WO2020216267A1 - 一种高效酒陈化装置 - Google Patents

一种高效酒陈化装置 Download PDF

Info

Publication number
WO2020216267A1
WO2020216267A1 PCT/CN2020/086284 CN2020086284W WO2020216267A1 WO 2020216267 A1 WO2020216267 A1 WO 2020216267A1 CN 2020086284 W CN2020086284 W CN 2020086284W WO 2020216267 A1 WO2020216267 A1 WO 2020216267A1
Authority
WO
WIPO (PCT)
Prior art keywords
ultrasonic generator
aging device
stainless steel
sheet
wine aging
Prior art date
Application number
PCT/CN2020/086284
Other languages
English (en)
French (fr)
Inventor
姚星原
Original Assignee
深圳市康得森电器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市康得森电器有限公司 filed Critical 深圳市康得森电器有限公司
Publication of WO2020216267A1 publication Critical patent/WO2020216267A1/zh

Links

Images

Classifications

    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
    • C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
    • C12H1/12—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation
    • C12H1/16—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation by physical means, e.g. irradiation
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
    • C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
    • C12H1/22—Ageing or ripening by storing, e.g. lagering of beer

Definitions

  • the invention relates to a wine aging device, in particular to a high-efficiency wine aging device.
  • the application field of wine aging is gradually expanding. Since the wine itself has the problems of being easily volatile and the quality of being heated, it is necessary to control the temperature of the aging process within 60 degrees.
  • the driving circuit especially when the ultrasonic generator is working, generates heat
  • the ultrasonic generator vibrates and generates heat
  • a wine aging device generally includes an outer shell, an inner cylinder, a stainless steel cylinder and an ultrasonic generator.
  • the stainless steel cylinder is set on the inner cylinder.
  • the inner cylinder is provided with openings at the position where the ultrasonic generator is installed on the stainless steel cylinder.
  • the purpose of the present invention is how to realize the rapid heat dissipation of the wine aging equipment, so that the equipment can achieve high-power continuous long-term work.
  • the present invention proposes a high-efficiency wine aging device, which includes an inner cylinder, a stainless steel tank, an ultrasonic generator and an ultrasonic drive plate.
  • the stainless steel tank is fixed on the inner cylinder with a gap inside.
  • the cylinder is equipped with an opening matching the ultrasonic generator at the bottom of the stainless steel tank.
  • the ultrasonic generator is partially extended into the inner cylinder and bonded to the bottom of the stainless steel tank. It is characterized in that the side or bottom surface of the inner cylinder is increased.
  • An induced wind window is provided, and an induced air fan blowing inward is arranged on the induced wind window;
  • the front cover of the ultrasonic generator is glued to a circular aluminum sheet, and the circular aluminum sheet is glued to a stainless steel groove The bottom of the body; the diameter of the circular aluminum sheet is larger than the diameter of the end face of the front cover of the ultrasonic generator.
  • the high-efficiency wine aging device is characterized in that a heat sink is added to the coil of the transformer of the ultrasonic drive board, and the heat sink is directly arranged on the coil through a thermally conductive glue.
  • the high-efficiency wine aging device is characterized in that the area of the circular aluminum sheet is 1.5-3.0 times the diameter of the end face of the front cover of the ultrasonic generator.
  • the high-efficiency wine aging device is characterized in that it also includes a movably set bracket, the bracket includes a chassis for placing the wine to be aged and a suspension part for suspending the chassis on the outer shell of the wine aging device, so
  • the bracket is made of hard metal; the upper part of the chassis opposite to the ultrasonic generator of the wine aging device is provided with an opening concentric with the ultrasonic generator, and the housing is provided with a bracket table matching the suspension part .
  • the high-efficiency wine aging device is characterized in that the hard metal outer surface of the bracket is sprayed with plastic, in order to realize the addition of a thin plastic layer on the hard metal outer surface.
  • the high-efficiency wine aging device is characterized in that the height of the suspension part is smaller than the depth of the stainless steel tank of the wine aging device, ensuring that the chassis is higher than the bottom surface of the stainless steel tank; both the chassis and the suspension part are hollowed out, The area of the metal material is reduced; the hard metal is stainless steel, iron or aluminum; the chassis is provided with downward or upward flanges to increase the strength of the bracket.
  • the high-efficiency wine aging device is characterized in that the inner cylinder is fixed in the outer casing of the wine aging device, and the inner cylinder is provided with an inlet window on the same side where the inner cylinder is provided with a wind-inducing window; An exhaust window is provided on the opposite side of the outer casing where the inner cylinder is provided with an induced wind window, and an exhaust fan is arranged on the exhaust window.
  • the high-efficiency wine aging device is characterized in that the inner cylinder is tightly connected with the edge of the stainless steel tank to ensure that it is basically airtight; there is a gap between the ultrasonic generator and the inner cylinder, and they do not contact each other.
  • the high-efficiency wine aging device is characterized in that the ultrasonic generator includes a bolt, a front cover, an insulating sleeve, a first transducer sheet, a second transducer sheet, a positive electrode sheet, a negative electrode sheet and a back cover, which are sequentially passed through the bolts.
  • the back cover, the insulating sleeve, the first transducer sheet, the positive electrode sheet, the second transducer sheet, the negative electrode sheet and the front cover are connected as a whole and arranged concentrically; the height of the back cover of the ultrasonic generator is 10.8 ⁇ 11.2, the diameter of the rear cover is 44.8-45.2mm; the port diameter of the front cover is 54.8-55.2mm, the overall height of the front cover is 23.8-24.2mm; the height of the first transducer is 4.8-5.2 mm.
  • the high-efficiency wine aging device is characterized in that the diameter of the circular aluminum sheet is larger than the diameter of the port portion of the front cover; the circular aluminum sheet is glued to the front cover; The diameter of the circular aluminum sheet is 1.3 to 1.7 times the diameter of the port portion of the front cover.
