WO2020220389A1 - Transparent led display screen and manufacturing method thereof - Google Patents

Transparent led display screen and manufacturing method thereof Download PDF

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Publication number
WO2020220389A1
WO2020220389A1 PCT/CN2019/086300 CN2019086300W WO2020220389A1 WO 2020220389 A1 WO2020220389 A1 WO 2020220389A1 CN 2019086300 W CN2019086300 W CN 2019086300W WO 2020220389 A1 WO2020220389 A1 WO 2020220389A1
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WO
WIPO (PCT)
Prior art keywords
pads
transparent
metal sheet
lamp bead
pad
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PCT/CN2019/086300
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French (fr)
Chinese (zh)
Inventor
林富
林谊
Original Assignee
深圳市晶泓科技有限公司
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Publication of WO2020220389A1 publication Critical patent/WO2020220389A1/en

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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/16Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits
    • H01L25/165Containers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/16Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits
    • H01L25/167Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits comprising optoelectronic devices, e.g. LED, photodiodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/483Containers
    • H01L33/486Containers adapted for surface mounting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0066Processes relating to semiconductor body packages relating to arrangements for conducting electric current to or from the semiconductor body

Definitions

  • the present invention relates to the field of LED display, in particular to the field of transparent LED display screens.
  • Transparent LED displays have gradually been widely used in the market, and various product forms have been developed.
  • a transparent LED display technology in which LED lights are arrayed on a transparent substrate has begun to appear.
  • This technology generally uses transparent conductive materials, such as metal mesh (metal mesh), nano silver, ITO, etc., but because the thickness of the above-mentioned materials attached to the transparent substrate is very thin, and the current demand for LED operation is relatively large.
  • the material is difficult to meet the power supply requirements of the LED, especially when the LED array is densely arranged (the LED lamp spacing is less than 10mm), it is difficult to meet the power supply requirements of the entire screen.
  • the work of LED lights also requires signal input control.
  • connection of communication signal lines is required between LED lights, which will cause the circuit division on the substrate to be more complicated, thereby reducing the line area of the power supply part and increasing the resistance. Big.
  • the driver IC in the LED lamp
  • at least one or two signal lines between the LED lamps are required.
  • an improved transparent LED display screen which includes a transparent substrate 1', a printed circuit layer 3'is provided on the transparent substrate 1', and a chip-encapsulated LED lamp
  • the array of beads 2' is mounted on the transparent substrate 1'; as shown in FIG. 2, specifically, the printed circuit layer 3'includes a lamp bead pad 31', a power pad 32', a signal pad 33', etc.
  • the lamp bead welding area 31' is provided with 4 pads for mounting LED lamp bead pins, in addition, each lamp bead welding area 31' is provided with two signal pin pads and two electrode pins For the pads, the signal pin pads of which are connected in series through printed signal lines, and the two electrode pin pads with opposite polarities are respectively powered by the metal grid 30' printed on the transparent substrate 1'.
  • This method has a certain advantage that the metal grid 30' for power supply can be directly formed on the transparent substrate 1'through the printing process as a power supply circuit; however, because the thickness of the printed pattern layer 3'is generally only about 35 microns, the formed The current that each metal wire on the metal grid 30' can carry is very small.
  • the distance between the LED lamp beads 2' is less than 10 mm, its conductivity cannot meet the power supply requirements of the LED lamp beads 2'. Therefore, the area of the metal grid 30' has to be widened to meet the power supply requirements of the LED lamp, and the spacing between the LED lamp beads 2'cannot be made small, and the resolution of the transparent LED display cannot be improved; and the metal grid 30 'To some extent, it will reduce the transparency of the transparent substrate 1'.
  • the present invention provides a transparent LED display screen and a preparation method thereof.
  • One aspect of the present invention provides a transparent LED display screen, which includes a transparent substrate and LED lamp beads;
  • the LED lamp beads include a bracket, a driving chip and a light-emitting chip formed on the bracket;
  • Pins, the pins include electrode pins and signal pins;
  • the transparent substrate includes a first transparent layer
  • the first transparent layer is buried with a metal sheet; the first transparent layer is provided with a printed circuit layer; the printed circuit layer includes power supply pads, signal pads and LED lamp beads arranged in an array Lamp bead welding area;
  • Each of the lamp bead welding areas is provided with a pin pad corresponding to the pin of the LED lamp bead; the pin pad includes a signal pin pad and an electrode pin pad;
  • Signal lines for signal transmission are provided between the signal pad and the signal pin pads in the lamp bead welding area, and between the signal pin pads of the lamp bead welding areas, so that each LED lamp bead is controlled to turn on and off
  • the control signal can be transmitted sequentially through each LED lamp bead
  • the metal sheet buried in the first transparent layer electrically connects the electrode pin pads of the same polarity on the lamp bead welding area and the power supply pad.
  • the transparent LED display uses a metal sheet buried in the first transparent layer to electrically connect the electrode pin pads and power supply pads of the same polarity on the lamp bead welding area, instead of printing.
  • the metal grid on the transparent substrate supplies power to the LED lamp beads, so that it can further reduce the distance between the LED lamp beads and improve its resolution.
  • the metal sheet with a smaller footprint also blocks the line of sight. Small, can guarantee extremely high permeability.
  • the metal sheet is buried in the first transparent layer, and a printed circuit layer is laid on the first transparent layer in which the metal sheet is buried. This method makes the metal sheet and the electrode pin pads on the first transparent layer The electrical connection to the power supply pad is more reliable.
  • the transparent substrate further includes a second transparent layer, and the first transparent layer is disposed on the second transparent layer.
  • N rows*M columns of lamp bead welding areas are provided on the printed circuit layer
  • M signal pads are arranged on the printed circuit layer; the M signal pads and the signal pin pads in the N lamp bead pads in the same column are serially connected in sequence through signal lines;
  • N signal pads are arranged on the printed circuit layer; the N signal pads and the signal pin pads in the M lamp bead welding areas on the same line are sequentially connected in series through signal lines.
  • each pair of power supply pads includes a first power supply pad and a second power supply pad with opposite polarities;
  • the electrode pin pad includes a first electrode pin pad and a second electrode pin pad; a first epitaxial portion is drawn on the first electrode pin pad; the second electrode pin pad There is a second extension part on the top lead;
  • the chip is electrically connected; the second epitaxial portion of the second electrode pin pad on the lamp bead pad on the same column and the second power pad of the same polarity are buried in the first transparent layer
  • the two metal sheets are electrically connected; or, the first epitaxial portion of the first electrode pin pad on the M lamp bead pads in the same line and the first power pad of the same polarity are buried in the first
  • the first metal sheet in a transparent layer is electrically connected; the second epitaxial portion of the second electrode pin pad on the lamp bead welding area in the same column and the second power supply pad of the same polarity are buried in the first
  • the second metal sheet in a transparent layer is electrically connected.
  • each pair of power supply pads includes a first power supply pad and a second power supply pad with opposite polarities;
  • the electrode pin pad includes a first electrode pin pad and a second electrode pin pad;
  • the metal sheet includes M pairs or N pairs of a first metal sheet and a second metal sheet;
  • the first electrode pin pads on the N lamp bead pads on the same column and the first power supply pads of the same polarity are electrically connected through the first metal sheet buried in the first transparent layer;
  • the second electrode pin pads on the lamp bead pads in the same column and the second power supply pads of the same polarity are electrically connected through a second metal sheet buried in the first transparent layer; or
  • the first electrode pin pads on the M lamp bead pads and the first power supply pads of the same polarity are electrically connected through the first metal sheet buried in the first transparent layer;
  • the second electrode pin pad on the soldering area of the lamp bead is electrically connected with the second power supply pad of the same polarity through a second metal sheet buried in the first transparent layer.
  • M+1 power supply pads or N+1 power supply pads are arranged on the printed circuit layer;
  • the M+1 power supply pads or N+1 power supply pads include first power supply pads and second power supply pads with opposite polarities arranged at intervals;
  • the electrode pin pad includes a first electrode pin pad and a second electrode pin pad; a first epitaxial portion is drawn on the first electrode pin pad; the second electrode pin pad There is a second extension part on the top lead;
  • the second metal sheet is welded and electrically connected; the first metal sheet and the second metal sheet are arranged at intervals; or, the first electrode pin pads on the M lamp bead welding areas on the same line
  • the extension part and the first power supply pad of the same polarity are electrically connected by welding the first metal sheet buried in the first transparent layer; the second electrode pin pads on the lamp bead welding area on the same column
  • the second epitaxial portion and the second power supply pad of the same polarity are electrically connected by welding a second metal sheet buried in the first transparent layer, and the first metal sheet and the second metal sheet are arranged at intervals.
  • first metal sheet and the second metal sheet are arranged in parallel rows and spaced apart from the lamp bead welding areas on each row; the first extension part and the second extension part on each lamp bead welding area are respectively The first metal sheet and the second metal sheet outside the left and right sides thereof are electrically connected; wherein, the extension parts of the metal sheets sharing the same polarity between the lamp bead welding areas on the adjacent columns are connected as a whole;
  • first metal sheet and the second metal sheet and the lamp bead welding areas on each row are arranged at intervals in parallel rows; the first and second extension portions on the lamp bead welding areas are respectively up and down The first metal sheet and the second metal sheet outside the two sides are electrically connected; wherein, the extension parts of the metal sheets sharing the same polarity between the lamp bead welding areas on the adjacent rows are connected as a whole.
  • the signal pin pad on each lamp bead welding area includes at least a first signal input pin pad and a first signal output pin pad;
  • M signal pads are arranged on the printed circuit layer; the M signal pads are soldered to the first signal input pin pads and the first signal output pins in the N lamp bead soldering areas on the same column
  • the disks are serially connected in sequence through signal lines;
  • N signal pads are arranged on the printed circuit layer; the N signal pads and the first signal input pin pads and first signal output lead pads in the M lamp bead pads on the same column
  • the pin pads are serially connected in sequence through signal lines.
  • the upper end surface of the metal sheet and the upper plane of the first transparent layer are located on the same plane.
  • a sealing glue layer and a transparent cover plate are also provided on the first transparent layer.
  • the second aspect of the present invention provides a method for preparing a transparent LED display screen, which includes the following steps:
  • Step S1 the step of embedding the metal sheet; arrange the metal sheet on the second transparent layer, then cast a transparent material, and harden the transparent material to form a first transparent layer, and embed the metal sheet on the first transparent layer Inside;
  • Step S2 a step of forming a printed circuit layer; forming a printed circuit layer on the first transparent layer; the printed circuit layer includes power supply pads, signal pads and LED lamp beads arranged in an array Welding area; the metal sheet is electrically connected to the printed circuit layer;
  • Step S3 LED lamp bead installation step: solder the LED lamp bead in the lamp bead soldering area of the printed circuit layer;
  • Step S4 packaging step: then packaging on the printed circuit layer where the LED lamp beads are welded.
  • the method for preparing a transparent LED display screen embeds a metal sheet in a first transparent layer formed of a transparent material, forms a printed circuit layer on the first transparent layer, and then installs the LED on the printed circuit layer
  • the lamp beads are finally packaged; the preparation process of this scheme is simple and easy to implement.
  • the transparent LED display screen prepared according to this method can further reduce the spacing between the LED lamp beads and improve its resolution.
  • the metal sheet with a smaller occupied area also has a smaller line of sight obstruction, which can ensure extremely High transparency.
  • the metal sheet is buried in the first transparent layer, and a printed circuit layer is laid on the first transparent layer in which the metal sheet is buried.
  • This method makes the metal sheet and the electrode pin pads on the first transparent layer The electrical connection to the power supply pad is more reliable, and at the same time, it can effectively prevent the metal strip 4 from oxidizing, ensuring extremely high conductivity stability.
  • step S1 specifically includes the following steps:
  • Step S11 fixing the metal sheets at a predetermined position on the second transparent layer, ensuring that each metal sheet is parallel to each other and the upper end faces are on the same plane;
  • Step S12 pouring the transparent material so that the transparent material just surpasses the metal sheet, or the upper plane of the transparent material is flush with the upper edge of the metal sheet;
  • Step S13 oven-baking to harden the transparent material to form a first transparent layer, and fix the metal sheet in the first transparent layer.
  • step S1 also includes the following steps:
  • Step S14 Polish the upper surface of the first transparent layer to ensure that the upper end surface of the metal sheet is exposed from the upper surface of the first transparent layer.
  • step S2 specifically includes the following steps:
  • Step S21 covering the first transparent layer with copper foil
  • Step S22 etching the copper foil to form the printed circuit layer.
  • step S4 specifically includes the following steps:
  • Step S41 covering a layer of transparent material on the printed circuit layer after welding the LED lamp beads
  • Step S42 covering the transparent cover plate on the transparent material in step S41;
  • Step S43 passing the furnace to cure the transparent material in step S41 to form a sealant layer.
  • Figure 1 is a schematic cross-sectional view of a transparent LED display provided in the prior art
  • FIG. 2 is a schematic top view of a transparent LED display screen provided in the prior art
  • FIG. 3 is a schematic top view of a transparent LED display screen with a metal sheet and a printed circuit layer embedded on a transparent substrate provided in a specific embodiment of the present invention
  • FIG. 4 is a partial cross-sectional schematic diagram of a transparent LED display (before encapsulation) provided in a specific embodiment of the present invention
  • Fig. 5 is an enlarged schematic diagram of A in Fig. 3;
  • FIG. 6 is a schematic cross-sectional view of the first LED lamp bead provided in the specific embodiment of the present invention.
  • FIG. 7 is a schematic diagram of the bottom surface of the first LED lamp bead provided in the specific embodiment of the present invention.
  • FIG. 8 is a schematic front view of the first LED lamp bead provided in the specific embodiment of the present invention.
  • FIG. 9 is a partial cross-sectional schematic diagram (after sealing) of a transparent LED display screen provided in a specific embodiment of the present invention.
  • FIG. 10 is a schematic top view of a transparent LED display screen after mounting LED lamp beads provided in the specific embodiment of the present invention.
  • Figure 11 is an enlarged schematic view of B in Figure 10;
  • FIG. 12 is a schematic top view of a second type of transparent LED display screen provided in a specific embodiment of the present invention with a metal sheet and a printed circuit layer embedded on a transparent substrate;
  • FIG. 13 is a schematic partial cross-sectional view of a second transparent LED display (before encapsulation) provided in the specific embodiment of the present invention.
  • Fig. 14 is an enlarged schematic diagram of C in Fig. 12;
  • FIG. 15 is a schematic top view of a third transparent LED display screen provided in the specific embodiment of the present invention with a metal sheet and a printed circuit layer embedded on a transparent substrate;
  • FIG. 16 is a schematic partial cross-sectional view (before encapsulation) of a third transparent LED display provided in a specific embodiment of the present invention.
  • Fig. 17 is an enlarged schematic diagram of D in Fig. 15;
  • 19 is a schematic front view of the second type of LED lamp beads provided in the specific embodiment of the present invention.
  • FIG. 20 is a production flow chart of the transparent LED display screen provided in the specific embodiment of the present invention.
  • FIG. 21 is a schematic diagram of fixing and pouring the metal tape in the first transparent layer on the second transparent layer according to the specific embodiment of the present invention.
  • Figure 22 is a schematic diagram of polishing the upper plane of the first transparent layer provided in the specific embodiment of the present invention.
  • FIG. 23 is a schematic diagram of copper foil covering the polished first transparent layer provided in the specific embodiment of the present invention.
  • 24 is a schematic diagram of etching copper foil to form a printed circuit layer provided in the specific embodiment of the present invention.
  • FIG. 25 is a schematic diagram of installing LED lamp beads on the printed circuit layer provided in the specific embodiment of the present invention.
  • Fig. 26 is a schematic partial cross-sectional view of the transparent LED display screen after final packaging provided in the specific embodiment of the present invention.
  • this example discloses a transparent LED display screen, which includes a transparent substrate 1 and LED lamp beads 2.
  • the LED lamp beads 2 include a bracket 20, a drive chip 22 formed on the bracket 20, and Light-emitting chip 23; the LED lamp beads 2 are also provided with a number of pins 21, the pins 21 include electrode pins and signal pins;
  • the transparent substrate 1 includes a first transparent layer 12;
  • the first transparent layer 12 is embedded with a metal sheet 4; the first transparent layer 12 is provided with a printed circuit layer 3; as shown in FIGS. 3 and 5, the printed circuit layer 3 includes power supply pads 32.
