WO2020059929A1 - Method for manufacturing carbon nanotube heat dissipation material and led luminaire having same - Google Patents

Method for manufacturing carbon nanotube heat dissipation material and led luminaire having same Download PDF

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Publication number
WO2020059929A1
WO2020059929A1 PCT/KR2018/011488 KR2018011488W WO2020059929A1 WO 2020059929 A1 WO2020059929 A1 WO 2020059929A1 KR 2018011488 W KR2018011488 W KR 2018011488W WO 2020059929 A1 WO2020059929 A1 WO 2020059929A1
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Prior art keywords
heat dissipation
frame body
led
heat
carbon nanotube
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PCT/KR2018/011488
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French (fr)
Korean (ko)
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김성진
윤태식
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인성 엔프라 주식회사
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Publication of WO2020059929A1 publication Critical patent/WO2020059929A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • C08K3/041Carbon nanotubes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/08Materials not undergoing a change of physical state when used
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/003Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
    • F21V19/0045Fastening of light source holders, e.g. of circuit boards or substrates holding light sources by tongue and groove connections, e.g. dovetail interlocking means fixed by sliding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/503Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • F21V29/86Ceramics or glass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to a method for manufacturing a heat dissipation material for carbon nanotubes and an LED luminaire equipped with the same.
  • the heat sink is manufactured using a heat dissipation material for carbon nanotubes to increase heat dissipation efficiency and produce at the same time as compared to conventional aluminum. It relates to a method for manufacturing a carbon nanotube heat dissipation material that can reduce the cost and maximize heat dissipation efficiency through a simple structure change of the heat dissipation frame, and an LED luminaire equipped with the same.
  • a lighting device is a device that converts light energy into electrical energy to emit light.
  • the lighting infrastructure is developed and the fields of lighting are diversified, 20% of the total electricity consumption is used for lighting purposes. Accordingly, various studies have been conducted on high-intensity lighting with high energy efficiency.
  • the LED lighting device is an eco-friendly material that can not only save energy resources due to low power consumption, but also reduce waste emissions such as mercury and greenhouse gas (CO2). Therefore, it is widely used as a light source element for various lighting lamps.
  • Such an LED lighting device has a disadvantage of generating local heat in a device because it emits high-brightness light from a small device.
  • the circuit may not operate normally due to the heat generated during LED emission, or the life of the LED may be shortened and the problem of reduced illumination occurs.
  • the applicant of the present invention is registered in Korea Patent No. 10-1147962 (invention name: LED luminaire), domestic registration patent No. 10-1239123 (invention name: LED luminaire), domestic registration patent No. 10-1256865 ( Name of the invention: LED lamp for lighting), and through domestic registration patent No. 10-1200309 (invention name: LED luminaire), researched and registered a patent for a heat dissipation frame capable of increasing heat dissipation efficiency.
  • the LED module is configured to be installed on the substrate contact surface formed on each side to improve the uniformity of light, and at the same time, the ventilation portion of the heat dissipation frame protrudes outward from the diffusion cover so that the ventilation portion is exposed to the air so that heat exchange can be actively performed. It was possible to maximize the heat dissipation efficiency.
  • the LED luminaires have the disadvantage that they do not meet the recent trend of miniaturization and integration due to an excessively increased weight and volume of the product in order to have a desired heat dissipation effect due to the characteristic that aluminum has a high specific gravity.
  • the LED luminaires have a problem of increasing the manufacturing cost of the product as the frame is made of expensive aluminum material.
  • the applicant of the present invention applies carbon nanotubes to the heat dissipation frame, and has applied for a heat dissipation frame to receive a patent registration.
  • FIG. 1 is a perspective view showing a heat dissipation frame disclosed in Korean Patent No. 10-1783392 (Invention name: carbon nanotube heat dissipation material manufacturing method and heat dissipation frame for lighting device having the same).
  • the heat dissipation frame of FIG. 1 (hereinafter referred to as the prior art) 100 is composed of a heat dissipation plate 101, a heat dissipation body 103, and a heat dissipation assembly 105.
  • the heat dissipation plate 101 is formed of a disk, and a through hole penetrating both surfaces is formed in the center.
  • the heat dissipation body 103 is formed in a cylindrical shape in which the upper and lower portions are opened to form air moving holes therein, and is formed inward on the outer surface, extending in the height direction, and forming guide grooves formed at intervals along the arc, and air
  • the moving hole is vertically installed on one surface of the heat dissipation plate 101 so as to be connected to the through hole of the heat dissipation plate 101.
  • the heat dissipation assembly 105 corresponds to a contact plate to which the LED substrate 111 on which the LED modules 112 are mounted is treated, a plate-shaped support portion vertically connected to one surface of the treatment plate, and vertically connected to an end portion of the support portion. It consists of an insert that is inserted in a sliding manner into the guide groove.
  • the conventional technology 100 configured as described above can replace the materials of the heat dissipating body 103 and the heat dissipation assembly 105 with carbon nanotube heat dissipation materials instead of conventional aluminum, thereby significantly increasing heat conductivity, heat dissipation rate, and heat dissipation rate.
  • the prior art 100 has the disadvantage that the manufacturing cost increases as the heat dissipation body 103 and the heat dissipation assembly 105 are made of an expensive carbon nanotube heat dissipation material.
  • carbon nanotube In general, carbon nanotube (CNT, Carbon nanotube) has the disadvantage that long term stability (Long term stability) is lowered because the performance is degraded by the deformation of the polymer material when subjected to the lapse of time and continuous heat.
  • the prior art 100 does not take into account the characteristics of the carbon nanotubes at all, and as the heat dissipation body 103 and the heat dissipation assembly 105 are both made of a carbon nanotube heat dissipation material, long-term reliability decreases. If long-term reliability is low, the corresponding equipment has to be replaced individually, and thus, it has a disadvantage in that assembly is not only poor, but also increases the cost of equipment replacement.
  • the present invention is to solve this problem, the problem of the present invention is to replace the material of the heat sink and the auxiliary radiators with conventional carbon nanotube heat dissipation material instead of aluminum, significantly reducing the thermal conductivity, heat release rate and heat release rate
  • the present invention relates to a method for manufacturing a heat dissipation material for carbon nanotubes that can be increased, and an LED luminaire equipped with the same.
  • another problem of the present invention is a carbon nanotube heat dissipation material, the primary ball milling step and the secondary ball milling step through the high thermal conductivity carbon composite material and metal powder to crush and mix into fine particles and at the same time the dispersion step
  • a carbon nanotube heat dissipation material, the primary ball milling step and the secondary ball milling step through the high thermal conductivity carbon composite material and metal powder to crush and mix into fine particles and at the same time the dispersion step
  • Another problem of the present invention is to maximize the heat dissipation area by changing the structure of the frame body, and at the same time, induce natural convection and efficiently dissipate heat generated from the LED module. It relates to an LED luminaire equipped with it.
  • auxiliary heat radiators of the carbon nanotube heat dissipation material can be detachably attached to the inner surface of the frame body, so that the heat dissipation effect can be maintained for a long time through simple replacement of the auxiliary heat radiators without disassembling other parts.
  • the present invention relates to a method for manufacturing a heat dissipation material for carbon nanotubes and an LED lamp having the same.
  • Another problem of the present invention relates to a method for manufacturing a heat dissipation material for carbon nanotubes that can improve the uniformity of light by forming a front diffusion cover with a curved surface, and an LED lamp having the same.
  • Another problem of the present invention is a carbon nanotube heat dissipation material manufacturing method capable of further improving the heat dissipation effect by forming discharge grooves formed inward on the upper surface of the heat sink but extending to the outer surface, and the LED luminaire equipped with the same. It is about.
  • the heat dissipation frame is formed in a polygonal column shape in which the upper and lower parts are opened, and the outer surface forming each surface.
  • the frame body is formed in a cylindrical shape in which the upper and lower portions are opened and through-holes are formed, and the through-holes are vertically arranged in the center of the inner space of the frame body;
  • Each inner surface of the frame body and the outer circumferential surface of the through-hole are connected, further comprising reinforcing walls extending in the height direction, and the auxiliary heat-radiating bodies are formed in a ' ⁇ ' shape on one surface facing the through-hole during assembly. It is preferable that the radiating blades extending in the height direction are formed to protrude.
  • each inner surface of the frame body is formed outwardly from the inner surface, and auxiliary groove inserting grooves extending to the upper and lower parts of the frame body are formed to face each other in the width direction, and the secondary body insert of the frame body is inserted.
  • Grooves are formed outward from the inner surface of the frame body, the ends are extended to further form extended grooves, and the auxiliary radiators are formed in a rod shape having a length, and the heat dissipation blade protrudes on one surface, and when assembled, the frame A fixed body which is inserted in a sliding manner in a direction from the top to the bottom through the insertion groove of the auxiliary heat sink of the body; It is preferable to further include inserts that extend from both side portions adjacent to the other surface of the fixing body to both sides and are inserted into each of the extension grooves of the auxiliary heat sink insert groove of the frame body.
  • the LED luminaire has a heat sink portion that is coupled to the lower surface of the frame body to dissipate heat; Further comprising a base coupled to the lower portion of the heat sink, it is preferable that the heat sink portion is formed with a plurality of discharge grooves that are formed inward from the top surface to extend to the outer surface.
  • the heat sink portion and the auxiliary heat sinks are made of a carbon nanotube heat dissipation material
  • the method of manufacturing the carbon nanotube heat dissipation material is 70 to 90% by weight of a metal powder and 10 to 30% by weight of a carbon composite material.
  • PEG polyethylene glycol
  • polyester-based binder polyester-based binder
  • the ball milling step is to supply the metal powder and the carbon composite material stirred by the agitation step to a ball mill jar in which the balls are accommodated, and rotate at a speed of 200 to 250 rpm to rotate the agitated metal powder and carbon.
  • the primary ball milling step and the secondary ball milling step are milled by mixing 15 to 20% by weight of a mixture of a metal powder and a carbon composite material and 80 to 85% of an organic solvent, and the ball milling step comprises the carbon composite material. It is preferable that stearic acid (Stearic acid) for promoting the dispersion of 1.5 to 2.5% by weight based on the total weight.
  • stearic acid Stearic acid
  • the heat treatment and dispersion step simultaneously rotates the polyethylene glycol (PEG) at a rate of 50 to 70 rpm for a predetermined time, and heats it, and the crushed material and the polyester-based binder are heated in the polyethylene glycol (PEG).
  • the mixed mixture is rotated and heated at the same time, and the heating temperature of the heat treatment and dispersion step is the melting point of the polyethylene glycol (PEG), and the volume fraction of the polyethylene glycol (PEG) and the metal powder is 4, carbon.
  • the volume fraction of the composite material-PEG precursor is 6, and the first ball milling step is performed for 1 hour cycle, then the process is stopped for 30 minutes, and the process performed for 1 hour cycle is repeated 4 times,
  • the second ball milling step is preferably performed for about 3 to 5 hours.
  • the carbon composite material is a single-walled carbon nanotube (SWCNT, single-walled carbon nanotube), double-walled carbon nanotube (DWCNT, double-walled carbon nanotube), multi-walled carbon nanotube (MWCNT, multi-walled carbon) nanotube), a bundle carbon nanotube, or a combination thereof
  • the polyethylene glycol (PEG) in the heat treatment and dispersion step preferably has a molecular weight of 15,000 to 20,000MW.
  • each of the connecting portions between the adjacent substrate contact surfaces of the frame body is formed inward from the outer surface to form through holes connected to the inner space of the frame body, and the through holes are adjacent substrate contact surfaces.
  • adjacent substrate contact surfaces are formed to be spaced apart from each other by a through hole, and each connecting portion of the frame body has a side portion of each of the adjacent substrate contact surfaces.
  • the auxiliary extensions in the form of a plate material protruding obliquely from the outside but extending in the height direction and spaced apart from each other to expose the corresponding through hole to the outside.
  • At least one bolt hole is formed on the fixing body of the auxiliary heat sinks, and bolt grooves corresponding to the bolt holes of the auxiliary heat sinks are formed on inner surfaces of the frame body, so that the frame body and the auxiliary heat sinks are formed.
  • the body is fixed by bolt fastening, and sliding grooves are formed on both sides of the substrate contact surfaces of the frame body in which both sides of the second LED substrates are inserted in a sliding manner, and the LED luminaires are provided as sliding grooves of the substrate contact surfaces.
  • the LED luminaire includes a power supply installed inside the base, and the power supply
  • the main power supply module for supplying power to the second LED substrate
  • the auxiliary power supply module further includes an auxiliary power supply module connected to a connector to be detachable from the main power supply module, and the auxiliary power supply module is connected in parallel between the output terminal of the main power supply module and the second LED substrates.
  • the heat conductivity, heat release rate and heat release rate can be significantly increased by replacing the material of the heat sink and the auxiliary heat radiators with a carbon nanotube heat dissipation material instead of conventional aluminum.
  • the carbon composite material and metal powder having high thermal conductivity are crushed and mixed into fine particles through the primary ball milling step and the secondary ball milling step, and at the same time, the carbon composite is made through the dispersion step.
  • the thermal conductivity is excellent, and at the same time, the volume and volume can be reduced to induce lighter weight production, and the production cost can be reduced.
  • the heat dissipation area is maximized by changing the structure of the frame body, and at the same time, natural convection is induced to efficiently dissipate heat generated from the LED module.
  • the heat dissipation effect can be maintained for a long time through simple replacement of the auxiliary heat radiators without disassembling other parts.
  • the uniformity of light can be improved by forming the front diffusion cover as a curved surface.
  • FIG. 1 is a perspective view showing a heat dissipation frame disclosed in Korean Patent No. 10-1783392 (Invention name: carbon nanotube heat dissipation material manufacturing method and heat dissipation frame for lighting device having the same).
  • FIG. 2 is a process flow chart showing a method of manufacturing a carbon nanotube heat dissipation material applied to a heat dissipation frame according to an embodiment of the present invention.
  • Example 3 is a SEM (Scanning Electron Microscope) photograph showing the surfaces of Example 1 and Comparative Examples 1 and 2 measured by FESEM (Field Emission Scanning Electron Microscope) surface analysis.
  • Example 7 is a graph of measuring the temperature for 2 hours when light is emitted by installing Example 1, 2 and Comparative Example 2 on an LED lamp.
  • Figure 8 shows the heat dissipation characteristics of the conventional aluminum material is applied to the heat dissipation, (b) shows the heat dissipation characteristics of the heat dissipation body is applied to the carbon nanotube heat dissipation material of the present invention.
  • FIG. 9 is an exploded perspective view showing an LED luminaire as an embodiment of the present invention.
  • FIG. 10 is a perspective view showing the heat radiation frame of FIG. 9.
  • FIG. 11 is a partially exploded perspective view of FIG. 10.
  • FIG. 12 is a plan view of FIG. 10.
  • FIG. 13 is a perspective view showing the frame body of FIG. 10.
  • FIG. 14 is a perspective view showing the auxiliary heating element of FIG. 10.
  • FIG. 15 is a plan view illustrating a heat dissipation structure of the heat dissipation frame of FIG. 10.
  • FIG. 16A is an exemplary view for explaining the heat dissipation structure of the heat dissipation frame and heat sink portion of FIG. 9, and (B) is another illustration of (A).
  • FIG. 17 is an exemplary view showing a power supply installed inside the base of FIG. 9.
  • FIG. 2 is a process flow chart showing a method of manufacturing a carbon nanotube heat dissipation material applied to a heat dissipation frame according to an embodiment of the present invention.
  • the method for manufacturing a carbon nanotube heat dissipation material (S1) is a carbon nanotube heat dissipation material that is a composition applied to the heat sink 4 of the LED luminaire 1 of FIGS. 9 to 17 described later for dissipating heat generated during light emission. It relates to a method for manufacturing.
  • the carbon nanotube heat dissipation material is installed in the lighting device and can be applied as a heat dissipation material for dissipating local heat generated from the LED.
  • the manufacturing method of the carbon nanotube heat dissipation material (S1) as shown in Figure 2, the stirring step (S10), the primary ball milling step (S20), the secondary ball milling step (S30), heat treatment and dispersion step (S40).
  • the stirring step (S10) is a process step of stirring the metal powder 70 to 90% by weight, and the carbon composite material 10 to 30% by weight.
  • the carbon composite material is single-walled carbon nanotube (SWCNT), double-walled carbon nanotube (DWCNT), multi-walled carbon nanotube (MWCNT, multi-walled carbon nanotube), bundle Type carbon nanotubes (rope carbon nanotube) or a combination thereof
  • carbon nanotubes (CNT) is a hexagonal shape consisting of six carbons are connected to each other to form a tube shape
  • multi-walled carbon nanotubes (MWCNT) are a plurality The dog's tubes form a concentric shape.
  • the metal powder may be composed of a metal powder having high thermal conductivity, and in detail, it is preferable that it is an aluminum powder.
  • the carbon composite material does not affect the shape of the radiator, but if the content is less than 10% by weight, the content of the carbon composite material is excessively reduced, and the thermal conductivity, heat release rate, and heat release rate decrease. , If the content is more than 30% by weight, dispersion becomes difficult, which causes a problem in that the physical properties of the radiator are deteriorated.
  • the mixture of the metal powder and the carbon composite material stirred by the stirring step (S10) is supplied to the first ball milling step (S20).
  • the first ball milling step (S20) is a process step of primary grinding and crushing of a mixture of metal powder and carbon composite material stirred by the stirring step (S10) using a known ball milling equipment.
  • the first ball milling step (S20) supplies 15 to 20% by weight of a mixture of agitated metal powder and carbon composite material, and 80 to 85% by weight of an organic solvent to a ball mill jar, a port for receiving the balls.
  • the metal powder and carbon composite material are crushed by rotating the ball mill at a rotation speed of 200 to 250 rpm.
  • the organic solvent ether, acetone, alcohol, etc. may be applied, and in detail, it is preferable that it is ethanol.
  • the first ball milling step (S20) may add a dispersion accelerator of 1.5 to 2.5% by weight relative to the weight of the metal powder, carbon composite material and organic solvent, wherein the dispersion accelerator promotes dispersion of the carbon composite material. It is preferred to have stearic acid.
  • the first ball milling step (S20) performs the process for a period of approximately 1 hour (T), and taking into account the characteristics of ethanol generating heat during friction, the process is stopped by rotating for about 30 minutes after one process.
  • the process performed for a period of 1 hour (T) is called 4 times, and the process is performed 4 times.
  • the primary crushed material primary crushed by the primary ball milling step (S20) is supplied to the secondary ball milling step (S30).
  • the secondary ball milling step (S30) is a process step for more finely crushing the primary crushed primary crushed material by the primary ball milling step (S20) using a known ball milling equipment.
  • the balls applied in the second ball milling step (S30) are made of a smaller diameter than the balls applied in the first ball milling step (S20).
  • the second ball milling step (S30) is the primary crushed primary crushed material (metal powder + carbon composite material) and the organic solvent by the primary ball milling step (S20) into a ball mill jar in which the balls are accommodated. After feeding, the primary crushed material is further finely crushed by rotating the ball mill for approximately 3 to 5 hours at a rotational speed of 200 to 250 rpm.
