WO2020024610A1 - Light source system and light-emitting apparatus - Google Patents

Light source system and light-emitting apparatus Download PDF

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Publication number
WO2020024610A1
WO2020024610A1 PCT/CN2019/081644 CN2019081644W WO2020024610A1 WO 2020024610 A1 WO2020024610 A1 WO 2020024610A1 CN 2019081644 W CN2019081644 W CN 2019081644W WO 2020024610 A1 WO2020024610 A1 WO 2020024610A1
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WIPO (PCT)
Prior art keywords
light
light source
conversion element
source system
homogenizing device
Prior art date
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PCT/CN2019/081644
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French (fr)
Chinese (zh)
Inventor
张贤鹏
胡飞
余新
陈彬
Original Assignee
深圳市绎立锐光科技开发有限公司
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Publication of WO2020024610A1 publication Critical patent/WO2020024610A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/04Refractors for light sources of lens shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/04Optical design
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/22Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
    • F21V7/24Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors characterised by the material
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for

Definitions

  • the present invention relates to the field of light source technology, and in particular, to a light source system and a light emitting device.
  • the tapered optical integrator is widely used because it can reduce the small angle of light and improve the efficiency of light receiving and shaping.
  • the assembly accuracy in the field of miniature light source technology is high. Because the general tapered optical integrator has a symmetrical structure along the optical axis, and its light incident surface and light exit surface have different sizes, that is, the side between the light incident surface and the light exit surface is opposite. The optical axis is tilted, which increases the difficulty of assembly and leads to low assembly accuracy.
  • the present invention provides a light source system.
  • the light source system includes a uniform light device with a polygon cone rod, which can effectively reduce The assembly is difficult and the assembly accuracy is improved.
  • the invention also provides a light emitting device.
  • a light source system includes a first light source, a light conversion element, and a heat dissipation device, wherein the first light source is used to emit a first light; the light conversion element is fixed to a first surface of the heat dissipation device, Configured to receive the first light, and convert at least a portion of the first light into fluorescence having a wavelength different from the first light or change an angular distribution of the first light;
  • the light source system further includes a light homogenizing device for homogenizing the light emitted from the light conversion element.
  • the light homogenizing device includes a polygonal vertebra rod, and the polygonal cone rod includes:
  • a polygonal light incident surface is parallel to the light emitting surface of the light conversion element
  • connection surface between the light incident surface and the light exit surface, and the connection surface is fixed to a second surface of the heat sink.
  • a reflection cup is further provided between the first light source and the light conversion element, and the first light emitted by the first light source passes through the reflection cup to irradiate the light conversion element, and the light conversion The light emitted from the element passes through the light incident surface and enters the light homogenizing device after being reflected by the reflection cup.
  • optical axis of the reflection cup is located between the light conversion element and the optical axis of the light homogenizing device.
  • a mounting groove for mounting the light homogenizing device is provided inside the heat dissipation device, a resist and an elastic member are respectively installed on two opposite side walls of the mounting groove, and the light homogenizing device includes A side surface disposed opposite to the connection surface, and the connection surface and the side surface are fixed in contact with the two side walls through the abutment member and the elastic member, respectively.
  • the light conversion element is a fluorescent sheet, and a size of a light incident surface of the fluorescent sheet is smaller than a size of a light incident surface of the light homogenizing device.
  • the light source system further includes a shaping lens, and the shaping lens is disposed corresponding to the light exit surface of the light homogenizing device, so as to shape and emit light emitted by the light homogenizing device. Between the optical axis of the light incident surface and the optical axis of the light exit surface of the light homogenizing device.
  • the optical axis of the shaping lens is parallel to the connecting surface.
  • a size of a light incident surface of the light uniformity device is smaller than a size of a light emitting surface thereof.
  • the light incident surface of the light homogenizing device has a size of 0.3-1 mm, and / or the light exit surface 162 of the light homogenizing device has a size of 0.5-1.2 mm, and / or the length of the connecting surface is 5-40 mm.
  • a reflection cup is further provided between the first light source and the light conversion element, and the first light emitted by the first light source passes through the reflection cup to irradiate the light conversion element, and the light conversion The light emitted by the element passes through the reflection cup and enters the light homogenizing device after being reflected by the reflection cup.
  • the outer diameter of the reflection cup is 20-30 mm, and / or the size of the light exit surface of the light conversion element. It is 0.2-0.7mm.
  • the shape of the light exit surface and the light entrance surface of the light homogenizing device is the same.
  • the light homogenizing device includes a light emitting portion, the light emitting surface of the polygonal cone rod and the light incident surface of the light emitting portion are connected to each other and have the same outer contour, and the light emitting surface of the light emitting portion is circular.
  • the light incident on the light incident surface of the polygonal cone rod is emitted from the light exit surface of the light exit portion.
  • the light exit surface of the light exit portion and the light exit surface of the polygon cone rod are the same; or the light exit surface of the light exit portion is tangent to the light exit surface of the polygon cone rod.
  • a light emitting device includes the light source system according to any one of the above.
  • connection surface is vertically connected between the light incident surface and the light emitting surface, which can ensure the positioning accuracy of the light incident surface and the light emitting surface of the light homogenizing device.
  • To further improve the positioning accuracy of the connection surface thereby helping to improve the assembly convenience, assembly accuracy, processing convenience, and production efficiency of the light uniformity device.
  • FIG. 1 is a schematic structural diagram of a light source system according to an embodiment of the present invention.
  • FIG. 2 is three views of a light homogenizing device provided by the first embodiment.
  • FIG. 3 is a schematic diagram of a horizontal casting mold of the light uniformizing device array shown in FIG. 2.
  • FIG. 4 is a side view of a horizontal mold of the light homogenizing device array shown in FIG. 3.
  • FIG. 5 is a schematic diagram of a far-field angle of the light source system using the uniformity device shown in FIG. 2.
  • FIG. 6 is a schematic diagram of the far field illumination distribution of the light source system using the uniformity device shown in FIG. 2.
  • FIG. 7 is a schematic diagram of the color coordinate distribution of the far-field CIE color gamut space of the light source system using the uniformity device shown in FIG. 2.
  • FIG. 8 is three views of a light homogenizing device according to a second embodiment.
  • FIG. 9 is a schematic diagram of the far field illumination distribution of the light source system using the uniformity device shown in FIG. 8.
  • FIG. 10 is a schematic diagram of the color coordinate distribution in the far-field CIE color gamut space of the light source system using the uniformity device shown in FIG. 8.
  • Light source system 100 First light source 110 Reflection cup 130 Light conversion element 140 Heat sink 150 Resist 153 Elastic piece 154 Uniform light device 160, 260 Polygon cone 260a Light department 260b Incident surface 161 Light surface 162, 262b Connecting surface 163, 263 side 164 Plastic lens 170 Upper mold 710 Lower mold 720 supporting item 730
  • FIG. 1 is a schematic structural diagram of a light source system according to an embodiment of the present invention.
  • the light source system 100 provided by the present invention can be applied to a lighting device, such as a portable light source, a general home lighting source, and other lighting equipment.
  • the light source system 100 includes a first light source 110, a light conversion element 140, a heat dissipation device 150, and a light homogenizing device 160.
  • the first light source 110 is configured to emit first light.
  • the light conversion element 140 is fixed to the first surface of the heat dissipation device 150, and is configured to receive the first light and convert at least part of the first light into fluorescence (or called a laser receiving light) having a wavelength different from the first light. ) Or change the angular distribution of the first light.
  • the light homogenizing device 160 for homogenizing the light emitted from the light conversion element 140 is fixed on the second surface of the heat sink 150.
  • the first light source 110 may be a blue light source, which emits blue first light. It can be understood that the first light source 110 is not limited to a blue light source, and the first light source 110 may also be a purple light source, a red light source, or a green light source.
  • the light emitter in the first light source 110 is a blue laser, and is configured to emit a blue laser light as the first light. It can be understood that the first light source 110 is provided with one or two blue lasers or a blue laser array, and the number of the lasers can be selected according to actual needs.
  • the first light source 110 further includes a light homogenizing device, and the light homogenizing device is configured to uniformly irradiate the first light to the light conversion element 140.
  • the light homogenizing device may be a fly-eye lens or an optical integrator. It can be understood that this feature is not necessary, especially in a miniaturized light source device, because the propagation distance is short, the light emitted from the first light source is directly incident on the light conversion element 140 after being collimated.
  • the light conversion element 140 is a fluorescent sheet or a fluorescent layer provided on the surface of the heat sink 150.
  • the light conversion element 140 is a reflective fluorescent sheet / layer, and a reflective structure is provided on the side facing away from the incident surface.
  • the reflection structure may be a metal reflection layer / film, or other reflection layers such as a diffuse reflection layer.
  • the fluorescent sheet / layer absorbs at least part of the first light and emits fluorescence having a wavelength distribution different from that of the first light.
  • the fluorescent sheet / layer may be either fluorescent silica gel, fluorescent glass, or fluorescent ceramic.
  • the fluorescent silica gel is an organic phosphor layer formed by bonding phosphors with an organic adhesive such as silica gel / resin, and is not limited to using silica gel as an adhesive.
  • Fluorescent glass is an inorganic fluorescent powder layer formed by bonding a fluorescent powder after the glass powder is softened. Among them, silica gel, resin, and glass powder act as adhesives.
  • the fluorescent ceramic is, for example, a pure-phase fluorescent ceramic or a multi-phase fluorescent ceramic.
  • Pure-phase fluorescent ceramics can be various oxide ceramics, nitride ceramics, or oxynitride ceramics, and a light-emitting center is formed by adding a trace amount of an activator element (such as a lanthanide element) during the ceramic preparation process. Because the doping amount of the activator element is generally small (generally less than 1%), such fluorescent ceramics are usually transparent or translucent luminescent ceramics.
  • the pure phase fluorescent ceramic has a polycrystalline structure, and the fluorescent sheet can also be a fluorescent single crystal. The fluorescent single crystal has better light transmission properties, and is generally colored and transparent, and has high thermal conductivity.
  • Multi-phase fluorescent ceramics use transparent / translucent ceramics as a matrix, and fluorescent ceramic particles (such as phosphor particles) are distributed in the ceramic matrix.
  • the transparent / translucent ceramic matrix can be various oxide ceramics (such as alumina ceramics, Y 3 Al 5 O 12 ceramics), nitride ceramics (such as aluminum nitride ceramics), or oxynitride ceramics.
  • the role of the ceramic matrix is to Light and heat are conducted so that the excitation light can be incident on the fluorescent ceramic particles and the received laser light can be emitted from the multi-phase fluorescent ceramics; the fluorescent ceramic particles assume the main luminous function of the fluorescent ceramics and are used to absorb the excitation light and convert it To be affected by laser.
  • the crystal grain size of the fluorescent ceramic particles is large, and the doping amount of the activator element is large (such as 1 to 5%), which makes the luminous efficiency high; and the fluorescent ceramic particles are dispersed in the ceramic matrix to avoid being located in the fluorescent ceramic.
