WO2019239488A1 - Encoder and servomotor - Google Patents

Encoder and servomotor Download PDF

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Publication number
WO2019239488A1
WO2019239488A1 PCT/JP2018/022433 JP2018022433W WO2019239488A1 WO 2019239488 A1 WO2019239488 A1 WO 2019239488A1 JP 2018022433 W JP2018022433 W JP 2018022433W WO 2019239488 A1 WO2019239488 A1 WO 2019239488A1
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WO
WIPO (PCT)
Prior art keywords
substrate
protrusion
contact
positioning
depression
Prior art date
Application number
PCT/JP2018/022433
Other languages
French (fr)
Japanese (ja)
Inventor
雅史 大熊
大輔 金森
政範 二村
佐土根 俊和
琢也 野口
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to CN201880094427.9A priority Critical patent/CN112262296A/en
Priority to PCT/JP2018/022433 priority patent/WO2019239488A1/en
Priority to JP2018563638A priority patent/JP6494896B1/en
Priority to TW108118659A priority patent/TWI701424B/en
Publication of WO2019239488A1 publication Critical patent/WO2019239488A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/244Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
    • G01D5/245Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using a variable number of pulses in a train
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/21Devices for sensing speed or position, or actuated thereby

Definitions

  • the present invention relates to an encoder and a servo motor that detect the rotational position of a rotor.
  • Patent Document 1 discloses a technique for fixing an encoder board to a housing using an adhesive.
  • a plurality of through holes for filling the adhesive are arranged in an annular shape apart from each other, and a position corresponding to these through holes is provided in a housing in which the encoder substrate is installed.
  • a plurality of holes are formed.
  • a plurality of positioning protrusions are arranged apart from each other in the housing in order to align a substrate provided in the housing.
  • the encoder board is held by a plurality of positioning protrusions.
  • substrate is fixed to a housing by filling an adhesive agent with a through-hole and a hole.
  • the present invention has been made in view of the above, and an object of the present invention is to obtain an encoder that can be miniaturized even when a substrate in a positioned state is fixed to a housing.
  • the encoder of the present invention is provided at a corner portion formed by a cylindrical substrate fixing portion, an axial end portion of the substrate fixing portion, and an outer peripheral portion of the substrate fixing portion. And a protrusion extending in the axial direction from the corner.
  • the encoder has a substrate surface that is in contact with the end portion, and a substrate that is formed on the outer periphery of the substrate that surrounds the substrate surface, and that has a recess that is recessed from the outer periphery of the substrate toward the inside of the substrate fixing portion in the radial direction.
  • a fixing member provided in a gap formed between the protrusion and the depression.
  • the wall surface forming the recess is in contact with either the first end surface of the protrusion in the circumferential direction of the substrate fixing portion or the second end surface opposite to the first end surface, and determines the position in the circumferential direction of the substrate. It comprises a positioning surface and a second positioning surface that determines the radial position of the substrate in contact with the inner surface of the projection in the radial direction.
  • the encoder according to the present invention is advantageous in that it can be miniaturized even when the substrate in a positioned state is fixed to the housing.
  • FIG. IV-IV arrow sectional view shown in FIG. The figure which shows the board
  • FIG. The figure which shows the protrusion provided in the encoder which concerns on the 3rd modification of Embodiment 1.
  • FIG. The figure which shows the protrusion provided in the encoder which concerns on the 4th modification of Embodiment 1.
  • FIG. The figure which shows the modification of the fitting structure of the board
  • FIG. FIG. 1 is a perspective view of an encoder according to Embodiment 1 of the present invention.
  • FIG. 2 is an enlarged view of the recess and protrusion shown in FIG.
  • the encoder 100 according to the first embodiment includes a substrate 1 having a first substrate surface 1a and a second substrate surface 1b opposite to the first substrate surface 1a, and an electronic component 2 provided on the second substrate surface 1b. And a cylindrical substrate fixing portion 3 having an end portion 3a with which the first substrate surface 1a is in contact, and the substrate 1 being fixed to the end portion 3a.
  • the encoder 100 also includes a bottomed cylindrical cover 5 having a bottom portion 5 a facing the electronic component 2 and a cylindrical portion 5 b that is rotatably fitted to the outer peripheral portion 3 b of the board fixing portion 3.
  • the first substrate surface 1 a is an end surface of the substrate 1 facing the substrate fixing portion 3.
  • the second substrate surface 1 b is an end surface of the substrate 1 that faces the bottom 5 a of the cover 5.
  • the cover 5 is a component for suppressing a decrease in insulation performance due to intrusion of dust, metal pieces, and the like into the encoder 100.
  • the axial direction in which the central axis AX that passes through the radial center of the substrate fixing portion 3 extends is equal to the direction indicated by reference numeral D1 in FIG.
  • fixed part 3 is equal to the direction shown by the code
  • the radial direction of the substrate fixing portion 3 is indicated by a symbol D3 in FIG.
  • the electronic component 2 may be, for example, a component that forms a signal generation circuit that generates a signal indicating the rotational position of the rotor, a signal output circuit that outputs the signal to an encoder lead wire (not shown), or the like. It may be a component constituting a power supply circuit that supplies power supplied from a provided servo amplifier to a position detection unit or the like.
  • the electronic component 2 is, for example, an IC (Integrated Circuit), a resistor, a coil, or a capacitor. There may be one electronic component 2 or a plurality of electronic components 2. In FIG. 1 and FIG. 2, the electronic component 2 is simulated by a cylindrical structure in order to simplify the description.
  • the substrate fixing part 3 is detachably fixed to the bracket 8 using screws 7.
  • the bracket 8 is a member that closes an axial end of a motor case (not shown).
  • the substrate fixing portion 3 is manufactured separately from the bracket 8 using an insulating material and then attached to the bracket 8, but may be manufactured integrally with the bracket 8 using an insulating material.
  • the insulating material include polybutylene terephthalate, polyphenylene sulfide, and a liquid crystal polymer.
  • the protrusion 3 c is a protruding member that is provided at a corner portion 31 formed by the axial end portion 3 a of the substrate fixing portion 3 and the outer peripheral portion 3 b of the substrate fixing portion 3 and extends from the corner portion 31 in the axial direction.
  • the end 3 a of the substrate fixing part 3 is an end opposite to the bracket 8 side of the substrate fixing part 3.
  • the three protrusions 3c are arranged away from each other in the circumferential direction.
  • the protrusion 3 c is fitted into a recess 1 d formed on the substrate 1.
  • the recess 1d is formed in the substrate outer peripheral portion 1c surrounding the first substrate surface 1a and the second substrate surface 1b.
  • the recess 1d is a recess that is recessed from the substrate outer peripheral portion 1c toward the radially inner side.
  • Each of the plurality of depressions 1d is provided corresponding to each of the plurality of protrusions 3c.
  • three depressions 1 d are provided in the substrate 1.
  • the substrate 1 is stably fixed as compared with the case where there are two protrusions 3c, and therefore the width in the circumferential direction of the protrusions 3c can be shortened. Since the width of the recess 1d in the circumferential direction can be shortened by the reduction in the width of the protrusion 3c, the component mounting area of the substrate 1 can be increased.
  • the wall surface 10 that forms the depression 1d includes a first positioning surface 1d1 and a second positioning surface 1d2.
  • the first positioning surface 1d1 is a positioning surface that determines the circumferential position of the substrate 1 by contacting the first end surface 3c1 of the protrusion 3c in the circumferential direction.
  • the first end surface 3c1 of the protrusion 3c is in contact with the first positioning surface 1d1, the movement of the substrate 1 in the circumferential direction is suppressed.
  • the first end surface 3c1 of the protrusion 3c is in contact with the first positioning surface 1d1 of the recess 1d.
  • the first end surface 3c1 and the second end surface 3c2 of the protrusion 3c are formed on the wall surface 10 forming the recess 1d.
  • the second end surface 3c2 of the protrusion 3c may be in contact with the end surface on the opposite side to the first positioning surface 1d1 in the circumferential direction of the wall surface 10 forming the recess 1d.
  • the second end surface 3c2 is an end surface opposite to the first end surface 3c1 of the protrusion 3c.
  • the second positioning surface 1d2 is a positioning surface that determines the radial position of the substrate 1 by contacting the inner surface 3c3 of the projection 3c in the radial direction.
  • the inner surface 3c3 of the protrusion 3c is in contact with the second positioning surface 1d2, the movement of the substrate 1 in the radial direction is suppressed.
  • the adhesive 11 as a fixing member is provided in the gap a between the surface 10A facing the second end surface 3c2 of the projection 3c and the second end surface 3c2 of the projection 3c in the wall surface 10 forming the depression 1d.
  • the gap a is a space formed between the wall surface 10 forming the depression 1d and the second end surface 3c2 of the protrusion 3c in order to provide the adhesive 11.
