WO2020238405A1 - Gear-type magnetic fluid-based rotational speed sensor and manufacturing method thereof - Google Patents

Gear-type magnetic fluid-based rotational speed sensor and manufacturing method thereof Download PDF

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Publication number
WO2020238405A1
WO2020238405A1 PCT/CN2020/082862 CN2020082862W WO2020238405A1 WO 2020238405 A1 WO2020238405 A1 WO 2020238405A1 CN 2020082862 W CN2020082862 W CN 2020082862W WO 2020238405 A1 WO2020238405 A1 WO 2020238405A1
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Prior art keywords
gear
magnetic fluid
magnetic
speed sensor
rotational speed
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PCT/CN2020/082862
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French (fr)
Chinese (zh)
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李翔
余鹏
牛小东
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南方科技大学
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Publication of WO2020238405A1 publication Critical patent/WO2020238405A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01PMEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P3/00Measuring linear or angular speed; Measuring differences of linear or angular speeds
    • G01P3/42Devices characterised by the use of electric or magnetic means
    • G01P3/44Devices characterised by the use of electric or magnetic means for measuring angular speed
    • G01P3/48Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage
    • G01P3/481Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals

Definitions

  • the invention relates to the technical field of sensors, in particular to a gear type magnetic fluid rotational speed sensor and a manufacturing method thereof.
  • the speed sensor is a sensor that converts the speed of a rotating object into electrical output.
  • Commonly used speed sensors include photoelectric, capacitive, variable reluctance, and tachogenerator.
  • the rotational speed sensor performs rotational speed measurement by directly transmitting the rotational state, and requires precision micromachining to manufacture the core components of the sensor, which requires a complex microstructure in production, and the machining cost is usually very high.
  • the technical problem to be solved by the present invention is to provide a gear type magnetic fluid rotational speed sensor and a manufacturing method thereof in view of the above-mentioned defects of the prior art, aiming to solve the problem of high cost caused by the complicated microstructure of the rotational speed sensor in the prior art .
  • a gear type magnetic fluid rotational speed sensor which comprises: a housing, a gear, a number of sensing electrodes, and a number of magnetic sources; the housing has a cavity, and the gear is arranged in the cavity and can be located in the cavity.
  • the cavity rotates;
  • the induction electrode is arranged on the inner wall of the housing, there is a gap between the induction electrode and the tooth end of the gear, and the magnetic source is arranged on the inner wall of the housing and is used in the The gap is provided with a magnetic field; the cavity is filled with magnetic fluid.
  • the gear type magnetic fluid rotational speed sensor wherein the magnetic fluid includes a plurality of non-magnetic conductive particles, and the plurality of non-magnetic conductive particles are used for self-assembly in the magnetic field to connect the sensing electrode and the At the tooth end of the gear, the width of the gap is 10-10000 ⁇ m.
  • the gear type magnetic fluid rotational speed sensor wherein the non-magnetic conductive particles are nanometer copper powder, nanometer aluminum powder, nanometer silver powder, nanometer copper wire, nanometer aluminum wire, nanometer silver wire, fuller One or more of olefins.
  • a magnetic fluid level probe for detecting the magnetic fluid level is provided on the housing.
  • the gear is a bevel gear.
  • one end of the gear is rotatably connected to the inner wall of the housing through a bearing, the other end of the gear is provided with a gear column, the housing is provided with a column hole, and the The gear column passes through the column hole to the outside of the cavity.
  • a sealing magnet is arranged on the inner wall of the housing, and the sealing magnet surrounds the gear column.
  • the gear and the gear column are non-magnetic and conductive.
  • a manufacturing method of a gear type magnetic fluid rotational speed sensor based on any one of the above, wherein it comprises the steps:
  • the gear type magnetic fluid rotational speed sensor of the present invention has a simple and compact structure, and each part is relatively independent, which is convenient for maintenance and repair. And using the characteristics of the magnetic fluid itself, it can be adapted to the speed measurement under high-speed rotating conditions.
  • Figure 1 is a partial cross-sectional view of the gear-type magnetic fluid rotational speed sensor of the present invention.
  • Figure 2 is a cross-sectional view of the gear-type magnetic fluid rotational speed sensor of the present invention.
  • Fig. 3 is an enlarged view of A in Fig. 2.
  • Fig. 4 is a schematic diagram of the structure of the gear-type magnetic fluid rotational speed sensor of the present invention.
  • Figure 5 is a schematic diagram of the structure of the gear and the gear column of the present invention.
  • Figure 6 is a schematic diagram of the structure of the cover in the present invention.
  • FIG. 7 is a schematic diagram of the structure of the sensing electrode, the magnetic source and the output terminal in the present invention.
  • Fig. 8 is a schematic diagram of the structure of non-magnetic conductive particles in the present invention without an external magnetic field.
  • Fig. 9 is a schematic diagram of the structure of non-magnetic conductive particles in a vertical magnetic field in the present invention.
  • Figure 10 is a photograph of non-magnetic conductive particles in a vertical magnetic field in the present invention.
  • the present invention provides some preferred embodiments of a gear-type magnetic fluid rotational speed sensor.
  • the gear-type magnetic fluid rotational speed sensor of the present invention includes: a housing 10, a gear 20, a number of sensing electrodes 30 and a number of magnetic sources 40; the housing 10 has a cavity, the The gear 20 is arranged in the cavity and can rotate in the cavity; the sensing electrode 30 is arranged on the inner wall of the housing 10, and there is a gap between the sensing electrode 30 and the tooth end of the gear 20, The magnetic source 40 is arranged on the inner wall of the housing 10 and used to provide a magnetic field at the gap.
  • the inner wall of the housing 10 is provided with a sensing electrode mounting hole
  • the sensing electrode 30 is installed in the sensing electrode mounting hole
  • the sensing head of the sensing electrode 30 extends out of the sensing electrode mounting hole, that is, the sensing electrode 30
  • the sensor head extends into the cavity.
  • the cavity is filled with magnetic fluid (not shown in the figure).
  • the magnetic fluid includes a plurality of non-magnetic conductive particles, and the plurality of non-magnetic conductive particles are used for self-assembly in the magnetic field to connect the sensing electrode 30 and the tooth end of the gear 20.
  • the gear 20 includes a wheel body 22 and a number of teeth 23 arranged on the wheel body 22. There are recesses between adjacent teeth 23.
  • the tooth end of the gear 20 specifically refers to the teeth 23 away from the center of the gear 20 (wheel body 22). One end.
  • the sensing electrode 30 When the gear 20 rotates and the teeth 23 are not opposed to the sensing electrode 30 (that is, the recess is opposed to the sensing electrode 30), the sensing electrode 30 is far away from the gear 20, and the two ends of the chain structure formed by connecting non-magnetic conductive particles cannot Connected to the sensing electrode 30 and the gear 20, of course, the sensing electrode 30 and the gear 20 cannot be connected (that is, the sensing electrode 30 is disconnected from the gear 20).
  • the rotation speed of the gear 20 can be calculated by the switching speed of the sensing electrode 30 and the gear 20.
  • Magnetic fluid is a stable solution composed of nano-scale magnetic particles (MPs, about 10nm in diameter), a base carrier liquid, and a dispersant. Compared with general fluids, magnetic fluids not only have the fluidity of liquids, but also have magnetization properties. Using the magnetization characteristics of magnetic fluids, the movement of magnetic fluids can be controlled by an external magnetic field.
  • MPs nano-scale magnetic particles
  • Magnetic fluids containing non-magnetic particles are called inverse magnetic fluids. This is because the size of the non-magnetic particles is much larger than the nano-scale magnetic particles in the magnetic fluid.
  • the interaction between the non-magnetic particles and the magnetic fluid can be regarded as the fluid-solid coupling between the solid particles and the Newtonian fluid. Please refer to Figure 8-10 at the same time.
  • the non-magnetic particles When there is an external magnetic field, the non-magnetic particles are reversely magnetized by the nearby magnetic fluid and exhibit anisotropy. When a large number of non-magnetic particles are placed in the magnetic fluid, the non-magnetic particles have a dipole force due to the magnetic moment. This anisotropy makes the non-magnetic particles assemble into a chain structure in the direction of the magnetic field. After being assembled into a chain structure, the non-magnetic particles have lower energy and are more stable.
  • the temperature-sensitive insulating magnetic fluid is used in the present invention.
  • Commonly used temperature-sensitive insulating magnetic fluids include water-based, oil-based, ester-based and fluoroether oil and other magnetic fluids.
  • the base carrier fluid can be water, motor oil, or hydroxyl oil. , Fluoroether oil, etc.
