WO2020063456A1 - 一种模块化装配式窗扇及门窗及其装配方法 - Google Patents

一种模块化装配式窗扇及门窗及其装配方法 Download PDF

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Publication number
WO2020063456A1
WO2020063456A1 PCT/CN2019/106828 CN2019106828W WO2020063456A1 WO 2020063456 A1 WO2020063456 A1 WO 2020063456A1 CN 2019106828 W CN2019106828 W CN 2019106828W WO 2020063456 A1 WO2020063456 A1 WO 2020063456A1
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Prior art keywords
frame
integrated
glass
heat insulation
window
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PCT/CN2019/106828
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English (en)
French (fr)
Inventor
熊诗进
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山东叶阳门窗科技有限公司
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Priority claimed from CN201811158329.5A external-priority patent/CN109113509B/zh
Application filed by 山东叶阳门窗科技有限公司 filed Critical 山东叶阳门窗科技有限公司
Publication of WO2020063456A1 publication Critical patent/WO2020063456A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04—Wing frames not characterised by the manner of movement
    • E06B3/263—Frames with special provision for insulation
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/54—Fixing of glass panes or like plates
    • E06B3/58—Fixing of glass panes or like plates by means of borders, cleats, or the like
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B7/00—Special arrangements or measures in connection with doors or windows
    • E06B7/16—Sealing arrangements on wings or parts co-operating with the wings
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04—Wing frames not characterised by the manner of movement
    • E06B3/263—Frames with special provision for insulation
    • E06B2003/26349—Details of insulating strips
    • E06B2003/26369—Specific material characteristics

Definitions

  • the invention relates to a modular assembled window and door and window and an assembling method thereof.
  • Aluminum alloy doors and windows are widely used due to their advantages such as light weight, standard profile, easy installation and installation, beautiful appearance, and corrosion resistance.
  • Traditional aluminum alloy window sashes are spliced from profiles, and the preparation process mainly includes the following steps: extrusion profiles: aluminum profiles The factory processes it through an extruder; spray color: the profile factory sprays the required color according to the requirements; cutting profile: the profile is different in length and the size required for processing will cause loss; punching: doors and windows must be equipped with accessories, each Holes of various sizes must be punched; tear film: cut off the protective film at the 45-degree corner; cleaning profiles: cutting fluid contaminates the profile when cutting, and must be cleaned with water; glue: 45-degree angle Section glue for waterproofing; Upper corner code: 45 degrees Upper corner code for fixing; Group corner: Fixing 4 corners by group corner machine; Wipe: The overflowing glue at the end of the group should be wiped off with a towel ; Glue injection: the glue is injected into the profile through the previously injected glue holes to play
  • the invention provides an integrally die-casting inner frame and an outer frame, which are convenient and quick to assemble, have good overall stability, good sealing and heat insulation, and environmentally friendly modular assembled windows and doors and windows, and an assembly method thereof, which solves the existing problems. Problems in technology.
  • a modular assembled window sash includes an integrated outer frame, and an outer mounting portion of an intermediate thermal insulation frame is provided at an upper portion of the integrated outer frame. Both ends of the frame are respectively provided with a glass outer sealing portion and a window frame outer bonding portion; an integrated inner frame is provided inside the intermediate heat insulation frame, and an inner mounting portion of the intermediate heat insulation frame is provided at the middle of the integrated inner frame, and the heat insulation is intermediate.
  • the inner mounting portion of the frame is cooperatively connected to the inner side of the intermediate heat-insulating frame, and a glass inner sealing portion and a window frame inner bonding portion are respectively provided at both ends of the integrated inner frame.
  • the outside installation portion of the middle heat insulation frame and the inside installation portion of the middle heat insulation frame are connected to the middle heat insulation frame in a plug-in manner.
  • the outer mounting portion of the middle heat insulation frame and the inner mounting portion of the middle heat insulation frame are integrally formed clamping grooves provided at the upper part of the integrated outer frame and the integrated inner frame, respectively, and the outer and inner sides of the middle heat insulation frame are respectively matched with two clamping grooves. installation.
  • the side wall inside the card slot is provided with a card slot step abutting the middle heat-insulating frame.
  • the intermediate heat-insulating frame is formed by splicing four nylon heat-insulating strips with a plurality of heat-insulating cavities in the middle, and the middle heat-insulating frame is provided with a window frame upper laminating portion that cooperates with a duckbill seal of the window frame.
