WO2020134240A1 - Vertical mold for producing prefabricated component - Google Patents

Vertical mold for producing prefabricated component Download PDF

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Publication number
WO2020134240A1
WO2020134240A1 PCT/CN2019/107641 CN2019107641W WO2020134240A1 WO 2020134240 A1 WO2020134240 A1 WO 2020134240A1 CN 2019107641 W CN2019107641 W CN 2019107641W WO 2020134240 A1 WO2020134240 A1 WO 2020134240A1
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Prior art keywords
mold
vertical
vertical side
handle
prefabricated components
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PCT/CN2019/107641
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French (fr)
Chinese (zh)
Inventor
张剑
谢忠全
陈贤圣
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长沙远大住宅工业集团股份有限公司
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Publication of WO2020134240A1 publication Critical patent/WO2020134240A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/02Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article

Definitions

  • the invention relates to a vertical mold for producing prefabricated components, which belongs to the technical field of prefabricated component production.
  • Patent Document 1 Publication No. CN108145834A discloses a horizontal combination mold for producing prefabricated components. But the prefabricated components of horizontal combined mold mainly have the following technical problems:
  • the prefabricated components (wall panels, floor slabs, etc.) need to be turned 90 degrees for vertical transportation.
  • the demoulding and lifting process is complicated and it is easy to cause damage to the prefabricated components.
  • the present invention provides a vertical mold for producing prefabricated components.
  • the specific technical solutions are as follows.
  • a vertical mold for producing prefabricated components characterized in that it includes a vertical side mold, an end mold and a top mold for enclosing the casting space of the prefabricated components, the end mold and the top mold are clamped in two Between the vertical side molds; the top of the vertical side molds is provided with a clamping structure for clamping the two vertical side molds.
  • the tops of the two vertical side molds are clamped by a clamping structure, and the bottoms of the two vertical side molds can be fixed by diagonal supports or other fixing methods to keep the top mold and the end mold clamped in the two vertical
  • the side molds keep the steel structure and pre-embedded parts of the prefabricated components in a predetermined position; then cast concrete through the pouring opening provided on the top mold to form a precast concrete component.
  • a through hole for the extended steel bars to pass through may be opened in the end mold and/or the top mold.
  • the clamping structure includes a clamping seat, a handle seat, a handle and a U-shaped connecting rod, the clamping seat is fixedly arranged on the top of one of the vertical side molds, and the handle seat is fixedly arranged on the other A top of the vertical side mold, the clamping seat has a groove, the opening of the groove faces away from the handle seat, the handle is hinged to the handle seat, and the U-shaped connecting rod The two end sections are hinged with the handle, and the U-shaped connecting rod can be engaged with the groove of the clamping base.
  • the handle When the U-shaped connecting rod is clamped with the clamping base, the handle is The hinge point of the handle base is located between the clamping point and the hinge point of the handle and the U-shaped connecting rod, and the line from the hinge point of the handle and the U-shaped connecting rod to the clamping point is located at the hinge of the handle and the handle base Between the point and the top mold.
  • the top mold is fixedly provided with a vertical positioning plate, and the positioning plate is provided with through holes distributed along the vertical direction; the top of the vertical side mold is provided with a support, and the support The upper opening is provided with a through hole; the bolt passes through the through hole of the positioning plate and the support at the same time to suspend the top mold between the two vertical side molds.
  • the position of the top mold is restricted by the bolt to ensure that the top mold is in a predetermined position, wherein the positioning plate is provided with a series of through holes along the vertical direction, and these through holes can be used to adjust the height of the top mold to define the prefabricated member the height of.
  • a horizontal anti-falling plate is fixed on the top of the positioning plate, and the width of the horizontal anti-falling plate in the direction perpendicular to the vertical side mold is greater than the width of the top mold.
  • the horizontal anti-falling plate can effectively prevent the top mold from falling to the bottom of the vertical side mold, and improves the safety and reliability when the top mold is installed and removed.
  • the vertical side mold includes a rib plate and a molding plate for molding a prefabricated member, and the rib plate is fixed to the outer surface of the molding plate in a criss-cross manner.
  • the side where the shaped plate contacts the prefabricated member is the contact surface, and the side opposite to the contact surface is the outer surface.
  • the arrangement of the rib plate is beneficial to improve the rigidity of the vertical side mold, prevent the bending deformation of the molding plate, and improve the manufacturing accuracy of the prefabricated member.
  • the vertical mold further includes a positioning member located outside the vertical side mold, the positioning member is fixedly connected to a workbench for producing a prefabricated member, and the positioning member is vertically provided with pins,
  • the pin sleeve is provided with a pressure plate that can rotate around the axis of the pin shaft; the outer surface of the lower end of the vertical side mold is correspondingly provided with a first wedge block corresponding to the pressure plate, and the upper surface of the first wedge block is Along the inclined surface of the vertical side mold in the width direction, the lower surface of the pressing plate is higher than the lowest point of the inclined surface and lower than the highest point of the inclined surface.
  • a pressure plate to fix the vertical mold can quickly locate the vertical side mold and disassemble the vertical side mold, which greatly improves the speed of disassembly and assembly of the vertical side mold; and does not cause a ring break to the vertical side mold.
  • bolts and other fasteners are used to fix the mold for producing prefabricated components, which is not only inefficient, but also leads to the unusable fasteners and poor reusability when the concrete is stuck in the bolts and screw holes.
  • more than two pressure plates and corresponding first wedge-shaped blocks are provided, and at least two of the first wedge-shaped blocks have opposite inclined directions. This prevents the vertical side mold from moving laterally under the pressure platen.
  • the second wedge-shaped block can ensure that the vertical side mold bears against the end mold and the bottom mold; compared with the method of adopting the oblique support in the prior art, not only is the structure simple, convenient and quick to use, but also the cost is lower.
  • the positioning member is a first rectangular tube; the outer surface of the lower end of the vertical side mold is fixed with a mounting seat for mounting the first wedge-shaped block; preferably, the mounting seat is a second rectangular tube, The first wedge-shaped block is fixedly disposed on the second rectangular tube; the second wedge-shaped block is located in a gap between the first rectangular tube and the second rectangular tube.
  • an end mold limiting block is provided at an end of the vertical side mold, and the end mold limiting block is used to limit the end mold between the two side molds.
  • the end mold limiting block is preferably installed on the end of the vertical side mold by a detachable connection, and can be installed on one of the two vertical side molds or on the two vertical side molds at the same time.
  • the method of using the vertical mold of the present invention is as follows:
  • one of the vertical side molds can be fixed on the workbench, and the bottom mold, the end mold, and the top mold can be clamped by moving the other vertical side mold.
  • the invention Compared with the existing horizontal combined mold, the invention has the following beneficial effects.
  • the vertical mold is mainly composed of vertical side molds, end molds, top molds and other main parts.
  • the prefabricated walls are well formed on all sides, and no additional scraping process is required;
  • the bottom of the vertical side mold is fixed by an active and fast fixing method, and the top is fastened by a clamping structure, which greatly improves the efficiency of disassembly and assembly of the vertical mold.
  • FIG. 1 is a schematic perspective view of the vertical mold of the present invention (end mold, top mold not shown);
  • Figure 2 is a schematic diagram of the B-B section in Figure 1;
  • Figure 3 is a front view of the vertical mold of the present invention (schematically showing the top mold);
  • FIG. 4 is a side view of the vertical mold of FIG. 3;
  • FIG. 5 is a plan view of the vertical mold of FIG. 3;
  • FIG. 6 is a front view of the clamping structure
  • FIG. 8 is a perspective schematic view of the top mold
  • FIG. 9 is an enlarged view of area A in FIG. 1;
  • Fig. 10 is an enlarged view of the area C in Fig. 2.
