WO2020058829A1 - Cold rolled and coated steel sheet and a method of manufacturing thereof - Google Patents

Cold rolled and coated steel sheet and a method of manufacturing thereof Download PDF

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Publication number
WO2020058829A1
WO2020058829A1 PCT/IB2019/057795 IB2019057795W WO2020058829A1 WO 2020058829 A1 WO2020058829 A1 WO 2020058829A1 IB 2019057795 W IB2019057795 W IB 2019057795W WO 2020058829 A1 WO2020058829 A1 WO 2020058829A1
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WIPO (PCT)
Prior art keywords
steel sheet
rolled steel
cold rolled
temperature
anyone
Prior art date
Application number
PCT/IB2019/057795
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French (fr)
Inventor
Samaneh ALIBEIGI
Original Assignee
Arcelormittal
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to MX2021003290A priority Critical patent/MX2021003290A/en
Priority to MA53640A priority patent/MA53640B1/en
Priority to KR1020217011078A priority patent/KR102647462B1/en
Priority to BR112021003583-4A priority patent/BR112021003583A2/en
Application filed by Arcelormittal filed Critical Arcelormittal
Priority to ES19772880T priority patent/ES2946086T3/en
Priority to UAA202102067A priority patent/UA126725C2/en
Priority to EP19772880.1A priority patent/EP3853387B1/en
Priority to JP2021515544A priority patent/JP7422143B2/en
Priority to CA3110629A priority patent/CA3110629C/en
Priority to FIEP19772880.1T priority patent/FI3853387T3/en
Priority to PL19772880.1T priority patent/PL3853387T3/en
Priority to CN201980059157.2A priority patent/CN112689684B/en
Priority to US17/276,240 priority patent/US20220033925A1/en
Publication of WO2020058829A1 publication Critical patent/WO2020058829A1/en
Priority to ZA2021/01225A priority patent/ZA202101225B/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02Winding-up or coiling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226Hot rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0236Cold rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C21D8/0273Final recrystallisation annealing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/12Aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/001Austenite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite

Definitions

  • Phosphorus constituent of the steel of present invention is between 0.002% and 0.02%. Phosphorus reduces the spot weldability and the hot ductility, particularly due to its tendency to segregate at the grain boundaries or co-segregate with manganese. For these reasons, its content is limited to 0.02 % and preferably lower than 0.014%.
  • a final rolling temperature range between Ac1 +50°C to Ac1 +250°C is preferred to have a structure that is favorable to recrystallization and rolling. It is necessary to have final rolling pass to be performed at a temperature greater than Ac1 +50°C, because below this temperature the steel sheet exhibits a significant drop in rollability.
  • the sheet obtained in this manner is then cooled at a cooling rate above 30°C/s to the coiling temperature which must be below 625°C. Preferably, the cooling rate will be less than or equal to 200° C/s.
  • the hot rolled steel sheet is then coiled at a coiling temperature below 625°C to avoid ovalization and preferably below 600°C to avoid scale formation. The preferred range for such coiling temperature is between 350° C and 600° C.

Abstract

A cold rolled and heat treated steel sheet having a composition comprising of the following elements 0.13 % ≤ Carbon ≤ 0.18 %,1.1 % ≤ Manganese ≤ 1.8%, 0.5 % ≤ Silicon ≤ 0.9 %, 0.6 % ≤ Aluminum ≤ 1%, 0.002 % ≤ Phosphorus ≤ 0.02 %, 0 % ≤ Sulfur ≤ 0.003 %,0 % ≤ Nitrogen ≤ 0.007% and can contain one or more of the following optional elements 0.05% ≤ Chromium ≤ 1 %, 0.001% ≤ Molybdenum ≤ 0. 5%, 0.001% ≤ Niobium ≤ 0.1%, 0.001% ≤ Titanium ≤ 0.1%, 0.01% ≤ Copper ≤ 2%, 0.01% ≤ Nickel ≤ 3%, 0.0001% ≤ Calcium ≤ 0.005%, 0 % ≤ Vanadium ≤ 0.1%, 0 % ≤ Boron ≤ 0.003%, 0 % ≤ Cerium ≤ 0.1%, 0 % ≤ Magnesium ≦ 0.010%, 0 % ≤ Zirconium ≦ 0.010%, the remainder composition being composed of iron and unavoidable impurities caused by processing, the microstructure of said steel sheet comprising in area fraction, 60 to 75% Ferrite, 20 to 30% Bainite, 10 to 15% Residual Austenite, and 0% to 5% Martensite, wherein the cumulated amounts of Residual Austenite and Ferrite is between 70% and 80%.

