WO2020211444A1 - 一种可识别耐火包带及其制备方法 - Google Patents

一种可识别耐火包带及其制备方法 Download PDF

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Publication number
WO2020211444A1
WO2020211444A1 PCT/CN2019/128209 CN2019128209W WO2020211444A1 WO 2020211444 A1 WO2020211444 A1 WO 2020211444A1 CN 2019128209 W CN2019128209 W CN 2019128209W WO 2020211444 A1 WO2020211444 A1 WO 2020211444A1
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Prior art keywords
fire
retardant
layer
resistant
flame
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PCT/CN2019/128209
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English (en)
French (fr)
Inventor
张云
付前刚
史小红
张雨雷
王彪
强新发
任宣儒
周敏玉
张云芳
毕乃梅
徐鹭鹭
Original Assignee
扬州腾飞电缆电器材料有限公司
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Priority to ZA2020/02699A priority Critical patent/ZA202002699B/en
Publication of WO2020211444A1 publication Critical patent/WO2020211444A1/zh

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/573—Tensile strength
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/46—Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/12—Aldehydes; Ketones
    • D06M13/127—Mono-aldehydes, e.g. formaldehyde; Monoketones
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
    • D06M15/423—Amino-aldehyde resins
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29—Protection against damage caused by extremes of temperature or by flame
    • H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/36—Insulated conductors or cables characterised by their form with distinguishing or length marks

Definitions

  • the invention relates to the technical field of refractory tapes, in particular to an identifiable refractory tape and a preparation method thereof.
  • Flame-retardant and fire-resistant tape can maintain the insulation of the cable under direct flame burning, and is used to make the fire-resistant insulation layer of fire-resistant wires and cables.
  • the performance of similar domestic products in this field is uneven, and other foreign manufacturers do not have halogen-free high flame-retardant fire-resistant tapes and multi-performance cable core tape materials, such as the single flame-retardant and fire-resistant materials of DuPont of the United States and Toray of Japan.
  • the cable core wrap tape has superior performance, it does not have multiple properties such as flame retardancy, fire resistance, and aging resistance at the same time, and it is difficult to meet the long life requirements of nuclear power and high-speed rail cables that lead the world in China.
  • the authorized announcement number is: CN202258490 U's invention, which discloses a new type of environmentally friendly high-strength fire-resistant tape, which is composed of glass fiber cloth (1), soft ceramic fireproof layer (2), and new environmentally friendly film (3), which is characterized by The outer layer of the new environmentally friendly flame-retardant glass cloth tape is provided with a new environmentally friendly film (3), the new environmentally friendly film (3) is covered with a soft clay fireproof layer (2), and the soft clay fireproof layer (2) is wrapped with a layer inside Fiberglass cloth (1).
  • the cable wrapped by the invention has tough structure, smooth and round, durable and low cost. Combining the characteristics of high efficiency, environmental protection, flame retardant and heat insulation, it is an ideal wrapping tape for wire and cable manufacturing. However, after burning, because the surface specification, model, manufacturer and production date of the inner insulation layer of the outer sheath of the cable have disappeared, it cannot be identified, and the cable type cannot be judged and the original manufacturer cannot be investigated.
  • the purpose of the present invention is to provide an identifiable fire-resistant wrapping tape and a preparation method thereof, which solves the technical problem that the high flame-retardant fire-resistant wrapping tape in the prior art cannot display product information at high temperatures.
  • An identifiable fire-resistant wrapping tape includes a wrapping tape body, one side surface of the wrapping tape body is provided with an anti-counterfeiting layer, the anti-counterfeiting layer includes a pattern layer and a wax emulsion protective layer, and the pattern layer is coated on the bag The side surface of the belt body, and the outer side of the pattern layer is coated with the wax emulsion protective layer.
  • the beneficial effect of the present invention is that the bag has an oxygen index> 60%, and the fire resistance performance is 950°C/4h. Under high temperature combustion, it will not be damaged, and the surface will automatically display the production date, manufacturer, and cable model under high temperature. Specifications and other patterns are convenient for faster recognition of cable varieties and investigation of the original manufacturer.
  • the present invention can also be improved as follows:
  • the tape body is a highly flame-retardant and fire-resistant tape.
  • the pattern layer includes cable specification, model and production date information, and the pattern layer is a water-based color paste pattern layer.
  • the wax emulsion protective layer is a flame-retardant wax emulsion layer, and the wax emulsion protective layer evaporates naturally at a temperature of >100°C.
  • the beneficial effect of this step is that when the wax emulsion protective layer evaporates, the pattern layer will automatically display So that other personnel can know the pattern layer information.
  • the thickness of the pattern layer is 0.05mm-0.15mm
  • the thickness of the wax emulsion protection layer is 0.10mm-0.15mm. The beneficial effect of this step is to control the thickness of the pattern layer and the wax emulsion protection layer. This can effectively avoid delamination, and at the same time facilitate the control of the overall weight of the strap.
  • the identifiable fire-resistant wrapping tape includes a tape body, one side surface of the tape body is provided with an anti-counterfeiting layer, and the anti-counterfeiting layer includes a pattern layer and a wax emulsion protective layer, The outer side of the pattern layer is coated with the wax emulsion protective layer;
  • the preparation method of the identifiable refractory tape includes the following steps:
  • Step S1 Use high flame retardant and fire resistant tape
  • Step S2 Use an anilox roller to coat the pattern on the surface of the high flame-retardant and fire-resistant tape to form a pattern layer;
  • Step S3 spraying a flame-retardant wax emulsion on the surface of the pattern layer in Step S2 to form a wax emulsion protective layer, and then winding and slitting to form a recognizable high flame-retardant and fire-resistant tape.
