WO2020009004A1 - Connector - Google Patents
Connector Download PDFInfo
- Publication number
- WO2020009004A1 WO2020009004A1 PCT/JP2019/025688 JP2019025688W WO2020009004A1 WO 2020009004 A1 WO2020009004 A1 WO 2020009004A1 JP 2019025688 W JP2019025688 W JP 2019025688W WO 2020009004 A1 WO2020009004 A1 WO 2020009004A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- terminals
- connector
- gasket
- inner housing
- housing
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
Definitions
- the present disclosure relates to a connector including a plurality of terminals arranged in parallel with each other.
- a connector having a plurality of terminals disposed on a housing is used for, for example, electrically connecting a circuit board on which an electronic circuit is provided, a control device, and various electronic control components (control target devices).
- a connector when a connector is mounted on a transmission (transmission) or the like that uses oil, a device for preventing oil from leaking from the connector to the outside of the transmission or the like is devised. Has been done. Specifically, when manufacturing a connector, a plurality of terminals are arranged in a molding die, insert molding of a resin housing is performed, and then a resin potting material is cast into a recess formed in the housing. Is going. And, by adhering the potting material to the plurality of terminals, oil is prevented from leaking to the outside of the connector along the terminals.
- a potting material is generally used to prevent leakage of oil, water, and the like.
- the potting material is formed by casting, it cannot be formed in a required shape. Then, the surface after casting the potting material becomes flat. Therefore, for example, an insulating rib (insulating wall) for insulating between terminals cannot be formed on the surface of the potting material.
- the housing in order to secure molding flexibility, may be constituted by a first housing portion and a second housing portion which are separately molded from each other. Specifically, a part of the housing is separately formed as a first housing portion as a core, each terminal is pressed into the first housing portion, and the first housing portion and each terminal are arranged in a molding die. Then, it is conceivable to perform insert molding for injecting a resin into the molding die to form the second housing portion.
- a potting material for sealing the boundary between each terminal and the housing is to be provided in the formed housing composed of the first housing portion and the second housing portion, the following problem occurs. That is, when the burr of the second housing portion is formed so as to protrude into the space for injecting the potting material, the burr inhibits adhesion between each terminal and the potting material and ensures sufficient sealing of the connector. I found that I could not do it. Therefore, further measures are required to ensure sufficient sealing of the connector and increase the degree of freedom for forming the housing into a required shape.
- the present disclosure has been made in view of such a problem, and has been made in an effort to provide a connector that can ensure the hermeticity at the time of manufacture and use and can increase the degree of freedom for forming a housing into a required shape. It was done.
- One embodiment of the present disclosure includes a plurality of terminals arranged in parallel with each other, An inner housing made of a thermoplastic resin, through which the plurality of terminals are inserted, A gasket provided on the inner housing and closely attached to the plurality of terminals, A main body portion in which the inner housing and the gasket are embedded, and a pair of mounting portions protruding from the main body portion and respectively surrounding both ends of the plurality of terminals, and an outer housing made of a thermoplastic resin. is there.
- the connector according to the one aspect when forming a non-waterproof type connector in which a sealing material is not attached to a plurality of terminals, forms a housing from two parts of an inner housing and an outer housing, and includes a gasket provided in the inner housing. The surface is covered by the outer housing. Specifically, when the plurality of terminals are inserted through the inner housing, the inner housing is provided with a gasket which is in close contact with the plurality of terminals.
- the connector functions as a relay connector in which each female connector is mounted on each mounting portion of the housing and an end of each terminal surrounded by each mounting portion, and the electrical connection of each female connector is relayed by a plurality of terminals. I do.
- the provision of the gasket prevents liquid such as oil and water from leaking to the outside of the connector through the plurality of terminals.
- the inner housing and the gasket are embedded in the main body of the outer housing.
- the surface of the gasket is covered by the main body of the outer housing. Therefore, the shape required for the connector does not need to be formed on the surface of the gasket, and can be formed on the main body of the outer housing.
- an insulating wall that insulates between the terminals can be formed on the main body of the outer housing located in the mounting portion.
- a gasket may be provided on the inner housing integrated with the plurality of terminals to form an insert part, and this insert part may be arranged in a molding die to insert-mold the outer housing. it can.
- the gasket is in close contact with the plurality of terminals, and there is almost no gap between the plurality of terminals and the gasket. Therefore, the thermoplastic resin serving as the outer housing cannot penetrate into the gap between the plurality of terminals and the gasket. Thereby, the connector can be manufactured while ensuring the sealing property between the plurality of terminals and the gasket.
- the sealing property of the connector is ensured during manufacture and use of the connector, and the degree of freedom for forming the housing into a required shape can be increased.
- FIG. 2 is an explanatory diagram illustrating a cross section of the connector according to the embodiment.
- Explanatory drawing which shows the cross section of the connector which relays the electrical connection between a to-be-mounted object and a control apparatus concerning embodiment.
- FIG. 2 is an explanatory diagram illustrating a side surface of the connector according to the embodiment.
- FIG. 4 is an explanatory diagram showing a surface of the connector on the first mounting portion side of the outer housing according to the embodiment;
- FIG. 4 is an explanatory diagram showing a surface of the connector on the second mounting portion side of the outer housing according to the embodiment.
- Explanatory drawing which shows the cross section of the inner housing which press-fitted the some terminal which concerns on embodiment.
- Explanatory drawing which shows the cross section of the insert component which integrated the some terminal, inner housing, and gasket concerning embodiment.
- the connector 1 of the present embodiment includes a plurality of terminals 2, an inner housing 4, a gasket 6, and an outer housing 5, as shown in FIG.
- the plurality of terminals 2 are arranged in the connector 1 side by side in parallel with each other.
- the inner housing 4 is made of a thermoplastic resin, and has a plurality of terminals 2 inserted therethrough.
- the gasket 6 is provided on the inner housing 4 and is in close contact with the plurality of terminals 2.
- the outer housing 5 is made of a thermoplastic resin, and includes a main body 50 in which the inner housing 4 and the gasket 6 are embedded, and a pair of mounting portions 51, which protrude from the main body 50 and respectively surround both ends 21 and 22 of the plurality of terminals 2. 52.
- the connector 1 of the present embodiment is mounted on a mounting object 72 in which oil is used.
- the mounted object 72 of the present embodiment is an electronically controlled transmission (transmission) used for a vehicle or the like.
- the connector 1 is used as a relay connector for relaying an electrical connection between an electronic control unit (control target device) of the transmission and a control device 71 disposed outside the transmission.
- the electronic control unit of the transmission according to the present embodiment is a valve body in which a plurality of spool valves that are double-acted by an electromagnetic solenoid are arranged. Note that the electronic control unit can be various actuators, sensors, and the like in addition to the valve body.
- the direction in which the plurality of terminals 2 extend and in which the pair of mounting portions 51 and 52 are formed is referred to as the mounting direction D of the connector 1.
- the mounting direction D is a direction in which the female connectors 81 and 82 are mounted on the connector 1.
- a first mounting portion 51 of the outer housing 5 is disposed at one end of the mounting direction D of the connector 1, and a first mounting portion 51 of the outer housing 5 is positioned at the other end of the mounting direction D of the connector 1.
- Two mounting parts 52 are arranged.
- the connector 1 functions as a male connector provided with a first end 21 as one end of the plurality of terminals 2 and a second end 22 as the other end of the plurality of terminals 2 in the mounting direction D.
- the first mounting portion 51 and the first ends 21 of the plurality of terminals 2 disposed inside the first mounting portion 51 are connected to a first female member electrically connected to the control device 71.
- the connector 81 is mounted.
- a second female connector 82 electrically connected to the valve body is mounted on the second mounting portion 52 and on the second ends 22 of the plurality of terminals 2 disposed inside the second mounting portion 52.
- the control device 71 is disposed in an aerial environment, and the valve body of the transmission as the mounted object 72 is disposed in an in-oil environment.
- the valve body in an oily environment is filled with transmission oil (hydraulic oil), and the second mounting portion 52 and the second end 22 of the terminal 2 in the connector 1 are in a state where the oil easily contacts the oil. It is in.
- the oil adhering to the second end 22 of the terminal 2 arranged in the oil environment tends to permeate to the first end 21 of the terminal 2.
- the gasket 6 prevents oil from penetrating into the first end 21 of the terminal 2.
- the connector 1 is held in the oil-side holding hole 722 provided in the case 721 of the transmission.
- the connector 1 is provided with an oil-side holding hole 722 on the outer periphery of a portion of the main body 50 of the outer housing 5 of the outer housing 5 adjacent to the second mounting portion 52 to prevent oil from leaking out of the case 721 of the transmission.
- a rubber-side in-oil sealing material 56 is mounted for cleaning. The oil-side sealing material 56 seals the gap between the main body 50 of the outer housing 5 and the case 721.
- the connector 1 is also held in the air holding hole 712 provided in the cover 711 on the control device 71 side.
- the connector 1 On the outer periphery of a portion of the body 1 of the outer housing 5 of the connector 1 adjacent to the first mounting portion 51, the connector 1 is disposed in an air-side holding hole 712 to prevent water or the like from entering the cover 711.
- a rubber air sealing member 55 is mounted. The air sealing member 55 seals the gap between the main body 50 of the outer housing 5 and the cover 711.
- the plurality of terminals 2 are formed by conductive or long or linear conductive pins, and are arranged in parallel to the mounting direction D of the connector 1. ing. The plurality of terminals 2 are arranged side by side in two directions on a plane orthogonal to the mounting direction D. Intermediate portions 23 of the plurality of terminals 2 except for the first end 21 and the second end 22 are embedded in the inner housing 4, the gasket 6, and the outer housing 5.
- a tapered portion 231 for press-fitting into the inner housing 4 is formed in the intermediate portion 23 of the plurality of terminals 2.
- the tapered portion 231 serves as a guide portion when each terminal 2 is pressed into the press-fit hole 43 of the inner housing 4.
- a separation mark 232 of the carrier (connection portion) when the plurality of terminals 2 are formed in a state of being connected to each other.
- the division mark 232 serves as a stopper for preventing each terminal 2 from coming out of the inner housing 4 after each terminal 2 is pressed into the inner housing 4.
- the division mark 232 is a portion of the terminal 2 where the cross-sectional shape orthogonal to the direction in which the terminal 2 is formed is the largest.
