WO2020233101A1 - Colorful-jelly 4d printing method utilizing spontaneous color change of blueberry anthocyanins - Google Patents

Colorful-jelly 4d printing method utilizing spontaneous color change of blueberry anthocyanins Download PDF

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Publication number
WO2020233101A1
WO2020233101A1 PCT/CN2019/123526 CN2019123526W WO2020233101A1 WO 2020233101 A1 WO2020233101 A1 WO 2020233101A1 CN 2019123526 W CN2019123526 W CN 2019123526W WO 2020233101 A1 WO2020233101 A1 WO 2020233101A1
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Prior art keywords
color
printing
jelly
anthocyanin
parts
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PCT/CN2019/123526
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French (fr)
Chinese (zh)
Inventor
张慜
郭超凡
加扎勒·安迈
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江南大学
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Priority to CA3128912A priority Critical patent/CA3128912C/en
Publication of WO2020233101A1 publication Critical patent/WO2020233101A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L21/00Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
    • A23L21/10Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L21/00Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
    • A23L21/10Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products
    • A23L21/12Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products derived from fruit or vegetable solids
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/105Plant extracts, their artificial duplicates or their derivatives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/30Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
    • A23L5/32Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation using phonon wave energy, e.g. sound or ultrasonic waves
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/40Colouring or decolouring of foods
    • A23L5/42Addition of dyes or pigments, e.g. in combination with optical brighteners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • B01D11/0261Solvent extraction of solids comprising vibrating mechanisms, e.g. mechanical, acoustical
    • B01D11/0265Applying ultrasound
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • B01D11/0288Applications, solvents
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Definitions

  • the invention relates to a method for realizing 4D printing of colorful jelly by using blueberry anthocyanin spontaneously changing color, which is mainly used for 3D printing of jelly food containing natural fruit and vegetable anthocyanin, relates to a food processing technology, and belongs to the technical field of food processing.
  • 3D printing its core principle is to print layer by layer, layer and layer superimposed into a solid pattern. Specifically, 3D printing includes three processes. One is to use computer software, such as CAD, to design three-dimensional patterns; the other is to slice the three-dimensional patterns to form a multilayer two-dimensional plan and the printing track of each layer; It uses the numerical control system to control the printer path and complete the printing. Compared with traditional mold manufacturing methods, 3D printing technology can realize the manufacture of highly complex structure products and improve the accuracy and quality of products, save materials to the greatest extent, design flexibility, and personalize customization. At the same time, it can realize mass customization production and make rapid manufacturing changes. Get economic savings.
  • the goal of food 3D printing is a make-to-order production model with higher production efficiency and lower coverage costs. Compared with the traditional supply chain model, the 3D printing supply chain greatly reduces distribution costs and simplifies customized food services.
  • 4D printing to be precise, is a material that can deform automatically. It only needs specific conditions (such as temperature, humidity, etc.) and does not need to connect any complicated electromechanical equipment to produce a fourth-dimensional change according to the product design. This change usually involves color, flavor, and shape.
  • Khoo et al. (2015) proposed that 4D printing is a process of constructing physical objects using appropriate additive manufacturing technology, laying a series of stimulus response composite materials or multi-materials with different properties. After construction, the object responds to stimuli from the natural environment or through human intervention, resulting in changes in the body or chemical state caused by time.
  • 4D printing technology is not only a revolution in production tools, but also a technology that changes the way the entire business ecosystem will change in the future due to changes in production materials. Therefore, it is not just manufacturing technology that will disrupt.
  • the method of blueberry anthocyanin spontaneous discoloration and catalytic discoloration to achieve 4D printing of color jelly is to construct two jelly materials with different properties and lay them through 3D printing technology to make the two materials blend and stimulate each other at the connection point. Spontaneous discoloration occurs to achieve 4D changes, and composite 4D printing is also realized.
  • Anthocyanins also known as anthocyanins, are a type of water-soluble natural pigments widely found in plants in nature. They are colored aglycones derived from the hydrolysis of anthocyanins. Most of the main coloring substances in fruits, vegetables and flowers are related to it. Under different pH conditions of plant cell vacuoles, anthocyanins make petals show colorful colors. There is a highly molecular conjugate system in the anthocyanin molecule, which contains acidic and basic groups, and is easily soluble in polar solvents such as water, methanol, ethanol, dilute alkali and dilute acid.
  • Anthocyanins are bioflavonoids, and the main physiological activity of flavonoids is free radical scavenging ability and antioxidant ability.
  • Anthocyanins can not only be used as nutritional fortifiers in foods, but also can be used as food preservatives instead of synthetic preservatives such as benzoic acid, and can be used as food colorants in ordinary beverages and foods. It is in line with people's natural, safe, and safe food additives. The general requirement of health.
  • Li Li et al. disclosed a food 3D printing material rich in dietary fiber (publication number: CN109198650A).
  • modified dietary fiber starch, gluten protein powder, seasoning, water, vegetable oil, gelatin, etc.
  • high-pressure homogenizer treatment After grinding to a fineness of less than 20 ⁇ m, it is prepared by high-pressure homogenizer treatment.
  • the present invention can reduce the particle size of dietary fiber by performing a series of modification treatments on dietary fiber, while making dietary fiber particles uniform and stable, and improving water solubility
  • the 3D food printing materials prepared have high dietary fiber content.
  • the surface of the dietary fiber is treated with water-soluble to further improve the taste, which can improve the taste and facilitate the absorption of the human body in the preparation of food products by 3D printing, and reduce the labor of the operators. Difficulty and strength, and reduce the maintenance cost of the 3D printer.
  • By adding different auxiliary materials different flavors of food can be made, which can be applied to a variety of 3D printers, and achieve rapid printing of various flavor materials in a short time, thereby improving the printing efficiency.
  • Xiao Junyong et al. (2018) invented a jelly candy 3D printing material and its preparation method (publication number: CN107668306A).
  • the 3D printing material uses starch and low-acyl gellan gum as gelling agents, which is conducive to remelting and can Quick gelation at room temperature can ensure smooth discharge during 3D printing, and the application of plant extracts can improve the stability of the printed material, so that the printed candies can be stored for a long time and avoid sand inversion.
  • the printing material provided by the invention can be printed smoothly, and the obtained product has a good sensory evaluation, and no anti-sand or tanning phenomenon is seen when placed at room temperature for 60 days. Zhang Yun et al.
  • 3D printing food material for longan rice noodles (publication number: CN106213154A), which belongs to the field of 3D printing materials and consists of the following raw materials by weight: 60 to 70 parts of rice noodles and 5 to 8 parts of longan extract Servings, 8-10 servings of water, 8-10 servings of fresh milk, 8-10 servings of buckwheat flour, 3-5 servings of vegetable oil, 2-3 servings of honey, 2-3 servings of xylitol, 2-3 servings of salt, malt paste 2 ⁇ 3 parts of essence, 2 ⁇ 3 parts of dietary fiber, 1 ⁇ 2 parts of emulsifier, 0.1 ⁇ 0.2 parts of flavor.
  • the invention adopts low-sugar and low-fat raw materials, does not contain chemical additives, is pollution-free, and is healthier. Longan contains a lot of trace elements beneficial to human health, and its main function is to calm the nerves and cure insomnia.
  • the use of 3D printing can realize the diversified, personalized and automated production of products, enriching the types of 3D printing food materials.
  • the use of nanometer rice flour can meet the process requirements of 3D printing; the use of selenium-rich rice flour supplements the selenium required by the human body and meets the needs of different consumers.
  • Zhang Yunjiu et al. (2017) disclosed an ice cream 3D printer, an ice cream 3D printing method and their products (public number: CN106578317A).
  • the ice cream 3D printer includes a printing platform, an X-direction drive device, a Y-direction drive device, a Z-direction drive device, a spray system, a protective cover and a main control device.
  • the ice cream 3D printing method includes: 1) printing a base layer composed of contour lines and ice cream powder; 2) printing a plurality of stacked base layers step by step to obtain 3D printed ice cream.
  • the technical solution provided by the invention can solve the technical problems of long time-consuming and high cost of 3D food printing at this stage.
  • the ice cream 3D printer provided by the invention has a novel structural design and a high degree of automation, which can meet consumers' needs for diversified ice cream food shapes; the technical solution provided by the invention solves the problem of printing an ice cream coat in a few minutes by printing an ice cream coat.
  • the difficulty greatly reduces the printing cost.
  • the above several inventions mainly involve the ratio of different materials for 3D printing and the production and manufacture of machines.
  • the present invention mainly relates to a method of catalyzing 3D printing with blueberry anthocyanins to achieve color-changing 4D printing.
  • the beneficial effect is: the finished color-changing rose tea is rich in anthocyanins, which can be quickly precipitated to color the tea during the brewing process, and the color can be changed from dark purple to light purple to dark red to light red to grass green To the colorless change process, simple operation, strong ornamental, high nutrition and health function.
  • Cheng Weili (2016) invented a color-changing functional beverage and its preparation method (publication number: CN108236027A).
  • the color-changing functional beverage is made of anthocyanin embedded powder and lycopene embedded powder as the main raw materials.
  • the microcapsule embedding effect can effectively change the color of the beverage.
  • the color-changing beverage includes the following parts by weight of raw materials: 130-160 parts of anthocyanin vegetable juice, 5-8 parts of mysterious fruit, 30-45 parts lemon juice, 6-10 parts pine pollen, 1-5 parts agar, 12-17 parts sugar cane juice.
  • the preparation method of the color-changing beverage includes the following steps: raw material pretreatment, stirring pulping, spray granulation, drying, sub-packaging, and finished products.
  • the product of the invention is rich in nutrition and can supplement a variety of vitamins and amino acids necessary for the human body.
  • anthocyanins can delay aging and improve immunity, and is especially suitable for supplementing energy for breakfast and afternoon tea. Its color-changing characteristics make the food interesting and romantic, satisfying people's growing material and cultural needs, especially the aesthetic taste of young people.
  • the main implementation methods are to achieve beverage color-changing through microcapsules or adsorption and elution methods.
  • the discoloration involved in this method is that the anthocyanin diffuses between the two materials printed by the dual nozzles, and the discoloration occurs under different environmental pH conditions. It belongs to the blueberry based on 3D printing.
  • the 4D printing category of autonomous discoloration catalyzed by anthocyanins has different discoloration principles.
  • Zhong Qin (2015) invented a color-changing tea product (publication number: CN105053364A), including the following components by mass: 100 parts of tea plants; 0.01 part-3.33 parts of natural pigments; 0.5 part of edible alkaline additives- 25.0 parts; wherein the natural pigment is at least one of litmus and anthocyanin.