  • the present invention also adopts the method of adding an inner cylinder cooling fan, replacing the insulating sheet with a circular aluminum sheet, connecting the ultrasonic generator and the ultrasonic driving board, adding a heat sink, and at the same time, heat dissipation is performed on three parts that are prone to heat generation and temperature rise.
  • the wine aging device keeps each component at the safe working temperature of each component when it continues to work for a long time.
  • the high-power ultrasonic generator is used to increase the power of the whole machine, and the overall wine aging time is doubled. .
  • Figure 1 is a cross-sectional view of an ultrasonic generator
  • Figure 2 is a cross-sectional view of a wine aging device with an induced draft fan:
  • Figure 3 is a schematic diagram of a drive board with a heat sink
  • Figure 4 is a schematic diagram of the structure of the bracket
  • Figure 5 is a schematic view of the structure of the bracket combined with the housing
  • Fig. 6 is a cross-sectional view of the combination of the bracket and the housing.
  • optimization is carried out in two directions: by effectively solving the heat dissipation problem, so that the device can continue to work; the other direction is by increasing the power of the device, increasing the intensity of the ultrasonic wave, increasing the aging speed, and achieving the problem of improving efficiency.
  • Increasing the strength brings about two parts of the temperature rise problem.
  • One part is that the circuit and the ultrasonic generator of the equipment must generate more heat.
  • the temperature rise of the wine itself will also be accelerated during the wine aging process.
  • Increasing power will cause more serious temperature rise problems. Therefore, increasing power must effectively solve the temperature rise problem to make sense, otherwise it will take longer to stop the temperature from being too high, which will not actually increase the efficiency. effect.
  • this technical solution achieves the purpose of improving the aging efficiency through a combination of the following multiple technical improvements.
  • FIG. 1 is a cross-sectional view of the ultrasonic generator.
  • the ultrasonic generator includes a bolt 1, a front cover 7, an insulating sleeve 3, a first transducer 4, a second transducer 6, a positive electrode sheet 5, a negative electrode sheet 9 and a back cover 2. Connect the back cover, the insulating sleeve, the first transducer sheet, the positive electrode sheet, the second transducer sheet, the negative electrode sheet and the front cover in sequence by bolts, and they are arranged concentrically.
  • the back cover, the first transducer piece, the positive electrode piece, the second transducer piece, and the negative electrode piece have the same diameter;
  • the front cover includes a bell mouth portion and a port portion, and the cross section of the bell mouth portion is an isosceles trapezoid, The diameter of the small end of the bell mouth is the same as the diameter of the back cover.
  • the 60W ultrasonic generator is most widely used.
  • the large end of the front cover has a diameter of 48mm and a height of 24mm; the diameter of the back cover is 38mm and a height of 11mm.
  • the first transducer and the second The height of the transducer piece is the same as 5mm; the positive electrode piece and the negative electrode piece are generally made of phosphor copper material, and the insulating sleeve is made of polytetrafluoroethylene material.
  • the ultrasonic generator is directly fixed to the bottom of the stainless steel tank, if the front cover is directly glued to the bottom of the stainless steel tank, the following problems may be caused: the stainless steel tank and the added water weight on the stainless steel tank Superimposing the forming load directly on the ultrasonic generator will easily bring about the sensitive problem of load change of the ultrasonic generator, causing the problem of the drift and jitter of the ultrasonic frequency, and then causing the problem of heating; at the same time, direct contact also has certain safety risks . In order to solve this problem, it is necessary to add a gasket 8 between the stainless steel tank and the ultrasonic generator. Generally, an insulating sheet is used.
  • the insulating sheet is slightly larger than the diameter of the end face of the front cover, for example, a diameter of 53mm can be selected.
  • the method of fixing the ultrasonic generator is to use glue to bond the insulating sheet and the ultrasonic generator, and then the insulating sheet is crimped to the bottom of the stainless steel tank through the glue.
  • the connection process requires the flatness of the connecting part of the stainless steel tank. In order to ensure its flatness, it is necessary to additionally press a circular concave surface on the part where the ultrasonic generator is installed, because the small area is easier to achieve its flatness.
  • the improved high-power ultrasonic generator needs to re-select the material and structure size of the ultrasonic generator, that is, the vibrating head, in addition to increasing the parameters of the ultrasonic generator's drive circuit. After a large number of experimental verifications, selecting the size of the vibrating head matched with the following structure can better achieve the requirement of 90W power output.
  • Adjust the diameter of the back cover, the first transducer piece, the positive electrode piece, the second transducer piece and the negative electrode piece to 44 ⁇ 46mm; the diameter of the small end of the bell mouth of the front cover is the same as the diameter of the back cover, The diameter of the end part is adjusted to 54 ⁇ 56mm, and the overall height is 23.5 ⁇ 24.5mm; there is also an annular groove on the port part; the height of the back cover is 10.5 ⁇ 11.5mm, the first transducer and the second transducer The same height is 4.5 ⁇ 5.5mm.
  • the height of the back cover is 10.8 ⁇ 11.2, the diameter of the back cover is 44.8 ⁇ 45.2mm; the port diameter of the front cover is 54.8 ⁇ 55.2mm, the overall height of the front cover is 23.8 ⁇ 24.2mm; the height of the first transducer is 4.8 ⁇ 5.2mm.
  • the diameter of the circular aluminum sheet is adjusted to 1.3 ⁇ 1.7 of the diameter of the port of the front cover
