WO2020188955A1 - Electronic module, electronic device, and manufacturing methods therefor - Google Patents

Electronic module, electronic device, and manufacturing methods therefor Download PDF

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Publication number
WO2020188955A1
WO2020188955A1 PCT/JP2020/000052 JP2020000052W WO2020188955A1 WO 2020188955 A1 WO2020188955 A1 WO 2020188955A1 JP 2020000052 W JP2020000052 W JP 2020000052W WO 2020188955 A1 WO2020188955 A1 WO 2020188955A1
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WO
WIPO (PCT)
Prior art keywords
resin molded
molded body
rod
electronic module
wiring circuit
Prior art date
Application number
PCT/JP2020/000052
Other languages
French (fr)
Japanese (ja)
Inventor
若浩 川井
Original Assignee
オムロン株式会社
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Filing date
Publication date
Application filed by オムロン株式会社 filed Critical オムロン株式会社
Publication of WO2020188955A1 publication Critical patent/WO2020188955A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/12Mountings, e.g. non-detachable insulating substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/18Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different subgroups of the same main group of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/14Structural association of two or more printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/36Assembling printed circuits with other printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits

Definitions

  • This technology relates to electronic modules, electronic devices and their manufacturing methods.
  • Patent Document 1 discloses a functional module connected to an electronic circuit board provided with a socket portion.
  • the functional module includes a plurality of electronic components, a laminated wiring board that supports and interconnects the plurality of electronic components, and a connection pin that is connected to the electronic circuit board as a part of the laminated wiring board.
  • the connection pin is composed of an anchor portion embedded in the laminated wiring board and a rod portion integrally formed with the anchor portion and protruding outward from an opening provided in the laminated wiring board.
  • the electrical connection of the connection pin to the wiring circuit formed on the wiring board is performed by mechanical contact with the metal plating layer on the surface of the opening formed on the wiring board. Therefore, the connection reliability of the connection pin with the wiring circuit is low.
  • the functional module disclosed in Patent Document 1 is manufactured by a process of embedding a connection pin in a laminated wiring board.
  • the embedding process it is necessary to stack a plurality of wiring boards while aligning the openings formed in the wiring boards of each layer with the connection pins. Therefore, the embedding process becomes very complicated and the manufacturing cost increases.
  • the present disclosure has focused on the above problems, and an object of the present disclosure is to provide an electronic module and an electronic device having high connection reliability between a connection pin and a wiring circuit. Furthermore, it is an object of the present disclosure to provide a method for manufacturing an electronic module and an electronic device having high connection reliability between a connection pin and a wiring circuit, which can suppress an increase in manufacturing cost.
  • the electronic module electrically connects the first resin molded body, the first wiring circuit formed on the first surface of the first resin molded body, and the first wiring circuit to an external circuit. It is equipped with a connection pin for The connecting pin includes a rod-shaped portion and a convex structure portion protruding from the peripheral surface of the rod-shaped portion.
  • the connection pin is embedded in the first resin molded body so that a part of the rod-shaped portion protrudes from the first resin molded body and the second surface of the convex structure portion is exposed to the first surface.
  • the first wiring circuit is also formed on the second surface.
  • the first wiring circuit is formed on the second surface of the convex structure portion. Therefore, the connection reliability between the first wiring circuit and the connection pin can be improved.
  • the convex structure portion has a disk shape with the longitudinal direction of the rod-shaped portion as the central axis.
  • the second surface is a plane orthogonal to the longitudinal direction of the rod-shaped portion.
  • the degree of freedom in selecting the connection position between the first wiring circuit and the convex structure portion is increased.
  • the degree of freedom in designing the shape of the first wiring circuit is increased.
  • a part of the rod-shaped portion protrudes from the first surface of the first resin molded product.
  • the electronic module can be electrically connected to another circuit arranged above the first surface on which the first wiring circuit is formed via a connection pin.
  • a connection pin As a result, an electronic circuit having a three-dimensional structure can be constructed.
  • a part of the rod-shaped portion protrudes from a third surface different from the first surface in the first resin molded product.
  • the electronic module can be electrically connected via a connection pin to another circuit located above a third surface that is different from the first surface on which the first wiring circuit is formed. ..
  • the convex structure portion is a rectangular plate shape in a plan view orthogonal to the longitudinal direction of the rod-shaped portion.
  • the second surface is an end face parallel to the longitudinal direction of the rod-shaped portion in the convex structure portion.
  • the contact area between the first wiring circuit and the second surface can be increased, and the connection reliability between the first wiring circuit and the connection pin can be further improved.
  • the first resin molded body is plate-shaped.
  • the first surface is orthogonal to the thickness direction of the first resin molded product.
  • the end face of the rod-shaped portion opposite to the above-mentioned part is exposed to the fourth surface on the back side of the first surface of the first resin molded product.
  • the electronic module further comprises a second wiring circuit formed on the fourth surface and the end face.
  • the first wiring circuit and the second wiring circuit provided on the first surface and the fourth surface of the first resin molded product can be electrically connected by the connection pin. This makes it possible to increase the degree of freedom in designing the electronic circuit.
  • the electronic module further includes an electronic component embedded in the first resin molded body so that the electrodes are exposed from the first surface.
  • the first wiring circuit is also formed on the electrodes of the electronic component.
  • the electronic module can be miniaturized as compared with the case where the electronic component is mounted on the surface of the first resin molded product.
  • the electronic device includes a first electronic module and a second electronic module.
  • the first electronic module is composed of the above electronic modules.
  • the second electronic module is a connection socket embedded in a second resin molded body, a third wiring circuit formed on the surface of the second resin molded body, and a second resin molded body, and connected to the third wiring circuit. And include.
  • the connection pin of the first electronic module is fitted into the connection socket of the second electronic module.
  • the first wiring circuit is formed on the second surface of the convex structure portion. Therefore, the connection reliability between the first wiring circuit and the connection pin can be improved.
  • the electrical connection between the first wiring circuit formed on the first resin molded body and the third wiring circuit formed on the second resin molded body is embedded in the first resin molded body. It is obtained by mechanical fitting the connection pin and the connection socket embedded in the second resin molded body. Therefore, the connection between the first wiring circuit and the third wiring circuit does not require a thermosetting step of a bonding material such as solder. As a result, the manufacturing cost of the electronic device can be reduced.
  • the method of manufacturing an electronic module includes a step of molding a resin molded body so that a connection pin is embedded.
  • the connecting pin includes a rod-shaped portion and a convex structure portion protruding from the peripheral surface of the rod-shaped portion.
  • the step of molding the resin molded body includes a step of projecting a part of the rod-shaped portion from the resin molded body and a step of exposing a part of the surface of the convex structure portion from the resin molded body.
  • the method for manufacturing an electronic module further includes a step of forming a wiring circuit on the surface of the resin molded product and on the surface of the part of the convex structure portion.
  • the wiring circuit can be formed on the surface of the resin molded product and on the surface exposed from the resin molded product in the convex structure portion by using a simple method such as a printing method of spraying nanoink or the like. .. Further, unlike Patent Document 1, there is no step of aligning the opening formed in the substrate with the connection pin. As a result, it is possible to suppress an increase in the manufacturing cost of the electronic module. Further, the wiring circuit is formed on the surface of a part of the convex structure portion. Therefore, the connection reliability between the wiring circuit and the connection pin can be improved.
  • the step of molding the resin molded body further includes a step of injecting the resin into the molding mold by an injection molding method or a step of laminating the resin on the mold plate by a laminated molding method.
  • the protruding step includes a step of inserting a part of the rod-shaped portion into a hole formed in the molding die or the template.
  • the exposing step includes a step in which the surface of the portion of the convex structure is brought into contact with the surface of the molding or template.
  • a part of the rod-shaped portion inserted into the hole can be easily projected from the resin molded body, and the surface of the convex structure portion that was in contact with the surface of the molding die or the template is resin molded. It can be easily exposed from the body. Further, a part of the rod-shaped portion is inserted into the hole, and the convex structure portion comes into contact with the surface of the molding die or the mold plate, so that the connecting pin is prevented from falling when the resin molded body is molded. As a result, it is possible to suppress the occurrence of poor inclination of the connection pin.
  • the step of molding the resin molded body further includes a step of embedding an electronic component in the resin molded body so that the electrode is exposed from the resin molded body.
  • the step of forming the wiring circuit described above includes a step of forming the wiring circuit on the electrode.
  • the electronic component and the connection pin can be electrically connected. Further, since the electronic component is embedded in the resin molded body 12, it does not become an obstacle when the connection pin is connected to another circuit.
  • the method of manufacturing an electronic device includes a step of molding a first resin molded body so that a connection pin is embedded.
  • the connecting pin includes a rod-shaped portion and a convex structure portion protruding from the peripheral surface of the rod-shaped portion.
  • the step of molding the first resin molded body includes a step of projecting a part of the rod-shaped portion from the first resin molded body and a step of exposing a part of the surface of the convex structure portion from the first resin molded body.
  • the method for manufacturing the electronic device further includes a step of forming a first wiring circuit on the surface of the first resin molded product and on the surface of the above-mentioned part of the convex structure portion, and a second resin so that the connection socket is embedded.
  • the wiring circuit can be formed by using a simple method such as a printing method. Further, unlike Patent Document 1, there is no step of aligning the opening formed in the substrate with the connection pin. Therefore, it is possible to suppress an increase in the manufacturing cost of the electronic device.
  • the electrical connection between the first wiring circuit and the second wiring circuit is such that the connection pin embedded in the first resin molded body and the connection socket embedded in the second resin molded body are mechanically fitted. Obtained by. Therefore, the connection between the first wiring circuit and the second wiring circuit does not require a thermosetting step of a bonding material such as solder. As a result, the manufacturing cost of the electronic device can be reduced. Further, the wiring circuit is formed on the surface of a part of the convex structure portion. Therefore, the connection reliability between the wiring circuit and the connection pin can be improved.
  • an electronic module and an electronic device having high connection reliability between a connection pin and a wiring circuit it is possible to provide a method for manufacturing an electronic module and an electronic device having high connection reliability between a connection pin and a wiring circuit, which can suppress an increase in manufacturing cost.
  • FIG. 10 It is a top view which shows typically an example of the electronic module which concerns on this embodiment. It is a cross-sectional view taken along the line AA of FIG. It is an external perspective view which shows the connection pin provided in the electronic module shown in FIG. It is sectional drawing which shows typically an example of the electronic device which concerns on this embodiment. It is a figure explaining the manufacturing process of the electronic module 10 included in the electronic device which concerns on this embodiment. It is a figure explaining the manufacturing process of the electronic module 50 included in the electronic device which concerns on this embodiment. It is a figure explaining the assembly process of an electronic module 10 and an electronic module 50. It is a top view which shows typically an example of the electronic module which concerns on modification 1. FIG. It is a cross-sectional view taken along the line AA of FIG. It is an external perspective view which shows the connection pin provided in the electronic module shown in FIG. It is a figure explaining the molding process of the resin molded body which concerns on modification 2.
  • FIG. 1 shows typically an example of the electronic module which concerns on modification 1.
  • FIG. 1 is a plan view schematically showing an example of an electronic module according to the present embodiment.
  • FIG. 2 is a cross-sectional view taken along the line AA of FIG.
  • FIG. 3 is an external perspective view showing a connection pin provided in the electronic module shown in FIG.
  • the electronic module 10 includes a resin molded body 12, a wiring circuit 30 formed on the upper surface 121 of the resin molded body 12, and a lower surface of the resin molded body 12.
  • a wiring circuit 33 formed on the 122 and a connection pin 20 are provided.
  • the resin molded body 12 has a plate shape.
  • the upper surface 121 is one of two planes orthogonal to the thickness direction of the resin molded body 12.
  • connection pin 20 is a member for electrically connecting the wiring circuits 30 and 33 to an external circuit, and is made of a metal such as brass.
  • the connecting pin 20 includes a rod-shaped portion 21 and a convex structure portion 22 protruding from the peripheral surface of the rod-shaped portion 21.
  • the rod-shaped portion 21 and the convex structure portion 22 are integrally formed.
  • the convex structure portion 22 has a disk shape with the longitudinal direction of the rod-shaped portion 21 as the central axis.
  • connection pin 20 is embedded in the resin molded body 12 so that a part of the rod-shaped portion 21 protrudes from the resin molded body 12 and a part of the surface of the convex structure portion 22 is exposed on the upper surface 121 of the resin molded body 12. Will be done.
  • the rod-shaped portion 21 protrudes from the upper surface 121 of the resin molded body 12, and the upper surface 23 of the convex structure portion 22 is exposed on the upper surface 121 of the resin molded body 12.
  • the upper surface 23 of the convex structure portion 22 is a plane orthogonal to the longitudinal direction of the rod-shaped portion 21.
  • the wiring circuit 30 is also formed on the upper surface 23 of the convex structure portion 22 exposed on the upper surface 121 of the resin molded body 12. As a result, the wiring circuit 30 can be electrically connected to the external circuit via the connection pin 20. As a result, the electronic circuit can be made three-dimensional. Further, the connection reliability between the wiring circuit 30 and the connection pin 20 can be improved.
  • the wiring circuit 30 can be formed by using a simple method such as a printing method of spraying nanoink or the like. As a result, an increase in the manufacturing cost of the electronic module 10 can be suppressed.
  • the end face 24 of the rod-shaped portion 21 of the connection pin 20 opposite to the part protruding from the resin molded body 12 may be exposed on the lower surface 122 of the resin molded body 12.
  • the wiring circuit 33 formed on the lower surface 122 of the resin molded body 12 may also be formed on the end surface 24 of the rod-shaped portion 21.
  • the wiring circuit 33 can be electrically connected to the external circuit via the connection pin 20.
  • further three-dimensionalization of the electronic circuit can be realized.
  • FIG. 4 is a cross-sectional view schematically showing an example of the electronic device according to the present embodiment.
  • the electronic device 1 includes electronic modules 10 and 50 and an adhesive layer 40.
  • Each of the electronic modules 10 and 50 includes an electronic circuit configured by connecting one or more electronic components with a wiring circuit.
  • the electronic circuit included in the electronic module 10 and the electronic circuit included in the electronic module 50 are electrically connected by fitting a connection pin provided in the electronic module 10 and a connection socket provided in the electronic module 50.
  • the electronic module 10 protects the resin molded body 12, the electronic components 14a, 14b, 16a, 16b, the two connection pins 20 (connection pins 20a, 20b), the wiring circuits 30a, 30b, 31, 33, 34, and the like. It includes films 32 and 35.
  • the electronic module 50 includes a resin molded body 52, electronic components 54a, 54b, 56a, 56b, connection sockets 60a, 60b, wiring circuits 70a, 70b, 71, 73, 74, and protective films 72, 75. ..
  • Each of the resin molded bodies 12 and 52 is, for example, plate-shaped and is made of a resin such as acrylonitrile butadiene styrene (ABS).
  • ABS acrylonitrile butadiene styrene
  • the materials of the resin molded bodies 12 and 52 are not particularly limited.
  • the thickness of the resin molded bodies 12 and 52 is not particularly limited.
  • Electronic components 14a, 14b, 16a, 16b, 54a, 54b, 56a, 56b are passive components (resistors, capacitors, etc.), active components (LSI (Large-Scale Integration), IC (Integrated Circuit), etc.), power supply devices ( It is a component selected from batteries, etc.), display devices (LED (Light Emitting Diode), etc.), sensors, switches, etc.
  • the electronic components 14a, 16a, 54a, 56a are chip type capacitors, inductors or resistors
  • the electronic components 14b, 16b, 54b, 56b are ICs.
  • the types of electronic components are not limited.
  • the electronic components 14a, 14b, 16a, 16b, 54a, 54b, 56a, 56b have electrodes 15a, 15b, 17a, 17b, 55a, 55b, 57a, 57b, respectively.
  • the electronic components 14a and 14b are embedded in the resin molded body 12 so that the electrodes 15a and 15b are exposed from the upper surface 121 of the resin molded body 12, respectively.
  • the surfaces of the electrodes 15a and 15b are continuous with the upper surface 121 of the resin molded body 12.
  • the two surfaces are "continuous", it means that the step between the two surfaces is so small that the wiring formed on the two surfaces is not cut.
  • the surfaces of the electrodes 15a and 15b are flush with the upper surface 121 of the resin molded body 12.
  • the electronic components 16a and 16b are embedded in the resin molded body 12 so that the electrodes 17a and 17b are exposed from the lower surface 122 of the resin molded body 12, respectively.
  • the surfaces of the electrodes 17a and 17b are continuous with the lower surface 122 of the resin molded body 12. Specifically, the surfaces of the electrodes 17a and 17b are flush with the lower surface 122 of the resin molded body 12.
  • the electronic components 54a and 54b are embedded in the resin molded body 52 so that the electrodes 55a and 55b are exposed from the lower surface 521 of the resin molded body 52, respectively.
  • the surfaces of the electrodes 55a and 55b are continuous with the lower surface 521 of the resin molded body 52. Specifically, the surfaces of the electrodes 55a and 55b are flush with the lower surface 521 of the resin molded body 52.
  • the electronic components 56a and 56b are embedded in the resin molded body 52 so that the electrodes 57a and 57b are exposed from the upper surface 522 of the resin molded body 52, respectively.
  • the surfaces of the electrodes 57a and 57b are continuous with the upper surface 522 of the resin molded body 52. Specifically, the surfaces of the electrodes 57a and 57b are flush with the upper surface 522 of the resin molded body 52.
  • connection pin 20a includes a rod-shaped portion 21a and a convex structure portion 22a protruding from the peripheral surface of the rod-shaped portion 21a.
  • the connecting pin 20b includes a rod-shaped portion 21b and a convex structure portion 22b protruding from the peripheral surface of the rod-shaped portion 21b.
  • the convex structure portions 22a and 22b are disk-shaped with the longitudinal directions of the rod-shaped portions 21a and 21b as the central axes, respectively.
  • connection pin 20a is embedded in the resin molded body 12 so that the upper portion of the rod-shaped portion 21a protrudes from the upper surface 121 of the resin molded body 12 and the upper surface 23a of the convex structure portion 22a is exposed on the upper surface 121 of the resin molded body 12. Will be done.
  • the upper surface 23a is a plane orthogonal to the longitudinal direction of the rod-shaped portion 21a.
  • the upper surface 23a of the convex structure portion 22a is continuous with the upper surface 121 of the resin molded body 12. Specifically, the upper surface 23a of the convex structure portion 22a is flush with the upper surface 121 of the resin molded body 12.
  • the length from the upper surface 23a to the lower part of the convex structure portion 22a in the rod-shaped portion 21a is the same as the thickness of the resin molded body 12. Therefore, the lower end surface 24a of the rod-shaped portion 21a is exposed on the lower surface 122 of the resin molded body 12.
  • the end surface 24a of the rod-shaped portion 21a is continuous with the lower surface 122 of the resin molded body 12. Specifically, the end surface 24a of the rod-shaped portion 21a is flush with the lower surface 122 of the resin molded body 12.
  • connection pin 20b is embedded in the resin molded body 12 so that the upper portion of the rod-shaped portion 21b projects from the upper surface 121 of the resin molded body 12 and the upper surface 23b of the convex structure portion 22b is exposed on the upper surface 121 of the resin molded body 12. Will be done.
  • the upper surface 23b is a plane orthogonal to the longitudinal direction of the rod-shaped portion 21b.
  • the upper surface 23b of the convex structure portion 22b is continuous with the upper surface 121 of the resin molded body 12. Specifically, the upper surface 23b of the convex structure portion 22b is on the same plane as the upper surface 121 of the resin molded body 12.
  • connection sockets 60a and 60b have holes 61a and 61b that can be fitted with the connection pins 20a and 20b, respectively.
  • the connection sockets 60a and 60b are made of a metal such as brass.
  • connection socket 60a has a bottomed cylindrical shape, and is embedded in the resin molded body 52 so that the end surface 62a on the opening side of the hole 61a is exposed on the lower surface 521 of the resin molded body 52.
  • the end surface 62a of the connection socket 60a is continuous with the lower surface 521 of the resin molded body 52. Specifically, the end surface 62a of the connection socket 60a is flush with the lower surface 521 of the resin molded body 52.
  • connection socket 60b is cylindrical and is embedded in the resin molded body 52 so that one end surface 62b is exposed on the lower surface 521 of the resin molded body 52 and the other end surface 63b is exposed on the upper surface 522 of the resin molded body 52. Will be done.
  • the end surface 62b of the connection socket 60b is continuous with the lower surface 521 of the resin molded body 52. Specifically, the end surface 62b of the connection socket 60b is flush with the lower surface 521 of the resin molded body 52.
  • the end surface 63b of the connection socket 60b is continuous with the upper surface 522 of the resin molded body 52. Specifically, the end surface 63b of the connection socket 60b is flush with the upper surface 522 of the resin molded body 52.
  • the wiring circuits 30a, 30b, 31 are formed on the upper surface 121 of the resin molded body 12.
  • the wiring circuit 30a is also formed on the electrode 15a of the electronic component 14a and the upper surface 23a of the convex structure portion 22a. Therefore, the electronic component 14a and the connection pin 20a are electrically connected to each other via the wiring circuit 30a.
  • the wiring circuit 30b is also formed on the electrode 15b of the electronic component 14b and the upper surface 23b of the convex structure portion 22b. Therefore, the electronic component 14b and the connection pin 20b are electrically connected via the wiring circuit 30b.
  • the wiring circuit 31 is also formed on the electrode 15a of the electronic component 14a and the electrode 15b of the electronic component 14b. Therefore, the electronic component 14a and the electronic component 14b are electrically connected to each other via the wiring circuit 31.
  • the connection reliability between the wiring circuits 30a and 30b and the connection pins 20a and 20b is improved. Can be done. Further, since the upper surfaces 23a and 23b and the upper surface 121 of the resin molded body 12 are continuous, it is possible to prevent the wiring circuits 30a and 30b from being disconnected on the boundary, and the wiring circuits 30a and 30b and the connection pins 20a and 20b are connected to each other. The reliability of each connection can be further improved.
  • the wiring circuits 33 and 34 are formed on the lower surface 122 of the resin molded body 12.
  • the wiring circuit 33 is also formed on the electrode 17a of the electronic component 16a and the end surface 24a of the rod-shaped portion 21a. Therefore, the electronic component 16a and the connection pin 20a are electrically connected via the wiring circuit 33.
  • the wiring circuit 34 is also formed on the electrode 17a of the electronic component 16a and the electrode 17b of the electronic component 16b. Therefore, the electronic component 16a and the electronic component 16b are electrically connected to each other via the wiring circuit 34.
  • the wiring circuit 33 is formed on the end surface 24a of the rod-shaped portion 21a in this way, the connection reliability between the wiring circuit 33 and the connection pin 20a can be improved. Further, since the end surface 24a and the lower surface 122 of the resin molded body 12 are continuous, it is possible to prevent disconnection of the wiring circuit 33 on the boundary, and further improve the connection reliability between the wiring circuit 33 and the connection pin 20a. it can.
  • the wiring circuits 70a, 70b, 71 are formed on the lower surface 521 of the resin molded body 52.
  • the wiring circuit 70a is also formed on the electrode 55a of the electronic component 54a and the end surface 62a of the connection socket 60a. Therefore, the electronic component 54a and the connection socket 60a are electrically connected via the wiring circuit 70a.
  • the wiring circuit 70b is also formed on the electrode 55b of the electronic component 54b and the end surface 62b of the connection socket 60b. Therefore, the electronic component 54b and the connection socket 60b are electrically connected via the wiring circuit 70b.
  • the wiring circuit 71 is also formed on the electrode 55a of the electronic component 54a and the electrode 55b of the electronic component 54b. Therefore, the electronic component 54a and the electronic component 54b are electrically connected via the wiring circuit 71.
  • connection sockets 60a and 60b since the wiring circuits 70a and 70b are formed on the end faces 62a and 62b of the connection sockets 60a and 60b, respectively, it is possible to improve the connection reliability between the wiring circuits 70a and 70b and the connection sockets 60a and 60b, respectively. it can. Further, since the end faces 62a and 62b and the lower surface 521 of the resin molded body 52 are continuous, it is possible to prevent the wiring circuits 70a and 70b from being disconnected on the boundary, and the wiring circuits 70a and 70b and the connection sockets 60a and 60b are connected. The reliability of each connection can be further improved.
  • the wiring circuits 73 and 74 are formed on the upper surface 522 of the resin molded body 52.
  • the wiring circuit 73 is also formed on the electrode 57a of the electronic component 56a and the end surface 63b of the connection socket 60b. Therefore, the electronic component 56a and the connection socket 60b are electrically connected via the wiring circuit 73.
  • the wiring circuit 74 is also formed on the electrode 57a of the electronic component 56a and the electrode 57b of the electronic component 56b. Therefore, the electronic component 56a and the electronic component 56b are electrically connected to each other via the wiring circuit 74.
  • connection reliability between the wiring circuit 73 and the connection socket 60b can be improved. Further, since the end surface 63b and the upper surface 522 of the resin molded body 52 are continuous, it is possible to prevent disconnection of the wiring circuit 73 on the boundary, and further improve the connection reliability between the wiring circuit 73 and the connection socket 60b. it can.
  • the wiring circuits 30a, 30b, 31, 33, 34, 70a, 70b, 71, 73, 74 use, for example, an inkjet printing method to apply a liquid conductive ink (for example, silver (Ag) nano ink) to a resin molded product. It can be easily formed by applying it to a surface.
  • the inkjet printing method is a printing method in which liquid ink is ejected from a nozzle and the ink is deposited on the surface to be ejected.
  • the wiring circuits 30a, 30b, 31, 33, 34, 70a, 70b, 71, 73, 74 may be made of a material other than Ag, may be formed by another method, and have a width, a thickness, and the like. It is not particularly limited.
  • the protective film 32 is formed on the upper surface 121 of the resin molded body 12 so as to cover the wiring circuits 30a, 30b, 31.