  • the prepared color-changing tea products have good taste, rich color changes, and have certain health care effects.
  • the preparation method of the tea product is also disclosed, the method is simple, the processing cost is low, and the added value of the tea plant can be increased. Unlike this invention, the color change in this method is realized based on double-jet jelly 3D printing.
  • Zhang (2016) disclosed a method of 3D printing two-color sandwich snacks using concentrated fruit pulp (publication number: CN108477540A), which is mainly used for 3D printing of gel foods, involving food processing technology, and belongs to the field of new food processing.
  • the invention first fully mixes the two raw materials, homogenizes, heats them, cools them, and loads them separately, and then uses a dual-jet printer to perform 3D printing according to a pre-made two-color sandwich 3D printing model.
  • the invention adopts dual-nozzle 3D printing, and different models designed can print materials with different spatial shapes and quantities of sandwich effects, so that foods have richer tastes and visual effects, and realize diversified, personalized and automated production of products .
  • this method mainly involves the 3D printing of double nozzles of blueberry anthocyanin-rich jelly and lemon thick berry jelly, and the method of color-changing 4D printing is achieved through anthocyanin catalysis.
  • This method is a 4D food printing method that uses anthocyanin catalysis to achieve color change on the basis of food 3D printing, which can enrich 3D printing food ideas and types.
  • a method of using blueberry anthocyanins to spontaneously change color to achieve 4D printing of colored jelly is as follows:
  • Homogenization send the mixed material in step g into the homogenizer, and homogenize for 10-15 min at 3.0-3.5 MPa, so that the particle size of the homogenized material is less than 20 ⁇ m;
  • step i Cooling: the color-carrying layer material obtained in step i is cooled to normal temperature for use;
  • Homogenization Send the mixed materials in step k to the homogenizer, and homogenize for 10-15 minutes at 3.0-3.5 MPa, so that the particle size of the homogenized material is less than 20 ⁇ m;
  • Cooling Cool the color control layer material obtained in step m to room temperature for later use;
  • the matching ratio of the anthocyanin extractant is an aqueous solution of 0.01% HCl and 70% ethanol.
  • the parameters of the ultrasonic generating device when performing the ultrasonic bath are 20-25 kHz, 2 W/g.
  • the freeze-drying conditions are: drying at a cold trap temperature of -80°C and a pressure of 220 Pa for 20-24 hours.
  • the raw material formula is calculated by weight: 1 to 2 parts of anthocyanin powder, 100 to 150 parts of potato starch, 10 to 20 parts of pectin, 0.1 to 0.2 parts of flavor, and 100 parts of purified water;
  • step k the feed formulation in parts by weight: 100 parts of concentrated lemon juice, NaCO 3 0 ⁇ 7 parts, 10 to 20 parts pectin and potato starch, 75-125 parts;
  • the starch formed by the gelatinization of potato starch has good gel properties and high transparency; pectin provides elasticity and texture properties for jelly; lemon concentrated juice and lemon essential oil can provide flavor and taste for jelly; NaCO 3 can adjust and control color The pH of the layer jelly to regulate the color change.
  • the flavor is white lemon essential oil.
  • the viscosity of the color carrier material is 1500-8000 Pa ⁇ s
  • the elastic modulus is 1800-3200 Pa
  • the viscosity modulus is 300-500 Pa
  • the pH value is 5.1-5.2.
  • the viscosity of the color control layer material is 4300 ⁇ 10000 Pa ⁇ s
  • the elastic modulus is 2600 ⁇ 9200 Pa
  • the viscosity modulus is 320 ⁇ 1000 Pa
  • the pH value is 2.4 ⁇ 11.2. Adjust the final color change by adjusting the pH value of the color control layer.
  • the printing speed is 20-25 mm/s, and the extrusion speed is 25-30 mm 3 /s; when printing the bottom layer and shell, the printing speed is 50% of the normal speed; nozzle 2 and nozzle
  • the diameter of the nozzle of the dual nozzle 3D printer is 0.85 mm.
  • This method uses ultrasonic to extract anthocyanins in blueberries in cooperation with vacuum, which can improve the extraction efficiency of anthocyanins while reducing the oxidation of anthocyanins;
  • the anthocyanins extracted from blueberries have good antioxidant properties and bright colors
  • the present invention is a food 4D color-changing printing method realized on the basis of double nozzle printing and laying;
  • the gelatinization temperature of the material is 50 ⁇ 53.5 °C. At this temperature, the potato starch can be fully gelatinized and the loss of anthocyanin is small.
  • Example 1 Method for spontaneously changing color of blueberry anthocyanin to realize 4D printing of color jelly (two-color)
  • Nozzle 1 prints the color-carrying layer material
  • nozzle 2 prints two kinds of color-controlling layer materials alternately
  • Example 2 Method for spontaneously changing blueberry anthocyanin to realize 4D printing of color jelly (three colors)
  • the homogenized material is kept at 53.5 °C for 20 minutes and cooled to room temperature to prepare the first color control layer material with a pH of 2.4; add 4 parts of NaCO 3 to the first color control layer material to make The second color control layer material has a pH of 7; on the basis of the first color control layer material, 7 parts of NaCO 3 are added to make the third color control layer material, the pH is 11.2.
  • Example 3 Method for spontaneously changing color of blueberry anthocyanin to realize 4D printing of color jelly (six colors)
  • the particle size of the material is less than 20 ⁇ m.
  • the homogenized material is kept at 53.5 °C for 20 minutes and cooled to room temperature to make the first color control layer material with a pH of 2.4; add 4 parts of NaCO 3 to the first color control layer material to make The second color control layer material has a pH of 7; on the basis of the first color control layer material, 7 parts of NaCO 3 are added to make the third color control layer material, the pH is 11.2.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Nutrition Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Botany (AREA)
  • Mycology (AREA)
  • Mechanical Engineering (AREA)
  • Coloring Foods And Improving Nutritive Qualities (AREA)
  • Confectionery (AREA)
  • Jellies, Jams, And Syrups (AREA)

Abstract

A colorful-jelly 4D printing method utilizing spontaneous color change of blueberry anthocyanins, the method comprising: thoroughly mixing two sets of ingredients, respectively; performing preparation, homogenization, gelatination, cooling, material filling, and degassing with respect to the two sets of ingredients, respectively; and using a dual-extruder printer to print out a multi-material color bearing layer and a multi-material color control layer alternately according to a pre-established 3D printing model.

Description

一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法A method for realizing 4D printing of colorful jelly by using blueberry anthocyanin spontaneous color change 技术领域Technical field
本发明涉及一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,主要用于含有天然果蔬花青素的果冻类食品的3D打印,涉及食品加工工艺,属于食品加工技术领域。The invention relates to a method for realizing 4D printing of colorful jelly by using blueberry anthocyanin spontaneously changing color, which is mainly used for 3D printing of jelly food containing natural fruit and vegetable anthocyanin, relates to a food processing technology, and belongs to the technical field of food processing.
背景技术Background technique
“3D打印”,其核心原理是逐层打印,层与层叠加成立体图案。具体来说,3D打印包含三个流程,一是利用计算机软件,如CAD等进行三维图案的设计;二是对三维图案进行切片,形成多层的二维平面图及其每层的打印轨迹;三是利用数控系统对打印机进行路径控制并完成打印。与传统的模具制造方法相比,3D打印技术可以实现高度复杂结构产品的制造并且提高产品的精度和质量,最大限度节省材料,设计灵活,个性化定制,同时实现批量定制生产,使快速制造变得经济节约。"3D printing", its core principle is to print layer by layer, layer and layer superimposed into a solid pattern. Specifically, 3D printing includes three processes. One is to use computer software, such as CAD, to design three-dimensional patterns; the other is to slice the three-dimensional patterns to form a multilayer two-dimensional plan and the printing track of each layer; It uses the numerical control system to control the printer path and complete the printing. Compared with traditional mold manufacturing methods, 3D printing technology can realize the manufacture of highly complex structure products and improve the accuracy and quality of products, save materials to the greatest extent, design flexibility, and personalize customization. At the same time, it can realize mass customization production and make rapid manufacturing changes. Get economic savings.
随着消费者对食品的口味、外观和健康的要求越来越高,食品的定制化程度也越来越高,使得食品3D打印技术受到越来越多的关注和发展。食品3D打印的目标是生产效率更高、覆盖成本更低的按订单生产模式。与传统的供应链模式相比,3D打印的供应链大大降低了配送成本,简化定制食品服务。As consumers have higher and higher requirements for the taste, appearance and health of food, the degree of customization of food has become higher and higher, making food 3D printing technology more and more concerned and developed. The goal of food 3D printing is a make-to-order production model with higher production efficiency and lower coverage costs. Compared with the traditional supply chain model, the 3D printing supply chain greatly reduces distribution costs and simplifies customized food services.
所谓的4D打印,准确地说是一种能够自动变形的材料,只需特定条件(如温度、湿度等),不需要连接任何复杂的机电设备,就能按照产品设计发生第四维度的变化,这种变化通常涉及颜色、风味以及形状。Khoo等(2015)提出4D打印为使用适当的添加剂制造技术构建物理对象的过程,铺设一系列具有不同性能的刺激反应复合材料或多材料。在构建之后,物体对来自自然环境或通过人类干预产生的刺激做出反应,导致通过时间造成身体或化学状态的变化。4D打印技术不仅是一种生产工具的革命,更是一种由生产资料改变而引发未来整个商业生态结构方式改变的一种技术,因而颠覆的将不只是制造技术。但是,目前4D打印的概念在食品领域的研究和应用还非常有限。本方法提出的蓝莓花青素自发变色催化变色实现彩色果冻4D打印的方法是以构建不同性能的两种果冻材料,通过3D打印技术铺设,使其两种材料在接连处相互交融、刺激,最终自发发生变色现象来实现4D变化,也实现了复合4D打印。The so-called 4D printing, to be precise, is a material that can deform automatically. It only needs specific conditions (such as temperature, humidity, etc.) and does not need to connect any complicated electromechanical equipment to produce a fourth-dimensional change according to the product design. This change usually involves color, flavor, and shape. Khoo et al. (2015) proposed that 4D printing is a process of constructing physical objects using appropriate additive manufacturing technology, laying a series of stimulus response composite materials or multi-materials with different properties. After construction, the object responds to stimuli from the natural environment or through human intervention, resulting in changes in the body or chemical state caused by time. 4D printing technology is not only a revolution in production tools, but also a technology that changes the way the entire business ecosystem will change in the future due to changes in production materials. Therefore, it is not just manufacturing technology that will disrupt. However, the current research and application of the concept of 4D printing in the food field is still very limited. The method of blueberry anthocyanin spontaneous discoloration and catalytic discoloration to achieve 4D printing of color jelly is to construct two jelly materials with different properties and lay them through 3D printing technology to make the two materials blend and stimulate each other at the connection point. Spontaneous discoloration occurs to achieve 4D changes, and composite 4D printing is also realized.
