WO2020108364A1 - 洗衣机洗涤桶组件及洗衣机 - Google Patents

洗衣机洗涤桶组件及洗衣机 Download PDF

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Publication number
WO2020108364A1
WO2020108364A1 PCT/CN2019/119722 CN2019119722W WO2020108364A1 WO 2020108364 A1 WO2020108364 A1 WO 2020108364A1 CN 2019119722 W CN2019119722 W CN 2019119722W WO 2020108364 A1 WO2020108364 A1 WO 2020108364A1
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WO
WIPO (PCT)
Prior art keywords
pulsator
barrel
keg
washing machine
hole
Prior art date
Application number
PCT/CN2019/119722
Other languages
English (en)
French (fr)
Inventor
席磊
周丑国
余永刚
苑林枫
于百乐
Original Assignee
Tcl家用电器(合肥)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201821979950.3U external-priority patent/CN209353108U/zh
Priority claimed from CN201811437175.3A external-priority patent/CN111235832A/zh
Priority claimed from CN201811435871.0A external-priority patent/CN111235830B/zh
Priority claimed from CN201811435880.XA external-priority patent/CN111235816B/zh
Priority claimed from CN201811437174.9A external-priority patent/CN111235831B/zh
Priority claimed from CN201821980014.4U external-priority patent/CN209397378U/zh
Application filed by Tcl家用电器(合肥)有限公司 filed Critical Tcl家用电器(合肥)有限公司
Publication of WO2020108364A1 publication Critical patent/WO2020108364A1/zh

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F17/00Washing machines having receptacles, stationary for washing purposes, wherein the washing action is effected solely by circulation or agitation of the washing liquid
    • D06F17/06Washing machines having receptacles, stationary for washing purposes, wherein the washing action is effected solely by circulation or agitation of the washing liquid by rotary impellers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/40Driving arrangements  for driving the receptacle and an agitator or impeller, e.g. alternatively

Definitions

  • the application number is 201811437175.3, the application name is "washing machine washing tub components and washing machine”;
  • the application number is 201811437174.9, and the application name is "Keg connection assembly and washing machine";
  • the application number is 201811435880.X, the application name is "washing machine washing tub components and washing machine";
  • the application number is 201821979950.3, and the application name is "small barrel assembly and washing machine";
  • the application number is 201811435871.0, and the application name is "Power output shaft connection assembly and washing machine";
  • the application number is 201821980014.4, and the application name is "small bucket pulsator and washing machine”.
  • the present application relates to the technical field of pulsator washing machines, and in particular to a washing machine washing tub assembly and a washing machine.
  • a detachable small bucket can be set in the washing bucket of the traditional pulsator washing machine.
  • the washing bucket includes a big bucket, a pulsator and a small bucket.
  • the small bucket By setting a separate small bucket in the big bucket, the small bucket can be set in the big bucket through the positioning column and the groove or integrated with the pulsator to form a bucket
  • special clothes can be placed in the small bucket during the washing process, the water in the big bucket cannot enter the small bucket, the water in the small bucket is thrown into the big bucket from the inclined side wall of the small bucket when it is dried
  • the purpose of washing special clothes separately is achieved; if you don't need to wash special clothes, you can disassemble the small bucket from the big bucket.
  • the assembly method of the positioning column and the groove is easy and quick to disassemble.
  • the washing machine in the tub has a poor cleaning effect.
  • a washing tub assembly and a washing machine of a washing machine are provided.
  • a washing machine washing barrel assembly includes: a large barrel, a large barrel pulsator, a small barrel, a small barrel pulsator and a three-power clutch; a large barrel piercing hole is opened on the bottom wall of the large barrel; the large barrel The pulsator is located in the vat, the pulsator pulsator is provided with a piercing hole for pulsating the pulsator; the pail is disposed on the pulsator, and the pail is located in the vat, the small The bottom wall of the barrel is provided with a small barrel installation hole; the small barrel pulsator is located in the small barrel; the three-power clutch has three coaxial power output shafts, and the first power output is respectively from outside to inside Shaft, second power output shaft and third power output shaft, the first power output shaft is connected to the vat, the first power output shaft is used to drive the vat to rotate; the second power output shaft passes through The vat is perforated and connected to the vat
  • a washing machine includes the washing tub assembly of the washing machine as described in any of the above embodiments.
  • FIG. 1 is a structural schematic diagram of a washing machine in an embodiment
  • Fig. 2 is a structural schematic diagram of a washing machine in an embodiment
  • Fig. 3 is an exploded view of some components of Fig. 2
  • Fig. 4 is a partial structural diagram of a three-power clutch
  • FIG. 6 is a partial structural view of the washing machine of an embodiment
  • FIG. 7 is a partial structural view of the washing machine of an embodiment
  • FIG. 8 is an exploded view of the partial structure of the washing machine of an embodiment
  • 9 is another perspective view of FIG. 8
  • FIG. 10 is a partial structural view of a washing machine of an embodiment
  • FIG. 11 is a partial structural schematic view of a washing machine of an embodiment
  • FIG. 12 is a cross-sectional view of FIG.
  • FIG. 10 along line AA; 13 is a partial cross-sectional view of a small bucket of an embodiment; FIG. 14 is a partial cross-sectional view of a small bucket with a water ring installed; FIG. 15 is a partial structural diagram of a washing machine of an embodiment; FIG. 16 is a FIG. 17 is a partial structural view of a washing machine of an embodiment; FIG. 18 is a partial exploded cross-sectional view of the washing machine of an embodiment; FIG. 19 is a partial cross-sectional view of the washing machine of an embodiment; 20 is a structural schematic diagram of a pail pulsator of a washing machine in an embodiment; FIG. 21 is a schematic structural diagram of a pail pulsator of a washing machine in an embodiment.
  • an element when referred to as being “fixed” to another element, it can be directly on the other element or there can also be a centered element. When an element is considered to be “connected” to another element, it may be directly connected to another element or there may be a center element at the same time.
  • a washing machine washing tub assembly the washing machine washing tub assembly includes: a large barrel, a large barrel pulsator, a small barrel, a small barrel pulsator, and a three-power clutch; a large barrel piercing hole is formed on the bottom wall of the large barrel;
  • the vat pulsator is located in the vat, and the vat pulsator is provided with a piercing hole for the vat pulsator;
  • the vat is disposed on the vat pulsator, and the vat is located in the vat, so A small barrel mounting hole is opened on the bottom wall of the small barrel;
  • the small barrel pulsator is located in the small barrel;
  • the three power clutch has three coaxial power output shafts, respectively A power output shaft, a second power output shaft and a third power output shaft, the first power output shaft is connected to the vat, the first power output shaft is used to drive the vat to rotate; the second power output shaft
  • the through hole of the vat is connected to
  • the washing machine washing tub assembly includes related structures of the following embodiments, including but not limited to a large tub, a large pulsator, a small tub, a small pulsator, and a three-power clutch.
  • a washing machine includes an outer tub, a large tub 110, a large tub pulsator 120, a small tub 130, a small pulsator 140 and a driving device ,
  • the large barrel 110 is accommodated in the outer barrel
  • the large barrel pulsator 120 is accommodated in the large barrel 110
  • the small barrel 130 is arranged on the large barrel impeller 120
  • the small barrel 130 is accommodated in the large barrel 110
  • the small barrel impeller 140 is accommodated In the keg 130.
  • the driving device is used to drive the rotation of the large barrel 110, the large barrel pulsator 120, the small barrel 130 and the small barrel pulsator 140 respectively.
  • the drive device has a transmission shaft, and different transmission shafts respectively correspond to the large barrel, the large barrel pulsator and the small barrel pulsator Separately drive the big barrel, big pulsator and small pulsator to rotate.
  • the outer barrel in this embodiment plays a role of overall support and installation.
  • the washing machine also includes a cabinet, and the outer tub is located in the cabinet.
  • the large tub in this embodiment which is equivalent to the washing tub of a conventional pulsator washing machine, is used to wash clothes.
  • the washing machine only includes the outer bucket, the big bucket and the big bucket pulsator, it is similar to the traditional common pulsator washing machine.
  • the clothes in the big bucket mainly disturb the water flow through the big bucket pulsator, combined with the ribs on the inner wall of the big bucket to complete the Washing of clothing.
  • the small bucket in this embodiment is a small bucket added on the basis of a conventional ordinary pulsator washing machine.
  • the small bucket is installed on the large pulsator.
  • the small bucket can be used to wash some special clothes, such as washing underwear, socks, baby Clothes such as infant clothes that need to be washed separately. In this way, cross-contamination during laundry washing can be avoided.
  • some special clothes such as washing underwear, socks, baby Clothes such as infant clothes that need to be washed separately. In this way, cross-contamination during laundry washing can be avoided.
  • the design of the traditional keg please refer to the keg in patent document CN105483974A. In other embodiments of the present application, the technical design for improving the traditional keg is also proposed.
  • DD direct driver
  • FIG. 1 of CN107059318A that is, a washing machine with a small inner bucket added to the inner bucket of the existing ordinary pulsator washing machine.
  • Frequency conversion motors are used to drive the vat and vat pulsator to rotate respectively.
  • the DD inverter motor itself has a complicated structure and high cost, which pushes up the cost of the whole machine, making the price of the washing machine in the bucket higher, and it is difficult for the washing machine in the bucket to serve the public due to price factors.
  • the driving device is a three-power clutch 150
  • the three-power clutch 150 is disposed on the outer side of the bottom wall of the outer tub.
  • the three-power clutch may not be fixed on the outside of the bottom wall of the outer barrel.
  • the cost of the washing machine can be greatly reduced.
  • the three-power clutch 150 has three coaxial power output shafts, which are respectively a first power output shaft 151, a second power output shaft 152, and a third power output shaft 153 from outside to inside.
  • three coaxial power output shafts are sequentially sleeved from outside to inside and can be independently rotated.
  • the first power output shaft 151 is used to drive the vat 110 to rotate
  • the second power output shaft 152 is used to drive the vat pulsator 120 to rotate.
  • the three power clutch is fixed on the outer side of the bottom wall of the outer barrel, and the three power clutch The three power output shafts pass through the outer barrel mounting holes.
  • the above three-power clutch and the ordinary motor for driving the three-power clutch can be purchased from the market. For example, referring to FIG.
  • the three-power clutch 150 has a transmission gear 154, and a common motor drives the transmission gear of the three-power clutch through a belt to provide the ability of the three-power clutch.
  • the ordinary motor is a motor different from a DD motor or a rotary motor with a rotating shaft.
  • the first power output shaft 151 is connected to the vat 110, and the first power output shaft is used to drive the vat to rotate.
  • the first power output shaft 151 is fixedly connected to the vat 110.
  • the first power output shaft is connected to the bottom wall of the vat.
  • the first power output shaft is fixedly connected to the outside of the bottom wall of the vat.
  • the washing machine further includes a vat flange 180, and the vat flange 180 is fixed outside the bottom wall of the vat 110 Connection, the first power output shaft 151 is fixedly connected to the barrel flange 180, the first power output shaft 151 is used to drive the barrel 110 to rotate through the barrel flange 180, by setting the barrel flange, the barrel flange and the bottom of the barrel
  • the outside of the wall has a large contact area, which is convenient for transmitting torque to the vat.
  • the bottom wall of the barrel is provided with a plurality of screw holes
  • the flange of the barrel is provided with a number of holes 183 corresponding to the screw holes.
  • the screw holes on the fixed columns and the perforations on the vat flange are respectively fixed by a screw. In this way, the fixed connection between the vat flange and the outside of the bottom wall of the vat can be better achieved.
  • a plurality of fixing columns are protrudingly arranged on the outside of the bottom wall of the vat, a screw hole is formed on the fixed column, a plurality of perforations corresponding to the fixed column are provided on the flange plate of the vat, and a plurality of screw holes on the fixed column and the flange Several perforations on the plate are fixed by a screw.
  • the use of the fixed column can open a longer screw hole, so that the screw connection of the fixed column and the screw is more firm, and thus the connection between the barrel flange and the outer side of the bottom wall of the barrel is firmer.
  • the first power output shaft 151 is fixed with a first bearing ring 1511 outside, please refer to FIG. 5 and FIG. 6.
  • the first bearing ring 1511 is fixedly connected to the side of the vat flange 180 away from the vat 110.
  • the first bearing ring 1511 is provided with a plurality of fixing holes
  • the vat flange 180 is provided with a plurality of through holes 182 corresponding to the fixing holes on the first bearing ring
  • the first bearing ring has a plurality of fixing holes and the vat
  • the through holes on the flange are fixed by a screw, for example, the fixing holes of the first bearing ring 1511 are distributed in a circular array with the first power output shaft as the center, so that the first power can be better achieved
  • the barrel flange 180 is provided with a barrel flange through hole 181
  • the bottom wall of the barrel 110 is provided with a barrel through hole 111, and the barrel flange is worn through
  • the hole 181 is opposite to the barrel penetration hole 111 so that the second power output shaft 152 and the third power output shaft 153 can pass through the barrel pulsator flange 180 and the bottom wall of the barrel 110.
  • the barrel flange 180 is provided with a through hole in the middle of the barrel flange 180.
  • the middle part of the barrel flange 180 protrudes upward, or slightly protrudes upward, that is, protrudes upward in the height direction of the barrel 110, the barrel flange penetrates the hole 181 and a number of through holes All 182 are provided in the protruding area of the vat flange 180, and a number of perforations 183 are provided in the non-protruding area of the vat flange 180.
  • the mounting position of the vat flange 180 and the first power output shaft 151 can be made closer to the vat mounting hole 111, thereby making the second power output shaft 152 and the third
  • the length of the power output shaft 153 extending into the inside of the large barrel 180 is longer, which is convenient for the subsequent installation of the large barrel pulsator and the small barrel pulsator.
  • the through hole of the barrel flange is a circular hole structure.
  • the pulsator 120 is located in the vat 110. Specifically, the barrel pulsator 120 is disposed adjacent to the bottom wall of the barrel. Please refer to FIG. 5 in conjunction with FIGS. 3 and 4.
  • the second power output shaft 152 passes through the barrel penetration hole 111 and is connected to the barrel pulsator 120.
  • the second power output shaft 152 is used to drive the barrel pulsator 120 to rotate.
  • the bucket pulsator is mainly used to disturb the water flow to wash the clothes in the bucket.
  • the second power output shaft is fixedly connected to the barrel pulsator.
  • the washing machine further includes a vat pulsator flange 190, a vat pulsator flange 190 is fixedly connected to the side of the vat pulsator 120 near the bottom wall of the vat 110, and the second power output shaft 150 is connected to the vat pulsator flange 190, so that the vat pulsator flange 190 drives the vat pulsator to rotate.
  • the barrel pulsator flange 190 is provided with a plurality of through holes 192, and the barrel pulsator 120 is adjacent to a bottom wall of the barrel 110.
  • a plurality of barrel screw holes corresponding to the penetration holes 192 are opened on the side, and each penetration hole 192 and each barrel screw hole are respectively fixed by a screw in a one-to-one correspondence. In this way, the connection between the large barrel pulsator and the large barrel pulsator can be better achieved.
  • the barrel pulsator flange 190 has a star-shaped structure, and several end corners of the barrel pulsator flange 190 are provided with through holes 192.
  • the star-shaped pulsator flange 190 has a star structure. It can make the connection between the barrel pulsator and the barrel pulsator more firm.
  • the barrel pulsator flange 190 A fastening hole 191 is provided, and the second power output shaft 152 is supported in the fastening hole 191.
  • the second power output shaft is used to drive the drum pulsator to rotate through the drum pulsator flange.
  • the fastening hole 191 has a non-round hole structure, another example, the fastening hole 191 has a polygonal hole structure, another example, the fastening hole 191 has an octagonal hole structure, and another example, the middle of the barrel pulsator flange There are fastening holes. In this way, the transmission of torque is facilitated.
  • the second power output shaft 152 is fixed with an outer limit ring 1521, and the end of the second power output shaft 152 extends beyond the limit ring 1521.
  • the portion of the second power output shaft 152 extending beyond the limit ring 1521 includes The connected fastening portion 1522 and the screwing portion 1523, the fastening portion 1522 is disposed adjacent to the stop ring 1521, the barrel pulsator flange 190 is fixed outside the fastening portion 1522 through the fastening hole 191, and the barrel pulsator flange
  • the disk 190 is in contact with the limit ring 1521, and a fixed spiral (not shown) is screwed to the outside of the screw part 1523.
  • the fixed spiral is in contact with the barrel pulsator flange 190, and the second power output shaft 152 is used to pass
  • the barrel pulsator flange 190 drives the barrel pulsator 120 to rotate.
  • the limit ring 1521 and the fixed spiral ring can better fix the barrel pulsator flange 190 outside the second power output shaft 152.
  • the shape of the fastening portion 1522 matches the shape of the fastening hole 191. 7 and 5, the middle part of the barrel pulsator flange 190 is recessed downward, and the pulsator flange bearing hole 191 is located in the recessed area of the pulsator flange 190.
  • the pulsator flange 190 can move the connection position between the pulsator flange and the second power output shaft more toward the bottom wall of the vat 110, which is convenient for saving the space in the vat, and in this way, it is also convenient for making the screwed portion 1523 has a longer length to provide more threads, so that the connection of the screwing portion 1523 and the fixed coil is tighter.
  • the height of the fixed spiral ring is the same as the length of the screw joint, so that the second power output shaft and the barrel pulsator flange are better in tightness after installation.
  • the barrel pulsator 120 is provided with a barrel pulsator perforating hole 1212, so that the third power shaft can pass through or be connected to the small Barrel pulsator.
  • a number of ribs 122 are provided on the barrel pulsator 120, and a number of the ribs 122 of the barrel pulsator 120 are distributed in a circular array with the rotation center of the barrel pulsator 120.
  • the ribs on the barrel pulsator It acts as a water flow disturbance to facilitate the washing of clothes in the vat.
  • the barrel pulsator has ribs along its radial direction.
  • the rib 122 of the barrel pulsator 120 has a first water-repellent surface 1221 and a second water-repellent surface 1222 opposite to each other.
  • the first water-repellent surface has opposite ends in the radial direction of the barrel pulsator.
  • the first water-repellent surface Its two ends are convex toward the middle gradually away from the second water-repellent surface.
  • the second water-repellent surface has opposite ends along the radial direction of the pulsator.
  • the second water-repellent surface gradually moves away from the two ends toward the middle
  • the direction of the first water-repellent surface is convex, so that the first water-repellent surface and the second water-repellent surface that are slightly convex to the outside can improve the water disturbance effect of the barrel pulsator, and make the barrel pulsator rotate forward and reverse well.
  • the effect of water disturbance As another example, the first water-repellent surface and the second water-repellent surface of the ribs of the barrel pulsator 120 are arranged bilaterally symmetrically.
  • the small bucket 130 is disposed on the large bucket pulsator 120, and the small bucket 130 is located in the large bucket 110.
  • the bucket pulsator 120 is used to drive the bucket 130 to rotate under the driving of the second power output shaft 152.
