WO2020095009A3 - Procédé de fabrication d'une pièce en alliage d'aluminium - Google Patents

Procédé de fabrication d'une pièce en alliage d'aluminium Download PDF

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Publication number
WO2020095009A3
WO2020095009A3 PCT/FR2020/050108 FR2020050108W WO2020095009A3 WO 2020095009 A3 WO2020095009 A3 WO 2020095009A3 FR 2020050108 W FR2020050108 W FR 2020050108W WO 2020095009 A3 WO2020095009 A3 WO 2020095009A3
Authority
WO
WIPO (PCT)
Prior art keywords
variant
manufacturing
optionally
aluminum alloy
filler metal
Prior art date
Application number
PCT/FR2020/050108
Other languages
English (en)
Other versions
WO2020095009A2 (fr
Inventor
Bechir CHEHAB
Original Assignee
C-Tec Constellium Technology Center
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from FR1900598A external-priority patent/FR3092119B1/fr
Priority to CA3125851A priority Critical patent/CA3125851A1/fr
Priority to US17/424,285 priority patent/US20220088681A1/en
Priority to KR1020217026604A priority patent/KR20210118131A/ko
Priority to ES20706787T priority patent/ES2946133T3/es
Priority to DE20706787.7T priority patent/DE20706787T1/de
Application filed by C-Tec Constellium Technology Center filed Critical C-Tec Constellium Technology Center
Priority to CN202080010843.3A priority patent/CN113348262A/zh
Priority to PL20706787.7T priority patent/PL3914746T3/pl
Priority to JP2021543270A priority patent/JP2022527425A/ja
Priority to EP20706787.7A priority patent/EP3914746B1/fr
Publication of WO2020095009A2 publication Critical patent/WO2020095009A2/fr
Publication of WO2020095009A3 publication Critical patent/WO2020095009A3/fr

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C21/00—Alloys based on aluminium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/22—Direct deposition of molten metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60—Treatment of workpieces or articles after build-up
    • B22F10/64—Treatment of workpieces or articles after build-up by thermal means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10—Sintering only
    • B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24—After-treatment of workpieces or articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/20—Post-treatment, e.g. curing, coating or polishing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/04—Making non-ferrous alloys by powder metallurgy
    • C22C1/0408—Light metal alloys
    • C22C1/0416—Aluminium-based alloys
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10—Sintering only
    • B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F2003/1051—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by electric discharge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24—After-treatment of workpieces or articles
    • B22F2003/248—Thermal after-treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Thermal Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Optics & Photonics (AREA)
  • Powder Metallurgy (AREA)

Abstract

Procédé de fabrication d'une pièce (20) comportant une formation de couches métalliques successives (201...20n), superposées les unes aux autres, chaque couche étant formée par le dépôt d'un métal d'apport (15, 25), le métal d'apport étant soumis à un apport d'énergie de façon à entrer en fusion et à constituer, en se solidifiant, ladite couche, le procédé étant caractérisé en ce que le métal d'apport (15, 25) est un alliage d'aluminium comportant les éléments d'alliage suivant (% en poids) : - Zr : 0,5 % à 2,5 %, de préférence selon une première variante 0,8 à 2,5 %, plus préférentiellement 1 à 2,5 %, encore plus préférentiellement 1,3 à 2,5 %.; ou de préférence selon une deuxième variante 0,5 à 2 %, plus préférentiellement 0,6 à 1,8 %, plus préférentiellement 0,6 à 1,6 %, plus préférentiellement 0,7 à 1,5 %, plus préférentiellement 0,8 à 1,5 % plus préférentiellement 0,9 à 1,5 %, encore plus préférentiellement 1 à 1,4 %; - Fe : 0 % à 3 %, de préférence 0,5 % à 2,5 %; préférentiellement selon une première variante 0,8 à 2,5 %, préférentiellement 0,8 à 2 %, plus préférentiellement 0,8 à 1,2; ou préférentiellement selon une deuxième variante 1,5 à 2,5 %, préférentiellement 1,6 à 2,4 %, plus préférentiellement 1,7 à 2,3 %; - éventuellement Si : ≤ 0,3 %, de préférence < 0,2 %, plus préférentiellement < 0,1 %; - éventuellement Cu : ≤ 0,5 %, de préférence 0,05 à 0,5 %, préférentiellement 0,1 à 0,4 %; - éventuellement Mg : ≤ 0,2 %, de préférence < 0,1 % de préférence < 0,05 %; - autres éléments d'alliage < 0,1 % individuellement, et au total < 0,5 %; - impuretés : < 0,05 % individuellement, et au total < 0,15 %; reste aluminium.
PCT/FR2020/050108 2019-01-24 2020-01-24 Procédé de fabrication d'une pièce en alliage d'aluminium WO2020095009A2 (fr)

Priority Applications (9)