- the plurality of terminals 2 are each press-fitted into a plurality of press-fit holes 43 provided in the inner housing 4.
- the configuration in which the plurality of terminals 2 are press-fitted facilitates the molding of the inner housing 4.
- the plurality of terminals 2 are arranged in a molding die, and insert molding of the inner housing 4 is performed in this molding die, so that the inner housing 4 in which the plurality of terminals 2 are inserted is removed. Molding is also possible.
- a housing 3 is formed by an inner housing 4 and an outer housing 5.
- the inner housing 4 is disposed in the outer housing 5 and serves as a core when the outer housing 5 is formed.
- the inner housing 4 has a press-fit hole 43 into which the intermediate portions 23 of the terminals 2 are press-fitted.
- the inner housing 4 is formed as a molded article of a thermoplastic resin.
- the inner housing 4 is formed to be larger than a range in which the plurality of terminals 2 are arranged in a plane on a plane orthogonal to the mounting direction D.
- the inner housing 4 has a first concave portion 41 in which the gasket 6 through which the plurality of terminals 2 are inserted is arranged (filled).
- the first recess 41 in which the gasket 6 is arranged is located at the end on the first mounting portion 51 side in the mounting direction D of the inner housing 4, in other words, on the first end 21 side of the plurality of terminals 2 in the inner housing 4.
- the axial direction of the plurality of terminals 2 refers to a direction in which the plurality of terminals 2 extend linearly.
- a first recess 41 located on the side of the first end 21 of the plurality of terminals 2 and a second recess 42 located on the side of the second end 22 of the plurality of terminals 2 are formed. ing.
- the gasket 6 is not arranged in the second recess 42, and a part of the outer housing 5 is arranged.
- the first concave portion 41 is a portion for storing the gasket in the liquid state when the gasket in the liquid state for forming the gasket 6 in the solid state is injected (potted) into the inner housing 4.
- the first recess 41 can be formed in various shapes that come into contact with the plurality of terminals 2. By forming the first concave portion 41, it is easy to provide the gasket 6 in the inner housing 4.
- Each of the recesses 41 and 42 is formed to be depressed from each end surface of the inner housing 4 in the mounting direction D.
- the gasket 6 As shown in FIG. 1, the gasket 6 is injected into the first recess 41 of the inner housing 4 in a liquid state, and then cured. The gasket 6 is elastically deformed when expanded by heat, so that the gasket 6 can improve the adhesiveness (sealability) with surrounding members.
- the adhesiveness between the gasket 6 and the terminal 2 is higher than the adhesiveness between the thermoplastic resin forming the inner housing 4 or the thermoplastic resin forming the outer housing 5 and the terminal 2.
- the term "adhesiveness” refers to a property in which a gap that is likely to penetrate a liquid such as oil between members is difficult to be formed.
- the gasket 6 can have a sealing function and an adhesive function. In addition, the gasket 6 can be used as an adhesive.
- the gasket 6 is arranged in the first concave portion 41 and is in close contact with a part of the plurality of terminals 2 in the axial direction.
- the entire gasket 6 is surrounded by the inner housing 4 and the outer housing 5.
- the gasket 6 is in close contact with the terminals 2, the inner housing 4 and the outer housing 5. And, little gap is formed between each terminal 2 and the gasket 6.
- the gasket 6 is injected into the first recess 41 of the inner housing 4 into which the plurality of terminals 2 are press-fitted.
- the gasket 6 is in close contact with the plurality of terminals 2 between the gasket 6 and the plurality of terminals 2 so that oil does not permeate from outside the connector 1.
- the gasket 6 may be disposed in the second concave portion 42 in a state where the gasket 6 contacts the plurality of terminals 2. In this case, the gasket 6 may not be disposed in the first recess 41, and a part of the outer housing 5 may be disposed.
- the outer housing 5 forms a main outer shape of the connector 1.
- the main body 50 of the outer housing 5 is formed in a cylindrical shape, and the air-side sealing material 55 and the oil-side sealing material 56 are mounted on the outer periphery of the main body 50.
- the main body 50 covers the surface of the gasket 6 and has insertion portions 501 and 502 through which the plurality of terminals 2 are inserted.
- a pair of insertion portions 501 and 502 that cover both end surfaces of the inner housing 4 and the gasket 6 in the mounting direction D are formed on the inner peripheral side of the main body 50.
- the first mounting portion 51 protrudes from the main body 50 in a state of being formed in a ring shape, so that a plurality of first mounting portions 51 are formed around a central axis passing through the center of the main body 50 of the outer housing 5.
- the first end 21 of the terminal 2 of FIG. 5 the second mounting portion 52 is formed in a ring shape and protrudes from the main body 50, so that a plurality of second mounting portions 52 are formed around a central axis passing through the center of the main body 50 of the outer housing 5.
- the second terminal 22 of the terminal 2 is formed in a ring shape and protrudes from the main body 50, so that a plurality of second mounting portions 52 are formed around a central axis passing through the center of the main body 50 of the outer housing 5.
- a mounting flange 53 to be mounted on the case 721 of the transmission.
- a cylindrical collar 531 is arranged in the mounting flange 53, and an insertion hole 532 for inserting the bolt 54 to be fastened to the case 721 is formed inside the collar 531.
- the second insertion portion 502 provided on the second mounting portion 52 side of the pair of insertion portions 501 and 502 has the second end portions 22 of the plurality of terminals 2.
- an insulating rib (insulating wall) 503 that protrudes from the second insertion portion 502 in the protruding direction of the second mounting portion 52 and provides insulation between the second end portions 22 is provided.
- the insulating ribs 503 increase the creeping distance between the second ends 22 of the terminals 2 so as to make it difficult for electric leakage from one of the second ends 22 to the other second end 22 to occur.
- the creepage distance indicates the shortest distance along the surface of the insulating rib 503 and the second insertion portion 502.
- the insulating ribs 503 are formed so as to partition the second ends 22 of the plurality of terminals 2 into a lattice shape.
- the insulating rib 503 can be provided on the first insertion portion 501 provided on the first mounting portion 51 side. In this case, the insulating rib 503 protrudes from the first insertion portion 501 in the protruding direction of the first mounting portion 51 between the first ends 21 of the plurality of terminals 2, and the first ends 21 are connected to each other. Insulation between them.
- the same female connector can be attached to the first mounting portion 51 and the first end 21 of the plurality of terminals 2 and the second mounting portion 52 and the second end 22 of the plurality of terminals 2.
- the first female connector 81 can be mounted not only on the first mounting portion 51 but also on the second mounting portion 52
- the second female connector 82 can be mounted not only on the second mounting portion 52 but also on the first mounting portion 52. 51 can also be attached. Thereby, formation of each female connector 81, 82 can be facilitated.
- the mounted portion of the first female connector 81 mounted on the first mounting portion 51 and the mounted portion of the second female connector 82 mounted on the second mounting portion 52 can have the same shape. .
- the first mounting portion 51 and the first end 21 of the plurality of terminals 2 are mounted on the second mounting portion 52 and the second end 22 of the plurality of terminals 2 in the same arrangement relationship, and female connectors having the same shape are mounted. It can be formed as possible. In other words, a portion of the first female connector 81 in which the first end 21 of the terminal 2 is inserted and the plurality of conductive insertion holes are electrically connected to the first end 21, and the first mounting portion 51 is mounted.
- the shape and the like of the second female connector 82 include an arrangement of a plurality of conductive insertion holes into which the second end 22 of the terminal 2 is inserted and which is electrically connected to the second end 22, and the second mounting portion 52 is mounted.
- the shape can be the same as the shape of the portion.
- a convex portion 511 that regulates the direction in which the first female connector 81 is mounted on the first mounting portion 51 is formed on a part of the outer surface of the first mounting portion 51.
- a protrusion 521 that regulates the direction in which the second female connector 82 is mounted on the second mounting portion 52 is formed on a part of the outer surface of the second mounting portion 52.
- the first mounting portion 51 including the convex portion 511 and the second mounting portion 52 including the convex portion 521 are formed in a common shape.
- the inner housing 4 and the outer housing 5 are formed of a thermoplastic resin which is easily formed by injection molding or the like.
- the thermoplastic resin constituting the inner housing 4 and the outer housing 5 can be various ones having excellent heat resistance, chemical resistance and the like.
- PPS polyphenylene sulfide
- polyamide resin and the like can be used. it can.
- the thermoplastic resin forming the inner housing 4 and the thermoplastic resin forming the outer housing 5 can have the same composition or different compositions.
- the material constituting the gasket 6 can be various elastomers having an excellent sealing function.
- the inner housing 4 is molded by injection molding or the like. At this time, a first recess 41 for injecting a liquid gasket and a press-fit hole 43 for press-fitting the plurality of terminals 2 are formed in the inner housing 4.
- a press-fitting step each terminal 2 is press-fitted into each press-fitting hole 43 of the inner housing 4 as shown in FIG. And each part of all the terminals 2 is arrange
- the plurality of terminals 2 are arranged in a molding die, the inner housing 4 is subjected to insert molding, and the plurality of terminals 2 are inserted.
- the inner housing 4 can also be formed.
- a liquid gasket is injected (potted) into the first recess 41 of the inner housing 4 to fill it.
- the liquid gasket contacts a part of each terminal 2 arranged in the first recess 41.
- the gasket in the liquid state hardens, and the gasket 6 is formed in the first recess 41.
- the gasket 6 can be easily formed in the first recess 41 of the inner housing 4.
- the gasket 6 is adhered to each terminal 2 to form an insert part in which the plurality of terminals 2, the inner housing 4 and the gasket 6 are integrated.
- the insert part is placed in a molding die, and insert molding of the outer housing 5 is performed. Specifically, when the insert part is supported in the mold, a cavity is formed in the mold. Then, the molten thermoplastic resin for forming the outer housing 5 is filled in the cavity. At this time, since the terminals 2 and the gasket 6 are in close contact with each other, no gap is formed at the boundary between each terminal 2 and the gasket 6. Can not penetrate the border with
- the molten thermoplastic resin is cooled to be solidified to form the outer housing 5, and the connector 1 including the plurality of terminals 2, the inner housing 4, the gasket 6, and the outer housing 5 is manufactured in a molding die. Then, the molded connector 1 is taken out of the molding die.
