WO2020129703A1 - Disposable worn article - Google Patents
Disposable worn article Download PDFInfo
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- WO2020129703A1 WO2020129703A1 PCT/JP2019/047815 JP2019047815W WO2020129703A1 WO 2020129703 A1 WO2020129703 A1 WO 2020129703A1 JP 2019047815 W JP2019047815 W JP 2019047815W WO 2020129703 A1 WO2020129703 A1 WO 2020129703A1
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- WIPO (PCT)
- Prior art keywords
- nonwoven fabric
- holes
- sheet
- woven fabric
- perforated
- Prior art date
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent articles specially adapted to be worn around the waist, e.g. diapers
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
Definitions
- the present invention relates to a disposable wearing article having a portion to which a perforated nonwoven fabric is attached.
- non-woven articles such as disposable diapers and sanitary napkins use non-woven fabric on the outer and inner surfaces of the product to give it a cloth-like appearance and feel.
- this non-woven fabric there are used non-perforated non-woven fabrics having no holes other than fiber gaps, and perforated non-woven fabrics having a large number of holes penetrating the front and back (see Patent Documents 1 to 4).
- the perforated non-woven fabric has the effect of adding functional beauty to improve breathability and liquid permeability, and therefore it is also extremely important that the existence of pores can be visually recognized more clearly (visual effect).
- the non-woven fabric used for disposable wearable articles is thin to some extent, if the pores become small to some extent, it becomes difficult to visually recognize the presence or absence of the pores by assimilating the pores with the surrounding non-porous portion. In this case, the visual effect is not sufficiently exerted, and it becomes difficult for the user to properly transmit the function of improving breathability and liquid permeability.
- the main problem of the present invention is to improve the visibility of the holes of the perforated nonwoven fabric exposed to the outside in the disposable wearing article.
- ⁇ First mode> It has a perforated non-woven fabric provided with a large number of holes penetrating on the front and back at intervals, The perforated nonwoven fabric has an exposed surface exposed to the outside and a supporting surface facing another sheet, A disposable wearing article, The thickness of the perforated nonwoven fabric is 0.30 to 1.5 mm, The minimum dimension of the holes is 0.6-5 mm, The whiteness of the exposed surface of the perforated nonwoven fabric is 70% or more, A disposable wearing article characterized by the above.
- the whiteness of the perforated nonwoven fabric is 70% or more
- the whiteness of the outer portion of the hole is high, so that the difference between the outer portion of the hole and the shadow generated on the edge of the hole becomes large, and the nonwoven fabric Even if the hole is thin to some extent and the hole is small to some extent, it becomes easy to visually recognize the hole.
- the present disposable wearing article is based on such knowledge.
- the whiteness of the perforated nonwoven fabric is 70% or more, and The feature is that the visibility is improved.
- the whiteness means a value measured by "ISO whiteness (diffuse blue light reflectance)" specified in JIS P8148:2001.
- ISO whiteness diffuse blue light reflectance
- a test piece bundle is used in which at least the holes of the test piece on the uppermost surface and the holes of the test piece adjacent to the lower side do not overlap.
- the sample size is specified in the same regulation, the sample size is not limited as long as it can be measured by the measuring device.
- the whiteness measuring device for example, a simple spectral color difference meter NF333 manufactured by Nippon Denshoku Industries Co., Ltd. or a spectroscopic white meter PF-10 type can be used.
- the “minimum dimension” of the hole means the shorter dimension of the MD dimension and the CD dimension.
- the perforated non-woven fabric is a non-woven fabric containing a white pigment with a fineness of constituent fibers of 1.8 to 6.0 dtex and a basis weight of 15 to 25 g/m 2 .
- the disposable wearing article of the first aspect is a non-woven fabric containing a white pigment with a fineness of constituent fibers of 1.8 to 6.0 dtex and a basis weight of 15 to 25 g/m 2 .
- ⁇ Third aspect> In the portion of the perforated nonwoven fabric that overlaps the opposite side to the exposed surface, a display that is visible through the exposed surface of the perforated nonwoven fabric is printed.
- the whiteness of the perforated nonwoven fabric is 85% or less,
- the whiteness of the perforated non-woven fabric is preferably within the above range.
- the whiteness of at least the non-colored portion on the surface of the perforated nonwoven fabric side is 70% or more, The disposable wearing article according to any one of the first to third aspects.
- the whiteness of the other sheet facing the supporting surface of the perforated nonwoven fabric is not particularly limited, but the surface of the other sheet on the side of the perforated nonwoven fabric is a portion exposed through the holes. Therefore, when the whiteness of at least the non-colored portion on the surface of the perforated nonwoven fabric side of the other sheet is 70% or more, the portion with high whiteness is exposed inside the hole, and The difference between the portion and the shadow generated at the edge of the hole becomes large, and the hole becomes easier to visually recognize.
- ⁇ Fifth aspect> An absorbent article, a liquid-impermeable sheet having breathability that covers the back side of the absorbent body, and a cover nonwoven fabric that covers the back side of the liquid-impermeable sheet, a disposable wearing article,
- the cover non-woven fabric is the perforated non-woven fabric
- the liquid impermeable sheet is the other sheet
- the disposable wearing article according to any one of the first to fourth aspects.
- the hole is a row of holes arranged at intervals in either one of the front-back direction and the width direction, and arranged so as to be arranged at intervals in the other direction,
- the distance between the holes in the one direction is 1.0 to 5.0 mm
- the distance in the other direction is 2.5 to 10.0 mm
- the disposable wearing article according to any one of the first to fifth aspects.
- the arrangement of the holes in the perforated nonwoven fabric is not particularly limited, but when the holes are arranged in a fine and regular pattern as in the present embodiment, the visibility of the holes becomes particularly important. Therefore, in the arrangement of the holes as in this embodiment, it is preferable to have the whiteness and the like of the aforementioned perforated nonwoven fabric.
- the hole is a group of holes arranged to form a single wavy or chain that continues in either one of the front-rear direction and the width direction, and is arranged so as to be arranged with a space in the other direction,
- the arrangement of the holes is such that the rows of holes arranged at intervals in the other direction are arranged at intervals in the one direction,
- the distance between the holes in the row of holes in the other direction is 1.0 to 5.0 mm
- the distance between the holes in the group of holes in the one direction is 2.5 to 10.0 mm
- the disposable wearing article according to any one of the first to fifth aspects.
- the arrangement of the pores in the perforated nonwoven fabric is not particularly limited, but the visibility of the pores is particularly important when they are arranged in a fine and aesthetically regular pattern as in this embodiment. Therefore, in the arrangement of the holes as in this embodiment, it is preferable to have the whiteness and the like of the aforementioned perforated nonwoven fabric.
- advantages such as improved visibility of the holes of the perforated nonwoven fabric exposed to the outside in the disposable wearing article are brought about.
- FIG. 2 is a sectional view taken along line 2-2 of FIG. 1.
- FIG. 3 is a sectional view taken along line 3-3 of FIG. 1.
- FIG. 4A is a sectional view taken along line 4-4 of FIG. 1A and 5B is a sectional view taken along line 5-5 of FIG.
- It is a perspective view (holes omitted) of a pants-type disposable diaper.
- It is a top view which shows the outer surface of the interior body in a deployment state. It is a top view which shows the outer surface of the interior body of a deployment state with the outline of an exterior body.
- FIG. 9A is a sectional view taken along line 4-4 of FIG. 9, and FIG. 9B is a sectional view taken along line 5-5 of FIG. 9. It is (a) (c) sectional drawing of an adhesion part of a cover nonwoven fabric, (b) (d) top view.
- FIG. 2 is a sectional view taken along line 2-2 of FIG. 1, showing another configuration.
- FIG. 3 is a sectional view taken along line 3-3 of FIG. 1, showing another configuration.
- 14A is a sectional view taken along line 4-4 of FIG. 14 and FIG.
- FIG. 14B is a sectional view taken along line 5-5 of FIG. It is a top view which shows the inner surface of the tape type disposable diaper in a deployment state. It is a top view which shows the outer surface of the tape type disposable diaper in a deployment state.
- FIG. 17 is a sectional view taken along line 6-6 of FIG. 16.
- FIG. 17 is a sectional view taken along line 7-7 of FIG. 16.
- 16A is a sectional view taken along line 8-8 of FIG.
- FIG. 16B is a sectional view taken along line 9-9 of FIG. 16, and FIG.
- It is a principal part enlarged plan view which shows various patterns of the hole of a perforated nonwoven fabric. It is a principal part enlarged plan view which shows various patterns of the hole of a perforated nonwoven fabric. It is a principal part enlarged plan view which shows the chain pattern of the hole of a perforated nonwoven fabric. It is various sectional views of a perforated nonwoven fabric.
- the dotted pattern portion in the cross-sectional view shows an adhesive as a joining means for joining the respective constituent members located on the front side and the back side, and solid, bead, curtain, summit or spiral coating of hot melt adhesive, or pattern coating.
- adhesive Transfer of hot-melt adhesive by letterpress method
- the fixed portion of the elastic member is formed instead of or together with it by coating the outer peripheral surface of the elastic member such as comb gun or Surelap coating. is there.
- hot-melt adhesive there are, for example, EVA-based, adhesive rubber-based (elastomer-based), olefin-based, polyester/polyamide-based adhesives, etc., but they can be used without particular limitation.
- a joining means for joining the respective constituent members it is also possible to use means such as heat sealing or ultrasonic sealing by means of material welding.
- the constituent fibers of the non-woven fabric include, for example, synthetic fibers such as olefins such as polyethylene and polypropylene, polyesters, polyamides (including single-component fibers and composite fibers such as core-sheath), and regenerated rayon and cupra. Fibers, natural fibers such as cotton, etc. can be selected without particular limitation, and these can also be mixed and used. In order to increase the flexibility of the nonwoven fabric, it is preferable that the constituent fibers are crimped fibers.
- Nonwoven fabrics are generally short fiber nonwoven fabrics, long fiber nonwoven fabrics, spunbonded nonwoven fabrics, meltblown nonwoven fabrics, spunlace nonwoven fabrics, thermal bond (air-through) nonwoven fabrics, needle punches, depending on the fiber length, sheet forming method, fiber bonding method, and laminated structure.
- SSS non-woven fabric in which the same or similar non-woven fabric layers are laminated, different non-woven fabric layers are laminated
- SMS non-woven fabric in which melt blown layer is sandwiched between spun bond layers SMMS non-woven fabric, etc.
- any of these non-woven fabrics can be used.
- the pants-type disposable diaper may extend from the front exterior body 12F forming the front body F and the rear exterior body 12B forming the back body B, and from the front exterior body 12F to the rear exterior body 12B via the crotch portion. And an interior body 200 provided inside the exterior bodies 12F and 12B, and both side portions of the front exterior body 12F and both side portions of the rear exterior body 12B are joined to form a side seal portion 12A.
- the openings formed by the front and rear ends of the outer casings 12F and 12B become waist openings WO through which the wearer's torso passes, and the lower edges of the outer casings 12F and 12B and the inner casing 200 on both sides in the width direction of the inner casing 200.
- the portions surrounded by the side edges are the leg openings LO through which the legs pass.
- the inner body 200 is a portion that absorbs and holds excrements such as urine, and the outer bodies 12F and 12B are portions that support the inner body 200 against the wearer's body.
- the symbol Y indicates the total length of the diaper in the unfolded state (the length in the front-rear direction from the edge of the waist opening WO of the front body F to the edge of the waist opening WO of the back body B), and the symbol X indicates the diaper in the unfolded state. Shows the full width of.
- the pants-type disposable diaper of this example forms the waist circumference region T defined as the front-rear direction range (the front-rear direction range from the waist opening WO to the upper end of the leg opening LO) having the side seal portion 12A, and the leg opening LO. It has an intermediate region L defined as a front-back direction range (between the front-back direction region having the side seal portion 12A of the front body F and the front-back direction region having the side seal portion 12A of the back body B).
- the waist circumference region T can be conceptually divided into a “waist portion” W that forms the edge portion of the waist opening and a “waist lower portion” U that is a lower portion thereof.
- the waist opening WO side is closer to the waist opening WO side than the waist opening WO side boundary. If there is no such boundary, the waist portion W side is closer to the waist opening WO than the absorber 56 or the interior body 200.
- These lengths in the front-rear direction differ depending on the size of the product and can be appropriately determined.
- the waist portion W can be 15 to 40 mm and the waist lower portion U can be 65 to 120 mm.
- both side edges of the intermediate region L are bound in a U-shape or a curved shape along the circumference of the wearer's leg, and this is a part where the wearer's leg is put.
- the pants-type disposable diaper in the unfolded state has a substantially hourglass shape as a whole.
- the inner body 200 can be fixed to the outer bodies 12F and 12B by a joining means such as heat sealing or ultrasonic sealing by material welding, or a hot melt adhesive.
- a joining means such as heat sealing or ultrasonic sealing by material welding, or a hot melt adhesive.
- on the back surface of the inner body 200 that is, in this case, on the back surface of the liquid impermeable sheet 11 and the inner surface of the outer body 12F, 12B via the hot melt adhesive applied to the root portion 65 of the side gather 60. It is fixed against.
- the inner and outer joints 201 for fixing the inner body 200 and the outer bodies 12F and 12B can be provided in almost the entire area where they are overlapped with each other. For example, they may be provided in a portion of the inner body 200 excluding both ends in the width direction. it can.
- the inner body 200 can have any shape, but is rectangular in the illustrated form. As shown in FIGS. 3 to 5, the inner body 200 includes the top sheet 30 on the body side, the liquid impermeable sheet 11, and the absorbing element 50 interposed therebetween. Yes, it is the main body that has the absorption function. Reference numeral 40 indicates an intermediate sheet provided between the topsheet 30 and the absorbent element 50 in order to quickly transfer the liquid that has passed through the topsheet 30 to the absorbent element 50, and the reference numeral 60 indicates an interior body. In order to prevent excrement from leaking to both sides of the body 200, side gathers 60 are shown extending from both sides of the inner body 200 so as to come into contact with the wearer's legs.
- the top sheet 30 has a property of permeating a liquid, and examples thereof include a perforated or non-perforated nonwoven fabric and a porous plastic sheet.
- Both sides of the top sheet 30 may be folded back to the back side at the side edges of the absorbent element 50, or may be protruded laterally beyond the side edges of the absorbent element 50 without being folded back.
- the top sheet 30 may be fixed to a member adjacent to the back side by a joining means such as heat sealing or ultrasonic sealing by material welding or a hot melt adhesive for the purpose of preventing the top sheet 30 from being displaced with respect to the back side member. desirable.
- the top sheet 30 is fixed to the surface of the intermediate sheet 40 and the surface of the portion of the packaging sheet 58 located on the front side of the absorbent body 56 by a hot melt adhesive applied to the back surface thereof.
- an intermediate sheet (also referred to as “second sheet”) 40 having a liquid permeation rate higher than that of the top sheet 30 can be provided.
- the intermediate sheet 40 not only quickly transfers the liquid to the absorbent body to enhance the absorption performance of the absorbent body, but also prevents the "return” phenomenon of the absorbed liquid from the absorbent body so that the top sheet 30 is always dried. It can be in the state of having been.
- the intermediate sheet 40 can be omitted.
- the intermediate sheet 40 examples include the same material as the top sheet 30, spunlace nonwoven fabric, spunbond nonwoven fabric, SMS nonwoven fabric, pulp nonwoven fabric, a mixed sheet of pulp and rayon, point bond nonwoven fabric, or crepe paper.
- an air-through nonwoven fabric is preferable because it is bulky.
- the resin used for the core may be polypropylene (PP), but polyester (PET) having high rigidity is preferable.
- Basis weight is preferably 20 ⁇ 80g / m 2, more preferably 25 ⁇ 60g / m 2.
- the raw material fibers of the non-woven fabric preferably have a thickness of 2.0 to 10 dtex.
- eccentric fibers having no core at the center, hollow fibers, or eccentric and hollow fibers as the mixed fibers of all or part of the raw material fibers.
- the intermediate sheet 40 in the illustrated form is arranged in the center shorter than the width of the absorber 56, but may be provided over the entire width.
- the length of the intermediate sheet 40 in the longitudinal direction may be the same as the entire length of the diaper, the length of the absorbent element 50, or may be within a short length range centered on the liquid receiving area.
- the intermediate sheet 40 may be fixed to a member adjacent to the back side by a joining means such as heat sealing or ultrasonic sealing by material welding, or a member adjacent to the back side for the purpose of preventing displacement of the back side member. desirable.
- the intermediate sheet 40 is fixed to the surface of the portion of the packaging sheet 58 located on the front side of the absorbent body 56 by a hot melt adhesive applied to the back surface thereof.
- the material of the liquid impermeable sheet 11 is not particularly limited, but for example, a plastic film made of an olefin resin such as polyethylene or polypropylene, a laminated nonwoven fabric having a plastic film on the surface of the nonwoven fabric, or a plastic film. Examples thereof include a laminated sheet in which nonwoven fabrics and the like are superposed and joined.
- a material that is liquid-impermeable and moisture-permeable which is preferably used from the viewpoint of preventing stuffiness.
- a microporous plastic film obtained by kneading an inorganic filler in an olefin resin such as polyethylene or polypropylene to form a sheet, and then stretching the sheet in a uniaxial or biaxial direction.
- an olefin resin such as polyethylene or polypropylene
- a non-woven fabric using microdenier fiber a method of strengthening leakproofness by reducing the voids of the fiber by applying heat or pressure, coating a super absorbent resin or hydrophobic resin, or a water repellent agent
- a liquid-impermeable sheet without using a plastic film can also be used as the liquid-impermeable sheet 11.
- the liquid-impermeable sheet 11 has a width that fits on the back side of the absorbent element 50 as shown in the figure, and in order to improve the leakproof property, the liquid-impermeable sheet 11 is wrapped around both sides of the absorbent element 50 so that the side surface of the top sheet 30 of the absorbent element 50 is covered. It can also extend to both sides. It is appropriate that the width of the extending portion is about 5 to 20 mm on each of the left and right sides.
- the side gathers 60 extend along the both sides of the inner body 200 in the front-rear direction LD and are provided to contact the wearer's legs and prevent lateral leakage, and are generally three-dimensional. This includes what is called gathers and what is called flat gathers.
- the side gathers 60 of the first structure shown in FIGS. 3 and 4 are so-called three-dimensional gathers, and stand upright from the sides of the interior body 200 to the front side.
- the base side portion is erected obliquely toward the center side in the width direction
- the tip side portion from the intermediate portion is erected obliquely toward the width direction outer side.
- the present invention is not limited to this, and can be appropriately changed such as a form in which it stands up on the center side in the width direction as a whole.
- a strip-shaped gathered nonwoven fabric 62 having a length equal to the length of the interior body 200 in the front-rear direction is folded back in the width direction WD at the end portion.
- a plurality of elongated gather elastic members 63 are fixed along the longitudinal direction between the folded-back portions and the sheets in the vicinity thereof while being folded in one and spaced at intervals in the width direction WD. ..
- a base end portion (an end portion on the opposite side of the sheet folding portion in the width direction WD) of the side gather 60 located on the side opposite to the tip end portion is located on a side portion on the back side of the liquid impermeable sheet 11 in the interior body 200.
- the root portion 65 is fixed, and the portion other than the root portion 65 is a main body portion 66 (a portion on the folded-back portion side) extending from the root portion 65.
- the main body portion 66 is composed of a root side portion facing the center side in the width direction and a tip side portion folded back outward in the width direction from the tip of the root side portion. This form is the surface contact type side gather 60, but a line contact type side gather 60 that is not folded back outward in the width direction can also be adopted.
- both ends of the main body portion 66 in the front-rear direction are in a laid-down state to be the laid-down portions 67 fixed to the side surface of the top sheet 30, while the intermediate portion in the front-rear direction located between them is not. It is a fixed free portion 68, and the gather elastic member 63 along the front-rear direction LD is fixed to the free portion 68 in an extended state.
- the gathered non-woven fabric 62 spun bond non-woven fabric (SS, SSS, etc.), SMS non-woven fabric (SMS, SSMMS, etc.), melt blown non-woven fabric, etc., which is flexible and has excellent uniformity and concealing property, is water-repellent with silicone as necessary
- the treated product can be preferably used, and the fiber areal weight is preferably about 10 to 30 g/m 2 .
- the gather elastic member 63 thread rubber or the like can be used. When using spandex thread rubber, the thickness is preferably 470 to 1240 dtex, and more preferably 620 to 940 dtex.
- the elongation rate when fixed is preferably 150 to 350%, more preferably 200 to 300%.
- a waterproof film 64 may be interposed between the gathered nonwoven fabrics 62 folded in two, and in this case, the gathered nonwoven fabrics 62 may be partially omitted in the portion where the waterproof film 64 exists.
- the gathered nonwoven fabrics 62 may be partially omitted in the portion where the waterproof film 64 exists.
- the number of gather elastic members 63 provided in the free portion of the side gathers 60 is preferably 2 to 6, and more preferably 3 to 5. It is suitable that the arrangement interval 60d is 3 to 10 mm. According to this structure, the surface of the gather elastic member 63 can easily come into contact with the skin.
- the gather elastic member 63 may be arranged not only on the tip side but also on the base side.
- a hot melt adhesive and a heat seal or a super-sealing agent by various coating methods are used for bonding the inner layer and the outer layer of the gather nonwoven fabric 62 and fixing the gather elastic member 63 sandwiched therebetween.
- At least one of fixing means by material welding such as a sonic seal can be used. Since the flexibility is impaired when the entire surfaces of the inner layer and the outer layer of the gathered nonwoven fabric 62 are bonded, it is preferable that the portions other than the bonded portion of the gathered elastic member 63 are not bonded or weakly bonded.
- a hot melt adhesive is applied only to the outer peripheral surface of the gather elastic member 63 by an application means such as a comb gun or a Surelap nozzle, and is sandwiched between the inner layer and the outer layer of the gather nonwoven fabric 62, so that the gather elastic member 63.
- the gather elastic member 63 is fixed to the inner layer and the outer layer of the gather nonwoven fabric 62 and the gather nonwoven fabric 62 is fixed between the inner layer and the outer layer only with the hot melt adhesive applied to the outer peripheral surface of the gather nonwoven fabric 62.
- a hot melt adhesive and heat seal by various coating methods are used. It is possible to use at least one of means such as ultrasonic welding and material welding. In the illustrated form, slot application of a hot melt adhesive is used for fixing the waterproof film 64. Further, the fixing of the collapsed portion 67 in the illustrated form is performed by combining means using a hot melt adhesive and material welding, but it is also possible to fix these by only one of the means.
- the base sheet 65 of the side gathers 60 may be fixed to the top sheet 30, the liquid-impermeable sheet 11, the absorbent element 50, and other appropriate members in the interior body 200.
- the contracting force of the gather elastic member 63 acts so as to bring both end portions in the front-rear direction closer to each other, but both end portions in the front-rear direction of the main body portion 66 do not stand up. While they are fixed as described above, they are non-fixed free portions, so that only the free portions stand up to abut the body side as shown in FIG. In particular, when the root portion 65 is located on the back side of the inner body 200, the side gathers 60 stand up to open outward in the width direction at the crotch portion and in the vicinity thereof. It comes into contact with each other, and the fit is improved.
- the size of the side gathers 60 of the first structure can be set as appropriate, but in the case of an infant paper diaper, as shown in FIG. 3, for example, the standing height of the side gathers 60 (the main body portion 66 in the unfolded state).
- the length W6 in the width direction is preferably 15 to 60 mm, particularly preferably 20 to 40 mm.
- the separation distance W3 between the innermost folds when the side gathers 60 are folded flat so that the side gathers 60 are parallel to the surface of the top sheet 30 is preferably 60 to 190 mm, particularly preferably 70 to 140 mm.
- the side gathers 60 of the first structure include only the three-dimensional gathers, but may include both the three-dimensional gathers and the flat gathers, or may include only the flat gathers.
- 12 and 13 show a second structure of side gathers 60 that includes both solid and planar gathers.
- Each side gather 60 has a first portion 61 (a flat gather portion) protruding laterally from the inner body 200 from a root portion 65 fixed to a side portion on the back side of the liquid impermeable sheet 11 in the inner body 200. And a second portion 69 (three-dimensional gather portion) projecting from the root portion 65 fixed to both sides of the top sheet 30 in the interior body 200 to the front side of the interior body 200.
- a belt-shaped gathered nonwoven fabric 62 having a length equal to the length of the interior body 200 in the front-rear direction extends laterally from the root portion 65 and is folded back to the front side at the tip of the first portion 61.
- the portion folded back to the front side reaches the second portion 69 through the first portion 61, and is folded back at the tip of the second portion 69.
- Opposing portions of the gathered non-woven fabric 62 that are folded are joined together by a hot melt adhesive or the like.
- both end portions in the front-rear direction of the second portion 69 are the fall portions 67 fixed to the side surface of the topsheet 30 in the fall state, while the middle portion in the front-rear direction located between them. Is an unfixed free portion 68.
- At least the middle portion of the first portion 61 in the front-rear direction and the free portion 68 of the second portion 69 have one gather elastic member 63 along the front-rear direction LD or a plurality of gather elastic members 63 extending at intervals in the width direction WD.
- the free portion 68 of the second portion 69 contracts in the front-rear direction LD by the contracting force and becomes a three-dimensional gather in contact with the periphery of the leg, and the first portion 61 contracts in the front-rear direction LD. It becomes a flat gather that contacts the legs.
- the material of the gathered nonwoven fabric 62, the material of the gathered elastic member 63, and the like are the same as those of the first structure, and therefore description thereof is omitted.
- the absorbent element 50 has an absorbent body 56 and a wrapping sheet 58 that wraps the entire absorbent body 56.
- the packaging sheet 58 may be omitted.
- the absorber 56 can be formed of a fiber aggregate. This fiber assembly is obtained by laminating short fibers such as cotton-like pulp and synthetic fibers, and filament aggregates obtained by opening tows (fiber bundles) of synthetic fibers such as cellulose acetate as needed. Can also be used.
- the fiber basis weight may be, for example, about 100 to 300 g/m 2 when laminating cotton-like pulp or short fibers, and about 30 to 120 g/m 2 for a filament aggregate. You can
- the absorber 56 may have a rectangular shape, but as shown in FIGS. 1 and 7, the constricted portion 56N located at the front end portion, the rear end portion, and between them and having a narrower width than the front end portion and the rear end portion. It is preferable to form the hourglass shape having “” because the fit of the absorber 56 itself and the side gathers 60 around the legs is improved.
- the absorber 56 may contain superabsorbent polymer particles in a part or all thereof.
- Superabsorbent polymer particles include "powder” in addition to “particles”.
- the superabsorbent polymer particles those used in this type of disposable diaper can be used as they are.
- tissue paper especially crepe paper, non-woven fabric, poly-laminated non-woven fabric, a sheet with small holes, or the like can be used. However, it is desirable that the sheet does not allow the superabsorbent polymer particles to escape.
- a non-woven fabric is used instead of the crepe paper, a hydrophilic SMS non-woven fabric (SMS, SSMMS, etc.) is particularly suitable, and the material thereof can be polypropylene, polyethylene/polypropylene composite material or the like.
- the basis weight is preferably 5 to 40 g/m 2 , particularly 10 to 30 g/m 2 .
- the outer casings 12F and 12B include a front outer casing 12F that is a portion that forms the front body F and a rear outer casing 12B that is a portion that forms the rear body B.
- the front outer casing 12F and the rear outer casing 12B Is not continuous on the crotch side and is separated in the front-rear direction LD (two-part exterior type).
- the separation distance 12d can be set to about 150 to 250 mm, for example.
- the exterior body 12 may be an integral one that is continuous through the crotch from the front body F to the back body B (exterior integrated type).
- the outer casings 12F and 12B have a waist region that is a front-rear range corresponding to the waist region T. Further, in the present embodiment, the front exterior body 12F does not have a portion corresponding to the intermediate region L, but the rear exterior body 12B has a buttock cover portion C extending from the waist circumference region T to the intermediate region L side. doing. Although not shown, the front exterior body 12F is also provided with a groin cover portion extending from the waist circumference region T to the intermediate region L side, or a groin cover portion is provided but no buttocks cover portion is provided, or the front exterior body 12F and It is not necessary to provide a portion corresponding to the intermediate region L on both of the rear exterior body 12B.
- the lower edge of the buttocks cover portion C is formed in a linear shape along the width direction WD like the lower edge of the front exterior body 12F, but is located on the waist opening side toward the outer side in the width direction. It can also be a curved line.
- the outer casings 12F and 12B are formed by joining the outer sheet layer 12S and the inner sheet layer 12H by a joining means such as a hot melt adhesive or welding.
- the sheet material forming the outer sheet layer 12S and the sheet material forming the inner sheet layer 12H may be a single sheet material common as in the form shown in FIG. 5, or may be individual sheet materials. That is, in the former case, the inner sheet layer 12H and the outer sheet layer 12S are formed by the inner portion and the outer portion of one sheet material folded at the edge of the waist opening WO (may be the edge on the crotch side). To be done.
- the former form has an advantage that the number of materials of the sheet material is small, and the latter form has an advantage that the inner sheet layer 12H and the outer sheet layer 12S are less likely to be misaligned.
- the sheet material used for the outer sheet layer 12S and the inner sheet layer 12H can be used without particular limitation, but a non-woven fabric is preferable, and when a non-woven fabric is used, its basis weight is preferably about 10 to 30 g/m 2 .
