WO2020192115A1 - Multi-station flexible tape exposure device and exposure method - Google Patents

Multi-station flexible tape exposure device and exposure method Download PDF

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Publication number
WO2020192115A1
WO2020192115A1 PCT/CN2019/114734 CN2019114734W WO2020192115A1 WO 2020192115 A1 WO2020192115 A1 WO 2020192115A1 CN 2019114734 W CN2019114734 W CN 2019114734W WO 2020192115 A1 WO2020192115 A1 WO 2020192115A1
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WO
WIPO (PCT)
Prior art keywords
measurement
flexible
unit
exposure
station
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PCT/CN2019/114734
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French (fr)
Chinese (zh)
Inventor
陈勇辉
李志丹
李会丽
Original Assignee
上海微电子装备(集团)股份有限公司
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Publication of WO2020192115A1 publication Critical patent/WO2020192115A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/02Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
    • H05K3/06Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process

Definitions

  • the present invention relates to the technical field of photolithography, in particular to a multi-station flexible tape exposure device and an exposure method.
  • the thin-film circuit substrates made of flexible tapes are widely used in mobile phones, liquid crystal screens, smart cards and other fields.
  • the process of making a thin film circuit substrate from a tape-shaped flexible tape usually includes: the process of coating a photoresist on the tape-shaped flexible tape, the exposure and development process of transferring the pattern on the photomask to the photoresist, and the photoresist The pattern is transferred to the etching process on the flexible tape.
  • the strip-shaped flexible reel is usually wound on a reel. In each process, the strip-shaped flexible reel is rolled out from the reel to the corresponding work table, processed accordingly, and then wound on the reel again after the processing is completed.
  • the workpiece table used in the exposure process has only one station, and the station includes at least one exposure field.
  • the ribbon-shaped flexible web is first moved to the station of the workpiece table, and then the ribbon-shaped flexible The web performs alignment measurement and/or focal plane measurement, and then adjusts the workpiece table according to the data of the alignment measurement and/or focal plane measurement to adjust the focus of the ribbon-shaped flexible web to ensure the ribbon-shaped flexible web
  • the belt is adjusted to a state suitable for exposure, and then an exposure unit is used to expose the belt-shaped flexible web.
  • this exposure method is to perform alignment measurement, focus adjustment and exposure on a strip-shaped flexible reel in sequence. After the strip-shaped flexible reel is exposed, the next strip-shaped flexible reel can be measured and focused. Adjust and expose until the exposure of all belt-shaped flexible rolls is completed. That is, this exposure method adopts the mode of alignment measurement, focus adjustment, and exposure sequence, which takes a long time and results in low productivity, which is not conducive to mass production.
  • the purpose of the present invention is to provide a multi-station flexible tape-reel exposure device and an exposure method, which can reduce the process time of the exposure process and increase the productivity.
  • the present invention provides a multi-station flexible tape web exposure device, including:
  • Illumination unit for emitting light beam
  • the objective lens unit is used to transfer the light beam passing through the mask to the flexible web for exposure;
  • a workpiece table having a plurality of stations for carrying the flexible tape
  • a measuring unit for performing alignment measurement and/or focal plane measurement on the flexible web carried on the workpiece table
  • a conveying unit for conveying the flexible web to the workpiece table
  • the area under the objective lens unit is defined as an exposure area, and the area under the measurement unit is defined as a measurement area; at least two of the workstations of the workpiece table can be located in the exposure area and the measurement area separately and simultaneously , So that the different flexible webs on different stations are exposed and measured separately and simultaneously; wherein, according to the measurement results of the flexible webs obtained by the measurement unit in the measurement area, the same After the flexible web is moved to the exposure zone, it can be within the focal depth range of the objective lens unit and/or can achieve exposure alignment.
  • the flexible web located in the measurement area can be moved to the exposure area, and before the flexible web in the exposure area is exposed, according to the The measurement result of the measurement unit makes the flexible web of the exposure area within the focal depth range of the objective lens unit and/or achieves exposure alignment.
  • a first alignment mark is provided on the flexible web
  • the measurement unit includes: a first light source, an alignment mark unit, a bearing platform for carrying the alignment mark unit, and a first image acquisition unit, and the alignment mark unit is provided with the first alignment mark unit.
  • the second alignment mark corresponding to the mark;
  • the first light source is used to provide alignment light, which irradiates the second alignment mark and the first alignment mark in sequence and is reflected by the flexible web on the measurement area, The reflected light passes through the alignment mark unit to the first image acquisition unit to obtain alignment data.
  • the measurement unit further includes: a second light source, a projection lens assembly, a detection mirror assembly, and a second image acquisition unit.
  • the second light source is used to provide measurement light that passes through the projection mirror assembly.
  • the surface of the flexible web on the measurement area is irradiated and reflected, and the reflected light passes through the probe mirror assembly and then reaches the second image acquisition unit to obtain focal plane measurement data.
  • the multi-station flexible tape web exposure device further includes:
  • the mask adjustment unit is configured to adjust the mask according to the measurement result of the measurement unit so that the flexible web of the exposure area is within the focal depth range of the objective lens unit.
  • the multi-station flexible tape web exposure device further includes:
  • the control unit is signally connected to the measurement unit, the photomask adjustment unit, and the transmission unit, and is configured to control the photomask adjustment unit to adjust the photomask according to the measurement result of the measurement unit to make the photomask
  • the flexible roll of the exposure zone is within the focal depth range of the objective lens unit.
  • the photomask adjustment unit includes a first photomask adjustment mechanism and a second photomask adjustment mechanism, and the first photomask adjustment mechanism is used to adjust the photomask along the vertical direction according to the focal plane measurement data.
  • the direction of the surface of the workpiece table is moved, and the second mask adjustment mechanism is used for adjusting the movement of the mask in a plane parallel to the surface of the workpiece table according to the alignment data.
  • the first mask adjustment mechanism includes: a first displacement sensor and at least one first adjustment assembly, the first adjustment assembly includes a first motor and a screw, and the first motor is used to drive the screw It moves in a direction perpendicular to the surface of the workpiece table, thereby driving the photomask fixed on the mask table to move, and the first displacement sensor is used to obtain displacement data of the mask table.
  • the second photomask adjustment mechanism includes: a second displacement sensor and at least two second adjustment assemblies, the second adjustment assembly includes a second motor, a cam and an elastic element, and the second motor is used for The cam is driven to rotate so that the elastic element drives the mask table to move, so that the photomask fixed on the mask table moves in a plane parallel to the surface of the workpiece table.
  • the conveying unit includes: an unwinding roll, a first intermediate guide roll, a second intermediate guide roll, and a rewinding roll
  • the control unit is used to control the flexible web to pass from the unwinding roll to
  • the first intermediate guide roller is guided to the work table, and after being driven on the work table, is guided to the winding roller through the second intermediate guide roller.
  • the multi-station flexible tape web exposure device further includes:
  • the workpiece stage adjustment unit is configured to adjust the workpiece stage according to the measurement result of the measurement unit so that the flexible web of the exposure area is within the focal depth range of the objective lens unit.
  • the multi-station flexible tape web exposure device further includes:
  • the control unit is signally connected to the measurement unit, the workpiece table adjustment unit, and the transmission unit, and the control unit is used to control the workpiece table adjustment unit to adjust the workpiece table according to the measurement result of the measurement unit
  • the flexible web of the exposure zone is within the focal depth range of the objective lens unit.
  • the workpiece table adjustment unit is used to adjust the workpiece table to move in a direction perpendicular to the surface of the workpiece table according to the focal plane measurement data, and the workpiece table adjustment unit is also used to adjust the position according to the alignment
  • the data adjusts the movement of the workpiece table in a plane parallel to the surface of the workpiece table.
  • the number of the measurement unit, the mask stage, the objective lens unit, and the illumination unit is two, and both sides of the workpiece stage are provided with one measurement unit and one
  • the mask stage, one objective lens unit and one illumination unit, the two objective lens units on both sides of the workpiece stage are directly opposite to each other, and the two measuring units on both sides of the workpiece stage are directly opposite to each other.
  • the number of the measuring unit, the mask stage, the objective lens unit, the illumination unit, and the mask adjustment unit are all two, and the workpiece stage is provided with one spot on each side.
  • the measuring unit, the mask stage, the objective lens unit, the illumination unit, and the mask adjustment unit, the two objective lens units on both sides of the workpiece stage are facing each other, and The two measuring units on both sides of the workpiece table are directly opposite to each other.
  • the workpiece table has a frame structure or a plate structure.
  • the workpiece table is a rectangular frame and the corners of the rectangular frame are provided with pressing plates.
  • the present invention also provides a multi-station flexible tape exposure method.
  • the light beams emitted by the lighting unit sequentially pass through the mask and the objective lens unit carried on the mask table, and then irradiate the flexible tape carried on the workpiece table. Exposure on flexible tape;
  • the multi-station flexible web exposure method includes the following steps:
  • the measurement result of the flexible web obtained by the measurement unit makes the flexible web of the exposure zone within the focal depth range of the objective lens unit and/or achieves exposure alignment.
  • the workpiece table is fixed and the flexible web is driven on the workpiece table.
  • the workpiece table includes a first station and a second station, the first station is located in the exposure area, the second station is located in the measurement area, and the flexible web includes N There are two flexible tape subunits, N is greater than or equal to 2.
  • the exposure process of the i-th to Nth flexible tape subunits includes:
  • the i-th flexible webbing subunit After the i-th flexible webbing subunit is exposed, it is transmitted from the first station, and at the same time, the i+1th flexible webbing subunit that has completed alignment measurement and/or focal plane measurement is removed from the second work station.
  • the position is transferred to the first station, and the photomask is adjusted according to the measurement result of the i+1th flexible tape subunit during the transfer process so that the i+1th flexible tape subunit subsequently arrives
  • the first station is within the focal depth range of the objective lens unit; and after the i+1th flexible tape subunit reaches the first station, the i+1th flexible tape
  • the unit performs exposure, and synchronously performs alignment measurement and/or focal plane measurement on the i+2th flexible tape subunit newly introduced in the first station.
  • the method before exposing the first flexible tape subunit, the method further includes:
  • the first flexible webbing subunit is transferred from the second station to the first station, and the photomask is adjusted according to the measurement result of the first flexible webbing subunit during the transmission process so that all The first flexible tape winding subunit subsequently reaches the first station and is within the focal depth range of the objective lens unit;
  • the first flexible webbing subunit arrives at the first station, the first flexible webbing subunit is exposed and synchronized to the second newly introduced second station at the second station.
  • the flexible tape subunit performs alignment measurement and/or focal plane measurement.
  • the workpiece table moves and drives the flexible web fixed on the workpiece table to move.
  • the workpiece table includes M stations arranged in sequence, where M ⁇ 3, and the flexible tape set on the M stations includes K flexible tape subunits, 3 ⁇ K ⁇ M, right
  • the exposure process of the i-th to K-1th flexible tape subunit includes:
  • the workpiece table moves to transfer the i-th flexible tape subunit from the exposure area, and at the same time, it will complete the alignment measurement and/or focal plane measurement.
  • the i+1th flexible webbing subunit is transferred from the measurement area to the exposure area.
  • the photomask is adjusted according to the measurement result of the i+1th flexible webbing subunit so that the The (i+1)th flexible tape winding subunit subsequently reaches the exposure zone and is within the focal depth range of the objective lens unit;
  • the i+1th flexible webbing subunit After the (i+1)th flexible webbing subunit reaches the exposure area, the i+1th flexible webbing subunit is exposed.
  • the measurement process of the first flexible tape subunit includes:
  • the workpiece table moves to transfer the first flexible tape subunit from the measurement area to the exposure area, and according to the measurement of the first flexible tape subunit during the transfer process As a result, the photomask is adjusted so that the first flexible tape winding subunit subsequently reaches the exposure area and is within the focal depth range of the objective lens unit;
  • the first flexible webbing subunit After the first flexible webbing subunit reaches the exposure zone, the first flexible webbing subunit is exposed, and the second flexible webbing subunit on the measurement area is synchronized to perform alignment measurement and/ Or focal plane measurement;
  • the exposure process of the Kth flexible tape subunit includes:
  • the workpiece table moves to transfer the Kth flexible tape subunit from the measurement area to the exposure area, and according to the first The measurement results of the K flexible tape winding subunits adjust the mask so that the Kth flexible tape winding subunit subsequently reaches the exposure area and is within the focal depth range of the objective lens unit;
  • the workpiece table moves back to the initial position.
  • a first alignment mark is provided on the flexible web;
  • the measurement unit includes: a first light source, a bearing platform for carrying the alignment mark unit, and a first image acquisition unit, the alignment mark A second alignment mark corresponding to the first alignment mark is provided on the unit;
  • the process of obtaining the alignment data includes:
  • the first light source provides alignment light, which irradiates the second alignment mark and the first alignment mark in sequence and is reflected by the flexible web on the measurement area, and the reflected light passes through From the alignment marking unit to the first image acquisition unit to obtain alignment data;
  • the photomask or/and the work stage are adjusted to move in a plane parallel to the surface of the work stage to achieve exposure alignment.
  • the measurement unit further includes: a second light source, a projection mirror assembly, a detection mirror assembly, and a second image acquisition unit;
  • the process of obtaining focal plane measurement data includes:
  • the second light source provides measurement light, the measurement light irradiates the surface of the flexible web on the measurement area through the projection lens assembly and is reflected, and the reflected light reaches the second image after passing through the detection mirror assembly Acquisition unit to obtain focal plane measurement data;
  • Adjust the reticle or/and the workpiece table to move in a direction perpendicular to the surface of the workpiece table according to the focal plane measurement data, so that the flexible web of the exposure area is in the focal depth range of the objective lens unit Inside.
  • the number of the measurement unit, the mask stage, the objective lens unit, and the illumination unit is two, and both sides of the workpiece stage are provided with one measurement unit and one A mask stage, one objective lens unit and one illumination unit, the two objective lens units on both sides of the workpiece stage are directly opposite to each other, and the two measuring units on both sides of the workpiece stage are directly opposite to each other;
  • the multi-station flexible web exposure method is used for double-sided exposure of the flexible web.
  • the workpiece table has a plurality of stations for setting the flexible tape, and the flexible tape on the exposure area is exposed while the flexible tape on the measurement area is exposed.
  • Position measurement and/or focal plane measurement the flexible web that has completed the exposure is transmitted from the exposure area, and the flexible web that has completed the alignment measurement and/or focal plane measurement is transferred from the measurement area to the exposure area to switch stations During the transmission process, the control unit controls the mask adjustment unit to adjust the mask according to the alignment data and/or focal plane measurement data of the latter flexible web, and the latter flexible web reaches the exposure area
  • the post-control exposure unit exposes the latter flexible tape.
  • the present invention adopts a multi-station parallel mode.
  • the flexible web on the measurement area performs alignment measurement and/or focal plane measurement
  • the flexible web on the exposure area is exposed simultaneously, and the flexible web is in the process of switching stations.
  • the adjustment of the mask is completed, and the flexible tape is processed at the same time in multiple stations, so that the time is rationally used, the time-consuming of the exposure process is reduced, and the production capacity is improved.
  • FIG. 1 is a schematic structural diagram of a multi-station flexible tape web exposure device capable of double-sided exposure according to Embodiment 1 of the present invention
  • FIG. 2 is a schematic structural diagram of a measuring unit in a multi-station flexible tape web exposure device provided by Embodiment 1 of the present invention
  • FIG. 3 is a schematic diagram of the alignment measurement process of the measurement unit in the multi-station flexible tape web exposure device provided in the first embodiment of the present invention
  • FIG. 4 is a schematic diagram of the focal plane measurement process of the measurement unit of the multi-station flexible tape web exposure device provided by the first embodiment of the present invention
  • FIG. 5 is a schematic structural diagram of a first mask adjusting mechanism of a multi-station flexible tape web exposure device according to Embodiment 1 of the present invention.
  • FIG. 6 is a schematic structural diagram of a second mask adjusting mechanism of a multi-station flexible tape web exposure device according to Embodiment 1 of the present invention.
  • FIG. 7 is a schematic structural diagram of a multi-station flexible tape web exposure device capable of single-sided exposure according to the first embodiment of the present invention.
  • FIG. 8 is a schematic flowchart of a multi-station flexible web exposure method provided by Embodiment 1 of the present invention.
  • FIG. 9 is a schematic diagram of the structure when the workpiece stage of the multi-station flexible tape web exposure device capable of single-sided exposure provided by the second embodiment of the present invention is in an initial position;
  • FIG. 10 is a schematic diagram of the structure of the work stage of the multi-station flexible tape web exposure device capable of single-sided exposure provided by the second embodiment of the present invention after moving to the right once;
  • FIG. 11 is a schematic diagram of the structure of the multi-station flexible tape web exposure device capable of single-sided exposure provided by the second embodiment of the present invention after the workpiece stage is moved to the right twice;
  • FIG. 12 is a schematic diagram of the structure of the multi-station flexible tape web exposure device capable of single-sided exposure provided by the second embodiment of the present invention after the workpiece stage has moved three times to the right;
  • FIG. 13 is a schematic flowchart of a multi-station flexible web exposure method provided by the second embodiment of the present invention.
  • M1-Photomask M2-Alignment mark unit; M21-Second alignment mark;
  • 40-mask adjustment unit 41-first mask adjustment mechanism; 411-first motor; 412-screw; 413-first displacement sensor; 42-second mask adjustment mechanism; 421-second motor; 422- Cam; 423-elastic element; 424-second displacement sensor;
  • 61-transport unit 611-unwinding roll; 612-first intermediate guide roll; 613-second intermediate guide roll; 614-rewind roll;
  • the traditional exposure method is to perform alignment measurement, focus adjustment, and exposure on a strip-shaped flexible web in sequence. After all the above steps are completed for a strip-shaped flexible web, the next strip-shaped flexible web Performing alignment measurement, focus adjustment, and exposure. This mode of alignment measurement, focus adjustment, and exposure sequence takes a long time and results in low productivity.
  • the present invention adopts a multi-station parallel mode
  • a workpiece table includes a plurality of stations
  • the station includes at least one exposure field, used to fix the tape workpiece
  • the flexible tape on the measurement area performs alignment measurement and/or focus
  • the flexible tape on the exposure area is exposed.
  • the adjustment of the mask is completed, and the flexible tape is processed at the same time in multiple stations, so as to make rational use. Time, reduce the time-consuming of the exposure process, and help increase productivity.
  • FIGS. 1 to 13 The multi-station flexible web exposure device and exposure method proposed by the present invention will be described in further detail below in conjunction with FIGS. 1 to 13. According to the following description, the advantages and features of the present invention will be clearer. It should be noted that the drawings all adopt a very simplified form and all use imprecise proportions, which are only used for the purpose of conveniently and clearly assisting in describing the embodiments of the present invention.
  • FIG 1 is a schematic diagram of the structure of a multi-station flexible web exposure device capable of double-sided exposure. As shown in Figure 1, this multi-station flexible web exposure device capable of double-sided exposure (also called It is a double-sided multi-station flexible tape exposure device), including: a workpiece table 11, a transfer unit 61, two measurement units 20, two mask tables 701, two exposure units 30, two mask adjustment units 40, and Control unit 50.
  • the control unit 50 is in signal connection with the measurement unit 20, the exposure unit 30, the mask adjustment unit 40, and the transmission unit 61;
  • the workpiece table 11 includes a measurement area 111 and an exposure area 112;
  • the measurement The area 111 is located at a position corresponding to the measurement unit 20;
  • the exposure area 112 is located at a position corresponding to the exposure unit 30.
  • the measuring unit 20, the mask table 701, the exposure unit 30 and the mask adjustment unit 40 are respectively provided on the upper and lower sides of the workpiece table 11.
  • the exposure units 30 on both sides of the workpiece table 11 can be aligned with each other, and calibration can be achieved during regular maintenance, so that the exposure units 30 on the upper and lower sides can be aligned with the front and back sides of the flexible web 80 at the same position during the production process. consistency.