- the resin housing 3 when forming the non-waterproof type connector 1 in which the sealing material is not attached to the plurality of terminals 2, the resin housing 3 is composed of two parts, the inner housing 4 and the outer housing 5.
- the gasket 6 is disposed inside the outer housing 5.
- the inner housing 4 when the plurality of terminals 2 are inserted into the inner housing 4, the inner housing 4 is provided with a gasket 6 which is in close contact with the plurality of terminals 2.
- the female connectors 81 and 82 are mounted on the mounting portions 51 and 52 of the outer housing 5 and the ends 21 and 22 of the terminals 2, respectively. It functions as a relay connector that relays through a plurality of terminals 2.
- the gasket 6 prevents the oil in the transmission case 721 from penetrating from the second end 22 to the first end 21 of the plurality of terminals 2. Is done. Further, the oil that permeates from the second end portions 22 of the plurality of terminals 2 to the gap between the inner housing 4 and the outer housing 5 is prevented from permeating to the first end portions 21 of the plurality of terminals 2 by the gasket 6. You. Thus, oil is prevented from leaking to the control device 71 through the connector 1.
- the inner housing 4 and the gasket 6 are embedded in the main body 50 of the outer housing 5.
- the surface of the gasket 6 is covered by the insertion portions 501 and 502 of the main body 50 of the outer housing 5. Therefore, the shape required for the connector 1 does not need to be formed on the surface of the gasket 6, and can be formed on the insertion portions 501 and 502 of the main body 50 of the outer housing 5.
- an insulating rib 503 for insulating between the terminals 2 can be formed in the second insertion portion 502 of the main body 50.
- a gasket 6 is provided in the inner housing 4 integrated with the plurality of terminals 2 to form an insert part, and the insert part is arranged in a molding die.
- the outer housing 5 can be insert-molded.
- the gasket 6 is in close contact with the plurality of terminals 2, and there is almost no gap between the plurality of terminals 2 and the gasket 6. Therefore, the thermoplastic resin serving as the outer housing 5 cannot penetrate into the gap between the plurality of terminals 2 and the gasket 6.
- the sealing property of the connector 1 is ensured during the manufacture and use of the connector 1, and the degree of freedom for forming the housing 3 into a required shape can be increased.
- the first recess 41 may be formed separately for each of the terminals 2 or for each of several terminals 2, in addition to being formed collectively for the plurality of terminals 2. Also in this case, the gasket 6 arranged in the first concave portion 41 has an effect of preventing permeation of a liquid such as oil from the second end 22 of each terminal 2 to the first end 21. This case is particularly effective when the number of terminals 2 is small.
- the present invention is not limited to the embodiments, and further different embodiments can be configured without departing from the gist of the invention. Further, the present invention includes various modified examples, modified examples within an equivalent range, and the like.
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
Abstract
Provided is a connector for which sealability is ensured during manufacturing and during use, and the degree of freedom for forming a housing in a required shape is increased. This connector (1) comprises: a plurality of terminals (2); an inner housing (4); a gasket (6); and an outer housing (5). The plurality of terminals (2) are placed on the connector (1) aligned in a mutually parallel state. The inner housing (4) comprises a thermoplastic resin, and is an item in which the plurality of terminals (2) are inserted. The gasket (6) is provided in the inner housing (4) and is also adhered to the plurality of terminals (2). The outer housing (5) comprises a thermoplastic resin, and has: a body part (50) that buries the inner housing (4) and the gasket (6); and a pair of mounting units (51, 52) projecting from the body part (50) and surrounding both end parts (21, 22) of the plurality of terminals (2).
Description
本開示は、互いに平行な状態で並ぶ複数の端子を備えるコネクタに関する。
The present disclosure relates to a connector including a plurality of terminals arranged in parallel with each other.
ハウジングに複数の端子が配置されたコネクタは、例えば、電子回路が設けられた回路基板、制御装置等と、種々の電子制御部品(制御対象機器)等との電気接続を行うために用いられる。例えば、特許文献1に開示されるように、オイルが使用されるトランスミッション(変速機)等にコネクタが装着される場合には、コネクタからトランスミッション等の外部へオイルが漏洩することを防止する工夫がなされている。具体的には、コネクタを製造する際には、複数の端子を成形型に配置して、樹脂のハウジングのインサート成形を行い、その後、ハウジングに形成された凹部に樹脂のポッティング材の注型を行っている。そして、ポッティング材が複数の端子に接着されることによって、オイルが端子を伝ってコネクタの外部へ漏洩することを防止している。
A connector having a plurality of terminals disposed on a housing is used for, for example, electrically connecting a circuit board on which an electronic circuit is provided, a control device, and various electronic control components (control target devices). For example, as disclosed in Patent Document 1, when a connector is mounted on a transmission (transmission) or the like that uses oil, a device for preventing oil from leaking from the connector to the outside of the transmission or the like is devised. Has been done. Specifically, when manufacturing a connector, a plurality of terminals are arranged in a molding die, insert molding of a resin housing is performed, and then a resin potting material is cast into a recess formed in the housing. Is going. And, by adhering the potting material to the plurality of terminals, oil is prevented from leaking to the outside of the connector along the terminals.
複数の端子にシール材が装着されない非防水タイプのコネクタにおいては、オイル、水等の漏洩を防止するために、ポッティング材を用いることが一般的である。しかし、ポッティング材は、注型によって形成されるために、必要とする形状に形成することはできない。そして、ポッティング材を注型した後の表面は平坦状になる。そのため、例えば、ポッティング材の表面に端子間の絶縁を行うための絶縁リブ(絶縁壁)を形成することはできない。
非 In a non-waterproof type connector in which a sealing material is not attached to a plurality of terminals, a potting material is generally used to prevent leakage of oil, water, and the like. However, since the potting material is formed by casting, it cannot be formed in a required shape. Then, the surface after casting the potting material becomes flat. Therefore, for example, an insulating rib (insulating wall) for insulating between terminals cannot be formed on the surface of the potting material.
また、非防水タイプのコネクタにおいて、成形の柔軟性を確保するために、ハウジングを、互いに別々に成形した第1ハウジング部と第2ハウジング部とによって構成することが考えられる。具体的には、ハウジングの一部を、中子としての第1ハウジング部として別途成形し、各端子を第1ハウジング部に圧入するとともに第1ハウジング部及び各端子を成形型に配置する。そして、この成形型内に樹脂を注入するインサート成形を行って、第2ハウジング部を成形することが考えられる。
In addition, in the non-waterproof type connector, in order to secure molding flexibility, the housing may be constituted by a first housing portion and a second housing portion which are separately molded from each other. Specifically, a part of the housing is separately formed as a first housing portion as a core, each terminal is pressed into the first housing portion, and the first housing portion and each terminal are arranged in a molding die. Then, it is conceivable to perform insert molding for injecting a resin into the molding die to form the second housing portion.
しかし、第1ハウジング部を用いた第2ハウジング部のインサート成形を行う場合には、さらに別の課題が存在することが、発明者の研究開発の過程において見出された。すなわち、第2ハウジング部をインサート成形する際には、第2ハウジング部を成形するための樹脂が、第1ハウジング部と各端子との隙間を通って第1ハウジング部の裏側からはみ出し、バリ(突出物)となるおそれがあることが見出された。
However, it was discovered during the research and development of the inventor that there was still another problem when performing insert molding of the second housing portion using the first housing portion. That is, when insert molding the second housing portion, the resin for molding the second housing portion protrudes from the back side of the first housing portion through the gap between the first housing portion and each terminal, and burrs ( (Projections).
その結果、成形後の、第1ハウジング部及び第2ハウジング部からなるハウジングに、各端子とハウジングとの境界を封止するためのポッティング材を設けようとした場合には、次の課題が生じる。すなわち、第2ハウジング部のバリが、ポッティング材の注入スペースに突出するよう形成されているとき、バリが、各端子とポッティング材との接着を阻害し、コネクタの密封性を十分に確保することができないことが分かった。従って、コネクタの密封性を十分に確保して、ハウジングを必要とする形状に形成するための自由度を高めるためには、更なる工夫が必要とされる。
As a result, if a potting material for sealing the boundary between each terminal and the housing is to be provided in the formed housing composed of the first housing portion and the second housing portion, the following problem occurs. . That is, when the burr of the second housing portion is formed so as to protrude into the space for injecting the potting material, the burr inhibits adhesion between each terminal and the potting material and ensures sufficient sealing of the connector. I found that I could not do it. Therefore, further measures are required to ensure sufficient sealing of the connector and increase the degree of freedom for forming the housing into a required shape.
本開示は、かかる課題に鑑みてなされたもので、製造時及び使用時において密封性が確保され、ハウジングを必要とする形状に形成するための自由度を高めることができるコネクタを提供しようとして得られたものである。
The present disclosure has been made in view of such a problem, and has been made in an effort to provide a connector that can ensure the hermeticity at the time of manufacture and use and can increase the degree of freedom for forming a housing into a required shape. It was done.
本開示の一態様は、互いに平行な状態で並ぶ複数の端子と、
複数の前記端子が挿通された、熱可塑性樹脂からなるインナーハウジングと、
前記インナーハウジングに設けられるとともに、複数の前記端子に密着されたガスケットと、
前記インナーハウジング及び前記ガスケットを埋設する本体部、及び前記本体部から突出して複数の前記端子の両端部をそれぞれ囲む一対の装着部を有するとともに、熱可塑性樹脂からなるアウターハウジングと、を備えるコネクタにある。 One embodiment of the present disclosure includes a plurality of terminals arranged in parallel with each other,
An inner housing made of a thermoplastic resin, through which the plurality of terminals are inserted,
A gasket provided on the inner housing and closely attached to the plurality of terminals,
A main body portion in which the inner housing and the gasket are embedded, and a pair of mounting portions protruding from the main body portion and respectively surrounding both ends of the plurality of terminals, and an outer housing made of a thermoplastic resin. is there.
