WO2019238116A1 - 电动阀 - Google Patents

电动阀 Download PDF

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Publication number
WO2019238116A1
WO2019238116A1 PCT/CN2019/091238 CN2019091238W WO2019238116A1 WO 2019238116 A1 WO2019238116 A1 WO 2019238116A1 CN 2019091238 W CN2019091238 W CN 2019091238W WO 2019238116 A1 WO2019238116 A1 WO 2019238116A1
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WO
WIPO (PCT)
Prior art keywords
pins
side wall
group
circuit board
casing
Prior art date
Application number
PCT/CN2019/091238
Other languages
English (en)
French (fr)
Inventor
张荣荣
查达朝
陆颖翀
周磊
Original Assignee
杭州三花研究院有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 杭州三花研究院有限公司 filed Critical 杭州三花研究院有限公司
Priority to US17/252,477 priority Critical patent/US11619317B2/en
Priority to EP19820208.7A priority patent/EP3809027A4/en
Publication of WO2019238116A1 publication Critical patent/WO2019238116A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/10Welded housings
    • F16K27/102Welded housings for lift-valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/50Mechanical actuating means with screw-spindle or internally threaded actuating means
    • F16K31/508Mechanical actuating means with screw-spindle or internally threaded actuating means the actuating element being rotatable, non-rising, and driving a non-rotatable axially-sliding element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K24/00Devices, e.g. valves, for venting or aerating enclosures
    • F16K24/04Devices, e.g. valves, for venting or aerating enclosures for venting only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • F16K27/029Electromagnetically actuated valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0644One-way valve
    • F16K31/0655Lift valves
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30Structural association with control circuits or drive circuits
    • H02K11/33Drive circuits, e.g. power electronics
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/10Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/12Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
    • H02K5/128Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas using air-gap sleeves or air-gap discs
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2205/00Specific aspects not provided for in the other groups of this subclass relating to casings, enclosures, supports
    • H02K2205/09Machines characterised by drain passages or by venting, breathing or pressure compensating means
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2211/00Specific aspects not provided for in the other groups of this subclass relating to measuring or protective devices or electric components
    • H02K2211/03Machines characterised by circuit boards, e.g. pcb
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/06Means for converting reciprocating motion into rotary motion or vice versa

Definitions

  • the present disclosure relates to the technical field of fluid control, for example, to an electric valve.
  • the electric valve includes at least a circuit board assembly.
  • the circuit board assembly In order to prevent the circuit board assembly from being corroded, the circuit board assembly needs to be sealed.
  • the circuit board assembly is usually set in a box body, and the circuit board assembly is connected to the box body by welding or threads. The assembly process of circuit board components is relatively complicated.
  • the present disclosure provides an electric valve capable of improving the working environment of a circuit board assembly.
  • An embodiment provides an electric valve, including: a rotor; a stator assembly located outside the rotor, the stator assembly including a coil assembly; a sleeve provided to isolate the stator assembly and the rotor
  • a valve assembly which is arranged to be partially placed in the sleeve, the valve assembly includes a valve core; a box body and a circuit board assembly, the box body has a cavity, and the circuit board assembly is housed in the housing Said cavity, said box body is located on one side of said rotor; and a valve port is located below said stator assembly and said rotor; wherein said rotor is arranged to drive said valve core closer to or away from said valve Mouth movement; the electric valve further includes a waterproof and breathable membrane, the box body includes a communication channel, the waterproof and breathable membrane includes a fixed connection portion and a ventilation portion, the fixed connection portion is provided around the ventilation portion, and the fixed connection The part is fixedly disposed with the box body, and the cavity is provided with gas communication with the
  • FIG. 1 is a perspective structural schematic view of a first implementation manner of an electric valve according to an embodiment
  • FIG. 2 is a schematic sectional structural view of the electric valve in FIG. 1 from a perspective;
  • FIG. 3 is a schematic structural view of the electric valve in FIG. 1 after a second housing and a circuit board assembly are removed;
  • FIG. 4 is a schematic structural view of the electric valve in FIG. 1 with a second perspective removed;
  • FIG. 5 is an enlarged schematic view of the structure at A in FIG. 2;
  • FIG. 6 is a schematic cross-sectional structure diagram of the stator assembly of FIG. 1;
  • FIG. 7 is a structural schematic view of a combined structure of a stator assembly and a first housing from a perspective;
  • FIG. 8 is a schematic structural diagram of a first pin in FIG. 7;
  • FIG. 9 is a schematic structural diagram of a fourth pin in FIG. 7;
  • FIG. 10 is a schematic front structural diagram of FIG. 7;
  • FIG. 11 is a schematic structural diagram of an eighth pin in FIG. 7;
  • FIG. 12 is an enlarged schematic view of the structure of part B in FIG. 7; FIG.
  • FIG. 13 is a schematic view from another perspective of a combined structure of a stator assembly and a first housing;
  • FIG. 14 is an enlarged schematic view of a structure of a portion C in FIG. 13;
  • 15 is a front structural schematic view of a combined structure of a circuit board assembly, a stator assembly, and a first housing;
  • 16 is a schematic structural diagram of a first embodiment of a box body
  • FIG. 17 is an exploded schematic view of the first casing and the second casing in FIG. 16;
  • FIG. 18 is a schematic structural diagram of the second casing from a perspective of FIG. 16; FIG.
  • FIG. 19 is a schematic structural view of the second casing in another perspective of FIG. 16; FIG.
  • FIG. 20 is a schematic cross-sectional structure diagram of the second casing in FIG. 17;
  • 21 is a schematic structural diagram of a second embodiment of a box body
  • FIG. 22 is an exploded schematic view of the first casing and the second casing in FIG. 21;
  • FIG. 23 is a schematic diagram of an exploded structure of the second casing in FIG. 22;
  • FIG. 24 is a schematic cross-sectional structure diagram of the second casing in FIG. 22.
  • the electric valve in this embodiment is mainly used in a refrigeration system, and is specifically used in a flow control watershed, which can adjust the flow of the working medium in the refrigeration system.
  • the electric valve 100 includes a stator assembly 110, a rotor 120, a circuit board assembly 130, a bushing 140, a valve body 150, and a valve assembly; wherein the stator assembly 110 includes a coil assembly 1101 and a coil bobbin 1102, and a coil bobbin 1102 Provides support for the winding of the coil assembly 1101.
  • the valve assembly includes a valve core 160 and a transmission device 170.
  • the valve body 150 has a first flow passage and a second flow passage. The first flow passage and the second flow passage communicate through a valve port 1501.
  • the valve The port 1501 may be formed on the valve body 150 or a component having the valve port 1501 and the valve body 150 are fixedly arranged.
  • the valve seat 1502 with the valve port 1501 is fixedly arranged with the valve body 150, which facilitates the processing of the valve port;
  • the stator assembly 110 is disposed on the outer periphery of the rotor 120, and the sleeve 140 isolates the stator assembly 110 and the rotor 120, that is, the stator assembly 110 is disposed outside the sleeve 140, the rotor 120 is disposed inside the sleeve 140, and the coil assembly of the stator assembly 110 1101 and the circuit board assembly 130 are electrically connected, and a predetermined time sequence of current is passed to the coil assembly 1101.
  • the rotor 120 rotates in an excitation magnetic field generated by the stator assembly 110, and the rotation of the rotor 120 passes
  • the transmission 170 is converted into the axial movement of the valve core 160, and the rotor 120 can drive the valve core 160 to move, and the valve core 160 can move relatively close to or away from the valve port 1501, so that the flow cross-sectional area of the valve port 1501 changes, thereby making the first channel
  • the communication cross-sectional area with the second channel changes, thereby adjusting the flow rate of the system in which the electric valve 100 is located.
  • the electric valve 100 further includes a box body 180 including a cavity 3, and the circuit board assembly 130 is received in the cavity 3, so that the circuit board assembly can be reduced from external corrosion.
  • the box body 180 includes a first casing 1 and a second casing 2.
  • the first casing 1 includes a bottom wall 11 and a side wall, and the side wall extends from the bottom wall 11 to one side.
  • the wall includes a first side wall 111, a second side wall 112, a third side wall 113, and a fourth side wall 114.
  • the first side wall 111 and the third side wall 113 are opposite to each other, and the second side wall 112 and the fourth side wall 112
  • the side walls 114 are oppositely disposed, and the first casing 1 and the second casing 2 are connected to form a cavity 3, and the circuit board assembly 130 is accommodated in the cavity 3.
  • the first casing 1 and the second casing 2 are injection-molded, in which the second casing 2 is injection-molded, the first casing 1 is injection-molded by using the pin 4 as an insert, the first casing 1 and the stator assembly 110 are fixed by welding, and the first casing 1 and the The second housing 2 is fixed by welding, such as laser welding or ultrasonic welding.
  • the stator assembly 110 has a connection limiting portion 1103.
  • the connection limiting portion 1103 is formed by protruding outward from the stator assembly 110 body.
  • the connection limiting portion 1103 and the injection molding insulation of the stator assembly 110 are formed.
  • the bottom wall 11 of the first casing 1 is provided with an opening 1111 (as shown in FIG. 17 and FIG.
  • connection limiting portion 1103 extends into the cavity 3 through the opening 1111 of the bottom wall 11.
  • the connection limiting portion 1103 are fixed by welding, and the welding method includes ultrasonic welding; in this embodiment, the connection limiting portion 1103 includes a stepped portion 1106, a second protruding portion 1104, and a third protruding portion 1105, and the second protruding portion
  • the portion 1104 and the third protruding portion 1105 are located on the top of the stepped portion 1106.
  • the stepped portion 1106 is in contact with the outside of the first casing 1 and is limited.
  • the stepped portion 1106 is fixed to the outer periphery of the first casing 1 by welding and sealed.
  • the first housing 1 includes a welding rib 12 and a first abutting surface 13.
  • the first abutting surface 13 is disposed on the outer periphery of the welding rib 12; the welding rib 12 and the first abutting surface 13 are disposed on the first side wall. 111, the top of the second side wall 112, the third side wall 113, and the fourth side wall 114; in conjunction with FIG. 3, FIG. 5 and FIG.
  • the second housing 2 includes an outer edge portion 201, a first limiting rib 202, and The overflow groove 203 is formed between the outer edge portion 201 and the first limiting rib 202.
  • the welding rib 12 is located in the overflow groove 203.
  • a limiting rib 202 is located on the outside of the side wall of the second casing 2 in contact with the inside of the second casing 2 to restrict the second casing 2 from moving relative to the first casing 1 in the lateral direction.
  • the first casing 1 and the first casing 1 The two shells 2 are positioned and docked, and the welding ribs 12 are melted by laser, and the first shell 1 and the second shell 2 are pressed.
  • the first housing 1 is first fixed to the connection limiting portion 1103 by ultrasonic welding, and then the circuit board assembly 130 and the pin 4 are assembled, and the first housing 1 and the second housing 2 are welded by laser.
  • the first housing 1 and the connection limiting portion 1103 may also be laser welded, and the first housing 1 and the second housing 2 may also be laser welded.
  • the first housing The housing 1 and the connection limiting portion 1103 may be ultrasonically welded as required, and the first housing 1 and the second housing 2 may also be ultrasound welded as required.
  • the first casing 1 may be injection-molded into the stator assembly 110 as a whole.
  • the first casing 1 may be formed by integrally injection-molding the insulation portion of the stator assembly 110, which is beneficial to improving the first casing 1 and the stator. Sealing between the components 110.
  • the box body 180 further includes a plug-in portion 115, which is integrally formed with the first housing 1, the plug-in portion 115 is formed with a plug-in cavity 1151, and an external plug is inserted into the plug-in cavity 1151 and Limiting the position with the plug-in part 115, the external signal extends into the plug-in cavity 1151 through the plug and is electrically connected with the pin 4.
