WO2019218173A1

WO2019218173A1 - Method for construction of wall system

Info

Publication number: WO2019218173A1
Application number: PCT/CN2018/086940
Authority: WO
Inventors: 杨泓斌; 陈祥祥; 李缙; 颜旺龙; 翟皓月
Original assignee: 增城市碧桂园物业发展有限公司
Priority date: 2018-05-16
Filing date: 2018-05-16
Publication date: 2019-11-21
Also published as: CN112119194A

Abstract

The present invention is applicable to the technical field of building construction. Provided is a method for construction of a wall system, comprising the following steps: fabricating a wall, arranging a longitudinal recess at one side surface of the wall; fabricating a cable routing member, cutting or molding a cable channel passing through an elongated board block in a lengthwise direction thereof, forming an engagement structure at a channel opening of the cable channel, and obtaining a base; cutting or molding, on another elongated board block, a structure to be engaged at the channel opening of the cable channel, and obtaining a cover board; fabricating or purchasing a cable; loading the cable into the cable channel; engaging the cover board at the channel opening of the cable channel, such that the cover board is engaged with and connected to the base; fitting the cable routing member loaded with the cable to the longitudinal recess, and obtaining a wall system. The invention enables a cable to be fixedly fitted to a longitudinal recess, and thus overcomes the drawback of having to create an opening in a floor panel or wall when repairing a conventional embedded circuit, thereby realizing separation of a circuit from a main structure (SI separation), reducing damage to a main structural body, and enhancing building safety, reliability and durability.

Description

Construction method of wallboard system

The invention belongs to the technical field of construction, and in particular relates to a construction method of a wallboard system.

The most important thing to promote the modernization of the construction industry is to promote the transformation of the construction mode. It is necessary to get rid of the traditional construction model and seek a development path aiming at the modernization of the construction industry.

At present, domestic hydropower construction mostly uses pipelines in the pre-buried way, such as water pipes, strong electric wires (for example, fire wires, neutral wires, ground wires, etc.) and weak wires (for example, network cables, telephone lines, digital TVs). Cables for transmitting information, such as wires, are pre-buried in the main structural wall panels and floor slabs. However, the service life of equipment and pipelines is generally around 10-20 years. It needs to be replaced several times during the service life of the house, resulting in multiple damages. The main structure reduces the service life of the house. In addition, when the interior modification is carried out, it is also necessary to destroy the main structure and re-lay the pipeline to reduce the durability of the house.

It can be seen that the traditional hydropower pre-buried method needs to destroy the main structure during maintenance, and the maintenance is difficult, the cost is high, and the maintenance efficiency is low. At the same time, a large amount of construction waste and noise pollution are generated during maintenance, which will greatly affect the downstairs users. Because the main structure is damaged, it is not conducive to the modification of the internal decoration, the cost of repairing and the time-consuming is long. In addition, because the pipeline adopts the pre-buried mode, the pipeline and the main structure are integrated, and the pipeline and the structure main body are inconvenient to be separated, which is not conducive to the modification of the later household type. Meet the needs of residents' diverse and flexible.

Summary of the invention

The technical problem to be solved by the present invention is to provide a construction method of a wallboard system, which aims to solve the problem that the main structure is damaged when the pipeline maintenance caused by installing the pipeline in the main structure by using the pre-buried method in the prior art, and the maintenance is troublesome. , the problem of loud noise.

Embodiments of the present invention provide a method for constructing a wallboard system, including the following steps:

S10. Preparing a wallboard, wherein the wallboard is a prefabricated wallboard having a longitudinal groove formed on the side of the factory, or a load-bearing wallboard having a longitudinal groove on the side of the construction site;

S11. Preparing a wiring component, the wiring component comprising a base and a cover plate; forming or forming a wire slot extending through a length direction thereof on a long block, forming a snap structure on the slot of the wire slot, and preparing the base Forming or forming a structure that is snapped with the slot of the slot on another long strip to obtain the cover;

S13, determining the type of pipeline required, and preparing or purchasing the pipeline;

S14, pressing the pipeline from the slot of the slot into the slot, or penetrating into the slot from a port at both ends of the slot;

S15, the cover plate is buckled on the slot of the slot, and the cover plate and the base form a snap connection;

S16. Install the wiring component with the pipeline installed in the longitudinal groove of the wall panel, that is, the wall panel system is fabricated.

