WO2020006759A1 - 一种具有模块化流道的智能水龙头 - Google Patents

一种具有模块化流道的智能水龙头 Download PDF

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Publication number
WO2020006759A1
WO2020006759A1 PCT/CN2018/094876 CN2018094876W WO2020006759A1 WO 2020006759 A1 WO2020006759 A1 WO 2020006759A1 CN 2018094876 W CN2018094876 W CN 2018094876W WO 2020006759 A1 WO2020006759 A1 WO 2020006759A1
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Prior art keywords
flow channel
switch
valve core
assembly
faucet
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PCT/CN2018/094876
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English (en)
French (fr)
Inventor
李达良
赵力雄
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福建洁博利厨卫科技有限公司
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Priority to PCT/CN2018/094876 priority Critical patent/WO2020006759A1/zh
Publication of WO2020006759A1 publication Critical patent/WO2020006759A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit

Definitions

  • the invention relates to an intelligent water tap with a modular flow channel.
  • induction or smart faucets are mostly made of brass casting and internally welded copper pipe connections. They are formed by combining four water inlet pipes with external induction control boxes. Due to the brass casting process, these metal materials are expensive and formed. And the manufacturing process is more complicated, the yield is low, and the production efficiency is low. Therefore, the materials and manufacturing costs are high, which have hindered the production and development of smart faucet products.
  • Fig. 1 is the internal structure of the existing smart faucet, including cold water inlet pipe 1 ', hot water inlet pipe 2', mixed water outlet pipe 3 ', mixed water inlet pipe 4', and control box 5 '
  • the battery box 6 'and the temperature adjustment device adopt a split design, and the implementation is complicated. Except that the cold water inlet pipe 1' and the hot water inlet pipe 2 'must be externally designed, the mixed effluent water is adjusted by the temperature adjustment device. It needs to be connected to the control box through the mixed water outlet pipe 3 '. After controlling the water outlet, it is connected to the water inlet end of the faucet through the mixed water inlet pipe 4', and then the water is discharged through the faucet. Only four water hoses and an external control box need to be connected to the outside of the faucet to realize the inductive water outlet function. The connection is complicated, disassembly and assembly are time-consuming, laborious, and costly.
  • the technical problem to be solved by the present invention is to provide a smart faucet with a modular flow channel, which adopts a modular water flow cavity with full plastic material.
  • the material is safe and reliable, the product has a high degree of integration, and can be injection-molded with uniform molding. Good, high dimensional accuracy, simple production process, high yield, and high production efficiency; meanwhile, production materials and manufacturing costs are also greatly reduced, and the development prospect is far superior to existing faucets.
  • the invention is implemented as follows:
  • the intelligent faucet includes a faucet body, a temperature regulating valve core assembly with a switch, a flow channel module assembly, an induction module, and a solenoid valve assembly.
  • the channel module component, the induction module component, and the solenoid valve component are all arranged in the faucet body, and the temperature-regulating valve core component with the switch, the flow channel module, and the solenoid valve component are connected in order from top to bottom;
  • the temperature regulating valve core assembly with a switch includes a handle, a temperature regulating valve core body with a switch, and a temperature regulating valve core seat with the switch.
  • the handle is disposed above the temperature regulating valve core body with the switch, and the handle is located outside the faucet body. Above, the main body of the thermostat valve core with switch is disposed inside the thermostat valve core seat;
  • a water outlet pipe is provided on a side of the faucet body, an induction window is provided in the middle of the faucet body, the induction module is disposed on the induction window, and the induction module is also electrically connected with a solenoid valve component;
  • the material of the flow channel module component is PPS, PPO, POM or nylon;
  • the switch temperature regulating valve core seat is further provided with a general water outlet channel, and the outlet of the general water outlet channel is correspondingly set to the inlet of the faucet body outlet pipe;
  • the flow channels are a cold water flow channel, a hot water flow channel, a mixed water inlet flow channel and a mixed water outlet flow channel;
  • the temperature regulating valve core seat with a switch, the flow channel module assembly and the corresponding flow channel of the solenoid valve assembly are connected by a sealing rubber;
  • the bottom of the solenoid valve assembly is further provided with a cold water inlet pipe and a hot water inlet pipe.
  • the cold water inlet pipe is connected to the cold water flow passage of the solenoid valve assembly, and the hot water inlet pipe is connected to the hot water flow passage of the solenoid valve assembly. ⁇ ⁇ Phase connection.
  • a first bolt hole is provided at the rear of the middle part of the faucet body, a groove is provided on the flow channel module assembly, the induction module is movably embedded in the groove, and the bottom of the groove is penetrated.