  • the protective film 35 is formed on the lower surface 122 of the resin molded body 12 so as to cover the wiring circuits 33 and 34.
  • the protective film 72 is formed on the lower surface 521 of the resin molded body 52 so as to cover the wiring circuits 70a, 70b, 71.
  • the protective film 75 is formed on the upper surface 522 of the resin molded body 52 so as to cover the wiring circuits 73 and 74.
  • the protective films 32, 35, 72, 75 are made of an insulating material and impart moisture resistance and insulating properties to the wiring circuit.
  • the protective films 32, 35, 72, 75 are formed by, for example, an inkjet printing method.
  • the electronic module 50 is stacked on the electronic module 10 so that the connection pins 20a and 20b are fitted into the connection sockets 60a and 60b, respectively.
  • the adhesive layer 40 is interposed between the electronic module 10 and the electronic module 50, and adheres the electronic module 10 and the electronic module 50.
  • the adhesive layer 40 is made of a known adhesive. As a result, the electronic module 50 is fixed to the electronic module 10.
  • an electronic circuit including electronic components 14a and 14b and wiring circuits 30a, 30b and 31 is formed on the upper surface of the electronic module 10.
  • An electronic circuit including electronic components 16a and 16b and wiring circuits 33 and 34 is formed on the lower surface of the electronic module 10.
  • An electronic circuit including electronic components 54a, 54b and wiring circuits 70a, 70b, 71 is formed on the lower surface of the electronic module 50.
  • An electronic circuit including electronic components 56a and 56b and wiring circuits 73 and 74 is formed on the upper surface of the electronic module 50.
  • the plurality of electronic circuits formed on the plurality of surfaces are electrically connected to each other in the direction orthogonal to the plurality of surfaces via the connection pins 20a and 20b and the connection sockets 60a and 60b.
  • FIG. 5 is a diagram illustrating a manufacturing process of the electronic module 10 included in the electronic device according to the present embodiment.
  • FIG. 6 is a diagram illustrating a manufacturing process of the electronic module 50 included in the electronic device according to the present embodiment.
  • FIG. 7 is a diagram illustrating an assembly process of the electronic module 10 and the electronic module 50.
  • each of the electronic components 14a and 14b will be referred to as an "electronic component 14".
  • Each of the electronic components 16a and 16b is referred to as an "electronic component 16".
  • Each of the electronic components 54a and 54b is referred to as an "electronic component 54".
  • Each of the electronic components 56a and 56b is referred to as an "electronic component 56".
  • Each of the connection pins 20a and 20b is referred to as a "connection pin 20".
  • Each of the connection sockets 60a and 60b is referred to as a "connection socket 60".
  • Each of the wiring circuits 30a and 30b is referred to as a "wiring circuit 30".
  • Each of the wiring circuits 70a and 70b is referred to as a "wiring circuit 70".
  • the temporary fixing sheets 80 and 81 for example, polyethylene terephthalate (PET) or the like can be used.
  • PET polyethylene terephthalate
  • the temporary fixing sheets 80 and 81 are preferably made of a material that transmits ultraviolet rays.
  • the electronic component 14 can be attached to the temporary fixing sheet 80, for example, by using an ultraviolet curable adhesive applied to the temporary fixing sheet 80.
  • an ultraviolet curable adhesive is applied to one surface of a temporary fixing sheet 80 made of transparent PET having a thickness of 50 ⁇ m to a thickness of 2 to 3 ⁇ m. This coating is performed using a method such as an inkjet printing method.
  • the electronic component 14 is placed in a predetermined position.
  • the adhesive is cured by irradiating the other surface of the temporary fixing sheet 80 (that is, the surface opposite to the surface on which the electronic component 14 is placed) with ultraviolet rays having an intensity of, for example, 3000 mJ / cm 2 .
  • the electronic component 14 is attached to the temporary fixing sheet 80.
  • the electronic component 16 can be attached to the temporary fixing sheet 81 by using the same method.
  • the temporary fixing sheets 80 and 81 are arranged in the molding die 82.
  • the molding die 82 is composed of an upper die 83 and a lower die 84, and a space is formed between the upper die 83 and the lower die 84.
  • the temporary fixing sheet 80 is arranged in the molding die 82 so that the surface of the electronic component 14 on the non-attached side is in contact with the flat inner surface of the upper die 83.
  • the temporary fixing sheet 81 is arranged in the molding die 82 so that the surface of the electronic component 16 on the non-attached side is in contact with the flat inner surface of the lower die 84. As a result, a space is formed between the surface on which the electronic component 14 of the temporary fixing sheet 80 is attached and the surface on which the electronic component 16 of the temporary fixing sheet 81 is attached.
  • connection pin 20 is also arranged in the molding die 82.
  • a hole 85 is formed in the upper mold 83. The rod-shaped portion 21 of the connecting pin 20 is inserted into the hole 85 until the upper surface 23 of the convex structure portion 22 of the connecting pin 20 contacts the inner surface of the upper mold 83.
  • the end surface 24 on the side not inserted into the hole 85 may come into contact with the temporary fixing sheet 81 arranged on the inner surface of the lower mold 84. That is, the length H1 of the portion 21 of the rod-shaped portion 21 of the connection pin 20 that is not inserted into the hole 85 is designed to be slightly shorter than the distance between the inner surface of the upper mold 83 and the inner surface of the lower mold 84. Has been done.
  • the molten resin is injected into the space inside the molding die 82 by the injection molding method.
  • the resin is filled so as to surround the electronic components 14, 16 and the connecting pin 20.
  • the conditions for injection molding are appropriately selected according to the resin material. For example, when acrylonitrile butadiene styrene (ABS) is used, injection molding is performed at an injection resin temperature of 210 to 240 ° C. and an injection pressure of 100 MPa. As a result, the resin molded body 12 in which the electronic components 14 and 16 and the connection pin 20 are embedded is molded (see FIG. 5C). The resin molded body 12 is taken out from the molding die 82.
  • ABS acrylonitrile butadiene styrene
  • the temporary fixing sheets 80 and 81 are deformed by the temperature of the resin during injection molding and peeled off from the resin molded body 12.
  • the thickness of the temporary fixing sheets 80 and 81 is smaller than the thickness of the resin molded body 12. Therefore, in the resin molded body 12, the step between the surface that was in contact with the temporary fixing sheets 80 and 81 and the surface that is not in contact with the temporary fixing sheets 80 and 81 is so small that it can be ignored.
  • the portion of the upper surface 121 of the resin molded body 12 that is in contact with the temporary fixing sheet 80 is exposed.
  • the electronic component 14 is attached to the temporary fixing sheet 80 so that the electrode 15 comes into contact with the temporary fixing sheet 80. Therefore, the electrode 15 of the electronic component 14 is exposed on the upper surface 121 of the resin molded body 12. Since the surface of the electrode 15 and the upper surface 121 of the resin molded body 12 around the electrode 15 were in contact with the temporary fixing sheet 80, the surface of the electrode 15 was continuous with the upper surface 121 of the resin molded body 12 and was the same as the upper surface 121. It will be on a plane.
  • connection pin 20 is arranged in the molding die 82 so that the upper surface 23 of the convex structure portion 22 comes into contact with the inner surface of the upper die 83. Therefore, the upper surface 23 of the convex structure portion 22 is exposed on the upper surface 121 of the resin molded body 12. Since the upper surface 23 of the convex structure 22 and the upper surface 121 of the resin molded body 12 around the upper surface 23 were in contact with the inner surface of the upper mold 83, the upper surface 23 of the convex structure 22 was placed on the upper surface 121 of the resin molded body 12. It is continuous and is on the same plane as the upper surface 121.
  • the hole 85 of the upper mold 83 is closed by the convex structure portion 22 of the connection pin 20. Therefore, the molten resin does not enter the hole 85. Therefore, the portion of the rod-shaped portion 21 inserted into the hole 85 protrudes from the upper surface 121 of the resin molded body 12.
  • the portion of the lower surface 122 of the resin molded body 12 that was in contact with the temporary fixing sheet 81 is exposed.
  • the electronic component 16 is attached to the temporary fixing sheet 81 so that the electrode 17 comes into contact with the temporary fixing sheet 81. Therefore, the electrode 17 of the electronic component 16 is exposed on the lower surface 122 of the resin molded body 12. Since the surface of the electrode 17 and the lower surface 122 of the resin molded body 12 were in contact with the temporary fixing sheet 81, the surface of the electrode 17 is continuous with the lower surface 122 of the resin molded body 12 and is coplanar with the lower surface 122.
  • the end face 24 of the rod-shaped portion 21 of the connection pin 20 may come into contact with the temporary fixing sheet 81. Therefore, the end face 24 that was in contact with the temporary fixing sheet 81 is exposed on the lower surface 122 of the resin molded body 12.
  • the end surface 24 that was in contact with the temporary fixing sheet 81 is continuous with the lower surface 122 of the resin molded body 12 and is on the same plane as the lower surface 122.
  • the steps of molding the resin molded body 12 in which the electronic components 14 and 16 and the connection pin 20 are embedded are carried out.
  • the step of molding the resin molded body 12 is a step of inserting the rod-shaped portion 21 into the hole 85 of the upper mold 83 as a step of projecting a part of the rod-shaped portion 21 from the resin molded body 12 (see FIG. 5B). )including.
  • the step of molding the resin molded body 12 is a step of exposing the upper surface 23 of the convex structure portion 22 from the resin molded body 12, and the upper surface 23 of the convex structure portion 22 is brought into contact with the inner surface of the upper mold 83 for molding.
  • the step of arranging in the mold 82 (see FIG. 5B) is included.
  • the wiring circuits 30, 31, 33, 34 are formed by, for example, a printing method. Specifically, a method of injecting a conductive material (for example, silver ink or the like) with an inkjet printer or the like for printing, a method of using an aerosol, a method of printing a silver paste with a dispenser or the like may be used.
  • a conductive material for example, silver ink or the like
  • the height H2 of the connection pin 20 protruding from the resin molded body 12 is preferably a height that does not interfere with the print head (for example, 1.5 mm or less).
  • the wiring circuit 30 is also formed on the electrode 15 of the electronic component 14 and on the upper surface 23 of the convex structure portion 22. As a result, the electronic component 14 and the connection pin 20 are connected.
  • the connection position between the wiring circuit 30 and the convex structure portion 22 is the circumference of the rod-shaped portion 21. It may be in any position in the direction. Therefore, the degree of freedom in designing the shape of the wiring circuit 30 can be increased.
  • the wiring circuit 31 is also formed on the electrodes 15 of the plurality of electronic components 14. As a result, the plurality of electronic components 14 are connected to each other.
  • the wiring circuit 33 is also formed on the electrode 17 of the electronic component 16 and on the end surface 24 of the rod-shaped portion 21. As a result, the electronic component 16 and the connection pin 20 are connected.
  • the wiring circuit 34 is also formed on the electrodes 17 of the plurality of electronic components 16. As a result, the plurality of electronic components 16 are connected to each other.
  • the wiring circuits 30, 31, 33, 34 are formed by firing the printed conductive material.
  • the intermetallic diffusion bonding by the firing enhances the reliability of the connection between the wiring circuits 30, 31, 33, 34 and the electrodes or connection pins 20 of the electronic component.
  • a protective film 32 is formed on the upper surface 121 of the resin molded body 12 so as to cover the wiring circuits 30 and 31, and resin molding is performed so as to cover the wiring circuits 33 and 34.
  • a protective film 35 is formed on the lower surface 122 of the body 12. As a result, the wiring circuits 30, 31, 33, 34 are protected from outside air and external force.
  • the protective films 32 and 35 are formed by using a known technique such as a method of printing an ultraviolet curable protective material with an inkjet printer or the like and irradiating it with ultraviolet rays to cure it.
  • the electronic component 54 is attached to the temporary fixing sheet 90 using an adhesive (not shown).
  • the electronic component 54 is attached to the temporary fixing sheet 90 so that the electrode 55 comes into contact with the temporary fixing sheet 90.
  • the electronic component 56 is attached to the temporary fixing sheet 91 using an adhesive (not shown) so that the electrode 57 comes into contact with the temporary fixing sheet 91.
  • the materials of the temporary fixing sheets 90 and 91 are the same as those of the temporary fixing sheets 80 and 81.
  • the method of attaching the electronic components to the temporary fixing sheets 90 and 91 is the same as the method of attaching the electronic components to the temporary fixing sheets 80 and 81.
  • connection socket 60 is also attached to the temporary fixing sheet 90. At this time, one end surface 62 of the connection socket 60 is attached to the temporary fixing sheet 90. The other end surface 63 of the connection socket 60 may be attached to the temporary fixing sheet 91.
  • the connection socket 60 (that is, the connection socket 60 whose height is shorter than the distance between the temporary fixing sheets 90 and 91), which is attached only to the temporary fixing sheet 90, has a bottomed cylindrical shape to prevent the resin from flowing into the hole 61. Is.
  • the temporary fixing sheets 90 and 91 are arranged in the molding die 92.
  • the molding die 92 is composed of an upper die 93 and a lower die 94, and a space is formed between the upper die 93 and the lower die 94.
  • the temporary fixing sheet 90 is arranged in the molding die 92 so that the surface of the electronic component 54 on the non-attached side is in contact with the flat inner surface of the lower die 94.
  • the temporary fixing sheet 91 is arranged in the molding die 92 so that the surface of the electronic component 56 on the non-attached side is in contact with the flat inner surface of the upper die 83. Therefore, a space is formed between the surface of the temporary fixing sheet 90 to which the electronic component 54 is attached and the surface of the temporary fixing sheet 91 to which the electronic component 56 is attached.
  • the molten resin is injected into the space inside the molding die 92 by the injection molding method.
  • the resin is filled so as to surround the electronic components 54 and 56 and the connection socket 60.
  • the conditions for injection molding the resin are appropriately selected according to the material of the resin, and are the same conditions as those of the resin molded body 12.
  • the resin molded body 52 in which the electronic components 54 and 56 and the connection socket 60 are embedded is molded (see FIG. 6C).
  • the resin molded body 52 is taken out from the molding die 92.
  • the temporary fixing sheets 90 and 91 are deformed by the temperature of the resin during injection molding and peeled off from the resin molded body 52.
  • the temporary fixing sheet 90 is peeled off from the resin molded body 52, the lower surface 521 of the resin molded body 52 that has been in contact with the temporary fixing sheet 90 is exposed.
  • the electronic component 54 is attached to the temporary fixing sheet 90 so that the electrode 55 comes into contact with the temporary fixing sheet 90. Therefore, the electrode 55 of the electronic component 54 is exposed on the lower surface 521 of the resin molded body 52. Since the surface of the electrode 55 and the lower surface 521 of the resin molded body 52 were in contact with the temporary fixing sheet 90, the surface of the electrode 55 is continuous with the lower surface 521 of the resin molded body 52 and is flush with the lower surface 521.
  • one end surface 62 of the connection socket 60 is attached to the temporary fixing sheet 90. Therefore, the end surface 62 of the connection socket 60 is exposed on the lower surface 521 of the resin molded body 52. Since the end surface 62 of the connection socket 60 and the lower surface 521 of the resin molded body 52 were in contact with the temporary fixing sheet 90, the end surface 62 of the connection socket 60 was continuous with the lower surface 521 of the resin molded body 52 and was flush with the lower surface 521. It will be on top.
  • the upper surface 522 of the resin molded body 52 that was in contact with the temporary fixing sheet 91 is exposed.
  • the electronic component 56 is attached to the temporary fixing sheet 91 so that the electrode 57 comes into contact with the temporary fixing sheet 91. Therefore, the electrode 57 of the electronic component 56 is exposed on the upper surface 522 of the resin molded body 52. Since the surface of the electrode 57 and the upper surface 522 of the resin molded body 52 were in contact with the temporary fixing sheet 91, the surface of the electrode 57 is continuous with the upper surface 522 of the resin molded body 52 and is flush with the upper surface 522.
  • connection socket 60 may be attached to the temporary fixing sheet 91.
  • the end face 63 attached to the temporary fixing sheet 91 is exposed on the upper surface 522 of the resin molded body 52.
  • the end surface 63 attached to the temporary fixing sheet 81 is continuous with the upper surface 522 of the resin molded body 52 and is on the same plane as the upper surface 522.
  • the wiring circuits 70 and 71 are formed on the lower surface 521 of the resin molded body 52, and the wiring circuits 73 and 74 are formed on the upper surface 522 of the resin molded body 52.
  • the wiring circuits 70, 71, 73, 74 are formed by using the same method as the wiring circuits 30, 31, 33, 34.
  • the wiring circuit 70 is also formed on the electrode 15 of the electronic component 54 and on the end surface 62 of the connection socket 60. As a result, the electronic component 54 and the connection socket 60 are connected.
  • the wiring circuit 71 is also formed on the electrodes 15 of the plurality of electronic components 54. As a result, the plurality of electronic components 54 are connected to each other.
  • the wiring circuit 73 is also formed on the electrode 57 of the electronic component 56 and on the end surface 63 of the connection socket 60. As a result, the electronic component 56 and the connection socket 60 are connected.
  • the wiring circuit 74 is also formed on the electrodes 57 of the plurality of electronic components 56. As a result, the plurality of electronic components 56 are connected to each other.
  • a protective film 72 is formed on the lower surface 521 of the resin molded body 52 so as to cover the wiring circuits 70 and 71, and the protective film 72 is formed so as to cover the wiring circuits 73 and 74.
  • a protective film 75 is formed on the upper surface 522 of the resin molded body 52. As a result, the wiring circuits 70, 71, 73, 74 are protected from outside air and external force.
  • the protective films 72 and 75 are formed by using the same method as the protective films 32 and 35.
  • the unevenness and steps due to the electronic component 54 and the connection socket 60 are negligibly small.
  • the unevenness and the step caused by the electronic component 14 are so small that they can be ignored, except for the connecting pin 20 that protrudes. Therefore, firm fixing between the resin molded bodies 12 and 52 can be obtained only by applying the adhesive layer 40.
  • the height H2 of the connection pin 20 protruding from the resin molded body 12 is set to a height that does not interfere with the print head (for example, 1.5 mm or less) (see FIG. 5D).
  • the upper surface 121 of the resin molded body 12 on which the connection pin 20 projects is a flat surface without unevenness due to the electronic component 14 or the like. Therefore, even if the height H2 of the connection pin 20 protruding from the resin molded body 12 is set to, for example, about 1.5 mm, the connection pin 20 can be securely fitted with the connection socket 60. As a result, the connection reliability between the connection pin 20 and the connection socket 60 can be ensured.
  • the electronic device 1 manufactured by the above manufacturing method can have a circuit having a three-dimensional structure in which a plurality of electronic circuits formed on a plurality of surfaces are stacked in a direction orthogonal to the plurality of surfaces.
  • the electronic module 10 electrically connects the resin molded body 12, the wiring circuit 30 formed on the upper surface 121 of the resin molded body 12, and the wiring circuit 30 to an external circuit.
  • a connection pin 20 is provided for this purpose.
  • the connection pin 20 includes a rod-shaped portion 21 and a convex structure portion 22 protruding from the peripheral surface of the rod-shaped portion 21.
  • the connection pin 20 is embedded in the resin molded body 12 so that a part of the rod-shaped portion 21 protrudes from the resin molded body 12 and the upper surface 23 which is the surface of the convex structure portion 22 is exposed on the upper surface 121.
  • the wiring circuit 30 is also formed on the upper surface 23 of the convex structure portion 22.
  • the electronic device 1 includes an electronic module 10 and an electronic module 50.
  • the electronic module 50 is a connection socket embedded in the resin molded body 52, wiring circuits 70 and 73 formed on the surface of the resin molded body 52, and connected to the wiring circuit 70 or the wiring circuit 73. 60 and.
  • the connection pin 20 of the electronic module 10 is fitted into the connection socket 60 of the electronic module 50.
  • the wiring circuit 30 is formed on the upper surface 23 of the convex structure portion 22. Therefore, the connection reliability between the wiring circuit 30 and the connection pin 20 can be improved.
  • the convex structure portion 22 acts as an anchor, and the mechanical stress resistance of the connecting pin 20 (for example, resistance to pulling out, falling, etc.) can be enhanced.
  • the wiring circuit 30 can be formed by a simple method such as a printing method by spraying a nanoink liquid.
  • the wiring circuit 30 formed on the upper surface 23 of the convex structure portion 22 and the upper surface 121 of the resin molded body 12 can have a flat shape without a large step. Therefore, the wiring circuit 30 does not become an obstacle when the electronic module 50 is stacked on the electronic module 10.
  • the convex structure portion 22 has a disk shape with the longitudinal direction of the rod-shaped portion 21 as the central axis.
  • the upper surface 23 of the convex structure portion 22 is a plane orthogonal to the longitudinal direction of the rod-shaped portion 21.
  • a part of the rod-shaped portion 21 protrudes from the upper surface 121 of the resin molded body 12.
  • the electronic module 10 can be electrically connected to another electronic module 50 arranged above the upper surface 121 on which the wiring circuit 30 is formed via the connection pin 20.
  • an electronic circuit having a three-dimensional structure can be constructed.
  • the resin molded body 12 is plate-shaped.
  • the upper surface 121 is orthogonal to the thickness direction of the resin molded body 12.
  • the end surface 24 of the rod-shaped portion 21 on the side opposite to the part protruding from the resin molded body 12 may be exposed on the lower surface 122 on the back side of the upper surface 121 of the resin molded body 12.
  • the electronic module 10 further includes a wiring circuit 33 formed on the lower surface 122 and the end surface 24.
  • Such a configuration is made by designing the length of the portion of the connection pin 20 to be embedded in the resin molded body 12 (length H1 in FIG. 5B) to be the same as the thickness of the resin molded body 12. It will be realized. With this configuration, the wiring circuits 30 and 33 provided on the upper surface 121 and the lower surface 122 of the resin molded body 12 can be electrically connected by the connection pins 20. This makes it possible to increase the degree of freedom in designing the electronic circuit.
  • the electronic module 10 further includes an electronic component 14 embedded in the resin molded body 12 so that the electrode 15 is exposed from the upper surface 121.
  • the wiring circuit 30 is also formed on the electrode 15 of the electronic component 14.
  • the height H2 of the portion of the connection pin 20 protruding from the upper surface 121 of the resin molded body 12 in consideration of the thickness of the electronic component 14 (FIG. 5 (FIG. 5). d) See) needs to be higher. However, since the electronic component 14 is embedded in the resin molded body 12, the height H2 can be lowered. Thereby, the mechanical strength of the connection pin 20 can be increased.
  • the electronic component 14 is embedded in the resin molded body 12, the upper surface 121 of the resin molded body 12 can be flattened.
  • the lower surface 521 of the resin molded body 52 can be flattened by embedding the electronic component 54 in the resin molded body 52. Therefore, when the electronic modules 50 are stacked on the electronic module 10 so that the upper surface 121 of the resin molded body 12 and the lower surface 521 of the resin molded body 52 face each other, the electronic module 50 and the electronic module 10 can be brought into close contact with each other. it can. As a result, one of the electronic modules 10 and 50 works to prevent the other from tilting, so that the stress such as bending applied to the connection pin 20 is reduced.
  • the manufacturing method of the electronic device 1 includes a manufacturing process of the electronic module 10, a manufacturing process of the electronic module 50, and an assembly process of the electronic module 10 and the electronic module 50.
  • the manufacturing process of the electronic module 10 includes a step of molding the resin molded body 12 so that the connection pin 20 is embedded ([B-2-1-1. Molding step]).
  • the steps of molding the resin molded body 12 include a step of projecting a part of the rod-shaped portion 21 from the resin molded body 12 and a step of exposing the upper surface 23 which is a part of the surface of the convex structure portion 22 from the resin molded body 12. including.
  • the manufacturing process of the electronic module 10 is a step of forming a wiring circuit 30 on the upper surface 121 of the resin molded body 12 and on the upper surface 23 of the convex structure portion 22 ([B-2-1-2. Wiring circuit forming step]). Including further.
  • the manufacturing process of the electronic module 50 includes the following steps. -Step of molding the resin molded body 52 in which the connection socket 60 is embedded ([B-2-2-1. Molding step]). Steps of forming wiring circuits 70 and 73 electrically connected to the connection socket 60 on the surfaces (upper surface 522 and lower surface 521) of the resin molded body 52 ([B-2-2-2. Wiring circuit forming step). ]).
  • the step of assembling the electronic module 10 and the electronic module 50 includes a step of fitting the rod-shaped portion 21 protruding from the resin molded body 12 into the connection socket 60 embedded in the resin molded body 52.
  • the wiring circuit 30 uses a simple method such as a printing method of spraying nanoink or the like on the upper surface 121 of the resin molded body 12 and the upper surface 23 of the convex structure portion 22 exposed on the upper surface 121. Can be formed using. As a result, it is possible to suppress an increase in the manufacturing cost of the electronic module 10 and the electronic device 1.
  • the electrical connections between the wiring circuit 30 formed on the resin molded body 12 and the wiring circuits 70 and 73 formed on the resin molded body 52 are embedded in the resin molded bodies 12 and 52, respectively. Obtained by mechanical fitting of the connection pin 20 and the connection socket 60. Therefore, the connection between the wiring circuit 30 and the wiring circuits 70 and 73 does not require a thermosetting step of a bonding material such as solder. As a result, the manufacturing cost of the electronic device 1 can be reduced.
  • the step of molding the resin molded body 12 further includes a step of injecting resin into the molding die 82 by an injection molding method.
  • the step of projecting a part of the rod-shaped portion 21 from the resin molded body 12 includes a step of inserting a part of the rod-shaped portion 21 into the hole 85 formed in the molding die 82.
  • the step of exposing the upper surface 23 of the convex structure portion 22 from the resin molded body 12 includes a step of bringing the upper surface 23 of the convex structure portion 22 into contact with the surface of the molding die 82.
  • a part of the rod-shaped portion 21 inserted into the hole 85 can be easily projected from the resin molded body 12, and the convex structure portion 22 that is in contact with the surface of the molding die 82.
