WO2020129713A1 - Substrate processing apparatus and substrate processing method - Google Patents
Substrate processing apparatus and substrate processing method Download PDFInfo
- Publication number
- WO2020129713A1 WO2020129713A1 PCT/JP2019/047902 JP2019047902W WO2020129713A1 WO 2020129713 A1 WO2020129713 A1 WO 2020129713A1 JP 2019047902 W JP2019047902 W JP 2019047902W WO 2020129713 A1 WO2020129713 A1 WO 2020129713A1
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- WIPO (PCT)
- Prior art keywords
- pipe
- substrate
- phosphoric acid
- inner tank
- aqueous solution
- Prior art date
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- 238000012545 processing Methods 0.000 title claims description 180
- 239000000758 substrate Substances 0.000 title claims description 163
- 238000003672 processing method Methods 0.000 title claims description 6
- 239000007788 liquid Substances 0.000 claims description 70
- 238000000034 method Methods 0.000 claims description 33
- 230000008569 process Effects 0.000 claims description 31
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- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 abstract description 264
- 229910000147 aluminium phosphate Inorganic materials 0.000 abstract description 132
- 239000007864 aqueous solution Substances 0.000 description 121
- 230000007246 mechanism Effects 0.000 description 42
- 238000005530 etching Methods 0.000 description 38
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 29
- 229910052710 silicon Inorganic materials 0.000 description 29
- 239000010703 silicon Substances 0.000 description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 25
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- 238000004891 communication Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
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- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
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- 238000003860 storage Methods 0.000 description 2
- 235000012431 wafers Nutrition 0.000 description 2
- 238000001039 wet etching Methods 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000011260 aqueous acid Substances 0.000 description 1
- SWXQKHHHCFXQJF-UHFFFAOYSA-N azane;hydrogen peroxide Chemical compound [NH4+].[O-]O SWXQKHHHCFXQJF-UHFFFAOYSA-N 0.000 description 1
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- -1 hexafluorosilicic acid Chemical compound 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67063—Apparatus for fluid treatment for etching
- H01L21/67075—Apparatus for fluid treatment for etching for wet etching
- H01L21/67086—Apparatus for fluid treatment for etching for wet etching with the semiconductor substrates being dipped in baths or vessels
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67098—Apparatus for thermal treatment
- H01L21/67103—Apparatus for thermal treatment mainly by conduction
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67253—Process monitoring, e.g. flow or thickness monitoring
Definitions
- the present invention relates to a substrate processing apparatus and a substrate processing method.
- the present invention relates to a technique of immersing a substrate in a treatment liquid stored in a bath and treating it.
- Substrates to be processed include, for example, semiconductor substrates, FPD (Flat Panel Display) substrates such as liquid crystal display devices and organic EL (Electroluminescence) display devices, optical disk substrates, magnetic disk substrates, magneto-optical disk substrates, It includes a photomask substrate, a ceramic substrate, a solar cell substrate, a printed circuit board, and the like.
- a so-called wet etching may be performed in which a semiconductor wafer is immersed in a phosphoric acid aqueous solution stored in a processing tank and the silicon nitride film formed on the surface of the substrate is etched.
- a substrate processing apparatus that performs such wet etching is described in Patent Document 1, for example.
- the substrate processing apparatus of Patent Document 1 connects the inner tank in which the phosphoric acid aqueous solution in which the substrate is immersed is stored, the outer tank for collecting the phosphoric acid aqueous solution overflowing from the upper portion of the inner tank, and the outer tank and the inner tank. It is equipped with circulation piping. A circulation pump, a heater, and a filter are provided in the circulation pipe. The circulation pipe heats and filters the phosphoric acid aqueous solution pumped out from the outer tank and returns it to the inner tank. By providing the circulation pipe, the temperature of the phosphoric acid aqueous solution in the inner tank in which the substrate is immersed is maintained at a desired temperature, and the foreign matter deposited by etching is filtered.
- the phosphoric acid aqueous solution may be returned to the inner tank, so that the phosphoric acid aqueous solution may flow unevenly in the inner tank.
- the phosphoric acid concentration or the concentration of silicon eluted from the substrate may vary in the phosphoric acid aqueous solution. There was a risk of variations.
- an object of the present invention is to provide a technique for reducing in-plane variation of substrate processing in a processing tank.
- a first aspect is a substrate processing apparatus for processing a substrate, comprising a cylindrical inner tank with a bottom having a first opening in an upper portion, and an outer peripheral portion of the inner tank.
- a bottomed cylindrical outer tub having a second opening, a first pipe connecting the inside of the inner tub and the inside of the outer tub, and the first tub provided from the outer tub to the inner tub
- a pump for sending the processing liquid toward the heater, a heater provided in the first pipe for heating the processing liquid passing through the first pipe, and a pipe between the heater in the first pipe and the inner tank
- a second pipe that connects the above-mentioned part and the outer tank, and a second pipe valve that is provided in the second pipe and that changes the flow rate of the processing liquid that passes through the second pipe.
- the second mode is the substrate processing apparatus of the first mode, wherein one end of the first pipe is connected to the bottom of the inner tank.
- a third aspect is the substrate processing apparatus of the first aspect or the second aspect, wherein the flow rate of the processing liquid that is provided between the heater and the inner tank in the first pipe and that passes through the first pipe. And a valve for changing the first pipe, wherein the valve for the first pipe is provided between a portion of the first pipe that is connected to the second pipe and the inner tank.
- a fourth aspect is the substrate processing apparatus of the third aspect, wherein the control is connected to the first piping valve and the second piping valve and controls the first piping valve and the second piping valve. Further comprises a section.
- a fifth aspect is the substrate processing apparatus of the fourth aspect, wherein the control unit opens the first piping valve and closes the second piping valve; The 1st piping valve and the 2nd circulation control process which opens the said 2nd piping valve are performed.
- a sixth aspect is the substrate processing apparatus according to any one of the third to fifth aspects, wherein the first pipe is a branch portion between the heater and the first pipe valve in the first pipe.
- a bypass pipe that branches from the bypass pipe and that is connected to the inner tank, and that is provided in the bypass pipe and that changes the flow rate of the processing liquid passing through the bypass pipe.
- the bypass pipe is connected between the branch portion and the bypass pipe valve.
- a seventh aspect is the substrate processing apparatus according to any one of the first to sixth aspects, wherein the second pipe is connected to the inside of the outer tank through the second opening.
- An eighth aspect is a substrate processing method for processing a substrate by the substrate processing apparatus according to any one of the first to seventh aspects, wherein a) the substrate is immersed in the processing liquid stored in the inner tank. B) in the step a), returning the processing liquid passing through the first pipe to the inner tank, and returning the processing liquid passing through the first pipe to the outer tank through the second pipe, c) In the step b), heating the treatment liquid passing through the first pipe is included.
- the substrate processing apparatus of the first aspect it is possible to form a circulating flow in which the processing liquid overflowing from the inner tank and moved to the outer tank is returned to the inner tank by the first pipe. Further, by opening the valve for the second pipe, the treatment liquid can be moved from the first pipe to the second pipe and returned to the outer tank. As a result, the amount of the processing liquid returning to the inner tank can be reduced, so that the flow of the processing liquid in the inner tank can be reduced. Therefore, in-plane variation in substrate processing can be reduced.
- the processing liquid can be returned to the bottom of the inner tank. Therefore, the flow of the processing liquid in the inner tank due to the circulation of the processing liquid can be reduced.
- the flow of the processing liquid from the first pipe to the inner tank and the flow of the processing liquid from the first pipe to the second pipe can be controlled by the valve for the first pipe.
- the operation of the first piping valve and the second piping valve can be controlled by the control unit.
- the control unit executes the first circulation control processing, whereby the processing liquid can be moved from the outer tank to the inner tank through the first pipe.
- the control unit executes the second circulation control process so that the processing liquid can be moved from the outer layer to the inner tank through the first pipe, and the first pipe and the second pipe branching from the first pipe and extended.
- the treatment liquid can be transferred from the outer tank to the outer tank through the. Therefore, the amount of the processing liquid that moves from the outer layer to the inner tank can be reduced.
- the substrate processing apparatus of the sixth aspect by closing the valve for the first piping and opening the valve for the second piping and the valve for the bypass piping, a part of the processing liquid returning to the inner tank is transferred to the second piping. It can be moved and led to the outer tank. As a result, the amount of processing liquid flowing into the inner tank can be reduced.
- the processing liquid can be returned from the upper side of the outer tank by the second pipe.
- the substrate processing method of the eighth aspect it is possible to form a circulation flow in which the processing liquid overflowing from the inner tank and moved to the outer tank is returned to the inner tank by the first pipe. Further, by opening the valve for the second pipe, the treatment liquid can be moved from the first pipe to the second pipe and returned to the outer tank. As a result, the amount of the processing liquid returned to the inner tank can be reduced, so that the flow of the processing liquid in the inner tank can be reduced. Therefore, in-plane variation in substrate processing can be reduced.
- the expression indicating the shape not only represents the shape in a geometrically strict manner, but also within a range in which the same effect can be obtained, for example. A shape having irregularities or chamfers is also shown.
- the expressions “comprising”, “comprising”, “comprising”, “including” or “having” one element are not exclusive expressions that exclude the presence of other elements. Unless stated otherwise, “above” includes the case where two elements are in contact with each other and the case where two elements are apart from each other.
- FIG. 1 is a diagram showing a substrate liquid processing apparatus 100 (substrate processing apparatus) of the embodiment.
- an XYZ orthogonal coordinate system is defined in order to explain the positional relationship of each element.
- the X axis and the Y axis are parallel to the horizontal plane, and the Z axis is parallel to the vertical direction.
- the direction in which the tip of the arrow faces is the + (plus) direction, and the opposite direction is the-(minus) direction.
- the substrate liquid processing apparatus 100 includes a carrier loading/unloading unit 2, a lot forming unit 3, a lot placing unit 4, a lot transporting unit 5, a lot processing unit 6, and a control unit 7.
- the carrier loading/unloading unit 2 houses a plurality of (for example, 25) substrates W which are silicon wafers vertically (Z-axis direction) in a horizontal orientation (an orientation in which both principal surfaces of the substrate W are parallel to the horizontal plane).
- the carrier 9 is loaded and unloaded.
- the carrier loading/unloading section 2 is provided with a carrier stage 10, a carrier transfer mechanism 11, carrier stocks 12 and 13, and a carrier mounting table 14.
- a plurality of carriers 9 are placed on the carrier stage 10 along the Y-axis direction.
- the carrier transport mechanism 11 transports the carrier 9.
- the carrier stocks 12 and 13 temporarily accommodate one carrier 9.
- the carrier 9 is placed on the carrier table 14.
- the carrier stock 12 temporarily stores the substrate W to be a product before the lot processing unit 6 processes the substrate W.
- the carrier stock 13 is temporarily stored after the substrate W to be a product is processed by the lot processing unit 6.
- the carrier loading/unloading unit 2 transports the carrier 9 loaded into the carrier stage 10 from the outside to the carrier stock 12 or the carrier mounting table 14 by the carrier transport mechanism 11.
- the carrier loading/unloading section 2 transports the carrier 9 placed on the carrier platform 14 to the carrier stock 13 or the carrier stage 10 by the carrier transport mechanism 11.
- the carrier 9 carried to the carrier stage 10 is carried out to the outside.
- the lot forming unit 3 combines a plurality of substrates W accommodated in one or a plurality of carriers 9 to form a lot made up of a number (for example, 50) of substrates W to be simultaneously processed.
- the lot forming section 3 may make the surfaces of the substrates W on which the patterns are formed face each other. Further, the lot forming section 3 may make all the pattern formation surfaces of the substrates W face one side when forming a lot.
- the lot forming section 3 is provided with a substrate transfer mechanism 15 that transfers a plurality of substrates W at the same time.
- the substrate transfer mechanism 15 includes a mechanism for changing the attitude of the substrate W from a horizontal attitude to a vertical attitude (an attitude in which both main surfaces of the substrate W are parallel to the vertical plane) and a vertical attitude to a horizontal attitude while the substrate W is being transferred. ing.
- the lot forming unit 3 conveys the substrate W from the carrier 9 placed on the carrier placing table 14 to the lot placing unit 4 by using the substrate conveying mechanism 15, and places the substrate W forming the lot on the lot placing unit 4. Place it.
- the lot forming section 3 conveys the lot placed on the lot placing section 4 to the carrier 9 placed on the carrier placing table 14 by the substrate carrying mechanism 15.
- the substrate transfer mechanism 15 serves as a substrate support part for supporting a plurality of substrates W, a first substrate support part for supporting the substrate W before processing (before being transferred by the lot transfer part 5), and a substrate supporting part after processing (before processing). It has a second substrate supporting portion that supports the substrate W after it has been transported by the lot transportation portion 5. By providing the first and second substrate support portions, it is possible to suppress particles and the like taken from the unprocessed substrate W from adhering to the processed substrate W.
- the lot placing unit 4 includes a lot placing table 16 for temporarily placing a lot that the lot conveying unit 5 conveys between the lot forming unit 3 and the lot processing unit 6. Further, in the lot mounting unit 4, a loading-side lot mounting table 17 on which a lot before processing (before being transported by the lot transportation unit 5) is mounted, and after processing (after being transported by the lot transportation unit 5). An unloading side lot placing table 18 for placing the lots is provided. On each of the mounting tables 17 and 18, a plurality of substrates W for one lot are mounted vertically in a line in the Y-axis direction.
- the lot placing section 4 the lot formed by the lot forming section 3 is placed on the loading side lot placing table 17, and the lot is brought into the lot processing section 6 by the lot carrying section 5.
- the lot carried out from the lot processing section 6 by the lot carrying section 5 is placed on the unloading side lot placing table 18, and the lot is carried to the lot forming section 3.
- the lot transfer unit 5 transfers a lot between the lot placement unit 4 and the lot processing unit 6 or inside the lot processing unit 6.
- the lot transfer unit 5 is provided with a lot transfer mechanism 19 that transfers a lot.
- the lot transfer mechanism 19 includes a rail 20 arranged along the lot placing section 4 and the lot processing section 6, a moving body 21 that moves along the rail 20 while holding a plurality of substrates W, and a moving body 21. Including a motor to move.
- the moving body 21 is provided with a substrate holding body 22 that holds a plurality of substrates W arranged in a front-back direction in a vertical posture.
- the moving body 21 has a mechanism including a motor for moving the substrate holder 22 forward and backward in the Y-axis direction.
- the lot processing unit 6 performs processing such as etching, cleaning, and drying on a plurality of substrates W aligned in the Y-axis direction in a vertical posture as one lot.
- a drying processing device 23 a substrate holder cleaning processing device 24, a cleaning processing device 25, and a plurality (two in this example) of etching processing devices 1 are arranged in this order in the +X direction. There is.
- the drying processing apparatus 23 has a processing tank 27 and a substrate elevating mechanism 28 provided in the processing tank 27 so as to be vertically movable.
- a processing gas for drying is supplied to the processing tank 27.
- the substrate elevating mechanism 28 holds a plurality of substrates W for one lot side by side in a vertical posture.
- the drying processing apparatus 23 receives the lot from the substrate holder 22 of the lot transfer mechanism 19 by the substrate elevating mechanism 28, and elevates and lowers the lot by the substrate elevating mechanism 28, thereby using the processing gas for drying supplied to the processing tank 27.
- the substrate W is dried. Further, the drying processing device 23 transfers the lot from the substrate elevating mechanism 28 to the substrate holder 22 of the lot transfer mechanism 19.
- the substrate holder cleaning processing apparatus 24 has a processing tank 29 and a supply mechanism for supplying the processing liquid for cleaning and the dry gas to the processing tank 29.
- the substrate holder cleaning processing device 24 supplies the processing liquid for cleaning to the substrate holder 22 of the lot transfer mechanism 19, and then supplies the dry gas to perform the cleaning process of the substrate holder 22.
- the cleaning processing device 25 performs a cleaning process on the substrate W.
- the cleaning processing apparatus 25 includes a cleaning processing tank 30 and a rinse processing tank 31, and substrate lifting mechanisms 32 and 33 are provided in the processing tanks 30 and 31 so as to be vertically movable.
- a cleaning treatment liquid SC-1 (ammonia hydrogen peroxide mixed solution) or the like
- the rinse treatment bath 31 stores a rinse treatment liquid (pure water or the like).
- Each etching processing apparatus 1 performs etching processing on the substrate W.
- the etching processing apparatus 1 has a processing tank 34 for etching and a processing tank 35 for rinsing.
- Substrate lifting mechanisms 36 and 37 are provided in the processing baths 34 and 35, respectively.
- the processing bath 34 for etching can store therein a processing liquid for etching (phosphoric acid aqueous solution).
- the rinse treatment tank 35 can store therein a rinse treatment liquid (pure water or the like).
- the cleaning processing device 25 and the etching processing device 1 have, for example, the same configuration.
- the substrate elevating mechanism 36 holds a plurality of substrates W for one lot side by side in a vertical posture.
- the substrate lifting mechanism 36 receives a lot from the substrate holder 22 of the lot transfer mechanism 19.
- the substrate elevating mechanism 36 lowers the lot, so that the lot is immersed in the processing liquid for etching in the processing bath 34.
- the etching process of the substrate W is performed.
- the substrate elevating mechanism 36 raises the lot and transfers the lot to the substrate holder 22.
- the substrate elevating mechanism 37 receives the lot from the substrate holder 22.
- the substrate elevating mechanism 37 lowers the lot so that the lot is immersed in the rinse treatment liquid in the treatment bath 35. As a result, the rinse process of the substrate W is performed. After the rinse process, the substrate elevating mechanism 37 raises the lot and transfers the lot to the substrate holder 22.
