CN103776495B - A kind of contactless gear rotational speed test experience device - Google Patents
A kind of contactless gear rotational speed test experience device Download PDFInfo
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- CN103776495B CN103776495B CN201410062617.6A CN201410062617A CN103776495B CN 103776495 B CN103776495 B CN 103776495B CN 201410062617 A CN201410062617 A CN 201410062617A CN 103776495 B CN103776495 B CN 103776495B
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Abstract
The invention discloses a kind of contactless gear rotational speed test experience device, it is the gear meter of end surface measurement mode to be reduced to the gear (9) that driven by motor (12) and end face measurement of rotating speed assembly (4) being fixed on base assembly (2) forms, the end face tachometric survey of simulation gear meter；The gear meter of radial measurement mode is reduced to the gear (9) that driven by motor (12) and radial direction measurement of rotating speed assembly (5) being fixed on base assembly (2) forms, wherein, housing cap test (16) is the housing of simulation gear meter in the radial direction tachometric survey of simulation gear meter；The present invention can simulate the gear of different magnetic conductive material, the different housing of magnetic conductive material, the thickness of shell of different measuring position, different position and the gear meter of different types of gear velocity sensor (13), and the present invention is that high-pressure gear effusion meter provides design considerations.
Description
Technical field
The present invention relates to a kind of gear rotational speed test experience device, particularly relate to contactless gear rotational speed technical field of measurement and test.
Background technology
High-pressure gear effusion meter in the design process, need to consider the impact of following factor: (1) gear is to use permeability magnetic material, also
It is with non-magnet material, as the strong permeability magnetic material such as 45 steel, rustless steel 2gr13 both can be selected, it is possible at weak magnetic conduction and non-magnetic material
Magnet steel is installed additional on material；For weak permeability magnetic material and the gear of non-magnet material, the layout of method and the magnet steel installing magnet steel additional to be considered
Mode；(2) non-magnet material that housing can use, leads if the material of housing can be that stainless steel 304, aluminium alloy, cast iron etc. are weak
Magnetic or non-magnet_conductible material；(3) gear velocity sensor of which type is applicable to the measurement of gear meter, such as selectable survey
The sensor of amount gear rotational speed has: inductance type, magneto-electric, Hall-type three kinds；(4) gear velocity sensor installation site is really
Fixed；(5) gear velocity sensor can penetrate the determination of the maximum gauge that housing measures.The selection of these parameter, materials etc.
It is required for being solved by experiment with determining, but if such experiment is done, for different types of gear rotational speed on effusion meter
Sensor, the gear of different magnetic conductive material, the different housing of magnetic conductive material, the different installation sites of sensor, sensor
The maximum gauge etc. that can penetrate housing is tested, and after being required for producing different types of experimental prototype, just can test, and this must
By producing huge waste, add the cost of product.
For the above situation, in order to reduce production cost, the present invention devises " a kind of contactless gear rotational speed detection reality
Experiment device ", it can simulate following experiment: (1) difference is led according to the practical situation of gear meter in this laboratory table
The gear of magnetic material；(2) housing of different magnetic conductive materials；(3) different types of gear velocity sensor；(4) sensing
The different installation sites of device；(5) sensor can penetrate the experiment such as maximum gauge of housing.Tooth is determined finally according to experimental result
The type of flowmeters gear velocity sensor, the material of gear, the material of housing, the installation site of sensor, sensor need
Penetrating the suitable thickness etc. of housing, the design for gear meter provides foundation, thus avoids doing experiment on effusion meter and carried
The waste of the production cost come.
Summary of the invention
Gear meter operation principle is when there being liquid to pass through gear wheel flow-rate timing, and gear can rotate, fluid with liquid flowing
Flow signal be converted to the tach signal of gear, then extract turning of effusion meter gear by contactless gear velocity sensor
Speed signal, then tach signal is transformed into the flow signal of effusion meter.The gear rotational speed of gear meter is measured and full depth tooth round
The measurement difference of speed is: between tested gear and the speed probe of effusion meter, across the housing (not magnetic conduction) of effusion meter,
And common tested gear and sensor distance is air.