  • the secondary crushed material (metal powder + carbon composite material) crushed by the secondary ball milling step (S30) is supplied to the heat treatment and dispersion step (S40).
  • the carbon composite material of the secondary crushed material supplied from the secondary ball milling step (S30) has a high cohesive force and thus has a low dispersion force, and at the same time, the mechanical properties of the metal powder and the carbon composite material are different and difficult to embed.
  • This is a process step for dispersing and embedding the carbon composite material into the finely crushed metal powder in consideration of characteristics.
  • the embedded is defined as a phenomenon in which the carbon composite material is attached to a part of the metal powder whose surface is amorphized while being finely crushed through the primary and secondary ball milling steps (S20) and (S30).
  • polyethylene glycol hereinafter referred to as PEG
  • PEG polyethylene glycol
  • polyethylene glycol (PEG) is applied to the polyethylene glycol having a molecular weight of approximately 15,000 ⁇ 20,000MW.
  • a polyester-based binder is added to increase the viscosity of the mixture.
  • polyethylene glycol (PEG) is rotated at a speed of 50 to 70 rpm using a known twin screw mixer, and at the same time, the melting point of polyethylene glycol (PEG) is 65 to 75 ° C, approximately 20 minutes. Heat up.
  • a secondary crushed material metal powder + carbon composite material
  • a polyester-based binder are added to heated polyethylene glycol (PEG), and these compounds (PED + metal powder + carbon composite material + polyester-based binder) are added. It rotates at a speed of 50 to 70 rpm and heats at a temperature of 65 to 75 ° C for 30 minutes.
  • the carbon nanotube heat dissipation material of the present invention is manufactured by uniformly dispersing and embedding the carbon composite material in a metal powder by blending while melting the compound.
  • the volume fraction of the polyethylene glycol (PEG) and the metal powder is 4, and the volume fraction of the carbon composite material-PEG precursor is preferably 6.
  • the carbon nanotube heat dissipation material manufactured by FIG. 2 includes a metal powder, a carbon composite material, a binder, and PEG, and when heat is applied for processing during heat dissipation, the binder is dissipated and PEG is fine as it is volatilized.
  • the pores of the structure are formed, and through these pores, high-temperature heat is emitted from the LED heat dissipation structure, thereby increasing heat dissipation efficiency.
  • Example 1 is a heat sink made of a heat dissipation material to which 20% by weight of carbon nanotubes (CNT) and 80% by weight of aluminum powder are added in the stirring step (S10) of FIG. 2.
  • CNT carbon nanotubes
  • Example 2 is a heat sink made of a heat dissipation material to which 30% by weight of carbon nanotubes (CNT) and 70% by weight of aluminum powder are added in the stirring step (S10).
  • CNT carbon nanotubes
  • Comparative Example 1 is a heat sink made of a heat dissipation material to which 100% by weight of aluminum powder is added without adding carbon nanotubes (CNT) in the stirring step (S10).
  • Comparative Example 2 is a heat sink made of a heat dissipation material to which 40% by weight of carbon nanotubes (CNT) and 60% by weight of aluminum powder are added in the stirring step (S10).
  • Example 3 is a SEM (Scanning Electron Microscope) photograph showing the surfaces of Example 1 and Comparative Examples 1 and 2 measured by FESEM (Field Emission Scanning Electron Microscope) surface analysis.
  • Example 1 since 20% by weight of carbon nanotubes (CNT) and 80% by weight of aluminum are added in the stirring step (S10), as shown in FIG. 3 (b), 20% by weight of carbon nanotubes (CNT) As it is added, it can be seen that voids are generated in the fracture surface, and in Comparative Example 2, 40% by weight of carbon nanotubes (CNT) is added, and as shown in FIG. 3 (c), more voids are generated in the fracture surface. You can see that 20% by weight of carbon nanotubes (CNT) and 80% by weight of aluminum are added in the stirring step (S10), as shown in FIG. 3 (b), 20% by weight of carbon nanotubes (CNT) As it is added, it can be seen that voids are generated in the fracture surface, and in Comparative Example 2, 40% by weight of carbon nanotubes (CNT) is added, and as shown in FIG. 3 (c), more voids are generated in the fracture surface. You can see that
  • the pores are formed as the binder is destroyed and PEG is volatilized when a heat dissipation sample is produced by applying heat after preparing a carbon nanotube heat dissipation material.
  • the carbon nanotube heat dissipation material contains more than 30% by weight of carbon nanotubes (CNT)
  • the intensity of the main peak is reduced to the greatest extent, so the content of carbon nanotubes (CNT) affects the intensity of the peak. It can be seen that the intensity of the peak of the heat dissipation material decreases as the content of the carbon nanotubes (CNT) increases.
  • the content of carbon nanotubes affects the microstructure, micropores, and crystallization of the carbon nanotube heat dissipation material.
  • the carbon nanotube heat dissipation material shows the intensity at a similar peak regardless of the content of the carbon nanotube (CNT).
  • the peak of the heat dissipation material is determined by the intrinsic peak of the carbon nanotubes (CNT), and consequently, the binding of the carbon nanotubes (CNT) included in the heat dissipation material of the carbon nanotubes is increased.
  • FIG. 6 is a graph showing the thermal conductivity of Examples 1, 2 and Comparative Example 3
  • FIG. 7 is a graph measuring Examples 2, 2 and Comparative Example 2 on the LED lamp and measuring the temperature for 2 hours during which light is emitted.
  • Figure 8 (a) shows the heat dissipation characteristics of the radiator to which the conventional aluminum material is applied, and (b) shows the heat dissipation characteristics of the radiator to which the carbon nanotube heat dissipation material of the present invention is applied.
  • the carbon nanotube (CNT) has a thermal conductivity value of approximately 3,000 W / m.k or less, not only can the thermal conductivity of the carbon nanotube heat dissipation material be improved, but also the thermal conductivity may be improved by controlling the content with the aluminum powder.
  • Example 1, 2 and Comparative Examples 1, 2 the initial temperature measured in the heat sink is 27 °C, but as time passes, the temperature is increased by the heat generated by the LED lamp .
  • Comparative Example 1 in which carbon nanotubes (CNT) were not added was overheated to 72 ° C or higher.
  • the present invention as shown in Figure 8 (a), (b), contains a carbon composite material having excellent thermal conductivity can significantly increase the heat dissipation rate and heat dissipation efficiency compared to a conventional heat dissipation material made of aluminum. have.
  • FIG. 9 is an exploded perspective view showing an LED luminaire as an embodiment of the present invention.
  • the LED luminaire 1 which is an embodiment of the present invention, has a heat dissipation frame 3, a heat sink 4, a base 5, a first LED substrate 6, and a front diffusion cover ( 7), consisting of second LED substrates (8), side diffusion covers (9), and packing means (10).
  • the base 5 is coupled to the lower portion of the heat sink portion 4, and the connection portion 51 for connecting with an external socket (not shown) is formed at the end portion, so that power from the outside is transferred to the LED substrates 6, 8 Feed them.
  • the power supply device 20 of FIG. 17 to be described later is installed inside the base 5.
  • the heat sink 4 has an upper surface coupled to the heat dissipation frame 3 and a lower surface coupled to the base 5.
  • a plurality of discharge grooves 41 for discharging internal heat to the outside are formed on the heat sink 4.
  • the upper surface of the heat sink 4 is formed in a shape corresponding to the shape of the heat dissipation frame 3 in contact, so that the heat dissipation frame 3 can be firmly coupled.
  • the heat sink 4 was made of the carbon nanotube heat dissipation material of FIGS. 2 to 8 described above to maximize the heat dissipation effect.
  • the first LED substrate 6 is a substrate on which a circuit for lighting and flashing the LED modules 61 mounted with the plurality of LED modules 61 mounted thereon is printed. At this time, the LED modules 61 emit light toward the top.
  • the first LED substrate 6 is coupled to the upper end of the heat dissipation frame 3 to emit light toward the top.
  • the packing means 10 may be installed at the joining point of the first LED substrate 6 and the heat dissipation frame 3 to improve water tightness.
  • the front diffusion cover 7 is formed in a hemisphere shape in which one side is opened, and the first LED substrate 6 is inserted into the opening to diffuse light emitted from the first LED substrate 6.
  • the front diffusion cover 7 was formed to have an outer surface of a hemispherical curved surface 71 to improve the uniformity of light.
  • the second LED substrates 8 are substrates on which a circuit for lighting and flashing the LED modules 81 on which the plurality of LED modules 81 are mounted is mounted.
  • the second LED substrates 8 are installed to face each of the substrate contact surfaces 313 of the heat dissipation frame 3 of FIG. 6 to be described later, so that light can be emitted at various angles toward the side.
  • the LED modules 81 emit light toward the side.
  • FIG. 10 is a perspective view showing the heat dissipation frame of FIG. 9, FIG. 11 is a partially exploded perspective view of FIG. 10, and FIG. 12 is a plan view of FIG. 10.
  • the heat dissipation frame 3 is formed of a square pillar-shaped frame body 31 in which a space is formed inside the upper and lower openings, and a frame body 31 formed of a carbon nanotube heat dissipation material.
  • FIG. 13 is a perspective view showing the frame body of FIG. 10.
  • the frame body 31 is formed in a square pillar shape in which a space is formed inside the upper and lower portions as shown in FIG. 13, and the lower portion is coupled to the heat sink portion 4, and the upper portion has a front diffusion cover 7 ) And the first LED substrate 6 are combined.
  • the frame body 31 has the same length therein, the upper and lower portions are opened, and a through portion 311 in which a through hole 3111 is formed in a height direction is installed.
  • the through-hole 311 is configured such that cold air flows in from the lower opening, and internal hot air is discharged to the outside through the upper opening, thereby activating air circulation to effectively heat-exchange and heat-dissipate the heat dissipation frame 3.
  • the through-hole portion 311 receives heat from the frame body 31 through the reinforcing walls 312, and discharge heat is transferred to the outside through the through-hole 3111 to increase heat dissipation efficiency.
  • the substrate contact surfaces 313 are formed of a flat plate material and the second LED substrates 8 are respectively treated.
  • the frame body 31 is formed in a quadrangular prism shape, and the substrate contact surfaces 313 are formed in four, for example, but the shape of the frame body 31 is not limited thereto. , It may be formed in a cylindrical or polygonal shape, it is natural that the quantity of the substrate contact surface 313 may be configured in a quantity corresponding to the shape of the frame body 31.
  • sliding grooves 3131 and 3131 ' are formed to extend in the height direction on both sides of the substrate contact surfaces 313, and the second LED substrates are the sliding grooves 3131 and 3131' of the substrate contact surfaces 313.
  • the substrate contact surface 313 and the second LED substrate 8 are installed so that the opposite surfaces are opposed to each other, and the sliding grooves 3131 and 3131 'of the substrate contact surface 313 on which the second LED substrate 8 is installed.
  • To both sides of the side diffusion cover 9 is reinserted to be coupled.
  • through-holes 3151 formed inward from the outer surface and connected to the inner space are formed in the connecting portions 315 between the adjacent substrate contact surfaces 313 of the frame body 31, respectively.
  • the through holes 3151 are formed on the adjacent substrate contact surfaces 313, but are formed to extend in the height direction to the upper and lower parts, so that the adjacent substrate contact surfaces 313 of the frame body 31 pass through the through holes 3151. It is formed to be spaced apart from each other.
  • the through holes 3151 of the connecting portions 315 can increase the heat dissipation efficiency by further increasing the heat dissipation area of the heat dissipation frame 3.
  • auxiliary extension portions 3153 and 3154 that protrude inclined outwardly from each side of the adjacent substrate contact surfaces 313 and are formed to extend in the height direction.
  • the protrusion is formed.
  • the auxiliary extension portion 3153 is formed to be spaced apart from the opposite auxiliary extension portion 3154, thereby extending the through hole 3151 to the outside, thereby making air circulation more active.
  • the inner surface 316 of the frame body 31 is formed on the outside from the inner surface 316, extending in the height direction extending to the upper and lower surfaces of the frame body 31, the secondary heating element insertion grooves 317, 317 ' ) Are formed to face in the width direction.
  • auxiliary heat sink insert grooves 317 and 317 ' are formed outward from the inner surface 316 of the frame body 31, and extended grooves 3171 and 3317' extending to both sides are formed.
  • Reinforcing walls 312 are vertically connected to the inner surface 316 of the frame body 31 between them.
  • the carbon nanotube heat dissipation material to form the auxiliary heat sink 33 by inserting the auxiliary heat sink 33 of FIG. 7 to be described later in a sliding direction from the top to the bottom as the auxiliary heat sink insert groove 317
  • the periodic replacement of the auxiliary heat radiator 33 can be performed simply and quickly in consideration of a characteristic in which long-term reliability decreases as time elapses at a high temperature.
  • FIG. 14 is a perspective view showing the auxiliary heating element of FIG. 10.
  • the auxiliary heat sink 33 of FIG. 14 is made of the carbon nanotube heat dissipation material of FIGS. 2 to 8 described above, and the auxiliary heat sink insert groove 317 of each inner surface 316 of the frame body 31 of FIG. 13 described above is 317. ) Is inserted in a sliding manner from the top to the bottom to be contacted with the substrate contact surface 313, thereby effectively dissipating heat transmitted from the second LED substrate 8 through the substrate contact surface 313, and at the same time, an auxiliary radiator ( Periodic replacement of 33) becomes possible.
  • the auxiliary radiator 33 has a rod-shaped fixture 351 having a length and area, and inserts 353 and 354 extending outwardly on both sides of the fixture 351, and ' ⁇ ' It is formed in a ruler shape and is formed of a radiating blade 355 protrudingly formed on the front surface of the fixing body 351 and extending in a height direction.
  • the fixing body 351 is inserted into the radiator insert groove 317 of the frame body 31, and the inserts 353 and 354 are inserted into the radiator insert groove 317.
  • the inserts 353 and 354 are supported on the sidewalls forming the extended grooves 3171 and 3317'. As a result, the auxiliary heat radiator 33 can be firmly fixed to the frame body 31.
  • FIG. 15 is a plan view for explaining the heat dissipation structure of the heat dissipation frame of FIG. 10, and FIG. 16 (a) is an illustration for explaining the heat dissipation structure of the heat dissipation frame and heat sink of FIG. 9, and (b) is It is another example of (a).
  • the heat generated from the LED module of the second LED substrate is transferred through the substrate contact surface-> auxiliary heat radiator and heat dissipation wall-> junction and through hole.
  • the substrate contact surface of the heat dissipation frame 3 is formed with a large area and a through hole is formed therein, and through holes are formed in each joint to maximize the heat dissipation area, and carbon nanotubes are located inside each substrate contact surface. It is possible to further improve the heat dissipation efficiency by installing an auxiliary heat radiator of heat dissipation material.
  • the hot air discharged to the inside of the through hole is quickly exchanged by the natural convection phenomenon of the through hole, and the hot air discharged outside the through hole does not stay in the inner space and passes through the through holes of the junction. Since it is quickly discharged, it is possible to effectively dissipate heat generated from the LED.
  • the heat sink portion 4 coupled to the lower portion of the heat dissipation frame 3 is formed with discharge grooves on the upper surface to be contacted, thereby allowing the heat dissipation frame 3 to pass through. And it is possible to quickly discharge the air flowing through the interior space to the outside.
  • FIG. 17 is an exemplary view showing a power supply installed inside the base of FIG. 9.
  • the power supply device 20 of the present invention as shown in Figure 17, the main power supply module 21 and the main power supply module 21 is connected to the auxiliary power supply module 23 for supplying auxiliary power , Made of a connector 25 connected between them.
  • the auxiliary power supply module 23 is electrically connected to the output terminal of the main power supply module 21 to supply power to the LED substrates 6 and 8 in a transfer operation.
  • the auxiliary power supply module 23 is connected in parallel between the output terminal of the main power supply module 21 and the LED substrates 6 and 8, and detects a ripple from the output terminal of the main power supply module 21. Then, when the detected ripple value exceeds the preset reference value, power is normally supplied due to damage to the electrolytic capacitor due to the occurrence of ripple in the main power supply module 23 by outputting the voltage with the ripple removed to the output voltage to the LED substrates. The phenomenon that cannot be achieved can be prevented.
  • the connector 25 is installed to electrically connect or disconnect the main power supply module 21 and the auxiliary power supply module 23.
  • the auxiliary power supply module 23 is configured to be connected to or disconnected from the main power supply module 21 through the connector 25, for example, when the auxiliary power supply module 23 is defective or broken, the connector 25 ) By being separated from the main power supply module 21, only the auxiliary power supply module 23 can be replaced without replacing both the main power supply module 21 and the auxiliary power supply module 23, and accordingly replacement work And time.
  • the LED luminaire 1 which is an embodiment of the present invention, can replace the materials of the heat sink and the auxiliary radiators with conventional carbon nanotube heat dissipation materials rather than aluminum, so that the heat conductivity, heat release rate, and heat release rate can be significantly increased. do.
  • the LED luminaire (1) of the present invention crushes and mixes carbon composite material and metal powder having high thermal conductivity into fine particles through the primary ball milling step and the secondary ball milling step when producing carbon nanotube heat dissipation material, and simultaneously disperses and disperses them.
  • the LED luminaire (1) of the present invention crushes and mixes carbon composite material and metal powder having high thermal conductivity into fine particles through the primary ball milling step and the secondary ball milling step when producing carbon nanotube heat dissipation material, and simultaneously disperses and disperses them.
  • the LED luminaire 1 of the present invention maximizes the heat dissipation area by changing the structure of the frame body, and at the same time, induces natural convection to efficiently dissipate heat generated from the LED module.
  • the LED luminaire 1 of the present invention is configured so that the auxiliary heat radiators of the carbon nanotube heat dissipation material can be detachably attached to the inner surface of the frame body, so that the heat dissipation effect can be continued for a long time through simple replacement of the auxiliary heat radiators without disassembling other parts. You can.
  • the LED luminaire 1 of the present invention can improve the uniformity of light by forming the front diffusion cover as a curved surface.
  • the LED luminaire (1) of the present invention is formed on the upper surface of the heat sink, but by forming discharge grooves extending to the outer surface, it is possible to further improve the heat dissipation effect.
  • LED luminaire 3 Heat dissipation frame 4: Heat sink
  • connector 31 frame body 33: auxiliary heating element
  • Connection 316 Inner 317: Auxiliary heating element insertion groove
  • the present invention can be used in manufacturing devices, LED luminaires, lighting devices, and the like.

