WO2020057629A1 - 一种转换插头、电源适配器加工方法及转换插头、电源适配器 - Google Patents

一种转换插头、电源适配器加工方法及转换插头、电源适配器 Download PDF

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Publication number
WO2020057629A1
WO2020057629A1 PCT/CN2019/106917 CN2019106917W WO2020057629A1 WO 2020057629 A1 WO2020057629 A1 WO 2020057629A1 CN 2019106917 W CN2019106917 W CN 2019106917W WO 2020057629 A1 WO2020057629 A1 WO 2020057629A1
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WO
WIPO (PCT)
Prior art keywords
power adapter
pin
conversion
conversion plug
positioning
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Application number
PCT/CN2019/106917
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English (en)
French (fr)
Inventor
张勇
Original Assignee
高怡达科技(深圳)有限公司
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Publication of WO2020057629A1 publication Critical patent/WO2020057629A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24Assembling by moulding on contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/405Securing in non-demountable manner, e.g. moulding, riveting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/66Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure with pins, blades or analogous contacts and secured to apparatus or structure, e.g. to a wall
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R27/00Coupling parts adapted for co-operation with two or more dissimilar counterparts

Definitions

  • the invention relates to the technical field of power adapters, in particular to a conversion plug, a method for processing a power adapter, a conversion plug, and a power adapter.
  • FIG. 10 is a schematic diagram of an exploded structure of a conventional conversion plug.
  • the conversion plug is formed by fixing and assembling the bottom of the PIN pin 33 through the upper and lower shells 31 and 32, so the structure is complicated and bulky. Large, on the one hand, it needs to increase more costs, and on the other hand, it is not carried. On the other hand, because the upper and lower shells are assembled, the two parts are often separated due to external forces, which increases the risk of damage on the one hand. On the other hand, it is also prone to safety risks.
  • the present invention provides a conversion plug, a method for processing a power adapter, and a conversion plug and a power adapter.
  • a first aspect of the present invention provides a method for processing a conversion plug, which includes:
  • the lower part of the PIN needle is injection-molded to form an integral injection-molded portion surrounding the lower portion of the PIN needle; wherein the injection-molded portion includes a socket communicating with the PIN needle.
  • injection molding of the lower part of the PIN needle includes the following method steps:
  • the PIN needle is placed in a first injection mold for the first injection to form a first injection portion located at a lower portion of the PIN needle to position the PIN needle; wherein the first injection portion includes a contact with the PIN needle
  • the connected jack
  • the first injection part is put into a second injection mold for a second injection to form a second injection part, and the second injection part includes the first positioning part and the insertion hole.
  • the multiple conversion plugs correspond to the same power adapter body, and the specifications of the jacks of each conversion plug of the multiple conversion plugs are the same.
  • the injection molding portion further includes a first positioning portion for positioning with the power adapter body after assembly.
  • first positioning portion is a first latching portion in a latching assembly for latching with the power adapter body.
  • the conversion plug includes a plurality of conversion pins
  • the distance between the PIN pins of the plurality of conversion plugs is different from each other
  • the lower portions of the PIN pins of a part of the conversion plugs form two
  • the bent portion extends sideways so that the plurality of conversion plugs correspond to the same power adapter.
  • a second aspect of the present invention provides a method for processing a power adapter, which includes a method for processing a conversion plug according to any one of the above.
  • a conversion plug includes a PIN pin and an integral injection molding portion formed by injection molding surrounding a lower portion of the PIN pin, and the injection molding portion includes a jack communicating with the PIN pin. .
  • the jack specifications of each conversion plug of the plurality of conversion plugs are the same, so that the plurality of conversion plugs correspond to a same power adapter body.
  • the injection molding portion further includes a first positioning portion for positioning with the assembled power adapter body.
  • first positioning portion is a first latching portion in a latching assembly for latching with the power adapter body.
  • a fourth aspect of the present invention provides a power adapter, which includes a power adapter body and a conversion plug;
  • the conversion plug includes a PIN pin and an integral injection molding portion formed by injection molding surrounding a lower portion of the PIN pin, and the injection molding portion includes a jack communicating with the PIN pin;
  • the power adapter body includes a slot formed to receive at least a part of the injection molding part; the power adapter body further includes a conductive tab located at one end in the slot, and when the power adapter body and the conversion plug are assembled in When together, the conductive insert is inserted into the jack and fits with the PIN pin.
  • the injection molding section further includes a first positioning section; the power adapter body further includes a second positioning section for detachably positioning the assembled injection section and the power adapter body.
  • the multiple conversion plugs correspond to the same power adapter body, and the jack specifications of each conversion plug of the multiple conversion plugs are the same.
  • a gap is formed between a first portion of an outer surface of the conversion plug and a second portion of an inner surface of the slot.
  • first positioning portion is a first positioning protrusion provided at a first end of the first portion; and / or the second positioning portion is a second positioning protrusion provided at a second end of the second portion Up.
  • first portion is a first side of the injection molding portion; and the second portion is a second side of the slot.
  • one of the first side surface and the second side surface forms a guide groove along the assembly direction; the other of the first side surface and the second side surface forms a guide groove that cooperates with the guide groove.
  • Guide bar when the conversion plug and the power adapter body are assembled, the gap exists between the guide groove and the opposite surface of the guide bar.
  • first positioning portion is a first positioning protrusion provided at a first end of the guide groove; and / or the second positioning portion is a second positioning protrusion provided at a second end of the guide bar.
  • the other end of the conductive elastic piece has an elastic portion to reinforce the abutment between the conductive elastic piece and the PIN needle.
  • first positioning portion is a first clamping portion in a clamping component for engaging with the power adapter body; the second positioning portion is a clamping portion for engaging with the conversion plug.
  • a second snap-in portion in the assembly is a first clamping portion in a clamping component for engaging with the power adapter body; the second positioning portion is a clamping portion for engaging with the conversion plug.
  • the insertion hole is located at a side of the injection molding part, and the conductive elastic piece is located at a bottom opposite to the open end of the side of the slot.
  • FIG. 1 is a schematic flowchart of an embodiment of a method for injection molding a lower portion of a PIN needle provided by the present invention.
  • 2A-2D are structural diagrams of a PIN needle under various safety regulations.
  • 3A-3D are structural diagrams of the conversion plug under various safety regulations after the first injection is completed.
