WO2020177467A1 - 智能电瓶线夹、一体式启动电源装置及启动打火方法 - Google Patents
智能电瓶线夹、一体式启动电源装置及启动打火方法 Download PDFInfo
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- WO2020177467A1 WO2020177467A1 PCT/CN2019/130116 CN2019130116W WO2020177467A1 WO 2020177467 A1 WO2020177467 A1 WO 2020177467A1 CN 2019130116 W CN2019130116 W CN 2019130116W WO 2020177467 A1 WO2020177467 A1 WO 2020177467A1
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- charging circuit
- battery
- car
- preset
- bypass
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- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000007600 charging Methods 0.000 claims abstract description 280
- 238000005070 sampling Methods 0.000 claims description 22
- 238000001514 detection method Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 description 7
- 101100236764 Caenorhabditis elegans mcu-1 gene Proteins 0.000 description 6
- 230000009471 action Effects 0.000 description 6
- 239000007858 starting material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004146 energy storage Methods 0.000 description 5
- 238000010278 pulse charging Methods 0.000 description 5
- 230000032683 aging Effects 0.000 description 4
- 230000006399 behavior Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000005059 dormancy Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J1/00—Circuit arrangements for dc mains or dc distribution networks
- H02J1/10—Parallel operation of dc sources
- H02J1/122—Provisions for temporary connection of DC sources of essentially the same voltage, e.g. jumpstart cables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
- B60Q9/00—Arrangement or adaptation of signal devices not provided for in one of main groups B60Q1/00 - B60Q7/00, e.g. haptic signalling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/0207—Wire harnesses
- B60R16/0215—Protecting, fastening and routing means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/03—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for supply of electrical power to vehicle subsystems or for
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
-
- H02J7/0026—
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/0034—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits using reverse polarity correcting or protecting circuits
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/0036—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits using connection detecting circuits
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0047—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with monitoring or indicating devices or circuits
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0068—Battery or charger load switching, e.g. concurrent charging and load supply
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/34—Parallel operation in networks using both storage and other dc sources, e.g. providing buffering
- H02J7/342—The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging
Definitions
- the invention belongs to the technical field of automobiles, and in particular relates to a smart battery clamp for emergency starting of automobiles, an integrated starting power supply device and an automobile starting method.
- the ignition of the car can be completed by using the electric energy stored in the car battery itself under normal conditions, but if the energy storage of the car battery is aging or other reasons are insufficient, an additional starting power supply is needed to start the ignition.
- a smart battery cable clamp (hereinafter referred to as the "clamp") is required to connect the starting power supply to the car battery.
- the current car smart emergency starting clamp mainly has the following working methods:
- the starting power supply can provide electricity for ignition of the car.
- the car battery voltage is very low (for example, the battery voltage is less than 0.2V)
- the wire clamp cannot be turned on. At this time, even if the starting power supply has electricity, it cannot supply power to the car battery, and the car cannot start ignition.
- the wire clamp detects the existence of the car battery, the wire clamp is turned on, the starting power supply and the car battery have been connected for 30s (or other short time), the operator can start the car normally within this time. However, if the clamp is turned on for 30s or longer, if the car battery capacity is relatively large, a large current will be generated during the turn-on time, which will consume the power of the starting power supply, resulting in a reduction in the number of ignitions of the starting power supply. Will accelerate the aging of the battery.
- the wire clamp cannot detect the presence of the car battery, but the operator knows that the wire clamp has been connected to the battery.
- the operator can use a button (or switch) to force the wire clip to conduct and ignite the car. In this way, by pressing the button, the clamp is forced to turn on.
- the clamp is forced to turn on.
- it increases the complexity of the operation and requires manual operation. If the manual judgment is wrong-for example, when the battery is short-circuited, the clamp is forced to turn on at this time. It may cause the wire clip to overheat and burn or the battery to become extremely hot, causing a fire.
- increased material costs expensive.
- the technical problem to be solved by the present invention is how to recognize the car battery and start the ignition when the battery power of the car is low, so as to effectively avoid false triggering of a short circuit.
- a smart battery clamp for emergency start of a car includes an input terminal for connecting with a starting power source and for holding a car battery.
- the clamping end on the electrode further includes a charging part connected between the input end and the clamping end, and the charging part is used to pass the electric energy of the starting power source received by the input end through the clamping end Charge the car battery;
- the charging part includes:
- the main charging circuit connected between the input end and the clamping end, is used to charge the car battery in the form of a large current when the control is turned on;
- the bypass charging circuit is connected between the input end and the clamping end, and is used to precharge the car battery when the control is turned on;
- the controller is used to first control the bypass charging circuit to be connected to pre-charge the car battery, and when it is detected that the output voltage of the bypass charging circuit meets the preset load condition compared with the input voltage, The main charging circuit is controlled to be connected to charge the car battery so that the car can start ignition.
- an embodiment of the present invention also provides an integrated starting power supply device, which is characterized by comprising a starting power supply and a smart battery cord clamp; the smart battery cord clamp is the smart battery cord clamp described in the first aspect;
- the start-up power supply includes a battery part, a temperature sampling module, and an MCU.