Abstract

The present invention relates to a method for manufacturing a carbon nanotube heat dissipation material and an LED luminaire having same, in which: thermal conductivity, heat release speed, and heat release rate can be significantly increased by replacing the material of a heat sink part and auxiliary heat sinks with a carbon nanotube heat dissipation material instead of the conventional aluminum; heat generated from an LED module can be efficiently dissipated by maximizing a heat dissipation area through a structural change of a frame body and inducing a natural convection phenomenon at the same time; a heat dissipation effect can be maintained for a long time through simple replacement of only the auxiliary heat sinks of the carbon nanotube heat dissipation material without disassembling other parts, by configuring the auxiliary heat sinks to be detachable from the inner surface of the frame body; the uniformity of light can be improved by forming a front diffusion cover into a curved surface; and the heat dissipation effect can be further improved by forming discharge grooves formed inward on the upper surface of the heat sink part and extending to the outer surface of the heat sink part. Representative drawing figure 9

Description

탄소나노튜브 방열소재 제조방법과, 이를 구비한 LED 등기구Carbon nanotube heat dissipation material manufacturing method and LED luminaire
본 발명은 탄소나노튜브 방열소재 제조방법과 이를 구비한 LED 등기구에 관한 것으로서, 상세하게로는 탄소나노튜브 방열소재를 이용하여 히트싱크부를 제조함으로써 종래의 알루미늄과 비교하여 방열효율을 높임과 동시에 생산원가를 절감시키며, 방열프레임의 간단한 구조변경을 통해 방열효율을 극대화시킬 수 있는 탄소나노튜브 방열소재 제조방법과 이를 구비한 LED 등기구에 관한 것이다.The present invention relates to a method for manufacturing a heat dissipation material for carbon nanotubes and an LED luminaire equipped with the same. Specifically, the heat sink is manufactured using a heat dissipation material for carbon nanotubes to increase heat dissipation efficiency and produce at the same time as compared to conventional aluminum. It relates to a method for manufacturing a carbon nanotube heat dissipation material that can reduce the cost and maximize heat dissipation efficiency through a simple structure change of the heat dissipation frame, and an LED luminaire equipped with the same.
통상적으로 조명장치는 빛 에너지를 전기 에너지로 변환시켜 빛을 출사하는 장치로서, 조명 인프라가 발달함과 동시에 조명의 사용분야가 다양해짐에 따라 전체 전기 사용량의 20%가 조명을 위한 용도로 사용되고 있고, 이에 따라 에너지 효율이 높은 고휘도 조명에 연구가 다양하게 이루어지고 있다.Typically, a lighting device is a device that converts light energy into electrical energy to emit light. As the lighting infrastructure is developed and the fields of lighting are diversified, 20% of the total electricity consumption is used for lighting purposes. Accordingly, various studies have been conducted on high-intensity lighting with high energy efficiency.
특히 LED 조명장치는 소비전력이 낮아 에너지 자원을 절감시킬 수 있을 뿐만 아니라 수은 및 온실가스(CO2)등의 폐기물 배출을 절감시킬 수 있는 친환경 소재이면서 다양한 색상 및 조명연출이 가능하고, 수명이 긴 장점으로 인해 각종 조명등의 광원소자로서 널리 사용되고 있다.In particular, the LED lighting device is an eco-friendly material that can not only save energy resources due to low power consumption, but also reduce waste emissions such as mercury and greenhouse gas (CO2). Therefore, it is widely used as a light source element for various lighting lamps.
그러나 이러한 LED 조명장치는 작은 소자에서 고휘도의 빛을 출사하기 때문에 소자에서 국부적인 열을 발생시키는 단점을 갖는다. 특히 최근 들어 제품이 소형화 및 집적화됨에 따라 LED 칩이 밀집되어 설치될 때, LED 발광 시 발생되는 열로 인해 회로가 정상적으로 동작되지 않거나, LED의 수명이 단축되며, 조도가 떨어지게 되는 문제점이 발생하게 된다.However, such an LED lighting device has a disadvantage of generating local heat in a device because it emits high-brightness light from a small device. Particularly, when the LED chips are densely installed as the products have been miniaturized and integrated in recent years, the circuit may not operate normally due to the heat generated during LED emission, or the life of the LED may be shortened and the problem of reduced illumination occurs.
즉 LED 조명장치는 LED 발광 시 발생되는 열을 적절하게 방열시키지 못할 경우, 본래의 성능 및 수명에 심대한 영향이 발생하기 때문에 방열효율을 극대화시키기 위한 다양한 연구가 진행되고 있다.In other words, if the LED lighting device does not properly dissipate heat generated during LED emission, various studies have been conducted to maximize the heat dissipation efficiency since it has a significant effect on the original performance and life.
이에 따라 본 발명의 출원인은 국내등록특허 제10-1147962호(발명의 명칭 : LED 등기구), 국내등록특허 제10-1239123호(발명의 명칭 : LED 등기구), 국내등록특허 제10-1256865호(발명의 명칭 : 조명용 엘이디 램프), 국내등록특허 제10-1200309호(발명의 명칭 : LED 등기구)를 통해 방열 효율을 높일 수 있는 방열프레임을 연구하여 특허 등록받았고, 이러한 상기 LED 등기구들은 다양한 각도를 갖는 각면에 형성된 기판 접촉면에 LED 모듈이 설치되도록 구성됨으로써 빛의 균제도를 개선시킴과 동시에 확산 커버의 외측으로 방열 프레임의 통풍부가 돌출되도록 함으로써 통풍부가 공기에 노출되도록 함으로써 열 교환이 활발하게 이루어지도록 하여 방열효율을 극대화시킬 수 있었다.Accordingly, the applicant of the present invention is registered in Korea Patent No. 10-1147962 (invention name: LED luminaire), domestic registration patent No. 10-1239123 (invention name: LED luminaire), domestic registration patent No. 10-1256865 ( Name of the invention: LED lamp for lighting), and through domestic registration patent No. 10-1200309 (invention name: LED luminaire), researched and registered a patent for a heat dissipation frame capable of increasing heat dissipation efficiency. The LED module is configured to be installed on the substrate contact surface formed on each side to improve the uniformity of light, and at the same time, the ventilation portion of the heat dissipation frame protrudes outward from the diffusion cover so that the ventilation portion is exposed to the air so that heat exchange can be actively performed. It was possible to maximize the heat dissipation efficiency.
그러나 상기 LED 등기구들은 알루미늄이 높은 비중을 갖는 특성으로 인해 소망의 방열효과를 갖기 위해서는 제품의 무게 및 체적이 과도하게 증가하고, 이에 따라 최근 추세인 소형화 및 집적화를 충족시키지 못하는 단점을 갖는다.However, the LED luminaires have the disadvantage that they do not meet the recent trend of miniaturization and integration due to an excessively increased weight and volume of the product in order to have a desired heat dissipation effect due to the characteristic that aluminum has a high specific gravity.
또한 상기 LED 등기구들은 고비용의 알루미늄 재질로 프레임을 제조함에 따라 제품의 제조원가를 증가시키는 문제점이 발생한다.In addition, the LED luminaires have a problem of increasing the manufacturing cost of the product as the frame is made of expensive aluminum material.
이러한 문제점을 해결하기 위하여, 본 발명의 출원인은 방열프레임에 탄소나노튜브를 적용시킴 방열프레임을 출원하여 특허 등록받았다.In order to solve this problem, the applicant of the present invention applies carbon nanotubes to the heat dissipation frame, and has applied for a heat dissipation frame to receive a patent registration.
도 1은 국내등록특허 제10-1783392호(발명의 명칭 : 탄소나노튜브 방열소재 제조방법과 이를 구비한 조명장치용 방열프레임)에 개시된 방열프레임을 나타내는 사시도이다.1 is a perspective view showing a heat dissipation frame disclosed in Korean Patent No. 10-1783392 (Invention name: carbon nanotube heat dissipation material manufacturing method and heat dissipation frame for lighting device having the same).
도 1의 방열프레임(이하 종래기술이라고 함)(100)은 방열플레이트(101)와, 방열몸체(103), 방열어셈블리(105)들로 이루어진다.The heat dissipation frame of FIG. 1 (hereinafter referred to as the prior art) 100 is composed of a heat dissipation plate 101, a heat dissipation body 103, and a heat dissipation assembly 105.
방열플레이트(101)는 원판으로 형성되되, 중앙에 양면을 관통하는 통공이 형성된다.The heat dissipation plate 101 is formed of a disk, and a through hole penetrating both surfaces is formed in the center.
방열몸체(103)는 상하부가 개구되어 내부에 공기 이동공이 형성되는 원통 형상으로 형성되며, 외측면에 내측으로 형성되어 높이 방향으로 연장되어 원호를 따라 간격을 두고 형성되는 가이드 홈들이 형성되며, 공기 이동공이 방열플레이트(101)의 통공에 연결되도록 방열플레이트(101)의 일면에 수직 설치된다.The heat dissipation body 103 is formed in a cylindrical shape in which the upper and lower portions are opened to form air moving holes therein, and is formed inward on the outer surface, extending in the height direction, and forming guide grooves formed at intervals along the arc, and air The moving hole is vertically installed on one surface of the heat dissipation plate 101 so as to be connected to the through hole of the heat dissipation plate 101.
방열어셈블리(105)들은 LED 모듈(112)들이 실장된 LED 기판(111)이 대접되는 대접판과, 대접판의 일면에 수직으로 연결되는 판재 형상의 지지부와, 지지부의 단부에 수직 연결되어 대응되는 가이드 홈으로 슬라이딩 방식으로 삽입되는 삽입부로 이루어진다.The heat dissipation assembly 105 corresponds to a contact plate to which the LED substrate 111 on which the LED modules 112 are mounted is treated, a plate-shaped support portion vertically connected to one surface of the treatment plate, and vertically connected to an end portion of the support portion. It consists of an insert that is inserted in a sliding manner into the guide groove.
이와 같이 구성되는 종래기술(100)은 방열몸체(103) 및 방열어셈블리(105)들의 재질을 종래의 알루미늄이 아닌 탄소나노튜브 방열소재로 대체함으로써 열전도율, 열방출속도 및 열방출율을 현저히 높일 수 있는 장점을 갖는다.The conventional technology 100 configured as described above can replace the materials of the heat dissipating body 103 and the heat dissipation assembly 105 with carbon nanotube heat dissipation materials instead of conventional aluminum, thereby significantly increasing heat conductivity, heat dissipation rate, and heat dissipation rate. Have an advantage
그러나 종래기술(100)은 방열몸체(103) 및 방열어셈블리(105)들이 고가의 탄소나노튜브 방열소재로 제작됨에 따라 제조비용이 증가하는 단점을 갖는다.However, the prior art 100 has the disadvantage that the manufacturing cost increases as the heat dissipation body 103 and the heat dissipation assembly 105 are made of an expensive carbon nanotube heat dissipation material.
일반적으로, 탄소나노튜브(CNT, Carbon nanotube)는 시간의 경과 및 지속적인 열을 받는 경우, 고분자 물질의 변형에 의해 성능이 저하되기 때문에 장기 신뢰성(Long term stability)이 떨어지는 단점을 갖는다.In general, carbon nanotube (CNT, Carbon nanotube) has the disadvantage that long term stability (Long term stability) is lowered because the performance is degraded by the deformation of the polymer material when subjected to the lapse of time and continuous heat.
그러나 종래기술(100)은 이러한 탄소나노튜브의 특성을 전혀 감안하지 않은 것으로서, 방열몸체(103) 및 방열어셈블리(105)들이 모두 탄소나노튜브 방열소재로 제작됨에 따라 장기 신뢰성이 떨어지고, 이러한 부품의 장기 신뢰성이 떨어지는 경우, 해당 장비를 일일이 교체해야하기 때문에 조립성이 떨어질 뿐만 아니라 장비교체 비용이 증가하는 단점을 갖는다.However, the prior art 100 does not take into account the characteristics of the carbon nanotubes at all, and as the heat dissipation body 103 and the heat dissipation assembly 105 are both made of a carbon nanotube heat dissipation material, long-term reliability decreases. If long-term reliability is low, the corresponding equipment has to be replaced individually, and thus, it has a disadvantage in that assembly is not only poor, but also increases the cost of equipment replacement.
본 발명은 이러한 문제를 해결하기 위한 것으로, 본 발명의 해결과제는 히트싱크부 및 보조방열체들의 재질을 종래의 알루미늄이 아닌 탄소나노튜브 방열소재로 대체함으로써 열전도율, 열방출속도 및 열방출율을 현저히 높일 수 있는 탄소나노튜브 방열소재 제조방법과 이를 구비한 LED 등기구에 관한 것이다.The present invention is to solve this problem, the problem of the present invention is to replace the material of the heat sink and the auxiliary radiators with conventional carbon nanotube heat dissipation material instead of aluminum, significantly reducing the thermal conductivity, heat release rate and heat release rate The present invention relates to a method for manufacturing a heat dissipation material for carbon nanotubes that can be increased, and an LED luminaire equipped with the same.
또한 본 발명의 다른 해결과제는 탄소나노튜브 방열소재 제조 시 1차 볼밀링 단계 및 2차 볼밀링 단계를 통해 열전도율이 높은 탄소복합소재 및 금속분말을 미세 입자로 파쇄 및 혼합시킴과 동시에 분산단계를 통해 탄소복합소재의 분산성을 확보하도록 함으로써 종래의 알루미늄에 비교하여 열전도율이 우수함과 동시에 부피 및 체적을 절감하여 경량화 제작을 유도할 수 있으며, 생산 원가를 절감시킬 수 있는 탄소나노튜브 방열소재 제조방법과 이를 구비한 LED 등기구에 관한 것이다.In addition, another problem of the present invention is a carbon nanotube heat dissipation material, the primary ball milling step and the secondary ball milling step through the high thermal conductivity carbon composite material and metal powder to crush and mix into fine particles and at the same time the dispersion step By ensuring the dispersibility of the carbon composite material through, it is superior in thermal conductivity compared to conventional aluminum, and at the same time, it can reduce the volume and volume and induce lighter weight production. And LED luminaires having the same.
또한 본 발명의 또 다른 해결과제는 프레임 몸체의 구조 변경을 통해 방열면적을 극대화시킴과 동시에 자연대류현상을 유도하여 LED모듈로부터 발생되는 열을 효율적으로 방열시킬 수 있는 탄소나노튜브 방열소재 제조방법과 이를 구비한 LED 등기구에 관한 것이다.In addition, another problem of the present invention is to maximize the heat dissipation area by changing the structure of the frame body, and at the same time, induce natural convection and efficiently dissipate heat generated from the LED module. It relates to an LED luminaire equipped with it.
또한 본 발명의 또 다른 해결과제는 탄소나노튜브 방열소재의 보조방열체들이 프레임 몸체의 내면에 탈부착 가능하도록 구성함으로써 다른 부품의 분해 없이 보조방열체만의 간단한 교체를 통해 방열효과를 장기간 지속시킬 수 있는 탄소나노튜브 방열소재 제조방법과 이를 구비한 LED 등기구에 관한 것이다.In addition, another problem of the present invention is that the auxiliary heat radiators of the carbon nanotube heat dissipation material can be detachably attached to the inner surface of the frame body, so that the heat dissipation effect can be maintained for a long time through simple replacement of the auxiliary heat radiators without disassembling other parts. The present invention relates to a method for manufacturing a heat dissipation material for carbon nanotubes and an LED lamp having the same.
또한 본 발명의 또 다른 해결과제는 전면 확산커버를 곡면으로 형성함으로써 빛의 균제도를 개선시킬 수 있는 탄소나노튜브 방열소재 제조방법과 이를 구비한 LED 등기구에 관한 것이다.In addition, another problem of the present invention relates to a method for manufacturing a heat dissipation material for carbon nanotubes that can improve the uniformity of light by forming a front diffusion cover with a curved surface, and an LED lamp having the same.
또한 본 발명의 또 다른 해결과제는 히트싱크부의 상면에 내측으로 형성되되 외측면까지 연장되는 배출홈들을 형성하여 방열효과를 더욱 개선시킬 수 있는 탄소나노튜브 방열소재 제조방법과 이를 구비한 LED 등기구에 관한 것이다.In addition, another problem of the present invention is a carbon nanotube heat dissipation material manufacturing method capable of further improving the heat dissipation effect by forming discharge grooves formed inward on the upper surface of the heat sink but extending to the outer surface, and the LED luminaire equipped with the same. It is about.
상기 과제를 해결하기 위한 본 발명의 해결수단은 제2 LED기판들과, 방열프레임을 포함하는 LED 등기구에 있어서: 상기 방열프레임은 상하부가 개구되는 다각기둥 형상으로 형성되며, 각면을 형성하는 외측면에 상기 제2 LED기판들이 각각 대접되는 기판접촉면들이 형성되는 프레임 몸체; 탄소나노튜브 방열소재로 제작되어 상기 프레임 몸체의 상기 기판접촉면들에 대응되는 내면에 탈부착 가능하도록 설치되는 보조방열체들을 더 포함하는 것이다.The solution of the present invention for solving the above problems is in the LED luminaire including the second LED substrates and the heat dissipation frame: the heat dissipation frame is formed in a polygonal column shape in which the upper and lower parts are opened, and the outer surface forming each surface. A frame body on which the substrate contact surfaces on which the second LED substrates are respectively treated are formed; It is made of a carbon nanotube heat dissipation material to further include auxiliary heat dissipating elements that are detachably attached to the inner surfaces corresponding to the substrate contact surfaces of the frame body.
또한 본 발명에서 상기 프레임 몸체는 상하부가 개구되어 내부에 통공이 형성되는 원통 형상으로 형성되며, 상기 프레임 몸체의 내부 공간의 중앙에 수직 배치되는 통공부; 상기 프레임 몸체의 각 내면과 상기 통공부의 외주면을 연결시키며, 높이 방향으로 연장되는 보강벽들을 더 포함하고, 상기 보조방열체들은 조립 시 상기 통공부를 향하는 일면에 ‘∪’자 형상으로 형성되되 높이 방향으로 연장되는 방열날개가 돌출 형성되는 것이 바람직하다.In addition, in the present invention, the frame body is formed in a cylindrical shape in which the upper and lower portions are opened and through-holes are formed, and the through-holes are vertically arranged in the center of the inner space of the frame body; Each inner surface of the frame body and the outer circumferential surface of the through-hole are connected, further comprising reinforcing walls extending in the height direction, and the auxiliary heat-radiating bodies are formed in a '∪' shape on one surface facing the through-hole during assembly. It is preferable that the radiating blades extending in the height direction are formed to protrude.