  • a vertical mold for producing prefabricated components includes a vertical side mold 1, an end mold 2 and a top mold 3, an end mold 2 and a top mold 3 for enclosing a precast component casting space Is clamped between two vertical side molds 1, the top mold 3 is located on the top of the vertical side mold 1, the end 2 has two, respectively located at the side ends of the vertical side mold 1,
  • the top of the side mold 1 is provided with a clamping structure 5 for clamping the two vertical side molds 1, the two vertical side molds 1 are placed on the worktable, and the two vertical side molds 1 can also be arranged between
  • the bottom mold 4 is clamped by two vertical side molds 1.
  • the bottom mold 4 can also be eliminated, so that the concrete is directly poured on the workbench.
  • the vertical side mold 1 includes a rib plate 1.2 and a molding plate 1.1 for molding a prefabricated member, and the rib plate 1.2 is fixed to the outer surface of the molding plate 1.1 in a criss-cross manner.
  • the surface of the molding plate 1.1 that is in contact with the prefabricated member is the contact surface, and the surface opposite to the contact surface is the outer surface.
  • the arrangement of the rib plate 1.2 is helpful to improve the rigidity of the vertical side mold, prevent the bending deformation of the molding plate 1.1, and improve the manufacturing accuracy of the prefabricated components.
  • the vertical side mold made of the plate is beneficial to reduce the weight.
  • the end mold 2, the top mold 3 and the bottom mold 4 can also be formed by combining plates with similar structures.
  • a pouring opening is provided on the top mold 3, and if the prefabricated member needs to be provided with protruding steel bars, a through hole for extending the steel bars through the end mold 2 and/or the top mold 3 may be opened.
  • the clamping structure 5 includes a clamping seat 5.1, a handle seat 5.2, a handle 5.3, and a U-shaped connecting rod 5.4, and the clamping seat 5.1 is fixedly arranged on the top of a vertical side mold 1 ,
  • the handle base 5.2 is fixed on the top of another vertical side mold 1,
  • the clamping base 5.1 has a groove, the opening of the groove faces away from the handle base 5.2,
  • the handle 5.3 is hinged with the handle base 5.2, and the U-shaped connecting rod 5.4
  • the two end sections are hinged with the handle 5.3, and the U-shaped connecting rod 5.4 can be engaged with the groove of the clamping base 5.1.
  • the U-shaped connecting rod 5.4 Once the U-shaped connecting rod 5.4 is engaged with the clamping base 5.1, it will form a self-locking, limiting the distance between the two vertical side molds 1 to a certain range to maintain the clamping state of the top mold 3; when needed When the clamping structure is released, it is only necessary to turn the handle upward to release the U-shaped connecting rod 5.4 and the clamping base 5.1 from the clamping state.
  • the top mold 3 is fixedly provided with a vertical positioning plate 3.1, and the positioning plate 3.1 is provided with through holes distributed along the vertical direction; the top of the vertical side mold 1 is provided with a support 6, which supports The seat 6 is provided with a through hole; the bolt 7 passes through the positioning plate 3.1 and the through hole of the support 6 to suspend the top mold 3 between the two vertical side molds 1 at the same time.
  • the position of the top mold 3 is limited by the plug 7 to ensure that the top mold 3 is in a predetermined position, wherein a series of through holes are opened on the positioning plate 3.1 along the vertical direction, and these through holes can be used to adjust the height of the top mold 3 To limit the height of the prefabricated components.
  • a horizontal anti-falling plate 3.2 is fixed to the top of the positioning plate 3.1, and the width of the horizontal anti-falling plate 3.2 in the direction perpendicular to the vertical side mold 1 is greater than the width of the top mold 3.
  • the horizontal anti-falling plate 3.2 can effectively prevent the top mold 3 from falling to the bottom of the vertical side mold 1 and improve the safety and reliability when the top mold 3 is installed and removed.
  • the vertical mold 1 further includes a positioning member located outside the vertical side mold 1, and the positioning member is fixedly connected to a work table (not shown) for producing prefabricated components,
  • a pin shaft 8 is vertically arranged on the positioning member, and the pin shaft 8 is sleeved with a pressing plate 9 which can rotate around the axis of the pin shaft 8;
  • the outer surface of the lower end of the vertical side mold 1 is fixedly provided with a first wedge block corresponding to the pressing plate 9 10.
  • the upper surface of the first wedge block 10 is an inclined surface along the width direction of the vertical side mold 1, and the lower surface of the pressing plate 9 is higher than the lowest point of the inclined surface and lower than the highest point of the inclined surface.
  • the pin shaft 8 may be a screw rod, and a limit member such as a sleeve may be used on the screw rod to restrict the vertical movement of the pressure plate 9 so that the pressure plate 9 can only rotate around the pin shaft 8.
  • a limit member such as a sleeve may be used on the screw rod to restrict the vertical movement of the pressure plate 9 so that the pressure plate 9 can only rotate around the pin shaft 8.
  • Using the pressure plate 9 to fix the vertical mold 1 can quickly locate the vertical side mold 1 and disassemble the vertical side mold 1, which greatly improves the disassembly and assembly speed of the vertical side mold 1; Generate a broken ring.
  • bolts and other fasteners are used to fix the mold for producing prefabricated components. Not only is the efficiency inefficient, but when the concrete is stuck in the bolts and screw holes, the fasteners are often unusable and the reusability is poor.
  • the second wedge block 11 is provided in the gap.
  • the maximum thickness of the second wedge block 11 is greater than the width of the gap, and the minimum thickness is less than The width of the gap.
  • the use of the second wedge-shaped block 11 can ensure that the vertical side mold can bear against the end mold and the bottom mold; compared with the diagonal support method in the prior art, not only is the structure simple, convenient and fast to use, but also the cost is lower, which greatly improves Production efficiency.
  • the positioning member is a first rectangular tube 12; the outer surface of the lower end of the vertical side mold is fixed with a mounting seat for mounting the first wedge-shaped block 10.
  • the mounting seat is a second rectangular tube 13 and the first wedge-shaped block 10 is fixedly disposed on the second rectangular tube 13; the second wedge-shaped block 11 is located on the first rectangular tube 12 and the second rectangular tube 13 Between the gaps.
  • the positioning member and the mounting seat may not be limited to rectangular tubes, as long as the positioning member can be fixed on the working table to limit the position of the lower end of the vertical side mold, the positioning member can be fixed at work Multiple fixing blocks on the table; as long as the mounting seat can be used to install and fix the first wedge block 10, the mounting seat can also be a plurality of fixing blocks fixed to the outer surface of the lower end of the vertical side mold; in addition, when two One of the vertical side molds 1 is fixed on the workbench, then the positioning member can only be placed outside the other movable vertical side mold 1; when both vertical side molds are movable vertical side molds 1 At this time, positioning members can be provided on the outer sides of the two vertical side molds 1.
  • the arrangement of the second rectangular tube 13 not only improves the structural strength of the lower end of the vertical side mold 1, but is also more conducive to the arrangement of the first wedge block 10 and the second wedge block 11; In the case of a seat, the first wedge block 10 can be directly fixed on the vertical side mold 1.
  • the end of the vertical side mold is provided with an end mold limiting block 14.
  • the end mold limiting block 14 is used to limit the end mold 2 between the two side molds 1. .
  • the end mold limiting block 14 is preferably mounted on the end of the vertical side mold 1 by a detachable connection, and can be installed on one of the two vertical side molds 1 or simultaneously installed on the two vertical side molds 1.
  • the method of using the vertical mold of the present invention is as follows:
  • the vertical side mold 1, bottom mold 4, end mold 2, top mold 3 and other modules can be made into a multi-stage assembly structure, and the vertical side mold 1 is matched with each other to form "1, L, F, E, The shape of "work, mouth, day, head” and so on (cross-sectional shape in top view) can realize the pouring of various complex three-dimensional structural concrete preforms.

