WO2019208337A1 - Substrate processing system and substrate processing method - Google Patents

Substrate processing system and substrate processing method Download PDF

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Publication number
WO2019208337A1
WO2019208337A1 PCT/JP2019/016369 JP2019016369W WO2019208337A1 WO 2019208337 A1 WO2019208337 A1 WO 2019208337A1 JP 2019016369 W JP2019016369 W JP 2019016369W WO 2019208337 A1 WO2019208337 A1 WO 2019208337A1
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WO
WIPO (PCT)
Prior art keywords
substrate
processed
laser processing
transfer
thinning
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PCT/JP2019/016369
Other languages
French (fr)
Japanese (ja)
Inventor
義広 川口
弘明 森
和哉 久野
Original Assignee
東京エレクトロン株式会社
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Publication of WO2019208337A1 publication Critical patent/WO2019208337A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/60Preliminary treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/04Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving a rotary work-table
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations

Definitions

  • the present disclosure relates to a substrate processing system and a substrate processing method.
  • the wafer processing system of Patent Document 1 includes a laser processing apparatus that forms a modified layer inside a wafer, a grinding apparatus that thins the wafer, a first cassette mounting unit that mounts a first cassette, And a second cassette placement section for placing the second cassette.
  • the wafer processing system includes a transfer unit that transfers a wafer between a laser processing apparatus, a grinding apparatus, a first cassette, and a second cassette.
  • One aspect of the present disclosure provides a technique capable of keeping a processed substrate after processing in a loading / unloading station where a cassette for storing the substrate to be processed is loaded / unloaded.
  • a substrate processing system includes: A loading / unloading station for loading / unloading a cassette storing a substrate to be processed; A laser processing apparatus for performing laser processing on the substrate to be processed; A thinning device for thinning the substrate to be processed, The thinning device and the carry-in / out station are disposed on opposite sides of the laser processing device in the horizontal direction.
  • a processed substrate can be kept clean at a loading / unloading station where a cassette for storing the substrate to be processed is loaded / unloaded.
  • FIG. 1 is a plan view showing a substrate processing system according to the first embodiment.
  • FIG. 2 is a diagram showing the substrate processing system according to the first embodiment, and is a cross-sectional view taken along the line II-II in FIG.
  • FIG. 3 is a perspective view showing the substrate to be processed before being processed by the substrate processing system according to the first embodiment.
  • FIG. 4 is a perspective view showing the substrate to be processed after being processed by the substrate processing system according to the first embodiment.
  • FIG. 5 is a diagram illustrating a main part of the laser processing apparatus according to the first embodiment.
  • FIG. 6 is a view showing a primary processing unit of the thinning device according to the first embodiment.
  • FIG. 7 is a flowchart showing steps of the substrate processing method according to the first embodiment, and is a flowchart in the case where the processing target substrate is thinned after laser processing of the processing target substrate.
  • FIG. 8 is a flowchart showing an example of a process performed after the process S114 of FIG.
  • FIG. 9 is a flowchart showing steps of the substrate processing method according to the first embodiment, and is a flowchart in the case where laser processing is performed on the substrate to be processed after the substrate to be processed is thinned.
  • FIG. 10 is a plan view showing a substrate processing system according to the second embodiment.
  • FIG. 11 is a view showing the substrate processing system according to the second embodiment, and is a cross-sectional view taken along the line XI-XI of FIG. FIG.
  • FIG. 12 is a diagram illustrating a coating apparatus according to the second embodiment.
  • FIG. 13 is sectional drawing which shows the state before and behind supplying compressed air to the inside of the pressure vessel of the joining apparatus which concerns on 2nd Embodiment.
  • FIG. 14 is a cross-sectional view illustrating an example of a state in which the sealed space of the bonding apparatus indicated by the solid line in FIG. 13 is decompressed.
  • FIG. 15 is a flowchart showing the substrate processing method according to the second embodiment.
  • FIG. 16 is a flowchart illustrating an example of a process performed subsequent to the process S309 in FIG. 15 when the process target substrate is thinned after the laser processing of the process target substrate.
  • FIG. 17 is a flowchart illustrating an example of a process performed subsequent to step S309 in FIG. 15 when laser processing of the target substrate is performed after the target substrate is thinned.
  • FIG. 1 is a plan view showing a substrate processing system according to the first embodiment.
  • FIG. 2 is a diagram showing the substrate processing system according to the first embodiment, and is a cross-sectional view taken along the line II-II in FIG. 1 and 2, the X axis direction, the Y axis direction, and the Z axis direction are directions perpendicular to each other, the X axis direction and the Y axis direction are horizontal directions, and the Z axis direction is a vertical direction.
  • the rotation direction with the vertical axis as the center of rotation is also called the ⁇ direction.
  • “lower” means vertically downward
  • “upper” means vertically upward.
  • the substrate processing system 1 performs laser processing of the substrate 10 to be processed. In addition, the substrate processing system 1 thins the substrate 10 to be processed. Either laser processing of the substrate to be processed 10 or thinning of the substrate to be processed 10 may be performed first. Regardless of which is performed first, the substrate processing system 1 is configured to be able to cope.
  • the substrate processing system 1 performs various processes after the laser processing of the substrate 10 to be processed and the thinning of the substrate 10 to be processed. Specifically, the substrate processing system 1 irradiates the protective tape 40 (see FIG. 3) with ultraviolet rays, mounts the substrate 10 to be processed, peels off the protective tape 40 from the substrate 10 to be processed, and the frame 60 (see FIG. 4). Affix ID to.
  • the substrate processing system 1 includes a loading / unloading station 100 in which a plurality of cassettes 101 and 102 that accommodate a substrate to be processed 10 are loaded / unloaded.
  • the loading / unloading station 100 carries in / out a cassette 101 for storing the substrate to be processed 10 before processing and a cassette 102 for storing the substrate to be processed 10 after processing.
  • the loading / unloading station 100 includes a cassette table 110 on which a plurality of cassettes 101 and 102 that accommodate the substrate to be processed 10 are placed.
  • the cassette stand 110 includes a plurality of (for example, four) placement plates 112.
  • the plurality of placement plates 112 are arranged at intervals in the Y-axis direction.
  • One of the plurality of cassettes 101 and 102 is placed on each of the plurality of placement plates 112.
  • FIG. 3 is a perspective view showing a substrate to be processed before being processed by the substrate processing system according to the first embodiment.
  • the substrate to be processed 10 is a semiconductor substrate such as a silicon wafer.
  • the substrate 10 has a first main surface 11 and a second main surface 12 that face each other.
  • the first main surface 11 of the substrate to be processed 10 is partitioned by a plurality of streets formed in a lattice shape. Devices such as elements, circuits, and terminals are formed in advance in each partitioned area. A division line is set for each of the plurality of streets. The substrate 10 to be processed is divided along the division lines, and a plurality of chips 19 (see FIG. 4) are obtained.
  • a protective tape 40 is bonded to the first main surface 11 of the substrate 10 to be processed.
  • the protective tape 40 protects the first main surface 11 of the substrate 10 to be processed and protects a device formed in advance on the first main surface 11 during laser processing and thinning.
  • the protective tape 40 covers the entire first main surface 11 of the substrate 10 to be processed.
  • the protective tape 40 is composed of a sheet base material and an adhesive applied to the surface of the sheet base material.
  • the pressure-sensitive adhesive may be cured by irradiating with ultraviolet rays to reduce the adhesive strength. After the adhesive force is reduced, the protective tape 40 can be easily peeled from the substrate to be processed 10 by a peeling operation.
  • the substrate 10 to be processed is accommodated in the cassette 101 with the first main surface 11 to which the protective tape 40 is bonded facing upward. Further, the substrate 10 to be processed is taken out from the cassette 101, turned upside down, and then transferred to the first processing station 200.
  • FIG. 4 is a perspective view showing the substrate to be processed after being processed by the substrate processing system according to the first embodiment.
  • the substrate 10 to be processed is attached to the frame 60 via an adhesive tape 50 after laser processing and thinning.
  • the adhesive tape 50 is provided on the opposite side of the protective tape 40 shown in FIG.
  • the protective tape 40 is peeled off from the substrate 10 to be processed by the substrate processing system 1 and removed.
  • the adhesive tape 50 is composed of a sheet base material and an adhesive applied to the surface of the sheet base material.
  • the adhesive tape 50 is attached to the frame 60 so as to cover the opening of the annular frame 60, and is bonded to the substrate to be processed 10 at the opening of the frame 60. Thereby, the to-be-processed substrate 10 can be conveyed holding the flame
  • Film) 52 may be provided as shown in FIG.
  • the DAF 52 is an adhesive sheet for die bonding.
  • the DAF 52 is used for stacking the chips 19 and the like.
  • the DAF 52 may be either conductive or insulating.
  • the DAF 52 is formed smaller than the opening of the frame 60 and is provided inside the frame 60.
  • the DAF 52 covers the entire second main surface 12 of the substrate 10 to be processed. If the chips 19 are not stacked, the DAF 52 is not necessary, and the substrate to be processed 10 may be attached to the frame 60 via the adhesive tape 50 alone.
  • the carry-in / out station 100 has a transfer area 120 to which the substrate 10 to be processed is transferred.
  • the conveyance area 120 is disposed on the X axis direction positive side of the cassette table 110.
  • a guide rail 121 extending in the Y-axis direction is installed in the transport region 120, and the transport device 122 moves along the guide rail 121.
  • the transfer device 122 includes a first holder 123, a second holder 124, and a third holder 125 as a holding unit that holds the substrate 10 to be processed.
  • the first holder 123, the second holder 124, and the third holder 125 are arranged to be shifted in the Y-axis direction in FIG. 1, but are spaced in the Z-axis direction as shown in FIG. Since they are arranged, they may be arranged so as to overlap in the Y-axis direction.
  • the first holder 123, the second holder 124, and the third holder 125 are movable not only in the Y axis direction but also in the X axis direction, the Z axis direction, and the ⁇ direction.
  • the first holder 123, the second holder 124, and the third holder 125 move synchronously in the Y-axis direction and move independently in the X-axis direction, the Z-axis direction, and the ⁇ direction.
  • the first holder 123 receives the substrate to be processed 10 from the cassette 101 placed on the cassette stand 110 and takes out the received substrate 10 to be processed from the cassette 101.
  • the first holder 123 is formed in a fork shape which is divided into two forks so as to be easily inserted into the cassette 101.
  • the first holder 123 can be turned upside down to turn the substrate 10 to be turned upside down.
  • the second holder 124 conveys the substrate 10 to be processed on which at least one of laser processing and thinning is performed.
  • the second holder 124 has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10 in order to prevent damage to the substrate 10 to be processed that has become brittle due to processing. To adsorb.
  • the third holder 125 conveys the substrate 10 to be processed mounted on the frame 60 via the adhesive tape 50.
  • the third holder 125 includes a pair of guide rails 126 on which the frame 60 is movably mounted and a grip portion 127 that grips the frame 60 mounted on the pair of guide rails 126.
  • the substrate processing system 1 includes a first processing station 200 that processes the substrate to be processed 10 taken out from the cassette 101.
  • the first processing station 200 includes a laser processing device 210 that performs laser processing of the substrate 10 to be processed, and a thinning device 220 that performs thinning of the substrate 10 to be processed.
  • FIG. 5 is a diagram showing a main part of the laser processing apparatus according to the first embodiment.
  • the laser processing apparatus 210 performs laser processing on the substrate 10 to be processed.
  • the laser processing apparatus 210 performs laser processing (so-called laser dicing) for dividing the substrate 10 to be processed into a plurality of chips 19.
  • the laser processing apparatus 210 condenses and irradiates the laser processing stage 211 that holds the target substrate 10 and the laser beam LB that processes the target substrate 10 onto the target substrate 10 that is held by the laser processing stage 211.
  • a head 212 is a diagram showing a main part of the laser processing apparatus according to the first embodiment.
  • the laser processing apparatus 210 performs laser processing on the substrate 10 to be processed.
  • the laser processing apparatus 210 performs laser processing (so-called laser dicing) for dividing the substrate 10 to be processed into a plurality of chips 19.
  • the laser processing apparatus 210 condenses and irradiates the laser processing stage 211 that holds the target substrate 10 and
  • the laser processing stage 211 holds the substrate 10 to be processed from below via the protective tape 40. That is, the laser processing stage 211 holds the target substrate 10 from below with the second main surface 12 of the target substrate 10 facing upward.
  • the laser processing stage 211 has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10, and sucks the substrate to be processed 10 on the suction surface.
  • the laser processing stage 211 is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
  • the laser processing head 212 has a condenser lens 213 arranged vertically above the laser processing stage 211.
  • the condensing lens 213 condenses the laser beam LB inside the substrate 10 to be processed, and forms the modified layer 15 serving as a starting point of the division inside the substrate 10 to be processed.
  • a laser beam having transparency to the substrate 10 to be processed is used.
  • the modified layer 15 is formed, for example, by locally melting and solidifying the inside of the substrate 10 to be processed.
  • the laser beam LB forms the modified layer 15 serving as a starting point of fracture inside the substrate 10 to be processed, but a laser processing groove may be formed on the upper surface of the substrate 10 to be processed.
  • the laser processing groove may or may not penetrate the substrate 10 to be processed in the thickness direction.
  • the laser processing apparatus 210 has a moving mechanism 214 (see FIGS. 1 and 2) that moves the laser processing stage 211 to move the position of the irradiation point of the laser beam LB on the upper surface of the substrate 10 to be processed.
  • the moving mechanism 214 moves the laser processing stage 211 in the X axis direction, the Y axis direction, and the ⁇ direction.
  • the moving mechanism 214 includes, for example, an XY ⁇ stage, and includes a Y-axis guide 215, a Y-axis slider that moves along the Y-axis guide 215, an X-axis guide 216, and an X-axis slider that moves along the X-axis guide.
  • the Y-axis guide 215 is fixed to the base frame 217, for example.
  • An X-axis guide 216 is fixed to the Y-axis slider that moves along the Y-axis guide.
  • a rotary disk is rotatably attached to the X-axis slider that moves along the X-axis guide 216.
  • a laser processing stage 211 is fixed to the rotating disk.
  • the laser processing stage 211 moves in the Y-axis direction along the Y-axis guide 215, moves in the X-axis direction along the X-axis guide 216, and rotates around the rotation axis.
  • the moving mechanism 214 is configured with an XY ⁇ stage in this embodiment, but may be configured with an XYZ ⁇ stage. That is, the laser processing stage 211 may be movable in the Z-axis direction.
  • the laser processing apparatus 210 includes a base frame 217, a plurality of support columns 218 erected on the base frame 217, and a ceiling frame 219 supported by the plurality of support columns 218.
  • a movement mechanism 214 is installed on the base frame 217, and a laser processing head 212 is attached to the ceiling frame 219.
  • the thinning device 220 (see FIGS. 1 and 2) includes a rotary table 221, a rotary chuck 222, a primary processing unit 223, a secondary processing unit 225, a tertiary processing unit 226, and a transfer robot 227. Have.
  • the rotary table 221 is rotated around the vertical axis.
  • a plurality of (for example, four) rotary chucks 222 are arranged at equal intervals.
  • Each of the plurality of rotating chucks 222 rotates together with the rotary table 221 and moves to the delivery position A0, the primary processing position A1, the secondary processing position A2, and the tertiary processing position A3.
  • the delivery position A0 serves as both a position where the transfer robot 227 places the substrate 10 to be processed before grinding on the rotary chuck 222 and a position where the transfer robot 227 receives the substrate 10 after grinding from the rotary chuck 222.
  • the primary processing position A1 is a position where the primary processing unit 223 performs primary processing (for example, primary grinding).
  • the secondary processing position A2 is a position where the secondary processing unit 225 performs secondary processing (for example, secondary grinding).
  • the tertiary processing position A3 is a position where the tertiary processing unit 226 performs tertiary processing (for example, tertiary grinding).
  • Each of the plurality of rotating chucks 222 holds the substrate 10 to be processed from below via the protective tape 40 (see FIG. 6). That is, each of the plurality of rotating chucks 222 holds the substrate to be processed 10 from below with the second main surface 12 of the substrate to be processed 10 facing upward.
  • Each of the plurality of rotating chucks 222 has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10, and sucks the substrate to be processed 10 on the suction surface.
  • Each of the plurality of rotating chucks 222 is, for example, a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
  • FIG. 6 is a diagram showing a primary processing unit of the thinning device according to the first embodiment.
  • the primary processing unit 223 performs primary grinding of the substrate 10 to be processed.
  • the primary processing unit 223 has a rotating grindstone 224.
  • the rotating grindstone 224 descends while rotating and grinds the upper surface (second main surface 12) of the substrate 10 to be processed that rotates together with the rotating chuck 222.
  • the target substrate 10 is thinned after laser processing of the target substrate 10, cracks extend in the thickness direction starting from the modified layer 15 shown in FIG. 5, and the target substrate 10 has a plurality of chips. It is divided into 19. Further, the modified layer 15 shown in FIG. 5 is removed by grinding.
  • the secondary processing unit 225 and the tertiary processing unit 226 are configured in the same manner as the primary processing unit 223, illustration is omitted.
  • the average grain size of the abrasive grains of the rotary grindstone of the secondary processing unit 225 is smaller than the average grain diameter of the abrasive grains of the rotary grindstone 224 of the primary machining unit 223.
  • the average particle diameter of the abrasive grains of the rotary grindstone of the tertiary processing unit 226 is smaller than the average grain diameter of the abrasive grains of the rotary grindstone of the secondary machining unit 225.
  • the transfer robot 227 is not particularly limited, but is an articulated robot having a plurality of arms (see FIG. 1).
  • the articulated robot has a suction pad that sucks the substrate 10 to be processed at the tip.
  • the suction surface of the suction pad is directed downward.
  • the suction pad sucks the target substrate 10 from above with the first main surface 11 of the target substrate 10 facing downward.
  • the suction pad has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10 and sucks the substrate to be processed 10 on the suction surface.
  • the suction pad is movable in the X axis direction, the Y axis direction, the Z axis direction, and the ⁇ direction.
  • the transfer robot 227 transfers the substrate 10 to be processed to the rotary chuck 222, the lower surface cleaning unit 228, and the upper surface cleaning unit 229 (see FIG. 2) located at the delivery position A0.
  • the transfer robot 227 receives the ground substrate 10 to be processed from the rotary chuck 222, transfers it to the lower surface cleaning unit 228, and then transfers it to the upper surface cleaning unit 229.
  • the transfer robot 227 leaves the upper surface cleaning unit 229.
  • the lower surface cleaning unit 228 cleans the protective tape 40 bonded to the lower surface (first main surface 11) of the substrate 10 to be processed. While the lower surface cleaning unit 228 cleans the protective tape 40, the suction pad of the transfer robot 227 sucks the target substrate 10 from above with the first main surface 11 of the target substrate 10 facing down.
  • the lower surface cleaning unit 228 cleans the suction surface (lower surface) of the suction pad of the transfer robot 227 while the suction pad of the transfer robot 227 does not suck the substrate 10 to be processed.
  • the upper surface cleaning unit 229 cleans the ground upper surface (second main surface 12) of the substrate 10 to be processed.
  • the upper surface cleaning unit 229 includes a spin chuck that holds the substrate to be processed from below, and a cleaning liquid nozzle that supplies the cleaning liquid to the upper surface of the substrate 10 to be processed that rotates together with the spin chuck.
  • the upper surface cleaning unit 229 may include a detector that detects the center position and crystal orientation of the substrate 10 to be processed.
  • the detector detects the crystal orientation of the substrate to be processed 10 by detecting the position of the notch 14 (see FIG. 4) representing the crystal orientation of the substrate 10 to be processed.
  • the detector may detect the position of the orientation flat instead of detecting the position of the notch 14.
  • the spin chuck rotates around the vertical axis.
  • the detector transmits a captured image signal to the control device 400.
  • the control device 400 obtains the center position and crystal orientation of the substrate to be processed 10 in the coordinate system fixed to the spin chuck by performing image processing on the image captured by the detector.
  • the thin plate apparatus 220 and the carry-in / out station 100 are arranged on the opposite sides with the laser processing apparatus 210 sandwiched in the horizontal direction (see FIGS. 1 and 2).
  • the thinning device 220 is disposed on the X axis direction positive side of the laser processing apparatus 210, and the loading / unloading station 100 is disposed on the X axis direction negative side of the laser processing apparatus 210.
  • a laser processing apparatus 210 that does not generate grinding waste is disposed between the thinning device 220 that generates grinding waste and the carry-in / out station 100. Therefore, the loading / unloading station 100 can be kept clean, and the processed substrate 10 after processing can be kept clean.
  • the first processing station 200 moves while holding the substrate to be processed 10 between the carry-in / out station 100 and the thinning device 220, and transfers the substrate to be processed 10 to the carry-in / out station 100 and the thinning device 220.
  • a device 230 is provided.
  • the substrate 10 to be processed may be transferred from the carry-in / out station 100 to the transfer device 230, or the substrate 10 to be processed may be transferred from the transfer device 230 to the carry-in / out station 100. Further, the substrate 10 to be processed may be transferred from the thin plate apparatus 220 to the transfer device 230, or the substrate 10 to be processed may be transferred from the transfer device 230 to the thin plate apparatus 220.
  • the transfer device 230 may transfer the substrate 10 to be processed after the laser processing is performed, or may transfer the substrate 10 to be processed before the laser processing is performed. While the transport device 230 transports the substrate to be processed 10 outside the laser processing device 210, the laser processing device 210 can perform laser processing of another substrate to be processed 10 and throughput can be improved.
  • the conveyance device 230 has a shuttle 233 that moves along a guide rail 232 that is disposed vertically above the laser processing device 210.
  • the guide rail 232 extends in the X-axis direction from vertically above the moving mechanism 214 of the laser processing apparatus 210 to vertically above the upper surface cleaning unit 229 of the thinning apparatus 220. Since the transfer device 230 and the laser processing device 210 are stacked in the vertical direction, the first processing station 200 is installed as compared with the case where the transfer device 230 and the laser processing device 210 are arranged in the horizontal direction. The area can be reduced.
  • the transport device 230 has a plurality (for example, two) of shuttles 233 at intervals in the vertical direction.
  • the upper shuttle 233 is also referred to as “upper shuttle 233-1”
  • the lower shuttle 233 is also referred to as “lower shuttle 233-2”.
  • the upper shuttle 233-1 and the lower shuttle 233-2 are independently movable in the X-axis direction and the ⁇ direction.
  • the upper shuttle 233-1 and the lower shuttle 233-2 are immovable in the Y-axis direction, but may be movable in the Y-axis direction.
  • the upper shuttle 233-1 and the lower shuttle 233-2 are not movable in the Z-axis direction, but may be movable in the Z-axis direction.
  • the upper shuttle 233-1 and the lower shuttle 233-2 each have a substrate holding part that holds the substrate 10 from below with the second main surface 12 of the substrate 10 facing upward.
  • the substrate holding part has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10 and sucks the substrate to be processed 10 on the suction surface.
  • the substrate holding unit is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
  • the upper shuttle 233-1 and the lower shuttle 233-2 hold the substrate to be processed 10 in which the processing progress stage is different.
  • the upper shuttle 233-1 holds the target substrate 10 before laser processing
  • the lower shuttle 233-3 holds the target substrate 10 after laser processing. It is possible to transport the substrate 10 to be processed at different stages of processing at intervals in the vertical direction, and to suppress the congestion of the flow of the substrate 10 to be processed.
  • the transfer device 230 has a detector 234 that is attached to the upper shuttle 233-1 and detects the center position and crystal orientation of the substrate 10 to be processed held by the upper shuttle 233-1.
  • the detector 234 detects the crystal orientation of the substrate to be processed 10 by detecting the position of the notch 14 (see FIG. 4) representing the crystal orientation of the substrate 10 to be processed.
  • the detector 234 may detect the position of the orientation flat instead of detecting the position of the notch 14.
  • the detector 234 includes an image sensor, for example, and images the outer periphery of the substrate 10 to be processed held by the upper shuttle 233-1. In order to image a plurality of points on the outer periphery of the substrate 10 to be processed, the substrate holder of the upper shuttle 233-1 rotates around the vertical axis. The detector 234 transmits a captured image signal to the control device 400. The control apparatus 400 obtains the center position and crystal orientation of the substrate 10 to be processed in the coordinate system fixed to the substrate holder of the upper shuttle 233-1 by performing image processing on the image captured by the detector 234.
  • the detector 234 is attached only to the upper shuttle 233-1 in this embodiment, but may be attached only to the lower shuttle 233-2, and attached to both the upper shuttle 233-1 and the lower shuttle 233-2. Also good. In any case, since the transfer device 230 has an alignment function in addition to the transfer function, the transfer device 230 can be multi-functional and the installation area of the first processing station 200 can be reduced.
  • the first processing station 200 receives the substrate to be processed 10 from the shuttle 233 (for example, the upper shuttle 233-1) to which the detector 234 is attached, and transfers the received substrate 10 to the laser processing apparatus 210. 250.
  • the first transfer arm 250 can be moved in the Y-axis direction along the Y-axis guide 251, and can be moved in the Z-axis direction along the Z-axis guide 252.
  • the first transfer arm 250 is not movable in the X-axis direction, but may be movable in the X-axis direction.
  • the first transfer arm 250 holds the substrate to be processed 10 from above with the first main surface 11 of the substrate to be processed 10 facing downward.
  • the first transfer arm 250 has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10, and sucks the substrate to be processed 10 on the suction surface.
  • the first transfer arm 250 is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
  • the first transfer arm 250 is used when the processing target substrate 10 is thinned after laser processing of the processing target substrate 10 (see FIG. 7).
  • the transfer device 122 of the loading / unloading station 100 loads the substrate 10 to be processed into the upper shuttle 233-1, and then the first transfer arm 250 moves from the upper shuttle 233-1 to the substrate 10 to be processed. Unload.
  • the transfer device 122 of the load / unload station 100 may be used, but in the present embodiment, the first transfer arm 250 is used.
  • the path through which the substrate 10 is carried into the upper shuttle 233-1 is different from the path through which the substrate 10 is carried out from the upper shuttle 233-1. Can suppress traffic jams.
  • the first transfer arm 250 is movable vertically above the moving mechanism 214 that moves the laser processing stage 211. Since the first transfer arm 250 and the moving mechanism 214 of the laser processing stage 211 are stacked in the vertical direction, the first transfer arm 250 and the moving mechanism 214 of the laser processing stage 211 are arranged side by side in the horizontal direction. Compared to the case, the installation area of the substrate processing system 1 can be reduced.
  • the first transfer arm 250 moves inside the outer peripheral edge of the base frame 217 so as not to protrude from the base frame 217 of the laser processing apparatus 210 when viewed in the vertical direction.
  • the first processing station 200 has a second transfer arm 255 (see FIG. 2) that receives the substrate 10 to be processed from the thinning apparatus 220 and transfers the received substrate 10 to the laser processing apparatus 210.
  • the second transfer arm 255 is movable along the X-axis guide 256 in the X-axis direction, and is movable along the Z-axis guide 257 in the Z-axis direction. Note that the second transfer arm 255 is not movable in the X-axis direction, but may be movable in the X-axis direction.
  • the second transfer arm 255 holds the substrate to be processed 10 from above with the first main surface 11 of the substrate to be processed 10 facing downward.
  • the second transfer arm 255 has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10, and sucks the substrate to be processed 10 on the suction surface.
  • the second transfer arm 255 is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
  • the second transfer arm 255 is used when laser processing of the substrate to be processed 10 is performed after the substrate 10 to be processed is thinned (see FIG. 9).
  • the transfer device 230 of the first processing station 200 carries the substrate 10 to be processed into the thinning device 220, and then the second transfer arm 255 removes the substrate 10 to be processed from the thinning device 220. Take it out.
  • the transfer device 230 of the first processing station 200 may be used, but in this embodiment, the second transfer arm 255 is used. According to the present embodiment, since the path through which the substrate to be processed 10 is carried into the thinning apparatus 220 is different from the path through which the substrate to be processed 10 is carried out from the thinning apparatus 220, the flow of the substrate 10 to be processed is congested. Can be suppressed.
  • the substrate processing system 1 includes a second processing station 300 that processes the target substrate 10 processed by the first processing station 200.
