WO2020151285A1 - Intelligent aerobic fermentation processing device and solid waste processing system - Google Patents

Intelligent aerobic fermentation processing device and solid waste processing system Download PDF

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Publication number
WO2020151285A1
WO2020151285A1 PCT/CN2019/113916 CN2019113916W WO2020151285A1 WO 2020151285 A1 WO2020151285 A1 WO 2020151285A1 CN 2019113916 W CN2019113916 W CN 2019113916W WO 2020151285 A1 WO2020151285 A1 WO 2020151285A1
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Prior art keywords
aerobic fermentation
fermentation tank
solid waste
processing equipment
fermentation
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PCT/CN2019/113916
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French (fr)
Chinese (zh)
Inventor
彭淑婧
王新明
张树芳
黄超文
梁春林
邱洪伟
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北京中科博联环境工程有限公司
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Priority to AU2019425444A priority Critical patent/AU2019425444A1/en
Publication of WO2020151285A1 publication Critical patent/WO2020151285A1/en

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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • the invention relates to the technical field of solid waste treatment equipment, in particular to intelligent aerobic fermentation treatment equipment and a solid waste treatment system.
  • the purpose of the present invention is to provide an intelligent aerobic fermentation treatment equipment and a solid waste treatment system, which enables the solid waste system to process solid waste with high efficiency.
  • an intelligent aerobic fermentation processing equipment including a walking trolley, a lifting mechanism, a material picking and unloading mechanism, and a walking cart that can move horizontally and linearly facing the fermentation tank;
  • the traveling trolley moves horizontally and linearly on the traveling trolley in a moving direction perpendicular to the traveling trolley;
  • the lifting mechanism is installed on the walking trolley
  • the picking and unloading mechanism is hung on the lifting mechanism so as to rise and fall with the lifting of the lifting mechanism;
  • the lifting mechanism includes an upper frame, a lower frame, a scissor structure and a first driving mechanism;
  • the upper frame is installed on the walking trolley; the lower frame is connected to the upper frame through the scissor structure; the first driving mechanism is connected to the scissor structure;
  • the picking and unloading mechanism is hung on the lower frame so as to rise and fall as the lower frame rises and falls.
  • the scissor structure includes a first oblique beam and a second oblique beam arranged in a cross;
  • the first driving mechanism is respectively connected with the first inclined beam and the second inclined beam.
  • the first driving mechanism includes two oil cylinders
  • the first inclined beam is connected to one of the cylinders, and the second inclined beam is connected to the other inclined beam.
  • the picking and unloading mechanism includes a storage hopper, a plurality of picking shovels, a transmission chain structure, and a second driving mechanism; wherein the storage hopper includes a bucket body with an open top and a discharge bin door;
  • the unloading bin door is movably arranged at the bottom of the bucket
  • the bucket body is suspended on the lower frame; a plurality of the reclaiming shovels are arranged around the bucket body through the transmission chain structure; the transmission chain structure is connected with the second driving mechanism.
  • a plurality of the reclaiming shovels are arranged on the outer ring of the transmission chain structure at the same interval.
  • the opening direction of the reclaimer is parallel to the transmission direction of the transmission chain structure.
  • the walking trolley includes a fixed frame
  • the top of the fixed frame is fixedly connected with the upper frame, and the bottom of the fixed frame runs on the traveling cart.
  • the traveling cart includes a main beam, an outrigger, and a bottom beam; wherein the top of the main beam is provided with a first track, and the bottom of the fixed frame is provided with a first wheel;
  • the first wheel runs on the first track.
  • a solid waste treatment system including a fermentation tank and the intelligent aerobic fermentation treatment equipment provided by the above technical solution;
  • the intelligent aerobic fermentation processing equipment is used to transfer fermentation materials to the fermentation tank.
  • the intelligent aerobic fermentation processing equipment is used to transfer fermentation materials into the fermentation tank, transfer out the fermentation materials in the fermentation tank, turn over the fermentation materials in the fermentation tank, and turn the fermentation tank
  • the fermented materials inside are transported away;
  • the legs of the traveling cart in the intelligent aerobic fermentation processing equipment are provided with second wheels, and the bottom of the outer side of the fermentation tank is provided with a second track; the second wheels walk along the second track.
  • the solid waste treatment system includes a traveling trolley, a lifting mechanism, a material picking and unloading mechanism, and a traveling cart that can move horizontally and linearly facing the fermentation tank; the traveling trolley is along a moving direction perpendicular to the traveling cart Move horizontally and linearly on the traveling trolley; the lifting mechanism is installed on the traveling trolley; the picking and unloading mechanism is hung on the lifting mechanism to lift up and down with the lifting of the lifting mechanism;
  • the intelligent aerobic fermentation treatment equipment the intelligent aerobic fermentation treatment equipment is controlled by the automatic control system during the solid waste treatment process.
  • the automatic control system can control the walking cart to face the solid waste.
  • the fermentation tank in the waste treatment system moves horizontally and linearly, controls the traveling trolley to move horizontally and linearly on the traveling trolley in a direction perpendicular to the traveling trolley, controls the lifting mechanism to drive the picking and unloading mechanism to lift, and controls the picking and unloading mechanism Reclaiming and discharging materials into the fermentation tank, therefore, the reclaiming and discharging mechanism can control the traveling cart, the traveling trolley and the lifting mechanism through the automatic control system to realize automatic movement in the three-dimensional space, and the reclaiming and discharging mechanism may be controlled by the automatic control system
  • the control realizes automatic reclaiming and automatic discharging into the fermentation tank; because the discharging mechanism can automatically move in the three-dimensional space, and the discharging mechanism can automatically take and discharge materials into the fermentation tank, so
  • the material mechanism can automatically and accurately move materials into the fermentation tank, and can avoid purely manual lifting and conveying of materials, so that the solid waste treatment system has high efficiency in processing solid waste.
  • FIG. 1 is a schematic structural diagram of an intelligent aerobic fermentation processing equipment provided by Embodiment 1 of the present invention
  • FIG. 2 is a schematic structural diagram of the lifting mechanism in the intelligent aerobic fermentation processing equipment provided by Embodiment 1 of the present invention
  • FIG. 3 is a schematic structural diagram of a material taking and discharging mechanism in the intelligent aerobic fermentation processing equipment provided by Embodiment 1 of the present invention
  • FIG. 4 is a schematic structural diagram of a fermentation tank in a solid waste treatment system provided by Embodiment 2 of the present invention.
  • Icon 10-traveling cart; 20-traveling trolley; 201-first wheel; 30-lifting mechanism; 301-upper frame; 302-scissor structure; 303-lower frame; 40-fetching and unloading mechanism; 401-bucket Body; 402-reclaimer; 403-transmission chain structure; 50-fermentation tank; 501-strip trough.
  • connection should be understood in a broad sense unless otherwise clearly specified and limited.
  • they can be fixed or detachable.
  • Connected or integrally connected it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
  • FIG. 1 is a schematic structural diagram of an intelligent aerobic fermentation processing equipment provided by embodiment 1 of the present invention
  • Fig. 2 is a structural schematic diagram of a lifting mechanism in an intelligent aerobic fermentation processing equipment provided by embodiment 1 of the present invention
  • Fig. 3 is an embodiment of the present invention 1.
  • FIG. 4 is a schematic structural diagram of a fermentation tank in a solid waste treatment system provided in Embodiment 2 of the present invention.
