WO2020010840A1 - 一种便携式的粉体进料系统 - Google Patents

一种便携式的粉体进料系统 Download PDF

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Publication number
WO2020010840A1
WO2020010840A1 PCT/CN2019/073330 CN2019073330W WO2020010840A1 WO 2020010840 A1 WO2020010840 A1 WO 2020010840A1 CN 2019073330 W CN2019073330 W CN 2019073330W WO 2020010840 A1 WO2020010840 A1 WO 2020010840A1
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Prior art keywords
storage tank
feeding
mixer
weighing module
diaphragm pump
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PCT/CN2019/073330
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English (en)
French (fr)
Inventor
彭碧盛
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湖南麦克斯搅拌捏合设备有限公司
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Publication of WO2020010840A1 publication Critical patent/WO2020010840A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/50—Movable or transportable mixing devices or plants
    • B01F33/501—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
    • B01F33/5011—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use portable during use, e.g. hand-held
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B01F35/22—Control or regulation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7175—Feed mechanisms characterised by the means for feeding the components to the mixer using propellers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80—Forming a predetermined ratio of the substances to be mixed
    • B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80—Forming a predetermined ratio of the substances to be mixed
    • B01F35/892—Forming a predetermined ratio of the substances to be mixed for solid materials, e.g. using belts, vibrations, hoppers with variable outlets or hoppers with rotating elements, e.g. screws, at their outlet

Definitions

  • the invention relates to a powder feeding system.
  • the conventional powder feeding system uses a large platform.
  • a storage tank is installed on the large platform, and the material is stirred from the storage tank to the mixer.
  • the system also includes dust removal, bag pouring, vacuum feeding, storage tank, and feeding.
  • the device occupies a large area, is tedious to use and operate, has high input costs, and is complicated to maintain. Especially in small and medium-sized mixing (such as 20 liters to 200 liters mixing), it is basically impossible to achieve automatic feeding.
  • the present invention provides a portable powder feeding system with compact structure, small footprint, low manufacturing cost, simple and convenient operation, and automatic feeding.
  • a portable powder feeding system includes a rack, a mixer, a powder conveying system, a weighing module and a control system.
  • the powder conveying system includes a pneumatic diaphragm pump, a storage Tanks, servo motors, and feeding paddles.
  • the pneumatic diaphragm pump is installed on a rack. Its feed end is connected to a material packaging bag or a barrel through a pipe, and its output end is connected to a storage tank through a pipe.
  • On the weighing module the lower part of the storage tank is provided with an inverted tapered portion and a cylindrical portion below the inverted tapered portion.
  • a discharge port is provided at the junction of the inverted tapered portion and the cylindrical portion, and the discharge port passes through the pipeline.
  • the feeding port of the mixer is connected with a valve at the feeding port of the mixer.
  • the feeding paddle is arranged on the cylindrical part and connected with a servo motor installed below the cylindrical part.
  • the weighing module is used to weigh the storage tank. Weight and send weight data to the control system, which includes operating the touch screen and PLC controller, operating the touch screen for inputting instructions, the PLC controller receiving instructions and controlling the speed and start-stop of the servo motor, and the development of valves shut down.
  • outlet of the storage tank is connected with an inclined downward sliding tube, and the end of the sliding tube is connected to the feeding inlet of the mixer through a hose.
  • the storage tank and the weighing module are placed on the rack directly in the air.
  • the portable powder feeding system of the present invention changes the previous large and complicated feeding method.
  • the entire feeding device is placed on the same equipment, and the entire feeding process is changed to feeding, storage and feeding.
  • the whole process is powder-free.
  • the entire device is placed above the equipment in the air, which basically does not occupy the land area.
  • the control system can accurately control the feeding speed and accuracy by controlling the speed of the servo motor and timely starting and stopping. The operation is simple and convenient, and the manufacturing cost is low. .
  • FIG. 1 is a schematic diagram of the front structure of the present invention.
  • FIG. 2 is a schematic side structural diagram of the present invention.
  • a portable powder feeding system in this embodiment includes a rack, a mixer 1, and a powder conveying system, a weighing module 4, and a control system 11.
  • the powder The conveying system includes a pneumatic diaphragm pump 2, a storage tank 3, a servo motor 5, and a feeding paddle 6.
  • the pneumatic diaphragm pump 2 is installed on a frame, and the feeding end of the pneumatic diaphragm pump 2 is connected to a material packaging bag or a packaging drum 7 through a pipeline. The material end is connected to the storage tank 3 through a pipeline.
  • the storage tank 3 is placed on the weighing module 4.
  • the storage tank 3 and the weighing module 4 are placed on the rack in the air.
  • the lower part of the storage tank 3 is provided with an inverted cone. And a cylindrical portion below the inverted cone portion, a discharge port is provided at the junction of the inverted cone portion and the cylindrical portion, and the discharge port is connected with a slanting slide pipe 8 at the end, and the end of the slide pipe 8 passes through a hose 9
  • the feeding port of the mixer is connected, and a valve 10 is provided at the feeding port of the mixer.
  • a feeding paddle 6 is arranged on the cylindrical portion and is connected to a servo electric machine 5 installed below the cylindrical portion.
  • the weighing module 4 is used for Weigh the storage tank 3 and send the weight data to the control system 11, which includes an operating touch screen and a PLC controller
  • the touch screen is used for inputting instructions, and the PLC controller receives instructions and controls the speed and start-stop of the servo motor, and the development and closing of valves.
  • the working process of the portable powder feeding system is as follows: First, the pneumatic diaphragm pump conveys the material from the packaging bag or drum to the storage tank by pressure, and the storage tank is weighed to obtain the original weight. The operator will need to feed the material. The weight is input from the operation touch screen.
  • the PLC controller controls the valve to open and delays the servo motor to rotate. When the feeding blade rotates, the material slides into the mixer through the slide pipe. The entire process can be controlled by the PLC controller by controlling the speed of the servo motor Stop accurately controlling the feeding speed and accuracy of the materials in the mixer.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Accessories For Mixers (AREA)

