WO2019244900A1 - タービン動翼、ターボ機械及びコンタクト面製造方法 - Google Patents
タービン動翼、ターボ機械及びコンタクト面製造方法 Download PDFInfo
- Publication number
- WO2019244900A1 WO2019244900A1 PCT/JP2019/024156 JP2019024156W WO2019244900A1 WO 2019244900 A1 WO2019244900 A1 WO 2019244900A1 JP 2019024156 W JP2019024156 W JP 2019024156W WO 2019244900 A1 WO2019244900 A1 WO 2019244900A1
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- WIPO (PCT)
- Prior art keywords
- tip shroud
- abdominal
- contact block
- contact surface
- cover plate
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/22—Blade-to-blade connections, e.g. for damping vibrations
- F01D5/225—Blade-to-blade connections, e.g. for damping vibrations by shrouding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/147—Construction, i.e. structural features, e.g. of weight-saving hollow blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/20—Specially-shaped blade tips to seal space between tips and stator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/22—Blade-to-blade connections, e.g. for damping vibrations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/288—Protective coatings for blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/30—Application in turbines
- F05D2220/32—Application in turbines in gas turbines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/30—Manufacture with deposition of material
- F05D2230/31—Layer deposition
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/90—Coating; Surface treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/20—Rotors
- F05D2240/30—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
- F05D2240/307—Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor related to the tip of a rotor blade
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/611—Coating
Definitions
- the present invention relates to a plurality of turbine rotor blades arranged at predetermined intervals in a circumferential direction of a rotating shaft, a turbo machine having the turbine rotor blades, and a contact surface manufacturing method.
- a gas turbine for power generation which is a type of turbomachine, is composed of a compressor, a combustor, and a turbine. Then, the air taken in from the air inlet is compressed by the compressor to become high-temperature and high-pressure compressed air, and the combustor supplies fuel to the compressed air and burns it, thereby producing high-temperature and high-pressure. And a turbine is driven by the combustion gas, and a generator connected to the turbine is driven.
- the front-stage one-stage blades and the two-stage blades have a short length in the blade height direction (radial direction on the rotating shaft), but the rear-stage three-stage blades and the like.
- the four-stage rotor blade final-stage rotor blade
- has a longer blade height direction longer blade in terms of performance. Since turbine blades with a long length in the blade height direction tend to generate vibration, a tip shroud is attached to the tip and the tip shrouds of adjacent blades are brought into contact with each other to form an annular shape. (See Patent Document 1).
- the contact surface of the tip shroud contacts the contact surface of the tip shroud of the adjacent turbine blade.
- deformation of the tip shroud during operation may cause a contact on the contact surface, which may damage the contact surface.
- maintenance such as repair and replacement is required.
- At least one embodiment of the present invention solves the above-mentioned problems, and can reduce the possibility of causing damage to a contact surface and increase the reliability of a blade. It is an object to provide a method for manufacturing a machine and a contact surface.
- a turbine rotor blade for achieving the above-described object is provided with a blade main body having a pressure surface and a suction surface, and a blade main body provided at a tip of the blade main body.
- a back tip shroud on the pressure side wherein the back tip shroud includes a back contact block at a leading edge of the tip shroud, and the ventral tip shroud is a trailing edge of the tip shroud.
- the dorsal contact block has a first surface facing in the circumferential direction, the ventral contact block, relative to the first surface A second surface facing in a direction opposite to the first direction, and a concave portion is formed on at least one of the first surface and the second surface, at least at either the axially downstream end or the radially outer end. Have been.
- first surface and the second surface of the blade adjacent in the circumferential direction are arranged so as to face each other.
- the dorsal shroud is spaced from the first surface along the dorsal contact block and a radially inner peripheral surface of the tip shroud from a radially inner peripheral edge of the tip shroud.
- a back cover plate extending downstream in the axial direction of the tip shroud, wherein the ventral tip shroud extends radially from the radially inner peripheral surface edge of the ventral contact block and the tip shroud.
- An abdominal cover plate extending in a direction away from the second surface along the inner peripheral surface and axially upstream of the fin, and sandwiching the first surface or the second surface.
- the dorsal tip shroud is formed so as to be inclined toward the axially downstream side and radially outward, and the ventral tip shroud is oriented toward the axially upstream side. Both, it is preferably formed so as to incline radially inwardly.
- the device faces the first surface and the radially inner side of the back tip shroud in a clockwise direction from the first surface.
- the angle between the inner surface and the inner surface is smaller than 90 degrees, and the angle between the second surface and the inner surface facing radially inward of the abdominal tip shroud in a counterclockwise direction from the second surface is Preferably it is greater than 90 degrees.
- the concave portion formed at the axially downstream end of the first surface or the second surface along a gap formed between the first surface and the second surface includes at least the first surface Alternatively, it is preferable that the second surface be formed so as to extend in the radially inward direction, including the radially outer end surface and the axially downstream end surface.
- the fin is coupled to the contact block or the cover plate via a fillet, and the recess formed at the axially downstream end along a gap formed between the first surface and the second surface. Is preferably formed between the outer edge position on the axially downstream side of the fillet and the outer edge position on the axially upstream side of the fillet.
- the tip shroud is provided at a leading edge, has a fixed end on the wing body side, and has a back end region extending from the fixed end to a back cover end surface that is a free end on the front side in the rotational direction.
- An abdominal end region provided at the trailing edge end, having a fixed end on the wing body side, and extending from the fixed end to an abdominal cover end surface that is a free end on the rear side in the rotational direction. Is preferred.
- the concave portion formed at the axially downstream end of the first surface or the second surface is formed in a circumferential direction from a contact surface toward an axially downstream end from an outer surface of an axially upstream end of the concave portion. Is preferably inclined in the direction of retreating.
- the concave portion formed at the radially outer end of the first surface or the second surface is inclined in a direction approaching the fin from an outer surface of a radially inner end of the concave portion toward a radially outer end.
- the back contact block having the first surface is joined to the fin at an axially upstream side of the back contact block, and is joined to a back cover plate via an inclined surface at an axial downstream side
- the abdominal contact block having two surfaces is joined to the fin at an axially downstream side of the abdominal contact block, and is joined to an abdominal cover plate via an inclined surface at an axially upstream side.
- a turbomachine of the present disclosure for achieving the above-described object includes the turbine blade described in any of the above.
- a contact surface manufacturing method for achieving the above-described object includes a contact surface manufacturing method for manufacturing a contact surface that is at least one of the first surface and the second surface of the turbine rotor blade according to any of the above.
- a method comprising: forming a coating on a surface of a preform that is to be the contact surface of the turbine blade; polishing and flattening a surface of the formed coating; and at least an axial direction of the coating. Polishing the downstream end or the radially outer end to form a recess.
- FIG. 1 is a schematic diagram illustrating a gas turbine to which the turbine blade of the first embodiment is applied.
- FIG. 2 is a schematic diagram illustrating an assembled state of the turbine blade of the first embodiment.
- FIG. 3 is a schematic diagram illustrating a schematic configuration of a tip shroud of the turbine rotor blade according to the first embodiment.
- FIG. 4 is an enlarged schematic view showing a peripheral portion of a contact portion of the tip shroud in FIG.
- FIG. 5 is a front view showing a schematic configuration around the back contact block in FIG.
- FIG. 6 is a top view showing a schematic configuration around the back contact block in FIG.
- FIG. 7 is a side view showing a schematic configuration around the back contact block in FIG.