  • 4A-4D are structural diagrams of the conversion plug under various safety regulations after the second injection is completed.
  • FIG. 5 is a schematic structural diagram of an assembled power adapter adapter plug and a power adapter body provided by the present invention.
  • FIG. 6A is a schematic structural diagram of a power adapter adapter conversion plug and a power adapter body separated, wherein the conversion plug shows a structure facing a power adapter body portion;
  • FIG. 6B is a power adapter adapter conversion plug and a power supply according to the invention Schematic diagram of the structure of the adapter body after being separated, wherein the conversion plug shows the structure of the part facing away from the body of the power adapter.
  • FIG. 7 is a partially enlarged schematic cross-sectional view of a plug of a power adapter according to an embodiment of the present invention.
  • FIG. 8 is a partially enlarged schematic diagram of a partial cross-section of a guide structure component of a power adapter provided by the present invention.
  • FIG. 9 is a partially enlarged schematic diagram of a partial cross section of a socket and a conductive elastic piece of a power adapter provided by the present invention.
  • FIG. 10 is an exploded schematic view of a conventional conversion plug.
  • the invention provides a conversion plug, a method for processing a power adapter, and a conversion plug and a power adapter. Processing the conversion plug by injection molding simplifies the structure of the conversion plug, facilitates the carrying of the conversion plug, and reduces the cost.
  • An embodiment of the present invention provides a conversion plug processing method.
  • the conversion plug processing method includes:
  • the lower part of the PIN needle is injection-molded to form an integral injection-molded portion surrounding the lower portion of the PIN needle; wherein the injection-molded portion includes a socket communicating with the PIN needle.
  • the structure of the conversion plug is simplified, the carrying of the conversion plug is facilitated, and the cost is reduced.
  • the entire conversion plug becomes an integrated structure, which makes the entire conversion plug stronger.
  • the risk of the bottom of the PIN pin being exposed can be reduced, so it is safer.
  • FIG. 1 is a schematic flowchart of an embodiment of a method for injection molding a lower portion of a PIN needle provided by the present invention.
  • the injection molding the lower part of the PIN needle includes the following method steps:
  • the PIN needle is placed in a first injection mold for the first injection to form a first injection portion located at a lower portion of the PIN needle, so as to position the PIN needle.
  • the first injection portion includes a contact with the PIN. Pin-connected jack.
  • 2A-2D are structural diagrams of a PIN needle under various safety regulations.
  • 3A-3D are structural diagrams of the conversion plug under various safety regulations after the first injection is completed.
  • each PIN pin 11 is placed in a mold, and then injection molding is performed to form a first injection portion 121 located at a lower portion of the PIN pin 11, and the first injection portion 121 It is used to locate the position of the PIN pin 11 (usually two or three PIN pins, etc.); and a jack 13 communicating with the PIN pin 11 is formed.
  • each country has different safety standards for plugs, for example: as shown in Figure 2A, it is a conversion plug that complies with US (UL) safety regulations; as shown in Figure 2B, it is in compliance with European (EU) safety regulations As shown in FIG. 2C, it is a conversion plug conforming to the UK (UK) safety regulations; as shown in FIG. 2D, it is a conversion plug conforming to the Australian (UL) safety regulations.
  • UL US
  • EU European
  • FIG. 2C it is a conversion plug conforming to the UK (UK) safety regulations
  • FIG. 2D it is a conversion plug conforming to the Australian (UL) safety regulations.
  • S12 Put the first injection part into a second injection mold and perform a second injection to form a second injection part, and the second injection part includes the insertion hole.
  • Figs. 4A-4D are schematic structural diagrams of the conversion plug under various safety regulations after the second injection is completed.
  • the finally formed second injection-molded portion 122 is the final injection-molded portion 12 of the conversion plug 10 surrounding the lower portion of the PIN pin 11 and the first injection-molded portion 121.
  • the second injection portion 122 includes a socket 13 formed after the first injection.
  • FIG. 6A is a schematic structural diagram of a power adapter adapter conversion plug and a power adapter body separated, wherein the conversion plug shows a structure facing a power adapter body portion;
  • FIG. 6B is a power adapter adapter conversion plug and a power supply according to the invention Schematic diagram of the structure of the adapter body after being separated, wherein the conversion plug shows the structure of the part facing away from the body of the power adapter.
  • the injection molding portion further includes a first positioning portion, where the first positioning portion is used to position the assembled conversion plug and the power adapter body, thereby preventing the assembled The action of the external force is separated.
  • the first positioning portion cooperates with the second positioning portion at the back, which can be various structural components that can detachably connect the conversion plug and the main body of the power adapter, such as a snap-on component, Screw and screw hole assemblies, etc.
  • the first positioning portion includes a first latching portion 141 of a latching component for latching with the power adapter body 20.
  • the first latching portion 141 may be one of any structural components for latching, such as one of a latching slot and an elastic latch 141.
  • a gap between the first portion of the outer surface of the injection molding portion 12 corresponding to the socket 21 of the power adapter body 20 and the second portion of the inner surface of the socket 21 may be made, thereby reducing the two. Friction caused by surface contact during assembly.
  • the injection molding portion 12 may be designed to form an end cover 142 having a protruding portion at least in a lateral direction, and the lower surface of the protruding portion is brought into frictional contact with the top surface 23 of the socket 21 to limit the position.
  • the other surfaces form a gap during assembly, thereby reducing friction; or the bottom portion 143 of the injection molding portion 12 is designed to contact the bottom surface of the slot 21, and the other surfaces form a gap during assembly, etc .; or the end of the injection molding portion
  • Both the cover 142 and the bottom 143 are in frictional contact with the socket 21, respectively, and a gap is formed on the side.
  • the first part is a first side (one or two sides) of the injection molding part 12, and the second part is a second side (one or two sides) of the slot; in order to make the injection part
  • the first side of the second side and the second side of the slot form a clearance fit after assembly, so that the width of the injection portion 12 in the transverse direction X is slightly smaller than the width of the inside of the slot. In this way, the second There is a gap between them.
  • the first side forms a guide groove 1412 (one or two guide grooves) provided along the assembly direction;
  • the second side of the groove 21 corresponds to the guide groove 1412 and extends along the transverse direction X to form a guide bar 2112 that cooperates with the guide groove 1412.