Abstract

Disclosed is a vertical mold for producing a prefabricated component, comprising vertical lateral mold parts, a bottom mold part and a top mold part which enclose a space for casting the prefabricated component. The bottom mold part and the top mold part are held between two of the vertical lateral mold parts, and a fastening structure is provided at the top of the vertical lateral mold parts for fastening two of the vertical lateral mold parts. Use of the vertical mold of the present invention offers a number of advantages. After formation of the prefabricated component and removal of the mold, the prefabricated component can be directly hoisted and transported, without the need for an erecting process. The disadvantage associated with horizontal casting of an insulation wall panel in which two concrete layers must be separately cast can be avoided, which improves production quality and enhances production efficiency. The invention enables casting of three-dimensional structures having various complex shapes, such as L, F, or E shapes, or ladder-like shapes with various numbers of horizontal bars. Further, each side of the prefabricated wall is well formed, without the need for an additional process of scraping it smooth.

Description

一种用于生产预制构件的立式模具Vertical mold for producing prefabricated components 技术领域Technical field
本发明涉及一种用于生产预制构件的立式模具,属于预制构件生产技术领域。The invention relates to a vertical mold for producing prefabricated components, which belongs to the technical field of prefabricated component production.
背景技术Background technique
现有的混凝土预制构件生产大多采用卧式浇注成型,即预制构件“平躺”在工位台上。例如专利文献1(公开号为CN108145834A)中公开了一种用于生产预制构件的卧式组合模具。但是卧式组合模具成型预制构件主要存在以下技术问题:Most of the existing concrete prefabricated components are produced by horizontal casting, that is, the prefabricated components are "laid flat" on the workbench. For example, Patent Document 1 (Publication No. CN108145834A) discloses a horizontal combination mold for producing prefabricated components. But the prefabricated components of horizontal combined mold mainly have the following technical problems:
1、浇注成型后,预制构件(墙板、楼板等)需翻转90度进行立式运输,脱模吊装工艺复杂,容易对预制构件造成损伤。1. After casting, the prefabricated components (wall panels, floor slabs, etc.) need to be turned 90 degrees for vertical transportation. The demoulding and lifting process is complicated and it is easy to cause damage to the prefabricated components.
2、生产夹心保温墙板时,需要分层浇筑,先浇注下层混凝土层,再布置中间保温层,之后再浇筑上层混凝土层,不仅增加了预制保温墙板的生产周期,降低了生产效率,而且需要在生产现场对保温层进行布置,布置难度大,占用生产线时间长。2. When producing sandwich insulation wallboards, it is necessary to cast in layers, first cast the lower concrete layer, then arrange the middle insulation layer, and then cast the upper concrete layer, which not only increases the production cycle of prefabricated insulation wallboards, but also reduces the production efficiency. The insulation layer needs to be arranged on the production site, which is difficult to arrange and takes a long time on the production line.
3、卧式组合模具没有顶模,墙板一面借助工作台(钢台车)表面成型,另一面浇筑完成后用刮平机刮平,只能制作两个侧面都是平面的墙体,不便于制造长度方向横截面为L形、C形等形状复杂三维结构的预制墙体。3. There is no top mold for the horizontal combination mold. One side of the wall panel is formed by the surface of the workbench (steel trolley), and the other side is finished with a scraper after pouring. Only two walls with flat sides can be produced. It is convenient for manufacturing prefabricated walls with complex three-dimensional structures with L-shaped and C-shaped cross sections in the longitudinal direction.
4、卧式组合模具没有顶模,浇注完成之后需对顶面进行刮平处理。4. There is no top mold for the horizontal combination mold, and the top surface should be scraped flat after the pouring is completed.
发明内容Summary of the invention
为了克服现有的卧式组合模具存在的问题,本发明提供一种用于生产预制构件的立式模具,具体技术方案如下。In order to overcome the problems of the existing horizontal combined molds, the present invention provides a vertical mold for producing prefabricated components. The specific technical solutions are as follows.
一种用于生产预制构件的立式模具,其特征在于,包括用于围成预制构件浇注空间的立式侧模、端模和顶模,所述端模和顶模被夹持在两个所述立式侧模之间;所述立式侧模的顶部设置有用于夹紧两个所述立式侧模的夹紧结构。A vertical mold for producing prefabricated components, characterized in that it includes a vertical side mold, an end mold and a top mold for enclosing the casting space of the prefabricated components, the end mold and the top mold are clamped in two Between the vertical side molds; the top of the vertical side molds is provided with a clamping structure for clamping the two vertical side molds.
采用上述的技术方案,生产预制构件时,预先制作好预制构件的内部钢筋结构以及保温层等预埋结构,将制作好的钢筋结构和端模、顶模一起置于两个立式侧模之间,两个立式侧模的顶部通过夹紧结构夹紧,两个立式侧模的底部可通过斜支撑或者其他固定方式进行固定,保持顶模和端模被夹持在两个立式侧模之间,保持预制构件的钢筋结构和预埋件处于预定的位置;然后通过设置在顶模上的浇筑口进行混凝土浇注,形成混凝土预制构件。其中,如果预制构件需要保留伸出钢筋,那么可以在端模和/或顶模开设供伸出钢筋穿过的通孔。Using the above technical scheme, when producing prefabricated components, pre-fabricate the pre-fabricated component internal reinforcement structure and insulation layer and other pre-buried structures, and place the fabricated reinforcement structure together with the end mold and top mold in two vertical side molds During the process, the tops of the two vertical side molds are clamped by a clamping structure, and the bottoms of the two vertical side molds can be fixed by diagonal supports or other fixing methods to keep the top mold and the end mold clamped in the two vertical Between the side molds, keep the steel structure and pre-embedded parts of the prefabricated components in a predetermined position; then cast concrete through the pouring opening provided on the top mold to form a precast concrete component. Among them, if the prefabricated member needs to retain the extended steel bars, a through hole for the extended steel bars to pass through may be opened in the end mold and/or the top mold.
进一步地,所述夹紧结构包括卡接座、手柄座、手柄和U型连接杆,所述卡接座固定设 置在其中一个所述立式侧模的顶部,所述手柄座固定设置在另一个所述立式侧模的顶部,所述卡接座具有凹槽,所述凹槽的开口背向于所述手柄座,所述手柄与所述手柄座铰接,所述U型连接杆的两个端段与所述手柄铰接,所述U型连接杆能够与所述卡接座的凹槽卡接,当所述U型连接杆与所述卡接座卡接时,所述手柄与手柄座的铰接点位于卡接点和所述手柄与U型连接杆的铰接点之间,且所述手柄与U型连接杆的铰接点到卡接点的连线位于所述手柄与手柄座的铰接点和所述顶模之间。采用上述的夹紧结构,U型连接杆一旦与卡接座卡接,便会形成自锁,将两个立式侧模的间距限定在一定的范围内。Further, the clamping structure includes a clamping seat, a handle seat, a handle and a U-shaped connecting rod, the clamping seat is fixedly arranged on the top of one of the vertical side molds, and the handle seat is fixedly arranged on the other A top of the vertical side mold, the clamping seat has a groove, the opening of the groove faces away from the handle seat, the handle is hinged to the handle seat, and the U-shaped connecting rod The two end sections are hinged with the handle, and the U-shaped connecting rod can be engaged with the groove of the clamping base. When the U-shaped connecting rod is clamped with the clamping base, the handle is The hinge point of the handle base is located between the clamping point and the hinge point of the handle and the U-shaped connecting rod, and the line from the hinge point of the handle and the U-shaped connecting rod to the clamping point is located at the hinge of the handle and the handle base Between the point and the top mold. With the above clamping structure, once the U-shaped connecting rod is engaged with the clamping seat, it will form a self-locking, limiting the distance between the two vertical side molds to a certain range.