Further, the steps S15 and S16 can also be replaced by the following steps:

S15', the base is placed in the longitudinal groove of the wall panel, and the base is fixedly mounted in the longitudinal groove of the wall panel by screws;

S16', the cover plate is buckled on the slot of the slot, and the cover plate is snap-connected with the base, that is, the wall panel system is manufactured.

Further, in the step S11, preparing the base includes the following steps:

Preparing the material of the base, the material comprising a certain amount of PVC matrix resin, wood powder of the same quality as the PVC matrix resin, 1.5%-2% foaming agent of the quality of the PVC matrix resin, and 40 mass of the PVC matrix resin % calcium carbonate, 4% stabilizer of PVC matrix resin quality and 0.7%-1% lubricant of PVC matrix resin quality;

A metal mold that matches the shape of the base is prepared, and then the base is injection molded using the above materials in combination with the metal mold.

Further, in the step S11, the preparing the base comprises the following steps:

The wire groove is cut on a plate-shaped profile, and then a snap structure is cut on the side of the profile, that is, the base is made.

Further, in the step S11, a wire groove whose side wall is a continuous extending wall body or a wire groove whose side wall has a plurality of gaps along the length direction thereof is opened or formed.

Further, in the step S11, the prepared wiring member includes a weak electric wiring member, and in the step S13, the prepared or purchased pipeline includes a weak electric wire, and in the step S14, the weak electric wire is removed from the weak electric wiring member. The slot of the slot is pressed into the slot, or a port from both ends of the slot of the weak electric wiring member penetrates into the slot of the weak electric wiring member.

Further, in the step S11, the prepared wiring member includes a strong electric wiring member, and in the step S13, the prepared or purchased pipeline includes a strong electric wire, and in the step S14, the strong electric wire is taken from the a slot of the slot of the strong electric wiring member is pressed into the slot of the strong electric wiring member, or a port from both ends of the slot of the strong electric wiring member penetrates into the slot of the strong electric wiring member .

Further, in the step S11, the base of the prepared wiring member has at least two different sizes of wire slots, and in the step S13, the prepared or purchased pipeline includes at least two types of wires of different sizes, in the step S14. Different types of wires are pressed into the slots from the slots of their matching slots, or they are threaded into the slots from ports at both ends of the matching slots.

Further, in the step S11, the prepared wiring component includes a water pipe fixing component, and in the step S13, the pipeline is prepared or purchased to include a water pipe, and after the step S16, the water pipe fixing component water pipe is used to fix the water pipe. In the longitudinal groove.

Further, in the step S10, the wall panel is formed with a lateral groove when being formed, and the lateral groove is interlaced with the longitudinal groove.

Compared with the prior art, the present invention has the beneficial effects that the present invention provides a method for constructing a wall panel system in which a pipeline is separated from a main structure, and the wall panel is formed with a longitudinal groove during the molding process, so that the wiring member can pass through the wiring member. The pipeline is fixedly installed in the longitudinal groove, which overcomes the disadvantages of the need to excavate the floor and wall panels during the maintenance of the traditional pre-buried line, and realizes the separation of the line from the main structure (SI separation); the damage to the structural body can be reduced, and the damage is greatly increased. Housing safety and durability.

The separate design is adopted by the pipeline and the main structure to provide more space for interior installation and equipment renewal. The pipeline and equipment can be updated without destroying the main structure, which greatly saves the cost of later maintenance and modification. It greatly reduces the construction waste and noise pollution generated during the later maintenance and renovation, and reduces the damage to the natural environment. Reducing the impact on the downstairs users during maintenance can greatly improve the satisfaction of the occupants. In addition, the occupants can modify the unit according to the needs of each individual to maximize the satisfaction of residential use requirements.

DRAWINGS

The one or more embodiments are exemplified by the accompanying drawings in the accompanying drawings, and FIG. The figures in the drawings do not constitute a scale limitation unless otherwise stated.