  • the keg 130 can be detachably provided on the pulsator 120. In this way, it is convenient to disassemble the keg.
  • the detachable manner of the pail of the small barrel and the large barrel may include, but not limited to, snap-fitting, snap-fitting, screwing, binding, bundling, nesting, etc.
  • the large barrel pulsator 120 is convexly provided with positioning posts 121, and the bottom wall of the small barrel 130 is concave on the outside A positioning groove 131 is provided, and the positioning column 121 is embedded or inserted in the positioning groove 131.
  • the positioning column 121 of the barrel pulsator 120 is used to drive the small barrel 130 to rotate when the barrel pulsator 120 rotates.
  • the positioning groove in this embodiment may also be understood as a concave structure, that is, a concave structure is formed outside the bottom wall of the keg.
  • the positioning grooves or positioning posts of the present application are for convenience of description, not for limiting the specific structure thereof. Subsequent related terms can be deduced by analogy, or should be understood as such.
  • the arrangement of the positioning column 121 and the positioning groove 131 facilitates the installation of the small barrel 130 on the large barrel pulsator 120 through the cooperation of the positioning column and the positioning groove when the small barrel is needed.
  • the shape of the positioning groove matches the shape of the positioning column.
  • the shape or cross-sectional shape of the positioning column is set to a triangle, a quadrangle, and other polygonal or non-circular shapes, so that it is convenient for the bucket pulsator to drive the keg to rotate through the cooperation of the positioning column and the positioning groove.
  • the shape of the cross section of the positioning column may also be set as a circle. It can be understood that the positioning posts provided with a circular cross section are easier to align with the positioning posts with a non-circular cross section, which can make the installation of the positioning post and the positioning groove more convenient, which facilitates the installation of the keg and Disassemble.
  • the conventional bucket-in-tub washing machine that is, a washing machine with a small inner bucket added to the inner bucket of the existing ordinary pulsator washing machine
  • the small bucket when the small bucket is installed on the large bucket pulsator by way of positioning columns and grooves ,
  • the structure is not strong enough.
  • the washing machine vibrates too much, the small bucket may fall off.
  • FIG. 8 and FIG. 9 in combination with FIG.
  • the outer wall of the positioning column 121 is provided with a number of The slot 1211, even in the slot into which the subsequent limiting plugs are inserted, the bucket 130 is provided with a plurality of limiting plugs 1311 on the inner side wall of the positioning groove 131.
  • the limiting plugs 1311 are at least partially embedded or inserted in Slot 1211.
  • the positioning column is embedded in the positioning groove, and the cooperation of the limiting plug and the slot, the structure of the small barrel is better after being mounted on the pulsator of the large barrel, and the small barrel is not easy to fall off.
  • the positioning post 121 is disposed in the middle of the pulsator 120.
  • a plurality of positioning posts or positioning grooves may be provided and provided at multiple positions on the pulsator of the vat respectively.
  • the number of positioning posts and positioning grooves is one.
  • the structure of the small barrel is better after being mounted on the pulsator of the large barrel, so that the small barrel is not easy to fall off.
  • the limit post and the slot cooperate with each other and limit the position so that the pulsator of the vat can rotate the pail when it rotates. In this way, it is convenient for the barrel pulsator to drive the small barrel to rotate through the cooperation of the limiting plug and the slot.
  • the shape of the slot matches the shape of its corresponding limit plug.
  • the limiting plugs 1311 are embedded in the slots 1211 one-to-one.
  • the limiting plug 1311 has a rectangular parallelepiped structure, and the slot 1211 has a rectangular cross-section.
  • the limiting plug 1311 is a bar-shaped convex structure, and the slot 1211 has a side matching the limiting plug 1311 At the interface, the limiting plug 1311 and the slot 1211 form a clearance fit.
  • the limiting plug 1311 has a better limiting effect after being inserted into the slot, so that the structure of the small barrel is better after being mounted on the large barrel pulsator.
  • the height of the positioning column is 40 mm to 110 mm, and the depth of the positioning groove along the height direction of the keg is 60 mm to 110 mm. In this way, the bonding strength of the positioning column and the positioning groove can be better, and the small bucket can be reduced or avoided.
  • the depth of the positioning groove or the height of the positioning column is not limited to this.
  • the height of the positioning column is 45 mm to 60 mm, and the depth of the positioning groove along the height direction of the keg is 75 mm to 90 mm.
  • the height of the positioning column and the height of the positioning groove need to be flexibly set according to the size and rotation speed of the barrel.
  • the depth of the slot 1211 in the radial direction of the barrel pulsator is 1.5 mm to 20 mm.
  • the depth of the slot in the radial direction of the barrel pulsator is 1.8 mm to 3 mm.
  • the depth of the slot in the height direction of the keg is 15 mm to 80 mm.
  • the depth of the slot in the height direction of the keg is 15 mm to 80 mm.
  • the depth of the slot in the height direction of the keg is 20 mm to 25 mm.
  • the length of the limiting plug along the height direction of the keg is 40 mm to 100 mm.
  • the length of the limiting plug along the height direction of the keg is 50 mm to 70 mm.
  • the depth of the positioning groove is 77 mm
  • the length of the limiting post is 77 mm
  • the height of the positioning post is 73 mm
  • the length of the slot is 73 mm. In this way, the installation firmness is better.
  • the slot and the insertion column can also be other structures that can be nested, so that the positioning column can be inserted into the positioning slot to have a certain limiting effect through the slot and the insertion column.
  • the installation positions of the plurality of slots 1211 are distributed at intervals with the rotation axis of the barrel pulsator 120.
  • the installation positions of the plurality of slots 1211 are distributed in twos and two intervals with the rotation axis of the barrel pulsator 120. In this way, the installation strength of the small barrel 130 and the large barrel pulsator can be made stronger, so that the large barrel is not easy to fall off during the dehydration process.
  • the depth of the positioning groove 131 is greater than the thickness of the bottom wall of the keg 130.
  • the depth of the positioning groove is the length of the designated groove along the height direction of the keg 130.
  • the small barrel 130 is provided with a plurality of limiting grooves 133 on the outer side of the bottom wall, and the ribs 122 of the large barrel pulsator 120 are embedded in the limiting groove 133.
  • several convex ribs of the pulsator of the big barrel correspond to the limiting grooves 133 on the bottom wall of the small barrel one by one, and the shape of the limiting grooves and their corresponding convex ribs match.
  • the limiting groove 133 on the pail is also embedded outside the ribs, which further improves the structural firmness of the pail after it is installed on the pulsator.
  • the bucket is not easy to fall off during use.
  • the ribs 122 of the barrel pulsator 120 are distributed in a circular array with the rotation axis of the barrel pulsator 120.
  • the number of ribs of the barrel pulsator is 5-12.
  • the number of the ribs 122 of the barrel pulsator 120 is five.
  • the barrel pulsator 120 has a circular flat structure as a whole. In this way, the flat structure of the large barrel pulsator is more suitable for installing the small barrel, so that the small barrel can be more firmly installed on the large barrel pulsator.
  • the barrel pulsator 120 is further provided with a plurality of drainage holes 123 in the middle of two adjacent ribs 122.
  • the side of the large barrel pulsator further away from the small barrel is also provided with a plurality of annular reinforcing ribs 124 and radial reinforcing ribs 125, and each of the radial reinforcing ribs intersects with the several annular reinforcing ribs respectively.
  • the overall structural strength of the pulsator 120 in one embodiment, please refer to FIG. 8 and FIG. 12, the circumference of the barrel pulsator is convex upward or slightly convex, so that the slightly convex circumferential edge can reduce the foreign objects falling under the barrel pulsator to a certain extent, that is The bottom walls of the pulsator 120 and the pail 110 are dropped.
  • FIG. 11 is a schematic diagram
  • the limiting plug 1311 is provided with a convex portion 13111
  • the positioning column is provided with a concave groove 12111 on the side wall of the slot 1211.
  • the concave The groove 12111 corresponds to the position of the convex portion 13111, and the convex portion 13111 can be at least partially accommodated in the concave groove 12111.
  • the position of the concave groove and the position of the convex portion can be set at The side where the centrifugal tangential force faces during dehydration rotation when the keg is used, or the side to which the circumferential force points during dehydration rotation.
  • the position of the concave groove is set on the side of the centrifugal tangential force during the dehydration rotation of the small barrel on the limiting post, and the position of the convex portion is set in the centrifugal tangential direction of the small barrel during the dehydration rotation.
  • the side wall facing the force is set at the side where the centrifugal tangential force faces during dehydration rotation when the keg is used, or the side to which the circumferential force points during dehydration rotation.
  • the convex portion can be at least partially accommodated in the concave groove, so that the concave groove has A certain limiting effect, so that the slot has a certain limiting effect on the insertion column, and thus the positioning column of the large barrel pulsator has a better limiting effect on the positioning groove of the small barrel, which can further improve the installation of the small barrel to the large barrel
  • the structure behind the pulsator is firm, to avoid the problem that the small barrel falls off during the dehydration rotation of the small barrel driven by the large barrel pulsator.
  • the side wall of the keg has a certain inclination angle, usually 1.5 degrees to 30 degrees. Under the action of the centrifugal force of the dehydration rotation, the water of the keg is easily thrown out through the inclined side wall. However, when the centrifugal force of dehydration rotation is too large, there is a risk that the keg is unstable and even thrown out.
  • the concave groove 12111 and the convex portion 13111 by providing the concave groove 12111 and the convex portion 13111, the structural firmness of the keg after being installed on the pail pulsator can be improved better. During the dehydration rotation of the pail driven by the pail pulsator, the keg can be improved. Stability.
  • the convex portion 13111 has a rectangular parallelepiped structure, and the concave groove 12111 also has a rectangular cross section.
  • the concave groove 12111 matches the shape of the convex portion 13111.
  • the convex portion and the convex portion may also have other shapes, as long as the slot can have a certain limiting effect on the limiting plug.
  • there is a rubber strip between the slot and the limit post so by adding a rubber strip, the vat pulsator can reduce the generation of the vat during rotation Noise.
  • the rubber strip is appropriately evacuated at the position of the concave groove or the convex portion.
  • the positioning column when the positioning column is provided in the middle of the barrel pulsator, the piercing hole of the barrel pulsator provided on the barrel pulsator penetrates the top of the positioning column. In this way, it is convenient for the third power output shaft or its transmission component to pass through.
  • the positioning column at this time can also be regarded as a hollow cylinder.
  • FIG. 3 and FIG. 12 In order to facilitate the third power output shaft 153 to pass through the bottom wall of the keg 130, please refer to FIG. 3 and FIG. 12 in an embodiment.
  • the bottom wall of the keg 130 is provided with a keg mounting hole 1312. 1312 facilitates the passage and extension of the third power shaft 153 or its transmission component into the interior of the keg 130 to connect the keg pulsator 140 located inside the keg.
  • the bottom wall of the keg 130 is provided with a keg mounting hole 1312 on the bottom wall of the positioning groove 131, the keg mounting hole 1312 and the pail piercing hole 1212 at least partially overlap, so that the third power shaft 153 or The transmission component sequentially passes through the pulsating hole 1212 of the pail and the mounting hole 1312 of the pail.
  • the bottom wall of the keg 130 is generally thin, and when the concave structure or the positioning groove 131 is opened thereon, the technical design is much limited, which affects the firmness of the keg 130 installed on the pulsator 120 of the keg.
  • the positioning groove 131 is formed with a mounting post 132 inside the bottom wall 130a of the keg 130 That is, the positioning groove 131 is formed with a mounting post on the side of the inner bottom wall of the keg.
  • a mounting post is convexly provided on the inner side of the bottom wall 130a of the keg 130, and the mounting post 132 is on the outer side of the bottom wall 130a of the keg
  • the positioning groove 131 is formed.
  • a mounting hole 1312 is formed in the side of the mounting post 132 away from the inner bottom wall of the keg 130. In this way, the protruding mounting post 132 facilitates the opening of the positioning groove 131 with a longer depth, which can further improve the firmness of the installation of the keg 130 on the pulsator 120.
  • the mounting post 132 is disposed on the bottom wall of the keg 120, that is, the mounting post is seen as a component separated from the bottom wall of the keg.
  • the bottom wall of the keg is provided with a mounting post, or that the mounting post is provided on the bottom wall of the keg.
  • the inside of the bottom wall of the keg is the side of the bottom wall of the keg inside the keg.
  • the outside of the bottom wall of the keg is the side of the bottom wall of the keg and the outside of the keg. And so on.
  • the keg pulsator 140 is located in the keg 130, the third power output shaft 153 passes through the piercing hole 111, the pulsating hole 1212 and the keg installation in sequence
  • the hole 1312 is connected to the keg pulsator 140, and the third power output shaft 153 is used to drive the keg pulsator 140 to rotate.
  • the bucket pulsator 140 is used to provide a function of disturbing water flow, so as to facilitate washing of underwear in the bucket.
  • the traditional drum-in-tub washing machine ie, a washing machine with a small inner drum added to the inner bucket of the existing ordinary pulsator washing machine
  • the existing drum-in-tub washing machine mainly passes DD ( direct drive) Frequency inverter motor drive, DD frequency inverter motor itself has a complex structure and high cost, which pushes up the cost of the whole machine, making the price of the washing machine in the bucket higher, which makes it difficult to service the washing machine in the bucket due to price factors. Yuzhong.
  • the cleaning effect of the existing bucket-in-bucket washing machine is poor.
  • the cleaning of the underwear in the small bucket mainly relies on the convex ribs on the inner wall of the bucket to realize the water flow disturbance for cleaning.
  • the ribs are used to achieve water flow disturbance for cleaning, so the relative movement between the clothes and the water flow is relatively weak, and the cleaning effect of the clothes in the small bucket is also poor.
  • the power of the pulsator is mainly provided by the washing shaft of the DD motor.
  • the power output shaft of the DD motor is divided into a washing shaft and a dehydration shaft.
  • the dehydration shaft drives the rotation of the vat, and the washing shaft drives the pulsator to rotate.
  • the strength of the washing shaft is small, and the force arm is long.
  • the washing machine since the washing power of the keg is provided by the second power output shaft and the third power output shaft at the same time, the torque and bending stress of the second power output shaft that drives the pulsator of the tub are reduced accordingly, so that the rating of the tub The washing capacity is improved, and the small bucket can wash larger-capacity clothes.
  • a small bucket pulsator is provided in the small bucket. Compared with the traditional bucket-in-tub washing machine, the small bucket only relies on the ribs protruding from the inner side wall of the inner bucket to wash by the water flow disturbance. A pail pulsator is installed inside, which can achieve a stronger effect of water disturbance, thereby improving the washing effect of clothes.
  • the keg 130 when washing the clothes in the small bucket 130, the water in the small bucket 130 is mainly rotated by rotating the small bucket at a high speed, so that the water in the small bucket 130 is thrown out from the inclined bottom wall of the small bucket.
  • the keg 130 includes a bottom wall 130 a and a side wall 130 b, the bottom wall of the keg is connected to the side wall of the keg, and the bottom wall 130 a of the keg 130 and the side wall of the keg 130 130b together form a hollow cavity of a keg. As before, it is located in the keg, that is, in the hollow cavity of the keg.
  • the mounting post 132 is also located in the hollow cavity of the keg 130.
  • the side wall of the keg has an inclined angle, and the inner diameter of the keg gradually increases from the bottom wall of the keg along the opening direction of the keg.
  • the tilt angle is 1.5 degrees to 30 degrees.
  • the side wall of the inclined keg can better throw out water along the side wall of the keg during the dehydration process of the clothes in the keg.
  • the bottom wall 130a of the keg 130 is provided with a recessed structure outside the keg 130, that is, the positioning groove 131 as before. The recessed structure is used to detachably install the keg to the pulsator of the vat.
  • the bottom wall 130a of the keg 130 has a circular structure as a whole, or the bottom wall 130a of the keg has a circular cross section along the height direction of the keg.
  • the recessed structure 131 is located in the middle of the bottom wall 130a, and the position of the recessed structure 131 corresponds to the position of the mounting post 132.
  • the recessed structure forms the mounting post inside the bottom wall of the keg.
  • the mounting post has a circular cross section along the height direction of the keg.
  • the diameter of the mounting post is 1/5 to 2/5 of the smallest diameter of the keg. In this way, the cleaning effect of the keg is better.
  • a first step 130c and a second step 130d are provided between the side wall 130b and the bottom wall 130a of the keg 130, and the first step 130c includes connected
  • the second stepped portion 130d includes the connected top wall 130d1 and the side wall 130d2
  • the top wall 130c1 of the first stepped portion is connected to the inside of the side wall 130b of the keg 130
  • the wall 130d1 is connected to the side wall 130c2 of the first step
  • the periphery of the bottom wall 130a of the keg 130 is connected to the bottom wall 130d2 of the second step.
  • the second step is more important to ensure the height of the mounting post, so that the mounting post has sufficient height, so that the bottom wall can open a positioning groove of sufficient height and
  • the limiting plug can further improve the structural strength of the small barrel installed on the large barrel pulsator, so that the large barrel pulsator can be kept stable when the small barrel is driven to rotate by setting the limiting plug and the slot.
  • the influence on the installation of the pail pulsator can be reduced, and the volume of the gap space between the pail pulsator and the bottom wall of the keg can be reduced, thereby reducing the keg cleaning Waste of time.
  • the top wall 130d1 of the second step portion is connected to the middle of the side wall 130c2 of the first step portion.
  • the structural connection strength can be increased.
  • the top of the side wall 130c2 of the first step protrudes from the top wall 130c1 of the first step, the top of the side wall 130c2 of the first step and the top wall 130c1 of the first step, and the side wall 130b of the keg
  • a first ring-shaped blocking groove 130e is enclosed together.
  • the top end of the side wall 130d2 of the second step portion slightly protrudes from the top wall 130d1 of the second step portion.
  • the top end of the side wall 130d2 of the second step portion and the top wall 130d1 of the second step portion and the first step portion together form a second annular barrier groove 130f.
  • the lower peripheral edge of the keg pulsator 140 protrudes downward with an annular reinforcing rib 1431.
  • the annular rib on the lower peripheral edge of the pail pulsator is at least partially accommodated in the first
  • the two ring-shaped blocking troughs can have a certain blocking effect on the foreign substances in the cleaning process of the keg, and reduce the entry of foreign substances into the space between the pulsator and the bottom wall of the keg.
  • the height of the first step portion is 9 mm to 13 mm
  • the height of the second step portion is 14 mm to 21 mm. It should be noted that the heights of the first step portion and the second step portion are both the heights of the side plates.
  • a handle is provided on the keg. In this way, it is convenient to disassemble and move the small barrel from the large barrel pulsator by carrying the handle.
  • the handle is provided at the top of the side wall of the keg.
  • the side wall 130b of the keg 130 is protruded with a plurality of cleaning ribs 130b1 on the inner side.