- the controller 7 is connected to each part of the substrate liquid processing apparatus 100 (carrier loading/unloading section 2, lot forming section 3, lot placing section 4, lot transporting section 5, lot processing section 6, etching processing apparatus 1). , Control these actions.
- the hardware configuration of the control unit 7 is the same as that of a general computer, for example. That is, the control unit 7 includes a CPU (processor), a ROM, a RAM (memory), and a fixed disk.
- the CPU includes an arithmetic circuit that performs various arithmetic processes.
- the ROM stores a basic program.
- the RAM is a volatile main storage device that stores various kinds of information.
- the fixed disk is an auxiliary storage device that stores programs or data that can be executed by the CPU.
- the CPU, ROM, RAM, and fixed disk are connected by a bus line.
- the control unit is connected to a display unit that displays images and an operation unit that includes a keyboard or mouse.
- the display unit may be composed of a touch panel, and in this case, the display unit also functions as an operation unit.
- the reading device and the communication unit may be connected to the bus line of the control unit.
- the reading device reads information from a computer-readable non-transitory recording medium such as an optical disk, a magnetic disk, or a magneto-optical disk.
- the communication unit enables information communication between the control unit 7 and another computer (server or the like).
- the program is provided to the control unit 7 by reading the recording medium on which the program is recorded with a reading device.
- the program may be provided to the control unit 7 via the communication unit.
- FIG. 2 is a diagram schematically showing the configuration of the etching processing apparatus 1.
- the etching processing apparatus 1 has the above-mentioned processing tank 34 that stores a phosphoric acid aqueous solution having a predetermined concentration as a processing liquid.
- the processing tank 34 has an inner tank 341 and an outer tank 343.
- the inner tank 341 is formed in a bottomed tubular shape having a first opening 341P formed by an upper edge.
- the outer tank 343 is provided on the outer peripheral portion of the inner tank 341 and is formed in a bottomed tubular shape having a second opening 343P formed by an upper edge.
- the outer tank 343 is formed in a loop shape that surrounds the entire outer peripheral portion of the inner tank 341.
- the excess phosphoric acid aqueous solution overflows from the first opening 341P. Then, the overflowed phosphoric acid aqueous solution flows into the outer tank 343 through the second opening 343P.
- one end of the first pipe 50 is connected inside the outer tank 343, one end of the first pipe 50 is connected.
- one end of the first pipe 50 extends downward from above the outer tank 343 through the second opening 343P and extends inside the outer tank 343. That is, the opening at one end of the first pipe 50 is provided below the second opening 343P.
- the other end of the first pipe 50 is connected to the inside of the inner tank 341.
- the other end of the first pipe 50 is connected to the bottom portion 341B of the inner tank 341 (the bottom surface of the inner tank 341 in the depth direction).
- the first pipe 50 is provided with a concentration detector 501, a pump 51, an opening/closing valve 511, a heater 52, a filter 53, and an opening/closing valve 513 in order from the upstream side (outer tank 343 side).
- the concentration detector 501 detects the concentration of phosphoric acid in the phosphoric acid aqueous solution passing through the first pipe 50.
- the concentration detector 501 detects the concentration of phosphoric acid in the phosphoric acid aqueous solution, for example, by measuring the absorbance of light having a specific wavelength in the phosphoric acid aqueous solution.
- the concentration detector 501 detects the concentration of phosphoric acid in the phosphoric acid aqueous solution discharged from the outer tank 343.
- the concentration detector 501 is connected to the control unit 7 and transmits a detection signal according to the detected phosphoric acid concentration to the control unit 7.
- the pump 51 discharges the phosphoric acid aqueous solution from the inside of the outer tank 343 through the first pipe 50 and sends the phosphoric acid aqueous solution into the inner tank 341.
- the heater 52 heats the phosphoric acid aqueous solution passing through the first pipe 50.
- the filter 53 filters the phosphoric acid aqueous solution passing through the first pipe 50.
- the open/close valves 511 and 513 are, for example, electric or electromagnetic valves, and control the on/off of the flow of the processing liquid in the first pipe 50. "Controlling the flow on and off” means controlling the flow of the processing liquid in the pipe between two states, a flowable state and a non-flowable state.
- the opening/closing valves 511 and 513 are connected to the control unit 7, and the opening/closing operation is controlled by the control unit 7.
- the substrate elevating mechanism 36 includes a holder (not shown) that holds a plurality of substrates W in a posture in which the substrates W are vertically erected and arranged horizontally at intervals.
- the substrate elevating mechanism 36 also includes an elevating motor (not shown) that elevates the substrate W between the upper position Pos1 and the lower position Pos2 while holding each substrate W by the holder.
- the first pipe 50 has a bypass pipe 55.
- one end of the bypass pipe 55 is connected to a branch portion 531 of the pipe portion between the filter 53 and the opening/closing valve 513 (first pipe valve) in the first pipe 50.
- the other end of the bypass pipe 55 is connected to a connection portion 533 between the opening/closing valve 513 and the inner tank 341 in the first pipe 50. That is, the bypass pipe 55 branches from the branch portion 531 between the heater 52 and the opening/closing valve 513 in the first pipe 50 and is connected to the inner tank 341.
- the other end of the bypass pipe 55 may be directly connected to the inner tank 341 (for example, the bottom portion 341B).
- the bypass pipe 55 of the first pipe 50 is provided with an opening/closing valve 57, a flow rate control valve 58, and a flow rate detector 59 in order from the upstream side (branch portion 531 side).
- the open/close valve 57 and the flow rate control valve 58 are connected to the control unit 7 and operate according to a control signal from the control unit 7.
- the open/close valve 57 controls on/off of the flow of the phosphoric acid aqueous solution flowing through the bypass pipe 55, and the flow rate control valve 58 adjusts the flow rate of the phosphoric acid aqueous solution flowing through the bypass pipe 55.
- Adjusting the flow rate means changing the flow rate at least in the state where the processing liquid is allowed to flow.
- the flow rate control valve 58 for example, an electric needle valve may be adopted.
- the flow rate detector 59 detects the flow rate of the phosphoric acid aqueous solution flowing through the bypass pipe 55.
- the flow rate detector 59 is connected to the control unit 7 and sends a detection signal according to the detected flow rate to the control unit 7.
- an ultrasonic flow meter that detects the flow rate in the pipe by using ultrasonic waves from the outside of the pipe may be adopted.
- the etching processing apparatus 1 includes a second pipe 60.
- the second pipe 60 constitutes a pipe path that connects the first pipe 50 and the outer tank 343.
- one end of the second pipe 60 is connected to the middle of the bypass pipe 55 that is a part of the first pipe 50. More specifically, one end of the second pipe 60 is connected to a pipe portion between the opening/closing valve 57 and the branch portion 531 in the bypass pipe 55 of the first pipe 50 via a connection portion 601.
- the other end of the second pipe 60 is connected to the inside of the outer tank 343.
- the other end of the second pipe 60 extends downward from above the outer tank 343 through the second opening 343P to extend inside the outer tank 343.
- An opening/closing valve 61 is provided in the middle of the route of the second pipe 60.
- the open/close valve 61 is connected to the control unit 7, and controls on/off of the flow of the phosphoric acid aqueous solution in the second pipe 60 according to a control signal from the control unit 7.
- control unit 7 performs the first circulation control process of opening the open/close valves 511 and 513 and closing the open/close valves 57 and 61.
- this first circulation control process an equal amount of phosphoric acid aqueous solution discharged from the outer tank 343 is returned to the inner tank 341.
- the control unit 7 performs the second circulation control process of opening the open/close valves 511, 57, 61 and closing the open/close valve 513.
- the second circulation control process part of the phosphoric acid aqueous solution discharged from the outer tank 343 is returned to the inner tank 341 through the bypass pipe 55 of the first pipe 50, and the rest is passed through the second pipe 60. And returned to the outer tank 343. More specifically, the phosphoric acid treatment liquid discharged from the outer tank 343 through the first pipe 50 is guided to the bypass pipe 55 through the branch portion 531 because the opening/closing valve 513 is closed.
- the remaining phosphoric acid aqueous solution is guided to the inner tank 341 via the bypass pipe 55 and the connecting portion 533.
- the opening/closing valve 513 functions as a first piping valve that changes the flow rate of the processing liquid passing through the first piping 50.
- the open/close valve 61 also functions as a second pipe valve that changes the flow rate of the processing liquid passing through the second pipe 60.
- the opening/closing valve 57 or the flow rate control valve 58 functions as a bypass piping valve that changes the flow rate of the processing liquid flowing through the bypass piping 55. Note that “changing the flow rate” is a concept including not only the case where the opening and closing valve controls the flow of the liquid on and off, but also the case where the flow rate adjusting valve adjusts the flow rate.
- the control unit 7 When the control unit 7 performs the second circulation control process, by controlling the flow rate control valve 58 according to the detection result of the flow rate detector 59, the flow rate of the phosphoric acid aqueous solution returned to the inner tank 341 is adjusted. You can That is, the flow rate of the phosphoric acid aqueous solution returned to the inner tank 341 can be increased by increasing the opening of the flow rate control valve 58, and the flow rate of the phosphoric acid aqueous solution returned to the inner tank 341 can be increased by decreasing the opening of the flow rate control valve 58. Can be reduced.
- the flow control valve 58 may control the flow of the phosphoric acid aqueous solution in the bypass pipe 55 on and off. In this case, the open/close valve 57 may be omitted. Further, it is not essential to provide the flow rate control valve 58. When the flow rate control valve 58 is omitted, the flow rate of the phosphoric acid aqueous solution flowing through the bypass pipe 55 is not adjusted, and the circulation of the phosphoric acid aqueous solution is controlled by the opening/closing valve 57. Further, the provision of the bypass pipe 55 is not essential and may be omitted.
- one end (the connection portion 601) of the second pipe 60 is directly connected to, for example, the heater 52 and the inner tank 341 in the first pipe 50 (for example, the position of the branch portion 531). May be.
- the opening/closing valve 61 is opened, so that a part of the phosphoric acid aqueous solution in the first pipe 50 flows into the second pipe 60 and the outer tank Sent to 343. Thereby, the amount of the phosphoric acid aqueous solution returned to the inner tank 341 through the first pipe 50 can be reduced.
- the etching processing apparatus 1 includes a phosphoric acid aqueous solution supply unit 40.
- the phosphoric acid aqueous solution supply unit 40 supplies the phosphoric acid aqueous solution having a predetermined concentration to the outer tank 343.
- the phosphoric acid aqueous solution supply unit 40 may supply the phosphoric acid aqueous solution to the inner tank 341 or a predetermined portion of the first pipe 50.
- the phosphoric acid aqueous solution supply unit 40 includes a supply source including a tank that stores the phosphoric acid aqueous solution, and a supply pipe 401 that connects the supply source and the outer tank 343.
- the supply pipe 401 is provided with a flow rate detector 403, a flow rate control valve 405, and an opening/closing valve 407 in order from the upstream side (supply source side).
- the flow rate detector 403 detects the flow rate of the phosphoric acid aqueous solution flowing through the supply pipe 401.
- the flow rate control valve 405 adjusts the flow rate of the phosphoric acid aqueous solution flowing through the supply pipe 401.
- the open/close valve 417 controls on/off of the flow of the phosphoric acid aqueous solution in the supply pipe 401.
- the flow rate detector 403, the flow rate control valve 405, and the open/close valve 407 are connected to the control unit 7.
- the control unit 7 controls the flow rate control valve 405 based on the signal indicating the flow rate transmitted from the flow rate detector 403.
- the phosphoric acid aqueous solution supply unit 40 supplies the phosphoric acid aqueous solution to the outer tank 343 at a controlled flow rate.
- the substrate liquid processing apparatus 100 includes a pure water supply unit 41.
- the pure water supply unit 41 supplies pure water to the outer tank 343.
- the pure water supply unit 41 may supply pure water to the inner tank 341 or a predetermined portion of the first pipe 50. Pure water is supplied in order to supplement the water vaporized by heating the phosphoric acid aqueous solution, for example.
- the pure water supply unit 41 includes a supply source that supplies pure water at a predetermined temperature, and a supply pipe 411 that connects the supply source and the outer tank 343.
- the supply pipe 411 is provided with a flow rate detector 413, a flow rate control valve 415, and an opening/closing valve 417 in order from the upstream side (supply source side).
- the flow rate detector 413 detects the flow rate of pure water flowing through the supply pipe 411.
- the flow rate control valve 415 adjusts the flow rate of pure water flowing through the supply pipe 411.
- the open/close valve 417 controls on/off of the flow of pure water in the supply pipe 411.
- the flow rate detector 413, the flow rate control valve 415, and the open/close valve 417 are connected to the control unit 7.
- the control unit 7 controls the flow rate control valve 415 based on the signal indicating the flow rate transmitted from the flow rate detector 413.
- the pure water supply unit 41 supplies pure water to the outer tank 343 at a controlled flow rate.
- the etching processing apparatus 1 includes a silicon supply unit 42.
- the silicon supply unit 42 supplies a silicon aqueous solution (for example, hexafluorosilicic acid aqueous solution (H 2 SiF 6 +H 2 O)) to the outer tank 343.
- the silicon supply unit 42 may supply the silicon aqueous solution to the inner tank 341 or a predetermined portion of the first pipe 50.
- the silicon supply unit 42 includes a supply source that supplies the silicon aqueous solution, and a supply pipe 421 that connects the supply source and the outer tank 343.
- the supply pipe 421 is provided with a flow rate detector 423, a flow rate control valve 425, and an opening/closing valve 427 in order from the upstream side (supply side).
- the flow rate detector 423 detects the flow rate of the aqueous silicon solution flowing through the supply pipe 421.
- the flow rate control valve 425 adjusts the flow rate of the silicon aqueous solution flowing through the supply pipe 421.
- the opening/closing valve 427 controls on/off of the flow of the silicon aqueous solution in the supply pipe 421.
- the flow rate detector 423, the flow rate control valve 425, and the open/close valve 427 are connected to the control unit 7.
- the control unit 7 controls the flow rate control valve 425 based on the signal indicating the flow rate transmitted from the flow rate detector 423.
- the silicon supply unit 42 supplies silicon to the outer tank 343 at a controlled flow rate.
- a waste pipe 90 is connected to a pipe portion that connects the heater 52 and the filter 53 in the first pipe 50.
- the waste pipe 90 is a pipe path used when discarding the phosphoric acid aqueous solution in the processing tank 34 to the outside of the substrate liquid processing apparatus 100.
- the waste pipe 90 is provided with a concentration detector 901, a waste valve 91, a cooling tank 93, and a waste valve 95 in order from the upstream side (first pipe 50 side).
- the concentration detector 901 detects the silicon concentration in the phosphoric acid aqueous solution passing through the waste pipe 90.
- the concentration detector 901 detects the silicon concentration, for example, by measuring the absorbance of light of a specific wavelength in phosphoric acid aqueous solution.
- the concentration detector 901 is connected to the control unit 7 and transmits a detection signal according to the detected silicon concentration to the control unit 7.
- the cooling tank 93 temporarily stores the relatively high-temperature phosphoric acid aqueous solution discharged from the processing tank 34 and cools it to a temperature at which it can be discarded to the outside.
- the waste valve 91 provided on the upstream side of the cooling tank 93 is opened when the phosphoric acid aqueous solution is flowed into the cooling tank 93 from the first pipe 50.
- the discard valve 95 provided on the downstream side of the cooling tank 93 is opened when the phosphoric acid aqueous solution is discharged from the cooling tank 93.
- the discard valves 91 and 95 are connected to the control unit 7 and are opened/closed by the control unit 7.
- the phosphoric acid aqueous solution passing through the first pipe 50 is sent to the waste pipe 90 at an appropriate timing.
- the concentration detector 901 detects the silicon concentration in the phosphoric acid aqueous solution.
- the pure water from the pure water supply unit 41 or the phosphoric acid aqueous solution from the phosphoric acid aqueous solution supply unit 40 is appropriately supplied, so that the silicon concentration in the circulating phosphoric acid aqueous solution is increased. Is reduced.
- a circulating flow of the phosphoric acid aqueous solution is formed in the processing bath 34 and the first pipe 50.
- the phosphoric acid aqueous solution is stored in the processing tank 34.
- the phosphoric acid aqueous solution supply unit 40 supplies the phosphoric acid aqueous solution to the outer tank 343 of the liquid processing unit 39, and the pump 51 of the first pipe 50 directs the phosphoric acid aqueous solution from the outer tank 343 toward the inner tank 341.
- the phosphoric acid solution overflowing from the first opening 341P of the inner tank 341 starts to move to the outer tank 343.
- the phosphoric acid aqueous solution in the outer tank 343 starts to be discharged through the first pipe 50. In this way, a circulating flow in which the phosphoric acid aqueous solution circulates is formed in the circulation system of the processing tank 34 and the first pipe 50.
- the heater 52 causes phosphorus to flow through the first pipe 50 so that the phosphoric acid aqueous solution in the inner tank 341 reaches a predetermined temperature (for example, 80° C.).
- the aqueous acid solution is heated.
- the control unit 7 supplies pure water from the pure water supply unit 41.
- the pure water supply for adjusting the phosphoric acid concentration may be performed at any timing when the substrate W is immersed in the phosphoric acid aqueous solution (that is, during the liquid processing of the substrate W). It may be performed when it is not immersed in the treatment liquid.
- FIG. 3 is a timing chart for explaining the operation status of each element during etching processing in the etching processing apparatus 1.
- the horizontal axis represents time, and the operations of the substrate elevating mechanism 36, the opening/closing valve 513, the opening/closing valve 57, and the opening/closing valve 61 are shown in this order from the top in the vertical direction.
- the substrate elevating/lowering mechanism 36 it is located between “upper”, which is in an upper position Pos1 above the processing bath 34, and “lower”, which is in a lower position Pos2 inside the processing bath 34. Shows the state change (see FIG. 2).
