WO2020113352A1 - High-performance copper alloy and preparation method therefor - Google Patents

High-performance copper alloy and preparation method therefor Download PDF

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Publication number
WO2020113352A1
WO2020113352A1 PCT/CN2018/000424 CN2018000424W WO2020113352A1 WO 2020113352 A1 WO2020113352 A1 WO 2020113352A1 CN 2018000424 W CN2018000424 W CN 2018000424W WO 2020113352 A1 WO2020113352 A1 WO 2020113352A1
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copper alloy
alloy
performance
aging
cold rolling
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PCT/CN2018/000424
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French (fr)
Chinese (zh)
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杨泰胜
周银银
李建刚
杨朝勇
周耀华
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宁波博威合金材料股份有限公司
宁波博威合金板带有限公司
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Publication of WO2020113352A1 publication Critical patent/WO2020113352A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/04Alloys based on copper with zinc as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/08Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon

Definitions

  • the invention relates to the technical field of copper alloys, in particular to a high-performance copper alloy and a preparation method thereof.
  • Copper alloy materials for electrical and electronic components such as connectors, frame materials, relays, and switches are required to have good electrical conductivity in order to reduce the heat generated when electricity is applied.
  • the copper alloy material is required to have sufficiently high strength.
  • electronic and electrical components are mainly formed by bending, therefore, the copper alloy materials used are required to have good bending performance.
  • Cu-Ni-Si series alloys are widely used in high-end connectors due to their good electrical conductivity (conductivity: 30-45% IACS) and strength balance, but their cost is relatively high. Moreover, it is difficult to realize the balance between strength and bending performance, which restricts its application to a certain extent.
  • Tin-phosphor bronze is a widely used copper alloy in connectors, terminals and other fields. Since Sn in tin-phosphor bronze is mainly present in the copper matrix in the form of solid solution, tin-phosphor bronze with high Sn content has higher strength and higher conductivity Poor, it is difficult to achieve a good match between strength and conductivity, such as C52100, C51900, the yield strength is above 550MPa, and the conductivity is less than 20% IACS, can not meet the high-end connectors, terminals and other electronic and electrical components on the strength and Conductivity requirements.
  • the technical problem to be solved by the present invention is to provide a high-performance copper alloy with excellent comprehensive performance and a preparation method thereof for the problem that traditional copper alloys are difficult to achieve good matching of electrical conductivity, yield strength, and bending processing performance, and to meet the needs of high-end electronic and electrical Application requirements of components.
  • the performance of the alloy is improved by adding elements such as Sn, Ni and Si.
  • Elements such as Sn and Zn mainly enhance the strength of the alloy by solid solution strengthening.
  • the present invention achieves strengthening by forming a NiSi phase with Ni and Si, and further improves the strength of the alloy without significantly reducing the electrical conductivity of the alloy.
  • the Zn element added to the alloy of the present invention gives the alloy obvious advantages in welding, electroplating, etc.
  • the effect of adding Sn to the copper alloy of the present invention is to improve the strength and elasticity of the alloy, and at the same time improve the stress relaxation resistance (heat resistance) of the alloy at about 150°C.
  • Sn is a beneficial additive element for copper alloy materials for electronic and electrical components.
  • the Sn content is less than 0.05wt%, its effect on improving alloy performance is not ideal.
  • the Sn content exceeds 3.0wt%, the conductivity of the alloy will be greatly reduced. Therefore, the present invention controls the Sn content to 0.05wt% ⁇ 3.0wt %.
  • NiSi phase with Si which does not significantly reduce its conductivity while improving the strength of the alloy .
  • the improvement of the alloy strength is not obvious; when the Ni content exceeds 2.5wt%, the probability of incomplete precipitation of NiSi phase increases, which will reduce the conductivity of the alloy and apply cold deformation after the alloy is aged During strengthening, the high content of NiSi is unfavorable for the bending performance of the copper alloy strip. Therefore, the present invention controls the Ni content to 0.01 wt% to 2.5 wt%.
  • the role of adding Si in the present invention is to form a NiSi phase with Ni to improve the strength of the alloy. Too much Si will significantly reduce the conductivity of the alloy. Therefore, the present invention controls the Si content to 0.01wt% ⁇ 0.6wt%, so that Si exists as much as possible in the form of NiSi phase.
  • the Zn element is added to the copper alloy of the present invention.
  • Zn has a solid solution strengthening effect, which can improve the strength of the substrate.
  • Zn also has a significant effect on improving the solder wettability and tin plating adhesion of the alloy.
  • the price of Zn is lower, and cheap brass scrap can be used as the source of Zn in the copper alloy of the present invention. If the content of Zn is too low, the solid solution strengthening effect is not obvious, and the recycling rate of copper alloy to brass scrap is reduced, which increases the raw material cost. If the Zn content is too high, it will reduce the electrical conductivity, bending performance and stress corrosion resistance of the alloy. Therefore, the present invention controls the Zn content to 5 wt% to 15 wt%.
  • the present invention also realizes the further improvement of the alloy's comprehensive properties including electrical conductivity, yield strength, bending processability and other properties by optimizing the alloy's grain size, crystal orientation and other microstructures balanced.
  • the average grain size of the copper alloy strip of the invention after aging is ⁇ 15 ⁇ m.
  • the crystal grains are too coarse, the number of grain boundaries decreases, the effect of strengthening grain boundaries is weakened, and the surface of the copper alloy strip bending part is rough, which reduces the bending performance.
  • the average grain size of the copper alloy strip of the present invention after aging is controlled to be ⁇ 15 m, which can ensure the balance between alloy strength and bending workability.
  • the copper alloy texture meets within a deviation angle of less than 20°:
  • the area ratio of Goss ⁇ 011 ⁇ 100>+Brass ⁇ 011 ⁇ 211>+S ⁇ 123 ⁇ 634> is 20%-60%, and Cube ⁇ 100 ⁇ 001>+ ⁇ 120 ⁇ 001>+ ⁇ 113 ⁇
  • the area ratio of ⁇ 121> is 15% or more.
  • the Schmid factor is an index that characterizes the difficulty of crystal deformation. The larger the value, the easier the crystal is to deform. Conversely, the greater the resistance to deformation of the crystal.
  • the Schmid factor of the grain with deformation texture is smaller than that of the grain with recrystallization texture.
  • the area ratio of the deformation texture in the alloy material gradually increases, the overall Schmid factor will gradually decrease, which eventually causes the deformation of the grain
  • the difficulty gradually increases, the work hardening of the material increases, and the bending process of the alloy strip gradually becomes difficult.
  • the area ratio of the deformation texture reaches a certain value, the alloy strip is prone to cracking during bending, so the area ratio of the deformation texture needs to be controlled within a certain range.
  • the area ratio of the Goss ⁇ 011 ⁇ 100>, Brass ⁇ 011 ⁇ 211>, S ⁇ 123 ⁇ 634> textures of the copper alloy strip of the invention gradually increases (orientation density Value increases), the intensity increases accordingly. After cold rolling deformation, the annealing treatment is carried out.
  • the area ratio of Cube ⁇ 100 ⁇ 001>, ⁇ 120 ⁇ 001>, ⁇ 113 ⁇ 121> texture increases, the area ratio of deformation texture decreases, and the material can get better.
  • the research results of the inventors of the present application indicate that to achieve the yield strength of the alloy strip above 550 MPa, the copper alloy texture is within a deviation angle of less than 20°, Goss ⁇ 011 ⁇ 100>+Brass ⁇ 011 ⁇ 211>+S ⁇ 123 ⁇
  • the area ratio of ⁇ 634> needs to be controlled at more than 20%; in order to take into account the bending performance of the alloy strip (90° bending performance: the value in the GW direction is R/t ⁇ 1, the value in the BW direction is R/t ⁇ 2), the area ratio of Goss ⁇ 011 ⁇ 100>+Brass ⁇ 011 ⁇ 211>+S ⁇ 123 ⁇ 634> needs to be controlled below 60%, and it is particularly important that Cube ⁇ 100 ⁇ 001>+ The area ratio of ⁇ 120 ⁇ 001>+
  • the volume fraction of 15°-180° grain boundaries is ⁇ 40%.
  • the grain boundaries with adjacent grain orientation differences greater than 10° are called high-angle grain boundaries, and the grain boundaries with less than 10° orientation difference are called small-angle grain boundaries.
  • Large-angle grain boundaries can make crack propagation difficult, thereby increasing the material's tendency to bend and deform.
  • the small-angle grain boundary is composed of a series of dislocations. The degree of dislocation plugging is high, and cracks are easy to propagate, so that the material is prone to cracking in bending deformation. When the material is in the aging state, the proportion of large-angle grain boundaries is greater than 80%, and the material has excellent bending workability.