- elongated elastic members 15 to 19 such as rubber thread are provided between the outer sheet layer 12S and the inner sheet layer 12H in order to improve the fit around the wearer's waist.
- An elastic region that elastically expands and contracts in the width direction WD with the expansion and contraction is formed.
- the outer sheet layer 12S and the inner sheet layer 12H contract in accordance with the contraction of the elastic member in a natural length state, and wrinkles or folds are formed.
- the layer 12S and the inner sheet layer 12H can be stretched to a predetermined stretching rate at which they can be stretched without wrinkles.
- synthetic rubber or natural rubber may be used.
- a hot melt adhesive and heat seal or ultrasonic seal by various coating methods are used. It is possible to use at least one of fixing means by material welding such as. If the entire outer casings 12F and 12B are firmly fixed, the flexibility is impaired. Therefore, it is preferable that the elastic members 15 to 19 are not bonded or weakly bonded except the bonded portions.
- the hot melt adhesive is applied only to the outer peripheral surfaces of the elastic members 15 to 19 by applying means such as a comb gun or a Surelap nozzle, and the hot melt adhesive is sandwiched between the sheet layers 12S and 12H.
- the structure is such that the elastic members 15 to 19 are fixed to both the sheet layers 12S and 12H and the sheet layers 12S and 12H are fixed to each other only by the hot melt adhesive applied to the outer peripheral surface of the sheet.
- the elastic members 15 to 19 can be fixed to the outer sheet layer 12S and the inner sheet layer 12H only at both ends in the stretch direction in the stretch region.
- a plurality of waist elastic members 17 are vertically arranged so as to be continuous over the entire width direction WD. It is mounted at intervals. Further, one or more of the waist elastic members 17 disposed in the region adjacent to the lower waist portion U may overlap the interior body 200, or may extend in the width direction where the interior body 200 overlaps. They may be provided on both sides in the width direction except the central portion.
- the waist elastic member 17 has a thickness of 155-1880 dtex, particularly about 470-1240 dtex (in the case of synthetic rubber. In the case of natural rubber, the cross-sectional area is 0.05-1.5 mm 2 , particularly 0.1-1.
- the waist portion W does not need to use the waist portion elastic members 17 having the same thickness in all of the front-rear direction LD or to have the same extension rate. The thickness and the extension rate may be different.
- a plurality of lower waist elastic members 15 and 19 made of elongated elastic members are vertically spaced. It is installed empty.
- the waist lower elastic members 15 and 19 have a thickness of 155-1880 dtex, especially about 470-1240 dtex (in the case of synthetic rubber. In the case of natural rubber, a cross-sectional area of 0.05-1.5 mm 2 , particularly 0.1-). It is preferable to provide about 5 to 30 thread rubbers (about 1.0 mm 2 ) at intervals of 1 to 15 mm, particularly 3 to 8 mm, and the elongation rate of the lower waist portion U in the width direction WD is 200 to 350%. It is particularly preferably about 240 to 300%.
- a plurality of cover portion elastic members 16 made of elongated elastic members are attached at intervals in the vertical direction. Has been.
- the cover elastic member 16 has a thickness of 155 to 1880 dtex, particularly about 470 to 1240 dtex (in the case of synthetic rubber.
- the cross-sectional area is 0.05 to 1.5 mm 2 , particularly 0.1 to 1.0 mm). It is preferable to provide about 2 to 10 thread rubbers (about 2 ) at an interval of 5 to 40 mm, especially 5 to 20 mm, and the elongation rate of the cover portion in the width direction WD is 150 to 300%, particularly 180 to 260. % Is preferred.
- a cover elastic member can be provided in the same manner.
- an intermediate portion in the width direction including a part or all of the portion overlapping the absorber 56 in the width direction WD is the non-stretchable area A1.
- Both sides in the width direction are stretchable regions A2.
- the waist portion W is preferably formed as the stretchable region A2 over the entire width direction WD, but like the waist lower portion U, a non-stretchable region A1 may be provided in the middle in the width direction.
- the stretchable area A2 and the non-stretchable area A1 supply the elastic members 15 to 17 and 19 between the inner sheet layer 12H and the outer sheet layer 12S so that the elastic members 15, 16 and 19 are at least stretched in the stretchable area A2.
- the elastic members 15, 16 and 19 are fixed at both ends in the direction via the hot melt adhesive and not fixed in the non-stretchable area A1 and the elastic members 15, 16 and 19 in the middle in the width direction are fixed in the non-stretchable area A1.
- the elastic members 15, 16 and 19 are cut by pressurizing and heating at a place, or almost all of the elastic members 15, 16 and 19 are finely cut by pressing and heating, and the elastic property is left in the elastic region A2 while the elastic property is maintained in the non-elastic region A1. Can be built by killing.
- the uncut elastic member 15, 16 and 19 in the stretchable region A2 is continuously contracted to the natural length as the unnecessary elastic member 18, and It remains between the outer sheet layer 12S and the inner sheet layer 12H, and in the latter case, although not shown, the cutting residual portions continuous from the elastic members 15, 16, 19 of the stretchable region A2 and the elastic members 15 of both stretchable regions A2.
- 16 and 19 that are not continuous with the elastic member remain as an unnecessary elastic member between the outer sheet layer 12S and the inner sheet layer 12H in a state where they are independently shrunk to the natural length.
- the inner body 200 is exposed between the front outer body 12F and the rear outer body 12B, so that the liquid impermeable sheet 11 is not exposed on the back surface of the inner body 200.
- a cover nonwoven fabric 20 covering the back surface of the inner body 200 is provided between the front outer body 12F and the inner body 200 and between the rear outer body 12B and the inner body 200.
- the outer sheet layer 12S of the exterior body 12 is a non-woven fabric
- the outer sheet layer 12S continues from the front body F to the back body B through the crotch
- the cover nonwoven fabric 20 covers the liquid impermeable sheet 11.
- the basis weight and thickness of the cover non-woven fabric 20 can be appropriately determined, but normally, the basis weight is preferably 15 to 30 g/m 2 and the thickness is preferably 0.2 to 1.2 mm.
- the front-rear direction range of the cover nonwoven fabric 20 is not particularly limited as long as it has a portion that overlaps the front exterior body 12F and the rear exterior body 12B, and as shown in FIGS. 2, 5, 7, 9, and 10. In addition, it may extend in the front-rear direction LD over the entire front body to the rear end of the inner body 200, and as shown in FIG. It may extend in the front-rear direction LD from the position to the intermediate position in the front-rear direction in the region where the rear exterior body 12B and the inner body 200 overlap.
- the front-rear length 20y of the overlapping portion of the cover nonwoven fabric 20 and the front exterior body 12F, and the front-rear length 20y of the overlapping portion of the cover nonwoven fabric 20 and the rear exterior body 12B can be appropriately determined. In the normal case, it can be about 5 to 40 mm.
- the width direction range of the cover non-woven fabric 20 is a range in which the exposed back surface of the liquid impermeable sheet 11 can be hidden. Therefore, in the illustrated embodiment, since the liquid impermeable sheet 11 is exposed between the base ends of the left and right side gathers 60, at least the back side of the base end portions of the one side gathers 60 to the other side gathers 60.
- the cover non-woven fabric 20 is provided so as to cover the widthwise range up to the back side of the base end portion of the. As a result, the liquid impermeable sheet 11 can be covered with the cover nonwoven fabric 20 and the gather nonwoven fabric 62 of the side gathers 60, and the holes 14 at both widthwise end portions of the cover nonwoven fabric 20 have the gather nonwoven fabric 62 when viewed from the outside.
- the cover nonwoven fabric is also possible. It is possible to hide the liquid impermeable sheet 11 with the gathered nonwoven fabric 62 and the gathered nonwoven fabric 62. In that case, when the total light transmittance of the gathered nonwoven fabric 62 is 60 to 90%, the gathered nonwoven fabric 62 covers the cover nonwoven fabric 20.
- the tape-type disposable diaper includes an absorbent body 56 extending from the ventral side to the dorsal side, a liquid-permeable top sheet 30 that covers the front side of the absorbent body 56, and a liquid-impermeable sheet 11 that covers the back side of the absorbent body 56.
- the end flap portion EF which is a portion that extends to the front side and the rear side of the absorbent body 56 and does not have the absorbent body 56, and a side of the side edge of the absorbent body 56.
- the back surface of the liquid impermeable sheet 11 is covered with a cover nonwoven fabric 20.
- the basis weight and thickness of the cover non-woven fabric 20 can be appropriately determined, but normally, the basis weight is preferably 15 to 30 g/m 2 and the thickness is preferably 0.2 to 1.2 mm.
- the cover non-woven fabric 20 extends to the peripheral edge of the diaper, the liquid impermeable sheet 11 extends to the front and rear edges of the diaper in the front-rear direction, and the side edges of the absorber and the outer sheet in the width direction.
- the cover nonwoven fabric 20 may be a part in the front-rear direction, a part in the width direction, or both as necessary.
- the cover nonwoven fabric 20 may not be provided for that portion.
- the top sheet 30 and the liquid impermeable sheet 11 are rectangular in the illustrated example, have dimensions slightly larger in the front-rear direction and the width direction than the absorbent element 50, and protrude from the side edge of the absorbent element 50 in the top sheet 30.
- the peripheral edge portion and the peripheral edge portion protruding from the side edge of the absorbent element 50 in the liquid impermeable sheet 11 are joined by a hot melt adhesive or the like.
- the absorbent body 56 can be interposed between the top sheet and the liquid impermeable sheet as an absorbent element packaged by a wrapping sheet, and the intermediate body is not provided between the top sheet and the absorbent element.
- a seat 40 can be provided.
- the intermediate sheet 40 in the illustrated form is centrally located shorter than the width of the absorbent element 50, but may be provided over the entire width.
- the length of the intermediate sheet 40 in the longitudinal direction may be the same as the entire length of the diaper, the length of the absorbent element 50, or may be within a short length range centered on the liquid receiving area.
- a discoloring indicator that comes into contact with the liquid content of the excrement can be provided.
- Each side gather 60 has a first portion 61 (flat gather portion) provided on each side flap portion SF and a second portion 69 (three-dimensional gather portion) protruding on both side portions of the top sheet 30. It includes. More specifically, a belt-shaped gathered nonwoven fabric 62 having a length equal to the total length Y of the diaper extends from the first portion 61 to the second portion 69, and the gathered nonwoven fabric 62 covers the gathered nonwoven fabric 62 in the first portion 61.
- one gather elastic member 63 along the front-rear direction LD is fixed in a stretched state with one or at intervals in the width direction WD,
- the contraction force contracts the first portion 61 in the front-rear direction LD to form a flat gather that contacts the legs.
- the gathered nonwoven fabric 62 has an extending portion extending from the first portion 61 to the widthwise center of the WD with the first portion 61 as a root portion, and at least this extending portion is folded back at the tip to form a two-layer structure. Has been done.
- Both ends of the extending portion in the front-rear direction LD are laid-down portions 67 fixed to the top sheet 30, while an intermediate portion in the front-rear direction LD located between them is an unfixed free portion 68.
- One or a plurality of gather elastic members 63 along the front-rear direction LD are fixed to the free portion 68 in a stretched state at intervals in the width direction WD, and the contraction force of the gather elastic members 63 secures the free portion 68 of the second portion 69. Becomes a three-dimensional gather that contracts in the front-back direction LD and contacts the legs.
- the fastening tape 13 in the illustrated form is a tape base 13B fixed to the side of the diaper, and a sheet base material forming the tape main body 13B protruding from the tape mounting portion 13C, and the tape main body 13B in the sheet base. It has a locking portion 13A for the abdominal side, which is provided in the middle portion in the width direction of the above, and the front end side of this locking portion 13A is the knob portion.
- the tape attachment portion 13C of the fastening tape 13 is sandwiched between the gather nonwoven fabric 62 forming the inner layer and the cover nonwoven fabric 20 forming the outer layer in the side flap portion, and is adhered to both the nonwoven fabrics 62, 20 by a hot melt adhesive. ..
- the locking portion 13A is joined to the inner surface of the tape body portion 13B with an adhesive.
- a hook material (male material) of a mechanical fastener (face fastener) is suitable.
- the hook member has a large number of engaging protrusions on its outer surface side.
- the shape of the engaging projections is (A) L-shaped, (B) J-shaped, (C) mushroom-shaped, (D) T-shaped, (E) double J-shaped (J-shaped However, any shape may be used.
- an adhesive material layer can be provided as a locking portion of the fastening tape 13.
- a non-woven fabric a plastic film, a poly-laminated non-woven fabric, paper or a composite material of these can be used.
- the fastening tape 13 When attaching the diaper, the fastening tape 13 is locked in place on the outer surface of the abdomen while the back side flaps SF are stacked on the outside of the abdominal side flaps SF.
- the position and size of the fastening portion of the fastening tape 13 can be arbitrarily determined.
- the target sheet 24 has a target for facilitating the locking at the locking position of the fastening tape 13 on the abdominal side.
- the target sheet 24 is of a film type having a film layer and an engagement layer provided on the entire outer surface thereof to which the hook of the locking portion 13A is detachably engaged. What can be used suitably.
- the engagement layer in this case, in addition to the form in which a net-like body woven with threads and having a loop is attached on the film layer, a nonwoven fabric layer of thermoplastic resin is intermittently ultrasonically sealed. A form in which fibers of a non-woven fabric are looped on a film layer is known, but any of them can be preferably used.
- a filmless type target tape having no film layer which is obtained by embossing a thermoplastic resin nonwoven fabric.
- the fastening tape 13 is joined by the loops or hooks of the fastening tape 13 being caught in the loop.
- the locking portion 13A is an adhesive material layer
- a sheet base material made of a plastic film having a smooth surface which is rich in adhesiveness and having a release treatment applied thereto can be used.
- the fastening portion of the fastening tape 13 on the ventral side is made of a non-woven fabric
- the cover non-woven fabric 20 shown in the figure is made of a non-woven fabric and the fastening portion 13A of the fastening tape 13 is a hook material
- the target sheet 24 may be omitted, and the hook material may be entwined with the nonwoven fabric of the cover nonwoven fabric 20 and locked.
- the target sheet 24 may be provided between the cover nonwoven fabric 20 and the liquid impermeable sheet 11.
- the cover nonwoven fabric 20 covers the back side of the liquid-impermeable sheet 11 and forms the outer surface of the product in at least a part of the portion covering the liquid-impermeable sheet 11, it is desirable to improve the air permeability. Therefore, the cover non-woven fabric 20 is preferably a perforated non-woven fabric in which a large number of holes 14 penetrating the front and back are provided at intervals as in the illustrated example.
- the top sheet 30 may be a perforated nonwoven fabric or the gathered non-woven fabric 62 may be a perforated nonwoven fabric in order to improve liquid permeability.
- the cover non-woven fabric 20 be provided with the holes 14 throughout as in the examples shown in FIGS. 7 and 8.
- the cover non-woven fabric 20 has a region where there is no hole 14, such as forming the hole 14 only in an intermediate region in the front-rear direction that does not have the elastic members 15 to 18.
- the holes 14 can be formed in the entire cover nonwoven fabric 20 in the front-rear direction and the width direction.
- the region where the holes 14 are formed is from the portion of the cover nonwoven fabric 20 overlapping the front outer casing 12F to the rear outer casing 12B. It is desirable to continue to the overlapping part.
- each hole 14 has a long hole shape as shown in FIGS. 21(b) and 22(b), and also has a perfect circle shape as shown in FIGS. 21(e), (f) and 22(e).
- the shape may be an arbitrary shape such as an ellipse, a triangle, a rectangle, a polygon such as a rhombus, a star shape, or a cloud shape as shown in FIGS.
- holes 14 having different shapes may be mixed.
- the dimensions of the individual holes 14 are not particularly limited, but the dimension in the CD direction (dimension of the longest portion) 14L is preferably 0.6 to 5.0 mm, particularly preferably 0.7 to 2.0 mm, and the dimension in the MD direction is preferably.
- the dimension (the dimension of the longest portion) 14W is preferably 0.6 to 5.0 mm, particularly preferably 0.6 to 1.2 mm.
- the dimension in the MD direction It is preferable that (the dimension of the longest part) is 1.2 to 2.5 times the dimension (the dimension of the longest part) in the CD direction orthogonal to this.
- the longitudinal direction of the holes 14 is preferably the MD direction of the nonwoven fabric, but may be the CD direction or the oblique direction inclined with respect to these.
- the MD direction of the nonwoven fabric is equal to the width direction WD in the outer body 12 of the pants-type disposable diaper and equal to the front-rear direction LD in the inner body 200 of the pants-type disposable diaper, except for the fastening tape in the tape-type disposable diaper.
- the part LD is in the front-back direction LD.
- each hole 14 may be appropriately determined, but the area is preferably about 0.1 to 2.7 mm 2 (particularly 0.1 to 1.0 mm 2 ), and the area ratio is 1. It is preferably about 0 to 15.0% (particularly 5.0 to 10.0%).
- the planar arrangement of the holes 14 can be appropriately determined and may be irregular, or may be a pattern or a character, but a regularly repeated planar arrangement is preferable.
- FIGS. 21A, 21 ⁇ /b>C, and 21 ⁇ /b>D in the planar array of all holes 14, rows of holes 14 linearly arranged at a predetermined interval in the CD direction have a predetermined interval in the MD direction. It is preferable that it is in a matrix form that repeats at intervals.
- the distance 14x between the holes 14 in the MD direction is shorter than the distance 14y between the holes 14 in the CD direction, and as shown in FIG.
- the distance 14x in the MD direction is substantially equal to the distance 14y in the CD direction between the holes 14, or, as shown in FIG. 21D, the distance 14x in the MD direction between the holes 14 is greater than the distance 14y in the CD direction between the holes 14.
- the rows 91 and 92 of holes linearly arranged at a predetermined interval in the CD direction are spaced in the MD direction and are displaced in the CD direction. It can be arranged side by side.
- the example shown in FIG. 21B is a so-called staggered (hexagonal lattice) arrangement in which the holes 14 are arranged alternately in the adjacent hole rows 91 and 92. Further, as shown in FIG.
- the holes 14 are arranged in a wavy line having a center line along the direction orthogonal to the MD direction. Also, the row of holes 14 arranged at intervals in the direction orthogonal to the MD direction is included in the row arranged at intervals in the MD direction.
- the size and shape of the holes 14 in the first hole array 91 and the size and shape of the holes 14 in the second hole array 92 may be the same, but it is more preferable that at least one of them is different.
- the CD-direction spacing 14y and the MD-direction spacing 14x of the holes 14 may be constant or may change. These can be appropriately determined, but in consideration of air permeability, it is desirable that the distance 14y in the CD direction between the holes 14 is 0.9 to 8.0 mm, and particularly 1.0 to 3.0 mm. It is desirable that the MD direction interval 14x is within the range of 2.0 to 10 mm, and particularly 3.0 to 5.0 mm. In particular, rows of holes 14 aligned in the CD direction with a CD direction interval 14y narrower than the CD direction size 14L of the holes 14 repeat at predetermined intervals in the MD direction, and the MD direction interval 14x is greater than the CD direction size 14L of the holes 14.
- a large width (more preferably 3 times or more the dimension 14W of the hole 14 in the MD direction) makes the improvement of air permeability remarkably, and does not impair the softness and bulkiness, and is important in the MD direction during manufacturing. Is preferable because the decrease in tensile strength is less. Particularly in this case, it is preferable that the shape of the hole 14 is elongated in the CD direction.
- the planar arrangement of the holes 14 is such that a group 90 of holes 14 arranged so as to have a single wavy shape continuing in the MD direction is spaced in the CD direction.
- the groups 90 of the holes 14 that are arranged at intervals so as to form a chain that continues in the MD direction may be arranged at intervals in the CD direction.
- the group 90 of the holes 14 arranged in a chain shape is not particularly limited as long as the portions where the holes 14 are arranged in an annular shape repeat at intervals in the MD direction. For example, as shown in FIG.
- the groups 90 of holes 14 arranged so as to form a double wavy shape may be arranged at intervals in the CD direction, or may have a chain shape as shown in FIG.
- “the groups 90 of holes 14 are arranged at intervals in the CD direction” means that there is a non-hole portion 93 that is straight and continuous in the MD direction between the groups 90 of holes 14 that are adjacent in the CD direction. Means to have.
- the array shape of the holes 14 in the group 90 can be appropriately determined as long as it is in the above-mentioned wavy shape.
- the peaks and valleys of an arc curve as shown in FIG. 22(a) are repeatedly wavy, or as shown in FIG. 22(b).
- 22D a rectangular wave as shown in FIG. 22D, a sinusoidal curve like the group 90 of the holes 14 in the middle of FIG. At least one of them may have a regular or irregularly changing shape, or another irregular shape.
- the distance 14x in the MD direction between the holes 14 in the group 90 of holes 14 may be constant or may change, and can be appropriately determined. Considering the improvement of the air permeability by the holes 14, it is desirable that the thickness is in the range of 2.0 to 10 mm, particularly 3.0 to 5.0 mm.
- the spacing 14y in the CD direction of the holes 14 in the row 94 of each hole 14 may change, or in the example shown in FIGS. 22A and 22B. May be constant.
- the distance 14y in the CD direction between the holes 14 in the row 94 of holes 14 is preferably in the range of 0.9 to 8.0 mm, particularly 1.0 to 3.0 mm.
- the CD-direction spacing 14y of the holes 14 in the row 94 of holes 14 may be longer or the same as the MD-direction spacing 14x of the holes 14 in the group 90 of holes 14 (2 to It is desirable to be about 5 times).
- the cross-sectional shape of the hole 14 is not particularly limited.
- the hole 14 is a punched type hole whose peripheral edge is formed by the cut ends of the fibers, there is almost no cut end of the fiber at the peripheral edge of the hole 14, and the pin is inserted between the fibers and expanded. It may be a non-punching type hole (having a high fiber density at the edge) formed by the above.
- the punched-type hole has a hole 14 whose diameter becomes smaller toward the middle in the thickness direction, but which is not shown but becomes smaller toward one side in the thickness direction. May be.
- the non-punching type hole 14 is such that the diameter of the hole 14 decreases from the pin insertion side to the opposite side. This includes not only those in which the diameter of the holes 14 continues to decrease throughout the thickness direction of the nonwoven fabric layer, but also those in which the decrease in the diameter of the holes 14 almost disappears in the middle of the thickness direction.
- a fiber is extruded to the side opposite to the pin insertion side at the edge of the hole 14 on the side opposite to the pin insertion side.
- the portion (burr) 14e is formed and the protruding portion 14e is not formed on the pin insertion side, and as shown in FIG.
- the fiber is pin-inserted at the edge of the hole 14 on the side opposite to the pin insertion side.
- the protrusion 14e extruded on the side opposite to the side is formed, and the pin insertion side includes the protrusion 14e formed by extruding the fiber on the pin insertion side.
- the protrusion height 14h of the protrusion 14e is substantially uniform as shown in FIG. 24(a), and the protrusion 14e is as shown in FIG. 24(c). It includes a facing portion having the highest protruding height 14i and a facing portion facing in a direction orthogonal to the protruding height 14i and having a lowest protruding height 14j.
- the protrusions 14e be cylindrical in a continuous manner in the circumferential direction of the hole, but the protrusions 14e of some or all of the holes 14 are formed only in a portion of the hole 14 in the circumferential direction. Good.
- the projecting heights 14h, 14i, 14j are preferably about 0.2 to 1.2 mm.
- the highest protrusion height 14i of the protrusion 14e is preferably about 1.1 to 1.4 times the lowest protrusion height 14j.
- the protrusion height of the protrusion 14e may change in the circumferential direction of the hole 14.
- a protruding portion (burr) 14e is formed in which the protruding height 14i of the facing portion of the hole 14 in the longitudinal direction is higher than the protruding height 14j of the facing portion in the direction orthogonal to the longitudinal direction.
- the protrusion 14e of the hole 14 may have a fiber density lower than that of the surrounding portion, but it is preferable that the fiber density is the same or higher.
- the perforated nonwoven fabric has a fineness of 0.1 to 5.0 dtex (more preferably 1.0 to 3.0 dtex), a basis weight of 15 to 20 g/m 2 (more preferably 15 to 18 g/m 2 ), and a thickness of 0.
- a long fiber non-woven fabric of 3 to 0.8 mm (more preferably 0.3 to 0.6 mm) when the hole 14 is formed by inserting the pin, the protrusion 14e formed at the edge of the hole 14 becomes low. .. More specifically, in the case of the long-fiber non-woven fabric in the above specific range, it is difficult for the fibers to be extruded in the thickness direction when forming the pin insertion hole.
- the fibers to which force is applied by inserting the pins are continuous (continuous fibers) while being entangled throughout the nonwoven fabric, and the movement of fibers at the part to which force is applied by inserting the pins is suppressed by the part connected to the outside. Is. Furthermore, since the long-fiber non-woven fabric in the above-mentioned specific range basically has an appropriately low fiber density, the movement of the fibers in the direction orthogonal to the thickness direction is relatively easy. As a result, when the pin is inserted into the long-fiber non-woven fabric in the specific range described above and the hole 14 having the size in the specific range is formed, the fibers near the pin radiate around the insertion direction of the pin when the pin is inserted.
- the protrusion 14e Since the protrusion 14e is formed while being pushed in the direction, the protrusion 14e is formed, but its height becomes low. Therefore, a high density portion having a higher fiber density than the surroundings is formed at the edge of the hole 14.
- the high density portion has an advantage that the shadow between the periphery of the hole and the hole becomes stronger and the visibility of the hole is improved.
- the perforated nonwoven fabric has a supporting surface opposite to the exposed surface exposed to the outside, and another sheet facing the supporting surface (when the perforated nonwoven fabric is the cover sheet 20, the liquid impermeable sheet 11 is not It becomes a sheet) and can be adhered via the hot melt adhesive 20H.
- This adhesive pattern is not particularly limited, but like the adhesive structure of the cover nonwoven fabric 20 and the liquid impermeable sheet 11 shown in FIG. It is preferable that the hot melt adhesive 20H does not exist and that the hot melt adhesive 20H exists in a continuous surface state except for the peripheral portion 14c of the region overlapping the hole 14. Since there is no hot melt adhesive 20H on the center side of the peripheral portion 14c of the region overlapping with the hole 14, the hot melt adhesive 20H does not make it sticky and the projection 14e of the hole 14 is securely fixed.
- FIGS. 11A and 11B As a typical adhesive state, as shown in FIGS. 11A and 11B, there is no hot melt adhesive 20H in the area overlapping the hole 14, and the hot melt adhesive 20H is continuous outside the area overlapping the hole 14. As shown in FIGS. 11( c) and 11 (d ), the hot melt adhesive 20 ⁇ /b>H protrudes from the peripheral portion 14 c of the area overlapping the hole 14, but the peripheral edge of the area overlapping the hole 14 as shown in FIGS. It is possible to exemplify a state in which the hot melt adhesive 20H does not exist on the center side of the portion 14c, and the hot melt adhesive 20H exists in a continuous surface state other than the peripheral portion 14c of the region overlapping the hole 14.
- the width of the hot melt adhesive 20H protruding from the peripheral portion 14c of the area overlapping the holes 14 is half the thickness of the perforated nonwoven fabric or less, and preferably about 0.5 mm or less. Further, it is desirable that the hot melt adhesive 20H does not exist in a portion of 80% or more of the area overlapping the hole 14.
- Such an adhesive structure can be formed by the method described in Patent Document 4, for example.
- the thickness is 0.30 to 1.5 mm and the minimum dimension of the hole 14 (dimension in MD direction and CD direction).
- the shorter one means, for example, the elliptical hole 14 having a long axis along the MD direction means the dimension in the CD direction, and the circle means the diameter) is 0.6 to 5 mm.
- the whiteness of the exposed surface of the perforated nonwoven fabric is 70% or more, the whiteness of the outer portion of the hole 14 is high, so that the outer portion of the hole 14 and the shadow generated on the edge of the hole 14 are separated from each other. This is preferable because the difference becomes large and the holes 14 are easily visible.
- the thickness of the perforated nonwoven fabric is particularly preferably 0.35 to 1.2 mm.
- the minimum size of the pores 14 of the perforated nonwoven fabric that is particularly preferable is 0.60 to 1.2 mm.
- the whiteness of the exposed surface of the particularly preferred porous nonwoven fabric is 73% or more, and more preferably 80% or more.
- the perforated non-woven fabric has a fineness of constituent fibers of about 1.8 to 6.0 dtex and a basis weight of about 15 to 25 g/m 2, and the lack of whiteness is caused by containing an appropriate amount of white pigment such as titanium oxide. It is preferable to supplement.
- a perforated non-woven fabric satisfying such conditions and having sufficient strength a spun-bonded non-woven fabric having perforations is preferable.
- the whiteness of the perforated non-woven fabric is preferably 85% or less.
- the display is a pattern for decoration (including pictures and one-point characters), function display such as usage and use assistance, size, etc., or mark display such as manufacturer, product name, characteristic function etc. , Is added to an appropriate member by printing or the like.
- the whiteness of the other sheet facing the supporting surface of the perforated nonwoven fabric is particularly limited.
- the surface of the other sheet on the side of the perforated nonwoven fabric is a portion exposed through the holes 14.