  • the gap 11 for providing the adhesive 11 is formed in the fitting portion where the protrusion 3c and the substrate 1 are fitted, so the adhesive 11 is filled. Therefore, it is not necessary to provide a plurality of through holes for the substrate 1. Further, it is not necessary to provide a plurality of holes for filling the substrate fixing portion 3 with the adhesive 11. Therefore, compared with the case where a plurality of through holes are formed in the substrate 1, the component mounting area of the substrate 1 can be increased and the mounting area of the pattern wiring on the substrate 1 can be increased. In addition, since it is not necessary to provide a plurality of holes for filling the adhesive 11 in the substrate fixing portion 3, the diameter of the substrate fixing portion 3 can be reduced, and the entire encoder 100 can be reduced in size.
  • a UV (UltraViolet) curable adhesive may be used.
  • the UV curable adhesive is an adhesive formed of a resin that is cured by ultraviolet irradiation.
  • the protrusion 3c may be configured such that the height H in the axial direction is equal to the thickness T in the axial direction of the substrate 1, or the height H in the axial direction is greater than the thickness T in the axial direction of the substrate 1. May be configured to be higher.
  • the height H in the axial direction of the protrusion 3c is equal to the axial width from the end 3a of the substrate fixing portion 3 to the tip 3c4 of the protrusion 3c.
  • the thickness T in the axial direction of the substrate 1 is equal to the axial width from the first substrate surface 1 a to the second substrate surface 1 b of the substrate 1.
  • the second end surface 3c2 of the protrusion 3c is included in the second end surface 3c2. It is desirable to apply the adhesive 11 also to the portion protruding from the second substrate surface 1b. By applying the adhesive 11 in this way, the area where the adhesive 11 is applied to the protrusion 3c is larger than when the height H in the axial direction of the protrusion 3c is equal to the thickness T in the axial direction of the substrate 1. To increase. Accordingly, the substrate 1 can be more firmly fixed to the substrate fixing portion 3.
  • an adhesive 11 may be provided between the end 3 a of the substrate fixing unit 3 and the substrate 1.
  • the substrate is compared with the case where the adhesive 11 is not provided between the end portion 3 a of the substrate fixing portion 3 and the substrate 1.
  • the substrate 1 can be more firmly fixed to the fixing portion 3.
  • the encoder 100 In the encoder 100 according to the first embodiment, three fitting structures between the protrusion 3c and the recess 1d of the substrate 1 shown in FIG. 2 are used, but the configuration example of the encoder 100 is not limited to this.
  • the two fitting structures are connected in such a manner that the first end surface 3c1 of the projection 3c is in contact with one end in the circumferential direction of the recess 1d, and the second end surface 3c2 of the projection 3c You may replace with the fitting structure which touches an end.
  • the component mounting area of the board 1 is increased and the mounting area of the pattern wiring on the board 1 is increased as compared with the case where three fitting structures shown in FIG. 2 are used. Can do.
  • FIG. 3 is a diagram showing a substrate provided in the encoder according to the first modification of the first embodiment.
  • 4 is a cross-sectional view taken along arrow IV-IV shown in FIG.
  • the substrate 1A shown in FIGS. 3 and 4 is provided with a recess 1dA instead of the recess 1d.
  • the depression 1dA has a shape in which the width in the circumferential direction of the wall surface 10 forming the depression 1dA is gradually reduced toward the inner side in the radial direction.
  • the first end surface 3c1 of the protrusion 3c is in contact with the first positioning surface 1d1 of the recess 1dA.
  • a part of the inner surface 3c3 of the protrusion 3c is in contact with the second positioning surface 1d2 of the recess 1dA.
  • the adhesive 11 is provided in the gap a1 between the surface 10A and the second end surface 3c2, and further provided in the gap a2 between the surface 10B and the non-contact surface 3c3A.
  • the surface 10A is a surface facing the second end surface 3c2 of the protrusion 3c in the wall surface 10 forming the depression 1dA.
  • the non-contact surface 3c3A is a surface that is not in contact with the second positioning surface 1d2 of the recess 1dA in the inner surface 3c3 of the protrusion 3c.
  • the surface 10B is a surface facing the non-contact surface 3c3A among the wall surfaces 10 forming the depression 1dA.
  • the area of the wall surface 10 forming the recess 1dA is larger than the area of the wall surface 10 forming the recess 1d shown in FIG.
  • the coating area increases, and the adhesive 11 becomes difficult to peel off from the substrate 1A.
  • the adhesive 11 is in contact with a part of the inner side surface 3c3 of the protrusion 3c, the adhesive 11 is hardly peeled off from the protrusion 3c. Therefore, the substrate 1A can be more firmly fixed to the substrate fixing portion 3.
  • FIG. 5 is a diagram showing a substrate provided in the encoder according to the second modification of the first embodiment.
  • a recess 1 dB is formed in the substrate 1 ⁇ / b> B shown in FIG. 5.
  • the recess 1 dB has a shape in which the width in the circumferential direction of the wall surface 10 that forms the recess 1 dB becomes gradually smaller toward the inside in the radial direction.
  • a recess 40 is formed in the recess 1 dB at the center in the circumferential direction of the second positioning surface 1 d 2.
  • the recess 40 is a recess that is recessed inward in the radial direction.
  • the first end surface 3c1 of the protrusion 3c is in contact with the first positioning surface 1d1 of the recess 1dB.
  • a part of the inner surface 3c3 of the protrusion 3c is in contact with the second positioning surface 1d2 of the recess 1dB.
  • the second end surface 3c2 of the protrusion 3c is in contact with the third positioning surface 1d3.
  • the 3rd positioning surface 1d3 is a surface on the opposite side to the 1st positioning surface 1d1 in the circumferential direction among the wall surfaces 10 which form the hollow 1dB.
  • the adhesive 11 is provided in a gap a between the wall surface 40A that forms the recess 40 and the inner side surface 3c3.
  • the third positioning surface 1d3 of the recess 1dB is in contact with the second end surface 3c2 of the protrusion 3c. Therefore, when the substrate 1B is attached to the substrate fixing portion 3, the timepiece of the substrate 1B
  • the filling operation into the recess 40 can be performed in a state in which the movement in the rotation direction and the counterclockwise direction is suppressed. Therefore, the adhesive 11 can be filled without worrying about the positional displacement of the substrate 1B in the circumferential direction, and the assembly work time of the encoder 100 can be shortened.
  • FIG. 6 is a diagram showing protrusions provided on the encoder according to the third modification of the first embodiment.
  • a recess 50 is formed at the center in the circumferential direction of the inner surface 3c3 of the protrusion 3cA.
  • the recess 50 is a recess that is recessed outward in the radial direction.
  • the first end surface 3c1 is in contact with the first positioning surface 1d1.
  • the inner side surface 3c3 of the protrusion 3cA is in contact with the second positioning surface 1d2.
  • the second end surface 3c2 of the protrusion 3cA is in contact with the third positioning surface 1d3 of the recess 1d.
  • the adhesive 11 is provided in the gap a between the wall surface 50A that forms the recess 50 and the second positioning surface 1d2.
  • the third positioning surface 1d3 of the recess 1d is in contact with the second end surface 3c2 of the projection 3cA. Therefore, when the substrate 1 is attached to the substrate fixing portion 3, The filling operation into the recess 50 can be performed in a state in which the movement in the rotation direction and the counterclockwise direction is suppressed. Therefore, the adhesive 11 can be filled without worrying about the displacement of the substrate 1 in the circumferential direction, and the assembly work time of the encoder 100 can be shortened.
  • FIG. 7 is a diagram showing protrusions provided on the encoder according to the fourth modification of the first embodiment.
  • the protrusion 3cB shown in FIG. 7 has a shape in which the width in the circumferential direction becomes gradually narrower toward the inside in the radial direction.
  • the first end surface 3c1 of the protrusion 3cB is in contact with the first positioning surface 1d1 of the recess 1d.
  • a part of the inner side surface 3c3 of the protrusion 3cB is in contact with the second positioning surface 1d2 of the recess 1d.
  • the adhesive 11 is provided in the gap a1 between the surface 10A and the second end surface 3c2, and further provided in the gap a2 between the surface 10B and the non-contact surface 3c3A.
  • the surface 10A is a surface that faces the second end surface 3c2 of the protrusion 3cB in the wall surface 10 that forms the recess 1d.
  • the non-contact surface 3c3A is a surface that is not in contact with the second positioning surface 1d2 of the recess 1d in the inner surface 3c3 of the protrusion 3cB.
  • the surface 10B is a surface facing the non-contact surface 3c3A among the wall surfaces 10 forming the depression 1d.
  • the contact area of the adhesive 11 to the protrusion 3cB is larger than the contact area of the adhesive 11 to the protrusion 3c shown in FIG. It becomes difficult to peel from. Therefore, the substrate 1 can be more firmly fixed to the substrate fixing portion 3.
  • FIG. 8 is a view showing a modification of the fitting structure of the substrate and three protrusions shown in FIG.
  • the first end face 3c1 of the first protrusion 3c-1 among the three protrusions is the first end 1d-1 corresponding to the first protrusion 3c-1 among the three recesses. It contacts the first positioning surface 1d1.