  • Scattering particles can be further added to each of the above fluorescent sheets / layers, so that the scattering particles are distributed in the fluorescent sheet / layer.
  • the role of the scattering particles is to enhance the scattering of the excitation light in the luminescent ceramic layer, thereby increasing the optical path of the excitation light in the wavelength conversion layer, so that the light utilization rate of the excitation light is greatly improved, and the light conversion efficiency is improved.
  • the scattering particles can be scattering particles, such as alumina, yttrium oxide, zirconia, lanthanum oxide, titanium oxide, zinc oxide, barium sulfate, etc., can be either a single material scattering particle, or a combination of two or more It is characterized by its apparent white color, which can scatter visible light, and its material is stable and can withstand high temperatures.
  • the particle size and the wavelength of the excitation light are between the next order of magnitude.
  • Scattering particles can also be replaced with pores of the same size, and the light is scattered by using the refractive index difference between the pores and the matrix or the adhesive to achieve total reflection.
  • the fluorescent ceramic may also be another composite ceramic layer, and the composite ceramic layer is different from the above-mentioned multi-phase fluorescent ceramic only in that the ceramic matrix is different.
  • the ceramic matrix is a pure phase fluorescent ceramic, that is, the ceramic matrix itself has an activator, which can emit laser light under the irradiation of excitation light.
  • the fluorescent ceramic particles and the fluorescent ceramic matrix are used to emit light, which further improves the luminous efficiency.
  • the ceramic matrix has a certain amount of activator doping, the doping amount is low, which can ensure that the ceramic matrix has sufficient light transmission.
  • scattering particles or pores can also be added to enhance internal scattering.
  • the light-emitting material (such as phosphor) of the fluorescent sheet / layer is not limited to a single material, and may also be a combination of multiple materials, or may be a superimposed combination of multiple material layers.
  • the volume distribution of the light emitting center in the wavelength conversion layer is not limited to a uniform distribution, and may be a non-uniform distribution such as a gradient distribution.
  • the light conversion element 140 may be replaced with a scattering element.
  • the scattering element is used to change the light distribution of the first light, thereby eliminating the coherence of the first light.
  • the scattering element may be a diffusion sheet, such as an aluminum oxide diffuse reflection sheet, to convert the first light incident on the light conversion element 140. Light distributed for Lambert.
  • the first light source is an RGB three-color laser light source
  • the laser light can be de-coherent through the function of the light conversion element of the scattering element to obtain a uniform, non-speckle white illumination light beam.
  • the first light source is a monochromatic pure laser light source
  • the laser light can be de-coherent through the action of the light conversion element of the scattering element to obtain a uniform, non-speckle, monochromatic illumination beam.
  • the heat dissipation device 150 includes a heat source heat conducting portion and a heat dissipation fin which are thermally connected to each other.
  • the heat dissipation fin is disposed on a side of the heat source heat conducting portion away from the light conversion element.
  • the heat-conducting part of the heat source is thermally connected to the heat source, and the heat generated by the heat source is sequentially transferred to the air through the heat-conducting part of the heat source and the radiating fins.
  • the heat-conducting part of the heat source is a heat sink, and the heat source is the light conversion element 140.
  • the first light is continuously irradiated to a predetermined area on the light conversion element 140 to generate illumination light, which causes the light conversion element 140 to generate heat and generate more light.
  • Heat
  • the heat source heat conducting portion is a metal heat sink having excellent heat dissipation performance, and the metal heat sink is also used to prevent light on the light conversion element 140 side from being transmitted through the heat dissipation device 150 to the shaping lens 170.
  • the heat dissipation device 150 includes a first surface for mounting the light conversion element 140 and a second surface for mounting the light uniformity device 160.
  • the heat sink 150 is provided with a mounting groove therein, the light homogenizing device 160 is provided inside the mounting groove, the second surface is a side wall of the mounting groove, and the first surface is adjacent to the second surface.
  • the heat dissipation device 150 is not provided with a mounting groove, and both sides of the light uniformity device 160 are respectively provided with a heat dissipation device 150 and a light blocking element.
  • the first surface is spaced from the second surface.
  • a reflection cup 130 is disposed between the first light source 110 and the light conversion element 140.
  • the first light emitted by the first light source 110 passes through the reflection cup 130 to illuminate the light conversion element 140, and the fluorescence emitted by the light conversion element 140 is reflected.
  • the reflection from the cup 130 enters the light homogenizing device 160.
  • the opening of the reflection cup 130 faces the light conversion element 140
  • the bottom of the reflection cup 130 faces the first light source 110
  • a reflective material is provided on the inner wall of the reflection cup 130
  • a light entrance hole is provided at a position away from the optical axis of the bottom.
  • a light is irradiated to the light conversion element 140 through the light incident hole.
  • Most of the fluorescence is reflected by the reflection cup 130 and then incident on the light homogenizing device 160.
  • a part of the fluorescence leaks through the light entrance hole from the bottom of the reflection cup 130 toward the side of the first light source 110, and the size of the light entrance hole is equivalent to the size of the first light beam, thereby reducing fluorescence emitted from the light entrance hole.
  • an optical film such as a spectral filter
  • a spectral filter is disposed in the light incident hole of the reflection cup 130 to transmit the first light to reflect the fluorescence.
  • the outer diameter of the reflection cup 130 is 20-30 mm.
  • other guiding devices known in the art such as a mirror, a spectroscopic filter, a condensing lens, a relay lens, etc. may also be used in place of the reflection cup 130 to convert the light.
  • the light emitted from the element 140 is guided to the light homogenizing device 160.
  • FIG. 2 is a three-view diagram of the light homogenizing device 160 provided by the first embodiment.
  • the light homogenizing device 160 may be a solid structure or a hollow structure.
  • the light homogenizing device 160 is a polygonal cone rod.
  • the light homogenizing device 160 includes a light incident surface 161, a light emitting surface 162, and a plurality of side surfaces connected between the light incident surface 161 and the light emitting surface 162. Further, the light incident surface 161 is polygonal, and the light exit surface 162 is opposite to the light incident surface 161.
  • the light incident surface 161 and the light emitting surface of the light conversion device 140 are parallel to each other, so as to prevent the light emitted by the light homogenizing device 160 from deviating from the main optical axis of the light source system 100, which is helpful to simplify the arrangement of the internal components of the light source system 10.
  • the size of the light exit surface 162 of the light homogenizing device 160 is larger than that of the light entrance surface 161, which is beneficial to reduce the light exit angle and improve the light collection and shaping efficiency.
  • the shape of the light emitting surface 162 and the light incident surface 161 are the same, and both are square.
  • the aspect ratio of the uniform light device 160 is greater than 10 to obtain an ideal uniform light effect.
  • the aspect ratio is the ratio of the longest diameter passing through the inside of the light homogenizing device 160 and the longest diameter perpendicular to it.
  • the size of the light entrance surface 161 is 0.3-1 mm
  • the size of the light exit surface 162 is 0.5-1.2 mm
  • the length of the connection surface 163 is 5-40 mm.
  • the above “sizes” are all side lengths.
  • the light incident surface 161 and the light exit surface 162 can also be in any shape of a circle, a triangle, a strip, or other regular or irregular polygons, and are not limited thereto.
  • the “size” refers to the diameter of the largest inscribed circle or the smallest circumscribed circle of the light incident surface 161 and the light exit surface 162.
  • FIG. 3 is a schematic view of a horizontal casting mold of the light homogenizing device 160 array shown in FIG. 2, and FIG. 4 is a side view of the horizontal casting mold of the light homogenizing device 160 array shown in FIG. 3.
  • the processing mode of the casting mold can ensure the demolding accuracy and the surface finish of the mold, a large number of minute uniformity devices 160 can be obtained through the array method at one time, and the ideal smooth surface characteristics can be obtained.
  • a support or grouting port is also needed to improve the molding efficiency. After the mold is completed, the support is subtracted by mechanical thinning and polishing to obtain the desired optical performance.
  • an upright mold that is, the light exit surface of the conical optical integrator and the support plane are kept horizontally.
  • This casting method has the problem of demolding; when the mold is small in size, the shrinkage of the material or other stress problems during the grouting process can also easily cause the tapered optical integrator to collapse; when the support is thinned, it is also prone to mechanical stress. The non-uniformity causes the tapered optical integrator to break.
  • coaxial conical optical integrators have coaxial characteristics, that is, the geometric central axis of the light-entry surface and the light-exit surface are consistent.
  • the coaxial conical optical integrator can solve the technical problems of the vertical mold by the horizontal array mold.
  • Transverse casting means that one side of the coaxial conical optical integrator and the supporting plane are kept horizontal during the casting.
  • the lateral mold will cause the problem of demodulation interference at the light entrance end of the coaxial conical optical integrator.
  • the problem of the horizontal casting method is that the bottom surface thinning process formed near the supporting plane cannot be performed in an array, or can only be thinned in a single row.
  • the plurality of side surfaces connected between the light incident surface 161 and the light exit surface 162 include a connection surface 163 and a side surface 164 disposed opposite to the connection surface 163, and the connection surface 163 is vertically connected to the light incident light.
  • the light homogenizing device 160 has a right-angled trapezoidal cross section along its optical axis and perpendicular to the connection surface 163.
  • the light homogenizing device 160 provided by the embodiment of the present invention can solve the above-mentioned manufacturing problems.
  • the upper mold 710, the lower mold 720, and the supporting member 730 are used in the casting process, wherein the supporting member 730 is embedded in the lower portion.
  • the light homogenizing device 160 is formed between the support member 730 and the upper mold 710, and the connection surface 163 of the light homogenizing device 160 is parallel to the surface of the support member 730.
  • the corresponding position of the upper mold 710 can be changed to a wax seal to maintain the overall flatness and fixation. Then, the uniformity device 160 is thinned from the bottom to the top until the support 730 is removed, and finally polished to obtain a plurality of uniform light. ⁇ 160 ⁇ Device 160.
  • connection surface 163 of the light homogenizing device 160 is formed on the surface of the support 730. Because the cross section of the light homogenizing device 160 along its optical axis and perpendicular to the connection surface 163 is a right-angle trapezoid, compared to the coaxial conical optical integrator rod, uniformity is avoided.
  • the demolding interference of the light device 160 can also perform array thinning on the array of the light uniformity device 160, which is beneficial to improving the processing convenience and production efficiency of the light uniformity device 160.
  • the heat sink 150 is provided with a mounting groove, and the light homogenizing device 160 is fixed in the mounting groove in the heat sink 150.
  • the two opposite side walls of the mounting groove are respectively A resisting member 153 and an elastic member 154 are installed, and the connecting surface 163 and the side surface 164 are fixed in contact with the two side walls through the resisting member 153 and the elastic member 154, respectively.
  • the connecting surface 163 may be fixed to the second surface by two fixing members.
  • the connecting surface 163 is vertically connected between the light incident surface 161 and the light emitting surface 162, which can ensure the positioning accuracy of the light incident surface 161 and the light emitting surface 162 of the light homogenizing device 160, and further improve the positioning accuracy of the connecting surface 163, which is conducive to improving uniformity.
