WO2020034295A1 - 一种平幅布料水洗槽及其水洗机 - Google Patents

一种平幅布料水洗槽及其水洗机 Download PDF

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Publication number
WO2020034295A1
WO2020034295A1 PCT/CN2018/105758 CN2018105758W WO2020034295A1 WO 2020034295 A1 WO2020034295 A1 WO 2020034295A1 CN 2018105758 W CN2018105758 W CN 2018105758W WO 2020034295 A1 WO2020034295 A1 WO 2020034295A1
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Prior art keywords
cloth
water
roller
flat
ultrasonic transducer
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PCT/CN2018/105758
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English (en)
French (fr)
Inventor
邓以明
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斯乔麦科技（深圳）有限公司
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Publication of WO2020034295A1 publication Critical patent/WO2020034295A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers

Definitions

  • the invention relates to the field of cloth washing, in particular to a flat-width cloth washing tank and a washing machine thereof.
  • Flat web washing machine is a commonly used equipment in the textile industry. In order to remove oil and other impurities on the fabric, the traditional flat web washing machine needs to be soaked, beaten and rinsed through a degreasing tank and multiple high-temperature washing tanks. Oil or other impurities for cleaning purposes.
  • degreasing tanks need to be continuously added with degreasing agents and other auxiliary agents, while water washing tanks must be constantly added with hot water to overflow and drain away high-concentration liquids, and the water drained from the overflow due to the presence of a large amount of auxiliary impurities will produce A large amount of wastewater; not only the energy consumption of the washing process is high, but subsequent wastewater treatment also requires high costs.
  • An object of the present invention is to provide a flat-width cloth water washing tank with good cleaning effect and low cleaning cost, and a water washing machine thereof.
  • the utility model relates to a flat-width cloth washing tank, which comprises a groove body which is opened upward.
  • the groove body comprises a first shell and a liner for storing water.
  • a rotatable tapping roller is arranged in a cavity surrounded by the liner.
  • the ultrasonic transducers are distributed around the tapping roller.
  • the output end of the ultrasonic transducer faces the cavity.
  • the ultrasonic transducer is located in a dry environment.
  • the ultrasonic transducer transmits vibrations through the wall plate in contact with water.
  • the ultrasonic transducer is placed between the first casing and the inner liner, and the inner liner serves as a wall plate for transmitting vibrations, and the output end of the ultrasonic transducer fits the wall surface of the inner liner.
  • the ultrasonic transducer is placed in the second casing, the second casing is located in a cavity formed by the inner shell, and the output end of the ultrasonic transducer is attached to the wall surface of the second casing.
  • the ozone generating device and the air-water mixing pump are further included.
  • the inner tank has a water inlet and a water outlet.
  • the output end of the water mixing pump is connected to the water inlet of the inner tank.
  • the water inlet and the water outlet of the inner tank are both located at the bottom of the inner tank.
  • the upper end cover of the inner tank is provided with an overflow plate, and one end of the overflow plate extends out of the groove body.
  • a water washing machine includes a cloth feed tension adjusting device, a centering device, at least one flat cloth water washing tank, a roller, a cloth rubber roller, and a cloth stacking swing arm.
  • a threaded open-roller device is provided between the cloth feed tension adjustment device and the centering device, between the centering device and the flat-width cloth water washing tank, and between the flat-width cloth water washing tank and the roll.
  • a threaded open-width roller device is provided between two adjacent flat fabric washing tanks.
  • the thread-opening roll device includes a motor and a pair of rollers disposed opposite to each other.
  • the two rollers are provided with threads in the axial direction, and the threads of the two rollers are rotated in opposite directions.
  • the motor drives the two rollers.