- the whiteness of at least the non-colored portion on the surface of the perforated nonwoven fabric in the other sheet is 70% or more, more preferably 80% or more, like the exposed surface of the perforated nonwoven fabric, this whiteness is By exposing the high portion to the inside of the hole 14, the difference between the inner portion of the hole 14 and the shadow generated on the edge of the hole 14 becomes large, and the hole 14 becomes easier to be visually recognized.
- the display may be added to other sheets facing the supporting surface of the perforated nonwoven fabric by printing or the like, and the whiteness of the colored portion for such display does not exceed 70%. Sometimes. However, since the hole 14 overlapping the colored portion has a good visibility with the colored portion as a background, at least the non-colored portion (non-printed portion) has high whiteness, and thus the visibility of the hole 14 as a whole is high. improves.
- the "front-back direction” means the direction indicated by the symbol LD in the drawing (longitudinal direction), the "width direction” means the direction indicated by WD in the drawing (left-right direction), and the front-back direction and the width direction. Are orthogonal.
- the MD direction of the nonwoven fabric is the direction of fiber orientation of the nonwoven fabric.
- the fiber orientation is the direction along which the fibers of the non-woven fabric follow, and for example, the fiber orientation can be determined from the measurement method according to the fiber orientation test method based on the zero distance tensile strength of TAPPI standard method T481 and the tensile strength ratio in the front-back direction and the width direction. It can be determined by a simple measuring method for determining the orientation direction.
- ⁇ "Front side means the side closer to the wearer's skin when wearing the pants-type disposable diaper
- back side means the side farther from the wearer's skin when wearing the pants-type disposable diaper.
- the "front side” means the side of the member that is closer to the wearer's skin when the pants-type disposable diaper is worn, and the “back side” is the skin of the wearer when the pants-type disposable diaper is worn. It means the far side.
- -"Area ratio means the ratio of the target area to the unit area, and is expressed as a percentage by dividing the total area of the target area (for example, pores) in the target area (for example, cover non-woven fabric) by the area of the target area. Is. In a form in which a large number of target portions are provided at intervals, it is desirable to set the target region to a size such that 10 or more target portions are included and obtain the area ratio.
- the area ratio of the holes can be measured by the following procedure using, for example, VHX-1000, trade name of KEYENCE, under the measurement condition of 20 times. (1) Set the lens to 20x and adjust the focus. Adjust the position of the non-woven fabric so that the holes are 4x6.
- -"Expansion rate means the value when the natural length is 100%.
- an extension rate of 200% is synonymous with an extension rate of 2 times.
- Basis weight is measured as follows. After the sample or test piece is pre-dried, the sample or test piece is left in a test room or a device in a standard state (test place is temperature 23 ⁇ 1° C., relative humidity 50 ⁇ 2%) to be in a constant weight state. Pre-drying refers to making a sample or a test piece a constant weight in an environment of a temperature of 100°C. It should be noted that the fiber having the official moisture regain of 0.0% does not need to be pre-dried. Using a template for sampling (100 mm ⁇ 100 mm), a sample having a size of 100 mm ⁇ 100 mm is cut out from the test piece in a constant weight state. The weight of the sample is measured and multiplied by 100 to calculate the weight per 1 square meter, which is used as the basis weight.
- -"Thickness is automatically measured using an automatic thickness measuring device (KES-G5 handy compression measurement program) under the conditions of load: 0.098 N/cm 2 and pressure area: 2 cm 2 .
- the thickness of the perforated nonwoven fabric is measured at a portion other than the pores and the protrusions around the pores.
- the water absorption rate is the "time to the end point" when JIS K7224-1996 "Water absorption rate test method of super absorbent polymer" is performed using 2 g of super absorbent polymer and 50 g of physiological saline. ..
- the "deployed state” means a state in which it is flatly deployed without contraction or slack.
- the dimensions of each part refer to the dimensions in the expanded state, not in the natural length state.
- Melt viscosity is measured at a specified temperature using a Brookfield B type viscometer (spindle No. 027) in accordance with JIS Z8803.
- test or measurement shall be performed in the test room or the equipment in the standard condition (test place is temperature 23 ⁇ 1°C, relative humidity 50 ⁇ 2%). To do.
- the present invention is applicable to all disposable wearable articles such as pants type disposable diapers and tape type disposable diapers, pad type disposable diapers, disposable swimwear, diaper covers, sanitary napkins and the like.
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Abstract
[Problem] To improve the visibility of holes in a perforated non-woven fabric exposed to the outside of a disposable worn article.
[Solution] This problem is resolved by means of a disposable worn article including a perforated non-woven fabric in which multiple holes, penetrating through from the front to the back thereof, are provided spaced apart, characterized in that the perforated non-woven fabric has an exposed surface exposed to the outside, and a supporting surface facing another sheet, and in that the thickness of the perforated non-woven fabric is 0.30 to 1.5 mm, the minimum dimension of the holes is 0.6 to 5 mm, and the brightness of the exposed surface of the perforated non-woven fabric is at least equal to 70%.
Description
本発明は、有孔不織布を貼り付けた部分を有する使い捨て着用物品に関するものである。
The present invention relates to a disposable wearing article having a portion to which a perforated nonwoven fabric is attached.
使い捨ておむつや生理用ナプキン等の使い捨て着用物品の多くは、布のような外観及び肌触りとするために製品外面や内面等に不織布が使用されている。この不織布としては、繊維間隙以外に孔を有しない無孔不織布の他、表裏に貫通する孔を多数有する有孔不織布が用いられる(特許文献1~4参照)。
Many non-woven articles such as disposable diapers and sanitary napkins use non-woven fabric on the outer and inner surfaces of the product to give it a cloth-like appearance and feel. As this non-woven fabric, there are used non-perforated non-woven fabrics having no holes other than fiber gaps, and perforated non-woven fabrics having a large number of holes penetrating the front and back (see Patent Documents 1 to 4).
有孔不織布は、通気性や通液性を向上する機能美を付加するものとしても効果があり、したがって孔の存在をより明瞭に視認できることも極めて重要である(視覚的効果)。
ㆍThe perforated non-woven fabric has the effect of adding functional beauty to improve breathability and liquid permeability, and therefore it is also extremely important that the existence of pores can be visually recognized more clearly (visual effect).
しかしながら、使い捨て着用物品に用いられる不織布はある程度薄いため、孔がある程度まで小さくなると、孔が周囲の無孔部分に同化することにより、孔の有無を視認しにくくなるという問題点があった。これでは、視覚的効果が十分に発揮されず、通気性や通液性の向上機能が使用者に正しく伝わりにくくなってしまう。
However, since the non-woven fabric used for disposable wearable articles is thin to some extent, if the pores become small to some extent, it becomes difficult to visually recognize the presence or absence of the pores by assimilating the pores with the surrounding non-porous portion. In this case, the visual effect is not sufficiently exerted, and it becomes difficult for the user to properly transmit the function of improving breathability and liquid permeability.
そこで、本発明の主たる課題は、使い捨て着用物品において外部に露出する有孔不織布の孔の視認性を改善すること等にある。
Therefore, the main problem of the present invention is to improve the visibility of the holes of the perforated nonwoven fabric exposed to the outside in the disposable wearing article.
上記課題を解決した本発明の代表的態様は次記のとおりである。
<第1の態様>
表裏に貫通する孔が間隔を空けて多数設けられた有孔不織布を有しており、
前記有孔不織布は、外部に露出する露出面と、他のシートに面する支持面とを有している、
使い捨て着用物品であって、
前記有孔不織布の厚みは0.30~1.5mmであり、
前記孔の最小寸法は0.6~5mmであり、
前記有孔不織布における前記露出面の白色度は70%以上である、
ことを特徴とする使い捨て着用物品。 Representative aspects of the present invention that have solved the above problems are as follows.
<First mode>
It has a perforated non-woven fabric provided with a large number of holes penetrating on the front and back at intervals,
The perforated nonwoven fabric has an exposed surface exposed to the outside and a supporting surface facing another sheet,
A disposable wearing article,
The thickness of the perforated nonwoven fabric is 0.30 to 1.5 mm,
The minimum dimension of the holes is 0.6-5 mm,
The whiteness of the exposed surface of the perforated nonwoven fabric is 70% or more,
A disposable wearing article characterized by the above.
<第1の態様>
表裏に貫通する孔が間隔を空けて多数設けられた有孔不織布を有しており、
前記有孔不織布は、外部に露出する露出面と、他のシートに面する支持面とを有している、
使い捨て着用物品であって、
前記有孔不織布の厚みは0.30~1.5mmであり、
前記孔の最小寸法は0.6~5mmであり、
前記有孔不織布における前記露出面の白色度は70%以上である、
ことを特徴とする使い捨て着用物品。 Representative aspects of the present invention that have solved the above problems are as follows.
<First mode>
It has a perforated non-woven fabric provided with a large number of holes penetrating on the front and back at intervals,
The perforated nonwoven fabric has an exposed surface exposed to the outside and a supporting surface facing another sheet,
A disposable wearing article,
The thickness of the perforated nonwoven fabric is 0.30 to 1.5 mm,
The minimum dimension of the holes is 0.6-5 mm,
The whiteness of the exposed surface of the perforated nonwoven fabric is 70% or more,
A disposable wearing article characterized by the above.
(作用効果)
本発明者は、有孔不織布の孔の視認性について研究するうちに、有孔不織布の露出面の白色度が低いと、孔の視認性が低下することを知見した。その理由は定かではないが、おおむね次のとおりであると考えられる。すなわち、孔の視認性は孔の縁に生ずる陰影の程度により変化し、有孔不織布の白色度が70%未満であると、孔の外側の部分の白色度が低いために、孔の外側の部分と孔の縁に生ずる陰影との差が少なくなり、孔の視認性が低下する。この傾向は、特に有孔不織布の厚み及び孔の最小寸法が上記範囲内にあるときに顕著となる。ここで、有孔不織布の白色度が70%以上であると、孔の外側の部分の白色度が高いために、孔の外側の部分と孔の縁に生ずる陰影との差が大きくなり、不織布がある程度薄く、かつ孔がある程度小さい場合でも、孔を視認しやすくなるのである。本使い捨て着用物品は、このような知見に基づくものであり、上記のとおり、不織布がある程度薄く、かつ孔がある程度小さい場合に、有孔不織布の白色度が70%以上とすることにより、孔の視認性を向上させたところに特徴を有するものである。 (Action effect)
The present inventor, while studying the visibility of the pores of the perforated nonwoven fabric, found that the visibility of the pores decreased when the whiteness of the exposed surface of the perforated nonwoven fabric was low. The reason for this is not clear, but it is thought to be roughly as follows. That is, the visibility of the holes changes depending on the degree of shading generated at the edges of the holes, and if the whiteness of the perforated nonwoven fabric is less than 70%, the whiteness of the outer portion of the holes is low, so The difference between the portion and the shadow generated at the edge of the hole is reduced, and the visibility of the hole is reduced. This tendency becomes remarkable especially when the thickness of the perforated nonwoven fabric and the minimum size of the pores are within the above ranges. Here, when the whiteness of the perforated nonwoven fabric is 70% or more, the whiteness of the outer portion of the hole is high, so that the difference between the outer portion of the hole and the shadow generated on the edge of the hole becomes large, and the nonwoven fabric Even if the hole is thin to some extent and the hole is small to some extent, it becomes easy to visually recognize the hole. The present disposable wearing article is based on such knowledge. As described above, when the nonwoven fabric is thin to some extent and the pores are small to some extent, the whiteness of the perforated nonwoven fabric is 70% or more, and The feature is that the visibility is improved.
本発明者は、有孔不織布の孔の視認性について研究するうちに、有孔不織布の露出面の白色度が低いと、孔の視認性が低下することを知見した。その理由は定かではないが、おおむね次のとおりであると考えられる。すなわち、孔の視認性は孔の縁に生ずる陰影の程度により変化し、有孔不織布の白色度が70%未満であると、孔の外側の部分の白色度が低いために、孔の外側の部分と孔の縁に生ずる陰影との差が少なくなり、孔の視認性が低下する。この傾向は、特に有孔不織布の厚み及び孔の最小寸法が上記範囲内にあるときに顕著となる。ここで、有孔不織布の白色度が70%以上であると、孔の外側の部分の白色度が高いために、孔の外側の部分と孔の縁に生ずる陰影との差が大きくなり、不織布がある程度薄く、かつ孔がある程度小さい場合でも、孔を視認しやすくなるのである。本使い捨て着用物品は、このような知見に基づくものであり、上記のとおり、不織布がある程度薄く、かつ孔がある程度小さい場合に、有孔不織布の白色度が70%以上とすることにより、孔の視認性を向上させたところに特徴を有するものである。 (Action effect)
The present inventor, while studying the visibility of the pores of the perforated nonwoven fabric, found that the visibility of the pores decreased when the whiteness of the exposed surface of the perforated nonwoven fabric was low. The reason for this is not clear, but it is thought to be roughly as follows. That is, the visibility of the holes changes depending on the degree of shading generated at the edges of the holes, and if the whiteness of the perforated nonwoven fabric is less than 70%, the whiteness of the outer portion of the holes is low, so The difference between the portion and the shadow generated at the edge of the hole is reduced, and the visibility of the hole is reduced. This tendency becomes remarkable especially when the thickness of the perforated nonwoven fabric and the minimum size of the pores are within the above ranges. Here, when the whiteness of the perforated nonwoven fabric is 70% or more, the whiteness of the outer portion of the hole is high, so that the difference between the outer portion of the hole and the shadow generated on the edge of the hole becomes large, and the nonwoven fabric Even if the hole is thin to some extent and the hole is small to some extent, it becomes easy to visually recognize the hole. The present disposable wearing article is based on such knowledge. As described above, when the nonwoven fabric is thin to some extent and the pores are small to some extent, the whiteness of the perforated nonwoven fabric is 70% or more, and The feature is that the visibility is improved.
なお、白色度は、JIS P8148:2001に規定された「ISO白色度(拡散青色光反射率)」により測定される値を意味する。特に、測定対象が有孔不織布の場合には、少なくとも最上面の試験片の孔とその下側に隣接する試験片の孔とが重ならないように積層した試験片束を用いる。同規定では試料寸法が規定されているが、測定装置により測定可能である限り試料寸法の制限はないものとする。製品における有孔不織布の白色度を測定する場合、測定に十分な寸法の試料が得られないときには、同一素材を用いて試料を作製し、白色度を測定することができる。白色度の測定装置としては、例えば日本電色工業株式会社製の簡易型分光色差計NF333や、分光式白色計PF-10型を用いることができる。また、孔の「最小寸法」とは、MD方向の寸法及びCD方向の寸法のうち短い方の寸法を意味する。
The whiteness means a value measured by "ISO whiteness (diffuse blue light reflectance)" specified in JIS P8148:2001. In particular, when the object to be measured is a perforated nonwoven fabric, a test piece bundle is used in which at least the holes of the test piece on the uppermost surface and the holes of the test piece adjacent to the lower side do not overlap. Although the sample size is specified in the same regulation, the sample size is not limited as long as it can be measured by the measuring device. When measuring the whiteness of a perforated nonwoven fabric in a product, if a sample having a dimension sufficient for the measurement cannot be obtained, the whiteness can be measured by preparing a sample using the same material. As the whiteness measuring device, for example, a simple spectral color difference meter NF333 manufactured by Nippon Denshoku Industries Co., Ltd. or a spectroscopic white meter PF-10 type can be used. The “minimum dimension” of the hole means the shorter dimension of the MD dimension and the CD dimension.
<第2の態様>
前記有孔不織布は、構成繊維の繊度が1.8~6.0dtex、かつ目付けが15~25g/m2の、白色顔料を含有する不織布である、
第1の態様の使い捨て着用物品。 <Second mode>
The perforated non-woven fabric is a non-woven fabric containing a white pigment with a fineness of constituent fibers of 1.8 to 6.0 dtex and a basis weight of 15 to 25 g/m 2 .
The disposable wearing article of the first aspect.
前記有孔不織布は、構成繊維の繊度が1.8~6.0dtex、かつ目付けが15~25g/m2の、白色顔料を含有する不織布である、
第1の態様の使い捨て着用物品。 <Second mode>
The perforated non-woven fabric is a non-woven fabric containing a white pigment with a fineness of constituent fibers of 1.8 to 6.0 dtex and a basis weight of 15 to 25 g/m 2 .
The disposable wearing article of the first aspect.
(作用効果)
有孔不織布の白色度を上げるためには密度を高くすることもできるが、費用が嵩むだけでなく、柔軟性も低下する。よって、有孔不織布は繊度及び目付けを上記範囲内とし、白色度の不足を酸化チタン等の白色顔料を適量含有させることにより補うことが好ましい。 (Action effect)
Although it is possible to increase the density in order to increase the whiteness of the perforated nonwoven fabric, not only the cost increases but also the flexibility decreases. Therefore, it is preferable that the fineness and basis weight of the non-woven fabric with pores are within the above ranges, and the lack of whiteness is compensated by containing an appropriate amount of a white pigment such as titanium oxide.
有孔不織布の白色度を上げるためには密度を高くすることもできるが、費用が嵩むだけでなく、柔軟性も低下する。よって、有孔不織布は繊度及び目付けを上記範囲内とし、白色度の不足を酸化チタン等の白色顔料を適量含有させることにより補うことが好ましい。 (Action effect)
Although it is possible to increase the density in order to increase the whiteness of the perforated nonwoven fabric, not only the cost increases but also the flexibility decreases. Therefore, it is preferable that the fineness and basis weight of the non-woven fabric with pores are within the above ranges, and the lack of whiteness is compensated by containing an appropriate amount of a white pigment such as titanium oxide.
<第3の態様>
前記有孔不織布における前記露出面と反対側に重なる部分に、前記有孔不織布の前記露出面から透けて見える表示が印刷されており、
前記有孔不織布の白色度が85%以下である、
第1又は2の態様の連結式使い捨て着用物品。 <Third aspect>
In the portion of the perforated nonwoven fabric that overlaps the opposite side to the exposed surface, a display that is visible through the exposed surface of the perforated nonwoven fabric is printed.
The whiteness of the perforated nonwoven fabric is 85% or less,
The connection-type disposable wearing article according to the first or second aspect.
前記有孔不織布における前記露出面と反対側に重なる部分に、前記有孔不織布の前記露出面から透けて見える表示が印刷されており、
前記有孔不織布の白色度が85%以下である、
第1又は2の態様の連結式使い捨て着用物品。 <Third aspect>
In the portion of the perforated nonwoven fabric that overlaps the opposite side to the exposed surface, a display that is visible through the exposed surface of the perforated nonwoven fabric is printed.
The whiteness of the perforated nonwoven fabric is 85% or less,
The connection-type disposable wearing article according to the first or second aspect.
(作用効果)
有孔不織布の白色度が高すぎると、有孔不織布の裏側に重なる部分に、有孔不織布の外面から透けて見える表示が印刷されている場合に、その表示が見えにくくなるおそれがある。よって、有孔不織布の白色度は上記範囲内であると好ましい。 (Action effect)
If the whiteness of the perforated non-woven fabric is too high, when the display that is seen through from the outer surface of the perforated non-woven fabric is printed on the portion overlapping the back side of the perforated non-woven fabric, the display may be difficult to see. Therefore, the whiteness of the perforated nonwoven fabric is preferably within the above range.
有孔不織布の白色度が高すぎると、有孔不織布の裏側に重なる部分に、有孔不織布の外面から透けて見える表示が印刷されている場合に、その表示が見えにくくなるおそれがある。よって、有孔不織布の白色度は上記範囲内であると好ましい。 (Action effect)
If the whiteness of the perforated non-woven fabric is too high, when the display that is seen through from the outer surface of the perforated non-woven fabric is printed on the portion overlapping the back side of the perforated non-woven fabric, the display may be difficult to see. Therefore, the whiteness of the perforated nonwoven fabric is preferably within the above range.
<第4の態様>
前記他のシートにおける、前記有孔不織布側の面における少なくとも非着色部分の白色度が70%以上である、
第1~3のいずれか1つの態様の使い捨て着用物品。 <Fourth aspect>
In the other sheet, the whiteness of at least the non-colored portion on the surface of the perforated nonwoven fabric side is 70% or more,
The disposable wearing article according to any one of the first to third aspects.
前記他のシートにおける、前記有孔不織布側の面における少なくとも非着色部分の白色度が70%以上である、
第1~3のいずれか1つの態様の使い捨て着用物品。 <Fourth aspect>
In the other sheet, the whiteness of at least the non-colored portion on the surface of the perforated nonwoven fabric side is 70% or more,
The disposable wearing article according to any one of the first to third aspects.
(作用効果)
有孔不織布の支持面に面する他のシートの白色度は特に限定されるものではないが、当該他のシートにおける有孔不織布側の面は、孔を通じて露出する部分である。よって、当該他のシートにおける、有孔不織布側の面における少なくとも非着色部分の白色度が70%以上であると、この白色度の高い部分が孔の内側に露出することにより、孔の内側の部分と孔の縁に生ずる陰影との差が大きくなり、より一層、孔を視認しやすくなる。 (Action effect)
The whiteness of the other sheet facing the supporting surface of the perforated nonwoven fabric is not particularly limited, but the surface of the other sheet on the side of the perforated nonwoven fabric is a portion exposed through the holes. Therefore, when the whiteness of at least the non-colored portion on the surface of the perforated nonwoven fabric side of the other sheet is 70% or more, the portion with high whiteness is exposed inside the hole, and The difference between the portion and the shadow generated at the edge of the hole becomes large, and the hole becomes easier to visually recognize.
有孔不織布の支持面に面する他のシートの白色度は特に限定されるものではないが、当該他のシートにおける有孔不織布側の面は、孔を通じて露出する部分である。よって、当該他のシートにおける、有孔不織布側の面における少なくとも非着色部分の白色度が70%以上であると、この白色度の高い部分が孔の内側に露出することにより、孔の内側の部分と孔の縁に生ずる陰影との差が大きくなり、より一層、孔を視認しやすくなる。 (Action effect)
The whiteness of the other sheet facing the supporting surface of the perforated nonwoven fabric is not particularly limited, but the surface of the other sheet on the side of the perforated nonwoven fabric is a portion exposed through the holes. Therefore, when the whiteness of at least the non-colored portion on the surface of the perforated nonwoven fabric side of the other sheet is 70% or more, the portion with high whiteness is exposed inside the hole, and The difference between the portion and the shadow generated at the edge of the hole becomes large, and the hole becomes easier to visually recognize.
<第5の態様>
吸収体と、吸収体の裏側を覆う通気性を有する液不透過性シートと、この液不透過性シートの裏側を覆うカバー不織布とを備えた、使い捨て着用物品であって、
前記カバー不織布が前記有孔不織布であり、前記液不透過性シートが前記他のシートである、
第1~4のいずれか1つの態様の使い捨て着用物品。 <Fifth aspect>
An absorbent article, a liquid-impermeable sheet having breathability that covers the back side of the absorbent body, and a cover nonwoven fabric that covers the back side of the liquid-impermeable sheet, a disposable wearing article,
The cover non-woven fabric is the perforated non-woven fabric, the liquid impermeable sheet is the other sheet,
The disposable wearing article according to any one of the first to fourth aspects.
吸収体と、吸収体の裏側を覆う通気性を有する液不透過性シートと、この液不透過性シートの裏側を覆うカバー不織布とを備えた、使い捨て着用物品であって、
前記カバー不織布が前記有孔不織布であり、前記液不透過性シートが前記他のシートである、
第1~4のいずれか1つの態様の使い捨て着用物品。 <Fifth aspect>
An absorbent article, a liquid-impermeable sheet having breathability that covers the back side of the absorbent body, and a cover nonwoven fabric that covers the back side of the liquid-impermeable sheet, a disposable wearing article,
The cover non-woven fabric is the perforated non-woven fabric, the liquid impermeable sheet is the other sheet,
The disposable wearing article according to any one of the first to fourth aspects.
(作用効果)
使い捨て着用物品においては、吸収体の裏面を通気性の液不透過性シートで覆い、更に液不透過性シートの裏面をカバー不織布で覆い、使い捨て着用物品を布のような外観とすることが一般的であり、通気性の向上の観点からは液不透過性シートだけでなく、カバー不織布の厚み方向の通気性やカバー不織布と液不透過性シートとの間の通気性も重要となる。また、このカバー不織布は製品の外面に露出するため、その見栄えの良さは、製品の機能美を消費者に訴求するものとなる。よって、前述の白色度の有孔不織布はこのようなカバー不織布に適用するのは好ましい。 (Action effect)
In disposable wearing articles, it is common to cover the back surface of the absorbent body with a breathable liquid impermeable sheet, and further cover the back surface of the liquid impermeable sheet with a cover non-woven fabric to make the disposable wearing article look like a cloth. From the viewpoint of improving air permeability, not only the liquid-impermeable sheet but also the air permeability in the thickness direction of the cover nonwoven fabric and the air permeability between the cover nonwoven fabric and the liquid-impermeable sheet are important. Further, since this cover nonwoven fabric is exposed to the outer surface of the product, its good appearance appeals to consumers the functional beauty of the product. Therefore, the perforated non-woven fabric having the whiteness described above is preferably applied to such a cover non-woven fabric.
使い捨て着用物品においては、吸収体の裏面を通気性の液不透過性シートで覆い、更に液不透過性シートの裏面をカバー不織布で覆い、使い捨て着用物品を布のような外観とすることが一般的であり、通気性の向上の観点からは液不透過性シートだけでなく、カバー不織布の厚み方向の通気性やカバー不織布と液不透過性シートとの間の通気性も重要となる。また、このカバー不織布は製品の外面に露出するため、その見栄えの良さは、製品の機能美を消費者に訴求するものとなる。よって、前述の白色度の有孔不織布はこのようなカバー不織布に適用するのは好ましい。 (Action effect)
In disposable wearing articles, it is common to cover the back surface of the absorbent body with a breathable liquid impermeable sheet, and further cover the back surface of the liquid impermeable sheet with a cover non-woven fabric to make the disposable wearing article look like a cloth. From the viewpoint of improving air permeability, not only the liquid-impermeable sheet but also the air permeability in the thickness direction of the cover nonwoven fabric and the air permeability between the cover nonwoven fabric and the liquid-impermeable sheet are important. Further, since this cover nonwoven fabric is exposed to the outer surface of the product, its good appearance appeals to consumers the functional beauty of the product. Therefore, the perforated non-woven fabric having the whiteness described above is preferably applied to such a cover non-woven fabric.
<第6の態様>
前記孔は、前後方向及び幅方向のいずれか一方の方向に間隔を空けて並ぶ孔の列が、他方の方向に間隔を空けて並ぶように配列されており、
前記孔の前記一方の方向の間隔が1.0~5.0mmであり、
前記他方の方向の間隔が2.5~10.0mmである、
第1~5のいずれか1つの態様の使い捨て着用物品。 <Sixth aspect>
The hole is a row of holes arranged at intervals in either one of the front-back direction and the width direction, and arranged so as to be arranged at intervals in the other direction,
The distance between the holes in the one direction is 1.0 to 5.0 mm,
The distance in the other direction is 2.5 to 10.0 mm,
The disposable wearing article according to any one of the first to fifth aspects.
前記孔は、前後方向及び幅方向のいずれか一方の方向に間隔を空けて並ぶ孔の列が、他方の方向に間隔を空けて並ぶように配列されており、
前記孔の前記一方の方向の間隔が1.0~5.0mmであり、
前記他方の方向の間隔が2.5~10.0mmである、
第1~5のいずれか1つの態様の使い捨て着用物品。 <Sixth aspect>
The hole is a row of holes arranged at intervals in either one of the front-back direction and the width direction, and arranged so as to be arranged at intervals in the other direction,
The distance between the holes in the one direction is 1.0 to 5.0 mm,
The distance in the other direction is 2.5 to 10.0 mm,
The disposable wearing article according to any one of the first to fifth aspects.
(作用効果)
有孔不織布の孔の配列は特に限定されるものではないが、本態様のように細かく、かつ規則性のあるパターンで配列されている場合、孔の視認性が特に重要となる。よって、本態様のような孔の配列において、前述の有孔不織布の白色度等を有するのは好ましい。 (Action effect)
The arrangement of the holes in the perforated nonwoven fabric is not particularly limited, but when the holes are arranged in a fine and regular pattern as in the present embodiment, the visibility of the holes becomes particularly important. Therefore, in the arrangement of the holes as in this embodiment, it is preferable to have the whiteness and the like of the aforementioned perforated nonwoven fabric.
有孔不織布の孔の配列は特に限定されるものではないが、本態様のように細かく、かつ規則性のあるパターンで配列されている場合、孔の視認性が特に重要となる。よって、本態様のような孔の配列において、前述の有孔不織布の白色度等を有するのは好ましい。 (Action effect)
The arrangement of the holes in the perforated nonwoven fabric is not particularly limited, but when the holes are arranged in a fine and regular pattern as in the present embodiment, the visibility of the holes becomes particularly important. Therefore, in the arrangement of the holes as in this embodiment, it is preferable to have the whiteness and the like of the aforementioned perforated nonwoven fabric.