进一步地,所述顶模固定设置有竖直的定位板,所述定位板上开设有沿着竖直方向分布的通孔;所述立式侧模的顶部设置有支座,所述支座上开设有通孔;插销同时穿过定位板和支座的通孔将顶模悬挂在两个立式侧模之间。通过插销限制了顶模的位置,确保顶模处于预定的位置,其中定位板上沿着竖直方向开设有一系列的通孔,可以利用这些通孔来调整顶模的所在高度,从而限定预制构件的高度。进一步地,所述定位板的顶端固定有水平防坠落板,所述水平防坠落板在垂直于所述立式侧模的方向上的宽度大于所述顶模的宽度。水平防坠落板能够有效防止顶模坠落到立式侧模的底部,提高了顶模安装和拆卸时的安全可靠性。Further, the top mold is fixedly provided with a vertical positioning plate, and the positioning plate is provided with through holes distributed along the vertical direction; the top of the vertical side mold is provided with a support, and the support The upper opening is provided with a through hole; the bolt passes through the through hole of the positioning plate and the support at the same time to suspend the top mold between the two vertical side molds. The position of the top mold is restricted by the bolt to ensure that the top mold is in a predetermined position, wherein the positioning plate is provided with a series of through holes along the vertical direction, and these through holes can be used to adjust the height of the top mold to define the prefabricated member the height of. Further, a horizontal anti-falling plate is fixed on the top of the positioning plate, and the width of the horizontal anti-falling plate in the direction perpendicular to the vertical side mold is greater than the width of the top mold. The horizontal anti-falling plate can effectively prevent the top mold from falling to the bottom of the vertical side mold, and improves the safety and reliability when the top mold is installed and removed.
进一步地,所述立式侧模包括肋板和用于成型预制构件的成型板,所述肋板纵横交错地固定在所述成型板的外表面。其中,成型板与预制构件接触的一面为抵接面,与抵接面相反的一面为外表面。肋板的设置有利于提高立式侧模的刚度,防止成型板发生弯曲变形,提高预制构件的制造精度。Further, the vertical side mold includes a rib plate and a molding plate for molding a prefabricated member, and the rib plate is fixed to the outer surface of the molding plate in a criss-cross manner. Among them, the side where the shaped plate contacts the prefabricated member is the contact surface, and the side opposite to the contact surface is the outer surface. The arrangement of the rib plate is beneficial to improve the rigidity of the vertical side mold, prevent the bending deformation of the molding plate, and improve the manufacturing accuracy of the prefabricated member.
进一步地,所述立式模具还包括位于所述立式侧模外侧的定位件,所述定位件与用于生产预制构件的工作台固定连接,所述定位件上竖直设置有销轴,所述销轴套设有可绕销轴轴线转动的压板;所述立式侧模下端外表面对应于所述压板固定设置有第一锲型块,所述第一锲型块的上表面为沿着所述立式侧模宽度方向的倾斜表面,所述压板的下表面高于所述倾斜表面的最低处,低于所述倾斜表面的最高处。利用压板来固定立式模具可以实现快速地定位立式侧模和拆卸立式侧模,大大地提高了立式侧模的拆装速度;而且不会对立式侧模产生破环。现有技术中利用螺栓等紧固件来固定生产预制构件的模具,不仅效率低下,而且在混凝土黏连在螺栓、螺孔中时,容易导致导致紧固件无法使用,重复使用性差。优选地,所述压板和对应的所述第一锲型块均设置两个以上,且至少其中两个所述第一锲型块的倾斜表面的倾斜方向相反。这样可以防止立式侧模在压板的作用下发生横向移动。Further, the vertical mold further includes a positioning member located outside the vertical side mold, the positioning member is fixedly connected to a workbench for producing a prefabricated member, and the positioning member is vertically provided with pins, The pin sleeve is provided with a pressure plate that can rotate around the axis of the pin shaft; the outer surface of the lower end of the vertical side mold is correspondingly provided with a first wedge block corresponding to the pressure plate, and the upper surface of the first wedge block is Along the inclined surface of the vertical side mold in the width direction, the lower surface of the pressing plate is higher than the lowest point of the inclined surface and lower than the highest point of the inclined surface. The use of a pressure plate to fix the vertical mold can quickly locate the vertical side mold and disassemble the vertical side mold, which greatly improves the speed of disassembly and assembly of the vertical side mold; and does not cause a ring break to the vertical side mold. In the prior art, bolts and other fasteners are used to fix the mold for producing prefabricated components, which is not only inefficient, but also leads to the unusable fasteners and poor reusability when the concrete is stuck in the bolts and screw holes. Preferably, more than two pressure plates and corresponding first wedge-shaped blocks are provided, and at least two of the first wedge-shaped blocks have opposite inclined directions. This prevents the vertical side mold from moving laterally under the pressure platen.
进一步地,所述定位件与所述立式侧模之间具有间隙,所述间隙中设置有第二锲型块,第 二锲型块的最大厚度大于所述间隙的宽度,最小厚度小于所述间隙的宽度。利用第二锲型块可以确保立式侧模抵紧端模、底模;相比于现有技术中采用斜支撑的方式,不仅结构简单、使用方便快捷,而且成本更低。Further, there is a gap between the positioning member and the vertical side mold, and a second wedge block is provided in the gap, the maximum thickness of the second wedge block is greater than the width of the gap, and the minimum thickness is less than Describe the width of the gap. The use of the second wedge-shaped block can ensure that the vertical side mold bears against the end mold and the bottom mold; compared with the method of adopting the oblique support in the prior art, not only is the structure simple, convenient and quick to use, but also the cost is lower.
进一步地,所述定位件为第一矩形管;所述立式侧模下端外表面固定有用于安装所述第一锲型块的安装座;优选地,所述安装座为第二矩形管,所述第一锲型块固定设置在所述第二矩形管上;所述第二锲型块位于所述第一矩形管和所述第二矩形管之间的间隙中。Further, the positioning member is a first rectangular tube; the outer surface of the lower end of the vertical side mold is fixed with a mounting seat for mounting the first wedge-shaped block; preferably, the mounting seat is a second rectangular tube, The first wedge-shaped block is fixedly disposed on the second rectangular tube; the second wedge-shaped block is located in a gap between the first rectangular tube and the second rectangular tube.
进一步地,所述立式侧模的端部设置有端模限位块,所述端模限位块用于将所述端模限制在两个所述侧模之间。端模限位块优选采用可拆卸连接方式安装于立式侧模的端部,可安装于两个立式侧模的其中一个或同时安装于两个立式侧模。Further, an end mold limiting block is provided at an end of the vertical side mold, and the end mold limiting block is used to limit the end mold between the two side molds. The end mold limiting block is preferably installed on the end of the vertical side mold by a detachable connection, and can be installed on one of the two vertical side molds or on the two vertical side molds at the same time.
本发明的立式模具的使用方法如下:The method of using the vertical mold of the present invention is as follows:
将两个第一矩形管固定于工作台(台车/台模),安装两个立式侧模,两个立式侧模位于两个第一矩形管之间,将端模和底模(底模可取消)放置于两个立式侧模之间,利用第一锲型块和第二锲型块将立式侧模的下端固定,底模和端模被夹持在两个立式侧模之间;接着安装顶模,利用插销将顶模悬挂在两个立式侧模之间,通过夹紧结构将顶模夹持在两个立式侧模的顶部之间;在立式侧模的端部安装限位块;之后通过顶模上开设的浇注口进行混凝土浇注(也可以在端模或者侧模上开设浇注口,进行压力浇注),经过养护后,先拆除顶模和端模,再拆除立式侧模,吊装预制构件。需要说明的是,两个立式侧模中,可以将其中一个立式侧模固定于工作台上,通过移动另一个立式侧模来夹紧底模、端模和顶模。Fix the two first rectangular tubes to the workbench (carriage/table mold), install two vertical side molds, the two vertical side molds are located between the two first rectangular tubes, connect the end mold and the bottom mold ( (Bottom mold can be eliminated) Place between two vertical side molds, use the first wedge block and the second wedge block to fix the lower end of the vertical side mold, the bottom mold and the end mold are clamped in the two vertical Between the side molds; then install the top mold, use the latch to suspend the top mold between the two vertical side molds, and clamp the top mold between the tops of the two vertical side molds through the clamping structure; Install the limit block at the end of the side mold; then cast the concrete through the pouring opening on the top mold (you can also set the pouring opening on the end mold or the side mold for pressure casting). After curing, first remove the top mold and End mold, then remove the vertical side mold, hoist prefabricated components. It should be noted that, of the two vertical side molds, one of the vertical side molds can be fixed on the workbench, and the bottom mold, the end mold, and the top mold can be clamped by moving the other vertical side mold.
