WO2020090829A1 - Method for producing reclaimed land - Google Patents

Method for producing reclaimed land Download PDF

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Publication number
WO2020090829A1
WO2020090829A1 PCT/JP2019/042410 JP2019042410W WO2020090829A1 WO 2020090829 A1 WO2020090829 A1 WO 2020090829A1 JP 2019042410 W JP2019042410 W JP 2019042410W WO 2020090829 A1 WO2020090829 A1 WO 2020090829A1
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Prior art keywords
landfill
slurry
manufacturing apparatus
producing
area
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PCT/JP2019/042410
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French (fr)
Japanese (ja)
Inventor
広之 鍵本
勝彦 熊本
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電源開発株式会社
株式会社セイア
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Application filed by 電源開発株式会社, 株式会社セイア filed Critical 電源開発株式会社
Priority to JP2020553946A priority Critical patent/JP7301066B2/en
Publication of WO2020090829A1 publication Critical patent/WO2020090829A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/18Reclamation of land from water or marshes
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00Excavations; Bordering of excavations; Making embankments
    • E02D17/18Making embankments, e.g. dikes, dams
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/30Landfill technologies aiming to mitigate methane emissions

Definitions

  • the present invention relates to a method for producing landfill land.
  • the present application claims priority based on Japanese Patent Application No. 2018-203225 filed in Japan on October 29, 2018, and the content thereof is incorporated herein.
  • coal ash and gypsum powder produced from the coal-fired power plant and the blast furnace slag powder produced from the blast furnace (hereinafter referred to as "coal ash, etc.”), those that have not been effectively used are placed at the final disposal site.
  • the final landfill site includes a landfill landfill site and a water surface landfill site.
  • wet ash landfilling in which coal ash, etc. is humidified and then landfilled with a dump bulldozer
  • slurry landfilling in which coal ash, etc. and water are mixed to form a slurry and then landfilled. Be separated.
  • coal ash that has been humidified by auxiliary equipment at the power plant is transported to the landfill site by dump, etc., and then compacted and compacted by a bulldozer to perform landfill.
  • the conventional wet ash landfill method has a problem that the landfill density of wet ash cannot be sufficiently increased and the landfill disposal site cannot be effectively used.
  • the surface of the landfilled wet ash tends to scatter when it dries, so after the compaction by the bulldozer, as a measure to prevent the scattering of dust, etc., the wet ash should be covered with soil or an intermediate It was necessary to cover the soil.
  • the intermediate cover soil is a cover soil (approximately 50 cm) provided on the surface of each layer with a maximum thickness of 3 m or less when landfilling waste.
  • Patent Document 1 discloses a method for disposing of incineration residue at a landfill landfill site, in which intermediate covering soil can be omitted as a scattering prevention measure.
  • cement and water are added to the incineration residue to knead to form a non-fluid plastic kneaded product, and a layered body is formed by layering the plastic kneaded product. ..
  • cement and water are permeated around the particles of the incineration residue, and a fluid plastic fluid layer is formed.
  • two or more solidifying plates are stacked and the incineration residue is disposed.
  • the present invention has been made in view of the above circumstances, does not require measures to prevent dust and the like from scattering, and is a landfill method for a landfill landfill that enables effective use of the landfill landfill, that is, a landfill site. It is an object to provide a production method.
  • a method for producing a landfill land employs the following configuration.
  • a method for producing a land reclamation by land reclamation of a landfill landfill The landfill area of the landfill disposal site is divided into landfill areas with the required volume, After the coal ash containing at least one of dry ash, wet ash and clinker ash as a raw material is charged into the landfill region, A method for producing a landfill site, comprising drying the slurry in the landfill area.
  • the method for producing landfill land according to [1] wherein the landfill area is divided into the landfill areas by partitions.
  • [3] The method for producing a landfill land according to [2], wherein a bank containing at least a part of the coal ash is used as the partition.
  • [4] The method for producing landfill land according to any one of [1] to [3], wherein the slurry has a water content of coal ash of 35 to 40%.
  • the landfill area is divided into one or more landfill areas, and the one landfill area is charged with the slurry until the volume of the one landfill area is filled, and then the other landfill area is filled with the slurry.
  • [6] The method for producing a landfill site according to any one of [1] to [5], wherein the landfill region has a rectangular shape.
  • a transfer-type slurry manufacturing apparatus is installed in a landfill area of a landfill disposal site or a land adjacent to the landfill area, and the transfer-type slurry manufacturing apparatus is operated to generate the slurry. [1] to The method for producing a landfill site according to any one of [9]. [11] After the loading of the slurry from the transfer-type slurry manufacturing apparatus to the landfill region within a range in which the slurry can be transported is completed, the operation of the transfer-type slurry manufacturing apparatus is stopped to set the transfer-type slurry manufacturing apparatus. While dividing into two or more aggregates, The method for producing a landfill site according to [10], wherein the transfer-type slurry manufacturing apparatus is transferred to a new installation location.
  • the present invention is configured such that a slurry generated from coal ash containing at least one of dry ash, wet ash and clinker ash as a raw material is put into a landfill region having a required volume, and then the slurry in the landfill region is dried. Therefore, landfill can be performed with high density. Therefore, according to the method for producing landfill land of the present invention, it is possible to effectively utilize the landfill landfill. Further, since the surface of the slurry after drying is solidified and dust is not generated, it is not necessary to take measures to prevent scattering of dust and the like.
  • landfill land In the method for producing landfill land according to the present invention, the method of slurry landfill conventionally used for landfill at a surface landfill is newly applied to landfill landfill.
  • the “land reclamation land” means a land having at least one layer of landfilled with a coal ash slurry in a land portion. It is also applied to the land area exposed after landfill at the landfill site.
  • FIG. 1 is a plan view schematically showing the configuration of a landfill facility 70 applicable to the method for producing a landfill site according to this embodiment.
  • the landfill facility 70 is a slurry pump connected to a slurry supply source (hereinafter, sometimes referred to as “slurry manufacturing apparatus”) 1 and a pipe L1 for leading out coal ash slurry of the slurry manufacturing apparatus 1. 14, a transport pipe L2 extending from the slurry pump 14 to the landfill point, and a concrete pump vehicle 80 to which the tip of the transport pipe L2 is connected are configured generally.
  • the landfill facility 70 is a facility for supplying slurry coal ash or the like (coal ash slurry) to any landfill point of the landfill landfill 60.
  • a slurry supply source (slurry manufacturing apparatus) 1 uses coal ash containing at least one of dry ash, wet ash, and clinker ash as a raw material, and is used for landfill of the landfill landfill 60, that is, coal used for production of landfill landfill. This is an apparatus for producing ash slurry.
  • Coal ash used as a raw material is generally classified into fly ash and clinker ash.
  • fly ash means, among coal ash discharged from a coal-fired power plant, a mechanical dust collector such as an electric dust collector or a cyclone installed in a flue, a bag filter (hereinafter, simply (Referred to as "dust collector”).
  • dust collector a bag filter
  • Clinker ash is a coal ash discharged from a coal-fired power plant that adheres to and discharges from the bottom or wall of the furnace, and is in the form of sand or gravel.
  • dry ash refers to the above-mentioned fly ash, which is discharged from the dust collector and is in a state of not absorbing moisture.
  • Wet ash means coal ash (fly ash) moistened with dry ash for transportation by a gut ship (a ship without a closed cargo hold) or a dump truck, or fly ash that has been piled up in contact with rainwater. It shows the coal ash (fly ash) that has become wet and moist.
  • Wet ash is usually in a state of having a water content of about 15 to 30% by mass.
  • the installation location of the slurry supply source 1 is not particularly limited.
  • the slurry supply source 1 may be provided at any point in the landfill landfill 60, or may be provided at any point on the land 61 adjacent to the landfill landfill 60.
  • the installation mode of the slurry supply source 1 is not particularly limited.
  • the slurry supply source 1 may be a permanent one or a temporary one. Above all, it is preferable that the slurry supply source 1 applied to the present embodiment is in a transferable installation mode.
  • the configuration of the transfer-type slurry manufacturing apparatus suitable for this embodiment will be described later.
  • the slurry supply source 1 has a pipe L1 for deriving the generated coal ash slurry, as described later.
  • the pipe L1 for leading out the coal ash slurry is connected to a slurry pump (slurry pumping device) 14.
  • the slurry pump 14 has a discharge pressure required to push out the coal ash slurry from the outlet of the slurry supply source 1 to the discharge portion of the slurry.
  • a general hydraulic piston double pump, an amphibious sand pump, or the like can be used as the slurry pump 14.
  • the transportation pipe (slurry transportation pipe) L2 transfers the coal ash slurry pressure-fed from the slurry supply source 1 to the concrete pump truck 80 arranged at an arbitrary landfill point of the landfill disposal site 60. That is, the transport pipe L2 is a pipe provided between the slurry pump 14 and the concrete pump truck 80. The base end of the transport pipe L2 is connected to the slurry pump 14. The tip of the transport pipe L2 is connected to the hopper of the concrete pump truck 80 as described later. As a result, the coal ash slurry produced by the slurry supply source 1 and pumped by the slurry pump 14 can be supplied to any landfill point from the tip of the flexible hose connected to the concrete pump truck 80. As will be described later, in this embodiment, the tip of the flexible hose serves as a slurry discharge portion.
  • the length R of the transport pipe L2 is not particularly limited, but can be 50 to 500 m, and more preferably 100 to 300 m.
  • the transportation pipe L2 may be configured by preparing a plurality of pipes having a required length and connecting them. With such a configuration, by increasing or decreasing the number of connected pipes, the transportation pipe L2 can be easily extended to the landfill site of the landfill disposal site 60 and installed.
  • the cross-sectional size of the transport pipe L2 is determined in consideration of the pressure loss of the pipe determined by the slurry supply amount, the length of the transport pipe L2, etc., but is generally about 150 A (pipe outer diameter 150 mm).
  • a steel pipe, a flexible resin pipe, or a pipe having a flexible structure such as a corrugated pipe can be used. If a flexible material or structure is adopted, the transport pipe L2 can be easily moved.
  • FIG. 2 is a perspective view showing the configuration of the slurry manufacturing apparatus 1 applicable to the method for producing landfill land according to the present embodiment.
  • FIG. 3 is a side view showing the configuration of the slurry manufacturing apparatus 1 applicable to the method for producing landfill land according to the present embodiment.
  • the slurry manufacturing apparatus 1 applicable to the method for producing landfill land according to the present embodiment has, as main equipment, a supporting base 2, a supporting frame 3, and a high-speed kneading mixer (stirring device). 4, the belt conveyor (raw material transport equipment) 5, the material receiving hopper (raw material feeding equipment) 6, the slurry hopper 7, and the stairs 8 (8A, 8B) are provided as optional equipment.
  • the main equipment described above is mounted on the support base 2.
  • the support base 2 is a component of the slurry manufacturing apparatus 1 (support frame 3, high-speed kneading mixer 4, belt conveyor 5, material receiving hopper 6, slurry hopper 7, and stairs 8) directly or through the support frame 3. It is a foundation provided for indirect support. Specifically, as the support base 2, as shown in FIG. 2, an iron plate laid on the ground can be used.
  • the slurry manufacturing apparatus 1 of this embodiment uses the support base 2 and has the above-described main equipment mounted on the support base 2. Therefore, the slurry manufacturing apparatus 1 can be installed even in a hard and stable ground.
  • the size of the support base 2 is not particularly limited, and can be appropriately selected according to the size of the slurry manufacturing apparatus 1.
  • the width can be about 6.0 to 7.5 m and the length can be about 15.0 to 17.1 m.
  • the size of the support base 2 is set to width: 6.0 m and length: 15.0 m.
  • the thickness of the support base 2 can be appropriately selected depending on the total amount of the constituent members of the slurry manufacturing apparatus 1 without causing warpage or deformation. Specifically, for example, it can be about 2.2 to 2.5 cm.
  • the support base 2 is composed of two support base members (laying iron plates) 2A and 2B from the viewpoint of ease of transportation when disassembling and relocating the slurry manufacturing apparatus 1. ..
  • the support base members 2A and 2B may be independent members, or the members may be connected (fastened) so that they can be freely fixed or released.
  • the number of the supporting base members 2A and 2B is preferably two, from the viewpoint of mounting the entire main equipment, the viewpoint of loading on a vehicle such as transportation, and the viewpoint of ensuring the maximum ground contact pressure, and may be one.
  • the supporting base members 2A and 2B may be formed by welding a plurality of laid iron plates from the viewpoint of loading on a vehicle such as transportation.
  • the size of the iron plate per sheet can be determined according to the size of the support base 2 (support base members 2A, 2B), but from the viewpoint of loading on a vehicle such as transportation, the length is 10 m or less. Preferably.
  • the support base members 2A and 2B can be installed by re-welding after transporting after separating the welding point. Since the slurry manufacturing apparatus 1 applied to this embodiment is lightweight, it is not necessary to use a fixed foundation such as a pile or a concrete plate. Therefore, it is easy to carry when dismantling and relocating the slurry manufacturing apparatus 1.
  • a plurality of mechanical level adjusters 9 are provided on the support base 2.
  • the support base 2 and the support frame 3 are fixed in a state of being connected via a mechanical level adjuster 9.
  • the mechanical level adjuster 9 includes a level adjusting base plate 9A made of H-shaped steel and an adjusting bolt 9B.
  • a level adjusting base plate 9A made of H-shaped steel
  • an adjusting bolt 9B By providing the mechanical level adjuster 9, it is possible to prevent positional displacement when the support frame 3 is connected to the support base 2. Further, the level of mechanical equipment can be easily adjusted in mm by the adjusting bolt 9B.
  • the support base 2 and the support frame 3 are not completely fixed by welding or the like, but can be freely fixed or released by fastening with bolts or the like.
  • the support frame 3 is provided for supporting (fixing) the constituent members (for example, the high-speed kneading mixer 3) of the slurry manufacturing apparatus 1 at a predetermined position (height). It is a frame.
  • the support frame 3 for example, H-section steel can be used.
  • the support frame 3 is composed of a plurality of support frame portions 3A to 3D from the viewpoint of ease of transportation when disassembling and relocating the slurry manufacturing apparatus 1. Further, the configuration of each of the support frame portions 3A to 3D is not particularly limited, and can be appropriately selected according to the required shape, strength and the like.
  • the supporting frame portions 3A to 3D are made of H-shaped steel and have a basic structure in which four columns are arranged in a vertical direction to form pillars and four columns are hung on the pillars in a parallel direction to form a girder. .. If necessary, a brace for slanting the H-section steel is provided between the column and the girder.
  • the support frame portions 3A to 3D may be independent members, or the support frame portions may be connected (fastened) so that they can be fixed and released from each other.
  • the method of connecting the support frame portions to each other is not particularly limited, and for example, a method of fixing the H-shaped steels with bolts can be used.
  • the support frame 3 is provided with a plurality of work floors (scaffolds) 10 (three places in the present embodiment). Furthermore, by detachably hanging the stairs 8 (8A, 8B) between the work floor 10 and the support base 2, the worker can be placed on the work floor 10 provided at a position higher than the ground. can go. As a result, it is possible to improve workability such as checking the driving status.
  • the work floor 10 is preferably provided with a safety fence 11.
  • the high-speed kneading mixer 4 is a stirring device for kneading any one of dry ash, wet ash and clinker ash, or coal ash in which two or more are combined, and water to generate a slurry.
  • a vertical mixer such as an HF mixer (manufactured by Daiheiyo Kiko Co., Ltd.) can be used.
  • the high-speed kneading mixer 4 is not limited to the vertical mixer, and may be a horizontal mixer or a mixer in which the rotation axis is inclined so as to be between the vertical direction and the horizontal direction.
  • the high-speed kneading mixer 4 may have a function of adjusting the mixing ratio of coal ash and water within an appropriate range.
  • the capacity of the high-speed kneading mixer 4 is not particularly limited, and can be appropriately selected depending on the amount of slurry produced and the like. Specifically, for example, it can be about 0.5 to 2.0 m 3 .
  • the high-speed kneading mixer 4 is provided at a position relatively above the ground because a space for installing the slurry hopper 7 is provided below the high-speed kneading mixer 4. Specifically, the high-speed kneading mixer 4 is supported by the support frame portion 3B so that the input side of coal ash as a raw material is on the upper side and the discharge side of the generated slurry is on the lower side.
  • the support frame portion 3B is provided on the support frame portion 3A so that the high-speed kneading mixer 4 is above the slurry hopper 7.
  • a raw material feeding guide mechanism 12 and a water supply mechanism 13 are provided above the high-speed kneading mixer 4.
  • a steel chute can be used as the raw material feeding guide mechanism 12.
  • steel piping can be used.
  • the slurry manufacturing apparatus 1 and the water supply source are connected by steel pipes.
  • the water supply source is arranged adjacent to the slurry manufacturing apparatus 1.
  • the water supply source may be arranged in a range where it can be supplied to the water supply mechanism 13, and the water supply source does not have to be arranged on the support base 2. As a result, the weight of the support base 2 that supports the main device can be further reduced, and the maximum ground pressure, which will be described later, can be reduced.
  • the high-speed kneading mixer 4 is preferably capable of high-speed agitation in order to enhance the productivity of coal ash slurry production.
  • the range of high-speed stirring is not particularly limited, but in the case of a vertical mixer, for example, it is preferably 130 rpm or more, more preferably 140 rpm or more, by an inverter control or the like. It is more preferable to set the rotation speed to 150 rpm or more.
  • the slurry in the batch type slurry production, the slurry can be made into a slurry with a kneading time of 30 seconds or less, more preferably 15 seconds or less.
  • the belt conveyor 5 loads these raw materials at high speed. It is a transport facility for transporting to the raw material feeding guide mechanism 12 provided at the charging port of the stirring mixer 4.
  • the belt conveyor 5 is detachably supported between the support frame portions 3B and 3C in an inclined state so that the material feeding guide mechanism 12 side becomes higher.
  • the belt conveyor 5 By using the belt conveyor 5, it is not necessary for the worker to carry the raw materials to the input port of the high-speed kneading mixer 4, so that the work efficiency is improved.
  • the raw material when the raw material is conveyed to the raw material feeding guide mechanism 12 by the belt conveyor 5, it is possible to measure the input amount of the raw material by measuring the operating time.
  • the silo for storing the fly ash is not necessary. This eliminates the need for a fly ash storage silo and an ash quantitative feeder, which are provided in the conventional slurry manufacturing apparatus, and thus the slurry manufacturing apparatus 1 can be downsized.
  • the material receiving hopper 6 is used to load the raw materials provided for loading the raw material on the belt conveyor 5 when mainly the wet ash and the clinker ash that are piled up in the field are used as the raw materials. Equipment.
  • the material receiving hopper 6 is supported by the support frame portion 3D.
  • the support frame portion 3D is provided on the support frame portion 3C so that the material receiving hopper 6 is above the loading surface of the belt conveyor 5.
  • the material receiving hopper 6 By providing the material receiving hopper 6 in this way, from the opening provided above the material receiving hopper 6, for example, the raw material introduced by using a heavy machine such as a backhoe or an excavator is stored, and the material receiving hopper 6 is stored downward.
  • the raw material can be dropped on the stacking surface of the belt conveyor 5 from the opening provided.
  • a scraped plate-shaped member between the belt conveyor 5 and the material receiving hopper 6 the thickness of the coal ash loaded on the belt conveyor 5 can be made uniform.
  • the slurry hopper 7 is a facility for temporarily storing the coal ash slurry produced by the high speed kneading mixer 4.
  • the slurry hopper 7 is supported by the support frame portion 3A.
  • a pipe L1 for leading out coal ash slurry is connected to the lower portion of the slurry hopper 7 so that the coal ash slurry can be supplied to the secondary side of the slurry manufacturing apparatus 1.
  • the stairs 8 (8A, 8B) are laid between the support base 2 and the support frame 3 in order to climb the work floor 10 provided on the support frame 3.
  • the stairs 8A are provided between the support base member 2B and the support frame portion 3D.
  • the stairs 8B are provided between the support base member 2A and the support frame portion 3B.
  • the stairs 8 are detachably fixed to the support base 2 and the support frame 3 by fastening with bolts or the like. Thereby, when dismantling the slurry manufacturing apparatus 1, it can be freely removed.