  • Each of the lamp bead pads 31 is provided with a pin pad corresponding to the pin 21 of the LED lamp bead 2; the pin pad includes a signal pin pad and an electrode pin pad;
  • a signal line 34 for signal transmission is provided between the signal pad 33 and the signal pin pads in the lamp bead welding area 31 and between the signal pin pads of each lamp bead welding area 31, so that each LED is controlled.
  • the control signals for turning on and off the lamp beads can be transmitted sequentially through each LED lamp bead 2; specifically, for example, between the signal pad 33 and the signal pin pads in the lamp bead welding area 31, and the phases in the same or the same row.
  • a signal line 34 for signal transmission is provided between the signal pin pads in the adjacent lamp bead welding area 31; but it is not limited to the connection between the adjacent LED lamp beads 2 through the signal line 34, such as the tails of the same column
  • the LED lamp beads 2 are led to the LED lamp beads in the head of the adjacent column through the signal line 34 for connection, etc., it is all possible.
  • the metal sheet 4 embedded in the first transparent layer 12 electrically connects the electrode pin pads of the same polarity on the lamp bead welding area 31 and the power supply pad 32.
  • this example preferably includes a second transparent layer 11, and the first transparent layer 12 is disposed on the second transparent layer 11.
  • Figs. 6-8 disclose a four-pin 21 LED lamp bead 2 packaged with a driving chip 22, wherein the pin 21 includes two electrode pins and two signal pins; the electrode The pins include a first electrode pin 21a and a second electrode pin 21b; for example, the two electrode pins have opposite polarities, for example, the first electrode pin 21a is used as a positive electrode pin; the second electrode pin 21b is used as a negative electrode pin Pin. It is used to provide power to the light-emitting chip 23 in the LED lamp bead 2; the two signal pins are called the first signal input pin 21c and the first signal output pin 21d; the driver chip 22 is provided with an interface through binding The wire is electrically connected to each light-emitting chip 23 and each pin.
  • the light-emitting chip 23 includes a red light-emitting chip 23R, a green light-emitting chip 23G, and a blue light-emitting chip 23B; they are arranged in a straight line; of course, they can also be arranged in a square shape.
  • the form of the metal sheet 4 is not particularly limited.
  • the cross section of the metal sheet 4 includes a circle, a semicircle, a triangle, an ellipse, a quadrilateral, or other regular or irregular polygons.
  • the width and height of the metal sheet 4 can be effectively adjusted, so that the width is relatively small, and the height is increased.
  • the power supply requirement is guaranteed, and at the same time, the overall transparency effect of the transparent display screen will not be affected.
  • the cross section of the metal sheet 4 is quadrilateral, wherein the width of the metal sheet 4 is 0.1-1 mm and the height is 1-3 mm.
  • the metal sheet 4 has a width of 0.3 mm, a height of 2 mm, and a cross-sectional area of 0.6 mm 2 , which is equivalent to a copper wire with a diameter of 1.6 mm, and has strong conductivity.
  • the metal sheet 4 there is no particular limitation on its material and the like, as long as its electrical conductivity meets the requirements, and a metal with high electrical conductivity is generally preferred.
  • copper sheets are preferably used.
  • the upper end surface of the metal sheet 4 and the upper plane of the first transparent layer 12 are located on the same plane, or the upper end surface of the metal sheet 4 is slightly higher than the upper plane. Of course, it is preferable that the upper end surface of the metal sheet 4 is parallel to the upper plane of the first transparent layer 12. Because of the better implementation in technology, and easy to achieve its consistency and stability.
  • Using the metal sheet 4 provided in this example for power supply can further reduce the size of the LED lamp beads 2 and reduce the gap between the LED lamp beads 2.
  • the length of the LED lamp beads is 1. -5mm, the width is 1-5mm. .
  • the gap between the LED lamp beads 2 is 3-10mm.
  • the gap mentioned here refers to the distance between the centers of adjacent LED lamp beads 2.
  • the gap between the LED lamp beads 2 in this example may be 5 mm.
  • the second transparent layer 11 can be made of various rigid or flexible materials known to the public.
  • the second transparent layer 11 can be a glass substrate, PET (English name: Polyethylene terephthalate, Chinese name: Polyethylene terephthalate) Ester) substrate, transparent PI (English name: polyimide, Chinese name: polyimide) film, etc.
  • the first transparent layer 12 is usually a transparent layer obtained by casting and curing a transparent material.
  • the metal sheet 4 is added during the casting process, and the arrangement of the metal sheet 4 is carried out as required, so that the subsequent formed printing
  • the control circuit layer 3 is electrically connected to it.
  • the transparent material can be epoxy resin, PET (English name: Polyethylene terephthalate, Chinese name: Polyethylene terephthalate), acrylic (Chinese name: polymethyl methacrylate; English name: Polymeric Methyl Methacrylate) ; Abbreviation: PMMA), silica gel, etc.
  • the power supply pad 32 in this example is used to connect to an externally connected DC power supply, and the DC power supply is connected to each power supply pad 32 through the metal sheet 4 mentioned in this application.
  • LED lamp beads 2 it includes a first power supply pad 32a and a second power supply pad 32b with opposite polarities; for example, in this example, the first power supply pad 32a is a positive electrode pad; the second power supply pad 32b is a negative electrode welding plate.
  • the power supply pads 32 may only be provided with two opposite polarities, such as a first power supply pad 32a and a second power supply pad 32b; the lamp beads on the power supply pads 32 distributed in an array can be realized by a plurality of metal sheets 4
  • the pin pads of the same polarity on the pad 31 are electrically connected.
  • the power supply pads 32 can also be provided in multiple, and the pin pads of the same polarity on the lamp bead pads 31 in one row or column can be electrically connected to one power supply pad 32 through the metal sheet 4.
  • the signal pad 33 is used to connect to an external signal input source, and it is usually connected to the upper-level control chip; the number of the signal pad 33 is not specifically limited, for example, as mentioned in the background art There is only one signal pad 33, which inputs a control signal through one signal pad 33, and then the control signal is sequentially transmitted to each LED lamp bead 2 connected in series via the signal line 34. Of course, it can also be set according to the number of I/O ports on the control chip. For example, the LED lamp beads 2 in the same row or the same column use the same signal pad 33, or the LED lamp beads 2 in multiple rows or columns use the same signal pad 33, which is allowed.
  • the signal line 34 can be a printed signal line printed on the first transparent layer 12, and the printed signal line can be ITO (full Chinese name: indium tin oxide; full English name: Indium Tin Oxides) Wire, silver paste wire or copper clad wire, etc., in this example, a grid-shaped copper clad wire printed on the first transparent layer 12 is used. Or use a point-to-point metal wire machine to mark up the flying line connection to form a flying line network.
  • the pads on the printed circuit layer 3 and the epitaxial portion 311 can also be made of a transparent conductive material as a printed circuit, such as metal mesh, ITO, nano silver and so on.
  • the signal line 34 and the extension part 311 can achieve a line width as small as 0.01mm by using copper-clad materials in actual production, and the conductivity is sufficient for the power supply requirements and signal transmission of a single LED lamp, which blocks the line of sight. Very small, can achieve extremely high transparency of the entire LED display.
  • a layer of sealing glue 5 will be packaged on its surface as a whole.
  • a transparent cover plate 6 can also be provided on the sealing glue layer 5.
  • the wire harness is drawn from the power supply pad 32 and the signal pad 33, and the edge between the transparent cover 6 and the transparent substrate 1 is sealed and packaged to make it waterproof.
  • the sealant layer 5 can be obtained by casting and hardening a certain transparent material, for example, it can be made of epoxy resin or transparent silica gel or other transparent materials.
  • the transparent cover 6 is generally a transparent part made of a glass cover or an alternative printed plastic material. After covering the sealant layer 5 on the first transparent layer 12, the transparent cover plate 6 can be added to ensure good air tightness, and it is not easy for water vapor to invade and cause the LED lamp beads 2 to fail.
  • connection mode of the metal sheet 4 and the printed circuit line will be further explained in conjunction with specific preferred embodiments below.
  • the column composed of the lamp bead pads 31 on the same row is called a welding row; the column composed of the lamp bead pads 31 on the same column is called a welding row.
  • five signal pads 33 are arranged on the printed circuit layer 3; the five signal pads 33 pass between the signal pin pads in the five lamp bead pads 31 on the same column.
  • the signal lines 34 are serially connected in sequence; specifically, the first signal input pin pad 31c and the first signal output pin pad 31d are provided in the lamp bead welding area 31; the serial connection, the signal on the corresponding column
  • the pad 33 is connected to the first signal input lead in the first lamp bead pad 31 on the column through a signal line 34 (for the sake of distinction, the signal line 34 is called the first printed line 34a in this example).
  • Foot pad 31c then through the first signal output pin pad 31d in the first lamp bead pad 31d through the signal line 34 (in this example, the signal line 34 in the adjacent lamp bead pad 31 is called The second printed line 34b) is connected to the first signal input pin pad 31c in the second lamp bead welding area 31 on the same row, and in this way the third, fourth, and fifth lamp bead welding areas 31 are connected in series .
  • the signal lines 34 in this example all adopt a grid-like form, which can further increase the transparency of the transparent LED display.
  • each pair of the power supply pads 32 includes first power supply pads 32a and The second power supply pad 32b;
  • the electrode pin pads in each of the lamp bead welding areas 31 include a first electrode pin pad 31a and a second electrode pin pad 31b; A first extension portion 311a is drawn on the electrode pin pad 31a; a second extension portion 311b is drawn on the second electrode pin pad 31b;
  • the first extension portion 311a of the first electrode pin pad 31a on the five lamp bead pads 31 in the same column and the first power supply pad 32a of the same polarity are electrically connected by welding through the first metal sheet 4a;
  • the second extension portion 311b of the second electrode pin pad 31b on the lamp bead pad 31b in the same column and the second power supply pad 32b of the same polarity are electrically connected by welding through the second metal sheet 4b.
  • the LED lamp bead 2 After the LED lamp bead 2 is mounted on the printed circuit layer 3, the result is shown in Fig. 10 and Fig. 11. It passes through the power supply pad 32 through the metal sheet 4 and the electrode pin pad on the lamp bead welding area 31 The extended extension part 311 is electrically connected, and the current is electrically connected from the electrode pin of the LED lamp bead 2 through the electrode pin pad to form a power supply circuit.
  • the control signal flowing in from the signal pad 33 sequentially flows through each LED lamp bead 2 connected in series, and is received by the previous LED lamp bead 2 and transmitted to the next LED lamp bead 2. In order to realize the on-off and color change control of the light-emitting chip 23 on each LED lamp bead 2.
  • FIG. 12, FIG. 13, and FIG. 14 it may also be arranged with M+1 power supply pads 32 or N+1 power supply pads 32 on the printed circuit layer 3. ;
  • Six power supply pads 32 are arranged on the printed circuit layer 3.
  • the six power supply pads 32 include first power supply pads 32a and second power supply pads 32b with opposite polarities arranged at intervals; as shown in FIG. 12, the six power supply pads 32 are arranged in a row of lamp bead welding areas. On the upper side of 31, there are first power supply pad 32a, second power supply pad 32b, first power supply pad 32a, second power supply pad 32b, first power supply pad 32a, and second power supply pad 32b;
  • the electrode pin pads include a first electrode pin pad 31a and a second electrode pin pad 31b; the first electrode pin pad 31a has a first extension portion 311a led out; A second extension portion 311b is led out on the second electrode lead pad 31b;
  • first extension portion 311a of the first electrode pin pad 31a on the five lamp bead pads 31 in the same column and the first power supply pad 32a of the same polarity are welded and electrically connected through the first metal sheet 4a ; That is, the first epitaxial portion 311a on the same welding column is electrically connected to the first power supply pad 32a through the first metal sheet 4a; the second electrode pin pad 31b on the lamp bead welding area 31 on the same column
  • the second epitaxial portion 311b and the second power supply pad 32b of the same polarity are electrically connected by welding through the second metal sheet 4b; that is, the second epitaxial portion 311b on the same welding column is welded to the second power source through the second metal sheet 4b
  • the disk 32b is electrically connected; the first metal sheet 4a and the second metal sheet 4b are spaced apart; the first metal sheet 4a and the second metal sheet 4b are flat with the lamp bead welding area 31 on each row
  • the extension portions 311 of the metal sheets 4 sharing the same polarity between the lamp bead welding areas 31 on adjacent rows are connected as a whole.
  • a first power supply pad 32a is provided on the upper part between the two adjacent welding rows, and three first metal sheets 4a are soldered from the first power supply pad 32a; between two adjacent rows
  • the first extension portion 311a on the lamp bead welding area 31 is extended as a whole.
  • the first extension portion 311a can be made from four The inside of the lead pad passes through.
  • the power supply pads 32 and the signal pads 33 can also be arranged in a row, and the first epitaxial portion 311a of the first electrode pin pad 31a on the M lamp bead pads 31 in the same row and the same polarity
  • the first power supply pad 32a is electrically connected through the first metal sheet 4a by welding; connect the second extension portion 311b of the second electrode pin pad 31b on the lamp bead pad 31 in the same column with the second extension portion 311b of the same polarity.
  • the power supply pad 32b is electrically connected by welding of the second metal sheet 4b, and the first metal sheet 4a and the second metal sheet 4b are arranged at intervals.
  • the three metal wires 4 are spot-welded and connected to the same-polarity extension part 311 on the adjacent welding row. Dividing the metal wire 4 into a plurality of weldings can further reduce the diameter of the metal wire 4, making the metal wire 4 more difficult to be observed. The transparency of the transparent LED display is enhanced.
  • each pair of the power supply pads 32 includes a first power supply pad 32a and a first power supply pad 32a with opposite polarities.
  • the electrode lead pad includes a first electrode lead pad 31a and a second electrode lead pad 31b;
  • the metal sheet 4 includes five pairs of a first metal sheet 4a and a second metal sheet 4b;
  • a very small metal wire is also used as the signal wire 34 to connect the signal pin pad on the lamp bead welding area 31.
  • the LED lamp bead 2 specifically corresponding to the lamp bead welding area 31 is installed on the lamp bead welding area 31.
  • this kind of LED lamp bead 2 is shown in Fig. 18 and Fig. 19, and the LED lamp bead 2 with a driving chip 22 is packaged with four pins 21, wherein the pin 21 includes two electrode pins and two Signal pin; the electrode pin includes a first electrode pin 21a and a second electrode pin 21b; for example, the polarity of the two electrode pins is opposite, for example, the first electrode pin 21a is used as a positive pin; The electrode pin 21b serves as a negative pin.
  • the two signal pins are called the first signal input pin 21c and the first signal output pin 21d; the driver chip 22 is provided with an interface through binding
  • the wire is electrically connected to each light-emitting chip 23 and each pin.
  • the first electrode pin 21a and the second electrode pin 21b are arranged on the left and right sides of the bottom surface of the LED lamp bead 2, which correspond to the first electrode pin on the lamp bead welding area 31
  • the pad 31a and the second electrode lead pad 31b are arranged on the upper and lower parts of the bottom surface of the LED lamp bead 2.
  • the electrode pins and signal pins on the LED lamp bead 2 can be electrically connected with the corresponding electrode pin pads and signal pin pads very conveniently.
  • the extension part 311 in the above example can be eliminated, and the metal sheet 4 can be arranged directly under the LED lamp bead 2.
  • the light-emitting chip 23 includes a red light-emitting chip 23R, a green light-emitting chip 23G, and a blue light-emitting chip 23B; they are arranged in a straight line; of course, they can also be arranged in a square shape.
  • the transparent LED display uses the metal sheet 4 embedded in the first transparent layer 12 to electrically connect the electrode pin pads of the same polarity on the lamp bead welding area 31 and the power supply pad 32 , To replace the metal grid printed on the transparent substrate to supply power to the LED lamp beads 2, so that it can further reduce the distance between the LED lamp beads 2 and improve its resolution, while occupying a smaller area of the metal sheet 4
  • the obstruction to the line of sight is also relatively small, which can ensure extremely high transparency.