  • an intelligent aerobic fermentation processing equipment is provided, as shown in Figure 1,
  • Walking cart 10 that moves horizontally and linearly;
  • the traveling trolley 20 moves horizontally and linearly on the traveling trolley 10 along a moving direction perpendicular to the traveling trolley 10;
  • the lifting mechanism 30 is installed on the traveling trolley 20;
  • the picking and unloading mechanism 40 is suspended on the lifting mechanism 30 so as to rise and fall with the lifting of the lifting mechanism 30;
  • the material taking and discharging mechanism 40 is used for obtaining required fermentation materials and discharging materials into the fermentation tank 50.
  • the solid waste treatment system of the present invention for the intelligent aerobic fermentation treatment equipment, the
  • the intelligent aerobic fermentation treatment equipment is controlled by the automatic control system during the solid waste treatment process.
  • the automatic control system can control the walking cart 10 to face the fermentation tank 50 in the solid waste treatment system. Move horizontally and linearly, control the traveling trolley 20 to move horizontally and linearly on the traveling trolley 10 along the moving direction perpendicular to the traveling trolley 10, control the lifting mechanism 30 to drive the picking and unloading mechanism 40 up and down, and control the picking and unwinding mechanism 40 to pick up materials And the material is discharged into the fermentation tank 50, therefore, the picking and unloading mechanism 40 can control the traveling cart 10, the traveling trolley 20, and the lifting mechanism 30 through an automatic control system to realize automatic movement in the three-dimensional space, and the picking and unloading mechanism 40 can Through the automatic control system control, automatic feeding and feeding into the fermentation tank 50 are realized; because the feeding and unwinding mechanism 40 can automatically move in a three-dimensional space, and the feeding and feeding mechanism 40 can automatically pick up and feed into the fermentation tank 50 The material is automatically discharged. Therefore, the material taking and dis
  • both the traveling cart 10 and the traveling trolley 20 are provided with a drive assembly capable of driving the traveling cart 10 or the traveling trolley 20 to move.
  • the drive assembly can be a belt drive and a motor, or a gear drive and a motor, and an automatic control system Connect with the motor;
  • the traveling cart 10 can move horizontally and linearly facing the fermentation tank 50. Therefore, it can be explained that the traveling cart 10 can move horizontally and linearly away from the fermentation tank 50, and the traveling cart 20 moves in the traveling cart 10 along the moving direction perpendicular to the traveling cart 10
  • the upper moving horizontally and linearly, the traveling cart 10 and the traveling trolley 20 are mainly responsible for the movement of the picking and unwinding mechanism 40 in two horizontal directions, so that the picking and unwinding mechanism 40 can find a suitable picking and unwinding position.
  • the lifting mechanism 30 includes an upper frame 301, a lower frame 303, a scissor structure 302, and a first driving mechanism;
  • the upper frame 301 is installed on the walking trolley 20; the lower frame 303 is connected to the upper frame 301 through the scissor structure 302; the driving mechanism is connected to the scissor structure 302;
  • the material picking and unloading mechanism 40 is suspended on the lower frame 303 so as to rise and fall as the lower frame 303 rises and falls.
  • the lifting mechanism 30 is mainly responsible for the lifting of the feeding and discharging mechanism 40 when the feeding and discharging mechanism 40 obtains required fermentation materials and discharging the material into the fermentation tank 50, so that the feeding and discharging mechanism 40 Able to find suitable reclaiming height and unwinding height;
  • the automatic control system controls the first driving mechanism, and the first driving mechanism drives the scissor structure 302 to expand or contract, so that the lower frame 303 is raised and lowered, so that the picking and unwinding mechanism 40 is raised and lowered.
  • the scissor structure 302 includes a first oblique beam and a second oblique beam arranged in a cross;
  • the first driving mechanism is respectively connected with the first inclined beam and the second inclined beam.
  • the first driving mechanism includes two oil cylinders
  • the first inclined beam is connected with an oil cylinder, and the second inclined beam is connected with another inclined beam.
  • the first driving mechanism synchronously controls the two oil cylinders, so that the first inclined beam and the second inclined beam are raised and lowered at the same time, so as to realize the expansion or expansion of the scissor structure 302.
  • the picking and unloading mechanism 40 includes a storage hopper, a plurality of picking shovels 402, a transmission chain structure 403, and a second drive mechanism; wherein, the storage hopper includes A bucket body 401 with an open top and a discharge bin door;
  • the unloading bin door is movably arranged at the bottom of the bucket body 401;
  • the bucket body 401 is suspended on the lower frame 303; a plurality of reclaiming shovels 402 are arranged around the bucket body 401 through a transmission chain structure 403; the transmission chain structure 403 is connected with the second driving mechanism.
  • the discharge bin door is movably arranged at the bottom of the bucket body 401, so that the discharge bin door can be opened and closed relative to the bucket body 401 to realize unloading.
  • one of the discharge bin doors The side can be connected with the bucket body 401 through a hinge structure, the other side of the unloading bin door can be opened and closed with the bucket body 401 through the crank arm rocker structure, and the crank arm rocker structure is controlled by the automatic control system;
  • the second driving mechanism is a motor, and the motor is controlled by an automatic control system to enable the chain in the transmission chain structure 403 to realize forward and reverse operation;
  • the reclaiming shovel 402 is arranged on the outer ring of the transmission chain structure 403 along the transmission direction perpendicular to the transmission chain structure 403;
  • the opening direction of the reclaimer 402 is parallel to the transmission direction of the transmission chain structure 403; in the transmission chain structure 403 Driven by the drive, when the reclaimer 402 moves to the bottom of the bucket body 401, it needs to be able to shovel solid waste to a greater extent, and when the reclaimer 402 moves to the top of the bucket body 401, it needs to be able to make the The solid waste is discharged to a large extent. Therefore, in comprehensive consideration, it is preferable that the opening direction of the reclaimer 402 is parallel to the transmission direction of the transmission chain structure 403;
  • the motor drives the transmission chain structure 403 to move, and the transmission chain structure 403 moves to drive several picking shovel 402. Move around the bucket body 401 to realize reclaiming.
  • the transmission chain structure 403 drives several reclaiming shovel 402 to move around the bucket body 401.
  • the reclaiming shovel 402 touches the sludge in the fermentation tank 50 at the bottom, the reclaiming shovel 402 Shovel up the sludge and when the reclaimer 402 rotates to the top of the bucket body 401, the sludge on the reclaimer shovel 402 will naturally fall down into the bucket body 401 until the sludge fills the entire bucket body and the sludge fills the entire bucket body. After the body, the sludge is directly transported and thrown by the reclaiming shovel 402 to the rear of the walking, and the sludge is dumped.
  • the unloading bin door is closed, and the transmission chain structure 403 drives a number of reclaiming shovel 402 to move around the bucket body 401.
  • the reclaiming shovel 402 touches the fermentation tank 50 at the bottom
  • the reclaimer 402 is rotated to the top of the bucket body 401
  • the sludge on the reclaimer shovel 402 is poured into the bucket body 401, thereby removing the sludge in the fermentation tank 50
  • the sludge is transported away;
  • the reclaiming mechanism can complete the above-mentioned reclaiming, discharging, dumping, and transferring functions under the cooperative action of the traveling cart 10, the traveling trolley 20, and the lifting mechanism 30;
  • the number of reclaiming shovel 402 is multiple; multiple reclaiming shovel 402 are arranged on the outer ring of the transmission chain structure 403 at the same interval; multiple reclaiming shovel 402 work together to perform reclaiming, unloading, dumping, and transfer, etc. Process, high work efficiency;
  • the reclaiming shovel 402 at the bottom of the bucket body 401 will not affect the opening and closing of the unloading bin door. There are many unloading bin doors, and the interval between the reclaiming shovel 402 is set for the opening and closing of the unloading bin door. It provides enough space.