- FIG. 1 is a schematic diagram illustrating a gas turbine to which the turbine blade of the first embodiment is applied.
- FIG. 2 is a schematic diagram illustrating an assembled state of the turbine blade of the first embodiment.
- FIG. 3 is a schematic diagram illustrating a schematic configuration of
- FIG. 8 is a front view showing a schematic configuration around a ventral contact block in FIG.
- FIG. 9 is a top view showing a schematic configuration around the abdominal contact block in FIG.
- FIG. 10 is a side view showing a schematic configuration around a ventral contact block in FIG.
- FIG. 11A is a top view showing a schematic view around the back contact block and the abdominal contact block.
- FIG. 11B is a side view in which the back contact block and the abdominal contact block are combined.
- FIG. 11C is another side view in which the back contact block and the abdominal contact block are combined.
- FIG. 12 is a schematic view illustrating an example of a method for manufacturing a contact surface.
- FIG. 13 is a schematic diagram illustrating a schematic configuration of a tip shroud of the turbine blade according to the second embodiment.
- FIG. 14 is a front view showing a schematic configuration around the back contact block in FIG.
- FIG. 1 is a schematic diagram illustrating a gas turbine to which the turbine blade of the first embodiment is applied.
- FIG. 2 is a schematic diagram illustrating an assembled state of the turbine blade of the present embodiment.
- the gas turbine according to the present embodiment includes a compressor 11, a combustor 12, and a turbine 13.
- a generator (not shown) is connected to the gas turbine, and power can be generated.
- the compressor 11 has an air intake 21 for taking in air, and a plurality of stationary blades 23 and moving blades 24 are arranged alternately in a front-rear direction (axial direction of a rotor 32 described later) in a compressor casing 22.
- the bleeding chamber 25 is provided on the outside.
- the combustor 12 is capable of supplying fuel to the compressed air compressed by the compressor 11 and igniting so as to burn.
- a plurality of stationary blades 27 and moving blades 28 are alternately arranged in a front-rear direction (axial direction of a rotor 32 described later) in a turbine casing 26.
- An exhaust chamber 30 is disposed downstream of the turbine casing 26 via an exhaust casing 29, and the exhaust chamber 30 has an exhaust diffuser 31 connected to the turbine 13.
- the rotor (rotation shaft) 32 is positioned so as to penetrate through the center of the compressor 11, the combustor 12, the turbine 13, and the exhaust chamber 30.
- the rotor 32 has an end on the compressor 11 side rotatably supported by a bearing 33, while an end on the exhaust chamber 30 side is rotatably supported by a bearing 34.
- the compressor casing 22 of the compressor 11 is supported by the legs 35
- the turbine casing 26 of the turbine 13 is supported by the legs 36
- the exhaust chamber 30 is supported by the legs 37.
- the air taken in from the air inlet 21 of the compressor 11 passes through the plurality of stationary blades 23 and the moving blades 24 and is compressed to become high-temperature and high-pressure compressed air.
- a predetermined fuel is supplied to the compressed air and burns.
- the high-temperature and high-pressure combustion gas (working fluid) which is the working fluid generated by the combustor 12, passes through the plurality of stationary blades 27 and the moving blades 28 constituting the turbine 13 to drive and rotate the rotor 32. Then, the generator connected to the rotor 32 is driven.
- the energy of the exhaust gas (combustion gas) is converted into pressure by the exhaust diffuser 31 in the exhaust chamber 30 and decelerated before being released to the atmosphere.
- the rotor blade (turbine rotor blade) 28 on the subsequent stage includes the tip shroud 43.
- the blade 28 includes a blade root 41 fixed to a disk (rotor 32), a blade main body 42 whose base end is joined to the blade root 41, and a tip end of the blade main body 42.
- a seal fin (fin) 44 formed on a radially outer surface of the chip shroud 43.
- the wing body 42 includes a suction surface 42a and a pressure surface 42b.
- the negative pressure surface 42a is a rear side surface of the blade body 42 where the surface on the side where the exhaust gas flows in a plane cross section is convex.
- the positive pressure surface 42b is a ventral surface in which the surface of the blade body 42 on the side where the exhaust gas flows in a plane cross section is concave.
- the wing body 42 is twisted by a predetermined angle.
- FIG. 4 is an enlarged schematic view showing a peripheral portion of a contact portion of the tip shroud 43.
- FIG. 5 is a front view showing a schematic configuration of the back contact block 50.
- FIG. 5 is a view of the gap between the back contact block 50 and the abdominal contact block 60 as viewed from the direction A in FIG.
- FIG. 6 is a top view showing a schematic configuration of the back contact block 50.
- FIG. 7 is a side view showing a schematic configuration of the back contact block 50.
- FIG. 7 is a view of the back contact block 50 as viewed from the direction B in FIG.
- FIG. 8 is a front view illustrating a schematic configuration of the abdominal contact block 60.
- FIG. 8 is a view of the abdominal contact block 60 viewed from the direction C in FIG.
- FIG. 9 is a top view showing a schematic configuration of the abdominal contact block 60.
- FIG. 10 is a side view showing a schematic configuration of the abdominal contact block 60.
- FIG. 10 is a diagram of the abdominal contact block 60 viewed from the direction D in FIG.
- the tip shroud 43 has a long plate shape extending in the circumferential direction, and is inclined radially outward in the axial direction from the pressure side (ventral wing side) to the suction side (back side wing side) (Patent Document 1). 9).
- the tip shroud 43 has a back tip shroud 46 extending toward the suction surface 42 a of the wing body 42 and a ventral tip shroud 48 extending toward the pressure surface 42 b of the wing body 42.
- fins 44 extending radially outward are disposed on the radially outer upper surfaces of the back tip shroud 46 and the ventral tip shroud 48.
- the fins 44 are arranged at the axial center of the tip shroud 43 and extend in the circumferential direction of the turbine blade 28.
- a fillet 120 is formed at a connection between the fin 44 and the chip shroud 43. That is, the fillet 120 of the fin 44 is formed in a concave shape between the axially upstream and downstream end surfaces 44 a of the fins 44 on the radially outer side of the connection portion and the upper surface of the chip shroud 43 on the radially inner side.
- An end of the fillet 120 formed on the upper surface of the 43 forms a fillet outer edge 120a.
- the back tip shroud 46 includes a back contact block 50 and a back cover plate 51 extending from the fin 44 to the downstream side in the axial direction.
- the back cover plate 51 is a downstream back cover plate 52 that is formed on the back wing surface 42 a side downstream of the fin 44 in the axial direction and on the back contact block 50 side on the front edge 42 c side, And a downstream abdominal cover plate 66 formed on the abdominal contact block 60 side on the rear edge 42d side.
- the fins 44, the back contact block 50, and the back cover plate 51 are integrally formed.
- the back cover plate 51 is a plate that extends in the axial direction so as to intersect the radial direction in which the wing main body 42 extends.
- the back cover plate 51 is connected to the back contact block 50 on the front edge 42 c side of the upper surface of the end face on the upstream side in the axial direction, and the other portions of the back cover plate 51 are connected to the fins 44 via the fillets 120. It is connected to.
- the back contact block 50 is provided at the front edge 43 a of the back tip shroud 46.
- the back contact block 50 has a back contact surface (first surface) 110 that faces the front side in the rotational direction in the circumferential direction.
- the back contact block 50 has a structure that has a thickness in the radial direction on the downstream side in the axial direction with respect to the back contact surface 110, and has an axis opposite to the back contact surface 110 in the axial direction.