  • the dispersant can be styrene or phosphate buffer, used to maintain the uniform mixing state of non-magnetic conductive particles. Since the temperature-sensitive insulating magnetic fluid generally has good thermal conductivity, the gear-type magnetic fluid speed sensor has better heat dissipation performance.
  • the rotation speed of the gear 20 can be calculated in multiple ways: First, when a sensing electrode 30 is set, the time for detecting that the sensing electrode 30 and the gear 20 are connected and disconnected n times is t 1 Second, the rotation speed of the gear 20 is n/t 1 revolution/sec. Secondly, when a sensing electrode 30 is provided, the time for detecting that the sensing electrode 30 and the gear 20 are adjacent to each other is t 2 seconds, and the rotation speed of the gear 20 is 1/t 2 revolutions/sec.
  • the central angle of the two sensing electrodes 30 is ⁇
  • the time for detecting a certain tooth end to turn over the two sensing electrodes 30 in turn is t 3 seconds, then the gear 20
  • the rotation speed is t 3 ⁇ 360°/ ⁇ rev/sec.
  • one sensing electrode 30 and one magnetic source 40 are used, and the magnetic source 40 is a permanent magnet or an electromagnet.
  • the tooth ends of the magnetic source 40 and the gear 20 are respectively located on both sides of the sensing electrode 30, that is to say, the magnetic source 40 is also located in the sensing electrode mounting hole.
  • the connecting lines of the ends are parallel to the magnetic field lines, so that the non-magnetic conductive particles are distributed along the magnetic field lines to connect the sensing electrode 30 and the tooth end of the gear 20.
  • a number of output terminals 60 are provided on the housing 10, and the output terminals 60 are connected to the sensing electrode 30 for outputting current signals of the sensing electrode 30. In the preferred embodiment of the present invention, one output terminal 60 is used.
  • the non-magnetic conductive particles are nanometer copper powder, nanometer aluminum powder, nanometer silver powder, nanometer copper wire, nanometer aluminum wire, nanometer silver wire, fullerene One or more of.
  • the non-magnetic conductive particles are not limited to the above materials, and the non-magnetic of the non-magnetic conductive particles herein refers to the non-magnetic relative to substances containing iron, cobalt, nickel and the like.
  • the width ⁇ of the gap is 10-10000 ⁇ m.
  • the width ⁇ of the gap is 50-2000 ⁇ m.
  • the width ⁇ of the gap needs to be set according to the requirements of rotational speed measurement. Since the length of the chain structure formed by the non-magnetic conductive particles is related to time, the length of the chain structure increases with the passage of time. Of course, the chain structure also It will break, the connection and breaking of the chain structure is a reversible process. After a certain period of time, the connection and breaking of the chain structure reach equilibrium.
  • the chain structure needs to be connected to a certain length, which is enough to exceed the width ⁇ of the gap to connect the sensing electrode 30 and the tooth end of the gear 20.
  • the width ⁇ of the gap also needs to be determined according to the induction time. When the induction is fast, the width ⁇ of the gap is smaller. When the induction is not required, the width ⁇ of the gap can be increased.
  • the intensity of the magnetic field is greater than 0.1 Tesla.
  • the magnetic field strength of the permanent magnet should be greater than 0.2T (Tesla)
  • the magnetic field strength of the permanent magnet should be greater than 0.1T (Tesla).
  • the strength of the magnetic field can control the length of the chain structure, the stronger the magnetic field, the longer the chain structure; the weaker the magnetic field, the shorter the length of the chain structure.
  • the intensity of the magnetic field can be set according to the speed measurement requirements.
  • a magnetic fluid level probe for detecting the level of the magnetic fluid is provided on the housing 10 Needle 50.
  • a probe mounting hole 14 may be provided on the housing 10, and the magnetic fluid level probe 50 is provided in the probe mounting hole 14.
  • One end of the magnetic fluid level probe 50 extends into the cavity, and the other end protrudes out of the housing 10.
  • the setting position of the probe mounting hole 14 can be adjusted as required.
  • the gear 20 rotates in a vertical plane
  • the sensing electrode 30 is arranged on the top of the inner wall of the housing 10
  • the probe mounting hole 14 is arranged at On the upper surface of the housing 10, as long as the magnetic fluid is insufficient, air will appear at the top of the cavity.
  • the magnetic fluid level probe 50 will detect it.
  • the gear 20 is a bevel gear.
  • the gear 20 may adopt a cylindrical gear or a bevel gear.
  • the radial force component of the cylindrical gear is too large.
  • a bevel gear is used, which is suitable for the measurement of the gear 20 with a higher speed.
  • One end of the gear 20 is rotatably connected to the inner wall of the housing 10 through a bearing 70, and the other end of the gear 20 is provided There is a gear column 21, a column hole 16 is provided on the housing 10, and the gear column 21 passes through the column hole 16 to the outside of the cavity.
  • the small end of the bevel gear is rotatably connected to the inner wall of the housing 10 through the bearing 70, and the large end is connected to the gear column 21.
  • the bearing 70 can prevent the gear 20 from sliding in the axial direction, and avoid friction between the gear 20 and the housing 10 due to contact.
  • the gear 20 can also be sleeved on the gear column 21.
  • One end of the gear column 21 is rotatably connected to the inner wall of the housing 10 through a bearing 70, and the other end passes through From the column hole 16 to the outside of the cavity, adjusting the position of the gear 20 on the gear column 21 can change the width ⁇ of the gap.
  • the housing 10 includes a base 11 and a cover 12 connected to the base 11; a flange 13 is provided on the base 11, and the flange 13 is provided with a screw hole through which screws can pass and fix the sensor.
  • the column hole 16 is provided on the cover 12.
  • neither the gear 20 nor the gear column 21 is magnetic and conductive.
  • the gear 20 or the gear column 21 is made of a non-magnetic conductive material, or a conductive coating is plated on a non-magnetic non-conductive material.
  • Gear teeth can be manufactured by casting, gear shaping and welding.
  • the gear column 21 is used as the input end. When the gear column 21 drives the gear 20 to rotate, the gear 20 and the sensing electrode 30 are on and off, and the rotation speed of the gear 20 is calculated by the number of on and off.
  • the tooth end of the gear 20 is flat, which facilitates the connection with the sensing electrode 30 through non-magnetic conductive particles.
  • a sealing magnet 80 is provided on the inner wall of the housing 10, and the sealing magnet 80 surrounds the The gear column 21, that is, the sealing magnet 80 is arranged on the edge of the column hole 16. Furthermore, a groove 15 is provided on the inner wall of the housing 10, specifically, the groove 15 is provided on the cover 12; the sealing magnet 80 is located in the groove 15, and the distance between the sealing magnet 80 and the opening of the groove 15 is 0.02 To 0.2mm.
  • the sealed magnet 80 utilizes the rheology of the magnetic fluid, so that the magnetic fluid forms a solid-phase sealing film at the seal to isolate the external environment and prevent internal leakage of the sensor.
  • the sealed magnet adopts permanent magnets, and the commonly used permanent magnets include neodymium iron boron permanent magnets and ferrite permanent magnets.
  • the present invention has the following advantages: (1) The gear type magnetic fluid rotational speed sensor of the present invention has a simple and compact structure, and each part is relatively independent, which is convenient for maintenance and repair; (2) The gear type magnetic fluid rotational speed sensor of the present invention has good interchangeability. , It can realize modularization, serialization and rapid production; (3) The gear type magnetic fluid speed sensor of the present invention has no special requirements on the working environment and can adapt to various special environments; (4) The present invention uses the characteristics of magnetic fluid itself to Adapt to speed measurement under high-speed rotation conditions. (5) This sensor has no special requirements on the length of the sensing area, and it can be made very small. Under the conditions allowed by technology, the gap of the sensor cavity can be less than 50 ⁇ m.
  • the present invention also provides a manufacturing method of a gear type magnetic fluid rotational speed sensor based on any one of the above, including the following steps:
  • Step S100 preparing a magnetic fluid according to the non-magnetic conductive particles.
  • magnetic fluids with different base carrier fluids are selected for suspension and dissolution. Because temperature-sensitive insulating magnetic fluids have good heat dissipation properties, temperature-sensitive insulating magnetic fluids are generally used, and temperature-sensitive insulating magnetic fluids are commonly used. Magnetic fluids include water-based, oil-based, ester-based, and fluoroether oil.
  • the base carrier fluid can be prepared with water, motor oil, hydroxy oil and other solvents. After preparation, experimental measurement is required, and self-assembly is required under the designed magnetic field strength The self-assembly efficiency of chain length L reaches 80%.