  • the second processing station 300 includes an ultraviolet irradiation device 310, a mounting device 320, a peeling device 330, an ID sticking device 340, and a transfer region 350.
  • the ultraviolet irradiation device 310 is disposed on the Y axis direction negative side of the first processing station 200 and is adjacent to the thinning device 220.
  • the ultraviolet irradiation device 310 irradiates the protective tape 40 that protects the substrate to be processed 10 with ultraviolet rays.
  • the adhesive of the protective tape 40 can be cured by irradiation with ultraviolet rays, and the adhesive strength of the protective tape 40 can be reduced. After the adhesive force is reduced, the protective tape 40 can be easily peeled from the substrate to be processed 10 by a peeling operation.
  • the ultraviolet irradiation device 310 has a rod-shaped ultraviolet lamp longer than the diameter of the substrate to be processed 10 and an internal transfer arm that passes vertically above the ultraviolet lamp.
  • the ultraviolet lamp is parallel to the X-axis direction.
  • the internal transfer arm holds the substrate 10 to be processed from above with the protective tape 40 facing downward.
  • the internal transfer arm has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10 and sucks the substrate to be processed 10 on the suction surface.
  • the substrate to be processed 10 irradiated with the ultraviolet rays is transferred to the mount device 320.
  • the mounting device 320 mounts the substrate to be processed 10 irradiated with ultraviolet rays on the frame 60 via the adhesive tape 50.
  • the substrate to be processed 10 is disposed in the opening of the frame 60, and the adhesive tape 50 is bonded to the upper surface of the frame 60 and the ground upper surface (second main surface 12) of the substrate to be processed 10.
  • the adhesive tape 50 is provided on the side opposite to the protective tape 40 with respect to the substrate 10 to be processed.
  • the mounting device 320 may attach the substrate 10 to be processed to the frame 60 only through the adhesive tape 50, but in this embodiment, the mounting device 320 attaches to the frame 60 via the adhesive tape 50 and the DAF 52 laminated in advance.
  • the target substrate 10 mounted on the frame 60 via the adhesive tape 50 is turned upside down and then conveyed to the peeling device 330.
  • the peeling device 330 peels the protective tape 40 from the substrate to be processed 10 attached to the frame 60 via the adhesive tape 50.
  • the peeling device 330 peels the protective tape 40 from the target substrate 10 while sequentially deforming the protective tape 40 from one end side to the other end side of the target substrate 10. Thereby, the protective tape 40 and the to-be-processed substrate 10 can be peeled smoothly. Further, while the protective tape 40 and the substrate to be processed 10 are peeled off, the substrate to be processed 10 is held flat. The substrate to be processed 10 from which the protective tape 40 has been peeled off is conveyed to the ID sticking device 340.
  • the ID sticking device 340 reads the identification information 16 (see FIG. 4) of the substrate 10 from which the protective tape 40 has been peeled off, prints the read identification information 16 on the label 62 (see FIG. 4), and prints the printed label 62. Affixed to the frame 60.
  • the identification information 16 formed in advance on the substrate to be processed 10 is information for identifying the substrate to be processed 10 and is represented by numbers, characters, symbols, a one-dimensional code, a two-dimensional code, or the like.
  • the identification information 16 formed in advance on the substrate 10 to be processed and the identification information to be printed on the label 62 may be expressed in different forms with the same contents as shown in FIG.
  • the conveyance area 350 (see FIG. 1) is adjacent to the ultraviolet irradiation device 310, the mounting device 320, the peeling device 330, and the ID sticking device 340.
  • the ultraviolet irradiation device 310 is disposed on the Y axis direction positive side of the transport region 350.
  • the mounting device 320 is disposed on the X axis direction positive side of the transport region 350.
  • the peeling device 330 and the ID sticking device 340 are arranged on the Y axis direction negative side of the transport region 350.
  • the transfer area 350 is adjacent to the transfer area 120 of the loading / unloading station 100.
  • the transfer area 120 of the carry-in / out station 100 is arranged on the Y axis direction positive side of the transfer area 350 of the second processing station 300.
  • a guide rail 351 extending in the X-axis direction is installed in the transport area 350, and the transport device 352 moves along the guide rail 351.
  • the transport device 352 can be moved not only in the X-axis direction but also in the Y-axis direction. Note that the transfer device 352 may be movable in the Z-axis direction or the ⁇ direction.
  • the transfer device 352 receives the substrate 10 to be processed from the ID sticking device 340 and transfers the received substrate 10 to the loading / unloading station 100.
  • the transfer device 352 can also deliver the substrate to be processed 10 to the ultraviolet irradiation device 310, the mounting device 320, the peeling device 330, and the ID sticking device 340.
  • the substrate processing system 1 includes a control device 400 that controls the operation of the loading / unloading station 100, the operation of the first processing station 200, and the operation of the second processing station 300.
  • the control device 400 is configured by a computer, for example, and includes a CPU (Central Processing Unit) 401, a storage medium 402 such as a memory, an input interface 403, and an output interface 404.
  • the control device 400 performs various controls by causing the CPU 401 to execute a program stored in the storage medium 402.
  • the control device 400 receives a signal from the outside through the input interface 403 and transmits a signal to the outside through the output interface 404.
  • the program of the control device 400 is stored in the information storage medium and installed from the information storage medium.
  • Examples of the information storage medium include a hard disk (HD), a flexible disk (FD), a compact disk (CD), a magnetic optical desk (MO), and a memory card.
  • the program may be downloaded from a server via the Internet and installed.
  • FIG. 7 is a flowchart showing the steps of the substrate processing method according to the first embodiment, and is a flowchart when the processing target substrate is thinned after laser processing of the processing target substrate.
  • FIG. 8 is a flowchart showing an example of a process performed after the process S114 of FIG. 7 and 8 are performed under the control of the control device 400.
  • the order of the plurality of steps shown in FIGS. 7 and 8 is not particularly limited. Moreover, some processes shown in FIGS. 7 and 8 may not be performed.
  • the substrate processing method includes a step S ⁇ b> 101 in which the first holder 123 takes out the substrate 10 to be processed from the cassette 101 placed on the cassette stand 110 and conveys the extracted substrate 10 to the first processing station 200.
  • the first holder 123 conveys the substrate 10 to be processed to the upper shuttle 233-1.
  • the upper shuttle 233-1 receives the target substrate 10 from the first holder 123 and holds the received target substrate 10.
  • the substrate processing method includes step S102 in which the upper shuttle 233-1 holds the substrate to be processed 10 and the detector 234 detects the center position and crystal orientation of the substrate to be processed 10 held by the upper shuttle 233-1. Have. While the detector 234 detects the center position and crystal orientation of the substrate 10 to be processed, the upper shuttle 233-1 does not move along the guide rail 232 in the X-axis direction. During this time, the substrate holder of the upper shuttle 233-1 rotates around the vertical axis.
  • the substrate processing method includes step S103 in which the first transfer arm 250 receives the substrate 10 to be processed from the upper shuttle 233-1 and transfers the received substrate 10 to the laser processing apparatus 210 from the upper shuttle 233-1.
  • the substrate processing method includes step S104 in which the laser processing apparatus 210 receives the substrate 10 to be processed from the first transfer arm 250 and holds the received substrate 10 to be processed by the laser processing stage 211.
  • step S104 the upper stage after the step S102 and before the step S103 so that the crystal orientation of the substrate 10 to be processed (that is, the position of the notch 14) with respect to the laser processing stage 211 becomes a preset orientation.
  • the shuttle 233-1 rotates the substrate 10 to be processed.
  • step S103 the first transfer arm 250 moves the substrate 10 to be processed from the upper shuttle 233-1 so that the center position of the laser processing stage 211 and the center position of the substrate 10 to be processed match in step S104. receive.
  • the substrate processing method includes step S105 in which the laser processing apparatus 210 performs laser processing on the substrate 10 to be processed.
  • step S ⁇ b> 105 the laser processing stage 211 holds the target substrate 10, and the laser processing head 212 applies the laser beam LB for processing the target substrate 10 to the target substrate 10 held on the laser processing stage 211. Focus and irradiate.
  • the substrate processing method includes step S106 in which the second holder 124 receives the substrate to be processed 10 from the laser processing apparatus 210 and conveys the received substrate 10 to be processed from the laser processing apparatus 210 to the lower shuttle 233-2.
  • the substrate processing method includes step S107 in which the lower shuttle 233-2 receives the substrate 10 to be processed from the second holder 124 and transports the received substrate 10 to the thin plate apparatus 220.
  • the substrate processing method includes step S108 in which the transfer robot 227 of the thinning apparatus 220 receives the substrate 10 to be processed from the lower shuttle 233-2 and places the received substrate 10 on the rotary chuck 222.
  • the substrate processing method includes a step S109 in which the thin plate apparatus 220 thins the substrate 10 to be processed.
  • the rotary chuck 222 holds the substrate 10 to be processed, and the rotating grindstone 224 descends while rotating to contact the substrate 10 to be processed, and the substrate 10 that rotates together with the rotary chuck 222 is ground. .
  • the substrate processing method includes step S110 in which the transfer robot 227 of the thinning apparatus 220 receives the substrate 10 to be processed from the rotary chuck 222 and transfers the received substrate 10 to the lower surface cleaning unit 228.
  • the substrate processing method includes a step S111 in which the lower surface cleaning unit 228 cleans the protective tape 40 bonded to the lower surface (first main surface 11) of the substrate to be processed 10 held by the transfer robot 227.
  • the substrate processing method includes a step S112 in which the transfer robot 227 transfers the substrate 10 to be processed from the lower surface cleaning unit 228 to the upper surface cleaning unit 229.
  • the substrate processing method includes a step S113 in which the upper surface cleaning unit 229 receives the substrate 10 to be processed from the transfer robot 227 and cleans the ground upper surface (second main surface 12) of the received substrate 10 to be processed.
  • the substrate processing method includes step S ⁇ b> 114 in which the internal transfer arm of the ultraviolet irradiation device 310 receives the substrate to be processed 10 from the upper surface cleaning unit 229 and carries the received substrate to be processed 10 into the ultraviolet irradiation device 310.
  • the substrate processing method includes a step S115 in which the ultraviolet lamp of the ultraviolet irradiation device 310 irradiates the protective tape 40 that protects the substrate to be processed 10 with ultraviolet rays.
  • the substrate processing method includes a step S116 in which the internal transfer arm of the ultraviolet irradiation device 310 transfers the substrate 10 to be processed from the ultraviolet irradiation device 310 to the mount device 320.
  • the first main surface 11 protected by the protective tape 40 of the substrate to be processed 10 is directed downward, and the second main surface 12 ground by the thinning device 220 of the substrate to be processed 10 is upward. Is done.
  • the substrate processing method includes a step S117 in which the mount device 320 receives the substrate 10 to be processed from the transfer arm of the ultraviolet irradiation device 310 and mounts the received substrate 10 to the frame 60 via the adhesive tape 50.
  • the substrate to be processed 10 is disposed in the opening of the frame 60, and the adhesive tape 50 is bonded to the upper surface of the frame 60 and the ground upper surface (second main surface 12) of the substrate to be processed 10.
  • the mounting device 320 may attach the substrate 10 to be processed to the frame 60 only through the adhesive tape 50, but in this embodiment, the mounting device 320 attaches to the frame 60 via the adhesive tape 50 and the DAF 52 laminated in advance.
  • the substrate 10 to be processed mounted on the frame 60 is turned upside down and then conveyed to the peeling device 330.
  • the substrate processing method includes a step S118 in which the peeling device 330 peels the protective tape 40 from the substrate 10 to be processed.
  • the unnecessary protective tape 40 can be removed.
  • the to-be-processed substrate 10 from which the protective tape 40 has been peeled off by the peeling device 330 is conveyed to the ID sticking device 340.
  • the ID pasting apparatus 340 reads the identification information 16 (see FIG. 4) formed in advance on the substrate 10 to be processed, and prints the read identification information 16 on the label 62 (see FIG. 4).
  • a step S119 for attaching the label 62 to the frame 60 is included.
  • the substrate processing method includes step S120 in which the transfer device 352 of the second processing station 300 transfers the substrate 10 to be processed mounted on the frame 60 via the adhesive tape 50 from the ID sticking device 340 to the carry-in / out station 100. .
  • the third holder 125 receives the substrate to be processed 10 mounted on the frame 60 from the transfer device 352 via the adhesive tape 50, and the received substrate to be processed 10 is placed on the cassette table 110. Step S121 for storing in the cassette 102. After step S121, the current process ends.
  • FIG. 9 is a flowchart showing the steps of the substrate processing method according to the first embodiment, and is a flowchart in the case where laser processing is performed on the substrate to be processed after the substrate to be processed is thinned.
  • a plurality of steps shown in FIG. 9 are performed under the control of the control device 400. Note that the order of the plurality of steps shown in FIG. 9 is not particularly limited. In addition, some processes illustrated in FIG. 9 may not be performed.
  • the first holder 123 takes out the substrate 10 to be processed from the cassette 101 placed on the cassette stand 110 and the extracted substrate 10 is transferred to the first processing station 200 in the same manner as in step S101. It has process S201 to convey. In the step S201, the first holder 123 conveys the substrate 10 to be processed to the upper shuttle 233-1. The upper shuttle 233-1 receives the substrate to be processed 10 from the first holder 123 and holds the received substrate 10 to be processed.
  • the upper shuttle 233-1 holds the substrate to be processed 10, and the center position of the substrate 10 to be processed and the crystal in which the detector 234 is held by the upper shuttle 233-1. It has process S202 which detects a direction.
  • the substrate processing method includes step S203 in which the upper shuttle 233-1 transports the substrate 10 to be processed to the thinning device 220.
  • the step S202 and the step S203 may be performed in parallel to reduce the processing time. That is, the upper shuttle 233-1 may detect the center position and the crystal orientation of the substrate to be processed 10 while conveying the substrate to be processed 10 to the thinning device 220.
  • the substrate processing method includes step S204 in which the transfer robot 227 of the thinning apparatus 220 receives the substrate 10 to be processed from the upper shuttle 233-1 and transfers the received substrate 10 to the rotary chuck 222.
  • the substrate processing method includes step S ⁇ b> 205 in which the rotating chuck 222 of the thinning apparatus 220 receives the target substrate 10 from the transfer robot 227 of the thinning apparatus 220 and holds the received target substrate 10.
  • step S205 the upper shuttle is provided after step S202 and before step S204 so that the crystal orientation of the substrate 10 to be processed (that is, the position of the notch 14) with respect to the rotary chuck 222 becomes a preset orientation.
  • 233-1 rotates the substrate 10 to be processed.
  • the transfer robot 227 of the thinning apparatus 220 is moved from the upper shuttle 233-1 to the substrate 10 to be processed so that the center position of the rotary chuck 222 and the center position of the substrate 10 to be processed match in step S205. Receive.
  • the substrate processing method includes a step S206 in which the thin plate apparatus 220 thins the substrate 10 to be processed.
  • the rotating chuck 222 holds the substrate 10 to be processed, and the rotating grindstone 224 descends while rotating to contact the substrate 10 to be processed, and the substrate 10 that rotates together with the rotating chuck 222 is ground. .
  • the substrate processing method includes step S207 in which the transfer robot 227 of the thinning apparatus 220 receives the substrate 10 to be processed from the rotary chuck 222 and transfers the received substrate 10 to the lower surface cleaning unit 228.
  • the substrate processing method includes a step S208 in which the lower surface cleaning unit 228 cleans the protective tape 40 bonded to the lower surface (first main surface 11) of the substrate to be processed 10 held by the transfer robot 227.
  • the substrate processing method includes step S209 in which the transfer robot 227 transfers the substrate 10 to be processed from the lower surface cleaning unit 228 to the upper surface cleaning unit 229.
  • the substrate processing method includes step S210 in which the upper surface cleaning unit 229 receives the substrate 10 to be processed from the transfer robot 227 and cleans the ground upper surface (second main surface 12) of the received substrate 10 to be processed.
  • the substrate processing method includes step S211 in which the second transfer arm 255 receives the substrate 10 to be processed from the upper surface cleaning unit 229 and transfers the received substrate 10 to the laser processing apparatus 210.
  • the laser processing apparatus 210 receives the substrate to be processed 10 from the second transport arm 255 and holds the received substrate 10 to be processed on the laser processing stage 211.
  • the substrate processing method includes step S212 in which the laser processing apparatus 210 performs laser processing on the substrate 10 to be processed.
  • step S ⁇ b> 212 the laser processing stage 211 holds the target substrate 10, and the laser processing head 212 applies the laser beam LB for processing the target substrate 10 to the target substrate 10 held on the laser processing stage 211. Focus and irradiate.
  • the substrate processing method includes a step S213 in which the second holder 124 receives the substrate 10 to be processed from the laser processing apparatus 210 and transports the received substrate 10 to the second processing station 300.
  • the substrate processing method includes step S214 in which the transfer device 352 receives the substrate 10 to be processed from the second holder 124 and transfers the received substrate 10 to the ultraviolet irradiation device 310.
  • step S ⁇ b> 214 the internal transfer arm of the ultraviolet irradiation device 310 receives the substrate to be processed 10 from the transfer device 352.
  • the substrate processing method includes steps S115 to S121 shown in FIG. 8 after step S214. Since steps S115 to S121 have already been described, description thereof will be omitted. After step S121, the current process ends.
  • FIG. 10 is a plan view showing a substrate processing system according to the second embodiment.
  • FIG. 11 is a view showing the substrate processing system according to the second embodiment, and is a cross-sectional view taken along the line XI-XI of FIG. 10 and 11, the X axis direction, the Y axis direction, and the Z axis direction are directions perpendicular to each other, the X axis direction and the Y axis direction are horizontal directions, and the Z axis direction is a vertical direction.
  • the rotation direction with the vertical axis as the center of rotation is also called the ⁇ direction.
  • the substrate processing system 1A performs laser processing of the substrate 10 to be processed. In addition, the substrate processing system 1A thins the substrate 10 to be processed. Either laser processing of the substrate to be processed 10 or thinning of the substrate to be processed 10 may be performed first. Regardless of which is performed first, the substrate processing system 1A is configured to be able to cope with it.
  • the substrate processing system 1A joins the substrate to be processed 10 and the support substrate 20 to reinforce the substrate 10 to be processed before laser processing of the substrate 10 to be processed and thinning of the substrate 10 to be processed. 30 (see FIG. 14) is produced.
  • a bonding surface bonded to the support substrate 20 of the substrate to be processed 10 is the first main surface 11. Therefore, the protective tape 40 shown in FIG. 3 is not bonded to the first main surface 11.
  • the to-be-processed substrate 10 does not need to be joined with the support substrate 20, In that case, the protective tape 40 is bonded to the 1st main surface 11 of the to-be-processed substrate 10.
  • the substrate processing system 1A includes a loading / unloading station 100A into which a cassette 101A that accommodates the substrate to be processed 10 is loaded / unloaded.
  • a cassette 101A that accommodates the substrate to be processed 10 is loaded / unloaded.
  • the cassette 102A for accommodating the supporting substrate 20 and the cassettes 103A and 104A for accommodating the superposed substrate 30 are carried in and out of the loading / unloading station 100A.
  • the loading / unloading station 100 ⁇ / b> A includes a cassette table 110 ⁇ / b> A on which a cassette 101 ⁇ / b> A that accommodates the substrate 10 to be processed is placed.
  • the cassette stand 110A includes a plurality of (for example, four) placement plates 112A.
  • the plurality of placement plates 112A are arranged at intervals in the Y-axis direction.
  • a plurality of cassettes 101A, 102A, 103A, and 104A are placed on the plurality of placement plates 112A.
  • the superposed substrate 30 is identified as a non-defective product and a defective product, and is accommodated in a non-defective product cassette 103A and a defective product cassette 104A.
  • the loading / unloading station 100A has a transfer area 120A to which the substrate 10 to be processed is transferred.
  • the transfer area 120A is arranged on the X axis direction positive side of the cassette stand 110A.
  • a guide rail 121A extending in the Y-axis direction is installed in the transport region 120A, and the transport device 122A moves along the guide rail 121A.
  • the transfer device 122A includes a first holding tool 123A as a holding unit that holds the substrate 10 to be processed.
  • the transfer device 122A since the substrate to be processed 10 is bonded to the support substrate 20 and the substrate to be processed 10 is reinforced, the transfer device 122A does not have the second holder 124 shown in FIGS.
  • the to-be-processed substrate 10 does not need to be joined to the support substrate 20, and in that case, the transfer device 122 ⁇ / b> A may include the second holder 124.
  • the substrate processing system 1A does not include the second processing station 300 illustrated in FIG. 1, and thus the transfer device 122A does not include the third holder 125 illustrated in FIGS.
  • the substrate processing system 1A may include the second processing station 300. In this case, the transfer device 122A may include the third holder 125.
  • the first holder 123A is movable not only in the Y-axis direction but also in the X-axis direction, the Z-axis direction, and the ⁇ direction.
  • the first holder 123A takes out the substrate 10 to be processed from the cassette 101A placed on the cassette base 110A.
  • the first holder 123A takes out the support substrate 20 from the cassette 102A placed on the cassette table 110A.
  • the first holder 123A stores the superposed substrate 30 in a non-defective cassette 103A or a defective cassette 104A placed on the cassette base 110A.
  • the first holder 123A is formed in a fork shape that is divided into two forks so as to be easily inserted into each of the plurality of cassettes 101A, 102A, 103A, and 104A.
  • the first holder 123A can be turned upside down to turn the substrate 10 to be turned upside down.
  • the substrate processing system 1A includes a first processing station 200A that processes the substrate to be processed 10 taken out from the cassette 101A.
  • the first processing station 200 ⁇ / b> A includes a laser processing apparatus 210 that performs laser processing of the substrate to be processed 10 and a thin plate forming apparatus 220 that thins the substrate to be processed 10.
  • the thin plate apparatus 220 and the carry-in / out station 100A are disposed on the opposite sides with the laser processing apparatus 210 sandwiched in the horizontal direction.
  • the thinning device 220 is arranged on the X axis direction positive side of the laser processing apparatus 210, and the loading / unloading station 100A is arranged on the X axis direction negative side of the laser processing apparatus 210.
  • a laser processing device 210 that does not generate grinding waste is disposed between the thinning device 220 that generates grinding waste and the carry-in / out station 100A. Therefore, the loading / unloading station 100A can be kept clean, and the processed substrate 10 after processing can be kept clean.
  • the first processing station 200 ⁇ / b> A moves while holding the substrate 10 to be processed between the loading / unloading station 100 ⁇ / b> A and the thinning device 220, and transfers the processing substrate 10 to the loading / unloading station 100 ⁇ / b> A and the thinning device 220.
  • a device 230A is provided.
  • the substrate 10 to be processed may be delivered from the carry-in / out station 100A to the transfer device 230A, or the substrate to be processed 10 may be delivered from the transfer device 230A to the carry-in / out station 100A. Further, the substrate to be processed 10 may be transferred from the thin plate apparatus 220 to the transfer apparatus 230A, or the substrate to be processed 10 may be transferred from the transfer apparatus 230A to the thin plate apparatus 220.
  • the transport device 230A may transport the substrate 10 to be processed after the laser processing is performed, or may transport the substrate 10 to be processed before the laser processing is performed. While the transport device 230A transports the substrate 10 to be processed outside the laser processing device 210, the laser processing device 210 can perform laser processing of another substrate 10 to be processed, and throughput can be improved.
  • the transport device 230 ⁇ / b> A can transport the support substrate 20. Further, the transport device 230 ⁇ / b> A can transport the superposed substrate 30.
  • the transfer device 230A includes a transfer arm 233A that moves along a guide rail 232A installed in a transfer region 231A that is adjacent to the laser processing device 210 in the horizontal direction.
  • the transfer region 231A is adjacent to the laser processing device 210, the thinning device 220, and the transfer region 120A of the carry-in / out station 100A.
  • the laser processing device 210 is disposed on the Y axis direction positive side of the transport region 231A.
  • the thinning device 220 is disposed on the X axis direction positive side of the transport region 231A.
  • the transfer area 120A of the carry-in / out station 100A is disposed on the X axis direction negative side of the transfer area 231A.
  • the guide rail 232A extends in the X-axis direction.
  • the transfer arm 233A is movable not only in the X axis direction but also in the Y axis direction, the Z axis direction, and the ⁇ direction.
  • the transfer arm 233A is formed in a fork shape that is divided into two forks, similarly to the first holder 123A, in order to reduce costs.
  • the transfer arm 233 ⁇ / b> A can deliver the substrate 10 to be processed to the laser processing apparatus 210 as well as the carry-in / out station 100 ⁇ / b> A and the thinning apparatus 220.
  • the transfer arm 233 ⁇ / b> A can also deliver the support substrate 20 to the laser processing apparatus 210. Further, the transfer arm 233 ⁇ / b> A can also deliver the superposed substrate 30 to the laser processing apparatus 210.
  • the first processing station 200A has a pre-alignment device 240.
  • the pre-alignment apparatus 240 includes a pre-alignment stage 241 that holds the target substrate 10 and a detector 242 that detects the center position and crystal orientation of the target substrate 10 held on the pre-alignment stage 241.
  • the detector 242 detects the crystal orientation of the substrate to be processed 10 by detecting the position of the notch 14 (see FIG. 4) representing the crystal orientation of the substrate 10 to be processed.
  • the detector 242 may detect the position of the orientation flat instead of detecting the position of the notch 14.
  • the pre-alignment stage 241 holds the substrate to be processed 10 from below with the second main surface 12 of the substrate to be processed 10 facing upward.
  • the pre-alignment stage 241 has a circular suction surface having a diameter larger than the diameter of the substrate 10 to be processed, and sucks the substrate 10 to be processed on the suction surface.
  • the pre-alignment stage 241 is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
  • the pre-alignment stage 241 holds the substrate 10 to be processed that is bonded to the support substrate 20 in advance, that is, the superposed substrate 30.
  • the detector 242 includes an image sensor, for example, and images the outer periphery of the substrate 10 to be processed held by the pre-alignment stage 241. In order to image a plurality of points on the outer periphery of the substrate 10 to be processed, the pre-alignment stage 241 rotates around the vertical axis. The detector 242 transmits a captured image signal to the control device 400. The control device 400 obtains the center position and crystal orientation of the substrate to be processed 10 in the coordinate system fixed to the pre-alignment stage 241 by performing image processing on the image captured by the detector 242.
  • the pre-alignment apparatus 240 has an attachment base 243 that is fixed to the ceiling frame 219 of the laser processing apparatus 210.
  • a pre-alignment stage 241 is rotatably attached to the attachment base 243.
  • a support column that supports the detector 242 is fixed to the mounting base 243.
  • the pre-alignment apparatus 240 is arranged on the upper part of the laser processing apparatus 210. Since the pre-alignment apparatus 240 and the laser processing apparatus 210 are stacked in the vertical direction, the substrate processing system 1A can be compared with the case where the pre-alignment apparatus 240 and the laser processing apparatus 210 are arranged in the horizontal direction. The installation area can be reduced.
  • the pre-alignment device 240 is disposed inside the outer peripheral edge of the base frame 217 so as not to protrude from the base frame 217 of the laser processing device 210 when viewed in the vertical direction.
  • the first processing station 200A includes a transfer arm 260 that receives the substrate 10 to be processed from the pre-alignment apparatus 240 and transfers the received substrate 10 to the laser processing apparatus 210.
  • the transfer arm 260 can be moved in the X-axis direction along the X-axis guide 261, and can be moved in the Z-axis direction along the Z-axis guide 262.
  • the transport arm 260 is not movable in the Y-axis direction, but may be movable in the Y-axis direction.
  • the transfer arm 260 holds the target substrate 10 from above with the first main surface 11 of the target substrate 10 facing downward.
  • the transfer arm 260 has a circular suction surface having a diameter larger than the diameter of the substrate 10 to be processed, and sucks the substrate 10 to be processed on the suction surface.
  • the transfer arm 260 is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
  • the transfer arm 260 holds the substrate 10 to be processed, which is bonded to the support substrate 20 in advance, that is, the superposed substrate 30.
  • the transfer arm 260 transfers the substrate 10 to be processed from the pre-alignment apparatus 240 to the laser processing apparatus 210 as described above.
