WO2020038323A1 - 一种积木塔楼综合集中式破碎集成系统 - Google Patents

一种积木塔楼综合集中式破碎集成系统 Download PDF

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Publication number
WO2020038323A1
WO2020038323A1 PCT/CN2019/101338 CN2019101338W WO2020038323A1 WO 2020038323 A1 WO2020038323 A1 WO 2020038323A1 CN 2019101338 W CN2019101338 W CN 2019101338W WO 2020038323 A1 WO2020038323 A1 WO 2020038323A1
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Prior art keywords
crushing
tower
movable jaw
jaw
frame
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PCT/CN2019/101338
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English (en)
French (fr)
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朱兴良
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吴卿
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Publication of WO2020038323A1 publication Critical patent/WO2020038323A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00—Disintegrating plant with or without drying of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00—Crushing or disintegrating by reciprocating members
    • B02C1/02—Jaw crushers or pulverisers
    • B02C1/04—Jaw crushers or pulverisers with single-acting jaws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00—Crushing or disintegrating by reciprocating members
    • B02C1/02—Jaw crushers or pulverisers
    • B02C1/06—Jaw crushers or pulverisers with double-acting jaws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00—Crushing or disintegrating by reciprocating members
    • B02C1/02—Jaw crushers or pulverisers
    • B02C1/10—Shape or construction of jaws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator

Definitions

  • the invention relates to a comprehensive centralized crushing integrated system of a building block tower. It belongs to the technical field of integrated material crushing equipment.
  • the crushing operation is not completed by a single machine at one time, but by multi-machine and multi-stage crushing.
  • auxiliary machines such as feeders, conveyors, and sieving machines (also known as vibrating screens) must be provided.
  • the feeders transport the raw materials to the primary crushing equipment. After the first crushing, the initial crushing is carried out by the conveyor. The product is transported to the secondary crushing equipment for further crushing, then to the third-level crushing, fourth-level crushing, etc., and finally conveyed to the screening machine for screening by the conveyor.
  • the qualified products are classified into the warehouse, and the unqualified products are passed through the conveyor. On the contrary, the crushing equipment performs crushing again and again and again, thereby forming a crushing production line.
  • the feeder is set at the head of the production line, which is the beginning of the production line; the screening machine is set at the end of the production line (in the process of the production line with more than three stages of crushing, an intermediate screen is also added); and the conveyor is The link between the two broken pieces. Because the conveyor has a limit on the conveying angle (usually no more than 18 degrees), and the height of the equipment (plus the height of the inspection table below the equipment), there must be a span of 25-35 meters between the two stages of crushing. The entire crushing production line It's unfolded, and it's expanded a lot! This is the state of the crushing production line in the prior art. And most of the crushing production lines are open-air production lines.
  • the invention proposes a comprehensive centralized crushing integrated system for a building tower that can be quickly disassembled and installed, convenient for operation, convenient for management and maintenance, and reducing noise and dust pollution, and solves the problems existing in the prior art.
  • the technical solution of the present invention is to use a building block type modular flexible assembly structure or a block to quickly install and dismantle a building structure or a yurt structure.
  • the material crushing equipment in the building block tower is vertical and plane centralized, which reduces the use of conveyors.
  • centralized equipment installation and integrated equipment construction can be used to reduce noise and dust pollution.
  • An integrated and centralized crushing and integration system of a building block tower includes a closed or semi-closed building block tower and a material crushing integrated system of a crushing production line.
  • the building block tower includes a tower frame and a tower envelope structure arranged on the tower frame.
  • the tower frame includes, from left to right, a vertically arranged two-story first vertical mounting rack, a horizontally arranged horizontal mounting rack, and a vertically arranged two-story second vertical mounting rack.
  • Material feeding equipment and material screening equipment are arranged in order from the top to the bottom of the first vertical mounting rack in 2 layers;
  • a jaw crusher is placed on the lateral mounting rack
  • a second material crushing device and a third material crushing device are arranged in order from top to bottom on the second vertical mounting rack; the outlet of the second material crushing device and the feed of the third material crushing device The mouth is docked, and there is a height difference between the second material crushing equipment and the third material crushing equipment, and the material to be crushed is transported by gravity;
  • the tower envelope structure is a building block type modular active assembly structure or a quick installation and disassembly structure or a yurt structure.
  • first vertical mounting rack, the horizontal mounting rack, and the second vertical mounting rack include a horizontal support rack for mounting a material crushing device, a material feeding device, or a material screening device, and support for the horizontal
  • the vertical support frame of the support frame; the vertical support frame and the horizontal support frame are quick installation and disassembly structures.
  • the tower envelope structure is a modular modular active assembly structure including a top plate, a bottom plate and a side plate, and the top plate, the bottom plate and the side plate are fixed to the vertical support frame and the lateral support frame by bolts.