  • a hardware inner mounting portion is provided at a position of the integrated inner frame near the inner mounting portion of the intermediate heat insulation frame, and a hardware outer mounting portion matching the hardware inner mounting portion is provided on the middle heat insulation frame.
  • the integrated inner frame and the integrated outer frame are integrally die-casted by a die-casting process, respectively.
  • the top corners of the integrated inner frame and the integrated outer frame are rounded structures that are integrally formed.
  • a door and window using the modular assembled window sash comprises glass provided between a glass outer sealing portion and a glass inner sealing portion, and a sealing strip is provided between the glass outer sealing portion and the glass inner sealing portion and the glass, respectively.
  • a glass block is provided between the heat insulation frame and the middle heat insulation frame.
  • the outside installation part of the heat insulation frame and the outside of the heat insulation frame are connected by air nails.
  • the inside installation part of the heat insulation frame and the inside of the heat insulation frame are connected by screws.
  • Hardware parts are installed between the inner part mounting part and the outer part mounting part of the hardware.
  • a method for assembling the door and window includes the following steps:
  • Integral inner frame and integral outer frame are made by die casting process, and intermediate heat insulation frame is made by nylon heat insulation strip;
  • the hardware is installed between the inner mounting part of the hardware and the outer mounting part of the hardware to complete the assembly of the door and window.
  • the step (1) specifically includes: determining and manufacturing a die-casting mold for the integrated inner frame and the integrated outer frame according to the shape and size of the integrated inner frame and the integrated outer frame, and hydraulically casting the aluminum alloy into the integrated inner frame.
  • a die-casting mold with an integrated outer frame after the molding, the mold is opened and the casting is taken out, and then cooled and then subjected to grinding and post-processing; a nylon insulation strip is prepared through an extrusion process and the intermediate insulation frame is cut and assembled.
  • the step (2) specifically includes: fitting the outside of the intermediate heat-insulating frame to the outside installation portion of the intermediate heat-insulating frame of the integrated outer frame, and using air nails to install the outside of the intermediate heat-insulating frame and the outside of the intermediate heat-insulating frame. Fixed connection;
  • the step (3) specifically includes: placing glass pads on the outer mounting portion of the middle heat-insulating frame of the integrated outer frame and placing the glass inside the glass outer sealing portion of the integrated outer frame, adjusting the position of the glass so that the glass The inner and outer sides of the abutment are respectively against the sealing strips on both sides;
  • the step (4) specifically includes: fitting the inside of the intermediate heat-insulating frame to the inside installation portion of the intermediate heat-insulation frame of the integrated inner frame, and using screws to attach the inside of the intermediate insulation frame and the inside-insulation mounting portion of the intermediate insulation frame Make a fixed connection.
  • the integral inner frame and integral outer frame are integrally die-casted in the mold through a die-casting process, which overturns the existing manufacturing method of the inner and outer frames of doors and windows that need to be spliced by aluminum profiles into a prescribed shape, without generating waste and saving material costs.
  • the entire processing process does not require the use of adhesive-type chemical raw materials, is environmentally friendly, does not cause damage to workers' bodies, and has the effect of saving energy and reducing emissions; doors and windows formed through the overall manufacturing process have good overall stability , Will not produce distortion and dislocation, the exterior is beautiful; the rounded design of the top corners of the integrated inner frame and the integrated outer frame can reduce the harm to the human body during the collision when people knock down the doors and windows.
  • the middle heat insulation frame of the door and window of the present invention is provided with heat insulation in the middle.
  • the heat insulation strips of the cavity are spliced, the structure is stable, and the assembly is convenient. It eliminates the traditional manufacturing method that requires the use of two heat insulation bridges to form a heat insulation cavity, reduces parts and production processes, facilitates quick and easy assembly, and improves production. effectiveness.
  • the window sash of the present invention does not need to be provided with a crimping structure.
  • removing and replacing glass it is only necessary to remove the hardware and loosen it. Open the screws and remove the integrated inner frame to change the glass, which is convenient and quick.
  • FIG. 1 is a schematic structural diagram of a window sash according to the present invention.
  • FIG. 2 is a schematic structural diagram of a door and a window of the present invention
  • FIG. 3 is a schematic structural diagram of a card slot and a card slot step in a window sash according to the present invention
  • FIG. 4 is a schematic structural view of a window sash according to the present invention when viewed from the inside;
  • FIG. 5 is a schematic structural view of a window sash of the present invention viewed from the outside to the inside;
  • FIG. 6 is an enlarged structural schematic diagram of part A in FIG. 4; FIG.
  • FIG. 7 is an enlarged structural schematic diagram of a portion B in FIG. 5; FIG.