花青素又称花色素,是自然界一类广泛存在于植物中的水溶性天然色素,是花色苷水解而得的有颜色的苷元。水果、蔬菜、花卉中的主要呈色物质大部分与之有关。在植物细胞液泡不同的pH值条件下,花青素使花瓣呈现五彩缤纷的颜色。花青素分子中存在高度分子共扼体系,含有酸性与碱性基团,易溶于水、甲醇、乙醇、稀碱与稀酸等极性溶剂中。在紫外与可见光区域均具较强吸收,紫外区最大吸收波长在280 nm附近,可见光区域最大吸收波长在500~550 nm范围内。花青素类物质的颜色随pH值变化而变化,pH 7呈红色,pH=7~8时呈紫色,pH > 11时呈蓝色。花青素属于生物类黄酮物质,而黄酮物质最主要的生理活性功能是自由基清除能力和抗氧化能力。随着科技的发展,人们对食品添加剂的安全性越来越重视,天然添加剂的开发利用已成为添加剂发展使用的总趋势。花青素在食品中不但可作为营养强化剂,而且还可作为食品防腐剂代替苯甲酸等合成防腐剂,并且可作为食品着色剂应用于平常饮料和食品,符合人们对食品添加剂天然、安全、健康的总要求。Anthocyanins, also known as anthocyanins, are a type of water-soluble natural pigments widely found in plants in nature. They are colored aglycones derived from the hydrolysis of anthocyanins. Most of the main coloring substances in fruits, vegetables and flowers are related to it. Under different pH conditions of plant cell vacuoles, anthocyanins make petals show colorful colors. There is a highly molecular conjugate system in the anthocyanin molecule, which contains acidic and basic groups, and is easily soluble in polar solvents such as water, methanol, ethanol, dilute alkali and dilute acid. Strong absorption in both the ultraviolet and visible regions, the maximum absorption wavelength in the ultraviolet region is 280 Near nm, the maximum absorption wavelength in the visible region is 500~550 Within the nm range. The color of anthocyanins changes with the change of pH value, pH 7 is red, pH=7 to 8 is purple, and pH>11 is blue. Anthocyanins are bioflavonoids, and the main physiological activity of flavonoids is free radical scavenging ability and antioxidant ability. With the development of science and technology, people pay more and more attention to the safety of food additives, and the development and utilization of natural additives has become the general trend of the development and use of additives. Anthocyanins can not only be used as nutritional fortifiers in foods, but also can be used as food preservatives instead of synthetic preservatives such as benzoic acid, and can be used as food colorants in ordinary beverages and foods. It is in line with people's natural, safe, and safe food additives. The general requirement of health.
李力等(2019)公开了一种富含膳食纤维的食品3D打印材料(公开号:CN109198650A),通过将改性膳食纤维、淀粉、面筋蛋白粉,调料、水、植物油、明胶等混合均匀,研磨至细度20μm以下后通过高压均质机处理制得,本发明通过对膳食纤维进行一系列改性处理,可降低膳食纤维的粒径同时使膳食纤维颗粒分散均匀、稳定,而且提高了水溶性膳食纤维的含量,制备的3D食品打印材料膳食纤维含量高,膳食纤维表面通过水溶性处理,进一步改善口感,能够在利用3D打印制备食品成品中提高口感并利于人体吸收,降低操作人员的劳动难度和强度,并降低3D打印机的维护费用,通过添加不同辅料,制成不同口味的食品,可适用于多种3D打印机,实现多种口味材料在短时间内快速打印,从而提高了打印效率。肖俊勇等人(2018)发明了一种凝胶糖果3D打印料及其制备方法(公开号:CN107668306A),该3D打印料中以淀粉和低酰结冷胶作为凝胶剂,有利于复融且能够在室温下快速凝胶,能够保证在3D打印时可以顺利出料,植物提取物的应用能够提高打印料的稳定性,从而使打印后的糖果能够长期保存,避免反砂现象的产生。实验表明,该发明提供的打印料能够顺利的打印,所得产品感官评价良好,室温放置60d未见反砂或发烊现象。章云等(2016)公开了一种桂圆米粉3D打印食品材料(公开号:CN106213154A),属于3D打印材料领域,由以下重量份数的原料组成:米粉60~70份,桂圆提取物5~8份,水8~10份,鲜奶8~10份,荞麦粉8~10份,植物油3~5份,蜂蜜2~3份,木糖醇2~3份,食盐2~3份,麦芽糊精2~3份,膳食纤维2~3份,乳化剂1~2份,香精0.1~0.2份。该发明均采用低糖、低脂肪的原料,不含化学添加剂,无污染,更健康。桂圆中含有大量有益人体健康的微量元素,其主要功能是安神,治失眠等。采用3D打印,可实现产品的多元化、个性化、自动化的制作,丰富了3D打印食品材料的种类。采用纳米米粉,可以满足3D打印的工艺要求;采用富硒米粉,补充了人体所需的硒元素,满足了不同消费者的需求。张云玖等(2017)公开了一种冰淇淋3D打印机、冰淇淋3D打印方法及其产品(公开号:CN106578317A)。该冰淇淋3D打印机包括打印平台、X向驱动装置、Y向驱动装置、Z向驱动装置、喷料系统、防护罩和主控装置。该冰淇淋3D打印方法包括:1)打印由轮廓线和冰淇淋粉组成的基层;2)逐级打印多个堆叠的基层,进而得到3D打印的冰淇淋。该发明所提供的技术方案可以解决现阶段3D食品打印耗费时间长以及成本高的技术难题。该发明所提供的冰淇淋3D打印机结构设计新颖、自动化程度高,能够满足消费者对冰淇淋食品造型多样化的需求;本发明提供的技术方案用打印冰淇淋外衣的办法解决了几分钟打印完成一个冰淇淋的难题,大大的降低了打印成本。以上几个发明主要涉及3D打印的不同材料的配比以及机器的生产和制造。与以上几种发明不同,本发明主要涉及通过蓝莓花青素催化3D打印以实现变色4D打印的方法。Li Li et al. (2019) disclosed a food 3D printing material rich in dietary fiber (publication number: CN109198650A). By mixing modified dietary fiber, starch, gluten protein powder, seasoning, water, vegetable oil, gelatin, etc., After grinding to a fineness of less than 20 μm, it is prepared by high-pressure homogenizer treatment. The present invention can reduce the particle size of dietary fiber by performing a series of modification treatments on dietary fiber, while making dietary fiber particles uniform and stable, and improving water solubility The 3D food printing materials prepared have high dietary fiber content. The surface of the dietary fiber is treated with water-soluble to further improve the taste, which can improve the taste and facilitate the absorption of the human body in the preparation of food products by 3D printing, and reduce the labor of the operators. Difficulty and strength, and reduce the maintenance cost of the 3D printer. By adding different auxiliary materials, different flavors of food can be made, which can be applied to a variety of 3D printers, and achieve rapid printing of various flavor materials in a short time, thereby improving the printing efficiency. Xiao Junyong et al. (2018) invented a jelly candy 3D printing material and its preparation method (publication number: CN107668306A). The 3D printing material uses starch and low-acyl gellan gum as gelling agents, which is conducive to remelting and can Quick gelation at room temperature can ensure smooth discharge during 3D printing, and the application of plant extracts can improve the stability of the printed material, so that the printed candies can be stored for a long time and avoid sand inversion. Experiments show that the printing material provided by the invention can be printed smoothly, and the obtained product has a good sensory evaluation, and no anti-sand or tanning phenomenon is seen when placed at room temperature for 60 days. Zhang Yun et al. (2016) disclosed a 3D printing food material for longan rice noodles (publication number: CN106213154A), which belongs to the field of 3D printing materials and consists of the following raw materials by weight: 60 to 70 parts of rice noodles and 5 to 8 parts of longan extract Servings, 8-10 servings of water, 8-10 servings of fresh milk, 8-10 servings of buckwheat flour, 3-5 servings of vegetable oil, 2-3 servings of honey, 2-3 servings of xylitol, 2-3 servings of salt, malt paste 2~3 parts of essence, 2~3 parts of dietary fiber, 1~2 parts of emulsifier, 0.1~0.2 parts of flavor. The invention adopts low-sugar and low-fat raw materials, does not contain chemical additives, is pollution-free, and is healthier. Longan contains a lot of trace elements beneficial to human health, and its main function is to calm the nerves and cure insomnia. The use of 3D printing can realize the diversified, personalized and automated production of products, enriching the types of 3D printing food materials. The use of nanometer rice flour can meet the process requirements of 3D printing; the use of selenium-rich rice flour supplements the selenium required by the human body and meets the needs of different consumers. Zhang Yunjiu et al. (2017) disclosed an ice cream 3D printer, an ice cream 3D printing method and their products (public number: CN106578317A). The ice cream 3D printer includes a printing platform, an X-direction drive device, a Y-direction drive device, a Z-direction drive device, a spray system, a protective cover and a main control device. The ice cream 3D printing method includes: 1) printing a base layer composed of contour lines and ice cream powder; 2) printing a plurality of stacked base layers step by step to obtain 3D printed ice cream. The technical solution provided by the invention can solve the technical problems of long time-consuming and high cost of 3D food printing at this stage. The ice cream 3D printer provided by the invention has a novel structural design and a high degree of automation, which can meet consumers' needs for diversified ice cream food shapes; the technical solution provided by the invention solves the problem of printing an ice cream coat in a few minutes by printing an ice cream coat. The difficulty greatly reduces the printing cost. The above several inventions mainly involve the ratio of different materials for 3D printing and the production and manufacture of machines. Different from the above several inventions, the present invention mainly relates to a method of catalyzing 3D printing with blueberry anthocyanins to achieve color-changing 4D printing.