  • the first bolt hole corresponds to the second bolt hole, a bolt passes through the first bolt hole and the second bolt hole, and abuts on the induction module; the front of the induction module
  • An induction protrusion is provided, and the induction protrusion matches the size of the induction window on the faucet body.
  • a top block is disposed on the back of the induction module, and the bolt abuts on the top block.
  • the outer surface of the induction module completely embedded in the groove is not higher than the outermost surface of the temperature regulating valve core assembly with switch, the flow channel module assembly and the solenoid valve assembly after assembly.
  • the flow channel module assembly includes a first flow channel module and a second flow channel module.
  • the first flow channel module and the second flow channel module are each provided with a cold water flow channel, a hot water flow channel, and a mixed water inlet flow.
  • the channel and the mixed water outlet flow channel, and the corresponding flow channels are connected by a sealing rubber.
  • the smart faucet further includes a battery, and the battery is electrically connected to the induction module.
  • a water separator is provided at an outlet of a water outlet pipe of the faucet body.
  • the main body of the thermostatic valve core with switch is fixed inside the thermostatic valve core seat with a first fixing nut.
  • a screw thread is provided on the outer side of the upper part of the first fixed nut, the upper part of the first fixed nut extends out of the faucet body, and a second fixed nut is attached to the first fixed nut through the thread lock of the first fixed nut.
  • a fixing nut, and the second fixing nut is also clamped on the upper part of the faucet body.
  • valve core seat with switch is PPS, PPO, POM or nylon.
  • the water-passing flow cavity of the present invention is a modular combination of a thermostat valve core assembly with a switch, a flow channel module assembly, and a solenoid valve assembly, and a three-piece design with a thermostat valve core assembly, a flow channel module assembly, and a solenoid valve assembly.
  • the distributed layout of four runners is achieved, and an integrated combination is achieved through the centrally sealed rubber; so that the water-passing cavity (flow channel module assembly and valve thermostatic valve seat with switch) of the present invention can use all-plastic PPS, PPO, POM or Made of nylon material;
  • the water flow cavity adopts a modular combination and a four-flow channel distributed layout.
  • its individual size is far smaller than the size of the existing smart faucet. Both the module and battery can be placed inside the faucet without affecting the integrity of the faucet.
  • the invention adopts a switch type temperature regulating valve core assembly, and the handle of the switch type temperature regulating valve core assembly is arranged on the top of a faucet, and the top design is convenient for use.
  • the invention can adopt a large-capacity lithium battery power supply system, and the primary battery can be used for more than 4-5 years.
  • FIG. 1 is a schematic diagram of the internal structure of an existing smart faucet.
  • FIG. 2 is a schematic perspective view of the assembly of the smart faucet of the present invention.
  • FIG. 3 is a schematic exploded view of the smart faucet of the present invention.
  • FIG. 4 is a schematic diagram of cooperation between a flow channel module component, a screw and an induction module according to the present invention.
  • FIG. 5 is a schematic diagram of cooperation of a flow channel module assembly, a screw, an induction module and an induction window according to the present invention.
  • FIG. 6 is a working principle diagram of water flow according to the present invention.
  • the present invention relates to an intelligent faucet with a modular flow channel.
  • the intelligent faucet includes a faucet body 1, a thermostat valve core assembly with a switch 2, a flow channel module assembly 3, an induction module 4, Solenoid valve assembly 5, the thermostat valve core assembly with switch 2, the flow channel module assembly 3, the induction module 4, and the solenoid valve assembly 5 are all disposed in the faucet body 1, and the thermostat valve core assembly with the switch 2, the flow
  • the track module assembly 3 and the solenoid valve assembly 5 are sequentially connected from top to bottom;
  • the thermostat valve core assembly 2 with a switch includes a handle 21, a thermostat valve core body 22 with a switch, and a thermostat valve core seat 23 with a switch.
  • the handle 21 is connected above the thermostat valve body 22 with a switch, and The handle 21 is located above the outside of the faucet body 1, and the main body 22 with a thermostat with a switch is disposed inside the seat 23 with a thermostat with a switch;
  • a water outlet pipe 11 is provided on the side of the faucet body 1.
  • An induction window 12 is provided in the middle of the faucet body 1.
  • the induction module 4 is disposed on the induction window 12.
  • the induction module 4 is also electrically connected to the solenoid valve assembly 5.