  • the plug-in portion 115 is formed on the first side wall 111, and the plug-in portion 115 is formed integrally with the first side wall 111.
  • the electric valve 100 includes pins, and one end of all pins is connected to the circuit board assembly 130.
  • the pins in this embodiment are all crimp pins, and the pins are connected to the circuit board assembly 130 by press-fit technology. The connection is such that the connection of the pin to the circuit board assembly 130 does not require soldering.
  • the pins are divided into three groups according to different application scenarios of the pins, which are a first group of pins 41, a second group of pins 42, and a third group of pins 43, respectively.
  • the first group The pin 41 is fixedly disposed with the box body 180
  • the third group of pins 43 is fixedly disposed with the box body 180
  • the second group of pins 42 is fixedly disposed with the stator assembly 110
  • the first group of pins 41 is close to one side wall of the box body 180
  • the third group of pins is located near the opposite side wall.
  • the second group of pins 42 is located between the first group of pins 41 and the third group of pins 43.
  • the first group of pins 41 is set to connect external signals.
  • the second group of pins 42 is provided to connect the stator assembly 110 and the circuit board assembly 130
  • the third group of pins 43 provides partial positioning or support for the circuit board assembly 130 to be supported on the box body 180.
  • the first group of pins 41 is disposed near the first side wall 111 of the box body 180, and the third group of pins 43 is disposed near the third side wall 113 of the box body 180.
  • the first group of pins 41 is injection-molded and fixed to the first side wall 111
  • the third group of pins 43 is injection-molded and fixed to the first housing 1.
  • the bottom wall 13 has an opening 1111
  • the stator assembly 110 includes a connection limiting portion 1103.
  • the group pin 42 is injection-molded and fixed to the connection limiting portion 1103.
  • the connection limiting portion 1103 extends into the cavity 3 through the opening 1111, and the connection limiting portion 1103 is welded and fixed to the first housing 1.
  • the first group of pins 41 includes a first crimping portion 415, a first connecting portion 416, and a first fixing portion 417.
  • the first fixing portion 416 and the first housing 1 are injection-molded and fixed.
  • the first crimping portion 415 has a first A needle eye 414.
  • the circuit board assembly 130 includes a first group of connection holes.
  • the first group of connection holes includes a first connection hole, a second connection hole, and a third connection hole.
  • the first press-fitting portion 415 is pressed into the first connection hole group and is connected to the circuit board assembly. 130 ⁇ ⁇ 130 electrical connections.
  • the first group of pins 41 includes a first pin 411, a second pin 412, and a third pin 413.
  • the first pin 411, the second pin 412, and the third pin 413 are located at the same row and spaced apart.
  • the structures of the first pin 411, the second pin 412, and the third pin 413 are the same.
  • the first pin 411 is described below as an example. Referring to FIG. 8, the first pin 411 includes a first crimping portion 415, A connecting portion 416 and a first fixing portion 417.
  • the first connecting portion 416 is disposed substantially perpendicular to the first press-fitting portion 415, and the first fixing portion 417 connects the first connecting portion 416 and the first press-fitting portion 415;
  • the mounting portion 415 has a first eye 414, so that when the first press-fitting portion 415 and the circuit board assembly 130 are press-fitted, the first press-fitting portion 415 can have a certain amount of elastic deformation, which is advantageous for assembly, and will not cause a problem due to the circuit board.
  • the module 130 is damaged due to press fitting.
  • the first connecting portion 416 extends into the plug-in cavity 1151 of the plug-in portion 115, the cavity 3 into which the first press-fitting portion 415 extends, and the circuit board assembly 130 and the first press-fitting portion 415 are fixed and electrically connected, Part of the first fixing portion 417 is fixed to the first casing 1 by injection molding.
  • the circuit board assembly 130 has a first through-hole, a second through-hole, and a third through-hole.
  • the first press-fitting portion 415 is pressed into the first through-hole, so that the first pin 411 and the circuit board assembly 130 do not need to be soldered.
  • the two pins 412 are pressed into the corresponding second through holes, and the third pins 413 are pressed into the corresponding third through holes.
  • the three pins are connected to the circuit board assembly 130, and relatively ordinary pins can be used. Eliminates the soldering step, eliminating the need for solder paste and flux, eliminating pollution sources from the source, and simple press fitting, which is helpful to simplify the assembly process of circuit board components, and can shorten the processing time of electric valve 100; meanwhile, for the circuit
  • the board assembly 130 and the first group of pins 41 also play a supporting and fixing role, reducing the loosening of the circuit board assembly 130 due to vibration, making the structure relatively stable and improving the reliability of the system.
  • the first fixing portion 417 of the first pin 411 is set at a predetermined distance from the bottom wall 11 of the first housing 1.
  • the bottom wall 11 of the first housing 1 protrudes toward the cavity 3 of the first housing 1 to form a first protrusion 18, and the first protrusion 18 is injection-molded and covered with a first group of plugs.
  • the needle 41, the first fixing portion 417, and the first protruding portion 18 are injection-molded and fixed.
  • the first housing corresponds to the first protruding portion 18 and has a recessed portion 19.
  • the outside of the first casing 1 is recessed toward the inner cavity of the first casing 1, so that the first casing 1 shrinks uniformly after being shaped, and reduces the deformation of the first casing 1.
  • the second group of pins 42 includes a second pressing portion 426, a second connecting portion 427, and a second fixing portion 428.
  • the second fixing portion 428 is injection-molded and fixed to the first housing 1.
  • the mounting portion 426 has a second pin eye 425.
  • the circuit board assembly 130 includes a second group of connection holes.
  • the second group of connection holes includes a fourth connection hole, a fifth connection hole, a sixth connection hole, a seventh connection hole, and a second press-fit. The portion 426 is pressed into the second connection hole and is electrically connected to the circuit board assembly 130.
  • the second group of pins 42 includes a fourth pin 421, a fifth pin 422, a sixth pin 423, and a seventh pin 424, wherein the fourth pin 421, the fifth pin 422, and the second protruding portion 1104 is fixed by injection molding, the sixth pin 423 and the seventh pin 424 and the third protruding portion 1105 are fixed by injection molding, and the second protruding portion 1104 and the third protruding portion 1105 are separated by a predetermined distance.
  • the structure of each of the pins in the second group of pins 42 is the same. The following uses the fourth pin 421 as an example. Referring to FIG.
  • the fourth pin 421 includes a second crimping portion 426, The second connecting portion 427 and the second fixing portion 428, wherein the second connecting portion 427 and the second fixing portion 428 are disposed substantially perpendicularly, the second fixing portion 428 and the second pressing portion 426 are located on the same plane, and the second pressing portion 427 It has a second pin eye 425, so that when the second press-fitting portion 426 and the circuit board assembly 130 are press-fitted, the second press-fitting portion 426 can have an elastic deformation amount, which is advantageous for assembly, and will not cause the circuit board assembly 130 to be caused by press-fitting. damage.
  • the circuit board assembly 130 has a fourth through hole, and the second press-fitting portion 426 presses the fourth through hole to limit the position of the circuit board assembly 130 and can be electrically connected to the circuit board assembly 130.
  • the second connection portion 427 It is fixed and electrically connected to the coil component 1101, and the second fixing portion 428 and the connection limiting portion 1103 are fixed by an injection molding process.
  • the second connection portion 427 and the second fixing portion 428 are both wrapped by the second protruding portion 1104, the second connection portion 427 is electrically connected to the coil component 1101, and the second connection portion is connected to the coil skeleton 1102 in a limited position.
  • the second connecting portion 427 is fixedly connected through the injection molding portion; at the same time, the fifth pin 422, the sixth pin 423, and the seventh pin 424 are also pressed into the fifth through hole and the sixth of the corresponding circuit board assembly 130.
  • Through-hole and seventh through-hole In this way, compared with ordinary pins, the soldering step can be omitted, thus eliminating the need for solder paste and flux, etc., eliminating pollution sources from the source, and simple press-fitting, which is helpful to simplify the circuit.
  • the assembly process of the board assembly can shorten the processing time of the electric valve 100; at the same time, it supports and fixes the circuit board assembly 130, making the structure relatively stable and improving the reliability of the system.
  • the second group of pins is not limited to four, and may be five or six.
  • the plug-in portion 115 is disposed on the first side wall 111 of the first casing 1
  • the first group of pins 41 is disposed near the first side wall 111 of the first casing 1
  • the third group of pins 43 is disposed near A third side wall 113 opposite to the first side wall 111 is provided
  • a third group of pins 43 is provided to limit or position the circuit board assembly 130
  • a second group of pins 42 is provided to the first group of pins 41 and the first
  • the circuit board assembly 130 forms three supports and is more stable.
  • the third group of pins 41 includes a third crimping portion 434 and a third fixing portion 435, the third crimping portion 434 has a third pin eye 433, and the circuit board assembly 130 includes a third group of connections.
  • the third group of connection holes includes an eighth connection hole and a ninth connection hole.
  • the third press-fitting portion 434 is pressed into the third group of connection holes and is fixedly connected to the circuit board assembly 130.
  • the third group of pins 43 includes an eighth pin 431 and a ninth pin 432.
  • the eighth pin 431 is disposed near a corner formed by the second side wall 112 and the third side wall 113, and the ninth pin 432 is close to the third The corners formed by the side wall 113 and the fourth side wall 114 are arranged.
  • the structure of each of the pins of the third group of pins 43 is the same.
  • the eighth pin 431 is taken as an example below. See FIG. 11 and the eighth pin 431 It includes a third press-fitting portion 434 and a third fixing portion 435.
  • the third press-fitting portion 434 and the third fixing portion 435 are on the same plane.
  • the third press-fitting portion 434 has a third eyelet 433.
  • the third press-fitting portion 434 may have an elastic deformation amount, which is advantageous for assembly, and does not cause damage to the circuit board assembly due to press-fitting; the circuit board assembly 130 has an eighth connection hole, and the third The press-fitting portion 434 is press-fitted into the eighth connection hole and connected to the circuit board assembly 130.
  • the third fixing portion 435 is injection-molded and fixed to the first case 1.
  • the box body includes a plurality of abutments 15 and the plurality of abutments include a first abutment 151.
  • the second abutment 152, the third abutment 153, the fourth abutment 154, part of the third fixing portion 435 and at least The sub-base 15 is injection-molded or fixedly connected.
  • a portion of the third fixing portion 435 is injection-molded or fixedly connected to the first base 151.
  • the eighth pin 431 further includes an anti-detachment portion 437. After the eighth pin 431 is injection-molded with the first housing 1 in the annular groove formed on the third fixing portion 435, the first housing 1 partially enters the annular groove to prevent the eighth pin 431 from falling off.
  • the ninth pin 432 is pressed into the ninth connection hole of the corresponding circuit board assembly 130, which supports and fixes the circuit board assembly 130 far from the first side wall 111, making the structure relatively stable and improving the system. Reliability.
  • the pins of this embodiment include, but are not limited to, the above-mentioned nine pins, which can be appropriately increased or decreased as required.
  • the third group of pins 43 includes but is not limited to the eighth pin and the ninth pin, which can be near the first side.
  • the pins at the corners of the wall 111 increase the pins that support and fix the structure, making the structure more stable, which can improve the stability of the force during press-fit, which is conducive to simplifying the assembly process of circuit board components and improving system reliability.
  • the third group of pins 43 may also be one and is configured to support the circuit board assembly 130.