1 is a flow chart of a method for constructing a wallboard system according to an embodiment of the present invention;

2 is a schematic structural view of a wall panel in which a longitudinal groove is formed or formed according to an embodiment of the present invention;

3 is a schematic structural view of a wiring member according to an embodiment of the present invention;

4 is a schematic diagram of a line distribution according to an embodiment of the present invention;

5 is a schematic diagram of a wall panel system integrated with a water pipe, a strong electric power, and a weak electric wire according to an embodiment of the present invention;

6 is a schematic cross-sectional view of a weak electric wiring member provided with a weak electric wire according to an embodiment of the present invention;

7 is a flow chart of another construction method of a wall panel system according to an embodiment of the present invention;

8 is a schematic view of a wall panel in which a longitudinal groove and a lateral groove are formed or formed according to an embodiment of the present invention;

FIG. 9 is a schematic diagram of another line distribution according to an embodiment of the present invention; FIG.

10 is a schematic diagram of another wall panel system integrated with a water pipe, a strong electric power and a weak electric wire according to an embodiment of the present invention;

11 is a cross-sectional view showing a high-voltage wiring member provided with a strong electric wire according to an embodiment of the present invention;

12 is a schematic structural view of a water pipe clamping assembly according to an embodiment of the present invention;

13 is a schematic structural view of a water pipe pressing assembly according to an embodiment of the present invention;

14 is a schematic view of a wire slot of a wiring member according to an embodiment of the present invention;

FIG. 15 is a schematic diagram of another wire slot of a wiring member according to an embodiment of the present invention.

Detailed ways

The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in FIG. 1 to FIG. 5, in accordance with a preferred embodiment of the present invention, a method of constructing a wallboard system is provided, including the following steps:

S10. Preparing a wall panel 1 which is a prefabricated wall panel having a longitudinal groove 11 formed on the side of the factory, or a load-bearing wall panel having a longitudinal groove 11 on the side of the construction site;

S11, the wiring member 2 is prepared, the wiring member 2 includes a base 21 and a cover plate 22; a wire slot 211 extending through the longitudinal direction thereof is formed or formed on a long plate, and then a buckle is formed at the notch of the wire groove 211. Structure, the base 21 is made; the other long strip is opened or formed with a structure that snaps with the slot of the slot 211, and the cover 22 is obtained;

S13. Determine a required pipeline type, and prepare or purchase a pipeline including one or a combination of two or more of a weak electric wire 3, a strong electric wire 4, and a water pipe 5;

S14, the pipeline is pressed into the slot 211 from the slot of the slot 211, or penetrates from the port at both ends of the slot 211 into the slot 211;

S15, the cover 22 is snapped onto the slot of the slot 211, and the cover 22 is formed into a snap connection with the base 21;

S16. The wiring member 2 with the pipeline installed is installed in the longitudinal groove 11 of the wall panel 1, that is, the wall panel system is fabricated.

Referring to FIG. 6 and FIG. 7, when the wiring member 2 is fixed by the screw 3, the above steps S15 and S16 can also be replaced by the following steps:

S15', the base 21 is placed in the longitudinal groove 11 of the wall panel 1, the base 21 is fixedly mounted in the longitudinal groove 11 of the wall panel 1 by screws 6;

S16', the cover plate 22 is snapped onto the slot of the slot 211, and the cover plate 22 is snap-fitted with the base 21 to form the wall panel system.

In the above step S11, the following two methods can be used for preparing the base 21:

method one:

Preparing the material of the base 21, the material comprising a certain amount of PVC (polyvinyl chloride) matrix resin, wood powder of the same quality as the PVC matrix resin, and 1.5% to 2% of the foaming agent of the quality of the PVC matrix resin, 40% calcium carbonate of the quality of the PVC matrix resin, 4% of the stabilizer of the quality of the PVC matrix resin, and 0.7% to 1% of the lubricant of the PVC matrix resin; a metal mold matching the shape of the base 21 is prepared. Then, the base 21 is injection molded using the above materials in combination with the metal mold. The base 21 made of the material has a certain structural strength, which effectively ensures the durability of the product, and is light in weight, and is convenient for production and installation.

Method 2: Cutting the wire groove 211 on a plate-shaped profile, and then cutting the buckle structure on the side of the profile, that is, the base 21 is prepared.

In order to realize the wiring in both directions, the socket or the faucet that is connected to the pipeline can be accurately positioned according to requirements. Referring to FIG. 8 to FIG. 10, in the above step S10, the wall panel 1 is formed with a lateral groove 12 during molding. The transverse grooves 12 are interleaved with the longitudinal grooves 11 so that the pipeline can be angled/turned between the two.