  • the metal sheet 4 is embedded in the first transparent layer 12, and the printed circuit layer 3 is laid on the first transparent layer 12 on which the metal sheet 4 is embedded. This way makes the metal sheet 4 and the first transparent layer 12
  • the upper electrode pin pad and the power supply pad 32 are electrically connected in a more reliable manner. At the same time, it can effectively prevent the metal strip 4 from being oxidized and ensure extremely high conductivity stability.
  • this example will specifically describe the preparation method of the transparent LED display screen provided in Example 1.
  • the preparation method specifically includes the following steps:
  • Step S1 metal sheet embedding step; fix the metal sheet 4, then cast a transparent material, and harden the transparent material to form a first transparent layer 12, and embed the metal sheet 4 in the first transparent layer 12;
  • step S1 specifically includes the following steps:
  • Step S11 The metal sheets 4 are fixedly arranged at predetermined positions on the second transparent layer 11, ensuring that each metal sheet 4 is parallel to each other and the upper end faces are on the same plane; when fixing the metal sheet 4, it can be fixed on Pouring in the mold, so that the subsequent pouring of transparent materials can be poured in the mold.
  • Step S12 As shown in FIG. 21, the transparent material is poured so that the transparent material just surpasses the metal sheet 4, or the upper plane of the transparent material is flush with the upper edge of the metal sheet 4;
  • Step S13 oven baking, within 5 hours, slowly increase the temperature from 90°C to 150°C, harden the transparent material to form the first transparent layer 12, and fix the metal sheet 4 on the first In the transparent layer 12, the result is shown in FIG. 21.
  • step S14 polishing the upper surface of the first transparent layer 12 to ensure that the upper end surface of the metal sheet 4 is exposed from the upper surface of the first transparent layer 12.
  • the upper end surface of the metal sheet 4 is flush with the upper plane of the first transparent layer 12.
  • Step S2 a step of forming a printed circuit layer; forming a printed circuit layer 3 on the first transparent layer 12; the printed circuit layer 3 includes power supply pads 32, signal pads 33 and mounted LEDs arranged in an array The lamp bead welding area 31 of the lamp bead 2; the metal sheet 4 is electrically connected to the printed circuit layer 3;
  • step S2 specifically includes the following steps:
  • Step S21 as shown in FIG. 23, a copper foil 3a is coated on the first transparent layer 12; the thickness of the copper foil 3a is 10-35 microns.
  • Step S22 as shown in FIG. 24, the copper foil 3a is etched to form the printed circuit layer 3.
  • the excess copper foil 3a is removed to form the signal line and the extension 311 between the lamp bead pad 31, the power pad 32, the signal pad 33, and the LED pad area.
  • Step S3 LED lamp bead installation steps: as shown in FIG. 25, the LED lamp bead 2 is welded in the lamp bead welding area 31 of the printed circuit layer 3; the method of welding the LED lamp bead 2 is generally surface mount Assembling technology, after pre-fixing the LED lamp bead 2 on the printed circuit layer 3, the LED lamp bead 2 is soldered on the lamp bead welding area 31 by means of reflow soldering.
  • Step S4 packaging step: packaging is performed on the printed circuit layer 3 on which the LED lamp beads 2 are welded. Specifically, as shown in FIG. 26, the step S4 specifically includes the following steps:
  • Step S41 Cover a layer of transparent material on the printed circuit layer 3 after welding the LED lamp beads 2;
  • Step S42 covering the transparent cover 6 on the transparent material in step S41;
  • step S43 the transparent material described in step S41 is cured by passing the furnace to form the sealant layer 5.
  • the method for preparing a transparent LED display screen embeds a metal sheet 4 in a first transparent layer 12 formed of a transparent material, and forms a printed circuit layer 3 on the first transparent layer 12, and then the printed circuit
  • the LED lamp bead 2 is installed on the layer 3, and finally encapsulated; the preparation process of this scheme is simple and easy to implement.
  • the transparent LED display screen prepared according to this method can further reduce the distance between the LED lamp beads 2 and improve its resolution.
  • the metal sheet 4 with a smaller occupied area also has a smaller obstruction to the line of sight. Ensure extremely high permeability.
  • the metal sheet 4 is embedded in the first transparent layer 12, and the printed circuit layer 3 is laid on the first transparent layer 12 on which the metal sheet 4 is embedded. This way makes the metal sheet 4 and the first transparent layer 12
  • the upper electrode pin pad and the power supply pad 32 are electrically connected in a more reliable manner. At the same time, it can effectively prevent the metal band 4 from oxidizing, ensuring extremely high conductivity stability.

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Abstract

A transparent LED display screen employs a metal piece (4) embedded in a first transparent layer (12) to electrically connect an electrode pin pad positioned at a lamp bead solder region (31) and a power pad (32) having the same polarity, such that distances between respective lamp beads (2) can be further shortened, thereby increasing the resolution thereof. Since the metal piece (4) has a smaller occupied area, a user can see the display screen clearer, thereby ensuring extremely high transparency. Since the metal piece (4) is embedded in the first transparent layer (12) and a printed circuit layer (3) is arranged at the first transparent layer (12) provided with the metal piece (4) therein, electrical connections established between the metal piece (4) and the electrode pin pad and the power pad (32) on the first transparent layer (12) are more reliable. Also provided is a manufacturing method of a transparent LED display screen.

Description

一种透明LED显示屏及其制备方法Transparent LED display screen and preparation method thereof 技术领域Technical field
本发明涉及LED显示领域,尤其指透明LED显示屏领域。The present invention relates to the field of LED display, in particular to the field of transparent LED display screens.
背景技术Background technique
透明的LED显示屏在市场中逐渐得到广泛的应用,并发展出各种产品形态。一种在透明基板上阵列分布LED灯的透明LED显示屏技术开始出现。这种技术普遍使用透明的导电材料,如金属网格(metal mesh),纳米银,ITO等等,但是由于上述材料依附在透明基板上的厚度很薄,同时LED工作的电流需求比较大,这些材料很难满足LED的供电需求,特别是在LED阵列排布比较密集的时候(LED灯间距10mm以下),难以满足整个屏幕的供电需要。LED灯的工作除了供电以外,还需要信号输入控制,因此,LED灯之间需要通讯信号线的连接,因此会导致基板上的线路分割更加复杂,从而使供电部分的线路面积减小,电阻增大。尽管也有技术方案将驱动IC封装在LED灯里面,从而减少了电路的复杂程度,但是LED灯之间的信号线也至少还需要1条或者2条,在LED灯排布比较密集的情况,电路图形层经过分割之后,仍然满足不了供电的需求。Transparent LED displays have gradually been widely used in the market, and various product forms have been developed. A transparent LED display technology in which LED lights are arrayed on a transparent substrate has begun to appear. This technology generally uses transparent conductive materials, such as metal mesh (metal mesh), nano silver, ITO, etc., but because the thickness of the above-mentioned materials attached to the transparent substrate is very thin, and the current demand for LED operation is relatively large. The material is difficult to meet the power supply requirements of the LED, especially when the LED array is densely arranged (the LED lamp spacing is less than 10mm), it is difficult to meet the power supply requirements of the entire screen. In addition to power supply, the work of LED lights also requires signal input control. Therefore, the connection of communication signal lines is required between LED lights, which will cause the circuit division on the substrate to be more complicated, thereby reducing the line area of the power supply part and increasing the resistance. Big. Although there are also technical solutions to encapsulate the driver IC in the LED lamp, thereby reducing the complexity of the circuit, at least one or two signal lines between the LED lamps are required. In the case of densely arranged LED lamps, the circuit After the graphics layer is divided, it still cannot meet the demand for power supply.
比如,如图1所示,现有提供了一种改进的透明LED显示屏,其包括透明基板1’,所述透明基板1’上设有印制电路层3’,封装有芯片的LED灯珠2’阵列安装于该透明基板1’上;如图2所示,具体的,该印制电路层3’上包括灯珠焊区31’、电源焊盘32’和信号焊盘33’等,该灯珠焊区31’内设有4个用于安装LED灯珠引脚的焊盘,此外,各灯珠焊区31’内设有两个信号引脚焊盘和两个电极引脚焊盘,其信号引脚焊盘通过印刷信号线路进行串接,而极性相反的两个电极引脚焊盘分别通过印刷在透明基板1’上的金属网格30’进行供电。For example, as shown in FIG. 1, there is currently provided an improved transparent LED display screen, which includes a transparent substrate 1', a printed circuit layer 3'is provided on the transparent substrate 1', and a chip-encapsulated LED lamp The array of beads 2'is mounted on the transparent substrate 1'; as shown in FIG. 2, specifically, the printed circuit layer 3'includes a lamp bead pad 31', a power pad 32', a signal pad 33', etc. , The lamp bead welding area 31' is provided with 4 pads for mounting LED lamp bead pins, in addition, each lamp bead welding area 31' is provided with two signal pin pads and two electrode pins For the pads, the signal pin pads of which are connected in series through printed signal lines, and the two electrode pin pads with opposite polarities are respectively powered by the metal grid 30' printed on the transparent substrate 1'.
该种方式有一定好处就是通过印刷工艺可以直接在透明基板1’上形成供电的金属网格30’作为供电电路;然而,由于印制图形层3’的厚度一般只有35微米左右,所形成的金属网格30’上每条金属丝所能承载的电流很小,当LED灯珠2’间距小于10mm的情况下,其导电能力难以满足LED灯珠2’的供电需求。因此不得不加宽金属网格30’的面积才能满足LED灯的供电要求,无法使各LED灯珠2’间的间距做小,其透明LED显示屏的分辨率无法提高;且金属网格30’一定程度上会降低透明基板1’的透明度。This method has a certain advantage that the metal grid 30' for power supply can be directly formed on the transparent substrate 1'through the printing process as a power supply circuit; however, because the thickness of the printed pattern layer 3'is generally only about 35 microns, the formed The current that each metal wire on the metal grid 30' can carry is very small. When the distance between the LED lamp beads 2'is less than 10 mm, its conductivity cannot meet the power supply requirements of the LED lamp beads 2'. Therefore, the area of the metal grid 30' has to be widened to meet the power supply requirements of the LED lamp, and the spacing between the LED lamp beads 2'cannot be made small, and the resolution of the transparent LED display cannot be improved; and the metal grid 30 'To some extent, it will reduce the transparency of the transparent substrate 1'.
发明内容Summary of the invention
为克服现有技术中透明LED显示屏采用通过印刷工艺在透明基板上形成供电的金属网格作为供电电路的方式无法使各LED灯珠间的间距做小,其透明LED显示屏的分辨率无法提高,且金属网格一定程度上会降低透明基板的透明度的问题,本发明提供了一种透明LED显示屏及其制备方法。In order to overcome the fact that the transparent LED display in the prior art adopts a printing process to form a power supply metal grid on the transparent substrate as the power supply circuit, the distance between the LED lamp beads cannot be made small, and the resolution of the transparent LED display cannot be reduced. To improve the problem that the metal grid will reduce the transparency of the transparent substrate to a certain extent, the present invention provides a transparent LED display screen and a preparation method thereof.
本发明一方面提供了一种透明LED显示屏,包括透明基板及LED灯珠;所述LED灯 珠包括支架、形成于支架上的驱动芯片和发光晶片;所述LED灯珠上还设有若干引脚,所述引脚包括电极引脚和信号引脚;One aspect of the present invention provides a transparent LED display screen, which includes a transparent substrate and LED lamp beads; the LED lamp beads include a bracket, a driving chip and a light-emitting chip formed on the bracket; Pins, the pins include electrode pins and signal pins;
所述透明基板包括第一透明层;The transparent substrate includes a first transparent layer;
所述第一透明层内埋设有金属片;所述第一透明层上布设有印制电路层;所述印制电路层包括电源焊盘、信号焊盘及成阵列布置的安装LED灯珠的灯珠焊区;The first transparent layer is buried with a metal sheet; the first transparent layer is provided with a printed circuit layer; the printed circuit layer includes power supply pads, signal pads and LED lamp beads arranged in an array Lamp bead welding area;
每个所述灯珠焊区上设有与LED灯珠的引脚相对应的引脚焊盘;所述引脚焊盘包括信号引脚焊盘和电极引脚焊盘;Each of the lamp bead welding areas is provided with a pin pad corresponding to the pin of the LED lamp bead; the pin pad includes a signal pin pad and an electrode pin pad;
所述信号焊盘与灯珠焊区内信号引脚焊盘之间、及各灯珠焊区的信号引脚焊盘之间设置有用于信号传输的信号线,使得控制各LED灯珠亮灭的控制信号可以经各LED灯珠依次传输;Signal lines for signal transmission are provided between the signal pad and the signal pin pads in the lamp bead welding area, and between the signal pin pads of the lamp bead welding areas, so that each LED lamp bead is controlled to turn on and off The control signal can be transmitted sequentially through each LED lamp bead;
所述埋设在第一透明层内的金属片将所述灯珠焊区上的同极性的电极引脚焊盘及电源焊盘电连接。The metal sheet buried in the first transparent layer electrically connects the electrode pin pads of the same polarity on the lamp bead welding area and the power supply pad.
本发明提供的透明LED显示屏,由于其采用埋设在第一透明层内的金属片将所述灯珠焊区上的同极性的电极引脚焊盘及电源焊盘电连接,以替代印刷在透明基板上的金属网格来为各LED灯珠供电,使得其可以进一步缩小各LED灯珠之间的间距,提升其分辨率,同时,占用面积更小的金属片对视线的阻挡也比较小,能够保证极高的通透度。且将该金属片埋设在第一透明层内,并在埋设有金属片的第一透明层上布设有印制电路层,该种方式使得金属片和第一透明层上的电极引脚焊盘及电源焊盘电连接的方式更可靠。The transparent LED display provided by the present invention uses a metal sheet buried in the first transparent layer to electrically connect the electrode pin pads and power supply pads of the same polarity on the lamp bead welding area, instead of printing. The metal grid on the transparent substrate supplies power to the LED lamp beads, so that it can further reduce the distance between the LED lamp beads and improve its resolution. At the same time, the metal sheet with a smaller footprint also blocks the line of sight. Small, can guarantee extremely high permeability. And the metal sheet is buried in the first transparent layer, and a printed circuit layer is laid on the first transparent layer in which the metal sheet is buried. This method makes the metal sheet and the electrode pin pads on the first transparent layer The electrical connection to the power supply pad is more reliable.
进一步地,所述透明基板还包括第二透明层,所述第一透明层设置在所述第二透明层上。Further, the transparent substrate further includes a second transparent layer, and the first transparent layer is disposed on the second transparent layer.
进一步地,所述印制电路层上设有N行*M列灯珠焊区;Further, N rows*M columns of lamp bead welding areas are provided on the printed circuit layer;
所述印制电路层上布置有M个信号焊盘;所述M个信号焊盘与其同列上的N个灯珠焊区内的信号引脚焊盘之间通过信号线依次串接;M signal pads are arranged on the printed circuit layer; the M signal pads and the signal pin pads in the N lamp bead pads in the same column are serially connected in sequence through signal lines;
或者,所述印制电路层上布置有N个信号焊盘;所述N个信号焊盘与其同行上的M个灯珠焊区内的信号引脚焊盘之间通过信号线依次串接。Alternatively, N signal pads are arranged on the printed circuit layer; the N signal pads and the signal pin pads in the M lamp bead welding areas on the same line are sequentially connected in series through signal lines.
进一步地,所述印制电路层上布置有M对电源焊盘或者N对电源焊盘;每对所述电源焊盘包括极性相反的第一电源焊盘和第二电源焊盘;Further, M pairs of power supply pads or N pairs of power supply pads are arranged on the printed circuit layer; each pair of power supply pads includes a first power supply pad and a second power supply pad with opposite polarities;
所述电极引脚焊盘包括第一电极引脚焊盘和第二电极引脚焊盘;所述第一电极引脚焊盘上引出有第一外延部;所述第二电极引脚焊盘上引出有第二外延部;The electrode pin pad includes a first electrode pin pad and a second electrode pin pad; a first epitaxial portion is drawn on the first electrode pin pad; the second electrode pin pad There is a second extension part on the top lead;
将同列上的N个灯珠焊区上的所述第一电极引脚焊盘的第一外延部与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘的第二外延部与同极性的第二电源焊盘通过埋设在所述第一透明层内的第二金属片电连接;或者,将同行上的M个灯珠焊区上的所述第一电极引脚焊盘的第一外延部与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘的第二外延部与同极性的第二电源焊盘通过埋设在第一透明层内的第二金属片电连接。Pass the first epitaxial portion of the first electrode lead pad and the first power supply pad of the same polarity on the N lamp bead pads in the same column through the first metal buried in the first transparent layer The chip is electrically connected; the second epitaxial portion of the second electrode pin pad on the lamp bead pad on the same column and the second power pad of the same polarity are buried in the first transparent layer The two metal sheets are electrically connected; or, the first epitaxial portion of the first electrode pin pad on the M lamp bead pads in the same line and the first power pad of the same polarity are buried in the first The first metal sheet in a transparent layer is electrically connected; the second epitaxial portion of the second electrode pin pad on the lamp bead welding area in the same column and the second power supply pad of the same polarity are buried in the first The second metal sheet in a transparent layer is electrically connected.
