WO2020192032A1 - End chassis structure for use in railway vehicle and railway vehicle - Google Patents

End chassis structure for use in railway vehicle and railway vehicle Download PDF

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Publication number
WO2020192032A1
WO2020192032A1 PCT/CN2019/105329 CN2019105329W WO2020192032A1 WO 2020192032 A1 WO2020192032 A1 WO 2020192032A1 CN 2019105329 W CN2019105329 W CN 2019105329W WO 2020192032 A1 WO2020192032 A1 WO 2020192032A1
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WIPO (PCT)
Prior art keywords
support plate
upper support
pair
lower support
plates
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PCT/CN2019/105329
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French (fr)
Chinese (zh)
Inventor
赵辉
喻海洋
韩月娇
田洪雷
刘延超
Original Assignee
中车青岛四方机车车辆股份有限公司
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Publication of WO2020192032A1 publication Critical patent/WO2020192032A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F1/00Underframes
    • B61F1/08Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F1/00Underframes
    • B61F1/08Details
    • B61F1/10End constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F1/00Underframes
    • B61F1/08Details
    • B61F1/14Attaching or supporting vehicle body-structure

Definitions

  • the present disclosure relates to the technical field of rail vehicle underframes, in particular to an end underframe structure for rail vehicles and rail vehicles.
  • the current rail vehicle end underframe is provided with multiple spaced beams on both sides of the traction beam.
  • the floor is laid on the beam, and the beam supports the floor.
  • the floor slab bears the vertical load and exerts force on the beam.
  • due to the small contact area between the floor and the crossbeam it is prone to deformation due to local stress concentration, which limits the bearing capacity of the rail vehicle end underframe to a certain extent.
  • the present disclosure aims to solve at least one of the technical problems existing in the prior art or related technologies.
  • the purpose of the present disclosure is to provide an end underframe structure for rail vehicles and a rail vehicle to solve the problem that the contact area between the floor and the beam is small, and the deformation caused by the local stress concentration is prone to cause the end underframe of the rail vehicle to bear Ability is subject to certain restrictions.
  • the embodiments of the present disclosure provide an end underframe structure for rail vehicles, including a traction beam, and a pair of upper support plates respectively installed on both sides of the traction beam and oppositely disposed on the pair
  • a pair of lower support plates below the upper support plate, the sides of the upper support plate and the lower support plate are both fixedly connected to the side walls of the traction beam, and the upper surface of the upper support plate forms an upper surface for supporting the floor.
  • the supporting surface, the lower surface of the lower supporting plate forms the lower mounting surface of the component interface.
  • the traction beam includes a pair of vertical side plates arranged at intervals and a plurality of connecting ribs connected between the inner sides of the pair of vertical side plates; the pair of upper support plates, one The lower supporting plates are respectively connected vertically to the outer sides of the pair of vertical side plates.
  • the upper and lower sides of a pair of the vertical side plates are respectively provided with flanges that are horizontally bent outward, and the upper support plate and the upper side of the vertical side plates are respectively provided with flanges. Butt joint; the lower support plate is vertically butt jointed between the upper flange and the lower flange of the vertical side plate.
  • each of the upper support plates and the lower support plates located below are connected by reinforcing rib plates.
  • the upper support plate and the lower support plate located below the upper support plate and the lower support plate are provided with an escape opening that penetrates up and down, and the stiffener plate is arranged around the escape opening.
  • the stiffener plate is welded and connected to the upper support plate and the corresponding lower support plate, respectively, and the shape of the escape opening is adapted to the contour shape of the component to be avoided.
  • it further includes a buffer beam and a corbel connected to both ends of the traction beam in the longitudinal direction, and the buffer beam and the corbel are connected to the traction beam to form an I-shaped structure; the upper support The length of the plate and the lower support plate is consistent with the length of the traction beam, and the two ends of the upper support plate and the lower support plate are respectively connected with the buffer beam and the corbel beam.
  • the outward extension width of the upper support plate and the lower support plate does not exceed the outside of the buffer beam and the corbel beam.
  • the upper support plate and the corresponding lower support plate are also provided with a line passing opening that penetrates up and down near the buffer beam, and there is a gap between the line passing opening and the avoiding opening. There are spacing.
  • the embodiments of the present disclosure also provide a rail vehicle, including a floor and the aforementioned end underframe structure for rail vehicles, the floor being laid on the upper supporting surface of the upper supporting plate.
  • the present disclosure has the following advantages:
  • the present disclosure provides an end underframe structure for rail vehicles, by replacing the cross beams on both sides of the traction beam with a pair of upper support plates respectively installed on both sides of the traction beam and oppositely arranged on the pair of upper supports
  • a pair of lower support plates below the plate the sides of the upper support plate and the lower support plate are both fixedly connected to the side walls of the traction beam, and the upper surface of the upper support plate forms an upper support surface for supporting the floor
  • the lower surface of the lower support plate forms the lower installation surface of the component interface;
  • the structure of the upper support plate and the lower support plate replaces the previous beam structure to support the floor, which greatly increases the support area, greatly improves the bearing capacity, and pressure
  • the force-receiving area is larger, which disperses the force, avoids deformation caused by local stress concentration, and increases the overall strength and rigidity;
  • the lower surface of the lower support plate forms the lower installation of the component interface
  • the setting of the lower support plate increases the interface area at the lower part of the chassis, so that
  • Fig. 1 is a perspective schematic view of an end underframe structure for a rail vehicle according to an embodiment of the disclosure
  • FIG. 2 is a perspective schematic view of another end underframe structure for rail vehicles according to an embodiment of the disclosure.
  • FIG. 3 is a perspective schematic view of another end underframe structure for rail vehicles according to an embodiment of the disclosure.