  • FIG. 8 is a schematic diagram of a cooperation relationship between a door and a window and a window frame according to the present invention.
  • a modular assembled window sash includes an integrated outer frame 1, and an intermediate outer frame mounting portion 2 and an intermediate outer frame are provided in the middle of the integral outer frame 1.
  • the outer mounting portion 2 is connected to the outer side of the intermediate heat insulation frame 3 in a coordinated manner, and a glass outer seal portion 4 and a window frame outer bonding portion 5 are respectively provided at both ends of the integrated outer frame 1;
  • the inner frame 6 is provided with a middle heat-insulating frame inner mounting portion 7 in the middle of the integrated inner frame 6, the middle heat-insulating frame inner mounting portion 7 is connected to the inside of the middle heat-insulating frame 3, and is provided at each end of the integrated inner frame 6 There are a glass inner sealing portion 8 and a window frame inner bonding portion 9.
  • the middle heat-insulating frame outer mounting portion 2 and the middle heat-insulating frame inner mounting portion 7 are connected to the middle heat-insulation frame 3 in a plug-in manner.
  • the middle heat-insulating frame outer mounting part 2 and the middle heat-insulating frame inner mounting part 7 are integrally formed clamping slots 10 provided in the middle of the one-piece outer frame 1 and the one-piece inner frame 6, respectively, and the outer and inner sides of the middle heat-insulation frame 3. Installed in cooperation with the two card slots 10 respectively.
  • the side wall inside the card slot 10 is provided with a card slot step 11 abutting the intermediate heat-insulating frame 3.
  • the intermediate heat-insulating frame 3 is formed by splicing four nylon heat-insulating strips provided with a plurality of heat-insulating cavities 21 in the middle.
  • the middle heat-insulating frame 3 is provided with a window frame upper portion that cooperates with a duckbill seal of the window frame. 12.
  • a hardware inner mounting portion 13 is provided at a position of the integrated inner frame 6 near the inner mounting portion of the intermediate heat insulation frame 3, and a hardware outer mounting portion matching the hardware inner mounting portion 13 is provided on the middle heat insulation frame 3 14.
  • the integrated inner frame 6 and the integrated outer frame 1 are integrally die-casted by a die-casting process, respectively.
  • the top corners of the one-piece inner frame 6 and the one-piece outer frame 1 are integrally formed rounded corner structures, and the rounded corner design can reduce the harm to the human body during the collision when people knock down the doors and windows.
  • a door and window using the modular assembled window sash includes a glass 15 provided between a glass outer sealing portion 4 and a glass inner sealing portion 8, a glass outer sealing portion 4 and a glass inner sealing portion Sealing strips 16 are provided between 8 and glass 15 respectively, and glass spacers 17 are provided between glass 15 and intermediate heat insulation frame 3.
  • the outer mounting portion 2 of the middle heat insulation frame and the outside of the middle heat insulation frame 3 are connected by air nails 18
  • the inner mounting portion 7 of the middle heat insulation frame is connected to the inner side of the middle heat insulation frame 3 by screws 19, and a hardware 20 is provided between the inner mounting portion 13 of the hardware and the outer mounting portion 14 of the hardware.
  • the glass cushion 17 is an elastic material, which can form a flexible buffer between the edge of the glass 15 and the window sash to prevent the glass 15 from being damaged by force; the sealing strip 16 seals the connection between the glass 15 and the window sash and reduces the vibration of the glass 15.
  • the door and window assembly method includes the following steps:
  • the integrated inner frame 6 and the integrated outer frame 1 are manufactured by a die casting process, and the intermediate thermal insulation frame 3 is manufactured by a nylon heat insulation strip; specifically, according to the shape and size of the integrated inner frame 6 and the integrated outer frame 1 Determine and make the die-casting molds for the integrated inner frame 6 and the integrated outer frame 1.
  • the aluminum alloy is hydraulically cast into the die-casting molds of the integrated inner frame 6 and the integrated outer frame 1. After molding, the mold is opened and the casting is taken out. After cooling, After grinding, the nylon heat insulation strip is prepared by an extrusion process and the intermediate heat insulation frame 3 is cut and assembled.
  • the heat insulation cavity of the intermediate heat insulation frame 3 of the present invention is integrally formed by extrusion. Stable and convenient.
  • the traditional door and window installation hardware is located on the inside aluminum profile. After changing the structure of the window leaf according to the present invention, the hardware is installed through two hardware installation parts respectively located on the integrated inner frame 6 and the middle heat insulation frame 3. 20.