进一步地,所述印制电路层上布置有M对电源焊盘或者N对电源焊盘;每对所述电源焊 盘包括极性相反的第一电源焊盘和第二电源焊盘;Further, M pairs of power supply pads or N pairs of power supply pads are arranged on the printed circuit layer; each pair of power supply pads includes a first power supply pad and a second power supply pad with opposite polarities;
所述电极引脚焊盘包括第一电极引脚焊盘和第二电极引脚焊盘;所述金属片包括M对或者N对第一金属片和第二金属片;The electrode pin pad includes a first electrode pin pad and a second electrode pin pad; the metal sheet includes M pairs or N pairs of a first metal sheet and a second metal sheet;
将所述M对或者N对第一金属片和第二金属片埋设在灯珠焊区的下方;Embed the M or N pairs of the first metal sheet and the second metal sheet under the lamp bead welding area;
将同列上的N个灯珠焊区上的所述第一电极引脚焊盘与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘与同极性的第二电源焊盘通过埋设在所述第一透明层内的第二金属片电连接;或者,将同行上的M个灯珠焊区上的所述第一电极引脚焊盘与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘与同极性的第二电源焊盘通过埋设在第一透明层内的第二金属片电连接。Electrically connecting the first electrode pin pads on the N lamp bead pads on the same column and the first power supply pads of the same polarity through the first metal sheet buried in the first transparent layer; The second electrode pin pads on the lamp bead pads in the same column and the second power supply pads of the same polarity are electrically connected through a second metal sheet buried in the first transparent layer; or The first electrode pin pads on the M lamp bead pads and the first power supply pads of the same polarity are electrically connected through the first metal sheet buried in the first transparent layer; The second electrode pin pad on the soldering area of the lamp bead is electrically connected with the second power supply pad of the same polarity through a second metal sheet buried in the first transparent layer.
进一步地,所述印制电路层上布置有M+1个电源焊盘或者N+1个电源焊盘;Further, M+1 power supply pads or N+1 power supply pads are arranged on the printed circuit layer;
所述M+1个电源焊盘或者N+1个电源焊盘包括间隔设置的极性相反的第一电源焊盘和第二电源焊盘;The M+1 power supply pads or N+1 power supply pads include first power supply pads and second power supply pads with opposite polarities arranged at intervals;
所述电极引脚焊盘包括第一电极引脚焊盘和第二电极引脚焊盘;所述第一电极引脚焊盘上引出有第一外延部;所述第二电极引脚焊盘上引出有第二外延部;The electrode pin pad includes a first electrode pin pad and a second electrode pin pad; a first epitaxial portion is drawn on the first electrode pin pad; the second electrode pin pad There is a second extension part on the top lead;
将同列上的N个灯珠焊区上的所述第一电极引脚焊盘的第一外延部与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片焊接电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘的第二外延部与同极性的第二电源焊盘通过埋设在所述第一透明层内的第二金属片焊接电连接;所述第一金属片和所述第二金属片间隔设置;或者,将同行上的M个灯珠焊区上的所述第一电极引脚焊盘的第一外延部与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片焊接电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘的第二外延部与同极性的第二电源焊盘通过埋设在所述第一透明层内的第二金属片焊接电连接,所述第一金属片和所述第二金属片间隔设置。Pass the first epitaxial portion of the first electrode lead pad and the first power supply pad of the same polarity on the N lamp bead pads in the same column through the first metal buried in the first transparent layer Sheet welding electrical connection; the second extension part of the second electrode pin pad on the lamp bead welding area on the same column and the second power supply pad of the same polarity are embedded in the first transparent layer The second metal sheet is welded and electrically connected; the first metal sheet and the second metal sheet are arranged at intervals; or, the first electrode pin pads on the M lamp bead welding areas on the same line The extension part and the first power supply pad of the same polarity are electrically connected by welding the first metal sheet buried in the first transparent layer; the second electrode pin pads on the lamp bead welding area on the same column The second epitaxial portion and the second power supply pad of the same polarity are electrically connected by welding a second metal sheet buried in the first transparent layer, and the first metal sheet and the second metal sheet are arranged at intervals.
进一步地,所述第一金属片和所述第二金属片与各列上的灯珠焊区呈平行列间隔设置;所述各灯珠焊区上的第一外延部和第二外延部分别与其左右两侧外的第一金属片和第二金属片电连接;其中,相邻列上的灯珠焊区之间共用同一极性的金属片的外延部连接为一体;Further, the first metal sheet and the second metal sheet are arranged in parallel rows and spaced apart from the lamp bead welding areas on each row; the first extension part and the second extension part on each lamp bead welding area are respectively The first metal sheet and the second metal sheet outside the left and right sides thereof are electrically connected; wherein, the extension parts of the metal sheets sharing the same polarity between the lamp bead welding areas on the adjacent columns are connected as a whole;
或者,所述第一金属片和所述第二金属片与各行上的灯珠焊区呈平行行间隔设置;所述各灯珠焊区上的第一外延部和第二外延部分别与其上下两侧外的第一金属片和第二金属片电连接;其中,相邻行上的灯珠焊区之间共用同一极性的金属片的外延部连接为一体。Alternatively, the first metal sheet and the second metal sheet and the lamp bead welding areas on each row are arranged at intervals in parallel rows; the first and second extension portions on the lamp bead welding areas are respectively up and down The first metal sheet and the second metal sheet outside the two sides are electrically connected; wherein, the extension parts of the metal sheets sharing the same polarity between the lamp bead welding areas on the adjacent rows are connected as a whole.
进一步地,每个灯珠焊区上的信号引脚焊盘至少包括第一信号输入引脚焊盘和第一信号输出引脚焊盘;Further, the signal pin pad on each lamp bead welding area includes at least a first signal input pin pad and a first signal output pin pad;
所述印制电路层上布置有M个信号焊盘;所述M个信号焊盘与其同列上的N个灯珠焊区内的第一信号输入引脚焊盘和第一信号输出引脚焊盘之间通过信号线依次串接;M signal pads are arranged on the printed circuit layer; the M signal pads are soldered to the first signal input pin pads and the first signal output pins in the N lamp bead soldering areas on the same column The disks are serially connected in sequence through signal lines;
或者,所述印制电路层上布置有N个信号焊盘;所述N个信号焊盘与其同列上的M个灯珠焊区内的第一信号输入引脚焊盘和第一信号输出引脚焊盘之间通过信号线依次串接。Alternatively, N signal pads are arranged on the printed circuit layer; the N signal pads and the first signal input pin pads and first signal output lead pads in the M lamp bead pads on the same column The pin pads are serially connected in sequence through signal lines.
进一步地,所述金属片的上端面与所述第一透明层的上平面位于同一平面上。Further, the upper end surface of the metal sheet and the upper plane of the first transparent layer are located on the same plane.
进一步地,所述第一透明层上还设有封胶层和透明盖板。Further, a sealing glue layer and a transparent cover plate are also provided on the first transparent layer.
本发明第二方面提供了一种透明LED显示屏的制备方法,包括如下步骤:The second aspect of the present invention provides a method for preparing a transparent LED display screen, which includes the following steps:
步骤S1、金属片预埋步骤;在第二透明层上布置金属片,然后浇注透明材料,并使所述透明材料硬化形成第一透明层,将所述金属片埋设在所述第一透明层内;Step S1, the step of embedding the metal sheet; arrange the metal sheet on the second transparent layer, then cast a transparent material, and harden the transparent material to form a first transparent layer, and embed the metal sheet on the first transparent layer Inside;
步骤S2、印制电路层形成步骤;在所述第一透明层上形成印制电路层;所述印制电路层包括电源焊盘、信号焊盘及成阵列布置的安装LED灯珠的灯珠焊区;所述金属片与印制电路层电连接;Step S2, a step of forming a printed circuit layer; forming a printed circuit layer on the first transparent layer; the printed circuit layer includes power supply pads, signal pads and LED lamp beads arranged in an array Welding area; the metal sheet is electrically connected to the printed circuit layer;
步骤S3、LED灯珠安装步骤:在所述印制电路层的灯珠焊区内焊接所述LED灯珠;Step S3, LED lamp bead installation step: solder the LED lamp bead in the lamp bead soldering area of the printed circuit layer;
步骤S4、封装步骤:再在焊接有所述LED灯珠的印制电路层上进行封装。Step S4, packaging step: then packaging on the printed circuit layer where the LED lamp beads are welded.
本发明提供的透明LED显示屏的制备方法,其将金属片埋设在透明材料形成的第一透明层内,并在第一透明层上形成印制电路层,然后将印制电路层上安装LED灯珠,最后进行封装;该种方案制备工艺简单,易于实施。根据该方法制备得到的透明LED显示屏,得其可以进一步缩小各LED灯珠之间的间距,提升其分辨率,同时,占用面积更小的金属片对视线的阻挡也比较小,能够保证极高的通透度。且将该金属片埋设在第一透明层内,并在埋设有金属片的第一透明层上布设有印制电路层,该种方式使得金属片和第一透明层上的电极引脚焊盘及电源焊盘电连接的方式更可靠,同时,可以有效防止金属带4氧化,保证极高的导电稳定性。The method for preparing a transparent LED display screen provided by the present invention embeds a metal sheet in a first transparent layer formed of a transparent material, forms a printed circuit layer on the first transparent layer, and then installs the LED on the printed circuit layer The lamp beads are finally packaged; the preparation process of this scheme is simple and easy to implement. The transparent LED display screen prepared according to this method can further reduce the spacing between the LED lamp beads and improve its resolution. At the same time, the metal sheet with a smaller occupied area also has a smaller line of sight obstruction, which can ensure extremely High transparency. And the metal sheet is buried in the first transparent layer, and a printed circuit layer is laid on the first transparent layer in which the metal sheet is buried. This method makes the metal sheet and the electrode pin pads on the first transparent layer The electrical connection to the power supply pad is more reliable, and at the same time, it can effectively prevent the metal strip 4 from oxidizing, ensuring extremely high conductivity stability.
进一步地,所述步骤S1具体包括如下步骤:Further, the step S1 specifically includes the following steps:
步骤S11、在第二透明层上按照预定位置固定设置所述金属片,保证每条金属片相互平行,且上端面在同一平面上;Step S11, fixing the metal sheets at a predetermined position on the second transparent layer, ensuring that each metal sheet is parallel to each other and the upper end faces are on the same plane;
步骤S12、浇注透明材料,让透明材料刚好没过金属片,或者让透明材料的上平面与金属片的上边缘齐平;Step S12: Pouring the transparent material so that the transparent material just surpasses the metal sheet, or the upper plane of the transparent material is flush with the upper edge of the metal sheet;
步骤S13、过炉烘烤,使所述透明材料硬化形成第一透明层,将所述金属片固定在所述第一透明层内。Step S13, oven-baking to harden the transparent material to form a first transparent layer, and fix the metal sheet in the first transparent layer.
进一步地,所述步骤S1还如下步骤:Further, the step S1 also includes the following steps:
步骤S14、打磨所述第一透明层的上平面,确保所述金属片的上端面从所述第一透明层的上平面露出。Step S14: Polish the upper surface of the first transparent layer to ensure that the upper end surface of the metal sheet is exposed from the upper surface of the first transparent layer.
进一步地,所述步骤S2具体包括如下步骤:Further, the step S2 specifically includes the following steps:
步骤S21、在第一透明层上面覆铜箔;Step S21, covering the first transparent layer with copper foil;
步骤S22、对所述铜箔进行蚀刻,形成所述印制电路层。Step S22, etching the copper foil to form the printed circuit layer.
进一步地,所述步骤S4具体包括如下步骤:Further, the step S4 specifically includes the following steps:
步骤S41、在焊接LED灯珠后的印制电路层上覆盖一层透明材料;Step S41, covering a layer of transparent material on the printed circuit layer after welding the LED lamp beads;
步骤S42、在步骤S41中的透明材料上覆盖透明盖板;Step S42, covering the transparent cover plate on the transparent material in step S41;
步骤S43、过炉让步骤S41中所述透明材料固化,形成封胶层。Step S43, passing the furnace to cure the transparent material in step S41 to form a sealant layer.
附图说明Description of the drawings
图1是现有技术中提供的透明LED显示屏的剖视示意图;Figure 1 is a schematic cross-sectional view of a transparent LED display provided in the prior art;
图2是现有技术中提供的透明LED显示屏的俯视示意图;2 is a schematic top view of a transparent LED display screen provided in the prior art;
图3是本发明具体实施方式中提供的一种透明LED显示屏的透明基板上埋设金属片和印刷印制电路层的俯视示意图;3 is a schematic top view of a transparent LED display screen with a metal sheet and a printed circuit layer embedded on a transparent substrate provided in a specific embodiment of the present invention;
图4是本发明具体实施方式中提供的一种透明LED显示屏的(未封胶前)局部剖视示意图;4 is a partial cross-sectional schematic diagram of a transparent LED display (before encapsulation) provided in a specific embodiment of the present invention;
图5是图3中A处放大示意图;Fig. 5 is an enlarged schematic diagram of A in Fig. 3;
图6是本发明具体实施方式中提供的第一种LED灯珠的剖面示意图;6 is a schematic cross-sectional view of the first LED lamp bead provided in the specific embodiment of the present invention;
图7是本发明具体实施方式中提供的第一种LED灯珠底面示意图;7 is a schematic diagram of the bottom surface of the first LED lamp bead provided in the specific embodiment of the present invention;
图8是本发明具体实施方式中提供的第一种LED灯珠正面示意图;FIG. 8 is a schematic front view of the first LED lamp bead provided in the specific embodiment of the present invention;
图9是本发明具体实施方式中提供的一种透明LED显示屏的(封胶后)局部剖视示意图;9 is a partial cross-sectional schematic diagram (after sealing) of a transparent LED display screen provided in a specific embodiment of the present invention;
图10是本发明具体实施方式中提供的贴装LED灯珠后的透明LED显示屏的俯视示意图;10 is a schematic top view of a transparent LED display screen after mounting LED lamp beads provided in the specific embodiment of the present invention;
图11是图10中B处放大示意图;Figure 11 is an enlarged schematic view of B in Figure 10;
图12是本发明具体实施方式中提供的第二种透明LED显示屏的透明基板上埋设金属片和印刷印制电路层的俯视示意图;FIG. 12 is a schematic top view of a second type of transparent LED display screen provided in a specific embodiment of the present invention with a metal sheet and a printed circuit layer embedded on a transparent substrate;
图13是本发明具体实施方式中提供的第二种透明LED显示屏(未封胶前)局部剖视示意图;13 is a schematic partial cross-sectional view of a second transparent LED display (before encapsulation) provided in the specific embodiment of the present invention;
图14是图12中C处放大示意图;Fig. 14 is an enlarged schematic diagram of C in Fig. 12;
图15是本发明具体实施方式中提供的第三种透明LED显示屏的透明基板上埋设金属片和印刷印制电路层的俯视示意图;15 is a schematic top view of a third transparent LED display screen provided in the specific embodiment of the present invention with a metal sheet and a printed circuit layer embedded on a transparent substrate;
图16是本发明具体实施方式中提供的第三种透明LED显示屏的(未封胶前)局部剖视示意图;16 is a schematic partial cross-sectional view (before encapsulation) of a third transparent LED display provided in a specific embodiment of the present invention;
图17是图15中D处放大示意图;Fig. 17 is an enlarged schematic diagram of D in Fig. 15;
图18是本发明具体实施方式中提供的第二种LED灯珠的底面示意图;18 is a schematic bottom view of the second type of LED lamp beads provided in the specific embodiment of the present invention;
图19是本发明具体实施方式中提供的第二种LED灯珠的正面示意图;19 is a schematic front view of the second type of LED lamp beads provided in the specific embodiment of the present invention;
图20是本发明具体实施方式中提供的透明LED显示屏的制作流程图;FIG. 20 is a production flow chart of the transparent LED display screen provided in the specific embodiment of the present invention;
图21是本发明具体实施方式中提供的在第二透明层上将金属带固定浇注在第一透明层内的示意图;FIG. 21 is a schematic diagram of fixing and pouring the metal tape in the first transparent layer on the second transparent layer according to the specific embodiment of the present invention;
图22本发明具体实施方式中提供的将第一透明层上平面进行打磨的示意图;Figure 22 is a schematic diagram of polishing the upper plane of the first transparent layer provided in the specific embodiment of the present invention;
图23是本发明具体实施方式中提供的将在打磨后的第一透明层上覆铜箔的示意图;FIG. 23 is a schematic diagram of copper foil covering the polished first transparent layer provided in the specific embodiment of the present invention; FIG.