- the lot is etched by the substrate elevating mechanism 36 moving to the lower position Pos2 while holding the lot (substrate W).
- the open/close valves 513, 57, 61 show a state change between “open” indicating an open state and “closed” indicating a closed state. Further, the “amount returned to the inner tank” shown in FIG. 3 indicates the amount of the phosphoric acid water amount liquid flowing into the inner tank 341 through the first pipe 50 by the operation of the pump 51.
- FIG. 3 shows a timing chart of one cycle in which one lot containing a plurality of substrates W is etched in the processing bath 34 of the etching processing apparatus 1.
- This etching process includes a carry-in step S11, a dipping step S12, and a carry-out step S13.
- the carry-in step S11 includes a process in which the substrate elevating mechanism 36 located at the upper position Pos1 receives the lot from the lot transfer mechanism 19.
- the dipping step S12 includes a process of dipping the lot in the phosphoric acid aqueous solution stored in the inner tank 341 by lowering the substrate elevating mechanism 36 from the upper position Pos1 to the lower position Pos2. By performing this immersion step S12, the substrate W is etched.
- the substrate elevating mechanism 36 moves from the lower position Pos2 to the upper position Pos1 to lift the lot from the phosphoric acid aqueous solution stored in the inner tank 341, and the lot transfer mechanism 19 moves the substrate to the upper position Pos1.
- the process of receiving the lot from the elevating mechanism 36 is included.
- the lot transferred to the lot transfer mechanism 19 is treated with the rinse liquid in the treatment tank 35.
- one cycle of the etching process in the processing tank 34 includes a normal circulation period T1, a bypass circulation period T2, and a normal circulation period T3 in order.
- the normal circulation periods T1 and T3 are periods in which the pump 51 operates to circulate the phosphoric acid aqueous solution in an amount equal to that of the phosphoric acid aqueous solution discharged from the outer tank 343 to the inner tank 341 through the first pipe 50. ..
- the circulation performed in the normal circulation periods T1 and T3 may be referred to as “normal circulation”.
- bypass circulation period T2 part of the phosphoric acid aqueous solution discharged from the outer tank 343 is returned to the inner tank 341 through the bypass pipe 55 by the operation of the pump 51, and the rest is transferred to the outer tank 343 through the second pipe 60. This is the period during which the returned circulation is performed.
- the circulation performed in the bypass circulation period T2 may be referred to as “bypass circulation”.
- the control unit 7 performs the above-described first circulation control process. That is, in the normal circulation periods T1 and T3, the opening/closing valves 511 and 513 of the first pipe 50 are opened, and the opening/closing valve 57 of the bypass pipe 55 of the first pipe 50 and the opening/closing valve 61 of the second pipe 60 are closed. It In this normal circulation, the phosphoric acid aqueous solution discharged from the outer tank 343 through the first pipe 50 is guided as it is to the inner tank 341 through the first pipe 50. Therefore, in the normal circulation periods T1 and T3, all of the phosphoric acid aqueous solution from the outer tank 343 is returned to the inner tank 341. That is, the same amount of phosphoric acid aqueous solution as the phosphoric acid aqueous solution discharged from the outer tank 343 is returned to the inner tank 341.
- the control unit 7 performs the above-mentioned second circulation control process. That is, the opening/closing valve 513 of the first pipe 50 is closed, and the opening/closing valve 57 of the bypass pipe 55 and the opening/closing valve 61 of the second pipe 60 are opened.
- the phosphoric acid aqueous solution discharged from the outer tank 343 through the first pipe 50 moves to the bypass pipe 55 side in the branching section 531.
- the connection portion 601 a part of the phosphoric acid aqueous solution passes through the second pipe 60 and is guided to the outer tank 343, and the rest passes through the bypass pipe 55 and the connection portion 533 and the first pipe 50.
- the phosphoric acid aqueous solution heated by the heater 52 can be returned to the inner tank 341. Therefore, it is possible to suppress a decrease in the temperature of the phosphoric acid aqueous solution in the inner tank 341.
- the total amount of the phosphoric acid aqueous solution discharged from the outer tank 343 by the operation of the pump 51 is V.
- the flow rate of the phosphoric acid aqueous solution to the inner tank 341 is a flow rate V1 in the normal circulation periods T1 and T3 that is substantially equal to the total amount V, but is a flow rate V2 smaller than the flow rate V1 in the bypass circulation period T2.
- the second pipe 60 can pass through during the bypass circulation period T2, so that a part of the phosphoric acid aqueous solution is guided to the outer tank 343 through the second pipe 60. That is, the amount of the phosphoric acid aqueous solution introduced to the outer tank 343 is represented by V-V2.
- the flow rate detector 59 detects the flow rate introduced to the inner tank 341 through the bypass pipe 55.
- the flow rate detected by the flow rate detector 59 is equal to the flow rate to the inner tank 341. Therefore, in the bypass circulation period T2, the control unit 7 controls the flow rate control valve 58 so that the detection signal of the flow rate detector 59 approaches the predetermined flow rate V2. This makes it possible to properly adjust the flow rate to the inner tank 341 during the bypass circulation period T2.
- the control unit 7 may accept a change in the magnitude of V2 via the operation unit.
- the carrying-in step S11 before the immersion step S12 is included in the normal circulation period T1. Therefore, normal circulation is performed in the carry-in step S11.
- the entire amount of the phosphoric acid aqueous solution heated by the heater 52 is supplied into the inner tank 341, so that the temperature of the phosphoric acid aqueous solution in the inner tank 341 quickly reaches the desired temperature. Can be made.
- the phosphoric acid concentration and the silicon concentration in the phosphoric acid aqueous solution in the inner tank 341 can be quickly adjusted.
- bypass circulation period T2 a part of the period in which the immersion step S12 is performed is the bypass circulation period T2. Specifically, bypass circulation is temporarily performed during the immersion step S12. By performing the bypass circulation, the generation of the flow of the phosphoric acid aqueous solution in the inner tank 341 can be reduced more than in the normal circulation. That is, since the variation in the flow of the phosphoric acid aqueous solution in the inner tank 341 can be reduced, the in-plane variation in the etching amount on the substrate W can be reduced.
- the initial period of the immersion step S12 is included in the normal circulation period T1. That is, in the dipping step S12, normal circulation is first performed for a fixed time. Immediately after the immersion step S12 is started, the lot is immersed in the phosphoric acid treatment liquid in the inner tank 341, so that the temperature of the phosphoric acid aqueous solution is relatively likely to decrease. Therefore, the normal circulation is performed immediately after the start of the immersion step S12, whereby all of the phosphoric acid aqueous solution heated by the heater 52 can be returned to the inner tank 341. This can reduce the temperature drop of the phosphoric acid aqueous solution in the inner tank 341.
- the latter half of the immersion step S12 is included in the normal circulation period T3. That is, in the latter stage of the immersion step S12, the bypass circulation is switched to the normal circulation, and the carry-out step S13 is performed.
- the immersion step S12 silicon is eluted from each substrate W into the phosphoric acid aqueous solution, so that the silicon concentration in the phosphoric acid aqueous solution in the inner tank 341 tends to be high. Therefore, it is desirable to quickly move the phosphoric acid aqueous solution in the inner tank 341 to the outer tank 343 by performing normal circulation before the immersion step S12 is completed.
- the pure water or the phosphoric acid aqueous solution is supplied from the pure water supply unit 41 or the phosphoric acid aqueous solution supply unit 43 to appropriately supply the silicon in the circulating phosphoric acid aqueous solution.
- the concentration is reduced. Therefore, by normal circulation, the silicon concentration in the phosphoric acid aqueous solution inside the inner tank 341 can be promptly optimized.
- normal circulation is also performed in the carry-out step S13 after the immersion step S12.
- the processing solutions are supplied from the supply sections 41 to 43 during or after the immersion step S12 until the next etching processing cycle is started.
- the phosphoric acid concentration and silicon concentration of can be promptly optimized.
- the temperature of the phosphoric acid aqueous solution in the inner tank 341 may decrease.
- the carry-out step S13 after the immersion step S12 the temperature of the phosphoric acid aqueous solution in the inner tank 341 can be quickly raised by the normal circulation.
- bypass circulation is set to be performed only in a part of the immersion step S12. However, bypass circulation may be performed in all of the immersion step S12. In addition, bypass circulation may be performed in part or all of the carry-in step S11 or the carry-out step S13.
- the control unit 7 may accept a change as to whether or not to perform bypass circulation for each cycle of the etching process via the operation unit. Further, in each cycle, setting or changing of the timing of executing bypass circulation may be accepted via the operation unit. Further, the control unit 7 may automatically execute the bypass circulation depending on whether or not the predetermined requirement is satisfied. In this case, the control unit 7 may include a determination unit that determines whether or not a predetermined requirement is satisfied based on a threshold value. Further, as the predetermined requirements, for example, the etching amount of the substrate W, the temperature of the circulating phosphoric acid aqueous solution, the phosphoric acid concentration or the silicon concentration, and the like may be set.
- the on-off valves and the flow control valves provided in the etching processing apparatus 1 have been described as being controlled by the control unit 7, but may be manually operated by an operator. Then, the operator may manually operate to switch between the normal circulation and the bypass circulation.
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Abstract
The present invention is provided with: an inner tank (341); an outer tank (343) which is provided on the outer periphery of the inner tank (341); a first pipe (50) which connects the inner tank (341) and the outer tank (343) to each other; a heater (52) which heats an aqueous phosphoric acid solution that passes through the first pipe (50); an opening/closing valve (513) which is provided in the first pipe (50) at a position between the heater (52)and the inner tank (341); a second pipe (60) which connects the outer tank (343) and a piping part of the first pipe (50), said piping part being positioned between the heater (52) and the inner tank (341); and an opening/closing valve (61) which is provided in the second pipe (60).
Description
この発明は、基板処理装置および基板処理方法に関する。特に、槽に貯留された処理液に基板を浸漬させて処理する技術に関する。処理対象となる基板には、例えば、半導体基板、液晶表示装置および有機EL(Electroluminescence)表示装置などのFPD(Flat Panel Display)用基板、光ディスク用基板、磁気ディスク用基板、光磁気ディスク用基板、フォトマスク用基板、セラミック基板、太陽電池用基板、プリント基板などが含まれる。
The present invention relates to a substrate processing apparatus and a substrate processing method. In particular, the present invention relates to a technique of immersing a substrate in a treatment liquid stored in a bath and treating it. Substrates to be processed include, for example, semiconductor substrates, FPD (Flat Panel Display) substrates such as liquid crystal display devices and organic EL (Electroluminescence) display devices, optical disk substrates, magnetic disk substrates, magneto-optical disk substrates, It includes a photomask substrate, a ceramic substrate, a solar cell substrate, a printed circuit board, and the like.
半導体装置の製造工程には、処理槽に貯留されたリン酸水溶液に半導体ウエハを浸漬し、基板の表面に形成されたシリコン窒化膜をエッチングする、いわゆるウエットエッチングが行われる場合がある。このようなウエットエッチングを行う基板処理装置は、例えば特許文献1に記載されている。
In the process of manufacturing a semiconductor device, a so-called wet etching may be performed in which a semiconductor wafer is immersed in a phosphoric acid aqueous solution stored in a processing tank and the silicon nitride film formed on the surface of the substrate is etched. A substrate processing apparatus that performs such wet etching is described in Patent Document 1, for example.
特許文献1の基板処理装置は、基板が浸漬されるリン酸水溶液を貯留した内槽と、内槽の上部からオーバーフローしたリン酸水溶液を回収する外槽と、外槽と内槽とを接続する循環配管とを備えている。循環配管には、循環ポンプ、ヒーター、およびフィルターが設けられている。循環配管は、外槽から汲み出されたリン酸水溶液を加熱および濾過して内槽に戻す。循環配管が設けられていることによって、基板が浸漬される内槽のリン酸水溶液の温度が所望の温度に保たれるとともに、エッチングによって析出した異物が濾過される。
The substrate processing apparatus of Patent Document 1 connects the inner tank in which the phosphoric acid aqueous solution in which the substrate is immersed is stored, the outer tank for collecting the phosphoric acid aqueous solution overflowing from the upper portion of the inner tank, and the outer tank and the inner tank. It is equipped with circulation piping. A circulation pump, a heater, and a filter are provided in the circulation pipe. The circulation pipe heats and filters the phosphoric acid aqueous solution pumped out from the outer tank and returns it to the inner tank. By providing the circulation pipe, the temperature of the phosphoric acid aqueous solution in the inner tank in which the substrate is immersed is maintained at a desired temperature, and the foreign matter deposited by etching is filtered.
しかしながら、従来技術の場合、リン酸水溶液が内槽に戻されることによって、内槽においてリン酸水溶液の流動が不均一に発生する可能性があった。このように、内槽において不均一な流動が発生すると、リン酸水溶液中において、リン酸濃度または基板から溶出したシリコンの濃度にばらつきが生じるおそれがあり、これによって、基板のエッチング量が面内でばらつくおそれがあった。
However, in the case of the conventional technique, the phosphoric acid aqueous solution may be returned to the inner tank, so that the phosphoric acid aqueous solution may flow unevenly in the inner tank. As described above, when uneven flow occurs in the inner tank, the phosphoric acid concentration or the concentration of silicon eluted from the substrate may vary in the phosphoric acid aqueous solution. There was a risk of variations.
そこで、本発明は、処理槽内における基板処理の面内ばらつきを低減する技術を提供することを目的とする。
Therefore, an object of the present invention is to provide a technique for reducing in-plane variation of substrate processing in a processing tank.
上記課題を解決するため、第1態様は、基板を処理する基板処理装置であって、上部に第1開口を有する有底筒状の内槽と、前記内槽の外周部に設けられ、上部に第2開口を有する有底筒状の外槽と、前記内槽の内部と前記外槽の内部とを接続する第1配管と、前記第1配管に設けられ、前記外槽から前記内槽へ向けて処理液を送るポンプと、前記第1配管に設けられ、前記第1配管を通過する前記処理液を加熱するヒーターと、前記第1配管における前記ヒーターと前記内槽との間の配管部と前記外槽とを接続する第2配管と、前記第2配管に設けられ、前記第2配管を通過する前記処理液の流量を変更する第2配管用バルブとを備える。
In order to solve the above problems, a first aspect is a substrate processing apparatus for processing a substrate, comprising a cylindrical inner tank with a bottom having a first opening in an upper portion, and an outer peripheral portion of the inner tank. A bottomed cylindrical outer tub having a second opening, a first pipe connecting the inside of the inner tub and the inside of the outer tub, and the first tub provided from the outer tub to the inner tub A pump for sending the processing liquid toward the heater, a heater provided in the first pipe for heating the processing liquid passing through the first pipe, and a pipe between the heater in the first pipe and the inner tank A second pipe that connects the above-mentioned part and the outer tank, and a second pipe valve that is provided in the second pipe and that changes the flow rate of the processing liquid that passes through the second pipe.
第2態様は、第1態様の基板処理装置であって、前記第1配管の一端が前記内槽の底部に接続されている。
The second mode is the substrate processing apparatus of the first mode, wherein one end of the first pipe is connected to the bottom of the inner tank.
第3態様は、第1態様または第2態様の基板処理装置であって、前記第1配管における前記ヒーターと前記内槽との間に設けられ、前記第1配管を通過する前記処理液の流量を変更する第1配管用バルブ、をさらに備え、前記第1配管用バルブが、前記第1配管における前記第2配管につながる部分と前記内槽との間に設けられている。
A third aspect is the substrate processing apparatus of the first aspect or the second aspect, wherein the flow rate of the processing liquid that is provided between the heater and the inner tank in the first pipe and that passes through the first pipe. And a valve for changing the first pipe, wherein the valve for the first pipe is provided between a portion of the first pipe that is connected to the second pipe and the inner tank.
第4態様は、第3態様の基板処理装置であって、前記第1配管用バルブおよび前記第2配管用バルブに接続され、前記第1配管用バルブおよび前記第2配管用バルブを制御する制御部をさらに備える。
A fourth aspect is the substrate processing apparatus of the third aspect, wherein the control is connected to the first piping valve and the second piping valve and controls the first piping valve and the second piping valve. Further comprises a section.
第5態様は、第4態様の基板処理装置であって、前記制御部は、前記第1配管用バルブを開放し、かつ前記第2配管用バルブを閉鎖する第1循環制御処理と、前記第1配管用バルブ、および前記第2配管用バルブを開放する第2循環制御処理とを実行する。
A fifth aspect is the substrate processing apparatus of the fourth aspect, wherein the control unit opens the first piping valve and closes the second piping valve; The 1st piping valve and the 2nd circulation control process which opens the said 2nd piping valve are performed.
第6態様は、第3態様から第5態様のいずれか1つの基板処理装置であって、前記第1配管は、前記第1配管における前記ヒーターと前記第1配管用バルブとの間の分岐部から分岐して前記内槽につながるバイパス配管、を含み、前記バイパス配管に設けられ、前記バイパス配管を通過する前記処理液の流量を変更するバイパス配管用バルブ、をさらに備え、前記第2配管が、前記バイパス配管における前記分岐部と前記バイパス配管用バルブとの間に接続されている。
A sixth aspect is the substrate processing apparatus according to any one of the third to fifth aspects, wherein the first pipe is a branch portion between the heater and the first pipe valve in the first pipe. A bypass pipe that branches from the bypass pipe and that is connected to the inner tank, and that is provided in the bypass pipe and that changes the flow rate of the processing liquid passing through the bypass pipe. The bypass pipe is connected between the branch portion and the bypass pipe valve.
第7態様は、第1態様から第6態様のいずれか1つの基板処理装置であって、前記第2配管が前記第2開口を通って前記外槽の内部に接続されている。
A seventh aspect is the substrate processing apparatus according to any one of the first to sixth aspects, wherein the second pipe is connected to the inside of the outer tank through the second opening.