複数の前記端子が挿通された、熱可塑性樹脂からなるインナーハウジングと、
前記インナーハウジングに設けられるとともに、複数の前記端子に密着されたガスケットと、
前記インナーハウジング及び前記ガスケットを埋設する本体部、及び前記本体部から突出して複数の前記端子の両端部をそれぞれ囲む一対の装着部を有するとともに、熱可塑性樹脂からなるアウターハウジングと、を備えるコネクタにある。 One embodiment of the present disclosure includes a plurality of terminals arranged in parallel with each other,
An inner housing made of a thermoplastic resin, through which the plurality of terminals are inserted,
A gasket provided on the inner housing and closely attached to the plurality of terminals,
A main body portion in which the inner housing and the gasket are embedded, and a pair of mounting portions protruding from the main body portion and respectively surrounding both ends of the plurality of terminals, and an outer housing made of a thermoplastic resin. is there.
前記一態様のコネクタは、複数の端子にシール材が装着されない非防水タイプのコネクタを形成する際に、インナーハウジングとアウターハウジングとの2部品からハウジングを構成し、インナーハウジングに設けられたガスケットの表面をアウターハウジングによって覆っている。具体的には、インナーハウジングに複数の端子が挿通された状態において、インナーハウジングに、複数の端子に密着されたガスケットが設けられている。また、コネクタは、ハウジングの各装着部及び各装着部に囲まれた各端子の端部にそれぞれ各雌コネクタが装着されて、各雌コネクタの電気接続を複数の端子によって中継する中継コネクタとして機能する。そして、コネクタの使用時においては、ガスケットが設けられていることによって、オイル、水等の液体が、複数の端子を伝ってコネクタの外部へ漏洩することが防止される。
The connector according to the one aspect, when forming a non-waterproof type connector in which a sealing material is not attached to a plurality of terminals, forms a housing from two parts of an inner housing and an outer housing, and includes a gasket provided in the inner housing. The surface is covered by the outer housing. Specifically, when the plurality of terminals are inserted through the inner housing, the inner housing is provided with a gasket which is in close contact with the plurality of terminals. In addition, the connector functions as a relay connector in which each female connector is mounted on each mounting portion of the housing and an end of each terminal surrounded by each mounting portion, and the electrical connection of each female connector is relayed by a plurality of terminals. I do. When the connector is used, the provision of the gasket prevents liquid such as oil and water from leaking to the outside of the connector through the plurality of terminals.
また、インナーハウジング及びガスケットは、アウターハウジングの本体部に埋設されている。そして、ガスケットの表面は、アウターハウジングの本体部によって覆われている。そのため、コネクタに必要とされる形状を、ガスケットの表面に形成する必要がなく、アウターハウジングの本体部に形成することができる。これにより、例えば、端子間を絶縁する絶縁壁を、装着部内に位置する、アウターハウジングの本体部に形成することができる。
The inner housing and the gasket are embedded in the main body of the outer housing. The surface of the gasket is covered by the main body of the outer housing. Therefore, the shape required for the connector does not need to be formed on the surface of the gasket, and can be formed on the main body of the outer housing. Thus, for example, an insulating wall that insulates between the terminals can be formed on the main body of the outer housing located in the mounting portion.
また、アウターハウジングを成形する際には、複数の端子と一体化されたインナーハウジングにガスケットを設けてインサート部品とし、このインサート部品を成形型内に配置して、アウターハウジングをインサート成形することができる。このとき、複数の端子にガスケットが密着されており、複数の端子とガスケットとの間には隙間がほとんどない。そのため、アウターハウジングとなる熱可塑性樹脂は、複数の端子とガスケットとの隙間に浸透することができない。これにより、複数の端子とガスケットとの密封性を確保して、コネクタを製造することができる。
Also, when molding the outer housing, a gasket may be provided on the inner housing integrated with the plurality of terminals to form an insert part, and this insert part may be arranged in a molding die to insert-mold the outer housing. it can. At this time, the gasket is in close contact with the plurality of terminals, and there is almost no gap between the plurality of terminals and the gasket. Therefore, the thermoplastic resin serving as the outer housing cannot penetrate into the gap between the plurality of terminals and the gasket. Thereby, the connector can be manufactured while ensuring the sealing property between the plurality of terminals and the gasket.
それ故、前記一態様のコネクタによれば、コネクタの製造時及び使用時においてコネクタの密封性が確保され、ハウジングを必要とする形状に形成するための自由度を高めることができる。
Therefore, according to the connector of the above aspect, the sealing property of the connector is ensured during manufacture and use of the connector, and the degree of freedom for forming the housing into a required shape can be increased.
前述したコネクタにかかる好ましい実施形態について、図面を参照して説明する。
本形態のコネクタ1は、図1に示すように、複数の端子2、インナーハウジング4、ガスケット6及びアウターハウジング5を備える。複数の端子2は、互いに平行な状態で並んでコネクタ1に配置されている。インナーハウジング4は、熱可塑性樹脂からなり、複数の端子2が挿通されたものである。ガスケット6は、インナーハウジング4に設けられるとともに複数の端子2に密着されている。アウターハウジング5は、熱可塑性樹脂からなり、インナーハウジング4及びガスケット6を埋設する本体部50と、本体部50から突出して複数の端子2の両端部21,22をそれぞれ囲む一対の装着部51,52とを有する。 A preferred embodiment of the connector described above will be described with reference to the drawings.
Theconnector 1 of the present embodiment includes a plurality of terminals 2, an inner housing 4, a gasket 6, and an outer housing 5, as shown in FIG. The plurality of terminals 2 are arranged in the connector 1 side by side in parallel with each other. The inner housing 4 is made of a thermoplastic resin, and has a plurality of terminals 2 inserted therethrough. The gasket 6 is provided on the inner housing 4 and is in close contact with the plurality of terminals 2. The outer housing 5 is made of a thermoplastic resin, and includes a main body 50 in which the inner housing 4 and the gasket 6 are embedded, and a pair of mounting portions 51, which protrude from the main body 50 and respectively surround both ends 21 and 22 of the plurality of terminals 2. 52.
本形態のコネクタ1は、図1に示すように、複数の端子2、インナーハウジング4、ガスケット6及びアウターハウジング5を備える。複数の端子2は、互いに平行な状態で並んでコネクタ1に配置されている。インナーハウジング4は、熱可塑性樹脂からなり、複数の端子2が挿通されたものである。ガスケット6は、インナーハウジング4に設けられるとともに複数の端子2に密着されている。アウターハウジング5は、熱可塑性樹脂からなり、インナーハウジング4及びガスケット6を埋設する本体部50と、本体部50から突出して複数の端子2の両端部21,22をそれぞれ囲む一対の装着部51,52とを有する。 A preferred embodiment of the connector described above will be described with reference to the drawings.
The
以下に、本形態のコネクタ1について詳説する。
(コネクタ1)
図2に示すように、本形態のコネクタ1は、オイルが内部で使用される被装着物72に装着されるものである。本形態の被装着物72は、車両等に用いられる電子制御式のトランスミッション(変速機)である。コネクタ1は、トランスミッションの電子制御部(制御対象機器)と、トランスミッションの外部に配置される制御装置71との電気接続の中継を行うための中継コネクタとして用いられる。本形態のトランスミッションの電子制御部は、電磁ソレノイドによって複動するスプールバルブが複数配置されたバルブボディである。なお、電子制御部は、バルブボディ以外にも、種々のアクチュエータ、センサ等とすることができる。 Hereinafter, theconnector 1 of the present embodiment will be described in detail.
(Connector 1)
As shown in FIG. 2, theconnector 1 according to the present embodiment is mounted on a mounting object 72 in which oil is used. The mounted object 72 of the present embodiment is an electronically controlled transmission (transmission) used for a vehicle or the like. The connector 1 is used as a relay connector for relaying an electrical connection between an electronic control unit (control target device) of the transmission and a control device 71 disposed outside the transmission. The electronic control unit of the transmission according to the present embodiment is a valve body in which a plurality of spool valves that are double-acted by an electromagnetic solenoid are arranged. Note that the electronic control unit can be various actuators, sensors, and the like in addition to the valve body.
(コネクタ1)
図2に示すように、本形態のコネクタ1は、オイルが内部で使用される被装着物72に装着されるものである。本形態の被装着物72は、車両等に用いられる電子制御式のトランスミッション(変速機)である。コネクタ1は、トランスミッションの電子制御部(制御対象機器)と、トランスミッションの外部に配置される制御装置71との電気接続の中継を行うための中継コネクタとして用いられる。本形態のトランスミッションの電子制御部は、電磁ソレノイドによって複動するスプールバルブが複数配置されたバルブボディである。なお、電子制御部は、バルブボディ以外にも、種々のアクチュエータ、センサ等とすることができる。 Hereinafter, the
(Connector 1)
As shown in FIG. 2, the
本形態においては、図1及び図2に示すように、複数の端子2が延びる方向であって、一対の装着部51,52が形成された方向を、コネクタ1の装着方向Dという。装着方向Dは、コネクタ1に各雌コネクタ81,82が装着される方向となる。
In the present embodiment, as shown in FIGS. 1 and 2, the direction in which the plurality of terminals 2 extend and in which the pair of mounting portions 51 and 52 are formed is referred to as the mounting direction D of the connector 1. The mounting direction D is a direction in which the female connectors 81 and 82 are mounted on the connector 1.
図1に示すように、コネクタ1の装着方向Dの一端側には、アウターハウジング5の第1装着部51が配置され、コネクタ1の装着方向Dの他端側には、アウターハウジング5の第2装着部52が配置されている。コネクタ1は、複数の端子2の一端部としての第1端部21と、複数の端子2の他端部としての第2端部22とが装着方向Dに設けられた雄コネクタとして機能する。
As shown in FIG. 1, a first mounting portion 51 of the outer housing 5 is disposed at one end of the mounting direction D of the connector 1, and a first mounting portion 51 of the outer housing 5 is positioned at the other end of the mounting direction D of the connector 1. Two mounting parts 52 are arranged. The connector 1 functions as a male connector provided with a first end 21 as one end of the plurality of terminals 2 and a second end 22 as the other end of the plurality of terminals 2 in the mounting direction D.
図2に示すように、第1装着部51、及び第1装着部51の内側に配置された、複数の端子2の第1端部21には、制御装置71に電気接続された第1雌コネクタ81が装着される。第2装着部52、及び第2装着部52の内側に配置された、複数の端子2の第2端部22には、バルブボディに電気接続された第2雌コネクタ82が装着される。
As shown in FIG. 2, the first mounting portion 51 and the first ends 21 of the plurality of terminals 2 disposed inside the first mounting portion 51 are connected to a first female member electrically connected to the control device 71. The connector 81 is mounted. A second female connector 82 electrically connected to the valve body is mounted on the second mounting portion 52 and on the second ends 22 of the plurality of terminals 2 disposed inside the second mounting portion 52.