  • the walking trolley 20 includes a fixed frame
  • the top of the fixed frame is fixedly connected with the upper frame 301, and the bottom of the fixed frame is walking on the traveling cart 10.
  • the traveling cart 10 includes a main beam, an outrigger, and a bottom beam.
  • a first track is provided on the top of the main beam of the traveling cart, and a first wheel 201 is provided on the bottom of the fixed frame.
  • the wheels 201 travel on the first track, and the first wheels 201 increase the moving speed of the fixed frame on the traveling cart;
  • the bottom of the walking trolley is also equipped with a variety of monitoring sensing elements to monitor multiple data parameters during the fermentation process.
  • the foregoing embodiment 1 is a specific statement for the intelligent aerobic fermentation treatment equipment, which can be used in a solid waste treatment system, so that the solid waste treatment system has a high efficiency in processing solid waste;
  • the solid waste treatment system includes a fermentation tank 50 and intelligent aerobic fermentation processing equipment; the intelligent aerobic fermentation processing equipment is used to transfer fermentation materials to the fermentation tank, transfer the fermentation materials out of the fermentation tank, and transfer the fermentation tank Turn over the fermentation materials and transport the fermentation materials in the fermentation tank;
  • a second wheel is provided on the legs of the walking cart, and a second track is provided on the bottom of the outer side of the fermentation tank; the second wheel runs along the second track, and the second wheel increases the walking height.
  • the speed at which the car moves on the outer bottom is provided.
  • the fermentation tank 50 includes a plurality of strip troughs 501 independent of each other;
  • a plurality of strip-shaped troughs 501 are arranged in sequence along the length of the fermentation tank 50, or a plurality of strip-shaped troughs 501 are arranged in sequence along the width of the fermentation tank 50.
  • the fermentation tank 50 is an integral tank.
  • the fermentation tank 50 is 48m long and 1m wide. There is a long aeration path and a large aeration pressure loss.
  • the problem of poor effect in this embodiment, the fermentation tank 50 is divided into a plurality of independent strip troughs 501, the length of the strip trough 501 is 10m, the width is 4m, the strip trough 501 makes the exposure The air path is relatively shorter, which improves the aeration effect.

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Abstract

The present invention discloses an intelligent aerobic fermentation processing device and a solid waste processing system, relating to the technical field of solid waste processing device. The device comprises a travelling trolley, a lifting mechanism, a feeding and reclaiming mechanism used for feeding ferment materials into a fermentation tank of the solid waste processing system or reclaiming ferment products from the fermentation tank, and a travelling cart able to move straight and horizontally towards the fermentation tank. The travelling trolley moves straight and horizontally on the travelling cart perpendicular to the moving direction of the travelling cart; the lifting mechanism is installed on the travelling trolley; the feeding and reclaiming mechanism is hung on the lifting mechanism so as to rise and fall along with the lifting mechanism and is used for acquiring the required ferment materials and feeding same into the fermentation tank. The intelligent aerobic fermentation processing device improves the efficiency of the solid waste system for processing solid waste.

Description

智能好氧发酵处理设备及固废处理系统Intelligent aerobic fermentation treatment equipment and solid waste treatment system
本申请要求于2019年01月21日提交中国专利局、申请号为201910054881.8、发明名称为“智能好氧发酵处理设备及固废处理系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office, the application number is 201910054881.8, and the invention title is "Intelligent Aerobic Fermentation Treatment Equipment and Solid Waste Treatment System" on January 21, 2019, the entire contents of which are incorporated by reference In this application.
技术领域Technical field
本发明涉及固废处理设备技术领域,尤其是涉及智能好氧发酵处理设备及固废处理系统。The invention relates to the technical field of solid waste treatment equipment, in particular to intelligent aerobic fermentation treatment equipment and a solid waste treatment system.
背景技术Background technique
随着我国城镇化水平的不断推进和环境保护要求的不断提高,有机固废的安全处置问题日益突出。好氧发酵是污泥、垃圾、粪便等固废无害化处理的重要途径。目前,我国有机固废好氧发酵处理多以条垛式和槽式为主,存在堆肥时间长、臭味难控制等问题。此外,条垛式和槽式堆肥由于占地面积大、土建成本高等原因也难以适应中小型固废处理需求,因此,亟需研发出适用于中小型固废好氧发酵处理的反应器。With the continuous advancement of my country's urbanization level and the continuous improvement of environmental protection requirements, the problem of safe disposal of organic solid waste has become increasingly prominent. Aerobic fermentation is an important way for the harmless treatment of solid waste such as sludge, garbage, and manure. At present, most of the aerobic fermentation treatment of organic solid waste in our country is mainly in the stack type and trough type, and there are problems such as long composting time and difficult odor control. In addition, stacking and trough composting are also difficult to meet the needs of small and medium-sized solid waste treatment due to their large area and high civil construction costs. Therefore, it is urgent to develop a reactor suitable for small and medium-sized solid waste aerobic fermentation treatment.
目前,密闭、环保的反应器堆肥系统的开发已经成为国内外好氧发酵工艺的发展趋势。国内的反应器式堆肥的研发还处于起步阶段,好氧发酵过程中涉及的发酵所需物料的搬抬、输送等均是利用纯人工力完成,导致固废处理的效率较低。At present, the development of a closed and environmentally friendly reactor composting system has become the development trend of aerobic fermentation processes at home and abroad. The research and development of domestic reactor-type composting is still in its infancy, and the lifting and conveying of materials required for fermentation involved in the aerobic fermentation process are all completed by pure artificial force, resulting in low solid waste treatment efficiency.
发明内容Summary of the invention
本发明的目的在于提供智能好氧发酵处理设备及固废处理系统,该智能好氧发酵处理设备使得固废系统处理固废的效率高。The purpose of the present invention is to provide an intelligent aerobic fermentation treatment equipment and a solid waste treatment system, which enables the solid waste system to process solid waste with high efficiency.
为实现上述目的,本发明提供以下技术方案:In order to achieve the above objectives, the present invention provides the following technical solutions:
根据本发明的一方面,提供智能好氧发酵处理设备,包括行走小车,升降机构,取放料机构,以及可面向发酵槽作水平直线移动的行走大车;According to one aspect of the present invention, an intelligent aerobic fermentation processing equipment is provided, including a walking trolley, a lifting mechanism, a material picking and unloading mechanism, and a walking cart that can move horizontally and linearly facing the fermentation tank;
所述行走小车沿垂直于所述行走大车的移动方向在所述行走大车上作水平直线移动;The traveling trolley moves horizontally and linearly on the traveling trolley in a moving direction perpendicular to the traveling trolley;
所述升降机构安装在所述行走小车上;The lifting mechanism is installed on the walking trolley;
所述取放料机构悬挂在所述升降机构上以随所述升降机构的升降而升降;The picking and unloading mechanism is hung on the lifting mechanism so as to rise and fall with the lifting of the lifting mechanism;
进一步地,所述升降机构包括上框架、下框架、剪叉结构以及第一驱动机构;Further, the lifting mechanism includes an upper frame, a lower frame, a scissor structure and a first driving mechanism;
所述上框架安装在所述行走小车;所述下框架通过所述剪叉结构与所述上框架连接;所述第一驱动机构与所述剪叉结构连接;The upper frame is installed on the walking trolley; the lower frame is connected to the upper frame through the scissor structure; the first driving mechanism is connected to the scissor structure;
所述取放料机构悬挂在所述下框架上以随所述下框架的升降而升降。The picking and unloading mechanism is hung on the lower frame so as to rise and fall as the lower frame rises and falls.