  • the present invention controls the volume fraction of 15° ⁇ 180° grain boundaries in the microstructure to be ⁇ 40%, so as to realize the bending performance of the alloy strip in the BW direction R/t ⁇ 2, and the yield strength ⁇ 550MPa .
  • the weight percentage composition of the copper alloy of the present invention further contains 0.01 wt% to 2.5 wt% Co.
  • Co and Si are added at the same time to form CoSi intermetallic compounds.
  • the CoSi phase is dispersed on the substrate, which further improves the strength of the alloy without significantly reducing the conductivity.
  • the Co content exceeds 2.5 wt%, the probability of incomplete precipitation of the CoSi phase increases, which reduces the electrical conductivity of the alloy.
  • the present invention controls the Co content to 0.01 wt% to 2.5 wt%.
  • the weight percentage composition of the copper alloy of the present invention further contains 0.01 wt% to 2.0 wt% Fe and/or 0.01 wt% to 0.5 wt% P.
  • the role of Fe is to refine the alloy grains. A small amount of Fe can improve the strength of the alloy, but too much Fe content will reduce the electrical conductivity of the alloy.
  • FeP compounds can be formed, and the dispersed distribution of FeP compounds can enhance the strength of the material to a certain extent without significantly reducing its conductivity. Therefore, in the present invention, the content of Fe is controlled at 0.01 wt% to 2.0 wt%.
  • the content of P is controlled at 0.01 wt% to 0.5 wt%.
  • the weight percent composition of the copper alloy of the present invention further contains Mg selected from 0.01 wt% to 0.5 wt%, Cr from 0.01 wt% to 1.5 wt%, 0.01 wt% to 0.3 wt% in a total amount of 0.0001 wt% to 2 wt% Zr, 0.001wt% to 1.5wt% Mn, 0.0005wt% to 0.3wt% B, 0.01wt% to 0.3wt% Ag, 0.01wt% to 1.0wt% Al and 0.0001wt% to 0.1wt% At least one element in the RE.
  • Mg selected from 0.01 wt% to 0.5 wt%, Cr from 0.01 wt% to 1.5 wt%, 0.01 wt% to 0.3 wt% in a total amount of 0.0001 wt% to 2 wt% Zr, 0.001wt% to 1.5wt% Mn, 0.0005wt% to 0.3wt% B,
  • Mg, B, RE can inhibit the grain boundary reaction, reduce the number of nickel silicon, cobalt and silicon precipitated phases distributed on the grain boundary, reduce the hardness of the alloy after solution treatment, and improve the performance of the cold working.
  • B can also improve the alloy's resistance to dezincification and improve corrosion resistance.
  • B. Mg can also improve the stress relaxation resistance of the alloy and improve the hot and cold workability of the alloy.
  • RE can remove impurities and oxygen during smelting, improve the purity of metals, and has a high melting point of rare earth. It can be used as the core of crystallization during smelting, reducing the content of columnar crystals in the ingot and increasing the content of equiaxed crystals, thereby improving the material Hot workability.
  • Cr can increase the softening temperature and high temperature strength of the alloy, improve the high temperature stability of the alloy, and reduce its stress relaxation rate.
  • Mn can play a deoxidizing role in the smelting process, improve the purity of the alloy, can also improve the hot working performance of the alloy, and improve the basic mechanical properties of the alloy.
  • Al can increase the strength and hardness of the alloy through solid solution strengthening.
  • Al can form a NiAl intermetallic compound with Ni in the alloy to increase the strength.
  • the tendency of Al ionization is greater than that of Zn, and it can preferentially react with corrosive gases and oxygen in the solution to form a protective film to improve the corrosion resistance of the alloy material.
  • Zr has an aging strengthening effect, and the strength is improved by forming Cu 5 Zr and Cu 3 Zr, and the addition of Zr can significantly increase the recrystallization temperature of the alloy, thereby improving the high temperature softening resistance of the alloy.
  • Ag has the function of solid solution strengthening and can improve the strength and hardness of the alloy.
  • the trace elements are solid-dissolved in the matrix, lattice distortion of the matrix will occur, and then the scattering effect on the moving electrons will increase, and the alloy will show the characteristics of increased strength and reduced conductivity.
  • the strength and hardness of the alloy increase, and the electrical and thermal conductivity performance does not decrease significantly.
  • Ag can increase the recrystallization temperature of the alloy.
  • the copper alloy of the present invention can be processed into plates, strips, rods, wires, etc. according to different application requirements. It is used in the electrical and electronic industry. Taking the (plate) strip as an example, its preparation process is: batching ⁇ melting ⁇ hot rolling ⁇ milled surface ⁇ primary cold rolling ⁇ primary aging ⁇ secondary cold rolling ⁇ secondary aging ⁇ pre-completion cold rolling ⁇ low temperature annealing ⁇ cleaning ⁇ striping ⁇ packaging, in which:
  • the melting temperature is 1080°C ⁇ 1280°C, and the melting casting method is semi-continuous casting or horizontal continuous casting.
  • Hot rolling The hot rolling temperature of the alloy is controlled at 750°C ⁇ 900°C, and the holding time is 1h ⁇ 6h. In order to ensure that the coarse precipitated phases in the ingot are redissolved, the hot rolling temperature of the alloy is controlled at 750°C ⁇ 900°C, and the holding time is controlled at 1h ⁇ 6h. Under this process, the alloy can achieve the purpose of homogenizing the composition. In order to minimize the precipitation of phase particles after hot rolling, the final rolling temperature of the alloy is controlled above 600°C, and online water cooling after hot rolling. The rolling reduction rate should be controlled above 85%.
  • Milled surface the milled surface of the hot-rolled plate is 0.5mm ⁇ 1.0mm to remove the scale on the surface.
  • the total rolling reduction of cold rolling is controlled above 80%.
  • a cold rolling rate of more than 80% allows the material to have sufficient storage energy to ensure the formation of an ideal recrystallized structure after annealing, which is beneficial to increase the content of recrystallized texture.
  • the temperature is 350°C ⁇ 550°C, and the aging time is 5h ⁇ 10h.
  • the main purpose of primary aging is to achieve the softening of the material.
  • the aging temperature is preferably 350 °C ⁇ 550 °C, to ensure that the material is under aging, to avoid the later aging process,
  • the material has over-aging; for the production of thick belts, the aging temperature is controlled at 450 °C ⁇ 550 °C, increase the precipitation strengthening effect of NiSi phase in one aging process, the aging time is preferably 5h ⁇ 10h.
  • Secondary cold rolling The rolling rate is controlled at 60% to 85%. Controlling the rolling rate of secondary cold rolling at 60% to 85% is conducive to the precipitation of NiSi phase and can significantly improve the strength of the alloy. If the amount of deformation is too small, it is not conducive to the completion of recrystallization of the aging structure in the later period, reducing the uniformity of the grain size, which is unfavorable for the bending process of the plate and strip.
  • the bonding surface of the modified NiSi phase and the substrate is weak, and cracks easily germinate at the bonding surface during severe bending deformation, resulting in a decrease in bending performance.
  • the aging temperature is less than 300°C, the alloy strip retains more deformation structure after aging, and the area ratio of Goss ⁇ 011 ⁇ 100>, Brass ⁇ 011 ⁇ 211>, S ⁇ 123 ⁇ 634> texture is high.
  • the volume content of the large-angle grain boundary is reduced, which is detrimental to the bending performance of the finished strip and is not conducive to the aging precipitation of the NiSi phase. Therefore, the secondary aging temperature of the alloy of the present invention is controlled at 300 °C ⁇ 500 °C, the aging time is controlled at 5h ⁇ 10h.
  • Cold rolling before completion The rolling rate is controlled below 50%. Applying cold deformation to the alloy after the second aging is conducive to further increase the strength of the strip, but the amount of deformation should not be too large, too large may easily lead to Goss ⁇ 011 ⁇ 100>, Brass ⁇ 011 ⁇ 211>, S ⁇ 123 ⁇ ⁇ 634> The area ratio of the texture increases and the number of small-angle grain boundaries increases, which is not conducive to the bending workability of the strip.
  • Low temperature annealing the temperature is 150°C ⁇ 300°C, and the aging time is 3h ⁇ 6h.
  • low-temperature annealing after cold deformation is beneficial to improve the strength of the material, especially the yield strength, and also release certain residual stress.
  • the low-temperature annealing temperature is controlled at 150°C ⁇ 300°C If the temperature is too high, the purpose of strengthening cannot be achieved.
  • the present invention uses Cu, Zn as a matrix, by adding elements such as Sn, Ni, Si, etc.