  • the multi-station flexible web exposure device performs double-sided exposure of the flexible web 80, and the measuring unit 20 and the exposure unit 30 located above the workpiece table 11 realize the alignment and/or exposure of the front side of the flexible web 80; The measuring unit 20 and the exposure unit 30 located under the workpiece table 11 realize the alignment and/or exposure of the back of the flexible web 80.
  • the flexible web is a strip-shaped flexible web, and all the strip-shaped flexible webs to be exposed can be connected together in sequence to form a continuous elongated structure.
  • the flexible web is, for example, a belt-shaped flexible web used to form a thin-film circuit board.
  • the workpiece table 11 adopts, for example, a frame structure, the belt-shaped flexible web is laid on the workpiece table 11, and the upper and lower surfaces of the belt-shaped flexible web are exposed.
  • the workpiece table 11 may be a rectangular frame.
  • a cross beam can be set in the center of the rectangular frame to better support the flexible roll.
  • a pressing plate 90 can also be provided at the corners of the rectangular frame, and the flexible web can be further fixed by the pressing plate 90 to prevent the flexible web from moving.
  • the number of the pressing plates 90 is, for example, six, which are distributed at the four corners of the rectangular frame and the junction between the beam and the rectangular frame.
  • the conveying unit 61 includes an unwinding roller 611, a first intermediate guide roller 612, a second intermediate guide roller 613, and a rewinding roller 614 that are arranged in parallel, and the control unit 50 controls the belt-shaped flexible roll
  • the unwinding roller 611 is passed out, introduced into the workpiece table by the first intermediate guide roller 612, and then fixed by 11, and is released after completing the process of the corresponding station, and the ribbon-shaped flexible web is introduced to the workpiece through the second intermediate guide roller 613 ⁇ Rewinding roll 614.
  • the edge of the belt-shaped flexible web can be provided with a hole count to control the conveying length of the flexible web.
  • a displacement sensor can also be provided to monitor the conveying length of the belt-shaped flexible web.
  • this type of double-sided multi-station flexible tape web exposure device can actually perform single-sided exposure. Only the measuring unit 20, the mask stage 701, the exposure unit 30, and the mask adjustment unit 40 on the same side above or below the workpiece stage 11 may be used.
  • the multi-station flexible web exposure device further includes a bearing platform 702 for supporting the alignment mark unit M2, and the alignment mark unit M2 is provided with The second alignment mark M21 corresponding to the first alignment mark.
  • the measurement unit 20 includes a first light source 201 and a first image acquisition unit 202, and both the first light source 201 and the first image acquisition unit 202 are located on a side of the alignment marking unit M2 away from the workpiece table 11. side.
  • the first light source 201 is used to provide alignment light, which sequentially irradiates the second alignment mark M21 and the first alignment mark on the flexible web on the measurement area 111 and Reflected by the flexible web on the measurement area 111, the reflected light passes through the alignment mark unit M2 to the first image acquisition unit 202 to obtain alignment data.
  • the measurement unit 20 also includes a second light source 203, a projection lens assembly 204, a probe lens assembly 205, and a second image acquisition unit 206.
  • the second light source 203 provides measurement light for focal plane measurement, and the measurement light passes through
  • the projection mirror assembly 204 irradiates the surface of the flexible web on the measurement area 111 to reflect, and the reflected light passes through the detection mirror assembly 205 to the second image acquisition unit 206 to obtain focal plane measurement data.
  • the surface measurement data is, for example, focal surface test data.
  • the mask adjustment unit 40 includes a first mask adjustment mechanism 41 and a second mask adjustment mechanism 42.
  • the first mask adjusting mechanism 41 adjusts the mask M1 on the mask stage 701 to move in a direction perpendicular to the surface of the workpiece stage 11.
  • the first mask adjustment mechanism 41 includes a first displacement sensor 413 and at least one first adjustment assembly.
  • the first adjustment assembly includes a first motor 411 and a screw 412.
  • the first motor 411 drives the screw 412 perpendicular to The workpiece table 11 moves up and down in the direction of the surface, thereby driving the mask M1 fixed on the mask table 701 to move up and down in a direction perpendicular to the surface of the workpiece table 11.
  • the first displacement sensor 413 For testing the movement of the mask stage 701 in a direction perpendicular to the surface of the workpiece stage 11, the first displacement sensor 413 is, for example, a grating ruler.
  • the first mask adjustment mechanism 41 includes two first adjustment components, which are respectively installed on both sides of the mask table 701 facing/back to the surface of the workpiece table 11, that is, the upper and lower sides in the position shown in the figure. On both sides.
  • the second mask adjustment mechanism 42 is used to adjust the movement of the mask stage 701 in a plane parallel to the surface of the workpiece stage 11.
  • the second mask adjustment mechanism 42 includes a second displacement sensor 424 and at least two second adjustment components.
  • the mask stage 701 is, for example, rectangular, and each of the second adjustment components is mounted on one of the mask stages 701. On the corners, when there are two second adjustment components, they are installed on the opposite corners of the mask stage 701. When there are three second adjustment components, they are installed on any three corners of the mask stage 701.
  • Each of the second adjustment components includes a second motor 421, a cam 422, and an elastic element 423.
  • the second motor 421 drives the cam 422 to rotate so that the elastic element 423 drives the mask stage 701 to move, so that The mask M1 fixed on the mask table 701 moves in a plane parallel to the surface of the workpiece table 11, for example, rotates.
  • the elastic element 423 is, for example, a spring, which acts as an elastic support.
  • each cam 422 is connected to the mask stage 701 through two elastic elements 423 distributed on both sides of the corner of the mask stage 701. When the cam 422 rotates, one of the elastic elements 423 is compressed, and the other The elastic element 423 stretches to drive the mask stage 701 to rotate.
  • the second displacement sensor 424 measures the displacements in two mutually perpendicular directions (X direction and Y direction) in a plane parallel to the surface of the workpiece table 11, so as to obtain rotation accuracy.
  • the mask stage 701 is, for example, rectangular, and adjacent rectangular sides are respectively arranged along the X direction and the Y direction.
  • the displacement sensor 424 is, for example, a grating ruler.
  • the exposure unit 30 includes: a third light source 301 and a projection lens 302, the mask stage 701 is located between the third light source 301 and the projection lens 302, the mask M1 Fixed on the mask stage 701.
  • the optical axis direction of the third light source 301 is perpendicular to the surface of the workpiece table 11, and the workpiece table 11 is usually arranged horizontally.
  • the third light source 301 is used to provide exposure light, which irradiates the mask M1 on the mask stage 701, and focuses the light on the flexible roll of the exposure area 112 through the projection lens 302 Exposure is performed on the tape, more specifically, focusing on the photoresist on the surface of the flexible web to be exposed.
  • the light gathering point is the focal point
  • the focal point is the point where the best image appears after being focused by the projection lens 302
  • the horizontal plane where the focal point is located is the focal plane
  • the depth of focus (DOF) is the upper limit plane on both sides of the focal plane that can keep the focused image clear The distance of the lower limit plane.
  • the focus may not be exactly in the middle of the upper and lower surfaces of the photoresist, but the upper and lower surfaces of the photoresist are located within the depth of focus (DOF), so as to ensure that the entire thickness of the photoresist within the exposure range is clearly imaged .
  • the mask M1 on 701 reaches the depth of focus (DOF) range where the projection lens 302 focuses light, so that the photoresist on the surface of the flexible web on the exposure area 112 is continuously and clearly exposed.
  • DOE depth of focus
  • the workpiece table 11 is fixed during the entire working process.
  • the control unit 50 is used to control the exposure unit 30 to expose the flexible web on the exposure area 112, and at the same time control the measurement unit 20 to measure Perform alignment measurement and/or focal plane measurement on the flexible web on the area 111, wherein the flexible web on the exposure area 112 and the flexible web on the measurement area 111 may be different from the same flexible web. Part, can also be different rolls of flexible tape; and control the conveying unit 61 to transfer the exposed flexible tape on the exposure area 112 from the exposure area 112, and at the same time transfer the flexible tape on the measurement area 111 The flexible web, which has completed alignment measurement and/or focal plane measurement, is transferred from the measurement area 111 to the exposure area 112.
  • control unit 50 adjusts the alignment data and focus of the flexible web.
  • the area measurement data controls the mask adjustment unit 40 to adjust the mask M1; and controls the exposure unit 30 to perform exposure after the flexible web on the measurement area 111 reaches the exposure area 112, and at the same time controls
  • the measurement unit 20 performs alignment measurement and/or focal plane measurement on the flexible web passing in the measurement area 111.
  • the control unit 50 controls the light according to the alignment data and focal plane measurement data of the first flexible web.
  • the mask adjustment unit 40 adjusts the mask M1; after the first flexible web reaches the exposure zone 112, the control unit 50 controls the exposure unit 30 to expose the first flexible web, At the same time, the measurement unit 20 is controlled to perform alignment measurement and/or focal plane measurement on the second flexible web on the measurement area 111.
  • the flexible web 80 is fixed by vacuum suction, and the surface of the flexible web 80 is provided with a pressure plate 90 to prevent the flexible web from moving; when the flexible web 80 is transferred, the The flexible web 80 is loosened.
  • the test data and the alignment data obtained by the measurement unit 20 are coordinated by the control unit 50, so that the second alignment mark M21 on the alignment mark unit M2 is on the mask M1
  • the marks correspond and match exactly.
  • the control unit 50 matches the corresponding focal plane compensation data and alignment deviation compensation data, and controls the mask adjustment unit 40 to adjust the mask stage 701.
  • M1 is fixed on the mask stage 701, so the mask M1 is finally adjusted by the mask adjustment unit 40.
  • the mask M1 on the mask stage 701 is adjusted by the first mask adjustment mechanism 41 to move in a direction perpendicular to the surface of the workpiece stage 11, so that the flexible web on the exposure zone 112 is at the focal depth ( DOF) can be clearly exposed.
  • the second mask adjustment mechanism 42 adjusts the mask stage 701 to rotate in a plane parallel to the surface of the workpiece stage 11, so that the exposure process is accurately aligned.
  • the flexible web 80 may be inclined during the conveying process (for example, the edges on both sides of the flexible web in the conveying direction are not perpendicular to the axis of the first intermediate guide roller 612, and there is an offset) which can be measured by an angular displacement sensor. Tilt data of flexible tape. At this time, it is necessary to convert the tilt data through the control unit 50 for coordinate conversion.
  • the control unit 50 integrates the focal plane measurement data (for example, focal plane test data), alignment data, and tilt data to match the corresponding compensation data to control the mask
  • the adjustment unit 40 adjusts the mask M1.
  • the adjustment error of the mask M1 in a plane parallel to the surface of the workpiece table 11 includes the deviation caused by the misalignment during the alignment and the tilt deviation of the flexible web during the conveying process.
  • the control unit 50 adjusts the mask stage 701 to rotate in a plane parallel to the surface of the workpiece stage 11 through the second mask adjustment mechanism 42 to accurately align the exposure process.
  • the control unit 50 adjusts the mask M1 on the mask stage 701 through the first mask adjustment mechanism 41 to move in a direction perpendicular to the surface of the workpiece stage 11, so that the flexible tape on the exposure area 112 is Clear exposure within the depth of focus (DOF) range.
  • DOE depth of focus
  • the multi-station flexible tape-reel exposure device can also be a device that can only perform single-sided exposure, so as to simplify the machine structure and reduce equipment manufacturing costs.
  • Figure 7 is a schematic diagram of the structure of a multi-station flexible web exposure device capable of single-sided exposure. As shown in Figure 7, this multi-station flexible web exposure device capable of single-sided exposure (also called It is a single-sided multi-station flexible tape exposure device), including: the number of the measuring unit 20, the mask table 701, the exposure unit 30, and the mask adjustment unit 40 is one, and they are all located on the workpiece table 11 On the same side. In this embodiment, the multi-station flexible web exposure device performs single-sided exposure of the flexible web 80.
  • the work table 11 of the single-sided multi-station flexible tape-reel exposure device can adopt a flat structure or a frame structure.
  • this embodiment also provides a multi-station flexible reel exposure method, as shown in Figures 1 and 8, the method is based on a dual-station multi-station flexible reel exposure device, the dual-station
  • the workpiece table of the multi-station flexible tape exposure device includes a first station and a second station. The first station is located in the exposure area, the second station is located in the measurement area, and the flexible roll
  • the tape includes N (N ⁇ 2) flexible tape subunits, and the exposure process for the i-th to N-th flexible tapes includes:
  • the control unit 50 controls the exposure unit 30 to expose the i-th (i ⁇ 1) flexible tape subunit at the first station, and the control unit 50 synchronously controls the measuring unit 20 to expose the i-th flexible tape subunit at the second station.
  • control unit 50 controls the conveying unit 61 to transfer the i-th flexible tape subunit after the exposure from the first station.
  • the i+1th flexible tape subunit that has completed alignment measurement and/or focal plane measurement is transferred from the second station to the first station, and the control unit is in the process of transferring 50 controlling the mask adjustment unit 40 to adjust the mask M1 according to the alignment data and focal plane measurement data of the i+1th flexible tape subunit;
  • control unit 50 controls the exposure unit 30 to expose the i+1th flexible tape subunit, and synchronously controls all The measurement unit 20 performs alignment measurement and/or focal plane measurement on the i+2th flexible tape subunit newly introduced in the second station.
  • the first flexible tape before exposing the first flexible tape, it also includes:
  • the control unit 50 is based on the alignment data and focal plane measurement data of the first flexible web Controlling the mask adjustment unit 40 to adjust the mask M1;
  • control unit 50 controls the exposure unit 30 to expose the first flexible web, and at the same time controls the measuring unit 20 to expose the The second flexible web on the second station performs alignment measurement and/or focal plane measurement.
  • the measurement unit 20 includes a first light source 201 and a first image acquisition unit 202; the process of obtaining the alignment data includes: the first light source 201 provides alignment light, the The alignment light is sequentially irradiated to the second alignment mark M21 and the first alignment mark and is reflected by the flexible web on the measurement area. The reflected light passes through the alignment mark unit M2 to the first alignment mark.
  • An image acquisition unit 202 obtains alignment data; the control unit 50 controls the mask adjustment unit 40 to adjust the mask M1 on the mask stage 701 according to the alignment data of the latter flexible tape It moves in a plane parallel to the surface of the workpiece table 11.
  • the measurement unit 20 further includes: a second light source 203, a projection lens assembly 204, a detection mirror assembly 205, and a second image acquisition unit 206; the process of obtaining focal plane measurement data includes: the second light source 203 is used to provide measurement light , The measurement light is irradiated to the surface of the flexible web on the measurement area 111 through the projection lens assembly 204 and is reflected, and the reflected light passes through the detection mirror assembly 205 to the second image acquisition unit 206 to obtain Focal surface measurement data; the control unit 50 controls the mask adjustment unit 40 to adjust the mask M1 on the mask stage 701 to be perpendicular to the The direction of the surface of the work table 11 moves.
  • the mask adjustment unit 40 includes a first mask adjustment mechanism 41, and the first mask adjustment mechanism 41 includes: a first displacement sensor 413 and at least one first adjustment assembly, so
  • the first adjustment assembly includes a first motor 411 and a screw 412.
  • the first motor 411 is used to drive the screw 412 to move in a direction perpendicular to the surface of the workpiece table 11, thereby driving and fixing to the mask table.
  • the mask M1 on the 701 moves, and the first displacement sensor 413 is used to obtain displacement data of the mask stage 701.
  • the mask adjustment unit 40 further includes a second mask adjustment mechanism 42, which includes: a second displacement sensor 424 and at least two second adjustment components
  • the second adjustment assembly includes a second motor 421, a cam 422, and an elastic element 423.
  • the second motor 421 is used to drive the cam 422 to rotate so that the elastic element 423 drives the mask stage 701 to move,
  • the mask M1 fixed on the mask stage 701 moves in a plane parallel to the surface of the workpiece stage 11.
  • the flexible web 80 is a belt-shaped flexible web
  • the conveying unit 61 includes an unwinding roller 611, a first intermediate guiding roller 612, a second intermediate guiding roller 613, and a winding roller 614 arranged in parallel.
  • the control unit 50 controls the flexible web 80 to be transmitted from the unwinding roller 611, and is guided into the workpiece table 11 via the first intermediate guide roller 612 and fixed; the flexible web 80 is from the When the exposure area 112 passes out, it enters the winding roller 614 through the second middle guide roller guide 613.
  • the exposure unit 30 includes a third light source 301 and a projection lens 302, the mask stage 701 is located between the third light source 301 and the projection lens 302, and the exposure process includes:
  • the third light source 301 provides exposure light, which irradiates the mask M1 on the mask stage 701, and is focused on the flexible web located in the exposure area 112 by the projection lens 302. Make an exposure.
  • the number of the measuring unit 20, the mask stage 701, the exposure unit 30, and the photomask adjustment unit 40 are all two, and one measuring unit is provided on both sides of the workpiece stage 11 20.
  • the mask stage 701, the exposure unit 30 and the mask adjustment unit 40, the exposure units 30 on both sides of the workpiece stage 11 are directly opposite to each other; the exposure method is used to double the flexible tape Face exposure.
  • the number of the measuring unit 20, the mask stage 701, the exposure unit 30, and the mask adjustment unit 40 is one, and they are located on the same side of the workpiece stage 11; the exposure method is used for The flexible web is exposed to one side.
  • the multi-station flexible web exposure device includes a workpiece table 12, a transfer unit 61, two measuring units 20, two mask tables 701, and two exposure units. 30. Two mask adjustment units 40 and a control unit 50.
  • the control unit 50 is signally connected to the measurement unit 20, the exposure unit 30, the mask adjustment unit 40, and the transmission unit 61, respectively.
  • the workpiece table 12 can be moved.
  • the workpiece table 12 moves and drives a fixed The flexible web on the workpiece table 12 moves.
  • a single-side exposure multi-station flexible web exposure device is used as an example, but it should be understood that the multi-station flexible web exposure device in this embodiment can actually perform double-side exposure.
  • the workpiece table 12 has M (M ⁇ 3) stations arranged in sequence, and the flexible tape set on the workpiece table includes K (3 ⁇ K ⁇ M) flexible tape subunits, each of which is Each position can be provided with one of the flexible tape subunits. As shown in FIG. 9, the workpiece table 12 in this embodiment has 3 stations.
  • the directions (from right to left) of the 3 stations from the exposure area to the measurement area be The first station 121, the second station 122 and the third station 123
  • the positions of the first station 121, the second station 122 and the third station 123 can be switched, In this way, the flexible tape subunits on the first station 121, the second station 122 and the third station 123 can all pass through the measurement area and the exposure area.
  • the control unit 50 is used to control the exposure unit 30 to expose the flexible web on the exposure area, and control the measurement unit 20 to perform alignment measurement and/or focus on the flexible web on the measurement area. Surface measurement; and control the workpiece table 12 to move to the right to transfer the exposed flexible web from the exposed area.
  • this embodiment also provides a multi-station flexible reel exposure method, as shown in Figures 9-13, which is based on a multi-station (greater than or equal to 3) multi-station flexible reel exposure device.
  • the workpiece table of the multi-station flexible tape web exposure device includes the first station 121, the second station 122, and the third station 123.
  • the first station 121 is located in the measurement area
  • the second station 122 and the third station 123 are both outside the measurement and exposure range
  • the flexible web includes N (N ⁇ 2) flexible Reeling subunits (represented as N1, N2, Ni...NN)
  • the exposure process include:
  • the three flexible winding subunits (N1, N2, N3) are sequentially fixed on the first station 121, the second station 122 and the third station 123 of the workpiece table 12.
  • the workpiece table 12 is in the initial position, the first station 121 is located below the measurement area, and then the alignment measurement and/or focal plane measurement are performed on the first flexible tape subunit (N1). After the alignment measurement and/or focal plane measurement are completed, the workpiece table 12 moves to the right, as shown in FIG.
