WO2020161915A1 - Circuit forming device and circuit forming method - Google Patents

Circuit forming device and circuit forming method Download PDF

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Publication number
WO2020161915A1
WO2020161915A1 PCT/JP2019/004732 JP2019004732W WO2020161915A1 WO 2020161915 A1 WO2020161915 A1 WO 2020161915A1 JP 2019004732 W JP2019004732 W JP 2019004732W WO 2020161915 A1 WO2020161915 A1 WO 2020161915A1
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WO
WIPO (PCT)
Prior art keywords
base
forming device
circuit forming
housing
forming
Prior art date
Application number
PCT/JP2019/004732
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French (fr)
Japanese (ja)
Inventor
重義 稲垣
Original Assignee
株式会社Fuji
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to PCT/JP2019/004732 priority Critical patent/WO2020161915A1/en
Priority to JP2020570339A priority patent/JP7062795B2/en
Publication of WO2020161915A1 publication Critical patent/WO2020161915A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern

Definitions

  • the present invention relates to a circuit forming device provided with a resin layer forming device for forming a resin layer with a curable resin and a wiring forming device for forming wiring with a metal-containing liquid containing fine metal particles, and a circuit forming method.
  • the challenge is to properly form a circuit including at least a resin layer and wiring.
  • the present specification describes a resin layer forming apparatus for forming a resin layer on a base with a curable resin, and forming a wiring on the base with a metal-containing liquid containing metal fine particles.
  • a circuit forming device including a transfer device that transfers the base to a work area.
  • the present specification describes a resin layer forming device that forms a resin layer on a base with a curable resin, and wiring on the base with a metal-containing liquid containing metal fine particles.
  • a circuit forming method including two transfer steps and a second forming step of forming at least one of the resin layer and the wiring by the circuit forming device on the base transferred in the second transfer step.
  • a base is transported between a circuit forming device and a work area provided outside the circuit forming device. Therefore, in the circuit forming device, it is possible to form the resin layer and the wiring on the base and perform various works on the base in the work area. This makes it possible to properly form the circuit.
  • FIG. 1 shows a circuit forming system 10 of the first embodiment.
  • the circuit forming system 10 includes a circuit forming device 12 and a mounting work machine 14.
  • the circuit forming device 12 includes a carrying device 20, a first modeling unit 22, a second modeling unit 24, and a controller (see FIG. 2) 26.
  • the transport device 20, the first modeling unit 22, and the second modeling unit 24 are arranged inside the housing 28 of the circuit forming device 12. However, the carrier device 20 extends from the inside of the housing 28 toward the outside.
  • the transfer device 20 includes a slide rail 30, a stage 32, and a linear motor (see FIG. 2) 34.
  • the slide rail 30 has a generally rod-like shape, is arranged in the housing 28 so as to extend in a generally horizontal direction, and has one end extending outside the housing 28.
  • the direction in which the slide rail 30 extends is the X-axis direction
  • the horizontal direction orthogonal to the X-axis direction is the Y-axis direction
  • the direction orthogonal to both the X-axis direction and the Y-axis direction is the Z-axis direction.
  • the stage 32 is held by a slide rail 30 so as to be slidable in the X-axis direction. Then, the stage 32 is slid to an arbitrary position in the X-axis direction by driving the linear motor 34.
  • the stage 32 has a base 50, a holding device 52, and a lifting device 54.
  • the base 50 is formed in a flat plate shape, and the substrate is placed on the upper surface.
  • the holding devices 52 are provided on both sides of the base 50 in the X-axis direction. Then, both edges of the substrate placed on the base 50 in the X-axis direction are sandwiched by the holding device 52, so that the substrate is fixedly held.
  • the elevating device 54 is arranged below the base 50 and moves the base 50 up and down.
  • the first modeling unit 22 is arranged above the slide rail 30 on which the stage 32 moves, and is wired on the substrate (see FIG. 3) 70 placed on the base 50 of the stage 32 that has moved downward.
  • the first modeling unit 22 includes an inkjet head (see FIG. 2) 72, a laser irradiation device (see FIG. 2) 76, and a moving device (see FIG. 2) 78.
  • the inkjet head 72 ejects the metal ink.
  • the metal ink is one in which fine metal particles are dispersed in a solvent.
  • the inkjet head 72 ejects the metal ink from a plurality of nozzles by a piezo method using a piezoelectric element, for example.
  • the moving device 78 also moves the inkjet head 72 to an arbitrary position in the Y-axis direction. Therefore, by the operation of the transfer device 20 and the moving device 78, the substrate 70 mounted on the base 50 and the inkjet head 72 relatively move in the X-axis direction and the Y-axis direction, and thus the inkjet head 72. Discharges the metal ink to an arbitrary position on the substrate 70.
  • the laser irradiation device 76 is a galvano type irradiation device and can irradiate the laser at an arbitrary position. Therefore, the laser irradiation device 76 irradiates the metal ink ejected onto the substrate 70 with a laser, so that the metal ink irradiated with the laser is fired to form a wiring.
  • the baking of the metal ink is a phenomenon in which conductivity is increased by applying energy to evaporate the solvent, decompose the metal fine particle protective film, etc., and cause the metal fine particles to come into contact with or fuse with each other. is there. Then, the metal wiring is formed by baking the metal ink.
  • the second modeling unit 24 is arranged next to the first modeling unit 22 above the slide rail 30 on which the stage 32 moves, and the substrate 70 placed on the base 50 of the stage 32 moved downward.
  • a resin layer is formed on top of.
  • the second modeling unit 24 includes an inkjet head (see FIG. 2) 82, an irradiation device (see FIG. 2) 86, and a moving device (see FIG. 2) 88.
  • the inkjet head 82 discharges the ultraviolet curable resin.
  • the ultraviolet curable resin is a resin that is cured by irradiation with ultraviolet rays.
  • the inkjet head 82 may be, for example, a piezo system using a piezoelectric element, or a thermal system in which a resin is heated to generate bubbles and ejected from a plurality of nozzles.
  • the moving device 88 also moves the inkjet head 82 to an arbitrary position in the Y-axis direction. Therefore, by the operation of the transfer device 20 and the moving device 88, the substrate 70 placed on the base 50 and the inkjet head 82 relatively move in the X-axis direction and the Y-axis direction, so that the inkjet head 82. Discharges the ultraviolet curable resin to an arbitrary position on the substrate 70.
  • the irradiation device 86 is equipped with a mercury lamp or an LED as a light source, and irradiates the discharged ultraviolet curing resin with ultraviolet rays.
  • the irradiation device 86 irradiates the entire substrate 70 placed on the base 50 of the stage 32, which has moved below the second modeling unit 24, with ultraviolet rays. As a result, the ultraviolet curable resin discharged onto the substrate 70 is cured and a resin layer is formed.
  • the controller 26 also includes a controller 90 and a plurality of drive circuits 92, as shown in FIG.
  • the plurality of drive circuits 92 are connected to the linear motor 34, the holding device 52, the elevating device 54, the inkjet head 72, the laser irradiation device 76, the moving device 78, the inkjet head 82, the irradiation device 86, and the moving device 88.
  • the controller 90 includes a CPU, a ROM, a RAM, etc., is mainly a computer, and is connected to a plurality of drive circuits 92. As a result, the operations of the transport device 20, the first modeling unit 22, and the second modeling unit 24 are controlled by the controller 90.
  • the mounting work machine 14 includes a mounting unit 100 and a control device (see FIG. 2) 102, as shown in FIG.
  • the mounting work machine 14 is arranged side by side with the circuit forming device 12 in the X-axis direction, and one end of the slide rail 30 extending from the housing 28 of the circuit forming device 12 has a housing 104 of the mounting work machine 14. It has entered inside. Therefore, the operation of the transfer device 20 moves the stage 32 not only inside the housing 28 of the circuit forming device 12 but also inside the housing 104 of the mounting work machine 14. Further, the mounting unit 100 is arranged inside the housing 104 of the mounting work machine 14.
  • the mounting unit 100 is disposed above the slide rail 30 that extends into the housing 104 of the mounting work machine 14, and is mounted on the substrate 70 mounted on the base 50 of the stage 32 that has moved downward.
  • the component (see FIG. 4) 106 is mounted.
  • the mounting unit 100 has a tape feeder (see FIG. 2) 110, a mounting head (see FIG. 2) 112, and a moving device (see FIG. 2) 114.
  • the tape feeder 110 is a tape-type supply device that sends out the taped electronic component 106, and supplies the electronic component 106 at the supply position.
  • the mounting unit 100 is not limited to the tape feeder 110, and may be a tray-type supply device that picks up and supplies the electronic component 106 from the tray. Further, the mounting unit 100 may be configured to include both a tape type and a tray type, or a supply device other than that.
  • the mounting head 112 also has a suction nozzle (see FIG. 4) 118 for suction-holding the electronic component 106.
  • the suction nozzle 118 suctions and holds the electronic component 106 by sucking air when negative pressure is supplied from a positive/negative pressure supply device (not shown). Then, a slight positive pressure is supplied from the positive/negative pressure supply device, so that the electronic component 106 is separated. Further, the moving device 114 moves the mounting head 112 between the supply position of the electronic component 106 by the tape feeder 110 and the substrate 70 placed on the base 50. As a result, in the mounting unit 100, the electronic component 106 supplied from the tape feeder 110 is held by the suction nozzle 118, and the electronic component 106 held by the suction nozzle 118 is mounted on the substrate 70.
