WO2020025018A1 - 预定图案的印制设备 - Google Patents

预定图案的印制设备 Download PDF

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Publication number
WO2020025018A1
WO2020025018A1 PCT/CN2019/098831 CN2019098831W WO2020025018A1 WO 2020025018 A1 WO2020025018 A1 WO 2020025018A1 CN 2019098831 W CN2019098831 W CN 2019098831W WO 2020025018 A1 WO2020025018 A1 WO 2020025018A1
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WO
WIPO (PCT)
Prior art keywords
predetermined pattern
bottom plate
particles
decorated
reel
Prior art date
Application number
PCT/CN2019/098831
Other languages
English (en)
French (fr)
Inventor
胡锡文
Original Assignee
胡锡文
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201810879360.1A external-priority patent/CN109159599B/zh
Priority claimed from CN201910360382.1A external-priority patent/CN110154615B/zh
Application filed by 胡锡文 filed Critical 胡锡文
Publication of WO2020025018A1 publication Critical patent/WO2020025018A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B44C1/17—Dry transfer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C1/00—Labelling flat essentially-rigid surfaces
    • B65C1/02—Affixing labels to one flat surface of articles, e.g. of packages, of flat bands

Definitions

  • the invention relates to the field of decoration technology, and in particular to a printing device with a predetermined pattern.
  • an object of the present invention is to provide a printing device for a predetermined pattern, which can automatically print a predetermined pattern on an object to be decorated, and is more efficient.
  • the present invention provides a printing device with a predetermined pattern, including:
  • a main control unit configured to receive a first predetermined pattern
  • At least one reel, and a plurality of detachable patterning particles are arranged on the reel of the reel;
  • At least one manipulator connected to the main control unit for grabbing the corresponding patterned particles from the tape and fixing them on the base plate to form a second predetermined pattern corresponding to the first predetermined pattern pattern;
  • At least one pressing plate is used to press the object to be decorated on the bottom plate and print the second predetermined pattern on the object to be decorated.
  • the printing equipment of the predetermined pattern further includes at least one ultrasonic heating module, and the robot arm fixes the patterned particles heated by the ultrasonic heating module to The base plate is formed with the second predetermined pattern, and the pressing plate presses the object to be decorated to the base plate to hot stamp the second predetermined pattern on the object to be decorated.
  • the robot arm is provided with at least a dispensing module, and the robot arm fixes the patterned particles coated by the dispensing module on the base plate to form In the second predetermined pattern, the pressing plate presses the object to be decorated to the base plate to adhere the second predetermined pattern to the object to be decorated.
  • the patterned particles on each of the reels are set to the same color and / or shape, and different ones of the reels are provided with the same or different ones. Patterned particles.
  • a pixel matrix for assisting composition is provided on the bottom plate, and the main control unit controls the robot to grasp the corresponding composition particles and fix the pixel on the pixel matrix. To form the second predetermined pattern on the pixel matrix.
  • a plurality of physical pixel points are provided on the pixel matrix, and the main control unit decomposes the first predetermined pattern into a plurality of virtual pixel points, and the main control unit The unit controls the robot to grab the corresponding patterned particles and place them on the corresponding physical pixel according to the distribution position of the virtual pixel.
  • the base plate is provided with a sliding mechanism connected to the main control unit, and the main control unit controls the sliding mechanism to slide the base plate to the platen.
  • the pressing plate presses the object to be decorated on the base plate directly to print the second predetermined pattern on the object to be decorated.
  • the robot arm is disposed above the base plate, and the robot arm is provided with a horizontal axis movement mechanism and a vertical axis movement mechanism; and / or
  • the robot arm is provided with at least one suction nozzle for sucking the patterned particles.
  • the predetermined pattern printing device further includes at least one moving mechanism, and the reel of the reel is mounted on the moving mechanism, and the moving mechanism It is connected to the main control unit, and the main control unit controls the pushing mechanism to sequentially pull and push the tape to move outward after the manipulator grabs the patterned particles on the tape.
  • the top of the patterned particles is provided with a circular shape, an oval shape, a triangular shape, or an irregular shape; or
  • the object to be decorated is clothes, hats, shoes, gloves, scarves, glasses, clocks, boxes, dolls, bags, murals, knitted fabrics, decorative boxes or decorative shells.
  • the bottom plate is uniformly arranged with a plurality of grooves, and the bottom of the groove is provided with an opening, and the opening is connected to a guide in the bottom plate.
  • the printing equipment of the predetermined pattern further includes a negative pressure device, which is in conduction connection with the air guiding pipeline, and is used for extracting gas from the air guiding pipeline so that the opening generates suction;
  • the manipulator is connected to the main control unit, and is used for correspondingly grasping the patterned particles from the reel and placing the back side up on the opposite groove to form the first predetermined pattern.
  • a matching second predetermined pattern is connected to the main control unit, and is used for correspondingly grasping the patterned particles from the reel and placing the back side up on the opposite groove to form the first predetermined pattern.
  • the top surface of the bottom plate is set as a flat surface or a curved surface, and a plurality of the grooves are evenly arranged on the top surface of the bottom plate to form a pixel matrix.
  • the printing equipment of the predetermined pattern of the present invention includes a main control unit, a reel, a robot, a pressure plate, and a bottom plate.
  • the main control unit is used to receive the first predetermined pattern; a plurality of the reels are arranged on the reel. Detachable patterning particles; a manipulator is connected to the main control unit for grabbing corresponding patterning particles from the tape and fixing it on the bottom plate to form a second predetermined pattern corresponding to the first predetermined pattern; the pressing plate is used for The object to be decorated is pressed onto the bottom plate and the second predetermined pattern is printed on the object to be decorated.
  • the present invention can automatically print a predetermined pattern on the object to be decorated, and is more efficient.
  • the invention also provides a printing device with a predetermined pattern, including:
  • a main control unit configured to receive a first predetermined pattern
  • the bottom plate is uniformly arranged with a plurality of grooves, and the bottom of the groove is provided with an opening, and the opening is connected to a gas guiding pipe in the bottom plate;
  • a negative pressure device which is in conductive connection with the air guide line, and is used to extract the gas from the air guide line so that the opening generates suction;
  • At least one feeding mechanism for conveying a plurality of patterned particles adapted to the groove
  • a manipulator is connected to the main control unit, and is used for correspondingly grasping the patterned particles from the feeding mechanism and placing the backside up on the opposite groove to form a matching pattern with the first predetermined pattern.
  • the pressing plate is used for pressing the object to be decorated on the base plate so that the second predetermined pattern is printed on the object to be decorated.
  • the top surface of the bottom plate is set as a flat surface or a curved surface, and a plurality of the grooves are evenly arranged on the top surface of the bottom plate to form a pixel matrix.
  • a bottom of the bottom plate is provided with a translation mechanism and / or a rotation mechanism.
  • the printing equipment of the predetermined pattern further includes at least one ultrasonic heating module, and the robot arm fixes the patterned particles heated by the ultrasonic heating module to The base plate is formed with the second predetermined pattern, and the pressing plate presses the object to be decorated to the base plate to hot stamp the second predetermined pattern on the object to be decorated.
  • the robot arm is provided with at least a glue dispensing module, and the robot arm fixes the patterned particles coated by the dispensing module on the base plate to form the substrate.
  • the pressing plate presses the object to be decorated to the base plate to adhere the second predetermined pattern to the object to be decorated.
  • the feeding mechanism is a reel, and a plurality of the detachable patterned particles are arranged on a reel of the reel;
  • the color and / or shape of the patterned particles are the same, and the color and / or shape of the patterned particles on different reels are different.
  • the predetermined pattern printing device further includes at least one moving mechanism, and the reel of the reel is mounted on the moving mechanism, and the moving mechanism It is connected to the main control unit, and the main control unit controls the pushing mechanism to sequentially pull and push the tape to move outward after the manipulator grabs the patterned particles on the tape.