  • the upper surface 23 can be easily exposed from the resin molded body 12.
  • the step of molding the resin molded body 12 further includes a step of embedding the electronic component 14 in the resin molded body 12 so that the electrode 15 is exposed from the resin molded body 12.
  • the step of forming the wiring circuit 30 includes a step of forming the wiring circuit 30 on the electrode 15.
  • the electronic component 14 and the connection pin 20 can be electrically connected. Further, since the electronic component 14 is embedded in the resin molded body 12, it does not hinder the fitting of the connection pin 20 and the connection socket 60. As a result, the connection pin 20 and the connection socket 60 can be more reliably connected.
  • C-1. Modification 1 C-1. Modification 1
  • the rod-shaped portion 21 of the connecting pin 20 is assumed to protrude from the upper surface 121 of the resin molded body 12 where the upper surface 23 of the convex structure portion 22 is exposed.
  • the rod-shaped portion 21 of the connection pin 20 may protrude from a surface different from the upper surface 121 where the upper surface 23 of the convex structure portion 22 is exposed in the resin molded body 12.
  • FIG. 8 is a plan view schematically showing an example of the electronic module according to the modified example 1.
  • FIG. 9 is a cross-sectional view taken along the line AA of FIG.
  • FIG. 10 is an external perspective view showing a connection pin provided in the electronic module shown in FIG.
  • the convex structure portion 22 has a rectangular plate shape in a plan view orthogonal to the longitudinal direction of the rod-shaped portion 21.
  • connection pin 20 a part of the rod-shaped portion 21 protrudes from the side surface 123 of the resin molded body 12, and the end surface 25 of the convex structure portion 22 is the upper surface 121 of the resin molded body 12. It is embedded in the resin molded body 12 so as to be exposed to.
  • the side surface 123 is a surface that is connected to the upper surface 121 of the resin molded body 12 on which the wiring circuit 30 is formed and is orthogonal to the upper surface 121.
  • the end face 25 is a plane parallel to the longitudinal direction of the rod-shaped portion 21.
  • the wiring circuit 30 is also formed on the end surface 25 of the convex structure portion 22 exposed on the upper surface 121 of the resin molded body 12. As a result, the connection reliability between the wiring circuit 30 and the connection pin 20 can be improved.
  • the end surface 25 of the convex structure portion 22 is continuous with the upper surface 121 of the resin molded body 12, and specifically, is on the same plane as the upper surface 121. Therefore, the connection reliability between the wiring circuit 30 and the connection pin 20 can be further improved.
  • the convex structure portion 22 has a rectangular plate shape in a plan view, the flat end surface 25 can be exposed on the upper surface 121 of the resin molded body 12. As a result, the contact area between the wiring circuit 30 and the end face 25 can be increased, and the connection reliability between the wiring circuit 30 and the connection pin 20 can be further improved.
  • FIG. 11 is a diagram illustrating a molding process of the resin molded product according to the second modification.
  • the temporary fixing sheet 80 to which the electronic component 14 is attached is arranged on the template 101.
  • the method of attaching the electronic component 14 to the temporary fixing sheet 80 is described in [B-2-1-1. Molding process].
  • the template 101 is made of metal or resin (for example, polycarbonate (PC)).
  • a hole 102 is formed in the template 101.
  • the rod-shaped portion 21 of the connection pin 20 is inserted into the hole 102 until the surface of the convex structure portion 22 of the connection pin 20 contacts the upper surface of the template 101.
  • the ink material is coated with, for example, about 14 ⁇ m to 20 ⁇ m in thickness using a 3D printer and cured by repeating the process until the specified height H3 is reached. Is laminated to form the resin molded body 12.
  • the ink material is, for example, acrylonitrile butadiene styrene (ABS) or digital ABS (manufactured by Stratasys), which is an ink material produced by kneading ABS with an ultraviolet curable substance.
  • ABS acrylonitrile butadiene styrene
  • digital ABS manufactured by Stratasys
  • the ink material may be cooled and cured after the ink material is applied.
  • an ink material composed of digital ABS the ink material may be applied and then irradiated with ultraviolet rays to cure the ink material.
  • the height H3 of the laminated ink material (that is, the thickness of the resin molded body 12) may be set lower than the height of the tip of the connection pin 20. As a result, one end and the other end of the connection pin 20 project from the upper surface and the lower surface of the resin molded body 12, respectively.
  • FIG. 11C shows the resin molded body 12 turned inside out when it was removed from the template 101.
  • the temporary fixing sheet 80 is deformed by the temperature of the ink material applied at the time of molding the resin molded body 12. Therefore, the temporary fixing sheet 80 can be easily peeled off from the resin molded body 12.
  • the thickness of the temporary fixing sheet 80 is smaller than the thickness of the resin molded body 12. Therefore, in the resin molded body 12, the step between the surface that was in contact with the temporary fixing sheet 80 and the surface that is not in contact with the temporary fixing sheet 80 is so small that it can be ignored.
  • the electrode 15 of the electronic component 14 is exposed on the upper surface 121 of the resin molded body 12 that was in contact with the temporary fixing sheet 80.
  • the surface of the electrode 15 is continuous with the upper surface 121 of the resin molded body 12 that was in contact with the temporary fixing sheet 80, and is flush with the upper surface 121.
  • connection pin 20 is arranged on the template 101 so that the upper surface 23 of the convex structure portion 22 comes into contact with the template 101. Therefore, the upper surface 23 of the convex structure portion 22 is exposed on the upper surface 121 of the resin molded body 12. Since the upper surface 23 of the convex structure 22 and the portion of the upper surface 121 of the resin molded body 12 surrounding the upper surface 23 were in contact with the upper surface of the template 101, the upper surface 23 of the convex structure 22 is the upper surface of the resin molded body 12. It is continuous with 121 and is on the same plane as the upper surface 121.
  • the step of molding the resin molded body 12 includes the step of laminating the resin on the template 101 by the additive manufacturing method.
  • the step of molding the resin molded body 12 is a step of inserting the rod-shaped portion 21 into the hole 102 of the template 101 as a step of projecting a part of the rod-shaped portion 21 from the resin molded body 12 (see FIG. 11A). )including.
  • the step of molding the resin molded body 12 is a step of bringing the upper surface 23 of the convex structure portion 22 into contact with the upper surface of the template 101 as a step of exposing the upper surface 23 of the convex structure portion 22 from the resin molded body 12. (See FIG. 11 (a)).
  • the resin molded body 52 may also be manufactured by a layered manufacturing method using a 3D printer, similarly to the resin molded body 12.
  • connection pin 20 In the example shown in FIG. 4, it is assumed that two electronic modules 10 and 50 are stacked. However, three or more electronic modules may be stacked. In this case, one electronic module of two adjacent electronic modules is provided with a connection pin 20, the other is provided with a connection socket 60, and the connection pin is fitted into the connection socket. This makes it possible to construct an electronic circuit having a more complicated three-dimensional structure.
  • connection pins (20, 20a, 20b) are Rod-shaped parts (21, 21a, 21b) and A convex structure portion (22, 22a, 22b) protruding from the peripheral surface of the rod-shaped portion (21,21a, 21b) is included.
  • connection pins (20, 20a, 20b) a part of the rod-shaped portion (21,21a, 21b) protrudes from the first resin molded body (12), and the convex structure portion (22, 22a, 22b) ) Is embedded in the first resin molded body (12) so that the second surface (23, 23a, 23b, 25) is exposed on the first surface (121).
  • the electronic module (10) is also formed on the second surface (23, 23a, 23b, 25) of the first wiring circuit (30, 30a, 30b).
  • the convex structure portion (22, 22a, 22b) has a disk shape centered on the longitudinal direction of the rod-shaped portion (21,21a, 21b).
  • the electronic module (10) according to configuration 1, wherein the second surface (23, 23a, 23b) is a plane orthogonal to the longitudinal direction of the rod-shaped portion (21,21a, 21b).
  • the convex structure portion (22) has a rectangular plate shape in a plan view orthogonal to the longitudinal direction of the rod-shaped portion (21).
  • the electronic module (10) according to configuration 1, wherein the second surface (25) is an end face of the rod-shaped portion (21) in the convex structure portion (22) parallel to the longitudinal direction.
  • the first resin molded body (12) has a plate shape and has a plate shape.
  • the first surface (121) is orthogonal to the thickness direction of the first resin molded product (12).
  • the end faces (24, 24a) of the rod-shaped portions (21, 21a) opposite to the part are the fourth surface (122) on the back side of the first surface (121) of the first resin molded product (12). ),
  • the electronic module (10) The electronic module (10) according to configuration 3, further comprising a second wiring circuit (33) formed on the fourth surface (122) and on the end faces (24, 24a).
  • An electronic device including a first electronic module (10) and a second electronic module (50).
  • the first electronic module (10) is composed of the electronic module according to any one of configurations 1 to 7.
  • the second electronic module (50) is The second resin molded body (52) and With the third wiring circuit (70, 70a, 70b, 73) formed on the surface (521, 522) of the second resin molded body (52), A connection socket (60, 60a, 60b) embedded in the second resin molded body (52) and connected to the third wiring circuit (70, 70a, 70b, 73) is included.
  • the connection pins (20, 20a, 20b) of the first electronic module (10) are fitted into the connection sockets (60, 60a, 60b) of the second electronic module (50). ).
  • (Structure 9) It is a manufacturing method of the electronic module (10).
  • a step of molding the resin molded body (12) so that the connecting pin (20) is embedded is provided.
  • the connection pin (20) is Rod-shaped part (21) and The convex structure portion (22) protruding from the peripheral surface of the rod-shaped portion (21) is included.
  • the step of molding the resin molded body (12) is A step of projecting a part of the rod-shaped portion (21) from the resin molded body (12), A step of exposing a part of the surface (23, 25) of the convex structure portion (22) from the resin molded body (12) is included.
  • the method for manufacturing the electronic module (10) is further described.
  • Manufacture of an electronic module (10) comprising a step of forming a wiring circuit (30) on the surface of the resin molded body (12) and on the partial surface (23, 25) of the convex structure portion (22).
  • the step of molding the resin molded body (12) further includes a step of injecting the resin into the molding die (82) by the injection molding method or a step of laminating the resin on the template (101) by the laminated molding method.
  • the projecting step includes a step of inserting a part of the rod-shaped portion (21) into a hole (85, 102) formed in the molding mold (82) or the mold plate (101).
  • the exposing step has the step of bringing the partial surface (23, 25) of the convex structure portion (22) into contact with the surface of the molding die (82) or the mold plate (101).
  • the step of molding the resin molded body (12) further includes a step of embedding an electronic component (14) in the resin molded body (12) so that the electrode (15) is exposed from the resin molded body (12).
  • (Structure 12) It is a manufacturing method of the electronic device (1).
  • a step of molding the first resin molded body (12) so that the connecting pin (20) is embedded is provided.
  • the connection pin (20) is Rod-shaped part (21) and
  • the convex structure portion (22) protruding from the peripheral surface of the rod-shaped portion (21) is included.
  • the step of molding the first resin molded body (12) is A step of projecting a part of the rod-shaped portion (21) from the first resin molded body (12), A step of exposing a part of the surface (23, 25) of the convex structure portion (22) from the first resin molded body (12) is included. Further, the method for manufacturing the electronic device (1) is further described.
  • the step of molding the second resin molded body (52) so that the connection socket (60) is embedded A step of forming a second wiring circuit (70, 73) electrically connected to the connection socket (60) on the surface (521, 522) of the second resin molded body (52).
  • An electronic device including a step of fitting the rod-shaped portion (21) protruding from the first resin molded body (12) into the connection socket (60) embedded in the second resin molded body (52). The manufacturing method of (1).

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Abstract

An electronic module (10) comprises: a resin molded body (12); a wiring circuit (30) formed on an upper surface (121) of the resin molded body (12); and a contact pin (20) for electrically connecting the wiring circuit (30) to an external circuit. The contact pin (20) includes a rod-shaped section (21), and a protruding structure section (22) that protrudes from a peripheral surface of the rod-shaped section (21). The contact pin (20) is embedded in the resin molded body (12) such that a portion of the rod-shaped section (21) protrudes from the resin molded body (12), and such that an upper surface (23) that is a surface of the protruding structure section (22) is exposed at the upper surface (121). The wiring circuit (30) is also formed on the upper surface (23) of the protruding structure section (22). As a result of the above, it is possible to provide an electronic module with high connection reliability between a contact pin and a wiring circuit.

Description

電子モジュール、電子装置およびそれらの製造方法Electronic modules, electronic devices and their manufacturing methods
 本技術は、電子モジュール、電子装置およびそれらの製造方法に関する。 This technology relates to electronic modules, electronic devices and their manufacturing methods.
 近年、能動素子(例えば半導体素子)および受動素子(例えばコンデンサ、抵抗等)からなる電子回路で構成されるセンサ等の電子機器、無線機能が搭載されるIoT(Internet of Things)端末、ウエアラブル機器等の超小型化の要求が高まっている。この要求に対応するため、電子回路の集積化および立体化(3次元化)が盛んに進められている。 In recent years, electronic devices such as sensors composed of electronic circuits consisting of active elements (for example, semiconductor elements) and passive elements (for example, capacitors, resistors, etc.), IoT (Internet of Things) terminals equipped with wireless functions, wearable devices, etc. There is an increasing demand for ultra-miniaturization. In order to meet this demand, the integration and three-dimensionalization (three-dimensionalization) of electronic circuits are being actively promoted.
 例えば、特開2009-267050号公報(特許文献1)は、ソケット部が設けられた電子回路基板に接続される機能モジュールを開示している。機能モジュールは、複数の電子部品と、複数の電子部品を支持し、かつ相互接続する積層配線基板と、積層配線基板の一部として電子回路基板に連結される接続ピンとを備える。接続ピンは、積層配線基板に埋め込まれるアンカー部と、当該アンカー部と一体的に形成され、積層配線基板に設けられる開口から外部へ突出するロッド部とによって構成される。 For example, Japanese Patent Application Laid-Open No. 2009-267050 (Patent Document 1) discloses a functional module connected to an electronic circuit board provided with a socket portion. The functional module includes a plurality of electronic components, a laminated wiring board that supports and interconnects the plurality of electronic components, and a connection pin that is connected to the electronic circuit board as a part of the laminated wiring board. The connection pin is composed of an anchor portion embedded in the laminated wiring board and a rod portion integrally formed with the anchor portion and protruding outward from an opening provided in the laminated wiring board.
特開2009-267050号公報JP-A-2009-267050
 特許文献1に開示の機能モジュールにおいて、接続ピンの配線基板に形成される配線回路との電気的接続は、配線基板に形成された開口部表面の金属めっき層との機械的接触によって行なわれる。そのため、接続ピンの配線回路との接続信頼性が低い。 In the functional module disclosed in Patent Document 1, the electrical connection of the connection pin to the wiring circuit formed on the wiring board is performed by mechanical contact with the metal plating layer on the surface of the opening formed on the wiring board. Therefore, the connection reliability of the connection pin with the wiring circuit is low.
 さらに、特許文献1に開示の機能モジュールは、接続ピンを積層配線基板に埋め込む工程によって製造される。当該埋め込む工程では、各層の配線基板に形成された開口部と接続ピンとを位置合わせしながら複数の配線基板を積層する必要がある。そのため、埋め込む工程が非常に複雑となり、製造コストが増加する。 Further, the functional module disclosed in Patent Document 1 is manufactured by a process of embedding a connection pin in a laminated wiring board. In the embedding process, it is necessary to stack a plurality of wiring boards while aligning the openings formed in the wiring boards of each layer with the connection pins. Therefore, the embedding process becomes very complicated and the manufacturing cost increases.
 本開示は、上記の問題点に着目してなされたもので、接続ピンと配線回路との接続信頼性の高い電子モジュールおよび電子装置を提供することを目的としている。さらに、本開示は、製造コストの増大が抑制可能な、接続ピンと配線回路との接続信頼性の高い電子モジュールおよび電子装置の製造方法を提供することを目的としている。 The present disclosure has focused on the above problems, and an object of the present disclosure is to provide an electronic module and an electronic device having high connection reliability between a connection pin and a wiring circuit. Furthermore, it is an object of the present disclosure to provide a method for manufacturing an electronic module and an electronic device having high connection reliability between a connection pin and a wiring circuit, which can suppress an increase in manufacturing cost.
 本開示の一例では、電子モジュールは、第1樹脂成形体と、第1樹脂成形体の第1表面上に形成された第1配線回路と、第1配線回路を外部の回路と電気的に接続するための接続ピンとを備える。接続ピンは、棒状部と、棒状部の周面から突出した凸構造部とを含む。接続ピンは、棒状部の一部が第1樹脂成形体から突出し、かつ、凸構造部の第2表面が第1表面に露出するように、第1樹脂成形体に埋設される。第1配線回路は、第2表面上にも形成される。 In one example of the present disclosure, the electronic module electrically connects the first resin molded body, the first wiring circuit formed on the first surface of the first resin molded body, and the first wiring circuit to an external circuit. It is equipped with a connection pin for The connecting pin includes a rod-shaped portion and a convex structure portion protruding from the peripheral surface of the rod-shaped portion. The connection pin is embedded in the first resin molded body so that a part of the rod-shaped portion protrudes from the first resin molded body and the second surface of the convex structure portion is exposed to the first surface. The first wiring circuit is also formed on the second surface.
 この開示によれば、第1配線回路は、凸構造部の第2表面上に形成される。そのため、第1配線回路と接続ピンとの接続信頼性を高めることができる。 According to this disclosure, the first wiring circuit is formed on the second surface of the convex structure portion. Therefore, the connection reliability between the first wiring circuit and the connection pin can be improved.
 上記の開示において、凸構造部は、棒状部の長手方向を中心軸とする円板状である。第2表面は、棒状部の長手方向に直交する平面である。 In the above disclosure, the convex structure portion has a disk shape with the longitudinal direction of the rod-shaped portion as the central axis. The second surface is a plane orthogonal to the longitudinal direction of the rod-shaped portion.
 この開示によれば、第1配線回路と凸構造部との接続位置の選択の自由度が高まる。その結果、第1配線回路の形状の設計自由度が高まる。 According to this disclosure, the degree of freedom in selecting the connection position between the first wiring circuit and the convex structure portion is increased. As a result, the degree of freedom in designing the shape of the first wiring circuit is increased.
 上記の開示において、棒状部の一部は、第1樹脂成形体における第1表面から突出する。 In the above disclosure, a part of the rod-shaped portion protrudes from the first surface of the first resin molded product.
 この開示によれば、電子モジュールは、第1配線回路が形成される第1表面よりも上方に配置される他の回路と接続ピンを介して電気的に接続することができる。その結果、3次元構造の電子回路を構築することができる。 According to this disclosure, the electronic module can be electrically connected to another circuit arranged above the first surface on which the first wiring circuit is formed via a connection pin. As a result, an electronic circuit having a three-dimensional structure can be constructed.
 上記の開示において、棒状部の一部は、第1樹脂成形体における第1表面とは異なる第3表面から突出する。 In the above disclosure, a part of the rod-shaped portion protrudes from a third surface different from the first surface in the first resin molded product.
 この開示によれば、電子モジュールは、第1配線回路が形成される第1表面とは異なる第3表面の上方に配置される他の回路と接続ピンを介して電気的に接続することができる。 According to this disclosure, the electronic module can be electrically connected via a connection pin to another circuit located above a third surface that is different from the first surface on which the first wiring circuit is formed. ..
 上記の開示において、凸構造部は、棒状部の長手方向に直交する平面視矩形の板状である。第2表面は、凸構造部における棒状部の長手方向に平行な端面である。 In the above disclosure, the convex structure portion is a rectangular plate shape in a plan view orthogonal to the longitudinal direction of the rod-shaped portion. The second surface is an end face parallel to the longitudinal direction of the rod-shaped portion in the convex structure portion.
 この開示によれば、第1配線回路と第2表面との接触面積を大きくすることができ、第1配線回路と接続ピンとの接続信頼性をさらに高めることができる。 According to this disclosure, the contact area between the first wiring circuit and the second surface can be increased, and the connection reliability between the first wiring circuit and the connection pin can be further improved.
 上記の開示において、第1樹脂成形体は板状である。第1表面は、第1樹脂成形体の厚み方向に直交する。棒状部における上記一部とは反対側の端面は、第1樹脂成形体における第1表面の裏側の第4表面に露出する。電子モジュールは、第4表面上および端面上に形成された第2配線回路をさらに備える。 In the above disclosure, the first resin molded body is plate-shaped. The first surface is orthogonal to the thickness direction of the first resin molded product. The end face of the rod-shaped portion opposite to the above-mentioned part is exposed to the fourth surface on the back side of the first surface of the first resin molded product. The electronic module further comprises a second wiring circuit formed on the fourth surface and the end face.
 この開示によれば、接続ピンによって、第1樹脂成形体の第1表面および第4表面にそれぞれ設けた第1配線回路および第2配線回路を電気的に接続することができる。これにより、電子回路の設計の自由度を高めることができる。 According to this disclosure, the first wiring circuit and the second wiring circuit provided on the first surface and the fourth surface of the first resin molded product can be electrically connected by the connection pin. This makes it possible to increase the degree of freedom in designing the electronic circuit.
 上記の開示において、電子モジュールは、第1表面から電極が露出するように第1樹脂成形体に埋設された電子部品をさらに備える。第1配線回路は、電子部品の電極上にも形成される。 In the above disclosure, the electronic module further includes an electronic component embedded in the first resin molded body so that the electrodes are exposed from the first surface. The first wiring circuit is also formed on the electrodes of the electronic component.
 この開示によれば、電子部品の厚みの影響を考慮することなく、3次元構造の電子回路を構築することができる。また、第1樹脂成形体の表面上に電子部品を実装する場合と比較して、電子モジュールを小型化することができる。 According to this disclosure, it is possible to construct an electronic circuit having a three-dimensional structure without considering the influence of the thickness of the electronic component. Further, the electronic module can be miniaturized as compared with the case where the electronic component is mounted on the surface of the first resin molded product.
 本開示の一例では、電子装置は、第1電子モジュールと第2電子モジュールとを備える。第1電子モジュールは、上記の電子モジュールによって構成される。第2電子モジュールは、第2樹脂成形体と、第2樹脂成形体の表面上に形成された第3配線回路と、第2樹脂成形体に埋設され、第3配線回路に接続された接続ソケットとを含む。第1電子モジュールの接続ピンは、第2電子モジュールの接続ソケットに嵌合される。 In one example of the present disclosure, the electronic device includes a first electronic module and a second electronic module. The first electronic module is composed of the above electronic modules. The second electronic module is a connection socket embedded in a second resin molded body, a third wiring circuit formed on the surface of the second resin molded body, and a second resin molded body, and connected to the third wiring circuit. And include. The connection pin of the first electronic module is fitted into the connection socket of the second electronic module.
 この開示によっても、第1配線回路は、凸構造部の第2表面上に形成される。そのため、第1配線回路と接続ピンとの接続信頼性を高めることができる。 Even with this disclosure, the first wiring circuit is formed on the second surface of the convex structure portion. Therefore, the connection reliability between the first wiring circuit and the connection pin can be improved.
 さらに、第1樹脂成形体上に形成された第1配線回路と第2樹脂成形体上に形成された第3配線回路との間の電気的な接続は、第1樹脂成形体に埋設された接続ピンと第2樹脂成形体に埋設された接続ソケットとの機械的な嵌合によって得られる。そのため、第1配線回路と第3配線回路との間の接続にはんだ等の接合材の熱硬化工程等が不要になる。その結果、電子装置の製造コストを削減できる。 Further, the electrical connection between the first wiring circuit formed on the first resin molded body and the third wiring circuit formed on the second resin molded body is embedded in the first resin molded body. It is obtained by mechanical fitting the connection pin and the connection socket embedded in the second resin molded body. Therefore, the connection between the first wiring circuit and the third wiring circuit does not require a thermosetting step of a bonding material such as solder. As a result, the manufacturing cost of the electronic device can be reduced.
 本開示の一例では、電子モジュールの製造方法は、接続ピンが埋設されるように樹脂成形体を成形するステップを備える。接続ピンは、棒状部と、棒状部の周面から突出した凸構造部とを含む。樹脂成形体を成形するステップは、棒状部の一部を樹脂成形体から突出させるステップと、凸構造部の一部の表面を樹脂成形体から露出させるステップとを含む。電子モジュールの製造方法は、さらに、樹脂成形体の表面上および凸構造部の上記一部の表面上に配線回路を形成するステップを備える。 In one example of the present disclosure, the method of manufacturing an electronic module includes a step of molding a resin molded body so that a connection pin is embedded. The connecting pin includes a rod-shaped portion and a convex structure portion protruding from the peripheral surface of the rod-shaped portion. The step of molding the resin molded body includes a step of projecting a part of the rod-shaped portion from the resin molded body and a step of exposing a part of the surface of the convex structure portion from the resin molded body. The method for manufacturing an electronic module further includes a step of forming a wiring circuit on the surface of the resin molded product and on the surface of the part of the convex structure portion.
 この開示によれば、配線回路は、樹脂成形体の表面上および凸構造部における樹脂成形体から露出した表面上に、例えばナノインク等を噴霧する印刷手法などの簡易な方法を用いて形成され得る。また、特許文献1のように、基板に形成された開口部と接続ピンとを位置合わせする工程がない。その結果、電子モジュールの製造コストの増大を抑制することができる。さらに、配線回路は、凸構造部の一部の表面上に形成される。そのため、配線回路と接続ピンとの接続信頼性を高めることができる。 According to this disclosure, the wiring circuit can be formed on the surface of the resin molded product and on the surface exposed from the resin molded product in the convex structure portion by using a simple method such as a printing method of spraying nanoink or the like. .. Further, unlike Patent Document 1, there is no step of aligning the opening formed in the substrate with the connection pin. As a result, it is possible to suppress an increase in the manufacturing cost of the electronic module. Further, the wiring circuit is formed on the surface of a part of the convex structure portion. Therefore, the connection reliability between the wiring circuit and the connection pin can be improved.
