WO2020237863A1 - Operation control method and apparatus, and circuit, household appliance and computer storage medium - Google Patents

Operation control method and apparatus, and circuit, household appliance and computer storage medium Download PDF

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Publication number
WO2020237863A1
WO2020237863A1 PCT/CN2019/102642 CN2019102642W WO2020237863A1 WO 2020237863 A1 WO2020237863 A1 WO 2020237863A1 CN 2019102642 W CN2019102642 W CN 2019102642W WO 2020237863 A1 WO2020237863 A1 WO 2020237863A1
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WO
WIPO (PCT)
Prior art keywords
voltage
rate
power supply
output
signal
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PCT/CN2019/102642
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French (fr)
Chinese (zh)
Inventor
胡斌
曾贤杰
文先仕
Original Assignee
广东美的制冷设备有限公司
美的集团股份有限公司
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Priority claimed from CN201910472229.8A external-priority patent/CN112019016B/en
Priority claimed from CN201910472259.9A external-priority patent/CN112019022B/en
Priority claimed from CN201910472245.7A external-priority patent/CN112019020B/en
Priority claimed from CN201910473282.XA external-priority patent/CN112019032B/en
Application filed by 广东美的制冷设备有限公司, 美的集团股份有限公司 filed Critical 广东美的制冷设备有限公司
Priority to JP2021571401A priority Critical patent/JP7269380B2/en
Publication of WO2020237863A1 publication Critical patent/WO2020237863A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/42Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Definitions

  • the present disclosure relates to the field of drive control, and in particular, to an operation control method, an operation control device, a drive control circuit, a household appliance and a computer-readable storage medium.
  • the PFC control scheme through continuous PWM output has a very low power factor at low loads. As the load decreases, the ratio of the conduction loss to the total power will be higher, resulting in a lower operating efficiency.
  • the present disclosure aims to solve at least one of the technical problems existing in the prior art or related technologies.
  • an object of the present disclosure is to propose an operation control method.
  • Another object of the present disclosure is to provide an operation control device.
  • Another objective of the present disclosure is to provide a drive control circuit.
  • Another objective of the present disclosure is to provide a household electrical appliance.
  • Another object of the present disclosure is to provide a computer-readable storage medium.
  • the operation control method in the technical solution of the first aspect of the present disclosure is applicable to a drive control circuit
  • the drive control circuit includes a power factor correction module
  • the power factor correction module includes a switch tube to control AC power supply by outputting an action signal to the switch tube
  • the signal supplies power to the load
  • the operation control method includes: the AC power supply signal reaches any zero-crossing point, and the duration of the action signal in the current state meets the preset switching condition, and the state switching operation is performed at the zero-crossing point, where the state of the action signal includes In the output state and the stop output state, the bus voltage is in an upward trend in the output state, and in the stop output state, the switch tube stops switching, and the bus voltage is in a downward trend.
  • the operation control method in the technical solution of the second aspect of the present disclosure is applicable to a drive control circuit, the drive control circuit is used to control the power supply signal to supply power to the load, and the drive control circuit also performs power factor correction by receiving a pulse width modulation signal
  • the operation control method includes: determining the rate of change of the bus voltage in the drive control circuit according to the output power of the power supply signal and the operating power consumption of the load, so as to determine the switching time point of the action signal state according to the rate of change, wherein the action signal state includes output State and stop output state, the bus voltage is in an upward trend in the output state, in the stop output state, the switch tube stops switching, and the bus voltage is in a downward trend.
  • an operation control device may specifically include a processor and a current sensor.
  • the current sensor collects the current of the load and uses the current as the operating power.
  • the power consumption is applied to the calculation of the rate of change of the bus voltage.
  • a drive control circuit is proposed.
  • the drive control circuit is used to supply power to the load with the power supply signal input from the grid system.
  • the drive control circuit is connected to the at least one operation control device described above to drive
  • the control circuit includes: a power factor correction module, including a switch tube; a drive module, electrically connected to the power factor correction module, for outputting a pulse width modulation signal to the switch tube, so that the power factor correction module performs power factor correction operations; as in this application
  • the operation control device described in the technical solution of the third aspect is electrically connected to the drive module and the load.
  • a fifth aspect of the present disclosure provides a household electrical appliance, including: a load; the drive control circuit as described in at least one of the above, the drive control circuit is connected between the power grid system and the load, and the drive control circuit is configured To control the grid system to supply power to the load.
  • the home appliance includes the drive control circuit as described in any of the above technical solutions. Therefore, the home appliance includes all the beneficial effects of the drive control circuit as described in any of the above technical solutions. Repeat.
  • the household electrical appliance includes at least one of an air conditioner, a refrigerator, a fan, a range hood, a vacuum cleaner, and a host computer.
  • a sixth aspect of the present disclosure provides a computer-readable storage medium on which a computer program is stored, and when the computer program is executed, the steps of the operation control method as described in at least one of the above are realized.
  • the computer-readable storage medium stores a computer program, and when the computer program is executed by the processor, it implements the operation control method as in any of the above technical solutions. Therefore, the computer-readable storage medium includes any of the above technical solutions. All the beneficial effects of the operation control method in, will not be repeated.
  • the operation control method, device, circuit, household appliance, and computer storage medium collect the duration of the current state and the state of the corresponding AC power supply signal when the action signal is in the output state or in the stop output state, If at a zero-crossing point of the AC power supply signal, the duration of the corresponding current state meets the preset switching condition at the same time, the switching operation of the action signal is performed at the zero-crossing point, so that after the action signal is in the output state for a period of time, the A certain zero-crossing point of the power supply signal is switched to the stop output state and maintained for a period of time to complete an operation cycle of the intermittent oscillation mode.
  • the drive control circuit can be reduced
  • the conduction power consumption of the PFC switch module can improve the energy efficiency of electrical equipment (such as air conditioners) that use the drive control circuit.
  • electrical equipment such as air conditioners
  • it can realize the regular switching of the action signal in the intermittent oscillation mode.
  • the zero-crossing point performs the switching operation of the output state, which can improve the stability of the switching operation.
  • Fig. 1 shows a schematic flow chart of an operation control method according to an embodiment of the present disclosure
  • FIG. 2 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure
  • FIG. 3 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure
  • FIG. 4 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure
  • FIG. 5 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure
  • FIG. 6 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure
  • FIG. 7 shows a schematic flowchart of an operation control method according to an embodiment of the present disclosure
  • FIG. 8 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
  • FIG. 9 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure.
  • FIG. 10 shows a schematic flowchart of an operation control method according to an embodiment of the present disclosure
  • FIG. 11 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
  • FIG. 12 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure.
  • FIG. 13 shows a schematic flowchart of an operation control method according to an embodiment of the present disclosure
  • FIG. 14 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
  • Fig. 15 shows a schematic block diagram of an operation control device according to an embodiment of the present disclosure
  • FIG. 16 shows a schematic diagram of a drive control circuit according to an embodiment of the present disclosure
  • FIG. 17 shows a schematic diagram of the driving control circuit in FIG. 16 in the first output mode
  • FIG. 18 shows a schematic diagram of the driving control circuit in FIG. 16 in the second output mode
  • FIG. 19 shows a schematic diagram of the drive control circuit in FIG. 16 not in an output mode
  • Figure 20 shows a schematic diagram of a drive control circuit provided with a totem pole PFC module
  • FIG. 21 shows a schematic diagram of control signals of the drive control circuit in FIG. 20 in the first control mode
  • FIG. 22 shows a schematic diagram of a power supply signal when the drive control circuit in FIG. 20 outputs a PWM signal to the switch tube;
  • FIG. 23 shows a graph of control signals of the drive control circuit in FIG. 20 in the second control mode
  • FIG. 24 shows a graph of the control signal of the drive control circuit in FIG. 20 in the third control mode.
  • the drive control circuit includes a power factor correction module
  • the power factor correction module includes a switch tube to control the AC power supply signal to supply power to the load by outputting an action signal to the switch tube
  • Operation control methods include:
  • Step 102 The AC power supply signal reaches any zero-crossing point, and the duration of the action signal in the current state meets the preset switching condition, and the state switching operation is performed at the zero-crossing point, where the state of the action signal includes the output state and the stop output state, The bus voltage is in an upward trend in the output state. In the stop output state, the switch tube stops switching, and the bus voltage is in a downward trend.
  • the duration of the current state and the state of the corresponding AC power supply signal are collected separately.
  • the switching operation of the action signal is performed at the zero crossing point, so that after the action signal is in the output state for a period of time, the AC power supply signal The zero-crossing point is switched to the stop output state and maintained for a period of time to complete one operating cycle of the intermittent oscillation mode.
  • the conduction of the PFC switch module in the drive control circuit can be reduced.
  • the preset switching condition is specifically a time condition
  • the action signal is specifically a pulse width modulation signal (ie, a PWM signal).
  • the switching tube can preferably use an IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) type power tube, or a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor, metal oxide semiconductor power field effect transistor).
  • IGBT Insulated Gate Bipolar Transistor, insulated gate bipolar transistor
  • MOSFET Metal-Oxide-Semiconductor Field-Effect Transistor, metal oxide semiconductor power field effect transistor.
  • MOSFET specifically includes SiC and GaN devices.
  • the intermittent oscillation mode can be called intermittent oscillation mode, controllable pulse mode or skip cycle control mode.
  • the PWM output pulse is periodically Work (that is, the PWM is in the output state) or stop (that is, the PWM is in the stop output state), so as to improve the operating efficiency of the load by reducing the number of switching and increasing the duty cycle at a constant frequency.
  • the AC power supply signal reaches any zero-crossing point, and the duration of the action signal in the current state meets the preset switching condition, and the state switching operation is performed at the zero-crossing point, which specifically includes: if the action signal is at Output status, record the first duration of the output status; AC power supply signal reaches any zero-crossing point, and the first duration meets the first preset switching condition, the output action signal will stop at the current zero-crossing point; if the action signal is in the stop output state, Record the second duration of the stopped output state; the AC power supply signal reaches any zero-crossing point, and the second duration meets the second preset switching condition, then the output action signal is turned on at the current zero-crossing point.
  • the state of the action signal is switched at the zero-crossing point, which specifically includes: if the action signal is in the output state , The first duration of the output state is recorded; if the collected AC power signal reaches any zero-crossing point, and the first duration meets the first preset switching condition, the output of the action signal will be stopped at the current zero-crossing point; if the action signal is in the stop output state , Record the second duration of the stop output state; if the collected AC power supply signal reaches any zero-crossing point and the second duration meets the second preset switching condition, the output action signal will be turned on at the current zero-crossing point.
  • the switching corresponding to the action signal from output to stop output state and the switch from stop output to output state are switched to
  • the collected first duration meets the first preset switching condition
  • switch from the output to the stop output state and when the collected second duration meets the second preset switching condition, switch from the stop output to the output state to achieve the zero-crossing point Precise switching.
  • Fig. 2 shows a schematic flowchart of an operation control method of another embodiment of the present disclosure.
  • the operation control method of another embodiment of the present disclosure includes:
  • Step 202 Collect operating power consumption of the load
  • Step 204 Determine the rising rate of the bus voltage in the drive control circuit in the output state according to the operating power consumption of the load;
  • Step 206 Determine the first maximum duration according to the ascent rate, and use the first maximum duration as the first preset switching condition
  • Step 208 Determine, according to the operating power consumption of the load, the rate of decrease of the bus voltage in the drive control circuit when the output is stopped;
  • Step 210 Determine the second maximum duration according to the drop rate, and use the second maximum duration as the second preset switching condition.
  • Step 212 Determine a zero-crossing switching point according to the first maximum duration or the second maximum duration.
  • the operating power consumption of the load is collected, and the rising rate of the bus voltage when the PWM of the power factor correction module (PFC module) is in the output state is determined according to the operating power consumption of the load, and then the PWM of the PFC module is determined to be in the output state.
  • the first maximum duration indicates the maximum duration of the PWM signal output state and the stop output state that can ensure the normal operation of the load.
  • the load is supplied through the power supply signal or the load is supplied through the bus capacitor to collect AC Power supply signal, and determine whether to switch the PWM output state of the PFC at the zero-crossing point of the AC power supply signal.
  • the output state it can be further divided into two working modes: one mode is to supply power to the energy storage inductor, bus capacitor and load through the power supply signal, that is, the energy storage inductor is in the discharge mode, and the other mode is to supply power to the storage inductor through the power supply signal. It can charge inductively and supply power to the load through the bus capacitor, that is, the inductive charging mode.
  • the switching between the two working modes is realized by the high-frequency switching action of the switch tube in the PFC switch module.
  • the PWM signal When the PWM signal is in the output state, the bus voltage The overall trend is on the rise.
  • the collected operating power consumption is also different, but regardless of any type of load, when the drive control circuit in this application is used as the drive control circuit, because All energy is converted into other forms of energy (such as mechanical energy), so as a simpler collection method, the load current is used as the operating power consumption to calculate the rate of change of the bus voltage in the current operating power consumption collection period. Get more real-time feedback.
  • the operating power consumption of the load is collected, and the rate at which the bus voltage rises when the PWM of the PFC is in the output state and the rate at which the bus voltage decreases when the PWM of the PFC is in the stop output state is determined according to the operating power consumption of the load.
  • Determine the first maximum duration of the PFC PWM output state and the second maximum duration of the off state collect the AC power supply signal, and determine whether to switch the PWM output state of the PFC at the zero-crossing point of the AC power supply signal, by setting the first maximum
  • the duration is long to ensure that the PFC module is in a shutdown state, that is, between the power supply signal and the load, and the normal execution of the power supply to the load through the bus capacitor, thereby realizing the normal operation of the intermittent oscillation mode.
  • Fig. 3 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure.
  • the operation control method according to still another embodiment of the present disclosure includes:
  • Step 302 If the collected AC power supply signal reaches the zero-crossing point, calculate the sum of the first duration and the AC half-wave duration to be experienced, and determine it as the sum of the first duration;
  • Step 304 Determine whether the sum of the first duration is greater than the first maximum duration
  • Step 306 If it is determined that the sum of the first duration is greater than the first maximum duration, control to stop outputting the action signal.
  • the AC power supply signal is collected to determine whether it has reached the zero-crossing point of the half-wave of the AC power supply signal (a positive or negative half-cycle of the AC signal is defined as a half-wave).
  • a positive or negative half-cycle of the AC signal is defined as a half-wave.
  • Fig. 4 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure.
  • the operation control method according to still another embodiment of the present disclosure includes:
  • Step 402 if the collected AC power supply signal reaches the zero-crossing point, count the number of half waves experienced by the AC power supply signal in the output state;
  • Step 404 If the number of half-waves collected is an even number, collect whether the sum of the first duration is greater than the first maximum duration;
  • Step 406 If the sum of the collected first duration is greater than the first maximum duration, control to stop outputting the action signal.
  • the AC power supply signal is collected to determine whether the zero-crossing point of the half-wave of the AC power supply signal is reached.
  • the AC power supply signal reaches the zero-crossing point of the half-wave, it is judged whether the current half-wave is the even-numbered half-wave within the duration of the PWM output current on state.
  • the current half-wave of the AC power supply signal is within the duration of the PWM output current on state
  • Fig. 5 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
  • the operation control method includes: collecting whether the rising rate is less than a first rate threshold; if the rising rate is less than the first rate threshold, adjusting the duty cycle of the action signal to Increase in the second half of the cycle of the AC power supply signal to increase the ascent rate to greater than or equal to the first rate threshold. Specifically include the following steps:
  • Step 502 collect whether the rising rate is less than the first rate threshold, if the collection result is "yes”, go to step 504, if the collection result is "no”, go to step 506;
  • Step 504 If the rising rate is less than the first rate threshold, adjust the duty cycle of the action signal to increase in the next half-wave period of the AC power supply signal so that the rising rate is increased to be greater than or equal to the first rate threshold, and continue Go to step 506;
  • Step 506 if the ascent rate is greater than or equal to the first rate threshold, whether the collection ascent rate is greater than the second rate threshold, if the collection result is "Yes”, go to step 508, if the collection result is "No", go to step 516 ;
  • Step 508 If the rising rate is greater than the second rate threshold, adjust the duty cycle of the action signal to decrease in the next half-wave period of the AC power supply signal;
  • Step 510 collect whether the adjusted duty cycle is less than the lower threshold of the duty cycle, if the collection result is "yes”, go to step 512, if the collection result is "no”, go to step 514;
  • Step 512 If the duty cycle is less than the lower threshold of the duty cycle, determine the lower threshold of the duty cycle as the actual duty cycle of the action signal, where the second rate threshold is greater than the first rate threshold;
  • Step 514 Collect the adjusted operating power consumption of the load to update the first maximum duration according to the adjusted operating power consumption.
  • Step 516 Maintain the current duty cycle.
  • the second rate threshold is greater than the first rate threshold.
  • the first rate threshold indicates the lower limit rising rate that can meet the power supply capability to the load and the power supply capability to the bus capacitor when the PWM signal is in the output state, that is, when the rate is greater than or equal to the first rate threshold, the intermittent oscillation mode can be guaranteed Normally realized.
  • the collected rate of rise is less than the first rate threshold, it indicates that the current rate of change of the bus voltage cannot meet the normal power supply requirements for the load, energy storage inductance, and bus capacitance.
  • the rate of rise is increased. To meet the power demand.
  • the method further includes: collecting the adjusted operating power consumption of the load after controlling to increase the duty cycle, so as to update the first maximum duration according to the adjusted operating power consumption.
  • the operating power consumption is re-collected, and the first maximum duration is updated according to the operating power consumption, so as to determine whether to re-determine the intermittent oscillation mode according to the updated first maximum duration. Zero-crossing switching point.
  • the second rate threshold is used to characterize whether excessive energy consumption occurs, that is, if the current rate of rise is greater than the second rate threshold, it indicates that the load is small and the ratio of conduction loss to the total power has exceeded the specified ratio , That is, a large conduction loss occurs. At this time, the duty cycle is reduced to achieve the effect of reducing conduction loss.
  • the duty cycle lower threshold is combined with the duty cycle lower threshold, the first rate threshold and the second rate threshold to ensure that the load At the same time of normal power supply, the purpose of reducing the power consumption of the switch tube is achieved.
  • the operating power consumption is recollected, and the first maximum duration is updated according to the operating power consumption, so as to determine whether to re-determine the intermittent oscillation mode according to the updated first maximum duration.
  • the zero-crossing switching point after reducing the duty cycle, the operating power consumption is recollected, and the first maximum duration is updated according to the operating power consumption, so as to determine whether to re-determine the intermittent oscillation mode according to the updated first maximum duration.
  • the operating power consumption of the load is collected, and the rate v at which the bus voltage rises when the PWM of the PFC module is in the output state is calculated.
  • the duty cycle D of the PWM output increases by ⁇ D1, and Re-collect the operating power consumption of the load, and calculate the rate v at which the bus voltage rises when the PWM of the PFC is in the output state, until v is greater than or equal to the first rate threshold v1, when v is greater than the second rate threshold v2, the duty cycle of the PWM output D reduces ⁇ D2, and recollects the operating power consumption of the load, and calculates the rate v of the bus voltage rise when the PWM of the PFC is in the output state, until v is less than or equal to the second rate threshold v2.
  • the first rate threshold v1 and the second rate threshold v2 are respectively the minimum and maximum values of a reasonable range of a rate at which the bus voltage rises when the PWM of the PFC is in the output state.
  • the duty cycle D of the PWM output is less than or equal to the lower duty cycle threshold D min , the duty cycle D of the PWM output takes the duty lower threshold D min .
  • Fig. 6 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
  • the operation control method according to another embodiment of the present disclosure includes:
  • Step 602 If the collected AC power supply signal reaches the zero-crossing point, calculate the sum of the second duration and the AC half-wave duration to be experienced, and determine it as the sum of the second duration;
  • Step 604 Determine whether the sum of the second duration is greater than the second maximum duration
  • Step 606 If it is determined that the sum of the second duration is greater than the second maximum duration, it is determined that the second maximum duration satisfies the second preset switching condition, and the output action signal is controlled to be turned on.
  • the AC power supply signal is collected to determine whether it reaches the zero-crossing point of the half-wave of the AC power supply signal.
  • the AC power supply signal reaches the zero-crossing point of the half-wave, it is predicted whether the zero-crossing time of the next half-wave of the AC power supply signal is greater than PWM The maximum duration of the output stop state.
  • the PWM output is turned on, so as to realize the start output of the PWM signal at the zero-crossing point.
  • the method further includes: determining, according to the operating power consumption of the load, the rate of decrease of the bus voltage in the drive control circuit in a stopped output state; and determining the second maximum duration according to the rate of decrease.
  • the operating power consumption of the load is collected, and the rate at which the bus voltage rises when the PWM of the PFC is in the output state and the rate at which the bus voltage decreases when the PWM of the PFC is in the stop output state is determined according to the operating power consumption of the load.
  • Determine the first maximum duration of the PFC PWM output state and the second maximum duration of the off state collect the AC power supply signal, and determine whether to switch the PWM output state of the PFC at the zero-crossing point of the AC power supply signal, by setting the first maximum
  • the duration is long to ensure that the PFC module is in a shutdown state, that is, between the power supply signal and the load, and the normal execution of the power supply to the load through the bus capacitor, thereby realizing the normal operation of the intermittent oscillation mode.
  • the load is a compressor
  • the operating power consumption of the load is the three-phase current of the compressor
  • a bus capacitor is provided in the drive control circuit
  • the voltage across the bus capacitor is determined as the bus voltage
  • the compressor line current is collected by setting a current sensor to determine the operating power consumption of the load based on the collected current value, thereby determining the rate of change of the bus voltage based on the operating power consumption.
  • the operation control method is applicable to a drive control circuit.
  • the drive control circuit includes a power factor correction module.
  • the power factor correction module includes a switch tube to output pulse width modulation to the switch tube.
  • Signal control The power supply signal supplies power to the load.
  • the operation control methods include:
  • Step 702 Determine the rate of change of the bus voltage in the drive control circuit according to the output power of the power supply signal and the operating power consumption of the load, so as to determine the switching time point of the action signal state according to the rate of change, where the action signal state includes output state and stop In the output state, the bus voltage is in an upward trend in the output state. In the stop output state, the switch tube stops switching, and the bus voltage is in a downward trend.
  • determining the rate of change of the bus voltage in the drive control circuit according to the output power of the power supply signal and the operating power consumption of the load to determine the switching time point of the action signal state according to the rate of change specifically includes: The operating power consumption is detected according to the preset detection period; the change rate of the bus voltage in the current detection period is determined according to the operating power consumption; the switching time point of the action signal state is determined according to the change rate and the preset voltage limit threshold.
  • the operating power consumption of the load is collected to determine the power consumption of the load and the power supply signal on the input side. Calculate the rate of change of the bus voltage based on the output power of the bus, and determine the control strategy for the action signal based on the rate of change of the bus voltage. When the change trend of the bus voltage is detected to meet the state switching conditions of the action signal, determine the switching time point, and The state switching operation is performed.
  • the bus voltage In the state of outputting an action signal (specifically, a pulse width modulation signal, that is, a PWM signal) to the switch tube, the bus voltage is in a rising trend, and when the output of the action signal to the switch tube is stopped, the bus voltage is at The downward trend, which in turn enables the adaptation between the control side of the action signal and the control auxiliary power supply, so that the output state of the action signal and/or the duration of the stop output state can be adjusted when the power is supplied to the load with different power consumption.
  • the adjustment can reduce the loss of the switching device when controlling the power supply to the load with low power consumption, improve the operating efficiency of the drive control circuit, and further improve the energy efficiency of electrical equipment such as air conditioners using the drive control circuit.
  • the state switching time point of the pulse width modulation signal is usually completed in the current detection period, and when the voltage variation satisfies the preset condition, the switching operation is performed to obtain a regular and clear output The state switching time point, so as to realize the burst (intermittent oscillation) mode control based on the detection period and the size of the load power consumption.
  • the burst mode By entering the burst mode, the conduction power consumption of the PFC switch module in the drive control circuit is reduced to improve the use of this drive control.
  • the energy efficiency of electrical equipment such as circuit air conditioners.
  • the bus voltage can be regarded as the power supply voltage to the load.
  • the power supply signal can be the AC power supply signal of the mains or the DC power supply signal rectified by the rectifier.
  • the preset detection period is used to collect based on the detection period.
  • the operating power consumption of the load and to calculate the rate of change of the bus voltage of the bus capacitance, so that after the current detection cycle is completed, through the estimation of the voltage change of the next detection cycle, determine whether to switch the output state of the PWM signal, And after determining the switching output state, determine the corresponding switching time point, that is, if switching, the switching time point of the output state after the current detection cycle is completed, to complete the switching operation, through the PWM signal at the corresponding switching time point
  • the switching of the output state realizes the control execution of the intermittent oscillation mode.
  • the burst mode can be called intermittent oscillation mode, controllable pulse mode or skip cycle control mode.
  • the PWM output pulse is periodically effective ( That is, the PWM is in the output state) or invalid (that is, the PWM is in the stop output state), so as to improve the operating efficiency of the load by reducing the number of switching and increasing the duty cycle at a constant frequency.
  • the collected operating power consumption is also different, but regardless of any type of load, when the drive control circuit in this application is used as the drive control circuit, because All energy is converted into other driving energy (such as mechanical energy). Therefore, as a simpler collection method, the load current is used as the operating power consumption to calculate the rate of change of the bus voltage in the current detection cycle, which can get more real-time feedback of.
  • the rate of change includes a rate of increase and a rate of decrease.
  • the rate of change of the bus voltage in the current detection period is determined according to the operating power consumption, which specifically includes: if the action signal is in the output state, according to the power supply signal Input power and operating power consumption determine the rate of rise of the bus voltage.
  • the active PFC circuit is provided with an energy storage inductor and a bus capacitor.
  • the bus voltage is the voltage across the bus capacitor.
  • the PWM signal When the PWM signal is in the output state, it can be further divided into two working modes: one mode It is to supply power to the energy storage inductor, bus capacitor and load through the power supply signal, that is, the energy storage inductor is in the discharge mode.
  • the other mode is to charge the energy storage inductor through the power supply signal and power the load through the bus capacitor, that is, the inductor charging mode.
  • the switching of the two working modes is realized by the switching action of the switch tube in the PFC switch module.
  • the PWM signal When the PWM signal is in the output state, the overall bus voltage is in an upward trend.
  • the power supply signal and The load When the PWM signal is in the stop output state, the power supply signal and The load is equivalent to being in a cut-off state, and the load is supplied with power through the bus capacitance. Because the bus capacitance is discharged, the bus voltage is in a downward trend.
  • the drive control circuit includes a power factor correction module.
  • the power factor correction module includes a bridge rectifier.
  • the first output end of the bridge rectifier is connected in series with an energy storage inductor, a current limiting diode, and Bus capacitor, the cathode of the current limiting diode is connected to one end of the bus capacitor, the common connection point between the energy storage inductor and the current limiting diode is connected to the first end of the switch tube, and the second end of the switch tube and the other end of the bus capacitor are both Connected to the second output terminal of the bridge rectifier.
  • the current working state of the PWM signal is further combined to determine whether to perform the state switching operation. Since the bus voltage is rising in the overall trend when the PWM signal output is in the on state, the rise of the bus voltage is calculated according to the operating power consumption rate.
  • determining the switching time point of the action signal state according to the rate of change and the preset voltage limit threshold includes: starting from the moment when the output of the action signal is turned on, determining each detection period according to the rising rate After at least one detection period, determine the cumulative increase of the bus voltage in the current output state according to the voltage increase; if the cumulative increase of the voltage is greater than or equal to the preset voltage limit threshold, the control stops the output action Signal; if the accumulated voltage rise is less than the preset voltage limit threshold, the action signal will continue to be output.
  • the previous voltage rise is the cumulative voltage rise before the current detection period when the pulse width modulation signal continues to be in the output state. If the current detection period is switched to the pulse width modulation signal In the first detection cycle after the output state, the previous voltage rise is the initialized voltage rise, and the initialized voltage rise can usually be set to 0.
  • determining the switching time point of the action signal state according to the rate of change and the preset voltage limit threshold value includes: if the accumulated voltage rise is less than the preset voltage limit threshold value, then according to the first The predicted gain coefficient predicts the estimated voltage rise in the next detection period; if the sum of the cumulative voltage rise and the estimated voltage rise is greater than or equal to the preset voltage limit threshold, the control stops outputting the action signal.
  • the first prediction gain coefficient is greater than or equal to 1, and less than or equal to 2.
  • it further includes: if the sum of the accumulated voltage rise and the estimated voltage rise is less than the preset voltage limit threshold, continuing to collect input power and operating power consumption in the next detection period, and Update the real-time bus voltage value according to the input power and operating power consumption.
  • the increase in the bus voltage in the next detection cycle is predicted by the increase rate, that is, the estimated voltage increase, to determine whether to change the working state of the PWM signal based on the estimated voltage increase and the current voltage increase Switching to stop output, specifically by detecting whether the cumulative increase reaches the preset voltage limit threshold, to determine whether the switching condition of the PWM output signal is met, that is, based on the estimated voltage increase to determine if the PWM signal output is stopped, and the power supply is purely through the bus capacitor Whether it can meet the operating requirements of the current load so that when the operating requirements are met, the output of the PWM signal is controlled to stop, that is, the control signal is not input to the switch tube to achieve the purpose of reducing the number of switching times.
  • the increase rate that is, the estimated voltage increase
  • the increase in voltage ⁇ U 1 U 10 +V 1 *T, where T is the load detection period, when the increase in bus voltage ⁇ U 1 is greater than or equal to the upper limit of the change in bus voltage ⁇ U max (that is, the preset When the voltage limit threshold), the PWM output is turned off.
  • determining the rate of change of the bus voltage in the current detection period according to the operating power consumption specifically including: if the action signal is in the stop output state, determining that the bus voltage is in the current state according to the operating power consumption The rate of decrease in the detection period.
  • the bus voltage when the PWM signal output is in a stopped output state, the bus voltage is in a decreasing state because the bus capacitance is discharged to supply power to the load. Therefore, the decrease rate of the bus voltage needs to be calculated according to the operating power consumption.
  • determining the switching time point of the action signal state according to the rate of change and the preset pressure limit threshold specifically including: starting from the moment when the output of the action signal is turned off, according to the drop rate and the corresponding detection The cycle determines the voltage drop of each detection cycle, so that after at least one detection cycle, the voltage drop of each detection cycle determines the cumulative voltage drop of the bus voltage in the current stop output state; if the cumulative voltage drop is greater than or When it is equal to the preset voltage limit threshold, it controls to turn on the output action signal.
  • the previous voltage drop is the cumulative voltage drop before the current detection cycle when the pulse width modulation signal continues to be in the stop output state. If the current detection cycle is switched to pulse width modulation In the first detection cycle after the signal stops outputting, the previous voltage drop is the initialized voltage drop, which can usually be set to 0.
  • determining the switching time point of the action signal state according to the rate of change and the preset voltage limit threshold specifically further includes: if the accumulated voltage drop is less than the preset voltage limit threshold, then according to the second The predictive gain coefficient predicts the estimated voltage drop in the next detection period; if the sum of the cumulative voltage drop and the estimated voltage drop is greater than or equal to the preset voltage limit threshold, the output action signal is controlled to turn on.
  • the second prediction gain coefficient is greater than or equal to 1, and less than or equal to 2.
  • it further includes: if the sum of the cumulative voltage drop and the estimated voltage drop is less than the preset voltage limit threshold, continue to collect the operating power consumption in the next detection cycle, and then collect the operating power according to the operating power. Consumption updates the value of the real-time bus voltage.
  • the current voltage drop is calculated based on the currently collected operating power consumption, and the voltage drop in the next cycle is estimated based on the current voltage drop.
  • Normal operation at this time, switch the working state of the PWM to the output state, and re-power the load through the power supply signal to reduce the switching times of the PFC switch module while the PWM is in the stop output state to ensure the normal operation of the load.
  • the updated result is determined in turn according to the detection result of the next detection cycle ⁇ U 1 (that is, the actual voltage accumulation), ⁇ U p2 (estimated cumulative voltage rise) and ⁇ U max , determine whether to switch the output state.
  • the load is a compressor
  • the load is a compressor
  • collecting the operating power consumption of the load according to a preset detection period includes: collecting the line voltage and line current of the compressor according to the detection period ; Determine the operating power consumption in each detection cycle according to the line voltage and line current.
  • the detection of the compressor line current is performed by setting a current sensor to determine the operating power consumption of the load based on the detected current value, thereby determining the rate of change of the bus voltage based on the operating power consumption.
  • the power supply signal is an AC power supply signal
  • the detection period is an integer multiple of the half-wave period of the AC power supply signal to perform the switching operation at the zero-crossing point of the AC power supply signal.
  • the detection period is set corresponding to the signal period of the AC power supply signal, for example, the half period length of the AC power supply signal is determined as the period length of a detection period, so that after a detection period is completed, according to the voltage
  • the prediction result of the variation determines that the switching operation of the PWM output needs to be performed, so that when the switching operation is required, the switching operation is performed at the zero-crossing point of the AC power supply signal to realize the optimized switching mode of the burst mode.
  • the switch tube includes an IGBT-type power tube and a MOSFET
  • the MOSFET includes a SiC-MOSFET and a GaN-MOSFET.
  • Fig. 8 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
  • the operation control method according to another embodiment of the present disclosure includes:
  • Step 802 Collect operating power consumption of the load according to a preset operating detection period.
  • determining the rate of change of the bus voltage in the drive control circuit in the current detection period according to the operating power consumption specifically includes:
  • step 804 if the pulse width modulation signal is in the output state, the rise rate of the bus voltage is determined according to the operating power consumption.
  • the active PFC circuit is provided with an energy storage inductor and a bus capacitor.
  • the bus voltage is the voltage across the bus capacitor.
  • the PWM signal When the PWM signal is in the output state, it can be further divided into two working modes: one mode It is to supply power to the energy storage inductor, bus capacitor and load through the power supply signal, that is, the energy storage inductor is in the discharge mode.
  • the other mode is to charge the energy storage inductor through the power supply signal and power the load through the bus capacitor, that is, the inductor charging mode.
  • the switching of the two working modes is realized by the switching action of the switch tube in the PFC switch module.
  • the PWM signal When the PWM signal is in the output state, the overall bus voltage is in an upward trend.
  • the power supply signal and The load When the PWM signal is in the stop output state, the power supply signal and The load is equivalent to being in a cut-off state, and the load is supplied with power through the bus capacitance. Because the bus capacitance is discharged, the bus voltage is in a downward trend.
  • the drive control circuit includes a power factor correction module.
  • the power factor correction module includes a bridge rectifier.
  • the first output end of the bridge rectifier is connected in series with an energy storage inductor, a current limiting diode, and Bus capacitor, the cathode of the current limiting diode is connected to one end of the bus capacitor, the common connection point between the energy storage inductor and the current limiting diode is connected to the first end of the switch tube, and the second end of the switch tube and the other end of the bus capacitor are both Connected to the second output terminal of the bridge rectifier.
  • the current working state of the PWM signal is further combined to determine whether to perform the state switching operation. Since the bus voltage is rising in the overall trend when the PWM signal output is in the on state, the rise of the bus voltage is calculated according to the operating power consumption rate.