制御装置71は、気中環境下に配置されており、被装着物72としてのトランスミッションのバルブボディは、油中環境下に配置されている。油中環境下にあるバルブボディにおいては、トランスミッションのオイル(作動油)が満たされており、コネクタ1における、第2装着部52及び端子2の第2端部22は、オイルと接触しやすい状態にある。油中環境下に配置される端子2の第2端部22に付着したオイルは、端子2の第1端部21の側へ浸透しようとする。このとき、端子2にガスケット6が密着していることにより、ガスケット6によってオイルが端子2の第1端部21へ浸透することが阻止される。
The control device 71 is disposed in an aerial environment, and the valve body of the transmission as the mounted object 72 is disposed in an in-oil environment. The valve body in an oily environment is filled with transmission oil (hydraulic oil), and the second mounting portion 52 and the second end 22 of the terminal 2 in the connector 1 are in a state where the oil easily contacts the oil. It is in. The oil adhering to the second end 22 of the terminal 2 arranged in the oil environment tends to permeate to the first end 21 of the terminal 2. At this time, since the gasket 6 is in close contact with the terminal 2, the gasket 6 prevents oil from penetrating into the first end 21 of the terminal 2.
図1~図3に示すように、コネクタ1は、トランスミッションのケース721に設けられた油中側保持孔722に保持される。コネクタ1のアウターハウジング5の本体部50における第2装着部52に隣接する部分の外周には、油中側保持孔722に配置されて、オイルがトランスミッションのケース721の外部へ漏洩することを防止するためのゴム製の油中側シール材56が装着されている。油中側シール材56は、アウターハウジング5の本体部50とケース721との隙間をシール(封止)する。
コ ネ ク タ As shown in FIGS. 1 to 3, the connector 1 is held in the oil-side holding hole 722 provided in the case 721 of the transmission. The connector 1 is provided with an oil-side holding hole 722 on the outer periphery of a portion of the main body 50 of the outer housing 5 of the outer housing 5 adjacent to the second mounting portion 52 to prevent oil from leaking out of the case 721 of the transmission. A rubber-side in-oil sealing material 56 is mounted for cleaning. The oil-side sealing material 56 seals the gap between the main body 50 of the outer housing 5 and the case 721.
コネクタ1は、制御装置71側のカバー711に設けられた気中側保持孔712にも保持される。コネクタ1のアウターハウジング5の本体部50における第1装着部51に隣接する部分の外周には、気中側保持孔712に配置されて、カバー711内への水等の浸入を防止するためのゴム製の気中側シール材55が装着されている。気中側シール材55は、アウターハウジング5の本体部50とカバー711との隙間をシール(封止)する。
The connector 1 is also held in the air holding hole 712 provided in the cover 711 on the control device 71 side. On the outer periphery of a portion of the body 1 of the outer housing 5 of the connector 1 adjacent to the first mounting portion 51, the connector 1 is disposed in an air-side holding hole 712 to prevent water or the like from entering the cover 711. A rubber air sealing member 55 is mounted. The air sealing member 55 seals the gap between the main body 50 of the outer housing 5 and the cover 711.
(端子2)
図1、図4及び図5に示すように、複数の端子2は、導電性を有する、長尺状又は線状の導体ピンによって形成されており、コネクタ1の装着方向Dに平行に配置されている。複数の端子2は、装着方向Dに直交する平面における2つの方向に並んで配置されている。複数の端子2における、第1端部21及び第2端部22を除く中間部23は、インナーハウジング4、ガスケット6及びアウターハウジング5内に埋設されている。 (Terminal 2)
As shown in FIGS. 1, 4 and 5, the plurality ofterminals 2 are formed by conductive or long or linear conductive pins, and are arranged in parallel to the mounting direction D of the connector 1. ing. The plurality of terminals 2 are arranged side by side in two directions on a plane orthogonal to the mounting direction D. Intermediate portions 23 of the plurality of terminals 2 except for the first end 21 and the second end 22 are embedded in the inner housing 4, the gasket 6, and the outer housing 5.
図1、図4及び図5に示すように、複数の端子2は、導電性を有する、長尺状又は線状の導体ピンによって形成されており、コネクタ1の装着方向Dに平行に配置されている。複数の端子2は、装着方向Dに直交する平面における2つの方向に並んで配置されている。複数の端子2における、第1端部21及び第2端部22を除く中間部23は、インナーハウジング4、ガスケット6及びアウターハウジング5内に埋設されている。 (Terminal 2)
As shown in FIGS. 1, 4 and 5, the plurality of
図1に示すように、複数の端子2の中間部23には、インナーハウジング4に圧入するためのテーパ部231が形成されている。テーパ部231は、インナーハウジング4の圧入孔43に各端子2を圧入する際の案内部となる。また、複数の端子2の中間部23には、複数の端子2が互いに連なった状態で成形されときのキャリア(連結部)の分断痕232が形成されている。分断痕232は、各端子2がインナーハウジング4に圧入された後に、各端子2がインナーハウジング4から抜け出すことを防止するための抜け止めとなる。
テ ー パ As shown in FIG. 1, a tapered portion 231 for press-fitting into the inner housing 4 is formed in the intermediate portion 23 of the plurality of terminals 2. The tapered portion 231 serves as a guide portion when each terminal 2 is pressed into the press-fit hole 43 of the inner housing 4. Further, in the intermediate portion 23 of the plurality of terminals 2, there is formed a separation mark 232 of the carrier (connection portion) when the plurality of terminals 2 are formed in a state of being connected to each other. The division mark 232 serves as a stopper for preventing each terminal 2 from coming out of the inner housing 4 after each terminal 2 is pressed into the inner housing 4.
分断痕232は、端子2において、端子2の形成方向に直交する断面形状が最も大きく形成された部分である。複数の端子2は、インナーハウジング4に設けられた複数の圧入孔43にそれぞれ圧入されている。複数の端子2を圧入する構成にすることにより、インナーハウジング4の成形が容易になる。なお、複数の端子2の圧入を行う代わりに、複数の端子2を成形型に配置し、この成形型においてインナーハウジング4のインサート成形を行って、複数の端子2が挿通されたインナーハウジング4を成形することも可能である。
The division mark 232 is a portion of the terminal 2 where the cross-sectional shape orthogonal to the direction in which the terminal 2 is formed is the largest. The plurality of terminals 2 are each press-fitted into a plurality of press-fit holes 43 provided in the inner housing 4. The configuration in which the plurality of terminals 2 are press-fitted facilitates the molding of the inner housing 4. Instead of press-fitting the plurality of terminals 2, the plurality of terminals 2 are arranged in a molding die, and insert molding of the inner housing 4 is performed in this molding die, so that the inner housing 4 in which the plurality of terminals 2 are inserted is removed. Molding is also possible.
(インナーハウジング4)
図1に示すように、コネクタ1においては、インナーハウジング4とアウターハウジング5とによってハウジング3が形成されている。インナーハウジング4は、アウターハウジング5内に配置されており、アウターハウジング5を成形する際に中子となる。インナーハウジング4には、複数の端子2の中間部23が圧入される圧入孔43が形成されている。インナーハウジング4は、熱可塑性樹脂の成形品として形成されている。インナーハウジング4は、装着方向Dに直交する平面において、複数の端子2が平面的に並んで配置された範囲よりも大きく形成されている。 (Inner housing 4)
As shown in FIG. 1, in theconnector 1, a housing 3 is formed by an inner housing 4 and an outer housing 5. The inner housing 4 is disposed in the outer housing 5 and serves as a core when the outer housing 5 is formed. The inner housing 4 has a press-fit hole 43 into which the intermediate portions 23 of the terminals 2 are press-fitted. The inner housing 4 is formed as a molded article of a thermoplastic resin. The inner housing 4 is formed to be larger than a range in which the plurality of terminals 2 are arranged in a plane on a plane orthogonal to the mounting direction D.
図1に示すように、コネクタ1においては、インナーハウジング4とアウターハウジング5とによってハウジング3が形成されている。インナーハウジング4は、アウターハウジング5内に配置されており、アウターハウジング5を成形する際に中子となる。インナーハウジング4には、複数の端子2の中間部23が圧入される圧入孔43が形成されている。インナーハウジング4は、熱可塑性樹脂の成形品として形成されている。インナーハウジング4は、装着方向Dに直交する平面において、複数の端子2が平面的に並んで配置された範囲よりも大きく形成されている。 (Inner housing 4)
As shown in FIG. 1, in the
インナーハウジング4は、複数の端子2を挿通させるガスケット6が配置(充填)される第1凹部41を有する。ガスケット6が配置される第1凹部41は、インナーハウジング4の装着方向Dの第1装着部51側の端部、換言すれば、インナーハウジング4における、複数の端子2の第1端部21側の端部に設けられている。複数の端子2の軸線方向とは、複数の端子2が直線状に延びる方向のことをいう。インナーハウジング4には、複数の端子2の第1端部21の側に位置する第1凹部41と、複数の端子2の第2端部22の側に位置する第2凹部42とが形成されている。第2凹部42には、ガスケット6が配置されておらず、アウターハウジング5の一部が配置されている。
The inner housing 4 has a first concave portion 41 in which the gasket 6 through which the plurality of terminals 2 are inserted is arranged (filled). The first recess 41 in which the gasket 6 is arranged is located at the end on the first mounting portion 51 side in the mounting direction D of the inner housing 4, in other words, on the first end 21 side of the plurality of terminals 2 in the inner housing 4. At the end. The axial direction of the plurality of terminals 2 refers to a direction in which the plurality of terminals 2 extend linearly. In the inner housing 4, a first recess 41 located on the side of the first end 21 of the plurality of terminals 2 and a second recess 42 located on the side of the second end 22 of the plurality of terminals 2 are formed. ing. The gasket 6 is not arranged in the second recess 42, and a part of the outer housing 5 is arranged.