 上記の開示において、上記の樹脂成形体を成形するステップは、射出成形法により成形型に樹脂を射出するステップ、または、積層造形法により型板上に樹脂を積層するステップをさらに含む。上記の突出させるステップは、成形型または型板に形成された穴に棒状部の一部を挿入するステップを有する。上記の露出させるステップは、凸構造部の上記一部の表面が成形型または型板の表面に接触させるステップを有する。 In the above disclosure, the step of molding the resin molded body further includes a step of injecting the resin into the molding mold by an injection molding method or a step of laminating the resin on the mold plate by a laminated molding method. The protruding step includes a step of inserting a part of the rod-shaped portion into a hole formed in the molding die or the template. The exposing step includes a step in which the surface of the portion of the convex structure is brought into contact with the surface of the molding or template.
 この開示によれば、穴に挿入された棒状部の一部を容易に樹脂成形体から突出させることができるとともに、成形型または型板の表面に接触していた凸構造部の表面を樹脂成形体から容易に露出させることができる。さらに、棒状部の一部が穴に挿入され、かつ、凸構造部が成形型または型板の表面に接触することにより、樹脂成形体の成形の際に、接続ピンの倒れが防止される。その結果、接続ピンの傾き不良の発生を抑制できる。 According to this disclosure, a part of the rod-shaped portion inserted into the hole can be easily projected from the resin molded body, and the surface of the convex structure portion that was in contact with the surface of the molding die or the template is resin molded. It can be easily exposed from the body. Further, a part of the rod-shaped portion is inserted into the hole, and the convex structure portion comes into contact with the surface of the molding die or the mold plate, so that the connecting pin is prevented from falling when the resin molded body is molded. As a result, it is possible to suppress the occurrence of poor inclination of the connection pin.
 上記の開示において、上記の樹脂成形体を成形するステップは、電極が樹脂成形体から露出するように電子部品を樹脂成形体に埋設するステップをさらに含む。上記の配線回路を形成するステップは、電極上に配線回路を形成するステップを含む。 In the above disclosure, the step of molding the resin molded body further includes a step of embedding an electronic component in the resin molded body so that the electrode is exposed from the resin molded body. The step of forming the wiring circuit described above includes a step of forming the wiring circuit on the electrode.
 この開示によれば、電子部品と接続ピンとを電気的に接続させることができる。また、電子部品は、樹脂成形体12に埋設されるため、接続ピンが他の回路と接続する際の障害とならない。 According to this disclosure, the electronic component and the connection pin can be electrically connected. Further, since the electronic component is embedded in the resin molded body 12, it does not become an obstacle when the connection pin is connected to another circuit.
 本開示の一例では、電子装置の製造方法は、接続ピンが埋設されるように第1樹脂成形体を成形するステップを備える。接続ピンは、棒状部と、棒状部の周面から突出した凸構造部とを含む。第1樹脂成形体を成形するステップは、棒状部の一部を第1樹脂成形体から突出させるステップと、凸構造部の一部の表面を第1樹脂成形体から露出させるステップとを含む。電子装置の製造方法は、さらに、第1樹脂成形体の表面上および凸構造部の上記一部の表面上に第1配線回路を形成するステップと、接続ソケットが埋設されるように第2樹脂成形体を成形するステップと、第2樹脂成形体の表面上に、接続ソケットに電気的に接続する第2配線回路を形成するステップと、第1樹脂成形体から突出している棒状部を第2樹脂成形体に埋設された接続ソケットに嵌合させるステップとを備える。 In one example of the present disclosure, the method of manufacturing an electronic device includes a step of molding a first resin molded body so that a connection pin is embedded. The connecting pin includes a rod-shaped portion and a convex structure portion protruding from the peripheral surface of the rod-shaped portion. The step of molding the first resin molded body includes a step of projecting a part of the rod-shaped portion from the first resin molded body and a step of exposing a part of the surface of the convex structure portion from the first resin molded body. The method for manufacturing the electronic device further includes a step of forming a first wiring circuit on the surface of the first resin molded product and on the surface of the above-mentioned part of the convex structure portion, and a second resin so that the connection socket is embedded. A step of molding the molded body, a step of forming a second wiring circuit electrically connected to the connection socket on the surface of the second resin molded body, and a second rod-shaped portion protruding from the first resin molded body. It includes a step of fitting into a connection socket embedded in a resin molded body.
 この開示によっても、配線回路は、印刷手法などの簡易な方法を用いて形成され得る。また、特許文献1のように、基板に形成された開口部と接続ピンとを位置合わせする工程がない。そのため、電子装置の製造コストの増大を抑制することができる。 Even with this disclosure, the wiring circuit can be formed by using a simple method such as a printing method. Further, unlike Patent Document 1, there is no step of aligning the opening formed in the substrate with the connection pin. Therefore, it is possible to suppress an increase in the manufacturing cost of the electronic device.
 また、第1配線回路と第2配線回路との間の電気的な接続は、第1樹脂成形体に埋設された接続ピンと第2樹脂成形体に埋設された接続ソケットとの機械的な嵌合によって得られる。そのため、第1配線回路と第2配線回路との間の接続にはんだ等の接合材の熱硬化工程等が不要になる。その結果、電子装置の製造コストを削減できる。さらに、配線回路は、凸構造部の一部の表面上に形成される。そのため、配線回路と接続ピンとの接続信頼性を高めることができる。 Further, the electrical connection between the first wiring circuit and the second wiring circuit is such that the connection pin embedded in the first resin molded body and the connection socket embedded in the second resin molded body are mechanically fitted. Obtained by. Therefore, the connection between the first wiring circuit and the second wiring circuit does not require a thermosetting step of a bonding material such as solder. As a result, the manufacturing cost of the electronic device can be reduced. Further, the wiring circuit is formed on the surface of a part of the convex structure portion. Therefore, the connection reliability between the wiring circuit and the connection pin can be improved.
 本開示によれば、接続ピンと配線回路との接続信頼性の高い電子モジュールおよび電子装置を提供できる。さらに、本開示によれば、製造コストの増大が抑制可能な、接続ピンと配線回路との接続信頼性の高い電子モジュールおよび電子装置の製造方法を提供できる。 According to the present disclosure, it is possible to provide an electronic module and an electronic device having high connection reliability between a connection pin and a wiring circuit. Further, according to the present disclosure, it is possible to provide a method for manufacturing an electronic module and an electronic device having high connection reliability between a connection pin and a wiring circuit, which can suppress an increase in manufacturing cost.
本実施形態に係る電子モジュールの一例を模式的に示す平面図である。It is a top view which shows typically an example of the electronic module which concerns on this embodiment. 図1のA-A線に沿った矢視断面図である。It is a cross-sectional view taken along the line AA of FIG. 図1に示す電子モジュールに備えられる接続ピンを示す外観斜視図である。It is an external perspective view which shows the connection pin provided in the electronic module shown in FIG. 本実施形態に係る電子装置の一例を模式的に示す断面図である。It is sectional drawing which shows typically an example of the electronic device which concerns on this embodiment. 本実施形態に係る電子装置が備える電子モジュール10の製造工程を説明する図である。It is a figure explaining the manufacturing process of the electronic module 10 included in the electronic device which concerns on this embodiment. 本実施形態に係る電子装置が備える電子モジュール50の製造工程を説明する図である。It is a figure explaining the manufacturing process of the electronic module 50 included in the electronic device which concerns on this embodiment. 電子モジュール10と電子モジュール50との組み立て工程を説明する図である。It is a figure explaining the assembly process of an electronic module 10 and an electronic module 50. 変形例1に係る電子モジュールの一例を模式的に示す平面図である。It is a top view which shows typically an example of the electronic module which concerns on modification 1. FIG. 図8のA-A線に沿った矢視断面図である。It is a cross-sectional view taken along the line AA of FIG. 図8に示す電子モジュールに備えられる接続ピンを示す外観斜視図である。It is an external perspective view which shows the connection pin provided in the electronic module shown in FIG. 変形例2に係る樹脂成形体の成形工程を説明する図である。It is a figure explaining the molding process of the resin molded body which concerns on modification 2. FIG.
 以下、本発明の一側面に係る実施形態(以下、「本実施形態」とも表記する)を、図面に基づいて説明する。なお、図中の同一または相当部分については、同一符号を付してその説明は繰返さない。 Hereinafter, an embodiment according to one aspect of the present invention (hereinafter, also referred to as “the present embodiment”) will be described with reference to the drawings. The same or corresponding parts in the drawings are designated by the same reference numerals and the description thereof will not be repeated.
 <A.適用例>
 図1~図3を参照して、本発明が適用される場面の一例について説明する。図1は、本実施形態に係る電子モジュールの一例を模式的に示す平面図である。図2は、図1のA-A線に沿った矢視断面図である。図3は、図1に示す電子モジュールに備えられる接続ピンを示す外観斜視図である。
<A. Application example>
An example of a situation in which the present invention is applied will be described with reference to FIGS. 1 to 3. FIG. 1 is a plan view schematically showing an example of an electronic module according to the present embodiment. FIG. 2 is a cross-sectional view taken along the line AA of FIG. FIG. 3 is an external perspective view showing a connection pin provided in the electronic module shown in FIG.
 図1および図2に示されるように、本実施形態に係る電子モジュール10は、樹脂成形体12と、樹脂成形体12の上面121上に形成された配線回路30と、樹脂成形体12の下面122上に形成された配線回路33と、接続ピン20とを備える。図1および図2に示す例では、樹脂成形体12は板状である。上面121は、樹脂成形体12の厚み方向に直交する2つの平面の一方である。 As shown in FIGS. 1 and 2, the electronic module 10 according to the present embodiment includes a resin molded body 12, a wiring circuit 30 formed on the upper surface 121 of the resin molded body 12, and a lower surface of the resin molded body 12. A wiring circuit 33 formed on the 122 and a connection pin 20 are provided. In the examples shown in FIGS. 1 and 2, the resin molded body 12 has a plate shape. The upper surface 121 is one of two planes orthogonal to the thickness direction of the resin molded body 12.
 接続ピン20は、配線回路30,33を外部の回路に電気的に接続するための部材であり、例えば黄銅等の金属で構成される。図3に示されるように、接続ピン20は、棒状部21と、棒状部21の周面から突出した凸構造部22とを含む。棒状部21と凸構造部22とは一体に形成される。図3に示す例では、凸構造部22は、棒状部21の長手方向を中心軸とする円板状である。 The connection pin 20 is a member for electrically connecting the wiring circuits 30 and 33 to an external circuit, and is made of a metal such as brass. As shown in FIG. 3, the connecting pin 20 includes a rod-shaped portion 21 and a convex structure portion 22 protruding from the peripheral surface of the rod-shaped portion 21. The rod-shaped portion 21 and the convex structure portion 22 are integrally formed. In the example shown in FIG. 3, the convex structure portion 22 has a disk shape with the longitudinal direction of the rod-shaped portion 21 as the central axis.
 接続ピン20は、棒状部21の一部が樹脂成形体12から突出し、かつ、凸構造部22の表面の一部が樹脂成形体12の上面121に露出するように、樹脂成形体12に埋設される。図2に示す例では、樹脂成形体12の上面121から棒状部21が突出し、凸構造部22の上面23が樹脂成形体12の上面121に露出する。凸構造部22の上面23は、棒状部21の長手方向に直交する平面である。 The connection pin 20 is embedded in the resin molded body 12 so that a part of the rod-shaped portion 21 protrudes from the resin molded body 12 and a part of the surface of the convex structure portion 22 is exposed on the upper surface 121 of the resin molded body 12. Will be done. In the example shown in FIG. 2, the rod-shaped portion 21 protrudes from the upper surface 121 of the resin molded body 12, and the upper surface 23 of the convex structure portion 22 is exposed on the upper surface 121 of the resin molded body 12. The upper surface 23 of the convex structure portion 22 is a plane orthogonal to the longitudinal direction of the rod-shaped portion 21.
 配線回路30は、樹脂成形体12の上面121に露出する凸構造部22の上面23上にも形成される。これにより、接続ピン20を介して、配線回路30を外部の回路と電気的に接続することができる。その結果、電子回路の3次元化を実現できる。さらに、配線回路30と接続ピン20との接続信頼性を高めることができる。 The wiring circuit 30 is also formed on the upper surface 23 of the convex structure portion 22 exposed on the upper surface 121 of the resin molded body 12. As a result, the wiring circuit 30 can be electrically connected to the external circuit via the connection pin 20. As a result, the electronic circuit can be made three-dimensional. Further, the connection reliability between the wiring circuit 30 and the connection pin 20 can be improved.
 配線回路30は、例えばナノインク等を噴霧する印刷手法などの簡易な方法を用いて形成され得る。その結果、電子モジュール10の製造コストの増大を抑制することができる。 The wiring circuit 30 can be formed by using a simple method such as a printing method of spraying nanoink or the like. As a result, an increase in the manufacturing cost of the electronic module 10 can be suppressed.
 図2に示されるように、接続ピン20の棒状部21における、樹脂成形体12から突出する一部とは反対側の端面24は、樹脂成形体12の下面122に露出してもよい。この場合、樹脂成形体12の下面122上に形成された配線回路33は、棒状部21の端面24上にも形成されてもよい。これにより、接続ピン20を介して、配線回路33を外部の回路と電気的に接続することができる。その結果、電子回路のさらなる3次元化を実現できる。 As shown in FIG. 2, the end face 24 of the rod-shaped portion 21 of the connection pin 20 opposite to the part protruding from the resin molded body 12 may be exposed on the lower surface 122 of the resin molded body 12. In this case, the wiring circuit 33 formed on the lower surface 122 of the resin molded body 12 may also be formed on the end surface 24 of the rod-shaped portion 21. As a result, the wiring circuit 33 can be electrically connected to the external circuit via the connection pin 20. As a result, further three-dimensionalization of the electronic circuit can be realized.
 <B.具体例>
 (B-1.電子装置の構造)
 以下に、本実施形態に係る電子モジュール10が組み込まれた電子装置の具体例について説明する。図4は、本実施形態に係る電子装置の一例を模式的に示す断面図である。図4に示されるように、電子装置1は、電子モジュール10,50と、接着層40とを備える。
<B. Specific example>
(B-1. Structure of electronic device)
A specific example of the electronic device in which the electronic module 10 according to the present embodiment is incorporated will be described below. FIG. 4 is a cross-sectional view schematically showing an example of the electronic device according to the present embodiment. As shown in FIG. 4, the electronic device 1 includes electronic modules 10 and 50 and an adhesive layer 40.
 電子モジュール10,50の各々は、1または複数の電子部品を配線回路で結線することにより構成される電子回路を含む。電子モジュール10に含まれる電子回路と電子モジュール50に含まれる電子回路とは、電子モジュール10に備えられる接続ピンと、電子モジュール50に備えられる接続ソケットとの嵌合により電気的に接続される。 Each of the electronic modules 10 and 50 includes an electronic circuit configured by connecting one or more electronic components with a wiring circuit. The electronic circuit included in the electronic module 10 and the electronic circuit included in the electronic module 50 are electrically connected by fitting a connection pin provided in the electronic module 10 and a connection socket provided in the electronic module 50.
 電子モジュール10は、樹脂成形体12と、電子部品14a,14b,16a,16bと、2つの接続ピン20(接続ピン20a,20b)と、配線回路30a,30b,31,33,34と、保護膜32,35とを備える。 The electronic module 10 protects the resin molded body 12, the electronic components 14a, 14b, 16a, 16b, the two connection pins 20 (connection pins 20a, 20b), the wiring circuits 30a, 30b, 31, 33, 34, and the like. It includes films 32 and 35.
 電子モジュール50は、樹脂成形体52と、電子部品54a,54b,56a,56bと、接続ソケット60a,60bと、配線回路70a,70b,71,73,74と、保護膜72,75とを備える。 The electronic module 50 includes a resin molded body 52, electronic components 54a, 54b, 56a, 56b, connection sockets 60a, 60b, wiring circuits 70a, 70b, 71, 73, 74, and protective films 72, 75. ..
 樹脂成形体12,52の各々は、例えば板状であり、アクリロニトリルブタジエンスチレン(ABS)等の樹脂からなる。ただし、樹脂成形体12,52の材質は、特に限定されるものではない。樹脂成形体12,52の厚みは特に限定されない。 Each of the resin molded bodies 12 and 52 is, for example, plate-shaped and is made of a resin such as acrylonitrile butadiene styrene (ABS). However, the materials of the resin molded bodies 12 and 52 are not particularly limited. The thickness of the resin molded bodies 12 and 52 is not particularly limited.
 電子部品14a,14b,16a,16b,54a,54b,56a,56bは、受動部品(抵抗、コンデンサ等)、能動部品(LSI(Large-Scale Integration)、IC(Integrated Circuit)等)、電源装置(電池等)、表示装置(LED(Light Emitting Diode)等)、センサ、スイッチ等から選択される部品である。図4に示す例では、電子部品14a,16a,54a,56aは、チップ型のコンデンサ、インダクタまたは抵抗であり、電子部品14b,16b,54b,56bはICである。なお、電子部品の種類は限定されない。 Electronic components 14a, 14b, 16a, 16b, 54a, 54b, 56a, 56b are passive components (resistors, capacitors, etc.), active components (LSI (Large-Scale Integration), IC (Integrated Circuit), etc.), power supply devices ( It is a component selected from batteries, etc.), display devices (LED (Light Emitting Diode), etc.), sensors, switches, etc. In the example shown in FIG. 4, the electronic components 14a, 16a, 54a, 56a are chip type capacitors, inductors or resistors, and the electronic components 14b, 16b, 54b, 56b are ICs. The types of electronic components are not limited.
 電子部品14a,14b,16a,16b,54a,54b,56a,56bは、電極15a,15b,17a,17b,55a,55b,57a,57bをそれぞれ有する。 The electronic components 14a, 14b, 16a, 16b, 54a, 54b, 56a, 56b have electrodes 15a, 15b, 17a, 17b, 55a, 55b, 57a, 57b, respectively.
 電子部品14a,14bは、電極15a,15bが樹脂成形体12の上面121からそれぞれ露出するように、樹脂成形体12に埋設される。電極15a,15bの表面は、樹脂成形体12の上面121と連続している。ここで、2つの面が「連続する」とは、当該2つの面の間の段差が、その上に形成される配線が切断しない程度に小さいことを意味する。具体的には、電極15a,15bの表面は、樹脂成形体12の上面121と同一平面上にある。 The electronic components 14a and 14b are embedded in the resin molded body 12 so that the electrodes 15a and 15b are exposed from the upper surface 121 of the resin molded body 12, respectively. The surfaces of the electrodes 15a and 15b are continuous with the upper surface 121 of the resin molded body 12. Here, when the two surfaces are "continuous", it means that the step between the two surfaces is so small that the wiring formed on the two surfaces is not cut. Specifically, the surfaces of the electrodes 15a and 15b are flush with the upper surface 121 of the resin molded body 12.
 電子部品16a,16bは、電極17a,17bが樹脂成形体12の下面122からそれぞれ露出するように、樹脂成形体12に埋設される。電極17a,17bの表面は、樹脂成形体12の下面122と連続している。具体的には、電極17a,17bの表面は、樹脂成形体12の下面122と同一平面上にある。 The electronic components 16a and 16b are embedded in the resin molded body 12 so that the electrodes 17a and 17b are exposed from the lower surface 122 of the resin molded body 12, respectively. The surfaces of the electrodes 17a and 17b are continuous with the lower surface 122 of the resin molded body 12. Specifically, the surfaces of the electrodes 17a and 17b are flush with the lower surface 122 of the resin molded body 12.
 電子部品54a,54bは、電極55a,55bが樹脂成形体52の下面521からそれぞれ露出するように、樹脂成形体52に埋設される。電極55a,55bの表面は、樹脂成形体52の下面521と連続している。具体的には、電極55a,55bの表面は、樹脂成形体52の下面521と同一平面上にある。 The electronic components 54a and 54b are embedded in the resin molded body 52 so that the electrodes 55a and 55b are exposed from the lower surface 521 of the resin molded body 52, respectively. The surfaces of the electrodes 55a and 55b are continuous with the lower surface 521 of the resin molded body 52. Specifically, the surfaces of the electrodes 55a and 55b are flush with the lower surface 521 of the resin molded body 52.
 電子部品56a,56bは、電極57a,57bが樹脂成形体52の上面522からそれぞれ露出するように、樹脂成形体52に埋設される。電極57a,57bの表面は、樹脂成形体52の上面522と連続している。具体的には、電極57a,57bの表面は、樹脂成形体52の上面522と同一平面上にある。 The electronic components 56a and 56b are embedded in the resin molded body 52 so that the electrodes 57a and 57b are exposed from the upper surface 522 of the resin molded body 52, respectively. The surfaces of the electrodes 57a and 57b are continuous with the upper surface 522 of the resin molded body 52. Specifically, the surfaces of the electrodes 57a and 57b are flush with the upper surface 522 of the resin molded body 52.
 接続ピン20aは、棒状部21aと、棒状部21aの周面から突出した凸構造部22aとを含む。接続ピン20bは、棒状部21bと、棒状部21bの周面から突出した凸構造部22bとを含む。凸構造部22a,22bは、棒状部21a,21bの長手方向をそれぞれ中心軸とする円板状である。 The connection pin 20a includes a rod-shaped portion 21a and a convex structure portion 22a protruding from the peripheral surface of the rod-shaped portion 21a. The connecting pin 20b includes a rod-shaped portion 21b and a convex structure portion 22b protruding from the peripheral surface of the rod-shaped portion 21b. The convex structure portions 22a and 22b are disk-shaped with the longitudinal directions of the rod-shaped portions 21a and 21b as the central axes, respectively.
 接続ピン20aは、棒状部21aの上部が樹脂成形体12の上面121から突出し、かつ、凸構造部22aの上面23aが樹脂成形体12の上面121に露出するように、樹脂成形体12に埋設される。上面23aは、棒状部21aの長手方向に直交する平面である。凸構造部22aの上面23aは、樹脂成形体12の上面121と連続している。具体的には、凸構造部22aの上面23aは、樹脂成形体12の上面121と同一平面上にある。棒状部21aにおける凸構造部22aの上面23aから下部の長さは、樹脂成形体12の厚みと同じである。そのため、棒状部21aの下側の端面24aは、樹脂成形体12の下面122に露出する。棒状部21aの端面24aは、樹脂成形体12の下面122と連続している。具体的には、棒状部21aの端面24aは、樹脂成形体12の下面122と同一平面上にある。 The connection pin 20a is embedded in the resin molded body 12 so that the upper portion of the rod-shaped portion 21a protrudes from the upper surface 121 of the resin molded body 12 and the upper surface 23a of the convex structure portion 22a is exposed on the upper surface 121 of the resin molded body 12. Will be done. The upper surface 23a is a plane orthogonal to the longitudinal direction of the rod-shaped portion 21a. The upper surface 23a of the convex structure portion 22a is continuous with the upper surface 121 of the resin molded body 12. Specifically, the upper surface 23a of the convex structure portion 22a is flush with the upper surface 121 of the resin molded body 12. The length from the upper surface 23a to the lower part of the convex structure portion 22a in the rod-shaped portion 21a is the same as the thickness of the resin molded body 12. Therefore, the lower end surface 24a of the rod-shaped portion 21a is exposed on the lower surface 122 of the resin molded body 12. The end surface 24a of the rod-shaped portion 21a is continuous with the lower surface 122 of the resin molded body 12. Specifically, the end surface 24a of the rod-shaped portion 21a is flush with the lower surface 122 of the resin molded body 12.
 接続ピン20bは、棒状部21bの上部が樹脂成形体12の上面121から突出し、かつ、凸構造部22bの上面23bが樹脂成形体12の上面121に露出するように、樹脂成形体12に埋設される。上面23bは、棒状部21bの長手方向に直交する平面である。凸構造部22bの上面23bは、樹脂成形体12の上面121と連続している。具体的には、凸構造部22bの上面23bは、樹脂成形体12の上面121と同一平面上にある。 The connection pin 20b is embedded in the resin molded body 12 so that the upper portion of the rod-shaped portion 21b projects from the upper surface 121 of the resin molded body 12 and the upper surface 23b of the convex structure portion 22b is exposed on the upper surface 121 of the resin molded body 12. Will be done. The upper surface 23b is a plane orthogonal to the longitudinal direction of the rod-shaped portion 21b. The upper surface 23b of the convex structure portion 22b is continuous with the upper surface 121 of the resin molded body 12. Specifically, the upper surface 23b of the convex structure portion 22b is on the same plane as the upper surface 121 of the resin molded body 12.
 接続ソケット60a,60bは、接続ピン20a,20bと嵌合可能な穴61a,61bをそれぞれ有する。接続ソケット60a,60bは、例えば黄銅等の金属で構成される。 The connection sockets 60a and 60b have holes 61a and 61b that can be fitted with the connection pins 20a and 20b, respectively. The connection sockets 60a and 60b are made of a metal such as brass.
 接続ソケット60aは、有底円筒状であり、穴61aの開口側の端面62aが樹脂成形体52の下面521に露出するように、樹脂成形体52に埋設される。接続ソケット60aの端面62aは、樹脂成形体52の下面521と連続している。具体的には、接続ソケット60aの端面62aは、樹脂成形体52の下面521と同一平面上にある。 The connection socket 60a has a bottomed cylindrical shape, and is embedded in the resin molded body 52 so that the end surface 62a on the opening side of the hole 61a is exposed on the lower surface 521 of the resin molded body 52. The end surface 62a of the connection socket 60a is continuous with the lower surface 521 of the resin molded body 52. Specifically, the end surface 62a of the connection socket 60a is flush with the lower surface 521 of the resin molded body 52.