  • the cloth tension adjusting device includes a pair of rollers arranged opposite to each other, and the two rollers are installed on a rotatable rotary base, and the rotary shaft of the rotary base has a lock catch capable of locking the rotary base;
  • the centering device includes an air cylinder,
  • the motor, infrared monitoring head and roller the motor drives the roller to rotate, the cylinder pushes the roller to move in the axial direction, the cylinder and the infrared monitoring head are connected to the upper computer;
  • the roller includes a pair of oppositely arranged rollers for rolling the fabric
  • the stacked swing arm includes a motor, a swing mechanism and a guide frame.
  • the motor drives the guide frame to swing around one end through the swing mechanism.
  • the inside of the guide frame is hollow and at least a pair of rollers are provided.
  • the beneficial effect of the present invention is that the ultrasonic wave is a sound wave with a frequency higher than 20KHz.
  • the ultrasonic wave When the ultrasonic wave is applied to the water, a lot of bubbles will be formed. The bursting of the bubbles in the water will form a great impact force, which is equivalent to the instantaneous generation of up to thousands of atmospheric pressure. This phenomenon is called the "cavitation effect".
  • the ultrasonic wave can accelerate the oil stains on the fabric, and the results show that the ultrasonic wave can also emulsify the oil stains in the water, suspend in the water, and no longer return to the fabric; the slap roller is designed to accelerate the oil stains off the fabric. , Not only can pat the fabric, but also make the water form a tumbling state to rinse the fabric, improving the cleaning effect.
  • Figure 1 is a schematic diagram of a first type of flat cloth washing tank
  • FIG. 3 is a schematic diagram of a combination of two flat cloth washing tanks
  • Fig. 4 is an overall schematic view of a water washing machine.
  • the ultrasonic transducer 14 transmits vibration through a wall plate in contact with water, and the wall plate must be in water.
  • a cover is also provided above the tank.
  • the side wall of the slap roller 13 is provided with a plurality of sheets, and each sheet is distributed along the axial direction of the slap roller 13.
  • Ultrasonic waves are sound waves with a frequency higher than 20KHz. When ultrasonic waves are applied to water, a large number of air bubbles will be formed. The bursting of air bubbles in water will form a great impact force, which is equivalent to the instantaneous generation of up to thousands of atmospheric pressure. Effect.
  • the ultrasonic wave can accelerate the oil stain on the fabric 8 to escape, and the use results show that the ultrasonic wave can also emulsify the oil stains in the water and suspend in the water, and no longer return to the fabric 8; the tapping roller 13 is to accelerate the oil stain Designed away from the fabric 8, not only can the fabric 8 be tapped, but also the water can be washed in a tumbled state to improve the cleaning effect.
  • the ultrasonic transducer 14 is placed between the first casing 11 and the inner liner 12.
  • the inner liner 12 serves as a wall plate for transmitting vibrations, and the output end of the ultrasonic transducer 14 fits the wall surface of the inner liner 12.
  • a stainless steel plate is generally used as the inner liner 12, and the ultrasonic transducer 14 transmits vibrations through the inner liner 12.
  • a total of six rows of ultrasonic transducers 14 are installed in FIG. 1, and they are evenly installed around the tapping roller 13 to make the vibration of the water body more comprehensive. Since FIG.
  • each row of ultrasonic transducers 14 can be provided with 18 to 28 according to the size and requirements of the inner tank. Since the ultrasonic transducer 14 needs to conform to the wall surface of the liner 12, the wall surface of the liner 12 connected to the ultrasonic transducer 14 needs to be made flat.
  • the second installation method can be referred to FIG. 2.
  • the ultrasonic transducer 14 is placed in the second casing 15.
  • the second casing 15 is located in a cavity surrounded by the inner liner 12.
  • the output end of the ultrasonic transducer 14 is attached to the first casing 15.
  • the second casing 15 is equivalent to a separate device, and this separated design makes the flat-width cloth washing tank easier to maintain.