- the outer edge 116a of the inclined surface on the downstream side in the direction is connected to the downstream back cover plate 52 with a smooth surface.
- the back side contact block 50 has an inclined surface 116 in which an end on the downstream side back side cover plate 52 side gradually decreases in radial direction toward the downstream side back side cover plate 52.
- the inclined surface 116 is an inclined surface in which a cross section concaved inward in the radial direction is formed in a concave shape.
- the back contact block 50 is an end of the back contact surface 110 on the opposite side in the circumferential direction, is joined to the fins 44 on the upstream side in the axial direction, and the tip shroud on the downstream side in the axial direction via the inclined surface 116. 46 is joined to the downstream back cover plate 52.
- the back contact surface 110 is a surface circumferentially opposed to the abdominal contact surface 140 of the abdominal contact block 60 of the tip shroud 43 of the adjacent turbine blade described later.
- the downstream-side rear cover plate 52 is provided with a fin 44 on the axially downstream side along the inner peripheral surface 46b (FIG. 7) radially inward of the chip shroud 43 from the rear-side wing surface 42a or the rear-side contact surface 110 of the wing body 42.
- the downstream abdominal cover plate 66 disposed on the opposite side of the downstream back side cover plate 50 in the circumferential direction with respect to the wing main body 42 is connected to an axis of a below-described abdominal contact block 60 via an intermediate connecting portion 68. It is connected to the end 60b on the downstream side in the direction.
- the intermediate connecting portion 68 forms a part of the downstream ventral cover plate 66, and is formed by a concave curved surface that is concave toward the ventral wing surface 42 b of the wing body 42.
- the belly-side tip shroud 48 includes a belly-side contact block 60 and a belly-side cover plate 61 extending from the fin 44 to the upstream side in the axial direction. Further, the abdominal cover plate 61 is located on the abdominal wing surface 42b on the upstream side in the axial direction from the fins 44, and is formed on the back contact block 50 on the front edge 42c side. And an upstream abdominal cover plate 62 formed on the abdominal contact block 60 on the rear edge 42d side.
- the fins 44, the abdominal contact block 60, and the abdominal cover plate 61 are integrally formed.
- upstream abdominal cover plate 62 of the abdominal cover plate 61 is connected to the abdominal contact block 60 via the inclined surface 116 from the side opposite to the abdominal contact surface 140 of the abdominal contact block 60 in the axial direction. It is connected to.
- Other portions of the upstream abdominal cover plate 62 are joined to the fins 44 via fillets 120.
- the abdominal contact block 60 is provided at the rear edge 43b of the abdominal tip shroud 48.
- the abdominal contact block 60 has an abdominal contact surface (second surface) 140 that faces the rear side in the rotational direction in the circumferential direction.
- the abdominal contact surface 140 is a surface that faces the back contact block 50 (the back contact surface 110) of the tip shroud 43 of the adjacent turbine blade 28 in the circumferential direction and the axial direction. That is, the abdominal contact surface 140 is disposed so as to face the back contact surface 110 of the adjacent turbine blade 28 in the circumferential direction and the axial direction.
- the upstream abdominal cover plate 62 is a plate-shaped member that extends in a direction intersecting the radial direction in which the wing main body 42 stands upright.
- the upstream abdominal cover plate 62 extends from the back side wing surface edge of the wing main body 42 or the back side contact surface 110 to the chip shroud 43. Along the inner peripheral surface 48b in the axially upstream direction.
- the upstream back cover plate 56 is connected to an end of the back contact block 50 on the upstream side in the axial direction via an intermediate connection portion 58.
- the intermediate connection portion 58 is formed of a convex curved surface protruding toward the back side of the wing body 42.
- the back contact surface (first surface) 110 and the ventral contact surface (second surface) are arranged in parallel with each other.
- the width of the upstream abdominal cover plate 62 in the direction orthogonal to the abdominal contact surface 140 of the upstream abdominal cover plate 62 is the abdominal cover end surface 54. Is formed shorter than the width of the downstream back cover plate 52 in the direction orthogonal to the back contact surface 110 on the extension line of FIG. In other words, the width of the downstream back cover plate 52 in the direction orthogonal to the back contact surface 110 on the extension of the abdominal cover end surface 54 is the width of the abdomen of the upstream abdominal cover plate 62 along the abdominal cover end surface 54. It is formed longer than the plate width in the direction orthogonal to the side contact surface 140.
- the width of the downstream back cover plate 52 in the direction orthogonal to the back contact surface 110 of the downstream back cover plate 52 in the rotation direction R ⁇ b> 1 is the upstream abdomen on the extension of the back cover end surface 64.
- the side cover plate 62 is formed to be shorter than a plate width in a direction orthogonal to the abdominal contact surface 140. That is, the width of the upstream abdominal cover plate 62 in the direction orthogonal to the abdominal contact surface 140 on the extension of the back side cover end surface 64 is the height of the back side of the downstream back side cover plate 52 along the back side cover end surface 64. It is formed longer than the plate width in the direction orthogonal to the side contact surface 110.
- the gap 71 between the cover plate 66 and the rear cover end surface 64 and the downstream abdominal cover end surface 64a are arranged in parallel with each other in order to suppress the leakage of the combustion gas, and a predetermined gap is maintained. That is, in the one-wing configuration, the rear cover end surface 64 including the contact block end 114 of the rear contact block 50 and the rear cover end surface 64 that is disposed on the front side in the rotation direction R1 on the front edge 42c side and the rear cover plate 51 side.
- downstream abdominal cover end surface 64a on the rear side in the rotation direction R1 is disposed parallel to each other in the circumferential direction and the axial direction.
- abdominal cover plate 61 on the upstream side in the axial direction the abdominal cover end face 54 on the rear edge 42d side and the rear side in the rotation direction R1 and the front edge 42c side on the front side in the rotation direction R1.
- the upstream back cover end surface 54a of the upstream back cover plate 56 is arranged parallel to each other in the circumferential direction and the axial direction.
- the axially downstream end surface of the downstream back cover plate 52 of the back chip shroud 46 is located downstream of the throat position formed between the turbine blade 28 and the adjacent turbine blade 28.
- the upstream abdominal cover plate 62 is connected to an axial downstream end of the abdominal contact block 60 via an intermediate connecting portion 68.
- the intermediate connecting portion 68 is a convex curved surface protruding toward the wing main body 42.
- the intermediate connecting portions 58 and 68 have a rigidity having a smooth inclined surface from the radially outer surface of the back contact block 50 and the abdominal contact block 60 toward the upper surface of the abdominal cover plate 61 or the back cover plate 51. (See FIG. 4).
- the rear contact surface 110 faces the ventral contact surface 140 of the adjacent turbine blade 28 in the circumferential direction and the axial direction.
- a coating 102 is formed on the base material 100 on the back contact surface 110 of the back contact block 50.
- the coating 102 is a sprayed film and is formed of a material having high wear resistance. Note that the material and the forming method of the coating 102 are not limited thereto. Although it is preferable to provide the coating 102, the surface of the base material 100 may be used as the back contact surface 110 without providing the coating 102.
- the back contact surface 110 is viewed from the upstream side in the axial direction, that is, the gap 71 formed between the back contact surface 110 and the abdominal contact surface 140.
- the back contact surface 110 and the inner peripheral surface 46b facing radially inward of the back tip shroud 46 in a clockwise direction from the back contact surface 110. Is less than 90 degrees.
- the back contact surface 110 (the back tip shroud 46) is inclined toward the axially downstream side and radially outward. It is formed so that.
