WO2020038306A1 - 一种多塔垂布式积木塔楼破碎集成系统及其破碎工艺 - Google Patents

一种多塔垂布式积木塔楼破碎集成系统及其破碎工艺 Download PDF

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Publication number
WO2020038306A1
WO2020038306A1 PCT/CN2019/101237 CN2019101237W WO2020038306A1 WO 2020038306 A1 WO2020038306 A1 WO 2020038306A1 CN 2019101237 W CN2019101237 W CN 2019101237W WO 2020038306 A1 WO2020038306 A1 WO 2020038306A1
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Prior art keywords
crusher
crushing
mounting rack
integrated system
hammer
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PCT/CN2019/101237
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English (en)
French (fr)
Inventor
朱兴良
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浙江晟达机械有限公司
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Publication of WO2020038306A1 publication Critical patent/WO2020038306A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00—Disintegrating plant with or without drying of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
    • B02C13/06—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
    • B02C13/09—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor and throwing the material against an anvil or impact plate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26—Details
    • B02C13/28—Shape or construction of beater elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02—Feeding devices

Definitions

  • the invention belongs to the field of crushing technology, and particularly relates to a multi-tower vertical building block crushing integrated system and a crushing process thereof.
  • the crushing production line includes a plurality of material equipment and a conveying mechanism for material transportation between the material equipment.
  • the material equipment is divided into a feeder, a crusher, and a vibrating screen.
  • the feeder is located at the beginning of the crushing production line and is used to feed the first Feeding by a crusher.
  • the crusher is the core equipment of the crushing production line. It is used for material crushing and the vibrating screen is used for screening of crushed materials.
  • the crushing production line of the prior art is a spreading mesh crushing production line mode, which is divided into multiple sections, and the two sections are connected by a linear conveyor belt.
  • the length of the linear conveyor belt needs to be maintained at 25-35 Meters, covering a large area and inconvenient management; at the same time, it is difficult to cure pollution such as "dust, sewage and noise"; and once the construction of the broken production line is completed, it cannot be moved, and the cost of infrastructure is high.
  • the present invention addresses the above-mentioned shortcomings of the existing crushing production line, and proposes a centralized arrangement of all materials and equipment, which facilitates centralized management, can greatly save land occupation, facilitate operation and management, and reduce noise and dust pollution.
  • Multi-tower vertical building block crushing integrated system and its crushing process that can be used for multiple demolition.
  • a multi-tower vertical cloth block crushing integrated system includes a material crushing production line.
  • the material crushing production line includes a plurality of material equipment.
  • the material equipment is one of a feeder, a crusher, or a vibrating screen.
  • the crushing integrated system further includes at least two closed or semi-closed single buildings, each of which is provided with a vertically arranged mounting rack, each mounting rack is provided with at least two floors, and each floor of the same mounting rack There is a difference between high and low;
  • the above-mentioned crushers or vibrating screens or feeders are arranged on each floor of the mounting rack according to the material feeding crushing and screening order. There is only one feeder at the beginning of the material crushing production line. It is located on the same mounting rack and has a Material transportation is performed between the two material equipments in a direct material transportation relationship from top to bottom. The two material equipments, which are located on two racks and have a direct material transportation relationship, perform material transportation through a transportation mechanism.
  • the transportation mechanism is divided into upper and lower. Layer conveyor and lower and upper conveyor belts;
  • the single building is a building block type modular active assembly structure or a quick installation and disassembly structure or a yurt structure.
  • the mounting rack includes a horizontal support rack for mounting a crusher or a feeder or a vibrating screen, and a vertical support rack for supporting the horizontal support rack.
  • a horizontal support rack for mounting a crusher or a feeder or a vibrating screen
  • a vertical support rack for supporting the horizontal support rack.
  • To the support frame; the vertical support frame and the horizontal support frame are quick installation and disassembly structures.
  • the single building is a modular type modular active assembly structure, including a top plate, a bottom plate, and a side plate, and the top plate, the bottom plate, and the side plate are connected to the building by bolts.
  • the vertical support frame and the horizontal support frame are fixed.
  • the single building is a yurt structure, including a mounting frame and a felt bag and an outer cover which are sequentially installed on the mounting frame from the inside to the outside.
  • the erection includes Hana arranged vertically and Oni erected on said Hana.
  • the vibrating screen is provided with only one and is located at the end of the material crushing production line, and the vibrating screen is connected with a material conveying device for conveying qualified materials.
  • each material device located on the same mounting rack is arranged from top to bottom according to the material feeding crushing and screening order.
  • the upper and lower conveying belts are used for conveying materials to the lower material equipment by the upper material equipment, and include one or more descending conveyor belts. Straight and the conveying direction is inclined downward from the top.