  • the material of the flow channel module assembly 3 and the thermostatic valve core seat 23 with a switch is PPS, PPO, POM or nylon;
  • the temperature regulating valve core seat 23 with a switch is further provided with a total water outlet flow channel 231, and an outlet of the total water flowing channel 231 is provided at a side portion of the temperature regulating valve core seat 23 with a switch, and is connected with the faucet body. 1
  • the inlet of the water outlet pipe 11 is set correspondingly;
  • the temperature regulating valve core seat 23 with a switch, the flow channel module assembly 3 and the corresponding flow channel of the solenoid valve assembly 5 are connected by a sealing rubber 7;
  • the bottom of the solenoid valve assembly 5 is further provided with a cold water inlet pipe 53 and a hot water inlet pipe 54.
  • the cold water inlet pipe 53 is connected to the cold water flow path 61 of the solenoid valve assembly 5, and the hot water inlet pipe 54 is connected with the electromagnetic The hot water flow path 62 of the valve assembly 5 is connected.
  • a first bolt hole is provided at the rear of the middle of the faucet body 1, a groove 33 is provided on the flow channel module assembly 3, and the induction module 4 is movably embedded in the groove 33, and the groove 33
  • a second bolt hole 34 is formed at the bottom, and the first bolt hole corresponds to the second bolt hole 34.
  • a bolt 10 passes through the first bolt hole and the second bolt hole 34, and abuts against the induction module. 4; a front surface of the induction module 4 is provided with an induction protrusion 41, and the induction protrusion 41 matches the size of the induction window 12 on the faucet body 1.
  • a top block 42 is provided on the back of the induction module 4, and the bolt 10 abuts on the top block 42.
  • the outer surface of the induction module 4 after being completely embedded in the groove 33 is not higher than the outermost surface of the thermostatted valve core assembly 2 with the switch, the runner module assembly 3 and the solenoid valve assembly 5 after assembly.
  • the flow channel module assembly 3 includes a first flow channel module 31 and a second flow channel module 32.
  • Each of the first flow channel module 31 and the second flow channel module 32 is provided with a cold water flow channel 61, a hot water flow channel 62,
  • the mixed water inflow channel 63 and the mixed water outflow channel 64 are connected to each other by a sealing rubber 7.
  • the smart faucet further includes a battery 100 electrically connected to the induction module 4, and the battery 100 is disposed outside the faucet body 1.
  • the battery is a large-capacity battery.
  • a water separator 8 is provided at an outlet of the water outlet pipe 11 of the faucet body 1.
  • the main body 22 of the thermostatic valve core with switch is fixed inside the thermostatic valve core seat 23 by a first fixing nut 24.
  • a thread is provided on the outer side of the upper portion of the first fixed nut 24, the upper portion of the first fixed nut 24 extends out of the faucet body 1, and a second fixed nut 9 is locked by the thread of the first fixed nut 24 It is attached to the first fixed nut 24, and the second fixed nut 9 is also clamped on the upper part of the faucet body 1.
  • the solenoid valve assembly 5 includes a solenoid valve seat 51 and a solenoid valve coil assembly 52.
  • the solenoid valve coil assembly 52 is disposed on the solenoid valve seat 51.
  • the bottom of the smart faucet according to the present invention is fixed on the hand washing table by a screw fixing assembly 200, and the cold water inlet pipe 53 and the hot water inlet pipe 54 are connected to the cold and hot water sources through a water inlet soft 300, respectively.
  • the thermostat valve core assembly 2, the flow channel module assembly 3, and the solenoid valve assembly 5 with a switch are first assembled from top to bottom, and then the induction module 4 is embedded in the flow channel module.
  • the induction module 4 is embedded in the flow channel module.
  • the assembled components are sleeved from the bottom of the faucet body 1.
  • the second fixed nut 9 is screwed in The first fixed nut 24 snaps the assembled components on the faucet body 1, and then inserts the handle 21 onto the switch and the temperature-adjusting rotating shaft of the valve body 22 with a switch;
  • the outer surface of the induction module 4 after being completely embedded in the groove 33 is not higher than the outermost surface of the thermostatted valve core assembly 2 with the switch, the runner module assembly 3 and the solenoid valve assembly 5 after assembly. It can prevent the sensing module 4 from being worn during the installation or removal process, affecting its sensitivity to sensing.
  • the bolt 10 is screwed in through a first bolt hole provided at the rear of the middle of the faucet body 1.
  • the flow channel module assembly 3 is provided with a groove 33, and the induction module 4 is movably embedded in the groove 33.
  • a second bolt hole 34 is formed at the bottom of the groove 33, and the first bolt hole corresponds to the second bolt hole 34 and abuts against the induction module 4 together; an induction protrusion is provided on the front of the induction module 4. 41, the induction protrusion 41 matches the size of the induction window 12 on the faucet body 1.