또한 본 발명에서 상기 프레임 몸체의 각 내면에는 내면으로부터 외측으로 형성되되, 상기 프레임 몸체의 상단부 및 하단부까지 연장되는 보조방열체 삽입홈들이 폭 방향으로 대향되게 형성되고, 상기 프레임 몸체의 보조방열체 삽입홈들은 상기 프레임 몸체의 내면으로부터 외측으로 형성되되 단부가 확장되어 연장홈들을 더 형성하고, 상기 보조방열체들은 길이를 갖는 막대 형상으로 형성되되 일면에 상기 방열날개가 돌출 형성되며, 조립 시 상기 프레임 몸체의 보조방열체 삽입홈으로 상부에서 하부를 향하는 방향으로 슬라이딩 방식으로 삽입되는 고정체; 상기 고정체의 타면과 인접한 양측부로부터 양측으로 확장되어 상기 프레임 몸체의 보조방열체 삽입홈의 연장홈들 각각으로 삽입되는 삽입체들을 더 포함하는 것이 바람직하다.In addition, in the present invention, each inner surface of the frame body is formed outwardly from the inner surface, and auxiliary groove inserting grooves extending to the upper and lower parts of the frame body are formed to face each other in the width direction, and the secondary body insert of the frame body is inserted. Grooves are formed outward from the inner surface of the frame body, the ends are extended to further form extended grooves, and the auxiliary radiators are formed in a rod shape having a length, and the heat dissipation blade protrudes on one surface, and when assembled, the frame A fixed body which is inserted in a sliding manner in a direction from the top to the bottom through the insertion groove of the auxiliary heat sink of the body; It is preferable to further include inserts that extend from both side portions adjacent to the other surface of the fixing body to both sides and are inserted into each of the extension grooves of the auxiliary heat sink insert groove of the frame body.
또한 본 발명에서 상기 LED 등기구는 상면이 상기 프레임 몸체의 하부에 결합되어 열을 방열시키는 히트싱크부; 상기 히트싱크부의 하부에 결합되는 베이스를 더 포함하고, 상기 히트싱크부는 상면에 상면으로부터 내측으로 형성되되 외측면까지 연장되는 복수개의 배출홈들이 형성되는 것이 바람직하다.In addition, in the present invention, the LED luminaire has a heat sink portion that is coupled to the lower surface of the frame body to dissipate heat; Further comprising a base coupled to the lower portion of the heat sink, it is preferable that the heat sink portion is formed with a plurality of discharge grooves that are formed inward from the top surface to extend to the outer surface.
또한 본 발명에서 상기 히트싱크부 및 상기 보조방열체들은 탄소나노튜브 방열소재의 재질이고, 상기 탄소나노튜브 방열소재의 제조방법은 금속분말 70 ~ 90 중량%와, 탄소복합소재 10 ~ 30 중량%를 교반시키는 교반단계; 상기 교반단계에 의해 교반된 금속분말 및 탄소복합소재를 유기용매에 혼합시킨 후 볼밀링(ball milling) 시키는 볼밀링 단계; 상기 볼밀링 단계에 의해 미세입자로 파쇄된 파쇄물과, 폴리에틸렌글리콜(PEG, Polyethylene glycol), 폴리에스테르계 바인더를 혼합시키며, 혼합된 혼합물을 가열하면서 블렌딩 시켜 방열소재를 제조하는 열처리 및 분산단계를 포함하고, 상기 볼밀링 단계는 상기 교반단계에 의해 교반된 금속분말 및 탄소복합소재를 볼들이 수용된 볼밀 자(ball mill jar)로 공급한 후 200 ~ 250rpm의 속도로 회전시켜 상기 교반된 금속분말 및 탄소복합소재를 1차 파쇄하는 1차 볼밀링 단계; 상기 1차 볼밀링 단계에 의해 파쇄된 파쇄물을 상기 1차 볼밀링 단계에 사용되는 볼 보다 작은 직경의 볼들을 이용하여 200 ~ 250rpm의 속도로 회전시켜 2차 파쇄하는 2차 볼밀링 단계를 포함하고, 상기 1차 볼밀링 단계 및 상기 2차 볼밀링 단계는 금속분말 및 탄소복합소재의 혼합물 15 ~ 20 중량% 및 유기용매 80 ~ 85%를 혼합하여 밀링 시키고, 상기 볼밀링 단계에는 상기 탄소복합소재의 분산을 촉진시키기 위한 스테아르산(Stearic acid)이 전체 중량 대비 1.5 ~ 2.5 중량%로 첨가되는 것이 바람직하다.In addition, in the present invention, the heat sink portion and the auxiliary heat sinks are made of a carbon nanotube heat dissipation material, and the method of manufacturing the carbon nanotube heat dissipation material is 70 to 90% by weight of a metal powder and 10 to 30% by weight of a carbon composite material. Stirring step of stirring; A ball milling step of mixing the metal powder and the carbon composite material stirred by the stirring step in an organic solvent and then performing ball milling; It includes a heat treatment and dispersion step of mixing a crushed material crushed into fine particles by the ball milling step, polyethylene glycol (PEG, polyethylene glycol), and a polyester-based binder and blending while heating the mixed mixture to produce a heat dissipation material. And, the ball milling step is to supply the metal powder and the carbon composite material stirred by the agitation step to a ball mill jar in which the balls are accommodated, and rotate at a speed of 200 to 250 rpm to rotate the agitated metal powder and carbon. A primary ball milling step of first crushing the composite material; And a secondary ball milling step in which the crushed material crushed by the primary ball milling step is rotated at a speed of 200 to 250 rpm by using balls having a smaller diameter than the ball used in the primary ball milling step. , The primary ball milling step and the secondary ball milling step are milled by mixing 15 to 20% by weight of a mixture of a metal powder and a carbon composite material and 80 to 85% of an organic solvent, and the ball milling step comprises the carbon composite material. It is preferable that stearic acid (Stearic acid) for promoting the dispersion of 1.5 to 2.5% by weight based on the total weight.
또한 본 발명에서 상기 열처리 및 분산단계는 상기 폴리에틸렌글리콜(PEG)을 기 설정된 시간 동안 50 ~ 70rpm의 속도로 회전시킴과 동시에 가열시키고, 가열된 폴리에틸렌글리콜(PEG)에 상기 파쇄물 및 상기 폴리에스테르계 바인더를 혼합시킨 후 혼합된 혼합물을 회전시킴과 동시에 가열시키고, 상기 열처리 및 분산단계의 가열온도는 상기 폴리에틸렌글리콜(PEG)의 융점이고, 상기 폴리에틸렌글리콜(PEG) 및 금속분말의 부피분율이 4, 탄소복합소재-PEG 전구체의 부피분율이 6이고, 상기 1차 볼밀링 단계는 1시간 주기 동안 공정을 수행한 후 30분 동안 공정을 멈추고, 1시간의 주기 동안 수행되는 공정을 4회 반복하고, 상기 2차 볼밀링 단계는 대략 3 ~ 5시간 동안 밀링공정을 수행하는 것이 바람직하다.In addition, in the present invention, the heat treatment and dispersion step simultaneously rotates the polyethylene glycol (PEG) at a rate of 50 to 70 rpm for a predetermined time, and heats it, and the crushed material and the polyester-based binder are heated in the polyethylene glycol (PEG). After mixing, the mixed mixture is rotated and heated at the same time, and the heating temperature of the heat treatment and dispersion step is the melting point of the polyethylene glycol (PEG), and the volume fraction of the polyethylene glycol (PEG) and the metal powder is 4, carbon. The volume fraction of the composite material-PEG precursor is 6, and the first ball milling step is performed for 1 hour cycle, then the process is stopped for 30 minutes, and the process performed for 1 hour cycle is repeated 4 times, The second ball milling step is preferably performed for about 3 to 5 hours.
또한 본 발명에서 상기 탄소복합소재는 단일벽 카본나노튜브(SWCNT, single-walled carbon nanotube), 이중벽 카본나노튜브(DWCNT, double-walled carbon nanotube), 다중벽 카본나노튜브(MWCNT, multi-walled carbon nanotube), 다발형 탄소나노튜브(rope carbon nanotube) 또는 이들의 조합이고, 상기 열처리 및 분산단계의 상기 폴리에틸렌글리콜(PEG)은 15,000 ~ 20,000MW의 분자량을 갖는 것이 바람직하다.In the present invention, the carbon composite material is a single-walled carbon nanotube (SWCNT, single-walled carbon nanotube), double-walled carbon nanotube (DWCNT, double-walled carbon nanotube), multi-walled carbon nanotube (MWCNT, multi-walled carbon) nanotube), a bundle carbon nanotube, or a combination thereof, and the polyethylene glycol (PEG) in the heat treatment and dispersion step preferably has a molecular weight of 15,000 to 20,000MW.
또한 본 발명에서 상기 프레임 몸체의 인접하는 기판접촉면들 사이의 연접부들 각각에는 외면으로부터 내측으로 형성되어 상기 프레임 몸체의 내부 공간과 연결되는 통과공들이 각각 형성되고, 상기 통과공들은 인접하는 기판접촉면들 각각에 연결되되 상기 프레임 몸체의 상단부 및 하단부까지 높이 방향으로 연장되게 형성됨으로써 인접하는 기판접촉면들이 통과공에 의해 서로 이격되게 형성되며, 상기 프레임 몸체의 각 연접부에는 인접하는 기판접촉면들 각각의 측부로부터 외측으로 경사지게 돌출되되 높이 방향으로 연장되며 서로 이격되게 형성되어 해당 통과공을 외부로 노출시키는 판재 형상의 보조 연장부들이 돌출 형성되는 것이 바람직하다.In addition, in the present invention, each of the connecting portions between the adjacent substrate contact surfaces of the frame body is formed inward from the outer surface to form through holes connected to the inner space of the frame body, and the through holes are adjacent substrate contact surfaces. Connected to each but formed to extend in the height direction to the upper and lower parts of the frame body, adjacent substrate contact surfaces are formed to be spaced apart from each other by a through hole, and each connecting portion of the frame body has a side portion of each of the adjacent substrate contact surfaces. It is preferable that the auxiliary extensions in the form of a plate material protruding obliquely from the outside but extending in the height direction and spaced apart from each other to expose the corresponding through hole to the outside.
또한 본 발명에서 상기 보조방열체들의 상기 고정체에는 적어도 하나 이상의 볼트공이 형성되고, 상기 프레임 몸체의 내면들에는 상기 보조방열체들의 볼트공에 대응되는 볼트홈이 형성됨으로써 상기 프레임 몸체 및 상기 보조방열체는 볼트 체결에 의해 고정되고, 상기 프레임 몸체의 상기 기판접촉면들의 양측부에는 상기 제2 LED기판들의 양측부가 슬라이딩 방식으로 삽입되는 슬라이딩 홈들이 형성되고, 상기 LED 등기구는 상기 기판접촉면들의 슬라이딩 홈들로 삽입되어 상기 기판접촉면들에 대접된 제2 LED기판으로부터의 빛을 출사시키는 제2 확산커버들을 더 포함하고, 상기 LED 등기구는 상기 베이스의 내부에 설치되는 전원공급장치를 포함하고, 상기 전원공급장치는 상기 제2 LED기판들로 전원을 공급하는 메인 전력공급모듈; 상기 메인 전력공급모듈과 분리 가능하도록 커넥터로 접속되는 보조 전력공급모듈을 더 포함하고, 상기 보조 전력공급모듈은 상기 메인 전력공급모듈의 출력단과 상기 제2 LED기판들 사이에 병렬로 접속되며, 상기 메인 전력공급모듈의 리플을 검출한 후 검출된 리플이 기 설정된 기준값 이상이면 출력전압에 리플을 제거하고, 상기 LED 등기구는 상기 프레임 몸체의 상단부에 설치되는 제1 LED기판과, 상기 제1 LED기판의 빛을 확산시키는 전면 확산커버를 포함하고, 상기 전면 확산커버는 일측이 개구된 구 형상으로 형성되는 것이 바람직하다.Also, in the present invention, at least one bolt hole is formed on the fixing body of the auxiliary heat sinks, and bolt grooves corresponding to the bolt holes of the auxiliary heat sinks are formed on inner surfaces of the frame body, so that the frame body and the auxiliary heat sinks are formed. The body is fixed by bolt fastening, and sliding grooves are formed on both sides of the substrate contact surfaces of the frame body in which both sides of the second LED substrates are inserted in a sliding manner, and the LED luminaires are provided as sliding grooves of the substrate contact surfaces. It further includes second diffusion covers that are inserted and emit light from a second LED substrate that is abutted against the substrate contact surfaces, and the LED luminaire includes a power supply installed inside the base, and the power supply The main power supply module for supplying power to the second LED substrate; The auxiliary power supply module further includes an auxiliary power supply module connected to a connector to be detachable from the main power supply module, and the auxiliary power supply module is connected in parallel between the output terminal of the main power supply module and the second LED substrates. After detecting the ripple of the main power supply module, if the detected ripple is greater than or equal to a preset reference value, the ripple is removed at the output voltage, and the LED luminaire is a first LED substrate installed on the upper end of the frame body, and the first LED substrate. It includes a front diffusion cover for diffusing the light, the front diffusion cover is preferably formed in a spherical shape with one side open.
상기 과제와 해결수단을 갖는 본 발명에 따르면 히트싱크부 및 보조방열체들의 재질을 종래의 알루미늄이 아닌 탄소나노튜브 방열소재로 대체함으로써 열전도율, 열방출속도 및 열방출율을 현저히 높일 수 있게 된다.According to the present invention having the above-described problems and solving means, the heat conductivity, heat release rate and heat release rate can be significantly increased by replacing the material of the heat sink and the auxiliary heat radiators with a carbon nanotube heat dissipation material instead of conventional aluminum.
또한 본 발명에 의하면 탄소나노튜브 방열소재 제조 시 1차 볼밀링 단계 및 2차 볼밀링 단계를 통해 열전도율이 높은 탄소복합소재 및 금속분말을 미세 입자로 파쇄 및 혼합시킴과 동시에 분산단계를 통해 탄소복합소재의 분산성을 확보하도록 함으로써 종래의 알루미늄에 비교하여 열전도율이 우수함과 동시에 부피 및 체적을 절감하여 경량화 제작을 유도할 수 있으며, 생산 원가를 절감시킬 수 있다.In addition, according to the present invention, when carbon nanotube heat dissipation material is manufactured, the carbon composite material and metal powder having high thermal conductivity are crushed and mixed into fine particles through the primary ball milling step and the secondary ball milling step, and at the same time, the carbon composite is made through the dispersion step. By ensuring the dispersibility of the material, compared to conventional aluminum, the thermal conductivity is excellent, and at the same time, the volume and volume can be reduced to induce lighter weight production, and the production cost can be reduced.
또한 본 발명에 의하면 프레임 몸체의 구조 변경을 통해 방열면적을 극대화시킴과 동시에 자연대류현상을 유도하여 LED모듈로부터 발생되는 열을 효율적으로 방열시킬 수 있게 된다.In addition, according to the present invention, the heat dissipation area is maximized by changing the structure of the frame body, and at the same time, natural convection is induced to efficiently dissipate heat generated from the LED module.
또한 본 발명에 의하면 탄소나노튜브 방열소재의 보조방열체들이 프레임 몸체의 내면에 탈부착 가능하도록 구성함으로써 다른 부품의 분해 없이 보조방열체만의 간단한 교체를 통해 방열효과를 장기간 지속시킬 수 있다.In addition, according to the present invention, by configuring the auxiliary heat radiators of the carbon nanotube heat dissipation material to be detachably attached to the inner surface of the frame body, the heat dissipation effect can be maintained for a long time through simple replacement of the auxiliary heat radiators without disassembling other parts.
또한 본 발명에 의하면 전면 확산커버를 곡면으로 형성함으로써 빛의 균제도를 개선시킬 수 있다.In addition, according to the present invention, the uniformity of light can be improved by forming the front diffusion cover as a curved surface.
또한 본 발명에 의하면 히트싱크부의 상면에 내측으로 형성되되 외측면까지 연장되는 배출홈들을 형성하여 방열효과를 더욱 개선시킬 수 있게 된다.In addition, according to the present invention, it is possible to further improve the heat dissipation effect by forming discharge grooves formed inwardly on the upper surface of the heat sink but extending to the outer surface.
도 1은 국내등록특허 제10-1783392호(발명의 명칭 : 탄소나노튜브 방열소재 제조방법과 이를 구비한 조명장치용 방열프레임)에 개시된 방열프레임을 나타내는 사시도이다.1 is a perspective view showing a heat dissipation frame disclosed in Korean Patent No. 10-1783392 (Invention name: carbon nanotube heat dissipation material manufacturing method and heat dissipation frame for lighting device having the same).
도 2는 본 발명의 일실시예인 방열프레임에 적용되는 탄소나노튜브 방열소재의 제조방법을 나타내는 공정순서도이다.2 is a process flow chart showing a method of manufacturing a carbon nanotube heat dissipation material applied to a heat dissipation frame according to an embodiment of the present invention.
도 3은 FESEM(Field Emission Scanning Electron Microscope) 표면 분석에 의해 측정된 실시예 1과 비교예 1, 2의 표면을 보여주는 SEM(Scanning Electron Microscope) 사진이다.3 is a SEM (Scanning Electron Microscope) photograph showing the surfaces of Example 1 and Comparative Examples 1 and 2 measured by FESEM (Field Emission Scanning Electron Microscope) surface analysis.
도 4는 실시예 1, 2 및 비교예 1의 XRD 패턴 결과를 나타내는 그래프이다.4 is a graph showing the XRD pattern results of Examples 1 and 2 and Comparative Example 1.
도 5는 실시예 1, 2 및 비교예 3의 FT-IR에 의한 구조분석을 나타내는 그래프이다.5 is a graph showing the structural analysis by FT-IR of Examples 1, 2 and Comparative Example 3.
도 6은 실시예 1, 2 및 비교예 3의 열전도율을 나타내는 그래프이다.6 is a graph showing thermal conductivity of Examples 1 and 2 and Comparative Example 3.
도 7은 실시예 1, 2 및 비교예 2를 LED 램프에 설치하여 빛이 출사되는 2시간 동안의 온도를 측정한 그래프이다.7 is a graph of measuring the temperature for 2 hours when light is emitted by installing Example 1, 2 and Comparative Example 2 on an LED lamp.
도 8의 (a)는 종래의 알루미늄 소재가 적용된 방열체의 방열특성을 나타내고, (b)는 본 발명의 탄소나노튜브 방열소재가 적용된 방열체의 방열특성을 나타낸다.Figure 8 (a) shows the heat dissipation characteristics of the conventional aluminum material is applied to the heat dissipation, (b) shows the heat dissipation characteristics of the heat dissipation body is applied to the carbon nanotube heat dissipation material of the present invention.
도 9는 본 발명의 일실시예인 LED 등기구를 나타내는 분해사시도이다.9 is an exploded perspective view showing an LED luminaire as an embodiment of the present invention.
도 10은 도 9의 방열프레임을 나타내는 사시도이다.10 is a perspective view showing the heat radiation frame of FIG. 9.
도 11은 도 10의 일부 분해사시도이다.11 is a partially exploded perspective view of FIG. 10.
도 12는 도 10의 평면도이다.12 is a plan view of FIG. 10.
도 13은 도 10의 프레임 몸체를 나타내는 사시도이다.13 is a perspective view showing the frame body of FIG. 10.
도 14는 도 10의 보조방열체를 나타내는 사시도이다.14 is a perspective view showing the auxiliary heating element of FIG. 10.
도 15는 도 10의 방열프레임의 방열구조를 설명하기 위한 평면 예시도이다.15 is a plan view illustrating a heat dissipation structure of the heat dissipation frame of FIG. 10.