第8態様は、第1態様から第7態様のいずれか1つの基板処理装置で基板を処理する基板処理方法であって、a)基板を前記内槽に貯留された前記処理液に浸漬すること、b)前記工程a)において、前記第1配管を通過する前記処理液を前記内槽に戻すとともに、前記第1配管を通過する前記処理液を前記第2配管を通じて前記外槽に戻すこと、c)前記工程b)において、前記第1配管を通過する前記処理液を加熱することを含む。
An eighth aspect is a substrate processing method for processing a substrate by the substrate processing apparatus according to any one of the first to seventh aspects, wherein a) the substrate is immersed in the processing liquid stored in the inner tank. B) in the step a), returning the processing liquid passing through the first pipe to the inner tank, and returning the processing liquid passing through the first pipe to the outer tank through the second pipe, c) In the step b), heating the treatment liquid passing through the first pipe is included.
第1態様の基板処理装置によると、内槽からあふれて外槽に移動した処理液を第1配管によって内槽に戻す循環流を形成できる。また、第2配管用バルブを開放することによって、第1配管から第2配管へ処理液を移動させて、外槽に戻すことができる。これにより、内槽に戻る処理液の量を減らすことができるため、内槽における処理液の流動を低減できる。したがって、基板処理における面内ばらつきを低減できる。
According to the substrate processing apparatus of the first aspect, it is possible to form a circulating flow in which the processing liquid overflowing from the inner tank and moved to the outer tank is returned to the inner tank by the first pipe. Further, by opening the valve for the second pipe, the treatment liquid can be moved from the first pipe to the second pipe and returned to the outer tank. As a result, the amount of the processing liquid returning to the inner tank can be reduced, so that the flow of the processing liquid in the inner tank can be reduced. Therefore, in-plane variation in substrate processing can be reduced.
第2態様の基板処理装置によると、内槽の底部に処理液を戻すことができる。これにより、処理液循環による内槽における処理液の流動を低減できる。
According to the substrate processing apparatus of the second aspect, the processing liquid can be returned to the bottom of the inner tank. Thereby, the flow of the processing liquid in the inner tank due to the circulation of the processing liquid can be reduced.
第3態様の基板処理装置によると、第1配管用バルブによって、第1配管から内槽への処理液の流通、および第1配管から第2配管への処理液の流通を制御できる。
According to the substrate processing apparatus of the third aspect, the flow of the processing liquid from the first pipe to the inner tank and the flow of the processing liquid from the first pipe to the second pipe can be controlled by the valve for the first pipe.
第4態様の基板処理装置によると、第1配管用バルブおよび第2配管用バルブの動作を制御部によって制御できる。
According to the substrate processing apparatus of the fourth aspect, the operation of the first piping valve and the second piping valve can be controlled by the control unit.
第5態様の基板処理装置によると、制御部が第1循環制御処理を実行することにより、第1配管を通じて外槽から内槽へ処理液を移動させることができる。また、制御部が第2循環制御処理を実行することにより、第1配管を通じて外層から内槽へ処理液を移動させることができるとともに、第1配管および第1配管から分岐して延びる第2配管を通じて外槽から外槽へ処理液を移動させることができる。このため、外層から内槽へ移動する処理液の量を小さくすることができる。
According to the substrate processing apparatus of the fifth aspect, the control unit executes the first circulation control processing, whereby the processing liquid can be moved from the outer tank to the inner tank through the first pipe. In addition, the control unit executes the second circulation control process so that the processing liquid can be moved from the outer layer to the inner tank through the first pipe, and the first pipe and the second pipe branching from the first pipe and extended. The treatment liquid can be transferred from the outer tank to the outer tank through the. Therefore, the amount of the processing liquid that moves from the outer layer to the inner tank can be reduced.
第6態様の基板処理装置によると、第1配管用バルブを閉鎖し、第2配管用バルブおよびバイパス配管用バルブを開放することによって、内槽へ戻る処理液の一部を、第2配管へ移動させて、外槽に導くことができる。これにより、内槽に流入する処理液の量を低減できる。
According to the substrate processing apparatus of the sixth aspect, by closing the valve for the first piping and opening the valve for the second piping and the valve for the bypass piping, a part of the processing liquid returning to the inner tank is transferred to the second piping. It can be moved and led to the outer tank. As a result, the amount of processing liquid flowing into the inner tank can be reduced.
第7態様の基板処理装置によると、第2配管により、外槽の上側から処理液を戻すことができる。
According to the substrate processing apparatus of the seventh aspect, the processing liquid can be returned from the upper side of the outer tank by the second pipe.
第8態様の基板処理方法によると、内槽からあふれて外槽に移動した処理液を第1配管によって内槽に戻す循環流を形成できる。また、第2配管用バルブを開放することによって、第1配管から第2配管へ処理液を移動させて、外槽に戻すことができる。これにより、内槽に戻される処理液の量を減らすことができるため、内槽における処理液の流動を低減できる。したがって、基板処理における面内ばらつきを低減できる。
According to the substrate processing method of the eighth aspect, it is possible to form a circulation flow in which the processing liquid overflowing from the inner tank and moved to the outer tank is returned to the inner tank by the first pipe. Further, by opening the valve for the second pipe, the treatment liquid can be moved from the first pipe to the second pipe and returned to the outer tank. As a result, the amount of the processing liquid returned to the inner tank can be reduced, so that the flow of the processing liquid in the inner tank can be reduced. Therefore, in-plane variation in substrate processing can be reduced.
以下、添付の図面を参照しながら、本発明の実施形態について説明する。なお、この実施形態に記載されている構成要素はあくまでも例示であり、本発明の範囲をそれらのみに限定する趣旨のものではない。図面においては、理解容易のため、必要に応じて各部の寸法や数が誇張または簡略化して図示されている場合がある。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. Note that the constituent elements described in this embodiment are merely examples, and the scope of the present invention is not intended to be limited thereto. In the drawings, for ease of understanding, the dimensions and number of each part may be exaggerated or simplified as necessary.
本願において、相対的または絶対的な位置関係を示す表現(例えば「一方向に」「一方向に沿って」「平行」「直交」「中心」「同心」「同軸」など)は、特に断らない限り、その位置関係を厳密に表すのみならず、公差もしくは同程度の機能が得られる範囲で相対的に角度または距離に関して変位された状態も表すものとする。等しい状態であることを示す表現(例えば「同一」「等しい」「均質」など)は、特に断らない限り、定量的に厳密に等しい状態を表すのみならず、公差もしくは同程度の機能が得られる差が存在する状態も表すものとする。形状を示す表現(例えば、「四角形状」または「円筒形状」など)は、特に断らない限り、幾何学的に厳密にその形状を表すのみならず、同程度の効果が得られる範囲で、例えば凹凸や面取りなどを有する形状も表すものとする。一の構成要素を「備える」「具える」「具備する」「含む」または「有する」という表現は、他の構成要素の存在を除外する排他的表現ではない。「~の上」とは、特に断らない限り、2つの要素が接している場合のほか、2つの要素が離れている場合も含む。
In the present application, expressions indicating relative or absolute positional relationship (for example, “in one direction”, “along one direction”, “parallel”, “orthogonal”, “center”, “concentric”, “coaxial”, etc.) are not particularly specified. As long as the positional relationship is not strictly represented, it also represents a state of being relatively displaced with respect to an angle or a distance within a range where a tolerance or a similar function is obtained. Unless otherwise specified, expressions that indicate equal states (for example, “identical”, “equal”, “homogeneous”, etc.) not only represent quantitatively exactly equal states, but also have tolerances or similar functions. The state in which there is a difference shall also be represented. Unless otherwise specified, the expression indicating the shape (for example, “square shape” or “cylindrical shape”) not only represents the shape in a geometrically strict manner, but also within a range in which the same effect can be obtained, for example. A shape having irregularities or chamfers is also shown. The expressions “comprising”, “comprising”, “comprising”, “including” or “having” one element are not exclusive expressions that exclude the presence of other elements. Unless stated otherwise, "above" includes the case where two elements are in contact with each other and the case where two elements are apart from each other.
<実施形態>
図1は、実施形態の基板液処理装置100(基板処理装置)を示す図である。図1では、各要素の位置関係を説明するために、XYZ直交座標系を定義している。X軸およびY軸は水平面に平行であり、Z軸は鉛直方向に平行である。また、図1において、矢印の先端が向く方を+(プラス)方向とし、その逆方向を-(マイナス)方向とする。 <Embodiment>
FIG. 1 is a diagram showing a substrate liquid processing apparatus 100 (substrate processing apparatus) of the embodiment. In FIG. 1, an XYZ orthogonal coordinate system is defined in order to explain the positional relationship of each element. The X axis and the Y axis are parallel to the horizontal plane, and the Z axis is parallel to the vertical direction. Further, in FIG. 1, the direction in which the tip of the arrow faces is the + (plus) direction, and the opposite direction is the-(minus) direction.
図1は、実施形態の基板液処理装置100(基板処理装置)を示す図である。図1では、各要素の位置関係を説明するために、XYZ直交座標系を定義している。X軸およびY軸は水平面に平行であり、Z軸は鉛直方向に平行である。また、図1において、矢印の先端が向く方を+(プラス)方向とし、その逆方向を-(マイナス)方向とする。 <Embodiment>
FIG. 1 is a diagram showing a substrate liquid processing apparatus 100 (substrate processing apparatus) of the embodiment. In FIG. 1, an XYZ orthogonal coordinate system is defined in order to explain the positional relationship of each element. The X axis and the Y axis are parallel to the horizontal plane, and the Z axis is parallel to the vertical direction. Further, in FIG. 1, the direction in which the tip of the arrow faces is the + (plus) direction, and the opposite direction is the-(minus) direction.
基板液処理装置100は、キャリア搬入出部2と、ロット形成部3と、ロット載置部4と、ロット搬送部5と、ロット処理部6と、制御部7とを備えている。キャリア搬入出部2は、複数枚(例えば25枚)のシリコンウエハである基板Wを水平姿勢(基板Wの両主面が水平面に平行となる姿勢)で上下(Z軸方向)に並べて収容したキャリア9の搬入および搬出を行う。
The substrate liquid processing apparatus 100 includes a carrier loading/unloading unit 2, a lot forming unit 3, a lot placing unit 4, a lot transporting unit 5, a lot processing unit 6, and a control unit 7. The carrier loading/unloading unit 2 houses a plurality of (for example, 25) substrates W which are silicon wafers vertically (Z-axis direction) in a horizontal orientation (an orientation in which both principal surfaces of the substrate W are parallel to the horizontal plane). The carrier 9 is loaded and unloaded.
キャリア搬入出部2には、キャリアステージ10、キャリア搬送機構11、キャリアストック12,13、およびキャリア載置台14が設けられている。キャリアステージ10には、Y軸方向に沿って複数のキャリア9が載置される。キャリア搬送機構11は、キャリア9の搬送を行う。キャリアストック12,13は、1つのキャリア9を一時的に収容する。キャリア載置台14には、キャリア9が載置される。キャリアストック12は、製品となる基板Wをロット処理部6で処理する前に一時的に収容する。キャリアストック13は、製品となる基板Wをロット処理部6で処理した後に一時的に保管する。
The carrier loading/unloading section 2 is provided with a carrier stage 10, a carrier transfer mechanism 11, carrier stocks 12 and 13, and a carrier mounting table 14. A plurality of carriers 9 are placed on the carrier stage 10 along the Y-axis direction. The carrier transport mechanism 11 transports the carrier 9. The carrier stocks 12 and 13 temporarily accommodate one carrier 9. The carrier 9 is placed on the carrier table 14. The carrier stock 12 temporarily stores the substrate W to be a product before the lot processing unit 6 processes the substrate W. The carrier stock 13 is temporarily stored after the substrate W to be a product is processed by the lot processing unit 6.
キャリア搬入出部2は、外部からキャリアステージ10に搬入されたキャリア9を、キャリア搬送機構11でキャリアストック12またはキャリア載置台14に搬送する。キャリア搬入出部2は、キャリア載置台14に載置されたキャリア9を、キャリア搬送機構11でキャリアストック13やキャリアステージ10に搬送する。キャリアステージ10に搬送されたキャリア9は、外部へ搬出される。
The carrier loading/unloading unit 2 transports the carrier 9 loaded into the carrier stage 10 from the outside to the carrier stock 12 or the carrier mounting table 14 by the carrier transport mechanism 11. The carrier loading/unloading section 2 transports the carrier 9 placed on the carrier platform 14 to the carrier stock 13 or the carrier stage 10 by the carrier transport mechanism 11. The carrier 9 carried to the carrier stage 10 is carried out to the outside.
ロット形成部3は、1つまたは複数のキャリア9に収容された複数の基板Wを組合せて同時に処理される枚数(たとえば、50枚)の基板Wからなるロットを形成する。ロット形成部3は、ロットを形成する際に、各基板Wの表面にパターンが形成されている面どうしを互いに対向させてもよい。また、ロット形成部3は、ロットを形成する際に、各基板Wのパターン形成面がすべて一方を向くようにしてもよい。
The lot forming unit 3 combines a plurality of substrates W accommodated in one or a plurality of carriers 9 to form a lot made up of a number (for example, 50) of substrates W to be simultaneously processed. When forming the lot, the lot forming section 3 may make the surfaces of the substrates W on which the patterns are formed face each other. Further, the lot forming section 3 may make all the pattern formation surfaces of the substrates W face one side when forming a lot.
ロット形成部3には、同時に複数枚の基板Wを搬送する基板搬送機構15が設けられている。基板搬送機構15は、基板Wの搬送途中で基板Wの姿勢を水平姿勢から垂直姿勢(基板Wの両主面が鉛直面に平行となる姿勢)および垂直姿勢から水平姿勢に変更する機構を備えている。
The lot forming section 3 is provided with a substrate transfer mechanism 15 that transfers a plurality of substrates W at the same time. The substrate transfer mechanism 15 includes a mechanism for changing the attitude of the substrate W from a horizontal attitude to a vertical attitude (an attitude in which both main surfaces of the substrate W are parallel to the vertical plane) and a vertical attitude to a horizontal attitude while the substrate W is being transferred. ing.
ロット形成部3は、キャリア載置台14に載置されたキャリア9から基板搬送機構15を用いて基板Wをロット載置部4に搬送し、ロットを形成する基板Wをロット載置部4に載置する。ロット形成部3は、ロット載置部4に載置されたロットを基板搬送機構15でキャリア載置台14に載置されたキャリア9へ搬送する。基板搬送機構15は、複数枚の基板Wを支持するための基板支持部として、処理前(ロット搬送部5で搬送される前)の基板Wを支持する第1基板支持部、および処理後(ロット搬送部5で搬送された後)の基板Wを支持する第2基板支持部を有している。第1および第2基板支持部を備えることによって、処理前の基板Wから取れたパーティクルなどが処理後の基板Wに付着することを抑制できる。
The lot forming unit 3 conveys the substrate W from the carrier 9 placed on the carrier placing table 14 to the lot placing unit 4 by using the substrate conveying mechanism 15, and places the substrate W forming the lot on the lot placing unit 4. Place it. The lot forming section 3 conveys the lot placed on the lot placing section 4 to the carrier 9 placed on the carrier placing table 14 by the substrate carrying mechanism 15. The substrate transfer mechanism 15 serves as a substrate support part for supporting a plurality of substrates W, a first substrate support part for supporting the substrate W before processing (before being transferred by the lot transfer part 5), and a substrate supporting part after processing (before processing). It has a second substrate supporting portion that supports the substrate W after it has been transported by the lot transportation portion 5. By providing the first and second substrate support portions, it is possible to suppress particles and the like taken from the unprocessed substrate W from adhering to the processed substrate W.
ロット載置部4は、ロット搬送部5がロット形成部3とロット処理部6との間で搬送するロットを一時的に載置するためのロット載置台16を備えている。また、ロット載置部4には、処理前(ロット搬送部5で搬送される前)のロットを載置する搬入側ロット載置台17、および処理後(ロット搬送部5で搬送された後)のロットを載置する搬出側ロット載置台18が設けられている。載置台17,18の各々には、1ロット分の複数枚の基板Wが垂直姿勢でY軸方向に並べて載置される。
The lot placing unit 4 includes a lot placing table 16 for temporarily placing a lot that the lot conveying unit 5 conveys between the lot forming unit 3 and the lot processing unit 6. Further, in the lot mounting unit 4, a loading-side lot mounting table 17 on which a lot before processing (before being transported by the lot transportation unit 5) is mounted, and after processing (after being transported by the lot transportation unit 5). An unloading side lot placing table 18 for placing the lots is provided. On each of the mounting tables 17 and 18, a plurality of substrates W for one lot are mounted vertically in a line in the Y-axis direction.
ロット載置部4では、ロット形成部3で形成されたロットが搬入側ロット載置台17に載置され、そのロットがロット搬送部5によってロット処理部6に搬入される。ロット載置部4では、ロット処理部6からロット搬送部5によって搬出されたロットが搬出側ロット載置台18に載置され、そのロットがロット形成部3に搬送される。
In the lot placing section 4, the lot formed by the lot forming section 3 is placed on the loading side lot placing table 17, and the lot is brought into the lot processing section 6 by the lot carrying section 5. In the lot placing section 4, the lot carried out from the lot processing section 6 by the lot carrying section 5 is placed on the unloading side lot placing table 18, and the lot is carried to the lot forming section 3.