- the temperature sampling module is used to detect the temperature of the battery part and report it to the MCU. When the temperature of the battery part is too high, the MCU reports The smart battery clamp sends out an indication signal to stop working.
- the embodiment of the present invention also provides an emergency starting method for a car, which is applied to a smart battery clamp for emergency start of a car;
- the smart battery clamp includes an input terminal for connecting with a starting power source and a clamp for clamping
- the clamping end on the electrode of the car battery further includes a charging part connected between the input end and the clamping end, and the charging part is used to pass the electric energy of the starting power source received by the input end through the
- the clamping end charges the car battery;
- the car ignition method includes the following steps:
- the main charging circuit When it is detected that the output voltage of the bypass charging circuit is compared with the input voltage to meet the preset load condition, the main charging circuit is controlled to be turned on to charge the car battery in the form of a large current, so that the car can start ignition.
- Each of the above-mentioned embodiments is provided with a bypass charging circuit.
- the car battery can be precharged through the bypass charging circuit to identify whether it is a real battery or load.
- the main charging circuit will be controlled to charge the car battery, which can effectively avoid false triggering of short circuits.
- FIG. 1 is a schematic structural diagram of a smart battery cord clamp provided by a first embodiment of the present invention
- Figure 2 is an external view of the smart battery cord clamp provided by the first embodiment of the present invention.
- FIG. 3 is a circuit structure diagram of the charging part of the smart battery cord clamp provided by the second embodiment of the present invention.
- Fig. 4 is a schematic diagram of ports of the MCU in Fig. 3;
- FIG. 5 is a circuit structure diagram of the charging part of the smart battery cord clamp provided by the third embodiment of the present invention.
- FIG. 6 is a structural diagram of an integrated starting power supply with a built-in smart battery clamp provided by the fifth embodiment of the present invention.
- FIG. 7 is a flowchart of a method for starting ignition of a car according to a sixth embodiment of the present invention.
- FIG. 8 is a flowchart of a method for starting ignition of a car provided by a seventh embodiment of the present invention.
- Fig. 9 is a flowchart of a method for starting ignition of a car according to an eighth embodiment of the present invention.
- Each embodiment of the present invention is provided with a bypass charging circuit.
- the car battery When the power of the car battery is very low, the car battery is pre-charged through the bypass charging circuit first, and then the car battery is pre-charged to meet the preset loading conditions. Control the main charging circuit to charge the car battery.
- FIG. 1 shows the structural principle of the smart battery cord clamp provided by the first embodiment of the present invention, and the smart battery cord clamp can be used for emergency start of a car.
- the smart battery clamp 2 is connected between the starting power supply 1 and the car battery 3.
- the starting power supply 1 connects the car battery through the smart battery clamp 2 3 Perform charging to start ignition of the car.
- the smart battery clamp 2 has an input terminal Vin and a clamping terminal.
- the input terminal Vin is connected to the starting power supply 1.
- the clamping terminal needs to be clamped on the electrode of the car battery 3.
- the clamping terminal also serves as a smart battery clamp 2 voltage output terminal Vout.
- the smart battery clamp 2 also includes a charging part connected between the input terminal Vin and the clamping terminal, and the charging part is used to charge the car battery 3 through the clamping terminal with the electric energy of the starting power source 1 received by the input terminal Vin. , Together with the input terminal Vin and the clamping terminal form a charging circuit.
- FIG. 2 shows the appearance of the smart battery clamp.
- the two input terminals Vin+ and Vin- are connected to the positive and negative poles of the starting power supply 1, and the two clamping terminals Vout+ and Vout- are respectively clamped in the car On the positive and negative poles of the battery 3.
- the above-mentioned charging unit includes: a main charging circuit 21, a bypass charging circuit 22 and a controller 23.
- the main charging circuit 21 is electrically connected between the input terminal Vin and the clamping terminal, and is used to charge the car battery 3 when it is controlled to be turned on.
- the bypass charging circuit 22 is electrically connected between the input terminal Vin and the clamping terminal, and is used to precharge the car battery 3 when it is controlled to be turned on.
- the controller 23 is used to first control the bypass charging circuit 22 to switch on to pre-charge the car battery 3, and then control when the output voltage of the bypass charging circuit 22 is compared with the input voltage to meet the preset loading conditions
- the main charging circuit 21 is turned on to charge the car battery 3 so that the car can start ignition.
- the preset loading conditions are related to the relative relationship between the output voltage and the input voltage of the bypass charging circuit 22, and when the relative relationship between the output voltage and the input voltage of the bypass charging circuit 22 conforms to the preset
- the load condition it can be considered that the output of the smart battery clamp 2 is loaded, and the main charging circuit 21 can be controlled to be connected to judge the ignition. Otherwise, the output of the smart battery clamp 2 is considered to be unloaded and not performed Fire judgment.
- the output voltage of the smart battery clamp 2 can be set to be lower than the input voltage by more than a certain magnitude, for example, by more than 0.3V.