进一步地,所述剪叉结构包括呈交叉设置的第一斜梁以及第二斜梁;Further, the scissor structure includes a first oblique beam and a second oblique beam arranged in a cross;
所述第一驱动机构分别与所述第一斜梁以及所述第二斜梁连接。The first driving mechanism is respectively connected with the first inclined beam and the second inclined beam.
进一步地,所述第一驱动机构包括两个油缸;Further, the first driving mechanism includes two oil cylinders;
所述第一斜梁与一个所述油缸连接,所述第二斜梁与另一个所述斜梁连接。The first inclined beam is connected to one of the cylinders, and the second inclined beam is connected to the other inclined beam.
进一步地,所述取放料机构包括储料斗、若干个取料铲、传动链条结构以及第二驱动机构;其中,所述储料斗包括顶部开口的斗体、以及卸料仓门;Further, the picking and unloading mechanism includes a storage hopper, a plurality of picking shovels, a transmission chain structure, and a second driving mechanism; wherein the storage hopper includes a bucket body with an open top and a discharge bin door;
所述卸料仓门可活动地设置在所述斗体的底部;The unloading bin door is movably arranged at the bottom of the bucket;
所述斗体悬挂在所述下框架上;若干个所述取料铲通过所述传动链条结构环绕所述斗体设置;所述传动链条结构与所述第二驱动机构连接。The bucket body is suspended on the lower frame; a plurality of the reclaiming shovels are arranged around the bucket body through the transmission chain structure; the transmission chain structure is connected with the second driving mechanism.
进一步地,若干个所述取料铲相同间隔设置在所述传动链条结构的外圈。Further, a plurality of the reclaiming shovels are arranged on the outer ring of the transmission chain structure at the same interval.
进一步地,所述取料铲的开口方向平行于所述传动链条结构的传动方向。Further, the opening direction of the reclaimer is parallel to the transmission direction of the transmission chain structure.
进一步地,所述行走小车包括固定架;Further, the walking trolley includes a fixed frame;
所述固定架顶部与所述上框架固定连接,所述固定架的底部在所述行走大车上行走。The top of the fixed frame is fixedly connected with the upper frame, and the bottom of the fixed frame runs on the traveling cart.
进一步地,所述行走大车包括主梁、支腿以及底梁;其中,所述主梁的顶部设有第一轨道,所述固定架的底部设有第一车轮;Further, the traveling cart includes a main beam, an outrigger, and a bottom beam; wherein the top of the main beam is provided with a first track, and the bottom of the fixed frame is provided with a first wheel;
所述第一车轮在所述第一轨道上行走。The first wheel runs on the first track.
根据本发明的另一方面,提供固废处理系统,包括发酵槽以及上述技术方案提供的智能好氧发酵处理设备;According to another aspect of the present invention, a solid waste treatment system is provided, including a fermentation tank and the intelligent aerobic fermentation treatment equipment provided by the above technical solution;
所述智能好氧发酵处理设备用于将发酵物料转移至所述发酵槽内。The intelligent aerobic fermentation processing equipment is used to transfer fermentation materials to the fermentation tank.
所述智能好氧发酵处理设备用于将发酵物料转移至所述发酵槽内、将所述发酵槽内的发酵物料转出、将所述发酵槽内的发酵物料翻抛以及将所述发酵槽 内的发酵物料运走;The intelligent aerobic fermentation processing equipment is used to transfer fermentation materials into the fermentation tank, transfer out the fermentation materials in the fermentation tank, turn over the fermentation materials in the fermentation tank, and turn the fermentation tank The fermented materials inside are transported away;
所述智能好氧发酵处理设备中的行走大车的支腿上设有第二车轮,所述发酵槽外侧底部设有第二轨道;所述第二车轮沿着所述第二轨道行走。The legs of the traveling cart in the intelligent aerobic fermentation processing equipment are provided with second wheels, and the bottom of the outer side of the fermentation tank is provided with a second track; the second wheels walk along the second track.
根据本发明的固废处理系统,包括行走小车、升降机构、取放料机构,以及可面向发酵槽作水平直线移动的行走大车;所述行走小车沿垂直于所述行走大车的移动方向在所述行走大车上作水平直线移动;所述升降机构安装在所述行走小车上;所述取放料机构悬挂在所述升降机构上以随所述升降机构的升降而升降;对于该智能好氧发酵处理设备而言,该智能好氧发酵处理设备在固废处理过程中由自动控制系统控制,在固废处理系统处理固废的过程中,自动控制系统可控制行走大车面向固废处理系统中的发酵槽作水平直线移动,控制行走小车沿垂直于行走大车的移动方向在行走大车上作水平直线移动,控制升降机构带动取放料机构升降,以及控制取放料机构取料和向发酵槽内放料,因此,取放料机构可通过自动控制系统控制行走大车、行走小车以及升降机构实现在三维空间内的自动化移动,以及取放料机构可通过自动控制系统控制实现自动取料以及向发酵槽内自动放料;由于取放料机构可在三维空间内的自动化移动,以及取放料机构可自动取料和向发酵槽内自动放料,因此,取放料机构能够将物料自动、且准确地移动至发酵槽内,能够避免纯人工力搬抬、输送物料,使得固废处理系统处理固废的效率高。The solid waste treatment system according to the present invention includes a traveling trolley, a lifting mechanism, a material picking and unloading mechanism, and a traveling cart that can move horizontally and linearly facing the fermentation tank; the traveling trolley is along a moving direction perpendicular to the traveling cart Move horizontally and linearly on the traveling trolley; the lifting mechanism is installed on the traveling trolley; the picking and unloading mechanism is hung on the lifting mechanism to lift up and down with the lifting of the lifting mechanism; As for the intelligent aerobic fermentation treatment equipment, the intelligent aerobic fermentation treatment equipment is controlled by the automatic control system during the solid waste treatment process. During the solid waste treatment process, the automatic control system can control the walking cart to face the solid waste. The fermentation tank in the waste treatment system moves horizontally and linearly, controls the traveling trolley to move horizontally and linearly on the traveling trolley in a direction perpendicular to the traveling trolley, controls the lifting mechanism to drive the picking and unloading mechanism to lift, and controls the picking and unloading mechanism Reclaiming and discharging materials into the fermentation tank, therefore, the reclaiming and discharging mechanism can control the traveling cart, the traveling trolley and the lifting mechanism through the automatic control system to realize automatic movement in the three-dimensional space, and the reclaiming and discharging mechanism may be controlled by the automatic control system The control realizes automatic reclaiming and automatic discharging into the fermentation tank; because the discharging mechanism can automatically move in the three-dimensional space, and the discharging mechanism can automatically take and discharge materials into the fermentation tank, so The material mechanism can automatically and accurately move materials into the fermentation tank, and can avoid purely manual lifting and conveying of materials, so that the solid waste treatment system has high efficiency in processing solid waste.
附图说明Description of the drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the specific embodiments or the description of the prior art. Obviously, the appendix in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained from these drawings without creative work.