  • the circuit board assembly 130 and the pins are fixed by press-fitting to a limited position, which does not require soldering, effectively reduces solder impurities, facilitates the cleanliness of the box body, and improves the working environment of the circuit board assembly.
  • the third group of pins 43 may not have a third pin eye.
  • the third group of pins 43 is provided to make the circuit board assembly 130 be more uniformly stressed during press-fitting.
  • the third group of pins 41 may not be provided, but the first group of pins 41 and the second group of pins 42 may be symmetrically arranged, and the force may be more uniform when the circuit board assembly 130 is pressed.
  • the third group of pins 41 may be set to ground.
  • the lead from the fixed end of the third group of pins 43 and the first housing 1 is connected to the yoke of the stator assembly 110 through the third group.
  • the pins 43 realize the electrical connection between the ground terminal of the circuit board assembly 130 and the yoke of the stator assembly 110, thereby improving the electromagnetic compatibility of the electric valve.
  • the third group of pins 43 electrically connects the circuit board assembly 130 and the valve body. 150.
  • the ground layer of the circuit board assembly 130 is connected to the valve body 150 to improve electromagnetic interference (EMC) interference of the circuit board assembly 130.
  • EMC electromagnetic interference
  • the circuit board assembly 130 is limited by the pin 4 and one end surface of the circuit board assembly 130 is limited by the abutment 15 integrally formed with the first housing 1.
  • the height of the abutment 15 is relatively larger than the first
  • the heights of the protruding portions 18, the second protruding portions 1104, and the third protruding portions 1105 are beneficial to fully connect the circuit board assembly 130 and the pins 4.
  • the first housing 1 includes a base 15, and the base 5 protrudes from the bottom wall 11 of the box 180.
  • the base 15 includes a limiting portion 16.
  • the base 15 is divided into a first base 151, a second base 152, a third base 153, and a fourth base 154 according to different positions, and the first base 151 and the second base 152 are close to the third side wall 113.
  • the first base 151 is located near the second sidewall 112
  • the second base 152 is located near the fourth sidewall 114
  • the third base 153 and the fourth base 154 are located near the first sidewall 111
  • the stage 153 is disposed near the fourth side wall 114
  • the fourth base 154 is disposed near the second side wall 112.
  • the structure of the first base 151 and the second base 152 is the same, and the third base 153 and the fourth base 154 are provided.
  • the first base 151 includes a limiting portion 16 and a first columnar portion 1511.
  • the limiting portion 16 includes a first limiting portion 161 and a second limiting portion 162.
  • the positioning portion 162 is set at a predetermined distance.
  • the plane on which the upper end of the first positioning portion 161 is located and the plane on which the upper end of the second positioning portion 162 is located are located on the same plane.
  • the first columnar portion 1511 and the first positioning portion 161 and the second The limiting portion 162 is connected.
  • the third fixing portion 435 of the eighth pin 431 is injection-molded and fixed to the first columnar portion 1511.
  • the first columnar portion 1511 covers a portion of the third fixing portion 435.
  • the plane on which the upper end of the first columnar portion 1511 is located is opposite. Lower than the plane on which the upper end of the first limiting portion 161 is located, the top end of the eighth pin 431 is relatively higher than the plane on which the first limiting portion 161 is located.
  • the first limiting portion 161 and the second limiting portion 162 can abut the lower end surface of the circuit board assembly 130, thereby limiting the circuit board assembly 130 to continue to move toward the bottom wall 11 of the first housing 1, and at the same time, the first columnar portion 1511 covers the preset length of the eighth pin 431, which is helpful to improve the connection strength of the eighth pin 431
  • the second abutment 152 has the same structure as the first abutment 151, and includes a limiting portion and a second columnar portion.
  • the limiting portion includes a third limiting portion. And the fourth limiting portion.
  • the plane on which the upper end of the second columnar portion is located is relatively lower than the plane on which the upper end of the third limiting portion is located.
  • the ninth pin 432 and the second columnar portion of the second base 152 are injection-molded and fixed. The positional relationship is the same as the positional relationship of the eighth pin, and will not be described again.
  • the third base 153 includes a fifth limit portion 165 and a sixth limit portion 166, and the fifth limit portion 165 and the sixth limit portion 166 are set at a preset distance, and the circuit board assembly 130 After assembly, the lower end surface of the circuit board assembly 130 is in contact with the fifth limiting portion 165 and the sixth limiting portion 166, limiting the circuit board assembly 130 to continue to move toward the bottom wall 11 of the first housing 1; the fourth base 154
  • the structure is the same as that of the third base table 153, and the specific structures including the seventh limit portion, the eighth limit portion, the seventh limit portion, and the eighth limit portion will not be described again.
  • the first casing 1 is further provided with a guiding rib 17, which is disposed between the third base 153 and the sidewall of the first casing 1.
  • the guiding rib 17 is integrally formed with the sidewall of the first casing 1 to guide The height of the rib 17 is greater than the height of the third base 153.
  • the circuit board assembly 130 is provided with a notch 137 that cooperates with the guide rib 17, and the guide rib 17 partially extends into the notch 137.
  • the guide rib 17 is One is provided on the inner periphery of the third base 153.
  • the guide rib 17 is provided between the third base 153 and the side wall of the first case.
  • the guide rib 17 is provided on the inner side of the side wall of the first case 1.
  • the relative height of the guide ribs 17 is greater than the height of the third base 153, so that a guide is formed above the base 16.
  • the positioning is more accurate; of course, the guide rib 17 can also be provided inside the first base 151, the second base 152, and the fourth base 154; the circuit board assembly 130 is also provided with a notch 137 that cooperates with the guide rib 17 to guide
  • the rib 17 serves as the installation guide for the circuit board assembly 130, so that the circuit board assembly 130 can be more conveniently installed. Positioning and guidance during entry improves assembly efficiency and prevents misassembly of the assembly circuit board assembly 130.
  • the number of the guiding ribs 17 includes, but is not limited to, one, and may be appropriately increased as needed.
  • the first housing 1 further includes positioning ribs 14.
  • the positioning ribs 14 are integrally formed with the sidewall of the first housing 1.
  • the positioning ribs 14 are formed from the second sidewall 112 and the third sidewall. 113. At least one of the fourth side walls 114 is formed to protrude toward the cavity 3 of the first housing 1.
  • the circuit board assembly 130 is provided with a groove structure 136, and the positioning rib 14 partially extends into the groove structure 136, where the positioning The height of the rib 14 is greater than the height of the abutment 15.
  • the positioning rib 14 is divided into a first positioning rib 141, a second positioning rib 142, and a third positioning rib 143 according to different installation positions.
  • the first positioning rib 141 is provided on the second side wall 112. Inside, the second positioning rib 142 is provided inside the third side wall 113, and the third positioning rib 143 is provided inside the fourth side wall 114.
  • the positioning rib 14 protrudes from the side wall toward the cavity 3 of the first casing 1, and at the same time,
  • the circuit board assembly 130 is provided with the groove structure 136 which cooperates with the first positioning rib 141, the second positioning rib 142, and the third positioning rib 143. In one embodiment, the groove structure 136 may not be provided.
  • the circuit board The outer edge of the component 130 is in contact with the positioning rib 14.
  • the circuit board assembly 130 After the circuit board assembly 130 is installed, the circuit board assembly 130 is in abutment or clearance fit with the positioning ribs 14, which can better facilitate the guidance when the circuit board assembly 130 is installed, and ensure that the pin 4 and the through hole of the circuit board assembly 130 are aligned. It is installed to improve assembly efficiency.
  • the electric valve 100 of this embodiment is also designed with a waterproof and breathable membrane 5 and a communication channel.
  • the air in the cavity 3 of the box body 180 can be discharged from the cavity 3 through the waterproof and breathable membrane 5 and the communication channel.
  • the water vapor in the cavity 3 can also be discharged from the box 180 through the waterproof and breathable membrane 5 and the communication channel.
  • the waterproof and breathable membrane 5 can isolate the water vapor in the external air, so External water vapor cannot enter the cavity through the waterproof and breathable membrane 5, which can keep the internal environment of the cavity 3 relatively dry.
  • This can prevent condensation in the air in the cavity 3 with temperature changes in a relatively high humidity environment.
  • This phenomenon can prevent condensation from causing damage to the circuit board assembly 130 and the like, and can also ensure the relative balance of pressure inside and outside the box body 180, and can also isolate pollution particles in the outside air.
  • the waterproof and breathable film 5 includes a fixed connection portion 51 and a breathable portion 52.
  • the fixed connection portion 51 is provided around the breathable portion 52, and the fixed connection portion 51 and the box 180 are fixedly provided by pressing, welding or fixing glue.
  • the gas cannot communicate with the inside and outside of the cavity 3 through the fixed connection portion 51, and can only communicate with the inside and outside of the cavity 3 through the air-permeable portion 52 to prevent external water from entering the cavity 3 through the connection and fixed portion 51.
  • FIG. 16 shows a first embodiment of the box body 180.
  • the box body 180 includes a first case 1 and a second case 2, and the first case 1 and the second case 2 are fixedly connected by welding.
  • a connection between a casing 1 and a second casing 2 is provided in a sealed manner.
  • the first casing 1 is the same as the above first casing 1, which will not be described in detail below, and the second casing 2 will be mainly introduced below.
  • the second housing 2 includes a base plate 21, and the box body 180 further includes a waterproof and breathable film 5 and a communication channel.
  • the waterproof and breathable film 5 is fixedly disposed in contact with the box body 180, and the cavity 3 and the outside of the box body 180 pass through the waterproof and breathable film. 5 is connected to the communication channel, and the waterproof and breathable membrane 5 is fixed to the second casing 2.
  • the second casing 2 has a communication channel and a first recessed portion 6, and the first recessed portion 6 extends from the cavity 3 to the outside of the second casing 2. The recess is formed, and the communication channel is provided in communication with the first recessed portion 6.
  • the waterproof and breathable film 5 is accommodated in the first recessed portion 6 and fixedly disposed.
  • the cavity 3 is disposed on the first side of the waterproof and breathable film.
  • the waterproof and breathable film 5 is fixed on the inner side of the substrate 21, and the connection between the waterproof and breathable film 5 and the substrate 21 is sealed.
  • the waterproof and breathable film 5 and the substrate 21 can be fixed and sealed by pressing or welding.
  • the welding method can be ultrasonic welding.
  • the waterproof and breathable film 5 and the substrate 21 can also be fixed and sealed by a fixing glue.
  • the waterproof and breathable film 5 and the substrate 21 can also be fixed in other ways. twenty one There are communication channels. The outside of the box body 180 and the cavity 3 are maintained in gas communication through the communication channels and the waterproof and breathable membrane 5.
  • the waterproof and breathable membrane 5 is made of a material having waterproof and breathable functions.
  • the main component of the material of the waterproof and breathable membrane 5 is expanded polytetrafluoroethylene (EPTFE). In one embodiment, Use other materials with similar functions.
  • the base plate 21 includes an outer edge portion 201, a first limiting rib 202, and an overflow groove 203.
  • the overflow groove 203 is formed between the outer edge portion 201 and the first limiting rib 202.
  • the first shell 1 and the second shell 2 After assembly, the welding rib 12 is set in the overflow groove 203, and the outside of the first limiting rib 202 is in contact with the inside of the side wall of the second casing 1.
  • a side of the substrate 21 relatively far from the circuit board assembly 130 is referred to as a first surface 211
  • a side of the substrate 21 relatively close to the circuit board assembly 130 is referred to as a second surface 212
  • a waterproof and breathable film 5 is disposed on the second surface 212 .
  • the substrate 21 has a first recessed portion 6, a first surface 211, and a second surface 212.
  • the first recessed portion 6 is recessed from the second surface 212 to the first surface 211.