  • the tower envelope structure is a yurt structure, which includes a mounting frame and a felt bag and an outer cover which are sequentially installed on the mounting frame from the inside to the outside, and the mounting frame includes a Hana vertically arranged and an erection area. On Oni on Hana.
  • the second material crushing device is one of a jaw crusher, a cone crusher, a counter-roller crusher, or an impact crusher
  • the third material crushing device is an impact crusher or a hammer crusher. In one of the crushers, an outlet of the second material crushing device and an inlet of the third material crushing device are diagonally arranged.
  • the material feeding device and the feed port of the jaw crusher are connected through an oblique conveying pipe, and the feed port of the second material crushing device and the output port of the jaw crusher pass through the upper layer.
  • the conveyor belt is connected, and the lower and upper conveyor belts include a first conveyor belt and a second conveyor belt in an “X” shape.
  • the third material crushing equipment and the material screening equipment are connected by a flat conveyor belt.
  • the layer conveyor belt includes a first conveyor belt and a second conveyor belt combined in a "V" shape.
  • the jaw crusher includes a frame, a front movable jaw assembly, a rear movable jaw assembly, a fixed jaw plate fixedly arranged with the frame, and a fixed connection with the front movable jaw assembly and relative to The movable jaw is fixedly arranged on the fixed jaw.
  • the lower end of the fixed jaw and the lower end of the movable jaw form a discharge opening and a crushing cavity.
  • the front movable jaw assembly includes a front movable jaw and a front eccentric drive shaft that drives the front movable jaw to work;
  • the rear movable jaw assembly includes a rear movable jaw and a rear eccentric drive shaft that drives the rear movable jaw to work
  • the front and rear sides of the rear movable jaw are respectively provided with elbow pads which are not on the same horizontal line and staggered from each other, and the front and rear toggle jaw pads are respectively connected with a front toggle plate and a rear toggle plate,
  • One end of the rear elbow is hinged to the rear elbow pad of the rear movable jaw, and the opposite end is connected to the frame by adjusting bolts; one end of the front elbow is hinged to the front elbow pad of the rear movable jaw.
  • One end is hinged to the front movable jaw.
  • the jaw crusher's front and rear sets of toggle joints are staggered up and down.
  • the rear moving jaw performs a turn to perform “small angle boost” on the front moving jaw.
  • the original "breaking stroke” caused by the “upper and lower angular displacement movement” of the elbow pads was changed by the rear moving jaw "
  • the forward and backward up and down lever movements together produce a "breaking stroke”.
  • the forward moving jaw breaking stroke is a fixed value, then the up and down "sliding" stroke of the toggle will be shortened, thereby greatly reducing the wear and temperature of the toggle head, and Make the upper jaw move forward, backward, forward and backward, and make the force of the front jaw uniform.
  • the front and rear sets of toggle joints are staggered up and down, and the innovative design with dual boosting functions is used to make the original "breaking stroke” caused by the “upper and lower angular displacement movement” of the toggles changed to the “backward moving jaw” “Back and forth and up and down movements” together produce a "breaking stroke", thereby greatly abrading and warming up the head of the toggle, and the eccentric shaft is uniformly subjected to work and force.
  • front eccentric drive shaft and the rear eccentric drive shaft are connected to the front drive gear and the rear drive gear, respectively, the front drive gear and the rear drive gear mesh with each other, and the front movable jaw is pivotally connected to the front eccentric drive shaft.
  • the rear movable jaw is pivotally connected to the rear eccentric drive shaft.
  • the innovative idea of the present invention lies in: (1) centrally setting up all equipment to establish a foundation for environmental protection measures; and (2) then solving the logistical problems brought about by the equipment concentration by using crushing equipment docking + and universal conveyor belt + material gravity ; 3 Integrate the integrated equipment to build a house, change the original outdoor operation to indoor operation, reduce noise and dust pollution.
  • the significant structural feature of the present invention is that: a building block type modular active assembly structure or a quick installation and disassembly structure of a piece or a yurt structure of a building tower and the material crushing equipment in the building tower are arranged vertically and in a plane.
  • the core technology of the present invention is to use a building block tower that can be quickly disassembled and crushing equipment in the mounting rack to achieve rapid crushing of materials through the docking of the universal conveyor belt and the inlet and outlet, and to achieve centralized installation of equipment and integration of equipment to build a house. Reduce noise and dust pollution.
  • the invention relates to a building block tower integrated centralized crushing integration system, which arranges all equipment in a single building in a vertical + plane, and integrates the integrated equipment to build a house, which establishes a foundation for environmental protection measures and changes the original outdoor operation.
  • a building block tower integrated centralized crushing integration system which arranges all equipment in a single building in a vertical + plane, and integrates the integrated equipment to build a house, which establishes a foundation for environmental protection measures and changes the original outdoor operation.