  • control device 102 includes a controller 120 and a plurality of drive circuits 122, as shown in FIG.
  • the plurality of drive circuits 122 are connected to the tape feeder 110, the mounting head 112, and the moving device 114.
  • the controller 120 includes a CPU, a ROM, a RAM, etc., is mainly a computer, and is connected to a plurality of drive circuits 122. As a result, the operation of the mounting unit 100 is controlled by the controller 120.
  • the circuit is formed by mounting the electronic component 106 on the substrate 70 and forming the wiring with the above-described configuration.
  • the substrate 70 is set on the base 50 of the stage 32, and the stage is moved below the second modeling unit 24 inside the circuit forming device 12 by the operation of the transfer device 20.
  • the resin laminated body 130 is formed on the substrate 70.
  • the resin laminated body 130 has a cavity 132 for mounting the electronic component 106, and discharges the ultraviolet curable resin from the inkjet head 82 and irradiates the discharged ultraviolet curable resin with ultraviolet rays by the irradiation device 86. Is formed by repeating the above.
  • the inkjet head 82 discharges the ultraviolet curable resin in the form of a thin film on the upper surface of the substrate 70. At this time, the inkjet head 82 discharges the ultraviolet curable resin so that a predetermined portion of the upper surface of the substrate 70 is exposed in a generally rectangular shape. Subsequently, when the ultraviolet curable resin is discharged in a thin film form, the irradiation device 86 irradiates the thin film ultraviolet curable resin with ultraviolet light. As a result, the thin resin layer 133 is formed on the substrate 70.
  • the inkjet head 82 ejects the ultraviolet curable resin in a thin film only on the portion above the thin film resin layer 133. That is, the inkjet head 82 ejects the ultraviolet curable resin in a thin film shape on the thin film resin layer 133 so that a predetermined portion of the upper surface of the substrate 70 is exposed in a generally rectangular shape. Then, the irradiation device 86 irradiates the ultraviolet curable resin discharged in a thin film with ultraviolet rays, so that the thin film resin layer 133 is laminated on the thin film resin layer 133.
  • the discharge of the ultraviolet curable resin and the irradiation of the ultraviolet ray onto the thin film-shaped resin layer 133 excluding the generally rectangular portion on the upper surface of the substrate 70 are repeated, and the plurality of resin layers 133 are laminated.
  • the resin laminate 130 having the cavity 132 is formed.
  • the stage 32 is carried out of the circuit forming device 12 and carried into the mounting work machine 14 by the operation of the carrying device 20. .. At this time, the stage 32 is moved below the mounting unit 100 of the mounting work machine 14.
  • the electronic component 106 is supplied by the tape feeder 110, and the electronic component 106 is held by the suction nozzle 118 of the mounting head 112.
  • the mounting head 112 is moved above the substrate 70, and the electronic component 106 held by the suction nozzle 118 is placed inside the cavity 132 of the resin laminate 130 as shown in FIG. At this time, the electronic component 106 is placed inside the cavity 132 with the electrode 140 facing upward.
  • the stage 32 is carried out of the mounting work machine 14 by the operation of the transfer device 20, and the circuit forming apparatus. It is carried into the inside of 12. At this time, the stage 32 is moved below the second modeling unit 24 of the circuit forming device 12.
  • the resin laminate 150 is formed between the gap between the cavities 132, that is, between the inner wall surface defining the cavity 132 and the electronic component 106. Note that the resin laminated body 150 is formed by repeating the discharge of the ultraviolet curable resin by the inkjet head 82 and the irradiation of the ultraviolet rays by the irradiation device 86, similarly to the resin laminated body 130.
  • the stage 32 is moved below the first modeling unit 22 inside the circuit forming device 12 by the operation of the transfer device 20. Then, in the first modeling unit 22, the inkjet head 72 ejects the metal ink linearly on the resin laminates 130 and 150 according to the circuit pattern. At this time, as shown in FIG. 6, the metal ink 160 is linearly ejected so as to connect the electrode 140 of the electronic component 106 and the electrode of another electronic component (not shown). Then, the ejected metal ink 160 is irradiated with a laser by the laser irradiation device 76. As a result, the metal ink 160 is baked, and the wiring 166 that connects the electrodes is formed.
  • the transfer device 20 that transfers the stage 32 between the circuit forming device 12 and the mounting work machine 14 causes The substrate 70 on which the resin laminate 130 is formed is conveyed to the mounting work machine 14.
  • the mounting work machine 14 after the electronic component 106 is mounted in the cavity 132 of the resin laminate 130, the substrate 70 on which the electronic component 106 is mounted is transported to the circuit forming device 12 by the transport device 20. It Then, in the circuit forming device 12, the resin laminated body 150 is formed in the gap of the cavity 132, and the wiring 166 for electrically connecting the electronic component 106 is formed.
  • the resin laminated bodies 130 and 150 and the wiring 166 are formed by the circuit forming device 12, and the electronic component 106 is mounted by the mounting work machine 14.
  • the mounting work machine 14 is a so-called mounter and is distributed as a manufacturing work machine. Therefore, the circuit forming system 10 can use an existing manufacturing work machine. As a result, it is possible to reduce the development time, the development cost, and the like of the circuit forming system 10 and suppress the manufacturing cost.
  • the circuit forming device 12 and the mounting work machine 14 are arranged side by side in the X-axis direction, but as shown in FIG. 7, the circuit of the second embodiment is used.
  • the circuit forming device 192 and the mounting work machine 14 are arranged side by side in the Y-axis direction.
  • the mounting work machine 14 of the circuit forming system 190 is the same as the mounting work machine 14 of the circuit forming system 10.
  • the circuit forming device 192 of the circuit forming system 190 includes a carrying device 196, a first modeling unit 22, a second modeling unit 24, and a control device 26, and except for the carrying device 196, the circuit is formed. It is the same as the circuit forming device 12 of the forming system 10. Therefore, regarding the configuration of the circuit forming system 190, only the carrying device 196 will be described.
  • the transfer device 196 includes an X-axis slide rail 200, a Y-axis slide rail 202, a linear motor (see FIG. 8) 204, a linear motor (see FIG. 8) 206, a transfer device (see FIG. 8) 208, and a stage 32.
  • the X-axis slide rail 200 has a generally rod shape, and is arranged inside the housing 210 of the circuit forming device 192 so as to extend in the X-axis direction.
  • the stage 32 is held by an X-axis slide rail 200 so as to be slidable in the X-axis direction. Then, the stage 32 is slid to an arbitrary position in the X-axis direction by driving the linear motor 204.
  • the Y-axis slide rail 202 is generally rod-shaped, and is arranged inside the housing 210 of the circuit forming device 192 so as to extend in the Y-axis direction while intersecting with the X-axis slide rail 200. However, one end of the Y-axis slide rail 202 extends to the outside of the housing 210, and has entered into the inside of the housing 104 of the mounting work machine 14 arranged next to the circuit forming device 192.
  • the transfer device 208 is capable of transferring the stage 32 between the X-axis slide rail 200 and the Y-axis slide rail 202, and the Y-axis slide rail 202 moves the stage 32 in the Y-axis direction. It is possible to hold it in a slidable state. Then, the stage 32 is slid to an arbitrary position in the Y-axis direction by being driven by the linear motor 206 while being held by the Y-axis slide rail 202. That is, the stage 32 is transferred to the X-axis slide rail 200 by the transfer device 208, and is conveyed in the X-axis direction inside the circuit forming device 192 while being held by the X-axis slide rail 200. Further, the stage 32 is transferred to the Y-axis slide rail 202 by the transfer device 208 and is held in the Y-axis slide rail 202 in the Y-axis direction between the circuit forming device 192 and the mounting work machine 14. Be transported.
  • a circuit can be formed in the circuit forming system 190 as in the circuit forming system 10.
  • the circuit forming method of the circuit forming system 190 and the circuit forming method of the circuit forming system 10 are substantially the same except for the operation of the transfer device 196, and thus will be briefly described.
  • the resin laminated body 130 is formed on the substrate 70.
  • the stage 32 is held by the X-axis slide rail 200.
  • the stage 32 is transferred by the transfer device 208 from the X-axis slide rail 200 to the Y-axis slide rail 202, and is conveyed from the circuit forming device 192 to the mounting work machine 14. It Then, in the mounting work machine 14, as shown in FIG. 4, the electronic component 106 is mounted in the cavity 132 of the resin laminate 130. After that, the stage 32 is transported from the mounting work machine 14 to the circuit forming device 192. Then, in the circuit forming device 192, the transfer device 208 transfers the Y-axis slide rail 202 to the X-axis slide rail 200 to form the resin laminate 150 and the wiring 166 as shown in FIGS. 5 and 6. ..
  • circuit forming system 190 also in the circuit forming system 190, a circuit is formed similarly to the circuit forming system 10.
  • the circuit forming system 190 since the circuit forming device 192 and the mounting work machine 14 are arranged side by side in the Y-axis direction, even if the space in the X-axis direction is small, the circuit forming system is not provided. 190 can be provided.
