WO2020104727A1 - Process for producing foam glass - Google Patents

Process for producing foam glass

Info

Publication number
WO2020104727A1
WO2020104727A1 PCT/FI2019/050830 FI2019050830W WO2020104727A1 WO 2020104727 A1 WO2020104727 A1 WO 2020104727A1 FI 2019050830 W FI2019050830 W FI 2019050830W WO 2020104727 A1 WO2020104727 A1 WO 2020104727A1
Authority
WO
WIPO (PCT)
Prior art keywords
glass
carbide
temperature
mixture
process according
Prior art date
Application number
PCT/FI2019/050830
Other languages
French (fr)
Inventor
Tuomas Jääskeläinen
Jarno Rautanen
Original Assignee
Uusioaines Oy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=64456808&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2020104727(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Uusioaines Oy filed Critical Uusioaines Oy
Publication of WO2020104727A1 publication Critical patent/WO2020104727A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C11/00Multi-cellular glass ; Porous or hollow glass or glass particles
    • C03C11/007Foam glass, e.g. obtained by incorporating a blowing agent and heating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/002Use of waste materials, e.g. slags
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C14/00Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix

Definitions

  • the present invention relates to a process for producing foam glass. More particularly, this invention relates to a process for producing foam glass for use as construction materials and in the manufacture of construction materials, particularly in earthworks and groundworks. The invention also relates to light weight construction materials based on foam glass with low leaching characteristics.
  • Foam glass also known as foamed glass, is light-weight, non-combustible, heat- resistant, chemically stable, amorphous and porous material with small bulk weight, low thermal conductivity and high sound absorption. It is typically produced by sintering and foaming, at high temperatures, from a mixture of powdered starting glass or other glass like materials with foaming agents, such as finely ground limestone, chalk, carbon black and coke. Foam glass having closed-cell structure typically exhibits desirable volume density, thermal insulation and mechanical properties. The closed pores in the foam glass makes products manufactured therefrom impermeable for liquids, including water, water vapors and gases. The use of foam glass as a construction material is well known. Foam glass has excellent heat and sound insulating characteristics and light weight.
  • Foam glass may be manufactured using various methods, from compositions based on various kinds of glass and foaming agents.
  • Glass is typically used in the form of a glass powder, which may be obtained by grinding ordinary glass, from specially prepared glass melts or from cullet of pane glass, container glass, optical glass, and other glasses.
  • the glass powder is mixed with gas forming agents, typically carbon or sulphur generating substances such as carbonates and/or sulfates.
  • the mixture is then heated rapidly in a mold to foaming temperatures, in order for the glass powder to become viscous and fuse together forming a glass body. At the foaming temperature, decomposition of the foaming agents occurs.
  • Conventional methods for producing foam glass typically comprise melting glass having a special composition.
  • the glass is usually grinded with a foaming agent for preparing a finely dispersed batch, foaming the formed batch in the course of annealing at a temperature of at least 700°C.
  • Patent US 4,198,224 describes a method for producing foamed glass from cullet, which method comprises heating a powdered batch to a foaming temperature, maintaining at this temperature to completion of the foaming process, and subsequent cooling.
  • the foamed glass is produced from a finely dispersed glass powder and a foaming agent. Glass having a strictly definite composition and a foaming agent, both in a solid phase, are thoroughly ground in ball mills and intermixed. Grinding of the components is carried out separately in several steps: first, the glass and the foaming agent are ground separately, then they are ground together. The finely dispersed components of the feedstock mixture are intermixed in the solid phase. The resulting powdered mixture is then sintered in two steps and then cooled.
  • Patent RU 2187473 relates to a method of manufacturing expanded glass, comprising preliminary heat treatment at a temperature below the foaming temperature of a feedstock mixture prepared from a finely dispersed cullet powder and expanding additive, heating the mixture to the foaming temperature, maintaining at this temperature till the expansion process is completed, followed by cooling.
  • the dispersed cullet is intermixed with the expanding mixture containing silica, a carbon-containing component, a metal sulfate and liquid sodium glass. Then the resulting mixture is first subjected to caking, then foamed at a temperature of 790 to 860°C, and thereafter tempering and annealing are carried out.
  • the expanding additive is prepared by intermixing silica, sodium glass in dry or water-wetted state, carbon black, sulfate and boric acid.
  • the obtained mixture is subjected to granulation in the presence of liquid glass for enhancing the agglomeration of the material into granules.
  • the mixture is wetted, if sodium glass is introduced as a dry powder.
  • the granulated material is loaded into metallic molds and transferred into a furnace for caking, foaming and annealing.
  • the operating conditions of known methods are developed for only particular composition of cullet.
  • the instability and complexity of the cullet composition conditioned by the dependence on the functional purpose of the produced technical glass, the composition of the starting ingredients and on the glass melting schedule may lead to the instability of the properties of the foamed glass produced therefrom as well.
  • Patent EP 04793771 teaches a method for producing foam glass having a closed-pore texture with specific compressive strength and bulk density.
  • Said foam glass is produced by first mixing an aqueous alkaline solution of sodium silicate and/or potassium silicate and powdered additives containing un-graded cullet and a carbonaceous foaming agent at a temperature not exceeding 70°C. Secondly, the mixture is then heat-treated at a temperature range between 450°C and 550°C until a dehydrated composition is obtained. Thirdly, the cooled composition is then reduced to a powder form by grinding the cooled composition. In the fourth step, the powder is loaded into molds that are treated with a special composition. The molds are then heated to a foaming temperature range between 750°C and 830°C and maintained at this temperature range until the foaming process of the powder is completed, followed by cooling.
  • foamed glass of sufficiently high quality with a homogeneous structure providing its operational stability, but such foamed glass has typically high leaching values of particularly arsenic, antimony and chromium, which make the product not suitable for use in earthworks and groundworks because of pollution problems. Additionally, the operation of producing foamed glass with conventional methods is often highly labor-intensive and costly.
  • foamed glass for use as construction materials, particularly in earthwork and groundwork applications where leaching of contaminants and hazardous elements, such as arsenic, antimony and chromium should be avoided.
  • the present invention provides a process for producing foam glass, whereby the foam glass thus produced achieves low leaching values, with particular reference to arsenic, antimony and chromium, and meeting the national leaching requirements.
  • the foam glass is obtained as lightweight granulates or aggregates. Said granulates or aggregates are suitable for example as construction materials, particularly in earthwork and groundwork applications, even in groundwater areas. Said granulates and aggregates may be manufactured from recycled glass.
