WO2019223246A1 - 一种水冷基板填充过滤装置 - Google Patents

一种水冷基板填充过滤装置 Download PDF

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Publication number
WO2019223246A1
WO2019223246A1 PCT/CN2018/113116 CN2018113116W WO2019223246A1 WO 2019223246 A1 WO2019223246 A1 WO 2019223246A1 CN 2018113116 W CN2018113116 W CN 2018113116W WO 2019223246 A1 WO2019223246 A1 WO 2019223246A1
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water
quick
connector
substrate
filled
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PCT/CN2018/113116
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English (en)
French (fr)
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朱杭杭
柴媛
李雪琴
李锦�
程新德
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西安中车永电电气有限公司
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Publication of WO2019223246A1 publication Critical patent/WO2019223246A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00—Constructional details common to different types of electric apparatus
    • H05K7/20—Modifications to facilitate cooling, ventilating, or heating

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  • the invention belongs to the technical field of motor vehicles and relates to a filling and filtering device, in particular to a water-cooled substrate filling and filtering device.
  • the filling and filtering device controls the filling and filtering process (starting, exhausting, holding pressure, and stopping) through the parameters set in advance, which can realize the filling and filtering functions of the water-cooled plate, and can quickly replace the water-cooled plate, reducing the difficulty of filling and filtering and improving production. effectiveness.
  • the purpose of the present invention is to overcome the shortcomings of the prior art, and provide a water-cooled substrate filling and filtering device.
  • the device can control the filling and filtering process through parameters set in advance, can realize the filling and filtering functions of the water-cooled plate, and can be quickly replaced.
  • Water-cooled plate reduces the difficulty of filling and filtering and improves production efficiency.
  • This water-cooled substrate-filled filtering device includes a coolant container, a water pump, a filter, a floating flow meter, a quick water connector assembly, a check valve water pipe, and a coolant container; the check valve water pipe projects into the coolant container, The check valve water pipe is connected to the water inlet of the water pump, the water outlet of the water pump is connected to the water inlet of the filter, and the water outlet of the filter is connected to the quick water connector assembly, which is connected to the substrate to be filled; The return water outlet of the water connector assembly is connected to the water inlet of the floating flow meter, and the water outlet of the floating flow meter is connected to the coolant container through a return water pipe.
  • the above quick water joint assembly is composed of a first quick water joint and a second quick water joint; the first quick water joint and the second quick water joint are connected through a water pipe; the first quick water joint includes a connection with a filter water outlet The water supply quick connector and the return water quick connector connected to the water inlet of the floating flow meter; the second quick water connector is a connector matched with the water inlet and outlet of the substrate to be filled.
  • the second quick water joint includes a joint body, and the joint body is provided with an inlet pipe section and a return pipe section corresponding to the inlet and outlet of the substrate to be filled; the inlet pipe section and the return pipe section pass through the joint.
  • the lower end of the connector body is connected with the water inlet and outlet of the substrate to be filled, and the upper end extends from the connector body and communicates with the connecting pipe from the first quick water connector; A positioning hole is provided.
  • the water pump is further connected with an electric control box for controlling the water pump.
  • a support body is provided below the cooling liquid container to support it.
  • the water-cooled substrate filling and filtering device of the present invention is connected by a one-way valve water pipe and a coolant container with a coolant, and connected by a quick water connector assembly and different types of water-cooled plate tooling, which can be easily changed in different situations.
  • the water-cooled substrate filling and filtering device controls the filling and filtering process (starting, exhausting, holding pressure, and stopping) through parameters set in advance, which can realize the filling and filtering functions of the water-cooling plate, can quickly replace the water-cooling plate, and reduce the difficulty of filling and filtering ,Increase productivity.
  • the water-cooled substrate-filled filtering device of the present invention was applied to the mass production of CRH5 EMU traction power modules, high-speed and high-power HXD1, HXD2B / C, HXD3B, new eight-axle, 7200KW electric locomotive traction power modules in the test.
  • Greatly improved production efficiency ensured the consistency and reliability of batch products, and achieved good economic benefits.
  • FIG. 1 is a schematic structural diagram of the present invention
  • FIG. 3 is a block diagram of the working process of the present invention.
  • the water-cooled substrate-filled filtering device of the present invention includes a cooling liquid container 11, a water pump 2, a filter 5, a floating flow meter 3, a quick water connector assembly, a check valve water pipe 4, and a cooling liquid container 11.
  • the one-way valve water pipe 4 extends into the cooling liquid container 11.
  • the one-way valve water pipe 4 is connected to the water inlet of the water pump 2 through a water pipe, and the water outlet of the water pump 2 is connected to the water inlet of the filter 5 through the water pipe.
  • the water outlet is connected to the quick water connector assembly through a water pipe, and the quick water connector assembly is connected to the substrate to be filled.
  • the return water outlet of the quick water connector assembly of the present invention is connected to the water inlet of the floating flow meter 3 through a pipeline.
  • the water outlet is connected to the coolant container 11 through a return pipe 12.
  • a pressure gauge 6 is provided on the water outlet pipe of the filter 5.
  • a frame 1 is further included, and the water pump 2, the floating flow meter 3 and the filter 5 are fixedly arranged on the frame 1.
  • the water pump 2 is also connected with an electric control box 7 for controlling the water pump.
  • a support body is provided below the coolant container 11 for support.
  • the quick water connector assembly of the present invention is composed of a first quick water connector 8 and a second quick water connector 9; the first quick water connector 8 and the second quick water connector 9 are connected through a water pipe; the first quick water connector 8 includes a filter The water supply quick connector connected to the water outlet 5 and the water return quick connector connected to the water inlet of the floating flow meter 3; the second quick water connector 9 is a connector matched with the water inlet and outlet of the substrate 10 to be filled.
  • the second quick water joint 9 includes a joint body, and the joint body is provided with an inlet pipe section 9.1 and a return pipe section 9.2 corresponding to the water inlet and outlet of the substrate 10 to be filled; the inlet pipe section 9.1 and The return water pipe section 9.2 passes through the joint body, and the lower end of the joint body is connected with the water inlet and outlet of the substrate 10 to be filled, and the upper end extends from the joint body and communicates with the connecting pipe from the first quick water joint 8; A positioning hole 9.3 is also provided on a side that is inserted into the substrate 10 to be filled.
  • the water inlet enters the filling substrate 10, and the excess cooling liquid flows out from the water outlet of the filling substrate 10 to the return water pipe section 9.2 of the second fast water joint 9, and then passes through the pipeline to the return water fast joint of the first fast water joint 8, Then enter the floating flow meter 3, and finally return to the coolant container through the return pipe 12, wherein the electrical control box 7 and the pressure gauge and the floating flow meter 3 are used to set in advance or to monitor or control the working status of the entire device in advance.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