  • the assembly convenience, assembly accuracy, processing convenience, and production efficiency of the optical device 160 is vertically connected between the light incident surface 161 and the light emitting surface 162, which can ensure the positioning accuracy of the light incident surface 161 and the light emitting surface 162 of the light homogenizing device 160, and further improve the positioning accuracy of the connecting surface 163, which is conducive to improving uniformity.
  • FIG. 5 is a schematic diagram of the far field angle of the light source system 100 applying the uniformity device 160 shown in FIG. 2
  • FIG. 6 is a far field diagram of the light source system 100 applying the uniformity device 160 shown in FIG. 2.
  • FIG. 7 is a schematic diagram of illuminance distribution
  • FIG. 7 is a schematic diagram of a far-field CIE color gamut spatial color coordinate distribution of the light source system 100 using the uniformity device 160 shown in FIG. 2.
  • the light homogenizing device 160 adjusts the exit angle of the incident fluorescence (Lambertian distribution).
  • the uniformity effect of the light uniformity device 160 on the color and illuminance of the light is better.
  • the light emitted from the square light exit surface of the light homogenizing device 160 forms a corresponding square light spot in the far field, and the illuminance of the light spot is concentrated at 25-35 Lux; the color coordinates of the square light spot are concentrated near (0.4, 0.4).
  • the illumination of the mixed primary colors is close to white.
  • the light source system 100 further includes a shaping lens 170, which is disposed corresponding to the light exit surface 162 (FIG. 2) of the light homogenizing device 160 to shape and emit the light emitted by the light homogenizing device 160. It can be understood that the light source system 100 may further include other optical elements commonly used in the art, and details are not described herein.
  • the size of the light incident surface of the light conversion element 140 is smaller than the size of the light incident surface 161 (FIG. 2) of the light uniformity device 160, so that a larger proportion of the fluorescence emitted by the light conversion element 140 is reflected back to the light uniformity device 160 to reduce light energy. loss.
  • the light incident surface size of the light conversion element 140 ranges from 0.2 to 0.7 mm.
  • the optical axis of the reflection cup 130 is located between the light conversion element 140 and the optical axis of the light homogenizing device 160, and the optical axis of the shaping lens 170 is located at the geometric center of the light incident surface 161 and the light emitting surface 162a of the light homogenizing device 160 Therefore, the position and shape of the light spot of the light source system 100 are corrected, so that the maximum brightness position of the light emitted by the light source system is located on the main optical axis of the light.
  • the light homogenizing device 260 differs from the light homogenizing device 160 mainly in that the light homogenizing device 260 includes a polygonal cone rod 260a and a light emitting portion 260b connected to each other.
  • the light homogenizing device 260 is a one-piece structure. It can be understood that, in other embodiments, the polygonal tapered rod 260a and the light emitting portion 260b are respectively fixedly connected and integrated after being formed.
  • the light exit surface of the polygon cone bar 260a and the light entrance surface of the light exit portion 260b are connected to each other and have the same outer contour.
  • the light exit surface 262b of the light exit portion 260b is the light exit surface of the light homogenizing device 260 and has a circular shape.
  • the surface is a light incident surface of the light homogenizing device 260.
  • the size of the light emitting surface 262b indicates the maximum inscribed circle diameter of the light surface 262b.
  • the light emitting surface 262b of the light emitting unit 260b has a circular shape, so that the light spot of the light emitted from the light source system 100 is a circular spot, which meets the lighting requirements of general lighting sources.
  • the polygonal tapered rod 260a in this embodiment has the same structure and function as the light homogenizing device 160 in the first embodiment.
  • the specific solutions applicable to the uniform light device 160 in the first embodiment can also be correspondingly applied to the polygonal cone rod 260a in the second embodiment, in order to save space and avoid repetition. For the sake of brevity, I will not repeat them here.
  • the light exit surface 262b of the light exit portion 260b has the same light exit aperture as the light exit surface of the polygon cone bar 260a, that is, the diameter of the light exit surface 262b of the light exit portion 260b is equal to the side length of the light exit surface of the polygon cone bar 260a.
  • the light-emitting surface 262b of the light-emitting portion 260b is tangent to the connecting surface 263, so that the connecting surface 263 is vertically connected between the light-emitting surface 262b and the light-incident surface of the polygonal tapered rod 260a, thereby ensuring the light entering device 260
  • the positioning accuracy of the light surface and the light emitting surface, and the positioning accuracy of the connection surface 263 are improved, which is beneficial to improving the assembly convenience, assembly accuracy, processing convenience, and production efficiency of the light uniformity device 160.
  • FIG. 9 is a schematic diagram of the far field illumination distribution of the light source system 100 using the uniformity device 260 shown in FIG. 8.
  • FIG. CIE color gamut space color coordinate distribution diagram The uniformity device 260 has a better uniformity effect on the color and illuminance of light.
  • the circular light emitting surface of the uniform light device 260 forms a corresponding circular light spot in the far field, and the illuminance of the light spot is concentrated at 25-35 Lux; the color coordinates in the circular light spot are concentrated near (0.4, 0.4), The illumination of the three primary colors is close to white.

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Abstract

Disclosed are a light source system (100) and a light-emitting apparatus. The light source system (100) comprises: a first light source (110), a light conversion element (140), a heat dissipation device (150) and a light homogenizing device (160), wherein the first light source (110) is used for emitting first light; the light conversion element (140) is used for receiving the first light and converting some of the first light into fluorescence, and the light conversion element (140) is fixed to a first surface of the heat dissipation device (150); and the light homogenizing device (160) comprises a polygonal tapered rod. The polygonal tapered rod comprises: a polygonal light entry face (161) parallel to a light exiting face of the light conversion element (140); a light exiting face (162) having dimensions different from that of the light entry surface (161); and a connecting face (163) perpendicularly connected between the light entry face (161) and the light exiting face (162), the connecting face (163) being fixed to a second surface of the heat dissipation device (150). The connecting face (163) is perpendicularly connected between the light entry face (161) and the light exiting face (162) of the light homogenizing device (160), thereby facilitating the improvement in assembly convenience and precision, processing easiness and production efficiency of the light homogenizing device (160).

Description

光源系统及发光装置Light source system and light emitting device 技术领域Technical field
本发明涉及光源技术领域,尤其涉及一种光源系统及发光装置。The present invention relates to the field of light source technology, and in particular, to a light source system and a light emitting device.
背景技术Background technique
本部分旨在为权利要求书中陈述的本发明的具体实施方式提供背景或上下文。此处的描述不因为包括在本部分中就承认是现有技术。This section is intended to provide a background or context to the specific embodiments of the invention that are set forth in the claims. The description herein is not admitted to be prior art by inclusion in this section.
在照明和显示技术领域,锥形光学积分棒由于其能够实现减出光小角度、提升收光整形效率,得到广泛的应用。In the field of lighting and display technology, the tapered optical integrator is widely used because it can reduce the small angle of light and improve the efficiency of light receiving and shaping.
然而,在微型光源技术领域,如小型光学系统中,随着整个光源装置的缩小,锥形光学积分棒的制造难度加大,不仅原材料在制造中的强度难以承受光学积分棒在光轴方向的自重力,而且成型后的光学面加工也因器件变小而易折断。However, in the field of miniature light source technology, such as small optical systems, with the shrinking of the entire light source device, the manufacturing of tapered optical integrator rods becomes more difficult. Self-gravity, and the optical surface processing after molding is also easy to break because the device becomes smaller.
而且,微型光源技术领域的装配精度要求高,由于一般的锥形光学积分棒为沿光轴对称结构,并且其入光面与出光面尺寸不同,即入光面与出光面之间的侧面相对于光轴倾斜设置,从而增大了装配难度,并导致其装配精度不高。Moreover, the assembly accuracy in the field of miniature light source technology is high. Because the general tapered optical integrator has a symmetrical structure along the optical axis, and its light incident surface and light exit surface have different sizes, that is, the side between the light incident surface and the light exit surface is opposite. The optical axis is tilted, which increases the difficulty of assembly and leads to low assembly accuracy.
发明内容Summary of the invention
为解决现有技术中锥形光学积分棒装配难度大,装配精度不高的技术问题,本发明提供一种光源系统,所述光源系统中包括具有多边形锥棒的匀光装置,可以有效减小装配难度并提高装配精度,本发明还提供一种发光装置。In order to solve the technical problems of difficult assembly and low assembly accuracy of the cone optical integrator in the prior art, the present invention provides a light source system. The light source system includes a uniform light device with a polygon cone rod, which can effectively reduce The assembly is difficult and the assembly accuracy is improved. The invention also provides a light emitting device.
一种光源系统,包括:第一光源、光转换元件及散热装置,其中,所述第一光源,用于发出第一光;所述光转换元件,固定于所述散热装置的第一表面,用于接收所述第一光,并将至少部分所述第一光转换为波长不同于所述第一光的荧光或者改变所述第一光的角分布;A light source system includes a first light source, a light conversion element, and a heat dissipation device, wherein the first light source is used to emit a first light; the light conversion element is fixed to a first surface of the heat dissipation device, Configured to receive the first light, and convert at least a portion of the first light into fluorescence having a wavelength different from the first light or change an angular distribution of the first light;
所述光源系统还包括匀光装置,用于对所述光转换元件出射的光线进行匀光,所述匀光装置包括多边形椎棒,所述多边形锥棒包括:The light source system further includes a light homogenizing device for homogenizing the light emitted from the light conversion element. The light homogenizing device includes a polygonal vertebra rod, and the polygonal cone rod includes:
呈多边形的入光面,与所述光转换元件的出光面平行;A polygonal light incident surface is parallel to the light emitting surface of the light conversion element;
与所述入光面尺寸不同出光面;及A light emitting surface having a size different from the light incident surface; and
垂直连接于所述入光面及所述出光面之间的连接面,所述连接面固定于所述散热装置的第二表面。It is vertically connected to a connection surface between the light incident surface and the light exit surface, and the connection surface is fixed to a second surface of the heat sink.
进一步地,所述第一光源与所述光转换元件之间还设置有反射杯,所述第一光源发出的第一光穿过所述反射杯照射至所述光转换元件,所述光转换元件出射的光线经过所述反射杯的反射后穿过所述入光面进入所述匀光装置。Further, a reflection cup is further provided between the first light source and the light conversion element, and the first light emitted by the first light source passes through the reflection cup to irradiate the light conversion element, and the light conversion The light emitted from the element passes through the light incident surface and enters the light homogenizing device after being reflected by the reflection cup.
进一步地,所述反射杯的光轴位于所述光转换元件与所述匀光装置的光轴之间。Further, the optical axis of the reflection cup is located between the light conversion element and the optical axis of the light homogenizing device.
进一步地,所述散热装置内部设置由于用于装设所述匀光装置的安装槽,所述安装槽的相对两侧壁上分别装设有抵持件及弹性件,所述匀光装置包括与所述连接面相对设置的一侧面,所述连接面及所述侧面分别通过所述抵持件及所述弹性件与所述两侧壁相抵接固定。Further, since a mounting groove for mounting the light homogenizing device is provided inside the heat dissipation device, a resist and an elastic member are respectively installed on two opposite side walls of the mounting groove, and the light homogenizing device includes A side surface disposed opposite to the connection surface, and the connection surface and the side surface are fixed in contact with the two side walls through the abutment member and the elastic member, respectively.