  • the cleaning ribs of several small barrels are distributed at circumferential intervals with the rotation center of the small barrels. In this way, the cleaning ribs arranged at intervals can further improve the ability of water flow disturbance in the small barrels, and thus can improve the clothes in the small barrels Cleaning effect.
  • the cleaning ribs of the small bucket have a convex strip structure.
  • the length extension direction of the cleaning ribs is consistent with the height direction of the small bucket.
  • the center angle between two adjacent cleaning ribs 130b1 of the small bucket 130 is 15 degrees to 20 degrees.
  • the center angle between two adjacent cleaning ribs of the small bucket is 20 degrees.
  • the center angle of the interval is the center angle centered on the rotation center of the keg. In this way, the cleaning effect is better.
  • the length of the cleaning ribs of the keg along the circumference of the keg is 8 mm to 12 mm.
  • the corners of the cleaning ribs of the small bucket have a rounded corner structure.
  • the corners of the cleaning ribs of the small bucket all have rounded corner structures. In this way, the effect of disturbing the water flow is better, and the washing effect of the clothes in the small bucket can be improved.
  • FIG. 14 is a partial view of the opening position of the bucket provided with a water blocking ring in an embodiment A cross-sectional view, the top of the side wall 130b of the keg 130 is protrudingly provided with a ring-shaped limiting rib 130b2.
  • the washing machine further includes a water blocking ring 135.
  • the water blocking ring 135 includes a connected water blocking portion 1351 and a drainage portion 1352, and the water blocking portion is away from the drainage The end of the part abuts the ring-shaped limiting rib, so that the ring-shaped limiting rib plays a certain role in supporting the water retaining part.
  • the diameter of the water blocking part gradually increases from the end close to the annular limiting rib to the end far away from the annular limiting rib, and the drainage part 1351 is located above the water blocking part 1352, and the diameter of the drainage part increases from the end near the water blocking part
  • the diameter of the end away from the water blocking part gradually becomes larger, the end of the drainage part away from the water blocking part protrudes outside the side wall of the keg, and the end of the drainage part away from the water blocking part and the side wall of the keg
  • the drainage holes of the water blocking portion are distributed at circumferential intervals with the rotation center of the keg. It has a good water-blocking effect on the cleaning water flow in the non-dehydration state of the small bucket, and when the small bucket is dehydrated at high speed, most of the water in the small bucket can be discharged to the outside of the small bucket through the water blocking part and the drainage part In the vat, then discharge through the vat.
  • a drain hole By providing a drain hole, a small portion of water at the end of the water blocking portion away from the drain portion can be discharged well.
  • the distance between two adjacent drain holes of the water blocking portion is equal.
  • the opening direction of the drain holes is the height direction of the keg.
  • the drain hole has a circular cross section.
  • the diameter of the drain hole increases from the end near the bottom wall of the keg to the end away from the bottom wall of the keg.
  • the diameter of the drain hole is 4 mm to 6 mm.
  • the two adjacent drain holes of the water blocking portion have a central angle of 15 degrees to 20 degrees around the center of rotation of the keg.
  • the center angle of the center of rotation of the keg of the two adjacent drain holes of the water blocking part is 18 degrees. In this way, the drainage efficiency can be effectively improved, and the drainage effect is better, and a small part of the water at the end of the water blocking portion away from the drainage portion can be discharged more completely.
  • the drain hole has a circular cross section.
  • the end of the water blocking part 1351 away from the drainage part is also provided with an annular groove 13512, water blocking A sealing ring 136 is also provided between the end of the portion away from the drainage portion and the limiting rib.
  • the sealing ring is partially accommodated in the annular groove 13512, and the sealing ring abuts the side wall of the keg.
  • the sealing ring is a rubber ring, so that the gap between the end of the water blocking portion and the side wall of the keg can be better sealed.
  • the washing machine further includes a pressing ring 137, the top of the pressing ring 137 is bent to form a locking slot 1371, the pressing ring is buckled to the top of the side wall of the keg through the locking slot 1371, the second end of the pressing ring and the water blocking part The end away from the drainage part abuts, and the end away from the drainage part of the water blocking part is located between the pressure ring and the limiting rib.
  • the pressure ring by providing the pressure ring, the water blocking portion can be better fixed against the annular limiting rib, so that the installation of the entire water blocking ring is relatively firm.
  • the keg can be detachably installed on the pulsator of the vat, and as such, it brings no small challenge to the installation of the third power output shaft 153 and the pulsator of the keg 140.
  • the third power output shaft can be detachably connected to the pail pulsator, which specifically includes but is not limited to screw connection, snap connection, and the like. In order to facilitate the detachable connection of the pail pulsator and the third power shaft, it also facilitates the transmission of torque.
  • the washing machine further includes a power output shaft connection assembly, and the third power output shaft is connected to the pail pulsator through the power output shaft connection assembly.
  • the power output shaft connection assembly includes an upper cartridge 160 and a lower cartridge 170, and the upper cartridge and the lower cartridge are engaged.
  • the upper cartridge 160 is provided with an upper jaw 161
  • the lower cartridge 170 is provided with a lower jaw 171
  • the upper jaw 161 is engaged with the lower jaw 171
  • the upper cartridge 160 and the lower cartridge 170 pass through the upper The clamping teeth 161 and the lower clamping teeth 171 are engaged to achieve clamping.
  • the upper cartridge 160 can be used to install and connect the components to be driven, and the lower cartridge 170 can be used to install the power output shaft or the transmission shaft connected to the drive assembly. It is especially suitable for the detachable installation of the pulsator and the third power output shaft in the detachable keg.
  • the upper cartridge 160 may be used to connect the pail pulsator 140, and the lower cartridge 170 may be used to connect the third power output shaft 153.
  • the upper cartridge and the lower cartridge are clamped to facilitate the transmission of the torque of the power output shaft, so that the third power output shaft drives the bucket pulsator to rotate through the lower cartridge and the upper cartridge.
  • the upper side wall of the upper cartridge 160 is provided with upper teeth 161;
  • the lower cartridge 170 is provided with a clamping slot 172, and the inner side wall 172 of the clamping slot of the lower cartridge 170 is provided with a lower teeth 171;
  • the upper clamping cylinder 160 is at least partially accommodated in the clamping groove 172, and the upper clamping teeth 161 and the lower clamping teeth 172 are engaged. In this way, the upper cartridge and the lower cartridge can be detachably connected.
  • the clamping of the upper jaw and the lower jaw facilitates the transmission of the torque of the power output shaft.
  • the upper teeth 161 include a plurality of upper protrusions 1611 distributed at intervals on the outer sidewall of the upper cartridge 160
  • the lower teeth 171 include a plurality of lower projections distributed at the inner sidewall of the clamping groove 172 of the lower cartridge 170
  • a protrusion 1711, a lower groove 1711a is formed between two adjacent lower protrusions 1711, each upper protrusion 1611 is inserted into the lower groove 1711a one by one, and each upper protrusion 1611 is at least partially inserted into the corresponding lower In the groove 1711.
  • each upper protrusion is embedded in the lower groove one by one, and each upper protrusion is at least partially embedded in the corresponding lower groove. In this way, the engagement between the upper jaw and the lower jaw can be made stronger, and the torque transmission efficiency can be further improved.
  • both the upper protrusion 1611 and the lower protrusion 1711 have a bar structure, the end of the upper protrusion 1611 adjacent to the lower groove has a sharp angle structure, and the end of the lower protrusion 111 adjacent to the upper cartridge also has a sharp angle structure . In this way, the corner structure at the end is more convenient for the upper protrusion to be inserted into the lower groove.
  • an upper groove is formed between two adjacent upper protrusions, and each lower protrusion is inserted into an upper groove in a one-to-one correspondence.
  • the positions of the upper cartridge and the lower cartridge can also be changed, that is, the upper cartridge is used to connect the power shaft, and the lower cartridge is used to connect the components to be driven, such as the pulsator of the small barrel, which should also be included in this book. The scope of protection applied for.
  • the upper clamping cylinder 160 includes a top plate 160a and a cylinder 160b.
  • the cylinder 160b is hollow and cylindrical.
  • the outer side wall of the cylinder 160b is provided with upper clamping teeth 161.
  • 161 includes several upper protrusions 1611 distributed on the outer side wall of the cylinder 160b at intervals; the top plate 160a is connected to the top end of the cylinder 160b.
  • the top plate is used to make holes to install and connect the pulsator of the keg.
  • the top plate 160a is connected to the end of the upper protrusion 1611 away from the lower groove 1711a. In this way, the top plate can make the structure of the upper protrusion 1611 on the barrel stronger.
  • the upper cartridge 160 further includes a mounting rod 160c, the mounting rod 160c is cylindrical, the top plate 160a is connected to the top end of the mounting rod 160c, the diameter of the mounting rod 160c is smaller than the inner diameter of the cylinder 160b, and the mounting rod 160c is located in the cylinder 160b
  • the length of the barrel 160b is shorter than the length of the mounting rod 160c; thus, by installing the mounting rod, it is convenient to open a longer hole in it, so as to make the mounting connection between the upper cartridge and the third power shaft firmer.
  • the end of each lower protrusion away from the upper cartridge is connected to the bottom wall of the clamping slot. In this way, the overall structural strength of the lower jaw can be increased.
  • the upper cartridge 160 is connected to the pail pulsator 140 via a spline 221.
  • the top plate 160a is provided with an upper mount Hole 160a1
  • the mounting rod 160c is provided with a communicating upper mounting hole 160c1 and an upper receiving hole 160c2
  • the upper mounting hole, the upper mounting hole and the upper receiving hole are connected in sequence; the diameter of the upper mounting hole is smaller than the upper mounting hole and the upper container respectively The diameter of the hole.
  • the upper mounting hole 160a1 is used to receive the spline 221, and the upper mounting hole 160a1 matches the shape of the spline.
  • the end of the spline adjacent to the upper cartridge has a triangular, quadrangular, or polygonal cross section, and the upper mounting hole matches the shape of the spline, which can more easily transmit torque.
  • the upper mounting hole 160c1 is used to penetrate the rod portion of the screw 310a, and the upper receiving hole 160c2 is used to receive the head of the screw 310a.
  • the end of the spline needs to have screw holes corresponding to the screws.
  • the screw 310a in this embodiment is named the first upper screw 310a in order to distinguish subsequent screws.
  • the two ends of the spline 221 are respectively provided with two screw holes, which are a spline upper screw hole 2211 and a spline lower screw hole 2212, respectively.
  • the barrel pulsator 140 is provided with a fixing hole 141, and the barrel pulsator 140 and the spline 221 are fixed by the second upper screw 310.
  • the rod portion of the second upper screw 310 is screwed into the fixing hole 141 and the spline upper screw hole 2211 in this order.
  • the spline can be connected to the pail pulsator.
  • the rod portion of the first upper screw 310a passes through the upper mounting hole 160c1 and is screwed into the spline lower screw hole 2212. In this way, the spline can be connected to the upper cartridge.
  • the spline in this embodiment can also be understood as a spline shaft or a connecting rod.
  • the lower cartridge 170 is provided with a mounting slot 1721 on the bottom wall of the clamping slot 172, and the end of the mounting rod adjacent to the lower cartridge is accommodated in the mounting slot.
  • the mounting slot is used for placement or placement Or accommodate the end of the mounting rod.
  • the bottom wall of the clamping groove 172 of the lower cartridge protrudes toward the upper cartridge with a plurality of arc-shaped baffles 172a, the arc-shaped centers and arc-shaped radii of the arc-shaped baffles 172a are the same, and the arcs
  • the central axis of the cylindrical body 160b of the cartridge above the shaped baffle 172a is distributed at a circumferential interval, and a number of arc-shaped baffles 172a and the bottom wall of the clamping groove 172 together form a seating position for placing or placing or accommodating the mounting rod Ends.
  • the bottom wall of the clamping groove 172 is further provided with a mounting groove 1721 at the position of the mounting position, so that a mounting rod with a longer length can be accommodated.
  • the outer side wall of the lower cartridge 170 is provided with a plurality of reinforcing ribs 170a, and the central axis of the cylindrical body of the cartridge above the cartridge is distributed at circumferential intervals. In this way, several reinforcing ribs can play a better role in strengthening the structure of the lower cartridge.
  • the end of the lower cartridge 170 adjacent to the upper cartridge 160 has an extension 170b along the outer direction of the lower cartridge 170, in another example, the extension 170b is away from The direction of the side wall of the lower cartridge 170 is gradually inclined downward.
  • the end portion of the extending portion 170b away from the side wall of the lower cartridge 170 protrudes downward with a blocking portion 170b1.
  • the positioning column 121 of the barrel pulsator 120 is provided with an annular groove 1213 on the side away from the barrel pulsator 120.
  • the annular groove 1213 is opened around the mounting hole 1212 of the barrel pulsator.
  • the blocking portion 170b1 partially extends into the annular groove 1213, so that the arrangement of the annular groove and the blocking portion 170b1 can also prevent foreign objects from falling into the installation hole of the pulsator to a certain extent.
  • the lower cartridge 170 is provided with a sequentially arranged lower placement hole 1722 on the bottom wall of the mounting slot 1721 1.
  • the lower mounting hole 1723 and the lower receiving hole 1724, and the lower mounting hole 1722 is closest to the upper cartridge 160.
  • the diameter of the lower mounting hole 1723 is smaller than the diameters of the lower mounting hole 1722 and the lower receiving hole 1724, respectively.
  • the lower cartridge 170 is connected to the third power output shaft 153 through the lower screw 320.
  • the lower mounting hole 1722 is used to receive the head of the lower screw 320
  • the lower mounting hole 1723 is used to pass through the rod portion of the lower screw 320
  • the lower receiving hole 1724 is used to receive the end of the third power output shaft 153.
  • the third power output shaft 153 is provided with a screw hole 153a.
  • the rod portion of the lower screw 320 passes through the lower mounting hole 1723 and is screwed to the screw hole 153a of the three power output shaft 153 to connect the lower cartridge to the third power output shaft fixed.
  • the lower cartridge 170 has a side wall of the lower receiving hole 1724 A plurality of embedding grooves 1724a are provided on the upper portion, and the central axis of the cylinder body 160b of the cartridge 160 above the plurality of embedding grooves 1724a is distributed at circumferential intervals around the center. The centers are distributed at circumferential intervals.
  • the power output shaft connection assembly further includes a mounting insert 175. A plurality of mounting posts 1751 are opened on the outer side wall of the mounting insert 175.
  • the mounting insert 175 is embedded in the lower receiving hole 1724, and each The mounting columns 1751 are embedded in the mounting grooves 1724a one by one.
  • the mounting inserts 175 may be made of metal
  • the lower cartridge may be made of plastic.
  • the injection mold in which the mounting insert is embedded in the lower cartridge can make a connection structure for installing the insert in the lower cartridge.
  • the cooperation of the fitting column 1751 and the fitting groove 1724a can further improve the torque transmission efficiency of the lower cartridge and the power shaft.
  • the outer wall of the mounting insert 175 is convexly provided with an inserting portion 1754
  • the lower cartridge is recessed with a recess groove 1724 on the side wall of the lower receiving hole 1724
  • the inserting portion 1754 of the mounting insert 175 is inserted into the inserting groove 1724 Inside.
  • the fitting portion has a polygonal shape
  • the fitting groove has a shape corresponding to the fitting portion. In this way, the connection strength between the lower cartridge and the mounting insert can be made higher, and the mounting insert can better transmit the torque of the third power output shaft to the lower cartridge. 19 and in conjunction with FIG.
  • the mounting insert 175 is provided with a power shaft mounting hole 1753 and a screw insertion hole 1752 that are sequentially connected along the central axis of the cylinder 160b of the upper cartridge 160, and the screw insertion hole 1752 Nearest to the lower mounting hole 1723, the diameter of the power shaft mounting hole 1753 is larger than the diameter of the screw insertion hole 1752.
  • the power shaft mounting hole is used to install and house the end of the third power shaft 153. Referring to FIG. 5, the rod portion of the lower screw 320 passes through the lower mounting hole 1723, the screw insertion hole 1752, and is screwed to the screw hole 153a of the three power output shaft 153 in order to connect the lower cartridge, the mounting insert and the third power The output shaft 153 is fixed.
  • the outer wall of the end of the third power output shaft 153 is provided with a plurality of locking slots 1531, please refer to FIG. 19 again, installing the insert 175 in the power shaft mounting hole 1753 A plurality of locking posts (not shown) corresponding to the locking slots 1531 are protruded from the inner side wall. The locking posts are inserted into the locking slots. In this way, the cooperation between the locking post and the locking groove has a better limiting effect, which can further improve the fastening strength of the third power output shaft and the mounting insert, thereby improving the torque transmission efficiency.
  • the keg pulsator 140 rotates on the mounting post 131 of the keg 130.
  • the bottom wall of the keg 130 is provided with a keg mounting hole 1312, and the keg mounting hole 1312 penetrates the top of the mounting post 131.
  • the washing machine further includes a spline 221 and a bearing 222, the bearing 222 is supported in the keg mounting hole 1312, the spline 221 is fixed in the inner ring of the bearing 222, so that the spline can be relative to the keg mounting hole Turn.
  • the spline 221 is connected to the pail pulsator 140.
  • the installation of spline and bucket pulsator can refer to the previous content.
  • the spline and the bearing enable the bucket pulsator to be rotatably provided on the mounting post 131.
  • the pail pulsator can also be connected to the upper cartridge through a spline, so that the third power output shaft 153 drives the pail pulsator to rotate through the upper cartridge and the lower cartridge.
  • the bearing is a water-sealed bearing or a sealed bearing. In this way, a better water sealing effect can be mentioned, so that there is no overflow of the keg installation hole.
  • the water seal bearing 222 has an inner ring 2221 and an outer ring 2222, and the inner ring 2221 of the water seal bearing is fixedly sleeved outside the spline 221, please refer to FIG. 20,
  • the outer ring 2222 of the water seal bearing is fixed on the inner side wall of the keg mounting hole 1312. In this way, the installation is relatively firm.
  • the water seal bearing 222 includes an inner ring 2221, an outer ring 2222, and a seal ring 2223, the inner ring 2221 of the water seal bearing is fixedly sleeved outside the spline 221, and the outer ring 2222 of the water seal bearing is fixed to the keg In the inner side wall of the mounting hole 1312, the inner ring 2221 of the water seal bearing is rotatably supported in the outer ring, for example, through a ball, or the inner ring is movably sleeved in the outer ring.
  • the outer wall of the outer ring 2222 extends a seating portion 2222a, the seating portion is used to place the sealing ring, the seating portion is provided with a seating groove 2222b, the seating groove is used to place or place the sealing ring.
  • the sealing ring has a ring structure, the sealing ring is partially embedded in the mounting groove, and the sealing ring 2223 abuts the side wall and bottom wall of the mounting groove 2222b, and the side surface of the sealing ring 2223 away from the mounting groove 2222b abuts the bottom wall of the positioning groove 131 . In this way, the sealing ring can play a better role in water sealing.
  • the mounting portion 2222a of the outer ring 2222 further extends outwardly with an extension portion 2222c.