  • the robot arm is disposed above the base plate, and the robot arm is provided with a horizontal axis movement mechanism and a vertical axis movement mechanism; and / or
  • the robot arm is provided with at least one suction nozzle for sucking the patterned particles.
  • the printing device for a predetermined pattern includes: a main control unit for receiving a first predetermined pattern; a bottom plate, a plurality of grooves are evenly arranged, and the bottom of the grooves is provided with a conduction to the grooves.
  • An opening of an air guide pipe in the bottom plate An opening of an air guide pipe in the bottom plate; a negative pressure device is connected to the air guide pipe in a conductive manner, and is used to extract gas from the air guide pipe so that the opening generates suction; at least one feeding mechanism, A robot arm is connected to the main control unit, and is used for correspondingly grasping the patterned particles from the feeding mechanism and placed on the opposite grooves with the back side facing up to form A second predetermined pattern matching the first predetermined pattern; a pressing plate for pressing an object to be decorated on the base plate so that the second predetermined pattern is printed on the object to be decorated. Therefore, the present invention will not easily cause the patterned particles to leave the original position, which is convenient for the robot to perform various operations.
  • FIG. 1 is a schematic diagram of an overall structure of a predetermined pattern printing device in a first embodiment of the present invention
  • FIG. 2 is a schematic diagram of a partial structure in FIG. 1;
  • FIG. 2 is a schematic diagram of a partial structure in FIG. 1;
  • FIG. 3 is a schematic diagram of a partially enlarged structure in FIG. 2; FIG.
  • FIG. 4 is a schematic structural diagram of the reel of a printing device of a predetermined pattern in the first embodiment of the present invention
  • FIG. 5 is a top view of the first patterned particles on a reel in a first embodiment of the present invention.
  • FIG. 6 is a front view of the first patterned particles on a reel in the first embodiment of the present invention.
  • FIG. 7 is a top view of a second type of the patterned particles on a reel in the first embodiment of the present invention.
  • FIG. 8 is a top view of the third type of patterned particles on a reel in the first embodiment of the present invention.
  • FIG. 9 is a schematic structural diagram of a first type of the manipulator of a printing device of a predetermined pattern in the first embodiment of the present invention.
  • FIG. 10 is a schematic structural diagram of a second type of the manipulator of a printing device of a predetermined pattern in the first embodiment of the present invention.
  • FIG. 11 is a schematic diagram of the overall structure of a predetermined pattern printing device in a second embodiment
  • FIG. 12 is a schematic structural diagram of a feeding mechanism of a printing device with a predetermined pattern in the second embodiment.
  • FIG. 1 to 3 illustrate a printing apparatus 100 with a predetermined pattern according to a preferred embodiment of the present invention, including:
  • the main control unit is configured to receive a first predetermined pattern.
  • the main control unit may be a computer or a single-chip microcomputer or a computer program and application software written into the manipulator 20, and the embodiment is preferably a computer.
  • the first predetermined pattern may be sent to the main control unit through a network transmission, a device connection transmission, or the like.
  • the first predetermined pattern may be a picture and / or text, and the content thereof is not limited. For example, a user uses a mobile phone to send a cartoon pattern that needs to be customized to the main control unit through a mobile network.
  • At least one reel 10, and a plurality of detachable patterning particles 101 are arranged on the reel 102 of the reel 10, as shown in FIG. 4. It is worth reminding that the reel 10 of the present invention is a feeding mechanism, and the feeding mechanism is not limited to the reel, and may include any structure and a feeding mechanism for conveying patterned particles.
  • At least one manipulator 20 is connected to the main control unit, and is configured to grab the corresponding patterned particles 101 from the roll 102 and fix the patterned particles 101 on the base plate 30 to form a second predetermined pattern corresponding to the first predetermined pattern.
  • the first predetermined pattern is presented as a heart, and the main control unit controls the robot arm 20 to grasp the composition particles.
  • the particles 101 form a corresponding heart pattern on the bottom plate 30.
  • At least one pressing plate for pressing the object to be decorated on the bottom plate 30 and printing the second predetermined pattern on the object to be decorated may be specifically connected to the main control unit and controlled by the main control unit The unit is driven for crimping.
  • This embodiment includes a first platen 41 and a second platen 42.
  • the size of the first platen 41 is larger than the second platen 42.
  • the corresponding platen can be selected for printing a second predetermined pattern according to the size of the object to be decorated, for example, Adult clothing is loaded on the first platen 41 to print a second predetermined pattern, and children's clothing is loaded on the second platen 42 to print a second predetermined pattern.
  • the patterned particles 101 are preferably placed on the bottom plate 30 upside down, that is, the bottom surface of the patterned particles 101 is inverted and fixed on the bottom plate 30, so that when the pressure plate presses the decoration body on the patterned particles 101, the bottom surface of the patterned particles is directly opposite The outer surface of the decoration object is printed.
  • At least one bottom plate 30 is configured to be disposed below the robot 20 and the pressure plate.
  • the printing device 100 of the predetermined pattern in this embodiment further includes a key control module 111 for manually controlling the work of the printing device 100.
  • the bottom plate 30 can also be arranged above, to the left, right, etc. of the manipulator 20, as long as the manipulator 30 can place the captured patterning particles 101 on the bottom plate 30. .
  • the robot hand 20 is provided with at least a glue dispensing module, the glue dispensing module is used to apply glue to the patterned particles 101, and the robot hand 20 is to be glued through the glue dispensing composition.
  • the particles 101 are fixed on the bottom plate 30 to form a second predetermined pattern, and the pressing plate presses the object to be decorated on the bottom plate 30 to adhere the second predetermined pattern to the object.
  • the robotic hand 20 can start the dispensing module to apply glue on the patterned particles 101 while grasping the patterned particles 101.
  • the adhesive can be applied to the back of the patterned particles 101, and the patterned particles 101 can be placed on the bottom plate with the bottom surface facing upward.
  • a second predetermined pattern is formed on 30, and the pressing plate presses the object to be decorated on the bottom plate 30 to adhere the bottom surface of the patterned particles to the object to be decorated.
  • the predetermined pattern printing device 100 further includes at least one ultrasonic heating module, the ultrasonic heating module is used for heating the patterned particles 101, and the robot hand 20 is heated by the ultrasonic heating module.
  • the patterning particles 101 are fixed on the bottom plate 30 to form the second predetermined pattern, and the pressing plate presses the object to be decorated on the bottom plate 30 to stamp the second predetermined pattern on the object.
  • the patterned particles 101 on each of the reels 10 are set to the same color and / or shape, and the same or different patterned particles 101 are provided on different reels 10.
  • each of the reels 10 is provided with patterned particles 101 of the same color and shape, and different reels 10 are respectively provided with different patterned particles 101.
  • this embodiment includes 14 reels 10, and each of the reels 10 has the same patterned particles 101, and the patterned particles 101 of different reels 10 are different.
  • the first The patterned particles 101 of the reel 10 have a circular shape
  • the patterned particles 101 of the second reel 10 have a triangular shape.
  • the top of the patterned particles 101 is provided with a circular shape, an oval shape, a triangular shape, or an irregular shape. As shown in FIGS. 5 to 8, the top of the first patterned particle 1011 has a circular shape, the top of the second patterned particle 1012 has an oval shape, and the top of the third patterned particle 1013 has a triangular shape. Therefore, printing a predetermined pattern can meet the customized needs of users. It is worth reminding that the number of the reels 10 and the shape and size of the patterned particles 101 of the printing device 100 of the predetermined pattern of the present invention are not limited, and can be set and adjusted according to actual needs.
