WO2019201272A1 - Suspension rail system for realizing full interzonal coverage mobility of suspended objects - Google Patents

Suspension rail system for realizing full interzonal coverage mobility of suspended objects Download PDF

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Publication number
WO2019201272A1
WO2019201272A1 PCT/CN2019/083017 CN2019083017W WO2019201272A1 WO 2019201272 A1 WO2019201272 A1 WO 2019201272A1 CN 2019083017 W CN2019083017 W CN 2019083017W WO 2019201272 A1 WO2019201272 A1 WO 2019201272A1
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WO
WIPO (PCT)
Prior art keywords
rail
traveling
hanging
rails
connecting end
Prior art date
Application number
PCT/CN2019/083017
Other languages
French (fr)
Chinese (zh)
Inventor
蔡德贤
Original Assignee
蔡德贤
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 蔡德贤 filed Critical 蔡德贤
Publication of WO2019201272A1 publication Critical patent/WO2019201272A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C7/00Runways, tracks or trackways for trolleys or cranes
    • B66C7/12Devices for changing direction of travel or for transferring from one runway to another; Crossings; Combinations of tracks of different gauges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/12Arrangements of means for transmitting pneumatic, hydraulic, or electric power to movable parts of devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/48Automatic control of crane drives for producing a single or repeated working cycle; Programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C7/00Runways, tracks or trackways for trolleys or cranes
    • B66C7/02Runways, tracks or trackways for trolleys or cranes for underhung trolleys or cranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C9/00Travelling gear incorporated in or fitted to trolleys or cranes
    • B66C9/14Trolley or crane travel drives

Definitions

  • the invention relates to the technical field of rail operations, in particular to a hanging rail system for realizing full coverage movement of a suspension across sections.
  • hanging rails are more common in home life.
  • Etc. but all are single linear orbits (single track linear); 2, commercial category: factory hanging conveyor line, intelligent restaurant hanging rail automatic meal delivery, security rail hanging track inspection camera, etc.
  • the hanging rails in these occasions are mostly different from the single linear orbits (single orbital linear) commonly found in home life. In these cases, most of the non-single linear orbits are used because the suspensions are to travel in a relatively wide spatial range.
  • Orbital linear type usually adopting a curve mode (single track curve type) or a multi-track vertical and horizontal cross-connecting method (multi-track crossover type) to arrange the track path so that the track can cover a wide spatial range.
  • the suspended suspension can be moved to any position within the rectangular area based on the size of the device itself, and the bridge crane is arranged on both sides of the support frame, and the lifting beam is located at the same time.
  • KBK cranes which are both vertical and horizontal double-moving structures.
  • the hanging rail cars directly connected to the lifting hooks can move, and the beams that provide the moving path for the hanging rail cars can also move.
  • Gantry cranes, bridge cranes, KBK cranes, lifting hooks can move the suspended suspension to any position within the rectangular area based on the size of the device itself, but the suspension can only move within a fixed rectangular area While the single track linear type, single track curve type, and multi-track cross type are in the multi-section place, although the sections can be connected through the arrangement of the track path, the hanging rail car and its load can only be preset. Moving on the fixed track path, it is also impossible to achieve full coverage of the suspension to reach any location in the place where it is located.
  • the present invention provides a hanging rail system capable of real-time on-demand communication and disengagement movement, which can realize the movement of the suspension rail vehicle and its load on the full coverage of the span of the place to reach an arbitrary position.
  • a hanging rail system for realizing a full coverage movement of a suspension across a section comprising a traveling rail (10), the traveling rail (10) providing a moving rail (15) for the hanging rail vehicle (30), the hanging rail vehicle ( 30) a suspension rail drive motor (32) for driving the suspension rail vehicle (30) to move; two adjacent carriage rails (10) respectively corresponding to the first connection end (12) and the second connection end (13), at both ends of at least one of the adjacent two traveling rails (10), respectively, a support rail for supporting the traveling rail (10) and moving the rail two (21) (20) And the traveling rails (10) respectively provided with support rails (20) at both ends are further provided with a driving rail driving motor (24) for driving the traveling rails (10), wherein the traveling rails (10) are moved in the Above or below the support rail (20), the adjacent two traveling rails (10) are connected by a mating cooperation of the first connecting end (12) and the second connecting end (13), In turn, the hanging rail car (30) can travel from one of the two adjacent traveling rails (10) to the The other of the two
  • the end faces of the first connecting end (12) and the second connecting end (13) corresponding to the moving rails (15) are respectively movably attached with blocking members (14), the blocking members ( 14) opening when the adjacent two traveling rails (10) are in communication, the blocking member (14) can be opened and closed by an electric drive device; or the blocking member (14) is a connecting end (12) and the second connecting end (13) are powered by the mating force, and are closed by their own gravity or closed by the elastic force of the telescopic device; the first connecting end (12) And the second connecting end (13) is further provided with a limiting member (144) for limiting the blocking member (14); the hanging rail vehicle (30) is provided with the blocking member (14) ) the contacted contact (35) of the contact.