Description

COLD ROLLED AND COATED STEEL SHEET AND A METHOD OF
MANUFACTURING THEREOF
The present invention relates to cold rolled and coated steel sheets suitable for use as steel sheet for automobiles. Automotive parts are required to satisfy two inconsistent necessities, viz. ease of forming and strength but in recent years a third requirement of improvement in fuel consumption is also bestowed upon automobiles in view of global environment concerns. Thus, now automotive parts must be made of material having high formability in order that to fit in the criteria of ease of fit in the intricate automobile assembly and at same time have to improve strength for vehicle crashworthiness and durability while reducing weight of vehicle to improve fuel efficiency.
Therefore, intense Research and development endeavors are put in to reduce the amount of material utilized in car by increasing the strength of material. Conversely, an increase in strength of steel sheets decreases formability, and thus development of materials having both high strength and high formability is necessitated.
Earlier research and developments in the field of high strength and high formability steel sheets have resulted in several methods for producing high strength and high formability steel sheets, some of which are enumerated herein for conclusive appreciation of the present invention:
US20140234657 is a patent application that claims for a hot-dip galvanized steel sheet having a microstructure, by volume fraction, equal to or more than 20% and equal to or less than 99% in total of one or two of martensite and bainite, a residual structure contains one or two of ferrite, residual austenite of less than 8% by volume fraction, and pearlite of equal to or less than 10% by volume fraction. Further US20140234657 reaches to a tensile strength of 980 MPa but unable to reaches the elongation of 25%. US8657969 claims for high strength galvanized steel sheet has a Tensile Strength of 590 MPa or more and excellent processability. The component composition contains, by mass %, C: 0.05% to 0.3%, Si: 0.7% to 2.7%, Mn: 0.5% to 2.8%, P: 0.1 % or lower, S: 0.01 % or lower, Al: 0.1 % or lower, and N: 0.008% or lower, and the balance: Fe or inevitable impurities. The microstructure contains, in terms of area ratio, ferrite phases: 30% to 90%, bainite phases: 3% to 30%, and martensite phases: 5% to 40%, in which, among the martensite phases, martensite phases having an aspect ratio of 3 or more are present in a proportion of 30% or more.
The purpose of the present invention is to solve these problems by making available cold-rolled steel and coated sheets that simultaneously have:
- an ultimate tensile strength greater than or equal to 600 MPa and preferably above 620 MPa,
- an total elongation greater than or equal to 31 % and preferably above 33%.
In a preferred embodiment, the steel sheets according to the invention may also present a yield strength 320 MPa or more
In a preferred embodiment, the steel sheets according to the invention may also present a yield strength to tensile strength ratio of 0.6 or more
Preferably, such steel can also have a good suitability for forming, in particular for rolling with good weldability and coatability. Another object of the present invention is also to make available a method for the manufacturing of these sheets that is compatible with conventional industrial applications while being robust towards manufacturing parameters shifts.
The cold rolled and heat treated steel sheet of the present invention may optionally be coated with zinc or zinc alloys, or with aluminium or aluminium alloys to improve its corrosion resistance.
Carbon is present in the steel between 0.13% and 0.18%. Carbon is an element necessary for increasing the strength of the steel sheet by producing low- temperature transformation phases such as bainite, further Carbon also plays a pivotal role in Austenite stabilization hence a necessary element for securing Residual Austenite. Therefore, Carbon plays two pivotal roles one in increasing the strength and another in retaining austenite to impart ductility. But Carbon content less than 0.13% will not be able to stabilize Austenite in an adequate amount required by the steel of present invention. On the other hand, at a Carbon content exceeding 0.18%, the steel exhibits poor spot weldability which limits its application for the automotive parts. Manganese content of the steel of present invention is between 1.1 % and 1.8%. This element is gammagenous. The purpose of adding Manganese is essentially to obtain a structure that contains Austenite and impart strength to the steel. An amount of at least 1.1 % by weight of Manganese has been found in order to provide the strength and hardenability of the steel sheet as well as to stabilize Austenite. But when Manganese content is more than 1.8% it produces adverse effects such as it retards transformation of Austenite to Bainite during the over-aging holding for Bainite transformation. In addition the Manganese content of above 1.8% also reduces the ductility and also deteriorates the weldability of the present steel hence the elongation targets may not be achieved. A preferable content for the present invention may be kept between 1.2% and 1.8%, further more preferably 1.3% and 1.7%.