  • An object of the invention is to provide a process for producing foam glass with low leaching values.
  • One aspect is a process for producing foam glass, wherein said process comprises the steps, where glass feedstock comprising glass powder is mixed with 0.01 - 0.6 wt% of at least one carbide selected from silicon carbide (SiC), boron carbide (B4C), sodium carbide (Na2C2) and calcium carbide (CaC2) and 1.0 - 6.0 wt% of trimanganese tetroxide (Mh 3 q4) to obtain a mixture, calculated based on the total weight of the mixture, the mixture is heated in at least one step to a temperature between 500 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass.
  • carbide selected from silicon carbide (SiC), boron carbide (B4C), sodium carbide (Na2C2) and calcium carbide (CaC2) and 1.0 - 6.0 wt% of trimanganese tetroxide (Mh 3 q4)
  • the glass powder becomes viscous and fuses together forming a glass body, also called "cake".
  • the elevated temperature froaming temperature
  • decomposition of the foaming agents occurs, and the glass body expands approximately from 2 to 5-fold by volume.
  • the glass body is broken into pieces or aggregates having an average diameter typically in the range of about 0.1 - 150 mm, or even bigger.
  • Another aspect provides foam glass granules or aggregates, obtainable by said process. Characteristic features of the invention are presented in the appended claims.
  • Foam glass or foamed glass refers here to light-weight, non-combustible, heat-resistant, chemically stable, amorphous and porous material with closed-cell structure, where closed pores prevail, small bulk weight, low thermal conductivity and high sound absorption, obtained by sintering and foaming, at high temperatures from a mixture of powdered glass or other glass-like materials with foaming agent.
  • foam glass aggregate or granulate refers here to pieces of foam glass having an average diameter in the range of about 0.1 - 150 mm, preferably from 0.1 to 90 mm, more preferably 1-70 mm, particularly preferably 5 - 60 mm.
  • the foam glass may, if desired, also be obtained in larger pieces having the average diameter significantly higher than 150 mm.
  • Colorless glass refers here to glass, which comprises less than 85 wt% of colored glass (green, brown or any other colored glass, including mirror glass), preferable not more than 90 wt% of colored glass. Colorless glass is typically referred to as flint glass, in the field.
  • Recycled glass refers here to glass material selected from waste glass, scrap glass, ordinary glass, specially prepared glass melts, flat glass or float cullet, container glass, packaging glass, soda lime glass, glass jars, glass containers, glass bottles, and any combinations thereof. Recycled glass does not refer here to heat resistant glass or fluorescent glass or CFL glass.
  • the present invention provides light and durable foam glass aggregates and/or granulates having high compressive strength, suitable as building and construction materials with excellent thermal insulating and sound proofing properties and low leaching values. Still more particularly, this invention relates to a method for producing said foam glass aggregates and granules, in a cost-effective manner utilizing recycled glass.
  • the present invention relates to a process for producing foam glass.
  • One aspect is a process for producing foam glass, wherein said process comprises the steps, where glass feedstock comprising glass powder is mixed with 0.01 - 0.6 wt% of at least one carbide selected from silicon carbide (SiC), boron carbide (B4C), sodium carbide (Na2C2) and calcium carbide (CaC2) and 1.0 - 6.0 wt% of trimanganese tetroxide (Mh 3 q4) to obtain a mixture, calculated based on the total weight of the mixture, the mixture is heated in at least one step to a temperature between 500 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass.
  • carbide selected from silicon carbide (SiC), boron carbide (B4C), sodium carbide (Na2C2) and calcium carbide (CaC2) and 1.0 - 6.0 wt% of trimanganese tetroxide (Mh 3 q4)
  • the foam glass is produced from glass feedstock comprising glass powder.
  • Glass feedstock is typically used in the form of a glass powder.
  • Glass feedstock may be obtained by milling glass material selected from waste glass, scrap glass, ordinary glass, specially prepared glass melts, flat glass or float cullet, container glass, packaging glass, soda lime glass, glass jars, glass containers, glass bottles, and any combinations thereof.
  • the glass feedstock comprising glass powder comprises recycled glass, preferably the feedstock consists of recycled glass.
  • Said recycled glass may comprise not more than 20 wt% of automotive glass.
  • the glass powder may comprise not more than 20 wt% of automotive glass.
  • the glass powder may comprise not more than 20 wt% of automotive glass and not less than 80 wt% of flint glass.
  • the glass feedstock may comprise colorless glass.
  • Colorless glass or flint glass may be used, comprising less than 85 wt% of colored glass (green, brown or any other colored glass or mirror glass), preferable not more than 90 wt% of colored glass.
  • the recycled glass does not refer here to heat resistant glass or light tube/bulb glass.
  • the glass feedstock is pretreated, for example by passing raw cullet on conveyor belts beneath magnets to remove ferrous metals and an eddy current to remove non- ferrous metals.
  • Organic materials are typically screened on a vibratory conveyor.
  • X-ray color sorting machines are used to sort the cullet into brown, green and flint. Similar X-ray machines also remove CSP (ceramics, stones and porcelain) to purify the cullet further.
  • CSP ceramics, stones and porcelain
  • the glass material is typically crushed into a cullet.
  • the glass cullet is then milled into a fine powder.
  • the glass cullet is milled into a fine glass powder with an average particle size (D50 by laser diffraction method) between 15 pm and 150 pm, preferably between 15 pm and 90 pm, more preferably between 15 pm and 50 pm, even more preferably between 20 pm and 40 pm, even more preferably between 20 pm and 28 pm.
  • a fine glass powder has an average particle size of 15 pm, 16 pm, 17 pm, 18 pm, 19 pm, 20 pm, 21 pm, 22 pm, 23 pm, 24 pm, 25 pm, 26 pm, 27 pm, 28 pm, 29 pm, or 30 pm.
  • the glass material may be subjected to pretreating steps, such as removing metals, plastics, organic matter, and color separation, using methods known in the field.
  • pretreating steps such as removing metals, plastics, organic matter, and color separation, using methods known in the field.
  • the milling may be carried out using any suitable milling apparatus, such as ball mills.
  • the glass feedstock may also be produced from specially prepared materials, such as water glass, which has been melted at high temperatures and then subsequently ground into fine particles.
  • the glass feedstock is mixed with the foaming agent.
  • the mixture is then transferred or conveyed on a wire or a conveyer, which may be coated with a glass fiber mat or felt. Said mat or felt may be impregnated or soaked with a clay suspension.
  • the mixture is heated rapidly to foaming (expanding) temperatures, in order for the glass feedstock to become viscous and fuse together forming a melted glass body (also called as cake or mass). At the foaming temperature, decomposition of the foaming agents occurs liberating gas. After heating the mixture is cooled.
  • the glass feedstock may be mixed and milled with the foaming agent for preparing a finely dispersed batch, followed by foaming the formed batch in the course of annealing at the elevated temperature.
  • the glass feedstock is milled separately.
  • the foaming agent may be selected from the combinations of manganese (II, III) oxide (Mh 3 q4) and at least one carbide selected from silicon carbide (SiC), boron carbide (B4C), sodium carbide (Na2C2) and calcium carbide (CaC2), preferably silicon carbide (SiC) is used.