  • a pixel matrix for assisting composition is provided on the bottom plate 30 of this embodiment, and the main control unit controls the manipulator 20 to grab corresponding composition particles 101 and fix the pixels 101 on the pixel matrix so as to be on the pixel matrix.
  • a second predetermined pattern is formed.
  • the pixel matrix is provided with a plurality of physical pixel points.
  • the main control unit decomposes the first predetermined pattern into a plurality of virtual pixel points.
  • the main control unit controls a robot arm according to the distribution position of the virtual pixel points. 20 Grab the corresponding patterned particles 101 and place them on the corresponding physical pixels, so that the patterned particles 101 form a corresponding second predetermined pattern.
  • the bottom plate 30 is provided with a sliding mechanism 301 connected to a main control unit.
  • the main control unit controls the sliding mechanism 301 to slide the bottom plate 30 directly below the pressing plate, and the pressing plate will be decorated.
  • the body is directly pressed against the bottom plate 30 to print the second predetermined pattern on the object to be decorated.
  • the manipulator 20 is disposed above the bottom plate 30, and the manipulator 20 is provided with a horizontal axis moving mechanism 201 and a vertical axis moving mechanism 202.
  • the manipulator 20 is driven to move by the horizontal axis moving mechanism 201 and the vertical axis moving mechanism 202.
  • the reel 10 and the bottom plate 30 of the reel 10 are disposed below the robot 20, and the robot 20 grabs the patterned particles 101 on the reel 102 and fixes the patterned particles 101 on the bottom 30 to form a first predetermined pattern.
  • the corresponding second predetermined pattern Since the second predetermined pattern needs to be pressed on the base plate 30 by pressing on the base plate 30 again, the second predetermined pattern generally has a shape opposite to that of the first predetermined pattern.
  • the robot hand 20 is provided with at least one suction nozzle 2011 for sucking the patterning particles 101.
  • FIG. 9 shows a first embodiment of the robot hand 20, which includes a suction nozzle 2011.
  • FIG. 10 shows a second embodiment of the robot 20, which includes two suction nozzles 2011. Of course, it can also include more nozzles 2011 to improve its working efficiency.
  • the suction nozzle 2011 can grasp the patterned particles 101 by air pressure suction. It is even better in this embodiment that a glue device is provided in the suction nozzle 2011 so that, while the suction nozzle 2011 captures the patterned particles 101, A gumming operation is performed on the patterned particles 101.
  • the printing device 100 of the predetermined pattern of the present invention uses the robotic hand 20 to grab patterned particles for jigsaw. However, since the robot moves fast and may generate mechanical vibrations, the patterned particles placed on the panel will be displaced, which may affect the formation of qualified products. Pixel pattern. Therefore, the bottom plate 30 of the printing device 100 of the predetermined pattern of the present invention is preferably evenly arranged with a plurality of grooves. The bottom of the groove is provided with an opening, which opens to the air duct in the bottom plate 30. road.
  • the printing equipment of the predetermined pattern further includes a negative pressure device, which is in conduction connection with the air guiding pipeline, and is used for extracting the gas from the air guiding pipeline so as to generate suction in the opening.
  • the manipulator 20 is connected to the main control unit, and is used for correspondingly grasping the patterned particles from the reel 10 and placing them on the opposite grooves with the back side facing up to form a second predetermined pattern matching the first predetermined pattern.
  • the top surface of the bottom plate 30 is a plane or a curved surface, and a plurality of the grooves are evenly arranged on the top surface of the bottom plate 30 to form a pixel matrix. In this way, the printing device 100 of the predetermined pattern of the present invention does not easily cause the patterned particles to leave the original position, which is convenient for the robot to perform various operations.
  • the printing device 100 of the predetermined pattern of the present invention further includes at least one moving mechanism.
  • the reel 102 of the reel 10 is mounted on the moving mechanism, and the moving mechanism is connected to the main control unit.
  • the main control unit controls the pushing mechanism to sequentially pull and push the tape 102 to move outward after the manipulator 20 grabs the patterned particles 101 on the tape 102 in sequence. That is, after the robotic arm 20 grasps the patterned particles 101 on the reel 102, the reel 102 is pulled out by the pushing mechanism to show the new unremoved patterned particles 101, which is convenient for the robotic arm 20 to continue to grasp and realize automatic operation.
  • the patterning particles 101 are made of a silicone material and / or a plastic material, or may be made of other materials.
  • the objects to be decorated are clothes, hats, shoes, gloves, scarves, glasses, clocks, boxes, dolls, bags, murals, knitted fabrics, decorative boxes and / or decorative shells.
  • the predetermined pattern printing equipment of the present invention includes a main control unit, a reel, a manipulator, a platen, and a bottom plate.
  • the main control unit is configured to receive the first predetermined pattern;
  • a plurality of detachable patterning particles are arranged and arranged;
  • a robot arm is connected to the main control unit, and is used to grab the corresponding patterning particles from the tape and fix them on the bottom plate to form a second predetermined pattern corresponding to the first predetermined pattern;
  • the pressing plate is used to press the object to be decorated on the bottom plate and print the second predetermined pattern on the object to be decorated.
  • FIG. 11 to 12 are schematic diagrams of the overall structure of a predetermined pattern printing device in a second embodiment.
  • the first predetermined pattern printing device 100 and the second predetermined pattern that share the same robot 20 and negative pressure device 70 The printing apparatus 200, wherein the printing apparatus 100 of the first predetermined pattern includes:
  • the main control unit is configured to receive a first predetermined pattern.
  • the first bottom plate 30 is evenly arranged with a plurality of first grooves 301.
  • a bottom of the first groove 301 is provided with a first opening 302, and the first opening 302 is connected to the first bottom plate 30.
  • the air-conducting pipeline; the inner gas-conducting pipeline may be a mesh-shaped pipeline and communicate with all the first openings 302; of course, the interior of the first bottom plate 30 may be a hollow structure.
  • the negative pressure device 70 is in a conductive connection with the air guiding pipeline, and is used to extract the gas from the air guiding pipeline so that the first opening 302 generates suction.
  • At least one feeding mechanism 10 is used for conveying a plurality of patterned particles 101 adapted to the first groove 301.
  • a robot hand 20 is connected to the main control unit, and is used for correspondingly grasping the patterned particles 101 from the feeding mechanism 10 and placing the patterned particles 101 on the opposite first grooves 301 so as to form the first predetermined pattern.
  • a matching second predetermined pattern if the first predetermined pattern presents love, the main control unit controls the manipulator 20 to grasp the patterned particles 101 to form a corresponding love pattern on the first base plate 30; wherein the main control
  • the unit may be a computer or a single-chip microcomputer or a computer program and application software written into the robot 20, and the embodiment is preferably a computer.
  • the first pressing plate 50 is configured to press the object to be decorated on the first base plate 30 so that the second predetermined pattern is printed on the object to be decorated; the air duct is evacuated by the negative pressure device 70
  • the gas in the path causes a difference in atmospheric pressure between the inside and outside of the first opening 302, and the patterning particles 101 placed on the first groove 301 are firmly adsorbed, which effectively avoids the reasons caused by the large movement speed or vibration of the robot 20
  • the placed patterned particles are offset, and finally a second predetermined pattern that is compatible with the first predetermined pattern can be formed.
  • the printing apparatus 200 of the second predetermined pattern in this embodiment is different from the printing apparatus 100 of the first predetermined pattern only in that the printing apparatus 200 of the second predetermined pattern includes a second base plate 40, and the first The two bottom plates 40 are evenly arranged with a plurality of second grooves 401.
  • a second opening 402 is provided at the bottom of the second groove 401, and the second openings 402 communicate with the air ducts in the second bottom plate 40.