  • the operating power consumption determines the state switching time point of the pulse width modulation signal according to the change rate and the duration of the detection period, which specifically includes:
  • Step 806 Calculate the current voltage rise in the current detection period according to the rise rate
  • Step 808 Determine the actual cumulative voltage increase according to the current voltage increase and the previous voltage increase
  • Step 810 Determine whether the actual cumulative voltage rise is greater than or equal to the preset voltage limit threshold. If the determination result is "Yes”, then go to step 818, and if the determination result is "No", then go to step 812.
  • the previous voltage rise is the historical accumulated voltage rise when the pulse width modulation signal is in the output state.
  • the operating power consumption determines the state switching time point of the pulse width modulation signal according to the rate of change and the duration of the detection period, which specifically further includes:
  • Step 812 If it is detected that the actual cumulative voltage increase is less than the preset voltage limit threshold, predict the estimated voltage increase in the next detection period according to the first predicted gain coefficient, where the first predicted gain coefficient is greater than or equal to 1, And less than or equal to 2;
  • Step 814 Calculate the sum of the current voltage increase and the estimated voltage increase, and determine it as the estimated cumulative voltage increase
  • Step 816 Determine whether the estimated cumulative voltage rise is greater than or equal to the preset voltage limit threshold. If the determination result is "Yes”, go to step 818, and if the determination result is "No", then return to step 802, that is, if the estimated If the accumulated voltage rise is less than the preset voltage limit threshold, it will return to collect the operating power consumption according to the detection cycle, and update the actual accumulated voltage rise or the estimated accumulated voltage rise according to the operating power consumption; if the actual accumulated voltage rise or estimated The cumulative voltage rise is greater than or equal to the preset voltage limit threshold, and the control stops outputting the pulse width modulation signal at the end of the current detection period;
  • Step 818 control to stop outputting the pulse width modulation signal when the current detection period ends.
  • the increase in the bus voltage in the next detection cycle is predicted by the increase rate, that is, the estimated voltage increase, to determine whether to change the working state of the PWM signal based on the estimated voltage increase and the current voltage increase Switching to stop output, specifically by detecting whether the cumulative increase reaches the preset voltage limit threshold, to determine whether the switching condition of the PWM output signal is met, that is, based on the estimated voltage increase to determine if the PWM signal output is stopped, and the power supply is purely through the bus capacitor Whether it can meet the operating requirements of the current load so that when the operating requirements are met, the output of the PWM signal is controlled to stop, that is, the control signal is not input to the switch tube to achieve the purpose of reducing the number of switching times.
  • the increase rate that is, the estimated voltage increase
  • the increase in voltage ⁇ U 1 U 10 +V 1 *T, where T is the load detection period, when the increase in bus voltage ⁇ U 1 is greater than or equal to the upper limit of the change in bus voltage ⁇ U max (that is, the preset When the voltage limit threshold), the PWM output is turned off.
  • Fig. 9 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure.
  • the operation control method according to still another embodiment of the present disclosure includes:
  • Step 902 Collect operating power consumption of the load according to a preset detection period.
  • determining the rate of change of the bus voltage in the drive control circuit in the current detection period according to the operating power consumption specifically includes:
  • Step 904 If the pulse width modulation signal is in the output stop state, determine the rate of decrease of the bus voltage according to the operating power consumption.
  • the bus voltage when the PWM signal output is in a stopped output state, the bus voltage is in a decreasing state because the bus capacitance is discharged to supply power to the load. Therefore, the decrease rate of the bus voltage needs to be calculated according to the operating power consumption.
  • the operating power consumption determines the state switching time point of the pulse width modulation signal according to the change rate and the duration of the detection period, which specifically includes:
  • Step 906 Calculate the current voltage drop in the current detection period according to the drop rate
  • Step 908 Determine the actual cumulative voltage drop according to the current voltage drop and the previous voltage drop
  • Step 910 Determine whether the actual accumulated voltage drop is greater than or equal to the preset voltage limit threshold. If the determination result is "Yes”, then go to step 918, and if the determination result is "No", then go to step 912.
  • the previous voltage drop is the historical accumulated voltage drop when the pulse width modulation signal is in the output stop state.
  • the operating power consumption determines the state switching time point of the pulse width modulation signal according to the rate of change and the duration of the detection period, which specifically further includes:
  • Step 912 If it is detected that the actual accumulated voltage drop is less than the preset voltage limit threshold, predict the estimated voltage drop in the next detection period according to the second predicted gain coefficient, where the second predicted gain coefficient is greater than or equal to 1, And less than or equal to 2;
  • Step 914 Calculate the sum of the current voltage drop and the estimated voltage drop, and determine it as the estimated cumulative voltage drop
  • Step 916 Determine whether the estimated cumulative voltage drop is greater than or equal to the preset voltage limit threshold. If the result of the determination is "Yes”, go to step 918, and if the result of the determination is "No", then return to step 902, that is, if the estimated If the cumulative voltage drop is less than the preset voltage limit threshold, it will return to collect the operating power consumption according to the detection cycle, and update the actual cumulative voltage drop or the estimated cumulative voltage drop according to the operating power consumption; if the actual cumulative voltage drop or estimated The cumulative voltage drop is greater than or equal to the preset voltage limit threshold, and the pulse width modulation signal is controlled to start output at the end of the current detection period.
  • Step 918 control to start outputting a pulse width modulation signal when the current detection period ends.
  • the current voltage drop is calculated based on the currently collected operating power consumption, and the voltage drop in the next cycle is estimated based on the current voltage drop.
  • Normal operation at this time, switch the working state of the PWM to the output state, and re-power the load through the power supply signal to reduce the switching times of the PFC switch module while the PWM is in the stop output state to ensure the normal operation of the load.
  • the output of the PWM signal is controlled to stop when the operation demand is met, that is, no control signal is input to the switch tube.
  • the updated result is determined in turn according to the detection result of the next detection cycle ⁇ U 1 (that is, the actual voltage accumulation), ⁇ U p2 (estimated cumulative voltage rise) and ⁇ U max , determine whether to switch the output state.
  • the load is a compressor
  • the operating power consumption of the load is the three-wire current of the compressor
  • a bus capacitor is provided in the drive control circuit
  • the bus voltage in the drive control circuit is determined according to the operating power consumption.
  • the rate of change in the current detection cycle includes: determining the operating power consumption of the compressor according to the three-wire current; determining the rate of change according to the operating power consumption, where, if the pulse width modulation signal is in the output state, the power supply signal or bus capacitance When power is supplied, the overall bus voltage is rising, and the rate of change is the rising rate. If the pulse width modulation signal is in the stop output state, and the load is supplied through the bus capacitor, the bus voltage is falling, and the rate of change is the falling rate.
  • the detection of the compressor line current is performed by setting a current sensor to determine the operating power consumption of the load based on the detected current value, thereby determining the rate of change of the bus voltage based on the operating power consumption.
  • the power supply signal is an AC power supply signal
  • the detection period is set corresponding to the signal period of the power supply signal to perform the switching operation of the output state of the pulse width modulation signal at the zero-crossing point of the AC power supply signal.
  • the detection period is set corresponding to the signal period of the AC power supply signal, for example, the half period length of the AC power supply signal is determined as the period length of a detection period, so that after a detection period is completed, according to the voltage
  • the prediction result of the variation determines that the switching operation of the PWM output needs to be performed, so that when the switching operation is required, the switching operation is performed at the zero-crossing point of the AC power supply signal to realize the optimized switching mode of the burst mode.
  • the foregoing embodiment describes the technical solution of how to determine the switching point of the action signal state in the intermittent oscillation control mode.
  • the following describes how to perform switching control in the intermittent oscillation control mode and the uncontrolled rectification mode in conjunction with Embodiment 10 to Embodiment 12.
  • the operation control method is applicable to a drive control circuit.
  • the drive control circuit includes a power factor correction module, and the power factor correction module includes a switch tube to output high-frequency actions to the switch tube.
  • Signal control The power supply signal supplies power to the load.
  • the operation control methods include:
  • Step 1002 obtain the operating parameters of the load
  • Step 1004 It is detected that the operating parameter is less than the first parameter threshold, and the switch tube is switched on and off according to the first control mode;
  • Step 1006 It is detected that the operating parameter is greater than or equal to the first parameter threshold, and the switching tube is controlled to open and close according to the second control mode.
  • the first control mode is the uncontrolled rectification mode. In the uncontrolled rectification mode, multiple switches are not Tube input action signal, the second control mode is intermittent oscillation control mode.
  • the first parameter threshold is used as the load size division standard. Specifically, when the operation is detected When the parameter is less than the threshold value of the first parameter, it indicates that the uncontrolled rectification mode can ensure the normal power supply of the AC power signal to the load. When the operating parameter is detected to be greater than or equal to the threshold value of the first parameter, it indicates that the intermittent oscillation control mode is required to be used.
  • the switch tube in the power factor correction module outputs a high-frequency action signal to achieve efficient control of the load power supply.
  • the first control mode since there is no need to output a high-frequency control signal to the switch tube, no switching loss occurs.
  • the second control mode since only the high-frequency action signal is output to the switch tube intermittently, the conduction loss can also be reduced compared to the continuous output control mode.
  • the high-frequency action signal is specifically a pulse width modulation signal (ie, Pulse Width Modulation Control, PWM signal).
  • the multi-pulse control mode means that no control signal is output to the switch tube, but the rectified output is realized by the freewheeling diode in anti-parallel with the switch tube, which is suitable for small load applications.
  • the intermittent oscillation control mode is to determine the output duration and stop output duration of the high-frequency operating signal of the switching tube according to the DC bus voltage.
  • the output duration and the stop output duration will maintain multiple half-wave durations of multiple AC power signals
  • the switching operation of the output state is performed at the zero-crossing point of the AC power supply signal, so as to achieve reduced switching loss and improve the efficiency of power factor correction.
  • the entire half cycle in the alternate switching state, and in the stop output state, the entire half cycle stops output.
  • the switch tube can preferably use IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) type power tube, or MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor, metal oxide semiconductor power field effect transistor), And SiC-MOSFET and GaN-MOSFET devices.
  • IGBT Insulated Gate Bipolar Transistor, insulated gate bipolar transistor
  • MOSFET Metal-Oxide-Semiconductor Field-Effect Transistor, metal oxide semiconductor power field effect transistor
  • multiple switch tubes are constructed to form a bridge module, and the switch tubes of each bridge arm of the bridge module are sequentially denoted as the first switch tube, the second switch tube, and the third switch tube.
  • the fourth switch tube where the common terminal between the first switch tube and the second switch tube is connected to the first input line of the AC power supply signal, and the common terminal between the third switch tube and the fourth switch tube is connected to the AC
  • the second input line of the power supply signal, and the common end between the first switch tube and the third switch tube is connected to the high-voltage line of the bus signal, and the common end between the second switch tube and the fourth switch tube is connected to the bus signal
  • the bus capacitor is connected between the high voltage line and the low voltage line, and the voltage across the bus capacitor is determined as the bus voltage of the load.
  • each switch tube is also connected in reverse parallel with a freewheeling diode. In the first control mode Next, by controlling the freewheeling diode to conduct, the rectification operation of the AC power supply signal is performed.
  • the bridgeless totem pole type power factor correction module since the bridgeless totem pole type power factor correction module has multiple switch tubes, its control logic is relative to the boost type power factor correction module (BOOST-PFC) It is more complicated, and therefore it is more necessary to improve the efficiency of power factor correction and reduce switching power consumption through the first control mode and the second control mode that are different from the continuous high-frequency output control method in the prior art.
  • BOOST-PFC boost type power factor correction module
  • detecting that the operating parameter is greater than or equal to the first parameter threshold, and controlling the opening and closing of multiple switch tubes according to the second control mode includes: obtaining the bus voltage of the load; The relationship between the preset lower limit voltage threshold and the preset upper limit voltage threshold is determined to determine the intermittent oscillation control strategy of the second control mode to control whether to output high-frequency actions to the first switching tube and the second switching tube according to the intermittent oscillation control strategy Signal to enable the bus voltage to change between the preset lower limit voltage threshold and the preset upper limit voltage threshold, where the preset upper limit voltage threshold is greater than the preset lower limit voltage threshold.
  • the normal variation range of the bus voltage is defined, as long as the bus voltage is within the normal variation range, that is, It can ensure the normal operation of the load.
  • the corresponding burst (intermittent oscillation) mode control strategy can be set for the change of the bus voltage, that is, the intermittent oscillation control strategy, so as to be controlled by the intermittent oscillation control strategy.
  • the high-frequency action signal is in an intermittent output state, that is, the high-frequency action signal does not need to be continuously in the output state, that is, the switch tube does not need to be continuously in the high-frequency action switch state, which can reduce the power factor correction module in the drive control circuit. Power consumption to improve the energy efficiency of electrical equipment (such as air conditioners) using the drive control circuit.
  • the high-frequency action signal may specifically be a pulse width modulation signal (ie, a PWM signal).
  • Obtaining the bus voltage of the load can be achieved by setting a bus voltage detection module, or it can be determined based on the operating parameters by collecting the operating parameters of the load.
  • the intermittent oscillation control strategy defined in this application is applicable to both boost (boost mode) power factor correction modules and totem pole type power factor correction modules.
  • the bus voltage can be regarded as the power supply voltage to the load
  • the power supply signal can be the AC power supply signal of the mains or the DC power supply signal rectified by the rectifier, passing a limited preset lower limit
  • the voltage threshold and the preset upper limit voltage threshold, and the threshold interval formed by the lower limit voltage threshold and the preset upper limit voltage threshold, ensure the reliability of the drive control circuit to supply power to the load.
  • the interval is formed based on the lower limit voltage threshold and the preset upper limit voltage threshold.
  • the oscillation control strategy reduces the conduction loss of the switch tube and can improve the execution efficiency of power factor correction.
  • the corresponding intermittent oscillation control strategy is determined, which specifically includes: If the high-frequency action signal is in stop output State, and detecting that the bus voltage has dropped to less than or equal to the preset lower voltage threshold, control to output a high-frequency action signal to the switch tube to control the rise of the bus voltage to approach the upper voltage threshold.
  • the drive control circuit is provided with an energy storage inductor and a bus capacitor.
  • the bus voltage is the voltage across the bus capacitor.
  • the control is turned on to output a high-frequency action signal to the switch tube .
  • the power supply signal can supply power to the load, so that the bus voltage can be in an upward trend.
  • the state switching operation of the high-frequency action signal is executed to realize the formulation of the intermittent oscillation control strategy, thereby ensuring the reliability of the power supply to the load.
  • the duration from the stop of outputting the high-frequency action signal to the switching tube to the restarting of the output of the high-frequency action signal that is, the length of time the switching tube stops operating within one bus voltage change period.
  • enabling the bus voltage to vary between the preset lower voltage threshold and the preset upper voltage threshold does not completely guarantee that the bus voltage is not less than the preset lower voltage threshold at all, but only as long as it is detected
  • the state of switching the high-frequency action signal can be started, that is, the high-frequency action signal output to the switch tube is started to realize the boost of the bus voltage, so that the bus voltage can be restored.
  • the preset voltage lower limit threshold rise above the preset voltage lower limit threshold.
  • the corresponding intermittent oscillation control strategy is determined according to the relationship between the bus voltage and the preset lower limit voltage threshold and the preset upper limit voltage threshold, which specifically includes: In the output state, and it is detected that the bus voltage has risen to be greater than or equal to the preset upper limit voltage threshold, the control stops outputting high-frequency action signals to the switch tube until the bus voltage drops to less than or equal to the preset lower limit voltage threshold to complete the bus voltage A cycle of change.
  • the high-frequency action signal ie, the PWM signal
  • the PWM signal when the high-frequency action signal (ie, the PWM signal) is in the output state, it can be further divided into two working modes: one mode is shown in Figure 17, and the energy storage inductor and the bus capacitor The energy storage inductor is in the discharge mode as shown in Figure 18. The other mode is shown in Figure 18. The energy storage inductor is charged through the power supply signal, and the load is supplied through the bus capacitor, which is the inductor charging mode.
  • the switching between the two working modes is It is realized by the high frequency switching action of the switch tube in the power factor correction module.
  • the PWM signal When the PWM signal is in the output state, the overall bus voltage is in an upward trend.
  • the control stops outputting the high-frequency action signal to the switch tube.
  • the power supply signal is disconnected from the load, and the load is supplied through the discharge of the bus capacitor. Therefore, the bus voltage is in a decreasing state.
  • the switching function of high-frequency action signals between output and stop output is realized, so as to realize the formulation of intermittent oscillation control strategies.
  • it is controlled on the basis of satisfying load power supply. Stop outputting high-frequency action signals, reducing the loss of switching devices.
  • enabling the bus voltage to change between the preset lower limit voltage threshold and the preset upper limit voltage threshold does not completely guarantee that the bus voltage does not exceed the preset upper limit voltage threshold at all, but as long as it is detected
  • the state of switching high-frequency action signals can be started, that is, the high-frequency action signal is stopped outputting to the switch tube to realize the step-down of the bus voltage so that the bus voltage can be restored. Falling below the preset upper voltage threshold.
  • a critical value that is as close as possible to the preset voltage upper limit threshold or close to the preset voltage lower limit threshold can be used to control the state switching of the high-frequency action signal to obtain the maximum bus voltage variation range, that is, V dc_max -V dc_min , In this way, the efficiency improvement result of burst mode is maximized, and the most efficient PFC function is realized.
  • FIG. 22 and Figure 23 show the control signals output to the four switch tubes in the BURST control mode.
  • the drive control circuit provided with the totem pole type power factor correction module, by outputting different high-frequency action signals to the first switching tube and the second switching tube, and to The third switch tube and the fourth switch tube alternately output high level and low level, which realizes the output of the high-frequency control action signal in the totem pole type PFC module, so that the switch tube (specifically including the first switch tube and the second switch tube) The second switch tube) when outputting high-frequency control action signals, the bus voltage is boosted, and when the output of high-frequency action signals is stopped, the bus voltage is reduced, and then the intermittent output control strategy is set up with a totem pole PFC module The application of the drive control circuit.
  • the output of the control signals to the four switching tubes is turned off. At this time, the output current is zero.
  • Step 1102 inputting a reverse high-frequency action signal to the first switching tube and the second switching tube respectively to control the first switching tube and the second switching tube to alternate high-frequency switching;
  • Step 1104 if the AC power supply signal is in a positive half cycle, output a low level to the third switch tube and output a high level to the fourth switch tube;
  • Step 1106 If the AC power supply signal is in the negative half cycle, output a high level to the third switch tube and output a low level to the fourth switch tube, so that the third switch tube and the fourth switch tube are switched on and off alternately.
  • the preset upper limit voltage threshold is determined according to the bus capacitance and the withstand voltage parameters of the switch tube.
  • the power supply signal is an AC power supply signal
  • the preset lower voltage threshold is greater than the peak value of the AC power supply signal
  • the preset lower limit voltage threshold is set to be greater than the peak value of the AC power supply signal to ensure that the bus voltage is greater than or equal to the preset lower limit voltage threshold, and less than or equal to When the upper limit voltage threshold is preset, the reliability of the load power supply is guaranteed.
  • the multiple switch tubes are controlled to open and close according to the first control mode, including: if the operating parameter is detected to be less than the preset operating parameter threshold, the AC power supply signal Control the third switch tube to continuously turn off and control the fourth switch tube to continuously turn on within the positive half cycle of the AC power supply signal; and within the positive half cycle of the AC power supply signal, control the first switch tube and the second switch tube to alternately conduct conduction according to a predetermined number of times And disconnect operation.
  • the bus voltage of the load is obtained; within the negative half cycle of the AC power supply signal, the first switching tube and the second switching tube are controlled to be turned on and off alternately according to the predetermined number of times operating.
  • Step 1202 It is detected that the operating parameter is less than a preset operating parameter threshold
  • Step 1204 within the positive half cycle of the AC power supply signal, control the third switch tube to continuously turn off, and control the fourth switch tube to continuously turn on;
  • Step 1206 and the first time period has elapsed since the starting zero crossing of the positive half cycle
  • Step 1208 controlling the first switching tube and the second switching tube to alternately conduct multiple times
  • Step 1210 controlling the first switching tube to be turned on for a second time period and the second switching tube to be turned off for a second time period;
  • Step 1212 Control the first switching tube and the second switching tube to turn off for a third period of time respectively to complete the positive half cycle.
  • Step 1214 within the negative half cycle of the AC power supply signal, control the third switch tube to continuously turn on, and control the fourth switch tube to continuously turn off;
  • Step 1216 and the first time period has elapsed since the starting zero-crossing point of the self-defeating half cycle
  • Step 1218 controlling the first switching tube and the second switching tube to alternately conduct multiple times
  • Step 1220 controlling the second switching tube to turn on for a second time period and the first switching tube to turn off for a second time period
  • Step 1222 Control the first switching tube and the second switching tube to turn off for a third period of time respectively to complete the negative half cycle.
  • Figure 24 shows the control signals output to the four switch tubes in the multi-pulse control mode.
  • U S AC power signal, I S corresponding supply current in this embodiment, for the multi-pulse control mode, during the positive half cycle of the AC power supply signal, the control switch of the four major Including, for the first switching tube Q1 and the second switching tube Q2, controlling the first switching tube Q1 and the second switching tube Q2 to alternately open and close within a specified period of the positive half cycle, and for the third switching tube Q3 and the fourth switching tube
  • the tube Q4 controls one of them to be continuously closed, and the other is continuously turned on, so as to realize the multi-pulse control of the switching tubes in the positive half cycle of the AC power supply signal.
  • the control of the four switching tubes mainly includes, for the first switching tube Q1 and the second switching tube Q2, in the negative half cycle Within a specified period of time, control the first switching tube Q1 and the second switching tube Q2 to switch on and off alternately.
  • the multi-pulse control of the switching tube in the positive half cycle of the power supply signal combined with the above-mentioned multi-pulse control of the positive half cycle, realizes the switching control of the switching tube in the totem-pole power factor correction module in the multi-pulse control mode, Through the adaptation between the multi-pulse control mode and the low-power load, the optimization of the power supply control mode for the low-power load is realized, and the purpose of improving energy efficiency is achieved.
  • the operation control method according to an embodiment of the present disclosure is applicable to a drive control circuit.
  • the drive control circuit includes a power factor correction module, and the power factor correction module includes a switch tube to output pulse width modulation to the switch tube.
  • Signal control The power supply signal supplies power to the load.
  • the operation control methods include:
  • Step 1302 the action signal is in the output state, and the rising rate of the bus voltage in the drive control circuit is determined according to the operating power consumption of the load;
  • Step 1304 Detect whether the relationship between the ascent rate and the rate threshold meets a given condition
  • Step 1306 the relationship does not meet the given condition, control and adjust the given current of the power factor correction module until the relationship meets the given condition, where the given current is the target output current of the power factor correction module, and the rise rate of the bus voltage is proportional to the given condition. There is a positive correlation between constant currents.
  • the operating power consumption of the load is detected to determine the bus based on the operating power consumption and the input power of the power supply signal The rate of voltage rise, and further detect the relationship between the rate of rise and the rate threshold to determine whether the relationship meets the given conditions.
  • the given conditions are not met, it indicates that the current given current does not meet the power supply requirements of the load , And then adjust the given current so that the relationship between the rise rate of the bus voltage and the rate threshold meets the given conditions, so as to achieve the adaptability of the load control power supply, so that by entering the mode of intermittent signal output to the switch tube, it can
  • the power consumption of the switch tube in the drive control circuit is reduced, and the energy efficiency of electrical equipment (such as air conditioners) using the drive control circuit is improved.
  • the rate threshold is used to measure the rationality of the current bus voltage rising rate.
  • the action signal may specifically be a pulse width modulation signal (PWM) signal.
  • PWM pulse width modulation signal
  • the switching tube can preferably use an IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) type power tube, or a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor, metal oxide semiconductor power field effect transistor).
  • IGBT Insulated Gate Bipolar Transistor, insulated gate bipolar transistor
  • MOSFET Metal-Oxide-Semiconductor Field-Effect Transistor, metal oxide semiconductor power field effect transistor.
  • MOSFET specifically includes SiC and GaN devices.
  • the rate threshold includes an upper limit rate threshold
  • detecting whether the relationship between the ascent rate and the rate threshold meets a given condition specifically includes: detecting the relationship between the ascent rate and the upper limit rate threshold; If the rate is greater than the upper limit rate threshold, it is determined that the relationship does not meet the given condition.
  • the rate of rise when it is detected that the rate of rise is greater than the upper limit rate threshold, it indicates that the rate of rise of the current bus voltage is not within a reasonable range because it is too fast, resulting in increased switching loss and reduced operating efficiency, while the rate of rise is too high. Fast but not within a reasonable range indicates that the current given current is unreasonable, so the given current needs to be adjusted to meet the purpose of improving the reliability of load operation.
  • the rate threshold further includes a lower rate threshold, the upper rate threshold is greater than the lower rate threshold, and detecting whether the relationship between the rising rate and the rate threshold satisfies a given condition, and specifically including: detecting the rising rate and The relationship between the lower rate threshold; if the ascent rate is less than the lower rate threshold, it is determined that the relationship does not meet the given condition; if the ascent rate is greater than or equal to the lower rate threshold, and less than or equal to the upper rate threshold, the relationship is determined to meet the given condition .
  • the rate of rise when it is detected that the rate of rise is less than the lower limit rate threshold, it indicates that the rate of rise of the current bus voltage is too slow and not within a reasonable range, resulting in the failure to meet the operating requirements of the drive load, and the rate of rise is too slow. If it is not within a reasonable range, it indicates that the current given current is unreasonable, so the given current needs to be adjusted to meet the purpose of improving the energy efficiency of load operation.
  • control and adjust the given current of the power factor correction module until the relationship meets the given condition including: if the rising rate is less than the lower limit rate threshold, the control is increased Given current; after the control increases the given current, the operating power consumption of the load is retrieved to determine whether the rising rate rises to greater than or equal to the lower limit rate threshold according to the operating power consumption.
  • the given current is increased through control to increase the rate of rise of the bus voltage so that the rate of rise is adjusted to the lower limit rate.
  • the rise rate of the bus voltage can meet the control requirement of the load power supply and achieve the purpose of reducing switching loss.
  • controlling to increase the given current specifically includes: controlling to increase the given current according to the preset first current increase, and triggering the acquisition of the load after each increase of the given current Operating power consumption, until it is determined according to the operating power consumption that the relationship between the rising rate and the rate threshold meets the given condition.
  • the given current when it is detected that the given current is too small, the given current is gradually increased according to the specified first current increase and the corresponding adjustment frequency, and the operating power consumption is re-collected after each increase of the given current, To perform the above-mentioned detection of the relationship between the rising rate and the rate threshold, after the relationship satisfies a given condition, the adjustment operation is ended to ensure the efficient execution of the switching signal of the control switch tube.
  • control and adjust the given current of the power factor correction module until the relationship meets the given condition specifically including: if the rising rate is greater than the upper limit rate threshold, the control is reduced Given current; detect whether the reduced given current is less than the current lower limit threshold; if the reduced given current is greater than or equal to the current lower limit threshold, and the ascent rate drops to less than or equal to the upper limit rate threshold, it will be reduced
  • the given current of determines the actual given current; if the given current is less than the current lower threshold, the current lower threshold is determined as the actual given current.
  • the adjustment operation of the given adjustment is performed, and during the adjustment process, the lower limit threshold of the current is set to prevent the given When the current is less than the current lower limit threshold, the normal power supply control of the load is affected, thereby ensuring the efficient and safe operation of the power factor correction module in the driving control current.
  • the current lower limit threshold is used to indicate the minimum value for normal power supply to the load.
  • controlling to reduce the given current specifically includes: controlling to reduce the given current according to the preset second current drop amplitude, and triggering the collection load every time the given current is reduced.
  • the operating power consumption until the relationship between the rising rate and the rate threshold is determined to meet the given conditions according to the operating power consumption.
  • the given current when it is detected that the given current is too large, the given current is gradually increased and decreased according to the specified second current drop and the corresponding adjustment frequency, and after each reduction of the given current, the operation is collected again.
  • the power consumption is used to perform the above-mentioned detection of the relationship between the rising rate and the rate threshold. After the relationship satisfies the given condition, the adjustment operation is ended to ensure the efficient execution of the switching signal of the control switch tube.
  • it further includes: determining the lower current limit threshold according to the operating power consumption of the load and the power supply signal.
  • FIG. 14 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
  • the operation control method according to another embodiment of the present disclosure includes:
  • Step 1402 Calculate the operating power consumption of the load
  • Step 1404 Calculate the rising rate of the bus voltage in the output state of the action signal
  • Step 1406 the ascent rate is less than the lower limit rate threshold, if "yes”, go to step 1408, if "no", go to step 1410;
  • Step 1408 control to increase the given current, and return to step 1402;
  • Step 1410 the ascent rate is greater than the upper limit rate threshold, if "Yes", go to step 1412;
  • Step 1412 control to reduce the given current
  • Step 1414 detecting whether the reduced given current is less than or equal to the current lower limit threshold, if "yes”, go to step 1416, if "no", return to step 1402;
  • Step 1416 the given current takes the current lower limit threshold.
  • the rate of rise v of the bus voltage in the output state of the PWM (action signal) of the PFC is calculated.
  • v is less than the first threshold v1
  • the given current I of the PFC increases by ⁇ I1
  • the operating parameters of the load are detected again, and the rate of rise of the bus voltage v when the PWM output of the PFC is turned on is calculated until v is greater than or equal to the lower limit rate Threshold v1;
  • the given current I of the PFC decreases by ⁇ I2
  • the operating parameters of the load are detected again, and the rate of rise of the bus voltage v when the PWM output of the PFC is turned on is calculated until v is less than Or equal to the upper rate threshold v2.
  • the lower limit rate threshold v1 and the upper limit rate threshold v2 are respectively the minimum and maximum values of a reasonable range of the rate of rise of the bus voltage when the PWM of the PFC is in the output state.
  • the given current I of the PFC is less than or equal to its lower limit Imin, the given current I of the PFC takes its lower limit Imin.
  • the operation control device may specifically include a processor 1502 and a current sensor 1504.
  • the current sensor 1504 collects the current of the load and uses the current as The operating power consumption is applied to the calculation of the rate of change of the bus voltage.
  • the processor 1502 executes the computer program, it can implement the operating control method as described in at least one of the above. Therefore, the operating control device has the benefits of the above at least one operating control method. The technical effect will not be repeated here.
  • the drive control circuit is used to supply the power supply signal input from the grid system to the load.
  • the drive control circuit is connected to the at least one operation control device mentioned above, and the drive control circuit includes:
  • the factor correction module ie PFC module
  • the drive module is electrically connected to the power factor correction module, and is used to output a pulse width modulation signal to the switch tube so that the power factor correction module performs power Factor correction operation; such as the operation control device of the embodiment of the second aspect of the present application, which is electrically connected to the drive module and the load.
  • the operation control device is used for: the AC power supply signal reaches any zero-crossing point, and the action signal is in the current state The duration of the medium meets the preset switching conditions, and the state switching operation is performed at the zero-crossing point.
  • the state of the action signal includes the output state and the stop output state.
  • the bus voltage is in an upward trend in the output state, and the switch tube stops in the stop output state. Switch action, the bus voltage is in a downward trend.
  • the duration of the current state and the state of the corresponding AC power supply signal are collected respectively.
  • the switching operation of the action signal is performed at the zero crossing point, so that after the action signal is in the output state for a period of time, the AC power supply signal The zero-crossing point is switched to the stop output state and maintained for a period of time to complete one operating cycle of the intermittent oscillation mode.
  • the conduction of the PFC switch module in the drive control circuit can be reduced.
  • the preset switching condition is specifically a time condition
  • the action signal is specifically a pulse width modulation signal (ie, a PWM signal).
  • the drive control circuit further includes: a bus capacitor C, which is arranged at the output end of the power factor correction module.
  • the power factor correction module includes: an energy storage inductor L, which is connected in series between the power supply and the bus capacitor.
  • the power supply is used to generate an AC power supply signal. If the pulse width modulation signal is in the output state, the AC power supply signal is used to store energy The inductor, the bus capacitor C and the load are powered, or the energy storage inductor is charged through an AC power supply signal, and the load is powered through the bus capacitor C. If the pulse width modulation signal is in a stopped output state, the load is powered by the bus capacitor C.
  • the active PFC circuit is provided with an energy storage inductor L and a bus capacitor C, and the bus voltage is the voltage across the bus capacitor C.
  • the PWM signal When the PWM signal is in the output state, it can be further divided into two working modes: one mode is shown in Figure 17, and the energy storage inductor L, the bus capacitor C and the load are powered by the power supply signal, that is, the energy storage inductor L is in discharge
  • the other mode is shown in Figure 18.
  • the energy storage inductor L is charged through the power supply signal, and the load is powered through the bus capacitor C, that is, the inductor charging mode.
  • the switching of the two working modes is through the switch in the PFC switch module.
  • the high-frequency switching action of the tube is realized.
  • the PWM signal When the PWM signal is in the output state, the overall bus voltage is in an upward trend.
  • the drive control circuit is used to supply the power supply signal input by the grid system to the load.
  • the drive control circuit is connected to any one of the above-mentioned operation control devices, and the drive control circuit includes:
  • the power factor correction module namely the PFC module, includes a switch tube (not shown in the figure); the drive module is electrically connected to the power factor correction module, and is used to output a pulse width modulation signal to the switch tube so that the power factor correction module performs power Factor correction operation; such as the operation control device of the above embodiment (ie 150 in Figure 15), which are electrically connected to the drive module and the load, respectively, and the operation control device is used to collect the operating power consumption of the load according to a preset detection period ; Determine the rate of change of the bus voltage in the drive control circuit in the current detection cycle according to the operating power consumption; determine the state switching time point of the pulse width modulation signal according to the rate of change and the length of the detection cycle, and the pulse width modulation signal
  • the state includes
  • the driving control circuit proposed in this disclosure includes the above-mentioned operation control device, a driving module and a power factor correction module.
  • the operation control device may specifically be a processor, and the processor controls the driving module to output pulses to the switch tube in the power factor correction module.
  • Width modulation signal in the process of driving the load by the drive control circuit, collect the operating power consumption of the load based on the detection cycle to detect the power consumption of the load, and determine whether the load is a high-power load or a low-power load based on the power consumption
  • the corresponding bus voltage change rate can be calculated by running power consumption, and the change rate of the bus voltage in the next detection cycle can be predicted by the change rate, so that the power consumption of the load (including high power Load or low-power load) to determine the control strategy of the pulse width modulation signal based on the type of power consumption, that is, when the pulse width modulation signal (ie PWM signal) is in the output mode, determine whether to stop the output, and when the PWM signal is in When the output state is stopped, determine whether to start the signal output to achieve burst (intermittent oscillation) mode control based on the detection period and load power consumption. By entering the burst mode, the power consumption of the PFC switch module in the drive control circuit is reduced.
  • the bus voltage can be regarded as the power supply voltage to the load.
  • the power supply signal can be the AC power supply signal AC of the mains or the DC power supply signal rectified by the rectifier.
  • the preset detection period is used to determine the power supply voltage based on the detection period.
  • the drive control circuit further includes: a bus capacitor C, which is arranged at the output end of the power factor correction module.
  • the power factor correction module includes: the energy storage inductor L, which is connected in series between the power supply and the bus capacitor.
  • the power supply is used to generate the power supply signal. Among them, if the pulse width modulation signal is in the output state, the energy storage inductor, The bus capacitor C and the load supply power, or the energy storage inductor is charged through the power supply signal, and the load is supplied through the bus capacitor C. If the pulse width modulation signal is in the stop output state, the load is supplied through the bus capacitor C.