  • the maximum contact pressure is at 0.5 kgf / cm 2 or less, it is preferably 0.43kgf / cm 2 or less, 0.22kgf / cm 2 or less Is more preferable and 0.1 kgf / cm 2 or less is further preferable. If the maximum ground pressure of the slurry manufacturing apparatus 1 is 0.5 kgf / cm 2 or less, the slurry manufacturing apparatus 1 can be installed as long as the ground is a level that allows a wetland bulldozer to enter even if the ground is not hard and stable. ..
  • the installation place when installing the slurry manufacturing apparatus 1 of the present embodiment is not limited to the place which was the land before the start of the landfill treatment, but the place where the landfill treatment of the landfill disposal site described later has already been completed. It can also be installed in the land reclamation area.
  • the maximum ground pressure of the slurry manufacturing apparatus 1 is determined from the total weight (load) of the slurry manufacturing apparatus 1 including the support base 2 / area of the support base 2.
  • the mechanical load of the slurry manufacturing apparatus 1 is 35,513 kg
  • the load of the slurry manufacturing apparatus 1 including the load is 122 kN.
  • the slurry manufacturing apparatus 1 As described above, by installing the slurry manufacturing apparatus 1 at any point in the landfill landfill 60 or on the land 61 adjacent to the landfill landfill 60, the slurry pump supply capacity is not increased so much. Furthermore, the coal ash slurry can be stably supplied without further extending the slurry transport pipe. Further, since the slurry transport pipe can be shortened, the risk of clogging of the coal ash slurry inside the slurry transport pipe can be reduced.
  • the slurry manufacturing apparatus 1 of the present embodiment has been sufficiently studied for reduction in size and weight, and can actually achieve a maximum ground contact pressure of less than 0.2 kgf / cm 2 (0.194 kgf / cm 2 ). ..
  • the slurry manufacturing apparatus 1 applicable to the present embodiment relates to a connecting portion of each constituent member of the support base 2, the support frame 3, the high speed kneading mixer 4, the belt conveyor 5, the material receiving hopper 6, the slurry hopper 7, and the stairs 8. , You can release the lock at any point. With respect to the support base 2 and the support frame 3, the connection between the respective members can be released at any position. The fixation can be released, for example, by loosening the bolt at the fastening portion. As a result, even if the slurry manufacturing apparatus 1 of the present embodiment is installed once, it should be divided into two or more arbitrary units (aggregates), transported to a new installation place, and then installed again. You can
  • the slurry manufacturing apparatus 1 can be divided into two or more units. Each unit is an arbitrary combination selected from the supporting base members 2A and 2B, the frame members 3A to 3D, the stirring device 4, the belt conveyor 5, the material receiving hopper 6, the slurry hopper 7, and the steps 8A and 8B. You can
  • the slurry manufacturing apparatus 1 can be divided into, for example, eight units 1A to 1H.
  • the unit 1A is roughly configured to include a support base member 2A, a support frame portion 3A, and a slurry hopper 7.
  • the unit 1B has a supporting frame portion 3B, a stirrer 4, and a water supply mechanism 13, and is roughly configured.
  • the unit 1C has a schematic structure including a raw material feeding guide mechanism 12.
  • the unit 1D has a schematic structure including a support base member 2B and a support frame portion 3C.
  • the unit 1E has a schematic structure including a support frame portion 3D and a material receiving hopper 6.
  • the unit 1F includes a belt conveyor 5.
  • the unit 1G includes stairs 8A.
  • Unit 1H is composed of stairs 8B.
  • the weight of the unit 1B including the stirring device 4 is about 17t.
  • the number of unit divisions of the slurry manufacturing apparatus 1 is an example, and is not limited to this.
  • the number of units may be less than 8 by keeping the stairs 8A and 8b attached to the support base members 2A and 2B.
  • the number of units may be more than 8.
  • the position of unit division of the slurry manufacturing apparatus 1 is an example, and the present invention is not limited to this.
  • the position of division for forming the respective members of the support base 2 and the support frame 3 is an example, and the present invention is not limited to this.
  • a conventional slurry manufacturing apparatus is a large-scale construction that is equipped with a plurality of kneading devices such as a material storage facility that is a large silo, a weighing device such as a load cell, a spiral pin mixer that kneads materials, and a flow jet mixer. It was a thing. Therefore, it is difficult to dismantle and relocate the conventional slurry manufacturing apparatus after the installation.
  • the slurry manufacturing apparatus 1 can be disassembled into two or more units, it can be disassembled in units and moved to another place even after being installed once. Therefore, the slurry manufacturing apparatus 1 can move the slurry manufacturing apparatus 1 to the next landfill point without further increasing the supply capacity of the slurry pump, and without further extending the slurry transport pipe, to thereby obtain the coal ash slurry. Can be stably supplied. Further, since the slurry transport pipe can be shortened, the risk of clogging of the coal ash slurry inside the slurry transport pipe can be reduced.
  • the configuration including the belt conveyor 5 has been described as an example, but the configuration is not limited to this, and the raw material is directly fed into the high-speed kneading mixer 4 except for the belt conveyor 5 and the material receiving hopper 6. May be This makes it possible to further reduce the size and weight of the transfer type slurry manufacturing apparatus.
  • the above-described slurry manufacturing apparatus 1 has been described as an example of a configuration using wet ash and clinker ash as raw materials, but the present invention is not limited to this, and a configuration using dry ash may be used. More specifically, a coal ash (dry ash) silo may be provided above or at the side of the high speed kneading mixer 4.
  • Method for producing coal ash slurry A method for producing a coal ash slurry using the above-described slurry producing apparatus 1 will be described by taking as an example the case of using wet ash and clinker ash as raw materials.
  • the slurry manufacturing apparatus 1 applicable to this embodiment can use wet ash and clinker ash as raw materials for the coal ash slurry. Unlike dry ash, storage of raw materials does not require large silos. For example, as shown in FIG. 1, an ash temporary storage 40 can be provided next to the transfer-type slurry manufacturing apparatus 1 for storage.
  • the raw material wet ash and clinker ash are put into the material receiving hopper 6. Specifically, for example, the wet ash and the clinker ash that are piled up by a backhoe, a shovel car, etc. are transported. Then, a certain amount of raw material is supplied from the material receiving hopper 6 to the loading surface of the belt conveyor 5.
  • the loaded raw materials are conveyed to the raw material feeding guide mechanism 12 provided at the feeding port of the raw material kneading mixer 4, and a predetermined amount of raw material is supplied to the high speed kneading mixer 4.
  • the slurry manufacturing apparatus 1 of the present embodiment does not include a measuring device, but the amount of raw material input can be measured by measuring the operating time of the belt conveyor 5 when transporting the raw material. Then, water is supplied from the water supply mechanism 13 into the high-speed kneading mixer 4.
  • the amount of raw material and water supplied to the high-speed kneading mixer 4 does not need to be strictly controlled, but it can be calculated by measuring the water content of the raw material several times a day and making a correction based on that value. preferable.
  • the high-speed kneading mixer 4 Operate the high-speed kneading mixer 4 to produce a coal ash slurry.
  • the high-speed kneading mixer 4 is a vertical mixer
  • one batch of coal ash slurry can be produced in about 7 to 15 seconds by controlling the rotation speed at 130 to 156 rpm by inverter control.
  • the quality of the slurry to be produced may be within the range where the coal ash slurry is not clogged in the slurry transport pipe, and it is not always necessary to knead it until there is no lump.
  • the water content of the coal ash slurry is not particularly limited as long as the blending does not cause a large amount of bleeding.
  • the water content of the coal ash slurry is preferably 35% or more and 40% or less.
  • the produced coal ash slurry is transferred from the high speed kneading mixer 4 to the slurry hopper 7 and temporarily stored. Then, according to the demand of the landfill facility 70, the coal ash slurry can be supplied to the secondary side of the slurry manufacturing apparatus 1 from the coal ash slurry derivation pipe L1 provided in the lower portion of the slurry hopper 7.
  • the landfill landfill production method of the present embodiment is a method of producing landfill landfill by using the landfill facility 70 described above (that is, a landfill landfill landfill method).
  • the method for producing landfill land includes a step (first step) of partitioning the landfill area of the landfill landfill site 60 into one or more landfill areas having a required volume, and a slurry manufacturing apparatus (transfer type slurry). Manufacturing apparatus 1 and a step of installing pipes (second step), a step of operating the slurry manufacturing apparatus 1 to generate a slurry of coal ash (third step), and one of the landfills from the slurry manufacturing apparatus 1.
  • a step of adding a slurry (coal ash slurry) generated from coal ash containing at least one of dry ash, wet ash and clinker ash as a raw material until the volume of the landfill area is satisfied (fourth step), A method of drying the slurry in the landfill area (fifth step), and repeating the above third to fifth steps until the slurry is completely charged into the partitioned landfill area.
  • a slurry coal ash slurry
  • the landfill disposal site 60 is divided into one or more landfill areas having a required volume. Specifically, as shown in FIG. 1, a passage R is provided so as to cross the landfill disposal site 60, and the land R is divided into substantially rectangular landfill areas A to D so as to sandwich the passage R. Next, each of the landfill areas A to D is divided (divided) into landfill areas (1) to (8). In each of the landfill areas A to D, each of the landfill areas (1) to (8) serves as a landfill unit.
  • FIG. 6 is an enlarged view of the landfill area A applied to the method for producing a landfill site according to this embodiment.
  • FIG. 7 is a perspective view showing an example of the configuration of a landfill area applicable to the method for producing a landfill site according to this embodiment.
  • the landfill area (1) of the landfill area A has a landfill range defined by a partition (side) 30.
  • the partition 30 is a weir constructed at a predetermined height with a construction machine such as a backhoe.
  • the partition 30 that partitions the landfill region is not particularly limited as long as it functions as a side wall of the landfill region when the slurry is charged.
  • a bank provided so as to surround the periphery of the landfill area A- (1) can be used.
  • the material of the partition 30 is not particularly limited.
  • a material of the partition 30 a material containing at least a part of the same coal ash as the slurry charged in the landfill area A- (1) is preferable, and a material formed of only coal ash is more preferable.
  • the shape of the landfill area is not particularly limited. As shown in FIG. 7, when it is assumed that the slurry put into the landfill area A- (1) is spread using the concrete pump truck 80 to make the thickness uniform, the shape of the landfill area A- (1) is as follows: It is preferable that the periphery is a rectangle surrounded by the partition 30.
  • the height (height from the landfill surface) H of the partition 30 is not particularly limited and can be appropriately selected according to the water content of the coal ash slurry used for landfill.
  • the height (height from the landfill surface) H of the partition 30 can be 10 to 60 cm when the water content of the coal ash slurry used for landfill is in the range of 35 to 40%. It is preferably 20 to 40 cm.
  • the width W of the partition 30 is not particularly limited and can be appropriately selected according to the size of the concrete pump truck 80 used at the time of landfill.
  • the width W of the partition 30 can be set to 5 to 60 m.
  • the arm length of the concrete pump truck 80 is 25 m, so the width W is preferably a multiple of 25 m or 50 m. ..
  • the length L of the partition 30 is not particularly limited and can be appropriately selected according to the daily production amount of the slurry manufacturing apparatus 1 which is a slurry supply source.
  • the length L of the partition 30 can be 10 to 120 m.
  • the length L can be about 55 m.
  • the length L can be about 25 m.
  • the size (L ⁇ W ⁇ H) of the landfill region is designed so that the volume of the landfill region partitioned by the partition 30 and the daily production amount of the slurry manufacturing apparatus 1 that is the slurry supply source match.
  • the size (L ⁇ W ⁇ H) of the landfill region is designed so that the volume of the landfill region partitioned by the partition 30 and the daily production amount of the slurry manufacturing apparatus 1 that is the slurry supply source match.
  • the size (L ⁇ W ⁇ H) of the landfill region is designed so that the volume of the landfill region partitioned by the partition 30 and the daily production amount of the slurry manufacturing apparatus 1 that is the slurry supply source match.
  • each landfill area A to D it is preferable to divide the landfill areas (1) to (8) so that each landfill area has a grid pattern.
  • partitioning the landfill area by dividing each landfill area it is possible to share the partition 30 between adjacent landfill areas by using the partition 30, so it is necessary to provide the partition 30 individually for each landfill area. Eliminates efficiency.
  • the number of divisions is not particularly limited, but the water content of the coal ash slurry used for landfill is within the range of 35 to 40%, and the slurry thickness is about 30 cm.
  • the slurry thickness is about 30 cm.
  • the shapes of the landfill areas (1) to (8) are not limited.
  • the landfill regions (1) to (8) may have the same shape or different shapes.
  • a combination of two types of shapes may be used.
  • the size (L ⁇ W ⁇ H) of the landfill areas (1) to (4) is set to 25 m ⁇ 110 m ⁇ 0.3 m, and the landfill areas (5) to (8).
  • the size (L ⁇ W ⁇ H) of) is set to 50 m ⁇ 50 m ⁇ 0.3 m as an example.
  • a point P1 in the vicinity of the center of the divided landfill areas A to D of the passage R provided at the center of the landfill landfill 60 is selected as the installation site, and the location P1 is selected as shown in FIGS.
  • the slurry manufacturing apparatus (transfer type slurry manufacturing apparatus) 1 shown in 1 is installed. Specifically, as shown in FIG. 5, the eight units 1A to 1H of the slurry manufacturing apparatus 1 are respectively transported by a truck and loaded and unloaded by a crane to assemble the units 1A to 1H. At that time, as shown in FIG. 4, it is preferable that the level of the mechanical equipment is adjusted in mm by the adjusting bolt 9B.
  • a pipe L1 for leading out coal ash slurry from the slurry hopper 7 of the slurry manufacturing apparatus 1 is connected to a slurry pump 14.
  • the transportation pipe L2 connected to the slurry pump 14 is arranged up to the landfill area (1) of the landfill area A.
  • a plurality of pipes each having a length of about 4 m are prepared, and by connecting these pipes, the pipes are extended to the landfill region (1) and installed.
  • the tip of the transport pipe L2 is arranged in the hopper portion of the concrete pump truck 80 arranged at the position (a) shown in FIG. Then, the end of the flexible hose connected to the concrete pump truck 80 is arranged so as to be inside the partition 30 of the landfill area A- (1).
  • the slurry manufacturing apparatus 1 is operated to generate a coal ash slurry. Specifically, first, as shown in FIGS. 1, 2 and 3, the wet ash and clinker ash that are piled up in the temporary ash storage 40 are transported to the material receiving hopper 6 by a backhoe, a shovel car, or the like. Then, a certain amount of raw material is supplied from the material receiving hopper 6 to the loading surface of the belt conveyor 5.
  • the belt conveyor 5 is operated to supply a predetermined amount of raw material to the high speed kneading mixer 4.
  • the amount of raw material input is measured by measuring the operating time of the belt conveyor 5 when transporting the raw material.
  • water is supplied into the high-speed kneading mixer 4 and the high-speed kneading mixer 4 is operated to produce a coal ash slurry having a water content ratio of 35 to 40%.
  • One batch of coal ash slurry can be produced in about 15 seconds.
  • the produced coal ash slurry is transferred from the high speed kneading mixer 4 to the slurry hopper 7 and temporarily stored. Then, as shown in FIG. 1, the coal ash slurry is supplied to the transportation pipe L2 via the slurry pump 14 from the coal ash slurry derivation pipe L1 provided in the lower portion of the slurry hopper 7.
  • Coal ash slurry is poured from the slurry manufacturing apparatus 1 into any of the landfill areas until the volume of the landfill area is filled. Specifically, the coal ash slurry is discharged from the concrete pump truck 80 installed at the position (a) shown in FIG. 6, and coal is discharged to the inside of the landfill region (1) (25 m ⁇ 110 m ⁇ 0.3 m). Pour the ash slurry.
  • the coal ash slurry poured into the compartment spreads naturally due to its own fluidity, but the slurry surface naturally has a gradient of about 1/10 to 1/20, so at the boom tip of the concrete pump truck 80. Spread the slurry at the end of the attached hose to make the thickness uniform.
  • the supply of coal ash slurry from the slurry manufacturing apparatus 1 is temporarily stopped.
  • the connection between the concrete pump truck 80 and the slurry transport pipe L2 is released, and the concrete pump truck 80 is moved to the position (b) shown in FIG.
  • the transport pipe L2 is extended to the position (b) shown in FIG. 6 by appropriately disconnecting the pipes constituting the transport pipe and reconnecting the pipe at an arbitrary position.
  • supply of the coal ash slurry from the slurry manufacturing apparatus 1 is restarted, and the landfill area (1 ) Landfill the lower half.
  • the separated pipes should be left in a place where they will not interfere with the work without removing them from the place.
  • the coal ash slurry charged in the landfill area is dried. Specifically, the coal ash slurry charged in the landfill area is dried until the coal ash water content ratio becomes approximately 27% or less.
  • the method for drying the coal ash slurry is not particularly limited. Examples of the method for drying the coal ash slurry include natural drying and drying using a blower, but it is preferable to dry by natural drying.
  • the number of days required for naturally drying the coal ash slurry varies depending on the water content ratio of the initial coal ash slurry charged in the landfill region and the slurry thickness charged in the landfill region. As described above, if the water content of the coal ash slurry is within the range of 35 to 40% and the slurry thickness is about 30 cm, it is dried to the water content of about 26 to 27% by natural drying for about 7 to 8 days. To do.
  • the method for producing landfill land since dust or the like is not generated from the surface of the dried coal ash slurry, it is necessary to provide soil immediately on the slurry surface or an intermediate soil on the slurry surface as a measure for preventing dust scattering. There is no. Therefore, the work of providing the soil is not required, and the work efficiency is excellent, and the landfill disposal site 60 can be effectively utilized by the capacity of the soil.
  • the supply of coal ash slurry from the slurry manufacturing apparatus 1 is temporarily stopped.
  • the connection between the concrete pump truck 80 and the slurry transport pipe L2 is released, and the concrete pump truck 80 is moved to the position (d) shown in FIG.
  • the transportation pipe L2 is extended to the position (d) shown in FIG. 6 by appropriately disconnecting the pipes constituting the transportation pipe L2 and connecting them again at an arbitrary position.
  • supply of the coal ash slurry from the slurry manufacturing apparatus 1 is restarted, and the landfill area (2 ) Landfill the lower half. Keep the separated pipes in a place where they will not interfere with the work without removing them from the place.
  • the above third to sixth steps are repeated until the slurry is completely charged into the divided landfill areas (1) to (8) in the landfill area A. .. Specifically, regarding the landfill areas (3) and (4) shown in FIG. 6, the landfill areas (1) and (2) described above are reconnected while the separated pipes are connected again or the connected pipes are disconnected again. Landfill is carried out in the same manner as in. As for the landfill areas (5) to (8) (50 m ⁇ 50 m ⁇ 0.3 m) shown in FIG. 6, the landfill is performed twice in the same manner as the landfill areas (1) to (4) described above.
  • the installation place of the concrete pump vehicle 80 is not particularly limited as long as it is a position adjacent to the landfill areas (5) to (8).
  • the other landfill areas B, C, and D are similarly subjected to the divided landfill areas (1) to (8). Landfill.
  • the landfill of the first layer of each of the landfill areas (1) to (8) of all the landfill areas A to D is completed (the slurry that has been put into the landfill area is dried). After that, new landfill areas (1) to (8) are partitioned on the landfill areas A to D, and the slurry is newly charged. Specifically, the first step and the third to sixth steps are repeated. In this way, the landfill land can be produced by stacking the second and subsequent layers on each of the landfill regions (1) to (8) in the landfill areas A to D.
  • each of the landfill areas (1) to (8) in all the landfill areas A to D has a predetermined thickness (for example, one layer is 0.3 m).
  • a predetermined thickness for example, one layer is 0.3 m.
  • the slurry manufacturing apparatus 1 is divided into eight units 1A to 1H, and the slurry manufacturing apparatus 1 is moved to a new installation place different from the current installation place.
  • the slurry manufacturing apparatus 1 can be installed by selecting an installation location P2 that is distant from the installation location P1 provided in the passage R of the landfill landfill 60.
  • the landfill area in the new landfill area can be landfilled.
  • the landfill landfill obtained by the method for producing landfill landfill according to the present embodiment has a landfill density of 1.18 t / since the slurry landfill method used for landfill of the surface landfill landfill is applied to the landfill landfill landfill. It can be m 3 or more.
  • the landfill density of landfill reclamation land preferably in a 1.20 T / m 3 or more, and more preferably to 1.22t / m 3 or more.
  • the landfill landfill obtained by the method for producing landfill landfill according to the present embodiment (that is, the landfill landfill in a state where all the landfills are completed) has two or more layers of coal ash slurry when viewed in cross section in the thickness direction. , Preferably 5 layers or more, more preferably 10 layers or more.