  • the first recessed portion 6 communicates with the communication channel.
  • the second housing 2 includes a first bottom wall 61, a second bottom wall 62, and a first recess side wall 63 forming a first recessed portion 6.
  • the first bottom wall 61 and the second bottom wall 62 are arranged in a stepped manner.
  • the recessed side wall 63 is disposed between the first bottom wall 61 and the second bottom wall 62.
  • the second bottom wall 62 is relatively lower than the first bottom wall 61.
  • the communication channel is formed in the second bottom wall 62.
  • the waterproof and breathable membrane 5 and The first bottom wall 61 is fixedly arranged, and the waterproof and breathable membrane 5 separates the first recess 6 into a first cavity and a second cavity, the second cavity is in communication with the communication channel, and the first cavity is in communication with the cavity 3.
  • the first bottom wall 61 and the second bottom wall 62 are separated by a predetermined distance, the waterproof and breathable membrane 5 is fixedly disposed with the first bottom wall 61, and the plane where the first bottom wall 61 is located is relatively lower than the first surface.
  • the waterproof and breathable membrane 5 is in contact with the first bottom wall 61, and the periphery of the waterproof and breathable membrane 5 and the first bottom wall 61 are fixed and sealed by pressing or welding.
  • the welding method may be ultrasonic welding.
  • the periphery of the waterproof and breathable membrane 5 and the first bottom wall 61 can also be fixed and sealed by fixing glue to ensure the waterproof performance and the strength and tightness of the welded portion.
  • the plane where the first bottom wall 61 is located is lower than the first surface
  • the waterproof and breathable membrane 5 can be prevented from protruding after installation.
  • the plane on which the second surface 212 is located prevents the waterproof and breathable membrane 5 from being touched and damaged.
  • the position of the waterproof and breathable membrane can also be set in advance to simplify the process of determining the installation position.
  • Waterproof and breathable membrane 5 is also available For the second surface 212 is provided.
  • the communication passage includes a first portion
  • the first portion includes a first groove 64, a second groove 65, a third groove 66, and a fourth groove 67, and the first groove 64 and the second groove
  • the grooves 65, the third groove 66, and the fourth groove 67 are recessed from the outer surface to the inner surface of the second housing 2.
  • the first groove 64, the second groove 65, the third groove 66, and the fourth groove 67 have the same structure and surround
  • the first concave portion 6 is provided, and the first groove 64, the second groove 65, the third groove 66, and the fourth groove 67 communicate with the first concave portion 6, respectively.
  • the first recessed portion 6 further includes a blocking portion.
  • the blocking portion protrudes from the side wall of the first recessed portion.
  • the protruding height of the blocking portion 631 is greater than the width of the communication channel.
  • the blocking portion 631 is set at a distance from the second bottom wall 62.
  • the second housing 2 includes a shielding portion 631 protruding from the first recessed side wall 63 toward the inner cavity formed by the first recessed portion 6.
  • the protruding height of the shielding portion 631 is relatively greater than or equal to the first of the communication passages.
  • the lowermost end of the shielding portion 631 is set at a distance from the second bottom wall 62.
  • the shielding portion 631 thus formed makes the circulation passage form a labyrinth structure.
  • the gap of the communication channel is reduced, and foreign matter entering the first recess 6 is reduced, which can reduce the direct contact of foreign matter with the waterproof breathable membrane 5 and damage the waterproof breathable membrane 5;
  • the opening direction of the slot holes of the first slot 64, the second slot 65, the third slot 66, and the fourth slot 67 may also be smaller than 90 or larger than the first surface 211, that is, the first slot 64, the second slot 65.
  • the extending direction of the third groove 66 and the fourth groove 67 is not perpendicular to the first surface 211.
  • first groove 64, the second groove 65, the third groove 66, and the fourth groove 67 allows sufficient space for the communication passage to ensure the air circulation area.
  • the air in the cavity 3 of the box 180 can be discharged from the box 180 through the waterproof and breathable film 5, the water vapor in the cavity 3 is discharged out of the box 180 through the waterproof and breathable film 5, and the external air passes through the waterproof
  • the waterproof breathable membrane 5 can isolate the water vapor in the external air, so that external water vapor cannot enter the cavity through the waterproof breathable membrane 5 and can keep the internal environment of the cavity 3 relatively dry, which can prevent
  • the air in the cavity 3 may be subject to condensation due to temperature changes, which can prevent the condensation from damaging the circuit board assembly 130 and the like, and also ensure the relative balance of the pressure inside and outside the box 180 .
  • the waterproof and breathable film 5 can also be installed on the first casing 1 as needed.
  • the first recessed portion 6 may be disposed relatively inclined or disposed downward.
  • the first recess has a first recess side wall 631
  • the communication passage includes a first groove 64, a second groove 65, a third groove 66, and a fourth groove 67
  • the first groove 64 and the second groove 65 The third groove 66 and the fourth groove 67 are formed by recessing the first recessed side wall 631 outward.
  • the first groove 64, the second groove 65, the third groove 66, and the fourth groove 67 do not penetrate the first housing 1.
  • the second housing 2 includes a substrate 21 and The cover plate 22, the substrate 21 and the cover plate 22 are respectively formed and fixedly connected.
  • the communication channel is provided between the substrate 21 and the cover plate 22.
  • the box body 180 is provided with a waterproof and breathable film 5.
  • the waterproof and breathable film 5 is installed on the substrate.
  • the substrate 21 and the cover plate 22 are separately injection-molded, and are fixedly connected by welding or snap-fitting.
  • the welding method may be ultrasonic welding.
  • the communication channel is the gap between the base plate 21 and the cover plate 22.
  • the outside of the box body 180 and the cavity 3 are maintained in gas communication through the communication channel and the waterproof and breathable membrane 5, and the gap and material of the waterproof and breathable membrane 5 are designed in this way.
  • the waterproof and breathable membrane 5 can ensure that external water cannot enter the box body 180 through the waterproof and breathable membrane 5, and at the same time keep the outside world and the cavity 3 in gas communication.
  • the waterproof and breathable membrane 5 is made of a material having waterproof and breathable functions.
  • the main component of the material of the waterproof and breathable membrane 5 is expanded polytetrafluoroethylene (EPTFE). Of course, other materials having Similar functional materials.
  • the substrate 21 includes a second recessed portion 7 and a first through-hole portion 8.
  • the second recessed portion 7 is recessed from the outside of the second housing 2 to the cavity 3.
  • the second recessed portion 7 is communicated with the first through-hole portion 8 and
  • the cavity 3 is in communication.
  • the second recessed portion 7 includes a second recessed portion side wall 72 and a second recessed portion bottom 71, and the second recessed portion bottom 71 and the second recessed portion side wall 72 surround the inner cavity of the second recessed portion 7.
  • the first through-hole portion 8 is provided through the bottom of the second recessed portion 7, and the fixed connection portion 51 of the waterproof and breathable membrane 5 is fixedly disposed with the second bottom wall 62.
  • the second housing 2 also includes a first welding portion 711 protruding from the bottom portion 71 of the second recessed portion, the first welding portion 711 is spaced from the second recessed side wall 72 by a set distance, and the cover plate 22 and the substrate 21 is welded and fixed by the first welding portion 711.
  • a first mounting portion 712 is provided between the first welding portion 711 and the first through-hole portion 8, and the periphery of the waterproof and breathable membrane 5 is in contact with the first mounting portion 712 and fixedly arranged.
  • the second concave portion bottom 71 has a first welding portion 711, the first welding portion 711 protrudes from the second concave portion bottom 71, and the first welding portion 711 is close to the second concave portion side wall 72 and is set at a distance.
  • the periphery of the waterproof and breathable membrane 5 is in contact with the first mounting portion 712 and is fixed and sealed by pressing or welding.
  • the welding method may be ultrasonic welding. In an embodiment, it may also be fixed and sealed by a fixing glue.
  • the first welding portion 711 has a first rib portion 2211.
  • the first rib portion 2211 protrudes from the top of the first welding portion 711, and the first rib portion 2211 is downward from the top.
  • the cross-sectional area is gradually increased, and the first rib portion 2211 is provided to be welded to the cover plate 22.
  • This arrangement is beneficial to improve the connection strength between the first rib portion 2211 and the first welding portion 711, and on the other hand, the first rib portion 2211
  • the top of the first rib 2211 is in contact with the cover 22. Because the cross section of the top of the first rib 2211 is small, the energy required to melt and weld the first rib 2211 is smaller, which is conducive to saving energy and reducing the cover 22 And other parts of the box 180.
  • the cover plate 22 includes a peripheral side portion 220, a portion of the second recessed side wall 72 and the peripheral side portion 220 are in abutment or small clearance fit, and a portion of the second recessed side wall 72 and the peripheral side portion 220 form a communication channel; the communication channel includes The first part and the second part have grooves in at least one of the second recessed side wall 72 and the peripheral portion 220, and the grooves are formed by recessing in at least one of the second recessed side wall 72 and the peripheral portion 220.
  • the length of the cover plate 22 is less than the length of the cover plate 22 and is equal to or greater than one third of the length of the cover plate 22.
  • the second portion includes a notch 2201 provided on the peripheral side portion 220 of the cover plate 22 and mating with the groove.
  • the second portion further includes A gap formed by the cover plate 22 and the substrate 21 through the notch 2201.
  • the first portion includes at least one of the second recessed side wall and the peripheral side portion to form a gap by a groove, wherein the groove includes a fifth groove 721, a sixth groove 722, a seventh groove 723, and an eighth groove 724.
  • the five slots 721, the sixth slot 722, the seventh slot 723, and the eighth slot 724 are recessed from at least one of the second recessed side wall 72 and the peripheral side portion 220, and the fifth slot 721, the sixth slot 722, the seventh slot
  • the lengths of the grooves 723 and the eighth groove 724 are shorter than the length of the cover plate 22 and equal to or greater than one third of the length of the cover plate 22.
  • the second portion includes a peripheral portion 220 provided on the cover plate 22 and the fifth groove 721.
  • the sixth slot 722, the seventh slot 723, and the eighth slot 724 cooperate with the notch 2201.
  • the first part is connected to the second part, and the lengths of the fifth slot 721, the sixth slot 722, the seventh slot 723, and the eighth slot 724 are shorter than the length of the cover plate and equal to or more than one-third of the length of the cover plate, so as to ensure the circulation channel.
  • a maze structure is formed to prevent foreign objects from directly contacting the waterproof breathable membrane 5 and damaging the waterproof breathable membrane 5.
  • An end of the cover plate 22 connected to the bottom portion 71 of the second recess may also be provided with a welding rib, and the welding rib is provided to be connected to the substrate 21.
  • the role of the waterproof and breathable film 5 is the same as that of the waterproof and breathable film 5 in the first embodiment, and details are not described herein again.
  • the second recessed portion 7 may be disposed relatively inclined or relatively downwardly.
  • a notch 2201 is formed on the cover plate 22, thus forming a communication channel. Simultaneously forming on the substrate 21 or the cover plate 22 makes the substrate 21 and the cover plate 22 easy to form and simple in tooling.
  • first concave portion 6 and the second concave portion 7 are for distinguishing different embodiments, and the first concave portion 6 and the second concave portion 7 are concave portions.