图24是本发明具体实施方式中提供的对铜箔进行蚀刻以形成印制电路层的示意图;24 is a schematic diagram of etching copper foil to form a printed circuit layer provided in the specific embodiment of the present invention;
图25是本发明具体实施方式中提供的在印制电路层上安装LED灯珠的示意图;FIG. 25 is a schematic diagram of installing LED lamp beads on the printed circuit layer provided in the specific embodiment of the present invention;
图26是本发明具体实施方式中提供的最后进行封装后的透明LED显示屏的局部剖视示意图。Fig. 26 is a schematic partial cross-sectional view of the transparent LED display screen after final packaging provided in the specific embodiment of the present invention.
背景技术中附图标记:Reference signs in the background art:
1’、透明基板、;2’、LED灯珠、;3’、印制电路层;30’、金属网格;31’、灯珠焊区; 32’、电源焊盘;33’、信号焊盘;1', transparent substrate,; 2', LED lamp beads,; 3', printed circuit layer; 30', metal grid; 31', lamp bead welding area; 32', power pad; 33', signal welding plate;
具体实施方式中附图标记:1、透明基板;11、第二透明层;12、第一透明层;2、LED灯珠;3、印制电路层;4、金属片;5、封胶层;6、透明盖板;Reference numerals in the specific embodiments: 1. Transparent substrate; 11. Second transparent layer; 12. First transparent layer; 2. LED lamp beads; 3. Printed circuit layer; 4. Metal sheet; 5. Sealing layer ; 6. Transparent cover plate;
20、支架;21、引脚;21a、第一电极引脚;21b、第二电极引脚;21c、第一信号输入引脚;21d、第一信号输出引脚;22、驱动芯片;23、发光晶片;23R、红色发光晶片;23G、绿色发光晶片;23B、蓝色发光晶片;20. Bracket; 21. Pin; 21a, first electrode pin; 21b, second electrode pin; 21c, first signal input pin; 21d, first signal output pin; 22, drive chip; 23, Light-emitting chip; 23R, red light-emitting chip; 23G, green light-emitting chip; 23B, blue light-emitting chip;
31、灯珠焊区;32、电源焊盘;33、信号焊盘;34、信号线;31a、第一电极引脚焊盘;31b、第二电极引脚焊盘;31c、第一信号输入引脚焊盘;31d、第一信号输出引脚焊盘;311、外延部;311a、第一外延部;311b、第二外延部;32a、第一电源焊盘;32b、第二电源焊盘;34a、第一印制线;34b、第二印制线;3a、铜箔;31. Lamp bead welding area; 32, power supply pad; 33, signal pad; 34, signal line; 31a, first electrode pin pad; 31b, second electrode pin pad; 31c, first signal input Pin pad; 31d, first signal output pin pad; 311, extension part; 311a, first extension part; 311b, second extension part; 32a, first power supply pad; 32b, second power supply pad ; 34a, the first printed line; 34b, the second printed line; 3a, copper foil;
4a、第一金属片;4b、第二金属片。4a, the first metal sheet; 4b, the second metal sheet.
具体实施方式Detailed ways
为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions, and beneficial effects solved by the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“径向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "upper", "lower", "front", "rear", The orientation or positional relationship indicated by "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
实施例1Example 1
如图3、图4所示,本例公开了一种透明LED显示屏,包括透明基板1及LED灯珠2;所述LED灯珠2包括支架20、形成于支架20上的驱动芯片22和发光晶片23;所述LED灯珠2上还设有若干引脚21,所述引脚21包括电极引脚和信号引脚;As shown in Figures 3 and 4, this example discloses a transparent LED display screen, which includes a transparent substrate 1 and LED lamp beads 2. The LED lamp beads 2 include a bracket 20, a drive chip 22 formed on the bracket 20, and Light-emitting chip 23; the LED lamp beads 2 are also provided with a number of pins 21, the pins 21 include electrode pins and signal pins;
所述透明基板1包括第一透明层12;The transparent substrate 1 includes a first transparent layer 12;
所述第一透明层12内埋设有金属片4;所述第一透明层12上布设有印制电路层3;如图3、图5所示,所述印制电路层3包括电源焊盘32、信号焊盘33及成阵列布置的安装LED灯珠2的灯珠焊区31;The first transparent layer 12 is embedded with a metal sheet 4; the first transparent layer 12 is provided with a printed circuit layer 3; as shown in FIGS. 3 and 5, the printed circuit layer 3 includes power supply pads 32. The signal pad 33 and the lamp bead welding area 31 for installing the LED lamp beads 2 arranged in an array;
每个所述灯珠焊区31上设有与LED灯珠2的引脚21相对应的引脚焊盘;所述引脚焊 盘包括信号引脚焊盘和电极引脚焊盘;Each of the lamp bead pads 31 is provided with a pin pad corresponding to the pin 21 of the LED lamp bead 2; the pin pad includes a signal pin pad and an electrode pin pad;
所述信号焊盘33与灯珠焊区31内信号引脚焊盘之间、及各灯珠焊区31的信号引脚焊盘之间设置有用于信号传输的信号线34,使得控制各LED灯珠亮灭的控制信号可以经各LED灯珠2依次传输;具体的,比如,在所述信号焊盘33与灯珠焊区31内信号引脚焊盘之间、及同行或者同列的相邻灯珠焊区31内的信号引脚焊盘之间设置有用于信号传输的信号线34;但是并不限定一定是相邻LED灯珠2之间通过信号线34连接,比如同一列的尾部的LED灯珠2通过信号线34引到其相邻列的头部的LED灯珠进行连接等等,都是可以的。A signal line 34 for signal transmission is provided between the signal pad 33 and the signal pin pads in the lamp bead welding area 31 and between the signal pin pads of each lamp bead welding area 31, so that each LED is controlled. The control signals for turning on and off the lamp beads can be transmitted sequentially through each LED lamp bead 2; specifically, for example, between the signal pad 33 and the signal pin pads in the lamp bead welding area 31, and the phases in the same or the same row. A signal line 34 for signal transmission is provided between the signal pin pads in the adjacent lamp bead welding area 31; but it is not limited to the connection between the adjacent LED lamp beads 2 through the signal line 34, such as the tails of the same column The LED lamp beads 2 are led to the LED lamp beads in the head of the adjacent column through the signal line 34 for connection, etc., it is all possible.
所述埋设在第一透明层12内的金属片4将所述灯珠焊区31上的同极性的电极引脚焊盘及电源焊盘32电连接。The metal sheet 4 embedded in the first transparent layer 12 electrically connects the electrode pin pads of the same polarity on the lamp bead welding area 31 and the power supply pad 32.
作为优选的方式,本例中优选包括第二透明层11,所述第一透明层12设置在所述第二透明层11上。As a preferred manner, this example preferably includes a second transparent layer 11, and the first transparent layer 12 is disposed on the second transparent layer 11.
比如,图6-图8中公开了一种4个引脚21的封装有驱动芯片22的LED灯珠2,其中,其引脚21包括两个电极引脚和两个信号引脚;该电极引脚包括第一电极引脚21a和第二电极引脚21b;比如,两个电极引脚的极性相反,比如,第一电极引脚21a作为正极引脚;第二电极引脚21b作为负极引脚。其用于为LED灯珠2内的发光晶片23提供电源;两个信号引脚分别称为第一信号输入引脚21c和第一信号输出引脚21d;驱动芯片22上设有接口通过绑定线与各发光晶片23及各引脚电连接。For example, Figs. 6-8 disclose a four-pin 21 LED lamp bead 2 packaged with a driving chip 22, wherein the pin 21 includes two electrode pins and two signal pins; the electrode The pins include a first electrode pin 21a and a second electrode pin 21b; for example, the two electrode pins have opposite polarities, for example, the first electrode pin 21a is used as a positive electrode pin; the second electrode pin 21b is used as a negative electrode pin Pin. It is used to provide power to the light-emitting chip 23 in the LED lamp bead 2; the two signal pins are called the first signal input pin 21c and the first signal output pin 21d; the driver chip 22 is provided with an interface through binding The wire is electrically connected to each light-emitting chip 23 and each pin.
本例中,发光晶片23包括红色发光晶片23R、绿色发光晶片23G和蓝色发光晶片23B;其呈一字形排列;当然,也可呈品字形排布。In this example, the light-emitting chip 23 includes a red light-emitting chip 23R, a green light-emitting chip 23G, and a blue light-emitting chip 23B; they are arranged in a straight line; of course, they can also be arranged in a square shape.
当然,根据控制方式的不同,其控制信号输入输出的信号引脚也可以为多个。Of course, depending on the control mode, there may be multiple signal pins for input and output of control signals.
关于金属片4的形式并不特别限定。比如,所述金属片4的截面包括圆形、半圆形、三角形、椭圆形、四边形或者其他规则或者不规则的多边形。通过该种方式,可以有效调节其金属片4的宽度和高度,使宽度相对较小,而提升其高度,一方面保证其供电需求,同时,又不会影响其透明显示屏的整体通透效果。本例中,所述金属片4的截面为四边形,其中,所述金属片4的宽为0.1-1mm,高为1-3mm。这个尺寸范围内能够比较理想的满足整列LED灯珠2的供电需求,要比其他透明导电材料的导电能力强很多倍。同时,对视线的阻挡也比较小,能够保证极高的通透度。比如,具体的,本例中金属片4的宽度为0.3mm,高度为2mm,其截面积为0.6mm 2,相当于直径1.6mm的铜线,具有很强的导电能力。关于金属片4,并不限定特定其材料等,只要其导电能力满足要求即可,通常优选导电率高的金属。本例中,优选采用铜片。 The form of the metal sheet 4 is not particularly limited. For example, the cross section of the metal sheet 4 includes a circle, a semicircle, a triangle, an ellipse, a quadrilateral, or other regular or irregular polygons. In this way, the width and height of the metal sheet 4 can be effectively adjusted, so that the width is relatively small, and the height is increased. On the one hand, the power supply requirement is guaranteed, and at the same time, the overall transparency effect of the transparent display screen will not be affected. . In this example, the cross section of the metal sheet 4 is quadrilateral, wherein the width of the metal sheet 4 is 0.1-1 mm and the height is 1-3 mm. This size range can ideally meet the power supply requirements of the entire array of LED lamp beads 2, which is many times stronger than other transparent conductive materials. At the same time, the barrier to the line of sight is relatively small, which can ensure extremely high transparency. For example, specifically, in this example, the metal sheet 4 has a width of 0.3 mm, a height of 2 mm, and a cross-sectional area of 0.6 mm 2 , which is equivalent to a copper wire with a diameter of 1.6 mm, and has strong conductivity. Regarding the metal sheet 4, there is no particular limitation on its material and the like, as long as its electrical conductivity meets the requirements, and a metal with high electrical conductivity is generally preferred. In this example, copper sheets are preferably used.
本例中,所述金属片4的上端面与所述第一透明层12的上平面位于同一平面,或者该金属片4的上端面微高于该上平面。当然,优选该金属片4的上端面与第一透明层12的上平面平行。因工艺上更好实现,并容易实现其一致性和稳定性。In this example, the upper end surface of the metal sheet 4 and the upper plane of the first transparent layer 12 are located on the same plane, or the upper end surface of the metal sheet 4 is slightly higher than the upper plane. Of course, it is preferable that the upper end surface of the metal sheet 4 is parallel to the upper plane of the first transparent layer 12. Because of the better implementation in technology, and easy to achieve its consistency and stability.
采用本例提供的该种金属片4进行供电的方式,可以将LED灯珠2的尺寸进一步做小,并减小LED灯珠2之间的间隙,比如,所述LED灯珠的长度为1-5mm,宽度为1-5mm。。LED灯珠2之间的间隙为3-10mm。此处所说的间隙,指的是相邻的LED灯珠2的中心之间 的距离,比如,本例中该LED灯珠2的间隙可以为5mm。Using the metal sheet 4 provided in this example for power supply can further reduce the size of the LED lamp beads 2 and reduce the gap between the LED lamp beads 2. For example, the length of the LED lamp beads is 1. -5mm, the width is 1-5mm. . The gap between the LED lamp beads 2 is 3-10mm. The gap mentioned here refers to the distance between the centers of adjacent LED lamp beads 2. For example, the gap between the LED lamp beads 2 in this example may be 5 mm.
第二透明层11可以采用公众所知的各种刚性或者柔性的材料,比如,第二透明层11可以为玻璃基板,PET(英文名称:Polyethylene terephthalate,中文名称:聚对苯二甲酸乙二醇酯)基板,透明PI(英文名称:polyimide,中文名称:聚酰亚胺)薄膜等。The second transparent layer 11 can be made of various rigid or flexible materials known to the public. For example, the second transparent layer 11 can be a glass substrate, PET (English name: Polyethylene terephthalate, Chinese name: Polyethylene terephthalate) Ester) substrate, transparent PI (English name: polyimide, Chinese name: polyimide) film, etc.
第一透明层12通常为透明材料浇注成型并硬化后获得的透明层,其在浇注成型的过程中加入有上述金属片4,并使得金属片4的布置按照要求进行,以使得后续成型的印制电路层3与其进行电连接。该透明材料比如可以为环氧树脂,PET(英文名称:Polyethylene terephthalate,中文名称:聚对苯二甲酸乙二醇酯),亚克力(中文全称:聚甲基丙烯酸甲酯;英文全称:Polymeric Methyl Methacrylate;简称:PMMA)、硅胶等。The first transparent layer 12 is usually a transparent layer obtained by casting and curing a transparent material. The metal sheet 4 is added during the casting process, and the arrangement of the metal sheet 4 is carried out as required, so that the subsequent formed printing The control circuit layer 3 is electrically connected to it. The transparent material can be epoxy resin, PET (English name: Polyethylene terephthalate, Chinese name: Polyethylene terephthalate), acrylic (Chinese name: polymethyl methacrylate; English name: Polymeric Methyl Methacrylate) ; Abbreviation: PMMA), silica gel, etc.
如图5所示,本例中所说的电源焊盘32用来与外部连接的直流电源相连接,并通过本申请中提到的金属片4将直流电源通过该电源焊盘32连接到各LED灯珠2;其包括极性相反的第一电源焊盘32a和第二电源焊盘32b;比如本例中,第一电源焊盘32a为正极焊盘;第二电源焊盘32b为负极焊盘。As shown in FIG. 5, the power supply pad 32 in this example is used to connect to an externally connected DC power supply, and the DC power supply is connected to each power supply pad 32 through the metal sheet 4 mentioned in this application. LED lamp beads 2; it includes a first power supply pad 32a and a second power supply pad 32b with opposite polarities; for example, in this example, the first power supply pad 32a is a positive electrode pad; the second power supply pad 32b is a negative electrode welding plate.
电源焊盘32可以仅设置极性相反的两个,比如一个第一电源焊盘32a、一个第二电源焊盘32b;可以通过多条金属片4实现成阵列分布的电源焊盘32上灯珠焊区31上的同极性的引脚焊盘电连接。或者电源焊盘32也可以设置为多个,可以一行或者一列上的灯珠焊区31上的同极性的引脚焊盘通过金属片4电连接到一个电源焊盘32。下边将做一些举例说明。The power supply pads 32 may only be provided with two opposite polarities, such as a first power supply pad 32a and a second power supply pad 32b; the lamp beads on the power supply pads 32 distributed in an array can be realized by a plurality of metal sheets 4 The pin pads of the same polarity on the pad 31 are electrically connected. Or the power supply pads 32 can also be provided in multiple, and the pin pads of the same polarity on the lamp bead pads 31 in one row or column can be electrically connected to one power supply pad 32 through the metal sheet 4. Some examples will be given below.