进一步地,所述光转换元件为荧光片,所述荧光片的入光面尺寸小于所述匀光装置的入光面尺寸。Further, the light conversion element is a fluorescent sheet, and a size of a light incident surface of the fluorescent sheet is smaller than a size of a light incident surface of the light homogenizing device.
进一步地,所述光源系统还包括整形透镜,所述整形透镜对应所述匀光装置的出光面设置,以对所述匀光装置出射的光线进行整形后出射,所述整形透镜的光轴位于所述匀光装置的入光面的光轴及出光面的光轴之间。Further, the light source system further includes a shaping lens, and the shaping lens is disposed corresponding to the light exit surface of the light homogenizing device, so as to shape and emit light emitted by the light homogenizing device. Between the optical axis of the light incident surface and the optical axis of the light exit surface of the light homogenizing device.
进一步地,所述整形透镜的光轴平行与所述连接面。Further, the optical axis of the shaping lens is parallel to the connecting surface.
进一步地,所述匀光装置的入光面尺寸小于其出光面尺寸。Further, a size of a light incident surface of the light uniformity device is smaller than a size of a light emitting surface thereof.
进一步地,further,
所述匀光装置的入光面尺寸为0.3-1mm,及/或所述匀光装置的出光面162尺寸为0.5-1.2mm,及/或所述连接面长度为5-40mm。The light incident surface of the light homogenizing device has a size of 0.3-1 mm, and / or the light exit surface 162 of the light homogenizing device has a size of 0.5-1.2 mm, and / or the length of the connecting surface is 5-40 mm.
进一步地,所述第一光源与所述光转换元件之间还设置有反射杯,所述第一光源发出的第一光穿过所述反射杯照射至所述光转换元件,所述光转换元件出射的光线经过所述反射杯的反射后穿过所述入光面 进入所述匀光装置,所述反射杯的外径为20-30mm,及/或所述光转换元件的出光面尺寸为0.2-0.7mm。Further, a reflection cup is further provided between the first light source and the light conversion element, and the first light emitted by the first light source passes through the reflection cup to irradiate the light conversion element, and the light conversion The light emitted by the element passes through the reflection cup and enters the light homogenizing device after being reflected by the reflection cup. The outer diameter of the reflection cup is 20-30 mm, and / or the size of the light exit surface of the light conversion element. It is 0.2-0.7mm.
进一步地,所述匀光装置的出光面与入光面的形状相同。Further, the shape of the light exit surface and the light entrance surface of the light homogenizing device is the same.
进一步地,所述匀光装置包括出光部,所述多边形锥棒的出光面与所述出光部的入光面相互连接且外轮廓相同,所述出光部的出光面呈圆形,从所述多边形锥棒的入光面入射的光线从所述出光部的出光面出射。Further, the light homogenizing device includes a light emitting portion, the light emitting surface of the polygonal cone rod and the light incident surface of the light emitting portion are connected to each other and have the same outer contour, and the light emitting surface of the light emitting portion is circular. The light incident on the light incident surface of the polygonal cone rod is emitted from the light exit surface of the light exit portion.
进一步地,所述出光部的出光面与所述多边形锥棒的出光面的通光孔径相同;或者,所述出光部的出光面与所述多边形锥棒的出光面相切。Further, the light exit surface of the light exit portion and the light exit surface of the polygon cone rod are the same; or the light exit surface of the light exit portion is tangent to the light exit surface of the polygon cone rod.
一种发光装置,包括如上任意一项所述光源系统。A light emitting device includes the light source system according to any one of the above.
本发明提供的光源系统的匀光装置中,所述连接面垂直连接于所述入光面及所述出光面之间,能够在保证所述匀光装置的入光面及出光面的定位精度,进一步提高所述连接面的定位精度,从而有利于提高所述匀光装置的装配便利性、装配精度、加工便利性及生产效率。In the light homogenizing device of the light source system provided by the present invention, the connection surface is vertically connected between the light incident surface and the light emitting surface, which can ensure the positioning accuracy of the light incident surface and the light emitting surface of the light homogenizing device. To further improve the positioning accuracy of the connection surface, thereby helping to improve the assembly convenience, assembly accuracy, processing convenience, and production efficiency of the light uniformity device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例/方式技术方案,下面将对实施例/方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例/方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments / modes of the present invention more clearly, the drawings used in the description of the embodiments / modes are briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present invention. For a person of ordinary skill in the art, without drawing creative labor, other drawings may be obtained according to these drawings.
图1为本发明实施方式提供的光源系统的结构示意图。FIG. 1 is a schematic structural diagram of a light source system according to an embodiment of the present invention.
图2为第一实施方式提供的匀光装置的三视图。FIG. 2 is three views of a light homogenizing device provided by the first embodiment.
图3为图2所示的匀光装置阵列的水平铸模示意图。FIG. 3 is a schematic diagram of a horizontal casting mold of the light uniformizing device array shown in FIG. 2.
图4为图3所示的匀光装置阵列的水平铸模侧视图。FIG. 4 is a side view of a horizontal mold of the light homogenizing device array shown in FIG. 3.
图5为光源系统应用图2所示的匀光装置的远场角布示意图。FIG. 5 is a schematic diagram of a far-field angle of the light source system using the uniformity device shown in FIG. 2.
图6为光源系统应用图2所示的匀光装置的远场照度分布示意图。FIG. 6 is a schematic diagram of the far field illumination distribution of the light source system using the uniformity device shown in FIG. 2.
图7为光源系统应用图2所示的匀光装置的远场CIE色域空间色坐标分布示意图。FIG. 7 is a schematic diagram of the color coordinate distribution of the far-field CIE color gamut space of the light source system using the uniformity device shown in FIG. 2.
图8为第二实施方式提供的匀光装置的三视图。FIG. 8 is three views of a light homogenizing device according to a second embodiment.
图9为光源系统应用图8所示的匀光装置的远场照度分布示意图。FIG. 9 is a schematic diagram of the far field illumination distribution of the light source system using the uniformity device shown in FIG. 8.
图10为光源系统应用图8所示的匀光装置的远场CIE色域空间色坐标分布示意图。FIG. 10 is a schematic diagram of the color coordinate distribution in the far-field CIE color gamut space of the light source system using the uniformity device shown in FIG. 8.
主要元件符号说明Explanation of main component symbols
光源系统 Light source system 100100
第一光源 First light source 110110
反射杯 Reflection cup 130130
光转换元件 Light conversion element 140140
散热装置 Heat sink 150150
抵持件Resist 153153
弹性件 Elastic piece 154154
匀光装置 Uniform light device 160、260160, 260
多边形锥棒 Polygon cone 260a260a
出光部 Light department 260b 260b
入光面Incident surface 161161
出光面 Light surface 162、262b162, 262b
连接面Connecting surface 163、263163, 263
侧面 side 164164
整形透镜 Plastic lens 170170
上模具 Upper mold 710710
下模具 Lower mold 720720
支撑件supporting item 730730
如下具体实施方式将结合上述附图进一步说明本发明。The following specific embodiments will further explain the present invention in conjunction with the above drawings.
具体实施方式detailed description
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施例对本发明进行详细描述。需要说明的是,在不冲 突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above-mentioned objects, features, and advantages of the present invention more clearly, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In the following description, many specific details are set forth in order to fully understand the present invention. The described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to limit the invention.
请参阅图1,为本发明实施方式提供的光源系统的结构示意图。本发明提供的光源系统100可以应用于发光装置中,比如便携式光源、普通家居照明光源等照明设备中。Please refer to FIG. 1, which is a schematic structural diagram of a light source system according to an embodiment of the present invention. The light source system 100 provided by the present invention can be applied to a lighting device, such as a portable light source, a general home lighting source, and other lighting equipment.
光源系统100包括:第一光源110、光转换元件140、散热装置150及匀光装置160。其中,第一光源110用于发出第一光。光转换元件140固定于散热装置150的第一表面,用于接收所述第一光,并将至少部分所述第一光转换为波长不同于所述第一光的荧光(或称为受激光)或者改变所述第一光的角分布。用于对光转换元件140出射光线进行匀光的匀光装置160固定于散热装置150的第二表面。The light source system 100 includes a first light source 110, a light conversion element 140, a heat dissipation device 150, and a light homogenizing device 160. The first light source 110 is configured to emit first light. The light conversion element 140 is fixed to the first surface of the heat dissipation device 150, and is configured to receive the first light and convert at least part of the first light into fluorescence (or called a laser receiving light) having a wavelength different from the first light. ) Or change the angular distribution of the first light. The light homogenizing device 160 for homogenizing the light emitted from the light conversion element 140 is fixed on the second surface of the heat sink 150.
具体地,第一光源110可以为蓝色光源,发出蓝色第一光。可以理解的是,第一光源110不限于蓝色光源,第一光源110也可以是紫色光源、红色光源或绿色光源等。本实施方式中,第一光源110中的发光体为蓝色激光器,用于发出蓝色激光作为第一光。可以理解,第一光源110中设置有一个、两个蓝色激光器或设置有蓝色激光器阵列,具体其激光器的数量可以依据实际需要选择。Specifically, the first light source 110 may be a blue light source, which emits blue first light. It can be understood that the first light source 110 is not limited to a blue light source, and the first light source 110 may also be a purple light source, a red light source, or a green light source. In this embodiment, the light emitter in the first light source 110 is a blue laser, and is configured to emit a blue laser light as the first light. It can be understood that the first light source 110 is provided with one or two blue lasers or a blue laser array, and the number of the lasers can be selected according to actual needs.
在一种实施方式中,第一光源110中还包括匀光器件,匀光器件用于将第一光进行匀光后出射至光转换元件140。匀光器件可以为复眼透镜或光学积分棒。可以理解,该特征是非必需的,特别在小型化的光源装置中,由于传播距离短,第一光源的出射光经准直后直接入射到光转换元件140。In one embodiment, the first light source 110 further includes a light homogenizing device, and the light homogenizing device is configured to uniformly irradiate the first light to the light conversion element 140. The light homogenizing device may be a fly-eye lens or an optical integrator. It can be understood that this feature is not necessary, especially in a miniaturized light source device, because the propagation distance is short, the light emitted from the first light source is directly incident on the light conversion element 140 after being collimated.
在本实施方式中,光转换元件140为荧光片,或设置于散热装置 150表面上的荧光层。在本实施方式中,光转换元件140为反射式荧光片/层,其背离入射面一侧设有反射结构。在本发明中,反射结构可以是金属反射层/膜,也可以是漫反射层等其他反射层。荧光片/层吸收至少部分第一光,并出射波长分布不同于第一光的荧光。荧光片/层既可以是荧光硅胶、荧光玻璃,也可以是荧光陶瓷。In this embodiment, the light conversion element 140 is a fluorescent sheet or a fluorescent layer provided on the surface of the heat sink 150. In this embodiment, the light conversion element 140 is a reflective fluorescent sheet / layer, and a reflective structure is provided on the side facing away from the incident surface. In the present invention, the reflection structure may be a metal reflection layer / film, or other reflection layers such as a diffuse reflection layer. The fluorescent sheet / layer absorbs at least part of the first light and emits fluorescence having a wavelength distribution different from that of the first light. The fluorescent sheet / layer may be either fluorescent silica gel, fluorescent glass, or fluorescent ceramic.