  • the thickness of one layer is preferably in the range of 10 to 50 cm, more preferably 20 to 40 cm.
  • the intermediate soil is not provided between the layers.
  • coal ash containing at least one of dry ash, wet ash and clinker ash is generated as a raw material in the landfill area having a required volume. Since the slurry in the landfill area is dried after adding the slurry, high density landfill is possible, and the capacity of the landfill landfill 60 can be effectively used. In addition, since the surface after the slurry is dried is solidified and dust is not generated, it is not necessary to provide a cover soil as a measure for preventing dust and the like from scattering. Therefore, the landfill capacity of the landfill disposal site 60 can be effectively used by the capacity of the soil cover, and the life of the disposal site can be extended.
  • the slurry manufacturing apparatus 1 can be moved to an installation site near the landfill site according to the landfill site, so that the length of the transport pipe (slurry transport pipe) L2 can be reduced. It can be about 100 m. As a result, the possibility of clogging of the coal ash slurry in the transport pipe L2 is low, and therefore it is not necessary to strictly control the slurry quality. That is, according to the present embodiment, when the coal ash slurry is manufactured in the slurry manufacturing apparatus 1, it is not necessary to perform strict slurry quality control in order to prevent clogging of the pipes, so that the production capacity can be increased. ..
  • a landfill land having a landfill density of 1.18 t / m 3 or more can be obtained.
  • the configuration of the second embodiment to which the method for producing landfill land according to the present invention is applied will be described.
  • the method for producing the landfill land according to the second embodiment is different from the method for producing the landfill land according to the first embodiment described above in that the concrete pump truck 80 is used, but the concrete pump truck 80 is not used. It's different.
  • the backhoe 90 is used in the method for producing landfill land according to the second embodiment. This is an auxiliary use mode.
  • FIG. 8 is a perspective view which shows an example of a structure of the landfill area applicable to the manufacturing method of the landfill landfill of this embodiment.
  • the width W of the partition 30 is not particularly limited, and can be appropriately selected according to the size of the backhoe 90 used as an auxiliary when landfilling.
  • the width W of the partition 30 can be set to 5 to 50 m.
  • the arm length of the backhoe 80 is 8.8 m, so the width W is preferably about 15 m, which is twice that.
  • the length L of the partition 30 can be 10 to 150 m.
  • the length L is preferably about 88 m.
  • all the landfill areas (1) to (8) have the same shape.
  • the shape is preferably Specifically, in the landfill area A- (1) shown in FIG. 8, the size (L ⁇ W ⁇ H) of the landfill area is set to 15 m ⁇ 88 m ⁇ 0.3 m, and all the landfill areas (1) to (8) are The sizes may be the same.
  • the produced coal ash slurry is transferred from the high speed kneading mixer 4 to the slurry hopper 7 and temporarily stored. Then, as shown in FIG. 1, the coal ash slurry is supplied to the transportation pipe L2 via the slurry pump 14 from the coal ash slurry derivation pipe L1 provided in the lower portion of the slurry hopper 7.
  • Coal ash slurry is poured from the slurry manufacturing apparatus 1 into any of the landfill areas until the volume of the landfill area is filled. Specifically, as shown in FIG. 8, the coal ash slurry is discharged from the tip of the transport pipe L2 into the landfill area A- (1). The coal ash slurry discharged from the transport pipe L2 flows into the landfill region, but since it is deposited near the tip of the transport pipe L2, the backhoe 90 spreads the slurry to make the thickness uniform.
  • each landfill region can be landfilled as in the first embodiment.
  • each landfill region can be landfilled only by the backhoe 90 without using a concrete pump truck.
  • the landfill landfill applicable to the landfill landfill production method of the present invention may be land land created by landfilling the surface landfill landfill. Furthermore, after applying the slurry landfill as the landfill method of the water surface landfill, the generated land may be transferred to the landfill land production method of the present invention (that is, the landfill landfill landfill method). As a result, the slurry landfill can be continuously performed from the surface landfill to the landfill landfill.
  • a configuration in which a transfer-type slurry manufacturing apparatus is applied as a supply source of coal ash slurry has been described as an example, but the present invention is not limited to this.
  • a fixed type (stationary type) slurry manufacturing apparatus may be used as a supply source of the coal ash slurry.
  • a combination of a fixed type (stationary type) slurry manufacturing apparatus and a concrete pump car may be used as a supply source of the coal ash slurry.
  • the method for producing landfill land of the present invention it is possible to effectively use the landfill landfill. Further, since the surface of the slurry after drying is solidified and dust is not generated, it is not necessary to take measures to prevent scattering of dust and the like.
  • 1-Transfer type slurry manufacturing apparatus (slurry manufacturing apparatus, slurry supply source) 1A to 1H ... Unit (aggregate) 2 ... Support base 2A, 2B ... Support base member (laying iron plate) 3 ... Support frame 3A-3D ... Support frame part 4 ... High-speed kneading mixer (stirring device) 5 ... Belt conveyor (raw material transportation equipment) 6 ... Material receiving hopper (raw material feeding equipment) 7 ... Slurry hopper 8,8A, 8B ... Stairs 9 ... Mechanical level adjuster 9A ... Level adjustment base plate 9B ... Adjustment bolt 10 ... Floor (scaffolding) 11 ... Fence 12 ... Raw material feeding guide mechanism 13 ... Water supply mechanism 14 ...
  • Slurry pump slurry pressure feeding device 30 ... Partition (side) 40 ... Temporary ash storage 60 ... Land landfill 61 ... Land 70 ... Landfill facility (landfill) 80 ... Concrete pump car 90 ... Backhoe L1 ... Pipe for deriving coal ash slurry L2 ... Transport pipe (slurry transport pipe) R ... passage

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Abstract

This method for producing reclaimed land is for producing a development through reclamation of on-land landfill site, and includes: plotting a reclamation area of the on-land landfill site into landfill regions each having a required volume; feeding slurry generated by using, as a raw material, coal ash containing at least one of dry ash, wet ash, and clinker ash into the landfill regions; and then drying the slurry in the landfill regions.

Description

埋立造成地の生産方法Landfill land production method
 本発明は、埋立造成地の生産方法に関する。
 本願は、2018年10月29日に、日本に出願された特願2018-203225号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to a method for producing landfill land.
The present application claims priority based on Japanese Patent Application No. 2018-203225 filed in Japan on October 29, 2018, and the content thereof is incorporated herein.
 石炭火力発電所から産出される石炭灰、石膏粉や、高炉から産出される高炉スラグ粉末等(以下「石炭灰等」と記載する)のうち、有効利用されなかったものは、最終処分場において埋立処分される。最終処分場には、陸上埋立処分場と水面埋立処分場とがある。最終処分の方法としては、石炭灰等を加湿した後、ダンプ・ブルドーザ等によって埋立を行う湿灰埋立と、石炭灰等と水とを混合してスラリー化した後に埋立処分するスラリー埋立とに大別される。 Of the coal ash and gypsum powder produced from the coal-fired power plant and the blast furnace slag powder produced from the blast furnace (hereinafter referred to as "coal ash, etc."), those that have not been effectively used are placed at the final disposal site. Landfilled. The final landfill site includes a landfill landfill site and a water surface landfill site. As the final disposal method, there are two main methods: wet ash landfilling in which coal ash, etc. is humidified and then landfilled with a dump bulldozer, and slurry landfilling in which coal ash, etc. and water are mixed to form a slurry and then landfilled. Be separated.
 従来、陸上埋立処分場で用いられる湿灰埋立方法では、発電所の付帯設備によって加湿した石炭灰等を埋立処分場までダンプ等で搬送した後、ブルドーザによって転圧、締固めを行って埋め立てていた。しかしながら、従来の湿灰埋立方法では、湿灰の埋め立て密度を十分高くすることが出来ず、埋立処分場を有効活用できないという課題があった。また、従来の湿灰埋立方法では、埋め立てた湿灰の表面が乾燥すると飛散しやすい状態になるため、ブルドーザによる転圧後、粉塵等の飛散防止対策として湿灰の上に即日覆土、あるいは中間覆土を設ける必要があった。即日覆土とは、一日の作業終了後に廃棄物表面に設ける覆土をいう。中間覆土とは、廃棄物を埋め立てる際、一層の厚さを最大3m以下とし、一層ごとにその表面に設ける覆土(概ね50cm)をいう。 Conventionally, in the wet ash landfill method used at landfill sites, coal ash that has been humidified by auxiliary equipment at the power plant is transported to the landfill site by dump, etc., and then compacted and compacted by a bulldozer to perform landfill. It was However, the conventional wet ash landfill method has a problem that the landfill density of wet ash cannot be sufficiently increased and the landfill disposal site cannot be effectively used. In the conventional wet ash landfill method, the surface of the landfilled wet ash tends to scatter when it dries, so after the compaction by the bulldozer, as a measure to prevent the scattering of dust, etc., the wet ash should be covered with soil or an intermediate It was necessary to cover the soil. Same-day soil cover is the soil cover that is provided on the surface of the waste after one day of work. The intermediate cover soil is a cover soil (approximately 50 cm) provided on the surface of each layer with a maximum thickness of 3 m or less when landfilling waste.
 特許文献1には、飛散防止対策としての中間覆土を省略可能な、陸上埋立処分場における焼却残渣の処分方法が開示されている。特許文献1に開示された焼却残渣の処分方法では、焼却残渣にセメントと水を添加して混練した非流動性の塑性混練物を形成し、この塑性混練物を層状にした層状体を形成する。次いで、この層状体の表面に対して面振動を与えることで、焼却残渣の粒子の周囲にセメント及び水を浸透させ、流動性の塑性流体層を形成する。そして、これを繰り返し行うことで2以上の固化盤を積み重ねていき、焼却残渣を処分するものである。 Patent Document 1 discloses a method for disposing of incineration residue at a landfill landfill site, in which intermediate covering soil can be omitted as a scattering prevention measure. In the method for disposing of the incineration residue disclosed in Patent Document 1, cement and water are added to the incineration residue to knead to form a non-fluid plastic kneaded product, and a layered body is formed by layering the plastic kneaded product. .. Then, by applying surface vibration to the surface of this layered body, cement and water are permeated around the particles of the incineration residue, and a fluid plastic fluid layer is formed. Then, by repeating this, two or more solidifying plates are stacked and the incineration residue is disposed.
特開2015-073981号公報Japanese Patent Laid-Open No. 2005-073981
 しかしながら、特許文献1に開示された処分方法では、中間覆土の省略が可能であるが、埋立対象(焼却残渣)に対して余計な添加物(セメント)を加えることで容量がかさんでしまうため、埋立処分場の有効活用の観点では十分であるとは言えず、さらには経済性の観点からも採用が困難であった。 However, in the disposal method disclosed in Patent Document 1, the intermediate soil cover can be omitted, but the capacity is increased by adding an extra additive (cement) to the landfill target (incineration residue). However, it was not sufficient from the viewpoint of effective utilization of the landfill disposal site, and it was difficult to adopt it from the viewpoint of economic efficiency.
 本発明は、上記事情に鑑みてなされたものであって、粉塵等の飛散防止対策が不要であり、埋立処分場の有効活用が可能な陸上埋立処分場の埋立方法、すなわち、埋立造成地の生産方法を提供することを課題とする。 The present invention has been made in view of the above circumstances, does not require measures to prevent dust and the like from scattering, and is a landfill method for a landfill landfill that enables effective use of the landfill landfill, that is, a landfill site. It is an object to provide a production method.
 上記課題を解決するために、本発明の一態様である埋立造成地の生産方法は以下の構成を採用する。
[1] 陸上埋立処分場の埋め立てによって造成地を生産する方法であって、
 陸上埋立処分場の埋立区域を所要の容積を有する埋立領域に区画し、
 前記埋立領域に、乾灰、湿灰及びクリンカアッシュの少なくとも1つを含む石炭灰を原料として生成されたスラリーを投入した後、
 前記埋立領域内のスラリーを乾燥させる、埋立造成地の生産方法。
[2] 前記埋立区域を仕切りによって前記埋立領域に区画する、[1]に記載の埋立造成地の生産方法。
[3] 前記仕切りとして、前記石炭灰を少なくとも一部に含む畔を用いる、[2]に記載の埋立造成地の生産方法。
[4] 前記スラリーの石炭灰含水比が、35~40%である、[1]乃至[3]のいずれか一項に記載の埋立造成地の生産方法。
[5] 前記埋立区域を1以上の前記埋立領域に区画するとともに、一の埋立領域に、前記一の埋立領域の容積を満たすまで前記スラリーを投入した後、他の埋立領域への前記スラリーの投入を開始する、[1]乃至[4]のいずれか一項に記載の埋立造成地の生産方法。
[6] 前記埋立領域の形状は矩形である、[1]乃至[5]のいずれか一項に記載の埋立造成地の生産方法。
[7] 前記埋立区域が碁盤目状となるように、前記埋立領域を区画する、[6]に記載の埋立造成地の生産方法。
[8] 前記埋立領域に投入された前記スラリーが乾燥した後、当該埋立領域上を新たな埋立領域として区画し、前記スラリーを新たに投入する、[1]乃至[7]のいずれか一項に記載の埋立造成地の生産方法。
[9] 前記埋立領域に投入された前記スラリーの乾燥後の石炭灰含水比が、27%以下である、[8]に記載の埋立造成地の生産方法。
[10] 陸上埋立処分場の埋立区域、又は前記埋立区域に隣接する陸地に移設型スラリー製造装置を設置し、前記移設型スラリー製造装置を稼働して、前記スラリーを生成する、[1]乃至[9]のいずれか一項に記載の埋立造成地の生産方法。
[11] 前記移設型スラリー製造装置から前記スラリーを搬送可能な範囲内の前記埋立領域への投入が完了した後、前記移設型スラリー製造装置の稼働を停止して、前記移設型スラリー製造装置を2以上の集合体に分割するとともに、
 新たな設置場所に、前記移設型スラリー製造装置を移設する、[10]に記載の埋立造成地の生産方法。
In order to solve the above problems, a method for producing a landfill land according to one aspect of the present invention employs the following configuration.
[1] A method for producing a land reclamation by land reclamation of a landfill landfill,
The landfill area of the landfill disposal site is divided into landfill areas with the required volume,
After the coal ash containing at least one of dry ash, wet ash and clinker ash as a raw material is charged into the landfill region,
A method for producing a landfill site, comprising drying the slurry in the landfill area.
[2] The method for producing landfill land according to [1], wherein the landfill area is divided into the landfill areas by partitions.
[3] The method for producing a landfill land according to [2], wherein a bank containing at least a part of the coal ash is used as the partition.
[4] The method for producing landfill land according to any one of [1] to [3], wherein the slurry has a water content of coal ash of 35 to 40%.
[5] The landfill area is divided into one or more landfill areas, and the one landfill area is charged with the slurry until the volume of the one landfill area is filled, and then the other landfill area is filled with the slurry. The method for producing a landfill site according to any one of [1] to [4], which starts charging.
[6] The method for producing a landfill site according to any one of [1] to [5], wherein the landfill region has a rectangular shape.
[7] The method for producing a landfill site according to [6], wherein the landfill area is divided so that the landfill area has a grid pattern.
[8] Any one of [1] to [7], wherein after the slurry charged in the landfill area is dried, the landfill area is partitioned as a new landfill area and the slurry is newly charged. The method for producing landfill land described in.
[9] The method for producing a landfill land according to [8], wherein a water content ratio of the coal ash after drying of the slurry charged in the landfill area is 27% or less.
[10] A transfer-type slurry manufacturing apparatus is installed in a landfill area of a landfill disposal site or a land adjacent to the landfill area, and the transfer-type slurry manufacturing apparatus is operated to generate the slurry. [1] to The method for producing a landfill site according to any one of [9].
[11] After the loading of the slurry from the transfer-type slurry manufacturing apparatus to the landfill region within a range in which the slurry can be transported is completed, the operation of the transfer-type slurry manufacturing apparatus is stopped to set the transfer-type slurry manufacturing apparatus. While dividing into two or more aggregates,
The method for producing a landfill site according to [10], wherein the transfer-type slurry manufacturing apparatus is transferred to a new installation location.
 本発明は、所要の容積を有する埋立領域に、乾灰、湿灰及びクリンカアッシュの少なくとも1つを含む石炭灰を原料として生成されたスラリーを投入した後、埋立領域内のスラリーを乾燥させる構成であるため、高密度で埋め立てすることができる。したがって、本発明の埋立造成地の生産方法によれば、陸上埋立処分場の有効活用が可能である。また、スラリーを乾燥した後の表面は固化しており、粉塵が発生することがないため、粉塵等の飛散防止対策が不要である。 The present invention is configured such that a slurry generated from coal ash containing at least one of dry ash, wet ash and clinker ash as a raw material is put into a landfill region having a required volume, and then the slurry in the landfill region is dried. Therefore, landfill can be performed with high density. Therefore, according to the method for producing landfill land of the present invention, it is possible to effectively utilize the landfill landfill. Further, since the surface of the slurry after drying is solidified and dust is not generated, it is not necessary to take measures to prevent scattering of dust and the like.
本発明の埋立造成地の生産方法を適用した第1実施形態を説明するための平面図である。It is a top view for explaining the 1st embodiment to which the production method of the landfill reclamation land of the present invention is applied. 本実施形態の埋立造成地の生産方法に適用可能な移設型スラリー製造装置の構成を示す斜視図である。It is a perspective view showing the composition of the transfer type slurry manufacturing device applicable to the method for producing landfill land according to the present embodiment. 本実施形態の埋立造成地の生産方法に適用可能な移設型スラリー製造装置の構成を示す側面図である。It is a side view which shows the structure of the transfer type slurry manufacturing apparatus applicable to the method for producing landfill land according to the present embodiment. スラリー製造装置に設けられた機械レベル調整機部分の拡大図である。It is an enlarged view of a machine level adjuster portion provided in the slurry manufacturing apparatus. 本実施形態の埋立造成地の生産方法に適用可能なスラリー製造装置をユニット(集合体)に分割した場合の側面図である。It is a side view at the time of dividing a slurry manufacturing device which can be applied to a method of producing landfill land according to this embodiment into units (aggregates). 第1実施形態の埋立造成地の生産方法に適用可能な埋立領域の拡大平面図である。It is an enlarged plan view of a landfill area applicable to the method for producing a landfill land according to the first embodiment. 第1実施形態の埋立造成地の生産方法における、埋立方法の一例を示す斜視図である。It is a perspective view which shows an example of the landfill method in the production method of the landfill landfill of 1st Embodiment. 第2実施形態の埋立造成地の生産方法における、埋立方法の一例を示す斜視図である。It is a perspective view which shows an example of the landfill method in the production method of the landfill land preparation of 2nd Embodiment.
 本発明の埋立造成地の生産方法は、従来、水面埋立処分場の埋立に用いるスラリー埋立の手法を、新たに陸上埋立処分場の埋立において適用する。
 本明細書において、「埋立造成地」とは、石炭灰スラリーによって埋め立てられた層を陸上部分に1層以上有している土地をいう。また、水面埋立処分場においても、水中部埋め立て後に露出した陸上部分にも適用される。
In the method for producing landfill land according to the present invention, the method of slurry landfill conventionally used for landfill at a surface landfill is newly applied to landfill landfill.
In the present specification, the “land reclamation land” means a land having at least one layer of landfilled with a coal ash slurry in a land portion. It is also applied to the land area exposed after landfill at the landfill site.
<第1の実施形態>
 以下、本発明の埋立造成地の生産方法を適用した第1実施形態の構成について、これを用いる陸上埋立処分場の埋立設備、及び移設型スラリー製造装置の構成と併せて、図面を用いて詳細に説明する。以下の説明で用いる図面は、特徴をわかりやすくするために、便宜上特徴となる部分を拡大して示している場合があり、各構成要素の寸法比率などが実際と同じであるとは限らない。
<First Embodiment>
Hereinafter, the configuration of the first embodiment to which the method for producing a landfill land according to the present invention is applied, together with the configuration of a landfill facility for a landfill landfill and a transfer-type slurry manufacturing apparatus using the same, will be described in detail with reference to the drawings. Explained. In the drawings used in the following description, in order to make the features easy to understand, the features may be enlarged for convenience, and the dimensional ratios of the respective components may not be the same as in reality.