  • the mixed water passes through the solenoid valve coil assembly 52, and then passes upward through the mixed water outlet flow passage 64 of the solenoid valve seat 51, the second flow passage module 32, and the first flow passage module 31, and then enters the thermostat valve core seat 23 with a switch.
  • the total water outlet flow channel 231 flows from the outlet of the water outlet pipe 11.
  • the solenoid valve assembly 5 When the sensing module 4 of the smart faucet of the present invention senses a water output signal, the solenoid valve assembly 5 is controlled to open and switch, and the mixed water flows out of the mixed water outlet channels 64 through the solenoid valve coil assembly 52 and passes through the total outlet channel 231 And flows out from the outlet of the water outlet pipe 11; when the sensing module 4 senses a water stop signal, the solenoid valve assembly 5 is controlled to close and the mixed water stops flowing out.
  • the temperature of the mixed water can be adjusted manually by the handle of the thermostat valve core assembly 2 with a switch.
  • the handle of the thermostat valve core assembly 2 with a switch can be used. Perform manual shutdown of the effluent.
  • the water-passing flow cavity of the present invention is a modular combination with a thermostat valve core assembly 2, a runner module assembly 3, and a solenoid valve assembly 5, and a thermostat valve core assembly 2, a runner module assembly 3, and a solenoid valve.
  • the three-piece set of module 5 is designed with a distributed layout of four runners, and an integrated combination is achieved through a centrally sealed rubber; so that the water flow cavity of the present invention (the runner module assembly 3 and the thermostatic valve core seat 23 with a switch) can be used Made of all-plastic PPS, PPO, POM or nylon;
  • the water flow cavity adopts a modular combination and a four-flow channel distributed layout.
  • its individual size is far smaller than the size of the existing smart faucet. Modules can be placed inside the faucet without affecting the integrity of the faucet.