  • the second end surface 3c2 of the second protrusion 3c-2 among the three protrusions is a second recess 1d-2 corresponding to the second protrusion 3c-2 among the three recesses. In contact with the third positioning surface 1d3.
  • the adhesive 11 is provided at a position facing each of the first end surface 3c1 and the second end surface 3c2 of the third protrusion 3c-3 among the three protrusions.
  • the adhesive 11 is in a state where the first protrusion 3c-1 and the second protrusion 3c-2 suppress the movement of the substrate 1 in the clockwise direction and the counterclockwise direction. Can be filled. Therefore, the adhesive 11 can be filled without worrying about the displacement of the substrate 1 in the circumferential direction, and the assembly work time of the encoder 100 can be shortened.
  • FIG. 9 is a view showing a modification of the protrusion shown in FIG.
  • an inclined surface 70 is formed at the tip in the axial direction.
  • the inclined surface 70 has a function of guiding the substrate outer peripheral portion 1 c of the substrate 1 toward the radial center of the substrate fixing portion 3.
  • FIG. FIG. 10 is an external view of a servo motor according to the second embodiment.
  • a servo motor 200 shown in FIG. 10 is a motor used in a machine tool such as a machining center, an NC lathe, a laser machine, an electric discharge machine, or the like.
  • Servo motor 200 includes motor 150 and encoder 100 according to the first embodiment.
  • the motor 150 includes a case 301, a bracket 8 provided at an end of the case 301, a rotor (not shown) provided in the case 301, and a shaft 302 provided in the rotor.
  • the diameters of the substrate fixing portion 3 and the substrate 1 are reduced, and the diameter of the cover 5 is accordingly reduced, so that the servo motor 200 as a whole can be further reduced in size. Can be achieved.
  • the adhesive 11 is used as a fixing member for the protrusion 3 c to the substrate 1.
  • the fixing member is limited to the adhesive 11 as long as it is a member that can fix the protrusion 3 c to the substrate 1.
  • it may be a solder whose viscosity changes greatly by heat, or may be an elastic body such as a spring or rubber whose shape changes when an external force is applied.
  • the configuration described in the above embodiment shows an example of the contents of the present invention, and can be combined with another known technique, and can be combined with other configurations without departing from the gist of the present invention. It is also possible to omit or change the part.

Abstract

This encoder comprises a substrate-fixing part (3) and protrusions (3c) extending in the axial direction from an edge (31) of the substrate-fixing part (3). The encoder comprises: a substrate (1) that has recesses (1d) which are depressed in from the substrate periphery (1c) toward the inner side in the radial direction of the substrate-fixing part (3) and into which the protrusions (3c) fit; and an adhesive (11) that is provided in the gaps formed between the protrusions (3c) and the recesses (1d). The wall surface (10) constituting each recess (1d) is characterized by comprising: a first positioning surface (1d1) that determines the circumferential-direction position of the substrate (1) by abutting either a first end surface (3c1) of the protrusion (3c) in the circumferential direction of the substrate-fixing part (3) or a second end surface (3c2) on the opposite side from the first end surface (3c1); and a second positioning surface (1d2) that determines the radial-direction position of the substrate (1) by abutting the inner surface (3c3) of the protrusion (3c) in the radial direction.

Description

エンコーダ及びサーボモータEncoder and servo motor
 本発明は、ロータの回転位置を検出するエンコーダ及びサーボモータに関する。 The present invention relates to an encoder and a servo motor that detect the rotational position of a rotor.
 特許文献1には、接着剤を利用してエンコーダ基板をハウジングへ固定する技術が開示されている。特許文献1に開示されるエンコーダ基板には、接着剤を充填するための複数の貫通孔が互いに離れて環状に配列され、エンコーダ基板が設置されるハウジングには、これらの貫通孔に対応する位置に複数の穴が形成されている。またハウジングには、ハウジングに設けられる基板の位置合わせのために、複数の位置決め用突起が互いに離れて配列される。このように構成されるエンコーダでは、貫通孔及び穴が互いに軸方向に連通するようにしてエンコーダ基板がハウジングに設置されると、エンコーダ基板が複数の位置決め用突起によって保持される。そして、エンコーダ基板がハウジングに設置された後に、貫通孔及び穴に接着剤が充填されることによって、エンコーダ基板がハウジングへ固定される。 Patent Document 1 discloses a technique for fixing an encoder board to a housing using an adhesive. In the encoder substrate disclosed in Patent Document 1, a plurality of through holes for filling the adhesive are arranged in an annular shape apart from each other, and a position corresponding to these through holes is provided in a housing in which the encoder substrate is installed. A plurality of holes are formed. In addition, a plurality of positioning protrusions are arranged apart from each other in the housing in order to align a substrate provided in the housing. In the encoder configured as described above, when the encoder board is installed in the housing such that the through hole and the hole communicate with each other in the axial direction, the encoder board is held by a plurality of positioning protrusions. And after an encoder board | substrate is installed in a housing, an encoder board | substrate is fixed to a housing by filling an adhesive agent with a through-hole and a hole.
特開2008-309675号公報JP 2008-309675 A
 しかしながら、特許文献1に開示されるエンコーダでは、エンコーダ基板のハウジングへの接着のためにハウジングに複数の穴を設ける必要があり、さらに、貫通孔を設けることで失われた基板面を補うために基板を大きくする必要がある。従って、エンコーダの小型化を図るためにハウジングと基板の直径を小さくすることには限界があり、エンコーダ全体の更なる小型化を図ることができないという課題があった。 However, in the encoder disclosed in Patent Document 1, it is necessary to provide a plurality of holes in the housing for adhesion of the encoder substrate to the housing, and further, in order to compensate for the lost substrate surface by providing the through-holes. It is necessary to enlarge the substrate. Therefore, there is a limit to reducing the diameter of the housing and the substrate in order to reduce the size of the encoder, and there has been a problem that the encoder cannot be further reduced in size.
 本発明は、上記に鑑みてなされたものであって、位置決めがなされた状態の基板がハウジングへ固定される場合でも小型化できるエンコーダを得ることを目的とする。 The present invention has been made in view of the above, and an object of the present invention is to obtain an encoder that can be miniaturized even when a substrate in a positioned state is fixed to a housing.
 上述した課題を解決し、目的を達成するために、本発明のエンコーダは、円筒形状の基板固定部と、基板固定部の軸方向の端部と基板固定部の外周部とが成す角部に設けられ、角部から軸方向に伸びる突起とを備える。エンコーダは、端部に接する基板面と、基板面を取り囲む基板外周部に形成され、基板外周部から基板固定部の径方向の内側に向かって窪んで前記突起が嵌まる窪みとを有する基板と、突起と窪みとの間に形成される隙間に設けられる固定部材とを備える。窪みを形作る壁面は、基板固定部の周方向における突起の第1端面と、第1端面とは逆側の第2端面との何れか一方に接して、基板の周方向の位置を決める第1位置決め面と、径方向における突起の内側面に接して、基板の径方向の位置を決める第2位置決め面とを備えることを特徴とする。 In order to solve the above-described problems and achieve the object, the encoder of the present invention is provided at a corner portion formed by a cylindrical substrate fixing portion, an axial end portion of the substrate fixing portion, and an outer peripheral portion of the substrate fixing portion. And a protrusion extending in the axial direction from the corner. The encoder has a substrate surface that is in contact with the end portion, and a substrate that is formed on the outer periphery of the substrate that surrounds the substrate surface, and that has a recess that is recessed from the outer periphery of the substrate toward the inside of the substrate fixing portion in the radial direction. And a fixing member provided in a gap formed between the protrusion and the depression. The wall surface forming the recess is in contact with either the first end surface of the protrusion in the circumferential direction of the substrate fixing portion or the second end surface opposite to the first end surface, and determines the position in the circumferential direction of the substrate. It comprises a positioning surface and a second positioning surface that determines the radial position of the substrate in contact with the inner surface of the projection in the radial direction.
 本発明に係るエンコーダは、位置決めがなされた状態の基板がハウジングへ固定される場合でも小型化できるという効果を奏する。 The encoder according to the present invention is advantageous in that it can be miniaturized even when the substrate in a positioned state is fixed to the housing.