(陸上埋立処分場の埋立設備)
 第1実施形態の埋立造成地の生産方法(すなわち、陸上埋立処分場の埋立方法)に適用可能な陸上埋立処分場の埋立設備(以下、単に「埋立設備」という)の構成について説明する。図1は、本実施形態の埋立造成地の生産方法に適用可能な埋立設備70の構成を模式的に示す平面図である。
(Landfill equipment at landfill disposal site)
The configuration of the landfill facility (hereinafter, simply referred to as “landfill facility”) of the landfill landfill applicable to the landfill landfill production method of the first embodiment (that is, the landfill landfill landfill method) will be described. FIG. 1 is a plan view schematically showing the configuration of a landfill facility 70 applicable to the method for producing a landfill site according to this embodiment.
 図1に示すように、埋立設備70は、スラリー供給源(以下、「スラリー製造装置」ということがある)1、上記スラリー製造装置1の石炭灰スラリー導出用の配管L1に接続されるスラリーポンプ14、スラリーポンプ14から埋立地点まで延設される輸送管L2、及び上記輸送管L2の先端が接続されるコンクリートポンプ車80と、を備えて、概略構成されている。
 この埋立設備70は、陸上埋立処分場60の任意の埋立地点にスラリー状の石炭灰等(石炭灰スラリー)を供給するための設備である。
As shown in FIG. 1, the landfill facility 70 is a slurry pump connected to a slurry supply source (hereinafter, sometimes referred to as “slurry manufacturing apparatus”) 1 and a pipe L1 for leading out coal ash slurry of the slurry manufacturing apparatus 1. 14, a transport pipe L2 extending from the slurry pump 14 to the landfill point, and a concrete pump vehicle 80 to which the tip of the transport pipe L2 is connected are configured generally.
The landfill facility 70 is a facility for supplying slurry coal ash or the like (coal ash slurry) to any landfill point of the landfill landfill 60.
 スラリー供給源(スラリー製造装置)1は、乾灰、湿灰及びクリンカアッシュの少なくとも1つを含む石炭灰を原料として、陸上埋立処分場60の埋立て、すなわち、埋立造成地の生産に用いる石炭灰スラリーを製造するための装置である。 A slurry supply source (slurry manufacturing apparatus) 1 uses coal ash containing at least one of dry ash, wet ash, and clinker ash as a raw material, and is used for landfill of the landfill landfill 60, that is, coal used for production of landfill landfill. This is an apparatus for producing ash slurry.
 原料として用いる石炭灰は、一般的にフライアッシュとクリンカアッシュとに分類される。本明細書では、フライアッシュとは、石炭火力発電所から排出される石炭灰のうち、煙道に設置された電気式集じん器やサイクロン、バグフィルタ等の機械式集じん機(以下、単に「集じん器」と記載する)で捕捉される石炭灰を示す。クリンカアッシュとは、石炭火力発電所から排出される石炭灰のうち、炉底あるいは炉壁に固着・排出された石炭灰であり、砂、レキ状のものを示す。 Coal ash used as a raw material is generally classified into fly ash and clinker ash. In the present specification, fly ash means, among coal ash discharged from a coal-fired power plant, a mechanical dust collector such as an electric dust collector or a cyclone installed in a flue, a bag filter (hereinafter, simply (Referred to as "dust collector"). Clinker ash is a coal ash discharged from a coal-fired power plant that adheres to and discharges from the bottom or wall of the furnace, and is in the form of sand or gravel.
 上述したフライアッシュは、さらに、乾灰と湿灰とに分類される。本明細書では、乾灰とは、上記フライアッシュであり、集塵機から排出されたもので、吸湿していない状態のものを示す。また、湿灰とは、ガット船(密閉した船倉のない船)やダンプトラックで輸送するために乾灰に加湿した石炭灰(フライアッシュ)、もしくは野積みにされたフライアッシュが雨水等に触れて湿った状態になった石炭灰(フライアッシュ)を示す。
 湿灰は、通常、含水率で15~30質量%程度の範囲を持った状態にある。
The above-mentioned fly ash is further classified into dry ash and wet ash. In the present specification, dry ash refers to the above-mentioned fly ash, which is discharged from the dust collector and is in a state of not absorbing moisture. Wet ash means coal ash (fly ash) moistened with dry ash for transportation by a gut ship (a ship without a closed cargo hold) or a dump truck, or fly ash that has been piled up in contact with rainwater. It shows the coal ash (fly ash) that has become wet and moist.
Wet ash is usually in a state of having a water content of about 15 to 30% by mass.
 スラリー供給源1は、設置場所は特に限定されるものではない。スラリー供給源1は、陸上埋立処分場60内の任意の地点に設けられていてもよいし、陸上埋立処分場60に隣接する陸地61のいずれかの地点に設けられていてもよい。 The installation location of the slurry supply source 1 is not particularly limited. The slurry supply source 1 may be provided at any point in the landfill landfill 60, or may be provided at any point on the land 61 adjacent to the landfill landfill 60.
 スラリー供給源1の設置態様は、特に限定されるものではない。スラリー供給源1は、常設されたものであってもよいし、仮設されたものであってもよい。中でも、本実施形態に適用するスラリー供給源1としては、移設可能な設置態様であることが好ましい。
 本実施形態に好適な移設型スラリー製造装置の構成については、後述する。
The installation mode of the slurry supply source 1 is not particularly limited. The slurry supply source 1 may be a permanent one or a temporary one. Above all, it is preferable that the slurry supply source 1 applied to the present embodiment is in a transferable installation mode.
The configuration of the transfer-type slurry manufacturing apparatus suitable for this embodiment will be described later.
 スラリー供給源1は、後述するように、生成した石炭灰スラリー導出用の配管L1を有している。この石炭灰スラリー導出用の配管L1は、スラリーポンプ(スラリー圧送装置)14と接続されている。スラリーポンプ14は、スラリー供給源1の出口からスラリーの排出部まで石炭灰スラリーを押し出すために必要な吐出圧を有している。スラリーポンプ14としては、一般的な油圧ピストン2連式ポンプ、水陸両用サンドポンプ等を用いることができる。 The slurry supply source 1 has a pipe L1 for deriving the generated coal ash slurry, as described later. The pipe L1 for leading out the coal ash slurry is connected to a slurry pump (slurry pumping device) 14. The slurry pump 14 has a discharge pressure required to push out the coal ash slurry from the outlet of the slurry supply source 1 to the discharge portion of the slurry. As the slurry pump 14, a general hydraulic piston double pump, an amphibious sand pump, or the like can be used.
 輸送管(スラリー輸送管)L2は、スラリー供給源1から圧送される石炭灰スラリーを陸上埋立処分場60の任意の埋立地点に配置されたコンクリートポンプ車80まで移送する。すなわち、輸送管L2は、スラリーポンプ14とコンクリートポンプ車80との間に設けられた配管である。輸送管L2の基端は、スラリーポンプ14と接続されている。輸送管L2の先端は、後述するようにコンクリートポンプ車80のホッパー部に接続されている。これにより、スラリー供給源1によって製造され、スラリーポンプ14によって圧送された石炭灰スラリーを、コンクリートポンプ車80に接続されたフレキシブルホースの先端から、任意の埋立地点に供給することができる。後述するように、本実施形態では、フレキシブルホースの先端が、スラリーの排出部となる。 The transportation pipe (slurry transportation pipe) L2 transfers the coal ash slurry pressure-fed from the slurry supply source 1 to the concrete pump truck 80 arranged at an arbitrary landfill point of the landfill disposal site 60. That is, the transport pipe L2 is a pipe provided between the slurry pump 14 and the concrete pump truck 80. The base end of the transport pipe L2 is connected to the slurry pump 14. The tip of the transport pipe L2 is connected to the hopper of the concrete pump truck 80 as described later. As a result, the coal ash slurry produced by the slurry supply source 1 and pumped by the slurry pump 14 can be supplied to any landfill point from the tip of the flexible hose connected to the concrete pump truck 80. As will be described later, in this embodiment, the tip of the flexible hose serves as a slurry discharge portion.
 輸送管L2の長さRは、特に限定されるものではないが、50~500mとすることができ、100~300mがより好ましい。輸送管L2は、所要の長さの配管を複数用意し、これらを連結して構成してもよい。このような構成とすれば、連結する配管の本数を増減させることにより、陸上埋立処分場60の任意の埋立地点まで容易に輸送管L2を延ばして設置することができる。 The length R of the transport pipe L2 is not particularly limited, but can be 50 to 500 m, and more preferably 100 to 300 m. The transportation pipe L2 may be configured by preparing a plurality of pipes having a required length and connecting them. With such a configuration, by increasing or decreasing the number of connected pipes, the transportation pipe L2 can be easily extended to the landfill site of the landfill disposal site 60 and installed.
 輸送管L2の断面サイズは、スラリー供給量と輸送管L2の長さ等から決まる配管の圧損を考慮して決定されるが、150A(管外形150mm)程度が一般的である。鋼管や柔軟な樹脂製の配管や、例えばコルゲート管等のように柔軟な構造を有した配管を使用できる。柔軟な材質又は構造を採用すれば、輸送管L2を容易に移動することができる。 The cross-sectional size of the transport pipe L2 is determined in consideration of the pressure loss of the pipe determined by the slurry supply amount, the length of the transport pipe L2, etc., but is generally about 150 A (pipe outer diameter 150 mm). A steel pipe, a flexible resin pipe, or a pipe having a flexible structure such as a corrugated pipe can be used. If a flexible material or structure is adopted, the transport pipe L2 can be easily moved.
「移設型スラリー製造装置」
 本実施形態の埋立造成地の生産方法に適用するスラリー供給源として好適な移設型スラリー製造装置(以下、単に「スラリー製造装置」と記載する)1の構成について説明する。図2は、本実施形態の埋立造成地の生産方法に適用可能なスラリー製造装置1の構成を示す斜視図である。図3は、本実施形態の埋立造成地の生産方法に適用可能なスラリー製造装置1の構成を示す側面図である。
"Transfer type slurry manufacturing equipment"
A configuration of a transfer type slurry manufacturing apparatus (hereinafter, simply referred to as “slurry manufacturing apparatus”) 1 suitable as a slurry supply source applied to the method for producing landfill land according to the present embodiment will be described. FIG. 2 is a perspective view showing the configuration of the slurry manufacturing apparatus 1 applicable to the method for producing landfill land according to the present embodiment. FIG. 3 is a side view showing the configuration of the slurry manufacturing apparatus 1 applicable to the method for producing landfill land according to the present embodiment.
 図2及び図3に示すように、本実施形態の埋立造成地の生産方法に適用可能なスラリー製造装置1は、主要設備として、支持基盤2、支持フレーム3、及び高速混練ミキサー(撹拌装置)4を備えるとともに、任意の設備として、ベルトコンベア(原料搬送設備)5、材料受ホッパー(原料投入設備)6、スラリーホッパー7、及び階段8(8A,8B)を備えている。スラリー製造装置1では、上述した主要設備が支持基盤2上に載置されている。 As shown in FIG. 2 and FIG. 3, the slurry manufacturing apparatus 1 applicable to the method for producing landfill land according to the present embodiment has, as main equipment, a supporting base 2, a supporting frame 3, and a high-speed kneading mixer (stirring device). 4, the belt conveyor (raw material transport equipment) 5, the material receiving hopper (raw material feeding equipment) 6, the slurry hopper 7, and the stairs 8 (8A, 8B) are provided as optional equipment. In the slurry manufacturing apparatus 1, the main equipment described above is mounted on the support base 2.
 支持基盤2は、スラリー製造装置1の各構成部材(支持フレーム3、高速混練ミキサー4、ベルトコンベア5、材料受ホッパー6、スラリーホッパー7、及び階段8)を、直接あるいは支持フレーム3を介して間接的に支持するために設けられた基礎である。具体的には、支持基盤2としては、図2に示すように、地盤の上に敷設された敷鉄板を用いることができる。本実施形態のスラリー製造装置1は、支持基盤2を用い、上述した主要設備を支持基盤2上に載置する構成であるため、固く、安定した地盤でない場所であっても設置できる。
 支持基盤2の大きさは、特に限定されるものではなく、スラリー製造装置1の大きさに応じて適宜選択することができる。具体的には、例えば、幅:6.0~7.5m程度、長さ:15.0~17.1m程度とすることができる。本実施形態では、支持基盤2の大きさを幅:6.0m、長さ:15.0mとする。
 支持基盤2の厚さは、スラリー製造装置1の構成部材の総量に応じて、反りや変形が生じることがない厚さを適宜選択することができる。具体的には、例えば、2.2~2.5cm程度とすることができる。
The support base 2 is a component of the slurry manufacturing apparatus 1 (support frame 3, high-speed kneading mixer 4, belt conveyor 5, material receiving hopper 6, slurry hopper 7, and stairs 8) directly or through the support frame 3. It is a foundation provided for indirect support. Specifically, as the support base 2, as shown in FIG. 2, an iron plate laid on the ground can be used. The slurry manufacturing apparatus 1 of this embodiment uses the support base 2 and has the above-described main equipment mounted on the support base 2. Therefore, the slurry manufacturing apparatus 1 can be installed even in a hard and stable ground.
The size of the support base 2 is not particularly limited, and can be appropriately selected according to the size of the slurry manufacturing apparatus 1. Specifically, for example, the width can be about 6.0 to 7.5 m and the length can be about 15.0 to 17.1 m. In this embodiment, the size of the support base 2 is set to width: 6.0 m and length: 15.0 m.
The thickness of the support base 2 can be appropriately selected depending on the total amount of the constituent members of the slurry manufacturing apparatus 1 without causing warpage or deformation. Specifically, for example, it can be about 2.2 to 2.5 cm.
 図3に示すように、支持基盤2は、スラリー製造装置1を分解して移設する際の運搬しやすさの観点から、2枚の支持基盤部材(敷鉄板)2A,2Bから構成されている。支持基盤部材2A,2Bは、それぞれ独立した部材であってもよいし、部材同士が固定及び固定の解除の選択が自在に連結(締結)されていてもよい。支持基盤部材2A、2Bの枚数は、主要設備全体を載置する観点、輸送等車両に積載する観点、及び最大接地圧の確保の観点から、2枚が好ましく、1枚であってもよい。
 支持基盤部材2A,2Bは、搬送等車両に積載する観点から、複数の敷鉄板を溶接したものを使用してもよい。1枚当たりの敷鉄板の大きさは、支持基盤2(支持基盤部材2A、2B)の大きさに合わせて決定することができるが、搬送等車両に積載する観点から、長さが10m以下であることが好ましい。
 支持基盤部材2A,2Bは、スラリー製造装置1を移設する際、溶接個所を切り離して運搬し、移設した後に再溶接して設置することができる。
 本実施形態に適用するスラリー製造装置1は軽量であるため、杭やコンクリート板のような固定基礎を用いる必要がない。したがって、スラリー製造装置1を分解して移設する際に運搬しやすい。
As shown in FIG. 3, the support base 2 is composed of two support base members (laying iron plates) 2A and 2B from the viewpoint of ease of transportation when disassembling and relocating the slurry manufacturing apparatus 1. .. The support base members 2A and 2B may be independent members, or the members may be connected (fastened) so that they can be freely fixed or released. The number of the supporting base members 2A and 2B is preferably two, from the viewpoint of mounting the entire main equipment, the viewpoint of loading on a vehicle such as transportation, and the viewpoint of ensuring the maximum ground contact pressure, and may be one.
The supporting base members 2A and 2B may be formed by welding a plurality of laid iron plates from the viewpoint of loading on a vehicle such as transportation. The size of the iron plate per sheet can be determined according to the size of the support base 2 ( support base members 2A, 2B), but from the viewpoint of loading on a vehicle such as transportation, the length is 10 m or less. Preferably.
When the slurry manufacturing apparatus 1 is transferred, the support base members 2A and 2B can be installed by re-welding after transporting after separating the welding point.
Since the slurry manufacturing apparatus 1 applied to this embodiment is lightweight, it is not necessary to use a fixed foundation such as a pile or a concrete plate. Therefore, it is easy to carry when dismantling and relocating the slurry manufacturing apparatus 1.
 図2及び図4に示すように、支持基盤2上には、機械レベル調整機9が複数(本実施形態では、8箇所)設けられている。支持基盤2と支持フレーム3とは、機械レベル調整機9を介して連結された状態で固定されている。 As shown in FIGS. 2 and 4, a plurality of mechanical level adjusters 9 (in this embodiment, eight locations) are provided on the support base 2. The support base 2 and the support frame 3 are fixed in a state of being connected via a mechanical level adjuster 9.
 機械レベル調整機9は、図4に示すように、H型鋼からなるレベル調整ベースプレート9Aと、調整用ボルト9Bとから構成される。機械レベル調整機9を設けることにより、支持基盤2上に支持フレーム3を連結する際に位置ずれを防止することができる。さらに、調整用ボルト9Bによって、機械設備のレベル調整をmm単位で容易に行うことができる。
 支持基盤2と支持フレーム3とは、溶接等によって完全に固定されるのではなく、例えばボルトによる締結等によって、固定及び固定の解除の選択が自在となっている。
As shown in FIG. 4, the mechanical level adjuster 9 includes a level adjusting base plate 9A made of H-shaped steel and an adjusting bolt 9B. By providing the mechanical level adjuster 9, it is possible to prevent positional displacement when the support frame 3 is connected to the support base 2. Further, the level of mechanical equipment can be easily adjusted in mm by the adjusting bolt 9B.
The support base 2 and the support frame 3 are not completely fixed by welding or the like, but can be freely fixed or released by fastening with bolts or the like.
 支持フレーム3は、図2及び図3に示すように、スラリー製造装置1の構成部材(例えば、高速混練ミキサー3等)を所定の位置(高さ)に支持(固定)するために設けられたフレーム(骨組み)である。支持フレーム3としては、例えば、H型鋼を用いることができる。 As shown in FIGS. 2 and 3, the support frame 3 is provided for supporting (fixing) the constituent members (for example, the high-speed kneading mixer 3) of the slurry manufacturing apparatus 1 at a predetermined position (height). It is a frame. As the support frame 3, for example, H-section steel can be used.
 図3に示すように、支持フレーム3は、スラリー製造装置1を分解して移設する際の運搬しやすさの観点から、複数の支持フレーム部3A~3Dから構成されている。また、各支持フレーム部3A~3Dの構成は、特に限定されるものではなく、必要な形状や強度等に応じて、適宜選択することができる。 As shown in FIG. 3, the support frame 3 is composed of a plurality of support frame portions 3A to 3D from the viewpoint of ease of transportation when disassembling and relocating the slurry manufacturing apparatus 1. Further, the configuration of each of the support frame portions 3A to 3D is not particularly limited, and can be appropriately selected according to the required shape, strength and the like.
 具体的には、支持フレーム部3A~3Dは、H型鋼を用い、4本を垂直方向に並べて柱とし、柱の上に4本を平行方向に掛けわたして桁とした構成を基本構造としている。必要に応じて、柱と桁との間にH型鋼を斜めに掛け渡す筋違が設けられている。 Specifically, the supporting frame portions 3A to 3D are made of H-shaped steel and have a basic structure in which four columns are arranged in a vertical direction to form pillars and four columns are hung on the pillars in a parallel direction to form a girder. .. If necessary, a brace for slanting the H-section steel is provided between the column and the girder.
 支持フレーム部3A~3Dは、それぞれ独立した部材であってもよいし、支持フレーム部同士が固定及び固定の解除の選択が自在に連結(締結)されていてもよい。支持フレーム部同士の連結方法は特に限定されるものではなく、例えば、H型鋼同士をボルトによって固定する方法を用いることができる。 The support frame portions 3A to 3D may be independent members, or the support frame portions may be connected (fastened) so that they can be fixed and released from each other. The method of connecting the support frame portions to each other is not particularly limited, and for example, a method of fixing the H-shaped steels with bolts can be used.
 図2及び図3に示すように、支持フレーム3には、作業用の床(足場)10が複数(本実施形態では、3箇所)設けられている。さらに、作業用の床10と支持基盤2との間に階段8(8A,8B)を着脱自在に掛け渡すことで、地面よりも高い位置に設けられた作業用の床10上に作業者が行くことができる。これにより、運転状況の確認等、作業性を高めることができる。作業用の床10には、安全用の柵11が設けられていることが好ましい。 As shown in FIGS. 2 and 3, the support frame 3 is provided with a plurality of work floors (scaffolds) 10 (three places in the present embodiment). Furthermore, by detachably hanging the stairs 8 (8A, 8B) between the work floor 10 and the support base 2, the worker can be placed on the work floor 10 provided at a position higher than the ground. can go. As a result, it is possible to improve workability such as checking the driving status. The work floor 10 is preferably provided with a safety fence 11.