  • the hardware is installed through two hardware installation parts respectively located on the integrated inner frame 6 and the middle heat insulation frame 3. 20.
  • the screws 19 are used to fix the integrated inner frame 6 is fixed to the intermediate heat-insulating frame 3, and a hardware 20 is installed between the integrated inner frame 6 and the hardware installation portion on the intermediate heat-insulating frame 3, and the screw cap is blocked, which does not affect the aesthetic appearance of the window sash.
  • the traditional doors and windows need to be provided with a crimping structure, which is cumbersome to install and increases the number of processes.
  • the hardware can be removed simply by removing the hardware, loosening the screws, and removing the integrated inner frame, which is convenient and quick.
  • the modular assembly type door, window and sash integrated interior of the present invention The frame and the integrated outer frame are integrally formed by a die-casting process. If the traditional splicing doors, windows and sashes want to achieve an integrated effect, the corner joints must be welded after the assembly is completed, and the color is sprayed after welding. Due to the restrictions of the spray process, It is difficult to prepare an inner frame and an outer frame of two colors. For the door and window sashes of the present invention, the inner frame and the outer frame are integral structures, no welding is needed, and it is convenient to spray colors separately to make windows with different colors inside and outside.
  • the window frame that cooperates with the modular assembled door and window according to the present invention has a common structure.
  • the window frame includes an inner aluminum profile 101 and an outer aluminum profile 102, and an upper portion of the inner aluminum profile 101 and the outer aluminum profile 102.