Abstract

一种粉体进料系统，包括机架、搅拌机（1）、粉体输送系统、称重模块（4）和控制系统（11），粉体输送系统包括气动隔膜泵（2）、储罐（3）、伺服电机（5）、送料桨叶（6），气动隔膜泵（2）安装在机架上，其进料端连接物料包装袋或者包装桶（7），其出料端连接至储罐（3），储罐（3）置于称重模块（4）上，储罐（3）的下部设有送料桨叶（6）和伺服电机（5），储罐（3）的出料口通过管道连接搅拌机（1）的进料口，在搅拌机（1）的进料口处设有阀门（10），称重模块（4）用于称量储罐（3）的重量并将重量数据发送至控制系统（11），控制系统（11）包括操作触摸屏和PLC控制器，PLC控制器控制伺服电机（5）的转速和启停、阀门（10）的开闭。

Description

一种便携式的粉体进料系统 技术领域
本发明涉及一种粉体进料系统。
背景技术
常规粉体进料系统采用大平台，在大平台上安装储罐，然后从储罐做延伸至搅拌机内对物料进行搅拌，中间还包含除尘，倒袋，真空上料，储罐，进料等一系统装置，占地大，使用操作繁琐，投入成本高，维护保养复杂，特别在中小型搅拌(如20升-200升搅拌)方面基本无法实现自动进料。
发明内容
本发明针对上述现有技术中存在的技术问题，提供一种结构紧凑，占地小，制造成本低，操作简单方便，实现自动化进料的便携式的粉体进料系统。
本发明采用的技术方案如下：一种便携式的粉体进料系统，包括机架、搅拌机，还包括粉体输送系统、称重模块和控制系统，所述粉体输送系统包括气动隔膜泵、储罐、伺服电机、送料桨叶，所述气动隔膜泵安装在机架上，其进料端通过管道连接物料包装袋或者包装桶，其出料端通过管道连接至储罐，所述储罐置于称重模块上，储罐的下部设有倒锥形部以及倒锥形部下方的圆筒部，在倒锥形部和圆筒部相接处设有出料口，出料口通过管道连接搅拌机的进料口，在搅拌机的进料口处设有阀门，送料桨叶设置在圆筒部并与安装在圆筒部下方的伺服电机连接，所述称重模块用于称量储罐的重量并将重量数据发送至控制系统，所述控制系统包括操作触摸屏和PLC控制器，操作触摸屏用于输入指令，PLC控制器接收指令并控制伺服电机的转速和启停、阀门的开发和关闭。
进一步地，所述储罐的出料口连接有倾斜向下的溜管，溜管末端通过软管连接搅拌机的进料口。
进一步地，所述储罐、称重模块均临空置于机架上。
本发明的便携式的粉体进料系统一改以往的大型复杂的进料方式，将整套进料装置置于同一设备上，将整个进料过程改成送料、储存、送料，整个过程无粉体的外泄，整套装置临空置于设备上方，基本不占用土地面积，同时，控制系统可以通过控制伺服电机的转速和及时启停对加料速度和精度进行准确控制，操作方便简单，而且制造成本低。
图1是本发明的正面结构示意图。
图2是本发明的侧面结构示意图。
具体实施方式
为了便于理解本发明，下文将结合说明书附图和较佳的实施例对本发明作更全面、细致地描述，但本发明的保护范围并不限于以下具体的实施例。
如图1、图2所示，本实施例的一种便携式的粉体进料系统，包括机架、搅拌机1，还包括粉体输送系统、称重模块4和控制系统11，所述粉体输送系统包括气动隔膜泵2、储罐3、伺服电机5、送料桨叶6，所述气动隔膜泵2安装在机架上，其进料端通过管道连接物料包装袋或者包装桶7，其出料端通过管道连接至储罐3，所述储罐3置于称重模块4上，储罐3、称重模块4均临空置于机架上，储罐3的下部设有倒锥形部以及倒锥形部下方的圆筒部，在倒锥形部和圆筒部相接处设有出料口，出料口连接有倾斜向下的溜管8，溜管8末端通过软管9连接搅拌机的进料口，在搅拌机的进料口处设有阀门10，送料桨叶6设置在圆筒部并与安装在圆筒部下方的伺服电5机连接，所述称重模块4用于称量储罐3的重量并将重量数据发送至控制系统11，所述控制系统11包括操作触摸屏和PLC控制器，操作触摸屏用于输入指令，PLC控制器接收指令并控制伺服电机的转速和启停、阀门的开发和关闭。
该便携式的粉体进料系统的工作过程如下：首先气动隔膜泵将物料从包装袋或者包装桶里通过压力输送至储罐，储罐进行称重得出原始重量，操作者将需要进的物料重量从操作触摸屏上输入，PLC控制器控制阀门开放，延时控制伺服电机旋转，送料桨叶旋转时物料通过溜管溜入搅拌机内，整个过程PLC控制器可以通过控制伺服电机的转速和及时启停对搅拌机内的物料的加料速度和精度进行准确控制。
在前述说明书与相关附图中存在的教导的帮助下，本发明所属领域的技术人员将会想到本发明的许多修改和其它实施方案。因此，要理解的是，本发明不限于公开的具体实施方案，修改和其它实施方案被认为包括在所附权利要求的范围内。尽管本文中使用了特定术语，它们仅以一般和描述性意义使用，而不用于限制。