  • the present invention adopts a switch-type temperature regulating valve core assembly 2, and a handle 21 of the switch-type temperature regulating valve core assembly 2 is disposed on the top of a faucet.
  • the top-mounted design is convenient to use.
  • the invention can adopt a large-capacity lithium battery power supply system, and the primary battery can be used for more than 4-5 years.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Multiple-Way Valves (AREA)

Abstract

一种具有模块化流道的智能水龙头,包括均设置在龙头体(1)内带开关调温阀芯组件(2)、流道模块组件(3)、感应模块(4)、电磁阀组件(5),所述带开关调温阀芯组件(2)、流道模块组件(3)、电磁阀组件(5)从上到下依次相连;所述带开关调温阀芯组件(2)包括手柄(21)、带开关调温阀芯本体(22)以及带开关调温阀芯座(23),所述手柄(21)设置在带开关调温阀芯本体(22)上方,且所述手柄(21)位于龙头体(1)外部上方,所述带开关调温阀芯本体(22)设置在带开关调温阀芯座(23)内部;该智能水龙头采用全塑材质的模块化通水流腔体,材质安全可靠、产品集成度高,可注塑成形,成型一致性好、尺寸精度高,生产工艺简单、良品率高、生产效率高,生产材料和制造成本也大大降低。

Description

一种具有模块化流道的智能水龙头 【技术领域】
本发明涉及一种具有模块化流道的智能水龙头。
【背景技术】
目前公知的感应或智能水龙头,大多采用黄铜铸造成形、内焊铜材管件连接,通过四根进水管与外部感应控制盒组合形成,由于采用黄铜铸造工艺成形,这些金属材料价格昂贵而且成形及制造加工工艺也较复杂、良品率低,生产效率低下,因此,材料及制造成本都较高,这些都阻碍了智能水龙头产品的生产和发展。
如图1所示,图1是现有的智能水龙头的内部结构,包括冷水进水管1’、热水进水管2’、混合水出水管3’、混合水进水管4’、控制盒5’、电池盒6’以及调温装置,其采用分体式设计,实现方式复杂,除冷水进水管1’、热水进水管2’必须外置设计外,其混合出水经调温装置调温后,需通过混合水出水管3’外接至控制盒,控制出水后再经混合水进水管4’连接到龙头本体的进水端,最后才通过龙头水嘴出水。龙头外部需连接四根通水软管及外置控制盒,才可实现感应式出水功能,其连接复杂,拆装繁琐费时费力,成本高。
而且,由于国家标准及人们对用水安全的意识提高,金属材质中的重金属对水质的影响。
【发明内容】
本发明要解决的技术问题,在于提供一种具有模块化流道的智能水龙头,其采用全塑材质的模块化通水流腔体,材质安全可靠、产品集成度高,可注塑成形,成型一致性好、尺寸精度高,生产工艺简单、良品率高、生产效率高;同时生产材料和制造成本也大大降低,发展前景远远优于现有的水龙头。
本发明是这样实现的:
一种具有模块化流道的智能水龙头,所述智能水龙头包括龙头体、带开关调温阀芯组件、流道模块组件、感应模块、电磁阀组件,所述带开关调温阀芯组件、流道模块组件、感应模块组件、电磁阀组件均设置在龙头体内,所述带开关调温阀芯组件、流道模块、电磁阀组件从上到下依次相连;
所述带开关调温阀芯组件包括手柄、带开关调温阀芯本体以及带开关调温阀芯座,所述手柄设置在带开关调温阀芯本体上方,且所述手柄位于龙头体外部上方,所述带开关调温阀芯本体设置在带开关调温阀芯座内部;
所述龙头体的侧部设置有出水管,所述龙头体中部开设有一感应窗,所述感应模块设置在感应窗上,所述感应模块还与电磁阀组件电性连接;
所述流道模块组件的材质为PPS、PPO、POM或者尼龙;
所述带开关调温阀芯本体以及带开关调温阀芯座内均设有三个流道,所述三个流道为冷水流道、热水流道以及混合水进水流道,所述带开关调温阀芯座还设置有总出水流道,所述总出水流道的出口与龙头体出水管的进口对应设置;
所述流道模块组件和所述电磁阀组件内均设有四个流道,所述四个流道为冷水流道、热水流道、混合水进水流道和混合水出水流道;
所述带开关调温阀芯座、所述流道模块组件和所述电磁阀组件的对应流道之间通过密封橡胶相连;