  • the high flame-retardant and fire-resistant tape in step S1 includes a functional composite fiber layer, the upper and lower surfaces of the functional composite fiber layer are coated with a flame-retardant and fire-resistant coating, and the functional composite fiber layer is An anti-oxidation coating is arranged between the flame-retardant coatings.
  • step S1 is prepared by the following steps:
  • Step S101 select polyester yarn with a linear density of 50-150 dtex as warp yarn, and select 45 double-strand or 21-33 single-strand medium alkali or alkali-free glass fiber yarn as weft yarn;
  • Step S102 Perform fiber interface anchoring technology treatment, select TiO 2 inorganic nanoparticles to organically modify the fiber surface of warp and weft, with a tensile strength ⁇ 200N/2.5cm, and test the surface after 180 times/min high frequency swing for 10 minutes. Powder rate ⁇ 0.5%;
  • Step S103 Use anchored polyester fibers as warp yarns, with a density of 30-40 strands/cm, and use anchored glass fiber yarns as weft yarns, with a density of 10-16 strands/cm, and use high-speed water jet looms to make the width 1.5-2.1
  • the cloth of rice, the weight of the cloth is 80-120g/m 2 ;
  • Step S104 immerse both sides of the cloth in the Si-Mo-Cr liquid to perform Si-Mo-Cr anti-oxidation coating;
  • Step S105 Use the foam spraying technology to coat the flame-retardant and fire-resistant coating on the fabric with the anti-oxidation layer on the surface. After coating, the surface solid content is 300 ⁇ 5g/m2, and the cured surface thickness is 1.5-1.8 mm;
  • Step S106 Carry out drying treatment in a high temperature vacuum environment of 150-180°C to make the high flame-retardant and fire-resistant tape.
  • step S2 the specific steps of step S2 are as follows: firstly, the sand is made into a water-based color paste using a nano-mill, and then the water-based color paste is transferred to the pits of the anilox roller, and finally the sand and soil protective layer is coated by the anilox roller. Cover the surface of the pattern layer.
  • step S3 when the flame retardant wax emulsion is sprayed on the surface of the pattern layer to form a wax emulsion protective layer, the thickness of the wax emulsion protective layer is until it is visually opaque.
  • the beneficial effect of the invention is that the pattern layer with cable specifications, model and production date is invisibly sprayed on the surface of the fire-resistant and flame-retardant coating by using sand with a high-speed nano grinder, and a wax emulsion protective layer is coated on the surface of the sand protective layer.
  • the fire resistance performance is 950°C/4h
  • the wax emulsion protective layer will naturally volatilize
  • the invisible pattern layer will Automatic display is convenient for quicker recognition of cable varieties and investigation of the original manufacturer.
  • Fig. 1 is a schematic structural diagram of an identifiable fire-resistant tape according to specific embodiment 1 of the present invention
  • 101-functional composite fiber layer 101-functional composite fiber layer; 102-flame-retardant and refractory coating; 103-anti-oxidation coating;
  • 201-pattern layer 202-wax emulsion protective layer.
  • the identifiable fire-resistant tape provided by this embodiment includes a tape main body 1.
  • One side surface of the tape main body 1 is provided with an anti-counterfeiting layer 2.
  • an anti-counterfeiting layer is coated on the outside of the tape.
  • the anti-counterfeiting layer 2 in this embodiment is high temperature resistant anti-counterfeiting The layer must be able to withstand high temperature, or the logo inside the anti-counterfeiting layer 2 will not be damaged when exposed to high temperature or flame.
  • the tape main body 1 in this embodiment is a high flame-retardant and fire-resistant tape.
  • this embodiment is mainly used in nuclear power, high-speed rail and other industries.
  • the requirements for high temperature resistance are very high, so the tape main body 1 needs to be Highly flame-retardant and fire-resistant tape.
  • the anti-counterfeiting layer 2 includes a pattern layer 201 and a wax emulsion protection layer 202, and the wax emulsion protection layer 202 is coated on the surface of the pattern layer 201;
  • the pattern layer 201 in this embodiment can be printed with cable specifications, Model, production date, manufacturer and other information, one is to facilitate customers' selection, and the other is to facilitate customer's supervision and responsibility tracing;
  • this embodiment adds a wax emulsion protective layer 202, which is a flame-retardant wax emulsion layer.
  • the wax emulsion protective layer evaporates naturally at a temperature of >100°C.
  • the wax emulsion protective layer 202 can play a certain protective role.
  • the pattern layer Under normal use, it can effectively prevent the pattern layer from being worn. In the case of a certain thickness, it is opaque, which can effectively avoid the leakage of product information and prevent others from imitating, manufacturing and producing; thirdly, the wax emulsion protective layer 202 will naturally volatilize at high temperatures (greater than 100°C) , So the pattern layer will be automatically displayed, which is convenient for personnel to track and observe, so as to determine the information of the bag.
  • the pattern layer 201 is a water-based color paste pattern layer.
  • the water-based color paste pattern layer in this embodiment includes sand, and the color can be red, black, or yellow; the cost of sand is very low, which can reduce manufacturing costs as a whole, and can also reduce the cost of use; the material of sand is environmentally friendly and can be used at high temperatures. No harmful substances will be produced by burning under normal conditions, and no harmful substances will be produced under normal use, and will not affect the environment; sand can withstand high temperatures above 5000 °C, and the pattern layer will not be damaged under high temperatures.
  • the thickness of the pattern layer and the wax emulsion protection layer is controlled.
  • the thickness of the pattern layer can be 0.05mm or 0.06mm or 0.07mm or 0.13mm or 0.14mm or 0.15mm or 0.05mm-0.15mm.