In the above step S11, the notch width of the opened or formed wire groove 211 is smaller than the width of the inner space of the groove, so that the pipe which is pressed into or penetrated into the wire groove 211 is not easily detached from the wire groove 211.

In the wall panel system of the embodiment, the lateral groove 12 and the longitudinal groove 11 can accommodate one or a combination of two or more of the weak electric wire 3, the strong electric wire 4, and the water pipe 5, and can also accommodate weak electric wires of different specifications. 3. Strong electric wires 4 and water pipes 5.

Specifically, in the above step S11, referring to FIG. 6, the prepared wiring member 2 includes the weak electric wiring member 2a. In the step S13, the prepared or purchased pipeline includes the weak electric wire 3, and in the step S14, the The weak electric wire 3 is pressed into the wire groove 211 from the notch of the wire groove 211 of the weak electric wiring member 2a, or the weak electric wiring member 2a is penetrated from the port at both ends of the wire groove 211 of the weak electric wiring member 2a. Inside the slot 211.

Specifically, in the above step S11, referring to FIG. 11, the prepared wiring member 2 includes a strong electric wiring member 2b. In the step S13, the pipeline prepared or purchased includes a strong electric wire 4, and in the step S14, the The high-voltage electric wire 4 is pressed into the wire groove of the high-voltage wiring member 4 from the notch of the wire groove 211 of the high-voltage wiring member 2b, or from both ends of the wire groove 211 of the high-voltage wiring member 4. The port penetrates into the wire groove 211 of the high-voltage wiring member 4.

Specifically, in the above step S11, the base 21 of the prepared wiring member 2 has at least two wire slots 211 of different sizes, and in the step S13, the pipeline prepared or purchased includes at least two types of wires of different sizes, the step In S14, different types of electric wires are pressed into the wire grooves 211 from the slots of the matching wire grooves 211, or the ports at both ends of the matching wire grooves 211 are inserted into the wire grooves 211.

In the above step S11, the prepared wiring member 2 includes a water pipe fixing assembly. In the step S13, the preparation or purchase of the pipeline includes the water pipe 5. In the embodiment, after the step S16, the water pipe fixing component water pipe 2c is further included. The water pipe 5 is fixedly mounted in the longitudinal groove 11.

In order to fix the water pipe 2, the present embodiment provides two water pipe fixing components:

Referring to FIG. 10 and FIG. 12, one of them is a water pipe clamping assembly 7 including a bottom plate 71, a card holder 72, an upper cover 73 and a screw 74, and the shape of the bottom plate 71 and the upper cover 73 Both are matched with the shape of the longitudinal groove 11; the bottom plate 71 is fixedly mounted in the longitudinal groove 11 by a screw 74, and the card holder 72 is fixed on the top surface of the bottom plate 71, the card The bracket 72 has an elastic retaining portion 721, and the water tube 2 is embedded in the elastic latching portion 721. The upper cover 73 is fastened to the two side walls of the bottom plate 71 and covers the water pipe 5 .

Referring to FIG. 13 , the other is a water pipe pressing assembly 8 including a pressure plate 81 and a screw 82. The pressure plate 81 is provided with a pressure groove 811 at an intermediate position, and the shape and shape of the pressure groove 811 are The shape of the water pipe 5 is matched, and both sides of the pressure plate 81 are provided with mounting holes through which the screws 82 are fixed to the groove bottom of the longitudinal groove 11 , optimally, A gap between the filling platen 81 and the inner wall of the longitudinal groove 11 can be fitted with a filling strip 9 in the slit.

For ease of fabrication and molding, the base 21 and the cover 22 of the wiring member 2 are both made of plastic or injection molded. Of course, in practical applications, other materials, such as wood, may be used for cutting.

Further, in the above step S11, a wire groove whose side wall is a continuously extending wall body or a wire groove whose side wall has a plurality of gaps along the longitudinal direction thereof is opened or formed. Referring to Fig. 14, the side walls of the wiring groove of the wiring member are continuously extending walls, so that adjacent cables can be better electrically isolated. Referring to FIG. 15, the sidewall of the slot can also be provided with a plurality of spaced-apart gaps along the length thereof, thereby saving material while fixing the pipeline.