一种水冷基板填充过滤装置，包括冷却液容器（11）、水泵（2）、过滤器（5）、浮动流量表（3）、快速水接头组件、单项阀水管（4）；单向阀水管（4）伸入至冷却液容器（11）内，单向阀水管（4）连接至水泵（2）的入水口，水泵（2）的出水口连接至过滤器（5）的入水口，过滤器（5）的出水口连接至快速水接头组件，快速水接头组件连接至待填充基板；快速水接头组件的回水出口连接至浮动流量表（3）的入水口，浮动流量表（3）的出水口通过回水管（12）连接至冷却液容器（11）。

Description

一种水冷基板填充过滤装置 技术领域
本发明属于动车技术领域，涉及一种填充过滤装置，尤其是一种水冷基板填充过滤装置。
背景技术
随着中国铁路的高速发展，高速大编组的动车组，以及高速大功率的电力机车越来越多，所需牵引动力的大功率铁路机车、动车牵引辅助变流装置迅速增加。随着科学技术的发展，高技术含量、结构复杂的变流装置专业化分工更强、更加趋于模块化。如此大规模的模块化部件生产，如果还依靠原有的传统方式来组织生产的模式，已经不能满足大批量、生产周期短、产品可靠性高的要求。
现有技术的填充过滤往往采用在变流器中进行，或者在例行试验站中进行，这种方式具有以下缺陷：
1)效率太低，受变流器生产进度的限制。
2)容易对变流器(或试验站)管路造成损伤，增加变流器(试验站)故障率；
3)操作难度大，需要天车或模块周转车等设备辅助使用。
正是在这种情况下，研制发明了水冷基板填充过滤装置。
填充过滤装置通过提前设定好的参数控制填充过滤过程(启动、排气，保压，停止)，可以实现水冷板的填充、过滤功能，能快速替换水冷板，降低了填充过滤难度，提高生产效率。
发明内容
本发明的目的在于克服上述现有技术的缺点，提供一种水冷基板填充过滤装置，该装置能够通过提前设定好的参数控制填充过滤过程，可以实现水冷板的填充、过滤功能，能快速替换水冷板，降低了填充过滤难度，提高生产效率。
本发明的目的是通过以下技术方案来解决的：
这种水冷基板填充过滤装置，包括冷却液容器、水泵、过滤器、浮动流量表、快速水接头组件、单向阀水管和冷却液容器；所述单向阀水管伸入至冷却液容器内，单向阀水管连接至水泵的入水口，水泵的出水口连接至过滤器的入水口，过滤器的出水口连接至快速水接头组件，所述快速水接头组件连接至待填充基板；所述快速水接头组件的回水出口连接至浮动流量表的入水口，所述浮动流量表的出水口通过回水管连接至冷却液容器。
进一步，上述快速水接头组件由第一快速水接头和第二快速水接头组成；第一快速水接头和第二快速水接头通过水管连接；所述第一快速水接头包括与过滤器出水口连接的供水快速接头以及与浮动流量表入水口连接的回水快速接头；所述第二快速水接头为与待填充基板的进出水口所匹配对接的接头。
进一步，上述第二快速水接头包括接头本体，在接头本体上设置有与待填充基板的进、出水口相对应的进水管段和回水管段；所述进水管段和回水管段穿过接头本体，且下端伸出接头本体与待填充基板的进、出水口对接，上端伸出接头本体并与来自第一快速水接头的 连接管相互连通；在接头本体与待填充基板插接的一面还设置有定位孔。
进一步，上述过滤器的出水管路上设置有压力表。
进一步，上述还包括有框架，所述水泵、浮动流量表和过滤器固定设置在框架上。
进一步，上述水泵还连接有用以控制水泵的电气控制盒。
进一步，上述冷却液容器的下方设置有用以支撑的架体。
本发明具有以下有益效果：