同样的,该信号焊盘33用来与外部的信号输入源进行连接,其通常连接到上一级的控制芯片;该信号焊盘33的多少并不具体限制,比如,背景技术中提到的信号焊盘33仅有一个,其通过一个信号焊盘33输入控制信号,然后将该控制信号通过信号线34依次传输给串接的各个LED灯珠2。当然,其也可以根据控制芯片上的I/O口的多少来进行设置。比如同一行或者同一列的LED灯珠2使用同一信号焊盘33,或者多行或多列的LED灯珠2使用同一信号焊盘33,都是允许的。Similarly, the signal pad 33 is used to connect to an external signal input source, and it is usually connected to the upper-level control chip; the number of the signal pad 33 is not specifically limited, for example, as mentioned in the background art There is only one signal pad 33, which inputs a control signal through one signal pad 33, and then the control signal is sequentially transmitted to each LED lamp bead 2 connected in series via the signal line 34. Of course, it can also be set according to the number of I/O ports on the control chip. For example, the LED lamp beads 2 in the same row or the same column use the same signal pad 33, or the LED lamp beads 2 in multiple rows or columns use the same signal pad 33, which is allowed.
关于此处定义的信号线34,其可以采用印制在第一透明层12上的印制信号线,该印制信号线可以为ITO(中文全称:氧化铟锡;英文全称:Indium Tin Oxides)线或者银浆线或者覆铜线等,本例中,其采用印刷在第一透明层12上的网格状覆铜线。或者采用点对点用金属线机器打上去飞线连接形成飞线网络。同样的,印制电路层3上的焊盘以及外延部311也是可以用透明导电材料做印制电路制作上去的,比如金属网格、ITO、纳米银等等。Regarding the signal line 34 defined here, it can be a printed signal line printed on the first transparent layer 12, and the printed signal line can be ITO (full Chinese name: indium tin oxide; full English name: Indium Tin Oxides) Wire, silver paste wire or copper clad wire, etc., in this example, a grid-shaped copper clad wire printed on the first transparent layer 12 is used. Or use a point-to-point metal wire machine to mark up the flying line connection to form a flying line network. Similarly, the pads on the printed circuit layer 3 and the epitaxial portion 311 can also be made of a transparent conductive material as a printed circuit, such as metal mesh, ITO, nano silver and so on.
特别指出的是,信号线34和外延部311在实际生产中如使用覆铜材料可以实现小至0.01mm的线宽,导电能力足够单颗LED灯的供电需求以及信号传输,其对视线的阻挡极小,可以实现整块LED显示屏极高的透明度。In particular, the signal line 34 and the extension part 311 can achieve a line width as small as 0.01mm by using copper-clad materials in actual production, and the conductivity is sufficient for the power supply requirements and signal transmission of a single LED lamp, which blocks the line of sight. Very small, can achieve extremely high transparency of the entire LED display.
如图9所示,将LED灯珠2通过表面贴装技术焊接到印制电路层3上对应的灯珠焊区31后,会再在其表面整体封装一层封胶层5。进一步地,根据需要,还可以在该封胶层5上边设置一透明盖板6。并从电源焊盘32和信号焊盘33处引出线束,并在透明盖板6和透明基板1之间的边缘进行密封封装,使其起到防水效果。其中,该封胶层5可以某透明材料浇注硬化获得,比如其可以采用环氧树脂或者透明硅胶或者其他透明材料。透明盖板6一般采 用玻璃盖板或者可以替代的印制塑胶材料制备而成的透明部件。在第一透明层12上覆盖封胶层5之后再加盖透明盖板6,可以保证很好的气密性,不容易让水汽入侵导致LED灯珠2使其失效。As shown in FIG. 9, after the LED lamp bead 2 is soldered to the corresponding lamp bead soldering area 31 on the printed circuit layer 3 by surface mount technology, a layer of sealing glue 5 will be packaged on its surface as a whole. Furthermore, according to needs, a transparent cover plate 6 can also be provided on the sealing glue layer 5. The wire harness is drawn from the power supply pad 32 and the signal pad 33, and the edge between the transparent cover 6 and the transparent substrate 1 is sealed and packaged to make it waterproof. Wherein, the sealant layer 5 can be obtained by casting and hardening a certain transparent material, for example, it can be made of epoxy resin or transparent silica gel or other transparent materials. The transparent cover 6 is generally a transparent part made of a glass cover or an alternative printed plastic material. After covering the sealant layer 5 on the first transparent layer 12, the transparent cover plate 6 can be added to ensure good air tightness, and it is not easy for water vapor to invade and cause the LED lamp beads 2 to fail.
下边将进一步结合具体的优选实施方式对金属片4和印制电路线的连接方式进行解释说明。The connection mode of the metal sheet 4 and the printed circuit line will be further explained in conjunction with specific preferred embodiments below.
如图3所示,所述印制电路层3上设有N行*M列灯珠焊区31;作为举例,假定N=5;M=5;本例中在第一透明层12上印刷了5*5个灯珠焊区31。为使本领域技术人员理解本发明构思,将同一行上的灯珠焊区31构成的列称为焊行;将将同一列上的灯珠焊区31构成的列称为焊列。As shown in Fig. 3, the printed circuit layer 3 is provided with N rows*M columns of lamp bead welding areas 31; as an example, suppose N=5; M=5; in this example, the first transparent layer 12 is printed There are 5*5 lamp beads 31. In order to enable those skilled in the art to understand the concept of the present invention, the column composed of the lamp bead pads 31 on the same row is called a welding row; the column composed of the lamp bead pads 31 on the same column is called a welding row.
本例中,所述印制电路层3上布置有5个信号焊盘33;所述5个信号焊盘33与其同列上的5个灯珠焊区31内的信号引脚焊盘之间通过信号线34依次串接;具体的,灯珠焊区31内设有第一信号输入引脚焊盘31c和第一信号输出引脚焊盘31d;所述的串接,该对应列上的信号焊盘33通过一信号线34(为区别起见,本例中将该信号线34称为第一印制线34a)连接到该列上第一个灯珠焊区31内的第一信号输入引脚焊盘31c;然后通过第一个灯珠焊区31内的第一信号输出引脚焊盘31d通过信号线34(本例中将该相邻灯珠焊区31内的信号线34称为第二印制线34b)连接到同列上第二个灯珠焊区31内的第一信号输入引脚焊盘31c,以此方式将第3、4、5个灯珠焊区31进行串接。当然,其串接的方式并不一定局限于同行或者同列。本例中的信号线34均采用网格状的形式,其可以进一步增加透明LED显示屏的通透感。In this example, five signal pads 33 are arranged on the printed circuit layer 3; the five signal pads 33 pass between the signal pin pads in the five lamp bead pads 31 on the same column. The signal lines 34 are serially connected in sequence; specifically, the first signal input pin pad 31c and the first signal output pin pad 31d are provided in the lamp bead welding area 31; the serial connection, the signal on the corresponding column The pad 33 is connected to the first signal input lead in the first lamp bead pad 31 on the column through a signal line 34 (for the sake of distinction, the signal line 34 is called the first printed line 34a in this example). Foot pad 31c; then through the first signal output pin pad 31d in the first lamp bead pad 31d through the signal line 34 (in this example, the signal line 34 in the adjacent lamp bead pad 31 is called The second printed line 34b) is connected to the first signal input pin pad 31c in the second lamp bead welding area 31 on the same row, and in this way the third, fourth, and fifth lamp bead welding areas 31 are connected in series . Of course, the way of concatenation is not necessarily limited to the same line or the same column. The signal lines 34 in this example all adopt a grid-like form, which can further increase the transparency of the transparent LED display.
本例中,如图3-图5所示,所述印制电路层3上布置有5对电源焊盘32;每对所述电源焊盘32包括极性相反的第一电源焊盘32a和第二电源焊盘32b;In this example, as shown in FIGS. 3 to 5, five pairs of power supply pads 32 are arranged on the printed circuit layer 3; each pair of the power supply pads 32 includes first power supply pads 32a and The second power supply pad 32b;
如图3-图5所示,每个所述灯珠焊区31内的所述电极引脚焊盘包括第一电极引脚焊盘31a和第二电极引脚焊盘31b;所述第一电极引脚焊盘31a上引出有第一外延部311a;所述第二电极引脚焊盘31b上引出有第二外延部311b;As shown in FIGS. 3 to 5, the electrode pin pads in each of the lamp bead welding areas 31 include a first electrode pin pad 31a and a second electrode pin pad 31b; A first extension portion 311a is drawn on the electrode pin pad 31a; a second extension portion 311b is drawn on the second electrode pin pad 31b;
将同列上的5个灯珠焊区31上的所述第一电极引脚焊盘31a的第一外延部311a与同极性的第一电源焊盘32a通过第一金属片4a焊接电连接;将同列上的灯珠焊区31上的所述第二电极引脚焊盘31b的第二外延部311b与同极性的第二电源焊盘32b通过第二金属片4b焊接电连接。The first extension portion 311a of the first electrode pin pad 31a on the five lamp bead pads 31 in the same column and the first power supply pad 32a of the same polarity are electrically connected by welding through the first metal sheet 4a; The second extension portion 311b of the second electrode pin pad 31b on the lamp bead pad 31b in the same column and the second power supply pad 32b of the same polarity are electrically connected by welding through the second metal sheet 4b.
将LED灯珠2安装到印制电路层3上后,其结果如图10、图11所示,其通过电源焊盘32通过金属片4与灯珠焊区31上的电极引脚焊盘上延伸出的外延部311电连接,通过该电极引脚焊盘将电流从LED灯珠2的电极引脚电连通,形成供电回路。同时,从信号焊盘33上流入的控制信号依次从各串接的LED灯珠2中流过,被前一个LED灯珠2接收并传递给下一个LED灯珠2。以实现对每个LED灯珠2上发光晶片23的亮灭及颜色变化控制。After the LED lamp bead 2 is mounted on the printed circuit layer 3, the result is shown in Fig. 10 and Fig. 11. It passes through the power supply pad 32 through the metal sheet 4 and the electrode pin pad on the lamp bead welding area 31 The extended extension part 311 is electrically connected, and the current is electrically connected from the electrode pin of the LED lamp bead 2 through the electrode pin pad to form a power supply circuit. At the same time, the control signal flowing in from the signal pad 33 sequentially flows through each LED lamp bead 2 connected in series, and is received by the previous LED lamp bead 2 and transmitted to the next LED lamp bead 2. In order to realize the on-off and color change control of the light-emitting chip 23 on each LED lamp bead 2.
作为另一种实施方式,如图12、图13、图14所示,其也可以在所述印制电路层3上布置有M+1个电源焊盘32或者N+1个电源焊盘32;As another embodiment, as shown in FIG. 12, FIG. 13, and FIG. 14, it may also be arranged with M+1 power supply pads 32 or N+1 power supply pads 32 on the printed circuit layer 3. ;
本例中仍以N=M=5为例进行说明。在所述印制电路层3上布置有6个电源焊盘32。In this example, N=M=5 is still used as an example for description. Six power supply pads 32 are arranged on the printed circuit layer 3.
所述6个电源焊盘32包括间隔设置的极性相反的第一电源焊盘32a和第二电源焊盘32b;如图12所示,6个电源焊盘32被设置在一列灯珠焊区31的上部旁侧,依次为第一电源焊盘32a、第二电源焊盘32b、第一电源焊盘32a、第二电源焊盘32b、第一电源焊盘32a和第二电源焊盘32b;The six power supply pads 32 include first power supply pads 32a and second power supply pads 32b with opposite polarities arranged at intervals; as shown in FIG. 12, the six power supply pads 32 are arranged in a row of lamp bead welding areas. On the upper side of 31, there are first power supply pad 32a, second power supply pad 32b, first power supply pad 32a, second power supply pad 32b, first power supply pad 32a, and second power supply pad 32b;
同样的,所述电极引脚焊盘包括第一电极引脚焊盘31a和第二电极引脚焊盘31b;所述第一电极引脚焊盘31a上引出有第一外延部311a;所述第二电极引脚焊盘31b上引出有第二外延部311b;Similarly, the electrode pin pads include a first electrode pin pad 31a and a second electrode pin pad 31b; the first electrode pin pad 31a has a first extension portion 311a led out; A second extension portion 311b is led out on the second electrode lead pad 31b;
然后将同列上的5个灯珠焊区31上的所述第一电极引脚焊盘31a的第一外延部311a与同极性的第一电源焊盘32a通过第一金属片4a焊接电连接;也即将同一焊列上的第一外延部311a通过第一金属片4a与第一电源焊盘32a电连接;将同列上的灯珠焊区31上的所述第二电极引脚焊盘31b的第二外延部311b与同极性的第二电源焊盘32b通过第二金属片4b焊接电连接;也即将同一焊列上的第二外延部311b通过第二金属片4b与第二电源焊盘32b电连接;所述第一金属片4a和所述第二金属片4b间隔设置;所述第一金属片4a和所述第二金属片4b与各列上的灯珠焊区31呈平行列间隔设置;所述各灯珠焊区31上的第一外延部311a和第二外延部311b分别与其左右两侧外的第一金属片4a和第二金属片4b电连接;本例中,作为优选的方式,其中,如图14所示,相邻列上的灯珠焊区31之间共用同一极性的金属片4的外延部311连接为一体。比如,该相邻的两个焊列之间的上部设有一第一电源焊盘32a,从该第一电源焊盘32a上引出焊接有3跟第一金属片4a;相邻两个行列之间的灯珠焊区31上的第一外延部311a被延伸为一体。作为优选的方式,为防止该第一外延部311a与其他的信号线34等形成交叉干涉,如图14中左侧的灯珠焊区31所示,可使其第一外延部311a从4个引脚焊区的内部穿过。Then the first extension portion 311a of the first electrode pin pad 31a on the five lamp bead pads 31 in the same column and the first power supply pad 32a of the same polarity are welded and electrically connected through the first metal sheet 4a ; That is, the first epitaxial portion 311a on the same welding column is electrically connected to the first power supply pad 32a through the first metal sheet 4a; the second electrode pin pad 31b on the lamp bead welding area 31 on the same column The second epitaxial portion 311b and the second power supply pad 32b of the same polarity are electrically connected by welding through the second metal sheet 4b; that is, the second epitaxial portion 311b on the same welding column is welded to the second power source through the second metal sheet 4b The disk 32b is electrically connected; the first metal sheet 4a and the second metal sheet 4b are spaced apart; the first metal sheet 4a and the second metal sheet 4b are flat with the lamp bead welding area 31 on each row The first and second extension portions 311a and 311b on the lamp bead welding area 31 are respectively electrically connected to the first metal sheet 4a and the second metal sheet 4b on the left and right sides; in this example, As a preferred manner, as shown in FIG. 14, the extension portions 311 of the metal sheets 4 sharing the same polarity between the lamp bead welding areas 31 on adjacent rows are connected as a whole. For example, a first power supply pad 32a is provided on the upper part between the two adjacent welding rows, and three first metal sheets 4a are soldered from the first power supply pad 32a; between two adjacent rows The first extension portion 311a on the lamp bead welding area 31 is extended as a whole. As a preferred method, in order to prevent the first extension portion 311a from interfering with other signal lines 34, etc., as shown in the lamp bead pad 31 on the left in FIG. 14, the first extension portion 311a can be made from four The inside of the lead pad passes through.
当然,也可成行布置电源焊盘32和信号焊盘33,将同行上的M个灯珠焊区31上的所述第一电极引脚焊盘31a的第一外延部311a与同极性的第一电源焊盘32a通过第一金属片4a焊接电连接;将同列上的灯珠焊区31上的所述第二电极引脚焊盘31b的第二外延部311b与同极性的第二电源焊盘32b通过第二金属片4b焊接电连接,所述第一金属片4a和所述第二金属片4b间隔设置。Of course, the power supply pads 32 and the signal pads 33 can also be arranged in a row, and the first epitaxial portion 311a of the first electrode pin pad 31a on the M lamp bead pads 31 in the same row and the same polarity The first power supply pad 32a is electrically connected through the first metal sheet 4a by welding; connect the second extension portion 311b of the second electrode pin pad 31b on the lamp bead pad 31 in the same column with the second extension portion 311b of the same polarity. The power supply pad 32b is electrically connected by welding of the second metal sheet 4b, and the first metal sheet 4a and the second metal sheet 4b are arranged at intervals.