  • SiC having average particle size (D50 by laser diffraction method) of 0.1 - 10 pm is used, preferably of 0.5 - 5 pm, more preferably of 1.5 - 5 pm, such as 1.5 pm, 2 pm, 3 pm, 4 pm, or 5 pm.
  • Mh 3 q4 trimanganese tetroxide having average particle size (D50 by laser diffraction method) of 0.1 - 10 pm is used, preferably of 0.5 - 5 pm, such as 0.5 pm, 1 pm, 1.5 pm, 2 pm, 3 pm, 4 pm, or 5 pm.
  • the mixture comprises 0.01 - 0.6 wt% of the carbide, preferably silicon carbide, and 1.0 - 6.0 wt% of Mh 3 q4.
  • the mixture comprises 0.1 - 0.55 wt% of the carbide, preferably silicon carbide, and 2.0 - 5.0 wt% of Mh 3 q4.
  • the mixture comprises 0.2 - 0.45 wt% of the carbide, preferably silicon carbide, and 2.5 - 4.5 wt% of Mh 3 q4.
  • the mixture comprises 0.3 - 0.4 wt% of the carbide, preferably silicon carbide, and 2.8 - 3.5 wt% of Mh 3 q4.
  • the mixture is heated in at least one step to a temperature between 500 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass.
  • the mixture is heated in at least two steps where the mixture is heated in a first heating stage to a temperature between 500 and 700°C, then in a second heating stage to a temperature between 700 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass.
  • the mixture is heated in at least three steps where the mixture is heated in a first heating stage to a temperature between 500 and 560°C, then in a second heating stage to a temperature between 600 and 720°C, then in a third heating stage to a temperature between 700 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass in the form of aggregates.
  • the first heating stage may comprise one or more steps, preferably one step.
  • the second heating stage may comprise one or more steps, preferably one step.
  • the third heating stage may comprise one, two, three or more steps, preferably three steps.
  • the first step is carried out at a temperature of 700 - 900°C
  • the second step is carried out at 780 - 900°C
  • the third step is carried out at 800 - 920°C.
  • the cooling may be carried out suitably 10 - 90 min.
  • Any suitable apparatus used for the manufacture of foam glass may be used, such as tunnel ovens, plane ovens, rotatory kilns, extrusion apparatus, as continuous or batch process.
  • a continuously operating plane oven or tunnel oven is used.
  • the oven comprises several burners, the temperatures of which are adjusted according to predetermined sequence and values.
  • the heating is carried out 20-50 m/hour, which refers to the speed of glass body in the oven.
  • the thickness of the infeed is suitably 10-30 mm, preferably between 15 - 25 mm.
  • glass feedstock comprising glass powder is mixed with gas forming foaming agent.
  • the mixture is then heated rapidly.
  • the mixture is then heated on a wire to foaming temperatures for the glass powder to become viscous and fuse together forming a glass body or cake.
  • decomposition of the foaming agents occurs, releasing gases into the viscous glass mixture.
  • the released gases then expand the glass body, forming a coherent porous glass body that slowly expands in volume as more gases are released by the decomposition of the foaming agents.
  • the particle size of the glass powder of between 15 pm and 150 pm, the speed of glass body of 20 - 55 m/h in the oven and the temperatures in the heating between 500 and 920°C (in the burners) are adjusted to obtain a suitable foaming level from 2 to 5 times of the original volume of the glass body, which in turn results in a suitable density of the product.
  • the foam glass aggregate or granulate, obtained with the process has volume density between 150 and 300 kg/m 3 (dry loose density), preferably between 150 and 250kg/m 3 , more preferably between 175 and 250kg/m 3 , even more preferably between 180 and 230 kg/m 3 .
  • Foam glass is a recyclable product.
  • Foam glass aggregate is a CE marked building product, the use of which does not require an environmental permit.
  • the foam glass used in various countries must meet the requirements of national standards, for example in Finland must meet the standard SFS-EN 13055-2 for lightweight and non- bonded 2+ applications.
  • CE marking of the product takes into account not only technical testing but also product characteristics, such as cleanliness, and effects on health and environment.
  • CE conformity marking requires continuous quality monitoring and tracking measurements during the manufacture of the product.
  • foam glass aggregate of the invention in groundwater areas, for streets and roads as insulation and/or lightening material for structures, does not cause groundwater pollution.
  • the foam glass obtained by the process of the invention meets the limits of leaching of not more than 0.9 mg/kg arsenic, not more than 0.32 mg/kg antimony and not more than 0.63 mg/kg chromium.
  • the leaching of arsenic was less than 0.3 mg/kg, of antimony was less than 0.3 mg/kg and of and chromium was less than 0.5 mg/kg.
  • the leaching of arsenic was less than 0.2 mg/kg, of antimony was less than 0.2 mg/kg and of and chromium was less than 0.3 mg/kg.
  • the foam glass aggregate of the invention is a lightweight odorless, inflammable aggregate with closed cell structure, excellent thermal insulation properties (typical dry thermal conductivity of 0.1 - 0.11 W/mK, with 20 % compaction), low density, high compressive strength (typically from 0.7 to 1.8 MPa) and high flexural strength (typical friction angle of 36 to 46°). It has the ability to form a free-draining layer.
  • earthworks and groundworks for example as a lightweight bulk fill to minimize backpressure from reinstated soil and as a frost-heave barrier, and it has many good technical features for house construction. It is applicable in pipe-trenches, highways and in flood defenses for providing lightness, thermal insulation and savings in civil engineering costs, without leaching hazardous elements, particularly arsenic, antimony or chromium to the soil. It can be used in the earthworks and groundworks, foundation build-ups, as an interior fill, in frost-proof courses, in flat roofs, in yard surfaces and as backfill and also in the manufacture of structures, such as blocks, boards, etc., with conventional binders and additives, useful in construction applications.
  • the low-leaching foam glass of the invention increases applicable areas to include environmentally sensitive areas close to water courses and in contact with water tables.
  • Infeed height was 18 - 21mm, speed was 25 - 46m/h.
  • heating time was about 30 - 60min, depending on the heating program and the particle size of the glass powder.
  • the total heating/foaming/cooling time was 33m/h, corresponding to about 46min. Cooling was about 10 - 20 min.
  • the particle size of the glass powder, the speed of glass in the oven and the temperature in the third heating stage (in the burners) are adjusted to obtain a suitable foaming level (average 2.8 times the initial volume), which in turn results in a suitable density of the product.
  • a temperature of 880 - 900°C was used in the final four burner groups.
  • the final product is obtained as a result of foaming in the tunnel oven, where the glass and foaming agent are heated to liquid form.
  • the foaming agent releases oxygen gas, whereby gas bubbles are formed in the glass body.
  • the glass is first solidified to a continuous sheet, which is broken into small pieces of an average diameter about 10 - 60 mm when cooling is continued.
  • the final product had density (dry loose density) of about 220kg/m 3 +/- 15% and compressive strength of 0.89 - 1.13 Mpa.
  • the foam glass was manufactured in a similar manner as in example 1.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Glass Compositions (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention relates to a process for producing foamed glass with low leaching properties.