Silicon content of the steel of present invention is between 0.5% and 0.9%. Silicon is a constituent that can retard the precipitation of carbides during overageing, therefore, due to the presence of Silicon, carbon rich Austenite is stabilized at room temperature. Further, due to poor solubility of Silicon in carbide it effectively inhibits or retards the formation of carbides, hence also promotes the formation of Bainitic structure which is sought as per the present invention to impart steel with its essential features. However, disproportionate content of Silicon does not produce the mentioned effect and leads to a problem such as temper embrittlement. Therefore, the concentration is controlled within an upper limit of 0.9%. A preferable content for the present invention may be kept between 0.6% and 0.8% Aluminum is an essential element and is present in the steel between 0.6% and 1 %. Aluminum is an alphagenous element and imparts total elongation to the steel of present invention. A minimum of 0.6% of Aluminum is required to have a minimum Ferrite thereby imparting the elongation to the steel of present invention. Aluminum is also used for removing oxygen from the molten state of the steel to clean steel of present invention by and it also prevents oxygen from forming a gas phase. But whenever the Aluminum is more than 1 % it forms AIN which is detrimental for the steel of Present invention therefore preferable range for the presence of the Aluminum is between 0.6% and 0.8%.
Phosphorus constituent of the steel of present invention is between 0.002% and 0.02%. Phosphorus reduces the spot weldability and the hot ductility, particularly due to its tendency to segregate at the grain boundaries or co-segregate with manganese. For these reasons, its content is limited to 0.02 % and preferably lower than 0.014%.
Sulfur is not an essential element but may be contained as an impurity in steel and from point of view of the present invention the Sulfur content is preferably as low as possible, but is 0.003% or less from the viewpoint of manufacturing cost. Further if higher Sulfur is present in steel it combines to form Sulfides especially with Manganese and reduces its beneficial impact on the steel of present invention.
Nitrogen is limited to 0.007% in order to avoid ageing of material and to minimize the precipitation of nitrides during solidification which are detrimental for mechanical properties of the Steel.
Chromium is an optional element for the present invention. Chromium content may be present in the steel of present invention is between 0.05% and 1%. Chromium is an essential element that provides strength and hardening to the steel but when used above 1 % it impairs surface finish of steel. Further Chromium contents under 1 % coarsen the dispersion pattern of carbide in Bainitic structures, hence; keep the density of carbides low in Bainite. Molybdenum is an optional element that constitutes 0.001 % to 0.5% of the Steel of present invention; Molybdenum plays an effective role in determining bardenability and hardness, delays the appearance of Bainite and avoids carbides precipitation in Bainite. However, the addition of Molybdenum excessively increases the cost of the addition of alloy elements, so that for economic reasons its content is limited to 0.5%.
Niobium is an optional element for the present invention. Niobium content may be present in the steel of present invention between 0.001 and 0.1 % and is added in the Steel of present invention for forming carbo-nitrides to impart strength of the Steel of present invention by precipitation hardening. Niobium will also impact the size of microstructural components through its precipitation as carbo-nitrides and by retarding the recrystallization during heating process. Thus finer microstructure formed at the end of the holding temperature and as a consequence after the completion of annealing that will lead to the hardening of the Steel of present invention. However, Niobium content above 0.1 % is not economically interesting as a saturation effect of its influence is observed this means that additional amount of Niobium does not result in any strength improvement of the product.
Titanium is an optional element and may be added to the Steel of present invention between 0.001 % and 0.1 %. As Niobium, it is involved in carbo-nitrides formation so plays a role in hardening of the Steel of present invention. In addition Titanium also forms Titanium-nitrides which appear during solidification of the cast product. The amount of Titanium is so limited to 0.1 % to avoid formation of coarse Titanium- nitrides detrimental for formability. In case the Titanium content is below 0.001 % it does not impart any effect on the steel of present invention. Copper may be added as an optional element in an amount of 0.01 % to 2% to increase the strength of the steel and to improve its corrosion resistance. A minimum of 0.01 % of Copper is required to get such effect. However, when its content is above 2%, it can degrade the surface aspects.