  • For indoor operation reducing noise and dust pollution, greatly simplifying the process flow of the crushing production line, greatly saving land occupation, convenient operation, convenient management and maintenance.
  • the innovative design of the entire crushing equipment is a vertical + plane centralized arrangement structure. Compared with the existing mesh production line, the use of conveying devices is reduced; and the crushing production line is put into operation once, and the quickly disassembled and installed building tower can be relocated and used multiple times, eliminating (Multiple) infrastructure costs.
  • FIG. 1 is a schematic structural diagram of an integrated centralized crushing integrated system of a building block tower according to the present invention
  • FIG. 2 is a schematic structural diagram of a jaw crusher in an integrated centralized crushing integrated system of a building block tower according to the present invention
  • FIG. 3 is a schematic structural diagram of a lower and upper conveyor belt of a comprehensive centralized crushing integrated system of a building block tower according to the present invention
  • FIG. 4 is a schematic structural diagram of a building tower in an integrated centralized crushing integrated system of building towers according to the present invention (1);
  • FIG. 5 is a schematic structural diagram of a building tower in an integrated centralized crushing integrated system of building towers according to the present invention (2);
  • FIG. 6 is a force analysis diagram of the state of FIG. 2.
  • a block tower integrated centralized crushing integrated system includes a closed or semi-closed Integrated tower for building blocks and a crushing production line.
  • the building block tower includes a tower frame and a tower envelope structure 12 arranged in the tower frame.
  • the tower frame includes 1 vertical layer of 2 layers in order from left to right.
  • the tower envelope structure 12 is a modular modular active assembly structure or a quick installation and disassembly structure or a yurt structure, and a material screening device 6 is connected for qualified materials.
  • the first vertical mounting rack, the horizontal mounting rack and the second vertical mounting rack include a horizontal support rack 11 for mounting a material crushing device or a material feeding device 1 or a material screening device 6 and a support for supporting the horizontal
  • the vertical support frame 10 of the support frame 11; the vertical support frame 10 and the horizontal support frame 11 are quick installation and disassembly structures.
  • the second material crushing device 3 is one of a jaw crusher 2 or a cone crusher, a pair of roller crushers or an impact crusher, and the third material crushing device 4 is an impact crusher or a hammer type.
  • the discharge port of the second material crushing device 3 and the feed port of the third material crushing device 4 are diagonally arranged.
  • the feed openings of the material feeding equipment 1 and the jaw crusher 2 are connected through an oblique conveying pipe, and the feed openings of the second material crushing equipment 3 and the discharge openings of the jaw crusher 2 pass through.
  • the upper conveyor belt is connected, and the lower upper conveyor belt includes a first conveyor belt 8 and a second conveyor belt 9 in an “X” shape.
  • the third material crushing equipment 3 and the material screening equipment 6 pass through the flat conveyor belt.
  • the flat-layer conveyor belt 5 includes a first conveyor belt 8 and a second conveyor belt 9 combined in a "V" shape.
  • the building envelope structure 12 is a modular type modular active assembly.
  • the structure includes a top plate 27, a bottom plate 26, and a side plate 25.
  • the top plate 27, the bottom plate 26, and the side plate 25 are fixed to the vertical support frame 10 and the lateral support frame 11 by bolts.
  • the top plate 27, the bottom plate 26 and the side plates 25 are made of thin steel plates, and sealing strips are arranged between each other.
  • the tower envelope structure 12 is a yurt structure, and includes a mounting frame 30 and a felt bag 28 and an outer cover 29 which are sequentially installed on the mounting frame 30 from the inside to the outside.
  • the mounting frame 30 includes Hana and Oni erected on said Hana.
  • the jaw crusher 2 includes a frame 13, a front movable jaw assembly, a rear movable jaw assembly, and A fixed jaw 14 fixedly disposed on the frame 13 and a movable jaw 15 fixedly connected to the front movable jaw assembly and movably disposed relative to the fixed jaw 14, a lower end of the fixed jaw 14 and a movable jaw
  • the lower end of 15 forms a discharge opening and a crushing cavity.
  • the front movable jaw assembly includes a front movable jaw 16 and a front eccentric drive shaft 17 which drives the front movable jaw 16 to work;
  • the rear movable jaw assembly includes a rear movable jaw 19 and a rear eccentricity which drives the rear movable jaw 19 to work.
  • the drive shaft 18 is provided with elbow pads on the front and rear sides of the rear movable jaw 19 which are not on the same horizontal line and staggered from each other.
  • one end of the rear elbow 23 is hingedly connected to the rear elbow pad 21 of the rear movable jaw 19, and the opposite end is connected to the frame 13 by adjusting bolts 24; one end of the front elbow 20 is hinged At the front toggle pad 22 of the rear movable jaw 19, the opposite end is hinged to the front movable jaw 16.
  • the front and rear toggle joints of the material crushing equipment are staggered up and down.