  • the diameter of the circular aluminum sheet is adjusted to 85mm, which is equivalent to expanding the connection area between the ultrasonic generator and the stainless steel cylinder to about 2.3 times the original. Since the ultrasonic generator, aluminum sheet and stainless steel cylinder body are all metal materials after changing to aluminum sheet, the bonding effect is better; at the same time, the area of the aluminum sheet is enlarged, and the connection area between the aluminum sheet and the stainless steel cylinder body is also strengthened. The bonding strength.
  • the heat conduction performance of the aluminum sheet is very good.
  • the heat generated by the ultrasonic generator can be quickly conducted through the aluminum sheet into the stainless steel cylinder, which is equivalent to that the entire stainless steel cylinder is the heat sink of the ultrasonic generator, which can quickly remove the heat generated by the ultrasonic generator.
  • the rapid emission reduces the probability of excessive temperature rise of the ultrasonic generator, and also greatly reduces the embrittlement of the connected viscose due to the excessive temperature, which causes the problem of turning around.
  • the wine aging device includes an outer shell 2011, an inner cylinder 2005, a stainless steel tank 2006 and an ultrasonic generator 2009, and the stainless steel tank 2006 is set on the inner cylinder 2005.
  • the inner cylinder is provided with an opening at the position where the ultrasonic generator 2009 is installed in the stainless steel tank 2006.
  • the ultrasonic generator 2009 is glued to the aluminum sheet 2001 and then glued to the stainless steel tank. There is a relatively airtight between the stainless steel tank and the inner cylinder.
  • an induced air window is added to the side wall or bottom surface of the inner cylinder.
  • the induced air window 2003 of this embodiment is set between two ultrasonic generators.
  • On the bottom surface of the inner tube there is an inward draft fan 2004 on the draft window.
  • the induced draft fan 2004 blows inward.
  • the inner tube 2005 and the edge of the stainless steel tank 2006 are generally tightly connected, so the upper edge is basically impermeable; there is a gap between the ultrasonic generator and the inner tube, and they do not contact each other, so as to avoid the vibration generated by the ultrasonic generator when the ultrasonic generator is working.
  • the bottom or side of the housing on the same side where the induced air window is provided on the inner cylinder of the casing is provided with an inlet window; this can achieve continuous inhalation of external cold air;
  • the outer casing is provided with an exhaust window 2010 on the opposite side of the inner tube with an induced wind window, and an exhaust fan is provided on the exhaust window; a device that can quickly discharge the higher temperature gas from the inner tube Externally, the device can cool down quickly.
  • a mainboard cooling fan 2008 is also provided on the casing on the mainboard side to dissipate heat from the mainboard circuit part.
  • FIG 3 is a schematic diagram of a driver board with a heat sink. Because of the use of a high-power ultrasonic generator, it will inevitably need to use a driver circuit with a larger driving capacity, which produces more during operation. Therefore, the temperature rise of the driving circuit, especially the coil on it, is very obvious. The temperature rise of the coil also brings additional problems that the ultrasonic frequency jitters and the work is unstable. The work is unstable and the heating problem is more Serious, forming a vicious circle. Therefore, the temperature rise of the coil needs to be specially controlled. Therefore, a heat sink that matches the coil shell is specially designed, and the heat sink is directly fixed on the severely heated coil through thermally conductive glue to specifically realize the cooling of the coil.
  • Figure 4 is a schematic diagram of the structure of the bracket; the bracket mainly includes a chassis 400 for placing the wine to be aged and a suspension part 404 that hangs the chassis on the casing of the wine aging device, which can be suspended on the wine aging device by means of hanging ears
  • the stress point must be set on the shell instead of the stainless steel tank. The reason is that the weight of the bracket and the wine bottle can be borne by the shell. No matter how many wine bottles are placed, there will be no extra Changing the weight of the stainless steel tank will not cause additional load changes on the ultrasonic generator.
  • the bracket is suspended on the shell.
  • the specific implementation is that the bracket is integrally formed from a metal plate, and two ends are provided with hanging ears 402 matched with the housing.
  • the bracket needs to be set higher than the stainless steel tank as a whole, and its height should be set at the strongest or strongest position of the ultrasonic wave according to the actual measurement.
  • the bracket can also be a bracket made of metal plate, which is hollowed out. Preferably, it is made of a thin metal plate partially hollowed out. In order to increase its strength, the edge of the bottom plate is bent downward or upward to form a reinforcing rib 403 to increase the strength.
  • a metal bracket can effectively solve the problem of extra ultrasonic loss.
  • the wine bottle if the wine bottle is set on a metal bracket, the wine bottle will directly contact the metal bracket during ultrasonic work.
  • a plastic spraying process is added to the metal bracket, that is, a layer of plastic material is sprayed on the outer surface of the bracket, so that the problem of the wine bottle directly touching the metal can be perfectly avoided, and the friction on the chassis is also It is greatly improved, which can effectively reduce the noise generated during work, and at the same time make the wine bottle more stable on the bracket and not easy to move.
  • the surface of the mounting ear 402 is also sprayed with plastic, so it also avoids the direct contact between metal and the shell, instead of plastic and plastic contact, so the position is more stable after placement, of course, you can also open the shell to match the bracket Groove, which can ensure a more stable position after installation.
  • FIG. 5 is a schematic diagram of the structure of the bracket and the housing combined
  • FIG. 6 is a sectional view of the bracket and the housing combined.
  • the user is very simple and convenient to use and operate, and the overall ultrasonic loss is more complex and complicated than the structure.
  • the ultrasonic loss of the complicated wine bottle suspension mode only increases by 10%, so it is worthwhile to sacrifice a small part of the extra value of the ultrasonic loss.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Food Science & Technology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Toxicology (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)