本発明の実施の形態1に係るエンコーダの斜視図The perspective view of the encoder which concerns on Embodiment 1 of this invention 図1に示す窪み及び突起の拡大図Enlarged view of the recess and protrusion shown in FIG. 実施の形態1の第1変形例に係るエンコーダに設けられる基板を示す図The figure which shows the board | substrate provided in the encoder which concerns on the 1st modification of Embodiment 1. FIG. 図3に示すIV-IV矢視断面図IV-IV arrow sectional view shown in FIG. 実施の形態1の第2変形例に係るエンコーダに設けられる基板を示す図The figure which shows the board | substrate provided in the encoder which concerns on the 2nd modification of Embodiment 1. FIG. 実施の形態1の第3変形例に係るエンコーダに設けられる突起を示す図The figure which shows the protrusion provided in the encoder which concerns on the 3rd modification of Embodiment 1. FIG. 実施の形態1の第4変形例に係るエンコーダに設けられる突起を示す図The figure which shows the protrusion provided in the encoder which concerns on the 4th modification of Embodiment 1. FIG. 図2に示す基板と3つの突起との嵌め合い構造の変形例を示す図The figure which shows the modification of the fitting structure of the board | substrate and three protrusions which are shown in FIG. 図2に示す突起の変形例を示す図The figure which shows the modification of the protrusion shown in FIG. 実施の形態2に係るサーボモータの外観図External view of servo motor according to Embodiment 2
 以下に、本発明の実施の形態に係るエンコーダ及びサーボモータを図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。 Hereinafter, an encoder and a servo motor according to an embodiment of the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited to the embodiments.
実施の形態1.
 図1は本発明の実施の形態1に係るエンコーダの斜視図である。図2は図1に示す窪み及び突起の拡大図である。実施の形態1に係るエンコーダ100は、第1基板面1aと第1基板面1a側とは逆側の第2基板面1bとを有する基板1と、第2基板面1bに設けられる電子部品2と、第1基板面1aが接する端部3aを有し、端部3aに基板1が固定される円筒形状の基板固定部3とを備える。またエンコーダ100は、電子部品2と向き合う底部5aと、基板固定部3の外周部3bに回転可能に嵌め込まれる円筒部5bとを有する有底円筒状のカバー5とを備える。
Embodiment 1 FIG.
FIG. 1 is a perspective view of an encoder according to Embodiment 1 of the present invention. FIG. 2 is an enlarged view of the recess and protrusion shown in FIG. The encoder 100 according to the first embodiment includes a substrate 1 having a first substrate surface 1a and a second substrate surface 1b opposite to the first substrate surface 1a, and an electronic component 2 provided on the second substrate surface 1b. And a cylindrical substrate fixing portion 3 having an end portion 3a with which the first substrate surface 1a is in contact, and the substrate 1 being fixed to the end portion 3a. The encoder 100 also includes a bottomed cylindrical cover 5 having a bottom portion 5 a facing the electronic component 2 and a cylindrical portion 5 b that is rotatably fitted to the outer peripheral portion 3 b of the board fixing portion 3.
 第1基板面1aは、基板固定部3と向き合う基板1の端面である。第2基板面1bは、カバー5の底部5aと向き合う基板1の端面である。カバー5は、エンコーダ100内部への塵埃、金属片などの浸入による絶縁性能の低下を抑制するための部品である。 The first substrate surface 1 a is an end surface of the substrate 1 facing the substrate fixing portion 3. The second substrate surface 1 b is an end surface of the substrate 1 that faces the bottom 5 a of the cover 5. The cover 5 is a component for suppressing a decrease in insulation performance due to intrusion of dust, metal pieces, and the like into the encoder 100.
 基板固定部3の径方向中心を通る中心軸AXが伸びる軸方向は、図1において符号D1で示される方向に等しい。基板固定部3の周方向は、図1において符号D2で示される方向に等しい。基板固定部3の径方向は、図2において符号D3で示される。 The axial direction in which the central axis AX that passes through the radial center of the substrate fixing portion 3 extends is equal to the direction indicated by reference numeral D1 in FIG. The circumferential direction of the board | substrate fixing | fixed part 3 is equal to the direction shown by the code | symbol D2 in FIG. The radial direction of the substrate fixing portion 3 is indicated by a symbol D3 in FIG.
 電子部品2は、例えば、ロータの回転位置を示す信号を生成する信号生成回路、当該信号を不図示のエンコーダリード線に出力する信号出力回路などを構成する部品でもよいし、エンコーダ100の外部に設けられるサーボアンプから供給される電力を位置検出部などへ供給する電源回路を構成する部品でもよい。電子部品2は、例えばIC(Integrated Circuit)、抵抗器、コイル、コンデンサなどである。電子部品2は1つでもよいし複数でもよい。図1及び図2では説明を簡単化するため、円筒状の構造体で電子部品2を模擬している。 The electronic component 2 may be, for example, a component that forms a signal generation circuit that generates a signal indicating the rotational position of the rotor, a signal output circuit that outputs the signal to an encoder lead wire (not shown), or the like. It may be a component constituting a power supply circuit that supplies power supplied from a provided servo amplifier to a position detection unit or the like. The electronic component 2 is, for example, an IC (Integrated Circuit), a resistor, a coil, or a capacitor. There may be one electronic component 2 or a plurality of electronic components 2. In FIG. 1 and FIG. 2, the electronic component 2 is simulated by a cylindrical structure in order to simplify the description.
 基板固定部3は、ねじ7を用いてブラケット8へ着脱可能に固定される。ブラケット8は、不図示のモータケースの軸方向端部を閉塞する部材である。基板固定部3は、絶縁性の材料を用いてブラケット8とは別に製造された後にブラケット8へ取り付けられるが、絶縁性の材料を用いてブラケット8と一体形成で製造したものでもよい。絶縁性の材料は、例えば、ポリブチレンテレフタレート、ポリフェニレンサルファイド、液晶ポリマーなどである。絶縁性の樹脂を用いてダイカストにより基板固定部3を製造することによって、複雑な形状の基板固定部3を安価に製造することができる。 The substrate fixing part 3 is detachably fixed to the bracket 8 using screws 7. The bracket 8 is a member that closes an axial end of a motor case (not shown). The substrate fixing portion 3 is manufactured separately from the bracket 8 using an insulating material and then attached to the bracket 8, but may be manufactured integrally with the bracket 8 using an insulating material. Examples of the insulating material include polybutylene terephthalate, polyphenylene sulfide, and a liquid crystal polymer. By manufacturing the substrate fixing part 3 by die casting using an insulating resin, the substrate fixing part 3 having a complicated shape can be manufactured at low cost.
 基板固定部3には3つの突起3cが形成される。突起3cは、基板固定部3の軸方向の端部3aと基板固定部3の外周部3bとが成す角部31に設けられ、角部31から軸方向に伸びる突形状の部材である。基板固定部3の端部3aは、基板固定部3のブラケット8側とは逆側の端部である。3つの突起3cは、周方向に互いに離れて配列される。突起3cは、基板1に形成される窪み1dに嵌め込まれる。窪み1dは、第1基板面1a及び第2基板面1bを取り囲む基板外周部1cに形成される。窪み1dは、基板外周部1cから径方向内側に向かって窪む凹部である。複数の窪み1dのそれぞれは、複数の突起3cのそれぞれに対応して設けられる。図1では、3つの窪み1dが基板1に設けられている。突起3cが3つの場合、例えば突起3cが2つの場合に比べて、基板1が安定して固定されるため、突起3cの周方向の幅を短くすることができる。突起3cの幅が短くなる分、窪み1dの周方向の幅を短くすることができるため、基板1の部品実装面積を広げることができる。 Three protrusions 3 c are formed on the substrate fixing part 3. The protrusion 3 c is a protruding member that is provided at a corner portion 31 formed by the axial end portion 3 a of the substrate fixing portion 3 and the outer peripheral portion 3 b of the substrate fixing portion 3 and extends from the corner portion 31 in the axial direction. The end 3 a of the substrate fixing part 3 is an end opposite to the bracket 8 side of the substrate fixing part 3. The three protrusions 3c are arranged away from each other in the circumferential direction. The protrusion 3 c is fitted into a recess 1 d formed on the substrate 1. The recess 1d is formed in the substrate outer peripheral portion 1c surrounding the first substrate surface 1a and the second substrate surface 1b. The recess 1d is a recess that is recessed from the substrate outer peripheral portion 1c toward the radially inner side. Each of the plurality of depressions 1d is provided corresponding to each of the plurality of protrusions 3c. In FIG. 1, three depressions 1 d are provided in the substrate 1. In the case where there are three protrusions 3c, for example, the substrate 1 is stably fixed as compared with the case where there are two protrusions 3c, and therefore the width in the circumferential direction of the protrusions 3c can be shortened. Since the width of the recess 1d in the circumferential direction can be shortened by the reduction in the width of the protrusion 3c, the component mounting area of the substrate 1 can be increased.
 図2の上側には、中心軸AXが伸びる軸方向から見た窪み1d及び突起3cが示される。図2の下側には、基板1の基板外周部1c側から見た突起3cが示される。窪み1dを形作る壁面10は、第1位置決め面1d1と、第2位置決め面1d2とを備える。 2 shows a recess 1d and a protrusion 3c viewed from the axial direction in which the central axis AX extends. 2 shows a protrusion 3c as viewed from the substrate outer peripheral portion 1c side of the substrate 1. The wall surface 10 that forms the depression 1d includes a first positioning surface 1d1 and a second positioning surface 1d2.