 高速混練ミキサー4は、乾灰、湿灰及びクリンカアッシュのうち、いずれか1つ、又は2以上を組み合わせた石炭灰と、水とを混練して、スラリーを生成する撹拌装置である。
 高速混練ミキサー4としては、具体的には、HFミキサー(大平洋機工株式会社製)のような垂直ミキサーを用いることができる。高速混練ミキサー4は、垂直ミキサーに限定されるものではなく、横型ミキサーであってもよいし、回転軸が鉛直方向と水平方向との間となるように傾斜するミキサーを用いてもよい。高速混練ミキサー4は、石炭灰と水との混合比率を適正な範囲に調整する機能を有していてもよい。
The high-speed kneading mixer 4 is a stirring device for kneading any one of dry ash, wet ash and clinker ash, or coal ash in which two or more are combined, and water to generate a slurry.
As the high-speed kneading mixer 4, specifically, a vertical mixer such as an HF mixer (manufactured by Daiheiyo Kiko Co., Ltd.) can be used. The high-speed kneading mixer 4 is not limited to the vertical mixer, and may be a horizontal mixer or a mixer in which the rotation axis is inclined so as to be between the vertical direction and the horizontal direction. The high-speed kneading mixer 4 may have a function of adjusting the mixing ratio of coal ash and water within an appropriate range.
 高速混練ミキサー4の容量としては、特に限定されるものではなく、生成するスラリー量等から適宜選択することができる。具体的には、例えば、0.5~2.0m程度とすることができる。 The capacity of the high-speed kneading mixer 4 is not particularly limited, and can be appropriately selected depending on the amount of slurry produced and the like. Specifically, for example, it can be about 0.5 to 2.0 m 3 .
 高速混練ミキサー4は、当該高速混練ミキサー4の下方にスラリーホッパー7を設置する空間を設けるため、地上よりも比較的上方となる位置に設けられている。具体的には、高速混練ミキサー4は、原料となる石炭灰の投入口側を上方に、生成したスラリーの排出口側を下方となるように、支持フレーム部3Bによって支持されている。支持フレーム部3Bは、高速混練ミキサー4がスラリーホッパー7の上方となるように、支持フレーム部3A上に設けられている。 The high-speed kneading mixer 4 is provided at a position relatively above the ground because a space for installing the slurry hopper 7 is provided below the high-speed kneading mixer 4. Specifically, the high-speed kneading mixer 4 is supported by the support frame portion 3B so that the input side of coal ash as a raw material is on the upper side and the discharge side of the generated slurry is on the lower side. The support frame portion 3B is provided on the support frame portion 3A so that the high-speed kneading mixer 4 is above the slurry hopper 7.
 高速混練ミキサー4の上方には、原料投入ガイド機構12と、水供給機構13とが設けられている。原料投入ガイド機構12としては、鋼製シュートを用いることができる。水供給機構13としては、鋼製配管を用いることができる。水供給機構13への水供給源としては、水中ポンプと水槽を用いることができる。スラリー製造装置1と水供給源との連結は、鋼製配管によって行う。水供給源は、スラリー製造装置1に隣接して配置する。水供給源は、水供給機構13へ供給可能な範囲に配置すればよく、水供給源を支持基盤2上に配置しなくてもよい。これにより、主要装置を支える支持基盤2の重量をより少なくすることができ、後述する最大接地圧を小さな値とすることができる。 A raw material feeding guide mechanism 12 and a water supply mechanism 13 are provided above the high-speed kneading mixer 4. A steel chute can be used as the raw material feeding guide mechanism 12. As the water supply mechanism 13, steel piping can be used. As a water supply source to the water supply mechanism 13, an underwater pump and a water tank can be used. The slurry manufacturing apparatus 1 and the water supply source are connected by steel pipes. The water supply source is arranged adjacent to the slurry manufacturing apparatus 1. The water supply source may be arranged in a range where it can be supplied to the water supply mechanism 13, and the water supply source does not have to be arranged on the support base 2. As a result, the weight of the support base 2 that supports the main device can be further reduced, and the maximum ground pressure, which will be described later, can be reduced.
 高速混練ミキサー4は、石炭灰スラリー製造の生産性を高めるため、高速撹拌可能であることが好ましい。高速撹拌の範囲は、特に限定されるものではないが、例えば垂直ミキサーの場合には、インバーター制御等によって130rpm以上の回転数であることが好ましく、140rpm以上の回転数であることがより好ましく、150rpm以上の回転数とすることがさらに好ましい。この場合、バッチ式のスラリー生成において、30秒以下、より好ましくは15秒以下の練り混ぜ時間でスラリー化することができる。 The high-speed kneading mixer 4 is preferably capable of high-speed agitation in order to enhance the productivity of coal ash slurry production. The range of high-speed stirring is not particularly limited, but in the case of a vertical mixer, for example, it is preferably 130 rpm or more, more preferably 140 rpm or more, by an inverter control or the like. It is more preferable to set the rotation speed to 150 rpm or more. In this case, in the batch type slurry production, the slurry can be made into a slurry with a kneading time of 30 seconds or less, more preferably 15 seconds or less.
 ベルトコンベア5は、原料となる石炭灰のうち、図1に示すように主に灰仮置場40に野積みされた湿灰及びクリンカアッシュを原料とする場合に、これらの原料を積載して高速撹拌ミキサー4の投入口に設けられた原料投入ガイド機構12に運搬するための搬送設備である。ベルトコンベア5は、原料投入ガイド機構12側が高くなるように、傾斜した状態で支持フレーム部3B、3C間に亘って着脱自在に支持されている。 When the wet ash and the clinker ash that are mainly piled up in the ash temporary storage area 40 are used as the raw materials among the coal ash that is the raw material as shown in FIG. 1, the belt conveyor 5 loads these raw materials at high speed. It is a transport facility for transporting to the raw material feeding guide mechanism 12 provided at the charging port of the stirring mixer 4. The belt conveyor 5 is detachably supported between the support frame portions 3B and 3C in an inclined state so that the material feeding guide mechanism 12 side becomes higher.
 ベルトコンベア5を用いることにより、作業者が原料を高速混練ミキサー4の投入口に運ぶ必要がなくなるため、作業効率が向上する。また、ベルトコンベア5によって原料を原料投入ガイド機構12まで運搬する際に、稼働時間を計測することによって、原料の投入量を計量することができる。さらに、上述したように灰仮置場40に野積みされた湿灰及びクリンカアッシュを原料とする場合、フライアッシュを貯留するサイロも不要となる。これにより、従来のスラリー製造装置に設けられていたフライアッシュ貯留用のサイロや灰定量供給機が不要となるため、スラリー製造装置1を小型化することができる。 By using the belt conveyor 5, it is not necessary for the worker to carry the raw materials to the input port of the high-speed kneading mixer 4, so that the work efficiency is improved. In addition, when the raw material is conveyed to the raw material feeding guide mechanism 12 by the belt conveyor 5, it is possible to measure the input amount of the raw material by measuring the operating time. Further, when the wet ash and clinker ash piled up in the ash temporary storage 40 are used as the raw materials as described above, the silo for storing the fly ash is not necessary. This eliminates the need for a fly ash storage silo and an ash quantitative feeder, which are provided in the conventional slurry manufacturing apparatus, and thus the slurry manufacturing apparatus 1 can be downsized.
 材料受ホッパー6は、原料となる石炭灰のうち、主に野積みされた湿灰及びクリンカアッシュを原料とする場合に、これらの原料をベルトコンベア5に積載するために設けられた原料の投入設備である。材料受ホッパー6は、支持フレーム部3Dに支持されている。
 支持フレーム部3Dは、材料受ホッパー6がベルトコンベア5の積載面の上方となるように、支持フレーム部3C上に設けられている。
The material receiving hopper 6 is used to load the raw materials provided for loading the raw material on the belt conveyor 5 when mainly the wet ash and the clinker ash that are piled up in the field are used as the raw materials. Equipment. The material receiving hopper 6 is supported by the support frame portion 3D.
The support frame portion 3D is provided on the support frame portion 3C so that the material receiving hopper 6 is above the loading surface of the belt conveyor 5.
 このように材料受ホッパー6を設けることにより、当該材料受ホッパー6の上方に設けられた開口部から、例えば、バックホウ、ショベルカー等の重機を用いて投入された原料を貯留するとともに、下方に設けられた開口部から原料をベルトコンベア5の積載面に投下することができる。
 ベルトコンベア5と材料受ホッパー6との間に、例えば摺り切り板状の部材を設けることにより、ベルトコンベア5上に積載される石炭灰の厚さを均一にすることができる。このように、ベルトコンベア5上に積載される石炭灰の断面積(厚さ)を一定に保つことにより、ベルトコンベア5の稼働時間によって高速混練ミキサー4への石炭灰の投入量を正確に制御することが可能となる。
By providing the material receiving hopper 6 in this way, from the opening provided above the material receiving hopper 6, for example, the raw material introduced by using a heavy machine such as a backhoe or an excavator is stored, and the material receiving hopper 6 is stored downward. The raw material can be dropped on the stacking surface of the belt conveyor 5 from the opening provided.
By providing, for example, a scraped plate-shaped member between the belt conveyor 5 and the material receiving hopper 6, the thickness of the coal ash loaded on the belt conveyor 5 can be made uniform. In this way, by keeping the cross-sectional area (thickness) of the coal ash loaded on the belt conveyor 5 constant, the amount of coal ash input to the high-speed kneading mixer 4 is accurately controlled by the operating time of the belt conveyor 5. It becomes possible to do.
 スラリーホッパー7は、高速混練ミキサー4によって製造された石炭灰スラリーを一時的に貯留するための設備である。スラリーホッパー7は、支持フレーム部3Aによって支持されている。スラリーホッパー7の下部には、石炭灰スラリー導出用の配管L1が接続されており、スラリー製造装置1の二次側に石炭灰スラリーを供給可能とされている。スラリーホッパー7を備えることにより、スラリー製造装置1から石炭灰スラリーを安定して供給することができる。 The slurry hopper 7 is a facility for temporarily storing the coal ash slurry produced by the high speed kneading mixer 4. The slurry hopper 7 is supported by the support frame portion 3A. A pipe L1 for leading out coal ash slurry is connected to the lower portion of the slurry hopper 7 so that the coal ash slurry can be supplied to the secondary side of the slurry manufacturing apparatus 1. By providing the slurry hopper 7, the coal ash slurry can be stably supplied from the slurry manufacturing apparatus 1.
 階段8(8A,8B)は、支持フレーム3に設けられた作業用の床10に登るために、支持基盤2と支持フレーム3との間に掛け渡されている。具体的には、階段8Aは、支持基盤部材2Bと、支持フレーム部3Dとの間に設けられている。階段8Bは、支持基盤部材2Aと、支持フレーム部3Bとの間に設けられている。これにより、地面よりも高い位置に設けられた作業用の床10上に作業者が安全に行くことができる。階段8は、支持基盤2及び支持フレーム3に、例えばボルトによる締結等によって、着脱自在に固定されている。これにより、スラリー製造装置1を解体する際に、自由に取り外しすることができる。 The stairs 8 (8A, 8B) are laid between the support base 2 and the support frame 3 in order to climb the work floor 10 provided on the support frame 3. Specifically, the stairs 8A are provided between the support base member 2B and the support frame portion 3D. The stairs 8B are provided between the support base member 2A and the support frame portion 3B. As a result, the worker can safely go to the work floor 10 provided at a position higher than the ground. The stairs 8 are detachably fixed to the support base 2 and the support frame 3 by fastening with bolts or the like. Thereby, when dismantling the slurry manufacturing apparatus 1, it can be freely removed.
 本実施形態に適用可能なスラリー製造装置1は、最大接地圧が0.5kgf/cm以下であり、0.43kgf/cm以下であることが好ましく、0.22kgf/cm以下であることがより好ましく、0.1kgf/cm以下であることがさらに好ましい。スラリー製造装置1の最大接地圧が0.5kgf/cm以下であると、硬く安定した地盤でなくとも湿地ブルドーザが入っていける程度の地盤であれば、スラリー製造装置1を設置することができる。したがって、本実施形態のスラリー製造装置1を設置する際の設置場所として、埋立て処理開始前から陸地であった場所に限られず、後述する陸上埋立処分場の埋立処理が既に一層以上完了した場所(即ち、埋立造成地)にも設置することができる。
 スラリー製造装置1の最大接地圧は、支持基盤2を含むスラリー製造装置1の総重量(荷重)/支持基盤2の面積から決定される。本実施形態では、スラリー製造装置1の機械荷重は35,513kgであり、積載荷重を含むスラリー製造装置1の荷重は122kNである。支持基盤2の面積は90mである。これより、スラリー製造装置1の最大接地圧は122kN/90m=1.35kN/m2(=0.0135kgf/cm)となる。
Slurry manufacturing apparatus 1 can be applied to the present embodiment, the maximum contact pressure is at 0.5 kgf / cm 2 or less, it is preferably 0.43kgf / cm 2 or less, 0.22kgf / cm 2 or less Is more preferable and 0.1 kgf / cm 2 or less is further preferable. If the maximum ground pressure of the slurry manufacturing apparatus 1 is 0.5 kgf / cm 2 or less, the slurry manufacturing apparatus 1 can be installed as long as the ground is a level that allows a wetland bulldozer to enter even if the ground is not hard and stable. .. Therefore, the installation place when installing the slurry manufacturing apparatus 1 of the present embodiment is not limited to the place which was the land before the start of the landfill treatment, but the place where the landfill treatment of the landfill disposal site described later has already been completed. It can also be installed in the land reclamation area.
The maximum ground pressure of the slurry manufacturing apparatus 1 is determined from the total weight (load) of the slurry manufacturing apparatus 1 including the support base 2 / area of the support base 2. In this embodiment, the mechanical load of the slurry manufacturing apparatus 1 is 35,513 kg, and the load of the slurry manufacturing apparatus 1 including the load is 122 kN. The area of the support base 2 is 90 m 2 . From this, the maximum ground pressure of the slurry manufacturing apparatus 1 is 122 kN / 90 m 2 = 1.35 kN / m 2 (= 0.0135 kgf / cm 2 ).
 このように、陸上埋立処分場60内、あるいは陸上埋立処分場60に隣接する陸地61のいずれかの地点にスラリー製造装置1を設置することにより、スラリーポンプの供給能力をことさら高くすることなく、さらにはスラリー輸送管をことさら延長することなく、石炭灰スラリーを安定して供給することができる。また、スラリー輸送管を短くできるため、スラリー輸送管内での石炭灰スラリーの詰まりのリスクも低減させることができる。
 本実施形態のスラリー製造装置1は、充分に小型・軽量化の検討がなされており、0.2kgf/cm未満(0.194kgf/cm)の最大接地圧を実際に達成することができる。
As described above, by installing the slurry manufacturing apparatus 1 at any point in the landfill landfill 60 or on the land 61 adjacent to the landfill landfill 60, the slurry pump supply capacity is not increased so much. Furthermore, the coal ash slurry can be stably supplied without further extending the slurry transport pipe. Further, since the slurry transport pipe can be shortened, the risk of clogging of the coal ash slurry inside the slurry transport pipe can be reduced.
The slurry manufacturing apparatus 1 of the present embodiment has been sufficiently studied for reduction in size and weight, and can actually achieve a maximum ground contact pressure of less than 0.2 kgf / cm 2 (0.194 kgf / cm 2 ). ..
 本実施形態に適用可能なスラリー製造装置1は、支持基盤2、支持フレーム3、高速混練ミキサー4、ベルトコンベア5、材料受ホッパー6、スラリーホッパー7、及び階段8の各構成部材の連結部分について、任意の個所で固定を解除することができる。支持基盤2及び支持フレーム3については、各部材の連結部分について、任意の個所で固定を解除することができる。固定の解除は、例えば、締結部分のボルトを緩めることで行うことができる。これにより、本実施形態のスラリー製造装置1は、一度設置した後であっても、2以上の任意のユニット(集合体)に分割して、新たな設置場所に搬送した後、再度設置することができる。 The slurry manufacturing apparatus 1 applicable to the present embodiment relates to a connecting portion of each constituent member of the support base 2, the support frame 3, the high speed kneading mixer 4, the belt conveyor 5, the material receiving hopper 6, the slurry hopper 7, and the stairs 8. , You can release the lock at any point. With respect to the support base 2 and the support frame 3, the connection between the respective members can be released at any position. The fixation can be released, for example, by loosening the bolt at the fastening portion. As a result, even if the slurry manufacturing apparatus 1 of the present embodiment is installed once, it should be divided into two or more arbitrary units (aggregates), transported to a new installation place, and then installed again. You can
 スラリー製造装置1は、2以上のユニットに分割することができる。各ユニットは、各支持基盤部材2A,2B、各フレーム部材3A~3D、撹拌装置4、ベルトコンベア5、材料受ホッパー6、スラリーホッパー7及び階段8A,8Bから選ばれた任意の組合せとすることができる。 The slurry manufacturing apparatus 1 can be divided into two or more units. Each unit is an arbitrary combination selected from the supporting base members 2A and 2B, the frame members 3A to 3D, the stirring device 4, the belt conveyor 5, the material receiving hopper 6, the slurry hopper 7, and the steps 8A and 8B. You can
 スラリー製造装置1は、例えば、8つのユニット1A~1Hに分割することができる。
 具体的には、図5に示すように、ユニット1Aは、支持基盤部材2A、支持フレーム部3A、及びスラリーホッパー7を有して概略構成されている。ユニット1Bは、支持フレーム部3B、攪拌装置4、及び水供給機構13を有して概略構成されている。ユニット1Cは、原料投入ガイド機構12を有して概略構成されている。ユニット1Dは、支持基盤部材2B及び支持フレーム部3Cを有して概略構成されている。ユニット1Eは、支持フレーム部3D及び材料受ホッパー6を有して概略構成されている。ユニット1Fは、ベルトコンベア5から構成されている。ユニット1Gは、階段8Aから構成されている。ユニット1Hは、階段8Bから構成されている。本実施形態では、攪拌装置4を含むユニット1Bの重量を約17tとする。
The slurry manufacturing apparatus 1 can be divided into, for example, eight units 1A to 1H.
Specifically, as shown in FIG. 5, the unit 1A is roughly configured to include a support base member 2A, a support frame portion 3A, and a slurry hopper 7. The unit 1B has a supporting frame portion 3B, a stirrer 4, and a water supply mechanism 13, and is roughly configured. The unit 1C has a schematic structure including a raw material feeding guide mechanism 12. The unit 1D has a schematic structure including a support base member 2B and a support frame portion 3C. The unit 1E has a schematic structure including a support frame portion 3D and a material receiving hopper 6. The unit 1F includes a belt conveyor 5. The unit 1G includes stairs 8A. Unit 1H is composed of stairs 8B. In the present embodiment, the weight of the unit 1B including the stirring device 4 is about 17t.
 スラリー製造装置1のユニット分割数は一例であり、これに限定されない。例えば、階段8A,8bを支持基盤部材2A,2Bに取り付けたままとすることで、8未満のユニット数としてもよい。支持基盤部材2A,2Bと支持フレーム部3A,3Cとを分離することで、8超のユニット数としてもよい。スラリー製造装置1のユニット分割の位置は一例であり、これに限定されない。支持基盤2及び支持フレーム3の各部材とするための分割の位置は一例であり、これに限定されない。 The number of unit divisions of the slurry manufacturing apparatus 1 is an example, and is not limited to this. For example, the number of units may be less than 8 by keeping the stairs 8A and 8b attached to the support base members 2A and 2B. By separating the supporting base members 2A, 2B and the supporting frame portions 3A, 3C, the number of units may be more than 8. The position of unit division of the slurry manufacturing apparatus 1 is an example, and the present invention is not limited to this. The position of division for forming the respective members of the support base 2 and the support frame 3 is an example, and the present invention is not limited to this.
 ところで、従来のスラリー製造装置は、大型のサイロである材料貯蔵設備、ロードセル等の計量装置、材料を混練りするスパイラルピンミキサー、フロージェットミキサー等の混練り装置をそれぞれ複数台ずつ備える大型の建造物であった。したがって、従来のスラリー製造装置は、設置した後に解体して移設することは困難であった。 By the way, a conventional slurry manufacturing apparatus is a large-scale construction that is equipped with a plurality of kneading devices such as a material storage facility that is a large silo, a weighing device such as a load cell, a spiral pin mixer that kneads materials, and a flow jet mixer. It was a thing. Therefore, it is difficult to dismantle and relocate the conventional slurry manufacturing apparatus after the installation.