- the details of the structure of the back contact block 50 including the back contact surface 110 and the abdominal contact block 60 including the abdominal contact surface 140 will be described later.
- the back contact surface 110 is a flat surface and has a concave portion 112 at an axially downstream end. As shown in FIGS. 5 and 6, the recess 112 is formed at a position including the contact block end 114 on the opposite side of the back side contact surface 110 from the intermediate connecting portion 58 side. As it approaches the contact block end 114 of the back contact block 50, it has an inclination angle ⁇ in a direction in which it recedes in the direction of the rear edge 42 d on the rear side in the rotation direction R ⁇ b> 1 from the flat back surface 110. An inclined recessed inclined surface 112a is formed. The recess 112 is formed in the entire area of the back contact surface 110 in the radial direction, that is, from the upper end to the lower end in the radial direction.
- the recess 112 is formed such that the axially upstream end is located on the axially upstream side of the fillet outer edge 120 a on the axially downstream side of the fillet 120. Further, it is more preferable that the concave portion 112 is formed in the axial direction at a region where the fillet 120 is formed, that is, at the fillet outer edge 120a on the upstream side of the fillet 120 in the axial direction.
- the position where the back contact surface 110 contacts the abdominal contact surface 140 can be a position where the strength of the root of the fin 44 having high rigidity is high, and Insufficient surface pressure due to a decrease in the contact area of the contact surface can be avoided.
- the concave portion 112 does not need to be an inclined surface like the concave inclined surface 112a, and may have any shape as long as it is concave in the circumferential direction rearward of the flat surface 102a in the rotational direction.
- a coating 102 is formed on a base material 100 on a back contact surface 110 of the back contact block 50.
- the coating 102 is a sprayed film and is formed of a material having high wear resistance. Note that the material and the forming method of the coating 102 are not limited thereto. Although it is preferable to provide the coating 102, the surface of the base material 100 may be used as the back contact surface 110 without providing the coating 102.
- a direction in which the abdominal contact surface 140 is viewed from the upstream side in the axial direction that is, a direction in which the gap 71 formed between the back contact surface 110 and the abdominal contact surface 140 is viewed
- the angle formed between the abdominal contact surface 140 and the inner peripheral surface 48b facing radially inward of the abdominal tip shroud 48 in a counterclockwise direction from the abdominal contact surface 140. Is greater than a right angle (90 degrees).
- the abdominal contact surface 140 is axially upstream and inclined radially inward. Is formed.
- the abdominal contact surface 140 is a flat surface and has a concave portion 142 at an axially downstream end.
- the concave portion 142 is formed at a position including the contact block end 144 connected to the intermediate connecting portion 58 of the abdominal contact surface 140.
- a concave inclined surface 142a which is inclined toward the front edge 42c on the front side in the rotation direction R1 with respect to the abdominal contact surface 140, which is a flat surface, as it goes toward the contact block end 144 of the abdominal contact block 60. Is formed.
- the concave portion 142 is formed in the entire area of the abdominal contact surface 140 in the radial direction, that is, from the upper end to the lower end in the radial direction.
- the preferred position of the recess 142 of the abdominal contact block 60 relative to the fillet 120 of the fin 44 is similar to the recess 112 of the back contact block 50.
- Turbine blade 28 receives centrifugal force generated by rotation of turbine 13.
- the tip shroud 43 is deformed in the radial direction by receiving the centrifugal force F, and the back contact block 50 comes into contact with the abdominal contact block 60 of the turbine blade 28 adjacent to one in the circumferential direction, and the abdominal contact block 60 Contacts the rear contact block 50 of the turbine blade 28 adjacent to the other in the circumferential direction.
- the abdominal contact surface 140 of the tip shroud 43 of the turbine blade 28 and the back contact surface 110 of the tip shroud 43 of the turbine blade 28 adjacent in the circumferential direction are in a state where they easily come into contact with each other.
- the reason why the abdominal contact surface 140 of the side contact block 60 has one side will be described below with reference to FIGS. 11A to 11C.
- 11A is an enlarged view around AA obtained by combining the portions A and B shown in FIG. 3, and is a top view in which the back contact surface 110 and the abdominal contact surface 140 are arranged so as to face each other in the circumferential direction. . That is, it is a schematic diagram showing the structure around the back contact block 50 and the abdominal contact block 60 which are arranged to face each other in the circumferential direction, and is a schematic diagram in which the tip shroud 43 is viewed from the outside in the radial direction to the inside.
- a trapezoidal back end region 47 indicated by a two-dot chain line surrounded by a point ABCD and a ventral tip shroud 48 are provided on the dorsal tip shroud 46.
- a trapezoidal ventral end region 49 indicated by a two-dot chain line surrounded by EFGH is shown.
- the rear end region 47 is disposed at the front edge 43a on the front side in the rotation direction R1 of the tip shroud 43, includes the fins 44, the rear contact block 50, and the downstream rear cover plate 52, and From the upstream side to the downstream side, the back side contact block 50, the fins 44, and the downstream side back side cover plate 52 are arranged in this order and have an integrated structure.
- the back end region 47 is joined to the high rigidity region of the tip shroud 43 near the wing body 42 at the side AB, and the side BC, the side CD, and the side AD are not restrained by other members at all. It is an end (free end) that can be freely displaced.
- the back end region 47 can be understood as a simple model of a trapezoidal cantilever ABCD having the side AB as a fixed end and the side CD as a free end.
- the circumferential position of the fixed end side AB substantially coincides with the end face of the back contact block 50 having higher rigidity than the downstream back cover plate 52 facing the rear side in the rotation direction R1 in the side AA1. Therefore, the side AB at the fixed end is less likely to be deformed than the side CD as the free end.
- the side AB is arranged on an extension of the side GH of the abdominal end region 49 arranged adjacent in the axial direction.
- the length of the side AB that is the fixed end of the cantilever ABCD is longer than the length of the side CD that is the free end.
- the abdominal end region 49 is disposed at the rear trailing edge 43b on the rear side in the rotational direction R1 of the tip shroud 43, includes the fins 44, the abdominal contact block 60, and the upstream abdominal cover plate 62, and From the downstream side toward the upstream side, the abdominal contact block 60, the fins 44, and the upstream abdominal cover plate 62 are arranged and integrated in this order.
- the ventral end region 49 is joined to the high rigidity region of the tip shroud 43 near the front wing body 42 in the rotation direction R1 on the side EF, and the side FG, the side GH, and the side EH are separated from other members. It is an end that can be freely displaced without being restrained (free end).
- the abdominal end region 49 can be grasped as a simplified model as a trapezoidal cantilever EFGH having the side EF as a fixed end.
- the circumferential position of the side EF of the turning end substantially coincides with the end face of the contact block 60 facing the front side in the rotation direction R1 on the side FF1, and the rear end area 47 of the back side end area 47 disposed adjacent to the axial direction. It is arranged on an extension of the side CD. Further, the length of the side EF that is the fixed end of the cantilever EFGH is longer than the length of the side GH that is the free end.
- FIG. 11B is a cross-sectional view as viewed in the direction B shown in FIGS. 3 and 11A, and is formed between the back contact surface 110 of the back chip shroud 46 and the abdomen contact surface 140 of the abdominal chip shroud 48. It is a combined sectional view of the back tip shroud 46 and the abdomen tip shroud 48 in which the back contact surface 110 and the abdominal contact surface 140 are arranged to face each other with a gap 71 interposed therebetween.