Description

PROCESS FOR PRODUCING FOAM GLASS
FIELD OF THE INVENTION
The present invention relates to a process for producing foam glass. More particularly, this invention relates to a process for producing foam glass for use as construction materials and in the manufacture of construction materials, particularly in earthworks and groundworks. The invention also relates to light weight construction materials based on foam glass with low leaching characteristics.
BACKGROUND OF THE INVENTION
Foam glass, also known as foamed glass, is light-weight, non-combustible, heat- resistant, chemically stable, amorphous and porous material with small bulk weight, low thermal conductivity and high sound absorption. It is typically produced by sintering and foaming, at high temperatures, from a mixture of powdered starting glass or other glass like materials with foaming agents, such as finely ground limestone, chalk, carbon black and coke. Foam glass having closed-cell structure typically exhibits desirable volume density, thermal insulation and mechanical properties. The closed pores in the foam glass makes products manufactured therefrom impermeable for liquids, including water, water vapors and gases. The use of foam glass as a construction material is well known. Foam glass has excellent heat and sound insulating characteristics and light weight.
Foam glass may be manufactured using various methods, from compositions based on various kinds of glass and foaming agents. Glass is typically used in the form of a glass powder, which may be obtained by grinding ordinary glass, from specially prepared glass melts or from cullet of pane glass, container glass, optical glass, and other glasses. The glass powder is mixed with gas forming agents, typically carbon or sulphur generating substances such as carbonates and/or sulfates. The mixture is then heated rapidly in a mold to foaming temperatures, in order for the glass powder to become viscous and fuse together forming a glass body. At the foaming temperature, decomposition of the foaming agents occurs.
Conventional methods for producing foam glass typically comprise melting glass having a special composition. The glass is usually grinded with a foaming agent for preparing a finely dispersed batch, foaming the formed batch in the course of annealing at a temperature of at least 700°C.
Patent US 4,198,224 describes a method for producing foamed glass from cullet, which method comprises heating a powdered batch to a foaming temperature, maintaining at this temperature to completion of the foaming process, and subsequent cooling. The foamed glass is produced from a finely dispersed glass powder and a foaming agent. Glass having a strictly definite composition and a foaming agent, both in a solid phase, are thoroughly ground in ball mills and intermixed. Grinding of the components is carried out separately in several steps: first, the glass and the foaming agent are ground separately, then they are ground together. The finely dispersed components of the feedstock mixture are intermixed in the solid phase. The resulting powdered mixture is then sintered in two steps and then cooled.
Patent RU 2187473 relates to a method of manufacturing expanded glass, comprising preliminary heat treatment at a temperature below the foaming temperature of a feedstock mixture prepared from a finely dispersed cullet powder and expanding additive, heating the mixture to the foaming temperature, maintaining at this temperature till the expansion process is completed, followed by cooling. In the method, the dispersed cullet is intermixed with the expanding mixture containing silica, a carbon-containing component, a metal sulfate and liquid sodium glass. Then the resulting mixture is first subjected to caking, then foamed at a temperature of 790 to 860°C, and thereafter tempering and annealing are carried out. The expanding additive is prepared by intermixing silica, sodium glass in dry or water-wetted state, carbon black, sulfate and boric acid. The obtained mixture is subjected to granulation in the presence of liquid glass for enhancing the agglomeration of the material into granules. For enhancing the granulation of the material, the mixture is wetted, if sodium glass is introduced as a dry powder. The granulated material is loaded into metallic molds and transferred into a furnace for caking, foaming and annealing.
The operating conditions of known methods are developed for only particular composition of cullet. The instability and complexity of the cullet composition, conditioned by the dependence on the functional purpose of the produced technical glass, the composition of the starting ingredients and on the glass melting schedule may lead to the instability of the properties of the foamed glass produced therefrom as well.
Patent EP 04793771 teaches a method for producing foam glass having a closed-pore texture with specific compressive strength and bulk density. Said foam glass is produced by first mixing an aqueous alkaline solution of sodium silicate and/or potassium silicate and powdered additives containing un-graded cullet and a carbonaceous foaming agent at a temperature not exceeding 70°C. Secondly, the mixture is then heat-treated at a temperature range between 450°C and 550°C until a dehydrated composition is obtained. Thirdly, the cooled composition is then reduced to a powder form by grinding the cooled composition. In the fourth step, the powder is loaded into molds that are treated with a special composition. The molds are then heated to a foaming temperature range between 750°C and 830°C and maintained at this temperature range until the foaming process of the powder is completed, followed by cooling.
The use of known technology makes it possible to produce foamed glass of sufficiently high quality with a homogeneous structure providing its operational stability, but such foamed glass has typically high leaching values of particularly arsenic, antimony and chromium, which make the product not suitable for use in earthworks and groundworks because of pollution problems. Additionally, the operation of producing foamed glass with conventional methods is often highly labor-intensive and costly.
Foam glass products presently on the market do not meet the requirements relating to leaching standards in several countries, for example the Netherlands' regulations relating to leaching standards: "Besluit Bodemkwaliteit (BBK) het Bouwstoffenbesluit (NL- BSB)", the BBK accreditation program AP04 and NEN 7383 NEN 7383 :2004, leaching test for granular materials, and the Dutch Soil Directive, in accordance with the Dutch Soil Quality Regulation 'NV-Bouwstof'). Standard foam glass leaches arsenic, antimony and chromium in quantities above the limits contained in the Dutch Soil Directive ('NV- Bouwstof').
Despite the ongoing research and development in the processing of foamed glass, there is still a need to provide an improved process for providing foamed glass, for use as construction materials, particularly in earthwork and groundwork applications where leaching of contaminants and hazardous elements, such as arsenic, antimony and chromium should be avoided.
SUMMARY OF THE INVENTION
The present invention provides a process for producing foam glass, whereby the foam glass thus produced achieves low leaching values, with particular reference to arsenic, antimony and chromium, and meeting the national leaching requirements. The foam glass is obtained as lightweight granulates or aggregates. Said granulates or aggregates are suitable for example as construction materials, particularly in earthwork and groundwork applications, even in groundwater areas. Said granulates and aggregates may be manufactured from recycled glass. An object of the invention is to provide a process for producing foam glass with low leaching values.
One aspect is a process for producing foam glass, wherein said process comprises the steps, where glass feedstock comprising glass powder is mixed with 0.01 - 0.6 wt% of at least one carbide selected from silicon carbide (SiC), boron carbide (B4C), sodium carbide (Na2C2) and calcium carbide (CaC2) and 1.0 - 6.0 wt% of trimanganese tetroxide (Mh3q4) to obtain a mixture, calculated based on the total weight of the mixture, the mixture is heated in at least one step to a temperature between 500 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass.