  • the rear movable jaw 19 performs a circle of work.
  • the position of the front elbow pad 22 and the rear elbow pad 21 is staggered up and down, so that the original “breaking stroke” generated by the “upper and lower angular displacement movement” of the elbow becomes The “breaking stroke” is generated by the "movement of the front and rear up and down levers" of the rear jaw 19.
  • the breaking stroke of the front jaw 16 is a fixed value, then the up and down “sliding" stroke of the toggle will be shortened, thereby greatly reducing the toggle.
  • the head wears and heats up, and it makes the upper jaw, lower, front, and back work all the way, and the front jaw works evenly.
  • the front and rear sets of elbow joints are staggered up and down, and the innovative design with double boosting function is used to make the original "breaking stroke” caused by the “upper and lower angular displacement movement” of the elbow into the rear moving jaw 19
  • the "back-and-forth-up-and-down movement” together produces a "breaking stroke", thereby greatly abrading and warming up the head of the toggle, and the work of the eccentric shaft is uniformly applied.
  • the analysis of the force is as follows: See FIG. 6 for the analysis of the force of the lower part of the front jaw 16.
  • the toggle plate only analyzes the rear toggle plate 23.
  • the rear movable jaw 19 is driven by the motor to perform circular motion.
  • the front toggle plate 20 and the rear toggle plate 23 are staggered with each other to form a power point and a resistance point.
  • the power arm of the power point is greater than
  • the front eccentric drive shaft 17 and the rear eccentric drive shaft 18 are respectively connected to the front drive gear and the rear drive gear, the front drive gear and the rear drive gear mesh with each other, and the front movable jaw 19 is pivotally connected to the front eccentric drive shaft 17, The rear movable jaw 19 is pivotally connected to the rear eccentric drive shaft 18.

Abstract