 接続ソケット60bは、円筒状であり、一方の端面62bが樹脂成形体52の下面521に露出し、他方の端面63bが樹脂成形体52の上面522に露出するように、樹脂成形体52に埋設される。接続ソケット60bの端面62bは、樹脂成形体52の下面521と連続している。具体的には、接続ソケット60bの端面62bは、樹脂成形体52の下面521と同一平面上にある。また、接続ソケット60bの端面63bは、樹脂成形体52の上面522と連続している。具体的には、接続ソケット60bの端面63bは、樹脂成形体52の上面522と同一平面上にある。 The connection socket 60b is cylindrical and is embedded in the resin molded body 52 so that one end surface 62b is exposed on the lower surface 521 of the resin molded body 52 and the other end surface 63b is exposed on the upper surface 522 of the resin molded body 52. Will be done. The end surface 62b of the connection socket 60b is continuous with the lower surface 521 of the resin molded body 52. Specifically, the end surface 62b of the connection socket 60b is flush with the lower surface 521 of the resin molded body 52. Further, the end surface 63b of the connection socket 60b is continuous with the upper surface 522 of the resin molded body 52. Specifically, the end surface 63b of the connection socket 60b is flush with the upper surface 522 of the resin molded body 52.
 配線回路30a,30b,31は、樹脂成形体12の上面121上に形成される。配線回路30aは、電子部品14aの電極15aおよび凸構造部22aの上面23a上にも形成される。そのため、電子部品14aと接続ピン20aとは、配線回路30aを介して電気的に接続される。配線回路30bは、電子部品14bの電極15bおよび凸構造部22bの上面23b上にも形成される。そのため、電子部品14bと接続ピン20bとは、配線回路30bを介して電気的に接続される。配線回路31は、電子部品14aの電極15aおよび電子部品14bの電極15bにも形成される。そのため、電子部品14aと電子部品14bとは、配線回路31を介して電気的に接続される。 The wiring circuits 30a, 30b, 31 are formed on the upper surface 121 of the resin molded body 12. The wiring circuit 30a is also formed on the electrode 15a of the electronic component 14a and the upper surface 23a of the convex structure portion 22a. Therefore, the electronic component 14a and the connection pin 20a are electrically connected to each other via the wiring circuit 30a. The wiring circuit 30b is also formed on the electrode 15b of the electronic component 14b and the upper surface 23b of the convex structure portion 22b. Therefore, the electronic component 14b and the connection pin 20b are electrically connected via the wiring circuit 30b. The wiring circuit 31 is also formed on the electrode 15a of the electronic component 14a and the electrode 15b of the electronic component 14b. Therefore, the electronic component 14a and the electronic component 14b are electrically connected to each other via the wiring circuit 31.
 このように、配線回路30a,30bが凸構造部22a、22bの上面23a,23b上にそれぞれ形成されるため、配線回路30a,30bと接続ピン20a,20bとのそれぞれの接続信頼性を高めることができる。さらに、上面23a,23bと樹脂成形体12の上面121とが連続しているため、境界上での配線回路30a,30bの断線を防止でき、配線回路30a,30bと接続ピン20a,20bとのそれぞれの接続信頼性を一層高めることができる。 In this way, since the wiring circuits 30a and 30b are formed on the upper surfaces 23a and 23b of the convex structure portions 22a and 22b, respectively, the connection reliability between the wiring circuits 30a and 30b and the connection pins 20a and 20b is improved. Can be done. Further, since the upper surfaces 23a and 23b and the upper surface 121 of the resin molded body 12 are continuous, it is possible to prevent the wiring circuits 30a and 30b from being disconnected on the boundary, and the wiring circuits 30a and 30b and the connection pins 20a and 20b are connected to each other. The reliability of each connection can be further improved.
 配線回路33,34は、樹脂成形体12の下面122上に形成される。配線回路33は、電子部品16aの電極17aおよび棒状部21aの端面24a上にも形成される。そのため、電子部品16aと接続ピン20aとは、配線回路33を介して電気的に接続される。配線回路34は、電子部品16aの電極17aおよび電子部品16bの電極17bにも形成される。そのため、電子部品16aと電子部品16bとは、配線回路34を介して電気的に接続される。 The wiring circuits 33 and 34 are formed on the lower surface 122 of the resin molded body 12. The wiring circuit 33 is also formed on the electrode 17a of the electronic component 16a and the end surface 24a of the rod-shaped portion 21a. Therefore, the electronic component 16a and the connection pin 20a are electrically connected via the wiring circuit 33. The wiring circuit 34 is also formed on the electrode 17a of the electronic component 16a and the electrode 17b of the electronic component 16b. Therefore, the electronic component 16a and the electronic component 16b are electrically connected to each other via the wiring circuit 34.
 このように、配線回路33が棒状部21aの端面24a上に形成されるため、配線回路33と接続ピン20aとの接続信頼性を高めることができる。さらに、端面24aと樹脂成形体12の下面122とが連続しているため、境界上での配線回路33の断線を防止でき、配線回路33と接続ピン20aとの接続信頼性を一層高めることができる。 Since the wiring circuit 33 is formed on the end surface 24a of the rod-shaped portion 21a in this way, the connection reliability between the wiring circuit 33 and the connection pin 20a can be improved. Further, since the end surface 24a and the lower surface 122 of the resin molded body 12 are continuous, it is possible to prevent disconnection of the wiring circuit 33 on the boundary, and further improve the connection reliability between the wiring circuit 33 and the connection pin 20a. it can.
 配線回路70a,70b,71は、樹脂成形体52の下面521上に形成される。配線回路70aは、電子部品54aの電極55aおよび接続ソケット60aの端面62a上にも形成される。そのため、電子部品54aと接続ソケット60aとは、配線回路70aを介して電気的に接続される。配線回路70bは、電子部品54bの電極55bおよび接続ソケット60bの端面62b上にも形成される。そのため、電子部品54bと接続ソケット60bとは、配線回路70bを介して電気的に接続される。配線回路71は、電子部品54aの電極55aおよび電子部品54bの電極55bにも形成される。そのため、電子部品54aと電子部品54bとは、配線回路71を介して電気的に接続される。 The wiring circuits 70a, 70b, 71 are formed on the lower surface 521 of the resin molded body 52. The wiring circuit 70a is also formed on the electrode 55a of the electronic component 54a and the end surface 62a of the connection socket 60a. Therefore, the electronic component 54a and the connection socket 60a are electrically connected via the wiring circuit 70a. The wiring circuit 70b is also formed on the electrode 55b of the electronic component 54b and the end surface 62b of the connection socket 60b. Therefore, the electronic component 54b and the connection socket 60b are electrically connected via the wiring circuit 70b. The wiring circuit 71 is also formed on the electrode 55a of the electronic component 54a and the electrode 55b of the electronic component 54b. Therefore, the electronic component 54a and the electronic component 54b are electrically connected via the wiring circuit 71.
 このように、配線回路70a,70bが接続ソケット60a,60bの端面62a,62b上にそれぞれ形成されるため、配線回路70a,70bと接続ソケット60a,60bとのそれぞれの接続信頼性を高めることができる。さらに、端面62a,62bと樹脂成形体52の下面521とが連続しているため、境界上での配線回路70a,70bの断線を防止でき、配線回路70a,70bと接続ソケット60a,60bとのそれぞれの接続信頼性を一層高めることができる。 In this way, since the wiring circuits 70a and 70b are formed on the end faces 62a and 62b of the connection sockets 60a and 60b, respectively, it is possible to improve the connection reliability between the wiring circuits 70a and 70b and the connection sockets 60a and 60b, respectively. it can. Further, since the end faces 62a and 62b and the lower surface 521 of the resin molded body 52 are continuous, it is possible to prevent the wiring circuits 70a and 70b from being disconnected on the boundary, and the wiring circuits 70a and 70b and the connection sockets 60a and 60b are connected. The reliability of each connection can be further improved.
 配線回路73,74は、樹脂成形体52の上面522上に形成される。配線回路73は、電子部品56aの電極57aおよび接続ソケット60bの端面63b上にも形成される。そのため、電子部品56aと接続ソケット60bとは、配線回路73を介して電気的に接続される。配線回路74は、電子部品56aの電極57aおよび電子部品56bの電極57bにも形成される。そのため、電子部品56aと電子部品56bとは、配線回路74を介して電気的に接続される。 The wiring circuits 73 and 74 are formed on the upper surface 522 of the resin molded body 52. The wiring circuit 73 is also formed on the electrode 57a of the electronic component 56a and the end surface 63b of the connection socket 60b. Therefore, the electronic component 56a and the connection socket 60b are electrically connected via the wiring circuit 73. The wiring circuit 74 is also formed on the electrode 57a of the electronic component 56a and the electrode 57b of the electronic component 56b. Therefore, the electronic component 56a and the electronic component 56b are electrically connected to each other via the wiring circuit 74.
 このように、配線回路73が接続ソケット60bの端面63b上に形成されるため、配線回路73と接続ソケット60bとの接続信頼性を高めることができる。さらに、端面63bと樹脂成形体52の上面522とが連続しているため、境界上での配線回路73の断線を防止でき、配線回路73と接続ソケット60bとの接続信頼性を一層高めることができる。 Since the wiring circuit 73 is formed on the end surface 63b of the connection socket 60b in this way, the connection reliability between the wiring circuit 73 and the connection socket 60b can be improved. Further, since the end surface 63b and the upper surface 522 of the resin molded body 52 are continuous, it is possible to prevent disconnection of the wiring circuit 73 on the boundary, and further improve the connection reliability between the wiring circuit 73 and the connection socket 60b. it can.
 配線回路30a,30b,31,33,34,70a,70b,71,73,74は、たとえばインクジェット印刷法を用いて液状の導電性インク(たとえば、銀(Ag)ナノインク)を樹脂成形体の対象面に塗布することにより、容易に形成することができる。インクジェット印刷法は、液状のインクをノズルから噴射し、インクを噴射対象面上に堆積させる印刷方式である。配線回路30a,30b,31,33,34,70a,70b,71,73,74は、Ag以外の材質からなっていてもよいし、他の方法で形成されてもよく、幅および厚み等は特に限定されるものではない。 The wiring circuits 30a, 30b, 31, 33, 34, 70a, 70b, 71, 73, 74 use, for example, an inkjet printing method to apply a liquid conductive ink (for example, silver (Ag) nano ink) to a resin molded product. It can be easily formed by applying it to a surface. The inkjet printing method is a printing method in which liquid ink is ejected from a nozzle and the ink is deposited on the surface to be ejected. The wiring circuits 30a, 30b, 31, 33, 34, 70a, 70b, 71, 73, 74 may be made of a material other than Ag, may be formed by another method, and have a width, a thickness, and the like. It is not particularly limited.
 保護膜32は、配線回路30a,30b,31を覆うように、樹脂成形体12の上面121の上に形成される。保護膜35は、配線回路33,34を覆うように、樹脂成形体12の下面122の上に形成される。保護膜72は、配線回路70a,70b,71を覆うように、樹脂成形体52の下面521の上に形成される。保護膜75は、配線回路73,74を覆うように、樹脂成形体52の上面522の上に形成される。保護膜32,35,72,75は、絶縁性の材料によって構成され、配線回路に耐湿性および絶縁性を付与する。保護膜32,35,72,75は、たとえばインクジェット印刷法等により形成される。 The protective film 32 is formed on the upper surface 121 of the resin molded body 12 so as to cover the wiring circuits 30a, 30b, 31. The protective film 35 is formed on the lower surface 122 of the resin molded body 12 so as to cover the wiring circuits 33 and 34. The protective film 72 is formed on the lower surface 521 of the resin molded body 52 so as to cover the wiring circuits 70a, 70b, 71. The protective film 75 is formed on the upper surface 522 of the resin molded body 52 so as to cover the wiring circuits 73 and 74. The protective films 32, 35, 72, 75 are made of an insulating material and impart moisture resistance and insulating properties to the wiring circuit. The protective films 32, 35, 72, 75 are formed by, for example, an inkjet printing method.
 電子モジュール50は、接続ピン20a,20bが接続ソケット60a,60bにそれぞれ嵌合されるように、電子モジュール10の上に積み重ねられる。接着層40は、電子モジュール10と電子モジュール50との間に介在し、電子モジュール10と電子モジュール50とを接着させる。接着層40は、公知の接着剤によって構成される。これにより、電子モジュール50は、電子モジュール10に固定される。 The electronic module 50 is stacked on the electronic module 10 so that the connection pins 20a and 20b are fitted into the connection sockets 60a and 60b, respectively. The adhesive layer 40 is interposed between the electronic module 10 and the electronic module 50, and adheres the electronic module 10 and the electronic module 50. The adhesive layer 40 is made of a known adhesive. As a result, the electronic module 50 is fixed to the electronic module 10.
 図4に示す例によれば、電子モジュール10の上面には、電子部品14a,14bおよび配線回路30a,30b,31からなる電子回路が形成される。電子モジュール10の下面には、電子部品16a,16bおよび配線回路33,34からなる電子回路が形成される。電子モジュール50の下面には、電子部品54a,54bおよび配線回路70a,70b,71からなる電子回路が形成される。電子モジュール50の上面には、電子部品56a,56bおよび配線回路73,74からなる電子回路が形成される。複数の面にそれぞれ形成される複数の電子回路は、接続ピン20a,20bおよび接続ソケット60a,60bを介して、当該複数の面に直交する方向に互いに電気的に接続される。その結果、電子回路が集積化および3次元化され、かつ、小型の電子装置1を実現できる。 According to the example shown in FIG. 4, an electronic circuit including electronic components 14a and 14b and wiring circuits 30a, 30b and 31 is formed on the upper surface of the electronic module 10. An electronic circuit including electronic components 16a and 16b and wiring circuits 33 and 34 is formed on the lower surface of the electronic module 10. An electronic circuit including electronic components 54a, 54b and wiring circuits 70a, 70b, 71 is formed on the lower surface of the electronic module 50. An electronic circuit including electronic components 56a and 56b and wiring circuits 73 and 74 is formed on the upper surface of the electronic module 50. The plurality of electronic circuits formed on the plurality of surfaces are electrically connected to each other in the direction orthogonal to the plurality of surfaces via the connection pins 20a and 20b and the connection sockets 60a and 60b. As a result, the electronic circuit can be integrated and three-dimensionalized, and a small electronic device 1 can be realized.
 (B-2.電子装置の製造方法)
 次に図5~図7を参照して、電子装置1の製造方法について説明する。図5は、本実施形態に係る電子装置が備える電子モジュール10の製造工程を説明する図である。図6は、本実施形態に係る電子装置が備える電子モジュール50の製造工程を説明する図である。図7は、電子モジュール10と電子モジュール50との組み立て工程を説明する図である。以下では、電子部品14a,14bの各々を「電子部品14」という。電子部品16a,16bの各々を「電子部品16」という。電子部品54a,54bの各々を「電子部品54」という。電子部品56a,56bの各々を「電子部品56」という。接続ピン20a,20bの各々を「接続ピン20」という。接続ソケット60a,60bの各々を「接続ソケット60」という。配線回路30a,30bの各々を「配線回路30」という。配線回路70a,70bの各々を「配線回路70」という。
(B-2. Manufacturing method of electronic device)
Next, a method of manufacturing the electronic device 1 will be described with reference to FIGS. 5 to 7. FIG. 5 is a diagram illustrating a manufacturing process of the electronic module 10 included in the electronic device according to the present embodiment. FIG. 6 is a diagram illustrating a manufacturing process of the electronic module 50 included in the electronic device according to the present embodiment. FIG. 7 is a diagram illustrating an assembly process of the electronic module 10 and the electronic module 50. Hereinafter, each of the electronic components 14a and 14b will be referred to as an "electronic component 14". Each of the electronic components 16a and 16b is referred to as an "electronic component 16". Each of the electronic components 54a and 54b is referred to as an "electronic component 54". Each of the electronic components 56a and 56b is referred to as an "electronic component 56". Each of the connection pins 20a and 20b is referred to as a "connection pin 20". Each of the connection sockets 60a and 60b is referred to as a "connection socket 60". Each of the wiring circuits 30a and 30b is referred to as a "wiring circuit 30". Each of the wiring circuits 70a and 70b is referred to as a "wiring circuit 70".
  (B-2-1.電子モジュール10の製造工程)
  [B-2-1-1.成形工程]
 図5(a)に示されるように、電子部品14が接着剤(図示せず)を用いて仮固定シート80に貼り付けられる。このとき、電極15が仮固定シート80に接触するように、電子部品14は仮固定シート80に貼り付けられる。同様に、電極17が仮固定シート81に接触するように、電子部品16は接着剤(図示せず)を用いて仮固定シート81に貼り付けられる。
(B-2-1. Manufacturing process of electronic module 10)
[B-2-1-1. Molding process]
As shown in FIG. 5A, the electronic component 14 is attached to the temporary fixing sheet 80 using an adhesive (not shown). At this time, the electronic component 14 is attached to the temporary fixing sheet 80 so that the electrode 15 comes into contact with the temporary fixing sheet 80. Similarly, the electronic component 16 is attached to the temporary fixing sheet 81 using an adhesive (not shown) so that the electrode 17 comes into contact with the temporary fixing sheet 81.
 仮固定シート80,81の材料としては、たとえば、ポリエチレンテレフタレート(PET)等を用いることができる。仮固定シート80,81は、紫外線を透過する材料からなっていることが好ましい。 As the material of the temporary fixing sheets 80 and 81, for example, polyethylene terephthalate (PET) or the like can be used. The temporary fixing sheets 80 and 81 are preferably made of a material that transmits ultraviolet rays.
 仮固定シート80への電子部品14の貼り付けは、たとえば、仮固定シート80に塗布した紫外線硬化型の接着剤を用いて行なうことができる。たとえば、厚さ50μmの透明PET製の仮固定シート80の一方の面に、紫外線硬化型の接着剤を2~3μmの厚さで塗布する。この塗布は、たとえばインクジェット印刷法などの方法を用いて行なわれる。その後、電子部品14を所定位置に置く。仮固定シート80の他方の面(つまり、電子部品14が載置された面とは反対側の面)から、たとえば3000mJ/cmの強度の紫外線を照射することにより、接着剤が硬化し、電子部品14が仮固定シート80に貼り付けられる。仮固定シート81への電子部品16の貼り付けも、同様の方法を用いて行なうことができる。 The electronic component 14 can be attached to the temporary fixing sheet 80, for example, by using an ultraviolet curable adhesive applied to the temporary fixing sheet 80. For example, an ultraviolet curable adhesive is applied to one surface of a temporary fixing sheet 80 made of transparent PET having a thickness of 50 μm to a thickness of 2 to 3 μm. This coating is performed using a method such as an inkjet printing method. After that, the electronic component 14 is placed in a predetermined position. The adhesive is cured by irradiating the other surface of the temporary fixing sheet 80 (that is, the surface opposite to the surface on which the electronic component 14 is placed) with ultraviolet rays having an intensity of, for example, 3000 mJ / cm 2 . The electronic component 14 is attached to the temporary fixing sheet 80. The electronic component 16 can be attached to the temporary fixing sheet 81 by using the same method.
 次に図5(b)に示されるように、仮固定シート80,81が成形型82内に配置される。成形型82は、上型83と下型84とから構成され、上型83と下型84との間に空間が形成される。電子部品14の貼り付けられていない側の面が上型83の平らな内面に接するように、仮固定シート80は成形型82内に配置される。電子部品16の貼り付けられていない側の面が下型84の平らな内面に接するように、仮固定シート81は成形型82内に配置される。これにより、仮固定シート80の電子部品14が貼り付けられた面と仮固定シート81の電子部品16が貼り付けられた面との間に空間が形成される。 Next, as shown in FIG. 5B, the temporary fixing sheets 80 and 81 are arranged in the molding die 82. The molding die 82 is composed of an upper die 83 and a lower die 84, and a space is formed between the upper die 83 and the lower die 84. The temporary fixing sheet 80 is arranged in the molding die 82 so that the surface of the electronic component 14 on the non-attached side is in contact with the flat inner surface of the upper die 83. The temporary fixing sheet 81 is arranged in the molding die 82 so that the surface of the electronic component 16 on the non-attached side is in contact with the flat inner surface of the lower die 84. As a result, a space is formed between the surface on which the electronic component 14 of the temporary fixing sheet 80 is attached and the surface on which the electronic component 16 of the temporary fixing sheet 81 is attached.
 さらに、成形型82内には接続ピン20も配置される。上型83には穴85が形成されている。接続ピン20の凸構造部22の上面23が上型83の内面に接するまで、接続ピン20の棒状部21が穴85に挿入される。 Further, a connection pin 20 is also arranged in the molding die 82. A hole 85 is formed in the upper mold 83. The rod-shaped portion 21 of the connecting pin 20 is inserted into the hole 85 until the upper surface 23 of the convex structure portion 22 of the connecting pin 20 contacts the inner surface of the upper mold 83.
 また、接続ピン20の棒状部21において、穴85内に挿入されていない側の端面24は、下型84の内面上に配置された仮固定シート81に接触してもよい。すなわち、接続ピン20の棒状部21のうち穴85に挿入されていない部分の長さH1は、上型83の内面と下型84の内面との間の距離よりも僅かに短い長さに設計されている。 Further, in the rod-shaped portion 21 of the connection pin 20, the end surface 24 on the side not inserted into the hole 85 may come into contact with the temporary fixing sheet 81 arranged on the inner surface of the lower mold 84. That is, the length H1 of the portion 21 of the rod-shaped portion 21 of the connection pin 20 that is not inserted into the hole 85 is designed to be slightly shorter than the distance between the inner surface of the upper mold 83 and the inner surface of the lower mold 84. Has been done.
 射出成形法により成形型82内の空間に溶融樹脂を射出する。樹脂は、電子部品14,16および接続ピン20を囲むように充填される。射出成形を行なう条件は、樹脂の材料に応じて適宜選択される。たとえば、アクリロニトリルブタジエンスチレン(ABS)を用いる場合、射出樹脂温度210~240℃、射出圧力100MPaで射出成形を行なう。これにより、電子部品14,16および接続ピン20が埋設された樹脂成形体12が成形される(図5(c)参照)。樹脂成形体12は、成形型82から取り出される。 The molten resin is injected into the space inside the molding die 82 by the injection molding method. The resin is filled so as to surround the electronic components 14, 16 and the connecting pin 20. The conditions for injection molding are appropriately selected according to the resin material. For example, when acrylonitrile butadiene styrene (ABS) is used, injection molding is performed at an injection resin temperature of 210 to 240 ° C. and an injection pressure of 100 MPa. As a result, the resin molded body 12 in which the electronic components 14 and 16 and the connection pin 20 are embedded is molded (see FIG. 5C). The resin molded body 12 is taken out from the molding die 82.
 仮固定シート80,81は、射出成形時の樹脂の温度によって変形し、樹脂成形体12から剥離する。仮固定シート80,81の厚みは、樹脂成形体12の厚みに比べて僅かである。そのため、樹脂成形体12において、仮固定シート80,81と接触していた表面と仮固定シート80,81と接触していない表面との間の段差は無視できる程度に小さい。 The temporary fixing sheets 80 and 81 are deformed by the temperature of the resin during injection molding and peeled off from the resin molded body 12. The thickness of the temporary fixing sheets 80 and 81 is smaller than the thickness of the resin molded body 12. Therefore, in the resin molded body 12, the step between the surface that was in contact with the temporary fixing sheets 80 and 81 and the surface that is not in contact with the temporary fixing sheets 80 and 81 is so small that it can be ignored.
 仮固定シート80が樹脂成形体12から剥離されることにより、樹脂成形体12の上面121のうち仮固定シート80と接触していた部分が露出する。図5(a)に示されるように、電子部品14は、電極15が仮固定シート80に接触するように、仮固定シート80に貼り付けられる。そのため、電子部品14の電極15は、樹脂成形体12の上面121に露出する。電極15の表面と電極15の周囲の樹脂成形体12の上面121とは仮固定シート80に接触していたため、電極15の表面は、樹脂成形体12の上面121に連続し、上面121と同一平面上となる。 When the temporary fixing sheet 80 is peeled off from the resin molded body 12, the portion of the upper surface 121 of the resin molded body 12 that is in contact with the temporary fixing sheet 80 is exposed. As shown in FIG. 5A, the electronic component 14 is attached to the temporary fixing sheet 80 so that the electrode 15 comes into contact with the temporary fixing sheet 80. Therefore, the electrode 15 of the electronic component 14 is exposed on the upper surface 121 of the resin molded body 12. Since the surface of the electrode 15 and the upper surface 121 of the resin molded body 12 around the electrode 15 were in contact with the temporary fixing sheet 80, the surface of the electrode 15 was continuous with the upper surface 121 of the resin molded body 12 and was the same as the upper surface 121. It will be on a plane.
 さらに、接続ピン20は、凸構造部22の上面23が上型83の内面に接触するように、成形型82内に配置される。そのため、凸構造部22の上面23は、樹脂成形体12の上面121に露出する。凸構造部22の上面23と上面23の周囲の樹脂成形体12の上面121とは上型83の内面に接触していたため、凸構造部22の上面23は、樹脂成形体12の上面121に連続し、当該上面121と同一平面上となる。 Further, the connection pin 20 is arranged in the molding die 82 so that the upper surface 23 of the convex structure portion 22 comes into contact with the inner surface of the upper die 83. Therefore, the upper surface 23 of the convex structure portion 22 is exposed on the upper surface 121 of the resin molded body 12. Since the upper surface 23 of the convex structure 22 and the upper surface 121 of the resin molded body 12 around the upper surface 23 were in contact with the inner surface of the upper mold 83, the upper surface 23 of the convex structure 22 was placed on the upper surface 121 of the resin molded body 12. It is continuous and is on the same plane as the upper surface 121.
 上型83の穴85は、接続ピン20の凸構造部22によって閉じられている。そのため、穴85には溶融樹脂が侵入しない。そのため、棒状部21において穴85に挿入されていた部分は、樹脂成形体12の上面121から突出する。 The hole 85 of the upper mold 83 is closed by the convex structure portion 22 of the connection pin 20. Therefore, the molten resin does not enter the hole 85. Therefore, the portion of the rod-shaped portion 21 inserted into the hole 85 protrudes from the upper surface 121 of the resin molded body 12.