凌伟福(2016)提供了一种变色玫瑰花茶的制备方法(公开号:CN107772019A),通过对富含花青素的物质如黑枸杞、蓝莓或桑葚进行清洗、粉碎、倒入酒精搅拌、过滤、沉降、弃渣、离心、加热浓缩、再离心、添加酒精,得到着色液后对微波干燥后的玫瑰花进行自然上色及胰蛋白酶处理,通过开放式波干燥对上色处理后的玫瑰花进行快速干燥。其有益效果是:成品变色玫瑰花茶富含花青素,在冲泡过程中可快速析出对茶水进行着色,颜色可实现从深紫色——浅紫色——深红色——浅红色——草绿色到无色的变化过程,操作简单,观赏性强,营养保健功能高。程微丽(2018)发明了一种可变色功能饮料及其制备方法(公开号:CN108236027A)。该可变色功能饮料由花青素包埋粉和番茄红素包埋粉为主要原料,利用微胶囊包埋作用可以有效改变饮料的颜色,当饮料处于静止状态时,由于多孔淀粉的吸附及乳清蛋白的包埋,色素被吸附或包埋,因而,饮料呈清澈、透明的,但是当用力摇晃饮料时,由于受到外力作用,包埋的色素和吸附的色素被释放出来,使得饮料呈现绚丽的绿色和红色,非常美观,也能够吸引儿童和青少年的注意力。同时由于花青素和番茄红素是具有优异的抗氧化活性,能够提高人体的免疫力及延缓衰老,对癌症和肿瘤也具有一定的预防和治疗效果,因此,该发明的饮料,不但能够吸引客户,还具有保健功效。黄炳琼(2015)发明了一种变色饮料及其加工方法(公开号:CN104957702A),所述变色饮料包括以下重量份比例的原料:130-160份花青素蔬果汁、5-8份神秘果、30-45份柠檬汁、6-10份松花粉、1-5份琼脂、12-17份甘蔗汁。所述变色饮料的制备方法包括以下步骤:原材料预处理、搅拌制浆、喷雾造粒、干燥、分包装、成品。该发明的产品营养丰富,能补充人体必需的多种维生素和氨基酸,尤其是花青素的存在可以延缓衰老,提高免疫力,尤其适合早餐和下午茶补充能量食用。其变色的特性,使食物具有趣味性,非常浪漫,满足人们日益增长的物质文化需要,尤其是满足了年轻人的审美品位。以上几种发明虽然均涉及果蔬花青素以及变色食品范畴,但是主要实现方式均是通过微胶囊或吸附、洗脱方式实现饮料变色的。与以上几种发明不同,本方法中涉及的变色是通过花青素在双喷头3D打印出的两种材料之间扩散,并在不同环境pH条件下发生的变色,是属于基于3D打印的蓝莓花青素催化实现的自主变色的4D打印范畴,具有不同的变色原理。Ling Weifu (2016) provided a method for preparing color-changing rose tea (publication number: CN107772019A), by washing, pulverizing, pour in alcohol, stirring, filtering, and sedimentation of anthocyanin-rich substances such as black wolfberry, blueberry or mulberry , Discard the residue, centrifugation, heat concentration, re-centrifugation, add alcohol, after obtaining the coloring liquid, perform natural coloring and trypsin treatment on the roses after microwave drying, and quickly perform the coloring process on the roses through open wave drying dry. The beneficial effect is: the finished color-changing rose tea is rich in anthocyanins, which can be quickly precipitated to color the tea during the brewing process, and the color can be changed from dark purple to light purple to dark red to light red to grass green To the colorless change process, simple operation, strong ornamental, high nutrition and health function. Cheng Weili (2018) invented a color-changing functional beverage and its preparation method (publication number: CN108236027A). The color-changing functional beverage is made of anthocyanin embedded powder and lycopene embedded powder as the main raw materials. The microcapsule embedding effect can effectively change the color of the beverage. When the beverage is in a static state, due to the adsorption of porous starch and milk When albumin is embedded, the pigment is adsorbed or embedded, so the beverage is clear and transparent. However, when the beverage is shaken vigorously, the embedded pigment and adsorbed pigment are released due to external force, making the beverage appear gorgeous The green and red colors are very beautiful and can also attract the attention of children and young people. At the same time, because anthocyanins and lycopene have excellent antioxidant activity, they can improve the body’s immunity and delay aging, and also have certain preventive and therapeutic effects on cancer and tumors. Therefore, the beverage of this invention is not only attractive Customers also have health benefits. Huang Bingqiong (2015) invented a color-changing beverage and its processing method (publication number: CN104957702A). The color-changing beverage includes the following parts by weight of raw materials: 130-160 parts of anthocyanin vegetable juice, 5-8 parts of mysterious fruit, 30-45 parts lemon juice, 6-10 parts pine pollen, 1-5 parts agar, 12-17 parts sugar cane juice. The preparation method of the color-changing beverage includes the following steps: raw material pretreatment, stirring pulping, spray granulation, drying, sub-packaging, and finished products. The product of the invention is rich in nutrition and can supplement a variety of vitamins and amino acids necessary for the human body. In particular, the presence of anthocyanins can delay aging and improve immunity, and is especially suitable for supplementing energy for breakfast and afternoon tea. Its color-changing characteristics make the food interesting and romantic, satisfying people's growing material and cultural needs, especially the aesthetic taste of young people. Although the above several inventions all relate to the categories of fruit and vegetable anthocyanins and color-changing foods, the main implementation methods are to achieve beverage color-changing through microcapsules or adsorption and elution methods. Different from the above several inventions, the discoloration involved in this method is that the anthocyanin diffuses between the two materials printed by the dual nozzles, and the discoloration occurs under different environmental pH conditions. It belongs to the blueberry based on 3D printing. The 4D printing category of autonomous discoloration catalyzed by anthocyanins has different discoloration principles.
钟琴(2015)发明了一种可变色茶制品(公开号:CN105053364A),包括以下各质量份的组分:制茶植物100份;天然色素0.01份-3.33份;食用碱性添加剂0.5份-25.0份;其中,所述天然色素为石蕊、花青素中的至少一种。饮用时,可通过向茶水中滴入一定滴数的柠檬汁等可食用酸性液体或其他食用碱性物质而达到变色的目的。制成的可变色茶制品口感好,色彩变化丰富,且具有一定的保健作用。还公开了该茶制品的制备方法,方法简单,加工成本低,可增加制茶植物的附加值。与此发明不同,本方法中的变色是基于双喷头果冻3D打印实现的。Zhong Qin (2015) invented a color-changing tea product (publication number: CN105053364A), including the following components by mass: 100 parts of tea plants; 0.01 part-3.33 parts of natural pigments; 0.5 part of edible alkaline additives- 25.0 parts; wherein the natural pigment is at least one of litmus and anthocyanin. When drinking, you can add a certain number of drops of lemon juice or other edible alkaline substances to the tea to change the color. The prepared color-changing tea products have good taste, rich color changes, and have certain health care effects. The preparation method of the tea product is also disclosed, the method is simple, the processing cost is low, and the added value of the tea plant can be increased. Unlike this invention, the color change in this method is realized based on double-jet jelly 3D printing.
Figure 615c
等(2018)公开了一种利用浓缩果浆3D打印双色夹心点心的方法(公开号:CN108477540A),主要用于凝胶类食品的3D打印,涉及食品加工工艺,属新型食品加工领域。该发明首先将两份原料各自充分混合,对其分别进行均质、保温、冷却和装料,随后用双喷头打印机,根据事先做好的双色夹心3D打印模型进行3D打印。该发明采用双喷头3D打印,设计的不同模型,可以将物料打印出不同的空间形状和数量的夹心效果,使食品具有更丰富的口味和视觉效果,实现产品多元化、个性化、自动化的制作。与该方法的3D打印双色点心方法不同,本方法主要涉及富含蓝莓花青素的果冻与柠檬浓浆果冻双喷头3D打印,并通过花青素催化以实现变色4D打印的方法。
Zhang
Figure 615c
(2018) disclosed a method of 3D printing two-color sandwich snacks using concentrated fruit pulp (publication number: CN108477540A), which is mainly used for 3D printing of gel foods, involving food processing technology, and belongs to the field of new food processing. The invention first fully mixes the two raw materials, homogenizes, heats them, cools them, and loads them separately, and then uses a dual-jet printer to perform 3D printing according to a pre-made two-color sandwich 3D printing model. The invention adopts dual-nozzle 3D printing, and different models designed can print materials with different spatial shapes and quantities of sandwich effects, so that foods have richer tastes and visual effects, and realize diversified, personalized and automated production of products . Different from the 3D printing two-color dessert method of this method, this method mainly involves the 3D printing of double nozzles of blueberry anthocyanin-rich jelly and lemon thick berry jelly, and the method of color-changing 4D printing is achieved through anthocyanin catalysis.
技术问题technical problem
本方法是在食品3D打印的基础上通过花青素催化以实现变色的4D食品打印方法,可丰富3D打印的食品思路和种类。This method is a 4D food printing method that uses anthocyanin catalysis to achieve color change on the basis of food 3D printing, which can enrich 3D printing food ideas and types.