一种积木塔楼综合集中式破碎集成系统，包括一封闭式或半封闭式的积木塔楼和一条破碎生产线的物料破碎集成系统。积木塔楼包括塔楼框架和设置在塔楼框架的塔楼围护结构（12），塔楼框架内从左到右依次包括1个垂直布设的2层第一竖向安放架、1个水平布设的横向安放架和1个垂直布设的2层第二竖向安放架。第一竖向安放架2层自上而下依次排列放置有物料喂料设备（1）和物料筛分设备（6），横向安放架放置有颚式破碎机（2），第二竖向安放架2层自上而下依次排列放置有第二物料破碎设备（3）和第三物料破碎设备（4）。积木塔楼为积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构，由此可以快速拆卸安装、方便作业、方便管理与维修。

Description

一种积木塔楼综合集中式破碎集成系统 技术领域
本发明涉及一种积木塔楼综合集中式破碎集成系统。属于物料破碎集成设备技术领域。
背景技术
破碎作业不是单机一次性完成的，而是由多机多段破碎来完成的。另外还要配套喂料机、输送机及筛分机(也称振动筛)等等辅机，由喂料机将原料输送至一级破碎设备，进行第一次破碎后，通过输送机将初破产品输送至二级破碎设备进行再次破碎，再到三级破碎、四级破碎等等，最后通过输送机输送至筛分机进行筛分，合格的成品归类入库，不合格的产品通过输送机反至破碎设备进行再次破碎，周而复始，从而由此组成一条破碎生产线。
现有的破碎作业中，喂料机设置在生产线首部，是生产线的开端；筛分机设置在生产线的尾部(在三级破碎以上的生产线流程中，也有增设中间筛分机的)；而输送机是连接两段破碎之间的纽带。由于输送机有输送角的限制(通常不超过18度)，而设备高度(还要加上设备下面检修台的高度)，所以两段破碎之间要有25-35米的跨度，整个破碎生产线是展开式的，且展开的幅度很大！这就是现有技术下的破碎生产线状况。且破碎生产线一般大多都是露天生产线，在破碎作业时，会产生大量的粉尘及噪音，环境污染很大，对生产和健康都非常不利；加上目前国家矿山企业的绿色环保要求越来越严，环保不达标就责令停产；因此，有效的防尘防噪音污染治理措施很必要。
继而，矿山企业为了减少环境污染，纷纷对破碎生产线采取有效的除尘措施，由于这种展开式破碎生产线占地面积大，采取统一建房的方式，工程巨大，并不可取，所以，有的矿山企业采取对单台设备建房的方式，这样一来，虽然有效的治理了粉尘和噪音，但是对于设备的管理来说，产生诸多不便。这种展开式的破碎生产线有利的方面是对破碎生产线流程设置的技术要求不高，生产 线随意展开，各设备东一台西一台，拉得远；但是不利的方面是：1占地大；2管理不便；3输送机等辅助性设备耗电的占比大！
综上所述，为了解决现有技术存在的问题，目前亟需发明一种可快速拆卸安装，方便作业、方便管理与维修，减少噪音和粉尘污染的积木塔楼综合集中式破碎集成系统。整个积木塔楼适用对拆装、体积要求高的物料破碎场地，整体性一体化设备建房，可实现标准化、自动化流水线式的生产。
发明内容
本发明提出一种可快速拆卸安装，方便作业、方便管理与维修，减少噪音和粉尘污染的积木塔楼综合集中式破碎集成系统，解决现有技术存在的问题。
为了解决上述技术问题，本发明的技术方案是运用一积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构的积木塔楼，整个积木塔楼可快速安装拆卸，变原先的室外作业为室内作业，再者积木塔楼内的物料破碎设备呈垂直+平面集中式，减少了输送装置的使用，借助重力和万向输送带实现设备集中设置和一体化设备建房，减少噪音和粉尘污染。
一种积木塔楼综合集中式破碎集成系统，包括一封闭式或半封闭式的积木塔楼和一条破碎生产线的物料破碎集成系统，积木塔楼包括塔楼框架和设置在所述塔楼框架的塔楼围护结构，所述塔楼框架内从左到右依次包括1个垂直布设的2层第一竖向安放架、1个水平布设的横向安放架和1个垂直布设的2层第二竖向安放架；
所述第一竖向安放架2层自上而下依次排列放置有物料喂料设备和物料筛分设备；
所述横向安放架放置有颚式破碎机；
所述第二竖向安放架2层自上而下依次排列放置有第二物料破碎设备和第三物料破碎设备；所述第二物料破碎设备的出料口与第三物料破碎设备的进料口对接设置，第二物料破碎设备和第三物料破碎设备之间存有高低落差，由待破碎物料在重力作用下实现物料输送；
所述塔楼围护结构为积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构。
进一步地，所述第一竖向安放架、横向安放架和第二竖向安放架包括用于安放物料破碎设备或物料喂料设备或物料筛分设备的横向支撑架和用于支撑所述横向支撑架的竖向支撑架；所述竖向支撑架和横向支撑架为快速安装拆卸结构。
进一步地，所述塔楼围护结构为积木式模块化活络拼装结构，包括顶板、底板和侧板，所述顶板、底板和侧板通过螺栓与所述竖向支撑架和横向支撑架相固定。
进一步地，所述塔楼围护结构为蒙古包结构，包括安装架和从内至外依次安装在所述安装架上的毡包、外罩，所述安装架包括竖向布设的哈纳和架设在所述哈纳上的奥尼。
进一步地，所述第二物料破碎设备为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，所述第三物料破碎设备为反击式破碎机或锤式破碎机中的一种，所述第二物料破碎设备的出料口与所述第三物料破碎设备的进料口斜向对接设置。