- the bypass charging circuit 22 can be controlled to pre-charge the car battery 3 to identify whether it is a real battery or load, and then control the main circuit charging when the pre-charged reaches the preset load condition.
- the circuit 21 charges the car battery 3, which can effectively avoid the false triggering of a short circuit.
- the second embodiment of the present invention provides a circuit structure of the above-mentioned charging part.
- Bat+ represents the positive electrode 11 of the starting power source 1
- Bat- represents the negative electrode 12 of the starting power source 1
- Vout+ and Vout- represent two clamping ends clamped on the positive and negative electrodes of the car battery 3, respectively.
- the main charging circuit 21 of the charging part is a circuit mainly used for high current, which is convenient to start the car.
- the main charging circuit 21 includes a main circuit switch 211.
- the main circuit switch 211 When the main circuit switch 211 is controlled to be turned on, the A loop is formed between the power supply 1 and the car battery 3 to realize charging.
- the main circuit switch 211 When the main circuit switch 211 is controlled to be turned off, the power supply 1 is activated to stop charging the car battery 3 through the main circuit charging circuit 21.
- the main circuit switch 211 may be implemented based on a relay, or may be based on multiple parallel switches (such as parallel MOS transistors) or other switches suitable for large currents.
- the bypass charging circuit 22 of the charging unit includes a bypass module 221.
- the bypass module 221 is implemented based on a bypass switch.
- the switch can be a MOS tube with opposite body diode conduction directions, or a signal relay or optocoupler.
- a loop is formed between the starter power supply 1 and the car battery 3 to achieve pre-charging.
- the bypass switch is controlled to be turned off, the starter power supply 1 stops charging through the bypass charging circuit 22
- the car battery 3 is pre-charged.
- the bypass module 221 may also include a current-limiting resistor and/or a diode to prevent the circuit flowing through the bypass from being too large or the current being reversed.
- the controller 23 is implemented based on the MCU 231.
- it can be an MCU whose model is HR7P169B or HR7P153 or HT66F0175 or HT66F0172.
- Figure 4 shows some of the ports of the MCU 231.
- Port 1 and port 10 are respectively the GND terminal and the power input terminal VCC. , Used to supply power to MCU 231.
- MCU 231 can give a status prompt;
- port 2 is the output voltage sampling terminal, used to sample the output voltage of the clamping terminal of smart battery clamp 2;
- port 3 is the input voltage sampling terminal , Used to sample the input voltage at the connection between the smart battery clamp 2 and the starting power supply 1;
- port 4 is the current sampling terminal, which can sample the current flowing from the starting power supply 1 to the smart battery clamp 2 or the smart battery cable Clamp 2 reverses the current of starter power supply 1. By sampling the reverse current, it prevents starter power supply 1 from being reversed and protects starter power supply 1.
- Port 5 is the clamp temperature sampling terminal;
- port 6 is the bypass drive signal terminal SW, used It outputs a drive signal to the bypass module 221 to control the bypass module 221 to turn on;
- port 7 is the main drive signal terminal Relay, used to output a drive signal to the main switch 211 to control the main switch 211 to turn on;
- port 8 is The sound alarm signal output terminal is used to give sound prompt information to remind the user to pay attention to the current state, and connect to a sounding device such as a buzzer;
- port 9 is a photoelectric alarm signal output terminal, which can be connected to LED light display or LED digital tube display , LED lights can be one or more, and can be different colors of LED lights, LED digital tubes can also use different colors, display values or characters, in order to prompt different working status, for example, the current bypass charging circuit 22
- the charging state is also the charging state of the main charging circuit 21, the temperature state of the smart battery clamp 2, and so on.
- the charging unit further includes an auxiliary power supply module 24, which is connected to the positive electrode 11, the negative electrode 12 of the starting power supply 1, the GND terminal (port 1) and the VCC terminal (port 1) of the MCU 231, and To take power from the starting power supply 1 and convert it to the MCU 231 adapts the voltage to supply power for MCU 231.
- the charging unit also includes an output voltage sampling module 25, which is connected to the output terminal of the main charging circuit 21 and the output voltage sampling terminal (port 2) of the MCU 231 to sample the output voltage of the main charging circuit 21.
- the MCU 231 According to the sampling results, the charging process of the main charging circuit 21 is controlled accordingly.
- the charging unit also includes a battery voltage sampling module 26, which is connected to the positive electrode 11 and negative electrode 12 of the starting power supply 1, and the input voltage sampling terminal (port 3) of the MCU 231, to sample the voltage of the starting power supply 1, and the MCU 231 according to the sampling results
- the pre-charging process of the bypass charging circuit 22 and the charging process of the main charging circuit 21 are controlled accordingly.
- the charging unit also includes a current sampling module 27, which is connected to the clamping end Vout- of the smart battery clamp 2, the negative electrode 12 of the starting power supply 1, and the current sampling end (port 3) of the MCU 231, which can sample the flow of the starting power supply 1 to the smart
- the current in the direction of the battery clamp 2 can also be sampled from the current of the smart battery clamp 2 reverse charging start power supply 1.