  • the active PFC circuit is provided with an energy storage inductor L and a bus capacitor C, and the bus voltage is the voltage across the bus capacitor C.
  • the PWM signal When the PWM signal is in the output state, it can be further divided into two working modes: one mode is shown in Figure 17, and the energy storage inductor L, the bus capacitor C and the load are powered by the power supply signal, that is, the energy storage inductor L is in discharge
  • the other mode is shown in Figure 18.
  • the energy storage inductor L is charged through the power supply signal, and the load is powered through the bus capacitor C, that is, the inductor charging mode.
  • the switching of the two working modes is through the switch in the PFC switch module.
  • the switching action of the tube is realized.
  • the PWM signal When the PWM signal is in the output state, the overall bus voltage is in an upward trend.
  • the PWM signal When the PWM signal is in the stop output state, as shown in Figure 19, the power supply signal and the load are in a cut-off state. , The load is powered through the bus capacitor C. Because the bus capacitor C is discharged, the bus voltage is in a downward trend.
  • the drive control circuit is used to control the AC power supply signal to supply power to the load, and includes: a power factor correction module, including a switch tube; a drive module, and a power factor correction module. Connection, used to output high-frequency action signals to the switch tube, so that the power factor correction module performs power factor correction operations; the operation control device (including the control module and the bus voltage detection module) of any of the above embodiments, respectively, and the drive module And the load is electrically connected, the operation control device is used to: obtain the operation parameter of the load, the operation parameter corresponds to the size of the load; detect that the operation parameter is less than the first parameter threshold, and control the switching tube to open and close according to the first control mode; The operating parameter is greater than or equal to the first parameter threshold, and the switching tube is controlled to open and close according to the second control mode.
  • the first control mode is the uncontrolled rectification mode. In the uncontrolled rectification mode, no action signals are input to multiple switching tubes.
  • the second control mode is
  • the first parameter threshold is used as the load size division standard. Specifically, when the operation is detected When the parameter is less than the threshold value of the first parameter, it indicates that the uncontrolled rectification mode can ensure the normal power supply of the AC power signal to the load. When the operating parameter is detected to be greater than or equal to the threshold value of the first parameter, it indicates that the intermittent oscillation control mode is required to be used.
  • the switch tube in the power factor correction module outputs a high-frequency action signal to achieve efficient control of the load power supply.
  • the first control mode since there is no need to output a high-frequency control signal to the switch tube, no switching loss occurs.
  • the second control mode since only the high-frequency action signal is output to the switch tube intermittently, the conduction loss can also be reduced compared to the continuous output control mode.
  • the power supply signal is an AC power supply signal
  • the power factor correction module is an H-shaped rectifier module
  • the switching tube includes a first switching tube Q1 and a second switching tube Q2 connected in series, And the third switch tube Q3 and the fourth switch tube Q4 connected in series, the common connection point after the third switch tube Q3 and the fourth switch tube Q4 are connected in series with the L line of the AC power supply signal, the first switch tube Q1 and the second switch
  • the common connection point after the series connection of the tubes Q2 is connected to the N line of the AC power supply signal
  • the drain of the first switching tube Q1 is connected in series with the drain of the third switching tube Q3, and the common connection point is determined as the first end of the bus voltage
  • the source of the second switching tube Q2 is connected in series with the source of the fourth switching tube Q4, and the common connection point is determined as the second terminal of the bus voltage
  • a bus capacitor is connected between the first terminal and the second terminal.
  • the drive control circuit provided with the H-shaped rectifier module
  • different high-frequency action signals are output to the first switching tube Q1 and the second switching tube Q2, and to the third switching tube Q3 and the second switching tube Q2.
  • the four-switch tube Q4 alternately outputs high and low levels, realizing the output of the high-frequency control action signal in the totem-pole PFC module, so that the switching tube (specifically including the first switching tube Q1 and the second switching tube Q2) )
  • the bus voltage is boosted, and when the output of high-frequency action signals is stopped, the bus voltage is reduced, and then the intermittent oscillation control strategy is set to drive control of the totem-pole PFC module.
  • the drive control circuit is used to supply the power supply signal input by the grid system to the load.
  • the drive control circuit is connected to any one of the above-mentioned operation control devices, and the drive control circuit includes:
  • the power factor correction module namely the PFC module, includes a switch tube (not shown in the figure);
  • the drive module is electrically connected to the power factor correction module, and is used to output a pulse width modulation signal to the switch tube so that the power factor correction module performs power Factor correction operation;
  • the operation control device ie, the operation control device 150 in FIG. 15
  • the above-mentioned embodiment is electrically connected to the drive module and the load.
  • the operation control device is used for: the action signal is in the output state, according to the load
  • Operating power consumption determines the rate of rise of the bus voltage in the drive control circuit; detects whether the relationship between the rate of rise and the rate threshold meets the given condition; the relationship does not meet the given condition, controls and adjusts the given current of the power factor correction module until The relationship satisfies the given conditions, where the given current is the target output current of the power factor correction module, and the rising rate of the bus voltage is positively correlated with the given current.
  • the driving control circuit proposed in this disclosure includes the above-mentioned operation control device, a driving module and a power factor correction module.
  • the operation control device may specifically be a processor, and the processor controls the driving module to output pulses to the switch tube in the power factor correction module.
  • Width modulation signal in the process of driving the load by the drive control circuit, and in the process of driving the load by the drive control circuit, by detecting the operating power consumption of the load, to determine the bus based on the operating power consumption and the input power of the power supply signal.
  • the rate of voltage rise and further detect the relationship between the rate of rise and the rate threshold to determine whether the relationship meets the given conditions.
  • the given conditions are not met, it indicates that the current given current does not meet the power supply requirements of the load , And then adjust the given current so that the relationship between the rise rate of the bus voltage and the rate threshold meets the given conditions, so as to achieve the adaptability of the load control power supply, so that by entering the mode of intermittent signal output to the switch tube, it can
  • the power consumption of the switch tube in the drive control circuit is reduced, and the energy efficiency of electrical equipment (such as air conditioners) using the drive control circuit is improved.
  • the drive control circuit further includes: a bus capacitor C, which is arranged at the output end of the power factor correction module.
  • the power factor correction module includes: the energy storage inductor L, which is connected in series between the power supply and the bus capacitor.
  • the power supply is used to generate the power supply signal. Among them, if the pulse width modulation signal is in the output state, the energy storage inductor, The bus capacitor C and the load supply power, or the energy storage inductor is charged through the power supply signal, and the load is supplied through the bus capacitor C. If the pulse width modulation signal is in the stop output state, the load is supplied through the bus capacitor C.
  • the active PFC circuit is provided with an energy storage inductor L and a bus capacitor C, and the bus voltage is the voltage across the bus capacitor C.
  • the PWM signal When the PWM signal is in the output state, it can be further divided into two working modes: one mode is shown in Figure 17, and the energy storage inductor L, the bus capacitor C and the load are powered by the power supply signal, that is, the energy storage inductor L is in discharge
  • the other mode is shown in Figure 18.
  • the energy storage inductor L is charged through the power supply signal, and the load is powered through the bus capacitor C, that is, the inductor charging mode.
  • the switching of the two working modes is through the switch in the PFC switch module.
  • the switching action of the tube is realized.
  • the PWM signal When the PWM signal is in the output state, the overall bus voltage is in an upward trend.
  • the PWM signal When the PWM signal is in the stop output state, as shown in Figure 19, the power supply signal and the load are in a cut-off state. , The load is powered through the bus capacitor C. Because the bus capacitor C is discharged, the bus voltage is in a downward trend.
  • a household electrical appliance includes: a load; the drive control circuit as described in any of the above embodiments, the drive control circuit is connected between the grid system and the load, and the drive control circuit is configured To control the grid system to supply power to the load.
  • the home appliance includes the drive control circuit as described in any of the above embodiments. Therefore, the home appliance includes all the beneficial effects of the drive control circuit as described in any of the above embodiments. Repeat.
  • the household electrical appliance includes at least one of an air conditioner, a refrigerator, a fan, a range hood, a vacuum cleaner, and a host computer.
  • a computer-readable storage medium has a computer program stored thereon, and when the computer program is executed, the steps of the operation control method as described in at least one of the above are realized.
  • the computer-readable storage medium stores a computer program, and when the computer program is executed by the processor, it implements the operation control method as in any of the above-mentioned embodiments. Therefore, the computer-readable storage medium includes any of the above-mentioned embodiments. All the beneficial effects of the operation control method in, will not be repeated.
  • the embodiments of the present disclosure can be provided as methods, systems, or computer program products. Therefore, the present disclosure may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present disclosure may adopt the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program codes.
  • a computer-usable storage media including but not limited to disk storage, CD-ROM, optical storage, etc.
  • These computer program instructions can also be stored in a computer-readable memory that can guide a computer or other programmable data processing equipment to work in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture including the instruction device.
  • the device implements the functions specified in one process or multiple processes in the flowchart and/or one block or multiple blocks in the block diagram.
  • These computer program instructions can also be loaded on a computer or other programmable data processing equipment, so that a series of operation steps are executed on the computer or other programmable equipment to produce computer-implemented processing, so as to execute on the computer or other programmable equipment.
  • the instructions provide steps for implementing functions specified in a flow or multiple flows in the flowchart and/or a block or multiple blocks in the block diagram.
  • any reference signs located between parentheses should not be constructed as limitations on the claims.
  • the word “comprising” does not exclude the presence of parts or steps not listed in the claims.
  • the word “a” or “an” preceding a component does not exclude the presence of multiple such components.
  • the present disclosure can be realized by means of hardware including several different components and by means of a suitably programmed computer. In the unit claims enumerating several devices, several of these devices may be embodied by the same hardware item.
  • the use of the words first, second, and third does not indicate any order. These words can be interpreted as names.

Abstract

Provided are an operation control method and apparatus, and a circuit, a household appliance and a computer storage medium. The operation control method comprises: if the situation whereby an alternating-current power supply signal reaches any zero crossing point is collected, and an action signal meets a preset switching condition in a duration of the state of the action signal, switching the state of the action signal at the zero crossing point, wherein the state of the action signal comprises an output state and an output stop state. By means of the technical solution of the present disclosure, the output of an action signal in an intermittent oscillation mode is realized, so as to reduce the conduction power consumption of a PFC switch module in a drive control circuit; by means of executing, at a zero crossing point, a switching operation on an output state, the stability of a switching operation can be improved; and when the output of the action signal is stopped, the energy of an energy storage inductor on an output flow path can be effectively released to prevent there being impact on a switch tube.

Description

运行控制方法、装置、电路、家电设备和计算机存储介质Operation control method, device, circuit, household electrical appliance and computer storage medium
本申请要求于2019年5月31日提交中国专利局、申请号为201910472245.7、公开名称为“运行控制方法、装置、电路、家电设备和计算机存储介质”、于2019年5月31提交中国专利局、申请号为201910472259.9、公开名称为“运行控制方法、装置、电路、家电设备和计算机存储介质”、于2019年5月31提交中国专利局、申请号为201910472229.8、公开名称为“运行控制方法、装置、电路、家电设备和计算机存储介质”于2019年5月31提交中国专利局、申请号为201910473282.X、公开名称为“运行控制方法、装置、电路、家电设备和计算机存储介质”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the Chinese Patent Office on May 31, 2019, the application number is 201910472245.7, the public name is "operation control methods, devices, circuits, household appliances and computer storage media", and it is submitted to the Chinese Patent Office on May 31, 2019 , The application number is 201910472259.9, the public name is "Operation control methods, devices, circuits, household appliances and computer storage media", which was submitted to the Chinese Patent Office on May 31, 2019, the application number is 201910472229.8, and the public name is "Operation control methods, Devices, circuits, household appliances and computer storage media" were submitted to the Chinese Patent Office on May 31, 2019, with the application number 201910473282.X, and the public name "Operation control methods, devices, circuits, household appliances and computer storage media" in China The priority of the patent application, the entire content of which is incorporated in this application by reference.
技术领域Technical field
本公开涉及驱动控制领域,具体而言,涉及一种运行控制方法、一种运行控制装置、一种驱动控制电路、一种家电设备和一种计算机可读存储介质。The present disclosure relates to the field of drive control, and in particular, to an operation control method, an operation control device, a drive control circuit, a household appliance and a computer-readable storage medium.
背景技术Background technique
有源的PFC(Power Factor Correction,功率因数校正)技术由于具有功率因数高、谐波电流小、输出电压稳定等优点,因此得到了广泛的应用,相关技术中,通过采用boost(升压)型PFC电路结构,并利用连续的PWM(脉宽调制信号)输出控制开关单元实现升压动作,以使输入电流与输入电压的相位一致,但在应用过程中还存在以下缺陷:Active PFC (Power Factor Correction, power factor correction) technology has been widely used due to its high power factor, low harmonic current, stable output voltage and other advantages. In the related technology, the boost type is adopted. PFC circuit structure, and use continuous PWM (pulse width modulation signal) output to control the switching unit to achieve boost action, so that the phase of the input current and the input voltage are consistent, but there are still the following defects in the application process:
通过连续的PWM输出实现PFC控制的方案在低负载时的功率因数非常低,随着负载的降低,使导通损耗所占总功率的比例也会越高,最终导致运行效率也比较低。The PFC control scheme through continuous PWM output has a very low power factor at low loads. As the load decreases, the ratio of the conduction loss to the total power will be higher, resulting in a lower operating efficiency.
公开内容Public content
本公开旨在至少解决现有技术或相关技术中存在的技术问题之一。The present disclosure aims to solve at least one of the technical problems existing in the prior art or related technologies.
为此,本公开的一个目的在于提出了一种运行控制方法。For this reason, an object of the present disclosure is to propose an operation control method.
本公开的另一个目的在于提出了一种运行控制装置。Another object of the present disclosure is to provide an operation control device.
本公开的再一个目的在于提出了一种驱动控制电路。Another objective of the present disclosure is to provide a drive control circuit.
本公开的又一个目的在于提出了一种家电设备。Another objective of the present disclosure is to provide a household electrical appliance.
本公开的又一个目的在于提出了一种计算机可读存储介质。Another object of the present disclosure is to provide a computer-readable storage medium.
在本公开的第一方面的技术方案中的运行控制方法,适用于驱动控制电路,驱动控制电路包括功率因数校正模块,功率因数校正模块包括开关管,以通过向开关管输出动作信号控制交流供电信号对负载供电,运行控制方法包括:交流供电信号达到任意过零点,并且动作信号在当前的状态中的持续时长满足预设切换条件,在过零点执行状态切换操作,其中,动作信号的状态包括输出状态与停止输出状态,母线电压在输出状态下处于上升趋势,在停止输出状态,开关管停止开关动作,母线电压处于下降趋势。The operation control method in the technical solution of the first aspect of the present disclosure is applicable to a drive control circuit, the drive control circuit includes a power factor correction module, and the power factor correction module includes a switch tube to control AC power supply by outputting an action signal to the switch tube The signal supplies power to the load, and the operation control method includes: the AC power supply signal reaches any zero-crossing point, and the duration of the action signal in the current state meets the preset switching condition, and the state switching operation is performed at the zero-crossing point, where the state of the action signal includes In the output state and the stop output state, the bus voltage is in an upward trend in the output state, and in the stop output state, the switch tube stops switching, and the bus voltage is in a downward trend.
在本公开的第二方面的技术方案中的运行控制方法,适用于驱动控制电路,驱动控制电路用于控制将供电信号对负载进行供电,驱动控制电路还通过接收脉冲宽度调制信号进行功率因数校正,运行控制方法包括:根据供电信号的输出功率与负载的运行功耗确定驱动控制电路中的母线电压的变化速率,以根据变化速率确定动作信号状态的切换时间点,其中,动作信号状态包括输出状态与停止输出状态,母线电压在输出状态下处于上升趋势,在停止输出状态,开关管停止开关动作,母线电压处于下降趋势。The operation control method in the technical solution of the second aspect of the present disclosure is applicable to a drive control circuit, the drive control circuit is used to control the power supply signal to supply power to the load, and the drive control circuit also performs power factor correction by receiving a pulse width modulation signal The operation control method includes: determining the rate of change of the bus voltage in the drive control circuit according to the output power of the power supply signal and the operating power consumption of the load, so as to determine the switching time point of the action signal state according to the rate of change, wherein the action signal state includes output State and stop output state, the bus voltage is in an upward trend in the output state, in the stop output state, the switch tube stops switching, and the bus voltage is in a downward trend.
在本公开的第三方面的技术方案中,提出了一种运行控制装置,所述运行控制装置具体可以包括处理器与电流传感器,通过电流传感器采集所述负载的电流,并将电流作为运行功耗应用于母线电压的变化速率的计算中,所述处理器执行计算机程序时,能够实现如上述至少一个所述的运行控制方法,因此运行控制装置具有上述至少一个运行控制方法的有益技术效果,在此不再赘述。In the technical solution of the third aspect of the present disclosure, an operation control device is proposed. The operation control device may specifically include a processor and a current sensor. The current sensor collects the current of the load and uses the current as the operating power. The power consumption is applied to the calculation of the rate of change of the bus voltage. When the processor executes the computer program, the operation control method as described above can be implemented. Therefore, the operation control device has the beneficial technical effects of the above at least one operation control method, I will not repeat them here.
在本公开的第四方面的技术方案中,提出了一种驱动控制电路,驱动控制电路用于将电网系统输入的供电信号对负载进行供电,驱动控制电路连接于上述至少一个运行控制装置,驱动控制电路包括:功率因数校正模块,包括开关管;驱动模块,与功率因数校正模块电连接,用于向开关管输出脉冲宽度调制信号,以使功率因数校正模块执行功率因数校正操作;如本申请第三方面的技术方案所述的运行控制装置,分别与驱动模块以及负载之间电连接。In the technical solution of the fourth aspect of the present disclosure, a drive control circuit is proposed. The drive control circuit is used to supply power to the load with the power supply signal input from the grid system. The drive control circuit is connected to the at least one operation control device described above to drive The control circuit includes: a power factor correction module, including a switch tube; a drive module, electrically connected to the power factor correction module, for outputting a pulse width modulation signal to the switch tube, so that the power factor correction module performs power factor correction operations; as in this application The operation control device described in the technical solution of the third aspect is electrically connected to the drive module and the load.
本公开的第五方面提供了一种家电设备,包括:负载;如上述至少一个所述的驱动控制电路,所述驱动控制电路接入于电网系统与负载之间,所述驱动控制电路被配置为控制电网系统向所述负载供电。A fifth aspect of the present disclosure provides a household electrical appliance, including: a load; the drive control circuit as described in at least one of the above, the drive control circuit is connected between the power grid system and the load, and the drive control circuit is configured To control the grid system to supply power to the load.
在该技术方案中,家电设备包括如上述任一技术方案中所述的驱动控制电路,因此,该家电设备包括如上述任一技术方案中所述的驱动控制电路的全部有益效果,再次不再赘述。In this technical solution, the home appliance includes the drive control circuit as described in any of the above technical solutions. Therefore, the home appliance includes all the beneficial effects of the drive control circuit as described in any of the above technical solutions. Repeat.
在上述技术方案中,所述家电设备包括空调器、电冰箱、风扇、抽油烟机、吸尘器和电脑主机中的至少一种。In the above technical solution, the household electrical appliance includes at least one of an air conditioner, a refrigerator, a fan, a range hood, a vacuum cleaner, and a host computer.
本公开的第六方面提供了一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被执行时,实现如上述至少一个所述的运行控制方法的步骤。A sixth aspect of the present disclosure provides a computer-readable storage medium on which a computer program is stored, and when the computer program is executed, the steps of the operation control method as described in at least one of the above are realized.
在该技术方案中,计算机可读存储介质存储有计算机程序,计算机程序被处理器执行时实现如上述任一技术方案中的运行控制方法,因此,该计算机可读存储介质包括上述任一技术方案中的运行控制方法的全部有益效果,不再赘述。In this technical solution, the computer-readable storage medium stores a computer program, and when the computer program is executed by the processor, it implements the operation control method as in any of the above technical solutions. Therefore, the computer-readable storage medium includes any of the above technical solutions. All the beneficial effects of the operation control method in, will not be repeated.
本公开实施例提供的运行控制方法、装置、电路、家电设备和计算机存储介质,在动作信号处于输出状态或处于停止输出状态中,分别收集当前状态的持续时长与对应的交流供电信号的状态,若在交流供电信号的一个过零点,同时使对应的当前状态的持续时长满足预设切换条件,则在该过零点执行动作信号的切换操作,从而在动作信号处于输出状态一段时长后,在交流供电信号的某个过零点切换至停止输出状态,并维持一段时长,以完成间歇振荡模式的一个运行周期,一方面,通过实现动作信号在间歇 振荡模式下的输出,能够减小驱动控制电路中PFC开关模块的导通功耗,以提升采用该驱动控制电路的电器设备(比如空调器)的能效,另一方面,能够实现间歇振荡模式下动作信号规律性的切换,再一方面,通过在过零点执行输出状态的切换操作,能够提升切换操作的稳定性,在停止动作信号输出时,能够使输出流路上的储能电感的能量得到有效释放,防止对开关管造成冲击。The operation control method, device, circuit, household appliance, and computer storage medium provided by the embodiments of the present disclosure collect the duration of the current state and the state of the corresponding AC power supply signal when the action signal is in the output state or in the stop output state, If at a zero-crossing point of the AC power supply signal, the duration of the corresponding current state meets the preset switching condition at the same time, the switching operation of the action signal is performed at the zero-crossing point, so that after the action signal is in the output state for a period of time, the A certain zero-crossing point of the power supply signal is switched to the stop output state and maintained for a period of time to complete an operation cycle of the intermittent oscillation mode. On the one hand, by realizing the output of the action signal in the intermittent oscillation mode, the drive control circuit can be reduced The conduction power consumption of the PFC switch module can improve the energy efficiency of electrical equipment (such as air conditioners) that use the drive control circuit. On the other hand, it can realize the regular switching of the action signal in the intermittent oscillation mode. The zero-crossing point performs the switching operation of the output state, which can improve the stability of the switching operation. When the output of the action signal is stopped, the energy of the energy storage inductor on the output flow path can be effectively released to prevent impact on the switch tube.
附图说明Description of the drawings
本公开的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present disclosure will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
图1示出了根据本公开的一个实施例的运行控制方法的流程示意图;Fig. 1 shows a schematic flow chart of an operation control method according to an embodiment of the present disclosure;
图2示出了根据本公开的另一个实施例的运行控制方法的流程示意图;FIG. 2 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure;
图3示出了根据本公开的再一个实施例的运行控制方法的流程示意图;FIG. 3 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure;
图4示出了根据本公开的再一个实施例的运行控制方法的流程示意图;FIG. 4 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure;
图5示出了根据本公开的再一个实施例的运行控制方法的流程示意图;FIG. 5 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure;
图6示出了根据本公开的再一个实施例的运行控制方法的流程示意图;FIG. 6 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure;
图7示出了根据本公开的一个实施例的运行控制方法的流程示意图;FIG. 7 shows a schematic flowchart of an operation control method according to an embodiment of the present disclosure;
图8示出了根据本公开的另一个实施例的运行控制方法的流程示意图;FIG. 8 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure;
图9示出了根据本公开的再一个实施例的运行控制方法的流程示意图;FIG. 9 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure;
图10示出了根据本公开的一个实施例的运行控制方法的流程示意图;FIG. 10 shows a schematic flowchart of an operation control method according to an embodiment of the present disclosure;
图11示出了根据本公开的另一个实施例的运行控制方法的流程示意图;FIG. 11 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure;
图12示出了根据本公开的再一个实施例的运行控制方法的流程示意图;FIG. 12 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure;
图13示出了根据本公开的一个实施例的运行控制方法的流程示意图;FIG. 13 shows a schematic flowchart of an operation control method according to an embodiment of the present disclosure;
图14示出了根据本公开的另一个实施例的运行控制方法的流程示意图;FIG. 14 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure;
图15示出了根据本公开的一个实施例的运行控制装置的示意框图;Fig. 15 shows a schematic block diagram of an operation control device according to an embodiment of the present disclosure;
图16示出了根据本公开的一个实施例的驱动控制电路的示意图;FIG. 16 shows a schematic diagram of a drive control circuit according to an embodiment of the present disclosure;
图17示出了图16中的驱动控制电路处于第一种输出模式下的示意图;FIG. 17 shows a schematic diagram of the driving control circuit in FIG. 16 in the first output mode;
图18示出了图16中的驱动控制电路处于第二种输出模式下的示意图;FIG. 18 shows a schematic diagram of the driving control circuit in FIG. 16 in the second output mode;
图19示出了图16中的驱动控制电路未处于输出模式下的示意图;FIG. 19 shows a schematic diagram of the drive control circuit in FIG. 16 not in an output mode;
图20示出了设置有图腾柱PFC模块的驱动控制电路的示意图;Figure 20 shows a schematic diagram of a drive control circuit provided with a totem pole PFC module;
图21示出了图20中的驱动控制电路在第一控制模式中的控制信号的示意图;FIG. 21 shows a schematic diagram of control signals of the drive control circuit in FIG. 20 in the first control mode;
图22示出了图20中的驱动控制电路向开关管输出PWM信号时供电信号的示意图;FIG. 22 shows a schematic diagram of a power supply signal when the drive control circuit in FIG. 20 outputs a PWM signal to the switch tube;
图23示出了图20中的驱动控制电路在第二控制模式中的控制信号的曲线图;FIG. 23 shows a graph of control signals of the drive control circuit in FIG. 20 in the second control mode;
图24示出了图20中的驱动控制电路在第三控制模式中的控制信号的曲线图。FIG. 24 shows a graph of the control signal of the drive control circuit in FIG. 20 in the third control mode.
具体实施方式Detailed ways
为了能够更清楚地理解本公开的上述目的、特征和优点,下面结合附图和具体实施方式对本公开进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to be able to understand the above objectives, features and advantages of the present disclosure more clearly, the present disclosure will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the application and the features in the embodiments can be combined with each other if there is no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本公开,但是,本公开还可以采用其他不同于在此描述的其他方式来实施,因此,本公开的保护范围并不限于下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present disclosure. However, the present disclosure can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present disclosure is not limited to the specific disclosures below. Limitations of the embodiment.
实施例一Example one
如图1所示,根据本公开的一个实施例的运行控制方法,驱动控制电路包括功率因数校正模块,功率因数校正模块包括开关管,以通过向开关管输出动作信号控制交流供电信号对负载供电,运行控制方法包括:As shown in FIG. 1, according to the operation control method of an embodiment of the present disclosure, the drive control circuit includes a power factor correction module, and the power factor correction module includes a switch tube to control the AC power supply signal to supply power to the load by outputting an action signal to the switch tube , Operation control methods include:
步骤102,交流供电信号达到任意过零点,并且动作信号在当前的状态中的持续时长满足预设切换条件,在过零点执行状态切换操作,其中,动作信号的状态包括输出状态与停止输出状态,母线电压在输出状态下处于上升趋势,在停止输出状态,开关管停止开关动作,母线电压处于下降趋势。Step 102: The AC power supply signal reaches any zero-crossing point, and the duration of the action signal in the current state meets the preset switching condition, and the state switching operation is performed at the zero-crossing point, where the state of the action signal includes the output state and the stop output state, The bus voltage is in an upward trend in the output state. In the stop output state, the switch tube stops switching, and the bus voltage is in a downward trend.
在本公开提出的适用于驱动控制电路的运行控制方法中,在动作信号处于输出状态或处于停止输出状态中,分别收集当前状态的持续时长与对应的交流供电信号的状态,若在交流供电信号的一个过零点,同时使对应的当前状态的持续时长满足预设切换条件,则在该过零点执行动作信号的切换操作,从而在动作信号处于输出状态一段时长后,在交流供电信号的某个过零点切换至停止输出状态,并维持一段时长,以完成间歇振荡模式的一个运行周期,一方面,通过实现动作信号在间歇振荡模式下的输出,能够减小驱动控制电路中PFC开关模块的导通功耗,以提升采用该驱动控制电路的电器设备(比如空调器)的能效,另一方面,能够实现间歇振荡模式下动作信号规律性的切换,再一方面,通过在过零点执行输出状态的切换操作,能够提升切换操作的稳定性,在停止动作信号输出时,能够使输出流路上的储能电感的能量得到有效释放,防止对开关管造成冲击。In the operation control method suitable for the drive control circuit proposed in the present disclosure, when the action signal is in the output state or in the stop output state, the duration of the current state and the state of the corresponding AC power supply signal are collected separately. At the same time, if the duration of the corresponding current state meets the preset switching condition, the switching operation of the action signal is performed at the zero crossing point, so that after the action signal is in the output state for a period of time, the AC power supply signal The zero-crossing point is switched to the stop output state and maintained for a period of time to complete one operating cycle of the intermittent oscillation mode. On the one hand, by realizing the output of the action signal in the intermittent oscillation mode, the conduction of the PFC switch module in the drive control circuit can be reduced. Power consumption to improve the energy efficiency of electrical equipment (such as air conditioners) using the drive control circuit. On the other hand, it can realize the regular switching of the action signal in the intermittent oscillation mode. On the other hand, the output state is executed at the zero-crossing point. The switching operation can improve the stability of the switching operation. When the output of the action signal is stopped, the energy of the energy storage inductor on the output flow path can be effectively released to prevent impact on the switch tube.
其中,预设切换条件具体为时间性条件,动作信号具体为脉冲宽度调制信号(即PWM信号)。Among them, the preset switching condition is specifically a time condition, and the action signal is specifically a pulse width modulation signal (ie, a PWM signal).
具体地,开关管可以优选使用IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)型功率管,也可以选用MOSFET(Metal-Oxide-Semiconductor Field-Effect Transistor,金属氧化物半导体功率场效应晶体管)、MOSFET具体包括SiC以及GaN器件等。Specifically, the switching tube can preferably use an IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) type power tube, or a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor, metal oxide semiconductor power field effect transistor). MOSFET specifically includes SiC and GaN devices.
本领域的技术人员能够理解的是,间歇振荡模式,既可称为间歇振荡模式,又可称为可控脉冲模式或跳周期控制模式,在间歇振荡模式中,使得PWM的输出脉冲周期性的工作(即PWM处于输出状态)或停止工作(即PWM处于停止输出状态),从而实现在恒定频率下通过减小开关次数,增大占空比来提高负载的运行效率。Those skilled in the art can understand that the intermittent oscillation mode can be called intermittent oscillation mode, controllable pulse mode or skip cycle control mode. In the intermittent oscillation mode, the PWM output pulse is periodically Work (that is, the PWM is in the output state) or stop (that is, the PWM is in the stop output state), so as to improve the operating efficiency of the load by reducing the number of switching and increasing the duty cycle at a constant frequency.
在上述技术方案中,可选地,交流供电信号达到任意过零点,并且动作信号在当前的状态中的持续时长满足预设切换条件,在过零点执行状态切换操作,具体包括:若动作信号处于输出状态,则记录输出状态持续的第一时长;交流供电信号达到任意过零点,第一时长满足第一预设切换条件,则在当前过零点停止输出动作信号;若动作信号处于停止输出状态,则记录停止输出状态持续的第二时长;交流供电信号达到任意过零点,第 二时长满足第二预设切换条件,则在当前过零点开启输出动作信号。In the above technical solution, optionally, the AC power supply signal reaches any zero-crossing point, and the duration of the action signal in the current state meets the preset switching condition, and the state switching operation is performed at the zero-crossing point, which specifically includes: if the action signal is at Output status, record the first duration of the output status; AC power supply signal reaches any zero-crossing point, and the first duration meets the first preset switching condition, the output action signal will stop at the current zero-crossing point; if the action signal is in the stop output state, Record the second duration of the stopped output state; the AC power supply signal reaches any zero-crossing point, and the second duration meets the second preset switching condition, then the output action signal is turned on at the current zero-crossing point.
具体地,若收集到交流供电信号达到任意过零点时,动作信号在所处状态中的持续时长满足预设切换条件,则在过零点切换动作信号的状态,具体包括:若动作信号处于输出状态,则记录输出状态的第一时长;若收集到交流供电信号达到任意过零点时,第一时长满足第一预设切换条件,则在当前过零点停止输出动作信号;若动作信号处于停止输出状态,记录停止输出状态的第二时长;若收集到交流供电信号达到任意过零点时,第二时长满足第二预设切换条件,则在当前过零点开启输出动作信号。Specifically, if the collected AC power supply signal reaches any zero-crossing point, and the duration of the action signal in the state meets the preset switching condition, the state of the action signal is switched at the zero-crossing point, which specifically includes: if the action signal is in the output state , The first duration of the output state is recorded; if the collected AC power signal reaches any zero-crossing point, and the first duration meets the first preset switching condition, the output of the action signal will be stopped at the current zero-crossing point; if the action signal is in the stop output state , Record the second duration of the stop output state; if the collected AC power supply signal reaches any zero-crossing point and the second duration meets the second preset switching condition, the output action signal will be turned on at the current zero-crossing point.
在该实施例中,通过分别设置第一预设切换条件与第二预设切换条件,对分别对应于动作信号从输出到停止输出状态的切换,以及从停止输出到输出状态的切换,以在收集到第一时长满足第一预设切换条件时,从输出切换到停止输出状态,以及在收集到第二时长满足第二预设切换条件时,从停止输出切换到输出状态,以实现过零点的精确切换。In this embodiment, by setting the first preset switching condition and the second preset switching condition, respectively, the switching corresponding to the action signal from output to stop output state and the switch from stop output to output state are switched to When the collected first duration meets the first preset switching condition, switch from the output to the stop output state, and when the collected second duration meets the second preset switching condition, switch from the stop output to the output state to achieve the zero-crossing point Precise switching.
实施例二Example two
图2示出了本公开的另一个实施例的运行控制方法的示意流程图。Fig. 2 shows a schematic flowchart of an operation control method of another embodiment of the present disclosure.
如图2所示,本公开的另一个实施例的运行控制方法,包括:As shown in FIG. 2, the operation control method of another embodiment of the present disclosure includes:
步骤202,收集负载的运行功耗;Step 202: Collect operating power consumption of the load;
步骤204,根据负载的运行功耗确定驱动控制电路中的母线电压在输出状态下的上升速率;Step 204: Determine the rising rate of the bus voltage in the drive control circuit in the output state according to the operating power consumption of the load;
步骤206,根据上升速率确定第一最大持续时长,并将第一最大持续时长作为第一预设切换条件;Step 206: Determine the first maximum duration according to the ascent rate, and use the first maximum duration as the first preset switching condition;
步骤208,根据负载的运行功耗确定驱动控制电路中的母线电压在停止输出状态下的下降速率;Step 208: Determine, according to the operating power consumption of the load, the rate of decrease of the bus voltage in the drive control circuit when the output is stopped;
步骤210,根据下降速率确定第二最大持续时长,并将第二最大持续时长作为第二预设切换条件,Step 210: Determine the second maximum duration according to the drop rate, and use the second maximum duration as the second preset switching condition.
步骤212,根据第一最大持续时长或第二最大持续时长确定过零切换点。Step 212: Determine a zero-crossing switching point according to the first maximum duration or the second maximum duration.