  • the guide bar 2112 is inserted into the guide groove 1412, and both There is a gap between the opposing faces, so no frictional contact occurs.
  • the guide groove is not limited to being disposed on the first side, and may be disposed in other required orientations. It should be noted that the positions of the guide groove and the guide bar can also be interchanged.
  • At least one first positioning protrusion 1412A is provided at the end (the end may be the extreme end or a position near the end).
  • the end refers to an end of the injection molding part far from the power adapter body during assembly.
  • the safety conversion plug can be applied to the same power adapter. Therefore, for some PIN pins with a small or large pitch, a bent portion 111 extending to both sides can be formed at the lower portion of the PIN pin 11, thereby reducing or increasing The distance between the two PIN pins is large, so that multiple conversion plugs can share the same power adapter body.
  • the PIN pins of the first part of the plurality of conversion plugs when the distance between the PIN pins of the first part of the plurality of conversion plugs is smaller than the distance between the PIN11 pins of the second part of the conversion plugs; the PIN of the first part of the conversion plugs 10
  • the lower portion of the needle 11 forms a bent portion 111 extending to two sides away from each other; or the lower portion of the PIN pin of the second portion of the conversion plug forms a bent portion extending to two sides close to each other.
  • the distance between the PIN pins 11 of the AU or UL is smaller than that of the PIN pins of other countries, so the bent portions 111 can be formed to extend away from each other.
  • the PIN pins of the conversion plug with the pitch between the PIN pins larger than the pitch of other PIN pins may be formed to extend to the two sides that are close to each other (not shown in the figure).
  • the present invention further provides a method for processing a power adapter, wherein the method for processing a power adapter includes a method for processing a conversion plug according to any one of the above.
  • FIG. 5 is a schematic structural diagram of an assembled power adapter adapter plug and a power adapter body provided by the present invention.
  • an embodiment of the present invention further provides a conversion plug 10, the conversion plug 10 includes a PIN pin 11 and a lower portion formed by injection molding surrounding the PIN pin.
  • the overall injection-molded part 12 includes an insertion hole 13 that communicates with the PIN needle 11.
  • the structure of the conversion plug is simplified, the carrying of the conversion plug is facilitated, and the cost is reduced.
  • the injection plug is used to make the conversion plug into an integrated structure, the entire conversion plug is stronger; in addition, the risk of the bottom of the PIN pin being exposed can be reduced, so it is safer.
  • the first positioning portion may include a first latching portion 141 of one of the latching components for latching with the power adapter body 20.
  • the first engaging portion 141 is an elastic buckle 141.
  • the conversion plug 10 when the conversion plug 10 includes multiple, and the distance between the PIN pins 11 of the multiple conversion plugs 10 is different from each other, the multiple conversion plugs
  • the lower portion of the PIN pin of the partial conversion plug in 10 forms a bent portion 111 extending to both sides.
  • the present invention further provides a power adapter.
  • the power adapter includes a power adapter body 20 and a conversion plug 10.
  • the conversion plug 10 includes a PIN pin 11 and an integral injection molding portion 12 formed by injection molding to surround a lower portion of the PIN needle.
  • the injection molding portion 12 includes a jack 13 communicating with the PIN needle 11.
  • the power adapter body 20 includes a slot 21 formed to receive at least part of the conversion plug 10; the power adapter body 20 includes a conductive elastic piece 22 with one end located in the slot 21, and the other end of the conductive elastic piece 22 is located in the power adapter body 20
  • the power adapter body 20 is electrically connected to the internal circuit. After the power adapter body 20 and the conversion plug 10 are assembled, the conductive elastic piece 22 is inserted into the jack 13 and fits with the PIN pin 11 so that the power adapter and conversion can be realized. Conductive communication between the plugs.
  • the insertion starting end of the side of the slot 21 corresponding to the conversion plug is the open end 24, so that the conversion plug 10 is inserted from the open end 24 along the slot 21 until it is inserted into the bottom of the slot 21.
  • the injection molding portion 12 further includes a first positioning portion; and / or the power adapter body 20 further includes a second positioning portion; and is used to align the assembled plug and the power adapter body with each other. Positioning to prevent separation between the two after the assembly is completed.
  • the above power adapter is used to process the conversion plug by injection molding, which simplifies the structure of the conversion plug, facilitates the carrying of the conversion plug, and reduces the cost.
  • the injection plug is used to make the conversion plug into an integrated structure, the entire conversion plug is stronger; in addition, the risk of the bottom of the PIN pin being exposed can be reduced, so it is safer.
  • the first positioning portion includes a first latching portion 141 of one of the latching components of any structure for latching with the power adapter body 20;
  • the second positioning portion includes a second engaging portion 211 of the other one of any structural components for engaging with the first engaging portion 141.
  • the second engaging portion 211 is a card slot 211
  • the first engaging portion 141 is an elastic card block 141. Positioning is performed by cooperation of the first positioning portion and the second positioning portion.
  • the first part of the injection molding part corresponding to the outer surface of the slot and the second part of the inner surface of the slot may be formed after assembly, thereby reducing the two during assembly because the surface Friction due to contact.
  • the injection molding portion 12 may be designed to form an end cover 142 having a protruding portion at least laterally, and the lower surface of the protruding portion and the top of the slot 21 may be designed.
  • the surface 23 is limited by frictional contact, and other surfaces form a gap during the assembly process, thereby reducing friction; or the bottom 143 of the injection part 12 is in contact with the bottom surface of the slot 21, and the other surfaces form a gap during the assembly process Wait; or the end cover 142 and the bottom 143 are respectively in friction contact with the main body of the power adapter, and a gap is formed on the side.
  • the first portion is a first side (one or two sides) of the injection molding portion
  • the second portion is a second side (one or two sides) of the slot; in order to make the injection molding portion
  • the first side and the second side of the slot form a clearance fit after assembly, which can make the lateral X width of the injection part slightly smaller than the width of the inside of the slot, so that during the assembly process, there can be a gap between the two. gap.
  • the first side forms a guide groove 1412 (one or two guide grooves) provided along the assembly direction;
  • the second side of the groove extends laterally X at the position of the guide groove to form a guide bar 2112 that cooperates with the guide groove 1412.
  • the guide groove is not limited to being disposed on the side, and may be disposed in other required orientations.
  • the guide groove 1412 may be used.