  • the elements such as Ni, Sn, Zn are strengthened by solid solution to increase the strength of the alloy, and at the same time, the present invention strengthens the NiSi phase by precipitation of Ni and Si , Further improve the strength of the alloy without significantly reducing the electrical conductivity of the alloy.
  • the average grain size of the copper alloy strip after aging is controlled to be less than 15 ⁇ m, and the texture of the copper alloy is less than 20° Goss ⁇ 011 ⁇ 100>+Brass ⁇ 011 ⁇ 211 >+S ⁇ 123 ⁇ 634> area ratio is controlled at 20% ⁇ 60%, and Cube ⁇ 100 ⁇ 001>+ ⁇ 120 ⁇ 001>+ ⁇ 113 ⁇ 121> area ratio is controlled above 15%
  • the matrix grain size and crystal orientation further achieve the balance of electrical conductivity, yield strength, and bending processing performance to meet the application needs of high-end electronic and electrical components.
  • the preparation process of the copper alloy of the invention through aging, cold rolling deformation, low annealing, etc. can achieve a yield strength of 550 MPa or more and a conductivity of 25% to 40% IACS.
  • the 90° bending workability of the copper alloy strip is as follows: the value in the GW direction is R/t ⁇ 1, and the value in the BW direction is R/t ⁇ 2.
  • the copper alloy of the present invention can solve the problem of utilization of various wastes, such as: brass scrap, nickel-plated scrap used in connectors such as personal computers and mobile phones, tin-plated scrap used in connectors for automobiles, and automobile-oriented Tin-plated brass scrap, etc., are conducive to energy saving and consumption reduction, reduce the cost of alloy preparation, and promote the recycling of scrap.
  • the copper alloy of the present invention can be processed into products such as rods, wires, and strips, which are widely used in electrical and electronic industries such as connectors and connectors.
  • the other main preparation process parameters are:
  • Hot rolling heating temperature 820 °C, heat preservation 5h, hot rolling to 15.5mm;
  • Face milling face milling up and down to 14.5mm;
  • One aging aging temperature 450°C, aging time 8h;
  • Low temperature annealing annealing temperature 210°C, annealing time 6h, to obtain strip samples.
  • the room temperature tensile test was carried out on the electronic universal performance testing machine in accordance with "GB/T228.1-2010 Metal Material Tensile Test Part 1: Room Temperature Test Method", using a lead sample with a width of 12.5mm and a tensile speed of 5mm /min.
  • the stress relaxation resistance test is in accordance with "JCBA T309: 2004 Test Method for Bending Stress Relaxation of Copper and Copper Alloy Sheets".
  • the sample is taken parallel to the rolling direction.
  • the sample width is 10 mm and the length is 100 mm.
  • the initial loading stress value is 0.2% of the yield strength of 50 %, the test temperature is 150 °C, the time is 1000h.
  • the bending performance test is carried out on the bending test machine according to "GBT 232-2010 Metal Material Bending Test Method".
  • the sample width is 5mm and the length is 50mm.
  • composition and performance test results of the alloys of the examples and the comparative examples are shown in Table 1.
  • "Goss+Brass+S” represents the area ratio of Goss ⁇ 011 ⁇ 100>+Brass ⁇ 011 ⁇ 211>+S ⁇ 123 ⁇ 634> of alloy texture in the deviation angle less than 20°
  • "Cube+ ⁇ 120 ⁇ 001>+ ⁇ 113 ⁇ 121>” represents the alloy texture Cube ⁇ 100 ⁇ 001>+ ⁇ 120 ⁇ 001>+ ⁇ 113 ⁇ 121> within the deviation angle of less than 20° Area ratio.

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Abstract

A high-performance copper alloy and a preparation method therefor. The weight percentage composition of the copper alloy is: Sn: 0.05 wt% to 3.0 wt%, Ni: 0.01 wt% to 2.5 wt%, Si: 0.01 wt% to 0.6 wt%, and Zn: 5 wt% to 15 wt%, the weight percentage ratio of Ni to Si satisfying Ni/Si = 3.0 - 6.0, and the balance being Cu and inevitable impurities. The preparation process for a strip of the copper alloy comprises: dosing, melting, hot rolling, milling, primary cold rolling, primary aging, secondary cold rolling, secondary aging, cold rolling before forming, and low-temperature annealing. Said copper alloy uses Cu and Zn as the matrix, and the performance of the alloy is improved by adding elements such as Sn, Ni, and S. At the same time, the microstructure such as the grain size and crystal orientation of the alloy is further adjusted to achieve balance of the conductivity, strength and bending processing performance, thereby meeting application needs of middle-end and high-end electronic and electrical components.

Description

高性能铜合金及其制备方法High-performance copper alloy and preparation method thereof 技术领域Technical field
本发明涉及铜合金技术领域,具体涉及一种高性能铜合金及其制备方法。The invention relates to the technical field of copper alloys, in particular to a high-performance copper alloy and a preparation method thereof.
背景技术Background technique
连接器、框架材料、继电器、开关等电子电气部件用铜合金材料在使用时,为了减少通电时产生的热量,要求铜合金材料具有良好的导电性能。同时,为了保证电子电气部件在工作和组装时不发生塑性变形,要求铜合金材料具有足够高的强度。此外,电子电气部件主要通过弯曲加工成型,因此,要求所用铜合金材料具有良好的弯曲加工性能。Copper alloy materials for electrical and electronic components such as connectors, frame materials, relays, and switches are required to have good electrical conductivity in order to reduce the heat generated when electricity is applied. At the same time, in order to ensure that the electronic and electrical components do not undergo plastic deformation during work and assembly, the copper alloy material is required to have sufficiently high strength. In addition, electronic and electrical components are mainly formed by bending, therefore, the copper alloy materials used are required to have good bending performance.
近年来,随着通讯、汽车等行业的快速发展,对电子电气部件的导电性能提出了更高的要求。导电性能越好,电子信号传导速率越快,同时其散热性能也越好。中高端连接器通常需满足25%IACS以上的导电性能要求。电子电气部件结构的密集化、轻量化,要求所使用的铜合金带材越来越薄,从而要求材料具有更高的强度,具体来说,材料的屈服强度需达到550MPa以上。同时,电子电气部件的小型化、形状的复杂化,对材料弯曲加工后的形状和尺寸精度的要求也越来越高,一般需满足带材厚度在0.3mm以下时,BD方向的R/t≤2。In recent years, with the rapid development of industries such as communications and automobiles, higher requirements have been placed on the electrical conductivity of electronic and electrical components. The better the conductivity, the faster the electronic signal transmission rate, and the better the heat dissipation performance. Middle and high-end connectors usually need to meet the conductivity requirements of 25% IACS or more. The intensive and lightweight structure of electronic and electrical components requires the copper alloy strip used to become thinner and thinner, which requires the material to have higher strength. Specifically, the yield strength of the material needs to reach more than 550MPa. At the same time, the miniaturization of electronic and electrical components and the complication of shapes have increasingly higher requirements on the shape and dimensional accuracy of materials after bending. Generally, when the thickness of the strip is less than 0.3mm, the R/t in the BD direction ≤2.
通常合金的强度与导电性能、弯曲加工性能之间都存在着此长彼消的关系,要同时提高这些性能具有较高的技术难度。因此,电子电气部件在选择铜合金材料时,往往是根据具体的用途来选择不同类型的铜合金。Generally, there is a long-term and negative relationship between the strength of the alloy and the electrical conductivity and bending performance. It is technically difficult to improve these properties at the same time. Therefore, when selecting copper alloy materials for electronic and electrical components, different types of copper alloys are often selected according to specific uses.
Cu-Ni-Si系合金(即所谓Corson合金),由于它的导电性能(导电率:30~45%IACS)和强度的平衡比较好,而广泛用于高端连接器,但其成本较高,且强度和弯曲加工性能均衡的实现存在一定难度,在一定程度制约了其应用。Cu-Ni-Si series alloys (so-called Corson alloys) are widely used in high-end connectors due to their good electrical conductivity (conductivity: 30-45% IACS) and strength balance, but their cost is relatively high. Moreover, it is difficult to realize the balance between strength and bending performance, which restricts its application to a certain extent.
锡磷青铜是目前连接器、端子等领域广泛使用的铜合金,由于锡磷青铜中 Sn主要以固溶形式存在铜基体中,因而高Sn含量的锡磷青铜,强度较高,而导电性能较差,难以实现强度与导电率的良好匹配,如C52100、C51900,其屈服强度均在550MPa以上,而导电率低于20%IACS,无法同时满足中高端连接器、端子等电子电气部件对强度和导电性能的要求。Tin-phosphor bronze is a widely used copper alloy in connectors, terminals and other fields. Since Sn in tin-phosphor bronze is mainly present in the copper matrix in the form of solid solution, tin-phosphor bronze with high Sn content has higher strength and higher conductivity Poor, it is difficult to achieve a good match between strength and conductivity, such as C52100, C51900, the yield strength is above 550MPa, and the conductivity is less than 20% IACS, can not meet the high-end connectors, terminals and other electronic and electrical components on the strength and Conductivity requirements.