도 16의 (a)는 도 9의 방열프레임 및 히트싱크부의 방열구조를 설명하기 위한 예시도이고, (b)는 (a)의 다른 예시도이다.FIG. 16A is an exemplary view for explaining the heat dissipation structure of the heat dissipation frame and heat sink portion of FIG. 9, and (B) is another illustration of (A).
도 17은 도 9의 베이스의 내부에 설치되는 전원공급장치를 나타내는 예시도이다.17 is an exemplary view showing a power supply installed inside the base of FIG. 9.
이하, 첨부된 도면을 참조하여 본 발명의 일실시예를 설명한다.Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.
도 2는 본 발명의 일실시예인 방열프레임에 적용되는 탄소나노튜브 방열소재의 제조방법을 나타내는 공정순서도이다.2 is a process flow chart showing a method of manufacturing a carbon nanotube heat dissipation material applied to a heat dissipation frame according to an embodiment of the present invention.
탄소나노튜브 방열소재의 제조방법(S1)은 발광 시 발생되는 열을 방출시키기 위한 후술되는 도 9 내지 17의 LED 등기구(1)의 히트싱크부(4)에 적용되는 조성물인 탄소나노튜브 방열소재를 제조하기 위한 방법에 관한 것이다.The method for manufacturing a carbon nanotube heat dissipation material (S1) is a carbon nanotube heat dissipation material that is a composition applied to the heat sink 4 of the LED luminaire 1 of FIGS. 9 to 17 described later for dissipating heat generated during light emission. It relates to a method for manufacturing.
즉 탄소나노튜브 방열소재는 조명장치에 설치되어 LED로부터 발생된 국부적인 열을 방열시키기 위한 방열소재로 적용될 수 있다.That is, the carbon nanotube heat dissipation material is installed in the lighting device and can be applied as a heat dissipation material for dissipating local heat generated from the LED.
또한 탄소나노튜브 방열소재의 제조방법(S1)은 도 2에 도시된 바와 같이, 교반단계(S10)와, 1차 볼밀링 단계(S20), 2차 볼밀링 단계(S30), 열처리 및 분산단계(S40)로 이루어진다.In addition, the manufacturing method of the carbon nanotube heat dissipation material (S1), as shown in Figure 2, the stirring step (S10), the primary ball milling step (S20), the secondary ball milling step (S30), heat treatment and dispersion step (S40).
교반단계(S10)는 금속분말 70 ~ 90 중량%와, 탄소복합소재 10 ~ 30 중량%를 교반하는 공정 단계이다. 이때 탄소복합소재는 단일벽 탄소나노튜브(SWCNT, single-walled carbon nanotube), 이중벽 탄소나노튜브(DWCNT, double-walled carbon nanotube), 다중벽 탄소나노튜브(MWCNT, multi-walled carbon nanotube), 다발형 탄소나노튜브(rope carbon nanotube) 또는 이들의 조합일 수 있고, 탄소나노튜브(CNT)는 탄소 6개로 이루어지는 육각 모양이 서로 연결되어 튜브 형상을 형성하고, 다중벽 탄소나노튜브(MWCNT)는 복수개의 관들이 동심원 형상을 형성한다.The stirring step (S10) is a process step of stirring the metal powder 70 to 90% by weight, and the carbon composite material 10 to 30% by weight. At this time, the carbon composite material is single-walled carbon nanotube (SWCNT), double-walled carbon nanotube (DWCNT), multi-walled carbon nanotube (MWCNT, multi-walled carbon nanotube), bundle Type carbon nanotubes (rope carbon nanotube) or a combination thereof, carbon nanotubes (CNT) is a hexagonal shape consisting of six carbons are connected to each other to form a tube shape, multi-walled carbon nanotubes (MWCNT) are a plurality The dog's tubes form a concentric shape.
이때 금속분말은 열전도성이 높은 금속의 분말로 구성될 수 있으며, 상세하게로는 알루미늄 분말인 것이 바람직하다.At this time, the metal powder may be composed of a metal powder having high thermal conductivity, and in detail, it is preferable that it is an aluminum powder.
또한 교반단계(S10)에서, 탄소복합소재는 방열체의 형상에는 영향을 미치지 않으나, 만약 함유량이 10 중량% 미만이면 탄소복합소재의 함유량이 과도하게 줄어들어 열전도도 및 열 방출속도, 열방출율이 떨어지고, 만약 함유량이 30 중량% 이상이면 분산이 어려워져 방열체의 물리적 특성이 저하되는 문제점이 발생한다.In addition, in the stirring step (S10), the carbon composite material does not affect the shape of the radiator, but if the content is less than 10% by weight, the content of the carbon composite material is excessively reduced, and the thermal conductivity, heat release rate, and heat release rate decrease. , If the content is more than 30% by weight, dispersion becomes difficult, which causes a problem in that the physical properties of the radiator are deteriorated.
또한 교반단계(S10)에 의해 교반된 금속분말 및 탄소복합소재인 혼합물은 1차 볼밀링 단계(S20)로 공급된다.In addition, the mixture of the metal powder and the carbon composite material stirred by the stirring step (S10) is supplied to the first ball milling step (S20).
1차 볼밀링 단계(S20)는 교반단계(S10)에 의해 교반된 금속분말 및 탄소복합소재인 혼합물을 공지된 볼밀링(Ball milling) 장비를 이용하여 1차 분쇄, 파쇄시키는 공정 단계이다.The first ball milling step (S20) is a process step of primary grinding and crushing of a mixture of metal powder and carbon composite material stirred by the stirring step (S10) using a known ball milling equipment.
또한 1차 볼밀링 단계(S20)는 교반된 금속분말 및 탄소복합소재인 혼합물 15 ~ 20 중량%와, 유기용매 80 ~ 85 중량%를 볼들이 수용되는 포트인 볼밀 자(ball mill jar)로 공급하며, 회전속도 200 ~ 250rpm으로 볼밀 자를 회전시킴으로써 금속분말 및 탄소복합소재를 파쇄시킨다. 이때 유기용매로는 에테르나 아세톤, 알코올 등이 적용될 수 있고, 상세하게로는 에탄올인 것이 바람직하다.In addition, the first ball milling step (S20) supplies 15 to 20% by weight of a mixture of agitated metal powder and carbon composite material, and 80 to 85% by weight of an organic solvent to a ball mill jar, a port for receiving the balls. The metal powder and carbon composite material are crushed by rotating the ball mill at a rotation speed of 200 to 250 rpm. At this time, as the organic solvent, ether, acetone, alcohol, etc. may be applied, and in detail, it is preferable that it is ethanol.
또한 1차 볼밀링 단계(S20)는 금속분말, 탄소복합소재 및 유기용매의 중량 대비 1.5 ~ 2.5 중량%의 분산촉진제를 첨가할 수 있고, 이때 분산촉진제는 탄소복합소재의 분산을 촉진시키는 성질을 갖는 스테아르산(Stearic acid)인 것이 바람직하다.In addition, the first ball milling step (S20) may add a dispersion accelerator of 1.5 to 2.5% by weight relative to the weight of the metal powder, carbon composite material and organic solvent, wherein the dispersion accelerator promotes dispersion of the carbon composite material. It is preferred to have stearic acid.
또한 1차 볼밀링 단계(S20)는 대략 1시간의 주기(T) 동안 공정을 수행하고, 마찰 시 열을 발생시키는 에탄올의 특성을 감안하여 한 번의 공정 이후에 대략 30분 동안 회전을 멈춰 공정을 수행하지 않고, 1시간의 주기(T) 동안 수행되는 공정을 1회라고 할 때 4 ~ 5회의 공정을 수행한다.In addition, the first ball milling step (S20) performs the process for a period of approximately 1 hour (T), and taking into account the characteristics of ethanol generating heat during friction, the process is stopped by rotating for about 30 minutes after one process. When not performed, the process performed for a period of 1 hour (T) is called 4 times, and the process is performed 4 times.
또한 1차 볼밀링 단계(S20)에 의해 1차 파쇄된 1차 파쇄물은 2차 볼밀링 단계(S30)로 공급된다.In addition, the primary crushed material primary crushed by the primary ball milling step (S20) is supplied to the secondary ball milling step (S30).
2차 볼밀링 단계(S30)는 1차 볼밀링 단계(S20)에 의해 1차 파쇄된 1차 파쇄물을 공지된 볼밀링 장비를 이용하여 더욱 미세하게 파쇄시키기 위한 공정 단계이다. The secondary ball milling step (S30) is a process step for more finely crushing the primary crushed primary crushed material by the primary ball milling step (S20) using a known ball milling equipment.
이때 2차 볼밀링 단계(S30)에 적용되는 볼들은 1차 볼밀링 단계(S20)에 적용되는 볼들보다 작은 직경으로 이루어진다.At this time, the balls applied in the second ball milling step (S30) are made of a smaller diameter than the balls applied in the first ball milling step (S20).
또한 2차 볼밀링 단계(S30)는 1차 볼밀링 단계(S20)에 의해 1차 파쇄된 1차 파쇄물(금속분말 + 탄소복합소재) 및 유기용매를 볼들이 수용된 볼밀 자(Ball mill jar)로 공급한 후 200 ~ 250rpm의 회전속도로 대략 3 ~ 5시간 동안 볼밀 자를 회전시킴으로써 1차 파쇄물을 더욱 미세하게 파쇄시킨다.In addition, the second ball milling step (S30) is the primary crushed primary crushed material (metal powder + carbon composite material) and the organic solvent by the primary ball milling step (S20) into a ball mill jar in which the balls are accommodated. After feeding, the primary crushed material is further finely crushed by rotating the ball mill for approximately 3 to 5 hours at a rotational speed of 200 to 250 rpm.
또한 2차 볼밀링 단계(S30)에 의해 파쇄된 2차 파쇄물(금속분말 + 탄소복합소재)은 열처리 및 분산단계(S40)로 공급된다.In addition, the secondary crushed material (metal powder + carbon composite material) crushed by the secondary ball milling step (S30) is supplied to the heat treatment and dispersion step (S40).
열처리 및 분산단계(S40)는 2차 볼밀링 단계(S30)로부터 공급된 2차 파쇄물의 탄소복합소재가 응집력이 높아 분산력이 떨어짐과 동시에 금속분말 및 탄소복합소재의 기계적 특성이 상이하여 임베디드가 어려운 특성을 감안하여 미세 파쇄된 금속분말에 탄소복합소재를 분산 및 임베디드 시키기 위한 공정 단계이다.In the heat treatment and dispersion step (S40), the carbon composite material of the secondary crushed material supplied from the secondary ball milling step (S30) has a high cohesive force and thus has a low dispersion force, and at the same time, the mechanical properties of the metal powder and the carbon composite material are different and difficult to embed. This is a process step for dispersing and embedding the carbon composite material into the finely crushed metal powder in consideration of characteristics.
이때 임베디드란 1, 2차 볼밀링 단계(S20), (S30)들을 통해 미세 파쇄되면서 표면이 비정질화된 금속분말의 일부에 탄소복합소재가 붙어 있는 현상으로 정의된다.At this time, the embedded is defined as a phenomenon in which the carbon composite material is attached to a part of the metal powder whose surface is amorphized while being finely crushed through the primary and secondary ball milling steps (S20) and (S30).
또한 열처리 및 분산단계(S40)는 2차 볼밀링 단계(S30)로부터 공급된 2차 파쇄물의 금속분말 및 탄소복합소재의 혼합을 위한 용매로 폴리에틸렌글리콜(Polyethylene glycol, 이하 PEG라고 함)을 사용한다.In addition, in the heat treatment and dispersion step (S40), polyethylene glycol (hereinafter referred to as PEG) is used as a solvent for mixing the metal powder and the carbon composite material of the secondary crushed material supplied from the second ball milling step (S30). .
이때 폴리에틸렌글리콜(PEG)은 대략 15,000 ~ 20,000MW의 분자량을 갖는 폴리에틸렌글리콜을 적용한다.At this time, polyethylene glycol (PEG) is applied to the polyethylene glycol having a molecular weight of approximately 15,000 ~ 20,000MW.
또한 열처리 및 분산단계(S40)는 혼합물의 점성이 증가되도록 폴리에스테르계 바인더를 첨가한다.In addition, in the heat treatment and dispersion step (S40), a polyester-based binder is added to increase the viscosity of the mixture.
또한 열처리 및 분산단계(S40)는 우선 폴리에틸렌글리콜(PEG)을 공지된 트윈 스크류 믹서를 이용하여 50 ~ 70rpm의 속도로 회전시킴과 동시에 폴리에틸렌글리콜(PEG)의 융점인 65 ~ 75℃로 대략 20분 정도 가열시킨다. 그 이후 2차 파쇄물(금속분말 + 탄소복합소재) 및 폴리에스테르계 바인더를 가열된 상태의 폴리에틸렌글리콜(PEG)에 투입하고, 이러한 화합물(PED + 금속분말 + 탄소복합소재 + 폴리에스테르계 바인더)을 50 ~ 70rpm의 속도로 회전함과 동시에 65 ~ 75℃의 온도로 30분 동안 가열한다.In addition, in the heat treatment and dispersion step (S40), first, polyethylene glycol (PEG) is rotated at a speed of 50 to 70 rpm using a known twin screw mixer, and at the same time, the melting point of polyethylene glycol (PEG) is 65 to 75 ° C, approximately 20 minutes. Heat up. Subsequently, a secondary crushed material (metal powder + carbon composite material) and a polyester-based binder are added to heated polyethylene glycol (PEG), and these compounds (PED + metal powder + carbon composite material + polyester-based binder) are added. It rotates at a speed of 50 to 70 rpm and heats at a temperature of 65 to 75 ° C for 30 minutes.
즉 열처리 및 분산단계(S40)는 화합물을 용융시키면서 블렌딩(blending) 함으로써 탄소복합소재가 금속분말에 균일하게 분산 및 임베디드 되도록 함으로써 본 발명의 탄소나노튜브 방열소재가 제조된다.That is, in the heat treatment and dispersion step (S40), the carbon nanotube heat dissipation material of the present invention is manufactured by uniformly dispersing and embedding the carbon composite material in a metal powder by blending while melting the compound.
이때 열처리 및 분산단계(S40)는 폴리에틸렌글리콜(PEG) 및 금속분말의 부피분율이 4, 탄소복합소재-PEG 전구체의 부피분율이 6인 것이 바람직하다.At this time, in the heat treatment and dispersion step (S40), the volume fraction of the polyethylene glycol (PEG) and the metal powder is 4, and the volume fraction of the carbon composite material-PEG precursor is preferably 6.
이와 같이 도 2에 의해 제조되는 탄소나노튜브 방열소재는 금속분말, 탄소복합소재, 바인더 및 PEG를 포함하고, 방열체 제조 시 가공을 위해 열이 가해지면 바인더는 회멸되고, PEG는 휘발됨에 따라 미세구조의 공극이 형성되고, 이러한 공극을 통해 LED 방열구조에서 고온의 열이 방출하여 방열효율이 증가하게 된다.As described above, the carbon nanotube heat dissipation material manufactured by FIG. 2 includes a metal powder, a carbon composite material, a binder, and PEG, and when heat is applied for processing during heat dissipation, the binder is dissipated and PEG is fine as it is volatilized. The pores of the structure are formed, and through these pores, high-temperature heat is emitted from the LED heat dissipation structure, thereby increasing heat dissipation efficiency.
실시예 1은 도 2의 교반단계(S10)에서 탄소나노튜브(CNT) 20 중량% 및 알루미늄 분말 80 중량%를 첨가한 방열소재에 의한 방열체이다.Example 1 is a heat sink made of a heat dissipation material to which 20% by weight of carbon nanotubes (CNT) and 80% by weight of aluminum powder are added in the stirring step (S10) of FIG. 2.
실시예 2는 교반단계(S10)에서 탄소나노튜브(CNT) 30 중량% 및 알루미늄 분말 70 중량%를 첨가한 방열소재에 의한 방열체이다.Example 2 is a heat sink made of a heat dissipation material to which 30% by weight of carbon nanotubes (CNT) and 70% by weight of aluminum powder are added in the stirring step (S10).
비교예 1은 교반단계(S10)에서 탄소나노튜브(CNT)의 첨가 없이 알루미늄 분말 100 중량%를 첨가한 방열소재에 의한 방열체이다.Comparative Example 1 is a heat sink made of a heat dissipation material to which 100% by weight of aluminum powder is added without adding carbon nanotubes (CNT) in the stirring step (S10).
비교예 2는 교반단계(S10)에서 탄소나노튜브(CNT) 40 중량% 및 알루미늄 분말 60 중량%를 첨가한 방열소재에 의한 방열체이다.Comparative Example 2 is a heat sink made of a heat dissipation material to which 40% by weight of carbon nanotubes (CNT) and 60% by weight of aluminum powder are added in the stirring step (S10).
도 3은 FESEM(Field Emission Scanning Electron Microscope) 표면 분석에 의해 측정된 실시예 1과 비교예 1, 2의 표면을 보여주는 SEM(Scanning Electron Microscope) 사진이다.3 is a SEM (Scanning Electron Microscope) photograph showing the surfaces of Example 1 and Comparative Examples 1 and 2 measured by FESEM (Field Emission Scanning Electron Microscope) surface analysis.
비교예 1은 교반단계(S10)에서 탄소나노튜브(CNT)의 첨가 없이 알루미늄 분말만이 첨가되기 때문에 도 3의 (a)에 도시된 바와 같이 파단면에 결함(Defect)이 많이 발생하는 것을 알 수 있다.In Comparative Example 1, since only the aluminum powder is added without the addition of carbon nanotubes (CNT) in the stirring step (S10), it is found that many defects occur on the fracture surface as shown in (a) of FIG. 3. You can.
실시예 1은 교반단계(S10)에서 탄소나노튜브(CNT) 20 중량% 및 알루미늄 80 중량%가 첨가되기 때문에 도 3의 (b)에 도시된 바와 같이 탄소나노튜브(CNT)가 20 중량%가 첨가됨에 따라 파단면에 공극이 발생하는 것을 알 수 있고, 비교예 2는 탄소나노튜브(CNT) 40 중량%가 첨가되어 도 3의 (c)에 도시된 바와 같이 파단면에 공극이 더 많이 발생하는 것을 알 수 있다.In Example 1, since 20% by weight of carbon nanotubes (CNT) and 80% by weight of aluminum are added in the stirring step (S10), as shown in FIG. 3 (b), 20% by weight of carbon nanotubes (CNT) As it is added, it can be seen that voids are generated in the fracture surface, and in Comparative Example 2, 40% by weight of carbon nanotubes (CNT) is added, and as shown in FIG. 3 (c), more voids are generated in the fracture surface. You can see that
이때 공극은 탄소나노튜브 방열소재를 제조한 후 열을 가하여 방열체 샘플을 만들 때 바인더가 화멸되고 PEG가 휘발됨에 따라 형성된다.At this time, the pores are formed as the binder is destroyed and PEG is volatilized when a heat dissipation sample is produced by applying heat after preparing a carbon nanotube heat dissipation material.