<第7の態様>
前記孔は、前後方向及び幅方向のいずれか一方の方向に続く一重の波状又は鎖状をなすように並んだ孔の群が、他方の方向に間隔を空けて並ぶように配列されており、
前記孔の配列は、前記他方の方向に間隔を空けて並ぶ孔の列が、前記一方の方向に間隔を空けて並ぶものであり、
前記孔の列における前記孔の前記他方の方向の間隔が1.0~5.0mmであり、
前記孔の群における前記孔の前記一方の方向の間隔が2.5~10.0mmである、
第1~5のいずれか1つの態様の使い捨て着用物品。 <Seventh mode>
The hole is a group of holes arranged to form a single wavy or chain that continues in either one of the front-rear direction and the width direction, and is arranged so as to be arranged with a space in the other direction,
The arrangement of the holes is such that the rows of holes arranged at intervals in the other direction are arranged at intervals in the one direction,
The distance between the holes in the row of holes in the other direction is 1.0 to 5.0 mm,
The distance between the holes in the group of holes in the one direction is 2.5 to 10.0 mm,
The disposable wearing article according to any one of the first to fifth aspects.
前記孔は、前後方向及び幅方向のいずれか一方の方向に続く一重の波状又は鎖状をなすように並んだ孔の群が、他方の方向に間隔を空けて並ぶように配列されており、
前記孔の配列は、前記他方の方向に間隔を空けて並ぶ孔の列が、前記一方の方向に間隔を空けて並ぶものであり、
前記孔の列における前記孔の前記他方の方向の間隔が1.0~5.0mmであり、
前記孔の群における前記孔の前記一方の方向の間隔が2.5~10.0mmである、
第1~5のいずれか1つの態様の使い捨て着用物品。 <Seventh mode>
The hole is a group of holes arranged to form a single wavy or chain that continues in either one of the front-rear direction and the width direction, and is arranged so as to be arranged with a space in the other direction,
The arrangement of the holes is such that the rows of holes arranged at intervals in the other direction are arranged at intervals in the one direction,
The distance between the holes in the row of holes in the other direction is 1.0 to 5.0 mm,
The distance between the holes in the group of holes in the one direction is 2.5 to 10.0 mm,
The disposable wearing article according to any one of the first to fifth aspects.
(作用効果)
有孔不織布の孔の配列は特に限定されるものではないが、本態様のように細かく、かつ美的規則性のあるパターンで配列されている場合、孔の視認性が特に重要となる。よって、本態様のような孔の配列において、前述の有孔不織布の白色度等を有するのは好ましい。 (Action effect)
The arrangement of the pores in the perforated nonwoven fabric is not particularly limited, but the visibility of the pores is particularly important when they are arranged in a fine and aesthetically regular pattern as in this embodiment. Therefore, in the arrangement of the holes as in this embodiment, it is preferable to have the whiteness and the like of the aforementioned perforated nonwoven fabric.
有孔不織布の孔の配列は特に限定されるものではないが、本態様のように細かく、かつ美的規則性のあるパターンで配列されている場合、孔の視認性が特に重要となる。よって、本態様のような孔の配列において、前述の有孔不織布の白色度等を有するのは好ましい。 (Action effect)
The arrangement of the pores in the perforated nonwoven fabric is not particularly limited, but the visibility of the pores is particularly important when they are arranged in a fine and aesthetically regular pattern as in this embodiment. Therefore, in the arrangement of the holes as in this embodiment, it is preferable to have the whiteness and the like of the aforementioned perforated nonwoven fabric.
本発明によれば、使い捨て着用物品において外部に露出する有孔不織布の孔の視認性が改善する、等の利点がもたらされる。
According to the present invention, advantages such as improved visibility of the holes of the perforated nonwoven fabric exposed to the outside in the disposable wearing article are brought about.
以下、使い捨て着用物品の例について、添付図面を参照しつつ詳説する。断面図における点模様部分はその表側及び裏側に位置する各構成部材を接合する接合手段としての接着剤を示しており、ホットメルト接着剤のベタ、ビード、カーテン、サミット若しくはスパイラル塗布、又はパターンコート(凸版方式でのホットメルト接着剤の転写)などにより、あるいは弾性部材の固定部分はこれに代えて又はこれとともにコームガンやシュアラップ塗布などの弾性部材の外周面への塗布により形成されるものである。ホットメルト接着剤としては、例えばEVA系、粘着ゴム系(エラストマー系)、オレフィン系、ポリエステル・ポリアミド系などの種類のものが存在するが、特に限定無く使用できる。各構成部材を接合する接合手段としてはヒートシールや超音波シール等の素材溶着による手段を用いることもできる。
Below, an example of a disposable wearing article will be described in detail with reference to the attached drawings. The dotted pattern portion in the cross-sectional view shows an adhesive as a joining means for joining the respective constituent members located on the front side and the back side, and solid, bead, curtain, summit or spiral coating of hot melt adhesive, or pattern coating. (Transfer of hot-melt adhesive by letterpress method) or the like, or the fixed portion of the elastic member is formed instead of or together with it by coating the outer peripheral surface of the elastic member such as comb gun or Surelap coating. is there. As the hot-melt adhesive, there are, for example, EVA-based, adhesive rubber-based (elastomer-based), olefin-based, polyester/polyamide-based adhesives, etc., but they can be used without particular limitation. As a joining means for joining the respective constituent members, it is also possible to use means such as heat sealing or ultrasonic sealing by means of material welding.
また、以下の説明における不織布としては、部位や目的に応じて公知の不織布を適宜使用することができる。不織布の構成繊維としては、例えばポリエチレン又はポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維(単成分繊維の他、芯鞘等の複合繊維も含む)の他、レーヨンやキュプラ等の再生繊維、綿等の天然繊維等、特に限定なく選択することができ、これらを混合して用いることもできる。不織布の柔軟性を高めるために、構成繊維を捲縮繊維とするのは好ましい。また、不織布の構成繊維は、親水性繊維(親水化剤により親水性となった繊維を含む)であっても、疎水性繊維若しくは撥水性繊維(撥水剤により撥水性となった繊維を含む)であってもよい。また、不織布は一般に繊維の長さや、シート形成方法、繊維結合方法、積層構造により、短繊維不織布、長繊維不織布、スパンボンド不織布、メルトブローン不織布、スパンレース不織布、サーマルボンド(エアスルー)不織布、ニードルパンチ不織布、ポイントボンド不織布、積層不織布(同一又は類似の不織布層が積層されたSSS不織布等の他、異なる不織布層が積層された、スパンボンド層間にメルトブローン層を挟んだSMS不織布、SMMS不織布等)等に分類されるが、これらのどの不織布も用いることができる。
Also, as the non-woven fabric in the following description, known non-woven fabrics can be appropriately used depending on the site or purpose. The constituent fibers of the non-woven fabric include, for example, synthetic fibers such as olefins such as polyethylene and polypropylene, polyesters, polyamides (including single-component fibers and composite fibers such as core-sheath), and regenerated rayon and cupra. Fibers, natural fibers such as cotton, etc. can be selected without particular limitation, and these can also be mixed and used. In order to increase the flexibility of the nonwoven fabric, it is preferable that the constituent fibers are crimped fibers. Further, even if the constituent fibers of the nonwoven fabric are hydrophilic fibers (including fibers rendered hydrophilic by a hydrophilizing agent), hydrophobic fibers or water repellent fibers (including fibers rendered water repellent by a water repellent) are included. ). Nonwoven fabrics are generally short fiber nonwoven fabrics, long fiber nonwoven fabrics, spunbonded nonwoven fabrics, meltblown nonwoven fabrics, spunlace nonwoven fabrics, thermal bond (air-through) nonwoven fabrics, needle punches, depending on the fiber length, sheet forming method, fiber bonding method, and laminated structure. Non-woven fabric, point bond non-woven fabric, laminated non-woven fabric (SSS non-woven fabric in which the same or similar non-woven fabric layers are laminated, different non-woven fabric layers are laminated, SMS non-woven fabric in which melt blown layer is sandwiched between spun bond layers, SMMS non-woven fabric, etc.), etc. However, any of these non-woven fabrics can be used.
<パンツタイプ使い捨ておむつの例>
図1~図6は、パンツタイプ使い捨ておむつを示している。本パンツタイプ使い捨ておむつは、前身頃Fを構成する前側外装体12F及び後身頃Bを構成する後側外装体12Bと、前側外装体12Fから股間部を経て後側外装体12Bまで延在するように外装体12F,12Bの内側に設けられた内装体200とを備えており、前側外装体12Fの両側部と後側外装体12Bの両側部とが接合されてサイドシール部12Aが形成されることにより、外装体12F,12Bの前後端部により形成される開口が装着者の胴を通すウエスト開口WOとなり、内装体200の幅方向両側において外装体12F,12Bの下縁及び内装体200の側縁によりそれぞれ囲まれる部分が脚を通す脚開口LOとなる。内装体200は、尿等の排泄物等を吸収保持する部分であり、外装体12F,12Bは着用者の身体に対して内装体200を支えるための部分である。また、符号Yは展開状態におけるおむつの全長(前身頃Fのウエスト開口WOの縁から後身頃Bのウエスト開口WOの縁までの前後方向長さ)を示しており、符号Xは展開状態におけるおむつの全幅を示している。 <Example of pants-type disposable diaper>
1 to 6 show a pants-type disposable diaper. The pants-type disposable diaper may extend from the frontexterior body 12F forming the front body F and the rear exterior body 12B forming the back body B, and from the front exterior body 12F to the rear exterior body 12B via the crotch portion. And an interior body 200 provided inside the exterior bodies 12F and 12B, and both side portions of the front exterior body 12F and both side portions of the rear exterior body 12B are joined to form a side seal portion 12A. As a result, the openings formed by the front and rear ends of the outer casings 12F and 12B become waist openings WO through which the wearer's torso passes, and the lower edges of the outer casings 12F and 12B and the inner casing 200 on both sides in the width direction of the inner casing 200. The portions surrounded by the side edges are the leg openings LO through which the legs pass. The inner body 200 is a portion that absorbs and holds excrements such as urine, and the outer bodies 12F and 12B are portions that support the inner body 200 against the wearer's body. The symbol Y indicates the total length of the diaper in the unfolded state (the length in the front-rear direction from the edge of the waist opening WO of the front body F to the edge of the waist opening WO of the back body B), and the symbol X indicates the diaper in the unfolded state. Shows the full width of.
図1~図6は、パンツタイプ使い捨ておむつを示している。本パンツタイプ使い捨ておむつは、前身頃Fを構成する前側外装体12F及び後身頃Bを構成する後側外装体12Bと、前側外装体12Fから股間部を経て後側外装体12Bまで延在するように外装体12F,12Bの内側に設けられた内装体200とを備えており、前側外装体12Fの両側部と後側外装体12Bの両側部とが接合されてサイドシール部12Aが形成されることにより、外装体12F,12Bの前後端部により形成される開口が装着者の胴を通すウエスト開口WOとなり、内装体200の幅方向両側において外装体12F,12Bの下縁及び内装体200の側縁によりそれぞれ囲まれる部分が脚を通す脚開口LOとなる。内装体200は、尿等の排泄物等を吸収保持する部分であり、外装体12F,12Bは着用者の身体に対して内装体200を支えるための部分である。また、符号Yは展開状態におけるおむつの全長(前身頃Fのウエスト開口WOの縁から後身頃Bのウエスト開口WOの縁までの前後方向長さ)を示しており、符号Xは展開状態におけるおむつの全幅を示している。 <Example of pants-type disposable diaper>
1 to 6 show a pants-type disposable diaper. The pants-type disposable diaper may extend from the front
また、本例のパンツタイプ使い捨ておむつは、サイドシール部12Aを有する前後方向範囲(ウエスト開口WOから脚開口LOの上端に至る前後方向範囲)として定まる胴周り領域Tと、脚開口LOを形成する部分の前後方向範囲(前身頃Fのサイドシール部12Aを有する前後方向領域と後身頃Bのサイドシール部12Aを有する前後方向領域との間)として定まる中間領域Lとを有する。胴周り領域Tは、概念的にウエスト開口の縁部を形成する「ウエスト部」Wと、これよりも下側の部分である「ウエスト下方部」Uとに分けることができる。通常、胴周り領域T内に幅方向WDの伸縮応力が変化する境界(例えば弾性部材の太さや伸長率が変化する)を有する場合は、最もウエスト開口WO側の境界よりもウエスト開口WO側がウエスト部Wとなり、このような境界が無い場合は吸収体56又は内装体200よりもウエスト開口WO側がウエスト部Wとなる。これらの前後方向長さは、製品のサイズによって異なり、適宜定めることができるが、一例を挙げると、ウエスト部Wは15~40mm、ウエスト下方部Uは65~120mmとすることができる。一方、中間領域Lの両側縁は被着者の脚周りに沿うようにコ字状又は曲線状に括れており、ここが装着者の脚を入れる部位となる。この結果、展開状態のパンツタイプ使い捨ておむつは、全体として略砂時計形状をなしている。
In addition, the pants-type disposable diaper of this example forms the waist circumference region T defined as the front-rear direction range (the front-rear direction range from the waist opening WO to the upper end of the leg opening LO) having the side seal portion 12A, and the leg opening LO. It has an intermediate region L defined as a front-back direction range (between the front-back direction region having the side seal portion 12A of the front body F and the front-back direction region having the side seal portion 12A of the back body B). The waist circumference region T can be conceptually divided into a “waist portion” W that forms the edge portion of the waist opening and a “waist lower portion” U that is a lower portion thereof. Generally, when the waist circumference region T has a boundary (for example, the thickness or expansion rate of the elastic member changes) in which the expansion/contraction stress in the width direction WD changes, the waist opening WO side is closer to the waist opening WO side than the waist opening WO side boundary. If there is no such boundary, the waist portion W side is closer to the waist opening WO than the absorber 56 or the interior body 200. These lengths in the front-rear direction differ depending on the size of the product and can be appropriately determined. For example, the waist portion W can be 15 to 40 mm and the waist lower portion U can be 65 to 120 mm. On the other hand, both side edges of the intermediate region L are bound in a U-shape or a curved shape along the circumference of the wearer's leg, and this is a part where the wearer's leg is put. As a result, the pants-type disposable diaper in the unfolded state has a substantially hourglass shape as a whole.
(内外接合部)
内装体200の外装体12F,12Bに対する固定は、ヒートシール、超音波シールのような素材溶着による接合手段や、ホットメルト接着剤により行うことができる。図示形態では、内装体200の裏面、つまりこの場合は液不透過性シート11の裏面及び側部ギャザー60の付根部分65に塗布されたホットメルト接着剤を介して外装体12F,12Bの内面に対して固定されている。この内装体200と外装体12F,12Bとを固定する内外接合部201は、両者が重なる領域のほぼ全体に設けることができ、例えば内装体200の幅方向両端部を除いた部分に設けることもできる。 (Internal/external joint)
Theinner body 200 can be fixed to the outer bodies 12F and 12B by a joining means such as heat sealing or ultrasonic sealing by material welding, or a hot melt adhesive. In the illustrated form, on the back surface of the inner body 200, that is, in this case, on the back surface of the liquid impermeable sheet 11 and the inner surface of the outer body 12F, 12B via the hot melt adhesive applied to the root portion 65 of the side gather 60. It is fixed against. The inner and outer joints 201 for fixing the inner body 200 and the outer bodies 12F and 12B can be provided in almost the entire area where they are overlapped with each other. For example, they may be provided in a portion of the inner body 200 excluding both ends in the width direction. it can.
内装体200の外装体12F,12Bに対する固定は、ヒートシール、超音波シールのような素材溶着による接合手段や、ホットメルト接着剤により行うことができる。図示形態では、内装体200の裏面、つまりこの場合は液不透過性シート11の裏面及び側部ギャザー60の付根部分65に塗布されたホットメルト接着剤を介して外装体12F,12Bの内面に対して固定されている。この内装体200と外装体12F,12Bとを固定する内外接合部201は、両者が重なる領域のほぼ全体に設けることができ、例えば内装体200の幅方向両端部を除いた部分に設けることもできる。 (Internal/external joint)
The
(内装体)
内装体200は任意の形状を採ることができるが、図示の形態では長方形である。内装体200は、図3~図5に示されるように、身体側となるトップシート30と、液不透過性シート11と、これらの間に介在された吸収要素50とを備えているものであり、吸収機能を担う本体部である。符号40は、トップシート30を透過した液を速やかに吸収要素50へ移行させるために、トップシート30と吸収要素50との間に設けられた中間シートを示しており、符号60は、内装体200の両脇に排泄物が漏れるのを防止するために、内装体200の両側部から装着者の脚周りに接するように延び出た側部ギャザー60を示している。 (Interior body)
Theinner body 200 can have any shape, but is rectangular in the illustrated form. As shown in FIGS. 3 to 5, the inner body 200 includes the top sheet 30 on the body side, the liquid impermeable sheet 11, and the absorbing element 50 interposed therebetween. Yes, it is the main body that has the absorption function. Reference numeral 40 indicates an intermediate sheet provided between the topsheet 30 and the absorbent element 50 in order to quickly transfer the liquid that has passed through the topsheet 30 to the absorbent element 50, and the reference numeral 60 indicates an interior body. In order to prevent excrement from leaking to both sides of the body 200, side gathers 60 are shown extending from both sides of the inner body 200 so as to come into contact with the wearer's legs.
内装体200は任意の形状を採ることができるが、図示の形態では長方形である。内装体200は、図3~図5に示されるように、身体側となるトップシート30と、液不透過性シート11と、これらの間に介在された吸収要素50とを備えているものであり、吸収機能を担う本体部である。符号40は、トップシート30を透過した液を速やかに吸収要素50へ移行させるために、トップシート30と吸収要素50との間に設けられた中間シートを示しており、符号60は、内装体200の両脇に排泄物が漏れるのを防止するために、内装体200の両側部から装着者の脚周りに接するように延び出た側部ギャザー60を示している。 (Interior body)
The
(トップシート)
トップシート30は、液を透過する性質を有するものであり、例えば、有孔又は無孔の不織布や、多孔性プラスチックシートなどを例示することができる。 (Top sheet)
Thetop sheet 30 has a property of permeating a liquid, and examples thereof include a perforated or non-perforated nonwoven fabric and a porous plastic sheet.
トップシート30は、液を透過する性質を有するものであり、例えば、有孔又は無孔の不織布や、多孔性プラスチックシートなどを例示することができる。 (Top sheet)
The
トップシート30の両側部は、吸収要素50の側縁で裏側に折り返しても良く、また折り返さずに吸収要素50の側縁より側方にはみ出させても良い。
Both sides of the top sheet 30 may be folded back to the back side at the side edges of the absorbent element 50, or may be protruded laterally beyond the side edges of the absorbent element 50 without being folded back.
トップシート30は、裏側の部材に対する位置ずれを防止する等の目的で、ヒートシール、超音波シールのような素材溶着による接合手段や、ホットメルト接着剤により裏側に隣接する部材に固定することが望ましい。図示形態では、トップシート30はその裏面に塗布されたホットメルト接着剤により中間シート40の表面及び包装シート58のうち吸収体56の表側に位置する部分の表面に固定されている。
The top sheet 30 may be fixed to a member adjacent to the back side by a joining means such as heat sealing or ultrasonic sealing by material welding or a hot melt adhesive for the purpose of preventing the top sheet 30 from being displaced with respect to the back side member. desirable. In the illustrated form, the top sheet 30 is fixed to the surface of the intermediate sheet 40 and the surface of the portion of the packaging sheet 58 located on the front side of the absorbent body 56 by a hot melt adhesive applied to the back surface thereof.
(中間シート)
トップシート30を透過した液を速やかに吸収体へ移行させるために、トップシート30より液の透過速度が速い、中間シート(「セカンドシート」とも呼ばれている)40を設けることができる。この中間シート40は、液を速やかに吸収体へ移行させて吸収体による吸収性能を高めるばかりでなく、吸収した液の吸収体からの「逆戻り」現象を防止し、トップシート30上を常に乾燥した状態とすることができる。中間シート40は省略することもできる。 (Intermediate sheet)
In order to quickly transfer the liquid that has permeated thetop sheet 30 to the absorber, an intermediate sheet (also referred to as “second sheet”) 40 having a liquid permeation rate higher than that of the top sheet 30 can be provided. The intermediate sheet 40 not only quickly transfers the liquid to the absorbent body to enhance the absorption performance of the absorbent body, but also prevents the "return" phenomenon of the absorbed liquid from the absorbent body so that the top sheet 30 is always dried. It can be in the state of having been. The intermediate sheet 40 can be omitted.
トップシート30を透過した液を速やかに吸収体へ移行させるために、トップシート30より液の透過速度が速い、中間シート(「セカンドシート」とも呼ばれている)40を設けることができる。この中間シート40は、液を速やかに吸収体へ移行させて吸収体による吸収性能を高めるばかりでなく、吸収した液の吸収体からの「逆戻り」現象を防止し、トップシート30上を常に乾燥した状態とすることができる。中間シート40は省略することもできる。 (Intermediate sheet)
In order to quickly transfer the liquid that has permeated the
中間シート40としては、トップシート30と同様の素材や、スパンレース不織布、スパンボンド不織布、SMS不織布、パルプ不織布、パルプとレーヨンとの混合シート、ポイントボンド不織布又はクレープ紙を例示できる。特にエアスルー不織布が嵩高であるため好ましい。エアスルー不織布には芯鞘構造の複合繊維を用いるのが好ましく、この場合芯に用いる樹脂はポリプロピレン(PP)でも良いが剛性の高いポリエステル(PET)が好ましい。目付けは20~80g/m2が好ましく、25~60g/m2がより好ましい。不織布の原料繊維の太さは2.0~10dtexであるのが好ましい。不織布を嵩高にするために、原料繊維の全部又は一部の混合繊維として、芯が中央にない偏芯の繊維や中空の繊維、偏芯且つ中空の繊維を用いるのも好ましい。
Examples of the intermediate sheet 40 include the same material as the top sheet 30, spunlace nonwoven fabric, spunbond nonwoven fabric, SMS nonwoven fabric, pulp nonwoven fabric, a mixed sheet of pulp and rayon, point bond nonwoven fabric, or crepe paper. Particularly, an air-through nonwoven fabric is preferable because it is bulky. It is preferable to use a composite fiber having a core-sheath structure for the air-through nonwoven fabric. In this case, the resin used for the core may be polypropylene (PP), but polyester (PET) having high rigidity is preferable. Basis weight is preferably 20 ~ 80g / m 2, more preferably 25 ~ 60g / m 2. The raw material fibers of the non-woven fabric preferably have a thickness of 2.0 to 10 dtex. In order to make the nonwoven fabric bulky, it is also preferable to use eccentric fibers having no core at the center, hollow fibers, or eccentric and hollow fibers as the mixed fibers of all or part of the raw material fibers.
図示の形態の中間シート40は、吸収体56の幅より短く中央に配置されているが、全幅にわたって設けてもよい。中間シート40の長手方向長さは、おむつの全長と同一でもよいし、吸収要素50の長さと同一でもよいし、液を受け入れる領域を中心にした短い長さ範囲内であってもよい。
The intermediate sheet 40 in the illustrated form is arranged in the center shorter than the width of the absorber 56, but may be provided over the entire width. The length of the intermediate sheet 40 in the longitudinal direction may be the same as the entire length of the diaper, the length of the absorbent element 50, or may be within a short length range centered on the liquid receiving area.
中間シート40は、裏側の部材に対する位置ずれを防止する等の目的で、ヒートシール、超音波シールのような素材溶着による接合手段や、ホットメルト接着剤により裏側に隣接する部材に固定することが望ましい。図示形態では、中間シート40はその裏面に塗布されたホットメルト接着剤により包装シート58のうち吸収体56の表側に位置する部分の表面に固定されている。
The intermediate sheet 40 may be fixed to a member adjacent to the back side by a joining means such as heat sealing or ultrasonic sealing by material welding, or a member adjacent to the back side for the purpose of preventing displacement of the back side member. desirable. In the illustrated form, the intermediate sheet 40 is fixed to the surface of the portion of the packaging sheet 58 located on the front side of the absorbent body 56 by a hot melt adhesive applied to the back surface thereof.
(液不透過性シート)
液不透過性シート11の素材は、特に限定されるものではないが、例えば、ポリエチレンやポリプロピレン等のオレフィン系樹脂等からなるプラスチックフィルムや、不織布の表面にプラスチックフィルムを設けたラミネート不織布、プラスチックフィルムに不織布等を重ねて接合した積層シートなどを例示することができる。液不透過性シート11には、ムレ防止の観点から好まれて使用されている液不透過性かつ透湿性を有する素材を用いることが好ましい。透湿性を有するプラスチックフィルムとしては、ポリエチレンやポリプロピレン等のオレフィン系樹脂中に無機充填剤を混練して、シートを成形した後、一軸又は二軸方向に延伸して得られた微多孔性プラスチックフィルムが広く用いられている。この他にも、マイクロデニール繊維を用いた不織布、熱や圧力をかけることで繊維の空隙を小さくすることによる防漏性強化、高吸水性樹脂又は疎水性樹脂や撥水剤の塗工といった方法により、プラスチックフィルムを用いずに液不透過性としたシートも、液不透過性シート11として用いることができる。 (Liquid impermeable sheet)
The material of the liquidimpermeable sheet 11 is not particularly limited, but for example, a plastic film made of an olefin resin such as polyethylene or polypropylene, a laminated nonwoven fabric having a plastic film on the surface of the nonwoven fabric, or a plastic film. Examples thereof include a laminated sheet in which nonwoven fabrics and the like are superposed and joined. For the liquid-impermeable sheet 11, it is preferable to use a material that is liquid-impermeable and moisture-permeable, which is preferably used from the viewpoint of preventing stuffiness. As a moisture-permeable plastic film, a microporous plastic film obtained by kneading an inorganic filler in an olefin resin such as polyethylene or polypropylene to form a sheet, and then stretching the sheet in a uniaxial or biaxial direction. Is widely used. In addition to this, a non-woven fabric using microdenier fiber, a method of strengthening leakproofness by reducing the voids of the fiber by applying heat or pressure, coating a super absorbent resin or hydrophobic resin, or a water repellent agent Thus, a liquid-impermeable sheet without using a plastic film can also be used as the liquid-impermeable sheet 11.
液不透過性シート11の素材は、特に限定されるものではないが、例えば、ポリエチレンやポリプロピレン等のオレフィン系樹脂等からなるプラスチックフィルムや、不織布の表面にプラスチックフィルムを設けたラミネート不織布、プラスチックフィルムに不織布等を重ねて接合した積層シートなどを例示することができる。液不透過性シート11には、ムレ防止の観点から好まれて使用されている液不透過性かつ透湿性を有する素材を用いることが好ましい。透湿性を有するプラスチックフィルムとしては、ポリエチレンやポリプロピレン等のオレフィン系樹脂中に無機充填剤を混練して、シートを成形した後、一軸又は二軸方向に延伸して得られた微多孔性プラスチックフィルムが広く用いられている。この他にも、マイクロデニール繊維を用いた不織布、熱や圧力をかけることで繊維の空隙を小さくすることによる防漏性強化、高吸水性樹脂又は疎水性樹脂や撥水剤の塗工といった方法により、プラスチックフィルムを用いずに液不透過性としたシートも、液不透過性シート11として用いることができる。 (Liquid impermeable sheet)
The material of the liquid
液不透過性シート11は、図示のように吸収要素50の裏側に収まる幅とする他、防漏性を高めるために、吸収要素50の両側を回り込ませて吸収要素50のトップシート30側面の両側部まで延在させることもできる。この延在部の幅は、左右それぞれ5~20mm程度が適当である。
The liquid-impermeable sheet 11 has a width that fits on the back side of the absorbent element 50 as shown in the figure, and in order to improve the leakproof property, the liquid-impermeable sheet 11 is wrapped around both sides of the absorbent element 50 so that the side surface of the top sheet 30 of the absorbent element 50 is covered. It can also extend to both sides. It is appropriate that the width of the extending portion is about 5 to 20 mm on each of the left and right sides.
(側部ギャザー)
側部ギャザー60は、内装体200の両側部に沿って前後方向LDの全体にわたり延在し、装着者の脚周りに接して横漏れを防止するために設けられているものであり、一般に立体ギャザーと呼ばれるものや、平面ギャザーと呼ばれるものがこれに含まれる。 (Side gather)
The side gathers 60 extend along the both sides of theinner body 200 in the front-rear direction LD and are provided to contact the wearer's legs and prevent lateral leakage, and are generally three-dimensional. This includes what is called gathers and what is called flat gathers.
側部ギャザー60は、内装体200の両側部に沿って前後方向LDの全体にわたり延在し、装着者の脚周りに接して横漏れを防止するために設けられているものであり、一般に立体ギャザーと呼ばれるものや、平面ギャザーと呼ばれるものがこれに含まれる。 (Side gather)
The side gathers 60 extend along the both sides of the
図3及び図4に示される第1の構造の側部ギャザー60はいわゆる立体ギャザーであり、内装体200の側部から表側に起立するものである。この側部ギャザー60は、付け根側の部分が幅方向の中央側に向かって斜めに起立し、中間部より先端側の部分が幅方向外側に向かって斜めに起立するものであるが、これに限定されるものではなく、全体として幅方向の中央側に起立する形態等、適宜の変更が可能である。
The side gathers 60 of the first structure shown in FIGS. 3 and 4 are so-called three-dimensional gathers, and stand upright from the sides of the interior body 200 to the front side. In the side gathers 60, the base side portion is erected obliquely toward the center side in the width direction, and the tip side portion from the intermediate portion is erected obliquely toward the width direction outer side. The present invention is not limited to this, and can be appropriately changed such as a form in which it stands up on the center side in the width direction as a whole.