技术解决方案Technical solutions
一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,具体如下:A method of using blueberry anthocyanins to spontaneously change color to achieve 4D printing of colored jelly is as follows:
(1)超声波协同真空提取蓝莓花青素:(1) Ultrasonic and vacuum extraction of blueberry anthocyanins:
a、选取新鲜、优质的蓝莓鲜果称重,置于-80 ℃冰箱冷冻缓化;a. Choose fresh, high-quality blueberry fruits and weigh them and freeze them in the refrigerator at -80 ℃;
b、将盐酸与乙醇配置成花青素提取剂;b. Prepare anthocyanin extractant with hydrochloric acid and ethanol;
c、将冷冻蓝莓鲜果与花青素提取剂按照1:20质量比混合;c. Mix the frozen fresh blueberry fruit with the anthocyanin extractant in a mass ratio of 1:20;
d、将提取混合液置于低速匀浆机中匀浆25~35 s并转移至真空瓶中,使用真空泵抽取瓶中空气,使瓶中气压维持0.07~0.09 MPa、10 min以排除提取液中的氧气;d. Place the extracted mixture in a low-speed homogenizer to homogenize for 25~35 s and transfer it to a vacuum bottle. Use a vacuum pump to extract the air in the bottle to maintain the air pressure in the bottle at 0.07~0.09 MPa, 10 min to remove oxygen in the extract;
e、将连接真空泵的真空瓶置于50~53.5 ℃的超声浴中并维持气压0.07~0.09 MPa,提取25~30 min;e. Place the vacuum bottle connected to the vacuum pump in an ultrasonic bath at 50~53.5℃ and maintain the air pressure at 0.07~0.09 MPa, extract 25~30 min;
f、将提取液过滤并调整pH至7.0~7.2,冷冻干燥,得到花青素粉末;f. Filter the extract and adjust the pH to 7.0~7.2, freeze-dry to obtain anthocyanin powder;
(2)载色层物料制备:(2) Preparation of color layer materials:
g、混合:将步骤(1)蓝莓中提取的花青素粉末、马铃薯淀粉、果胶、香精、纯净水加入到混合机中混合均匀;g. Mixing: Add the anthocyanin powder, potato starch, pectin, flavor, and purified water extracted from blueberries in step (1) into the mixer and mix evenly;
h、均质:将步骤g混合好的物料送入均质机中,3.0~3.5 MPa下均质10~15 min,使均质后的物料颗粒粒径小于20 μm;h. Homogenization: send the mixed material in step g into the homogenizer, and homogenize for 10-15 min at 3.0-3.5 MPa, so that the particle size of the homogenized material is less than 20 μm;
i、凝胶化:将步骤h所得的物料在53.5 ℃下保温15~20 min;i. Gelation: Keep the material obtained in step h at 53.5 ℃ for 15-20 min;
j、冷却:将步骤i所得的载色层物料冷却至常温后待用;j. Cooling: the color-carrying layer material obtained in step i is cooled to normal temperature for use;
(3)控色层物料制备:(3) Preparation of color layer materials:
k、混合:将柠檬浓缩汁、NaCO 3、果胶和马铃薯淀粉加入到混合机中混合均匀; k. Mixing: Add lemon juice, NaCO 3 , pectin and potato starch into the mixer and mix evenly;
l、均质:将步骤k混合好的物料送入均质机中,3.0~3.5 MPa下均质10~15 min,使均质后的物料颗粒粒径小于20 μm;1. Homogenization: Send the mixed materials in step k to the homogenizer, and homogenize for 10-15 minutes at 3.0-3.5 MPa, so that the particle size of the homogenized material is less than 20 μm;
m、凝胶化:将步骤l所得的物料在53.5 ℃下保温15~20 min;m. Gelation: Keep the material obtained in step 1 at 53.5 ℃ for 15-20 min;
n、冷却:将步骤m所得的控色层物料冷却至常温后待用;n. Cooling: Cool the color control layer material obtained in step m to room temperature for later use;
(4)装填物料:将步骤(2)和(3)制备的载色层和控色层物料分别装入两个打印料筒内填实,并置于真空度为0.07~0.09 MPa的真空腔内脱气排除料筒中的气泡;(4) Filling materials: Load the color-carrying layer and color-controlling layer materials prepared in steps (2) and (3) into two printing cylinders, respectively, and place them in a vacuum of 0.07~0.09 Degas in the vacuum chamber of MPa to remove the bubbles in the barrel;
(5)打印:采用双喷头3D打印机,根据事先建立好的双色3D打印模型进行双物料3D打印铺设,通过双喷头层层交替铺设多层不同花青素浓度的载色层与不同pH值的控色层物料,最终形成3D形状的彩色果冻。(5) Printing: Using a dual-nozzle 3D printer, two-material 3D printing is carried out according to the pre-established two-color 3D printing model, and multiple layers of color-carrying layers with different anthocyanin concentrations and different pH values are alternately laid through the dual-nozzle layer by layer. The color-controlling layer material finally forms a 3D-shaped colorful jelly.
所述步骤b中,花青素提取剂的匹配比为0.01%HCl、70%乙醇的水溶液。In the step b, the matching ratio of the anthocyanin extractant is an aqueous solution of 0.01% HCl and 70% ethanol.
所述步骤e中,进行超声浴时超声发生装置的参数为20~25 kHz、2 W/g。In the step e, the parameters of the ultrasonic generating device when performing the ultrasonic bath are 20-25 kHz, 2 W/g.
所述步骤f中,冷冻干燥条件为:冷阱温度-80 ℃,压力220 Pa条件下干燥20~24 h。In the step f, the freeze-drying conditions are: drying at a cold trap temperature of -80°C and a pressure of 220 Pa for 20-24 hours.
所述步骤g中,原料配方按重量份计为:花青素粉末1~2份、马铃薯淀粉100~150份、果胶10~20份、香精0.1~0.2份、纯净水100份;In the step g, the raw material formula is calculated by weight: 1 to 2 parts of anthocyanin powder, 100 to 150 parts of potato starch, 10 to 20 parts of pectin, 0.1 to 0.2 parts of flavor, and 100 parts of purified water;
所述步骤k中,原料配方按重量份计为:柠檬浓缩汁100份、NaCO 3 0~7份、果胶10~20份和马铃薯淀粉75~125份; Said step k, the feed formulation in parts by weight: 100 parts of concentrated lemon juice, NaCO 3 0 ~ 7 parts, 10 to 20 parts pectin and potato starch, 75-125 parts;
马铃薯淀粉糊化后形成的淀粉具有良好的凝胶特性,并且透明度高;果胶为果冻提供弹性和质构特性;柠檬浓缩汁与柠檬精油能够为果冻提供风味和滋味;NaCO 3能够调节控色层果冻的pH,以调控颜色变化。所述的香精为白柠檬精油。 The starch formed by the gelatinization of potato starch has good gel properties and high transparency; pectin provides elasticity and texture properties for jelly; lemon concentrated juice and lemon essential oil can provide flavor and taste for jelly; NaCO 3 can adjust and control color The pH of the layer jelly to regulate the color change. The flavor is white lemon essential oil.
所述载色层物料黏度为1500~8000 Pa·s,弹性模量为1800~3200 Pa,粘性模量为300~500 Pa,pH值为5.1~5.2。载色层形成时的颜色按标准Lab表示为: L*=66.85±2.44, a*=67.44±2.62, b*=-34.61±3.65,紫红色。 The viscosity of the color carrier material is 1500-8000 Pa·s, the elastic modulus is 1800-3200 Pa, the viscosity modulus is 300-500 Pa, and the pH value is 5.1-5.2. The color when the chromophoric layer is formed is expressed in standard Lab as: L *=66.85±2.44, a *=67.44±2.62, b *=-34.61±3.65, purple-red.
所述控色层物料黏度为4300~10000 Pa·s,弹性模量为2600~9200 Pa,粘性模量为320~1000 Pa,pH值为2.4~11.2。通过调节控色层的pH值调节最终颜色的变化。最终变色形成的果冻颜色按标准Lab值表示分别为: L*=59.44±2.76, a*=67.59±8.81, b*=36.66±12.86,pH=2.4时,为红色; L*=50.43±4.50, a*=59.66±12.43, b*=-38.70±6.87,pH=7时,为紫色; L*=27.83±4.19, a*=17.60±6.98, b*=-31.04±12.26,pH=11.2时,为蓝色。 The viscosity of the color control layer material is 4300~10000 Pa·s, the elastic modulus is 2600~9200 Pa, the viscosity modulus is 320~1000 Pa, and the pH value is 2.4~11.2. Adjust the final color change by adjusting the pH value of the color control layer. The color of the jelly formed by the final discoloration is represented by the standard Lab value as: L *=59.44±2.76, a *=67.59±8.81, b *=36.66±12.86, when pH=2.4, it is red; L *=50.43±4.50, a *=59.66±12.43, b *=-38.70±6.87, when pH=7, it is purple; L *=27.83±4.19, a *=17.60±6.98, b *=-31.04±12.26, when pH=11.2, Is blue.
所述步骤(5)中,打印速度为20~25 mm/s,挤出速度为25~30 mm 3/s;在打印底层和外壳时,打印速度为正常速度的50%;喷头2与喷头1的相对位置设定为X=62.5 mm,Y=-0.5 mm。双喷头3D打印机喷头直径为0.85 mm。 In the step (5), the printing speed is 20-25 mm/s, and the extrusion speed is 25-30 mm 3 /s; when printing the bottom layer and shell, the printing speed is 50% of the normal speed; nozzle 2 and nozzle The relative position of 1 is set to X=62.5 mm, Y=-0.5 mm. The diameter of the nozzle of the dual nozzle 3D printer is 0.85 mm.
有益效果Beneficial effect
1、本方法使用超声波协同真空提取蓝莓果中的花青素,在减小花青素氧化的同时能够提高花青素提取效率;1. This method uses ultrasonic to extract anthocyanins in blueberries in cooperation with vacuum, which can improve the extraction efficiency of anthocyanins while reducing the oxidation of anthocyanins;
2、蓝莓中提取的花青素具有很好的抗氧化性以及鲜艳的色泽;2. The anthocyanins extracted from blueberries have good antioxidant properties and bright colors;
3、本发明是在双喷头打印铺设的基础上实现的食品4D变色打印方法;3. The present invention is a food 4D color-changing printing method realized on the basis of double nozzle printing and laying;
4、通过3D铺设的不同果冻物料之间能够自发地相互迁移、刺激,以实现变色;4. Different jelly materials laid by 3D can migrate and stimulate each other spontaneously to achieve discoloration;
5、通过使用NaCO 3调节控色层的pH,最终实现颜色的控制; 5. By using NaCO 3 to adjust the pH of the color control layer, the color control is finally realized;
6、通过双喷头铺设多层不同的载色层与控色层物料层层交替,最终实现多色变化,使果冻能够同时变化出多种色彩。6. Lay multiple layers of different color-carrying layers and color-controlling layers alternately through double nozzles, and finally realize multi-color changes, so that jelly can change multiple colors at the same time.
7、物料的凝胶化温度为50~53.5 ℃,在此温度下能够保证马铃薯淀粉充分糊化且花青素损失较小。7. The gelatinization temperature of the material is 50~53.5 ℃. At this temperature, the potato starch can be fully gelatinized and the loss of anthocyanin is small.
本发明的实施方式Embodiments of the invention
以下是结合具体实例进一步说明本发明。The following is a further illustration of the present invention in combination with specific examples.
实施例 1 蓝莓花青素自发变色实现彩色果冻4D打印的方法(双色) Example 1 : Method for spontaneously changing color of blueberry anthocyanin to realize 4D printing of color jelly (two-color)
选取新鲜、优质的蓝莓鲜果称重,置于-80 ℃冰箱冷冻缓化。将0.01%盐酸与70%乙醇配置成水溶液作为花青素提取剂。将冷冻蓝莓鲜果与提取剂按照1:20质量比混合,置于低速匀浆机中匀浆25 s并转移至真空瓶中,使用真空泵抽取瓶中空气,使瓶中气压维持0.07 MPa、10 min以排除提取液中的氧气。将连接真空泵的真空瓶置于53.5 ℃,20 kHz、2 W/g的超声浴中并维持气压0.07 MPa,提取时间25 min。提取液过滤并调整pH至7,在冷阱温度-80 ℃,压力220 Pa的条件下冷冻干燥20 h。Choose fresh, high-quality blueberry fruits and weigh them and freeze them in a refrigerator at -80 ℃. The 0.01% hydrochloric acid and 70% ethanol are formulated into an aqueous solution as the anthocyanin extractant. Mix the fresh frozen blueberry fruit with the extractant in a mass ratio of 1:20, place it in a low-speed homogenizer for 25 s and transfer it to a vacuum bottle. Use a vacuum pump to extract the air in the bottle to maintain the air pressure in the bottle at 0.07 MPa, 10 min to remove oxygen in the extract. Place the vacuum bottle connected to the vacuum pump in an ultrasonic bath at 53.5 ℃, 20 kHz, 2 W/g and maintain the pressure at 0.07 MPa, and the extraction time is 25 min. The extract was filtered and adjusted to pH 7, freeze-dried for 20 h under the conditions of cold trap temperature -80 ℃ and pressure 220 Pa.