 仮固定シート81が樹脂成形体12から剥離されることにより、樹脂成形体12の下面122のうち仮固定シート81と接触していた部分が露出する。図5(a)に示されるように、電子部品16は、電極17が仮固定シート81に接触するように、仮固定シート81に貼り付けられる。そのため、電子部品16の電極17は、樹脂成形体12の下面122に露出する。電極17の表面と樹脂成形体12の下面122とは仮固定シート81に接触していたため、電極17の表面は、樹脂成形体12の下面122に連続し、下面122と同一平面上となる。 By peeling the temporary fixing sheet 81 from the resin molded body 12, the portion of the lower surface 122 of the resin molded body 12 that was in contact with the temporary fixing sheet 81 is exposed. As shown in FIG. 5A, the electronic component 16 is attached to the temporary fixing sheet 81 so that the electrode 17 comes into contact with the temporary fixing sheet 81. Therefore, the electrode 17 of the electronic component 16 is exposed on the lower surface 122 of the resin molded body 12. Since the surface of the electrode 17 and the lower surface 122 of the resin molded body 12 were in contact with the temporary fixing sheet 81, the surface of the electrode 17 is continuous with the lower surface 122 of the resin molded body 12 and is coplanar with the lower surface 122.
 さらに、上述したように、接続ピン20の棒状部21の端面24は、仮固定シート81に接触してもよい。そのため、仮固定シート81に接触していた端面24は、樹脂成形体12の下面122に露出する。仮固定シート81に接触していた端面24は、樹脂成形体12の下面122に連続し、下面122と同一平面上となる。 Further, as described above, the end face 24 of the rod-shaped portion 21 of the connection pin 20 may come into contact with the temporary fixing sheet 81. Therefore, the end face 24 that was in contact with the temporary fixing sheet 81 is exposed on the lower surface 122 of the resin molded body 12. The end surface 24 that was in contact with the temporary fixing sheet 81 is continuous with the lower surface 122 of the resin molded body 12 and is on the same plane as the lower surface 122.
 以上のようにして、電子部品14,16および接続ピン20が埋設される樹脂成形体12を成形する工程(図5(a)~(c)参照)が実施される。樹脂成形体12を成形する工程は、棒状部21の一部を樹脂成形体12から突出させるための工程として、棒状部21を上型83の穴85に挿入する工程(図5(b)参照)を含む。さらに、樹脂成形体12を成形する工程は、凸構造部22の上面23を樹脂成形体12から露出させるための工程として、凸構造部22の上面23を上型83の内面に接触させて成形型82内に配置する工程(図5(b)参照)を含む。 As described above, the steps of molding the resin molded body 12 in which the electronic components 14 and 16 and the connection pin 20 are embedded (see FIGS. 5A to 5C) are carried out. The step of molding the resin molded body 12 is a step of inserting the rod-shaped portion 21 into the hole 85 of the upper mold 83 as a step of projecting a part of the rod-shaped portion 21 from the resin molded body 12 (see FIG. 5B). )including. Further, the step of molding the resin molded body 12 is a step of exposing the upper surface 23 of the convex structure portion 22 from the resin molded body 12, and the upper surface 23 of the convex structure portion 22 is brought into contact with the inner surface of the upper mold 83 for molding. The step of arranging in the mold 82 (see FIG. 5B) is included.
  [B-2-1-2.配線回路の形成工程]
 次に図5(d)に示されるように、樹脂成形体12の上面121に配線回路30,31を形成し、樹脂成形体12の下面122に配線回路33,34を形成する。
[B-2-1-2. Wiring circuit formation process]
Next, as shown in FIG. 5D, the wiring circuits 30 and 31 are formed on the upper surface 121 of the resin molded body 12, and the wiring circuits 33 and 34 are formed on the lower surface 122 of the resin molded body 12.
 配線回路30,31,33,34の形成は、例えば印刷手法により形成される。具体的には、インクジェットプリンタ等で導電材料(例えば、銀インク等)を噴射して印刷する方法、エアロゾルを用いる方法、ディスペンサ等で銀ペーストを印刷する方法等を用いればよい。 The wiring circuits 30, 31, 33, 34 are formed by, for example, a printing method. Specifically, a method of injecting a conductive material (for example, silver ink or the like) with an inkjet printer or the like for printing, a method of using an aerosol, a method of printing a silver paste with a dispenser or the like may be used.
 なお、インクジェットプリンタを用いる場合、樹脂成形体12より突出する接続ピン20の高さH2は、印刷ヘッドと干渉しない高さ(例えば1.5mm以下)であることが好ましい。 When using an inkjet printer, the height H2 of the connection pin 20 protruding from the resin molded body 12 is preferably a height that does not interfere with the print head (for example, 1.5 mm or less).
 配線回路30は、電子部品14の電極15上および凸構造部22の上面23上にも形成される。これにより、電子部品14と接続ピン20とが結線される。 The wiring circuit 30 is also formed on the electrode 15 of the electronic component 14 and on the upper surface 23 of the convex structure portion 22. As a result, the electronic component 14 and the connection pin 20 are connected.
 凸構造部22が棒状部21の長手方向を中心軸とする円板状である場合、図1に示されるように、配線回路30と凸構造部22との接続位置は、棒状部21の周方向におけるいずれの位置でもよい。そのため、配線回路30の形状の設計自由度を高めることができる。 When the convex structure portion 22 has a disk shape with the longitudinal direction of the rod-shaped portion 21 as the central axis, as shown in FIG. 1, the connection position between the wiring circuit 30 and the convex structure portion 22 is the circumference of the rod-shaped portion 21. It may be in any position in the direction. Therefore, the degree of freedom in designing the shape of the wiring circuit 30 can be increased.
 配線回路31は、複数の電子部品14の電極15上にも形成される。これにより、複数の電子部品14同士が結線される。配線回路33は、電子部品16の電極17上および棒状部21の端面24上にも形成される。これにより、電子部品16と接続ピン20とが結線される。配線回路34は、複数の電子部品16の電極17上にも形成される。これにより、複数の電子部品16同士が結線される。 The wiring circuit 31 is also formed on the electrodes 15 of the plurality of electronic components 14. As a result, the plurality of electronic components 14 are connected to each other. The wiring circuit 33 is also formed on the electrode 17 of the electronic component 16 and on the end surface 24 of the rod-shaped portion 21. As a result, the electronic component 16 and the connection pin 20 are connected. The wiring circuit 34 is also formed on the electrodes 17 of the plurality of electronic components 16. As a result, the plurality of electronic components 16 are connected to each other.
 上記のような印刷手法を用いる場合、配線回路30,31,33,34は、印刷された導電材料を焼成することにより形成される。当該焼成による金属間拡散接合により、配線回路30,31,33,34と電子部品の電極または接続ピン20との接続の信頼性が高まる。 When the printing method as described above is used, the wiring circuits 30, 31, 33, 34 are formed by firing the printed conductive material. The intermetallic diffusion bonding by the firing enhances the reliability of the connection between the wiring circuits 30, 31, 33, 34 and the electrodes or connection pins 20 of the electronic component.
  [B-2-1-3.保護膜の形成工程]
 図5(e)に示されるように、配線回路30,31を覆うように、樹脂成形体12の上面121上に保護膜32を形成するとともに、配線回路33,34を覆うように、樹脂成形体12の下面122上に保護膜35を形成する。これにより、配線回路30,31、33,34は、外気および外力から保護される。
[B-2-1-3. Protective film forming process]
As shown in FIG. 5 (e), a protective film 32 is formed on the upper surface 121 of the resin molded body 12 so as to cover the wiring circuits 30 and 31, and resin molding is performed so as to cover the wiring circuits 33 and 34. A protective film 35 is formed on the lower surface 122 of the body 12. As a result, the wiring circuits 30, 31, 33, 34 are protected from outside air and external force.
 保護膜32,35の形成は、たとえば、インクジェットプリンタ等で紫外線硬化型の保護材を印刷し、紫外線を照射して硬化させる方法等の公知の技術を用いて行なわれる。 The protective films 32 and 35 are formed by using a known technique such as a method of printing an ultraviolet curable protective material with an inkjet printer or the like and irradiating it with ultraviolet rays to cure it.
  (B-2-2.電子モジュール50の製造)
  [B-2-2-1.成形工程]
 図6(a)に示されるように、電子部品54が接着剤(図示せず)を用いて仮固定シート90に貼り付けられる。このとき、電極55が仮固定シート90に接触するように、電子部品54は仮固定シート90に貼り付けられる。同様に、電極57が仮固定シート91に接触するように、電子部品56は接着剤(図示せず)を用いて仮固定シート91に貼り付けられる。仮固定シート90,91の材料は、仮固定シート80,81の材料と同じである。また、仮固定シート90、91への電子部品の貼り付け方法は、仮固定シート80、81への電子部品の貼り付け方法と同じである。
(B-2-2. Manufacture of electronic module 50)
[B-2-2-1. Molding process]
As shown in FIG. 6A, the electronic component 54 is attached to the temporary fixing sheet 90 using an adhesive (not shown). At this time, the electronic component 54 is attached to the temporary fixing sheet 90 so that the electrode 55 comes into contact with the temporary fixing sheet 90. Similarly, the electronic component 56 is attached to the temporary fixing sheet 91 using an adhesive (not shown) so that the electrode 57 comes into contact with the temporary fixing sheet 91. The materials of the temporary fixing sheets 90 and 91 are the same as those of the temporary fixing sheets 80 and 81. The method of attaching the electronic components to the temporary fixing sheets 90 and 91 is the same as the method of attaching the electronic components to the temporary fixing sheets 80 and 81.
 仮固定シート90には、接続ソケット60も貼り付けられる。このとき、接続ソケット60の一方の端面62が仮固定シート90に貼り付けられる。接続ソケット60の他方の端面63が仮固定シート91に貼り付けられてもよい。仮固定シート90にのみ貼り付けられる接続ソケット60(すなわち、高さが仮固定シート90,91間の距離よりも短い接続ソケット60)は、穴61への樹脂の流入を防ぐために有底円筒状である。 The connection socket 60 is also attached to the temporary fixing sheet 90. At this time, one end surface 62 of the connection socket 60 is attached to the temporary fixing sheet 90. The other end surface 63 of the connection socket 60 may be attached to the temporary fixing sheet 91. The connection socket 60 (that is, the connection socket 60 whose height is shorter than the distance between the temporary fixing sheets 90 and 91), which is attached only to the temporary fixing sheet 90, has a bottomed cylindrical shape to prevent the resin from flowing into the hole 61. Is.
 次に図6(b)に示されるように、仮固定シート90,91が成形型92内に配置される。成形型92は、上型93と下型94とから構成され、上型93と下型94との間に空間が形成される。電子部品54の貼り付けられていない側の面が下型94の平らな内面に接するように、仮固定シート90は成形型92内に配置される。電子部品56の貼り付けられていない側の面が上型83の平らな内面に接するように、仮固定シート91は成形型92内に配置される。そのため、仮固定シート90の電子部品54が貼り付けられた面と仮固定シート91の電子部品56が貼り付けられた面との間に空間が形成される。 Next, as shown in FIG. 6B, the temporary fixing sheets 90 and 91 are arranged in the molding die 92. The molding die 92 is composed of an upper die 93 and a lower die 94, and a space is formed between the upper die 93 and the lower die 94. The temporary fixing sheet 90 is arranged in the molding die 92 so that the surface of the electronic component 54 on the non-attached side is in contact with the flat inner surface of the lower die 94. The temporary fixing sheet 91 is arranged in the molding die 92 so that the surface of the electronic component 56 on the non-attached side is in contact with the flat inner surface of the upper die 83. Therefore, a space is formed between the surface of the temporary fixing sheet 90 to which the electronic component 54 is attached and the surface of the temporary fixing sheet 91 to which the electronic component 56 is attached.
 射出成形法により成形型92内の空間に溶融樹脂を射出する。樹脂は、電子部品54,56および接続ソケット60を囲むように充填される。樹脂の射出成形を行なう条件は、樹脂の材料に応じて適宜選択され、樹脂成形体12と同一の条件である。これにより、電子部品54,56および接続ソケット60が埋設された樹脂成形体52が成形される(図6(c)参照)。樹脂成形体52は、成形型92から取り出される。 The molten resin is injected into the space inside the molding die 92 by the injection molding method. The resin is filled so as to surround the electronic components 54 and 56 and the connection socket 60. The conditions for injection molding the resin are appropriately selected according to the material of the resin, and are the same conditions as those of the resin molded body 12. As a result, the resin molded body 52 in which the electronic components 54 and 56 and the connection socket 60 are embedded is molded (see FIG. 6C). The resin molded body 52 is taken out from the molding die 92.
 仮固定シート90,91は、射出成形時の樹脂の温度によって変形し、樹脂成形体52から剥離する。仮固定シート90が樹脂成形体52から剥離されることにより、仮固定シート90と接触していた樹脂成形体52の下面521が露出する。図6(a)に示されるように、電子部品54は、電極55が仮固定シート90に接触するように、仮固定シート90に貼り付けられる。そのため、電子部品54の電極55は、樹脂成形体52の下面521に露出する。電極55の表面と樹脂成形体52の下面521とは仮固定シート90に接触していたため、電極55の表面は、樹脂成形体52の下面521に連続し、下面521と同一平面上となる。 The temporary fixing sheets 90 and 91 are deformed by the temperature of the resin during injection molding and peeled off from the resin molded body 52. When the temporary fixing sheet 90 is peeled off from the resin molded body 52, the lower surface 521 of the resin molded body 52 that has been in contact with the temporary fixing sheet 90 is exposed. As shown in FIG. 6A, the electronic component 54 is attached to the temporary fixing sheet 90 so that the electrode 55 comes into contact with the temporary fixing sheet 90. Therefore, the electrode 55 of the electronic component 54 is exposed on the lower surface 521 of the resin molded body 52. Since the surface of the electrode 55 and the lower surface 521 of the resin molded body 52 were in contact with the temporary fixing sheet 90, the surface of the electrode 55 is continuous with the lower surface 521 of the resin molded body 52 and is flush with the lower surface 521.
 さらに、接続ソケット60の一方の端面62は、仮固定シート90に貼り付けられる。そのため、接続ソケット60の端面62は、樹脂成形体52の下面521に露出する。接続ソケット60の端面62と樹脂成形体52の下面521とは仮固定シート90に接触していたため、接続ソケット60の端面62は、樹脂成形体52の下面521に連続し、下面521と同一平面上となる。 Further, one end surface 62 of the connection socket 60 is attached to the temporary fixing sheet 90. Therefore, the end surface 62 of the connection socket 60 is exposed on the lower surface 521 of the resin molded body 52. Since the end surface 62 of the connection socket 60 and the lower surface 521 of the resin molded body 52 were in contact with the temporary fixing sheet 90, the end surface 62 of the connection socket 60 was continuous with the lower surface 521 of the resin molded body 52 and was flush with the lower surface 521. It will be on top.
 仮固定シート91が樹脂成形体52から剥離されることにより、仮固定シート91と接触していた樹脂成形体52の上面522が露出する。図6(a)に示されるように、電子部品56は、電極57が仮固定シート91に接触するように、仮固定シート91に貼り付けられる。そのため、電子部品56の電極57は、樹脂成形体52の上面522に露出する。電極57の表面と樹脂成形体52の上面522とは仮固定シート91に接触していたため、電極57の表面は、樹脂成形体52の上面522に連続し、上面522と同一平面上となる。 By peeling the temporary fixing sheet 91 from the resin molded body 52, the upper surface 522 of the resin molded body 52 that was in contact with the temporary fixing sheet 91 is exposed. As shown in FIG. 6A, the electronic component 56 is attached to the temporary fixing sheet 91 so that the electrode 57 comes into contact with the temporary fixing sheet 91. Therefore, the electrode 57 of the electronic component 56 is exposed on the upper surface 522 of the resin molded body 52. Since the surface of the electrode 57 and the upper surface 522 of the resin molded body 52 were in contact with the temporary fixing sheet 91, the surface of the electrode 57 is continuous with the upper surface 522 of the resin molded body 52 and is flush with the upper surface 522.
 さらに、接続ソケット60の他方の端面63は、仮固定シート91に貼り付けられてもよい。この場合、仮固定シート91に貼り付けられていた端面63は、樹脂成形体52の上面522に露出する。仮固定シート81に貼り付けられていた端面63は、樹脂成形体52の上面522に連続し、上面522と同一平面上となる。 Further, the other end surface 63 of the connection socket 60 may be attached to the temporary fixing sheet 91. In this case, the end face 63 attached to the temporary fixing sheet 91 is exposed on the upper surface 522 of the resin molded body 52. The end surface 63 attached to the temporary fixing sheet 81 is continuous with the upper surface 522 of the resin molded body 52 and is on the same plane as the upper surface 522.
  [B-2-2-2.配線回路の形成工程]
 次に図6(d)に示されるように、樹脂成形体52の下面521に配線回路70,71を形成し、樹脂成形体52の上面522に配線回路73,74を形成する。配線回路70,71,73,74の形成は、配線回路30,31,33,34と同じ方法を用いて行なわれる。
[B-2-2-2. Wiring circuit formation process]
Next, as shown in FIG. 6D, the wiring circuits 70 and 71 are formed on the lower surface 521 of the resin molded body 52, and the wiring circuits 73 and 74 are formed on the upper surface 522 of the resin molded body 52. The wiring circuits 70, 71, 73, 74 are formed by using the same method as the wiring circuits 30, 31, 33, 34.
 配線回路70は、電子部品54の電極15上および接続ソケット60の端面62上にも形成される。これにより、電子部品54と接続ソケット60とが結線される。配線回路71は、複数の電子部品54の電極15上にも形成される。これにより、複数の電子部品54同士が結線される。配線回路73は、電子部品56の電極57上および接続ソケット60の端面63上にも形成される。これにより、電子部品56と接続ソケット60とが結線される。配線回路74は、複数の電子部品56の電極57上にも形成される。これにより、複数の電子部品56同士が結線される。 The wiring circuit 70 is also formed on the electrode 15 of the electronic component 54 and on the end surface 62 of the connection socket 60. As a result, the electronic component 54 and the connection socket 60 are connected. The wiring circuit 71 is also formed on the electrodes 15 of the plurality of electronic components 54. As a result, the plurality of electronic components 54 are connected to each other. The wiring circuit 73 is also formed on the electrode 57 of the electronic component 56 and on the end surface 63 of the connection socket 60. As a result, the electronic component 56 and the connection socket 60 are connected. The wiring circuit 74 is also formed on the electrodes 57 of the plurality of electronic components 56. As a result, the plurality of electronic components 56 are connected to each other.
  [B-2-2-3.保護膜の形成工程]
 次に図6(e)に示されるように、配線回路70,71を覆うように、樹脂成形体52の下面521上に保護膜72を形成するとともに、配線回路73,74を覆うように、樹脂成形体52の上面522上に保護膜75を形成する。これにより、配線回路70,71,73,74は、外気および外力から保護される。保護膜72,75の形成は、保護膜32,35と同じ方法を用いて行なわれる。
[B-2-2-3. Protective film forming process]
Next, as shown in FIG. 6E, a protective film 72 is formed on the lower surface 521 of the resin molded body 52 so as to cover the wiring circuits 70 and 71, and the protective film 72 is formed so as to cover the wiring circuits 73 and 74. A protective film 75 is formed on the upper surface 522 of the resin molded body 52. As a result, the wiring circuits 70, 71, 73, 74 are protected from outside air and external force. The protective films 72 and 75 are formed by using the same method as the protective films 32 and 35.
  (B-2-3.電子モジュール10と電子モジュール50との組み立て工程)
 図7に示されるように、接続ピン20が接続ソケット60に嵌合するように、電子モジュール50を電子モジュール10上に積み重ねる。このとき、電子モジュール50および電子モジュール10の少なくとも一方に接着層40が塗布される。
(B-2-3. Assembly process of electronic module 10 and electronic module 50)
As shown in FIG. 7, the electronic module 50 is stacked on the electronic module 10 so that the connection pin 20 fits into the connection socket 60. At this time, the adhesive layer 40 is applied to at least one of the electronic module 50 and the electronic module 10.
 電子モジュール50の下面において、電子部品54および接続ソケット60による凹凸および段差は無視できる程度に小さい。同様に、電子モジュール10の上面において、突出する接続ピン20を除いて、電子部品14による凹凸および段差は無視できる程度に小さい。そのため、接着層40の塗布のみでも、樹脂成形体12,52間の強固な固定が得られる。 On the lower surface of the electronic module 50, the unevenness and steps due to the electronic component 54 and the connection socket 60 are negligibly small. Similarly, on the upper surface of the electronic module 10, the unevenness and the step caused by the electronic component 14 are so small that they can be ignored, except for the connecting pin 20 that protrudes. Therefore, firm fixing between the resin molded bodies 12 and 52 can be obtained only by applying the adhesive layer 40.
 また、上述したように、樹脂成形体12より突出する接続ピン20の高さH2は、印刷ヘッドと干渉しない高さ(例えば1.5mm以下)に設定される(図5(d)参照)。接続ピン20が突出する樹脂成形体12の上面121は、電子部品14等による凹凸のない平坦な面である。そのため、樹脂成形体12より突出する接続ピン20の高さH2が例えば1.5mm程度に設定されたとしても、当該接続ピン20は接続ソケット60と確実に嵌合することができる。その結果、接続ピン20と接続ソケット60との接続信頼性を確保することができる。 Further, as described above, the height H2 of the connection pin 20 protruding from the resin molded body 12 is set to a height that does not interfere with the print head (for example, 1.5 mm or less) (see FIG. 5D). The upper surface 121 of the resin molded body 12 on which the connection pin 20 projects is a flat surface without unevenness due to the electronic component 14 or the like. Therefore, even if the height H2 of the connection pin 20 protruding from the resin molded body 12 is set to, for example, about 1.5 mm, the connection pin 20 can be securely fitted with the connection socket 60. As a result, the connection reliability between the connection pin 20 and the connection socket 60 can be ensured.
 以上の製造方法により製造された電子装置1は、複数の面にそれぞれ形成された複数の電子回路が当該複数の面に直交する方向に積み上げられた3次元構造の回路を有することができる。 The electronic device 1 manufactured by the above manufacturing method can have a circuit having a three-dimensional structure in which a plurality of electronic circuits formed on a plurality of surfaces are stacked in a direction orthogonal to the plurality of surfaces.
 (B-3.利点)
 以上のように、本実施形態に係る電子モジュール10は、樹脂成形体12と、樹脂成形体12の上面121上に形成された配線回路30と、配線回路30を外部の回路と電気的に接続するための接続ピン20とを備える。接続ピン20は、棒状部21と、棒状部21の周面から突出した凸構造部22とを含む。接続ピン20は、棒状部21の一部が樹脂成形体12から突出し、かつ、凸構造部22の表面である上面23が上面121に露出するように、樹脂成形体12に埋設される。配線回路30は、凸構造部22の上面23上にも形成される。
(B-3. Advantages)
As described above, the electronic module 10 according to the present embodiment electrically connects the resin molded body 12, the wiring circuit 30 formed on the upper surface 121 of the resin molded body 12, and the wiring circuit 30 to an external circuit. A connection pin 20 is provided for this purpose. The connection pin 20 includes a rod-shaped portion 21 and a convex structure portion 22 protruding from the peripheral surface of the rod-shaped portion 21. The connection pin 20 is embedded in the resin molded body 12 so that a part of the rod-shaped portion 21 protrudes from the resin molded body 12 and the upper surface 23 which is the surface of the convex structure portion 22 is exposed on the upper surface 121. The wiring circuit 30 is also formed on the upper surface 23 of the convex structure portion 22.
 また、本実施形態に係る電子装置1は、電子モジュール10と電子モジュール50とを備える。電子モジュール50は、樹脂成形体52と、樹脂成形体52の表面上に形成された配線回路70,73と、樹脂成形体52に埋設され、配線回路70または配線回路73に接続された接続ソケット60とを備える。電子モジュール10の接続ピン20は、電子モジュール50の接続ソケット60に嵌合される。 Further, the electronic device 1 according to the present embodiment includes an electronic module 10 and an electronic module 50. The electronic module 50 is a connection socket embedded in the resin molded body 52, wiring circuits 70 and 73 formed on the surface of the resin molded body 52, and connected to the wiring circuit 70 or the wiring circuit 73. 60 and. The connection pin 20 of the electronic module 10 is fitted into the connection socket 60 of the electronic module 50.
 上記の構成によれば、配線回路30は、凸構造部22の上面23上に形成される。そのため、配線回路30と接続ピン20との接続信頼性を高めることができる。 According to the above configuration, the wiring circuit 30 is formed on the upper surface 23 of the convex structure portion 22. Therefore, the connection reliability between the wiring circuit 30 and the connection pin 20 can be improved.
 凸構造部22が樹脂成形体12に埋設されることにより、凸構造部22がアンカーとして働き、接続ピン20の機械的応力耐性(例えば、引き抜き、倒れ等に対する耐性)を高めることができる。 By embedding the convex structure portion 22 in the resin molded body 12, the convex structure portion 22 acts as an anchor, and the mechanical stress resistance of the connecting pin 20 (for example, resistance to pulling out, falling, etc.) can be enhanced.
 凸構造部22の上面23が樹脂成形体12の上面121に露出しているため、例えばナノインク液の噴霧による印刷手法等の簡便な方法で配線回路30を形成することができる。 Since the upper surface 23 of the convex structure portion 22 is exposed on the upper surface 121 of the resin molded body 12, the wiring circuit 30 can be formed by a simple method such as a printing method by spraying a nanoink liquid.