  • 1 Traction beam; 11: Vertical side plate; 111: Flanging; 12: Connecting rib; 2: Corbel beam; 3: Buffer beam; 4: Upper support plate; 5: Lower support plate; 6: Avoidance Mouth; 7: cable crossing; 8: stiffener plate.
  • connection should be interpreted broadly. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • connection should be interpreted broadly. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • an end underframe structure for rail vehicles provided by an embodiment of the present disclosure includes a traction beam 1, and a pair of upper support plates 4 and 4 respectively installed on both sides of the traction beam 1.
  • a pair of lower support plates 5 are arranged opposite to the pair of upper support plates 4, that is, a pair of upper support plates 4 are respectively located on both sides of the traction beam 1, and a pair of lower support plates 5 are also respectively located on the traction beam On both sides of 1, the lower support plate 5 on the same side of the traction beam 1 is located below the upper support plate 4 with a gap between the two.
  • the sides of the upper support plate 4 and the lower support plate 5 are both The side walls of the traction beam 1 can be fixedly connected by welding, for example, so that the upper support plate 4, the lower support plate 5, and the traction beam 1 are connected to form an integral structure.
  • the upper support plate 4 and the lower support The plates 5 are in the shape of a flat plate.
  • the planes of the upper support plate 4 and the lower support plate 5 extend horizontally outward along both sides of the traction beam 1.
  • the upper surface of the upper support plate 4 forms an upper surface for supporting the floor.
  • the structure of the upper supporting plate 4 and the lower supporting plate 5 replaces the previous beam structure to support the floor, which greatly increases the supporting area and the bearing capacity, and when the pressure is applied to the supporting plate, the force bearing area is larger. Furthermore, the force is dispersed to avoid deformation caused by local stress concentration, and the overall strength and rigidity are increased; the lower surface of the lower support plate 5 forms the lower mounting surface of the component interface, and the arrangement of the lower support plate 5 increases the chassis
  • the interface area at the lower part increases the installation area of parts and makes the placement of parts more reasonable and simple.
  • the traction beam 1 includes a pair of elongated vertical side plates 11 arranged at intervals and a plurality of connecting ribs connected between the inner sides of the pair of vertical side plates 11 12.
  • the connecting ribs 12 are vertically connected between the pair of vertical side plates 11, and can be welded to the pair of vertical side plates 11 respectively, and the connecting ribs 12 connect the vertical side plates 11 on both sides into one body ,
  • the strength of the traction beam 1 is strengthened; the pair of upper support plates 4 and the pair of lower support plates 5 are respectively connected vertically to the outside of the pair of vertical side plates 11, which can be connected by welding to ensure the connection strength.
  • the upper and lower sides of a pair of the vertical side plates 11 are respectively provided with flanges 111 that are horizontally bent outward, and the upper support plate 4 and the upper side of the vertical side plate 11
  • the flange 111 is butt welded, that is, one side of the upper support plate 4 is aligned with the side of the upper flange 111 and then welded, so that a pair of upper support plates 4 and the upper surface of the traction beam 1 are kept on the same plane, which is convenient for the floor.
  • the installation position of the lower support plate 5 is determined by the distance between the upper support plate 4 and the lower support plate 5, and the height of the installation position of the installation structure under the lower support plate 5 should be considered
  • the lower support plate 5 is vertically butted between the upper flange 111 and the lower flange 111 of the vertical side plate 11.
  • each of the upper support plates 4 and the lower support plates 5 located below are connected by a reinforcing rib plate 8, thereby connecting the upper support plate 4 and the lower support plate 5 on the same side
  • the stiffener plate 8 is vertically connected between the upper support plate 4 and the lower support plate 5.
  • the upper and lower support plates 5 and the reinforcing ribs 8 between the two increase the bearing area of the underframe, disperse the force, eliminate stress concentration and other problems, improve the overall bearing capacity of the car body, and increase the end of the underframe. Service life.
  • the upper support plate 4 and the lower support plate 5 located below are provided with an escape port 6 that penetrates up and down, so as to reserve space for the bogie installed under the underframe and avoid Interference with the wheel-set structure of the bogie.
  • the area except the escape opening 6 is the supporting surface of the floor, and for the lower support plate 5, the area except the escape opening 6 is the part interface. Installation area, because the mounting surface of the lower support plate 5 except for the escape opening 6 is continuous and large, the position of the component interface can be flexibly adjusted, which is convenient for operation.
  • the stiffener plate 8 is arranged around the escape opening 6 , Does not affect the setting position of the escape port 6 and has better concealment, and does not occupy additional space of the underframe.
  • the stiffener plate 8 is welded and connected to the upper support plate 4 and the corresponding lower support plate 5, respectively, and the peripheral side of the escape opening 6 is formed by a transition arc, Avoid local stress concentration.
  • the shape of the avoidance opening 6 is adapted to the contour shape of the component to be avoided, so as to maximize the saving of the effective area of the upper support plate 4 and the lower support plate 5, that is, ensure the upper support plate 4 and the lower support
  • the effective area of the board 5 is maximized, thereby providing the largest support area for the floor, facilitating the distribution of forces and avoiding stress concentration; in addition, the setting of the avoidance opening 6 helps to reduce the weight of the end chassis.
  • FIGS. 1-3 it further includes a bumper beam 3 and a corbel 2 respectively connected to the longitudinal ends of the traction beam 1.
  • the length of the bumper beam 3 and the corbel 2 and the traction beam The length of the beam 1 is vertical, so that the bumper beam 3 and the bolster beam 2 are connected to the traction beam 1 to form an I-shaped structure; of the pair of upper support plates 4 and the pair of lower support plates 5, one upper support plate 4 It forms a group with a lower support plate 5, forming two groups which are respectively arranged at the notch positions on both sides of the I-shaped structure.
  • the length of the upper support plate 4 and the lower support plate 5 is consistent with the length of the traction beam 1.