  • the thickness of the wax emulsion protective layer is 0.10mm or 0.11 or 0.12 or 0.13mm or 0.14mm or 0.15mm or any value of 0.10mm-0.15mm. If the thickness of the pattern layer is low, it cannot Keep the information clear for a long time. If the thickness is high, there will be problems such as layering of the tape and heavy weight of the tape, which affects the use of the tape; if the thickness of the wax emulsion protective layer is too low, it cannot protect the pattern layer. Function, if the thickness of the wax emulsion protective layer is too high, there will be problems such as the delamination phenomenon of the strap and the heavy weight of the strap, which will affect the use of the strap.
  • the identifiable fire-resistant tape includes a tape body, one side surface of the tape body is provided with an anti-counterfeiting layer, and
  • the anti-counterfeiting layer includes a pattern layer and a wax emulsion protection layer, and the outside of the pattern layer is coated with the wax emulsion protection layer;
  • the preparation method of the identifiable refractory tape includes the following steps:
  • Step S1 Use high flame retardant and fire resistant tape
  • Step S2 Use an anilox roller to coat the pattern on the surface of the high flame-retardant and fire-resistant tape to form a pattern layer;
  • Step S3 spraying a flame-retardant wax emulsion on the surface of the pattern layer in Step S2 to form a wax emulsion protective layer, and then winding and slitting to form a recognizable high flame-retardant and fire-resistant tape.
  • the tape body is selected, and it is selected as a high flame-retardant and fire-resistant tape. For its working environment, it needs to withstand high temperatures and must also prevent the cable from igniting. Therefore, the tape body needs to have high flame retardancy and Fire-resistant characteristics.
  • the pattern layer includes information such as cable specifications, models, and production dates.
  • the pattern is processed by anilox rollers. This method mainly uses an anilox roller pit gluing process, which will include cable specifications, The pattern of the model and production date is applied to the surface of the high flame-retardant and fire-resistant tape;
  • the pits are coated with water-based color paste, which is processed by a high-speed nano-milling machine to produce water-based color paste.
  • first coat the finished water-based color paste Cover the recesses of the anilox roller, and the recesses of the anilox roller include the following information, cable specifications, model numbers, and production dates, etc., and finally apply the pattern to the surface of the high flame-retardant and fire-resistant tape; the specific steps are as follows, first in the circle The surface of the roller is engraved into the required pattern.
  • the pattern is printed on the surface of the round roller, and then on the surface of the intaglio pattern made by engraving, the laser technology is used to engrave the surface to make 100-200 mesh nets. It is more conducive to adhesive coating.
  • the water-based color paste is coated on it, and then the doctor blade and the upper pressure roller are used to cooperate with each other to coat the pattern layer on the surface of the high flame retardant and refractory tape.
  • step S3 In order to prevent the strip from being deformed under high-speed twisting during high-speed winding, the pattern will be powdered and the pattern will be deformed. Therefore, it is necessary to add a flame-retardant wax emulsion layer on the surface of the pattern layer.
  • the operation method is to spray, spray the milky white opaque flame-retardant wax emulsion on the surface of the pattern layer until it is opaque. After cooling, a wax emulsion protective layer is formed, which can play a role in surface protection and coverage, which is effective Protect the integrity of the pattern to avoid damage during the twisting process.
  • the flame retardant wax emulsion has a characteristic, that is, it will naturally volatilize at high temperatures, so that in case of special circumstances, such as fire, the flame retardant wax emulsion layer It will volatilize after being exposed to high temperature, and the pattern layer will automatically emerge at this time, so as to know some specific performance parameters of cables and straps, which is convenient for users to conduct accident investigation and accident tracking.
  • This embodiment is for the description of the high flame-retardant and fire-resistant tape in step S1 of Example 2.
  • the high-flame-retardant and fire-resistant tape used in Example 2 is not the existing conventional high-flame-retardant and fire-resistant tape; because at present In this field, the performance of similar domestic products is uneven, and other foreign manufacturers do not have halogen-free high flame-retardant fire-resistant tapes and multi-performance cable core tape materials, such as DuPont of the United States and Toray of Japan.
  • the specific structure includes a functional composite fiber layer 101.
  • the upper surface and lower surface of the functional composite fiber layer 101 The surface is coated with a flame-retardant and fire-resistant coating 102, and an oxidation-resistant coating 103 is provided between the functional composite fiber layer 101 and the flame-retardant coating 102; the high-flame-retardant and fire-resistant tape disclosed in this embodiment is compared with the existing The anti-oxidation coating 103 is different from the flame-retardant refractory coating 102.
  • the anti-oxidation coating 103 in this embodiment is a coating made of Si-Mo-Cr, ethyl ester and crosslinking agent formaldehyde. , The volume content of each component is as follows:
  • cross-linking agent formaldehyde is 5%.
  • the flame-retardant coating 102 is a coating made of nanobelt toughened ceramic powder, silica gel, antimony flame retardant, BPO curing agent, MF formaldehyde condensate dispersant and ethyl ester.
  • the weight percentage of each substance for:
  • the preparation of the powder particles of the optimized belt toughened ceramic coating and the polymerization gel process are used to make the content of the ceramic coating powder in the flame-retardant and refractory coating ⁇ 30%, the particle size is 400-800 mesh, and the elongation at break The rate of change is less than or equal to 50%, and the surface will not crack at 950°C for 4h.
  • Using intelligent foaming process make the bubble particle size ⁇ 0.15mm, and the dispersion uniformity ⁇ 92%; optimize the process of vacuum drying equipment, the solid content of the precursor surface after coating is 300g/m2, the error is ⁇ 5g/m2, the surface after curing The thickness is 1.5-1.8mm, energy saving and consumption reduction can reach more than 30%.