For the gear meter of low pressure, angular encoder can be contained on a gear output shaft of gear meter, and then
Measured the gear rotational speed of effusion meter by angular encoder, current this technology is the most ripe, but for high-pressure gear effusion meter
For, the import of effusion meter, outlet are all hydraulic oils, as want to come the gear of prototype gear effusion meter by the mode of angular encoder
Rotating speed, is necessary for installing additional high pressure rotary sealing on the gear output shaft of gear meter, thus can produce the biggest pressure and damage
Consumption, so, the gear rotational speed of high-pressure gear effusion meter can not be measured by the mode of angular encoder, can only take contactless
Metering system；At present, gear meter uses gear velocity sensor to carry out the rotating speed of prototype gear effusion meter gear, then
Gear rotational speed signal reconvert becomes the flow signal of gear meter, and wherein, gear velocity sensor is arranged in the cloth of gear face
The mode of putting is referred to as end face arrangement, and gear velocity sensor is arranged in the arrangement of gear top and is referred to as radial arrangement mode.
The present invention solves its technical problem and the technical scheme is that
This experimental provision is that the gear meter of end surface measurement mode is reduced to the gear (9) that driven by motor (12) and solid
End face measurement of rotating speed assembly (4) composition being scheduled on base assembly (2), the end face tachometric survey of simulation gear meter, its
In, housing cap test (16) is the housing of simulation gear meter, on housing cap test (16), passes equipped with gear rotational speed
Sensor (13)；The gear meter of radial measurement mode is reduced to the gear (9) that driven by motor (12) and is fixed on
Radial direction measurement of rotating speed assembly (5) composition on base assembly (2), simulates the radial direction tachometric survey of gear meter wherein, shell
Body cap test (16) is the housing of simulation gear meter, on housing cap test (16), equipped with gear velocity sensor (13).
The present invention, compared with background technology, has the beneficial effect that
Gear (9) is by the stainless steel 304 of magnetic conduction, the carbon steel of magnetic conduction, " non-magnetic rustless steel 2gr13 installs Magnet additional ", " aluminum conjunction
Gold installs Magnet additional " make four kinds of gears of different magnetic property；Housing cap test (16) is by non-magnetic rustless steel 2gr13, aluminum
Two kinds of cap tests of different magnetic property made by alloy；The thickness of housing cap test (16) is respectively 1mm, 1.5mm, 2mm, 3mm
Four kinds.
Therefore the present invention can simulate the gear of different magnetic conductive materials of gear meter, the housing of different magnetic conductive material, different survey
The amount thickness of shell of position, the different positions of sensor, different types of gear velocity sensor (13), find therewith
Position and sensor that gear material that match, that economy optimum, performance is optimal, case material, sensor are installed can penetrate
Thickness of shell etc..The present invention is that high-pressure gear effusion meter provides design considerations.
Accompanying drawing explanation
The present invention will be further described with example below in conjunction with the accompanying drawings.
Fig. 1 is the blast schematic diagram of the present invention.
Fig. 2 is the base assembly explosive view of the present invention.
Fig. 3 is the electric machine assembly explosive view of the present invention.
Fig. 4 is the end face measurement of rotating speed assembly explosive view of the present invention.
Fig. 5 is the end face measurement of rotating speed assembly X-Y scheme of the present invention.
Fig. 6 is the radial direction measurement of rotating speed assembly explosive view of the present invention.
Fig. 7 is the fried figure of radial direction measurement of rotating speed assembly two dimension of the present invention.
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7,1. converter, 2. base assembly, 3. electric machine assembly,
4. end face measurement of rotating speed assembly, 5. radial direction measurement of rotating speed assembly, 6. regulation bolt, 7. guider screw, 8. base, 9. tooth
Wheel, 10. axle, 11. shaft couplings, 12. motors, 13. speed probes, 14. measuring end surface posts, 15. end face supports,
16. housing cap tests, 18. radial struts, 19. radially test poles, 20. carrier bases, 21. holding screws, 22. bolts,
23. nuts.