  • Step S200 setting the position of the sensing electrode 30, the number of teeth of the gear 20, the width ⁇ of the gap, and the intensity of the magnetic field according to the rotation speed of the gear 20.
  • S200 includes the following steps:
  • step S210 the number of teeth of the sensing electrode 30 and the gear 20 is made according to the conditions of the speed measurement input terminal (for example, whether it is magnetic, what is the shaft diameter condition) and the speed measurement requirements.
  • the teeth of the gear 20 should adopt a symmetrical design, and the shape can be an involute tooth profile, a rectangular tooth profile, a trapezoidal tooth profile, etc. In special cases, an asymmetric design or an incomplete tooth design can also be used.
  • Step S220 Make the size of the cavity according to the self-assembly experiment in S100, and make the modulus of the gear 20, the width ⁇ of the gap, and the strength of the magnetic field according to the installation position of the sensing electrode 30 and the rotation speed measurement requirements, and further determine the gear 20
  • the diameter and the model of the bearing 70 are selected to determine the size of the housing 10 according to the width ⁇ of the gap.
  • the width ⁇ of the gap should be determined by the self-assembly experiment in step S100, and the factor of rotation should also be considered, so the width ⁇ of the gap should be slightly smaller than the length L of the self-assembled chain structure measured by the experiment.
  • the commonly used value range is L /4 ⁇ L.
  • step S230 the magnetic fluid level probe 50 is manufactured according to the installation position of the sensing electrode 30 and the width ⁇ of the gap.
  • the magnetic fluid level probe 50 needs to be made of non-magnetic and non-conductive materials, its bottom should be lower than the sensing electrode 30, and its allowable scale should be higher than the tooth end of the gear 20, and the sensor should be static when detecting the position of the magnetic fluid level A period of time to prevent the magnetic fluid splashing caused by rotation from affecting the liquid level position detection.
  • Step S240 The housing 10 is manufactured according to the installation environment and location dimensions.
  • the housing 10 includes a base 11 and a cover 12 connected to the base 11.
  • the sensor base 11 is sequentially installed with sensing electrodes 30, magnetic sources 40, and bearings. 70. Gear 20, magnetic fluid level probe 50, and check whether there is mutual interference.
  • Step S250 Fabricate the cover 12 according to the size of the sensor base 11, and make a groove 15 on the cover 12 for installing permanent magnets, and pass the prepared magnetic fluid mixed with non-magnetic conductive particles through the magnetic fluid level probe
  • the mounting hole of 50 is filled into the speed measuring cavity and tested its anti-leakage characteristics.
  • Step S260 after the initial assembly, a power-on test experiment is required to ensure the effectiveness of the assembly.
  • the present invention provides a gear type magnetic fluid rotational speed sensor and a manufacturing method thereof.
  • the gear type magnetic fluid rotational speed sensor includes: a housing, a gear, a plurality of sensing electrodes, and a plurality of magnetic sources; the housing The body has a cavity, and the gear is arranged in the cavity and can rotate in the cavity; the sensing electrode is arranged on the inner wall of the housing, and there is between the sensing electrode and the tooth end of the gear
  • the magnetic source is arranged on the inner wall of the housing and used to provide a magnetic field at the gap; the cavity is filled with a magnetic fluid, and the magnetic fluid includes a plurality of non-magnetic conductive particles, and the plurality of non-magnetic conductive particles The magnetic conductive particles are used for self-assembly in the magnetic field to connect the sensing electrode and the tooth end of the gear.
  • the gear-type magnetic fluid rotational speed sensor of the present invention has a simple and compact structure, and each part is relatively independent, it is convenient for maintenance and repair. And using the characteristics of the magnetic fluid itself, it can be adapted to the speed measurement under high-speed rotating conditions.

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Abstract

A gear-type magnetic fluid-based rotational speed sensor comprises a housing (10), a gear (20), a plurality of sensing electrodes (30), and a plurality of magnetic sources (40). The housing (10) has a cavity. The gear (20) is provided in the cavity and can rotate inside the cavity. The sensing electrode (30) is provided at an inner wall of the housing (10). There is a gap between the sensing electrode (30) and a tooth tip of the gear (20). The magnetic source (40) is provided at the inner wall of the housing (10), and is used to generate a magnetic field in the gap. A magnetic fluid is filled in the cavity. Since the gear-type magnetic fluid-based rotational speed sensor has a simple and compact structure and components thereof are independent from one another, maintenance and repair can be performed conveniently. Moreover, the sensor utilizes inherent characteristics of a magnetic fluid to enable rotational speed measurement of high speed rotation. Also provided is a manufacturing method of a gear-type magnetic fluid-based rotational speed sensor.

Description

一种齿轮式磁流体转速传感器及其制作方法Gear type magnetic fluid speed sensor and manufacturing method thereof 技术领域Technical field
本发明涉及传感器技术领域,尤其涉及的是一种齿轮式磁流体转速传感器及其制作方法。The invention relates to the technical field of sensors, in particular to a gear type magnetic fluid rotational speed sensor and a manufacturing method thereof.
背景技术Background technique
转速传感器是一种将旋转物体的转速转换为电量输出的传感器。常用的转速传感器有光电式、电容式、变磁阻式以及测速发电机等。现有技术中转速传感器由于通过直接传递转动状态来进行转速测量,需要使用精密微加工来制造传感器核心部件,在制作上需要复杂的微观结构,加工成本通常也非常高。The speed sensor is a sensor that converts the speed of a rotating object into electrical output. Commonly used speed sensors include photoelectric, capacitive, variable reluctance, and tachogenerator. In the prior art, the rotational speed sensor performs rotational speed measurement by directly transmitting the rotational state, and requires precision micromachining to manufacture the core components of the sensor, which requires a complex microstructure in production, and the machining cost is usually very high.
因此,现有技术还有待于改进和发展。Therefore, the existing technology needs to be improved and developed.
发明内容Summary of the invention
本发明要解决的技术问题在于,针对现有技术的上述缺陷,提供一种齿轮式磁流体转速传感器及其制作方法,旨在解决现有技术中转速传感器的微观结构复杂导致成本较高的问题。The technical problem to be solved by the present invention is to provide a gear type magnetic fluid rotational speed sensor and a manufacturing method thereof in view of the above-mentioned defects of the prior art, aiming to solve the problem of high cost caused by the complicated microstructure of the rotational speed sensor in the prior art .
本发明解决技术问题所采用的技术方案如下:The technical solutions adopted by the present invention to solve the technical problems are as follows:
一种齿轮式磁流体转速传感器,其中,其包括:壳体、齿轮、若干个感应电极以及若干个磁源;所述壳体具有腔体,所述齿轮设置在所述腔体内并可在所述腔体内转动;所述感应电极设置在所述壳体内壁上,所述感应电极与所述齿轮的齿端之间具有间隙,所述磁源设置在所述壳体内壁上并用于在所述间隙处提供磁场;所述腔体内填充有磁流体。A gear type magnetic fluid rotational speed sensor, which comprises: a housing, a gear, a number of sensing electrodes, and a number of magnetic sources; the housing has a cavity, and the gear is arranged in the cavity and can be located in the cavity. The cavity rotates; the induction electrode is arranged on the inner wall of the housing, there is a gap between the induction electrode and the tooth end of the gear, and the magnetic source is arranged on the inner wall of the housing and is used in the The gap is provided with a magnetic field; the cavity is filled with magnetic fluid.
所述的齿轮式磁流体转速传感器,其中,所述磁流体包括若干个非磁性导电粒子,所述若干个非磁性导电粒子用于在所述磁场中自组装而连接所述感应电极与所述齿轮的齿端,所述间隙的宽度为10-10000μm。The gear type magnetic fluid rotational speed sensor, wherein the magnetic fluid includes a plurality of non-magnetic conductive particles, and the plurality of non-magnetic conductive particles are used for self-assembly in the magnetic field to connect the sensing electrode and the At the tooth end of the gear, the width of the gap is 10-10000 μm.
所述的齿轮式磁流体转速传感器,其中,所述非磁性导电粒子为纳米级铜粉、纳米级铝粉、纳米级银粉、纳米级铜线、纳米级铝线、纳米级银线、富勒烯中的一种或多种。The gear type magnetic fluid rotational speed sensor, wherein the non-magnetic conductive particles are nanometer copper powder, nanometer aluminum powder, nanometer silver powder, nanometer copper wire, nanometer aluminum wire, nanometer silver wire, fuller One or more of olefins.