  • At least one first positioning protrusion 1412A is provided at the end (the end may be the extreme end or a position near the end), and the first positioning protrusion is the first positioning portion.
  • the end refers to an end of the injection molding part far from the power adapter body during assembly. In this way, after the two are assembled, the strength of the connection between the two can be increased by the limitation of the first positioning protrusion 1412A; and / or
  • At least one second positioning protrusion 2112A may be provided at the end of the corresponding portion of the slot 21 (the end refers to an end of the slot away from the conversion plug during assembly).
  • the second positioning protrusion is also a second positioning portion. In this way, after the two are assembled, the strength of the connection between the two can be increased by the definition of the second positioning protrusion.
  • a first positioning protrusion 1412A is provided at a first end of the guide groove 1412, That is, the first positioning portion;
  • a second positioning protrusion 2112A that is, a second positioning portion is provided at the end of the guide bar 2112; in this way, after the assembly of the conversion plug 10 and the power adapter body 20, the positioning is performed by the second positioning protrusion .
  • the first positioning protrusion may be provided, or only the second positioning protrusion may be provided, or both the first positioning protrusion and the second positioning protrusion may be provided, and the positioning can be made firmer through the cooperation of the two.
  • the first positioning structure is provided at the first end and / or the second positioning structure is provided at the second end, in this way, after the assembly is completed, the positioning is performed by the positioning structure at the positioning structure. There is a gap between the grooves, which makes the assembly process more smooth. After the two are fully assembled in place, they are positioned by the positioning structure, so that the assembled conversion plug and the power adapter body are more firmly connected.
  • the simple structure not only achieves smooth assembly but also makes the connection between the two more firm after assembly.
  • FIG. 9 is a partially enlarged schematic diagram of a partial cross section of a socket and a conductive elastic piece of a power adapter provided by the present invention.
  • an end of the conductive elastic piece 22 located in the main body of the power adapter has an elastic portion 221.
  • the elastic portion may be a structure having a similar function, which is developed now and in the future, such as a spring, an elastic piece or an elastic plunger.
  • the conductive elastic piece 22 is located at the bottom of the open end 24 on the side of the slot 21; in some embodiments, the corresponding socket 13 is located in the injection molding. In this way, the conversion plug 10 is inserted into the slot 21 from the direction of the side L, which can reduce the chance of contact with the conductive elastic sheet during the assembly process and increase the safety or reliability during the assembly process.