  • usually three rows of ultrasonic transducers 14 are used as a group, and then one set of the left and right sides of the slap roller 13 is provided. Since FIG. 2 is a sectional view, only the ultrasonic transducers 14 on one section are shown here. Distribution pattern. In fact, each row of ultrasonic transducers 14 can be provided with 18 to 28 according to the size and requirements of the inner tank. At this time, the shape of the inner liner 12 is not strictly limited.
  • the flat cloth washing tank further includes an ozone generating device 21 and an air-water mixing pump 22.
  • the inner liner 12 has a water inlet and a drain outlet. The output end of the ozone generating device 21 and the drain outlet of the inner liner 12 are in communication. To the input end of the air-water mixing pump 22, the output end of the air-water mixing pump 22 is connected to the water inlet of the inner tank 12.
  • ozone has two functions, one is to pass into the water to assist in cleaning the fabric 8; the second is to degrade the impurities such as oil and COD in the waste water, and then put the reused water after treatment back into the inner liner 12, Reuse water to save energy.
  • ultrasound and ozone using ultrasound to treat the cloth surface, the grease and air on the fabric 8 can be quickly pushed out by the ultrasonic micro-airflow and crushed into smaller oil particles, and then decomposed by high-concentration ozone water; if If only the ozone water is used to clean the cloth surface, since the air in the fabric 8 occupies the entire fiber space, the ozone water cannot fully penetrate the fabric 8, and the decomposition force between the ozone water and the cloth surface is weak.
  • an upper end cover of the inner tank 12 is provided with an overflow plate 16, and one end of the overflow plate 16 projects out of the groove.
  • High-concentration wastewater generally floats to the surface of the water, and it is designed to discharge some high-concentration wastewater.
  • FIG. 3 there is a horizontal pipe between two adjacent water washing tanks, which means that the water from the second water washing tank returns to the first water washing tank.
  • the first water washing tank is used as the first-stage water washing step.
  • the water washing process will generate a large amount of waste water, which needs to be drained away in time.
  • the concentration of wastewater is too low, and it will be wasted if it is directly drained. Therefore, a horizontal pipe is connected to allow the low-concentration wastewater to be returned to the first washing tank to save energy.
  • the tank body is provided with at least a pair of shower heads 17 facing each other, and the shower heads 17 are located above the liner 12.
  • the fabric 8 passes between two shower heads 17.
  • the shower head 17 is usually installed on the last-stage washing tank.
  • the solution of this application uses ultrasonic waves, tapping rollers 13 and using ozone to decompose oil and fat in the water, triple degreasing, and the water in the liner 12 is continuously recycled to achieve small volume, less energy consumption, less pollution, high oil removal efficiency, low cost, etc .
  • the number of ultrasonic transducers 14 is not limited to the number and arrangement. The number depends on the size of the inner liner 12 and the arrangement depends on the shape of the inner liner 12. As long as the ultrasonic transducers 14 can excite the water in the inner liner 12, can.
  • the number of tapping rollers 13 used is not limited to the size, number and layout of the tapping rollers. The size of the tapping sticks depends on the size of the liner 12. The number of sheets depends on the size of the tapping rollers 13. Shape of gall 12. Multiple tapping rollers 13 may be provided. At this time, a second casing and an ultrasonic transducer 14 may be placed between two adjacent tapping rollers 13.
  • a water washing machine includes a cloth feed tension adjusting device 3, a centering device 4, and at least one flat cloth water washing tank described in the above scheme, a roll 5, a cloth blanket roller, and a cloth stacking swing arm. 6.
  • the number of flat cloth washing tanks depends on the set washing and cleaning speed.
  • a threaded open roller is provided between the fabric feed tension adjusting device 3 and the centering device 4, between the centering device 4 and the flat fabric water washing tank, and between the flat fabric water washing tank and the roll 5.
  • Device 7. When multiple flat-width cloth water washing tanks are installed, a threaded open-width roller device 7 is provided between two adjacent flat-width cloth water washing tanks.
  • the thread-opening roll device 7 includes a motor and a pair of oppositely disposed rollers.