  • the upper and lower conveyor belts are combined by multiple descending conveyor belts, the multiple descending conveyors are connected in order from the top to the bottom.
  • the upper The output end of the descending conveyor is located above the input end of the descending conveyor below;
  • the lower and upper conveying belt is used for conveying materials to the upper and lower material equipment. It includes one or more ascending conveyor belt groups.
  • the ascending conveyor belt is linear and the conveying direction is inclined upward from the bottom.
  • the lower and upper conveyor belt is composed of When multiple ascending conveyors are combined, the plurality of ascending conveyors are connected in sequence from bottom to top. Among any two adjacent ascending conveyors, the output end of the lower ascending conveyor belt is located above the input end of the upper ascending conveyor belt.
  • the material crushing production line includes a feeder, three crushers, and a vibrating screen.
  • Three crushers are divided into the first crusher, the second crusher, and the third crusher.
  • the first mounting rack is suspended from the top by a feeder, a first crusher, and a vibrating screen.
  • a second crusher and a third crusher are arranged on the second mounting rack from top to bottom.
  • the feeder and the first crusher are arranged by docking and use material gravity to carry material. The material is transported through the lower and upper conveyor belts between the second crusher and the third crusher and the material gravity is used for material transport.
  • the material between the third crusher and the vibrating screen is conveyed through the lower and upper conveyor belts.
  • the first crusher is one of a jaw crusher, a cone crusher, a pair of roll crushers, or an impact crusher
  • the second crusher and the third crusher are cone crushers or impact crushers or Hammer One of the crushers.
  • the impact crusher includes a frame and a rotor assembly.
  • the frame is provided with a crushing cavity, and the rotor assembly is located in the crushing cavity. It includes a rotor, a plate hammer provided on the rotor, and a backrest.
  • the plate hammer is provided with two and one-to-one correspondence with the backrest.
  • the backrest is fixed on the outer periphery of the rotor.
  • the outer periphery of the rotor is provided with recessed positioning grooves corresponding to the plate hammer. The bottom of the hammer is located in the positioning groove.
  • the fixing device corresponds to the plate hammer one by one.
  • the fixing device is a plurality of bolts, and one end of the bolt passes through the back and is threadedly connected with the plate hammer.
  • Step 1 Assemble each mounting rack at the construction site, and transport multiple materials and equipment to each floor of the mounting rack through a lifting device;
  • Step 2 Set up a single building or yurt consisting of a top plate, a bottom plate and a side plate on the basis of the mounting rack;
  • Step 3 Feed the first crusher through the feeder.
  • the first crusher performs a crushing operation. After the first crushing, the material is transferred to the second crusher for the second crushing operation. After the second crushing is completed, the material is transferred to the third crusher.
  • the crusher performs three breaking operations;
  • Step four After multi-stage crushing, the materials are conveyed to a vibrating screen for screening and storage.
  • the innovative idea of the present invention is to realize the concentration of materials by superimposing the materials on top of each other. According to the number of materials and equipment and the appropriate height formed by the superposition, all the materials and equipment of the crushing production line are centralized on the racks of multiple single buildings. Easy to disassemble, single building is flexible structure.
  • the significant structural feature of the present invention is that a plurality of single-block modular active assembly structures or single-piece quick-installation and disassembly structures or yurt structures are used for single buildings, and the materials and equipment arranged on the racks in the single buildings hang from top to bottom.
  • the core technology of the present invention is: using a single building that can be quickly disassembled and installed to realize the centralized setting of materials and equipment and the building of integrated equipment to reduce noise and dust pollution.
  • the invention has the advantages that all materials and equipment are centrally arranged in a plurality of single buildings, which protects and saves valuable land resources, greatly saves land occupation, facilitates operation and management, and can save energy and reduce consumption; and the single building is a building block Quick disassembly and quick assembly structure, which can be relocated multiple times, eliminating the need for secondary (multiple) infrastructure construction costs.
  • Material gravity can be transported between materials and equipment on the same rack with a direct transportation relationship from top to bottom, simplifying Conveying mode reduces costs; almost all the impact surface of the impact hammer of the impact crusher is exposed, which can hit a wide range, greatly improving the crushing efficiency; meanwhile, the rotor shaft diameter can be greatly reduced, saving manufacturing costs and reducing the use Energy consumption; two hammers are set.
  • the hammer has a sufficient speed, it can allow sufficient time for the material to impact the hammer's impact surface for crushing. The crushing effect is good and the crushing efficiency is high.
  • FIG. 1 is a schematic structural diagram of the present invention
  • Figure 2 is a perspective view of the present invention
  • FIG. 3 is a schematic structural diagram of a single building of the present invention (1)
  • FIG. 5 is a schematic structural diagram of an impact crusher.