Nickel may be added as an optional element in an amount of 0.01 to 3% to increase the strength of the steel and to improve its toughness. A minimum of 0.01 % is required to produce such effects. However, when its content is above 3%, Nickel causes ductility deterioration.
Calcium content in the steel of present invention is between 0.0001 % and 0.005%. Calcium is added to steel of present invention as an optional element especially during the inclusion treatment. Calcium contributes towards the refining of Steel by arresting the detrimental Sulfur content in globular form, thereby, retarding the harmful effects of Sulfur.
Vanadium is effective in enhancing the strength of steel by forming carbides or carbo-nitrides and the upper limit is 0.1 % due to the economic reasons. Other elements such as Cerium, Boron, Magnesium or Zirconium can be added individually or in combination in the following proportions by weight: Cerium £0.1 %, Boron £ 0.003%, Magnesium £ 0.010% and Zirconium £ 0.010%. Up to the maximum content levels indicated, these elements make it possible to refine the grain during solidification. The remainder of the composition of the Steel consists of iron and inevitable impurities resulting from processing.
The microstructure of the Steel sheet comprises:
Ferrite constitutes from 60% to 75% of microstructure by area fraction for the Steel of present invention. Ferrite constitutes the primary phase of the steel as a matrix. In the present invention, Ferrite cumulatively comprises of Polygonal ferrite and acicular ferrite Ferrite imparts high strength as well as elongation to the steel of present invention. To ensure an elongation of 31 % and preferably 33% or more it is necessary to have 60% of Ferrite. Ferrite is formed during the cooling after annealing in steel of present invention. But whenever ferrite content is present above 75% in steel of present invention the strength is not achieved. Bainite constitutes from 20% to 30% of microstructure by area fraction for the Steel of present invention. In the present invention, Bainite cumulatively consists of Lath Bainite and Granular Bainite, To ensure tensile strength of 620 MPa and preferably 630 MPa or more it is necessary to have 20% of Bainite. Bainite is formed during over-aging holding. Residual Austenite constitutes from 10% to 15% by area fraction of the Steel. Residual Austenite is known to have a higher solubility of Carbon than Bainite and, hence, acts as effective Carbon trap, therefore, retarding the formation of carbides in Bainite. Carbon percentage inside the Residual Austenite of present invention is preferably higher than 0.9% and preferably lower than 1.1 %. Residual Austenite of the Steel according to the invention imparts an enhanced ductility.
Martensite is an optional constituent and may be present between 0% and 5 % of microstructure by area fraction and found in traces. Martensite for present invention includes both fresh martensite and tempered martensite. Present invention form martensite due to the cooling after annealing and get tempered during overaging holding. Fresh Martensite also form during cooling after the coating of cold rolled steel sheet. Martensite imparts ductility and strength to the Steel of present invention when it is below 5%. When Martensite is in excess of 5 % it imparts excess strength but diminishes the elongation beyond acceptable limit. The preferable limit for martensite is between 0% and 3%.
A total amount of Ferrite and Residual Austenite must always be between 70% and 80% to have total elongation of 31 % and a minimum of 70% is required to ensure the total elongation above 31 % while having a tensile strength of 600MPa. Ferrite and residual austenite are soft phase in comparison to martensite and bainite therefore imparts for elongation and ductility but whenever the cumulative presence is more than 80% the strength drops beyond the acceptable limits.
In addition to the above-mentioned microstructure, the microstructure of the cold rolled and heat treated steel sheet is free from microstructural components, such as pearlite and cementite without impairing the mechanical properties of the steel sheets.
A steel sheet according to the invention can be produced by any suitable method. A preferred method consists in providing a semi-finished casting of steel with a chemical composition according to the invention. The casting can be done either into ingots or continuously in form of thin slabs or thin strips, i.e. with a thickness ranging from approximately 220mm for slabs up to several tens of millimeters for thin strip.