  • the controller 90 of the control device 26 of the circuit forming apparatus 12 has a first forming unit 170, a first conveying unit 172, a second conveying unit 174, and a second forming unit. 176 and.
  • the controller 120 of the control device 102 of the mounting work machine 14 has a mounting portion 178.
  • the first forming unit 170 is a functional unit for forming the resin laminated body 130 in the circuit forming device 12.
  • the first transport unit 172 is a functional unit for transporting the substrate 70 on which the resin laminate 130 is formed from the circuit forming device 12 to the mounting work machine 14.
  • the mounting unit 178 is a functional unit for mounting the electronic component 106 in the cavity 132 of the resin laminate 130 in the mounting work machine 14.
  • the second transport unit 174 is a functional unit for transporting the board 70 on which the electronic component 106 is mounted from the mounting work machine 14 to the circuit forming apparatus 12.
  • the second forming portion 176 is a functional portion for forming the resin laminated body 150 and the wiring 166 in the circuit forming device 12.
  • the circuit forming device 12 is an example of the circuit forming device.
  • the mounting work machine 14 is an example of a work area and a mounting work machine.
  • the carrier device 20 is an example of a carrier device.
  • the first modeling unit 22 is an example of a wiring forming device.
  • the 2nd modeling unit 24 is an example of a resin layered product forming device.
  • the housing 28 is an example of a housing.
  • the linear motor 34 is an example of a linear motor.
  • the substrate 70 is an example of a base.
  • the resin laminated bodies 130 and 150 are examples of resin layers.
  • the wiring 166 is an example of wiring.
  • the circuit forming device 192 is an example of a circuit forming device.
  • the transport device 196 is an example of a transport device.
  • the linear motor 204 and the linear motor 206 are examples of linear motors.
  • the housing 210 is an example of a housing.
  • the process performed by the first forming unit 170 is an example of the first forming process.
  • the process performed by the first transport unit 172 is an example of the first transport process.
  • the process performed by the second transport unit 174 is an example of the second transport process.
  • the process performed by the second forming unit 176 is an example of the second forming process.
  • the process executed by the mounting unit 178 is an example of the mounting process.
  • the mounting work machine 14 is used as the work area, but a work machine that performs a work different from the mounting work may be used.
  • work including at least one device used for forming a circuit such as a dispenser for discharging a viscous fluid, a printing machine for printing solder, an inspection device, a heating furnace for heating a viscous fluid, solder, etc.
  • a machine may be employed.
  • a simple workbench may be adopted as the work area. That is, the stage 32 may be carried out from the circuit forming devices 12 and 192 into a predetermined space, and an operator may work on the substrate 70 placed on the stage 32 in the space.
  • the stage 32 is transported between one working machine and the circuit forming devices 12 and 192, but the stage 32 is transported between a plurality of working machines and the circuit forming devices 12 and 192. May be done. That is, the circuit forming system may be configured by the plurality of working machines and the circuit forming devices 12 and 192.
  • Circuit forming device 14 Mounting work device (work area) 20: Transfer device 22: First molding unit (wiring forming device) 24: Second molding unit (resin layer forming device) 28: Housing 34: Linear motor 70: Substrate (base) 130: Resin laminate 150: Resin laminate 166: Wiring 192: Circuit forming device 196: Transfer device 204: Linear motor 206: Linear motor 210: Housing 170: 1st forming part (1st forming process) 172 : First transfer section (first transfer step) 174: Second transfer section (second transfer step) 176: Second forming section (second forming step) 178: Mounting section (mounting step)

Abstract

Provided is a circuit forming device which comprises: a resin layer forming device that forms a resin layer on a base from a curable resin; a wiring forming device that forms wiring on the base from a metal-containing liquid including fine metal particles; a housing that accommodates the resin layer forming device and the wiring forming device therein; and a conveyance device that conveys the base inside the housing and extends outside the housing to convey the base to a working area which is provided outside the housing.

Description

回路形成装置、および回路形成方法Circuit forming apparatus and circuit forming method
 本発明は、硬化性樹脂により樹脂層を形成する樹脂層形成装置と、金属微粒子を含有する金属含有液により配線を形成する配線形成装置とを備えた回路形成装置、及び、回路形成方法に関する。 The present invention relates to a circuit forming device provided with a resin layer forming device for forming a resin layer with a curable resin and a wiring forming device for forming wiring with a metal-containing liquid containing fine metal particles, and a circuit forming method.
 近年、下記特許文献に記載されている技術を利用して、硬化性樹脂により樹脂層を形成し、金属微粒子を含有する金属含有液により配線を形成することで、回路を形成する装置などが開発されている。 In recent years, using a technique described in the following patent documents, a device for forming a circuit by forming a resin layer with a curable resin and forming a wiring with a metal-containing liquid containing metal fine particles has been developed. Has been done.
特表2018-530457号公報Japanese Patent Publication No. 2018-530457 国際公開第2016/042610号International Publication No. 2016/042610
 少なくとも樹脂層と配線とを備える回路を適切に形成することを課題とする。 -The challenge is to properly form a circuit including at least a resin layer and wiring.
 上記課題を解決するために、本明細書は、硬化性樹脂により樹脂層をベースの上に形成する樹脂層形成装置と、金属微粒子を含有する金属含有液により配線を前記ベースの上に形成する配線形成装置と、前記樹脂層形成装置と前記配線形成装置とを内包するハウジングと、前記ハウジングの内部において前記ベースを搬送するとともに、前記ハウジングの外部に延び出し、前記ハウジングの外部に設けられた作業エリアまで前記ベースを搬送する搬送装置とを備える回路形成装置を開示する。 In order to solve the above problems, the present specification describes a resin layer forming apparatus for forming a resin layer on a base with a curable resin, and forming a wiring on the base with a metal-containing liquid containing metal fine particles. A wiring forming device, a housing that encloses the resin layer forming device and the wiring forming device, and a base that conveys the base inside the housing, extends to the outside of the housing, and is provided outside the housing. Disclosed is a circuit forming device including a transfer device that transfers the base to a work area.
 また、上記課題を解決するために、本明細書は、硬化性樹脂により樹脂層をベースの上に形成する樹脂層形成装置と、金属微粒子を含有する金属含有液により配線を前記ベースの上に形成する配線形成装置とを備えた回路形成装置を用いて回路を形成する回路形成方法であって、前記回路形成装置により、前記樹脂層と前記配線との少なくとも一方を形成する第1形成工程と、前記第1形成工程において前記樹脂層と前記配線との少なくとも一方が形成されたベースを、搬送装置により、前記回路形成装置の外部に設けられた装着作業機に搬送する第1搬送工程と、前記第1搬送工程において搬送されたベースに、前記装着作業機により部品を装着する装着工程と、前記装着工程において部品が装着されたベースを、前記搬送装置により、前記回路形成装置に搬送する第2搬送工程と、前記第2搬送工程において搬送されたベースに、前記回路形成装置により、前記樹脂層と前記配線との少なくとも一方を形成する第2形成工程とを含む回路形成方法を開示する。 Further, in order to solve the above problems, the present specification describes a resin layer forming device that forms a resin layer on a base with a curable resin, and wiring on the base with a metal-containing liquid containing metal fine particles. A circuit forming method for forming a circuit using a circuit forming device including a wiring forming device to be formed, comprising a first forming step of forming at least one of the resin layer and the wiring by the circuit forming device. A first transfer step of transferring, by a transfer device, the base on which at least one of the resin layer and the wiring is formed in the first forming step to a mounting work machine provided outside the circuit forming device, A mounting step of mounting a component by the mounting work machine on the base transported in the first transporting step, and transporting the base on which the component is mounted in the mounting step to the circuit forming apparatus by the transporting device. Disclosed is a circuit forming method including two transfer steps and a second forming step of forming at least one of the resin layer and the wiring by the circuit forming device on the base transferred in the second transfer step.
 本開示によれば、例えば、回路形成装置と、その回路形成装置の外部に設けられた作業エリアとの間で、ベースが搬送される。このため、回路形成装置において、ベースの上に、樹脂層及び配線を形成するとともに、作業エリアにおいて、ベースに対して種々の作業を行うことができる。これにより、回路を適切に形成することが可能となる。 According to the present disclosure, for example, a base is transported between a circuit forming device and a work area provided outside the circuit forming device. Therefore, in the circuit forming device, it is possible to form the resin layer and the wiring on the base and perform various works on the base in the work area. This makes it possible to properly form the circuit.
第1実施例の回路形成システムを示す図である。It is a figure which shows the circuit formation system of 1st Example. 第1実施例の制御装置を示すブロック図である。It is a block diagram which shows the control apparatus of 1st Example. キャビティを有する樹脂積層体を示す断面図である。It is sectional drawing which shows the resin laminated body which has a cavity. キャビティ内部に電子部品が装着された状態の回路を示す断面図である。It is sectional drawing which shows the circuit in the state where the electronic component was mounted in the inside of a cavity. キャビティと電子部品との間に樹脂積層体が形成された状態の回路を示す断面図である。It is sectional drawing which shows the circuit in the state in which the resin laminated body was formed between the cavity and the electronic component. 樹脂積層体及び電子部品の上面に配線が形成された状態の回路を示す断面図である。It is sectional drawing which shows the circuit in the state in which wiring was formed in the upper surface of a resin laminated body and an electronic component. 第2実施例の回路形成システムを示す図である。It is a figure which shows the circuit formation system of 2nd Example. 第2実施例の制御装置を示すブロック図である。It is a block diagram which shows the control apparatus of 2nd Example.