  • a structural schematic and perspective view of a multi-tower vertical cloth block crushing integrated system as shown in Figs. 1 and 2 includes two closed or semi-closed single buildings 8 and a material crushing production line.
  • the crushing production line includes a feeder 1, three crushers, and a vibrating screen 5.
  • the three crushers are divided into a first crusher 2, a second crusher 3, and a third crusher 4, each of which is placed in a single building 8
  • the same mounting rack has different height differences on each floor.
  • the two mounting racks are divided into a first mounting rack 15 and a second mounting rack 16.
  • the first mounting rack 15 is provided with a feeder from top to bottom. 1.
  • the first crusher 2, the vibrating screen 5, and the second mounting rack 16 are provided with a second crusher 3 and a third crusher 4 from top to bottom; the feeder 1 and the first crusher 2 are set up by docking and Material gravity is used for material conveyance. Material is conveyed between the first crusher 2 and the second crusher 3 through a conveying mechanism 17. The second crusher 3 and the third crusher 4 are docked and used for material conveyance. Between the third crusher 4 and the vibrating screen 5 through a conveying mechanism 17 For material transportation, the first crusher 2 is one of a jaw crusher, a cone crusher, a pair of roller crushers, or an impact crusher, and the second crusher 3 and the third crusher 4 are cones. Crusher or impact crusher or hammer crusher.
  • the conveying mechanism 17 is divided into upper and lower conveyer belts or lower and upper conveyer belts: the upper and lower conveyer belts are used for the upper material equipment to convey materials to the lower material equipment, including a descending conveyor belt or a plurality of descending conveyor belts. Straight and the conveying direction is inclined from the top to the bottom. The inclination angle cannot be greater than 18 degrees.
  • the upper and lower conveyor belts must be combined by at least two descending conveyor belts. Formed, each downward conveying belt is conveyed in order from top to bottom. Among the two adjacent downward conveying belts, the output end of the downward descending belt located above is above the input end of the downward descending belt located below, and the two adjacent descending belts extend. Line crossing
  • the lower upper conveyor belt is used for the lower material equipment to transport materials to the upper material equipment. It consists of an upward conveyor belt or a combination of multiple upward conveyor belts.
  • the upward conveyor belt is linear and the conveying direction is inclined from the bottom to the top. 18 degrees.
  • the lower and upper conveyor belts must be formed by combining at least two upward conveyor belts.
  • Each upward conveyor belt is conveyed in order from bottom to top.
  • the output end of the upward conveyor belt located below is above the input end of the upward conveyor belt located above, and the extension lines of two adjacent upward conveyor belts intersect.
  • Lower and upper conveyor belts are used between the first crusher 2 and the second crusher 3 and between the third crusher 4 and the vibrating screen 5.
  • the single building 8 is a building block type modular active assembly structure or a quick installation and disassembly structure or a yurt structure.
  • the mounting frame includes a horizontal support frame 7 for placing a material crusher or feeder 1 or a vibrating screen 5 and a vertical support frame 6 for supporting the horizontal support frame 7; the vertical support frame 6 and the lateral support
  • the frame 7 is a quick installation and disassembly structure.
  • the single building 8 is a modular modular flexible assembly structure, including a top plate 27, a bottom plate 26, and a side plate 25.
  • the top plate 27, the bottom plate 26, and the side plate 25 are connected to the vertical support frame 6 by bolts. It is fixed to the lateral support frame 7.
  • the top plate 27, the bottom plate 26 and the side plates 25 are made of thin steel plates, and sealing strips are arranged between each other.
  • the single building 8 is a yurt structure, and includes a mounting frame 30 and a felt bag 28 and an outer cover 29 which are sequentially installed on the mounting frame 30 from the inside to the outside.
  • the mounting frame 30 includes a vertically arranged ha Na and Ernie on the Hana.
  • the impact crusher includes a frame 9 assembly, a rotor 10 assembly, and a driving mechanism.
  • the frame 9 assembly includes a frame 9 and a feeding port, a discharging port provided on the frame 9 and Multiple impact plates 13 are combined to form a crushing cavity.
  • the rotor 10 assembly is disposed in the crushing cavity.
  • the impact plate 13 is detachably fixed to the frame 9;
  • the rotor 10 assembly includes a rotor 10, a rotating shaft 12, and a plate.
  • the hammer 10 and the backing 14, the rotor 10 is cylindrical, the rotor 10 is concentrically fixed on the rotating shaft 12, and the two ends of the rotating shaft 12 are rotatably arranged on the frame 9 through bearings and bearing seats.
  • the hammer 11 is strip-shaped. The extension direction of the hammer 11 is consistent with the rotor 10.
  • the hammer 11 is provided with two and one-to-one correspondence with the backrest.
  • An indented positioning groove corresponding to the plate hammer 11 is provided on the outer periphery.
  • the cross section of the positioning groove is U-shaped.