本发明的水冷基板填充过滤装置通过单向阀水管和具有冷却液的冷却液容器连接，通过快速水接头组件和不同型号的水冷板工装连接，不同情况可方便转换。该水冷基板填充过滤装置通过提前设定好的参数控制填充过滤过程(启动、排气，保压，停止)，可以实现水冷板的填充、过滤功能，能快速替换水冷板，降低了填充过滤难度，提高生产效率。
进一步，本发明的水冷基板填充过滤装置在试验中运用于CRH5动车组牵引功率模块、高速大功率的HXD1、HXD2B/C、HXD3B，新八轴、7200KW电力机车用牵引功率模块批量生产中，结果大大提高了生产效率，保证了批量化产品的一致性和可靠性，取得了良好的经济效益。
附图说明
图1为本发明的结构示意图；
图2为本发明第二快速水接头9与待填充基板对接示意图；
图3为本发明的工作过程框图。
其中：1为框架；2为水泵；3为浮动流量表；4为单向阀水管；5为过滤器；6为压力表；7为电气控制盒；8为第一快速水接头；9为第二快速水接头；10为待填充基板；11为冷却液容器；12为回水管；13为水管。
具体实施方式
下面结合附图对本发明做进一步详细描述：
参见图1和图2：本发明的水冷基板填充过滤装置，包括冷却液容器11、水泵2、过滤器5、浮动流量表3、快速水接头组件、单向阀水管4和冷却液容器11。单向阀水管4伸入至冷却液容器11内，单向阀水管4通过水管连接至水泵2的入水口，水泵2的出水口通过水管连接至过滤器5的入水口，过滤器5的出水口通过水管连接至快速水接头组件，该快速水接头组件连接至待填充基板；本发明的快速水接头组件的回水出口通过管路连接至浮动流量表3的入水口，浮动流量表3的出水口通过回水管12连接至冷却液容器11。过滤器5的出水管路上设置有压力表6。
在本发明的最佳实施例中：还包括有框架1，所述水泵2、浮动流量表3和过滤器5固定设置在框架1上。水泵2还连接有用以控制水泵的电气控制盒7。冷却液容器11的下方设置有用以支撑的架体。
本发明的快速水接头组件由第一快速水接头8和第二快速水接头9组成；第一快速水接头8和第二快速水接头9通过水管连接；第一快速水接头8包括与过滤器5出水口连接的供水快速接头以及与浮 动流量表3入水口连接的回水快速接头；第二快速水接头9为与待填充基板10的进出水口所匹配对接的接头。
如图2所示：第二快速水接头9包括接头本体，在接头本体上设置有与待填充基板10的进、出水口相对应的进水管段9.1和回水管段9.2；进水管段9.1和回水管段9.2穿过接头本体，且下端伸出接头本体与待填充基板10的进、出水口对接，上端伸出接头本体并与来自第一快速水接头8的连接管相互连通；在接头本体与待填充基板10插接的一面还设置有定位孔9.3。
本发明的工作过程如下：
参见图3，冷却液容器11中储存有冷却液，水泵2通过水管13和单向阀水管4从冷却液容器11抽取冷却液，然后泵至过滤器3过滤后进入快速水接头组件，在快速水接头组件中，由过滤器3供给过滤后的冷却液通过第一快速水接头8的供水快速接头并通过管路至第二快速水接头9的进水管段9.1，然后至待填充基板10的进水口进入填充基板10中，多余的冷却液由填充基板10的出水口流出至第二快速水接头9的回水管段9.2，然后经过管路至第一快速水接头8的回水快速接头，然后进入浮动流量表3，最后通过回水管12回流至冷却液容器，其中，通过电气控制盒7以及来自压力表和浮动流量表3来提前设置或者中间监控或控制整个装置的工作状态。