  • the transfer arm 260 is used when the processing target substrate 10 is thinned after laser processing of the processing target substrate 10 (see FIG. 16).
  • the transfer device 230A of the first processing station 200A loads the superposed substrate 30 into the pre-alignment device 240, and then the transfer arm 260 unloads the superposed substrate 30 from the pre-alignment device 240.
  • the transfer apparatus 230A of the first processing station 200A may be used, but in this embodiment, the transfer arm 260 is used. According to this embodiment, since the route through which the superposed substrate 30 is carried into the pre-alignment apparatus 240 is different from the route through which the superposed substrate 30 is carried out from the pre-alignment device 240, the flow of the superposed substrate 30 is congested. Can be suppressed.
  • the transfer device 122A of the loading / unloading station 100A loads the substrate 10 to be processed into the pre-alignment device 240, and then the transfer arm 260 unloads the substrate 10 to be processed from the pre-alignment device 240. Therefore, since the path through which the substrate to be processed 10 is carried into the pre-alignment apparatus 240 is different from the path through which the substrate to be processed 10 is carried out from the pre-alignment apparatus 240, it is possible to suppress the congestion of the flow of the substrate to be processed 10. .
  • the transfer arm 260 may be used when the substrate to be processed 10 is returned to the carry-in / out station 100A without being thinned after the laser processing of the substrate 10 to be processed. In this case as well, it is possible to suppress the flow of the substrate 10 to be jammed. This is because the transfer device 122A of the loading / unloading station 100A loads the substrate 10 to be processed into the pre-alignment device 240, and then the transfer arm 260 unloads the substrate 10 to be processed from the pre-alignment device 240.
  • the transfer arm 260 is movable vertically above the moving mechanism 214 that moves the laser processing stage 211. Since the transfer arm 260 and the moving mechanism 214 of the laser processing stage 211 are stacked in the vertical direction, the transfer arm 260 and the moving mechanism 214 of the laser processing stage 211 are arranged side by side in the horizontal direction. The installation area of the substrate processing system 1A can be reduced. The transfer arm 260 moves inside the outer peripheral edge of the base frame 217 so as not to protrude from the base frame 217 of the laser processing apparatus 210 when viewed in the vertical direction.
  • the 200 A of 1st process stations apply
  • the coating device 270 and the bonding device 280 are arbitrary devices, and the first processing station 200A may not include the coating device 270 and the bonding device 280.
  • FIG. 12 is a view showing a coating apparatus according to the second embodiment.
  • the coating apparatus 270 has an adhesive on the spin chuck 271 that holds the support substrate 20 horizontally with the bonding surface 21 of the support substrate 20 facing upward, and the bonding surface 21 of the support substrate 20 held by the spin chuck 271. And an application nozzle 272 for applying 22.
  • the coating device 270 spreads the adhesive 22 on the bonding surface 21 of the support substrate 20 by rotating the spin chuck 271. Thereafter, the coating device 270 dries the adhesive 22.
  • a glass substrate is used.
  • a semiconductor substrate may be used instead of the glass substrate.
  • the adhesive 22 for example, a thermoplastic resin is used.
  • FIG. 13 is a cross-sectional view showing a state before and after supplying compressed air to the inside of the pressure vessel of the joining device according to the second embodiment.
  • a two-dot chain line indicates a state before the compressed air is supplied to the inside of the pressure vessel 284, and a solid line indicates a state after the compressed air is supplied to the inside of the pressure vessel 284.
  • FIG. 14 is a cross-sectional view illustrating an example of a state in which the sealed space of the bonding apparatus indicated by the solid line in FIG. 13 is decompressed.
  • the bonding apparatus 280 includes, for example, an upper chuck 281 that holds the substrate 10 to be processed horizontally and a lower chuck 282 that holds the support substrate 20 horizontally.
  • the lower chuck 282 includes a heater 283 for heating the adhesive 22 by heating the support substrate 20.
  • the bonding apparatus 280 includes a pressure vessel 284 that is supplied with compressed air that deforms the suction surface of the upper chuck 281 that sucks the target substrate 10 into a convex shape.
  • the pressure vessel 284 can be expanded and contracted in the vertical direction, and is made of, for example, a metal bellows.
  • the bonding apparatus 280 lowers the upper chuck 281, brings the upper chuck 281 into contact with the lower chuck 282, and forms a sealed space 285 between the upper chuck 281 and the lower chuck 282. . Subsequently, the bonding apparatus 280 deforms the suction surface of the upper chuck 281 that sucks the substrate 10 to be processed downward by supplying compressed air into the pressure vessel 284. Thereby, the center part of the to-be-processed substrate 10 and the center part of the support substrate 20 are joined via the adhesive agent 22.
  • the joining device 280 depressurizes the sealed space 285 in order to prevent air from being caught. Since the differential pressure between the sealed space 285 and the suction hole of the upper chuck 281 is reduced, the upper chuck 281 cannot vacuum-treat the substrate 10 to be processed, and the substrate 10 to be processed is protruded from the bottom as shown by a solid line in FIG. It returns to the flat state shown in FIG. At this time, the substrate to be processed 10 and the support substrate 20 are gradually joined from the center of the substrate to be processed 10 toward the outer periphery.
  • the coating device 270 may apply the adhesive 22 to the bonding surface to be bonded to the support substrate 20 of the substrate 10 to be processed.
  • the bonding surface bonded to the support substrate 20 of the substrate to be processed 10 is the first main surface 11 on which a device has been formed in advance.
  • the coating device 270 and the joining device 280 are adjacent to the transport area 231A, respectively (see FIG. 10).
  • the coating device 270 and the joining device 280 are disposed, for example, on the Y axis direction negative side of the transport region 231A.
  • the transport device 230A delivers the support substrate 20 (or the substrate to be processed 10) to the coating device 270.
  • the transfer device 230 ⁇ / b> A delivers the target substrate 10 and the support substrate 20 to the bonding device 280.
  • the work amount of the transfer device 230A can be increased, and the operating rate of the transfer device 230A can be improved.
  • the substrate processing system 1A does not include the second processing station 300 illustrated in FIG. 1, but may include the second processing station 300.
  • the substrate processing system 1A includes a control device 400.
  • FIG. 15 is a flowchart showing a substrate processing method according to the second embodiment.
  • FIG. 16 is a flowchart illustrating an example of a process performed subsequent to the process S309 in FIG. 15 when the process target substrate is thinned after the laser processing of the process target substrate.
  • the plurality of steps shown in FIGS. 15 and 16 are performed under the control of the control device 400.
  • the order of the plurality of steps shown in FIGS. 15 and 16 is not particularly limited. Moreover, some processes shown in FIGS. 15 and 16 may not be performed.
  • the substrate processing method includes a step S301 in which the first holder 123A takes out the substrate 10 to be processed from the cassette 101A placed on the cassette stand 110A and transports the taken out substrate 10 to the first processing station 200A.
  • the substrate processing method includes step S302 in which the transfer arm 233A receives the substrate 10 to be processed from the first holder 123A and transfers the received substrate 10 to the bonding apparatus 280.
  • the following steps S303 to S306 are performed.
  • the following steps S303 to S306 may be performed by the start of the following step S307, and may not be performed in parallel with the above steps S301 and S302.
  • the substrate processing method includes a step S303 in which the first holder 123A takes out the support substrate 20 from the cassette 102A placed on the cassette stand 110A and transports the taken out support substrate 20 to the first processing station 200A.
  • the substrate processing method includes step S304 in which the transport arm 233A receives the support substrate 20 from the first holder 123A and transports the received support substrate 20 to the coating apparatus 270.
  • the substrate processing method includes a step S305 in which the coating apparatus 270 applies the adhesive 22 to the bonding surface 21 bonded to the target substrate 10 of the support substrate 20.
  • the substrate processing method includes step S306 in which the transport arm 233A receives the support substrate 20 from the coating apparatus 270 and transports the received support substrate 20 to the bonding apparatus 280.
  • the transfer arm 233A may transfer the substrate to be processed 10 to the coating apparatus 270.
  • the transfer arm 233A transfers the support substrate 20 to the bonding apparatus 280 in step S304.
  • the substrate processing method includes a step in which the coating apparatus 270 applies the adhesive 22 to the bonding surface to be bonded to the support substrate 20 of the substrate to be processed 10 instead of the step S305.
  • the substrate processing method includes a step in which the transfer arm 233A receives the substrate to be processed 10 from the coating apparatus 270 and transfers the received substrate to be processed 10 to the bonding apparatus 280 instead of the step S306.
  • the substrate processing method includes step S307 in which the bonding apparatus 280 bonds the support substrate 20 and the substrate to be processed 10 via the adhesive 22 to produce the superposed substrate 30.
  • the substrate to be processed 10 is bonded to the support substrate 20 and is reinforced by the support substrate 20. Therefore, damage to the substrate 10 to be processed can be prevented.
  • the substrate processing method includes step S308 in which the transfer arm 233A receives the overlapped substrate 30 from the bonding apparatus 280 and transfers the received overlapped substrate 30 to the pre-alignment apparatus 240.
  • the pre-alignment apparatus 240 receives the superposed substrate 30 from the transfer arm 233A, and holds the superposed substrate 30 received by the pre-alignment stage 241.
  • the substrate processing method includes step S309 in which the pre-alignment stage 241 holds the superposed substrate 30 and the detector 242 detects the center position and crystal orientation of the substrate to be processed 10 held by the pre-alignment stage 241.
  • the substrate processing method includes a step S310 in which the transfer arm 260 receives the overlapped substrate 30 from the pre-alignment apparatus 240 and transfers the received overlapped substrate 30 to the laser processing apparatus 210.
  • the substrate processing method includes step S311 in which the laser processing apparatus 210 receives the superposed substrate 30 from the transfer arm 260 and holds the received superposed substrate 30 on the laser processing stage 211.
  • step S311 the pre-alignment apparatus 240 is arranged after the step S309 and before the step S310 so that the crystal orientation of the substrate 10 to be processed with respect to the laser processing stage 211 is set in advance. Rotate.
  • step S ⁇ b> 311 the transfer arm 260 receives the superposed substrate 30 from the pre-alignment stage 241 so that the center position of the laser processing stage 211 matches the center position of the substrate 10 to be processed in step S ⁇ b> 311.
  • the substrate processing method includes step S312 in which the laser processing apparatus 210 performs laser processing on the substrate 10 to be processed.
  • step S ⁇ b> 312 the laser processing stage 211 holds the superposed substrate 30, and the laser processing head 212 collects the laser beam LB for processing the target substrate 10 on the target substrate 10 held by the laser processing stage 211. Irradiate with light.
  • the substrate processing method includes step S313 in which the transfer arm 233A receives the overlapped substrate 30 from the laser processing apparatus 210 and transfers the received overlapped substrate 30 to the thinning apparatus 220.
  • the substrate processing method includes a step S314 in which the thinning apparatus 220 receives the superposed substrate 30 and holds the superposed substrate 30 on the rotary chuck 222.
  • the substrate processing method includes a step S315 in which the thinning apparatus 220 thins the substrate 10 to be processed.
  • the rotating chuck 222 holds the superposed substrate 30, and the rotating grindstone 224 descends while rotating to contact the substrate 10 to be processed, and the substrate 10 that rotates together with the rotating chuck 222 is ground.
  • the substrate processing method includes step S316 in which the transfer arm 233A receives the superposed substrate 30 from the thinning device 220 and transports the received superposed substrate 30 to the carry-in / out station 100A.
  • the substrate processing method includes step S317 in which the first holder 123A receives the superposed substrate 30 from the transfer arm 233A and stores the received superposed substrate 30 in the cassette 103A or the cassette 104A placed on the cassette base 110A. After step S317, the current process ends.
  • FIG. 17 is a flowchart illustrating an example of a process performed subsequent to step S309 in FIG. 15 when laser processing of the substrate to be processed is performed after thinning the substrate to be processed.
  • a plurality of steps shown in FIG. 17 are performed under the control of the control device 400. Note that the order of the plurality of steps shown in FIG. 17 is not particularly limited. Moreover, some processes shown in FIG. 17 may not be performed.
  • the substrate processing method includes step S401 in which the transfer arm 233A receives the overlapped substrate 30 from the pre-alignment apparatus 240 and transfers the received overlapped substrate 30 to the thinning device 220.
  • the substrate processing method includes a step S402 in which the thinning device 220 receives the superposed substrate 30 and holds the superposed substrate 30 on the rotary chuck 222.
  • the pre-alignment apparatus 240 moves the superposed substrate 30 so that the crystal orientation of the substrate 10 to be processed with respect to the rotary chuck 222 in the step S402 becomes a preset orientation. Rotate.
  • the transfer arm 233A receives the superposed substrate 30 from the pre-alignment stage 241 so that the center position of the rotary chuck 222 matches the center position of the substrate 10 to be processed in step S402.
  • the substrate processing method includes step S403 in which the thin plate apparatus 220 thins the substrate 10 to be processed.
  • step S ⁇ b> 403 the rotating chuck 222 holds the superposed substrate 30, and the rotating grindstone 224 descends while rotating to contact the substrate 10 to be processed, and the substrate 10 that rotates together with the rotating chuck 222 is ground.
  • the substrate processing method includes a step S404 in which the transfer arm 233A receives the overlapped substrate 30 from the thinning device 220 and transfers the received overlapped substrate 30 to the laser processing apparatus 210.
  • the substrate processing method includes step S405 in which the laser processing apparatus 210 receives the superposed substrate 30 from the transfer arm 233A and holds the received superposed substrate 30 on the laser processing stage 211.
  • the substrate processing method includes step S406 in which the laser processing apparatus 210 performs laser processing on the substrate 10 to be processed.
  • step S ⁇ b> 406 the laser processing stage 211 holds the superposed substrate 30, and the laser processing head 212 collects the laser beam LB for processing the target substrate 10 on the target substrate 10 held by the laser processing stage 211. Irradiate with light.
  • the substrate processing method includes step S407 in which the transfer arm 233A receives the overlapped substrate 30 from the laser processing apparatus 210 and transfers the received overlapped substrate 30 to the carry-in / out station 100A.
  • the substrate processing method includes step S408 in which the first holder 123A receives the overlapped substrate 30 from the transfer arm 233A and stores the received overlapped substrate 30 in the cassette 103A or the cassette 104A placed on the cassette stand 110A. After step S408, the current process ends.
  • the transfer device 122A of the carry-in / out station 100A receives the superposed substrate 30 from the laser processing device 210, and the cassette 103A or 104A on which the superposed substrate 30 is placed on the cassette stand 110A.
  • the process of storing in may be performed.
  • the substrate processing system 1 of the first embodiment does not include the coating device 270 and the bonding device 280, but may include the coating device 270 and the bonding device 280.
  • the substrate processing system 1 of the first embodiment is configured so as to be able to cope with either laser processing of the substrate 10 to be processed and thinning of the substrate 10 to be processed first. It may be configured so as to be able to cope only with the case where this is performed first.
  • the substrate processing system 1 may have only one of the first transfer arm 250 and the second transfer arm 255.
  • the substrate processing system 1A of the second embodiment includes the coating device 270 and the bonding device 280, but may not include the coating device 270 and the bonding device 280.
  • the superposed substrate 30 is replaced with the substrate 10 to be processed.
  • the transfer device 122A of the carry-in / out station 100A takes out the substrate 10 to be processed from the cassette 101A placed on the cassette stand 110A and takes out the processed substrate.
  • a step of transporting the substrate 10 to the pre-alignment apparatus 240 is performed.
  • the substrate processing system 1A of the second embodiment is configured so as to be able to cope with either laser processing of the substrate 10 to be processed and thinning of the substrate 10 to be processed first. It may be configured so as to be able to cope only with the case where this is performed first.
  • the substrate processing system 1 ⁇ / b> A may not have the transfer arm 260 when it corresponds only to the case where the processing target substrate 10 is thinned first.
  • the substrate processing system 1A of the second embodiment performs both laser processing of the substrate 10 to be processed and thinning of the substrate 10 to be processed. Of these, only laser processing of the substrate 10 to be processed may be performed.
  • the thinning device 220 may not be provided. In this case, after step S312 in FIG. 16, the substrate 10 to be processed passes through the transfer region 120A and is stored in the cassette placed on the cassette table 110A. Thereafter, the current process ends.
  • Substrate processing system 10 Substrate 20 Support substrate 30 Superposition substrate 40 Protection tape 50 Adhesive tape 60 Frame 100 Loading / unloading station 200 1st processing station 210 Laser processing apparatus 220 Thin plate apparatus 230 Conveyance apparatus 232 Guide rail 233 Shuttle 234 Detector 230A Conveying device 231A Conveying region 232A Guide rail 233A Conveying arm 250 First conveying arm 255 Second conveying arm 270 Coating device 280 Joining device 310 Ultraviolet irradiation device 320 Mounting device 330 Peeling device

Abstract

Provided is a substrate processing system provided with: a carrying in and out station through which a cassette that stores a substrate to be processed is carried in and out; a laser processing device which performs a laser process on the substrate to be processed; and a thinning device which makes the substrate to be processed thin, wherein the thinning device and the carrying in and out station are arranged at opposite sides with the laser processing device therebetween in a horizontal direction.

Description

基板処理システム、および基板処理方法Substrate processing system and substrate processing method
 本開示は、基板処理システム、および基板処理方法に関する。 The present disclosure relates to a substrate processing system and a substrate processing method.
 特許文献1のウェーハ加工システムは、ウェーハの内部に改質層を形成するレーザー加工装置と、ウェーハを薄化する研削装置と、第1のカセットを載置する第1のカセット載置部と、第2のカセットを載置する第2のカセット載置部とを備える。このウェーハ加工システムは、レーザー加工装置、研削装置、第1のカセット、第2のカセットの間でウェーハを搬送する搬送ユニットを備える。 The wafer processing system of Patent Document 1 includes a laser processing apparatus that forms a modified layer inside a wafer, a grinding apparatus that thins the wafer, a first cassette mounting unit that mounts a first cassette, And a second cassette placement section for placing the second cassette. The wafer processing system includes a transfer unit that transfers a wafer between a laser processing apparatus, a grinding apparatus, a first cassette, and a second cassette.
日本国特開2017-220579号公報Japanese Unexamined Patent Publication No. 2017-220579
 本開示の一態様は、被処理基板を収納するカセットが搬入出される搬入出ステーションにおいて、処理後の被処理基板を清浄に保つことができる、技術を提供する。 One aspect of the present disclosure provides a technique capable of keeping a processed substrate after processing in a loading / unloading station where a cassette for storing the substrate to be processed is loaded / unloaded.
 本開示の一態様に係る基板処理システムは、
 被処理基板を収納するカセットが搬入出される搬入出ステーションと、
 前記被処理基板のレーザー加工を行うレーザー加工装置と、
 前記被処理基板の薄板化を行う薄板化装置とを備え、
 前記薄板化装置と前記搬入出ステーションとは、前記レーザー加工装置を水平方向に挟み反対側に配置される。
A substrate processing system according to an aspect of the present disclosure includes:
A loading / unloading station for loading / unloading a cassette storing a substrate to be processed;
A laser processing apparatus for performing laser processing on the substrate to be processed;
A thinning device for thinning the substrate to be processed,
The thinning device and the carry-in / out station are disposed on opposite sides of the laser processing device in the horizontal direction.
 本開示の一態様によれば、被処理基板を収納するカセットが搬入出される搬入出ステーションにおいて、処理後の被処理基板を清浄に保つことができる。 According to one aspect of the present disclosure, a processed substrate can be kept clean at a loading / unloading station where a cassette for storing the substrate to be processed is loaded / unloaded.
図1は、第1実施形態に係る基板処理システムを示す平面図である。FIG. 1 is a plan view showing a substrate processing system according to the first embodiment. 図2は、第1実施形態に係る基板処理システムを示す図であり、図1のII-II線に沿った断面図である。FIG. 2 is a diagram showing the substrate processing system according to the first embodiment, and is a cross-sectional view taken along the line II-II in FIG. 図3は、第1実施形態に係る基板処理システムによって処理される前の被処理基板を示す斜視図である。FIG. 3 is a perspective view showing the substrate to be processed before being processed by the substrate processing system according to the first embodiment. 図4は、第1実施形態に係る基板処理システムによって処理された後の被処理基板を示す斜視図である。FIG. 4 is a perspective view showing the substrate to be processed after being processed by the substrate processing system according to the first embodiment. 図5は、第1実施形態に係るレーザー加工装置の要部を示す図である。FIG. 5 is a diagram illustrating a main part of the laser processing apparatus according to the first embodiment. 図6は、第1実施形態に係る薄板化装置の1次加工ユニットを示す図である。FIG. 6 is a view showing a primary processing unit of the thinning device according to the first embodiment. 図7は、第1実施形態に係る基板処理方法の工程を示すフローチャートであって、被処理基板のレーザー加工の後に被処理基板の薄板化が行われる場合のフローチャートである。FIG. 7 is a flowchart showing steps of the substrate processing method according to the first embodiment, and is a flowchart in the case where the processing target substrate is thinned after laser processing of the processing target substrate. 図8は、図7の工程S114の後に続いて行われる工程の一例を示すフローチャートである。FIG. 8 is a flowchart showing an example of a process performed after the process S114 of FIG. 図9は、第1実施形態に係る基板処理方法の工程を示すフローチャートであって、被処理基板の薄板化の後に被処理基板のレーザー加工が行われる場合のフローチャートである。FIG. 9 is a flowchart showing steps of the substrate processing method according to the first embodiment, and is a flowchart in the case where laser processing is performed on the substrate to be processed after the substrate to be processed is thinned. 図10は、第2実施形態に係る基板処理システムを示す平面図である。FIG. 10 is a plan view showing a substrate processing system according to the second embodiment. 図11は、第2実施形態に係る基板処理システムを示す図であり、図10のXI-XI線に沿った断面図である。FIG. 11 is a view showing the substrate processing system according to the second embodiment, and is a cross-sectional view taken along the line XI-XI of FIG. 図12は、第2実施形態に係る塗布装置を示す図である。FIG. 12 is a diagram illustrating a coating apparatus according to the second embodiment. 図13は、第2実施形態に係る接合装置の圧力容器の内部に圧縮空気を供給する前後の状態を示す断面図である。FIG. 13: is sectional drawing which shows the state before and behind supplying compressed air to the inside of the pressure vessel of the joining apparatus which concerns on 2nd Embodiment. 図14は、図13に実線で示す接合装置の密閉空間を減圧した状態の一例を示す断面図である。FIG. 14 is a cross-sectional view illustrating an example of a state in which the sealed space of the bonding apparatus indicated by the solid line in FIG. 13 is decompressed. 図15は、第2実施形態に係る基板処理方法を示すフローチャートである。FIG. 15 is a flowchart showing the substrate processing method according to the second embodiment. 図16は、被処理基板のレーザー加工の後に被処理基板の薄板化が行われる場合に、図15の工程S309の後に続いて行われる工程の一例を示すフローチャートである。FIG. 16 is a flowchart illustrating an example of a process performed subsequent to the process S309 in FIG. 15 when the process target substrate is thinned after the laser processing of the process target substrate. 図17は、被処理基板の薄板化の後に被処理基板のレーザー加工が行われる場合に、図15の工程S309の後に続いて行われる工程の一例を示すフローチャートである。FIG. 17 is a flowchart illustrating an example of a process performed subsequent to step S309 in FIG. 15 when laser processing of the target substrate is performed after the target substrate is thinned.
 以下、本開示の実施形態について図面を参照して説明する。尚、各図面において同一の又は対応する構成には同一の又は対応する符号を付し、説明を省略することがある。 Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. In the drawings, the same or corresponding components are denoted by the same or corresponding reference numerals, and description thereof may be omitted.
 [第1実施形態]
 図1は、第1実施形態に係る基板処理システムを示す平面図である。図2は、第1実施形態に係る基板処理システムを示す図であり、図1のII-II線に沿った断面図である。図1および図2において、X軸方向、Y軸方向、Z軸方向は互いに垂直な方向であり、X軸方向およびY軸方向は水平方向、Z軸方向は鉛直方向である。鉛直軸を回転中心とする回転方向をθ方向とも呼ぶ。本明細書において、下方とは鉛直下方を意味し、上方とは鉛直上方を意味する。
[First Embodiment]
FIG. 1 is a plan view showing a substrate processing system according to the first embodiment. FIG. 2 is a diagram showing the substrate processing system according to the first embodiment, and is a cross-sectional view taken along the line II-II in FIG. 1 and 2, the X axis direction, the Y axis direction, and the Z axis direction are directions perpendicular to each other, the X axis direction and the Y axis direction are horizontal directions, and the Z axis direction is a vertical direction. The rotation direction with the vertical axis as the center of rotation is also called the θ direction. In this specification, “lower” means vertically downward, and “upper” means vertically upward.
 基板処理システム1は、被処理基板10のレーザー加工を行う。また、基板処理システム1は、被処理基板10の薄板化を行う。被処理基板10のレーザー加工と、被処理基板10の薄板化とは、どちらが先に行われてもよい。どちらが先に行われても、基板処理システム1は対応できるように構成される。 The substrate processing system 1 performs laser processing of the substrate 10 to be processed. In addition, the substrate processing system 1 thins the substrate 10 to be processed. Either laser processing of the substrate to be processed 10 or thinning of the substrate to be processed 10 may be performed first. Regardless of which is performed first, the substrate processing system 1 is configured to be able to cope.
 基板処理システム1は、被処理基板10のレーザー加工および被処理基板10の薄板化の後、各種の処理を行う。具体的には、基板処理システム1は、保護テープ40(図3参照)に対する紫外線照射、被処理基板10のマウント、被処理基板10からの保護テープ40の剥離、およびフレーム60(図4参照)に対するID貼付を行う。 The substrate processing system 1 performs various processes after the laser processing of the substrate 10 to be processed and the thinning of the substrate 10 to be processed. Specifically, the substrate processing system 1 irradiates the protective tape 40 (see FIG. 3) with ultraviolet rays, mounts the substrate 10 to be processed, peels off the protective tape 40 from the substrate 10 to be processed, and the frame 60 (see FIG. 4). Affix ID to.
 基板処理システム1は、被処理基板10を収容する複数のカセット101、102が搬入出される搬入出ステーション100を有する。搬入出ステーション100には、処理前の被処理基板10を収容するカセット101と、処理後の被処理基板10を収容するカセット102とが搬入出される。 The substrate processing system 1 includes a loading / unloading station 100 in which a plurality of cassettes 101 and 102 that accommodate a substrate to be processed 10 are loaded / unloaded. The loading / unloading station 100 carries in / out a cassette 101 for storing the substrate to be processed 10 before processing and a cassette 102 for storing the substrate to be processed 10 after processing.
 搬入出ステーション100は、被処理基板10を収容する複数のカセット101、102が載置されるカセット台110を有する。カセット台110は、複数(例えば4つ)の載置板112を含む。複数の載置板112は、Y軸方向に間隔をおいて並ぶ。複数の載置板112のそれぞれには、複数のカセット101、102のいずれか1つが載置される。 The loading / unloading station 100 includes a cassette table 110 on which a plurality of cassettes 101 and 102 that accommodate the substrate to be processed 10 are placed. The cassette stand 110 includes a plurality of (for example, four) placement plates 112. The plurality of placement plates 112 are arranged at intervals in the Y-axis direction. One of the plurality of cassettes 101 and 102 is placed on each of the plurality of placement plates 112.
 図3は、第1実施形態に係る基板処理システムによって処理される前の被処理基板を示す斜視図である。被処理基板10は、例えばシリコンウェハなどの半導体基板である。被処理基板10は、互いに対向する第1主表面11と第2主表面12とを有する。 FIG. 3 is a perspective view showing a substrate to be processed before being processed by the substrate processing system according to the first embodiment. The substrate to be processed 10 is a semiconductor substrate such as a silicon wafer. The substrate 10 has a first main surface 11 and a second main surface 12 that face each other.