进一步地，所述物料喂料设备和颚式破碎机的进料口通过一斜向输料管道连接，所述第二物料破碎设备的进料口和颚式破碎机的出料口通过一下上层输送带相连，所述下上层输送带包括组合呈“X”型的第一输送带和第二输送带，所述第三物料破碎设备和物料筛分设备通过平层输送带相连，所述平层输送带包括组合呈“V”型的第一输送带和第二输送带。
进一步地，所述颚式破碎机包括机架、前动颚总成、后动颚总成、与所述机架固定设置的固定颚板和与所述前动颚总成固定连接且相对于固定颚板可移动地设置的活动颚板，固定颚板的下端与活动颚板的下端形成排料口和破碎腔。
进一步地，所述前动颚总成包括前动颚和带动所述前动颚工作的前偏心驱动轴；后动颚总成包括后动颚和带动所述后动颚工作的后偏心驱动轴，所述后动颚的前后两侧分别设置有不在同一水平线上且相互呈错开状的肘板垫，所述后动颚前后两侧的肘板垫分别连接有前肘板和后肘板，后肘板一端铰链连接在 后动颚的后肘板垫，相对的另一端通过调节螺栓连接在机架上；所述前肘板一端铰链连接在后动颚的前肘板垫，相对的另一端铰链连接在前动颚上。
运用巧妙的“错式”结构设计，使得由单纯后动颚上下运动的“小角增力”做功，提升为后动颚上下运动的“小角增力”和后动颚前后运动的“杠杆增力”两者共同做功；并使后动颚运动受力均匀。
颚式破碎机的前、后两套的肘板连接点上下错开，当前动颚带动后动颚作功时，后动颚作功一圈，对前动颚进行上、下“小角增力”作功的同时，由于前肘板垫与后肘板垫位置的上、下的错开，使得原来由肘板的“上下角位移运动”而产生的“破碎冲程”，变为由后动颚“前后上下杠杆运动”共同产生“破碎冲程”，假如前动颚破碎冲程是一个定值，那么肘板的上下“滑动”行程就会缩短，从而大幅度降低了肘板头部磨损和升温，并使后动颚上、下、前、后全程作功，前动颚作功受力均匀。
前、后两套的肘板连接点上下错开，运用具有双增力功能的创新设计，使得原来由肘板的“上下角位移运动”而产生的“破碎冲程”，变为由后动颚“前后上下运动”共同产生“破碎冲程”，从而大幅度技术肘板头部磨损和升温，并是偏心轴作功受力均匀。
它将现有技术动颚下部运动由“减力”的状态变为“高增力”状态，其受力分析如下：前动颚下部受力分析参见图6，为便于分析比较，现将分离前肘板，仅分析后肘板，后动颚在电机的带动下，做圆周运动，前肘板和后肘板相互错开形成了一个动力点和阻力点，动力点的动力臂大于阻力点的阻力臂，形成了一个省力增力杠杆，F1*a＝F2*b，当a大于b时，F2大于F1，故给前肘板产生了一个大破碎动力。
进一步地，前偏心驱动轴和后偏心驱动轴分别与前传动齿轮和后传动齿轮连接，所述前传动齿轮和后传动齿轮相互啮合，所述前动颚枢接在前偏心驱动轴上，所述后动颚枢接在后偏心驱动轴上。
本发明的创新思路在于：1将所有的设备集中设置，为环保措施建立基础；2然后将由设备集中所带来的物流难题，采用破碎设备对接+和万向输送带+物料重力作用的方式解决；3将集中起来的设备整体性一体化建房，变原室外作业为室内作业，减少噪音和粉尘污染。
本发明的显著结构特征是：一积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构的积木塔楼和积木塔楼内的物料破碎设备呈垂直+平面集中排列状。
本发明的核心技术是：运用可快速拆卸安装的积木塔楼+安放架内破碎设备通过万向输送带和进出料口对接的方式实现物料快速破碎，且实现设备集中设置和一体化设备建房，减少噪音和粉尘污染。
本发明具有以下的特点和显著效果：
本发明涉及的一种积木塔楼综合集中式破碎集成系统将所有的设备集中单楼垂直+平面集中排列设置，将集中起来的设备整体性一体化建房，为环保措施建立基础，变原室外作业为室内作业，减少噪音和粉尘污染，极大地简化了破碎生产线的工艺流程，大幅度地节约占地，方便作业、方便管理与维修。
整个破碎设备创新设计垂直+平面集中排列结构，相对于现有网状式生产线，减少了输送装置的使用；且破碎生产线一次投入，快速拆卸安装的积木塔楼可多次异地迁移使用，免除了二次(多次)基础建设成本。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1为本发明一种积木塔楼综合集中式破碎集成系统的结构示意图；
图2为本发明一种积木塔楼综合集中式破碎集成系统中颚式破碎机的结构示意图；
图3为本发明一种积木塔楼综合集中式破碎集成系统中下上层输送带的结构示意图；
图4为本发明一种积木塔楼综合集中式破碎集成系统中积木塔楼的结构示意图(1)；
图5为本发明一种积木塔楼综合集中式破碎集成系统中积木塔楼的结构示意图(2)；
图6为图2状态的受力分析图。
图中：1-物料喂料设备；2-颚式破碎机；3-第二物料破碎设备；4-第三物料破碎设备；5-平层输送带；6-物料筛分设备；7-物料输送设备；8-第一输送带；9-第二输送带；10-竖向支撑架；11-横向支撑架；12-塔楼围护结构；13-机架；14-固定颚板；15-活动颚板；16-前动颚；17-前偏心驱动轴；18-后偏心驱动轴；19-后动颚；20-前肘板；21-后肘板垫；22-前肘板垫；23-后肘板；24-调节螺栓；25-侧板；26-底板；27-顶板；28-毡包；29-外罩；30-安装架。