 第1位置決め面1d1は、周方向における突起3cの第1端面3c1に接することによって、基板1の周方向の位置を決める位置決め面である。第1位置決め面1d1に突起3cの第1端面3c1が接することにより、基板1の周方向の移動が抑制される。なお、図2では、突起3cの第1端面3c1が窪み1dの第1位置決め面1d1に接しているが、窪み1dを形作る壁面10に、突起3cの第1端面3c1と第2端面3c2との何れか一方が接していれば、基板1の周方向の移動を抑制することができる。従って、窪み1dを形作る壁面10の内、周方向における第1位置決め面1d1とは逆側の端面に、突起3cの第2端面3c2が接するようにしてもよい。第2端面3c2は、突起3cの第1端面3c1とは逆側の端面である。 The first positioning surface 1d1 is a positioning surface that determines the circumferential position of the substrate 1 by contacting the first end surface 3c1 of the protrusion 3c in the circumferential direction. When the first end surface 3c1 of the protrusion 3c is in contact with the first positioning surface 1d1, the movement of the substrate 1 in the circumferential direction is suppressed. In FIG. 2, the first end surface 3c1 of the protrusion 3c is in contact with the first positioning surface 1d1 of the recess 1d. However, the first end surface 3c1 and the second end surface 3c2 of the protrusion 3c are formed on the wall surface 10 forming the recess 1d. If either one is in contact, the movement of the substrate 1 in the circumferential direction can be suppressed. Therefore, the second end surface 3c2 of the protrusion 3c may be in contact with the end surface on the opposite side to the first positioning surface 1d1 in the circumferential direction of the wall surface 10 forming the recess 1d. The second end surface 3c2 is an end surface opposite to the first end surface 3c1 of the protrusion 3c.
 第2位置決め面1d2は、径方向における突起3cの内側面3c3に接することによって、基板1の径方向の位置を決める位置決め面である。第2位置決め面1d2に突起3cの内側面3c3が接することにより、基板1の径方向の移動が抑制される。 The second positioning surface 1d2 is a positioning surface that determines the radial position of the substrate 1 by contacting the inner surface 3c3 of the projection 3c in the radial direction. When the inner surface 3c3 of the protrusion 3c is in contact with the second positioning surface 1d2, the movement of the substrate 1 in the radial direction is suppressed.
 窪み1dを形作る壁面10の内、突起3cの第2端面3c2と向き合う面10Aと、突起3cの第2端面3c2との間の隙間aには、固定部材である接着剤11が設けられる。隙間aは、接着剤11を設けるため、窪み1dを形作る壁面10と突起3cの第2端面3c2との間に形成される空間である。隙間aに接着剤11が設けられることによって、基板1が、接着剤11を介して、突起3cの第2端面3c2に接続される。従って、位置決めがなされた状態の基板1が基板固定部3に固定される。 The adhesive 11 as a fixing member is provided in the gap a between the surface 10A facing the second end surface 3c2 of the projection 3c and the second end surface 3c2 of the projection 3c in the wall surface 10 forming the depression 1d. The gap a is a space formed between the wall surface 10 forming the depression 1d and the second end surface 3c2 of the protrusion 3c in order to provide the adhesive 11. By providing the adhesive 11 in the gap a, the substrate 1 is connected to the second end surface 3c2 of the protrusion 3c via the adhesive 11. Therefore, the substrate 1 in a positioned state is fixed to the substrate fixing unit 3.
 また、実施の形態1に係るエンコーダ100によれば、突起3cと基板1とが嵌合する嵌合部分に、接着剤11を設けるための隙間aが形成されるため、接着剤11を充填するための複数の貫通孔を基板1に設ける必要がない。また基板固定部3に接着剤11を充填するための複数の穴を設ける必要がない。従って、基板1に複数の貫通孔が形成される場合に比べて、基板1の部品実装面積が広くなり、また基板1上のパターン配線の実装面積を広げることができる。また、接着剤11を充填するための複数の穴を基板固定部3に設ける必要がない分、基板固定部3の直径を小さくすることができ、エンコーダ100全体の小型化を図ることができる。 In addition, according to the encoder 100 according to the first embodiment, the gap 11 for providing the adhesive 11 is formed in the fitting portion where the protrusion 3c and the substrate 1 are fitted, so the adhesive 11 is filled. Therefore, it is not necessary to provide a plurality of through holes for the substrate 1. Further, it is not necessary to provide a plurality of holes for filling the substrate fixing portion 3 with the adhesive 11. Therefore, compared with the case where a plurality of through holes are formed in the substrate 1, the component mounting area of the substrate 1 can be increased and the mounting area of the pattern wiring on the substrate 1 can be increased. In addition, since it is not necessary to provide a plurality of holes for filling the adhesive 11 in the substrate fixing portion 3, the diameter of the substrate fixing portion 3 can be reduced, and the entire encoder 100 can be reduced in size.
 なお、接着剤11に低粘性のものを用いることによって、接着剤11の充填の際、基板1の電子部品2に接着剤11が垂れることを防止できる。また電子部品2への接着剤11の垂れを抑制するため、UV(UltraViolet)硬化型接着剤を用いてもよい。UV硬化型接着剤とは、紫外線照射により硬化する樹脂で形成された接着剤である。 Note that by using a low-viscosity adhesive 11, it is possible to prevent the adhesive 11 from dripping onto the electronic component 2 of the substrate 1 when the adhesive 11 is filled. Moreover, in order to suppress dripping of the adhesive 11 to the electronic component 2, a UV (UltraViolet) curable adhesive may be used. The UV curable adhesive is an adhesive formed of a resin that is cured by ultraviolet irradiation.
 なお突起3cは、軸方向における高さHが、基板1の軸方向の厚みTと等しくなるように構成してもよいし、軸方向における高さHが、基板1の軸方向の厚みTよりも高くなるように構成してもよい。突起3cの軸方向における高さHは、基板固定部3の端部3aから突起3cの先端部3c4までの軸方向の幅に等しい。基板1の軸方向の厚みTは、基板1の第1基板面1aから第2基板面1bまでの軸方向の幅に等しい。突起3cの軸方向における高さHが、基板1の軸方向の厚みTよりも高くなるように構成された場合、図2に示すように、突起3cの第2端面3c2の内、基板1の第2基板面1bから突き出る部分にも接着剤11を塗布することが望ましい。このように接着剤11を塗布することによって、突起3cの軸方向における高さHが、基板1の軸方向の厚みTと等しい場合に比べて、突起3cへ接着剤11が塗布される面積が増加する。従って、基板固定部3に対して基板1をより一層強固に固定できる。 The protrusion 3c may be configured such that the height H in the axial direction is equal to the thickness T in the axial direction of the substrate 1, or the height H in the axial direction is greater than the thickness T in the axial direction of the substrate 1. May be configured to be higher. The height H in the axial direction of the protrusion 3c is equal to the axial width from the end 3a of the substrate fixing portion 3 to the tip 3c4 of the protrusion 3c. The thickness T in the axial direction of the substrate 1 is equal to the axial width from the first substrate surface 1 a to the second substrate surface 1 b of the substrate 1. When the height H in the axial direction of the protrusion 3c is configured to be higher than the thickness T in the axial direction of the substrate 1, as shown in FIG. 2, the second end surface 3c2 of the protrusion 3c is included in the second end surface 3c2. It is desirable to apply the adhesive 11 also to the portion protruding from the second substrate surface 1b. By applying the adhesive 11 in this way, the area where the adhesive 11 is applied to the protrusion 3c is larger than when the height H in the axial direction of the protrusion 3c is equal to the thickness T in the axial direction of the substrate 1. To increase. Accordingly, the substrate 1 can be more firmly fixed to the substrate fixing portion 3.
 また、基板固定部3の端部3aと基板1との間にも接着剤11を設けてもよい。基板固定部3の端部3aと基板1との間に接着剤11を設けることにより、基板固定部3の端部3aと基板1との間に接着剤11を設けない場合に比べて、基板固定部3に対して基板1をより一層強固に固定できる。 Alternatively, an adhesive 11 may be provided between the end 3 a of the substrate fixing unit 3 and the substrate 1. By providing the adhesive 11 between the end portion 3 a of the substrate fixing portion 3 and the substrate 1, the substrate is compared with the case where the adhesive 11 is not provided between the end portion 3 a of the substrate fixing portion 3 and the substrate 1. The substrate 1 can be more firmly fixed to the fixing portion 3.
 また、実施の形態1に係るエンコーダ100では、図2に示される突起3cと基板1の窪み1dとの嵌合構造が3つ用いられているが、エンコーダ100の構成例はこれに限定されない。例えば、3つの嵌合構造の内、2つの嵌合構造を、突起3cの第1端面3c1が窪み1dの周方向の一端に接し、突起3cの第2端面3c2が窪み1dの周方向の他端に接する嵌合構造に置き換えてもよい。このように構成した場合、図2に示される嵌合構造が3つ用いられている場合に比べて、基板1の部品実装面積が広くなり、また基板1上のパターン配線の実装面積を広げることができる。 In the encoder 100 according to the first embodiment, three fitting structures between the protrusion 3c and the recess 1d of the substrate 1 shown in FIG. 2 are used, but the configuration example of the encoder 100 is not limited to this. For example, of the three fitting structures, the two fitting structures are connected in such a manner that the first end surface 3c1 of the projection 3c is in contact with one end in the circumferential direction of the recess 1d, and the second end surface 3c2 of the projection 3c You may replace with the fitting structure which touches an end. When configured in this manner, the component mounting area of the board 1 is increased and the mounting area of the pattern wiring on the board 1 is increased as compared with the case where three fitting structures shown in FIG. 2 are used. Can do.