发明内容Summary of the invention
本发明所要解决的技术问题是:针对传统铜合金难以实现导电性能、屈服强度、弯曲加工性能良好匹配的问题,提供一种综合性能优异的高性能铜合金及其制备方法,满足中高端电子电气部件的应用需求。The technical problem to be solved by the present invention is to provide a high-performance copper alloy with excellent comprehensive performance and a preparation method thereof for the problem that traditional copper alloys are difficult to achieve good matching of electrical conductivity, yield strength, and bending processing performance, and to meet the needs of high-end electronic and electrical Application requirements of components.
本发明解决上述技术问题所采用的技术方案为:高性能铜合金,该铜合金的重量百分比组成为:Sn:0.05wt%~3.0wt%,Ni:0.01wt%~2.5wt%,Si:0.01wt%~0.6wt%,Zn:5wt%~15wt%,且Ni与Si的重量百分比之比满足:Ni/Si=3.0~6.0,余量为Cu和不可避免的杂质。The technical solutions adopted by the present invention to solve the above technical problems are: high-performance copper alloy, the weight percentage composition of the copper alloy is: Sn: 0.05wt% ~ 3.0wt%, Ni: 0.01wt% ~ 2.5wt%, Si: 0.01 wt% ~ 0.6wt%, Zn: 5wt% ~ 15wt%, and the weight percentage ratio of Ni and Si satisfies: Ni/Si = 3.0 ~ 6.0, the balance is Cu and inevitable impurities.
本发明以Cu、Zn为基体,通过添加Sn、Ni、Si等元素实现合金性能的提升。Sn、Zn等元素主要通过固溶强化提升合金的强度,同时本发明通过Ni与Si形成NiSi相实现强化,在不显著降低合金导电性能的同时进一步提升合金的强度。本发明合金添加的Zn元素,除了具有固溶强化及节省成本作用外,赋予合金在焊接、电镀等方面明显优势。In the present invention, Cu and Zn are used as the matrix, and the performance of the alloy is improved by adding elements such as Sn, Ni and Si. Elements such as Sn and Zn mainly enhance the strength of the alloy by solid solution strengthening. At the same time, the present invention achieves strengthening by forming a NiSi phase with Ni and Si, and further improves the strength of the alloy without significantly reducing the electrical conductivity of the alloy. In addition to the solid solution strengthening and cost-saving effects, the Zn element added to the alloy of the present invention gives the alloy obvious advantages in welding, electroplating, etc.
本发明铜合金中添加Sn的作用是提高合金强度和弹性,同时改善合金150℃左右环境下的耐应力松弛性能(耐热性),Sn对于电子电气部件用铜合金材料是有益的添加元素。但是Sn的含量不足0.05wt%时,其对改善合金性能的效果不理想,Sn含量超过3.0wt%时,会大幅降低合金导电率,因此,本发明将Sn含量控制在0.05wt%~3.0wt%。The effect of adding Sn to the copper alloy of the present invention is to improve the strength and elasticity of the alloy, and at the same time improve the stress relaxation resistance (heat resistance) of the alloy at about 150°C. Sn is a beneficial additive element for copper alloy materials for electronic and electrical components. However, when the Sn content is less than 0.05wt%, its effect on improving alloy performance is not ideal. When the Sn content exceeds 3.0wt%, the conductivity of the alloy will be greatly reduced. Therefore, the present invention controls the Sn content to 0.05wt% ~ 3.0wt %.
在铜合金基体中添加一定量的Ni,可起到固溶强化的效果,但本发明铜合 金中Ni更重要的作用是与Si形成NiSi相,在提升合金强度的同时不显著降低其导电率。若Ni含量在0.01wt%以下,对合金强度的提升不明显;当Ni含量超过2.5wt%时,NiSi相不完全析出概率增大,会降低合金的导电率,且当合金时效后施加冷变形强化时,高含量的NiSi相对铜合金带材的折弯性能不利,因此,本发明将Ni含量控制在0.01wt%~2.5wt%。Adding a certain amount of Ni to the copper alloy matrix can play the role of solid solution strengthening, but the more important role of Ni in the copper alloy of the present invention is to form a NiSi phase with Si, which does not significantly reduce its conductivity while improving the strength of the alloy . If the Ni content is less than 0.01wt%, the improvement of the alloy strength is not obvious; when the Ni content exceeds 2.5wt%, the probability of incomplete precipitation of NiSi phase increases, which will reduce the conductivity of the alloy and apply cold deformation after the alloy is aged During strengthening, the high content of NiSi is unfavorable for the bending performance of the copper alloy strip. Therefore, the present invention controls the Ni content to 0.01 wt% to 2.5 wt%.
本发明添加Si的作用主要是与Ni形成NiSi相,以提升合金的强度,过多的Si会显著降低合金的导电率,因此,本发明将Si含量控制在0.01wt%~0.6wt%,使Si尽可能地以NiSi相的形式存在。The role of adding Si in the present invention is to form a NiSi phase with Ni to improve the strength of the alloy. Too much Si will significantly reduce the conductivity of the alloy. Therefore, the present invention controls the Si content to 0.01wt% ~ 0.6wt%, so that Si exists as much as possible in the form of NiSi phase.
本发明铜合金中添加Zn元素,一方面Zn具有固溶强化作用,可提高基体的强度,另一方面,Zn对改善合金的焊料润湿性、镀锡附着性也有明显效果。此外,与其他元素相比,Zn的价格较低,且能够以廉价的黄铜废料作为本发明铜合金中Zn的原料来源。若Zn的含量过低,固溶强化效果不明显,且降低铜合金对黄铜废料的回收利用率,增加了原材料成本。而若Zn含量过高,则会降低合金的导电率、弯曲加工性能和耐应力腐蚀性能。因此,本发明将Zn含量控制在5wt%~15wt%。The Zn element is added to the copper alloy of the present invention. On the one hand, Zn has a solid solution strengthening effect, which can improve the strength of the substrate. On the other hand, Zn also has a significant effect on improving the solder wettability and tin plating adhesion of the alloy. In addition, compared with other elements, the price of Zn is lower, and cheap brass scrap can be used as the source of Zn in the copper alloy of the present invention. If the content of Zn is too low, the solid solution strengthening effect is not obvious, and the recycling rate of copper alloy to brass scrap is reduced, which increases the raw material cost. If the Zn content is too high, it will reduce the electrical conductivity, bending performance and stress corrosion resistance of the alloy. Therefore, the present invention controls the Zn content to 5 wt% to 15 wt%.
除了控制添加元素及其含量外,本发明还通过优化合金的晶粒尺寸、晶体取向等微观组织结构,实现合金包括导电性能、屈服强度、弯曲加工性能等性能在内的综合性能的进一步提升和均衡。In addition to controlling the added elements and their contents, the present invention also realizes the further improvement of the alloy's comprehensive properties including electrical conductivity, yield strength, bending processability and other properties by optimizing the alloy's grain size, crystal orientation and other microstructures balanced.
本发明铜合金的带材时效后的平均晶粒度≤15μm。晶粒直径越小,越有利于合金强度的提升,对改善合金弯曲加工性能也越有利。但晶粒过于粗大,晶界数量下降,晶界强化效果减弱,且导致铜合金带材弯曲加工部位的表面粗糙,使弯曲加工性能降低。根据本申请发明人反复试验验证的结果,本发明铜合金 的带材时效后的平均晶粒度控制在≤15μm,可确保合金强度与弯曲加工性能的均衡。The average grain size of the copper alloy strip of the invention after aging is ≤15 μm. The smaller the grain diameter is, the more beneficial it is to increase the strength of the alloy, and the more favorable it is to improve the bending performance of the alloy. However, the crystal grains are too coarse, the number of grain boundaries decreases, the effect of strengthening grain boundaries is weakened, and the surface of the copper alloy strip bending part is rough, which reduces the bending performance. According to the results of repeated experiments and verification by the inventors of the present application, the average grain size of the copper alloy strip of the present invention after aging is controlled to be ≤15 m, which can ensure the balance between alloy strength and bending workability.