ロット搬送部5は、ロット載置部4およびロット処理部6の間で、あるいはロット処理部6の内部でロットの搬送を行う。ロット搬送部5には、ロットの搬送を行うロット搬送機構19が設けられている。ロット搬送機構19は、ロット載置部4とロット処理部6に沿わせて配置したレール20、複数枚の基板Wを保持しながらレール20に沿って移動する移動体21、および移動体21を移動させるモータを含む。移動体21には、垂直姿勢で前後に並んだ複数枚の基板Wを保持する基板保持体22が設けられている。移動体21は、基板保持体22をY軸方向に進退させるモータなどを含む機構を有する。
The lot transfer unit 5 transfers a lot between the lot placement unit 4 and the lot processing unit 6 or inside the lot processing unit 6. The lot transfer unit 5 is provided with a lot transfer mechanism 19 that transfers a lot. The lot transfer mechanism 19 includes a rail 20 arranged along the lot placing section 4 and the lot processing section 6, a moving body 21 that moves along the rail 20 while holding a plurality of substrates W, and a moving body 21. Including a motor to move. The moving body 21 is provided with a substrate holding body 22 that holds a plurality of substrates W arranged in a front-back direction in a vertical posture. The moving body 21 has a mechanism including a motor for moving the substrate holder 22 forward and backward in the Y-axis direction.
ロット処理部6は、垂直姿勢でY軸方向に並ぶ複数枚の基板Wを1ロットとしてエッチング、洗浄および乾燥などの処理を行う。ロット処理部6には、+X方向に向かって順に、乾燥処理装置23、基板保持体洗浄処理装置24、洗浄処理装置25、および複数(本例では2つ)のエッチング処理装置1が配置されている。
The lot processing unit 6 performs processing such as etching, cleaning, and drying on a plurality of substrates W aligned in the Y-axis direction in a vertical posture as one lot. In the lot processing section 6, a drying processing device 23, a substrate holder cleaning processing device 24, a cleaning processing device 25, and a plurality (two in this example) of etching processing devices 1 are arranged in this order in the +X direction. There is.
乾燥処理装置23は、処理槽27と、処理槽27に昇降自在に設けられた基板昇降機構28とを有する。処理槽27には、乾燥用の処理ガス(イソプロピルアルコール(IPA)など)が供給される。基板昇降機構28には、1ロット分の複数枚の基板Wが垂直姿勢で前後に並べて保持される。乾燥処理装置23は、ロット搬送機構19の基板保持体22からロットを基板昇降機構28で受取り、基板昇降機構28でそのロットを昇降させることで、処理槽27に供給した乾燥用の処理ガスで基板Wの乾燥処理を行う。また、乾燥処理装置23は、基板昇降機構28からロット搬送機構19の基板保持体22にロットを受け渡す。
The drying processing apparatus 23 has a processing tank 27 and a substrate elevating mechanism 28 provided in the processing tank 27 so as to be vertically movable. A processing gas for drying (isopropyl alcohol (IPA) or the like) is supplied to the processing tank 27. The substrate elevating mechanism 28 holds a plurality of substrates W for one lot side by side in a vertical posture. The drying processing apparatus 23 receives the lot from the substrate holder 22 of the lot transfer mechanism 19 by the substrate elevating mechanism 28, and elevates and lowers the lot by the substrate elevating mechanism 28, thereby using the processing gas for drying supplied to the processing tank 27. The substrate W is dried. Further, the drying processing device 23 transfers the lot from the substrate elevating mechanism 28 to the substrate holder 22 of the lot transfer mechanism 19.
基板保持体洗浄処理装置24は、処理槽29、および当該処理槽29に洗浄用の処理液および乾燥ガスを供給する供給機構を有する。基板保持体洗浄処理装置24は、ロット搬送機構19の基板保持体22に洗浄用の処理液を供給した後、乾燥ガスを供給することで基板保持体22の洗浄処理を行う。
The substrate holder cleaning processing apparatus 24 has a processing tank 29 and a supply mechanism for supplying the processing liquid for cleaning and the dry gas to the processing tank 29. The substrate holder cleaning processing device 24 supplies the processing liquid for cleaning to the substrate holder 22 of the lot transfer mechanism 19, and then supplies the dry gas to perform the cleaning process of the substrate holder 22.
洗浄処理装置25は、基板Wの洗浄処理を行う。洗浄処理装置25は、洗浄用の処理槽30とリンス用の処理槽31とを有し、各処理槽30,31に基板昇降機構32,33を昇降自在に設けている。洗浄用の処理槽30には、洗浄用の処理液(SC-1(アンモニア過酸化水素水混合液)など)が貯留される。リンス用の処理槽31には、リンス用の処理液(純水など)が貯留される。
The cleaning processing device 25 performs a cleaning process on the substrate W. The cleaning processing apparatus 25 includes a cleaning processing tank 30 and a rinse processing tank 31, and substrate lifting mechanisms 32 and 33 are provided in the processing tanks 30 and 31 so as to be vertically movable. In the cleaning treatment tank 30, a cleaning treatment liquid (SC-1 (ammonia hydrogen peroxide mixed solution) or the like) is stored. The rinse treatment bath 31 stores a rinse treatment liquid (pure water or the like).
各エッチング処理装置1は、基板Wのエッチング処理を行う。エッチング処理装置1は、エッチング用の処理槽34とリンス用の処理槽35とを有する。各処理槽34,35には、基板昇降機構36,37が設けられている。エッチング用の処理槽34は、エッチング用の処理液(リン酸水溶液)を内部に貯留できる。リンス用の処理槽35は、リンス用の処理液(純水など)を内部に貯留できる。
Each etching processing apparatus 1 performs etching processing on the substrate W. The etching processing apparatus 1 has a processing tank 34 for etching and a processing tank 35 for rinsing. Substrate lifting mechanisms 36 and 37 are provided in the processing baths 34 and 35, respectively. The processing bath 34 for etching can store therein a processing liquid for etching (phosphoric acid aqueous solution). The rinse treatment tank 35 can store therein a rinse treatment liquid (pure water or the like).
洗浄処理装置25とエッチング処理装置1は、例えば同一の構成を有する。エッチング処理装置1について説明すると、基板昇降機構36は、1つのロット分の複数枚の基板Wを垂直姿勢で前後に並べて保持する。エッチング処理装置1では、基板昇降機構36がロット搬送機構19の基板保持体22からロットを受け取る。そして、基板昇降機構36がそのロットを下降させることによって、ロットを処理槽34のエッチング用の処理液に浸漬させる。これにより、基板Wのエッチング処理が行われる。エッチング処理の後、基板昇降機構36がロットを上昇させるとともに、そのロットを基板保持体22に渡す。その後、基板昇降機構37が、基板保持体22からロットを受け取る。そして、基板昇降機構37がそのロットを下降させることによって、そのロットを処理槽35のリンス用の処理液に浸漬させる。これにより、基板Wのリンス処理が行われる。リンス処理の後、基板昇降機構37はロットを上昇させるとともに、そのロットを基板保持体22に渡す。
The cleaning processing device 25 and the etching processing device 1 have, for example, the same configuration. Explaining the etching processing apparatus 1, the substrate elevating mechanism 36 holds a plurality of substrates W for one lot side by side in a vertical posture. In the etching processing apparatus 1, the substrate lifting mechanism 36 receives a lot from the substrate holder 22 of the lot transfer mechanism 19. Then, the substrate elevating mechanism 36 lowers the lot, so that the lot is immersed in the processing liquid for etching in the processing bath 34. Thereby, the etching process of the substrate W is performed. After the etching process, the substrate elevating mechanism 36 raises the lot and transfers the lot to the substrate holder 22. After that, the substrate elevating mechanism 37 receives the lot from the substrate holder 22. Then, the substrate elevating mechanism 37 lowers the lot so that the lot is immersed in the rinse treatment liquid in the treatment bath 35. As a result, the rinse process of the substrate W is performed. After the rinse process, the substrate elevating mechanism 37 raises the lot and transfers the lot to the substrate holder 22.
制御部7は、基板液処理装置100の各部(キャリア搬入出部2、ロット形成部3、ロット載置部4、ロット搬送部5、ロット処理部6、エッチング処理装置1)に接続されており、これらの動作を制御する。制御部7のハードウェア構成は、例えば一般的なコンピュータと同一である。すなわち、制御部7は、CPU(プロセッサー)、ROM、RAM(メモリー)、および固定ディスクを備えている。CPUは、各種演算処理を行う演算回路を含む。ROMは、基本プログラムを記憶している。RAMは、各種情報を記憶する揮発性の主記憶装置である。固定ディスクは、CPUが実行することが可能なプログラムまたはデータなどを記憶する補助記憶装置である。CPU、ROM、RAM、および固定ディスクは、バスラインで接続されている。
The controller 7 is connected to each part of the substrate liquid processing apparatus 100 (carrier loading/unloading section 2, lot forming section 3, lot placing section 4, lot transporting section 5, lot processing section 6, etching processing apparatus 1). , Control these actions. The hardware configuration of the control unit 7 is the same as that of a general computer, for example. That is, the control unit 7 includes a CPU (processor), a ROM, a RAM (memory), and a fixed disk. The CPU includes an arithmetic circuit that performs various arithmetic processes. The ROM stores a basic program. The RAM is a volatile main storage device that stores various kinds of information. The fixed disk is an auxiliary storage device that stores programs or data that can be executed by the CPU. The CPU, ROM, RAM, and fixed disk are connected by a bus line.
制御部には、画像を表示する表示部、およびキーボードまたはマウスなどを含む操作部が接続される。表示部は、タッチパネルで構成されていてもよく、この場合、表示部は操作部としても機能する。制御部のバスラインには、読取装置および通信部が接続されてもよい。読取装置は、光ディスク、磁気ディスク、光磁気ディスクなどのコンピュータ読み取り可能な非一過性の記録媒体から情報の読み取りを行う。通信部は、制御部7と他のコンピュータ(サーバーなど)との間で情報通信を可能にする。プログラムが記録された記録媒体を読取装置で読み取ることにより、当該プログラムが制御部7に提供される。なお、プログラムは、通信部を介して制御部7に提供されてもよい。
-The control unit is connected to a display unit that displays images and an operation unit that includes a keyboard or mouse. The display unit may be composed of a touch panel, and in this case, the display unit also functions as an operation unit. The reading device and the communication unit may be connected to the bus line of the control unit. The reading device reads information from a computer-readable non-transitory recording medium such as an optical disk, a magnetic disk, or a magneto-optical disk. The communication unit enables information communication between the control unit 7 and another computer (server or the like). The program is provided to the control unit 7 by reading the recording medium on which the program is recorded with a reading device. The program may be provided to the control unit 7 via the communication unit.
図2は、エッチング処理装置1の構成を模式的に示す図である。エッチング処理装置1は、処理液として所定濃度のリン酸水溶液を貯留する前述した処理槽34を有している。処理槽34は、内槽341および外槽343を有している。内槽341は、上部の縁で構成される第1開口341Pを有する有底筒状に形成されている。外槽343は、内槽341の外周部に設けられ、上部の縁で構成される第2開口343Pを有する有底筒状に形成されている。また、外槽343は、内槽341の外周部全体を取り囲むループ状に形成されている。内槽341がリン酸水溶液で満タンになると、余剰のリン酸水溶液が第1開口341Pからあふれる。そして、あふれたリン酸水溶液が、第2開口343Pを通じて外槽343の内部に流入する。
FIG. 2 is a diagram schematically showing the configuration of the etching processing apparatus 1. The etching processing apparatus 1 has the above-mentioned processing tank 34 that stores a phosphoric acid aqueous solution having a predetermined concentration as a processing liquid. The processing tank 34 has an inner tank 341 and an outer tank 343. The inner tank 341 is formed in a bottomed tubular shape having a first opening 341P formed by an upper edge. The outer tank 343 is provided on the outer peripheral portion of the inner tank 341 and is formed in a bottomed tubular shape having a second opening 343P formed by an upper edge. The outer tank 343 is formed in a loop shape that surrounds the entire outer peripheral portion of the inner tank 341. When the inner tank 341 is filled with the phosphoric acid aqueous solution, the excess phosphoric acid aqueous solution overflows from the first opening 341P. Then, the overflowed phosphoric acid aqueous solution flows into the outer tank 343 through the second opening 343P.
外槽343の内部には、第1配管50の一端が接続されている。本例では、第1配管50の一端は、外槽343の上方から、第2開口343Pを通って下方に延びて、外槽343の内部に延在している。すなわち、第1配管50の一端の開口は、第2開口343Pよりも下方に設けられている。第1配管50の他端は、内槽341の内部に接続されている。本例では、第1配管50の他端は、内槽341の底部341B(内槽341の深さ方向の底面)に接続されている。第1配管50には、上流側(外槽343側)から順に、濃度検出器501、ポンプ51、開閉バルブ511、ヒーター52、フィルター53、および開閉バルブ513が設けられている。
Inside the outer tank 343, one end of the first pipe 50 is connected. In the present example, one end of the first pipe 50 extends downward from above the outer tank 343 through the second opening 343P and extends inside the outer tank 343. That is, the opening at one end of the first pipe 50 is provided below the second opening 343P. The other end of the first pipe 50 is connected to the inside of the inner tank 341. In this example, the other end of the first pipe 50 is connected to the bottom portion 341B of the inner tank 341 (the bottom surface of the inner tank 341 in the depth direction). The first pipe 50 is provided with a concentration detector 501, a pump 51, an opening/closing valve 511, a heater 52, a filter 53, and an opening/closing valve 513 in order from the upstream side (outer tank 343 side).
濃度検出器501は、第1配管50を通過するリン酸水溶液中におけるリン酸濃度を検出する。濃度検出器501は、例えばリン酸水溶液の特定波長の光の吸光度を測定することによって、リン酸水溶液中のリン酸濃度を検出する。濃度検出器501は、外槽343から排出されたリン酸水溶液中におけるリン酸濃度を検出する。濃度検出器501は、制御部7に接続されており、検出されたリン酸濃度に応じた検出信号を制御部7に送信する。
The concentration detector 501 detects the concentration of phosphoric acid in the phosphoric acid aqueous solution passing through the first pipe 50. The concentration detector 501 detects the concentration of phosphoric acid in the phosphoric acid aqueous solution, for example, by measuring the absorbance of light having a specific wavelength in the phosphoric acid aqueous solution. The concentration detector 501 detects the concentration of phosphoric acid in the phosphoric acid aqueous solution discharged from the outer tank 343. The concentration detector 501 is connected to the control unit 7 and transmits a detection signal according to the detected phosphoric acid concentration to the control unit 7.
ポンプ51は、第1配管50を通じて、外槽343の内部からリン酸水溶液を排出し、当該リン酸水溶液を内槽341の内部に送る。ヒーター52は、第1配管50を通過するリン酸水溶液を加熱する。フィルター53は、第1配管50を通過するリン酸水溶液を濾過する。ポンプ51の駆動によって、外槽343から排出されたリン酸水溶液が、内槽341へ移動する。そして、内槽341でオーバーフローしたリン酸水溶液が、再び外槽343へ流出する。このようにして、エッチング処理装置1において、リン酸水溶液の循環流が形成される。
The pump 51 discharges the phosphoric acid aqueous solution from the inside of the outer tank 343 through the first pipe 50 and sends the phosphoric acid aqueous solution into the inner tank 341. The heater 52 heats the phosphoric acid aqueous solution passing through the first pipe 50. The filter 53 filters the phosphoric acid aqueous solution passing through the first pipe 50. By driving the pump 51, the phosphoric acid aqueous solution discharged from the outer tank 343 moves to the inner tank 341. Then, the phosphoric acid aqueous solution overflowing in the inner tank 341 again flows into the outer tank 343. In this way, in the etching processing apparatus 1, a circulating flow of the phosphoric acid aqueous solution is formed.
開閉バルブ511,513は、例えば電動式または電磁式のバルブであって、第1配管50における処理液の流通をオンオフ制御する。「流通をオンオフ制御する」とは、配管内における処理液の流通を、流通可能な状態と流通不能な状態との2つの状態間で制御することをいう。開閉バルブ511,513は、制御部7に接続されており、制御部7によって開閉動作が制御される。
The open/ close valves 511 and 513 are, for example, electric or electromagnetic valves, and control the on/off of the flow of the processing liquid in the first pipe 50. "Controlling the flow on and off" means controlling the flow of the processing liquid in the pipe between two states, a flowable state and a non-flowable state. The opening/closing valves 511 and 513 are connected to the control unit 7, and the opening/closing operation is controlled by the control unit 7.
図2に示すように、基板昇降機構36は、複数の基板Wを垂直に起立した姿勢で水平方向に間隔をあけて配列させた状態で保持する保持具(不図示)を備えている。また、基板昇降機構36は、当該保持具で各基板Wを保持した状態で、上位置Pos1と下位置Pos2の間で昇降する昇降モーター(不図示)を備えている。
As shown in FIG. 2, the substrate elevating mechanism 36 includes a holder (not shown) that holds a plurality of substrates W in a posture in which the substrates W are vertically erected and arranged horizontally at intervals. The substrate elevating mechanism 36 also includes an elevating motor (not shown) that elevates the substrate W between the upper position Pos1 and the lower position Pos2 while holding each substrate W by the holder.
第1配管50は、バイパス配管55を有している。本例では、バイパス配管55の一端は、第1配管50におけるフィルター53と開閉バルブ513(第1配管用バルブ)との間の配管部の分岐部531に接続されている。また、バイパス配管55の他端は、第1配管50における開閉バルブ513と内槽341との間の接続部533に接続されている。すなわち、バイパス配管55は、第1配管50におけるヒーター52と開閉バルブ513との間の分岐部531から分岐して、内槽341につながっている。なお、バイパス配管55の他端は、直に内槽341(例えば、底部341B)に接続されていてもよい。
The first pipe 50 has a bypass pipe 55. In this example, one end of the bypass pipe 55 is connected to a branch portion 531 of the pipe portion between the filter 53 and the opening/closing valve 513 (first pipe valve) in the first pipe 50. The other end of the bypass pipe 55 is connected to a connection portion 533 between the opening/closing valve 513 and the inner tank 341 in the first pipe 50. That is, the bypass pipe 55 branches from the branch portion 531 between the heater 52 and the opening/closing valve 513 in the first pipe 50 and is connected to the inner tank 341. The other end of the bypass pipe 55 may be directly connected to the inner tank 341 (for example, the bottom portion 341B).