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Electrically Driven Valve-Operating Means (AREA)

Abstract

一种电动阀,包括转子(120);定子组件(110),位于转子(120)的外侧,定子组件(110)包括线圈组件(1101);套管(140),套管设置为隔离定子组件(110)和转子(120);阀组件,阀组件包括阀芯(160);盒体(180)和线路板组件(130),盒体(180)具有腔体(3),线路板组件(130)容置于腔体(3);以及阀口(1501);转子(120)设置为带动阀芯(160)靠近或远离阀口(1501)运动。该电动阀能避免盒体内湿度较高,从而防止因湿度较高对线路板组件造成不良影响。

Description

电动阀
本申请要求申请日为2018年06月15日、申请号为201810617774.7及申请日为2018年06月15日、申请号为201820929527.6的中国专利申请的优先权,以上申请的全部内容通过引用结合在本申请中。
技术领域
本公开涉及一种流体控制技术领域,例如涉及一种电动阀。
背景技术
随着对控制精度的要求的提高,电动阀作为流量调节装置逐渐被采用。为了方便控制,电动阀至少包括线路板组件,为了防止线路板组件被腐蚀,需要将线路板组件进行密封,通常将线路板组件设置于盒体内,线路板组件通过焊接或螺纹与盒体连接,线路板组件装配工艺较复杂。
且如果盒体密闭,盒体内的空气湿度相对较高,随着温度变化,可能会产生凝露现象,这样会导致线路板组件的工作环境较差,可能会对线路板组件造成不良影响。
发明内容
本公开提供了一种电动阀,能够改善线路板组件的工作环境。
一实施例提供了一种电动阀,包括:转子;定子组件,位于所述转子的外侧,所述定子组件包括线圈组件;套管,所述套管设置为隔离所述定子组件和所述转子;阀组件,所述阀组件设置为部分置于所述套管内,所述阀组件包括阀芯;盒体和线路板组件,所述盒体具有腔体,所述线路板组件容置于所述腔体,所述盒体位于所述转子的一侧;以及阀口,位于所述定子组件和所述转子的下方;其中,所述转子设置为带动所述阀芯靠近或远离所述阀口运动;所述电动阀还包括防水透气膜,所述盒体包括连通通道,所述防水透气膜包括固定连接部和透气部,所述固定连接部环绕所述透气部设置,所述固定连接部与所述盒体固定设置,所述腔体设置为通过所述透气部和所述连通通道与所述盒体外部气体连通,以使所述盒体外部的水不能通过所述防水透气膜进入所述腔体;所述固定连接部与所述盒体通过烫压、焊接或固定胶固定。
附图说明
图1是一实施例提供的电动阀的第一种实施方式的一个视角的立体结构示意图;
图2是图1中的电动阀的一个视角的剖视结构示意图;
图3是图1中的电动阀去除第二壳体和线路板组件后的一个视角的结构示意图;
图4是图1中的电动阀去除第二壳体的一个视角的结构示意图;
图5是图2中A处的结构放大示意图;
图6是图1定子组件的一个截面结构示意图;
图7是定子组件与第一壳体的组合结构的一个视角的结构示意图;
图8是图7中第一插针的结构示意图;
图9是图7中第四插针的结构示意图;
图10是图7的正面结构示意图;
图11是图7中第八插针的结构示意图;
图12是图7中B部的结构放大示意图;
图13是定子组件与第一壳体的组合结构的另一个视角的示意图;
图14是图13中C部的结构放大示意图;
图15是线路板组件、定子组件与第一壳体的组合结构的一个正视结构示意图;
图16是盒体的第一种实施方式的结构示意图;
图17是图16中第一壳体和第二壳体的爆炸结构示意图;
图18是图16中第二壳体的一个视角的结构示意图;
图19是图16中第二壳体的另一个视角的结构示意图;
图20是图17中第二壳体的一个截面结构示意图;
图21是盒体的第二种实施方式的结构示意图;
图22是图21中第一壳体和第二壳体的爆炸结构示意图;
图23是图22中第二壳体的爆炸结构示意图;
图24是图22中第二壳体的一个截面结构示意图。
具体实施方式
本实施例中的电动阀主要应用于制冷系统中,具体用于流量控制流域,能够调节制冷系统中的工作介质的流量。
参见图1和图2,电动阀100包括定子组件110、转子120、线路板组件130、套管140、阀体150以及阀组件;其中定子组件110包括线圈组件1101和线圈骨架1102,线圈骨架1102为线圈组件1101的缠绕提供支撑;阀组件包括阀芯160以及传动装置170;阀体150具有第一流通通道和第二流通通道,第一流通通道和第二流通通道通过阀口1501连通,阀口1501可以成形于阀体150或具有阀口1501的部件与阀体150固定设置,本实施例中,具有阀口1501的阀座1502与阀体150固定设置,这样方便阀口的加工;本实施例中,定子组件110设置于转子120外周,套管140隔离定子组件110和转子120,即定子组件110设置于套管140外侧,转子120设置于套管140内侧,定子组件110的线圈组件1101和线路板组件130电连接,对线圈组件1101通入预定时序的电流,转子120在定子组件110产生的激励磁场中转动,转子120的转动通过传动装置170转换为阀芯160的轴向运动,转子120能够带动阀芯160运动,阀芯160能够相对靠近或远离阀口1501运动,使得阀口1501的流通截面积变化,进而使得第一通道和第二通道的连通截面积发生变化,进而调节电动阀100所在的系统的流量。
电动阀100还包括盒体180,盒体180包括腔体3,线路板组件130容置于腔体3,这样可以减少线路板组件被外界腐蚀。本实施例中,盒体180包括第一壳体1和第二壳体2,结合图3,第一壳体1包括底壁11和侧壁,侧壁自底壁11向一侧延伸,侧壁包括第一侧壁111、第二侧壁112、第三侧壁113、第四侧壁114,第一侧壁111和第三侧壁113相对设置,第二侧壁112和所述第四侧壁114相对设置,第一壳体1和第二壳体2连接后形成腔体3,线路板组件130容置于腔体3,本实施例中,第一壳体1和第二壳体2均为注塑成形,其中,第二壳体2注塑成形,第一壳体1以插针4为嵌件注塑形成,第一壳体1与定子组件110通过焊接固定,第一壳体1和第二壳体2通过焊接固定,譬如激光焊接或超声波焊接,两种焊接方式均不需要焊料,可以进一步防止焊料杂质对腔体清洁度的影响;第一壳体1与定子组件110通过焊接固定,及第一壳体1和第二壳体2通过焊接固定,使得第一壳体1、第二壳体2以及定子组件110的模具较简单,有利于降低成本。本实施例中,如图6所示,定子组件110具有连接限位部1103,连接限位部1103自定子组件110本体向外周凸出形成,连接限位部1103与定子组件110的注塑绝缘部一体成形,第一壳体1的底壁11设置有开口1111(如图17和图22所示),连接限位部1103通 过底壁11的开口1111伸入腔体3,第一壳体1与连接限位部1103通过焊接固定,焊接方式包括超声波焊接;本实施例中,连接限位部1103包括台阶部1106、第二凸出部1104及第三凸出部1105,第二凸出部1104和第三凸出部1105位于台阶部1106顶部,台阶部1106与第一壳体1的外侧接触并限位,台阶部1106与第一壳体1外周焊接固定并密封设置,第二凸出部1104和第三凸出部1105通过开口1111伸入腔体3,第二凸出部1104和第三凸出部1105固定有插针。本实施例中,第一壳体1与第二壳体2通过激光焊接固定。参见图3,第一壳体1包括焊接筋12和第一抵接面13,第一抵接面13设置于焊接筋12外周;焊接筋12和第一抵接面13设置于第一侧壁111、第二侧壁112、第三侧壁113以及第四侧壁114的顶端;结合图3和图5和图17,第二壳体2包括外缘部201、第一限位筋202及溢料槽203,溢料槽203成形于外缘部201和第一限位筋202之间,第一壳体1和第二壳体2组装后,焊接筋12位于溢料槽203内,第一限位筋202的外侧与第二壳体2的侧壁的内侧抵接设置,限制第二壳体2相对第一壳体1在横向方向的移动,焊接时,第一壳体1与第二壳体2定位对接,用激光熔融焊接筋12,并对第一壳体1与第二壳体2施压,焊接筋12熔融并溢入溢料槽203,第一抵接面13与外缘部201的端面抵接配合或间隙配合,完成第一壳体1与第二壳体2的焊接固定。这样的密封结构,能够满足密封的要求,结构简单,工艺简单。本实施例中,第一壳体1先与连接限位部1103通过超声波焊接固定,然后将线路板组件130与插针4组装,第一壳体1与第二壳体2通过激光焊接。在一实施例中,第一壳体1与连接限位部1103也可以通过激光焊接,第一壳体1与第二壳体2也可以通过激光焊接的方案;在其他实施例中,第一壳体1与连接限位部1103可以根据需要通过超声波焊接,第一壳体1与第二壳体2也可以根据需要通过超声波焊接的方案。在其他实施例中第一壳体1也可以与定子组件110注塑为一体,其中,可以通过定子组件110的绝缘部一体注塑形成第一壳体1,这样有利于提高第一壳体1与定子组件110之间的密封性。
结合参见图1至图3,盒体180还包括接插部115,接插部115与第一壳体1一体成形,接插部115形成有接插腔1151,外部插头插入接插腔1151并与接插部115限位,外部信号通过插头伸入接插腔1151并与插针4电连接。本实施例中,接插部115成形于第一侧壁111,接插部115与第一侧壁111一体成形。
电动阀100包括插针,所有插针的一端均与线路板组件130连接,本实施例中的插针均为压接插针,插针通过压接(press-fit)技术与电路板组件130连接,这样插针与线路板组件130的连接不需要焊接。参见图7,本实施例中,根 据插针应用的场景不同将插针分为三组,分别为第一组插针41、第二组插针42及第三组插针43,第一组插针41与盒体180固定设置,第三组插针43与盒体180固定设置,第二组插针42与定子组件110固定设置,第一组插针41靠近盒体180的一个侧壁设置,第三组插针靠近另一相对侧壁设置,第二组插针42设置于第一组插针41和第三组插针43之间,第一组插针41设置为连接外部信号与线路板组件130,第二组插针42设置为连接定子组件110和线路板组件130,第三组插针43为线路板组件130支撑于盒体180提供部分定位或支撑。本实施例中,第一组插针41靠近盒体180的第一侧壁111设置,第三组插针43靠近盒体180的第三侧壁113设置。第一组插针41与第一侧壁111注塑固定,第三组插针43与第一壳体1注塑固定;底壁13具有开口1111,且定子组件110包括连接限位部1103,第二组插针42与连接限位部1103注塑固定,连接限位部1103通过开口1111伸入腔体3,连接限位部1103与第一壳体1焊接固定。其中,第一组插针41包括第一压装部415、第一连接部416及第一固定部417,第一固定部416和第一壳体1注塑固定,第一压装部415具有第一针眼414。线路板组件130包括第一组连接孔,第一组连接孔包括第一连接孔、第二连接孔及第三连接孔,第一压装部415压入第一连接孔组并与线路板组件130电连接。第一组插针41包括第一插针411、第二插针412及第三插针413,第一插针411、第二插针412及第三插针413位于同一排间隔设置。第一插针411、第二插针412及第三插针413的结构相同,下面以第一插针411为例进行介绍,参见图8第一插针411包括第一压装部415、第一连接部416以及第一固定部417,第一连接部416与第一压装部415大致垂直设置,第一固定部417连接第一连接部416和第一压装部415;其中第一压装部415具有第一针眼414,这样第一压装部415与线路板组件130压装时,第一压装部415可以有一定的弹性变形量,有利于组装,同时不会导致因为线路板组件130由于压装导致毁损。其中,第一连接部416伸入接插部115的接插腔1151,第一压装部415伸入的腔体3,线路板组件130与第一压装部415压装固定并电连接,部分第一固定部417与第一壳体1通过注塑固定。线路板组件130具有第一通孔、第二通孔及第三通孔,第一压装部415压入第一通孔,这样第一插针411与线路板组件130不需要焊接,同时第二插针412压入与之对应的第二通孔,第三插针413压入与之对应的第三通孔,这样三根插针与线路板组件130连接,相对使用普通的插针,可以省去焊接的步骤,从而不需要使用锡膏及助焊剂等,从源头上消除污染源,同时压装简单,有利于简化线路板组件的装配工艺,可以缩短电动阀100加工时间;同时, 对于线路板组件130,第一组插针41也起到支撑和固定的作用,减少线路板组件130因发生振动而松脱,使结构相对稳定,提高系统的可靠性。