本发明相比于现有的卧式组合模具具有以下有益效果。Compared with the existing horizontal combined mold, the invention has the following beneficial effects.
1、立式浇注,成型拆模后可直接吊装、运输,不需要翻转工序,预制构件与工作台的接触面积小,比较容易与工作台分离;1. Vertical casting. After forming and removing the mold, it can be directly hoisted and transported. No flipping process is required. The contact area between the prefabricated component and the worktable is small, and it is easier to separate from the worktable;
2、立式浇注保温预制墙板时,一次浇注成型,避免了卧式浇注保温墙板必须分别浇注两个混凝土层的弊端,提高了生产质量,提升了生产效率;2. When vertical casting insulation prefabricated wallboard, one-time casting molding, avoiding the disadvantage of horizontal casting insulation wallboard must be poured two concrete layers separately, improving production quality and production efficiency;
3、立式浇注,可实现L、F、E、日、目(俯视时的形状)等等各种形状复杂的三维结构的浇注;3. Vertical casting, which can realize the casting of complex three-dimensional structures such as L, F, E, Japanese, mesh (shape when viewed from above);
4、立式模具主要由立式侧模、端模、顶模等几个主要部分组成,预制墙体各个面成型良好,不需要额外的刮平工序;4. The vertical mold is mainly composed of vertical side molds, end molds, top molds and other main parts. The prefabricated walls are well formed on all sides, and no additional scraping process is required;
5、立式侧模的底部采用活动、快捷的固定方式进行固定,顶部采用夹紧结构快速的夹持,极大地提高了立式模具的拆装效率。5. The bottom of the vertical side mold is fixed by an active and fast fixing method, and the top is fastened by a clamping structure, which greatly improves the efficiency of disassembly and assembly of the vertical mold.
附图说明BRIEF DESCRIPTION
图1是本发明的立式模具的立体示意图(未示意端模、顶模);1 is a schematic perspective view of the vertical mold of the present invention (end mold, top mold not shown);
图2是图1中B‐B截面的示意图;Figure 2 is a schematic diagram of the B-B section in Figure 1;
图3是本发明的立式模具的正视图(示意了顶模);Figure 3 is a front view of the vertical mold of the present invention (schematically showing the top mold);
图4是图3的立式模具的侧视图;4 is a side view of the vertical mold of FIG. 3;
图5是图3的立式模具的俯视图;5 is a plan view of the vertical mold of FIG. 3;
图6是夹紧结构正视图;6 is a front view of the clamping structure;
图7是夹紧结构的俯视图;7 is a top view of the clamping structure;
图8是顶模的立体示意图;8 is a perspective schematic view of the top mold;
图9是图1中A区域的放大图;9 is an enlarged view of area A in FIG. 1;
图10图2中C区域的放大图。Fig. 10 is an enlarged view of the area C in Fig. 2.
图中:立式侧模1、成型板1.1、肋板1.2、端模2、顶模3、定位板3.1、水平防坠落板3.2、底模4、夹紧结构5、卡接座5.1、手柄座5.2、手柄5.3、U型连接杆5.4、支座6、插销7、销轴8、压板9、第一锲型块10、第二锲型块11、第一矩形管12、第二矩形管13、端模限位块14。In the picture: vertical side mold 1, forming plate 1.1, rib plate 1.2, end mold 2, top mold 3, positioning plate 3.1, horizontal anti-falling plate 3.2, bottom mold 4, clamping structure 5, clamping seat 5.1, handle Base 5.2, handle 5.3, U-shaped connecting rod 5.4, support 6, bolt 7, pin 8, pinch 9, first wedge block 10, second wedge block 11, first rectangular tube 12, second rectangular tube 13. End mode limit block 14.
具体实施方式detailed description
下面结合附图对本发明作进一步详细描述。The present invention will be described in further detail below with reference to the drawings.
参见图1‐10,一种用于生产预制构件的立式模具,其包括用于围成预制构件浇注空间的立式侧模1、端模2和顶模3,端模2和顶模3被夹持在两个立式侧模1之间,顶模3位于立式侧模1的顶部,端部2具有两个,分别位于立式侧模1的侧端部,;所述立式侧模1的顶部设置有用于夹紧两个所述立式侧模1的夹紧结构5,两个立式侧模1置于工作台上,两个立式侧模1之间还可以设置底模4,底模4被两个立式侧模1夹紧。本领域技术人员可以理解的是,底模4也可以取消,从而直接将混凝土浇注在工作台上。Referring to FIGS. 1-10, a vertical mold for producing prefabricated components includes a vertical side mold 1, an end mold 2 and a top mold 3, an end mold 2 and a top mold 3 for enclosing a precast component casting space Is clamped between two vertical side molds 1, the top mold 3 is located on the top of the vertical side mold 1, the end 2 has two, respectively located at the side ends of the vertical side mold 1, The top of the side mold 1 is provided with a clamping structure 5 for clamping the two vertical side molds 1, the two vertical side molds 1 are placed on the worktable, and the two vertical side molds 1 can also be arranged between The bottom mold 4 is clamped by two vertical side molds 1. Those skilled in the art can understand that the bottom mold 4 can also be eliminated, so that the concrete is directly poured on the workbench.
参见图1,立式侧模1包括肋板1.2和用于成型预制构件的成型板1.1,所述肋板1.2纵横交错地固定在成型板1.1的外表面。成型板1.1与预制构件接触的一面为抵接面,与抵接面相反的一面为外表面。肋板1.2的设置有利于提高立式侧模的刚度,防止成型板1.1发生弯曲变形,提高预制构件的制造精度,同时采用板件制成的立式侧模有利于减轻重量。其中,端模2、顶模3和底模4也可以采用类似结构的板件组合而成。优选地,在顶模3上设置浇筑口,如果预制构件需要设置伸出钢筋,那么可以在端模2和/或顶模3开设供伸出钢筋穿过的通孔。Referring to FIG. 1, the vertical side mold 1 includes a rib plate 1.2 and a molding plate 1.1 for molding a prefabricated member, and the rib plate 1.2 is fixed to the outer surface of the molding plate 1.1 in a criss-cross manner. The surface of the molding plate 1.1 that is in contact with the prefabricated member is the contact surface, and the surface opposite to the contact surface is the outer surface. The arrangement of the rib plate 1.2 is helpful to improve the rigidity of the vertical side mold, prevent the bending deformation of the molding plate 1.1, and improve the manufacturing accuracy of the prefabricated components. At the same time, the vertical side mold made of the plate is beneficial to reduce the weight. Among them, the end mold 2, the top mold 3 and the bottom mold 4 can also be formed by combining plates with similar structures. Preferably, a pouring opening is provided on the top mold 3, and if the prefabricated member needs to be provided with protruding steel bars, a through hole for extending the steel bars through the end mold 2 and/or the top mold 3 may be opened.