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Abstract

一种转换插头(10)、电源适配器加工方法及转换插头(10)、电源适配器,其中,所述转换插头(10)加工方法包括:对PIN针(11)的下部进行注塑,以形成包围所述PIN针(11)下部的注塑部(12);所述注塑部(12)包括用于与电源适配器本体(20)连接的第一定位部和与所述PIN针(11)连通的插孔(13)。采用该转换插头(10)、电源适配器加工方法及转换插头(10)和电源适配器,简化了转换插头(10)和电源适配器的结构,降低了加工成本。

Description

一种转换插头、电源适配器加工方法及转换插头、电源适配器 技术领域
本发明涉及电源适配器技术领域,具体涉及一种转换插头、电源适配器加工方法及转换插头、电源适配器。
背景技术
为了通过采用同一个电源适配器能够适应不同国家的电源适配器插头标准,通常为一个电源适配器配备的了多个可转换的插头。
现有技术中,如图10所示,图10为现有的转换插头的爆炸结构示意图,该转换插头通过将PIN针33底部通过上下两个外壳31、32固定组装后形成,因此结构复杂体积大,一方面需要增加比较多的成本,另一方面不方面携带;另外,由于上下外壳通过组装而成,经常会发生因为外力作用而使得两个部分分开,使得一方面加大损坏的风险,另一方面也容易产生安全隐患。
发明内容
有鉴于此,本发明提供一种转换插头、电源适配器加工方法及转换插头、电源适配器。
本发明第一方面提供一种转换插头加工方法,所述转换插头加工方法包括:
对PIN针的下部进行注塑,以形成包围所述PIN针下部的一个整体的注塑部;其中,所述注塑部包括与所述PIN针连通的插孔。
进一步,所述对PIN针的下部进行注塑包括如下方法步骤:
将PIN针放入第一注塑模具中进行第一次注塑形成位于所述PIN针的下部的第一注塑部,以定位所述PIN针;其中,所述第一注塑部包括与所述PIN针连通的所述插孔;
将所述第一注塑部放入第二注塑模具中进行第二次注塑形成第二注塑部, 所述第二注塑部包括所述第一定位部和所述插孔。
进一步,当为多个转换插头,所述多个转换插头对应同一个所述电源适配器本体,所述多个转换插头的每个转换插头的所述插孔规格一致。
进一步,所述注塑部还包括用于与装配后的所述电源适配器本体进行定位的第一定位部。
进一步,所述第一定位部为用于与所述电源适配器本体卡接的卡接组件中的第一卡接部。
进一步,当所述转换插头包括多个,且所述多个转换插头的PIN针之间的距离彼此不等,所述多个转换插头中的部分转化插头的PIN针的所述下部形成向两侧延伸的弯折部,以使得所述多个转换插头对应同一所述电源适配器。
本发明第二方面提供一种电源适配器加工方法,所述电源适配器加工方法包括上面任意一项所述转换插头加工方法。
本发明第三方面提供一种转换插头,所述转换插头包括PIN针和包围所述PIN针的下部经过注塑形成的一个整体的注塑部,所述注塑部包括与所述PIN针连通的插孔。
进一步,当所述转换插头为多个转换插头,所述多个转换插头中的每个转换插头的插孔规格一致,使得所述多个转换插头对应同一个电源适配器本体。
进一步,所述注塑部还包括用于与装配后的电源适配器本体进行定位的第一定位部。
进一步,所述第一定位部为用于与所述电源适配器本体卡接的卡接组件中的第一卡接部。
本发明第四方面提供一种电源适配器,所述电源适配器包括电源适配器本体和转换插头;
所述转换插头包括PIN针和包围所述PIN针的下部经过注塑形成的一个整体的注塑部,所述注塑部包括与所述PIN针连通的插孔;
所述电源适配器本体包括形成容纳至少部分所述注塑部的插槽;所述电源适配器本体还包括一端位于所述插槽内的导电插片,当所述电源适配器本体和所述转换插头装配在一起时,所述导电插片插入所述插孔并与所述PIN针贴合。
进一步,所述注塑部还包括第一定位部;所述电源适配器本体还包括第二定位部,用于对所述装配后的所述注塑部和所述电源适配器本体之间进行可拆卸的定位。
进一步,当为多个转换插头,所述多个转换插头对应同一个所述电源适配器本体,所述多个转换插头的每个转换插头的插孔规格一致。
进一步,当所述转换插头与所述电源适配器本体装配后,所述转换插头的外表面的第一部分与所述插槽的内表面的第二部分之间形成间隙。
进一步,所述第一定位部为所述第一部分的第一末端设置的第一定位凸起;和/或所述第二定位部为所述第二部分的第二末端设置的第二定位凸起。
进一步,所述第一部分为所述注塑部的第一侧面;所述第二部分为所述插槽的第二侧面。
进一步,所述第一侧面和所述第二侧面中的其中一个沿所述装配的方向形成导槽;所述第一侧面和所述第二侧面中的另一个形成与所述导槽配合的导条;当所述转换插头和所述电源适配器本体装配时,所述导槽和所述导条相对面之间存在所述间隙。
进一步,所述第一定位部为所述导槽的第一末端设置的第一定位凸起;和/或所述第二定位部为所述导条的第二末端设置的第二定位凸起。
进一步,所述导电弹片的另一端具有弹性部,以加固所述导电弹片与所述PIN针的所述贴合。
进一步,所述第一定位部为用于与所述电源适配器本体卡接的卡接组件中的第一卡接部;所述第二定位部为用于与所述转换插头卡接的卡接组件中的第二卡接部。
进一步,所述插孔位于所述注塑部的侧面,所述导电弹片位于与所述插槽的侧面的开口端相对的底部。
附图说明
为了更清楚地说明本发明实施例技术方案,下面将对实施例和现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。
图1为本发明提供的对PIN针的下部进行注塑的方法的实施例的流程示意图。
图2A-2D为多种安规下的PIN针的结构示意图。
图3A-3D为完成第一次注塑后的多种安规下的转换插头的结构示意图。
图4A-4D为完成第二次注塑后的多种安规下的转换插头的结构示意图。
图5为本发明提供的电源适配器的转换插头和电源适配器本体装配后的结构示意图。
图6A为本发明提供的电源适配器的转换插头和电源适配器本体分开后的结构示意图,其中,转换插头显示面对电源适配器本体部分的结构;图6B为本发明提供的电源适配器的转换插头和电源适配器本体分开后的结构示意图,其中,转换插头显示背对电源适配器本体部分的结构。
图7为本发明实施例提供的电源适配器插头的剖面的局部放大示意图。
图8为本发明提供的电源适配器的导向结构组件部分剖面的局部放大示意图。
图9为本发明提供的电源适配器的插孔和导电弹片部分剖面的局部放大示意图。
图10为现有的转换插头的爆炸结构示意图。
具体实施方式
为了使本领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都应当属于本发明保护的范围。