The embodiment provides a construction method of a wall panel system in which a pipeline is separated from a main structure, and the wall panel 1 is formed with a longitudinal groove 11 during the molding process, so that the pipeline can be fixedly mounted to the longitudinal groove 11 through the wiring member 2. Internally, it overcomes the drawbacks of the need to excavate the floor and wall panels during the maintenance of the traditional pre-buried line, and realizes the separation of the line from the main structure (SI separation); it can reduce the damage to the main body of the structure and greatly increase the safety and durability of the house.

The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims

A method for constructing a wallboard system, comprising the steps of:
S10. Preparing a wallboard, wherein the wallboard is a prefabricated wallboard having a longitudinal groove formed on the side of the factory, or a load-bearing wallboard having a longitudinal groove on the side of the construction site;
S11. Preparing a wiring component, the wiring component comprising a base and a cover plate; forming or forming a wire slot extending through a length direction thereof on a long block, forming a snap structure on the slot of the wire slot, and preparing the base Forming or forming a structure that is snapped with the slot of the slot on another long strip to obtain the cover;
S13, determining the type of pipeline required, and preparing or purchasing the pipeline;
S14, pressing the pipeline from the slot of the slot into the slot, or penetrating into the slot from a port at both ends of the slot;
S15, the cover plate is buckled on the slot of the slot, and the cover plate and the base form a snap connection;
S16. Install the wiring component with the pipeline installed in the longitudinal groove of the wall panel, that is, the wall panel system is fabricated.
The construction method according to claim 1, wherein the steps S15 and S16 are further replaced by the following steps:
S15', the base is placed in the longitudinal groove of the wall panel, and the base is fixedly mounted in the longitudinal groove of the wall panel by screws;
S16', the cover plate is buckled on the slot of the slot, and the cover plate is snap-connected with the base, that is, the wall panel system is manufactured.
The construction method according to claim 1, wherein in the step S11, preparing the base comprises the following steps:
Preparing the material of the base, the material comprising a certain amount of PVC matrix resin, wood powder of the same quality as the PVC matrix resin, 1.5%-2% foaming agent of the quality of the PVC matrix resin, and 40 mass of the PVC matrix resin % calcium carbonate, 4% stabilizer of PVC matrix resin quality and 0.7%-1% lubricant of PVC matrix resin quality;
A metal mold that matches the shape of the base is prepared, and the base is then injection molded using the material in combination with the metal mold.
The construction method according to claim 1, wherein in the step S11, preparing the base comprises the following steps:
The wire groove is cut on a plate-shaped profile, and then a snap structure is cut on the side of the profile, that is, the base is made.
The construction method according to claim 1, wherein in the step S11, a wire groove whose side wall is a continuously extending wall body or a wire groove whose side wall has a plurality of spaces along a longitudinal direction thereof is opened or formed.
The construction method according to claim 1, wherein in the step S11, the prepared wiring member comprises a weak electric wiring member, and in the step S13, the pipeline prepared or purchased includes a weak electric wire, and in the step S14, Pressing the weak electric wire into the wire slot from the slot of the wire slot of the weak electric wiring member, or penetrating into the wire groove of the weak electric wiring member from a port at both ends of the wire slot of the weak electric wiring member .
The construction method according to claim 1, wherein in the step S11, the prepared wiring member comprises a strong electric wiring member, and in the step S13, the pipeline prepared or purchased comprises a strong electric wire, and the step S14 Pressing the high-voltage electric wire from the slot of the wire slot of the high-voltage wiring member into the wire slot of the high-voltage wiring member, or from the port at both ends of the wire slot of the high-voltage wiring member Into the wire slot of the high-voltage wiring member.
The construction method according to claim 1, wherein in the step S11, the base of the prepared wiring member has at least two wire grooves of different sizes, and in the step S13, the pipeline prepared or purchased includes different sizes. At least two types of wires, in the step S14, pressing different types of wires into the wire slot from the slots of the matching slot, or penetrating into the slot from the ports at both ends of the matching slot .
The construction method according to claim 1, wherein in the step S11, the prepared wiring member comprises a water pipe fixing assembly, and in the step S13, the preparation or purchase of the pipeline includes a water pipe, and after the step S16, the method further includes The water pipe fixing assembly water pipe is used to fix the water pipe in the longitudinal groove.
The construction method according to any one of claims 1 to 9, wherein in the step S10, the wall panel is formed with a lateral groove at the time of molding, the lateral groove and the longitudinal groove Interlaced.