将100份马铃薯淀粉、1份上述提取的蓝莓花青素粉、20份果胶、100份纯净水以及0.1份白柠檬精油称重,加入到混合机中混合均匀;混合好的物料送入均质机中,3.0~3.5 MPa均质10 min,使均质后的物料颗粒粒径小于20 μm。将均质后的物料在53.5 ℃保温15 min,冷却至室温,制成载色层物料。载色层形成时的pH=5.1,淡紫红色( L*=68.58, a*=69.30, b*=-32.03)。 Weigh 100 parts of potato starch, 1 part of the blueberry anthocyanin powder extracted above, 20 parts of pectin, 100 parts of purified water and 0.1 part of white lemon essential oil, add them to the mixer and mix them evenly; send the mixed materials into uniform In the mass machine, homogenize at 3.0-3.5 MPa for 10 minutes, so that the particle size of the homogenized material is less than 20 μm. The homogenized material is kept at 53.5 ℃ for 15 min, and then cooled to room temperature to form the color carrier material. The pH when the chromophoric layer was formed was 5.1, lavender ( L *=68.58, a *=69.30, b *=-32.03).
将75份马铃薯淀粉、20份果胶和100份柠檬浓缩汁称重,加入到混合机中混合均匀;混合好的物料送入均质机中,3.0 MPa均质10 min,使均质后的物料颗粒粒径小于20 μm。将均质后的物料在53.5 ℃保温15 min,冷却至室温制成第一份控色层物料,此时pH为2.4。在第一份控色层物料的基础上添加4份NaCO 3,制成第二份控色层物料,此时pH为7。 Weigh 75 parts of potato starch, 20 parts of pectin and 100 parts of concentrated lemon juice, add them to the mixer and mix them evenly; send the mixed materials to the homogenizer, homogenize at 3.0 MPa for 10 min, and make the homogenized The particle size of the material is less than 20 μm. The homogenized material was kept at 53.5 ℃ for 15 min, and then cooled to room temperature to prepare the first color control layer material. The pH is 2.4 at this time. Add 4 parts of NaCO 3 to the first color control layer material to make the second color control layer material, and the pH is 7 at this time.
分别将三种物料装入打印料筒内,填充均匀后置入真空度为0.07 MPa的真空腔内脱气排除料筒中的气泡。打印选择直径为0.85 mm的喷头,打印速度设定为20 mm/s,挤出速率设定为25 mm 3/s;设定喷头2与喷头1的相对位置为X=62.5 mm,Y=-0.5 mm。在打印产品外壳时将打印速度设置为常规打印速度的50%。喷头1打印载色层物料、喷头2打印交替打印两种控色层物料,将预先设计好的多层3D模型按照载色层-第一份控色层(pH=2.4)-载色层-第二份控色层(pH=7)等交替打印铺设成型。打印完成的果冻能够在2 min实现淡红( L*=61.39, a*=73.81, b*=45.76)、淡紫( L*=53.61, a*=68.45, b*=-33.85)两种颜色变化。 Put the three materials into the printing cylinder, fill them evenly, and put them into a vacuum chamber with a vacuum of 0.07 MPa to degas and remove bubbles in the cylinder. For printing, select a nozzle with a diameter of 0.85 mm, set the printing speed to 20 mm/s, and set the extrusion rate to 25 mm 3 /s; set the relative position of nozzle 2 and nozzle 1 to X=62.5 mm, Y=- 0.5 mm. When printing the product shell, set the printing speed to 50% of the normal printing speed. Nozzle 1 prints the color-carrying layer material, and nozzle 2 prints two kinds of color-controlling layer materials alternately, and the pre-designed multi-layer 3D model is based on the color-carrying layer-the first color-controlling layer (pH=2.4)-the color-carrying layer- The second color control layer (pH=7) is printed and laid alternately. The printed jelly can achieve two colors of light red ( L *=61.39, a *=73.81, b *=45.76) and lavender ( L *=53.61, a *=68.45, b *=-33.85) in 2 minutes Variety.
实施例 2 蓝莓花青素自发变色实现彩色果冻4D打印的方法(三色) Example 2 : Method for spontaneously changing blueberry anthocyanin to realize 4D printing of color jelly (three colors)
选取新鲜、优质的蓝莓鲜果称重,置于-80 ℃冰箱冷冻缓化。将0.01%盐酸与70%乙醇配置成水溶液作为花青素提取剂。将冷冻蓝莓鲜果与提取剂按照1:20质量比混合,置于低速匀浆机中匀浆35 s并转移至真空瓶中,使用真空泵抽取瓶中空气,使瓶中气压维持0.09 MPa、10 min以排除提取液中的氧气。将连接真空泵的真空瓶置于52 ℃,20 kHz、2 W/g的超声浴中并维持气压0.09 MPa,提取时间30 min。提取液过滤并调整pH至7.2,在冷阱温度-80 ℃,压力220 Pa的条件下冷冻干燥20 h。Choose fresh, high-quality blueberry fruits and weigh them and freeze them in a refrigerator at -80 ℃. The 0.01% hydrochloric acid and 70% ethanol are formulated into an aqueous solution as the anthocyanin extractant. Mix the fresh frozen blueberry fruit with the extractant in a mass ratio of 1:20, place it in a low-speed homogenizer for 35 s and transfer it to a vacuum bottle. Use a vacuum pump to extract the air in the bottle to maintain the air pressure in the bottle at 0.09 MPa, 10 min to remove oxygen in the extract. Place the vacuum bottle connected to the vacuum pump in a 52 ℃, 20 kHz, 2 W/g ultrasonic bath and maintain the pressure at 0.09 MPa, and the extraction time is 30 min. The extract was filtered and adjusted to pH 7.2, and freeze-dried for 20 h at a cold trap temperature of -80 ℃ and a pressure of 220 Pa.
将150份马铃薯淀粉、10份果胶、2份上述提取的蓝莓花青素粉、100份纯净水以及0.2份白柠檬精油称重,加入到混合机中混合均匀;混合好的物料送入均质机中,3.5 MPa均质15 min,使均质后的物料颗粒粒径小于20 μm。将均质后的物料在53.5 ℃保温20 min,冷却至室温,制成载色层物料。载色层形成时的pH=5.2,紫红色( L*=65.12, a*=65.59, b*=-37.19)。 Weigh 150 parts of potato starch, 10 parts of pectin, 2 parts of the blueberry anthocyanin powder extracted above, 100 parts of purified water and 0.2 parts of white lemon essential oil, add them to the mixer and mix them evenly; send the mixed materials into the homogeneous In the mass machine, homogenize at 3.5 MPa for 15 minutes so that the particle size of the homogenized material is less than 20 μm. The homogenized material is kept at 53.5 ℃ for 20 min, and then cooled to room temperature to form the color carrier material. The pH when the chromophore was formed was 5.2, and purple ( L *=65.12, a *=65.59, b *=-37.19).
将100份马铃薯淀粉、10份果胶、4份NaCO 3和100份柠檬浓缩汁称重,加入到混合机中混合均匀;混合好的物料送入均质机中,3.5 MPa均质15 min,使均质后的物料颗粒粒径小于20 μm。将均质后的物料在53.5 ℃保温20 min,冷却至室温,制成第一份控色层物料,pH为2.4;在第一份控色层物料的基础上添加4份NaCO 3,制成第二份控色层物料,pH为7;在第一份控色层物料的基础上添加7份NaCO 3,制成第三份控色层物料,pH为11.2。 Weigh 100 parts potato starch, 10 parts pectin, 4 parts NaCO 3 and 100 parts lemon juice concentrate, add them to the mixer and mix them evenly; send the mixed materials to the homogenizer, 3.5 MPa homogenize for 15 min, Make the particle size of the homogeneous material smaller than 20 μm. The homogenized material is kept at 53.5 ℃ for 20 minutes and cooled to room temperature to prepare the first color control layer material with a pH of 2.4; add 4 parts of NaCO 3 to the first color control layer material to make The second color control layer material has a pH of 7; on the basis of the first color control layer material, 7 parts of NaCO 3 are added to make the third color control layer material, the pH is 11.2.
分别将4种物料装入打印料筒内,填充均匀后置入真空度为0.09 MPa的真空腔内脱气排除料筒中的气泡。打印选择直径为0.85 mm的喷头,打印速度设定为25 mm/s,挤出速率设定为30 mm 3/s;喷头1打印载色层物料、喷头2打印交替打印两种控色层物料,将预先设计好的多层3D模型按照载色层-第一份控色层(pH=2.4)-载色层-第二份控色层(pH=7)-载色层-第三份控色层(pH=11.2)等交替打印铺设成型。打印完成的果冻能够在2 min实现红( L*=57.48, a*=61.36, b*=27.56)、紫( L*=47.25, a*=50.87, b*=-43.56)、蓝( L*=24.86, a*=12.67, b*=-39.71)三种颜色变化。 Put 4 kinds of materials into the printing cylinder, fill them evenly, and put them into a vacuum chamber with a vacuum of 0.09 MPa to degas and remove the bubbles in the cylinder. For printing, select a nozzle with a diameter of 0.85 mm, the printing speed is set to 25 mm/s, and the extrusion rate is set to 30 mm 3 /s; nozzle 1 prints the color carrier material, and nozzle 2 prints alternately to print two color control layer materials , Follow the pre-designed multilayer 3D model according to the color carrier-the first color control layer (pH=2.4)-the color carrier-the second color control layer (pH=7)-the color carrier-the third Color control layer (pH=11.2), etc. alternately printed and laid. The printed jelly can achieve red ( L *=57.48, a *=61.36, b *=27.56), purple ( L *=47.25, a *=50.87, b *=-43.56), blue ( L *=-43.56) in 2 minutes. =24.86, a *=12.67, b *=-39.71) Three color changes.