 さらに、凸構造部22の上面23上および樹脂成形体12の上面121上に形成される配線回路30は、平坦で大きな段差のない形状を有することができる。そのため、電子モジュール10に電子モジュール50を積み重ねる際に、配線回路30が障害とならない。 Further, the wiring circuit 30 formed on the upper surface 23 of the convex structure portion 22 and the upper surface 121 of the resin molded body 12 can have a flat shape without a large step. Therefore, the wiring circuit 30 does not become an obstacle when the electronic module 50 is stacked on the electronic module 10.
 凸構造部22は、棒状部21の長手方向を中心軸とする円板状である。凸構造部22の上面23は、棒状部21の長手方向に直交する平面である。これにより、図1に示されるように、配線回路30と凸構造部22との接続位置の選択の自由度が高まる。その結果、配線回路30の形状の設計自由度が高まる。 The convex structure portion 22 has a disk shape with the longitudinal direction of the rod-shaped portion 21 as the central axis. The upper surface 23 of the convex structure portion 22 is a plane orthogonal to the longitudinal direction of the rod-shaped portion 21. As a result, as shown in FIG. 1, the degree of freedom in selecting the connection position between the wiring circuit 30 and the convex structure portion 22 is increased. As a result, the degree of freedom in designing the shape of the wiring circuit 30 is increased.
 棒状部21の一部は、樹脂成形体12における上面121から突出する。これにより、電子モジュール10は、配線回路30が形成される上面121よりも上方に配置される他の電子モジュール50と接続ピン20を介して電気的に接続することができる。その結果、3次元構造の電子回路を構築することができる。 A part of the rod-shaped portion 21 protrudes from the upper surface 121 of the resin molded body 12. As a result, the electronic module 10 can be electrically connected to another electronic module 50 arranged above the upper surface 121 on which the wiring circuit 30 is formed via the connection pin 20. As a result, an electronic circuit having a three-dimensional structure can be constructed.
 樹脂成形体12は板状である。上面121は、樹脂成形体12の厚み方向に直交する。棒状部21における樹脂成形体12から突出する一部とは反対側の端面24は、樹脂成形体12における上面121の裏側の下面122に露出してもよい。電子モジュール10は、下面122上および端面24上に形成された配線回路33をさらに備える。 The resin molded body 12 is plate-shaped. The upper surface 121 is orthogonal to the thickness direction of the resin molded body 12. The end surface 24 of the rod-shaped portion 21 on the side opposite to the part protruding from the resin molded body 12 may be exposed on the lower surface 122 on the back side of the upper surface 121 of the resin molded body 12. The electronic module 10 further includes a wiring circuit 33 formed on the lower surface 122 and the end surface 24.
 このような構成は、接続ピン20において樹脂成形体12に埋設する部分の長さ(図5(b)の長さH1)を樹脂成形体12の厚みと同じになるように設計することにより、実現される。当該構成により、接続ピン20によって、樹脂成形体12の上面121および下面122にそれぞれ設けた配線回路30,33を電気的に接続することができる。これにより、電子回路の設計の自由度を高めることができる。 Such a configuration is made by designing the length of the portion of the connection pin 20 to be embedded in the resin molded body 12 (length H1 in FIG. 5B) to be the same as the thickness of the resin molded body 12. It will be realized. With this configuration, the wiring circuits 30 and 33 provided on the upper surface 121 and the lower surface 122 of the resin molded body 12 can be electrically connected by the connection pins 20. This makes it possible to increase the degree of freedom in designing the electronic circuit.
 さらに、電子モジュール10は、上面121から電極15が露出するように樹脂成形体12に埋設された電子部品14をさらに備える。配線回路30は、電子部品14の電極15上にも形成される。 Further, the electronic module 10 further includes an electronic component 14 embedded in the resin molded body 12 so that the electrode 15 is exposed from the upper surface 121. The wiring circuit 30 is also formed on the electrode 15 of the electronic component 14.
 これにより、樹脂成形体12の厚み以外に電子部品14の厚みの影響を考慮することなく、3次元構造の電子回路を構築することができる。また、樹脂成形体12の上面121上に電子部品14を実装する場合と比較して、電子モジュール10,50を積み重ねた電子装置1の厚さを薄くできる。 This makes it possible to construct an electronic circuit having a three-dimensional structure without considering the influence of the thickness of the electronic component 14 in addition to the thickness of the resin molded body 12. Further, the thickness of the electronic device 1 in which the electronic modules 10 and 50 are stacked can be reduced as compared with the case where the electronic component 14 is mounted on the upper surface 121 of the resin molded body 12.
 樹脂成形体12の上面121上に電子部品14を実装する場合、電子部品14の厚みを考慮して、接続ピン20における樹脂成形体12の上面121から突出する部分の高さH2(図5(d)参照)を高くする必要がある。しかしながら、電子部品14が樹脂成形体12に埋設されるため、当該高さH2を低くすることができる。これにより、接続ピン20の機械的強度を高めることができる。 When the electronic component 14 is mounted on the upper surface 121 of the resin molded body 12, the height H2 of the portion of the connection pin 20 protruding from the upper surface 121 of the resin molded body 12 in consideration of the thickness of the electronic component 14 (FIG. 5 (FIG. 5). d) See) needs to be higher. However, since the electronic component 14 is embedded in the resin molded body 12, the height H2 can be lowered. Thereby, the mechanical strength of the connection pin 20 can be increased.
 さらに、電子部品14が樹脂成形体12に埋設されるため、樹脂成形体12の上面121を平坦にすることができる。同様に、電子モジュール50においても、樹脂成形体52に電子部品54を埋設することにより、樹脂成形体52の下面521を平坦にすることができる。そのため、樹脂成形体12の上面121と樹脂成形体52の下面521とが対向するように、電子モジュール50を電子モジュール10上に積み重ねたとき、電子モジュール50と電子モジュール10とを密着させることができる。その結果、電子モジュール10,50のうちの一方が他方の傾き等を防ぐように働くため、接続ピン20に負荷される曲げ等の応力が小さくなる。 Further, since the electronic component 14 is embedded in the resin molded body 12, the upper surface 121 of the resin molded body 12 can be flattened. Similarly, in the electronic module 50 as well, the lower surface 521 of the resin molded body 52 can be flattened by embedding the electronic component 54 in the resin molded body 52. Therefore, when the electronic modules 50 are stacked on the electronic module 10 so that the upper surface 121 of the resin molded body 12 and the lower surface 521 of the resin molded body 52 face each other, the electronic module 50 and the electronic module 10 can be brought into close contact with each other. it can. As a result, one of the electronic modules 10 and 50 works to prevent the other from tilting, so that the stress such as bending applied to the connection pin 20 is reduced.
 さらに、電子モジュール10,50の界面を接着層40等で固着することで、電子モジュール10,50の一方に対する他方のズレ等で接続ピン20に負荷されるせん断応力が発生を防止することができる。 Further, by fixing the interface of the electronic modules 10 and 50 with the adhesive layer 40 or the like, it is possible to prevent the occurrence of shear stress applied to the connection pin 20 due to the displacement of the other of the electronic modules 10 and 50 with respect to the other. ..
 本実施形態に係る電子装置1の製造方法は、電子モジュール10の製造工程と、電子モジュール50の製造工程と、電子モジュール10と電子モジュール50との組み立て工程とを備える。電子モジュール10の製造工程は、接続ピン20が埋設されるように樹脂成形体12を成形するステップ([B-2-1-1.成形工程])を含む。樹脂成形体12を成形するステップは、棒状部21の一部を樹脂成形体12から突出させるステップと、凸構造部22の一部の表面である上面23を樹脂成形体12から露出させるステップとを含む。電子モジュール10の製造工程は、樹脂成形体12の上面121上および凸構造部22の上面23上に配線回路30を形成するステップ([B-2-1-2.配線回路の形成工程])をさらに含む。 The manufacturing method of the electronic device 1 according to the present embodiment includes a manufacturing process of the electronic module 10, a manufacturing process of the electronic module 50, and an assembly process of the electronic module 10 and the electronic module 50. The manufacturing process of the electronic module 10 includes a step of molding the resin molded body 12 so that the connection pin 20 is embedded ([B-2-1-1. Molding step]). The steps of molding the resin molded body 12 include a step of projecting a part of the rod-shaped portion 21 from the resin molded body 12 and a step of exposing the upper surface 23 which is a part of the surface of the convex structure portion 22 from the resin molded body 12. including. The manufacturing process of the electronic module 10 is a step of forming a wiring circuit 30 on the upper surface 121 of the resin molded body 12 and on the upper surface 23 of the convex structure portion 22 ([B-2-1-2. Wiring circuit forming step]). Including further.
 電子モジュール50の製造工程は、以下のステップを含む。
・接続ソケット60が埋設される樹脂成形体52を成形するステップ([B-2-2-1.成形工程])。
・樹脂成形体52の表面(上面522および下面521)上に、接続ソケット60に電気的に接続する配線回路70,73を形成するステップ([B-2-2-2.配線回路の形成工程])。
The manufacturing process of the electronic module 50 includes the following steps.
-Step of molding the resin molded body 52 in which the connection socket 60 is embedded ([B-2-2-1. Molding step]).
Steps of forming wiring circuits 70 and 73 electrically connected to the connection socket 60 on the surfaces (upper surface 522 and lower surface 521) of the resin molded body 52 ([B-2-2-2. Wiring circuit forming step). ]).
 電子モジュール10と電子モジュール50との組み立て工程は、樹脂成形体12から突出している棒状部21を樹脂成形体52に埋設された接続ソケット60に嵌合させるステップを含む。 The step of assembling the electronic module 10 and the electronic module 50 includes a step of fitting the rod-shaped portion 21 protruding from the resin molded body 12 into the connection socket 60 embedded in the resin molded body 52.
 上記の製造方法により、配線回路30は、樹脂成形体12の上面121上および当該上面121に露出する凸構造部22の上面23上に、例えばナノインク等を噴霧する印刷手法などの簡易な方法を用いて形成され得る。その結果、電子モジュール10および電子装置1の製造コストの増大を抑制することができる。 By the above manufacturing method, the wiring circuit 30 uses a simple method such as a printing method of spraying nanoink or the like on the upper surface 121 of the resin molded body 12 and the upper surface 23 of the convex structure portion 22 exposed on the upper surface 121. Can be formed using. As a result, it is possible to suppress an increase in the manufacturing cost of the electronic module 10 and the electronic device 1.
 また、樹脂成形体12上に形成された配線回路30と樹脂成形体52上に形成された配線回路70,73との間の電気的な接続は、樹脂成形体12,52にそれぞれ埋設された接続ピン20および接続ソケット60の機械的な嵌合によって得られる。そのため、配線回路30と配線回路70,73との間の接続にはんだ等の接合材の熱硬化工程等が不要になる。その結果、電子装置1の製造コストを削減できる。 Further, the electrical connections between the wiring circuit 30 formed on the resin molded body 12 and the wiring circuits 70 and 73 formed on the resin molded body 52 are embedded in the resin molded bodies 12 and 52, respectively. Obtained by mechanical fitting of the connection pin 20 and the connection socket 60. Therefore, the connection between the wiring circuit 30 and the wiring circuits 70 and 73 does not require a thermosetting step of a bonding material such as solder. As a result, the manufacturing cost of the electronic device 1 can be reduced.
 上記の製造方法では、接続ピン20が埋設されるように樹脂成形体12を成形するため、特許文献1のように、基板に形成された開口部と接続ピンとを位置合わせする工程がない。これにより、電子モジュール10および電子装置1の製造コストをさらに削減できる。 In the above manufacturing method, since the resin molded body 12 is molded so that the connection pin 20 is embedded, there is no step of aligning the opening formed in the substrate with the connection pin as in Patent Document 1. As a result, the manufacturing cost of the electronic module 10 and the electronic device 1 can be further reduced.
 樹脂成形体12を成形するステップは、射出成形法により成形型82に樹脂を射出するステップをさらに含む。棒状部21の一部を樹脂成形体12から突出させるステップは、成形型82に形成された穴85に棒状部21の一部を挿入するステップを有する。凸構造部22の上面23を樹脂成形体12から露出させるステップは、凸構造部22の上面23が成形型82の表面に接触させるステップを有する。 The step of molding the resin molded body 12 further includes a step of injecting resin into the molding die 82 by an injection molding method. The step of projecting a part of the rod-shaped portion 21 from the resin molded body 12 includes a step of inserting a part of the rod-shaped portion 21 into the hole 85 formed in the molding die 82. The step of exposing the upper surface 23 of the convex structure portion 22 from the resin molded body 12 includes a step of bringing the upper surface 23 of the convex structure portion 22 into contact with the surface of the molding die 82.
 上記の製造方法によれば、穴85に挿入された棒状部21の一部を容易に樹脂成形体12から突出させることができるとともに、成形型82の表面に接触していた凸構造部22の上面23を樹脂成形体12から容易に露出させることができる。 According to the above manufacturing method, a part of the rod-shaped portion 21 inserted into the hole 85 can be easily projected from the resin molded body 12, and the convex structure portion 22 that is in contact with the surface of the molding die 82. The upper surface 23 can be easily exposed from the resin molded body 12.
 さらに、棒状部21の一部が穴85に挿入され、かつ、凸構造部22が成形型82の表面に接触することにより、樹脂成形体12の成形の際に、接続ピン20の倒れが防止される。その結果、接続ピン20の傾き不良の発生を抑制できる。 Further, a part of the rod-shaped portion 21 is inserted into the hole 85, and the convex structure portion 22 comes into contact with the surface of the molding die 82, so that the connecting pin 20 is prevented from falling when the resin molded body 12 is molded. Will be done. As a result, it is possible to suppress the occurrence of poor inclination of the connection pin 20.
 樹脂成形体12を成形するステップは、電極15が樹脂成形体12から露出するように電子部品14を樹脂成形体12に埋設するステップをさらに含む。配線回路30を形成するステップは、電極15上に配線回路30を形成するステップを含む。 The step of molding the resin molded body 12 further includes a step of embedding the electronic component 14 in the resin molded body 12 so that the electrode 15 is exposed from the resin molded body 12. The step of forming the wiring circuit 30 includes a step of forming the wiring circuit 30 on the electrode 15.
 上記の製造方法によれば、電子部品14と接続ピン20とを電気的に接続させることができる。また、電子部品14は、樹脂成形体12に埋設されるため、接続ピン20と接続ソケット60とを嵌合させる際の障害とならない。その結果、接続ピン20と接続ソケット60とをより確実に接続させることができる。 According to the above manufacturing method, the electronic component 14 and the connection pin 20 can be electrically connected. Further, since the electronic component 14 is embedded in the resin molded body 12, it does not hinder the fitting of the connection pin 20 and the connection socket 60. As a result, the connection pin 20 and the connection socket 60 can be more reliably connected.
 <C.変形例>
 (C-1.変形例1)
 図2に示す例では、接続ピン20の棒状部21は、凸構造部22の上面23が露出する樹脂成形体12の上面121から突出するものとした。しかしながら、接続ピン20の棒状部21は、樹脂成形体12において、凸構造部22の上面23が露出する上面121と異なる面から突出してもよい。
<C. Modification example>
(C-1. Modification 1)
In the example shown in FIG. 2, the rod-shaped portion 21 of the connecting pin 20 is assumed to protrude from the upper surface 121 of the resin molded body 12 where the upper surface 23 of the convex structure portion 22 is exposed. However, the rod-shaped portion 21 of the connection pin 20 may protrude from a surface different from the upper surface 121 where the upper surface 23 of the convex structure portion 22 is exposed in the resin molded body 12.
 図8は、変形例1に係る電子モジュールの一例を模式的に示す平面図である。図9は、図8のA-A線に沿った矢視断面図である。図10は、図8に示す電子モジュールに備えられる接続ピンを示す外観斜視図である。 FIG. 8 is a plan view schematically showing an example of the electronic module according to the modified example 1. FIG. 9 is a cross-sectional view taken along the line AA of FIG. FIG. 10 is an external perspective view showing a connection pin provided in the electronic module shown in FIG.
 図10に示されるように、変形例1に係る接続ピン20において、凸構造部22は、棒状部21の長手方向に直交する平面視矩形の板状である。 As shown in FIG. 10, in the connection pin 20 according to the first modification, the convex structure portion 22 has a rectangular plate shape in a plan view orthogonal to the longitudinal direction of the rod-shaped portion 21.
 図8および図9に示されるように、接続ピン20は、樹脂成形体12の側面123から棒状部21の一部が突出し、かつ、凸構造部22の端面25が樹脂成形体12の上面121に露出するように、樹脂成形体12に埋設される。側面123は、配線回路30が形成される樹脂成形体12の上面121に接続し、上面121に直交する面である。端面25は、棒状部21の長手方向に平行な平面である。 As shown in FIGS. 8 and 9, in the connection pin 20, a part of the rod-shaped portion 21 protrudes from the side surface 123 of the resin molded body 12, and the end surface 25 of the convex structure portion 22 is the upper surface 121 of the resin molded body 12. It is embedded in the resin molded body 12 so as to be exposed to. The side surface 123 is a surface that is connected to the upper surface 121 of the resin molded body 12 on which the wiring circuit 30 is formed and is orthogonal to the upper surface 121. The end face 25 is a plane parallel to the longitudinal direction of the rod-shaped portion 21.
 配線回路30は、樹脂成形体12の上面121に露出する凸構造部22の端面25上にも形成される。これにより、配線回路30と接続ピン20との接続信頼性を高めることができる。 The wiring circuit 30 is also formed on the end surface 25 of the convex structure portion 22 exposed on the upper surface 121 of the resin molded body 12. As a result, the connection reliability between the wiring circuit 30 and the connection pin 20 can be improved.
 凸構造部22の端面25は、樹脂成形体12の上面121に連続し、具体的には上面121と同一平面上である。そのため、配線回路30と接続ピン20との接続信頼性を一層高めることができる。 The end surface 25 of the convex structure portion 22 is continuous with the upper surface 121 of the resin molded body 12, and specifically, is on the same plane as the upper surface 121. Therefore, the connection reliability between the wiring circuit 30 and the connection pin 20 can be further improved.
 凸構造部22が平面視矩形の板状であるため、平らな端面25を樹脂成形体12の上面121に露出させることができる。その結果、配線回路30と端面25との接触面積を大きくすることができ、配線回路30と接続ピン20との接続信頼性をさらに高めることができる。 Since the convex structure portion 22 has a rectangular plate shape in a plan view, the flat end surface 25 can be exposed on the upper surface 121 of the resin molded body 12. As a result, the contact area between the wiring circuit 30 and the end face 25 can be increased, and the connection reliability between the wiring circuit 30 and the connection pin 20 can be further improved.
 (C-2.変形例2)
 上記の説明では、射出成形法により樹脂成形体12が成形されるものとした。しかしながら、射出成形法の代わりに、樹脂材を立体形状に積層する積層造形法を用いて、樹脂成形体12が成形されてもよい。
(C-2. Modification 2)
In the above description, it is assumed that the resin molded body 12 is molded by the injection molding method. However, instead of the injection molding method, the resin molded body 12 may be molded by using a layered manufacturing method in which resin materials are laminated in a three-dimensional shape.
 図11は、変形例2に係る樹脂成形体の成形工程を説明する図である。まず、図11(a)に示されるように、電子部品14が貼り付けられた仮固定シート80を型板101上に配置する。仮固定シート80への電子部品14の貼り付け方法は、[B-2-1-1.成形工程]で説明した通りである。型板101は、金属あるいは樹脂(例えばポリカーボネート(PC))によって構成される。 FIG. 11 is a diagram illustrating a molding process of the resin molded product according to the second modification. First, as shown in FIG. 11A, the temporary fixing sheet 80 to which the electronic component 14 is attached is arranged on the template 101. The method of attaching the electronic component 14 to the temporary fixing sheet 80 is described in [B-2-1-1. Molding process]. The template 101 is made of metal or resin (for example, polycarbonate (PC)).
 型板101には穴102が形成されている。接続ピン20の凸構造部22の表面が型板101の上面に接触するまで、接続ピン20の棒状部21が穴102に挿入される。 A hole 102 is formed in the template 101. The rod-shaped portion 21 of the connection pin 20 is inserted into the hole 102 until the surface of the convex structure portion 22 of the connection pin 20 contacts the upper surface of the template 101.
 次に図11(b)に示されるように、3Dプリンタを用いて、インク材を例えば厚さ14μm~20μm程度を塗布して硬化させる工程を規定の高さH3になるまで繰り返すことによりインク材を積層し、樹脂成形体12を成形する。 Next, as shown in FIG. 11B, the ink material is coated with, for example, about 14 μm to 20 μm in thickness using a 3D printer and cured by repeating the process until the specified height H3 is reached. Is laminated to form the resin molded body 12.
 インク材は、例えばアクリロニトリルブタジエンスチレン(ABS)、あるいは、ABSに紫外線硬化物質を混練して作製したインク材であるデジタルABS(ストラタシス社製)である。ABSで構成されたインク材を用いる場合、インク材を塗布した後、インク材を冷却硬化させればよい。デジタルABSで構成されたインク材を用いる場合、インク材を塗布した後、紫外線を照射しインク材を硬化させればよい。 The ink material is, for example, acrylonitrile butadiene styrene (ABS) or digital ABS (manufactured by Stratasys), which is an ink material produced by kneading ABS with an ultraviolet curable substance. When an ink material composed of ABS is used, the ink material may be cooled and cured after the ink material is applied. When an ink material composed of digital ABS is used, the ink material may be applied and then irradiated with ultraviolet rays to cure the ink material.
 インク材の積層の高さH3(つまり、樹脂成形体12の厚み)は、接続ピン20の先端の高さより低く設定してもよい。これにより、接続ピン20の一方端および他方端が樹脂成形体12の上面および下面からそれぞれ突出する。 The height H3 of the laminated ink material (that is, the thickness of the resin molded body 12) may be set lower than the height of the tip of the connection pin 20. As a result, one end and the other end of the connection pin 20 project from the upper surface and the lower surface of the resin molded body 12, respectively.
 次に図11(c)に示されるように、樹脂成形体12を型板101から取り外す。なお、図11(c)には、型板101から取り外すときに裏返された樹脂成形体12が示される。仮固定シート80は、樹脂成形体12の成形時に塗布されるインク材の温度によって変形している。そのため、樹脂成形体12から仮固定シート80を容易に剥離することができる。仮固定シート80の厚みは、樹脂成形体12の厚みに比べて僅かである。そのため、樹脂成形体12において、仮固定シート80と接触していた表面と仮固定シート80と接触していない表面との間の段差は無視できる程度に小さい。 Next, as shown in FIG. 11C, the resin molded body 12 is removed from the template 101. Note that FIG. 11C shows the resin molded body 12 turned inside out when it was removed from the template 101. The temporary fixing sheet 80 is deformed by the temperature of the ink material applied at the time of molding the resin molded body 12. Therefore, the temporary fixing sheet 80 can be easily peeled off from the resin molded body 12. The thickness of the temporary fixing sheet 80 is smaller than the thickness of the resin molded body 12. Therefore, in the resin molded body 12, the step between the surface that was in contact with the temporary fixing sheet 80 and the surface that is not in contact with the temporary fixing sheet 80 is so small that it can be ignored.
 仮固定シート80が樹脂成形体12から剥離されることにより、電子部品14の電極15は、仮固定シート80に接触していた樹脂成形体12の上面121に露出する。電極15の表面は、仮固定シート80に接触していた樹脂成形体12の上面121に連続し、上面121と同一平面上となる。 When the temporary fixing sheet 80 is peeled off from the resin molded body 12, the electrode 15 of the electronic component 14 is exposed on the upper surface 121 of the resin molded body 12 that was in contact with the temporary fixing sheet 80. The surface of the electrode 15 is continuous with the upper surface 121 of the resin molded body 12 that was in contact with the temporary fixing sheet 80, and is flush with the upper surface 121.
 さらに、接続ピン20は、凸構造部22の上面23が型板101に接触するように、型板101に配置される。そのため、凸構造部22の上面23は、樹脂成形体12の上面121に露出する。凸構造部22の上面23と樹脂成形体12の上面121のうち上面23を取り囲む部分とは型板101の上面に接触していたため、凸構造部22の上面23は、樹脂成形体12の上面121に連続し、上面121と同一平面上となる。 Further, the connection pin 20 is arranged on the template 101 so that the upper surface 23 of the convex structure portion 22 comes into contact with the template 101. Therefore, the upper surface 23 of the convex structure portion 22 is exposed on the upper surface 121 of the resin molded body 12. Since the upper surface 23 of the convex structure 22 and the portion of the upper surface 121 of the resin molded body 12 surrounding the upper surface 23 were in contact with the upper surface of the template 101, the upper surface 23 of the convex structure 22 is the upper surface of the resin molded body 12. It is continuous with 121 and is on the same plane as the upper surface 121.
 以上のように、変形例2において、樹脂成形体12を成形する工程は、積層造形法により型板101上に樹脂を積層する工程を含む。樹脂成形体12を成形する工程は、棒状部21の一部を樹脂成形体12から突出させるための工程として、棒状部21を型板101の穴102に挿入する工程(図11(a)参照)を含む。さらに、樹脂成形体12を成形する工程は、凸構造部22の上面23を樹脂成形体12から露出させるための工程として、凸構造部22の上面23を型板101の上面に接触させる工程(図11(a)参照)を含む。 As described above, in the modification 2, the step of molding the resin molded body 12 includes the step of laminating the resin on the template 101 by the additive manufacturing method. The step of molding the resin molded body 12 is a step of inserting the rod-shaped portion 21 into the hole 102 of the template 101 as a step of projecting a part of the rod-shaped portion 21 from the resin molded body 12 (see FIG. 11A). )including. Further, the step of molding the resin molded body 12 is a step of bringing the upper surface 23 of the convex structure portion 22 into contact with the upper surface of the template 101 as a step of exposing the upper surface 23 of the convex structure portion 22 from the resin molded body 12. (See FIG. 11 (a)).