Claims (7)

  1. 一种水冷基板填充过滤装置，其特征在于，包括冷却液容器(11)、水泵(2)、过滤器(5)、浮动流量表(3)、快速水接头组件、单向阀水管(4)和冷却液容器(11)；所述单向阀水管(4)伸入至冷却液容器(11)内，单向阀水管(4)连接至水泵(2)的入水口，水泵(2)的出水口连接至过滤器(5)的入水口，过滤器(5)的出水口连接至快速水接头组件，所述快速水接头组件连接至待填充基板；所述快速水接头组件的回水出口连接至浮动流量表(3)的入水口，所述浮动流量表(3)的出水口通过回水管(12)连接至冷却液容器(11)。
  2. 根据权利要求1所述的水冷基板填充过滤装置，其特征在于，所述快速水接头组件由第一快速水接头(8)和第二快速水接头(9)组成；第一快速水接头(8)和第二快速水接头(9)通过水管连接；所述第一快速水接头(8)包括与过滤器(5)出水口连接的供水快速接头以及与浮动流量表(3)入水口连接的回水快速接头；所述第二快速水接头(9)为与待填充基板(10)的进出水口所匹配对接的接头。
  3. 根据权利要求2所述的水冷基板填充过滤装置，其特征在于，所述第二快速水接头(9)包括接头本体，在接头本体上设置有与待填充基板(10)的进、出水口相对应的进水管段(9.1)和回水管段(9.2)；所述进水管段(9.1)和回水管段(9.2)穿过接头本体，且下端伸出接头本体与待填充基板(10)的进、出水口对接，上端伸出接头本体并与来自第一快速水接头(8)的连接管相互连通；在接头本体与待填充基板(10)插接的一面还设置有定位孔(9.3)。
  4. 根据权利要求1所述的水冷基板填充过滤装置，其特征在于，所述过滤器(5)的出水管路上设置有压力表(6)。
  5. 根据权利要求1所述的水冷基板填充过滤装置，其特征在于，所述还包括有框架(1)，所述水泵(2)、浮动流量表(3)和过滤器(5)固定设置在 框架(1)上。
  6. 根据权利要求1所述的水冷基板填充过滤装置，其特征在于，所述水泵(2)还连接有用以控制水泵的电气控制盒(7)。
  7. 根据权利要求1所述的水冷基板填充过滤装置，其特征在于，所述冷却液容器(11)的下方设置有用以支撑的架体。
PCT/CN2018/113116 2018-05-25 2018-10-31 一种水冷基板填充过滤装置 WO2019223246A1 (zh)

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