本发明提供一种转换插头、电源适配器加工方法及转换插头、电源适配器。 通过注塑的方式加工转换插头,简化了转换插头的结构,方便转换插头的携带,降低了成本。
本发明实施例提供一种转换插头加工方法,所述转换插头加工方法包括:
对PIN针的下部进行注塑,以形成包围所述PIN针下部的一个整体的注塑部;其中,所述注塑部包括与所述PIN针连通的插孔。
在一些实施例中,当多个转换插头对应同一个电源适配器本体时,为了保证多个转换插头能够适用同一个电源适配器本体,需要使得不同的PIN针注塑后形成的注塑部的插孔的规格(位置和大小等)一致。
由于采用上面的方法,通过注塑的方式加工转换插头,简化了转换插头的结构,方便转换插头的携带,降低了成本。另外,由于采用注塑的方式,转换插头整体成为一体结构,使得整个转换插头更加牢固;另外,可以减少PIN针底部暴露在外的风险,因此更加安全。
如图1所示,图1为本发明提供的对PIN针的下部进行注塑的方法的实施例的流程示意图。在一些实施例中,所述对PIN针的下部进行注塑包括如下方法步骤:
S11将PIN针放入第一注塑模具中进行第一次注塑形成位于所述PIN针的下部的第一注塑部,以定位所述PIN针;其中,所述第一注塑部包括与所述PIN针连通的插孔。
图2A-2D为多种安规下的PIN针的结构示意图。图3A-3D为完成第一次注塑后的多种安规下的转换插头的结构示意图。
如图2A-2D、图3A-3D所示,将各个PIN针11放入模具中,然后进行注塑,以形成位于所述PIN针11的下部的第一注塑部121,该第一注塑部121用于定位PIN针11(通常PIN针为2个或3个等等)的位置;并且形成与PIN针11连通的插孔13。
需要说明的是,各个国家对插头有不同的安规标准,比如:如图2A所示,为符合美国(UL)安规的转换插头;如图2B所示,为符合欧洲(EU)安 规的转换插头;如图2C所示,为符合英国(UK)安规的转换插头;如图2D所示,为符合澳大利亚(UL)安规的转换插头。
S12将所述第一注塑部放入第二注塑模具中进行第二次注塑形成第二注塑部,所述第二注塑部包括所述插孔。
如图4A-4D所示,图4A-4D为完成第二次注塑后的多种安规下的转换插头的结构示意图。
最终形成的第二注塑部122为包围PIN针11的下部和第一注塑部121的转换插头10最终的注塑部12。
该第二注塑部122包括第一次注塑后形成的插孔13。
图6A为本发明提供的电源适配器的转换插头和电源适配器本体分开后的结构示意图,其中,转换插头显示面对电源适配器本体部分的结构;图6B为本发明提供的电源适配器的转换插头和电源适配器本体分开后的结构示意图,其中,转换插头显示背对电源适配器本体部分的结构。
在一些实施例中,所述注塑部还包括第一定位部,所述第一定位部用于对装配后的转换插头和电源适配器本体之间进行定位,从而可以阻止组装后的二者因受到外力的作用发生分离,所述第一定位部与后面的第二定位部相配合,可以为各种将转换插头和电源适配器本体之间可拆卸的固定连接的结构组件,比如:卡接组件、螺钉和螺孔组件等等。
如图6A、6B所示,在一些实施例中,所述第一定位部包括用于与所述电源适配器本体20卡接的卡接组件中的第一卡接部141。
具体的,该第一卡接部141可以为用于卡接的任意结构组件中的其中之一,比如:卡槽和弹性卡扣141中的一个。
如图6A、6B所示,在一些实施例中,当将转换插头和电源适配器本体进行装配时,需要尽可能减少二者之间表面的接触,从而减少因为接触而产生的摩擦力,进而使得装配的过程更加顺滑和方便。
具体的,可以使得装配后的所述注塑部12对应电源适配器本体20的所述 插槽21的外表面的第一部分与所述插槽21的内表面的第二部分形成间隙,从而减少二者在装配的过程中,因为表面接触而产生的摩擦力。
具体的,在一些实施例中,可以设计将注塑部12至少沿侧向形成具有凸出部的端盖142,通过凸出部的下表面与插槽21顶面23摩擦接触进行限位,而其它面在装配过程中形成间隙,从而减少了摩擦的产生;或者设计将注塑部12的底部143与插槽21的底面接触,而其它面在装配过程中形成间隙等等;或者注塑部的端盖142和底部143都分别与插槽21对应摩擦接触,而侧面形成间隙等等。
在一些实施例中,所述第一部分为注塑部12的第一侧面(一个或者两个侧面),所述第二部分为插槽的第二侧面(一个或者两个侧面);为了使得注塑部的第一侧面和插槽第二侧面在装配后形成间隙配合,可以使得沿横向X的注塑部12的宽度略小于所述插槽内部的宽度,这样当进行装配的过程中,就可以使得二者之间存在间隙。
如图6A、6B所示,进一步,在一些实施例中,所述第一侧面(一个或者两个侧面)形成沿装配方向设置的导槽1412(一个或者两个导槽);在所述插槽21的第二侧面对应所述导槽1412位置处沿横向X延伸形成与所述导槽1412配合的导条2112;当装配时,所述导条2112插入所述导槽1412,且二者之间相对面存在间隙,所以不会产生摩擦接触。需要说明的是,该导槽不限于设置在第一侧面,也可以设置在其它需要的方位。需要说明的是,所述导槽和导条的位置也可以互换。
进一步,在一些实施例中,当转换插头装配入插槽后,由于第一表面和第二表面之间存在间隙,因此,为了强化装配后这部分表面之间的连接强度,可以在导槽的末端(所述末端可以为最末端,也可以为靠近末端附近的位置)设置至少一个第一定位凸起1412A。所述末端是指在装配时,所述注塑部远离所述电源适配器本体的一端。这样当二者完成装配后,通过第一定位凸起1412A的限定,可以增加二者之间连接的强度。
后面实施例会对导槽和导条及第一定位凸起等等有进一步详细的说明。
如图2A-2D所示,在一些实施例中,由于不同国家的安规对PIN针规格要求的不同,可能有些PIN针之间的间距小,有些PIN针的间距大,为了使得这些符合不同安规的转换插头能够适用相同的电源适配器,因此,对于一些间距比较小或者比较大的PIN针,可以在所述PIN针11的下部形成向两侧延伸的弯折部111,从而减少或者增大两个PIN针之间的距离,从而使得多个转换插头可以共用同一个电源适配器本体。
具体的,当所述多个转换插头中的第一部分的转换插头的PIN针之间的距离小于与第二部分转换插头的PIN11针之间的距离时;所述第一部分的转换插头10的PIN针11的所述下部形成向彼此远离的两侧延伸的弯折部111;或所述第二部分的转换插头的PIN针的所述下部形成向彼此靠近的两侧延伸的弯折部。比如:AU或UL的PIN针11之间的间距相对其它国家的PIN针间距小,因此可以向彼此远离的两侧形成延伸的弯折部111。另一方面,也可以将PIN针之间的间距大于其他PIN针间距的转换插头的PIN针向彼此靠近的两侧形成延伸的弯折部(图未示意出)。
在一些实施例中,本发明还提供一种电源适配器加工方法,所述电源适配器加工方法包括上面任意一项所述转换插头加工方法。
有关转换插头的加工方法的相关描述参见上面的实施例,在此不再重复赘述。
图5为本发明提供的电源适配器的转换插头和电源适配器本体装配后的结构示意图。
如图1-6A、6B所示,在一些实施例中,本发明实施例还提供一种转换插头10,所述转换插头10包括PIN针11和包围所述PIN针的下部经过注塑形成的一个整体的注塑部12,所述注塑部12包括与所述PIN针11连通的插孔13。