  • the depth of the positioning groove is small.
  • the bottom of the plate hammer 11 is located in the positioning groove.
  • the positioning groove is only used for the plate hammer 11.
  • the positioning of the backrest and the hammer 11 are equal to or slightly shorter than the length of the hammer 11.
  • the top of the back is lower than or flush with the top of the hammer 11.
  • the bottom surface of the backrest fits the outer periphery of the rotor 10.
  • the backrest can be detachably fixed to the outer periphery of the rotor 10 by a plurality of threaded fasteners.
  • the backrest can also be integrally formed with the rotor 10. ; One side of the rotor 10 abuts on the corresponding backrest and is fixedly connected to the backrest by a fixing device; the other side of the hammer 11 is an impact surface for impacting the material, and the direction of the impact surface is consistent with the rotation direction of the rotor 10 at work .
  • the fixing device corresponds to the plate hammer 11 one by one.
  • the fixing device is a plurality of bolts. One end of the bolt passes through the back and is threadedly connected to the plate hammer 11 and the other end bears against the backrest.
  • the plurality of bolts are sequentially extended along the axis of the rotor 10.
  • the bolts are evenly spaced and arranged in a straight line. The bolts are easy to remove and the connection is reliable. To prevent the bolts from loosening, elastic washers and stop washers can be provided.
  • the impact surfaces of the two plate hammers 11 may be located on the same plane, which is the first plane.
  • the two plate hammers 11 are located on the same side of the first plane.
  • the axis of the rotor 10 is located on the first plane. on;
  • the impact surfaces of the two plate hammers 11 can also be arranged in parallel.
  • the surface located between and parallel to the two impact surfaces is the second plane, that is, the two plate hammers 11 are equidistant from the second plane.
  • the axis line of the rotor 10 is located on the second plane, and the hammer 11 may be disposed on the second plane or may be disposed at a distance from the second plane.
  • the crushing process of the multi-tower vertical cloth block crushing integrated system includes the following steps:
  • Step 1 Assemble each mounting rack at the construction site, and transport multiple materials and equipment to each floor of the mounting rack through a lifting device;
  • Step 2 Set up a single building 8 or a yurt consisting of a top plate 27, a bottom plate 26, and a side plate 25 on the basis of the mounting rack;
  • Step 3 Feeding to the first crusher 2 through the feeder 1, the first crusher 2 performs a crushing operation, after the first crushing is completed, the material is transported to the second crusher 3 for the second crushing operation, and the second crushing is completed. Conveyed to the third crusher 4 for three crushing operations;
  • Step 4 After the multi-stage crushing, the materials are conveyed to the vibrating screen 5 for screening and storage.

Abstract

一种多塔垂布式积木塔楼破碎集成系统及其破碎工艺。该集成系统包括一条物料破碎生产线和至少两个封闭式或半封闭式的单楼（8），每个单楼（8）里对应设置一垂直布置的安放架（15，16），安放架（15，16）各层根据物料喂料破碎筛分顺序排列放置有破碎机（2，3，4）或振动筛（5）或喂料机（1），单楼（8）为积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构。该集成系统将所有的物料设备集中布置、便于集中治理，能大幅度地节约占地，方便作业与管理，并可减少噪音和粉尘污染，可多次拆迁使用。

Description

一种多塔垂布式积木塔楼破碎集成系统及其破碎工艺 技术领域
本发明属于破碎技术领域，具体涉及一种多塔垂布式积木塔楼破碎集成系统及其破碎工艺。
背景技术
破碎生产线包括多台物料设备以及用于物料设备之间进行物料输送的输送机构，物料设备分为喂料机、破碎机以及振动筛，喂料机位于破碎生产线的起始端，用于向第一个破碎机喂料，破碎机是破碎生产线的核心设备，用于物料破碎，振动筛用于破碎后的物料的筛分。现有技术的破碎生产线是展开式网状破碎生产线模式，分多段破碎，两段破碎之间用直线输送带相连接，由于输送角度和高度的限制，直线输送带的长度需保持在25-35米，占地面积大，管理不方便；同时对“粉尘、污水和噪音”等污染难以根治；并且一旦破碎生产线建设完成就不能移动，基础建设成本高。
发明内容
本发明针对现有的破碎生产线存在的上述缺陷，而提出一种将所有的物料设备集中布置、便于集中治理，能大幅度地节约占地，方便作业与管理，并可减少噪音和粉尘污染，可多次拆迁使用的多塔垂布式积木塔楼破碎集成系统及其破碎工艺。
本发明的目的可通过下列技术方案来实现：
一种多塔垂布式积木塔楼破碎集成系统，包括一条物料破碎生产线，该物料破碎生产线包括多个物料设备，物料设备为喂料机或破碎机或振动筛中的一种，其特征在于，所述的破碎集成系 统还包括至少两个封闭式或半封闭式的单楼，每个单楼里对应设置一垂直布置的安放架，各安放架至少设有两层，同一安放架的各层之间具有高低落差；
安放架各层根据物料喂料破碎筛分顺序排列放置有上述破碎机或振动筛或喂料机，喂料机只设有一个且位于物料破碎生产线的起始端，位于同一安放架上且具有从上至下的直接物料输送关系的两物料设备之间利用重力进行物料输送，分设在两安放架上且具有直接物料输送关系的两物料设备之间通过输送机构进行物料输送，输送机构分为上下层输送带和下上层输送带；
所述的单楼为积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构。
在上述的一种多塔垂布式积木塔楼破碎集成系统中，所述的安放架包括用于安放破碎机或喂料机或振动筛的横向支撑架和用于支撑所述横向支撑架的竖向支撑架；所述竖向支撑架和横向支撑架为快速安装拆卸结构。
在上述的一种多塔垂布式积木塔楼破碎集成系统中，所述单楼为积木式模块化活络拼装结构，包括顶板、底板和侧板，所述顶板、底板和侧板通过螺栓与所述竖向支撑架和横向支撑架相固定。
在上述的一种多塔垂布式积木塔楼破碎集成系统中，所述单楼为蒙古包结构，包括安装架和从内至外依次安装在所述安装架上的毡包、外罩，所述安装架包括竖向布设的哈纳和架设在所述哈纳上的奥尼。