- the MCU 231 can control the main charging circuit 21 or the bypass charging circuit 22 to disconnect in time, To protect the starting power 1.
- the charging part also includes a temperature sampling module 28, which can be attached to the smart battery clamp 2 and connected to the clamp temperature sampling end (port 5) of the MCU 231.
- a temperature sampling module 28 can be attached to the smart battery clamp 2 and connected to the clamp temperature sampling end (port 5) of the MCU 231.
- the MCU 231 can control the main charging circuit 21 or the bypass charging circuit 22 to disconnect in time for over-temperature protection, and can also give an audible and visual alarm through ports 8 and 9.
- the charging unit also includes a display/alarm module 29, which is connected to port 8 and port 9 of the MCU 231, which can be specifically a buzzer, LED lights/LED digital tubes, etc., for sound and light alarms under the control of the MCU 231.
- the charging part also includes a polarity reversal detection module 20, which is connected to the two clamping ends Vout+ and Vout- of the smart battery clamp 2, and MCU The reverse connection signal identification terminal of 231 is connected.
- the MCU 231 can give an optical alarm through the port 8 and the port 9.
- the polarity reversal detection module 20 includes an optocoupler inside. The detection principle is through the positive and negative poles of the primary diode of the optocoupler, which is normally connected to the negative pole of the car battery 3.
- the optocoupler primary diode is connected to the battery positive and the negative electrode is connected to the car battery 3 negative electrode, it will trigger the optocoupler to conduct, and the reverse connection signal of the car battery 3 will be transmitted to the MCU 231 through the optocoupler.
- the bypass charging circuit 22 in this embodiment includes at least two sub-bypass charging circuits with different resistances, wherein each sub-bypass charging circuit is connected in parallel to the input end of the smart battery clamp 2 and Between the clamping ends.
- multiple bypass modules may be provided on the basis of the second embodiment. Two bypass modules are shown as an example in FIG. 5.
- the process of the controller 23 controlling the pre-charging of the bypass charging circuit 22 is as follows: the controller 23 cyclically controls the bypass charging circuits to be turned on during the bypass charging cycle to pre-charge the car battery.
- the controller 23 controls the charging process of the main charging circuit 21 as follows: when the controller 23 detects that the output voltage of the sub-bypass charging circuit meets the preset load condition compared with the input voltage, the controller 23 controls the main charging circuit 21 to connect. To charge the car battery so that the car can start and fire.
- one way corresponds to a large load with high output voltage (referring to a car battery with a smaller resistance), and the other way corresponds to a small load with a low output voltage (referring to a car battery with a larger resistance) ).
- a large load small resistance
- the main function is to expand the load range, and the load from 4 ohm to 2K ohm can be identified.
- the third embodiment is different from the second embodiment in that a unidirectional diode D can be directly used to replace the polarity reversal detection module 20 in the second embodiment, and the anode of the diode D is connected to each Bypass module, the cathode is connected to the clamping terminal Vout+.
- the fourth embodiment of the present invention also provides a smart battery clamp for emergency starting of automobiles.
- this embodiment is mainly applicable to the situation of insufficient energy storage caused by the aging of the car battery 3 or other reasons.
- the energy storage capacity of the car battery 3 may be various, and some may have acceptable energy storage capacity. Some may only save a small amount of power.
- the controller is different for different car batteries 3 Charging method.
- the main charging circuit 21 is further controlled to charge the car battery 3, and the charging method is related to the voltage value of the car battery 3 after precharging.
- This embodiment is mainly divided into two charging methods. Two voltage intervals are set as the criterion for selecting the charging method. Among them, the preset first voltage interval is relatively low, for example, it can be set between 0.5V-9V, and the preset The second voltage interval is relatively high, for example, it can be set to be higher than 9V.
- the charging method corresponding to the first voltage interval is "pulse charging", which is suitable for a one-button start car : in each main circuit charging cycle and the number of times the car battery is charged does not exceed the number of charging times threshold, the controller 23 will detect if The voltage to the clamping end is in the preset first voltage interval after pre-charging, then the main charging circuit 21 is controlled to be turned on once every preset time interval, and it will remain turned on for the first time period after each turn on State to charge the car battery 3.
- the charging times threshold can be set to 7 in each main charging circuit 21 charging cycle.
- the number of charging times is up to 7 times, and the main charging circuit 21 is controlled to be connected to charge the car battery 3 for 4 seconds every 0.35s until the battery voltage rises above 9V, and the entire cycle lasts for 30s.
- the "pulse charging” method can meet the normal ignition demand of the car when the voltage of the car battery 3 is too low, and it also effectively solves the problem that the battery of the starting power supply 1 is consumed too quickly and emptied due to the long turn-on time of the main charging circuit 21 The problem, it can effectively deal with the situation that the car battery has been completely damaged, even if the car battery 3 is not connected, it can be directly connected to the positive and negative poles of the starter motor.
- the charging method corresponding to the second voltage range is "drop detection charging", which is suitable for both one-key-start cars and keys-start cars : if the controller 23 detects that the voltage at the clamping end is at a preset value after precharging The second voltage interval, and then the drop amplitude within the preset drop detection time exceeds the preset first drop threshold, then the main charging circuit 21 is controlled to be turned on and remains turned on for the second time to charge the car battery 3 to charge.