具体实施方式
下面结合附图对本发明的具体实施方式作进一步说明。在此需要说明的是，对于这些实施方式的说明用于帮助理解本发明，但并不构成对本发明的限定。此外，下面所描述的本发明各个实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互组合。
参照图1和图3所示的一种积木塔楼综合集中式破碎集成系统的结构示意图和下上层输送带的结构示意图，一种积木塔楼综合集中式破碎集成系统，包括一封闭式或半封闭式的积木塔楼和一条破碎生产线的物料破碎集成系统，积木塔楼包括塔楼框架和设置在所述塔楼框架的塔楼围护结构12，所述塔楼框架内从左到右依次包括1个垂直布设的2层第一竖向安放架、1个水平布设的横向安放架和1个垂直布设的2层第二竖向安放架；所述第一竖向安放架2层自上而下依次排列放置有物料喂料设备1和物料筛分设备6；所述横向安放架放置有颚式破碎机2；所述第二竖向安放架2层自上而下依次排列放置有第二物料破碎设备3和第三物料破碎设备4；所述第二物料破碎设备的2出料口与第三物料破碎设备4的进料口对接设置，第二物料破碎设备3和第三物料破碎设备4之间存有高低落差，由待破碎物料在重力作用下实现物料输送；所述塔楼围护结构12为积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构，物料筛分设备6连接有用于合格料输送的物料输送设备7。
所述第一竖向安放架、横向安放架和第二竖向安放架包括用于安放物料破碎设备或物料喂料设备1或物料筛分设备6的横向支撑架11和用于支撑所述横向支撑架11的竖向支撑架10；所述竖向支撑架10和横向支撑架11为快速安装拆卸结构。
所述第二物料破碎设备3为颚式破碎机2或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，所述第三物料破碎设备4为反击式破碎机或锤式破碎机中的一种，所述第二物料破碎设备3的出料口与所述第三物料破碎设备4的进料口斜向对接设置。所述物料喂料设备1和颚式破碎机2的进料口通过一斜向输料管道连接，所述第二物料破碎设备3的进料口和颚式破碎机2的出料口通过一下上层输送带相连，所述下上层输送带包括组合呈“X”型的第一输送带8和第二输送带9，所述第三物料破碎设备3和物料筛分设备6通过平层输送带5相连，所述平层输送带5包括组合呈“V”型的第一输送带8和第二输送带9。
参照图4和图5中所示的一种积木塔楼综合集中式破碎集成系统中积木塔楼的结构示意图(1)和结构示意图(2)；所述塔楼围护结构12为积木式模块化活络拼装结构，包括顶板27、底板26和侧板25，所述顶板27、底板26和侧板25通过螺栓与所述竖向支撑架10和横向支撑架11相固定。所述顶板27、底板26和侧板25采用薄钢板，且相互之间设置有密封条。
所述塔楼围护结构12为蒙古包结构，包括安装架30和从内至外依次安装在所述安装架30上的毡包28、外罩29，所述安装架30包括竖向布设的哈纳和架设在所述哈纳上的奥尼。
参照图2所示的一种积木塔楼综合集中式破碎集成系统中颚式破碎机的结构示意图；所述颚式破碎机2包括机架13、前动颚总成、后动颚总成、与所述机架13固定设置的固定颚板14和与所述前动颚总成固定连接且相对于固定颚板14可移动地设置的活动颚板15，固定颚板14的下端与活动颚板15的下端形成排料口和破碎腔。
所述前动颚总成包括前动颚16和带动所述前动颚16工作的前偏心驱动轴17；后动颚总成包括后动颚19和带动所述后动颚19工作的后偏心驱动轴18，所述后动颚19的前后两侧分别设置有不在同一水平线上且相互呈错开状的肘板垫，所述后动颚19前后两侧的肘板垫分别连接有前肘板20和后肘板23，后肘 板23一端铰链连接在后动颚19的后肘板垫21，相对的另一端通过调节螺栓24连接在机架13上；所述前肘板20一端铰链连接在后动颚19的前肘板垫22，相对的另一端铰链连接在前动颚16上。
运用巧妙的“错式”结构设计，使得由单纯后动颚19上下运动的“小角增力”做功，提升为后动颚19上下运动的“小角增力”和后动颚19前后运动的“杠杆增力”两者共同做功；并使后动颚19运动受力均匀。
物料破碎设备的前、后两套的肘板连接点上下错开，当前动颚16带动后动颚19作功时，后动颚19作功一圈，对前动颚16进行上、下“小角增力”作功的同时，由于前肘板垫22与后肘板垫21位置的上、下的错开，使得原来由肘板的“上下角位移运动”而产生的“破碎冲程”，变为由后动颚19“前后上下杠杆运动”共同产生“破碎冲程”，假如前动颚16破碎冲程是一个定值，那么肘板的上下“滑动”行程就会缩短，从而大幅度降低了肘板头部磨损和升温，并使后动颚上、下、前、后全程作功，前动颚作功受力均匀。
前、后两套的肘板连接点上下错开，运用具有双增力功能的创新设计，使得原来由肘板的“上下角位移运动”而产生的“破碎冲程”，变为由后动颚19“前后上下运动”共同产生“破碎冲程”，从而大幅度技术肘板头部磨损和升温，并是偏心轴作功受力均匀。