During the heating the glass powder becomes viscous and fuses together forming a glass body, also called "cake". At the elevated temperature (foaming temperature), decomposition of the foaming agents occurs, and the glass body expands approximately from 2 to 5-fold by volume. During cooling the glass body is broken into pieces or aggregates having an average diameter typically in the range of about 0.1 - 150 mm, or even bigger.
Another aspect provides foam glass granules or aggregates, obtainable by said process. Characteristic features of the invention are presented in the appended claims.
DEFINITIONS
Foam glass or foamed glass refers here to light-weight, non-combustible, heat-resistant, chemically stable, amorphous and porous material with closed-cell structure, where closed pores prevail, small bulk weight, low thermal conductivity and high sound absorption, obtained by sintering and foaming, at high temperatures from a mixture of powdered glass or other glass-like materials with foaming agent.
The term foam glass aggregate or granulate refers here to pieces of foam glass having an average diameter in the range of about 0.1 - 150 mm, preferably from 0.1 to 90 mm, more preferably 1-70 mm, particularly preferably 5 - 60 mm. The foam glass may, if desired, also be obtained in larger pieces having the average diameter significantly higher than 150 mm.
Colorless glass refers here to glass, which comprises less than 85 wt% of colored glass (green, brown or any other colored glass, including mirror glass), preferable not more than 90 wt% of colored glass. Colorless glass is typically referred to as flint glass, in the field.
Recycled glass refers here to glass material selected from waste glass, scrap glass, ordinary glass, specially prepared glass melts, flat glass or float cullet, container glass, packaging glass, soda lime glass, glass jars, glass containers, glass bottles, and any combinations thereof. Recycled glass does not refer here to heat resistant glass or fluorescent glass or CFL glass.
DETAILED DESCRIPTION OF THE INVENTION
The present invention provides light and durable foam glass aggregates and/or granulates having high compressive strength, suitable as building and construction materials with excellent thermal insulating and sound proofing properties and low leaching values. Still more particularly, this invention relates to a method for producing said foam glass aggregates and granules, in a cost-effective manner utilizing recycled glass.
The present invention relates to a process for producing foam glass.
One aspect is a process for producing foam glass, wherein said process comprises the steps, where glass feedstock comprising glass powder is mixed with 0.01 - 0.6 wt% of at least one carbide selected from silicon carbide (SiC), boron carbide (B4C), sodium carbide (Na2C2) and calcium carbide (CaC2) and 1.0 - 6.0 wt% of trimanganese tetroxide (Mh3q4) to obtain a mixture, calculated based on the total weight of the mixture, the mixture is heated in at least one step to a temperature between 500 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass.
Glass feedstock
The foam glass is produced from glass feedstock comprising glass powder.
Glass feedstock is typically used in the form of a glass powder. Glass feedstock may be obtained by milling glass material selected from waste glass, scrap glass, ordinary glass, specially prepared glass melts, flat glass or float cullet, container glass, packaging glass, soda lime glass, glass jars, glass containers, glass bottles, and any combinations thereof. Suitably the glass feedstock comprising glass powder comprises recycled glass, preferably the feedstock consists of recycled glass. Said recycled glass may comprise not more than 20 wt% of automotive glass.
In an embodiment the glass powder may comprise not more than 20 wt% of automotive glass.
In an embodiment the glass powder may comprise not more than 20 wt% of automotive glass and not less than 80 wt% of flint glass.
The glass feedstock may comprise colorless glass. Colorless glass or flint glass may be used, comprising less than 85 wt% of colored glass (green, brown or any other colored glass or mirror glass), preferable not more than 90 wt% of colored glass.
The recycled glass does not refer here to heat resistant glass or light tube/bulb glass.
Typically, the glass feedstock is pretreated, for example by passing raw cullet on conveyor belts beneath magnets to remove ferrous metals and an eddy current to remove non- ferrous metals. Organic materials are typically screened on a vibratory conveyor. X-ray color sorting machines are used to sort the cullet into brown, green and flint. Similar X-ray machines also remove CSP (ceramics, stones and porcelain) to purify the cullet further. The use of a computerized automatic sampling system may be used for providing consistent quality.
Process
The glass material is typically crushed into a cullet. The glass cullet is then milled into a fine powder. The glass cullet is milled into a fine glass powder with an average particle size (D50 by laser diffraction method) between 15 pm and 150 pm, preferably between 15 pm and 90 pm, more preferably between 15 pm and 50 pm, even more preferably between 20 pm and 40 pm, even more preferably between 20 pm and 28 pm. In an embodiment a fine glass powder has an average particle size of 15 pm, 16 pm, 17 pm, 18 pm, 19 pm, 20 pm, 21 pm, 22 pm, 23 pm, 24 pm, 25 pm, 26 pm, 27 pm, 28 pm, 29 pm, or 30 pm.
The glass material may be subjected to pretreating steps, such as removing metals, plastics, organic matter, and color separation, using methods known in the field. The milling may be carried out using any suitable milling apparatus, such as ball mills.
The glass feedstock may also be produced from specially prepared materials, such as water glass, which has been melted at high temperatures and then subsequently ground into fine particles.
The glass feedstock is mixed with the foaming agent. The mixture is then transferred or conveyed on a wire or a conveyer, which may be coated with a glass fiber mat or felt. Said mat or felt may be impregnated or soaked with a clay suspension. The mixture is heated rapidly to foaming (expanding) temperatures, in order for the glass feedstock to become viscous and fuse together forming a melted glass body (also called as cake or mass). At the foaming temperature, decomposition of the foaming agents occurs liberating gas. After heating the mixture is cooled.
In an embodiment the glass feedstock may be mixed and milled with the foaming agent for preparing a finely dispersed batch, followed by foaming the formed batch in the course of annealing at the elevated temperature. Preferably the glass feedstock is milled separately.
It was found that a specific combination of Mh3q4 and at least one carbide selected from silicon carbide (SiC), boron carbide (B4C), sodium carbide (Na2C2) and calcium carbide (CaC2), as the foaming agent, provides an oxidizing reaction and a reducing reaction, whereby a final product is obtained, particularly exhibiting lower leaching of arsenic and antimony, and chromium than products produced by prior art methods.
The foaming agent may be selected from the combinations of manganese (II, III) oxide (Mh3q4) and at least one carbide selected from silicon carbide (SiC), boron carbide (B4C), sodium carbide (Na2C2) and calcium carbide (CaC2), preferably silicon carbide (SiC) is used.
In an embodiment, SiC having average particle size (D50 by laser diffraction method) of 0.1 - 10 pm is used, preferably of 0.5 - 5 pm, more preferably of 1.5 - 5 pm, such as 1.5 pm, 2 pm, 3 pm, 4 pm, or 5 pm.
In an embodiment, Mh3q4 (trimanganese tetroxide) having average particle size (D50 by laser diffraction method) of 0.1 - 10 pm is used, preferably of 0.5 - 5 pm, such as 0.5 pm, 1 pm, 1.5 pm, 2 pm, 3 pm, 4 pm, or 5 pm. In an embodiment, the mixture comprises 0.01 - 0.6 wt% of the carbide, preferably silicon carbide, and 1.0 - 6.0 wt% of Mh3q4.
In an embodiment, the mixture comprises 0.1 - 0.55 wt% of the carbide, preferably silicon carbide, and 2.0 - 5.0 wt% of Mh3q4.
In an embodiment, the mixture comprises 0.2 - 0.45 wt% of the carbide, preferably silicon carbide, and 2.5 - 4.5 wt% of Mh3q4.
In an embodiment, the mixture comprises 0.3 - 0.4 wt% of the carbide, preferably silicon carbide, and 2.8 - 3.5 wt% of Mh3q4.
In the process, the mixture is heated in at least one step to a temperature between 500 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass.
In an embodiment, the mixture is heated in at least two steps where the mixture is heated in a first heating stage to a temperature between 500 and 700°C, then in a second heating stage to a temperature between 700 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass.