该铜合金织构在偏离角小于20°内满足:The copper alloy texture meets within a deviation angle of less than 20°:
Goss{011}<100>+Brass{011}<211>+S{123}<634>的面积率为20%~60%,并且Cube{100}<001>+{120}<001>+{113}<121>的面积率为15%以上。Schmid因子是表征晶体变形难易程度的指数,其数值越大,表示晶体越容易变形,反之,晶体变形抗力越大。具有形变织构晶粒的Schmid因子要小于具有再结晶织构的晶粒,因而,当合金材料中形变织构面积率逐渐增大时,整体Schmid因子将逐渐减小,最终使得晶粒的变形难度逐渐增大,材料的加工硬化增大,合金带材弯曲加工逐渐变得困难。当形变织构面积率达到一定数值时,合金带材在弯曲加工时极易出现开裂现象,因而需要将形变织构的面积率控制在一定范围内。随着冷轧变形量的增加,本发明铜合金带材的Goss{011}<100>、Brass{011}<211>、S{123}<634>织构的面积率逐渐增大(取向密度值增大),强度随之上升。材料冷轧变形后实施退火处理,Cube{100}<001>、{120}<001>、{113}<121>织构的面积率增加,形变织构面积率减小,材料可以获得更好的塑性和弯曲加工性能。本申请发明人的研究结果表明:要实现合金带材屈服强度550MPa以上,该铜合金织构在偏离角小于20°内,Goss{011}<100>+Brass{011}<211>+S{123}<634>的面积率需要控制在20%以上;为兼顾合金带材的折弯性能(90°弯曲加工性能为:GW方向的值R/t≤1,BW方向的值R/t≤2),Goss{011}<100>+Brass{011}<211>+S{123}<634>的面积率需要控制在60%以下,特别重要的是同时将Cube{100}<001>+{120}<001>+{113}<121>的面积率控制在15%以上。The area ratio of Goss{011}<100>+Brass{011}<211>+S{123}<634> is 20%-60%, and Cube{100}<001>+{120}<001>+{ 113} The area ratio of <121> is 15% or more. The Schmid factor is an index that characterizes the difficulty of crystal deformation. The larger the value, the easier the crystal is to deform. Conversely, the greater the resistance to deformation of the crystal. The Schmid factor of the grain with deformation texture is smaller than that of the grain with recrystallization texture. Therefore, when the area ratio of the deformation texture in the alloy material gradually increases, the overall Schmid factor will gradually decrease, which eventually causes the deformation of the grain The difficulty gradually increases, the work hardening of the material increases, and the bending process of the alloy strip gradually becomes difficult. When the area ratio of the deformation texture reaches a certain value, the alloy strip is prone to cracking during bending, so the area ratio of the deformation texture needs to be controlled within a certain range. As the amount of cold rolling deformation increases, the area ratio of the Goss{011}<100>, Brass{011}<211>, S{123}<634> textures of the copper alloy strip of the invention gradually increases (orientation density Value increases), the intensity increases accordingly. After cold rolling deformation, the annealing treatment is carried out. The area ratio of Cube{100}<001>,{120}<001>,{113}<121> texture increases, the area ratio of deformation texture decreases, and the material can get better. The plasticity and bending performance. The research results of the inventors of the present application indicate that to achieve the yield strength of the alloy strip above 550 MPa, the copper alloy texture is within a deviation angle of less than 20°, Goss{011}<100>+Brass{011}<211>+S{ 123} The area ratio of <634> needs to be controlled at more than 20%; in order to take into account the bending performance of the alloy strip (90° bending performance: the value in the GW direction is R/t≤1, the value in the BW direction is R/t≤ 2), the area ratio of Goss{011}<100>+Brass{011}<211>+S{123}<634> needs to be controlled below 60%, and it is particularly important that Cube{100}<001>+ The area ratio of {120}<001>+{113}<121> shall be controlled above 15%.
本发明铜合金的微观组织中,15°~180°晶界的体积分数≥40%。多晶体材料中,将相邻晶粒取向差大于10°的晶界称为大角度晶界,取向差小于10°的晶界称为小角度晶界。大角度晶界可让裂纹扩展变得困难,从而提高材料弯曲变形开裂的倾向。小角度晶界由一系列位错组成,位错塞积程度较高,裂纹容易扩展,从而材料弯曲变形容易出现开裂。材料时效态时,大角度晶界占比大于80%,材料的弯曲加工性能优异。材料经冷变形后大角度晶界数量逐渐减少,小角度晶界逐渐增加,即材料的位错塞积程度增加,从而合金材料的强度增加,弯曲加工性能下降。为获得弯曲加工性能与强度的均衡,本发明控制微观组织中15°~180°晶界的体积分数≥40%,以实现合金带材BW方向折弯性能R/t≤2,屈服强度≥550MPa。In the microstructure of the copper alloy of the present invention, the volume fraction of 15°-180° grain boundaries is ≥40%. In polycrystalline materials, the grain boundaries with adjacent grain orientation differences greater than 10° are called high-angle grain boundaries, and the grain boundaries with less than 10° orientation difference are called small-angle grain boundaries. Large-angle grain boundaries can make crack propagation difficult, thereby increasing the material's tendency to bend and deform. The small-angle grain boundary is composed of a series of dislocations. The degree of dislocation plugging is high, and cracks are easy to propagate, so that the material is prone to cracking in bending deformation. When the material is in the aging state, the proportion of large-angle grain boundaries is greater than 80%, and the material has excellent bending workability. After cold deformation, the number of high-angle grain boundaries gradually decreases, and the small-angle grain boundaries gradually increase, that is, the degree of dislocation plugging of the material increases, so that the strength of the alloy material increases and the bending performance decreases. In order to obtain a balance between bending workability and strength, the present invention controls the volume fraction of 15°~180° grain boundaries in the microstructure to be ≥40%, so as to realize the bending performance of the alloy strip in the BW direction R/t≤2, and the yield strength ≥550MPa .
本发明铜合金的重量百分比组成中还含有0.01wt%~2.5wt%的Co。Co和Si同时添加,可以形成CoSi金属间化合物。通过固溶时效工艺使CoSi相弥散分布在基体上,在进一步提高合金强度的同时而不显著降低导电率。Co含量超过2.5wt%时,CoSi相不完全析出概率增大,降低合金导电率性能。Co含量低于0.01wt%时,无法形成足够数量的析出相以改善材料性能,因此,本发明将Co含量控制在0.01wt%~2.5wt%。The weight percentage composition of the copper alloy of the present invention further contains 0.01 wt% to 2.5 wt% Co. Co and Si are added at the same time to form CoSi intermetallic compounds. Through the solution aging process, the CoSi phase is dispersed on the substrate, which further improves the strength of the alloy without significantly reducing the conductivity. When the Co content exceeds 2.5 wt%, the probability of incomplete precipitation of the CoSi phase increases, which reduces the electrical conductivity of the alloy. When the Co content is less than 0.01 wt%, a sufficient number of precipitated phases cannot be formed to improve the performance of the material. Therefore, the present invention controls the Co content to 0.01 wt% to 2.5 wt%.
本发明铜合金的重量百分比组成中还含有0.01wt%~2.0wt%的Fe和/或0.01wt%~0.5wt%的P。Fe的作用是细化合金晶粒,微量的Fe可以提高合金强度,但过多的Fe含量会降低合金的导电性能。当Fe与P同时添加时,可形成FeP化合物,FeP化合物的弥散分布在一定程度上可提升材料的强度而不显著降低其导电率。因此,本发明将Fe的含量控制在0.01wt%~2.0wt%。P能够有效地进行脱氧,增加合金熔体的流动性,进一步提高合金的强度、硬度、弹性模 量、疲劳强度和耐磨性。但若P过量会严重降低合金电导率,且易形成Cu3P低熔点共晶相,易造成合金热轧开裂,因此,本发明将P的含量控制在0.01wt%~0.5wt%。The weight percentage composition of the copper alloy of the present invention further contains 0.01 wt% to 2.0 wt% Fe and/or 0.01 wt% to 0.5 wt% P. The role of Fe is to refine the alloy grains. A small amount of Fe can improve the strength of the alloy, but too much Fe content will reduce the electrical conductivity of the alloy. When Fe and P are added at the same time, FeP compounds can be formed, and the dispersed distribution of FeP compounds can enhance the strength of the material to a certain extent without significantly reducing its conductivity. Therefore, in the present invention, the content of Fe is controlled at 0.01 wt% to 2.0 wt%. P can effectively deoxidize, increase the fluidity of the alloy melt, and further improve the strength, hardness, elastic modulus, fatigue strength and wear resistance of the alloy. However, if P is excessive, the electrical conductivity of the alloy will be seriously reduced, and the Cu3P low-melting eutectic phase will be easily formed, which will easily cause hot rolling cracking of the alloy. Therefore, in the present invention, the content of P is controlled at 0.01 wt% to 0.5 wt%.