  • the extension portion 2222c has a ring-shaped sheet structure.
  • the extension portion 2222c is provided with a plurality of extension portion screw holes at intervals. There are a plurality of positioning screw holes, and the positions of the positioning screw holes correspond to the positions of the screw holes of the extension parts.
  • the positioning screw holes and the screw holes of the extension parts are respectively fixed by a screw. In this way, the outer ring can be better fixedly installed in the keg mounting hole 1312.
  • the central portion of the spline 221 is convexly provided with a limiting portion 221a
  • the inner side wall of the outer ring 2222 is convexly provided with a limiting protrusion 2222d.
  • the housing cavity 2222f, the limit protrusion surrounds the central housing cavity 2222g, and the number of inner rings 2221 is set to two, which are the upper inner ring and the lower inner ring, the upper inner ring and the lower inner ring are sleeved outside the spline 221 ,
  • the upper inner ring is supported in the upper housing cavity
  • the lower inner ring is supported in the lower housing cavity
  • the splined limiting portion 221a is accommodated in the upper mounting cavity
  • the overall position of the limiting portion is a ring-shaped structure
  • the limiting portion The diameter is larger than the diameter of the middle housing cavity 2222g, and the splined limiting portion 221a is located between the limiting protrusion 2222d and the upper
  • the sealing water bearing further includes an accommodating limit ring, the accommodating limit ring sleeve is placed outside the spline, and the accommodating limit ring is located between the upper inner ring and the lower inner ring, accommodating the limit ring Including the connected accommodating ring part and the limiting ring part, the outer diameter of the accommodating ring part is respectively larger than the outer diameter of the limiting ring part and the diameter of the middle housing cavity, the limiting ring part is accommodated in the upper accommodating cavity
  • the ring setting part is accommodated in the middle setting cavity, and the limiting part of the spline is located between the limiting ring part and the limiting protrusion.
  • the accommodating limit ring By setting the accommodating limit ring, it can further play a better limit effect on the spline and prevent it from falling from the inner ring.
  • the spline provided in this embodiment has better flexibility by providing two inner rings, can better improve the torque transmission efficiency, and can also increase the overall service life of the sealed water bearing.
  • the present application also provides a pail pulsator 140 pulsator including a pail pulsator body 140a, and the pail pulsator body 140a is in the middle of one side
  • the protrusion forms a convex portion 142, or the middle of the side of the barrel pulsator body facing the opening of the barrel is convex to form a convex portion.
  • the protruding portion 142 forms a cavity 143 on the other side of the barrel pulsator body 140a.
  • the barrel pulsator body 140a has a connecting post 144 in the middle of one side of the cavity.
  • the connecting post 144 is used for installing the spline 221.
  • a fixing hole 141 is opened in the middle of the pail pulsator body 140a.
  • the fixing hole 141 penetrates the cavity 143.
  • the fixing hole 141 penetrates the connecting post 144.
  • the fixing hole is a screw hole.
  • the connecting column is used to connect the power transmission mechanism of the connecting and driving device.
  • the connecting column can be opened with a greater depth of the fixing hole, and then the thread with a longer length can be opened.
  • the power transmission mechanism connected to the driving device through the connecting column has a long thread, so that the installation structure strength of the small barrel pulsator and the power transmission mechanism is good, and It can reduce the loss of the pail pulsator to a certain extent.
  • the height of the connecting post is 20 mm to 30 mm.
  • the height of the connecting post is 23 mm to 26 mm. In this way, the thread length in the fixing hole can be better ensured.
  • a plurality of small barrel pulsator ribs 1421 protrudes from the convex portion 142, and each small barrel pulsator rib 1421 extends from the peripheral edge of the small barrel pulsator body 140a to the small barrel pulsator body 140
  • the axis of rotation extends in a spiral shape.
  • the side of the keg pulsator 140 facing the opening direction of the keg 130 can have a larger surface area, and a longer length of the keg pulsator rib can be provided, which can further improve the water flow disturbance ability of the keg pulsator 140 Therefore, the washing effect of the clothes in the small bucket can be further improved.
  • the mounting post 132 is located at least partially within the cavity 143.
  • a number of small barrel pulsator ribs 1421 protrude from the convex portion 142, and the small barrel pulsator ribs 1421 extend from the periphery of the small barrel pulsator 140 toward the rotation axis of the small barrel pulsator 140 in a spiral shape. In this way, compared with the conventional flat impeller, the protrusion of the small bucket impeller can be provided with a rib having a longer length, so that the water flow disturbance ability during the cleaning process can be improved.
  • the ribs of the pail pulsator are distributed in an annular array with the rotation axis of the pail pulsator body as the center.
  • the number of ribs of the pail pulsator is 3 to 8.
  • the ratio of the height of the cavity to the maximum diameter of the pulsator body is 0.2:1 to 0.7:1.
  • the height of the pail pulsator is 90 mm to 110 mm. In this way, the ability to disturb the water flow can be further improved, thereby improving the cleaning effect in the keg.
  • the maximum diameter of the cavity is the maximum diameter of the cross section of the cavity along the height direction of the keg, or the diameter of the largest circular cross section of the side of the pulsator body along the height direction of the keg.
  • the ratio of the height of the cavity to the diameter of the largest circular cross-section of the cavity is 1/3.
  • the barrel pulsator rib 1421 has opposite positive water-repellent sides 1421a and reverse water-repellent sides 1421b along the circumferential direction of the barrel pulsator body 140a.
  • the positive water-repellent side 1421a is located During the rotation process, the side facing the tangential centrifugal force, the reverse water repellent side 1421b is located on the side where the tangential centrifugal force points during the reverse rotation, and the positive water repellent side 1421a is convex along the small bucket pulsator.
  • the extending direction of the rib has opposite ends.
  • the positive water-repellent side 1421a is gradually recessed from the two ends toward the middle in a direction close to the reverse water-repellent side 1421b; At both ends, the reverse water repellent side 1421b gradually protrudes from the two ends toward the middle in a direction away from the positive water repellent side 1421a.
  • the arrangement of the positive water-repellent side 1421a and the reverse water-repellent side 1421b has a better water flow disturbance effect, and can further improve the washing effect of the laundry in the small bucket.
  • the inner surface of the cavity 143 extends around the rotation axis of the pail pulsator 140 with annular reinforcing ribs 1431; for another example, the inner surface of the cavity 143 is along the radial direction There are radial reinforcing ribs 1432 extending in the direction. As another example, a plurality of radial reinforcing ribs 1432 are provided.
  • annular reinforcing ribs 1431 and radial reinforcing ribs 1432 it can play a good role in strengthening the small barrel pulsator and reduce the damage rate during the use of the small barrel pulsator.
  • a plurality of annular reinforcing ribs 1431 are provided, and the plurality of annular reinforcing ribs 1431 are distributed at radial intervals with the rotation axis of the pulsator pulsator 140. In this way, the plurality of annular reinforcing ribs 1431 distributed at radial intervals can further strengthen the small barrel pulsator and reduce the damage rate during the use of the small barrel pulsator.