  • the two rollers are provided with threads in the axial direction, that is, the steel wire is spirally wound on the rollers.
  • the threads of the two rollers are rotated in opposite directions and driven by the motor. Both rollers rotate. This thread-opening roll device 7 is used to unwind the fabric 8.
  • the cloth feed tension adjusting device 3 includes a pair of rollers disposed opposite to each other, and the two rollers are installed on a rotatable turntable, and the rotation shaft of the turntable has a lock catch capable of locking the turntable. After the cloth feed tension adjusting device 3 is deflected, the two rollers are at different heights, and the angle of the fabric 8 can be adjusted, thereby adjusting the tension of the fabric 8 when the cloth is fed.
  • a through-shaft tension sensor can be used, that is, two ends of the roller are inserted into two through-shaft tension sensors, respectively. The device that actually adjusts the tension of the entire fabric 8 needs additional settings. Since this technology belongs to the prior art, it will not be repeated here.
  • the centering device 4 includes a cylinder, a motor, an infrared monitoring head and a roller.
  • the motor drives the roller to rotate, the cylinder pushes the roller to move in the axial direction, and the cylinder and the infrared monitoring head are connected to a host computer.
  • the infrared monitoring head detects that the fabric 8 is shifted to the left, the cylinder will drive the roller to the right; when the fabric 8 is shifted to the right, the cylinder will move the roller to the left.
  • the roll 5 includes a pair of oppositely disposed rolls for rolling the moisture of the fabric 8.