在上述的一种多塔垂布式积木塔楼破碎集成系统中，所述振动筛只设有一个且位于上述物料破碎生产线的末端，该振动筛连接有用于输送合格物料的物料输送设备。
在上述的一种多塔垂布式积木塔楼破碎集成系统中，位于同一安放架上的各物料设备按物料喂料破碎筛分顺序自上而下依次排列。
在上述的一种多塔垂布式积木塔楼破碎集成系统中，所述上下层输送带用于上层物料设备将物料运送至下层物料设备，它包括一条或多条下行输送带，下行输送带呈直线型且输送方向从上倾斜向下输送，上下层输送带由多条下行输送带组合时，多条下行输送按输送顺序由上至下依次衔接，任意相邻的两下行输送带中，上方的下行输送带的输出端位于下方的下行输送带的输入端的上方；
所述下上层输送带用于下层物料设备将物料运送至上层物料设备，它包括一条或多条上行输送带组，上行输送带呈直线型且输送方向从下倾斜向上输送，下上层输送带由多条上行输送带组合时，多条上行输送按输送顺序由下至上依次衔接，任意相邻的两上行输送带中，下方的上行输送带的输出端位于上方的上行输送带的输入端的上方。
在上述的一种多塔垂布式积木塔楼破碎集成系统中，所述的物料破碎生产线包括一个喂料机、三个破碎机、一个振动筛，上述安放架设有两个，分为第一安放架和第二安放架，三个破碎机分为第一破碎机、第二破碎机、第三破碎机，第一安放架自上而下垂布有喂料机、第一破碎机、振动筛，第二安放架上自上而下垂布有第二破碎机、第三破碎机，喂料机和第一破碎机通过对接设置并利用物料重力进行物料输送，第一破碎机和第二破碎机之间通过下上层输送带进行物料输送，第二破碎机和第三破碎机之间对接设置并利用物料重力进行物料输送，第三破碎机和振动筛之间通过下上层输送带进行物料输送，所述的第一破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种， 第二破碎机和第三破碎机为圆锥破碎机或反击式破碎机或锤式破碎机中的一种。
在上述的一种多塔垂布式积木塔楼破碎集成系统中，所述的反击式破碎机包括机架及转子总成，机架上设有破碎腔，转子总成位于破碎腔内，转子总成包括转子、设置在转子上的板锤以及靠背，板锤设有两个且与靠背一一对应，靠背固定在转子外周上，转子外周上开设有与板锤一一对应的内凹定位槽，板锤底部设置在定位槽内，板锤的一侧面抵靠在对应靠背上且通过一固定装置与靠背固连，板锤的另一侧面为用于撞击物料的撞击面，撞击面的朝向与转子工作时的转动方向一致，所述的固定装置与板锤一一对应，所述的固定装置为若干螺栓，螺栓一端穿过靠背后与板锤螺纹连接。
一种多塔垂布式积木塔楼破碎集成系统的破碎工艺，其特征在于，包括以下步骤：
步骤一、在施工现场组装各安放架，并将多个物料设备通过提升装置分别运送至安放架各层；
步骤二、在安放架的基础上搭设由顶板、底板和侧板组成的单楼或蒙古包；
步骤三、通过喂料机向第一破碎机进行喂料，第一破碎机进行一破作业，一破完成后物料输送至第二破碎机进行二破作业，二破完成后物料输送至第三破碎机进行三破作业；
步骤四、经过多级破碎后，将物料输送至振动筛进行筛分入库。
本发明的创新思路在于：通过上下叠加的方式实现物料的集中，根据物料设备的数量以及叠加所形成的合适高度，将破碎生产线的所有物料设备集中分设在多个单楼的安放架上，为便于拆装，单楼为活络化结构。
本发明的显著结构特征是：多个积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构的单楼，设置在单楼内安放架上的物料设备自上而下垂布。
本发明的核心技术是：运用可快速拆卸安装的单楼实现物料设备集中设置和一体化设备建房，减少噪音和粉尘污染。
本发明的优点在于将所有的物料设备集中设置在多个单楼内，保护并节约了宝贵的土地资源，大幅度地节约占地，方便作业与管理，可节能降耗；并且单楼为积木快拆快装结构，可多次异地迁移使用，免除了二次(多次)基础建设成本；同一安放架上具有从上至下直接输送关系的物料设备之间可以利用物料重力进行输送，简化输送方式，降低成本；反击式破碎机的板锤的撞击面几乎全部外露，可以击打的范围大，大大提高了破碎效率；同时转子轴径可以大大缩小，节约了制造成本，同时降低了使用能耗；板锤设置两个，在板锤具有足够转速的同时可以让物料有足够的时间撞击到板锤的撞击面上进行破碎，破碎效果好，破碎效率高。
附图说明
图1为本发明的结构示意图；
图2为本发明的立体图；
图3为本发明的单楼的结构示意图(1)；
图4为本发明的单楼的结构示意图(2)；
图5为反击式破碎机的结构示意图。
图中，1、喂料机、2、第一破碎机；3、第二破碎机；4、第三破碎机；5、振动筛；6、竖向支撑架；7、横向支撑架；8、单楼；9、机架、10、转子；11、板锤；12、转轴；13、反击板；14、靠山；15、第一安放架；16、第二安放架；17、输送机构；18、 物料输送设备；25、侧板；26、底板；27、顶板；28、毡包；29、外罩；30、安装架。
具体实施方式
以下是本发明的具体实施例并结合附图，对本发明的技术方案作进一步的描述，但本发明并不限于这些实施例。