所述的齿轮式磁流体转速传感器,其中,所述磁场的强度大于0.1特斯拉。In the gear type magnetic fluid rotational speed sensor, wherein the intensity of the magnetic field is greater than 0.1 Tesla.
所述的齿轮式磁流体转速传感器,其中,所述壳体上设置有用于检测磁流体液位的磁流体液位探针。In the gear type magnetic fluid rotational speed sensor, a magnetic fluid level probe for detecting the magnetic fluid level is provided on the housing.
所述的齿轮式磁流体转速传感器,其中,所述齿轮为圆锥齿轮。In the gear type magnetic fluid speed sensor, the gear is a bevel gear.
所述的齿轮式磁流体转速传感器,其中,所述齿轮一端通过轴承与所述壳体的内壁转动 连接,所述齿轮上另一端设置有齿轮柱,所述壳体上设置柱孔,所述齿轮柱穿过所述柱孔至所述腔体外。In the gear type magnetic fluid rotational speed sensor, one end of the gear is rotatably connected to the inner wall of the housing through a bearing, the other end of the gear is provided with a gear column, the housing is provided with a column hole, and the The gear column passes through the column hole to the outside of the cavity.
所述的齿轮式磁流体转速传感器,其中,所述壳体内壁上设置有密封磁体,所述密封磁体围绕所述齿轮柱。In the gear type magnetic fluid speed sensor, a sealing magnet is arranged on the inner wall of the housing, and the sealing magnet surrounds the gear column.
所述的齿轮式磁流体转速传感器,其中,所述齿轮、所述齿轮柱均不具有磁性且可导电。In the gear type magnetic fluid rotational speed sensor, the gear and the gear column are non-magnetic and conductive.
一种基于上述任意一项所述的齿轮式磁流体转速传感器的制作方法,其中,其包括步骤:A manufacturing method of a gear type magnetic fluid rotational speed sensor based on any one of the above, wherein it comprises the steps:
根据非磁性导电粒子制备磁流体;Preparation of magnetic fluid based on non-magnetic conductive particles;
根据齿轮的转速设置感应电极的位置、齿轮的齿数、间隙的宽度、磁场的强度。Set the position of the sensing electrode, the number of teeth of the gear, the width of the gap, and the strength of the magnetic field according to the speed of the gear.
有益效果:本发明的齿轮式磁流体转速传感器结构简单,紧凑,各部分相对独立,方便维护和检修。且利用磁性流体自身特性,可以适应高速旋转状况下的转速测量。Beneficial effects: The gear type magnetic fluid rotational speed sensor of the present invention has a simple and compact structure, and each part is relatively independent, which is convenient for maintenance and repair. And using the characteristics of the magnetic fluid itself, it can be adapted to the speed measurement under high-speed rotating conditions.
附图说明Description of the drawings
图1是本发明中齿轮式磁流体转速传感器的部分剖视图。Figure 1 is a partial cross-sectional view of the gear-type magnetic fluid rotational speed sensor of the present invention.
图2是本发明中齿轮式磁流体转速传感器的剖视图。Figure 2 is a cross-sectional view of the gear-type magnetic fluid rotational speed sensor of the present invention.
图3是图2中A处的放大图。Fig. 3 is an enlarged view of A in Fig. 2.
图4是本发明中齿轮式磁流体转速传感器的的结构示意图。Fig. 4 is a schematic diagram of the structure of the gear-type magnetic fluid rotational speed sensor of the present invention.
图5是本发明中齿轮和齿轮柱的结构示意图。Figure 5 is a schematic diagram of the structure of the gear and the gear column of the present invention.
图6是本发明中盖体的结构示意图。Figure 6 is a schematic diagram of the structure of the cover in the present invention.
图7是本发明中感应电极、磁源以及输出端的结构示意图。FIG. 7 is a schematic diagram of the structure of the sensing electrode, the magnetic source and the output terminal in the present invention.
图8是本发明中非磁性导电粒子在无外加磁场时的结构示意图。Fig. 8 is a schematic diagram of the structure of non-magnetic conductive particles in the present invention without an external magnetic field.
图9是本发明中非磁性导电粒子在竖直磁场中的结构示意图。Fig. 9 is a schematic diagram of the structure of non-magnetic conductive particles in a vertical magnetic field in the present invention.
图10是本发明中非磁性导电粒子在竖直磁场中的照片。Figure 10 is a photograph of non-magnetic conductive particles in a vertical magnetic field in the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer and clearer, the present invention will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention.
请同时参阅图1-图9,本发明提供了一种齿轮式磁流体转速传感器的一些较佳实施例。Please refer to FIGS. 1 to 9 at the same time. The present invention provides some preferred embodiments of a gear-type magnetic fluid rotational speed sensor.
如图1和图2所示,本发明的齿轮式磁流体转速传感器包括:壳体10、齿轮20、若干个感应电极30以及若干个磁源40;所述壳体10具有腔体,所述齿轮20设置在所述腔体内并可在所述腔体内转动;所述感应电极30设置在所述壳体10内壁上,所述感应电极30与所述 齿轮20的齿端之间具有间隙,所述磁源40设置在所述壳体10内壁上并用于在所述间隙处提供磁场。As shown in Figures 1 and 2, the gear-type magnetic fluid rotational speed sensor of the present invention includes: a housing 10, a gear 20, a number of sensing electrodes 30 and a number of magnetic sources 40; the housing 10 has a cavity, the The gear 20 is arranged in the cavity and can rotate in the cavity; the sensing electrode 30 is arranged on the inner wall of the housing 10, and there is a gap between the sensing electrode 30 and the tooth end of the gear 20, The magnetic source 40 is arranged on the inner wall of the housing 10 and used to provide a magnetic field at the gap.
具体地,所述壳体10的内壁上设置有感应电极安装孔,感应电极30安装在感应电极安装孔内,感应电极30的感应头伸出感应电极安装孔外,也就是说,感应电极30的感应头伸入到腔体内。所述腔体内填充有磁流体(图中未示出)。Specifically, the inner wall of the housing 10 is provided with a sensing electrode mounting hole, the sensing electrode 30 is installed in the sensing electrode mounting hole, and the sensing head of the sensing electrode 30 extends out of the sensing electrode mounting hole, that is, the sensing electrode 30 The sensor head extends into the cavity. The cavity is filled with magnetic fluid (not shown in the figure).
所述磁流体包括若干个非磁性导电粒子,所述若干个非磁性导电粒子用于在所述磁场中自组装而连接所述感应电极30与所述齿轮20的齿端。The magnetic fluid includes a plurality of non-magnetic conductive particles, and the plurality of non-magnetic conductive particles are used for self-assembly in the magnetic field to connect the sensing electrode 30 and the tooth end of the gear 20.
值得说明的是,本发明中需要测量齿轮20的转速。由于磁流体中的非磁性导电粒子在一定的磁场作用下,会出现沿磁感线方向进行自组装从而形成链状结构,即非磁性导电粒子依次排列连接成链。齿轮20包括:轮本体22以及设置在轮本体22上的若干个齿23,相邻齿23之间具有凹部,这里齿轮20的齿端具体是指齿23远离齿轮20中心(轮本体22)的一端。It is worth noting that the rotation speed of the gear 20 needs to be measured in the present invention. Because the non-magnetic conductive particles in the magnetic fluid are under the action of a certain magnetic field, they will self-assemble along the direction of the magnetic line of induction to form a chain structure, that is, the non-magnetic conductive particles are arranged in sequence and connected into chains. The gear 20 includes a wheel body 22 and a number of teeth 23 arranged on the wheel body 22. There are recesses between adjacent teeth 23. Here, the tooth end of the gear 20 specifically refers to the teeth 23 away from the center of the gear 20 (wheel body 22). One end.
当齿轮20转动,且齿与感应电极30相对时,齿端与感应电极30之间的间隙较小,非磁性导电粒子连接成的链状结构的两端分别连接在感应电机和齿轮20的齿端,实现感应电极30和齿轮20的齿端的导通。当齿轮20转动,且齿23不与感应电极30相对(即凹部与感应电极30相对)时,感应电极30与齿轮20的距离较远,非磁性导电粒子连接成的链状结构的两端无法连接在感应电极30和齿轮20上,当然,也就无法实现感应电极30和齿轮20的导通(即感应电极30与齿轮20断开)。通过感应电极30和齿轮20通断的快慢可计算求得齿轮20的转速。When the gear 20 rotates and the teeth are opposite to the induction electrode 30, the gap between the tooth end and the induction electrode 30 is small, and the two ends of the chain structure formed by connecting non-magnetic conductive particles are connected to the induction motor and the tooth of the gear 20, respectively. Terminal to realize the conduction between the sensing electrode 30 and the tooth end of the gear 20. When the gear 20 rotates and the teeth 23 are not opposed to the sensing electrode 30 (that is, the recess is opposed to the sensing electrode 30), the sensing electrode 30 is far away from the gear 20, and the two ends of the chain structure formed by connecting non-magnetic conductive particles cannot Connected to the sensing electrode 30 and the gear 20, of course, the sensing electrode 30 and the gear 20 cannot be connected (that is, the sensing electrode 30 is disconnected from the gear 20). The rotation speed of the gear 20 can be calculated by the switching speed of the sensing electrode 30 and the gear 20.