 図1に、第1実施例の回路形成システム10を示す。回路形成システム10は、回路形成装置12と装着作業機14とにより構成されている。回路形成装置12は、搬送装置20と、第1造形ユニット22と、第2造形ユニット24と、制御装置(図2参照)26を備える。それら搬送装置20と第1造形ユニット22と第2造形ユニット24とは、回路形成装置12のハウジング28の内部に配設されている。ただし、搬送装置20は、ハウジング28の内部から外部に向って延び出している。 FIG. 1 shows a circuit forming system 10 of the first embodiment. The circuit forming system 10 includes a circuit forming device 12 and a mounting work machine 14. The circuit forming device 12 includes a carrying device 20, a first modeling unit 22, a second modeling unit 24, and a controller (see FIG. 2) 26. The transport device 20, the first modeling unit 22, and the second modeling unit 24 are arranged inside the housing 28 of the circuit forming device 12. However, the carrier device 20 extends from the inside of the housing 28 toward the outside.
 搬送装置20は、スライドレール30とステージ32とリニアモータ(図2参照)34とを備えている。スライドレール30は、概して棒状をなし、ハウジング28の内部において、概して水平方向に延びるように配設されるとともに、一端部がハウジング28の外部に延び出している。なお、以下の説明では、スライドレール30の延びる方向をX軸方向、そのX軸方向と直行する水平方向をY軸方向、X軸方向及びY軸方向の両方に直交する方向をZ軸方向と称して説明する。また、ステージ32は、スライドレール30により、X軸方向にスライド可能に保持されている。そして、ステージ32は、リニアモータ34の駆動により、X軸方向の任意の位置にスライドする。 The transfer device 20 includes a slide rail 30, a stage 32, and a linear motor (see FIG. 2) 34. The slide rail 30 has a generally rod-like shape, is arranged in the housing 28 so as to extend in a generally horizontal direction, and has one end extending outside the housing 28. In the following description, the direction in which the slide rail 30 extends is the X-axis direction, the horizontal direction orthogonal to the X-axis direction is the Y-axis direction, and the direction orthogonal to both the X-axis direction and the Y-axis direction is the Z-axis direction. Will be described. The stage 32 is held by a slide rail 30 so as to be slidable in the X-axis direction. Then, the stage 32 is slid to an arbitrary position in the X-axis direction by driving the linear motor 34.
 ステージ32は、基台50と、保持装置52と、昇降装置54とを有している。基台50は、平板状に形成され、上面に基板が載置される。保持装置52は、基台50のX軸方向の両側部に設けられている。そして、基台50に載置された基板のX軸方向の両縁部が、保持装置52によって挟まれることで、基板が固定的に保持される。また、昇降装置54は、基台50の下方に配設されており、基台50を昇降させる。 The stage 32 has a base 50, a holding device 52, and a lifting device 54. The base 50 is formed in a flat plate shape, and the substrate is placed on the upper surface. The holding devices 52 are provided on both sides of the base 50 in the X-axis direction. Then, both edges of the substrate placed on the base 50 in the X-axis direction are sandwiched by the holding device 52, so that the substrate is fixedly held. The elevating device 54 is arranged below the base 50 and moves the base 50 up and down.
 第1造形ユニット22は、ステージ32が移動するスライドレール30の上方に配設されており、下方に移動したステージ32の基台50に載置された基板(図3参照)70の上に配線を造形する。第1造形ユニット22は、インクジェットヘッド(図2参照)72と、レーザ照射装置(図2参照)76と、移動装置(図2参照)78とを有している。インクジェットヘッド72は、金属インクを吐出する。金属インクは、金属の微粒子が溶剤中に分散されたものである。なお、インクジェットヘッド72は、例えば、圧電素子を用いたピエゾ方式によって複数のノズルから金属インクを吐出する。 The first modeling unit 22 is arranged above the slide rail 30 on which the stage 32 moves, and is wired on the substrate (see FIG. 3) 70 placed on the base 50 of the stage 32 that has moved downward. To model. The first modeling unit 22 includes an inkjet head (see FIG. 2) 72, a laser irradiation device (see FIG. 2) 76, and a moving device (see FIG. 2) 78. The inkjet head 72 ejects the metal ink. The metal ink is one in which fine metal particles are dispersed in a solvent. The inkjet head 72 ejects the metal ink from a plurality of nozzles by a piezo method using a piezoelectric element, for example.
 また、移動装置78は、インクジェットヘッド72をY軸方向の任意の位置に移動させる。このため、搬送装置20と移動装置78との作動により、基台50に載置された基板70とインクジェットヘッド72とがX軸方向及びY軸方向に相対的に移動することで、インクジェットヘッド72は、基板70の上の任意の位置に金属インクを吐出する。 The moving device 78 also moves the inkjet head 72 to an arbitrary position in the Y-axis direction. Therefore, by the operation of the transfer device 20 and the moving device 78, the substrate 70 mounted on the base 50 and the inkjet head 72 relatively move in the X-axis direction and the Y-axis direction, and thus the inkjet head 72. Discharges the metal ink to an arbitrary position on the substrate 70.
 また、レーザ照射装置76は、ガルバノ式の照射装置であり、任意の位置にレーザを照射することができる。このため、レーザ照射装置76は、基板70の上に吐出された金属インクにレーザを照射することで、レーザ照射された金属インクは焼成し、配線が形成される。なお、金属インクの焼成とは、エネルギーを付与することによって、溶媒の気化や金属微粒子保護膜の分解等が行われ、金属微粒子が接触または融着をすることで、導電率が高くなる現象である。そして、金属インクが焼成することで、金属製の配線が形成される。 Also, the laser irradiation device 76 is a galvano type irradiation device and can irradiate the laser at an arbitrary position. Therefore, the laser irradiation device 76 irradiates the metal ink ejected onto the substrate 70 with a laser, so that the metal ink irradiated with the laser is fired to form a wiring. Note that the baking of the metal ink is a phenomenon in which conductivity is increased by applying energy to evaporate the solvent, decompose the metal fine particle protective film, etc., and cause the metal fine particles to come into contact with or fuse with each other. is there. Then, the metal wiring is formed by baking the metal ink.
 第2造形ユニット24は、第1造形ユニット22の隣において、ステージ32が移動するスライドレール30の上方に配設されており、下方に移動したステージ32の基台50に載置された基板70の上に樹脂層を造形する。第2造形ユニット24は、インクジェットヘッド(図2参照)82と、照射装置(図2参照)86と、移動装置(図2参照)88とを有している。インクジェットヘッド82は、紫外線硬化樹脂を吐出する。紫外線硬化樹脂は、紫外線の照射により硬化する樹脂である。なお、インクジェットヘッド82は、例えば、圧電素子を用いたピエゾ方式でもよく、樹脂を加熱して気泡を発生させ複数のノズルから吐出するサーマル方式でもよい。 The second modeling unit 24 is arranged next to the first modeling unit 22 above the slide rail 30 on which the stage 32 moves, and the substrate 70 placed on the base 50 of the stage 32 moved downward. A resin layer is formed on top of. The second modeling unit 24 includes an inkjet head (see FIG. 2) 82, an irradiation device (see FIG. 2) 86, and a moving device (see FIG. 2) 88. The inkjet head 82 discharges the ultraviolet curable resin. The ultraviolet curable resin is a resin that is cured by irradiation with ultraviolet rays. The inkjet head 82 may be, for example, a piezo system using a piezoelectric element, or a thermal system in which a resin is heated to generate bubbles and ejected from a plurality of nozzles.
 また、移動装置88は、インクジェットヘッド82をY軸方向の任意の位置に移動させる。このため、搬送装置20と移動装置88との作動により、基台50に載置された基板70とインクジェットヘッド82とがX軸方向及びY軸方向に相対的に移動することで、インクジェットヘッド82は、基板70の上の任意の位置に紫外線硬化樹脂を吐出する。 The moving device 88 also moves the inkjet head 82 to an arbitrary position in the Y-axis direction. Therefore, by the operation of the transfer device 20 and the moving device 88, the substrate 70 placed on the base 50 and the inkjet head 82 relatively move in the X-axis direction and the Y-axis direction, so that the inkjet head 82. Discharges the ultraviolet curable resin to an arbitrary position on the substrate 70.
 また、照射装置86は、光源として水銀ランプもしくはLEDを備えており、吐出された紫外線硬化樹脂に紫外線を照射する。なお、照射装置86は、第2造形ユニット24の下方に移動したステージ32の基台50に載置された基板70の全体に紫外線を照射する。これにより、基板70に吐出された紫外線硬化樹脂が硬化し、樹脂層が形成される。 Further, the irradiation device 86 is equipped with a mercury lamp or an LED as a light source, and irradiates the discharged ultraviolet curing resin with ultraviolet rays. The irradiation device 86 irradiates the entire substrate 70 placed on the base 50 of the stage 32, which has moved below the second modeling unit 24, with ultraviolet rays. As a result, the ultraviolet curable resin discharged onto the substrate 70 is cured and a resin layer is formed.