  • a second pressing plate 60 which is set as a plane, and a plurality of first grooves 301 are evenly arranged on the top surface of the first bottom plate 30 to form a pixel matrix;
  • the top surface of the second bottom plate 40 is set as a curved surface, and a plurality of second grooves 401 are evenly arranged on the top surface of the second bottom plate 40 to form a pixel matrix.
  • the pressing surface of the plywood 60 is set as a curved surface; the pixel printing of different shapes of the decorated body is satisfied by the shape of the bottom plate and the pressing plate of different structures. If the decorated body is clothing, a predetermined pattern can be printed through the first base plate 30.
  • the main control unit decomposes the first predetermined pattern into a plurality of virtual pixel points, and the main control unit controls the robot 20 to grab the corresponding composition particles 101 and place them in the corresponding locations according to the distribution positions of the virtual pixel points.
  • a groove pattern on the bottom plate is formed to match a pixel pattern matching the first predetermined pattern.
  • the bottom of the first bottom plate 30 and / or the second bottom plate 40 is provided with a translation mechanism and / or a rotation mechanism.
  • the translation mechanism and / or rotation mechanism can be used to drive the bottom plate to move, so that the robot 20 can perform various operations.
  • the place that the robot 20 cannot reach can be moved to the reach of the robot 20 by driving the bottom plate.
  • a rotation mechanism may be provided, so that the curved surface of the top surface thereof reaches below the surface touched by the robot 20 through rotation, thereby breaking the limitation of the movement of the robot 20.
  • At least one dispensing module for applying glue to the back surface of the patterning particles 101 is provided on the robot hand 20, and the robotic hand 20 will apply the patterning particles 101 coated by the dispensing module.
  • the first pressing plate 50 or the second pressing plate 60 presses the object to be decorated on the first bottom plate 30 or the second bottom plate 40 respectively, A second predetermined pattern is stuck on the object to be decorated.
  • the robotic hand 20 can start the dispensing module to apply glue on the patterned particles 101 while grasping the patterned particles 101.
  • the adhesive can be applied to the back of the patterned particles 101, and the patterned particles 101 can be placed on the bottom plate with the bottom side facing up
  • a second predetermined pattern is formed on 30.
  • the first pressing plate 50 presses the object to be decorated on the first base plate 30, and the second pressing plate 60 presses the object to be decorated on the second base plate 40 to adhere the bottom surface of the patterning particles. On the object to be decorated.
  • At least one ultrasonic heating module is further included.
  • the ultrasonic heating module is used for heating the patterned particles 101.
  • the robot arm 20 places the patterned particles 101 heated by the ultrasonic heating module on the first bottom plate. 30 or the second base plate 40 to form the second predetermined pattern, the first pressing plate 50 or the second pressing plate 60 presses the object to be decorated on the first base plate 30 or the second base plate 40 to form the second predetermined pattern. Hot stamping on the object.
  • the feeding mechanism 10 is a reel, and a plurality of detachable patterned particles 101 are arranged on a reel 102 of the reel.
  • the color and / or shape of the patterned particles 101 on the same reel are the same, and the color and / or shape of the patterned particles 101 on different reels are different.
  • the patterning particles 101 on the same reel 10 are the same, and the patterning particles 101 between different reels 10 and 10 are different.
  • the patterning particles 101 on the first reel 10 are round, and the second The patterned particles 101 of each reel 10 are triangular in shape; the top of the patterned particles 101 is provided with a circular shape, an oval shape, a triangular shape, or an irregular shape.
  • the top of the first patterned particles has a circular shape
  • the top of the second patterned particles has an oval shape
  • the top of the third patterned particles has a triangular shape; thus, printing a predetermined pattern can meet user customization requirements.
  • the printing device 100 of the predetermined pattern of the present invention further includes at least one moving mechanism.
  • the reel 102 of the reel 10 is mounted on the moving mechanism.
  • the moving mechanism is connected to a main control unit, and the main control unit controls the
  • the pushing mechanism sequentially pulls and pushes the tape 102 to move outward after the robotic arm 20 grabs the patterned particles on the tape 102. That is, after the robotic arm 20 grasps the patterned particles 101 on the reel 102, the reel 102 is pulled out by the pushing mechanism to show the new unremoved patterned particles 101, which is convenient for the robotic arm 20 to continue to grasp and realize automatic operation.
  • the manipulator 20 of this embodiment is erected in the middle of two printing devices with a predetermined pattern; in other embodiments, the manipulator is provided above the bottom plate, and the manipulator is provided with a horizontal axis moving mechanism And vertical axis movement mechanism; and / or
  • the robot arm is provided with at least one suction nozzle for sucking the patterned particles.
  • the object to be decorated is clothes, hats, shoes, gloves, scarves, glasses, clocks, boxes, dolls, bags, murals, knitted fabrics, decorative boxes, and / or decorative shells; the patterning particles 101 Made of silicone and / or plastic, or other materials.
  • the predetermined pattern printing equipment includes: a main control unit for receiving a first predetermined pattern; a bottom plate, a plurality of grooves are evenly arranged, and the bottom of the grooves is provided There is an opening that leads to the air-conducting pipe in the bottom plate; a negative pressure device is in conductive connection with the air-conducting pipe, and is used to extract the gas from the air-conducting pipe so that the opening generates suction; At least one feeding mechanism for conveying a plurality of patterned particles; a manipulator connected to the main control unit for grasping the patterned particles from the feeding mechanism correspondingly and placing the back side up in the opposite groove To form a second predetermined pattern that matches the first predetermined pattern; a pressing plate for pressing an object to be decorated on the base plate so that the second predetermined pattern is printed on the object to be decorated on. Therefore, the present invention will not easily cause the patterned particles to leave the original position, which is convenient for the robot to perform various operations.