本例中,作为优选的方式,从同一电源焊盘32上引出与其同一列或者同一行上的灯珠焊区31上的外延部311焊接连接的金属线4有多根。比如本例中,从左至右布置的电源焊盘32中,其布置在2-5个电源焊盘32上的金属线4均设有3根。该3根金属线4与其相邻的焊列上的同极性的外延部311进行点焊连接。将金属线4分成多根焊接,其可以进一步降低金属线4的直径,使得金属线4更不容易被观察到。使得透明LED显示屏的通透感增强。In this example, as a preferred way, there are multiple metal wires 4 that are soldered and connected to the extension portion 311 on the lamp bead pad 31 in the same column or row from the same power supply pad 32. For example, in this example, among the power supply pads 32 arranged from left to right, there are 3 metal wires 4 arranged on 2-5 power supply pads 32. The three metal wires 4 are spot-welded and connected to the same-polarity extension part 311 on the adjacent welding row. Dividing the metal wire 4 into a plurality of weldings can further reduce the diameter of the metal wire 4, making the metal wire 4 more difficult to be observed. The transparency of the transparent LED display is enhanced.
如图15、图16、图17所示,所述印制电路层3上布置有5对电源焊盘32;每对所述电源焊盘32包括极性相反的第一电源焊盘32a和第二电源焊盘32b;As shown in FIG. 15, FIG. 16, and FIG. 17, five pairs of power supply pads 32 are arranged on the printed circuit layer 3; each pair of the power supply pads 32 includes a first power supply pad 32a and a first power supply pad 32a with opposite polarities. Two power supply pads 32b;
所述电极引脚焊盘包括第一电极引脚焊盘31a和第二电极引脚焊盘31b;所述金属片4包括5对第一金属片4a和第二金属片4b;The electrode lead pad includes a first electrode lead pad 31a and a second electrode lead pad 31b; the metal sheet 4 includes five pairs of a first metal sheet 4a and a second metal sheet 4b;
将所述5对第一金属片4a和第二金属片4b埋设在灯珠焊区31的下方;Embed the five pairs of the first metal sheet 4a and the second metal sheet 4b under the lamp bead welding area 31;
将同列上的5个灯珠焊区31上的所述第一电极引脚焊盘31a与同极性的第一电源焊盘32a通过埋设在所述第一透明层12内的第一金属片4a电连接;将同列上的灯珠焊区31上的所述第二电极引脚焊盘31b与同极性的第二电源焊盘32b通过埋设在所述第一透明层12内的第二金属片4b电连接。Pass the first electrode pin pads 31a and the first power supply pads 32a of the same polarity on the five lamp bead pads 31 in the same column through the first metal sheet embedded in the first transparent layer 12 4a is electrically connected; the second electrode pin pads 31b on the lamp bead pads 31 on the same column and the second power supply pads 32b of the same polarity pass through the second buried in the first transparent layer 12 The metal sheet 4b is electrically connected.
本例中,还通过非常细小的金属丝作为信号线34连接灯珠焊区31上的信号引脚焊盘。In this example, a very small metal wire is also used as the signal wire 34 to connect the signal pin pad on the lamp bead welding area 31.
特定对应该灯珠焊区31的LED灯珠2安装在该灯珠焊区31上。具体的,该种LED灯珠2如图18、图19所示,4个引脚21的封装有驱动芯片22的LED灯珠2,其中,其引脚21包括两个电极引脚和两个信号引脚;该电极引脚包括第一电极引脚21a和第二电极引脚21b;比如,两个电极引脚的极性相反,比如,第一电极引脚21a作为正极引脚;第二电极引脚21b作为负极引脚。其用于为LED灯珠2内的发光晶片23提供电源;两个信号引脚分别称为第一信号输入引脚21c和第一信号输出引脚21d;驱动芯片22上设有接口通过绑定线与各发光晶片23及各引脚电连接。其中,其从底面上看,其第一电极引脚21a和第二电极引脚21b被布置在LED灯珠2底面的左右两侧上,其对应灯珠焊区31上的第一电极引脚焊盘31a和第二电极引脚焊盘31b。上述两个信号引脚则设置在LED灯珠2底面的上部和下部。该种方式可以非常方便的使LED灯珠2上的电极引脚和信号引脚与对应的电极引脚焊盘和信号引脚焊盘进行电连接。通过该种方式,可以取消上述示例中的外延部311,将金属片4直接布置在LED灯珠2的正下方。The LED lamp bead 2 specifically corresponding to the lamp bead welding area 31 is installed on the lamp bead welding area 31. Specifically, this kind of LED lamp bead 2 is shown in Fig. 18 and Fig. 19, and the LED lamp bead 2 with a driving chip 22 is packaged with four pins 21, wherein the pin 21 includes two electrode pins and two Signal pin; the electrode pin includes a first electrode pin 21a and a second electrode pin 21b; for example, the polarity of the two electrode pins is opposite, for example, the first electrode pin 21a is used as a positive pin; The electrode pin 21b serves as a negative pin. It is used to provide power to the light-emitting chip 23 in the LED lamp bead 2; the two signal pins are called the first signal input pin 21c and the first signal output pin 21d; the driver chip 22 is provided with an interface through binding The wire is electrically connected to each light-emitting chip 23 and each pin. Wherein, viewed from the bottom surface, the first electrode pin 21a and the second electrode pin 21b are arranged on the left and right sides of the bottom surface of the LED lamp bead 2, which correspond to the first electrode pin on the lamp bead welding area 31 The pad 31a and the second electrode lead pad 31b. The above two signal pins are arranged on the upper and lower parts of the bottom surface of the LED lamp bead 2. In this way, the electrode pins and signal pins on the LED lamp bead 2 can be electrically connected with the corresponding electrode pin pads and signal pin pads very conveniently. In this way, the extension part 311 in the above example can be eliminated, and the metal sheet 4 can be arranged directly under the LED lamp bead 2.
本例中,发光晶片23包括红色发光晶片23R、绿色发光晶片23G和蓝色发光晶片23B;其呈一字形排列;当然,也可呈品字形排布。In this example, the light-emitting chip 23 includes a red light-emitting chip 23R, a green light-emitting chip 23G, and a blue light-emitting chip 23B; they are arranged in a straight line; of course, they can also be arranged in a square shape.
本例提供的透明LED显示屏,由于其采用埋设在第一透明层12内的金属片4将所述灯珠焊区31上的同极性的电极引脚焊盘及电源焊盘32电连接,以替代印刷在透明基板上的金属网格来为各LED灯珠2供电,使得其可以进一步缩小各LED灯珠2之间的间距,提升其分辨率,同时,占用面积更小的金属片4对视线的阻挡也比较小,能够保证极高的通透度。且将该金属片4埋设在第一透明层12内,并在埋设有金属片4的第一透明层12上布设有印制电路层3,该种方式使得金属片4和第一透明层12上的电极引脚焊盘及电源焊盘32电连接的方式更可靠,同时,可以有效防止金属带4氧化,保证极高的导电稳定性。The transparent LED display provided in this example uses the metal sheet 4 embedded in the first transparent layer 12 to electrically connect the electrode pin pads of the same polarity on the lamp bead welding area 31 and the power supply pad 32 , To replace the metal grid printed on the transparent substrate to supply power to the LED lamp beads 2, so that it can further reduce the distance between the LED lamp beads 2 and improve its resolution, while occupying a smaller area of the metal sheet 4 The obstruction to the line of sight is also relatively small, which can ensure extremely high transparency. And the metal sheet 4 is embedded in the first transparent layer 12, and the printed circuit layer 3 is laid on the first transparent layer 12 on which the metal sheet 4 is embedded. This way makes the metal sheet 4 and the first transparent layer 12 The upper electrode pin pad and the power supply pad 32 are electrically connected in a more reliable manner. At the same time, it can effectively prevent the metal strip 4 from being oxidized and ensure extremely high conductivity stability.
实施例2Example 2
如图20所示,本例将对实施例1中提供的透明LED显示屏的制备方法进行具体描述,其制备方法具体包括如下步骤:As shown in Fig. 20, this example will specifically describe the preparation method of the transparent LED display screen provided in Example 1. The preparation method specifically includes the following steps:
步骤S1、金属片预埋步骤;固定金属片4,然后浇注透明材料,并使所述透明材料硬化形成第一透明层12,将所述金属片4埋设在所述第一透明层12内;Step S1, metal sheet embedding step; fix the metal sheet 4, then cast a transparent material, and harden the transparent material to form a first transparent layer 12, and embed the metal sheet 4 in the first transparent layer 12;
其中,所述步骤S1具体包括如下步骤:Wherein, the step S1 specifically includes the following steps:
步骤S11、在第二透明层11上按照预定位置固定设置所述金属片4,保证每条金属片4相互平行,且上端面在同一平面上;固定该金属片4时,可以将其固定在浇注模具中,以便后续进行透明材料的浇注时,可以进行模内浇注。Step S11. The metal sheets 4 are fixedly arranged at predetermined positions on the second transparent layer 11, ensuring that each metal sheet 4 is parallel to each other and the upper end faces are on the same plane; when fixing the metal sheet 4, it can be fixed on Pouring in the mold, so that the subsequent pouring of transparent materials can be poured in the mold.
步骤S12、如图21所示,浇注透明材料,让透明材料刚好没过金属片4,或者让透明材料的上平面与金属片4的上边缘齐平;Step S12. As shown in FIG. 21, the transparent material is poured so that the transparent material just surpasses the metal sheet 4, or the upper plane of the transparent material is flush with the upper edge of the metal sheet 4;
步骤S13、过炉烘烤,在5小时内,使其温度从90℃缓慢升温至150℃,使所述透明材料硬化形成第一透明层12,将所述金属片4固定在所述第一透明层12内,其结果如图21所示。Step S13, oven baking, within 5 hours, slowly increase the temperature from 90°C to 150°C, harden the transparent material to form the first transparent layer 12, and fix the metal sheet 4 on the first In the transparent layer 12, the result is shown in FIG. 21.
作为优选的方式,如图22所示,还包括步骤S14、打磨所述第一透明层12的上平面,确保所述金属片4的上端面从所述第一透明层12的上平面露出。本例中,该金属片4的上端面按与该第一透明层12的上平面平齐。As a preferred manner, as shown in FIG. 22, it further includes step S14, polishing the upper surface of the first transparent layer 12 to ensure that the upper end surface of the metal sheet 4 is exposed from the upper surface of the first transparent layer 12. In this example, the upper end surface of the metal sheet 4 is flush with the upper plane of the first transparent layer 12.
步骤S2、印制电路层形成步骤;在所述第一透明层12上形成印制电路层3;所述印制电路层3包括电源焊盘32、信号焊盘33及成阵列布置的安装LED灯珠2的灯珠焊区31;所述金属片4与印制电路层3电连接;Step S2, a step of forming a printed circuit layer; forming a printed circuit layer 3 on the first transparent layer 12; the printed circuit layer 3 includes power supply pads 32, signal pads 33 and mounted LEDs arranged in an array The lamp bead welding area 31 of the lamp bead 2; the metal sheet 4 is electrically connected to the printed circuit layer 3;
其中,所述步骤S2具体包括如下步骤:Wherein, the step S2 specifically includes the following steps:
步骤S21、如图23所示,在第一透明层12上面覆铜箔3a;该铜箔3a的厚度为10-35微米。Step S21, as shown in FIG. 23, a copper foil 3a is coated on the first transparent layer 12; the thickness of the copper foil 3a is 10-35 microns.
步骤S22、如图24所示,对所述铜箔3a进行蚀刻,形成所述印制电路层3。去除多余的铜箔3a,形成灯珠焊区31、电源焊盘32和信号焊盘33以及LED焊盘区之间的信号线及外延部311。Step S22, as shown in FIG. 24, the copper foil 3a is etched to form the printed circuit layer 3. The excess copper foil 3a is removed to form the signal line and the extension 311 between the lamp bead pad 31, the power pad 32, the signal pad 33, and the LED pad area.
步骤S3、LED灯珠安装步骤:如图25所示,在所述印制电路层3的灯珠焊区31内焊接所述LED灯珠2;焊接该LED灯珠2的方式一般采用表面贴装技术,将LED灯珠2预固定在印制电路层3上后,然后通过回流焊的方式将LED灯珠2焊接在灯珠焊区31上。Step S3, LED lamp bead installation steps: as shown in FIG. 25, the LED lamp bead 2 is welded in the lamp bead welding area 31 of the printed circuit layer 3; the method of welding the LED lamp bead 2 is generally surface mount Assembling technology, after pre-fixing the LED lamp bead 2 on the printed circuit layer 3, the LED lamp bead 2 is soldered on the lamp bead welding area 31 by means of reflow soldering.
步骤S4、封装步骤:再在焊接有所述LED灯珠2的印制电路层3上进行封装。具体的,如图26所示,所述步骤S4具体包括如下步骤:Step S4, packaging step: packaging is performed on the printed circuit layer 3 on which the LED lamp beads 2 are welded. Specifically, as shown in FIG. 26, the step S4 specifically includes the following steps:
步骤S41、在焊接LED灯珠2后的印制电路层3上覆盖一层透明材料;Step S41: Cover a layer of transparent material on the printed circuit layer 3 after welding the LED lamp beads 2;
步骤S42、在步骤S41中的透明材料上覆盖透明盖板6;Step S42, covering the transparent cover 6 on the transparent material in step S41;
步骤S43、过炉让步骤S41中所述透明材料固化,形成封胶层5。In step S43, the transparent material described in step S41 is cured by passing the furnace to form the sealant layer 5.
本发明提供的透明LED显示屏的制备方法,其将金属片4埋设在透明材料形成的第一透明层12内,并在第一透明层12上形成印制电路层3,然后将印制电路层3上安装LED灯珠2,最后进行封装;该种方案制备工艺简单,易于实施。根据该方法制备得到的透明LED显示屏,得其可以进一步缩小各LED灯珠2之间的间距,提升其分辨率,同时,占用面积更小的金属片4对视线的阻挡也比较小,能够保证极高的通透度。且将该金属片4埋设在第一透明层12内,并在埋设有金属片4的第一透明层12上布设有印制电路层3,该种方式使得金属片4和第一透明层12上的电极引脚焊盘及电源焊盘32电连接的方式更可靠。同时,可以有效防止金属带4氧化,保证极高的导电稳定性。The method for preparing a transparent LED display screen provided by the present invention embeds a metal sheet 4 in a first transparent layer 12 formed of a transparent material, and forms a printed circuit layer 3 on the first transparent layer 12, and then the printed circuit The LED lamp bead 2 is installed on the layer 3, and finally encapsulated; the preparation process of this scheme is simple and easy to implement. The transparent LED display screen prepared according to this method can further reduce the distance between the LED lamp beads 2 and improve its resolution. At the same time, the metal sheet 4 with a smaller occupied area also has a smaller obstruction to the line of sight. Ensure extremely high permeability. And the metal sheet 4 is embedded in the first transparent layer 12, and the printed circuit layer 3 is laid on the first transparent layer 12 on which the metal sheet 4 is embedded. This way makes the metal sheet 4 and the first transparent layer 12 The upper electrode pin pad and the power supply pad 32 are electrically connected in a more reliable manner. At the same time, it can effectively prevent the metal band 4 from oxidizing, ensuring extremely high conductivity stability.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the protection of the present invention. Within range.