- FIG. 11B is also a cross-sectional view of the back end region 47 and the abdominal end region 49 viewed from the B direction.
- FIG. 11B shows a simplified model of the structure of the dorsal tip shroud 46 and the ventral tip shroud 48.
- the back tip shroud 46 includes a cross section 50a of the back contact block 50 indicated by a deformed rectangular cross section surrounded by points P1P2P3P4, and a downstream back cover indicated by a deformed rectangular cross section surrounded by points P3P5P6P7.
- the cross section obtained by combining the two cross sections of the cross section 52a # of the plate 52 is shown in a simplified manner.
- the cross section 52a of the downstream back cover plate 52 extends in the direction away from the back contact surface 110 from the upstream side in the axial direction to the downstream side, separates from the back contact surface 110, and is inclined upward in the radially outward direction. It is shown by a deformed rectangular shape.
- the ventral tip shroud 48 has a ventral contact block cross section 60a indicated by a deformed rectangular cross section surrounded by points P11P12P13P14 and an upstream ventral cover plate 62 indicated by a deformed rectangular cross section surrounded by points P13P15P16P17.
- the cross section 62a of the upstream abdominal cover plate 62 extends in the direction away from the abdominal contact surface 140 from the axial downstream side toward the upstream side, separates from the abdominal contact surface 140, and is inclined downward in the radially inward direction. It is shown by a deformed rectangular shape.
- the cross section 50 a of the back contact block 50 that forms a part of the cross section 46 a of the back tip shroud 46 is a deformed rectangular cross section that extends in the radial direction, and the cross section 50 a of the downstream back cover plate 52.
- the cross section 52a is a deformed rectangular cross section that is inclined in the upward direction radially outward along the radially inner inner peripheral surface 46b of the back tip shroud 46 and extends axially downstream.
- the abdominal contact block section 60a forming the section 48a of the abdominal tip shroud 48 is a deformed rectangular section extending in the radial direction
- the section 62a of the upstream abdominal cover plate 62 is It is a deformed rectangular cross-section that inclines downward in the radial direction and extends in the axial upstream direction along the radially inner inner peripheral surface 48b.
- the tip shroud 43 of the turbine blade 28 receives the centrifugal force F
- the direction of the deformation of the cross section 46a of the back tip shroud 46 and the direction of the deformation of the cross section 48a of the ventral tip shroud 48 are different. That is, if the principal axis of the minimum moment of inertia of the cross section 46a of the back tip shroud 46 is IM1 shown by a broken line and the direction orthogonal to the main axis IM1 is IMD1 shown by an arrow, the direction indicated by the IMD1 is the back tip shroud.
- the cross section 46a of 46 receives the centrifugal force F and is most easily deformed, and the amount of deformation is large.
- the principal axis of the minimum moment of inertia of the cross section 48a of the abdominal tip shroud 48 is IM2 indicated by a broken line and the direction orthogonal to the principal axis IM2 is indicated by an arrow IMD2, the direction indicated by the IMD2 is the abdominal tip shroud.
- the section 48a of 48 receives the centrifugal force F and is most easily deformed, and the amount of deformation is large.
- the direction IMD1 in which the cross section 46a of the back tip shroud 46 is deformed is inclined toward the abdominal contact surface 140 from the radially outward direction (the direction orthogonal to the rotor 32) and approaches the abdominal contact surface 140 of the adjacent wing.
- the reason for this is that the direction in which the downstream back cover plate 52 that is joined to the cross section 50a of the rear contact block 50 that extends in the radial direction extends upward in the radial direction.
- the direction IMD2 in which the cross section 48a of the abdominal tip shroud 48 is deformed is a direction away from the back contact surface 110 of the adjacent wing, and is more axial than the direction of the IMD1 in which the cross section 46a of the back tip shroud 46 is deformed.
- the direction in which the upstream abdominal cover plate 62 joined to the radially extending abdominal contact block cross section 60a extends is the downward direction inward in the radial direction.
- the dorsal tip shroud 46 and the abdominal tip shroud 48 receive the centrifugal force F, and the dorsal contact surface 110 and the abdominal contact surface 140 of adjacent wings are deformed in a direction away from each other.
- a back end region 47 schematically illustrated as a beam ABCD and a ventral end region 49 schematically illustrated as a beam EFGH of a circumferentially adjacent wing are formed by fixed ends AB and EF and a free end. Are located on opposite sides in the rotation direction R1. That is, in the back side end region 47, the side AB that is the fixed end is arranged on the rear side in the rotation direction R1, and the side CD that is the free end is arranged on the front side in the rotation direction R1.
- the side EF as the fixed end is arranged on the front side in the rotation direction R1
- the side GH as the free end is arranged on the rear side in the rotation direction R1.
- the dorsal end region 47 and the ventral end region 49 are arranged facing each other in the rotation direction R1.
- the dorsal end region 47 is disposed at the front edge 43 a on the front side in the rotation direction R ⁇ b> 1 with respect to the wing body 42, and the abdominal end region 49.
- the side AB which is the fixed end of the back side end region 47
- the side EF which is the fixed end of the ventral end region 49
- the back end region 47 extends from the side AB that is the fixed end to the side CD that is the free end forward in the rotation direction R1.
- the abdominal end region 49 extends from the side EF, which is the fixed end, to the side GH, which is the free end, on the rear side in the rotation direction R1.
- the sides CD and GH which are free ends are arranged at positions opposite to each other in the circumferential direction (rotation direction R1) with respect to the sides AB and EF which are fixed ends.
- the rotational length of the back end region 47 (the length of the side AD in the direction along the gap 71 of the beam ABCD) is equal to the rotational length of the ventral end region 49 (the gap 71 of the beam EFGH). (Length of the side FG in the direction along).
- the beam ABCD and the beam EFGH receive the centrifugal force F.
- the shape after being deformed in the radially outward direction is indicated by beams ABC1D1 and EFG1H1. That is, the side AB which is the fixed end of the beam ABCD does not move without being substantially deformed even when receiving the centrifugal force F.
- the direction IMD1 in which the cross section 46a of the back tip shroud 46 is deformed is a direction approaching the abdominal contact surface 140.
- the side CD which is the free end, moves in a direction approaching the abdominal contact surface 140 of the adjacent wing.
- the position of the side CD after the movement is displayed as a side C1D1.
- the point D which is the tip of the back contact surface 110 closest to the abdominal contact surface 140, moves to the point D1, and the dorsal contact surface 110 approaches the abdominal contact surface 140.
- the back contact surface 110 is partially attached to the abdominal contact surface 140. The possibility of contact arises due to the hit.
- the direction IMD2 in which the cross section 48a of the abdominal tip shroud 48 is deformed is a direction away from the back contact surface 110. Therefore, the beam EFGH on the side of the abdominal contact surface 140 arranged opposite to the back side contact surface 110 receives the centrifugal force F and moves in a direction in which the side GH which is a free end is separated from the back side contact surface 110. I do.
- the position of the point A on the side of the back contact surface 110 opposite to the point G near the free end of the abdominal contact surface 140 closest to the back contact surface 110 in the axial direction is one position of the fixed end forming the beam ABCD. And hardly moves even when subjected to the centrifugal force F.
- the blade shape in the stationary state is indicated by a two-dot chain line
- the deformed blade shape in the operating state is indicated by a solid line.