 また、制御装置26は、図2に示すように、コントローラ90と、複数の駆動回路92とを備えている。複数の駆動回路92は、上記リニアモータ34、保持装置52、昇降装置54、インクジェットヘッド72、レーザ照射装置76、移動装置78、インクジェットヘッド82、照射装置86、移動装置88に接続されている。コントローラ90は、CPU,ROM,RAM等を備え、コンピュータを主体とするものであり、複数の駆動回路92に接続されている。これにより、搬送装置20、第1造形ユニット22、第2造形ユニット24の作動が、コントローラ90によって制御される。 The controller 26 also includes a controller 90 and a plurality of drive circuits 92, as shown in FIG. The plurality of drive circuits 92 are connected to the linear motor 34, the holding device 52, the elevating device 54, the inkjet head 72, the laser irradiation device 76, the moving device 78, the inkjet head 82, the irradiation device 86, and the moving device 88. The controller 90 includes a CPU, a ROM, a RAM, etc., is mainly a computer, and is connected to a plurality of drive circuits 92. As a result, the operations of the transport device 20, the first modeling unit 22, and the second modeling unit 24 are controlled by the controller 90.
 また、装着作業機14は、図1に示すように、装着ユニット100と制御装置(図2参照)102とを備える。装着作業機14は、回路形成装置12とX軸方向に並んで配設されており、回路形成装置12のハウジング28から延び出したスライドレール30の一端部が、装着作業機14のハウジング104の内部にまで進入している。このため、搬送装置20の作動により、ステージ32は、回路形成装置12のハウジング28の内部だけでなく、装着作業機14のハウジング104の内部にまで移動する。また、装着作業機14のハウジング104の内部に、装着ユニット100が配設されている。 Further, the mounting work machine 14 includes a mounting unit 100 and a control device (see FIG. 2) 102, as shown in FIG. The mounting work machine 14 is arranged side by side with the circuit forming device 12 in the X-axis direction, and one end of the slide rail 30 extending from the housing 28 of the circuit forming device 12 has a housing 104 of the mounting work machine 14. It has entered inside. Therefore, the operation of the transfer device 20 moves the stage 32 not only inside the housing 28 of the circuit forming device 12 but also inside the housing 104 of the mounting work machine 14. Further, the mounting unit 100 is arranged inside the housing 104 of the mounting work machine 14.
 装着ユニット100は、装着作業機14のハウジング104の内部にまで延び出したスライドレール30の上方に配設されており、下方に移動したステージ32の基台50に載置された基板70に電子部品(図4参照)106を装着する。装着ユニット100は、テープフィーダ(図2参照)110と、装着ヘッド(図2参照)112と、移動装置(図2参照)114とを有している。テープフィーダ110は、テーピング化された電子部品106を送り出すテープ型の供給装置であり、供給位置において、電子部品106を供給する。なお、装着ユニット100は、テープフィーダ110に限らず、トレイから電子部品106をピックアップして供給するトレイ型の供給装置でもよい。また、装着ユニット100は、テープ型とトレイ型との両方、あるいはそれ以外の供給装置を備えた構成でもよい。 The mounting unit 100 is disposed above the slide rail 30 that extends into the housing 104 of the mounting work machine 14, and is mounted on the substrate 70 mounted on the base 50 of the stage 32 that has moved downward. The component (see FIG. 4) 106 is mounted. The mounting unit 100 has a tape feeder (see FIG. 2) 110, a mounting head (see FIG. 2) 112, and a moving device (see FIG. 2) 114. The tape feeder 110 is a tape-type supply device that sends out the taped electronic component 106, and supplies the electronic component 106 at the supply position. The mounting unit 100 is not limited to the tape feeder 110, and may be a tray-type supply device that picks up and supplies the electronic component 106 from the tray. Further, the mounting unit 100 may be configured to include both a tape type and a tray type, or a supply device other than that.
 また、装着ヘッド112は、電子部品106を吸着保持するための吸着ノズル(図4参照)118を有する。吸着ノズル118は、正負圧供給装置(図示省略)から負圧が供給されることで、エアの吸引により電子部品106を吸着保持する。そして、正負圧供給装置から僅かな正圧が供給されることで、電子部品106を離脱する。また、移動装置114は、テープフィーダ110による電子部品106の供給位置と、基台50に載置された基板70との間で、装着ヘッド112を移動させる。これにより、装着ユニット100において、テープフィーダ110から供給された電子部品106が、吸着ノズル118により保持され、その吸着ノズル118によって保持された電子部品106が、基板70に装着される。 The mounting head 112 also has a suction nozzle (see FIG. 4) 118 for suction-holding the electronic component 106. The suction nozzle 118 suctions and holds the electronic component 106 by sucking air when negative pressure is supplied from a positive/negative pressure supply device (not shown). Then, a slight positive pressure is supplied from the positive/negative pressure supply device, so that the electronic component 106 is separated. Further, the moving device 114 moves the mounting head 112 between the supply position of the electronic component 106 by the tape feeder 110 and the substrate 70 placed on the base 50. As a result, in the mounting unit 100, the electronic component 106 supplied from the tape feeder 110 is held by the suction nozzle 118, and the electronic component 106 held by the suction nozzle 118 is mounted on the substrate 70.
 また、制御装置102は、図2に示すように、コントローラ120と、複数の駆動回路122とを備えている。複数の駆動回路122は、上記テープフィーダ110、装着ヘッド112、移動装置114に接続されている。コントローラ120は、CPU,ROM,RAM等を備え、コンピュータを主体とするものであり、複数の駆動回路122に接続されている。これにより、装着ユニット100の作動が、コントローラ120によって制御される。 Further, the control device 102 includes a controller 120 and a plurality of drive circuits 122, as shown in FIG. The plurality of drive circuits 122 are connected to the tape feeder 110, the mounting head 112, and the moving device 114. The controller 120 includes a CPU, a ROM, a RAM, etc., is mainly a computer, and is connected to a plurality of drive circuits 122. As a result, the operation of the mounting unit 100 is controlled by the controller 120.
 回路形成システム10では、上述した構成によって、基板70上に電子部品106が装着され、配線が形成されることで、回路が形成される。具体的には、ステージ32の基台50に基板70がセットされ、そのステージが、搬送装置20の作動により、回路形成装置12の内部において、第2造形ユニット24の下方に移動される。そして、第2造形ユニット24において、図3に示すように、基板70の上に樹脂積層体130が形成される。樹脂積層体130は、電子部品106を装着するためのキャビティ132を有しており、インクジェットヘッド82からの紫外線硬化樹脂の吐出と、吐出された紫外線硬化樹脂への照射装置86による紫外線の照射とが繰り返されることにより形成される。 In the circuit forming system 10, the circuit is formed by mounting the electronic component 106 on the substrate 70 and forming the wiring with the above-described configuration. Specifically, the substrate 70 is set on the base 50 of the stage 32, and the stage is moved below the second modeling unit 24 inside the circuit forming device 12 by the operation of the transfer device 20. Then, in the second modeling unit 24, as shown in FIG. 3, the resin laminated body 130 is formed on the substrate 70. The resin laminated body 130 has a cavity 132 for mounting the electronic component 106, and discharges the ultraviolet curable resin from the inkjet head 82 and irradiates the discharged ultraviolet curable resin with ultraviolet rays by the irradiation device 86. Is formed by repeating the above.
 詳しくは、第2造形ユニット24において、インクジェットヘッド82が、基板70の上面に紫外線硬化樹脂を薄膜状に吐出する。この際、インクジェットヘッド82は、基板70の上面の所定の部分が概して矩形に露出するように、紫外線硬化樹脂を吐出する。続いて、紫外線硬化樹脂が薄膜状に吐出されると、照射装置86が、その薄膜状の紫外線硬化樹脂に紫外線を照射する。これにより、基板70の上に薄膜状の樹脂層133が形成される。 Specifically, in the second modeling unit 24, the inkjet head 82 discharges the ultraviolet curable resin in the form of a thin film on the upper surface of the substrate 70. At this time, the inkjet head 82 discharges the ultraviolet curable resin so that a predetermined portion of the upper surface of the substrate 70 is exposed in a generally rectangular shape. Subsequently, when the ultraviolet curable resin is discharged in a thin film form, the irradiation device 86 irradiates the thin film ultraviolet curable resin with ultraviolet light. As a result, the thin resin layer 133 is formed on the substrate 70.
 続いて、インクジェットヘッド82が、その薄膜状の樹脂層133の上の部分にのみ紫外線硬化樹脂を薄膜状に吐出する。つまり、インクジェットヘッド82は、基板70の上面の所定の部分が概して矩形に露出するように、薄膜状の樹脂層133の上に紫外線硬化樹脂を薄膜状に吐出する。そして、照射装置86が、その薄膜状に吐出された紫外線硬化樹脂に紫外線を照射することで、薄膜状の樹脂層133の上に薄膜状の樹脂層133が積層される。このように、基板70の上面の概して矩形の部分を除いた薄膜状の樹脂層133の上への紫外線硬化樹脂の吐出と、紫外線の照射とが繰り返され、複数の樹脂層133が積層されることで、キャビティ132を有する樹脂積層体130が形成される。 Subsequently, the inkjet head 82 ejects the ultraviolet curable resin in a thin film only on the portion above the thin film resin layer 133. That is, the inkjet head 82 ejects the ultraviolet curable resin in a thin film shape on the thin film resin layer 133 so that a predetermined portion of the upper surface of the substrate 70 is exposed in a generally rectangular shape. Then, the irradiation device 86 irradiates the ultraviolet curable resin discharged in a thin film with ultraviolet rays, so that the thin film resin layer 133 is laminated on the thin film resin layer 133. In this way, the discharge of the ultraviolet curable resin and the irradiation of the ultraviolet ray onto the thin film-shaped resin layer 133 excluding the generally rectangular portion on the upper surface of the substrate 70 are repeated, and the plurality of resin layers 133 are laminated. As a result, the resin laminate 130 having the cavity 132 is formed.