Claims (15)

  1. 一种透明LED显示屏,包括透明基板及LED灯珠;其特征在于,所述LED灯珠包括支架、形成于支架上的驱动芯片和发光晶片;所述LED灯珠上还设有若干引脚,所述引脚包括电极引脚和信号引脚;A transparent LED display screen, comprising a transparent substrate and LED lamp beads; characterized in that, the LED lamp beads include a bracket, a driving chip and a light-emitting chip formed on the bracket; and a number of pins are also provided on the LED lamp beads , The pins include electrode pins and signal pins;
    所述透明基板包括第一透明层;The transparent substrate includes a first transparent layer;
    所述第一透明层内埋设有金属片;所述第一透明层上布设有印制电路层;所述印制电路层包括电源焊盘、信号焊盘及成阵列布置的安装LED灯珠的灯珠焊区;The first transparent layer is buried with a metal sheet; the first transparent layer is provided with a printed circuit layer; the printed circuit layer includes power supply pads, signal pads and LED lamp beads arranged in an array Lamp bead welding area;
    每个所述灯珠焊区上设有与LED灯珠的引脚相对应的引脚焊盘;所述引脚焊盘包括信号引脚焊盘和电极引脚焊盘;Each of the lamp bead welding areas is provided with a pin pad corresponding to the pin of the LED lamp bead; the pin pad includes a signal pin pad and an electrode pin pad;
    所述信号焊盘与灯珠焊区内信号引脚焊盘之间、及各灯珠焊区的信号引脚焊盘之间设置有用于信号传输的信号线,使得控制各LED灯珠亮灭的控制信号可以经各LED灯珠依次传输;Signal lines for signal transmission are provided between the signal pad and the signal pin pads in the lamp bead welding area, and between the signal pin pads of the lamp bead welding areas, so that each LED lamp bead is controlled to turn on and off The control signal can be transmitted sequentially through each LED lamp bead;
    所述埋设在第一透明层内的金属片将所述灯珠焊区上的同极性的电极引脚焊盘及电源焊盘电连接。The metal sheet buried in the first transparent layer electrically connects the electrode pin pads of the same polarity on the lamp bead welding area and the power supply pad.
  2. 根据权利要求1所述的透明LED显示屏,其特征在于,所述透明基板还包括第二透明层,所述第一透明层设置在所述第二透明层上。The transparent LED display screen of claim 1, wherein the transparent substrate further comprises a second transparent layer, and the first transparent layer is disposed on the second transparent layer.
  3. 根据权利要求2所述的透明LED显示屏,其特征在于,所述印制电路层上设有N行*M列灯珠焊区;The transparent LED display according to claim 2, wherein the printed circuit layer is provided with N rows * M columns of lamp bead welding areas;
    所述印制电路层上布置有M个信号焊盘;所述M个信号焊盘与其同列上的N个灯珠焊区内的信号引脚焊盘之间通过信号线依次串接;M signal pads are arranged on the printed circuit layer; the M signal pads and the signal pin pads in the N lamp bead pads in the same column are serially connected in sequence through signal lines;
    或者,所述印制电路层上布置有N个信号焊盘;所述N个信号焊盘与其同行上的M个灯珠焊区内的信号引脚焊盘之间通过信号线依次串接。Alternatively, N signal pads are arranged on the printed circuit layer; the N signal pads and the signal pin pads in the M lamp bead welding areas on the same line are sequentially connected in series through signal lines.
  4. 根据权利要求3所述的透明LED显示屏,其特征在于,所述印制电路层上布置有M对电源焊盘或者N对电源焊盘;每对所述电源焊盘包括极性相反的第一电源焊盘和第二电源焊盘;The transparent LED display screen according to claim 3, wherein M pairs of power supply pads or N pairs of power supply pads are arranged on the printed circuit layer; each pair of the power supply pads includes a first A power supply pad and a second power supply pad;
    所述电极引脚焊盘包括第一电极引脚焊盘和第二电极引脚焊盘;所述第一电极引脚焊盘上引出有第一外延部;所述第二电极引脚焊盘上引出有第二外延部;The electrode pin pad includes a first electrode pin pad and a second electrode pin pad; a first epitaxial portion is drawn on the first electrode pin pad; the second electrode pin pad There is a second extension part on the top lead;
    将同列上的N个灯珠焊区上的所述第一电极引脚焊盘的第一外延部与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘的第二外延部与同极性的第二电源焊盘通过埋设在所述第一透明层内的第二金属片电连接;或者,将同行上的M个灯珠焊区上的所述第一电极引脚焊盘的第一外延部与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘的第二外延部与同极性的第二电源焊盘通过埋设在第一透明层内的第二金属片电连接。Pass the first epitaxial portion of the first electrode lead pad and the first power supply pad of the same polarity on the N lamp bead pads in the same column through the first metal buried in the first transparent layer The chip is electrically connected; the second epitaxial portion of the second electrode pin pad on the lamp bead pad on the same column and the second power pad of the same polarity are buried in the first transparent layer The two metal sheets are electrically connected; or, the first epitaxial portion of the first electrode pin pad on the M lamp bead pads in the same line and the first power pad of the same polarity are buried in the first The first metal sheet in a transparent layer is electrically connected; the second epitaxial portion of the second electrode pin pad on the lamp bead welding area in the same column and the second power supply pad of the same polarity are buried in the first The second metal sheet in a transparent layer is electrically connected.
  5. 根据权利要求3所述的透明LED显示屏,其特征在于,所述印制电路层上布置有M对电源焊盘或者N对电源焊盘;每对所述电源焊盘包括极性相反的第一电源焊盘和第二电源焊盘;The transparent LED display screen according to claim 3, wherein M pairs of power supply pads or N pairs of power supply pads are arranged on the printed circuit layer; each pair of the power supply pads includes a first A power supply pad and a second power supply pad;
    所述电极引脚焊盘包括第一电极引脚焊盘和第二电极引脚焊盘;所述金属片包括M对或者N对第一金属片和第二金属片;The electrode pin pad includes a first electrode pin pad and a second electrode pin pad; the metal sheet includes M pairs or N pairs of a first metal sheet and a second metal sheet;
    将所述M对或者N对第一金属片和第二金属片埋设在灯珠焊区的下方;Embed the M or N pairs of the first metal sheet and the second metal sheet under the lamp bead welding area;
    将同列上的N个灯珠焊区上的所述第一电极引脚焊盘与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘与同极性的第二电源焊盘通过埋设在所述第一透明层内的第二金属片电连接;或者,将同行上的M个灯珠焊区上的所述第一电极引脚焊盘与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘与同极性的第二电源焊盘通过埋设在第一透明层内的第二金属片电连接。Electrically connecting the first electrode pin pads on the N lamp bead pads on the same column and the first power supply pads of the same polarity through the first metal sheet buried in the first transparent layer; The second electrode pin pads on the lamp bead pads in the same column and the second power supply pads of the same polarity are electrically connected through a second metal sheet buried in the first transparent layer; or The first electrode pin pads on the M lamp bead pads and the first power supply pads of the same polarity are electrically connected through the first metal sheet buried in the first transparent layer; The second electrode pin pad on the soldering area of the lamp bead is electrically connected with the second power supply pad of the same polarity through a second metal sheet buried in the first transparent layer.
  6. 根据权利要求3所述的透明LED显示屏,其特征在于,所述印制电路层上布置有M+1个电源焊盘或者N+1个电源焊盘;The transparent LED display screen of claim 3, wherein M+1 power supply pads or N+1 power supply pads are arranged on the printed circuit layer;
    所述M+1个电源焊盘或者N+1个电源焊盘包括间隔设置的极性相反的第一电源焊盘和第二电源焊盘;The M+1 power supply pads or N+1 power supply pads include first power supply pads and second power supply pads with opposite polarities arranged at intervals;
    所述电极引脚焊盘包括第一电极引脚焊盘和第二电极引脚焊盘;所述第一电极引脚焊盘上引出有第一外延部;所述第二电极引脚焊盘上引出有第二外延部;The electrode pin pad includes a first electrode pin pad and a second electrode pin pad; a first epitaxial portion is drawn on the first electrode pin pad; the second electrode pin pad There is a second extension part on the top lead;
    将同列上的N个灯珠焊区上的所述第一电极引脚焊盘的第一外延部与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片焊接电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘的第二外延部与同极性的第二电源焊盘通过埋设在所述第一透明层内的第二金属片焊接电连接;所述第一金属片和所述第二金属片间隔设置;或者,将同行上的M个灯珠焊区上的所述第一电极引脚焊盘的第一外延部与同极性的第一电源焊盘通过埋设在所述第一透明层内的第一金属片焊接电连接;将同列上的灯珠焊区上的所述第二电极引脚焊盘的第二外延部与同极性的第二电源焊盘通过埋设在所述第一透明层内的第二金属片焊接电连接,所述第一金属片和所述第二金属片间隔设置。Pass the first epitaxial portion of the first electrode lead pad and the first power supply pad of the same polarity on the N lamp bead pads in the same column through the first metal buried in the first transparent layer Sheet welding electrical connection; the second extension part of the second electrode pin pad on the lamp bead welding area on the same column and the second power supply pad of the same polarity are embedded in the first transparent layer The second metal sheet is welded and electrically connected; the first metal sheet and the second metal sheet are arranged at intervals; or, the first electrode pin pads on the M lamp bead welding areas on the same line The extension part and the first power supply pad of the same polarity are electrically connected by welding the first metal sheet buried in the first transparent layer; the second electrode pin pads on the lamp bead welding area on the same column The second epitaxial portion and the second power supply pad of the same polarity are electrically connected by welding a second metal sheet buried in the first transparent layer, and the first metal sheet and the second metal sheet are arranged at intervals.
  7. 根据权利要求6所述的透明LED显示屏,其特征在于,所述第一金属片和所述第二金属片与各列上的灯珠焊区呈平行列间隔设置;所述各灯珠焊区上的第一外延部和第二外延部分别与其左右两侧外的第一金属片和第二金属片电连接;其中,相邻列上的灯珠焊区之间共用同一极性的金属片的外延部连接为一体;The transparent LED display screen according to claim 6, wherein the first metal sheet and the second metal sheet are arranged at intervals in parallel with the lamp bead welding areas on each row; The first extension part and the second extension part on the area are respectively electrically connected to the first metal sheet and the second metal sheet outside the left and right sides; wherein, the lamp bead welding areas on adjacent columns share the same polarity metal The extension part of the film is connected as a whole;
    或者,所述第一金属片和所述第二金属片与各行上的灯珠焊区呈平行行间隔设置;所述各灯珠焊区上的第一外延部和第二外延部分别与其上下两侧外的第一金属片和第二金属片电连接;其中,相邻行上的灯珠焊区之间共用同一极性的金属片的外延部连接为一体。Alternatively, the first metal sheet and the second metal sheet and the lamp bead welding areas on each row are arranged at intervals in parallel rows; the first and second extension portions on the lamp bead welding areas are respectively up and down The first metal sheet and the second metal sheet outside the two sides are electrically connected; wherein, the extension parts of the metal sheets sharing the same polarity between the lamp bead welding areas on the adjacent rows are connected as a whole.
  8. 根据权利要求3所述的透明LED显示屏,其特征在于,每个灯珠焊区上的信号引脚焊盘至少包括第一信号输入引脚焊盘和第一信号输出引脚焊盘;The transparent LED display screen according to claim 3, wherein the signal pin pad on each lamp bead welding area includes at least a first signal input pin pad and a first signal output pin pad;
    所述印制电路层上布置有M个信号焊盘;所述M个信号焊盘与其同列上的N个灯珠焊 区内的第一信号输入引脚焊盘和第一信号输出引脚焊盘之间通过信号线依次串接;M signal pads are arranged on the printed circuit layer; the M signal pads are soldered to the first signal input pin pads and the first signal output pins in the N lamp bead soldering areas on the same column The disks are serially connected in sequence through signal lines;
    或者,所述印制电路层上布置有N个信号焊盘;所述N个信号焊盘与其同列上的M个灯珠焊区内的第一信号输入引脚焊盘和第一信号输出引脚焊盘之间通过信号线依次串接。Alternatively, N signal pads are arranged on the printed circuit layer; the N signal pads and the first signal input pin pads and first signal output lead pads in the M lamp bead pads on the same column The pin pads are serially connected in sequence through signal lines.
  9. 根据权利要求2所述的透明LED显示屏,其特征在于,所述金属片的上平面与所述第一透明层的上平面位于同一平面上。The transparent LED display screen of claim 2, wherein the upper plane of the metal sheet and the upper plane of the first transparent layer are located on the same plane.
  10. 根据权利要求2所述的透明LED显示屏,其特征在于,所述第一透明层上还设有封胶层和透明盖板。The transparent LED display screen according to claim 2, wherein the first transparent layer is further provided with a sealant layer and a transparent cover plate.
  11. 一种透明LED显示屏的制备方法,其特征在于,包括如下步骤:A method for preparing a transparent LED display screen is characterized in that it comprises the following steps:
    步骤S1、金属片预埋步骤;布置金属片,然后浇注透明材料,并使所述透明材料硬化形成第一透明层,将所述金属片埋设在所述第一透明层内;Step S1, the step of embedding the metal sheet; arranging the metal sheet, then pouring a transparent material, and hardening the transparent material to form a first transparent layer, and embedding the metal sheet in the first transparent layer;
    步骤S2、印制电路层形成步骤;在所述第一透明层上形成印制电路层;所述印制电路层包括电源焊盘、信号焊盘及成阵列布置的安装LED灯珠的灯珠焊区;所述金属片与印制电路层电连接;Step S2, a step of forming a printed circuit layer; forming a printed circuit layer on the first transparent layer; the printed circuit layer includes power supply pads, signal pads and LED lamp beads arranged in an array Welding area; the metal sheet is electrically connected to the printed circuit layer;
    步骤S3、LED灯珠安装步骤:在所述印制电路层的灯珠焊区内焊接所述LED灯珠;Step S3, LED lamp bead installation step: solder the LED lamp bead in the lamp bead soldering area of the printed circuit layer;
    步骤S4、封装步骤:再在焊接有所述LED灯珠的印制电路层上进行封装。Step S4, packaging step: then packaging on the printed circuit layer where the LED lamp beads are welded.
  12. 根据权利要求11所述的透明LED显示屏的制备方法,其特征在于,所述步骤S1具体包括如下步骤:The method for manufacturing a transparent LED display screen according to claim 11, wherein the step S1 specifically includes the following steps:
    步骤S11、在第二透明层上按照预定位置固定设置所述金属片,保证每条金属片相互平行,且上端面在同一平面上;Step S11, fixing the metal sheets at a predetermined position on the second transparent layer, ensuring that each metal sheet is parallel to each other and the upper end faces are on the same plane;
    步骤S12、浇注透明材料,让透明材料刚好没过金属片,或者让透明材料的上平面与金属片的上边缘齐平;Step S12: Pouring the transparent material so that the transparent material just surpasses the metal sheet, or the upper plane of the transparent material is flush with the upper edge of the metal sheet;
    步骤S13、过炉烘烤,使所述透明材料硬化形成第一透明层,将所述金属片固定在所述第一透明层内。Step S13, oven-baking to harden the transparent material to form a first transparent layer, and fix the metal sheet in the first transparent layer.
  13. 根据权利要求12所述的透明LED显示屏的制备方法,其特征在于,所述步骤S1还如下步骤:The method for manufacturing a transparent LED display screen according to claim 12, wherein the step S1 further includes the following steps:
    步骤S14、打磨所述第一透明层的上平面,确保所述金属片的上端面从所述第一透明层的上平面露出。Step S14: Polish the upper surface of the first transparent layer to ensure that the upper end surface of the metal sheet is exposed from the upper surface of the first transparent layer.
  14. 根据权利要求12所述的透明LED显示屏的制备方法,其特征在于,所述步骤S2具体包括如下步骤:The method for manufacturing a transparent LED display screen according to claim 12, wherein the step S2 specifically includes the following steps:
    步骤S21、在第一透明层上面覆铜箔;Step S21, covering the first transparent layer with copper foil;
    步骤S22、对所述铜箔进行蚀刻,形成所述印制电路层。Step S22, etching the copper foil to form the printed circuit layer.
  15. 根据权利要求11所述的透明LED显示屏的制备方法,其特征在于,所述步骤S4具体包括如下步骤:The method for manufacturing a transparent LED display screen according to claim 11, wherein the step S4 specifically includes the following steps:
    步骤S41、在焊接LED灯珠后的印制电路层上覆盖一层透明材料;Step S41, covering a layer of transparent material on the printed circuit layer after welding the LED lamp beads;
    步骤S42、在步骤S41中的透明材料上覆盖透明盖板;Step S42, covering the transparent cover plate on the transparent material in step S41;
    步骤S43、过炉让步骤S41中所述透明材料固化,形成封胶层。Step S43, passing the furnace to cure the transparent material in step S41 to form a sealant layer.
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