所述电磁阀组件的底部还设置有冷水进水管和热水进水管,所述冷水进水管与电磁阀组件的冷水流道相连接,所述热水进水管与电磁阀组件的热水流道相连接。
进一步地,所述龙头体的中部后方设置有一第一螺栓孔,所述流道模块组件上设置有一凹槽,所述感应模块活动嵌设在所述凹槽内,所述凹槽底部穿设有一第二螺栓孔,所述第一螺栓孔与第二螺栓孔相对应,一螺栓穿设过所述第一螺栓孔和第二螺栓孔,并抵靠在感应模块上;所述感应模块正面设置有一感应凸起,所述感应凸起与龙头体上的感应窗大小相匹配。
进一步地,所述感应模块背面设置有一顶块,所述螺栓抵靠在所述顶块 上。
进一步地,完全嵌入凹槽后的感应模块的外表面不高于所述带开关调温阀芯组件、流道模块组件和电磁阀组件组装后的最外侧表面。
进一步地,所述流道模块组件包括第一流道模块和第二流道模块,所述第一流道模块和第二流道模块内均设有冷水流道、热水流道、混合水进水流道和混合水出水流道,且对应的流道之间通过密封橡胶相连。
进一步地,所述智能水龙头还包括一电池,所述电池与感应模块电性连接。
进一步地,所述龙头体的出水管的出口设置有分水器。
进一步地,所述带开关调温阀芯本体通过一第一固定螺帽固定在所述带开关调温阀芯座内部。
进一步地,所述第一固定螺帽上部外侧设置有一圈螺纹,所述第一固定螺帽上部延伸出龙头体外,一第二固定螺帽通过所述第一固定螺帽的螺纹锁附在第一固定螺帽上,且所述第二固定螺帽还卡设在龙头体上部。
进一步地,所述带开关调温阀芯座的材质为PPS、PPO、POM或者尼龙。
本发明具有如下优点:
本发明的通水流腔体即带开关调温阀芯组件、流道模块组件、电磁阀组件采用模块化组合,同时带开关调温阀芯组件、流道模块组件、电磁阀组件三件套设计了四流道分布式布局,通过中置密封橡胶达成一体化组合;使得本发明的通水流腔体(流道模块组件和带开关调温阀芯座)可采用全塑PPS、PPO、POM或者尼龙的材质进行制造;
上述配合提高了产品的集成度,全塑PPS、PPO、POM或者尼龙为环保材质安全可靠、可注塑成形,成型一致性好、尺寸精度高,生产工艺简单、良品率高,生产效率高;另外,其生产材料和制造成本也大大降低,发展前景远远优于现有的水龙头。
另外,通水流腔体采用模块化组合和四流道分布式布局,在保证各流道正常水流量的前提下,其个体尺寸远远小于现有的智能水龙头的尺寸,通水 流腔体、感应模块和电池都可置于水龙头内部,不影响水龙头的整体性。
本发明采用了带开关式调温阀芯组件,同时所述带开关式调温阀芯组件的手柄设置在水龙头顶部,该置顶设计,使用方便。
本发明可采用大容量锂电池供电系统,一次电池可使用4-5年以上。
【附图说明】
下面参照附图结合实施例对本发明作进一步的说明。
图1为现有智能水龙头的内部结构示意图。
图2为本发明的智能水龙头的总装立体示意图。
图3为本发明的智能水龙头的拆分示意图。
图4为本发明的流道模块组件与螺杆和感应模块的配合示意图。
图5为本发明的流道模块组件、螺杆、感应模块以及感应窗的配合示意图。
图6为本发明的水流工作原理图。
【具体实施方式】
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
参阅图2~6所示,本发明涉及一种具有模块化流道的智能水龙头,所述智能水龙头包括龙头体1、带开关调温阀芯组件2、流道模块组件3、感应模块4、电磁阀组件5,所述带开关调温阀芯组件2、流道模块组件3、感应模块4、电磁阀组件5均设置在龙头体1内,所述带开关调温阀芯组件2、流道模块组件3、电磁阀组件5从上到下依次相连;
所述带开关调温阀芯组件2包括手柄21、带开关调温阀芯本体22以及带开关调温阀芯座23,所述手柄21连接在带开关调温阀芯本体22上方,且所述手柄21位于龙头体1外部上方,所述带开关调温阀芯本体22设置在带开关调温阀芯座23内部;
所述龙头体1的侧部设置有出水管11,所述龙头体1中部开设有一感应窗12,所述感应模块4设置在感应窗12上,所述感应模块4还与电磁阀组件5电性连接;
所述流道模块组件3和带开关调温阀芯座23的材质为PPS、PPO、POM或者尼龙;
所述带开关调温阀芯本体22以及带开关调温阀芯座23内均设有三个流道,所述三个流道为冷水流道61、热水流道62以及混合水进水流道63,所述带开关调温阀芯座23还设置有总出水流道231,所述总出水流道231的出口设置在所述带开关调温阀芯座23的侧部,并与龙头体1出水管11的进口对应设置;
所述流道模块组件3和所述电磁阀组件5内均设有四个流道,所述四个流道为冷水流道61、热水流道62、混合水进水流道63和混合水出水流道64;
所述带开关调温阀芯座23、所述流道模块组件3和所述电磁阀组件5的对应流道之间通过密封橡胶7相连;
所述电磁阀组件5的底部还设置有冷水进水管53和热水进水管54,所述冷水进水管53与电磁阀组件5的冷水流道61相连接,所述热水进水管54与电磁阀组件5的热水流道62相连接。