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Abstract

一种预定图案的印制设备，包括：主控单元，用于接收第一预定图案的主控单元；至少一卷盘（10），卷盘（10）的卷带（102）上分布排列有若干个可拆卸的构图颗粒（101）；与主控单元连接的机械手（20），用于从卷带（102）上抓取对应的构图颗粒（101）固定在底板（30）上，以形成与第一预定图案对应的第二预定图案；至少一个压板（41,42），用于将被装饰体压合在底板（30）上并将第二预定图案印制在被装饰体上。由此，能够自动在被装饰体上印制预定图案，不会轻易导致构图颗粒脱离原位，方便机械手进行各种操作。

Description

预定图案的印制设备 技术领域
本发明涉及装饰技术领域，尤其涉及一种预定图案的印制设备。
背景技术
现有的预定图案的印制一般都是直接通过一整块像素模板或者装饰面板来实现，然而一整块像素模板或装饰面板成型后即不可再塑，在一般定制化生产过程中，用户往往只需要对极少数量的产品进行印制，因而只生产少数个像素模板或装饰面板的话，不利于生产的效率性，且不利于进行多样化组装。
综上可知，现有技术在实际使用上显然存在不便与缺陷，所以有必要加以改进。
发明内容
针对上述的缺陷，本发明的目的在于提供一种预定图案的印制设备，能够自动在被装饰体上印制预定图案，且更为高效。
为了实现上述目的，本发明提供预定图案的印制设备，包括有：
主控单元，用于接收第一预定图案；
至少一卷盘，所述卷盘的卷带上分布排列有若干个可拆卸的构图颗粒；
至少一底板；
至少一机械手，与所述主控单元连接，用于从所述卷带上抓取对应的所述构图颗粒固定在所述底板上，以形成与所述第一预定图案相对应的第二预定图案；
至少一压板，用于将被装饰体压合在所述底板上并将所述第二预定图案印制在所述被装饰体上。
根据本发明所述的预定图案的印制设备，所述预定图案的印制设备还包括有至少一超声波加热模块，所述机械手将经所述超声波加热模块加热后的所述构图颗粒固定于所述底板上以形成所述第二预定图案，所述压板将所述被装饰体压合所述底板以将所述第二预定图案烫印于所述被装饰体上。
根据本发明所述的预定图案的印制设备，所述机械手上设有至少一点胶模 块，所述机械手将经所述点胶模块涂胶的所述构图颗粒固定于所述底板上以形成所述第二预定图案，所述压板将所述被装饰体压合所述底板以将所述第二预定图案黏贴于所述被装饰体上。
根据本发明所述的预定图案的印制设备，每个所述卷盘上的所述构图颗粒设为相同的颜色和/或形状，不同的所述卷盘上设有相同或者不同的所述构图颗粒。
根据本发明所述的预定图案的印制设备，所述底板上设有用于辅助构图的像素矩阵，所述主控单元控制所述机械手抓取对应的所述构图颗粒固定在所述像素矩阵上，以在所述像素矩阵上形成所述第二预定图案。
根据本发明所述的预定图案的印制设备，所述像素矩阵上设有若干个实体像素点，所述主控单元将所述第一预定图案分解成若干个虚拟像素点，所述主控单元根据所述虚拟像素点的分布位置，控制所述机械手抓取对应的所述构图颗粒放置在对应的所述实体像素点上。
根据本发明所述的预定图案的印制设备，所述底板上设有与所述主控单元连接的滑动机构，所述主控单元控制所述滑动机构将所述底板滑动至所述压板的正下方，所述压板将所述被装饰体正对压合在所述底板上，以将所述第二预定图案印制于所述被装饰体上。
根据本发明所述的预定图案的印制设备，所述机械手设置于所述底板的上方，且所述机械手设有横轴移动机构和纵轴移动机构；和/或
所述机械手设有至少一用于吸取所述构图颗粒的吸嘴。
根据本发明所述的预定图案的印制设备，所述预定图案的印制设备还包括有至少一推移机构，所述卷盘的所述卷带安装在所述推移机构上，所述推移机构与所述主控单元连接，所述主控单元控制所述推移机构依次在所述机械手抓取所述卷带上的所述构图颗粒后，牵引并推动所述卷带向外移动。
根据本发明所述的预定图案的印制设备，所述构图颗粒的顶部设有圆形状、椭圆形状、三角形状或不规则形状；或者
所述被装饰体为衣服、帽子、鞋子、手套、围巾、眼镜、钟表、箱体、玩偶、包体、壁画、针织物、装饰盒或者装饰壳。
根据本发明所述的预定图案的印制设备，所述底板，均匀排列设置有若干个凹槽，所述凹槽的底部设置有开孔，所述开孔导通至所述底板内的导气管路；
所述预定图案的印制设备还包括有负压设备，与所述导气管路导通连接，以用于抽离所述导气管路的气体使得所述开孔产生吸力；
所述机械手，与所述主控单元连接，用于从所述卷盘对应抓取所述构图颗粒并背面朝上地放置于相对的所述凹槽上，以形成与所述第一预定图案相匹配的第二预定图案。
根据本发明所述的预定图案的印制设备，所述底板的顶面设为平面或曲面，若干个所述凹槽均匀排列设置在所述底板的顶面上以形成像素矩阵。
本发明预定图案的印制设备，包括有主控单元、卷盘、机械手、压板和底板，所述主控单元用于接收第一预定图案；所述卷盘的卷带上分布排列有若干个可拆卸的构图颗粒；机械手与主控单元连接，用于从卷带上抓取对应的构图颗粒固定在底板上，以形成与第一预定图案相对应的第二预定图案；所述压板用于将被装饰体压合在底板上并将所述第二预定图案印制在所述被装饰体上。借此，本发明能够自动在被装饰体上印制预定图案，且更为高效。
本发明还提供一种预定图案的印制设备，包括有：
主控单元，用于接收第一预定图案；
底板，均匀排列设置有若干个凹槽，所述凹槽的底部设置有开孔，所述开孔导通至所述底板内的导气管路；
负压设备，与所述导气管路导通连接，以用于抽离所述导气管路的气体使得所述开孔产生吸力；
至少一送料机构，用于输送若干个与所述凹槽相适配的构图颗粒；
机械手，与所述主控单元连接，用于从所述送料机构对应抓取所述构图颗粒并背面朝上地放置于相对的所述凹槽上，以形成与所述第一预定图案相匹配的第二预定图案；
压板，用于将被装饰体压合在所述底板上以使得所述第二预定图案印制在所述被装饰体上。
根据本发明所述的预定图案的印制设备，所述底板的顶面设为平面或曲面，若干个所述凹槽均匀排列设置在所述底板的顶面上以形成像素矩阵。
根据本发明所述的预定图案的印制设备，所述底板的底部设置有平移机构和/或旋转机构。
根据本发明所述的预定图案的印制设备，所述预定图案的印制设备还包括 有至少一超声波加热模块，所述机械手将经所述超声波加热模块加热后的所述构图颗粒固定于所述底板上以形成所述第二预定图案，所述压板将所述被装饰体压合所述底板以将所述第二预定图案烫印于所述被装饰体上。
根据本发明所述的预定图案的印制设备，所述机械手上设有至少一点胶模块，所述机械手将经所述点胶模块涂胶的所述构图颗粒固定于所述底板上以形成所述第二预定图案，所述压板将所述被装饰体压合所述底板以将所述第二预定图案黏贴于所述被装饰体上。
根据本发明所述的预定图案的印制设备，所述送料机构设为卷盘，所述卷盘的卷带上分布排列有若干个可拆卸的所述构图颗粒；同一所述卷盘上的所述构图颗粒的颜色和/或形状相同，不同所述卷盘上的所述构图颗粒的颜色和/或形状不同。
根据本发明所述的预定图案的印制设备，所述预定图案的印制设备还包括有至少一推移机构，所述卷盘的所述卷带安装在所述推移机构上，所述推移机构与所述主控单元连接，所述主控单元控制所述推移机构依次在所述机械手抓取所述卷带上的所述构图颗粒后，牵引并推动所述卷带向外移动。
根据本发明所述的预定图案的印制设备，所述机械手设置于所述底板的上方，且所述机械手设有横轴移动机构和纵轴移动机构；和/或
所述机械手设有至少一用于吸取所述构图颗粒的吸嘴。