  • the top of the blocking member (14) is swingably attached to the top rail wall of the moving rail (15), and the blocking member (14) is provided with a driving arm (141), and the blocking member (14)
  • the bottom side is interlocked with one end of the driving arm (141), and the side rail wall of the moving rail (15) is provided with an arc groove (145) for swinging the blocking member (14).
  • an end surface of the first connecting end (12) is provided with a convex portion (121), and an end surface of the second connecting end (13) is provided with a concave portion (131), and the convex portion (121) and the The recess (131) is inserted and engaged to drive the blocking members (14) of the first connecting end (12) and the second connecting end (13) to rotate upward along the respective arc slots (145).
  • the support rails (20) are respectively disposed at two ends of the adjacent two traveling rails (10), and the two ends of the traveling rails (10) are respectively hoisted by the roller two (23) Below the support rail (20), the roller two (23) is drivingly coupled to the traveling rail drive motor (24), and the roller two (23) is in rolling engagement with the moving rail two (21).
  • the hanging rail car (30) is provided with a roller (31) and adopts a gear
  • the moving rail (15) is provided with a rack (16)
  • the hanging rail gear (31) and the The racks (16) are engaged and rolled along the racks (16) under the driving of the railcar driving motor (32);
  • the rollers 2 (23) of the traveling rails (10) are a gear
  • the moving rail two (21) is provided with a rack two (22)
  • the traveling rail gear (23) meshes with the rack two (22) and drives the motor (24) on the traveling rail Driven along the rack two (22).
  • the support rail (20) and the traveling rail (10) are respectively provided with a power supply sliding line (40), and the traveling rail (10) is provided with a collector (41) from the supporting rail (
  • the power supply sliding line (40) of 20) is powered, and the power sliding line (40) of the traveling rail (10) is disposed on a top rail wall or a side rail wall of the moving rail (15),
  • a corresponding collector (30) is provided with a current collector (41) for taking power from a power supply sliding line (40) of the traveling rail (10), and the collector (41) of the hanging rail vehicle (30) includes
  • the two groups are respectively disposed at corresponding positions of the front and rear portions of the overhead rail car (30).
  • the suspension rail vehicle (30) is provided with a lifting and lowering mechanism (33) that can be moved up and down, and the hanging rail vehicle (30) is provided to drive the suspension mechanism (33) to lift and lower
  • the suspension mechanism drives the motor (34).
  • the adjacent two traveling rails (10) have a section rising body (50) corresponding to the connection of the adjacent two traveling rails (10).
  • the position is provided with a through hole (51), and the through hole (51) is provided with a through hole door (52), and the through hole door (52) is provided with an electric drive device, and the adjacent two traveling rails ( 10) When the mating is engaged, the electric drive device cooperates to open the through-hole door (52).
  • the traveling rail driving motor (24) and the hanging rail driving motor (32) are both controlled by a central processing unit (2), and the central processing unit (2) is communicatively connected with a control terminal, and the control terminal It is a computer or a mobile phone, and the control software of the hanging rail system is installed on the control terminal.
  • the hanging rail system of the present invention adopts a rail hanging rail structure in which the supporting rail and the traveling rail are arranged up and down, and the hanging rail car can be moved in both vertical and horizontal directions, and the hanging rail car can be passed through the docking and matching of the adjacent two traveling rails.
  • One of the two adjacent traveling rails travels to the other of the two adjacent traveling rails, so that the hanging rail vehicle and its load can be fully covered and freely moved, and the flexible access to multiple intervals Any location within the premises;
  • the two connecting ends of the adjacent two traveling rails are designed to meet the needs of the rail-changing rail change, and at the same time ensure that the hanging rail car will not have the rail-changing state in the non-changing state.