より詳細に説明すると、第1の構造の側部ギャザー60は、内装体200の前後方向長さに等しい長さを有する帯状のギャザー不織布62を、先端となる部分で幅方向WDに折り返して二つに折り重ねるとともに、折り返し部分及びその近傍のシート間に、細長状のギャザー弾性部材63を長手方向に沿って伸長状態で、幅方向WDに間隔を空けて複数本固定してなるものである。側部ギャザー60のうち先端部と反対側に位置する基端部(幅方向WDにおいてシート折り返し部分と反対側の端部)は、内装体200における液不透過性シート11より裏側の側部に固定された付根部分65とされ、この付根部分65以外の部分は付根部分65から延び出る本体部分66(折り返し部分側の部分)とされている。また、本体部分66は、幅方向の中央側に向かう付け根側部分と、この付け根側部分の先端から幅方向外側に折り返された先端側部分とからなる。この形態は面接触タイプの側部ギャザー60であるが、幅方向外側に折り返されない線接触タイプの側部ギャザー60も採用することができる。そして、本体部分66のうち前後方向両端部が倒伏状態でトップシート30の側部表面に対して固定された倒伏部分67とされる一方で、これらの間に位置する前後方向の中間部は非固定の自由部分68とされ、この自由部分68に前後方向LDに沿うギャザー弾性部材63が伸長状態で固定されている。
More specifically, in the side gathers 60 of the first structure, a strip-shaped gathered nonwoven fabric 62 having a length equal to the length of the interior body 200 in the front-rear direction is folded back in the width direction WD at the end portion. A plurality of elongated gather elastic members 63 are fixed along the longitudinal direction between the folded-back portions and the sheets in the vicinity thereof while being folded in one and spaced at intervals in the width direction WD. .. A base end portion (an end portion on the opposite side of the sheet folding portion in the width direction WD) of the side gather 60 located on the side opposite to the tip end portion is located on a side portion on the back side of the liquid impermeable sheet 11 in the interior body 200. The root portion 65 is fixed, and the portion other than the root portion 65 is a main body portion 66 (a portion on the folded-back portion side) extending from the root portion 65. In addition, the main body portion 66 is composed of a root side portion facing the center side in the width direction and a tip side portion folded back outward in the width direction from the tip of the root side portion. This form is the surface contact type side gather 60, but a line contact type side gather 60 that is not folded back outward in the width direction can also be adopted. Then, both ends of the main body portion 66 in the front-rear direction are in a laid-down state to be the laid-down portions 67 fixed to the side surface of the top sheet 30, while the intermediate portion in the front-rear direction located between them is not. It is a fixed free portion 68, and the gather elastic member 63 along the front-rear direction LD is fixed to the free portion 68 in an extended state.
ギャザー不織布62としてはスパンボンド不織布(SS、SSS等)やSMS不織布(SMS、SSMMS等)、メルトブロー不織布等の柔軟で均一性・隠蔽性に優れた不織布に、必要に応じてシリコーンなどにより撥水処理を施したものを好適に用いることができ、繊維目付けは10~30g/m2程度とするのが好ましい。ギャザー弾性部材63としては糸ゴム等を用いることができる。スパンデックス糸ゴムを用いる場合は、太さは470~1240dtexが好ましく、620~940dtexがより好ましい。固定時の伸長率は、150~350%が好ましく、200~300%がより好ましい。また、図示のように、二つに折り重ねたギャザー不織布62の間に防水フィルム64を介在させることもでき、この場合には防水フィルム64の存在部分においてギャザー不織布62を部分的に省略することもできるが、製品の外観及び肌触りを布のようにするためには、図示形態のように、少なくとも側部ギャザー60の基端から先端までの外面がギャザー不織布62で形成されていることが必要である。
As the gathered non-woven fabric 62, spun bond non-woven fabric (SS, SSS, etc.), SMS non-woven fabric (SMS, SSMMS, etc.), melt blown non-woven fabric, etc., which is flexible and has excellent uniformity and concealing property, is water-repellent with silicone as necessary The treated product can be preferably used, and the fiber areal weight is preferably about 10 to 30 g/m 2 . As the gather elastic member 63, thread rubber or the like can be used. When using spandex thread rubber, the thickness is preferably 470 to 1240 dtex, and more preferably 620 to 940 dtex. The elongation rate when fixed is preferably 150 to 350%, more preferably 200 to 300%. Further, as shown in the figure, a waterproof film 64 may be interposed between the gathered nonwoven fabrics 62 folded in two, and in this case, the gathered nonwoven fabrics 62 may be partially omitted in the portion where the waterproof film 64 exists. However, in order to make the product look and feel like a cloth, it is necessary that at least the outer surface from the base end to the tip of the side gathers 60 is formed of the gather nonwoven fabric 62, as shown in the figure. Is.
側部ギャザー60の自由部分に設けられるギャザー弾性部材63の本数は2~6本が好ましく、3~5本がより好ましい。配置間隔60dは3~10mmが適当である。このように構成すると、ギャザー弾性部材63を配置した範囲で肌に対して面で当たりやすくなる。先端側だけでなく付け根側にもギャザー弾性部材63を配置しても良い。
The number of gather elastic members 63 provided in the free portion of the side gathers 60 is preferably 2 to 6, and more preferably 3 to 5. It is suitable that the arrangement interval 60d is 3 to 10 mm. According to this structure, the surface of the gather elastic member 63 can easily come into contact with the skin. The gather elastic member 63 may be arranged not only on the tip side but also on the base side.
側部ギャザー60の自由部分68では、ギャザー不織布62の内側層及び外側層の貼り合わせや、その間に挟まれるギャザー弾性部材63の固定に、種々の塗布方法によるホットメルト接着剤及びヒートシールや超音波シール等の素材溶着による固定手段の少なくとも一方を用いることができる。ギャザー不織布62の内側層及び外側層の全面を貼り合わせると柔軟性を損ねるため、ギャザー弾性部材63の接着部以外の部分は接着しないか弱く接着するのが好ましい。図示形態では、コームガンやシュアラップノズル等の塗布手段によりギャザー弾性部材63の外周面にのみホットメルト接着剤を塗布してギャザー不織布62の内側層及び外側層間に挟むことにより、当該ギャザー弾性部材63の外周面に塗布したホットメルト接着剤のみで、ギャザー不織布62の内側層及び外側層へのギャザー弾性部材63の固定と、ギャザー不織布62の内側層及び外側層間の固定とを行う構造となっている。
In the free portion 68 of the side gather 60, a hot melt adhesive and a heat seal or a super-sealing agent by various coating methods are used for bonding the inner layer and the outer layer of the gather nonwoven fabric 62 and fixing the gather elastic member 63 sandwiched therebetween. At least one of fixing means by material welding such as a sonic seal can be used. Since the flexibility is impaired when the entire surfaces of the inner layer and the outer layer of the gathered nonwoven fabric 62 are bonded, it is preferable that the portions other than the bonded portion of the gathered elastic member 63 are not bonded or weakly bonded. In the illustrated embodiment, a hot melt adhesive is applied only to the outer peripheral surface of the gather elastic member 63 by an application means such as a comb gun or a Surelap nozzle, and is sandwiched between the inner layer and the outer layer of the gather nonwoven fabric 62, so that the gather elastic member 63. The gather elastic member 63 is fixed to the inner layer and the outer layer of the gather nonwoven fabric 62 and the gather nonwoven fabric 62 is fixed between the inner layer and the outer layer only with the hot melt adhesive applied to the outer peripheral surface of the gather nonwoven fabric 62. There is.
また、側部ギャザー60に組み込まれる防水フィルム64とギャザー不織布62との固定や、倒伏部分67の内装体200の側部表面への固定に、種々の塗布方法によるホットメルト接着剤、及びヒートシールや超音波シール等の素材溶着による手段の少なくとも一方を用いることができる。図示形態では、防水フィルム64の固定にホットメルト接着剤のスロット塗布を使用している。また、図示形態の倒伏部分67の固定には、ホットメルト接着剤と素材溶着による手段を組み合わせているが、いずれか一方の手段のみで、これらの固定を行うこともできる。
Further, for fixing the waterproof film 64 and the gathered non-woven fabric 62 incorporated in the side gathers 60 and fixing the fallen portion 67 to the side surface of the interior body 200, a hot melt adhesive and heat seal by various coating methods are used. It is possible to use at least one of means such as ultrasonic welding and material welding. In the illustrated form, slot application of a hot melt adhesive is used for fixing the waterproof film 64. Further, the fixing of the collapsed portion 67 in the illustrated form is performed by combining means using a hot melt adhesive and material welding, but it is also possible to fix these by only one of the means.
側部ギャザー60の付根部分65の固定対象は、内装体200におけるトップシート30、液不透過性シート11、吸収要素50等適宜の部材とすることができる。
The base sheet 65 of the side gathers 60 may be fixed to the top sheet 30, the liquid-impermeable sheet 11, the absorbent element 50, and other appropriate members in the interior body 200.
以上のように構成された第1の構造の側部ギャザー60では、ギャザー弾性部材63の収縮力が前後方向両端部を近づけるように作用するが、本体部分66のうち前後方向両端部が起立しないように固定されるのに対して、それらの間は非固定の自由部分とされているため、自由部分のみが図3に示すように身体側に当接するように起立する。特に、付根部分65が内装体200の裏側に位置していると、股間部及びその近傍において側部ギャザー60が幅方向外側に開くように起立するため、側部ギャザー60が脚周りに面で当接するようになり、フィット性が向上するようになる。
In the side gather 60 of the first structure configured as described above, the contracting force of the gather elastic member 63 acts so as to bring both end portions in the front-rear direction closer to each other, but both end portions in the front-rear direction of the main body portion 66 do not stand up. While they are fixed as described above, they are non-fixed free portions, so that only the free portions stand up to abut the body side as shown in FIG. In particular, when the root portion 65 is located on the back side of the inner body 200, the side gathers 60 stand up to open outward in the width direction at the crotch portion and in the vicinity thereof. It comes into contact with each other, and the fit is improved.
第1の構造の側部ギャザー60の寸法は適宜定めることができるが、乳幼児用紙おむつの場合は、例えば図3に示すように、側部ギャザー60の起立高さ(展開状態における本体部分66の幅方向長さ)W6は15~60mm、特に20~40mmであるのが好ましい。また、側部ギャザー60をトップシート30表面と平行になるように、平坦に折り畳んだ状態において最も内側に位置する折り目間の離間距離W3は60~190mm、特に70~140mmであるのが好ましい。
The size of the side gathers 60 of the first structure can be set as appropriate, but in the case of an infant paper diaper, as shown in FIG. 3, for example, the standing height of the side gathers 60 (the main body portion 66 in the unfolded state). The length W6 in the width direction is preferably 15 to 60 mm, particularly preferably 20 to 40 mm. Further, the separation distance W3 between the innermost folds when the side gathers 60 are folded flat so that the side gathers 60 are parallel to the surface of the top sheet 30 is preferably 60 to 190 mm, particularly preferably 70 to 140 mm.
第1の構造の側部ギャザー60は、立体ギャザーのみを含むものとなっているが、立体ギャザー及び平面ギャザーの両方を含むものとしたり、平面ギャザーのみを含むものとしたりすることもできる。図12及び図13は、立体ギャザー及び平面ギャザーの両方を含む、第2の構造の側部ギャザー60を示している。各側部ギャザー60は、内装体200における液不透過性シート11より裏側の側部に固定された付根部分65から、内装体200の側方に突出する第1の部分61(平面ギャザー部分)と、内装体200におけるトップシート30の両側部に固定された付根部分65から、内装体200の表側に突出する第2の部分69(立体ギャザー部分)と含むものである。より詳細には、内装体200の前後方向長さに等しい長さを有する帯状のギャザー不織布62が、付根部分65から側方に延び出て第1の部分61の先端で表側に折り返され、この表側に折り返された部分が第1の部分61を経て第2の部分69に至り、第2の部分69の先端で折り返されている。ギャザー不織布62における折り重なる部分は、対向部分がホットメルト接着剤等により接合される。また、第2の部分69の前後方向両端部は、倒伏状態でトップシート30の側部表面に対して固定された倒伏部分67とされる一方で、これらの間に位置する前後方向の中間部は非固定の自由部分68とされる。第1の部分61の少なくとも前後方向の中間部、及び第2の部分69の自由部分68には、前後方向LDに沿うギャザー弾性部材63が一本又は幅方向WDに間隔を空けて複数本伸長状態で固定されており、その収縮力により第2の部分69の自由部分68が前後方向LDに収縮して脚周りに接する立体ギャザーとなり、また第1の部分61が前後方向LDに収縮して脚周りに接する平面ギャザーとなる。
The side gathers 60 of the first structure include only the three-dimensional gathers, but may include both the three-dimensional gathers and the flat gathers, or may include only the flat gathers. 12 and 13 show a second structure of side gathers 60 that includes both solid and planar gathers. Each side gather 60 has a first portion 61 (a flat gather portion) protruding laterally from the inner body 200 from a root portion 65 fixed to a side portion on the back side of the liquid impermeable sheet 11 in the inner body 200. And a second portion 69 (three-dimensional gather portion) projecting from the root portion 65 fixed to both sides of the top sheet 30 in the interior body 200 to the front side of the interior body 200. More specifically, a belt-shaped gathered nonwoven fabric 62 having a length equal to the length of the interior body 200 in the front-rear direction extends laterally from the root portion 65 and is folded back to the front side at the tip of the first portion 61. The portion folded back to the front side reaches the second portion 69 through the first portion 61, and is folded back at the tip of the second portion 69. Opposing portions of the gathered non-woven fabric 62 that are folded are joined together by a hot melt adhesive or the like. Further, both end portions in the front-rear direction of the second portion 69 are the fall portions 67 fixed to the side surface of the topsheet 30 in the fall state, while the middle portion in the front-rear direction located between them. Is an unfixed free portion 68. At least the middle portion of the first portion 61 in the front-rear direction and the free portion 68 of the second portion 69 have one gather elastic member 63 along the front-rear direction LD or a plurality of gather elastic members 63 extending at intervals in the width direction WD. The free portion 68 of the second portion 69 contracts in the front-rear direction LD by the contracting force and becomes a three-dimensional gather in contact with the periphery of the leg, and the first portion 61 contracts in the front-rear direction LD. It becomes a flat gather that contacts the legs.
第2の構造に関する他の点、例えばギャザー不織布62の素材や、ギャザー弾性部材63の素材等は、第1の構造と同様であるため説明を省略する。
Other points regarding the second structure, for example, the material of the gathered nonwoven fabric 62, the material of the gathered elastic member 63, and the like are the same as those of the first structure, and therefore description thereof is omitted.
(吸収要素)
吸収要素50は、吸収体56と、この吸収体56の全体を包む包装シート58とを有する。包装シート58は省略することもできる。 (Absorptive element)
Theabsorbent element 50 has an absorbent body 56 and a wrapping sheet 58 that wraps the entire absorbent body 56. The packaging sheet 58 may be omitted.
吸収要素50は、吸収体56と、この吸収体56の全体を包む包装シート58とを有する。包装シート58は省略することもできる。 (Absorptive element)
The
(吸収体)
吸収体56は、繊維の集合体により形成することができる。この繊維集合体としては、綿状パルプや合成繊維等の短繊維を積繊したものの他、セルロースアセテート等の合成繊維のトウ(繊維束)を必要に応じて開繊して得られるフィラメント集合体も使用できる。繊維目付けとしては、綿状パルプや短繊維を積繊する場合は、例えば100~300g/m2程度とすることができ、フィラメント集合体の場合は、例えば30~120g/m2程度とすることができる。 (Absorber)
Theabsorber 56 can be formed of a fiber aggregate. This fiber assembly is obtained by laminating short fibers such as cotton-like pulp and synthetic fibers, and filament aggregates obtained by opening tows (fiber bundles) of synthetic fibers such as cellulose acetate as needed. Can also be used. The fiber basis weight may be, for example, about 100 to 300 g/m 2 when laminating cotton-like pulp or short fibers, and about 30 to 120 g/m 2 for a filament aggregate. You can
吸収体56は、繊維の集合体により形成することができる。この繊維集合体としては、綿状パルプや合成繊維等の短繊維を積繊したものの他、セルロースアセテート等の合成繊維のトウ(繊維束)を必要に応じて開繊して得られるフィラメント集合体も使用できる。繊維目付けとしては、綿状パルプや短繊維を積繊する場合は、例えば100~300g/m2程度とすることができ、フィラメント集合体の場合は、例えば30~120g/m2程度とすることができる。 (Absorber)
The
吸収体56は長方形形状でも良いが、図1及び図7にも示すように、前端部、後端部及びこれらの間に位置し、前端部及び後端部と比べて幅が狭い括れ部56Nとを有する砂時計形状を成していると、吸収体56自体と側部ギャザー60の、脚周りへのフィット性が向上するため好ましい。
The absorber 56 may have a rectangular shape, but as shown in FIGS. 1 and 7, the constricted portion 56N located at the front end portion, the rear end portion, and between them and having a narrower width than the front end portion and the rear end portion. It is preferable to form the hourglass shape having “” because the fit of the absorber 56 itself and the side gathers 60 around the legs is improved.
(高吸収性ポリマー粒子)
吸収体56には、その一部又は全部に高吸収性ポリマー粒子を含有させることができる。高吸収性ポリマー粒子とは、「粒子」以外に「粉体」も含む。高吸収性ポリマー粒子としては、この種の使い捨ておむつに使用されるものをそのまま使用できる。 (Super absorbent polymer particles)
Theabsorber 56 may contain superabsorbent polymer particles in a part or all thereof. Superabsorbent polymer particles include "powder" in addition to "particles". As the superabsorbent polymer particles, those used in this type of disposable diaper can be used as they are.
吸収体56には、その一部又は全部に高吸収性ポリマー粒子を含有させることができる。高吸収性ポリマー粒子とは、「粒子」以外に「粉体」も含む。高吸収性ポリマー粒子としては、この種の使い捨ておむつに使用されるものをそのまま使用できる。 (Super absorbent polymer particles)
The
(包装シート)
包装シート58を用いる場合、その素材としては、ティッシュペーパ、特にクレープ紙、不織布、ポリラミ不織布、小孔が開いたシート等を用いることができる。ただし、高吸収性ポリマー粒子が抜け出ないシートであるのが望ましい。クレープ紙に換えて不織布を使用する場合、親水性のSMS不織布(SMS、SSMMS等)が特に好適であり、その材質はポリプロピレン、ポリエチレン/ポリプロピレン複合材などを使用できる。目付けは、5~40g/m2、特に10~30g/m2のものが望ましい。 (Wrapping sheet)
When thepackaging sheet 58 is used, tissue paper, especially crepe paper, non-woven fabric, poly-laminated non-woven fabric, a sheet with small holes, or the like can be used. However, it is desirable that the sheet does not allow the superabsorbent polymer particles to escape. When a non-woven fabric is used instead of the crepe paper, a hydrophilic SMS non-woven fabric (SMS, SSMMS, etc.) is particularly suitable, and the material thereof can be polypropylene, polyethylene/polypropylene composite material or the like. The basis weight is preferably 5 to 40 g/m 2 , particularly 10 to 30 g/m 2 .
包装シート58を用いる場合、その素材としては、ティッシュペーパ、特にクレープ紙、不織布、ポリラミ不織布、小孔が開いたシート等を用いることができる。ただし、高吸収性ポリマー粒子が抜け出ないシートであるのが望ましい。クレープ紙に換えて不織布を使用する場合、親水性のSMS不織布(SMS、SSMMS等)が特に好適であり、その材質はポリプロピレン、ポリエチレン/ポリプロピレン複合材などを使用できる。目付けは、5~40g/m2、特に10~30g/m2のものが望ましい。 (Wrapping sheet)
When the
(外装体)
外装体12F,12Bは、前身頃Fを構成する部分である前側外装体12Fと、後身頃Bを構成する部分である後側外装体12Bとからなり、前側外装体12F及び後側外装体12Bは股間側で連続しておらず、前後方向LDに離間されている(外装二分割タイプ)。この離間距離12dは例えば150~250mm程度とすることができる。また、図14及び図15に示すように、外装体12が、前身頃Fから後身頃Bにかけて股間を通り連続する一体的なものとすることもできる(外装一体タイプ)。 (Exterior body)
The outer casings 12F and 12B include a front outer casing 12F that is a portion that forms the front body F and a rear outer casing 12B that is a portion that forms the rear body B. The front outer casing 12F and the rear outer casing 12B. Is not continuous on the crotch side and is separated in the front-rear direction LD (two-part exterior type). The separation distance 12d can be set to about 150 to 250 mm, for example. In addition, as shown in FIGS. 14 and 15, the exterior body 12 may be an integral one that is continuous through the crotch from the front body F to the back body B (exterior integrated type).
外装体12F,12Bは、前身頃Fを構成する部分である前側外装体12Fと、後身頃Bを構成する部分である後側外装体12Bとからなり、前側外装体12F及び後側外装体12Bは股間側で連続しておらず、前後方向LDに離間されている(外装二分割タイプ)。この離間距離12dは例えば150~250mm程度とすることができる。また、図14及び図15に示すように、外装体12が、前身頃Fから後身頃Bにかけて股間を通り連続する一体的なものとすることもできる(外装一体タイプ)。 (Exterior body)
The
外装体12F,12Bは、胴周り領域Tと対応する前後方向範囲である胴周り部を有する。また、本形態では、前側外装体12Fには中間領域Lと対応する部分を有していないが、後側外装体12Bは胴周り領域Tから中間領域L側に延び出る臀部カバー部Cを有している。図示しないが、前側外装体12Fにも胴周り領域Tから中間領域L側に延び出る鼠蹊カバー部を設けたり、鼠径カバー部は設けるものの臀部カバー部は設けない形態としたり、前側外装体12F及び後側外装体12Bの両方に中間領域Lと対応する部分を設けなくても良い。また、図示形態では、臀部カバー部Cの下縁は、前側外装体12Fの下縁と同様、幅方向WDに沿う直線状に形成しているが、幅方向外側に向かうにつれてウエスト開口側に位置するようになる曲線とすることもできる。
The outer casings 12F and 12B have a waist region that is a front-rear range corresponding to the waist region T. Further, in the present embodiment, the front exterior body 12F does not have a portion corresponding to the intermediate region L, but the rear exterior body 12B has a buttock cover portion C extending from the waist circumference region T to the intermediate region L side. doing. Although not shown, the front exterior body 12F is also provided with a groin cover portion extending from the waist circumference region T to the intermediate region L side, or a groin cover portion is provided but no buttocks cover portion is provided, or the front exterior body 12F and It is not necessary to provide a portion corresponding to the intermediate region L on both of the rear exterior body 12B. Further, in the illustrated embodiment, the lower edge of the buttocks cover portion C is formed in a linear shape along the width direction WD like the lower edge of the front exterior body 12F, but is located on the waist opening side toward the outer side in the width direction. It can also be a curved line.
外装体12F,12Bは、図4及び図5に示されるように、外側シート層12S及び内側シート層12Hがホットメルト接着剤や溶着等の接合手段により接合されたものである。外側シート層12Sを形成するシート材及び内側シート層12Hを形成するシート材は、図5に示す形態のように共通の一枚のシート材とする他、個別のシート材とすることもできる。すなわち、前者の場合、ウエスト開口WOの縁(股間側の縁としても良い)で折り返された一枚のシート材の内側の部分及び外側の部分により内側シート層12H及び外側シート層12Sがそれぞれ形成される。なお、前者の形態では、シート材の資材数が少ないという利点があり、後者の形態では内側シート層12H及び外側シート層12Sを貼り合わせる際に位置ずれしにくいという利点がある。
As shown in FIGS. 4 and 5, the outer casings 12F and 12B are formed by joining the outer sheet layer 12S and the inner sheet layer 12H by a joining means such as a hot melt adhesive or welding. The sheet material forming the outer sheet layer 12S and the sheet material forming the inner sheet layer 12H may be a single sheet material common as in the form shown in FIG. 5, or may be individual sheet materials. That is, in the former case, the inner sheet layer 12H and the outer sheet layer 12S are formed by the inner portion and the outer portion of one sheet material folded at the edge of the waist opening WO (may be the edge on the crotch side). To be done. The former form has an advantage that the number of materials of the sheet material is small, and the latter form has an advantage that the inner sheet layer 12H and the outer sheet layer 12S are less likely to be misaligned.
外側シート層12S及び内側シート層12Hに用いるシート材としては、特に限定無く使用できるが不織布が好ましく、不織布を用いる場合、その目付けは10~30g/m2程度とするのが好ましい。
The sheet material used for the outer sheet layer 12S and the inner sheet layer 12H can be used without particular limitation, but a non-woven fabric is preferable, and when a non-woven fabric is used, its basis weight is preferably about 10 to 30 g/m 2 .
(伸縮領域・非伸縮領域)
外装体12F,12Bには、装着者の胴周りに対するフィット性を高めるために、外側シート層12S及び内側シート層12H間に糸ゴム等の細長状の弾性部材15~19が設けられ、弾性部材の伸縮を伴って幅方向WDに弾性伸縮する伸縮領域が形成されている。この伸縮領域では、自然長の状態では外側シート層12S及び内側シート層12Hが弾性部材の収縮に伴って収縮し、皺又は襞が形成されており、弾性部材の長手方向に伸長すると、外側シート層12S及び内側シート層12Hが皺なく伸び切る所定の伸長率まで伸長が可能である。弾性部材15~19としては、合成ゴムを用いても、天然ゴムを用いても良い。 (Stretchable area/non-stretchable area)
In the outer casings 12F and 12B, elongated elastic members 15 to 19 such as rubber thread are provided between the outer sheet layer 12S and the inner sheet layer 12H in order to improve the fit around the wearer's waist. An elastic region that elastically expands and contracts in the width direction WD with the expansion and contraction is formed. In this stretchable region, the outer sheet layer 12S and the inner sheet layer 12H contract in accordance with the contraction of the elastic member in a natural length state, and wrinkles or folds are formed. The layer 12S and the inner sheet layer 12H can be stretched to a predetermined stretching rate at which they can be stretched without wrinkles. As the elastic members 15 to 19, synthetic rubber or natural rubber may be used.
外装体12F,12Bには、装着者の胴周りに対するフィット性を高めるために、外側シート層12S及び内側シート層12H間に糸ゴム等の細長状の弾性部材15~19が設けられ、弾性部材の伸縮を伴って幅方向WDに弾性伸縮する伸縮領域が形成されている。この伸縮領域では、自然長の状態では外側シート層12S及び内側シート層12Hが弾性部材の収縮に伴って収縮し、皺又は襞が形成されており、弾性部材の長手方向に伸長すると、外側シート層12S及び内側シート層12Hが皺なく伸び切る所定の伸長率まで伸長が可能である。弾性部材15~19としては、合成ゴムを用いても、天然ゴムを用いても良い。 (Stretchable area/non-stretchable area)
In the
外装体12F,12Bにおける外側シート層12S及び内側シート層12Hの貼り合わせや、その間に挟まれる弾性部材15~19の固定には、種々の塗布方法によるホットメルト接着剤及びヒートシールや超音波シール等の素材溶着による固定手段の少なくとも一方を用いることができる。外装体12F,12B全面を強固に固定すると柔軟性を損ねるため、弾性部材15~19の接着部以外の部分は接着しないか弱く接着するのが好ましい。図示形態では、コームガンやシュアラップノズル等の塗布手段により弾性部材15~19の外周面にのみホットメルト接着剤を塗布して両シート層12S,12H間に挟むことにより、当該弾性部材15~19の外周面に塗布したホットメルト接着剤のみで、両シート層12S,12Hへの弾性部材15~19の固定と、両シート層12S,12H間の固定とを行う構造となっている。弾性部材15~19は伸縮領域における伸縮方向の両端部のみ、外側シート層12S及び内側シート層12Hに固定することができる。
For bonding the outer sheet layer 12S and the inner sheet layer 12H on the outer casings 12F, 12B and fixing the elastic members 15 to 19 sandwiched therebetween, a hot melt adhesive and heat seal or ultrasonic seal by various coating methods are used. It is possible to use at least one of fixing means by material welding such as. If the entire outer casings 12F and 12B are firmly fixed, the flexibility is impaired. Therefore, it is preferable that the elastic members 15 to 19 are not bonded or weakly bonded except the bonded portions. In the illustrated embodiment, the hot melt adhesive is applied only to the outer peripheral surfaces of the elastic members 15 to 19 by applying means such as a comb gun or a Surelap nozzle, and the hot melt adhesive is sandwiched between the sheet layers 12S and 12H. The structure is such that the elastic members 15 to 19 are fixed to both the sheet layers 12S and 12H and the sheet layers 12S and 12H are fixed to each other only by the hot melt adhesive applied to the outer peripheral surface of the sheet. The elastic members 15 to 19 can be fixed to the outer sheet layer 12S and the inner sheet layer 12H only at both ends in the stretch direction in the stretch region.