  • the high-flame-retardant tape uses the original nano-belt toughened ceramic coating technology to prepare a unique flame-retardant and fire-resistant coating precursor.
  • the high flame-retardant and fire-resistant wrapping tape is prepared by the following steps.
  • Step S101 select polyester yarn with a linear density of 50 dtex as warp yarn, and select 45 double-strand medium alkali glass fiber yarn as weft yarn;
  • Step S102 Perform fiber interface anchoring technology treatment, select TiO 2 inorganic nanoparticles to organically modify the fiber surface of warp and weft, with a tensile strength ⁇ 200N/2.5cm, and test the surface after 180 times/min high frequency swing for 10 minutes. Powder rate ⁇ 0.5%;
  • Step S103 Use anchored polyester fibers as warp yarns with a density of 30 strands/cm, and select anchored glass fiber yarns as weft yarns with a density of 10 strands/cm.
  • Booker weighs 80g/m 2 ;
  • Step S104 Immerse both sides of the cloth in the Si-Mo-Cr liquid, and apply the Si-Mo-Cr anti-oxidation coating, which can increase the compactness of the mechanical interlocking structure of the fiber interface and further solve the problem of reducing the thermal expansion coefficient of the coating material and the substrate Mismatch problems and the cracking and peeling tendency of the coating, to ensure that its anti-oxidation weight loss rate is less than 5%;
  • Step S105 Use the foam spraying technology to coat the flame-retardant and fire-resistant coating on the piece cloth with the anti-oxidation layer on the surface, the surface solid content after coating is 300 ⁇ 5g/m2, and the surface thickness after curing reaches 1.5mm;
  • Step S106 Carry out drying treatment in a high temperature vacuum environment of 150°C to make the high flame-retardant and fire-resistant tape.
  • the flame-retardant and flame-retardant coatings prepared by the original toughened ceramic coating technology of the high flame-retardant and refractory tapes used in this embodiment are optimized to optimize the preparation of the toughened ceramic coating powder particles and the polymer gel process to make the ceramic coating powder
  • the content in the flame-retardant and refractory coating is ⁇ 30%, the particle size is 400-800 mesh, the elongation change rate at break ⁇ 50%, and the surface does not crack at 950°C for 4h.
  • the bubble particle size ⁇ 0.15mm, and the dispersion uniformity ⁇ 92%; optimize the process of vacuum drying equipment, the solid content of the precursor surface after coating is 300g/m2, the error is ⁇ 5g/m2, the surface after curing The thickness is 1.5-1.8mm, energy saving and consumption reduction can reach more than 30%.
  • Step S101 Change the polyester yarn with a linear density of 50 to a polyester yarn with a linear density of 150 dtex, and change the 45 double-strand medium alkali glass fiber yarn to 21 single-strand alkali-free glass fiber yarn;
  • Step S103 Change the warp with a density of 30 strands/cm to a warp with a density of 40 strands/cm, and change the weft with a density of 10 strands/cm to a weft with a density of 16 strands/cm. Change the cloth to a piece of cloth with a width of 2.1 meters, and change the piece weight of 80g/m 2 to 120g/m 2 ;
  • Step S105 Change the cured surface thickness of 1.5mm to the cured surface thickness of 1.8mm;
  • Step S106 Change the temperature under the 150°C high-temperature vacuum environment to the 180°C high-temperature vacuum environment.
  • Step S101 Change the polyester yarn with a linear density of 50 to a polyester yarn with a linear density of 100 dtex, and change the 45 double-strand medium alkali glass fiber yarn to 33 single-strand alkali-free glass fiber yarn;
  • Step S103 Change the warp with a density of 30 threads/cm to a warp with a density of 35 threads/cm, change the weft with a density of 10 threads/cm to a weft with a density of 14 threads/cm, and change the width of 1.5 meters Change the cloth to a piece of cloth with a width of 1.8 meters, and change the piece weight of 80g/m 2 to piece weight of 100g/m 2 ;
  • Step S105 Change the cured surface thickness of 1.5mm to the cured surface thickness of 1.7mm;
  • Step S106 Change the temperature under the 150°C high-temperature vacuum environment to the 160°C high-temperature vacuum environment.