  • the two ends of the upper support plate 4 and the lower support plate 5 are respectively connected to the buffer beam 3 and the corbel 2 by welding, so that the traction beam 1, the buffer beam 3, the corbel 2 and the upper support plate 4 ,
  • the lower support plates 5 are reliably welded to each other to increase the overall structural strength and meet the requirements of the end chassis; in addition, the width of the upper support plate 4 and the lower support plate 5 extending outward does not exceed the buffer beam 3 and the outer side of the bolster 2 to form an underframe structure whose overall width matches the width of the car body.
  • the upper support plate 4 and the corresponding lower support plate 5 are also provided with a wire passing opening 7 which penetrates up and down near the buffer beam 3, and the wire passing opening 7 is connected to the There is a space between the avoidance openings 6, and the setting of the crossing opening 7 can facilitate the crossing of the underframe, such as the bogie, to pass through the crossing opening 7 and lead into the car, and the crossing opening 7 also helps to further reduce The weight of the end chassis.
  • the embodiment of the present disclosure also provides a rail vehicle, including a floor and the aforementioned end underframe structure for rail vehicles, the floor is laid on the upper support surface of the upper support plate, and the floor is installed In-vehicle equipment such as door, etc., due to the large support area of the end underframe provided with upper and lower support plates, the force is dispersed, which can effectively avoid the collapse of the door connection due to stress concentration and deformation.
  • the end underframe of the present disclosure can withstand the tensile and compressive force from the coupler, the traction force and the impact force from the bogie, etc.
  • the embodiment of the present disclosure supports the floor by replacing the previous beam structure with the structure of the upper support plate and the lower support plate, which greatly increases the support area and the bearing capacity, and when pressure acts on the support plate ,
  • the force area is larger, and the force is dispersed to avoid deformation caused by local stress concentration, increasing the overall strength and rigidity;
  • the lower surface of the lower support plate forms the lower mounting surface of the component interface, and the lower support plate
  • the setting increases the interface area at the lower part of the chassis, thereby increasing the installation area of the parts, and the location of the parts is more reasonable and simple.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

An end chassis structure for use in a railway vehicle, comprising a traction beam (1) and a pair of upper support plates (4) respectively mounted on two sides of the traction beam (1) and a pair of lower support plates (5) arranged opposite to one another underneath the upper support plates (4), the side edges of the upper support plates (4) and the lower support plates (5) being fixedly connected to the side walls of the traction beam (1), the upper surface of the upper support plates (4) forming an upper support surface used for supporting a floor plate, and the lower surface of the lower support plates (5) forming a lower mounting face of a component interface. The structure of the upper support plates (4) and the lower support plates (5) replaces the previous cross beam structure for supporting a floor plate, increasing the support area, improving the bearing capacity, preventing the deformation caused by local stress concentration, and increasing overall strength and rigidity; the arrangement of the lower support plates (5) increases the interface area of the lower part of the chassis and increases the component mounting area, the position of the components being more rational and simple. Also comprising a railway vehicle provided with the end chassis structure.

Description

轨道车辆用端部底架结构及轨道车辆End underframe structure for rail vehicle and rail vehicle
相关申请的交叉引用Cross references to related applications
本申请要求于2019年3月28日提交的申请号为201910245905.8,发明名称为“轨道车辆用端部底架结构及轨道车辆”的中国专利申请的优先权,其通过引用方式全部并入本公开。This application claims the priority of the Chinese patent application filed on March 28, 2019 with the application number 201910245905.8 and the title of the invention "End Underframe Structure for Rail Vehicles and Rail Vehicles", which are fully incorporated into this disclosure by reference .
技术领域Technical field
本公开涉及轨道车辆底架技术领域,特别是涉及一种轨道车辆用端部底架结构及轨道车辆。The present disclosure relates to the technical field of rail vehicle underframes, in particular to an end underframe structure for rail vehicles and rail vehicles.
背景技术Background technique
目前的轨道车辆端部底架是在牵引梁的两侧设置多根间隔的横梁,将地板铺设在横梁上,由横梁对地板起支撑作用,然而,当地板承受垂向载荷而向横梁施力时,由于地板与横梁的接触面积小,容易产生由于局部应力集中带来的变形,使得轨道车辆端部底架的承载能力受到一定的限制。The current rail vehicle end underframe is provided with multiple spaced beams on both sides of the traction beam. The floor is laid on the beam, and the beam supports the floor. However, the floor slab bears the vertical load and exerts force on the beam. At this time, due to the small contact area between the floor and the crossbeam, it is prone to deformation due to local stress concentration, which limits the bearing capacity of the rail vehicle end underframe to a certain extent.
发明内容Summary of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本公开旨在至少解决现有技术或相关技术中存在的技术问题之一。The present disclosure aims to solve at least one of the technical problems existing in the prior art or related technologies.
本公开的目的是提供一种轨道车辆用端部底架结构及轨道车辆,以解决地板与横梁的接触面积小,容易产生由于局部应力集中带来的变形,使得轨道车辆端部底架的承载能力受到一定的限制的问题。The purpose of the present disclosure is to provide an end underframe structure for rail vehicles and a rail vehicle to solve the problem that the contact area between the floor and the beam is small, and the deformation caused by the local stress concentration is prone to cause the end underframe of the rail vehicle to bear Ability is subject to certain restrictions.