- the clamping terminal voltage is higher than 9V, only when it detects that the drop amplitude within the preset drop detection time exceeds the preset first drop threshold, it is considered that the clamping terminal voltage has an ignition action.
- the main charging circuit 21 It is necessary to control the main charging circuit 21 to be turned on, so that the starting power supply 1 can charge the car battery 3 to supplement power.
- the preset drop detection duration can be set to 100ms
- the preset first drop threshold is 0.75V
- the second duration is 3s.
- bypass charging circuit 22 is turned on, and the maximum resistance R of the bypass charging circuit 22 is generally only 0.51A loss, which will not have a big impact on the battery power of the starting power supply 1.
- This way of detecting the car's ignition behavior by detecting the drop of the battery voltage 3 can greatly reduce the power loss of the starting power supply 1, and extend the number of ignitions and battery life.
- the car owner may start the ignition at any time during each main circuit charging cycle. If there is a fire at the last moment, it is possible that the main circuit charging circuit 21 is suddenly disconnected, causing the start to fail.
- the main circuit switch 211 of the main circuit charging circuit 21 is implemented by a relay, the relay may also encounter a large current at the moment the car starts. Disconnect, there is a risk of relay sticking. In order to eliminate this risk, it is necessary to appropriately extend the on-time of the main charging circuit 21 when the ignition action is detected at the last moment.
- the controller 23 detects that the voltage drop at the input terminal exceeds the preset second drop threshold and the voltage at the input terminal is lower than the preset lower limit, it controls the main circuit
- the charging circuit 21 continues to be in the on state for the subsequent preset extended time period.
- the controller 23 needs to control the main charging circuit 21 in Continue to keep the connected state within the extended 3s.
- the controller 23 detects whether the output voltage of the bypass charging circuit 22 compared with the input voltage meets the preset loading condition by the following method: after detecting that the voltage of the clamping terminal is continuously lower than the voltage of the input terminal for the third period of time
- the preset amplitude is considered to meet the preset loading conditions.
- the third duration can be set to 0.3s
- the preset amplitude can be set to 0.3V.
- the smart battery clamp 2 may accidentally fall off.
- the controller 23 controls the main charging circuit 21 to turn on to charge the car battery 3, if it detects that the voltage at the clamping end is at the fourth
- the main charging circuit 21 is controlled to be disconnected to avoid unnecessary discharge of the starting power source 1.
- the fourth time period can be set to 1s, and the preset increase threshold can be set to 0.3V.
- the controller 23 will control the bypass charging circuit 22 to be turned off during most of the time when the main charging circuit 21 is turned on.
- the main circuit switch 211 in the main circuit charging circuit 21 may be slow to turn on (for example, when the main circuit switch 211 is implemented by a relay), if the bypass charging circuit 22 is immediately disconnected, this may happen.
- the main circuit switch 211 has not been completely turned on, in order to ensure that the controller 23 can always detect the output voltage, it is necessary to set the main circuit charging circuit 21 and the bypass charging circuit 22 to have an overlapping turn-on time.
- the charging circuit 21 is disconnected, in order to prevent the main charging circuit 21 from disconnecting before the bypass charging circuit 22 is connected, it is necessary to control the bypass charging circuit 22 to be connected in advance, that is, the main charging circuit 21 and the bypass charging circuit 22 There is a time for common on and off to pass.
- the controller 23 controls the bypass charging circuit 22 to be turned off after the main charging circuit 21 is turned on and the first preset delay period has elapsed. After the charging circuit 21 is disconnected and the second preset delay period has elapsed, the bypass charging circuit 22 is controlled to be disconnected, and the bypass charging circuit 22 is controlled to remain in the ON state for the rest of the time.
- the fifth embodiment of the present invention also provides an integrated starting power supply device with a built-in smart battery clip.
- the integrated starting power supply device 6 includes a starting power supply 61 and The smart battery cable clamp 62, wherein the starting power supply 61 in this embodiment is the same as the starting power supply 1 in the above embodiments, and the smart battery cable clamp 62 in this embodiment is the same as the smart battery cable clamp 2 in the above embodiments
- the starting power supply 61 includes a battery part and the MCU 1, and a switch component 611 is also connected to the MCU 1, and the switch component 611 can be designed in the form of a button.
- the starting power supply 61 realizes electrical signal communication with the controller MCU 2 of the smart battery clamp 62 through its own MCU1.
- the smart battery clamp 62 When the car needs to be fired, the smart battery clamp 62 is activated by controlling the switch assembly 611 to open (for example, pressing a button), and when the clamp is not required, the switch assembly 611 is closed (for example, pressing the button again).
- the smart battery cable clamp 62 stops working to prevent the smart battery cable clamp 62 from being turned on by mistake.
- the MCU 1 sends a start/stop signal to the smart battery cable
- the controller MCU 2 of the clamp 62, and the smart battery clamp 62 controlled start/stop operation.