实施例 3 蓝莓花青素自发变色实现彩色果冻4D打印的方法(六色) Example 3 : Method for spontaneously changing color of blueberry anthocyanin to realize 4D printing of color jelly (six colors)
选取新鲜、优质的蓝莓鲜果称重,置于-80 ℃冰箱冷冻缓化。将0.01%盐酸与70%乙醇配置成水溶液作为花青素提取剂。将冷冻蓝莓鲜果与提取剂按照1:20质量比混合,置于低速匀浆机中匀浆25~35 s并转移至真空瓶中,使用真空泵抽取瓶中空气,使瓶中气压维持0.08 MPa、10 min以排除提取液中的氧气。将连接真空泵的真空瓶置于50 ℃,20 kHz、2 W/g的超声浴中并维持气压0.08 MPa,提取时间25 min。提取液过滤并调整pH至7,在冷阱温度-80 ℃,压力220 Pa的条件下冷冻干燥24 h。Choose fresh, high-quality blueberry fruits and weigh them and freeze them in a refrigerator at -80 ℃. The 0.01% hydrochloric acid and 70% ethanol are formulated into an aqueous solution as the anthocyanin extractant. Mix the frozen fresh blueberry fruit with the extractant in a mass ratio of 1:20, and place it in a low-speed homogenizer to homogenize 25~35 s and transfer to a vacuum bottle, use a vacuum pump to extract the air in the bottle, and maintain the air pressure in the bottle at 0.08 MPa for 10 min to remove the oxygen in the extract. Place the vacuum bottle connected to the vacuum pump in a 50 ℃, 20 kHz, 2 W/g ultrasonic bath and maintain the air pressure at 0.08 MPa, and the extraction time is 25 min. The extract was filtered and adjusted to pH 7, freeze-dried for 24 h at a cold trap temperature of -80 ℃ and a pressure of 220 Pa.
将125份马铃薯淀粉、15份果胶、1份上述提取的蓝莓花青素粉、100份纯净水以及0.2份白柠檬精油称重,加入到混合机中混合均匀;混合好的物料送入均质机中,3.5 MPa均质15 min,使均质后的物料颗粒粒径小于20 μm。将均质后的物料在53.5 ℃保温20 min,冷却至室温,制成第一份载色层物料。第一份载色层形成时的pH=5.1,淡紫红色( L*=68.58, a*=69.30, b*=-32.03);在第一份载色层物料的基础上再加入1份上述提取的蓝莓花青素粉,制成第二份载色层物料,层形成时的pH=5.2,紫红色( L*=65.12, a*=65.59, b*=-37.19)。 Weigh 125 parts of potato starch, 15 parts of pectin, 1 part of the blueberry anthocyanin powder extracted above, 100 parts of purified water and 0.2 parts of white lemon essential oil, add them to the mixer and mix them evenly; send the mixed materials into uniform In the mass machine, homogenize at 3.5 MPa for 15 minutes so that the particle size of the homogenized material is less than 20 μm. The homogenized material was kept at 53.5 ℃ for 20 min, and then cooled to room temperature to make the first color carrier material. The pH when the first color carrier is formed=5.1, lavender ( L *=68.58, a *=69.30, b *=-32.03); add 1 more of the above on the basis of the first color carrier material The extracted blueberry anthocyanin powder is made into the second color-carrying layer material, the pH when the layer is formed=5.2, purple-red ( L *=65.12, a *=65.59, b *=-37.19).
将125份马铃薯淀粉、15份果胶和100份柠檬浓缩汁称重,加入到混合机中混合均匀;混合好的物料送入均质机中,3.5 MPa均质15 min,使均质后的物料颗粒粒径小于20 μm。将均质后的物料在53.5 ℃保温20 min,冷却至室温,制成第一份控色层物料,pH为2.4;在第一份控色层物料得基础上添加4份NaCO 3,制成第二份控色层物料,pH为7;在第一份控色层物料的基础上添加7份NaCO 3,制成第三份控色层物料,pH为11.2。 Weigh 125 parts of potato starch, 15 parts of pectin and 100 parts of concentrated lemon juice, add them to the mixer and mix them evenly; send the mixed materials to the homogenizer, and homogenize at 3.5 MPa for 15 minutes to make the homogenized The particle size of the material is less than 20 μm. The homogenized material is kept at 53.5 ℃ for 20 minutes and cooled to room temperature to make the first color control layer material with a pH of 2.4; add 4 parts of NaCO 3 to the first color control layer material to make The second color control layer material has a pH of 7; on the basis of the first color control layer material, 7 parts of NaCO 3 are added to make the third color control layer material, the pH is 11.2.
分别将5种物料装入打印料筒内,填充均匀后置入真空度为0.08 MPa的真空腔内脱气排除料筒中的气泡。打印选择直径为0.85 mm的喷头,打印速度设定为20 mm/s,挤出速率设定为30 mm 3/s;设定喷头2与喷头1的相对位置为X=62.5 mm,Y=-0.5 mm。在打印产品外壳时将打印速度设置为常规打印速度的50%。将预先设计好的多层3D模型交替打印不同的载色层和控色层铺设成型。打印完成的果冻能够在2 min实现淡红( L*=61.39, a*=73.81, b*=45.76)、淡紫( L*=53.61, a*=68.45, b*=-33.85)、淡蓝( L*=30.79, a*=22.53, b*=-22.369)、红( L*=57.48, a*=61.36, b*=27.56)、紫( L*=47.25, a*=50.87, b*=-43.56)、蓝( L*=24.86, a*=12.67, b*=-39.71)六种颜色变化。 Put 5 kinds of materials into the printing cylinder, fill them evenly, and put them into a vacuum chamber with a vacuum of 0.08 MPa to degas and remove the bubbles in the cylinder. For printing, select a nozzle with a diameter of 0.85 mm, set the printing speed to 20 mm/s, and set the extrusion rate to 30 mm 3 /s; set the relative position of nozzle 2 and nozzle 1 to X=62.5 mm, Y=- 0.5 mm. When printing the product shell, set the printing speed to 50% of the normal printing speed. The pre-designed multi-layer 3D model is printed alternately with different color-carrying layers and color-controlling layers to form. The printed jelly can achieve light red ( L *=61.39, a *=73.81, b *=45.76), lavender ( L *=53.61, a *=68.45, b *=-33.85), light blue in 2 minutes ( L *=30.79, a *=22.53, b *=-22.369), red ( L *=57.48, a *=61.36, b *=27.56), purple ( L *=47.25, a *=50.87, b * =-43.56), blue ( L *=24.86, a *=12.67, b *=-39.71) six color changes.

Claims (10)

  1. 一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,其特征在于,具体如下:A method for realizing 4D printing of colorful jelly by using blueberry anthocyanin spontaneous color change, which is characterized in that the details are as follows:
    (1)超声波协同真空提取蓝莓花青素:(1) Ultrasonic and vacuum extraction of blueberry anthocyanins:
    a、选取新鲜、优质的蓝莓鲜果称重,置于-80 ℃冰箱冷冻缓化;a. Choose fresh, high-quality blueberry fruits and weigh them and freeze them in the refrigerator at -80 ℃;
    b、将盐酸与乙醇配置成花青素提取剂;b. Prepare anthocyanin extractant with hydrochloric acid and ethanol;
    c、将冷冻蓝莓鲜果与花青素提取剂按照1:20质量比混合;c. Mix the frozen fresh blueberry fruit with the anthocyanin extractant in a mass ratio of 1:20;
    d、将提取混合液置于低速匀浆机中匀浆25~35 s并转移至真空瓶中,使用真空泵抽取瓶中空气,使瓶中气压维持0.07~0.09 MPa、10 min以排除提取液中的氧气;d. Place the extraction mixture in a low-speed homogenizer to homogenize for 25~35 s and transfer to a vacuum bottle. Use a vacuum pump to extract the air in the bottle and maintain the air pressure in the bottle at 0.07~0.09 MPa for 10 min to remove the extraction liquid. Oxygen;
    e、将连接真空泵的真空瓶置于50~53.5 ℃的超声浴中并维持气压0.07~0.09 MPa,提取25~30 min;e. Place the vacuum bottle connected to the vacuum pump in an ultrasonic bath at 50~53.5 ℃ and maintain the air pressure at 0.07~0.09 MPa, and extract for 25~30 min;
    f、将提取液过滤并调整pH至7.0~7.2,冷冻干燥,得到花青素粉末;f. Filter the extract and adjust the pH to 7.0~7.2, freeze-dry to obtain anthocyanin powder;
    (2)载色层物料制备:(2) Preparation of color layer materials:
    g、混合:将步骤(1)蓝莓中提取的花青素粉末、马铃薯淀粉、果胶、香精、纯净水加入到混合机中混合均匀;g. Mixing: Add the anthocyanin powder, potato starch, pectin, flavor, and purified water extracted from blueberries in step (1) into the mixer and mix evenly;
    h、均质:将步骤g混合好的物料送入均质机中,3.0~3.5 MPa下均质10~15 min,使均质后的物料颗粒粒径小于20 μm;h. Homogenization: send the mixed materials in step g into the homogenizer, 3.0~3.5 Homogenize for 10~15 min under MPa, so that the particle size of the homogenized material is less than 20 μm;
    i、凝胶化:将步骤h所得的物料在53.5 ℃下保温15~20 min;i. Gelation: Keep the material obtained in step h at 53.5 ℃ for 15-20 min;
    j、冷却:将步骤i所得的载色层物料冷却至常温后待用;j. Cooling: the color-carrying layer material obtained in step i is cooled to normal temperature for use;
    (3)控色层物料制备:(3) Preparation of color layer materials:
    k、混合:将柠檬浓缩汁、NaCO 3、果胶和马铃薯淀粉加入到混合机中混合均匀; k. Mixing: Add lemon juice, NaCO 3 , pectin and potato starch into the mixer and mix evenly;
    l、均质:将步骤k混合好的物料送入均质机中,3.0~3.5 MPa下均质10~15 min,使均质后的物料颗粒粒径小于20 μm;l. Homogenization: send the mixed materials in step k to the homogenizer, 3.0~3.5 Homogenize for 10-15 minutes at MPa, so that the particle size of the homogenized material is less than 20 μm;
    m、凝胶化:将步骤l所得的物料在53.5 ℃下保温15~20 min;m. Gelation: Keep the material obtained in step 1 at 53.5 ℃ for 15-20 min;
    n、冷却:将步骤m所得的控色层物料冷却至常温后待用;n. Cooling: Cool the color control layer material obtained in step m to room temperature for later use;
    (4)装填物料:将步骤(2)和(3)制备的载色层和控色层物料分别装入两个打印料筒内填实,并置于真空度为0.07~0.09 MPa的真空腔内脱气排除料筒中的气泡;(4) Filling materials: Put the color-carrying layer and color-controlling layer materials prepared in steps (2) and (3) into two printing cylinders respectively, and place them in a vacuum chamber with a vacuum of 0.07~0.09 MPa Internal degassing to remove bubbles in the barrel;
    (5)打印:采用双喷头3D打印机,根据事先建立好的双色3D打印模型进行双物料3D打印铺设,通过双喷头层层交替铺设多层不同花青素浓度的载色层与不同pH值的控色层物料,最终形成3D形状的彩色果冻。(5) Printing: Using a dual-nozzle 3D printer, two-material 3D printing is carried out according to the pre-established two-color 3D printing model, and multiple layers of color-carrying layers with different anthocyanin concentrations and different pH values are alternately laid through the dual-nozzle layer by layer. The color-controlling layer material finally forms a 3D-shaped colorful jelly.