(二)技术方案(2) Technical solution
为了解决上述技术问题,本公开实施例提供一种轨道车辆用端部底架结构,包括牵引梁,以及分别安装在所述牵引梁两侧的一对上支撑板和相对设置在所述一对上支撑板下方的一对下支撑板,所述上支撑板和下支撑板的侧边均与所述牵引梁的侧壁固定连接,所述上支撑板的上表面形成用于支撑地板的上支撑面,所述下支撑板的下表面形成零部件接口的下安装面。In order to solve the above technical problems, the embodiments of the present disclosure provide an end underframe structure for rail vehicles, including a traction beam, and a pair of upper support plates respectively installed on both sides of the traction beam and oppositely disposed on the pair A pair of lower support plates below the upper support plate, the sides of the upper support plate and the lower support plate are both fixedly connected to the side walls of the traction beam, and the upper surface of the upper support plate forms an upper surface for supporting the floor. The supporting surface, the lower surface of the lower supporting plate forms the lower mounting surface of the component interface.
本公开的实施例中,所述牵引梁包括间隔设置的一对竖直侧板和连接 在一对所述竖直侧板内侧之间的多个连接筋;所述一对上支撑板、一对下支撑板分别垂直连接在所述一对竖直侧板的外侧。In an embodiment of the present disclosure, the traction beam includes a pair of vertical side plates arranged at intervals and a plurality of connecting ribs connected between the inner sides of the pair of vertical side plates; the pair of upper support plates, one The lower supporting plates are respectively connected vertically to the outer sides of the pair of vertical side plates.
本公开的实施例中,一对所述竖直侧板的上下两侧分别设有向外水平弯折的翻边,所述上支撑板与所述竖直侧板的上侧所述翻边对接;所述下支撑板垂直对接在所述竖直侧板的上侧翻边与下侧翻边之间。In the embodiment of the present disclosure, the upper and lower sides of a pair of the vertical side plates are respectively provided with flanges that are horizontally bent outward, and the upper support plate and the upper side of the vertical side plates are respectively provided with flanges. Butt joint; the lower support plate is vertically butt jointed between the upper flange and the lower flange of the vertical side plate.
本公开的实施例中,每个所述上支撑板与位于其下方的所述下支撑板之间通过加强筋板连接。In the embodiment of the present disclosure, each of the upper support plates and the lower support plates located below are connected by reinforcing rib plates.
本公开的实施例中,所述上支撑板与位于其下方的所述下支撑板上设有上下贯通的避让口,所述加强筋板围设在所述避让口的周围。In an embodiment of the present disclosure, the upper support plate and the lower support plate located below the upper support plate and the lower support plate are provided with an escape opening that penetrates up and down, and the stiffener plate is arranged around the escape opening.
本公开的实施例中,所述加强筋板与所述上支撑板和对应的所述下支撑板分别焊接连接,所述避让口的形状与待避让部件的轮廓形状相适应。In the embodiment of the present disclosure, the stiffener plate is welded and connected to the upper support plate and the corresponding lower support plate, respectively, and the shape of the escape opening is adapted to the contour shape of the component to be avoided.
本公开的实施例中,还包括分别连接在所述牵引梁的长度方向两端的缓冲梁和枕梁,所述缓冲梁和枕梁与所述牵引梁连接形成工字型结构;所述上支撑板和下支撑板的长度与所述牵引梁的长度相一致,且所述上支撑板和下支撑板的两端分别与所述缓冲梁和枕梁连接。In the embodiment of the present disclosure, it further includes a buffer beam and a corbel connected to both ends of the traction beam in the longitudinal direction, and the buffer beam and the corbel are connected to the traction beam to form an I-shaped structure; the upper support The length of the plate and the lower support plate is consistent with the length of the traction beam, and the two ends of the upper support plate and the lower support plate are respectively connected with the buffer beam and the corbel beam.
本公开的实施例中,所述上支撑板和下支撑板向外延伸的宽度不超过所述缓冲梁与枕梁的外侧。In the embodiment of the present disclosure, the outward extension width of the upper support plate and the lower support plate does not exceed the outside of the buffer beam and the corbel beam.
本公开的实施例中,所述上支撑板与对应的所述下支撑板在靠近所述缓冲梁处还设有上下贯通的过线口,所述过线口与所述避让口之间留有间距。In the embodiment of the present disclosure, the upper support plate and the corresponding lower support plate are also provided with a line passing opening that penetrates up and down near the buffer beam, and there is a gap between the line passing opening and the avoiding opening. There are spacing.
本公开的实施例还提供一种轨道车辆,包括地板和上述所述的轨道车辆用端部底架结构,所述地板铺设在所述上支撑板的上支撑面上。The embodiments of the present disclosure also provide a rail vehicle, including a floor and the aforementioned end underframe structure for rail vehicles, the floor being laid on the upper supporting surface of the upper supporting plate.
(三)有益效果(3) Beneficial effects
与现有技术相比,本公开具有以下优点:Compared with the prior art, the present disclosure has the following advantages:
本公开提供的一种轨道车辆用端部底架结构,通过将牵引梁两侧的横梁替换为分别安装在所述牵引梁两侧的一对上支撑板和相对设置在所述一对上支撑板下方的一对下支撑板,所述上支撑板和下支撑板的侧边均与所述牵引梁的侧壁固定连接,所述上支撑板的上表面形成用于支撑地板的上支撑面,所述下支撑板的下表面形成零部件接口的下安装面;由上支撑板和下支撑板的结构代替之前的横梁结构来支撑地板,使支撑面积大大增 加,承载能力大大提高,且压力作用在支撑板上时,受力面积更大,进而将力分散,避免局部应力集中带来的变形,增加了整体的强度、刚度;所述下支撑板的下表面形成零部件接口的下安装面,下支撑板的设置增加了底架下部的接口面积,从而零部件安装面积增加,零部件的位置布置更加合理简便。The present disclosure provides an end underframe structure for rail vehicles, by replacing the cross beams on both sides of the traction beam with a pair of upper support plates respectively installed on both sides of the traction beam and oppositely arranged on the pair of upper supports A pair of lower support plates below the plate, the sides of the upper support plate and the lower support plate are both fixedly connected to the side walls of the traction beam, and the upper surface of the upper support plate forms an upper support surface for supporting the floor , The lower surface of the lower support plate forms the lower installation surface of the component interface; the structure of the upper support plate and the lower support plate replaces the previous beam structure to support the floor, which greatly increases the support area, greatly improves the bearing capacity, and pressure When acting on the support plate, the force-receiving area is larger, which disperses the force, avoids deformation caused by local stress concentration, and increases the overall strength and rigidity; the lower surface of the lower support plate forms the lower installation of the component interface The setting of the lower support plate increases the interface area at the lower part of the chassis, so that the installation area of the parts is increased, and the location of the parts is more reasonable and simple.