图1为本发明实施例一提供的智能好氧发酵处理设备的结构示意图;FIG. 1 is a schematic structural diagram of an intelligent aerobic fermentation processing equipment provided by Embodiment 1 of the present invention;
图2为本发明实施例一提供的智能好氧发酵处理设备中升降机构的结构示意图;2 is a schematic structural diagram of the lifting mechanism in the intelligent aerobic fermentation processing equipment provided by Embodiment 1 of the present invention;
图3为本发明实施例一提供的智能好氧发酵处理设备中取放料机构的结构示意图;FIG. 3 is a schematic structural diagram of a material taking and discharging mechanism in the intelligent aerobic fermentation processing equipment provided by Embodiment 1 of the present invention;
图4为本发明实施例二提供的固废处理系统中发酵槽的结构示意图。4 is a schematic structural diagram of a fermentation tank in a solid waste treatment system provided by Embodiment 2 of the present invention.
图标:10-行走大车;20-行走小车;201-第一车轮;30-升降机构;301-上框架;302-剪叉结构;303-下框架;40-取放料机构;401-斗体;402-取料铲;403-传动链条结构;50-发酵槽;501-条形料槽。Icon: 10-traveling cart; 20-traveling trolley; 201-first wheel; 30-lifting mechanism; 301-upper frame; 302-scissor structure; 303-lower frame; 40-fetching and unloading mechanism; 401-bucket Body; 402-reclaimer; 403-transmission chain structure; 50-fermentation tank; 501-strip trough.
具体实施方式detailed description
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the pointed device or element must have a specific orientation or a specific orientation. The structure and operation cannot therefore be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installation", "connection" and "connection" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
图1为本发明实施例一提供的智能好氧发酵处理设备的结构示意图;图2为本发明实施例一提供的智能好氧发酵处理设备中升降机构的结构示意图;图3为本发明实施例一提供的智能好氧发酵处理设备中取放料机构的结构示意图;图4为本发明实施例二提供的固废处理系统中发酵槽的结构示意图。Fig. 1 is a schematic structural diagram of an intelligent aerobic fermentation processing equipment provided by embodiment 1 of the present invention; Fig. 2 is a structural schematic diagram of a lifting mechanism in an intelligent aerobic fermentation processing equipment provided by embodiment 1 of the present invention; Fig. 3 is an embodiment of the present invention 1. A schematic structural diagram of a material taking and discharging mechanism in an intelligent aerobic fermentation treatment equipment provided; FIG. 4 is a schematic structural diagram of a fermentation tank in a solid waste treatment system provided in Embodiment 2 of the present invention.
实施例1Example 1
根据本发明的一个方面,提供智能好氧发酵处理设备,如图1所示,According to one aspect of the present invention, an intelligent aerobic fermentation processing equipment is provided, as shown in Figure 1,
包括行走小车20,升降机构30,用于向固废处理系统中的发酵槽内放入所需发酵物料或从发酵槽内取出发酵产物的的取放料机构40、以及可面向发 酵槽50作水平直线移动的行走大车10;Including a walking trolley 20, a lifting mechanism 30, a picking and unloading mechanism 40 for putting required fermentation materials into the fermentation tank in the solid waste treatment system or taking out fermentation products from the fermentation tank, and a mechanism that can face the fermentation tank 50. Walking cart 10 that moves horizontally and linearly;
行走小车20沿垂直于行走大车10的移动方向在行走大车10上作水平直线移动;The traveling trolley 20 moves horizontally and linearly on the traveling trolley 10 along a moving direction perpendicular to the traveling trolley 10;
升降机构30安装在行走小车20上;The lifting mechanism 30 is installed on the traveling trolley 20;
取放料机构40悬挂在升降机构30上以随升降机构30的升降而升降;The picking and unloading mechanism 40 is suspended on the lifting mechanism 30 so as to rise and fall with the lifting of the lifting mechanism 30;
取放料机构40用于获取所需发酵物料以及向发酵槽50内放料。The material taking and discharging mechanism 40 is used for obtaining required fermentation materials and discharging materials into the fermentation tank 50.
根据本发明的固废处理系统,对于该智能好氧发酵处理设备而言,该According to the solid waste treatment system of the present invention, for the intelligent aerobic fermentation treatment equipment, the
智能好氧发酵处理设备在固废处理过程中由自动控制系统控制,在固废处理系统处理固废的过程中,自动控制系统可控制行走大车10面向固废处理系统中的发酵槽50作水平直线移动,控制行走小车20沿垂直于行走大车10的移动方向在行走大车10上作水平直线移动,控制升降机构30带动取放料机构40升降,以及控制取放料机构40取料和向发酵槽50内放料,因此,取放料机构40可通过自动控制系统控制行走大车10、行走小车20以及升降机构30实现在三维空间内的自动化移动,以及取放料机构40可通过自动控制系统控制实现自动取料以及向发酵槽50内自动放料;由于取放料机构40可在三维空间内的自动化移动,以及取放料机构40可自动取料和向发酵槽50内自动放料,因此,取放料机构40能够将物料自动、且准确地移动至发酵槽50内,能够避免纯人工力搬抬、输送物料,使得固废处理系统处理固废的效率高。The intelligent aerobic fermentation treatment equipment is controlled by the automatic control system during the solid waste treatment process. During the solid waste treatment process, the automatic control system can control the walking cart 10 to face the fermentation tank 50 in the solid waste treatment system. Move horizontally and linearly, control the traveling trolley 20 to move horizontally and linearly on the traveling trolley 10 along the moving direction perpendicular to the traveling trolley 10, control the lifting mechanism 30 to drive the picking and unloading mechanism 40 up and down, and control the picking and unwinding mechanism 40 to pick up materials And the material is discharged into the fermentation tank 50, therefore, the picking and unloading mechanism 40 can control the traveling cart 10, the traveling trolley 20, and the lifting mechanism 30 through an automatic control system to realize automatic movement in the three-dimensional space, and the picking and unloading mechanism 40 can Through the automatic control system control, automatic feeding and feeding into the fermentation tank 50 are realized; because the feeding and unwinding mechanism 40 can automatically move in a three-dimensional space, and the feeding and feeding mechanism 40 can automatically pick up and feed into the fermentation tank 50 The material is automatically discharged. Therefore, the material taking and discharging mechanism 40 can automatically and accurately move the materials into the fermentation tank 50, which can avoid purely manual lifting and conveying of the materials, so that the solid waste treatment system has a high efficiency in processing solid waste.
需要说明的是,行走大车10以及行走小车20上均设有能够驱动行走大车10或行走小车20移动的驱动组件,驱动组件可为带传动与电机、或者齿轮传动与电机,自动控制系统与电机连接;It should be noted that both the traveling cart 10 and the traveling trolley 20 are provided with a drive assembly capable of driving the traveling cart 10 or the traveling trolley 20 to move. The drive assembly can be a belt drive and a motor, or a gear drive and a motor, and an automatic control system Connect with the motor;
行走大车10可面向发酵槽50作水平直线移动,因此,可以说明行走大车10可背离发酵槽50作水平直线移动,行走小车20沿垂直于行走大车10的移动方向在行走大车10上作水平直线移动,行走大车10与行走小车20主要负责取放料机构40在水平方向的两个方向上的移动,使得取放料机构40能够寻找适合的取料位置以及放料位置。The traveling cart 10 can move horizontally and linearly facing the fermentation tank 50. Therefore, it can be explained that the traveling cart 10 can move horizontally and linearly away from the fermentation tank 50, and the traveling cart 20 moves in the traveling cart 10 along the moving direction perpendicular to the traveling cart 10 The upper moving horizontally and linearly, the traveling cart 10 and the traveling trolley 20 are mainly responsible for the movement of the picking and unwinding mechanism 40 in two horizontal directions, so that the picking and unwinding mechanism 40 can find a suitable picking and unwinding position.