In an embodiment, the mixture is heated in at least three steps where the mixture is heated in a first heating stage to a temperature between 500 and 560°C, then in a second heating stage to a temperature between 600 and 720°C, then in a third heating stage to a temperature between 700 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass in the form of aggregates.
The first heating stage may comprise one or more steps, preferably one step.
The second heating stage may comprise one or more steps, preferably one step.
The third heating stage may comprise one, two, three or more steps, preferably three steps.
In an embodiment, where the third heating stage comprises three steps, the first step is carried out at a temperature of 700 - 900°C, the second step is carried out at 780 - 900°C and the third step is carried out at 800 - 920°C.
The cooling may be carried out suitably 10 - 90 min. Any suitable apparatus used for the manufacture of foam glass may be used, such as tunnel ovens, plane ovens, rotatory kilns, extrusion apparatus, as continuous or batch process. Preferably a continuously operating plane oven or tunnel oven is used. Typically, the oven comprises several burners, the temperatures of which are adjusted according to predetermined sequence and values.
Typically, in a continuously operating process, the heating is carried out 20-50 m/hour, which refers to the speed of glass body in the oven.
The thickness of the infeed (glass feedstock and foaming agent) is suitably 10-30 mm, preferably between 15 - 25 mm.
In the process, glass feedstock comprising glass powder is mixed with gas forming foaming agent. The mixture is then heated rapidly. Typically, the mixture is then heated on a wire to foaming temperatures for the glass powder to become viscous and fuse together forming a glass body or cake. At the foaming temperature, decomposition of the foaming agents occurs, releasing gases into the viscous glass mixture. The released gases then expand the glass body, forming a coherent porous glass body that slowly expands in volume as more gases are released by the decomposition of the foaming agents.
In an embodiment, the particle size of the glass powder of between 15 pm and 150 pm, the speed of glass body of 20 - 55 m/h in the oven and the temperatures in the heating between 500 and 920°C (in the burners) are adjusted to obtain a suitable foaming level from 2 to 5 times of the original volume of the glass body, which in turn results in a suitable density of the product.
The foam glass aggregate or granulate, obtained with the process has volume density between 150 and 300 kg/m3 (dry loose density), preferably between 150 and 250kg/m3, more preferably between 175 and 250kg/m3, even more preferably between 180 and 230 kg/m3.
Foam glass is a recyclable product. Foam glass aggregate is a CE marked building product, the use of which does not require an environmental permit. However, the foam glass used in various countries must meet the requirements of national standards, for example in Finland must meet the standard SFS-EN 13055-2 for lightweight and non- bonded 2+ applications.
The CE marking of the product takes into account not only technical testing but also product characteristics, such as cleanliness, and effects on health and environment. CE conformity marking requires continuous quality monitoring and tracking measurements during the manufacture of the product.
The use of the foam glass aggregate of the invention in groundwater areas, for streets and roads as insulation and/or lightening material for structures, does not cause groundwater pollution.
The foam glass obtained by the process of the invention meets the limits of leaching of not more than 0.9 mg/kg arsenic, not more than 0.32 mg/kg antimony and not more than 0.63 mg/kg chromium.
In an embodiment, in the foam glass the leaching of arsenic was less than 0.3 mg/kg, of antimony was less than 0.3 mg/kg and of and chromium was less than 0.5 mg/kg.
In a preferable embodiment, in the foam glass the leaching of arsenic was less than 0.2 mg/kg, of antimony was less than 0.2 mg/kg and of and chromium was less than 0.3 mg/kg.
The foam glass aggregate of the invention is a lightweight odorless, inflammable aggregate with closed cell structure, excellent thermal insulation properties (typical dry thermal conductivity of 0.1 - 0.11 W/mK, with 20 % compaction), low density, high compressive strength (typically from 0.7 to 1.8 MPa) and high flexural strength (typical friction angle of 36 to 46°). It has the ability to form a free-draining layer.
It is very useful in earthworks and groundworks, for example as a lightweight bulk fill to minimize backpressure from reinstated soil and as a frost-heave barrier, and it has many good technical features for house construction. It is applicable in pipe-trenches, highways and in flood defenses for providing lightness, thermal insulation and savings in civil engineering costs, without leaching hazardous elements, particularly arsenic, antimony or chromium to the soil. It can be used in the earthworks and groundworks, foundation build-ups, as an interior fill, in frost-proof courses, in flat roofs, in yard surfaces and as backfill and also in the manufacture of structures, such as blocks, boards, etc., with conventional binders and additives, useful in construction applications.
Particularly, the low-leaching foam glass of the invention increases applicable areas to include environmentally sensitive areas close to water courses and in contact with water tables.
Examples
The present invention is described below with references to specific embodiments. It is, however, clear to those skilled in the art that the process(es) may be varied within the bounds of the claims.
Example 1
Production of foam glass Clear (colorless) pre-crushed packaging glass (flint glass) was milled using a ball mill to an average particle size of about 25 pm, and density of about 217kg/m3. 0.36% - 0.39% of SiC and 3.10% - 3.30% of Mh3q4 were mixed to the milled glass to obtain a mixture, which was fed as a blanket to a tunnel oven (Riedhammer tunnel oven). The temperatures and burners (RG1-RG12) used in said oven are presented in the table 1 below:
Table 1.
Figure imgf000012_0001
Infeed height was 18 - 21mm, speed was 25 - 46m/h. In a 25m tunnel oven, heating time was about 30 - 60min, depending on the heating program and the particle size of the glass powder. In a test run at 18 mm feed height, the total heating/foaming/cooling time was 33m/h, corresponding to about 46min. Cooling was about 10 - 20 min. The particle size of the glass powder, the speed of glass in the oven and the temperature in the third heating stage (in the burners) are adjusted to obtain a suitable foaming level (average 2.8 times the initial volume), which in turn results in a suitable density of the product. A temperature of 880 - 900°C was used in the final four burner groups. The final product is obtained as a result of foaming in the tunnel oven, where the glass and foaming agent are heated to liquid form. The foaming agent releases oxygen gas, whereby gas bubbles are formed in the glass body. At cooling the glass is first solidified to a continuous sheet, which is broken into small pieces of an average diameter about 10 - 60 mm when cooling is continued.
The final product had density (dry loose density) of about 220kg/m3 +/- 15% and compressive strength of 0.89 - 1.13 Mpa.
The amounts of elements obtained in solubility test of the final product obtained in example 1 are presented in Table 2 below. It can be seen from table 2 that the product has very low leaching values of elements.
Table 2.
Figure imgf000013_0001
Figure imgf000014_0001
Example 2
Production of foam glass
The foam glass was manufactured in a similar manner as in example 1.
The properties of the foam glass were tested according to the Soil Quality Regulation (The
Netherlands, requirements for NV-Bouwstof) and the limits and results for inorganic parameters are presented below in Table 3. In the solubility test, the solubilities of inorganic elements are reported in various cumulative L/S ratios (liquid to solid proportions). Test conditions are presented in Table 4.
From Table 3 it can be seen that the foam glass obtained by the process of the invention meets all the requirements in the Netherlands. Table 3.
Figure imgf000015_0001
Table 4.
Figure imgf000015_0002