附图说明Description of the drawings
图1为本公开实施例一种轨道车辆用端部底架结构的立体示意图;Fig. 1 is a perspective schematic view of an end underframe structure for a rail vehicle according to an embodiment of the disclosure;
图2为本公开实施例一种轨道车辆用端部底架结构的另一角度的立体示意图;2 is a perspective schematic view of another end underframe structure for rail vehicles according to an embodiment of the disclosure;
图3为本公开实施例一种轨道车辆用端部底架结构的另一角度的立体示意图;3 is a perspective schematic view of another end underframe structure for rail vehicles according to an embodiment of the disclosure;
图中:1:牵引梁;11:竖直侧板;111:翻边;12:连接筋;2:枕梁;3:缓冲梁;4:上支撑板;5:下支撑板;6:避让口;7:过线口;8:加强筋板。In the figure: 1: Traction beam; 11: Vertical side plate; 111: Flanging; 12: Connecting rib; 2: Corbel beam; 3: Buffer beam; 4: Upper support plate; 5: Lower support plate; 6: Avoidance Mouth; 7: cable crossing; 8: stiffener plate.
具体实施方式detailed description
下面结合附图和实施例,对本公开的具体实施方式作进一步详细描述。以下实施例用于说明本公开,但不用来限制本公开的范围。The specific embodiments of the present disclosure will be described in further detail below with reference to the accompanying drawings and embodiments. The following embodiments are used to illustrate the present disclosure, but are not used to limit the scope of the present disclosure.
在本公开的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In the description of the present disclosure, it should be noted that the terms "center", "vertical", "horizontal", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying The description does not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure.
在本公开的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以视具体情况理解上述术语在本公开中的具体含义。In the description of the present disclosure, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be interpreted broadly. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present disclosure can be understood according to the specific circumstances.
此外,在本公开的描述中,除非另有说明,“多个”、“多根”、“多组”的含义是两个或两个以上。In addition, in the description of the present disclosure, unless otherwise specified, "plurality", "multiple roots", and "multiple groups" mean two or more.
轨道车辆的端部底架安装在车体上之后,其上表面用于铺设地板。After the end underframe of the rail vehicle is installed on the car body, its upper surface is used for laying the floor.
如图1-3所示,为本公开实施例提供的一种轨道车辆用端部底架结构,包括牵引梁1,以及分别安装在所述牵引梁1两侧的一对上支撑板4和相对设置在所述一对上支撑板4下方的一对下支撑板5,也就是说,一对上支撑板4分别位于牵引梁1的两侧,一对下支撑板5也分别位于牵引梁1的两侧,位于牵引梁1同一侧的下支撑板5位于上支撑板4的下方,两者之间留有间隔,所述上支撑板4和下支撑板5的侧边均与所述牵引梁1的侧壁固定连接例如可以通过焊接实现固定连接,由此上支撑板4、下支撑板5和牵引梁1连接形成一个整体结构,在本实施例中,上支撑板4和下支撑板5均为带有平面的板状,上支撑板4和下支撑板5的平面沿牵引梁1的两侧向外水平延伸;所述上支撑板4的上表面形成用于支撑地板的上支撑面,由上支撑板4和下支撑板5的结构代替之前的横梁结构来支撑地板,使支撑面积大大增加,承载能力大大提高,且压力作用在支撑板上时,受力面积更大,进而将力分散,避免局部应力集中带来的变形,增加了整体的强度、刚度;所述下支撑板5的下表面形成零部件接口的下安装面,下支撑板5的设置增加了底架下部的接口面积,从而零部件安装面积增加,零部件的位置布置更加合理简便。As shown in Figures 1-3, an end underframe structure for rail vehicles provided by an embodiment of the present disclosure includes a traction beam 1, and a pair of upper support plates 4 and 4 respectively installed on both sides of the traction beam 1. A pair of lower support plates 5 are arranged opposite to the pair of upper support plates 4, that is, a pair of upper support plates 4 are respectively located on both sides of the traction beam 1, and a pair of lower support plates 5 are also respectively located on the traction beam On both sides of 1, the lower support plate 5 on the same side of the traction beam 1 is located below the upper support plate 4 with a gap between the two. The sides of the upper support plate 4 and the lower support plate 5 are both The side walls of the traction beam 1 can be fixedly connected by welding, for example, so that the upper support plate 4, the lower support plate 5, and the traction beam 1 are connected to form an integral structure. In this embodiment, the upper support plate 4 and the lower support The plates 5 are in the shape of a flat plate. The planes of the upper support plate 4 and the lower support plate 5 extend horizontally outward along both sides of the traction beam 1. The upper surface of the upper support plate 4 forms an upper surface for supporting the floor. On the supporting surface, the structure of the upper supporting plate 4 and the lower supporting plate 5 replaces the previous beam structure to support the floor, which greatly increases the supporting area and the bearing capacity, and when the pressure is applied to the supporting plate, the force bearing area is larger. Furthermore, the force is dispersed to avoid deformation caused by local stress concentration, and the overall strength and rigidity are increased; the lower surface of the lower support plate 5 forms the lower mounting surface of the component interface, and the arrangement of the lower support plate 5 increases the chassis The interface area at the lower part increases the installation area of parts and makes the placement of parts more reasonable and simple.