Detailed description of the invention
As shown in Fig. 1,2,3,4,5,6,7, a kind of contactless gear rotational speed test experience device is by converter (1), the end
Holder assembly (2), electric machine assembly (3), end face measurement of rotating speed assembly (4), radially measurement of rotating speed assembly (5) composition；Converter
(1) left side is parallel with base assembly (2) left side, and is connected with base assembly (2) end face by screw；Electric machine assembly
(3) by four upper surfaces being bolted to base assembly (2)；End face measurement of rotating speed assembly (4) passes through end face support
(15) utilizing holding screw (21) to be fixed on carrier base (20), carrier base (20) is welded on base (8), unclamps
The height of holding screw (21) scalable end face support (15)；Radially measurement of rotating speed assembly (5) is bolted on base
(8), on guide groove, held with gear (9) by the speed probe (13) of guide groove scalable radially measurement of rotating speed assembly (5)
Distance between face；Housing cap test (16) mould in end face measurement of rotating speed assembly (4) and radially measurement of rotating speed assembly (5)
Intend actual gear effusion meter and be positioned at the thin walled shell at speed probe (13) top；Gear (9) in electric machine assembly (3)
Gear rotor in simulation gear meter；Gear (9) is driven by motor (12), and motor (12) rotating speed passes through converter
(1) control.
Described base assembly (2) include regulate bolt (6), guider screw (7), holding screw (21), base (8),
Carrier base (20)；Being threaded on the endoporus of carrier base (20) the latter half, carrier base (20) top half endoporus is light
Hole.
Described end face measurement of rotating speed assembly (4), its end face support (15) is sliding to be contained on the unthreaded hole of carrier base (20), regulates bolt
(6) coupled with the endoporus of carrier base (20) the latter half by screw thread, by turning regulation bolt (6), regulation end face support (15)
Height, thus change speed probe (13) (9) position relative to gear, and then the test experiments of diverse location can be done,
Determine the optimal position of mounting hole of speed probe on gear meter (13)；On end face support (15) and carrier base (20)
Hole be matched in clearance；When the effect of guider screw (7) is the height by regulation bolt (6) regulation end face support (15),
Keep end face support (15) not rotate, play the effect of guiding；The effect of holding screw (21) is when the position of support (15)
After determining, holding screw (21) is screwed, plays the role of positioning, it is ensured that the axis of speed probe (13) and motor (12)
Axis parallel.
Described electric machine assembly (3) is by gear (9), axle (10), shaft coupling (11), motor (12), bolt (22), spiral shell
Female (23) composition, motor (12) is to be fixed on base (8) by bolt (22) and nut (23)；Gear (9)
Being that interference fit couples with axle (10), motor (12) is connected, when motor (12) by shaft coupling (11) and axle (10)
During rotation, rotated by axle (10) driven gear (9).
The material of described gear (9) is that the stainless steel 304 of magnetic conduction, the carbon steel of magnetic conduction or non-magnetic rustless steel 2gr13 install magnetic additional
Ferrum, non-magnetic aluminium alloy install Magnet additional.
Described end face measurement of rotating speed assembly (4) by speed probe (13), measuring end surface post (14), end face support (15),
Housing cap test (16) forms, and wherein, uses threaded between speed probe (13) and measuring end surface post (14)；
Use threaded between measuring end surface post (14) and support (15)；Housing cap test (16) and measuring end surface post (14) are adopted
With threaded.
Described radial direction measurement of rotating speed assembly (5) by housing cap test (16), radial struts (18), radially test pole (19), turn
Speed sensor (13) composition；With bolt (22), nut (23), radial struts (18) is fixed on base (8)；Radially
Test pole (19) is installed on support (18) by external screw thread；Housing cap test (16) installs to radially test pole by female thread
(19) on；Speed probe (13) installs on test pole (19) by external screw thread, the top of speed probe (13) with
Housing cap test (16) contacts；Speed probe (13) and gear (9) is regulated by rotating radially test pole (19)
Radial clearance.