第1凹部41は、インナーハウジング4に、固形状態のガスケット6となるための液状態のガスケットを注入(ポッティング)する際に、液状態のガスケットを貯留するための部分である。第1凹部41は、複数の端子2に接触する種々の形状に形成することができる。第1凹部41の形成により、インナーハウジング4にガスケット6を設けることが容易である。各凹部41,42は、インナーハウジング4の装着方向Dの各端面から陥没して形成されている。
{Circle around (1)} The first concave portion 41 is a portion for storing the gasket in the liquid state when the gasket in the liquid state for forming the gasket 6 in the solid state is injected (potted) into the inner housing 4. The first recess 41 can be formed in various shapes that come into contact with the plurality of terminals 2. By forming the first concave portion 41, it is easy to provide the gasket 6 in the inner housing 4. Each of the recesses 41 and 42 is formed to be depressed from each end surface of the inner housing 4 in the mounting direction D.
(ガスケット6)
図1に示すように、ガスケット6は、液状態においてインナーハウジング4の第1凹部41に注入された後、硬化されるものである。ガスケット6は、熱によって膨張する際に弾性変形して、周囲の部材との密着性(密封性)を高めることができるものである。ガスケット6と端子2との間の密着性は、インナーハウジング4を構成する熱可塑性樹脂、又はアウターハウジング5を構成する熱可塑性樹脂と端子2との間の密着性よりも高い。密着性とは、部材間に、オイル等の液体が浸透するおそれがある隙間が形成されにくい性質のことをいう。 (Gasket 6)
As shown in FIG. 1, thegasket 6 is injected into the first recess 41 of the inner housing 4 in a liquid state, and then cured. The gasket 6 is elastically deformed when expanded by heat, so that the gasket 6 can improve the adhesiveness (sealability) with surrounding members. The adhesiveness between the gasket 6 and the terminal 2 is higher than the adhesiveness between the thermoplastic resin forming the inner housing 4 or the thermoplastic resin forming the outer housing 5 and the terminal 2. The term "adhesiveness" refers to a property in which a gap that is likely to penetrate a liquid such as oil between members is difficult to be formed.
図1に示すように、ガスケット6は、液状態においてインナーハウジング4の第1凹部41に注入された後、硬化されるものである。ガスケット6は、熱によって膨張する際に弾性変形して、周囲の部材との密着性(密封性)を高めることができるものである。ガスケット6と端子2との間の密着性は、インナーハウジング4を構成する熱可塑性樹脂、又はアウターハウジング5を構成する熱可塑性樹脂と端子2との間の密着性よりも高い。密着性とは、部材間に、オイル等の液体が浸透するおそれがある隙間が形成されにくい性質のことをいう。 (Gasket 6)
As shown in FIG. 1, the
ガスケット6は、封止機能及び接着機能を有するものとすることができる。また、ガスケット6は、接着剤として用いられるものとすることもできる。ガスケット6は、第1凹部41に配置されて、複数の端子2における軸線方向の一部に密着されている。
The gasket 6 can have a sealing function and an adhesive function. In addition, the gasket 6 can be used as an adhesive. The gasket 6 is arranged in the first concave portion 41 and is in close contact with a part of the plurality of terminals 2 in the axial direction.
ガスケット6の全体は、インナーハウジング4とアウターハウジング5とによって囲まれている。ガスケット6は、複数の端子2、インナーハウジング4及びアウターハウジング5に密着されている。そして、各端子2とガスケット6との間には隙間がほとんど形成されていない。
The entire gasket 6 is surrounded by the inner housing 4 and the outer housing 5. The gasket 6 is in close contact with the terminals 2, the inner housing 4 and the outer housing 5. And, little gap is formed between each terminal 2 and the gasket 6.
また、ガスケット6は、複数の端子2が圧入されたインナーハウジング4の第1凹部41内に注入されたものである。ガスケット6は、ガスケット6と複数の端子2との間に、コネクタ1の外部からオイルが浸透しないよう複数の端子2に密着されている。なお、ガスケット6は、複数の端子2に接触する状態で第2凹部42内に配置することもできる。この場合には、第1凹部41内には、ガスケット6が配置されず、アウターハウジング5の一部が配置されていてもよい。
The gasket 6 is injected into the first recess 41 of the inner housing 4 into which the plurality of terminals 2 are press-fitted. The gasket 6 is in close contact with the plurality of terminals 2 between the gasket 6 and the plurality of terminals 2 so that oil does not permeate from outside the connector 1. In addition, the gasket 6 may be disposed in the second concave portion 42 in a state where the gasket 6 contacts the plurality of terminals 2. In this case, the gasket 6 may not be disposed in the first recess 41, and a part of the outer housing 5 may be disposed.
(アウターハウジング5)
図1に示すように、アウターハウジング5は、コネクタ1の主な外形形状を形成するものである。アウターハウジング5の本体部50は円筒形状に形成されており、気中側シール材55及び油中側シール材56は本体部50の外周に装着されている。本体部50は、ガスケット6の表面を覆うとともに、複数の端子2を挿通させた挿通部501,502を有する。換言すれば、本体部50の内周側には、インナーハウジング4及びガスケット6の装着方向Dの両端面を覆う一対の挿通部501,502が形成されている。本体部50の内周側に一対の挿通部501,502が形成されていることにより、インナーハウジング4及びガスケット6の全体がアウターハウジング5内に埋設されている。 (Outer housing 5)
As shown in FIG. 1, theouter housing 5 forms a main outer shape of the connector 1. The main body 50 of the outer housing 5 is formed in a cylindrical shape, and the air-side sealing material 55 and the oil-side sealing material 56 are mounted on the outer periphery of the main body 50. The main body 50 covers the surface of the gasket 6 and has insertion portions 501 and 502 through which the plurality of terminals 2 are inserted. In other words, a pair of insertion portions 501 and 502 that cover both end surfaces of the inner housing 4 and the gasket 6 in the mounting direction D are formed on the inner peripheral side of the main body 50. By forming the pair of insertion portions 501 and 502 on the inner peripheral side of the main body 50, the entire inner housing 4 and gasket 6 are embedded in the outer housing 5.
図1に示すように、アウターハウジング5は、コネクタ1の主な外形形状を形成するものである。アウターハウジング5の本体部50は円筒形状に形成されており、気中側シール材55及び油中側シール材56は本体部50の外周に装着されている。本体部50は、ガスケット6の表面を覆うとともに、複数の端子2を挿通させた挿通部501,502を有する。換言すれば、本体部50の内周側には、インナーハウジング4及びガスケット6の装着方向Dの両端面を覆う一対の挿通部501,502が形成されている。本体部50の内周側に一対の挿通部501,502が形成されていることにより、インナーハウジング4及びガスケット6の全体がアウターハウジング5内に埋設されている。 (Outer housing 5)
As shown in FIG. 1, the
図4に示すように、第1装着部51は、環形状に形成された状態で本体部50から突出していることにより、アウターハウジング5の本体部50の中心を通る中心軸線の周りにおいて、複数の端子2の第1端部21を囲んでいる。図5に示すように、第2装着部52は、環形状に形成された状態で本体部50から突出していることにより、アウターハウジング5の本体部50の中心を通る中心軸線の周りにおいて、複数の端子2の第2端部22を囲んでいる。
As shown in FIG. 4, the first mounting portion 51 protrudes from the main body 50 in a state of being formed in a ring shape, so that a plurality of first mounting portions 51 are formed around a central axis passing through the center of the main body 50 of the outer housing 5. The first end 21 of the terminal 2 of FIG. As shown in FIG. 5, the second mounting portion 52 is formed in a ring shape and protrudes from the main body 50, so that a plurality of second mounting portions 52 are formed around a central axis passing through the center of the main body 50 of the outer housing 5. Of the second terminal 22 of the terminal 2.
図2に示すように、アウターハウジング5の本体部50の外周には、トランスミッションのケース721に取り付けられる取付フランジ部53が形成されている。取付フランジ部53には、円筒状のカラー531が配置されており、カラー531の内側には、ケース721に締め付けられるボルト54を挿通させるための挿通穴532が形成されている。
取 付 As shown in FIG. 2, on the outer periphery of the main body 50 of the outer housing 5, there is formed a mounting flange 53 to be mounted on the case 721 of the transmission. A cylindrical collar 531 is arranged in the mounting flange 53, and an insertion hole 532 for inserting the bolt 54 to be fastened to the case 721 is formed inside the collar 531.
図1及び図5に示すように、一対の挿通部501,502のうちの第2装着部52側に設けられた第2挿通部502には、複数の端子2の第2端部22同士の間において、第2挿通部502から第2装着部52の突出方向に突出して、第2端部22同士の間の絶縁を行う絶縁リブ(絶縁壁)503が設けられている。絶縁リブ503は、端子2の第2端部22同士の間の沿面距離を増やして、いずれかの第2端部22から他の第2端部22への漏電が生じにくくするものである。沿面距離は、絶縁リブ503及び第2挿通部502の表面に沿った最短距離を示す。絶縁リブ503は、複数の端子2の第2端部22同士の間を格子状に仕切る状態に形成されている。
As shown in FIGS. 1 and 5, the second insertion portion 502 provided on the second mounting portion 52 side of the pair of insertion portions 501 and 502 has the second end portions 22 of the plurality of terminals 2. In between, an insulating rib (insulating wall) 503 that protrudes from the second insertion portion 502 in the protruding direction of the second mounting portion 52 and provides insulation between the second end portions 22 is provided. The insulating ribs 503 increase the creeping distance between the second ends 22 of the terminals 2 so as to make it difficult for electric leakage from one of the second ends 22 to the other second end 22 to occur. The creepage distance indicates the shortest distance along the surface of the insulating rib 503 and the second insertion portion 502. The insulating ribs 503 are formed so as to partition the second ends 22 of the plurality of terminals 2 into a lattice shape.
絶縁リブ503は、第1装着部51側に設けられた第1挿通部501に設けることもできる。この場合には、絶縁リブ503は、複数の端子2の第1端部21同士の間において、第1挿通部501から第1装着部51の突出方向に突出して、第1端部21同士の間の絶縁を行う。
The insulating rib 503 can be provided on the first insertion portion 501 provided on the first mounting portion 51 side. In this case, the insulating rib 503 protrudes from the first insertion portion 501 in the protruding direction of the first mounting portion 51 between the first ends 21 of the plurality of terminals 2, and the first ends 21 are connected to each other. Insulation between them.