  • the control unit 50 controls the mask adjustment unit 40 to adjust the mask M1 according to the alignment data and focal plane measurement data of the first flexible tape winding subunit (N1).
  • the multi-station flexible reel exposure device may also include a work stage adjustment unit that adjusts the work stage according to the measurement result of the measurement unit so that the flexible reel in the exposure area is at Within the focal depth range of the objective lens unit, only one of the workpiece stage adjustment unit and the first mask adjustment mechanism 41 in the mask adjustment unit 40 may be used; the first flexible tape winding subunit (N1) reaches the exposure After the zone, the control unit 50 controls the exposure unit 30 to expose the first flexible tape subunit (N1), and synchronously controls the measurement unit 20 to control the second station 122 on the second A flexible tape subunit (N2) for alignment measurement and/or focal plane measurement.
  • a work stage adjustment unit that adjusts the work stage according to the measurement result of the measurement unit so that the flexible reel in the exposure area is at Within the focal depth range of the objective lens unit, only one of the workpiece stage adjustment unit and the first mask adjustment mechanism 41 in the mask adjustment unit 40 may be used; the first flexible tape winding subunit (N1) reaches the exposure After the zone, the control unit 50 controls the exposure
  • the workpiece table 12 moves to the right again to make the first station 121 is transmitted from the exposure area, the second station 122 is located in the exposure area, the third station 123 is located in the measurement area, and the control unit 50 controls the exposure unit 30 to Two flexible webbing subunits (N2) perform exposure, and synchronously control the measuring unit 20 to perform alignment measurement and/or focal plane measurement on the third flexible webbing subunit (N3) on the third station 123 .
  • the control unit 50 controls the exposure unit 30 to Two flexible webbing subunits (N2) perform exposure, and synchronously control the measuring unit 20 to perform alignment measurement and/or focal plane measurement on the third flexible webbing subunit (N3) on the third station 123 .
  • the workpiece table 12 moves to the right again to make the second station 122 is transmitted from the exposure area, and the third station 123 is located in the exposure area, and then the exposure unit 30 exposes the third flexible tape subunit (N3).
  • the workpiece table 12 moves to the initial position. While moving, the transfer unit 61 is released, and the three flexible tape subunits (N1, N2, N3) on the workpiece table 12 are released. After passing out, the last three flexible tape sub-units (N4, N5, N6) are transferred and fixed to the workpiece table 12 until the N flexible tape sub-units are all exposed.
  • the film can be reloaded after all the flexible tape subunits on the workpiece table are exposed, which avoids the need to reload each flexible tape subunit after exposure.
  • the problem of the film further improves efficiency.
  • the present invention performs alignment measurement and/or focal plane measurement on the measurement area, and multiple stations are performed in parallel; during the process of flexible tape transport, the adjustment of the photomask is completed, Simultaneous processing of flexible tapes in multiple stations makes reasonable use of time, reduces exposure process time and increases productivity.

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Abstract

Provided are a multi-station flexible tape exposure device and exposure method. A workpiece table (11) has a plurality of stations provided with flexible tapes; when the flexible tapes in an exposure area (112) are exposed, alignment measurement and/or focal plane measurement is synchronously performed on the flexible tapes in a measurement area (111); while the exposed flexible tapes are transferred out from the exposure area (112), the flexible tapes having completed alignment measurement and/or focal plane measurement are transferred from the measurement area (111) to the exposure area (112); and a control unit (50) controls a photomask adjustment unit (40) such that same adjusts a photomask (M1) during a transferring process, and controls, after the next flexible tape reaches the exposure area (112), an exposure unit (3) such that same exposes the next flexible tape. By means of a multi-station parallel mode, the alignment measurement and/or focal plane measurement on the flexible tapes in the measurement area (111) and the exposure of the flexible tapes in the exposure area (112) are synchronously performed, the adjustment of the photomask (M1) is completed during a station switching process, and the flexible tapes are simultaneously treated at multiple stations, thereby reducing the time consumption of the exposure process and facilitating an improvement in productivity.

Description

多工位柔性卷带曝光装置及曝光方法Multi-station flexible tape exposure device and exposure method 技术领域Technical field
本发明涉及光刻技术领域,特别涉及一种多工位柔性卷带曝光装置及曝光方法。The present invention relates to the technical field of photolithography, in particular to a multi-station flexible tape exposure device and an exposure method.
背景技术Background technique
由带状柔性卷带制成的薄膜电路基板广泛应用于移动电话、液晶荧幕以及智能卡等领域中。由带状柔性卷带制成薄膜电路基板的过程通常包括:在带状柔性卷带上涂布光阻的工序、将光罩上的图案转移到光阻上的曝光和显影工序、将光阻上的图案转移到带状柔性卷带上的蚀刻工序。带状柔性卷带通常缠绕在卷轴上,在各工序中,带状柔性卷带从卷轴上卷出至对应的工件台上,进行相应的加工,完成加工后再次卷绕在卷轴上。The thin-film circuit substrates made of flexible tapes are widely used in mobile phones, liquid crystal screens, smart cards and other fields. The process of making a thin film circuit substrate from a tape-shaped flexible tape usually includes: the process of coating a photoresist on the tape-shaped flexible tape, the exposure and development process of transferring the pattern on the photomask to the photoresist, and the photoresist The pattern is transferred to the etching process on the flexible tape. The strip-shaped flexible reel is usually wound on a reel. In each process, the strip-shaped flexible reel is rolled out from the reel to the corresponding work table, processed accordingly, and then wound on the reel again after the processing is completed.
目前,曝光工序所采用的工件台只有一个工位,工位包括至少一个曝光场,在曝光过程中,先将带状柔性卷带移至工件台的工位上,然后对所述带状柔性卷带进行对位测量和/或焦面测量,接着根据对位测量和/或焦面测量的数据调整工件台以对所述带状柔性卷带进行聚焦调整,从而确保所述带状柔性卷带调整至适宜曝光的状态,然后利用曝光单元对所述带状柔性卷带进行曝光。可见,这种曝光方法是对一个带状柔性卷带顺次进行对位测量、聚焦调整及曝光,这个带状柔性卷带完成曝光之后,才开始下一个带状柔性卷带对位测量、聚焦调整及曝光,直至完成所有带状柔性卷带的曝光。即,这种曝光方法是采用对位测量、聚焦调整及曝光先后串行的模式,耗时较长,导致产能较低,不利于大规模量产使用。At present, the workpiece table used in the exposure process has only one station, and the station includes at least one exposure field. During the exposure process, the ribbon-shaped flexible web is first moved to the station of the workpiece table, and then the ribbon-shaped flexible The web performs alignment measurement and/or focal plane measurement, and then adjusts the workpiece table according to the data of the alignment measurement and/or focal plane measurement to adjust the focus of the ribbon-shaped flexible web to ensure the ribbon-shaped flexible web The belt is adjusted to a state suitable for exposure, and then an exposure unit is used to expose the belt-shaped flexible web. It can be seen that this exposure method is to perform alignment measurement, focus adjustment and exposure on a strip-shaped flexible reel in sequence. After the strip-shaped flexible reel is exposed, the next strip-shaped flexible reel can be measured and focused. Adjust and expose until the exposure of all belt-shaped flexible rolls is completed. That is, this exposure method adopts the mode of alignment measurement, focus adjustment, and exposure sequence, which takes a long time and results in low productivity, which is not conducive to mass production.
发明内容Summary of the invention
本发明的目的在于提供一种多工位柔性卷带曝光装置及曝光方法,减少曝光工序的制程时间,提高产能。The purpose of the present invention is to provide a multi-station flexible tape-reel exposure device and an exposure method, which can reduce the process time of the exposure process and increase the productivity.
为解决上述技术问题,本发明提供一种多工位柔性卷带曝光装置,包括:In order to solve the above technical problems, the present invention provides a multi-station flexible tape web exposure device, including:
照明单元,用于出射光束;Illumination unit for emitting light beam;
掩模台,用于承载光罩;Mask table, used to carry the mask;
物镜单元,用于将经过所述光罩的光束传递至所述柔性卷带上进行曝光;The objective lens unit is used to transfer the light beam passing through the mask to the flexible web for exposure;
工件台,具有多个用于承载所述柔性卷带的工位;A workpiece table having a plurality of stations for carrying the flexible tape;
测量单元,用于对所述工件台上承载的所述柔性卷带进行对位测量和/或焦面测量;A measuring unit for performing alignment measurement and/or focal plane measurement on the flexible web carried on the workpiece table;
传送单元,用于向所述工件台传送所述柔性卷带;A conveying unit for conveying the flexible web to the workpiece table;
所述物镜单元下方的区域定义为曝光区,所述测量单元下方的区域定义为测量区;所述工件台的至少两个所述工位能够分别且同时位于所述曝光区和所述测量区,以使得不同所述工位上的不同的所述柔性卷带分别且同时进行曝光和测量;其中,根据所述柔性卷带在所述测量区通过所述测量单元获得的测量结果,使同一所述柔性卷带移动到所述曝光区后,能够处于所述物镜单元的焦深度范围内和/或能够实现曝光对准。The area under the objective lens unit is defined as an exposure area, and the area under the measurement unit is defined as a measurement area; at least two of the workstations of the workpiece table can be located in the exposure area and the measurement area separately and simultaneously , So that the different flexible webs on different stations are exposed and measured separately and simultaneously; wherein, according to the measurement results of the flexible webs obtained by the measurement unit in the measurement area, the same After the flexible web is moved to the exposure zone, it can be within the focal depth range of the objective lens unit and/or can achieve exposure alignment.
可选的,当位于所述曝光区的柔性卷带完成曝光后,位于所述测量区的柔性卷带能够移动至所述曝光区,且所述曝光区的柔性卷带曝光之前,根据所述测量单元的测量结果,使所述曝光区的柔性卷带在所述物镜单元的焦深度范围内和/或实现曝光对准。Optionally, after the flexible web located in the exposure area is exposed, the flexible web located in the measurement area can be moved to the exposure area, and before the flexible web in the exposure area is exposed, according to the The measurement result of the measurement unit makes the flexible web of the exposure area within the focal depth range of the objective lens unit and/or achieves exposure alignment.
可选的,所述柔性卷带上设置有第一对位标记;Optionally, a first alignment mark is provided on the flexible web;
所述测量单元包括:第一光源、对位标记单元、用于承载所述对位标记单元的承载台和第一图像获取单元,所述对位标记单元上设置有与所述第一对位标记相对应的第二对位标记;The measurement unit includes: a first light source, an alignment mark unit, a bearing platform for carrying the alignment mark unit, and a first image acquisition unit, and the alignment mark unit is provided with the first alignment mark unit. The second alignment mark corresponding to the mark;
所述第一光源用于提供对位光线,所述对位光线依次照射至所述第二对位标记和所述第一对位标记并经所述测量区上的所述柔性卷带反射,反射的所述光线穿过所述对位标记单元至所述第一图像获取单元以获得对位数据。The first light source is used to provide alignment light, which irradiates the second alignment mark and the first alignment mark in sequence and is reflected by the flexible web on the measurement area, The reflected light passes through the alignment mark unit to the first image acquisition unit to obtain alignment data.
可选的,所述测量单元还包括:第二光源、投影镜组件、探测镜组件和第二图像获取单元,所述第二光源用于提供测量光线,所述测量光线经所述投影镜组件照射至所述测量区上的所述柔性卷带表面并被反射,反射的所述光线经所述探测镜组件后至所述第二图像获取单元以获得焦面测量数据。Optionally, the measurement unit further includes: a second light source, a projection lens assembly, a detection mirror assembly, and a second image acquisition unit. The second light source is used to provide measurement light that passes through the projection mirror assembly. The surface of the flexible web on the measurement area is irradiated and reflected, and the reflected light passes through the probe mirror assembly and then reaches the second image acquisition unit to obtain focal plane measurement data.
可选的,所述多工位柔性卷带曝光装置还包括:Optionally, the multi-station flexible tape web exposure device further includes:
光罩调整单元,用于根据所述测量单元的测量结果调整所述光罩以使所述曝光区的柔性卷带处于所述物镜单元的焦深度范围内。The mask adjustment unit is configured to adjust the mask according to the measurement result of the measurement unit so that the flexible web of the exposure area is within the focal depth range of the objective lens unit.
可选的,所述多工位柔性卷带曝光装置还包括:Optionally, the multi-station flexible tape web exposure device further includes:
控制单元,与所述测量单元、所述光罩调整单元和所述传送单元分别信号连接,用于根据所述测量单元的测量结果控制所述光罩调整单元调整所述光罩以使所述曝光区的柔性卷带在所述物镜单元的焦深度范围内。The control unit is signally connected to the measurement unit, the photomask adjustment unit, and the transmission unit, and is configured to control the photomask adjustment unit to adjust the photomask according to the measurement result of the measurement unit to make the photomask The flexible roll of the exposure zone is within the focal depth range of the objective lens unit.
可选的,所述光罩调整单元包括第一光罩调整机构和第二光罩调整机构,所述第一光罩调整机构用于根据所述焦面测量数据调整所述光罩沿垂直于所述工件台表面的方向移动,所述第二光罩调整机构用于根据所述对位数据调整所述光罩在平行于所述工件台表面的平面内移动。Optionally, the photomask adjustment unit includes a first photomask adjustment mechanism and a second photomask adjustment mechanism, and the first photomask adjustment mechanism is used to adjust the photomask along the vertical direction according to the focal plane measurement data. The direction of the surface of the workpiece table is moved, and the second mask adjustment mechanism is used for adjusting the movement of the mask in a plane parallel to the surface of the workpiece table according to the alignment data.
可选的,所述第一光罩调整机构包括:第一位移传感器和至少一个第一调整组件,所述第一调整组件包括第一马达和螺杆,所述第一马达用于驱动所述螺杆在垂直于所述工件台表面的方向上移动,从而带动固定于所述掩模台上的光罩移动,所述第一位移传感器用于获取所述掩模台的位移数据。Optionally, the first mask adjustment mechanism includes: a first displacement sensor and at least one first adjustment assembly, the first adjustment assembly includes a first motor and a screw, and the first motor is used to drive the screw It moves in a direction perpendicular to the surface of the workpiece table, thereby driving the photomask fixed on the mask table to move, and the first displacement sensor is used to obtain displacement data of the mask table.
可选的,所述第二光罩调整机构包括:第二位移传感器和至少两个第二调整组件,所述第二调整组件包括第二马达、凸轮和弹性元件,所述第二马达用于驱动所述凸轮旋转以使所述弹性元件带动所述掩模台移动,从而使固定于所述掩模台上的所述光罩在平行于所述工件台表面的平面内移动。Optionally, the second photomask adjustment mechanism includes: a second displacement sensor and at least two second adjustment assemblies, the second adjustment assembly includes a second motor, a cam and an elastic element, and the second motor is used for The cam is driven to rotate so that the elastic element drives the mask table to move, so that the photomask fixed on the mask table moves in a plane parallel to the surface of the workpiece table.
可选的,所述传送单元包括:开卷滚、第一中间导滚、第二中间导滚和收卷滚,所述控制单元用于控制所述柔性卷带从所述开卷滚传出、经所述第一中间导滚导入所述工件台,在所述工件台上传动后经所述第二中间导滚导入至所述收卷滚。Optionally, the conveying unit includes: an unwinding roll, a first intermediate guide roll, a second intermediate guide roll, and a rewinding roll, and the control unit is used to control the flexible web to pass from the unwinding roll to The first intermediate guide roller is guided to the work table, and after being driven on the work table, is guided to the winding roller through the second intermediate guide roller.
可选的,所述多工位柔性卷带曝光装置还包括:Optionally, the multi-station flexible tape web exposure device further includes:
工件台调整单元,用于根据所述测量单元的测量结果调整所述工件台以使所述曝光区的所述柔性卷带处于所述物镜单元的焦深度范围内。The workpiece stage adjustment unit is configured to adjust the workpiece stage according to the measurement result of the measurement unit so that the flexible web of the exposure area is within the focal depth range of the objective lens unit.
可选的,所述多工位柔性卷带曝光装置还包括:Optionally, the multi-station flexible tape web exposure device further includes:
控制单元,与所述测量单元、所述工件台调整单元和所述传送单元信号连接,所述控制单元用于根据所述测量单元的测量结果控制所述工件台调整单元调整所述工件台使所述曝光区的所述柔性卷带处于所述物镜单元的焦深度范围内。The control unit is signally connected to the measurement unit, the workpiece table adjustment unit, and the transmission unit, and the control unit is used to control the workpiece table adjustment unit to adjust the workpiece table according to the measurement result of the measurement unit The flexible web of the exposure zone is within the focal depth range of the objective lens unit.
可选的,所述工件台调整单元用于根据所述焦面测量数据调整所述工件台 沿垂直于所述工件台表面的方向移动,所述工件台调整单元还用于根据所述对位数据调整所述工件台在平行于所述工件台表面的平面内移动。Optionally, the workpiece table adjustment unit is used to adjust the workpiece table to move in a direction perpendicular to the surface of the workpiece table according to the focal plane measurement data, and the workpiece table adjustment unit is also used to adjust the position according to the alignment The data adjusts the movement of the workpiece table in a plane parallel to the surface of the workpiece table.
可选的,所述测量单元、所述掩模台、所述物镜单元和所述照明单元的数量均为两个,所述工件台的两侧各设置有一个所述测量单元、一个所述掩模台、一个所述物镜单元和一个所述照明单元,所述工件台两侧的两个所述物镜单元相互正对,所述工件台两侧的两个所述测量单元相互正对。Optionally, the number of the measurement unit, the mask stage, the objective lens unit, and the illumination unit is two, and both sides of the workpiece stage are provided with one measurement unit and one The mask stage, one objective lens unit and one illumination unit, the two objective lens units on both sides of the workpiece stage are directly opposite to each other, and the two measuring units on both sides of the workpiece stage are directly opposite to each other.
可选的,所述测量单元、所述掩模台、所述物镜单元、所述照明单元和所述光罩调整单元的数量均为两个,所述工件台的两侧各设置有一个所述测量单元、一个所述掩模台、一个所述物镜单元、一个所述照明单元和一个所述光罩调整单元,所述工件台两侧的两个所述物镜单元相互正对,所述工件台两侧的两个所述测量单元相互正对。Optionally, the number of the measuring unit, the mask stage, the objective lens unit, the illumination unit, and the mask adjustment unit are all two, and the workpiece stage is provided with one spot on each side. The measuring unit, the mask stage, the objective lens unit, the illumination unit, and the mask adjustment unit, the two objective lens units on both sides of the workpiece stage are facing each other, and The two measuring units on both sides of the workpiece table are directly opposite to each other.
可选的,所述工件台为框架结构或板状结构。Optionally, the workpiece table has a frame structure or a plate structure.
可选的,所述工件台为矩形框架并且所述矩形框架的角落处设置有压板。Optionally, the workpiece table is a rectangular frame and the corners of the rectangular frame are provided with pressing plates.
本发明还提供了一种多工位柔性卷带曝光方法,照明单元出射的光束依次经过掩模台上承载的光罩和物镜单元后,照射至工件台上承载的柔性卷带,对所述柔性卷带进行曝光;The present invention also provides a multi-station flexible tape exposure method. The light beams emitted by the lighting unit sequentially pass through the mask and the objective lens unit carried on the mask table, and then irradiate the flexible tape carried on the workpiece table. Exposure on flexible tape;
所述多工位柔性卷带曝光方法包括如下步骤:The multi-station flexible web exposure method includes the following steps:
对位于测量单元下方的测量区的柔性卷带进行对位测量和/或焦面测量,获得对位数据和/或焦面测量数据,同步对位于所述物镜单元下方的曝光区的柔性卷带执行曝光;Perform alignment measurement and/or focal plane measurement on the flexible tape in the measurement area below the measurement unit, obtain alignment data and/or focal surface measurement data, and synchronize the flexible tape in the exposure area below the objective lens unit Perform exposure;
位于所述曝光区的柔性卷带完成曝光后,将位于所述测量区的所述柔性卷带移动至所述曝光区,且位于所述曝光区的所述柔性卷带曝光之前,根据所述柔性卷带通过所述测量单元获得的测量结果使所述曝光区的所述柔性卷带在所述物镜单元的焦深度范围内和/或实现曝光对准。After the flexible web located in the exposure area is exposed, move the flexible web located in the measurement area to the exposure area, and before the flexible web located in the exposure area is exposed, according to the The measurement result of the flexible web obtained by the measurement unit makes the flexible web of the exposure zone within the focal depth range of the objective lens unit and/or achieves exposure alignment.