磁流体是由纳米级磁性颗粒(magnetic particles,MPs,直径约10nm)、基载液和分散剂三者混合而成的一种稳定的溶液。与一般流体相比,磁流体不仅具有液体的流动性,而且具有磁化性能,利用磁流体的磁化特性,可以通过外加磁场实现对磁流体运动的操控。Magnetic fluid is a stable solution composed of nano-scale magnetic particles (MPs, about 10nm in diameter), a base carrier liquid, and a dispersant. Compared with general fluids, magnetic fluids not only have the fluidity of liquids, but also have magnetization properties. Using the magnetization characteristics of magnetic fluids, the movement of magnetic fluids can be controlled by an external magnetic field.
含非磁性颗粒的磁流体被称为反磁流体(inverse magnetic fluid)。这是因为非磁性颗粒的尺寸远大于磁流体中的纳米级磁性颗粒,非磁性颗粒与磁流体之间的相互作用可以看作是固相颗粒与牛顿流体之间的流固耦合作用。请同时参阅图8-图10,有外加磁场时,非磁性颗粒被附近磁流体反向磁化并表现出各向异性。在磁流体中放置大量非磁性颗粒时,非磁性颗粒之间由于磁矩而具有偶极力,这种各向异性使得非磁性颗粒在磁场方向组装成链状结构。组装成链状结构后非磁性颗粒的能量更低,更加稳定。Magnetic fluids containing non-magnetic particles are called inverse magnetic fluids. This is because the size of the non-magnetic particles is much larger than the nano-scale magnetic particles in the magnetic fluid. The interaction between the non-magnetic particles and the magnetic fluid can be regarded as the fluid-solid coupling between the solid particles and the Newtonian fluid. Please refer to Figure 8-10 at the same time. When there is an external magnetic field, the non-magnetic particles are reversely magnetized by the nearby magnetic fluid and exhibit anisotropy. When a large number of non-magnetic particles are placed in the magnetic fluid, the non-magnetic particles have a dipole force due to the magnetic moment. This anisotropy makes the non-magnetic particles assemble into a chain structure in the direction of the magnetic field. After being assembled into a chain structure, the non-magnetic particles have lower energy and are more stable.
此外,本发明中采用感温绝缘磁流体,常用的感温绝缘磁流体有水基、油基、酯基和氟醚油等磁流体,具体地,基载液可以选用水、机油、羟基油、氟醚油等,分散剂可以采用苯乙烯或磷酸盐缓冲液,用于保持非磁性导电粒子的均匀混合状态。由于感温绝缘磁流体通常 具有良好的导热性,齿轮式磁流体转速传感器具有较好的散热性能。In addition, the temperature-sensitive insulating magnetic fluid is used in the present invention. Commonly used temperature-sensitive insulating magnetic fluids include water-based, oil-based, ester-based and fluoroether oil and other magnetic fluids. Specifically, the base carrier fluid can be water, motor oil, or hydroxyl oil. , Fluoroether oil, etc., the dispersant can be styrene or phosphate buffer, used to maintain the uniform mixing state of non-magnetic conductive particles. Since the temperature-sensitive insulating magnetic fluid generally has good thermal conductivity, the gear-type magnetic fluid speed sensor has better heat dissipation performance.
为便于计算,令齿轮20的齿数为n,齿轮20的转速的计算有多种方式:第一、当设置一个感应电极30时,检测感应电极30与齿轮20通断n次的时间为t 1秒,则齿轮20的转速为n/t 1转/秒。第二、当设置一个感应电极30时,检测感应电极30与齿轮20相邻两次通断的时间为t 2秒,则齿轮20的转速为1/t 2转/秒。第三、当设置两个感应电极30时,两个感应电极30所对的圆心角为α,检测某一个齿端依次转过这两个感应电极30的时间为t 3秒,则齿轮20的转速为t 3×360°/α转/秒。 For the convenience of calculation, let the number of teeth of the gear 20 be n, and the rotation speed of the gear 20 can be calculated in multiple ways: First, when a sensing electrode 30 is set, the time for detecting that the sensing electrode 30 and the gear 20 are connected and disconnected n times is t 1 Second, the rotation speed of the gear 20 is n/t 1 revolution/sec. Secondly, when a sensing electrode 30 is provided, the time for detecting that the sensing electrode 30 and the gear 20 are adjacent to each other is t 2 seconds, and the rotation speed of the gear 20 is 1/t 2 revolutions/sec. Third, when two sensing electrodes 30 are provided, the central angle of the two sensing electrodes 30 is α, and the time for detecting a certain tooth end to turn over the two sensing electrodes 30 in turn is t 3 seconds, then the gear 20 The rotation speed is t 3 ×360°/α rev/sec.
请同时参阅图1、图2以及图7,本发明的较佳实施例中,采用一个感应电极30和一个磁源40,磁源40采用永磁体或电磁铁。为了更好地为间隙处提供磁场,磁源40和齿轮20的齿端分别位于感应电极30的两侧,也就是说磁源40也位于感应电极安装孔内,感应电极30与齿轮20的齿端的连线与磁场线平行,便于非磁性导电粒子沿磁场线分布而连接感应电极30与齿轮20的齿端。Please refer to FIGS. 1, 2 and 7 at the same time. In a preferred embodiment of the present invention, one sensing electrode 30 and one magnetic source 40 are used, and the magnetic source 40 is a permanent magnet or an electromagnet. In order to better provide a magnetic field at the gap, the tooth ends of the magnetic source 40 and the gear 20 are respectively located on both sides of the sensing electrode 30, that is to say, the magnetic source 40 is also located in the sensing electrode mounting hole. The connecting lines of the ends are parallel to the magnetic field lines, so that the non-magnetic conductive particles are distributed along the magnetic field lines to connect the sensing electrode 30 and the tooth end of the gear 20.
壳体10上设置有若干个输出端60,输出端60与感应电极30连接,用于输出感应电极30的电流信号。本发明的较佳实施例中,采用一个输出端60。A number of output terminals 60 are provided on the housing 10, and the output terminals 60 are connected to the sensing electrode 30 for outputting current signals of the sensing electrode 30. In the preferred embodiment of the present invention, one output terminal 60 is used.
在本发明的一个较佳实施例中,所述非磁性导电粒子为纳米级铜粉、纳米级铝粉、纳米级银粉、纳米级铜线、纳米级铝线、纳米级银线、富勒烯中的一种或多种。具体地,当然,非磁性导电粒子不限于以上材料,这里的非磁性导电粒子的非磁性是指,相对于含铁、钴、镍等物质的非磁性。In a preferred embodiment of the present invention, the non-magnetic conductive particles are nanometer copper powder, nanometer aluminum powder, nanometer silver powder, nanometer copper wire, nanometer aluminum wire, nanometer silver wire, fullerene One or more of. Specifically, of course, the non-magnetic conductive particles are not limited to the above materials, and the non-magnetic of the non-magnetic conductive particles herein refers to the non-magnetic relative to substances containing iron, cobalt, nickel and the like.