所述龙头体1的中部后方设置有一第一螺栓孔,所述流道模块组件3上设置有一凹槽33,所述感应模块4活动嵌设在所述凹槽33内,所述凹槽33底部穿设有一第二螺栓孔34,所述第一螺栓孔与第二螺栓孔34相对应,一螺栓10穿设过所述第一螺栓孔和第二螺栓孔34,并抵靠在感应模块4上;所述感应模块4正面设置有一感应凸起41,所述感应凸起41与龙头体1上的感应窗12大小相匹配。
所述感应模块4背面设置有一顶块42,所述螺栓10抵靠在所述顶块42上。
完全嵌入凹槽33后的感应模块4的外表面不高于所述带开关调温阀芯组件2、流道模块组件3和电磁阀组件5组装后的最外侧表面。
所述流道模块组件3包括第一流道模块31和第二流道模块32,所述第一流道模块31和第二流道模块32内均设有冷水流道61、热水流道62、混合水进水流道63和混合水出水流道64,且对应的流道之间通过密封橡胶7相连。
所述智能水龙头还包括一电池100,所述电池100与感应模块4电性连接,所述电池100设置在龙头体1的外部。所述电池为大容量电池。
所述龙头体1的出水管11的出口设置有分水器8。
所述带开关调温阀芯本体22通过一第一固定螺帽24固定在所述带开关调温阀芯座23内部。
所述第一固定螺帽24上部外侧设置有一圈螺纹,所述第一固定螺帽24上部延伸出龙头体1外,一第二固定螺帽9通过所述第一固定螺帽24的螺纹锁附在第一固定螺帽24上,且所述第二固定螺帽9还卡设在龙头体1上部。
所述电磁阀组件5包括电磁阀座51和电磁阀线圈组件52,所述电磁阀线圈组件52设置在电磁阀座51上。
本发明所述智能水龙头底部通过一螺杆固定组件200固定在洗手台上,所述冷水进水管53和热水进水管54分别通过进水管软300于冷、热水源相连。
重点参阅图3,本发明在安装时,先将带开关调温阀芯组件2、流道模块组件3、电磁阀组件5从上到下组装成一体,然后将感应模块4嵌入到流道模块组件3的凹槽33内;
接着将组装成一体的各组件从龙头体1的底部套入,当带开关调温阀芯组件2的第一固定螺帽24上部露出龙头体1外时,将第二固定螺帽9旋入所述第一固定螺帽24,将组装成一体的各组件卡设在龙头体1上,再往带开关调温阀芯本体22上的开关及调温转轴上套入手柄21;
将螺栓10依次旋入所述第一螺栓孔和第二螺栓孔34,然后抵靠在感应模块4背面的顶块42上,继续旋转螺栓10,通过顶块42将感应模块4顶 出凹槽33,最后将所述感应模块4正面的感应凸起41卡设在感应窗12上即可。
完全嵌入凹槽33后的感应模块4的外表面不高于所述带开关调温阀芯组件2、流道模块组件3和电磁阀组件5组装后的最外侧表面。其能够防止感应模块4在安装或拆卸过程被磨损,影响其感应的灵敏度。
通过所述龙头体1的中部后方设置的第一螺栓孔旋入螺栓10,所述流道模块组件3上设置有一凹槽33,所述感应模块4活动嵌设在所述凹槽33内,所述凹槽33底部穿设有一第二螺栓孔34,所述第一螺栓孔与第二螺栓孔34相对应,一并抵靠在感应模块4上;所述感应模块4正面设置有一感应凸起41,所述感应凸41起与龙头体1上的感应窗12大小相匹配。
重点参阅图6,本发明的工作过程如下:
冷水和热水分别通过进水软管300同时进入对应的冷水进水管53和热水进水管54,然后依次经过电磁阀座51、第二流道模块32、第一流道模块31、带开关调温阀芯座23、带开关调温阀芯本体22内的对应的冷水流道61和热水流道62;
冷水和热水在带开关调温阀芯本体22内混合后,形成混合水,并从带开关调温阀芯本体22内的混合水进水流道63流出,再向下依次经过带开关调温阀芯座23、第一流道模块31、第二流道模块32以及电磁阀座51内的混合水进水流道63;
最后混合水经由电磁阀线圈组件52后,再向上依次经过电磁阀座51、第二流道模块32、第一流道模块31的混合水出水流道64,接着进入带开关调温阀芯座23的总出水流道231,并从出水管11的出口流出。
当本发明智能水龙头的感应模块4感应到出水信号时,控制电磁阀组件5开关打开,混合水经由经由电磁阀线圈组件52后,从各混合水出水流道64流出,经过总出水流道231,并从出水管11的出口流出;当感应模块4感应到停水信号时,则控制电磁阀组件5开关闭合,混合水停止流出。
混合水的水温高低可通过带开关调温阀芯组件2的手柄进行手动调节 实现,当电磁阀组件5失灵或其他意外状况导致长时间出水时,可通过带开关调温阀芯组件2的手柄进行手动关闭出水。
本发明的通水流腔体即带开关调温阀芯组件2、流道模块组件3、电磁阀组件5采用模块化组合,同时带开关调温阀芯组件2、流道模块组件3、电磁阀组件5三件套设计了四流道分布式布局,通过中置密封橡胶达成一体化组合;使得本发明的通水流腔体(流道模块组件3和带开关调温阀芯座23)可采用全塑PPS、PPO、POM或者尼龙的材质进行制造;
上述配合提高了产品的集成度,全塑PPS、PPO、POM或者尼龙为环保材质安全可靠、可注塑成形,成型一致性好、尺寸精度高,生产工艺简单、良品率高,生产效率高;另外,其生产材料和制造成本也大大降低,发展前景远远优于现有的水龙头。