可选的,所述测量区的所述柔性卷带移动至所述曝光区的过程中,所述工件台固定不动,所述柔性卷带在所述工件台上传动。Optionally, when the flexible web in the measurement area moves to the exposure area, the workpiece table is fixed and the flexible web is driven on the workpiece table.
可选的,所述工件台包括第一工位和第二工位,所述第一工位位于所述曝光区,所述第二工位位于所述测量区,所述柔性卷带包括N个柔性卷带子单元,N大于等于2,对第i至第N个柔性卷带子单元的曝光过程包括:Optionally, the workpiece table includes a first station and a second station, the first station is located in the exposure area, the second station is located in the measurement area, and the flexible web includes N There are two flexible tape subunits, N is greater than or equal to 2. The exposure process of the i-th to Nth flexible tape subunits includes:
对第一工位上的第i个柔性卷带子单元进行曝光,并同步对所述第二工位上的第i+1个柔性卷带子单元进行对位测量和/或焦面测量,其中i≥1;Expose the i-th flexible tape subunit at the first station, and simultaneously perform alignment measurement and/or focal plane measurement on the i+1th flexible tape subunit at the second station, where i ≥1;
所述第i个柔性卷带子单元完成曝光后自所述第一工位传出,同时将完成对位测量和/或焦面测量的第i+1个柔性卷带子单元从所述第二工位传送至所述第一工位,在传送的过程中根据所述第i+1个柔性卷带子单元的测量结果调整所述光罩以使所述第i+1个柔性卷带子单元后续到达所述第一工位后处于所述物镜单元的焦深度范围内;以及所述第i+1个柔性卷带子单元到达所述第一工位后,对所述第i+1个柔性卷带子单元进行曝光,并同步对所述第一工位上新传入的第i+2个柔性卷带子单元进行对位测量和/或焦面测量。After the i-th flexible webbing subunit is exposed, it is transmitted from the first station, and at the same time, the i+1th flexible webbing subunit that has completed alignment measurement and/or focal plane measurement is removed from the second work station. The position is transferred to the first station, and the photomask is adjusted according to the measurement result of the i+1th flexible tape subunit during the transfer process so that the i+1th flexible tape subunit subsequently arrives After the first station is within the focal depth range of the objective lens unit; and after the i+1th flexible tape subunit reaches the first station, the i+1th flexible tape The unit performs exposure, and synchronously performs alignment measurement and/or focal plane measurement on the i+2th flexible tape subunit newly introduced in the first station.
可选的,在对所述第一个柔性卷带子单元进行曝光前还包括:Optionally, before exposing the first flexible tape subunit, the method further includes:
将第一个柔性卷带子单元固定在所述第二工位上进行对位测量和/或焦面测量,所述第一个柔性卷带子单元完成对位测量和/或焦面测量后,将所述第一个柔性卷带子单元自所述第二工位传送至所述第一工位,在传送的过程中根据所述第一个柔性卷带子单元的测量结果调整所述光罩使所述第一个柔性卷带子单元后续到达所述第一工位后处于所述物镜单元的焦深度范围内;Fix the first flexible webbing subunit on the second station for alignment measurement and/or focal plane measurement. After the first flexible webbing subunit completes the alignment measurement and/or focal plane measurement, The first flexible webbing subunit is transferred from the second station to the first station, and the photomask is adjusted according to the measurement result of the first flexible webbing subunit during the transmission process so that all The first flexible tape winding subunit subsequently reaches the first station and is within the focal depth range of the objective lens unit;
其中,所述第一个柔性卷带子单元到达所述第一工位后,对所述第一个柔性卷带子单元进行曝光,并同步对所述第二工位上新传入的第二个柔性卷带子单元进行对位测量和/或焦面测量。Wherein, after the first flexible webbing subunit arrives at the first station, the first flexible webbing subunit is exposed and synchronized to the second newly introduced second station at the second station. The flexible tape subunit performs alignment measurement and/or focal plane measurement.
可选的,所述测量区的所述柔性卷带移动至所述曝光区的过程中,所述工件台移动,且带动固定在所述工件台上的所述柔性卷带移动。Optionally, when the flexible web in the measurement area moves to the exposure area, the workpiece table moves and drives the flexible web fixed on the workpiece table to move.
可选的,所述工件台包括M个顺次设置的工位,其中M≥3,M个所述工位上设置的柔性卷带包括K个柔性卷带子单元,3≤K≤M,对第i至第K-1个柔性卷带子单元的曝光过程包括:Optionally, the workpiece table includes M stations arranged in sequence, where M≥3, and the flexible tape set on the M stations includes K flexible tape subunits, 3≤K≤M, right The exposure process of the i-th to K-1th flexible tape subunit includes:
对位于所述曝光区上的第i个柔性卷带子单元进行曝光,并同步对位于所述测量区上的第i+1个柔性卷带子单元进行对位测量和/或焦面测量,其中1≤i≤K-1;Expose the i-th flexible tape subunit located on the exposure area, and simultaneously perform alignment measurement and/or focal plane measurement on the i+1th flexible tape subunit located on the measurement area, where 1 ≤i≤K-1;
所述第i个柔性卷带子单元完成曝光后所述工件台移动,以将所述第i个柔性卷带子单元自所述曝光区传出,同时将完成对位测量和/或焦面测量的第i+1个柔性卷带子单元从所述测量区传送至所述曝光区,在传送的过程中根据所述 第i+1个柔性卷带子单元的测量结果调整所述光罩以使所述第i+1个柔性卷带子单元后续到达所述曝光区后处于所述物镜单元的焦深度范围内;以及After the i-th flexible tape subunit completes the exposure, the workpiece table moves to transfer the i-th flexible tape subunit from the exposure area, and at the same time, it will complete the alignment measurement and/or focal plane measurement. The i+1th flexible webbing subunit is transferred from the measurement area to the exposure area. During the transmission, the photomask is adjusted according to the measurement result of the i+1th flexible webbing subunit so that the The (i+1)th flexible tape winding subunit subsequently reaches the exposure zone and is within the focal depth range of the objective lens unit; and
所述第i+1个柔性卷带子单元到达所述曝光区后,对所述第i+1个柔性卷带子单元进行曝光。After the (i+1)th flexible webbing subunit reaches the exposure area, the i+1th flexible webbing subunit is exposed.
可选的,所述工件台在初始位置时,所述工件台上的第一个工位位于所述测量区,对第一个柔性卷带子单元的测量过程包括:Optionally, when the workpiece table is in the initial position, the first station on the workpiece table is located in the measurement area, and the measurement process of the first flexible tape subunit includes:
将第一个柔性卷带子单元固定在所述测量区的所述第一个工位上进行对位测量和/或焦面测量,所述第一个柔性卷带子单元完成对位测量和/或焦面测量后,所述工件台移动以将所述第一个柔性卷带子单元自所述测量区传送至所述曝光区,在传送的过程中根据所述第一个柔性卷带子单元的测量结果调整所述光罩使所述第一个柔性卷带子单元后续到达所述曝光区后处于所述物镜单元的焦深度范围内;Fix the first flexible webbing subunit on the first station of the measurement area to perform alignment measurement and/or focal plane measurement, and the first flexible webbing subunit completes alignment measurement and/or After the focal plane is measured, the workpiece table moves to transfer the first flexible tape subunit from the measurement area to the exposure area, and according to the measurement of the first flexible tape subunit during the transfer process As a result, the photomask is adjusted so that the first flexible tape winding subunit subsequently reaches the exposure area and is within the focal depth range of the objective lens unit;
所述第一个柔性卷带子单元到达所述曝光区后,对所述第一个柔性卷带子单元进行曝光,同步对所述测量区上的第二个柔性卷带子单元进行对位测量和/或焦面测量;After the first flexible webbing subunit reaches the exposure zone, the first flexible webbing subunit is exposed, and the second flexible webbing subunit on the measurement area is synchronized to perform alignment measurement and/ Or focal plane measurement;
以及,对第K个柔性卷带子单元的曝光过程包括:And, the exposure process of the Kth flexible tape subunit includes:
对所述第K-1个柔性卷带子单元进行曝光时,同步对所述测量区上的第K个柔性卷带子单元进行对位测量和/或焦面测量,所述第K个柔性卷带子单元完成对位测量和/或焦面测量后,所述工件台移动以将所述第K个柔性卷带子单元自所述测量区传送至所述曝光区,在传送的过程中根据所述第K个柔性卷带子单元的测量结果调整所述光罩使所述第K个柔性卷带子单元后续到达所述曝光区后处于所述物镜单元的焦深度范围内;When exposing the K-1th flexible tape subunit, synchronously perform alignment measurement and/or focal plane measurement on the Kth flexible tape subunit on the measurement area, and the Kth flexible tape subunit After the unit completes the alignment measurement and/or focal plane measurement, the workpiece table moves to transfer the Kth flexible tape subunit from the measurement area to the exposure area, and according to the first The measurement results of the K flexible tape winding subunits adjust the mask so that the Kth flexible tape winding subunit subsequently reaches the exposure area and is within the focal depth range of the objective lens unit;
所述第K个柔性卷带子单元到达所述曝光区后,对所述第K个柔性卷带子单元进行曝光;After the Kth flexible ribbon winding subunit reaches the exposure area, exposing the Kth flexible ribbon winding subunit;
所述工件台移回初始位置。The workpiece table moves back to the initial position.
可选的,所述柔性卷带上设置有第一对位标记;所述测量单元包括:第一光源、用于承载对位标记单元的承载台和第一图像获取单元,所述对位标记单元上设置有与所述第一对位标记相对应的第二对位标记;Optionally, a first alignment mark is provided on the flexible web; the measurement unit includes: a first light source, a bearing platform for carrying the alignment mark unit, and a first image acquisition unit, the alignment mark A second alignment mark corresponding to the first alignment mark is provided on the unit;
获得所述对位数据的过程包括:The process of obtaining the alignment data includes:
所述第一光源提供对位光线,所述对位光线依次照射至所述第二对位标记和所述第一对位标记并经所述测量区上的柔性卷带反射,反射光线穿过所述对位标记单元至所述第一图像获取单元以获得对位数据;The first light source provides alignment light, which irradiates the second alignment mark and the first alignment mark in sequence and is reflected by the flexible web on the measurement area, and the reflected light passes through From the alignment marking unit to the first image acquisition unit to obtain alignment data;
根据所述对位数据调整所述光罩或/和所述工件台在平行于所述工件台表面的平面内移动以实现曝光对准。According to the alignment data, the photomask or/and the work stage are adjusted to move in a plane parallel to the surface of the work stage to achieve exposure alignment.
可选的,所述测量单元还包括:第二光源、投影镜组件、探测镜组件和第二图像获取单元;Optionally, the measurement unit further includes: a second light source, a projection mirror assembly, a detection mirror assembly, and a second image acquisition unit;
获得焦面测量数据的过程包括:The process of obtaining focal plane measurement data includes:
所述第二光源提供测量光线,所述测量光线经所述投影镜组件照射至所述测量区上的柔性卷带表面并被反射,反射光线经所述探测镜组件后至所述第二图像获取单元以获得焦面测量数据;The second light source provides measurement light, the measurement light irradiates the surface of the flexible web on the measurement area through the projection lens assembly and is reflected, and the reflected light reaches the second image after passing through the detection mirror assembly Acquisition unit to obtain focal plane measurement data;
根据所述焦面测量数据调整所述光罩或/和所述工件台沿垂直于所述工件台表面的方向移动,以使所述曝光区的柔性卷带处于所述物镜单元的焦深度范围内。Adjust the reticle or/and the workpiece table to move in a direction perpendicular to the surface of the workpiece table according to the focal plane measurement data, so that the flexible web of the exposure area is in the focal depth range of the objective lens unit Inside.
可选的,所述测量单元、所述掩模台、所述物镜单元和所述照明单元的数量均为两个,所述工件台的两侧各设置有一个所述测量单元、一个所述掩模台、一个所述物镜单元和一个所述照明单元,所述工件台两侧的两个所述物镜单元相互正对,所述工件台两侧的两个所述测量单元相互正对;所述多工位柔性卷带曝光方法用于对所述柔性卷带进行双面曝光。Optionally, the number of the measurement unit, the mask stage, the objective lens unit, and the illumination unit is two, and both sides of the workpiece stage are provided with one measurement unit and one A mask stage, one objective lens unit and one illumination unit, the two objective lens units on both sides of the workpiece stage are directly opposite to each other, and the two measuring units on both sides of the workpiece stage are directly opposite to each other; The multi-station flexible web exposure method is used for double-sided exposure of the flexible web.
本发明提供的多工位柔性卷带曝光装置及曝光方法,工件台具有多个设置柔性卷带的工位,对曝光区上的柔性卷带曝光的同时对测量区上的柔性卷带进行对位测量和/或焦面测量,完成曝光的柔性卷带自曝光区传出的同时将完成对位测量和/或焦面测量的柔性卷带从测量区传送至所述曝光区以切换工位,在传送的过程中控制单元根据所述后一个柔性卷带的对位数据和/或焦面测量数据控制光罩调整单元对光罩进行调整,并在所述后一个柔性卷带到达曝光区后控制曝光单元对后一个柔性卷带进行曝光。本发明采用多工位并行的模式,测量区上的柔性卷带进行对位测量和/或焦面测量时,曝光区上的柔性卷带进行同步曝光,在柔性卷带在切换工位的过程中,完成对光罩的调整,多工位同时对柔性卷带进行处理,合理利用时间,减少曝光工序的耗时,有利于提高产能。In the multi-station flexible tape exposure device and exposure method provided by the present invention, the workpiece table has a plurality of stations for setting the flexible tape, and the flexible tape on the exposure area is exposed while the flexible tape on the measurement area is exposed. Position measurement and/or focal plane measurement, the flexible web that has completed the exposure is transmitted from the exposure area, and the flexible web that has completed the alignment measurement and/or focal plane measurement is transferred from the measurement area to the exposure area to switch stations During the transmission process, the control unit controls the mask adjustment unit to adjust the mask according to the alignment data and/or focal plane measurement data of the latter flexible web, and the latter flexible web reaches the exposure area The post-control exposure unit exposes the latter flexible tape. The present invention adopts a multi-station parallel mode. When the flexible web on the measurement area performs alignment measurement and/or focal plane measurement, the flexible web on the exposure area is exposed simultaneously, and the flexible web is in the process of switching stations. In the process, the adjustment of the mask is completed, and the flexible tape is processed at the same time in multiple stations, so that the time is rationally used, the time-consuming of the exposure process is reduced, and the production capacity is improved.
附图说明Description of the drawings
图1是本发明实施例一提供的可进行双面曝光的多工位柔性卷带曝光装置的结构示意图;FIG. 1 is a schematic structural diagram of a multi-station flexible tape web exposure device capable of double-sided exposure according to Embodiment 1 of the present invention;
图2是本发明实施例一提供的多工位柔性卷带曝光装置中的测量单元的结构示意图;2 is a schematic structural diagram of a measuring unit in a multi-station flexible tape web exposure device provided by Embodiment 1 of the present invention;
图3是本发明实施例一提供的多工位柔性卷带曝光装置中的测量单元的对位测量过程的示意图;3 is a schematic diagram of the alignment measurement process of the measurement unit in the multi-station flexible tape web exposure device provided in the first embodiment of the present invention;
图4是本发明实施例一提供的多工位柔性卷带曝光装置的测量单元的焦面测量过程的示意图;4 is a schematic diagram of the focal plane measurement process of the measurement unit of the multi-station flexible tape web exposure device provided by the first embodiment of the present invention;
图5是本发明实施例一提供的多工位柔性卷带曝光装置的第一光罩调整机构的结构示意图;5 is a schematic structural diagram of a first mask adjusting mechanism of a multi-station flexible tape web exposure device according to Embodiment 1 of the present invention;
图6是本发明实施例一提供的多工位柔性卷带曝光装置的第二光罩调整机构的结构示意图;6 is a schematic structural diagram of a second mask adjusting mechanism of a multi-station flexible tape web exposure device according to Embodiment 1 of the present invention;
图7是本发明实施例一提供的可进行单面曝光的多工位柔性卷带曝光装置的结构示意图;FIG. 7 is a schematic structural diagram of a multi-station flexible tape web exposure device capable of single-sided exposure according to the first embodiment of the present invention;
图8是本发明实施例一提供的多工位柔性卷带曝光方法的流程示意图;FIG. 8 is a schematic flowchart of a multi-station flexible web exposure method provided by Embodiment 1 of the present invention;
图9是本发明实施例二提供的可进行单面曝光的多工位柔性卷带曝光装置的工件台位于初始位置时的结构示意图;9 is a schematic diagram of the structure when the workpiece stage of the multi-station flexible tape web exposure device capable of single-sided exposure provided by the second embodiment of the present invention is in an initial position;
图10是本发明实施例二提供的可进行单面曝光的多工位柔性卷带曝光装置的工件台向右移动一次后的结构示意图;10 is a schematic diagram of the structure of the work stage of the multi-station flexible tape web exposure device capable of single-sided exposure provided by the second embodiment of the present invention after moving to the right once;
图11是本发明实施例二提供的可进行单面曝光的多工位柔性卷带曝光装置的工件台向右移动两次后的结构示意图;11 is a schematic diagram of the structure of the multi-station flexible tape web exposure device capable of single-sided exposure provided by the second embodiment of the present invention after the workpiece stage is moved to the right twice;
图12是本发明实施例二提供的可进行单面曝光的多工位柔性卷带曝光装置的工件台向右移动三次后的结构示意图;12 is a schematic diagram of the structure of the multi-station flexible tape web exposure device capable of single-sided exposure provided by the second embodiment of the present invention after the workpiece stage has moved three times to the right;
图13是本发明实施例二提供的多工位柔性卷带曝光方法的流程示意图;13 is a schematic flowchart of a multi-station flexible web exposure method provided by the second embodiment of the present invention;
其中,附图标记如下:Among them, the reference signs are as follows:
11-工件台;12-工件台;111-测量区;112-曝光区;121-第一工位;122-第二工位;123-第三工位;11-workpiece table; 12-workpiece table; 111-measurement area; 112-exposure area; 121-first station; 122-second station; 123-third station;
M1-光罩;M2-对位标记单元;M21-第二对位标记;M1-Photomask; M2-Alignment mark unit; M21-Second alignment mark;
20-测量单元;201-第一光源;202-第一图像获取单元;20-measurement unit; 201-first light source; 202-first image acquisition unit;
203-第二光源;204-投影镜组件;205-探测镜组件;206-第二图像获取单元;203-second light source; 204-projection mirror assembly; 205-detection mirror assembly; 206-second image acquisition unit;
30-曝光单元;301-第三光源;302-投影透镜;30-exposure unit; 301-third light source; 302-projection lens;
40-光罩调整单元;41-第一光罩调整机构;411-第一马达;412-螺杆;413-第一位移传感器;42-第二光罩调整机构;421-第二马达;422-凸轮;423-弹性元件;424-第二位移传感器;40-mask adjustment unit; 41-first mask adjustment mechanism; 411-first motor; 412-screw; 413-first displacement sensor; 42-second mask adjustment mechanism; 421-second motor; 422- Cam; 423-elastic element; 424-second displacement sensor;
50-控制单元;50-control unit;
61-传送单元;611-开卷滚;612-第一中间导滚;613-第二中间导滚;614-收卷滚;61-transport unit; 611-unwinding roll; 612-first intermediate guide roll; 613-second intermediate guide roll; 614-rewind roll;
701-掩模台;702-承载台;701-mask table; 702-carrying table;
80-柔性卷带;80-flexible tape;
90-压板;90-press plate;
A-A方向。A-A direction.