Abstract

一种高效酒陈化装置，在内筒的侧面或底面增加设置一个引风开窗，所述引风开窗上设有一个向内吹的引风风扇；所述超声波发生器的前盖胶接于圆形铝片，圆形铝片胶接于不锈钢槽体的底部；所述圆形铝片的直径大于所述超声波发生器的前盖的端面直径。同时采用增加内筒散热风扇、圆形铝片替换绝缘片连接超声波发生器和超声波驱动板增加散热片的方式，同时对3个容易产生热和出现温升的部位进行散热处理，使得酒陈化装置在持续长时间工作时各个部件保持在各个部件安全的工作温度下，同时采用大功率超声波发生器提高了整机功率，整体上将酒陈化的时间缩短了一倍。

Description

一种高效酒陈化装置 技术领域
本发明涉及酒陈化装置，尤其涉及一种高效酒陈化装置。
背景技术
随着超声波在酒类产品陈化具有重要的帮助的发现，因此在酒类陈化的应用领域也在逐步扩大。由于酒本身存在受热易挥发和受热后品质容易发生变化的问题，因此需要将陈化过程的温度控制在60度以内。酒陈化装置存在3个主要热源：1)驱动电路，特别是在超声波发生器工作时发热严重；2)超声波发生器工作是本身震动发热；3)待陈化的酒及不锈钢筒体内的液体由于超声波的作用发生爆破和摩擦，水体容易发热。
酒陈化器一般都包括外壳、内筒、不锈钢筒体和超声波发生器，不锈钢筒体设置在内筒上，内筒在不锈钢筒体安装超声波发生器的位置设有开孔，这样不锈钢筒体和内筒之间存在一个相对密闭的腔体；这样如果水体的温度上升和超声波发生器的温度上升都会引起热量在不锈钢筒体和内筒之间腔体聚集，存在热量不易散发出去的问题，加重了酒陈化装置温升的问题，同样也加快了超声波发生器温度上升的速度，为了防止温度过高，不得不增加温度监控装置，当监控到温度上升到一定阈值时关停超声波发生器工作，让温度降低到一定程度才可重启超声波发生器进入正常工作模式，因此带来设备大量时间为了防止温升过高而必须停机等待的问题，实际给客户带来的问题就是陈化酒的时间过长，效率过低的问题。而效率是影响用户使用的最为关键的指标之一，现有设备酒陈化时间明显过高，因此如何降低酒陈化的时间，提高陈化效率，是设备厂家重点研究的方向之一。如果单纯的提高超声波发生器的功率，其又带来温升更高的问题，如果能有效解决在提高功率的同时可有效解决温升问题，将为效率提升带来非常客观的意义。
发明内容
针对以上缺陷，本发明目的在于如何实现酒陈化设备快速散热，使得设备 可以实现大功率持续长时间工作。
为了解决以上问题，本发明提出了一种高效酒陈化装置，包括内筒、不锈钢槽体、超声波发生器和超声波驱动板，不锈钢槽体固定在内筒上，内部留有空隙，所述内筒在不锈钢槽体的底部安装超声波发生器的位置设有超声波发生器匹配的开孔，超声波发生器部分伸入内筒黏结在不锈钢槽体的底部，其特征在于在内筒的侧面或底面增加设置一个引风开窗，所述引风开窗上设有一个向内吹的引风风扇；所述超声波发生器的前盖胶接于圆形铝片，圆形铝片胶接于不锈钢槽体的底部；所述圆形铝片的直径大于所述超声波发生器的前盖的端面直径。
所述的高效酒陈化装置，其特征在于所述超声波驱动板的变压器的线圈上增加设置散热片，所述散热片通过导热胶直接设置在线圈上。
所述的高效酒陈化装置，其特征在于所述圆形铝片的面积是所述超声波发生器的前盖的端面直径的1.5～3.0倍。
所述的高效酒陈化装置，其特征在于还包括活动设置的托架，所述托架包括用于放置待陈化酒的底盘和将底盘悬挂于酒陈化装置外壳上的悬挂部，所述托架采用硬质金属制成；所述底盘相对与酒陈化装置的超声波发生器的上方设有与超声波发生器同心的开孔，所述外壳上设有与悬挂部匹配的托架台。
所述的高效酒陈化装置，其特征在于制作托架的硬质金属外表面做喷塑处理，为了实现硬质金属外表面上增加一塑料薄层。
所述的高效酒陈化装置，其特征在于所述悬挂部的高度小于酒陈化装置的不锈钢槽体的深度，保证底盘高于不锈钢槽体底面；所述底盘和悬挂部都采用镂空处理，减少金属材料面积；所述硬质金属为不锈钢、铁或铝；所述底盘设有相下或向上的翻边，用于增加托架的强度。
所述的高效酒陈化装置，其特征在于所述内筒固定在酒陈化装置的外壳内，所述外壳在内筒设有引风开窗的同侧设有入风开窗；所述外壳在内筒设有引风开窗的对侧设有排风开窗，所述排风开窗上设有排风风扇。
所述的高效酒陈化装置，其特征在于所述内筒与不锈钢槽体边沿紧密连接，保证基本不透气；所述超声波发生器与内筒之间留有间隙，相互不接触。
所述的高效酒陈化装置，其特征在于超声波发生器包括螺栓、前盖、绝缘套、第一换能片、第二换能片、正极电极片、负极电极片和后盖，通过螺栓依 次将后盖、绝缘套、第一换能片、正极电极片、第二换能片、负极电极片和前盖连接为一体，且同心设置；所述的超声波发生器后盖的高度为10.8～11.2,所述后盖的直径为44.8～45.2mm；所述前盖的端口部直径为54.8～55.2mm，前盖整体高度为23.8～24.2mm；所述第一换能片高度为4.8～5.2mm。
所述的高效酒陈化装置，其特征在于所述圆形铝片所述圆形铝片的直径大于所述前盖的端口部直径；所述圆形铝片胶粘于前盖；所述圆形铝片的直径是所述前盖的端口部直径的1.3～1.7倍。
本发明的同时采用了增加内筒散热风扇、圆形铝片替换绝缘片连接超声波发生器和超声波驱动板增加散热片的方式，同时对3个容易产生热和出现温升的部位做了散热处理，使得酒陈化装置在持续长时间工作时各个部件保持在各个部件安全的工作温度下，同时采用大功率了超声波发生器提高了整机功率，整体上将酒陈化的时间缩短了一倍。