 被処理基板10の第1主表面11は、格子状に形成された複数のストリートで区画される。区画された各領域には、予め素子、回路、端子などのデバイスが形成される。複数のストリートのそれぞれに分割予定線が設定される。被処理基板10は分割予定線で分割され、複数のチップ19(図4参照)が得られる。 The first main surface 11 of the substrate to be processed 10 is partitioned by a plurality of streets formed in a lattice shape. Devices such as elements, circuits, and terminals are formed in advance in each partitioned area. A division line is set for each of the plurality of streets. The substrate 10 to be processed is divided along the division lines, and a plurality of chips 19 (see FIG. 4) are obtained.
 被処理基板10の第1主表面11には、保護テープ40が貼合される。保護テープ40は、レーザー加工および薄板化が行われる間、被処理基板10の第1主表面11を保護して、第1主表面11に予め形成されたデバイスを保護する。保護テープ40は、被処理基板10の第1主表面11の全体を覆う。 A protective tape 40 is bonded to the first main surface 11 of the substrate 10 to be processed. The protective tape 40 protects the first main surface 11 of the substrate 10 to be processed and protects a device formed in advance on the first main surface 11 during laser processing and thinning. The protective tape 40 covers the entire first main surface 11 of the substrate 10 to be processed.
 保護テープ40は、シート基材と、シート基材の表面に塗布された粘着剤とで構成される。その粘着剤は、紫外線を照射すると硬化して、粘着力を低下するものであってよい。粘着力の低下後に、剥離操作によって簡単に保護テープ40を被処理基板10から剥離できる。 The protective tape 40 is composed of a sheet base material and an adhesive applied to the surface of the sheet base material. The pressure-sensitive adhesive may be cured by irradiating with ultraviolet rays to reduce the adhesive strength. After the adhesive force is reduced, the protective tape 40 can be easily peeled from the substrate to be processed 10 by a peeling operation.
 被処理基板10は、保護テープ40が貼合された第1主表面11を上に向けて、カセット101に収容される。また、被処理基板10は、カセット101から取り出された後、上下反転されたうえで、第1処理ステーション200に搬送される。 The substrate 10 to be processed is accommodated in the cassette 101 with the first main surface 11 to which the protective tape 40 is bonded facing upward. Further, the substrate 10 to be processed is taken out from the cassette 101, turned upside down, and then transferred to the first processing station 200.
 図4は、第1実施形態に係る基板処理システムによって処理された後の被処理基板を示す斜視図である。被処理基板10は、レーザー加工および薄板化の後、粘着テープ50を介してフレーム60に装着される。粘着テープ50は、被処理基板10を基準として図3に示す保護テープ40とは反対側に設けられる。保護テープ40は、基板処理システム1によって被処理基板10から剥離され、除去される。 FIG. 4 is a perspective view showing the substrate to be processed after being processed by the substrate processing system according to the first embodiment. The substrate 10 to be processed is attached to the frame 60 via an adhesive tape 50 after laser processing and thinning. The adhesive tape 50 is provided on the opposite side of the protective tape 40 shown in FIG. The protective tape 40 is peeled off from the substrate 10 to be processed by the substrate processing system 1 and removed.
 粘着テープ50は、シート基材と、シート基材の表面に塗布された粘着剤とで構成される。粘着テープ50は、環状のフレーム60の開口部を覆うようにフレーム60に装着され、フレーム60の開口部において被処理基板10と貼合される。これにより、フレーム60を保持して被処理基板10を搬送でき、被処理基板10のハンドリング性を向上できる。 The adhesive tape 50 is composed of a sheet base material and an adhesive applied to the surface of the sheet base material. The adhesive tape 50 is attached to the frame 60 so as to cover the opening of the annular frame 60, and is bonded to the substrate to be processed 10 at the opening of the frame 60. Thereby, the to-be-processed substrate 10 can be conveyed holding the flame | frame 60, and the handleability of the to-be-processed substrate 10 can be improved.
 粘着テープ50と被処理基板10との間には、図4に示すようにDAF(Die Attach Film)52が設けられてもよい。DAF52は、ダイボンディング用の接着シートである。DAF52は、チップ19の積層などに用いられる。DAF52は、導電性、絶縁性のいずれでもよい。 Between the adhesive tape 50 and the to-be-processed substrate 10, DAF (Die | Attach | Film) 52 may be provided as shown in FIG. The DAF 52 is an adhesive sheet for die bonding. The DAF 52 is used for stacking the chips 19 and the like. The DAF 52 may be either conductive or insulating.
 DAF52は、フレーム60の開口部よりも小さく形成され、フレーム60の内側に設けられる。DAF52は、被処理基板10の第2主表面12の全体を覆う。尚、チップ19の積層が行われない場合、DAF52は不要であるので、被処理基板10は粘着テープ50のみを介してフレーム60に装着されてよい。 The DAF 52 is formed smaller than the opening of the frame 60 and is provided inside the frame 60. The DAF 52 covers the entire second main surface 12 of the substrate 10 to be processed. If the chips 19 are not stacked, the DAF 52 is not necessary, and the substrate to be processed 10 may be attached to the frame 60 via the adhesive tape 50 alone.
 図1および図2に示すように、搬入出ステーション100は、被処理基板10が搬送される搬送領域120を有する。搬送領域120は、カセット台110のX軸方向正側に配置される。搬送領域120にはY軸方向に延伸するガイドレール121が設置され、ガイドレール121に沿って搬送装置122が移動する。 As shown in FIGS. 1 and 2, the carry-in / out station 100 has a transfer area 120 to which the substrate 10 to be processed is transferred. The conveyance area 120 is disposed on the X axis direction positive side of the cassette table 110. A guide rail 121 extending in the Y-axis direction is installed in the transport region 120, and the transport device 122 moves along the guide rail 121.
 搬送装置122は、被処理基板10を保持する保持部として、第1保持具123と、第2保持具124と、第3保持具125とを有する。第1保持具123と、第2保持具124と、第3保持具125とは、図1ではY軸方向にずらして配置されるが、図2に示すようにZ軸方向に間隔をおいて配置されるため、Y軸方向に重なって配置されてよい。 The transfer device 122 includes a first holder 123, a second holder 124, and a third holder 125 as a holding unit that holds the substrate 10 to be processed. The first holder 123, the second holder 124, and the third holder 125 are arranged to be shifted in the Y-axis direction in FIG. 1, but are spaced in the Z-axis direction as shown in FIG. Since they are arranged, they may be arranged so as to overlap in the Y-axis direction.
 第1保持具123と、第2保持具124と、第3保持具125とは、それぞれ、Y軸方向のみならず、X軸方向、Z軸方向およびθ方向にも移動可能とされる。第1保持具123と、第2保持具124と、第3保持具125とは、Y軸方向には同期して移動し、X軸方向、Z軸方向およびθ方向には独立に移動する。 The first holder 123, the second holder 124, and the third holder 125 are movable not only in the Y axis direction but also in the X axis direction, the Z axis direction, and the θ direction. The first holder 123, the second holder 124, and the third holder 125 move synchronously in the Y-axis direction and move independently in the X-axis direction, the Z-axis direction, and the θ direction.
 第1保持具123は、カセット台110に載置されたカセット101から被処理基板10を受け取り、受け取った被処理基板10をカセット101から取り出す。第1保持具123は、カセット101の内部に挿入されやすいように、二股に分かれたフォーク形状に形成される。第1保持具123は、被処理基板10を上下反転させるべく、上下反転可能とされる。 The first holder 123 receives the substrate to be processed 10 from the cassette 101 placed on the cassette stand 110 and takes out the received substrate 10 to be processed from the cassette 101. The first holder 123 is formed in a fork shape which is divided into two forks so as to be easily inserted into the cassette 101. The first holder 123 can be turned upside down to turn the substrate 10 to be turned upside down.
 第2保持具124は、レーザー加工および薄板化のうち少なくとも一方の加工がなされた被処理基板10を搬送する。第2保持具124は、加工によって脆くなった被処理基板10の破損を防止すべく、被処理基板10の直径よりも大きい直径の円形の吸着面を有し、その吸着面に被処理基板10を吸着する。 The second holder 124 conveys the substrate 10 to be processed on which at least one of laser processing and thinning is performed. The second holder 124 has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10 in order to prevent damage to the substrate 10 to be processed that has become brittle due to processing. To adsorb.
 第3保持具125は、粘着テープ50を介してフレーム60に装着された被処理基板10を搬送する。第3保持具125は、フレーム60が進退自在に載置される一対のガイドレール126と、一対のガイドレール126に載置されたフレーム60を把持する把持部127とを有する。 The third holder 125 conveys the substrate 10 to be processed mounted on the frame 60 via the adhesive tape 50. The third holder 125 includes a pair of guide rails 126 on which the frame 60 is movably mounted and a grip portion 127 that grips the frame 60 mounted on the pair of guide rails 126.
 基板処理システム1は、カセット101から取り出された被処理基板10の処理を行う第1処理ステーション200を備える。第1処理ステーション200は、被処理基板10のレーザー加工を行うレーザー加工装置210と、被処理基板10の薄板化を行う薄板化装置220とを有する。 The substrate processing system 1 includes a first processing station 200 that processes the substrate to be processed 10 taken out from the cassette 101. The first processing station 200 includes a laser processing device 210 that performs laser processing of the substrate 10 to be processed, and a thinning device 220 that performs thinning of the substrate 10 to be processed.
 図5は、第1実施形態に係るレーザー加工装置の要部を示す図である。レーザー加工装置210は、被処理基板10のレーザー加工を行う。例えば、レーザー加工装置210は、被処理基板10を複数のチップ19に分割するためのレーザー加工(所謂、レーザーダイシング)を行う。レーザー加工装置210は、被処理基板10を保持するレーザー加工ステージ211と、被処理基板10を加工するレーザー光線LBを、レーザー加工ステージ211に保持されている被処理基板10に集光照射するレーザー加工ヘッド212とを有する。 FIG. 5 is a diagram showing a main part of the laser processing apparatus according to the first embodiment. The laser processing apparatus 210 performs laser processing on the substrate 10 to be processed. For example, the laser processing apparatus 210 performs laser processing (so-called laser dicing) for dividing the substrate 10 to be processed into a plurality of chips 19. The laser processing apparatus 210 condenses and irradiates the laser processing stage 211 that holds the target substrate 10 and the laser beam LB that processes the target substrate 10 onto the target substrate 10 that is held by the laser processing stage 211. A head 212.
 レーザー加工ステージ211は、保護テープ40を介して被処理基板10を下方から保持する。つまり、レーザー加工ステージ211は、被処理基板10の第2主表面12を上に向けて、被処理基板10を下方から保持する。レーザー加工ステージ211は、被処理基板10の直径よりも大きい直径の円形の吸着面を有し、その吸着面に被処理基板10を吸着する。レーザー加工ステージ211は、被処理基板10を真空吸着する真空チャックであるが、被処理基板10を静電吸着する静電チャックであってもよい。 The laser processing stage 211 holds the substrate 10 to be processed from below via the protective tape 40. That is, the laser processing stage 211 holds the target substrate 10 from below with the second main surface 12 of the target substrate 10 facing upward. The laser processing stage 211 has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10, and sucks the substrate to be processed 10 on the suction surface. The laser processing stage 211 is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
 レーザー加工ヘッド212は、レーザー加工ステージ211の鉛直上方に配置される集光レンズ213を有する。集光レンズ213は、レーザー光線LBを被処理基板10の内部に集光し、被処理基板10の内部に分割の起点となる改質層15を形成する。被処理基板10の内部に改質層15を形成する場合、被処理基板10に対し透過性を有するレーザー光線が用いられる。改質層15は、例えば被処理基板10の内部を局所的に溶融、固化させることにより形成される。 The laser processing head 212 has a condenser lens 213 arranged vertically above the laser processing stage 211. The condensing lens 213 condenses the laser beam LB inside the substrate 10 to be processed, and forms the modified layer 15 serving as a starting point of the division inside the substrate 10 to be processed. When the modified layer 15 is formed inside the substrate 10 to be processed, a laser beam having transparency to the substrate 10 to be processed is used. The modified layer 15 is formed, for example, by locally melting and solidifying the inside of the substrate 10 to be processed.
 尚、レーザー光線LBは、本実施形態では被処理基板10の内部に破断の起点となる改質層15を形成するが、被処理基板10の上面にレーザー加工溝を形成してもよい。レーザー加工溝は、被処理基板10を板厚方向に貫通してもよいし貫通しなくてもよい。被処理基板10の上面にレーザー加工溝を形成する場合、被処理基板10に対し吸収性を有するレーザー光線が用いられる。 In the present embodiment, the laser beam LB forms the modified layer 15 serving as a starting point of fracture inside the substrate 10 to be processed, but a laser processing groove may be formed on the upper surface of the substrate 10 to be processed. The laser processing groove may or may not penetrate the substrate 10 to be processed in the thickness direction. When the laser processing groove is formed on the upper surface of the substrate to be processed 10, a laser beam having an absorptivity with respect to the substrate 10 to be processed is used.
 レーザー加工装置210は、被処理基板10の上面におけるレーザー光線LBの照射点の位置を移動すべく、レーザー加工ステージ211を移動させる移動機構214(図1および図2参照)を有する。移動機構214は、レーザー加工ステージ211をX軸方向、Y軸方向およびθ方向に移動させる。 The laser processing apparatus 210 has a moving mechanism 214 (see FIGS. 1 and 2) that moves the laser processing stage 211 to move the position of the irradiation point of the laser beam LB on the upper surface of the substrate 10 to be processed. The moving mechanism 214 moves the laser processing stage 211 in the X axis direction, the Y axis direction, and the θ direction.
 移動機構214は、例えばXYθステージで構成され、Y軸ガイド215と、Y軸ガイド215に沿って移動するY軸スライダと、X軸ガイド216と、X軸ガイドに沿って移動するX軸スライダと、Z軸に平行な回転軸と、回転軸を中心に回転する回転盤とを有する。Y軸ガイド215は、例えばベースフレーム217に固定される。Y軸ガイドに沿って移動するY軸スライダには、X軸ガイド216が固定される。X軸ガイド216に沿って移動するX軸スライダには、回転盤が回転自在に取り付けられる。回転盤には、レーザー加工ステージ211が固定される。レーザー加工ステージ211は、Y軸ガイド215に沿ってY軸方向に移動し、X軸ガイド216に沿ってX軸方向に移動し、回転軸を中心に回転する。 The moving mechanism 214 includes, for example, an XYθ stage, and includes a Y-axis guide 215, a Y-axis slider that moves along the Y-axis guide 215, an X-axis guide 216, and an X-axis slider that moves along the X-axis guide. , A rotation axis parallel to the Z axis, and a turntable that rotates about the rotation axis. The Y-axis guide 215 is fixed to the base frame 217, for example. An X-axis guide 216 is fixed to the Y-axis slider that moves along the Y-axis guide. A rotary disk is rotatably attached to the X-axis slider that moves along the X-axis guide 216. A laser processing stage 211 is fixed to the rotating disk. The laser processing stage 211 moves in the Y-axis direction along the Y-axis guide 215, moves in the X-axis direction along the X-axis guide 216, and rotates around the rotation axis.
 尚、移動機構214は、本実施形態ではXYθステージで構成されるが、XYZθステージで構成されてもよい。つまり、レーザー加工ステージ211は、Z軸方向にも移動可能とされてよい。 The moving mechanism 214 is configured with an XYθ stage in this embodiment, but may be configured with an XYZθ stage. That is, the laser processing stage 211 may be movable in the Z-axis direction.
 レーザー加工装置210は、ベースフレーム217と、ベースフレーム217に立設される複数本の支持柱218と、複数本の支持柱218によって支持される天井フレーム219とを有する。ベースフレーム217には移動機構214が設置され、天井フレーム219にはレーザー加工ヘッド212が取り付けられる。 The laser processing apparatus 210 includes a base frame 217, a plurality of support columns 218 erected on the base frame 217, and a ceiling frame 219 supported by the plurality of support columns 218. A movement mechanism 214 is installed on the base frame 217, and a laser processing head 212 is attached to the ceiling frame 219.
 薄板化装置220(図1および図2参照)は、回転テーブル221と、回転チャック222と、1次加工ユニット223と、2次加工ユニット225と、3次加工ユニット226と、搬送ロボット227とを有する。 The thinning device 220 (see FIGS. 1 and 2) includes a rotary table 221, a rotary chuck 222, a primary processing unit 223, a secondary processing unit 225, a tertiary processing unit 226, and a transfer robot 227. Have.
 回転テーブル221は、鉛直軸周りに回転させられる。回転テーブル221の回転中心線の周りには、複数(例えば4つ)の回転チャック222が等間隔で配設される。複数の回転チャック222のそれぞれは、回転テーブル221と共に回転し、受渡位置A0、1次加工位置A1、2次加工位置A2および3次加工位置A3に移動する。 The rotary table 221 is rotated around the vertical axis. Around the rotation center line of the rotary table 221, a plurality of (for example, four) rotary chucks 222 are arranged at equal intervals. Each of the plurality of rotating chucks 222 rotates together with the rotary table 221 and moves to the delivery position A0, the primary processing position A1, the secondary processing position A2, and the tertiary processing position A3.
 受渡位置A0は、搬送ロボット227が研削加工前の被処理基板10を回転チャック222に載せる位置と、搬送ロボット227が研削加工後の被処理基板10を回転チャック222から受け取る位置とを兼ねる。1次加工位置A1は、1次加工ユニット223が1次加工(例えば1次研削)を行う位置である。2次加工位置A2は、2次加工ユニット225が2次加工(例えば2次研削)を行う位置である。3次加工位置A3は、3次加工ユニット226が3次加工(例えば3次研削)を行う位置である。 The delivery position A0 serves as both a position where the transfer robot 227 places the substrate 10 to be processed before grinding on the rotary chuck 222 and a position where the transfer robot 227 receives the substrate 10 after grinding from the rotary chuck 222. The primary processing position A1 is a position where the primary processing unit 223 performs primary processing (for example, primary grinding). The secondary processing position A2 is a position where the secondary processing unit 225 performs secondary processing (for example, secondary grinding). The tertiary processing position A3 is a position where the tertiary processing unit 226 performs tertiary processing (for example, tertiary grinding).
 複数の回転チャック222のそれぞれは、保護テープ40を介して被処理基板10を下方から保持する(図6参照)。つまり、複数の回転チャック222のそれぞれは、被処理基板10の第2主表面12を上に向けて、被処理基板10を下方から保持する。複数の回転チャック222のそれぞれは、被処理基板10の直径よりも大きい直径の円形の吸着面を有し、その吸着面に被処理基板10を吸着する。複数の回転チャック222のそれぞれは、例えば被処理基板10を真空吸着する真空チャックであるが、被処理基板10を静電吸着する静電チャックであってもよい。 Each of the plurality of rotating chucks 222 holds the substrate 10 to be processed from below via the protective tape 40 (see FIG. 6). That is, each of the plurality of rotating chucks 222 holds the substrate to be processed 10 from below with the second main surface 12 of the substrate to be processed 10 facing upward. Each of the plurality of rotating chucks 222 has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10, and sucks the substrate to be processed 10 on the suction surface. Each of the plurality of rotating chucks 222 is, for example, a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
 図6は、第1実施形態に係る薄板化装置の1次加工ユニットを示す図である。1次加工ユニット223は、被処理基板10の1次研削を行う。1次加工ユニット223は、回転砥石224を有する。回転砥石224は、回転しながら下降し、回転チャック222と共に回転する被処理基板10の上面(第2主表面12)を研削する。被処理基板10のレーザー加工の後、被処理基板10の薄板化が行われる場合、図5に示す改質層15を起点として板厚方向にクラックが伸展し、被処理基板10が複数のチップ19に分割される。また、図5に示す改質層15が研削によって除去される。 FIG. 6 is a diagram showing a primary processing unit of the thinning device according to the first embodiment. The primary processing unit 223 performs primary grinding of the substrate 10 to be processed. The primary processing unit 223 has a rotating grindstone 224. The rotating grindstone 224 descends while rotating and grinds the upper surface (second main surface 12) of the substrate 10 to be processed that rotates together with the rotating chuck 222. When the target substrate 10 is thinned after laser processing of the target substrate 10, cracks extend in the thickness direction starting from the modified layer 15 shown in FIG. 5, and the target substrate 10 has a plurality of chips. It is divided into 19. Further, the modified layer 15 shown in FIG. 5 is removed by grinding.
 尚、2次加工ユニット225および3次加工ユニット226は、1次加工ユニット223と同様に構成されるので、図示を省略する。但し、2次加工ユニット225の回転砥石の砥粒の平均粒径は、1次加工ユニット223の回転砥石224の砥粒の平均粒径よりも小さい。また、3次加工ユニット226の回転砥石の砥粒の平均粒径は、2次加工ユニット225の回転砥石の砥粒の平均粒径よりも小さい。 Since the secondary processing unit 225 and the tertiary processing unit 226 are configured in the same manner as the primary processing unit 223, illustration is omitted. However, the average grain size of the abrasive grains of the rotary grindstone of the secondary processing unit 225 is smaller than the average grain diameter of the abrasive grains of the rotary grindstone 224 of the primary machining unit 223. Moreover, the average particle diameter of the abrasive grains of the rotary grindstone of the tertiary processing unit 226 is smaller than the average grain diameter of the abrasive grains of the rotary grindstone of the secondary machining unit 225.
 搬送ロボット227は、特に限定されないが、複数のアームを有する多関節ロボットである(図1参照)。多関節ロボットは、被処理基板10を吸着する吸着パッドを先端に有する。吸着パッドの吸着面は下向きとされる。吸着パッドは、被処理基板10の第1主表面11を下に向けて、被処理基板10を上方から吸着する。吸着パッドは、被処理基板10の直径よりも大きい直径の円形の吸着面を有し、その吸着面に被処理基板10を吸着する。吸着パッドは、X軸方向、Y軸方向、Z軸方向およびθ方向に移動可能とされる。 The transfer robot 227 is not particularly limited, but is an articulated robot having a plurality of arms (see FIG. 1). The articulated robot has a suction pad that sucks the substrate 10 to be processed at the tip. The suction surface of the suction pad is directed downward. The suction pad sucks the target substrate 10 from above with the first main surface 11 of the target substrate 10 facing downward. The suction pad has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10 and sucks the substrate to be processed 10 on the suction surface. The suction pad is movable in the X axis direction, the Y axis direction, the Z axis direction, and the θ direction.
 搬送ロボット227は、受渡位置A0に位置する回転チャック222、下面洗浄ユニット228、上面洗浄ユニット229(図2参照)に対し、被処理基板10を搬送する。搬送ロボット227は、研削加工された被処理基板10を、回転チャック222から受け取り、下面洗浄ユニット228に搬送し、次いで上面洗浄ユニット229に搬送する。上面洗浄ユニット229が被処理基板10を受け取ると、搬送ロボット227が上面洗浄ユニット229から退出する。 The transfer robot 227 transfers the substrate 10 to be processed to the rotary chuck 222, the lower surface cleaning unit 228, and the upper surface cleaning unit 229 (see FIG. 2) located at the delivery position A0. The transfer robot 227 receives the ground substrate 10 to be processed from the rotary chuck 222, transfers it to the lower surface cleaning unit 228, and then transfers it to the upper surface cleaning unit 229. When the upper surface cleaning unit 229 receives the substrate 10 to be processed, the transfer robot 227 leaves the upper surface cleaning unit 229.
 下面洗浄ユニット228は、被処理基板10の下面(第1主表面11)に貼合された保護テープ40を洗浄する。下面洗浄ユニット228が保護テープ40を洗浄する間、搬送ロボット227の吸着パッドが被処理基板10の第1主表面11を下に向けて被処理基板10を上方から吸着する。 The lower surface cleaning unit 228 cleans the protective tape 40 bonded to the lower surface (first main surface 11) of the substrate 10 to be processed. While the lower surface cleaning unit 228 cleans the protective tape 40, the suction pad of the transfer robot 227 sucks the target substrate 10 from above with the first main surface 11 of the target substrate 10 facing down.
 尚、下面洗浄ユニット228は、搬送ロボット227の吸着パッドが被処理基板10を吸着していない間に、搬送ロボット227の吸着パッドの吸着面(下面)を洗浄する。 The lower surface cleaning unit 228 cleans the suction surface (lower surface) of the suction pad of the transfer robot 227 while the suction pad of the transfer robot 227 does not suck the substrate 10 to be processed.
 上面洗浄ユニット229は、被処理基板10の研削された上面(第2主表面12)を洗浄する。例えば、上面洗浄ユニット229は、被処理基板を下方から保持するスピンチャックと、スピンチャックと共に回転する被処理基板10の上面に洗浄液を供給する洗浄液ノズルとを有する。 The upper surface cleaning unit 229 cleans the ground upper surface (second main surface 12) of the substrate 10 to be processed. For example, the upper surface cleaning unit 229 includes a spin chuck that holds the substrate to be processed from below, and a cleaning liquid nozzle that supplies the cleaning liquid to the upper surface of the substrate 10 to be processed that rotates together with the spin chuck.
 尚、上面洗浄ユニット229は、被処理基板10の中心位置および結晶方位を検出する検出器を有してもよい。検出器は、被処理基板10の結晶方位を表すノッチ14(図4参照)の位置を検出することで、被処理基板10の結晶方位を検出する。検出器は、ノッチ14の位置を検出する代わりに、オリエンテーションフラットの位置を検出してもよい。被処理基板10の外周の複数点を撮像するため、スピンチャックは鉛直軸周りに回転する。検出器は、撮像した画像の信号を制御装置400に送信する。制御装置400は、検出器によって撮像した画像を画像処理することにより、スピンチャックに固定された座標系での、被処理基板10の中心位置および結晶方位を求める。 The upper surface cleaning unit 229 may include a detector that detects the center position and crystal orientation of the substrate 10 to be processed. The detector detects the crystal orientation of the substrate to be processed 10 by detecting the position of the notch 14 (see FIG. 4) representing the crystal orientation of the substrate 10 to be processed. The detector may detect the position of the orientation flat instead of detecting the position of the notch 14. In order to image a plurality of points on the outer periphery of the substrate 10 to be processed, the spin chuck rotates around the vertical axis. The detector transmits a captured image signal to the control device 400. The control device 400 obtains the center position and crystal orientation of the substrate to be processed 10 in the coordinate system fixed to the spin chuck by performing image processing on the image captured by the detector.
 薄板化装置220と搬入出ステーション100とは、レーザー加工装置210を水平方向に挟み反対側に配置される(図1および図2参照)。レーザー加工装置210のX軸方向正側に薄板化装置220が配置され、レーザー加工装置210のX軸方向負側に搬入出ステーション100が配置される。研削屑の発生する薄板化装置220と、搬入出ステーション100との間には、研削屑の発生しないレーザー加工装置210が配置される。そのため、搬入出ステーション100を清浄に保つことができ、処理後の被処理基板10を清浄に保つことができる。 The thin plate apparatus 220 and the carry-in / out station 100 are arranged on the opposite sides with the laser processing apparatus 210 sandwiched in the horizontal direction (see FIGS. 1 and 2). The thinning device 220 is disposed on the X axis direction positive side of the laser processing apparatus 210, and the loading / unloading station 100 is disposed on the X axis direction negative side of the laser processing apparatus 210. A laser processing apparatus 210 that does not generate grinding waste is disposed between the thinning device 220 that generates grinding waste and the carry-in / out station 100. Therefore, the loading / unloading station 100 can be kept clean, and the processed substrate 10 after processing can be kept clean.
 第1処理ステーション200は、搬入出ステーション100と薄板化装置220との間で被処理基板10を保持しながら移動し、搬入出ステーション100および薄板化装置220に対し被処理基板10を受け渡す搬送装置230を備える。搬入出ステーション100から搬送装置230に被処理基板10が受け渡されてもよいし、搬送装置230から搬入出ステーション100に被処理基板10が受け渡されてもよい。また、薄板化装置220から搬送装置230に被処理基板10が受け渡されてもよいし、搬送装置230から薄板化装置220に被処理基板10が受け渡されてもよい。 The first processing station 200 moves while holding the substrate to be processed 10 between the carry-in / out station 100 and the thinning device 220, and transfers the substrate to be processed 10 to the carry-in / out station 100 and the thinning device 220. A device 230 is provided. The substrate 10 to be processed may be transferred from the carry-in / out station 100 to the transfer device 230, or the substrate 10 to be processed may be transferred from the transfer device 230 to the carry-in / out station 100. Further, the substrate 10 to be processed may be transferred from the thin plate apparatus 220 to the transfer device 230, or the substrate 10 to be processed may be transferred from the transfer device 230 to the thin plate apparatus 220.