  • the stacked swing arm 6 includes a motor, a swing mechanism and a guide frame.
  • the motor drives the guide frame to swing around one end through the swing mechanism.
  • the inside of the guide frame is hollow and at least a pair of rollers are provided.
  • the fabric 8 passes through the middle of the guide frame, passes between the rollers, and is thrown back and forth by the guide frame to complete the folding action.
  • the cloth feed tension adjusting device 3, the centering device 4, the roll 5, the cloth-covered rubber roller and the cloth stacking swing arm 6 can be replaced with other similar products.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明公开了一种平幅布料水洗槽及其水洗机，水洗槽包括槽体，槽体包括第一外壳和内胆，内胆包围形成的空腔内设有可旋转的拍打辊，槽体内还设有超声波换能器，超声波换能器分布在拍打辊四周，超声波换能器通过与水接触的壁板传递振动；水洗机包括顺序设置的进布张力调节装置、对中装置、至少一个上述方案所述的平幅布料水洗槽、轧辊、带布胶辊和叠布摇摆臂。织物在槽体中移动时，超声波可以加速织物上油污脱离，而且使用结果表明，超声波还能够使水中的油污乳化而悬浮在水中，不再回到织物上，提高清洗效果。此发明用于布料洗涤领域。

Description

一种平幅布料水洗槽及其水洗机
技术领域
本发明涉及布料洗涤领域，特别是涉及一种平幅布料水洗槽及其水洗机。
背景技术
平幅水洗机是纺织行业中常用的设备，传统的平幅水洗机为了除去织物上的油污等杂质，织物需要经过除油槽和多个高温水洗槽的浸泡、拍打和冲洗，从而达到将织物上的油污或者其他杂质清洗干净的目的。在整个过程中，除油槽需要不断加入除油剂等助剂，同时水洗槽需要不断加入热水将高浓度液体溢流排走，而溢流排走的水由于含有大量助剂杂质，会产生大量废水；不仅洗涤过程能耗高，后续的废水处理也需要很高的成本。
发明内容
本发明的目的在于提供一种清洗效果好且清洗成本低的平幅布料水洗槽及其水洗机。
本发明所采取的技术方案是：
一种平幅布料水洗槽，包括向上敞开的槽体，槽体包括第一外壳和用于储水的内胆，内胆包围形成的空腔内设有可旋转的拍打辊，槽体内还设有超声波换能器，超声波换能器分布在拍打辊四周，超声波换能器的输出端朝向空腔，超声波换能器位于干燥环境中，超声波换能器通过与水接触的壁板传递振动。
作为上述方案的改进，超声波换能器放置在第一外壳与内胆之间，内胆作为传递振动的壁板，超声波换能器的输出端贴合在内胆的壁面。
作为上述方案的改进，超声波换能器放置在第二外壳内，第二外壳位于内胆包围形成的空腔中，超声波换能器的输出端贴合在第二外壳的壁面。
作为上述方案的改进，还包括臭氧发生装置和气水混合泵，内胆上具有进水口和排水口，臭氧发生装置的输出端和内胆的排水口均连通到气水混合泵的输入端，气水混合泵的输出端连通到内胆的进水口。
作为上述方案的改进，内胆的进水口和出水口均位于内胆的底部。
作为上述方案的改进，内胆的上端盖设有溢流板，溢流板的一端伸出槽体外。
作为上述方案的改进，槽体上至少设有一对朝向彼此的喷淋头，喷淋头位于内胆的上方。
一种水洗机，包括顺序设置的进布张力调节装置、对中装置、至少一个上述方案所述的平幅布料水洗槽、轧辊、带布胶辊和叠布摇摆臂。