本发明铜合金的重量百分比组成中还含有总量为0.0001wt%~2wt%的选自0.01wt%~0.5wt%的Mg、0.01wt%~1.5wt%的Cr、0.01wt%~0.3wt%的Zr、0.001wt%~1.5wt%的Mn、0.0005wt%~0.3wt%的B、0.01wt%~0.3wt%的Ag、0.01wt%~1.0wt%的Al和0.0001wt%~0.1wt%的RE中的至少一种元素。The weight percent composition of the copper alloy of the present invention further contains Mg selected from 0.01 wt% to 0.5 wt%, Cr from 0.01 wt% to 1.5 wt%, 0.01 wt% to 0.3 wt% in a total amount of 0.0001 wt% to 2 wt% Zr, 0.001wt% to 1.5wt% Mn, 0.0005wt% to 0.3wt% B, 0.01wt% to 0.3wt% Ag, 0.01wt% to 1.0wt% Al and 0.0001wt% to 0.1wt% At least one element in the RE.
Mg、B、RE可以抑制晶界反应,减少分布在晶界上的镍硅、钴硅析出相的数量,降低合金固溶处理后的硬度,改善后道冷加工性能。B也可以提高合金的抗脱锌能力,提高耐蚀性。B、Mg还可以提高合金的抗应力松弛性能,改善合金的冷热加工性能。RE在熔炼时可以除杂、除氧,提高金属的纯度,且稀土的熔点高,在熔炼时可以作为结晶的核心,减少铸锭中的柱状晶含量,增加等轴晶的含量,从而改善材料的热加工性能。Mg, B, RE can inhibit the grain boundary reaction, reduce the number of nickel silicon, cobalt and silicon precipitated phases distributed on the grain boundary, reduce the hardness of the alloy after solution treatment, and improve the performance of the cold working. B can also improve the alloy's resistance to dezincification and improve corrosion resistance. B. Mg can also improve the stress relaxation resistance of the alloy and improve the hot and cold workability of the alloy. RE can remove impurities and oxygen during smelting, improve the purity of metals, and has a high melting point of rare earth. It can be used as the core of crystallization during smelting, reducing the content of columnar crystals in the ingot and increasing the content of equiaxed crystals, thereby improving the material Hot workability.
Cr可以提高合金的软化温度和高温强度,提升合金的高温稳定性,降低其应力松弛率。Cr can increase the softening temperature and high temperature strength of the alloy, improve the high temperature stability of the alloy, and reduce its stress relaxation rate.
Mn在熔炼过程中可以起到脱氧作用,提高合金的纯度,还可以改善合金的热加工性能,提高合金的基本力学性能。Mn can play a deoxidizing role in the smelting process, improve the purity of the alloy, can also improve the hot working performance of the alloy, and improve the basic mechanical properties of the alloy.
Al可通过固溶强化提高合金的强度和硬度,此外,Al也可以与合金中的Ni形成NiAl金属间化合物以提升强度。此外,Al离子化的倾向比Zn大,可优先与腐蚀性气体、溶液中的氧发生反应形成保护膜,提高合金材料的耐蚀性。Al can increase the strength and hardness of the alloy through solid solution strengthening. In addition, Al can form a NiAl intermetallic compound with Ni in the alloy to increase the strength. In addition, the tendency of Al ionization is greater than that of Zn, and it can preferentially react with corrosive gases and oxygen in the solution to form a protective film to improve the corrosion resistance of the alloy material.
Zr具有时效强化效果,通过形成Cu 5Zr、Cu 3Zr实现强度的提升,并且,Zr的加入可显著提高合金的再结晶温度,进而提高合金的抗高温软化性能。 Zr has an aging strengthening effect, and the strength is improved by forming Cu 5 Zr and Cu 3 Zr, and the addition of Zr can significantly increase the recrystallization temperature of the alloy, thereby improving the high temperature softening resistance of the alloy.
Ag具有固溶强化的作用,可提高合金的强度和硬度。一般微量元素固溶于基体时,基体的晶格将发生点阵畸变,进而对运动电子的散射作用增加,合金表现出强度增加而导电性能下降的特点。与其他元素不同,少量的Ag固溶于基体中后,合金的强度、硬度增加的同时,导电、导热性能下降不明显,此外,Ag可提高合金的再结晶温度。Ag has the function of solid solution strengthening and can improve the strength and hardness of the alloy. Generally, when the trace elements are solid-dissolved in the matrix, lattice distortion of the matrix will occur, and then the scattering effect on the moving electrons will increase, and the alloy will show the characteristics of increased strength and reduced conductivity. Different from other elements, when a small amount of Ag is solid-dissolved in the matrix, the strength and hardness of the alloy increase, and the electrical and thermal conductivity performance does not decrease significantly. In addition, Ag can increase the recrystallization temperature of the alloy.
本发明铜合金,可以根据不同的应用需求,加工成板带材、棒材、线材等,应用于电子电气行业,以(板)带材为例,其制备过程为:配料→熔炼→热轧→铣面→一次冷轧→一次时效→二次冷轧→二次时效→成前冷轧→低温退火→清洗→分条→包装,其中:The copper alloy of the present invention can be processed into plates, strips, rods, wires, etc. according to different application requirements. It is used in the electrical and electronic industry. Taking the (plate) strip as an example, its preparation process is: batching → melting → hot rolling →milled surface→primary cold rolling→primary aging→secondary cold rolling→secondary aging→pre-completion cold rolling→low temperature annealing→cleaning→striping→packaging, in which:
熔炼温度为1080℃~1280℃,熔铸方式为半连铸或者水平连续铸造。The melting temperature is 1080℃~1280℃, and the melting casting method is semi-continuous casting or horizontal continuous casting.
热轧:合金的热轧温度控制在750℃~900℃,保温时间为1h~6h。为保证铸锭中存在的粗大析出相重新回溶,合金的热轧温度控制在750℃~900℃,保温时间控制在1h~6h,此工艺下合金可达到成分均匀化的目的。为尽量减少热轧后相粒子的析出,合金终轧温度控制在600℃以上,热轧后在线水冷却。轧制压下率控制在85%以上。Hot rolling: The hot rolling temperature of the alloy is controlled at 750℃~900℃, and the holding time is 1h~6h. In order to ensure that the coarse precipitated phases in the ingot are redissolved, the hot rolling temperature of the alloy is controlled at 750℃~900℃, and the holding time is controlled at 1h~6h. Under this process, the alloy can achieve the purpose of homogenizing the composition. In order to minimize the precipitation of phase particles after hot rolling, the final rolling temperature of the alloy is controlled above 600°C, and online water cooling after hot rolling. The rolling reduction rate should be controlled above 85%.
铣面:热轧板上下铣面0.5mm~1.0mm,去除表面的氧化皮。Milled surface: the milled surface of the hot-rolled plate is 0.5mm~1.0mm to remove the scale on the surface.
一次冷轧:冷轧总压下率控制在80%以上。80%以上的冷轧率可使材料具有足够的储存能,保证退火后形成理想的再结晶组织,这有利于增加再结晶织构的含量。Primary cold rolling: The total rolling reduction of cold rolling is controlled above 80%. A cold rolling rate of more than 80% allows the material to have sufficient storage energy to ensure the formation of an ideal recrystallized structure after annealing, which is beneficial to increase the content of recrystallized texture.
一次时效:温度为350℃~550℃,时效时间为5h~10h。一次时效的主要目的是实现材料的软化,该过程存在NiSi相的时效析出,对于生产薄带而言,时效温度优选350℃~550℃,保证材料处于欠时效状态,避免后期的时效过程 中,材料出现过时效;对于生产厚带而言,时效温度控制在450℃~550℃,增加NiSi相在一次时效过程中的析出强化效果,时效时间优选5h~10h。One aging: the temperature is 350℃~550℃, and the aging time is 5h~10h. The main purpose of primary aging is to achieve the softening of the material. In this process, there is aging precipitation of the NiSi phase. For the production of thin strips, the aging temperature is preferably 350 ℃ ~ 550 ℃, to ensure that the material is under aging, to avoid the later aging process, The material has over-aging; for the production of thick belts, the aging temperature is controlled at 450 ℃ ~ 550 ℃, increase the precipitation strengthening effect of NiSi phase in one aging process, the aging time is preferably 5h ~ 10h.