如图1和图2所示的一种多塔垂布式积木塔楼破碎集成系统的结构示意图和立体图，包括两个封闭式或半封闭式的单楼8以及一条物料破碎生产线，所述的物料破碎生产线包括一个喂料机1、三个破碎机、一个振动筛5，三个破碎机分为第一破碎机2、第二破碎机3、第三破碎机4，各单楼8内放置有一个呈垂直布置的多层安放架，同一安放架各层具有高低落差，两安放架分为第一安放架15和第二安放架16，第一安放架15自上而下设有喂料机1、第一破碎机2、振动筛5，第二安放架16上自上而下设有第二破碎机3、第三破碎机4；喂料机1和第一破碎机2通过对接设置并利用物料重力进行物料输送，第一破碎机2和第二破碎机3之间通过输送机构17进行物料输送，第二破碎机3和第三破碎机4之间对接设置并利用物料重力进行物料输送，第三破碎机4和振动筛5之间通过输送机构17进行物料输送，所述的第一破碎机2为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，第二破碎机3和第三破碎机4为圆锥破碎机或反击式破碎机或锤式破碎机中的一种。
输送机构17分为上下层输送带或下上层输送带：上下层输送带用于上层物料设备将物料运送至下层物料设备，包括一条下行输送带或多条下行输送带组合形成，下行输送带呈直线型且输送方向从上倾斜向下输送，倾斜角度不能大于18度，当物料设备之间的输送落差较大时，由于输送角度的限制，上下层输送带需由至少两条下行输送带组合形成，各下行输送带自上而下依次输送， 相邻两下行输送带中，位于上方的下行输送带的输出端在位于下方的下行输送带的输入端的上方，相邻两下行输送带的延伸线交叉；
下上层输送带用于下层物料设备将物料运送至上层物料设备，包括一条上行输送带或多条上行输送带组合形成，上行输送带呈直线型且输送方向从下倾斜向上输送，倾斜角度不能大于18度，当物料设备之间的输送落差较大时，由于输送角度的限制，下上层输送带需由至少两条上行输送带组合形成，各上行输送带自下而上依次输送，相邻两上行输送带中，位于下方的上行输送带的输出端在位于上方的上行输送带的输入端的上方，相邻两上行输送带的延伸线交叉。上述第一破碎机2和第二破碎机3之间、第三破碎机4和振动筛5之间均采用下上层输送带。
单楼8为积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构。安放架包括用于安放物料破碎机或喂料机1或振动筛5的横向支撑架7和用于支撑所述横向支撑架7的竖向支撑架6；所述竖向支撑架6和横向支撑架7为快速安装拆卸结构。如图3所示，单楼8为积木式模块化活络拼装结构，包括顶板27、底板26和侧板25，所述顶板27、底板26和侧板25通过螺栓与所述竖向支撑架6和横向支撑架7相固定。所述顶板27、底板26和侧板25采用薄钢板，且相互之间设置有密封条。
如图4所示，单楼8为蒙古包结构，包括安装架30和从内至外依次安装在所述安装架30上的毡包28、外罩29，所述安装架30包括竖向布设的哈纳和架设在所述哈纳上的奥尼。
如图5所示，反击式破碎机包括机架9总成、转子10总成以及驱动机构，机架9总成包括机架9以及设置在机架9上的进料口、出料口以及多个反击板13，多个反击板13组合形成破碎腔，转子10总成设置在破碎腔内，反击板13可拆卸固定在机架9上；转子10总成包括转子10、转轴12、板锤11以及靠山14，转子 10呈圆柱状，转子10同心固定在转轴12上，转轴12两端通过轴承及轴承座转动设置在机架9上，驱动机构为电机，电机通过皮带槽轮连接转轴12的一端，转轴12的另一端设有平衡用的飞轮；板锤11呈条板状，板锤11延伸方向与转子10一致，板锤11设有两个且与靠背一一对应，转子10外周上开设有与板锤11一一对应的内凹定位槽，定位槽的横截面呈U型，定位槽深度很小，板锤11底部设置在定位槽内，定位槽只用于板锤11的定位；靠背与板锤11长度相等或略小于板锤11长度，靠背顶部低于或齐平于板锤11的顶部，靠背的底面与转子10外周贴合，靠背可以通过多个螺纹紧固件可拆卸固定在转子10外周上，靠背也可以与转子10一体成型；转子10的一侧面抵靠在对应靠背上且通过固定装置与靠背固连，板锤11的另一侧面为用于撞击物料的撞击面，撞击面的朝向与转子10工作时的转动方向一致。
固定装置与板锤11一一对应，固定装置为多个螺栓，螺栓一端穿过靠背后与板锤11螺纹连接，另一端抵靠在靠背上，多个螺栓沿转子10轴心线延伸方向依次等间距且呈一直线排列，螺栓拆卸方便，连接可靠，为防止螺栓松动，可以设置弹性垫圈、止动垫圈等。
两板锤11的撞击面可以位于同一平面上，该平面为第一平面，两板锤11位于第一平面的同一侧，为使转子10总成平衡，转子10的轴心线位于第一平面上；
两板锤11的撞击面也可以平行设置，位于两撞击面中间且平行于两撞击面的面为第二平面，即两板锤11相对第二平面等间距，为使转子10总成平衡，转子10的轴心线位于第二平面上，板锤11可以设置在第二平面上，也可以与第二平面间隔设置。
该一种多塔垂布式积木塔楼破碎集成系统的破碎工艺，其特征在于，包括以下步骤：
步骤一、在施工现场组装各安放架，并将多个物料设备通过提升装置分别运送至安放架各层；
步骤二、在安放架的基础上搭设由顶板27、底板26和侧板25组成的单楼8或蒙古包；
步骤三、通过喂料机1向第一破碎机2进行喂料，第一破碎机2进行一破作业，一破完成后物料输送至第二破碎机3进行二破作业，二破完成后物料输送至第三破碎机4进行三破作业；
步骤四、经过多级破碎后，将物料输送至振动筛5进行筛分入库。
应该理解，在本发明的权利要求书、说明书中，所有“包括……”均应理解为开放式的含义，也就是其含义等同于“至少含有……”，而不应理解为封闭式的含义，即其含义不应该理解为“仅包含……”。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。