  • the high flame-retardant and fire-resistant wrapping tape prepared in this embodiment has the following advantages:

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Abstract

本发明公开一种可识别耐火包带及其制备方法，其结构包括包带本体，在包带本体的一侧表面设置有防伪层，防伪层包括图案层和蜡乳保护层，图案层外侧涂覆有蜡乳保护层；其制备方法包括：选用高阻燃耐火包带；利用网纹辊将图案喷涂到高阻燃耐火包带表面形成图案层；在步骤S2中的图案层表面喷涂阻燃蜡乳液形成蜡乳保护层，然后收卷分切，制成可识别高阻燃耐火包带，本发明解决了现有技术中的高阻燃耐火包带无法在高温下显示产品信息的技术问题。

Description

一种可识别耐火包带及其制备方法 技术领域
本发明涉及耐火包带技术领域，尤其涉及一种可识别耐火包带及其制备方法。
背景技术
阻燃耐火包带，能在火焰直接燃烧下能保持电缆的绝缘性，用于制作耐火电线电缆的耐火绝缘层。
目前在该领域国内同类产品性能参差不齐，国外其他厂家也没有同时具备无卤型高阻燃耐火包带多性能缆芯包带材料,如美国杜邦、日本东丽公司单一的阻燃、耐火缆芯包带，性能虽然优越，但不同时具备阻燃、耐火、抗老化等多项性能，也难以满足中国领跑世界的核电、高铁等线缆的长寿命要求。
授权公告号为：CN202258490 U的发明，其公开了一种新型环保高强度耐火包带，由玻璃纤维布(1)、软陶防火层(2)、新型环保薄膜(3)构成，其特征在于该新型环保耐阻燃玻璃布包带外层设置新型环保薄膜(3)，新型环保薄膜(3)内包覆一层软陶防火层(2)，软陶防火层(2)内部包裹一层玻璃纤维布(1)。用该发明包扎的电缆其结构坚韧，光滑圆整、经久耐用且造价低廉。集高效环保与阻燃隔热等特点于一身，是电线电缆制造理想的包扎用带。然而在经过燃烧后，由于电缆外部护套层内部绝缘层表面规格、型号及生产厂家、生产日期已经消失，无法识别，不能判断电缆品种以及追究原生产厂家。
发明内容
本发明的目的是提供一种可识别耐火包带及其制备方法，解决了现有技术中的高阻燃耐火包带无法在高温下显示产品信息的技术问题。
一种可识别耐火包带，包括包带本体，所述包带本体的一侧表面设置有 防伪层，所述防伪层包括图案层和蜡乳保护层，所述图案层涂覆在所述包带本体的侧面，且所述图案层外侧涂覆有所述蜡乳保护层。
本发明的有益效果是该包带氧指数＞60％、耐火性能为950℃/4h，在高温燃烧情况下，自身不受到破坏，且表面在高温下会自动显示出生产日期、厂家、电缆型号规格等图案，便于更快认知电缆品种和追究原生产厂家。
在上述技术方案的基础上，本发明还可以做如下改进：
进一步地，所述包带本体为高阻燃耐火包带。
进一步地，所述图案层包括电缆规格、型号以及生产日期信息，且图案层为水性色浆图案层。
进一步地，所述蜡乳保护层为阻燃蜡乳层，且蜡乳保护层在＞100℃温度下自然挥发，采用本步的有益效果是当蜡乳保护层蒸发后，图案层会自动显示出来，便于其他人员知晓图案层信息。
进一步地，所述图案层的厚度为0.05mm-0.15mm，所述蜡乳保护层的厚度为0.10mm-0.15mm，采用本步的有益效果是通过控制图案层、蜡乳保护层的厚度，这样能够有效避免分层现象，同时便于控制包带整体的重量。
一种可识别耐火包带的制备方法，所述可识别耐火包带包括包带本体，所述包带本体的一侧表面设置有防伪层，所述防伪层包括图案层和蜡乳保护层，所述图案层外侧涂覆有所述蜡乳保护层；
所述可识别耐火包带的制备方法包括以下步骤：
步骤S1：选用高阻燃耐火包带；
步骤S2：利用网纹辊将图案涂覆到高阻燃耐火包带表面形成图案层；
步骤S3：在步骤S2中的图案层表面喷涂阻燃蜡乳液形成蜡乳保护层，然后收卷分切，制成可识别高阻燃耐火包带。
进一步地，所述步骤S1中的高阻燃耐火包带包括功能复合纤维层，所述功能复合纤维层的上表面和下表面涂覆有阻燃耐火涂层，所述功能复合纤维层与阻燃耐火涂层之间设置有抗氧化涂层。
进一步地，所述步骤S1的高阻燃耐火包带由如下步骤制备而成：
步骤S101：选用线密度为50-150dtex的涤纶纱为经纱，选用45支双股或21-33支单股纱的中碱或无碱玻纤纱为纬纱；
步骤S102：进行纤维界面锚固技术处理，选用TiO 2无机纳米粒子对经纱和纬纱的纤维表面有机化修饰，拉伸强度≥200N/2.5cm，在180次/分高频摆动10分钟后测试表面脱粉率＜0.5％；
步骤S103：选用锚固好的涤纶纤维做经纱，密度30-40根/cm，选用锚固好的玻纤纱做纬纱，密度10-16根/cm，采用高速喷水织机制成宽幅1.5-2.1米的匹布，匹布克重80-120g/m 2；
步骤S104：把匹布两面浸渍于Si-Mo-Cr液体，进行Si-Mo-Cr抗氧化涂层；
步骤S105:利用发泡喷涂技术，将表面抗氧化层已处理好的匹布进行阻燃耐火涂层的涂覆，涂覆后表面固含量300±5g/m2，固化后表面厚度达1.5-1.8mm；
步骤S106：在150-180℃高温真空环境下进行烘干处理，制成所述的高阻燃耐火包带。
进一步地，所述步骤S2的具体步骤如下：首先利用纳米研磨机将沙土制作成水性色浆，然后将水性色浆转移到网纹辊的凹点中，最后利用网纹辊将沙土保护层涂覆至图案层表面。
进一步地：所述步骤S3中在图案层表面喷涂阻燃蜡乳液形成蜡乳保护层时，蜡乳保护层的厚度是直至目视不透明为止。