For example, a slab having the above-described chemical composition is manufactured by continuous casting wherein the slab optionally underwent the direct soft reduction during the continuous casting process to avoid central segregation and to ensure a ratio of local Carbon to nominal Carbon kept below 1.10. The slab provided by continuous casting process can be used directly at a high temperature after the continuous casting or may be first cooled to room temperature and then reheated for hot rolling. The temperature of the slab, which is subjected to hot rolling, isat least 1150° C and must be below 1280°C. In case the temperature of the slab is lower than 1150° C, excessive load is imposed on a rolling mill Therefore, the temperature of the slab is preferably sufficiently high so that hot rolling can be completed in the temperature range of Ac1 +50°C to Ac1 +250°C and preferably between Ac1 +50°C and Ac1 +200°C while always having final rolling temperature remains above Ac1 +50°C. Reheating at temperatures above 1280°C must be avoided because they are industrially expensive.
A final rolling temperature range between Ac1 +50°C to Ac1 +250°C is preferred to have a structure that is favorable to recrystallization and rolling. It is necessary to have final rolling pass to be performed at a temperature greater than Ac1 +50°C, because below this temperature the steel sheet exhibits a significant drop in rollability. The sheet obtained in this manner is then cooled at a cooling rate above 30°C/s to the coiling temperature which must be below 625°C. Preferably, the cooling rate will be less than or equal to 200° C/s. The hot rolled steel sheet is then coiled at a coiling temperature below 625°C to avoid ovalization and preferably below 600°C to avoid scale formation. The preferred range for such coiling temperature is between 350° C and 600° C. The coiled hot rolled steel sheet may be cooled down to room temperature before subjecting it to optional hot band annealing. The hot rolled steel sheet may be subjected to an optional scale removal step to remove the scale formed during the hot rolling before optional hot band annealing. The hot rolled sheet may then subjected to an optional Hot Band Annealing at temperatures between 400°C and 750°C for at least 12 hours and not more than 96 hours, the temperature remaining below 750°C to avoid transforming partially the hot-rolled microstructure and, therefore, losing the microstructure homogeneity. Thereafter, an optional scale removal step of this hot rolled steel sheet may performed through, for example, pickling of such sheet. This hot rolled steel sheet is subjected to cold rolling to obtain a cold rolled steel sheet with a thickness reduction between 35 to 90%. The cold rolled steel sheet obtained from cold rolling process is then subjected to annealing to impart the steel of present invention with microstructure and mechanical properties.
In the annealing, the cold rolled steel sheet subjected to two steps of heating to reach the soaking temperature between Ac1 +30°C and Ac3 wherein Ac1 and Ac3 for the present steel is calculated by using the following formula :
Ac1 = 723 - 10,7[Mn] - 16[Ni] + 29,1 [Si] + 16,9[Cr] + 6,38[W] + 290[As]
Ac3 = 910 - 203[C]A(1/2) - 15,2[Ni] + 44,7[Si] + 104[V] + 31 ,5[Mo] + 13,1 [W] - 30[Mn] - 1 1 [Cr] - 20[Cu] + 700[P] + 400[AI] + 120[As] + 400[Ti] wherein the elements contents are expressed in weight percent. In step one cold rolled steel sheet is heated at a heating rate between 10°C/s and 40°C/s to a temperature range between 550°C and 650°C. Thereafter in subsequent second step of heating the cold rolled steel sheet is heated at a heating rate between 1 °C/s and 5°C/s to the soaking temperature of annealing.
Then the cold rolled steel sheet is preferably held at the soaking temperature during 10 to 500 seconds to ensure at least 30% transformation to Austenite microstructure of the strongly work-hardened initial structure. Then the cold rolled steel sheet is then cooled in two step cooling to an over-aging holding temperature. In step one of cooling the cold rolled steel sheet is cooled at cooling rate less than 5°C/s and preferably less than 3°C/s to a temperature range between 600°C and 720°C and preferably between 625°C and 720°C. During this step one of cooling ferrite matrix of the present invention is formed. Thereafter in a subsequent second cooling step the cold rolled steel sheet is cooled to an overaging temperature range between 250°C and 470°C at a cooling rate between 10°C/s and 100°C/s. Then the cold rolled steel sheet is held in the over-aging temperature range during 5 to 500 seconds. The cold rolled steel sheet is then brought to the temperature to a coating bath temperature range of 400°C and 480°C to facilitate coating of the cold rolled steel sheet. Then the cold rolled steel sheet is coated by any of the known industrial processes such as Electro-galvanization, JVD, PVD, Hot dip(GI) etc.