在该实施例中,收集负载的运行功耗,根据负载的运行功耗确定在功率因数校正模块(PFC模块)的PWM处于输出状态时母线电压的上升速 率,进而确定PFC模块的PWM处于输出状态对应的第一最大持续时长,第一最大时长表示PWM信号输出状态与停止输出状态能够保证负载正常运行的最大时长,在输出状态,通过供电信号对负载供电或通过母线电容对负载供电,收集交流供电信号,并在交流供电信号的过零点确定是否切换PFC的PWM输出状态。In this embodiment, the operating power consumption of the load is collected, and the rising rate of the bus voltage when the PWM of the power factor correction module (PFC module) is in the output state is determined according to the operating power consumption of the load, and then the PWM of the PFC module is determined to be in the output state. Corresponding to the first maximum duration, the first maximum duration indicates the maximum duration of the PWM signal output state and the stop output state that can ensure the normal operation of the load. In the output state, the load is supplied through the power supply signal or the load is supplied through the bus capacitor to collect AC Power supply signal, and determine whether to switch the PWM output state of the PFC at the zero-crossing point of the AC power supply signal.
在输出状态,还可以进一步分为两种工作模式:一种模式是通过供电信号给储能电感、母线电容和负载供电,即储能电感处于放电模式,另一种模式是通过供电信号给储能电感充电,通过母线电容给负载供电,即电感充电模式,两种工作模式的切换是通过对PFC开关模块中的开关管的高频开关动作来实现,在PWM信号处于输出状态时,母线电压整体处于上升趋势。In the output state, it can be further divided into two working modes: one mode is to supply power to the energy storage inductor, bus capacitor and load through the power supply signal, that is, the energy storage inductor is in the discharge mode, and the other mode is to supply power to the storage inductor through the power supply signal. It can charge inductively and supply power to the load through the bus capacitor, that is, the inductive charging mode. The switching between the two working modes is realized by the high-frequency switching action of the switch tube in the PFC switch module. When the PWM signal is in the output state, the bus voltage The overall trend is on the rise.
另外,本领域的技术人员还能够理解的是,针对不同的负载,其采集的运行功耗也有区别,但是无论任何类型的负载,在采用本申请中的驱动控制电路作为驱动控制电路时,由于均为电能转换为其它形式的能(比如机械能),因此作为较简单的一种采集方式,将负载的电流作为运行功耗,来计算母线电压在当前运行功耗收集周期内的变化速率,能够得到更实时的反馈。In addition, those skilled in the art can also understand that for different loads, the collected operating power consumption is also different, but regardless of any type of load, when the drive control circuit in this application is used as the drive control circuit, because All energy is converted into other forms of energy (such as mechanical energy), so as a simpler collection method, the load current is used as the operating power consumption to calculate the rate of change of the bus voltage in the current operating power consumption collection period. Get more real-time feedback.
在该实施例中,收集负载的运行功耗,根据负载的运行功耗确定在PFC的PWM处于输出状态时母线电压上升的速率和在PFC的PWM处于停止输出状态时母线电压下降的速率,进而确定PFC的PWM处于输出状态的第一最大持续时长和关闭状态的第二最大持续时间,收集交流供电信号,并在交流供电信号的过零点确定是否切换PFC的PWM输出状态,通过设置第一最大持续时长,以保证PFC模块在停止运行过程中,即供电信号与负载之间相当于处于切断状态,通过母线电容对负载供电的正常执行,从而实现了间歇振荡模式的正常运行。In this embodiment, the operating power consumption of the load is collected, and the rate at which the bus voltage rises when the PWM of the PFC is in the output state and the rate at which the bus voltage decreases when the PWM of the PFC is in the stop output state is determined according to the operating power consumption of the load. Determine the first maximum duration of the PFC PWM output state and the second maximum duration of the off state, collect the AC power supply signal, and determine whether to switch the PWM output state of the PFC at the zero-crossing point of the AC power supply signal, by setting the first maximum The duration is long to ensure that the PFC module is in a shutdown state, that is, between the power supply signal and the load, and the normal execution of the power supply to the load through the bus capacitor, thereby realizing the normal operation of the intermittent oscillation mode.
实施例三Example three
图3示出了本公开的再一个实施例的运行控制方法的示意流程图。Fig. 3 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure.
如图3所示,根据本公开的再一个实施例的运行控制方法,包括:As shown in FIG. 3, the operation control method according to still another embodiment of the present disclosure includes:
步骤302,若收集到交流供电信号达到过零点,则计算第一时长与待 经历的交流半波时长之和,并确定为第一时长之和;Step 302: If the collected AC power supply signal reaches the zero-crossing point, calculate the sum of the first duration and the AC half-wave duration to be experienced, and determine it as the sum of the first duration;
步骤304,判断第一时长之和是否大于第一最大持续时长;Step 304: Determine whether the sum of the first duration is greater than the first maximum duration;
步骤306,若判定第一时长之和大于第一最大持续时长,则控制停止输出动作信号。Step 306: If it is determined that the sum of the first duration is greater than the first maximum duration, control to stop outputting the action signal.
在该实施例中,收集交流供电信号,判断是否到达交流供电信号半波(定义交流信号的一个正半周或负半周为一个半波)的过零点,当交流供电信号到达半波的过零点时,预测交流供电信号下一个半波的过零点时间是否大于PWM处于输出状态的第一最大持续时长,当交流供电信号下一个半波的过零点时间大于PWM处于输出状态的第一最大持续时长时,关闭PWM输出,以完成从开启输出到停止输出的切换操作,通过进入间歇状态,实现减小开关管的导通损耗。In this embodiment, the AC power supply signal is collected to determine whether it has reached the zero-crossing point of the half-wave of the AC power supply signal (a positive or negative half-cycle of the AC signal is defined as a half-wave). When the AC power supply signal reaches the zero-crossing point of the half-wave , Predict whether the zero-crossing time of the next half-wave of the AC power supply signal is greater than the first maximum duration of the PWM in the output state, when the zero-crossing time of the next half-wave of the AC power supply signal is greater than the first maximum duration of the PWM in the output state , Turn off the PWM output to complete the switching operation from turning on the output to stopping the output. By entering the intermittent state, the conduction loss of the switch tube is reduced.
实施例四Example four
图4示出了本公开的再一个实施例的运行控制方法的示意流程图。Fig. 4 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure.
如图4所示,根据本公开的再一个实施例的运行控制方法,包括:As shown in FIG. 4, the operation control method according to still another embodiment of the present disclosure includes:
步骤402,若收集到交流供电信号达到过零点,则统计交流供电信号在输出状态下经历的半波数量;Step 402, if the collected AC power supply signal reaches the zero-crossing point, count the number of half waves experienced by the AC power supply signal in the output state;
步骤404,若收集到半波数量为偶数,则收集第一时长之和是否大于第一最大持续时长;Step 404: If the number of half-waves collected is an even number, collect whether the sum of the first duration is greater than the first maximum duration;
步骤406,若收集到第一时长之和大于第一最大持续时长,则控制停止输出动作信号。Step 406: If the sum of the collected first duration is greater than the first maximum duration, control to stop outputting the action signal.
在该实施例中,收集交流供电信号,判断是否到达交流供电信号半波的过零点。当交流供电信号到达半波的过零点时,判断当前半波是否为PWM输出当前开启状态持续时间内的第偶数个半波,当交流供电信号当前半波为PWM输出当前开启状态持续时间内的第偶数个半波时,预测交流供电信号下下一个半波的过零点时间是否大于PWM处于输出状态的最大持续时间。当交流供电信号下下一个半波的过零点时间大于PWM处于输出状态的最大持续时间时,关闭PWM输出,通过偶数半波数量的收集,保证正负半波的数量相同,从而能够防止产生直流分量。In this embodiment, the AC power supply signal is collected to determine whether the zero-crossing point of the half-wave of the AC power supply signal is reached. When the AC power supply signal reaches the zero-crossing point of the half-wave, it is judged whether the current half-wave is the even-numbered half-wave within the duration of the PWM output current on state. When the current half-wave of the AC power supply signal is within the duration of the PWM output current on state For the even number of half-waves, predict whether the zero-crossing time of the next half-wave of the AC power supply signal is greater than the maximum duration of the PWM output state. When the zero-crossing time of the next half-wave under the AC power supply signal is greater than the maximum duration of the PWM output state, turn off the PWM output, and collect the even number of half-waves to ensure that the number of positive and negative half-waves are the same, thereby preventing DC generation Weight.
实施例五Example five
图5示出了本公开的又一个实施例的运行控制方法的示意流程图。Fig. 5 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
如图5所示,根据本公开的又一个实施例的运行控制方法,包括:收集上升速率是否小于第一速率阈值;若上升速率小于第一速率阈值,则将动作信号的占空比调整为在交流供电信号的下一半波周期内增大,以使上升速率增加至大于或等于第一速率阈值。具体包括以下步骤:As shown in FIG. 5, the operation control method according to another embodiment of the present disclosure includes: collecting whether the rising rate is less than a first rate threshold; if the rising rate is less than the first rate threshold, adjusting the duty cycle of the action signal to Increase in the second half of the cycle of the AC power supply signal to increase the ascent rate to greater than or equal to the first rate threshold. Specifically include the following steps:
步骤502,收集上升速率是否小于第一速率阈值,若收集结果为“是”,则进入步骤504,若收集结果为“否”,则进入步骤506;Step 502, collect whether the rising rate is less than the first rate threshold, if the collection result is "yes", go to step 504, if the collection result is "no", go to step 506;
步骤504,若上升速率小于第一速率阈值,将动作信号的占空比调整为在交流供电信号的下一半波周期内增大,以使上升速率增加至大于或等于第一速率阈值,并继续进入步骤506;Step 504: If the rising rate is less than the first rate threshold, adjust the duty cycle of the action signal to increase in the next half-wave period of the AC power supply signal so that the rising rate is increased to be greater than or equal to the first rate threshold, and continue Go to step 506;
步骤506,若上升速率大于或等于第一速率阈值,则收集上升速率是否大于第二速率阈值,若收集结果为“是”,则进入步骤508,若收集结果为“否”,则进入步骤516;Step 506, if the ascent rate is greater than or equal to the first rate threshold, whether the collection ascent rate is greater than the second rate threshold, if the collection result is "Yes", go to step 508, if the collection result is "No", go to step 516 ;
步骤508,若上升速率大于第二速率阈值,则将动作信号的占空比调整为在交流供电信号的下一半波周期内减小;Step 508: If the rising rate is greater than the second rate threshold, adjust the duty cycle of the action signal to decrease in the next half-wave period of the AC power supply signal;
步骤510,收集调整后的占空比是否小于占空比下限阈值,若收集结果为“是”,则进入步骤512,若收集结果为“否”,则进入步骤514;Step 510, collect whether the adjusted duty cycle is less than the lower threshold of the duty cycle, if the collection result is "yes", go to step 512, if the collection result is "no", go to step 514;
步骤512,若占空比小于占空比下限阈值,则将占空比下限阈值确定为动作信号的实际占空比,其中,第二速率阈值大于第一速率阈值;Step 512: If the duty cycle is less than the lower threshold of the duty cycle, determine the lower threshold of the duty cycle as the actual duty cycle of the action signal, where the second rate threshold is greater than the first rate threshold;
步骤514,采集负载的调整后的运行功耗,以根据调整后的运行功耗更新第一最大持续时长。Step 514: Collect the adjusted operating power consumption of the load to update the first maximum duration according to the adjusted operating power consumption.
步骤516,维持当前的占空比。Step 516: Maintain the current duty cycle.
第二速率阈值大于第一速率阈值。The second rate threshold is greater than the first rate threshold.
其中,第一速率阈值表示能够满足PWM信号处于输出状态时对负载的供电能力与对母线电容的供电能力的下限上升速率,即在大于或等于第一速率阈值时,才能够保证间歇振荡模式的正常实现。Among them, the first rate threshold indicates the lower limit rising rate that can meet the power supply capability to the load and the power supply capability to the bus capacitor when the PWM signal is in the output state, that is, when the rate is greater than or equal to the first rate threshold, the intermittent oscillation mode can be guaranteed Normally realized.
在该实施例中,若收集到上升速率小于第一速率阈值,表明当前母线电压的变化速率无法满足对负载、储能电感与母线电容的正常供电需求,通过增加占空比,提升上升速率,以满足供电需求。In this embodiment, if the collected rate of rise is less than the first rate threshold, it indicates that the current rate of change of the bus voltage cannot meet the normal power supply requirements for the load, energy storage inductance, and bus capacitance. By increasing the duty cycle, the rate of rise is increased. To meet the power demand.
在上述任一实施例中,可选地,还包括:在控制增加占空比后,采集负载的调整后的运行功耗,以根据调整后的运行功耗更新第一最大持续时长。In any of the foregoing embodiments, optionally, the method further includes: collecting the adjusted operating power consumption of the load after controlling to increase the duty cycle, so as to update the first maximum duration according to the adjusted operating power consumption.
在该实施例中,在增加占空比后,重新采集运行功耗,并根据运行功耗更新第一最大持续时长,以根据更新后的第一最大持续时长确定是否重新确定间歇振荡模式中的过零切换点。In this embodiment, after increasing the duty cycle, the operating power consumption is re-collected, and the first maximum duration is updated according to the operating power consumption, so as to determine whether to re-determine the intermittent oscillation mode according to the updated first maximum duration. Zero-crossing switching point.
在该实施例中,采用第二速率阈值表征是否出现能耗过度,即若当前的上升速率大于第二速率阈值,表明负载较小,导通损耗所占总功率的比例已经超过所规定的比例,即出现较大的导通损耗,此时通过减小占空比,来达到减小导通损耗的效果。In this embodiment, the second rate threshold is used to characterize whether excessive energy consumption occurs, that is, if the current rate of rise is greater than the second rate threshold, it indicates that the load is small and the ratio of conduction loss to the total power has exceeded the specified ratio , That is, a large conduction loss occurs. At this time, the duty cycle is reduced to achieve the effect of reducing conduction loss.
进一步地,在控制减小占空比后,还需要防止占空比过低,因此占空比下限阈值,以结合占空比下限阈值、第一速率阈值与第二速率阈值,在保证对负载的正常供电的同时,达到减小开关管导通功耗的目的。Further, after controlling the reduction of the duty cycle, it is necessary to prevent the duty cycle from being too low. Therefore, the duty cycle lower threshold is combined with the duty cycle lower threshold, the first rate threshold and the second rate threshold to ensure that the load At the same time of normal power supply, the purpose of reducing the power consumption of the switch tube is achieved.
在该实施例中,在减小占空比后,重新采集运行功耗,并根据运行功耗更新第一最大持续时长,以根据更新后的第一最大持续时长确定是否重新确定间歇振荡模式中的过零切换点。In this embodiment, after reducing the duty cycle, the operating power consumption is recollected, and the first maximum duration is updated according to the operating power consumption, so as to determine whether to re-determine the intermittent oscillation mode according to the updated first maximum duration. The zero-crossing switching point.
具体地,收集负载的运行功耗,计算在PFC模块的PWM处于输出状态时母线电压上升的速率v,当v小于第一速率阈值v1时,PWM输出的占空比D增大△D1,并重新收集负载的运行功耗,计算在PFC的PWM处于输出状态时母线电压上升的速率v,直到v大于等于第一速率阈值v1,当v大于第二速率阈值v2时,PWM输出的占空比D减小△D2,并重新收集负载的运行功耗,计算在PFC的PWM处于输出状态时母线电压上升的速率v,直到v小于等于第二速率阈值v2。Specifically, the operating power consumption of the load is collected, and the rate v at which the bus voltage rises when the PWM of the PFC module is in the output state is calculated. When v is less than the first rate threshold v1, the duty cycle D of the PWM output increases by △D1, and Re-collect the operating power consumption of the load, and calculate the rate v at which the bus voltage rises when the PWM of the PFC is in the output state, until v is greater than or equal to the first rate threshold v1, when v is greater than the second rate threshold v2, the duty cycle of the PWM output D reduces ΔD2, and recollects the operating power consumption of the load, and calculates the rate v of the bus voltage rise when the PWM of the PFC is in the output state, until v is less than or equal to the second rate threshold v2.
其中,第一速率阈值v1和第二速率阈值v2分别为在PFC的PWM处于输出状态时母线电压上升的速率合理范围的最小值和最大值。当PWM输出的占空比D小于等于占空比下限阈值D min时,PWM输出的占空比D取占空比下限阈值D minWherein, the first rate threshold v1 and the second rate threshold v2 are respectively the minimum and maximum values of a reasonable range of a rate at which the bus voltage rises when the PWM of the PFC is in the output state. When the duty cycle D of the PWM output is less than or equal to the lower duty cycle threshold D min , the duty cycle D of the PWM output takes the duty lower threshold D min .
实施例六Example Six
图6示出了本公开的又一个实施例的运行控制方法的示意流程图。Fig. 6 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
如图6所示,根据本公开的又一个实施例的运行控制方法,包括:As shown in FIG. 6, the operation control method according to another embodiment of the present disclosure includes:
步骤602,若收集到交流供电信号达到过零点,则计算第二时长与待经历的交流半波时长之和,并确定为第二时长之和;Step 602: If the collected AC power supply signal reaches the zero-crossing point, calculate the sum of the second duration and the AC half-wave duration to be experienced, and determine it as the sum of the second duration;
步骤604,判断第二时长之和是否大于第二最大持续时长;Step 604: Determine whether the sum of the second duration is greater than the second maximum duration;
步骤606,若判定述第二时长之和大于第二最大持续时长,则确定第二最大持续时长满足第二预设切换条件,并控制开启输出动作信号。Step 606: If it is determined that the sum of the second duration is greater than the second maximum duration, it is determined that the second maximum duration satisfies the second preset switching condition, and the output action signal is controlled to be turned on.
在该实施例中,收集交流供电信号,判断是否到达交流供电信号半波的过零点,当交流供电信号到达半波的过零点时,预测交流供电信号下一个半波的过零点时间是否大于PWM处于停止输出状态的最大持续时间,当交流供电信号下一个半波的过零点时间大于PWM处于停止输出状态的最大持续时间时,开启PWM输出,从而实现在过零点PWM信号的启动输出。In this embodiment, the AC power supply signal is collected to determine whether it reaches the zero-crossing point of the half-wave of the AC power supply signal. When the AC power supply signal reaches the zero-crossing point of the half-wave, it is predicted whether the zero-crossing time of the next half-wave of the AC power supply signal is greater than PWM The maximum duration of the output stop state. When the zero-crossing time of the next half-wave of the AC power supply signal is greater than the maximum duration of the PWM stop output state, the PWM output is turned on, so as to realize the start output of the PWM signal at the zero-crossing point.
在上述任一实施例中,可选地,还包括:根据负载的运行功耗确定驱动控制电路中的母线电压在停止输出状态下的下降速率;根据下降速率确定第二最大持续时长。In any of the foregoing embodiments, optionally, the method further includes: determining, according to the operating power consumption of the load, the rate of decrease of the bus voltage in the drive control circuit in a stopped output state; and determining the second maximum duration according to the rate of decrease.
在该实施例中,收集负载的运行功耗,根据负载的运行功耗确定在PFC的PWM处于输出状态时母线电压上升的速率和在PFC的PWM处于停止输出状态时母线电压下降的速率,进而确定PFC的PWM处于输出状态的第一最大持续时长和关闭状态的第二最大持续时间,收集交流供电信号,并在交流供电信号的过零点确定是否切换PFC的PWM输出状态,通过设置第一最大持续时长,以保证PFC模块在停止运行过程中,即供电信号与负载之间相当于处于切断状态,通过母线电容对负载供电的正常执行,从而实现了间歇振荡模式的正常运行。In this embodiment, the operating power consumption of the load is collected, and the rate at which the bus voltage rises when the PWM of the PFC is in the output state and the rate at which the bus voltage decreases when the PWM of the PFC is in the stop output state is determined according to the operating power consumption of the load. Determine the first maximum duration of the PFC PWM output state and the second maximum duration of the off state, collect the AC power supply signal, and determine whether to switch the PWM output state of the PFC at the zero-crossing point of the AC power supply signal, by setting the first maximum The duration is long to ensure that the PFC module is in a shutdown state, that is, between the power supply signal and the load, and the normal execution of the power supply to the load through the bus capacitor, thereby realizing the normal operation of the intermittent oscillation mode.
在上述任一实施例中,可选地,负载为压缩机,负载的运行功耗为压缩机的三相电流,驱动控制电路中设置有母线电容,并将母线电容两端的电压确定为母线电压,还包括:根据三相电流确定压缩机的运行功耗;根据运行功耗确定母线电压的变化速率,变化速率包括上升速率与下降速率,其中,若脉冲宽度调制信号处于输出状态,通过交流供电信号或母线电容对负载供电,母线电压整体呈上升状态,变化速率为上升速率,若脉冲宽 度调制信号进入停止输出状态,通过母线电容对负载供电,母线电压呈下降状态,变化速率为下降速率。In any of the above embodiments, optionally, the load is a compressor, the operating power consumption of the load is the three-phase current of the compressor, a bus capacitor is provided in the drive control circuit, and the voltage across the bus capacitor is determined as the bus voltage , Also includes: determining the operating power consumption of the compressor according to the three-phase current; determining the rate of change of the bus voltage according to the operating power consumption. The rate of change includes the rising rate and the falling rate. If the pulse width modulation signal is in the output state, the AC power supply The signal or bus capacitance supplies power to the load, and the bus voltage as a whole rises, and the rate of change is the rising rate. If the pulse width modulation signal enters the stop output state, the load is supplied through the bus capacitance, and the bus voltage is in a falling state, and the rate of change is the rate of decrease.
在该实施例中,通过设置电流传感器执行压缩机线电流的收集,以基于收集到的电流值来确定负载的运行功耗,从而基于运行功耗确定母线电压的变化速率。In this embodiment, the compressor line current is collected by setting a current sensor to determine the operating power consumption of the load based on the collected current value, thereby determining the rate of change of the bus voltage based on the operating power consumption.
实施例七Example Seven
如图7所示,根据本公开的一个实施例的运行控制方法,适用于驱动控制电路,驱动控制电路包括功率因数校正模块,功率因数校正模块包括开关管,以通过向开关管输出脉冲宽度调制信号控制供电信号对负载供电,运行控制方法包括:As shown in FIG. 7, the operation control method according to an embodiment of the present disclosure is applicable to a drive control circuit. The drive control circuit includes a power factor correction module. The power factor correction module includes a switch tube to output pulse width modulation to the switch tube. Signal control The power supply signal supplies power to the load. The operation control methods include:
步骤702,根据供电信号的输出功率与负载的运行功耗确定驱动控制电路中的母线电压的变化速率,以根据变化速率确定动作信号状态的切换时间点,其中,动作信号状态包括输出状态与停止输出状态,母线电压在输出状态下处于上升趋势,在停止输出状态,开关管停止开关动作,母线电压处于下降趋势。Step 702: Determine the rate of change of the bus voltage in the drive control circuit according to the output power of the power supply signal and the operating power consumption of the load, so as to determine the switching time point of the action signal state according to the rate of change, where the action signal state includes output state and stop In the output state, the bus voltage is in an upward trend in the output state. In the stop output state, the switch tube stops switching, and the bus voltage is in a downward trend.
在上述实施例中,可选地,根据供电信号的输出功率与负载的运行功耗确定驱动控制电路中的母线电压的变化速率,以根据变化速率确定动作信号状态的切换时间点,具体包括:根据预设的检测周期检测运行功耗;根据运行功耗确定母线电压在当前检测周期内的变化速率;根据变化速率与预设限压阈值确定动作信号状态的切换时间点。In the foregoing embodiment, optionally, determining the rate of change of the bus voltage in the drive control circuit according to the output power of the power supply signal and the operating power consumption of the load to determine the switching time point of the action signal state according to the rate of change specifically includes: The operating power consumption is detected according to the preset detection period; the change rate of the bus voltage in the current detection period is determined according to the operating power consumption; the switching time point of the action signal state is determined according to the change rate and the preset voltage limit threshold.
在本公开提出的适用于驱动控制电路的运行控制方法中,在由驱动控制电路驱动负载运行的过程中,通过采集负载的运行功耗,以根据采集到的负载功耗与输入侧的供电信号的输出功率计算母线电压的变化速率,从而基于母线电压的变化速率来确定对动作信号的控制策略,以在检测到母线电压的变化趋势满足动作信号的状态切换条件时,确定切换时间点,并进行状态切换操作,在向开关管输出动作信号(具体可以为脉冲宽度调制信号,即PWM信号)的状态下,母线电压处于上升趋势,在停止向开关管输出动作信号的状态下,母线电压处于下降趋势,进而使动作信号的控制侧与对控制辅助供电之间实现适配,从而能够在控制对具有不同功耗的 负载供电时,对动作信号的输出状态和/或停止输出状态的时长进行调整,从而能够在控制对低功耗的负载进行供电时,减小开关器件的损耗,提升驱动控制电路的运行效率,进而提升采用该驱动控制电路的空调器等电器设备的能效。In the operation control method suitable for the drive control circuit proposed in the present disclosure, during the operation of the load driven by the drive control circuit, the operating power consumption of the load is collected to determine the power consumption of the load and the power supply signal on the input side. Calculate the rate of change of the bus voltage based on the output power of the bus, and determine the control strategy for the action signal based on the rate of change of the bus voltage. When the change trend of the bus voltage is detected to meet the state switching conditions of the action signal, determine the switching time point, and The state switching operation is performed. In the state of outputting an action signal (specifically, a pulse width modulation signal, that is, a PWM signal) to the switch tube, the bus voltage is in a rising trend, and when the output of the action signal to the switch tube is stopped, the bus voltage is at The downward trend, which in turn enables the adaptation between the control side of the action signal and the control auxiliary power supply, so that the output state of the action signal and/or the duration of the stop output state can be adjusted when the power is supplied to the load with different power consumption. The adjustment can reduce the loss of the switching device when controlling the power supply to the load with low power consumption, improve the operating efficiency of the drive control circuit, and further improve the energy efficiency of electrical equipment such as air conditioners using the drive control circuit.
进一步地,基于预设的检测周期,则脉冲宽度调制信号的状态切换时间点通常在当前的检测周期完成,并且电压变化量满足预设条件时,执行切换操作,以得到有规律的明确的输出状态切换时间点,从而实现基于检测周期与负载功耗大小的burst(间歇振荡)模式控制,通过进入burst模式,减小驱动控制电路中PFC开关模块的导通功耗,以提升采用该驱动控制电路的空调器等电器设备的能效。Further, based on the preset detection period, the state switching time point of the pulse width modulation signal is usually completed in the current detection period, and when the voltage variation satisfies the preset condition, the switching operation is performed to obtain a regular and clear output The state switching time point, so as to realize the burst (intermittent oscillation) mode control based on the detection period and the size of the load power consumption. By entering the burst mode, the conduction power consumption of the PFC switch module in the drive control circuit is reduced to improve the use of this drive control. The energy efficiency of electrical equipment such as circuit air conditioners.
具体地,母线电压可以视为对负载的供电电压,供电信号可以为市电的交流供电信号,也可以为经过整流器整流后的直流供电信号,通过预设检测周期,以基于该检测周期去采集负载的运行功耗,以及去计算母线电容的母线电压的变化速率,从而在当前的检测周期完毕后,通过对下一检测周期的电压变化量的预估,确定是否切换PWM信号的输出状态,并且在确定切换输出状态后,确定对应的切换时间点,即如果切换,则当前的检测周期完毕后即为输出状态的切换时间点,以完成切换操作,通过在对应的切换时间点的PWM信号的输出状态的切换,实现了间歇振荡模式的控制执行。Specifically, the bus voltage can be regarded as the power supply voltage to the load. The power supply signal can be the AC power supply signal of the mains or the DC power supply signal rectified by the rectifier. The preset detection period is used to collect based on the detection period. The operating power consumption of the load, and to calculate the rate of change of the bus voltage of the bus capacitance, so that after the current detection cycle is completed, through the estimation of the voltage change of the next detection cycle, determine whether to switch the output state of the PWM signal, And after determining the switching output state, determine the corresponding switching time point, that is, if switching, the switching time point of the output state after the current detection cycle is completed, to complete the switching operation, through the PWM signal at the corresponding switching time point The switching of the output state realizes the control execution of the intermittent oscillation mode.
本领域的技术人员能够理解的是,burst模式,既可称为间歇振荡模式,又可称为可控脉冲模式或跳周期控制模式,在burst模式中,使得PWM的输出脉冲周期性的有效(即PWM处于输出状态)或失效(即PWM处于停止输出状态),从而实现在恒定频率下通过减小开关次数,增大占空比来提高负载的运行效率。Those skilled in the art can understand that the burst mode can be called intermittent oscillation mode, controllable pulse mode or skip cycle control mode. In burst mode, the PWM output pulse is periodically effective ( That is, the PWM is in the output state) or invalid (that is, the PWM is in the stop output state), so as to improve the operating efficiency of the load by reducing the number of switching and increasing the duty cycle at a constant frequency.
另外,本领域的技术人员还能够理解的是,针对不同的负载,其采集的运行功耗也有区别,但是无论任何类型的负载,在采用本申请中的驱动控制电路作为驱动控制电路时,由于均为电能转换为其它行驶的能(比如机械能),因此作为较简单的一种采集方式,将负载的电流作为运行功耗,来计算母线电压在当前检测周期内的变化速率,能够得到更实时的反馈。In addition, those skilled in the art can also understand that for different loads, the collected operating power consumption is also different, but regardless of any type of load, when the drive control circuit in this application is used as the drive control circuit, because All energy is converted into other driving energy (such as mechanical energy). Therefore, as a simpler collection method, the load current is used as the operating power consumption to calculate the rate of change of the bus voltage in the current detection cycle, which can get more real-time feedback of.
在上述实施例中,可选地,变化速率包括上升速率与下降速率,根据运行功耗确定母线电压在当前检测周期内的变化速率,具体包括:若动作信号处于输出状态,则根据供电信号的输入功率与运行功耗确定母线电压的上升速率。In the above embodiment, optionally, the rate of change includes a rate of increase and a rate of decrease. The rate of change of the bus voltage in the current detection period is determined according to the operating power consumption, which specifically includes: if the action signal is in the output state, according to the power supply signal Input power and operating power consumption determine the rate of rise of the bus voltage.
在该实施例中,有源PFC电路中设置有储能电感与母线电容,母线电压即母线电容两端的电压,在PWM信号处于输出状态时,还可以进一步分为两种工作模式:一种模式是通过供电信号给储能电感、母线电容和负载供电,即储能电感处于放电模式,另一种模式是通过供电信号给储能电感充电,通过母线电容给负载供电,即电感充电模式,两种工作模式的切换是通过对PFC开关模块中的开关管的开关动作来实现,在PWM信号处于输出状态时,母线电压整体处于上升趋势,在PWM信号处于停止输出状态时,此时供电信号与负载之间相当于处于切断状态,通过母线电容对负载供电,由于母线电容放电,因此母线电压处于下降趋势。In this embodiment, the active PFC circuit is provided with an energy storage inductor and a bus capacitor. The bus voltage is the voltage across the bus capacitor. When the PWM signal is in the output state, it can be further divided into two working modes: one mode It is to supply power to the energy storage inductor, bus capacitor and load through the power supply signal, that is, the energy storage inductor is in the discharge mode. The other mode is to charge the energy storage inductor through the power supply signal and power the load through the bus capacitor, that is, the inductor charging mode. The switching of the two working modes is realized by the switching action of the switch tube in the PFC switch module. When the PWM signal is in the output state, the overall bus voltage is in an upward trend. When the PWM signal is in the stop output state, the power supply signal and The load is equivalent to being in a cut-off state, and the load is supplied with power through the bus capacitance. Because the bus capacitance is discharged, the bus voltage is in a downward trend.
具体地,驱动控制电路中包括功率因数校正模块,对于有源驱动控制电路而言,功率因数校正模块包括桥式整流器,桥式整流器的第一输出端依次串联有储能电感、限流二极管与母线电容,限流二极管的阴极连接至母线电容的一端,储能电感与限流二极管之间的公共连接点连接至开关管的第一端,开关管的第二端与母线电容的另一端均连接至桥式整流器的第二输出端。Specifically, the drive control circuit includes a power factor correction module. For the active drive control circuit, the power factor correction module includes a bridge rectifier. The first output end of the bridge rectifier is connected in series with an energy storage inductor, a current limiting diode, and Bus capacitor, the cathode of the current limiting diode is connected to one end of the bus capacitor, the common connection point between the energy storage inductor and the current limiting diode is connected to the first end of the switch tube, and the second end of the switch tube and the other end of the bus capacitor are both Connected to the second output terminal of the bridge rectifier.
基于上述描述,进一步结合PWM信号当前的工作状态来确定是否执行状态切换操作,由于在PWM信号输出处于开启状态时,母线电压在整体趋势上处于上升状态,从而根据运行功耗计算母线电压的上升速率。Based on the above description, the current working state of the PWM signal is further combined to determine whether to perform the state switching operation. Since the bus voltage is rising in the overall trend when the PWM signal output is in the on state, the rise of the bus voltage is calculated according to the operating power consumption rate.
在上述任一实施例中,可选地,根据变化速率与预设限压阈值确定动作信号状态的切换时间点,具体包括:在动作信号的输出开启时刻起,根据上升速率确定每个检测周期内的电压上升量;在经过至少一个检测周期后,根据电压上升量确定母线电压在当前输出状态的电压累计上升量;若电压累计上升量大于或等于预设限压阈值,则控制停止输出动作信号;若电压累计上升量小于预设限压阈值,则继续输出动作信号。In any of the foregoing embodiments, optionally, determining the switching time point of the action signal state according to the rate of change and the preset voltage limit threshold includes: starting from the moment when the output of the action signal is turned on, determining each detection period according to the rising rate After at least one detection period, determine the cumulative increase of the bus voltage in the current output state according to the voltage increase; if the cumulative increase of the voltage is greater than or equal to the preset voltage limit threshold, the control stops the output action Signal; if the accumulated voltage rise is less than the preset voltage limit threshold, the action signal will continue to be output.
其中,本领域的技术人员能够理解的是,先前电压上升量为在脉冲宽 度调制信号持续处于输出状态时在当前检测周期进行之前的累积电压上升量,如果当前检测周期为切换至脉冲宽度调制信号输出状态后的第一个检测周期,则先前电压上升量为初始化的电压上升量,可以通常将初始化的电压上升量设置为0。Among them, those skilled in the art can understand that the previous voltage rise is the cumulative voltage rise before the current detection period when the pulse width modulation signal continues to be in the output state. If the current detection period is switched to the pulse width modulation signal In the first detection cycle after the output state, the previous voltage rise is the initialized voltage rise, and the initialized voltage rise can usually be set to 0.
在上述任一实施例中,可选地,根据变化速率与预设限压阈值确定动作信号状态的切换时间点,具体还包括:若电压累计上升量小于预设限压阈值,则根据第一预测增益系数预测下一检测周期内的预估电压上升量;若电压累计上升量与预估电压上升量之和大于或等于预设限压阈值,则控制停止输出动作信号。In any of the foregoing embodiments, optionally, determining the switching time point of the action signal state according to the rate of change and the preset voltage limit threshold value, and specifically includes: if the accumulated voltage rise is less than the preset voltage limit threshold value, then according to the first The predicted gain coefficient predicts the estimated voltage rise in the next detection period; if the sum of the cumulative voltage rise and the estimated voltage rise is greater than or equal to the preset voltage limit threshold, the control stops outputting the action signal.