 上述した手順により、回路形成装置12において、樹脂積層体130が形成されると、搬送装置20の作動により、ステージ32が、回路形成装置12から搬出され、装着作業機14の内部に搬入される。この際、ステージ32は、装着作業機14の装着ユニット100の下方に移動される。装着ユニット100では、テープフィーダ110により電子部品106が供給され、その電子部品106が装着ヘッド112の吸着ノズル118によって、保持される。そして、装着ヘッド112が基板70の上方に移動され、吸着ノズル118により保持された電子部品106が、図4に示すように、樹脂積層体130のキャビティ132の内部に載置される。この際、電子部品106は、電極140が上方を向いた状態でキャビティ132の内部に載置される。 When the resin laminate 130 is formed in the circuit forming device 12 by the procedure described above, the stage 32 is carried out of the circuit forming device 12 and carried into the mounting work machine 14 by the operation of the carrying device 20. .. At this time, the stage 32 is moved below the mounting unit 100 of the mounting work machine 14. In the mounting unit 100, the electronic component 106 is supplied by the tape feeder 110, and the electronic component 106 is held by the suction nozzle 118 of the mounting head 112. Then, the mounting head 112 is moved above the substrate 70, and the electronic component 106 held by the suction nozzle 118 is placed inside the cavity 132 of the resin laminate 130 as shown in FIG. At this time, the electronic component 106 is placed inside the cavity 132 with the electrode 140 facing upward.
 続いて、装着作業機14において、電子部品106が樹脂積層体130のキャビティ132の内部に装着されると、搬送装置20の作動により、ステージ32が、装着作業機14から搬出され、回路形成装置12の内部に搬入される。この際、ステージ32は、回路形成装置12の第2造形ユニット24の下方に移動される。第2造形ユニット24では、図5に示すように、キャビティ132の隙間、つまり、キャビティ132を区画する内壁面と電子部品106との間に、樹脂積層体150が形成される。なお、樹脂積層体150は、樹脂積層体130と同様に、インクジェットヘッド82による紫外線硬化樹脂の吐出と、照射装置86による紫外線の照射とが繰り返されることで、形成される。 Subsequently, in the mounting work machine 14, when the electronic component 106 is mounted inside the cavity 132 of the resin laminated body 130, the stage 32 is carried out of the mounting work machine 14 by the operation of the transfer device 20, and the circuit forming apparatus. It is carried into the inside of 12. At this time, the stage 32 is moved below the second modeling unit 24 of the circuit forming device 12. In the second molding unit 24, as shown in FIG. 5, the resin laminate 150 is formed between the gap between the cavities 132, that is, between the inner wall surface defining the cavity 132 and the electronic component 106. Note that the resin laminated body 150 is formed by repeating the discharge of the ultraviolet curable resin by the inkjet head 82 and the irradiation of the ultraviolet rays by the irradiation device 86, similarly to the resin laminated body 130.
 次に、キャビティ132の隙間に樹脂積層体150が形成されると、ステージ32は、搬送装置20の作動により、回路形成装置12の内部において第1造形ユニット22の下方に移動される。そして、第1造形ユニット22において、インクジェットヘッド72によって、金属インクが樹脂積層体130,150の上に、回路パターンに応じて線状に吐出される。この際、図6に示すように、金属インク160は、電子部品106の電極140と、他の電子部品(図示省略)の電極とを繋ぐように、線状に吐出される。続いて、吐出された金属インク160に、レーザ照射装置76によってレーザが照射される。これにより、金属インク160が焼成し、電極間を繋ぐ配線166が形成される。 Next, when the resin laminated body 150 is formed in the gap of the cavity 132, the stage 32 is moved below the first modeling unit 22 inside the circuit forming device 12 by the operation of the transfer device 20. Then, in the first modeling unit 22, the inkjet head 72 ejects the metal ink linearly on the resin laminates 130 and 150 according to the circuit pattern. At this time, as shown in FIG. 6, the metal ink 160 is linearly ejected so as to connect the electrode 140 of the electronic component 106 and the electrode of another electronic component (not shown). Then, the ejected metal ink 160 is irradiated with a laser by the laser irradiation device 76. As a result, the metal ink 160 is baked, and the wiring 166 that connects the electrodes is formed.
 このように、回路形成システム10では、回路形成装置12において、樹脂積層体130が形成された後に、回路形成装置12と装着作業機14との間でステージ32を搬送する搬送装置20によって、その樹脂積層体130が形成された基板70が、装着作業機14に搬送される。次に、装着作業機14において、樹脂積層体130のキャビティ132に電子部品106が装着された後に、搬送装置20によって、その電子部品106が装着された基板70が、回路形成装置12に搬送される。そして、回路形成装置12において、キャビティ132の隙間に樹脂積層体150が形成され、電子部品106を電気的に接続するための配線166が形成される。このように、回路形成システム10では、樹脂積層体130,150及び配線166の形成は、回路形成装置12により行われ、電子部品106の装着は、装着作業機14により行われる。また、装着作業機14は、所謂、マウンターであり、製造作業機として流通している。このため、回路形成システム10では、既存の製造作業機を利用することができる。これにより、回路形成システム10の開発時間,開発費などの削減,製造コストの抑制などを図ることができる。 As described above, in the circuit forming system 10, after the resin laminate 130 is formed in the circuit forming device 12, the transfer device 20 that transfers the stage 32 between the circuit forming device 12 and the mounting work machine 14 causes The substrate 70 on which the resin laminate 130 is formed is conveyed to the mounting work machine 14. Next, in the mounting work machine 14, after the electronic component 106 is mounted in the cavity 132 of the resin laminate 130, the substrate 70 on which the electronic component 106 is mounted is transported to the circuit forming device 12 by the transport device 20. It Then, in the circuit forming device 12, the resin laminated body 150 is formed in the gap of the cavity 132, and the wiring 166 for electrically connecting the electronic component 106 is formed. As described above, in the circuit forming system 10, the resin laminated bodies 130 and 150 and the wiring 166 are formed by the circuit forming device 12, and the electronic component 106 is mounted by the mounting work machine 14. The mounting work machine 14 is a so-called mounter and is distributed as a manufacturing work machine. Therefore, the circuit forming system 10 can use an existing manufacturing work machine. As a result, it is possible to reduce the development time, the development cost, and the like of the circuit forming system 10 and suppress the manufacturing cost.
 また、第1実施例の回路形成システム10では、回路形成装置12と装着作業機14とがX軸方向に並んで配設されているが、図7に示すように、第2実施例の回路形成システム190では、回路形成装置192と装着作業機14とがY軸方向に並んで配設されている。なお、回路形成システム190の装着作業機14は、回路形成システム10の装着作業機14と同じである。また、回路形成システム190の回路形成装置192は、搬送装置196と、第1造形ユニット22と、第2造形ユニット24と、制御装置26とを有しており、搬送装置196を除いて、回路形成システム10の回路形成装置12と同じである。このため、回路形成システム190の構成に関して、搬送装置196についてのみ説明する。 Further, in the circuit forming system 10 of the first embodiment, the circuit forming device 12 and the mounting work machine 14 are arranged side by side in the X-axis direction, but as shown in FIG. 7, the circuit of the second embodiment is used. In the forming system 190, the circuit forming device 192 and the mounting work machine 14 are arranged side by side in the Y-axis direction. The mounting work machine 14 of the circuit forming system 190 is the same as the mounting work machine 14 of the circuit forming system 10. Further, the circuit forming device 192 of the circuit forming system 190 includes a carrying device 196, a first modeling unit 22, a second modeling unit 24, and a control device 26, and except for the carrying device 196, the circuit is formed. It is the same as the circuit forming device 12 of the forming system 10. Therefore, regarding the configuration of the circuit forming system 190, only the carrying device 196 will be described.
 搬送装置196は、X軸スライドレール200とY軸スライドレール202とリニアモータ(図8参照)204とリニアモータ(図8参照)206と移載装置(図8参照)208とステージ32とを備えている。X軸スライドレール200は、概して棒状をなし、回路形成装置192のハウジング210の内部において、X軸方向に延びるように配設されている。また、ステージ32は、X軸スライドレール200により、X軸方向にスライド可能に保持されている。そして、ステージ32は、リニアモータ204の駆動により、X軸方向の任意の位置にスライドする。 The transfer device 196 includes an X-axis slide rail 200, a Y-axis slide rail 202, a linear motor (see FIG. 8) 204, a linear motor (see FIG. 8) 206, a transfer device (see FIG. 8) 208, and a stage 32. ing. The X-axis slide rail 200 has a generally rod shape, and is arranged inside the housing 210 of the circuit forming device 192 so as to extend in the X-axis direction. The stage 32 is held by an X-axis slide rail 200 so as to be slidable in the X-axis direction. Then, the stage 32 is slid to an arbitrary position in the X-axis direction by driving the linear motor 204.