具体实施方式detailed description
如背景技术所述,传统的曝光方法是对一个带状柔性卷带依次进行对位测量、聚焦调整及曝光,一个带状柔性卷带完成上述所有工序之后,才对下一个带状柔性卷带进行对位测量、聚焦调整及曝光,这种对位测量、聚焦调整、曝光先后串行的模式,耗时较长,导致产能较低。As mentioned in the background art, the traditional exposure method is to perform alignment measurement, focus adjustment, and exposure on a strip-shaped flexible web in sequence. After all the above steps are completed for a strip-shaped flexible web, the next strip-shaped flexible web Performing alignment measurement, focus adjustment, and exposure. This mode of alignment measurement, focus adjustment, and exposure sequence takes a long time and results in low productivity.
本发明采用多工位并行的模式,一个工件台包括多个工位,工位包括至少一个曝光场,用于固定卷带工件,测量区上的柔性卷带进行的对位测量和/或焦面测量的同时,曝光区上的柔性卷带进行曝光,在柔性卷带从测量区传送至曝光区的过程中,完成对光罩的调整,多工位同时对柔性卷带进行处理,合理利用时间,减少曝光工序的耗时,有利于提高产能。The present invention adopts a multi-station parallel mode, a workpiece table includes a plurality of stations, the station includes at least one exposure field, used to fix the tape workpiece, and the flexible tape on the measurement area performs alignment measurement and/or focus At the same time of surface measurement, the flexible tape on the exposure area is exposed. When the flexible tape is transferred from the measurement area to the exposure area, the adjustment of the mask is completed, and the flexible tape is processed at the same time in multiple stations, so as to make rational use. Time, reduce the time-consuming of the exposure process, and help increase productivity.
以下结合附图1至图13对本发明提出的多工位柔性卷带曝光装置及曝光方法作进一步详细说明。根据下面说明,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用于方便、明晰地辅助说明本发明实施例的目的。The multi-station flexible web exposure device and exposure method proposed by the present invention will be described in further detail below in conjunction with FIGS. 1 to 13. According to the following description, the advantages and features of the present invention will be clearer. It should be noted that the drawings all adopt a very simplified form and all use imprecise proportions, which are only used for the purpose of conveniently and clearly assisting in describing the embodiments of the present invention.
实施例一Example one
所述多工位柔性卷带曝光装置可进行双面曝光,以提高曝光效率。图1是一种可进行双面曝光的多工位柔性卷带曝光装置的结构示意图,如图1所示,这种能够进行双面曝光的多工位柔性卷带曝光装置(也可称之为双面多工位柔性卷带曝光装置),包括:工件台11、传送单元61、两个测量单元20、两个掩模台701、两个曝光单元30、两个光罩调整单元40以及控制单元50。所述控制单元50分别与所述测量单元20、所述曝光单元30、所述光罩调整单元40以及传送单元61信号连接;所述工件台11包括测量区111和曝光区112;所述测量区111位于与所述测量单元20相对应的位置;所述曝光区112位于与所述曝光单元30相对应的位置。The multi-station flexible web exposure device can perform double-sided exposure to improve exposure efficiency. Figure 1 is a schematic diagram of the structure of a multi-station flexible web exposure device capable of double-sided exposure. As shown in Figure 1, this multi-station flexible web exposure device capable of double-sided exposure (also called It is a double-sided multi-station flexible tape exposure device), including: a workpiece table 11, a transfer unit 61, two measurement units 20, two mask tables 701, two exposure units 30, two mask adjustment units 40, and Control unit 50. The control unit 50 is in signal connection with the measurement unit 20, the exposure unit 30, the mask adjustment unit 40, and the transmission unit 61; the workpiece table 11 includes a measurement area 111 and an exposure area 112; the measurement The area 111 is located at a position corresponding to the measurement unit 20; the exposure area 112 is located at a position corresponding to the exposure unit 30.
所述工件台11的上下两侧各设置有一个所述测量单元20、掩模台701、曝光单元30以及光罩调整单元40。所述工件台11的两侧的曝光单元30可相互对准,定期维护期间可以实现校准,以便生产过程中能实现上下两侧的曝光单元30对柔性卷带80同一位置正面和反面对位的一致性。本实施例中多工位柔性卷带曝光装置对柔性卷带80进行双面曝光,位于工件台11上方的测量单元20和曝光单元30实现对柔性卷带80正面的对位和/或曝光;位于工件台11下方的测量单元20和曝光单元30实现对柔性卷带80背面的对位和/或曝光。The measuring unit 20, the mask table 701, the exposure unit 30 and the mask adjustment unit 40 are respectively provided on the upper and lower sides of the workpiece table 11. The exposure units 30 on both sides of the workpiece table 11 can be aligned with each other, and calibration can be achieved during regular maintenance, so that the exposure units 30 on the upper and lower sides can be aligned with the front and back sides of the flexible web 80 at the same position during the production process. consistency. In this embodiment, the multi-station flexible web exposure device performs double-sided exposure of the flexible web 80, and the measuring unit 20 and the exposure unit 30 located above the workpiece table 11 realize the alignment and/or exposure of the front side of the flexible web 80; The measuring unit 20 and the exposure unit 30 located under the workpiece table 11 realize the alignment and/or exposure of the back of the flexible web 80.
作为示例,所述柔性卷带为带状柔性卷带,所有要进行曝光的带状柔性卷带可以顺次连接在一起从而构成一个连续的长条状的结构。所述柔性卷带例如是用于形成薄膜电路基板的带状柔性卷带。As an example, the flexible web is a strip-shaped flexible web, and all the strip-shaped flexible webs to be exposed can be connected together in sequence to form a continuous elongated structure. The flexible web is, for example, a belt-shaped flexible web used to form a thin-film circuit board.
所述工件台11例如是采用框架结构,所述带状柔性卷带搭在所述工件台11上,所述带状柔性卷带的上下表面均被暴露出来。具体的,所述工件台11可以是一矩形框架。可在矩形框架的中央位置设置横梁,以更好地支撑柔性卷带。还可在矩形框架的角落处设置压板90,通过压板90可进一步固定柔性卷带,防止柔性卷带移动。所述压板90的数量例如是六个,分布于所述矩形框架的四个角落以及横梁与矩形框架的连接处。The workpiece table 11 adopts, for example, a frame structure, the belt-shaped flexible web is laid on the workpiece table 11, and the upper and lower surfaces of the belt-shaped flexible web are exposed. Specifically, the workpiece table 11 may be a rectangular frame. A cross beam can be set in the center of the rectangular frame to better support the flexible roll. A pressing plate 90 can also be provided at the corners of the rectangular frame, and the flexible web can be further fixed by the pressing plate 90 to prevent the flexible web from moving. The number of the pressing plates 90 is, for example, six, which are distributed at the four corners of the rectangular frame and the junction between the beam and the rectangular frame.
作为示例,所述传送单元61包括平行设置的开卷滚611、第一中间导滚612、第二中间导滚613和收卷滚614,所述控制单元50控制所述带状柔性卷带从所述开卷滚611传出、经所述第一中间导滚612导入所述工件台后11固定,完成 相应工位的工序后松开,带状柔性卷带经第二中间导滚613导入至所述收卷滚614。具体的所述带状柔性卷带边缘可以设置孔洞计数控制柔性卷带的传送长度,在其它实施例中,也可以设置位移传感器监控带状柔性卷带的传送长度。As an example, the conveying unit 61 includes an unwinding roller 611, a first intermediate guide roller 612, a second intermediate guide roller 613, and a rewinding roller 614 that are arranged in parallel, and the control unit 50 controls the belt-shaped flexible roll The unwinding roller 611 is passed out, introduced into the workpiece table by the first intermediate guide roller 612, and then fixed by 11, and is released after completing the process of the corresponding station, and the ribbon-shaped flexible web is introduced to the workpiece through the second intermediate guide roller 613述Rewinding roll 614. Specifically, the edge of the belt-shaped flexible web can be provided with a hole count to control the conveying length of the flexible web. In other embodiments, a displacement sensor can also be provided to monitor the conveying length of the belt-shaped flexible web.
应理解,这种双面多工位柔性卷带曝光装置,实际上也可以进行单面曝光。仅使用工件台11上方或下方在同一侧的所述测量单元20、掩模台701、曝光单元30以及光罩调整单元40即可。It should be understood that this type of double-sided multi-station flexible tape web exposure device can actually perform single-sided exposure. Only the measuring unit 20, the mask stage 701, the exposure unit 30, and the mask adjustment unit 40 on the same side above or below the workpiece stage 11 may be used.
如图2至图4所示,多工位柔性卷带曝光装置还包括用于承载对位标记单元M2的承载台702,所述对位标记单元M2上设置有与所述柔性卷带上的第一对位标记相对应的第二对位标记M21。所述测量单元20包括第一光源201和第一图像获取单元202,所述第一光源201和所述第一图像获取单元202均位于所述对位标记单元M2远离所述工件台11的一侧。所述第一光源201用于提供对位光线,所述对位光线依次照射至所述第二对位标记M21和所述测量区111上的柔性卷带上的所述第一对位标记并经所述测量区111上的柔性卷带反射,反射光线穿过所述对位标记单元M2至所述第一图像获取单元202以获得对位数据。As shown in Figures 2 to 4, the multi-station flexible web exposure device further includes a bearing platform 702 for supporting the alignment mark unit M2, and the alignment mark unit M2 is provided with The second alignment mark M21 corresponding to the first alignment mark. The measurement unit 20 includes a first light source 201 and a first image acquisition unit 202, and both the first light source 201 and the first image acquisition unit 202 are located on a side of the alignment marking unit M2 away from the workpiece table 11. side. The first light source 201 is used to provide alignment light, which sequentially irradiates the second alignment mark M21 and the first alignment mark on the flexible web on the measurement area 111 and Reflected by the flexible web on the measurement area 111, the reflected light passes through the alignment mark unit M2 to the first image acquisition unit 202 to obtain alignment data.
所述测量单元20还包括第二光源203、投影镜组件204、探测镜组件205和第二图像获取单元206,所述第二光源203提供用于焦面测量的测量光线,所述测量光线经所述投影镜组件204照射至所述测量区111上的柔性卷带表面反射,反射光线经所述探测镜组件205后至所述第二图像获取单元206以获得焦面测量数据,所述焦面测量数据例如是焦面测试数据。The measurement unit 20 also includes a second light source 203, a projection lens assembly 204, a probe lens assembly 205, and a second image acquisition unit 206. The second light source 203 provides measurement light for focal plane measurement, and the measurement light passes through The projection mirror assembly 204 irradiates the surface of the flexible web on the measurement area 111 to reflect, and the reflected light passes through the detection mirror assembly 205 to the second image acquisition unit 206 to obtain focal plane measurement data. The surface measurement data is, for example, focal surface test data.
如图5和图6所示,光罩调整单元40包括第一光罩调整机构41和第二光罩调整机构42。As shown in FIGS. 5 and 6, the mask adjustment unit 40 includes a first mask adjustment mechanism 41 and a second mask adjustment mechanism 42.
如图5所示,第一光罩调整机构41调整掩模台701上的所述光罩M1沿垂直于所述工件台11表面的方向上移动。第一光罩调整机构41包括第一位移传感器413和至少一个第一调整组件,所述第一调整组件包括第一马达411和螺杆412,所述第一马达411驱动所述螺杆412在垂直于所述工件台11表面的方向上上下移动,从而带动固定于掩模台701上的所述光罩M1在竖直于所述工件台11表面的方向上上下移动,所述第一位移传感器413用于测试所述掩模台701在垂直于所述工件台11表面的方向上的移动,所述第一位移传感器413例如为 光栅尺。优选地,第一光罩调整机构41包括两个第一调整组件,分别安装于所述掩模台701面对/背对所述工件台11的表面的两侧,即图示位置中的上下两侧。As shown in FIG. 5, the first mask adjusting mechanism 41 adjusts the mask M1 on the mask stage 701 to move in a direction perpendicular to the surface of the workpiece stage 11. The first mask adjustment mechanism 41 includes a first displacement sensor 413 and at least one first adjustment assembly. The first adjustment assembly includes a first motor 411 and a screw 412. The first motor 411 drives the screw 412 perpendicular to The workpiece table 11 moves up and down in the direction of the surface, thereby driving the mask M1 fixed on the mask table 701 to move up and down in a direction perpendicular to the surface of the workpiece table 11. The first displacement sensor 413 For testing the movement of the mask stage 701 in a direction perpendicular to the surface of the workpiece stage 11, the first displacement sensor 413 is, for example, a grating ruler. Preferably, the first mask adjustment mechanism 41 includes two first adjustment components, which are respectively installed on both sides of the mask table 701 facing/back to the surface of the workpiece table 11, that is, the upper and lower sides in the position shown in the figure. On both sides.
如图6所示,所述第二光罩调整机构42用于调整所述掩模台701在平行于所述工件台11表面的平面内移动。第二光罩调整机构42包括第二位移传感器424和至少两个第二调整组件,所述掩模台701例如为矩形,每个所述第二调整组件安装于所述掩模台701的一个角上,当第二调整组件为两个时,安装于所述掩模台701的对角上。当第二调整组件为三个时,安装于所述掩模台701的任意三个角上。每个所述第二调整组件包括第二马达421、凸轮422和弹性元件423,所述第二马达421驱动所述凸轮422旋转以使所述弹性元件423带动所述掩模台701移动,使固定于掩模台701上的所述光罩M1在平行于所述工件台11表面的平面内移动,例如为旋转。弹性元件423例如为弹簧,起弹性支撑作用。具体的,每个凸轮422通过分布于所述掩模台701角两侧的两个弹性元件423与所述掩模台701连接,所述凸轮422旋转时使其中一个弹性元件423压缩,另一个弹性元件423拉伸以驱动掩模台701旋转。第二位移传感器424分别测试平行于所述工件台11表面的平面内相互垂直的两个方向(X方向和Y方向)的位移,从而得到旋转精度。所述掩模台701例如为矩形,相邻的矩形边分别沿所述X方向和Y方向设置。所述位移传感器424例如为光栅尺。As shown in FIG. 6, the second mask adjustment mechanism 42 is used to adjust the movement of the mask stage 701 in a plane parallel to the surface of the workpiece stage 11. The second mask adjustment mechanism 42 includes a second displacement sensor 424 and at least two second adjustment components. The mask stage 701 is, for example, rectangular, and each of the second adjustment components is mounted on one of the mask stages 701. On the corners, when there are two second adjustment components, they are installed on the opposite corners of the mask stage 701. When there are three second adjustment components, they are installed on any three corners of the mask stage 701. Each of the second adjustment components includes a second motor 421, a cam 422, and an elastic element 423. The second motor 421 drives the cam 422 to rotate so that the elastic element 423 drives the mask stage 701 to move, so that The mask M1 fixed on the mask table 701 moves in a plane parallel to the surface of the workpiece table 11, for example, rotates. The elastic element 423 is, for example, a spring, which acts as an elastic support. Specifically, each cam 422 is connected to the mask stage 701 through two elastic elements 423 distributed on both sides of the corner of the mask stage 701. When the cam 422 rotates, one of the elastic elements 423 is compressed, and the other The elastic element 423 stretches to drive the mask stage 701 to rotate. The second displacement sensor 424 measures the displacements in two mutually perpendicular directions (X direction and Y direction) in a plane parallel to the surface of the workpiece table 11, so as to obtain rotation accuracy. The mask stage 701 is, for example, rectangular, and adjacent rectangular sides are respectively arranged along the X direction and the Y direction. The displacement sensor 424 is, for example, a grating ruler.
继续参照图1所示,所述曝光单元30包括:第三光源301和投影透镜302,所述掩模台701位于所述第三光源301与所述投影透镜302之间,所述光罩M1固定在所述掩模台701上。设置第三光源301的光轴方向垂直于工件台11表面,工件台11通常水平设置。所述第三光源301用于提供曝光光线,所述曝光光线照射至所述掩模台701上的所述光罩M1,经所述投影透镜302将光线聚焦在所述曝光区112的柔性卷带上进行曝光,更具体的是聚焦到所述待曝光的柔性卷带表面的光阻上。光线聚集点为焦点,焦点是经投影透镜302聚焦后出现最佳图像的点,焦点所在水平面为焦平面,焦深度(DOF)为能使聚焦图像保持清晰的位于焦平面两侧的上限平面到下限平面的距离。光刻工艺中,焦点可能不是正好位于光阻的上下表面的中间,但是所述光阻的上下表面位于所述焦深度(DOF)内,这样才能保证曝光范围内整个厚度的光阻均成像清晰。1, the exposure unit 30 includes: a third light source 301 and a projection lens 302, the mask stage 701 is located between the third light source 301 and the projection lens 302, the mask M1 Fixed on the mask stage 701. The optical axis direction of the third light source 301 is perpendicular to the surface of the workpiece table 11, and the workpiece table 11 is usually arranged horizontally. The third light source 301 is used to provide exposure light, which irradiates the mask M1 on the mask stage 701, and focuses the light on the flexible roll of the exposure area 112 through the projection lens 302 Exposure is performed on the tape, more specifically, focusing on the photoresist on the surface of the flexible web to be exposed. The light gathering point is the focal point, the focal point is the point where the best image appears after being focused by the projection lens 302, the horizontal plane where the focal point is located is the focal plane, and the depth of focus (DOF) is the upper limit plane on both sides of the focal plane that can keep the focused image clear The distance of the lower limit plane. In the photolithography process, the focus may not be exactly in the middle of the upper and lower surfaces of the photoresist, but the upper and lower surfaces of the photoresist are located within the depth of focus (DOF), so as to ensure that the entire thickness of the photoresist within the exposure range is clearly imaged .
本实施例通过调整光罩M1在垂直于所述工件台11表面的方向上移动,使 位于所述曝光区112上的柔性卷带表面的光阻上下表面均在曝光光线经所述掩模台701上的所述光罩M1到达所述投影透镜302将光线聚焦的焦深度(DOF)范围内,以使所述曝光区112上的柔性卷带表面的光阻连续清晰的曝光。In this embodiment, by adjusting the mask M1 to move in a direction perpendicular to the surface of the workpiece table 11, the upper and lower surfaces of the photoresist on the surface of the flexible web on the exposure area 112 are all exposed to light passing through the mask table. The mask M1 on 701 reaches the depth of focus (DOF) range where the projection lens 302 focuses light, so that the photoresist on the surface of the flexible web on the exposure area 112 is continuously and clearly exposed.
本实施例中工件台11在整个工作过程中固定不动,所述控制单元50用于控制所述曝光单元30对曝光区112上的柔性卷带进行曝光,同时控制所述测量单元20对测量区111上的柔性卷带进行对位测量和/或焦面测量,其中,所述曝光区112上的柔性卷带和所述测量区111上的柔性卷带可以是同一卷柔性卷带的不同部分,也可以是不同卷柔性卷带;并控制所述传送单元61将所述曝光区112上完成曝光的所述柔性卷带自所述曝光区112传出,同时将所述测量区111上完成对位测量和/或焦面测量的柔性卷带从所述测量区111传送至所述曝光区112,在传送的过程中所述控制单元50根据所述柔性卷带的对位数据和焦面测量数据控制所述光罩调整单元40对所述光罩M1进行调整;并在所述测量区111上的柔性卷带到达所述曝光区112后控制所述曝光单元30进行曝光,同时控制所述测量单元20对所述测量区111上传入的柔性卷带进行对位测量和/或焦面测量。In this embodiment, the workpiece table 11 is fixed during the entire working process. The control unit 50 is used to control the exposure unit 30 to expose the flexible web on the exposure area 112, and at the same time control the measurement unit 20 to measure Perform alignment measurement and/or focal plane measurement on the flexible web on the area 111, wherein the flexible web on the exposure area 112 and the flexible web on the measurement area 111 may be different from the same flexible web. Part, can also be different rolls of flexible tape; and control the conveying unit 61 to transfer the exposed flexible tape on the exposure area 112 from the exposure area 112, and at the same time transfer the flexible tape on the measurement area 111 The flexible web, which has completed alignment measurement and/or focal plane measurement, is transferred from the measurement area 111 to the exposure area 112. During the transfer process, the control unit 50 adjusts the alignment data and focus of the flexible web. The area measurement data controls the mask adjustment unit 40 to adjust the mask M1; and controls the exposure unit 30 to perform exposure after the flexible web on the measurement area 111 reaches the exposure area 112, and at the same time controls The measurement unit 20 performs alignment measurement and/or focal plane measurement on the flexible web passing in the measurement area 111.