本公开的实施例中,具体地,所述牵引梁1包括间隔设置的一对长条状的竖直侧板11和连接在一对所述竖直侧板11内侧之间的多个连接筋12,连接筋12垂直连接在一对所述竖直侧板11之间,可以分别与一对所述竖直侧板11焊接,由连接筋12将两侧的竖直侧板11连接为一体,加强了牵引梁1的强度;所述一对上支撑板4、一对下支撑板5分别垂直连接在所述一对竖直侧板11的外侧,具体可以通过焊接连接,以保证连接的强度。In the embodiment of the present disclosure, specifically, the traction beam 1 includes a pair of elongated vertical side plates 11 arranged at intervals and a plurality of connecting ribs connected between the inner sides of the pair of vertical side plates 11 12. The connecting ribs 12 are vertically connected between the pair of vertical side plates 11, and can be welded to the pair of vertical side plates 11 respectively, and the connecting ribs 12 connect the vertical side plates 11 on both sides into one body , The strength of the traction beam 1 is strengthened; the pair of upper support plates 4 and the pair of lower support plates 5 are respectively connected vertically to the outside of the pair of vertical side plates 11, which can be connected by welding to ensure the connection strength.
进一步地,如图1所示,一对所述竖直侧板11的上下两侧分别设有向外水平弯折的翻边111,所述上支撑板4与竖直侧板11的上侧翻边111对接焊接,即上支撑板4的一侧面与上侧翻边111的侧面对齐后焊接,从而,一对上支撑板4与牵引梁1的上表面保持在一个平面上,便于地板的 铺设;上支撑板4的位置确定后,下支撑板5的安装位置由上支撑板4与下支撑板5之间的间距确定,而且要考虑下支撑板5下方的安装结构的安装位置的高度,优选所述下支撑板5垂直对接在所述竖直侧板11的上侧翻边111与下侧翻边111之间。Further, as shown in FIG. 1, the upper and lower sides of a pair of the vertical side plates 11 are respectively provided with flanges 111 that are horizontally bent outward, and the upper support plate 4 and the upper side of the vertical side plate 11 The flange 111 is butt welded, that is, one side of the upper support plate 4 is aligned with the side of the upper flange 111 and then welded, so that a pair of upper support plates 4 and the upper surface of the traction beam 1 are kept on the same plane, which is convenient for the floor. Laying; After the position of the upper support plate 4 is determined, the installation position of the lower support plate 5 is determined by the distance between the upper support plate 4 and the lower support plate 5, and the height of the installation position of the installation structure under the lower support plate 5 should be considered Preferably, the lower support plate 5 is vertically butted between the upper flange 111 and the lower flange 111 of the vertical side plate 11.
本公开的实施例中,每个所述上支撑板4与位于其下方的所述下支撑板5之间通过加强筋板8连接,从而将同一侧的上支撑板4和下支撑板5连接为一体,增加整体的强度和刚度,加强筋板8竖直连接在上支撑板4和下支撑板5之间。通过上下支撑板5以及两者之间的加强筋板8将底架的承载面积增加,将力进行分散,消除了应力集中等问题,提高了车体整体的承载能力,增加端部底架的使用寿命。In the embodiment of the present disclosure, each of the upper support plates 4 and the lower support plates 5 located below are connected by a reinforcing rib plate 8, thereby connecting the upper support plate 4 and the lower support plate 5 on the same side As a whole to increase the overall strength and rigidity, the stiffener plate 8 is vertically connected between the upper support plate 4 and the lower support plate 5. The upper and lower support plates 5 and the reinforcing ribs 8 between the two increase the bearing area of the underframe, disperse the force, eliminate stress concentration and other problems, improve the overall bearing capacity of the car body, and increase the end of the underframe. Service life.
本公开的实施例中,所述上支撑板4与位于其下方的所述下支撑板5上设有上下贯通的避让口6,以便于为安装在底架下的转向架预留空间,避免与转向架的轮对等结构发生干涉,对于上支撑板4,除了避让口6之外的面积为地板的支撑面,对于下支撑板5,除了避让口6之外的面积为零部件接口的安装面积,由于下支撑板5除了避让口6之外的安装面连续且面积大,可以灵活调整零部件接口的位置,方便操作,所述加强筋板8围设在所述避让口6的周围,不影响避让口6的设置位置且隐蔽性较好,不占用底架额外的空间。In the embodiment of the present disclosure, the upper support plate 4 and the lower support plate 5 located below are provided with an escape port 6 that penetrates up and down, so as to reserve space for the bogie installed under the underframe and avoid Interference with the wheel-set structure of the bogie. For the upper support plate 4, the area except the escape opening 6 is the supporting surface of the floor, and for the lower support plate 5, the area except the escape opening 6 is the part interface. Installation area, because the mounting surface of the lower support plate 5 except for the escape opening 6 is continuous and large, the position of the component interface can be flexibly adjusted, which is convenient for operation. The stiffener plate 8 is arranged around the escape opening 6 , Does not affect the setting position of the escape port 6 and has better concealment, and does not occupy additional space of the underframe.