  • the recesses can be embedded in each other to ensure that the connecting portions of the two adjacent rails can still stably carry the suspension rails;
  • FIG. 1 is a schematic view showing the overall assembly structure of a hanging rail system for realizing suspension full-coverage movement across a section according to the present invention
  • FIG. 2 is a schematic structural view of a support rail of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention
  • FIG. 3 is a schematic structural view (with a power supply sliding line) of a support rail of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention
  • FIG. 4 is a schematic structural view (with a convex joint) of a traveling rail of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention
  • Figure 5 is a schematic structural view of the trunk of the traveling rail of Figure 4.
  • Figure 6 is a structural schematic view of the first connecting end of the traveling rail of Figure 4 (with a male joint);
  • FIG. 7 is a schematic structural view (with a concave joint) of a second connecting end of a traveling rail of a hanging rail system for realizing suspension movement across a section of the suspension according to the present invention
  • FIG. 8 is a schematic structural view of a blocking member of a traveling rail of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention
  • FIG. 9 is a schematic diagram of a seamless docking structure of two adjacent traveling rails of a hanging rail system for realizing a suspension across a section of a suspension according to the present invention (a state before docking);
  • FIG. 10 is a schematic diagram of a seamless docking structure of two adjacent rails of a hanging rail system for realizing suspension movement across a section of the suspension according to the present invention (post-docking state);
  • FIG. 11 is a schematic diagram of a circuit connection structure of a suspension rail car and a traveling rail of a hanging rail system for realizing suspension movement across a section of the suspension according to the present invention
  • FIG. 12 is a schematic structural view of a hanging rail car of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention
  • FIG. 13 is a schematic view showing a transmission connection structure between a support rail and a traveling rail of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention
  • FIG. 14 is a schematic view showing a transmission connection structure of a hanging rail car and a traveling rail of a hanging rail system for realizing suspension movement across a section of the suspension according to the present invention
  • FIG. 15 is a schematic structural view of a through-wall structure of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention (a closed state of a through-hole door);
  • 16 is a schematic structural view of a through-wall structure of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention (opening state of a through-hole door);
  • 17 is a schematic view showing another seamless joint structure of two adjacent traveling rails of a hanging rail system for realizing a suspension across a section of a suspension according to the present invention
  • Figure 18 is a schematic structural view of the traveling rail with the male joint of Figure 17;
  • FIG. 19 is a schematic view showing a seamless docking structure of two adjacent traveling rails of a hanging rail system for realizing suspension movement across a section of the suspension according to the present invention
  • Figure 20 is a schematic structural view of the traveling rail with the male joint of Figure 19;
  • 1-power module 2- central processing unit; 3-drive circuit; 4-wireless communication module;
  • 30-rail rail car 31-roller one (hanging rail gear); 32-rail rail drive motor; 33-suspension mechanism; 34-suspension mechanism drive motor; 35-blocked contact;
  • a hanging rail system for realizing suspension movement across a section of the suspension comprising a traveling rail 10, the traveling rail 10 providing a moving rail 15 for the hanging rail vehicle 30, and the hanging rail vehicle 30 is provided with a driving suspension
  • the railcar 30 moves the railcar drive motor 32, and the traveling rail 10 is provided with a driving rail drive motor 24 for driving the traveling rail 10;
  • the adjacent two of the traveling rails 10 are respectively provided with the first connecting end 12 And the second connecting end 13 , the two ends of the two adjacent traveling rails 10 are respectively provided with the supporting rails 20 , and the two ends of the traveling rails 10 are respectively hoisted on the supporting rails 20 by the rollers 23
  • the roller 2 is drivingly connected to the traveling rail drive motor 24, and the roller 23 is in rolling engagement with the moving rail 2, and passes through the first connecting end 12 and the second connecting end 13.
  • the docking engagement causes the adjacent two lanes 10 to communicate, thereby allowing the railcar 30 to travel from one of the adjacent two lanes 10 to the adjacent two lanes One of the rails 10, thereby realizing the suspension rail vehicle 30 and its load in a multi-zone area Full coverage across intervals.
  • a hanging rail system for realizing a full coverage movement of a suspension across a section of the embodiment includes a traveling rail 10 , and the traveling rail 10 provides a moving rail 15 for the hanging rail vehicle 30 .
  • the hanging rail car 30 is provided with a hanging rail driving motor 32 for driving the suspension rail vehicle 30 to move.