  • the lower part is connected with a C-shaped first heat insulation strip 103 and a second heat insulation strip 104, and the upper part of the inner aluminum profile 101 and the outer aluminum profile 102 are respectively provided with a bonding portion 8 on the inside of the window frame, and a sticker on the outside of the window frame.
  • the first bonding portion 105 and the second bonding portion 106 that are fitted by the bonding portion 5 are provided with a duckbill seal 107 on the upper part of the first heat insulation strip 103, and the upper end of the duckbill seal 107 abuts on the upper portion of the window frame. On the joint 11.

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  • Structural Engineering (AREA)
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Abstract

一种模块化装配式窗扇及其装配方法。该窗扇包括一体式外框（1）、一体式内框（6）和安装在两者之间的中间隔热框（3），一体式外框（1）两端分别设有玻璃外侧密封部（4）和窗框外侧贴合部（5），一体式内框（6）两端分别设有玻璃内侧密封部（8）和窗框内侧贴合部（9）。该模块化装配式窗扇及其装配方法中的内框（6）和外框（1）在模具内通过压铸工艺一体成型，使得窗框不需要通过规定形状进行拼接的制作方式，节约了材料，整体性好。

Description

一种模块化装配式窗扇及门窗及其装配方法 技术领域：
本发明涉及一种模块化装配式窗扇及门窗及其装配方法。
背景技术：
铝合金门窗具有重量轻、型材标准、使用安装方便、外观美观、耐腐蚀等优点而被广泛应用，传统的铝合金窗扇由型材拼接而成，制备工艺主要包括以下步骤：挤压型材：铝型材厂通过挤压机把加工出来；喷颜色：型材厂按照要求喷出需要的颜色；切割型材：型材长短不一样，加工需要的尺寸，会产生损耗；打孔：门窗要安装配件，每支都要打各种大小的孔；撕膜：把45度角部的保护膜割掉部分；清洗型材：切割的时候有切削液污染了型材，要经过清水清洁；打胶：45度角面抹上断面胶，起防水作用；上角码：45度上角码，起固定作用；组角：通过组角机把4个角固定起来；擦胶：组完角有溢出来的胶用毛巾擦掉；注胶：通过先期打的注胶孔把胶打进型材里，起到防水及固定作用；组角槽打胶：组角是破坏型材的，破坏口要用胶封起来，这个也是起到防水作用；切压线：型材大小不一用切割机切出压线；安装玻璃：垫好垫片把玻璃放框架，调节好，再安装好压线；安装好压线最后压线胶条起到密封作用。
可见，传统铝合金门窗使用的型材结构复杂，切割型材会产生废料，造成浪费，各型材之间拼接安装繁琐且对结构的要求高，增加了生产成本；为了保证门窗的密封性和隔热性，还需要使用粘结胶对各处进行粘结固定，会对环境造成污染，还损害工人的身体健康；各配件都需要根据相应的要求提前切割或定制，不利于一体化集成和工业化生产，装配效率不能达到理想效果。
发明内容：
本发明提供了一种内框和外框通过一体压铸成型、组装方便快捷、整体稳定性好、密封隔热性好、环境友好的模块化装配式窗扇及门窗及其装配方法，解决了现有技术中存在的问题。
本发明为解决上述技术问题所采用的技术方案是：
一种模块化装配式窗扇，包括一体式外框，在一体式外框中部设有中间隔热框外侧安装部，中间隔热框外侧安装部与中间隔热框外侧配合连接，在一体式外框两端分别设有玻璃外侧密封部和窗框外侧贴合部；在中间隔热框内侧设有一体式内框，在一体式内框中部设有中间隔热框内侧安装部，中间隔热框内侧安装部与中间隔热框内侧配合连接，在一体式内框两端分别设有玻璃内侧密封部和窗框内侧贴合部。
所述中间隔热框外侧安装部和中间隔热框内侧安装部与中间隔热框为插接方式连接。
所述中间隔热框外侧安装部和中间隔热框内侧安装部分别为一体成型设置在一体式外框和一体式内框中部的卡槽，中间隔热框外侧和内侧分别与两卡槽配合安装。
在卡槽内的侧壁上设有抵接中间隔热框的卡槽台阶。
所述中间隔热框由四条中部设有若干隔热腔的尼龙隔热条拼接而成，中间隔热框上设有与窗框的鸭嘴密封条配合的窗框中部贴合部。