作为上述方案的改进，进布张力调节装置与对中装置之间、对中装置与平幅布料水洗槽之间以及平幅布料水洗槽与轧辊之间均设有螺纹开幅辊装置，当平幅布料水洗槽安装多台时，相邻两个平幅布料水洗槽之间设有螺纹开幅辊装置。
作为上述方案的改进，螺纹开幅辊装置包括电机和一对对向设置的辊筒，两个辊筒沿轴向设有螺纹，两个辊筒的螺纹旋向相反，电机驱动两个辊筒旋转；进布张力调节装置包括一对对向设置的辊筒，两个辊筒安装在可旋转的转座上，转座的转轴上具有可锁定转座的锁扣；对中装置包括气缸、电机、红外线监测头和辊筒，电机驱动辊筒旋转，气缸推动辊筒在轴向上移动，气缸和红外线监测头连接上位机；轧辊包括一对对向设置的辊筒，用于轧车织物的水分；叠布摇摆臂包括电机、摆动机构和引导架，电机通过摆动机构驱动引导架绕一端摆动，引导架的内部中空且至少设有一对辊筒。
本发明的有益效果：超声波是频率高于20KHz的声波，超声波作用于水中会形成许许多多的气泡，气泡在水中破裂会形成极大的冲击力，相当于瞬间产生高达上千个大气压，这种现象称为“空化效应”。织物在槽体中移动时，超声波可以加速织物上油污脱离，而且使用结果表明，超声波还能够使水中的油污乳化而悬浮在水中，不再回到织物上；拍打辊是为了加速油污脱离织物而设计，不仅能够拍打织物，还能使水形成翻滚状态冲洗织物，提高清洗效果。
附图说明
下面结合附图对本发明作进一步说明：
图1是第一种平幅布料水洗槽的示意图；
图2是第二种平幅布料水洗槽的示意图；
图3是两个平幅布料水洗槽组合后的示意图；
图4是水洗机的整体示意图。
具体实施方式
参照图1～图3，本发明为一种平幅布料水洗槽，包括向上敞开的槽体，槽体包括第一外壳11和用于储水的内胆12，内胆12包围形成的空腔内设有可旋转的拍打辊13。槽体内还设有超声波换能器14，超声波换能器14分布在拍打辊13四周，超声波换能器14的输出端朝向空腔；超声波换能器14与拍打辊13之间具有间隙，这个间隙便是放入织物8的位置。超声波换能器14位于干燥的环境中，超声波换能器14通过与水接触的壁板传递振动，壁板必须在水中。槽体的上方还设有盖子。拍打辊13的侧壁设有若干个片体，各个片体沿拍打辊13的轴向分布。
超声波是频率高于20KHz的声波，超声波作用于水中会形成许许多多的气泡，气泡在水中破裂会形成极大的冲击力，相当于瞬间产生高达上千个大气压，这种现象称为“空化效应”。织物8在槽体中移动时，超声波可以加速织物8上油污脱离，而且使用结果表明，超声波还能够使水中的油污乳化而悬浮在水中，不再回到织物8上；拍打辊13是为了加速油污脱离织物8而设计，不仅能够拍打织物8，还能使水形成翻滚状态冲洗织物8，提高清洗效果。
超声波换能器14主要有两种安装方式。具体参照图1，超声波换能器14放置在第一外壳11与内胆12之间，内胆12作为传递振动的壁板，超声波换能器14的输出端贴合在内胆12的壁面。一般采用不锈钢板作为内胆12，超声波换能器14通过内胆12传递振动。图1中共设置了六排超声波换能器14，均匀地安装在拍打辊13四周，使水体的振动更加全面；由于图1是剖视图，这里仅表示一个剖面上的超声波换能器14的分布样式，实际上每一排超声波换能器14可以根据内胆的大小和需求，设置18～28个。由于超声波换能器14需要贴合内胆12的壁面，所以内胆12连接超声波换能器14的壁面需要做成平面。
第二种安装方式可以参照图2，超声波换能器14放置在第二外壳15内，第二外壳15位于内胆12包围形成的空腔中，超声波换能器14的输出端贴合在第二外壳15的壁面。这里第二外壳15相当于一个独立的装置，这种分离式设计使得平幅布料水洗槽更加容易维护。在使用时，通常是三排超声波换能器14作为一组，接下来拍打辊13的左右两侧分别设置一组；由于图2是剖视图，这里仅表示一个剖面上的超声波换能器14的分布样式，实际上每一排超声波换能器14可以根据内胆的大小和需求，设置18～28个。此时对内胆12的造型不作严格地限制。
臭氧具有强氧化性，可以降解水中的油污、COD等杂质。作为优选的实施方式，平幅布料水洗槽还包括臭氧发生装置21和气水混合泵22，内胆12上具有进水口和排水口，臭氧发生装置21的输出端和内胆12的排水口均连通到气水混合泵22的输入端，气水混合泵22的输出端连通到内胆12的进水口。