The material of described housing cap test (16) is non-magnetic；
The material of described housing cap test (16) is the stainless steel 304 of weak magnetic conduction, aluminium alloy, cast iron；
The thickness of described housing cap test (16) is respectively 1mm, 1.5mm, 2mm, 3mm tetra-kinds.
Described experimental provision is furnished with the housing cap test (16) of different-thickness, different materials, tests by changing different housings
Cap (16) compares the test effect of sensor, selects suitable gear meter case material；Sensor can also be found to pacify
Dress hole is in end face and optimum position radially.
The ultimate principle of the present invention, principal character and advantage have more than been shown and described.Skilled person will appreciate that of the industry,
The present invention is not restricted to the described embodiments, and the principle that the present invention is simply described described in above-described embodiment and description, not
On the premise of departing from spirit and scope of the invention, the present invention also has various changes and modifications, and these changes and improvements both fall within to be wanted
In seeking the scope of the invention of protection.Claimed scope is defined by appending claims and equivalent thereof.
Claims (10)
1. a contactless gear rotational speed test experience device, is characterized in that: include converter (1), base assembly (2),
Electric machine assembly (3), end face measurement of rotating speed assembly (4), radially measurement of rotating speed assembly (5)；Converter (1) left side
Parallel with base assembly (2) left side, and be connected with base assembly (2) end face by screw；Electric machine assembly (3)
By on four upper surfaces being bolted to base assembly (2)；End face measurement of rotating speed assembly (4) is propped up by end face
Frame (15) utilizes holding screw (21) to be fixed on carrier base (20), and carrier base (20) is welded on base (8)
On, unclamp the height of holding screw (21) scalable end face support (15)；Radially measurement of rotating speed assembly (5) passes through
It is bolted on the guide groove of base (8), by the revolution speed sensing of guide groove scalable radially measurement of rotating speed assembly (5)
Distance between device (13) and gear (9) end face；End face measurement of rotating speed assembly (4) and radially measurement of rotating speed assembly
(5) it is the thinnest that housing cap test (16) the simulation actual gear effusion meter in is positioned at speed probe (13) top
Housing；The gear rotor in gear (9) simulation gear meter in electric machine assembly (3)；Gear (9) is by electricity
Machine (12) drives, and motor (12) rotating speed is controlled by converter (1).
One the most according to claim 1 contactless gear rotational speed test experience device, is characterized in that: base assembly (2)
Including regulation bolt (6), guider screw (7), holding screw (21), base (8), carrier base (20)；Support
Being threaded on the endoporus of seat (20) the latter half, carrier base (20) top half endoporus is unthreaded hole.
One the most according to claim 1 contactless gear rotational speed test experience device, is characterized in that: end face measurement of rotating speed
The end face support (15) of assembly (4) is sliding to be contained on the unthreaded hole of carrier base (20), and regulation bolt (6) is by screw thread and support
The endoporus of seat (20) the latter half couples, by turning regulation bolt (6), and the height of regulation end face support (15),
Thus change speed probe (13) (9) position relative to gear, and then the test experiments of diverse location can be done,
Determine the optimal position of mounting hole of speed probe on gear meter (13)；End face support (15) and carrier base (20)
On hole be matched in clearance；The effect of guider screw (7) is by regulation bolt (6) regulation end face support (15)
Time highly, keep end face support (15) not rotate, play the effect of guiding；The effect of holding screw (21) is when propping up
After the position of frame (15) determines, holding screw (21) is screwed, plays the role of positioning, it is ensured that speed probe (13)
Axis parallel with the axis of motor (12).
One the most according to claim 1 contactless gear rotational speed test experience device, is characterized in that: electric machine assembly (3)
It is made up of gear (9), axle (10), shaft coupling (11), motor (12), bolt (22), nut (23), electricity
Machine (12) is to be fixed on base (8) by bolt (22) and nut (23)；Gear (9) and axle (10)
Being that interference fit couples, motor (12) is connected by shaft coupling (11) and axle (10), when motor (12) turns
Time dynamic, rotated by axle (10) driven gear (9).