附图说明
图1是超声波发生器的剖面图；
图2是带有引风风扇的陈酒装置的剖面图：
图3是带有散热片的驱动板示意图；
图4是托架的结构示意图；
图5是托架于外壳结合的结构示意图；
图6是托架于外壳结合的剖视图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
为了提升效率，从两个方向进行优化：通过有效解决散热问题，使得设备可以持续工作；另一个方向是通过增加设备功率，增大超声波的强度，提高陈化速度，达到提高效率的问题，但是提高强度带来两部分的温升问题，一部分是设备本身电路和超声波发生器工作发热量必然更大，同时由于工作超声波强 度增大，因此酒陈化过程本身酒发生温升也将加快，因此功率加大后带来更为严重的温升问题，因此增加功率必须要有效解决温升问题才有意义，否则需要停更长时间来防止温度过高的问题，这样实际无法带来效率的提升效果。
因此本技术方案综合通过以下多种技术改进的组合来达到实现提高陈化效率的目的。
技术改进1，选用更高功率的超声波发生器，将功率从60W提升到了90W。
图1是超声波发生器的剖面图，超声波发生器包括螺栓1、前盖7、绝缘套3、第一换能4、第二换能片6、正极电极片5、负极电极片9和后盖2，通过螺栓依次将后盖、绝缘套、第一换能片、正极电极片、第二换能片、负极电极片和前盖连接为一体，且同心设置。后盖、第一换能片、正极电极片、第二换能片和负极电极片的直径相同；所述前盖包括喇叭口部和端口部，所述喇叭口部的剖面呈等腰梯形，所述喇叭口部的小端部的直径与后盖直径相同。
目前使用得最多的是60W的超声波发生器，其前盖的大端部的直径为48mm，高度为24mm；所述后盖的的直径为38mm,高度为11mm，第一换能片和第二换能片的高度相同为5mm；正极电极片和负极电极片一般采用磷铜材料，绝缘套采用聚四氟乙烯材料制成。如果将超声波发生器直接固定在不锈钢槽体的底部，如果直接将前盖直接使用粘胶粘贴在不锈钢槽体的底部，可能带来以下问题：不锈钢槽体及不锈钢槽体上增加的水等重量将形成负载直接叠加在超声波发生器上，其容易带来超声波发生器负载变化敏感的问题，造成超声波频率发生漂移和抖动的问题，并进而引起发热的问题；同时直接接触还存在一定的安全隐患。为了解决该问题需要在不锈钢槽体与超声波发生器之间增加一个垫片8，一般选用绝缘片，绝缘片略大于前盖的端面直径,如选择直径为53mm的即可。固定超声波发生器的方法是采用粘胶将绝缘片和超声波发生器进行粘接，之后再将绝缘片通过粘胶压接在不锈钢槽体的底部，该连接工艺要求不锈钢槽体的连接部的平整度非常高，为了保证其平整度，需要额外在安装超声波发生器的部位压一个圆形凹面，因为小面积更容易实现其平整度。
改进后的大功率超声波发生器为了将超声波发生器的功率提高到90W,除了将超声波发生器的驱动电路参数上调外，还需对超声波发生器也就是振头部分重新进行选材和结构尺寸匹配。经过大量的实验验证，选定如下结构匹配的振头尺寸可以较好的实现90W的功率输出的要求。将后盖、第一换能片、正极电 极片、第二换能片和负极电极片的直径调整为44～46mm；前盖的喇叭口部的小端部的直径与后盖直径相同，大端部的直径调整为54～56mm，整体高度为23.5～24.5mm；端口部上还设有的环形凹槽；后盖的高度为10.5～11.5mm,第一换能片和第二换能片的高度相同为4.5～5.5mm。优选后盖的高度为10.8～11.2,后盖的直径为44.8～45.2mm；前盖的端口部直径为54.8～55.2mm，前盖整体高度为23.8～24.2mm；第一换能片高度为4.8～5.2mm。
技术改进二，
改进超声波发生器于不锈钢筒体之间的连接结构，具体为将绝缘片替换为铝片，同时加大铝片的面积；圆形铝片的直径调整为前盖的端口部直径的1.3～1.7倍，如前盖的端口部直径为55mm时，对应将圆形铝片直径调整为直径85mm,相当于将超声波发生器与不锈钢筒体之间的连接面积扩大为原来的2.3倍左右。由于改为铝片后超声波发生器、铝片和不锈钢筒体都是金属材料，因此胶接效果更佳；同时扩大铝片的面积，增加铝片与不锈钢筒体之间的连接面积，同样加强了胶接强度。铝片的导热性能非常好，超声波发生器工作产生的热量可快速通过铝片传导导入不锈钢筒体，相当于不锈钢筒体整个都是超声波发生器的散热片，可快速将超声波发生器产生的热量快速的散发出去，降低了超声波发生器温升过高的概率，也大大降低了连接的粘胶的因为温度过高引起的脆化，进而产生掉头的问题。
技术改进三,
改进内筒的散热结构，