 これに対して、上述したスラリー製造装置1は、2以上のユニットに分解することができるため、一度設置した後であってもユニット単位に解体して別の場所に移設することができる。したがって、スラリー製造装置1は、スラリーポンプの供給能力をことさら高くすることなく、さらにはスラリー輸送管をことさら延長することなく、次の埋立地点にスラリー製造装置1を移設することで、石炭灰スラリーを安定して供給することができる。
 また、スラリー輸送管を短くできるため、スラリー輸送管内での石炭灰スラリーの詰まりのリスクも低減させることができる。
On the other hand, since the above-described slurry manufacturing apparatus 1 can be disassembled into two or more units, it can be disassembled in units and moved to another place even after being installed once. Therefore, the slurry manufacturing apparatus 1 can move the slurry manufacturing apparatus 1 to the next landfill point without further increasing the supply capacity of the slurry pump, and without further extending the slurry transport pipe, to thereby obtain the coal ash slurry. Can be stably supplied.
Further, since the slurry transport pipe can be shortened, the risk of clogging of the coal ash slurry inside the slurry transport pipe can be reduced.
 上述したスラリー製造装置1では、ベルトコンベア5を備える構成を一例として説明したが、これに限定されず、ベルトコンベア5及び材料受ホッパー6を除いて、高速混練ミキサー4に直接原料を投入する構成としてもよい。これにより、移設型スラリー製造装置をさらに小型化、軽量化することができる。 In the above-described slurry manufacturing apparatus 1, the configuration including the belt conveyor 5 has been described as an example, but the configuration is not limited to this, and the raw material is directly fed into the high-speed kneading mixer 4 except for the belt conveyor 5 and the material receiving hopper 6. May be This makes it possible to further reduce the size and weight of the transfer type slurry manufacturing apparatus.
 上述したスラリー製造装置1は、原料として湿灰及びクリンカアッシュを用いる構成を一例として説明したが、これに限定されず、乾灰を用いる構成としてもよい。具体的には、高速混練ミキサー4の上方もしくは側方に石炭灰(乾灰)サイロを設ける構成としてもよい。 The above-described slurry manufacturing apparatus 1 has been described as an example of a configuration using wet ash and clinker ash as raw materials, but the present invention is not limited to this, and a configuration using dry ash may be used. More specifically, a coal ash (dry ash) silo may be provided above or at the side of the high speed kneading mixer 4.
「石炭灰スラリーの製造方法」
 上述したスラリー製造装置1を用いた石炭灰スラリーの製造方法について、原料として湿灰及びクリンカアッシュを用いる場合を一例として説明する。
 本実施形態に適用可能なスラリー製造装置1は、石炭灰スラリーの原料として、湿灰及びクリンカアッシュを用いることができる。原料の保管には、乾灰と異なり、大型のサイロを必要としない。例えば、図1に示すように、移設型スラリー製造装置1の隣に灰仮置場40を設けて保管することができる。
"Method for producing coal ash slurry"
A method for producing a coal ash slurry using the above-described slurry producing apparatus 1 will be described by taking as an example the case of using wet ash and clinker ash as raw materials.
The slurry manufacturing apparatus 1 applicable to this embodiment can use wet ash and clinker ash as raw materials for the coal ash slurry. Unlike dry ash, storage of raw materials does not require large silos. For example, as shown in FIG. 1, an ash temporary storage 40 can be provided next to the transfer-type slurry manufacturing apparatus 1 for storage.
 先ず、原料である湿灰及びクリンカアッシュを材料受ホッパー6に投入する。具体的には、例えば、バックホウ、ショベルカー等によって野積みされている湿灰及びクリンカアッシュを運搬する。次いで、材料受ホッパー6から一定量の原料をベルトコンベア5の積載面に供給する。 First, the raw material wet ash and clinker ash are put into the material receiving hopper 6. Specifically, for example, the wet ash and the clinker ash that are piled up by a backhoe, a shovel car, etc. are transported. Then, a certain amount of raw material is supplied from the material receiving hopper 6 to the loading surface of the belt conveyor 5.
 ベルトコンベア5を運転することにより、積載した原料を原料混練ミキサー4の投入口に設けられた原料投入ガイド機構12に運搬し、所定量の原料を高速混練ミキサー4に供給する。本実施形態のスラリー製造装置1は、計量装置を備えていないが、原料を運搬する際のベルトコンベア5の稼働時間を計測することによって、原料の投入量を計量することができる。次いで、水供給機構13から高速混練ミキサー4内に水を供給する。高速混練ミキサー4内への原料及び水の供給量は、厳密に管理する必要がないが、原料の含水率を一日数回計測した上で、その値に基づいた補正をして算出することが好ましい。 By operating the belt conveyor 5, the loaded raw materials are conveyed to the raw material feeding guide mechanism 12 provided at the feeding port of the raw material kneading mixer 4, and a predetermined amount of raw material is supplied to the high speed kneading mixer 4. The slurry manufacturing apparatus 1 of the present embodiment does not include a measuring device, but the amount of raw material input can be measured by measuring the operating time of the belt conveyor 5 when transporting the raw material. Then, water is supplied from the water supply mechanism 13 into the high-speed kneading mixer 4. The amount of raw material and water supplied to the high-speed kneading mixer 4 does not need to be strictly controlled, but it can be calculated by measuring the water content of the raw material several times a day and making a correction based on that value. preferable.
 高速混練ミキサー4を稼働して、石炭灰スラリーを製造する。高速混練ミキサー4が垂直ミキサーの場合、インバーター制御によって130~156rpmの回転数とすることにより、約7~15秒程度で1バッチの石炭灰スラリーを製造することができる。製造されるスラリーの品質は、スラリー輸送管内にて、石炭灰スラリーの詰まりが生じない範囲であればよく、必ずしもダマ状のものがなくなるまで混練する必要はない。 Operate the high-speed kneading mixer 4 to produce a coal ash slurry. When the high-speed kneading mixer 4 is a vertical mixer, one batch of coal ash slurry can be produced in about 7 to 15 seconds by controlling the rotation speed at 130 to 156 rpm by inverter control. The quality of the slurry to be produced may be within the range where the coal ash slurry is not clogged in the slurry transport pipe, and it is not always necessary to knead it until there is no lump.
 本実施形態の埋立造成地の生産方法では、多量のブリーディングが出ない程度の配合であれば、石炭灰スラリーの含水比は特に限定されるものではない。具体的には、石炭灰スラリーの含水比は35%以上40%以下とすることが好ましい。石炭灰スラリーの含水比が上記範囲内であれば、ブリーディングの発生が少なく、埋立密度は含水比が減少するほど増加するために好ましい。 In the method for producing landfill land according to the present embodiment, the water content of the coal ash slurry is not particularly limited as long as the blending does not cause a large amount of bleeding. Specifically, the water content of the coal ash slurry is preferably 35% or more and 40% or less. When the water content of the coal ash slurry is within the above range, bleeding is less likely to occur and the landfill density increases as the water content decreases, which is preferable.
 製造された石炭灰スラリーを高速混練ミキサー4からスラリーホッパー7に移送して、一時的に貯留する。そして、埋立設備70の求めに応じて、スラリーホッパー7の下部に設けられた石炭灰スラリー導出用の配管L1から、スラリー製造装置1の二次側に石炭灰スラリーを供給することができる。 The produced coal ash slurry is transferred from the high speed kneading mixer 4 to the slurry hopper 7 and temporarily stored. Then, according to the demand of the landfill facility 70, the coal ash slurry can be supplied to the secondary side of the slurry manufacturing apparatus 1 from the coal ash slurry derivation pipe L1 provided in the lower portion of the slurry hopper 7.
(埋立造成地の生産方法)
 本発明を適用した一実施形態である埋立造成地の生産方法の構成について説明する。本実施形態の埋立造成地の生産方法は、上述した埋立設備70を用いて埋立造成地を生産する方法(すなわち、陸上埋立処分場の埋立方法)である。
(Production method for landfill land)
A configuration of a method for producing a landfill site, which is an embodiment to which the present invention is applied, will be described. The landfill landfill production method of the present embodiment is a method of producing landfill landfill by using the landfill facility 70 described above (that is, a landfill landfill landfill method).
 本実施形態の埋立造成地の生産方法は、陸上埋立処分場60の埋立区域を、所要の容積を有する1以上の埋立領域に区画する工程(第1工程)と、スラリー製造装置(移設型スラリー製造装置)1と配管を設置する工程(第2工程)と、スラリー製造装置1を稼働して、石炭灰のスラリーを生成する工程(第3工程)と、スラリー製造装置1からいずれかの埋立領域に、乾灰、湿灰及びクリンカアッシュの少なくとも1つを含む石炭灰を原料として生成されたスラリー(石炭灰スラリー)を当該埋立領域の容積を満たすまで投入する工程(第4工程)と、埋立領域内のスラリーを乾燥させる工程(第5工程)と、を備え、区画された埋立領域へのスラリー投入が完了するまで、上記第3~第5工程を繰り返す方法である。
 以下、各工程について、詳細に説明する。
The method for producing landfill land according to the present embodiment includes a step (first step) of partitioning the landfill area of the landfill landfill site 60 into one or more landfill areas having a required volume, and a slurry manufacturing apparatus (transfer type slurry). Manufacturing apparatus 1 and a step of installing pipes (second step), a step of operating the slurry manufacturing apparatus 1 to generate a slurry of coal ash (third step), and one of the landfills from the slurry manufacturing apparatus 1. In the area, a step of adding a slurry (coal ash slurry) generated from coal ash containing at least one of dry ash, wet ash and clinker ash as a raw material until the volume of the landfill area is satisfied (fourth step), A method of drying the slurry in the landfill area (fifth step), and repeating the above third to fifth steps until the slurry is completely charged into the partitioned landfill area.
Hereinafter, each step will be described in detail.
「第1工程」
 陸上埋立処分場60を、所要の容積を有する1以上の埋立領域に区画する。
 具体的には、図1に示すように、陸上埋立処分場60を横断するように通路Rを設けるとともに、この通路Rを挟むように、略矩形の埋立区域A~Dに分割する。次いで、各埋立区域A~Dについて、埋立領域(1)~(8)にそれぞれ区画(分割)する。各埋立区域A~Dにおいて、各埋立領域(1)~(8)が、埋立単位となる。図6は、本実施形態の埋立造成地の生産方法に適用する埋立区域Aの拡大図である。
"First step"
The landfill disposal site 60 is divided into one or more landfill areas having a required volume.
Specifically, as shown in FIG. 1, a passage R is provided so as to cross the landfill disposal site 60, and the land R is divided into substantially rectangular landfill areas A to D so as to sandwich the passage R. Next, each of the landfill areas A to D is divided (divided) into landfill areas (1) to (8). In each of the landfill areas A to D, each of the landfill areas (1) to (8) serves as a landfill unit. FIG. 6 is an enlarged view of the landfill area A applied to the method for producing a landfill site according to this embodiment.
 図7は、本実施形態の埋立造成地の生産方法に適用可能な埋立領域の構成の一例を示す斜視図である。図7に示すように、埋立区域Aの埋立領域(1)は、仕切り(畔)30によって埋立範囲が区画されている。仕切り30は、バックホウ等の施工機械で所定の高さに構築された堰(せき)である。 FIG. 7 is a perspective view showing an example of the configuration of a landfill area applicable to the method for producing a landfill site according to this embodiment. As shown in FIG. 7, the landfill area (1) of the landfill area A has a landfill range defined by a partition (side) 30. The partition 30 is a weir constructed at a predetermined height with a construction machine such as a backhoe.
 埋立領域を区画する仕切り30は、スラリーを投入した際に当該埋立領域の側壁として機能するものであれば、特に限定されるものではない。仕切り30としては、埋立領域A-(1)の周囲を取り囲むように設けられた畔を用いることができる。 The partition 30 that partitions the landfill region is not particularly limited as long as it functions as a side wall of the landfill region when the slurry is charged. As the partition 30, a bank provided so as to surround the periphery of the landfill area A- (1) can be used.
 仕切り30の材質は、特に限定されない。仕切り30の材質としては、埋立領域A-(1)内に投入されるスラリーと同じ石炭灰を少なくとも一部に含むものが好ましく、石炭灰のみで形成されるものがより好ましい。 The material of the partition 30 is not particularly limited. As a material of the partition 30, a material containing at least a part of the same coal ash as the slurry charged in the landfill area A- (1) is preferable, and a material formed of only coal ash is more preferable.
 埋立領域の形状は、特に限定されない。図7に示すように、コンクリートポンプ車80を用いて埋立領域A-(1)に投入したスラリーを広げて厚みを均一にすることを想定した場合、埋立領域A-(1)の形状は、周囲が仕切り30で取り囲まれた矩形であることが好ましい。 The shape of the landfill area is not particularly limited. As shown in FIG. 7, when it is assumed that the slurry put into the landfill area A- (1) is spread using the concrete pump truck 80 to make the thickness uniform, the shape of the landfill area A- (1) is as follows: It is preferable that the periphery is a rectangle surrounded by the partition 30.
 仕切り30の高さ(埋立面からの高さ)Hは、特に限定されるものではなく、埋め立てに用いる石炭灰スラリーの含水比に応じて適宜選択することができる。 The height (height from the landfill surface) H of the partition 30 is not particularly limited and can be appropriately selected according to the water content of the coal ash slurry used for landfill.
 本発明者らが検討した結果、石炭灰スラリーの含水比が35~40%の範囲内である場合、埋め立てたスラリー上に重機などが乗っても地盤が液状化しない限度の含水比26~27%となるまで自然乾燥させるのに必要な日数は、表1に示す通りである。 As a result of examination by the present inventors, when the water content of the coal ash slurry is in the range of 35 to 40%, the water content of 26 to 27, which is the limit at which the ground is not liquefied even when heavy equipment is put on the landfilled slurry The number of days required for natural drying to reach 0% is shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1に示すように、陸上埋立処分場60においてスラリー埋立てを実施する場合、スラリー厚を大きくすると(例えば、スラリー厚:50cm)、含水比26~27%になるまで乾燥するのに多くの日数を要する。これに対して、30cm程度のスラリー厚となるように埋め立てた場合では、7~8日程度で含水比26~27%に乾燥する(すなわち、埋立部は固まる)。 As shown in Table 1, when carrying out slurry reclamation at the landfill disposal site 60, if the slurry thickness is increased (for example, slurry thickness: 50 cm), it takes a lot of time to dry until the water content ratio becomes 26 to 27%. It takes days. On the other hand, when the landfill is performed so that the slurry thickness is about 30 cm, the water content is dried to 26 to 27% in about 7 to 8 days (that is, the landfill is hardened).
 したがって、仕切り30の高さ(埋立面からの高さ)Hとしては、埋め立てに用いる石炭灰スラリーの含水比が35~40%の範囲内である場合では、10~60cmとすることができ、20~40cmとすることが好ましい。 Therefore, the height (height from the landfill surface) H of the partition 30 can be 10 to 60 cm when the water content of the coal ash slurry used for landfill is in the range of 35 to 40%. It is preferably 20 to 40 cm.
 仕切り30の幅Wは、特に限定されるものではなく、埋め立ての際に用いるコンクリートポンプ車80の大きさに応じて適宜選択することができる。仕切り30の幅Wとしては、5~60mとすることができる。例えば、コンクリートポンプ車80として90~110m/h級のものを用いる場合、コンクリートポンプ車80のアーム長さが25mとなるため、幅Wとしてはその倍数となる25m、50mとすることが好ましい。 The width W of the partition 30 is not particularly limited and can be appropriately selected according to the size of the concrete pump truck 80 used at the time of landfill. The width W of the partition 30 can be set to 5 to 60 m. For example, when the concrete pump truck 80 of 90 to 110 m 3 / h class is used, the arm length of the concrete pump truck 80 is 25 m, so the width W is preferably a multiple of 25 m or 50 m. ..
 仕切り30の長さLは、特に限定されるものではなく、スラリー供給源であるスラリー製造装置1の一日の生産量に応じて適宜選択することができる。仕切り30の長さLとしては、10~120mとすることができる。例えば、スラリー製造装置1として一日の生産量が400mのものを用い、スラリー厚:30cm、仕切り30の幅W:25mとして埋め立てる場合、長さLとしては約55mとすることができる。仕切り30の幅W:50mとして埋め立てる場合、長さLとして約25mとすることができる。 The length L of the partition 30 is not particularly limited and can be appropriately selected according to the daily production amount of the slurry manufacturing apparatus 1 which is a slurry supply source. The length L of the partition 30 can be 10 to 120 m. For example, when the slurry production apparatus 1 having a daily production amount of 400 m 3 is used and the land thickness is 30 cm and the width W of the partition 30 is 25 m, the length L can be about 55 m. In the case of landfilling with the width W of the partition 30 being 50 m, the length L can be about 25 m.
 すなわち、仕切り30によって区画された埋立領域の容積と、スラリー供給源であるスラリー製造装置1の一日の生産量とが一致するように、埋立領域のサイズ(L×W×H)を設計することが好ましい。 That is, the size (L × W × H) of the landfill region is designed so that the volume of the landfill region partitioned by the partition 30 and the daily production amount of the slurry manufacturing apparatus 1 that is the slurry supply source match. Preferably.
 埋立区域A~Dにおいて、各埋立区域が碁盤目状となるように埋立領域(1)~(8)をそれぞれ区画することが好ましい。各埋立区域を分割して埋立領域を区画する際、仕切り30を用いることで、隣接する埋立領域の間で仕切30を共有することができるため、埋立領域ごとに個別に仕切り30を設ける必要がなくなり効率的である。 In each of the landfill areas A to D, it is preferable to divide the landfill areas (1) to (8) so that each landfill area has a grid pattern. When partitioning the landfill area by dividing each landfill area, it is possible to share the partition 30 between adjacent landfill areas by using the partition 30, so it is necessary to provide the partition 30 individually for each landfill area. Eliminates efficiency.
 各埋立区域A~Dを分割して埋立領域を区画する際、分割数は特に限定されないが、埋め立てに用いる石炭灰スラリーの含水比を35~40%の範囲内とし、30cm程度のスラリー厚となるように埋め立てた場合に7~8日程度で乾燥することから、8分割前後とすることが好ましい。これにより、埋立領域(1)~(8)を埋立領域(1)から順に埋め立てた際、8日後には最初に埋め立てた埋立領域(1)の乾燥が完了するため、埋立領域(1)に再び石炭灰スラリーを投入して埋め立てることができる。 When dividing the landfill areas A to D to divide the landfill area, the number of divisions is not particularly limited, but the water content of the coal ash slurry used for landfill is within the range of 35 to 40%, and the slurry thickness is about 30 cm. When it is landfilled so that it will be dried in about 7 to 8 days, it is preferably divided into 8 parts. As a result, when the landfill areas (1) to (8) are landfilled in order from the landfill area (1), the first landfill area (1) is completely dried after 8 days. The coal ash slurry can be added again for landfilling.
 各埋立区域A~Dを分割して埋立領域(1)~(8)に区画する際、各埋立領域(1)~(8)の形状は限定されるものではない。各埋立領域(1)~(8)の形状としては、全て同一の形状であってもよいし、それぞれ別の形状であってもよい。例えば、図6に示すように、2種類の形状の組み合わせとしてもよい。具体的には、図6に示す埋立区域Aでは、埋立領域(1)~(4)のサイズ(L×W×H)を25m×110m×0.3mとし、埋立領域(5)~(8)のサイズ(L×W×H)を50m×50m×0.3mとした場合を一例として示している。 When the landfill areas A to D are divided and divided into landfill areas (1) to (8), the shapes of the landfill areas (1) to (8) are not limited. The landfill regions (1) to (8) may have the same shape or different shapes. For example, as shown in FIG. 6, a combination of two types of shapes may be used. Specifically, in the landfill area A shown in FIG. 6, the size (L × W × H) of the landfill areas (1) to (4) is set to 25 m × 110 m × 0.3 m, and the landfill areas (5) to (8). The size (L × W × H) of) is set to 50 m × 50 m × 0.3 m as an example.