本发明的有益效果是通过高速纳米研磨机利用沙土将带有电缆规格、型号以及生产日期的图案层隐形喷涂到耐火阻燃涂层表面，并在沙土保护层表面涂覆有蜡乳保护层，使得本发明在使用过程中，氧指数＞60％、耐火性能为950℃/4h，在高温燃烧情况下，自身不受到破坏，在高温环境下，蜡乳保护层自然挥发，隐形的图案层会自动显示，便于更快认知电缆品种和追究原生产厂家。
附图说明
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案，下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图是本发明的一些实施方式，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的 附图。
图1为本发明具体实施例1所述的一种可识别耐火包带的结构示意图；
附图标记：
1-包带本体；2-防伪层；
101-功能复合纤维层；102-阻燃耐火涂层；103-抗氧化涂层；
201-图案层；202-蜡乳保护层。
具体实施方式
下面将结合附图对本发明技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本发明的技术方案，因此只作为示例，而不能以此来限制本发明的保护范围。
需要注意的是，除非另有说明，本申请使用的技术术语或者科学术语应当为本发明所属领域技术人员所理解的通常意义。
在本申请的描述中，需要理解的是，术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
实施例1
如图1所示，本实施例所提供的一种可识别耐火包带，包括包带本体1，所述包带本体1的一侧表面设置有防伪层2，高阻燃耐火包带是应于较为苛刻的环境中，在发生火灾时，高阻燃耐火包带能够阻止火势蔓延，防止其进一步扩散至电缆，造成重大损失；而本实施例中在包带外侧涂覆防伪层，该层可以用于和其他产品做区分；因为本实施例的应用环境特殊，为了避免该防伪层2在高温受到破化，影响防伪层2上的标识，所以本实施例中防伪层2是耐高温防伪层，必须要能够耐高温，或者防伪层2内部的标识不会在受到高温或者火焰时发生损坏。
其中，本实施中所述包带本体1为高阻燃耐火包带，同理，本实施例主要是应用于核电、高铁等行业，对于耐高温性能要求非常高，因此包带本体 1需是高阻燃耐火包带。
其中，所述防伪层2包括图案层201和蜡乳保护层202，所述蜡乳保护层202涂覆在所述图案层201的表面；本实施例中的图案层201可以打印上电缆规格、型号、生产日期、厂家等信息，一是方便客户进行选用，二是方便客户进行监督和责任追溯；本实施例添加蜡乳保护层202，所述蜡乳保护层202为阻燃蜡乳层，且蜡乳保护层在＞100℃温度下自然挥发，首先蜡乳保护层202可以起到一定的保护作用，正常使用的情况下，有效避免图案层遭受到磨损，其次，蜡乳保护层202达到一定厚度的情况下，是不透明的，这样能够有效避免产品信息的泄漏，防止他人进行模仿、制造和生产；再次，蜡乳保护层202在高温下(大于100℃)的情况下，会自然挥发，这样图案层就会自动显示出来，便于人员进行追踪和观察，从而确定该包带的信息。
其中，所述图案层201为水性色浆图案层。本实施例中的水性色浆图案层包括沙土，颜色可为红色、黑色、黄色；沙土的成本非常低，从整体上可以降低制造成本，同时也能够降低使用成本；沙土该材质环保，在高温下不会燃烧产生有害物质，同时正常使用情况下，也不会产生有害物质，不会对环境产生影响；沙土能够承受5000℃以上的高温，在高温下，图案层不会受到损坏。
本实施例中对图案层、蜡乳保护层的厚度进行控制，所述图案层的厚度为可以为0.05mm或0.06mm或0.07mm或0.13mm或0.14mm或0.15mm或0.05mm-0.15mm中的任一数值，所述蜡乳保护层的厚度为0.10mm或0.11或0.12或0.13mm或0.14mm或0.15mm或0.10mm-0.15mm中的任一数值，如果图案层厚度较低时，无法长时间保证信息清晰，如果厚度较高，会出现包带分层现象和包带重量较大的问题，影响包带的使用；如果蜡乳保护层的厚度太低，无法起到保护图案层的作用，如果蜡乳保护层的厚度太高，会出现包带分层现象和包带重量较大的问题，影响包带的使用。
实施例2
本实施例公开了实施例1中的可识别高阻燃耐火包带的制备方法，所述可识别耐火包带包括包带本体，所述包带本体的一侧表面设置有防伪层，所述防伪层包括图案层和蜡乳保护层，所述图案层外侧涂覆有所述蜡乳保护 层；
所述可识别耐火包带的制备方法包括以下步骤：
步骤S1：选用高阻燃耐火包带；
步骤S2：利用网纹辊将图案涂覆到高阻燃耐火包带表面形成图案层；
步骤S3：在步骤S2中的图案层表面喷涂阻燃蜡乳液形成蜡乳保护层，然后收卷分切，制成可识别高阻燃耐火包带。
关于步骤S1，对包带本体进行选用，选用为高阻燃耐火包带，针对于其工作的环境，需要承受高温，且还必须要防止线缆点燃，因此包带本体需具备高阻燃和耐火的特性。
关于步骤S2，其中图案层包括电缆规格、型号以及生产日期等信息，在制备时，通过网纹辊进行图案的处理，该方法主要是利用网纹辊凹点上胶工艺，将包含电缆规格、型号、生产日期的图案涂覆到高阻燃耐火包带表面；