酒陈化装置包括外壳2011、内筒2005、不锈钢槽体2006和超声波发生器2009，不锈钢槽体2006设置在内筒2005上。内筒在不锈钢槽体2006安装超声波发生器2009的位置设有开孔，超声波发生器2009胶接于铝片2001后再胶接于不锈钢槽体，不锈钢槽体和内筒之间存在一个相对密闭的腔体；这样如果水体的温度上升和超声波发生器的温度上升都会引起热量在不锈钢槽体和内筒之间腔体聚集，存在热量不易散发出去的问题，加重了酒陈化装置温升的问题，同样也加快了超声波发生器温度上升的速度，特别是采用大功率的超声波发生器后，温升问题更为严重。为了防止温度过高，不得不增加温度监控装置，当监控到温度上升到一定阈值时关停超声波发生器工作，让温度降低到一定程度才可重启超声波发生器进入正常工作模式。为了有效解决温升的问题，消除温 升带来的影响，在内筒的侧壁或底面增加开设一个引风开窗，本实施例的引风开窗2003设置在两个超声波发生器之间的内筒底面上，引风开窗上设有一个向内吹的引风风扇2004。引风风扇2004向内吹风。内筒2005与不锈钢槽体2006边沿一般紧密连接，因此上边沿基本不透气；超声波发生器与内筒之间留有间隙，相互不接触，避免超声波发生器工作时产生的震动引起整个设备震动，也防止设备对超声波正常工作带来影响，破坏其工作的匹配条件，因此之间必然存在间隙。从引风风扇2004引入的冷风只能从超声波发生器与内筒之间的间隙排出，这样带来另外一个技术效果是相当于给超声波发生器增加了一个散热风扇，在将内筒与不锈钢槽体2006之间的热量带走，持续不断对不锈钢槽体2006进行散热的同时，还持续不断的实现对超声波发生器进行降温。为了保证引风风扇向内吹的空气温度是低温空气，因此在外壳在内筒设有引风开窗的同侧的底部或侧面设有入风开窗；这样可以实现不断吸入外部的冷风；外壳在内筒设有引风开窗的对侧设有排风开窗2010，排风开窗上设有排风风扇；可以实现快速将从内筒排出的温度较高的气体快速排出装置的外部，实现装置的快速降温。主板侧的外壳上还设有主板散热风扇2008，用于对主板电路部分实现散热。
技术改进四：
改进电路驱动板的散热，图3是带有散热片的驱动板示意图；由于采用大功率的的超声波发生器，因此其必然需要采用更大驱动能力的驱动电路，其在工作过程中产生更多的热量，因此其驱动电路，特别是其上的线圈的温升非常明显，线圈的温升升高还额外带来的问题是超声波的频率发生抖动工作不稳定，工作不稳定其发热问题更为严重，形成恶性循环。因此需要特别控制线圈的温升，因此特别设计了与线圈外壳相匹配的散热片，直接在发热严重的线圈上通过导热胶固定上散热片，专门实现对线圈降温。
技术改进五：
为了简化用户操作，提高产品的适应性。围绕着如何实现同一个酒陈化器可满足不同形状的酒瓶的陈化需求；同时还需要方便用户操作来进行优化。实验证明不额外增加其它辅助的托架，直接将酒悬挂与不锈钢槽体上方，其超声波的额外损耗最小。通过实验大量实验比对，相同的结构下选用硬度较好、脆性较好金属材料制作的托盘对超声波的额外损耗最小。因此本发明选择了金属材料来制作放置待陈化酒瓶的托架。
图4是托架的结构示意图；托架主要包括用于放置待陈化酒的底盘400和将底盘悬挂于酒陈化装置外壳上的悬挂部404，可以通过挂耳的方式实现悬挂在酒陈化装置外壳上，必须要将受力点设置在外壳上，不能设置在不锈钢槽体，其原因在于可以将托架和酒瓶的重量由外壳来承担，无论放置多少酒瓶，都不会额外改变不锈钢槽体的重量，也就是不会额外引起超声波发生器的负载变化。因为如果超声波负载发生变化，可能会引起负载和内部参数不匹配的问题，进而引起超声波频率抖动的问题，容易引起电路和发生器发热的问题，因此将托架悬挂在外壳上。具体实施是，托架整体由金属板一体成型，在两端设有与外壳匹配设置的挂耳402。基于同样的原因，为了不引起超声波发生器的负载变化，需要将托架整体设置高于不锈钢槽体，其高度根据实际测量选择设置在超声波较强或最强的位置。
托架的另一个设计要点是，在于超声波发生器的正上方必须镂空，如果不镂空，则在该位置会发生超声波反射的问题，引起相互干扰并额外带来超声波损耗，因此需要将该部位进行镂空处理，优选开一个与超声波发生器同心的圆孔401。同时托架的面积越大和厚度越厚，其引起的超声波的损耗也越大，因此设计时在保证其强度可满足要求时，尽可能的减少托架的面积，可以是整体由金属条制成的托架、也可以是由金属板，金属板做镂空处理制成的托架。优选由局部做镂空处理的薄金属板制成，为了增加其强度，底板的边沿向下或向上折弯形成加强筋403，起到增加强度的目的。
采用金属制的托架可以有效解决超声波额外损耗的问题，但是如果将酒瓶设置于金属制的托架上时，在超声波工作时，酒瓶直接接触金属制的托架上时将产生很大的噪声，同时还存在酒瓶如果没有其它限位装置，其必然会发生位置移动的问题。为了解决该问题，对金属制的托架增加喷塑工艺，也就是在托架的外表面喷上一层塑胶材料，这样就可以完美避免酒瓶直接接触金属的问题，同时底盘上的摩擦力也大大提高，可有效降低工作时产生的噪音，同时使得酒瓶放置在托架上更加稳固，不易发生移动。同样挂耳402的表面上也喷油塑胶，因此同样避免了金属直接与外壳的接触，改由塑胶与塑胶接触，因此放置后位置也更加稳固，当然也可以在外壳开有与托架匹配的凹槽，这样可以保证安装后位置更加稳固。
图5是托架于外壳结合的结构示意图，图6是托架于外壳结合的剖视图。 用户在使用时，只需将托架放置在陈酒装置的外壳501上，将所需陈化的酒瓶放置在托架上即可开始启动机器进行酒陈化操作。由于托架结构固定，因此酒瓶与不锈钢槽体的底面的距离也是固定的，因此其也不需要额外调整高度。超声波发生器601固定在不锈钢槽体的底面，同时可根据酒瓶的大小自由选择同时放置几瓶酒进行同时陈化，因此用户使用操作非常简单方便，且整体的超声波损耗相比于结构复杂且操作复杂的酒瓶悬挂模式的超声波损耗才额外多增加10％，因此牺牲小部分的超声波损耗额外带来的价值是值得的。
以上所揭露的仅为本发明一种实施例而已，当然不能以此来限定本权利范围，本领域普通技术人员可以理解实现上述实施例的全部或部分流程，并依本发明权利要求所作的等同变化，仍属于本发明所涵盖的范围。