Claims (3)

  1. 一种便携式的粉体进料系统，包括机架、搅拌机，其特征在于：还包括粉体输送系统、称重模块和控制系统，所述粉体输送系统包括气动隔膜泵、储罐、伺服电机、送料桨叶，所述气动隔膜泵安装在机架上，其进料端通过管道连接物料包装袋或者包装桶，其出料端通过管道连接至储罐，所述储罐置于称重模块上，储罐的下部设有倒锥形部以及倒锥形部下方的圆筒部，在倒锥形部和圆筒部相接处设有出料口，出料口通过管道连接搅拌机的进料口，在搅拌机的进料口处设有阀门，送料桨叶设置在圆筒部并与安装在圆筒部下方的伺服电机连接，所述称重模块用于称量储罐的重量并将重量数据发送至控制系统，所述控制系统包括操作触摸屏和PLC控制器，操作触摸屏用于输入指令，PLC控制器接收指令并控制伺服电机的转速和启停、阀门的开发和关闭。
  2. 如权利要求1所述的一种便携式的粉体进料系统，其特征在于：所述储罐的出料口连接有倾斜向下的溜管，溜管末端通过软管连接搅拌机的进料口。
  3. 如权利要求1所述的一种便携式的粉体进料系统，其特征在于：所述储罐、称重模块均临空置于机架上。
PCT/CN2019/073330 2018-07-13 2019-01-28 一种便携式的粉体进料系统 WO2020010840A1 (zh)

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CN112299039A (zh) * 2020-10-19 2021-02-02 南京辉锐光电科技有限公司 一种送粉器控制系统及方法
CN113842805A (zh) * 2021-09-24 2021-12-28 德昌电机（南京）有限公司 一种干压粉料定量喂料机
CN114849581A (zh) * 2022-05-06 2022-08-05 武汉楚能新能源有限公司 一种锂离子电池上料输送系统
CN115783441A (zh) * 2023-01-29 2023-03-14 山东万达环保科技有限公司 一种镁钙粉水化包装控制系统及其实现方法

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Publication number Priority date Publication date Assignee Title
CN112299039A (zh) * 2020-10-19 2021-02-02 南京辉锐光电科技有限公司 一种送粉器控制系统及方法
CN113842805A (zh) * 2021-09-24 2021-12-28 德昌电机（南京）有限公司 一种干压粉料定量喂料机
CN114849581A (zh) * 2022-05-06 2022-08-05 武汉楚能新能源有限公司 一种锂离子电池上料输送系统
CN115783441A (zh) * 2023-01-29 2023-03-14 山东万达环保科技有限公司 一种镁钙粉水化包装控制系统及其实现方法

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