关于网纹辊凹点上胶工艺，在凹点涂覆的是水性色浆，是高速纳米研磨机对沙土进行加工，制作的水性色浆，在使用时，先将制作完成的水性色浆涂覆到网纹辊的凹点处，而网纹辊凹点包括以下信息，电缆规格、型号以及生产日期等，最后将图案涂覆至高阻燃耐火包带表面；具体步骤如下，先在圆形辊表面雕刻制成所需的图形，图形是印于圆形辊表面，再在其雕刻制作而成的凹板图形表面，再次运用激光技术在其外表雕刻制作成100-200目网纹，这样更有利于粘胶涂覆，将水性色浆涂覆在上面，然后运用刮刀、上压辊相互配合，将图案层涂覆至高阻燃耐火包带表面。
关于步骤S3：为了防止在高速绕包时，带材在高速绞合的情况下变形，图案会发生脱粉、图案变形的情况，因此需要在图案层的表面添加阻燃蜡乳层，具体的操作方法是进行喷涂，将乳白色不透明的阻燃蜡乳液喷涂至图案层的表面，直至目视不透明为止，待冷却后，形成蜡乳保护层，这样能够起到表面保护、覆盖的作用，可以有效保护图案的完整性，避免图案在绞合过程中，发生损伤；同时阻燃蜡乳液还有个特性，就是高温时，会自然挥发，这样一旦发生特殊情况，例如火灾时，阻燃蜡乳层会接触高温后挥发，此时图案层就会自动浮现，从而知晓线缆、包带一些具体性能参数，便于使用人员进行事故调查和事故追踪。
实施例3：
本实施例是针对于实施例2步骤S1中的高阻燃耐火包带进行的说明，实施例2选用的高阻燃耐火包带并非是现有的常规的高阻燃耐火包带；因为目前在该领域，国内同类产品性能参差不齐，国外其他厂家也没有同时具备无卤型高阻燃耐火包带多性能缆芯包带材料,如美国杜邦、日本东丽公司单一的阻燃、耐火缆芯包带，性能虽然优越，但不同时具备阻燃、耐火、抗老化等多项性能，无法满足中国的核电、高铁等线缆的长寿命要求；因此需要选用一种同时具备阻燃、耐火、抗老化等多项性能的高阻燃耐火包带，所以选用如下结构的高阻燃耐火包带，其具体结构包括功能复合纤维层101，所述功能复合纤维层101的上表面和下表面涂覆有阻燃耐火涂层102，所述功能复合纤维层101与阻燃耐火涂层102之间设置有抗氧化涂层103；本实施例公开的高阻燃耐火包带相比较现有的耐火包带，抗氧化涂层103和阻燃耐火涂层102不一样，本实施例中的抗氧化涂层103是Si-Mo-Cr、乙酯和交联剂甲醛混合制成的涂层，各成分的体积含量如下：
Si-Mo-Cr     15％；
乙酯         80％；
交联剂甲醛   5％。
而阻燃耐火涂层102是由纳米带增韧陶瓷粉体、硅胶、锑类阻燃剂、BPO固化剂、MF甲醛缩合物分散剂和乙酯混合而成的涂层，各物质的重量百分比为：
Figure PCTCN2019128209-appb-000001
本实施例利用优化带增韧陶瓷涂层粉体颗粒制备和聚合凝胶工艺，使陶瓷涂层粉体在阻燃耐火涂层中含量≥30％，颗粒尺寸在400-800目，断裂伸长变化率≤50％，950℃4h表面不开裂。运用智能发泡工艺，使气泡粒径≤0.15mm，分散均匀度≥92％；优化真空烘干设备的工艺，涂覆后前驱体表 面固含量300g/m2，误差±5g/m2，固化后表面厚度达1.5-1.8mm,节能降耗达30％以上。
实施例4：
本实施例公开的是关于实施例3中所述的高阻燃耐火包带该高阻燃耐火包带运用独创纳米带增韧陶瓷涂层技术制备独特的阻燃耐火涂层前驱体，运用独特的Si-Mo-Cr抗氧化涂层工艺、功能复合纤维添加-锚固技术、热喷涂发泡涂覆制备技术、智能恒压真空烘干等工艺技术，把前驱体涂覆于功能复合纤维表面，最终制成无卤型高阻燃耐火包带材料。该高阻燃耐火包带选用以下步骤制备而成的高阻燃耐火包带。
其具体制备步骤如下：
步骤S101：选用线密度为50dtex的涤纶纱为经纱，选用45支双股中碱玻纤纱为纬纱；
步骤S102：进行纤维界面锚固技术处理，选用TiO 2无机纳米粒子对经纱和纬纱的纤维表面有机化修饰，拉伸强度≥200N/2.5cm，在180次/分高频摆动10分钟后测试表面脱粉率＜0.5％；
步骤S103：选用锚固好的涤纶纤维做经纱，密度30根/cm，选用锚固好的玻纤纱做纬纱，密度10根/cm，采用高速喷水织机制成宽幅1.5米的匹布，匹布克重80g/m 2；
步骤S104：把匹布两面浸渍于Si-Mo-Cr液体，进行Si-Mo-Cr抗氧化涂层，这样能够加大纤维界面机械互锁结构致密性，进一步解决缓解涂层物质与基体热膨胀系数不匹配问题和涂层的开裂及脱落趋势，保证其抗氧化失重率≤5％；
步骤S105:利用发泡喷涂技术，将表面抗氧化层已处理好的匹布进行阻燃耐火涂层的涂覆，涂覆后表面固含量300±5g/m2，固化后表面厚度达1.5mm；
步骤S106：在150℃高温真空环境下进行烘干处理，制成所述的高阻燃耐火包带。
本实施例选用的高阻燃耐火包带独创带增韧陶瓷涂层技术制备的阻燃 耐火涂层，优化带增韧陶瓷涂层粉体颗粒制备和聚合凝胶工艺，使陶瓷涂层粉体在阻燃耐火涂层中含量≥30％，颗粒尺寸在400-800目，断裂伸长变化率≤50％，950℃4h表面不开裂。运用智能发泡工艺，使气泡粒径≤0.15mm，分散均匀度≥92％；优化真空烘干设备的工艺，涂覆后前驱体表面固含量300g/m2，误差±5g/m2，固化后表面厚度达1.5-1.8mm,节能降耗达30％以上。
实施例5：
与实施例4相比，对以下步骤的具体参数进行修改：
步骤S101：将线密度为50的涤纶纱改为线密度为150dtex的涤纶纱，将45支双股的中碱玻纤纱改为21支单股的无碱玻纤纱；
步骤S103：将密度为30根/cm的经纱改为密度为40根/cm的经纱，将密度为10根/cm的纬纱改为密度为16根/cm的纬纱，将宽幅1.5米的匹布改为宽幅2.1米的匹布，将匹布克重80g/m 2改为匹布克重120g/m 2；
步骤S105:将固化后表面厚度达1.5mm改为固化后表面厚度达1.8mm；
步骤S106：将在150℃高温真空环境下改为在180℃高温真空环境下。