Application Number Priority Date Filing Date Title
EP20706787.7A EP3914746B1 (fr) 2019-01-24 2020-01-24 Procédé de fabrication d'une pièce en alliage d'aluminium
US17/424,285 US20220088681A1 (en) 2019-01-24 2020-01-24 Method for manufacturing an aluminum alloy part
KR1020217026604A KR20210118131A (ko) 2019-01-24 2020-01-24 알루미늄 합금 부품 제조 방법
ES20706787T ES2946133T3 (es) 2019-01-24 2020-01-24 Procedimiento de fabricación de una pieza de aleación de aluminio
DE20706787.7T DE20706787T1 (de) 2019-01-24 2020-01-24 Verfahren zur herstellung eines aluminiumlegierungsteils
CA3125851A CA3125851A1 (fr) 2019-01-24 2020-01-24 Procede de fabrication d'une piece en alliage d'aluminium
CN202080010843.3A CN113348262A (zh) 2019-01-24 2020-01-24 制造铝合金零件的方法
PL20706787.7T PL3914746T3 (pl) 2019-01-24 2020-01-24 Sposób wytwarzania części ze stopu aluminium
JP2021543270A JP2022527425A (ja) 2019-01-24 2020-01-24 アルミニウム合金製部品の製造方法

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
FR1900598A FR3092119B1 (fr) 2019-01-24 2019-01-24 Procédé de fabrication d'une pièce en alliage d'aluminium, l'alliage comportant au moins du zirconium et du magnésium
FR1900598 2019-01-24
FR1908684A FR3092120B1 (fr) 2019-01-24 2019-07-30 Procédé de fabrication d'une pièce en alliage d'aluminium
FR1908684 2019-07-30

Publications (2)

Publication Number Publication Date
WO2020095009A2 WO2020095009A2 (fr) 2020-05-14
WO2020095009A3 true WO2020095009A3 (fr) 2020-07-30

Family

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PCT/FR2020/050108 WO2020095009A2 (fr) 2019-01-24 2020-01-24 Procédé de fabrication d'une pièce en alliage d'aluminium

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111872386B (zh) * 2020-06-30 2021-12-31 同济大学 一种高强度铝镁合金的3d打印工艺方法
JPWO2022080319A1 (fr) * 2020-10-12 2022-04-21

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2915299A1 (fr) 2013-07-10 2015-01-15 Dustin M. Bush Procedes de production de produits forges et d'autres produits travailles
US20170016096A1 (en) 2015-07-16 2017-01-19 Hamilton Sundstrand Corporation Method of manufacturing aluminum alloy articles

Non-Patent Citations (5)

* Cited by examiner, † Cited by third party
Title
GUO C ET AL: "Thermodynamic description of the Al-Fe-Zr system", CALPHAD. COMPUTER COUPLING OF PHASE DIAGRAMS AND THERMOCHEMISTRY, NEW YORK, NY, US, vol. 32, no. 4, 1 December 2008 (2008-12-01), pages 637 - 649, XP025646203, ISSN: 0364-5916, [retrieved on 20080909], DOI: 10.1016/J.CALPHAD.2008.08.007 *
HU Z ET AL: "Phase equilibria in the AlZrCe system at 773K", JOURNAL OF ALLOYS AND COMPOUNDS, ELSEVIER SEQUOIA, LAUSANNE, CH, vol. 491, no. 1-2, 18 February 2010 (2010-02-18), pages 200 - 202, XP026866736, ISSN: 0925-8388, [retrieved on 20091110] *
LIU FENGGUO ET AL: "Preparation of Aluminum-Zirconium Master Alloy by Aluminothermic Reduction in Cryolite Melt", JOM: JOURNAL OF METALS, SPRINGER NEW YORK LLC, UNITED STATES, vol. 69, no. 12, 28 August 2017 (2017-08-28), pages 2644 - 2647, XP036371277, ISSN: 1047-4838, [retrieved on 20170828], DOI: 10.1007/S11837-017-2548-7 *
NIU X P ET AL: "Hydride formation in mechanically alloyed Al@?Zr and Al@?Fe@?Zr", SCRIPTA METALLURGICA ET MATERIALIA, PERGAMON PRESS, GB, vol. 30, no. 1, 1 January 1994 (1994-01-01), pages 13 - 18, XP024180610, ISSN: 0956-716X, [retrieved on 19940101], DOI: 10.1016/0956-716X(94)90350-6 *
TSAKIROPOULOS P ET AL: "Development of Al@?Cr@?X and Al@?Cr@?Zr@?X alloys by rapid solidification from the melt", MATERIALS SCIENCE ENGINEERING, ELSEVIER SEQUOIA, LAUSANNE, CH, vol. 98, 1 February 1988 (1988-02-01), pages 143 - 147, XP025878519, ISSN: 0025-5416, [retrieved on 19880201], DOI: 10.1016/0025-5416(88)90143-7 *

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