- the dorsal tip shroud 46 and the abdominal tip shroud 48 receive a centrifugal force F and receive a rotational force in opposite directions to be torsionally deformed, so that the dorsal contact surface 110 and the abdominal contact surface 140 Contact at the upper end of the opposing contact surface. That is, as shown in FIG. 11C, the cross section 46a of the back tip shroud 46 receives the centrifugal force F and rotates in the counterclockwise direction R2 on the paper surface of FIG. 11C. On the other hand, the cross section 48a of the abdominal tip shroud 48 rotates in the clockwise direction R3 under the centrifugal force F. The reason will be described below.
- the cross section 46a of the back tip shroud 46 is formed by joining the cross section 50a (the deformed rectangular cross section P1P2P3P4) of the back contact block 50 and the downstream back cover plate cross section 52a (the deformed rectangular cross section P3P5P6P7). It can be displayed as a cross section.
- the cross section 50a of the back contact block 50 is a rectangular cross section that extends in the radial direction and has a large axial width, and has high rigidity. Therefore, the cross section 50a of the back side contact block 50 receives the centrifugal force F and hardly undergoes torsional deformation due to rotation.
- the cross section 52a of the downstream back cover plate 52 has a thin and long rectangular cross section that extends in the axial direction downstream, and the position of the cross section center 52G of the cross section 52a of the downstream back cover plate 52 is
- the rear contact block 50 is located at a position distant from the cross section 50a in the axial downstream direction. Therefore, the cross section 52a of the downstream back cover plate 52 receives the centrifugal force F and is deformed radially outward, and is turned up radially outward.
- the cross section 50a of the back contact block 50 is formed by the centrifugal force F at a position (side P3P7) where the cross section 50a of the back contact block 50 and the cross section 52a of the downstream back cover plate 52 are joined. Due to the rotational moment received from the cross section 52a of the downstream back cover plate 52, the cover plate 52 rotates in the counterclockwise direction R2, and causes torsional deformation.
- the cross section 48a of the abdominal tip shroud 48 includes, as described with reference to FIG. 11B, the abdominal contact block cross section 60a (modified rectangular cross section P11P12P13P14) and the upstream abdominal cover plate 62 cross section 62a (modified rectangular cross section P13P15P16P17).
- the abdominal contact block cross section 60a is a deformed rectangular cross section extending in the radial direction and having a large axial width, and has high rigidity. Therefore, the abdominal contact block section 60a itself hardly undergoes torsional deformation due to rotation due to the centrifugal force F.
- the cross-section 62a of the upstream abdominal cover plate 62 has a thin and long rectangular cross-sectional shape extending in the axially upstream direction, and the position of the cross-sectional center 62G of the cross-section 62a is axially shifted from the abdominal contact block cross-section 60a. It is at a remote position on the upstream side in the direction. Accordingly, the cross-section 62a of the upstream abdominal cover plate 62 is deformed radially outward by the centrifugal force F, and is turned up radially outward.
- the abdominal contact block 60 is located at the position where the abdominal contact block cross section 60a and the cross section 62a of the upstream abdominal cover plate 62 are joined (side P13P17). Due to the rotational moment received from the cross section 62a of the cover plate 62, the cover plate 62 is rotated in the clockwise direction R3, causing torsional deformation.
- the radially outer end of the dorsal contact surface 110 of the dorsal tip shroud 46 comes into contact with one another at a point Q, and the dorsal tip shroud 46 and the abdomen around the point Q.
- the side tip shroud 48 rotates in directions R2 and R3 opposite to each other.
- the cross-sectional shape of the tip shroud 43 in a stationary state is indicated by a two-dot chain line
- the cross-sectional shape of the tip shroud 43 in a rotating state receiving a centrifugal force F in an operating state is indicated by a solid line.
- the cross section 46a of the back tip shroud 46 and the cross section 48a of the ventral tip shroud 48 face each other via the back contact surface 110 and the ventral contact surface 140.
- the cross-sectional structures are different, there is a possibility that the back contact surface 110 and the abdominal contact surface 140 come into contact with each other by one side, and damage the contact surface. Therefore, it is necessary to take measures to avoid the damage due to the contact and improve the reliability of the turbine blade, and to adjust the back contact surfaces 110 and 140 of the back contact block 50 and the ventral contact block 60 appropriately. It is important to provide the concave portions 112 and 142 at appropriate positions.
- a mode is shown in which a gap 71 is provided for convenience. There is no gap between the surface 110 and the abdominal contact surface 140 of the adjacent wing without any gap. However, during operation, a gap 71 is generated due to centrifugal force and thermal expansion, and as described above, due to the deformation and vibration of the dorsal tip shroud 46 and the abdominal tip shroud 48, partial contact occurs due to one-side contact. There are cases.
- the turbine blade 28 is provided with the concave portions 112 and 142 over the entire region from the upper end to the lower end in the radial direction of the region on the downstream side in the axial direction of the back contact block 50 and the abdominal contact block 60.
- the contact at the axially downstream end of the back contact surface 110 and the abdominal contact surface 140 of the adjacent wing can be avoided. That is, the contact position between the back contact surface 110 and the abdominal contact surface 140 of the chip shroud 43 is determined by setting the root of the fin 44 closer to the center than the contact block ends 114 and 144 of the back contact block 50 and the abdominal contact block 60. It can be a position moved to the vicinity.
- the area near the root of the fin 44 where the back contact block 50 and the abdominal contact block 60 have high strength can be used as the contact area, and contact at the downstream end in the axial direction can be avoided. Can be further improved.
- the back contact block 50 and the abdominal contact block 60 have a large thickness in the circumferential direction, and the inclined surface 116 that extends to the back cover plate 51 and the abdominal cover plate 61 in the circumferential direction.
- the portion formed and having high rigidity can be a contact position. Further, by setting the position where the fillet 120 of the fin 44 is formed to the position where the concave portions 112 and 142 are formed, the contactable area of the back contact surface 110 and the abdominal contact surface 140 can be widened. Therefore, it is possible to suppress the load from the adjacent wing due to the contact from being concentrated on a part.
- the turbine rotor blades 28 are located on the axially downstream side of the back contact surface 110 and the ventral contact surface 140 of the back contact block 50 and the ventral contact block 60 from the radially upper end.
- the recesses 112 and 142 are preferably provided in the entire lower end region, but may be provided only in a part of the radial direction in the axially downstream region of the back contact block 50 and the abdominal contact block 60. When it is provided in a part in the radial direction, it is preferable to provide it so as to include the radially outer end. That is, the recesses 112 and 142 preferably include the radially outer end face and the axially downstream end face of the back contact surface 110 and extend radially inward.
- the concave portions 112 and 142 are provided at the axially downstream end portions of the back contact surface 110 and the abdominal contact surface 140, but the present invention is not limited thereto.
- the turbine rotor blade 28 may have a recess at the radially outer end of the back contact surface 110 and the ventral contact surface 140.
- the turbine blade 28 has a recess formed at the radially outer end of the back contact surface 110 and the ventral contact surface 140 so that the radially outer end of the back contact surface 110 and the ventral contact surface 140 come into contact with each other. Can be suppressed, and the contact position can be a position moved toward the center side from the end.
- the recess formed at the radially outer end is preferably inclined in a direction approaching the fin 44 from the outer surface of the radially inner end of the recess toward the radially outer end.
- the concave portion may be provided only in a part of the radial direction outside of the back contact block 50 and the abdominal contact block 60 in a part of the axial direction.
- the turbine blade 28 may have recesses at both the axially downstream end and the radially outer end of the back contact surface 110 and the abdominal contact surface 140.