 このようにして成形された樹脂成形体12に対して、上記の[B-2-1-2.配線回路の形成工程]および[B-2-1-3.保護膜の形成工程]が実施されることにより、電子モジュール10が製造される。 With respect to the resin molded body 12 molded in this way, the above [B-2-1-2. Wiring circuit formation process] and [B-2-1-3. The process of forming the protective film] is carried out to manufacture the electronic module 10.
 なお、樹脂成形体52についても、樹脂成形体12と同様に、3Dプリンタを用いた積層造形法によって製造されてもよい。 The resin molded body 52 may also be manufactured by a layered manufacturing method using a 3D printer, similarly to the resin molded body 12.
 (C-3.変形例3)
 図4に示す例では、2つの電子モジュール10,50が積み重ねられるものとした。しかしながら、3つの以上の電子モジュールが積み重ねられてもよい。この場合、隣り合う2つの電子モジュールの一方の電子モジュールに接続ピン20が備えられ、他方に接続ソケット60が備えられ、当該接続ピンが当該接続ソケットに嵌合される。これにより、より複雑な3次元構造の電子回路を構築することができる。
(C-3. Modification 3)
In the example shown in FIG. 4, it is assumed that two electronic modules 10 and 50 are stacked. However, three or more electronic modules may be stacked. In this case, one electronic module of two adjacent electronic modules is provided with a connection pin 20, the other is provided with a connection socket 60, and the connection pin is fitted into the connection socket. This makes it possible to construct an electronic circuit having a more complicated three-dimensional structure.
 <D.付記>
 以下のように、本実施形態は、以下のような開示を含む。
<D. Addendum>
As described below, the present embodiment includes the following disclosures.
 (構成1)
 第1樹脂成形体(12)と、
 前記第1樹脂成形体(12)の第1表面(121)上に形成された第1配線回路(30,30a,30b)と、
 前記第1配線回路(30,30a,30b)を外部の回路と電気的に接続するための接続ピン(20,20a,20b)とを備え、
 前記接続ピン(20,20a,20b)は、
  棒状部(21,21a,21b)と、
  前記棒状部(21,21a,21b)の周面から突出した凸構造部(22,22a,22b)とを含み、
 前記接続ピン(20,20a,20b)は、前記棒状部(21,21a,21b)の一部が前記第1樹脂成形体(12)から突出し、かつ、前記凸構造部(22,22a,22b)の第2表面(23,23a,23b,25)が前記第1表面(121)に露出するように、前記第1樹脂成形体(12)に埋設され、
 前記第1配線回路(30,30a,30b)は、前記第2表面(23,23a,23b,25)上にも形成される、電子モジュール(10)。
(Structure 1)
The first resin molded body (12) and
The first wiring circuit (30, 30a, 30b) formed on the first surface (121) of the first resin molded body (12), and
A connection pin (20, 20a, 20b) for electrically connecting the first wiring circuit (30, 30a, 30b) to an external circuit is provided.
The connection pins (20, 20a, 20b) are
Rod-shaped parts (21, 21a, 21b) and
A convex structure portion (22, 22a, 22b) protruding from the peripheral surface of the rod-shaped portion (21,21a, 21b) is included.
In the connection pins (20, 20a, 20b), a part of the rod-shaped portion (21,21a, 21b) protrudes from the first resin molded body (12), and the convex structure portion (22, 22a, 22b) ) Is embedded in the first resin molded body (12) so that the second surface (23, 23a, 23b, 25) is exposed on the first surface (121).
The electronic module (10) is also formed on the second surface (23, 23a, 23b, 25) of the first wiring circuit (30, 30a, 30b).
 (構成2)
 前記凸構造部(22,22a,22b)は、前記棒状部(21,21a,21b)の長手方向を中心軸とする円板状であり、
 前記第2表面(23,23a,23b)は、前記棒状部(21,21a,21b)の前記長手方向に直交する平面である、構成1に記載の電子モジュール(10)。
(Structure 2)
The convex structure portion (22, 22a, 22b) has a disk shape centered on the longitudinal direction of the rod-shaped portion (21,21a, 21b).
The electronic module (10) according to configuration 1, wherein the second surface (23, 23a, 23b) is a plane orthogonal to the longitudinal direction of the rod-shaped portion (21,21a, 21b).
 (構成3)
 前記棒状部(21,21a,21b)の前記一部は、前記第1樹脂成形体(12)における前記第1表面(121)から突出する、構成1または2に記載の電子モジュール(10)。
(Structure 3)
The electronic module (10) according to the configuration 1 or 2, wherein a part of the rod-shaped portion (21, 21a, 21b) protrudes from the first surface (121) of the first resin molded product (12).
 (構成4)
 前記棒状部(21)の前記一部は、前記第1樹脂成形体(12)における前記第1表面(121)とは異なる第3表面(123)から突出する、構成1に記載の電子モジュール(10)。
(Structure 4)
The electronic module according to configuration 1, wherein the part of the rod-shaped portion (21) protrudes from a third surface (123) different from the first surface (121) of the first resin molded body (12). 10).
 (構成5)
 前記凸構造部(22)は、前記棒状部(21)の長手方向に直交する平面視矩形の板状であり、
 前記第2表面(25)は、前記凸構造部(22)における前記棒状部(21)の前記長手方向に平行な端面である、構成1に記載の電子モジュール(10)。
(Structure 5)
The convex structure portion (22) has a rectangular plate shape in a plan view orthogonal to the longitudinal direction of the rod-shaped portion (21).
The electronic module (10) according to configuration 1, wherein the second surface (25) is an end face of the rod-shaped portion (21) in the convex structure portion (22) parallel to the longitudinal direction.
 (構成6)
 前記第1樹脂成形体(12)は板状であり、
 前記第1表面(121)は、前記第1樹脂成形体(12)の厚み方向に直交し、
 前記棒状部(21,21a)における前記一部とは反対側の端面(24,24a)は、前記第1樹脂成形体(12)における前記第1表面(121)の裏側の第4表面(122)に露出し、
 前記電子モジュール(10)は、
 前記第4表面(122)上および前記端面(24,24a)上に形成された第2配線回路(33)をさらに備える、構成3に記載の電子モジュール(10)。
(Structure 6)
The first resin molded body (12) has a plate shape and has a plate shape.
The first surface (121) is orthogonal to the thickness direction of the first resin molded product (12).
The end faces (24, 24a) of the rod-shaped portions (21, 21a) opposite to the part are the fourth surface (122) on the back side of the first surface (121) of the first resin molded product (12). ),
The electronic module (10)
The electronic module (10) according to configuration 3, further comprising a second wiring circuit (33) formed on the fourth surface (122) and on the end faces (24, 24a).
 (構成7)
 前記第1表面(121)から電極(15,15a,15b)が露出するように前記第1樹脂成形体(12)に埋設された電子部品(14,14a,14b)をさらに備え、
 前記第1配線回路(30,30a,30b)は、前記電子部品(14,14a,14b)の前記電極(15,15a,15b)上にも形成される、構成1から6のいずれかに記載の電子モジュール(10)。
(Structure 7)
An electronic component (14, 14a, 14b) embedded in the first resin molded body (12) is further provided so that the electrodes (15, 15a, 15b) are exposed from the first surface (121).
The first wiring circuit (30, 30a, 30b) is also formed on the electrodes (15, 15a, 15b) of the electronic component (14, 14a, 14b), according to any one of configurations 1 to 6. Electronic module (10).
 (構成8)
 第1電子モジュール(10)と第2電子モジュール(50)とを備える電子装置であって、
 前記第1電子モジュール(10)は、構成1から7のいずれかに記載の前記電子モジュールによって構成され、
 前記第2電子モジュール(50)は、
  第2樹脂成形体(52)と、
  前記第2樹脂成形体(52)の表面(521,522)上に形成された第3配線回路(70,70a,70b,73)と、
  前記第2樹脂成形体(52)に埋設され、前記第3配線回路第3配線回路(70,70a,70b,73)に接続された接続ソケット(60,60a,60b)とを含み、
 前記第1電子モジュール(10)の前記接続ピン(20,20a,20b)は、前記第2電子モジュール(50)の前記接続ソケット(60,60a,60b)に嵌合される、電子装置(1)。
(Structure 8)
An electronic device including a first electronic module (10) and a second electronic module (50).
The first electronic module (10) is composed of the electronic module according to any one of configurations 1 to 7.
The second electronic module (50) is
The second resin molded body (52) and
With the third wiring circuit (70, 70a, 70b, 73) formed on the surface (521, 522) of the second resin molded body (52),
A connection socket (60, 60a, 60b) embedded in the second resin molded body (52) and connected to the third wiring circuit (70, 70a, 70b, 73) is included.
The connection pins (20, 20a, 20b) of the first electronic module (10) are fitted into the connection sockets (60, 60a, 60b) of the second electronic module (50). ).
 (構成9)
 電子モジュール(10)の製造方法であって、
 接続ピン(20)が埋設されるように樹脂成形体(12)を成形するステップを備え、
 前記接続ピン(20)は、
  棒状部(21)と、
  前記棒状部(21)の周面から突出した凸構造部(22)とを含み、
 前記樹脂成形体(12)を成形するステップは、
  前記棒状部(21)の一部を前記樹脂成形体(12)から突出させるステップと、
  前記凸構造部(22)の一部の表面(23,25)を前記樹脂成形体(12)から露出させるステップとを含み、
 前記電子モジュール(10)の製造方法は、さらに、
 前記樹脂成形体(12)の表面上および前記凸構造部(22)の前記一部の表面(23,25)上に配線回路(30)を形成するステップを備える、電子モジュール(10)の製造方法。
(Structure 9)
It is a manufacturing method of the electronic module (10).
A step of molding the resin molded body (12) so that the connecting pin (20) is embedded is provided.
The connection pin (20) is
Rod-shaped part (21) and
The convex structure portion (22) protruding from the peripheral surface of the rod-shaped portion (21) is included.
The step of molding the resin molded body (12) is
A step of projecting a part of the rod-shaped portion (21) from the resin molded body (12),
A step of exposing a part of the surface (23, 25) of the convex structure portion (22) from the resin molded body (12) is included.
Further, the method for manufacturing the electronic module (10) is further described.
Manufacture of an electronic module (10) comprising a step of forming a wiring circuit (30) on the surface of the resin molded body (12) and on the partial surface (23, 25) of the convex structure portion (22). Method.
 (構成10)
 前記樹脂成形体(12)を成形するステップは、射出成形法により成形型(82)に樹脂を射出するステップ、または、積層造形法により型板(101)上に樹脂を積層するステップをさらに含み、
 前記突出させるステップは、前記成形型(82)または前記型板(101)に形成された穴(85,102)に前記棒状部(21)の一部を挿入するステップを有し、
 前記露出させるステップは、前記凸構造部(22)の前記一部の表面(23,25)が前記成形型(82)または前記型板(101)の表面に接触させるステップを有する、構成9に記載の電子モジュール(10)の製造方法。
(Structure 10)
The step of molding the resin molded body (12) further includes a step of injecting the resin into the molding die (82) by the injection molding method or a step of laminating the resin on the template (101) by the laminated molding method. ,
The projecting step includes a step of inserting a part of the rod-shaped portion (21) into a hole (85, 102) formed in the molding mold (82) or the mold plate (101).
The exposing step has the step of bringing the partial surface (23, 25) of the convex structure portion (22) into contact with the surface of the molding die (82) or the mold plate (101). The method for manufacturing the electronic module (10) described.
 (構成11)
 前記樹脂成形体(12)を成形するステップは、電極(15)が前記樹脂成形体(12)から露出するように電子部品(14)を前記樹脂成形体(12)に埋設するステップをさらに含み、
 前記配線回路(30)を形成するステップは、前記電極(15)上に前記配線回路(3)を形成するステップを含む、構成9または10に記載の電子モジュール(10)の製造方法。
(Structure 11)
The step of molding the resin molded body (12) further includes a step of embedding an electronic component (14) in the resin molded body (12) so that the electrode (15) is exposed from the resin molded body (12). ,
The method for manufacturing an electronic module (10) according to the configuration 9 or 10, wherein the step of forming the wiring circuit (30) includes a step of forming the wiring circuit (3) on the electrode (15).
 (構成12)
 電子装置(1)の製造方法であって、
 接続ピン(20)が埋設されるように第1樹脂成形体(12)を成形するステップを備え、
 前記接続ピン(20)は、
  棒状部(21)と、
  前記棒状部(21)の周面から突出した凸構造部(22)とを含み、
 前記第1樹脂成形体(12)を成形するステップは、
  前記棒状部(21)の一部を前記第1樹脂成形体(12)から突出させるステップと、
  前記凸構造部(22)の一部の表面(23,25)を前記第1樹脂成形体(12)から露出させるステップとを含み、
 前記電子装置(1)の製造方法は、さらに、
 前記第1樹脂成形体(12)の表面(121)上および前記凸構造部(22)の前記一部の表面(23,25)上に第1配線回路(30)を形成するステップと、
 接続ソケット(60)が埋設されるように第2樹脂成形体(52)を成形するステップと、
 前記第2樹脂成形体(52)の表面(521,522)上に、前記接続ソケット(60)に電気的に接続する第2配線回路(70,73)を形成するステップと、
 前記第1樹脂成形体(12)から突出している前記棒状部(21)を前記第2樹脂成形体(52)に埋設された前記接続ソケット(60)に嵌合させるステップとを備える、電子装置(1)の製造方法。
(Structure 12)
It is a manufacturing method of the electronic device (1).
A step of molding the first resin molded body (12) so that the connecting pin (20) is embedded is provided.
The connection pin (20) is
Rod-shaped part (21) and
The convex structure portion (22) protruding from the peripheral surface of the rod-shaped portion (21) is included.
The step of molding the first resin molded body (12) is
A step of projecting a part of the rod-shaped portion (21) from the first resin molded body (12),
A step of exposing a part of the surface (23, 25) of the convex structure portion (22) from the first resin molded body (12) is included.
Further, the method for manufacturing the electronic device (1) is further described.
A step of forming the first wiring circuit (30) on the surface (121) of the first resin molded body (12) and on the surface (23, 25) of the part of the convex structure portion (22).
The step of molding the second resin molded body (52) so that the connection socket (60) is embedded,
A step of forming a second wiring circuit (70, 73) electrically connected to the connection socket (60) on the surface (521, 522) of the second resin molded body (52).
An electronic device including a step of fitting the rod-shaped portion (21) protruding from the first resin molded body (12) into the connection socket (60) embedded in the second resin molded body (52). The manufacturing method of (1).
 今回開示された実施形態はすべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は、上記した説明ではなく、請求の範囲によって示され、請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。 The embodiments disclosed this time should be considered to be exemplary in all respects and not restrictive. The scope of the present invention is shown by the scope of claims, not the above description, and is intended to include all modifications within the meaning and scope of the claims.
 1 電子装置、10,50 電子モジュール、12,52 樹脂成形体、14,14a,14b,16,16a,16b,54,54a,54b,56,56a,56b 電子部品、15,15a,15b,17,17a,17b,55,55a,55b,57,57a,57b 電極、20,20a,20b 接続ピン、21,21a,21b 棒状部、22,22a,22b 凸構造部、23,23a,23b,121,522 上面、24,24a,25,62,62a,62b,63,63b 端面、30,30a,30b,31,33,34,70,70a,70b,71,73,74 配線回路、32,35,72,75 保護膜、40 接着層、60,60a,60b 接続ソケット、61,61a,61b,85,102 穴、80,81,90,91 仮固定シート、82,92 成形型、83,93 上型、84,94 下型、101 型板、122,521 下面、123 側面。 1 Electronic device, 10, 50 Electronic module, 12, 52 Resin molded body, 14, 14a, 14b, 16, 16a, 16b, 54, 54a, 54b, 56, 56a, 56b Electronic components, 15, 15a, 15b, 17 , 17a, 17b, 55, 55a, 55b, 57, 57a, 57b electrodes, 20, 20a, 20b connection pins, 21,21a, 21b rod-shaped parts, 22, 22a, 22b convex structure parts, 23, 23a, 23b, 121 , 522 Top surface, 24, 24a, 25, 62, 62a, 62b, 63, 63b End face, 30, 30a, 30b, 31, 33, 34, 70, 70a, 70b, 71, 73, 74 Wiring circuit, 32, 35 , 72, 75 protective film, 40 adhesive layer, 60, 60a, 60b connection socket, 61, 61a, 61b, 85, 102 holes, 80, 81, 90, 91 temporary fixing sheet, 82, 92 molding mold, 83, 93 Upper mold, 84,94 lower mold, 101 template, 122,521 lower surface, 123 side surface.

Claims (12)

  1.  第1樹脂成形体と、
     前記第1樹脂成形体の第1表面上に形成された第1配線回路と、
     前記第1配線回路を外部の回路と電気的に接続するための接続ピンとを備え、
     前記接続ピンは、
      棒状部と、
      前記棒状部の周面から突出した凸構造部とを含み、
     前記接続ピンは、前記棒状部の一部が前記第1樹脂成形体から突出し、かつ、前記凸構造部の第2表面が前記第1表面に露出するように、前記第1樹脂成形体に埋設され、
     前記第1配線回路は、前記第2表面上にも形成される、電子モジュール。
    The first resin molded body and
    A first wiring circuit formed on the first surface of the first resin molded body and
    A connection pin for electrically connecting the first wiring circuit to an external circuit is provided.
    The connection pin
    With a rod-shaped part
    Including a convex structure portion protruding from the peripheral surface of the rod-shaped portion,
    The connection pin is embedded in the first resin molded body so that a part of the rod-shaped portion protrudes from the first resin molded body and the second surface of the convex structure portion is exposed to the first surface. Being done
    The first wiring circuit is an electronic module that is also formed on the second surface.
  2.  前記凸構造部は、前記棒状部の長手方向を中心軸とする円板状であり、
     前記第2表面は、前記棒状部の前記長手方向に直交する平面である、請求項1に記載の電子モジュール。
    The convex structure portion has a disk shape with the longitudinal direction of the rod-shaped portion as the central axis.
    The electronic module according to claim 1, wherein the second surface is a plane orthogonal to the longitudinal direction of the rod-shaped portion.
  3.  前記棒状部の前記一部は、前記第1樹脂成形体における前記第1表面から突出する、請求項1または2に記載の電子モジュール。 The electronic module according to claim 1 or 2, wherein the part of the rod-shaped portion protrudes from the first surface of the first resin molded product.
  4.  前記棒状部の前記一部は、前記第1樹脂成形体における前記第1表面とは異なる第3表面から突出する、請求項1に記載の電子モジュール。 The electronic module according to claim 1, wherein the part of the rod-shaped portion protrudes from a third surface different from the first surface of the first resin molded product.
  5.  前記凸構造部は、前記棒状部の長手方向に直交する平面視矩形の板状であり、
     前記第2表面は、前記凸構造部における前記棒状部の前記長手方向に平行な端面である、請求項1に記載の電子モジュール。
    The convex structure portion has a rectangular plate shape in a plan view orthogonal to the longitudinal direction of the rod-shaped portion.
    The electronic module according to claim 1, wherein the second surface is an end surface of the rod-shaped portion in the convex structure portion parallel to the longitudinal direction.
  6.  前記第1樹脂成形体は板状であり、
     前記第1表面は、前記第1樹脂成形体の厚み方向に直交し、
     前記棒状部における前記一部とは反対側の端面は、前記第1樹脂成形体における前記第1表面の裏側の第4表面に露出し、
     前記電子モジュールは、
     前記第4表面上および前記端面上に形成された第2配線回路をさらに備える、請求項3に記載の電子モジュール。
    The first resin molded body has a plate shape and has a plate shape.
    The first surface is orthogonal to the thickness direction of the first resin molded product.
    The end face of the rod-shaped portion opposite to the part thereof is exposed to the fourth surface on the back side of the first surface of the first resin molded product.
    The electronic module
    The electronic module according to claim 3, further comprising a second wiring circuit formed on the fourth surface and the end face.
  7.  前記第1表面から電極が露出するように前記第1樹脂成形体に埋設された電子部品をさらに備え、
     前記第1配線回路は、前記電子部品の前記電極上にも形成される、請求項1から6のいずれか1項に記載の電子モジュール。
    An electronic component embedded in the first resin molded body is further provided so that the electrode is exposed from the first surface.
    The electronic module according to any one of claims 1 to 6, wherein the first wiring circuit is also formed on the electrodes of the electronic component.
  8.  第1電子モジュールと第2電子モジュールとを備える電子装置であって、
     前記第1電子モジュールは、請求項1から7のいずれか1項に記載の前記電子モジュールによって構成され、
     前記第2電子モジュールは、
      第2樹脂成形体と、
      前記第2樹脂成形体の表面上に形成された第3配線回路と、
      前記第2樹脂成形体に埋設され、前記第3配線回路に接続された接続ソケットとを含み、
     前記第1電子モジュールの前記接続ピンは、前記第2電子モジュールの前記接続ソケットに嵌合される、電子装置。
    An electronic device including a first electronic module and a second electronic module.
    The first electronic module is composed of the electronic module according to any one of claims 1 to 7.
    The second electronic module is
    The second resin molded body and
    A third wiring circuit formed on the surface of the second resin molded body and
    Including a connection socket embedded in the second resin molded body and connected to the third wiring circuit.
    An electronic device in which the connection pin of the first electronic module is fitted into the connection socket of the second electronic module.
  9.  電子モジュールの製造方法であって、
     接続ピンが埋設されるように樹脂成形体を成形するステップを備え、
     前記接続ピンは、
      棒状部と、
      前記棒状部の周面から突出した凸構造部とを含み、
     前記樹脂成形体を成形するステップは、
      前記棒状部の一部を前記樹脂成形体から突出させるステップと、
      前記凸構造部の一部の表面を前記樹脂成形体から露出させるステップとを含み、
     前記電子モジュールの製造方法は、さらに、
     前記樹脂成形体の表面上および前記凸構造部の前記一部の表面上に配線回路を形成するステップを備える、電子モジュールの製造方法。
    It is a manufacturing method of electronic modules.
    With the step of molding the resin molded body so that the connection pin is embedded,
    The connection pin
    With a rod-shaped part
    Including a convex structure portion protruding from the peripheral surface of the rod-shaped portion,
    The step of molding the resin molded body is
    A step of projecting a part of the rod-shaped portion from the resin molded body,
    Including a step of exposing a part of the surface of the convex structure portion from the resin molded body.
    The method of manufacturing the electronic module further
    A method for manufacturing an electronic module, comprising a step of forming a wiring circuit on the surface of the resin molded body and on the surface of the part of the convex structure portion.
  10.  前記樹脂成形体を成形するステップは、射出成形法により成形型に樹脂を射出するステップ、または、積層造形法により型板上に樹脂を積層するステップをさらに含み、
     前記突出させるステップは、前記成形型または前記型板に形成された穴に前記棒状部の一部を挿入するステップを有し、
     前記露出させるステップは、前記凸構造部の前記一部の表面が前記成形型または前記型板の表面に接触させるステップを有する、請求項9に記載の電子モジュールの製造方法。
    The step of molding the resin molded body further includes a step of injecting the resin into the molding mold by an injection molding method or a step of laminating the resin on the mold plate by a laminated molding method.
    The projecting step includes a step of inserting a part of the rod-shaped portion into a hole formed in the molding die or the template.
    The method for manufacturing an electronic module according to claim 9, wherein the exposed step includes a step in which the surface of the part of the convex structure is brought into contact with the surface of the molding die or the template.
  11.  前記樹脂成形体を成形するステップは、電極が前記樹脂成形体から露出するように電子部品を前記樹脂成形体に埋設するステップをさらに含み、
     前記配線回路を形成するステップは、前記電極上に前記配線回路を形成するステップを含む、請求項9または10に記載の電子モジュールの製造方法。
    The step of molding the resin molded body further includes a step of embedding an electronic component in the resin molded body so that the electrode is exposed from the resin molded body.
    The method for manufacturing an electronic module according to claim 9 or 10, wherein the step of forming the wiring circuit includes a step of forming the wiring circuit on the electrode.
  12.  電子装置の製造方法であって、
     接続ピンが埋設されるように第1樹脂成形体を成形するステップを備え、
     前記接続ピンは、
      棒状部と、
      前記棒状部の周面から突出した凸構造部とを含み、
     前記第1樹脂成形体を成形するステップは、
      前記棒状部の一部を前記第1樹脂成形体から突出させるステップと、
      前記凸構造部の一部の表面を前記第1樹脂成形体から露出させるステップとを含み、
     前記電子装置の製造方法は、さらに、
     前記第1樹脂成形体の表面上および前記凸構造部の前記一部の表面上に第1配線回路を形成するステップと、
     接続ソケットが埋設されるように第2樹脂成形体を成形するステップと、
     前記第2樹脂成形体の表面上に、前記接続ソケットに電気的に接続する第2配線回路を形成するステップと、
     前記第1樹脂成形体から突出している前記棒状部を前記第2樹脂成形体に埋設された前記接続ソケットに嵌合させるステップとを備える、電子装置の製造方法。
    It is a manufacturing method of electronic devices.
    A step of molding the first resin molded body so that the connection pin is embedded is provided.
    The connection pin
    With a rod-shaped part
    Including a convex structure portion protruding from the peripheral surface of the rod-shaped portion,
    The step of molding the first resin molded body is
    A step of projecting a part of the rod-shaped portion from the first resin molded body,
    Including a step of exposing a part of the surface of the convex structure portion from the first resin molded body.
    The method for manufacturing the electronic device further describes.
    A step of forming a first wiring circuit on the surface of the first resin molded product and on the surface of the part of the convex structure portion,
    The step of molding the second resin molded body so that the connection socket is embedded,
    A step of forming a second wiring circuit electrically connected to the connection socket on the surface of the second resin molded body, and
    A method for manufacturing an electronic device, comprising a step of fitting the rod-shaped portion protruding from the first resin molded body into the connection socket embedded in the second resin molded body.
PCT/JP2020/000052 2019-03-19 2020-01-06 Electronic module, electronic device, and manufacturing methods therefor WO2020188955A1 (en)

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