在本发明的一个较佳实施例中,如图3所示,所述间隙的宽度δ为10-10000μm。较佳的,间隙的宽度δ为50-2000μm。具体地,需要根据转速测量需求设置间隙的宽度δ,由于非磁性导电粒子连接成的链状结构的长度与时间有关,随着时间的推移,链状结构的长度增加,当然,链状结构也会断裂,链状结构的连接和断裂是一个可逆过程,到达一定时间后,链状结构的连接和断裂达到平衡。因此,在齿轮20的齿端与感应电极30相对的时间内,链状结构需要连接到一定长度,足以超过间隙的宽度δ以连接感应电极30和齿轮20的齿端。当然需要测量的转速越高,则间隙的宽度δ越小;当需要测量的转速越低,则间隙的宽度δ可以增大。当然,也需要根据感应时间确定间隙的宽度δ,需要感应快时,则间隙的宽度δ越小,不需要感应快时,则间隙的宽度δ可以增大。In a preferred embodiment of the present invention, as shown in FIG. 3, the width δ of the gap is 10-10000 μm. Preferably, the width δ of the gap is 50-2000 μm. Specifically, the width δ of the gap needs to be set according to the requirements of rotational speed measurement. Since the length of the chain structure formed by the non-magnetic conductive particles is related to time, the length of the chain structure increases with the passage of time. Of course, the chain structure also It will break, the connection and breaking of the chain structure is a reversible process. After a certain period of time, the connection and breaking of the chain structure reach equilibrium. Therefore, during the time when the tooth end of the gear 20 is opposite to the sensing electrode 30, the chain structure needs to be connected to a certain length, which is enough to exceed the width δ of the gap to connect the sensing electrode 30 and the tooth end of the gear 20. Of course, the higher the speed to be measured, the smaller the width δ of the gap; when the lower the speed to be measured, the width δ of the gap can be increased. Of course, the width δ of the gap also needs to be determined according to the induction time. When the induction is fast, the width δ of the gap is smaller. When the induction is not required, the width δ of the gap can be increased.
在本发明的一个较佳实施例中,所述磁场的强度大于0.1特斯拉。具体地,对于水基磁流体来讲,永磁铁的磁场强度应大于0.2T(特斯拉),对于油基磁流体来讲,永磁铁的磁场强度应大于0.1T(特斯拉)。磁场的强度可以控制链状结构的长度,磁场越强,链状结构越长; 磁场越弱,链状结构的长度越短。可以根据转速测量需求设置磁场的强度。In a preferred embodiment of the present invention, the intensity of the magnetic field is greater than 0.1 Tesla. Specifically, for the water-based magnetic fluid, the magnetic field strength of the permanent magnet should be greater than 0.2T (Tesla), and for the oil-based magnetic fluid, the magnetic field strength of the permanent magnet should be greater than 0.1T (Tesla). The strength of the magnetic field can control the length of the chain structure, the stronger the magnetic field, the longer the chain structure; the weaker the magnetic field, the shorter the length of the chain structure. The intensity of the magnetic field can be set according to the speed measurement requirements.
在本发明的一个较佳实施例中,请同时参阅图1-图4,为了确保磁流体的量足以测试,在所述壳体10上设置有用于检测磁流体液位的磁流体液位探针50。具体地,可以在壳体10上设置探针安装孔14,磁流体液位探针50设置在探针安装孔14中。磁流体液位探针50的一端伸入到腔体内,另一端凸出于壳体10外。在磁流体不足时,将磁流体液位探针50拆下,通过探针安装孔14补充磁流体。In a preferred embodiment of the present invention, please refer to Figures 1 to 4 at the same time. In order to ensure that the amount of magnetic fluid is sufficient for testing, a magnetic fluid level probe for detecting the level of the magnetic fluid is provided on the housing 10 Needle 50. Specifically, a probe mounting hole 14 may be provided on the housing 10, and the magnetic fluid level probe 50 is provided in the probe mounting hole 14. One end of the magnetic fluid level probe 50 extends into the cavity, and the other end protrudes out of the housing 10. When the magnetic fluid is insufficient, the magnetic fluid level probe 50 is removed, and the magnetic fluid is supplemented through the probe mounting hole 14.
探针安装孔14的设置位置可以根据需要进行调整,本发明较佳实施例中,齿轮20在竖直面内转动,感应电极30设置在壳体10内壁的顶部,探针安装孔14设置在壳体10的上表面,只要磁流体不足,腔体顶部则会出现空气,当磁流体低于一定高度时被磁流体液位探针50检测到。The setting position of the probe mounting hole 14 can be adjusted as required. In the preferred embodiment of the present invention, the gear 20 rotates in a vertical plane, the sensing electrode 30 is arranged on the top of the inner wall of the housing 10, and the probe mounting hole 14 is arranged at On the upper surface of the housing 10, as long as the magnetic fluid is insufficient, air will appear at the top of the cavity. When the magnetic fluid is lower than a certain height, the magnetic fluid level probe 50 will detect it.
在本发明的一个较佳实施例中,请同时参阅图2和图5,所述齿轮20为圆锥齿轮。具体地,齿轮20可以采用圆柱齿轮或圆锥齿轮。圆柱齿轮的径向分力太大,较佳地,采用圆锥齿轮,可适用于转速较高的齿轮20的测量。In a preferred embodiment of the present invention, please refer to FIGS. 2 and 5 at the same time. The gear 20 is a bevel gear. Specifically, the gear 20 may adopt a cylindrical gear or a bevel gear. The radial force component of the cylindrical gear is too large. Preferably, a bevel gear is used, which is suitable for the measurement of the gear 20 with a higher speed.
在本发明的一个较佳实施例中,请同时参阅图2、图5以及图6,所述齿轮20一端通过轴承70与所述壳体10的内壁转动连接,所述齿轮20上另一端设置有齿轮柱21,所述壳体10上设置柱孔16,所述齿轮柱21穿过所述柱孔16至所述腔体外。具体地,采用圆锥齿轮时,圆锥齿轮的小端通过轴承70与壳体10的内壁转动连接,大端与齿轮柱21连接。轴承70可以防止齿轮20在轴向上滑移,且避免了齿轮20与壳体10接触而产生摩擦。In a preferred embodiment of the present invention, please refer to Figures 2, 5 and 6 at the same time. One end of the gear 20 is rotatably connected to the inner wall of the housing 10 through a bearing 70, and the other end of the gear 20 is provided There is a gear column 21, a column hole 16 is provided on the housing 10, and the gear column 21 passes through the column hole 16 to the outside of the cavity. Specifically, when a bevel gear is used, the small end of the bevel gear is rotatably connected to the inner wall of the housing 10 through the bearing 70, and the large end is connected to the gear column 21. The bearing 70 can prevent the gear 20 from sliding in the axial direction, and avoid friction between the gear 20 and the housing 10 due to contact.
在本发明的一个较佳实施例中,当然,所述齿轮20还可以是套设在齿轮柱21上,齿轮柱21一端通过轴承70与所述壳体10的内壁转动连接,另一端穿过所述柱孔16至所述腔体外,调节齿轮20在齿轮柱21上的位置可以改变间隙的宽度δ。In a preferred embodiment of the present invention, of course, the gear 20 can also be sleeved on the gear column 21. One end of the gear column 21 is rotatably connected to the inner wall of the housing 10 through a bearing 70, and the other end passes through From the column hole 16 to the outside of the cavity, adjusting the position of the gear 20 on the gear column 21 can change the width δ of the gap.
壳体10包括:基座11和与基座11连接的盖体12;基座11上设置有凸缘13,凸缘13设置有螺孔,螺孔可供螺钉穿过并固定传感器。柱孔16设置在盖体12上。The housing 10 includes a base 11 and a cover 12 connected to the base 11; a flange 13 is provided on the base 11, and the flange 13 is provided with a screw hole through which screws can pass and fix the sensor. The column hole 16 is provided on the cover 12.
在本发明的一个较佳实施例中,所述齿轮20、所述齿轮柱21均不具有磁性且可导电。具体地,齿轮20或齿轮柱21采用非磁性导电材料制成,或是在非磁性不导电材料上镀有导电涂层。轮齿可以通过铸造、插齿和焊接等方式制造。采用齿轮柱21作为输入端,当齿轮柱21带动齿轮20转动时,齿轮20与感应电极30出现通断,通过通断的次数计算齿轮20的转速。齿轮20的齿端为平面,便于与感应电极30通过非磁性导电粒子连接。In a preferred embodiment of the present invention, neither the gear 20 nor the gear column 21 is magnetic and conductive. Specifically, the gear 20 or the gear column 21 is made of a non-magnetic conductive material, or a conductive coating is plated on a non-magnetic non-conductive material. Gear teeth can be manufactured by casting, gear shaping and welding. The gear column 21 is used as the input end. When the gear column 21 drives the gear 20 to rotate, the gear 20 and the sensing electrode 30 are on and off, and the rotation speed of the gear 20 is calculated by the number of on and off. The tooth end of the gear 20 is flat, which facilitates the connection with the sensing electrode 30 through non-magnetic conductive particles.