Claims

Claims
1. A process for producing foam glass, wherein said process comprises the steps, where glass feedstock comprising glass powder is mixed with 0.01 - 0.6 wt% of at least one carbide selected from silicon carbide, boron carbide, sodium carbide and calcium carbide and 1.0 - 6.0 wt% of trimanganese tetroxide to obtain a mixture, calculated based on the total weight of the mixture, the mixture is heated in at least one step to a temperature between 500 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass.
2. The process according to claim 1, characterized in that the glass feedstock comprising glass powder comprises recycled glass, preferably the feedstock consists of recycled glass.
3. The process according to claim 1 or 2, characterized in that the carbide is silicon carbide.
4. The process according to any one of claims 1 - 3, characterized in that the glass powder has an average particle size between 15 pm and 150 pm, preferably between 15 pm and 90 pm, more preferably between 15 pm and 50 pm, more preferably between 20 pm and 28 pm.
5. The process according to claim 4, characterized in that the glass powder has an average particle size between 20 pm and 28 pm.
6. The process according to any one of claims 1 - 5, characterized in that the mixture comprises 0.1 - 0.55 wt% of the carbide and 2.0 - 5.0 wt% of Mh3q4 (trimanganese tetroxide), preferably 0.2 - 0.45 wt% of the carbide and 2.5 - 4.5 wt% of Mh3q4 (trimanganese tetroxide).
7. The process according to any one of claims 1 - 6, characterized in that carbide, preferably silicon carbide, has an average particle size of 0.1 - 10 pm, preferably of 0.5 - 5 pm.
8. The process according to claim 7, characterized in that carbide, preferably silicon carbide, has an average particle size of 0.5 - 5 pm.
9. The process according to any one of claims 1 - 8, characterized in that trimanganese tetroxide has an average particle size of 0.1 - 10 pm, preferably of 0.5 - 5 pm.
10. The process according to claim 9, characterized in that trimanganese tetroxide has an average particle size of 0.5 - 5 pm.
11. The process according to any one of claims 1 - 10, characterized in that the mixture is heated in at least two steps where the mixture is heated in a first heating stage to a temperature between 500 and 700°C, then in a second heating stage to a temperature between 700 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass.
12. The process according to any one of claims 1 - 11, characterized in that the mixture is heated in at least three steps where the mixture is heated in a first heating stage to a temperature between 500 and 560°C, then in a second heating stage to a temperature between 600 and 720°C, then in a third heating stage to a temperature between 700 and 920°C, and then cooled to a temperature between 0 - 70°C to obtain foam glass in the form of aggregates.
13. The process according to any one of claims 1 - 12, characterized in that in a continuously operating process, the heating is carried out 20-50 m/hour.
14. Foam glass, characterized in that the foam glass is obtained by the process of any one of the claims 1-13 and leaching of arsenic is not more than 0.9 mg/kg, leaching of antimony is not more than 0.32 mg/kg and leaching of chromium is not more than 0.63 mg/kg, of said foam glass.
15. The foamed glass according to claim 14, characterized in that it has volume density between 150 and 300 kg/m3, preferably between 150 and 250kg/m3, more preferably between 175 and 250kg/m3.
16. The foamed glass according to claim 14 or 15, characterized in that the leaching of arsenic is less than 0.3 mg/kg, of antimony is less than 0.3 mg/kg and of chromium less than 0.5 mg/kg.
17. Use of the foamed glass of any one of the claims 14-16, characterized in that the foam glass is used in earthworks and groundworks, in pipe-trenches, highways, in flood defences, foundation build-ups, as an interior fill, in frost-proof courses, in flat roofs, in yard surfaces, as backfill and in the manufacture of structures, useful in construction applications.
PCT/FI2019/050830 2018-11-23 2019-11-20 Process for producing foam glass WO2020104727A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP18207972.3 2018-11-23
EP18207972.3A EP3656747B1 (en) 2018-11-23 2018-11-23 Process for producing foam glass

Publications (1)