Claims (10)

  1. 一种多塔垂布式积木塔楼破碎集成系统，包括一条物料破碎生产线，该物料破碎生产线包括多个物料设备，物料设备为喂料机或破碎机或振动筛中的一种，其特征在于，所述的破碎集成系统还包括至少两个封闭式或半封闭式的单楼，每个单楼里对应设置一垂直布置的安放架，各安放架至少设有两层，同一安放架的各层之间具有高低落差；
    安放架各层根据物料喂料破碎筛分顺序排列放置有上述破碎机或振动筛或喂料机，喂料机只设有一个且位于物料破碎生产线的起始端，位于同一安放架上且具有从上至下的直接物料输送关系的两物料设备之间利用重力进行物料输送，分设在两安放架上且具有直接物料输送关系的两物料设备之间通过输送机构进行物料输送，输送机构分为上下层输送带和下上层输送带；
    所述的单楼为积木式模块化活络拼装结构或散件快速安装拆卸结构或蒙古包结构。
  2. 根据权利要求1所述的一种多塔垂布式积木塔楼破碎集成系统，其特征在于，所述的安放架包括用于安放破碎机或喂料机或振动筛的横向支撑架和用于支撑所述横向支撑架的竖向支撑架；所述竖向支撑架和横向支撑架为快速安装拆卸结构。
  3. 根据权利要求2所述的一种多塔垂布式积木塔楼破碎集成系统，其特征在于，所述单楼为积木式模块化活络拼装结构，包括顶板、底板和侧板，所述顶板、底板和侧板通过螺栓与所述竖向支撑架和横向支撑架相固定。
  4. 根据权利要求2所述的一种多塔垂布式积木塔楼破碎集成系统，其特征在于，所述单楼为蒙古包结构，包括安装架和从内至外依次安装在所述安装架上的毡包、外罩，所述安装架包括竖向布设的哈纳和架设在所述哈纳上的奥尼。
  5. 根据权利要求3或4所述的一种多塔垂布式积木塔楼破碎集成系统，其特征在于，所述振动筛只设有一个且位于上述物料破碎生产线的末端，该振动筛连接有用于输送合格物料的物料输送设。
  6. 根据权利要求5所述的一种多塔垂布式积木塔楼破碎集成系统，其特征在于，位于同一安放架上的各物料设备按物料喂料破碎筛分顺序自上而下依次排列。
  7. 根据权利要求6所述的一种多塔垂布式积木塔楼破碎集成系统，其特征在于，所述上下层输送带用于上层物料设备将物料运送至下层物料设备，它包括一条或多条下行输送带，下行输送带呈直线型且输送方向从上倾斜向下输送，上下层输送带由多条下行输送带组合时，多条下行输送按输送顺序由上至下依次衔接，任意相邻的两下行输送带中，上方的下行输送带的输出端位于下方的下行输送带的输入端的上方；
    所述下上层输送带用于下层物料设备将物料运送至上层物料设备，它包括一条或多条上行输送带组，上行输送带呈直线型且输送方向从下倾斜向上输送，下上层输送带由多条上行输送带组合时，多条上行输送按输送顺序由下至上依次衔接，任意相邻的两上行输送带中，下方的上行输送带的输出端位于上方的上行输送带的输入端的上方。
  8. 根据权利要求7所述的一种多塔垂布式积木塔楼破碎集成系统，其特征在于，所述的物料破碎生产线包括一个喂料机、三个破碎机、一个振动筛，上述安放架设有两个，分为第一安放架和第二安放架，三个破碎机分为第一破碎机、第二破碎机、第三破碎机，第一安放架自上而下垂布有喂料机、第一破碎机、振动筛，第二安放架上自上而下垂布有第二破碎机、第三破碎机，喂料机和第一破碎机通过对接设置并利用物料重力进行物料输送，第一破碎机和第二破碎机之间通过下上层输送带进行物料输送，第二破碎机和第三破碎机之间对接设置并利用物料重力进行物料输送，第三破碎机和 振动筛之间通过下上层输送带进行物料输送，所述的第一破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种，第二破碎机和第三破碎机为圆锥破碎机或反击式破碎机或锤式破碎机中的一种。
  9. 根据权利要求8所述的一种多塔垂布式积木塔楼破碎集成系统，其特征在于，所述的反击式破碎机包括机架及转子总成，机架上设有破碎腔，转子总成位于破碎腔内，转子总成包括转子、设置在转子上的板锤以及靠背，板锤设有两个且与靠背一一对应，靠背固定在转子外周上，转子外周上开设有与板锤一一对应的内凹定位槽，板锤底部设置在定位槽内，板锤的一侧面抵靠在对应靠背上且通过一固定装置与靠背固连，板锤的另一侧面为用于撞击物料的撞击面，撞击面的朝向与转子工作时的转动方向一致，所述的固定装置与板锤一一对应，所述的固定装置为若干螺栓，螺栓一端穿过靠背后与板锤螺纹连接。
  10. 一种多塔垂布式积木塔楼破碎集成系统的破碎工艺，其特征在于，包括以下步骤：
    步骤一、在施工现场组装各安放架，并将多个物料设备通过提升装置分别运送至安放架各层；
    步骤二、在安放架的基础上搭设由顶板、底板和侧板组成的单楼或蒙古包；
    步骤三、通过喂料机向第一破碎机进行喂料，第一破碎机进行一破作业，一破完成后物料输送至第二破碎机进行二破作业，二破完成后物料输送至第三破碎机进行三破作业；
    步骤四、经过多级破碎后，将物料输送至振动筛进行筛分入库。
PCT/CN2019/101237 2018-08-19 2019-08-17 一种多塔垂布式积木塔楼破碎集成系统及其破碎工艺 WO2020038306A1 (zh)

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