优选地,参见图5‐6,夹紧结构5为包括卡接座5.1、手柄座5.2、手柄5.3和U型连接杆5.4,所述卡接座5.1固定设置在一个立式侧模1的顶部,手柄座5.2固定设置在另一个立式侧模1的顶部,卡接座5.1具有凹槽,凹槽的开口背向于手柄座5.2,手柄5.3与手柄座5.2铰接,U型连接杆5.4的两个端段与手柄5.3铰接,U型连接杆5.4能够与所述卡接座5.1的凹槽卡接,当U型连接杆5.4与卡接座5.1卡接时,手柄5.3与手柄座5.2的铰接点位于卡接点和手柄5.3与U型连接杆5.4的铰接点之间,且手柄5.3与U型连接杆5.4的铰接点到卡接点的连线位于手柄5.3与手柄座5.2的铰接点和顶模4之间。U型连接杆5.4一旦与卡接座5.1卡接,便会形成自锁,将两个立式侧模1的间距限定在一定的范围内,以保持对顶模3的夹持状态;当需要解除夹紧结构时,只需要向上转动手柄,即可解除U型连接杆5.4与卡接座5.1的卡接状态。Preferably, referring to FIGS. 5-6, the clamping structure 5 includes a clamping seat 5.1, a handle seat 5.2, a handle 5.3, and a U-shaped connecting rod 5.4, and the clamping seat 5.1 is fixedly arranged on the top of a vertical side mold 1 , The handle base 5.2 is fixed on the top of another vertical side mold 1, the clamping base 5.1 has a groove, the opening of the groove faces away from the handle base 5.2, the handle 5.3 is hinged with the handle base 5.2, and the U-shaped connecting rod 5.4 The two end sections are hinged with the handle 5.3, and the U-shaped connecting rod 5.4 can be engaged with the groove of the clamping base 5.1. When the U-shaped connecting rod 5.4 is clamped with the clamping base 5.1, the handle 5.3 and the handle base 5.2 The hinge point is located between the clamping point and the hinge point of the handle 5.3 and the U-shaped connecting rod 5.4, and the line from the hinge point of the handle 5.3 and the U-shaped connecting rod 5.4 to the clamping point is located at the hinge point and top of the handle 5.3 and the handle base 5.2模4之间。 Between mold 4. Once the U-shaped connecting rod 5.4 is engaged with the clamping base 5.1, it will form a self-locking, limiting the distance between the two vertical side molds 1 to a certain range to maintain the clamping state of the top mold 3; when needed When the clamping structure is released, it is only necessary to turn the handle upward to release the U-shaped connecting rod 5.4 and the clamping base 5.1 from the clamping state.
优选地,参见图8,顶模3固定设置有竖直的定位板3.1,定位板3.1上开设有沿着竖直方向分布的通孔;立式侧模1的顶部设置有支座6,支座6上开设有通孔;插销7同时穿过定位板3.1和支座6的通孔将顶模3悬挂在两个立式侧模1之间。通过插销7限制了顶模3的位置,确保顶模3处于预定的位置,其中定位板3.1上沿着竖直方向开设有一系列的通孔,可以利用这些通孔来调整顶模3的所在高度,从而限定预制构件的高度。进一步优选地,定位板3.1的顶端固定有水平防坠落板3.2,水平防坠落板3.2在垂直于立式侧模1的方向上的宽度大于顶模3的宽度。水平防坠落板3.2能够有效防止顶模3坠落到立式侧模1的底部,提高了顶模3安装和拆卸时的安全可靠性。Preferably, referring to FIG. 8, the top mold 3 is fixedly provided with a vertical positioning plate 3.1, and the positioning plate 3.1 is provided with through holes distributed along the vertical direction; the top of the vertical side mold 1 is provided with a support 6, which supports The seat 6 is provided with a through hole; the bolt 7 passes through the positioning plate 3.1 and the through hole of the support 6 to suspend the top mold 3 between the two vertical side molds 1 at the same time. The position of the top mold 3 is limited by the plug 7 to ensure that the top mold 3 is in a predetermined position, wherein a series of through holes are opened on the positioning plate 3.1 along the vertical direction, and these through holes can be used to adjust the height of the top mold 3 To limit the height of the prefabricated components. Further preferably, a horizontal anti-falling plate 3.2 is fixed to the top of the positioning plate 3.1, and the width of the horizontal anti-falling plate 3.2 in the direction perpendicular to the vertical side mold 1 is greater than the width of the top mold 3. The horizontal anti-falling plate 3.2 can effectively prevent the top mold 3 from falling to the bottom of the vertical side mold 1 and improve the safety and reliability when the top mold 3 is installed and removed.
优选地,参见图1‐2、图9‐10,立式模具1还包括位于立式侧模1外侧的定位件,定位件与用于生产预制构件的工作台(未图示)固定连接,所述定位件上竖直设置有销轴8,销轴8套设有可绕销轴8轴线转动的压板9;立式侧模1下端外表面对应于压板9固定设置有第一锲型块10,第一锲型块10的上表面为沿着立式侧模1宽度方向的倾斜表面,压板9的下表面高于倾斜表面的最低处,低于所述倾斜表面的最高处。其中,销轴8可以是螺杆,螺杆上可以利用套筒等限位件限制压板9的上下移动,使得压板9仅可以绕着销轴8旋转。需要固定立式侧模1时,利用榔头等工具敲击压板9,使得压板9旋转压紧在第一锲型块10的倾斜表面,拆卸立式侧模1时,再次反向旋转压板9以解除对第一锲型块10的压紧;优选地,压板9和对应的第一锲型块10均设置两个以上,且至少其中两个第一锲型块10的倾斜表面的倾斜方向相反,比如其中一个第一锲型块10左高右低,另一个第一锲型块10左低右高,这样可以防止立式侧模1在压板9的作用下发生横向移动。利用压板9来固定立式模具1可以实现快速地定位立式侧模1和拆卸立式侧模1,大大地提高了立式侧模1的拆装速度;而且不会对立式侧模1 产生破环。现有技术中利用螺栓等紧固件来固定生产预制构件的模具,不仅效率低下,而且在混凝土黏连在螺栓、螺孔中时,容易导致紧固件无法使用,重复使用性差。Preferably, referring to FIGS. 1-2 and 9-10, the vertical mold 1 further includes a positioning member located outside the vertical side mold 1, and the positioning member is fixedly connected to a work table (not shown) for producing prefabricated components, A pin shaft 8 is vertically arranged on the positioning member, and the pin shaft 8 is sleeved with a pressing plate 9 which can rotate around the axis of the pin shaft 8; the outer surface of the lower end of the vertical side mold 1 is fixedly provided with a first wedge block corresponding to the pressing plate 9 10. The upper surface of the first wedge block 10 is an inclined surface along the width direction of the vertical side mold 1, and the lower surface of the pressing plate 9 is higher than the lowest point of the inclined surface and lower than the highest point of the inclined surface. Wherein, the pin shaft 8 may be a screw rod, and a limit member such as a sleeve may be used on the screw rod to restrict the vertical movement of the pressure plate 9 so that the pressure plate 9 can only rotate around the pin shaft 8. When the vertical side mold 1 needs to be fixed, tap the pressure plate 9 with a hammer or other tool, so that the pressure plate 9 rotates and presses against the inclined surface of the first wedge block 10, and when the vertical side mold 1 is removed, the pressure plate 9 is reversely rotated again to Releasing the pressing of the first wedge-shaped block 10; preferably, the pressure plate 9 and the corresponding first wedge-shaped block 10 are both provided with more than two, and at least two of the first wedge-shaped blocks 10 are inclined in opposite directions For example, one of the first wedge-shaped blocks 10 is left high and right low, and the other first wedge-shaped block 10 is left low and right high, which can prevent the vertical side mold 1 from moving laterally under the action of the pressing plate 9. Using the pressure plate 9 to fix the vertical mold 1 can quickly locate the vertical side mold 1 and disassemble the vertical side mold 1, which greatly improves the disassembly and assembly speed of the vertical side mold 1; Generate a broken ring. In the prior art, bolts and other fasteners are used to fix the mold for producing prefabricated components. Not only is the efficiency inefficient, but when the concrete is stuck in the bolts and screw holes, the fasteners are often unusable and the reusability is poor.