在上述任一实施例中,可选地,第一预测增益系数大于或等于1,并小于或等于2。In any of the foregoing embodiments, optionally, the first prediction gain coefficient is greater than or equal to 1, and less than or equal to 2.
在上述任一实施例中,可选地,还包括:若电压累计上升量与预估电压上升量之和小于预设限压阈值,则继续在下一检测周期采集输入功率与运行功耗,并根据输入功率与运行功耗更新实时母线电压的值。In any of the above embodiments, optionally, it further includes: if the sum of the accumulated voltage rise and the estimated voltage rise is less than the preset voltage limit threshold, continuing to collect input power and operating power consumption in the next detection period, and Update the real-time bus voltage value according to the input power and operating power consumption.
在该实施例中,通过上升速率预测下一个检测周期的母线电压的上升量,即预估电压上升量,以基于预估电压上升量和当前的电压上升量来确定是否将PWM信号的工作状态切换为停止输出,具体通过检测累积上升量是否达到预设限压阈值,来确定是否满足PWM输出信号的切换条件,即基于预估电压上升量来判断若停止PWM信号输出,单纯通过母线电容供电是否能够满足当前的负载的运行需求,以在满足运行需求时,控制停止PWM信号的输出,即不向开关管输入控制信号,以达到减小开关次数的目的。In this embodiment, the increase in the bus voltage in the next detection cycle is predicted by the increase rate, that is, the estimated voltage increase, to determine whether to change the working state of the PWM signal based on the estimated voltage increase and the current voltage increase Switching to stop output, specifically by detecting whether the cumulative increase reaches the preset voltage limit threshold, to determine whether the switching condition of the PWM output signal is met, that is, based on the estimated voltage increase to determine if the PWM signal output is stopped, and the power supply is purely through the bus capacitor Whether it can meet the operating requirements of the current load so that when the operating requirements are met, the output of the PWM signal is controlled to stop, that is, the control signal is not input to the switch tube to achieve the purpose of reducing the number of switching times.
具体地,将母线电压的初始值初始化处理,即在进入第一个检测周期前,先前电压上升量U 10=0,检测负载的运行功耗,计算母线电压的上升速率V 1,并确定母线电压的上升量ΔU 1=U 10+V 1*T,其中T为负载的检测周期,当母线电压的上升量△U 1大于或等于母线电压变化量的上限值△U max(即预设限压阈值)时,关闭PWM的输出。当母线电压的上升量△U 1(即实际累积电压上升量)小于母线电压变化量的上限值△U max时,则根据上升速率V 1预测下一个负载检测周期母线电压的上升量,即预估电压 上升量△U pre1=k 1*V 1*T,其中k 1为第一预测增益系数,选取范围为[1,2],从而得到预估累积电压上升量△U p1=△U 1+U pre1,当△U p1大于或等于母线电压变化量的上限值△U max时,则控制关闭PWM的输出,以实现PWM输出状态的切换,当△U p1小于△U max时,则根据下一个检测周期的检测结果,依次确定更新后的△U 1(即实际电压累积量)与△U p1(预估累积电压上升量)与△U max,确定是否进行输出状态切换。 Specifically, the initial value of the bus voltage is initialized, that is, before the first detection cycle, the previous voltage rise U 10 =0, the operating power consumption of the load is detected, the rise rate V 1 of the bus voltage is calculated, and the bus is determined The increase in voltage ΔU 1 = U 10 +V 1 *T, where T is the load detection period, when the increase in bus voltage ΔU 1 is greater than or equal to the upper limit of the change in bus voltage ΔU max (that is, the preset When the voltage limit threshold), the PWM output is turned off. When the rise of the bus voltage △U 1 (that is, the actual cumulative voltage rise) is less than the upper limit of the change of the bus voltage △U max , the rise of the bus voltage in the next load detection cycle is predicted according to the rise rate V 1 , namely Estimated voltage rise △U pre1 =k 1 *V 1 *T, where k 1 is the first predictive gain coefficient, and the selection range is [1, 2] to obtain the estimated cumulative voltage rise △U p1 =△U 1 +U pre1 , when △U p1 is greater than or equal to the upper limit value of the bus voltage change △U max , the PWM output is controlled to switch off the PWM output state. When △U p1 is less than △U max , Then, according to the detection result of the next detection cycle, determine the updated △U 1 (that is, the actual voltage accumulation) and △U p1 (the estimated cumulative voltage rise) and △U max in order to determine whether to switch the output state.
在上述任一实施例中,可选地,根据运行功耗确定母线电压在当前检测周期内的变化速率,具体还包括:若动作信号处于停止输出状态,则根据运行功耗确定母线电压在当前检测周期内的下降速率。In any of the above embodiments, optionally, determining the rate of change of the bus voltage in the current detection period according to the operating power consumption, specifically including: if the action signal is in the stop output state, determining that the bus voltage is in the current state according to the operating power consumption The rate of decrease in the detection period.
在该实施例中,由于在PWM信号输出处于停止输出状态时,由于是母线电容放电对负载供电,因此母线电压处于下降状态,因此需要根据运行功耗计算母线电压的下降速率。In this embodiment, when the PWM signal output is in a stopped output state, the bus voltage is in a decreasing state because the bus capacitance is discharged to supply power to the load. Therefore, the decrease rate of the bus voltage needs to be calculated according to the operating power consumption.
在上述任一实施例中,可选地,根据变化速率与预设限压阈值确定动作信号状态的切换时间点,具体还包括:在动作信号的输出关闭时刻起,根据下降速率与对应的检测周期确定每个检测周期的电压下降量,以在经过至少一个检测周期后,根据每个检测周期的电压下降量确定母线电压在当前停止输出状态的电压累计下降量;若电压累计下降量大于或等于预设限压阈值,则控制开启输出动作信号。In any of the above embodiments, optionally, determining the switching time point of the action signal state according to the rate of change and the preset pressure limit threshold, specifically including: starting from the moment when the output of the action signal is turned off, according to the drop rate and the corresponding detection The cycle determines the voltage drop of each detection cycle, so that after at least one detection cycle, the voltage drop of each detection cycle determines the cumulative voltage drop of the bus voltage in the current stop output state; if the cumulative voltage drop is greater than or When it is equal to the preset voltage limit threshold, it controls to turn on the output action signal.
其中,本领域的技术人员能够理解的是,先前电压下降量为在脉冲宽度调制信号持续处于停止输出状态时在当前检测周期进行之前的累积电压下降量,如果当前检测周期为切换至脉冲宽度调制信号停止输出状态后的第一个检测周期,则先前电压下降量为初始化的电压下降量,可以通常将初始化的电压下降量设置为0。Among them, those skilled in the art can understand that the previous voltage drop is the cumulative voltage drop before the current detection cycle when the pulse width modulation signal continues to be in the stop output state. If the current detection cycle is switched to pulse width modulation In the first detection cycle after the signal stops outputting, the previous voltage drop is the initialized voltage drop, which can usually be set to 0.
在上述任一实施例中,可选地,根据变化速率与预设限压阈值确定动作信号状态的切换时间点,具体还包括:若电压累计下降量小于预设限压阈值,则根据第二预测增益系数预测下一检测周期内的预估电压下降量;若电压累计下降量与预估电压下降量之和大于或等于预设限压阈值,则控制开启输出动作信号。In any of the foregoing embodiments, optionally, determining the switching time point of the action signal state according to the rate of change and the preset voltage limit threshold, specifically further includes: if the accumulated voltage drop is less than the preset voltage limit threshold, then according to the second The predictive gain coefficient predicts the estimated voltage drop in the next detection period; if the sum of the cumulative voltage drop and the estimated voltage drop is greater than or equal to the preset voltage limit threshold, the output action signal is controlled to turn on.
在上述任一实施例中,可选地,第二预测增益系数大于或等于1,并 小于或等于2。In any of the foregoing embodiments, optionally, the second prediction gain coefficient is greater than or equal to 1, and less than or equal to 2.
在上述任一实施例中,可选地,还包括:若电压累计下降量与预估电压下降量之和小于预设限压阈值,则继续在下一检测周期采集运行功耗,并根据运行功耗更新实时母线电压的值。In any of the above embodiments, optionally, it further includes: if the sum of the cumulative voltage drop and the estimated voltage drop is less than the preset voltage limit threshold, continue to collect the operating power consumption in the next detection cycle, and then collect the operating power according to the operating power. Consumption updates the value of the real-time bus voltage.
在该实施例中,在PWM处于停止输出状态时,通过基于当前采集到的运行功耗计算得到的当前电压下降量,并基于当前电压下降量去预估下一周期的电压下降量,通过累积得到累积电压下降量,结合预设限压阈值来判定通过母线电容放电维持负载运行的时长,以在判定累积电压下降量大于或等于预设限压阈值时,表明通过电容放电无法再满足负载的正常运行,此时,将PWM的工作状态切换为输出状态,重新通过供电信号对负载供电,以在PWM处于停止输出状态实现减小PFC开关模块的开关次数的同时,保证负载的正常运行。In this embodiment, when the PWM is in the stop output state, the current voltage drop is calculated based on the currently collected operating power consumption, and the voltage drop in the next cycle is estimated based on the current voltage drop. Obtain the cumulative voltage drop, combined with the preset voltage limit threshold to determine the duration of the bus capacitor discharge to maintain the load, so that when the cumulative voltage drop is greater than or equal to the preset voltage limit threshold, it indicates that the capacitor discharge can no longer meet the load. Normal operation, at this time, switch the working state of the PWM to the output state, and re-power the load through the power supply signal to reduce the switching times of the PFC switch module while the PWM is in the stop output state to ensure the normal operation of the load.
具体地,将母线电压的初始值初始化处理,即在进入第一个检测周期前,先前电压下降量△U 20=0,检测负载的运行功耗,计算母线电压下降的速率V 2,并确定母线电压的下降量△U 2=U 20+V 2*T,其中T为负载运行功耗的检测周期,当母线电压的下降量△U 2大于或等于母线电压变化量的上限值△U max(即预设限压阈值)时,开启PWM输出。当母线电压的下降量△U 2(即实际累积电压下降量)小于母线电压变化量的上限值△U max时,预测下一个负载检测周期母线电压的下降量,即预估电压下降量U pre2=k 2*V 2*T,其中第二系数k2为降压的预测增益系数,选取范围为[1,2],从而得到预估累积电压下降量△U p2=△U 2+U pre2,当△U p2大于或等于母线电压变化量的上限值△U max时,开启PWM输出,当△U p2小于△U max时,则根据下一个检测周期的检测结果,依次确定更新后的△U 1(即实际电压累积量)与△U p2(预估累积电压上升量)与△U max,确定是否进行输出状态切换。 Specifically, the initial value of the bus voltage is initialized, that is, before the first detection cycle, the previous voltage drop △U 20 =0, the operating power consumption of the load is detected, the bus voltage drop rate V 2 is calculated, and the determination Bus voltage drop △U 2 =U 20 +V 2 *T, where T is the detection period of load operation power consumption, when the bus voltage drop △U 2 is greater than or equal to the upper limit of the bus voltage change △U When max (that is, the preset voltage limit threshold), the PWM output is turned on. When the bus voltage drop △U 2 (that is, the actual cumulative voltage drop) is less than the upper limit of the bus voltage change △U max , predict the bus voltage drop in the next load detection cycle, that is, the estimated voltage drop U pre2 = k 2 *V 2 *T, where the second coefficient k2 is the predicted gain coefficient of the voltage drop, and the selection range is [1, 2] to obtain the estimated cumulative voltage drop △U p2 =△U 2 +U pre2 , When △U p2 is greater than or equal to the upper limit of the bus voltage change △U max , the PWM output is turned on. When △U p2 is less than △U max , the updated result is determined in turn according to the detection result of the next detection cycle △U 1 (that is, the actual voltage accumulation), △U p2 (estimated cumulative voltage rise) and △U max , determine whether to switch the output state.
在上述任一实施例中,可选地,负载为压缩机,负载为压缩机,根据预设的检测周期采集负载的运行功耗,具体包括:根据检测周期采集压缩机的线电压与线电流;根据线电压与线电流确定每个检测周期中的运行功耗。In any of the above embodiments, optionally, the load is a compressor, and the load is a compressor, and collecting the operating power consumption of the load according to a preset detection period includes: collecting the line voltage and line current of the compressor according to the detection period ; Determine the operating power consumption in each detection cycle according to the line voltage and line current.
在该实施例中,通过设置电流传感器执行压缩机线电流的检测,以基于检测到的电流值来确定负载的运行功耗,从而基于运行功耗确定母线电压的变化速率。In this embodiment, the detection of the compressor line current is performed by setting a current sensor to determine the operating power consumption of the load based on the detected current value, thereby determining the rate of change of the bus voltage based on the operating power consumption.
在上述任一实施例中,可选地,供电信号为交流供电信号,检测周期为交流供电信号的半波周期的整数倍,以在交流供电信号的过零点执行切换操作。In any of the foregoing embodiments, optionally, the power supply signal is an AC power supply signal, and the detection period is an integer multiple of the half-wave period of the AC power supply signal to perform the switching operation at the zero-crossing point of the AC power supply signal.
在该实施例中,通过与交流供电信号的信号周期对应设置检测周期,比如,将交流供电信号的半个周期长度确定为一个检测周期的周期长度,从而在完成一个检测周期后,根据对电压变化量的预测结果确定需要执行PWM输出的切换操作,从而在需要进行切换操作时,在交流供电信号的过零点进行切换操作,以实现burst模式最优化切换方式。In this embodiment, the detection period is set corresponding to the signal period of the AC power supply signal, for example, the half period length of the AC power supply signal is determined as the period length of a detection period, so that after a detection period is completed, according to the voltage The prediction result of the variation determines that the switching operation of the PWM output needs to be performed, so that when the switching operation is required, the switching operation is performed at the zero-crossing point of the AC power supply signal to realize the optimized switching mode of the burst mode.
在上述任一实施例中,可选地,开关管包括IGBT型功率管与MOSFET,MOSFET包括SiC-MOSFET与GaN-MOSFET。In any of the above embodiments, optionally, the switch tube includes an IGBT-type power tube and a MOSFET, and the MOSFET includes a SiC-MOSFET and a GaN-MOSFET.
实施例八Example eight
图8示出了本公开的另一个实施例的运行控制方法的示意流程图。Fig. 8 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
如图8所示,根据本公开的另一个实施例的运行控制方法,包括:As shown in FIG. 8, the operation control method according to another embodiment of the present disclosure includes:
步骤802,根据预设的运行检测周期采集负载的运行功耗。Step 802: Collect operating power consumption of the load according to a preset operating detection period.
在上述实施例中,可选地,根据运行功耗确定驱动控制电路中的母线电压在当前检测周期内的变化速率,具体包括:In the foregoing embodiment, optionally, determining the rate of change of the bus voltage in the drive control circuit in the current detection period according to the operating power consumption specifically includes:
步骤804,若脉冲宽度调制信号处于输出状态,则根据运行功耗确定母线电压的上升速率。In step 804, if the pulse width modulation signal is in the output state, the rise rate of the bus voltage is determined according to the operating power consumption.
在该实施例中,有源PFC电路中设置有储能电感与母线电容,母线电压即母线电容两端的电压,在PWM信号处于输出状态时,还可以进一步分为两种工作模式:一种模式是通过供电信号给储能电感、母线电容和负载供电,即储能电感处于放电模式,另一种模式是通过供电信号给储能电感充电,通过母线电容给负载供电,即电感充电模式,两种工作模式的切换是通过对PFC开关模块中的开关管的开关动作来实现,在PWM信号处于输出状态时,母线电压整体处于上升趋势,在PWM信号处于停止输出状态时,此时供电信号与负载之间相当于处于切断状态,通过母线电容 对负载供电,由于母线电容放电,因此母线电压处于下降趋势。In this embodiment, the active PFC circuit is provided with an energy storage inductor and a bus capacitor. The bus voltage is the voltage across the bus capacitor. When the PWM signal is in the output state, it can be further divided into two working modes: one mode It is to supply power to the energy storage inductor, bus capacitor and load through the power supply signal, that is, the energy storage inductor is in the discharge mode. The other mode is to charge the energy storage inductor through the power supply signal and power the load through the bus capacitor, that is, the inductor charging mode. The switching of the two working modes is realized by the switching action of the switch tube in the PFC switch module. When the PWM signal is in the output state, the overall bus voltage is in an upward trend. When the PWM signal is in the stop output state, the power supply signal and The load is equivalent to being in a cut-off state, and the load is supplied with power through the bus capacitance. Because the bus capacitance is discharged, the bus voltage is in a downward trend.
具体地,驱动控制电路中包括功率因数校正模块,对于有源驱动控制电路而言,功率因数校正模块包括桥式整流器,桥式整流器的第一输出端依次串联有储能电感、限流二极管与母线电容,限流二极管的阴极连接至母线电容的一端,储能电感与限流二极管之间的公共连接点连接至开关管的第一端,开关管的第二端与母线电容的另一端均连接至桥式整流器的第二输出端。Specifically, the drive control circuit includes a power factor correction module. For the active drive control circuit, the power factor correction module includes a bridge rectifier. The first output end of the bridge rectifier is connected in series with an energy storage inductor, a current limiting diode, and Bus capacitor, the cathode of the current limiting diode is connected to one end of the bus capacitor, the common connection point between the energy storage inductor and the current limiting diode is connected to the first end of the switch tube, and the second end of the switch tube and the other end of the bus capacitor are both Connected to the second output terminal of the bridge rectifier.
基于上述描述,进一步结合PWM信号当前的工作状态来确定是否执行状态切换操作,由于在PWM信号输出处于开启状态时,母线电压在整体趋势上处于上升状态,从而根据运行功耗计算母线电压的上升速率。Based on the above description, the current working state of the PWM signal is further combined to determine whether to perform the state switching operation. Since the bus voltage is rising in the overall trend when the PWM signal output is in the on state, the rise of the bus voltage is calculated according to the operating power consumption rate.
如图8所示,在上述任一实施例中,可选地,运行功耗根据变化速率与检测周期的时长确定脉冲宽度调制信号的状态切换时间点,具体包括:As shown in FIG. 8, in any of the foregoing embodiments, optionally, the operating power consumption determines the state switching time point of the pulse width modulation signal according to the change rate and the duration of the detection period, which specifically includes:
步骤806,根据上升速率计算当前检测周期内的当前电压上升量;Step 806: Calculate the current voltage rise in the current detection period according to the rise rate;
步骤808,根据当前电压上升量与先前电压上升量确定实际累积电压上升量;Step 808: Determine the actual cumulative voltage increase according to the current voltage increase and the previous voltage increase;
步骤810,判断实际累积电压上升量是否大于或等于预设限压阈值,若判定结果为“是”,则进入步骤818,若判定结果为“否”,则进入步骤812。Step 810: Determine whether the actual cumulative voltage rise is greater than or equal to the preset voltage limit threshold. If the determination result is "Yes", then go to step 818, and if the determination result is "No", then go to step 812.
其中,先前电压上升量为脉冲宽度调制信号处于输出状态时的历史累计电压上升量。Among them, the previous voltage rise is the historical accumulated voltage rise when the pulse width modulation signal is in the output state.
在上述任一实施例中,可选地,运行功耗根据变化速率与检测周期的时长确定脉冲宽度调制信号的状态切换时间点,具体还包括:In any of the foregoing embodiments, optionally, the operating power consumption determines the state switching time point of the pulse width modulation signal according to the rate of change and the duration of the detection period, which specifically further includes:
步骤812,若检测到实际累积电压上升量小于预设限压阈值,则根据第一预测增益系数预测下一检测周期内的预估电压上升量,其中,第一预测增益系数大于或等于1,并小于或等于2;Step 812: If it is detected that the actual cumulative voltage increase is less than the preset voltage limit threshold, predict the estimated voltage increase in the next detection period according to the first predicted gain coefficient, where the first predicted gain coefficient is greater than or equal to 1, And less than or equal to 2;
步骤814,计算当前电压上升量与预估电压上升量之和,并确定为预估累积电压上升量;Step 814: Calculate the sum of the current voltage increase and the estimated voltage increase, and determine it as the estimated cumulative voltage increase;
步骤816,判断预估累积电压上升量是否大于或等于预设限压阈值,若判定结果为“是”,则进入步骤818,若判定结果为“否”,则返回步 骤802,即若预估累积电压上升量小于预设限压阈值,则返回重新根据检测周期采集运行功耗,并根据运行功耗更新实际累积电压上升量或预估累积电压上升量;若实际累积电压上升量或预估累积电压上升量大于或等于预设限压阈值,在当前检测周期结束时控制停止输出脉冲宽度调制信号;Step 816: Determine whether the estimated cumulative voltage rise is greater than or equal to the preset voltage limit threshold. If the determination result is "Yes", go to step 818, and if the determination result is "No", then return to step 802, that is, if the estimated If the accumulated voltage rise is less than the preset voltage limit threshold, it will return to collect the operating power consumption according to the detection cycle, and update the actual accumulated voltage rise or the estimated accumulated voltage rise according to the operating power consumption; if the actual accumulated voltage rise or estimated The cumulative voltage rise is greater than or equal to the preset voltage limit threshold, and the control stops outputting the pulse width modulation signal at the end of the current detection period;
步骤818,在当前检测周期结束时控制停止输出脉冲宽度调制信号。Step 818, control to stop outputting the pulse width modulation signal when the current detection period ends.
在该实施例中,通过上升速率预测下一个检测周期的母线电压的上升量,即预估电压上升量,以基于预估电压上升量和当前的电压上升量来确定是否将PWM信号的工作状态切换为停止输出,具体通过检测累积上升量是否达到预设限压阈值,来确定是否满足PWM输出信号的切换条件,即基于预估电压上升量来判断若停止PWM信号输出,单纯通过母线电容供电是否能够满足当前的负载的运行需求,以在满足运行需求时,控制停止PWM信号的输出,即不向开关管输入控制信号,以达到减小开关次数的目的。In this embodiment, the increase in the bus voltage in the next detection cycle is predicted by the increase rate, that is, the estimated voltage increase, to determine whether to change the working state of the PWM signal based on the estimated voltage increase and the current voltage increase Switching to stop output, specifically by detecting whether the cumulative increase reaches the preset voltage limit threshold, to determine whether the switching condition of the PWM output signal is met, that is, based on the estimated voltage increase to determine if the PWM signal output is stopped, and the power supply is purely through the bus capacitor Whether it can meet the operating requirements of the current load so that when the operating requirements are met, the output of the PWM signal is controlled to stop, that is, the control signal is not input to the switch tube to achieve the purpose of reducing the number of switching times.
具体地,将母线电压的初始值初始化处理,即在进入第一个检测周期前,先前电压上升量U 10=0,检测负载的运行功耗,计算母线电压的上升速率V 1,并确定母线电压的上升量ΔU 1=U 10+V 1*T,其中T为负载的检测周期,当母线电压的上升量△U 1大于或等于母线电压变化量的上限值△U max(即预设限压阈值)时,关闭PWM的输出。当母线电压的上升量△U 1(即实际累积电压上升量)小于母线电压变化量的上限值△U max时,则根据上升速率V 1预测下一个负载检测周期母线电压的上升量,即预估电压上升量△U pre1=k 1*V 1*T,其中k 1为第一预测增益系数,选取范围为[1,2],从而得到预估累积电压上升量△U p1=△U 1+U pre1,当△U p1大于或等于母线电压变化量的上限值△U max时,则控制关闭PWM的输出,以实现PWM输出状态的切换,当△U p1小于△U max时,则根据下一个检测周期的检测结果,依次确定更新后的△U 1(即实际电压累积量)与△U p1(预估累积电压上升量)与△U max,确定是否进行输出状态切换。 Specifically, the initial value of the bus voltage is initialized, that is, before the first detection cycle, the previous voltage rise U 10 =0, the operating power consumption of the load is detected, the rise rate V 1 of the bus voltage is calculated, and the bus is determined The increase in voltage ΔU 1 = U 10 +V 1 *T, where T is the load detection period, when the increase in bus voltage ΔU 1 is greater than or equal to the upper limit of the change in bus voltage ΔU max (that is, the preset When the voltage limit threshold), the PWM output is turned off. When the rise of the bus voltage △U 1 (that is, the actual cumulative voltage rise) is less than the upper limit of the change of the bus voltage △U max , the rise of the bus voltage in the next load detection cycle is predicted according to the rise rate V 1 , namely Estimated voltage rise △U pre1 =k 1 *V 1 *T, where k 1 is the first predictive gain coefficient, and the selection range is [1, 2] to obtain the estimated cumulative voltage rise △U p1 =△U 1 +U pre1 , when △U p1 is greater than or equal to the upper limit value of the bus voltage change △U max , the PWM output is controlled to switch off the PWM output state. When △U p1 is less than △U max , Then, according to the detection result of the next detection cycle, determine the updated △U 1 (that is, the actual voltage accumulation) and △U p1 (the estimated cumulative voltage rise) and △U max in order to determine whether to switch the output state.
实施例九Example 9
图9示出了本公开的再一个实施例的运行控制方法的示意流程图。Fig. 9 shows a schematic flowchart of an operation control method according to still another embodiment of the present disclosure.
如图9所示,根据本公开的再一个实施例的运行控制方法,包括:As shown in FIG. 9, the operation control method according to still another embodiment of the present disclosure includes:
步骤902,根据预设的检测周期采集负载的运行功耗。Step 902: Collect operating power consumption of the load according to a preset detection period.
在上述任一实施例中,可选地,根据运行功耗确定驱动控制电路中的母线电压在当前检测周期内的变化速率,具体包括:In any of the foregoing embodiments, optionally, determining the rate of change of the bus voltage in the drive control circuit in the current detection period according to the operating power consumption specifically includes:
步骤904,若脉冲宽度调制信号处于停止输出状态,则根据运行功耗确定母线电压的下降速率。Step 904: If the pulse width modulation signal is in the output stop state, determine the rate of decrease of the bus voltage according to the operating power consumption.
在该实施例中,由于在PWM信号输出处于停止输出状态时,由于是母线电容放电对负载供电,因此母线电压处于下降状态,因此需要根据运行功耗计算母线电压的下降速率。In this embodiment, when the PWM signal output is in a stopped output state, the bus voltage is in a decreasing state because the bus capacitance is discharged to supply power to the load. Therefore, the decrease rate of the bus voltage needs to be calculated according to the operating power consumption.
如图9所示,在上述任一实施例中,可选地,运行功耗根据变化速率与检测周期的时长确定脉冲宽度调制信号的状态切换时间点,具体包括:As shown in FIG. 9, in any of the foregoing embodiments, optionally, the operating power consumption determines the state switching time point of the pulse width modulation signal according to the change rate and the duration of the detection period, which specifically includes:
步骤906,根据下降速率计算当前检测周期内的当前电压下降量;Step 906: Calculate the current voltage drop in the current detection period according to the drop rate;
步骤908,根据当前电压下降量与先前电压下降量确定实际累积电压下降量;Step 908: Determine the actual cumulative voltage drop according to the current voltage drop and the previous voltage drop;
步骤910,判断实际累积电压下降量是否大于或等于预设限压阈值,若判定结果为“是”,则进入步骤918,若判定结果为“否”,则进入步骤912。Step 910: Determine whether the actual accumulated voltage drop is greater than or equal to the preset voltage limit threshold. If the determination result is "Yes", then go to step 918, and if the determination result is "No", then go to step 912.
其中,先前电压下降量为脉冲宽度调制信号处于停止输出状态时的历史累计电压下降量。Among them, the previous voltage drop is the historical accumulated voltage drop when the pulse width modulation signal is in the output stop state.
在上述任一实施例中,可选地,运行功耗根据变化速率与检测周期的时长确定脉冲宽度调制信号的状态切换时间点,具体还包括:In any of the foregoing embodiments, optionally, the operating power consumption determines the state switching time point of the pulse width modulation signal according to the rate of change and the duration of the detection period, which specifically further includes:
步骤912,若检测到实际累积电压下降量小于预设限压阈值,则根据第二预测增益系数预测下一检测周期内的预估电压下降量,其中,第二预测增益系数大于或等于1,并小于或等于2;Step 912: If it is detected that the actual accumulated voltage drop is less than the preset voltage limit threshold, predict the estimated voltage drop in the next detection period according to the second predicted gain coefficient, where the second predicted gain coefficient is greater than or equal to 1, And less than or equal to 2;
步骤914,计算当前电压下降量与预估电压下降量之和,并确定为预估累积电压下降量;Step 914: Calculate the sum of the current voltage drop and the estimated voltage drop, and determine it as the estimated cumulative voltage drop;
步骤916,判断预估累积电压下降量是否大于或等于预设限压阈值,若判定结果为“是”,则进入步骤918,若判定结果为“否”,则返回步骤902,即若预估累积电压下降量小于预设限压阈值,则返回重新根据检测周期采集运行功耗,并根据运行功耗更新实际累积电压下降量或预估累 积电压下降量;若实际累积电压下降量或预估累积电压下降量大于或等于预设限压阈值,在当前检测周期结束时控制启动输出脉冲宽度调制信号。Step 916: Determine whether the estimated cumulative voltage drop is greater than or equal to the preset voltage limit threshold. If the result of the determination is "Yes", go to step 918, and if the result of the determination is "No", then return to step 902, that is, if the estimated If the cumulative voltage drop is less than the preset voltage limit threshold, it will return to collect the operating power consumption according to the detection cycle, and update the actual cumulative voltage drop or the estimated cumulative voltage drop according to the operating power consumption; if the actual cumulative voltage drop or estimated The cumulative voltage drop is greater than or equal to the preset voltage limit threshold, and the pulse width modulation signal is controlled to start output at the end of the current detection period.
步骤918,在当前检测周期结束时控制启动输出脉冲宽度调制信号。Step 918, control to start outputting a pulse width modulation signal when the current detection period ends.
在该实施例中,在PWM处于停止输出状态时,通过基于当前采集到的运行功耗计算得到的当前电压下降量,并基于当前电压下降量去预估下一周期的电压下降量,通过累积得到累积电压下降量,结合预设限压阈值来判定通过母线电容放电维持负载运行的时长,以在判定累积电压下降量大于或等于预设限压阈值时,表明通过电容放电无法再满足负载的正常运行,此时,将PWM的工作状态切换为输出状态,重新通过供电信号对负载供电,以在PWM处于停止输出状态实现减小PFC开关模块的开关次数的同时,保证负载的正常运行。In this embodiment, when the PWM is in the stop output state, the current voltage drop is calculated based on the currently collected operating power consumption, and the voltage drop in the next cycle is estimated based on the current voltage drop. Obtain the cumulative voltage drop, combined with the preset voltage limit threshold to determine the duration of the bus capacitor discharge to maintain the load, so that when the cumulative voltage drop is greater than or equal to the preset voltage limit threshold, it indicates that the capacitor discharge can no longer meet the load. Normal operation, at this time, switch the working state of the PWM to the output state, and re-power the load through the power supply signal to reduce the switching times of the PFC switch module while the PWM is in the stop output state to ensure the normal operation of the load.
通过上升速率预测下一个检测周期的母线电压的上升量,即预估电压上升量,以基于预估电压上升量和当前的电压上升量来确定是否将PWM信号的工作状态切换为停止输出,具体通过检测累积上升量是否达到预设限压阈值,来确定是否满足PWM输出信号的切换条件,即基于预估电压上升量来判断若停止PWM信号输出,单纯通过母线电容供电是否能够满足当前的负载的运行需求,以在满足运行需求时,控制停止PWM信号的输出,即不向开关管输入控制信号,以达到减小开关次数的目的。Predict the rise of the bus voltage in the next detection cycle by the rise rate, that is, the estimated voltage rise, to determine whether to switch the working state of the PWM signal to stop output based on the estimated voltage rise and the current voltage rise. Determine whether the switching condition of the PWM output signal is satisfied by detecting whether the cumulative rise has reached the preset voltage limit threshold, that is, based on the estimated voltage rise, it is judged whether the current load can be satisfied by the power supply of the bus capacitor if the PWM signal output is stopped. To achieve the purpose of reducing the number of switching times, the output of the PWM signal is controlled to stop when the operation demand is met, that is, no control signal is input to the switch tube.
具体地,将母线电压的初始值初始化处理,即在进入第一个检测周期前,先前电压下降量△U 20=0,检测负载的运行功耗,计算母线电压下降的速率V 2,并确定母线电压的下降量△U 2=U 20+V 2*T,其中T为负载运行功耗的检测周期,当母线电压的下降量△U 2大于或等于母线电压变化量的上限值△U max(即预设限压阈值)时,开启PWM输出。当母线电压的下降量△U 2(即实际累积电压下降量)小于母线电压变化量的上限值△U max时,预测下一个负载检测周期母线电压的下降量,即预估电压下降量U pre2=k 2*V 2*T,其中第二系数k2为降压的预测增益系数,选取范围为[1,2],从而得到预估累积电压下降量△U p2=△U 2+U pre2,当△U p2大于或等于母线电压变化量的上限值△U max时,开启PWM输出,当△U p2小于△U max时,则根据下一个检测周期的检测结果,依次确定更新后的△U 1(即 实际电压累积量)与△U p2(预估累积电压上升量)与△U max,确定是否进行输出状态切换。 Specifically, the initial value of the bus voltage is initialized, that is, before the first detection cycle, the previous voltage drop △U 20 =0, the operating power consumption of the load is detected, the bus voltage drop rate V 2 is calculated, and the determination Bus voltage drop △U 2 =U 20 +V 2 *T, where T is the detection period of load operation power consumption, when the bus voltage drop △U 2 is greater than or equal to the upper limit of the bus voltage change △U When max (that is, the preset voltage limit threshold), the PWM output is turned on. When the bus voltage drop △U 2 (that is, the actual cumulative voltage drop) is less than the upper limit of the bus voltage change △U max , predict the bus voltage drop in the next load detection cycle, that is, the estimated voltage drop U pre2 = k 2 *V 2 *T, where the second coefficient k2 is the predicted gain coefficient of the voltage drop, and the selection range is [1, 2] to obtain the estimated cumulative voltage drop △U p2 =△U 2 +U pre2 , When △U p2 is greater than or equal to the upper limit of the bus voltage change △U max , the PWM output is turned on. When △U p2 is less than △U max , the updated result is determined in turn according to the detection result of the next detection cycle △U 1 (that is, the actual voltage accumulation), △U p2 (estimated cumulative voltage rise) and △U max , determine whether to switch the output state.
在上述任一实施例中,可选地,负载为压缩机,负载的运行功耗为压缩机的三线电流,驱动控制电路中设置有母线电容,根据运行功耗确定驱动控制电路中的母线电压在当前检测周期内的变化速率,具体包括:根据三线电流确定压缩机的运行功耗;根据运行功耗确定变化速率,其中,若脉冲宽度调制信号处于输出状态,通过供电信号或母线电容对负载供电,母线电压整体呈上升状态,变化速率为上升速率,若脉冲宽度调制信号处于停止输出状态,通过母线电容对负载供电,母线电压呈下降状态,变化速率为下降速率。In any of the above embodiments, optionally, the load is a compressor, the operating power consumption of the load is the three-wire current of the compressor, and a bus capacitor is provided in the drive control circuit, and the bus voltage in the drive control circuit is determined according to the operating power consumption. The rate of change in the current detection cycle includes: determining the operating power consumption of the compressor according to the three-wire current; determining the rate of change according to the operating power consumption, where, if the pulse width modulation signal is in the output state, the power supply signal or bus capacitance When power is supplied, the overall bus voltage is rising, and the rate of change is the rising rate. If the pulse width modulation signal is in the stop output state, and the load is supplied through the bus capacitor, the bus voltage is falling, and the rate of change is the falling rate.