在本发明中,荧光硅胶为通过硅胶/树脂等有机粘接剂粘接荧光粉而成层的有机荧光粉层,并不限于使用硅胶作为粘接剂。荧光玻璃为通过玻璃粉软化后粘接荧光粉而成层的无机荧光粉层。其中,硅胶、树脂、玻璃粉充当了粘接剂的作用。荧光陶瓷是例如纯相荧光陶瓷或复相荧光陶瓷。纯相荧光陶瓷具体可以是各种氧化物陶瓷、氮化物陶瓷或氮氧化物陶瓷,通过在陶瓷制备过程中掺入微量的激活剂元素(如镧系元素),形成发光中心。由于一般激活剂元素的掺杂量较小(一般小于1%),该类荧光陶瓷通常是透明或半透明发光陶瓷。一般地,纯相荧光陶瓷为多晶结构,荧光片还可以为荧光单晶,荧光单晶的透光性能更好,一般呈有色透明,其热导率高。复相荧光陶瓷,其以透明/半透明陶瓷作为基质,在陶瓷基质内分布着荧光陶瓷颗粒(如荧光粉颗粒)。透明/半透明陶瓷基质可以是各种氧化物陶瓷(如氧化铝陶瓷、Y 3Al 5O 12陶瓷)、氮化物陶瓷(如氮化铝陶瓷)或氮氧化物陶瓷,陶瓷基质的作用在于对光和热进行传导,使得激发光能够入射到荧光陶瓷颗粒上,并使受激光能够从复相荧光陶瓷中出射;荧光陶瓷颗粒承担荧光陶瓷的主要发光功能,用于吸收激发光并将其转换为受激光。荧光陶瓷颗粒的晶粒粒径较大,而且激活剂元素的掺杂量较大(如1~5%),使得其发光效率高;而且荧光陶瓷颗粒分散于陶瓷基质中,避免了位于荧光陶瓷较深位置的荧光陶瓷颗粒无法被激发光照射到的情况,还避免了纯相荧光陶瓷整体掺杂量较大而导致的激活剂元素浓度中毒的情况,从而提高了荧光陶瓷的发光效率。上述各荧光片/层内还可以进一步增加散射颗粒,使散射颗粒分布于荧光片/层中。散射颗粒的作用在于增强激发光在发光陶瓷层内的散射,从而增大激发光在波长转换层内的光程,使得激发光的光利用率大大提高,提高光转换效率。散射颗粒可以是散射粒子,如氧化铝,氧化钇,氧化锆,氧化 镧,氧化钛,氧化锌,硫酸钡等,既可以是单一材料的散射颗粒,也可以是两种或两种以上的组合,其特点为表观白色,能够对可见光进行散射,而且材料稳定,能够承受高温,粒径与激发光波长处于上下一个数量级之间。散射颗粒还可以替换为同尺寸的气孔,利用气孔与基质或粘接剂的折射率差实现全反射从而对光进行散射。荧光陶瓷还可以是另外一种复合陶瓷层,该复合陶瓷层与上述复相荧光陶瓷的区别仅在于陶瓷基质不同。其陶瓷基质是纯相的荧光陶瓷,即陶瓷基质本身具有激活剂,能够在激发光的照射下发出受激光。该技术方案综合了上述复相荧光陶瓷的发光陶瓷颗粒具有高发光效率的优势以及上述纯相的荧光陶瓷具有发光性能的优势,同时利用荧光陶瓷颗粒与荧光陶瓷基质进行发光,进一步提高了发光效率,而且该陶瓷基质虽然具有一定的激活剂掺杂量,但是掺杂量较低,能够保证该陶瓷基质具有足够的透光性。在该波长转换层中,同样可以增加散射颗粒或气孔增强内部散射。荧光片/层的发光材料(例如荧光粉)不限于是单一材料,也可以是多种材料的组合,也可以是多种材料层的叠加组合。波长转换层内的发光中心的体分布不限于均匀分布,还可以是梯度分布等非均匀分布。 In the present invention, the fluorescent silica gel is an organic phosphor layer formed by bonding phosphors with an organic adhesive such as silica gel / resin, and is not limited to using silica gel as an adhesive. Fluorescent glass is an inorganic fluorescent powder layer formed by bonding a fluorescent powder after the glass powder is softened. Among them, silica gel, resin, and glass powder act as adhesives. The fluorescent ceramic is, for example, a pure-phase fluorescent ceramic or a multi-phase fluorescent ceramic. Pure-phase fluorescent ceramics can be various oxide ceramics, nitride ceramics, or oxynitride ceramics, and a light-emitting center is formed by adding a trace amount of an activator element (such as a lanthanide element) during the ceramic preparation process. Because the doping amount of the activator element is generally small (generally less than 1%), such fluorescent ceramics are usually transparent or translucent luminescent ceramics. Generally, the pure phase fluorescent ceramic has a polycrystalline structure, and the fluorescent sheet can also be a fluorescent single crystal. The fluorescent single crystal has better light transmission properties, and is generally colored and transparent, and has high thermal conductivity. Multi-phase fluorescent ceramics use transparent / translucent ceramics as a matrix, and fluorescent ceramic particles (such as phosphor particles) are distributed in the ceramic matrix. The transparent / translucent ceramic matrix can be various oxide ceramics (such as alumina ceramics, Y 3 Al 5 O 12 ceramics), nitride ceramics (such as aluminum nitride ceramics), or oxynitride ceramics. The role of the ceramic matrix is to Light and heat are conducted so that the excitation light can be incident on the fluorescent ceramic particles and the received laser light can be emitted from the multi-phase fluorescent ceramics; the fluorescent ceramic particles assume the main luminous function of the fluorescent ceramics and are used to absorb the excitation light and convert it To be affected by laser. The crystal grain size of the fluorescent ceramic particles is large, and the doping amount of the activator element is large (such as 1 to 5%), which makes the luminous efficiency high; and the fluorescent ceramic particles are dispersed in the ceramic matrix to avoid being located in the fluorescent ceramic. The situation that the fluorescent ceramic particles at a deeper position cannot be irradiated by the excitation light, and also avoids the poisoning of the activator element concentration caused by the large doping amount of the pure phase fluorescent ceramic, thereby improving the luminous efficiency of the fluorescent ceramic. Scattering particles can be further added to each of the above fluorescent sheets / layers, so that the scattering particles are distributed in the fluorescent sheet / layer. The role of the scattering particles is to enhance the scattering of the excitation light in the luminescent ceramic layer, thereby increasing the optical path of the excitation light in the wavelength conversion layer, so that the light utilization rate of the excitation light is greatly improved, and the light conversion efficiency is improved. The scattering particles can be scattering particles, such as alumina, yttrium oxide, zirconia, lanthanum oxide, titanium oxide, zinc oxide, barium sulfate, etc., can be either a single material scattering particle, or a combination of two or more It is characterized by its apparent white color, which can scatter visible light, and its material is stable and can withstand high temperatures. The particle size and the wavelength of the excitation light are between the next order of magnitude. Scattering particles can also be replaced with pores of the same size, and the light is scattered by using the refractive index difference between the pores and the matrix or the adhesive to achieve total reflection. The fluorescent ceramic may also be another composite ceramic layer, and the composite ceramic layer is different from the above-mentioned multi-phase fluorescent ceramic only in that the ceramic matrix is different. The ceramic matrix is a pure phase fluorescent ceramic, that is, the ceramic matrix itself has an activator, which can emit laser light under the irradiation of excitation light. This technical solution combines the advantages of the above-mentioned luminescent ceramic particles of the multi-phase fluorescent ceramic with high luminous efficiency and the advantages of the luminescent properties of the above-mentioned pure-phase fluorescent ceramic. At the same time, the fluorescent ceramic particles and the fluorescent ceramic matrix are used to emit light, which further improves the luminous efficiency. In addition, although the ceramic matrix has a certain amount of activator doping, the doping amount is low, which can ensure that the ceramic matrix has sufficient light transmission. In the wavelength conversion layer, scattering particles or pores can also be added to enhance internal scattering. The light-emitting material (such as phosphor) of the fluorescent sheet / layer is not limited to a single material, and may also be a combination of multiple materials, or may be a superimposed combination of multiple material layers. The volume distribution of the light emitting center in the wavelength conversion layer is not limited to a uniform distribution, and may be a non-uniform distribution such as a gradient distribution.
在另一种实施方式中,光转换元件140可以替换为散射元件。散射元件用于改变第一光的光分布,从而消除第一光的相干性,优选地,散射元件可以是散射片,如氧化铝漫反射片,将入射到光转换元件140的第一光转化为朗伯分布的光。当第一光源为RGB三色激光光源时,通过散射元件的光转换元件的作用,能够对激光进行消相干,得到均匀、无散斑的白色照明光束。当第一光源为单色纯激光光源时,通过散射元件的光转换元件的作用,能够对激光进行消相干,得到均匀、无散斑的单色照明光束。In another embodiment, the light conversion element 140 may be replaced with a scattering element. The scattering element is used to change the light distribution of the first light, thereby eliminating the coherence of the first light. Preferably, the scattering element may be a diffusion sheet, such as an aluminum oxide diffuse reflection sheet, to convert the first light incident on the light conversion element 140. Light distributed for Lambert. When the first light source is an RGB three-color laser light source, the laser light can be de-coherent through the function of the light conversion element of the scattering element to obtain a uniform, non-speckle white illumination light beam. When the first light source is a monochromatic pure laser light source, the laser light can be de-coherent through the action of the light conversion element of the scattering element to obtain a uniform, non-speckle, monochromatic illumination beam.