根据本发明固废处理系统的一种实施方式,如图2所示,升降机构30包括上框架301、下框架303、剪叉结构302以及第一驱动机构;According to an embodiment of the solid waste treatment system of the present invention, as shown in FIG. 2, the lifting mechanism 30 includes an upper frame 301, a lower frame 303, a scissor structure 302, and a first driving mechanism;
上框架301安装在行走小车20;下框架303通过剪叉结构302与上框架 301连接;驱动机构与剪叉结构302连接;The upper frame 301 is installed on the walking trolley 20; the lower frame 303 is connected to the upper frame 301 through the scissor structure 302; the driving mechanism is connected to the scissor structure 302;
取放料机构40悬挂在下框架303上以随下框架303的升降而升降。The material picking and unloading mechanism 40 is suspended on the lower frame 303 so as to rise and fall as the lower frame 303 rises and falls.
根据本发明的固废处理系统,升降机构30在取放料机构40获取所需发酵物料以及向发酵槽50内放料的过程中主要负责取放料机构40的升降,使得取放料机构40能够寻找适合的取料高度以及放料高度;According to the solid waste treatment system of the present invention, the lifting mechanism 30 is mainly responsible for the lifting of the feeding and discharging mechanism 40 when the feeding and discharging mechanism 40 obtains required fermentation materials and discharging the material into the fermentation tank 50, so that the feeding and discharging mechanism 40 Able to find suitable reclaiming height and unwinding height;
升降机构30工作时,自动控制系统控制第一驱动机构,第一驱动机构驱动剪叉结构302展开或收缩,使得下框架303升降,从而使得取放料机构40升降。When the lifting mechanism 30 is working, the automatic control system controls the first driving mechanism, and the first driving mechanism drives the scissor structure 302 to expand or contract, so that the lower frame 303 is raised and lowered, so that the picking and unwinding mechanism 40 is raised and lowered.
具体地,剪叉结构302包括呈交叉设置的第一斜梁以及第二斜梁;Specifically, the scissor structure 302 includes a first oblique beam and a second oblique beam arranged in a cross;
第一驱动机构分别与第一斜梁以及第二斜梁连接。The first driving mechanism is respectively connected with the first inclined beam and the second inclined beam.
第一驱动机构包括两个油缸;The first driving mechanism includes two oil cylinders;
第一斜梁与一个油缸连接,第二斜梁与另一个斜梁连接。The first inclined beam is connected with an oil cylinder, and the second inclined beam is connected with another inclined beam.
第一驱动机构同步控制两个油缸,使得第一斜梁以及第二斜梁同时升降,实现剪叉结构302的展开或伸缩。The first driving mechanism synchronously controls the two oil cylinders, so that the first inclined beam and the second inclined beam are raised and lowered at the same time, so as to realize the expansion or expansion of the scissor structure 302.
根据本发明固废处理系统的一种实施方式,如图3所示,取放料机构40包括储料斗、若干个取料铲402、传动链条结构403以及第二驱动机构;其中,储料斗包括顶部开口的斗体401、以及卸料仓门;According to an embodiment of the solid waste treatment system of the present invention, as shown in FIG. 3, the picking and unloading mechanism 40 includes a storage hopper, a plurality of picking shovels 402, a transmission chain structure 403, and a second drive mechanism; wherein, the storage hopper includes A bucket body 401 with an open top and a discharge bin door;
卸料仓门可活动地设置在斗体401的底部;The unloading bin door is movably arranged at the bottom of the bucket body 401;
斗体401悬挂在下框架303上;若干个取料铲402通过传动链条结构403环绕斗体401设置;传动链条结构403与第二驱动机构连接。The bucket body 401 is suspended on the lower frame 303; a plurality of reclaiming shovels 402 are arranged around the bucket body 401 through a transmission chain structure 403; the transmission chain structure 403 is connected with the second driving mechanism.
根据本发明的固废处理系统,卸料仓门可活动地设置在斗体401的底部,使得卸料仓门可相对斗体401开合,实现卸料,具体地,卸料仓门的一侧可与斗体401通过折页结构连接,卸料仓门的另一侧可通过曲臂摇杆结构控制与斗体401的开合,曲臂摇杆结构通过自动控制系统控制;According to the solid waste treatment system of the present invention, the discharge bin door is movably arranged at the bottom of the bucket body 401, so that the discharge bin door can be opened and closed relative to the bucket body 401 to realize unloading. Specifically, one of the discharge bin doors The side can be connected with the bucket body 401 through a hinge structure, the other side of the unloading bin door can be opened and closed with the bucket body 401 through the crank arm rocker structure, and the crank arm rocker structure is controlled by the automatic control system;
其中,第二驱动机构为电机,电机通过自动控制系统控制,能够使得传动链条结构403中的链条实现正反运行;Wherein, the second driving mechanism is a motor, and the motor is controlled by an automatic control system to enable the chain in the transmission chain structure 403 to realize forward and reverse operation;
优选地,取料铲402沿垂直于传动链条结构403的传动方向设置在传动链条结构403的外圈;Preferably, the reclaiming shovel 402 is arranged on the outer ring of the transmission chain structure 403 along the transmission direction perpendicular to the transmission chain structure 403;
在取料铲402沿垂直于传动链条结构403的传动方向设置在传动链条结构 403的外圈的基础上,取料铲402的开口方向平行于传动链条结构403的传动方向;在传动链条结构403的带动下,取料铲402运动到斗体401的底部时,需要能够较大限度地铲取固废,并且,取料铲402运动到斗体401的最顶端时,需要能够使铲内的固废较大程度地卸落,所以,综合考虑,取料铲402的开口方向平行于传动链条结构403的传动方向为优选;On the basis that the reclaimer 402 is arranged on the outer ring of the transmission chain structure 403 along the transmission direction perpendicular to the transmission chain structure 403, the opening direction of the reclaimer 402 is parallel to the transmission direction of the transmission chain structure 403; in the transmission chain structure 403 Driven by the drive, when the reclaimer 402 moves to the bottom of the bucket body 401, it needs to be able to shovel solid waste to a greater extent, and when the reclaimer 402 moves to the top of the bucket body 401, it needs to be able to make the The solid waste is discharged to a large extent. Therefore, in comprehensive consideration, it is preferable that the opening direction of the reclaimer 402 is parallel to the transmission direction of the transmission chain structure 403;
对于该取放料机构40而言,例如,当物料为污泥时,取放料机构40获取污泥时,电机驱动传动链条结构403动作,传动链条结构403动作则带动若干个取料铲402环绕斗体401运动,实现取料,取料铲402运动至斗体401的顶部时,取料铲402上的污泥自然落下,落至斗体401内;行走大车10、行走小车20以及升降机构30的协同作用将取放料机构40中的污泥移至发酵槽50的位置时,打开卸料仓门,斗体401内的污泥倾泄到发酵槽50内,取放料机构40完成了取料以及卸料;For the picking and unloading mechanism 40, for example, when the material is sludge, when the picking and unloading mechanism 40 picks up the sludge, the motor drives the transmission chain structure 403 to move, and the transmission chain structure 403 moves to drive several picking shovel 402. Move around the bucket body 401 to realize reclaiming. When the reclaiming shovel 402 moves to the top of the bucket body 401, the sludge on the reclaiming shovel 402 will naturally fall and fall into the bucket body 401; the traveling cart 10, the traveling trolley 20 and When the synergy of the lifting mechanism 30 moves the sludge in the picking and unloading mechanism 40 to the position of the fermentation tank 50, the unloading bin door is opened, the sludge in the bucket 401 is dumped into the fermentation tank 50, and the picking and unloading mechanism 40 Completed reclaiming and unloading;
此外,当需要翻抛污泥时,传动链条结构403带动若干个取料铲402环绕斗体401运动,当取料铲402接触到位于底部的发酵槽50内的污泥时,取料铲402将污泥铲起,取料铲402转动至斗体401的顶部时,取料铲402上的污泥自然落下,落至斗体401内,直到污泥充满整个斗体,污泥充满整个斗体之后,污泥直接被取料铲402运送抛落到行走后方,完成污泥的翻抛。In addition, when the sludge needs to be dumped, the transmission chain structure 403 drives several reclaiming shovel 402 to move around the bucket body 401. When the reclaiming shovel 402 touches the sludge in the fermentation tank 50 at the bottom, the reclaiming shovel 402 Shovel up the sludge and when the reclaimer 402 rotates to the top of the bucket body 401, the sludge on the reclaimer shovel 402 will naturally fall down into the bucket body 401 until the sludge fills the entire bucket body and the sludge fills the entire bucket body. After the body, the sludge is directly transported and thrown by the reclaiming shovel 402 to the rear of the walking, and the sludge is dumped.