Publication Number Publication Date
WO2020104727A1 true WO2020104727A1 (en) 2020-05-28

Family

ID=64456808

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/FI2019/050830 WO2020104727A1 (en) 2018-11-23 2019-11-20 Process for producing foam glass

Country Status (5)

Country Link
EP (1) EP3656747B1 (en)
DK (1) DK3656747T3 (en)
ES (1) ES2895732T3 (en)
PL (1) PL3656747T3 (en)
WO (1) WO2020104727A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113135657A (en) * 2021-03-29 2021-07-20 中节能工程技术研究院有限公司 Method for preparing foam glass and foam glass

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024118711A1 (en) * 2022-11-29 2024-06-06 Owens Corning Intellectual Capital, Llc Methods of increasing scrap glass recycling

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4198224A (en) 1978-08-16 1980-04-15 Pittsburgh Corning Corporation Process for making a cellulated vitreous material
EP0292424A2 (en) * 1987-04-16 1988-11-23 Misag Ag Process and apparatus for producing expanded articles
RU2187473C2 (en) 2000-07-12 2002-08-20 Санкт-Петербургский государственный технологический институт (технический университет) Method of manufacturing block expanded glass
WO2004113245A1 (en) * 2003-06-20 2004-12-29 Misapor Ag Granulate made of sintered or cellular broken glass
JP2005132714A (en) * 2003-10-08 2005-05-26 Tottori Prefecture Method for producing foamed glass and foamed glass

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10336641B2 (en) 2012-04-11 2019-07-02 Ngee Ann Polytechnic Method for producing a foam glass with high open pore content
EP2966044B1 (en) 2014-07-07 2018-09-26 A/S Graasten Teglværk A method to produce foam glasses

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4198224A (en) 1978-08-16 1980-04-15 Pittsburgh Corning Corporation Process for making a cellulated vitreous material
EP0292424A2 (en) * 1987-04-16 1988-11-23 Misag Ag Process and apparatus for producing expanded articles
RU2187473C2 (en) 2000-07-12 2002-08-20 Санкт-Петербургский государственный технологический институт (технический университет) Method of manufacturing block expanded glass
WO2004113245A1 (en) * 2003-06-20 2004-12-29 Misapor Ag Granulate made of sintered or cellular broken glass
JP2005132714A (en) * 2003-10-08 2005-05-26 Tottori Prefecture Method for producing foamed glass and foamed glass

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
GARCIA-TEN J ET AL: "Glass foams from oxidation/reduction reactions using SiC, Si3N4 and AIN powders", GLASS TECHNOLOGY: EUROPEAN JOURNAL OF GLASS SCIENCE AND TECHNOLOGY PART A,, vol. 52, no. 4, 1 August 2011 (2011-08-01), pages 103 - 110, XP001575044, ISSN: 1753-3546 *
KÖNIG JAKOB ET AL: "Gas-releasing reactions in foam-glass formation using carbon and MnxOyas the foaming agents", CERAMICS INTERNATIONAL, ELSEVIER, AMSTERDAM, NL, vol. 43, no. 5, 29 December 2016 (2016-12-29), pages 4638 - 4646, XP029889748, ISSN: 0272-8842, DOI: 10.1016/J.CERAMINT.2016.12.133 *
KÖNIG JAKOB ET AL: "Influence of the glass particle size on the foaming process and physical characteristics of foam glasses", JOURNAL OF NON-CRYSTALLINE SOLIDS, NORTH-HOLLAND PHYSICS PUBLISHING. AMSTERDAM, NL, vol. 447, 14 June 2016 (2016-06-14), pages 190 - 197, XP029669779, ISSN: 0022-3093, DOI: 10.1016/J.JNONCRYSOL.2016.05.021 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113135657A (en) * 2021-03-29 2021-07-20 中节能工程技术研究院有限公司 Method for preparing foam glass and foam glass

Also Published As

Publication number Publication date
EP3656747A1 (en) 2020-05-27
EP3656747B1 (en) 2021-07-21
DK3656747T3 (en) 2021-09-06
PL3656747T3 (en) 2021-12-27
ES2895732T3 (en) 2022-02-22

Similar Documents

Publication Publication Date Title
Guo et al. Novel glass ceramic foams materials based on polishing porcelain waste using the carbon ash waste as foaming agent
Ge et al. Effects of flux components on the properties and pore structure of ceramic foams produced from coal bottom ash
Liao et al. Glass foam from the mixture of reservoir sediment and Na2CO3
US20130097942A1 (en) Converting Coal Ash and Electric Arc Furnace Dust Into Glass-Ceramic Materials
EP2794506A2 (en) Aggregates
WO2020104727A1 (en) Process for producing foam glass
US20140021419A1 (en) Method for Producing Foam Glass by Recycling a Waste Glass Mixture
Zhang et al. Co-vitrification of municipal solid waste incinerator fly ash and bottom slag: Glass detoxifying characteristics and porous reformation
Tang et al. Self-foaming high strength artificial lightweight aggregates derived from solid wastes: expansion mechanism and environmental impact
JPH10152356A (en) Artificial lightweight aggregate and its production
KR100967819B1 (en) Mortar composion for embankment material using sludge generated in poly crystalline silicon producing process and manufacturing method of embankment material
US6913643B2 (en) Lightweight foamed glass aggregate
KR100301277B1 (en) A method of producing filler using electric arc furnace dust fly ash and bottom ash and ascon containing the same
Yue et al. Preparation and bloating mechanism of porous ultra-lightweight ceramsite by dehydrated sewage sludge and Yellow River sediments
Miryuk Porous formation process of granules from man-triggered raw materials
CN114394845A (en) High-chromium slag-content sintering formula and production process of synergistic foamed ceramic
US3505089A (en) Method of making pressed foam glassy pellet bodies
Bandura et al. Microstructural characterization and the influence of the chemical composition of the raw material mix on the physicochemical characteristics of waste-derived ceramic aggregates
Yu Influence of silica fume on the production process and properties of porous glass composite
JP3581008B2 (en) Manufacturing method of vitreous foam
Mardi et al. Compressibility and Foaming behavior of steel slag/waste glass compositesby particle size distribution and foam agents
JP2603599B2 (en) Artificial lightweight aggregate and manufacturing method thereof
JP3165626U (en) Foam glass spherical particles
JP3634717B2 (en) Manufacturing method of lightweight foam glass tile
Kazmina et al. Single-stage technogy for granulated foam glass production based on the composition of tripoli and technogical microsilica

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19809534

Country of ref document: EP

Kind code of ref document: A1

DPE1 Request for preliminary examination filed after expiration of 19th month from priority date (pct application filed from 20040101)
NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 19809534

Country of ref document: EP

Kind code of ref document: A1