より詳細には、外装体12F,12Bのウエスト部Wにおける外側シート層12S及び内側シート層12H間には、幅方向WDの全体にわたり連続するように、複数のウエスト部弾性部材17が上下方向に間隔を空けて取り付けられている。また、ウエスト部弾性部材17のうち、ウエスト下方部Uに隣接する領域に配設される1本又は複数本については、内装体200と重なっていてもよいし、内装体200と重なる幅方向の中央部を除いてその幅方向両側にそれぞれ設けてもよい。このウエスト部弾性部材17としては、太さ155~1880dtex、特に470~1240dtex程度(合成ゴムの場合。天然ゴムの場合には断面積0.05~1.5mm2、特に0.1~1.0mm2程度)の糸ゴムを、4~12mmの間隔で3~22本程度設けるのが好ましく、これによるウエスト部Wの幅方向WDの伸長率は150~400%、特に220~320%程度であるのが好ましい。また、ウエスト部Wは、その前後方向LDの全てに同じ太さのウエスト部弾性部材17を用いたり、同じ伸長率にしたりする必要はなく、例えばウエスト部Wの上部と下部で弾性部材17の太さや伸長率が異なるようにしてもよい。
More specifically, between the outer sheet layer 12S and the inner sheet layer 12H in the waist portions W of the outer casings 12F and 12B, a plurality of waist elastic members 17 are vertically arranged so as to be continuous over the entire width direction WD. It is mounted at intervals. Further, one or more of the waist elastic members 17 disposed in the region adjacent to the lower waist portion U may overlap the interior body 200, or may extend in the width direction where the interior body 200 overlaps. They may be provided on both sides in the width direction except the central portion. The waist elastic member 17 has a thickness of 155-1880 dtex, particularly about 470-1240 dtex (in the case of synthetic rubber. In the case of natural rubber, the cross-sectional area is 0.05-1.5 mm 2 , particularly 0.1-1. It is preferable to provide about 3 to 22 thread rubbers (about 0 mm 2 ) at intervals of 4 to 12 mm, and the elongation rate in the width direction WD of the waist portion W is 150 to 400%, particularly about 220 to 320%. Preferably. Further, the waist portion W does not need to use the waist portion elastic members 17 having the same thickness in all of the front-rear direction LD or to have the same extension rate. The thickness and the extension rate may be different.
また、外装体12F,12Bのウエスト下方部Uにおける外側シート層12S及び内側シート層12H間には、細長状の弾性部材からなるウエスト下方部弾性部材15,19が複数本、上下方向に間隔を空けて取り付けられている。
In addition, between the outer sheet layer 12S and the inner sheet layer 12H in the lower waist portion U of the outer casings 12F and 12B, a plurality of lower waist elastic members 15 and 19 made of elongated elastic members are vertically spaced. It is installed empty.
ウエスト下方部弾性部材15,19としては、太さ155~1880dtex、特に470~1240dtex程度(合成ゴムの場合。天然ゴムの場合には断面積0.05~1.5mm2、特に0.1~1.0mm2程度)の糸ゴムを、1~15mm、特に3~8mmの間隔で5~30本程度設けるのが好ましく、これによるウエスト下方部Uの幅方向WDの伸長率は200~350%、特に240~300%程度であるのが好ましい。
The waist lower elastic members 15 and 19 have a thickness of 155-1880 dtex, especially about 470-1240 dtex (in the case of synthetic rubber. In the case of natural rubber, a cross-sectional area of 0.05-1.5 mm 2 , particularly 0.1-). It is preferable to provide about 5 to 30 thread rubbers (about 1.0 mm 2 ) at intervals of 1 to 15 mm, particularly 3 to 8 mm, and the elongation rate of the lower waist portion U in the width direction WD is 200 to 350%. It is particularly preferably about 240 to 300%.
また、後側外装体12Bの臀部カバー部Cにおける外側シート層12S及び内側シート層12H間には、細長状の弾性部材からなるカバー部弾性部材16が複数本、上下方向に間隔を空けて取り付けられている。
In addition, between the outer sheet layer 12S and the inner sheet layer 12H in the buttocks cover portion C of the rear exterior body 12B, a plurality of cover portion elastic members 16 made of elongated elastic members are attached at intervals in the vertical direction. Has been.
カバー部弾性部材16としては、太さ155~1880dtex、特に470~1240dtex程度(合成ゴムの場合。天然ゴムの場合には断面積0.05~1.5mm2、特に0.1~1.0mm2程度)の糸ゴムを、5~40mm、特に5~20mmの間隔で2~10本程度設けるのが好ましく、これによるカバー部の幅方向WDの伸長率は150~300%、特に180~260%であるのが好ましい。
The cover elastic member 16 has a thickness of 155 to 1880 dtex, particularly about 470 to 1240 dtex (in the case of synthetic rubber. In the case of natural rubber, the cross-sectional area is 0.05 to 1.5 mm 2 , particularly 0.1 to 1.0 mm). It is preferable to provide about 2 to 10 thread rubbers (about 2 ) at an interval of 5 to 40 mm, especially 5 to 20 mm, and the elongation rate of the cover portion in the width direction WD is 150 to 300%, particularly 180 to 260. % Is preferred.
前側外装体12Fに鼠径カバー部を設ける場合には同様にカバー部弾性部材を設けることができる。
When a groin cover is provided on the front exterior body 12F, a cover elastic member can be provided in the same manner.
図示形態のウエスト下方部Uや臀部カバー部Cのように、吸収体56を有する前後方向範囲に弾性部材15,16,19を設ける場合には、その一部又は全部において吸収体56の幅方向WDの収縮を防止するために、吸収体56と幅方向WDに重なる部分の一部又は全部を含む幅方向の中間(好ましくは内外接合部201の全体を含む)が非伸縮領域A1とされ、その幅方向両側が伸縮領域A2とされる。ウエスト部Wは幅方向WDの全体にわたり伸縮領域A2とされるのが好ましいが、ウエスト下方部Uと同様に、幅方向の中間に非伸縮領域A1を設けても良い。
When the elastic members 15, 16 and 19 are provided in the front-rear direction range having the absorber 56 like the waist lower part U and the buttocks cover part C in the illustrated form, a part or all of the elastic members 15, 16 and 19 in the width direction of the absorber 56. In order to prevent the contraction of WD, an intermediate portion in the width direction including a part or all of the portion overlapping the absorber 56 in the width direction WD (preferably including the entire inner/outer joint portion 201) is the non-stretchable area A1. Both sides in the width direction are stretchable regions A2. The waist portion W is preferably formed as the stretchable region A2 over the entire width direction WD, but like the waist lower portion U, a non-stretchable region A1 may be provided in the middle in the width direction.
伸縮領域A2及び非伸縮領域A1は、内側シート層12Hと、外側シート層12Sとの間に、弾性部材15~17,19を供給し、弾性部材15,16,19を伸縮領域A2における少なくとも伸縮方向の両端部でホットメルト接着剤を介して固定し、非伸縮領域A1となる領域では固定せず、非伸縮領域A1となる領域において、弾性部材15,16,19を幅方向の中間の1か所で加圧及び加熱により切断するか、又は弾性部材15,16,19のほぼ全体を加圧及び加熱により細かく切断し、伸縮領域A2に伸縮性を残しつつ非伸縮領域A1では伸縮性を殺すことにより構築することができる。前者の場合、図4に示すように、非伸縮領域A1には、伸縮領域A2の弾性部材15,16,19から連続する切断残部が不要弾性部材18として単独で自然長まで収縮した状態で、外側シート層12S及び内側シート層12H間に残ることとなり、後者の場合、図示しないが、伸縮領域A2の弾性部材15,16,19から連続する切断残部、及び両方の伸縮領域A2の弾性部材15,16,19と連続しない弾性部材の切断片が不要弾性部材として単独で自然長まで収縮した状態で、外側シート層12S及び内側シート層12H間に残ることになる。
The stretchable area A2 and the non-stretchable area A1 supply the elastic members 15 to 17 and 19 between the inner sheet layer 12H and the outer sheet layer 12S so that the elastic members 15, 16 and 19 are at least stretched in the stretchable area A2. The elastic members 15, 16 and 19 are fixed at both ends in the direction via the hot melt adhesive and not fixed in the non-stretchable area A1 and the elastic members 15, 16 and 19 in the middle in the width direction are fixed in the non-stretchable area A1. The elastic members 15, 16 and 19 are cut by pressurizing and heating at a place, or almost all of the elastic members 15, 16 and 19 are finely cut by pressing and heating, and the elastic property is left in the elastic region A2 while the elastic property is maintained in the non-elastic region A1. Can be built by killing. In the former case, as shown in FIG. 4, in the non-stretchable region A1, the uncut elastic member 15, 16 and 19 in the stretchable region A2 is continuously contracted to the natural length as the unnecessary elastic member 18, and It remains between the outer sheet layer 12S and the inner sheet layer 12H, and in the latter case, although not shown, the cutting residual portions continuous from the elastic members 15, 16, 19 of the stretchable region A2 and the elastic members 15 of both stretchable regions A2. , 16 and 19 that are not continuous with the elastic member remain as an unnecessary elastic member between the outer sheet layer 12S and the inner sheet layer 12H in a state where they are independently shrunk to the natural length.
外装二分割タイプのパンツタイプ使い捨ておむつでは、前側外装体12F及び後側外装体12Bとの間に内装体200が露出するため、内装体200の裏面に液不透過性シート11が露出しないように、前側外装体12Fと内装体200との間から、後側外装体12Bと内装体200との間にかけて、内装体200の裏面を覆うカバー不織布20を備えている。また、図7及び図8に示す形態では、外装体12の外側シート層12Sが不織布である場合、この外側シート層12Sが前身頃Fから後身頃Bにかけて股間を通り連続し、内装体200の液不透過性シート11を覆うカバー不織布20となる。カバー不織布20の目付けや厚みは適宜定めることができるが、通常の場合、目付けは15~30g/m2、厚みは0.2~1.2mmであると好ましい。
In the pants-type disposable diaper of the exterior two-part type, the inner body 200 is exposed between the front outer body 12F and the rear outer body 12B, so that the liquid impermeable sheet 11 is not exposed on the back surface of the inner body 200. A cover nonwoven fabric 20 covering the back surface of the inner body 200 is provided between the front outer body 12F and the inner body 200 and between the rear outer body 12B and the inner body 200. Further, in the embodiment shown in FIGS. 7 and 8, when the outer sheet layer 12S of the exterior body 12 is a non-woven fabric, the outer sheet layer 12S continues from the front body F to the back body B through the crotch, and The cover nonwoven fabric 20 covers the liquid impermeable sheet 11. The basis weight and thickness of the cover non-woven fabric 20 can be appropriately determined, but normally, the basis weight is preferably 15 to 30 g/m 2 and the thickness is preferably 0.2 to 1.2 mm.
カバー不織布20の前後方向範囲は、前側外装体12F及び後側外装体12Bに重なる部分を有している限り特に限定されず、図2、図5、図7、図9及び図10に示すように、内装体200の前端から後端までの全体にわたり前後方向LDに延在していてもよく、図8に示すように、前側外装体12Fと内装体200とが重なる領域の前後方向の中間位置から後側外装体12Bと内装体200とが重なる領域の前後方向の中間位置まで前後方向LDに延在していてもよい。後者の場合、カバー不織布20と前側外装体12Fとの重なり部分の前後方向長さ20yは、カバー不織布20と後側外装体12Bとの重なり部分の前後方向長さ20yは適宜定めることができるが、通常の場合それぞれ5~40mm程度とすることができる。
The front-rear direction range of the cover nonwoven fabric 20 is not particularly limited as long as it has a portion that overlaps the front exterior body 12F and the rear exterior body 12B, and as shown in FIGS. 2, 5, 7, 9, and 10. In addition, it may extend in the front-rear direction LD over the entire front body to the rear end of the inner body 200, and as shown in FIG. It may extend in the front-rear direction LD from the position to the intermediate position in the front-rear direction in the region where the rear exterior body 12B and the inner body 200 overlap. In the latter case, the front-rear length 20y of the overlapping portion of the cover nonwoven fabric 20 and the front exterior body 12F, and the front-rear length 20y of the overlapping portion of the cover nonwoven fabric 20 and the rear exterior body 12B can be appropriately determined. In the normal case, it can be about 5 to 40 mm.
カバー不織布20の幅方向範囲は、液不透過性シート11の裏面露出部分を隠しうる範囲とされる。このため、図示形態では、左右の側部ギャザー60の基端の間に液不透過性シート11が露出するため、少なくとも一方の側部ギャザー60の基端部の裏側から他方の側部ギャザー60の基端部の裏側までの幅方向範囲を覆うようにカバー不織布20が設けられている。これにより、液不透過性シート11をカバー不織布20と側部ギャザー60のギャザー不織布62とで隠蔽することができ、外面から見て、カバー不織布20の幅方向両端部の孔14がギャザー不織布62で隠れることもないものとなる。また、カバー不織布20の幅方向両端部が側部ギャザー60の基端部の裏側を覆うのではなく、ギャザー不織布62がカバー不織布20の幅方向両端部の裏側を覆うようにしても、カバー不織布20とギャザー不織布62とで液不透過性シート11を隠蔽することは可能であり、その場合、ギャザー不織布62の全光線透過率が60~90%であると、ギャザー不織布62がカバー不織布20を隠す部分においても、孔開き不織布の孔14が透けて十分に視認できるため、通気性向上機能を有する部分が側部ギャザー60にまで広がっていることを認識でき、孔14の視覚的効果が十分に発揮されることとなる。
The width direction range of the cover non-woven fabric 20 is a range in which the exposed back surface of the liquid impermeable sheet 11 can be hidden. Therefore, in the illustrated embodiment, since the liquid impermeable sheet 11 is exposed between the base ends of the left and right side gathers 60, at least the back side of the base end portions of the one side gathers 60 to the other side gathers 60. The cover non-woven fabric 20 is provided so as to cover the widthwise range up to the back side of the base end portion of the. As a result, the liquid impermeable sheet 11 can be covered with the cover nonwoven fabric 20 and the gather nonwoven fabric 62 of the side gathers 60, and the holes 14 at both widthwise end portions of the cover nonwoven fabric 20 have the gather nonwoven fabric 62 when viewed from the outside. It will not be hidden by. Further, even if both end portions in the width direction of the cover nonwoven fabric 20 do not cover the back side of the base end portion of the side gathers 60, but the gather nonwoven fabric 62 covers the back side of both end portions in the width direction of the cover nonwoven fabric 20, the cover nonwoven fabric is also possible. It is possible to hide the liquid impermeable sheet 11 with the gathered nonwoven fabric 62 and the gathered nonwoven fabric 62. In that case, when the total light transmittance of the gathered nonwoven fabric 62 is 60 to 90%, the gathered nonwoven fabric 62 covers the cover nonwoven fabric 20. Even in the concealed portion, since the holes 14 of the perforated nonwoven fabric can be seen through and sufficiently visible, it can be recognized that the portion having the air permeability improving function extends to the side gathers 60, and the visual effect of the holes 14 is sufficient. Will be demonstrated.
<テープタイプ使い捨ておむつの例>
図16~図20はテープタイプ使い捨ておむつの一例を示しており、図中の符号Xはファスニングテープを除いたおむつの全幅を示しており、符号Yはおむつの全長を示している。このテープタイプ使い捨ておむつは、腹側から背側まで延在する吸収体56と、吸収体56の表側を覆う液透過性のトップシート30と、吸収体56の裏側を覆う液不透過性シート11とを有するものであり、吸収体56の前側及び後側にそれぞれ延出する部分であって、かつ吸収体56を有しない部分であるエンドフラップ部EFと、吸収体56の側縁よりも側方に延出する一対のサイドフラップ部SFを有している。サイドフラップ部SFの前後方向の中間には脚周りに沿うくびれが形成されており、このくびれ部分よりも背側にファスニングテープ13がそれぞれ設けられている。 <Examples of tape-type disposable diapers>
16 to 20 show an example of a tape-type disposable diaper, in which the symbol X indicates the entire width of the diaper excluding the fastening tape, and the symbol Y indicates the total length of the diaper. The tape-type disposable diaper includes anabsorbent body 56 extending from the ventral side to the dorsal side, a liquid-permeable top sheet 30 that covers the front side of the absorbent body 56, and a liquid-impermeable sheet 11 that covers the back side of the absorbent body 56. And the end flap portion EF, which is a portion that extends to the front side and the rear side of the absorbent body 56 and does not have the absorbent body 56, and a side of the side edge of the absorbent body 56. It has a pair of side flaps SF extending in one direction. A constriction is formed along the periphery of the leg in the front-rear direction middle of the side flap portion SF, and the fastening tapes 13 are provided on the back side of the constricted portion.
図16~図20はテープタイプ使い捨ておむつの一例を示しており、図中の符号Xはファスニングテープを除いたおむつの全幅を示しており、符号Yはおむつの全長を示している。このテープタイプ使い捨ておむつは、腹側から背側まで延在する吸収体56と、吸収体56の表側を覆う液透過性のトップシート30と、吸収体56の裏側を覆う液不透過性シート11とを有するものであり、吸収体56の前側及び後側にそれぞれ延出する部分であって、かつ吸収体56を有しない部分であるエンドフラップ部EFと、吸収体56の側縁よりも側方に延出する一対のサイドフラップ部SFを有している。サイドフラップ部SFの前後方向の中間には脚周りに沿うくびれが形成されており、このくびれ部分よりも背側にファスニングテープ13がそれぞれ設けられている。 <Examples of tape-type disposable diapers>
16 to 20 show an example of a tape-type disposable diaper, in which the symbol X indicates the entire width of the diaper excluding the fastening tape, and the symbol Y indicates the total length of the diaper. The tape-type disposable diaper includes an
液不透過性シート11の裏面はカバー不織布20により覆われている。カバー不織布20の目付けや厚みは適宜定めることができるが、通常の場合、目付けは15~30g/m2、厚みは0.2~1.2mmであると好ましい。カバー不織布20はおむつの周縁まで延在されており、液不透過性シート11は前後方向にはおむつの前後縁まで延在し、幅方向には吸収体の側縁と外装シートの側縁との間まで延在しているが、カバー不織布20は、必要に応じて前後方向の一部のみとしたり、幅方向の一部のみとしたり、又はその両方としたりすることもできる。例えば、液不透過性シート11の一部がギャザー不織布等の他の素材により覆われている場合には、その部分についてはカバー不織布20を設けない形態とすることもできる。
The back surface of the liquid impermeable sheet 11 is covered with a cover nonwoven fabric 20. The basis weight and thickness of the cover non-woven fabric 20 can be appropriately determined, but normally, the basis weight is preferably 15 to 30 g/m 2 and the thickness is preferably 0.2 to 1.2 mm. The cover non-woven fabric 20 extends to the peripheral edge of the diaper, the liquid impermeable sheet 11 extends to the front and rear edges of the diaper in the front-rear direction, and the side edges of the absorber and the outer sheet in the width direction. However, the cover nonwoven fabric 20 may be a part in the front-rear direction, a part in the width direction, or both as necessary. For example, when a part of the liquid impermeable sheet 11 is covered with another material such as a gathered nonwoven fabric, the cover nonwoven fabric 20 may not be provided for that portion.
トップシート30及び液不透過性シート11は図示例では長方形であり、吸収要素50よりも前後方向及び幅方向において若干大きい寸法を有しており、トップシート30における吸収要素50の側縁よりはみ出した周縁部と、液不透過性シート11における吸収要素50の側縁よりはみ出した周縁部とがホットメルト接着剤などにより接合されている。
The top sheet 30 and the liquid impermeable sheet 11 are rectangular in the illustrated example, have dimensions slightly larger in the front-rear direction and the width direction than the absorbent element 50, and protrude from the side edge of the absorbent element 50 in the top sheet 30. The peripheral edge portion and the peripheral edge portion protruding from the side edge of the absorbent element 50 in the liquid impermeable sheet 11 are joined by a hot melt adhesive or the like.
また、パンツタイプ使い捨ておむつの場合と同様に、吸収体56は包装シートにより包装した吸収要素としてトップシート及び液不透過性シート間に介在させることができ、トップシート及び吸収要素の間には中間シート40を設けることができる。図示の形態の中間シート40は、吸収要素50の幅より短く中央に配置されているが、全幅にわたって設けてもよい。中間シート40の長手方向長さは、おむつの全長と同一でもよいし、吸収要素50の長さと同一でもよいし、液を受け入れる領域を中心にした短い長さ範囲内であってもよい。さらに、パンツタイプ使い捨ておむつの場合と同様に、排泄物の液分と接触する変色するインジケータを設けることもできる。
Further, as in the case of the pants-type disposable diaper, the absorbent body 56 can be interposed between the top sheet and the liquid impermeable sheet as an absorbent element packaged by a wrapping sheet, and the intermediate body is not provided between the top sheet and the absorbent element. A seat 40 can be provided. The intermediate sheet 40 in the illustrated form is centrally located shorter than the width of the absorbent element 50, but may be provided over the entire width. The length of the intermediate sheet 40 in the longitudinal direction may be the same as the entire length of the diaper, the length of the absorbent element 50, or may be within a short length range centered on the liquid receiving area. Further, as in the case of the pants-type disposable diaper, a discoloring indicator that comes into contact with the liquid content of the excrement can be provided.
テープタイプ使い捨ておむつの表面の幅方向両側には、側部ギャザー60がそれぞれ設けられている。各側部ギャザー60は、各サイドフラップ部SFに設けられた第1の部分61(平面ギャザー部分)と、トップシート30の両側部上に突出する第2の部分69(立体ギャザー部分)とを含むものである。より詳細には、おむつ全長Yに等しい長さを有する帯状のギャザー不織布62が第1の部分61から第2の部分69にかけて延在されており、第1の部分61では当該ギャザー不織布62がカバー不織布20に対してホットメルト接着剤等により接合されおり、これら不織布の間に、前後方向LDに沿うギャザー弾性部材63が一本又は幅方向WDに間隔を空けて複数本伸長状態で固定され、その収縮力により第1の部分61が前後方向LDに収縮して脚周りに接する平面ギャザーとなる。また、ギャザー不織布62は第1の部分61を付根部分としてそこから幅方向WD中央側に延在する延在部分を有しており、少なくともこの延在部分は先端で折り返されて二層構造とされている。延在部分における前後方向LD両端部はトップシート30に固定された倒伏部分67とされる一方で、これらの間に位置する前後方向LDの中間部は非固定の自由部分68とされる。自由部分68には、前後方向LDに沿うギャザー弾性部材63が一本又は幅方向WDに間隔を空けて複数本伸長状態で固定されており、その収縮力により第2の部分69の自由部分68が前後方向LDに収縮して脚周りに接する立体ギャザーとなる。
Side gathers 60 are provided on both sides of the surface of the tape type disposable diaper in the width direction. Each side gather 60 has a first portion 61 (flat gather portion) provided on each side flap portion SF and a second portion 69 (three-dimensional gather portion) protruding on both side portions of the top sheet 30. It includes. More specifically, a belt-shaped gathered nonwoven fabric 62 having a length equal to the total length Y of the diaper extends from the first portion 61 to the second portion 69, and the gathered nonwoven fabric 62 covers the gathered nonwoven fabric 62 in the first portion 61. Bonded to the non-woven fabric 20 with a hot melt adhesive or the like, and between these non-woven fabrics, one gather elastic member 63 along the front-rear direction LD is fixed in a stretched state with one or at intervals in the width direction WD, The contraction force contracts the first portion 61 in the front-rear direction LD to form a flat gather that contacts the legs. In addition, the gathered nonwoven fabric 62 has an extending portion extending from the first portion 61 to the widthwise center of the WD with the first portion 61 as a root portion, and at least this extending portion is folded back at the tip to form a two-layer structure. Has been done. Both ends of the extending portion in the front-rear direction LD are laid-down portions 67 fixed to the top sheet 30, while an intermediate portion in the front-rear direction LD located between them is an unfixed free portion 68. One or a plurality of gather elastic members 63 along the front-rear direction LD are fixed to the free portion 68 in a stretched state at intervals in the width direction WD, and the contraction force of the gather elastic members 63 secures the free portion 68 of the second portion 69. Becomes a three-dimensional gather that contracts in the front-back direction LD and contacts the legs.
図示形態におけるファスニングテープ13は、おむつの側部に固定されたテープ取付部13C、及びこのテープ取付部13Cから突出するテープ本体部13Bをなすシート基材と、このシート基材におけるテープ本体部13Bの幅方向の中間部に設けられた、腹側に対する係止部13Aとを有し、この係止部13Aより先端側が摘み部とされたものである。ファスニングテープ13のテープ取付部13Cは、サイドフラップ部における内側層をなすギャザー不織布62及び外側層をなすカバー不織布20間に挟まれ、かつホットメルト接着剤により両不織布62,20に接着されている。また、係止部13Aはテープ本体部13Bの内面に接着剤により接合されている。
The fastening tape 13 in the illustrated form is a tape base 13B fixed to the side of the diaper, and a sheet base material forming the tape main body 13B protruding from the tape mounting portion 13C, and the tape main body 13B in the sheet base. It has a locking portion 13A for the abdominal side, which is provided in the middle portion in the width direction of the above, and the front end side of this locking portion 13A is the knob portion. The tape attachment portion 13C of the fastening tape 13 is sandwiched between the gather nonwoven fabric 62 forming the inner layer and the cover nonwoven fabric 20 forming the outer layer in the side flap portion, and is adhered to both the nonwoven fabrics 62, 20 by a hot melt adhesive. .. The locking portion 13A is joined to the inner surface of the tape body portion 13B with an adhesive.
係止部13Aとしては、メカニカルファスナー(面ファスナー)のフック材(雄材)が好適である。フック材は、その外面側に多数の係合突起を有する。係合突起の形状としては、(A)レ字状、(B)J字状、(C)マッシュルーム状、(D)T字状、(E)ダブルJ字状(J字状のものを背合わせに結合した形状のもの)等が存在するが、いずれの形状であっても良い。もちろん、ファスニングテープ13の係止部として粘着材層を設けることもできる。
As the locking portion 13A, a hook material (male material) of a mechanical fastener (face fastener) is suitable. The hook member has a large number of engaging protrusions on its outer surface side. The shape of the engaging projections is (A) L-shaped, (B) J-shaped, (C) mushroom-shaped, (D) T-shaped, (E) double J-shaped (J-shaped However, any shape may be used. Of course, an adhesive material layer can be provided as a locking portion of the fastening tape 13.
また、テープ取付部13Cからテープ本体部13Bまでを形成するシート基材としては、不織布、プラスチックフィルム、ポリラミ不織布、紙やこれらの複合素材を用いることができる。
Further, as the sheet base material forming the tape attachment portion 13C to the tape body portion 13B, a non-woven fabric, a plastic film, a poly-laminated non-woven fabric, paper or a composite material of these can be used.
おむつの装着に際しては、背側のサイドフラップ部SFを腹側のサイドフラップ部SFの外側に重ねた状態で、ファスニングテープ13を腹側の外面の適所に係止する。ファスニングテープ13の係止箇所の位置及び寸法は任意に定めることができる。
When attaching the diaper, the fastening tape 13 is locked in place on the outer surface of the abdomen while the back side flaps SF are stacked on the outside of the abdominal side flaps SF. The position and size of the fastening portion of the fastening tape 13 can be arbitrarily determined.
腹側におけるファスニングテープ13の係止箇所には、係止を容易にするためのターゲット有するターゲットシート24を設けるのが好ましい。係止部13Aがフック材の場合、ターゲットシート24としては、フィルム層と、その外面全体に設けられた、係止部13Aのフックが着脱自在に係合する係合層とを有するフィルムタイプのものを好適に用いることができる。この場合における係合層としては、糸で編まれた網状体であってループを有するものがフィルム層上に取り付けられている形態の他、熱可塑性樹脂の不織布層が間欠的な超音波シールによりフィルム層上に取り付けられ、不織布の繊維がループをなす形態が知られているがいずれも好適に用いることができる。また、熱可塑性樹脂の不織布にエンボス加工を施したものでフィルム層が無いフィルムレスタイプのターゲットテープを用いることもできる。これらのターゲットテープでは、ファスニングテープ13のフックがループに絡まる又は引っ掛かることにより、ファスニングテープ13が結合される。
It is preferable to provide a target sheet 24 having a target for facilitating the locking at the locking position of the fastening tape 13 on the abdominal side. When the locking portion 13A is a hook material, the target sheet 24 is of a film type having a film layer and an engagement layer provided on the entire outer surface thereof to which the hook of the locking portion 13A is detachably engaged. What can be used suitably. As the engagement layer in this case, in addition to the form in which a net-like body woven with threads and having a loop is attached on the film layer, a nonwoven fabric layer of thermoplastic resin is intermittently ultrasonically sealed. A form in which fibers of a non-woven fabric are looped on a film layer is known, but any of them can be preferably used. It is also possible to use a filmless type target tape having no film layer, which is obtained by embossing a thermoplastic resin nonwoven fabric. In these target tapes, the fastening tape 13 is joined by the loops or hooks of the fastening tape 13 being caught in the loop.
係止部13Aが粘着材層の場合には粘着性に富むような表面が平滑なプラスチックフィルムからなるシート基材の表面に剥離処理を施したものを用いることができる。
When the locking portion 13A is an adhesive material layer, a sheet base material made of a plastic film having a smooth surface which is rich in adhesiveness and having a release treatment applied thereto can be used.