 図3は実施の形態1の第1変形例に係るエンコーダに設けられる基板を示す図である。図4は図3に示すIV-IV矢視断面図である。図3及び図4に示される基板1Aには、窪み1dの代わりに窪み1dAが設けられる。窪み1dAは、窪み1dAを形作る壁面10の周方向における幅が、径方向の内側に向かって段階的に狭くなる形状である。突起3cの第1端面3c1は、窪み1dAの第1位置決め面1d1に接する。突起3cの内側面3c3の一部は、窪み1dAの第2位置決め面1d2に接する。 FIG. 3 is a diagram showing a substrate provided in the encoder according to the first modification of the first embodiment. 4 is a cross-sectional view taken along arrow IV-IV shown in FIG. The substrate 1A shown in FIGS. 3 and 4 is provided with a recess 1dA instead of the recess 1d. The depression 1dA has a shape in which the width in the circumferential direction of the wall surface 10 forming the depression 1dA is gradually reduced toward the inner side in the radial direction. The first end surface 3c1 of the protrusion 3c is in contact with the first positioning surface 1d1 of the recess 1dA. A part of the inner surface 3c3 of the protrusion 3c is in contact with the second positioning surface 1d2 of the recess 1dA.
 接着剤11は、面10Aと第2端面3c2との間の隙間a1に設けられ、さらに面10Bと非接触面3c3Aとの間の隙間a2に設けられる。面10Aは、窪み1dAを形作る壁面10の内、突起3cの第2端面3c2と向き合う面である。非接触面3c3Aは、突起3cの内側面3c3の内、窪み1dAの第2位置決め面1d2と接していない面である。面10Bは、窪み1dAを形作る壁面10の内、非接触面3c3Aと向き合う面である。 The adhesive 11 is provided in the gap a1 between the surface 10A and the second end surface 3c2, and further provided in the gap a2 between the surface 10B and the non-contact surface 3c3A. The surface 10A is a surface facing the second end surface 3c2 of the protrusion 3c in the wall surface 10 forming the depression 1dA. The non-contact surface 3c3A is a surface that is not in contact with the second positioning surface 1d2 of the recess 1dA in the inner surface 3c3 of the protrusion 3c. The surface 10B is a surface facing the non-contact surface 3c3A among the wall surfaces 10 forming the depression 1dA.
 図3及び図4に示される基板1Aを用いることにより、窪み1dAを形作る壁面10の面積が、図2に示す窪み1dを形作る壁面10の面積よりも広くなるため、基板1Aへの接着剤11の塗布面積が増加して、接着剤11が基板1Aから剥離され難くなる。また、突起3cの内側面3c3の一部にも接着剤11が接触するため、接着剤11が突起3cから剥離され難くなる。従って、基板固定部3に対して基板1Aを、より一層強固に固定できる。 By using the substrate 1A shown in FIGS. 3 and 4, the area of the wall surface 10 forming the recess 1dA is larger than the area of the wall surface 10 forming the recess 1d shown in FIG. The coating area increases, and the adhesive 11 becomes difficult to peel off from the substrate 1A. In addition, since the adhesive 11 is in contact with a part of the inner side surface 3c3 of the protrusion 3c, the adhesive 11 is hardly peeled off from the protrusion 3c. Therefore, the substrate 1A can be more firmly fixed to the substrate fixing portion 3.
 図5は実施の形態1の第2変形例に係るエンコーダに設けられる基板を示す図である。図5に示される基板1Bには窪み1dBが形成される。窪み1dBは、窪み1dBを形作る壁面10の周方向における幅が、径方向の内側に向かって段階的に狭くなる形状である。窪み1dBには、第2位置決め面1d2の周方向の中央に凹部40が形成される。凹部40は、径方向の内側に向かって窪む窪みである。突起3cの第1端面3c1は、窪み1dBの第1位置決め面1d1に接する。突起3cの内側面3c3の一部は、窪み1dBの第2位置決め面1d2に接する。突起3cの第2端面3c2は、第3位置決め面1d3に接する。第3位置決め面1d3は、窪み1dBを形作る壁面10の内、周方向における第1位置決め面1d1とは逆側の面である。接着剤11は、凹部40を形作る壁面40Aと、内側面3c3との間の隙間aに設けられる。 FIG. 5 is a diagram showing a substrate provided in the encoder according to the second modification of the first embodiment. A recess 1 dB is formed in the substrate 1 </ b> B shown in FIG. 5. The recess 1 dB has a shape in which the width in the circumferential direction of the wall surface 10 that forms the recess 1 dB becomes gradually smaller toward the inside in the radial direction. A recess 40 is formed in the recess 1 dB at the center in the circumferential direction of the second positioning surface 1 d 2. The recess 40 is a recess that is recessed inward in the radial direction. The first end surface 3c1 of the protrusion 3c is in contact with the first positioning surface 1d1 of the recess 1dB. A part of the inner surface 3c3 of the protrusion 3c is in contact with the second positioning surface 1d2 of the recess 1dB. The second end surface 3c2 of the protrusion 3c is in contact with the third positioning surface 1d3. The 3rd positioning surface 1d3 is a surface on the opposite side to the 1st positioning surface 1d1 in the circumferential direction among the wall surfaces 10 which form the hollow 1dB. The adhesive 11 is provided in a gap a between the wall surface 40A that forms the recess 40 and the inner side surface 3c3.
 図5に示される基板1Bを用いることにより、窪み1dBの第3位置決め面1d3が、突起3cの第2端面3c2に接するため、基板固定部3に基板1Bが取り付けられた際、基板1Bの時計回り方向及び反時計回り方向への移動が抑制された状態で、凹部40への充填作業を実施できる。従って、基板1Bの周方向への位置ずれを気にすることなく、接着剤11の充填が可能になり、エンコーダ100の組立作業時間が短縮される。 When the substrate 1B shown in FIG. 5 is used, the third positioning surface 1d3 of the recess 1dB is in contact with the second end surface 3c2 of the protrusion 3c. Therefore, when the substrate 1B is attached to the substrate fixing portion 3, the timepiece of the substrate 1B The filling operation into the recess 40 can be performed in a state in which the movement in the rotation direction and the counterclockwise direction is suppressed. Therefore, the adhesive 11 can be filled without worrying about the positional displacement of the substrate 1B in the circumferential direction, and the assembly work time of the encoder 100 can be shortened.
 図6は実施の形態1の第3変形例に係るエンコーダに設けられる突起を示す図である。図6に示す突起3cAには、突起3cAの内側面3c3の周方向の中央に、凹部50が形成される。凹部50は、径方向の外側に向かって窪む窪みである。第1端面3c1は、第1位置決め面1d1に接する。突起3cAの内側面3c3は、第2位置決め面1d2に接する。突起3cAの第2端面3c2は、窪み1dの第3位置決め面1d3に接する。接着剤11は、凹部50を形作る壁面50Aと、第2位置決め面1d2との間の隙間aに設けられる。 FIG. 6 is a diagram showing protrusions provided on the encoder according to the third modification of the first embodiment. In the protrusion 3cA shown in FIG. 6, a recess 50 is formed at the center in the circumferential direction of the inner surface 3c3 of the protrusion 3cA. The recess 50 is a recess that is recessed outward in the radial direction. The first end surface 3c1 is in contact with the first positioning surface 1d1. The inner side surface 3c3 of the protrusion 3cA is in contact with the second positioning surface 1d2. The second end surface 3c2 of the protrusion 3cA is in contact with the third positioning surface 1d3 of the recess 1d. The adhesive 11 is provided in the gap a between the wall surface 50A that forms the recess 50 and the second positioning surface 1d2.
 図6に示される突起3cAを用いることにより、窪み1dの第3位置決め面1d3が、突起3cAの第2端面3c2に接するため、基板固定部3に基板1が取り付けられた際、基板1の時計回り方向及び反時計回り方向への移動が抑制された状態で、凹部50への充填作業を実施できる。従って、基板1の周方向への位置ずれを気にすることなく、接着剤11の充填が可能になり、エンコーダ100の組立作業時間が短縮される。 By using the projection 3cA shown in FIG. 6, the third positioning surface 1d3 of the recess 1d is in contact with the second end surface 3c2 of the projection 3cA. Therefore, when the substrate 1 is attached to the substrate fixing portion 3, The filling operation into the recess 50 can be performed in a state in which the movement in the rotation direction and the counterclockwise direction is suppressed. Therefore, the adhesive 11 can be filled without worrying about the displacement of the substrate 1 in the circumferential direction, and the assembly work time of the encoder 100 can be shortened.