「第2工程」
 図1に示すように、陸上埋立処分場60の中央に設けられた通路Rの、分割された埋立区域A~Dの中央付近となる地点P1を設置場所として選定して、図2及び図3に示すスラリー製造装置(移設型スラリー製造装置)1を設置する。
 具体的には、図5に示すように、スラリー製造装置1の8個に分割されたユニット1A~1Hをそれぞれトラックで運搬し、クレーンで積み下ろして、ユニット1A~1Hを組み立てる。その際、図4に示すように、調整用ボルト9Bによって、機械設備のレベル調整をmm単位で行うことが好ましい。
"Second step"
As shown in FIG. 1, a point P1 in the vicinity of the center of the divided landfill areas A to D of the passage R provided at the center of the landfill landfill 60 is selected as the installation site, and the location P1 is selected as shown in FIGS. The slurry manufacturing apparatus (transfer type slurry manufacturing apparatus) 1 shown in 1 is installed.
Specifically, as shown in FIG. 5, the eight units 1A to 1H of the slurry manufacturing apparatus 1 are respectively transported by a truck and loaded and unloaded by a crane to assemble the units 1A to 1H. At that time, as shown in FIG. 4, it is preferable that the level of the mechanical equipment is adjusted in mm by the adjusting bolt 9B.
 図1及び図6に示すように、スラリー製造装置1のスラリーホッパー7の下部に設けられた石炭灰スラリー導出用の配管L1をスラリーポンプ14に接続する。次に、スラリーポンプ14に接続された輸送管L2を埋立区域Aの埋立領域(1)まで配設する。
 具体的には、長さ約4mの配管を複数用意し、これらを連結することで埋立領域(1)まで延ばして設置する。
As shown in FIGS. 1 and 6, a pipe L1 for leading out coal ash slurry from the slurry hopper 7 of the slurry manufacturing apparatus 1 is connected to a slurry pump 14. Next, the transportation pipe L2 connected to the slurry pump 14 is arranged up to the landfill area (1) of the landfill area A.
Specifically, a plurality of pipes each having a length of about 4 m are prepared, and by connecting these pipes, the pipes are extended to the landfill region (1) and installed.
 図6中に示す(a)の位置に配置されたコンクリートポンプ車80のホッパー部に、輸送管L2の先端を配置する。そして、コンクリートポンプ車80に接続されたフレキシブルホースの先端が、埋立領域A-(1)の仕切り30の内側となるように配設する。 The tip of the transport pipe L2 is arranged in the hopper portion of the concrete pump truck 80 arranged at the position (a) shown in FIG. Then, the end of the flexible hose connected to the concrete pump truck 80 is arranged so as to be inside the partition 30 of the landfill area A- (1).
「第3工程」
 スラリー製造装置1を稼働して、石炭灰のスラリーを生成する。
 具体的には、先ず、図1、図2及び図3に示すように、灰仮置場40に野積みされている湿灰及びクリンカアッシュをバックホウ、ショベルカー等によって材料受ホッパー6に運搬する。次いで、材料受ホッパー6から一定量の原料をベルトコンベア5の積載面に供給する。
"Third step"
The slurry manufacturing apparatus 1 is operated to generate a coal ash slurry.
Specifically, first, as shown in FIGS. 1, 2 and 3, the wet ash and clinker ash that are piled up in the temporary ash storage 40 are transported to the material receiving hopper 6 by a backhoe, a shovel car, or the like. Then, a certain amount of raw material is supplied from the material receiving hopper 6 to the loading surface of the belt conveyor 5.
 ベルトコンベア5を運転して、所定量の原料を高速混練ミキサー4に供給する。
 原料を運搬する際のベルトコンベア5の稼働時間を計測することによって、原料の投入量を計量する。次いで、高速混練ミキサー4内に水分を供給し、高速混練ミキサー4を稼働して、含水比が35~40%の範囲内の石炭灰スラリーを製造する。約15秒程度で1バッチの石炭灰スラリーを製造することができる。
The belt conveyor 5 is operated to supply a predetermined amount of raw material to the high speed kneading mixer 4.
The amount of raw material input is measured by measuring the operating time of the belt conveyor 5 when transporting the raw material. Then, water is supplied into the high-speed kneading mixer 4 and the high-speed kneading mixer 4 is operated to produce a coal ash slurry having a water content ratio of 35 to 40%. One batch of coal ash slurry can be produced in about 15 seconds.
 製造された石炭灰スラリーを高速混練ミキサー4からスラリーホッパー7に移送して、一時的に貯留する。そして、図1に示すように、スラリーホッパー7の下部に設けられた石炭灰スラリー導出用の配管L1から、スラリーポンプ14を介して輸送管L2へ石炭灰スラリーを供給する。 The produced coal ash slurry is transferred from the high speed kneading mixer 4 to the slurry hopper 7 and temporarily stored. Then, as shown in FIG. 1, the coal ash slurry is supplied to the transportation pipe L2 via the slurry pump 14 from the coal ash slurry derivation pipe L1 provided in the lower portion of the slurry hopper 7.
「第4工程」
 スラリー製造装置1からいずれかの埋立領域に、石炭灰スラリーを当該埋立領域の容積を満たすまで投入する。
 具体的には、図6中に示す(a)の位置に設置されたコンクリートポンプ車80から石炭灰スラリーを排出して、埋立領域(1)(25m×110m×0.3m)の内側へ石炭灰スラリーを流し込む。区画内に流し込まれた石炭灰スラリーは自身の流動性によって自然に広がっていくが、スラリー表面には自然に1/10~1/20程度の勾配が付くため、コンクリートポンプ車80のブーム先端に取り付けたホースの先端にてスラリーを広げて厚みを均一にする。
"Fourth step"
Coal ash slurry is poured from the slurry manufacturing apparatus 1 into any of the landfill areas until the volume of the landfill area is filled.
Specifically, the coal ash slurry is discharged from the concrete pump truck 80 installed at the position (a) shown in FIG. 6, and coal is discharged to the inside of the landfill region (1) (25 m × 110 m × 0.3 m). Pour the ash slurry. The coal ash slurry poured into the compartment spreads naturally due to its own fluidity, but the slurry surface naturally has a gradient of about 1/10 to 1/20, so at the boom tip of the concrete pump truck 80. Spread the slurry at the end of the attached hose to make the thickness uniform.
 コンクリートポンプ車80のブーム範囲が25mの場合、埋立領域(1)の上側半分(図6中に示す斜線部分)の埋め立てが終わると、埋立領域(1)の下側半分にはブームが届かないため、埋め立てができなくなる。 When the boom range of the concrete pump truck 80 is 25 m, when the landing of the upper half of the landfill area (1) (the hatched portion in FIG. 6) is completed, the boom does not reach the lower half of the landfill area (1). Therefore, the landfill cannot be done.
 そこで、スラリー製造装置1からの石炭灰スラリーの供給を一旦停止する。次に、コンクリートポンプ車80とスラリー輸送管L2との接続を解除し、コンクリートポンプ車80を図6中に示す(b)の位置に移設する。輸送管L2については、これを構成する配管を適宜切り離し、任意の位置で再び連結することで、図6中に示す(b)の位置まで延設する。次いで、(b)の位置に配置されたコンクリートポンプ車80のホッパー部に、輸送管L2の先端を接続した後、スラリー製造装置1からの石炭灰スラリーの供給を再開して、埋立領域(1)の下側半分の埋め立てを行う。なお、切り離した配管については、その場から撤去せずに作業の邪魔にならない場所に残置しておく。 Therefore, the supply of coal ash slurry from the slurry manufacturing apparatus 1 is temporarily stopped. Next, the connection between the concrete pump truck 80 and the slurry transport pipe L2 is released, and the concrete pump truck 80 is moved to the position (b) shown in FIG. The transport pipe L2 is extended to the position (b) shown in FIG. 6 by appropriately disconnecting the pipes constituting the transport pipe and reconnecting the pipe at an arbitrary position. Next, after connecting the tip of the transport pipe L2 to the hopper portion of the concrete pump truck 80 arranged at the position of (b), supply of the coal ash slurry from the slurry manufacturing apparatus 1 is restarted, and the landfill area (1 ) Landfill the lower half. The separated pipes should be left in a place where they will not interfere with the work without removing them from the place.
「第5工程」
 埋立領域内に投入された石炭灰スラリーを乾燥させる。
 具体的には、埋立領域に投入された石炭灰スラリーの石炭灰含水比が概ね27%以下となるまで乾燥させる。石炭灰スラリーの乾燥方法は、特に限定されない。石炭灰スラリーの乾燥方法としては、自然乾燥、送風機を用いた乾燥等が挙げられるが、自然乾燥によって乾燥させることが好ましい。石炭灰スラリーを自然乾燥させる場合にかかる日数は、埋立領域に投入した初期の石炭灰スラリーの含水比と、埋立領域に投入したスラリー厚とによって変動する。上述したように、石炭灰スラリーの含水比が35~40%の範囲内であり、スラリー厚が30cm程度であれば、7~8日程度自然乾燥させることで含水比26~27%程度に乾燥する。
"Fifth step"
The coal ash slurry charged in the landfill area is dried.
Specifically, the coal ash slurry charged in the landfill area is dried until the coal ash water content ratio becomes approximately 27% or less. The method for drying the coal ash slurry is not particularly limited. Examples of the method for drying the coal ash slurry include natural drying and drying using a blower, but it is preferable to dry by natural drying. The number of days required for naturally drying the coal ash slurry varies depending on the water content ratio of the initial coal ash slurry charged in the landfill region and the slurry thickness charged in the landfill region. As described above, if the water content of the coal ash slurry is within the range of 35 to 40% and the slurry thickness is about 30 cm, it is dried to the water content of about 26 to 27% by natural drying for about 7 to 8 days. To do.
 本実施形態の埋立造成地の生産方法によれば、乾燥した石炭灰スラリーの表面から粉塵等が発生しないため、粉塵等の飛散防止対策としてスラリー表面の上に即日覆土、あるいは中間覆土を設ける必要がない。したがって、覆土を設ける作業が不要となるため、作業効率に優れるとともに、覆土の容量分だけ陸上埋立処分場60を有効活用できる。 According to the method for producing landfill land according to the present embodiment, since dust or the like is not generated from the surface of the dried coal ash slurry, it is necessary to provide soil immediately on the slurry surface or an intermediate soil on the slurry surface as a measure for preventing dust scattering. There is no. Therefore, the work of providing the soil is not required, and the work efficiency is excellent, and the landfill disposal site 60 can be effectively utilized by the capacity of the soil.
「第6工程」
 本実施形態の埋立造成地の生産方法では、上述した第4工程が完了し、第5工程を行うと同時に、輸送管L2を埋立区域Aの埋立領域(1)から次の埋立対象となる埋立領域A-(2)まで移動させる。
 具体的には、埋立領域(1)の埋め立てが完了した後、スラリー製造装置1からの石炭灰スラリーの供給を一旦停止する。次に、コンクリートポンプ車80とスラリー輸送管L2との接続を解除し、コンクリートポンプ車80を図6中に示す(c)の位置に移設する。輸送管L2については、これを構成する配管を適宜切り離し、任意の位置で再び連結することで、図6中に示す(c)の位置まで延設する。次いで、(c)の位置に配置されたコンクリートポンプ車80のホッパー部に、輸送管L2の先端を配置した後、スラリー製造装置1からの石炭灰スラリーの供給を再開して、埋立領域(2)(25m×110m×0.3m)の上側半分の埋め立てを行う。なお、切り離した配管については、その場から撤去せずに作業の邪魔にならない場所に残置しておく。
"Sixth step"
In the method of producing landfill land according to the present embodiment, the above-described fourth step is completed and the fifth step is performed, and at the same time, the transportation pipe L2 is moved from the landfill area (1) of the landfill area A to the next landfill target. Move to area A- (2).
Specifically, after the landfill in the landfill area (1) is completed, the supply of the coal ash slurry from the slurry manufacturing apparatus 1 is temporarily stopped. Next, the connection between the concrete pump truck 80 and the slurry transport pipe L2 is released, and the concrete pump truck 80 is moved to the position (c) shown in FIG. The transport pipe L2 is extended to the position (c) shown in FIG. 6 by appropriately disconnecting the pipes constituting the transport pipe L and connecting them again at an arbitrary position. Next, after disposing the tip of the transport pipe L2 in the hopper portion of the concrete pump truck 80 arranged at the position of (c), the supply of the coal ash slurry from the slurry manufacturing apparatus 1 is restarted, and the landfill area (2 ) (25 m × 110 m × 0.3 m) is filled up in the upper half. The separated pipes should be left in a place where they will not interfere with the work without removing them from the place.
 埋立領域(2)の上側半分の埋め立てが完了した後、スラリー製造装置1からの石炭灰スラリーの供給を一旦停止する。次に、コンクリートポンプ車80とスラリー輸送管L2との接続を解除し、コンクリートポンプ車80を図6中に示す(d)の位置に移設する。輸送管L2については、これを構成する配管を適宜切り離し、任意の位置で再び連結することで、図6中に示す(d)の位置まで延設する。次いで、(d)の位置に配置されたコンクリートポンプ車80のホッパー部に、輸送管L2の先端を配置した後、スラリー製造装置1からの石炭灰スラリーの供給を再開して、埋立領域(2)の下側半分の埋め立てを行う。切り離した配管については、その場から撤去せずに作業の邪魔にならない場所に残置しておく。 After the landfill of the upper half of the landfill area (2) is completed, the supply of coal ash slurry from the slurry manufacturing apparatus 1 is temporarily stopped. Next, the connection between the concrete pump truck 80 and the slurry transport pipe L2 is released, and the concrete pump truck 80 is moved to the position (d) shown in FIG. The transportation pipe L2 is extended to the position (d) shown in FIG. 6 by appropriately disconnecting the pipes constituting the transportation pipe L2 and connecting them again at an arbitrary position. Next, after arranging the tip of the transport pipe L2 in the hopper portion of the concrete pump truck 80 arranged at the position of (d), supply of the coal ash slurry from the slurry manufacturing apparatus 1 is restarted, and the landfill area (2 ) Landfill the lower half. Keep the separated pipes in a place where they will not interfere with the work without removing them from the place.
 このように、本実施形態の埋立造成地の生産方法では、埋立区域Aの区画された埋立領域(1)~(8)へのスラリー投入が完了するまで、上記第3~第6工程を繰り返す。
 具体的には、図6に示す埋立領域(3)及び(4)については、切り離した配管を再び連結しながら、あるいは連結した配管を再び切り離しながら、上述した埋立領域(1)及び(2)と同様に埋め立てを実施する。
 図6に示す埋立領域(5)~(8)(50m×50m×0.3m)については、上述した埋立領域(1)~(4)と同様に、それぞれ2回に分けて埋め立てを行う。その際、コンクリートポンプ車80の設置場所は、埋立領域(5)~(8)に隣接する位置であれば、特に限定されない。
 埋立区域Aの全ての埋立領域(1)~(8)の埋め立てが完了した後、他の埋立区域B,C,Dについても同様にして、区画された埋立領域(1)~(8)の埋め立てを行う。
As described above, in the method of producing landfill land according to the present embodiment, the above third to sixth steps are repeated until the slurry is completely charged into the divided landfill areas (1) to (8) in the landfill area A. ..
Specifically, regarding the landfill areas (3) and (4) shown in FIG. 6, the landfill areas (1) and (2) described above are reconnected while the separated pipes are connected again or the connected pipes are disconnected again. Landfill is carried out in the same manner as in.
As for the landfill areas (5) to (8) (50 m × 50 m × 0.3 m) shown in FIG. 6, the landfill is performed twice in the same manner as the landfill areas (1) to (4) described above. At that time, the installation place of the concrete pump vehicle 80 is not particularly limited as long as it is a position adjacent to the landfill areas (5) to (8).
After the landfill of all the landfill areas (1) to (8) of the landfill area A is completed, the other landfill areas B, C, and D are similarly subjected to the divided landfill areas (1) to (8). Landfill.
「第7工程」
 本実施形態の埋立造成地の生産方法では、全ての埋立区域A~Dの各埋立領域(1)~(8)の1層目の埋め立てが完了(埋立領域に投入されたスラリーが乾燥)した後、当該埋立区域A~D上に新たな埋立領域(1)~(8)をそれぞれ区画してスラリーを新たに投入する。
 具体的には、上記第1工程、第3~第6工程を繰り返して行う。このように、埋立区域A~Dの各埋立領域(1)~(8)に2層目以降を積層していくことで、埋立造成地を生産することができる。
"Seventh step"
In the method of producing landfill land according to the present embodiment, the landfill of the first layer of each of the landfill areas (1) to (8) of all the landfill areas A to D is completed (the slurry that has been put into the landfill area is dried). After that, new landfill areas (1) to (8) are partitioned on the landfill areas A to D, and the slurry is newly charged.
Specifically, the first step and the third to sixth steps are repeated. In this way, the landfill land can be produced by stacking the second and subsequent layers on each of the landfill regions (1) to (8) in the landfill areas A to D.
「第8工程」
 本実施形態の埋立造成地の生産方法では、図1に示すように全ての埋立区域A~Dの各埋立領域(1)~(8)が所定の厚さ(例えば、1層0.3mとして3層分の0.9m程度)となるまで埋め立てが完了した場合(すなわち、地点P1に設置されたスラリー製造装置1からスラリーを搬送可能な範囲内の全ての埋立領域への投入が完了した場合)、スラリー製造装置1の稼働を停止し、スラリー製造装置1を2以上の集合体に分割するとともに、陸上埋立処分場60の新たな設置場所P2に、スラリー製造装置1を移設する。
"Eighth process"
In the method for producing landfill land according to the present embodiment, as shown in FIG. 1, each of the landfill areas (1) to (8) in all the landfill areas A to D has a predetermined thickness (for example, one layer is 0.3 m). When the landfill is completed until it reaches about 0.9 m for 3 layers (that is, when the slurry filling from the slurry manufacturing apparatus 1 installed at the point P1 to all the landfill areas within the transportable range is completed) ), The operation of the slurry manufacturing apparatus 1 is stopped, the slurry manufacturing apparatus 1 is divided into two or more aggregates, and the slurry manufacturing apparatus 1 is relocated to a new installation place P2 of the landfill landfill 60.
 具体的には、図5に示すように、スラリー製造装置1を8個のユニット1A~1Hに分割するとともに、現在の設置場所とは異なる新たな設置場所にスラリー製造装置1を移設する。例えば、図1に示すように、陸上埋立処分場60の通路Rに設けられた設置場所P1から離れた設置場所P2を選定し、スラリー製造装置1を設置することができる。これにより、新たな埋立対象となる埋立区域に近い場所にスラリー製造装置1を設置することで、新たな埋立区域内の埋立領域を埋立てすることができる。 Specifically, as shown in FIG. 5, the slurry manufacturing apparatus 1 is divided into eight units 1A to 1H, and the slurry manufacturing apparatus 1 is moved to a new installation place different from the current installation place. For example, as shown in FIG. 1, the slurry manufacturing apparatus 1 can be installed by selecting an installation location P2 that is distant from the installation location P1 provided in the passage R of the landfill landfill 60. Thus, by installing the slurry manufacturing apparatus 1 at a place near the new landfill target landfill area, the landfill area in the new landfill area can be landfilled.
(埋立造成地)
 本実施形態の埋立造成地の生産方法によって得られた埋立造成地は、水面埋立処分場の埋立に用いるスラリー埋立の手法を、陸上埋立処分場の埋立において適用したため、埋立密度を1.18t/m以上とすることができる。なお、埋立造成地の埋立密度としては、1.20t/m以上とすることが好ましく、1.22t/m以上とすることがより好ましい。
(Reclaimed land)
The landfill landfill obtained by the method for producing landfill landfill according to the present embodiment has a landfill density of 1.18 t / since the slurry landfill method used for landfill of the surface landfill landfill is applied to the landfill landfill landfill. It can be m 3 or more. As the landfill density of landfill reclamation land, preferably in a 1.20 T / m 3 or more, and more preferably to 1.22t / m 3 or more.
 本実施形態の埋立造成地の生産方法によって得られた埋立造成地(すなわち、埋め立てが全て終了した状態での埋立造成地)は、厚さ方向を断面視した際、石炭灰スラリーが2層以上、好ましくは5層以上、より好ましくは10層以上積層されている。また、1層辺りの厚さが、10~50cmの範囲であることが好ましく、20~40cmの範囲であることがより好ましい。そして、各層の間には中間覆土が設けられていないことを特徴とする。 The landfill landfill obtained by the method for producing landfill landfill according to the present embodiment (that is, the landfill landfill in a state where all the landfills are completed) has two or more layers of coal ash slurry when viewed in cross section in the thickness direction. , Preferably 5 layers or more, more preferably 10 layers or more. The thickness of one layer is preferably in the range of 10 to 50 cm, more preferably 20 to 40 cm. The intermediate soil is not provided between the layers.