结合参见图2和图8,本实施例中,第一插针411的第一固定部417距离第一壳体1的底壁11设置有预设距离,为了提高第一固定部417与第一壳体1的连接强度,第一壳体1的底壁11向第一壳体1的腔体3凸出形成第一凸出部18,第一凸出部18注塑包覆部分第一组插针41,第一固定部417与第一凸出部18注塑固定,为了保证第一壳体1的壁厚相对均匀,第一壳体对应于第一凸出部18具有凹部19,凹部19自第一壳体1的外部向第一壳体1内腔凹陷,这样第一壳体1成形后收缩均匀,减小第一壳体1的变形。
参见图7和图9,第二组插针42包括第二压装部426、第二连接部427及第二固定部428,第二固定部428与第一壳体1注塑固定,第二压装部426具有第二针眼425,线路板组件130包括第二组连接孔,第二组连接孔包括第四连接孔、第五连接孔、第六连接孔、第七连接孔,第二压装部426压入第二连接孔并与线路板组件130电连接。第二组插针42包括第四插针421、第五插针422、第六插针423及第七插针424,其中,第四插针421和第五插针422与第二凸出部1104通过注塑固定,第六插针423与第七插针424与第三凸出部1105通过注塑固定,第二凸出部1104和第三凸出部1105间隔预定距离。本实施例中,第二组插针42中每一根插针的结构均相同,下面以第四插针421为例进行介绍,参见图9,第四插针421包括第二压装部426、第二连接部427、第二固定部428,其中第二连接部427与第二固定部428大致垂直设置,第二固定部428与第二压装部426位于同一平面,第二压装部427具有第二针眼425,这样第二压装部426与线路板组件130压装时,第二压装部426可以具有弹性变形量,有利于组装,同时不会导致线路板组件130由于压装导致毁损。线路板组件130具有第四通孔,第二压装部426压入第四通孔与线路板组件130限位并能够与线路板组件130电连接,如图6所示,第二连接部427与线圈组件1101固定并电连接,第二固定部428与连接限位部1103通过注塑工艺固定。本实施例中,第二连接部427以及第二固定部428均被第二凸出部1104包裹,第二连接部427与线圈部件1101电连接,第二连接部与线圈骨架1102限位连接,并通过注塑部固定连接第二连接部427;同时,第五插针422、第六插针423、第七插针424也压入与之对应的线路板组件130的第五通孔、第六通孔及第七通孔,这样,相对使用普通的插针,可以省去焊接的步骤,从而不需要使用锡膏及助焊剂等,从源头上消除污染源,同时压装简单,有利于简化线路 板组件的装配工艺,可以缩短电动阀100加工时间;同时对线路板组件130起到支撑和固定的作用,使结构相对稳定,提高系统的可靠性。第二组插针不限于4个,可以为五个或六个。
本实施方式中,接插部115设置于第一壳体1的第一侧壁111,第一组插针41靠近第一壳体1的第一侧壁111设置,第三组插针43靠近与第一侧壁111相对的第三侧壁113设置,第三组插针43设置为对线路板组件130的限位或定位,第二组插针42设置于第一组插针41和第三组插针43之间,即第二组插针42大致在底壁11上居中设置,这样线路板组件130形成三处支撑,更加稳定。
参见图7、图10和11,第三组插针41包括第三压装部434及第三固定部435,第三压装部434具有第三针眼433,线路板组件130包括第三组连接孔,第三组连接孔包括第八连接孔、第九连接孔,第三压装部434压入第三组连接孔并与线路板组件130固定连接。第三组插针43包括第八插针431及第九插针432,其中第八插针431靠近第二侧壁112和第三侧壁113形成的角落设置,第九插针432靠近第三侧壁113和第四侧壁114形成的角落设置,第三组插针43的每一个插针的结构相同,下面以第八插针431为例进行介绍,参见图11,第八插针431包括第三压装部434及第三固定部435,第三压装部434和第三固定部435处于同一平面,第三压装部434具有第三针眼433,这样第三压装部434与线路板组件130压装时,第三压装部434可以具有弹性变形量,有利于组装,同时不会导致因为线路板组件由于压装导致毁损;线路板组件130具有第八连接孔,第三压装部434压入第八连接孔与线路板组件130连接,第三固定部435与第一壳体1注塑固定,盒体包括多个基台15,多个基台包括第一基台151、第二基台152、第三基台153、第四基台154,部分第三固定部435与至少部分基台15注塑固定或固定连接,本实施例中,部分第三固定部435与第一基台151注塑固定或固定连接,第八插针431还包括防脱部437,防脱部437为形成于第三固定部435上的环形凹槽,第八插针431与第一壳体1注塑后,第一壳体1部分进入环形凹槽,防止第八插针431脱落。同时,第九插针432压入与之对应的线路板组件130的第九连接孔,对远离第一侧壁111的线路板组件130起到支撑和固定的作用,使结构相对稳定,提高系统可靠性,同时,通过增加第三组插针43,可以提升压装时受力的稳定性,提高系统可靠性。本实施例的插针包括但不限于上述九根插针,可以根据需要适当增减,例如,第三组插针43包括但不限于第八插针、第九插针,可以在靠近第一侧壁111的角落位置增加起到支撑和固定作用的插针,使结构更稳定,可以提升 压装时受力的稳定性,有利于简化线路板组件的装配工艺,提高系统可靠性,在一实施例中,第三组插针43也可以是一个,设置为支撑线路板组件130。线路板组件130与插针通过压装固定限位,不需要焊接,有效的减少了焊料杂质,有利于盒体的清洁度,改善了线路板组件的工作环境。在其他实施例中,第三组插针43也可以不具有第三针眼。
本实施例中,设置第三组插针43可以使压装时线路板组件130受力更均匀。在其他实施例中,可以不设置第三组插针41,而是将第一组插针41、第二组插针42对称设置,也可以使压装线路板组件130时受力更均匀。在一实施例中,第三组插针41可以设置为接地,一方面从第三组插针43与第一壳体1固定的一端引出导线与定子组件110的磁轭连接,通过第三组插针43实现电路板组件130的接地端与定子组件110的磁轭的电连接,从而改善电动阀的电磁兼容性;另一方面,第三组插针43电连接线路板组件130和阀体150,将线路板组件130的接地层与阀体150连接,改善线路板组件130的电磁兼容性(Electro Magnetic Compatibility,EMC)干扰。
本实施例中,线路板组件130通过插针4限位,另外线路板组件130的一端面通过与第一壳体1一体成形的基台15限位;其中基台15的高度相对大于第一凸出部18以及第二凸出部1104、第三凸出部1105的高度,这样有利于使得线路板组件130与插针4充分连接。参见图7、图10、图12、图13及图14,第一壳体1包括基台15,基台5自盒体180的底壁11突出形成,基台15包括限位部16,基台15根据设置的位置不同分为第一基台151、第二基台152、第三基台153、第四基台154,第一基台151和第二基台152靠近第三侧壁113设置,第一基台151靠近第二侧壁112设置,第二基台152靠近第四侧壁114设置,第三基台153与第四基台154靠近第一侧壁111设置,第三基台153靠近第四侧壁114设置,第四基台154靠近第二侧壁112设置,其中第一基台151与第二基台152的结构相同,第三基台153与第四基台154的结构相同,这样设置可以方便加工.当然也可以是不同的结构。参见图12,第一基台151包括限位部16和第一柱状部1511,限位部16包括第一限位部161及第二限位部162,第一限位部161和第二限位部162间隔预设距离设置,第一限位部161上端所在的平面和第二限位部162上端所在的平面位于同一平面,第一柱状部1511分别与第一限位部161以及第二限位部162连接,第八插针431的第三固定部435与第一柱状部1511注塑固定,第一柱状部1511包覆部分第三固定部435,第一柱状部1511上端所在的平面相对低于第一限位部161上端所在的平 面,第八插针431的顶端相对高于第一限位部161所在的平面,这样第八插针431与线路板组件130通过压装连接后,第一限位部161和第二限位部162能够与线路板组件130的下端面抵接,从而限定线路板组件130继续向第一壳体1的底壁11移动,同时,第一柱状部1511包覆第八插针431预设长度,有利于提高第八插针431的连接强度,提升压装时受力的稳定性,提高结构的稳定性;第二基台152与第一基台151结构相同,包括限位部和第二柱状部,限位部包括第三限位部、第四限位部,第二柱状部上端所在的平面相对低于所述第三限位部上端所在的平面,第九插针432与第二基台152的第二柱状部注塑固定,位置关系与第八插针的位置关系相同,不再赘述。
参见图13和图14,第三基台153包括第五限位部165和第六限位部166,第五限位部165和第六限位部166间隔预设距离设置,线路板组件130组装后,线路板组件130的下端面与第五限位部165和第六限位部166抵接,限定线路板组件130继续向第一壳体1的底壁11移动;第四基台154与第三基台153的结构相同,包括第七限位部、第八限位部,第七限位部及第八限位部的具体结构不再赘述。
第一壳体1还设置有导向筋17,导向筋17设置于第三基台153和第一壳体1的侧壁之间,导向筋17与第一壳体1的侧壁一体成形,导向筋17的高度大于第三基台153的高度,线路板组件130设置有与导向筋17配合的缺口部137,导向筋17部分伸入所述缺口部137,本实施例中,导向筋17为一根,设置于第三基台153的内周,导向筋17设置于第三基台153和第一壳体的侧壁之间,导向筋17设置于第一壳体1的侧壁的内侧,这样不需要占第一壳体1的其他位置,有效利用第一壳体1的空间,导向筋17的相对高度大于第三基台153的高度,这样在基台16的上方就形成导向,定位更加准确;当然导向筋17也可以设置于第一基台151、第二基台152以及第四基台154的内侧;线路板组件130还设置有与导向筋17配合的缺口部137,导向筋17作为线路板组件130的安装向导,这样可以更好的方便线路板组件130装入时的定位与导向,提高装配效率,防止装配线路板组件130的误装。导向筋17的数量包括但不限于一个,可以根据需要适当增加。