实施例6：
与实施例4相比，对以下步骤的具体参数进行修改：
步骤S101：将线密度为50的涤纶纱改为线密度为100dtex的涤纶纱，将45支双股的中碱玻纤纱改为33支单股的无碱玻纤纱；
步骤S103：将密度为30根/cm的经纱改为密度为35根/cm的经纱，将密度为10根/cm的纬纱改为密度为14根/cm的纬纱，将宽幅1.5米的匹布改为宽幅1.8米的匹布，将匹布克重80g/m 2改为匹布克重100g/m 2；
步骤S105:将固化后表面厚度达1.5mm改为固化后表面厚度达1.7mm；
步骤S106：将在150℃高温真空环境下改为在160℃高温真空环境下。
本实施例制得的高阻燃耐火包带与现有技术中已有的耐火包带相比，具有以下优点：
Figure PCTCN2019128209-appb-000002
Figure PCTCN2019128209-appb-000003
本发明的说明书中，说明了大量具体细节。然而，能够理解，本发明的实施例可以在没有这些具体细节的情况下实践。在一些实例中，并未详细示出公知的方法、结构和技术，以便不模糊对本说明书的理解。
在本说明书的描述中，参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外，在不相互矛盾的情况下，本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或 示例的特征进行结合和组合。
最后应说明的是：以上各实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述各实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分或者全部技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的范围，其均应涵盖在本发明的权利要求和说明书的范围当中。

Claims (10)

  1. 一种可识别耐火包带，包括包带本体，其特征在于，所述包带本体的一侧表面设置有防伪层，所述防伪层包括图案层和蜡乳保护层，所述图案层涂覆在所述包带本体的侧面，且所述图案层外侧涂覆有所述蜡乳保护层。
  2. 根据权利要求1所述的一种可识别耐火包带，其特征在于，所述包带本体为高阻燃耐火包带。
  3. 根据权利要求2所述的一种可识别耐火包带，其特征在于，所述图案层包括电缆规格、型号以及生产日期信息，且图案层为水性色浆图案层。
  4. 根据权利要求3所述的一种可识别耐火包带，其特征在于，所述蜡乳保护层为阻燃蜡乳层，且蜡乳保护层在＞100℃温度下自然挥发。
  5. 根据权利要求4所述的一种可识别耐火包带，其特征在于，所述图案层的厚度为0.05mm-0.15mm，所述蜡乳保护层的厚度为0.10mm-0.15mm。
  6. 一种可识别耐火包带的制备方法，其特征在于，所述可识别耐火包带包括包带本体，所述包带本体的一侧表面设置有防伪层，所述防伪层包括图案层和蜡乳保护层，所述图案层外侧涂覆有所述蜡乳保护层；
    所述可识别耐火包带的制备方法包括以下步骤：
    步骤S1：选用高阻燃耐火包带；
    步骤S2：利用网纹辊将图案涂覆到高阻燃耐火包带表面形成图案层；
    步骤S3：在步骤S2中的图案层表面喷涂阻燃蜡乳液形成蜡乳保护层，然后收卷分切，制成可识别高阻燃耐火包带。
  7. 根据权利要求6所述的一种可识别耐火包带的制备方法，其特征在于，所述步骤S1中的高阻燃耐火包带包括功能复合纤维层，所述功能复合纤维层的上表面和下表面涂覆有阻燃耐火涂层，所述功能复合纤维层与阻燃耐火涂层之间设置有抗氧化涂层。
  8. 根据权利要求7所述的一种可识别耐火包带的制备方法，其特征在于，所述步骤S1的高阻燃耐火包带由如下步骤制备而成：
    步骤S101：选用线密度为50-150dtex的涤纶纱为经纱，选用45支双股或21-33支单股纱的中碱或无碱玻纤纱为纬纱；
    步骤S102：进行纤维界面锚固技术处理，选用TiO 2无机纳米粒子对经 纱和纬纱的纤维表面有机化修饰，拉伸强度≥200N/2.5cm，在180次/分高频摆动10分钟后测试表面脱粉率＜0.5％；
    步骤S103：选用锚固好的涤纶纤维做经纱，密度30-40根/cm，选用锚固好的玻纤纱做纬纱，密度10-16根/cm，采用高速喷水织机制成宽幅1.5-2.1米的匹布，匹布克重80-120g/m 2；
    步骤S104：把匹布两面浸渍于Si-Mo-Cr液体，进行Si-Mo-Cr抗氧化涂层；
    步骤S105:利用发泡喷涂技术，将表面抗氧化层已处理好的匹布进行阻燃耐火涂层的涂覆，涂覆后表面固含量300±5g/m 2，固化后表面厚度达1.5-1.8mm；
    步骤S106：在150-180℃高温真空环境下进行烘干处理，制成所述的高阻燃耐火包带。
  9. 根据权利要求6所述的一种可识别耐火包带的制备方法，其特征在于，所述步骤S2的具体步骤如下：首先利用纳米研磨机将沙土制作成水性色浆，然后将水性色浆转移到网纹辊的凹点中，最后利用网纹辊将图案层涂覆至阻燃耐火涂层表面。
  10. 根据权利要求9所述的一种可识别耐火包带的制备方法，其特征在于：所述步骤S3中在图案层表面喷涂阻燃蜡乳液形成蜡乳保护层时，蜡乳保护层的厚度是直至目视不透明为止。
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