它将现有技术动颚下部运动由“减力”的状态变为“高增力”状态，其受力分析如下：前动颚16下部受力分析参见图6，为便于分析比较，现将分离前肘板，仅分析后肘板23，后动颚19在电机的带动下，做圆周运动，前肘板20和后肘板23相互错开形成了一个动力点和阻力点，动力点的动力臂大于阻力点的阻力臂，形成了一个省力增力杠杆，F1*a＝F2*b，当a大于b时，F2大于F1，故给前肘板20产生了一个大破碎动力。
前偏心驱动轴17和后偏心驱动轴18分别与前传动齿轮和后传动齿轮连接，所述前传动齿轮和后传动齿轮相互啮合，所述前动颚19枢接在前偏心驱动轴17上，所述后动颚19枢接在后偏心驱动轴18上。
以上结合附图对本发明的实施方式作了详细说明，但本发明不限于所描述的实施方式。对于本领域的技术人员而言，在不脱离本发明原理和精神的情况 下，对这些实施方式进行多种变化、修改、替换和变型，仍落入本发明的保护范围内。

Claims (9)

  1. 一种积木塔楼综合集中式破碎集成系统，包括一封闭式或半封闭式的积木塔楼和一条破碎生产线的物料破碎集成系统，积木塔楼包括塔楼框架和设置在所述塔楼框架的塔楼围护结构，其特征在于：所述塔楼框架内从左到右依次包括1个垂直布设的2层第一竖向安放架、1个水平布设的横向安放架和1个垂直布设的2层第二竖向安放架；
    所述第一竖向安放架2层自上而下依次排列放置有物料喂料设备和物料筛分设备；
    所述横向安放架放置有颚式破碎机；
    所述第二竖向安放架2层自上而下依次排列放置有第二物料破碎设备和第三物料破碎设备；所述第二物料破碎设备的出料口与第三物料破碎设备的进料口对接设置，第二物料破碎设备和第三物料破碎设备之间存有高低落差，由待破碎物料在重力作用下实现物料输送；
    所述塔楼围护结构为积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构。
  2. 根据权利要求1所述的一种积木塔楼综合集中式破碎集成系统，其特征在于：所述第一竖向安放架、横向安放架和第二竖向安放架包括用于安放物料破碎设备或物料喂料设备或物料筛分设备的横向支撑架和用于支撑所述横向支撑架的竖向支撑架；所述竖向支撑架和横向支撑架为快速安装拆卸结构。
  3. 根据权利要求2所述的一种积木塔楼综合集中式破碎集成系统，其特征在于：所述塔楼围护结构为积木式模块化活络拼装结构，包括顶板、底板和侧板，所述顶板、底板和侧板通过螺栓与所述竖向支撑架和横向支撑架相固定。
  4. 根据权利要求2所述的一种积木塔楼综合集中式破碎集成系统，其特征在于：所述塔楼围护结构为蒙古包结构，包括安装架和从内至外依次安装在所述安装架上的毡包、外罩，所述安装架包括竖向布设的哈纳和架设在所述哈纳上的奥尼。
  5. 根据权利要求3或4所述的一种积木塔楼综合集中式破碎集成系统，其特征在于：所述第二物料破碎设备为颚式破碎机或圆锥破碎机或对辊式破碎机 或冲击式破碎机中的一种，所述第三物料破碎设备为反击式破碎机或锤式破碎机中的一种，所述第二物料破碎设备的出料口与所述第三物料破碎设备的进料口斜向对接设置。
  6. 根据权利要求1所述的一种积木塔楼综合集中式破碎集成系统，其特征在于：所述物料喂料设备和颚式破碎机的进料口通过一斜向输料管道连接，所述第二物料破碎设备的进料口和颚式破碎机的出料口通过一下上层输送带相连，所述下上层输送带包括组合呈“X”型的第一输送带和第二输送带，所述第三物料破碎设备和物料筛分设备通过平层输送带相连，所述平层输送带包括组合呈“V”型的第一输送带和第二输送带。
  7. 根据权利要求1或6所述的一种积木塔楼综合集中式破碎集成系统，其特征在于：所述颚式破碎机包括机架、前动颚总成、后动颚总成、与所述机架固定设置的固定颚板和与所述前动颚总成固定连接且相对于固定颚板可移动地设置的活动颚板，固定颚板的下端与活动颚板的下端形成排料口和破碎腔。
  8. 根据权利要求7所述的一种积木塔楼综合集中式破碎集成系统，其特征在于：所述前动颚总成包括前动颚和带动所述前动颚工作的前偏心驱动轴；后动颚总成包括后动颚和带动所述后动颚工作的后偏心驱动轴，所述后动颚的前后两侧分别设置有不在同一水平线上且相互呈错开状的肘板垫，所述后动颚前后两侧的肘板垫分别连接有前肘板和后肘板，后肘板一端铰链连接在后动颚的后肘板垫，相对的另一端通过调节螺栓连接在机架上；所述前肘板一端铰链连接在后动颚的前肘板垫，相对的另一端铰链连接在前动颚上。
  9. 根据权利要求8所述的一种积木塔楼综合集中式破碎集成系统，其特征在于：前偏心驱动轴和后偏心驱动轴分别与前传动齿轮和后传动齿轮连接，所述前传动齿轮和后传动齿轮相互啮合，所述前动颚枢接在前偏心驱动轴上，所述后动颚枢接在后偏心驱动轴上。
PCT/CN2019/101338 2018-08-19 2019-08-19 一种积木塔楼综合集中式破碎集成系统 WO2020038323A1 (zh)

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