즉 탄소나노튜브(CNT)의 함유량이 증가하면 할수록 공극이 활발하게 형성되어 열 방출효율이 증가하는 것을 알 수 있다.That is, it can be seen that as the content of the carbon nanotubes (CNT) increases, the voids are actively formed and the heat emission efficiency increases.
도 3의 (b), (c)를 참조하여 살펴보면, 탄소나노튜브(CNT)의 함유량이 증가함에 따라 방열체 표면에서 알루미늄 분말에 결합하는 탄소나노튜브(CNT)의 수가 증가하는 것과, 비교적 탄소나노튜브(CNT)의 분산이 균일하게 이루어지는 것을 알 수 있다.Referring to (b) and (c) of FIG. 3, as the content of carbon nanotubes (CNT) increases, the number of carbon nanotubes (CNT) that binds to the aluminum powder on the surface of the radiator increases, and relatively carbon It can be seen that the dispersion of the nanotubes (CNT) is uniform.
도 4는 실시예 1, 2 및 비교예 1의 XRD 패턴 결과를 나타내는 그래프이다.4 is a graph showing the XRD pattern results of Examples 1 and 2 and Comparative Example 1.
도 4를 참조하여 살펴보면, 본 발명의 탄소나노튜브 방열소재는 2
Figure PCTKR2018011488-appb-img-000001
= 26.50, 54.60일 때 결정화가, 2
Figure PCTKR2018011488-appb-img-000002
= 26.50일 때 주요 결정화가 이루어지고, 탄소나노튜브(CNT)의 함유량이 증가할수록 탄소나노튜브 방열소재의 결정화 피크의 강도는 줄어드는 것을 확인할 수 있다.
Referring to Figure 4, the carbon nanotube heat dissipation material of the present invention 2
Figure PCTKR2018011488-appb-img-000001
= Crystallization at 26.50, 54.60, 2
Figure PCTKR2018011488-appb-img-000002
= 26.50, it can be seen that the main crystallization is achieved, and the intensity of the crystallization peak of the carbon nanotube heat dissipation material decreases as the content of the carbon nanotube (CNT) increases.
특히 탄소나노튜브 방열소재는 탄소나노튜브(CNT)가 30 중량% 이상으로 함유되는 경우 주요 피크의 강도가 가장 큰 폭으로 줄어들어 탄소나노튜브(CNT)의 함유량이 피크의 강도에 영향, 상세하게로는 탄소나노튜브(CNT)의 함유량이 증가할수록 방열소재의 피크의 강도는 줄어드는 것을 알 수 있다.In particular, when the carbon nanotube heat dissipation material contains more than 30% by weight of carbon nanotubes (CNT), the intensity of the main peak is reduced to the greatest extent, so the content of carbon nanotubes (CNT) affects the intensity of the peak. It can be seen that the intensity of the peak of the heat dissipation material decreases as the content of the carbon nanotubes (CNT) increases.
즉 도 3과 4에 도시된 바와 같이 탄소나노튜브(CNT)의 함유량은 탄소나노튜브 방열소재의 미세구조, 미세공극 및 결정화에 영향을 미치게 된다.That is, as shown in FIGS. 3 and 4, the content of carbon nanotubes (CNT) affects the microstructure, micropores, and crystallization of the carbon nanotube heat dissipation material.
도 5는 실시예 1, 2 및 비교예 3의 FT-IR에 의한 구조분석을 나타내는 그래프이다.5 is a graph showing the structural analysis by FT-IR of Examples 1, 2 and Comparative Example 3.
도 5를 참조하여 본 발명을 살펴보면, 탄소나노튜브 방열소재는 탄소나노튜브(CNT)의 함유량에 상관없이 유사한 피크에서 강도를 나타낸다.Looking at the present invention with reference to Figure 5, the carbon nanotube heat dissipation material shows the intensity at a similar peak regardless of the content of the carbon nanotube (CNT).
또한 탄소나노튜브 방열소재의 2,937
Figure PCTKR2018011488-appb-img-000003
및 3,450
Figure PCTKR2018011488-appb-img-000004
의 피크는 각각 전형적인 C - H기 및 -OH기를 나타내고, 1,758
Figure PCTKR2018011488-appb-img-000005
및 1,200
Figure PCTKR2018011488-appb-img-000006
의 피크는 C = O 결합 및 아세틸(acetyl)의 피크를 각각 나타낸다.
Also, 2,937 carbon nanotube heat dissipation materials
Figure PCTKR2018011488-appb-img-000003
And 3,450
Figure PCTKR2018011488-appb-img-000004
Peaks represent typical C-H and -OH groups, respectively,
Figure PCTKR2018011488-appb-img-000005
And 1,200
Figure PCTKR2018011488-appb-img-000006
The peak of represents the peak of C = O bond and acetyl, respectively.
또한 FT-IR 스펙트럼에서 1,266
Figure PCTKR2018011488-appb-img-000007
, 1,369
Figure PCTKR2018011488-appb-img-000008
, 1,446
Figure PCTKR2018011488-appb-img-000009
등의 피크는 탄소나노튜브(CNT)의 함유량에 따라 증가하는 것을 확인 할 수 있다.
Also in the FT-IR spectrum 1,266
Figure PCTKR2018011488-appb-img-000007
, 1,369
Figure PCTKR2018011488-appb-img-000008
, 1,446
Figure PCTKR2018011488-appb-img-000009
It can be seen that the peak of the back increases with the content of carbon nanotubes (CNT).
즉 탄소나노튜브(CNT)의 고유 피크에 의하여 방열 소재의 피크가 결정되고, 결론적으로 탄소나노튜브 방열소재 내에 포함되는 탄소나노튜브(CNT)의 결합이 증가되었다는 것을 나타낸다.That is, the peak of the heat dissipation material is determined by the intrinsic peak of the carbon nanotubes (CNT), and consequently, the binding of the carbon nanotubes (CNT) included in the heat dissipation material of the carbon nanotubes is increased.
도 6은 실시예 1, 2 및 비교예 3의 열전도율을 나타내는 그래프이고, 도 7은 실시예 1, 2 및 비교예 2를 LED 램프에 설치하여 빛이 출사되는 2시간 동안의 온도를 측정한 그래프이고, 도 8의 (a)는 종래의 알루미늄 소재가 적용된 방열체의 방열특성을 나타내고, (b)는 본 발명의 탄소나노튜브 방열소재가 적용된 방열체의 방열특성을 나타낸다.FIG. 6 is a graph showing the thermal conductivity of Examples 1, 2 and Comparative Example 3, and FIG. 7 is a graph measuring Examples 2, 2 and Comparative Example 2 on the LED lamp and measuring the temperature for 2 hours during which light is emitted. In Figure 8, (a) shows the heat dissipation characteristics of the radiator to which the conventional aluminum material is applied, and (b) shows the heat dissipation characteristics of the radiator to which the carbon nanotube heat dissipation material of the present invention is applied.
도 6을 참조하여 본 발명을 살펴보면, 탄소나노튜브(CNT)의 함유량이 증가할수록 탄소나노튜브 방열소재의 열전도도가 증가하는 것을 알 수 있다. 즉 탄소나노튜브(CNT)의 우수한 열전도를 갖는 특성에 따라 탄소나노튜브 방열소재의 열전도가 향상되는 것을 알 수 있다.Looking at the present invention with reference to Figure 6, it can be seen that as the content of the carbon nanotubes (CNT) increases, the thermal conductivity of the heat dissipation material of the carbon nanotubes increases. That is, it can be seen that the thermal conductivity of the carbon nanotube heat dissipation material is improved according to the characteristics of the carbon nanotube (CNT) having excellent thermal conductivity.
이때 탄소나노튜브(CNT)는 대략 3,000W/m.k 이하의 열전도 값을 갖기 때문에 탄소나노튜브 방열소재의 열전도를 향상시킬 수 있을 뿐만 아니라 알루미늄 분말과의 함유량 조절에 따라 열전도율을 향상시킬 수 있다.At this time, since the carbon nanotube (CNT) has a thermal conductivity value of approximately 3,000 W / m.k or less, not only can the thermal conductivity of the carbon nanotube heat dissipation material be improved, but also the thermal conductivity may be improved by controlling the content with the aluminum powder.
도 7을 참조하여 본 발명을 살펴보면, 실시예 1, 2 및 비교예 1, 2의 방열체에서 측정되는 초기 온도는 27℃이나, 시간이 경과할수록 LED 램프에서 발생되는 열에 의하여 온도가 증가하게 된다.Looking at the present invention with reference to Figure 7, Example 1, 2 and Comparative Examples 1, 2, the initial temperature measured in the heat sink is 27 ℃, but as time passes, the temperature is increased by the heat generated by the LED lamp .
이러한 상태로 1시간 경과하면, 탄소나노튜브(CNT)가 첨가되지 않은 비교예 1은 72℃ 이상으로 과열되는 것을 확인할 수 있다.After 1 hour in this state, it can be seen that Comparative Example 1 in which carbon nanotubes (CNT) were not added was overheated to 72 ° C or higher.
그러나 탄소나노튜브(CNT)가 첨가되는 실시예 1, 2 및 비교예 2를 살펴보면, 2시간 동안의 온도 범위가 70℃ 미만으로 측정되어 열방출효율이 개선되는 것을 확인할 수 있다.However, looking at Examples 1, 2 and Comparative Example 2 in which carbon nanotubes (CNT) are added, it can be confirmed that the heat dissipation efficiency is improved as the temperature range for 2 hours is measured at less than 70 ° C.
즉 본 발명은 도 8의 (a), (b)에 도시된 바와 같이, 열전도가 우수한 탄소복합소재를 함유하여 종래의 알루미늄 소재의 방열체에 비교하여 열 방출속도 및 열 방출효율을 현저히 높일 수 있다.That is, the present invention, as shown in Figure 8 (a), (b), contains a carbon composite material having excellent thermal conductivity can significantly increase the heat dissipation rate and heat dissipation efficiency compared to a conventional heat dissipation material made of aluminum. have.
도 9는 본 발명의 일실시예인 LED 등기구를 나타내는 분해사시도이다.9 is an exploded perspective view showing an LED luminaire as an embodiment of the present invention.
본 발명의 일실시예인 LED 등기구(1)는 도 9에 도시된 바와 같이, 방열프레임(3), 히트싱크부(4), 베이스(5), 제1 LED기판(6), 전면 확산커버(7), 제2 LED기판(8)들, 측면 확산커버(9)들, 패킹수단(10)으로 이루어진다.As shown in FIG. 9, the LED luminaire 1, which is an embodiment of the present invention, has a heat dissipation frame 3, a heat sink 4, a base 5, a first LED substrate 6, and a front diffusion cover ( 7), consisting of second LED substrates (8), side diffusion covers (9), and packing means (10).
베이스(5)는 히트싱크부(4)의 하부와 결합되며, 단부에 외부 소켓(미도시)과 접속하기 위한 접속부(51)가 형성됨으로써 외부로부터의 전력을 LED기판(6), (8)들로 공급한다.The base 5 is coupled to the lower portion of the heat sink portion 4, and the connection portion 51 for connecting with an external socket (not shown) is formed at the end portion, so that power from the outside is transferred to the LED substrates 6, 8 Feed them.
이때 베이스(5)의 내부에는 후술되는 도 17의 전원공급장치(20)가 설치된다.At this time, the power supply device 20 of FIG. 17 to be described later is installed inside the base 5.
히트싱크부(4)는 상면이 방열프레임(3)에 결합되며, 하부가 베이스(5)와 결합된다.The heat sink 4 has an upper surface coupled to the heat dissipation frame 3 and a lower surface coupled to the base 5.
또한 히트싱크부(4)는 상면에 내부 열을 외부로 배출시키기 위한 복수개의 배출홈(41)들이 형성된다.In addition, a plurality of discharge grooves 41 for discharging internal heat to the outside are formed on the heat sink 4.
또한 히트싱크부(4)의 상면은 접촉되는 방열프레임(3)의 형상에 대응되는 형상으로 형성됨으로써 방열프레임(3)이 견고하게 결합될 수 있게 된다.In addition, the upper surface of the heat sink 4 is formed in a shape corresponding to the shape of the heat dissipation frame 3 in contact, so that the heat dissipation frame 3 can be firmly coupled.
또한 히트싱크부(4)는 전술하였던 도 2 내지 8의 탄소나노튜브 방열소재로 제작됨으로써 방열효과를 극대화시키도록 하였다.In addition, the heat sink 4 was made of the carbon nanotube heat dissipation material of FIGS. 2 to 8 described above to maximize the heat dissipation effect.
제1 LED기판(6)은 복수개의 LED모듈(61)들이 실장되어 실장된 LED모듈(61)들을 점등 및 점멸시키기 위한 회로가 인쇄되는 기판이다. 이때 LED모듈(61)들은 상부를 향하여 빛을 출사한다.The first LED substrate 6 is a substrate on which a circuit for lighting and flashing the LED modules 61 mounted with the plurality of LED modules 61 mounted thereon is printed. At this time, the LED modules 61 emit light toward the top.
또한 제1 LED기판(6)은 방열프레임(3)의 상단부에 결합됨으로써 상부를 향하여 빛을 출사하게 된다. 이때 제1 LED기판(6) 및 방열프레임(3)의 결합 지점에는 패킹수단(10)이 설치되어 수밀성을 높일 수 있다.In addition, the first LED substrate 6 is coupled to the upper end of the heat dissipation frame 3 to emit light toward the top. At this time, the packing means 10 may be installed at the joining point of the first LED substrate 6 and the heat dissipation frame 3 to improve water tightness.
전면 확산커버(7)는 일측이 개구되는 반구 형상으로 형성되며, 개구부로 제1 LED기판(6)이 삽입되어 제1 LED기판(6)으로부터 출사되는 빛을 확산시킨다.The front diffusion cover 7 is formed in a hemisphere shape in which one side is opened, and the first LED substrate 6 is inserted into the opening to diffuse light emitted from the first LED substrate 6.
이때 전면 확산커버(7)는 외면이 반구형상의 곡면(71)으로 형성됨으로써 빛의 균제도를 개선시키도록 하였다.At this time, the front diffusion cover 7 was formed to have an outer surface of a hemispherical curved surface 71 to improve the uniformity of light.
제2 LED기판(8)들은 복수개의 LED모듈(81)들이 실장되어 실장된 LED모듈(81)들을 점등 및 점멸시키기 위한 회로가 인쇄되는 기판이다.The second LED substrates 8 are substrates on which a circuit for lighting and flashing the LED modules 81 on which the plurality of LED modules 81 are mounted is mounted.
또한 제2 LED기판(8)들은 후술되는 도 6의 방열프레임(3)의 기판접촉면(313)들 각각에 대접되게 설치됨으로써 측방을 향하여 다각도로 빛을 출사시킬 수 있게 된다.In addition, the second LED substrates 8 are installed to face each of the substrate contact surfaces 313 of the heat dissipation frame 3 of FIG. 6 to be described later, so that light can be emitted at various angles toward the side.
이때 LED모듈(81)들은 측부를 향하여 빛을 출사시킨다.At this time, the LED modules 81 emit light toward the side.
도 10은 도 9의 방열프레임을 나타내는 사시도이고, 도 11은 도 10의 일부 분해사시도이고, 도 12는 도 10의 평면도이다.FIG. 10 is a perspective view showing the heat dissipation frame of FIG. 9, FIG. 11 is a partially exploded perspective view of FIG. 10, and FIG. 12 is a plan view of FIG. 10.
방열프레임(3)은 도 10 내지 12에 도시된 바와 같이, 상하부가 개구되어 내부에 공간이 형성되는 사각기둥 형상의 프레임 몸체(31)와, 탄소나노튜브 방열소재 재질로 형성되어 프레임 몸체(31)에 탈부착 가능하도록 결합되는 판재 형상의 보조방열체(33)들로 이루어진다.As shown in FIGS. 10 to 12, the heat dissipation frame 3 is formed of a square pillar-shaped frame body 31 in which a space is formed inside the upper and lower openings, and a frame body 31 formed of a carbon nanotube heat dissipation material. ) Is made of plate-shaped auxiliary heat sinks (33) that are detachably attached.
도 13은 도 10의 프레임 몸체를 나타내는 사시도이다.13 is a perspective view showing the frame body of FIG. 10.
프레임 몸체(31)는 도 13에 도시된 바와 같이, 상하부가 개구되어 내부에 공간이 형성되는 사각기둥 형상으로 형성되며, 하단부가 히트싱크부(4)에 결합되되, 상단부에는 전면 확산커버(7) 및 제1 LED기판(6)이 결합된다.The frame body 31 is formed in a square pillar shape in which a space is formed inside the upper and lower portions as shown in FIG. 13, and the lower portion is coupled to the heat sink portion 4, and the upper portion has a front diffusion cover 7 ) And the first LED substrate 6 are combined.
또한 프레임 몸체(31)는 내부에 동일한 길이를 갖되, 상하부가 개구되어 높이 방향으로 통공(3111)이 형성되는 통공부(311)가 설치된다.In addition, the frame body 31 has the same length therein, the upper and lower portions are opened, and a through portion 311 in which a through hole 3111 is formed in a height direction is installed.
이때 통공부(311) 및 프레임 몸체(31)의 각 내측면 사이에는 보강벽(312)들에 의해 서로 연결된다.At this time, between the through portion 311 and each inner surface of the frame body 31 are connected to each other by reinforcing walls 312.
이러한 통공부(311)는 하부 개구부로부터 차가운 공기가 유입되되, 상부 개구부를 통해 내부 더운 공기가 외부로 배출되도록 구성됨으로써 공기순환을 활성화시켜 방열프레임(3)의 열교환 및 방열이 효과적으로 이루어지도록 한다.The through-hole 311 is configured such that cold air flows in from the lower opening, and internal hot air is discharged to the outside through the upper opening, thereby activating air circulation to effectively heat-exchange and heat-dissipate the heat dissipation frame 3.
즉 통공부(311)는 프레임 몸체(31)로부터 보강벽(312)들을 통해 열을 전달받게 되고, 전달받은 열들을 통공(3111)을 통해 외부로 배출시킴으로써 방열효율을 높일 수 있게 된다.That is, the through-hole portion 311 receives heat from the frame body 31 through the reinforcing walls 312, and discharge heat is transferred to the outside through the through-hole 3111 to increase heat dissipation efficiency.
또한 프레임 몸체(31)의 각면들 각각에는, 평평한 판재로 형성되어 제2 LED기판(8)들이 각각 대접되는 기판접촉면(313)들이 형성된다. 이때 본 발명에서는 설명의 편의를 위해 프레임 몸체(31)가 사각기둥 형상으로 형성되어 기판접촉면(313)들이 4개로 형성되는 것으로 예를 들어 설명하였으나, 프레임 몸체(31)의 형상은 이에 한정되지 않으며, 원기둥 또는 다각기둥 형상으로 형성될 수 있고, 기판접촉면(313)의 수량은 프레임 몸체(31)의 형상에 대응되는 수량으로 구성될 수 있음은 당연하다.In addition, on each of the surfaces of the frame body 31, the substrate contact surfaces 313 are formed of a flat plate material and the second LED substrates 8 are respectively treated. At this time, in the present invention, for convenience of explanation, the frame body 31 is formed in a quadrangular prism shape, and the substrate contact surfaces 313 are formed in four, for example, but the shape of the frame body 31 is not limited thereto. , It may be formed in a cylindrical or polygonal shape, it is natural that the quantity of the substrate contact surface 313 may be configured in a quantity corresponding to the shape of the frame body 31.