这里，臭氧具有两个作用，一个是通入水中，辅助清洗织物8；第二个是降解废水中的油污和COD等杂质，然后把处理后的可再次利用的水重新投入内胆12中，反复使用水从而节约能耗。对于超声波与臭氧的组合：使用超声波来处理布面，织物8上的油脂及空气能快速被超声的微气流所推出并粉碎成更小的油脂粒，然后被高浓度的臭氧水所分解；假如只用臭氧水来清洗布面的话，由于织物8中的空气占满了整个纤维空间，臭氧水无法全面地侵入织物8，臭氧水和布面间的分解力弱。从效率来分析，超声波结合臭氧，即超声波结合臭氧水，其清洗效率高出只用臭氧方式清洗的数倍之多。超声波配合臭氧的方式来除油，处理织物8时不需要加入任何的化学药剂，可以只使用水的力量结合臭氧及超声波的方式，完全取代添加化学药剂的处理方式。超声波和臭氧在结合上有结合难度，因为臭氧在一般环境下很容易就会分解掉，很多专利中写到臭氧曝气清洗的方法，但臭氧一但进入大气中，其分解率非常的高。而本方案先把臭氧溶解到水中，再配合超声波的传导使溶进水后的臭氧分子颗粒小于30微米，织物8除了被超声波拍打，还被臭氧的氧化作用清理除油。
作为优选的实施方式，内胆12的进水口和出水口均位于内胆12的底部，便于走线。
作为优选的实施方式，内胆12的上端盖设有溢流板16，溢流板16的一端伸出槽体外。高浓度废水一般会浮到水的表面，该设计用于排出部分高浓度的废水。此外参照图3，相邻两个水洗槽之间具有一个横向的管道，意思是第二个水洗槽的水回流到第一个水洗槽。该设计主要是针对两个水洗槽搭配做出的，第一个水洗槽作为第一级水洗步骤，水洗过程会产生大量的废水，这些需要及时排走；第二个水洗槽的水洗过程产生的废水浓度就偏低，直接排走会浪费，于是搭接一个横向的管道，让低浓度的废水回流给第一个水洗槽使用，节约能源。
作为优选的实施方式，槽体上至少设有一对朝向彼此的喷淋头17，喷淋头17位于内胆12的上方。织物8经过两个喷淋头17之间。喷淋头17通常安装在最后一级的水洗槽上。
本申请方案采用超声波、拍打辊13及利用臭氧分解水中油脂，三重除油，内胆12的水不停循环利用，达到体积小、耗能少、污染少、除油效率高、低成本等特点。超声波换能器14，不局限于数量和布置方式，其数量取决于内胆12的大小，布置方式取决于内胆12的形状，只要有超声波换能器14能激发内胆12中的水即可。采用的拍打辊13也不局限于大小、拍打片数量和布置方式，拍打棍的大小取决于内胆12的大小，片体的数量取决于拍打辊13的大小，拍打辊13的布置取决于内胆12的形状。拍打辊13可设置多个，这个时候相邻的两个拍打辊13之间可以放入第二壳体及超声波换能器14。
参照图4，一种水洗机，包括顺序设置的进布张力调节装置3、对中装置4、至少一个上述方案所述的平幅布料水洗槽、轧辊5、带布胶辊和叠布摇摆臂6。平幅布料水洗槽的数量多少，取决于设定的洗涤及清洗速度。作为优选的实施方式，进布张力调节装置3与对中装置4之间、对中装置4与平幅布料水洗槽之间以及平幅布料水洗槽与轧辊5之间均设有螺纹开幅辊装置7，当平幅布料水洗槽安装多台时，相邻两个平幅布料水洗槽之间设有螺纹开幅辊装置7。
螺纹开幅辊装置7包括电机和一对对向设置的辊筒，两个辊筒沿轴向设有螺纹，即在辊筒上螺旋缠绕钢丝，两个辊筒的螺纹旋向相反，电机驱动两个辊筒旋转。该螺纹开幅辊装置7用于展开织物8。
进布张力调节装置3包括一对对向设置的辊筒，两个辊筒安装在可旋转的转座上，转座的转轴上具有可锁定转座的锁扣。该进布张力调节装置3在转座偏转后，两个辊筒处于不同高度，可以调节织物8的角度，从而调节织物8进布时的张力。为了监测进布时的张力，可以采用穿轴式张力传感器，即辊筒的两端分别插入两个穿轴式张力传感器中。而真正调节整个织物8的张力的装置需要额外设置，由于该技术属于现有技术，这里不再赘述。
对中装置4包括气缸、电机、红外线监测头和辊筒，电机驱动辊筒旋转，气缸推动辊筒在轴向上移动，气缸和红外线监测头连接上位机。红外线监测头检测到织物8向左偏移时，气缸将带动辊筒右移动；当织物8向右偏移时，气缸带动将辊筒左移动。
轧辊5包括一对对向设置的辊筒，用于轧车织物8的水分。