第1装着部51及び複数の端子2の第1端部21と、第2装着部52及び複数の端子2の第2端部22とは、同じ雌コネクタを装着可能である。換言すれば、第1雌コネクタ81は、第1装着部51だけでなく第2装着部52にも装着可能であり、第2雌コネクタ82は、第2装着部52だけでなく第1装着部51にも装着可能である。これにより、各雌コネクタ81,82の形成を容易にすることができる。
The same female connector can be attached to the first mounting portion 51 and the first end 21 of the plurality of terminals 2 and the second mounting portion 52 and the second end 22 of the plurality of terminals 2. In other words, the first female connector 81 can be mounted not only on the first mounting portion 51 but also on the second mounting portion 52, and the second female connector 82 can be mounted not only on the second mounting portion 52 but also on the first mounting portion 52. 51 can also be attached. Thereby, formation of each female connector 81, 82 can be facilitated.
第1雌コネクタ81の、第1装着部51に装着される被装着部と、第2雌コネクタ82の、第2装着部52に装着される被装着部とは、同じ形状にすることができる。第1装着部51及び複数の端子2の第1端部21と、第2装着部52及び複数の端子2の第2端部22とは、同じ配置関係にして、同じ形状の雌コネクタを装着可能に形成することができる。換言すれば、第1雌コネクタ81における、端子2の第1端部21が挿入されて第1端部21に導通される複数の導通挿通穴の配列、第1装着部51が装着される部分の形状等は、第2雌コネクタ82における、端子2の第2端部22が挿入されて第2端部22に導通される複数の導通挿通穴の配列、第2装着部52が装着される部分の形状等と同じにすることができる。
The mounted portion of the first female connector 81 mounted on the first mounting portion 51 and the mounted portion of the second female connector 82 mounted on the second mounting portion 52 can have the same shape. . The first mounting portion 51 and the first end 21 of the plurality of terminals 2 are mounted on the second mounting portion 52 and the second end 22 of the plurality of terminals 2 in the same arrangement relationship, and female connectors having the same shape are mounted. It can be formed as possible. In other words, a portion of the first female connector 81 in which the first end 21 of the terminal 2 is inserted and the plurality of conductive insertion holes are electrically connected to the first end 21, and the first mounting portion 51 is mounted. The shape and the like of the second female connector 82 include an arrangement of a plurality of conductive insertion holes into which the second end 22 of the terminal 2 is inserted and which is electrically connected to the second end 22, and the second mounting portion 52 is mounted. The shape can be the same as the shape of the portion.
また、図4に示すように、第1装着部51の外面の一部には、第1雌コネクタ81を第1装着部51に装着する向きを規制する凸部511が形成されている。また、図5に示すように、第2装着部52の外面の一部には、第2雌コネクタ82を第2装着部52に装着する向きを規制する凸部521が形成されている。凸部511を含む第1装着部51と凸部521を含む第2装着部52とは、共通する形状に形成されている。
As shown in FIG. 4, a convex portion 511 that regulates the direction in which the first female connector 81 is mounted on the first mounting portion 51 is formed on a part of the outer surface of the first mounting portion 51. As shown in FIG. 5, a protrusion 521 that regulates the direction in which the second female connector 82 is mounted on the second mounting portion 52 is formed on a part of the outer surface of the second mounting portion 52. The first mounting portion 51 including the convex portion 511 and the second mounting portion 52 including the convex portion 521 are formed in a common shape.
(樹脂の材質)
インナーハウジング4及びアウターハウジング5は、射出成形等によって成形が容易な熱可塑性樹脂によって成形されている。インナーハウジング4及びアウターハウジング5を構成する熱可塑性樹脂は、耐熱性、耐薬品性等に優れた種々のものとすることができ、例えば、PPS(ポリフェニレンサルファイド)樹脂、ポリアミド樹脂等とすることができる。インナーハウジング4を構成する熱可塑性樹脂とアウターハウジング5を構成する熱可塑性樹脂とは、同じ組成にすることができ、異なる組成にすることもできる。ガスケット6を構成する材料は、封止機能に優れた種々のエラストマーとすることができる。 (Resin material)
Theinner housing 4 and the outer housing 5 are formed of a thermoplastic resin which is easily formed by injection molding or the like. The thermoplastic resin constituting the inner housing 4 and the outer housing 5 can be various ones having excellent heat resistance, chemical resistance and the like. For example, PPS (polyphenylene sulfide) resin, polyamide resin and the like can be used. it can. The thermoplastic resin forming the inner housing 4 and the thermoplastic resin forming the outer housing 5 can have the same composition or different compositions. The material constituting the gasket 6 can be various elastomers having an excellent sealing function.
インナーハウジング4及びアウターハウジング5は、射出成形等によって成形が容易な熱可塑性樹脂によって成形されている。インナーハウジング4及びアウターハウジング5を構成する熱可塑性樹脂は、耐熱性、耐薬品性等に優れた種々のものとすることができ、例えば、PPS(ポリフェニレンサルファイド)樹脂、ポリアミド樹脂等とすることができる。インナーハウジング4を構成する熱可塑性樹脂とアウターハウジング5を構成する熱可塑性樹脂とは、同じ組成にすることができ、異なる組成にすることもできる。ガスケット6を構成する材料は、封止機能に優れた種々のエラストマーとすることができる。 (Resin material)
The
(製造方法)
次に、本形態のコネクタ1を製造する方法について説明する。
コネクタ1を製造するに当たっては、まず、第1成形工程として、インナーハウジング4を射出成形等によって成形する。このとき、インナーハウジング4には、液状態のガスケットを注入するための第1凹部41、及び複数の端子2を圧入するための圧入孔43が形成される。次いで、圧入工程として、図6に示すように、インナーハウジング4の各圧入孔43に対して各端子2を圧入する。そして、すべての端子2の各一部分が第1凹部41内に配置され、複数の端子2が一体化されたインナーハウジング4が形成される。 (Production method)
Next, a method for manufacturing theconnector 1 of the present embodiment will be described.
In manufacturing theconnector 1, first, as a first molding step, the inner housing 4 is molded by injection molding or the like. At this time, a first recess 41 for injecting a liquid gasket and a press-fit hole 43 for press-fitting the plurality of terminals 2 are formed in the inner housing 4. Next, as a press-fitting step, each terminal 2 is press-fitted into each press-fitting hole 43 of the inner housing 4 as shown in FIG. And each part of all the terminals 2 is arrange | positioned in the 1st recessed part 41, and the inner housing 4 in which several terminal 2 was integrated is formed.
次に、本形態のコネクタ1を製造する方法について説明する。
コネクタ1を製造するに当たっては、まず、第1成形工程として、インナーハウジング4を射出成形等によって成形する。このとき、インナーハウジング4には、液状態のガスケットを注入するための第1凹部41、及び複数の端子2を圧入するための圧入孔43が形成される。次いで、圧入工程として、図6に示すように、インナーハウジング4の各圧入孔43に対して各端子2を圧入する。そして、すべての端子2の各一部分が第1凹部41内に配置され、複数の端子2が一体化されたインナーハウジング4が形成される。 (Production method)
Next, a method for manufacturing the
In manufacturing the
なお、第1成形工程及び圧入工程を行う代わりに、別の第1成形工程として、複数の端子2を成形型に配置し、インナーハウジング4のインサート成形を行って、複数の端子2が挿通されたインナーハウジング4を成形することもできる。
Instead of performing the first molding step and the press-fitting step, as another first molding step, the plurality of terminals 2 are arranged in a molding die, the inner housing 4 is subjected to insert molding, and the plurality of terminals 2 are inserted. The inner housing 4 can also be formed.
次いで、注型工程として、図7に示すように、インナーハウジング4の第1凹部41内に、液状態のガスケットを注入(ポッティング)して充填する。このとき、液状態のガスケットは、第1凹部41内に配置された各端子2の一部に接触する。そして、液状態のガスケットに熱が加えられたときには、液状態のガスケットが硬化し、第1凹部41内においてガスケット6が形成される。こうして、インナーハウジング4の第1凹部41内にガスケット6を容易に形成することができる。また、各端子2にガスケット6が密着され、複数の端子2、インナーハウジング4及びガスケット6が一体化したインサート部品が形成される。
Next, as a casting step, as shown in FIG. 7, a liquid gasket is injected (potted) into the first recess 41 of the inner housing 4 to fill it. At this time, the liquid gasket contacts a part of each terminal 2 arranged in the first recess 41. Then, when heat is applied to the gasket in the liquid state, the gasket in the liquid state hardens, and the gasket 6 is formed in the first recess 41. Thus, the gasket 6 can be easily formed in the first recess 41 of the inner housing 4. Further, the gasket 6 is adhered to each terminal 2 to form an insert part in which the plurality of terminals 2, the inner housing 4 and the gasket 6 are integrated.
次いで、第2成形工程として、インサート部品を成形型内に配置し、アウターハウジング5のインサート成形を行う。具体的には、成形型内にインサート部品が支えられたときには、成形型内にキャビティが形成される。そして、キャビティ内に、アウターハウジング5を構成するための溶融状態の熱可塑性樹脂を充填する。このとき、各端子2とガスケット6とが密着されていることにより、各端子2とガスケット6との境界に隙間が形成されておらず、溶融状態の熱可塑性樹脂は、各端子2とガスケット6との境界へ浸透することができない。
Next, as a second molding step, the insert part is placed in a molding die, and insert molding of the outer housing 5 is performed. Specifically, when the insert part is supported in the mold, a cavity is formed in the mold. Then, the molten thermoplastic resin for forming the outer housing 5 is filled in the cavity. At this time, since the terminals 2 and the gasket 6 are in close contact with each other, no gap is formed at the boundary between each terminal 2 and the gasket 6. Can not penetrate the border with
その後、溶融状態の熱可塑性樹脂が冷却されることによって固化してアウターハウジング5となり、成形型内に、複数の端子2、インナーハウジング4、ガスケット6及びアウターハウジング5によるコネクタ1が製造される。そして、成形型内から成形後のコネクタ1が取り出される。
(5) After that, the molten thermoplastic resin is cooled to be solidified to form the outer housing 5, and the connector 1 including the plurality of terminals 2, the inner housing 4, the gasket 6, and the outer housing 5 is manufactured in a molding die. Then, the molded connector 1 is taken out of the molding die.