  • the diameter of the mounting post is 1/3 of the smallest diameter of the keg.
  • the height of the mounting post is 80 mm to 110 mm.
  • the pail pulsator can be better installed.
  • the height of the pail pulsator is 1/4 to 3/5 of the minimum diameter of the small barrel, preferably 2/5 of the minimum diameter of the small barrel. In this way, the washing effect of the clothes in the small bucket can be better improved.
  • the washing machine When it is necessary to use the washing machine with a pail pulsator of the present application for washing clothes: for example, when the pail 110 needs to be used to wash the clothes therein, after removing the pail and the pulsator pulsator from the pulsator pulsator, It can be cleaned according to the normal ordinary pulsator washing machine.
  • the first power output shaft 151 and the second power output shaft 152 can be controlled to rotate to rotate the vat 110 and the vat pulsator 120 respectively, and the vat 110 and the vat pulsator 120 are controlled to rotate in opposite directions.
  • the dehydration operation on the clothes in the large tub 110 is completed by drying the clothes in the large tub by the centrifugal force.
  • the vat can be implemented with reference to the vat in the prior art. It should be noted that how to control the rotation direction of the vat or the pulsator of the vat for washing and dehydration can also be implemented with reference to the prior art.
  • the second power output shaft 152 and the third power output shaft 153 are controlled to rotate, and the second power output shaft 152 passes
  • the bucket pulsator 120 drives the bucket 130 to rotate
  • the third power output shaft 153 drives the bucket pulsator 140 to rotate, so that the rotation direction of the bucket pulsator 140 is opposite to the rotation direction of the bucket 130.
  • the effect of strong stirring of the water flow is to complete the cleaning operation of the underwear in the small bucket.
  • the second power output shaft 152 and the third power output shaft 153 are controlled to rotate so that the rotation direction of the bucket 130 and the bucket pulsator 140 are the same, and the centrifugal force acts
  • the clothes in the keg 130 are dried to complete the dehydration operation of the clothes in the keg 130.
  • the specific control method is not limited to this, and may also be other cleaning methods known in the art, as long as the keg and the pulsator of the keg are integrated as a common pulsator washing machine to control it for cleaning.

Abstract

一种洗衣机洗涤桶组件及洗衣机,洗衣机洗涤桶组件包括:大桶(110)、大桶波轮(120)、小桶(130)、小桶波轮(140)、第一动力输出轴(151)、第二动力输出轴(152)以及第三动力输出轴(153);大桶波轮(120)位于大桶(110)内,小桶(130)设置于大桶波轮(120)上;小桶波轮(140)位于小桶(130)内;第一动力输出轴(151)驱动大桶(110);第二动力输出轴(152)连接大桶波轮(120),第二动力输出轴(152)驱动大桶波轮(120),大桶波轮(120)驱动小桶(130);第三动力输出轴(153)连接小桶波轮(140),第三动力输出轴(153)驱动小桶波轮(140)。

Description

洗衣机洗涤桶组件及洗衣机
本申请要求于2018年11月28日提交中国专利局的如下优先权,其全部内容通过引用结合在本申请中:
1、申请号为201811437175.3,申请名称为“洗衣机洗涤桶组件及洗衣机”;
2、申请号为201811437174.9,申请名称为“小桶连接组件及洗衣机”;
3、申请号为201811435880.X,申请名称为“洗衣机洗涤桶组件及洗衣机”;
4、申请号为201821979950.3,申请名称为“小桶组件及洗衣机”;
5、申请号为201811435871.0,申请名称为“动力输出轴连接组件及洗衣机”;
6、申请号为201821980014.4,申请名称为“小桶波轮及洗衣机”。
技术领域
本申请涉及波轮洗衣机技术领域,特别是涉及一种洗衣机洗涤桶组件及洗衣机。
背景技术
目前,为了解决传统洗衣机清洗衣物之间的交叉污染,可以在传统的波轮洗衣机的洗涤大桶内设置可拆卸的小桶洗涤,洗涤内衣、袜子、婴幼儿衣物等需要分离洗涤的衣物时使用小桶,洗涤大件衣物时使用大桶洗涤,以此实现衣物的分开清洗。洗涤桶包括大桶、波轮及小桶,通过在大桶内设置一个单独的小桶,小桶可以通过定位柱与凹槽相配合的方式或者与波轮一体成型的方式设置在大桶中,形成桶中桶结构,在洗涤过程中,可将特殊衣物置于小桶中,大桶中的水无法进入小桶中,小桶中的水在甩干的时候从小桶倾斜的侧壁被甩至大桶中,随大桶中的水一起流出,实现特殊衣物单独洗涤的目的;若不需要洗涤特殊衣物,可将小桶从大桶中拆卸下来,定位柱与凹槽组装的方式拆卸简便快捷。然而,桶中桶洗衣机存在清洗效果较差的问题。
申请内容
根据本申请的各种实施例,提供一种洗衣机洗涤桶组件及洗衣机。
一种洗衣机洗涤桶组件,所述洗衣机洗涤桶组件包括:大桶、大桶波轮、小桶、小桶波轮及三动力离合器;所述大桶的底壁上开设有大桶穿设孔;所述大桶波轮位于所述大桶内,所述大桶波轮上开设有大桶波轮穿设孔;所述小桶设置于所述大桶波轮上,且所述小桶位于所述大桶内,所述小桶的底壁上开设有小桶安装孔;所述小桶波轮位于所述小桶内;所述三动力离合器具有三个同轴的动力输出轴,由外往内分别为第一动力输出轴、第二动力输出轴及第三动力输出轴,所述第一动力输出轴连接所述大桶,所述第一动力输出轴用于带动所述大桶转动;所述第二动力输出轴穿过所述大桶穿设孔并连接所述大桶波轮,所述第二动力输出轴用于带动所述大桶波轮转动,所述大桶波轮用于在所述第二动力输出轴的带动下带动所述小桶转动,所述第三动力输出轴依次穿过所述大桶穿设孔、大桶波轮穿设孔和所述小桶安装孔并连接所述小桶波轮,所述第三动力输出轴用于带动所述小桶波轮转动。
一种洗衣机,包括如上任一实施例中所述的洗衣机洗涤桶组件。
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其它特征、目的和优点将从说明书、附图以及权利要求书变得明显。
附图说明
为了更好地描述和说明这里公开的那些申请的实施例和/或示例,可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所公开的申请、目前描述的实 施例和/或示例以及目前理解的这些申请的最佳模式中的任何一者的范围的限制。
图1一实施例的洗衣机的结构示意图;图2为一实施例的衣机的结构示意图;图3为图2的部分组件的分解图;图4为三动力离合器的局部结构图;图5为一实施例的洗衣机的截面图;图6为一实施例的洗衣机的局部结构图;图7为一实施例的洗衣机的局部结构图;图8为一实施例的洗衣机的局部结构分解图;图9为图8的另一视角图;图10为一实施例的洗衣机的局部结构图;图11为一实施例的洗衣机的局部结构示意图;图12为图10沿A-A线的剖示图;图13为一实施例的小桶的局部截面图;图14为一实施例的安装了挡水环的小桶的局部截面图;图15为一实施例的洗衣机的局部结构图;图16为一实施例的洗衣机的局部结构图;图17为一实施例的洗衣机的局部结构图;图18为一实施例的洗衣机的局部分解截面图;图19为一实施例的洗衣机的局部截面图;图20为一实施例的洗衣机的小桶波轮的结构示意图;图21为一实施例的洗衣机的小桶波轮的结构示意图。
具体实施方式
为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的较佳实施例。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。
例如,一种洗衣机洗涤桶组件,所述洗衣机洗涤桶组件包括:大桶、大桶波轮、小桶、小桶波轮及三动力离合器;所述大桶的底壁上开设有大桶穿设孔;所述大桶波轮位于所述大桶内,所述大桶波轮上开设有大桶波轮穿设孔;所述小桶设置于所述大桶波轮上,且所述小桶位于所述大桶内,所述小桶的底壁上开设有小桶安装孔;所述小桶波轮位于所述小桶内;所述三动力离合器具有三个同轴的动力输出轴,由外往内分别为第一动力输出轴、第二动力输出轴及第三动力输出轴,所述第一动力输出轴连接所述大桶,所述第一动力输出轴用于带动所述大桶转动;所述第二动力输出轴穿过所述大桶穿设孔并连接所述大桶波轮,所述第二动力输出轴用于带动所述大桶波轮转动,所述大桶波轮用于在所述第二动力输出轴的带动下带动所述小桶转动,所述第三动力输出轴依次穿过所述大桶穿设孔、大桶波轮穿设孔和所述小桶安装孔并连接所述小桶波轮,所述第三动力输出轴用于带动所述小桶波轮转动。在其中一个实施例中,洗衣机洗涤桶组件包括下面各实施例的相关结构,包括但不限于大桶、大桶波轮、小桶、小桶波轮及三动力离合器等。
为了进一步说明上述洗衣机洗涤桶组件,又一个例子是,请参阅图1至图3,一种洗衣机,包括外桶、大桶110、大桶波轮120、小桶130、小桶波轮140及驱动装置,大桶110容置于外桶中,大桶波轮120容置于大桶110中,小桶130设置于大桶波轮120上,且小桶130容置于大桶110中,小桶波轮140容置于小桶130中。驱动装置用于分别驱动大桶110、大桶波轮120、小桶130及小桶波轮140转动,驱动装置具有传动轴,不同的传动轴分别对应大桶、大桶波轮及小桶波轮,来实现单独带动大桶、大桶波轮及小桶波轮旋转。
需要说明的是,本实施例中的外桶,起到整体支撑及安装作用。例如,洗衣机还包括箱体,外桶位于箱体内。外桶及箱体的具体设置请参阅现有技术。本实施例中的大桶,即相当于传统波轮洗衣机的洗涤桶,用来洗涤衣物。当洗衣机仅包括外桶、大桶及大桶波轮 时,其即类似于传统普通的波轮洗衣机,大桶内的衣物主要通过大桶波轮来扰动水流,结合大桶内侧壁上凸设的筋来完成对衣物的清洗。本实施例中的小桶,其为在传统普通波轮洗衣机的基础上增设的小桶,小桶安装设置在大桶波轮上,小桶可用于洗涤一些特殊衣物,如洗涤内衣、袜子、婴幼儿衣物等需要分离洗涤的衣物。如此,可以避免衣物清洗时的交叉污染。传统小桶的设计可以参阅如专利文献CN105483974A中的小桶。本申请的其它实施例中,也提出了对传统小桶进行改进的技术设计。
需要说明的是,申请人在如CN107059318A的图1所示的桶中桶洗衣机(即在现有普通波轮洗衣机的内桶中再增设一个小型内桶的洗衣机)中,采用DD(direct driver,直接驱动)变频电机来分别驱动大桶及大桶波轮转动。但如此的产品设计,DD变频电机本身结构复杂且成本较高,推高了整机成本,使桶中桶洗衣机售价偏高,因价格因素而使得桶中桶洗衣机较难服务于大众。为了降低传统桶中桶洗衣机成本,一实施例中,驱动装置为三动力离合器150,三动力离合器150设置于外桶的底壁外侧上。当然,三动力离合器也可以不固定在外桶的底壁外侧上。本实施例通过采用的三动力离合器结合传统普通电机,能够大幅降低洗衣机的成本。具体的,请参阅图4,三动力离合器150具有三个同轴的动力输出轴,由往外内分别为第一动力输出轴151、第二动力输出轴152及第三动力输出轴153。例如,三个同轴的动力输出轴由外往内顺序套置且可分别独立转动。第一动力输出轴151用于带动大桶110旋转,第二动力输出轴152用于带动大桶波轮120旋转。为了便于三动力离合器的三个动力轴能够穿过外桶底壁,例如,外桶的底壁上开设有外桶安装孔,三动力离合器固定于外桶的底壁外侧上,三动力离合器的三个动力输出轴均穿过外桶安装孔。需要说明的是,上述三动力离合器及用于驱动三动力离合器的普通电机,可从市场购买得到。例如,请参阅图2,三动力离合器150上具有传动齿轮154,普通电机通过皮带带动三动力离合器的传动齿轮,以为三动力离合器提供能力。当然,普通电机为区别于DD电机的电机或称为具有旋转轴的旋转电机。
请结合图3及图5,第一动力输出轴151连接大桶110,第一动力输出轴用于带动大桶转动。具体的,例如,第一动力输出轴151固定连接大桶110。又如,第一动力输出轴连接大桶的底壁。又如,第一动力输出轴固定连接大桶的底壁外侧。为了较好地实现第一动力输出轴与大桶的连接,一实施例中,请参阅图5及图6,洗衣机还包括大桶法兰盘180,大桶法兰盘180与大桶110的底壁外侧固定连接,第一动力输出轴151固定连接大桶法兰盘180,第一动力输出轴151用于通过大桶法兰盘180来带动大桶110转动,通过设置大桶法兰盘,大桶法兰盘与大桶底壁外侧具有较大的接触面积,便于将力矩传递给大桶。为了较好地实现大桶法兰盘与大桶底壁外侧的固定连接,一实施例中,大桶的底壁外侧开设有若干螺孔,大桶法兰盘上开设有若干与螺孔相对应的穿孔183,若干固定柱上的螺孔与大桶法兰盘上的若干穿孔分别通过一螺丝相固定,如此,能够较好地实现大桶法兰盘与大桶底壁外侧的固定连接。又如,大桶的底壁外侧凸设有若干固定柱,固定柱上开设有螺孔,大桶法兰盘上开设有若干与固定柱相对应的穿孔,若干固定柱上的螺孔与大桶法兰盘上的若干穿孔分别通过一螺丝相固定。如此,采用固定柱可以开设长度更长的螺孔,从而使得固定柱与螺丝的螺接更为牢固,进而使得大桶法兰盘与大桶底壁的外侧的连接更为牢固。
为了较好地实现第一动力输出轴与大桶法兰盘的固定连接,一实施例中,请参阅图4,第一动力输出轴151外固定有第一轴承圈1511,请结合图5及图6,第一轴承圈1511与大桶法兰盘180远离大桶110的一面固定连接。具体的,第一轴承圈1511上开设有若干固定孔,大桶法兰盘180上开设有若干与第一轴承圈上的固定孔相对应的通孔182,第一轴承圈的若干固定孔与大桶法兰盘上的若干通孔分别通过一螺丝相固定,例如,第一轴承圈1511的若干固定孔以第一动力输出轴为中心呈圆形阵列分布,如此,能够较好地实现第一动力输出轴与大桶法兰盘的固定连接。一实施例中,请参阅图6,大桶法兰盘180开设有大桶法兰盘穿设孔181,请再次参阅图3,大桶110的底壁开设有大桶穿设孔111, 大桶法兰盘穿设孔181与大桶穿设孔111相对设置,以便于第二动力输出轴152和第三动力输出轴153能够穿过大桶波轮法兰盘180和大桶110的底壁。又如,大桶法兰盘180的中部开设有大桶法兰盘穿设孔。
请参阅图6并结合图5,大桶法兰盘180的中部向上凸出,或者说略为向上凸出,即往大桶110的高度方向向上凸出,大桶法兰盘穿设孔181及若干通孔182均设置于大桶法兰盘180的凸出区域,若干穿孔183均设置于大桶法兰盘180的未凸出区域。如此,通过将大桶法兰盘的中部向上凸出,能够使得大桶法兰盘180与第一动力输出轴151的安装位置更接近于大桶安装孔111,进而使得第二动力输出轴152和第三动力输出轴153伸入大桶180的内部的长度更长,便于后续大桶波轮及小桶波轮的安装。又如,大桶法兰盘穿设孔为圆孔结构。
请再次参阅图1,大桶波轮120位于大桶110内。具体的,大桶波轮120邻近大桶的底壁设置。请参阅图5并结合图3和图4,第二动力输出轴152穿过大桶穿设孔111并连接大桶波轮120,第二动力输出轴152用于带动大桶波轮120转动。大桶波轮主要用于扰动水流以清洗大桶内的衣物。例如,第二动力输出轴与大桶波轮固定连接。
为了较好地实现第二动力输出轴152与大桶波轮120的连接,一实施例中,请参阅图7并结合图5,洗衣机还包括大桶波轮法兰盘190,大桶波轮法兰盘190与大桶波轮120靠近大桶110的底壁的侧面固定连接,第二动力输出轴150连接大桶波轮法兰盘190,以实现通过大桶波轮法兰盘190带动大桶波轮转动。为了较好地实现大桶波轮法兰盘与大桶波轮的连接,一实施例中,大桶波轮法兰盘190开设有若干穿设孔192,大桶波轮120邻近大桶110的底壁的一侧开设有若干与穿设孔192相对应的大桶螺孔,各穿设孔192和各大桶螺孔分别通过一螺丝一一对应相固定。如此,能够较好地实现大桶波轮盘与大桶波轮的连接。例如,大桶波轮法兰盘190呈星形结构,大桶波轮法兰盘190的若干个端角位置处均设置有穿设孔192,如此,星形结构的大桶波轮法兰盘190,能够使得大桶波轮盘与大桶波轮的连接更为牢固。为了较好地实现第二动力输出轴152与大桶波轮法兰盘的固定连接,便于力矩的传送,一实施例中,请参阅图7、图4及图5,大桶波轮法兰盘190开设有紧固孔191,第二动力输出轴152支承在紧固孔191内,第二动力输出轴用于通过大桶波轮法兰盘带动大桶波轮转动。又如,紧固孔191具有非圆孔结构,又如,紧固孔191具有多边形孔结构,又如,紧固孔191具有八边形孔结构,又如,大桶波轮法兰盘的中部开设有紧固孔。如此,便于力矩的传送。请参阅图4,第二动力输出轴152外固定有限位圈1521,且第二动力输出轴152的端部伸出限位圈1521,第二动力输出轴152伸出限位圈1521的部分包括相连接的紧固部1522及螺接部1523,紧固部1522邻近限位圈1521设置,大桶波轮法兰盘190通过紧固孔191固定在紧固部1522外,且大桶波轮法兰盘190与限位圈1521抵接,螺接部1523外螺接有固定螺圈(图未示),固定螺圈与大桶波轮法兰盘190抵接,第二动力输出轴152用于通过大桶波轮法兰盘190带动大桶波轮120转动。如此,限位圈1521和固定螺圈能够较好地将大桶波轮法兰盘190固定在第二动力输出轴152外。又如,紧固部1522的形状与紧固孔191的形状相匹配。请结合图7及图5,所以大桶波轮法兰盘190的中部向下凹陷,波轮法兰盘承载孔191位于大桶波轮法兰盘190的凹陷区域,如此,略为向下凹陷的大桶波轮法兰盘190,能够将大桶波轮法兰盘与第二动力输出轴的连接位置更为向大桶110的底壁移动,便于节省大桶内的空间,且如此,也便于使得螺接部1523具有更长的长度以设置更多的螺纹,从而使得螺接部1523和固定螺圈的连接更为紧固。又如,固定螺圈的高度和螺接部的长度一致,如此,第二动力输出轴与大桶波轮法兰盘安装后的紧固性更好。