 また、Y軸スライドレール202は、概して棒状をなし、回路形成装置192のハウジング210の内部において、X軸スライドレール200と交差した状態で、Y軸方向に延びるように配設されている。ただし、Y軸スライドレール202の一端部が、ハウジング210の外部に延び出しており、回路形成装置192の隣に配設された装着作業機14のハウジング104の内部にまで進入している。 The Y-axis slide rail 202 is generally rod-shaped, and is arranged inside the housing 210 of the circuit forming device 192 so as to extend in the Y-axis direction while intersecting with the X-axis slide rail 200. However, one end of the Y-axis slide rail 202 extends to the outside of the housing 210, and has entered into the inside of the housing 104 of the mounting work machine 14 arranged next to the circuit forming device 192.
 また、移載装置208は、X軸スライドレール200とY軸スライドレール202との間でステージ32を移載することが可能とされており、Y軸スライドレール202は、ステージ32をY軸方向にスライド可能な状態で保持することが可能とされている。そして、ステージ32は、Y軸スライドレール202により保持された状態において、リニアモータ206の駆動により、Y軸方向の任意の位置にスライドする。つまり、ステージ32は、移載装置208によりX軸スライドレール200に移載され、X軸スライドレール200に保持された状態において、回路形成装置192の内部でX軸方向に搬送される。また、ステージ32は、移載装置208によりY軸スライドレール202に移載され、Y軸スライドレール202に保持された状態において、回路形成装置192と装着作業機14との間でY軸方向に搬送される。 Further, the transfer device 208 is capable of transferring the stage 32 between the X-axis slide rail 200 and the Y-axis slide rail 202, and the Y-axis slide rail 202 moves the stage 32 in the Y-axis direction. It is possible to hold it in a slidable state. Then, the stage 32 is slid to an arbitrary position in the Y-axis direction by being driven by the linear motor 206 while being held by the Y-axis slide rail 202. That is, the stage 32 is transferred to the X-axis slide rail 200 by the transfer device 208, and is conveyed in the X-axis direction inside the circuit forming device 192 while being held by the X-axis slide rail 200. Further, the stage 32 is transferred to the Y-axis slide rail 202 by the transfer device 208 and is held in the Y-axis slide rail 202 in the Y-axis direction between the circuit forming device 192 and the mounting work machine 14. Be transported.
 このような構造により、回路形成システム190においても、回路形成システム10と同様に、回路を形成することができる。なお、回路形成システム190での回路形成方法と、回路形成システム10での回路形成方法とは、搬送装置196の作動を除いて、略同じであるため、簡略的に説明する。まず、回路形成システム190では、回路形成装置192において、図3に示すように、基板70の上に樹脂積層体130が形成される。この際、ステージ32はX軸スライドレール200により保持されている。次に、樹脂積層体130が形成されると、ステージ32が、移載装置208によりX軸スライドレール200からY軸スライドレール202に移載され、回路形成装置192から装着作業機14まで搬送される。続いて、装着作業機14において、図4に示すように、樹脂積層体130のキャビティ132に電子部品106が装着される。その後に、ステージ32が、装着作業機14から回路形成装置192に搬送される。そして、回路形成装置192において、移載装置208によりY軸スライドレール202からX軸スライドレール200に移載され、図5及び図6に示すように、樹脂積層体150及び配線166が形成される。このように、回路形成システム190においても、回路形成システム10と同様に、回路が形成される。なお、回路形成システム190では、回路形成装置192と装着作業機14とがY軸方向に並んで配設されているため、例えば、X軸方向のスペースが狭い場合であっても、回路形成システム190を配設することができる。 With such a structure, a circuit can be formed in the circuit forming system 190 as in the circuit forming system 10. The circuit forming method of the circuit forming system 190 and the circuit forming method of the circuit forming system 10 are substantially the same except for the operation of the transfer device 196, and thus will be briefly described. First, in the circuit forming system 190, in the circuit forming device 192, as shown in FIG. 3, the resin laminated body 130 is formed on the substrate 70. At this time, the stage 32 is held by the X-axis slide rail 200. Next, when the resin laminate 130 is formed, the stage 32 is transferred by the transfer device 208 from the X-axis slide rail 200 to the Y-axis slide rail 202, and is conveyed from the circuit forming device 192 to the mounting work machine 14. It Then, in the mounting work machine 14, as shown in FIG. 4, the electronic component 106 is mounted in the cavity 132 of the resin laminate 130. After that, the stage 32 is transported from the mounting work machine 14 to the circuit forming device 192. Then, in the circuit forming device 192, the transfer device 208 transfers the Y-axis slide rail 202 to the X-axis slide rail 200 to form the resin laminate 150 and the wiring 166 as shown in FIGS. 5 and 6. .. In this way, also in the circuit forming system 190, a circuit is formed similarly to the circuit forming system 10. In the circuit forming system 190, since the circuit forming device 192 and the mounting work machine 14 are arranged side by side in the Y-axis direction, even if the space in the X-axis direction is small, the circuit forming system is not provided. 190 can be provided.
 また、回路形成装置12の制御装置26のコントローラ90は、図2及び図8に示すように、第1形成部170と、第1搬送部172と、第2搬送部174と、第2形成部176とを有している。また、装着作業機14の制御装置102のコントローラ120は、装着部178を有している。第1形成部170は、回路形成装置12において樹脂積層体130を形成するための機能部である。第1搬送部172は、樹脂積層体130が形成された基板70を回路形成装置12から装着作業機14に搬送するための機能部である。装着部178は、装着作業機14において、樹脂積層体130のキャビティ132に電子部品106を装着するための機能部である。第2搬送部174は、電子部品106が装着された基板70を装着作業機14から回路形成装置12に搬送するための機能部である。第2形成部176は、回路形成装置12において、樹脂積層体150及び配線166を形成するための機能部である。 In addition, the controller 90 of the control device 26 of the circuit forming apparatus 12, as shown in FIGS. 2 and 8, has a first forming unit 170, a first conveying unit 172, a second conveying unit 174, and a second forming unit. 176 and. Further, the controller 120 of the control device 102 of the mounting work machine 14 has a mounting portion 178. The first forming unit 170 is a functional unit for forming the resin laminated body 130 in the circuit forming device 12. The first transport unit 172 is a functional unit for transporting the substrate 70 on which the resin laminate 130 is formed from the circuit forming device 12 to the mounting work machine 14. The mounting unit 178 is a functional unit for mounting the electronic component 106 in the cavity 132 of the resin laminate 130 in the mounting work machine 14. The second transport unit 174 is a functional unit for transporting the board 70 on which the electronic component 106 is mounted from the mounting work machine 14 to the circuit forming apparatus 12. The second forming portion 176 is a functional portion for forming the resin laminated body 150 and the wiring 166 in the circuit forming device 12.
 また、上記実施例において、回路形成装置12は、回路形成装置の一例である。装着作業機14は、作業エリア及び装着作業機の一例である。搬送装置20は、搬送装置の一例である。第1造形ユニット22は、配線形成装置の一例である。第2造形ユニット24は、樹脂積層体形成装置の一例である。ハウジング28は、ハウジングの一例である。リニアモータ34は、リニアモータの一例である。基板70は、ベースの一例である。樹脂積層体130,150は、樹脂層の一例である。配線166は、配線の一例である。回路形成装置192は、回路形成装置の一例である。搬送装置196は、搬送装置の一例である。リニアモータ204及びリニアモータ206は、リニアモータの一例である。ハウジング210は、ハウジングの一例である。また、第1形成部170により実行される工程は、第1形成工程の一例である。第1搬送部172により実行される工程は、第1搬送工程の一例である。第2搬送部174により実行される工程は、第2搬送工程の一例である。第2形成部176により実行される工程は、第2形成工程の一例である。装着部178により実行される工程は、装着工程の一例である。 Further, in the above embodiment, the circuit forming device 12 is an example of the circuit forming device. The mounting work machine 14 is an example of a work area and a mounting work machine. The carrier device 20 is an example of a carrier device. The first modeling unit 22 is an example of a wiring forming device. The 2nd modeling unit 24 is an example of a resin layered product forming device. The housing 28 is an example of a housing. The linear motor 34 is an example of a linear motor. The substrate 70 is an example of a base. The resin laminated bodies 130 and 150 are examples of resin layers. The wiring 166 is an example of wiring. The circuit forming device 192 is an example of a circuit forming device. The transport device 196 is an example of a transport device. The linear motor 204 and the linear motor 206 are examples of linear motors. The housing 210 is an example of a housing. The process performed by the first forming unit 170 is an example of the first forming process. The process performed by the first transport unit 172 is an example of the first transport process. The process performed by the second transport unit 174 is an example of the second transport process. The process performed by the second forming unit 176 is an example of the second forming process. The process executed by the mounting unit 178 is an example of the mounting process.