参见图3、图10及图15,第一壳体1还包括定位筋14,定位筋14与第一壳体1的侧壁一体成形,定位筋14自第二侧壁112、第三侧壁113、第四侧壁114中的至少一个向第一壳体1的腔体3突起形成,线路板组件130设置有凹槽结构136,定位筋14部分伸入凹槽结构136设置,其中,定位筋14的高度大于基台15的高度,定位筋14根据设置位置不同分为第一定位筋141、第二定位筋142、第三定位筋 143,第一定位筋141设置于第二侧壁112内侧,第二定位筋142设置于第三侧壁113内侧,第三定位筋143设置于第四侧壁114内侧,定位筋14自侧壁向第一壳体1的腔体3突起形成,同时,线路板组件130设置有与第一定位筋141、第二定位筋142、第三定位筋143配合的所述凹槽结构136,在一实施例中也可以不设置凹槽结构136,线路板组件130的外缘与定位筋14抵接。线路板组件130安装后,线路板组件130与定位筋14抵接或间隙配合,这样可以更好的方便线路板组件130装入时的导向,保证插针4与线路板组件130的通孔对正设置,提高装配效率。
参见图1及图2,本实施例的电动阀100还设计了防水透气膜5和连通通道,盒体180的腔体3内的空气可以通过防水透气膜5以及连通通道排出腔体3,这样腔体3内的水蒸气也可以通过防水透气膜5和连通通道排出盒体180,而外部空气通过防水透气膜5进入腔体3时防水透气膜5可以将外部空气中的水蒸气隔离,这样外部水蒸气不能通过防水透气膜5进入腔体,可以使腔体3内部环境保持相对干燥,这样可以防止相对较高湿度的环境下,腔体3内的空气可能随着温度变化产生的凝露现象,可以防止凝露对线路板组件130等产生损坏,同时也可以保证盒体180内外压力的相对平衡,同时也可以隔离外部空气中的污染颗粒。
如图24所示,防水透气膜5包括固定连接部51和透气部52,固定连接部51环绕透气部52设置,固定连接部51与盒体180通过烫压、焊接或固定胶固定设置,这样气体不能够通过固定连接部51连通腔体3内外,只能通过透气部52连通腔体3内外,防止外部的水通过连接固定部51进入腔体3。
图16为盒体180的第一种实施方式本实施例中,盒体180包括第一壳体1和第二壳体2,第一壳体1和第二壳体2通过焊接固定连接,第一壳体1和第二壳体2的连接处密封设置,其中第一壳体1与以上第一壳体1相同,以下不再赘述,以下着重介绍第二壳体2。
结合图17,第二壳体2包括基板21,盒体180还包括防水透气膜5及连通通道,防水透气膜5与盒体180接触固定设置,腔体3与盒体180外部通过防水透气膜5和连通通道连通设置,防水透气膜5与第二壳体2固定设置,第二壳体2具有连通通道和第一凹部6,第一凹部6自腔体3向第二壳体2的外部凹陷形成,连通通道与第一凹部6连通设置,防水透气膜5容置于第一凹部6并固定设置,腔体3设置于防水透气膜的第一侧,连通通道设置于防水透气膜的第二侧,本实施例中,防水透气膜5固定于基板21的内侧,防水透气膜5与基板21的连接处密封设置,比如防水透气膜5与基板21可以通过烫压或焊接固定并密封,焊接方式可以为超声 波焊接,在一实施例中,防水透气膜5与基板21也可以通过固定胶固定并密封,在其他实施例中,防水透气膜5与基板21也可以采用其他方式固定;基板21具有连通通道,盒体180外部与腔体3内通过连通通道以及防水透气膜5保持气体连通,通过对防水透气膜5的空隙以及材料进行设计,这样的防水透气膜5可以保证外界的水不能通过防水透气膜5进入腔体3,同时外界与盒体180保持气体连通。本实施例中防水透气膜5由具有防水及透气功能的材料制成,本实施例中,防水透气膜5材料的主要成分为膨体聚四氟乙烯(EPTFE),在一实施例中也可以采用其他具有相似功能的材料。
基板21包括外缘部201、第一限位筋202及溢料槽203,溢料槽203成形于外缘部201和第一限位筋202之间,第一壳体1和第二壳体2组装后,焊接筋12设置于溢料槽203内,第一限位筋202的外侧与第二壳体1侧壁的内侧抵接设置。
为方便描述,将基板21相对远离线路板组件130的一面称为第一面211,将基板21相对靠近线路板组件130的一面称为第二面212,防水透气膜5设置于第二面212。
参见图19和图20,基板21具有第一凹部6、第一面211及第二面212,第一凹部6自第二面212向第一面211凹陷形成,第一凹部6与连通通道连通设置,第二壳体2包括形成第一凹部6的第一底壁61、第二底壁62以及第一凹部侧壁63,第一底壁61和第二底壁62呈阶梯布置,第一凹部侧壁63设置于第一底壁61和第二底壁62之间,第二底壁62相对低于第一底壁61设置,连通通道成形于第二底壁62,防水透气膜5与第一底壁61固定设置,防水透气膜5将第一凹部6分隔为第一腔和第二腔,第二腔与连通通道连通,第一腔与腔体3连通。
在一实施例中,第一底壁61和第二底壁62间隔预设的距离,防水透气膜5与第一底壁61固定设置,第一底壁61所在的平面相对低于第一面211所在的平面,防水透气膜5部分与第一底壁61接触,防水透气膜5的四周与第一底壁61通过烫压或焊接固定并密封,焊接方式可以是超声波焊接,在一实施例中,防水透气膜5的四周与第一底壁61也可以通过固定胶固定并密封,保证防水性能和焊接部的强度和密封性,同时,第一底壁61所在的平面低于第一面211所在的平面,防水透气膜5固定后,经过烫压、焊接或固定胶连接后,与第二面212大致平齐或相对低于第二面212,可以防止防水透气膜5安装后突出于第二面212所在的平面,避免防水透气膜5被碰到而损坏,在一实施例中,还可以对防水透气膜的位置预先设定,简化确定安装位置的工序;在其他实施例中,防水透气膜5也可突出于 第二面212设置。
本实施例中,如图18-图20所示,连通通道包括第一部分,第一部分包括第一槽64、第二槽65、第三槽66及第四槽67,第一槽64、第二槽65、第三槽66及第四槽67自第二壳体2的外表面向内表面凹陷形成,第一槽64、第二槽65、第三槽66及第四槽67的结构相同并且围绕第一凹部6设置,第一槽64、第二槽65、第三槽66及第四槽67分别与第一凹部6连通。第一凹部6还包括遮挡部,遮挡部凸出第一凹部侧壁设置,遮挡部631的凸出高度大于连通通道的宽度,遮挡部631距离第二底壁62设定距离,在一实施例中,第二壳体2包括遮挡部631,遮挡部631自第一凹部侧壁63向第一凹部6形成的内腔凸起,该遮挡部631的凸起高度相对大于等于连通通道的第一槽64、第二槽65、第三槽66及第四槽67的宽度,该遮挡部631的最下端距离第二底壁62设定距离,这样设置的遮挡部631使得流通通道形成迷宫结构,保证流通的前提下,使得连通通道的间隙减小,减少外界的异物进入第一凹部6,可以减少异物直接触碰到防水透气膜5而使防水透气膜5受损;在一实施例中,第一槽64、第二槽65、第三槽66及第四槽67的槽孔的开口方向也可以与第一面211的夹角小于90或大于90,即第一槽64、第二槽65、第三槽66及第四槽67的延伸方向与第一面211不垂直设置,也可以减少异物直接触碰到防水透气膜5而使防水透气膜5受损。第一槽64、第二槽65、第三槽66及第四槽67的设置使连通通道留有足够的空间,保证空气的流通面积。通过设置防水透气膜5,盒体180的腔体3内的空气可以通过防水透气膜5排出盒体180,腔体3内的水蒸气通过防水透气膜5排出盒体180,而外部空气通过防水透气膜5进入腔体3时防水透气膜5可以将外部空气中的水蒸气隔离,这样外部水蒸气不能通过防水透气膜5进入腔体,可以使腔体3内部环境保持相对干燥,这样可以防止相对较高湿度的环境下,腔体3内的空气可能随着温度变化产生的凝露现象,可以防止凝露对线路板组件130等产生损坏,同时也可以保证盒体180内外压力的相对平衡。同时,也可以防止外部的液体分子和污染颗粒通过防水透气膜5进入腔体3,起到防水及防异物的作用,可以防止水和异物颗粒对线路板组件等产生损坏。在一实施例中,防水透气膜5也可以根据需要安装于第一壳体1。电动阀100应用时,为防止第一凹部6积水,第一凹部6可以相对倾斜设置或相对朝下设置。在另一种转述中,第一凹部具有第一凹部侧壁631,连通通道包括第一槽64、第二槽65、第三槽66及第四槽67,第一槽64、第二槽65、第三槽66及第四槽67由第一凹部侧壁631向外凹陷形成,第一槽64、第二槽65、第三槽66及第四槽67 不贯穿第一壳体1。
图21-图24为盒体的第二种实施方式,本实施方式与第一种实施方式相比较,主要区别在于第二壳体2,本实施例中,第二壳体2包括基板21及盖板22,基板21和盖板22分别成形并固定连接,连通通道设置于基板21和盖板22之间,盒体180设置有防水透气膜5,本实施例中防水透气膜5安装于基板21和盖板22之间,本实施例中,基板21和盖板22单独注塑成型,通过焊接或卡接固定连接,焊接方式可以是超声波焊接。
连通通道为基板21和盖板22的之间的间隙,盒体180外部与腔体3内通过连通通道以及防水透气膜5保持气体连通,通过对防水透气膜5的空隙以及材料进行设计,这样的防水透气膜5可以保证外界的水不能通过防水透气膜5进入盒体180,同时使外界与腔体3保持气体连通。本实施例中防水透气膜5由具有防水及透气功能的材料制成,本实施例中,防水透气膜5的材料的主要成分为膨体聚四氟乙烯(EPTFE),当然也可以采用其他具有相似功能的材料。
参见图23,基板21包括第二凹部7和第一通孔部8,第二凹部7自第二壳体2的外部向腔体3凹陷形成,第二凹部7通过第一通孔部8与腔体3连通,第二凹部7包括第二凹部侧壁72和第二凹部底部71,第二凹部底部71和第二凹部侧壁72围绕第二凹部7内腔。第一通孔部8贯穿第二凹部7底部设置,防水透气膜5的固定连接部51与第二底壁62固定设置。第二壳体2还包括第一焊接部711,第一焊接部711自第二凹部底部71凸出设置,第一焊接部711与第二凹部侧壁72间隔设定距离,盖板22与基板21通过第一焊接部711焊接固定,第一焊接部711与第一通孔部8之间设有第一安装部712,防水透气膜5的四周与第一安装部712接触固定设置,在一实施例中,第二凹部底部71具有第一焊接部711,第一焊接部711凸出第二凹部底部71设置,第一焊接部711靠近第二凹部侧壁72并间隔设定距离。本实施例中,第一焊接部711为四个并间隔预定距离设置,防水透气膜5的四周与第一安装部712接触并通过烫压或焊接固定并密封,焊接方式可以是超声波焊接,在一实施例中,也可以通过固定胶固定并密封,第一焊接部711具有第一筋部2211,第一筋部2211突出第一焊接部711的顶部设置,第一筋部2211自顶部向下横截面积逐渐增大,第一筋部2211设置为与盖板22焊接,这样设置一方面有利于提高第一筋部2211与第一焊接部711的连接强度,另一方面第一筋部2211的顶部与盖板22接触,由于第一筋部2211的顶部的截面较小,达到第一筋部2211融化并焊接固定需要的能量越小,有利于节能,还有利于减小对盖板22和盒体 180的其他部分的影响。