  • the traveling rail 10 is provided with a driving rail driving motor 24 for driving the traveling rail 10 to move; two adjacent traveling rails 10 are provided.
  • a first connecting end 12 and a second connecting end 13 are respectively disposed, and two ends of the adjacent two traveling rails 10 are respectively provided with a supporting rail 20, and two ends of the traveling rail 10 respectively pass the roller 23 is hoisted under the support rail 20, the roller 2 is drivingly connected to the traveling rail drive motor 24, and the roller 23 is in rolling engagement with the moving rail 2, through the first connecting end 12.
  • the mating engagement with the second connecting end 13 allows the adjacent two traveling rails 10 to communicate, thereby allowing the overhead rail vehicle 30 to travel from one of the adjacent two traveling rails 10 To the other of the two adjacent traveling rails 10, thereby realizing the hanging rail car 30 and its load Cross-interval full coverage movement in multi-interval locations.
  • the section of the span section refers to a vertically corresponding space of the structure consisting of the traveling rail 10 and the moving rails 15 at both ends of the traveling rail 10, and is not limited to a space having a physical facade partition.
  • the support rail 20 is directly installed on the upper part of the wall 50 of the place or the ceiling.
  • the traveling rail 10 can also be disposed above the support rail 20. In the embodiment, the traveling rail movement is disposed below the support rail.
  • the main control system is on the rail 10 of the railcar 30 in the non-cross-track changing state.
  • the moving distance is limited, or the moving track 15 is further provided with a travel switch or the hanging rail vehicle 30 is provided with an inductor to limit the moving distance of the hanging rail vehicle 30 on the traveling rail 10;
  • a blocking member 14 is disposed on the end of the connecting end of the traveling rail 10, that is, the end of the first connecting end and/or the second connecting end. As shown in FIG. 4 to FIG.
  • the first The end faces of the connecting end 12 and the second connecting end 13 corresponding to the moving rails 15 are movably attached with blocking members 14 respectively, and the blocking members 14 are opened when the adjacent two traveling rails 10 are connected.
  • the blocking member 14 can be opened and closed by an electric drive device; or the blocking member 14 is opened by the power when the first connecting end 12 and the second connecting end 13 are mated and matched, and Self-gravity to close or closed by the elastic force of a telescopic device such as a spring; the first The connecting end 12 and the second connecting end 13 are respectively provided with a limiting member 144 for limiting the blocking member 14; the hanging rail vehicle 30 is provided with a blocked contact portion 35 that is in contact with the blocking member 14 The portion of the hanging rail car 30 that is in contact with and blocked by the blocking member 14 is the blocked contact portion 35.
  • the blocking member 14 is pushed up by the power when the first connecting end 12 and the second connecting end 13 are mated and engaged, and the hem is closed by its own gravity, and the blocking member 14 is closed.
  • the top swing is attached to the top rail wall of the moving rails 15, and the end of the bottom rail wall of the moving rails 15 is provided with a limiting member 144 for swinging the blocking member 14 to the initial position.
  • the blocking member 14 abuts against the position of the limiting member 144 under its own gravity and closes the end of the moving rail 15 .
  • the blocking member 14 is provided with a driving arm 141 , and a bottom side of the blocking member 14 is coupled with one end of the driving arm 141 , and a side rail wall of the moving rail 15 .
  • An arc groove 145 is provided for the blocking member 14 to swing into position, and the driving arm 141 is inserted through the arc groove 145.
  • the first connecting end 12 and the second connecting end 13 are respectively detachably connected to the traveling rail trunk 11 , for example, a detachable connection such as a plug fit, a snap fit, a screw fit, etc., and each The traveling rails 10 can be selected to be mounted with the male or female joints of the adjacent areas and the orientation of the traveling rails to be docked.
  • the first connecting ends 12 as a whole For the curved joint, the end surface of the first connecting end 12 is provided with a convex portion of the convex portion 121, and the end surface of the second connecting end 13 is provided with a concave portion 131, and the convex portion 121 is inserted into the concave portion 131.
  • the height and width dimensions of the convex portion 121 and the concave portion 131 are smaller than the height dimension and the width dimension of the traveling rail 10, and the convex portion 121 is provided with the progressively retracting portion 123 at the front.
  • the corners of the progressively retracting portion 123 are arcuate to facilitate the insertion and engagement of the convex portion 121 with the concave portion 131.
  • the convex portion 121 is further provided with a groove that can be just inserted into the concave portion 131.