二次冷轧:轧制率控制在60%~85%。二次冷轧的轧制率控制在60%~85%有利于NiSi相的析出,可显著提高合金的强度。若变形量过小,不利于后期时效组织完成再结晶,降低晶粒大小的均匀性,对板带材的弯曲加工不利。Secondary cold rolling: The rolling rate is controlled at 60% to 85%. Controlling the rolling rate of secondary cold rolling at 60% to 85% is conducive to the precipitation of NiSi phase and can significantly improve the strength of the alloy. If the amount of deformation is too small, it is not conducive to the completion of recrystallization of the aging structure in the later period, reducing the uniformity of the grain size, which is unfavorable for the bending process of the plate and strip.
二次时效:温度为300℃~500℃,时效时间为5h~10h。二次时效的温度高于500℃时,合金带材组织发生完全再结晶,Cube{100}<001>、{120}<001>、{113}<121>织构的面积率增加,大角度晶界体积量增加,有利于成品带材弯曲加工性能的提高,但此时原子的扩散速度较快,合金带材易出现过时效,NiSi相出现粗化,板带材力学性能下降,此外粗化的NiSi相与基体的结合面较弱,剧烈弯曲变形时易在该结合面处萌发裂纹,导致弯曲加工性能下降。时效温度小于300℃时,合金带材时效后保留了较多的形变组织,Goss{011}<100>、Brass{011}<211>、S{123}<634>织构的面积率较高,大角度晶界体积含量降低,对成品带材的弯曲加工性能不利,且不利于NiSi相的时效析出,因此,本发明合金的二次时效温度控制在300℃~500℃,时效时间控制在5h~10h。Secondary aging: temperature is 300℃~500℃, aging time is 5h~10h. When the temperature of the secondary aging is higher than 500℃, the alloy strip structure is completely recrystallized, the area ratio of the texture of Cube{100}<001>, {120}<001>, {113}<121> increases, and the large angle The increase of the volume of the grain boundary is beneficial to the improvement of the bending performance of the finished strip, but at this time, the diffusion rate of atoms is faster, the alloy strip is prone to over-aging, the NiSi phase is roughened, and the mechanical properties of the sheet strip are reduced. The bonding surface of the modified NiSi phase and the substrate is weak, and cracks easily germinate at the bonding surface during severe bending deformation, resulting in a decrease in bending performance. When the aging temperature is less than 300℃, the alloy strip retains more deformation structure after aging, and the area ratio of Goss{011}<100>, Brass{011}<211>, S{123}<634> texture is high The volume content of the large-angle grain boundary is reduced, which is detrimental to the bending performance of the finished strip and is not conducive to the aging precipitation of the NiSi phase. Therefore, the secondary aging temperature of the alloy of the present invention is controlled at 300 ℃ ~ 500 ℃, the aging time is controlled at 5h~10h.
成前冷轧:轧制率控制在50%以下。对二次时效后的合金施加冷变形有利于带材强度的进一步提高,但变形量不宜过大,过大易导致Goss{011}<100>、Brass{011}<211>、S{123}<634>织构的面积率增加,小角度晶界数量增加,不利于带材的弯曲加工能。Cold rolling before completion: The rolling rate is controlled below 50%. Applying cold deformation to the alloy after the second aging is conducive to further increase the strength of the strip, but the amount of deformation should not be too large, too large may easily lead to Goss{011}<100>, Brass{011}<211>, S{123} <634> The area ratio of the texture increases and the number of small-angle grain boundaries increases, which is not conducive to the bending workability of the strip.
低温退火:温度为150℃~300℃,时效时间为3h~6h。对于含锌量较高的铜合金而言,冷变形后低温退火有利于材料强度的提高,尤其是屈服强度的提高,此外还可释放一定的残余应力,低温退火温度控制在150℃~300℃之间, 若温度过高,达不到强化的目的。Low temperature annealing: the temperature is 150℃~300℃, and the aging time is 3h~6h. For copper alloys with high zinc content, low-temperature annealing after cold deformation is beneficial to improve the strength of the material, especially the yield strength, and also release certain residual stress. The low-temperature annealing temperature is controlled at 150℃~300℃ If the temperature is too high, the purpose of strengthening cannot be achieved.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
(1)本发明以Cu、Zn为基体,通过添加Sn、Ni、Si等元素,Ni、Sn、Zn等元素通过固溶强化,提升合金的强度,同时本发明通过Ni与Si析出NiSi相强化,在不显著降低合金导电性能的同时进一步提升合金的强度。(1) The present invention uses Cu, Zn as a matrix, by adding elements such as Sn, Ni, Si, etc. The elements such as Ni, Sn, Zn are strengthened by solid solution to increase the strength of the alloy, and at the same time, the present invention strengthens the NiSi phase by precipitation of Ni and Si , Further improve the strength of the alloy without significantly reducing the electrical conductivity of the alloy.
(2)本发明将铜合金的带材时效后的平均晶粒度控制在15μm以下,将铜合金织构在偏离角小于20°内的Goss{011}<100>+Brass{011}<211>+S{123}<634>的面积率控制在20%~60%,并且Cube{100}<001>+{120}<001>+{113}<121>的面积率控制在15%以上,通过时效后基体晶粒大小和晶体取向进一步实现导电性能、屈服强度、弯曲加工性能的均衡,满足中高端电子电气部件的应用需求。(2) In the present invention, the average grain size of the copper alloy strip after aging is controlled to be less than 15 μm, and the texture of the copper alloy is less than 20° Goss{011}<100>+Brass{011}<211 >+S{123}<634> area ratio is controlled at 20%~60%, and Cube{100}<001>+{120}<001>+{113}<121> area ratio is controlled above 15% Through aging, the matrix grain size and crystal orientation further achieve the balance of electrical conductivity, yield strength, and bending processing performance to meet the application needs of high-end electronic and electrical components.
(3)本发明铜合金经时效、冷轧变形、低退退火等制备工艺可以实现屈服强度550MPa以上、导电率25%IACS~40%IACS。该铜合金的带材的90°弯曲加工性能为:GW方向的值R/t≤1,BW方向的值R/t≤2。(3) The preparation process of the copper alloy of the invention through aging, cold rolling deformation, low annealing, etc. can achieve a yield strength of 550 MPa or more and a conductivity of 25% to 40% IACS. The 90° bending workability of the copper alloy strip is as follows: the value in the GW direction is R/t≤1, and the value in the BW direction is R/t≤2.
(4)本发明铜合金可解决多种废料的利用问题,例如:黄铜废料、个人电脑和手机等连接器使用的镀镍废料、面向汽车的连接器使用的镀锡废料、面向汽车用途的镀锡黄铜废料等等,有利于节能降耗,降低合金制备成本,促进废料的循环利用。(4) The copper alloy of the present invention can solve the problem of utilization of various wastes, such as: brass scrap, nickel-plated scrap used in connectors such as personal computers and mobile phones, tin-plated scrap used in connectors for automobiles, and automobile-oriented Tin-plated brass scrap, etc., are conducive to energy saving and consumption reduction, reduce the cost of alloy preparation, and promote the recycling of scrap.
(5)本发明铜合金可以加工成棒、线、板带等产品,广泛应用于连接器、接插件等电子电气行业。(5) The copper alloy of the present invention can be processed into products such as rods, wires, and strips, which are widely used in electrical and electronic industries such as connectors and connectors.
具体实施方式detailed description
以下结合实施例对本发明作进一步详细描述。The present invention will be further described in detail below with reference to examples.
选取了20个实施例合金和1个对比例合金(C51900锡磷青铜),所添加元 素根据各自含量添加到熔炼炉,半连铸浇铸规格170mm×320mm的铸锭,浇铸温度为1150℃。Twenty example alloys and one comparative alloy (C51900 tin phosphor bronze) were selected, the added elements were added to the melting furnace according to their respective contents, and semi-continuous casting ingots of 170 mm x 320 mm ingots were cast at a casting temperature of 1150°C.
其他主要制备工艺参数为:The other main preparation process parameters are:
热轧:加热温度820℃,保温5h,热轧至15.5mm;Hot rolling: heating temperature 820 ℃, heat preservation 5h, hot rolling to 15.5mm;
铣面:上下铣面至14.5mm;Face milling: face milling up and down to 14.5mm;
一次冷轧:14.5mm冷轧至1.5mm;Primary cold rolling: 14.5mm cold rolling to 1.5mm;
一次时效:时效温度450℃,时效时间8h;One aging: aging temperature 450℃, aging time 8h;
二次冷轧:1.5mm冷轧至0.38mm;Secondary cold rolling: 1.5mm cold rolling to 0.38mm;
二次时效:时效温度425℃,时效时间8h;Secondary aging: aging temperature 425℃, aging time 8h;
成前冷轧:0.38mm冷轧至0.3mm;Cold rolling before forming: 0.38mm cold rolling to 0.3mm;
低温退火:退火温度210℃,退火时间6h,得到带材样品。Low temperature annealing: annealing temperature 210℃, annealing time 6h, to obtain strip samples.