散热装置150包括相互热连接的热源导热部和散热鳍片,散热鳍片设置于热源导热部远离光转换元件的一侧。热源导热部与热源热连接,热源产生的热量依次经过热源导热部、散热鳍片传递至空气中。在本实施方式中,热源导热部为热沉,热源为光转换元件140,第一光连续照射于光转换元件140上的预设区域以产生照明光,导致光转 换元件140发热并产生较多热量。优选地,热源导热部为具有优良散热性能的金属热沉,金属热沉还用于避免光转换元件140一侧的光线穿过散热装置150传输至整形透镜170。本实施方式中,散热装置150包括用于装设光转换元件140的第一表面及用于装设匀光装置160的第二表面。具体地,散热装置150内部设置有安装槽,匀光装置160设置于安装槽内部,第二表面为安装槽的一侧壁,第一表面与第二表面邻接。在一种实施方式中,散热装置150不设置安装槽,匀光装置160的两侧分别设置有散热装置150及光阻隔元件。在一种实施方式中,第一表面与第二表面间隔设置。The heat dissipation device 150 includes a heat source heat conducting portion and a heat dissipation fin which are thermally connected to each other. The heat dissipation fin is disposed on a side of the heat source heat conducting portion away from the light conversion element. The heat-conducting part of the heat source is thermally connected to the heat source, and the heat generated by the heat source is sequentially transferred to the air through the heat-conducting part of the heat source and the radiating fins. In this embodiment, the heat-conducting part of the heat source is a heat sink, and the heat source is the light conversion element 140. The first light is continuously irradiated to a predetermined area on the light conversion element 140 to generate illumination light, which causes the light conversion element 140 to generate heat and generate more light. Heat. Preferably, the heat source heat conducting portion is a metal heat sink having excellent heat dissipation performance, and the metal heat sink is also used to prevent light on the light conversion element 140 side from being transmitted through the heat dissipation device 150 to the shaping lens 170. In this embodiment, the heat dissipation device 150 includes a first surface for mounting the light conversion element 140 and a second surface for mounting the light uniformity device 160. Specifically, the heat sink 150 is provided with a mounting groove therein, the light homogenizing device 160 is provided inside the mounting groove, the second surface is a side wall of the mounting groove, and the first surface is adjacent to the second surface. In one embodiment, the heat dissipation device 150 is not provided with a mounting groove, and both sides of the light uniformity device 160 are respectively provided with a heat dissipation device 150 and a light blocking element. In one embodiment, the first surface is spaced from the second surface.
进一步地,第一光源110与光转换元件140之间设置有反射杯130,第一光源110发出的第一光穿过反射杯130照射至光转换元件140,光转换元件140出射的荧光经过反射杯130的反射后进入匀光装置160。Further, a reflection cup 130 is disposed between the first light source 110 and the light conversion element 140. The first light emitted by the first light source 110 passes through the reflection cup 130 to illuminate the light conversion element 140, and the fluorescence emitted by the light conversion element 140 is reflected. The reflection from the cup 130 enters the light homogenizing device 160.
如图1所示,反射杯130的开口朝向光转换元件140,反射杯130的底部朝向第一光源110,反射杯130内壁设置有反射材料,底部偏离其光轴位置设置有入光孔,第一光穿过入光孔照射至光转换元件140。大部分的荧光经过反射杯130的反射后入射至匀光装置160。在一种实施方式中,一部分荧光穿过入光孔从反射杯130底部朝向第一光源110一侧泄漏,入光孔的尺寸与第一光光束尺寸相当,从而减少荧光从入光孔出射的几率,进而提高光效。在一种实施方式中,反射杯130的入光孔中设置有光学膜片,比如分光滤光片,以透射第一光反射荧光。在一种优选的实施方式中,反射杯130外径为20-30mm。可以理解的是,在变更实施方式中,还可以采用其他的本领域公知的引导器件(比如反射镜、分光滤光片、会聚透镜、中继透镜等)代替反射杯130,以实现将光转换元件140出射的光线引导至匀光装置160。As shown in FIG. 1, the opening of the reflection cup 130 faces the light conversion element 140, the bottom of the reflection cup 130 faces the first light source 110, a reflective material is provided on the inner wall of the reflection cup 130, and a light entrance hole is provided at a position away from the optical axis of the bottom. A light is irradiated to the light conversion element 140 through the light incident hole. Most of the fluorescence is reflected by the reflection cup 130 and then incident on the light homogenizing device 160. In one embodiment, a part of the fluorescence leaks through the light entrance hole from the bottom of the reflection cup 130 toward the side of the first light source 110, and the size of the light entrance hole is equivalent to the size of the first light beam, thereby reducing fluorescence emitted from the light entrance hole. Chances to improve light efficiency. In one embodiment, an optical film, such as a spectral filter, is disposed in the light incident hole of the reflection cup 130 to transmit the first light to reflect the fluorescence. In a preferred embodiment, the outer diameter of the reflection cup 130 is 20-30 mm. It can be understood that, in the modified embodiment, other guiding devices known in the art (such as a mirror, a spectroscopic filter, a condensing lens, a relay lens, etc.) may also be used in place of the reflection cup 130 to convert the light. The light emitted from the element 140 is guided to the light homogenizing device 160.
请结合图1参阅图2,图2为第一实施方式提供的匀光装置160的三视图。匀光装置160可以为实心结构或空心结构。本发明实施方式中,匀光装置160为多边形锥棒。具体地,匀光装置160包括入光面161、出光面162及连接于入光面161及出光面162之间的多个侧面。进一步地,入光面161呈多边形,出光面162与入光面161相对 设置。本发明实施方式中,入光面161与光转换器件140的出光面相互平行,从而避免匀光装置160出射光线偏离光源系统100的主光轴,有利于简化光源系统10内部元件的设置。Please refer to FIG. 2 with reference to FIG. 1. FIG. 2 is a three-view diagram of the light homogenizing device 160 provided by the first embodiment. The light homogenizing device 160 may be a solid structure or a hollow structure. In the embodiment of the present invention, the light homogenizing device 160 is a polygonal cone rod. Specifically, the light homogenizing device 160 includes a light incident surface 161, a light emitting surface 162, and a plurality of side surfaces connected between the light incident surface 161 and the light emitting surface 162. Further, the light incident surface 161 is polygonal, and the light exit surface 162 is opposite to the light incident surface 161. In the embodiment of the present invention, the light incident surface 161 and the light emitting surface of the light conversion device 140 are parallel to each other, so as to prevent the light emitted by the light homogenizing device 160 from deviating from the main optical axis of the light source system 100, which is helpful to simplify the arrangement of the internal components of the light source system 10.
匀光装置160的出光面162的尺寸大于入光面161,有利于减小出光角度、提升收光整形效率。本实施方式中,出光面162与入光面161的形状相同,均为方形。对于微小尺寸的匀光装置160而言,匀光装置160的长径比大于10,以获得理想的匀光效果。长径比为经过匀光装置160内部的最长径,和与它相垂直的最长径之比。优选地,入光面161尺寸为0.3-1mm,出光面162尺寸为0.5-1.2mm,连接面163长度为5-40mm。其中,上述“尺寸”均为边长。可以理解的是,入光面161与出光面162还可以分别呈圆形、三角形、条形、其他规则或不规则多边形中的任意一种形状,并不以此为限,在入光面161与出光面162分别为任意形状的实施方式中,上述“尺寸”是指入光面161与出光面162的最大内切圆或最小外接圆的直径。The size of the light exit surface 162 of the light homogenizing device 160 is larger than that of the light entrance surface 161, which is beneficial to reduce the light exit angle and improve the light collection and shaping efficiency. In this embodiment, the shape of the light emitting surface 162 and the light incident surface 161 are the same, and both are square. For a micro-sized uniform light device 160, the aspect ratio of the uniform light device 160 is greater than 10 to obtain an ideal uniform light effect. The aspect ratio is the ratio of the longest diameter passing through the inside of the light homogenizing device 160 and the longest diameter perpendicular to it. Preferably, the size of the light entrance surface 161 is 0.3-1 mm, the size of the light exit surface 162 is 0.5-1.2 mm, and the length of the connection surface 163 is 5-40 mm. Wherein, the above "sizes" are all side lengths. It can be understood that the light incident surface 161 and the light exit surface 162 can also be in any shape of a circle, a triangle, a strip, or other regular or irregular polygons, and are not limited thereto. In the embodiment in which the light exit surface 162 and the light exit surface 162 are of arbitrary shapes, the “size” refers to the diameter of the largest inscribed circle or the smallest circumscribed circle of the light incident surface 161 and the light exit surface 162.
请参阅图3-4,图3为图2所示的匀光装置160阵列的水平铸模示意图,图4为图3所示的匀光装置160阵列的水平铸模的侧视图。铸模的加工方式能够保证脱模精度以及模具表面光洁度的情况下,还能通过阵列方式一次性获得大量微小匀光装置160,以及获得较为理想的光洁表面特性。铸模的注浆、固化、脱模、抛光的过程,还需要有一个支撑件或注浆口以提高成型效率。在铸模完成后,通过机械减薄、抛光的方式减去支撑件以获得理想光学性能。Please refer to FIGS. 3-4, FIG. 3 is a schematic view of a horizontal casting mold of the light homogenizing device 160 array shown in FIG. 2, and FIG. 4 is a side view of the horizontal casting mold of the light homogenizing device 160 array shown in FIG. 3. In the case that the processing mode of the casting mold can ensure the demolding accuracy and the surface finish of the mold, a large number of minute uniformity devices 160 can be obtained through the array method at one time, and the ideal smooth surface characteristics can be obtained. In the process of grouting, curing, demolding, and polishing of the mold, a support or grouting port is also needed to improve the molding efficiency. After the mold is completed, the support is subtracted by mechanical thinning and polishing to obtain the desired optical performance.
但对于入光面与出光面尺寸较小(小于1mm)、长径比在10以上的锥形光学积分棒而言,存在不少技术挑战,一般地可以采用三种方式进行铸模:However, there are many technical challenges for a conical optical integrator rod with a small size (less than 1mm) of the light entrance surface and light exit surface, and an aspect ratio of 10 or more. Generally, three methods can be used for casting:
首先,可以采用直立的铸模方式,即锥形光学积分棒的出光面与支撑平面保持水平设置。这种铸模方式存在脱模难题;在小尺寸铸模时,注浆成型过程中的材料收缩或其他应力问题,也容易导致锥形光学积分棒塌缩;减薄支撑件时,也容易由于机械压力不均匀导致锥形光学积分棒断裂。First, an upright mold can be adopted, that is, the light exit surface of the conical optical integrator and the support plane are kept horizontally. This casting method has the problem of demolding; when the mold is small in size, the shrinkage of the material or other stress problems during the grouting process can also easily cause the tapered optical integrator to collapse; when the support is thinned, it is also prone to mechanical stress. The non-uniformity causes the tapered optical integrator to break.
常见的锥形光学积分棒具有同轴的特征,即入光面与出光面的几 何中心轴保持一致。同轴锥形光学积分棒可以通过横向阵列铸模方式解决直立铸模方式出现的技术问题。横向铸模是指铸模时同轴锥形光学积分棒的一侧面与支撑平面保持水平。然而,横向铸模会导致同轴锥形光学积分棒的入光端出现脱模干涉的问题。Common conical optical integrators have coaxial characteristics, that is, the geometric central axis of the light-entry surface and the light-exit surface are consistent. The coaxial conical optical integrator can solve the technical problems of the vertical mold by the horizontal array mold. Transverse casting means that one side of the coaxial conical optical integrator and the supporting plane are kept horizontal during the casting. However, the lateral mold will cause the problem of demodulation interference at the light entrance end of the coaxial conical optical integrator.
若采用水平铸模方式,即保持同轴锥形光学积分棒光轴水平,水平铸模方式的问题在于邻近支撑平面成型的底面减薄工序无法阵列进行,或仅能单列进行减薄。If a horizontal casting method is adopted, that is, the optical axis of the coaxial conical optical integrator rod is kept horizontal, the problem of the horizontal casting method is that the bottom surface thinning process formed near the supporting plane cannot be performed in an array, or can only be thinned in a single row.