当需要将发酵槽50内的污泥转运时,关闭卸料仓门,传动链条结构403带动若干个取料铲402环绕斗体401运动,当取料铲402接触到位于底部的发酵槽50内的污泥时,取料铲402将污泥铲起,取料铲402转动至斗体401的顶部时,取料铲402上的污泥倾倒至斗体401内,从而将发酵槽50内的污泥转运走;When the sludge in the fermentation tank 50 needs to be transferred, the unloading bin door is closed, and the transmission chain structure 403 drives a number of reclaiming shovel 402 to move around the bucket body 401. When the reclaiming shovel 402 touches the fermentation tank 50 at the bottom When the reclaimer 402 is rotated to the top of the bucket body 401, the sludge on the reclaimer shovel 402 is poured into the bucket body 401, thereby removing the sludge in the fermentation tank 50 The sludge is transported away;
因此,取料机构在行走大车10、行走小车20以及升降机构30的协同作用下可完成上述的取料、出卸料、翻抛以及转运功能;Therefore, the reclaiming mechanism can complete the above-mentioned reclaiming, discharging, dumping, and transferring functions under the cooperative action of the traveling cart 10, the traveling trolley 20, and the lifting mechanism 30;
取料铲402的数量为多个;多个取料铲402相同间隔设置在传动链条结构403的外圈;多个取料铲402共同作用,进行取料、出卸料、翻抛以及转运等过程,工作效率高;The number of reclaiming shovel 402 is multiple; multiple reclaiming shovel 402 are arranged on the outer ring of the transmission chain structure 403 at the same interval; multiple reclaiming shovel 402 work together to perform reclaiming, unloading, dumping, and transfer, etc. Process, high work efficiency;
需要说明的是,在斗体401底部的取料铲402不会影响卸料仓门的开合,卸料仓门分好多扇,取料铲402之间的间隔设置给卸料仓门的开合提供了足够 的空间。It should be noted that the reclaiming shovel 402 at the bottom of the bucket body 401 will not affect the opening and closing of the unloading bin door. There are many unloading bin doors, and the interval between the reclaiming shovel 402 is set for the opening and closing of the unloading bin door. It provides enough space.
根据本发明固废处理系统的一种实施方式,如图2所示,行走小车20包括固定架;According to an embodiment of the solid waste treatment system of the present invention, as shown in FIG. 2, the walking trolley 20 includes a fixed frame;
固定架顶部与上框架301固定连接,固定架的底部在行走大车10上行走。The top of the fixed frame is fixedly connected with the upper frame 301, and the bottom of the fixed frame is walking on the traveling cart 10.
根据本发明的固废处理系统,行走大车10包括主梁、支腿以及底梁,,行走大车主梁的顶部上设有第一轨道,固定架的底部设有第一车轮201,第一车轮201在第一轨道上行走,第一车轮201提高了固定架在行走大车上移动的速度;According to the solid waste treatment system of the present invention, the traveling cart 10 includes a main beam, an outrigger, and a bottom beam. A first track is provided on the top of the main beam of the traveling cart, and a first wheel 201 is provided on the bottom of the fixed frame. The wheels 201 travel on the first track, and the first wheels 201 increase the moving speed of the fixed frame on the traveling cart;
并且,行走小车底部还设置有多种监测感应元件,监测发酵过程中的多项数据参数。In addition, the bottom of the walking trolley is also equipped with a variety of monitoring sensing elements to monitor multiple data parameters during the fermentation process.
实施例2Example 2
上述实施例1是针对智能好氧发酵处理设备进行的具体陈述,该智能好氧发酵处理设备可用在固废处理系统中,使得固废处理系统处理固废的效率高;The foregoing embodiment 1 is a specific statement for the intelligent aerobic fermentation treatment equipment, which can be used in a solid waste treatment system, so that the solid waste treatment system has a high efficiency in processing solid waste;
固废处理系统包括发酵槽50以及智能好氧发酵处理设备;智能好氧发酵处理设备用于将发酵物料转移至所述发酵槽内、将发酵槽内的发酵物料转出、将发酵槽内的发酵物料翻抛以及将发酵槽内的发酵物料运走;The solid waste treatment system includes a fermentation tank 50 and intelligent aerobic fermentation processing equipment; the intelligent aerobic fermentation processing equipment is used to transfer fermentation materials to the fermentation tank, transfer the fermentation materials out of the fermentation tank, and transfer the fermentation tank Turn over the fermentation materials and transport the fermentation materials in the fermentation tank;
智能好氧发酵处理设备中的行走大车的支腿上设有第二车轮,发酵槽外侧底部设有第二轨道;第二车轮沿着所述第二轨道行走,第二车轮提高了行走大车在外侧底部上移动的速度。根据本发明固废处理系统的一种实施方式,如图4所示,发酵槽50包括相互独立的若干个条形料槽501;In the intelligent aerobic fermentation processing equipment, a second wheel is provided on the legs of the walking cart, and a second track is provided on the bottom of the outer side of the fermentation tank; the second wheel runs along the second track, and the second wheel increases the walking height. The speed at which the car moves on the outer bottom. According to an embodiment of the solid waste treatment system of the present invention, as shown in FIG. 4, the fermentation tank 50 includes a plurality of strip troughs 501 independent of each other;
每两个条形料槽501相邻设置;Every two strip troughs 501 are arranged adjacently;
若干个条形料槽501沿发酵槽50的长度依次排列设置,或若干个条形料槽501沿发酵槽50的宽度依次排列设置。A plurality of strip-shaped troughs 501 are arranged in sequence along the length of the fermentation tank 50, or a plurality of strip-shaped troughs 501 are arranged in sequence along the width of the fermentation tank 50.