(作用効果)
本形態のコネクタ1においては、複数の端子2にシール材が装着されない非防水タイプのコネクタ1を形成する際に、樹脂製のハウジング3を、インナーハウジング4とアウターハウジング5との2部品から構成して、ガスケット6をアウターハウジング5の内部に配置している。具体的には、インナーハウジング4に複数の端子2が挿通された状態において、インナーハウジング4に、複数の端子2に密着されたガスケット6が設けられている。また、コネクタ1は、アウターハウジング5の各装着部51,52及び各端子2の各端部21,22にそれぞれ各雌コネクタ81,82が装着されて、各雌コネクタ81,82の電気接続を複数の端子2によって中継する中継コネクタとして機能する。 (Effect)
In theconnector 1 of the present embodiment, when forming the non-waterproof type connector 1 in which the sealing material is not attached to the plurality of terminals 2, the resin housing 3 is composed of two parts, the inner housing 4 and the outer housing 5. Thus, the gasket 6 is disposed inside the outer housing 5. Specifically, when the plurality of terminals 2 are inserted into the inner housing 4, the inner housing 4 is provided with a gasket 6 which is in close contact with the plurality of terminals 2. In the connector 1, the female connectors 81 and 82 are mounted on the mounting portions 51 and 52 of the outer housing 5 and the ends 21 and 22 of the terminals 2, respectively. It functions as a relay connector that relays through a plurality of terminals 2.
本形態のコネクタ1においては、複数の端子2にシール材が装着されない非防水タイプのコネクタ1を形成する際に、樹脂製のハウジング3を、インナーハウジング4とアウターハウジング5との2部品から構成して、ガスケット6をアウターハウジング5の内部に配置している。具体的には、インナーハウジング4に複数の端子2が挿通された状態において、インナーハウジング4に、複数の端子2に密着されたガスケット6が設けられている。また、コネクタ1は、アウターハウジング5の各装着部51,52及び各端子2の各端部21,22にそれぞれ各雌コネクタ81,82が装着されて、各雌コネクタ81,82の電気接続を複数の端子2によって中継する中継コネクタとして機能する。 (Effect)
In the
そして、コネクタ1の使用時においては、ガスケット6が設けられていることによって、トランスミッションのケース721内のオイルが複数の端子2の第2端部22から第1端部21へ浸透することが防止される。また、複数の端子2の第2端部22からインナーハウジング4とアウターハウジング5との隙間へ浸透するオイルは、ガスケット6によって、複数の端子2の第1端部21まで浸透することが防止される。こうして、オイルがコネクタ1を介して制御装置71側へ漏洩することが防止される。
When the connector 1 is used, the gasket 6 prevents the oil in the transmission case 721 from penetrating from the second end 22 to the first end 21 of the plurality of terminals 2. Is done. Further, the oil that permeates from the second end portions 22 of the plurality of terminals 2 to the gap between the inner housing 4 and the outer housing 5 is prevented from permeating to the first end portions 21 of the plurality of terminals 2 by the gasket 6. You. Thus, oil is prevented from leaking to the control device 71 through the connector 1.
また、インナーハウジング4及びガスケット6は、アウターハウジング5の本体部50に埋設されている。そして、ガスケット6の表面は、アウターハウジング5の本体部50の挿通部501,502によって覆われている。そのため、コネクタ1に必要とされる形状を、ガスケット6の表面に形成する必要がなく、アウターハウジング5の本体部50の挿通部501,502に形成することができる。特に、本形態においては、本体部50の第2挿通部502に、端子2間を絶縁する絶縁リブ503を形成することができる。
The inner housing 4 and the gasket 6 are embedded in the main body 50 of the outer housing 5. The surface of the gasket 6 is covered by the insertion portions 501 and 502 of the main body 50 of the outer housing 5. Therefore, the shape required for the connector 1 does not need to be formed on the surface of the gasket 6, and can be formed on the insertion portions 501 and 502 of the main body 50 of the outer housing 5. In particular, in the present embodiment, an insulating rib 503 for insulating between the terminals 2 can be formed in the second insertion portion 502 of the main body 50.
また、アウターハウジング5を成形する際(コネクタ1の製造時)には、複数の端子2と一体化されたインナーハウジング4にガスケット6を設けてインサート部品とし、このインサート部品を成形型内に配置して、アウターハウジング5をインサート成形することができる。このとき、複数の端子2にガスケット6が密着されており、複数の端子2とガスケット6との間には隙間がほとんどない。そのため、アウターハウジング5となる熱可塑性樹脂は、複数の端子2とガスケット6との隙間に浸透することができない。これにより、複数の端子2の周りに、熱可塑性樹脂のバリ(隙間に浸透した樹脂)が形成されず、複数の端子2とガスケット6との密封性を確保して、コネクタ1を製造することができる。
When the outer housing 5 is molded (when the connector 1 is manufactured), a gasket 6 is provided in the inner housing 4 integrated with the plurality of terminals 2 to form an insert part, and the insert part is arranged in a molding die. Thus, the outer housing 5 can be insert-molded. At this time, the gasket 6 is in close contact with the plurality of terminals 2, and there is almost no gap between the plurality of terminals 2 and the gasket 6. Therefore, the thermoplastic resin serving as the outer housing 5 cannot penetrate into the gap between the plurality of terminals 2 and the gasket 6. As a result, burrs of the thermoplastic resin (resin penetrating into the gaps) are not formed around the plurality of terminals 2, and the sealing property between the plurality of terminals 2 and the gasket 6 is ensured to manufacture the connector 1. Can be.
それ故、本形態のコネクタ1によれば、コネクタ1の製造時及び使用時においてコネクタ1の密封性が確保され、ハウジング3を必要とする形状に形成するための自由度を高めることができる。
Therefore, according to the connector 1 of the present embodiment, the sealing property of the connector 1 is ensured during the manufacture and use of the connector 1, and the degree of freedom for forming the housing 3 into a required shape can be increased.
第1凹部41は、複数の端子2に対してまとめて形成する以外にも、端子2ごとに、又は数本の端子2ごとに、複数に分割して形成することもできる。この場合にも、第1凹部41に配置されたガスケット6によって、各端子2の第2端部22から第1端部21へのオイル等の液体の浸透を防止する効果が得られる。この場合は、特に、端子2の本数が少ない場合に有効である。
以外 The first recess 41 may be formed separately for each of the terminals 2 or for each of several terminals 2, in addition to being formed collectively for the plurality of terminals 2. Also in this case, the gasket 6 arranged in the first concave portion 41 has an effect of preventing permeation of a liquid such as oil from the second end 22 of each terminal 2 to the first end 21. This case is particularly effective when the number of terminals 2 is small.
本発明は、実施形態のみに限定されるものではなく、その要旨を逸脱しない範囲においてさらに異なる実施形態を構成することが可能である。また、本発明は、様々な変形例、均等範囲内の変形例等を含む。
The present invention is not limited to the embodiments, and further different embodiments can be configured without departing from the gist of the invention. Further, the present invention includes various modified examples, modified examples within an equivalent range, and the like.
Claims (6)
- 互いに平行な状態で並ぶ複数の端子と、
複数の前記端子が挿通された、熱可塑性樹脂からなるインナーハウジングと、
前記インナーハウジングに設けられるとともに、複数の前記端子に密着されたガスケットと、
前記インナーハウジング及び前記ガスケットを埋設する本体部、及び前記本体部から突出して複数の前記端子の両端部をそれぞれ囲む一対の装着部を有するとともに、熱可塑性樹脂からなるアウターハウジングと、を備えるコネクタ。 A plurality of terminals arranged in parallel with each other;
An inner housing made of a thermoplastic resin, through which the plurality of terminals are inserted,
A gasket provided on the inner housing and closely attached to the plurality of terminals,
A connector comprising: a main body portion in which the inner housing and the gasket are embedded; a pair of mounting portions projecting from the main body portion and surrounding both ends of the plurality of terminals; and an outer housing made of a thermoplastic resin. - 前記インナーハウジングは、複数の前記端子を挿通させる前記ガスケットが配置された凹部を有し、
前記本体部は、前記ガスケットの表面を覆うとともに、複数の前記端子を挿通させた挿通部を有する、請求項1に記載のコネクタ。 The inner housing has a concave portion in which the gasket for inserting the plurality of terminals is arranged,
2. The connector according to claim 1, wherein the main body covers a surface of the gasket and has an insertion portion through which the plurality of terminals are inserted. 3. - 前記挿通部には、前記端子同士の間において、前記挿通部から前記装着部の突出方向に突出して、前記端子同士の間の絶縁を行う絶縁リブが設けられている、請求項2に記載のコネクタ。 3. The insertion portion according to claim 2, wherein the insertion portion is provided with an insulating rib that protrudes from the insertion portion in a protruding direction of the mounting portion and that insulates the terminals between the terminals. connector.
- 複数の前記端子は、前記インナーハウジングに設けられた圧入孔に圧入されており、
前記ガスケットは、複数の前記端子が圧入された前記インナーハウジングの前記凹部内に注入されたものである、請求項2又は3に記載のコネクタ。 The plurality of terminals are press-fitted into press-fit holes provided in the inner housing,
4. The connector according to claim 2, wherein the gasket is injected into the recess of the inner housing into which the plurality of terminals are press-fitted. 5. - 一対の前記装着部のうちの第1装着部、及び前記第1装着部に囲まれた、複数の前記端子の第1端部は、気中環境下に配置された制御装置の雌コネクタに装着され、
一対の前記装着部のうちの第2装着部、及び前記第2装着部に囲まれた、複数の前記端子の第2端部は、油中環境下に配置された制御対象機器の雌コネクタに装着される、請求項1~4のいずれか1項に記載のコネクタ。 A first mounting portion of the pair of mounting portions and first ends of the plurality of terminals surrounded by the first mounting portion are mounted on a female connector of a control device arranged in an air environment. And
The second mounting part of the pair of mounting parts, and the second ends of the plurality of terminals surrounded by the second mounting part are connected to the female connector of the control target device arranged in the oil environment. The connector according to any one of claims 1 to 4, which is mounted. - 前記第1装着部及び複数の前記端子の第1端部と、前記第2装着部及び複数の前記端子の第2端部とは、同じ雌コネクタを装着可能である、請求項5に記載のコネクタ。 The said 1st mounting part and the 1st end part of the said several terminal, and the 2nd mounting part and the 2nd end part of the said several terminal can mount the same female connector of Claim 5 characterized by the above-mentioned. connector.
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