在本发明的一个较佳实施例中,请同时参阅图1、图2以及图6,为了避免磁流体的泄露,所述壳体10内壁上设置有密封磁体80,所述密封磁体80围绕所述齿轮柱21,也即密封磁体 80设置在柱孔16边缘。更进一步地,壳体10内壁上设置有凹槽15,具体地,凹槽15设置在盖体12上;密封磁体80位于凹槽15内,密封磁体80与凹槽15的开口的距离为0.02至0.2mm。密封磁体80利用了磁流体的流变性,使磁流体在密封处形成具有固相性质的密封膜从而隔绝外部环境并防止传感器的内部泄漏。密封磁铁采用永磁铁,常用的永磁铁有钕铁硼永磁铁、铁氧体永磁铁。In a preferred embodiment of the present invention, please refer to FIGS. 1, 2 and 6 at the same time. In order to avoid the leakage of magnetic fluid, a sealing magnet 80 is provided on the inner wall of the housing 10, and the sealing magnet 80 surrounds the The gear column 21, that is, the sealing magnet 80 is arranged on the edge of the column hole 16. Furthermore, a groove 15 is provided on the inner wall of the housing 10, specifically, the groove 15 is provided on the cover 12; the sealing magnet 80 is located in the groove 15, and the distance between the sealing magnet 80 and the opening of the groove 15 is 0.02 To 0.2mm. The sealed magnet 80 utilizes the rheology of the magnetic fluid, so that the magnetic fluid forms a solid-phase sealing film at the seal to isolate the external environment and prevent internal leakage of the sensor. The sealed magnet adopts permanent magnets, and the commonly used permanent magnets include neodymium iron boron permanent magnets and ferrite permanent magnets.
本发明具有以下优点:(1)本发明的齿轮式磁流体转速传感器结构简单,紧凑,各部分相对独立,方便维护和检修;(2)本发明的齿轮式磁流体转速传感器具有良好互换性、可以实现模块化、系列化和快速制作;(3)本发明的齿轮式磁流体转速传感器对工作环境无特殊要求,能够适应各种特殊环境;(4)本发明利用磁性流体自身特性,可以适应高速旋转状况下的转速测量。(5)本传感器对传感区域的长度尺寸无特殊要求,可以做的很小,在技术允许的条件下,传感器腔体的缝隙可以小于50μm。The present invention has the following advantages: (1) The gear type magnetic fluid rotational speed sensor of the present invention has a simple and compact structure, and each part is relatively independent, which is convenient for maintenance and repair; (2) The gear type magnetic fluid rotational speed sensor of the present invention has good interchangeability. , It can realize modularization, serialization and rapid production; (3) The gear type magnetic fluid speed sensor of the present invention has no special requirements on the working environment and can adapt to various special environments; (4) The present invention uses the characteristics of magnetic fluid itself to Adapt to speed measurement under high-speed rotation conditions. (5) This sensor has no special requirements on the length of the sensing area, and it can be made very small. Under the conditions allowed by technology, the gap of the sensor cavity can be less than 50μm.
本发明还提供了一种基于上述任意一项所述的齿轮式磁流体转速传感器的制作方法,包括如下步骤:The present invention also provides a manufacturing method of a gear type magnetic fluid rotational speed sensor based on any one of the above, including the following steps:
步骤S100、根据非磁性导电粒子制备磁流体。Step S100, preparing a magnetic fluid according to the non-magnetic conductive particles.
具体地,根据非磁性微导电粒子的物理化学性质选用不同基载液的磁流体进行悬浮溶解,由于感温绝缘磁流体具有良好的散热性,一般常用感温绝缘磁流体,常用的感温绝缘磁流体有水基、油基、酯基和氟醚油等磁流体,基载液可以选用水、机油、羟基油等溶剂进行配制,配制后需进行实验测量,要求在设计磁场强度下自组装成链长度为L的自组装效率达到80%。Specifically, according to the physical and chemical properties of non-magnetic micro-conductive particles, magnetic fluids with different base carrier fluids are selected for suspension and dissolution. Because temperature-sensitive insulating magnetic fluids have good heat dissipation properties, temperature-sensitive insulating magnetic fluids are generally used, and temperature-sensitive insulating magnetic fluids are commonly used. Magnetic fluids include water-based, oil-based, ester-based, and fluoroether oil. The base carrier fluid can be prepared with water, motor oil, hydroxy oil and other solvents. After preparation, experimental measurement is required, and self-assembly is required under the designed magnetic field strength The self-assembly efficiency of chain length L reaches 80%.
选用时综合考虑实验流体粘度、压力和经济性来选择不同磁化强度的磁流体,磁化强度越高,磁流体固体特性越明显,自组装的效率也会大幅度提升,同时磁粘性引起的阻力也会大幅度增加,在制作时需要综合考量磁粘性引起的阻力和自组装效率的因素。When selecting, consider the experimental fluid viscosity, pressure and economy to choose magnetic fluids with different magnetization strengths. The higher the magnetization, the more obvious the solid characteristics of the magnetic fluid, and the efficiency of self-assembly will be greatly improved. At the same time, the resistance caused by the magnetic viscosity will also increase. It will greatly increase, and it is necessary to comprehensively consider the factors of resistance caused by magnetic viscosity and self-assembly efficiency during production.
步骤S200、根据齿轮20的转速设置感应电极30的位置、齿轮20的齿数、间隙的宽度δ、磁场的强度。Step S200, setting the position of the sensing electrode 30, the number of teeth of the gear 20, the width δ of the gap, and the intensity of the magnetic field according to the rotation speed of the gear 20.
具体地,S200包括如下步骤:Specifically, S200 includes the following steps:
步骤S210、根据测速输入端的条件(如:是否带有磁性,轴径状况如何)和转速测量需求来制作感应电极30、齿轮20的齿数。In step S210, the number of teeth of the sensing electrode 30 and the gear 20 is made according to the conditions of the speed measurement input terminal (for example, whether it is magnetic, what is the shaft diameter condition) and the speed measurement requirements.
具体地,齿轮20的齿应采用对称设计,其形状可以使渐开线齿形、矩形齿形、梯形齿形等,特殊情况下也可以使用非对称设计,或者不完全轮齿设计。Specifically, the teeth of the gear 20 should adopt a symmetrical design, and the shape can be an involute tooth profile, a rectangular tooth profile, a trapezoidal tooth profile, etc. In special cases, an asymmetric design or an incomplete tooth design can also be used.
步骤S220、根据S100中的自组装实验制作腔体的尺寸,并根据感应电极30的安装位置和转速测量需求来制作齿轮20的模数、间隙的宽度δ以及磁场的强度,进一步确定齿轮20的 直径并选用轴承70的型号,从而根据间隙的宽度δ确定壳体10尺寸。Step S220: Make the size of the cavity according to the self-assembly experiment in S100, and make the modulus of the gear 20, the width δ of the gap, and the strength of the magnetic field according to the installation position of the sensing electrode 30 and the rotation speed measurement requirements, and further determine the gear 20 The diameter and the model of the bearing 70 are selected to determine the size of the housing 10 according to the width δ of the gap.
间隙的宽度δ应由步骤S100中的自组装实验进行确定,同时也应当考虑转动的因素,所以间隙的宽度δ应略小于实验测得自组装链状结构长度L,常用的取值范围为L/4<δ<L。The width δ of the gap should be determined by the self-assembly experiment in step S100, and the factor of rotation should also be considered, so the width δ of the gap should be slightly smaller than the length L of the self-assembled chain structure measured by the experiment. The commonly used value range is L /4<δ<L.
步骤S230、根据感应电极30的安装位置以及间隙的宽度δ,制作磁流体液位探针50。In step S230, the magnetic fluid level probe 50 is manufactured according to the installation position of the sensing electrode 30 and the width δ of the gap.
磁流体液位探针50需要采用非磁性不导电材料,其底部应低于感应电极30,其准用刻度应高于齿轮20的齿端,在检测磁流体液面位置时应将传感器静置一段时间,以防止转动搅起的磁流体飞溅对液面位置检测产生影响。The magnetic fluid level probe 50 needs to be made of non-magnetic and non-conductive materials, its bottom should be lower than the sensing electrode 30, and its allowable scale should be higher than the tooth end of the gear 20, and the sensor should be static when detecting the position of the magnetic fluid level A period of time to prevent the magnetic fluid splashing caused by rotation from affecting the liquid level position detection.
步骤S240、根据安装环境和位置尺寸制作壳体10,壳体10包括:基座11和与基座11连接的盖体12,在传感器基座11上依次安装感应电极30,磁源40、轴承70、齿轮20、磁流体液位探针50,并检查相互是否存在相互干涉。Step S240. The housing 10 is manufactured according to the installation environment and location dimensions. The housing 10 includes a base 11 and a cover 12 connected to the base 11. The sensor base 11 is sequentially installed with sensing electrodes 30, magnetic sources 40, and bearings. 70. Gear 20, magnetic fluid level probe 50, and check whether there is mutual interference.