在该实施例中,通过设置电流传感器执行压缩机线电流的检测,以基于检测到的电流值来确定负载的运行功耗,从而基于运行功耗确定母线电压的变化速率。In this embodiment, the detection of the compressor line current is performed by setting a current sensor to determine the operating power consumption of the load based on the detected current value, thereby determining the rate of change of the bus voltage based on the operating power consumption.
在上述任一实施例中,可选地,供电信号为交流供电信号,检测周期与供电信号的信号周期对应设置,以在交流供电信号的过零点执行脉冲宽度调制信号的输出状态的切换操作。In any of the foregoing embodiments, optionally, the power supply signal is an AC power supply signal, and the detection period is set corresponding to the signal period of the power supply signal to perform the switching operation of the output state of the pulse width modulation signal at the zero-crossing point of the AC power supply signal.
在该实施例中,通过与交流供电信号的信号周期对应设置检测周期,比如,将交流供电信号的半个周期长度确定为一个检测周期的周期长度,从而在完成一个检测周期后,根据对电压变化量的预测结果确定需要执行PWM输出的切换操作,从而在需要进行切换操作时,在交流供电信号的过零点进行切换操作,以实现burst模式最优化切换方式。In this embodiment, the detection period is set corresponding to the signal period of the AC power supply signal, for example, the half period length of the AC power supply signal is determined as the period length of a detection period, so that after a detection period is completed, according to the voltage The prediction result of the variation determines that the switching operation of the PWM output needs to be performed, so that when the switching operation is required, the switching operation is performed at the zero-crossing point of the AC power supply signal to realize the optimized switching mode of the burst mode.
上述实施例描述了间歇振荡控制模式中如何确定动作信号状态的切换点的技术方案,下面结合实施例十至实施例十二描述如何在间歇振荡控制模式与不控整流模式下进行切换控制。The foregoing embodiment describes the technical solution of how to determine the switching point of the action signal state in the intermittent oscillation control mode. The following describes how to perform switching control in the intermittent oscillation control mode and the uncontrolled rectification mode in conjunction with Embodiment 10 to Embodiment 12.
实施例十Example ten
如图10所示,根据本公开的一个实施例的运行控制方法,适用于驱动控制电路,驱动控制电路包括功率因数校正模块,功率因数校正模块包括开关管,以通过向开关管输出高频动作信号控制供电信号对负载供电,运行控制方法包括:As shown in FIG. 10, the operation control method according to an embodiment of the present disclosure is applicable to a drive control circuit. The drive control circuit includes a power factor correction module, and the power factor correction module includes a switch tube to output high-frequency actions to the switch tube. Signal control The power supply signal supplies power to the load. The operation control methods include:
步骤1002,获取负载的运行参数;Step 1002, obtain the operating parameters of the load;
步骤1004,检测到运行参数小于第一参数阈值,根据第一控制模式控制开关管开闭;Step 1004: It is detected that the operating parameter is less than the first parameter threshold, and the switch tube is switched on and off according to the first control mode;
步骤1006,检测到运行参数大于或等于第一参数阈值,根据第二控制模式控制开关管开闭,其中,第一控制模式为不控整流模式,在不控整流模式中,不向多个开关管输入动作信号,第二控制模式为间歇振荡控制模式。Step 1006: It is detected that the operating parameter is greater than or equal to the first parameter threshold, and the switching tube is controlled to open and close according to the second control mode. The first control mode is the uncontrolled rectification mode. In the uncontrolled rectification mode, multiple switches are not Tube input action signal, the second control mode is intermittent oscillation control mode.
在该实施例中,在通过功率因素控制模块控制交流供电信号对负载供电的过程中,针对功耗较小的负载,如果通过持续向开关管输出高频控制信号,则会增加无谓的开关损耗,通过采集负载的运行参数,以根据运行参数确定负载的大小,结合与运行参数相同类型的第一参数阈值,以采用第一参数阈值来作为负载大小的划分标准,具体地,在检测到运行参数小于低于第一参数阈值时,表明采用不控整流模式即可保证交流供电信号对负载正常供电,在检测到运行参数大于或等于第一参数阈值时,则表示需要采用间歇振荡控制模式向功率因数校正模块中的开关管输出高频动作信号,以实现对负载供电的高效控制,其中对于第一控制模式,由于不需要向开关管输出高频控制信号,因此不会产生开关损耗,而对于第二控制模式,由于只是间歇式的向开关管输出高频动作信号,因此相对于持续输出控制模式而言,也能够减小导通损耗。In this embodiment, in the process of controlling the AC power supply signal to supply power to the load through the power factor control module, for the load with low power consumption, if the high-frequency control signal is continuously output to the switch tube, unnecessary switching loss will be increased. , By collecting the operating parameters of the load to determine the size of the load according to the operating parameters, combined with the first parameter threshold of the same type as the operating parameters, the first parameter threshold is used as the load size division standard. Specifically, when the operation is detected When the parameter is less than the threshold value of the first parameter, it indicates that the uncontrolled rectification mode can ensure the normal power supply of the AC power signal to the load. When the operating parameter is detected to be greater than or equal to the threshold value of the first parameter, it indicates that the intermittent oscillation control mode is required to be used. The switch tube in the power factor correction module outputs a high-frequency action signal to achieve efficient control of the load power supply. For the first control mode, since there is no need to output a high-frequency control signal to the switch tube, no switching loss occurs. For the second control mode, since only the high-frequency action signal is output to the switch tube intermittently, the conduction loss can also be reduced compared to the continuous output control mode.
其中,高频动作信号具体为脉冲宽度调制信号(即Pulse Width Modulation Control,PWM信号)。Among them, the high-frequency action signal is specifically a pulse width modulation signal (ie, Pulse Width Modulation Control, PWM signal).
多脉冲控制模式,是指不向开关管输出任何控制信号,而只是通过与开关管反向并联的续流二极管实现整流输出,适用于小负载的使用场合。The multi-pulse control mode means that no control signal is output to the switch tube, but the rectified output is realized by the freewheeling diode in anti-parallel with the switch tube, which is suitable for small load applications.
间歇振荡控制模式,是指根据直流母线电压来确定开关管的高频工作信号的输出时长与停止输出时长,其中,输出时长与停止输出时长均会维持多个交流供电信号的多个半波时长,并且优选地在交流供电信号的过零点执行输出状态的切换操作,以实现降低的开关损耗,提高功率因数校正的效率。The intermittent oscillation control mode is to determine the output duration and stop output duration of the high-frequency operating signal of the switching tube according to the DC bus voltage. The output duration and the stop output duration will maintain multiple half-wave durations of multiple AC power signals And preferably, the switching operation of the output state is performed at the zero-crossing point of the AC power supply signal, so as to achieve reduced switching loss and improve the efficiency of power factor correction.
具体地,在处于输出状态,整个半个周期均为交替开关状态,在处于 停止输出状态,整个半个周期均停止输出。Specifically, in the output state, the entire half cycle is in the alternate switching state, and in the stop output state, the entire half cycle stops output.
另外,开关管可以优选使用IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)型功率管,也可以选用MOSFET(Metal-Oxide-Semiconductor Field-Effect Transistor,金属氧化物半导体功率场效应晶体管)、以及SiC-MOSFET和GaN-MOSFET器件。In addition, the switch tube can preferably use IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) type power tube, or MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor, metal oxide semiconductor power field effect transistor), And SiC-MOSFET and GaN-MOSFET devices.
在上述实施例中,可选地,多个开关管构造形成桥式模组,桥式模组的每个桥臂的开关管依次记作第一开关管、第二开关管、第三开关管和第四开关管,其中,第一开关管和第二开关管之间的公共端接入交流供电信号的第一输入线路,第三开关管和第四开关管之间的公共端接入交流供电信号的第二输入线路,以及,第一开关管与第三开关管之间的公共端接入母线信号的高压线路,第二开关管与第四开关管之间的公共端接入母线信号的低压线路,并在高压线路与低压线路之间连接母线电容,将母线电容两端的电压确定为负载的母线电压;其中,每个开关管还反向并联有续流二极管,在第一控制模式下,通过控制续流二极管导通,执行交流供电信号的整流操作。In the above embodiment, optionally, multiple switch tubes are constructed to form a bridge module, and the switch tubes of each bridge arm of the bridge module are sequentially denoted as the first switch tube, the second switch tube, and the third switch tube. And the fourth switch tube, where the common terminal between the first switch tube and the second switch tube is connected to the first input line of the AC power supply signal, and the common terminal between the third switch tube and the fourth switch tube is connected to the AC The second input line of the power supply signal, and the common end between the first switch tube and the third switch tube is connected to the high-voltage line of the bus signal, and the common end between the second switch tube and the fourth switch tube is connected to the bus signal The bus capacitor is connected between the high voltage line and the low voltage line, and the voltage across the bus capacitor is determined as the bus voltage of the load. Among them, each switch tube is also connected in reverse parallel with a freewheeling diode. In the first control mode Next, by controlling the freewheeling diode to conduct, the rectification operation of the AC power supply signal is performed.
在该实施例中,针对无桥图腾柱型功率因数校正模块,由于无桥图腾柱型功率因数校正模块具有多个开关管,其控制逻辑相对于升压型功率因数校正模块(BOOST-PFC)更加复杂,因此更需要通过不同于现有技术中的持续高频输出控制方式的第一控制模式与第二控制模式来提高功率因数校正的效率,并降低开关功耗。In this embodiment, for the bridgeless totem pole type power factor correction module, since the bridgeless totem pole type power factor correction module has multiple switch tubes, its control logic is relative to the boost type power factor correction module (BOOST-PFC) It is more complicated, and therefore it is more necessary to improve the efficiency of power factor correction and reduce switching power consumption through the first control mode and the second control mode that are different from the continuous high-frequency output control method in the prior art.
如图21所示,U S交流供电信号,I S为对应的供电电流,在不控整流模式中,不向开关管输出高频控制信号,因此图腾柱型功率因数校正模块可以简化视为由四个二极管构成的整流模块,根据续流二极管的单向导通特性,在续流二极管两端的电压大于导通电压时,实现供电输出,通过交流供电信号对母线电容与负载供电,一方面,由于没有对交流供电信号进行升压操作,因此能够实现对小负载的供电控制,另一方面,由于不涉及到对开关管的开关控制,因此有利于减小开关管的导通损耗。 Shown in Figure 21, U S AC power signal, I S corresponding supply current, the controlled rectifier mode, no high frequency output to the switch control signal, so the power factor correction module totem cylindrical considered can be simplified by the The rectifier module composed of four diodes, according to the unidirectional conduction characteristic of the freewheeling diode, realizes power supply output when the voltage across the freewheeling diode is greater than the conduction voltage, and supplies power to the bus capacitor and load through the AC power supply signal. The AC power supply signal is not boosted, so the power supply control to the small load can be realized. On the other hand, since the switching control of the switching tube is not involved, it is beneficial to reduce the conduction loss of the switching tube.
实施例十一Example 11
在上述任一实施例中,可选地,检测到运行参数大于或等于第一参数 阈值,根据第二控制模式控制多个开关管开闭,具体包括:获取负载的母线电压;根据母线电压与预设下限电压阈值,以及预设上限电压阈值之间的关系,确定第二控制模式的间歇振荡控制策略,以根据间歇振荡控制策略控制是否向第一开关管与第二开关管输出高频动作信号,使母线电压能够在预设下限电压阈值与预设上限电压阈值之间变化,其中,预设上限电压阈值大于预设下限电压阈值。In any of the foregoing embodiments, optionally, detecting that the operating parameter is greater than or equal to the first parameter threshold, and controlling the opening and closing of multiple switch tubes according to the second control mode includes: obtaining the bus voltage of the load; The relationship between the preset lower limit voltage threshold and the preset upper limit voltage threshold is determined to determine the intermittent oscillation control strategy of the second control mode to control whether to output high-frequency actions to the first switching tube and the second switching tube according to the intermittent oscillation control strategy Signal to enable the bus voltage to change between the preset lower limit voltage threshold and the preset upper limit voltage threshold, where the preset upper limit voltage threshold is greater than the preset lower limit voltage threshold.
在该实施例中,在第二控制模式中,通过分别限定预设下限电压阈值与预设上限电压阈值,以限定出母线电压的正常变化范围,只要母线电压处于该正常变化范围之内,即可保证负载的正常运行,在能够保证负载能够正常运行的前提下,可以针对母线电压的变化设置对应的burst(间歇振荡)模式的控制策略,即间歇振荡控制策略,以通过间歇振荡控制策略控制高频动作信号处于间歇性的输出状态,即不需要高频动作信号持续处于输出状态,也即开关管不需要持续处于高频动作开关状态,从而能够减小驱动控制电路中功率因数校正模块的功耗,以提升采用该驱动控制电路的电器设备(比如空调器)的能效。In this embodiment, in the second control mode, by separately defining the preset lower limit voltage threshold and the preset upper limit voltage threshold, the normal variation range of the bus voltage is defined, as long as the bus voltage is within the normal variation range, that is, It can ensure the normal operation of the load. Under the premise of ensuring the normal operation of the load, the corresponding burst (intermittent oscillation) mode control strategy can be set for the change of the bus voltage, that is, the intermittent oscillation control strategy, so as to be controlled by the intermittent oscillation control strategy. The high-frequency action signal is in an intermittent output state, that is, the high-frequency action signal does not need to be continuously in the output state, that is, the switch tube does not need to be continuously in the high-frequency action switch state, which can reduce the power factor correction module in the drive control circuit. Power consumption to improve the energy efficiency of electrical equipment (such as air conditioners) using the drive control circuit.
其中,高频动作信号具体可以为脉冲宽度调制信号(即PWM信号),获取负载的母线电压,可以通过设置母线电压检测模块实现,也可以通过采集负载的运行参数,以基于运行参数确定。Among them, the high-frequency action signal may specifically be a pulse width modulation signal (ie, a PWM signal). Obtaining the bus voltage of the load can be achieved by setting a bus voltage detection module, or it can be determined based on the operating parameters by collecting the operating parameters of the load.
另外,本申请限定出的间歇振荡控制策略同时适用于boost(升压模式)功率因数校正模块以及图腾柱型的功率因数校正模块。In addition, the intermittent oscillation control strategy defined in this application is applicable to both boost (boost mode) power factor correction modules and totem pole type power factor correction modules.
本领域的技术人员能够理解的是,母线电压可以视为对负载的供电电压,供电信号可以为市电的交流供电信号,也可以为经过整流器整流后的直流供电信号,通过限定的预设下限电压阈值与预设上限电压阈值,以及下限电压阈值与预设上限电压阈值形成的阈值区间,保证了驱动控制电路对负载供电的可靠性,通过基于下限电压阈值与预设上限电压阈值形成的间歇振荡控制策略,减小了开关管的导通损耗,并能够提高功率因数校正的执行效率。Those skilled in the art can understand that the bus voltage can be regarded as the power supply voltage to the load, and the power supply signal can be the AC power supply signal of the mains or the DC power supply signal rectified by the rectifier, passing a limited preset lower limit The voltage threshold and the preset upper limit voltage threshold, and the threshold interval formed by the lower limit voltage threshold and the preset upper limit voltage threshold, ensure the reliability of the drive control circuit to supply power to the load. The interval is formed based on the lower limit voltage threshold and the preset upper limit voltage threshold. The oscillation control strategy reduces the conduction loss of the switch tube and can improve the execution efficiency of power factor correction.
在上述实施例中,可选地,根据母线电压与预设下限电压阈值,以及预设上限电压阈值之间的关系,确定对应的间歇振荡控制策略,具体包括: 若高频动作信号处于停止输出状态,且检测到母线电压下降至小于或等于预设下限电压阈值,则控制向开关管输出高频动作信号,以控制母线电压上升,以接近上限电压阈值。In the foregoing embodiment, optionally, according to the relationship between the bus voltage and the preset lower limit voltage threshold, and the preset upper limit voltage threshold, the corresponding intermittent oscillation control strategy is determined, which specifically includes: If the high-frequency action signal is in stop output State, and detecting that the bus voltage has dropped to less than or equal to the preset lower voltage threshold, control to output a high-frequency action signal to the switch tube to control the rise of the bus voltage to approach the upper voltage threshold.
在该实施例中,驱动控制电路中设置有储能电感与母线电容,母线电压即母线电容两端的电压,在高频动作信号处于停止输出的前提下,此时供电信号与负载之间相当于处于切断状态,通过母线电容对负载供电,由于母线电容放电,因此母线电压处于下降趋势,若检测到母线电压下降至小于或等于预设下限电压阈值,则控制开启向开关管输出高频动作信号,以通过开关管的高频动作,使供电信号对负载进行供电,从而能够使母线电压处于上升趋势,一方面,通过控制高频动作信号处于停止输出状态,实现开关管功耗的降低,另一方面,通过检测到母线电压下降至小于或等于预设下限电压阈值时执行高频动作信号的状态切换操作,以实现间歇振荡控制策略的制定,从而保证对负载供电的可靠性。In this embodiment, the drive control circuit is provided with an energy storage inductor and a bus capacitor. The bus voltage is the voltage across the bus capacitor. Under the premise that the high-frequency action signal is stopped, the power supply signal and the load are equivalent to In the off state, power is supplied to the load through the bus capacitor. Because the bus capacitor is discharged, the bus voltage is in a downward trend. If the bus voltage is detected to be less than or equal to the preset lower limit voltage threshold, the control is turned on to output a high-frequency action signal to the switch tube , Through the high-frequency action of the switch tube, the power supply signal can supply power to the load, so that the bus voltage can be in an upward trend. On the one hand, by controlling the high-frequency action signal to stop the output state, the power consumption of the switch tube is reduced, and the other On the one hand, by detecting that the bus voltage drops below or equal to the preset lower limit voltage threshold, the state switching operation of the high-frequency action signal is executed to realize the formulation of the intermittent oscillation control strategy, thereby ensuring the reliability of the power supply to the load.
具体地,从停止向开关管输出高频动作信号至重新启动输出高频动作信号所经历的时长,即在一个母线电压变化周期内开关管停止动作的时长。Specifically, the duration from the stop of outputting the high-frequency action signal to the switching tube to the restarting of the output of the high-frequency action signal, that is, the length of time the switching tube stops operating within one bus voltage change period.
其中,本领域的技术人员能够理解的是,使母线电压能够在预设下限电压阈值与预设上限电压阈值之间变化并不能完全保证母线电压完全不小于预设电压下限阈值,只是只要检测到接近预设电压下限阈值或小于预设电压下限阈值时,即可启动切换高频动作信号的状态,即启动向开关管输出高频动作信号,以实现母线电压的升压,以使母线电压重新上升至预设电压下限阈值以上。Among them, those skilled in the art can understand that enabling the bus voltage to vary between the preset lower voltage threshold and the preset upper voltage threshold does not completely guarantee that the bus voltage is not less than the preset lower voltage threshold at all, but only as long as it is detected When it is close to the preset voltage lower limit threshold or less than the preset voltage lower limit threshold, the state of switching the high-frequency action signal can be started, that is, the high-frequency action signal output to the switch tube is started to realize the boost of the bus voltage, so that the bus voltage can be restored. Rise above the preset voltage lower limit threshold.
在上述任一实施例中,可选地,根据母线电压与预设下限电压阈值,以及预设上限电压阈值之间的关系,确定对应的间歇振荡控制策略,具体还包括:若高频动作信号处于输出状态,且检测到母线电压上升至大于或等于预设上限电压阈值,则控制停止向开关管输出高频动作信号,直至母线电压下降至小于或等于预设下限电压阈值,以完成母线电压的一个变化周期。In any of the foregoing embodiments, optionally, the corresponding intermittent oscillation control strategy is determined according to the relationship between the bus voltage and the preset lower limit voltage threshold and the preset upper limit voltage threshold, which specifically includes: In the output state, and it is detected that the bus voltage has risen to be greater than or equal to the preset upper limit voltage threshold, the control stops outputting high-frequency action signals to the switch tube until the bus voltage drops to less than or equal to the preset lower limit voltage threshold to complete the bus voltage A cycle of change.
在该实施例中,在高频动作信号(即PWM信号)处于输出状态时,还可以进一步分为两种工作模式:一种模式如图17所示,通过供电信号 给储能电感、母线电容和负载供电,即储能电感处于放电模式,另一种模式如图18所示,通过供电信号给储能电感充电,通过母线电容给负载供电,即电感充电模式,两种工作模式的切换是通过对功率因数校正模块中的开关管的高频开关动作来实现,在PWM信号处于输出状态时,母线电压整体处于上升趋势,因此在母线电压处于上升过程中,需要检测检测母线电压是否上升至等于或超过预设上限电压阈值,则控制停止向开关管输出高频动作信号,此时供电信号与负载之间断路,通过母线电容放电来给负载供电,因此母线电压处于下降状态,一方面,通过控制停止向开关管输出高频动作信号,实现了高频动作信号在输出与停止输出之间的切换功能,以实现间歇振荡控制策略的制定,另一方面,在满足负载供电的基础上控制停止输出高频动作信号,降低了开关器件的损耗。In this embodiment, when the high-frequency action signal (ie, the PWM signal) is in the output state, it can be further divided into two working modes: one mode is shown in Figure 17, and the energy storage inductor and the bus capacitor The energy storage inductor is in the discharge mode as shown in Figure 18. The other mode is shown in Figure 18. The energy storage inductor is charged through the power supply signal, and the load is supplied through the bus capacitor, which is the inductor charging mode. The switching between the two working modes is It is realized by the high frequency switching action of the switch tube in the power factor correction module. When the PWM signal is in the output state, the overall bus voltage is in an upward trend. Therefore, when the bus voltage is rising, it is necessary to detect whether the bus voltage rises to When it is equal to or exceeds the preset upper limit voltage threshold, the control stops outputting the high-frequency action signal to the switch tube. At this time, the power supply signal is disconnected from the load, and the load is supplied through the discharge of the bus capacitor. Therefore, the bus voltage is in a decreasing state. By controlling to stop outputting high-frequency action signals to the switch tube, the switching function of high-frequency action signals between output and stop output is realized, so as to realize the formulation of intermittent oscillation control strategies. On the other hand, it is controlled on the basis of satisfying load power supply. Stop outputting high-frequency action signals, reducing the loss of switching devices.
其中,本领域的技术人员能够理解的是,使母线电压能够在预设下限电压阈值与预设上限电压阈值之间变化并不能完全保证母线电压完全不超过预设电压上限阈值,只是只要检测到接近预设电压上限阈值或超过预设电压上限阈值时,即可启动切换高频动作信号的状态,即停止向开关管输出高频动作信号,以实现母线电压的降压,以使母线电压重新降至预设电压上限阈值以下。Among them, those skilled in the art can understand that enabling the bus voltage to change between the preset lower limit voltage threshold and the preset upper limit voltage threshold does not completely guarantee that the bus voltage does not exceed the preset upper limit voltage threshold at all, but as long as it is detected When the preset voltage upper threshold is approaching or exceeds the preset voltage upper threshold, the state of switching high-frequency action signals can be started, that is, the high-frequency action signal is stopped outputting to the switch tube to realize the step-down of the bus voltage so that the bus voltage can be restored. Falling below the preset upper voltage threshold.
通过上述控制过程,实现了母线电压在预设上限电压阈值与预设下限电压阈值之间的阈值范围内进行间歇动作的Burst模式运行。Through the above control process, the Burst mode operation in which the bus voltage is intermittently operated within the threshold range between the preset upper limit voltage threshold and the preset lower limit voltage threshold is realized.
进一步地,还可以采用尽量接近预设电压上限阈值或接近预设电压下限阈值的临界值进行高频动作信号状态切换的控制,以得到最大限度的母线电压变化范围,即V dc_max-V dc_min,从而实现burst模式的效率改善结果的最大化,并实现最高效的PFC功能。 Further, a critical value that is as close as possible to the preset voltage upper limit threshold or close to the preset voltage lower limit threshold can be used to control the state switching of the high-frequency action signal to obtain the maximum bus voltage variation range, that is, V dc_max -V dc_min , In this way, the efficiency improvement result of burst mode is maximized, and the most efficient PFC function is realized.
如图22与图23示出了在BURST控制模式中,向四个开关管输出的控制信号。Figure 22 and Figure 23 show the control signals output to the four switch tubes in the BURST control mode.
如图22与图23所示,U S交流供电信号,I S为对应的供电电流。 22 and FIG. 23, U S AC power signal, I S corresponding supply current.
如图22所示,在该实施例中,在设置有图腾柱型功率因数校正模块的驱动控制电路中,通过分别向第一开关管与第二开关管输出不同的高频动作信号,以及向第三开关管与第四开关管交替输出高电平与低电平,实 现了设置有图腾柱型PFC模块中高频控制动作信号的输出,以在向开关管(具体包括第一开关管与第二开关管)输出高频控动作信号时,实现母线电压的升压,以及在停止输出高频动作信号时,实现母线电压的降压,进而实现间歇输出控制策略在设置有图腾柱型PFC模块的驱动控制电路中的应用。As shown in FIG. 22, in this embodiment, in the drive control circuit provided with the totem pole type power factor correction module, by outputting different high-frequency action signals to the first switching tube and the second switching tube, and to The third switch tube and the fourth switch tube alternately output high level and low level, which realizes the output of the high-frequency control action signal in the totem pole type PFC module, so that the switch tube (specifically including the first switch tube and the second switch tube) The second switch tube) when outputting high-frequency control action signals, the bus voltage is boosted, and when the output of high-frequency action signals is stopped, the bus voltage is reduced, and then the intermittent output control strategy is set up with a totem pole PFC module The application of the drive control circuit.
如图24所示,在控制四个开关管输出多个交流控制信号的半波时长之后,关闭对四个开关管的控制信号的输出,此时,输出电流为0。As shown in FIG. 24, after controlling the half-wave length of the four switching tubes to output multiple AC control signals, the output of the control signals to the four switching tubes is turned off. At this time, the output current is zero.
在停止向开关管输出控制信号时,如图19所示,供电端与负载端之间断路,供电电压信号U s仍处于输出状态,供电电流信号I s停止输出。 When the output of the control signal to the switch tube is stopped, as shown in Figure 19, there is a circuit break between the power supply terminal and the load terminal, the power supply voltage signal U s is still in the output state, and the power supply current signal I s stops outputting.
如图11所示,可选地,若检测到运行参数小于第二参数阈值,则根据第三控制模式不向多个开关管输出动作信号,具体包括:As shown in Figure 11, optionally, if it is detected that the operating parameter is less than the second parameter threshold, not outputting an action signal to the multiple switch tubes according to the third control mode, which specifically includes:
步骤1102,向第一开关管与第二开关管分别输入反向的高频动作信号,以控制第一开关管与第二开关管交替高频开闭;Step 1102, inputting a reverse high-frequency action signal to the first switching tube and the second switching tube respectively to control the first switching tube and the second switching tube to alternate high-frequency switching;
步骤1104,若交流供电信号处于正半周期,则向第三开关管输出低电平,向第四开关管输出高电平;Step 1104, if the AC power supply signal is in a positive half cycle, output a low level to the third switch tube and output a high level to the fourth switch tube;
步骤1106,若交流供电信号处于负半周期,则向第三开关管输出高电平,向第四开关管输出低电平,以使第三开关管与第四开关管交替开闭。Step 1106: If the AC power supply signal is in the negative half cycle, output a high level to the third switch tube and output a low level to the fourth switch tube, so that the third switch tube and the fourth switch tube are switched on and off alternately.
在上述任一实施例中,可选地,根据母线电容与开关管的耐压参数确定预设上限电压阈值。In any of the above embodiments, optionally, the preset upper limit voltage threshold is determined according to the bus capacitance and the withstand voltage parameters of the switch tube.
在上述任一实施例中,可选地,供电信号为交流供电信号,预设下限电压阈值大于交流供电信号的峰值。In any of the foregoing embodiments, optionally, the power supply signal is an AC power supply signal, and the preset lower voltage threshold is greater than the peak value of the AC power supply signal.
在该实施例中,由于功率因数校正模块的升压特性,因此将预设下限电压阈值设置为大于交流供电信号的峰值,以保证母线电压在大于或等于预设下限电压阈值,以及小于或等于预设上限电压阈值时,保证负载供电的可靠性。In this embodiment, due to the boost characteristics of the power factor correction module, the preset lower limit voltage threshold is set to be greater than the peak value of the AC power supply signal to ensure that the bus voltage is greater than or equal to the preset lower limit voltage threshold, and less than or equal to When the upper limit voltage threshold is preset, the reliability of the load power supply is guaranteed.
实施例十二Embodiment 12
如图12所示,若检测到运行参数小于预设运行参数阈值,则根据第一控制模式控制多个开关管开闭,包括:若检测到运行参数小于预设运行参数阈值,在交流供电信号的正半周内,控制第三开关管持续关断,控制 第四开关管持续导通;以及在交流供电信号的正半周内,根据预定次数控制第一开关管与第二开关管交替执行导通与断开操作。以及As shown in Figure 12, if the operating parameter is detected to be less than the preset operating parameter threshold, the multiple switch tubes are controlled to open and close according to the first control mode, including: if the operating parameter is detected to be less than the preset operating parameter threshold, the AC power supply signal Control the third switch tube to continuously turn off and control the fourth switch tube to continuously turn on within the positive half cycle of the AC power supply signal; and within the positive half cycle of the AC power supply signal, control the first switch tube and the second switch tube to alternately conduct conduction according to a predetermined number of times And disconnect operation. as well as
若检测到运行参数大于或等于预设运行参数阈值,则获取负载的母线电压;在交流供电信号的负半周内,根据预定次数控制第一开关管与第二开关管交替执行导通与断开操作。If it is detected that the operating parameter is greater than or equal to the preset operating parameter threshold, the bus voltage of the load is obtained; within the negative half cycle of the AC power supply signal, the first switching tube and the second switching tube are controlled to be turned on and off alternately according to the predetermined number of times operating.
步骤1202,检测到运行参数小于预设运行参数阈值;Step 1202: It is detected that the operating parameter is less than a preset operating parameter threshold;
步骤1204,在交流供电信号的正半周内,控制第三开关管持续关断,控制第四开关管持续导通;Step 1204, within the positive half cycle of the AC power supply signal, control the third switch tube to continuously turn off, and control the fourth switch tube to continuously turn on;
步骤1206,以及自正半周的起始过零点经过第一时长;Step 1206, and the first time period has elapsed since the starting zero crossing of the positive half cycle;
步骤1208,控制第一开关管与第二开关管多次交替导通;Step 1208, controlling the first switching tube and the second switching tube to alternately conduct multiple times;
步骤1210,控制第一开关管导通第二时长与第二开关管关断第二时长;Step 1210, controlling the first switching tube to be turned on for a second time period and the second switching tube to be turned off for a second time period;
步骤1212,分别控制第一开关管与第二开关管关断第三时长,以完成正半周。Step 1212: Control the first switching tube and the second switching tube to turn off for a third period of time respectively to complete the positive half cycle.
步骤1214,在交流供电信号的负半周内,控制第三开关管持续导通,控制第四开关管持续关断;Step 1214, within the negative half cycle of the AC power supply signal, control the third switch tube to continuously turn on, and control the fourth switch tube to continuously turn off;
步骤1216,以及自负半周的起始过零点经过第一时长;Step 1216, and the first time period has elapsed since the starting zero-crossing point of the self-defeating half cycle;
步骤1218,控制第一开关管与第二开关管多次交替导通;Step 1218, controlling the first switching tube and the second switching tube to alternately conduct multiple times;
步骤1220,控制第二开关管导通第二时长与第一开关管关断第二时长;Step 1220, controlling the second switching tube to turn on for a second time period and the first switching tube to turn off for a second time period;
步骤1222,分别控制第一开关管与第二开关管关断第三时长,以完成负半周。Step 1222: Control the first switching tube and the second switching tube to turn off for a third period of time respectively to complete the negative half cycle.
如图24示出了在多脉冲控制模式中,向四个开关管输出的控制信号。Figure 24 shows the control signals output to the four switch tubes in the multi-pulse control mode.
如图24所示,U S交流供电信号,I S为对应的供电电流,在该实施例中,针对多脉冲控制模式,在交流供电信号的正半周期中,对四个开关管的控制主要包括,针对第一开关管Q1与第二开关管Q2,在正半周期的指定时段内,控制第一开关管Q1与第二开关管Q2交替开闭,针对第三开关管Q3与第四开关管Q4,则控制其中的一个持续关闭,另一个持续开启,以实现在交流供电信号的正半周期中对开关管的多脉冲控制。 Shown in Figure 24, U S AC power signal, I S corresponding supply current, in this embodiment, for the multi-pulse control mode, during the positive half cycle of the AC power supply signal, the control switch of the four major Including, for the first switching tube Q1 and the second switching tube Q2, controlling the first switching tube Q1 and the second switching tube Q2 to alternately open and close within a specified period of the positive half cycle, and for the third switching tube Q3 and the fourth switching tube The tube Q4 controls one of them to be continuously closed, and the other is continuously turned on, so as to realize the multi-pulse control of the switching tubes in the positive half cycle of the AC power supply signal.
在该实施例中,针对多脉冲控制模式,在交流供电信号的负半周期中,对四个开关管的控制主要包括,针对第一开关管Q1与第二开关管Q2,在负半周期的指定时段内,控制第一开关管Q1与第二开关管Q2交替开闭,针对第三开关管Q3与第四开关管Q4,则控制其中的一个持续关闭,另一个持续开启,以实现在交流供电信号的正半周期中对开关管的多脉冲控制,结合上述正半周期的多脉冲控制,实现了对图腾柱型功率因数校正模块中的开关管在多脉冲控制模式下的开闭控制,通过多脉冲控制模式与小功耗负载之间的适配,实现对小功耗负载的供电控制模式的优化,达到提升能效的目的。In this embodiment, for the multi-pulse control mode, in the negative half cycle of the AC power supply signal, the control of the four switching tubes mainly includes, for the first switching tube Q1 and the second switching tube Q2, in the negative half cycle Within a specified period of time, control the first switching tube Q1 and the second switching tube Q2 to switch on and off alternately. For the third switching tube Q3 and the fourth switching tube Q4, control one of them to be continuously turned off and the other to be continuously turned on to achieve the The multi-pulse control of the switching tube in the positive half cycle of the power supply signal, combined with the above-mentioned multi-pulse control of the positive half cycle, realizes the switching control of the switching tube in the totem-pole power factor correction module in the multi-pulse control mode, Through the adaptation between the multi-pulse control mode and the low-power load, the optimization of the power supply control mode for the low-power load is realized, and the purpose of improving energy efficiency is achieved.
如图24所示,在高频动作信号(即PWM信号)处于停止输出状态*(即第一开关管Q1与第二开关管Q2处于停止输出状态)时,如图7所示,供电端与负载端之间断路,供电电压信号U s仍处于输出状态,供电电流信号I s停止输出。 As shown in Figure 24, when the high-frequency action signal (ie PWM signal) is in the stop output state* (that is, the first switch tube Q1 and the second switch tube Q2 are in the stop output state), as shown in Figure 7, the power supply terminal and There is a circuit break between the load ends, the power supply voltage signal U s is still in the output state, and the power supply current signal I s stops output.