在一体式内框靠近中间隔热框内侧安装部的位置设有五金件内侧安装部，在中间隔热框上设有与五金件内侧安装部相配合的五金件外侧安装部。
所述一体式内框和一体式外框分别通过压铸工艺一体压铸成型。
所述一体式内框和一体式外框的顶角分别为一体成型的圆角结构。
一种使用所述模块化装配式窗扇的门窗，包括设在玻璃外侧密封部和玻璃内侧密封部之间的玻璃，玻璃外侧密封部和玻璃内侧密封部与玻璃之间分别设有密封条，玻璃与中间隔热框之间设有玻璃垫块，中间隔热框外侧安装部与中间隔热框外侧通过气钉相连，中间隔热框内侧安装部与中间隔热框内侧通过螺钉相连，在五金件内侧安装部与五金件外侧安装部之间设有五金件。
一种所述门窗的装配方法，包括如下步骤：
(1)通过压铸工艺制作一体式内框和一体式外框，通过尼龙隔热条制作中间隔热框；
(2)组装一体式外框和中间隔热框；
(3)安装玻璃；
(4)组装一体式内框；
(5)在五金件内侧安装部和五金件外侧安装部之间安装五金件，即完成所述门窗的装配。
所述步骤(1)具体包括：根据一体式内框和一体式外框的形状和尺寸确定并制作一体式内框和一体式外框的压铸模具，将铝合金熔液压铸进一体式内框和一体式外框的压铸模具内，成型后开模取出铸件，冷却后进行打磨后处理；通过挤出工艺制备尼龙隔热条并切割拼装中间隔热框。
所述步骤(2)具体包括：将中间隔热框的外侧配合安装在一体式外框的中间隔热框外侧安装部，并使用气钉将中间隔热框的外侧和中间隔热框外侧安装部进行固定连接；
所述步骤(3)具体包括：在一体式外框的中间隔热框外侧安装部垫好玻璃 垫块并将玻璃放入一体式外框的玻璃外侧密封部内侧，调节好玻璃位置，使玻璃的内外两侧分别抵靠在两侧的密封条上；
所述步骤(4)具体包括：将中间隔热框的内侧配合安装在一体式内框的中间隔热框内侧安装部，并使用螺钉将中间隔热框的内侧和中间隔热框内侧安装部进行固定连接。
本发明模块化装配式窗扇及门窗及其装配方法，采用上述结构，具有以下优点：
1、一体式内框和一体式外框在模具内通过压铸工艺一体压铸成型，颠覆了现有门窗内外框体需要通过铝型材成规定形状进行拼接的制作方式，不会产生废料，节约材料成本；而且整个加工过程中不需要使用粘结胶类化工原料，对环境友好，也不会对工人的身体造成损害，起到节能减排的效果；经过整体制作工艺成型的门窗，整体稳定性好，不会产生变形错位，外部美观；一体式内框和一体式外框的顶角的圆角设计可以在人们碰倒门窗时降低碰撞过程中对人体的伤害。
2、相比传统方式中需要通过两根隔热桥与两侧的铝型材拼接形成隔热腔来阻断内外型材之间的热传递，本发明门窗的中间隔热框由中部设有隔热腔的隔热条拼接而成，结构稳定，组装方便，摒弃了传统方式需要使用两根隔热桥搭接形成隔热腔的制作方式，减少了配件和生产工序，组装方便快捷，提高了生产效率。
3、本发明门窗窗扇隔热框的内外两侧分别通过螺钉和气钉与一体式内框和一体式外框相连，气钉帽被玻璃垫块挡住，五金件将螺钉帽遮挡住，不影响窗扇的美观。
4、传统的拼接式门窗如果想得到一体化效果，就要在组装完成之后对组角 缝进行焊接，就要在组装完成之后对组角缝进行焊接，焊接完再喷颜色，受喷涂工艺的制约，所以很难制备两种颜色的内框和外框，而本发明申请的门窗内框和外框均为一体式结构，不需要焊接，而且方便分别喷涂颜色，制作内外不同颜色的窗扇。
5、传统的门窗窗扇为了拆换玻璃，需要设置压线结构，安装繁琐，增加了工序，本发明窗扇不需另外设置压线结构，在拆换玻璃时，只需将五金件卸下，松开螺丝钉，卸下一体式内框即可拆换玻璃，方便快捷。
附图说明：
图1为本发明窗扇的结构示意图；
图2为本发明门窗的结构示意图；
图3为本发明窗扇中卡槽及卡槽台阶的结构示意图；
图4为从内向外观察本发明窗扇的结构示意图；
图5为从外向内观察本发明窗扇的结构示意图；
图6为图4中A部的放大结构示意图；
图7为图5中B部的放大结构示意图；
图8为本发明门窗与窗框的配合关系示意图。
图中，1、一体式外框，2、中间隔热框外侧安装部，3、中间隔热框，4、玻璃外侧密封部，5、窗框外侧贴合部，6、一体式内框，7、中间隔热框内侧安装部，8、玻璃内侧密封部，9、窗框内侧贴合部，10、卡槽，11、卡槽台阶，12、窗框中部贴合部，13、五金件内侧安装部，14、五金件外侧安装部，15、玻璃，16、密封条，17、玻璃垫块，18、气钉，19、螺钉，20、五金件，21、隔热腔，101、内侧铝型材，102、外侧铝型材，103、第一隔热条，104、第二隔热条，105、第一贴合部，106、第二贴合部，107、鸭嘴密封条。
具体实施方式：
为能清楚说明本方案的技术特点，下面通过具体实施方式，并结合其附图，对本发明进行详细阐述。