 搬送装置230は、レーザー加工が行われた後の被処理基板10を搬送してもよいし、レーザー加工が行われる前の被処理基板10を搬送してもよい。搬送装置230がレーザー加工装置210の外部で被処理基板10を搬送する間に、レーザー加工装置210が別の被処理基板10のレーザー加工を行うことができ、スループットを向上できる。 The transfer device 230 may transfer the substrate 10 to be processed after the laser processing is performed, or may transfer the substrate 10 to be processed before the laser processing is performed. While the transport device 230 transports the substrate to be processed 10 outside the laser processing device 210, the laser processing device 210 can perform laser processing of another substrate to be processed 10 and throughput can be improved.
 搬送装置230は、レーザー加工装置210の鉛直上方に配置されるガイドレール232に沿って移動するシャトル233を有する。ガイドレール232は、例えば、レーザー加工装置210の移動機構214の鉛直上方から、薄板化装置220の上面洗浄ユニット229の鉛直上方にかけてX軸方向に延伸する。搬送装置230とレーザー加工装置210とが鉛直方向に積層して配置されるため、搬送装置230とレーザー加工装置210とが水平方向に並べて配置される場合に比べて、第1処理ステーション200の設置面積を低減できる。 The conveyance device 230 has a shuttle 233 that moves along a guide rail 232 that is disposed vertically above the laser processing device 210. For example, the guide rail 232 extends in the X-axis direction from vertically above the moving mechanism 214 of the laser processing apparatus 210 to vertically above the upper surface cleaning unit 229 of the thinning apparatus 220. Since the transfer device 230 and the laser processing device 210 are stacked in the vertical direction, the first processing station 200 is installed as compared with the case where the transfer device 230 and the laser processing device 210 are arranged in the horizontal direction. The area can be reduced.
 搬送装置230は、シャトル233を鉛直方向に間隔をおいて複数(例えば2つ)有する。以下、上側に配置されるシャトル233を「上段シャトル233-1」とも呼び、下側に配置されるシャトル233を「下段シャトル233-2」とも呼ぶ。 The transport device 230 has a plurality (for example, two) of shuttles 233 at intervals in the vertical direction. Hereinafter, the upper shuttle 233 is also referred to as “upper shuttle 233-1”, and the lower shuttle 233 is also referred to as “lower shuttle 233-2”.
 上段シャトル233-1および下段シャトル233-2は、独立に、X軸方向およびθ方向に移動可能とされる。尚、上段シャトル233-1および下段シャトル233-2は、Y軸方向には移動不能とされるが、Y軸方向にも移動可能とされてもよい。また、上段シャトル233-1および下段シャトル233-2は、Z軸方向には移動不能とされるが、Z軸方向にも移動可能とされてもよい。 The upper shuttle 233-1 and the lower shuttle 233-2 are independently movable in the X-axis direction and the θ direction. The upper shuttle 233-1 and the lower shuttle 233-2 are immovable in the Y-axis direction, but may be movable in the Y-axis direction. In addition, the upper shuttle 233-1 and the lower shuttle 233-2 are not movable in the Z-axis direction, but may be movable in the Z-axis direction.
 上段シャトル233-1および下段シャトル233-2は、それぞれ、被処理基板10の第2主表面12を上に向けて、被処理基板10を下方から保持する基板保持部を有する。基板保持部は、被処理基板10の直径よりも大きい直径の円形の吸着面を有し、吸着面に被処理基板10を吸着する。基板保持部は、被処理基板10を真空吸着する真空チャックであるが、被処理基板10を静電吸着する静電チャックであってもよい。 The upper shuttle 233-1 and the lower shuttle 233-2 each have a substrate holding part that holds the substrate 10 from below with the second main surface 12 of the substrate 10 facing upward. The substrate holding part has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10 and sucks the substrate to be processed 10 on the suction surface. The substrate holding unit is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
 上段シャトル233-1と下段シャトル233-2とは、処理の進行段階が異なる被処理基板10を保持する。例えば、上段シャトル233-1はレーザー加工前の被処理基板10を保持し、下段シャトル233-2はレーザー加工後の被処理基板10を保持する。処理の進行段階が異なる被処理基板10を鉛直方向に間隔をおいて搬送でき、被処理基板10の流れが渋滞することを抑制できる。 The upper shuttle 233-1 and the lower shuttle 233-2 hold the substrate to be processed 10 in which the processing progress stage is different. For example, the upper shuttle 233-1 holds the target substrate 10 before laser processing, and the lower shuttle 233-3 holds the target substrate 10 after laser processing. It is possible to transport the substrate 10 to be processed at different stages of processing at intervals in the vertical direction, and to suppress the congestion of the flow of the substrate 10 to be processed.
 搬送装置230は、上段シャトル233-1に取り付けられ、且つ上段シャトル233-1に保持されている被処理基板10の中心位置および結晶方位を検出する検出器234を有する。検出器234は、被処理基板10の結晶方位を表すノッチ14(図4参照)の位置を検出することで、被処理基板10の結晶方位を検出する。検出器234は、ノッチ14の位置を検出する代わりに、オリエンテーションフラットの位置を検出してもよい。 The transfer device 230 has a detector 234 that is attached to the upper shuttle 233-1 and detects the center position and crystal orientation of the substrate 10 to be processed held by the upper shuttle 233-1. The detector 234 detects the crystal orientation of the substrate to be processed 10 by detecting the position of the notch 14 (see FIG. 4) representing the crystal orientation of the substrate 10 to be processed. The detector 234 may detect the position of the orientation flat instead of detecting the position of the notch 14.
 検出器234は、例えば撮像素子を含み、上段シャトル233-1に保持されている被処理基板10の外周を撮像する。被処理基板10の外周の複数点を撮像するため、上段シャトル233-1の基板保持部は鉛直軸周りに回転する。検出器234は、撮像した画像の信号を制御装置400に送信する。制御装置400は、検出器234によって撮像した画像を画像処理することにより、上段シャトル233-1の基板保持部に固定された座標系での、被処理基板10の中心位置および結晶方位を求める。 The detector 234 includes an image sensor, for example, and images the outer periphery of the substrate 10 to be processed held by the upper shuttle 233-1. In order to image a plurality of points on the outer periphery of the substrate 10 to be processed, the substrate holder of the upper shuttle 233-1 rotates around the vertical axis. The detector 234 transmits a captured image signal to the control device 400. The control apparatus 400 obtains the center position and crystal orientation of the substrate 10 to be processed in the coordinate system fixed to the substrate holder of the upper shuttle 233-1 by performing image processing on the image captured by the detector 234.
 検出器234は、本実施形態では上段シャトル233-1のみに取り付けられるが、下段シャトル233-2のみに取り付けられてもよく、上段シャトル233-1と下段シャトル233-2の両方に取り付けられてもよい。いずれにしても、搬送装置230が搬送機能の他にアライメント機能を有するため、搬送装置230を多機能化することができ、第1処理ステーション200の設置面積を低減できる。 The detector 234 is attached only to the upper shuttle 233-1 in this embodiment, but may be attached only to the lower shuttle 233-2, and attached to both the upper shuttle 233-1 and the lower shuttle 233-2. Also good. In any case, since the transfer device 230 has an alignment function in addition to the transfer function, the transfer device 230 can be multi-functional and the installation area of the first processing station 200 can be reduced.
 第1処理ステーション200は、検出器234が取り付けられたシャトル233(例えば上段シャトル233-1)から被処理基板10を受け取り、受け取った被処理基板10をレーザー加工装置210に搬送する第1搬送アーム250を有する。第1搬送アーム250は、Y軸ガイド251に沿ってY軸方向に移動可能とされ、且つ、Z軸ガイド252に沿ってZ軸方向に移動可能とされる。尚、第1搬送アーム250は、X軸方向には移動不能とされるが、X軸方向にも移動可能とされてもよい。 The first processing station 200 receives the substrate to be processed 10 from the shuttle 233 (for example, the upper shuttle 233-1) to which the detector 234 is attached, and transfers the received substrate 10 to the laser processing apparatus 210. 250. The first transfer arm 250 can be moved in the Y-axis direction along the Y-axis guide 251, and can be moved in the Z-axis direction along the Z-axis guide 252. The first transfer arm 250 is not movable in the X-axis direction, but may be movable in the X-axis direction.
 第1搬送アーム250は、被処理基板10の第1主表面11を下に向けて、被処理基板10を上方から保持する。第1搬送アーム250は、被処理基板10の直径よりも大きい直径の円形の吸着面を有し、その吸着面に被処理基板10を吸着する。第1搬送アーム250は、被処理基板10を真空吸着する真空チャックであるが、被処理基板10を静電吸着する静電チャックであってもよい。 The first transfer arm 250 holds the substrate to be processed 10 from above with the first main surface 11 of the substrate to be processed 10 facing downward. The first transfer arm 250 has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10, and sucks the substrate to be processed 10 on the suction surface. The first transfer arm 250 is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
 第1搬送アーム250は、被処理基板10のレーザー加工の後に被処理基板10の薄板化が行われる場合(図7参照)に用いられる。この場合、詳しくは後述するが、搬入出ステーション100の搬送装置122が被処理基板10を上段シャトル233-1に搬入し、その後、第1搬送アーム250が上段シャトル233-1から被処理基板10を搬出する。 The first transfer arm 250 is used when the processing target substrate 10 is thinned after laser processing of the processing target substrate 10 (see FIG. 7). In this case, as will be described in detail later, the transfer device 122 of the loading / unloading station 100 loads the substrate 10 to be processed into the upper shuttle 233-1, and then the first transfer arm 250 moves from the upper shuttle 233-1 to the substrate 10 to be processed. Unload.
 上段シャトル233-1からの被処理基板10の搬出に、搬入出ステーション100の搬送装置122が用いられてもよいが、本実施形態では第1搬送アーム250が用いられる。本実施形態によれば、被処理基板10が上段シャトル233-1に搬入される経路と、被処理基板10が上段シャトル233-1から搬出される経路とが異なるため、被処理基板10の流れが渋滞することを抑制できる。 In order to carry out the substrate 10 to be processed from the upper shuttle 233-1, the transfer device 122 of the load / unload station 100 may be used, but in the present embodiment, the first transfer arm 250 is used. According to the present embodiment, the path through which the substrate 10 is carried into the upper shuttle 233-1 is different from the path through which the substrate 10 is carried out from the upper shuttle 233-1. Can suppress traffic jams.
 第1搬送アーム250は、レーザー加工ステージ211を移動させる移動機構214の鉛直上方において移動可能とされる。第1搬送アーム250とレーザー加工ステージ211の移動機構214とが鉛直方向に積層して配置されるため、第1搬送アーム250とレーザー加工ステージ211の移動機構214とが水平方向に並べて配置される場合に比べて、基板処理システム1の設置面積を低減できる。第1搬送アーム250は、鉛直方向視で、レーザー加工装置210のベースフレーム217からはみ出さないように、ベースフレーム217の外周縁の内側において移動する。 The first transfer arm 250 is movable vertically above the moving mechanism 214 that moves the laser processing stage 211. Since the first transfer arm 250 and the moving mechanism 214 of the laser processing stage 211 are stacked in the vertical direction, the first transfer arm 250 and the moving mechanism 214 of the laser processing stage 211 are arranged side by side in the horizontal direction. Compared to the case, the installation area of the substrate processing system 1 can be reduced. The first transfer arm 250 moves inside the outer peripheral edge of the base frame 217 so as not to protrude from the base frame 217 of the laser processing apparatus 210 when viewed in the vertical direction.
 第1処理ステーション200は、薄板化装置220から被処理基板10を受け取り、受け取った被処理基板10をレーザー加工装置210に搬送する第2搬送アーム255(図2参照)を有する。第2搬送アーム255は、X軸ガイド256に沿ってX軸方向に移動可能とされ、且つ、Z軸ガイド257に沿ってZ軸方向に移動可能とされる。尚、第2搬送アーム255は、X軸方向には移動不能とされるが、X軸方向にも移動可能とされてもよい。 The first processing station 200 has a second transfer arm 255 (see FIG. 2) that receives the substrate 10 to be processed from the thinning apparatus 220 and transfers the received substrate 10 to the laser processing apparatus 210. The second transfer arm 255 is movable along the X-axis guide 256 in the X-axis direction, and is movable along the Z-axis guide 257 in the Z-axis direction. Note that the second transfer arm 255 is not movable in the X-axis direction, but may be movable in the X-axis direction.
 第2搬送アーム255は、被処理基板10の第1主表面11を下に向けて、被処理基板10を上方から保持する。第2搬送アーム255は、被処理基板10の直径よりも大きい直径の円形の吸着面を有し、その吸着面に被処理基板10を吸着する。第2搬送アーム255は、被処理基板10を真空吸着する真空チャックであるが、被処理基板10を静電吸着する静電チャックであってもよい。 The second transfer arm 255 holds the substrate to be processed 10 from above with the first main surface 11 of the substrate to be processed 10 facing downward. The second transfer arm 255 has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10, and sucks the substrate to be processed 10 on the suction surface. The second transfer arm 255 is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed.
 第2搬送アーム255は、被処理基板10の薄板化の後に被処理基板10のレーザー加工が行われる場合(図9参照)に用いられる。この場合、詳しくは後述するが、第1処理ステーション200の搬送装置230が被処理基板10を薄板化装置220に搬入し、その後、第2搬送アーム255が薄板化装置220から被処理基板10を搬出する。 The second transfer arm 255 is used when laser processing of the substrate to be processed 10 is performed after the substrate 10 to be processed is thinned (see FIG. 9). In this case, as will be described in detail later, the transfer device 230 of the first processing station 200 carries the substrate 10 to be processed into the thinning device 220, and then the second transfer arm 255 removes the substrate 10 to be processed from the thinning device 220. Take it out.
 薄板化装置220からの被処理基板10の搬出に、第1処理ステーション200の搬送装置230が用いられてもよいが、本実施形態では第2搬送アーム255が用いられる。本実施形態によれば、被処理基板10が薄板化装置220に搬入される経路と、被処理基板10が薄板化装置220から搬出される経路とが異なるため、被処理基板10の流れが渋滞することを抑制できる。 In order to carry out the substrate 10 to be processed from the thinning apparatus 220, the transfer device 230 of the first processing station 200 may be used, but in this embodiment, the second transfer arm 255 is used. According to the present embodiment, since the path through which the substrate to be processed 10 is carried into the thinning apparatus 220 is different from the path through which the substrate to be processed 10 is carried out from the thinning apparatus 220, the flow of the substrate 10 to be processed is congested. Can be suppressed.
 基板処理システム1(図1参照)は、第1処理ステーション200によって処理された被処理基板10の処理を行う第2処理ステーション300を備える。第2処理ステーション300は、紫外線照射装置310と、マウント装置320と、剥離装置330と、ID貼付装置340と、搬送領域350とを備える。 The substrate processing system 1 (see FIG. 1) includes a second processing station 300 that processes the target substrate 10 processed by the first processing station 200. The second processing station 300 includes an ultraviolet irradiation device 310, a mounting device 320, a peeling device 330, an ID sticking device 340, and a transfer region 350.
 紫外線照射装置310は、第1処理ステーション200のY軸方向負側に配置され、薄板化装置220に隣接する。紫外線照射装置310は、被処理基板10を保護する保護テープ40に紫外線を照射する。保護テープ40の粘着剤を紫外線の照射によって硬化でき、保護テープ40の粘着力を低下できる。粘着力の低下後に、剥離操作によって簡単に保護テープ40を被処理基板10から剥離できる。 The ultraviolet irradiation device 310 is disposed on the Y axis direction negative side of the first processing station 200 and is adjacent to the thinning device 220. The ultraviolet irradiation device 310 irradiates the protective tape 40 that protects the substrate to be processed 10 with ultraviolet rays. The adhesive of the protective tape 40 can be cured by irradiation with ultraviolet rays, and the adhesive strength of the protective tape 40 can be reduced. After the adhesive force is reduced, the protective tape 40 can be easily peeled from the substrate to be processed 10 by a peeling operation.
 紫外線照射装置310は、被処理基板10の直径よりも長い棒状の紫外線ランプと、紫外線ランプの鉛直上方を通過する内部搬送アームとを有する。紫外線ランプは、X軸方向に平行とされる。内部搬送アームは、保護テープ40を下方に向けて、被処理基板10を上方から保持する。内部搬送アームは、被処理基板10の直径よりも大きい直径の円形の吸着面を有し、その吸着面に被処理基板10を吸着する。紫外線が照射された被処理基板10は、マウント装置320に搬送される。 The ultraviolet irradiation device 310 has a rod-shaped ultraviolet lamp longer than the diameter of the substrate to be processed 10 and an internal transfer arm that passes vertically above the ultraviolet lamp. The ultraviolet lamp is parallel to the X-axis direction. The internal transfer arm holds the substrate 10 to be processed from above with the protective tape 40 facing downward. The internal transfer arm has a circular suction surface having a diameter larger than the diameter of the substrate to be processed 10 and sucks the substrate to be processed 10 on the suction surface. The substrate to be processed 10 irradiated with the ultraviolet rays is transferred to the mount device 320.
 マウント装置320は、紫外線が照射された被処理基板10を、粘着テープ50を介してフレーム60に装着する。フレーム60の開口部に被処理基板10が配置され、フレーム60の上面および被処理基板10の研削された上面(第2主表面12)に粘着テープ50が貼合される。粘着テープ50は、被処理基板10を基準として、保護テープ40とは反対側に設けられる。 The mounting device 320 mounts the substrate to be processed 10 irradiated with ultraviolet rays on the frame 60 via the adhesive tape 50. The substrate to be processed 10 is disposed in the opening of the frame 60, and the adhesive tape 50 is bonded to the upper surface of the frame 60 and the ground upper surface (second main surface 12) of the substrate to be processed 10. The adhesive tape 50 is provided on the side opposite to the protective tape 40 with respect to the substrate 10 to be processed.
 マウント装置320は、被処理基板10を、粘着テープ50のみを介してフレーム60に装着してもよいが、本実施形態では予め積層された粘着テープ50およびDAF52を介してフレーム60に装着する。粘着テープ50を介してフレーム60に装着された被処理基板10は、上下反転されたうえで、剥離装置330に搬送される。 The mounting device 320 may attach the substrate 10 to be processed to the frame 60 only through the adhesive tape 50, but in this embodiment, the mounting device 320 attaches to the frame 60 via the adhesive tape 50 and the DAF 52 laminated in advance. The target substrate 10 mounted on the frame 60 via the adhesive tape 50 is turned upside down and then conveyed to the peeling device 330.
 剥離装置330は、粘着テープ50を介してフレーム60に装着された被処理基板10から、保護テープ40を剥離する。剥離装置330は、保護テープ40を、被処理基板10の一端側から他端側に向けて順次変形させながら、被処理基板10から剥離する。これにより、保護テープ40と被処理基板10とを円滑に剥離できる。また、保護テープ40と被処理基板10とを剥離する間、被処理基板10は平坦に保持される。保護テープ40が剥離された被処理基板10は、ID貼付装置340に搬送される。 The peeling device 330 peels the protective tape 40 from the substrate to be processed 10 attached to the frame 60 via the adhesive tape 50. The peeling device 330 peels the protective tape 40 from the target substrate 10 while sequentially deforming the protective tape 40 from one end side to the other end side of the target substrate 10. Thereby, the protective tape 40 and the to-be-processed substrate 10 can be peeled smoothly. Further, while the protective tape 40 and the substrate to be processed 10 are peeled off, the substrate to be processed 10 is held flat. The substrate to be processed 10 from which the protective tape 40 has been peeled off is conveyed to the ID sticking device 340.
 ID貼付装置340は、保護テープ40を剥離した被処理基板10の識別情報16(図4参照)を読み取り、読み取った識別情報16をラベル62(図4参照)に印刷し、印刷したラベル62をフレーム60に貼付する。被処理基板10に予め形成された識別情報16は、被処理基板10を識別する情報であって、数字や文字、記号、1次元コード、2次元コードなどで表される。被処理基板10に予め形成された識別情報16と、ラベル62に印刷する識別情報とは、図4に示すように同じ内容を異なる形式で表されてよい。 The ID sticking device 340 reads the identification information 16 (see FIG. 4) of the substrate 10 from which the protective tape 40 has been peeled off, prints the read identification information 16 on the label 62 (see FIG. 4), and prints the printed label 62. Affixed to the frame 60. The identification information 16 formed in advance on the substrate to be processed 10 is information for identifying the substrate to be processed 10 and is represented by numbers, characters, symbols, a one-dimensional code, a two-dimensional code, or the like. The identification information 16 formed in advance on the substrate 10 to be processed and the identification information to be printed on the label 62 may be expressed in different forms with the same contents as shown in FIG.
 搬送領域350(図1参照)は、紫外線照射装置310、マウント装置320、剥離装置330およびID貼付装置340に隣接する。紫外線照射装置310は、搬送領域350のY軸方向正側に配置される。マウント装置320は、搬送領域350のX軸方向正側に配置される。剥離装置330およびID貼付装置340は、搬送領域350のY軸方向負側に配置される。 The conveyance area 350 (see FIG. 1) is adjacent to the ultraviolet irradiation device 310, the mounting device 320, the peeling device 330, and the ID sticking device 340. The ultraviolet irradiation device 310 is disposed on the Y axis direction positive side of the transport region 350. The mounting device 320 is disposed on the X axis direction positive side of the transport region 350. The peeling device 330 and the ID sticking device 340 are arranged on the Y axis direction negative side of the transport region 350.
 搬送領域350は、搬入出ステーション100の搬送領域120に隣接する。搬入出ステーション100の搬送領域120は、第2処理ステーション300の搬送領域350のY軸方向正側に配置される。 The transfer area 350 is adjacent to the transfer area 120 of the loading / unloading station 100. The transfer area 120 of the carry-in / out station 100 is arranged on the Y axis direction positive side of the transfer area 350 of the second processing station 300.
 搬送領域350にはX軸方向に延伸するガイドレール351が設置され、ガイドレール351に沿って搬送装置352が移動する。搬送装置352は、X軸方向のみならず、Y軸方向にも移動可能とされる。尚、搬送装置352は、Z軸方向またはθ方向にも移動可能とされてもよい。 A guide rail 351 extending in the X-axis direction is installed in the transport area 350, and the transport device 352 moves along the guide rail 351. The transport device 352 can be moved not only in the X-axis direction but also in the Y-axis direction. Note that the transfer device 352 may be movable in the Z-axis direction or the θ direction.
 搬送装置352は、ID貼付装置340から被処理基板10を受け取り、受け取った被処理基板10を搬入出ステーション100に搬送する。尚、搬送装置352は、紫外線照射装置310、マウント装置320、剥離装置330およびID貼付装置340に対し、被処理基板10を受け渡すことも可能である。 The transfer device 352 receives the substrate 10 to be processed from the ID sticking device 340 and transfers the received substrate 10 to the loading / unloading station 100. The transfer device 352 can also deliver the substrate to be processed 10 to the ultraviolet irradiation device 310, the mounting device 320, the peeling device 330, and the ID sticking device 340.
 基板処理システム1(図1および図2参照)は、搬入出ステーション100の動作、第1処理ステーション200の動作、および第2処理ステーション300の動作を制御する制御装置400を備える。制御装置400は、例えばコンピュータで構成され、CPU(Central Processing Unit)401と、メモリなどの記憶媒体402と、入力インターフェース403と、出力インターフェース404とを有する。制御装置400は、記憶媒体402に記憶されたプログラムをCPU401に実行させることにより、各種の制御を行う。また、制御装置400は、入力インターフェース403で外部からの信号を受信し、出力インターフェース404で外部に信号を送信する。 The substrate processing system 1 (see FIGS. 1 and 2) includes a control device 400 that controls the operation of the loading / unloading station 100, the operation of the first processing station 200, and the operation of the second processing station 300. The control device 400 is configured by a computer, for example, and includes a CPU (Central Processing Unit) 401, a storage medium 402 such as a memory, an input interface 403, and an output interface 404. The control device 400 performs various controls by causing the CPU 401 to execute a program stored in the storage medium 402. In addition, the control device 400 receives a signal from the outside through the input interface 403 and transmits a signal to the outside through the output interface 404.
 制御装置400のプログラムは、情報記憶媒体に記憶され、情報記憶媒体からインストールされる。情報記憶媒体としては、例えば、ハードディスク(HD)、フレキシブルディスク(FD)、コンパクトディスク(CD)、マグネットオプティカルデスク(MO)、メモリーカードなどが挙げられる。尚、プログラムは、インターネットを介してサーバからダウンロードされ、インストールされてもよい。 The program of the control device 400 is stored in the information storage medium and installed from the information storage medium. Examples of the information storage medium include a hard disk (HD), a flexible disk (FD), a compact disk (CD), a magnetic optical desk (MO), and a memory card. The program may be downloaded from a server via the Internet and installed.
 図7は、第1実施形態に係る基板処理方法の工程を示すフローチャートであって、被処理基板のレーザー加工の後に被処理基板の薄板化が行われる場合のフローチャートである。図8は、図7の工程S114の後に続いて行われる工程の一例を示すフローチャートである。図7および図8に示す複数の工程は、制御装置400による制御下で実施される。尚、図7および図8に示す複数の工程の順序は特に限定されない。また、図7および図8に示す一部の工程は、実施されなくてもよい。 FIG. 7 is a flowchart showing the steps of the substrate processing method according to the first embodiment, and is a flowchart when the processing target substrate is thinned after laser processing of the processing target substrate. FIG. 8 is a flowchart showing an example of a process performed after the process S114 of FIG. 7 and 8 are performed under the control of the control device 400. The order of the plurality of steps shown in FIGS. 7 and 8 is not particularly limited. Moreover, some processes shown in FIGS. 7 and 8 may not be performed.
 基板処理方法は、第1保持具123が、カセット台110に載置されたカセット101から被処理基板10を取り出し、取り出した被処理基板10を第1処理ステーション200に搬送する工程S101を有する。上記工程S101では、第1保持具123は、被処理基板10を上段シャトル233-1に搬送する。上段シャトル233-1は、第1保持具123から被処理基板10を受け取り、受け取った被処理基板10を保持する。 The substrate processing method includes a step S <b> 101 in which the first holder 123 takes out the substrate 10 to be processed from the cassette 101 placed on the cassette stand 110 and conveys the extracted substrate 10 to the first processing station 200. In the step S101, the first holder 123 conveys the substrate 10 to be processed to the upper shuttle 233-1. The upper shuttle 233-1 receives the target substrate 10 from the first holder 123 and holds the received target substrate 10.
 基板処理方法は、上段シャトル233-1が被処理基板10を保持すると共に、検出器234が上段シャトル233-1で保持されている被処理基板10の中心位置および結晶方位を検出する工程S102を有する。検出器234が被処理基板10の中心位置及び結晶方位を検出する間、上段シャトル233-1はガイドレール232に沿ってX軸方向には移動しない。この間、上段シャトル233-1の基板保持部は、鉛直軸周りに回転する。 The substrate processing method includes step S102 in which the upper shuttle 233-1 holds the substrate to be processed 10 and the detector 234 detects the center position and crystal orientation of the substrate to be processed 10 held by the upper shuttle 233-1. Have. While the detector 234 detects the center position and crystal orientation of the substrate 10 to be processed, the upper shuttle 233-1 does not move along the guide rail 232 in the X-axis direction. During this time, the substrate holder of the upper shuttle 233-1 rotates around the vertical axis.
 基板処理方法は、第1搬送アーム250が、上段シャトル233-1から被処理基板10を受け取り、受け取った被処理基板10を上段シャトル233-1からレーザー加工装置210に搬送する工程S103を有する。 The substrate processing method includes step S103 in which the first transfer arm 250 receives the substrate 10 to be processed from the upper shuttle 233-1 and transfers the received substrate 10 to the laser processing apparatus 210 from the upper shuttle 233-1.
 基板処理方法は、レーザー加工装置210が、第1搬送アーム250から被処理基板10を受け取り、受け取った被処理基板10をレーザー加工ステージ211で保持する工程S104を有する。 The substrate processing method includes step S104 in which the laser processing apparatus 210 receives the substrate 10 to be processed from the first transfer arm 250 and holds the received substrate 10 to be processed by the laser processing stage 211.