应当理解,对于第一个柔性卷带,将第一个柔性卷带固定在所述测量区111进行对位测量和/或焦面测量,完成对位测量和/或焦面测量后将所述第一个柔性卷带自测量区111传送至所述曝光区112,在传送的过程中所述控制单元50根据所述第一个柔性卷带的对位数据和焦面测量数据控制所述光罩调整单元40对光罩M1进行调整;所述第一个柔性卷带到达所述曝光区112后,所述控制单元50控制所述曝光单元30对所述第一个柔性卷带进行曝光,同时控制所述测量单元20对所述测量区111上的第二个柔性卷带进行对位测量和/或焦面测量。It should be understood that for the first flexible web, fix the first flexible web in the measurement area 111 for alignment measurement and/or focal plane measurement, and after completing the alignment measurement and/or focal plane measurement, The first flexible web is transferred from the measurement area 111 to the exposure area 112. During the transfer, the control unit 50 controls the light according to the alignment data and focal plane measurement data of the first flexible web. The mask adjustment unit 40 adjusts the mask M1; after the first flexible web reaches the exposure zone 112, the control unit 50 controls the exposure unit 30 to expose the first flexible web, At the same time, the measurement unit 20 is controlled to perform alignment measurement and/or focal plane measurement on the second flexible web on the measurement area 111.
完成曝光、对位测量和/或焦面测量时所述柔性卷带80通过真空吸附固定,柔性卷带80表面设置压板90以防止柔性卷带移动;完成柔性卷带80传送时,将所述柔性卷带80松开。When the exposure, alignment measurement, and/or focal plane measurement are completed, the flexible web 80 is fixed by vacuum suction, and the surface of the flexible web 80 is provided with a pressure plate 90 to prevent the flexible web from moving; when the flexible web 80 is transferred, the The flexible web 80 is loosened.
所述测量单元20获得的所述测试数据和所述对位数据通过所述控制单元50进行坐标转换,使得对位标记单元M2上的所述第二对位标记M21与所述光罩M1上的标记精确对应与匹配。根据所述测试数据和所述对位数据,所述控制单元50匹配相应的焦面补偿数据和对位偏差补偿数据,控制所述光罩调整单元40调整所述掩模台701,因光罩M1固定在掩模台701上,故通过光罩调整单元40 最终调整光罩M1。通过第一光罩调整机构41调整掩模台701上的所述光罩M1沿垂直于所述工件台11表面的方向上移动,以使所述曝光区112上的柔性卷带在焦深度(DOF)范围内能清晰曝光。通过第二光罩调整机构42调整所述掩模台701在平行于所述工件台11表面的平面内旋转,使曝光过程精确对位。The test data and the alignment data obtained by the measurement unit 20 are coordinated by the control unit 50, so that the second alignment mark M21 on the alignment mark unit M2 is on the mask M1 The marks correspond and match exactly. According to the test data and the alignment data, the control unit 50 matches the corresponding focal plane compensation data and alignment deviation compensation data, and controls the mask adjustment unit 40 to adjust the mask stage 701. M1 is fixed on the mask stage 701, so the mask M1 is finally adjusted by the mask adjustment unit 40. The mask M1 on the mask stage 701 is adjusted by the first mask adjustment mechanism 41 to move in a direction perpendicular to the surface of the workpiece stage 11, so that the flexible web on the exposure zone 112 is at the focal depth ( DOF) can be clearly exposed. The second mask adjustment mechanism 42 adjusts the mask stage 701 to rotate in a plane parallel to the surface of the workpiece stage 11, so that the exposure process is accurately aligned.
进一步的,柔性卷带80在传送过程中可能会有倾斜(例如传送方向的柔性卷带两侧边缘与第一中间导滚612的轴线不垂直,有偏移)可通过角位移传感器测量,获得柔性卷带倾斜数据。此时,需要将倾斜数据通过所述控制单元50进行坐标转换,控制单元50综合所述焦面测量数据(例如是焦面测试数据)、对位数据以及倾斜数据匹配相应的补偿数据控制光罩调整单元40调整所述光罩M1。所述光罩M1在平行于所述工件台11表面的平面内调整的误差包括对位时相错开引起的偏差和柔性卷带在传送过程中的倾斜偏差。控制单元50通过第二光罩调整机构42调整所述掩模台701在平行于所述工件台11表面的平面内旋转,使曝光过程精确对位。控制单元50通过第一光罩调整机构41调整掩模台701上的所述光罩M1沿垂直于所述工件台11表面的方向上移动,以使所述曝光区112上的柔性卷带在焦深度(DOF)范围内能清晰曝光。Further, the flexible web 80 may be inclined during the conveying process (for example, the edges on both sides of the flexible web in the conveying direction are not perpendicular to the axis of the first intermediate guide roller 612, and there is an offset) which can be measured by an angular displacement sensor. Tilt data of flexible tape. At this time, it is necessary to convert the tilt data through the control unit 50 for coordinate conversion. The control unit 50 integrates the focal plane measurement data (for example, focal plane test data), alignment data, and tilt data to match the corresponding compensation data to control the mask The adjustment unit 40 adjusts the mask M1. The adjustment error of the mask M1 in a plane parallel to the surface of the workpiece table 11 includes the deviation caused by the misalignment during the alignment and the tilt deviation of the flexible web during the conveying process. The control unit 50 adjusts the mask stage 701 to rotate in a plane parallel to the surface of the workpiece stage 11 through the second mask adjustment mechanism 42 to accurately align the exposure process. The control unit 50 adjusts the mask M1 on the mask stage 701 through the first mask adjustment mechanism 41 to move in a direction perpendicular to the surface of the workpiece stage 11, so that the flexible tape on the exposure area 112 is Clear exposure within the depth of focus (DOF) range.
所述多工位柔性卷带曝光装置也可是一种只能进行单面曝光的装置,以简化机台结构,降低设备制造成本。图7是一种可进行单面曝光的多工位柔性卷带曝光装置的结构示意图,如图7所示,这种仅能进行单面曝光的多工位柔性卷带曝光装置(也可称之为单面多工位柔性卷带曝光装置),包括:所述测量单元20、掩模台701、曝光单元30以及光罩调整单元40的数量均为一个,且均位于所述工件台11的同一侧。本实施例中多工位柔性卷带曝光装置对柔性卷带80进行单面曝光。单面多工位柔性卷带曝光装置的工件台11可采用平板结构或框架结构。The multi-station flexible tape-reel exposure device can also be a device that can only perform single-sided exposure, so as to simplify the machine structure and reduce equipment manufacturing costs. Figure 7 is a schematic diagram of the structure of a multi-station flexible web exposure device capable of single-sided exposure. As shown in Figure 7, this multi-station flexible web exposure device capable of single-sided exposure (also called It is a single-sided multi-station flexible tape exposure device), including: the number of the measuring unit 20, the mask table 701, the exposure unit 30, and the mask adjustment unit 40 is one, and they are all located on the workpiece table 11 On the same side. In this embodiment, the multi-station flexible web exposure device performs single-sided exposure of the flexible web 80. The work table 11 of the single-sided multi-station flexible tape-reel exposure device can adopt a flat structure or a frame structure.
基于此,本实施例还提供一种多工位柔性卷带曝光方法,如图1和图8所示,该方法基于双工位的多工位柔性卷带曝光装置,所述双工位的多工位柔性卷带曝光装置的工件台包括第一工位和第二工位,所述第一工位位于所述曝光区,所述第二工位位于所述测量区,所述柔性卷带包括N(N≥2)个柔性卷带子单元,对第i至第N个柔性卷带的曝光过程包括:Based on this, this embodiment also provides a multi-station flexible reel exposure method, as shown in Figures 1 and 8, the method is based on a dual-station multi-station flexible reel exposure device, the dual-station The workpiece table of the multi-station flexible tape exposure device includes a first station and a second station. The first station is located in the exposure area, the second station is located in the measurement area, and the flexible roll The tape includes N (N≥2) flexible tape subunits, and the exposure process for the i-th to N-th flexible tapes includes:
控制单元50控制曝光单元30对第一工位上的第i(i≥1)个柔性卷带子单元进行曝光,并且所述控制单元50同步控制测量单元20对所述第二工位上的第i+1个柔性卷带子单元进行对位测量和/或焦面测量;The control unit 50 controls the exposure unit 30 to expose the i-th (i≥1) flexible tape subunit at the first station, and the control unit 50 synchronously controls the measuring unit 20 to expose the i-th flexible tape subunit at the second station. i+1 flexible tape subunits for alignment measurement and/or focal plane measurement;
所述第一工位上的所述第i个柔性卷带子单元完成曝光后,所述控制单元50控制传送单元61将完成曝光的所述第i个柔性卷带子单元自所述第一工位传出,同时将完成对位测量和/或焦面测量的第i+1个柔性卷带子单元从所述第二工位传送至所述第一工位,在传送的过程中所述控制单元50根据所述第i+1个柔性卷带子单元的对位数据和焦面测量数据控制光罩调整单元40对光罩M1进行调整;以及After the i-th flexible tape subunit on the first station is exposed, the control unit 50 controls the conveying unit 61 to transfer the i-th flexible tape subunit after the exposure from the first station At the same time, the i+1th flexible tape subunit that has completed alignment measurement and/or focal plane measurement is transferred from the second station to the first station, and the control unit is in the process of transferring 50 controlling the mask adjustment unit 40 to adjust the mask M1 according to the alignment data and focal plane measurement data of the i+1th flexible tape subunit; and
所述第i+1个柔性卷带子单元到达所述第一工位后,所述控制单元50控制所述曝光单元30对所述第i+1个柔性卷带子单元进行曝光,并同步控制所述测量单元20对所述第二工位上新传入的第i+2个柔性卷带子单元进行对位测量和/或焦面测量。After the i+1th flexible tape subunit reaches the first station, the control unit 50 controls the exposure unit 30 to expose the i+1th flexible tape subunit, and synchronously controls all The measurement unit 20 performs alignment measurement and/or focal plane measurement on the i+2th flexible tape subunit newly introduced in the second station.
进一步的,在对第一个柔性卷带的进行曝光前还包括:Further, before exposing the first flexible tape, it also includes:
将第一个柔性卷带固定在所述第二工位上进行对位测量和/或焦面测量,所述第一个柔性卷带完成对位测量和/或焦面测量后,将所述第一个柔性卷带自所述第二工位传送至所述第一工位,在传送的过程中所述控制单元50根据所述第一个柔性卷带的对位数据和焦面测量数据控制所述光罩调整单元40对光罩M1进行调整;Fix the first flexible web on the second station for alignment measurement and/or focal plane measurement. After the first flexible web has completed alignment measurement and/or focal plane measurement, the The first flexible web is transferred from the second station to the first station. During the transfer, the control unit 50 is based on the alignment data and focal plane measurement data of the first flexible web Controlling the mask adjustment unit 40 to adjust the mask M1;
所述第一个柔性卷带到达所述第一工位后,所述控制单元50控制所述曝光单元30对所述第一个柔性卷带进行曝光,同时控制所述测量单元20对所述第二工位上的第二个柔性卷带进行对位测量和/或焦面测量。After the first flexible web reaches the first station, the control unit 50 controls the exposure unit 30 to expose the first flexible web, and at the same time controls the measuring unit 20 to expose the The second flexible web on the second station performs alignment measurement and/or focal plane measurement.
如图1和图2所示,所述测量单元20包括第一光源201和第一图像获取单元202;获得所述对位数据的过程包括:所述第一光源201提供对位光线,所述对位光线依次照射至所述第二对位标记M21和所述第一对位标记并经所述测量区上的柔性卷带反射,反射光线穿过所述对位标记单元M2至所述第一图像获取单元202以获得对位数据;所述控制单元50根据所述后一个柔性卷带的所述对位数据控制所述光罩调整单元40调整所述掩模台701上的光罩M1在平行于所述工件台11表面的平面内移动。As shown in Figures 1 and 2, the measurement unit 20 includes a first light source 201 and a first image acquisition unit 202; the process of obtaining the alignment data includes: the first light source 201 provides alignment light, the The alignment light is sequentially irradiated to the second alignment mark M21 and the first alignment mark and is reflected by the flexible web on the measurement area. The reflected light passes through the alignment mark unit M2 to the first alignment mark. An image acquisition unit 202 obtains alignment data; the control unit 50 controls the mask adjustment unit 40 to adjust the mask M1 on the mask stage 701 according to the alignment data of the latter flexible tape It moves in a plane parallel to the surface of the workpiece table 11.
所述测量单元20还包括:第二光源203、投影镜组件204、探测镜组件205和第二图像获取单元206;获得焦面测量数据的过程包括:所述第二光源203用于提供测量光线,所述测量光线经所述投影镜组件204照射至所述测量区111上的柔性卷带表面并被反射,反射光线经所述探测镜组件205后至所述第二图像获取单元206以获得焦面测量数据;所述控制单元50根据所述后一个柔性卷带的所述焦面测量数据控制所述光罩调整单元40调整所述掩模台701上的光罩M1沿垂直于所述工件台11表面的方向移动。The measurement unit 20 further includes: a second light source 203, a projection lens assembly 204, a detection mirror assembly 205, and a second image acquisition unit 206; the process of obtaining focal plane measurement data includes: the second light source 203 is used to provide measurement light , The measurement light is irradiated to the surface of the flexible web on the measurement area 111 through the projection lens assembly 204 and is reflected, and the reflected light passes through the detection mirror assembly 205 to the second image acquisition unit 206 to obtain Focal surface measurement data; the control unit 50 controls the mask adjustment unit 40 to adjust the mask M1 on the mask stage 701 to be perpendicular to the The direction of the surface of the work table 11 moves.
如图1和图5所示,所述光罩调整单元40包括第一光罩调整机构41,所述第一光罩调整机构41包括:第一位移传感器413和至少一个第一调整组件,所述第一调整组件包括第一马达411和螺杆412,所述第一马达411用于驱动所述螺杆412在垂直于所述工件台11表面的方向上移动,从而带动固定于所述掩模台701上的光罩M1移动,所述第一位移传感器413用于获取所述掩模台701的位移数据。1 and 5, the mask adjustment unit 40 includes a first mask adjustment mechanism 41, and the first mask adjustment mechanism 41 includes: a first displacement sensor 413 and at least one first adjustment assembly, so The first adjustment assembly includes a first motor 411 and a screw 412. The first motor 411 is used to drive the screw 412 to move in a direction perpendicular to the surface of the workpiece table 11, thereby driving and fixing to the mask table. The mask M1 on the 701 moves, and the first displacement sensor 413 is used to obtain displacement data of the mask stage 701.
如图1和图6所示,所述光罩调整单元40还包括第二光罩调整机构42,所述第二光罩调整机构42包括:第二位移传感器424和至少两个第二调整组件,所述第二调整组件包括第二马达421、凸轮422和弹性元件423,所述第二马达421用于驱动所述凸轮422旋转以使所述弹性元件423带动所述掩模台701移动,从而使固定于所述掩模台701上的光罩M1在平行于所述工件台11表面的平面内移动。As shown in FIGS. 1 and 6, the mask adjustment unit 40 further includes a second mask adjustment mechanism 42, which includes: a second displacement sensor 424 and at least two second adjustment components The second adjustment assembly includes a second motor 421, a cam 422, and an elastic element 423. The second motor 421 is used to drive the cam 422 to rotate so that the elastic element 423 drives the mask stage 701 to move, Thus, the mask M1 fixed on the mask stage 701 moves in a plane parallel to the surface of the workpiece stage 11.
如图1所示,所述柔性卷带80为带状柔性卷带,所述传送单元61包括平行设置的开卷滚611、第一中间导滚612、第二中间导滚613和收卷滚614;所述控制单元50控制所述柔性卷带80从所述开卷滚611传出,并经所述第一中间导滚612导入所述工件台11并固定;所述柔性卷带80自所述曝光区112传出时,经所述第二中间导滚导613入至所述收卷滚614。As shown in FIG. 1, the flexible web 80 is a belt-shaped flexible web, and the conveying unit 61 includes an unwinding roller 611, a first intermediate guiding roller 612, a second intermediate guiding roller 613, and a winding roller 614 arranged in parallel. The control unit 50 controls the flexible web 80 to be transmitted from the unwinding roller 611, and is guided into the workpiece table 11 via the first intermediate guide roller 612 and fixed; the flexible web 80 is from the When the exposure area 112 passes out, it enters the winding roller 614 through the second middle guide roller guide 613.
如图1所示,所述曝光单元30包括:第三光源301和投影透镜302,所述掩模台701位于所述第三光源301与所述投影透镜302之间,所述曝光过程包括:所述第三光源301提供曝光光线,所述曝光光线照射至所述掩模台701上的所述光罩M1,经所述投影透镜302聚焦在位于所述曝光区112的柔性卷带上以进行曝光。As shown in FIG. 1, the exposure unit 30 includes a third light source 301 and a projection lens 302, the mask stage 701 is located between the third light source 301 and the projection lens 302, and the exposure process includes: The third light source 301 provides exposure light, which irradiates the mask M1 on the mask stage 701, and is focused on the flexible web located in the exposure area 112 by the projection lens 302. Make an exposure.
继续如图1所示,所述测量单元20、掩模台701、曝光单元30以及光罩调整单元40的数量均为两个,所述工件台11的两侧各设置有一个所述测量单元20、掩模台701、曝光单元30以及光罩调整单元40,所述工件台11的两侧的所述曝光单元30相互正对;所述曝光方法是用于对所述柔性卷带进行双面曝光。As shown in FIG. 1, the number of the measuring unit 20, the mask stage 701, the exposure unit 30, and the photomask adjustment unit 40 are all two, and one measuring unit is provided on both sides of the workpiece stage 11 20. The mask stage 701, the exposure unit 30 and the mask adjustment unit 40, the exposure units 30 on both sides of the workpiece stage 11 are directly opposite to each other; the exposure method is used to double the flexible tape Face exposure.
如图7所示,所述测量单元20、掩模台701、曝光单元30以及光罩调整单元40的数量均为一个,且位于所述工件台11的同一侧;所述曝光方法是用于对所述柔性卷带进行单面曝光。As shown in FIG. 7, the number of the measuring unit 20, the mask stage 701, the exposure unit 30, and the mask adjustment unit 40 is one, and they are located on the same side of the workpiece stage 11; the exposure method is used for The flexible web is exposed to one side.