如图1及图3-图7中所示，一种模块化装配式窗扇，包括一体式外框1，在一体式外框1中部设有中间隔热框外侧安装部2，中间隔热框外侧安装部2与中间隔热框3外侧配合连接，在一体式外框1两端分别设有玻璃外侧密封部4和窗框外侧贴合部5；在中间隔热框3内侧设有一体式内框6，在一体式内框6中部设有中间隔热框内侧安装部7，中间隔热框内侧安装部7与中间隔热框3内侧配合连接，在一体式内框6两端分别设有玻璃内侧密封部8和窗框内侧贴合部9。
所述中间隔热框外侧安装部2和中间隔热框内侧安装部7与中间隔热框3为插接方式连接。
所述中间隔热框外侧安装部2和中间隔热框内侧安装部7分别为一体成型设置在一体式外框1和一体式内框6中部的卡槽10，中间隔热框3外侧和内侧分别与两卡槽10配合安装。
在卡槽10内的侧壁上设有抵接中间隔热框3的卡槽台阶11。
所述中间隔热框3由四条中部设有若干隔热腔21的尼龙隔热条拼接而成，中间隔热框3上设有与窗框的鸭嘴密封条配合的窗框中部贴合部12。
在一体式内框6靠近中间隔热框3内侧安装部的位置设有五金件内侧安装部13，在中间隔热框3上设有与五金件内侧安装部13相配合的五金件外侧安装部14。
所述一体式内框6和一体式外框1分别通过压铸工艺一体压铸成型。
所述一体式内框6和一体式外框1的顶角分别为一体成型的圆角结构，圆角设计可以在人们碰倒门窗时降低碰撞过程中对人体的伤害。
如图2中所示，一种使用所述模块化装配式窗扇的门窗，包括设在玻璃外侧密封部4和玻璃内侧密封部8之间的玻璃15，玻璃外侧密封部4和玻璃内侧密封部8与玻璃15之间分别设有密封条16，玻璃15与中间隔热框3之间设有玻璃垫块17，中间隔热框外侧安装部2与中间隔热框3外侧通过气钉18相连，中间隔热框内侧安装部7与中间隔热框3内侧通过螺钉19相连，在五金件内侧安装部13与五金件外侧安装部14之间设有五金件20。玻璃垫块17为弹性材质，能使玻璃15边缘与窗扇之间形成一个柔性缓冲，防止玻璃15受力损坏；密封条16使玻璃15与窗扇之间密封连接，并减轻玻璃15受到的振动。
所述门窗的装配方法，包括如下步骤：
(1)通过压铸工艺制作一体式内框6和一体式外框1，通过尼龙隔热条制作中间隔热框3；具体为，根据一体式内框6和一体式外框1的形状和尺寸确定并制作一体式内框6和一体式外框1的压铸模具，将铝合金熔液压铸进一体式内框6和一体式外框1的压铸模具内，成型后开模取出铸件，冷却后进行打磨后处理；通过挤出工艺制备尼龙隔热条并切割拼装中间隔热框3。
(2)组装一体式外框1和中间隔热框3：将中间隔热框3的外侧配合安装在一体式外框1的中间隔热框外侧安装部2，并使用气钉18将中间隔热框3的外侧和中间隔热框外侧安装部2进行固定连接；
(3)安装玻璃15：在一体式外框1的中间隔热框外侧安装部2垫好玻璃垫块17并将玻璃15放入一体式外框1的玻璃外侧密封部4内侧，调节好玻璃15位置，使玻璃15的内外两侧分别抵靠在两侧的密封条16上；
(4)组装一体式内框6：将中间隔热框3的内侧配合安装在一体式内框6 的中间隔热框内侧安装部7，并使用螺钉19将中间隔热框3的内侧和中间隔热框内侧安装部7进行固定连接；
(5)在五金件内侧安装部13和五金件外侧安装部14之间安装五金件20，即完成所述门窗的装配。
传统门窗中需要通过两根隔热桥与两侧的铝型材拼接形成隔热腔来阻断内外型材之间的热传递，本发明中间隔热框3的隔热腔通过挤压一体成型，结构稳定，方便快捷。
传统门窗安装五金件的位置是位于内侧的铝型材上，本发明改变窗扇的结构后，是通过分别位于一体式内框6和中间隔热框3上的两个五金件安装部来安装五金件20。装配时，使用气钉18先将一体式外框1和中间隔热框3固定，操作方便，而且气钉帽被玻璃垫块17挡住，不影响窗扇的美观；使用螺钉19将一体式内框6与中间隔热框3固定，一体式内框6与中间隔热框3上的五金件安装部之间安装五金件20，将螺钉帽遮挡住，不影响窗扇的美观。
传统的门窗为了拆换玻璃方便，需要设置压线结构，安装繁琐，增加了工序。本发明门窗在拆换玻璃时，只需将五金件卸下，松开螺丝钉，卸下一体式内框即可拆换玻璃，方便快捷。
相比传统工艺需要将铝型材经过切割、清洗、打胶、上角码、组角、擦胶、注胶、组角槽打胶等繁琐工序，本发明模块化装配式门窗窗扇的一体式内框和一体式外框通过压铸工艺一体成型，传统的拼接式门窗窗扇如果想得到一体化效果，就要在组装完成之后对组角缝进行焊接，焊接完再喷颜色，受喷涂工艺的制约，所以很难制备两种颜色的内框和外框，而本发明申请的门窗窗扇，内框和外框均为一体式结构，不需要焊接，而且方便分别喷涂颜色，制作内外不同颜色的窗扇。
如图8中所示，与本发明所述模块化装配式门窗相配合的窗框为普通结构，窗框包括内侧铝型材101和外侧铝型材102，内侧铝型材101和外侧铝型材102的上部和下部分别通过C型的第一隔热条103和第二隔热条104相连，在内侧铝型材101和外侧铝型材102的上部分别设有与窗框内侧贴合部8、窗框外侧贴合部5配合的第一贴合部105和第二贴合部106，在第一隔热条103的上部设有鸭嘴密封条107，鸭嘴密封条107的上端抵接于窗框中部贴合部11上。