 上記工程S104においてレーザー加工ステージ211に対する被処理基板10の結晶方位(つまりノッチ14の位置)が予め設定された方位になるように、上記工程S102の後であって上記工程S103の前に、上段シャトル233-1が被処理基板10を回転させる。また、上記工程S104においてレーザー加工ステージ211の中心位置と被処理基板10の中心位置とが合致するように、上記工程S103において、第1搬送アーム250が上段シャトル233-1から被処理基板10を受け取る。 In the step S104, the upper stage after the step S102 and before the step S103 so that the crystal orientation of the substrate 10 to be processed (that is, the position of the notch 14) with respect to the laser processing stage 211 becomes a preset orientation. The shuttle 233-1 rotates the substrate 10 to be processed. In step S103, the first transfer arm 250 moves the substrate 10 to be processed from the upper shuttle 233-1 so that the center position of the laser processing stage 211 and the center position of the substrate 10 to be processed match in step S104. receive.
 基板処理方法は、レーザー加工装置210が、被処理基板10のレーザー加工を行う工程S105を有する。上記工程S105では、レーザー加工ステージ211が被処理基板10を保持すると共に、レーザー加工ヘッド212が、被処理基板10を加工するレーザー光線LBを、レーザー加工ステージ211に保持されている被処理基板10に集光照射する。 The substrate processing method includes step S105 in which the laser processing apparatus 210 performs laser processing on the substrate 10 to be processed. In step S <b> 105, the laser processing stage 211 holds the target substrate 10, and the laser processing head 212 applies the laser beam LB for processing the target substrate 10 to the target substrate 10 held on the laser processing stage 211. Focus and irradiate.
 基板処理方法は、第2保持具124が、レーザー加工装置210から被処理基板10を受け取り、受け取った被処理基板10をレーザー加工装置210から下段シャトル233-2に搬送する工程S106を有する。 The substrate processing method includes step S106 in which the second holder 124 receives the substrate to be processed 10 from the laser processing apparatus 210 and conveys the received substrate 10 to be processed from the laser processing apparatus 210 to the lower shuttle 233-2.
 基板処理方法は、下段シャトル233-2が、第2保持具124から被処理基板10を受け取り、受け取った被処理基板10を薄板化装置220に搬送する工程S107を有する。 The substrate processing method includes step S107 in which the lower shuttle 233-2 receives the substrate 10 to be processed from the second holder 124 and transports the received substrate 10 to the thin plate apparatus 220.
 基板処理方法は、薄板化装置220の搬送ロボット227が、下段シャトル233-2から被処理基板10を受け取り、受け取った被処理基板10を回転チャック222に載せる工程S108を有する。 The substrate processing method includes step S108 in which the transfer robot 227 of the thinning apparatus 220 receives the substrate 10 to be processed from the lower shuttle 233-2 and places the received substrate 10 on the rotary chuck 222.
 基板処理方法は、薄板化装置220が、被処理基板10の薄板化を行う工程S109を有する。上記工程S109では、回転チャック222が被処理基板10を保持すると共に、回転砥石224が回転しながら下降して被処理基板10に接触し、回転チャック222と共に回転する被処理基板10を研削加工する。 The substrate processing method includes a step S109 in which the thin plate apparatus 220 thins the substrate 10 to be processed. In the step S109, the rotary chuck 222 holds the substrate 10 to be processed, and the rotating grindstone 224 descends while rotating to contact the substrate 10 to be processed, and the substrate 10 that rotates together with the rotary chuck 222 is ground. .
 基板処理方法は、薄板化装置220の搬送ロボット227が、回転チャック222から被処理基板10を受け取り、受け取った被処理基板10を下面洗浄ユニット228に搬送する工程S110を有する。 The substrate processing method includes step S110 in which the transfer robot 227 of the thinning apparatus 220 receives the substrate 10 to be processed from the rotary chuck 222 and transfers the received substrate 10 to the lower surface cleaning unit 228.
 基板処理方法は、下面洗浄ユニット228が、搬送ロボット227で保持されている被処理基板10の下面(第1主表面11)に貼合された保護テープ40を洗浄する工程S111を有する。 The substrate processing method includes a step S111 in which the lower surface cleaning unit 228 cleans the protective tape 40 bonded to the lower surface (first main surface 11) of the substrate to be processed 10 held by the transfer robot 227.
 基板処理方法は、搬送ロボット227が、被処理基板10を下面洗浄ユニット228から上面洗浄ユニット229に搬送する工程S112を有する。 The substrate processing method includes a step S112 in which the transfer robot 227 transfers the substrate 10 to be processed from the lower surface cleaning unit 228 to the upper surface cleaning unit 229.
 基板処理方法は、上面洗浄ユニット229が、搬送ロボット227から被処理基板10を受け取り、受け取った被処理基板10の研削された上面(第2主表面12)を洗浄する工程S113を有する。 The substrate processing method includes a step S113 in which the upper surface cleaning unit 229 receives the substrate 10 to be processed from the transfer robot 227 and cleans the ground upper surface (second main surface 12) of the received substrate 10 to be processed.
 基板処理方法は、紫外線照射装置310の内部搬送アームが、上面洗浄ユニット229から被処理基板10を受け取り、受け取った被処理基板10を紫外線照射装置310の内部に搬入する工程S114を有する。 The substrate processing method includes step S <b> 114 in which the internal transfer arm of the ultraviolet irradiation device 310 receives the substrate to be processed 10 from the upper surface cleaning unit 229 and carries the received substrate to be processed 10 into the ultraviolet irradiation device 310.
 基板処理方法は、紫外線照射装置310の紫外線ランプが、被処理基板10を保護する保護テープ40に紫外線を照射する工程S115を有する。 The substrate processing method includes a step S115 in which the ultraviolet lamp of the ultraviolet irradiation device 310 irradiates the protective tape 40 that protects the substrate to be processed 10 with ultraviolet rays.
 基板処理方法は、紫外線照射装置310の内部搬送アームが、被処理基板10を紫外線照射装置310からマウント装置320に搬送する工程S116を有する。 The substrate processing method includes a step S116 in which the internal transfer arm of the ultraviolet irradiation device 310 transfers the substrate 10 to be processed from the ultraviolet irradiation device 310 to the mount device 320.
 上記工程S114~S116において、被処理基板10の保護テープ40で保護された第1主表面11が下向きとされ、被処理基板10の薄板化装置220で研削された第2主表面12が上向きとされる。 In the above steps S114 to S116, the first main surface 11 protected by the protective tape 40 of the substrate to be processed 10 is directed downward, and the second main surface 12 ground by the thinning device 220 of the substrate to be processed 10 is upward. Is done.
 基板処理方法は、マウント装置320が、紫外線照射装置310の搬送アームから被処理基板10を受け取り、受け取った被処理基板10を、粘着テープ50を介してフレーム60に装着する工程S117を有する。フレーム60の開口部に被処理基板10が配置され、フレーム60の上面および被処理基板10の研削された上面(第2主表面12)に粘着テープ50が貼合される。 The substrate processing method includes a step S117 in which the mount device 320 receives the substrate 10 to be processed from the transfer arm of the ultraviolet irradiation device 310 and mounts the received substrate 10 to the frame 60 via the adhesive tape 50. The substrate to be processed 10 is disposed in the opening of the frame 60, and the adhesive tape 50 is bonded to the upper surface of the frame 60 and the ground upper surface (second main surface 12) of the substrate to be processed 10.
 マウント装置320は、被処理基板10を、粘着テープ50のみを介してフレーム60に装着してもよいが、本実施形態では予め積層された粘着テープ50およびDAF52を介してフレーム60に装着する。フレーム60に装着された被処理基板10は、上下反転されたうえで、剥離装置330に搬送される。 The mounting device 320 may attach the substrate 10 to be processed to the frame 60 only through the adhesive tape 50, but in this embodiment, the mounting device 320 attaches to the frame 60 via the adhesive tape 50 and the DAF 52 laminated in advance. The substrate 10 to be processed mounted on the frame 60 is turned upside down and then conveyed to the peeling device 330.
 基板処理方法は、剥離装置330が、被処理基板10から保護テープ40を剥離する工程S118を有する。不要になった保護テープ40を除去できる。剥離装置330において保護テープ40が剥離された被処理基板10は、ID貼付装置340に搬送される。 The substrate processing method includes a step S118 in which the peeling device 330 peels the protective tape 40 from the substrate 10 to be processed. The unnecessary protective tape 40 can be removed. The to-be-processed substrate 10 from which the protective tape 40 has been peeled off by the peeling device 330 is conveyed to the ID sticking device 340.
 基板処理方法は、ID貼付装置340が、被処理基板10に予め形成された識別情報16(図4参照)を読み取り、読み取った識別情報16をラベル62(図4参照)に印刷し、印刷したラベル62をフレーム60に貼付する工程S119を有する。 In the substrate processing method, the ID pasting apparatus 340 reads the identification information 16 (see FIG. 4) formed in advance on the substrate 10 to be processed, and prints the read identification information 16 on the label 62 (see FIG. 4). A step S119 for attaching the label 62 to the frame 60 is included.
 基板処理方法は、第2処理ステーション300の搬送装置352が、粘着テープ50を介してフレーム60に装着された被処理基板10を、ID貼付装置340から搬入出ステーション100に搬送する工程S120を有する。 The substrate processing method includes step S120 in which the transfer device 352 of the second processing station 300 transfers the substrate 10 to be processed mounted on the frame 60 via the adhesive tape 50 from the ID sticking device 340 to the carry-in / out station 100. .
 基板処理方法は、第3保持具125が、搬送装置352から、粘着テープ50を介してフレーム60に装着された被処理基板10を受け取り、受け取った被処理基板10をカセット台110に載置されたカセット102に収納する工程S121を有する。工程S121の後、今回の処理が終了する。 In the substrate processing method, the third holder 125 receives the substrate to be processed 10 mounted on the frame 60 from the transfer device 352 via the adhesive tape 50, and the received substrate to be processed 10 is placed on the cassette table 110. Step S121 for storing in the cassette 102. After step S121, the current process ends.
 図9は、第1実施形態に係る基板処理方法の工程を示すフローチャートであって、被処理基板の薄板化の後に被処理基板のレーザー加工が行われる場合のフローチャートである。図9に示す複数の工程は、制御装置400による制御下で実施される。尚、図9に示す複数の工程の順序は特に限定されない。また、図9に示す一部の工程は、実施されなくてもよい。 FIG. 9 is a flowchart showing the steps of the substrate processing method according to the first embodiment, and is a flowchart in the case where laser processing is performed on the substrate to be processed after the substrate to be processed is thinned. A plurality of steps shown in FIG. 9 are performed under the control of the control device 400. Note that the order of the plurality of steps shown in FIG. 9 is not particularly limited. In addition, some processes illustrated in FIG. 9 may not be performed.
 基板処理方法は、上記工程S101と同様に、第1保持具123が、カセット台110に載置されたカセット101から被処理基板10を取り出し、取り出した被処理基板10を第1処理ステーション200に搬送する工程S201を有する。上記工程S201では、第1保持具123は、被処理基板10を上段シャトル233-1に搬送する。上段シャトル233-1は、第1保持具123から被処理基板10を受け取り、受け取った被処理基板10を保持する。 In the substrate processing method, the first holder 123 takes out the substrate 10 to be processed from the cassette 101 placed on the cassette stand 110 and the extracted substrate 10 is transferred to the first processing station 200 in the same manner as in step S101. It has process S201 to convey. In the step S201, the first holder 123 conveys the substrate 10 to be processed to the upper shuttle 233-1. The upper shuttle 233-1 receives the substrate to be processed 10 from the first holder 123 and holds the received substrate 10 to be processed.
 基板処理方法は、上記工程S102と同様に、上段シャトル233-1が被処理基板10を保持すると共に、検出器234が上段シャトル233-1で保持されている被処理基板10の中心位置および結晶方位を検出する工程S202を有する。 In the substrate processing method, as in step S102, the upper shuttle 233-1 holds the substrate to be processed 10, and the center position of the substrate 10 to be processed and the crystal in which the detector 234 is held by the upper shuttle 233-1. It has process S202 which detects a direction.
 基板処理方法は、上段シャトル233-1が、被処理基板10を薄板化装置220に搬送する工程S203を有する。 The substrate processing method includes step S203 in which the upper shuttle 233-1 transports the substrate 10 to be processed to the thinning device 220.
 上記工程S202と上記工程S203とは、処理時間短縮のため、並行して行われてもよい。つまり、上段シャトル233-1は、被処理基板10を薄板化装置220に搬送しながら、被処理基板10の中心位置および結晶方位を検出してよい。 The step S202 and the step S203 may be performed in parallel to reduce the processing time. That is, the upper shuttle 233-1 may detect the center position and the crystal orientation of the substrate to be processed 10 while conveying the substrate to be processed 10 to the thinning device 220.
 基板処理方法は、薄板化装置220の搬送ロボット227が、上段シャトル233-1から被処理基板10を受け取り、受け取った被処理基板10を回転チャック222に搬送する工程S204を有する。 The substrate processing method includes step S204 in which the transfer robot 227 of the thinning apparatus 220 receives the substrate 10 to be processed from the upper shuttle 233-1 and transfers the received substrate 10 to the rotary chuck 222.
 基板処理方法は、薄板化装置220の回転チャック222が、薄板化装置220の搬送ロボット227から被処理基板10を受け取り、受け取った被処理基板10を保持する工程S205を有する。 The substrate processing method includes step S <b> 205 in which the rotating chuck 222 of the thinning apparatus 220 receives the target substrate 10 from the transfer robot 227 of the thinning apparatus 220 and holds the received target substrate 10.
 上記工程S205において回転チャック222に対する被処理基板10の結晶方位(つまりノッチ14の位置)が予め設定された方位になるように、上記工程S202の後であって上記工程S204の前に、上段シャトル233-1が被処理基板10を回転させる。また、上記工程S205において回転チャック222の中心位置と被処理基板10の中心位置とが合致するように、上記工程S204において薄板化装置220の搬送ロボット227が上段シャトル233-1から被処理基板10を受け取る。 In step S205, the upper shuttle is provided after step S202 and before step S204 so that the crystal orientation of the substrate 10 to be processed (that is, the position of the notch 14) with respect to the rotary chuck 222 becomes a preset orientation. 233-1 rotates the substrate 10 to be processed. Further, in step S204, the transfer robot 227 of the thinning apparatus 220 is moved from the upper shuttle 233-1 to the substrate 10 to be processed so that the center position of the rotary chuck 222 and the center position of the substrate 10 to be processed match in step S205. Receive.
 基板処理方法は、薄板化装置220が、被処理基板10の薄板化を行う工程S206を有する。上記工程S206では、回転チャック222が被処理基板10を保持すると共に、回転砥石224が回転しながら下降して被処理基板10に接触し、回転チャック222と共に回転する被処理基板10を研削加工する。 The substrate processing method includes a step S206 in which the thin plate apparatus 220 thins the substrate 10 to be processed. In the step S206, the rotating chuck 222 holds the substrate 10 to be processed, and the rotating grindstone 224 descends while rotating to contact the substrate 10 to be processed, and the substrate 10 that rotates together with the rotating chuck 222 is ground. .
 基板処理方法は、薄板化装置220の搬送ロボット227が、回転チャック222から被処理基板10を受け取り、受け取った被処理基板10を下面洗浄ユニット228に搬送する工程S207を有する。 The substrate processing method includes step S207 in which the transfer robot 227 of the thinning apparatus 220 receives the substrate 10 to be processed from the rotary chuck 222 and transfers the received substrate 10 to the lower surface cleaning unit 228.
 基板処理方法は、下面洗浄ユニット228が、搬送ロボット227で保持されている被処理基板10の下面(第1主表面11)に貼合された保護テープ40を洗浄する工程S208を有する。 The substrate processing method includes a step S208 in which the lower surface cleaning unit 228 cleans the protective tape 40 bonded to the lower surface (first main surface 11) of the substrate to be processed 10 held by the transfer robot 227.
 基板処理方法は、搬送ロボット227が、被処理基板10を下面洗浄ユニット228から上面洗浄ユニット229に搬送する工程S209を有する。 The substrate processing method includes step S209 in which the transfer robot 227 transfers the substrate 10 to be processed from the lower surface cleaning unit 228 to the upper surface cleaning unit 229.
 基板処理方法は、上面洗浄ユニット229が、搬送ロボット227から被処理基板10を受け取り、受け取った被処理基板10の研削された上面(第2主表面12)を洗浄する工程S210を有する。 The substrate processing method includes step S210 in which the upper surface cleaning unit 229 receives the substrate 10 to be processed from the transfer robot 227 and cleans the ground upper surface (second main surface 12) of the received substrate 10 to be processed.
 基板処理方法は、第2搬送アーム255が、上面洗浄ユニット229から被処理基板10を受け取り、受け取った被処理基板10をレーザー加工装置210に搬送する工程S211を有する。レーザー加工装置210は、第2搬送アーム255から被処理基板10を受け取り、受け取った被処理基板10をレーザー加工ステージ211で保持する。 The substrate processing method includes step S211 in which the second transfer arm 255 receives the substrate 10 to be processed from the upper surface cleaning unit 229 and transfers the received substrate 10 to the laser processing apparatus 210. The laser processing apparatus 210 receives the substrate to be processed 10 from the second transport arm 255 and holds the received substrate 10 to be processed on the laser processing stage 211.
 基板処理方法は、レーザー加工装置210が、被処理基板10のレーザー加工を行う工程S212を有する。上記工程S212では、レーザー加工ステージ211が被処理基板10を保持すると共に、レーザー加工ヘッド212が、被処理基板10を加工するレーザー光線LBを、レーザー加工ステージ211に保持されている被処理基板10に集光照射する。 The substrate processing method includes step S212 in which the laser processing apparatus 210 performs laser processing on the substrate 10 to be processed. In step S <b> 212, the laser processing stage 211 holds the target substrate 10, and the laser processing head 212 applies the laser beam LB for processing the target substrate 10 to the target substrate 10 held on the laser processing stage 211. Focus and irradiate.
 基板処理方法は、第2保持具124が、レーザー加工装置210から被処理基板10を受け取り、受け取った被処理基板10を第2処理ステーション300に搬送する工程S213を有する。 The substrate processing method includes a step S213 in which the second holder 124 receives the substrate 10 to be processed from the laser processing apparatus 210 and transports the received substrate 10 to the second processing station 300.
 基板処理方法は、搬送装置352が、第2保持具124から被処理基板10を受け取り、受け取った被処理基板10を紫外線照射装置310に搬送する工程S214を有する。上記工程S214では、紫外線照射装置310の内部搬送アームが、搬送装置352から被処理基板10を受け取る。 The substrate processing method includes step S214 in which the transfer device 352 receives the substrate 10 to be processed from the second holder 124 and transfers the received substrate 10 to the ultraviolet irradiation device 310. In step S <b> 214, the internal transfer arm of the ultraviolet irradiation device 310 receives the substrate to be processed 10 from the transfer device 352.
 基板処理方法は、上記工程S214の後に、図8に示す工程S115~S121を有する。工程S115~S121は、説明済みであるため、説明を省略する。工程S121の後、今回の処理が終了する。 The substrate processing method includes steps S115 to S121 shown in FIG. 8 after step S214. Since steps S115 to S121 have already been described, description thereof will be omitted. After step S121, the current process ends.
 [第2実施形態]
 図10は、第2実施形態に係る基板処理システムを示す平面図である。図11は、第2実施形態に係る基板処理システムを示す図であり、図10のXI-XI線に沿った断面図である。図10および図11において、X軸方向、Y軸方向、Z軸方向は互いに垂直な方向であり、X軸方向およびY軸方向は水平方向、Z軸方向は鉛直方向である。鉛直軸を回転中心とする回転方向をθ方向とも呼ぶ。
[Second Embodiment]
FIG. 10 is a plan view showing a substrate processing system according to the second embodiment. FIG. 11 is a view showing the substrate processing system according to the second embodiment, and is a cross-sectional view taken along the line XI-XI of FIG. 10 and 11, the X axis direction, the Y axis direction, and the Z axis direction are directions perpendicular to each other, the X axis direction and the Y axis direction are horizontal directions, and the Z axis direction is a vertical direction. The rotation direction with the vertical axis as the center of rotation is also called the θ direction.
 基板処理システム1Aは、被処理基板10のレーザー加工を行う。また、基板処理システム1Aは、被処理基板10の薄板化を行う。被処理基板10のレーザー加工と、被処理基板10の薄板化とは、どちらが先に行われてもよい。どちらが先に行われても、基板処理システム1Aは対応できるように構成される。 The substrate processing system 1A performs laser processing of the substrate 10 to be processed. In addition, the substrate processing system 1A thins the substrate 10 to be processed. Either laser processing of the substrate to be processed 10 or thinning of the substrate to be processed 10 may be performed first. Regardless of which is performed first, the substrate processing system 1A is configured to be able to cope with it.
 基板処理システム1Aは、被処理基板10のレーザー加工および被処理基板10の薄板化の前に、被処理基板10を補強すべく、被処理基板10と支持基板20とを接合することで重合基板30(図14参照)を作製する。被処理基板10の支持基板20と接合される接合面は、第1主表面11である。そのため、第1主表面11には、図3に示す保護テープ40が貼合されない。尚、被処理基板10は支持基板20と接合されなくてもよく、その場合、被処理基板10の第1主表面11には保護テープ40が貼合される。 The substrate processing system 1A joins the substrate to be processed 10 and the support substrate 20 to reinforce the substrate 10 to be processed before laser processing of the substrate 10 to be processed and thinning of the substrate 10 to be processed. 30 (see FIG. 14) is produced. A bonding surface bonded to the support substrate 20 of the substrate to be processed 10 is the first main surface 11. Therefore, the protective tape 40 shown in FIG. 3 is not bonded to the first main surface 11. In addition, the to-be-processed substrate 10 does not need to be joined with the support substrate 20, In that case, the protective tape 40 is bonded to the 1st main surface 11 of the to-be-processed substrate 10. FIG.
 基板処理システム1Aは、被処理基板10を収容するカセット101Aが搬入出される搬入出ステーション100Aを有する。搬入出ステーション100Aには、被処理基板10を収容するカセット101Aの他に、支持基板20を収容するカセット102A、重合基板30を収容するカセット103A、104Aが搬入出される。 The substrate processing system 1A includes a loading / unloading station 100A into which a cassette 101A that accommodates the substrate to be processed 10 is loaded / unloaded. In addition to the cassette 101A for accommodating the substrate 10 to be processed, the cassette 102A for accommodating the supporting substrate 20 and the cassettes 103A and 104A for accommodating the superposed substrate 30 are carried in and out of the loading / unloading station 100A.
 搬入出ステーション100Aは、被処理基板10を収容するカセット101Aが載置されるカセット台110Aを有する。カセット台110Aは、複数(例えば4つ)の載置板112Aを含む。複数の載置板112Aは、Y軸方向に間隔をおいて並ぶ。複数の載置板112Aには、複数のカセット101A、102A、103A、104Aが載置される。重合基板30は、良品と不良品とに識別され、良品用のカセット103Aと不良品用のカセット104Aとに分けて収容される。 The loading / unloading station 100 </ b> A includes a cassette table 110 </ b> A on which a cassette 101 </ b> A that accommodates the substrate 10 to be processed is placed. The cassette stand 110A includes a plurality of (for example, four) placement plates 112A. The plurality of placement plates 112A are arranged at intervals in the Y-axis direction. A plurality of cassettes 101A, 102A, 103A, and 104A are placed on the plurality of placement plates 112A. The superposed substrate 30 is identified as a non-defective product and a defective product, and is accommodated in a non-defective product cassette 103A and a defective product cassette 104A.
 搬入出ステーション100Aは、被処理基板10が搬送される搬送領域120Aを有する。搬送領域120Aは、カセット台110AのX軸方向正側に配置される。搬送領域120AにはY軸方向に延在するガイドレール121Aが設置され、ガイドレール121Aに沿って搬送装置122Aが移動する。 The loading / unloading station 100A has a transfer area 120A to which the substrate 10 to be processed is transferred. The transfer area 120A is arranged on the X axis direction positive side of the cassette stand 110A. A guide rail 121A extending in the Y-axis direction is installed in the transport region 120A, and the transport device 122A moves along the guide rail 121A.
 搬送装置122Aは、被処理基板10を保持する保持部として、第1保持具123Aを有する。本実施形態では被処理基板10が支持基板20と接合され、被処理基板10が補強されるため、搬送装置122Aは図1および図2に示す第2保持具124を有しない。尚、被処理基板10が支持基板20と接合されなくてもよく、その場合、搬送装置122Aは第2保持具124を有してもよい。また、本実施形態では基板処理システム1Aは図1に示す第2処理ステーション300を有しないため、搬送装置122Aは図1および図2に示す第3保持具125を有しない。尚、基板処理システム1Aが第2処理ステーション300を有してもよく、その場合、搬送装置122Aは第3保持具125を有してもよい。 The transfer device 122A includes a first holding tool 123A as a holding unit that holds the substrate 10 to be processed. In the present embodiment, since the substrate to be processed 10 is bonded to the support substrate 20 and the substrate to be processed 10 is reinforced, the transfer device 122A does not have the second holder 124 shown in FIGS. In addition, the to-be-processed substrate 10 does not need to be joined to the support substrate 20, and in that case, the transfer device 122 </ b> A may include the second holder 124. Further, in the present embodiment, the substrate processing system 1A does not include the second processing station 300 illustrated in FIG. 1, and thus the transfer device 122A does not include the third holder 125 illustrated in FIGS. The substrate processing system 1A may include the second processing station 300. In this case, the transfer device 122A may include the third holder 125.
 第1保持具123Aは、Y軸方向のみならず、X軸方向、Z軸方向およびθ方向にも移動可能とされる。第1保持具123Aは、カセット台110Aに載置されたカセット101Aから被処理基板10を取り出す。また、第1保持具123Aは、カセット台110Aに載置されたカセット102Aから支持基板20を取り出す。さらに、第1保持具123Aは、カセット台110Aに載置された良品用のカセット103Aまたは不良品用のカセット104Aに重合基板30を収納する。 The first holder 123A is movable not only in the Y-axis direction but also in the X-axis direction, the Z-axis direction, and the θ direction. The first holder 123A takes out the substrate 10 to be processed from the cassette 101A placed on the cassette base 110A. The first holder 123A takes out the support substrate 20 from the cassette 102A placed on the cassette table 110A. Furthermore, the first holder 123A stores the superposed substrate 30 in a non-defective cassette 103A or a defective cassette 104A placed on the cassette base 110A.
 第1保持具123Aは、複数のカセット101A、102A、103A、104Aのそれぞれの内部に挿入されやすいように、二股に分かれたフォーク形状に形成される。第1保持具123Aは、被処理基板10を上下反転させるべく、上下反転可能とされる。 The first holder 123A is formed in a fork shape that is divided into two forks so as to be easily inserted into each of the plurality of cassettes 101A, 102A, 103A, and 104A. The first holder 123A can be turned upside down to turn the substrate 10 to be turned upside down.
 基板処理システム1Aは、カセット101Aから取り出された被処理基板10の処理を行う第1処理ステーション200Aを備える。第1処理ステーション200Aは、被処理基板10のレーザー加工を行うレーザー加工装置210と、被処理基板10の薄板化を行う薄板化装置220とを有する。 The substrate processing system 1A includes a first processing station 200A that processes the substrate to be processed 10 taken out from the cassette 101A. The first processing station 200 </ b> A includes a laser processing apparatus 210 that performs laser processing of the substrate to be processed 10 and a thin plate forming apparatus 220 that thins the substrate to be processed 10.