为了便于第三动力输出轴153通过大桶波轮120,请参阅图3,大桶波轮120开设有大桶波轮穿设孔1212,以便于第三动力轴穿过或者通过其他部件连接其上方的小桶波轮。请再次参阅图8,大桶波轮120上设置有若干凸筋122,大桶波轮120的若干凸筋122以 大桶波轮120的转动中心呈圆形阵列分布,如此,大桶波轮上的凸筋起到水流扰动作用以便于大桶内的衣物的清洗。又如,大桶波轮沿其径向方向开设凸筋。又如,大桶波轮120的凸筋122具有相背的第一拨水面1221和第二拨水面1222,第一拨水面沿大桶波轮的径向方向具有相对的两端,第一拨水面自其两端向其中部逐渐向远离第二拨水面的方向凸起,第二拨水面沿大桶波轮的径向方向具有相对的两端,第二拨水面自其两端向其中部逐渐向远离第一拨水面的方向凸起,如此,稍向外侧凸起的第一拨水面和第二拨水面,能够提高大桶波轮的水流扰动效果,使得大桶波轮正转、反转均具有较好的水流扰动效果。又如,大桶波轮120的凸筋的第一拨水面和第二拨水面呈左右对称设置。
请参阅图2及图5,小桶130设置于大桶波轮120上,且小桶130位于大桶110内。大桶波轮120用于在第二动力输出轴152的带动下带动小桶130转动。例如,小桶130可拆卸设置于大桶波轮120上。如此,方便小桶的拆卸。例如,将小桶与大桶波轮的可拆卸方式可以包括但不限于卡接、卡扣、螺接、捆绑、捆接、嵌套等。为了便于小桶和大桶波轮的安装和拆卸,一实施例中,请参阅图8、图9并结合图5,大桶波轮120凸设有定位柱121,小桶130的底壁外侧上凹设有定位槽131,定位柱121嵌置于或者插设于定位槽131内,大桶波轮120的定位柱121用于在大桶波轮120转动时带动小桶130转动。需要说明的是,本实施例中的定位槽也可以理解为凹设结构,即,小桶的底壁外侧开设有凹设结构。需要说明的是,本申请的定位槽或者定位柱,如前的“定位”等字样,是为了方便描述,而不是用于限制其具体结构。后续相关术语以此类推,或者也应作此理解。本实施例中,通过定位柱121与定位槽131的设置,便于在需要使用到小桶时,通过定位柱和定位槽的配合将小桶130安装在大桶波轮120上。为了较好地实现定位柱与定位槽的安装,并便于大桶波轮带动小桶转动的力矩传送,例如,定位槽的形状与定位柱的形状相匹配。又如,定位柱的形状或者说截面形状设置成三角形、四边形及其它多边形或者非圆形形状,如此便于通过大桶波轮通过定位柱和定位槽的配合来带动小桶转动。当然,其它实施例中,定位柱截面的形状也可以设置为圆形。能够理解的是,设置成圆形截面的定位柱,相对于非圆形状的截面的定位柱,更容易对准,能够使得定位柱与定位槽的安装更为便捷,进而方便小桶的安装和拆卸。
需要说明的是,常规的桶中桶洗衣机,即在现有普通波轮洗衣机的内桶中再增设一个小型内桶的洗衣机,在将小桶通过定位柱与凹槽的方式安装至大桶波轮上时,结构牢固性较差,在使用小桶清洗时,若洗衣机震动过大可能会出现小桶脱落的情况。为了使得小桶安装至大桶波轮上后结构牢固性较好以及小桶不易脱落,一实施例中,请再次参阅图8、图9并结合图12,定位柱121的外侧壁上开设有若干插槽1211,即便于后续限位插柱插入的槽,小桶130于其定位槽131的内侧壁上设置有若干限位插柱1311,限位插柱1311至少部分嵌置于或者插设于插槽1211内。如此,由于定位柱嵌置于定位槽内,且通过限位插柱与插槽的配合,使得小桶安装至大桶波轮上后结构牢固性较好,小桶不易脱落。又如,请参阅图8及图9,定位柱121设置在大桶波轮120的中部。当然,其它实施例中,也可以将定位柱或者定位槽设置多个并分别设置在大桶波轮上的多个位置。本实施例中,如图8所示,定位柱及定位槽的数量均为一个。通过将定位柱121设置在大桶波轮120的中部,能够使得小桶的安装便捷性较好。又如,如图8及图9所示,定位柱121沿小桶高度方向具有圆形截面,或者说其外侧壁具有圆形截面。定位槽131沿小桶高度方向具有圆形截面。如此,通过将定位柱设计成圆形截面,并结合限位插柱与插槽的配合,使得小桶安装至大桶波轮上后结构牢固性较好,从而使得小桶不易脱落。例如,限位插柱与插槽相互配合并限位以使大桶波轮在转动时带动小桶转动。如此,便于大桶波轮通过限位插柱和插槽的配合以带动小桶转动。又如,插槽的形状与其对应的限位插柱的形状相匹配。又如,限位插柱1311一一对应嵌置于插槽1211内。如此,通过限位插柱1311与插槽1211的配合,能够进一步提高小桶安装至大桶波轮后的结构牢固性,使得小桶使用过程中不易脱落。 一实施例中,限位插柱1311具有长方体结构,插槽1211具有矩形截面,又如,限位插柱1311为条形凸起结构,插槽1211具有与限位插柱1311相匹配的边界面,限位插柱1311与插槽1211形成间隙配合。如此,限位插住1311插入插槽中后具有更好的限位作用,使得小桶安装至大桶波轮上后结构牢固性更好。例如,定位柱的高度为40毫米至110毫米,定位槽沿小桶高度方向的深度为60毫米至110毫米。如此,能够使得定位柱与定位槽的结合强度较好,减少或者避免小桶脱落。当然,定位槽的深度或者定位柱的高度并不限于此。又如,定位柱的高度为45毫米至60毫米,定位槽沿小桶高度方向的深度为75毫米至90毫米。如此,能在尽量减少定位柱与定位槽的高度的情况下保证其结合力。当然,具体实施例中,定位柱的高度和定位槽的高度需要可根据桶的大小以及转速等进行灵活设置。例如,插槽1211沿大桶波轮的径向方向的深度为1.5毫米至20毫米。又如,插槽沿大桶波轮的径向方向的深度为1.8毫米至3毫米。又如,插槽沿小桶高度方向的深度为15毫米至80毫米。又如,插槽沿小桶高度方向的深度为15毫米至80毫米。又如,插槽沿小桶高度方向的深度为20毫米至25毫米。又如,限位插柱沿小桶高度方向的长度为40毫米至100毫米。又如,限位插柱沿小桶高度方向的长度50毫米至70毫米。如此,能够较好地保证插槽与插柱的结合强度,便于大桶波轮的力矩的传送。一个具体的例子是,定位槽的深度为77毫米,限位插柱的长度为77毫米,定位柱的高度为73毫米,插槽的长度为73毫米。如此,安装牢固性更好。当然,插槽和插柱也可以为其它可以相嵌套的结构,以使得定位柱嵌置于定位槽后通过插槽和插柱具有一定的限位作用即可。又如,若干插槽1211的设置位置以大桶波轮120的转动轴线呈间隔分布。又如,请参阅图8及图9,若干插槽1211的设置位置以大桶波轮120的转动轴线呈两两间隔分布。如此,能够使得小桶130与大桶波轮的安装强度更为牢固,使得大桶在脱水过程不易脱落。例如,定位槽131的深度大于小桶130的底壁的厚度,定位槽的深度即指定位槽沿小桶130高度方向的长度。
当大桶波轮上设置有凸筋122时,为了充分利用凸筋122的限位作用,以进一步提高小桶安装至大桶波轮后的结构牢固性,一实施例中,请参阅图8至图10,小桶130于其底壁外侧上设置有若干限位槽133,大桶波轮120的凸筋122嵌置于限位槽133内。又如,大桶波轮的若干凸筋与小桶的底壁上的限位槽133一一对应,且限位槽与其对应的凸筋的形状相匹配,如此,在将小桶130通过其定位槽131嵌置于定位柱121外安装至大桶波轮上时,小桶上的限位槽133也嵌置于凸筋外,进一步提高了小桶安装至大桶波轮后的结构牢固性,使得小桶在使用过程中不易脱落。又如,大桶波轮120的若干凸筋122以大桶波轮120的转动轴线呈圆形阵列分布。又如,大桶波轮的凸筋的数量为5个至12个。优选的,大桶波轮120的凸筋122的数量为5个。如此,一方面,其对大桶内的衣物清洗效果较好,另一方面其能够进一步提高了小桶安装至大桶波轮后的结构牢固性,使得小桶在使用过程中不易脱落。又如,请结合图8及图10,大桶波轮120整体呈圆形扁平结构。如此,扁平结构的大桶波轮更适宜于安装小桶,使得小桶能够较为牢固地安装在大桶波轮上。又如,请参阅图8,大桶波轮120于相邻两个凸筋122的中间还开设有若干排水孔123。又如,请参阅图9,大桶波轮远离小桶的一面还凸设有若干环形加强筋124及径向加强筋125,各径向加强筋分别与若干环形加强筋相交,如此,能够提高大桶波轮120的整体结构强度。一实施例中,请参阅图8及图12,大桶波轮的周缘向上凸起或者略为向上凸起,如此,略为向上凸起的周缘能够在一定程度上减少异物掉入大桶波轮下方,即掉入大桶波轮120与大桶110的底壁。为了进一步提高小桶安装至大桶波轮后的结构牢固性,避免大桶波轮带动小桶脱水旋转过程中,小桶出现脱落的问题,一实施例中,请参阅图11,其为简要示意图,限位插柱1311上设置有凸设部13111,定位柱于插槽1211的侧壁开设有凹设槽12111,当限位插柱1311嵌置于或者插设于插槽1211内时,凹设槽12111与凸设部13111的位置相对应,且凸设部13111可至少部分容置于凹设槽12111内,根据实际使 用过程中,可以将凹设槽的位置和凸设部的位置设置于小桶使用时脱水旋转过程中离心切向力朝向的那一侧,或者是脱水旋转过程中圆周力指向的那一侧。或者说,凹设槽的位置开设于限位插柱上小桶脱水旋转过程中离心切向力朝向的那一侧,凸设部的位置设置于插槽上小桶脱水旋转过程中离心切向力朝向的一侧的侧壁上。如此,通过设置凹设槽和凸设部,在脱水旋转过程中,在脱水离心切向力作用下,凸设部可至少部分容置于凹设槽内,使得凹设槽对凸设部具有一定的限位作用,从而使得插槽对插柱具有一定的限位作用,进而使得大桶波轮的定位柱对小桶的定位槽具有较好的限位作用,能够进一步提高小桶安装至大桶波轮后的结构牢固性,避免大桶波轮带动小桶脱水旋转过程中,小桶出现脱落的问题。在一具体实施例中,小桶的侧壁具有一定的倾斜角度,通常为1.5度~30度,在脱水旋转的离心力的作用下,使得小桶的水容易通过倾斜的侧壁被甩出,但是当脱水旋转的离心力过大时,存在小桶不稳定,甚至被甩出的风险。本实施例中,通过设置凹设槽12111和凸设部13111,能够较好地提高小桶安装至大桶波轮后的结构牢固性,在大桶波轮带动小桶脱水旋转过程中,提高小桶的稳定性。又如,凸设部13111具有长方体结构,凹设槽12111也具有矩形截面。或者说,凹设槽12111与凸设部13111的形状相匹配。当然,凸设部与凸设部也可以为其它形状,只要能够使插槽对限位插柱具有一定限位作用即可。为了减少大桶波轮带动大桶旋转时产生的噪音,一实施例中,插槽和限位插柱之间还具有橡胶条,如此,通过加装橡胶条,能够减少大桶波轮带动大桶旋转时产生的噪音。当然设置橡胶条时,在凹设槽或凸设部的位置适当使橡胶条避空。
需要说明的是,当大桶波轮的中部设置了定位柱时,大桶波轮上开设的大桶波轮穿设孔贯穿定位柱的顶部。如此,便于第三动力输出轴或者其传动部件穿过。当大桶波轮穿设孔贯穿定位柱远离大桶波轮的侧面后,且定位柱的外侧壁具有圆形截面时,也可以将此时的定位柱看成为空心圆柱体。为了便于第三动力输出轴153穿过小桶130的底壁,一实施例中,请参阅图3及图12,小桶130的底壁开设有小桶安装孔1312,如此,小桶安装孔1312便于第三动力轴153或者其传动部件穿过并伸入至小桶130内部,以连接位于小桶内部的小桶波轮140。又如,小桶130的底壁于定位槽131的底壁开设有小桶安装孔1312,小桶安装孔1312与大桶波轮穿设孔1212至少部分重合,如此,便于第三动力轴153或者其传动部件依次穿过大桶波轮穿设孔1212及小桶安装孔1312。
能够理解,小桶130的底壁通常较薄,在其上开设凹设结构或者定位槽131时,在技术设计上受限很多,影响小桶130安装在大桶波轮120上的牢固性。为了提高小桶130安装在大桶波轮120上的牢固性,一实施例中,请参阅图12并结合图5和图2,定位槽131于小桶130的底壁130a内侧形成有安装柱132,即,定位槽131在小桶的内侧底壁一侧形成有安装柱,也可理解为,小桶130的底壁130a内侧凸设有安装柱,安装柱132在小桶的底壁130a外侧形成有定位槽131。安装柱132远离小桶130的内侧底壁的一面开设有小桶安装孔1312。如此,凸设的安装柱132便于开设较长深度的定位槽131,进而能够提高小桶130安装在大桶波轮120上的牢固性。本实施例中,也可理解为,安装柱132设置于小桶120的底壁上,即将安装柱看成为分离于小桶的底壁部件。当然,需要说明的是,小桶的底壁凸设安装柱,或者说,安装柱设置于小桶的底壁上,虽然文字描述不同,但其均应该当作本申请囊括的范围。需要说明的是,小桶的底壁内侧,即为小桶的底壁于小桶内部的一侧,小桶的底壁外侧即为小桶的底壁与小桶外侧的一侧,其它以此类推。
请再次参阅图5并结合图1及图3,小桶波轮140位于小桶130内,第三动力输出轴153依次穿过大桶穿设孔111、大桶波轮穿设孔1212和小桶安装孔1312并连接小桶波轮140,第三动力输出轴153用于带动小桶波轮140转动。小桶波轮140用于提供扰动水流作用,以便于小桶内衣物的清洗。需要说明的是,传统的桶中桶洗衣机(即在现有普通波轮洗衣机的内桶中再增设一个小型内桶的洗衣机)依然存在如下缺陷:一方面,现有的桶中桶洗衣机主要通过DD(direct driver,直接驱动)变频电机驱动,DD变频电机本身结 构复杂且成本较高,推高了整机成本,使桶中桶洗衣机售价偏高,因价格因素而使得桶中桶洗衣机较难服务于大众。另一方面,现有的桶中桶洗衣机清洗效果较差,小桶内衣物的清洗主要依靠小桶内壁凸起的筋来实现水流扰动进行清洗,小桶内衣物的清洗主要依靠小桶内壁凸起的筋来实现水流扰动进行清洗,如此,衣物与水流之间的相对运动就相对较弱,对小桶中衣物的清洗效果也就较差。此外,传统的桶中桶洗衣机,大桶波轮的动力主要由DD电机的洗涤轴提供。DD电机动力输出轴分为洗涤轴与脱水轴,脱水轴驱动大桶转动,洗涤轴驱动波轮转动,洗涤轴强度较小,力臂较长。使用小桶洗涤时,洗涤轴所受扭矩和弯曲应力较大,间接就会导致固定洗涤轴的轴承磨损严重。由于洗涤轴强度受限,其能承受的最大力矩受限,体现到外在表现就是小桶洗涤时衣物与水的重量受制约,从而小桶的额定洗涤容量就不能太大。本实施例中,通过在采用三动力离合器150,其具有三个动力轴,相较于DD电机,其多出一个第三动力输出轴153,第三动力输出轴带动小桶波轮转动,如此,在使用小桶洗涤过程中,小桶的洗涤动力同时由第二动力输出轴和第三动力输出轴来提供,能够解决传统的上述问题,相对于现有的桶中桶洗衣机,本申请的洗衣机,由于小桶的洗涤动力同时由第二动力输出轴和第三动力输出轴来提供,带动大桶波轮的第二动力输出轴所受扭矩和弯曲应力相应减少,从而能够使小桶的额定洗涤容量得到提高,小桶能够洗涤更大容量的衣物。此外,在小桶内设置小桶波轮,相对于传统的桶中桶洗衣机,其小桶仅依靠洗涤内桶的内侧壁凸设的筋来实现水流扰动进行清洗的方式,上述洗涤内桶在小桶内设置小桶波轮,能够实现更强的水流扰动效果,从而能够提高对衣物的清洗效果。
能够理解,小桶130内的衣物清洗,其排水时,主要通过将小桶进行高速旋转,使其中的水从小桶倾斜的底壁被甩出。为了进一步介绍小桶,请参阅图12,小桶130包括底壁130a及侧壁130b,小桶的底壁连接小桶的侧壁,且小桶130的底壁130a和小桶130的侧壁130b共同围成小桶的中空腔体。如前的位于小桶内,即位于小桶的中空腔体内。安装柱132亦位于小桶130的中空腔体内。例如,小桶的侧壁具有倾斜角度,且小桶的内侧直径由小桶的底壁沿小桶的开口方向逐渐变大。例如,倾斜角度为1.5度至30度。如此,倾斜的小桶的侧壁能够在小桶中的衣服脱水过程中,能够较好地将水沿着小桶的侧壁甩出。例如,小桶130的底壁130a于小桶130的外侧开设有凹设结构,即如前的定位槽131,凹设结构用于将小桶可拆卸安装至大桶波轮上。例如,小桶130的底壁130a整体呈圆形结构,或者说,小桶的底壁130a沿小桶的高度方向具有圆形横截面。凹设结构131位于底壁130a的中部,且凹设结构131的位置与安装柱132的位置相对应,也可以理解为,凹设结构在小桶的底壁的内侧形成安装柱。例如,安装柱沿小桶高度方向具有圆形截面,例如,安装柱的直径为小桶最小直径的1/5~2/5。如此,小桶的清洗效果较好。能够理解的是,在小桶的底壁设置安装柱之后,安装柱突出小桶的底壁,会在一定程度上影响小桶波轮的安装,尤其是当小桶波轮140较平时,会浪费小桶内的不少空间。一实施例中,请参阅图12并结合图13,小桶130的侧壁130b与底壁130a之间设有第一台阶部130c和第二台阶部130d,第一台阶部130c包括相连接的顶壁130c1和侧壁130c2,第二台阶部130d包括相连接的顶壁130d1和侧壁130d2,第一台阶部的顶壁130c1连接小桶130的侧壁130b的内侧,第二台阶部的顶壁130d1连接第一台阶部的侧壁130c2,小桶130的底壁130a的周缘连接第二台阶部的底壁130d2。如此,设置第二台阶部除了可以容纳底壁上的限位槽133外,更重要的是可以保证安装柱的高度,使得安装柱具备足够的高度,从而底壁可以开设足够高度的定位槽和限位插柱,进而能够进一步提高小桶安装在大桶波轮上的结构强度,使得大桶波轮通过设置限位插柱和插槽驱动小桶旋转时可以保持稳定。此外,通过设置第一台阶部和第二台阶部,能够减少对小桶波轮安装的影响,能够减少小桶波轮与小桶的底壁之间的间隙空间的体积,进而减少小桶清洗时水的浪费。又如,第二台阶部的顶壁130d1连接第一台阶部的侧壁130c2的中部,如此,能够增加其结构连接强 度。又如,第一台阶部的侧壁130c2的顶端凸出第一台阶部的顶壁130c1,第一台阶部的侧壁130c2的顶端与第一台阶部的顶壁130c1和小桶的侧壁130b共同围成一第一环形挡物槽130e。又如,第二台阶部的侧壁130d2的顶端略凸出第二台阶部的顶壁130d1,第二台阶部的侧壁130d2的顶端与第二台阶部的顶壁130d1和第一台阶部的侧壁130c2共同围成一第二环形挡物槽130f,又如,小桶波轮140的下部周缘向下伸出有环形加强筋1431,小桶波轮140的下部周缘的环形加强筋1431至少部分容置于第二环形挡物槽130f内,如此,通过设置第一环形挡物槽以及第二环形挡物槽,同时将小桶波轮的下部周缘的环形加强筋至少部分容置于第二环形挡物槽内,能够对小桶清洗过程中的异物具有一定的阻挡作用,减少异物进入小桶波轮与小桶的底壁之间的空间内。例如,第一台阶部的高度为9毫米至13毫米,第二台阶部的高度为14毫米至21毫米。需要说明的是,第一台阶部及第二台阶部的高度均为其侧板的高度。为了方便将小桶拆卸和移动,一实施例中,小桶上设置有提手。如此,通过提手便于将小桶从大桶波轮上拆卸和移动。又如,提手设置于小桶的侧壁顶端。
为了进一步提高对小桶内衣物的清洗效果,例如,请参阅图12,小桶130的侧壁130b于内侧凸设有若干清洗筋130b1,又如,若干清洗筋130b1间隔分布于小桶的侧壁上,又如,若干小桶的清洗筋以小桶的旋转中心呈圆周间隔分布,如此,间隔设置的清洗筋能够进一步提高小桶内的水流扰动能力,进而能够提高对小桶内的衣物的清洗效果。又如,小桶的清洗筋为凸起长条结构,又如,清洗筋的长度延伸方向与小桶的高度方向相一致。如此,能够在小桶转动中,起到较好的水流扰动效果,进而能够提高对小桶内衣物的清洗效果。又如,小桶130的相邻两个清洗筋130b1的间隔圆心角为15度至20度,优选的,小桶的相邻两个清洗筋的间隔圆心角为20度。间隔圆心角为以小桶的旋转中心为中心的圆心角。如此,清洗效果更好。又如,小桶的清洗筋沿小桶的圆周方向的长度为8毫米至12毫米。又如,小桶的清洗筋的边角具有圆角结构。又如,小桶的清洗筋的边角均具有圆角结构。如此,对水流的扰动效果较好,能够提高对小桶内的衣物的清洗效果。