Claims (10)

  1. 一种高效酒陈化装置，包括内筒、不锈钢槽体、超声波发生器和超声波驱动板，不锈钢槽体固定在内筒上，内部留有空隙，所述内筒在不锈钢槽体的底部安装超声波发生器的位置设有超声波发生器匹配的开孔，超声波发生器部分伸入内筒黏结在不锈钢槽体的底部，其特征在于在内筒的侧面或底面增加设置一个引风开窗，所述引风开窗上设有一个向内或向外吹的引风风扇；所述超声波发生器的前盖胶接于圆形铝片，圆形铝片胶接于不锈钢槽体的底部；所述圆形铝片的直径大于所述超声波发生器的前盖的端面直径。
  2. 根据权利要求1所述的高效酒陈化装置，其特征在于所述超声波驱动板的变压器的线圈上增加设置散热片，所述散热片通过导热胶直接设置在线圈上。
  3. 根据权利要求2所述的高效酒陈化装置，其特征在于所述圆形铝片的面积是所述超声波发生器的前盖的端面直径的1.5～3.0倍。
  4. 根据权利要求1或2所述的高效酒陈化装置，其特征在于还包括活动设置的托架，所述托架包括用于放置待陈化酒的底盘和将底盘悬挂于酒陈化装置外壳上的悬挂部，所述托架采用硬质金属制成；所述底盘相对与酒陈化装置的超声波发生器的上方设有与超声波发生器同心的开孔，所述外壳上设有与悬挂部匹配的托架台。
  5. 根据权利要求4所述的高效酒陈化装置，其特征在于制作托架的硬质金属外表面做喷塑处理，为了实现硬质金属外表面上增加一塑料薄层。
  6. 根据权利要求5所述的高效酒陈化装置，其特征在于所述悬挂部的高度小于酒陈化装置的不锈钢槽体的深度，保证底盘高于不锈钢槽体底面；所述底盘和悬挂部都采用镂空处理，减少金属材料面积；所述硬质金属为不锈钢、铁或铝；所述底盘设有相下或向上的翻边，用于增加托架的强度。
  7. 根据权利要求1或2所述的高效酒陈化装置，其特征在于所述内筒固定在酒陈化装置的外壳内，所述外壳在内筒设有引风开窗的同侧设有入风开窗；所述外壳在内筒设有引风开窗的对侧设有排风开窗，所述排风开窗上设有排风 风扇。
  8. 根据权利要求1或2所述的高效酒陈化装置，其特征在于所述内筒与不锈钢槽体边沿紧密连接，保证基本不透气；所述超声波发生器与内筒之间留有间隙，相互不接触。
  9. 根据权利要求1或2所述的高效酒陈化装置，其特征在于超声波发生器包括螺栓、前盖、绝缘套、第一换能片、第二换能片、正极电极片、负极电极片和后盖，通过螺栓依次将后盖、绝缘套、第一换能片、正极电极片、第二换能片、负极电极片和前盖连接为一体，且同心设置；所述的超声波发生器后盖的高度为10.8～11.2,所述后盖的直径为44.8～45.2mm；所述前盖的端口部直径为54.8～55.2mm，前盖整体高度为23.8～24.2mm；所述第一换能片高度为4.8～5.2mm。
  10. 根据权利要求9所述的高效酒陈化装置，其特征在于所述圆形铝片所述圆形铝片的直径大于所述前盖的端口部直径；所述圆形铝片胶粘于前盖；所述圆形铝片的直径是所述前盖的端口部直径的1.3～1.7倍。
PCT/CN2020/086284 2019-04-24 2020-04-23 一种高效酒陈化装置 WO2020216267A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201910334705.X 2019-04-24
CN201910334705.XA CN109913349A (zh) 2019-04-24 2019-04-24 一种高效酒陈化装置