 薄板化装置220と搬入出ステーション100Aとは、レーザー加工装置210を水平方向に挟み反対側に配置される。レーザー加工装置210のX軸方向正側に薄板化装置220が配置され、レーザー加工装置210のX軸方向負側に搬入出ステーション100Aが配置される。研削屑の発生する薄板化装置220と、搬入出ステーション100Aとの間には、研削屑の発生しないレーザー加工装置210が配置される。そのため、搬入出ステーション100Aを清浄に保つことができ、処理後の被処理基板10を清浄に保つことができる。 The thin plate apparatus 220 and the carry-in / out station 100A are disposed on the opposite sides with the laser processing apparatus 210 sandwiched in the horizontal direction. The thinning device 220 is arranged on the X axis direction positive side of the laser processing apparatus 210, and the loading / unloading station 100A is arranged on the X axis direction negative side of the laser processing apparatus 210. A laser processing device 210 that does not generate grinding waste is disposed between the thinning device 220 that generates grinding waste and the carry-in / out station 100A. Therefore, the loading / unloading station 100A can be kept clean, and the processed substrate 10 after processing can be kept clean.
 第1処理ステーション200Aは、搬入出ステーション100Aと薄板化装置220との間で被処理基板10を保持しながら移動し、搬入出ステーション100Aおよび薄板化装置220に対し被処理基板10を受け渡す搬送装置230Aを備える。搬入出ステーション100Aから搬送装置230Aに被処理基板10が受け渡されてもよいし、搬送装置230Aから搬入出ステーション100Aに被処理基板10が受け渡されてもよい。また、薄板化装置220から搬送装置230Aに被処理基板10が受け渡されてもよいし、搬送装置230Aから薄板化装置220に被処理基板10が受け渡されてもよい。 The first processing station 200 </ b> A moves while holding the substrate 10 to be processed between the loading / unloading station 100 </ b> A and the thinning device 220, and transfers the processing substrate 10 to the loading / unloading station 100 </ b> A and the thinning device 220. A device 230A is provided. The substrate 10 to be processed may be delivered from the carry-in / out station 100A to the transfer device 230A, or the substrate to be processed 10 may be delivered from the transfer device 230A to the carry-in / out station 100A. Further, the substrate to be processed 10 may be transferred from the thin plate apparatus 220 to the transfer apparatus 230A, or the substrate to be processed 10 may be transferred from the transfer apparatus 230A to the thin plate apparatus 220.
 搬送装置230Aは、レーザー加工が行われた後の被処理基板10を搬送してもよいし、レーザー加工が行われる前の被処理基板10を搬送してもよい。搬送装置230Aがレーザー加工装置210の外部で被処理基板10を搬送する間に、レーザー加工装置210が別の被処理基板10のレーザー加工を行うことができ、スループットを向上できる。搬送装置230Aは、支持基板20を搬送することも可能である。また、搬送装置230Aは、重合基板30を搬送することも可能である。 The transport device 230A may transport the substrate 10 to be processed after the laser processing is performed, or may transport the substrate 10 to be processed before the laser processing is performed. While the transport device 230A transports the substrate 10 to be processed outside the laser processing device 210, the laser processing device 210 can perform laser processing of another substrate 10 to be processed, and throughput can be improved. The transport device 230 </ b> A can transport the support substrate 20. Further, the transport device 230 </ b> A can transport the superposed substrate 30.
 搬送装置230Aは、レーザー加工装置210に水平方向に隣接する搬送領域231Aに設置されるガイドレール232Aに沿って移動する搬送アーム233Aを有する。搬送領域231Aには、レーザー加工装置210、薄板化装置220、および搬入出ステーション100Aの搬送領域120Aが隣接する。レーザー加工装置210は、搬送領域231AのY軸方向正側に配置される。薄板化装置220は、搬送領域231AのX軸方向正側に配置される。搬入出ステーション100Aの搬送領域120Aは、搬送領域231AのX軸方向負側に配置される。 The transfer device 230A includes a transfer arm 233A that moves along a guide rail 232A installed in a transfer region 231A that is adjacent to the laser processing device 210 in the horizontal direction. The transfer region 231A is adjacent to the laser processing device 210, the thinning device 220, and the transfer region 120A of the carry-in / out station 100A. The laser processing device 210 is disposed on the Y axis direction positive side of the transport region 231A. The thinning device 220 is disposed on the X axis direction positive side of the transport region 231A. The transfer area 120A of the carry-in / out station 100A is disposed on the X axis direction negative side of the transfer area 231A.
 ガイドレール232Aは、X軸方向に延伸する。搬送アーム233Aは、X軸方向のみならず、Y軸方向、Z軸方向およびθ方向にも移動可能とされる。搬送アーム233Aは、コスト削減のため、例えば、第1保持具123Aと同様に、二股に分かれたフォーク形状に形成される。 The guide rail 232A extends in the X-axis direction. The transfer arm 233A is movable not only in the X axis direction but also in the Y axis direction, the Z axis direction, and the θ direction. For example, the transfer arm 233A is formed in a fork shape that is divided into two forks, similarly to the first holder 123A, in order to reduce costs.
 搬送アーム233Aは、搬入出ステーション100Aおよび薄板化装置220のみならず、レーザー加工装置210に対し被処理基板10を受け渡すことが可能である。搬送アーム233Aは、レーザー加工装置210に対し支持基板20を受け渡すことも可能である。また、搬送アーム233Aは、レーザー加工装置210に対し重合基板30を受け渡すことも可能である。 The transfer arm 233 </ b> A can deliver the substrate 10 to be processed to the laser processing apparatus 210 as well as the carry-in / out station 100 </ b> A and the thinning apparatus 220. The transfer arm 233 </ b> A can also deliver the support substrate 20 to the laser processing apparatus 210. Further, the transfer arm 233 </ b> A can also deliver the superposed substrate 30 to the laser processing apparatus 210.
 第1処理ステーション200Aは、プリアライメント装置240を有する。プリアライメント装置240は、被処理基板10を保持するプリアライメントステージ241と、プリアライメントステージ241に保持されている被処理基板10の中心位置および結晶方位を検出する検出器242とを有する。検出器242は、被処理基板10の結晶方位を表すノッチ14(図4参照)の位置を検出することで、被処理基板10の結晶方位を検出する。検出器242は、ノッチ14の位置を検出する代わりに、オリエンテーションフラットの位置を検出してもよい。 The first processing station 200A has a pre-alignment device 240. The pre-alignment apparatus 240 includes a pre-alignment stage 241 that holds the target substrate 10 and a detector 242 that detects the center position and crystal orientation of the target substrate 10 held on the pre-alignment stage 241. The detector 242 detects the crystal orientation of the substrate to be processed 10 by detecting the position of the notch 14 (see FIG. 4) representing the crystal orientation of the substrate 10 to be processed. The detector 242 may detect the position of the orientation flat instead of detecting the position of the notch 14.
 プリアライメントステージ241は、被処理基板10の第2主表面12を上に向けて、被処理基板10を下方から保持する。プリアライメントステージ241は、被処理基板10の直径よりも大きい直径の円形の吸着面を有し、吸着面に被処理基板10を吸着する。プリアライメントステージ241は、被処理基板10を真空吸着する真空チャックであるが、被処理基板10を静電吸着する静電チャックであってもよい。プリアライメントステージ241は、予め支持基板20と接合された被処理基板10、つまり重合基板30を保持する。 The pre-alignment stage 241 holds the substrate to be processed 10 from below with the second main surface 12 of the substrate to be processed 10 facing upward. The pre-alignment stage 241 has a circular suction surface having a diameter larger than the diameter of the substrate 10 to be processed, and sucks the substrate 10 to be processed on the suction surface. The pre-alignment stage 241 is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed. The pre-alignment stage 241 holds the substrate 10 to be processed that is bonded to the support substrate 20 in advance, that is, the superposed substrate 30.
 検出器242は、例えば撮像素子を含み、プリアライメントステージ241に保持されている被処理基板10の外周を撮像する。被処理基板10の外周の複数点を撮像するため、プリアライメントステージ241は鉛直軸周りに回転する。検出器242は、撮像した画像の信号を制御装置400に送信する。制御装置400は、検出器242によって撮像した画像を画像処理することにより、プリアライメントステージ241に固定された座標系での、被処理基板10の中心位置および結晶方位を求める。 The detector 242 includes an image sensor, for example, and images the outer periphery of the substrate 10 to be processed held by the pre-alignment stage 241. In order to image a plurality of points on the outer periphery of the substrate 10 to be processed, the pre-alignment stage 241 rotates around the vertical axis. The detector 242 transmits a captured image signal to the control device 400. The control device 400 obtains the center position and crystal orientation of the substrate to be processed 10 in the coordinate system fixed to the pre-alignment stage 241 by performing image processing on the image captured by the detector 242.
 プリアライメント装置240は、レーザー加工装置210の天井フレーム219に固定される取付ベース243を有する。取付ベース243には、プリアライメントステージ241が回転自在に取り付けられる。また、取付ベース243には、検出器242を支持する支持柱が固定される。 The pre-alignment apparatus 240 has an attachment base 243 that is fixed to the ceiling frame 219 of the laser processing apparatus 210. A pre-alignment stage 241 is rotatably attached to the attachment base 243. In addition, a support column that supports the detector 242 is fixed to the mounting base 243.
 プリアライメント装置240は、レーザー加工装置210の上部に配置される。プリアライメント装置240とレーザー加工装置210とが鉛直方向に積層して配置されるため、プリアライメント装置240とレーザー加工装置210とが水平方向に並べて配置される場合に比べて、基板処理システム1Aの設置面積を低減できる。プリアライメント装置240は、鉛直方向視で、レーザー加工装置210のベースフレーム217からはみ出さないように、ベースフレーム217の外周縁の内側に配置される。 The pre-alignment apparatus 240 is arranged on the upper part of the laser processing apparatus 210. Since the pre-alignment apparatus 240 and the laser processing apparatus 210 are stacked in the vertical direction, the substrate processing system 1A can be compared with the case where the pre-alignment apparatus 240 and the laser processing apparatus 210 are arranged in the horizontal direction. The installation area can be reduced. The pre-alignment device 240 is disposed inside the outer peripheral edge of the base frame 217 so as not to protrude from the base frame 217 of the laser processing device 210 when viewed in the vertical direction.
 第1処理ステーション200Aは、プリアライメント装置240から被処理基板10を受け取り、受け取った被処理基板10をレーザー加工装置210に搬送する搬送アーム260を有する。搬送アーム260は、X軸ガイド261に沿ってX軸方向に移動可能とされ、且つ、Z軸ガイド262に沿ってZ軸方向に移動可能とされる。尚、搬送アーム260は、Y軸方向には移動不能とされるが、Y軸方向にも移動可能とされてもよい。 The first processing station 200A includes a transfer arm 260 that receives the substrate 10 to be processed from the pre-alignment apparatus 240 and transfers the received substrate 10 to the laser processing apparatus 210. The transfer arm 260 can be moved in the X-axis direction along the X-axis guide 261, and can be moved in the Z-axis direction along the Z-axis guide 262. The transport arm 260 is not movable in the Y-axis direction, but may be movable in the Y-axis direction.
 搬送アーム260は、被処理基板10の第1主表面11を下に向けて、被処理基板10を上方から保持する。搬送アーム260は、被処理基板10の直径よりも大きい直径の円形の吸着面を有し、その吸着面に被処理基板10を吸着する。搬送アーム260は、被処理基板10を真空吸着する真空チャックであるが、被処理基板10を静電吸着する静電チャックであってもよい。搬送アーム260は、予め支持基板20と接合された被処理基板10、つまり重合基板30を保持する。 The transfer arm 260 holds the target substrate 10 from above with the first main surface 11 of the target substrate 10 facing downward. The transfer arm 260 has a circular suction surface having a diameter larger than the diameter of the substrate 10 to be processed, and sucks the substrate 10 to be processed on the suction surface. The transfer arm 260 is a vacuum chuck that vacuum-sucks the substrate 10 to be processed, but may be an electrostatic chuck that electrostatically chucks the substrate 10 to be processed. The transfer arm 260 holds the substrate 10 to be processed, which is bonded to the support substrate 20 in advance, that is, the superposed substrate 30.
 搬送アーム260は、上述の如く、プリアライメント装置240からレーザー加工装置210に被処理基板10を搬送する。搬送アーム260は、被処理基板10のレーザー加工の後に被処理基板10の薄板化が行われる場合(図16参照)に用いられる。この場合、詳しくは後述するが、第1処理ステーション200Aの搬送装置230Aが重合基板30をプリアライメント装置240に搬入し、その後、搬送アーム260がプリアライメント装置240から重合基板30を搬出する。 The transfer arm 260 transfers the substrate 10 to be processed from the pre-alignment apparatus 240 to the laser processing apparatus 210 as described above. The transfer arm 260 is used when the processing target substrate 10 is thinned after laser processing of the processing target substrate 10 (see FIG. 16). In this case, as will be described in detail later, the transfer device 230A of the first processing station 200A loads the superposed substrate 30 into the pre-alignment device 240, and then the transfer arm 260 unloads the superposed substrate 30 from the pre-alignment device 240.
 プリアライメント装置240からの重合基板30の搬出に、第1処理ステーション200Aの搬送装置230Aが用いられてもよいが、本実施形態では搬送アーム260が用いられる。本実施形態によれば、重合基板30がプリアライメント装置240に搬入される経路と、重合基板30がプリアライメント装置240から搬出される経路とが異なるため、重合基板30の流れが渋滞することを抑制できる。 In order to carry out the superposed substrate 30 from the pre-alignment apparatus 240, the transfer apparatus 230A of the first processing station 200A may be used, but in this embodiment, the transfer arm 260 is used. According to this embodiment, since the route through which the superposed substrate 30 is carried into the pre-alignment apparatus 240 is different from the route through which the superposed substrate 30 is carried out from the pre-alignment device 240, the flow of the superposed substrate 30 is congested. Can be suppressed.
 尚、被処理基板10が予め支持基板20と接合されない場合も、同様の効果が得られる。この場合、搬入出ステーション100Aの搬送装置122Aが被処理基板10をプリアライメント装置240に搬入し、その後、搬送アーム260がプリアライメント装置240から被処理基板10を搬出する。従って、被処理基板10がプリアライメント装置240に搬入される経路と、被処理基板10がプリアライメント装置240から搬出される経路とが異なるため、被処理基板10の流れが渋滞することを抑制できる。 In addition, the same effect is acquired also when the to-be-processed substrate 10 is not joined with the support substrate 20 previously. In this case, the transfer device 122A of the loading / unloading station 100A loads the substrate 10 to be processed into the pre-alignment device 240, and then the transfer arm 260 unloads the substrate 10 to be processed from the pre-alignment device 240. Therefore, since the path through which the substrate to be processed 10 is carried into the pre-alignment apparatus 240 is different from the path through which the substrate to be processed 10 is carried out from the pre-alignment apparatus 240, it is possible to suppress the congestion of the flow of the substrate to be processed 10. .
 尚、搬送アーム260は、被処理基板10のレーザー加工の後に被処理基板10の薄板化が行われることなく被処理基板10が搬入出ステーション100Aに戻される場合に用いてもよい。この場合も、同様に、被処理基板10の流れが渋滞することを抑制できる。搬入出ステーション100Aの搬送装置122Aが被処理基板10をプリアライメント装置240に搬入し、その後、搬送アーム260がプリアライメント装置240から被処理基板10を搬出するためである。 The transfer arm 260 may be used when the substrate to be processed 10 is returned to the carry-in / out station 100A without being thinned after the laser processing of the substrate 10 to be processed. In this case as well, it is possible to suppress the flow of the substrate 10 to be jammed. This is because the transfer device 122A of the loading / unloading station 100A loads the substrate 10 to be processed into the pre-alignment device 240, and then the transfer arm 260 unloads the substrate 10 to be processed from the pre-alignment device 240.
 搬送アーム260は、レーザー加工ステージ211を移動させる移動機構214の鉛直上方において移動可能とされる。搬送アーム260とレーザー加工ステージ211の移動機構214とが鉛直方向に積層して配置されるため、搬送アーム260とレーザー加工ステージ211の移動機構214とが水平方向に並べて配置される場合に比べて、基板処理システム1Aの設置面積を低減できる。搬送アーム260は、鉛直方向視で、レーザー加工装置210のベースフレーム217からはみ出さないように、ベースフレーム217の外周縁の内側において移動する。 The transfer arm 260 is movable vertically above the moving mechanism 214 that moves the laser processing stage 211. Since the transfer arm 260 and the moving mechanism 214 of the laser processing stage 211 are stacked in the vertical direction, the transfer arm 260 and the moving mechanism 214 of the laser processing stage 211 are arranged side by side in the horizontal direction. The installation area of the substrate processing system 1A can be reduced. The transfer arm 260 moves inside the outer peripheral edge of the base frame 217 so as not to protrude from the base frame 217 of the laser processing apparatus 210 when viewed in the vertical direction.
 第1処理ステーション200Aは、支持基板20の被処理基板10と接合される接合面21に接着剤22を塗布する塗布装置270と、接着剤22を介して支持基板20と被処理基板10とを接合する接合装置280とを有する。尚、塗布装置270および接合装置280は任意の装置であって、第1処理ステーション200Aは塗布装置270および接合装置280を有しなくてもよい。 200 A of 1st process stations apply | coat the adhesive agent 22 to the joint surface 21 joined with the to-be-processed substrate 10 of the support substrate 20, and the support substrate 20 and the to-be-processed substrate 10 through the adhesive agent 22. And a joining device 280 for joining. The coating device 270 and the bonding device 280 are arbitrary devices, and the first processing station 200A may not include the coating device 270 and the bonding device 280.
 図12は、第2実施形態に係る塗布装置を示す図である。塗布装置270は、例えば、支持基板20の接合面21を上に向けて支持基板20を水平に保持するスピンチャック271と、スピンチャック271に保持されている支持基板20の接合面21に接着剤22を塗布する塗布ノズル272とを有する。 FIG. 12 is a view showing a coating apparatus according to the second embodiment. For example, the coating apparatus 270 has an adhesive on the spin chuck 271 that holds the support substrate 20 horizontally with the bonding surface 21 of the support substrate 20 facing upward, and the bonding surface 21 of the support substrate 20 held by the spin chuck 271. And an application nozzle 272 for applying 22.
 塗布装置270は、スピンチャック271を回転させることにより、支持基板20の接合面21に接着剤22を塗り広げる。その後、塗布装置270は、接着剤22を乾燥させる。支持基板20としては、ガラス基板が用いられる。ガラス基板の代わりに、半導体基板が用いられてもよい。接着剤22としては、例えば熱可塑性樹脂が用いられる。 The coating device 270 spreads the adhesive 22 on the bonding surface 21 of the support substrate 20 by rotating the spin chuck 271. Thereafter, the coating device 270 dries the adhesive 22. As the support substrate 20, a glass substrate is used. A semiconductor substrate may be used instead of the glass substrate. As the adhesive 22, for example, a thermoplastic resin is used.
 図13は、第2実施形態に係る接合装置の圧力容器の内部に圧縮空気を供給する前後の状態を示す断面図である。図13において、二点鎖線は圧力容器284の内部に圧縮空気を供給する前の状態を示し、実線は圧力容器284の内部に圧縮空気を供給した後の状態を示す。図14は、図13に実線で示す接合装置の密閉空間を減圧した状態の一例を示す断面図である。 FIG. 13 is a cross-sectional view showing a state before and after supplying compressed air to the inside of the pressure vessel of the joining device according to the second embodiment. In FIG. 13, a two-dot chain line indicates a state before the compressed air is supplied to the inside of the pressure vessel 284, and a solid line indicates a state after the compressed air is supplied to the inside of the pressure vessel 284. FIG. 14 is a cross-sectional view illustrating an example of a state in which the sealed space of the bonding apparatus indicated by the solid line in FIG. 13 is decompressed.
 接合装置280は、例えば、被処理基板10を水平に保持する上チャック281と、支持基板20を水平に保持する下チャック282とを有する。下チャック282は、支持基板20を加熱することで、接着剤22を加熱するヒータ283を内部に有する。接合装置280は、上チャック281の被処理基板10を吸着する吸着面を下に凸に変形させる圧縮空気が内部に供給される圧力容器284を有する。圧力容器284は、鉛直方向に伸縮自在とされ、例えば金属製のべローズにより構成される。 The bonding apparatus 280 includes, for example, an upper chuck 281 that holds the substrate 10 to be processed horizontally and a lower chuck 282 that holds the support substrate 20 horizontally. The lower chuck 282 includes a heater 283 for heating the adhesive 22 by heating the support substrate 20. The bonding apparatus 280 includes a pressure vessel 284 that is supplied with compressed air that deforms the suction surface of the upper chuck 281 that sucks the target substrate 10 into a convex shape. The pressure vessel 284 can be expanded and contracted in the vertical direction, and is made of, for example, a metal bellows.
 先ず、接合装置280は、図13に示すように、上チャック281を下降し、上チャック281を下チャック282に当接させ、上チャック281と下チャック282との間に密閉空間285を形成する。続いて、接合装置280は、圧力容器284の内部に圧縮空気を供給することにより上チャック281の被処理基板10を吸着する吸着面を下に凸変形させる。これにより、被処理基板10の中心部と、支持基板20の中心部とが接着剤22を介して接合される。 First, as shown in FIG. 13, the bonding apparatus 280 lowers the upper chuck 281, brings the upper chuck 281 into contact with the lower chuck 282, and forms a sealed space 285 between the upper chuck 281 and the lower chuck 282. . Subsequently, the bonding apparatus 280 deforms the suction surface of the upper chuck 281 that sucks the substrate 10 to be processed downward by supplying compressed air into the pressure vessel 284. Thereby, the center part of the to-be-processed substrate 10 and the center part of the support substrate 20 are joined via the adhesive agent 22.
 次に、接合装置280は、空気の噛み込みを防止すべく、密閉空間285を減圧する。密閉空間285と上チャック281の吸引孔との差圧が小さくなるため、上チャック281が被処理基板10を真空吸着できなくなり、被処理基板10が図13に実線で示す下に凸の状態から図14に示す平坦な状態に戻る。このとき、被処理基板10と支持基板20とが、被処理基板10の中心部から外周部に向けて徐々に接合される。 Next, the joining device 280 depressurizes the sealed space 285 in order to prevent air from being caught. Since the differential pressure between the sealed space 285 and the suction hole of the upper chuck 281 is reduced, the upper chuck 281 cannot vacuum-treat the substrate 10 to be processed, and the substrate 10 to be processed is protruded from the bottom as shown by a solid line in FIG. It returns to the flat state shown in FIG. At this time, the substrate to be processed 10 and the support substrate 20 are gradually joined from the center of the substrate to be processed 10 toward the outer periphery.
 尚、塗布装置270は、被処理基板10の支持基板20と接合される接合面に接着剤22を塗布してもよい。被処理基板10の支持基板20と接合される接合面は、予めデバイスが形成された第1主表面11である。 In addition, the coating device 270 may apply the adhesive 22 to the bonding surface to be bonded to the support substrate 20 of the substrate 10 to be processed. The bonding surface bonded to the support substrate 20 of the substrate to be processed 10 is the first main surface 11 on which a device has been formed in advance.
 塗布装置270および接合装置280は、それぞれ、搬送領域231Aに隣接する(図10参照)。塗布装置270および接合装置280は、例えば、搬送領域231AのY軸方向負側に配置される。搬送装置230Aは、塗布装置270に対し支持基板20(または被処理基板10)を受け渡す。また、搬送装置230Aは、接合装置280に対し被処理基板10および支持基板20を受け渡す。搬送装置230Aの仕事量を増やし、搬送装置230Aの稼働率を改善できる。 The coating device 270 and the joining device 280 are adjacent to the transport area 231A, respectively (see FIG. 10). The coating device 270 and the joining device 280 are disposed, for example, on the Y axis direction negative side of the transport region 231A. The transport device 230A delivers the support substrate 20 (or the substrate to be processed 10) to the coating device 270. Further, the transfer device 230 </ b> A delivers the target substrate 10 and the support substrate 20 to the bonding device 280. The work amount of the transfer device 230A can be increased, and the operating rate of the transfer device 230A can be improved.
 基板処理システム1A(図10および図11参照)は、図1に示す第2処理ステーション300を備えないが、第2処理ステーション300を備えてもよい。基板処理システム1Aは、制御装置400を備える。 The substrate processing system 1A (see FIGS. 10 and 11) does not include the second processing station 300 illustrated in FIG. 1, but may include the second processing station 300. The substrate processing system 1A includes a control device 400.
 図15は、第2実施形態に係る基板処理方法を示すフローチャートである。図16は、被処理基板のレーザー加工の後に被処理基板の薄板化が行われる場合に、図15の工程S309の後に続いて行われる工程の一例を示すフローチャートである。図15および図16に示す複数の工程は、制御装置400による制御下で実施される。尚、図15および図16に示す複数の工程の順序は特に限定されない。また、図15および図16に示す一部の工程は、実施されなくてもよい。 FIG. 15 is a flowchart showing a substrate processing method according to the second embodiment. FIG. 16 is a flowchart illustrating an example of a process performed subsequent to the process S309 in FIG. 15 when the process target substrate is thinned after the laser processing of the process target substrate. The plurality of steps shown in FIGS. 15 and 16 are performed under the control of the control device 400. The order of the plurality of steps shown in FIGS. 15 and 16 is not particularly limited. Moreover, some processes shown in FIGS. 15 and 16 may not be performed.
 基板処理方法は、第1保持具123Aが、カセット台110Aに載置されたカセット101Aから被処理基板10を取り出し、取り出した被処理基板10を第1処理ステーション200Aに搬送する工程S301を有する。基板処理方法は、搬送アーム233Aが、第1保持具123Aから被処理基板10を受け取り、受け取った被処理基板10を接合装置280に搬送する工程S302を有する。これらの工程S301、S302と並行して、下記工程S303~S306が行われる。尚、下記工程S303~S306は、下記工程S307の開始までに行われればよく、上記工程S301、S302と並行して行われなくてもよい。 The substrate processing method includes a step S301 in which the first holder 123A takes out the substrate 10 to be processed from the cassette 101A placed on the cassette stand 110A and transports the taken out substrate 10 to the first processing station 200A. The substrate processing method includes step S302 in which the transfer arm 233A receives the substrate 10 to be processed from the first holder 123A and transfers the received substrate 10 to the bonding apparatus 280. In parallel with these steps S301 and S302, the following steps S303 to S306 are performed. The following steps S303 to S306 may be performed by the start of the following step S307, and may not be performed in parallel with the above steps S301 and S302.
 基板処理方法は、第1保持具123Aが、カセット台110Aに載置されたカセット102Aから支持基板20を取り出し、取り出した支持基板20を第1処理ステーション200Aに搬送する工程S303を有する。基板処理方法は、搬送アーム233Aが、第1保持具123Aから支持基板20を受け取り、受け取った支持基板20を塗布装置270に搬送する工程S304を有する。基板処理方法は、塗布装置270が、支持基板20の被処理基板10と接合される接合面21に接着剤22を塗布する工程S305を有する。基板処理方法は、搬送アーム233Aが、塗布装置270から支持基板20を受け取り、受け取った支持基板20を接合装置280に搬送する工程S306を有する。 The substrate processing method includes a step S303 in which the first holder 123A takes out the support substrate 20 from the cassette 102A placed on the cassette stand 110A and transports the taken out support substrate 20 to the first processing station 200A. The substrate processing method includes step S304 in which the transport arm 233A receives the support substrate 20 from the first holder 123A and transports the received support substrate 20 to the coating apparatus 270. The substrate processing method includes a step S305 in which the coating apparatus 270 applies the adhesive 22 to the bonding surface 21 bonded to the target substrate 10 of the support substrate 20. The substrate processing method includes step S306 in which the transport arm 233A receives the support substrate 20 from the coating apparatus 270 and transports the received support substrate 20 to the bonding apparatus 280.
 尚、上記工程S302において搬送アーム233Aは被処理基板10を塗布装置270に搬送してもよく、この場合、上記工程S304において搬送アーム233Aは支持基板20を接合装置280に搬送する。この場合、基板処理方法は、上記工程S305の代わりに、塗布装置270が、被処理基板10の支持基板20と接合される接合面に接着剤22を塗布する工程を有する。また、この場合、基板処理方法は、上記工程S306の代わりに、搬送アーム233Aが、塗布装置270から被処理基板10を受け取り、受け取った被処理基板10を接合装置280に搬送する工程を有する。 In step S302, the transfer arm 233A may transfer the substrate to be processed 10 to the coating apparatus 270. In this case, the transfer arm 233A transfers the support substrate 20 to the bonding apparatus 280 in step S304. In this case, the substrate processing method includes a step in which the coating apparatus 270 applies the adhesive 22 to the bonding surface to be bonded to the support substrate 20 of the substrate to be processed 10 instead of the step S305. In this case, the substrate processing method includes a step in which the transfer arm 233A receives the substrate to be processed 10 from the coating apparatus 270 and transfers the received substrate to be processed 10 to the bonding apparatus 280 instead of the step S306.