  2. 根据权利要求1所述的一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,其特征在于,所述步骤b中,花青素提取剂的匹配比为0.01%HCl、70%乙醇的水溶液;所述步骤e中,进行超声浴时超声发生装置的参数为20~25 kHz、2 W/g;所述步骤f中,冷冻干燥条件为:冷阱温度-80 ℃,压力220 Pa条件下干燥20~24 h。The method of using blueberry anthocyanin spontaneous color change to realize 4D printing of color jelly according to claim 1, wherein in step b, the matching ratio of the anthocyanin extractant is 0.01% HCl, 70% ethanol In the step e, the parameters of the ultrasonic generator during the ultrasonic bath are 20-25 kHz, 2 W/g; in the step f, the freeze-drying conditions are: cold trap temperature -80 ℃, pressure 220 Pa Dry under the conditions for 20-24 h.
  3. 根据权利要求1或2所述的一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,其特征在于,所述步骤g中,原料配方按重量份计为:花青素粉末1~2份、马铃薯淀粉100~150份、果胶10~20份、香精0.1~0.2份、纯净水100份;所述步骤k中,原料配方按重量份计为:柠檬浓缩汁100份、NaCO 3 0~7份、果胶10~20份和马铃薯淀粉75~125份。 The method of using blueberry anthocyanin to spontaneously change color to achieve 4D printing of color jelly according to claim 1 or 2, characterized in that, in the step g, the raw material formula is: anthocyanin powder 1~ 2 parts, 100~150 parts of potato starch, 10~20 parts of pectin, 0.1~0.2 parts of flavor, 100 parts of purified water; in the step k, the raw material formula is calculated by weight: 100 parts of lemon juice, NaCO 3 0~7 parts, 10~20 parts of pectin and 75~125 parts of potato starch.
  4. 根据权利要求1或2所述的一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,其特征在于,所述载色层物料黏度为1500~8000 Pa·s,弹性模量为1800~3200 Pa,粘性模量为300~500 Pa,pH值为5.1~5.2;载色层形成时的颜色按标准Lab表示为: L*=66.85±2.44, a*=67.44±2.62, b*=-34.61±3.65,紫红色。 The method for realizing 4D printing of color jelly by using blueberry anthocyanin spontaneous color change according to claim 1 or 2, characterized in that the viscosity of the color carrier material is 1500~8000 Pa·s, and the elastic modulus is 1800 ~3200 Pa, viscosity modulus is 300~500 Pa, pH value is 5.1~5.2; the color when the color carrier is formed is expressed by standard Lab: L *=66.85±2.44, a *=67.44±2.62, b *= -34.61±3.65, purple-red.
  5. 根据权利要求3所述的一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,其特征在于,所述载色层物料黏度为1500~8000 Pa·s,弹性模量为1800~3200 Pa,粘性模量为300~500 Pa,pH值为5.1~5.2;载色层形成时的颜色按标准Lab表示为: L*=66.85±2.44, a*=67.44±2.62, b*=-34.61±3.65,紫红色。 The method for realizing 4D printing of color jelly by using blueberry anthocyanin spontaneous color change according to claim 3, wherein the viscosity of the color carrier material is 1500~8000 Pa·s, and the elastic modulus is 1800~3200 Pa, viscosity modulus is 300~500 Pa, pH value is 5.1~5.2; the color when the color-carrying layer is formed is expressed by standard Lab as: L *=66.85±2.44, a *=67.44±2.62, b *=-34.61 ±3.65, purple red.
  6. 根据权利要求1、2或5所述的一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,其特征在于,所述控色层物料黏度为4300~10000 Pa·s,弹性模量为2600~9200 Pa,粘性模量为320~1000 Pa,pH值为2.4~11.2;通过调节控色层的pH值调节最终颜色的变化;最终变色形成的果冻颜色按标准Lab值表示分别为: L*=59.44±2.76, a*=67.59±8.81, b*=36.66±12.86,pH=2.4时,为红色; L*=50.43±4.50, a*=59.66±12.43, b*=-38.70±6.87,pH=7时,为紫色; L*=27.83±4.19, a*=17.60±6.98, b*=-31.04±12.26,pH=11.2时,为蓝色。 The method of using blueberry anthocyanin to spontaneously change color to achieve 4D printing of colored jelly according to claim 1, 2 or 5, wherein the viscosity of the color control layer material is 4300~10000 Pa·s, and the elastic modulus It is 2600~9200 Pa, the viscosity modulus is 320~1000 Pa, and the pH value is 2.4~11.2; the final color change can be adjusted by adjusting the pH value of the color control layer; the color of the jelly formed by the final color change is represented by the standard Lab value: L *=59.44±2.76, a *=67.59±8.81, b *=36.66±12.86, when pH=2.4, it is red; L *=50.43±4.50, a *=59.66±12.43, b *=-38.70±6.87 When pH=7, it is purple; L *=27.83±4.19, a *=17.60±6.98, b *=-31.04±12.26, when pH=11.2, it is blue.
  7. 根据权利要求3所述的一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,其特征在于,所述控色层物料黏度为4300~10000 Pa·s,弹性模量为2600~9200 Pa,粘性模量为320~1000 Pa,pH值为2.4~11.2;通过调节控色层的pH值调节最终颜色的变化;最终变色形成的果冻颜色按标准Lab值表示分别为: L*=59.44±2.76, a*=67.59±8.81, b*=36.66±12.86,pH=2.4时,为红色; L*=50.43±4.50, a*=59.66±12.43, b*=-38.70±6.87,pH=7时,为紫色; L*=27.83±4.19, a*=17.60±6.98, b*=-31.04±12.26,pH=11.2时,为蓝色。 The method for realizing 4D printing of color jelly by using blueberry anthocyanin spontaneous color change according to claim 3, wherein the viscosity of the color control layer material is 4300~10000 Pa·s, and the elastic modulus is 2600~9200 Pa, the viscosity modulus is 320~1000 Pa, the pH value is 2.4~11.2; the final color change is adjusted by adjusting the pH value of the color control layer; the color of the jelly formed by the final color change is represented by the standard Lab value: L *=59.44 ±2.76, a *=67.59±8.81, b *=36.66±12.86, when pH=2.4, it is red; L *=50.43±4.50, a *=59.66±12.43, b *=-38.70±6.87, pH=7 When L *=27.83±4.19, a *=17.60±6.98, b *=-31.04±12.26, when pH=11.2, it is blue.
  8. 根据权利要求4所述的一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,其特征在于,所述控色层物料黏度为4300~10000 Pa·s,弹性模量为2600~9200 Pa,粘性模量为320~1000 Pa,pH值为2.4~11.2;通过调节控色层的pH值调节最终颜色的变化;最终变色形成的果冻颜色按标准Lab值表示分别为: L*=59.44±2.76, a*=67.59±8.81, b*=36.66±12.86,pH=2.4时,为红色; L*=50.43±4.50, a*=59.66±12.43, b*=-38.70±6.87,pH=7时,为紫色; L*=27.83±4.19, a*=17.60±6.98, b*=-31.04±12.26,pH=11.2时,为蓝色。 The method for realizing 4D printing of colored jelly by using blueberry anthocyanin spontaneous color change according to claim 4, wherein the viscosity of the color control layer material is 4300~10000 Pa·s, and the elastic modulus is 2600~9200 Pa, the viscosity modulus is 320~1000 Pa, the pH value is 2.4~11.2; the final color change is adjusted by adjusting the pH value of the color control layer; the color of the jelly formed by the final color change is represented by the standard Lab value: L *=59.44 ±2.76, a *=67.59±8.81, b *=36.66±12.86, when pH=2.4, it is red; L *=50.43±4.50, a *=59.66±12.43, b *=-38.70±6.87, pH=7 When L *=27.83±4.19, a *=17.60±6.98, b *=-31.04±12.26, when pH=11.2, it is blue.
  9. 根据权利要求1、2、5、7或8所述的一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,其特征在于,所述步骤(5)中,打印速度为20~25 mm/s,挤出速度为25~30 mm 3/s;在打印底层和外壳时,打印速度为正常速度的50%;喷头2与喷头1的相对位置设定为X=62.5 mm,Y=-0.5 mm;双喷头3D打印机喷头直径为0.85 mm。 The method for realizing 4D printing of color jelly using blueberry anthocyanin spontaneous color change according to claim 1, 2, 5, 7 or 8, characterized in that, in the step (5), the printing speed is 20-25 mm/s, the extrusion speed is 25~30 mm 3 /s; when printing the bottom layer and shell, the printing speed is 50% of the normal speed; the relative position of nozzle 2 and nozzle 1 is set to X=62.5 mm, Y= -0.5 mm; the diameter of the nozzle of the dual nozzle 3D printer is 0.85 mm.
  10. 根据权利要求6所述的一种利用蓝莓花青素自发变色实现彩色果冻4D打印的方法,其特征在于,所述步骤(5)中,打印速度为20~25 mm/s,挤出速度为25~30 mm 3/s;在打印底层和外壳时,打印速度为正常速度的50%;喷头2与喷头1的相对位置设定为X=62.5 mm,Y=-0.5 mm;双喷头3D打印机喷头直径为0.85 mm。 The method of using blueberry anthocyanins to spontaneously change color to achieve 4D printing of color jelly according to claim 6, wherein in the step (5), the printing speed is 20-25 mm/s, and the extrusion speed is 25~30 mm 3 /s; when printing the bottom layer and shell, the printing speed is 50% of the normal speed; the relative position of nozzle 2 and nozzle 1 is set to X=62.5 mm, Y=-0.5 mm; dual-nozzle 3D printer The nozzle diameter is 0.85 mm.
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