또한 기판접촉면(313)들의 양측부에는 슬라이딩 홈(3131), (3131‘)들이 높이 방향으로 연장되게 형성되고, 기판접촉면(313)들의 슬라이딩 홈(3131), (3131’)들로는 제2 LED기판(8)의 양측부가 상부에서 하부를 향하는 방향으로 슬라이딩 방식으로 삽입되어 결합됨으로써 조립성을 높일 수 있도록 하였다. 이때 기판접촉면(313) 및 제2 LED기판(8)은 대향되는 면이 서로 대접되게 설치되고, 제2 LED기판(8)이 설치되는 기판접촉면(313)의 슬라이딩 홈(3131), (3131‘)들로는 측면 확산커버(9)의 양측부가 재 삽입되어 결합되게 된다.In addition, sliding grooves 3131 and 3131 'are formed to extend in the height direction on both sides of the substrate contact surfaces 313, and the second LED substrates are the sliding grooves 3131 and 3131' of the substrate contact surfaces 313. (8) by inserting the both sides of the sliding direction in the direction from the top to the bottom, so as to increase the assembly. At this time, the substrate contact surface 313 and the second LED substrate 8 are installed so that the opposite surfaces are opposed to each other, and the sliding grooves 3131 and 3131 'of the substrate contact surface 313 on which the second LED substrate 8 is installed. ) To both sides of the side diffusion cover 9 is reinserted to be coupled.
또한 프레임 몸체(31)의 인접하는 기판접촉면(313)들 사이의 연접부(315)들에는 외면으로부터 내측으로 형성되어 내부 공간과 연결되는 통과공(3151)들이 각각 형성된다. 이때 통과공(3151)들은 인접하는 기판접촉면(313)들에 형성되되 상단부 및 하단부까지 높이 방향으로 연장되게 형성됨으로써 프레임 몸체(31)의 인접하는 기판접촉면(313)들은 통과공(3151)들에 의해 서로 이격되게 형성되게 된다.In addition, through-holes 3151 formed inward from the outer surface and connected to the inner space are formed in the connecting portions 315 between the adjacent substrate contact surfaces 313 of the frame body 31, respectively. At this time, the through holes 3151 are formed on the adjacent substrate contact surfaces 313, but are formed to extend in the height direction to the upper and lower parts, so that the adjacent substrate contact surfaces 313 of the frame body 31 pass through the through holes 3151. It is formed to be spaced apart from each other.
이러한 연접부(315)들의 통과공(3151)들은 방열프레임(3)의 방열면적을 더욱 증가시킴으로써 방열효율을 높일 수 있게 된다.The through holes 3151 of the connecting portions 315 can increase the heat dissipation efficiency by further increasing the heat dissipation area of the heat dissipation frame 3.
또한 프레임 몸체(31)의 각 연접부(315)에는, 인접하는 기판접촉면(313)들의 각 측부로부터 외측으로 경사지게 돌출되되, 높이 방향으로 연장되게 형성되는 보조 연장부(3153), (3154)들이 돌출 형성된다. 이때 보조 연장부(3153)는 대향되는 보조 연장부(3154)와 서로 이격되게 형성됨으로써 통과공(3151)을 외측으로 연장시켜 공기순환이 더욱 활발하게 이루어지게 된다.In addition, in each of the connecting portions 315 of the frame body 31, auxiliary extension portions 3153 and 3154 that protrude inclined outwardly from each side of the adjacent substrate contact surfaces 313 and are formed to extend in the height direction. The protrusion is formed. At this time, the auxiliary extension portion 3153 is formed to be spaced apart from the opposite auxiliary extension portion 3154, thereby extending the through hole 3151 to the outside, thereby making air circulation more active.
또한 프레임 몸체(31)의 내면(316)에는 내면(316)으로부터 외측으로 형성되되, 높이 방향으로 연장되어 프레임 몸체(31)의 상하부면까지 연장되는 보조방열체 삽입홈(317), (317‘)들이 폭방향으로 대향되게 형성된다.In addition, the inner surface 316 of the frame body 31 is formed on the outside from the inner surface 316, extending in the height direction extending to the upper and lower surfaces of the frame body 31, the secondary heating element insertion grooves 317, 317 ' ) Are formed to face in the width direction.
이때 보조방열체 삽입홈(317), (317‘)들은 프레임 몸체(31)의 내면(316)으로부터 외측으로 형성되되, 양측으로 확장되는 연장홈(3171), (3171’)들이 형성되고, 이들 사이의 프레임 몸체(31)의 내면(316)에는 보강벽(312)이 수직 연결되게 된다.At this time, the auxiliary heat sink insert grooves 317 and 317 'are formed outward from the inner surface 316 of the frame body 31, and extended grooves 3171 and 3317' extending to both sides are formed. Reinforcing walls 312 are vertically connected to the inner surface 316 of the frame body 31 between them.
또한 이러한 보조방열체 삽입홈(317)으로는 후술되는 도 7의 보조방열체(33)가 상부에서 하부를 향하는 방향으로 슬라이딩 방식으로 삽입됨으로써 보조방열체(33)를 형성하는 탄소나노튜브 방열소재가 고온에서 시간이 경과할수록 장기신뢰성이 떨어지는 특성을 감안하여 보조방열체(33)의 주기적인 교체가 간단하고 신속하게 이루어질 수 있게 된다.In addition, the carbon nanotube heat dissipation material to form the auxiliary heat sink 33 by inserting the auxiliary heat sink 33 of FIG. 7 to be described later in a sliding direction from the top to the bottom as the auxiliary heat sink insert groove 317 The periodic replacement of the auxiliary heat radiator 33 can be performed simply and quickly in consideration of a characteristic in which long-term reliability decreases as time elapses at a high temperature.
도 14는 도 10의 보조방열체를 나타내는 사시도이다.14 is a perspective view showing the auxiliary heating element of FIG. 10.
도 14의 보조방열체(33)는 전술하였던 도 2 내지 8의 탄소나노튜브 방열소재로 제조되며, 전술하였던 도 13의 프레임 몸체(31)의 각 내면(316)의 보조방열체 삽입홈(317)으로 상부에서 하부를 향하는 방향으로 슬라이딩 방식으로 삽입되어 기판접촉면(313)에 대접됨으로써 기판접촉면(313)을 통해 제2 LED기판(8)으로부터 전달받은 열을 효과적으로 방열시킴과 동시에 보조방열체(33)의 주기적인 교체가 가능하게 된다.The auxiliary heat sink 33 of FIG. 14 is made of the carbon nanotube heat dissipation material of FIGS. 2 to 8 described above, and the auxiliary heat sink insert groove 317 of each inner surface 316 of the frame body 31 of FIG. 13 described above is 317. ) Is inserted in a sliding manner from the top to the bottom to be contacted with the substrate contact surface 313, thereby effectively dissipating heat transmitted from the second LED substrate 8 through the substrate contact surface 313, and at the same time, an auxiliary radiator ( Periodic replacement of 33) becomes possible.
또한 보조방열체(33)는 길이 및 면적을 갖는 막대 형상의 고정체(351)와, 고정체(351)의 양측면에 외측으로 확장되는 삽입체(353), (354)들과, ‘∪’자 형상으로 형성되어 고정체(351)의 전면에 돌출 형성되되 높이 방향으로 연장되게 형성되는 방열날개(355)로 이루어진다.In addition, the auxiliary radiator 33 has a rod-shaped fixture 351 having a length and area, and inserts 353 and 354 extending outwardly on both sides of the fixture 351, and '과' It is formed in a ruler shape and is formed of a radiating blade 355 protrudingly formed on the front surface of the fixing body 351 and extending in a height direction.
이때 보조방열체(33)의 고정체(351)의 전면에는 볼트공(3511)들이 복수개가 형성됨으로써 보조방열체(33)가 프레임 몸체(31)의 보조방열체 삽입홈(317)으로 삽입되면, 볼트(B) 체결을 통해 더욱 견고하게 프레임 몸체(31)와 결합할 수 있게 된다.At this time, when a plurality of bolt holes 3511 are formed on the front surface of the fixing body 351 of the auxiliary heat sink 33, when the auxiliary heat sink 33 is inserted into the auxiliary heat sink insert groove 317 of the frame body 31, , It can be coupled to the frame body 31 more firmly through the bolt (B) fastening.
또한 보조방열체(33)는 조립 시, 고정체(351)가 프레임 몸체(31)의 방열체 삽입홈(317)으로 삽입되되, 삽입체(353), (354)들은 방열체 삽입홈(317)의 연장홈(3171), (3171’)들로 삽입됨으로써 외부 충격 및 진동이 발생하더라도, 삽입체(353), (354)들이 연장홈(3171), (3171‘)들을 형성하는 측벽에 지지되어 보조방열체(33)가 프레임 몸체(31)에 견고하게 고정될 수 있게 된다.In addition, when the auxiliary radiator 33 is assembled, the fixing body 351 is inserted into the radiator insert groove 317 of the frame body 31, and the inserts 353 and 354 are inserted into the radiator insert groove 317. ) Even if external shock and vibration occur by being inserted into the extended grooves 3171 and 3171 ', the inserts 353 and 354 are supported on the sidewalls forming the extended grooves 3171 and 3317'. As a result, the auxiliary heat radiator 33 can be firmly fixed to the frame body 31.
도 15는 도 10의 방열프레임의 방열구조를 설명하기 위한 평면 예시도이고, 도 16의 (a)는 도 9의 방열프레임 및 히트싱크부의 방열구조를 설명하기 위한 예시도이고, (b)는 (a)의 다른 예시도이다.FIG. 15 is a plan view for explaining the heat dissipation structure of the heat dissipation frame of FIG. 10, and FIG. 16 (a) is an illustration for explaining the heat dissipation structure of the heat dissipation frame and heat sink of FIG. 9, and (b) is It is another example of (a).
방열프레임(3)은 도 15에 도시된 바와 같이, 제2 LED기판의 LED모듈로부터 발생되는 열이 기판접촉면 -> 보조방열체 및 방열벽 -> 연접부 및 통공부를 통해 전달된다. 이때 방열프레임(3)의 기판접촉면이 넓은 면적으로 형성됨과 동시에 내부에 통공부가 형성되며, 각 연접부에 통과공이 형성됨으로써 방열면적을 극대화시키도록 구성되었고, 각 기판접촉면의 내측에 탄소나노튜브 방열소재의 보조방열체를 설치함으로써 방열효율을 더욱 높일 수 있게 된다.15, the heat generated from the LED module of the second LED substrate is transferred through the substrate contact surface-> auxiliary heat radiator and heat dissipation wall-> junction and through hole. At this time, the substrate contact surface of the heat dissipation frame 3 is formed with a large area and a through hole is formed therein, and through holes are formed in each joint to maximize the heat dissipation area, and carbon nanotubes are located inside each substrate contact surface. It is possible to further improve the heat dissipation efficiency by installing an auxiliary heat radiator of heat dissipation material.
이때 통공부의 내측으로 방출되는 더운 공기는 통공의 자연대류 현상에 의해 열교환이 신속하게 이루어지게 되고, 통공부의 외측으로 방출되는 더운 공기는 내부 공간에 머무르지 않고 연접부의 통과공들을 통해 외부로 신속하게 배출되기 때문에 LED로부터 발생되는 열을 효과적으로 방열시킬 수 있게 된다.At this time, the hot air discharged to the inside of the through hole is quickly exchanged by the natural convection phenomenon of the through hole, and the hot air discharged outside the through hole does not stay in the inner space and passes through the through holes of the junction. Since it is quickly discharged, it is possible to effectively dissipate heat generated from the LED.
또한 도 16의 (a), (b)에 도시된 바와 같이, 방열프레임(3)의 하부에 결합되는 히트싱크부(4)는 접촉되는 상면에 배출홈들이 형성됨으로써 방열프레임(3)의 통공 및 내부 공간을 통해 유입되는 공기를 외부로 신속하게 배출시킬 수 있게 된다.In addition, as shown in (a), (b) of FIG. 16, the heat sink portion 4 coupled to the lower portion of the heat dissipation frame 3 is formed with discharge grooves on the upper surface to be contacted, thereby allowing the heat dissipation frame 3 to pass through. And it is possible to quickly discharge the air flowing through the interior space to the outside.
도 17은 도 9의 베이스의 내부에 설치되는 전원공급장치를 나타내는 예시도이다.17 is an exemplary view showing a power supply installed inside the base of FIG. 9.
본 발명의 전원공급장치(20)는 도 17에 도시된 바와 같이, 메인 전력공급모듈(21)과, 메인 전력공급모듈(21)과 연결되어 보조전원을 공급하는 보조 전력공급모듈(23)과, 이들 사이에 연결되는 커넥터(25)로 이루어진다. 이때 보조 전력공급모듈(23)은 메인 전력공급모듈(21)의 출력단과 전기적으로 연결되어 절체동작으로 LED기판(6), (8)들로 전력을 공급하게 된다.The power supply device 20 of the present invention, as shown in Figure 17, the main power supply module 21 and the main power supply module 21 is connected to the auxiliary power supply module 23 for supplying auxiliary power , Made of a connector 25 connected between them. At this time, the auxiliary power supply module 23 is electrically connected to the output terminal of the main power supply module 21 to supply power to the LED substrates 6 and 8 in a transfer operation.
또한 보조 전력공급모듈(23)은 메인 전력공급모듈(21)의 출력단 및 LED기판(6), (8)들 사이에 병렬로 접속되며, 메인 전력공급모듈(21)의 출력단으로부터 리플을 검출한 후 검출된 리플 측정값이 기 설정된 기준값 이상으로 검출될 때 출력전압에 리플을 제거한 전압을 LED기판들로 출력함으로써 메인 전력공급모듈(23)의 리플 발생으로 인해 전해콘덴서의 손상으로 전력공급이 정상적으로 이루어지지 못하는 현상을 방지할 수 있게 된다.In addition, the auxiliary power supply module 23 is connected in parallel between the output terminal of the main power supply module 21 and the LED substrates 6 and 8, and detects a ripple from the output terminal of the main power supply module 21. Then, when the detected ripple value exceeds the preset reference value, power is normally supplied due to damage to the electrolytic capacitor due to the occurrence of ripple in the main power supply module 23 by outputting the voltage with the ripple removed to the output voltage to the LED substrates. The phenomenon that cannot be achieved can be prevented.
또한 커넥터(25)는 메인 전력공급모듈(21) 및 보조 전력공급모듈(23)을 전기적으로 연결 또는 분리시키도록 설치된다.In addition, the connector 25 is installed to electrically connect or disconnect the main power supply module 21 and the auxiliary power supply module 23.
즉 보조 전력공급모듈(23)은 커넥터(25)를 통해 메인 전력공급모듈(21)과 연결되거나 또는 분리되도록 구성되기 때문에, 예를 들어 보조 전력공급모듈(23)의 불량이나 고장 시 커넥터(25)기 메인 전력공급모듈(21)과 분리됨으로써 메인 전력공급모듈(21) 및 보조 전력공급모듈(23) 모두를 교체하지 않고 보조 전력공급모듈(23)만의 교체가 가능하게 되고, 이에 따라 교체작업 및 시간을 개선시킬 수 있게 된다.That is, since the auxiliary power supply module 23 is configured to be connected to or disconnected from the main power supply module 21 through the connector 25, for example, when the auxiliary power supply module 23 is defective or broken, the connector 25 ) By being separated from the main power supply module 21, only the auxiliary power supply module 23 can be replaced without replacing both the main power supply module 21 and the auxiliary power supply module 23, and accordingly replacement work And time.
이와 같이 본 발명의 일실시예인 LED 등기구(1)는 히트싱크부 및 보조방열체들의 재질을 종래의 알루미늄이 아닌 탄소나노튜브 방열소재로 대체함으로써 열전도율, 열방출속도 및 열방출율을 현저히 높일 수 있게 된다.In this way, the LED luminaire 1, which is an embodiment of the present invention, can replace the materials of the heat sink and the auxiliary radiators with conventional carbon nanotube heat dissipation materials rather than aluminum, so that the heat conductivity, heat release rate, and heat release rate can be significantly increased. do.
또한 본 발명의 LED 등기구(1)는 탄소나노튜브 방열소재 제조 시 1차 볼밀링 단계 및 2차 볼밀링 단계를 통해 열전도율이 높은 탄소복합소재 및 금속분말을 미세 입자로 파쇄 및 혼합시킴과 동시에 분산단계를 통해 탄소복합소재의 분산성을 확보하도록 함으로써 종래의 알루미늄에 비교하여 열전도율이 우수함과 동시에 부피 및 체적을 절감하여 경량화 제작을 유도할 수 있으며, 생산 원가를 절감시킬 수 있다.In addition, the LED luminaire (1) of the present invention crushes and mixes carbon composite material and metal powder having high thermal conductivity into fine particles through the primary ball milling step and the secondary ball milling step when producing carbon nanotube heat dissipation material, and simultaneously disperses and disperses them. By ensuring the dispersibility of the carbon composite material through the steps, it is possible to induce lighter weight production by reducing the volume and volume while at the same time having superior thermal conductivity compared to conventional aluminum, and reducing production cost.
또한 본 발명의 LED 등기구(1)는 프레임 몸체의 구조 변경을 통해 방열면적을 극대화시킴과 동시에 자연대류현상을 유도하여 LED모듈로부터 발생되는 열을 효율적으로 방열시킬 수 있게 된다.In addition, the LED luminaire 1 of the present invention maximizes the heat dissipation area by changing the structure of the frame body, and at the same time, induces natural convection to efficiently dissipate heat generated from the LED module.
또한 본 발명의 LED 등기구(1)는 탄소나노튜브 방열소재의 보조방열체들이 프레임 몸체의 내면에 탈부착 가능하도록 구성함으로써 다른 부품의 분해 없이 보조방열체만의 간단한 교체를 통해 방열효과를 장기간 지속시킬 수 있다.In addition, the LED luminaire 1 of the present invention is configured so that the auxiliary heat radiators of the carbon nanotube heat dissipation material can be detachably attached to the inner surface of the frame body, so that the heat dissipation effect can be continued for a long time through simple replacement of the auxiliary heat radiators without disassembling other parts. You can.
또한 본 발명의 LED 등기구(1)는 전면 확산커버를 곡면으로 형성함으로써 빛의 균제도를 개선시킬 수 있게 된다.In addition, the LED luminaire 1 of the present invention can improve the uniformity of light by forming the front diffusion cover as a curved surface.
또한 본 발명의 LED 등기구(1)는 히트싱크부의 상면에 내측으로 형성되되 외측면까지 연장되는 배출홈들을 형성하여 방열효과를 더욱 개선시킬 수 있게 된다.In addition, the LED luminaire (1) of the present invention is formed on the upper surface of the heat sink, but by forming discharge grooves extending to the outer surface, it is possible to further improve the heat dissipation effect.