 図7は実施の形態1の第4変形例に係るエンコーダに設けられる突起を示す図である。図7に示す突起3cBは、周方向における幅が、径方向の内側に向かって段階的に狭くなる形状である。突起3cBの第1端面3c1は、窪み1dの第1位置決め面1d1に接する。突起3cBの内側面3c3の一部は、窪み1dの第2位置決め面1d2に接する。 FIG. 7 is a diagram showing protrusions provided on the encoder according to the fourth modification of the first embodiment. The protrusion 3cB shown in FIG. 7 has a shape in which the width in the circumferential direction becomes gradually narrower toward the inside in the radial direction. The first end surface 3c1 of the protrusion 3cB is in contact with the first positioning surface 1d1 of the recess 1d. A part of the inner side surface 3c3 of the protrusion 3cB is in contact with the second positioning surface 1d2 of the recess 1d.
 接着剤11は、面10Aと第2端面3c2との間の隙間a1に設けられ、さらに面10Bと非接触面3c3Aとの間の隙間a2に設けられる。面10Aは、窪み1dを形作る壁面10の内、突起3cBの第2端面3c2と向き合う面である。非接触面3c3Aは、突起3cBの内側面3c3の内、窪み1dの第2位置決め面1d2と接していない面である。面10Bは、窪み1dを形作る壁面10の内、非接触面3c3Aと向き合う面である。 The adhesive 11 is provided in the gap a1 between the surface 10A and the second end surface 3c2, and further provided in the gap a2 between the surface 10B and the non-contact surface 3c3A. The surface 10A is a surface that faces the second end surface 3c2 of the protrusion 3cB in the wall surface 10 that forms the recess 1d. The non-contact surface 3c3A is a surface that is not in contact with the second positioning surface 1d2 of the recess 1d in the inner surface 3c3 of the protrusion 3cB. The surface 10B is a surface facing the non-contact surface 3c3A among the wall surfaces 10 forming the depression 1d.
 図7に示される突起3cBを用いることにより、突起3cBへの接着剤11の接触面積が、図2に示す突起3cへの接着剤11の接触面積よりも広くなるため、接着剤11が突起3cBから剥離され難くなる。従って、基板固定部3に対して基板1を、より一層強固に固定できる。 By using the protrusion 3cB shown in FIG. 7, the contact area of the adhesive 11 to the protrusion 3cB is larger than the contact area of the adhesive 11 to the protrusion 3c shown in FIG. It becomes difficult to peel from. Therefore, the substrate 1 can be more firmly fixed to the substrate fixing portion 3.
 図8は図2に示す基板と3つの突起との嵌め合い構造の変形例を示す図である。図8に示されるエンコーダ100では、3つの突起の内の第1突起3c-1の第1端面3c1は、3つの窪みの内、第1突起3c-1に対応する第1窪み1d-1の第1位置決め面1d1に接する。また図8に示されるエンコーダ100では、3つの突起の内の第2突起3c-2の第2端面3c2は、3つの窪みの内、第2突起3c-2に対応する第2窪み1d-2の第3位置決め面1d3に接する。また図8に示されるエンコーダ100では、3つの突起の内の第3突起3c-3の第1端面3c1及び第2端面3c2のそれぞれと向き合う位置に接着剤11が設けられる。 FIG. 8 is a view showing a modification of the fitting structure of the substrate and three protrusions shown in FIG. In the encoder 100 shown in FIG. 8, the first end face 3c1 of the first protrusion 3c-1 among the three protrusions is the first end 1d-1 corresponding to the first protrusion 3c-1 among the three recesses. It contacts the first positioning surface 1d1. In the encoder 100 shown in FIG. 8, the second end surface 3c2 of the second protrusion 3c-2 among the three protrusions is a second recess 1d-2 corresponding to the second protrusion 3c-2 among the three recesses. In contact with the third positioning surface 1d3. Further, in the encoder 100 shown in FIG. 8, the adhesive 11 is provided at a position facing each of the first end surface 3c1 and the second end surface 3c2 of the third protrusion 3c-3 among the three protrusions.
 図8に示されるエンコーダ100によれば、第1突起3c-1及び第2突起3c-2によって、基板1の時計回り方向及び反時計回り方向への移動が抑制された状態で、接着剤11の充填作業を実施できる。従って、基板1の周方向への位置ずれを気にすることなく、接着剤11の充填が可能になり、エンコーダ100の組立作業時間が短縮される。 According to the encoder 100 shown in FIG. 8, the adhesive 11 is in a state where the first protrusion 3c-1 and the second protrusion 3c-2 suppress the movement of the substrate 1 in the clockwise direction and the counterclockwise direction. Can be filled. Therefore, the adhesive 11 can be filled without worrying about the displacement of the substrate 1 in the circumferential direction, and the assembly work time of the encoder 100 can be shortened.
 図9は図2に示す突起の変形例を示す図である。図9に示す突起300には、軸方向の先端部に傾斜面70が形成されている。傾斜面70は、基板1の基板外周部1cを基板固定部3の径方向中心に向けて案内する機能を有する。傾斜面70を設けることによって、3つの突起3cで囲まれる空間に基板1が挿入されるとき、突起3cの先端部に基板1が引っ掛かり難くなり、エンコーダ100の組立作業が容易化される。 FIG. 9 is a view showing a modification of the protrusion shown in FIG. In the protrusion 300 shown in FIG. 9, an inclined surface 70 is formed at the tip in the axial direction. The inclined surface 70 has a function of guiding the substrate outer peripheral portion 1 c of the substrate 1 toward the radial center of the substrate fixing portion 3. By providing the inclined surface 70, when the substrate 1 is inserted into the space surrounded by the three protrusions 3c, the substrate 1 is not easily caught on the tip of the protrusion 3c, and the assembly work of the encoder 100 is facilitated.
実施の形態2.
 図10は実施の形態2に係るサーボモータの外観図である。図10に示すサーボモータ200は、例えばマシニングセンタ、NC旋盤、レ-ザ加工機、放電加工機などの工作機械に用いられるモータである。サーボモータ200は、モータ150と実施の形態1に係るエンコーダ100とを備える。モータ150は、ケース301と、ケース301の端部に設けられるブラケット8と、ケース301の内部に設けられ不図示のロータと、ロータに設けられるシャフト302とを備える。サーボモータ200では、実施の形態1のエンコーダ100が用いられるため、基板固定部3及び基板1の直径が小さくなり、それに伴ってカバー5の直径が小さくなるため、サーボモータ200全体の更なる小型化を図ることができる。
Embodiment 2. FIG.
FIG. 10 is an external view of a servo motor according to the second embodiment. A servo motor 200 shown in FIG. 10 is a motor used in a machine tool such as a machining center, an NC lathe, a laser machine, an electric discharge machine, or the like. Servo motor 200 includes motor 150 and encoder 100 according to the first embodiment. The motor 150 includes a case 301, a bracket 8 provided at an end of the case 301, a rotor (not shown) provided in the case 301, and a shaft 302 provided in the rotor. In the servo motor 200, since the encoder 100 of the first embodiment is used, the diameters of the substrate fixing portion 3 and the substrate 1 are reduced, and the diameter of the cover 5 is accordingly reduced, so that the servo motor 200 as a whole can be further reduced in size. Can be achieved.
 なお、本実施の形態では、基板1への突起3cの固定部材として接着剤11が利用されているが、固定部材は、基板1に突起3cを固定できる部材であれば、接着剤11に限定されず、例えば熱によって粘性が大きく変化する半田でもよいし、外力が加わると形状が変化するばね、ゴムなどの弾性体でもよい。 In the present embodiment, the adhesive 11 is used as a fixing member for the protrusion 3 c to the substrate 1. However, the fixing member is limited to the adhesive 11 as long as it is a member that can fix the protrusion 3 c to the substrate 1. For example, it may be a solder whose viscosity changes greatly by heat, or may be an elastic body such as a spring or rubber whose shape changes when an external force is applied.
 以上の実施の形態に示した構成は、本発明の内容の一例を示すものであり、別の公知の技術と組み合わせることも可能であるし、本発明の要旨を逸脱しない範囲で、構成の一部を省略、変更することも可能である。 The configuration described in the above embodiment shows an example of the contents of the present invention, and can be combined with another known technique, and can be combined with other configurations without departing from the gist of the present invention. It is also possible to omit or change the part.