另外,通水流腔体采用模块化组合和四流道分布式布局,在保证各流道正常水流量的前提下,其个体尺寸远远小于现有的智能水龙头的尺寸,通水流腔体、感应模块都可置于水龙头内部,不影响水龙头的整体性。
本发明采用了带开关式调温阀芯组件2,同时所述带开关式调温阀芯组件2的手柄21设置在水龙头顶部,该置顶设计,使用方便。
本发明可采用大容量锂电池供电系统,一次电池可使用4-5年以上。
虽然以上描述了本发明的具体实施方式,但是熟悉本技术领域的技术人员应当理解,我们所描述的具体的实施例只是说明性的,而不是用于对本发明的范围的限定,熟悉本领域的技术人员在依照本发明的精神所作的等效的修饰以及变化,都应当涵盖在本发明的权利要求所保护的范围内。

Claims (10)

  1. 一种具有模块化流道的智能水龙头,其特征在于:所述智能水龙头包括龙头体、带开关调温阀芯组件、流道模块组件、感应模块、电磁阀组件,所述带开关调温阀芯组件、流道模块组件、感应模块、电磁阀组件均设置在龙头体内,所述带开关调温阀芯组件、流道模块组件、电磁阀组件从上到下依次相连;
    所述带开关调温阀芯组件包括手柄、带开关调温阀芯本体以及带开关调温阀芯座,所述手柄设置在带开关调温阀芯本体上方,且所述手柄位于龙头体外部上方,所述带开关调温阀芯本体设置在带开关调温阀芯座内部;
    所述龙头体的侧部设置有出水管,所述龙头体中部开设有一感应窗,所述感应模块设置在感应窗上,所述感应模块还与电磁阀组件电性连接;
    所述流道模块组件的材质为PPS、PPO、POM或者尼龙;
    所述带开关调温阀芯本体以及带开关调温阀芯座内均设有三个流道,所述三个流道为冷水流道、热水流道以及混合水进水流道,所述带开关调温阀芯座还设置有总出水流道,所述总出水流道的出口与龙头体出水管的进口对应设置;
    所述流道模块组件和所述电磁阀组件内均设有四个流道,所述四个流道为冷水流道、热水流道、混合水进水流道和混合水出水流道;
    所述带开关调温阀芯座、所述流道模块组件和所述电磁阀组件的对应流道之间通过密封橡胶相连;
    所述电磁阀组件的底部还设置有冷水进水管和热水进水管,所述冷水进水管与电磁阀组件的冷水流道相连接,所述热水进水管与电磁阀组件的热水流道相连接。
  2. 根据权利要求1所述的一种具有模块化流道的智能水龙头,其特征在于:
    所述龙头体的中部后方设置有一第一螺栓孔,所述流道模块组件上设置有一凹槽,所述感应模块活动嵌设在所述凹槽内,所述凹槽底部穿设有一第 二螺栓孔,所述第一螺栓孔与第二螺栓孔相对应,一螺栓穿设过所述第一螺栓孔和第二螺栓孔,并抵靠在感应模块上;所述感应模块正面设置有一感应凸起,所述感应凸起与龙头体上的感应窗大小相匹配。
  3. 根据权利要求2所述的一种具有模块化流道的智能水龙头,其特征在于:所述感应模块背面设置有一顶块,所述螺栓抵靠在所述顶块上。
  4. 根据权利要求2所述的一种具有模块化流道的智能水龙头,其特征在于:
    完全嵌入凹槽后的感应模块的外表面不高于所述带开关调温阀芯组件、流道模块组件和电磁阀组件组装后的最外侧表面。
  5. 根据权利要求1所述的一种具有模块化流道的智能水龙头,其特征在于:
    所述流道模块组件包括第一流道模块和第二流道模块,所述第一流道模块和第二流道模块内均设有冷水流道、热水流道、混合水进水流道和混合水出水流道,且对应的流道之间通过密封橡胶相连。
  6. 根据权利要求1所述的一种具有模块化流道的智能水龙头,其特征在于:
    所述智能水龙头还包括一电池,所述电池与感应模块电性连接。
  7. 根据权利要求1所述的一种具有模块化流道的智能水龙头,其特征在于:所述龙头体的出水管的出口设置有分水器。
  8. 根据权利要求1所述的一种具有模块化流道的智能水龙头,其特征在于:所述带开关调温阀芯本体通过一第一固定螺帽固定在所述带开关调温阀芯座内部。
  9. 根据权利要求8所述的一种具有模块化流道的智能水龙头,其特征在于:所述第一固定螺帽上部外侧设置有一圈螺纹,所述第一固定螺帽上部延伸出龙头体外,一第二固定螺帽通过所述第一固定螺帽的螺纹锁附在第一固定螺帽上,且所述第二固定螺帽还卡设在龙头体上部。
  10. 根据权利要求1所述的一种具有模块化流道的智能水龙头,其特征在于:所述带开关调温阀芯座的材质为PPS、PPO、POM或者尼龙。
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US9714503B2 (en) * 2014-06-20 2017-07-25 Zai Jun Song Intelligent control faucet
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