实施例十三Embodiment 13
如图13所示,根据本公开的一个实施例的运行控制方法,适用于驱动控制电路,驱动控制电路包括功率因数校正模块,功率因数校正模块包括开关管,以通过向开关管输出脉冲宽度调制信号控制供电信号对负载供电,运行控制方法包括:As shown in FIG. 13, the operation control method according to an embodiment of the present disclosure is applicable to a drive control circuit. The drive control circuit includes a power factor correction module, and the power factor correction module includes a switch tube to output pulse width modulation to the switch tube. Signal control The power supply signal supplies power to the load. The operation control methods include:
步骤1302,动作信号处于输出状态,根据负载的运行功耗确定驱动控制电路中的母线电压的上升速率;Step 1302, the action signal is in the output state, and the rising rate of the bus voltage in the drive control circuit is determined according to the operating power consumption of the load;
步骤1304,检测上升速率与速率阈值之间的关系是否满足给定条件;Step 1304: Detect whether the relationship between the ascent rate and the rate threshold meets a given condition;
步骤1306,关系不满足给定条件,控制调节功率因数校正模块的给定电流,直至关系满足给定条件,其中,给定电流为功率因数校正模块的目标输出电流,母线电压的上升速率与给定电流之间为正相关。Step 1306, the relationship does not meet the given condition, control and adjust the given current of the power factor correction module until the relationship meets the given condition, where the given current is the target output current of the power factor correction module, and the rise rate of the bus voltage is proportional to the given condition. There is a positive correlation between constant currents.
在本公开提出的适用于驱动控制电路的运行控制方法中,在由驱动控制电路驱动负载运行的过程中,通过检测负载的运行功耗,以基于运行功耗与供电信号的输入功率,确定母线电压的上升速率,并进一步检测上升速率与速率阈值之间的关系,确定该关系是否满足给定条件,在不满足给定条件的情况下,表明当前的给定电流不满足对负载的供电需求,进而通 过调节给定电流使母线电压上升速率与速率阈值之间的关系满足给定条件,以实现对负载控制供电的适配性,从而通过进入控制向开关管间歇进行信号输出的模式,能够减小驱动控制电路中开关管的导通功耗,进而提升采用该驱动控制电路的电器设备(比如空调器)的能效。In the operation control method suitable for the drive control circuit proposed in the present disclosure, during the operation of the load driven by the drive control circuit, the operating power consumption of the load is detected to determine the bus based on the operating power consumption and the input power of the power supply signal The rate of voltage rise, and further detect the relationship between the rate of rise and the rate threshold to determine whether the relationship meets the given conditions. If the given conditions are not met, it indicates that the current given current does not meet the power supply requirements of the load , And then adjust the given current so that the relationship between the rise rate of the bus voltage and the rate threshold meets the given conditions, so as to achieve the adaptability of the load control power supply, so that by entering the mode of intermittent signal output to the switch tube, it can The power consumption of the switch tube in the drive control circuit is reduced, and the energy efficiency of electrical equipment (such as air conditioners) using the drive control circuit is improved.
其中,采用速率阈值衡量当前母线电压的上升速率的合理性。Among them, the rate threshold is used to measure the rationality of the current bus voltage rising rate.
动作信号具体可以为脉冲宽度调制信号(PWM)信号。The action signal may specifically be a pulse width modulation signal (PWM) signal.
具体地,开关管可以优选使用IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)型功率管,也可以选用MOSFET(Metal-Oxide-Semiconductor Field-Effect Transistor,金属氧化物半导体功率场效应晶体管)、MOSFET具体包括SiC以及GaN器件等。Specifically, the switching tube can preferably use an IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) type power tube, or a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor, metal oxide semiconductor power field effect transistor). MOSFET specifically includes SiC and GaN devices.
在上述实施例中,可选地,速率阈值包括上限速率阈值,检测上升速率与速率阈值之间的关系是否满足给定条件,具体包括:检测上升速率与上限速率阈值之间的关系;若上升速率大于上限速率阈值,则确定关系不满足给定条件。In the foregoing embodiment, optionally, the rate threshold includes an upper limit rate threshold, and detecting whether the relationship between the ascent rate and the rate threshold meets a given condition specifically includes: detecting the relationship between the ascent rate and the upper limit rate threshold; If the rate is greater than the upper limit rate threshold, it is determined that the relationship does not meet the given condition.
在该实施例中,在检测到上升速率大于上限速率阈值,则表明当前母线电压的上升速率因为过快而未处于合理的范围内,导致增大开关损耗和降低运行效率,而上升速率因为过快而未处于合理的范围内,表明当前的给定电流不合理,因此需要调整给定电流,以满足提高负载运行可靠性的目的。In this embodiment, when it is detected that the rate of rise is greater than the upper limit rate threshold, it indicates that the rate of rise of the current bus voltage is not within a reasonable range because it is too fast, resulting in increased switching loss and reduced operating efficiency, while the rate of rise is too high. Fast but not within a reasonable range indicates that the current given current is unreasonable, so the given current needs to be adjusted to meet the purpose of improving the reliability of load operation.
在上述实施例中,可选地,速率阈值还包括下限速率阈值,上限速率阈值大于下限速率阈值,检测上升速率与速率阈值之间的关系是否满足给定条件,具体还包括:检测上升速率与下限速率阈值之间的关系;若上升速率小于下限速率阈值,则确定关系不满足给定条件;若上升速率大于或等于下限速率阈值,以及小于或等于上限速率阈值,则确定关系满足给定条件。In the foregoing embodiment, optionally, the rate threshold further includes a lower rate threshold, the upper rate threshold is greater than the lower rate threshold, and detecting whether the relationship between the rising rate and the rate threshold satisfies a given condition, and specifically including: detecting the rising rate and The relationship between the lower rate threshold; if the ascent rate is less than the lower rate threshold, it is determined that the relationship does not meet the given condition; if the ascent rate is greater than or equal to the lower rate threshold, and less than or equal to the upper rate threshold, the relationship is determined to meet the given condition .
在该实施例中,在检测到上升速率小于下限速率阈值,则表明当前母线电压的上升速率因为过慢而未处于合理的范围内,导致不能满足驱动负载的运行需求,而上升速率因为过慢而未处于合理的范围内,表明当前的给定电流不合理,因此需要调整给定电流,以满足提高负载运行能效的目 的。In this embodiment, when it is detected that the rate of rise is less than the lower limit rate threshold, it indicates that the rate of rise of the current bus voltage is too slow and not within a reasonable range, resulting in the failure to meet the operating requirements of the drive load, and the rate of rise is too slow. If it is not within a reasonable range, it indicates that the current given current is unreasonable, so the given current needs to be adjusted to meet the purpose of improving the energy efficiency of load operation.
在上述实施例中,可选地,关系不满足给定条件,控制调节功率因数校正模块的给定电流,直至关系满足给定条件,具体包括:若上升速率小于下限速率阈值,则控制增大给定电流;在控制增大给定电流后,重新获取负载的运行功耗,以根据运行功耗确定上升速率是否上升至大于或等于下限速率阈值。In the above embodiment, optionally, if the relationship does not meet the given condition, control and adjust the given current of the power factor correction module until the relationship meets the given condition, including: if the rising rate is less than the lower limit rate threshold, the control is increased Given current; after the control increases the given current, the operating power consumption of the load is retrieved to determine whether the rising rate rises to greater than or equal to the lower limit rate threshold according to the operating power consumption.
在该实施例中,若检测到上升速率小于下限速率阈值,表明当前的给定电流过小,因此通过控制增大给定电流,以提升母线电压的上升速率,以使上升速率调节至下限速率阈值与上限速率阈值之间,进而使母线电压的上升速率满足对负载供电的控制需求,并达到降低开关损耗的目的。In this embodiment, if it is detected that the rate of rise is less than the lower limit rate threshold, it indicates that the current given current is too small. Therefore, the given current is increased through control to increase the rate of rise of the bus voltage so that the rate of rise is adjusted to the lower limit rate. Between the threshold value and the upper limit rate threshold value, the rise rate of the bus voltage can meet the control requirement of the load power supply and achieve the purpose of reducing switching loss.
在上述实施例中,可选地,控制增大给定电流,具体包括:根据预设的第一电流增幅,控制增大给定电流,并在每次增加给定电流后,触发采集负载的运行功耗,直至根据运行功耗确定上升速率与速率阈值之间的关系满足给定条件。In the foregoing embodiment, optionally, controlling to increase the given current specifically includes: controlling to increase the given current according to the preset first current increase, and triggering the acquisition of the load after each increase of the given current Operating power consumption, until it is determined according to the operating power consumption that the relationship between the rising rate and the rate threshold meets the given condition.
在该实施例中,在检测到给定电流过小时,通过根据指定的第一电流增幅以及对应的调节频率逐渐增加给定电流,并在每次增加给定电流后,重新采集运行功耗,以执行上述的上升速率与速率阈值之间的关系的检测,在该关系满足给定条件后,结束调节操作,以保证控制开关管的开关信号的高效执行。In this embodiment, when it is detected that the given current is too small, the given current is gradually increased according to the specified first current increase and the corresponding adjustment frequency, and the operating power consumption is re-collected after each increase of the given current, To perform the above-mentioned detection of the relationship between the rising rate and the rate threshold, after the relationship satisfies a given condition, the adjustment operation is ended to ensure the efficient execution of the switching signal of the control switch tube.
在上述实施例中,可选地,关系不满足给定条件,控制调节功率因数校正模块的给定电流,直至关系满足给定条件,具体包括:若上升速率大于上限速率阈值,则控制减小给定电流;检测减小后的给定电流是否小于电流下限阈值;若减小后的给定电流大于或等于电流下限阈值,且上升速率下降至小于或等于上限速率阈值,则将减小后的给定电流确定实际给定电流;若给定电流小于电流下限阈值,则将电流下限阈值确定为实际给定电流。In the above embodiment, optionally, if the relationship does not meet the given condition, control and adjust the given current of the power factor correction module until the relationship meets the given condition, specifically including: if the rising rate is greater than the upper limit rate threshold, the control is reduced Given current; detect whether the reduced given current is less than the current lower limit threshold; if the reduced given current is greater than or equal to the current lower limit threshold, and the ascent rate drops to less than or equal to the upper limit rate threshold, it will be reduced The given current of determines the actual given current; if the given current is less than the current lower threshold, the current lower threshold is determined as the actual given current.
在该实施例中,基于母线电压的上升速率满足处于下限速率阈值与上限速率阈值区间的调节策略,执行给定调节的调节操作,而在调节过程中,通过设置电流下限阈值,以防止给定电流小于电流下限阈值时影响对负载 的正常供电控制,从而保证功率因数校正模块在驱动控制电流中的高效而安全的运行。In this embodiment, based on the bus voltage rising rate that satisfies the adjustment strategy in the interval between the lower limit rate threshold and the upper limit rate threshold, the adjustment operation of the given adjustment is performed, and during the adjustment process, the lower limit threshold of the current is set to prevent the given When the current is less than the current lower limit threshold, the normal power supply control of the load is affected, thereby ensuring the efficient and safe operation of the power factor correction module in the driving control current.
其中,电流下限阈值用于表示给负载正常供电的最小值。Among them, the current lower limit threshold is used to indicate the minimum value for normal power supply to the load.
在上述实施例中,可选地,控制减小给定电流,具体包括:根据预设的第二电流降幅,控制减小给定电流,并在每次减小给定电流后,触发采集负载的运行功耗,直至根据运行功耗确定上升速率与速率阈值之间的关系满足给定条件。In the above-mentioned embodiment, optionally, controlling to reduce the given current specifically includes: controlling to reduce the given current according to the preset second current drop amplitude, and triggering the collection load every time the given current is reduced. The operating power consumption until the relationship between the rising rate and the rate threshold is determined to meet the given conditions according to the operating power consumption.
在该实施例中,在检测到给定电流过大时,通过根据指定的第二电流降幅以及对应的调节频率逐渐增降低给定电流,并在每次减小给定电流后,重新采集运行功耗,以执行上述的上升速率与速率阈值之间的关系的检测,在该关系满足给定条件后,结束调节操作,以保证控制开关管的开关信号的高效执行。In this embodiment, when it is detected that the given current is too large, the given current is gradually increased and decreased according to the specified second current drop and the corresponding adjustment frequency, and after each reduction of the given current, the operation is collected again. The power consumption is used to perform the above-mentioned detection of the relationship between the rising rate and the rate threshold. After the relationship satisfies the given condition, the adjustment operation is ended to ensure the efficient execution of the switching signal of the control switch tube.
在上述实施例中,可选地,还包括:根据负载的运行功耗与供电信号确定电流下限阈值。In the above embodiment, optionally, it further includes: determining the lower current limit threshold according to the operating power consumption of the load and the power supply signal.
实施例十四Embodiment Fourteen
图14示出了本公开的另一个实施例的运行控制方法的示意流程图。FIG. 14 shows a schematic flowchart of an operation control method according to another embodiment of the present disclosure.
如图14所示,根据本公开的另一个实施例的运行控制方法,包括:As shown in FIG. 14, the operation control method according to another embodiment of the present disclosure includes:
步骤1402,计算负载的运行功耗;Step 1402: Calculate the operating power consumption of the load;
步骤1404,计算动作信号处于输出状态中的母线电压的上升速率;Step 1404: Calculate the rising rate of the bus voltage in the output state of the action signal;
步骤1406,上升速率小于下限速率阈值,若“是”,进入步骤1408,若“否”,进入步骤1410;Step 1406, the ascent rate is less than the lower limit rate threshold, if "yes", go to step 1408, if "no", go to step 1410;
步骤1408,控制增大给定电流,并返回步骤1402;Step 1408, control to increase the given current, and return to step 1402;
步骤1410,上升速率大于上限速率阈值,若“是”,进入步骤1412;Step 1410, the ascent rate is greater than the upper limit rate threshold, if "Yes", go to step 1412;
步骤1412,控制减小给定电流;Step 1412, control to reduce the given current;
步骤1414,检测减小后的给定电流是否小于或等于电流下限阈值,若“是”,进入步骤1416,若“否”,返回步骤1402;Step 1414, detecting whether the reduced given current is less than or equal to the current lower limit threshold, if "yes", go to step 1416, if "no", return to step 1402;
步骤1416,给定电流取电流下限阈值。Step 1416, the given current takes the current lower limit threshold.
具体地,通过检测负载的运行参数,计算在PFC(功率因数校正模块)的PWM(动作信号)在输出状态中的母线电压的上升速率v。当v小于 第一阈值v1时,PFC的给定电流I增大△I1,并重新检测负载的运行参数,计算在PFC的PWM输出开启状态时母线电压上升的速率v,直到v大于等于下限速率阈值v1;当v大于上限速率阈值v2时,PFC的给定电流I减小△I2,并重新检测负载的运行参数,计算在PFC的PWM输出开启状态时母线电压的上升速率v,直到v小于或等于上限速率阈值v2。Specifically, by detecting the operating parameters of the load, the rate of rise v of the bus voltage in the output state of the PWM (action signal) of the PFC (power factor correction module) is calculated. When v is less than the first threshold v1, the given current I of the PFC increases by △I1, and the operating parameters of the load are detected again, and the rate of rise of the bus voltage v when the PWM output of the PFC is turned on is calculated until v is greater than or equal to the lower limit rate Threshold v1; when v is greater than the upper limit rate threshold v2, the given current I of the PFC decreases by △I2, and the operating parameters of the load are detected again, and the rate of rise of the bus voltage v when the PWM output of the PFC is turned on is calculated until v is less than Or equal to the upper rate threshold v2.
其中,下限速率阈值v1和上限速率阈值v2分别为在PFC的PWM处于输出状态时的母线电压上升的速率合理范围的最小值和最大值。当PFC的给定电流I小于等于其下限值Imin时,PFC的给定电流I取其下限值Imin。Among them, the lower limit rate threshold v1 and the upper limit rate threshold v2 are respectively the minimum and maximum values of a reasonable range of the rate of rise of the bus voltage when the PWM of the PFC is in the output state. When the given current I of the PFC is less than or equal to its lower limit Imin, the given current I of the PFC takes its lower limit Imin.
实施例十五Example 15
如图15所示,根据本公开的一个实施例的运行控制装置150,所述运行控制装置具体可以包括处理器1502与电流传感器1504,通过电流传感器1504采集所述负载的电流,并将电流作为运行功耗应用于母线电压的变化速率的计算中,所述处理器1502执行计算机程序时,能够实现如上述至少一个所述的运行控制方法,因此运行控制装置具有上述至少一个运行控制方法的有益技术效果,在此不再赘述。As shown in FIG. 15, according to an operation control device 150 of an embodiment of the present disclosure, the operation control device may specifically include a processor 1502 and a current sensor 1504. The current sensor 1504 collects the current of the load and uses the current as The operating power consumption is applied to the calculation of the rate of change of the bus voltage. When the processor 1502 executes the computer program, it can implement the operating control method as described in at least one of the above. Therefore, the operating control device has the benefits of the above at least one operating control method. The technical effect will not be repeated here.
实施例十六Example 16
如图16所示,根据本公开的一个实施例的驱动控制电路,用于将电网系统输入的供电信号对负载进行供电,驱动控制电路连接于上述至少一个运行控制装置,驱动控制电路包括:功率因数校正模块(即PFC模块),包括开关管(图中未示出);驱动模块,与功率因数校正模块电连接,用于向开关管输出脉冲宽度调制信号,以使功率因数校正模块执行功率因数校正操作;如本申请第二方面的实施例的运行控制装置,分别与驱动模块以及负载之间电连接,运行控制装置用于:交流供电信号达到任意过零点,并且动作信号在当前的状态中的持续时长满足预设切换条件,在过零点执行状态切换操作,其中,动作信号的状态包括输出状态与停止输出状态,母线电压在输出状态下处于上升趋势,在停止输出状态,开关管停止开关动作,母线电压处于下降趋势。As shown in FIG. 16, the drive control circuit according to an embodiment of the present disclosure is used to supply the power supply signal input from the grid system to the load. The drive control circuit is connected to the at least one operation control device mentioned above, and the drive control circuit includes: The factor correction module (ie PFC module) includes a switch tube (not shown in the figure); the drive module is electrically connected to the power factor correction module, and is used to output a pulse width modulation signal to the switch tube so that the power factor correction module performs power Factor correction operation; such as the operation control device of the embodiment of the second aspect of the present application, which is electrically connected to the drive module and the load. The operation control device is used for: the AC power supply signal reaches any zero-crossing point, and the action signal is in the current state The duration of the medium meets the preset switching conditions, and the state switching operation is performed at the zero-crossing point. The state of the action signal includes the output state and the stop output state. The bus voltage is in an upward trend in the output state, and the switch tube stops in the stop output state. Switch action, the bus voltage is in a downward trend.
在本公开提出的适用于驱动控制电路的运行控制电路中,在动作信号 处于输出状态或处于停止输出状态中,分别收集当前状态的持续时长与对应的交流供电信号的状态,若在交流供电信号的一个过零点,同时使对应的当前状态的持续时长满足预设切换条件,则在该过零点执行动作信号的切换操作,从而在动作信号处于输出状态一段时长后,在交流供电信号的某个过零点切换至停止输出状态,并维持一段时长,以完成间歇振荡模式的一个运行周期,一方面,通过实现动作信号在间歇振荡模式下的输出,能够减小驱动控制电路中PFC开关模块的导通功耗,以提升采用该驱动控制电路的电器设备(比如空调器)的能效,另一方面,能够实现间歇振荡模式下动作信号规律性的切换,再一方面,通过在过零点执行输出状态的切换操作,能够提升切换操作的稳定性,在停止动作信号输出时,能够使输出流路上的储能电感的能量得到有效释放,防止对开关管造成冲击。In the operation control circuit suitable for the drive control circuit proposed in the present disclosure, when the action signal is in the output state or in the stop output state, the duration of the current state and the state of the corresponding AC power supply signal are collected respectively. At the same time, if the duration of the corresponding current state meets the preset switching condition, the switching operation of the action signal is performed at the zero crossing point, so that after the action signal is in the output state for a period of time, the AC power supply signal The zero-crossing point is switched to the stop output state and maintained for a period of time to complete one operating cycle of the intermittent oscillation mode. On the one hand, by realizing the output of the action signal in the intermittent oscillation mode, the conduction of the PFC switch module in the drive control circuit can be reduced. Power consumption to improve the energy efficiency of electrical equipment (such as air conditioners) using the drive control circuit. On the other hand, it can realize the regular switching of the action signal in the intermittent oscillation mode. On the other hand, the output state is executed at the zero-crossing point. The switching operation can improve the stability of the switching operation. When the output of the action signal is stopped, the energy of the energy storage inductor on the output flow path can be effectively released to prevent impact on the switch tube.
其中,预设切换条件具体为时间性条件,动作信号具体为脉冲宽度调制信号(即PWM信号)。Among them, the preset switching condition is specifically a time condition, and the action signal is specifically a pulse width modulation signal (ie, a PWM signal).
在上述实施例中,可选地,驱动控制电路还包括:母线电容C,设置于功率因数校正模块的输出端。In the above embodiment, optionally, the drive control circuit further includes: a bus capacitor C, which is arranged at the output end of the power factor correction module.
如图功率因数校正模块包括:储能电感L,串联于供电电源与母线电容之间,供电电源用于生成交流供电信号,其中,若脉冲宽度调制信号处于输出状态,通过交流供电信号对储能电感、母线电容C与负载供电,或通过交流供电信号对储能电感充电,通过母线电容C对负载供电,若脉冲宽度调制信号处于停止输出状态,则通过母线电容C对负载供电。As shown in the figure, the power factor correction module includes: an energy storage inductor L, which is connected in series between the power supply and the bus capacitor. The power supply is used to generate an AC power supply signal. If the pulse width modulation signal is in the output state, the AC power supply signal is used to store energy The inductor, the bus capacitor C and the load are powered, or the energy storage inductor is charged through an AC power supply signal, and the load is powered through the bus capacitor C. If the pulse width modulation signal is in a stopped output state, the load is powered by the bus capacitor C.
在该实施例中,有源PFC电路中设置有储能电感L与母线电容C,母线电压即母线电容C两端的电压。In this embodiment, the active PFC circuit is provided with an energy storage inductor L and a bus capacitor C, and the bus voltage is the voltage across the bus capacitor C.
在PWM信号处于输出状态时,还可以进一步分为两种工作模式:一种模式如图17所示,通过供电信号给储能电感L、母线电容C和负载供电,即储能电感L处于放电模式,另一种模式如图18所示,通过供电信号给储能电感L充电,通过母线电容C给负载供电,即电感充电模式,两种工作模式的切换是通过对PFC开关模块中的开关管的高频开关动作来实现,在PWM信号处于输出状态时,母线电压整体处于上升趋势,在PWM信号处于停止输出状态时,如图19所示,此时供电信号与负载之间 相当于处于切断状态,通过母线电容C对负载供电,由于母线电容C放电,因此母线电压处于下降趋势。When the PWM signal is in the output state, it can be further divided into two working modes: one mode is shown in Figure 17, and the energy storage inductor L, the bus capacitor C and the load are powered by the power supply signal, that is, the energy storage inductor L is in discharge The other mode is shown in Figure 18. The energy storage inductor L is charged through the power supply signal, and the load is powered through the bus capacitor C, that is, the inductor charging mode. The switching of the two working modes is through the switch in the PFC switch module. The high-frequency switching action of the tube is realized. When the PWM signal is in the output state, the overall bus voltage is in an upward trend. When the PWM signal is in the stop output state, as shown in Figure 19, the power supply signal and the load are equivalent to In the cut-off state, power is supplied to the load through the bus capacitor C. Because the bus capacitor C is discharged, the bus voltage is in a downward trend.
实施例十七Example Seventeen
如图16所示,根据本公开的一个实施例的驱动控制电路,用于将电网系统输入的供电信号对负载进行供电,驱动控制电路连接于上述任一项运行控制装置,驱动控制电路包括:功率因数校正模块,即PFC模块,包括开关管(图中未示出);驱动模块,与功率因数校正模块电连接,用于向开关管输出脉冲宽度调制信号,以使功率因数校正模块执行功率因数校正操作;如上述实施例的运行控制装置(即图15中的150),分别与驱动模块以及负载之间电连接,运行控制装置用于:根据预设的检测周期采集负载的运行功耗;根据运行功耗确定驱动控制电路中的母线电压在当前检测周期内的变化速率;运行功耗根据变化速率与检测周期的时长确定脉冲宽度调制信号的状态切换时间点,其中,脉冲宽度调制信号的状态包括输出状态与停止输出状态,若脉冲宽度调制信号进入停止输出状态,则开关管停止开关动作。As shown in FIG. 16, the drive control circuit according to an embodiment of the present disclosure is used to supply the power supply signal input by the grid system to the load. The drive control circuit is connected to any one of the above-mentioned operation control devices, and the drive control circuit includes: The power factor correction module, namely the PFC module, includes a switch tube (not shown in the figure); the drive module is electrically connected to the power factor correction module, and is used to output a pulse width modulation signal to the switch tube so that the power factor correction module performs power Factor correction operation; such as the operation control device of the above embodiment (ie 150 in Figure 15), which are electrically connected to the drive module and the load, respectively, and the operation control device is used to collect the operating power consumption of the load according to a preset detection period ; Determine the rate of change of the bus voltage in the drive control circuit in the current detection cycle according to the operating power consumption; determine the state switching time point of the pulse width modulation signal according to the rate of change and the length of the detection cycle, and the pulse width modulation signal The state includes output state and stop output state. If the pulse width modulation signal enters the stop output state, the switch tube stops switching action.
在本公开提出的适用于驱动控制电路包括上述的运行控制装置,驱动模块与功率因数校正模块,运行控制装置具体可以为处理器,处理器控制驱动模块向功率因数校正模块中的开关管输出脉冲宽度调制信号,在由驱动控制电路驱动负载运行的过程中,通过基于检测周期采集负载的运行功耗,以检测负载的功耗,并基于功耗来判断负载为高功耗负载或低功耗负载,具体可以通过运行功耗计算得到对应的母线电压的变化速率,并通过变化速率来预测下一个检测周期内的母线电压的变化量,从而基于变化量来负载的功耗大小(包括高功耗负载或低功耗负载),以基于功耗类型确定对脉冲宽度调制信号的控制策略,即在脉冲宽度调制信号(即PWM信号)处于输出模式时,确定是否停止输出,以及在PWM信号处于停止输出状态时,确定是否启动信号输出,以实现基于检测周期与负载功耗大小的burst(间歇振荡)模式控制,通过进入burst模式,减小驱动控制电路中PFC开关模块的导通功耗,以提升采用该驱动控制电路的空调器等电器设备的能效。The driving control circuit proposed in this disclosure includes the above-mentioned operation control device, a driving module and a power factor correction module. The operation control device may specifically be a processor, and the processor controls the driving module to output pulses to the switch tube in the power factor correction module. Width modulation signal, in the process of driving the load by the drive control circuit, collect the operating power consumption of the load based on the detection cycle to detect the power consumption of the load, and determine whether the load is a high-power load or a low-power load based on the power consumption For the load, the corresponding bus voltage change rate can be calculated by running power consumption, and the change rate of the bus voltage in the next detection cycle can be predicted by the change rate, so that the power consumption of the load (including high power Load or low-power load) to determine the control strategy of the pulse width modulation signal based on the type of power consumption, that is, when the pulse width modulation signal (ie PWM signal) is in the output mode, determine whether to stop the output, and when the PWM signal is in When the output state is stopped, determine whether to start the signal output to achieve burst (intermittent oscillation) mode control based on the detection period and load power consumption. By entering the burst mode, the power consumption of the PFC switch module in the drive control circuit is reduced. In order to improve the energy efficiency of electrical equipment such as air conditioners using the drive control circuit.
具体地,母线电压可以视为对负载的供电电压,供电信号可以为市电的交流供电信号AC,也可以为经过整流器整流后的直流供电信号,通过预设检测周期,以基于该检测周期去采集负载的运行功耗,以及去计算母线电容的母线电压的变化速率,从而在当前的检测周期完毕后,通过对下一检测周期的电压变化量的预估,确定是否切换PWM信号的输出状态,并且在确定切换输出状态后,确定对应的切换时间点,即如果切换,则当前的检测周期完毕后即为输出状态的切换时间点,以完成切换操作,通过在对应的切换时间点的PWM信号的输出状态的切换,实现了间歇振荡模式的控制执行。Specifically, the bus voltage can be regarded as the power supply voltage to the load. The power supply signal can be the AC power supply signal AC of the mains or the DC power supply signal rectified by the rectifier. The preset detection period is used to determine the power supply voltage based on the detection period. Collect the operating power consumption of the load and calculate the rate of change of the bus voltage of the bus capacitor, so that after the current detection cycle is completed, through the estimation of the voltage change of the next detection cycle, determine whether to switch the output state of the PWM signal And after determining the switching output state, determine the corresponding switching time point, that is, if switching, the switching time point of the output state after the current detection period is completed, to complete the switching operation, through the PWM at the corresponding switching time point The switching of the signal output state realizes the control execution of the intermittent oscillation mode.
在上述实施例中,可选地,驱动控制电路还包括:母线电容C,设置于功率因数校正模块的输出端。In the above embodiment, optionally, the drive control circuit further includes: a bus capacitor C, which is arranged at the output end of the power factor correction module.
如图功率因数校正模块包括:储能电感L,串联于供电电源与母线电容之间,供电电源用于生成供电信号,其中,若脉冲宽度调制信号处于输出状态,通过供电信号对储能电感、母线电容C与负载供电,或通过供电信号对储能电感充电,通过母线电容C对负载供电,若脉冲宽度调制信号处于停止输出状态,则通过母线电容C对负载供电。As shown in the figure, the power factor correction module includes: the energy storage inductor L, which is connected in series between the power supply and the bus capacitor. The power supply is used to generate the power supply signal. Among them, if the pulse width modulation signal is in the output state, the energy storage inductor, The bus capacitor C and the load supply power, or the energy storage inductor is charged through the power supply signal, and the load is supplied through the bus capacitor C. If the pulse width modulation signal is in the stop output state, the load is supplied through the bus capacitor C.
在该实施例中,有源PFC电路中设置有储能电感L与母线电容C,母线电压即母线电容C两端的电压。In this embodiment, the active PFC circuit is provided with an energy storage inductor L and a bus capacitor C, and the bus voltage is the voltage across the bus capacitor C.
在PWM信号处于输出状态时,还可以进一步分为两种工作模式:一种模式如图17所示,通过供电信号给储能电感L、母线电容C和负载供电,即储能电感L处于放电模式,另一种模式如图18所示,通过供电信号给储能电感L充电,通过母线电容C给负载供电,即电感充电模式,两种工作模式的切换是通过对PFC开关模块中的开关管的开关动作来实现,在PWM信号处于输出状态时,母线电压整体处于上升趋势,在PWM信号处于停止输出状态时,如图19所示,此时供电信号与负载之间相当于处于切断状态,通过母线电容C对负载供电,由于母线电容C放电,因此母线电压处于下降趋势。When the PWM signal is in the output state, it can be further divided into two working modes: one mode is shown in Figure 17, and the energy storage inductor L, the bus capacitor C and the load are powered by the power supply signal, that is, the energy storage inductor L is in discharge The other mode is shown in Figure 18. The energy storage inductor L is charged through the power supply signal, and the load is powered through the bus capacitor C, that is, the inductor charging mode. The switching of the two working modes is through the switch in the PFC switch module. The switching action of the tube is realized. When the PWM signal is in the output state, the overall bus voltage is in an upward trend. When the PWM signal is in the stop output state, as shown in Figure 19, the power supply signal and the load are in a cut-off state. , The load is powered through the bus capacitor C. Because the bus capacitor C is discharged, the bus voltage is in a downward trend.
实施例十八Embodiment 18
如图16所示,根据本公开的一个实施例的驱动控制电路,用于控制 将交流供电信号对负载进行供电,包括:功率因数校正模块,包括开关管;驱动模块,与功率因数校正模块电连接,用于向开关管输出高频动作信号,以使功率因数校正模块执行功率因数校正操作;如上述任一实施例的运行控制装置(包括控制模块与母线电压检测模块),分别与驱动模块以及负载之间电连接,运行控制装置用于:获取负载的运行参数,运行参数对应于负载的大小;检测到运行参数小于第一参数阈值,根据第一控制模式控制开关管开闭;检测到运行参数大于或等于第一参数阈值,根据第二控制模式控制开关管开闭,其中,第一控制模式为不控整流模式,在不控整流模式中,不向多个开关管输入动作信号,第二控制模式为间歇振荡控制模式。As shown in FIG. 16, the drive control circuit according to an embodiment of the present disclosure is used to control the AC power supply signal to supply power to the load, and includes: a power factor correction module, including a switch tube; a drive module, and a power factor correction module. Connection, used to output high-frequency action signals to the switch tube, so that the power factor correction module performs power factor correction operations; the operation control device (including the control module and the bus voltage detection module) of any of the above embodiments, respectively, and the drive module And the load is electrically connected, the operation control device is used to: obtain the operation parameter of the load, the operation parameter corresponds to the size of the load; detect that the operation parameter is less than the first parameter threshold, and control the switching tube to open and close according to the first control mode; The operating parameter is greater than or equal to the first parameter threshold, and the switching tube is controlled to open and close according to the second control mode. The first control mode is the uncontrolled rectification mode. In the uncontrolled rectification mode, no action signals are input to multiple switching tubes. The second control mode is an intermittent oscillation control mode.
在该实施例中,在通过功率因素控制模块控制交流供电信号对负载供电的过程中,针对功耗较小的负载,如果通过持续向开关管输出高频控制信号,则会增加无谓的开关损耗,通过采集负载的运行参数,以根据运行参数确定负载的大小,结合与运行参数相同类型的第一参数阈值,以采用第一参数阈值来作为负载大小的划分标准,具体地,在检测到运行参数小于低于第一参数阈值时,表明采用不控整流模式即可保证交流供电信号对负载正常供电,在检测到运行参数大于或等于第一参数阈值时,则表示需要采用间歇振荡控制模式向功率因数校正模块中的开关管输出高频动作信号,以实现对负载供电的高效控制,其中对于第一控制模式,由于不需要向开关管输出高频控制信号,因此不会产生开关损耗,而对于第二控制模式,由于只是间歇式的向开关管输出高频动作信号,因此相对于持续输出控制模式而言,也能够减小导通损耗。In this embodiment, in the process of controlling the AC power supply signal to supply power to the load through the power factor control module, for the load with low power consumption, if the high-frequency control signal is continuously output to the switch tube, unnecessary switching loss will be increased. , By collecting the operating parameters of the load to determine the size of the load according to the operating parameters, combined with the first parameter threshold of the same type as the operating parameters, the first parameter threshold is used as the load size division standard. Specifically, when the operation is detected When the parameter is less than the threshold value of the first parameter, it indicates that the uncontrolled rectification mode can ensure the normal power supply of the AC power signal to the load. When the operating parameter is detected to be greater than or equal to the threshold value of the first parameter, it indicates that the intermittent oscillation control mode is required to be used. The switch tube in the power factor correction module outputs a high-frequency action signal to achieve efficient control of the load power supply. For the first control mode, since there is no need to output a high-frequency control signal to the switch tube, no switching loss occurs. For the second control mode, since only the high-frequency action signal is output to the switch tube intermittently, the conduction loss can also be reduced compared to the continuous output control mode.