- a temperature sampling module 612 is provided on the battery part of the starting power supply 61.
- the temperature sampling module 612 can be attached to the battery part and connected to the MCU 1 for detecting the temperature of the battery part.
- MCU 1 sends a stop instruction signal to the controller MCU 2 of the smart battery clamp 62 to make the smart battery clamp 62 actively stop working and avoid starting the power supply 61 Due to the occurrence of explosions caused by excessively high discharge temperature, disconnect the starting power source 61 from the car battery in time.
- the sixth embodiment of the present invention provides a method for starting ignition of a car, which is applied to a smart battery clamp for emergency start of a car.
- the smart battery clamp includes an input terminal for connecting with a starting power source and is used to clamp the car battery.
- the clamping end on the electrode also includes a charging part connected between the input end and the clamping end, and the charging part is used for charging the car battery through the clamping end with the electric energy of the starting power received by the input end.
- the smart battery clip has the structure shown in FIG. 1, and the charging part has the structure shown in FIG. 3.
- the method for starting ignition of a car includes the following steps:
- Step S701 controlling the bypass charging circuit to be connected to pre-charge the car battery.
- the purpose of pre-charging is to detect whether the load (ie, car battery) connected to the clamping end is true and effective, and to avoid false triggering of a short circuit.
- Step S702 When it is detected that the output voltage of the bypass charging circuit meets the preset load condition compared with the input voltage, the main charging circuit is controlled to be turned on to charge the car battery, so that the car can start ignition.
- the preset load condition is related to the relative relationship between the output voltage and the input voltage of the bypass charging circuit 22.
- the relative relationship between the output voltage and the input voltage of the bypass charging circuit 22 conforms to the preset band Under the load condition, it can be considered that the output of the smart battery clamp 2 is loaded, and the main charging circuit 21 can be controlled to be connected for ignition judgment. Otherwise, the output of the smart battery clamp 2 is considered to be unloaded and no ignition judgment is performed.
- the output voltage of the smart battery clamp 2 can be set to be lower than the input voltage by more than a certain magnitude, for example, by more than 0.3V.
- the bypass charging circuit 22 can be controlled to pre-charge the car battery 3 to identify whether it is a real battery or load. When the pre-charged reaches the preset load condition, the main circuit charging is controlled. The circuit 21 charges the car battery 3, which can effectively avoid the false triggering of a short circuit.
- the seventh embodiment of the present invention provides a method for starting ignition of an automobile, as shown in FIG. 8, wherein the bypass charging circuit includes at least two sub-bypass charging circuits with different resistances.
- Each sub-bypass charging circuit is connected in parallel between the input end and the clamping end, please refer to FIG. 5.
- Step S701 is specifically: Step S701', cyclically controlling each sub-bypass charging circuit to be connected in the bypass charging cycle to pre-charge the car battery.
- Step S702 is specifically: Step S702', when it is detected that the output voltage of the sub-bypass charging circuit is compared with the input voltage to meet the preset load condition, then the main charging circuit is controlled to be turned on to charge the car battery , So that the car can start ignition.
- one way corresponds to a large load with high output voltage (referring to a car battery with a smaller resistance), and the other way corresponds to a small load with a low output voltage (referring to a car battery with a larger resistance) ).
- a large load small resistance
- the main function is to expand the load range, and the load from 4 ohm to 2K ohm can be identified.
- step S702 includes:
- step S7021 in each main loop charging cycle and the number of times of charging the car battery does not exceed the number of charging times threshold, if it is detected that the voltage of the clamping terminal is in the preset first voltage interval, the control will be performed every preset time interval.
- the main charging circuit is connected once, and is kept in the connected state for the first time period after each connection to charge the car battery.
- This step is "pulse charging", which is suitable for a one-button start car. For example, if the voltage of the clamping terminal is between 0.5V and 9V, the voltage of the car battery is considered too low.
- the threshold of the number of charging times can be set in each main circuit
- the threshold of the number of charging times in the charging cycle of the charging circuit is 7, and the number of charging times of the car battery is up to 7 times.
- the main charging circuit is controlled every 0.35s to charge the car battery 3 for 4s, until the battery voltage rises above 9V, the whole cycle is maintained 30s.
- the "pulse charging” method can meet the normal ignition requirements of the car when the car battery voltage is too low, and it also effectively solves the problem of the battery power consumption of the starting power source being too fast and emptying due to the long connection time of the main charging circuit. It can effectively deal with the situation that the car battery has been completely damaged, even if the car battery 3 is not connected, it can be directly connected to the positive and negative electrodes of the starting motor.
- Step S7022 if it is detected that the voltage of the clamping terminal is in the preset second voltage interval, and then the drop amplitude within the preset drop detection time exceeds the preset first drop threshold, control the main circuit charging circuit to connect And keep the connected state for the second time period to charge the car battery.
- This step is “drop detection charging”, which is suitable for both one-key-start cars and keys-start cars. If it is detected that the voltage of the clamping end is in the preset second voltage range after precharging, and then it is preset If the drop amplitude exceeds the preset first drop threshold during the drop detection time period, the main charging circuit is controlled to be turned on and remains turned on for the second time period to charge the car battery.