第1配管50のバイパス配管55には、上流側(分岐部531側)から順に、開閉バルブ57、流量制御バルブ58、および流量検出器59が設けられている。開閉バルブ57および流量制御バルブ58は、制御部7に接続されており、制御部7からの制御信号に応じて動作する。開閉バルブ57は、バイパス配管55を流通するリン酸水溶液の流通をオンオフ制御し、流量制御バルブ58は、バイパス配管55を流通するリン酸水溶液の流量を調整する。「流量を調整する」とは、少なくとも処理液を流通させる状態において、その流量を変更することをいう。流量制御バルブ58として、例えば電動式のニードル弁を採用してもよい。流量検出器59は、バイパス配管55を流通するリン酸水溶液の流量を検出する。流量検出器59は、制御部7に接続されており、検出された流量に応じた検出信号を制御部7に送信する。流量検出器59として、例えば配管の外側から超音波を用いて配管内の流量を検出する超音波流量計を採用してもよい。
The bypass pipe 55 of the first pipe 50 is provided with an opening/closing valve 57, a flow rate control valve 58, and a flow rate detector 59 in order from the upstream side (branch portion 531 side). The open/close valve 57 and the flow rate control valve 58 are connected to the control unit 7 and operate according to a control signal from the control unit 7. The open/close valve 57 controls on/off of the flow of the phosphoric acid aqueous solution flowing through the bypass pipe 55, and the flow rate control valve 58 adjusts the flow rate of the phosphoric acid aqueous solution flowing through the bypass pipe 55. “Adjusting the flow rate” means changing the flow rate at least in the state where the processing liquid is allowed to flow. As the flow rate control valve 58, for example, an electric needle valve may be adopted. The flow rate detector 59 detects the flow rate of the phosphoric acid aqueous solution flowing through the bypass pipe 55. The flow rate detector 59 is connected to the control unit 7 and sends a detection signal according to the detected flow rate to the control unit 7. As the flow rate detector 59, for example, an ultrasonic flow meter that detects the flow rate in the pipe by using ultrasonic waves from the outside of the pipe may be adopted.
エッチング処理装置1は、第2配管60を備えている。第2配管60は、第1配管50と外槽343とを接続する配管経路を構成している。本例では、第2配管60の一端は、第1配管50の一部であるバイパス配管55の経路途中に接続されている。より具体的には、第2配管60の一端は、第1配管50のバイパス配管55における開閉バルブ57と分岐部531との間の配管部に接続部601を介して接続されている。第2配管60の他端は、外槽343の内部に接続されている。本例では、第2配管60の他端は、外槽343の上方から第2開口343Pを通って下方に延びて外槽343の内部に延びている。
The etching processing apparatus 1 includes a second pipe 60. The second pipe 60 constitutes a pipe path that connects the first pipe 50 and the outer tank 343. In this example, one end of the second pipe 60 is connected to the middle of the bypass pipe 55 that is a part of the first pipe 50. More specifically, one end of the second pipe 60 is connected to a pipe portion between the opening/closing valve 57 and the branch portion 531 in the bypass pipe 55 of the first pipe 50 via a connection portion 601. The other end of the second pipe 60 is connected to the inside of the outer tank 343. In this example, the other end of the second pipe 60 extends downward from above the outer tank 343 through the second opening 343P to extend inside the outer tank 343.
第2配管60の経路途中には、開閉バルブ61が設けられている。開閉バルブ61は、制御部7に接続されており、制御部7からの制御信号に応じて、第2配管60におけるリン酸水溶液の流通をオンオフ制御する。
An opening/closing valve 61 is provided in the middle of the route of the second pipe 60. The open/close valve 61 is connected to the control unit 7, and controls on/off of the flow of the phosphoric acid aqueous solution in the second pipe 60 according to a control signal from the control unit 7.
本例では、制御部7は、開閉バルブ511,513を開放し、開閉バルブ57,61を閉鎖する第1循環制御処理を行う。この第1循環制御処理では、外槽343から排出されるリン酸水溶液と等量のリン酸水溶液が内槽341に戻される。
In this example, the control unit 7 performs the first circulation control process of opening the open/ close valves 511 and 513 and closing the open/ close valves 57 and 61. In this first circulation control process, an equal amount of phosphoric acid aqueous solution discharged from the outer tank 343 is returned to the inner tank 341.
また、本例では、制御部7は、開閉バルブ511,57,61を開放し、開閉バルブ513を閉鎖する第2循環制御処理を行う。この第2循環制御処理では、外槽343から排出されるリン酸水溶液のうち、一部が第1配管50のバイパス配管55を介して内槽341戻されるとともに、残りが第2配管60を介して外槽343に戻される。より詳細には、第1配管50を介して外槽343から排出されたリン酸処理液は、開閉バルブ513が閉鎖されていることによって、分岐部531を通じてバイパス配管55に導かれる。バイパス配管55に導かれたリン酸水溶液のうち、一部はバイパス配管55から接続部601を介して第2配管60に流入し、外槽343に導かれる。また、残りのリン酸水溶液は、バイパス配管55および接続部533を介して、内槽341に導かれる。
Further, in this example, the control unit 7 performs the second circulation control process of opening the open/ close valves 511, 57, 61 and closing the open/close valve 513. In the second circulation control process, part of the phosphoric acid aqueous solution discharged from the outer tank 343 is returned to the inner tank 341 through the bypass pipe 55 of the first pipe 50, and the rest is passed through the second pipe 60. And returned to the outer tank 343. More specifically, the phosphoric acid treatment liquid discharged from the outer tank 343 through the first pipe 50 is guided to the bypass pipe 55 through the branch portion 531 because the opening/closing valve 513 is closed. A part of the phosphoric acid aqueous solution introduced into the bypass pipe 55 flows into the second pipe 60 from the bypass pipe 55 through the connecting portion 601, and is introduced into the outer tank 343. The remaining phosphoric acid aqueous solution is guided to the inner tank 341 via the bypass pipe 55 and the connecting portion 533.
このように、制御部7による第1または第2循環制御処理において、開閉バルブ513は、第1配管50を通過する処理液の流量を変更する第1配管用バルブとして機能する。また、開閉バルブ61は、第2配管60を通過する処理液の流量を変更する第2配管用バルブとして機能する。さらに、開閉バルブ57または流量制御バルブ58は、バイパス配管55を流通する処理液の流量を変更するバイパス配管用バルブとして機能する。なお、「流量を変更する」とは、開閉バルブによって液体の流通をオンオフ制御する場合のほか、流量調整バルブによって流量を調整する場合も含む概念である。
In this way, in the first or second circulation control process by the control unit 7, the opening/closing valve 513 functions as a first piping valve that changes the flow rate of the processing liquid passing through the first piping 50. The open/close valve 61 also functions as a second pipe valve that changes the flow rate of the processing liquid passing through the second pipe 60. Further, the opening/closing valve 57 or the flow rate control valve 58 functions as a bypass piping valve that changes the flow rate of the processing liquid flowing through the bypass piping 55. Note that “changing the flow rate” is a concept including not only the case where the opening and closing valve controls the flow of the liquid on and off, but also the case where the flow rate adjusting valve adjusts the flow rate.
制御部7が、第2循環制御処理を行うときに、流量検出器59の検出結果に応じて流量制御バルブ58を制御することによって、内槽341に戻されるリン酸水溶液の流量を調整することができる。すなわち、流量制御バルブ58の開口を大きくすることで内槽341に戻されるリン酸水溶液の流量を増加でき、流量制御バルブ58の開口を小さくすることで内槽341に戻されるリン酸水溶液の流量を低下できる。
When the control unit 7 performs the second circulation control process, by controlling the flow rate control valve 58 according to the detection result of the flow rate detector 59, the flow rate of the phosphoric acid aqueous solution returned to the inner tank 341 is adjusted. You can That is, the flow rate of the phosphoric acid aqueous solution returned to the inner tank 341 can be increased by increasing the opening of the flow rate control valve 58, and the flow rate of the phosphoric acid aqueous solution returned to the inner tank 341 can be increased by decreasing the opening of the flow rate control valve 58. Can be reduced.
なお、流量制御バルブ58によって、バイパス配管55におけるリン酸水溶液の流通がオンオフ制御されてもよい。この場合、開閉バルブ57は省略してもよい。また、流量制御バルブ58を設けることは必須ではない。流量制御バルブ58を省略する場合、バイパス配管55を流れるリン酸水溶液の流量を調整せず、開閉バルブ57によってリン酸水溶液の流通がオンオフ制御される。さらに、バイパス配管55を設けることは必須ではなく、省略してもよい。バイパス配管55を省略する場合、第2配管60の一端(接続部601)を、例えば第1配管50におけるヒーター52と内槽341との間(例えば、分岐部531の位置)に直に接続してもよい。この場合、第1配管50において循環流が形成されているときに、開閉バルブ61が開放されることによって、第1配管50のリン酸水溶液の一部が、第2配管60に流れ込み、外槽343へ送られる。これにより、第1配管50を通って内槽341に戻されるリン酸水溶液の量を低減できる。
The flow control valve 58 may control the flow of the phosphoric acid aqueous solution in the bypass pipe 55 on and off. In this case, the open/close valve 57 may be omitted. Further, it is not essential to provide the flow rate control valve 58. When the flow rate control valve 58 is omitted, the flow rate of the phosphoric acid aqueous solution flowing through the bypass pipe 55 is not adjusted, and the circulation of the phosphoric acid aqueous solution is controlled by the opening/closing valve 57. Further, the provision of the bypass pipe 55 is not essential and may be omitted. When the bypass pipe 55 is omitted, one end (the connection portion 601) of the second pipe 60 is directly connected to, for example, the heater 52 and the inner tank 341 in the first pipe 50 (for example, the position of the branch portion 531). May be. In this case, when the circulation flow is formed in the first pipe 50, the opening/closing valve 61 is opened, so that a part of the phosphoric acid aqueous solution in the first pipe 50 flows into the second pipe 60 and the outer tank Sent to 343. Thereby, the amount of the phosphoric acid aqueous solution returned to the inner tank 341 through the first pipe 50 can be reduced.
エッチング処理装置1は、リン酸水溶液供給部40を備えている。リン酸水溶液供給部40は、外槽343に所定濃度のリン酸水溶液を供給する。なお、リン酸水溶液供給部40は、内槽341または第1配管50の所定部位にリン酸水溶液を供給してもよい。リン酸水溶液供給部40は、リン酸水溶液を貯留するタンクなどを含む供給源、および当該供給源と外槽343とを接続する供給配管401を含む。供給配管401には、上流側(供給源側)から順に、流量検出器403、流量制御バルブ405、および開閉バルブ407が設けられている。流量検出器403は、供給配管401を流れるリン酸水溶液の流量を検出する。流量制御バルブ405は、供給配管401を流れるリン酸水溶液の流量を調整する。開閉バルブ417は、供給配管401におけるリン酸水溶液の流通をオンオフ制御する。
The etching processing apparatus 1 includes a phosphoric acid aqueous solution supply unit 40. The phosphoric acid aqueous solution supply unit 40 supplies the phosphoric acid aqueous solution having a predetermined concentration to the outer tank 343. The phosphoric acid aqueous solution supply unit 40 may supply the phosphoric acid aqueous solution to the inner tank 341 or a predetermined portion of the first pipe 50. The phosphoric acid aqueous solution supply unit 40 includes a supply source including a tank that stores the phosphoric acid aqueous solution, and a supply pipe 401 that connects the supply source and the outer tank 343. The supply pipe 401 is provided with a flow rate detector 403, a flow rate control valve 405, and an opening/closing valve 407 in order from the upstream side (supply source side). The flow rate detector 403 detects the flow rate of the phosphoric acid aqueous solution flowing through the supply pipe 401. The flow rate control valve 405 adjusts the flow rate of the phosphoric acid aqueous solution flowing through the supply pipe 401. The open/close valve 417 controls on/off of the flow of the phosphoric acid aqueous solution in the supply pipe 401.
流量検出器403、流量制御バルブ405および開閉バルブ407は制御部7に接続されている。制御部7は、流量検出器403から送信された流量を示す信号に基づいて、流量制御バルブ405を制御する。これにより、リン酸水溶液供給部40は、リン酸水溶液を制御された流量で外槽343に供給する。
The flow rate detector 403, the flow rate control valve 405, and the open/close valve 407 are connected to the control unit 7. The control unit 7 controls the flow rate control valve 405 based on the signal indicating the flow rate transmitted from the flow rate detector 403. As a result, the phosphoric acid aqueous solution supply unit 40 supplies the phosphoric acid aqueous solution to the outer tank 343 at a controlled flow rate.
基板液処理装置100は、純水供給部41を備えている。純水供給部41は、純水を外槽343に供給する。なお、純水供給部41は、内槽341または第1配管50の所定部位に純水を供給してもよい。純水は、例えばリン酸水溶液を加熱することにより蒸発した水分を補給するために供給される。純水供給部41は、所定温度の純水を供給する供給源、および当該供給源と外槽343とを接続する供給配管411を含む。供給配管411には、上流側(供給源側)から順に、流量検出器413、流量制御バルブ415、および開閉バルブ417が設けられている。流量検出器413は、供給配管411を流れる純水の流量を検出する。流量制御バルブ415は、供給配管411を流れる純水の流量を調整する。開閉バルブ417は、供給配管411における純水の流通をオンオフ制御する。
The substrate liquid processing apparatus 100 includes a pure water supply unit 41. The pure water supply unit 41 supplies pure water to the outer tank 343. The pure water supply unit 41 may supply pure water to the inner tank 341 or a predetermined portion of the first pipe 50. Pure water is supplied in order to supplement the water vaporized by heating the phosphoric acid aqueous solution, for example. The pure water supply unit 41 includes a supply source that supplies pure water at a predetermined temperature, and a supply pipe 411 that connects the supply source and the outer tank 343. The supply pipe 411 is provided with a flow rate detector 413, a flow rate control valve 415, and an opening/closing valve 417 in order from the upstream side (supply source side). The flow rate detector 413 detects the flow rate of pure water flowing through the supply pipe 411. The flow rate control valve 415 adjusts the flow rate of pure water flowing through the supply pipe 411. The open/close valve 417 controls on/off of the flow of pure water in the supply pipe 411.
流量検出器413、流量制御バルブ415および開閉バルブ417は制御部7に接続されている。制御部7は、流量検出器413から送信された流量を示す信号に基づいて、流量制御バルブ415を制御する。これにより、純水供給部41は、純水を制御された流量で外槽343に供給する。
The flow rate detector 413, the flow rate control valve 415, and the open/close valve 417 are connected to the control unit 7. The control unit 7 controls the flow rate control valve 415 based on the signal indicating the flow rate transmitted from the flow rate detector 413. As a result, the pure water supply unit 41 supplies pure water to the outer tank 343 at a controlled flow rate.
エッチング処理装置1は、シリコン供給部42を備えている。シリコン供給部42は、シリコン水溶液(例えば、ヘキサフルオロケイ酸水溶液(H2SiF6+H2O))を外槽343に供給する。なお、シリコン供給部42は、内槽341または第1配管50の所定部位にシリコン水溶液を供給してもよい。シリコン供給部42は、シリコン水溶液を供給する供給源、および当該供給源と外槽343とを接続する供給配管421を含む。供給配管421には、上流側(供給側)から順に、流量検出器423、流量制御バルブ425、および開閉バルブ427が設けられている。流量検出器423は、供給配管421を流れるシリコン水溶液の流量を検出する。流量制御バルブ425は、供給配管421を流れるシリコン水溶液の流量を調整する。開閉バルブ427は供給配管421におけるシリコン水溶液の流通をオンオフ制御する。
The etching processing apparatus 1 includes a silicon supply unit 42. The silicon supply unit 42 supplies a silicon aqueous solution (for example, hexafluorosilicic acid aqueous solution (H 2 SiF 6 +H 2 O)) to the outer tank 343. The silicon supply unit 42 may supply the silicon aqueous solution to the inner tank 341 or a predetermined portion of the first pipe 50. The silicon supply unit 42 includes a supply source that supplies the silicon aqueous solution, and a supply pipe 421 that connects the supply source and the outer tank 343. The supply pipe 421 is provided with a flow rate detector 423, a flow rate control valve 425, and an opening/closing valve 427 in order from the upstream side (supply side). The flow rate detector 423 detects the flow rate of the aqueous silicon solution flowing through the supply pipe 421. The flow rate control valve 425 adjusts the flow rate of the silicon aqueous solution flowing through the supply pipe 421. The opening/closing valve 427 controls on/off of the flow of the silicon aqueous solution in the supply pipe 421.
流量検出器423、流量制御バルブ425および開閉バルブ427は制御部7に接続されている。制御部7は、流量検出器423から送信された流量を示す信号に基づいて、流量制御バルブ425を制御する。これにより、シリコン供給部42は、シリコンを制御された流量で外槽343に供給する。
The flow rate detector 423, the flow rate control valve 425, and the open/close valve 427 are connected to the control unit 7. The control unit 7 controls the flow rate control valve 425 based on the signal indicating the flow rate transmitted from the flow rate detector 423. Thereby, the silicon supply unit 42 supplies silicon to the outer tank 343 at a controlled flow rate.