实施例二Example two
如图9-图12所示,本实施例中,所述多工位柔性卷带曝光装置包括工件台12、传送单元61、两个测量单元20、两个掩模台701、两个曝光单元30、两个光罩调整单元40以及控制单元50。所述控制单元50分别与所述测量单元20、所述曝光单元30、所述光罩调整单元40以及传送单元61信号连接。与实施例一的区别在于,本实施例中,所述工件台12能够移动,在所述测量区的柔性卷带移动至所述曝光区的过程中,所述工件台12移动,且带动固定在所述工件台12上的柔性卷带移动。具体的,本实施例以单面曝光的多工位柔性卷带曝光装置进行举例说明,但应理解,本实施例中的多工位柔性卷带曝光装置实际上也可以进行双面曝光。As shown in Figures 9-12, in this embodiment, the multi-station flexible web exposure device includes a workpiece table 12, a transfer unit 61, two measuring units 20, two mask tables 701, and two exposure units. 30. Two mask adjustment units 40 and a control unit 50. The control unit 50 is signally connected to the measurement unit 20, the exposure unit 30, the mask adjustment unit 40, and the transmission unit 61, respectively. The difference from the first embodiment is that in this embodiment, the workpiece table 12 can be moved. When the flexible web of the measuring area moves to the exposure area, the workpiece table 12 moves and drives a fixed The flexible web on the workpiece table 12 moves. Specifically, in this embodiment, a single-side exposure multi-station flexible web exposure device is used as an example, but it should be understood that the multi-station flexible web exposure device in this embodiment can actually perform double-side exposure.
所述工件台12具有M(M≥3)个顺次设置的工位,所述工件台上设置的柔性卷带包括K(3≤K≤M)个柔性卷带子单元,每个所述工位上均可以设置一个所述柔性卷带子单元。如图9所示,本实施例中所述工件台12具有3个工位,为了便于描述,令3个工位从所述曝光区至所述测量区的方向(从右至左)分别为第一工位121、第二工位122及第三工位123,所述工件台12移动时,可以切换所述第一工位121、第二工位122及第三工位123的位置,以使所述第一工位121、第二工位122及第三工位123上的柔性卷带子单元均能够通过测量区和曝光区。具体的,所述控制单元50用于控制所述曝光单元30对曝光区上的柔性卷带进行曝光,同时控制所述测量单元20对测量区上的柔性卷带进行对位测量和/或焦面测量;并控制所述工件台12向右移动以将所述曝光区上完成曝光的所述柔性卷带自所述曝光区传出。The workpiece table 12 has M (M≥3) stations arranged in sequence, and the flexible tape set on the workpiece table includes K (3≤K≤M) flexible tape subunits, each of which is Each position can be provided with one of the flexible tape subunits. As shown in FIG. 9, the workpiece table 12 in this embodiment has 3 stations. For ease of description, let the directions (from right to left) of the 3 stations from the exposure area to the measurement area be The first station 121, the second station 122 and the third station 123, when the workpiece table 12 moves, the positions of the first station 121, the second station 122 and the third station 123 can be switched, In this way, the flexible tape subunits on the first station 121, the second station 122 and the third station 123 can all pass through the measurement area and the exposure area. Specifically, the control unit 50 is used to control the exposure unit 30 to expose the flexible web on the exposure area, and control the measurement unit 20 to perform alignment measurement and/or focus on the flexible web on the measurement area. Surface measurement; and control the workpiece table 12 to move to the right to transfer the exposed flexible web from the exposed area.
基于此,本实施例还提供了一种多工位柔性卷带曝光方法,如图9-图13所示,该方法基于多工位(大于等于3)的多工位柔性卷带曝光装置,本实施例中,所述多工位柔性卷带曝光装置的工件台包括所述第一工位121、第二工位122及第三工位123,所述工件台12移动至初始位置时,所述第一工位121位于所述测量区,所述第二工位122及所述第三工位123都在测量和曝光范围外,所述柔性卷带包括N(N≥2)个柔性卷带子单元(分别表示为N1、N2、Ni…NN),所述工件台上设置的柔性卷带包括K(3≤K≤M)个柔性卷带子单元(此处K=3),曝光过程包括:Based on this, this embodiment also provides a multi-station flexible reel exposure method, as shown in Figures 9-13, which is based on a multi-station (greater than or equal to 3) multi-station flexible reel exposure device. In this embodiment, the workpiece table of the multi-station flexible tape web exposure device includes the first station 121, the second station 122, and the third station 123. When the workpiece table 12 moves to the initial position, The first station 121 is located in the measurement area, the second station 122 and the third station 123 are both outside the measurement and exposure range, and the flexible web includes N (N≥2) flexible Reeling subunits (represented as N1, N2, Ni...NN), the flexible reeling set on the workpiece table includes K (3≤K≤M) flexible reeling subunits (here K=3), the exposure process include:
将3个柔性卷带子单元(N1、N2、N3)依次固定在所述工件台12的第一工位121、第二工位122及第三工位123上,此时,如图9所示,所述工件台12处于初始位置,所述第一工位121位于所述测量区的下方,接着对第一个柔性卷带子单元(N1)进行对位测量和/或焦面测量。完成对位测量和/或焦面测量后所述工件台12向右移动,如图10所示,使所述第一工位121位于曝光区下方,所述第二工位122位于所述测量区下方,这样就将所述第一个柔性卷带子单元(N1)自测量区传送至所述曝光区,将第二个柔性卷带子单元(N2)传送至测量区,在所述工件台12移动的过程中,所述控制单元50根据所述第一个柔性卷带子单元(N1)的对位数据和焦面测量数据控制所述光罩调整单元40对光罩M1进行调整,在此,所述多工位柔性卷带曝光装置也可以包括工件台调整单元,所述工件台调整单元根据所述测量单元的测量结果调整所述工件台以使所述曝光区的所述柔性卷带处于所述物镜单元的焦深度范围内,工件台调整单元和光罩调整单元40中的第一光罩调整机构41可以只使用其中一个;所述第一个柔性卷带子单元(N1)到达所述曝光区后,所述控制单元50控制所述曝光单元30对所述第一个柔性卷带子单元(N1)进行曝光,并同步控制所述测量单元20对所述第二工位122上的第二个柔性卷带子单元(N2)进行对位测量和/或焦面测量。第一个柔性卷带子单元(N1)曝光完成且第二个柔性卷带子单元(N2)测量完成后,如图11所示,所述工件台12再向右移动,使所述第一工位121从所述曝光区传出,所述第二工位122位于所述曝光区,所述第三工位123位于所述测量区,所述控制单元50控制所述曝光单元30对所述第二个柔性卷带子单元(N2)进行曝光,并同步控制所述测量单元20对所述第三工位123 上的第三个柔性卷带子单元(N3)进行对位测量和/或焦面测量。第二个柔性卷带子单元(N2)曝光完成且第三个柔性卷带子单元(N3)测量完成后,如图12所示,所述工件台12再向右移动,使所述第二工位122从所述曝光区传出,使所述第三工位123位于所述曝光区,然后所述曝光单元30对所述第三个柔性卷带子单元(N3)进行曝光。曝光完毕后,所述工件台12移动至所述初始位置,在移动的同时,所述传送单元61松开,将所述工件台12上的三个柔性卷带子单元(N1、N2、N3)传出,再将后三个柔性卷带子单元(N4、N5、N6)传入并固定至所述工件台12上,直至N个所述柔性卷带子单元均曝光完毕。The three flexible winding subunits (N1, N2, N3) are sequentially fixed on the first station 121, the second station 122 and the third station 123 of the workpiece table 12. At this time, as shown in FIG. 9 , The workpiece table 12 is in the initial position, the first station 121 is located below the measurement area, and then the alignment measurement and/or focal plane measurement are performed on the first flexible tape subunit (N1). After the alignment measurement and/or focal plane measurement are completed, the workpiece table 12 moves to the right, as shown in FIG. 10, so that the first station 121 is located below the exposure area, and the second station 122 is located at the measurement Area below, so that the first flexible tape subunit (N1) is transferred from the measurement area to the exposure area, and the second flexible tape subunit (N2) is transferred to the measurement area, on the workpiece table 12 During the movement, the control unit 50 controls the mask adjustment unit 40 to adjust the mask M1 according to the alignment data and focal plane measurement data of the first flexible tape winding subunit (N1). Here, The multi-station flexible reel exposure device may also include a work stage adjustment unit that adjusts the work stage according to the measurement result of the measurement unit so that the flexible reel in the exposure area is at Within the focal depth range of the objective lens unit, only one of the workpiece stage adjustment unit and the first mask adjustment mechanism 41 in the mask adjustment unit 40 may be used; the first flexible tape winding subunit (N1) reaches the exposure After the zone, the control unit 50 controls the exposure unit 30 to expose the first flexible tape subunit (N1), and synchronously controls the measurement unit 20 to control the second station 122 on the second A flexible tape subunit (N2) for alignment measurement and/or focal plane measurement. After the exposure of the first flexible winding subunit (N1) is completed and the measurement of the second flexible winding subunit (N2) is completed, as shown in FIG. 11, the workpiece table 12 moves to the right again to make the first station 121 is transmitted from the exposure area, the second station 122 is located in the exposure area, the third station 123 is located in the measurement area, and the control unit 50 controls the exposure unit 30 to Two flexible webbing subunits (N2) perform exposure, and synchronously control the measuring unit 20 to perform alignment measurement and/or focal plane measurement on the third flexible webbing subunit (N3) on the third station 123 . After the exposure of the second flexible tape subunit (N2) is completed and the measurement of the third flexible tape subunit (N3) is completed, as shown in FIG. 12, the workpiece table 12 moves to the right again to make the second station 122 is transmitted from the exposure area, and the third station 123 is located in the exposure area, and then the exposure unit 30 exposes the third flexible tape subunit (N3). After the exposure is completed, the workpiece table 12 moves to the initial position. While moving, the transfer unit 61 is released, and the three flexible tape subunits (N1, N2, N3) on the workpiece table 12 are released. After passing out, the last three flexible tape sub-units (N4, N5, N6) are transferred and fixed to the workpiece table 12 until the N flexible tape sub-units are all exposed.
可以理解的是,由于本实施例中所述工件台12可以移动,可以在工件台上的所有柔性卷带子单元曝光完毕后再重新上片,避免了每曝光一个柔性卷带子单元就需要重新上片的问题,进一步提高了效率。It is understandable that since the workpiece table 12 in this embodiment can be moved, the film can be reloaded after all the flexible tape subunits on the workpiece table are exposed, which avoids the need to reload each flexible tape subunit after exposure. The problem of the film further improves efficiency.
终上,本发明对曝光区进行曝光的同时,对测量区进行对位测量和/或焦面测量,多工位并列进行;柔性卷带传送的过程中,完成对所述光罩的调整,多工位上同时对柔性卷带进行处理合理利用时间,减少曝光工序制程时间,提高产能。Finally, while exposing the exposure area, the present invention performs alignment measurement and/or focal plane measurement on the measurement area, and multiple stations are performed in parallel; during the process of flexible tape transport, the adjustment of the photomask is completed, Simultaneous processing of flexible tapes in multiple stations makes reasonable use of time, reduces exposure process time and increases productivity.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的方法而言,由于与实施例公开的装置相对应,所以描述的比较简单,相关之处参见装置部分说明即可。The various embodiments in this specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other. For the method disclosed in the embodiment, since it corresponds to the device disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the device.
上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定,本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权利要求书的保护范围。The foregoing description is only a description of the preferred embodiments of the present invention and does not limit the scope of the present invention in any way. Any changes or modifications made by persons of ordinary skill in the field of the present invention based on the foregoing disclosure shall fall within the protection scope of the claims.

Claims (27)

  1. 一种多工位柔性卷带曝光装置,其特征在于,包括:A multi-station flexible tape web exposure device is characterized in that it comprises:
    照明单元,用于出射光束;Illumination unit for emitting light beam;
    掩模台,用于承载光罩;Mask table, used to carry the mask;
    物镜单元,用于将经过所述光罩的光束传递至所述柔性卷带上进行曝光;The objective lens unit is used to transfer the light beam passing through the mask to the flexible web for exposure;
    工件台,具有多个用于承载所述柔性卷带的工位;A workpiece table having a plurality of stations for carrying the flexible tape;
    测量单元,用于对所述工件台上承载的所述柔性卷带进行对位测量和/或焦面测量;A measuring unit for performing alignment measurement and/or focal plane measurement on the flexible web carried on the workpiece table;
    传送单元,用于向所述工件台传送所述柔性卷带;A conveying unit for conveying the flexible web to the workpiece table;
    所述物镜单元下方的区域定义为曝光区,所述测量单元下方的区域定义为测量区;所述工件台的至少两个所述工位能够分别且同时位于所述曝光区和所述测量区,以使得不同所述工位上的不同的所述柔性卷带分别且同时进行曝光和测量;其中,根据所述柔性卷带在所述测量区通过所述测量单元获得的测量结果,使同一所述柔性卷带移动到所述曝光区后,能够处于所述物镜单元的焦深度范围内和/或能够实现曝光对准。The area under the objective lens unit is defined as an exposure area, and the area under the measurement unit is defined as a measurement area; at least two of the workstations of the workpiece table can be located in the exposure area and the measurement area separately and simultaneously , So that the different flexible webs on different stations are exposed and measured separately and simultaneously; wherein, according to the measurement results of the flexible webs obtained by the measurement unit in the measurement area, the same After the flexible web is moved to the exposure zone, it can be within the focal depth range of the objective lens unit and/or can achieve exposure alignment.
  2. 如权利要求1所述的多工位柔性卷带曝光装置,其特征在于,当位于所述曝光区的柔性卷带完成曝光后,位于所述测量区的柔性卷带能够移动至所述曝光区,且所述曝光区的柔性卷带曝光之前,根据所述测量单元的测量结果,使所述曝光区的柔性卷带在所述物镜单元的焦深度范围内和/或实现曝光对准。The multi-station flexible web exposure device of claim 1, wherein after the flexible web located in the exposure area is exposed, the flexible web located in the measurement area can move to the exposure area And before the flexible web of the exposure area is exposed, according to the measurement result of the measuring unit, the flexible web of the exposure area is within the focal depth range of the objective lens unit and/or the exposure alignment is achieved.
  3. 如权利要求1或2所述的多工位柔性卷带曝光装置,其特征在于,所述柔性卷带上设置有第一对位标记;The multi-station flexible web exposure device according to claim 1 or 2, wherein the flexible web is provided with a first alignment mark;
    所述测量单元包括:第一光源、对位标记单元、用于承载所述对位标记单元的承载台和第一图像获取单元,所述对位标记单元上设置有与所述第一对位标记相对应的第二对位标记;The measurement unit includes: a first light source, an alignment mark unit, a bearing platform for carrying the alignment mark unit, and a first image acquisition unit, and the alignment mark unit is provided with the first alignment mark unit. The second alignment mark corresponding to the mark;
    所述第一光源用于提供对位光线,所述对位光线依次照射至所述第二对位标记和所述第一对位标记并经所述测量区上的所述柔性卷带反射,反射的所述光线穿过所述对位标记单元至所述第一图像获取单元以获得对位数据。The first light source is used to provide alignment light, which irradiates the second alignment mark and the first alignment mark in sequence and is reflected by the flexible web on the measurement area, The reflected light passes through the alignment mark unit to the first image acquisition unit to obtain alignment data.
  4. 如权利要求3所述的多工位柔性卷带曝光装置,其特征在于,所述测量 单元还包括:第二光源、投影镜组件、探测镜组件和第二图像获取单元,所述第二光源用于提供测量光线,所述测量光线经所述投影镜组件照射至所述测量区上的所述柔性卷带表面并被反射,反射的所述光线经所述探测镜组件后至所述第二图像获取单元以获得焦面测量数据。The multi-station flexible web exposure device according to claim 3, wherein the measurement unit further comprises: a second light source, a projection lens assembly, a detection lens assembly, and a second image acquisition unit, the second light source It is used to provide measurement light, which is irradiated to the surface of the flexible web on the measurement area through the projection lens assembly and is reflected, and the reflected light reaches the second after passing through the detection mirror assembly Two image acquisition units to obtain focal plane measurement data.
  5. 如权利要求4所述的多工位柔性卷带曝光装置,其特征在于,所述多工位柔性卷带曝光装置还包括:5. The multi-station flexible web exposure device of claim 4, wherein the multi-station flexible web exposure device further comprises:
    光罩调整单元,用于根据所述测量单元的测量结果调整所述光罩以使所述曝光区的柔性卷带处于所述物镜单元的焦深度范围内。The mask adjustment unit is configured to adjust the mask according to the measurement result of the measurement unit so that the flexible web of the exposure area is within the focal depth range of the objective lens unit.
  6. 如权利要求5所述的多工位柔性卷带曝光装置,其特征在于,所述多工位柔性卷带曝光装置还包括:5. The multi-station flexible web exposure device of claim 5, wherein the multi-station flexible web exposure device further comprises:
    控制单元,与所述测量单元、所述光罩调整单元和所述传送单元分别信号连接,用于根据所述测量单元的测量结果控制所述光罩调整单元调整所述光罩以使所述曝光区的柔性卷带在所述物镜单元的焦深度范围内。The control unit is signally connected to the measurement unit, the photomask adjustment unit, and the transmission unit, and is configured to control the photomask adjustment unit to adjust the photomask according to the measurement result of the measurement unit to make the photomask The flexible roll of the exposure zone is within the focal depth range of the objective lens unit.
  7. 如权利要求5所述的多工位柔性卷带曝光装置,其特征在于,所述光罩调整单元包括第一光罩调整机构和第二光罩调整机构,所述第一光罩调整机构用于根据所述焦面测量数据调整所述光罩沿垂直于所述工件台表面的方向移动,所述第二光罩调整机构用于根据所述对位数据调整所述光罩在平行于所述工件台表面的平面内移动。The multi-station flexible tape web exposure device according to claim 5, wherein the mask adjustment unit includes a first mask adjustment mechanism and a second mask adjustment mechanism, and the first mask adjustment mechanism is used for To adjust the mask to move in a direction perpendicular to the surface of the workpiece table according to the focal plane measurement data, the second mask adjustment mechanism is used to adjust the mask to be parallel to the alignment data according to the alignment data. Move in the plane of the surface of the workpiece table.
  8. 如权利要求7所述的多工位柔性卷带曝光装置,其特征在于,所述第一光罩调整机构包括:第一位移传感器和至少一个第一调整组件,所述第一调整组件包括第一马达和螺杆,所述第一马达用于驱动所述螺杆在垂直于所述工件台表面的方向上移动,从而带动固定于所述掩模台上的光罩移动,所述第一位移传感器用于获取所述掩模台的位移数据。7. The multi-station flexible tape web exposure device according to claim 7, wherein the first mask adjustment mechanism comprises: a first displacement sensor and at least one first adjustment assembly, and the first adjustment assembly includes a first A motor and a screw, the first motor is used to drive the screw to move in a direction perpendicular to the surface of the workpiece table, thereby driving the photomask fixed on the mask table to move, the first displacement sensor Used to obtain displacement data of the mask stage.
  9. 如权利要求7所述的多工位柔性卷带曝光装置,其特征在于,所述第二光罩调整机构包括:第二位移传感器和至少两个第二调整组件,所述第二调整组件包括第二马达、凸轮和弹性元件,所述第二马达用于驱动所述凸轮旋转以使所述弹性元件带动所述掩模台移动,从而使固定于所述掩模台上的所述光罩在平行于所述工件台表面的平面内移动。8. The multi-station flexible web exposure device according to claim 7, wherein the second mask adjustment mechanism comprises: a second displacement sensor and at least two second adjustment components, the second adjustment components comprising A second motor, a cam, and an elastic element. The second motor is used to drive the cam to rotate so that the elastic element drives the mask stage to move, so that the mask fixed on the mask stage Move in a plane parallel to the surface of the workpiece table.
  10. 如权利要求6所述的多工位柔性卷带曝光装置,其特征在于,所述传 送单元包括:开卷滚、第一中间导滚、第二中间导滚和收卷滚,所述控制单元用于控制所述柔性卷带从所述开卷滚传出、经所述第一中间导滚导入所述工件台,在所述工件台上传动后经所述第二中间导滚导入至所述收卷滚。The multi-station flexible tape web exposure device according to claim 6, wherein the transfer unit includes: an unwinding roller, a first intermediate guide roller, a second intermediate guide roller, and a rewinding roller, and the control unit uses The flexible web is controlled to be transmitted from the unwinding roll, introduced into the workpiece table via the first intermediate guide roller, and then transmitted on the workpiece table and guided to the rewinding table via the second intermediate guide roller Roll rolling.