根据本发明的固废处理系统,在现有技术中,发酵槽50为一个整体的槽,发酵槽50长为48m,宽为1m,存在着曝气路径长,曝气压力损失大,曝气效果不佳的问题,在本实施例中,将发酵槽50分隔为相互独立的若干个条形料槽501,条形料槽501的长为10m,宽为4m,条形料槽501使得曝气路径相对变短,提高曝气效果。According to the solid waste treatment system of the present invention, in the prior art, the fermentation tank 50 is an integral tank. The fermentation tank 50 is 48m long and 1m wide. There is a long aeration path and a large aeration pressure loss. The problem of poor effect, in this embodiment, the fermentation tank 50 is divided into a plurality of independent strip troughs 501, the length of the strip trough 501 is 10m, the width is 4m, the strip trough 501 makes the exposure The air path is relatively shorter, which improves the aeration effect.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其 限制;尽管参照前述各实施例对发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions recorded in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention range.

Claims (9)

  1. 智能好氧发酵处理设备,其特征在于,包括行走小车,升降机构,取放料机构,以及可面向发酵槽作水平直线移动的行走大车;The intelligent aerobic fermentation processing equipment is characterized by including a walking trolley, a lifting mechanism, a material taking and discharging mechanism, and a walking cart that can move horizontally and linearly facing the fermentation tank;
    所述行走小车沿垂直于所述行走大车的移动方向在所述行走大车上作水平直线移动;The traveling trolley moves horizontally and linearly on the traveling trolley in a moving direction perpendicular to the traveling trolley;
    所述升降机构安装在所述行走小车上,所述升降机构包括上框架、下框架、剪叉结构以及第一驱动机构;The lifting mechanism is installed on the walking trolley, and the lifting mechanism includes an upper frame, a lower frame, a scissor structure, and a first driving mechanism;
    所述上框架安装在所述行走小车;所述下框架通过所述剪叉结构与所述上框架连接;所述第一驱动机构与所述剪叉结构连接;The upper frame is installed on the walking trolley; the lower frame is connected to the upper frame through the scissor structure; the first driving mechanism is connected to the scissor structure;
    所述取放料机构悬挂在所述下框架上以随所述下框架的升降而升降。The picking and unloading mechanism is hung on the lower frame so as to rise and fall as the lower frame rises and falls.
  2. 根据权利要求1所述的智能好氧发酵处理设备,其特征在于,所述剪叉结构包括呈交叉设置的第一斜梁以及第二斜梁;The intelligent aerobic fermentation processing equipment according to claim 1, wherein the scissor structure comprises a first inclined beam and a second inclined beam arranged in a cross;
    所述第一驱动机构分别与所述第一斜梁以及所述第二斜梁连接。The first driving mechanism is respectively connected with the first inclined beam and the second inclined beam.
  3. 根据权利要求2所述的智能好氧发酵处理设备,其特征在于,所述第一驱动机构包括两个油缸;The intelligent aerobic fermentation processing equipment according to claim 2, wherein the first driving mechanism includes two oil cylinders;
    所述第一斜梁与一个所述油缸连接,所述第二斜梁与另一个所述斜梁连接。The first inclined beam is connected to one of the cylinders, and the second inclined beam is connected to the other inclined beam.
  4. 根据权利要求1所述的智能好氧发酵处理设备,其特征在于,所述取放料机构包括储料斗、若干个取料铲、传动链条结构以及第二驱动机构;其中,所述储料斗包括顶部开口的斗体、以及卸料仓门;The intelligent aerobic fermentation processing equipment according to claim 1, wherein the picking and unloading mechanism includes a storage hopper, a plurality of picking shovels, a transmission chain structure, and a second drive mechanism; wherein, the storage hopper includes Bucket body with open top and unloading bin door;
    所述卸料仓门可活动地设置在所述斗体的底部;The unloading bin door is movably arranged at the bottom of the bucket;
    所述斗体悬挂在所述下框架上;若干个所述取料铲通过所述传动链条结构环绕所述斗体设置;所述传动链条结构与所述第二驱动机构连接。The bucket body is suspended on the lower frame; a plurality of the reclaiming shovels are arranged around the bucket body through the transmission chain structure; the transmission chain structure is connected with the second driving mechanism.
  5. 根据权利要求4所述的智能好氧发酵处理设备,其特征在于,若干个所述取料铲相同间隔设置在所述传动链条结构的外圈。The intelligent aerobic fermentation processing equipment according to claim 4, wherein a plurality of the reclaiming shovels are arranged at the same interval on the outer ring of the transmission chain structure.
  6. 根据权利要求5所述的智能好氧发酵处理设备,其特征在于,所述取料铲的开口方向平行于所述传动链条结构的传动方向。The intelligent aerobic fermentation processing equipment according to claim 5, wherein the opening direction of the reclaiming shovel is parallel to the transmission direction of the transmission chain structure.
  7. 根据权利要求1所述的智能好氧发酵处理设备,其特征在于,所述行走小车包括固定架;The intelligent aerobic fermentation processing equipment according to claim 1, wherein the walking trolley comprises a fixed frame;
    所述固定架顶部与所述上框架固定连接,所述固定架的底部在所述行走大车上行走。The top of the fixed frame is fixedly connected with the upper frame, and the bottom of the fixed frame runs on the traveling cart.
  8. 根据权利要求7所述的智能好氧发酵处理设备,其特征在于,所述行走大车包括主梁、支腿以及底梁;其中,所述主梁的顶部设有第一轨道,所述固定架的底部设有第一车轮;The intelligent aerobic fermentation processing equipment according to claim 7, wherein the traveling cart includes a main beam, an outrigger and a bottom beam; wherein the top of the main beam is provided with a first track, and the fixed The bottom of the frame is provided with a first wheel;
    所述第一车轮在所述第一轨道上行走。The first wheel runs on the first track.
  9. 固废处理系统,其特征在于,包括发酵槽以及权利要求1-8任一项所述的智能好氧发酵处理设备;A solid waste treatment system, characterized by comprising a fermentation tank and the intelligent aerobic fermentation treatment equipment according to any one of claims 1-8;
    所述智能好氧发酵处理设备用于将发酵物料转移至所述发酵槽内、将所述发酵槽内的发酵物料转出、将所述发酵槽内的发酵物料翻抛以及将所述发酵槽内的发酵物料运走;The intelligent aerobic fermentation processing equipment is used to transfer fermentation materials into the fermentation tank, transfer out the fermentation materials in the fermentation tank, turn over the fermentation materials in the fermentation tank, and turn the fermentation tank The fermented materials inside are transported away;
    所述智能好氧发酵处理设备中的行走大车的支腿上设有第二车轮,所述发酵槽外侧底部设有第二轨道;所述第二车轮沿着所述第二轨道行走。The legs of the traveling cart in the intelligent aerobic fermentation processing equipment are provided with second wheels, and the bottom of the outer side of the fermentation tank is provided with a second track; the second wheels walk along the second track.
PCT/CN2019/113916 2019-01-21 2019-10-29 Intelligent aerobic fermentation processing device and solid waste processing system WO2020151285A1 (en)

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CN108456031A (en) * 2018-07-11 2018-08-28 北京中科博联环境工程有限公司 Intelligent solid waste fermentation process equipment
CN108585997A (en) * 2018-07-11 2018-09-28 北京中科博联环境工程有限公司 Integral intelligent solid waste aerobic fermentation processing system
CN109534871A (en) * 2019-01-21 2019-03-29 北京中科博联环境工程有限公司 Intelligent aerobic fermentation processing equipment and fixed-end forces system

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CN116730756A (en) * 2023-08-14 2023-09-12 北京创臻环境技术有限公司 Turning and throwing material taking equipment for composting materials
CN116730756B (en) * 2023-08-14 2023-11-17 北京创臻环境技术有限公司 Turning and throwing material taking equipment for composting materials

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