如图2及图4所示,连接于入光面161及出光面162之间的多个侧面中,包括连接面163及与连接面163相对设置的侧面164,连接面163垂直连接于入光面161及出光面162之间。匀光装置160沿其光轴且垂直于连接面163的截面呈直角梯形。As shown in FIG. 2 and FIG. 4, the plurality of side surfaces connected between the light incident surface 161 and the light exit surface 162 include a connection surface 163 and a side surface 164 disposed opposite to the connection surface 163, and the connection surface 163 is vertically connected to the light incident light. Between the surface 161 and the light emitting surface 162. The light homogenizing device 160 has a right-angled trapezoidal cross section along its optical axis and perpendicular to the connection surface 163.
本发明实施方式提供的匀光装置160能够解决上述制备难题,如图3-4所示,铸模过程中使用到上模具710、下模具720及支撑件730,其中,支撑件730嵌设于下模具720与上模具710之间,匀光装置160形成于支撑件730与上模具710之间,匀光装置160的连接面163平行于支撑件730表面。采用上下开模形式可以获得较为理想的光学元件面,并有利于支撑件730及注浆口脱模时的保持。脱模后可以通过将上模具710对应位置改为蜡封以保持整体平整度并固定,随后由下而上对匀光装置160进行阵列减薄直至去掉支撑件730,最后抛光得到多个匀光装置160。The light homogenizing device 160 provided by the embodiment of the present invention can solve the above-mentioned manufacturing problems. As shown in FIG. 3-4, the upper mold 710, the lower mold 720, and the supporting member 730 are used in the casting process, wherein the supporting member 730 is embedded in the lower portion. Between the mold 720 and the upper mold 710, the light homogenizing device 160 is formed between the support member 730 and the upper mold 710, and the connection surface 163 of the light homogenizing device 160 is parallel to the surface of the support member 730. By adopting the form of upper and lower mold opening, a more ideal optical element surface can be obtained, and the support 730 and the grouting port can be maintained during demolding. After demoulding, the corresponding position of the upper mold 710 can be changed to a wax seal to maintain the overall flatness and fixation. Then, the uniformity device 160 is thinned from the bottom to the top until the support 730 is removed, and finally polished to obtain a plurality of uniform light.装置 160。 Device 160.
匀光装置160的连接面163成型于支撑件730表面,由于匀光装置160沿其光轴且垂直于连接面163方向的截面呈直角梯形,相对于同轴锥形光学积分棒,避免了匀光装置160的脱模干涉,还可以对匀光装置160阵列进行阵列减薄,有利于提高匀光装置160的加工便利性及生产效率。The connection surface 163 of the light homogenizing device 160 is formed on the surface of the support 730. Because the cross section of the light homogenizing device 160 along its optical axis and perpendicular to the connection surface 163 is a right-angle trapezoid, compared to the coaxial conical optical integrator rod, uniformity is avoided. The demolding interference of the light device 160 can also perform array thinning on the array of the light uniformity device 160, which is beneficial to improving the processing convenience and production efficiency of the light uniformity device 160.
进一步地,请进一步结合图2参阅图1,在本实施方式中,散热装置150设置有安装槽,匀光装置160固定于散热装置150内的安装槽中,安装槽的相对两侧壁上分别装设有抵持件153及弹性件154,连接面163及侧面164分别通过抵持件153及弹性件154与两侧壁相抵接固定。在匀光装置160两侧分别设置散热装置150及光阻隔元件 的实施方式中,连接面163可以通过两个固定件固定于第二表面。Further, please refer to FIG. 1 in conjunction with FIG. 2. In this embodiment, the heat sink 150 is provided with a mounting groove, and the light homogenizing device 160 is fixed in the mounting groove in the heat sink 150. The two opposite side walls of the mounting groove are respectively A resisting member 153 and an elastic member 154 are installed, and the connecting surface 163 and the side surface 164 are fixed in contact with the two side walls through the resisting member 153 and the elastic member 154, respectively. In an embodiment in which a heat sink 150 and a light blocking element are respectively provided on both sides of the light uniformizing device 160, the connecting surface 163 may be fixed to the second surface by two fixing members.
连接面163垂直连接于入光面161及出光面162之间,能够在保证匀光装置160的入光面161及出光面162的定位精度,进一步提高连接面163的定位精度,有利于提高匀光装置160的装配便利性、装配精度、加工便利性及生产效率。The connecting surface 163 is vertically connected between the light incident surface 161 and the light emitting surface 162, which can ensure the positioning accuracy of the light incident surface 161 and the light emitting surface 162 of the light homogenizing device 160, and further improve the positioning accuracy of the connecting surface 163, which is conducive to improving uniformity. The assembly convenience, assembly accuracy, processing convenience, and production efficiency of the optical device 160.
请参阅图5-图7,图5为光源系统100应用图2所示的匀光装置160的远场角布示意图,图6为光源系统100应用图2所示的匀光装置160的远场照度分布示意图,图7为光源系统100应用图2所示的匀光装置160的远场CIE色域空间色坐标分布示意图。如图5所示,匀光装置160调整入射的荧光(朗伯分布)的出射角度,大部分荧光的出射角度均压缩在±1.5度之间,从而便于后级的光收集及整形,有利于提高系统光效。另外,如图6-7所示,匀光装置160对光线的颜色和照度的均匀化效果较好。具体地,匀光装置160的方形出光面出射的光线,在远场形成对应的方形光斑,光斑的照度集中于25-35Lux;方形光斑的颜色色坐标集中分布于(0.4,0.4)附近,三基色混合后的照明光接近白色。Please refer to FIG. 5 to FIG. 7. FIG. 5 is a schematic diagram of the far field angle of the light source system 100 applying the uniformity device 160 shown in FIG. 2, and FIG. 6 is a far field diagram of the light source system 100 applying the uniformity device 160 shown in FIG. 2. FIG. 7 is a schematic diagram of illuminance distribution, and FIG. 7 is a schematic diagram of a far-field CIE color gamut spatial color coordinate distribution of the light source system 100 using the uniformity device 160 shown in FIG. 2. As shown in FIG. 5, the light homogenizing device 160 adjusts the exit angle of the incident fluorescence (Lambertian distribution). Most of the exit angles of the fluorescence are compressed between ± 1.5 degrees, which facilitates the subsequent stage of light collection and shaping, which is beneficial to Improve system light efficiency. In addition, as shown in FIG. 6-7, the uniformity effect of the light uniformity device 160 on the color and illuminance of the light is better. Specifically, the light emitted from the square light exit surface of the light homogenizing device 160 forms a corresponding square light spot in the far field, and the illuminance of the light spot is concentrated at 25-35 Lux; the color coordinates of the square light spot are concentrated near (0.4, 0.4). The illumination of the mixed primary colors is close to white.
请进一步参阅图1,光源系统100还包括整形透镜170,对应匀光装置160的出光面162(图2)设置,以对匀光装置160出射的光线进行整形后出射。可以理解的是,光源系统100中还可以包括其他本领域常用的光学元件,在这里不做赘述。Please further refer to FIG. 1, the light source system 100 further includes a shaping lens 170, which is disposed corresponding to the light exit surface 162 (FIG. 2) of the light homogenizing device 160 to shape and emit the light emitted by the light homogenizing device 160. It can be understood that the light source system 100 may further include other optical elements commonly used in the art, and details are not described herein.
光转换元件140的入光面尺寸小于匀光装置160的入光面161(图2)尺寸,从而使得光转换元件140出射的更大比例荧光被反反射至匀光装置160,以减少光能损失。在一种实施方式中,光转换元件140的入光面尺寸范围为0.2-0.7mm。The size of the light incident surface of the light conversion element 140 is smaller than the size of the light incident surface 161 (FIG. 2) of the light uniformity device 160, so that a larger proportion of the fluorescence emitted by the light conversion element 140 is reflected back to the light uniformity device 160 to reduce light energy. loss. In one embodiment, the light incident surface size of the light conversion element 140 ranges from 0.2 to 0.7 mm.
光源系统100中,反射杯130的光轴位于光转换元件140及匀光装置160的光轴之间,整形透镜170的光轴位于匀光装置160的入光面161及出光面162a的几何中心之间,从而对光源系统100的出光光斑位置及形状进行校正,使得光源系统的出射光的最大亮度位置位于出射光的主光轴。In the light source system 100, the optical axis of the reflection cup 130 is located between the light conversion element 140 and the optical axis of the light homogenizing device 160, and the optical axis of the shaping lens 170 is located at the geometric center of the light incident surface 161 and the light emitting surface 162a of the light homogenizing device 160 Therefore, the position and shape of the light spot of the light source system 100 are corrected, so that the maximum brightness position of the light emitted by the light source system is located on the main optical axis of the light.
请参阅图8,为第二实施方式提供的匀光装置260的三视图。匀 光装置260与匀光装置160的区别主要在于,匀光装置260包括相互连接的多边形锥棒260a及出光部260b。在一种实施方式中,匀光装置260为一体成型结构。可以理解的是,在其他实施方式中,多边形锥棒260a与出光部260b分别成型后固定连接于一体。多边形锥棒260a的出光面与出光部260b的入光面相互连接且外轮廓相同,出光部260b的出光面262b即为匀光装置260的出光面,呈圆形,多边形锥棒260a的入光面即为匀光装置260的入光面。出光面262b的尺寸是指出光面262b的最大内切圆直径。Please refer to FIG. 8, which are three views of the light homogenizing device 260 according to the second embodiment. The light homogenizing device 260 differs from the light homogenizing device 160 mainly in that the light homogenizing device 260 includes a polygonal cone rod 260a and a light emitting portion 260b connected to each other. In one embodiment, the light homogenizing device 260 is a one-piece structure. It can be understood that, in other embodiments, the polygonal tapered rod 260a and the light emitting portion 260b are respectively fixedly connected and integrated after being formed. The light exit surface of the polygon cone bar 260a and the light entrance surface of the light exit portion 260b are connected to each other and have the same outer contour. The light exit surface 262b of the light exit portion 260b is the light exit surface of the light homogenizing device 260 and has a circular shape. The surface is a light incident surface of the light homogenizing device 260. The size of the light emitting surface 262b indicates the maximum inscribed circle diameter of the light surface 262b.
本实施方式中,出光部260b的出光面262b呈圆形,从而光源系统100的出射光的光斑为圆形光斑,符合一般照明光源的照明需求。本实施方式中的多边形锥棒260a与第一实施方式中的匀光装置160的结构及功能相同。在本发明的精神或基本特征的范围内,适用于第一实施方式中的匀光装置160各具体方案也可以相应的适用于第二实施方式中的多边形锥棒260a,为节省篇幅及避免重复起见,在此就不再赘述。In this embodiment, the light emitting surface 262b of the light emitting unit 260b has a circular shape, so that the light spot of the light emitted from the light source system 100 is a circular spot, which meets the lighting requirements of general lighting sources. The polygonal tapered rod 260a in this embodiment has the same structure and function as the light homogenizing device 160 in the first embodiment. Within the scope of the spirit or basic features of the present invention, the specific solutions applicable to the uniform light device 160 in the first embodiment can also be correspondingly applied to the polygonal cone rod 260a in the second embodiment, in order to save space and avoid repetition. For the sake of brevity, I will not repeat them here.