本公开的实施例中,为了保证连接强度,所述加强筋板8与所述上支撑板4和对应的所述下支撑板5分别焊接连接,避让口6的周侧由过渡圆弧构成,避免局部应力集中,此外,所述避让口6的形状与待避让部件的轮廓形状相适应,以最大化节省上支撑板4和下支撑板5的有效面积,即确保上支撑板4和下支撑板5的有效面积最大化,从而为地板提供最大的支撑面积,便于将受力分散,避免应力集中;此外避让口6的设置有助于减轻端部底架的重量。In the embodiment of the present disclosure, in order to ensure the connection strength, the stiffener plate 8 is welded and connected to the upper support plate 4 and the corresponding lower support plate 5, respectively, and the peripheral side of the escape opening 6 is formed by a transition arc, Avoid local stress concentration. In addition, the shape of the avoidance opening 6 is adapted to the contour shape of the component to be avoided, so as to maximize the saving of the effective area of the upper support plate 4 and the lower support plate 5, that is, ensure the upper support plate 4 and the lower support The effective area of the board 5 is maximized, thereby providing the largest support area for the floor, facilitating the distribution of forces and avoiding stress concentration; in addition, the setting of the avoidance opening 6 helps to reduce the weight of the end chassis.
本公开的实施例中,如图1-3所示,还包括分别连接在所述牵引梁1的长度方向两端的缓冲梁3和枕梁2,缓冲梁3和枕梁2的长度方向与牵引梁1的长度方向垂直,使得所述缓冲梁3和枕梁2与所述牵引梁1连接形成工字型结构;一对上支撑板4和一对下支撑板5中,一个上支撑板4和一个下支撑板5组成一组,共形成两组分别设置在工字型结构的两侧缺 口位置,所述上支撑板4和下支撑板5的长度与所述牵引梁1的长度相一致,且所述上支撑板4和下支撑板5的两端分别与所述缓冲梁3和枕梁2连接具体可以为焊接,使得牵引梁1、缓冲梁3、枕梁2与上支撑板4、下支撑板5相互之间可靠焊接,以增加整体结构强度,满足使用要求的端部底架;此外,所述上支撑板4和下支撑板5向外延伸的宽度不超过所述缓冲梁3与枕梁2的外侧,从而形成整体宽度与车体宽度相适应的底架结构。In the embodiment of the present disclosure, as shown in FIGS. 1-3, it further includes a bumper beam 3 and a corbel 2 respectively connected to the longitudinal ends of the traction beam 1. The length of the bumper beam 3 and the corbel 2 and the traction beam The length of the beam 1 is vertical, so that the bumper beam 3 and the bolster beam 2 are connected to the traction beam 1 to form an I-shaped structure; of the pair of upper support plates 4 and the pair of lower support plates 5, one upper support plate 4 It forms a group with a lower support plate 5, forming two groups which are respectively arranged at the notch positions on both sides of the I-shaped structure. The length of the upper support plate 4 and the lower support plate 5 is consistent with the length of the traction beam 1. , And the two ends of the upper support plate 4 and the lower support plate 5 are respectively connected to the buffer beam 3 and the corbel 2 by welding, so that the traction beam 1, the buffer beam 3, the corbel 2 and the upper support plate 4 , The lower support plates 5 are reliably welded to each other to increase the overall structural strength and meet the requirements of the end chassis; in addition, the width of the upper support plate 4 and the lower support plate 5 extending outward does not exceed the buffer beam 3 and the outer side of the bolster 2 to form an underframe structure whose overall width matches the width of the car body.
本公开的实施例中,所述上支撑板4与对应的所述下支撑板5在靠近所述缓冲梁3处还设有上下贯通的过线口7,所述过线口7与所述避让口6之间留有间距,过线口7的设置能够方便底架下方例如转向架上的过线从过线口7穿过引到车内,而且过线口7还有助于进一步减轻端部底架的重量。In the embodiment of the present disclosure, the upper support plate 4 and the corresponding lower support plate 5 are also provided with a wire passing opening 7 which penetrates up and down near the buffer beam 3, and the wire passing opening 7 is connected to the There is a space between the avoidance openings 6, and the setting of the crossing opening 7 can facilitate the crossing of the underframe, such as the bogie, to pass through the crossing opening 7 and lead into the car, and the crossing opening 7 also helps to further reduce The weight of the end chassis.
本公开的实施例还提供了一种轨道车辆,包括地板和上述所述的轨道车辆用端部底架结构,所述地板铺设在所述上支撑板的上支撑面上,所述地板上安装车内设备例如车门等,由于设置了上下支撑板的端部底架支撑面积大,受力分散,从而能够有效避免车门连接处由于应力集中变形引起的下塌状况。本公开的端部底架能够承受来自车钩的拉伸压缩力,来自转向架的牵引力、冲击力等。The embodiment of the present disclosure also provides a rail vehicle, including a floor and the aforementioned end underframe structure for rail vehicles, the floor is laid on the upper support surface of the upper support plate, and the floor is installed In-vehicle equipment such as door, etc., due to the large support area of the end underframe provided with upper and lower support plates, the force is dispersed, which can effectively avoid the collapse of the door connection due to stress concentration and deformation. The end underframe of the present disclosure can withstand the tensile and compressive force from the coupler, the traction force and the impact force from the bogie, etc.
由以上实施例可以看出,本公开实施例通过上支撑板和下支撑板的结构代替之前的横梁结构来支撑地板,使支撑面积大大增加,承载能力大大提高,且压力作用在支撑板上时,受力面积更大,进而将力分散,避免局部应力集中带来的变形,增加了整体的强度、刚度;所述下支撑板的下表面形成零部件接口的下安装面,下支撑板的设置增加了底架下部的接口面积,从而零部件安装面积增加,零部件的位置布置更加合理简便。It can be seen from the above embodiments that the embodiment of the present disclosure supports the floor by replacing the previous beam structure with the structure of the upper support plate and the lower support plate, which greatly increases the support area and the bearing capacity, and when pressure acts on the support plate , The force area is larger, and the force is dispersed to avoid deformation caused by local stress concentration, increasing the overall strength and rigidity; the lower surface of the lower support plate forms the lower mounting surface of the component interface, and the lower support plate The setting increases the interface area at the lower part of the chassis, thereby increasing the installation area of the parts, and the location of the parts is more reasonable and simple.