叠布摇摆臂6包括电机、摆动机构和引导架，电机通过摆动机构驱动引导架绕一端摆动，引导架的内部中空且至少设有一对辊筒。织物8穿过引导架中间，经过辊筒之间，被引导架来回地甩出，完成折叠动作。
上述进布张力调节装置3、对中装置4、轧辊5、带布胶辊和叠布摇摆臂6均可以更换为其他同类产品。
当然，本设计创造并不局限于上述实施方式，上述各实施例不同特征的组合，也可以达到良好的效果。熟悉本领域的技术人员在不违背本发明精神的前提下还可作出等同变形或替换，这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (10)

  1. 一种平幅布料水洗槽，包括向上敞开的槽体，所述槽体包括第一外壳（11）和用于储水的内胆（12），其特征在于：所述内胆（12）包围形成的空腔内设有可旋转的拍打辊（13），所述槽体内还设有超声波换能器（14），所述超声波换能器（14）分布在拍打辊（13）四周，所述超声波换能器（14）的输出端朝向空腔，所述超声波换能器（14）位于干燥环境中，所述超声波换能器（14）通过与水接触的壁板传递振动。
  2. 根据权利要求1所述的平幅布料水洗槽，其特征在于：所述超声波换能器（14）放置在第一外壳（11）与内胆（12）之间，所述内胆（12）作为传递振动的壁板，所述超声波换能器（14）的输出端贴合在内胆（12）的壁面。
  3. 根据权利要求1所述的平幅布料水洗槽，其特征在于：所述超声波换能器（14）放置在第二外壳（15）内，所述第二外壳（15）位于内胆（12）包围形成的空腔中，所述超声波换能器（14）的输出端贴合在第二外壳（15）的壁面。
  4. 根据权利要求1～3中任一项所述的平幅布料水洗槽，其特征在于：还包括臭氧发生装置（21）和气水混合泵（22），所述内胆（12）上具有进水口和排水口，所述臭氧发生装置（21）的输出端和内胆（12）的排水口均连通到气水混合泵（22）的输入端，所述气水混合泵（22）的输出端连通到内胆（12）的进水口。
  5. 根据权利要求4所述的平幅布料水洗槽，其特征在于：所述内胆（12）的进水口和出水口均位于内胆（12）的底部。
  6. 根据权利要求5所述的平幅布料水洗槽，其特征在于：所述内胆（12）的上端盖设有溢流板（16），所述溢流板（16）的一端伸出槽体外。
  7. 根据权利要求6所述的平幅布料水洗槽，其特征在于：所述槽体上至少设有一对朝向彼此的喷淋头（17），喷淋头（17）位于内胆（12）的上方。
  8. 一种水洗机，其特征在于：包括顺序设置的进布张力调节装置（3）、对中装置（4）、至少一个如权利要求1～7中任一项所述的平幅布料水洗槽、轧辊（5）、带布胶辊和叠布摇摆臂。
  9. 根据权利要求8所述的水洗机，其特征在于：所述进布张力调节装置（3）与对中装置（4）之间、对中装置（4）与平幅布料水洗槽之间以及平幅布料水洗槽与轧辊（5）之间均设有螺纹开幅辊装置（7），当平幅布料水洗槽安装多台时，相邻两个平幅布料水洗槽之间设有螺纹开幅辊装置（7）。
  10. 根据权利要求9所述的水洗机，其特征在于：所述螺纹开幅辊装置（7）包括电机和一对对向设置的辊筒，两个辊筒沿轴向设有螺纹，两个辊筒的螺纹旋向相反，电机驱动两个辊筒旋转；
    所述进布张力调节装置（3）包括一对对向设置的辊筒，两个辊筒安装在可旋转的转座上，所述转座的转轴上具有可锁定转座的锁扣；
    所述对中装置（4）包括气缸、电机、红外线监测头和辊筒，电机驱动辊筒旋转，气缸推动辊筒在轴向上移动，所述气缸和红外线监测头连接上位机；
    所述轧辊（5）包括一对对向设置的辊筒，用于轧车织物（8）的水分；
    所述叠布摇摆臂包括电机、摆动机构和引导架，电机通过摆动机构驱动引导架绕一端摆动，引导架的内部中空且至少设有一对辊筒。
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CN205368729U (zh) * 2015-12-29 2016-07-06 江苏金典纺织有限公司 一种超声波清洗装置

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