EXAMPLES
The following tests, examples, figurative exemplification and tables which are presented herein are non-restricting in nature and must be considered for purposes of illustration only, and will display the advantageous features of the present invention.
Steel sheets made of steels with different compositions are gathered in Table 1 , where the steel sheets are produced according to process parameters as stipulated in Table 2, respectively. Thereafter Table 3 gathers the microstructures of the steel sheets obtained during the trials and table 4 gathers the result of evaluations of obtained properties.
Table 1
Figure imgf000012_0001
underlined values: not according to the invention.
Table 2
Table 2 gathers the annealing process parameters implemented on steels of Table 1. The Steel compositions A and B serve for the manufacture of sheets according to the invention. This table also specifies the reference steels which are designated in table as C and D . Table 2 also shows tabulation of Ac1 and Ac3. These Ac1 and Ac3 are defined for the inventive steels and reference steels as follows:
Ac1 =723 - 10,7[Mn] - 16[Ni] + 29,1 [Si] + 16,9[Cr] + 6,38[W] + 290[As]
Ac3 = = 910 - 203[C]A(1/2) - 15,2[Ni] + 44,7[Si] + 104[V] + 31 ,5[Mo] + 13,1 [W] - 30[Mn] - 1 1 [Cr] - 20[Cu] + 700[P] + 400[AI] + 120[As] + 400[Ti] wherein the elements contents are expressed in weight percent.
All sheets were cooled at a cooling rate of 34 °C/s after hot rolling and were finally brought at a temperature of 460°C before coating. All the sheets have a cold rolled reduction of 65%.
The table 2 is as follows : Table 2
Figure imgf000013_0001
Figure imgf000013_0002
I = according to the invention; R = reference; underlined values: not according to the invention.
Table 3
Table 3 exemplifies the results of the tests conducted in accordance with the standards on different microscopes such as Scanning Electron Microscope for determining the microstructures of both the inventive and reference steels. The results are stipulated herein:
Figure imgf000014_0001
I = according to the invention; R = reference; underlined values: not according to the invention.
Table 4
Table 4 exemplifies the mechanical properties of both the inventive steel and reference steels. In order to determine the tensile strength, yield strength and total elongation, tensile tests are conducted in accordance of JIS Z2241 standards.
The results of the various mechanical tests conducted in accordance to the standards are gathered
Table 4
Figure imgf000015_0001
I = according to the invention; R = reference; underlined values: not according to the invention.

Claims

1. A cold rolled steel sheet having a composition comprising the following elements, expressed in percentage by weight:
0.13 % < Carbon < 0.18 %
1.1 % < Manganese < 1.8%
0.5 % < Silicon < 0.9 %
0.6 % < Aluminum < 1%
0.002 % < Phosphorus < 0.02 %
0 % < Sulfur < 0.003 %.
0 % < Nitrogen < 0.007%
and can contain one or more of the following optional elements
0.05% < Chromium < 1 %
0.001 % < Molybdenum < 0. 5%
0.001 % < Niobium < 0.1 %
0.001 % < Titanium < 0.1 %
0.01 % £ Copper < 2%
0.01 % < Nickel < 3%
0.0001 % < Calcium < 0.005%
0 % < Vanadium < 0.1 %
0 % < Boron < 0.003%
0 % < Cerium < 0.1 %
0 % < Magnesium £ 0.010%
0 % < Zirconium £ 0.010%
the remainder composition being composed of iron and unavoidable impurities caused by processing, the microstructure of said steel sheet comprising in area fraction, 60 to 75% Ferrite, 20 to 30% Bainite, 10 to 15% Residual Austenite, and 0% to 5% Martensite, wherein the cumulated amounts of Residual Austenite and Ferrite is between 70% and 80%.
2. Cold rolled steel sheet according to claim 1 , wherein the composition includes 0.6% to 0.8% of Silicon.
3. Cold rolled steel sheet according to claim 1 or 2, wherein the composition includes 0.14% to 0.18% of Carbon.
4. Cold rolled steel sheet according to claim 3, wherein the composition includes 0.6 % to 0.8% of Aluminum.
5. Cold rolled steel sheet according to anyone of claim 1 to 4, wherein the composition includes 1 .2% to 1 .8% of Manganese.