优选地,参见图9,所述定位件与立式侧模1之间具有间隙,间隙中设置有第二锲型块11,第二锲型块11的最大厚度大于间隙的宽度,最小厚度小于间隙的宽度。需要将两个侧模相互靠拢以夹紧端模2、底模4时,利用榔头等工具将第二锲型块11敲击至间隙中,即可实现两个立式侧模1相互位置的固定。当需要拆除立式侧模1时,将第二锲型块11从间隙中取出即可。利用第二锲型块11可以确保立式侧模抵紧端模、底模;相比于现有技术中采用斜支撑的方式,不仅结构简单、使用方便快捷,而且成本更低,极大地提高了生产效率。Preferably, referring to FIG. 9, there is a gap between the positioning member and the vertical side mold 1, and a second wedge block 11 is provided in the gap. The maximum thickness of the second wedge block 11 is greater than the width of the gap, and the minimum thickness is less than The width of the gap. When the two side molds need to be moved closer together to clamp the end mold 2 and the bottom mold 4, the second wedge block 11 can be knocked into the gap with a tool such as a hammer to achieve the mutual position of the two vertical side molds 1 fixed. When the vertical side mold 1 needs to be removed, the second wedge block 11 can be taken out of the gap. The use of the second wedge-shaped block 11 can ensure that the vertical side mold can bear against the end mold and the bottom mold; compared with the diagonal support method in the prior art, not only is the structure simple, convenient and fast to use, but also the cost is lower, which greatly improves Production efficiency.
优选地,参见图1‐2、图9‐10,定位件为第一矩形管12;立式侧模下端外表面固定有用于安装第一锲型块10的安装座。优选地,安装座为第二矩形管13,所述第一锲型块10固定设置在第二矩形管13上;第二锲型块11位于第一矩形管12和所述第二矩形管13之间的间隙中。本领域技术人员可以理解的是:定位件和安装座可以不限定为矩形管,定位件只要能够固定于工作台上用于限制立式侧模下端的位置即可,定位件可以是固定在工作台上的多个固定块;安装座只要能够用来安装固定第一锲型块10即可,安装座也可以是固定于立式侧模下端外表面的多个固定块;另外,当两个立式侧模1中的一个固定于工作台上,那么定位件可以只设置在另一个可移动的立式侧模1的外侧;当两个立式侧模均为活动的立式侧模1时,两个立式侧模1的外侧均可设置有定位件。其中,第二矩形管13的设置不仅提高了立式侧模1下端的结构强度,而且更有利于第一锲型块10和第二锲型块11的设置;可选地,在不设置安装座的情况下,第一锲型块10可以直接固定在立式侧模1上。Preferably, referring to FIGS. 1-2 and 9-10, the positioning member is a first rectangular tube 12; the outer surface of the lower end of the vertical side mold is fixed with a mounting seat for mounting the first wedge-shaped block 10. Preferably, the mounting seat is a second rectangular tube 13, and the first wedge-shaped block 10 is fixedly disposed on the second rectangular tube 13; the second wedge-shaped block 11 is located on the first rectangular tube 12 and the second rectangular tube 13 Between the gaps. It can be understood by those skilled in the art that the positioning member and the mounting seat may not be limited to rectangular tubes, as long as the positioning member can be fixed on the working table to limit the position of the lower end of the vertical side mold, the positioning member can be fixed at work Multiple fixing blocks on the table; as long as the mounting seat can be used to install and fix the first wedge block 10, the mounting seat can also be a plurality of fixing blocks fixed to the outer surface of the lower end of the vertical side mold; in addition, when two One of the vertical side molds 1 is fixed on the workbench, then the positioning member can only be placed outside the other movable vertical side mold 1; when both vertical side molds are movable vertical side molds 1 At this time, positioning members can be provided on the outer sides of the two vertical side molds 1. Among them, the arrangement of the second rectangular tube 13 not only improves the structural strength of the lower end of the vertical side mold 1, but is also more conducive to the arrangement of the first wedge block 10 and the second wedge block 11; In the case of a seat, the first wedge block 10 can be directly fixed on the vertical side mold 1.
优选地,参见图1,立式侧模的端部设置有端模限位块14,所述端模限位块14用于将所述端模2限制在两个所述侧模1之间。端模限位块14优选采用可拆卸连接方式安装于立式侧模1的端部,可安装于两个立式侧模1的其中一个或同时安装于两个立式侧模1。Preferably, referring to FIG. 1, the end of the vertical side mold is provided with an end mold limiting block 14. The end mold limiting block 14 is used to limit the end mold 2 between the two side molds 1. . The end mold limiting block 14 is preferably mounted on the end of the vertical side mold 1 by a detachable connection, and can be installed on one of the two vertical side molds 1 or simultaneously installed on the two vertical side molds 1.
本发明的立式模具的使用方法如下:The method of using the vertical mold of the present invention is as follows:
将两个第一矩形管12(定位件)固定于工作台(台车/台模),安装两个立式侧模1,两个立式侧模1位于两个第一矩形管12之间,将端模2和底模4(底模可取消)放置于两个立式侧模1之间,利用第一锲型块10和第二锲型块11将立式侧模1的下端固定,底模4和端模2被夹持在两个立式侧模1之间;接着安装顶模3,利用插销7将顶模3悬挂在两个立式侧模1之间,通过夹紧结构5将顶模3夹持在两个立式侧模1的顶部之间;在立式侧模1的端部安装限位块14;之后通过顶模3上开设的浇注口进行混凝土浇注(也可以在端模或者侧模上开设 浇注口,进行压力浇注),经过养护后,先拆除顶模3和端模2,再拆除立式侧模1,吊装预制构件。Fix the two first rectangular tubes 12 (positioning pieces) to the workbench (trolley/table mold), install two vertical side molds 1, the two vertical side molds 1 are located between the two first rectangular tubes 12 , The end mold 2 and the bottom mold 4 (the bottom mold can be cancelled) are placed between the two vertical side molds 1, and the lower end of the vertical side mold 1 is fixed by using the first wedge block 10 and the second wedge block 11 , The bottom mold 4 and the end mold 2 are clamped between the two vertical side molds 1; then the top mold 3 is installed, and the top mold 3 is suspended between the two vertical side molds 1 by using the latches 7, by clamping The structure 5 clamps the top mold 3 between the tops of the two vertical side molds 1; the limit block 14 is installed at the end of the vertical side molds 1; afterwards, the concrete is poured through the pouring opening formed on the top mold 3 ( It is also possible to open a pouring port on the end mold or side mold for pressure pouring). After curing, first remove the top mold 3 and the end mold 2, and then remove the vertical side mold 1 to hoist prefabricated components.
需要说明的是,立式侧模1、底模4、端模2、顶模3等模块可做成多段拼装的结构,将立式侧模1相互配合形成“1、L、F、E、工、口、日、目”等形状(俯视图截面形状)即可实现各种复杂的三维结构混凝土预制体的浇注。It should be noted that the vertical side mold 1, bottom mold 4, end mold 2, top mold 3 and other modules can be made into a multi-stage assembly structure, and the vertical side mold 1 is matched with each other to form "1, L, F, E, The shape of "work, mouth, day, head" and so on (cross-sectional shape in top view) can realize the pouring of various complex three-dimensional structural concrete preforms.