由于采用上面的转换插头,通过注塑的方式加工转换插头,简化了转换插头的结构,方便转换插头的携带,降低了成本。另外,由于采用注塑的方式,使得转换插头整体成为一体结构,使得整个转换插头更加牢固;另外,可以减 少PIN针底部暴露在外的风险,因此更加安全。
如图7所示,在一些实施例中,所述第一定位部可以包括用于与所述电源适配器本体20卡接的卡接组件中的其中之一的第一卡接部141,在一些实施例中,第一卡接部141为弹性卡扣141。
如图2A-2D所示,在一些实施例中,当所述转换插头10包括多个,且所述多个转换插头10的PIN针11之间的距离彼此不等,所述多个转换插头10中的部分转化插头的PIN针的所述下部形成向两侧延伸的弯折部111。
如图6A、6B所示,在一些实施例中,本发明还提供一种电源适配器,所述电源适配器包括电源适配器本体20和转换插头10。
所述转换插头10包括PIN针11和包围所述PIN针的下部经过注塑形成的一个整体的注塑部12,所述注塑部12包括与所述PIN针11连通的插孔13。
所述电源适配器本体20包括形成容纳至少部分所述转换插头10的插槽21;所述电源适配器本体20包括一端位于所述插槽21内的导电弹片22,导电弹片22的另一端位于所述电源适配器本体20内,与内部电路电连接;当电源适配器本体20和转换插头10装配后,导电弹片22插入所述插孔13内与所述PIN针11贴合,从而可以实现电源适配器和转换插头之间的导电连通。
需要说明的是,所述插槽21的侧面对应转换插头的插入起始端为开口端24,这样转换插头10从开口端24沿插槽21插入直到插入插槽21的底部。
在一些实施例中,所述注塑部12还包括第一定位部;和/或所述电源适配器本体20还包括第二定位部;用于对装配后的所述转换插头和电源适配器本体之间进行定位,从而防止二者之间组装完成后二者之间受外力作用发生分离。
采用上面的电源适配器,通过注塑的方式加工转换插头,简化了转换插头的结构,方便转换插头的携带,降低了成本。另外,由于采用注塑的方式,使得转换插头整体成为一体结构,使得整个转换插头更加牢固;另外,可以减少PIN针底部暴露在外的风险,因此更加安全。
如图7所示,在一些实施例中,所述第一定位部包括用于与所述电源适配器本体20卡接的任意结构的卡接组件其中之一的第一卡接部141;则所述第二 定位部包括与所述第一卡接部141配合的用于卡接的任意结构组件中的另外一个的第二卡接部211。具体的,在本具体实施例中,第二卡接部211为卡槽211,第一卡接部141为弹性卡块141。通过第一定位部和第二定位部的配合进行定位。
如图8所示,在一些实施例中,当将转换插头和电源适配器本体进行装配时,需要尽可能减少二者之间的接触,从而减少二者之间因为接触而产生的摩擦。
具体的,可以使得装配后的所述注塑部对应所述插槽的外表面的第一部分与所述插槽的内表面的第二部分形成间隙,从而减少二者在装配的过程中,因为表面接触而产生的摩擦力。
如图6A、6B所述,具体的,在一些实施例中,可以设计将注塑部12至少沿侧向形成具有凸出部的端盖142,通过凸出部的下表面与插槽21的顶面23摩擦接触进行限位,而其它面在装配过程中形成间隙,从而减少了摩擦的产生;或者将注塑部12的底部143与插槽21的底面接触,而其它面在装配过程中形成间隙等等;或者端盖142和底部143都分别与电源适配器本体对应摩擦接触,而侧面形成间隙等等。
在一些实施例中,所述第一部分为注塑部的第一侧面(一个或者两个侧面),所述第二部分为插槽的第二侧面(一个或者两个侧面);为了使得注塑部的第一侧面和插槽第二侧面在装配后形成间隙配合,可以使得注塑部的横向X宽度略小于所述插槽内部的宽度,这样当进行装配的过程中,就可以使得二者之间存在间隙。
如图6A、6B所示,进一步,在一些实施例中,所述第一侧面(一个或者两个侧面)形成沿装配方向设置的导槽1412(一个或者两个导槽);在所述插槽的第二侧面对应所述导槽位置处横向X延伸形成与所述导槽1412配合的导条2112;当装配时,所述导条插入所述导槽,且二者之间相对面存在间隙,所以不会产生摩擦接触。需要说明的是,该导槽不限于设置在侧面,也可以设置在其它需要的方位。
进一步,在一些实施例中,当转换插头装配入插槽后,由于第一表面和第 二表面之间存在间隙,因此,为了强化装配后这部分表面之间的连接强度,可以在导槽1412的末端(所述末端可以为最末端,也可以为靠近末端附近的位置)设置至少一个第一定位凸起1412A,该第一定位凸起即为第一定位部。所述末端是指在装配时,所述注塑部远离所述电源适配器本体的一端。这样当二者完成装配后,通过第一定位凸起1412A的限定,可以增加二者之间连接的强度;和/或
在另一些实施例中,可以在插槽21对应该部分的末端设置至少一个第二定位凸起2112A(所述末端是指在装配时,所述插槽远离所述转换插头的一端),该第二定位凸起也即为第二定位部。这样当二者完成装配后,通过第二定位凸起的限定,可以增加二者之间连接的强度。
继续如图6A、6B所示,进一步,在一些实施例中,当形成转换插头和电源适配器本体分别形成导槽和导条结构时,导槽1412的第一末端设置第一定位凸起1412A,即第一定位部;所述导条2112的末端设置第二定位凸起2112A,即第二定位部;这样当完成转换插头10和电源适配器本体20装配后,通过第二定位凸起,进行定位。具体的,可以只设置第一定位凸起,也可以只设置第二定位凸起,或者即设置第一定位凸起,又设置第二定位凸起,通过二者的配合,使得定位更加牢固。
由于在第一末端设置第一定位结构和/或第二末端设置第二定位结构,这样,当二者之间在装配完成后,在定位结构处通过定位结构进行定位,这样由于导条和导槽之间存在间隙,从而使得装配过程更加顺滑的基础上;在将二者完全装配到位后,又通过定位结构进行定位,使得装配后的转换插头和电源适配器本体连接更加牢固;因此,通过简单的结构即实现了装配顺滑又使得装配后的二者连接更加牢固。
如图9所示,图9为本发明提供的电源适配器的插孔和导电弹片部分剖面的局部放大示意图。在一些实施例中,所述导电弹片22的位于所述电源适配器本体内的一端具有弹性部221,当转换插头和电源适配器本体相连接后,弹性部受作用力压缩变形,因此给电源适配器本体施加指向转换插头方向的作用力,以加固所述插孔与所述PIN针的贴合。所述弹性部可以为弹簧、弹片或弹性柱 塞等等现在开发及将来开发的具有类似功能的结构。
如图6A、6B所示,在一些实施例中,导电弹片22位于插槽21的侧面的开口端24相对的底部;则在一些实施例中,则对应的所述插孔13位于所述注塑部12的侧面,这样,转换插头10由侧面L方向插入插槽21内,可以减少装配过程中与导电弹片接触的机会,增加了装配过程中的安全性或可靠性。
有关转换插头的其它相关描述参见上面的转换插头加工方法中的描述,在此不再重复赘述。
当元件被表述“固定于”另一个元件,它可以直接在另一个元件上、或者其间可以存在一个或多个居中的元件、与另一个元件预制成一体。当一个元件被表述“连接”另一个元件,它可以是直接连接到另一个元件、或者其间可以存在一个或多个居中的元件。本说明书使用的术语“垂直的”、“水平的”、“左”、“右”、“内”、“外”以及类似的表述只是为了说明的目的。