また、腹側におけるファスニングテープ13の係止箇所が不織布からなる場合、例えば図示形態のカバー不織布20が不織布からなる場合であって、ファスニングテープ13の係止部13Aがフック材の場合には、ターゲットシート24を省略し、フック材をカバー不織布20の不織布に絡ませて係止することもできる。この場合、ターゲットシート24をカバー不織布20と液不透過性シート11との間に設けてもよい。
When the fastening portion of the fastening tape 13 on the ventral side is made of a non-woven fabric, for example, when the cover non-woven fabric 20 shown in the figure is made of a non-woven fabric and the fastening portion 13A of the fastening tape 13 is a hook material, The target sheet 24 may be omitted, and the hook material may be entwined with the nonwoven fabric of the cover nonwoven fabric 20 and locked. In this case, the target sheet 24 may be provided between the cover nonwoven fabric 20 and the liquid impermeable sheet 11.
<有孔不織布>
カバー不織布20は液不透過性シート11の裏側を覆い、液不透過性シート11を覆う部分の少なくとも一部において製品外面を形成するものであるため、通気性の向上を図ることが望ましい。よって、カバー不織布20は、図示例のように表裏に貫通する孔14が間隔を空けて多数設けられた有孔不織布であることが好ましい。図示しないが、通液性を向上させるためにトップシート30を有孔不織布としたり、ギャザー不織布62を有孔不織布としたりすることもできる。 <Perforated non-woven fabric>
Since thecover nonwoven fabric 20 covers the back side of the liquid-impermeable sheet 11 and forms the outer surface of the product in at least a part of the portion covering the liquid-impermeable sheet 11, it is desirable to improve the air permeability. Therefore, the cover non-woven fabric 20 is preferably a perforated non-woven fabric in which a large number of holes 14 penetrating the front and back are provided at intervals as in the illustrated example. Although not shown, the top sheet 30 may be a perforated nonwoven fabric or the gathered non-woven fabric 62 may be a perforated nonwoven fabric in order to improve liquid permeability.
カバー不織布20は液不透過性シート11の裏側を覆い、液不透過性シート11を覆う部分の少なくとも一部において製品外面を形成するものであるため、通気性の向上を図ることが望ましい。よって、カバー不織布20は、図示例のように表裏に貫通する孔14が間隔を空けて多数設けられた有孔不織布であることが好ましい。図示しないが、通液性を向上させるためにトップシート30を有孔不織布としたり、ギャザー不織布62を有孔不織布としたりすることもできる。 <Perforated non-woven fabric>
Since the
カバー不織布20は、通気性向上効果を考慮すると図7及び図8に示す例のように孔14が全体にわたり設けられていることが好ましい。しかし、図14に示されるように、カバー不織布20における弾性部材15~18を有しない前後方向の中間の領域にのみ孔14を形成する等、一部に孔14の無い領域を有していてもよい。一方、前述のテープタイプ使い捨ておむつでは、図17に示されるように、カバー不織布20における前後方向及び幅方向の全体にわたり孔14を形成することができる。また、前述の外装二分割タイプのパンツタイプ使い捨ておむつでは、図2及び図8に示されるように、孔14の形成領域はカバー不織布20における前側外装体12Fと重なる部分から後側外装体12Bと重なる部分まで続いていることが望ましい。
Considering the effect of improving air permeability, it is preferable that the cover non-woven fabric 20 be provided with the holes 14 throughout as in the examples shown in FIGS. 7 and 8. However, as shown in FIG. 14, the cover non-woven fabric 20 has a region where there is no hole 14, such as forming the hole 14 only in an intermediate region in the front-rear direction that does not have the elastic members 15 to 18. Good. On the other hand, in the above-mentioned tape type disposable diaper, as shown in FIG. 17, the holes 14 can be formed in the entire cover nonwoven fabric 20 in the front-rear direction and the width direction. Further, in the above-described outer-type two-division type pants-type disposable diaper, as shown in FIGS. 2 and 8, the region where the holes 14 are formed is from the portion of the cover nonwoven fabric 20 overlapping the front outer casing 12F to the rear outer casing 12B. It is desirable to continue to the overlapping part.
個々の孔14の平面形状(開口形状)は、適宜定めることができる。孔14は、図21(b)及び図22(b)に示すような長孔形とするほか、図21(e)(f)及び図22(e)に示すような真円形、図21(a)(d)及び図22(a)(d)(f)に示すような楕円形、三角形、長方形、ひし形等の多角形、星形、雲形等、任意の形状とすることができる。図21(c)及び図22(c)に示すように異なる形状の孔14が混在していてもよい。個々の孔14の寸法は特に限定されないが、CD方向の寸法(最も長い部分の寸法)14Lは0.6~5.0mm、特に0.7~2.0mmとするのが好ましく、MD方向の寸法(最も長い部分の寸法)14Wは0.6~5.0mm、特に0.6~1.2mmとするのが好ましい。孔14の形状が、長孔形、楕円形、長方形、ひし形等のように一方向に長い形状(一方向の全長がこれと直交する方向の全長よりも長い形状)の場合、MD方向の寸法(最も長い部分の寸法)はこれと直交するCD方向の寸法(最も長い部分の寸法)の1.2~2.5倍であることが好ましい。また、孔14の形状が一方向に長い形状の場合、孔14の長手方向が不織布のMD方向であることが望ましいが、CD方向やこれらに対して傾斜した斜め方向であってもよい。なお、不織布のMD方向は、多くの場合、パンツタイプ使い捨ておむつの外装体12では幅方向WDに等しく、パンツタイプ使い捨ておむつの内装体200では前後方向LDに等しく、テープタイプ使い捨ておむつにおけるファスニングテープ以外の部分では前後方向LDとなる。
The planar shape (opening shape) of each hole 14 can be appropriately determined. The hole 14 has a long hole shape as shown in FIGS. 21(b) and 22(b), and also has a perfect circle shape as shown in FIGS. 21(e), (f) and 22(e). The shape may be an arbitrary shape such as an ellipse, a triangle, a rectangle, a polygon such as a rhombus, a star shape, or a cloud shape as shown in FIGS. As shown in FIGS. 21(c) and 22(c), holes 14 having different shapes may be mixed. The dimensions of the individual holes 14 are not particularly limited, but the dimension in the CD direction (dimension of the longest portion) 14L is preferably 0.6 to 5.0 mm, particularly preferably 0.7 to 2.0 mm, and the dimension in the MD direction is preferably. The dimension (the dimension of the longest portion) 14W is preferably 0.6 to 5.0 mm, particularly preferably 0.6 to 1.2 mm. When the shape of the hole 14 is a shape that is long in one direction such as a long hole, an ellipse, a rectangle, or a rhombus (a shape in which the total length in one direction is longer than the total length in the direction orthogonal to this direction), the dimension in the MD direction It is preferable that (the dimension of the longest part) is 1.2 to 2.5 times the dimension (the dimension of the longest part) in the CD direction orthogonal to this. When the shape of the holes 14 is long in one direction, the longitudinal direction of the holes 14 is preferably the MD direction of the nonwoven fabric, but may be the CD direction or the oblique direction inclined with respect to these. In many cases, the MD direction of the nonwoven fabric is equal to the width direction WD in the outer body 12 of the pants-type disposable diaper and equal to the front-rear direction LD in the inner body 200 of the pants-type disposable diaper, except for the fastening tape in the tape-type disposable diaper. The part LD is in the front-back direction LD.
個々の孔14の面積及び面積率は適宜定めればよいが、面積は0.1~2.7mm2(特に0.1~1.0mm2)程度であることが好ましく、面積率は1.0~15.0%(特に5.0~10.0%)程度であることが好ましい。
The area and area ratio of each hole 14 may be appropriately determined, but the area is preferably about 0.1 to 2.7 mm 2 (particularly 0.1 to 1.0 mm 2 ), and the area ratio is 1. It is preferably about 0 to 15.0% (particularly 5.0 to 10.0%).
孔14の平面配列は適宜定めることができ、不規則でもよく、模様や文字状等でも良いが、規則的に繰り返される平面配列が好ましい。例えば、図21(a)(c)(d)に示すように、すべての孔14の平面配列は、CD方向に所定の間隔で直線的に並ぶ孔14の列がMD方向に所定の間隔を空けて繰り返す行列状であると好ましい。この場合、図21(a)に示すように、孔14のMD方向の間隔14xが孔14のCD方向の間隔14yよりも短い配列とする他、図21(c)に示すように、孔14のMD方向の間隔14xと孔14のCD方向の間隔14yとがほぼ等しい配列、又は図21(d)に示すように、孔14のMD方向の間隔14xが孔14のCD方向の間隔14yよりも長い配列とすることができる。また、図21(b)(e)に示すように、CD方向に所定の間隔で直線的に並ぶ孔の列91,92が、MD方向に間隔を空けてかつCD方向の位置がずれるように並ぶ配列とすることができる。図21(b)に示す例は、隣り合う孔列91,92において孔14の配置が互い違いとなる、いわゆる千鳥状(六角格子状)の配列である。また、図21(f)に示すように、隣り合う孔列91,92の間がCD方向に連続する部分を有する限り、孔14がMD方向と直交方向に沿う中心線を有する波線状に並ぶものも、MD方向と直交する方向に間隔を空けて並ぶ孔14の列が、MD方向に間隔を空けて並ぶものに含まれる。
The planar arrangement of the holes 14 can be appropriately determined and may be irregular, or may be a pattern or a character, but a regularly repeated planar arrangement is preferable. For example, as shown in FIGS. 21A, 21</b>C, and 21</b>D, in the planar array of all holes 14, rows of holes 14 linearly arranged at a predetermined interval in the CD direction have a predetermined interval in the MD direction. It is preferable that it is in a matrix form that repeats at intervals. In this case, as shown in FIG. 21A, the distance 14x between the holes 14 in the MD direction is shorter than the distance 14y between the holes 14 in the CD direction, and as shown in FIG. 21D, the distance 14x in the MD direction is substantially equal to the distance 14y in the CD direction between the holes 14, or, as shown in FIG. 21D, the distance 14x in the MD direction between the holes 14 is greater than the distance 14y in the CD direction between the holes 14. Can also be a long array. Further, as shown in FIGS. 21B and 21E, the rows 91 and 92 of holes linearly arranged at a predetermined interval in the CD direction are spaced in the MD direction and are displaced in the CD direction. It can be arranged side by side. The example shown in FIG. 21B is a so-called staggered (hexagonal lattice) arrangement in which the holes 14 are arranged alternately in the adjacent hole rows 91 and 92. Further, as shown in FIG. 21(f), as long as there is a portion where the space between adjacent hole rows 91 and 92 is continuous in the CD direction, the holes 14 are arranged in a wavy line having a center line along the direction orthogonal to the MD direction. Also, the row of holes 14 arranged at intervals in the direction orthogonal to the MD direction is included in the row arranged at intervals in the MD direction.
第1の孔列91における孔14の寸法、形状と、第2の孔列92における孔14の寸法、形状とは同じであってもよいが、少なくとも一方が異なっているとより好ましい。
The size and shape of the holes 14 in the first hole array 91 and the size and shape of the holes 14 in the second hole array 92 may be the same, but it is more preferable that at least one of them is different.
孔14のCD方向間隔14y及びMD方向間隔14xはそれぞれ一定であっても、変化してもよい。これらは適宜定めることができるが、通気性を考慮すると、それぞれ孔14のCD方向間隔14yは0.9~8.0mm、特に1.0~3.0mmの範囲内とすることが望ましく、孔のMD方向間隔14xは2.0~10mm、特に3.0~5.0mmの範囲内とすることが望ましい。特に、孔14のCD方向寸法14Lよりも狭いCD方向間隔14yでCD方向に並ぶ孔14の列がMD方向に所定の間隔で繰り返し、かつそのMD方向間隔14xは孔14のCD方向寸法14Lよりも広い(さらに、孔14のMD方向寸法14Wの3倍以上であるとより好ましい)と、通気性の向上を顕著なものとしつつ、柔らかさや嵩高さも損なわず、また、製造時に重要なMD方向の引張強度の低下がより少ないため好ましい。特にこの場合、孔14の形状をCD方向に細長い形状とすることが好ましい。
The CD-direction spacing 14y and the MD-direction spacing 14x of the holes 14 may be constant or may change. These can be appropriately determined, but in consideration of air permeability, it is desirable that the distance 14y in the CD direction between the holes 14 is 0.9 to 8.0 mm, and particularly 1.0 to 3.0 mm. It is desirable that the MD direction interval 14x is within the range of 2.0 to 10 mm, and particularly 3.0 to 5.0 mm. In particular, rows of holes 14 aligned in the CD direction with a CD direction interval 14y narrower than the CD direction size 14L of the holes 14 repeat at predetermined intervals in the MD direction, and the MD direction interval 14x is greater than the CD direction size 14L of the holes 14. A large width (more preferably 3 times or more the dimension 14W of the hole 14 in the MD direction) makes the improvement of air permeability remarkably, and does not impair the softness and bulkiness, and is important in the MD direction during manufacturing. Is preferable because the decrease in tensile strength is less. Particularly in this case, it is preferable that the shape of the hole 14 is elongated in the CD direction.
また、孔14の平面配列は、図22(a)~(d)(f)に示すように、MD方向に続く一重の波状をなすように並んだ孔14の群90が、CD方向に間隔を空けて並ぶものとすることができるほか、MD方向に続く鎖状をなすように間隔を空けて並んだ孔14の群90が、CD方向に間隔を空けて並ぶものとすることができる。鎖状に並ぶ孔14の群90は、孔14が環状に並ぶ部分がMD方向に間隔を空けて繰り返す限り特に限定されず、例えば図22(e)に示すように、ピークが逆向きの二重の波状をなすように並んだ孔14の群90が、CD方向に間隔を空けて並ぶものとしたり、図23に示すような鎖状としたりすることができる。ここで、「孔14の群90がCD方向に間隔を空けて並ぶ」とは、CD方向に隣り合う孔14の群90の間に、MD方向に沿って真直ぐに連続する無孔部分93を有することを意味する。
Further, as shown in FIGS. 22(a) to 22(d)(f), the planar arrangement of the holes 14 is such that a group 90 of holes 14 arranged so as to have a single wavy shape continuing in the MD direction is spaced in the CD direction. Alternatively, the groups 90 of the holes 14 that are arranged at intervals so as to form a chain that continues in the MD direction may be arranged at intervals in the CD direction. The group 90 of the holes 14 arranged in a chain shape is not particularly limited as long as the portions where the holes 14 are arranged in an annular shape repeat at intervals in the MD direction. For example, as shown in FIG. The groups 90 of holes 14 arranged so as to form a double wavy shape may be arranged at intervals in the CD direction, or may have a chain shape as shown in FIG. Here, "the groups 90 of holes 14 are arranged at intervals in the CD direction" means that there is a non-hole portion 93 that is straight and continuous in the MD direction between the groups 90 of holes 14 that are adjacent in the CD direction. Means to have.
孔14の群90における配列形状は上記波状である限り適宜定めることができ、図22(a)に示すような円弧曲線の山谷が繰り返し波状に続くものや、図22(b)に示すような三角波状、図22(d)に示すような矩形波状、図22(f)の中段の孔14の群90のような正弦曲線状等、規則的な形状の他、図示しないが振幅及び波長の少なくとも一方が規則的又は不規則に変化する形状、その他の不規則な形状とすることができる。
The array shape of the holes 14 in the group 90 can be appropriately determined as long as it is in the above-mentioned wavy shape. For example, the peaks and valleys of an arc curve as shown in FIG. 22(a) are repeatedly wavy, or as shown in FIG. 22(b). 22D, a rectangular wave as shown in FIG. 22D, a sinusoidal curve like the group 90 of the holes 14 in the middle of FIG. At least one of them may have a regular or irregularly changing shape, or another irregular shape.
孔14の群90における孔14のMD方向の間隔14xは一定であっても、変化してもよく、適宜定めることができる。孔14による通気性の向上を考慮すると、2.0~10mm、特に3.0~5.0mmの範囲内とすることが望ましい。
The distance 14x in the MD direction between the holes 14 in the group 90 of holes 14 may be constant or may change, and can be appropriately determined. Considering the improvement of the air permeability by the holes 14, it is desirable that the thickness is in the range of 2.0 to 10 mm, particularly 3.0 to 5.0 mm.
また、図22(d)に示す例のように、各孔14の列94における孔14のCD方向の間隔14yが変化していてもよいし、図22(a)(b)に示す例のように一定であってもよい。孔14の列94における孔14のCD方向の間隔14yは0.9~8.0mm、特に1.0~3.0mmの範囲内であることが望ましい。また、孔14の列94における孔14のCD方向の間隔14yは、孔14の群90における孔14のMD方向の間隔14xより長くても、同程度であってもよいが、短い(2~5倍程度である)ことが望ましい。
Further, as in the example shown in FIG. 22D, the spacing 14y in the CD direction of the holes 14 in the row 94 of each hole 14 may change, or in the example shown in FIGS. 22A and 22B. May be constant. The distance 14y in the CD direction between the holes 14 in the row 94 of holes 14 is preferably in the range of 0.9 to 8.0 mm, particularly 1.0 to 3.0 mm. Also, the CD-direction spacing 14y of the holes 14 in the row 94 of holes 14 may be longer or the same as the MD-direction spacing 14x of the holes 14 in the group 90 of holes 14 (2 to It is desirable to be about 5 times).
孔14の断面形状は特に限定されない。例えば、孔14は、周縁が繊維の切断端により形成されている打ち抜きタイプの孔であっても、孔14の周縁に繊維の切断端がほとんど無く、ピンが繊維間に挿入されて押し広げられて形成された非打ち抜きタイプの孔(縁部の繊維密度が高い)であってもよい。打ち抜きタイプの孔は、図24(d)に示すように、孔14の径が厚み方向中間に向かうにつれて小さくなるものであっても、図示しないが厚み方向一方側に向かうにつれて小さくなるものであってもよい。
The cross-sectional shape of the hole 14 is not particularly limited. For example, even though the hole 14 is a punched type hole whose peripheral edge is formed by the cut ends of the fibers, there is almost no cut end of the fiber at the peripheral edge of the hole 14, and the pin is inserted between the fibers and expanded. It may be a non-punching type hole (having a high fiber density at the edge) formed by the above. As shown in FIG. 24( d ), the punched-type hole has a hole 14 whose diameter becomes smaller toward the middle in the thickness direction, but which is not shown but becomes smaller toward one side in the thickness direction. May be.
非打ち抜きタイプの孔14は、孔14の径がピン挿入側から反対側に向かうにつれて小さくなるものである。これには、孔14の径が不織布層の厚み方向の全体にわたり減少し続けるもののほか、厚み方向の中間で孔14の径の減少がほぼなくなるものも含まれる。このような非打ち抜きタイプの孔には、図24(a)(c)に示すように、ピン挿入側と反対側における孔14の縁部に繊維がピン挿入側と反対側に押し出された突出部(バリ)14eが形成され、ピン挿入側には突出部14eが形成されないものと、図24(b)に示すように、ピン挿入側と反対側における孔14の縁部に繊維がピン挿入側と反対側に押し出された突出部14eが形成されるとともに、ピン挿入側には繊維がピン挿入側に押し出されて形成された突出部14eが形成されるものとが含まれる。さらに、前者のタイプの孔14には、図24(a)に示すように突出部14eの突出高さ14hがほぼ均一であるものと、図24(c)に示すように突出部14eが、突出高さ14iが最も高い対向部分と、これと直交する方向に対向する対向部分であって突出高さ14jが最も低い対向部分とを有するものとが含まれる。突出部14eは孔の周方向に連続して筒状になっていることが望ましいが、一部又は全部の孔14の突出部14eが、孔14の周方向の一部のみに形成されていてもよい。突出高さ14h,14i,14j(光学顕微鏡を用いて測定される圧力を加えない状態での見かけの高さ)は0.2~1.2mm程度であることが好ましい。また、突出部14eにおける、最も高い突出高さ14iは、最も低い突出高さ14jの1.1~1.4倍程度であることが好ましい。突出部14eの突出高さは孔14の周方向に変化してもよい。
The non-punching type hole 14 is such that the diameter of the hole 14 decreases from the pin insertion side to the opposite side. This includes not only those in which the diameter of the holes 14 continues to decrease throughout the thickness direction of the nonwoven fabric layer, but also those in which the decrease in the diameter of the holes 14 almost disappears in the middle of the thickness direction. In such a non-punching-type hole, as shown in FIGS. 24(a) and 24(c), a fiber is extruded to the side opposite to the pin insertion side at the edge of the hole 14 on the side opposite to the pin insertion side. The portion (burr) 14e is formed and the protruding portion 14e is not formed on the pin insertion side, and as shown in FIG. 24(b), the fiber is pin-inserted at the edge of the hole 14 on the side opposite to the pin insertion side. The protrusion 14e extruded on the side opposite to the side is formed, and the pin insertion side includes the protrusion 14e formed by extruding the fiber on the pin insertion side. Furthermore, in the hole 14 of the former type, the protrusion height 14h of the protrusion 14e is substantially uniform as shown in FIG. 24(a), and the protrusion 14e is as shown in FIG. 24(c). It includes a facing portion having the highest protruding height 14i and a facing portion facing in a direction orthogonal to the protruding height 14i and having a lowest protruding height 14j. It is desirable that the protrusions 14e be cylindrical in a continuous manner in the circumferential direction of the hole, but the protrusions 14e of some or all of the holes 14 are formed only in a portion of the hole 14 in the circumferential direction. Good. The projecting heights 14h, 14i, 14j (apparent heights when no pressure is applied, measured using an optical microscope) are preferably about 0.2 to 1.2 mm. In addition, the highest protrusion height 14i of the protrusion 14e is preferably about 1.1 to 1.4 times the lowest protrusion height 14j. The protrusion height of the protrusion 14e may change in the circumferential direction of the hole 14.
例えば、図21(a)(b)(d)等に示すような一方向に長い形状の孔14をピンの挿入により形成すると、孔14の縁部の繊維が外側又は垂直方向に退けられ、孔14の長手方向の対向部分の突出高さ14iが、長手方向と直交する方向の対向部分の突出高さ14jよりも高い突出部(バリ)14eが形成される。孔14の突出部14eは、繊維密度がその周囲の部分と比べて低くなっていてもよいが、同程度又は高くなっているのが好ましい。
For example, when a hole 14 having a shape elongated in one direction as shown in FIGS. 21(a)(b)(d) is formed by inserting a pin, the fiber at the edge of the hole 14 is displaced outward or vertically, A protruding portion (burr) 14e is formed in which the protruding height 14i of the facing portion of the hole 14 in the longitudinal direction is higher than the protruding height 14j of the facing portion in the direction orthogonal to the longitudinal direction. The protrusion 14e of the hole 14 may have a fiber density lower than that of the surrounding portion, but it is preferable that the fiber density is the same or higher.
特に、有孔不織布が、繊度0.1~5.0dtex(より好ましくは1.0~3.0dtex)、目付け15~20g/m2(より好ましくは15~18g/m2)、厚み0.3~0.8mm(より好ましくは0.3~0.6mm)の長繊維不織布である場合、ピンの挿入により孔14を形成すると、孔14の縁部に形成される突出部14eが低くなる。より詳細には、上記特定範囲の長繊維不織布の場合、ピン挿入孔の形成時、繊維が厚み方向に押し出されにくい。これは、ピンの挿入により力が加わる繊維は、不織布全体にわたり絡まりながら連続(連続繊維)しており、ピンの挿入により力が加わる部分の繊維の移動がその外側につながる部分により抑制されるためである。さらに、上述の特定範囲の長繊維不織布は、基本的に適度に低い繊維密度を有するため、厚み方向と直交する方向への繊維の移動が比較的に容易である。この結果、上述の特定範囲の長繊維不織布にピンを挿入し、上述の特定範囲の寸法の孔14を形成すると、ピンの挿入時、ピンの近傍の繊維がピンの挿入方向を中心とした放射方向に押し出されながらピン出口側に向かって移動するため、突出部14eは形成されるもののその高さは低くなる。また、そのため、孔14の縁部には周囲よりも繊維密度の高い高密度部が形成される。そして、この高密度部により、孔の周囲と孔との陰影がより強くなり、孔の視認性が向上するという利点がある。
In particular, the perforated nonwoven fabric has a fineness of 0.1 to 5.0 dtex (more preferably 1.0 to 3.0 dtex), a basis weight of 15 to 20 g/m 2 (more preferably 15 to 18 g/m 2 ), and a thickness of 0. In the case of a long fiber non-woven fabric of 3 to 0.8 mm (more preferably 0.3 to 0.6 mm), when the hole 14 is formed by inserting the pin, the protrusion 14e formed at the edge of the hole 14 becomes low. .. More specifically, in the case of the long-fiber non-woven fabric in the above specific range, it is difficult for the fibers to be extruded in the thickness direction when forming the pin insertion hole. This is because the fibers to which force is applied by inserting the pins are continuous (continuous fibers) while being entangled throughout the nonwoven fabric, and the movement of fibers at the part to which force is applied by inserting the pins is suppressed by the part connected to the outside. Is. Furthermore, since the long-fiber non-woven fabric in the above-mentioned specific range basically has an appropriately low fiber density, the movement of the fibers in the direction orthogonal to the thickness direction is relatively easy. As a result, when the pin is inserted into the long-fiber non-woven fabric in the specific range described above and the hole 14 having the size in the specific range is formed, the fibers near the pin radiate around the insertion direction of the pin when the pin is inserted. Since the protrusion 14e is formed while being pushed in the direction, the protrusion 14e is formed, but its height becomes low. Therefore, a high density portion having a higher fiber density than the surroundings is formed at the edge of the hole 14. The high density portion has an advantage that the shadow between the periphery of the hole and the hole becomes stronger and the visibility of the hole is improved.
<有孔不織布の接着>
有孔不織布は、外部に露出する露出面と反対側の支持面を有し、支持面に面する他のシート(有孔不織布がカバーシート20の場合は、液不透過性シート11が他のシートとなる)に対してホットメルト接着剤20Hを介して接着することができる。この接着パターンは特に限定されるものではないが、図11に示されるカバー不織布20と液不透過性シート11との接着構造のように、孔14と重なる領域の周縁部14cより中央側にはホットメルト接着剤20Hがなく、孔14と重なる領域の周縁部14c以外ではホットメルト接着剤20Hが連続面状に存在していると好ましい。孔14と重なる領域の周縁部14cより中央側にはホットメルト接着剤20Hがないため、ホットメルト接着剤20Hによりべとべとした肌触りになりにくく、かつ孔14の突起部14eは確実に固定される。 <Adhesion of perforated non-woven fabric>
The perforated nonwoven fabric has a supporting surface opposite to the exposed surface exposed to the outside, and another sheet facing the supporting surface (when the perforated nonwoven fabric is thecover sheet 20, the liquid impermeable sheet 11 is not It becomes a sheet) and can be adhered via the hot melt adhesive 20H. This adhesive pattern is not particularly limited, but like the adhesive structure of the cover nonwoven fabric 20 and the liquid impermeable sheet 11 shown in FIG. It is preferable that the hot melt adhesive 20H does not exist and that the hot melt adhesive 20H exists in a continuous surface state except for the peripheral portion 14c of the region overlapping the hole 14. Since there is no hot melt adhesive 20H on the center side of the peripheral portion 14c of the region overlapping with the hole 14, the hot melt adhesive 20H does not make it sticky and the projection 14e of the hole 14 is securely fixed.
有孔不織布は、外部に露出する露出面と反対側の支持面を有し、支持面に面する他のシート(有孔不織布がカバーシート20の場合は、液不透過性シート11が他のシートとなる)に対してホットメルト接着剤20Hを介して接着することができる。この接着パターンは特に限定されるものではないが、図11に示されるカバー不織布20と液不透過性シート11との接着構造のように、孔14と重なる領域の周縁部14cより中央側にはホットメルト接着剤20Hがなく、孔14と重なる領域の周縁部14c以外ではホットメルト接着剤20Hが連続面状に存在していると好ましい。孔14と重なる領域の周縁部14cより中央側にはホットメルト接着剤20Hがないため、ホットメルト接着剤20Hによりべとべとした肌触りになりにくく、かつ孔14の突起部14eは確実に固定される。 <Adhesion of perforated non-woven fabric>
The perforated nonwoven fabric has a supporting surface opposite to the exposed surface exposed to the outside, and another sheet facing the supporting surface (when the perforated nonwoven fabric is the
代表的な接着状態としては、図11(a)(b)に示すように、孔14と重なる領域にはホットメルト接着剤20Hがなく、孔14と重なる領域以外ではホットメルト接着剤20Hが連続面状に存在している状態、図11(c)(d)に示すように、孔14と重なる領域の周縁部14cにホットメルト接着剤20Hがはみ出しているが、孔14と重なる領域の周縁部14cより中央側にはホットメルト接着剤20Hがなく、孔14と重なる領域の周縁部14c以外ではホットメルト接着剤20Hが連続面状に存在している状態を例示することができる。また、孔14と重なる領域の周縁部14cにおけるホットメルト接着剤20Hのはみ出し幅は有孔不織布の厚みの半分以下で、0.5mm以下程度であることが好ましい。また、孔14と重なる領域の面積の80%以上の部分にホットメルト接着剤20Hが存在しないことが望ましい。これらのような接着構造は、例えば特許文献4記載の方法により形成することができる。
As a typical adhesive state, as shown in FIGS. 11A and 11B, there is no hot melt adhesive 20H in the area overlapping the hole 14, and the hot melt adhesive 20H is continuous outside the area overlapping the hole 14. As shown in FIGS. 11( c) and 11 (d ), the hot melt adhesive 20</b>H protrudes from the peripheral portion 14 c of the area overlapping the hole 14, but the peripheral edge of the area overlapping the hole 14 as shown in FIGS. It is possible to exemplify a state in which the hot melt adhesive 20H does not exist on the center side of the portion 14c, and the hot melt adhesive 20H exists in a continuous surface state other than the peripheral portion 14c of the region overlapping the hole 14. Further, the width of the hot melt adhesive 20H protruding from the peripheral portion 14c of the area overlapping the holes 14 is half the thickness of the perforated nonwoven fabric or less, and preferably about 0.5 mm or less. Further, it is desirable that the hot melt adhesive 20H does not exist in a portion of 80% or more of the area overlapping the hole 14. Such an adhesive structure can be formed by the method described in Patent Document 4, for example.