本实施方式中,出光部260b的出光面262b与多边形锥棒260a的出光面的出光孔径相同,即出光部260b的出光面262b的直径等于多边形锥棒260a的出光面的边长。在一种实施方式中,出光部260b的出光面262b与连接面263相切,使得连接面263垂直连接在出光面262b与多边形锥棒260a的入光面之间,保证匀光装置260的入光面与出光面的定位精度,并且提高了连接面263的定位精度,有利于提高匀光装置160的装配便利性、装配精度、加工便利性及生产效率。In this embodiment, the light exit surface 262b of the light exit portion 260b has the same light exit aperture as the light exit surface of the polygon cone bar 260a, that is, the diameter of the light exit surface 262b of the light exit portion 260b is equal to the side length of the light exit surface of the polygon cone bar 260a. In one embodiment, the light-emitting surface 262b of the light-emitting portion 260b is tangent to the connecting surface 263, so that the connecting surface 263 is vertically connected between the light-emitting surface 262b and the light-incident surface of the polygonal tapered rod 260a, thereby ensuring the light entering device 260 The positioning accuracy of the light surface and the light emitting surface, and the positioning accuracy of the connection surface 263 are improved, which is beneficial to improving the assembly convenience, assembly accuracy, processing convenience, and production efficiency of the light uniformity device 160.
请参阅图9-图10,图9为光源系统100应用图8所示的匀光装置260的远场照度分布示意图,图10为光源系统100应用图8所示的匀光装置260的远场CIE色域空间色坐标分布示意图。匀光装置260对光线的颜色和照度的均匀化效果较好。具体地,匀光装置260的圆形出光面,在远场形成对应的圆形光斑,光斑的照度集中于25-35Lux;圆形光斑中的颜色色坐标集中分布于(0.4,0.4)附近,三基色混合后的照明光接近白色。Please refer to FIG. 9 to FIG. 10. FIG. 9 is a schematic diagram of the far field illumination distribution of the light source system 100 using the uniformity device 260 shown in FIG. 8. FIG. CIE color gamut space color coordinate distribution diagram. The uniformity device 260 has a better uniformity effect on the color and illuminance of light. Specifically, the circular light emitting surface of the uniform light device 260 forms a corresponding circular light spot in the far field, and the illuminance of the light spot is concentrated at 25-35 Lux; the color coordinates in the circular light spot are concentrated near (0.4, 0.4), The illumination of the three primary colors is close to white.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例 的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化涵括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。此外,显然“包括”一词不排除其他单元或步骤,单数不排除复数。装置权利要求中陈述的多个装置也可以由同一个装置或系统通过软件或者硬件来实现。第一,第二等词语用来表示名称,而并不表示任何特定的顺序。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, the embodiments are to be regarded as exemplary and non-limiting in every respect, and the scope of the present invention is defined by the appended claims rather than the above description, and therefore is intended to fall within the claims. All changes that come within the meaning and scope of equivalents are encompassed by the invention. Any reference signs in the claims should not be construed as limiting the claims involved. In addition, it is clear that the word "comprising" does not exclude other units or steps, and that the singular does not exclude the plural. Multiple devices stated in a device claim may also be implemented by the same device or system through software or hardware. Words such as first and second are used to indicate names, but not in any particular order.
最后应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或等同替换,而不脱离本发明技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be Modifications or equivalent substitutions can be made without departing from the spirit and scope of the technical solution of the present invention.

Claims (14)

  1. 一种光源系统,包括:第一光源、光转换元件及散热装置,其中,所述第一光源,用于发出第一光;所述光转换元件,固定于所述散热装置的第一表面,用于接收所述第一光,并将至少部分所述第一光转换为波长不同于所述第一光的荧光或者改变所述第一光的角分布;A light source system includes a first light source, a light conversion element, and a heat dissipation device, wherein the first light source is used to emit a first light; the light conversion element is fixed to a first surface of the heat dissipation device, Configured to receive the first light, and convert at least a portion of the first light into fluorescence having a wavelength different from the first light or change an angular distribution of the first light;
    其特征在于,所述光源系统还包括匀光装置,用于对所述光转换元件出射的光线进行匀光,所述匀光装置包括多边形椎棒,所述多边形锥棒包括:It is characterized in that the light source system further comprises a light homogenizing device for homogenizing light emitted from the light conversion element, the light homogenizing device includes a polygonal vertebra rod, and the polygonal cone rod includes:
    呈多边形的入光面,与所述光转换元件的出光面平行;A polygonal light incident surface is parallel to the light emitting surface of the light conversion element;
    与所述入光面尺寸不同出光面;及A light emitting surface having a size different from the light incident surface; and
    垂直连接于所述入光面及所述出光面之间的连接面,所述连接面固定于所述散热装置的第二表面。It is vertically connected to a connection surface between the light incident surface and the light exit surface, and the connection surface is fixed to a second surface of the heat sink.
  2. 如权利要求1所述的光源系统,其特征在于,所述第一光源与所述光转换元件之间还设置有反射杯,所述第一光源发出的第一光穿过所述反射杯照射至所述光转换元件,所述光转换元件出射的光线经过所述反射杯的反射后穿过所述入光面进入所述匀光装置。The light source system according to claim 1, wherein a reflection cup is further provided between the first light source and the light conversion element, and the first light emitted by the first light source is irradiated through the reflection cup To the light conversion element, the light emitted by the light conversion element passes through the light incident surface and enters the light uniformity device after being reflected by the reflection cup.
  3. 如权利要求2所述的光源系统,其特征在于,所述反射杯的光轴位于所述光转换元件与所述匀光装置的光轴之间。The light source system according to claim 2, wherein an optical axis of the reflection cup is located between the light conversion element and an optical axis of the light homogenizing device.
  4. 如权利要求1所述的光源系统,其特征在于,所述散热装置内部设置由于用于装设所述匀光装置的安装槽,所述安装槽的相对两侧壁上分别装设有抵持件及弹性件,所述匀光装置包括与所述连接面相对设置的一侧面,所述连接面及所述侧面分别通过所述抵持件及所述弹性件与所述两侧壁相抵接固定。The light source system according to claim 1, wherein a mounting groove for mounting the light homogenizing device is provided inside the heat dissipation device, and two opposite side walls of the mounting groove are respectively provided with a resisting force. And an elastic member, the light homogenizing device includes a side surface opposite to the connection surface, and the connection surface and the side surface are in contact with the two side walls through the resisting member and the elastic member, respectively. fixed.
  5. 如权利要求1所述的光源系统,其特征在于,所述光转换元件为荧光片,所述荧光片的入光面尺寸小于所述匀光装置的入光面尺寸。The light source system according to claim 1, wherein the light conversion element is a fluorescent sheet, and a size of a light incident surface of the fluorescent sheet is smaller than a size of a light incident surface of the light homogenizing device.
  6. 如权利要求1所述的光源系统,其特征在于,所述光源系统还包括整形透镜,所述整形透镜对应所述匀光装置的出光面设置,以对所述匀光装置出射的光线进行整形后出射,所述整形透镜的光轴位于 所述匀光装置的入光面的光轴及出光面的光轴之间。The light source system according to claim 1, wherein the light source system further comprises a shaping lens, and the shaping lens is disposed corresponding to a light exit surface of the light uniformizing device to shape the light emitted by the light uniformizing device. After exiting, the optical axis of the shaping lens is located between the optical axis of the light incident surface and the optical axis of the light emitting surface of the light homogenizing device.
  7. 如权利要求6所述的光源系统,其特征在于,所述整形透镜的光轴平行与所述连接面。The light source system according to claim 6, wherein an optical axis of the shaping lens is parallel to the connecting surface.
  8. 如权利要求1所述的光源系统,其特征在于,所述匀光装置的入光面尺寸小于其出光面尺寸。The light source system according to claim 1, wherein a size of a light incident surface of the light uniformity device is smaller than a size of a light emitting surface thereof.
  9. 如权利要求8所述的光源系统,其特征在于,所述匀光装置的入光面尺寸为0.3-1mm,及/或所述匀光装置的出光面162尺寸为0.5-1.2mm,及/或所述连接面长度为5-40mm。The light source system according to claim 8, wherein the size of the light incident surface of the light uniformity device is 0.3-1 mm, and / or the size of the light exit surface 162 of the light uniformity device is 0.5-1.2 mm, and / Or the length of the connecting surface is 5-40mm.
  10. 如权利要求9所述的光源系统,其特征在于,所述第一光源与所述光转换元件之间还设置有反射杯,所述第一光源发出的第一光穿过所述反射杯照射至所述光转换元件,所述光转换元件出射的光线经过所述反射杯的反射后穿过所述入光面进入所述匀光装置,所述反射杯的外径为20-30mm,及/或所述光转换元件的出光面尺寸为0.2-0.7mm。The light source system according to claim 9, wherein a reflection cup is further provided between the first light source and the light conversion element, and the first light emitted by the first light source is irradiated through the reflection cup To the light conversion element, the light emitted by the light conversion element is reflected by the reflection cup, passes through the light incident surface, and enters the light uniformity device, and the outer diameter of the reflection cup is 20-30 mm, and The size of the light emitting surface of the light conversion element is 0.2-0.7 mm.
  11. 如权利要求1-10任意一项所述的光源系统,其特征在于,所述匀光装置的出光面与入光面的形状相同。The light source system according to any one of claims 1 to 10, wherein the shape of the light exit surface and the light entrance surface of the light homogenizing device is the same.
  12. 如权利要求1-10任意一项所述的光源系统,其特征在于,所述匀光装置包括出光部,所述多边形锥棒的出光面与所述出光部的入光面相互连接且外轮廓相同,所述出光部的出光面呈圆形,从所述多边形锥棒的入光面入射的光线从所述出光部的出光面出射。The light source system according to any one of claims 1 to 10, wherein the light homogenizing device comprises a light emitting portion, and the light emitting surface of the polygonal cone rod and the light incident surface of the light emitting portion are mutually connected and have an outer contour Similarly, the light emitting surface of the light emitting portion is circular, and light incident from the light incident surface of the polygonal cone rod is emitted from the light emitting surface of the light emitting portion.
  13. 如权利要求12所述的光源系统,其特征在于,所述出光部的出光面与所述多边形锥棒的出光面的通光孔径相同;或者,所述出光部的出光面与所述多边形锥棒的出光面相切。The light source system according to claim 12, wherein the light exit surface of the light exit portion and the light exit surface of the polygon cone rod have the same clear aperture; or the light exit surface of the light exit portion and the polygon cone The light exit side of the stick is tangent.
  14. 一种发光装置,其特征在于,包括如权利要求1-13任意一项所述光源系统。A light-emitting device, comprising the light source system according to any one of claims 1-13.
PCT/CN2019/081644 2018-08-01 2019-04-08 Light source system and light-emitting apparatus WO2020024610A1 (en)

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