能够理解,衣物的清洗通常涉及浸泡、清洗及脱水等过程。倾斜的小桶的侧壁在小桶脱水过程中,其内的水顺着倾斜的侧壁而流至外桶中。但与此同时,在小桶进行正常清洗的过程中,旋转的小桶中的水流也会部分顺着小桶侧壁而流出。为了较好地在小桶清洗过程中对旋转的小桶的水起到挡水作用,例如,请参阅图14,其为一实施例中设置了挡水环的小桶的开口位置处的局部剖视图,小桶130的侧壁130b的顶部凸设有环形限位筋130b2,洗衣机还包括挡水环135,挡水环135包括相连接的挡水部1351及排水部1352,挡水部远离排水部的端部抵接环形限位筋,如此,环形限位筋对挡水部起到一定的支撑作用。挡水部由靠近环形限位筋的端部至远离环形限位筋的端部的直径逐渐变大,且排水部1351位于挡水部1352上方,排水部的直径由靠近挡水部的端部向远离挡水部的端部的直径逐渐变大,排水部远离述挡水部的端部伸出至小桶的侧壁外侧,排水部远离述挡水部的端部与小桶的侧壁顶端之间具有间隙,挡水部1351邻近环形限位筋的端部开设有若干排水孔13511,挡水部的排水孔以小桶的旋转中心呈圆周间隔分布,如此,通过设置挡水部,其对小桶非脱水状态下的清洗的水流具有较好的挡水作用,而当小桶脱水高速旋转过程中,小桶的水大部分可通过挡水部及排水部排放到小桶外面的大桶中,然后通过大桶进行排放。通过设置排水孔,能够较好地将挡水部远离排水部的端部处的小部分水排出。又如,挡水部的相邻两个排水孔的间距相等,又如,排水孔的开设方向为小桶的高度方向。又如,排水孔具有圆形截面,又如,排水孔由靠近小桶的底壁的一端向远离小桶的底壁的一端的直径之间变大。又如,排水孔的直径为4毫米至6毫米。又如,挡水部的相邻两个排水孔以小桶的旋转中心的圆心角为15度至20度。优选的,挡水部的相邻两个排水孔以小桶的旋转中心的圆心角为18度。如此,能够有效提高排水效率,且排水效果较好,能够使挡水部远离排水部的端部处的小部分水排放得较为彻底。又如,排水孔具有圆环横截面。为 了较好地起到挡水作用,减少水从挡水部与小桶的侧壁之间的间隙中通过,例如,挡水部1351远离排水部的端部还开设有环形槽13512,挡水部远离排水部的端部与限位筋之间还设置有密封圈136,密封圈部分容置于环形槽13512内,且密封圈与小桶的侧壁抵接。又如,密封圈为橡胶圈,如此,能够较好地密封挡水部的端部与小桶的侧壁之间的间隙。例如,洗衣机还包括压环137,压环137的顶端弯折形成有卡位槽1371,压环通过卡位槽1371扣在小桶的侧壁的顶端,压环的第二端与挡水部远离排水部的端部抵接,且挡水部远离排水部的端部位于压环和限位筋之间。如此,通过设置压环,能够较好地将挡水部抵持固定在环形限位筋上,进而使得整个挡水环的安装较为牢固。
能够理解,小桶可拆卸安装在大桶波轮上,如此,对于第三动力输出轴153与小桶波轮140的安装带来不小挑战。一方面,既要保证第三动力输出轴能够将力矩传递给小桶波轮,另一方面,要方便第三动力轴与小桶波轮的拆卸与安装。例如,第三动力输出轴可拆卸连接小桶波轮,具体的,包括但不限于螺接、卡接等方式。为了较为方便地使小桶波轮和第三动力轴可拆卸连接同时便于力矩的传送。一实施例中,洗衣机还包括动力输出轴连接组件,第三动力输出轴通过动力输出轴连接组件连接小桶波轮。请参阅图15至图19,动力输出轴连接组件包括上卡筒160及下卡筒170,上卡筒和下卡筒卡接。请参阅图16,上卡筒160开设有上卡牙161,下卡筒170开设有下卡牙171,上卡牙161和下卡牙171卡接,上卡筒160和下卡筒170通过上卡牙161和下卡牙171卡接而实现卡接。上卡筒160可用于安装连接待传动部件,下卡筒170用于安装连接驱动组件的动力输出轴或者传动轴。尤其是适合于可拆卸的小桶中小桶波轮和第三动力输出轴的可拆卸安装。具体本实施例中,上卡筒160可用于连接小桶波轮140,下卡筒170可用于连接第三动力输出轴153。上卡筒和下卡筒通过卡接来便于动力输出轴力矩的传送,以使第三动力输出轴通过下卡筒和上卡筒来带动小桶波轮转动。当需要将第三动力轴与小桶波轮断开时,直接将上卡筒和下卡筒的卡接断开即可。当将小桶安装在小桶波轮上时,上卡筒的上卡牙和下卡筒的下卡牙卡接。当将小桶从小桶波轮上拆卸时,上卡牙和下卡牙即可断开。
请参阅图15至图19,上卡筒160的外侧壁设置有上卡牙161;下卡筒170开设卡置槽172,下卡筒170的卡置槽内侧壁172设置有下卡牙171;上卡筒160至少部分容置于卡置槽172内,且上卡牙161和下卡牙172卡接。如此,能够使得上卡筒和下卡筒能够可拆卸连接,安装时,通过上卡牙和下卡牙的卡接来便于动力输出轴力矩的传送,具体的,本实施例中便于第三动力输出轴对小桶波轮的动力传送。拆卸时直接将上卡筒从下卡筒的卡置槽内拔出即可,从而使得安装过程和拆卸过程的操作都非常方便,操作便捷性较好。一实施例中,上卡牙161包括若干间隔分布于上卡筒160的外侧壁的上凸起1611,下卡牙171包括若干间隔分布于下卡筒170的卡置槽172的内侧壁的下凸起1711,相邻两个下凸起1711之间形成下凹槽1711a,各上凸起1611一一对应地插入一下凹槽1711a内,且每一上凸起1611至少部分插入于对应的下凹槽1711内。如此,安装结构牢固性较好,且力矩传送效率较高。又如,各上凸起一一对应地嵌置于一下凹槽内,且每一上凸起至少部分嵌置于对应的下凹槽内。如此,能够使得上卡牙和下卡牙的卡接更为牢固,进一步提高力矩传送效率。又如,上凸起1611及下凸起1711均具有条形结构,上凸起1611邻近下凹槽的端部具有尖角结构,下凸起111邻近上卡筒的端部也具有尖角结构。如此,端部的边角结构,更便于上凸起插入下凹槽内。需要说明的是,本实施例中,也可以理解为相邻两个上凸起之间形成上凹槽,各下凸起一一对应地插入一上凹槽内。应当理解的是,上述描述方式虽然有差异,但应将其囊入本申请的保护范围。此外,上卡筒和下卡筒的位置也可以调换,即,上卡筒用于连接动力轴,下卡筒用于连接待传动部件,如小桶波轮,其也应将其囊入本申请的保护范围。
一实施例中,请参阅图15至图19,上卡筒160包括顶板160a及筒体160b,筒体160b为空心圆柱状,筒体160b的外侧壁上设有上卡牙161,上卡牙161包括若干间隔分布于 筒体160b的外侧壁上的上凸起1611;顶板160a连接筒体160b的顶端。顶板用于开孔以安装连接小桶波轮。一实施例中,顶板160a连接上凸起1611远离下凹槽1711a的端部,如此,顶板能够使得筒体上的上凸起1611的结构更为牢固。又如,上卡筒160还包括安装杆160c,安装杆160c为圆柱状,顶板160a连接安装杆160c的顶端,安装杆160c的直径小于筒体160b的内侧直径,安装杆160c位于筒体160b内,筒体160b的长度小于安装杆160c的长度;如此,通过设置安装杆,便于在其中开设长度更长的孔,以便于使上卡筒和第三动力轴的安装连接更为牢固。一实施例中,各下凸起远离上卡筒的端部连接卡置槽的底壁。如此,能够其高整体下卡牙的结构强度。
一具体实施例中,上卡筒160通过花键221连接小桶波轮140,为了较好地将花键与上卡筒连接在一起,例如,请参阅图18,顶板160a上开设有上安置孔160a1,安装杆160c中开设有连通的上安装孔160c1及上容置孔160c2,上安置孔、上安装孔及上容置孔顺序连通;上安装孔的直径分别小于上安置孔和上容置孔的直径。上安置孔160a1用于容置花键221,上安置孔160a1与花键的形状相匹配。例如,花键邻近上卡筒的端部具有三角形、四边形或多边形截面,上安置孔与花键的形状相匹配,能够更便于力矩的传送。请结合图5,上安装孔160c1用于穿设螺丝310a的杆部,上容置孔160c2用于容置螺丝310a的头部。如此,能够使得上卡筒通过螺丝与花键相固定。当然,花键的端部需要开设与螺丝对应的螺孔。需要说明的是,本实施例中的螺丝310a,为了区别后续的螺丝,将其命名为第一上螺丝310a。例如,花键221的两端分别开设有两个螺孔,分别为花键上螺孔2211及花键下螺孔2212。例如,小桶波轮140上开设有固定孔141,小桶波轮140与花键221通过第二上螺丝310相固定。第二上螺丝310的杆部顺序螺接固定孔141及花键上螺孔2211。如此,能够将花键与小桶波轮进行连接。例如,第一上螺丝310a的杆部穿过上安装孔160c1并螺接花键下螺孔2212。如此,能够将花键与上卡筒连接。本实施例中的花键也可以理解为花键轴,或者连接杆。
请参阅图16及图18,下卡筒170于卡置槽172的底壁开设有安放槽1721,安装杆邻近下卡筒的端部容置于安放槽内,安放槽即用于安放或者放置或者容纳安装杆的端部。又如,下卡筒的卡置槽172的底壁向靠近上卡筒的方向凸出有若干弧形挡片172a,若干弧形挡片172a的弧形中心及弧形半径均相同,若干弧形挡片172a以上卡筒的筒体160b的中心轴线呈圆周间隔分布,若干弧形挡片172a与卡置槽172的底壁共同围成安放位,以用于安放或者放置或者容纳安装杆的端部。卡置槽172的底壁于安放位的位置还开设有安放槽1721,如此,可以容纳长度更长的安装杆。一实施例中,请参阅图16,下卡筒170的外侧壁凸设有若干加强筋170a,下卡筒的若干加强筋170以上卡筒的筒体的中心轴线为中心呈圆周间隔分布。如此,若干加强筋能够对下卡筒的结构起到较好的加固作用。一实施例中,请结合图16、图18及图19,下卡筒170邻近上卡筒160的端部沿下卡筒170的外侧方向延伸有延伸部170b,又如,延伸部170b自远离下卡筒170的侧壁的方向逐渐向下倾斜。又如,延伸部170b远离下卡筒170的侧壁的端部向下凸设有挡物部170b1。请结合图8及图5,大桶波轮120的定位柱121远离大桶波轮120的一面上开设有环形槽1213,环形槽1213围绕大桶波轮安装孔1212开设。挡物部170b1部分伸入至环形槽1213内,如此,环形槽和挡物部170b1的设置还可以在一定程度上防止异物掉落至大桶波轮安装孔中。
为了较好地将下卡筒170和第三动力输送轴153安装在一起,一实施例中,请参阅图18,下卡筒170于安放槽1721的底壁开设有顺序连通的下安置孔1722、下安装孔1723及下容置孔1724,且下安置孔1722最靠近上卡筒160,下安装孔1723的直径分别小于下安置孔1722和下容置孔1724的直径。请结合图5,下卡筒170通过下螺丝320连接第三动力输出轴153。下安置孔1722用于容置下螺丝320的头部,下安装孔1723用于穿过下螺丝320的杆部,下容置孔1724用于容置安装第三动力输出轴153的端部。第三动力输 出轴153上开设有螺孔153a,下螺丝320的杆部穿过下安装孔1723并螺接三动力输出轴153的螺孔153a,以将下卡筒与第三动力输出轴相固定。
为了使得第三动力输出轴与下卡筒的连接更为牢固,以提高力矩传送效率,一实施例中,请参阅图17至图19,下卡筒170于其下容置孔1724的侧壁上开设有若干嵌设槽1724a,若干嵌设槽1724a以上卡筒160的筒体160b的中心轴线为中心呈圆周间隔分布,也可理解为,若干嵌设槽以第三动力轴的旋转轴线为中心呈圆周间隔分布,动力输出轴连接组件还包括安装嵌件175,安装嵌件175的外侧壁开设有若干嵌设柱1751,安装嵌件175嵌置于下容置孔1724内,且各嵌设柱1751一一对应嵌置于各嵌设槽1724a内,如此,通过设置安装嵌件175,其能够进一步提高下卡筒170与第三动力输出轴153的连接牢固性。具体应用中,安装嵌件175可为金属材质,下卡筒可为塑料材质,将安装嵌件嵌入下卡筒的注塑模具即可制成安装嵌件于下卡筒的连接结构。此外,嵌设柱1751与嵌设槽1724a的配合,能够进一步提高下卡筒与动力轴的力矩传送效率。又如,安装嵌件175的外侧壁凸设有嵌入部1754,下卡筒于下容置孔1724的侧壁凹设有嵌入槽1724,安装嵌件175的嵌入部1754嵌置于嵌入槽1724内。优选的,嵌入部具有多边形形状,嵌入槽具有与嵌入部相对应的形状。如此,能够使得下卡筒与安装嵌件的连接强度较高,且安装嵌件能够较好地第三动力输出轴的力矩传递给下卡筒。请主参阅图19并结合图18,安装嵌件175沿上卡筒160的筒体160b的中心轴线方向开设有顺序连通的动力轴安装孔1753及螺丝穿设孔1752,且螺丝穿设孔1752最靠近下安装孔1723,动力轴安装孔1753的直径大于螺丝穿设孔1752的直径。动力轴安装孔用于安装并容置第三动力轴153的端部。请结合图5,下螺丝320的杆部依次穿过下安装孔1723、螺丝穿设孔1752并螺接三动力输出轴153的螺孔153a,以将下卡筒、安装嵌件与第三动力输出轴153相固定。一实施例中,请结合图4及图19,第三动力输出轴153的端部的外侧壁开设有若干卡位槽1531,请再次参阅图19,安装嵌件175于动力轴安装孔1753的内侧壁凸设有与卡位槽1531一一对应的若干卡位柱(图未示),卡位柱插入于卡位槽内。如此,卡位柱和卡位槽的配合具有较好的限位作用,能够进一步提高第三动力输出轴与安装嵌件的紧固强度,从而能够提高其力矩传送效率。
为了较好地将小桶波轮安装在小桶内,请再次参阅图5并结合图3,小桶波轮140转动设置于小桶130的安装柱131上。小桶130的底壁开设有小桶安装孔1312,小桶安装孔1312贯穿安装柱131的顶部。请结合图5及图15,洗衣机还包括花键221及轴承222,轴承222支承在小桶安装孔1312内,花键221固定在轴承222的内圈内,使得花键相对小桶安装孔可转动。花键221连接小桶波轮140。例如,花键与小桶波轮的安装可以参照前文内容。如此,通过花键和轴承,能够使得小桶波轮转动设置在安装柱131上。还能够使得小桶波轮通过花键与上卡筒连接,进而使得第三动力输出轴153通过上卡筒及下卡筒带动小桶波轮转动。能够理解,由于小桶的底壁开设有孔,即小桶安装孔,同时,受限于小桶可拆卸的特点,小桶底壁开孔不溢水是一个需要亟待解决的问题,为了使小桶安装孔不出现溢水,一实施例中,轴承为封水轴承或者密封轴承。如此,能够提到较好的水封作用,使得小桶安装孔不出现溢水。一实施例中,请参阅图15、图17至图19,封水轴承222具有内圈2221及外圈2222,封水轴承的内圈2221固定套置在花键221外,请结合图20,封水轴承的外圈2222固定于小桶安装孔1312的内侧壁上。如此,安装较为牢固。一具体实施例中,封水轴承222包括内圈2221、外圈2222及密封圈2223,封水轴承的内圈2221固定套置在花键221外,封水轴承的外圈2222固定于小桶安装孔1312的内侧壁内,封水轴承的内圈2221内圈转动支承在外圈内,例如,通过滚珠,又如,内圈活动套置在外圈内。请参阅图18及图19,外圈2222的外侧壁延伸有安放部2222a,安放部即用于放置密封圈,安放部上开设有安放槽2222b,安放槽用于安放或者放置密封圈。密封圈具有圆环结构,密封圈部分嵌入安放槽内,且密封圈2223与安放槽2222b的侧壁和底壁抵接, 密封圈2223远离安放槽2222b的侧面与定位槽131的底壁抵接。如此,密封圈能够起到较好的水封作用。一实施例中,外圈2222的安放部2222a向外侧还延伸有延伸部2222c,延伸部2222c具有圆环片状结构,延伸部2222c上间隔设置有若干延伸部螺孔,定位槽的底壁设置有若干定位螺孔,各定位螺孔的位置与各延伸部螺孔的位置一一对应,各定位螺孔和各延伸部螺孔分别通过一螺丝相固定。如此,能够较好地外圈固定安装在小桶安装孔1312内。一实施例中,花键221的中部凸设有限位部221a,外圈2222的内侧壁凸设有限位凸起2222d,限位凸起2222d将外圈的空腔分隔为上安放腔2222e及下安放腔2222f,限位凸起围成中安放腔2222g,内圈2221的数量设置为两个,分别为上内圈和下内圈,上内圈及下内圈均套置于花键221外,上内圈支承在上安放腔内,下内圈支承在下安放腔内,花键的限位部221a容置于上安放腔内,限位部整体呈圆环片状结构,限位部的直径大于中安放腔2222g的直径,且花键的限位部221a位于限位凸起2222d和上内圈之间。如此,能够较好地将花键限位,避免其从内圈中掉落。一实施例中,封水轴承还包括容置限位环,容置限位环套置于花键外,且容置限位环位于上内圈和下内圈之间,容置限位环包括相连接的容置环部及限位环部,容置环部的外侧直径分别大于限位环部外侧的直径和中安放腔的直径,限位环部容置在上安放腔内,容置环部容置在中安放腔内,且花键的限位部位于限位环部和限位凸起之间。如此,通过设置容置限位环,能够进一步对花键起到较好的限位作用,避免其从内圈中掉落。此外,本实施例提供的花键,通过设置两个内圈,其灵活性较好,能够较好地提高力矩传送效率,还能够提高封水轴承的整体使用寿命。
需要说明的是,小桶的体积和面积相对均较小,因此引入的小桶波轮面积和直径也相对较小。如何在体积较小的小桶中引入小桶波轮后,来进一步提高水流扰动能力,是一个亟待解决的问题。为了提高小桶波轮的水流扰动能力,请参阅图20和21,本申请还提供一种小桶波轮140波轮包括小桶波轮本体140a,小桶波轮本体140a于一侧的中部凸出形成凸起部142,或者说,小桶波轮本体其朝向小桶开口的一面的中部凸出形成凸起部。凸起部142在小桶波轮本体140a的另一侧形成空腔143,小桶波轮本体140a于空腔的一侧的中部具有连接柱144,连接柱144用于安装花键221。小桶波轮本体140a的中部开设有固定孔141,固定孔141与空腔143贯通,固定孔141贯穿连接柱144,又如,固定孔为螺孔。连接柱用于连接安装连接驱动装置的动力传送机构,连接柱能够开设更大深度的固定孔,进而能够开设长度更长的螺纹。相对于厚度较小的小桶波轮本体,通过连接柱安装连接驱动装置的动力传送机构,由于具有较长的螺纹,因而能够使得小桶波轮与动力传送机构的安装结构强度较好,也能够在一定程度上减少的小桶波轮的损耗。例如,所述连接柱的高度为20毫米至30毫米。优选的,所述连接柱的高度为23毫米至26毫米。如此,能够较好地保证其固定孔中的螺纹长度适宜。请参阅图20和21,凸起部142上凸设有若干小桶波轮凸筋1421,各小桶波轮凸筋1421分别由小桶波轮本体140a的周缘向小桶波轮本体140的转动轴线呈漩涡状延伸。如此,能够使小桶波轮140面向小桶130的开口方向的一侧具有更大的表面积,能够设置长度更长的小桶波轮凸筋,能够进一步提高小桶波轮140的水流扰动能力,从而能够进一步提高对小桶内的衣物的清洗效果。又如,安装柱132至少部分位于空腔143内。又如,凸起部142上凸设有若干小桶波轮凸筋1421,小桶波轮凸筋1421由小桶波轮140的周缘向小桶波轮140的转动轴线呈漩涡状延伸。如此,相对于传统较平的波轮,上述小桶波轮的凸起上能够设置长度更长的凸筋,从而能够提高清洗过程中的水流扰动能力。又如,各小桶波轮凸筋以小桶波轮本体的转动轴线为中心呈环形阵列分布。例如,小桶波轮凸筋的数量为3个至8个。又如,空腔的高度和小桶波轮本体的最大直径的比为0.2:1至0.7:1。例如,小桶波轮的高度为90毫米至110毫米。如此,能够进一步提高水流扰动能力,进而提高了小桶内的清洗效果。需要说明的是,空腔的最大直径,即为空腔沿小桶高度方向的截面的最大直径,或者说,小桶波轮本体边沿小桶高度方向的最大圆截面的直径。例如,空腔的高度与空腔的最大圆形截面的直径的比 值为1/3。如此,能够较好的使空腔容置安装柱,且能够设置长度较为适宜的小桶波轮凸筋。一实施例中,小桶波轮凸筋1421沿小桶波轮本体140a的圆周方向具有相背的正拨水侧面1421a及反拨水侧面1421b,正拨水侧面1421a位于小桶波轮在正转转动过程中切向离心力指向的那一侧,反拨水侧面1421b位于小桶波轮在反转转动过程中切向离心力指向的那一侧,正拨水侧面1421a沿小桶波轮凸筋的延伸方向具有相对的两端,正拨水侧面1421a由两端向其中部逐渐沿靠近反拨水侧面1421b的方向凹陷;反拨水侧面1421b沿小桶波轮凸筋的延伸方向具有相对的两端,反拨水侧面1421b由两端向其中部逐渐沿远离正拨水侧面1421a的方向凸出。如此,正拨水侧面1421a及反拨水侧面1421b的设置具有较好的水流扰动效果,能够进一步提高小桶内的衣物的清洗效果。为了提高小桶波轮的结构强度,例如,空腔143的内表面上环绕小桶波轮140的转动轴线伸出有环形加强筋1431;又如,空腔143的内表面上沿着径向方向伸出有径向加强筋1432。又如,设置多个径向加强筋1432。如此,通过设置多个环形加强筋1431和径向加强筋1432,能够对小桶波轮起到较好的加固作用,降低小桶波轮使用过程中的损坏率。又如,设置多个环形加强筋1431,且多个环形加强筋1431以小桶波轮140的转动轴线呈径向间隔分布。如此,呈径向间隔分布的多个环形加强筋1431能够进一步地对小桶波轮起到较好的加固作用,降低小桶波轮使用过程中的损坏率。又如,安装柱的直径为小桶最小直径的1/3。例如,安装柱的高度为80毫米至110毫米。如此,能够较好地安装小桶波轮。例如,小桶波轮的高度为小桶最小直径的1/4~3/5,优选为小桶最小直径的2/5。如此,能够较好地提高小桶内的衣物清洗效果。