本发明所述的预定图案的印制设备，包括有：主控单元，用于接收第一预定图案；底板，均匀排列设置有若干个凹槽，所述凹槽的底部设置有导通至所述底板内的导气管路的开孔；负压设备，与所述导气管路导通连接，以用于抽离所述导气管路的气体使得所述开孔产生吸力；至少一送料机构，用于输送若干个构图颗粒；机械手，与所述主控单元连接，用于从所述送料机构对应抓取所述构图颗粒并背面朝上地放置于相对的所述凹槽上，以形成与所述第一预定图案相匹配的第二预定图案；压板，用于将被装饰体压合在所述底板上以使得所述第二预定图案印制在所述被装饰体上。借此，本发明不会轻易导致构图颗粒脱离原位，方便机械手进行各种操作。
附图说明
图1为本发明第一实施例中预定图案印制设备的整体结构示意图；
图2为图1中的局部结构示意图；
图3为图2中的局部放大结构示意图；
图4为本发明第一实施例中预定图案的印制设备的所述卷盘的结构示意图；
图5为本发明第一实施例中卷盘上第一种所述构图颗粒的俯视图；
图6为本发明第一实施例中卷盘上第一种所述构图颗粒的正视图；
图7为本发明第一实施例中卷盘上第二种所述构图颗粒的俯视图；
图8为本发明第一实施例中卷盘上第三种所述构图颗粒的俯视图；
图9为本发明第一实施例中预定图案的印制设备的第一种所述机械手的结构示意图；
图10为本发明第一实施例中预定图案的印制设备的第二种所述机械手的结构示意图；
图11为第二实施例中预定图案印制设备的整体结构示意图；
图12为第二实施例中所述预定图案的印制设备的送料机构的结构示意图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
图1～图3示出本发明优选实施例所述的预定图案的印制设备100，包括有：
主控单元，用于接收第一预定图案。所述主控单元可以是计算机或者单片机或者烧写入所述机械手20内的计算机程序与应用软件等，本实施例优选为计算机。具体而言，可以通过网络传输、设备连接传输等方式向主控单元发送第一预定图案。第一预定图案可以是图片和/或文字等，其内容不受限制。例如，用户使用手机，通过移动网络将需要定制的卡通图案发送给主控单元。
至少一卷盘10，所述卷盘10的卷带102上分布排列有若干个可拆卸的构图颗粒101，如图4。值得提醒的，本发明卷盘10是送料机构，送料机构并不限于卷盘，还可以包括任何构造并可用于输送构图颗粒的送料机构。
至少一机械手20，与所述主控单元连接，用于从卷带102上抓取对应的构图颗粒101固定在底板30上，以形成与所述第一预定图案相对应的第二预定图案。如图，所述第一预定图案呈现为爱心，则主控单元控制机械手20抓取构图 颗粒101在底板30上形成相对应的爱心图案。
至少一压板，用于将被装饰体压合在底板30上，并将所述第二预定图案印制在所述被装饰体上，所述压板具体可与主控单元连接，并由主控单元驱动进行压合。本实施例包括有第一压板41和第二压板42，所述第一压板41尺寸大于第二压板42，可根据被装饰体的尺寸大小选择相应的压板用于印制第二预定图案，例如成人衣物装载在第一压板41上来印制第二预定图案，童装装载在第二压板42来印制第二预定图案。所述构图颗粒101优选是倒放在底板30上，即构图颗粒101的底面倒放固定在底板30上，从而压板将被装饰体压合在构图颗粒101时，使得构图颗粒的底面正对着被装饰体的外表面进行印制。
至少一底板30，用于设置在机械手20和压板的下方，本实施例的所述预定图案的印制设备100还包括有按键控制模块111，用于手动控制所述印制设备100的工作。当然，由于机械手20可在预定范围内活动，因此底板30也可以设置在机械手20的上方、左侧、右侧等，只需要机械手30能够将抓取的构图颗粒101放在底板30上即可。
本实施例优选的是，所述机械手20上设有至少一点胶模块，所述点胶模块用于对构图颗粒101进行涂胶操作，所述机械手20将经所述点胶模块涂胶的构图颗粒101固定于底板30上以形成第二预定图案，所述压板将被装饰体压合底板30以将所述第二预定图案黏贴于所述被装饰体上。所述机械手20在抓取构图颗粒101的同时可启动点胶模块在构图颗粒101上涂胶，具体可将黏胶涂抹在构图颗粒101的背面，并将构图颗粒101底面朝上的放置在底板30上形成第二预定图案，压板将被装饰体压合在底板30上，以将构图颗粒的底面黏贴于被装饰体上。
在其他实施例中，所述预定图案的印制设备100还包括有至少一超声波加热模块，所述超声波加热模块用于对构图颗粒101进行加热操作，所述机械手20将经超声波加热模块加热后的构图颗粒101固定于底板30上以形成所述第二预定图案，所述压板将被装饰体压合底板30以将所述第二预定图案烫印于被装饰体上。
优选的是，每个所述卷盘10上的构图颗粒101设为相同的颜色和/或形状，不同的所述卷盘10上设有相同或者不同的所述构图颗粒101。本实施例中，每个所述卷盘10上设有相同颜色和形状的构图颗粒101，并且不同的卷盘10上分 别设有不同的构图颗粒101。如图1所示，本实施例包括有14个卷盘10，并且每个卷盘10上各自的构图颗粒101相同，不同的卷盘10的构图颗粒101则不尽相同，例如，第一个卷盘10的构图颗粒101呈圆形状，第二个卷盘10的构图颗粒101呈三角状。所述构图颗粒101的顶部设有圆形状或椭圆形状或三角形状或不规则形状。如图5～图8，第一构图颗粒1011的顶部呈圆形状，第二构图颗粒1012的顶部呈椭圆形状，第三构图颗粒1013的顶部呈三角形状。从而印制预定图案可以满足用户定制化需求。值得提醒的是，本发明预定图案的印制设备100的卷盘10的个数，构图颗粒101的形状和大小均不受限制，可以根据实际需求进行设置和调整。
优选的是，本实施例的底板30上设有用于辅助构图的像素矩阵，所述主控单元控制机械手20抓取对应的构图颗粒101固定在所述像素矩阵上，以在所述像素矩阵上形成第二预定图案。所述像素矩阵上设有若干个实体像素点，所述主控单元将所述第一预定图案分解成若干个虚拟像素点，所述主控单元根据所述虚拟像素点的分布位置，控制机械手20抓取对应的构图颗粒101放置在对应的所述实体像素点上，从而使得所述构图颗粒101形成对应的第二预定图案。
优选的是，所述底板30上设有与主控单元连接的滑动机构301，所述主控单元控制滑动机构301将所述底板30滑动至所述压板的正下方，所述压板将被装饰体正对压合在底板30上，以将所述第二预定图案印制于被装饰体上。
优选的是，所述机械手20设置于底板30的上方，且所述机械手20设有横轴移动机构201和纵轴移动机构202。通过所述横轴移动机构201和纵轴移动机构202驱动机械手20在进行移动。具体而言，所述卷盘10的卷带102以及底板30都设于机械手20的下方，所述机械手20抓取卷带102上的构图颗粒101固定于底板30上以形成与第一预定图案相对应的第二预定图案。由于第二预定图案需要再通过压板压合在底板30上来印制于被装饰体上，因此第二预定图案一般呈现为与第一预定图案相反的形状。
进一步地，所述机械手20设有至少一用于吸取构图颗粒101的吸嘴2011，图9示出机械手20的第一种实施例，其包括有一个吸嘴2011。图10示出机械手20的第二种实施例，其包括有两个吸嘴2011。当然也可以是包括有更多的吸嘴2011，从而提升其工作效率。所述吸嘴2011可以是通过气压吸力来抓取构图颗粒101，本实施例更好的是，所述吸嘴2011内设置有点胶装置，从而在吸嘴 2011抓取构图颗粒101的同时，对所述构图颗粒101进行涂胶操作。