 基板処理方法は、接合装置280が、接着剤22を介して支持基板20と被処理基板10とを接合することにより重合基板30を作製する工程S307を有する。上記工程S307以降の下記工程S308~S317において、被処理基板10は、支持基板20と接合されており、支持基板20によって補強されている。そのため、被処理基板10の破損を防止できる。 The substrate processing method includes step S307 in which the bonding apparatus 280 bonds the support substrate 20 and the substrate to be processed 10 via the adhesive 22 to produce the superposed substrate 30. In the following steps S308 to S317 after step S307, the substrate to be processed 10 is bonded to the support substrate 20 and is reinforced by the support substrate 20. Therefore, damage to the substrate 10 to be processed can be prevented.
 基板処理方法は、搬送アーム233Aが、接合装置280から重合基板30を受け取り、受け取った重合基板30をプリアライメント装置240に搬送する工程S308を有する。プリアライメント装置240は、搬送アーム233Aから重合基板30を受け取り、受け取った重合基板30をプリアライメントステージ241で保持する。 The substrate processing method includes step S308 in which the transfer arm 233A receives the overlapped substrate 30 from the bonding apparatus 280 and transfers the received overlapped substrate 30 to the pre-alignment apparatus 240. The pre-alignment apparatus 240 receives the superposed substrate 30 from the transfer arm 233A, and holds the superposed substrate 30 received by the pre-alignment stage 241.
 基板処理方法は、プリアライメントステージ241が重合基板30を保持すると共に、検出器242がプリアライメントステージ241で保持されている被処理基板10の中心位置および結晶方位を検出する工程S309を有する。 The substrate processing method includes step S309 in which the pre-alignment stage 241 holds the superposed substrate 30 and the detector 242 detects the center position and crystal orientation of the substrate to be processed 10 held by the pre-alignment stage 241.
 基板処理方法は、搬送アーム260が、プリアライメント装置240から重合基板30を受け取り、受け取った重合基板30をレーザー加工装置210に搬送する工程S310を有する。 The substrate processing method includes a step S310 in which the transfer arm 260 receives the overlapped substrate 30 from the pre-alignment apparatus 240 and transfers the received overlapped substrate 30 to the laser processing apparatus 210.
 基板処理方法は、レーザー加工装置210が、搬送アーム260から重合基板30を受け取り、受け取った重合基板30をレーザー加工ステージ211で保持する工程S311を有する。 The substrate processing method includes step S311 in which the laser processing apparatus 210 receives the superposed substrate 30 from the transfer arm 260 and holds the received superposed substrate 30 on the laser processing stage 211.
 上記工程S311においてレーザー加工ステージ211に対する被処理基板10の結晶方位が予め設定された方位になるように、上記工程S309の後であって上記工程S310の前に、プリアライメント装置240が重合基板30を回転させる。また、上記工程S311においてレーザー加工ステージ211の中心位置と被処理基板10の中心位置とが合致するように、上記工程S310において搬送アーム260がプリアライメントステージ241から重合基板30を受け取る。 In step S311, the pre-alignment apparatus 240 is arranged after the step S309 and before the step S310 so that the crystal orientation of the substrate 10 to be processed with respect to the laser processing stage 211 is set in advance. Rotate. In step S <b> 311, the transfer arm 260 receives the superposed substrate 30 from the pre-alignment stage 241 so that the center position of the laser processing stage 211 matches the center position of the substrate 10 to be processed in step S <b> 311.
 基板処理方法は、レーザー加工装置210が、被処理基板10のレーザー加工を行う工程S312を有する。上記工程S312では、レーザー加工ステージ211が重合基板30を保持すると共に、レーザー加工ヘッド212が、被処理基板10を加工するレーザー光線LBを、レーザー加工ステージ211に保持されている被処理基板10に集光照射する。 The substrate processing method includes step S312 in which the laser processing apparatus 210 performs laser processing on the substrate 10 to be processed. In step S <b> 312, the laser processing stage 211 holds the superposed substrate 30, and the laser processing head 212 collects the laser beam LB for processing the target substrate 10 on the target substrate 10 held by the laser processing stage 211. Irradiate with light.
 基板処理方法は、搬送アーム233Aが、レーザー加工装置210から重合基板30を受け取り、受け取った重合基板30を薄板化装置220に搬送する工程S313を有する。 The substrate processing method includes step S313 in which the transfer arm 233A receives the overlapped substrate 30 from the laser processing apparatus 210 and transfers the received overlapped substrate 30 to the thinning apparatus 220.
 基板処理方法は、薄板化装置220が重合基板30を受け取り、受け取った重合基板30を回転チャック222に保持する工程S314を有する。 The substrate processing method includes a step S314 in which the thinning apparatus 220 receives the superposed substrate 30 and holds the superposed substrate 30 on the rotary chuck 222.
 基板処理方法は、薄板化装置220が、被処理基板10の薄板化を行う工程S315を有する。上記工程S315では、回転チャック222が重合基板30を保持すると共に、回転砥石224が回転しながら下降して被処理基板10に接触し、回転チャック222と共に回転する被処理基板10を研削加工する。 The substrate processing method includes a step S315 in which the thinning apparatus 220 thins the substrate 10 to be processed. In the step S315, the rotating chuck 222 holds the superposed substrate 30, and the rotating grindstone 224 descends while rotating to contact the substrate 10 to be processed, and the substrate 10 that rotates together with the rotating chuck 222 is ground.
 基板処理方法は、搬送アーム233Aが、薄板化装置220から重合基板30を受け取り、受け取った重合基板30を搬入出ステーション100Aに搬送する工程S316を有する。 The substrate processing method includes step S316 in which the transfer arm 233A receives the superposed substrate 30 from the thinning device 220 and transports the received superposed substrate 30 to the carry-in / out station 100A.
 基板処理方法は、第1保持具123Aが、搬送アーム233Aから重合基板30を受け取り、受け取った重合基板30をカセット台110Aに載置されたカセット103Aまたはカセット104Aに収納する工程S317を有する。工程S317の後、今回の処理が終了する。 The substrate processing method includes step S317 in which the first holder 123A receives the superposed substrate 30 from the transfer arm 233A and stores the received superposed substrate 30 in the cassette 103A or the cassette 104A placed on the cassette base 110A. After step S317, the current process ends.
 図17は、被処理基板の薄板化の後に被処理基板のレーザー加工が行われる場合に、図15の工程S309の後に続いて行われる工程の一例を示すフローチャートである。図17に示す複数の工程は、制御装置400による制御下で実施される。尚、図17に示す複数の工程の順序は特に限定されない。また、図17に示す一部の工程は、実施されなくてもよい。 FIG. 17 is a flowchart illustrating an example of a process performed subsequent to step S309 in FIG. 15 when laser processing of the substrate to be processed is performed after thinning the substrate to be processed. A plurality of steps shown in FIG. 17 are performed under the control of the control device 400. Note that the order of the plurality of steps shown in FIG. 17 is not particularly limited. Moreover, some processes shown in FIG. 17 may not be performed.
 基板処理方法は、搬送アーム233Aが、プリアライメント装置240から重合基板30を受け取り、受け取った重合基板30を薄板化装置220に搬送する工程S401を有する。 The substrate processing method includes step S401 in which the transfer arm 233A receives the overlapped substrate 30 from the pre-alignment apparatus 240 and transfers the received overlapped substrate 30 to the thinning device 220.
 基板処理方法は、薄板化装置220が重合基板30を受け取り、受け取った重合基板30を回転チャック222に保持する工程S402を有する。 The substrate processing method includes a step S402 in which the thinning device 220 receives the superposed substrate 30 and holds the superposed substrate 30 on the rotary chuck 222.
 上記工程S402において回転チャック222に対する被処理基板10の結晶方位が予め設定された方位になるように、上記工程S309の後であって上記工程S401の前に、プリアライメント装置240が重合基板30を回転させる。また、上記工程S402において回転チャック222の中心位置と被処理基板10の中心位置とが合致するように、上記工程S401において搬送アーム233Aがプリアライメントステージ241から重合基板30を受け取る。 After the step S309 and before the step S401, the pre-alignment apparatus 240 moves the superposed substrate 30 so that the crystal orientation of the substrate 10 to be processed with respect to the rotary chuck 222 in the step S402 becomes a preset orientation. Rotate. In step S401, the transfer arm 233A receives the superposed substrate 30 from the pre-alignment stage 241 so that the center position of the rotary chuck 222 matches the center position of the substrate 10 to be processed in step S402.
 基板処理方法は、薄板化装置220が、被処理基板10の薄板化を行う工程S403を有する。上記工程S403では、回転チャック222が重合基板30を保持すると共に、回転砥石224が回転しながら下降して被処理基板10に接触し、回転チャック222と共に回転する被処理基板10を研削加工する。 The substrate processing method includes step S403 in which the thin plate apparatus 220 thins the substrate 10 to be processed. In step S <b> 403, the rotating chuck 222 holds the superposed substrate 30, and the rotating grindstone 224 descends while rotating to contact the substrate 10 to be processed, and the substrate 10 that rotates together with the rotating chuck 222 is ground.
 基板処理方法は、搬送アーム233Aが、薄板化装置220から重合基板30を受け取り、受け取った重合基板30をレーザー加工装置210に搬送する工程S404を有する。 The substrate processing method includes a step S404 in which the transfer arm 233A receives the overlapped substrate 30 from the thinning device 220 and transfers the received overlapped substrate 30 to the laser processing apparatus 210.
 基板処理方法は、レーザー加工装置210が、搬送アーム233Aから重合基板30を受け取り、受け取った重合基板30をレーザー加工ステージ211で保持する工程S405を有する。 The substrate processing method includes step S405 in which the laser processing apparatus 210 receives the superposed substrate 30 from the transfer arm 233A and holds the received superposed substrate 30 on the laser processing stage 211.
 基板処理方法は、レーザー加工装置210が、被処理基板10のレーザー加工を行う工程S406を有する。上記工程S406では、レーザー加工ステージ211が重合基板30を保持すると共に、レーザー加工ヘッド212が、被処理基板10を加工するレーザー光線LBを、レーザー加工ステージ211に保持されている被処理基板10に集光照射する。 The substrate processing method includes step S406 in which the laser processing apparatus 210 performs laser processing on the substrate 10 to be processed. In step S <b> 406, the laser processing stage 211 holds the superposed substrate 30, and the laser processing head 212 collects the laser beam LB for processing the target substrate 10 on the target substrate 10 held by the laser processing stage 211. Irradiate with light.
 基板処理方法は、搬送アーム233Aが、レーザー加工装置210から重合基板30を受け取り、受け取った重合基板30を搬入出ステーション100Aに搬送する工程S407を有する。 The substrate processing method includes step S407 in which the transfer arm 233A receives the overlapped substrate 30 from the laser processing apparatus 210 and transfers the received overlapped substrate 30 to the carry-in / out station 100A.
 基板処理方法は、第1保持具123Aが、搬送アーム233Aから重合基板30を受け取り、受け取った重合基板30をカセット台110Aに載置されたカセット103Aまたはカセット104Aに収納する工程S408を有する。工程S408の後、今回の処理が終了する。 The substrate processing method includes step S408 in which the first holder 123A receives the overlapped substrate 30 from the transfer arm 233A and stores the received overlapped substrate 30 in the cassette 103A or the cassette 104A placed on the cassette stand 110A. After step S408, the current process ends.
 尚、上記工程S407およびS408の代わりに、搬入出ステーション100Aの搬送装置122Aが、レーザー加工装置210から重合基板30を受け取り、受け取った重合基板30をカセット台110Aに載置されたカセット103Aまたは104Aに収納する工程が行われてもよい。 Instead of the above steps S407 and S408, the transfer device 122A of the carry-in / out station 100A receives the superposed substrate 30 from the laser processing device 210, and the cassette 103A or 104A on which the superposed substrate 30 is placed on the cassette stand 110A. The process of storing in may be performed.
 以上、本開示に係る基板処理システムおよび基板処理方法の実施形態について説明したが、本開示は上記実施形態などに限定されない。特許請求の範囲に記載された範疇内において、各種の変更、修正、置換、付加、削除、および組合わせが可能である。それらについても当然に本開示の技術的範囲に属する。 As mentioned above, although embodiment of the substrate processing system and substrate processing method concerning this indication was described, this indication is not limited to the above-mentioned embodiment etc. Various changes, modifications, substitutions, additions, deletions, and combinations can be made within the scope of the claims. Of course, these also belong to the technical scope of the present disclosure.
 上記第1実施形態の基板処理システム1は、塗布装置270および接合装置280を有しないが、塗布装置270および接合装置280を有してもよい。 The substrate processing system 1 of the first embodiment does not include the coating device 270 and the bonding device 280, but may include the coating device 270 and the bonding device 280.
 上記第1実施形態の基板処理システム1は、被処理基板10のレーザー加工と、被処理基板10の薄板化とのどちらが先に行われる場合にも対応できるように構成されるが、いずれか一方が先に行われる場合のみに対応できるように構成されてもよい。例えば基板処理システム1は、第1搬送アーム250および第2搬送アーム255のいずれか一方のみを有してもよい。 The substrate processing system 1 of the first embodiment is configured so as to be able to cope with either laser processing of the substrate 10 to be processed and thinning of the substrate 10 to be processed first. It may be configured so as to be able to cope only with the case where this is performed first. For example, the substrate processing system 1 may have only one of the first transfer arm 250 and the second transfer arm 255.
 上記第2実施形態の基板処理システム1Aは、塗布装置270および接合装置280を有するが、塗布装置270および接合装置280を有しなくてもよい。後者の場合、図15~図17の説明では、重合基板30を被処理基板10と読み替える。また、後者の場合、図15に示す工程S301~S308の代わりに、搬入出ステーション100Aの搬送装置122Aが、カセット台110Aに載置されたカセット101Aから被処理基板10を取り出し、取り出した被処理基板10をプリアライメント装置240に搬送する工程が行われる。 The substrate processing system 1A of the second embodiment includes the coating device 270 and the bonding device 280, but may not include the coating device 270 and the bonding device 280. In the latter case, in the description of FIGS. 15 to 17, the superposed substrate 30 is replaced with the substrate 10 to be processed. In the latter case, instead of the steps S301 to S308 shown in FIG. 15, the transfer device 122A of the carry-in / out station 100A takes out the substrate 10 to be processed from the cassette 101A placed on the cassette stand 110A and takes out the processed substrate. A step of transporting the substrate 10 to the pre-alignment apparatus 240 is performed.
 上記第2実施形態の基板処理システム1Aは、被処理基板10のレーザー加工と、被処理基板10の薄板化とのどちらが先に行われる場合にも対応できるように構成されるが、いずれか一方が先に行われる場合のみに対応できるように構成されてもよい。例えば基板処理システム1Aは、被処理基板10の薄板化が先に行われる場合にのみ対応する場合、搬送アーム260を有しなくてもよい。 The substrate processing system 1A of the second embodiment is configured so as to be able to cope with either laser processing of the substrate 10 to be processed and thinning of the substrate 10 to be processed first. It may be configured so as to be able to cope only with the case where this is performed first. For example, the substrate processing system 1 </ b> A may not have the transfer arm 260 when it corresponds only to the case where the processing target substrate 10 is thinned first.
 上記第2実施形態の基板処理システム1Aは、被処理基板10のレーザー加工と被処理基板10の薄板化との両方を行うが、これらのうち被処理基板10のレーザー加工のみを行ってもよく、薄板化装置220を有しなくてもよい。この場合、図16の工程S312の後に、被処理基板10は、搬送領域120Aを通り、カセット台110Aに載置されたカセットに収納される。その後、今回の処理が終了する。 The substrate processing system 1A of the second embodiment performs both laser processing of the substrate 10 to be processed and thinning of the substrate 10 to be processed. Of these, only laser processing of the substrate 10 to be processed may be performed. The thinning device 220 may not be provided. In this case, after step S312 in FIG. 16, the substrate 10 to be processed passes through the transfer region 120A and is stored in the cassette placed on the cassette table 110A. Thereafter, the current process ends.
 本出願は、2018年4月27日に日本国特許庁に出願した特願2018-086912号に基づく優先権を主張するものであり、特願2018-086912号の全内容を本出願に援用する。 This application claims priority based on Japanese Patent Application No. 2018-086912 filed with the Japan Patent Office on April 27, 2018, and the entire contents of Japanese Patent Application No. 2018-086912 are incorporated herein by reference. .
1   基板処理システム
10  被処理基板
20  支持基板
30  重合基板
40  保護テープ
50  粘着テープ
60  フレーム
100 搬入出ステーション
200 第1処理ステーション
210 レーザー加工装置
220 薄板化装置
230 搬送装置
232 ガイドレール
233 シャトル
234 検出器
230A 搬送装置
231A 搬送領域
232A ガイドレール
233A 搬送アーム
250 第1搬送アーム
255 第2搬送アーム
270 塗布装置
280 接合装置
310 紫外線照射装置
320 マウント装置
330 剥離装置
DESCRIPTION OF SYMBOLS 1 Substrate processing system 10 Substrate 20 Support substrate 30 Superposition substrate 40 Protection tape 50 Adhesive tape 60 Frame 100 Loading / unloading station 200 1st processing station 210 Laser processing apparatus 220 Thin plate apparatus 230 Conveyance apparatus 232 Guide rail 233 Shuttle 234 Detector 230A Conveying device 231A Conveying region 232A Guide rail 233A Conveying arm 250 First conveying arm 255 Second conveying arm 270 Coating device 280 Joining device 310 Ultraviolet irradiation device 320 Mounting device 330 Peeling device

Claims (20)

  1.  被処理基板を収納するカセットが搬入出される搬入出ステーションと、
     前記被処理基板のレーザー加工を行うレーザー加工装置と、
     前記被処理基板の薄板化を行う薄板化装置とを備え、
     前記薄板化装置と前記搬入出ステーションとは、前記レーザー加工装置を水平方向に挟み反対側に配置される、基板処理システム。
    A loading / unloading station for loading / unloading a cassette storing a substrate to be processed;
    A laser processing apparatus for performing laser processing on the substrate to be processed;
    A thinning device for thinning the substrate to be processed,
    The substrate processing system, wherein the thinning device and the carry-in / out station are disposed on opposite sides of the laser processing device in a horizontal direction.
  2.  前記搬入出ステーションと前記薄板化装置との間で前記被処理基板を保持しながら移動し、前記搬入出ステーションおよび前記薄板化装置に対し前記被処理基板を受け渡す搬送装置を備える、請求項1に記載の基板処理システム。 The apparatus includes a transfer device that moves while holding the substrate to be processed between the carry-in / out station and the thinning device and delivers the substrate to the carry-in / out station and the thinning device. A substrate processing system according to claim 1.
  3.  前記搬送装置は、前記レーザー加工装置の鉛直上方に配置されるガイドレールに沿って移動するシャトルを有する、請求項2に記載の基板処理システム。 3. The substrate processing system according to claim 2, wherein the transfer device has a shuttle that moves along a guide rail that is arranged vertically above the laser processing device.
  4.  前記搬送装置は、前記シャトルを鉛直方向に間隔をおいて複数有する、請求項3に記載の基板処理システム。 4. The substrate processing system according to claim 3, wherein the transfer device has a plurality of the shuttles spaced apart in the vertical direction.
  5.  前記搬送装置は、前記シャトルに取り付けられ、且つ前記シャトルに保持されている前記被処理基板の中心位置および結晶方位を検出する検出器を有する、請求項3または4に記載の基板処理システム。 The substrate processing system according to claim 3 or 4, wherein the transfer device includes a detector that is attached to the shuttle and detects a center position and a crystal orientation of the substrate to be processed held by the shuttle.
  6.  前記検出器が取り付けられた前記シャトルから前記被処理基板を受け取り、受け取った前記被処理基板を前記レーザー加工装置に搬送する第1搬送アームを有する、請求項5に記載の基板処理システム。 The substrate processing system according to claim 5, further comprising a first transfer arm that receives the substrate to be processed from the shuttle to which the detector is attached and transfers the received substrate to be processed to the laser processing apparatus.
  7.  前記薄板化装置から前記被処理基板を受け取り、受け取った前記被処理基板を前記レーザー加工装置に搬送する第2搬送アームを有する、請求項1~6のいずれか1項に記載の基板処理システム。 7. The substrate processing system according to claim 1, further comprising a second transfer arm that receives the substrate to be processed from the thinning device and transfers the received substrate to be processed to the laser processing apparatus.
  8.  前記搬送装置は、前記レーザー加工装置に水平方向に隣接する搬送領域に設置されるガイドレールに沿って移動する搬送アームを有する、請求項2に記載の基板処理システム。 3. The substrate processing system according to claim 2, wherein the transfer device has a transfer arm that moves along a guide rail installed in a transfer region adjacent to the laser processing apparatus in the horizontal direction.
  9.  支持基板の前記被処理基板と接合される接合面、または前記被処理基板の支持基板と接合される接合面に接着剤を塗布する塗布装置と、
     前記接着剤を介して前記支持基板と前記被処理基板とを接合する接合装置とを備え、
     前記塗布装置および前記接合装置のそれぞれと、前記搬送領域とは、水平方向に隣接する、請求項8に記載の基板処理システム。
    A coating device for applying an adhesive to a bonding surface bonded to the substrate to be processed of the support substrate, or a bonding surface bonded to the support substrate of the substrate to be processed;
    A bonding apparatus for bonding the support substrate and the substrate to be processed via the adhesive;
    The substrate processing system according to claim 8, wherein each of the coating apparatus and the bonding apparatus is adjacent to the transfer region in a horizontal direction.
  10.  前記被処理基板を保護する保護テープに紫外線を照射する紫外線照射装置と、
     前記被処理基板を基準として前記保護テープとは反対側に配置される粘着テープを介して、前記被処理基板をフレームに装着するマウント装置と、
     前記粘着テープを介して前記フレームに装着した前記被処理基板から、前記保護テープを剥離する剥離装置とを備える、請求項1~9のいずれか1項に記載の基板処理システム。
    An ultraviolet irradiation device for irradiating the protective tape for protecting the substrate to be treated with ultraviolet rays;
    A mounting device for mounting the substrate to be processed on a frame via an adhesive tape disposed on the opposite side of the protective tape with respect to the substrate to be processed;
    10. The substrate processing system according to claim 1, further comprising a peeling device that peels off the protective tape from the substrate to be processed attached to the frame via the adhesive tape.
  11.  レーザー加工装置が被処理基板のレーザー加工を行う工程と、
     前記被処理基板を収納するカセットが搬入出される搬入出ステーションとは、前記レーザー加工装置を水平方向に挟んで反対側に配置される薄板化装置が、前記被処理基板の薄板化を行う工程とを有する、基板処理方法。
    A process in which a laser processing apparatus performs laser processing of a substrate to be processed;
    A loading / unloading station where a cassette for storing the substrate to be processed is loaded / unloaded is a step in which a thinning device disposed on the opposite side of the laser processing apparatus in the horizontal direction thins the substrate to be processed. A substrate processing method.
  12.  前記搬入出ステーションと前記薄板化装置との間で前記被処理基板を保持しながら移動する搬送装置が、前記搬入出ステーションおよび前記薄板化装置に対し前記被処理基板を受け渡す工程を有する、請求項11に記載の基板処理方法。 A transfer device that moves while holding the substrate to be processed between the loading / unloading station and the thinning device has a step of delivering the substrate to be processed to the loading / unloading station and the thinning device. Item 12. The substrate processing method according to Item 11.
  13.  前記搬送装置は、前記レーザー加工装置の鉛直上方に配置されるガイドレールに沿って移動するシャトルを有し、
     前記シャトルが、前記搬入出ステーションから前記被処理基板を受け取り、受け取った前記被処理基板を前記薄板化装置に搬送する工程を有する、請求項12に記載の基板処理方法。
    The transport device has a shuttle that moves along a guide rail disposed vertically above the laser processing device,
    The substrate processing method according to claim 12, wherein the shuttle has a step of receiving the substrate to be processed from the loading / unloading station and transporting the received substrate to be processed to the thinning device.
  14.  前記搬送装置は、前記シャトルを鉛直方向に間隔をおいて複数有し、
     少なくとも1つの前記シャトルが、前記搬入出ステーションから前記被処理基板を受け取り、受け取った前記被処理基板を前記薄板化装置に搬送する工程を有する、請求項13に記載の基板処理方法。
    The transport device has a plurality of the shuttles spaced apart in the vertical direction,
    The substrate processing method according to claim 13, further comprising a step of at least one of the shuttles receiving the substrate to be processed from the loading / unloading station and transporting the received substrate to be processed to the thinning apparatus.
  15.  前記シャトルに取り付けられる検出器が、前記シャトルに保持されている前記被処理基板の中心位置および結晶方位を検出する工程を有する、請求項13または14に記載の基板処理方法。 15. The substrate processing method according to claim 13, wherein the detector attached to the shuttle includes a step of detecting a center position and a crystal orientation of the substrate to be processed held by the shuttle.
  16.  前記検出器が取り付けられた前記シャトルから、前記レーザー加工装置に、前記被処理基板を搬送する工程を有する、請求項15に記載の基板処理方法。 The substrate processing method according to claim 15, further comprising a step of transporting the substrate to be processed from the shuttle to which the detector is attached to the laser processing apparatus.
  17.  前記薄板化が行われた前記被処理基板を、前記薄板化装置から前記レーザー加工装置に搬送する工程を有する、請求項11~15のいずれか1項に記載の基板処理方法。 16. The substrate processing method according to claim 11, further comprising a step of transporting the substrate to be processed, which has been thinned, from the thinning device to the laser processing device.
  18.  前記搬送装置は、前記レーザー加工装置に水平方向に隣接する搬送領域に設置されるガイドレールに沿って移動する搬送アームを有し、
     前記搬送アームが、前記搬入出ステーションおよび前記薄板化装置に対し前記被処理基板を受け渡す工程を有する、請求項12に記載の基板処理方法。
    The transfer device has a transfer arm that moves along a guide rail that is installed in a transfer region adjacent to the laser processing device in the horizontal direction,
    The substrate processing method according to claim 12, wherein the transfer arm has a step of delivering the substrate to be processed to the carry-in / out station and the thinning device.
  19.  前記搬送領域に水平方向に隣接する塗布装置が、支持基板の前記被処理基板と接合される接合面、または前記被処理基板の支持基板と接合される接合面に接着剤を塗布する工程と、
     前記搬送領域に水平方向に隣接する接合装置が、前記接着剤を介して前記支持基板と前記被処理基板とを接合する工程とを有する、請求項18に記載の基板処理方法。
    A step of applying an adhesive to a bonding surface of the supporting substrate bonded to the substrate to be processed, or a bonding surface bonded to the supporting substrate of the substrate to be processed;
    The substrate processing method according to claim 18, further comprising: a bonding device adjacent to the transport region in a horizontal direction bonding the support substrate and the substrate to be processed via the adhesive.
  20.  前記被処理基板を保護する保護テープに紫外線を照射する工程と、
     前記被処理基板を基準として前記保護テープとは反対側に配置される粘着テープを介して、前記被処理基板をフレームに装着する工程と、
     前記粘着テープを介して前記フレームに装着した前記被処理基板から、前記保護テープを剥離する工程とを有する、請求項11~19のいずれか1項に記載の基板処理方法。
    Irradiating the protective tape for protecting the substrate to be treated with ultraviolet rays;
    Attaching the substrate to be processed to the frame via an adhesive tape disposed on the opposite side of the protective tape with respect to the substrate to be processed;
    The substrate processing method according to any one of claims 11 to 19, further comprising a step of peeling the protective tape from the substrate to be processed attached to the frame via the adhesive tape.
PCT/JP2019/016369 2018-04-27 2019-04-16 Substrate processing system and substrate processing method WO2019208337A1 (en)

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