对于制备得到的20个实施例合金和1个对比例合金的带材样品,分别测试力学性能、导电率、耐应力松弛性能和折弯性能。For the prepared strip samples of 20 example alloys and 1 comparative alloy, the mechanical properties, electrical conductivity, stress relaxation resistance and bending properties were tested respectively.
室温拉伸试验按照《GB/T228.1-2010金属材料拉伸试验第1部分:室温试验方法》在电子万能力学性能试验机上进行,采用宽度为12.5mm的带头试样,拉伸速度为5mm/min。The room temperature tensile test was carried out on the electronic universal performance testing machine in accordance with "GB/T228.1-2010 Metal Material Tensile Test Part 1: Room Temperature Test Method", using a lead sample with a width of 12.5mm and a tensile speed of 5mm /min.
导电率测试按照《GB/T3048.2-2007电线电缆电性能试验方法第2部分:金属材料电阻率试验》,本检测仪器为ZFD微电脑电桥直流电阻测试仪,样品宽度为20mm,长度为500mm。Conductivity test according to "GB/T3048.2-2007 wire and cable electrical performance test method part 2: metal material resistivity test", this testing instrument is ZFD microcomputer bridge DC resistance tester, sample width is 20mm, length is 500mm .
耐应力松弛性能测试按照《JCBA T309:2004铜及铜合金薄板条弯曲应力松弛试验方法》,沿平行于轧制方向取样,样品宽度10mm,长度100mm,初始加载应力值为0.2%屈服强度的50%,测试温度为150℃,时间为1000h。The stress relaxation resistance test is in accordance with "JCBA T309: 2004 Test Method for Bending Stress Relaxation of Copper and Copper Alloy Sheets". The sample is taken parallel to the rolling direction. The sample width is 10 mm and the length is 100 mm. The initial loading stress value is 0.2% of the yield strength of 50 %, the test temperature is 150 ℃, the time is 1000h.
折弯性能测试按照《GBT 232-2010金属材料弯曲试验方法》在折弯测试机上进行,样品宽度为5mm,长度50mm。The bending performance test is carried out on the bending test machine according to "GBT 232-2010 Metal Material Bending Test Method". The sample width is 5mm and the length is 50mm.
各实施例合金及对比例合金的成分及性能测试结果见表1。表1中,以“Goss+Brass+S”代表合金织构在偏离角小于20°内Goss{011}<100>+Brass{011}<211>+S{123}<634>的面积率,以“Cube+{120}<001>+{113}<121>”代表合金织构在偏离角小于20°内Cube{100}<001>+{120}<001>+{113}<121>的面积率。The composition and performance test results of the alloys of the examples and the comparative examples are shown in Table 1. In Table 1, "Goss+Brass+S" represents the area ratio of Goss{011}<100>+Brass{011}<211>+S{123}<634> of alloy texture in the deviation angle less than 20°, "Cube+{120}<001>+{113}<121>" represents the alloy texture Cube{100}<001>+{120}<001>+{113}<121> within the deviation angle of less than 20° Area ratio.
Figure PCTCN2018000424-appb-000001
Figure PCTCN2018000424-appb-000001

Claims (10)

  1. 高性能铜合金,其特征在于,该铜合金的重量百分比组成为:Sn:0.05wt%~3.0wt%,Ni:0.01wt%~2.5wt%,Si:0.01wt%~0.6wt%,Zn:5wt%~15wt%,且Ni与Si的重量百分比之比满足:Ni/Si=3.0~6.0,余量为Cu和不可避免的杂质。The high-performance copper alloy is characterized in that the weight percentage composition of the copper alloy is: Sn: 0.05wt%-3.0wt%, Ni: 0.01wt%-2.5wt%, Si: 0.01wt%-0.6wt%, Zn: 5wt%~15wt%, and the weight percentage ratio of Ni and Si satisfies: Ni/Si=3.0~6.0, the balance is Cu and inevitable impurities.
  2. 根据权利要求1所述的高性能铜合金,其特征在于,该铜合金的带材时效后的平均晶粒度≤15μm。The high-performance copper alloy according to claim 1, wherein the average grain size of the copper alloy strip after aging is ≤15 μm.
  3. 根据权利要求1所述的高性能铜合金,其特征在于,该铜合金织构在偏离角小于20°内满足:Goss{011}<100>+Brass{011}<211>+S{123}<634>的面积率为20%~60%,并且Cube{100}<001>+{120}<001>+{113}<121>的面积率为15%以上。The high-performance copper alloy according to claim 1, wherein the texture of the copper alloy is satisfied within a deviation angle of less than 20°: Goss{011}<100>+Brass{011}<211>+S{123} The area ratio of <634> is 20% to 60%, and the area ratio of Cube{100}<001>+{120}<001>+{113}<121> is 15% or more.
  4. 根据权利要求1所述的铜合金,其特征在于,该铜合金的微观组织中,15°~180°晶界的体积分数≥40%。The copper alloy according to claim 1, characterized in that, in the microstructure of the copper alloy, the volume fraction of 15°-180° grain boundaries is ≥ 40%.
  5. 根据权利要求1所述的高性能铜合金,其特征在于该铜合金的重量百分比组成中还含有0.01wt%~2.5wt%的Co。The high-performance copper alloy according to claim 1, characterized in that the weight percentage composition of the copper alloy further contains 0.01 wt% to 2.5 wt% Co.
  6. 根据权利要求1所述的高性能铜合金,其特征在于该铜合金的重量百分比组成中还含有0.01wt%~2.0wt%的Fe和/或0.01wt%~0.5wt%的P。The high-performance copper alloy according to claim 1, characterized in that the weight percentage composition of the copper alloy further contains 0.01 wt% to 2.0 wt% Fe and/or 0.01 wt% to 0.5 wt% P.
  7. 根据权利要求1所述的高性能铜合金,其特征在于该铜合金的重量百分比组成中还含有总量为0.0001wt%~2wt%的选自0.01wt%~0.5wt%的Mg、0.01wt%~1.5wt%的Cr、0.01wt%~0.3wt%的Zr、0.001wt%~1.5wt%的Mn、0.0005wt%~0.3wt%的B、0.01wt%~0.3wt%的Ag、0.01wt%~1.0wt%的Al和0.0001wt%~0.1wt%的RE中的至少一种元素。The high-performance copper alloy according to claim 1, characterized in that the weight percentage composition of the copper alloy further contains Mg, 0.01wt% selected from 0.01wt% to 0.5wt% in a total amount of 0.0001wt% to 2wt% ~1.5wt% Cr, 0.01wt%~0.3wt% Zr, 0.001wt%~1.5wt% Mn, 0.0005wt%~0.3wt% B, 0.01wt%~0.3wt% Ag, 0.01wt% At least one element of ~1.0 wt% Al and 0.0001 wt% ~ 0.1 wt% RE.
  8. 根据权利要求1-7中任一项所述的高性能铜合金,其特征在于该铜合金的屈服强度为550MPa~700MPa,导电率为25%IACS~40%IACS;该铜合金的带材的90°弯曲加工性能为:GW方向的值R/t≤1,BW方向的值R/t≤2。The high-performance copper alloy according to any one of claims 1 to 7, characterized in that the yield strength of the copper alloy is 550 MPa to 700 MPa, the conductivity is 25% IACS to 40% IACS; The 90° bending performance is as follows: the value in the GW direction is R/t≤1, and the value in the BW direction is R/t≤2.
  9. 根据权利要求1-7中任一项所述的高性能铜合金的制备方法,其特征在于该铜合金的带材的制备过程为:配料→熔炼→热轧→铣面→一次冷轧→一次时效→二次冷轧→二次时效→成前冷轧→低温退火。The method for preparing a high-performance copper alloy according to any one of claims 1-7, characterized in that the preparation process of the copper alloy strip is: batching → smelting → hot rolling → milling surface → primary cold rolling → primary Aging→secondary cold rolling→secondary aging→pre-cold rolling→low temperature annealing.
  10. 根据权利要求9所述的高性能铜合金的制备方法,其特征在于所述的热轧的温度为750℃~900℃,保温时间为1h~6h;所述的一次时效的温度为350℃~550℃,时效时间为5h~10h;所述的二次时效的温度为300℃~500℃,时效时间为5h~10h。The method for preparing a high-performance copper alloy according to claim 9, characterized in that the temperature of the hot rolling is 750°C to 900°C, and the holding time is 1h to 6h; the temperature of the primary aging is 350°C to 550 ℃, aging time is 5h ~ 10h; the temperature of the second aging is 300 ℃ ~ 500 ℃, aging time is 5h ~ 10h.
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