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本说明书中在本发明的说明书中所使用的属于只是为了描述具体的实施方式的目的,不是用于限制本发明。
本文术语中“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如:A和/或B,可以表示单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。
本发明的权利要求书和说明书及上述附图中的术语“第一”、“第二”、“第三”等等(如果存在)是用来区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的实施例能够以除了在这里图示或描述的内容以外的顺序实施。此外,术语“包括”“具有”以及他们的任何变形,意图在于覆盖不排他的包含。例如:包括了一系列步骤或者模块的过程、方法、系统、产品或机器人不必限于清楚地列出的那些步骤或者模块,而是包括没有清楚地列出的或对于这些过程、方法、 系统、产品或机器人固有的其它步骤或模块。
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详细描述的部分,可以参见其它实施例的相关描述。
需要说明的是,本领域技术人员也应该知悉,说明书中所描述的实施例均属于优选实施例,所涉及的结构和模块并不一定是本发明所必须的。
以上对本发明实施例所提供的转换插头、电源适配器加工方法及转换插头、电源适配器进行了详细介绍,但以上实施例的说明只是用于帮助理解本发明的方法及其核心思想,不应理解为对本发明的限制。本技术领域的技术人员,依据本发明的思想,在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。

Claims (22)

  1. 一种转换插头加工方法,其特征在于,所述转换插头加工方法包括:
    对PIN针的下部进行注塑,以形成包围所述PIN针下部的一个整体的注塑部;其中,所述注塑部包括与所述PIN针连通的插孔。
  2. 根据权利要求1所述的转换插头加工方法,其特征在于,所述对PIN针的下部进行注塑包括如下方法步骤:
    将PIN针放入第一注塑模具中进行第一次注塑形成位于所述PIN针的下部的第一注塑部,以定位所述PIN针;其中,所述第一注塑部包括与所述PIN针连通的所述插孔;
    将所述第一注塑部放入第二注塑模具中进行第二次注塑形成第二注塑部,所述第二注塑部包括所述第一定位部和所述插孔。
  3. 根据权利要求1或2所述的转换插头加工方法,其特征在于,当为多个转换插头,所述多个转换插头对应同一个所述电源适配器本体,所述多个转换插头的每个转换插头的所述插孔规格一致。
  4. 根据权利要求1或2所述转换插头加工方法,其特征在于,所述注塑部还包括用于与装配后的所述电源适配器本体进行定位的第一定位部。
  5. 根据权利要求4所述转换插头加工方法,其特征在于,所述第一定位部为用于与所述电源适配器本体卡接的卡接组件中的第一卡接部。
  6. 根据权利要求1或2所述转换插头加工方法,其特征在于,当所述转换插头包括多个,且所述多个转换插头的PIN针之间的距离彼此不等,所述多个转换插头中的部分转化插头的PIN针的所述下部形成向两侧延伸的弯折部,以使得所述多个转换插头对应同一所述电源适配器。
  7. 一种电源适配器加工方法,其特征在于,所述电源适配器加工方法包括权利要求1-6任意一项所述转换插头加工方法。
  8. 一种转换插头,其特征在于,所述转换插头包括PIN针和包围所述PIN针的下部经过注塑形成的一个整体的注塑部,所述注塑部包括与所述PIN针连通的插孔。
  9. 根据权利要求8所述的转换插头,其特征在于,当所述转换插头为多 个转换插头,所述多个转换插头中的每个转换插头的插孔规格一致,使得所述多个转换插头对应同一个电源适配器本体。
  10. 根据权利要求8或9所述转换插头加工方法,其特征在于,所述注塑部还包括用于与装配后的电源适配器本体进行定位的第一定位部。
  11. 根据权利要求4所述转换插头加工方法,其特征在于,所述第一定位部为用于与所述电源适配器本体卡接的卡接组件中的第一卡接部。
  12. 一种电源适配器,其特征在于,所述电源适配器包括电源适配器本体和转换插头;
    所述转换插头包括PIN针和包围所述PIN针的下部经过注塑形成的一个整体的注塑部,所述注塑部包括与所述PIN针连通的插孔;
    所述电源适配器本体包括形成容纳至少部分所述注塑部的插槽;所述电源适配器本体还包括一端位于所述插槽内的导电插片;当所述电源适配器本体和所述转换插头装配在一起时,所述导电插片插入所述插孔并与所述PIN针贴合。
  13. 根据权利要求12所述的电源适配器,其特征在于,所述注塑部还包括第一定位部;所述电源适配器本体还包括第二定位部,用于对所述装配后的所述注塑部和所述电源适配器本体之间进行可拆卸的定位。
  14. 根据权利要求12或13所述的电源适配器,其特征在于,当为多个转换插头,所述多个转换插头对应同一个所述电源适配器本体,所述多个转换插头的每个转换插头的插孔规格一致。
  15. 根据权利要求12或13所述的电源适配器,其特征在于,当所述转换插头与所述电源适配器本体装配后,所述转换插头的外表面的第一部分与所述插槽的内表面的第二部分之间形成间隙。
  16. 根据权利要求15所述电源适配器,其特征在于,所述第一定位部为所述第一部分的第一末端设置的第一定位凸起;和/或所述第二定位部为所述第二部分的第二末端设置的第二定位凸起。
  17. 根据权利要求15所述的电源适配器,其特征在于,所述第一部分为所述注塑部的第一侧面;所述第二部分为所述插槽的第二侧面。
  18. 根据权利要求16所述的电源适配器,其特征在于,所述第一侧面和 所述第二侧面中的其中一个沿所述装配的方向形成导槽;所述第一侧面和所述第二侧面中的另一个形成与所述导槽配合的导条;当所述转换插头和所述电源适配器本体装配时,所述导槽和所述导条相对面之间存在所述间隙。
  19. 根据权利要求18所述的电源适配器,其特征在于,所述第一定位部为所述导槽的第一末端设置的第一定位凸起;和/或所述第二定位部为所述导条的第二末端设置的第二定位凸起。
  20. 根据权利要求12或13所述的电源适配器,其特征在于,所述导电弹片的另一端具有弹性部,以加固所述导电弹片与所述PIN针的所述贴合。
  21. 根据权利要求12或13所述的电源适配器,其特征在于,所述第一定位部为用于与所述电源适配器本体卡接的卡接组件中的第一卡接部;所述第二定位部为用于与所述转换插头卡接的卡接组件中的第二卡接部。
  22. 根据权利要求12或13所述的电源适配器,其特征在于,所述插孔位于所述注塑部的侧面,所述导电弹片位于与所述插槽的侧面的开口端相对的底部。
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