  • An anastomosis 122 of the port to facilitate the first connection after the connection The connecting portion of the second connecting end 13 is stable and firm; the blocking member 14 of the first connecting end 12 is further provided with an extended driving arm 142, one end of the extended driving arm 142 and the driving The arm 141 is coupledly coupled, and the other end is movably mounted with an end portion of the driving head 143 and disposed in the recess of the convex portion 121.
  • the recess 131 has a pushing member 132 disposed therein. When the portion 121 is mated with the recessed portion 131, the pushing member 132 pushes the driving head 143 to drive the blocking member 14 of the first connecting end 12 to rotate upward along the arc groove 145 where it is located.
  • the driving head 143 is a roller to facilitate the smooth pushing process.
  • the driving arm 141 of the blocking member 14 of the second connecting end 13 is also movably attached with a roller driving head 143, and the side wall of the convex portion 121. Then, the driving head 143 pushing the blocking member 14 of the second connecting end 13 drives the blocking member 14 of the second connecting end 13 to rotate upward along the arc groove 145 where it is located, so that two adjacent ones are opened.
  • the moving rails 15 of the traveling rails 10 are in communication with each other.
  • the blocking member 14 of the present embodiment is a window type blocking piece that is pushed up and down, and the hem is closed by its own gravity, and the traveling power when the convex portion 121 is inserted and matched with the concave portion 131 is formed after the two objects are in contact with each other.
  • the mutual thrust is opened;
  • the front and rear push-pull door flaps can also be arranged by a telescopic device such as a spring, and the front and rear push-pull door flaps are closed by the elastic force of the telescopic device, and also by the convex portion 121 and the
  • the traveling force at the time of the insertion and engagement of the recessed portion 131 is opened by the mutual thrust formed by the contact of the two objects.
  • the first connecting end 12 and the second connecting end 13 adopt a convex-concave butt joint to form a mutually embedded and more stable connecting relationship, and the mutually embedded connecting manners are concave or convex.
  • the portion is not limited to the middle portion of the joint port, and can be realized at other portions, and is not limited to the vertical plug fitting, that is, the convex portion 121 and the concave portion 131 are vertically extended, and the lateral plug-in fitting, that is, the convex portion.
  • Both the 121 and the recess 131 are laterally extended or obliquely inserted, that is, the convex portion 121 and the concave portion 131 both extend obliquely.
  • the convex portion 121 can be disposed at the top
  • the concave portion 131 can be correspondingly disposed at the top, and the two can be directly inserted and matched with each other.
  • the hanging rail car 30 is provided with a roller 31 and a gear
  • the moving rail 15 is provided with a rack 16 .
  • the suspension rail gear 31 meshes with the rack 16 and is driven along the rack 16 under the driving of the overhead trolley driving motor 32; the roller 23 of the traveling rail 10 adopts a gear
  • the moving rail 2 is provided with a rack 22 which meshes with the rack 22 and is rolled along the rack 22 under the driving of the traveling rail drive motor 24.
  • the docking structure of the embodiment further provides rubber holsters 17 at the two end faces of the joints of the adjacent two traveling rails 10, thereby buffering and densely connecting the traveling rails 10. The function of combining, mute and noise reduction.
  • the movement of the traveling rail 10 and the hanging rail vehicle 30 is electrically driven, and the power source connected in this embodiment is a commercial power.
  • the support rail 20 and the traveling rail 10 are respectively provided with a power supply sliding line 40, and the power supply sliding line 40 of the supporting rail 20 is converted into a safety.
  • the mains of the voltage, the traveling rail 10 is provided with a current collector 41 for taking power from the power supply sliding line 40 of the support rail 20, and the hanging rail vehicle 30 is provided with a power supply sliding from the traveling rail 10 at a corresponding position.
  • Line 40 takes power from current collector 41.
  • the power supply line 40 of the traveling rail 10 is disposed on the top rail wall or the side rail wall of the moving rail 15 , and the power sliding line 40 is disposed according to the traveling rail 20
  • the power supply line 40 of the traveling rail 10 is disposed on the side rail wall of the moving rail 15 without the blocking member 14
  • the collector of the hanging rail vehicle 30 41 includes two groups and is respectively disposed at corresponding positions of the front and rear portions of the overhead rail vehicle 30, and one of the two sets of current collectors 41 of the two sets of the current collectors 41 of the overhead rail vehicle 30 precedes the other
  • a set of current collectors 31 contacts the power supply line 40 corresponding to the traveling rail 10 to be traversed to ensure that the hanging rail vehicle 30 moves along the traveling rail 10 and on the adjacent two traveling rails 10 Maintaining an uninterrupted electrical connection with the power supply line 40 of the traveling rail 10 when the rail is changed after the communication, ensuring that the power of the trolley rail 30 is uninterrupted; the side of the trolley 30 without the collector 41 The blocked contact portion 35 is in contact
  • the power rail sliding line 40 may not be disposed in the traveling rail 10, and the hanging rail vehicle 30 uses the self-contained battery to supply electric power.