盖板22包括周侧部220,部分第二凹部侧壁72与周侧部220抵接配合或小间隙配合,部分第二凹部侧壁72与周侧部220之间形成连通通道;连通通道包括第一部分和第二部分,第二凹部侧壁72和周侧部220中至少一处具有凹槽,凹槽自第二凹部侧壁72和周侧部220中的至少一处凹陷形成,凹槽的长度小于盖板22的长度,且大于等于盖板22长度的三分之一,第二部分包括设置于盖板22的周侧部220并与凹槽配合的缺口2201,第二部分还包括盖板22与基板21通过所述缺口2201形成的间隙。第一部分包括第二凹部侧壁和周侧部中的至少一个通过凹槽形成间隙,其中,所述凹槽包括第五槽721、第六槽722、第七槽723及第八槽724,第五槽721、第六槽722、第七槽723及第八槽724自第二凹部侧壁72和周侧部220中的至少一处凹陷形成,第五槽721、第六槽722、第七槽723及第八槽724的长度小于盖板22的长度,且大于等于盖板22长度的三分之一,第二部分包括设置于盖板22的周侧部220,且与第五槽721、第六槽722、第七槽723及第八槽724配合的缺口2201。第一部分与第二部分连通设置,第五槽721、第六槽722、第七槽723及第八槽724的长度小于盖板的长度大于等于盖板长度的三分之一,这样保证流通通道的情况下,形成迷宫结构,防止异物直接触碰到防水透气膜5而使防水透气膜5受损。盖板22与第二凹部底部71连接的一端也可以设置焊接筋,焊接筋设置为与基板21连接。本实施例中,防水透气膜5的作用与第一种实施例中防水透气膜5的作用相同,在此不在赘述。电动阀100应用时,为防止第二凹部7积水,第二凹部7可以相对倾斜设置或相对朝下设置。本实施例中通过在基板21上形成第五槽721、第六槽722、第七槽723及第八槽724,在盖板22上形成缺口2201,这样形成连通通道,相对于将以上连通通道同时成形于基板21或盖板22上,使得基板21和盖板22成形容易,工装简单。
以上第一凹部6和第二凹部7是为了区别不同的实施方式,第一凹部6和第二凹部7为凹部。

Claims (20)

  1. 一种电动阀,包括:
    转子;
    定子组件,位于所述转子的外侧,所述定子组件包括线圈组件;
    套管,所述套管设置为隔离所述定子组件和所述转子;
    阀组件,所述阀组件设置为部分置于所述套管内,所述阀组件包括阀芯;
    盒体和线路板组件,所述盒体具有腔体,所述线路板组件容置于所述腔体,所述盒体位于所述转子的一侧;以及
    阀口,位于所述定子组件和所述转子的下方;
    其中,所述转子设置为带动所述阀芯靠近或远离所述阀口运动;
    所述电动阀还包括防水透气膜,所述盒体包括连通通道,所述防水透气膜包括固定连接部和透气部,所述固定连接部环绕所述透气部设置,所述固定连接部与所述盒体固定设置,所述腔体设置为通过所述透气部和所述连通通道与所述盒体外部气体连通,以使所述盒体外部的水不能通过所述防水透气膜进入所述腔体;所述固定连接部与所述盒体通过烫压、焊接或固定胶固定。
  2. 根据权利要求1所述的电动阀,其中,所述盒体包括第一壳体和第二壳体,所述第一壳体与所述第二壳体通过焊接固定,所述第一壳体与所述定子组件固定设置,所述固定连接部与所述第二壳体固定连接。
  3. 根据权利要求2所述的电动阀,其中,所述连接通道设置于所述第二壳体上,所述第二壳体还设有第一凹部,所述第一凹部自所述腔体向所述第二壳体的外部凹陷形成,所述连通通道与所述第一凹部连通设置,所述防水透气膜设置为容置于所述第一凹部,并通过所述固定连接部与所述第一凹部接触并固定设置,所述腔体设置于所述防水透气膜的第一侧,所述连通通道设置于防水透气膜的第二侧。
  4. 根据权利要求3所述的电动阀,其中,所述第一凹部包括第一底壁、第二底壁以及第一凹部侧壁,所述第一底壁和所述第二底壁呈阶梯布置,所述第一凹部侧壁设置于所述第一底壁和第二底壁之间,所述第一底壁所在平面低于所述第二壳体所在表面,所述第二底壁低于所述第一底壁设置,所述连通通道成形于所述第二底壁,所述固定连接部与所述第一底壁固定设置,所述防水透气膜设置为将所述第一凹部分隔为第一腔和第二腔,所述第二腔与所述连通通道连通,所述第一腔与所述腔体连通。
  5. 根据权利要求4所述的电动阀,其中,所述第一凹部还包括遮挡部,所 述遮挡部凸出所述第一凹部侧壁设置,所述遮挡部的凸出高度大于所述连通通道的宽度,所述遮挡部距离所述第二底壁设定距离。
  6. 根据权利要求3所述的电动阀,其中,所述第二壳体包括基板和盖板,所述基板和所述盖板分别成形并固定连接,所述连通通道设置于所述基板和所述盖板之间,所述固定连接部设置于所述基板和所述盖板之间。
  7. 根据权利要求6所述的电动阀,其中,所述基板包括第二凹部和第一通孔部,所述第二凹部自所述第二壳体的外部向所述腔体凹陷形成,所述第二凹部通过所述第一通孔部与所述腔体连通,所述第二凹部包括第二凹部侧壁和第二凹部的底部,所述第一通孔部设置为贯穿所述第二凹部的底部,所述固定连接部与所述第二凹部的底部固定设置。
  8. 根据权利要求7所述的电动阀,其中,所述第二壳体还包括第一焊接部及第一安装部,所述第一焊接部自所述第二凹部的底部凸出设置,所述第一焊接部与所述第二凹部侧壁间隔设定距离,所述盖板与所述基板通过所述第一焊接部焊接固定,所述第一安装部设置于所述第一焊接部与所述第一通孔部之间,所述固定连接部与所述第一安装部接触固定设置。
  9. 根据权利要求7或8所述的电动阀,其中,所述盖板包括周侧部,部分第二凹部侧壁与所述周侧部抵接配合或小间隙配合,部分所述第二凹部侧壁与所述周侧部之间形成所述连通通道。
  10. 根据权利要求9所述的电动阀,其中,所述连通通道包括第一部分和第二部分,所述第二凹部侧壁和所述周侧部中至少一个具有凹槽;所述凹槽设置为自所述第二凹部侧壁和所述周侧部中的至少一个上凹陷形成,所述凹槽的长度小于所述盖板的长度大于等于所述盖板长度的三分之一;所述第一部分包括所述第二凹部侧壁和所述周侧部中的至少一个通过所述凹槽形成的第一间隙;所述盖板的周侧部具有与所述凹槽配合的缺口,所述缺口设置为自所述盖板的端部形成;所述第二部分包括所述盖板与所述基板通过所述缺口形成的第二间隙。
  11. 根据权利要求9所述的电动阀,其中,至少所述防水透气膜的透气部的材料的主要成分为膨体聚四氟乙烯。
  12. 根据权利要求1所述的电动阀,其中,所述盒体包括相对设置的第一侧壁和第三侧壁,及相对设置的第二侧壁和第四侧壁,所述线路板组件包括第一组连接孔、第二组连接孔及第三组连接孔,所述电动阀还包括多根插针,所述 多根插针包括:
    第一组插针,所述第一组插针靠近所述第一侧壁设置,且与所述盒体固定设置,所述第一组插针电连接所述线路板组件,所述第一组插针包括第一压装部,所述第一压装部具有第一针眼,所述第一压装部压入所述第一组连接孔并与所述线路板组件电连接;
    第二组插针,与所述定子组件固定设置,所述第二组插针设置为连接所述定子组件和所述线路板组件,所述第二组插针包括第二压装部,所述第二压装部具有第二针眼,所述第二压装部压入所述第二组连接孔并与所述线路板组件电连接;以及
    第三组插针,所述第三组插针靠近所述第三侧壁设置且与所述盒体固定设置,所述第三组插针的第一端与所述盒体固定连接,所述第三组插针的第二端与所述线路板组件限位设置或固定设置,所述第三组插针包括第三压装部,所述第三压装部压入所述第三组连接孔并与所述线路板组件固定连接;
    其中,所述第二组插针设置为沿所述第一侧壁指向第三侧壁的方向,位于所述第一组插针和所述第三组插针之间,并设置为与外部连接。
  13. 根据权利要求12所述的电动阀,其中,所述盒体包括第一壳体和第二壳体,所述第一壳体与所述第二壳体通过焊接固定,所述第一侧壁、第二侧壁、所述第三侧壁以及第四侧壁设置于所述第一壳体上,且所述第一壳体包括底壁,所述第一侧壁、第二侧壁、所述第三侧壁以及第四侧壁自所述底壁向一侧延伸,所述第一组插针与所述第一侧壁注塑固定,所述第三组插针与所述第一壳体注塑固定,所述定子组件包括连接限位部,所述第二组插针与所述连接限位部注塑固定,所述底壁具有开口,所述连接限位部设置为通过所述开口伸入所述腔体,所述连接限位部与所述第一壳体焊接固定。
  14. 根据权利要求13所述的电动阀,其中,所述盒体包括基台,所述基台自所述盒体的底部突出形成,所述第一组插针还包括第一固定部和第一连接部,所述第二组插针包括第二固定部和第二连接部,所述第一固定部和所述第二固定部与所述第一壳体注塑固定,所述电动阀还包括接插部,所述接插部成形于所述第一侧壁,所述接插部包括接插腔,所述第一连接部伸入接插腔,所述第二连接部与所述线圈组件电连接,所述第三组插针包括第三固定部,部分所述第三固定部与至少部分所述基台注塑固定或固定连接。
  15. 根据权利要求14所述的电动阀,其中,所述基台设置于所述第一壳体 上,所述基台包括第一基台和第二基台,所述第一基台和所述第二基台靠近所述第三侧壁设置,所述第一基台靠近所述第二侧壁设置,所述第二基台靠近所述第四侧壁设置,所述第一基台包括第一柱状部、第一限位部及第二限位部,第一柱状部上端所在的平面相对低于所述第一限位部上端所在的平面及所述第二限位部上端所在平面,所述第二基台具有第二柱状部及第三限位部,第二柱状部上端所在的平面相对低于所述第三限位部上端所在的平面,所述第三组插针包括两根插针,其中一根插针与所述第一柱状部固定连接,其中另一根插针与所述第二柱状部固定连接;所述线路板组件的下端面分别与所述第一限位部和所述第二限位部抵接。
  16. 根据权利要求15所述的电动阀,其中,所述第二组插针包括四根插针,所述第一壳体包括第一凸出部,所述第一凸出部自所述第一壳体的底壁凸起形成,所述第一凸出部注塑包覆所述部分所述第一组插针,所述连接限位部包括第二凸出部以及第三凸出部,所述第二凸出部包覆部分所述第二组插针的其中两根插针,所述第三凸出部包覆所述第二组插针的另外两根插针,所述第一壳体包括凹部,所述凹部设置为自所述第一壳体的外部向第一壳体的内腔凹陷。
  17. 根据权利要求16所述的电动阀,其中,连接限位部包括台阶部,所述台阶部与所述第一壳体的部分外表面接触,所述台阶部与所述第一壳体外周焊接固定并密封设置。
  18. 根据权利要求16或17所述的电动阀,其中,所述第一壳体包括定位筋,所述定位筋与所述第一壳体的侧壁一体成形,所述定位筋设置为自所述第二侧壁、所述第三侧壁和第四侧壁中的至少一个向所述第一壳体内腔突起,所述线路板组件设置有凹槽结构,部分所述定位筋设置为伸入所述凹槽结构。
  19. 根据权利要求18所述的电动阀,其中,所述第一壳体还包括导向筋,所述导向筋设置于所述基台和所述第一壳体的侧壁之间,所述导向筋与所述第一壳体的侧壁一体成形,所述导向筋的高度大于所述基台的高度,所述线路板组件设置有与所述导向筋配合的缺口部,部分所述导向筋设置为伸入所述缺口部。
  20. 根据权利要求19所述的电动阀,其中,所述第三压装部具有第三针眼;所述第三组插针与所述线路板组件无电连接。
PCT/CN2019/091238 2018-06-15 2019-06-14 电动阀 WO2019238116A1 (zh)

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