上述具体实施方式不能作为对本发明保护范围的限制，对于本技术领域的技术人员来说，对本发明实施方式所做出的任何替代改进或变换均落在本发明的保护范围内。
本发明未详述之处，均为本技术领域技术人员的公知技术。

Claims (10)

  1. 一种模块化装配式窗扇，其特征在于：包括一体式外框，在一体式外框中部设有中间隔热框外侧安装部，中间隔热框外侧安装部与中间隔热框外侧配合连接，在一体式外框两端分别设有玻璃外侧密封部和窗框外侧贴合部；在中间隔热框内侧设有一体式内框，在一体式内框中部设有中间隔热框内侧安装部，中间隔热框内侧安装部与中间隔热框内侧配合连接，在一体式内框两端分别设有玻璃内侧密封部和窗框内侧贴合部。
  2. 根据权利要求1所述的一种模块化装配式窗扇，其特征在于：所述中间隔热框外侧安装部和中间隔热框内侧安装部与中间隔热框为插接方式连接。
  3. 根据权利要求1所述的一种模块化装配式窗扇，其特征在于：所述中间隔热框外侧安装部和中间隔热框内侧安装部分别为一体成型设置在一体式外框和一体式内框中部的卡槽，中间隔热框外侧和内侧分别与两卡槽配合安装。
  4. 根据权利要求1所述的一种模块化装配式窗扇，其特征在于：所述中间隔热框由四条中部设有若干隔热腔的尼龙隔热条拼接而成，中间隔热框上设有与窗框的鸭嘴密封条配合的窗框中部贴合部。
  5. 根据权利要求1所述的一种模块化装配式窗扇，其特征在于：在一体式内框靠近中间隔热框内侧安装部的位置设有五金件内侧安装部，在中间隔热框上设有与五金件内侧安装部相配合的五金件外侧安装部。
  6. 根据权利要求1所述的一种模块化装配式窗扇，其特征在于：所述一体式内框和一体式外框分别通过压铸工艺一体压铸成型，所述一体式内框和一体式外框的顶角分别为一体成型的圆角结构。
  7. 一种使用权利要求5所述的模块化装配式窗扇的门窗，其特征在于：包 括设在玻璃外侧密封部和玻璃内侧密封部之间的玻璃，玻璃外侧密封部和玻璃内侧密封部与玻璃之间分别设有密封条，玻璃与中间隔热框之间设有玻璃垫块，中间隔热框外侧安装部与中间隔热框外侧通过气钉相连，中间隔热框内侧安装部与中间隔热框内侧通过螺钉相连，在五金件内侧安装部与五金件外侧安装部之间设有五金件。
  8. 一种如权利要求7所述的门窗的装配方法，其特征在于：包括如下步骤：
    (1)通过压铸工艺制作一体式内框和一体式外框，通过尼龙隔热条制作中间隔热框；
    (2)组装一体式外框和中间隔热框；
    (3)安装玻璃；
    (4)组装一体式内框；
    (5)在五金件内侧安装部和五金件外侧安装部之间安装五金件，即完成所述门窗的装配。
  9. 根据权利要求8所述的门窗的装配方法，其特征在于：所述步骤(1)具体包括：根据一体式内框和一体式外框的形状和尺寸确定并制作一体式内框和一体式外框的压铸模具，将铝合金熔液压铸进一体式内框和一体式外框的压铸模具内，成型后开模取出铸件，冷却后进行打磨后处理；通过挤出工艺制备尼龙隔热条并切割拼装中间隔热框。
  10. 根据权利要求8所述的门窗的装配方法，其特征在于：
    所述步骤(2)具体包括：将中间隔热框的外侧配合安装在一体式外框的中间隔热框外侧安装部，并使用气钉将中间隔热框的外侧和中间隔热框外侧安装 部进行固定连接；
    所述步骤(3)具体包括：在一体式外框的中间隔热框外侧安装部垫好玻璃垫块并将玻璃放入一体式外框的玻璃外侧密封部内侧，调节好玻璃位置，使玻璃的内外两侧分别抵靠在两侧的密封条上；
    所述步骤(4)具体包括：将中间隔热框的内侧配合安装在一体式内框的中间隔热框内侧安装部，并使用螺钉将中间隔热框的内侧和中间隔热框内侧安装部进行固定连接。
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CN107401352A (zh) * 2016-05-22 2017-11-28 王广武 内外双层固定窗与开启窗组合隔热门窗
CN206769684U (zh) * 2017-05-10 2017-12-19 金粤幕墙装饰工程有限公司 填充式隔热型材
CN109113509A (zh) * 2018-09-30 2019-01-01 山东叶阳门窗科技有限公司 一种模块化装配式窗扇及门窗及其装配方法
CN209509966U (zh) * 2018-09-30 2019-10-18 山东叶阳门窗科技有限公司 一种模块化装配式窗扇及门窗

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