本发明预定图案的印制设备100采用机械手20抓取构图颗粒进行拼图，然而由于机械手运动速度较快，且可能产生机械振动，会导致放在面板上的构图颗粒发生位移，从而可能影响形成合格的像素图案。因此，本发明预定图案的印制设备100的所述底板30优选均匀排列设置有若干个凹槽，所述凹槽的底部设置有开孔，所述开孔导通至底板30内的导气管路。所述预定图案的印制设备还包括有负压设备，与导气管路导通连接，以用于抽离导气管路的气体使得开孔产生吸力。所述机械手20与主控单元连接，用于从卷盘10对应抓取构图颗粒并背面朝上地放置于相对的凹槽上，以形成与第一预定图案相匹配的第二预定图案。所述底板30的顶面设为平面或曲面，若干个所述凹槽均匀排列设置在所述底板30的顶面上以形成像素矩阵。这样，本发明预定图案的印制设备100不会轻易导致构图颗粒脱离原位，方便机械手进行各种操作。
更好的是，本发明预定图案的印制设备100还包括有至少一推移机构，所述卷盘10的卷带102安装在所述推移机构上，所述推移机构与主控单元连接，所述主控单元控制推移机构依次在机械手20抓取所述卷带102上构图颗粒101后，牵引并推动所述卷带102向外移动。即机械手20抓取卷带102上的构图颗粒101后，卷带102被推移机构牵引向外拖出，以呈现新的未被拆卸的构图颗粒101，便于机械手20继续抓取，实现自动化操作。
所述构图颗粒101由硅胶材质和/或塑胶材质制成，或者还可以是其他材质制成。
所述被装饰体为衣服、帽子、鞋子、手套、围巾、眼镜、钟表、箱体、玩偶、包体、壁画、针织物、装饰盒和/或装饰壳等。
综上所述，本发明预定图案的印制设备，包括有主控单元、卷盘、机械手、压板和底板，所述主控单元用于接收第一预定图案；所述卷盘的卷带上分布排列有若干个可拆卸的构图颗粒；机械手与主控单元连接，用于从卷带上抓取对应的构图颗粒固定在底板上，以形成与第一预定图案相对应的第二预定图案；所述压板用于将被装饰体压合在底板上并将所述第二预定图案印制在所述被装饰体上。借此，本发明能够自动在被装饰体上印制预定图案，且更为高效。
图11～图12为第二实施例中预定图案印制设备的整体结构示意图，该实施例中共用同一机械手20和负压设备70的第一预定图案的印制设备100和第二 预定图案的印制设备200，其中，所述第一预定图案的印制设备100包括：
主控单元，用于接收第一预定图案。
第一底板30，均匀排列设置有若干个第一凹槽301，所述第一凹槽301的底部设置有第一开孔302，所述第一开孔302导通至第一底板30内的导气管路；其内部的导气管路可以是网状的管道，并与所有的第一开孔302互通；当然也可以是所述第一底板30的内部呈中空结构。
负压设备70，与所述导气管路导通连接，以用于抽离所述导气管路的气体使得第一开孔302产生吸力。
至少一送料机构10，用于输送若干个与第一凹槽301相适配的构图颗粒101。
机械手20，与所述主控单元连接，用于从送料机构10对应抓取所述构图颗粒101并背面朝上地放置于相对的第一凹槽301上，以形成与所述第一预定图案相匹配的第二预定图案；若所述第一预定图案呈现为爱心，则主控单元控制机械手20抓取构图颗粒101在第一底板30上形成相对应的爱心图案；其中，所述主控单元可以是计算机或者单片机或者烧写入所述机械手20内的计算机程序与应用软件等，本实施例优选为计算机。
第一压板50，用于将被装饰体压合在第一底板30上以使得所述第二预定图案印制在所述被装饰体上；通过所述负压设备70抽离所述导气管路的气体使得第一开孔302内外形成大气压强差，进而使得放置在第一凹槽301上的构图颗粒101被牢牢吸附住，有效避免了因机械手20运动速度大或震动等原因而导致被放置的构图颗粒产生偏移，最终才能形成与第一预定图案相适配的第二预定图案。
本实施例的所述第二预定图案的印制设备200与第一预定图案的印制设备100的区别仅在于：所述第二预定图案的印制设备200包括第二底板40，所述第二底板40均匀排列设置有若干个第二凹槽401，所述第二凹槽401的底部设置有第二开孔402，所述第二开孔402导通至第二底板40内的导气管路；并且还包括有第二压板60；其中，所述第一底板30的顶面设为平面，若干个第一凹槽301均匀排列设置在第一底板30的顶面上以形成像素矩阵；第二底板40的顶面设为曲面，若干个第二凹槽401均匀排列设置在第二底板40的顶面上以形成像素矩阵；第一压板50的压合面设为平面，第二压合板60的压合面设为曲 面；通过不同结构的底板和压板形状来满足不同形状的被装饰体的像素印制，如被装饰体为服装则可通过第一底板30进行印制预定图案，如被装饰体为帽子则可通过第二底板40进行印制预定图案。所述主控单元将所述第一预定图案分解成若干个虚拟像素点，所述主控单元根据所述虚拟像素点的分布位置，控制机械手20抓取对应的构图颗粒101放置在对应的所述底板的凹槽上，以拼成与第一预定图案相匹配的像素图案。
优选的，所述第一底板30和/或第二底板40的底部设置有平移机构和/或旋转机构。通过该平移机构和/或旋转机构可驱使所述底板进行移动，以便于机械手20进行各种操作，如机械手20所无法触及的地方可通过驱动底板移动至机械手20的触及范围。如本实施例的第二底板40可以设置旋转机构，使得其顶面的曲面借助旋转到达机械手20所触及的下方，突破了机械手20的活动局限。
本实施例优选的是，在所述机械手20上设有至少一用于对构图颗粒101的背面进行涂胶的点胶模块，所述机械手20将经所述点胶模块涂胶的构图颗粒101固定于第一底板30或第二底板40上以形成第二预定图案，所述第一压板50或第二压板60分别将被装饰体压合第一底板30或第二底板40以将所述第二预定图案黏贴于所述被装饰体上。所述机械手20在抓取构图颗粒101的同时可启动点胶模块在构图颗粒101上涂胶，具体可将黏胶涂抹在构图颗粒101的背面，并将构图颗粒101底面朝上的放置在底板30上形成第二预定图案，第一压板50将被装饰体压合在第一底板30上，第二压板60将被装饰体压合在第二底板40上，以将构图颗粒的底面黏贴于被装饰体上。
在其他实施例中，还包括有至少一超声波加热模块，所述超声波加热模块用于对构图颗粒101进行加热操作，所述机械手20将经超声波加热模块加热后的构图颗粒101放置于第一底板30或第二底板40上以形成所述第二预定图案，所述第一压板50或第二压板60将被装饰体压合第一底板30或第二底板40以将所述第二预定图案烫印于被装饰体上。
更好的是，所述送料机构10设为卷盘，所述卷盘的卷带102上分布排列有若干个可拆卸的所述构图颗粒101。同一卷盘上的所述构图颗粒101的颜色和/或形状相同，不同卷盘上的所述构图颗粒101的颜色和/或形状不同。同一卷盘10上各自的构图颗粒101相同，不同的卷盘10与卷盘10之间的构图颗粒101则不尽相同，例如，第一个卷盘10的构图颗粒101呈圆形状，第二个卷盘10 的构图颗粒101呈三角状；所述构图颗粒101的顶部设有圆形状或椭圆形状或三角形状或不规则形状。优选的是，第一构图颗粒的顶部呈圆形状，第二构图颗粒的顶部呈椭圆形状，第三构图颗粒的顶部呈三角形状；从而印制预定图案可以满足用户定制化需求。
本发明预定图案的印制设备100还包括有至少一推移机构，所述卷盘10的卷带102安装在所述推移机构上，所述推移机构与主控单元连接，主控单元控制所述推移机构依次在机械手20抓取所述卷带102上的所述构图颗粒后，牵引并推动卷带102向外移动。即机械手20抓取卷带102上的构图颗粒101后，卷带102被推移机构牵引向外拖出，以呈现新的未被拆卸的构图颗粒101，便于机械手20继续抓取，实现自动化操作。
本实施例的机械手20竖立设置在两个预定图案的印制设备的中间；在其他实施例中还可以是，所述机械手设置于所述底板的上方，且所述机械手设有横轴移动机构和纵轴移动机构；和/或
所述机械手设有至少一用于吸取所述构图颗粒的吸嘴。
优选的是，所述被装饰体为衣服、帽子、鞋子、手套、围巾、眼镜、钟表、箱体、玩偶、包体、壁画、针织物、装饰盒和/或装饰壳；所述构图颗粒101由硅胶材质和/或塑胶材质制成，或者还可以是其他材质制成。