S1:탄소나노튜브 방열소재의 제조방법 S10:교반단계S1: Manufacturing method of carbon nanotube heat dissipation material S10: Stirring step
S20:1차 볼밀링 단계 S30:2차 볼밀링 단계S20: 1st ball milling step S30: 2nd ball milling step
S40:열처리 및 분산단계;S40: heat treatment and dispersion step;
1:LED 등기구 3:방열프레임 4:히트싱크부1: LED luminaire 3: Heat dissipation frame 4: Heat sink
5:베이스 6:제1 LED기판 7:전면 확산커버5: Base 6: 1st LED substrate 7: Front diffusion cover
8:제2 LED기판 9:측면 확산커버 10:패킹수단8: 2nd LED substrate 9: Side diffusion cover 10: Packing means
20:전원공급장치 21:메인 전력공급모듈 23:보조 전력공급모듈20: power supply 21: main power supply module 23: auxiliary power supply module
25:커넥터 31:프레임 몸체 33:보조방열체25: connector 31: frame body 33: auxiliary heating element
311:통공부 312:보강벽 313:기판접촉면311: through hole 312: reinforcement wall 313: substrate contact surface
315:연접부 316:내면 317:보조방열체 삽입홈315: Connection 316: Inner 317: Auxiliary heating element insertion groove
351:고정체 353, 354:삽입체들 355:방열날개351: fixed body 353, 354: inserts 355: radiating blade
상기와 같이 발명의 실시를 위한 최선의 형태에서 관련 내용을 기술하였다.As described above, related contents have been described in the best mode for carrying out the invention.
본 발명은 제조 디바이스, LED 등기구, 조명 디바이스 등에 사용될 수 있다.The present invention can be used in manufacturing devices, LED luminaires, lighting devices, and the like.

Claims (9)

  1. 제2 LED기판들과, 방열프레임을 포함하는 LED 등기구에 있어서:In the LED luminaires including the second LED substrates and the heat dissipation frame:
    상기 방열프레임은The heat dissipation frame
    상하부가 개구되는 다각기둥 형상으로 형성되며, 각면을 형성하는 외측면에 상기 제2 LED기판들이 각각 대접되는 기판접촉면들이 형성되는 프레임 몸체;A frame body formed in a polygonal column shape in which upper and lower portions are opened, and substrate contact surfaces on which the second LED substrates are respectively adjoined on an outer surface forming each surface;
    탄소나노튜브 방열소재로 제작되어 상기 프레임 몸체의 상기 기판접촉면들에 대응되는 내면에 탈부착 가능하도록 설치되는 보조방열체들을 더 포함하는 것을 특징으로 하는 LED 등기구.LED luminaires made of carbon nanotube heat dissipation material and further comprising auxiliary heat dissipating elements which are detachably attached to inner surfaces corresponding to the substrate contact surfaces of the frame body.
  2. 청구항 제1항에 있어서, 상기 프레임 몸체는The method according to claim 1, wherein the frame body
    상하부가 개구되어 내부에 통공이 형성되는 원통 형상으로 형성되며, 상기 프레임 몸체의 내부 공간의 중앙에 수직 배치되는 통공부;A through-hole formed in a cylindrical shape in which the upper and lower portions are opened and through-holes are formed, and vertically disposed in the center of the inner space of the frame body;
    상기 프레임 몸체의 각 내면과 상기 통공부의 외주면을 연결시키며, 높이 방향으로 연장되는 보강벽들을 더 포함하고,It connects each inner surface of the frame body and the outer peripheral surface of the through-hole, and further includes reinforcing walls extending in the height direction,
    상기 보조방열체들은 조립 시 상기 통공부를 향하는 일면에 ‘∪’자 형상으로 형성되되 높이 방향으로 연장되는 방열날개가 돌출 형성되는 것을 특징으로 하는 LED 등기구.When the assembly is assembled, the LED luminaire is characterized in that a heat dissipation blade extending in the height direction is formed protrudingly in a '∪' shape on one surface facing the through-hole.
  3. 청구항 제2항에 있어서, 상기 프레임 몸체의 각 내면에는 내면으로부터 외측으로 형성되되, 상기 프레임 몸체의 상단부 및 하단부까지 연장되는 보조방열체 삽입홈들이 폭 방향으로 대향되게 형성되고,The method according to claim 2, wherein each inner surface of the frame body is formed to the outside from the inner surface, the secondary heating element insertion grooves extending to the upper and lower parts of the frame body are formed to face in the width direction,
    상기 프레임 몸체의 보조방열체 삽입홈들은 상기 프레임 몸체의 내면으로부터 외측으로 형성되되 단부가 확장되어 연장홈들을 더 형성하고,The auxiliary heating element insertion grooves of the frame body are formed outward from the inner surface of the frame body, but the ends are extended to further form extension grooves,
    상기 보조방열체들은The auxiliary heating elements
    길이를 갖는 막대 형상으로 형성되되 일면에 상기 방열날개가 돌출 형성되며, 조립 시 상기 프레임 몸체의 보조방열체 삽입홈으로 상부에서 하부를 향하는 방향으로 슬라이딩 방식으로 삽입되는 고정체;It is formed in the shape of a rod having a length, the heat dissipation blade protrudes on one surface, the fixing body is inserted in a sliding manner in the direction from the top to the bottom into the auxiliary heat sink insert groove of the frame body during assembly;
    상기 고정체의 타면과 인접한 양측부로부터 양측으로 확장되어 상기 프레임 몸체의 보조방열체 삽입홈의 연장홈들 각각으로 삽입되는 삽입체들을 더 포함하는 것을 특징으로 하는 LED 등기구.LED luminaires further comprising inserts extending from both sides adjacent to the other surface of the fixture to both sides and being inserted into each of the extension grooves of the auxiliary heat sink insert groove of the frame body.
  4. 청구항 제3항에 있어서, 상기 LED 등기구는The method according to claim 3, wherein the LED luminaire
    상면이 상기 프레임 몸체의 하부에 결합되어 열을 방열시키는 히트싱크부;A heatsink unit having an upper surface coupled to a lower portion of the frame body to radiate heat;
    상기 히트싱크부의 하부에 결합되는 베이스를 더 포함하고,Further comprising a base coupled to the lower portion of the heat sink,
    상기 히트싱크부는 상면에 상면으로부터 내측으로 형성되되 외측면까지 연장되는 복수개의 배출홈들이 형성되는 것을 특징으로 하는 LED 등기구.The heat sink portion is formed on the upper surface from the inside of the LED luminaire, characterized in that a plurality of discharge grooves extending to the outer surface is formed.
  5. 청구항 제4항에 있어서, 상기 히트싱크부 및 상기 보조방열체들은 탄소나노튜브 방열소재의 재질이고,The method according to claim 4, wherein the heat sink and the auxiliary heat sink are made of a carbon nanotube heat dissipation material,
    상기 탄소나노튜브 방열소재의 제조방법은Method of manufacturing the carbon nanotube heat dissipation material
    금속분말 70 ~ 90 중량%와, 탄소복합소재 10 ~ 30 중량%를 교반시키는 교반단계;Agitation step of stirring the metal powder 70 to 90% by weight and 10 to 30% by weight of the carbon composite material;
    상기 교반단계에 의해 교반된 금속분말 및 탄소복합소재를 유기용매에 혼합시킨 후 볼밀링(ball milling) 시키는 볼밀링 단계;A ball milling step of mixing the metal powder and the carbon composite material stirred by the stirring step in an organic solvent and then performing ball milling;
    상기 볼밀링 단계에 의해 미세입자로 파쇄된 파쇄물과, 폴리에틸렌글리콜(PEG, Polyethylene glycol), 폴리에스테르계 바인더를 혼합시키며, 혼합된 혼합물을 가열하면서 블렌딩 시켜 방열소재를 제조하는 열처리 및 분산단계를 포함하고,It includes a heat treatment and dispersion step of mixing the crushed material crushed into fine particles by the ball milling step, polyethylene glycol (PEG, polyethylene glycol), and a polyester-based binder and blending while heating the mixed mixture to produce a heat dissipation material. and,
    상기 볼밀링 단계는The ball milling step
    상기 교반단계에 의해 교반된 금속분말 및 탄소복합소재를 볼들이 수용된 볼밀 자(ball mill jar)로 공급한 후 200 ~ 250rpm의 속도로 회전시켜 상기 교반된 금속분말 및 탄소복합소재를 1차 파쇄하는 1차 볼밀링 단계;After supplying the metal powder and the carbon composite material stirred by the stirring step to a ball mill jar in which the balls are accommodated, rotating at a speed of 200 to 250 rpm to primary crush the stirred metal powder and carbon composite material. Primary ball milling step;
    상기 1차 볼밀링 단계에 의해 파쇄된 파쇄물을 상기 1차 볼밀링 단계에 사용되는 볼 보다 작은 직경의 볼들을 이용하여 200 ~ 250rpm의 속도로 회전시켜 2차 파쇄하는 2차 볼밀링 단계를 포함하고,And a secondary ball milling step in which the crushed material crushed by the primary ball milling step is rotated at a speed of 200 to 250 rpm by using balls having a smaller diameter than the ball used in the primary ball milling step. ,
    상기 1차 볼밀링 단계 및 상기 2차 볼밀링 단계는 금속분말 및 탄소복합소재의 혼합물 15 ~ 20 중량% 및 유기용매 80 ~ 85%를 혼합하여 밀링 시키고,The primary ball milling step and the secondary ball milling step are milled by mixing 15 to 20% by weight of a mixture of a metal powder and a carbon composite material and 80 to 85% of an organic solvent,
    상기 볼밀링 단계에는 상기 탄소복합소재의 분산을 촉진시키기 위한 스테아르산(Stearic acid)이 전체 중량 대비 1.5 ~ 2.5 중량%로 첨가되는 것을 특징으로 하는 LED 등기구.In the ball milling step, LED luminaires characterized in that stearic acid for promoting dispersion of the carbon composite material is added in an amount of 1.5 to 2.5% by weight relative to the total weight.
  6. 청구항 제5항에 있어서, 상기 열처리 및 분산단계는 The method according to claim 5, wherein the heat treatment and dispersion step
    상기 폴리에틸렌글리콜(PEG)을 기 설정된 시간 동안 50 ~ 70rpm의 속도로 회전시킴과 동시에 가열시키고, 가열된 폴리에틸렌글리콜(PEG)에 상기 파쇄물 및 상기 폴리에스테르계 바인더를 혼합시킨 후 혼합된 혼합물을 회전시킴과 동시에 가열시키고,The polyethylene glycol (PEG) is rotated at a rate of 50 to 70 rpm for a predetermined period of time and heated at the same time, the crushed material and the polyester-based binder are mixed with the heated polyethylene glycol (PEG), and then the mixed mixture is rotated. And simultaneously heated,
    상기 열처리 및 분산단계의 가열온도는 상기 폴리에틸렌글리콜(PEG)의 융점이고, 상기 폴리에틸렌글리콜(PEG) 및 금속분말의 부피분율이 4, 탄소복합소재-PEG 전구체의 부피분율이 6이고,The heating temperature of the heat treatment and dispersion step is the melting point of the polyethylene glycol (PEG), the volume fraction of the polyethylene glycol (PEG) and the metal powder is 4, the volume fraction of the carbon composite material-PEG precursor is 6,
    상기 1차 볼밀링 단계는 1시간 주기 동안 공정을 수행한 후 30분 동안 공정을 멈추고, 1시간의 주기 동안 수행되는 공정을 4회 반복하고, 상기 2차 볼밀링 단계는 대략 3 ~ 5시간 동안 밀링공정을 수행하는 것을 특징으로 하는 LED 등기구.In the first ball milling step, the process is performed for a period of 1 hour, and then the process is stopped for 30 minutes, the process performed for a period of 1 hour is repeated 4 times, and the secondary ball milling step is performed for about 3 to 5 hours LED luminaire, characterized by performing a milling process.
  7. 청구항 제6항에 있어서, 상기 탄소복합소재는 단일벽 카본나노튜브(SWCNT, single-walled carbon nanotube), 이중벽 카본나노튜브(DWCNT, double-walled carbon nanotube), 다중벽 카본나노튜브(MWCNT, multi-walled carbon nanotube), 다발형 탄소나노튜브(rope carbon nanotube) 또는 이들의 조합이고,The method according to claim 6, The carbon composite material is single-walled carbon nanotubes (SWCNT, single-walled carbon nanotube), double-walled carbon nanotubes (DWCNT, double-walled carbon nanotube), multi-walled carbon nanotubes (MWCNT, multi -walled carbon nanotube), bundle carbon nanotube, or a combination thereof,
    상기 열처리 및 분산단계의 상기 폴리에틸렌글리콜(PEG)은 15,000 ~ 20,000MW의 분자량을 갖는 것을 특징으로 하는 LED 등기구.The polyethylene glycol (PEG) of the heat treatment and dispersion step is a LED luminaire, characterized in that it has a molecular weight of 15,000 ~ 20,000MW.
  8. 청구항 제4항 또는 제6항에서, 상기 프레임 몸체의 인접하는 기판접촉면들 사이의 연접부들 각각에는 외면으로부터 내측으로 형성되어 상기 프레임 몸체의 내부 공간과 연결되는 통과공들이 각각 형성되고,The method according to claim 4 or 6, In each of the connecting portions between the adjacent substrate contact surfaces of the frame body, through holes formed inward from the outer surface and connected to the inner space of the frame body are respectively formed,
    상기 통과공들은 인접하는 기판접촉면들 각각에 연결되되 상기 프레임 몸체의 상단부 및 하단부까지 높이 방향으로 연장되게 형성됨으로써 인접하는 기판접촉면들이 통과공에 의해 서로 이격되게 형성되며,The through holes are connected to each of the adjacent substrate contact surfaces, but are formed to extend in the height direction to the upper and lower parts of the frame body, so that adjacent substrate contact surfaces are spaced apart from each other by the through holes,
    상기 프레임 몸체의 각 연접부에는 인접하는 기판접촉면들 각각의 측부로부터 외측으로 경사지게 돌출되되 높이 방향으로 연장되며 서로 이격되게 형성되어 해당 통과공을 외부로 노출시키는 판재 형상의 보조 연장부들이 돌출 형성되는 것을 특징으로 하는 LED 등기구.Each joint portion of the frame body protrudes outwardly from each side of each of the adjacent substrate contact surfaces but extends in the height direction and is formed to be spaced apart from each other to form auxiliary extensions in the shape of a plate that exposes the through hole to the outside. LED luminaire characterized in that.
  9. 청구항 제4항에 있어서, 상기 보조방열체들의 상기 고정체에는 적어도 하나 이상의 볼트공이 형성되고,The method according to claim 4, At least one bolt hole is formed in the fixing body of the auxiliary heat radiators,
    상기 프레임 몸체의 내면들에는 상기 보조방열체들의 볼트공에 대응되는 볼트홈이 형성됨으로써 상기 프레임 몸체 및 상기 보조방열체는 볼트 체결에 의해 고정되고, On the inner surfaces of the frame body, a bolt groove corresponding to the bolt hole of the auxiliary heat sinks is formed so that the frame body and the auxiliary heat sinks are fixed by bolt fastening,
    상기 프레임 몸체의 상기 기판접촉면들의 양측부에는 상기 제2 LED기판들의 양측부가 슬라이딩 방식으로 삽입되는 슬라이딩 홈들이 형성되고,Sliding grooves are formed on both sides of the substrate contact surfaces of the frame body in which both sides of the second LED substrates are inserted in a sliding manner,
    상기 LED 등기구는 상기 기판접촉면들의 슬라이딩 홈들로 삽입되어 상기 기판접촉면들에 대접된 제2 LED기판으로부터의 빛을 출사시키는 제2 확산커버들을 더 포함하고,The LED luminaire further includes second diffusion covers that are inserted into sliding grooves of the substrate contact surfaces and emit light from a second LED substrate that is opposite to the substrate contact surfaces,
    상기 LED 등기구는 상기 베이스의 내부에 설치되는 전원공급장치를 포함하고,The LED luminaire includes a power supply installed inside the base,
    상기 전원공급장치는The power supply
    상기 제2 LED기판들로 전원을 공급하는 메인 전력공급모듈;A main power supply module that supplies power to the second LED substrates;
    상기 메인 전력공급모듈과 분리 가능하도록 커넥터로 접속되는 보조 전력공급모듈을 더 포함하고,Further comprising an auxiliary power supply module connected to the connector to be detachable from the main power supply module,
    상기 보조 전력공급모듈은 상기 메인 전력공급모듈의 출력단과 상기 제2 LED기판들 사이에 병렬로 접속되며, 상기 메인 전력공급모듈의 리플을 검출한 후 검출된 리플이 기 설정된 기준값 이상이면 출력전압에 리플을 제거하고,The auxiliary power supply module is connected in parallel between the output terminal of the main power supply module and the second LED substrates, and after detecting the ripple of the main power supply module, if the detected ripple is greater than or equal to a preset reference value, it is connected to the output voltage. Remove the ripple,
    상기 LED 등기구는The LED luminaire
    상기 프레임 몸체의 상단부에 설치되는 제1 LED기판과, 상기 제1 LED기판의 빛을 확산시키는 전면 확산커버를 포함하고,It includes a first LED substrate installed on the upper end of the frame body, and a front diffusion cover for diffusing the light of the first LED substrate,
    상기 전면 확산커버는 일측이 개구된 구 형상으로 형성되는 것을 특징으로 하는 LED 등기구.The front diffusion cover is an LED luminaire, characterized in that formed on a spherical shape with one side open.
PCT/KR2018/011488 2018-09-21 2018-09-28 Method for manufacturing carbon nanotube heat dissipation material and led luminaire having same WO2020059929A1 (en)

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JP2008243780A (en) * 2007-03-29 2008-10-09 Tamkang Univ High power led lighting assembly assembled with heat radiation module with heat pipe
KR101135721B1 (en) * 2010-01-19 2012-04-13 김용철 Socket-typed LED light apparatus
KR101178262B1 (en) * 2012-04-03 2012-08-29 김화자 Bulb-type led lighting fixtures
KR101706253B1 (en) * 2015-07-31 2017-02-13 인성 엔프라 주식회사 Led lighting
KR101787073B1 (en) * 2017-06-07 2017-10-18 인성 엔프라 주식회사 Heat dissipation frame for Carbon nanotube and LED lighting apparatus therewith

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008243780A (en) * 2007-03-29 2008-10-09 Tamkang Univ High power led lighting assembly assembled with heat radiation module with heat pipe
KR101135721B1 (en) * 2010-01-19 2012-04-13 김용철 Socket-typed LED light apparatus
KR101178262B1 (en) * 2012-04-03 2012-08-29 김화자 Bulb-type led lighting fixtures
KR101706253B1 (en) * 2015-07-31 2017-02-13 인성 엔프라 주식회사 Led lighting
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