- the turbine blade 28 may be provided with the concave portions 112 and 142 in one of the back contact block 50 and the abdominal contact block 60. That is, in the turbine 28, the concave portions 112 and 142 are formed in one of the back contact surface 110 and the ventral contact surface 140 of the back contact block 50 and the ventral contact block 60, and the other surface may be a flat surface. . By providing at least one of the concave portions 112 and 142, the contact position between the back contact surface 110 and the abdominal contact surface 140 is moved to a position near the base of the fin 44 closer to the center than the contact block ends 114 and 144. can do.
- the turbine blade 28 preferably has a recess 112 formed in the back contact block 50 of the back tip shroud 46 at a position where the downstream end in the axial direction is away from the intermediate connection portion 58. This makes it easier to manufacture the recess 112.
- FIG. 12 is a schematic view showing an example of a method of manufacturing the contact surfaces (the back contact surface 110 and the abdominal contact surface 140).
- the turbine rotor blade forms a coating 102 on a surface of a region corresponding to the contact surface of the back contact block 50 and the abdominal contact block 60 formed of the base material 100.
- a contact surface is formed.
- the contact surface may be manufactured by processing by an operator, or may be manufactured by an automatically created device. Hereinafter, a case where the worker performs the work will be described.
- the worker performs a step of spraying a contact coating on a region corresponding to the contact surface of the base material (step S12).
- the worker performs a step of polishing the surface of the contact coating formed on the surface of the base material (Step S14).
- An operator polishes the surface of the contact coating to form a flat surface 102a.
- the operator performs a step of forming the concave portion 112 at the axially downstream end of the contact coating (Step S16).
- a concave portion is partially formed to avoid contact near the end portion 114 of the contact block 114 having low rigidity, and the base of the fin 44 having high rigidity is formed.
- the vicinity may be used as a contact position to provide a contact surface of the turbine blade that prevents damage due to one-side contact. Thereby, a contact surface with higher durability can be manufactured.
- the contact surface manufacturing method described above can be used for manufacturing a contact surface of a newly manufactured turbine blade, but is not limited thereto.
- the above-described method of manufacturing a contact surface can also be applied to a case where a coating is formed by repairing a used turbine blade.
- FIG. 13 is a schematic diagram illustrating a schematic configuration of a tip shroud of the turbine blade according to the second embodiment.
- FIG. 14 is a front view showing a schematic configuration around the back contact block in FIG.
- the turbine rotor blade shown in the second embodiment differs from the first embodiment in the structure around the contact blocks (the back contact block 50 and the abdominal contact block 60).
- the tip shroud 43 of the turbine blade 28 of the present embodiment includes a fin 44, a back tip shroud 246, and a ventral tip shroud 48.
- the tip shroud 43 of the present embodiment is different from the first embodiment in the shape and structure of the dorsal tip shroud 246, but the shapes and structures of the fins 44 and the ventral tip shroud 48 are the same as those in the first embodiment. Structure.
- the back tip shroud 246 in this embodiment includes a back contact block 250 and a back cover plate 251 joined to the fins 44 and extending axially downstream from the fins 44.
- the fins 44, the back contact block 250, and the back cover plate 251 are integrally formed.
- the back cover plate 251 is located on the back wing surface 42a side downstream of the fin 44 in the axial direction and on the back contact block 250 side on the front edge 42c side, and a downstream back cover plate 252.
- the abdominal tip shroud 48 has the same shape and structure as the first embodiment, and is formed from an abdominal contact block 60 and an abdominal cover plate 61.
- the abdominal cover plate 61 is formed of an upstream dorsal cover plate 56 on the front edge 42c side and an upstream abdominal cover plate 62 on the rear edge 42d side.
- the back contact block 250 in the present embodiment has a back contact surface (first surface) 210 facing the front side in the rotational direction in the circumferential direction.
- the back contact block 250 has a structure having a thickness in a direction orthogonal to the back contact surface 210 in the axial direction downstream side, and extends in the axial direction opposite to the back contact surface 210 to form the downstream back surface. It is connected to the side cover plate 252.
- the back contact block 250 has an inclined surface 116 whose thickness gradually decreases toward the downstream side in the axial direction.
- the back contact block 250 is an end portion on the opposite side of the back contact surface 210 in the circumferential direction, is joined to the fin 44 on the upstream side in the axial direction, and is connected to the rear chip shroud via the inclined surface 116 on the downstream side in the axial direction. 246 is joined to the back cover plate 252 on the downstream side.
- the contact block end 214 facing the downstream side in the axial direction of the back contact block 250 forms a part of the back cover end surface 64, and the downstream abdominal cover end surface 64a on the trailing edge 42d side. And is joined to the end face of the downstream back cover plate 252 on the downstream side in the axial direction.
- the axial position of the front end portion 214a on the front side in the rotation direction of the contact block end portion 214 of the back contact block 250 coincides with the axial position where the fillet outer edge 120a of the fillet 120 on the back chip shroud 246 side intersects.
- the abdominal contact surface 140 and the abdominal contact block 60 on the upstream side in the axial direction from the fin 44, the inclined surface 116 extending from the abdominal contact block 60 in the front edge 42c direction, and the abdominal cover plate 61 (upstream abdominal side) The configuration of the cover plate 62) is the same as in the first embodiment.
- the back contact block 250 in the present embodiment is different from the aspect of the first embodiment shown in FIGS. That is, as described above, the end surface on the downstream side in the axial direction of the back contact block 250 forms the contact block end portion 214, and starts from the front end end 214 a on the upstream side in the axial direction of the contact block end portion 214.
- the end surface extends in the axially downstream direction parallel to the downstream ventral cover end surface 64a on the edge 42d side. That is, when the shape of the back contact surface 210 of the present embodiment is compared with the shape of the back contact surface 110 of the first embodiment, the axial position of the distal end 214a of the present embodiment is different from that of the first embodiment.
- the tip end 214a of the present embodiment coincides with the axial position of the fillet outer edge 120a of the fin 44 on the dorsal tip shroud 46 side.
- the axial position of the tip end portion 114a of the first embodiment is formed on the downstream side in the axial direction from the axial position of the fillet outer edge 120a on the dorsal tip shroud 46 side of the fin 44, and contacts from the fillet outer edge 120a.
- a recess 112 is formed in the area up to the block end 114.
- the contact block end 214 of the back contact block 250 in this embodiment is formed simultaneously with the manufacture of the blade main body 42 and the tip shroud 43 in the process of casting the turbine blade 28.
- the material and forming method of the coating 102 applied to the back contact surface 210 of the back contact block 250 in the present embodiment are the same as those in the first embodiment.
- the coating forming method of this embodiment is different from the method of manufacturing the contact surface of the first embodiment shown in FIG. 12 in that the step of forming the recess 112 shown in step 16 is omitted. That is, in the present embodiment, as described above, the contact block end 214 of the back contact block 250 starts from the tip end 214a at the position of the fillet outer edge 120a of the fin 44 on the back chip shroud 46 side. Are formed simultaneously during the casting of the turbine blade 28. Therefore, the back contact surface 110 in the present embodiment does not include the portion of the back contact surface where the recess 112 is formed in the first embodiment. In the present embodiment, the axial position of the contact block end 214 of the back contact block 250 matches the position of the base of the highly rigid fin 44.
- the contact occurs at the dorsal contact surface 210 near the base of the highly rigid fin 44, and the dorsal contact surface 210 may be damaged. And the wing reliability is improved.
- the step of forming the concave portion 112 (step S16) shown in FIG. 12 can be omitted as compared with the method for manufacturing a contact surface according to the first embodiment.