  11. 如权利要求4所述的多工位柔性卷带曝光装置,其特征在于,所述多工位柔性卷带曝光装置还包括:5. The multi-station flexible web exposure device of claim 4, wherein the multi-station flexible web exposure device further comprises:
    工件台调整单元,用于根据所述测量单元的测量结果调整所述工件台以使所述曝光区的所述柔性卷带处于所述物镜单元的焦深度范围内。The workpiece stage adjustment unit is configured to adjust the workpiece stage according to the measurement result of the measurement unit so that the flexible web of the exposure area is within the focal depth range of the objective lens unit.
  12. 如权利要求11所述的多工位柔性卷带曝光装置,其特征在于,所述多工位柔性卷带曝光装置还包括:8. The multi-station flexible web exposure device of claim 11, wherein the multi-station flexible web exposure device further comprises:
    控制单元,与所述测量单元、所述工件台调整单元和所述传送单元信号连接,所述控制单元用于根据所述测量单元的测量结果控制所述工件台调整单元调整所述工件台使所述曝光区的所述柔性卷带处于所述物镜单元的焦深度范围内。The control unit is signally connected to the measurement unit, the workpiece table adjustment unit, and the transmission unit, and the control unit is used to control the workpiece table adjustment unit to adjust the workpiece table according to the measurement result of the measurement unit The flexible web of the exposure zone is within the focal depth range of the objective lens unit.
  13. 如权利要求11所述的多工位柔性卷带曝光装置,其特征在于,所述工件台调整单元用于根据所述焦面测量数据调整所述工件台沿垂直于所述工件台表面的方向移动,所述工件台调整单元还用于根据所述对位数据调整所述工件台在平行于所述工件台表面的平面内移动。The multi-station flexible tape exposure device according to claim 11, wherein the workpiece stage adjustment unit is used to adjust the workpiece stage in a direction perpendicular to the surface of the workpiece stage according to the focal plane measurement data Moving, the workpiece table adjusting unit is further configured to adjust the workpiece table to move in a plane parallel to the surface of the workpiece table according to the alignment data.
  14. 如权利要求11所述的多工位柔性卷带曝光装置,其特征在于,所述测量单元、所述掩模台、所述物镜单元和所述照明单元的数量均为两个,所述工件台的两侧各设置有一个所述测量单元、一个所述掩模台、一个所述物镜单元和一个所述照明单元,所述工件台两侧的两个所述物镜单元相互正对,所述工件台两侧的两个所述测量单元相互正对。The multi-station flexible tape exposure device according to claim 11, wherein the number of the measuring unit, the mask stage, the objective lens unit and the illumination unit are all two, and the workpiece The measuring unit, the mask stage, the objective lens unit and the illumination unit are respectively provided on both sides of the stage, and the two objective lens units on both sides of the workpiece stage are facing each other, so The two measuring units on both sides of the workpiece table are directly opposite to each other.
  15. 如权利要求5所述的多工位柔性卷带曝光装置,其特征在于,所述测量单元、所述掩模台、所述物镜单元、所述照明单元和所述光罩调整单元的数量均为两个,所述工件台的两侧各设置有一个所述测量单元、一个所述掩模台、一个所述物镜单元、一个所述照明单元和一个所述光罩调整单元,所述工件台两侧的两个所述物镜单元相互正对,所述工件台两侧的两个所述测量单元相互正对。The multi-station flexible web exposure device according to claim 5, wherein the number of the measuring unit, the mask table, the objective lens unit, the illumination unit and the mask adjustment unit are all There are two, one of the measuring unit, one of the mask stage, one of the objective lens unit, one of the illumination unit, and one of the mask adjustment unit are provided on both sides of the workpiece table. The two objective lens units on both sides of the stage are directly opposite to each other, and the two measuring units on both sides of the work stage are directly opposite to each other.
  16. 如权利要求1或2所述的多工位柔性卷带曝光装置,其特征在于,所 述工件台为框架结构或板状结构。The multi-station flexible tape web exposure device according to claim 1 or 2, wherein the work stage has a frame structure or a plate structure.
  17. 如权利要求16所述的多工位柔性卷带曝光装置,其特征在于,所述工件台为矩形框架并且所述矩形框架的角落处设置有压板。16. The multi-station flexible tape web exposure device according to claim 16, wherein the work stage is a rectangular frame and a press plate is provided at the corners of the rectangular frame.
  18. 一种多工位柔性卷带曝光方法,其特征在于,照明单元出射的光束依次经过掩模台上承载的光罩和物镜单元后,照射至工件台上承载的柔性卷带,对所述柔性卷带进行曝光;A multi-station flexible web exposure method is characterized in that the light beam emitted by the lighting unit passes through the mask and the objective lens unit carried on the mask table in sequence, and then irradiates the flexible web carried on the workpiece table to the flexible web. Reel for exposure;
    所述多工位柔性卷带曝光方法包括如下步骤:The multi-station flexible web exposure method includes the following steps:
    对位于测量单元下方的测量区的柔性卷带进行对位测量和/或焦面测量,获得对位数据和/或焦面测量数据,同步对位于所述物镜单元下方的曝光区的柔性卷带执行曝光;Perform alignment measurement and/or focal plane measurement on the flexible tape in the measurement area below the measurement unit, obtain alignment data and/or focal surface measurement data, and synchronize the flexible tape in the exposure area below the objective lens unit Perform exposure;
    位于所述曝光区的柔性卷带完成曝光后,将位于所述测量区的所述柔性卷带移动至所述曝光区,且位于所述曝光区的所述柔性卷带曝光之前,根据所述柔性卷带通过所述测量单元获得的测量结果使所述曝光区的所述柔性卷带在所述物镜单元的焦深度范围内和/或实现曝光对准。After the flexible web located in the exposure area is exposed, move the flexible web located in the measurement area to the exposure area, and before the flexible web located in the exposure area is exposed, according to the The measurement result of the flexible web obtained by the measurement unit makes the flexible web of the exposure zone within the focal depth range of the objective lens unit and/or achieves exposure alignment.
  19. 如权利要求18所述的多工位柔性卷带曝光方法,其特征在于,所述测量区的所述柔性卷带移动至所述曝光区的过程中,所述工件台固定不动,所述柔性卷带在所述工件台上传动。The multi-station flexible web exposure method according to claim 18, wherein when the flexible web in the measurement area moves to the exposure area, the workpiece table is fixed and the The flexible belt is driven on the workpiece table.
  20. 如权利要求19所述的多工位柔性卷带曝光方法,其特征在于,所述工件台包括第一工位和第二工位,所述第一工位位于所述曝光区,所述第二工位位于所述测量区,所述柔性卷带包括N个柔性卷带子单元,N大于等于2,对第i至第N个柔性卷带子单元的曝光过程包括:The multi-station flexible web exposure method according to claim 19, wherein the workpiece table includes a first station and a second station, the first station is located in the exposure area, and the second Two stations are located in the measurement area, the flexible web includes N flexible web sub-units, where N is greater than or equal to 2, and the exposure process for the i-th to N-th flexible web sub-units includes:
    对第一工位上的第i个柔性卷带子单元进行曝光,并同步对所述第二工位上的第i+1个柔性卷带子单元进行对位测量和/或焦面测量,其中i≥1;Expose the i-th flexible tape subunit at the first station, and simultaneously perform alignment measurement and/or focal plane measurement on the i+1th flexible tape subunit at the second station, where i ≥1;
    所述第i个柔性卷带子单元完成曝光后自所述第一工位传出,同时将完成对位测量和/或焦面测量的第i+1个柔性卷带子单元从所述第二工位传送至所述第一工位,在传送的过程中根据所述第i+1个柔性卷带子单元的测量结果调整所述光罩以使所述第i+1个柔性卷带子单元后续到达所述第一工位后处于所述物镜单元的焦深度范围内;以及所述第i+1个柔性卷带子单元到达所述第一工位后,对所述第i+1个柔性卷带子单元进行曝光,并同步对所述第一工位上新传入的第 i+2个柔性卷带子单元进行对位测量和/或焦面测量。After the i-th flexible webbing subunit is exposed, it is transmitted from the first station, and at the same time, the i+1th flexible webbing subunit that has completed alignment measurement and/or focal plane measurement is removed from the second work station. The position is transferred to the first station, and the photomask is adjusted according to the measurement result of the i+1th flexible tape subunit during the transfer process so that the i+1th flexible tape subunit subsequently arrives After the first station is within the focal depth range of the objective lens unit; and after the i+1th flexible tape subunit reaches the first station, the i+1th flexible tape The unit performs exposure, and synchronously performs alignment measurement and/or focal plane measurement on the i+2th flexible tape subunit newly introduced in the first station.
  21. 如权利要求20所述的多工位柔性卷带曝光方法,其特征在于,在对所述第一个柔性卷带子单元进行曝光前还包括:22. The multi-station flexible tape exposure method according to claim 20, wherein before exposing the first flexible tape subunit, the method further comprises:
    将第一个柔性卷带子单元固定在所述第二工位上进行对位测量和/或焦面测量,所述第一个柔性卷带子单元完成对位测量和/或焦面测量后,将所述第一个柔性卷带子单元自所述第二工位传送至所述第一工位,在传送的过程中根据所述第一个柔性卷带子单元的测量结果调整所述光罩使所述第一个柔性卷带子单元后续到达所述第一工位后处于所述物镜单元的焦深度范围内;Fix the first flexible webbing subunit on the second station for alignment measurement and/or focal plane measurement. After the first flexible webbing subunit completes the alignment measurement and/or focal plane measurement, The first flexible webbing subunit is transferred from the second station to the first station, and the photomask is adjusted according to the measurement result of the first flexible webbing subunit during the transmission process so that all The first flexible tape winding subunit subsequently reaches the first station and is within the focal depth range of the objective lens unit;
    其中,所述第一个柔性卷带子单元到达所述第一工位后,对所述第一个柔性卷带子单元进行曝光,并同步对所述第二工位上新传入的第二个柔性卷带子单元进行对位测量和/或焦面测量。Wherein, after the first flexible webbing subunit arrives at the first station, the first flexible webbing subunit is exposed and synchronized to the second newly introduced second station at the second station. The flexible tape subunit performs alignment measurement and/or focal plane measurement.
  22. 如权利要求18所述的多工位柔性卷带曝光方法,其特征在于,所述测量区的所述柔性卷带移动至所述曝光区的过程中,所述工件台移动,且带动固定在所述工件台上的所述柔性卷带移动。The multi-station flexible web exposure method according to claim 18, characterized in that, when the flexible web in the measurement area moves to the exposure area, the workpiece table moves and drives and is fixed at The flexible web on the workpiece table moves.
  23. 如权利要求22所述的多工位柔性卷带曝光方法,其特征在于,所述工件台包括M个顺次设置的工位,其中M≥3,M个所述工位上设置的柔性卷带包括K个柔性卷带子单元,3≤K≤M,对第i至第K-1个柔性卷带子单元的曝光过程包括:The multi-station flexible tape exposure method according to claim 22, wherein the workpiece table includes M stations arranged in sequence, wherein M≥3, and the M flexible coils arranged on the stations The tape includes K flexible tape subunits, 3≤K≤M, and the exposure process for the i-th to K-1th flexible tape subunits includes:
    对位于所述曝光区上的第i个柔性卷带子单元进行曝光,并同步对位于所述测量区上的第i+1个柔性卷带子单元进行对位测量和/或焦面测量,其中1≤i≤K-1;Expose the i-th flexible tape subunit located on the exposure area, and simultaneously perform alignment measurement and/or focal plane measurement on the i+1th flexible tape subunit located on the measurement area, where 1 ≤i≤K-1;
    所述第i个柔性卷带子单元完成曝光后所述工件台移动,以将所述第i个柔性卷带子单元自所述曝光区传出,同时将完成对位测量和/或焦面测量的第i+1个柔性卷带子单元从所述测量区传送至所述曝光区,在传送的过程中根据所述第i+1个柔性卷带子单元的测量结果调整所述光罩以使所述第i+1个柔性卷带子单元后续到达所述曝光区后处于所述物镜单元的焦深度范围内;以及After the i-th flexible tape subunit completes the exposure, the workpiece table moves to transfer the i-th flexible tape subunit from the exposure area, and at the same time, it will complete the alignment measurement and/or focal plane measurement. The i+1th flexible webbing subunit is transferred from the measurement area to the exposure area. During the transmission, the photomask is adjusted according to the measurement result of the i+1th flexible webbing subunit so that the The (i+1)th flexible tape winding subunit subsequently reaches the exposure zone and is within the focal depth range of the objective lens unit; and
    所述第i+1个柔性卷带子单元到达所述曝光区后,对所述第i+1个柔性卷带子单元进行曝光。After the (i+1)th flexible webbing subunit reaches the exposure area, the i+1th flexible webbing subunit is exposed.
  24. 如权利要求23所述的多工位柔性卷带曝光方法,其特征在于,所述工 件台在初始位置时,所述工件台上的第一个工位位于所述测量区,对第一个柔性卷带子单元的测量过程包括:The multi-station flexible tape exposure method according to claim 23, wherein when the workpiece table is in the initial position, the first station on the workpiece table is located in the measurement area, and the The measurement process of the flexible tape subunit includes:
    将第一个柔性卷带子单元固定在所述测量区的所述第一个工位上进行对位测量和/或焦面测量,所述第一个柔性卷带子单元完成对位测量和/或焦面测量后,所述工件台移动以将所述第一个柔性卷带子单元自所述测量区传送至所述曝光区,在传送的过程中根据所述第一个柔性卷带子单元的测量结果调整所述光罩使所述第一个柔性卷带子单元后续到达所述曝光区后处于所述物镜单元的焦深度范围内;Fix the first flexible webbing subunit on the first station of the measurement area to perform alignment measurement and/or focal plane measurement, and the first flexible webbing subunit completes alignment measurement and/or After the focal plane is measured, the workpiece table moves to transfer the first flexible tape subunit from the measurement area to the exposure area, and according to the measurement of the first flexible tape subunit during the transfer process As a result, the photomask is adjusted so that the first flexible tape winding subunit subsequently reaches the exposure area and is within the focal depth range of the objective lens unit;
    所述第一个柔性卷带子单元到达所述曝光区后,对所述第一个柔性卷带子单元进行曝光,同步对所述测量区上的第二个柔性卷带子单元进行对位测量和/或焦面测量;After the first flexible webbing subunit reaches the exposure zone, the first flexible webbing subunit is exposed, and the second flexible webbing subunit on the measurement area is synchronized to perform alignment measurement and/ Or focal plane measurement;
    以及,对第K个柔性卷带子单元的曝光过程包括:And, the exposure process of the Kth flexible tape subunit includes:
    对所述第K-1个柔性卷带子单元进行曝光时,同步对所述测量区上的第K个柔性卷带子单元进行对位测量和/或焦面测量,所述第K个柔性卷带子单元完成对位测量和/或焦面测量后,所述工件台移动以将所述第K个柔性卷带子单元自所述测量区传送至所述曝光区,在传送的过程中根据所述第K个柔性卷带子单元的测量结果调整所述光罩使所述第K个柔性卷带子单元后续到达所述曝光区后处于所述物镜单元的焦深度范围内;When exposing the K-1th flexible tape subunit, synchronously perform alignment measurement and/or focal plane measurement on the Kth flexible tape subunit on the measurement area, and the Kth flexible tape subunit After the unit completes the alignment measurement and/or focal plane measurement, the workpiece table moves to transfer the Kth flexible tape subunit from the measurement area to the exposure area, and according to the first The measurement results of the K flexible tape winding subunits adjust the mask so that the Kth flexible tape winding subunit subsequently reaches the exposure area and is within the focal depth range of the objective lens unit;
    所述第K个柔性卷带子单元到达所述曝光区后,对所述第K个柔性卷带子单元进行曝光;After the Kth flexible ribbon winding subunit reaches the exposure area, exposing the Kth flexible ribbon winding subunit;
    所述工件台移回初始位置。The workpiece table moves back to the initial position.
  25. 如权利要求18所述的多工位柔性卷带曝光方法,其特征在于,所述柔性卷带上设置有第一对位标记;所述测量单元包括:第一光源、用于承载对位标记单元的承载台和第一图像获取单元,所述对位标记单元上设置有与所述第一对位标记相对应的第二对位标记;The multi-station flexible web exposure method according to claim 18, wherein a first alignment mark is provided on the flexible web; and the measuring unit includes: a first light source for carrying the alignment mark The bearing platform of the unit and the first image acquisition unit, the alignment mark unit is provided with a second alignment mark corresponding to the first alignment mark;
    获得所述对位数据的过程包括:The process of obtaining the alignment data includes:
    所述第一光源提供对位光线,所述对位光线依次照射至所述第二对位标记和所述第一对位标记并经所述测量区上的柔性卷带反射,反射光线穿过所述对位标记单元至所述第一图像获取单元以获得对位数据;The first light source provides alignment light, which irradiates the second alignment mark and the first alignment mark in sequence and is reflected by the flexible web on the measurement area, and the reflected light passes through From the alignment marking unit to the first image acquisition unit to obtain alignment data;
    根据所述对位数据调整所述光罩或/和所述工件台在平行于所述工件台表面的平面内移动以实现曝光对准。According to the alignment data, the photomask or/and the work stage are adjusted to move in a plane parallel to the surface of the work stage to achieve exposure alignment.
  26. 如权利要求25所述的多工位柔性卷带曝光方法,其特征在于,所述测量单元还包括:第二光源、投影镜组件、探测镜组件和第二图像获取单元;The multi-station flexible web exposure method according to claim 25, wherein the measurement unit further comprises: a second light source, a projection lens assembly, a detection lens assembly, and a second image acquisition unit;
    获得焦面测量数据的过程包括:The process of obtaining focal plane measurement data includes:
    所述第二光源提供测量光线,所述测量光线经所述投影镜组件照射至所述测量区上的柔性卷带表面并被反射,反射光线经所述探测镜组件后至所述第二图像获取单元以获得焦面测量数据;The second light source provides measurement light, the measurement light irradiates the surface of the flexible web on the measurement area through the projection lens assembly and is reflected, and the reflected light reaches the second image after passing through the detection mirror assembly Acquisition unit to obtain focal plane measurement data;
    根据所述焦面测量数据调整所述光罩或/和所述工件台沿垂直于所述工件台表面的方向移动,以使所述曝光区的柔性卷带处于所述物镜单元的焦深度范围内。Adjust the reticle or/and the workpiece table to move in a direction perpendicular to the surface of the workpiece table according to the focal plane measurement data, so that the flexible web of the exposure area is in the focal depth range of the objective lens unit Inside.
  27. 如权利要求18至26中任一项所述的多工位柔性卷带曝光方法,其特征在于,所述测量单元、所述掩模台、所述物镜单元和所述照明单元的数量均为两个,所述工件台的两侧各设置有一个所述测量单元、一个所述掩模台、一个所述物镜单元和一个所述照明单元,所述工件台两侧的两个所述物镜单元相互正对,所述工件台两侧的两个所述测量单元相互正对;所述多工位柔性卷带曝光方法用于对所述柔性卷带进行双面曝光。The multi-station flexible tape exposure method according to any one of claims 18 to 26, wherein the number of the measuring unit, the mask stage, the objective lens unit and the illumination unit are all Two, one of the measuring unit, one of the mask stage, one of the objective lens unit, and one of the illumination unit are provided on both sides of the workpiece stage, and the two objective lenses on both sides of the workpiece stage The units are facing each other, and the two measuring units on both sides of the workpiece table are facing each other; the multi-station flexible web exposure method is used for double-sided exposure of the flexible web.
PCT/CN2019/114734 2019-03-22 2019-10-31 Multi-station flexible tape exposure device and exposure method WO2020192115A1 (en)

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