步骤S250、根据传感器基座11尺寸制作盖体12,在盖体12上需要制作凹槽15用于安装永磁铁,将制备好的混有非磁性导电颗粒的磁流体通过磁流体液位探针50的安装孔充入到测速腔体中并测试其防泄漏特性。Step S250: Fabricate the cover 12 according to the size of the sensor base 11, and make a groove 15 on the cover 12 for installing permanent magnets, and pass the prepared magnetic fluid mixed with non-magnetic conductive particles through the magnetic fluid level probe The mounting hole of 50 is filled into the speed measuring cavity and tested its anti-leakage characteristics.
永磁铁与凹槽15的开口之间需要留有0.02至0.2毫米的间隙。There needs to be a gap of 0.02 to 0.2 mm between the permanent magnet and the opening of the groove 15.
步骤S260、在初次装配后,需要进行通电测试实验,保证装配的有效性。Step S260, after the initial assembly, a power-on test experiment is required to ensure the effectiveness of the assembly.
综上所述,本发明提供了一种齿轮式磁流体转速传感器及其制作方法,所示齿轮式磁流体转速传感器包括:壳体、齿轮、若干个感应电极以及若干个磁源;所述壳体具有腔体,所述齿轮设置在所述腔体内并可在所述腔体内转动;所述感应电极设置在所述壳体内壁上,所述感应电极与所述齿轮的齿端之间具有间隙,所述磁源设置在所述壳体内壁上并用于在所述间隙处提供磁场;所述腔体内填充有磁流体,所述磁流体包括若干个非磁性导电粒子,所述若干个非磁性导电粒子用于在所述磁场中自组装而连接所述感应电极与所述齿轮的齿端。由于本发明的齿轮式磁流体转速传感器结构简单,紧凑,各部分相对独立,方便维护和检修。且利用磁性流体自身特性,可以适应高速旋转状况下的转速测量。In summary, the present invention provides a gear type magnetic fluid rotational speed sensor and a manufacturing method thereof. The gear type magnetic fluid rotational speed sensor includes: a housing, a gear, a plurality of sensing electrodes, and a plurality of magnetic sources; the housing The body has a cavity, and the gear is arranged in the cavity and can rotate in the cavity; the sensing electrode is arranged on the inner wall of the housing, and there is between the sensing electrode and the tooth end of the gear The magnetic source is arranged on the inner wall of the housing and used to provide a magnetic field at the gap; the cavity is filled with a magnetic fluid, and the magnetic fluid includes a plurality of non-magnetic conductive particles, and the plurality of non-magnetic conductive particles The magnetic conductive particles are used for self-assembly in the magnetic field to connect the sensing electrode and the tooth end of the gear. Because the gear-type magnetic fluid rotational speed sensor of the present invention has a simple and compact structure, and each part is relatively independent, it is convenient for maintenance and repair. And using the characteristics of the magnetic fluid itself, it can be adapted to the speed measurement under high-speed rotating conditions.
应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples. For those of ordinary skill in the art, improvements or changes can be made based on the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.

Claims (10)

  1. 一种齿轮式磁流体转速传感器,其特征在于,其包括:壳体、齿轮、若干个感应电极以及若干个磁源;所述壳体具有腔体,所述齿轮设置在所述腔体内并可在所述腔体内转动;所述感应电极设置在所述壳体内壁上,所述感应电极与所述齿轮的齿端之间具有间隙,所述磁源设置在所述壳体内壁上并用于在所述间隙处提供磁场;所述腔体内填充有磁流体。A gear type magnetic fluid rotational speed sensor, characterized in that it comprises: a housing, a gear, a number of sensing electrodes, and a number of magnetic sources; the housing has a cavity, and the gear is arranged in the cavity and can be Rotate in the cavity; the induction electrode is arranged on the inner wall of the housing, there is a gap between the induction electrode and the tooth end of the gear, and the magnetic source is arranged on the inner wall of the housing and is used for A magnetic field is provided at the gap; the cavity is filled with magnetic fluid.
  2. 根据权利要求1所述的齿轮式磁流体转速传感器,其特征在于,所述磁流体包括若干个非磁性导电粒子,所述若干个非磁性导电粒子用于在所述磁场中自组装而连接所述感应电极与所述齿轮的齿端,所述间隙的宽度为10-10000μm。The gear type magnetic fluid speed sensor according to claim 1, wherein the magnetic fluid includes a plurality of non-magnetic conductive particles, and the plurality of non-magnetic conductive particles are used for self-assembly in the magnetic field to connect the The width of the gap between the induction electrode and the tooth end of the gear is 10-10000 μm.
  3. 根据权利要求2所述的齿轮式磁流体转速传感器,其特征在于,所述非磁性导电粒子为纳米级铜粉、纳米级铝粉、纳米级银粉、纳米级铜线、纳米级铝线、纳米级银线、富勒烯中的一种或多种。The gear type magnetic fluid rotational speed sensor according to claim 2, wherein the non-magnetic conductive particles are nanometer copper powder, nanometer aluminum powder, nanometer silver powder, nanometer copper wire, nanometer aluminum wire, nanometer One or more of grade silver wire and fullerene.
  4. 根据权利要求1所述的齿轮式磁流体转速传感器,其特征在于,所述磁场的强度大于0.1特斯拉。The gear type magnetic fluid rotational speed sensor according to claim 1, wherein the intensity of the magnetic field is greater than 0.1 Tesla.
  5. 根据权利要求1所述的齿轮式磁流体转速传感器,其特征在于,所述壳体上设置有用于检测磁流体液位的磁流体液位探针。The gear-type magnetic fluid rotational speed sensor according to claim 1, wherein a magnetic fluid level probe for detecting the level of the magnetic fluid is provided on the housing.
  6. 根据权利要求1所述的齿轮式磁流体转速传感器,其特征在于,所述齿轮为圆锥齿轮。The gear-type magnetic fluid rotational speed sensor of claim 1, wherein the gear is a bevel gear.
  7. 根据权利要求1所述的齿轮式磁流体转速传感器,其特征在于,所述齿轮一端通过轴承与所述壳体的内壁转动连接,所述齿轮上另一端设置有齿轮柱,所述壳体上设置柱孔,所述齿轮柱穿过所述柱孔至所述腔体外。The gear type magnetic fluid speed sensor according to claim 1, wherein one end of the gear is rotatably connected to the inner wall of the housing through a bearing, and the other end of the gear is provided with a gear column, and the housing is A column hole is provided, and the gear column passes through the column hole to the outside of the cavity.
  8. 根据权利要求7所述的齿轮式磁流体转速传感器,其特征在于,所述壳体内壁上设置有密封磁体,所述密封磁体围绕所述齿轮柱。The gear type magnetic fluid rotational speed sensor according to claim 7, wherein a sealing magnet is provided on the inner wall of the housing, and the sealing magnet surrounds the gear column.
  9. 根据权利要求7所述的齿轮式磁流体转速传感器,其特征在于,所述齿轮、所述齿轮柱均不具有磁性且可导电。The gear-type magnetic fluid rotational speed sensor of claim 7, wherein the gear and the gear column are non-magnetic and conductive.
  10. 一种基于权利要求1-9任意一项所述的齿轮式磁流体转速传感器的制作方法,其特征在于,其包括步骤:A manufacturing method of a gear type magnetic fluid rotational speed sensor according to any one of claims 1-9, characterized in that it comprises the steps:
    根据非磁性导电粒子制备磁流体;Preparation of magnetic fluid based on non-magnetic conductive particles;
    根据齿轮的转速设置感应电极的位置、齿轮的齿数、间隙的宽度、磁场的强度。Set the position of the sensing electrode, the number of teeth of the gear, the width of the gap, and the strength of the magnetic field according to the speed of the gear.
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CN104459187A (en) * 2014-11-21 2015-03-25 西安交通大学 Device and method for measuring rotating speed of large rotating equipment
CN110244075A (en) * 2019-05-28 2019-09-17 南方科技大学 A kind of gear type magnetic fluid speed probe and preparation method thereof
CN209946188U (en) * 2019-05-28 2020-01-14 南方科技大学 Gear type magnetofluid speed sensor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114646774A (en) * 2021-04-02 2022-06-21 无锡未科精密技术有限公司 Portable rotation tester
CN114646774B (en) * 2021-04-02 2024-02-13 无锡未科精密技术有限公司 Portable rotation tester

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