Publications (1)

Publication Number Publication Date
WO2020216267A1 true WO2020216267A1 (zh) 2020-10-29

Family

ID=66978441

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/086284 WO2020216267A1 (zh) 2019-04-24 2020-04-23 一种高效酒陈化装置

Country Status (2)

Country Link
CN (1) CN109913349A (zh)
WO (1) WO2020216267A1 (zh)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209923301U (zh) * 2019-04-24 2020-01-10 深圳市康得森电器有限公司 一种用于酒陈化装置的托架及酒陈化装置
CN109913349A (zh) * 2019-04-24 2019-06-21 深圳市康得森电器有限公司 一种高效酒陈化装置
CN110527612A (zh) * 2019-09-03 2019-12-03 深圳市康得森电器有限公司 一种智能超声波酒陈化系统

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204541833U (zh) * 2015-01-22 2015-08-12 惠州市捷兴健康科技股份有限公司 一种超声波醒酒器
CN205473692U (zh) * 2016-01-12 2016-08-17 深圳市洁盟清洗设备有限公司 一种超声波红酒醇化机
CN208395142U (zh) * 2018-03-15 2019-01-18 深圳市康得森电器有限公司 一种悬挂式超声波陈酒装置
CN109913349A (zh) * 2019-04-24 2019-06-21 深圳市康得森电器有限公司 一种高效酒陈化装置

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201366418Y (zh) * 2009-01-08 2009-12-23 钱松达 一种超声清洗装置
CN108165449B (zh) * 2018-03-15 2021-07-20 深圳市康得森电器有限公司 一种悬挂式酒陈化装置及酒陈化的方法
CN209923302U (zh) * 2019-04-24 2020-01-10 深圳市康得森电器有限公司 一种高效酒陈化装置

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204541833U (zh) * 2015-01-22 2015-08-12 惠州市捷兴健康科技股份有限公司 一种超声波醒酒器
CN205473692U (zh) * 2016-01-12 2016-08-17 深圳市洁盟清洗设备有限公司 一种超声波红酒醇化机
CN208395142U (zh) * 2018-03-15 2019-01-18 深圳市康得森电器有限公司 一种悬挂式超声波陈酒装置
CN109913349A (zh) * 2019-04-24 2019-06-21 深圳市康得森电器有限公司 一种高效酒陈化装置

Also Published As

Publication number Publication date
CN109913349A (zh) 2019-06-21

Similar Documents

Publication Publication Date Title
WO2020216267A1 (zh) 一种高效酒陈化装置
CN209923302U (zh) 一种高效酒陈化装置
EP2226099B1 (en) An ultrasound therapy head
CN100534240C (zh) 高频加热装置
WO2020216271A1 (zh) 一种具有内筒散热结构的酒陈化装置
CN109425229A (zh) 一种带快速冷却的加热炉炉盖
CN105149200A (zh) 一种超声加工设备冷却装置
WO2022242778A1 (zh) 一种使用热管散热结构的电磁弹道式冲击波发生器
CN106767067B (zh) 双超声波热管散热装置
CN208738961U (zh) 一种腿部散热结构及具有该腿部散热结构的足式机器人
WO2020216268A1 (zh) 一种超声波发生器连接结构、清洗装置及陈酒装置
CN204028785U (zh) 一种防尘静音机箱
CN210406060U (zh) 一种具有降噪结构的电源模块
WO2020216269A1 (zh) 一种超声波发生器及酒陈化装置
CN207518879U (zh) 一种无散热风扇电磁加热器具
CN105806011A (zh) 一种轴承加工用水冷装置
CN208066698U (zh) 一种能够加速溶解的超声波发生器
CN213183881U (zh) 节能散热的干式变压器
CN220601269U (zh) 一种应用于计算机的影视光源的高温防护装置
CN217250373U (zh) 换能器安装夹具
CN203797399U (zh) 一种led球泡灯
CN214024015U (zh) 一种逆变脉冲氩弧焊机加工防护散热结构装置
CN210377261U (zh) 一种用于计算机机箱的无声冷却装置
CN220006352U (zh) 一种宽尺寸大平方超声波预焊金属焊头
CN220207487U (zh) X射线荧光光谱仪探测头的冷却装置

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20796392

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20796392

Country of ref document: EP

Kind code of ref document: A1