如图20所示,在上述实施例中,可选地,供电信号为交流供电信号,功率因数校正模块为H形整流模块,开关管包括串联的第一开关管Q1与第二开关管Q2,以及串联的第三开关管Q3与第四开关管Q4,第三开关管Q3和第四开关管Q4串联后的公共连接点与交流供电信号的L线连接,第一开关管Q1和第二开关管Q2串联后的公共连接点与交流供电信号的N线连接,第一开关管Q1的漏极与第三开关管Q3的漏极串联,并将公共连接点确定为母线电压的第一端,第二开关管Q2的源极与第四开关管 Q4的源极串联,并将公共连接点确定为母线电压的第二端,并在第一端与第二端之间连接母线电容。As shown in FIG. 20, in the above embodiment, optionally, the power supply signal is an AC power supply signal, the power factor correction module is an H-shaped rectifier module, and the switching tube includes a first switching tube Q1 and a second switching tube Q2 connected in series, And the third switch tube Q3 and the fourth switch tube Q4 connected in series, the common connection point after the third switch tube Q3 and the fourth switch tube Q4 are connected in series with the L line of the AC power supply signal, the first switch tube Q1 and the second switch The common connection point after the series connection of the tubes Q2 is connected to the N line of the AC power supply signal, the drain of the first switching tube Q1 is connected in series with the drain of the third switching tube Q3, and the common connection point is determined as the first end of the bus voltage, The source of the second switching tube Q2 is connected in series with the source of the fourth switching tube Q4, and the common connection point is determined as the second terminal of the bus voltage, and a bus capacitor is connected between the first terminal and the second terminal.
在该实施例中,在设置有H形整流模块的驱动控制电路中,通过分别向第一开关管Q1与第二开关管Q2输出不同的高频动作信号,以及向第三开关管Q3与第四开关管Q4交替输出高电平与低电平,实现了设置有图腾柱型PFC模块中高频控制动作信号的输出,以在向开关管(具体包括第一开关管Q1与第二开关管Q2)输出高频控制动作信号时,实现母线电压的升压,以及在停止输出高频动作信号时,实现母线电压的降压,进而实现间歇振荡控制策略在设置有图腾柱型PFC模块的驱动控制电路中的应用。In this embodiment, in the drive control circuit provided with the H-shaped rectifier module, different high-frequency action signals are output to the first switching tube Q1 and the second switching tube Q2, and to the third switching tube Q3 and the second switching tube Q2. The four-switch tube Q4 alternately outputs high and low levels, realizing the output of the high-frequency control action signal in the totem-pole PFC module, so that the switching tube (specifically including the first switching tube Q1 and the second switching tube Q2) ) When outputting high-frequency control action signals, the bus voltage is boosted, and when the output of high-frequency action signals is stopped, the bus voltage is reduced, and then the intermittent oscillation control strategy is set to drive control of the totem-pole PFC module. Application in the circuit.
实施例十九Example Nineteen
如图16所示,根据本公开的一个实施例的驱动控制电路,用于将电网系统输入的供电信号对负载进行供电,驱动控制电路连接于上述任一项运行控制装置,驱动控制电路包括:功率因数校正模块,即PFC模块,包括开关管(图中未示出);驱动模块,与功率因数校正模块电连接,用于向开关管输出脉冲宽度调制信号,以使功率因数校正模块执行功率因数校正操作;如上述实施例的运行控制装置(即图15中的运行控制装置150),分别与驱动模块以及负载之间电连接,运行控制装置用于:动作信号处于输出状态,根据负载的运行功耗确定驱动控制电路中的母线电压的上升速率;检测上升速率与速率阈值之间的关系是否满足给定条件;关系不满足给定条件,控制调节功率因数校正模块的给定电流,直至关系满足给定条件,其中,给定电流为功率因数校正模块的目标输出电流,母线电压的上升速率与给定电流之间为正相关。As shown in FIG. 16, the drive control circuit according to an embodiment of the present disclosure is used to supply the power supply signal input by the grid system to the load. The drive control circuit is connected to any one of the above-mentioned operation control devices, and the drive control circuit includes: The power factor correction module, namely the PFC module, includes a switch tube (not shown in the figure); the drive module is electrically connected to the power factor correction module, and is used to output a pulse width modulation signal to the switch tube so that the power factor correction module performs power Factor correction operation; the operation control device (ie, the operation control device 150 in FIG. 15) of the above-mentioned embodiment is electrically connected to the drive module and the load. The operation control device is used for: the action signal is in the output state, according to the load Operating power consumption determines the rate of rise of the bus voltage in the drive control circuit; detects whether the relationship between the rate of rise and the rate threshold meets the given condition; the relationship does not meet the given condition, controls and adjusts the given current of the power factor correction module until The relationship satisfies the given conditions, where the given current is the target output current of the power factor correction module, and the rising rate of the bus voltage is positively correlated with the given current.
在本公开提出的适用于驱动控制电路包括上述的运行控制装置,驱动模块与功率因数校正模块,运行控制装置具体可以为处理器,处理器控制驱动模块向功率因数校正模块中的开关管输出脉冲宽度调制信号,在由驱动控制电路驱动负载运行的过程中,在由驱动控制电路驱动负载运行的过程中,通过检测负载的运行功耗,以基于运行功耗与供电信号的输入功率,确定母线电压的上升速率,并进一步检测上升速率与速率阈值之间的关系, 确定该关系是否满足给定条件,在不满足给定条件的情况下,表明当前的给定电流不满足对负载的供电需求,进而通过调节给定电流使母线电压上升速率与速率阈值之间的关系满足给定条件,以实现对负载控制供电的适配性,从而通过进入控制向开关管间歇进行信号输出的模式,能够减小驱动控制电路中开关管的导通功耗,进而提升采用该驱动控制电路的电器设备(比如空调器)的能效。The driving control circuit proposed in this disclosure includes the above-mentioned operation control device, a driving module and a power factor correction module. The operation control device may specifically be a processor, and the processor controls the driving module to output pulses to the switch tube in the power factor correction module. Width modulation signal, in the process of driving the load by the drive control circuit, and in the process of driving the load by the drive control circuit, by detecting the operating power consumption of the load, to determine the bus based on the operating power consumption and the input power of the power supply signal The rate of voltage rise, and further detect the relationship between the rate of rise and the rate threshold to determine whether the relationship meets the given conditions. If the given conditions are not met, it indicates that the current given current does not meet the power supply requirements of the load , And then adjust the given current so that the relationship between the rise rate of the bus voltage and the rate threshold meets the given conditions, so as to achieve the adaptability of the load control power supply, so that by entering the mode of intermittent signal output to the switch tube, it can The power consumption of the switch tube in the drive control circuit is reduced, and the energy efficiency of electrical equipment (such as air conditioners) using the drive control circuit is improved.
在上述实施例中,可选地,驱动控制电路还包括:母线电容C,设置于功率因数校正模块的输出端。In the above embodiment, optionally, the drive control circuit further includes: a bus capacitor C, which is arranged at the output end of the power factor correction module.
如图功率因数校正模块包括:储能电感L,串联于供电电源与母线电容之间,供电电源用于生成供电信号,其中,若脉冲宽度调制信号处于输出状态,通过供电信号对储能电感、母线电容C与负载供电,或通过供电信号对储能电感充电,通过母线电容C对负载供电,若脉冲宽度调制信号处于停止输出状态,则通过母线电容C对负载供电。As shown in the figure, the power factor correction module includes: the energy storage inductor L, which is connected in series between the power supply and the bus capacitor. The power supply is used to generate the power supply signal. Among them, if the pulse width modulation signal is in the output state, the energy storage inductor, The bus capacitor C and the load supply power, or the energy storage inductor is charged through the power supply signal, and the load is supplied through the bus capacitor C. If the pulse width modulation signal is in the stop output state, the load is supplied through the bus capacitor C.
在该实施例中,有源PFC电路中设置有储能电感L与母线电容C,母线电压即母线电容C两端的电压。In this embodiment, the active PFC circuit is provided with an energy storage inductor L and a bus capacitor C, and the bus voltage is the voltage across the bus capacitor C.
在PWM信号处于输出状态时,还可以进一步分为两种工作模式:一种模式如图17所示,通过供电信号给储能电感L、母线电容C和负载供电,即储能电感L处于放电模式,另一种模式如图18所示,通过供电信号给储能电感L充电,通过母线电容C给负载供电,即电感充电模式,两种工作模式的切换是通过对PFC开关模块中的开关管的开关动作来实现,在PWM信号处于输出状态时,母线电压整体处于上升趋势,在PWM信号处于停止输出状态时,如图19所示,此时供电信号与负载之间相当于处于切断状态,通过母线电容C对负载供电,由于母线电容C放电,因此母线电压处于下降趋势。When the PWM signal is in the output state, it can be further divided into two working modes: one mode is shown in Figure 17, and the energy storage inductor L, the bus capacitor C and the load are powered by the power supply signal, that is, the energy storage inductor L is in discharge The other mode is shown in Figure 18. The energy storage inductor L is charged through the power supply signal, and the load is powered through the bus capacitor C, that is, the inductor charging mode. The switching of the two working modes is through the switch in the PFC switch module. The switching action of the tube is realized. When the PWM signal is in the output state, the overall bus voltage is in an upward trend. When the PWM signal is in the stop output state, as shown in Figure 19, the power supply signal and the load are in a cut-off state. , The load is powered through the bus capacitor C. Because the bus capacitor C is discharged, the bus voltage is in a downward trend.
实施例二十Example 20
根据本公开的实施例的家电设备,包括:负载;如上述任一实施例中所述的驱动控制电路,所述驱动控制电路接入于电网系统与负载之间,所述驱动控制电路被配置为控制电网系统向所述负载供电。A household electrical appliance according to an embodiment of the present disclosure includes: a load; the drive control circuit as described in any of the above embodiments, the drive control circuit is connected between the grid system and the load, and the drive control circuit is configured To control the grid system to supply power to the load.
在该实施例中,家电设备包括如上述任一实施例中所述的驱动控制电 路,因此,该家电设备包括如上述任一实施例中所述的驱动控制电路的全部有益效果,再次不再赘述。In this embodiment, the home appliance includes the drive control circuit as described in any of the above embodiments. Therefore, the home appliance includes all the beneficial effects of the drive control circuit as described in any of the above embodiments. Repeat.
在本公开的一个实施例中,可选地,所述家电设备包括空调器、电冰箱、风扇、抽油烟机、吸尘器和电脑主机中的至少一种。In an embodiment of the present disclosure, optionally, the household electrical appliance includes at least one of an air conditioner, a refrigerator, a fan, a range hood, a vacuum cleaner, and a host computer.
实施例二十一Example 21
根据本公开的实施例的计算机可读存储介质,其上存储有计算机程序,所述计算机程序被执行时,实现如上述至少一个所述的运行控制方法的步骤。A computer-readable storage medium according to an embodiment of the present disclosure has a computer program stored thereon, and when the computer program is executed, the steps of the operation control method as described in at least one of the above are realized.
在该实施例中,计算机可读存储介质存储有计算机程序,计算机程序被处理器执行时实现如上述任一实施例中的运行控制方法,因此,该计算机可读存储介质包括上述任一实施例中的运行控制方法的全部有益效果,不再赘述。In this embodiment, the computer-readable storage medium stores a computer program, and when the computer program is executed by the processor, it implements the operation control method as in any of the above-mentioned embodiments. Therefore, the computer-readable storage medium includes any of the above-mentioned embodiments. All the beneficial effects of the operation control method in, will not be repeated.
本领域内的技术人员应明白,本公开的实施例可提供为方法、系统、或计算机程序产品。因此,本公开可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本公开可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present disclosure can be provided as methods, systems, or computer program products. Therefore, the present disclosure may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware. Moreover, the present disclosure may adopt the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program codes.
本公开是参照根据本公开实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present disclosure is described with reference to flowcharts and/or block diagrams of methods, devices (systems), and computer program products according to embodiments of the present disclosure. It should be understood that each process and/or block in the flowchart and/or block diagram, and the combination of processes and/or blocks in the flowchart and/or block diagram can be implemented by computer program instructions. These computer program instructions can be provided to the processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing equipment to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing equipment are generated It is a device that realizes the functions specified in one process or multiple processes in the flowchart and/or one block or multiple blocks in the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个 流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions can also be stored in a computer-readable memory that can guide a computer or other programmable data processing equipment to work in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture including the instruction device. The device implements the functions specified in one process or multiple processes in the flowchart and/or one block or multiple blocks in the block diagram.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded on a computer or other programmable data processing equipment, so that a series of operation steps are executed on the computer or other programmable equipment to produce computer-implemented processing, so as to execute on the computer or other programmable equipment. The instructions provide steps for implementing functions specified in a flow or multiple flows in the flowchart and/or a block or multiple blocks in the block diagram.
应当注意的是,在权利要求中,不应将位于括号之间的任何参考符号构造成对权利要求的限制。单词“包含”不排除存在未列在权利要求中的部件或步骤。位于部件之前的单词“一”或“一个”不排除存在多个这样的部件。本公开可以借助于包括有若干不同部件的硬件以及借助于适当编程的计算机来实现。在列举了若干装置的单元权利要求中,这些装置中的若干个可以是通过同一个硬件项来具体体现。单词第一、第二、以及第三等的使用不表示任何顺序。可将这些单词解释为名称。It should be noted that in the claims, any reference signs located between parentheses should not be constructed as limitations on the claims. The word "comprising" does not exclude the presence of parts or steps not listed in the claims. The word "a" or "an" preceding a component does not exclude the presence of multiple such components. The present disclosure can be realized by means of hardware including several different components and by means of a suitably programmed computer. In the unit claims enumerating several devices, several of these devices may be embodied by the same hardware item. The use of the words first, second, and third does not indicate any order. These words can be interpreted as names.
尽管已描述了本公开的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本公开范围的所有变更和修改。Although the preferred embodiments of the present disclosure have been described, those skilled in the art can make additional changes and modifications to these embodiments once they learn the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present disclosure.
以上仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above are only the preferred embodiments of the present disclosure and are not used to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.

Claims (31)

  1. 一种运行控制方法,适用于驱动控制电路,所述驱动控制电路包括功率因数校正模块,所述功率因数校正模块包括开关管,以通过向所述开关管输出动作信号控制交流供电信号对负载供电,其中,所述运行控制方法包括:An operation control method, suitable for a drive control circuit, the drive control circuit includes a power factor correction module, the power factor correction module includes a switch tube to control an AC power supply signal to supply power to a load by outputting an action signal to the switch tube , Wherein the operation control method includes:
    所述交流供电信号达到任意过零点,并且所述动作信号在当前的状态中的持续时长满足预设切换条件,在所述过零点执行状态切换操作,或The AC power supply signal reaches any zero-crossing point, and the duration of the action signal in the current state satisfies a preset switching condition, and the state switching operation is performed at the zero-crossing point, or
    根据所述供电信号的输出功率与所述负载的运行功耗确定所述驱动控制电路中的母线电压的变化速率,以根据所述变化速率确定动作信号状态的切换时间点,Determine the rate of change of the bus voltage in the drive control circuit according to the output power of the power supply signal and the operating power consumption of the load, so as to determine the switching time point of the action signal state according to the rate of change,
    其中,所述动作信号的状态包括输出状态与停止输出状态,所述母线电压在所述输出状态下处于上升趋势,在所述停止输出状态,所述开关管停止开关动作,所述母线电压处于下降趋势。Wherein, the state of the action signal includes an output state and a stop output state, the bus voltage is in an upward trend in the output state, in the stop output state, the switch tube stops switching action, and the bus voltage is in Downtrend.
  2. 根据权利要求1所述的运行控制方法,其中,所述交流供电信号达到任意过零点,并且所述动作信号在当前的状态中的持续时长满足预设切换条件,在所述过零点执行状态切换操作,具体包括:The operation control method according to claim 1, wherein the AC power supply signal reaches any zero-crossing point, and the duration of the action signal in the current state satisfies a preset switching condition, and the state switching is performed at the zero-crossing point Operations, including:
    若所述动作信号处于输出状态,则记录所述输出状态持续的第一时长;If the action signal is in the output state, record the first duration of the output state;
    所述交流供电信号达到任意过零点,所述第一时长满足第一预设切换条件,则在当前过零点停止输出所述动作信号;If the AC power supply signal reaches an arbitrary zero-crossing point, and the first duration meets a first preset switching condition, the output of the action signal is stopped at the current zero-crossing point;
    若所述动作信号处于所述停止输出状态,则记录所述停止输出状态持续的第二时长;If the action signal is in the stop output state, record the second duration of the stop output state;
    所述交流供电信号达到任意过零点,所述第二时长满足第二预设切换条件,则在当前过零点开启输出所述动作信号。When the AC power supply signal reaches any zero-crossing point, and the second time length satisfies a second preset switching condition, the action signal is turned on and output at the current zero-crossing point.
  3. 根据权利要求2所述的运行控制方法,其中,所述交流供电信号达到任意过零点,所述第一时长满足第一预设切换条件,则在当前过零点停止输出所述动作信号,具体包括:The operation control method according to claim 2, wherein the AC power supply signal reaches any zero-crossing point, and the first time length satisfies a first preset switching condition, then stopping the output of the action signal at the current zero-crossing point specifically includes :
    若收集到所述交流供电信号达到所述过零点,则计算所述第一时长与待经历的交流半波时长之和,并确定为第一时长之和;If the collected AC power supply signal reaches the zero-crossing point, calculate the sum of the first duration and the AC half-wave duration to be experienced, and determine it as the sum of the first duration;
    判断所述第一时长之和是否大于第一最大持续时长;Judging whether the sum of the first duration is greater than the first maximum duration;
    若判定所述第一时长之和大于所述第一最大持续时长,则控制停止输出所述动作信号。If it is determined that the sum of the first duration is greater than the first maximum duration, control stops outputting the action signal.
  4. 根据权利要求3所述的运行控制方法,其中,若收集到所述交流供电信号达到过零点,则收集所述第一时长与待经历的交流半波时长的第一时长之和是否大于所述第一最大持续时长,具体包括:The operation control method according to claim 3, wherein if the collected AC power supply signal reaches a zero-crossing point, it is collected whether the sum of the first duration and the first duration of the AC half-wave duration to be experienced is greater than the The first maximum duration, specifically including:
    若收集到所述交流供电信号达到所述过零点,则统计所述交流供电信号在所述输出状态下经历的半波数量;If it is collected that the AC power supply signal reaches the zero-crossing point, then count the number of half waves experienced by the AC power supply signal in the output state;
    若收集到所述半波数量为偶数,则收集所述第一时长之和是否大于所述第一最大持续时长。If the number of collected half-waves is an even number, whether the sum of the first duration is greater than the first maximum duration is collected.
  5. 根据权利要求3所述的运行控制方法,其中,还包括:The operation control method according to claim 3, further comprising:
    根据所述交流供电信号的输入功率与所述负载的运行功耗确定所述驱动控制电路中的母线电压在所述输出状态下的上升速率;Determining the rate of increase of the bus voltage in the drive control circuit in the output state according to the input power of the AC power supply signal and the operating power consumption of the load;
    根据所述上升速率确定所述第一最大持续时长。The first maximum duration is determined according to the ascent rate.
  6. 根据权利要求5所述的运行控制方法,其中,还包括:The operation control method according to claim 5, further comprising:
    收集所述上升速率是否小于第一速率阈值;Collecting whether the rising rate is less than a first rate threshold;
    若所述上升速率小于所述第一速率阈值,则将所述动作信号的占空比调整为在所述交流供电信号的下一半波周期内增大,以使所述上升速率增加至大于或等于所述第一速率阈值。If the rising rate is less than the first rate threshold, the duty cycle of the action signal is adjusted to increase in the next half-wave period of the AC power supply signal, so that the rising rate is increased to greater than or Equal to the first rate threshold.
  7. 根据权利要求6所述的运行控制方法,其中,还包括:The operation control method according to claim 6, further comprising:
    在所述交流供电信号的下一半波周期内增大所述占空比后,采集所述负载的在所述下一半波周期的调整运行功耗,以根据所述调整运行功耗更新所述第一最大持续时长。After increasing the duty cycle in the next half-wave period of the AC power supply signal, collect the adjusted operating power consumption of the load in the next half-wave period to update the The first maximum duration.
  8. 根据权利要求6所述的运行控制方法,其中,还包括:The operation control method according to claim 6, further comprising:
    若所述上升速率大于或等于所述第一速率阈值,则收集所述上升速率是否大于第二速率阈值;If the rising rate is greater than or equal to the first rate threshold, collecting whether the rising rate is greater than a second rate threshold;
    若所述上升速率大于所述第二速率阈值,则将所述动作信号的占空比调整为在所述交流供电信号的下一半波周期内减小;If the rising rate is greater than the second rate threshold, adjusting the duty cycle of the action signal to decrease in the next half-wave period of the AC power supply signal;
    收集调整后的所述占空比是否小于占空比下限阈值;Collecting whether the adjusted duty cycle is less than the lower threshold of the duty cycle;
    若所述占空比小于所述占空比下限阈值,则将所述占空比下限阈值确 定为所述动作信号的实际占空比,If the duty cycle is less than the lower threshold of the duty cycle, the lower threshold of the duty cycle is determined as the actual duty cycle of the action signal,
    其中,所述第二速率阈值大于所述第一速率阈值。Wherein, the second rate threshold is greater than the first rate threshold.
  9. 根据权利要求8所述的运行控制方法,其中,还包括:The operation control method according to claim 8, further comprising:
    在控制减小所述占空比后,采集所述负载的调整后的运行功耗,以根据所述调整后的运行功耗更新所述第一最大持续时长。After controlling to reduce the duty cycle, collect the adjusted operating power consumption of the load to update the first maximum duration according to the adjusted operating power consumption.
  10. 根据权利要求3至9中至少一个所述的运行控制方法,其中,所述交流供电信号达到任意过零点,第二时长满足第二预设切换条件,则在当前过零点开启输出所述动作信号,具体包括:The operation control method according to at least one of claims 3 to 9, wherein the AC power supply signal reaches any zero-crossing point, and the second time period satisfies a second preset switching condition, the output of the action signal is turned on at the current zero-crossing point , Specifically including:
    若收集到所述交流供电信号达到所述过零点,则计算所述第二时长与待经历的交流半波时长之和,并确定为第二时长之和;If the collected AC power supply signal reaches the zero-crossing point, calculate the sum of the second duration and the AC half-wave duration to be experienced, and determine it as the sum of the second duration;
    判断所述第二时长之和是否大于第二最大持续时长;Determine whether the sum of the second duration is greater than the second maximum duration;
    若判定述第二时长之和大于所述第二最大持续时长,则确定所述第二最大持续时长满足所述第二预设切换条件,并控制开启输出所述动作信号。If it is determined that the sum of the second duration is greater than the second maximum duration, it is determined that the second maximum duration satisfies the second preset switching condition, and the action signal is controlled to turn on and output.
  11. 根据权利要求10所述的运行控制方法,其中,还包括:The operation control method according to claim 10, further comprising:
    根据所述负载的运行功耗确定所述驱动控制电路中的母线电压在所述停止输出状态下的下降速率;Determining the rate of decrease of the bus voltage in the drive control circuit in the output stop state according to the operating power consumption of the load;
    根据所述下降速率确定所述第二最大持续时长。The second maximum duration is determined according to the falling rate.
  12. 根据权利要求1所述的运行控制方法,其中,所述根据所述交流供电信号的输出功率与所述负载的运行功耗确定所述驱动控制电路中的母线电压的变化速率,以根据所述变化速率确定动作信号状态的切换时间点,具体包括:The operation control method according to claim 1, wherein the change rate of the bus voltage in the drive control circuit is determined based on the output power of the AC power supply signal and the operating power consumption of the load, so as to be based on the The rate of change determines the switching time point of the action signal state, which specifically includes:
    根据预设的收集周期收集所述运行功耗;Collecting the operating power consumption according to a preset collection period;
    根据所述运行功耗确定所述母线电压在当前收集周期内的变化速率;Determining the rate of change of the bus voltage in the current collection period according to the operating power consumption;
    根据所述变化速率与预设限压阈值确定所述动作信号状态的切换时间点。The switching time point of the state of the action signal is determined according to the change rate and a preset voltage limit threshold.
  13. 根据权利要求12所述的运行控制方法,其中,所述变化速率包括上升速率与下降速率,所述根据所述运行功耗确定所述母线电压在当前收集周期内的变化速率,具体包括:The operation control method according to claim 12, wherein the rate of change includes a rate of increase and a rate of decrease, and the determining the rate of change of the bus voltage in the current collection period according to the operating power consumption specifically includes:
    若所述动作信号处于输出状态,则根据所述交流供电信号的输入功率 与所述运行功耗确定所述母线电压的上升速率。If the action signal is in the output state, the rate of increase of the bus voltage is determined according to the input power of the AC power supply signal and the operating power consumption.
  14. 根据权利要求13所述的运行控制方法,其中,所述根据所述变化速率与预设限压阈值确定动作信号状态的切换时间点,具体包括:The operation control method according to claim 13, wherein the determining the switching time point of the action signal state according to the change rate and a preset voltage limit threshold value specifically includes:
    在所述动作信号的输出开启时刻起,根据所述上升速率确定每个所述收集周期内的电压上升量;From the moment when the output of the action signal is turned on, determine the voltage rise amount in each collection period according to the rise rate;
    在经过至少一个所述收集周期后,根据所述电压上升量确定母线电压在当前输出状态的电压累计上升量;After at least one of the collection periods has elapsed, determine the cumulative increase in voltage of the bus voltage in the current output state according to the increase in voltage;
    若所述电压累计上升量大于或等于预设限压阈值,则控制停止输出所述动作信号;If the cumulative increase in voltage is greater than or equal to the preset voltage limit threshold, control to stop outputting the action signal;
    若所述电压累计上升量小于所述预设限压阈值,则继续输出所述动作信号。If the cumulative increase in voltage is less than the preset voltage limit threshold, continue to output the action signal.
  15. 根据权利要求14所述的运行控制方法,其中,所述根据所述变化速率与预设限压阈值确定动作信号状态的切换时间点,具体还包括:The operation control method according to claim 14, wherein the determining the switching time point of the action signal state according to the change rate and a preset voltage limit threshold value specifically further comprises:
    若所述电压累计上升量小于所述预设限压阈值,则根据第一预测增益系数预测下一收集周期内的预估电压上升量;If the cumulative voltage increase is less than the preset voltage limit threshold, predict the estimated voltage increase in the next collection period according to the first predicted gain coefficient;
    若所述电压累计上升量与所述预估电压上升量之和大于或等于所述预设限压阈值,则控制停止输出所述动作信号。If the sum of the cumulative increase in voltage and the estimated increase in voltage is greater than or equal to the preset voltage limit threshold, control to stop outputting the action signal.
  16. 根据权利要求15所述的运行控制方法,其中,The operation control method according to claim 15, wherein:
    所述第一预测增益系数大于或等于1,并小于或等于2。The first prediction gain coefficient is greater than or equal to 1, and less than or equal to 2.
  17. 根据权利要求15所述的运行控制方法,其中,还包括:The operation control method according to claim 15, further comprising:
    若所述电压累计上升量与所述预估电压上升量之和小于所述预设限压阈值,则继续在下一收集周期采集所述输入功率与运行功耗,并根据所述输入功率与所述运行功耗更新实时母线电压的值。If the sum of the cumulative rise in voltage and the estimated rise in voltage is less than the preset voltage limit threshold, continue to collect the input power and operating power consumption in the next collection period, and according to the input power and the total The operating power consumption updates the value of the real-time bus voltage.
  18. 根据权利要求13所述的运行控制方法,其中,根据所述运行功耗确定所述母线电压在当前收集周期内的变化速率,具体还包括:The operation control method according to claim 13, wherein determining the rate of change of the bus voltage in the current collection period according to the operation power consumption specifically further comprises:
    若所述动作信号处于停止输出状态,则根据所述运行功耗确定所述母线电压在当前收集周期内的下降速率。If the action signal is in the output stop state, the rate of decrease of the bus voltage in the current collection period is determined according to the operating power consumption.
  19. 根据权利要求18所述的运行控制方法,其中,所述根据所述变化速率与预设限压阈值确定动作信号状态的切换时间点,具体还包括:The operation control method according to claim 18, wherein the determining the switching time point of the action signal state according to the rate of change and a preset voltage limit threshold value specifically further comprises:
    在所述动作信号的输出关闭时刻起,根据所述下降速率与对应的收集周期确定每个收集周期的电压下降量,以在经过至少一个所述收集周期后,根据所述每个收集周期的电压下降量确定母线电压在当前停止输出状态的电压累计下降量;From the moment when the output of the action signal is turned off, the voltage drop amount of each collection period is determined according to the drop rate and the corresponding collection period, so that after at least one of the collection periods has elapsed, according to the The voltage drop determines the total voltage drop of the bus voltage in the current stop output state;
    若所述电压累计下降量大于或等于预设限压阈值,则控制开启输出所述动作信号。If the accumulated voltage drop is greater than or equal to the preset voltage limit threshold, control to turn on the output of the action signal.
  20. 根据权利要求19所述的运行控制方法,其中,所述根据所述变化速率与预设限压阈值确定动作信号状态的切换时间点,具体还包括:The operation control method according to claim 19, wherein the determining the switching time point of the action signal state according to the change rate and a preset voltage limit threshold value specifically further comprises:
    若所述电压累计下降量小于所述预设限压阈值,则根据第二预测增益系数预测下一收集周期内的预估电压下降量;If the cumulative voltage drop is less than the preset voltage limit threshold, predict the estimated voltage drop in the next collection period according to the second predicted gain coefficient;
    若所述电压累计下降量与所述预估电压下降量之和大于或等于所述预设限压阈值,则控制开启输出所述动作信号。If the sum of the accumulated voltage drop and the estimated voltage drop is greater than or equal to the preset voltage limit threshold, control to turn on the output of the action signal.
  21. 根据权利要求20所述的运行控制方法,其中,The operation control method according to claim 20, wherein:
    所述第二预测增益系数大于或等于1,并小于或等于2。The second prediction gain coefficient is greater than or equal to 1, and less than or equal to 2.
  22. 根据权利要求20所述的运行控制方法,其中,还包括:The operation control method according to claim 20, further comprising:
    若所述电压累计下降量与所述预估电压下降量之和小于所述预设限压阈值,则继续在下一收集周期采集所述运行功耗,并根据所述所述运行功耗更新实时母线电压的值。If the sum of the cumulative voltage drop and the estimated voltage drop is less than the preset voltage limit threshold, continue to collect the operating power consumption in the next collection period, and update the real-time power consumption according to the operating power consumption The value of the bus voltage.
  23. 根据权利要求12至22中至少一个所述的运行控制方法,其中,所述负载为压缩机,所述根据预设的收集周期采集所述负载的运行功耗,具体包括:The operation control method according to at least one of claims 12 to 22, wherein the load is a compressor, and the collecting operation power consumption of the load according to a preset collection period specifically includes:
    根据所述收集周期采集所述压缩机的线电压与线电流;Collecting the line voltage and line current of the compressor according to the collection period;
    根据所述线电压与所述线电流确定每个所述收集周期中的运行功耗。The operating power consumption in each collection period is determined according to the line voltage and the line current.
  24. 根据权利要求12至22中至少一个所述的运行控制方法,其中,The operation control method according to at least one of claims 12 to 22, wherein:
    所述收集周期为所述交流供电信号的半波周期的整数倍,以在所述交流供电信号的过零点执行所述切换操作。The collection period is an integer multiple of the half-wave period of the AC power supply signal, so as to perform the switching operation at a zero-crossing point of the AC power supply signal.
  25. 根据权利要求1至24中至少一个所述的运行控制方法,其中,The operation control method according to at least one of claims 1 to 24, wherein:
    所述开关管包括IGBT型功率管与MOSFET,所述MOSFET包括SiC-MOSFET与GaN-MOSFET。The switch tube includes an IGBT-type power tube and a MOSFET, and the MOSFET includes a SiC-MOSFET and a GaN-MOSFET.
  26. 一种运行控制装置,所述运行控制装置设有处理器,其中,所述处理器执行计算机程序时,能够实现如权利要求1至25中至少一个所述的运行控制方法。An operation control device, wherein the operation control device is provided with a processor, wherein when the processor executes a computer program, the operation control method according to at least one of claims 1 to 25 can be realized.
  27. 一种驱动控制电路,用于控制将供电信号对负载进行供电,其中,包括:A drive control circuit is used to control the power supply signal to supply power to the load, which includes:
    功率因数校正模块,包括开关管;Power factor correction module, including switch tube;
    驱动模块,与所述功率因数校正模块电连接,用于向所述开关管输出高频动作信号,以使所述功率因数校正模块执行功率因数校正操作;The drive module is electrically connected to the power factor correction module, and is used to output a high-frequency action signal to the switch tube, so that the power factor correction module performs power factor correction operations;
    如权利要求26所述的运行控制装置,分别与所述驱动模块以及所述负载之间电连接。The operation control device according to claim 26, which is electrically connected to the drive module and the load.
  28. 根据权利要求27所述的驱动控制电路,其中,还包括:The drive control circuit according to claim 27, further comprising:
    母线电容,设置于所述功率因数校正模块的输出端;The bus capacitor is arranged at the output end of the power factor correction module;
    所述功率因数校正模块包括:储能电感,串联于供电电源与所述母线电容之间,所述供电电源用于发出所述交流供电信号,The power factor correction module includes an energy storage inductor connected in series between a power supply and the bus capacitor, and the power supply is used to send out the AC power supply signal,
    其中,若所述高频动作信号处于输出状态,通过所述交流供电信号对所述储能电感、所述母线电容与所述负载供电,或通过所述交流供电信号对所述储能电感充电,通过所述母线电容对所述负载供电,若所述高频动作信号处于停止输出状态,则通过所述母线电容对所述负载供电。Wherein, if the high-frequency action signal is in the output state, the energy storage inductor, the bus capacitor, and the load are powered by the AC power supply signal, or the energy storage inductor is charged by the AC power supply signal , Supplying power to the load through the bus capacitor, and supplying power to the load through the bus capacitor if the high-frequency action signal is in an output stop state.
  29. 一种家电设备,其中,包括:A household electrical appliance, including:
    负载;load;
    如权利要求27或28所述的驱动控制电路,所述驱动控制电路接入于供电信号与负载之间,所述驱动控制电路被配置为控制供电信号向所述负载供电。The drive control circuit according to claim 27 or 28, wherein the drive control circuit is connected between the power supply signal and the load, and the drive control circuit is configured to control the power supply signal to supply power to the load.
  30. 根据权利要求29所述的家电设备,其中,The household electrical appliance according to claim 29, wherein:
    所述家电设备包括空调器、电冰箱、风扇、抽油烟机、吸尘器和电脑主机中的至少一种。The home appliance includes at least one of an air conditioner, a refrigerator, a fan, a range hood, a vacuum cleaner, and a computer host.
  31. 一种计算机可读存储介质,其上存储有计算机程序,其中,所述计算机程序被执行时,实现如权利要求1至25中至少一个所述的运行控制方法的步骤。A computer-readable storage medium having a computer program stored thereon, wherein when the computer program is executed, the steps of the operation control method according to at least one of claims 1 to 25 are realized.
PCT/CN2019/102642 2019-05-31 2019-08-26 Operation control method and apparatus, and circuit, household appliance and computer storage medium WO2020237863A1 (en)

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CN201910472259.9A CN112019022B (en) 2019-05-31 2019-05-31 Operation control method, device, circuit, household appliance and computer storage medium
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