  • a lifting and lowering mechanism 33 that can be vertically moved up and down is provided below the hanging rail car 30, and the hanging rail vehicle 30 is provided with a suspension mechanism driving motor 34 that drives the suspension mechanism 33 to move up and down.
  • the hanging rail system of the embodiment is applicable not only to a place where multiple sections are connected to each other and is not isolated, but also to a place where walls are isolated from each other; as shown in FIG. 15 and FIG. 16, the adjacent two There is a wall 50 between the traveling rails 10, and the wall 50 is provided with a through hole 51 corresponding to the connection position of the adjacent two traveling rails 10, and the through hole 51 is provided with a through hole door 52,
  • the through-hole door 52 is provided with an electric drive device.
  • the electric drive device cooperates to open the through-hole door 52 for the hanging rail car 30 to pass from the phase One of the two adjacent rails 10 passes through the wall 50 to the other of the adjacent two lanes 10; or, as shown in FIG. 13, directly on the wall A passage through which the overhead trolley 30 passes is reserved on the body 50.
  • the power supply sliding line 40 of the support rail 20 is connected to the end of the mains, and the host includes a power module 1, a central processing unit 2, a wireless communication module 4, the traveling rail 10 and the hanging
  • Each of the railcars 30 is provided with a power module 1, a central processing unit 2, a driving circuit 3, and a wireless communication module 4; the power module 1 of the host is connected to the mains to correspond to the driving track driving motor 24 and the hanging rail driving motor.
  • the suspension mechanism driving motor 34 outputs a power supply with an adapted specification to the power supply sliding line 40 of the support rail 20, and respectively drives the driving circuit 3 of the traveling rail 10 and the driving of the hanging rail vehicle 30.
  • the circuit 3 is electrically connected, and the host further has a power module 1 connected to the power source corresponding to the central processing unit 2 of the host, and the wireless communication module 4 outputs a power supply of an adaptive specification, and the central processing unit 2 of the host
  • the wireless communication module 4 of the host rail is communicably connected; the power module 1 of the traveling rail 10 is connected to a central processing unit 2 of the traveling rail 10, and the wireless communication module 4 outputs a power supply of an adaptive specification and is electrically connected.
  • the central processing unit 2 is connected to the driving track driving motor 24 via the driving circuit 3 of the traveling rail 10, and the central processing unit 2 of the traveling rail 10 is communicably connected with the wireless communication module 4 of the traveling rail 10;
  • the power module 1 of the overhead trolley 30 is connected to a power supply corresponding to the central processing unit 2 of the overhead rail vehicle 30, and the wireless communication module 4 outputs a power supply of an adapted specification, and the central processing unit 2 of the overhead rail vehicle 30
  • the drive circuit 3 of the overhead rail car 30 is connected to the suspension rail drive motor 32 and the suspension mechanism drive motor 34, and the central processing unit 2 of the overhead rail vehicle 30 and the overhead rail vehicle 30 are wirelessly connected.
  • the communication module 4 is communicatively coupled; the central processing unit 2 of the host is controlled by the wireless communication module 4 to the traveling rail drive motor 24, the overhead rail drive motor 32, and the suspension mechanism drive motor 34, and is communicatively coupled to the control terminal.
  • the control terminal in the embodiment is a smart device such as a computer or a mobile phone, and the control software of the hanging rail system is installed on the control terminal.