 以上説明したように、本実施形態の埋立造成地の生産方法によれば、所要の容積を有する埋立領域に、乾灰、湿灰及びクリンカアッシュの少なくとも1つを含む石炭灰を原料として生成されたスラリーを投入した後、埋立領域内のスラリーを乾燥させる構成であるため、高密度の埋立が可能となり、陸上埋立処分場60の容量の効果的な利用が可能である。また、スラリーを乾燥した後の表面は固化しており、粉塵が発生することがないため、粉塵等の飛散防止対策として覆土を設ける必要がない。従って、覆土の容量分だけ陸上埋立処分場60の埋め立て容量を有効に利用できるので、処分場の延命化を図ることが可能となる。 As described above, according to the method for producing a landfill landfill of the present embodiment, coal ash containing at least one of dry ash, wet ash and clinker ash is generated as a raw material in the landfill area having a required volume. Since the slurry in the landfill area is dried after adding the slurry, high density landfill is possible, and the capacity of the landfill landfill 60 can be effectively used. In addition, since the surface after the slurry is dried is solidified and dust is not generated, it is not necessary to provide a cover soil as a measure for preventing dust and the like from scattering. Therefore, the landfill capacity of the landfill disposal site 60 can be effectively used by the capacity of the soil cover, and the life of the disposal site can be extended.
 本実施形態の埋立造成地の生産方法によれば、埋立場所に応じてスラリー製造装置1を埋立地点に近い設置場所に移設することができるため、輸送管(スラリー輸送管)L2の長さを100m程度とすることができる。これにより、輸送管L2内で石炭灰スラリーの詰まりが生じる可能性が低いため、スラリー品質を厳重に管理する必要がない。すなわち、本実施形態によれば、スラリー製造装置1において石炭灰スラリーを製造する際、配管のつまりを防止するために厳密なスラリー品質管理をする必要がないため、生産能力を高くすることができる。 According to the method for producing landfill land according to the present embodiment, the slurry manufacturing apparatus 1 can be moved to an installation site near the landfill site according to the landfill site, so that the length of the transport pipe (slurry transport pipe) L2 can be reduced. It can be about 100 m. As a result, the possibility of clogging of the coal ash slurry in the transport pipe L2 is low, and therefore it is not necessary to strictly control the slurry quality. That is, according to the present embodiment, when the coal ash slurry is manufactured in the slurry manufacturing apparatus 1, it is not necessary to perform strict slurry quality control in order to prevent clogging of the pipes, so that the production capacity can be increased. ..
 本実施形態の埋立造成地の生産方法によれば、埋立密度が1.18t/m以上の埋立造成地が得られる。 According to the method for producing a landfill land of the present embodiment, a landfill land having a landfill density of 1.18 t / m 3 or more can be obtained.
<第2の実施形態>
 本発明の埋立造成地の生産方法を適用した、第2の実施形態の構成について説明する。第2の実施形態の埋立造成地の生産方法は、上述した第1実施形態の埋立造成地の生産方法がコンクリートポンプ車80を用いて行うのに対して、コンクリートポンプ車80を用いない点で相違している。具体的には、第2実施形態の埋立造成地の生産方法では、輸送管L2の先端から埋立領域内に石炭灰スラリーを投入し、石炭灰スラリーの厚さを均一にする際、バックホウ90を補助的に用いる態様である。これに伴い、コンクリートポンプ車80のブーム長と、バックホウ90のアーム長さとが異なるため、埋立領域を区画する際、埋立領域のサイズが変更となる。
 したがって、本実施形態の埋立造成地の生産方法では、上述した実施形態と異なる構成について説明し、同一の構成については説明を省略する。
<Second Embodiment>
The configuration of the second embodiment to which the method for producing landfill land according to the present invention is applied will be described. The method for producing the landfill land according to the second embodiment is different from the method for producing the landfill land according to the first embodiment described above in that the concrete pump truck 80 is used, but the concrete pump truck 80 is not used. It's different. Specifically, in the method for producing landfill land according to the second embodiment, when the coal ash slurry is put into the landfill region from the tip of the transport pipe L2 to make the thickness of the coal ash slurry uniform, the backhoe 90 is used. This is an auxiliary use mode. Along with this, the boom length of the concrete pump truck 80 and the arm length of the backhoe 90 are different, so that the size of the landfill region is changed when the landfill region is partitioned.
Therefore, in the method for producing landfill land according to the present embodiment, a configuration different from the above-described embodiment will be described, and description of the same configuration will be omitted.
「第1’工程」
 図8は、本実施形態の埋立造成地の生産方法に適用可能な埋立領域の構成の一例を示す斜視図である。
 図8に示すように、仕切り30の幅Wは、特に限定されるものではなく、埋め立ての際に補助的に用いるバックホウ90の大きさに応じて適宜選択することができる。仕切り30の幅Wとしては、5~50mとすることができる。例えば、バックホウ80として0.75m級のものを用いる場合、バックホウ80のアーム長さが8.8mとなるので、幅Wとしてはその倍の約15mとすることが好ましい。仕切り30の長さLとしては、10~150mとすることができる。例えば、スラリー製造装置1として一日の生産量が400mのものを用い、スラリー厚:30cm、仕切り30の幅W:15mとして埋め立てる場合、長さLとしては約88mとすることが好ましい。
"First 'process"
FIG. 8: is a perspective view which shows an example of a structure of the landfill area applicable to the manufacturing method of the landfill landfill of this embodiment.
As shown in FIG. 8, the width W of the partition 30 is not particularly limited, and can be appropriately selected according to the size of the backhoe 90 used as an auxiliary when landfilling. The width W of the partition 30 can be set to 5 to 50 m. For example, when a 0.75 m 3 class backhoe 80 is used, the arm length of the backhoe 80 is 8.8 m, so the width W is preferably about 15 m, which is twice that. The length L of the partition 30 can be 10 to 150 m. For example, when the slurry production apparatus 1 having a daily production amount of 400 m 3 is used and the land thickness is 30 cm and the width W of the partition 30 is 15 m, the length L is preferably about 88 m.
 本実施形態では、図1に示すように各埋立区域A~Dを分割して埋立領域(1)~(8)に区画する際、各埋立領域(1)~(8)の形状を全て同一の形状とすることが好ましい。具体的には、図8に示す埋立区域A-(1)では、埋立領域のサイズ(L×W×H)を15m×88m×0.3mとし、埋立領域(1)~(8)を全て同一の大きさとしてもよい。 In this embodiment, when the landfill areas A to D are divided into the landfill areas (1) to (8) as shown in FIG. 1, all the landfill areas (1) to (8) have the same shape. The shape is preferably Specifically, in the landfill area A- (1) shown in FIG. 8, the size (L × W × H) of the landfill area is set to 15 m × 88 m × 0.3 m, and all the landfill areas (1) to (8) are The sizes may be the same.
「第2’工程」
 第2’工程において、スラリー製造装置1のスラリーホッパー7の下部に設けられた石炭灰スラリー導出用の配管L1をスラリーポンプ14に接続する。次に、スラリーポンプ14に接続された輸送管L2を埋立区域Aの埋立領域(1)まで移動する。次いで、図8に示すように、輸送管L2の先端が埋立領域A-(1)の仕切り30の内側となるように配設する。
"Second 'process"
In the 2 ′ step, the coal ash slurry derivation pipe L1 provided under the slurry hopper 7 of the slurry manufacturing apparatus 1 is connected to the slurry pump 14. Next, the transportation pipe L2 connected to the slurry pump 14 is moved to the landfill area (1) of the landfill area A. Next, as shown in FIG. 8, the transportation pipe L2 is arranged so that the tip thereof is inside the partition 30 of the landfill region A- (1).
「第3’工程」
 第3’工程において、製造された石炭灰スラリーを高速混練ミキサー4からスラリーホッパー7に移送して、一時的に貯留する。そして、図1に示すように、スラリーホッパー7の下部に設けられた石炭灰スラリー導出用の配管L1から、スラリーポンプ14を介して輸送管L2へ石炭灰スラリーを供給する。
"Third step"
In the 3 ′ step, the produced coal ash slurry is transferred from the high speed kneading mixer 4 to the slurry hopper 7 and temporarily stored. Then, as shown in FIG. 1, the coal ash slurry is supplied to the transportation pipe L2 via the slurry pump 14 from the coal ash slurry derivation pipe L1 provided in the lower portion of the slurry hopper 7.
「第4’工程」
 スラリー製造装置1からいずれかの埋立領域に、石炭灰スラリーを当該埋立領域の容積を満たすまで投入する。
 具体的には、図8に示すように、輸送管L2の先端から埋立領域A-(1)内へ石炭灰スラリーを放出する。輸送管L2から放出された石炭灰スラリーは、埋立領域内へ流れていくが、輸送管L2の先端付近に堆積するため、バックホウ90によってスラリーを広げて厚みを均一にする。
"4th process"
Coal ash slurry is poured from the slurry manufacturing apparatus 1 into any of the landfill areas until the volume of the landfill area is filled.
Specifically, as shown in FIG. 8, the coal ash slurry is discharged from the tip of the transport pipe L2 into the landfill area A- (1). The coal ash slurry discharged from the transport pipe L2 flows into the landfill region, but since it is deposited near the tip of the transport pipe L2, the backhoe 90 spreads the slurry to make the thickness uniform.
 埋立領域A-(1)への石炭灰スラリーの投入が完了したら、石炭灰スラリーの供給を一旦停止し、輸送管L2の先端、及びバックホウ90を次の埋立領域まで移動させる。これらの工程を繰り返すことにより、第1実施形態と同様に各埋立領域の埋め立てを実施できる。 When the charging of the coal ash slurry to the landfill area A- (1) is completed, the supply of the coal ash slurry is temporarily stopped, and the tip of the transport pipe L2 and the backhoe 90 are moved to the next landfill area. By repeating these steps, each landfill region can be landfilled as in the first embodiment.
 本実施形態の埋立造成地の生産方法によれば、上述した実施形態と同様に、粉塵等の飛散防止対策が不要であり、埋立処分場の有効活用が可能である。また、本実施形態では、コンクリートポンプ車を用いることなく、バックホウ90のみで各埋立領域の埋め立てを実施できる。 According to the method of producing landfill land according to the present embodiment, similarly to the above-described embodiment, it is not necessary to take measures to prevent scattering of dust and the like, and the landfill disposal site can be effectively used. Further, in this embodiment, each landfill region can be landfilled only by the backhoe 90 without using a concrete pump truck.
 本発明の技術的範囲は上記の実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲において種々の変更を加えることが可能である。上述した実施形態の埋立造成地の生産方法では、各埋立区域A~Dの各埋立領域(1)~(8)のレイアウトの一例を用いて説明したが、これに限定されるものではない。 The technical scope of the present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention. In the landfill land production method of the above-described embodiment, an example of the layout of the landfill areas (1) to (8) of the landfill areas A to D has been described as an example, but the present invention is not limited to this.
 本発明の埋立造成地の生産方法に適用可能な陸上埋立処分場としては、水面埋立処分場を埋め立てたことで生成した陸地であってもよい。さらに、水面埋立処分場の埋立方法としてスラリー埋立を適用した後、生成した陸地に対して本発明の埋立造成地の生産方法(すなわち、陸上埋立処分場の埋立方法)へ移行してもよい。これにより、スラリー埋立を水面埋立処分場から陸上埋立処分場まで連続して行うことができる。 The landfill landfill applicable to the landfill landfill production method of the present invention may be land land created by landfilling the surface landfill landfill. Furthermore, after applying the slurry landfill as the landfill method of the water surface landfill, the generated land may be transferred to the landfill land production method of the present invention (that is, the landfill landfill landfill method). As a result, the slurry landfill can be continuously performed from the surface landfill to the landfill landfill.
 上述した実施形態の埋立造成地の生産方法では、石炭灰スラリーの供給源として、移設型スラリー製造装置を適用した構成を一例として説明したが、これに限定されるものではない。例えば、水面埋立処分場の埋立から移行して本発明の埋立造成地の生産方法を行う場合等では、石炭灰スラリーの供給源として固定式(据え置き型)のスラリー製造装置を用いてもよい。石炭灰スラリーの供給源として、固定式(据え置き型)のスラリー製造装置とコンクリートポンプ車との組み合わせを用いてもよい。 In the landfill landfill production method of the above-described embodiment, a configuration in which a transfer-type slurry manufacturing apparatus is applied as a supply source of coal ash slurry has been described as an example, but the present invention is not limited to this. For example, in the case where the method of producing the landfill site according to the present invention is performed after the landfill at the surface landfill site is performed, a fixed type (stationary type) slurry manufacturing apparatus may be used as a supply source of the coal ash slurry. As a supply source of the coal ash slurry, a combination of a fixed type (stationary type) slurry manufacturing apparatus and a concrete pump car may be used.
 本発明の埋立造成地の生産方法によれば、陸上埋立処分場の有効活用が可能である。また、スラリーを乾燥した後の表面は固化しており、粉塵が発生することがないため、粉塵等の飛散防止対策が不要である。 According to the method for producing landfill land of the present invention, it is possible to effectively use the landfill landfill. Further, since the surface of the slurry after drying is solidified and dust is not generated, it is not necessary to take measures to prevent scattering of dust and the like.
 1…移設型スラリー製造装置(スラリー製造装置、スラリー供給源)
 1A~1H…ユニット(集合体)
 2…支持基盤
 2A,2B…支持基盤部材(敷鉄板)
 3…支持フレーム
 3A~3D…支持フレーム部
 4…高速混練ミキサー(撹拌装置)
 5…ベルトコンベア(原料搬送設備)
 6…材料受ホッパー(原料投入設備)
 7…スラリーホッパー
 8,8A,8B…階段
 9…機械レベル調整機
 9A…レベル調整ベースプレート
 9B…調整用ボルト
 10…床(足場)
 11…柵
 12…原料投入ガイド機構
 13…水供給機構
 14…スラリーポンプ(スラリー圧送装置)
 30…仕切り(畔)
 40…灰仮置場
 60…陸上埋立処分場
 61…陸地
 70…陸上埋立処分場の埋立設備(埋立設備)
 80…コンクリートポンプ車
 90…バックホウ
 L1…石炭灰スラリー導出用の配管
 L2…輸送管(スラリー輸送管)
 R…通路
1-Transfer type slurry manufacturing apparatus (slurry manufacturing apparatus, slurry supply source)
1A to 1H ... Unit (aggregate)
2 ... Support base 2A, 2B ... Support base member (laying iron plate)
3 ... Support frame 3A-3D ... Support frame part 4 ... High-speed kneading mixer (stirring device)
5 ... Belt conveyor (raw material transportation equipment)
6 ... Material receiving hopper (raw material feeding equipment)
7 ... Slurry hopper 8,8A, 8B ... Stairs 9 ... Mechanical level adjuster 9A ... Level adjustment base plate 9B ... Adjustment bolt 10 ... Floor (scaffolding)
11 ... Fence 12 ... Raw material feeding guide mechanism 13 ... Water supply mechanism 14 ... Slurry pump (slurry pressure feeding device)
30 ... Partition (side)
40 ... Temporary ash storage 60 ... Land landfill 61 ... Land 70 ... Landfill facility (landfill)
80 ... Concrete pump car 90 ... Backhoe L1 ... Pipe for deriving coal ash slurry L2 ... Transport pipe (slurry transport pipe)
R ... passage

Claims (11)

  1.  陸上埋立処分場の埋め立てによって造成地を生産する方法であって、
     陸上埋立処分場の埋立区域を所要の容積を有する埋立領域に区画し、
     前記埋立領域に、乾灰、湿灰及びクリンカアッシュの少なくとも1つを含む石炭灰を原料として生成されたスラリーを投入した後、
     前記埋立領域内のスラリーを乾燥させる、埋立造成地の生産方法。
    A method of producing a land reclamation by land reclamation of a landfill landfill,
    The landfill area of the landfill disposal site is divided into landfill areas with the required volume,
    After the coal ash containing at least one of dry ash, wet ash and clinker ash as a raw material is charged into the landfill region,
    A method for producing a landfill site, comprising drying the slurry in the landfill area.
  2.  前記埋立区域を仕切りによって前記埋立領域に区画する、請求項1に記載の埋立造成地の生産方法。 The method for producing a landfill site according to claim 1, wherein the landfill area is divided into the landfill areas by partitions.
  3.  前記仕切りとして、前記石炭灰を少なくとも一部に含む畔を用いる、請求項2に記載の埋立造成地の生産方法。 The method for producing a landfill site according to claim 2, wherein a bank containing at least a part of the coal ash is used as the partition.
  4.  前記スラリーの石炭灰含水比が、35~40%である、請求項1乃至3のいずれか一項に記載の埋立造成地の生産方法。 The method for producing landfill land according to any one of claims 1 to 3, wherein the slurry has a water content of coal ash of 35 to 40%.
  5.  前記埋立区域を1以上の前記埋立領域に区画するとともに、一の埋立領域に、前記一の埋立領域の容積を満たすまで前記スラリーを投入した後、他の埋立領域への前記スラリーの投入を開始する、請求項1乃至4のいずれか一項に記載の埋立造成地の生産方法。 The landfill area is divided into one or more landfill regions, and the one landfill region is charged with the slurry until the volume of the one landfill region is filled, and then the other landfill region is charged with the slurry. The method for producing a landfill land according to any one of claims 1 to 4.
  6.  前記埋立領域の形状は矩形である、請求項1乃至5のいずれか一項に記載の埋立造成地の生産方法。 The method for producing a landfill site according to any one of claims 1 to 5, wherein the landfill area has a rectangular shape.
  7.  前記埋立区域が碁盤目状となるように、前記埋立領域を区画する、請求項6に記載の埋立造成地の生産方法。 The method for producing a landfill site according to claim 6, wherein the landfill area is divided so that the landfill area has a grid pattern.
  8.  前記埋立領域に投入された前記スラリーが乾燥した後、当該埋立領域上を新たな埋立領域として区画し、前記スラリーを新たに投入する、請求項1乃至7のいずれか一項に埋立造成地の生産方法。 The landfill site according to any one of claims 1 to 7, wherein after the slurry charged in the landfill area is dried, the landfill area is partitioned as a new landfill area and the slurry is newly charged. Production method.
  9.  前記埋立領域に投入された前記スラリーの乾燥後の石炭灰含水比が、27%以下である、請求項8に記載の埋立造成地の生産方法。 The method for producing a landfill land according to claim 8, wherein a water content ratio of the coal ash after drying the slurry that has been put into the landfill area is 27% or less.
  10.  陸上埋立処分場の埋立区域、又は前記埋立区域に隣接する陸地に移設型スラリー製造装置を設置し、前記移設型スラリー製造装置を稼働して、前記スラリーを生成する、請求項1乃至9のいずれか一項に記載の埋立造成地の生産方法。 10. The transfer type slurry manufacturing apparatus is installed in the landfill area of the landfill landfill site or in the land adjacent to the landfill area, and the transfer type slurry manufacturing apparatus is operated to generate the slurry. The method for producing landfill land according to item 1.
  11.  前記移設型スラリー製造装置から前記スラリーを搬送可能な範囲内の前記埋立領域への投入が完了した後、前記移設型スラリー製造装置の稼働を停止して、前記移設型スラリー製造装置を2以上の集合体に分割するとともに、
     新たな設置場所に、前記移設型スラリー製造装置を移設する、請求項10に記載の埋立造成地の生産方法。
    After the completion of charging the landfill region within the range in which the slurry can be transported from the transfer-type slurry manufacturing apparatus, the operation of the transfer-type slurry manufacturing apparatus is stopped to set the transfer-type slurry manufacturing apparatus to two or more. While dividing into aggregates,
    The method for producing a landfill site according to claim 10, wherein the transfer-type slurry manufacturing apparatus is transferred to a new installation place.
PCT/JP2019/042410 2018-10-29 2019-10-29 Method for producing reclaimed land WO2020090829A1 (en)

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US5299692A (en) * 1993-02-03 1994-04-05 Jtm Industries, Inc. Method and apparatus for reducing carbon content in particulate mixtures
JP2002274899A (en) * 2001-03-13 2002-09-25 Chugoku Electric Power Co Inc:The Coal ash-containing composition and method for constructing roadbed of road using the same composition
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