上面结合附图对本发明的实施例进行了描述,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是局限性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护范围之内。The embodiments of the present invention have been described above with reference to the drawings. The embodiments of the present invention and the features in the embodiments can be combined with each other without conflict. The present invention is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only schematic, not limiting, and those of ordinary skill in the art under the inspiration of the present invention, without departing from the spirit and rights of the present invention In the case where the scope of protection is required, many forms can also be made, which are within the protection scope of the present invention.

Claims (10)

  1. 一种用于生产预制构件的立式模具,其特征在于,包括用于围成预制构件浇注空间的立式侧模、端模和顶模,所述端模和顶模被夹持在两个所述立式侧模之间;所述立式侧模的顶部设置有用于夹紧两个所述立式侧模的夹紧结构。A vertical mold for producing prefabricated components, characterized in that it includes a vertical side mold, an end mold and a top mold for enclosing the casting space of the prefabricated components, the end mold and the top mold are clamped in two Between the vertical side molds; the top of the vertical side molds is provided with a clamping structure for clamping the two vertical side molds.
  2. 根据权利要求1所述的用于生产预制构件的立式模具,其特征在于,所述夹紧结构包括卡接座、手柄座、手柄和U型连接杆,所述卡接座固定设置在其中一个所述立式侧模的顶部,所述手柄座固定设置在另一个所述立式侧模的顶部,所述卡接座具有凹槽,所述凹槽的开口背向于所述手柄座,所述手柄与所述手柄座铰接,所述U型连接杆的两个端段与所述手柄铰接,所述U型连接杆能够与所述卡接座的凹槽卡接,当所述U型连接杆与所述卡接座卡接时,所述手柄与手柄座的铰接点位于卡接点和所述手柄与U型连接杆的铰接点之间,且所述手柄与U型连接杆的铰接点到卡接点的连线位于所述手柄与手柄座的铰接点和所述顶模之间。The vertical mold for producing prefabricated components according to claim 1, wherein the clamping structure includes a clamping seat, a handle seat, a handle and a U-shaped connecting rod, the clamping seat is fixedly disposed therein The top of one vertical side mold, the handle seat is fixedly arranged on the top of the other vertical side mold, the clamping seat has a groove, and the opening of the groove faces away from the handle seat , The handle is hinged to the handle base, the two end sections of the U-shaped connecting rod are hinged to the handle, and the U-shaped connecting rod can be snap-fitted to the groove of the clamping base when the When the U-shaped connecting rod is engaged with the clamping base, the hinge point of the handle and the handle base is located between the clamping joint and the hinge point of the handle and the U-shaped connecting rod, and the handle and the U-shaped connecting rod The connection line from the hinge point to the clamping point is between the hinge point of the handle and the handle base and the top mold.
  3. 根据权利要求1所述的用于生产预制构件的立式模具,其特征在于,所述顶模固定设置有竖直的定位板,所述定位板上开设有沿着竖直方向分布的通孔;所述立式侧模的顶部设置有支座,所述支座上开设有通孔;插销同时穿过定位板和支座的通孔将顶模悬挂在两个立式侧模之间。The vertical mold for producing prefabricated components according to claim 1, wherein the top mold is fixedly provided with a vertical positioning plate, and the positioning plate is provided with through holes distributed along the vertical direction The top of the vertical side mold is provided with a support, and the support is provided with a through hole; the bolt simultaneously passes through the through hole of the positioning plate and the support to suspend the top mold between the two vertical side molds.
  4. 根据权利要求3所述的用于生产预制构件的立式模具,其特征在于,所述定位板的顶端固定有水平防坠落板,所述水平防坠落板在垂直于所述立式侧模的方向上的宽度大于所述顶模的宽度。The vertical mold for producing prefabricated components according to claim 3, wherein a horizontal anti-falling plate is fixed on the top of the positioning plate, the horizontal anti-falling plate is perpendicular to the vertical side mold. The width in the direction is larger than the width of the top mold.
  5. 根据权利要求1所述的用于生产预制构件的立式模具,其特征在于,所述立式侧模包括肋板和用于成型预制构件的成型板,所述肋板纵横交错地固定在所述成型板的外表面。The vertical mold for producing a prefabricated component according to claim 1, wherein the vertical side mold includes a rib plate and a molding plate for molding the prefabricated component, the rib plates are fixed to the Describe the outer surface of the forming plate.
  6. 根据权利要求1所述的用于生产预制构件的立式模具,其特征在于,所述立式模具还包括位于所述立式侧模外侧的定位件,所述定位件与用于生产预制构件的工作台固定连接,所述定位件上竖直设置有销轴,所述销轴套设有可绕销轴轴线转动的压板;所述立式侧模下端外表面对应于所述压板固定设置有第一锲型块,所述第一锲型块的上表面为沿着所述立式侧模宽度方向的倾斜表面,所述压板的下表面高于所述倾斜表面的最低处,低于所述倾斜表面的最高处。The vertical mold for producing prefabricated components according to claim 1, characterized in that the vertical mold further comprises a positioning member located outside the vertical side mold, and the positioning member is used for producing prefabricated components The workbench is fixedly connected, and the positioning member is vertically provided with a pin shaft, and the pin shaft sleeve is provided with a pressure plate that can rotate around the axis of the pin shaft; the outer surface of the lower end of the vertical side mold corresponds to the fixed setting of the pressure plate There is a first wedge-shaped block, the upper surface of the first wedge-shaped block is an inclined surface along the width direction of the vertical side mold, and the lower surface of the pressing plate is higher than the lowest point of the inclined surface and lower than The highest point of the inclined surface.
  7. 根据权利要求6所述的用于生产预制构件的立式模具,其特征在于,所述压板和对应的所述第一锲型块均设置两个以上,且至少其中两个所述第一锲型块的倾斜表面的倾斜方向相反。The vertical mold for producing prefabricated components according to claim 6, characterized in that the pressure plate and the corresponding first wedge-shaped block are provided with more than two, and at least two of the first wedge The inclined direction of the inclined surface of the block is opposite.
  8. 根据权利要求6所述的用于生产预制构件的立式模具,其特征在于,所述定位件与所述立式侧模之间具有间隙,所述间隙中设置有第二锲型块,第二锲型块的最大厚度大于所述间隙的宽度,最小厚度小于所述间隙的宽度。The vertical mold for producing prefabricated components according to claim 6, wherein there is a gap between the positioning member and the vertical side mold, and a second wedge block is provided in the gap, the first The maximum thickness of the Erqi block is larger than the width of the gap, and the minimum thickness is smaller than the width of the gap.
  9. 根据权利要求8所述的用于生产预制构件的立式模具,其特征在于,所述定位件为第一矩形管;所述立式侧模下端外表面固定有用于安装所述第一锲型块的安装座;优选地,所述安装座为第二矩形管,所述第一锲型块固定设置在所述第二矩形管上;所述第二锲型块位于所述第一矩形管和所述第二矩形管之间的间隙中。The vertical mold for producing prefabricated components according to claim 8, wherein the positioning member is a first rectangular tube; the outer surface of the lower end of the vertical side mold is fixed with a first wedge type for mounting The mounting seat of the block; preferably, the mounting seat is a second rectangular tube, the first wedge-shaped block is fixedly arranged on the second rectangular tube; the second wedge-shaped block is located on the first rectangular tube And the gap between the second rectangular tube.
  10. 根据权利要求1所述的用于生产预制构件的立式模具,其特征在于,所述立式侧模的端部设置有端模限位块,所述端模限位块用于将所述端模限制在两个所述侧模之间。The vertical mold for producing prefabricated components according to claim 1, characterized in that an end mold limiting block is provided at an end of the vertical side mold, and the end mold limiting block is used to The end mold is limited between the two side molds.
PCT/CN2019/107641 2018-12-25 2019-09-25 Vertical mold for producing prefabricated component WO2020134240A1 (en)

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