<有孔不織布の白色度>
図示例のカバー不織布20のように、外部に露出する露出面を有する有孔不織布において、厚みが0.30~1.5mmであり、かつ孔14の最小寸法(MD方向の寸法及びCD方向の寸法のうち短い方の寸法を意味する。例えばMD方向に沿う長軸を有する楕円孔14の場合はCD方向の寸法を意味し、円の場合は直径を意味する)が0.6~5mmである場合、有孔不織布における露出面の白色度が70%以上であると、孔14の外側の部分の白色度が高いために、孔14の外側の部分と孔14の縁に生ずる陰影との差が大きくなり、孔14を視認しやすくなるため好ましい。 <Whiteness of perforated nonwoven fabric>
In a perforated non-woven fabric having an exposed surface exposed to the outside like the covernon-woven fabric 20 in the illustrated example, the thickness is 0.30 to 1.5 mm and the minimum dimension of the hole 14 (dimension in MD direction and CD direction). Of the dimensions, the shorter one means, for example, the elliptical hole 14 having a long axis along the MD direction means the dimension in the CD direction, and the circle means the diameter) is 0.6 to 5 mm. In some cases, when the whiteness of the exposed surface of the perforated nonwoven fabric is 70% or more, the whiteness of the outer portion of the hole 14 is high, so that the outer portion of the hole 14 and the shadow generated on the edge of the hole 14 are separated from each other. This is preferable because the difference becomes large and the holes 14 are easily visible.
図示例のカバー不織布20のように、外部に露出する露出面を有する有孔不織布において、厚みが0.30~1.5mmであり、かつ孔14の最小寸法(MD方向の寸法及びCD方向の寸法のうち短い方の寸法を意味する。例えばMD方向に沿う長軸を有する楕円孔14の場合はCD方向の寸法を意味し、円の場合は直径を意味する)が0.6~5mmである場合、有孔不織布における露出面の白色度が70%以上であると、孔14の外側の部分の白色度が高いために、孔14の外側の部分と孔14の縁に生ずる陰影との差が大きくなり、孔14を視認しやすくなるため好ましい。 <Whiteness of perforated nonwoven fabric>
In a perforated non-woven fabric having an exposed surface exposed to the outside like the cover
特に好ましい有孔不織布の厚みは0.35~1.2mmである。また、特に好ましい有孔不織布の孔14の最小寸法は0.60~1.2mmである。さらに、特に好ましい有孔不織布の露出面の白色度は73%以上であり、80%以上であるとさらに好ましい。
The thickness of the perforated nonwoven fabric is particularly preferably 0.35 to 1.2 mm. The minimum size of the pores 14 of the perforated nonwoven fabric that is particularly preferable is 0.60 to 1.2 mm. Furthermore, the whiteness of the exposed surface of the particularly preferred porous nonwoven fabric is 73% or more, and more preferably 80% or more.
有孔不織布の白色度を上げるためには密度を高くすることもできるが、費用が嵩むだけでなく、柔軟性も低下する。よって、有孔不織布は、構成繊維の繊度を1.8~6.0dtex程度、かつ目付けを15~25g/m2程度とし、白色度の不足を酸化チタン等の白色顔料を適量含有させることにより補うことが好ましい。このような条件を満たしつつ、十分な強度を有する有孔不織布としては、スパンボンド不織布に孔を形成したものが好適である。
Although it is possible to increase the density in order to increase the whiteness of the perforated nonwoven fabric, not only the cost increases but also the flexibility decreases. Therefore, the perforated non-woven fabric has a fineness of constituent fibers of about 1.8 to 6.0 dtex and a basis weight of about 15 to 25 g/m 2, and the lack of whiteness is caused by containing an appropriate amount of white pigment such as titanium oxide. It is preferable to supplement. As a perforated non-woven fabric satisfying such conditions and having sufficient strength, a spun-bonded non-woven fabric having perforations is preferable.
有孔不織布の白色度が高すぎると、有孔不織布の裏側に重なる部分、例えば有孔不織布の支持面に面する他のシート(図示例のように有孔不織布がカバーシート20の場合は、液不透過性シート11が他のシートとなる)に、有孔不織布の外面から透けて見える表示が印刷されている場合に、その表示が見えにくくなるおそれがある。よって、有孔不織布の白色度は85%以下であると好ましい。なお、表示は、装飾のための模様(絵やワンポイントのキャラクター含む)、使用方法や使用補助、サイズ等の機能表示、あるいは製造者や製品名、特徴的機能等の標章表示等であり、適宜の部材に印刷等により付加されるものである。
If the whiteness of the perforated non-woven fabric is too high, another sheet facing the back side of the perforated non-woven fabric, for example, another sheet facing the supporting surface of the perforated non-woven fabric (when the perforated non-woven fabric is the cover sheet 20 as in the illustrated example, When a display that is seen through from the outer surface of the perforated nonwoven fabric is printed on the liquid-impermeable sheet 11 becomes another sheet), the display may be difficult to see. Therefore, the whiteness of the perforated nonwoven fabric is preferably 85% or less. In addition, the display is a pattern for decoration (including pictures and one-point characters), function display such as usage and use assistance, size, etc., or mark display such as manufacturer, product name, characteristic function etc. , Is added to an appropriate member by printing or the like.
有孔不織布の支持面に面する他のシート(図示例のように有孔不織布がカバーシート20の場合は、液不透過性シート11が他のシートとなる)の白色度は特に限定されるものではないが、当該他のシートにおける有孔不織布側の面は、孔14を通じて露出する部分である。よって、当該他のシートにおける、有孔不織布側の面における少なくとも非着色部分の白色度が、有孔不織布の露出面と同様に70%以上、より好ましくは80%以上であると、この白色度の高い部分が孔14の内側に露出することにより、孔14の内側の部分と孔14の縁に生ずる陰影との差が大きくなり、より一層、孔14を視認しやすくなる。なお、有孔不織布の支持面に面する他のシートには前述のように表示を、印刷等により付加することがあり、このような表示のための着色部分では白色度が70%以上とならないことがある。しかし、着色部分と重なる孔14は、着色部分が背景となって視認性が良好となるため、少なくとも非着色部分(非印刷部分)の白色度が高いことにより、孔14全体としての視認性が向上する。
The whiteness of the other sheet facing the supporting surface of the perforated nonwoven fabric (when the perforated nonwoven fabric is the cover sheet 20 as in the illustrated example, the liquid-impermeable sheet 11 is another sheet) is particularly limited. Although not a matter, the surface of the other sheet on the side of the perforated nonwoven fabric is a portion exposed through the holes 14. Therefore, when the whiteness of at least the non-colored portion on the surface of the perforated nonwoven fabric in the other sheet is 70% or more, more preferably 80% or more, like the exposed surface of the perforated nonwoven fabric, this whiteness is By exposing the high portion to the inside of the hole 14, the difference between the inner portion of the hole 14 and the shadow generated on the edge of the hole 14 becomes large, and the hole 14 becomes easier to be visually recognized. In addition, as described above, the display may be added to other sheets facing the supporting surface of the perforated nonwoven fabric by printing or the like, and the whiteness of the colored portion for such display does not exceed 70%. Sometimes. However, since the hole 14 overlapping the colored portion has a good visibility with the colored portion as a background, at least the non-colored portion (non-printed portion) has high whiteness, and thus the visibility of the hole 14 as a whole is high. improves.
<効果確認試験>
表1に示される各種のカバー不織布を用い、図1~図7に示される構造の内装体200を製造し、カバー不織布20の孔14の視認性の良さを、◎…孔をはっきりと識別できる、〇…孔を識別できる、×…孔が周囲に同化して識別しにくい、の三段階で評価した。評価結果を表1に示した。カバー不織布20及び液不透過性シート11の白色度の測定方法は前述のとおりである。なお、本試験の白色度の測定に際しては、日本電色工業株式会社製の簡易型分光色差計NF333を用い、同一の測定面おける5か所(液不透過性シート11の場合は最も白色度が高い非着色部分)で測定を行い、その平均値(N=5)を求めた。また、カバー不織布の孔14の最小寸法は、自然長の状態でマイクロスコープを用いて見かけの寸法を測定した。 <Effect confirmation test>
Using the various cover non-woven fabrics shown in Table 1, theinterior body 200 having the structure shown in FIGS. 1 to 7 was manufactured, and the visibility of the holes 14 of the cover non-woven fabric 20 was clearly marked. , ○: holes can be identified, ×: holes are assimilated to the surroundings, making it difficult to identify. The evaluation results are shown in Table 1. The method for measuring the whiteness of the cover nonwoven fabric 20 and the liquid impermeable sheet 11 is as described above. When measuring the whiteness of this test, a simple spectral color difference meter NF333 manufactured by Nippon Denshoku Industries Co., Ltd. was used. Was measured in a non-colored portion having a high value, and the average value (N=5) was determined. Moreover, the minimum dimension of the holes 14 of the cover nonwoven fabric was measured by using a microscope in a state of natural length to measure the apparent dimension.
表1に示される各種のカバー不織布を用い、図1~図7に示される構造の内装体200を製造し、カバー不織布20の孔14の視認性の良さを、◎…孔をはっきりと識別できる、〇…孔を識別できる、×…孔が周囲に同化して識別しにくい、の三段階で評価した。評価結果を表1に示した。カバー不織布20及び液不透過性シート11の白色度の測定方法は前述のとおりである。なお、本試験の白色度の測定に際しては、日本電色工業株式会社製の簡易型分光色差計NF333を用い、同一の測定面おける5か所(液不透過性シート11の場合は最も白色度が高い非着色部分)で測定を行い、その平均値(N=5)を求めた。また、カバー不織布の孔14の最小寸法は、自然長の状態でマイクロスコープを用いて見かけの寸法を測定した。 <Effect confirmation test>
Using the various cover non-woven fabrics shown in Table 1, the
表1に示されるように、白色度が70%未満のサンプル5及びサンプル6、並びに白色度は70%以上であるものの孔の最小寸法が0.6mm未満のサンプル7では、孔が周囲と同化して識別しにくい結果となった。これに対して、白色度が70%以上、孔の最小寸法が0.6mm以上のサンプル1~4は、孔の視認性が良好な結果となった。
As shown in Table 1, in Samples 5 and 6 having a whiteness of less than 70%, and in Sample 7 having a whiteness of 70% or more but a minimum hole size of less than 0.6 mm, the holes are the same as the surroundings. The result was difficult to identify. On the other hand, Samples 1 to 4 having a whiteness of 70% or more and a minimum hole size of 0.6 mm or more have good hole visibility.
<明細書中の用語の説明>
明細書中の以下の用語は、明細書中に特に記載が無い限り、以下の意味を有するものである。 <Explanation of terms in the specification>
The following terms in the specification have the following meanings unless otherwise specified.
明細書中の以下の用語は、明細書中に特に記載が無い限り、以下の意味を有するものである。 <Explanation of terms in the specification>
The following terms in the specification have the following meanings unless otherwise specified.
・「前後方向」とは図中に符号LDで示す方向(縦方向)を意味し、「幅方向」とは図中にWDで示す方向(左右方向)を意味し、前後方向と幅方向とは直交するものである。
The "front-back direction" means the direction indicated by the symbol LD in the drawing (longitudinal direction), the "width direction" means the direction indicated by WD in the drawing (left-right direction), and the front-back direction and the width direction. Are orthogonal.
・「MD方向」及び「CD方向」とは、製造設備における流れ方向(MD方向)及びこれと直交する横方向(CD方向)を意味し、製品の部分によっていずれか一方が前後方向となるものであり、他方が幅方向となるものである。不織布のMD方向は、不織布の繊維配向の方向である。繊維配向とは、不織布の繊維が沿う方向であり、例えば、TAPPI標準法T481の零距離引張強さによる繊維配向性試験法に準じた測定方法や、前後方向及び幅方向の引張強度比から繊維配向方向を決定する簡易的測定方法により判別することができる。
-"MD direction" and "CD direction" mean the flow direction (MD direction) in the manufacturing equipment and the transverse direction (CD direction) orthogonal to this, and one of them is the front-back direction depending on the product part. And the other is the width direction. The MD direction of the nonwoven fabric is the direction of fiber orientation of the nonwoven fabric. The fiber orientation is the direction along which the fibers of the non-woven fabric follow, and for example, the fiber orientation can be determined from the measurement method according to the fiber orientation test method based on the zero distance tensile strength of TAPPI standard method T481 and the tensile strength ratio in the front-back direction and the width direction. It can be determined by a simple measuring method for determining the orientation direction.
・「表側」とはパンツタイプ使い捨ておむつを着用した際に着用者の肌に近い方を意味し、「裏側」とはパンツタイプ使い捨ておむつを着用した際に着用者の肌から遠い方を意味する。
・"Front side" means the side closer to the wearer's skin when wearing the pants-type disposable diaper, and "back side" means the side farther from the wearer's skin when wearing the pants-type disposable diaper. ..
・「表面」とは部材の、パンツタイプ使い捨ておむつを着用した際に着用者の肌に近い方の面を意味し、「裏面」とはパンツタイプ使い捨ておむつを着用した際に着用者の肌から遠い方の面を意味する。
-The "front side" means the side of the member that is closer to the wearer's skin when the pants-type disposable diaper is worn, and the "back side" is the skin of the wearer when the pants-type disposable diaper is worn. It means the far side.
・「面積率」とは単位面積に占める対象部分の割合を意味し、対象領域(例えばカバー不織布)における対象部分(例えば孔)の総和面積を当該対象領域の面積で除して百分率で表すものである。対象部分が間隔を空けて多数設けられる形態では、対象部分が10個以上含まれるような大きさに対象領域を設定して、面積率を求めることが望ましい。例えば、孔の面積率は、例えばKEYENCE社の商品名VHX-1000を使用し、測定条件を20倍として、以下の手順で測定することができる。
(1)20倍のレンズにセットし、ピントを調節する。穴が4×6入るように不織布の位置を調整する。
(2)孔の領域の明るさを指定し、孔の面積を計測する。
(3)「計測・コメント」の「面積計測」の色抽出をクリックする。孔の部分をクリックする。
(4)「一括計測」をクリックし、「計測結果ウィンドを表示」にチェックを入れ、CSVデータで保存をする。 -"Area ratio" means the ratio of the target area to the unit area, and is expressed as a percentage by dividing the total area of the target area (for example, pores) in the target area (for example, cover non-woven fabric) by the area of the target area. Is. In a form in which a large number of target portions are provided at intervals, it is desirable to set the target region to a size such that 10 or more target portions are included and obtain the area ratio. For example, the area ratio of the holes can be measured by the following procedure using, for example, VHX-1000, trade name of KEYENCE, under the measurement condition of 20 times.
(1) Set the lens to 20x and adjust the focus. Adjust the position of the non-woven fabric so that the holes are 4x6.
(2) Designate the brightness of the area of the hole and measure the area of the hole.
(3) Click the color extraction of “Area measurement” of “Measurement/Comment”. Click on the hole.
(4) Click "Batch measurement", check "Display measurement result window", and save as CSV data.
(1)20倍のレンズにセットし、ピントを調節する。穴が4×6入るように不織布の位置を調整する。
(2)孔の領域の明るさを指定し、孔の面積を計測する。
(3)「計測・コメント」の「面積計測」の色抽出をクリックする。孔の部分をクリックする。
(4)「一括計測」をクリックし、「計測結果ウィンドを表示」にチェックを入れ、CSVデータで保存をする。 -"Area ratio" means the ratio of the target area to the unit area, and is expressed as a percentage by dividing the total area of the target area (for example, pores) in the target area (for example, cover non-woven fabric) by the area of the target area. Is. In a form in which a large number of target portions are provided at intervals, it is desirable to set the target region to a size such that 10 or more target portions are included and obtain the area ratio. For example, the area ratio of the holes can be measured by the following procedure using, for example, VHX-1000, trade name of KEYENCE, under the measurement condition of 20 times.
(1) Set the lens to 20x and adjust the focus. Adjust the position of the non-woven fabric so that the holes are 4x6.
(2) Designate the brightness of the area of the hole and measure the area of the hole.
(3) Click the color extraction of “Area measurement” of “Measurement/Comment”. Click on the hole.
(4) Click "Batch measurement", check "Display measurement result window", and save as CSV data.
・「伸長率」は、自然長を100%としたときの値を意味する。例えば、伸長率が200%とは、伸長倍率が2倍であることと同義である。
-"Expansion rate" means the value when the natural length is 100%. For example, an extension rate of 200% is synonymous with an extension rate of 2 times.
・「ゲル強度」は次のようにして測定されるものである。人工尿(尿素:2wt%、塩化ナトリウム:0.8wt%、塩化カルシウム二水和物:0.03wt%、硫酸マグネシウム七水和物:0.08wt%、及びイオン交換水:97.09wt%を混合したもの)49.0gに、高吸収性ポリマーを1.0g加え、スターラーで攪拌させる。生成したゲルを40℃×60%RHの恒温恒湿槽内に3時間放置したあと常温にもどし、カードメーター(I.techno Engineering社製:Curdmeter-MAX ME-500)でゲル強度を測定する。
・ "Gel strength" is measured as follows. Artificial urine (urea: 2 wt%, sodium chloride: 0.8 wt%, calcium chloride dihydrate: 0.03 wt%, magnesium sulfate heptahydrate: 0.08 wt%, and deionized water: 97.09 wt% 1.0 g of the superabsorbent polymer is added to 49.0 g of the mixture) and the mixture is stirred with a stirrer. The generated gel is left in a thermo-hygrostat at 40° C.×60% RH for 3 hours, then returned to room temperature, and the gel strength is measured with a card meter (I. techno Engineering Co.: Curdmeter-MAX ME-500).
・「目付け」は次のようにして測定されるものである。試料又は試験片を予備乾燥した後、標準状態(試験場所は、温度23±1℃、相対湿度50±2%)の試験室又は装置内に放置し、恒量になった状態にする。予備乾燥は、試料又は試験片を温度100℃の環境で恒量にすることをいう。なお、公定水分率が0.0%の繊維については、予備乾燥を行わなくてもよい。恒量になった状態の試験片から、試料採取用の型板(100mm×100mm)を使用し、100mm×100mmの寸法の試料を切り取る。試料の重量を測定し、100倍して1平米あたりの重さを算出し、目付けとする。
・ "Basis weight" is measured as follows. After the sample or test piece is pre-dried, the sample or test piece is left in a test room or a device in a standard state (test place is temperature 23±1° C., relative humidity 50±2%) to be in a constant weight state. Pre-drying refers to making a sample or a test piece a constant weight in an environment of a temperature of 100°C. It should be noted that the fiber having the official moisture regain of 0.0% does not need to be pre-dried. Using a template for sampling (100 mm×100 mm), a sample having a size of 100 mm×100 mm is cut out from the test piece in a constant weight state. The weight of the sample is measured and multiplied by 100 to calculate the weight per 1 square meter, which is used as the basis weight.
・「厚み」は、自動厚み測定器(KES-G5 ハンディ圧縮計測プログラム)を用い、荷重:0.098N/cm2、及び加圧面積:2cm2の条件下で自動測定する。有孔不織布の厚みは、孔及びその周囲の突出部以外の部分で測定する。
-"Thickness" is automatically measured using an automatic thickness measuring device (KES-G5 handy compression measurement program) under the conditions of load: 0.098 N/cm 2 and pressure area: 2 cm 2 . The thickness of the perforated nonwoven fabric is measured at a portion other than the pores and the protrusions around the pores.
・吸水量は、JIS K7223-1996「高吸水性樹脂の吸水量試験方法」によって測定する。
・The water absorption is measured according to JIS K7223-1996 “Test method for water absorption of super absorbent resin”.
・吸水速度は、2gの高吸収性ポリマー及び50gの生理食塩水を使用して、JIS K7224‐1996「高吸水性樹脂の吸水速度試験法」を行ったときの「終点までの時間」とする。
-The water absorption rate is the "time to the end point" when JIS K7224-1996 "Water absorption rate test method of super absorbent polymer" is performed using 2 g of super absorbent polymer and 50 g of physiological saline. ..
・「展開状態」とは、収縮や弛み無く平坦に展開した状態を意味する。
-The "deployed state" means a state in which it is flatly deployed without contraction or slack.
・各部の寸法は、特に記載が無い限り、自然長状態ではなく展開状態における寸法を意味する。
・ Unless otherwise specified, the dimensions of each part refer to the dimensions in the expanded state, not in the natural length state.
・「溶融粘度」は、JIS Z 8803に従い、ブルックフィールドB型粘度計(スピンドルNo.027)を用いて、規定の温度で測定されるものである。
・ "Melt viscosity" is measured at a specified temperature using a Brookfield B type viscometer (spindle No. 027) in accordance with JIS Z8803.
・試験や測定における環境条件についての記載が無い場合、その試験や測定は、標準状態(試験場所は、温度23±1℃、相対湿度50±2%)の試験室又は装置内で行うものとする。
・If there is no description about the environmental conditions in the test or measurement, the test or measurement shall be performed in the test room or the equipment in the standard condition (test place is temperature 23±1℃, relative humidity 50±2%). To do.
本発明は、パンツタイプ使い捨ておむつやテープタイプ使い捨ておむつの他、パッドタイプ使い捨ておむつ、使い捨て水着、おむつカバー、生理用ナプキン等、使い捨て着用物品全般に利用できるものである。
The present invention is applicable to all disposable wearable articles such as pants type disposable diapers and tape type disposable diapers, pad type disposable diapers, disposable swimwear, diaper covers, sanitary napkins and the like.
11…液不透過性シート、12…外装体、12A…サイドシール部、12B…後側外装体、12F…前側外装体、12H…内側シート層、12S…外側シート層、20…カバー不織布、20H…ホットメルト接着剤、14…孔、14e…突出部、18…不要弾性部材、200…内装体、201…内外接合部、30…トップシート、40…中間シート、50…吸収要素、56…吸収体、58…包装シート、60…側部ギャザー、62…ギャザー不織布、A1…非伸縮領域、A2…伸縮領域、C…臀部カバー部、L…中間領域、LD…前後方向、LO…脚開口、T…胴周り領域、U…ウエスト下方部、W…ウエスト部、WD…幅方向、WO…ウエスト開口、93…無孔部分。
11... Liquid impermeable sheet, 12... Exterior body, 12A... Side seal part, 12B... Rear exterior body, 12F... Front exterior body, 12H... Inner sheet layer, 12S... Outer sheet layer, 20... Cover nonwoven fabric, 20H ... hot melt adhesive, 14... hole, 14e... protruding part, 18... unnecessary elastic member, 200... interior body, 201... inner/outer joint part, 30... top sheet, 40... intermediate sheet, 50... absorption element, 56... absorption Body, 58... Packaging sheet, 60... Side gather, 62... Gathered nonwoven fabric, A1... Non-stretchable area, A2... Stretchable area, C... Buttocks cover section, L... Intermediate area, LD... Longitudinal direction, LO... Leg opening, T... Waist area, U... Waist lower part, W... Waist part, WD... Width direction, WO... Waist opening, 93... Non-hole part.
Claims (7)
- 表裏に貫通する孔が間隔を空けて多数設けられた有孔不織布を有しており、
前記有孔不織布は、外部に露出する露出面と、他のシートに面する支持面とを有している、
使い捨て着用物品であって、
前記有孔不織布の厚みは0.30~1.5mmであり、
前記孔の最小寸法は、0.6~5mmであり、
前記有孔不織布における前記露出面の白色度は70%以上である、
ことを特徴とする使い捨て着用物品。 It has a perforated non-woven fabric provided with a large number of holes penetrating on the front and back at intervals,
The perforated nonwoven fabric has an exposed surface exposed to the outside and a supporting surface facing another sheet,
A disposable wearing article,
The thickness of the perforated nonwoven fabric is 0.30 to 1.5 mm,
The minimum dimension of the holes is 0.6-5 mm,
The whiteness of the exposed surface of the perforated nonwoven fabric is 70% or more,
A disposable wearing article characterized by the above. - 前記有孔不織布は、構成繊維の繊度が1.8~6.0dtex、かつ目付けが15~25g/m2の、白色顔料を含有する不織布である、
請求項1記載の使い捨て着用物品。 The perforated non-woven fabric is a non-woven fabric containing a white pigment with a fineness of constituent fibers of 1.8 to 6.0 dtex and a basis weight of 15 to 25 g/m 2 .
The disposable wearing article according to claim 1. - 前記有孔不織布における前記露出面と反対側に重なる部分に、前記有孔不織布の前記露出面から透けて見える表示が印刷されており、
前記有孔不織布の白色度が85%以下である、
請求項1又は2記載の連結式使い捨て着用物品。 In the portion of the perforated nonwoven fabric that overlaps the opposite side to the exposed surface, a display that is visible through the exposed surface of the perforated nonwoven fabric is printed.
The whiteness of the perforated nonwoven fabric is 85% or less,
The connection-type disposable wearing article according to claim 1 or 2. - 前記他のシートにおける、前記有孔不織布側の面における少なくとも非着色部分の白色度が70%以上である、
請求項1~3のいずれか1項に記載の使い捨て着用物品。 In the other sheet, the whiteness of at least the non-colored portion on the surface of the perforated nonwoven fabric side is 70% or more,
The disposable wearing article according to any one of claims 1 to 3. - 吸収体と、吸収体の裏側を覆う通気性を有する液不透過性シートと、この液不透過性シートの裏側を覆うカバー不織布とを備えた、使い捨て着用物品であって、
前記カバー不織布が前記有孔不織布であり、前記液不透過性シートが前記他のシートである、
請求項1~4のいずれか1項に記載の使い捨て着用物品。 An absorbent article, a liquid-impermeable sheet having breathability that covers the back side of the absorbent body, and a cover nonwoven fabric that covers the back side of the liquid-impermeable sheet, a disposable wearing article,
The cover non-woven fabric is the perforated non-woven fabric, the liquid impermeable sheet is the other sheet,
The disposable wearing article according to any one of claims 1 to 4. - 前記孔は、前後方向及び幅方向のいずれか一方の方向に間隔を空けて並ぶ孔の列が、他方の方向に間隔を空けて並ぶように配列されており、
前記孔の前記一方の方向の間隔が1.0~5.0mmであり、
前記他方の方向の間隔が2.5~10.0mmである、
請求項1~5のいずれか1項に記載の使い捨て着用物品。 The hole is a row of holes arranged at intervals in either one of the front-back direction and the width direction, and arranged so as to be arranged at intervals in the other direction,
The distance between the holes in the one direction is 1.0 to 5.0 mm,
The distance in the other direction is 2.5 to 10.0 mm,
The disposable wearing article according to any one of claims 1 to 5. - 前記孔は、前後方向及び幅方向のいずれか一方の方向に続く一重の波状又は鎖状をなすように並んだ孔の群が、他方の方向に間隔を空けて並ぶように配列されており、
前記孔の配列は、前記他方の方向に間隔を空けて並ぶ孔の列が、前記一方の方向に間隔を空けて並ぶものであり、
前記孔の列における前記孔の前記他方の方向の間隔が1.0~5.0mmであり、
前記孔の群における前記孔の前記一方の方向の間隔が2.5~10.0mmである、
請求項1~5のいずれか1項に記載の使い捨て着用物品。 The hole is a group of holes arranged to form a single wavy or chain that continues in either one of the front-rear direction and the width direction, and is arranged so as to be arranged with a space in the other direction,
The arrangement of the holes is such that the rows of holes arranged at intervals in the other direction are arranged at intervals in the one direction,
The distance between the holes in the row of holes in the other direction is 1.0 to 5.0 mm,
The distance between the holes in the group of holes in the one direction is 2.5 to 10.0 mm,
The disposable wearing article according to any one of claims 1 to 5.
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JP2014226215A (en) * | 2013-05-20 | 2014-12-08 | 株式会社リブドゥコーポレーション | Absorbent article |
US20170258955A1 (en) * | 2016-03-09 | 2017-09-14 | The Procter & Gamble Company | Absorbent article with activatable material |
JP2017537680A (en) * | 2014-11-06 | 2017-12-21 | ザ プロクター アンド ギャンブル カンパニー | Patterned perforated web, laminate, and method for producing them |
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JP6560015B2 (en) * | 2014-05-30 | 2019-08-14 | 花王株式会社 | Disposable diapers |
JP6351685B2 (en) * | 2016-10-21 | 2018-07-04 | 大王製紙株式会社 | Pants-type disposable diaper |
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JP2014226215A (en) * | 2013-05-20 | 2014-12-08 | 株式会社リブドゥコーポレーション | Absorbent article |
JP2017537680A (en) * | 2014-11-06 | 2017-12-21 | ザ プロクター アンド ギャンブル カンパニー | Patterned perforated web, laminate, and method for producing them |
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