- the process is shortened, and the manufacturing cost is reduced.
- the contact surface comes into contact with the fin 44 having a high rigidity on the contact surface in the vicinity of the base position. Surface damage is suppressed.
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Abstract
Description
図1は、第1実施形態のタービン動翼が適用されたガスタービンを表す概略図である。図2は、本実施形態のタービン動翼の組立状態を表す概略図である。本実施形態のガスタービンは、図1に示すように、圧縮機11と燃焼器12とタービン13により構成されている。このガスタービンには、図示しない発電機が連結されており、発電可能となっている。
次に、タービン動翼の第2実施形態について、以下に説明する。図13は、第2実施形態のタービン動翼のチップシュラウドの概略構成を示す模式図である。図14は、図13における背側コンタクトブロック廻りの概略構成を示す正面図である。第2実施形態に示すタービン動翼は、第1実施形態と比較して、コンタクトブロック(背側コンタクトブロック50、腹側コンタクトブロック60)廻りの構造が異なっている。
12 燃焼器
13 タービン
27 静翼
28 動翼(タービン動翼)
32 ロータ(回転軸)
41 翼根部
42 翼本体
42a 負圧面(背側翼面)
42b 正圧面(腹側翼面)
42c 前縁
42d 後縁
43 チップシュラウド
43a 前縁端部
43b 後縁端部
44 シールフィン(フィン)
44a 端面
46 背側チップシュラウド
47 背側端部領域
49 腹側端部領域
48 腹側チップシュラウド
50、250 背側コンタクトブロック
60 腹側コンタクトブロック
51、251 背側カバー板
52、252 下流側背側カバー板
56 上流側背側カバー板
54 腹側カバー端面
54a 上流側背側カバー端面
64 背側カバー端面
64a 下流側腹側カバー端面
58、68 中間接続部
61 腹側カバー板
62 上流側腹側カバー板
66、266 下流側腹側カバー板
71 隙間
100 母材
102 コーティング
102a 平坦面
110、210 背側コンタクト面(第1面)
140 腹側コンタクト面(第2面)
112、142 凹部
112a、142a 凹部傾斜面
114、144、214 コンタクトブロック端部
116 傾斜面
116a 傾斜面外縁
120 フィレット
120a フィレット外縁
Claims (12)
- 正圧面と負圧面とを備える翼本体と、
翼本体先端に備えられ、軸方向に前記正圧面から前記負圧面に向けて径方向外側方向に傾くチップシュラウドと、を備え、
前記チップシュラウドは、
周方向中央部に配置され径方向外側に延伸するフィンと、前記正圧面側の腹側チップシュラウドと前記負圧面側の背側チップシュラウドと、からなり、
前記背側チップシュラウドは、前記チップシュラウドの前縁端部に背側コンタクトブロックを含み、
前記腹側チップシュラウドは、前記チップシュラウドの後縁端部に腹側コンタクトブロックを含み、
前記背側コンタクトブロックは、周方向に向く第1面を備え、
前記腹側コンタクトブロックは、前記第1面に対し周方向の反対方向を向く第2面を備え、
前記第1面又は前記第2面の少なくとも一方の面であって、少なくとも軸方向下流側端部又は径方向外側端部の何れかに凹部が形成されているタービン動翼。 - 前記第1面と周方向に隣接する翼の前記第2面とが対向するように配置されている請求項1に記載のタービン動翼。
- 前記背側チップシュラウドは、
前記背側コンタクトブロックと、
前記チップシュラウドの径方向内周面縁から前記チップシュラウドの径方向内周面に沿って前記第1面から離間する方向であって、前記フィンの軸方向下流側に延在する背側カバー板と、から形成され、
前記腹側チップシュラウドは、
前記腹側コンタクトブロックと、
前記チップシュラウドの径方向内周面縁から前記チップシュラウドの径方向内周面に沿って前記第2面から離間する方向であって、前記フィンの軸方向上流側に延在する腹側カバー板と、から形成され、
前記第1面又は前記第2面を挟んだ周方向の断面視で、前記背側チップシュラウドは、軸方向下流側に向かうと共に、径方向外側に傾斜するように形成され、前記腹側チップシュラウドは、軸方向上流側に向かうと共に、径方向内側に傾斜するように形成されている請求項1または請求項2に記載のタービン動翼。 - 前記第1面と前記第2面の間に形成される隙間の方向を見て、
前記第1面から時計回りの方向に、前記第1面と、前記背側チップシュラウドの径方向内側を向く内周面とのなす角度は90度より小さく、
前記第2面から反時計回りの方向に、前記第2面と、前記腹側チップシュラウドの径方向内側を向く内周面とのなす角度は90度より大きい請求項3に記載のタービン動翼。 - 前記第1面と前記第2面の間に形成される隙間に沿って、前記第1面又は前記第2面の前記軸方向下流側端部に形成された前記凹部は、少なくとも前記第1面又は前記第2面の径方向外側端面及び軸方向下流側端面を含み、径方向内側方向に延在するように形成される請求項1から請求項4のいずれか一項に記載のタービン動翼。
- 前記フィンは、フィレットを介して前記コンタクトブロック又はカバー板に結合され、前記第1面と前記第2面の間に形成される隙間に沿って前記軸方向下流側端部に形成される前記凹部の軸方向上流側端は、前記フィレットの軸方向下流側の外縁位置から軸方向上流側の外縁位置の間に形成されている請求項1から請求項5のいずれか一項に記載のタービン動翼。
- 前記チップシュラウドは、前縁端部に設けられ、前記翼本体側に固定端を有し前記固定端から回転方向前方側の自由端である背側カバー端面まで延在する背側端部領域と、
後縁端部に設けられ、前記翼本体側に固定端を有し、前記固定端から回転方向後方側の自由端である腹側カバー端面まで延在する腹側端部領域と、を含む、
請求項1から6のいずれか一項に記載のタービン動翼。 - 前記第1面又は前記第2面の前記軸方向下流側端部に形成される前記凹部は、前記凹部の軸方向上流側端の外表面から軸方向下流側端に向かってコンタクト面から周方向に後退する方向に傾斜している請求項1から請求項7のいずれか一項に記載のタービン動翼。
- 前記第1面又は前記第2面の前記径方向外側端部に形成される前記凹部は、前記凹部の径方向内側端の外表面から径方向外側端に向かって前記フィンに接近する方向に傾斜している請求項1から請求項8のいずれか一項に記載のタービン動翼。
- 前記第1面を備える前記背側コンタクトブロックは、前記背側コンタクトブロックの軸方向上流側で前記フィンに接合し、軸方向下流側で傾斜面を介して背側カバー板に接合し、
前記第2面を備える前記腹側コンタクトブロックは、前記腹側コンタクトブロックの軸方向下流側で前記フィンに接合し、軸方向上流側で傾斜面を介して腹側カバー板に接合する請求項1から請求項9のいずれか一項に記載のタービン動翼。 - 請求項1から請求項10のいずれか一項に記載のタービン動翼を備えるターボ機械。
- 請求項1から請求項10のいずれか一項に記載のタービン動翼の前記第1面及び前記第2面の少なくとも一方であるコンタクト面を製造するコンタクト面製造方法であって、
前記タービン動翼の前記コンタクト面となる面の母材の表面にコーティングを形成するステップと、
形成したコーティングの表面を研磨し、平坦にするステップと、
前記コーティングの少なくとも軸方向下流側端部又は径方向外側端部を研磨し、凹部を形成するステップと、を有するコンタクト面製造方法。
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