6. Cold rolled steel sheet according to claim 5, wherein the composition includes
1 .3% to 1 .7% of Manganese.
7. Cold rolled steel sheet to anyone of claims 1 to 6, wherein, the cumulated amounts of Ferrite and Residual Austenite is between 73% and 80% and the percentage of Residual Austenite is less than 13%.
8. Cold rolled steel sheet to anyone of claims 1 to 7, wherein, the amount of Martensite is between 0% and 3%.
9. Cold rolled steel sheet according to anyone of claims 1 to 8, wherein the Carbon content of Residual Austenite is between 0.9 to 1 .1 %.
10. Cold rolled steel sheet according to anyone of claims 1 to 9, wherein said steel sheet has an ultimate tensile strength of 600 MPa or more, and a total elongation of 31 % or more.
1 1 . Cold rolled sheet according to claim 10, wherein said steel sheet has yield strength of 320 MPa or more and a total elongation of 33% or more.
12. Cold rolled steel sheet according to anyone of claims 1 to 1 1 , wherein said steel sheet is coated.
13. A method of production of a cold rolled steel sheet comprising the following successive steps:
- providing a steel composition according to anyone of claims 1 to 6;
- reheating said semi-finished product to a temperature between 1 150°C and 1280°C;
- rolling the said semi-finished product in the austenitic range wherein the hot rolling finishing temperature shall be between Ac1 +50°C and Ac1 +250°C to obtain a hot rolled steel sheet;
- cooling the sheet at a cooling rate above 30°C/s to a coiling temperature which is below 625°C; and coiling the said hot rolled sheet;
- cooling the said hot rolled sheet to room temperature;
- optionally performing scale removal process on said hot rolled steel sheet;
- optionally annealing is performed on hot rolled steel sheet at temperature between 400°C and 750°C;
- optionally performing scale removal process on said hot rolled steel sheet;
- cold rolling the said hot rolled steel sheet with a reduction rate between 35 and 90% to obtain a cold rolled steel sheet;
- then performing a annealing at soaking temperature between Ac1 +30°C and Ac3 for a duration between 10 and 500 seconds by heating the said cold rolled steel sheet by a two step heating wherein:
o in step one of heating, the cold rolled steel sheet is heated at a heating rate between 10°C/s and 40°C/s to a temperature range between 550°C and 650°C;
o then in step two, the cold rolled steel sheet is heated at a heating rate between 1 °C/s and 5°C/s from a temperature range between 550°C and 650°C to the annealing soaking temperature at which it is maintained,
then cooling the cold rolled steel sheet in a two step cooling wherein:
o in step one of cooling, the cold rolled steel sheet is cooled at a cooling rate less 5°C/s to temperature range between 600°C and 720°C o thenin step two, the sheet is cooled at a cooling rate between 10°C/s to 100°C/s from a temperature range between 600°C and 720°C to an overaging temperature
- then the said cold rolled steel sheet is overaged at a temperature range between 250°C and 470°C during 5 to 500 seconds and
- then cooled to room temperature to obtain a cold rolled steel sheet.
14. A method according to claim 13, wherein the coiling temperature is below 600°C.
15. A method according to claim 13 or 14, wherein the finishing rolling temperature is between Ac1 +50°C and Ac1 +200°C.
16. A method according to anyone of claims 13 to 15, wherein the cooling rate after annealing is less than 3°C/s in the temperature range between 625°C and
720°C.
17. A method of production of a cold rolled steel sheet as claimed in anyone of claims 13 to 16 wherein the cold rolled steel sheet is annealed between Ac1 +30°C and Ac3 and temperature of annealing is selected so as to ensure the presence of at least 30% of austenite at the end of the soaking.
18. A method of production of a cold rolled steel sheet as claimed in anyone of claims 13 to 17 wherein the cold rolled steel sheet can be coated a temperature range between 400°C and 480°C.
19. Use of a steel sheet according to anyone of claims 1 to 12 or of a steel sheet produced according to the method of claims 13 to 18, for the manufacture of structural or safety parts of a vehicle.
20. Vehicle comprising a part obtained according to claim 19.
PCT/IB2019/057795 2018-09-20 2019-09-17 Cold rolled and coated steel sheet and a method of manufacturing thereof WO2020058829A1 (en)

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