以上所述仅为本公开的较佳实施例而已,并不用以限制本公开,凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above are only the preferred embodiments of the present disclosure and are not intended to limit the present disclosure. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the disclosure Within the scope of protection.

Claims (10)

  1. 一种轨道车辆用端部底架结构,包括牵引梁,其特征在于,还包括分别安装在所述牵引梁两侧的一对上支撑板和相对设置在所述一对上支撑板下方的一对下支撑板,所述上支撑板和下支撑板的侧边均与所述牵引梁的侧壁固定连接,所述上支撑板的上表面形成用于支撑地板的上支撑面,所述下支撑板的下表面形成零部件接口的下安装面。An end underframe structure for rail vehicles, including a traction beam, is characterized in that it also includes a pair of upper support plates respectively installed on both sides of the traction beam and a pair of upper support plates oppositely arranged below the pair of upper support plates For the lower support plate, the sides of the upper support plate and the lower support plate are fixedly connected with the side walls of the traction beam, and the upper surface of the upper support plate forms an upper support surface for supporting the floor. The lower surface of the support plate forms the lower mounting surface of the component interface.
  2. 根据权利要求1所述的轨道车辆用端部底架结构,其特征在于,所述牵引梁包括间隔设置的一对竖直侧板和连接在一对所述竖直侧板内侧之间的多个连接筋;所述一对上支撑板、一对下支撑板分别垂直连接在所述一对竖直侧板的外侧。The rail vehicle end underframe structure according to claim 1, wherein the traction beam comprises a pair of vertical side plates arranged at intervals, and a pair of vertical side plates connected between the inner sides of the vertical side plates. A connecting rib; the pair of upper support plates and a pair of lower support plates are respectively vertically connected to the outside of the pair of vertical side plates.
  3. 根据权利要求2所述的轨道车辆用端部底架结构,其特征在于,一对所述竖直侧板的上下两侧分别设有向外水平弯折的翻边,所述上支撑板与所述竖直侧板的上侧所述翻边对接;所述下支撑板垂直对接在所述竖直侧板的上侧翻边与下侧翻边之间。The end underframe structure for rail vehicles according to claim 2, wherein the upper and lower sides of the pair of vertical side plates are respectively provided with flanges that are horizontally bent outward, and the upper support plate and The upper side of the vertical side plate is butted with the flanging; the lower support plate is vertically butted between the upper and lower flanging of the vertical side plate.
  4. 根据权利要求1所述的轨道车辆用端部底架结构,其特征在于,每个所述上支撑板与位于其下方的所述下支撑板之间通过加强筋板连接。The end underframe structure for rail vehicles according to claim 1, wherein each of the upper support plates and the lower support plates located below are connected by reinforcing rib plates.
  5. 根据权利要求4所述的轨道车辆用端部底架结构,其特征在于,所述上支撑板与位于其下方的所述下支撑板上设有上下贯通的避让口,所述加强筋板围设在所述避让口的周围。The rail vehicle end underframe structure according to claim 4, wherein the upper support plate and the lower support plate located below the upper support plate are provided with escape openings penetrating up and down, and the reinforcing ribs surround Set up around the escape.
  6. 根据权利要求5所述的轨道车辆用端部底架结构,其特征在于,所述加强筋板与所述上支撑板和对应的所述下支撑板分别焊接连接,所述避让口的形状与待避让部件的轮廓形状相适应。The rail vehicle end underframe structure according to claim 5, wherein the stiffener plate is welded and connected to the upper support plate and the corresponding lower support plate, and the shape of the escape opening is The contour shape of the parts to be avoided is adapted.
  7. 根据权利要求6所述的轨道车辆用端部底架结构,其特征在于,还包括分别连接在所述牵引梁的长度方向两端的缓冲梁和枕梁,所述缓冲梁和枕梁与所述牵引梁连接形成工字型结构;所述上支撑板和下支撑板的长度与所述牵引梁的长度相一致,且所述上支撑板和下支撑板的两端分别与所述缓冲梁和枕梁连接。The end underframe structure for rail vehicles according to claim 6, further comprising a buffer beam and a corbel connected to both ends of the traction beam in the longitudinal direction, and the buffer beam and corbel are connected to the The traction beam is connected to form an I-shaped structure; the length of the upper support plate and the lower support plate is consistent with the length of the traction beam, and both ends of the upper support plate and the lower support plate are connected to the buffer beam and Corbel connection.
  8. 根据权利要求7所述的轨道车辆用端部底架结构,其特征在于,所述上支撑板和下支撑板向外延伸的宽度不超过所述缓冲梁与枕梁的外侧。The end underframe structure for rail vehicles according to claim 7, wherein the outward extension width of the upper support plate and the lower support plate does not exceed the outside of the bumper beam and the bolster beam.
  9. 根据权利要求7所述的轨道车辆用端部底架结构,其特征在于,所 述上支撑板与对应的所述下支撑板在靠近所述缓冲梁处还设有上下贯通的过线口,所述过线口与所述避让口之间留有间距。The end underframe structure for rail vehicles according to claim 7, characterized in that the upper support plate and the corresponding lower support plate are further provided with a line passing through up and down near the buffer beam, There is a gap between the wire crossing opening and the avoiding opening.
  10. 一种轨道车辆,包括地板,其特征在于,还包括如权利要求1-9任一项所述的轨道车辆用端部底架结构,所述地板铺设在所述上支撑板的上支撑面上。A rail vehicle, comprising a floor, characterized in that it further comprises the rail vehicle end underframe structure according to any one of claims 1-9, the floor being laid on the upper supporting surface of the upper supporting plate .
PCT/CN2019/105329 2019-03-28 2019-09-11 End chassis structure for use in railway vehicle and railway vehicle WO2020192032A1 (en)

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