当需要采用本申请的带有小桶波轮的洗衣机进行清洗衣服时:例如,当需要使用大桶110清洗其内的衣物时,则从大桶波轮上拆卸掉小桶及小桶波轮之后,按正常普通波轮洗衣机的清洗即可。具体的,可控制第一动力输出轴151和第二动力输出轴152转动,来带动大桶110和大桶波轮120分别转动,且控制大桶110和大桶波轮120的转动方向相反,如此,完成对大桶110内衣物的清洗;当需要对大桶110内的衣服进行脱水时,则通过控制第一动力输出轴151和第二动力输出轴152转动,使大桶110和大桶波轮120的转动方向相同,通过离心力的作用甩干大桶内的衣物,来完成对大桶110内的衣服的脱水操作。需要说明的是,大桶可以参照现有技术的大桶实现。需要说明的是,如何进行控制大桶或者大桶波轮的转动方向进行洗涤和脱水,还可以参考现有技术实现。例如,当需要使用小桶130清洗其内的衣物时,将小桶安装在大桶波轮上后,则控制第二动力输出轴152和第三动力输出轴153转动,第二动力输出轴152通过大桶波轮120带动小桶130转动,第三动力输出轴153带动小桶波轮140转动,使小桶波轮140的转动方向和小桶130的转动方向相反,以此来实现对小桶内的水流进行较强搅动的效果,来完成对小桶内衣物进行清洗操作。当需要对小桶130内的衣服进行脱水时,则通过控制第二动力输出轴152和第三动力输出轴153转动,使小桶130和小桶波轮140的转动方向相同,通过离心力的作用甩干小桶内的衣物,来完成对小桶130内的衣服的脱水操作。当然,具体的控制方法不限于此,也可以为本领域公知的其它清洗方法,只需要将小桶和小桶波轮当成一个整体当成普通波轮洗衣机来控制其进行清洗。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。

Claims (55)

  1. 一种洗衣机洗涤桶组件,其中,所述洗衣机洗涤桶组件包括:
    大桶;
    大桶波轮,所述大桶波轮位于所述大桶内;
    小桶,所述小桶设置于所述大桶波轮上;
    小桶波轮,所述小桶波轮位于所述小桶内;
    第一动力输出轴,所述第一动力输出轴驱动所述大桶;
    第二动力输出轴,所述第二动力输出轴连接所述大桶波轮,所述第二动力输出轴驱动所述大桶波轮,所述大桶波轮驱动所述小桶;
    第三动力输出轴,所述第三动力输出轴连接所述小桶波轮,所述第三动力输出轴驱动所述小桶波轮。
  2. 根据权利要求1所述的洗衣机洗涤桶组件,其中,所述小桶可拆卸设置于所述大桶波轮上。
  3. 根据权利要求1所述的洗衣机洗涤桶组件,其中,所述第三动力轴卡接所述小桶波轮。
  4. 根据权利要求3所述的洗衣机洗涤桶组件,其中,所述洗衣机洗涤桶组件还包括上卡筒及下卡筒,所述上卡筒连接所述小桶波轮,所述下卡筒连接所述第三动力输出轴,所述上卡筒的外侧壁设置有上卡牙,所述下卡筒开设卡置槽,所述下卡筒的卡置槽内侧壁设置有下卡牙;所述上卡筒至少部分容置于所述卡置槽内,且所述上卡牙和所述下卡牙卡接,用于将第三动力输出轴的力矩传递给小桶波轮以带动小桶波轮转动。
  5. 根据权利要求4所述的洗衣机洗涤桶组件,其中,所述卡置槽沿小桶高度方向具有圆形截面,所述下卡牙包括若干以所述卡置槽的中心轴线为中心呈圆周间隔分布的下凸起,各下凸起均凸设于所述卡置槽内侧壁上,相邻两个所述下凸起之间形成下凹槽;所述上卡牙包括若干间隔分布的上凸起,各上凸起均凸设于所述上卡筒的外侧壁上,各所述上凸起一一对应嵌置于一下凹槽内,且每一所述上凸起至少部分插入于对应的所述下凹槽内。
  6. 根据权利要求5所述的洗衣机洗涤桶组件,其中,所述上凸起及所述下凸起均具有条形结构,所述上凸起邻近所述下凹槽的端部具有尖角结构,所述下凸起邻近所述上卡筒的端部也具有尖角结构。
  7. 根据权利要求6所述的洗衣机洗涤桶组件,其中,所述上卡筒包括顶板及筒体,所述筒体为空心圆柱状,所述筒体的外侧壁上设有所述上卡牙,所述上卡牙包括若干间隔分布于所述筒体的外侧壁上的上凸起;所述顶板连接所述筒体的顶端。
  8. 根据权利要求7所述的洗衣机洗涤桶组件,其中,所述上卡筒还包括安装杆,所述安装杆为圆柱状,所述顶板连接所述安装杆的顶端,所述安装杆的直径小于所述筒体的内侧直径,所述安装杆位于所述筒体内,所述筒体的长度小于所述安装杆的长度;
    所述顶板上开设有上安置孔,所述安装杆中开设有连通的上安装孔及上容置孔,所述上安置孔、上安装孔及上容置孔顺序连通;所述上安装孔的直径分别小于所述上安置孔和所述上容置孔的直径;
    所述下卡筒于所述卡置槽的底壁开设有安放槽,所述安装杆邻近所述下卡筒的端部容置于所述安放槽内。
  9. 根据权利要求8所述的洗衣机洗涤桶组件,其中,所述下卡筒于所述安放槽的底壁开设有顺序连通的下安置孔、下安装孔及下容置孔,且所述下安置孔最靠近所述上卡筒,所述下安装孔的直径分别小于所述下安置孔和所述下容置孔的直径。
  10. 根据权利要求9所述的洗衣机洗涤桶组件,其中,所述下卡筒于其下容置孔的侧壁上开设有若干嵌设槽,若干所述嵌设槽以所述筒体的中心轴线为中心呈圆周间隔分布, 所述动力输出轴连接组件还包括安装嵌件,所述安装嵌件的外侧壁开设有与所述嵌设槽相对应的若干嵌设柱,所述安装嵌件嵌置于所述下容置孔内,且各所述嵌设柱一一对应嵌置于各所述嵌设槽内,所述安装嵌件沿所述上卡筒的筒体的中心轴线方向开设有顺序连通的动力轴安装孔及螺丝穿设孔,且所述螺丝穿设孔最靠近所述下安装孔,所述动力轴安装孔的直径大于所述螺丝穿设孔的直径。
  11. 根据权利要求7所述的洗衣机洗涤桶组件,其中,各所述下凸起远离所述上卡筒的端部连接所述卡置槽的底壁。
  12. 根据权利要求4所述的洗衣机洗涤桶组件,其中,所述卡置槽的底壁开设有顺序连通的下安置孔、下安装孔及下容置孔,所述下安装孔的直径分别小于所述下安置孔和所述下容置孔的直径;
    所述洗衣机洗涤桶组件还包括安装嵌件及下螺丝,所述安装嵌件固定钳置于所述下容置孔内,所述安装嵌件开设有顺序连通的动力轴安装孔及螺丝穿设孔,所述第三动力轴上开设有螺孔,所述第三动力轴的端部容置于所述动力轴安装孔内;
    所述下螺丝包括相连接的头部及螺杆,所述下螺丝的螺杆依次穿过所述下安置孔、下安装孔、下容置孔及螺丝穿设孔并螺接所述第三动力轴的螺孔,以将所述下卡筒及所述第三动力轴相固定,所述下螺丝的头部容置于所述下安置孔中,且所述下螺丝的头部的直径大于所述下安装孔的直径。
  13. 根据权利要求12所述的洗衣机洗涤桶组件,其中,所述安装嵌件的外侧壁凸设有嵌入部,所述下容置孔的侧壁凹设有嵌入槽,所述安装嵌件的嵌入部嵌置于所述嵌入槽内。
  14. 根据权利要求13所述的洗衣机洗涤桶组件,其中,所述下容置孔的侧壁还开设有若干嵌设槽,若干所述嵌设槽以所述第三动力轴的旋转轴线为中心呈圆周间隔分布,所述安装嵌件外侧壁开设有与所述嵌设槽一一对应的若干嵌设柱,各所述嵌设柱一一对应嵌置于各所述嵌设槽内。
  15. 根据权利要求12所述的洗衣机洗涤桶组件,其中,所述安装嵌件为金属材质。
  16. 根据权利要求15所述的洗衣机洗涤桶组件,其中,所述第三动力输出轴的端部的外侧壁开设有若干卡位槽,所述安装嵌件于所述动力轴安装孔的内侧壁凸设有与所述卡位槽一一对应的若干卡位柱,所述卡位柱插入于所述卡位槽内。
  17. 根据权利要求4所述的洗衣机洗涤桶组件,其中,所述洗衣机洗涤桶组件还包括花键,所述上卡筒通过所述花键连接所述小桶波轮。
  18. 根据权利要求17所述的洗衣机洗涤桶组件,其中,所述花键外还套置有封水轴承,所述封水轴承支承在所述小桶安装孔内,且所述花键相对所述小桶安装孔可转动。
  19. 根据权利要求1所述的洗衣机洗涤桶组件,其中,还包括大桶法兰盘,所述大桶法兰盘与所述大桶的底壁外侧固定连接,所述大桶法兰盘的中部开设有大桶法兰盘穿设孔,所述第一动力输出轴外固定有第一轴承圈,所述第一轴承圈与所述大桶法兰盘远离大桶的一面固定连接,所述第一动力输出轴通过所述大桶法兰盘带动所述大桶转动,所述第二动力输出轴顺序穿过所述大桶法兰盘穿设孔及所述大桶穿设孔并连接所述大桶波轮。
  20. 根据权利要求19所述的洗衣机洗涤桶组件,其中,所述第一轴承圈上开设有若干固定孔,所述大桶法兰盘上开设有若干与所述第一轴承圈上的固定孔相对应的通孔,所述第一轴承圈的若干固定孔与所述大桶法兰盘上的若干通孔分别通过一螺丝相固定。
  21. 根据权利要求20所述的洗衣机洗涤桶组件,其中,所述第一轴承圈的若干固定孔以所述第一动力输出轴为中心呈圆形阵列分布。
  22. 根据权利要求21所述的洗衣机洗涤桶组件,其特征在于,所述大桶的底壁外侧凸设有若干固定柱,固定柱上开设有螺孔,所述大桶法兰盘上开设有若干与所述固定柱相对应的穿孔,若干所述固定柱上的螺孔与所述大桶法兰盘上的若干所述穿孔分别通过一螺丝相固定。
  23. 根据权利要求22所述的洗衣机洗涤桶组件,其中,所述大桶法兰盘的中部向上凸出,所述大桶法兰盘穿设孔及若干所述通孔均设置于所述大桶法兰盘的凸出区域,若干所述穿孔均设置于所述大桶法兰盘的未凸出区域。
  24. 根据权利要求1所述的洗衣机洗涤桶组件,其中,还包括大桶波轮法兰盘,所述大桶波轮法兰盘与所述大桶波轮靠近所述大桶底的壁的侧面固定连接,所述大桶波轮法兰盘的中部开设有紧固孔,所述第二动力输出轴外固定有限位圈,且所述第二动力输出轴的端部伸出所述限位圈,所述第二动力输出轴伸出所述限位圈的部分包括相连接的紧固部及螺接部,所述紧固部邻近所述限位圈设置,所述大桶波轮法兰盘通过所述紧固孔固定在所述紧固部外,且所述大桶波轮法兰盘与所述限位圈抵接,所述螺接部外螺接有固定螺圈,所述固定螺圈与所述大桶波轮法兰盘抵接,所述第二动力输出轴用于通过所述大桶波轮法兰盘带动所述大桶波轮转动。
  25. 根据权利要求24所述的洗衣机洗涤桶组件,其中,所述大桶波轮法兰盘具有星形结构,所述大桶波轮法兰盘的若干个端角位置处均设置有穿设孔,所述大桶波轮邻近所述大桶的底壁的一侧开设有若干与所述穿设孔相对应的大桶螺孔,各所述穿设孔和各所述大桶螺孔分别通过一螺丝一一对应相固定。
  26. 根据权利要求1所述的洗衣机洗涤桶组件,其中,所述大桶的底壁上开设有大桶穿设孔;所述大桶波轮上开设有大桶波轮穿设孔;所述小桶位于所述大桶内,所述小桶的底壁上开设有小桶安装孔;
    所述第一动力输出轴、所述第二动力输出轴及所述第三动力输出轴同轴设置组成离合器,所述第一动力输出轴连接所述大桶,所述第二动力输出轴穿过所述大桶穿设孔并连接所述大桶波轮,所述大桶波轮在所述第二动力输出轴的带动下带动所述小桶转动,所述第三动力输出轴依次穿过所述大桶穿设孔、大桶波轮穿设孔和所述小桶安装孔并连接所述小桶波轮。
  27. 根据权利要求26所述的洗衣机洗涤桶组件,其中,所述第一动力输出轴、所述第二动力输出轴及所述第三动力输出轴由外往内依次设置。
  28. 根据权利要求26所述的洗衣机洗涤桶组件,其中,所述离合器为三动力离合器。
  29. 根据权利要求28所述的洗衣机洗涤桶组件,其中,还包括外桶,所述大桶位于所述外桶内,所述外桶的底壁上开设有外桶安装孔,所述三动力离合器固定于所述外桶的底壁外侧上,且所述三动力离合器的三个同轴的动力输出轴均穿过所述外桶安装孔。
  30. 根据权利要求1所述的洗衣机洗涤桶组件,其中,所述洗衣机洗涤桶组件还包括安装柱,所述小桶包括底壁及侧壁,所述小桶的底壁连接所述小桶的侧壁,且所述小桶的底壁和所述小桶的侧壁共同围成小桶的中空腔体,所述安装柱设置于所述小桶的底壁上,且所述安装柱位于所述小桶的中空腔体内,所述小桶波轮转动设置于所述小桶的所述安装柱上。
  31. 根据权利要求1所述的洗衣机洗涤桶组件,其中,所述底壁于所述小桶的外侧开设有凹设结构,所述小桶的底壁整体沿小桶高度方向具有圆形截面,所述凹设结构位于所述底壁的中部,且所述凹设结构的位置与所述安装柱的位置相对应。
  32. 根据权利要求31所述的洗衣机洗涤桶组件,其中,所述小桶的侧壁具有倾斜角度,且所述小桶的内侧直径由所述小桶的底壁沿所述小桶的开口方向逐渐变大,所述倾斜角度为1.5度至30度。
  33. 根据权利要求32所述的洗衣机洗涤桶组件,其中,所述小桶的侧壁与底壁之间设有第一台阶部和第二台阶部,所述第一台阶部包括相连接的顶壁和侧壁,所述第二台阶部包括相连接的顶壁和侧壁,所述第一台阶部的顶壁连接所述小桶的侧壁的内侧,所述第二台阶部的顶壁连接所述第一台阶部的侧壁,所述小桶的底壁的周缘连接所述第二台阶部的侧壁。
  34. 根据权利要求33所述的洗衣机洗涤桶组件,其中,所述第二台阶部的顶壁连接所述第一台阶部的侧壁的中部。
  35. 根据权利要求33所述的洗衣机洗涤桶组件,其中,所述第一台阶部的侧壁的顶端凸出所述第一台阶部的顶壁,所述第一台阶部的侧壁的顶端与所述第一台阶部的顶壁和所述小桶的侧壁共同围成一第一环形挡物槽。
  36. 根据权利要求33所述的洗衣机洗涤桶组件,其中,所述第二台阶部的侧壁的顶端凸出所述第二台阶部的顶壁,所述第二台阶部的侧壁的顶端与所述第二台阶部的顶壁和所述第一台阶部的侧壁共同围成一第二环形挡物槽。
  37. 根据权利要求34所述的洗衣机洗涤桶组件,其中,所述小桶波轮的下部周缘向下伸出有环形加强筋,所述环形加强筋至少部分容置于所述第二环形挡物槽内。
  38. 根据权利要求31所述的洗衣机洗涤桶组件,其中,还包括花键及轴承,所述凹设结构贯穿所述安装柱的顶部,所述轴承支承在所述凹设结构内,所述花键固定在所述轴承的内圈内,所述花键固定连接所述小桶波轮。
  39. 根据权利要求1所述的洗衣机洗涤桶组件,其中,所述小桶波轮包括小桶波轮本体,所述小桶波轮本体于一侧的中部凸出形成凸起部,所述凸起部在所述小桶波轮本体的另一侧形成空腔,所述小桶波轮本体于所述空腔的一侧的中部设有连接柱,所述小桶波轮本体的中部开设有固定孔,所述固定孔的侧壁具有螺纹,所述固定孔与所述空腔连通,且所述固定孔贯穿所述连接柱,所述凸起部上凸设有若干小桶波轮凸筋,各所述小桶波轮凸筋分别由所述小桶波轮本体的周缘向所述小桶波轮本体的转动轴线呈漩涡状延伸。
  40. 根据权利要求39所述的小桶波轮,其中,所述空腔沿所述凸起部的凸起方向具有圆形截面。
  41. 根据权利要求40所述的小桶波轮,其中,所述空腔的高度与所述空腔的最大圆形截面的直径的比值为0.2:1至0.7:1。
  42. 根据权利要求39所述的小桶波轮,其中,所述连接柱的高度为20毫米至30毫米。
  43. 根据权利要求39所述的小桶波轮,其中,所述固定孔具有圆孔结构。
  44. 根据权利要求39所述的小桶波轮,其中,所述小桶波轮本体于所述空腔的内表面上沿着以所述小桶波轮本体的转动轴线为中心的径向方向伸出有若干径向加强筋,若干径向加强筋均连接所述连接柱的外侧壁。
  45. 根据权利要求44所述的小桶波轮,其中,所述小桶波轮本体于所述空腔的内表面上环绕小桶波轮的转动轴线伸出有环形加强筋,各所述径向加强筋均与各所述环形加强筋相交。
  46. 根据权利要求44所述的小桶波轮,其中,所述小桶波轮凸筋沿所述小桶波轮本体的圆周方向具有相背的正拨水侧面及反拨水侧面,所述正拨水侧面位于所述小桶波轮在正转转动过程中切向离心力指向的那一侧,所述反拨水侧面位于所述小桶波轮在反转转动过程中切向离心力指向的那一侧,所述正拨水侧面沿小桶波轮凸筋的延伸方向具有相对的两端,所述正拨水侧面由两端向其中部逐渐沿靠近所述反拨水侧面的方向凹陷;所述反拨水侧面沿小桶波轮凸筋的延伸方向具有相对的两端,所述反拨水侧面由两端向其中部逐渐沿远离所述正拨水侧面的方向凸出。
  47. 根据权利要求39所述的小桶波轮,其中,所述小桶波轮凸筋的数量为3个至8个。
  48. 根据权利要求1所述的洗衣机洗涤桶组件,其中,所述大桶波轮上设置有定位柱,所述小桶的底壁外侧上设置有与所述定位柱相对应的定位槽,所述定位柱具有圆形截面,所述大桶波轮穿设孔贯穿所述定位柱,所述定位柱的外侧壁上开设有若干插槽,所述插槽贯穿所述定位柱远离所述大桶波轮的一面,所述安装槽的内侧壁上设置有若干限位插柱,各所述限位插柱至少部分一一插入于各所述插槽内。
  49. 根据权利要求48所述的洗衣机洗涤桶组件,其中,所述限位插柱为条形凸起结构, 所述插槽具有与所述限位插柱相匹配的边界面,所述限位插柱与所述插槽形成间隙配合。
  50. 根据权利要求49所述的洗衣机洗涤桶组件,其中,所述限位插柱上设置有凸设部,所述插槽的侧壁开设有凹设槽,所述凹设槽与所述凸设部的位置相对应,且所述凸设部可至少部分容置于所述凹设槽内,所述凹设槽的位置设置于所述限位插柱上小桶脱水旋转过程中离心切向力朝向的那一侧,所述凸设部的位置开设于所述插槽上小桶脱水旋转过程中离心切向力朝向的那一侧侧壁。
  51. 根据权利要求28所述的洗衣机洗涤桶组件,其中,所述洗衣机洗涤桶组件还包括外桶,所述大桶位于所述外桶内,所述三动力离合器固定于所述外桶的底壁外侧上,所述外桶开设有外桶安装孔,所述三动力离合器的三个动力轴均穿过所述外桶的外桶安装孔。
  52. 一种洗衣机,其中,包括洗衣机洗涤桶组件,所述洗衣机洗涤桶组件包括大桶、大桶波轮、小桶、小桶波轮、第一动力输出轴、第二动力输出轴以及第三动力输出轴;所述大桶波轮位于所述大桶内;所述小桶设置于所述大桶波轮上;所述小桶波轮位于所述小桶内;所述第一动力输出轴驱动所述大桶;所述第二动力输出轴连接所述大桶波轮,所述第二动力输出轴驱动所述大桶波轮,所述大桶波轮驱动所述小桶;所述第三动力输出轴连接所述小桶波轮,所述第三动力输出轴驱动所述小桶波轮。
  53. 根据权利要求52所述的洗衣机,其中,所述洗衣机洗涤桶组件还包括上卡筒及下卡筒,所述上卡筒连接所述小桶波轮,所述下卡筒连接所述第三动力输出轴,所述上卡筒的外侧壁设置有上卡牙,所述下卡筒开设卡置槽,所述下卡筒的卡置槽内侧壁设置有下卡牙;所述上卡筒至少部分容置于所述卡置槽内,且所述上卡牙和所述下卡牙卡接,用于将第三动力输出轴的力矩传递给小桶波轮以带动小桶波轮转动。
  54. 根据权利要求52所述的洗衣机,其中,所述洗衣机洗涤桶组件还包括安装柱,所述小桶包括底壁及侧壁,所述小桶的底壁连接所述小桶的侧壁,且所述小桶的底壁和所述小桶的侧壁共同围成小桶的中空腔体,所述安装柱设置于所述小桶的底壁上,且所述安装柱位于所述小桶的中空腔体内,所述小桶波轮转动设置于所述小桶的所述安装柱上。
  55. 一种洗衣机,其中,包括洗衣机洗涤桶组件,所述洗衣机洗涤桶组件包括小桶和小桶波轮,所述小桶波轮位于所述小桶内;
    所述小桶波轮包括小桶波轮本体,所述小桶波轮本体于一侧的中部凸出形成凸起部,所述凸起部在所述小桶波轮本体的另一侧形成空腔,所述小桶波轮本体于所述空腔的一侧的中部设有连接柱,所述小桶波轮本体的中部开设有固定孔,所述固定孔的侧壁具有螺纹,所述固定孔与所述空腔连通,且所述固定孔贯穿所述连接柱,所述凸起部上凸设有若干小桶波轮凸筋,各所述小桶波轮凸筋分别由所述小桶波轮本体的周缘向所述小桶波轮本体的转动轴线呈漩涡状延伸。
PCT/CN2019/119722 2018-11-28 2019-11-20 洗衣机洗涤桶组件及洗衣机 WO2020108364A1 (zh)

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