- the clamping terminal voltage is higher than 9V, only when it detects that the drop amplitude within the preset drop detection time exceeds the preset first drop threshold, it is considered that the clamping terminal voltage has an ignition action.
- the preset drop detection duration can be set to 100ms
- the preset first drop threshold is 0.75V
- the second duration is 3s.
- bypass charging circuit 22 is turned on, and the maximum resistance R of the bypass charging circuit 22 is generally only 0.51A loss, which will not have a big impact on the battery power of the starting power supply 1.
- This way of detecting the car's ignition behavior by detecting the drop of the battery voltage 3 can greatly reduce the power loss of the starting power supply 1, and extend the number of ignitions and battery life.
- step S7023 may also be included. In the last reserved time length of each main circuit charging cycle, if it is detected that the voltage drop of the clamping terminal exceeds the preset second drop threshold, the main circuit charging circuit is controlled to be The subsequent preset extension time will continue to be connected.
- the controller 23 needs to control the main charging circuit 21 in Continue to keep the connected state within the extended 3s.
- step S702 it is also possible to detect whether the output voltage of the bypass charging circuit compared with the input voltage meets the preset load condition by the following method: it is detected that the voltage of the clamping terminal is continuously lower than the voltage of the input terminal for the third period of time
- the preset amplitude is considered to meet the preset loading conditions.
- the third duration can be set to 0.3s
- the preset amplitude can be set to 0.3V.
- Step S702 may also include: when controlling the main charging circuit to connect to charge the car battery, if it is detected that the voltage at the clamping end is at the fourth When the increase within the time period exceeds the preset increase threshold, the main charging circuit 21 is controlled to be disconnected to avoid unnecessary discharge of the starting power source 1.
- the fourth time period can be set to 1s, and the preset increase threshold can be set to 0.3V.
- step S701 and step S702 when switching between steps S701 and S702, the bypass charging circuit is controlled to be disconnected after the main charging circuit is controlled to be turned on and the first preset delay time has elapsed. After the second preset delay time, the bypass charging circuit is controlled to be disconnected, and the bypass charging circuit is controlled to remain connected for the rest of the time.
- the specific principle is as described in the fourth embodiment and will not be repeated.
- the embodiments of the present invention first precharge the car battery through the bypass charging circuit to identify whether it is a real battery or load, and then control the main circuit when it is precharged to meet the preset load conditions
- the charging circuit charges the car battery, which can effectively avoid false triggering of short circuits.
- the forced conduction button is cancelled, unnecessary operation procedures are reduced, and damage caused by the short circuit of the wire clip is avoided in advance.
- the pulse charging method can effectively prevent the starting power supply from emptying, and effectively deal with the situation that the car battery has been completely damaged, even without the battery, directly connected to the positive and negative poles of the starting motor.