One the most according to claim 4 contactless gear rotational speed test experience device, is characterized in that: gear (9)
Material is that the stainless steel 304 of magnetic conduction, the carbon steel of magnetic conduction or non-magnetic rustless steel 2gr13 install Magnet, non-magnetic aluminum additional
Alloy installs Magnet additional.
One the most according to claim 1 contactless gear rotational speed test experience device, is characterized in that: end face measurement of rotating speed
Assembly (4) is by speed probe (13), measuring end surface post (14), end face support (15), housing cap test (16)
Composition, wherein, uses threaded between speed probe (13) and measuring end surface post (14)；Measuring end surface post
And use threaded between support (15) (14)；Housing cap test (16) and measuring end surface post (14) use spiral shell
Stricture of vagina connects.
One the most according to claim 1 contactless gear rotational speed test experience device, is characterized in that: radially measurement of rotating speed
Assembly (5) is by housing cap test (16), radial struts (18), radially test pole (19), speed probe (13) group
Become；With bolt (22), nut (23), radial struts (18) is fixed on base (8)；Radially test pole (19)
Installed on support (18) by external screw thread；Housing cap test (16) installs to radially test pole (19) by female thread
On；Speed probe (13) installs on test pole (19) by external screw thread, the top of speed probe (13) with
Housing cap test (16) contacts；Speed probe (13) and gear is regulated by rotating radially test pole (19)
(9) radial clearance.
One the most according to claim 7 contactless gear rotational speed test experience device, is characterized in that: housing cap test
(16) material is non-magnetic.
One the most according to claim 7 contactless gear rotational speed test experience device, is characterized in that: housing cap test
(16) material is the stainless steel 304 of weak magnetic conduction, aluminium alloy, cast iron.
One the most according to claim 7 contactless gear rotational speed test experience device, is characterized in that: housing cap test
(16) thickness is respectively 1mm, 1.5mm, 2mm, 3mm tetra-kinds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410062617.6A CN103776495B (en) | 2014-02-24 | 2014-02-24 | A kind of contactless gear rotational speed test experience device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410062617.6A CN103776495B (en) | 2014-02-24 | 2014-02-24 | A kind of contactless gear rotational speed test experience device |
Publications (2)
| Publication Number | Publication Date |
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| CN103776495A CN103776495A (en) | 2014-05-07 |
| CN103776495B true CN103776495B (en) | 2016-08-17 |
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| CN201410062617.6A Expired - Fee Related CN103776495B (en) | 2014-02-24 | 2014-02-24 | A kind of contactless gear rotational speed test experience device |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104166011B (en) * | 2014-09-14 | 2017-12-01 | 哈尔滨理工大学 | Utilize the device and method of end ring tooth measurement Rotational Speed of Asynchronous Motor |
| CN105269405B (en) * | 2015-11-13 | 2019-01-29 | 东莞市显隆电机有限公司 | High-speed high-precision laser displacement dynamic deflection tester |
| CN110244075B (en) * | 2019-05-28 | 2023-08-29 | 南方科技大学 | Gear type magnetic fluid rotating speed sensor and manufacturing method thereof |
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| DE102008007519A1 (en) * | 2008-02-05 | 2009-08-13 | Nordex Energy Gmbh | Device for monitoring the speed in a wind turbine |
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| CN101696979A (en) * | 2009-10-30 | 2010-04-21 | 无锡新大力电机有限公司 | Non-contact differential type speed encoder |
| CN102520204A (en) * | 2011-12-05 | 2012-06-27 | 西安航天化学动力厂 | Speed measurement device for magnetic metal gear |
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Effective date of registration: 20180524 Address after: 232121 east of No. 13 Road, Fengtai Economic Development Zone, Huainan, Anhui Patentee after: Huainan Zhongxing Machinery Manufacturing Co., Ltd. Address before: No. 168 Shun Geng Middle Road, Huainan, Anhui Province Patentee before: Anhui University Of Science And Technology |
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