综上所述，本发明所述的预定图案的印制设备，包括有：主控单元，用于接收第一预定图案；底板，均匀排列设置有若干个凹槽，所述凹槽的底部设置有导通至所述底板内的导气管路的开孔；负压设备，与所述导气管路导通连接，以用于抽离所述导气管路的气体使得所述开孔产生吸力；至少一送料机构，用于输送若干个构图颗粒；机械手，与所述主控单元连接，用于从所述送料机构对应抓取所述构图颗粒并背面朝上地放置于相对的所述凹槽上，以形成与所述第一预定图案相匹配的第二预定图案；压板，用于将被装饰体压合在所述底板上以使得所述第二预定图案印制在所述被装饰体上。借此，本发明不会轻易导致构图颗粒脱离原位，方便机械手进行各种操作。
当然，本发明还可有其它多种实施例，在不背离本发明精神及其实质的情况下，熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形，但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。

Claims (20)

  1. 一种预定图案的印制设备，其特征在于，包括有：
    主控单元，用于接收第一预定图案；
    至少一卷盘，所述卷盘的卷带上分布排列有若干个可拆卸的构图颗粒；
    至少一底板；
    至少一机械手，与所述主控单元连接，用于从所述卷带上抓取对应的所述构图颗粒固定在所述底板上，以形成与所述第一预定图案相对应的第二预定图案；
    至少一压板，用于将被装饰体压合在所述底板上并将所述第二预定图案印制在所述被装饰体上。
  2. 根据权利要求1所述的预定图案的印制设备，其特征在于，所述预定图案的印制设备还包括有至少一超声波加热模块，所述机械手将经所述超声波加热模块加热后的所述构图颗粒固定于所述底板上以形成所述第二预定图案，所述压板将所述被装饰体压合所述底板以将所述第二预定图案烫印于所述被装饰体上。
  3. 根据权利要求1所述的预定图案的印制设备，其特征在于，所述机械手上设有至少一点胶模块，所述机械手将经所述点胶模块涂胶的所述构图颗粒固定于所述底板上以形成所述第二预定图案，所述压板将所述被装饰体压合所述底板以将所述第二预定图案黏贴于所述被装饰体上。
  4. 根据权利要求1所述的预定图案的印制设备，其特征在于，每个所述卷盘上的所述构图颗粒设为相同的颜色和/或形状，不同的所述卷盘上设有相同或者不同的所述构图颗粒。
  5. 根据权利要求1所述的预定图案的印制设备，其特征在于，所述底板上设有用于辅助构图的像素矩阵，所述主控单元控制所述机械手抓取对应的所述构图颗粒固定在所述像素矩阵上，以在所述像素矩阵上形成所述第二预定图案。
  6. 根据权利要求5所述的预定图案的印制设备，其特征在于，所述像素矩阵上设有若干个实体像素点，所述主控单元将所述第一预定图案分解成若干个虚拟像素点，所述主控单元根据所述虚拟像素点的分布位置，控制所述机械手抓取对应的所述构图颗粒放置在对应的所述实体像素点上。
  7. 根据权利要求1所述的预定图案的印制设备，其特征在于，所述底板上 设有与所述主控单元连接的滑动机构，所述主控单元控制所述滑动机构将所述底板滑动至所述压板的正下方，所述压板将所述被装饰体正对压合在所述底板上，以将所述第二预定图案印制于所述被装饰体上。
  8. 根据权利要求1所述的预定图案的印制设备，其特征在于，所述机械手设置于所述底板的上方，且所述机械手设有横轴移动机构和纵轴移动机构；和/或
    所述机械手设有至少一用于吸取所述构图颗粒的吸嘴。
  9. 根据权利要求1所述的预定图案的印制设备，其特征在于，所述预定图案的印制设备还包括有至少一推移机构，所述卷盘的所述卷带安装在所述推移机构上，所述推移机构与所述主控单元连接，所述主控单元控制所述推移机构依次在所述机械手抓取所述卷带上的所述构图颗粒后，牵引并推动所述卷带向外移动。
  10. 根据权利要求1所述的预定图案的印制设备，其特征在于，所述构图颗粒的顶部设有圆形状、椭圆形状、三角形状或不规则形状；或者
    所述被装饰体为衣服、帽子、鞋子、手套、围巾、眼镜、钟表、箱体、玩偶、包体、壁画、针织物、装饰盒或者装饰壳。
  11. 根据权利要求1～10任一项所述的预定图案的印制设备，其特征在于，
    所述底板，均匀排列设置有若干个凹槽，所述凹槽的底部设置有开孔，所述开孔导通至所述底板内的导气管路；
    所述预定图案的印制设备还包括有负压设备，与所述导气管路导通连接，以用于抽离所述导气管路的气体使得所述开孔产生吸力；
    所述机械手，与所述主控单元连接，用于从所述卷盘对应抓取所述构图颗粒并背面朝上地放置于相对的所述凹槽上，以形成与所述第一预定图案相匹配的第二预定图案。
  12. 根据权利要求11所述的预定图案的印制设备，其特征在于，所述底板的顶面设为平面或曲面，若干个所述凹槽均匀排列设置在所述底板的顶面上以形成像素矩阵。
  13. 一种预定图案的印制设备，其特征在于，包括有：
    主控单元，用于接收第一预定图案；
    底板，均匀排列设置有若干个凹槽，所述凹槽的底部设置有开孔，所述开 孔导通至所述底板内的导气管路；
    负压设备，与所述导气管路导通连接，以用于抽离所述导气管路的气体使得所述开孔产生吸力；
    至少一送料机构，用于输送若干个与所述凹槽相适配的构图颗粒；
    机械手，与所述主控单元连接，用于从所述送料机构对应抓取所述构图颗粒并背面朝上地放置于相对的所述凹槽上，以形成与所述第一预定图案相匹配的第二预定图案；
    压板，用于将被装饰体压合在所述底板上以使得所述第二预定图案印制在所述被装饰体上。
  14. 根据权利要求13所述的预定图案的印制设备，其特征在于，所述底板的顶面设为平面或曲面，若干个所述凹槽均匀排列设置在所述底板的顶面上以形成像素矩阵。
  15. 根据权利要求13所述的预定图案的印制设备，其特征在于，所述底板的底部设置有平移机构和/或旋转机构。
  16. 根据权利要求13所述的预定图案的印制设备，其特征在于，所述预定图案的印制设备还包括有至少一超声波加热模块，所述机械手将经所述超声波加热模块加热后的所述构图颗粒固定于所述底板上以形成所述第二预定图案，所述压板将所述被装饰体压合所述底板以将所述第二预定图案烫印于所述被装饰体上。
  17. 根据权利要求13所述的预定图案的印制设备，其特征在于，所述机械手上设有至少一点胶模块，所述机械手将经所述点胶模块涂胶的所述构图颗粒固定于所述底板上以形成所述第二预定图案，所述压板将所述被装饰体压合所述底板以将所述第二预定图案黏贴于所述被装饰体上。
  18. 根据权利要求13所述的预定图案的印制设备，其特征在于，所述送料机构设为卷盘，所述卷盘的卷带上分布排列有若干个可拆卸的所述构图颗粒；同一所述卷盘上的所述构图颗粒的颜色和/或形状相同，不同所述卷盘上的所述构图颗粒的颜色和/或形状不同。
  19. 根据权利要求13所述的预定图案的印制设备，其特征在于，所述预定图案的印制设备还包括有至少一推移机构，所述卷盘的所述卷带安装在所述推移机构上，所述推移机构与所述主控单元连接，所述主控单元控制所述推移机 构依次在所述机械手抓取所述卷带上的所述构图颗粒后，牵引并推动所述卷带向外移动。
  20. 根据权利要求13所述的预定图案的印制设备，其特征在于，所述机械手设置于所述底板的上方，且所述机械手设有横轴移动机构和纵轴移动机构；和/或
    所述机械手设有至少一用于吸取所述构图颗粒的吸嘴。
PCT/CN2019/098831 2018-08-03 2019-08-01 预定图案的印制设备 WO2020025018A1 (zh)

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