 なお、本発明は、上記実施例に限定されるものではなく、当業者の知識に基づいて種々の変更、改良を施した種々の態様で実施することが可能である。例えば、上記実施例では、作業エリアとして、装着作業機14が採用されているが、装着作業と異なる作業を行う作業機が採用されてもよい。例えば、粘性流体を吐出するディスペンサ、半田を印刷する印刷機、検査装置、粘性流体,半田などを加熱する加熱炉などの回路を形成する際に用いられる装置のうちの1以上の装置を備える作業機が採用されてもよい。また、作業機でなく、単なる作業台が作業エリアとして採用されてもよい。つまり、所定のスペースに、回路形成装置12,192からステージ32が搬出され、そのスペースにおいて、作業者が、ステージ32に載置された基板70に対して作業を行ってもよい。 It should be noted that the present invention is not limited to the above-described embodiments, and can be carried out in various modes with various changes and improvements based on the knowledge of those skilled in the art. For example, in the above embodiment, the mounting work machine 14 is used as the work area, but a work machine that performs a work different from the mounting work may be used. For example, work including at least one device used for forming a circuit such as a dispenser for discharging a viscous fluid, a printing machine for printing solder, an inspection device, a heating furnace for heating a viscous fluid, solder, etc. A machine may be employed. Further, instead of the work machine, a simple workbench may be adopted as the work area. That is, the stage 32 may be carried out from the circuit forming devices 12 and 192 into a predetermined space, and an operator may work on the substrate 70 placed on the stage 32 in the space.
 また、上記実施例では、1台の作業機と回路形成装置12,192との間でステージ32が搬送されるが、複数の作業機と回路形成装置12,192との間でステージ32が搬送されてもよい。つまり、複数の作業機と回路形成装置12,192とにより、回路形成システムが構成されてもよい。 Further, in the above embodiment, the stage 32 is transported between one working machine and the circuit forming devices 12 and 192, but the stage 32 is transported between a plurality of working machines and the circuit forming devices 12 and 192. May be done. That is, the circuit forming system may be configured by the plurality of working machines and the circuit forming devices 12 and 192.
 12:回路形成装置  14:装着作業機(作業エリア)  20:搬送装置  22:第1造形ユニット(配線形成装置)  24:第2造形ユニット(樹脂層形成装置)  28:ハウジング  34:リニアモータ  70:基板(ベース)  130:樹脂積層体  150:樹脂積層体  166:配線  192:回路形成装置  196:搬送装置  204:リニアモータ  206:リニアモータ  210:ハウジング  170:第1形成部(第1形成工程)  172:第1搬送部(第1搬送工程)  174:第2搬送部(第2搬送工程)  176:第2形成部(第2形成工程)  178:装着部(装着工程) 12: Circuit forming device 14: Mounting work device (work area) 20: Transfer device 22: First molding unit (wiring forming device) 24: Second molding unit (resin layer forming device) 28: Housing 34: Linear motor 70: Substrate (base) 130: Resin laminate 150: Resin laminate 166: Wiring 192: Circuit forming device 196: Transfer device 204: Linear motor 206: Linear motor 210: Housing 170: 1st forming part (1st forming process) 172 : First transfer section (first transfer step) 174: Second transfer section (second transfer step) 176: Second forming section (second forming step) 178: Mounting section (mounting step)

Claims (6)

  1.  硬化性樹脂により樹脂層をベースの上に形成する樹脂層形成装置と、
     金属微粒子を含有する金属含有液により配線を前記ベースの上に形成する配線形成装置と、
     前記樹脂層形成装置と前記配線形成装置とを内包するハウジングと、
     前記ハウジングの内部において前記ベースを搬送するとともに、前記ハウジングの外部に延び出し、前記ハウジングの外部に設けられた作業エリアまで前記ベースを搬送する搬送装置と
     を備える回路形成装置。
    A resin layer forming device for forming a resin layer on a base with a curable resin;
    A wiring forming device for forming wiring on the base with a metal-containing liquid containing metal fine particles,
    A housing containing the resin layer forming device and the wiring forming device;
    A circuit forming device, which carries the base inside the housing, extends to the outside of the housing, and carries the base to a work area provided outside the housing.
  2.  前記搬送装置が、
     前記ハウジングの内部において所定の方向に沿って前記ベースを搬送するとともに、前記所定の方向と同じ方向に向って前記ハウジングの外部に延び出し、前記ベースを前記作業エリアまで搬送する請求項1に記載の回路形成装置。
    The carrier is
    The said base is conveyed along a predetermined direction inside the said housing, it extends to the exterior of the said housing in the same direction as the said predetermined direction, and the said base is conveyed to the said work area. Circuit forming device.
  3.  前記搬送装置が、
     前記ハウジングの内部において所定の方向に沿って前記ベースを搬送するとともに、前記所定の方向と異なる方向に向って前記ハウジングの外部に延び出し、前記ベースを前記作業エリアまで搬送する請求項1に記載の回路形成装置。
    The carrier is
    The said base is conveyed along a predetermined direction inside the said housing, while extending in the direction different from the said predetermined direction to the exterior of the said housing, the said base is conveyed to the said work area. Circuit forming device.
  4.  前記作業エリアが、部品の装着作業を行う装着作業機の内部に設けられており、
     前記搬送装置が、
     前記ハウジングの内部において前記ベースを搬送するとともに、前記ハウジングの外部に延び出し、前記ベースを前記装着作業機の内部まで搬送する請求項1ないし請求項3のいずれか1つに記載の回路形成装置。
    The work area is provided inside a mounting work machine for mounting parts,
    The carrier is
    4. The circuit forming device according to claim 1, wherein the base is transported inside the housing, extends out of the housing, and transports the base to the inside of the mounting work machine. ..
  5.  前記搬送装置が、リニアモータを駆動源として、前記ベースを搬送する請求項1ないし請求項4のいずれか1つに記載の回路形成装置。 The circuit forming device according to any one of claims 1 to 4, wherein the transfer device transfers the base using a linear motor as a drive source.
  6.  硬化性樹脂により樹脂層をベースの上に形成する樹脂層形成装置と、金属微粒子を含有する金属含有液により配線を前記ベースの上に形成する配線形成装置とを備えた回路形成装置を用いて回路を形成する回路形成方法であって、
     前記回路形成装置により、前記樹脂層と前記配線との少なくとも一方を形成する第1形成工程と、
     前記第1形成工程において前記樹脂層と前記配線との少なくとも一方が形成されたベースを、搬送装置により、前記回路形成装置の外部に設けられた装着作業機に搬送する第1搬送工程と、
     前記第1搬送工程において搬送されたベースに、前記装着作業機により部品を装着する装着工程と、
     前記装着工程において部品が装着されたベースを、前記搬送装置により、前記回路形成装置に搬送する第2搬送工程と、
     前記第2搬送工程において搬送されたベースに、前記回路形成装置により、前記樹脂層と前記配線との少なくとも一方を形成する第2形成工程と
     を含む回路形成方法。
    A circuit forming device provided with a resin layer forming device for forming a resin layer on a base with a curable resin and a wiring forming device for forming wiring on the base with a metal-containing liquid containing fine metal particles. A circuit forming method for forming a circuit, comprising:
    A first forming step of forming at least one of the resin layer and the wiring by the circuit forming device;
    A first transfer step of transferring a base on which at least one of the resin layer and the wiring is formed in the first forming step to a mounting work machine provided outside the circuit forming device by a transfer device;
    A mounting step of mounting a component on the base transported in the first transporting step by the mounting work machine;
    A second transfer step of transferring the base on which the components are mounted in the mounting step to the circuit forming apparatus by the transfer device;
    A second forming step of forming at least one of the resin layer and the wiring by the circuit forming device on the base transferred in the second transferring step.
PCT/JP2019/004732 2019-02-08 2019-02-08 Circuit forming device and circuit forming method WO2020161915A1 (en)

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Citations (5)

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JP2017028053A (en) * 2015-07-21 2017-02-02 富士機械製造株式会社 Circuit formation method
JP2017087103A (en) * 2015-11-04 2017-05-25 富士機械製造株式会社 Printer, and manufacturing apparatus of component-mounting substrate
JP2017130553A (en) * 2016-01-20 2017-07-27 株式会社ミマキエンジニアリング Method for manufacturing electronic element installation base material, method for manufacturing electronic component, and molding device
JP2017147351A (en) * 2016-02-18 2017-08-24 パナソニックIpマネジメント株式会社 Component mounting line and method of installing under-board receiving member in component mounting line
JP2018120948A (en) * 2017-01-25 2018-08-02 オムロン株式会社 Control device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017028053A (en) * 2015-07-21 2017-02-02 富士機械製造株式会社 Circuit formation method
JP2017087103A (en) * 2015-11-04 2017-05-25 富士機械製造株式会社 Printer, and manufacturing apparatus of component-mounting substrate
JP2017130553A (en) * 2016-01-20 2017-07-27 株式会社ミマキエンジニアリング Method for manufacturing electronic element installation base material, method for manufacturing electronic component, and molding device
JP2017147351A (en) * 2016-02-18 2017-08-24 パナソニックIpマネジメント株式会社 Component mounting line and method of installing under-board receiving member in component mounting line
JP2018120948A (en) * 2017-01-25 2018-08-02 オムロン株式会社 Control device

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