 1,1A,1B 基板、1a 第1基板面、1b 第2基板面、1c 基板外周部、1d,1dA,1dB 窪み、1d1 第1位置決め面、1d2 第2位置決め面、1d3 第3位置決め面、2 電子部品、3 基板固定部、3a 端部、3b 外周部、3c,3cA,3cB,300 突起、3c-1 第1突起、3c-2 第2突起、3c-3 第3突起、3c1 第1端面、3c2 第2端面、3c3 内側面、3c3A 非接触面、3c4 先端部、5 カバー、5a 底部、5b 円筒部、7 ねじ、8 ブラケット、10,40A,50A 壁面、10A 面、11 接着剤、31 角部、40,50 凹部、70 傾斜面、100 エンコーダ、150,200 サーボモータ、301 ケース、302 シャフト、a,a1,a2 隙間。 1, 1A, 1B substrate, 1a first substrate surface, 1b second substrate surface, 1c substrate outer peripheral portion, 1d, 1dA, 1dB depression, 1d1, first positioning surface, 1d2, second positioning surface, 1d3, third positioning surface, 2 Electronic component, 3 substrate fixing part, 3a end part, 3b outer peripheral part, 3c, 3cA, 3cB, 300 protrusion, 3c-1 first protrusion, 3c-2 second protrusion, 3c-3 third protrusion, 3c1 first end face 3c2, second end surface, 3c3 inner surface, 3c3A non-contact surface, 3c4 tip, 5 cover, 5a bottom, 5b cylinder, 7 screws, 8 bracket, 10, 40A, 50A wall, 10A surface, 11 adhesive, 31 Corner, 40, 50 recess, 70 inclined surface, 100 encoder, 150, 200 servo motor, 301 case, 302 shaft, a a1, a2 gap.

Claims (10)

  1.  円筒形状の基板固定部と、
     前記基板固定部の軸方向の端部と前記基板固定部の外周部とが成す角部に設けられ、前記角部から前記軸方向に伸びる突起と、
     前記端部に接する基板面と、前記基板面を取り囲む基板外周部に形成され、前記基板外周部から前記基板固定部の径方向の内側に向かって窪んで前記突起が嵌まる窪みとを有する基板と、
     前記突起と前記窪みとの間に形成される隙間に設けられる固定部材と、
     を備え、
     前記窪みを形作る壁面は、
     前記基板固定部の周方向における前記突起の第1端面と、前記第1端面とは逆側の第2端面との何れか一方に接して、前記基板の前記周方向の位置を決める第1位置決め面と、
     前記径方向における前記突起の内側面に接して、前記基板の前記径方向の位置を決める第2位置決め面と、
     を備えることを特徴とするエンコーダ。
    A cylindrical substrate fixing part;
    A protrusion extending in the axial direction from the corner, provided at a corner formed by an end of the substrate fixing portion in the axial direction and an outer peripheral portion of the substrate fixing portion;
    A substrate having a substrate surface in contact with the end portion and a recess formed in an outer peripheral portion of the substrate surrounding the substrate surface and recessed from the outer periphery of the substrate toward the inner side in the radial direction of the substrate fixing portion. When,
    A fixing member provided in a gap formed between the protrusion and the depression;
    With
    The wall surface forming the depression is
    First positioning for determining the circumferential position of the substrate in contact with either the first end surface of the projection in the circumferential direction of the substrate fixing portion or the second end surface opposite to the first end surface Surface,
    A second positioning surface that is in contact with the inner surface of the protrusion in the radial direction and determines the radial position of the substrate;
    An encoder comprising:
  2.  前記第1端面は、前記第1位置決め面に接し、
     前記隙間は、前記第2端面と、前記窪みを形作る壁面の内、前記第2端面と向き合う面との間に形成される
     ことを特徴とする請求項1に記載のエンコーダ。
    The first end surface is in contact with the first positioning surface;
    The encoder according to claim 1, wherein the gap is formed between the second end surface and a surface facing the second end surface among the wall surfaces forming the depression.
  3.  前記窪みは、前記窪みを形作る壁面の前記周方向における幅が、前記径方向の内側に向かって段階的に狭くなる形状であり、
     前記隙間は、
     前記第2端面と、前記窪みを形作る壁面の内、前記第2端面と向き合う面との間に形成されると共に、
     前記内側面の内、前記第2位置決め面と接していない非接触面と、前記窪みを形作る壁面の内、前記非接触面と向き合う面との間に形成される
     ことを特徴とする請求項1に記載のエンコーダ。
    The depression is a shape in which the width in the circumferential direction of the wall surface forming the depression is gradually reduced toward the inside in the radial direction,
    The gap is
    Formed between the second end surface and a surface facing the second end surface among the wall surfaces forming the depression,
    The non-contact surface that is not in contact with the second positioning surface among the inner side surfaces and a surface that faces the non-contact surface among the wall surfaces that form the depressions. Encoder described in.
  4.  前記第2位置決め面には、前記径方向の内側に向かって窪む凹部が形成され、
     前記第2端面は、前記窪みを形作る壁面の内、前記周方向における前記第1位置決め面とは逆側に設けられる第3位置決め面に接し、
     前記隙間は、前記凹部を形作る壁面と、前記内側面との間に形成される
     ことを特徴とする請求項1に記載のエンコーダ。
    The second positioning surface is formed with a recess that is recessed toward the inside in the radial direction,
    The second end surface is in contact with a third positioning surface provided on a side opposite to the first positioning surface in the circumferential direction among the wall surfaces forming the depression,
    The encoder according to claim 1, wherein the gap is formed between a wall surface that forms the recess and the inner surface.
  5.  前記内側面には、前記径方向の外側に向かって窪む凹部が形成され、
     前記第2端面は、前記窪みを形作る壁面の内、前記周方向における前記第1位置決め面とは逆側に設けられる第3位置決め面に接し、
     前記隙間は、前記凹部を形作る壁面と、前記第2位置決め面との間に形成される
     ことを特徴とする請求項1に記載のエンコーダ。
    The inner surface is formed with a recess that is recessed toward the outside in the radial direction,
    The second end surface is in contact with a third positioning surface provided on a side opposite to the first positioning surface in the circumferential direction among the wall surfaces forming the depression,
    The encoder according to claim 1, wherein the gap is formed between a wall surface that forms the recess and the second positioning surface.
  6.  前記突起は、前記周方向における幅が、前記径方向の内側に向かって段階的に狭くなる形状であり、
     前記隙間は、
     前記第2端面と、前記窪みを形作る壁面の内、前記第2端面と向き合う面との間に形成されると共に、
     前記内側面の内、前記第2位置決め面と接していない非接触面と、前記窪みを形作る壁面の内、前記非接触面と向き合う面との間に形成される
     ことを特徴とする請求項1に記載のエンコーダ。
    The protrusion has a shape in which the width in the circumferential direction becomes gradually narrower toward the inside in the radial direction,
    The gap is
    Formed between the second end surface and a surface facing the second end surface among the wall surfaces forming the depression,
    The non-contact surface that is not in contact with the second positioning surface among the inner side surfaces and a surface that faces the non-contact surface among the wall surfaces that form the depressions. Encoder described in.
  7.  前記基板固定部には、前記突起が3つ設けられ、
     3つの前記突起は、前記周方向に互いに離れて配列され、
     前記基板には、3つの前記突起に対応する前記窪みが3つ設けられ、
     3つの前記窪みは、前記周方向に互いに離れて配列される
     ことを特徴とする請求項1から6の何れか一項に記載のエンコーダ。
    The substrate fixing portion is provided with three protrusions,
    The three protrusions are arranged away from each other in the circumferential direction,
    The substrate is provided with three recesses corresponding to the three protrusions,
    The encoder according to any one of claims 1 to 6, wherein the three recesses are arranged apart from each other in the circumferential direction.
  8.  3つの前記突起の内の第1突起の前記第1端面は、
     3つの前記窪みの内、前記第1突起に対応する第1窪みの前記第1位置決め面に接し、
     3つの前記突起の内の第2突起の前記第2端面は、
     3つの前記窪みの内、前記第2突起に対応する第2窪みの前記第1位置決め面とは逆側に設けられる第3位置決め面に接する
     ことを特徴とする請求項7に記載のエンコーダ。
    The first end surface of the first protrusion among the three protrusions is
    Of the three depressions, the first positioning surface of the first depression corresponding to the first protrusion is in contact with the first depression,
    Of the three protrusions, the second end face of the second protrusion is
    The encoder according to claim 7, wherein the third positioning surface provided on the opposite side to the first positioning surface of the second recess corresponding to the second protrusion among the three recesses is in contact with the third positioning surface.
  9.  前記突起の前記軸方向の先端部には、前記基板の外周部を前記基板固定部の径方向中心に向けて案内する傾斜面が形成されることを特徴とする請求項1から8の何れか一項に記載のエンコーダ。 9. The inclined surface for guiding the outer peripheral portion of the substrate toward the radial center of the substrate fixing portion is formed at the tip end portion of the projection in the axial direction. The encoder according to one item.
  10.  請求項1から9の何れか一項に記載のエンコーダと、モータとを備えることを特徴とするサーボモータ。 A servomotor comprising the encoder according to any one of claims 1 to 9 and a motor.
PCT/JP2018/022433 2018-06-12 2018-06-12 Encoder and servomotor WO2019239488A1 (en)

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JP2018563638A JP6494896B1 (en) 2018-06-12 2018-06-12 Encoder and servo motor
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