第1配管50における、ヒーター52とフィルター53とを接続する配管部には、廃棄配管90が接続されている。廃棄配管90は、処理槽34のリン酸水溶液を基板液処理装置100の外部に廃棄する際に使用される配管経路である。廃棄配管90には、上流側(第1配管50側)から順に、濃度検出器901、廃棄バルブ91、冷却タンク93、および廃棄バルブ95が設けられている。
A waste pipe 90 is connected to a pipe portion that connects the heater 52 and the filter 53 in the first pipe 50. The waste pipe 90 is a pipe path used when discarding the phosphoric acid aqueous solution in the processing tank 34 to the outside of the substrate liquid processing apparatus 100. The waste pipe 90 is provided with a concentration detector 901, a waste valve 91, a cooling tank 93, and a waste valve 95 in order from the upstream side (first pipe 50 side).
濃度検出器901は、廃棄配管90を通過するリン酸水溶液中におけるシリコン濃度を検出する。濃度検出器901は、例えばリン酸水溶液における特定波長の光の吸光度を測定することによって、シリコン濃度を検出する。濃度検出器901は、制御部7に接続されており、検出されたシリコン濃度に応じた検出信号を制御部7に送信する。
The concentration detector 901 detects the silicon concentration in the phosphoric acid aqueous solution passing through the waste pipe 90. The concentration detector 901 detects the silicon concentration, for example, by measuring the absorbance of light of a specific wavelength in phosphoric acid aqueous solution. The concentration detector 901 is connected to the control unit 7 and transmits a detection signal according to the detected silicon concentration to the control unit 7.
冷却タンク93は、処理槽34から排出された比較的高温のリン酸水溶液を一時的に貯留して外部に廃棄可能な温度にまで冷却する。冷却タンク93よりも上流側に設けられた廃棄バルブ91は、第1配管50から冷却タンク93にリン酸水溶液を流入させるときに開放される。また、冷却タンク93よりも下流側に設けられた廃棄バルブ95は、リン酸水溶液を冷却タンク93から排出するときに開放される。廃棄バルブ91,95は、制御部7に接続されており、制御部7によって開閉制御される。
The cooling tank 93 temporarily stores the relatively high-temperature phosphoric acid aqueous solution discharged from the processing tank 34 and cools it to a temperature at which it can be discarded to the outside. The waste valve 91 provided on the upstream side of the cooling tank 93 is opened when the phosphoric acid aqueous solution is flowed into the cooling tank 93 from the first pipe 50. Further, the discard valve 95 provided on the downstream side of the cooling tank 93 is opened when the phosphoric acid aqueous solution is discharged from the cooling tank 93. The discard valves 91 and 95 are connected to the control unit 7 and are opened/closed by the control unit 7.
第1配管50を通過するリン酸水溶液は、適宜のタイミングで廃棄配管90に送られる。これにより、そのリン酸水溶液中のシリコン濃度が濃度検出器901によって検出される。シリコン濃度が既定よりも高い場合には、純水供給部41からの純水、またはリン酸水溶液供給部40からのリン酸水溶液が適宜供給されることによって、循環系のリン酸水溶液におけるシリコン濃度の低下が図られる。
The phosphoric acid aqueous solution passing through the first pipe 50 is sent to the waste pipe 90 at an appropriate timing. Thereby, the concentration detector 901 detects the silicon concentration in the phosphoric acid aqueous solution. When the silicon concentration is higher than the predetermined value, the pure water from the pure water supply unit 41 or the phosphoric acid aqueous solution from the phosphoric acid aqueous solution supply unit 40 is appropriately supplied, so that the silicon concentration in the circulating phosphoric acid aqueous solution is increased. Is reduced.
<リン酸水溶液の循環流の形成について>
処理槽34において基板Wを処理する場合、処理槽34および第1配管50におけるリン酸水溶液の循環流が形成される。この循環流の形成のため、まず、処理槽34にリン酸水溶液が貯留される。具体的には、リン酸水溶液供給部40が液処理部39の外槽343にリン酸水溶液を供給するとともに、第1配管50のポンプ51が外槽343から内槽341に向けてリン酸水溶液を送る。内槽341の内部がリン酸水溶液で満たされると、内槽341の第1開口341Pからあふれたリン酸水溶液が外槽343に移動し始める。第1配管50の一端が、外槽343に貯留されたリン酸水溶液に到達すると、第1配管50を通じて外槽343のリン酸水溶液が排出され始める。このようにして、処理槽34および第1配管50の循環系において、リン酸水溶液が循環する循環流が形成される。 <Regarding formation of circulating flow of phosphoric acid aqueous solution>
When the substrate W is processed in theprocessing bath 34, a circulating flow of the phosphoric acid aqueous solution is formed in the processing bath 34 and the first pipe 50. In order to form this circulating flow, first, the phosphoric acid aqueous solution is stored in the processing tank 34. Specifically, the phosphoric acid aqueous solution supply unit 40 supplies the phosphoric acid aqueous solution to the outer tank 343 of the liquid processing unit 39, and the pump 51 of the first pipe 50 directs the phosphoric acid aqueous solution from the outer tank 343 toward the inner tank 341. To send. When the inside of the inner tank 341 is filled with the phosphoric acid aqueous solution, the phosphoric acid solution overflowing from the first opening 341P of the inner tank 341 starts to move to the outer tank 343. When one end of the first pipe 50 reaches the phosphoric acid aqueous solution stored in the outer tank 343, the phosphoric acid aqueous solution in the outer tank 343 starts to be discharged through the first pipe 50. In this way, a circulating flow in which the phosphoric acid aqueous solution circulates is formed in the circulation system of the processing tank 34 and the first pipe 50.
処理槽34において基板Wを処理する場合、処理槽34および第1配管50におけるリン酸水溶液の循環流が形成される。この循環流の形成のため、まず、処理槽34にリン酸水溶液が貯留される。具体的には、リン酸水溶液供給部40が液処理部39の外槽343にリン酸水溶液を供給するとともに、第1配管50のポンプ51が外槽343から内槽341に向けてリン酸水溶液を送る。内槽341の内部がリン酸水溶液で満たされると、内槽341の第1開口341Pからあふれたリン酸水溶液が外槽343に移動し始める。第1配管50の一端が、外槽343に貯留されたリン酸水溶液に到達すると、第1配管50を通じて外槽343のリン酸水溶液が排出され始める。このようにして、処理槽34および第1配管50の循環系において、リン酸水溶液が循環する循環流が形成される。 <Regarding formation of circulating flow of phosphoric acid aqueous solution>
When the substrate W is processed in the
循環流が形成される前、あるいは形成された後の適宜のタイミングで、内槽341のリン酸水溶液が所定温度(例えば80℃)となるように、ヒーター52が第1配管50を流通するリン酸水溶液を加熱する。リン酸水溶液が高温状態である場合、水分が蒸発するため、時間経過とともにリン酸水溶液中のリン酸濃度が増加する可能性がある。制御部7は、濃度検出器501によって検出されたリン酸濃度が予め定められた管理上限値を超えた場合、純水供給部41から純水を供給する。リン酸濃度の調節のための純水供給は、基板Wがリン酸水溶液中に浸漬されているとき(つまり基板Wの液処理中)の任意のタイミングで行われてもよいし、基板Wが処理液中に浸漬されていないときに行われてもよい。
Before the circulation flow is formed or at an appropriate timing after the circulation flow is formed, the heater 52 causes phosphorus to flow through the first pipe 50 so that the phosphoric acid aqueous solution in the inner tank 341 reaches a predetermined temperature (for example, 80° C.). The aqueous acid solution is heated. When the phosphoric acid aqueous solution is in a high temperature state, water evaporates, so that the phosphoric acid concentration in the phosphoric acid aqueous solution may increase with time. When the phosphoric acid concentration detected by the concentration detector 501 exceeds a predetermined control upper limit value, the control unit 7 supplies pure water from the pure water supply unit 41. The pure water supply for adjusting the phosphoric acid concentration may be performed at any timing when the substrate W is immersed in the phosphoric acid aqueous solution (that is, during the liquid processing of the substrate W). It may be performed when it is not immersed in the treatment liquid.
図3は、エッチング処理装置1におけるエッチング処理時の各要素の動作状況を説明するためのタイミングチャートである。図3において、横軸は時間を示しており、縦方向において上から順に基板昇降機構36、開閉バルブ513、開閉バルブ57、および開閉バルブ61の各動作を示している。なお、基板昇降機構36については、処理槽34よりも上方の上位置Pos1にある状態を示す「上」と、処理槽34の内部である下位置Pos2にある状態を示す「下」との間の状態変化を示している(図2参照)。基板昇降機構36がロット(基板W)を保持した状態で下位置Pos2に移動することによって、ロットがエッチング処理される。また、開閉バルブ513,57,61については、開状態を示す「開」と閉状態を示す「閉」との間の状態変化を示している。また、図3に示す「内槽へ戻る量」は、ポンプ51の作動によって、第1配管50を通じて内槽341に流入するリン酸水量液の量を示している。
FIG. 3 is a timing chart for explaining the operation status of each element during etching processing in the etching processing apparatus 1. In FIG. 3, the horizontal axis represents time, and the operations of the substrate elevating mechanism 36, the opening/closing valve 513, the opening/closing valve 57, and the opening/closing valve 61 are shown in this order from the top in the vertical direction. Regarding the substrate elevating/lowering mechanism 36, it is located between “upper”, which is in an upper position Pos1 above the processing bath 34, and “lower”, which is in a lower position Pos2 inside the processing bath 34. Shows the state change (see FIG. 2). The lot is etched by the substrate elevating mechanism 36 moving to the lower position Pos2 while holding the lot (substrate W). Further, the open/ close valves 513, 57, 61 show a state change between “open” indicating an open state and “closed” indicating a closed state. Further, the “amount returned to the inner tank” shown in FIG. 3 indicates the amount of the phosphoric acid water amount liquid flowing into the inner tank 341 through the first pipe 50 by the operation of the pump 51.
図3では、エッチング処理装置1の処理槽34において、複数の基板Wを含む1つのロットをエッチング処理する1サイクルのタイミングチャートを示している。このエッチング処理は、搬入工程S11と、浸漬工程S12と、搬出工程S13とを含む。
FIG. 3 shows a timing chart of one cycle in which one lot containing a plurality of substrates W is etched in the processing bath 34 of the etching processing apparatus 1. This etching process includes a carry-in step S11, a dipping step S12, and a carry-out step S13.
搬入工程S11は、上位置Pos1にある基板昇降機構36が、ロット搬送機構19からロットを受け取る処理を含む。浸漬工程S12は、基板昇降機構36が上位置Pos1から下位置Pos2に下降することによって、ロットを内槽341に貯留されたリン酸水溶液に浸漬させる処理を含む。この浸漬工程S12が行われることによって、基板Wがエッチング処理される。搬出工程S13は、基板昇降機構36が下位置Pos2から上位置Pos1に上昇することによって、ロットを内槽341に貯留されたリン酸水溶液から引き上げる処理、およびロット搬送機構19が上位置Pos1の基板昇降機構36からロットを受け取る処理を含む。ロット搬送機構19に渡されたロットは、処理槽35においてリンス液で処理される。
The carry-in step S11 includes a process in which the substrate elevating mechanism 36 located at the upper position Pos1 receives the lot from the lot transfer mechanism 19. The dipping step S12 includes a process of dipping the lot in the phosphoric acid aqueous solution stored in the inner tank 341 by lowering the substrate elevating mechanism 36 from the upper position Pos1 to the lower position Pos2. By performing this immersion step S12, the substrate W is etched. In the carry-out step S13, the substrate elevating mechanism 36 moves from the lower position Pos2 to the upper position Pos1 to lift the lot from the phosphoric acid aqueous solution stored in the inner tank 341, and the lot transfer mechanism 19 moves the substrate to the upper position Pos1. The process of receiving the lot from the elevating mechanism 36 is included. The lot transferred to the lot transfer mechanism 19 is treated with the rinse liquid in the treatment tank 35.
また、処理槽34におけるエッチング処理の1サイクルには、順に、通常循環期間T1、バイパス循環期間T2、および通常循環期間T3が含まれる。通常循環期間T1,T3は、ポンプ51の作動によって、外槽343から排出されたリン酸水溶液と等量のリン酸水溶液が第1配管50を通じて内槽341に戻される循環が行われる期間である。以下、通常循環期間T1,T3で行われる循環を「通常循環」と称する場合がある。バイパス循環期間T2は、ポンプ51の作動によって、外槽343から排出されたリン酸水溶液のうち、一部がバイパス配管55を通じて内槽341に戻され、残りが第2配管60を通じて外槽343に戻される循環が行われる期間である。以下、バイパス循環期間T2で行われる循環を「バイパス循環」と称する場合がある。
Further, one cycle of the etching process in the processing tank 34 includes a normal circulation period T1, a bypass circulation period T2, and a normal circulation period T3 in order. The normal circulation periods T1 and T3 are periods in which the pump 51 operates to circulate the phosphoric acid aqueous solution in an amount equal to that of the phosphoric acid aqueous solution discharged from the outer tank 343 to the inner tank 341 through the first pipe 50. .. Hereinafter, the circulation performed in the normal circulation periods T1 and T3 may be referred to as “normal circulation”. During the bypass circulation period T2, part of the phosphoric acid aqueous solution discharged from the outer tank 343 is returned to the inner tank 341 through the bypass pipe 55 by the operation of the pump 51, and the rest is transferred to the outer tank 343 through the second pipe 60. This is the period during which the returned circulation is performed. Hereinafter, the circulation performed in the bypass circulation period T2 may be referred to as “bypass circulation”.
通常循環期間T1,T3の通常循環では、制御部7が上述の第1循環制御処理を行う。すなわち、通常循環期間T1,T3では、第1配管50の開閉バルブ511,513が開放され、第1配管50のバイパス配管55の開閉バルブ57および第2配管60の開閉バルブ61が閉状態とされる。この通常循環では、第1配管50を介して外槽343から排出されたリン酸水溶液は、そのまま第1配管50を通って内槽341に導かれる。このため、通常循環期間T1,T3では、外槽343からのリン酸水溶液の全てが、内槽341に戻される。すなわち、外槽343から排出されるリン酸水溶液と等量のリン酸水溶液が内槽341に戻される。
In the normal circulation of the normal circulation periods T1 and T3, the control unit 7 performs the above-described first circulation control process. That is, in the normal circulation periods T1 and T3, the opening/closing valves 511 and 513 of the first pipe 50 are opened, and the opening/closing valve 57 of the bypass pipe 55 of the first pipe 50 and the opening/closing valve 61 of the second pipe 60 are closed. It In this normal circulation, the phosphoric acid aqueous solution discharged from the outer tank 343 through the first pipe 50 is guided as it is to the inner tank 341 through the first pipe 50. Therefore, in the normal circulation periods T1 and T3, all of the phosphoric acid aqueous solution from the outer tank 343 is returned to the inner tank 341. That is, the same amount of phosphoric acid aqueous solution as the phosphoric acid aqueous solution discharged from the outer tank 343 is returned to the inner tank 341.
これに対して、バイパス循環期間T2のバイパス循環では、制御部7が上述の第2循環制御処理を行う。すなわち、第1配管50の開閉バルブ513が閉状態とされ、バイパス配管55の開閉バルブ57および第2配管60の開閉バルブ61が開状態とされる。バイパス循環では、外槽343から第1配管50を介して排出されたリン酸水溶液は、分岐部531において、バイパス配管55の側に移動する。さらに、接続部601において、リン酸水溶液のうち、一部は第2配管60を通過して外槽343に導かれ、残りはバイパス配管55を通過して接続部533を介して第1配管50に移動した後、内槽341に導かれる。バイパス循環においても、ヒーター52によって加熱されたリン酸水溶液を内槽341に戻すことができる。このため、内槽341のリン酸水溶液の温度の低下を抑制できる。
On the other hand, in the bypass circulation of the bypass circulation period T2, the control unit 7 performs the above-mentioned second circulation control process. That is, the opening/closing valve 513 of the first pipe 50 is closed, and the opening/closing valve 57 of the bypass pipe 55 and the opening/closing valve 61 of the second pipe 60 are opened. In the bypass circulation, the phosphoric acid aqueous solution discharged from the outer tank 343 through the first pipe 50 moves to the bypass pipe 55 side in the branching section 531. Further, in the connection portion 601, a part of the phosphoric acid aqueous solution passes through the second pipe 60 and is guided to the outer tank 343, and the rest passes through the bypass pipe 55 and the connection portion 533 and the first pipe 50. After being moved to, it is guided to the inner tank 341. Also in the bypass circulation, the phosphoric acid aqueous solution heated by the heater 52 can be returned to the inner tank 341. Therefore, it is possible to suppress a decrease in the temperature of the phosphoric acid aqueous solution in the inner tank 341.
ここで、ポンプ51の作動によって外槽343から排出されるリン酸水溶液の総量をVとする。すると、リン酸水溶液の内槽341への流量は、通常循環期間T1,T3のときの流量V1は総量Vと略等しくなるが、バイパス循環期間T2では流量V1よりも小さい流量V2となる。これは、バイパス循環期間T2では第2配管60が通過可能となるため、一部のリン酸水溶液が第2配管60を通じて外槽343に導かれるためである。すなわち、外槽343に導かれるリン酸水溶液の量は、V-V2で表される。
Here, the total amount of the phosphoric acid aqueous solution discharged from the outer tank 343 by the operation of the pump 51 is V. Then, the flow rate of the phosphoric acid aqueous solution to the inner tank 341 is a flow rate V1 in the normal circulation periods T1 and T3 that is substantially equal to the total amount V, but is a flow rate V2 smaller than the flow rate V1 in the bypass circulation period T2. This is because the second pipe 60 can pass through during the bypass circulation period T2, so that a part of the phosphoric acid aqueous solution is guided to the outer tank 343 through the second pipe 60. That is, the amount of the phosphoric acid aqueous solution introduced to the outer tank 343 is represented by V-V2.