- the relay's delayed disconnection function when the car starts can effectively reduce the disconnection current stress of the main circuit switch (relay or other switches) in the main circuit charging circuit, and can effectively extend the service life of the relay.
- the invention can be applied to intelligent battery clamps matching with automobile emergency starting power supplies, automobile emergency starting power supplies, and automobile intelligent wiring clamps.
- the smart battery clamps can also be combined with the starting power source for integrated use.
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Abstract
Description
Claims (10)
- 一种用于汽车应急启动的智能电瓶线夹,其特征在于,包括用于与启动电源连接的输入端、用于夹持在汽车电瓶电极上的夹持端,还包括连接于所述输入端与所述夹持端之间的充电部,所述充电部用于将所述输入端接收的启动电源的电能通过所述夹持端对汽车电瓶进行充电;所述充电部包括:主路充电回路,连接于所述输入端与所述夹持端之间,用于在被控接通时以大电流的形式对汽车电瓶进行充电;旁路充电回路,连接于所述输入端与所述夹持端之间,用于在被控接通时对汽车电瓶进行预充电;控制器,用于先控制所述旁路充电回路接通对汽车电瓶进行预充电,并在检测到所述旁路充电回路的输出电压与输入电压相比满足预置的带载条件时,再控制所述主路充电回路接通对汽车电瓶进行充电,以便汽车进行启动打火。
- 如权利要求1所述的用于汽车应急启动的智能电瓶线夹,其特征在于,所述旁路充电回路包括至少两个具有不同阻值的子旁路充电回路,其中,各子旁路充电回路并联于所述输入端与所述夹持端之间;所述控制器先控制所述旁路充电回路接通对汽车电瓶进行预充电,具体为:所述控制器在旁路充电周期内循环控制各子旁路充电回路接通对汽车电瓶进行预充电;所述控制器在检测到所述旁路充电回路的输出电压与输入电压相比满足预置的带载条件时,再控制所述主路充电回路接通对汽车电瓶进行充电,具体为:所述控制器在检测到有子旁路充电回路的输出电压与输入电压相比满足预置的带载条件时,再控制所述主路充电回路接通对汽车电瓶进行充电,以便汽车进行启动打火。
- 如权利要求1或2所述的用于汽车应急启动的智能电瓶线夹,其特征在于,所述控制器通过如下方式控制所述主路充电回路接通对汽车电瓶进行充电:在每个主回路充电周期且对汽车电瓶的充电次数未超过充电次数阈值时,所述控制器若检测到夹持端的电压在预充电之后处于预设的第一电压区间,则每隔预置的时间间隔控制所述主路充电回路接通一次,且每次接通后在第一时长内保持接通状态以对汽车电瓶进行充电;所述控制器若检测到夹持端的电压在预充电之后处于预设的第二电压区间,并随后在预置的跌落检测时长内的跌落幅度超过预置的第一跌落阈值,则控制所述主路充电回路接通并在第二时长内保持接通状态以对汽车电瓶进行充电;在每个主回路充电周期的最后预留时长内,所述控制器若检测到输入端的电压的跌落幅度超过预置的第二跌落阈值且输入端的电压低于预置的下限值,则控制所述主路充电回路在后续的预置延长时长内继续保持接通状态。
- 如权利要求1或2所述的用于汽车应急启动的智能电瓶线夹,其特征在于,所述控制器通过如下方式检测所述旁路充电回路的输出电压与输入电压相比是否满足预置的带载条件:在检测到夹持端的电压在第三时长内持续比输入端电压低预置的幅度时认为满足预置的带载条件;所述控制器在控制所述主路充电回路接通以对汽车电瓶充电时,若检测到夹持端的电压在第四时长内的涨幅超过预置的涨幅阈值,则控制所述主路充电回路断开。
- 如权利要求1或2所述的用于汽车应急启动的智能电瓶线夹,其特征在于,在所述主路充电回路的充电周期,所述控制器在控制所述主路充电回路接通并经过第一预置延迟时长之后再控制所述旁路充电回路断开,所述控制器在控制所述主路充电回路断开并经过第二预置延迟时长之后再控制所述旁路充电回路断开,其余时间控制所述旁路充电回路保持接通状态。
- 一种一体式启动电源装置,其特征在于,包括启动电源和智能电瓶线夹;所述智能电瓶线夹为权利要求1至5任一项所述的智能电瓶线夹;所述启动电源包括电池部分、温度采样模块和MCU,所述温度采样模块用于检测所述电池部分的温度并上报给所述MCU,所述MCU在所述电池部分的温度过高时向所述智能电瓶线夹发出停止工作的指示信号。
- 一种汽车启动打火方法,应用于汽车应急启动的智能电瓶线夹;其特征在于,所述智能电瓶线夹包括用于与启动电源连接的输入端、用于夹持在汽车电瓶电极上的夹持端,还包括连接于所述输入端与所述夹持端之间的充电部,所述充电部用于将所述输入端接收的启动电源的电能通过所述夹持端对汽车电瓶进行充电;所述汽车启动打火方法包括下述步骤:控制旁路充电回路接通对汽车电瓶进行预充电;在检测到旁路充电回路的输出电压与输入电压相比满足预置的带载条件时,控制主路充电回路接通对汽车电瓶以大电流的形式进行充电,以便汽车进行启动打火。
- 如权利要求7所述的汽车启动打火方法,其特征在于,所述旁路充电回路包括至少两个具有不同阻值的子旁路充电回路,其中,各子旁路充电回路并联于所述输入端与所述夹持端之间;所述控制旁路充电回路对汽车电瓶进行预充电,包括:在旁路充电周期内循环控制各子旁路充电回路接通对汽车电瓶进行预充电;所述在检测到旁路充电回路的输出电压与输入电压相比满足预置的带载条件时,控制主路充电回路接通对汽车电瓶进行充电,包括:在检测到有子旁路充电回路的输出电压与输入电压相比满足预置的带载条件时,再控制所述主路充电回路接通对汽车电瓶进行充电,以便汽车进行启动打火。
- 如权利要求7或8所述的汽车启动打火方法,其特征在于,所述控制主路充电回路接通对汽车电瓶进行充电,包括:在每个主回路充电周期且对汽车电瓶的充电次数未超过充电次数阈值时,若检测到夹持端的电压处于预设的第一电压区间,则每隔预置的时间间隔控制所述主路充电回路接通一次,且每次接通后在第一时长内保持接通状态以对汽车电瓶进行充电;若检测到夹持端的电压处于预设的第二电压区间,并随后在预置的跌落检测时长内的跌落幅度超过预置的第一跌落阈值,则控制所述主路充电回路接通并在第二时长内保持接通状态以对汽车电瓶进行充电。
- 如权利要求9所述的汽车启动打火方法,其特征在于,所述汽车启动打火方法还包括下述步骤:在每个主回路充电周期的最后预留时长内,若检测到夹持端的电压的跌落幅度超过预置的第二跌落阈值,则控制所述主路充电回路在后续的预置延长时长内继续保持接通状态。
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Also Published As
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CN110011371B (zh) | 2023-10-13 |
US20220069574A1 (en) | 2022-03-03 |
CN110011371A (zh) | 2019-07-12 |
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