バイパス循環期間T2では、流量検出器59が、バイパス配管55を通じて内槽341に導かれる流量が検出される。流量検出器59によって検出される流量は、内槽341への流量と等しい。そこで、バイパス循環期間T2では、制御部7は、流量検出器59の検出信号が予め定められた流量V2に近づくように流量制御バルブ58を制御する。これによって、バイパス循環期間T2における内槽341への流量を適正に調整できる。なお、制御部7は、V2の大きさの変更を、操作部を介して受け付けてもよい。
During the bypass circulation period T2, the flow rate detector 59 detects the flow rate introduced to the inner tank 341 through the bypass pipe 55. The flow rate detected by the flow rate detector 59 is equal to the flow rate to the inner tank 341. Therefore, in the bypass circulation period T2, the control unit 7 controls the flow rate control valve 58 so that the detection signal of the flow rate detector 59 approaches the predetermined flow rate V2. This makes it possible to properly adjust the flow rate to the inner tank 341 during the bypass circulation period T2. The control unit 7 may accept a change in the magnitude of V2 via the operation unit.
図3の例では、浸漬工程S12の前の搬入工程S11は通常循環期間T1に含まれている。このため、搬入工程S11においては通常循環が行われる。この場合、浸漬工程S12の開始前に、ヒーター52によって加熱されたリン酸水溶液の全量が内槽341の内部に供給されるため、内槽341のリン酸水溶液の温度を迅速に所望温度に到達させることができる。また、先のロットのエッチング処理の後、リン酸またはシリコン濃度の調整のために各供給部41~43から液体が処理槽34に供給された場合、搬入工程S11において通常循環を行うことによって、浸漬工程S12の前に内槽341のリン酸水溶液におけるリン酸濃度およびシリコン濃度の調整を迅速に行うことができる。
In the example of FIG. 3, the carrying-in step S11 before the immersion step S12 is included in the normal circulation period T1. Therefore, normal circulation is performed in the carry-in step S11. In this case, before the immersion step S12 is started, the entire amount of the phosphoric acid aqueous solution heated by the heater 52 is supplied into the inner tank 341, so that the temperature of the phosphoric acid aqueous solution in the inner tank 341 quickly reaches the desired temperature. Can be made. Further, after the etching treatment of the previous lot, when the liquid is supplied to the processing tank 34 from each of the supply units 41 to 43 for adjusting the phosphoric acid or silicon concentration, by performing normal circulation in the carry-in step S11, Before the immersion step S12, the phosphoric acid concentration and the silicon concentration in the phosphoric acid aqueous solution in the inner tank 341 can be quickly adjusted.
図3の例では、浸漬工程S12が行われる期間のうち、一部がバイパス循環期間T2とされている。具体的には、浸漬工程S12の途中で、一時的にバイパス循環が行われる。バイパス循環を行うことによって、通常循環のときよも、内槽341におけるリン酸水溶液の流れの発生を軽減できる。すなわち、内槽341におけるリン酸水溶液の流動のばらつきを軽減できるため、基板Wにおけるエッチング量の面内ばらつきを低減できる。
In the example of FIG. 3, a part of the period in which the immersion step S12 is performed is the bypass circulation period T2. Specifically, bypass circulation is temporarily performed during the immersion step S12. By performing the bypass circulation, the generation of the flow of the phosphoric acid aqueous solution in the inner tank 341 can be reduced more than in the normal circulation. That is, since the variation in the flow of the phosphoric acid aqueous solution in the inner tank 341 can be reduced, the in-plane variation in the etching amount on the substrate W can be reduced.
図3の例では、浸漬工程S12の初期は、通常循環期間T1に含まれている。すなわち、浸漬工程S12においては、最初に通常循環が一定時間行われる。浸漬工程S12の開始直後は、内槽341のリン酸処理液にロットが浸漬されるため、リン酸水溶液の温度が比較的低下しやすい。そこで、浸漬工程S12の開始直後に、通常循環が行われることによって、ヒーター52で加熱されたリン酸水溶液の全てを内槽341に戻すことができる。これにより、内槽341のリン酸水溶液の温度低下を軽減できる。
In the example of FIG. 3, the initial period of the immersion step S12 is included in the normal circulation period T1. That is, in the dipping step S12, normal circulation is first performed for a fixed time. Immediately after the immersion step S12 is started, the lot is immersed in the phosphoric acid treatment liquid in the inner tank 341, so that the temperature of the phosphoric acid aqueous solution is relatively likely to decrease. Therefore, the normal circulation is performed immediately after the start of the immersion step S12, whereby all of the phosphoric acid aqueous solution heated by the heater 52 can be returned to the inner tank 341. This can reduce the temperature drop of the phosphoric acid aqueous solution in the inner tank 341.
図3の例では、浸漬工程S12の後期は、通常循環期間T3に含まれている。すなわち、浸漬工程S12の後期にバイパス循環から通常循環に移行して、搬出工程S13が行われる。一般に、浸漬工程S12では、各基板Wからシリコンがリン酸水溶液に溶出するため、内槽341のリン酸水溶液中のシリコン濃度が高くなりやすい。そこで、浸漬工程S12が完結前に通常循環を行うことで、内槽341のリン酸水溶液を迅速に外槽343に移動させることが望ましい。リン酸水溶液のシリコン濃度が基準値よりも大きい場合には、純水供給部41またはリン酸水溶液供給部43からの純水またはリン酸水溶液の供給によって、適宜循環系のリン酸水溶液中のシリコン濃度が低下される。したがって、通常循環により、内槽341の内部におけるリン酸水溶液中のシリコン濃度を迅速に適正化できる。
In the example of FIG. 3, the latter half of the immersion step S12 is included in the normal circulation period T3. That is, in the latter stage of the immersion step S12, the bypass circulation is switched to the normal circulation, and the carry-out step S13 is performed. In general, in the immersion step S12, silicon is eluted from each substrate W into the phosphoric acid aqueous solution, so that the silicon concentration in the phosphoric acid aqueous solution in the inner tank 341 tends to be high. Therefore, it is desirable to quickly move the phosphoric acid aqueous solution in the inner tank 341 to the outer tank 343 by performing normal circulation before the immersion step S12 is completed. When the silicon concentration of the phosphoric acid aqueous solution is higher than the reference value, the pure water or the phosphoric acid aqueous solution is supplied from the pure water supply unit 41 or the phosphoric acid aqueous solution supply unit 43 to appropriately supply the silicon in the circulating phosphoric acid aqueous solution. The concentration is reduced. Therefore, by normal circulation, the silicon concentration in the phosphoric acid aqueous solution inside the inner tank 341 can be promptly optimized.
図3の例では、浸漬工程S12の後の搬出工程S13においても、通常循環が行われる。この場合、浸漬工程S12の途中または完結後に各供給部41~43から各処理液が供給されることによって、次のエッチング処理サイクルが開始されるまでの間に、内槽341におけるリン酸水溶液中のリン酸濃度およびシリコン濃度を迅速に適正化できる。また、浸漬工程S12において、バイパス循環が行われた場合、内槽341のリン酸水溶液の温度低下が起こる可能性がある。これに対して、浸漬工程S12の後の搬出工程S13において、通常循環が行われることにより、内槽341のリン酸水溶液の温度を迅速に高めることができる。
In the example of FIG. 3, normal circulation is also performed in the carry-out step S13 after the immersion step S12. In this case, in the phosphoric acid aqueous solution in the inner tank 341, the processing solutions are supplied from the supply sections 41 to 43 during or after the immersion step S12 until the next etching processing cycle is started. The phosphoric acid concentration and silicon concentration of can be promptly optimized. Further, in the immersion step S12, if bypass circulation is performed, the temperature of the phosphoric acid aqueous solution in the inner tank 341 may decrease. On the other hand, in the carry-out step S13 after the immersion step S12, the temperature of the phosphoric acid aqueous solution in the inner tank 341 can be quickly raised by the normal circulation.
なお、図3の例では、浸漬工程S12の一部のみでバイパス循環が行われるように設定されている。しかしながら、浸漬工程S12の全部でバイパス循環が行われてもよい。また、搬入工程S11または搬出工程S13の一部または全部で、バイパス循環が行われてもよい。
Note that, in the example of FIG. 3, the bypass circulation is set to be performed only in a part of the immersion step S12. However, bypass circulation may be performed in all of the immersion step S12. In addition, bypass circulation may be performed in part or all of the carry-in step S11 or the carry-out step S13.
また、バイパス循環は、全てのエッチング処理のサイクルで行われることは必須ではない。例えば、制御部7は、エッチング処理のサイクル毎に、バイパス循環を行うか否かの変更を、操作部を介して受け付けてもよい。また、各サイクルにおいて、バイパス循環を実行するタイミングの設定または変更を、操作部を介して受け付けてもよい。また、制御部7は、所定要件の成立または不成立に応じて、自動でバイパス循環を実行するようにしてもよい。この場合、制御部7は、所定要件を満たすか否かを閾値に基づいて判定する判定部を備えていてもよい。また、所定要件として、例えば、基板Wのエッチング量、および循環系のリン酸水溶液の温度、リン酸濃度またはシリコン濃度などが設定されてもよい。
Also, it is not essential that the bypass circulation is performed in every etching process cycle. For example, the control unit 7 may accept a change as to whether or not to perform bypass circulation for each cycle of the etching process via the operation unit. Further, in each cycle, setting or changing of the timing of executing bypass circulation may be accepted via the operation unit. Further, the control unit 7 may automatically execute the bypass circulation depending on whether or not the predetermined requirement is satisfied. In this case, the control unit 7 may include a determination unit that determines whether or not a predetermined requirement is satisfied based on a threshold value. Further, as the predetermined requirements, for example, the etching amount of the substrate W, the temperature of the circulating phosphoric acid aqueous solution, the phosphoric acid concentration or the silicon concentration, and the like may be set.
また、エッチング処理装置1に備えられた各開閉バルブおよび各流量制御バルブは、制御部7によって制御されるものとして説明したが、オペレータが手動で操作できるようにしてもよい。そして、オペレータが手動で操作することによって、通常循環とバイパス循環との切り替えが行われるようにしてもよい。
Also, the on-off valves and the flow control valves provided in the etching processing apparatus 1 have been described as being controlled by the control unit 7, but may be manually operated by an operator. Then, the operator may manually operate to switch between the normal circulation and the bypass circulation.
この発明は詳細に説明されたが、上記の説明は、すべての局面において、例示であって、この発明がそれに限定されるものではない。例示されていない無数の変形例が、この発明の範囲から外れることなく想定され得るものと解される。上記各実施形態および各変形例で説明した各構成は、相互に矛盾しない限り適宜組み合わせたり、省略したりすることができる。
Although the present invention has been described in detail, the above description is an example in all aspects, and the present invention is not limited thereto. It is understood that innumerable variants not illustrated can be envisaged without departing from the scope of the invention. The configurations described in the above-described embodiments and modified examples can be appropriately combined or omitted as long as they do not contradict each other.
1 エッチング処理装置
100 基板液処理装置
34 処理槽
341 内槽
341B 底部
341P 第1開口
343 外槽
343P 第2開口
36 基板昇降機構
50 第1配管
501 濃度検出器
51 ポンプ
511,513,57,61 開閉バルブ
52 ヒーター
531 分岐部
55 バイパス配管
58 流量制御バルブ
59 流量検出器
60 第2配管
61 開閉バルブ
7 制御部
S11 搬入工程
S12 浸漬工程
S13 搬出工程
T1,T3 通常循環期間
T2 バイパス循環期間
W 基板 1Etching processing apparatus 100 Substrate liquid processing apparatus 34 Processing tank 341 Inner tank 341B Bottom part 341P First opening 343 Outer tank 343P Second opening 36 Substrate lifting mechanism 50 First piping 501 Concentration detector 51 Pumps 511, 513, 57, 61 Open/close Valve 52 Heater 531 Branch part 55 Bypass pipe 58 Flow control valve 59 Flow detector 60 Second pipe 61 Open/close valve 7 Control part S11 Carry-in process S12 Dipping process S13 Carry-out process T1, T3 Normal circulation period T2 Bypass circulation period W Substrate
100 基板液処理装置
34 処理槽
341 内槽
341B 底部
341P 第1開口
343 外槽
343P 第2開口
36 基板昇降機構
50 第1配管
501 濃度検出器
51 ポンプ
511,513,57,61 開閉バルブ
52 ヒーター
531 分岐部
55 バイパス配管
58 流量制御バルブ
59 流量検出器
60 第2配管
61 開閉バルブ
7 制御部
S11 搬入工程
S12 浸漬工程
S13 搬出工程
T1,T3 通常循環期間
T2 バイパス循環期間
W 基板 1
Claims (8)
- 基板を処理する基板処理装置であって、
上部に第1開口を有する有底筒状の内槽と、
前記内槽の外周部に設けられ、上部に第2開口を有する有底筒状の外槽と、
前記内槽の内部と前記外槽の内部とを接続する第1配管と、
前記第1配管に設けられ、前記外槽から前記内槽へ向けて処理液を送るポンプと、
前記第1配管に設けられ、前記第1配管を通過する前記処理液を加熱するヒーターと、
前記第1配管における前記ヒーターと前記内槽との間の配管部と、前記外槽とを接続する第2配管と、
前記第2配管に設けられ、前記第2配管を通過する前記処理液の流量を変更する第2配管用バルブと、
を備える、基板処理装置。 A substrate processing apparatus for processing a substrate, comprising:
A bottomed cylindrical inner tank having a first opening at the top,
A cylindrical outer tank having a bottom, which is provided on the outer peripheral portion of the inner tank and has a second opening in the upper portion;
A first pipe connecting the inside of the inner tank and the inside of the outer tank;
A pump which is provided in the first pipe and which sends a processing liquid from the outer tank to the inner tank;
A heater provided in the first pipe for heating the processing liquid passing through the first pipe;
A pipe portion between the heater and the inner tank in the first pipe, and a second pipe connecting the outer tank,
A second pipe valve provided in the second pipe for changing the flow rate of the processing liquid passing through the second pipe;
A substrate processing apparatus comprising: - 請求項1の基板処理装置であって、
前記第1配管の一端が前記内槽の底部に接続されている、基板処理装置。 The substrate processing apparatus according to claim 1, wherein
The substrate processing apparatus, wherein one end of the first pipe is connected to the bottom of the inner tank. - 請求項1または請求項2の基板処理装置であって、
前記第1配管における前記ヒーターと前記内槽との間に設けられ、前記第1配管を通過する前記処理液の流量を変更する第1配管用バルブ、
をさらに備え、
前記第1配管用バルブが、
前記第1配管における前記第2配管につながる部分と前記内槽との間に設けられている、基板処理装置。 The substrate processing apparatus according to claim 1 or 2, wherein
A valve for a first pipe, which is provided between the heater and the inner tank in the first pipe, and which changes a flow rate of the processing liquid passing through the first pipe;
Further equipped with,
The first piping valve,
A substrate processing apparatus provided between a portion of the first pipe connected to the second pipe and the inner tank. - 請求項3の基板処理装置であって、
前記第1配管用バルブおよび前記第2配管用バルブに接続され、前記第1配管用バルブおよび前記第2配管用バルブを制御する制御部、
をさらに備える、基板処理装置。 The substrate processing apparatus according to claim 3, wherein
A controller connected to the first piping valve and the second piping valve, for controlling the first piping valve and the second piping valve,
A substrate processing apparatus further comprising: - 請求項4の基板処理装置であって、
前記制御部は、
前記第1配管用バルブを開放し、かつ前記第2配管用バルブを閉鎖する第1循環制御処理と、
前記第1配管用バルブ、および前記第2配管用バルブを開放する第2循環制御処理と、
を実行する、基板処理装置。 The substrate processing apparatus according to claim 4, wherein
The control unit is
A first circulation control process of opening the first pipe valve and closing the second pipe valve;
A second circulation control process for opening the first piping valve and the second piping valve;
A substrate processing apparatus for performing the. - 請求項3から請求項5のいずれか1項の基板処理装置であって、
前記第1配管は、前記第1配管における前記ヒーターと前記第1配管用バルブとの間の分岐部から分岐して前記内槽につながるバイパス配管、を含み、
前記バイパス配管に設けられ、前記バイパス配管を通過する前記処理液の流量を変更するバイパス配管用バルブ、をさらに備え、
前記第2配管が、前記バイパス配管における前記分岐部と前記バイパス配管用バルブとの間に接続されている、基板処理装置。 The substrate processing apparatus according to any one of claims 3 to 5, wherein
The first pipe includes a bypass pipe branched from a branch portion between the heater and the first pipe valve in the first pipe and connected to the inner tank,
A valve for bypass piping, which is provided in the bypass piping and changes the flow rate of the processing liquid passing through the bypass piping,
The substrate processing apparatus, wherein the second pipe is connected between the branch portion of the bypass pipe and the bypass pipe valve. - 請求項1から請求項6のいずれか1項の基板処理装置であって、
前記第2配管が前記第2開口を通って前記外槽の内部に接続されている、基板処理装置。 The substrate processing apparatus according to any one of claims 1 to 6, wherein:
The substrate processing apparatus, wherein the second pipe is connected to the inside of the outer tank through the second opening. - 請求項1から請求項7のいずれか1項の基板処理装置で基板を処理する基板処理方法であって、
a) 基板を前記内槽に貯留された前記処理液に浸漬すること、
b) 前記工程a)において、前記第1配管を通過する前記処理液を前記内槽に戻すとともに、前記第1配管を通過する前記処理液を前記第2配管を通じて前記外槽に戻すこと、
c) 前記工程b)において、前記第1配管を通過する前記処理液を加熱すること、
を含む、基板処理方法。 A substrate processing method for processing a substrate with the substrate processing apparatus according to claim 1.
a) dipping the substrate in the treatment liquid stored in the inner tank,
b) In the step a), returning the processing liquid passing through the first pipe to the inner tank, and returning the processing liquid passing through the first pipe to the outer tank through the second pipe,
c) heating the treatment liquid passing through the first pipe in the step b),
And a substrate processing method.
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