  • the hanging rail system of the invention adopts a rail hanging rail structure arranged on the upper and lower sides of the support rail and the traveling rail, and the hanging rail car can be moved in both vertical and horizontal directions, and the butt jointing of the adjacent two traveling rails enables the hanging rail vehicle to be from the adjacent One of the two lanes of the vehicle travels to the other of the two adjacent lanes, so that the suspension rail and its load can be fully covered and freely moved, and can flexibly reach any of the multiple sections. position.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)

Abstract

A suspension rail system for realizing full interzonal coverage mobility of suspended objects, comprising travel rails (10), the travel rails (10) providing a movement track 1 (15) for a rail-suspended trolley (30), the rail-suspended trolley (30) being provided with a drive motor (32) for same that drives said trolley (30) to move. Two adjacent travel rails (10) are respectively and correspondingly provided with a first connecting end (12) and a second connecting end (13). The two ends of at least one travel rail among the two adjacent travel rails (10) are respectively provided with support rails (20) that provide the travel rail with support and a movement track 2 (21). The travel rail (10) provided with support rails (20) at either end respectively is further provided with a travel rail drive motor (24) that drives the travel rail to move. The travel rail (10) is provided above or below the support rails (20). By means of matched abutting of the first connecting end (12) and the second connecting end (13), the two adjacent travel rails (10) are made to connect, thus enabling the rail-suspended trolley (30) to travel from one of the two adjacent travel rails across to the other of the two adjacent travel rails, thus making it possible for a rail-suspended trolley and a carried article thereof to move with full coverage across zones of a multi-zone site.

Description

实现悬挂物跨区间全覆盖移动的吊轨系统Hanging rail system for moving the suspension across the interval 技术领域Technical field
本发明涉及轨道作业技术领域,特别是涉及一种实现悬挂物跨区间全覆盖移动的吊轨系统。The invention relates to the technical field of rail operations, in particular to a hanging rail system for realizing full coverage movement of a suspension across sections.
背景技术Background technique
伴随科技的发展与进步以及人们对生产效率和生活品质的追求,基于吊轨进行移动的悬挂装置不断出现,例如1、家居类:家居生活中比较常见的有吊轨式窗帘、吊轨式门窗等,但都是单一直线轨道的(单一轨道直线式);2、商用类:工厂的悬挂输送线,智能餐厅吊轨式自动送餐投递、安防领域的吊轨式巡检监控摄像等等,但这些场合中的吊轨大多不同于家居生活中常见的单一直线轨道(单一轨道直线式),在这些场合,由于悬挂物要移动行进在较为宽广的空间范围,所以大多非单一直线轨道(单一轨道直线式),通常采取的是绕弯迂回的曲线方式(单一轨道曲线式)或多轨道纵横交叉串连的方式(多轨道交叉式)来布置轨道路径以使轨道能覆盖到较宽广的空间范围;3、工业类:主要集中在起重领域,如港口码头的门式起重机,其可移动的起重吊钩配合两边移动立柱形成纵横双重移动的结构,能将吊起的悬挂物移动到基于设备自身尺寸的矩形区域内的任意位置,还有桥式起重机,两边支撑架排列固定于地面,起重横梁居于支撑架上方移动,另外还有KBK起重机,都是纵横双重移动结构,与起重吊钩直接相连的吊轨车能够移动,为吊轨车提供移动路径的横梁也能够移动。With the development and advancement of technology and people's pursuit of production efficiency and quality of life, suspension devices based on hanging rails are constantly appearing. For example, household items: hanging curtain curtains and hanging rail doors and windows are more common in home life. Etc., but all are single linear orbits (single track linear); 2, commercial category: factory hanging conveyor line, intelligent restaurant hanging rail automatic meal delivery, security rail hanging track inspection camera, etc. However, the hanging rails in these occasions are mostly different from the single linear orbits (single orbital linear) commonly found in home life. In these cases, most of the non-single linear orbits are used because the suspensions are to travel in a relatively wide spatial range. Orbital linear type), usually adopting a curve mode (single track curve type) or a multi-track vertical and horizontal cross-connecting method (multi-track crossover type) to arrange the track path so that the track can cover a wide spatial range. 3, industrial: mainly concentrated in the lifting field, such as port crane gantry crane, its movable lifting crane With the two-side moving column forming a vertical and horizontal double-moving structure, the suspended suspension can be moved to any position within the rectangular area based on the size of the device itself, and the bridge crane is arranged on both sides of the support frame, and the lifting beam is located at the same time. Moving above the support frame, there are also KBK cranes, which are both vertical and horizontal double-moving structures. The hanging rail cars directly connected to the lifting hooks can move, and the beams that provide the moving path for the hanging rail cars can also move.
技术问题technical problem
门式起重机、桥式起重机、KBK起重机,起重吊钩都能将吊起的悬挂物移动到基于设备自身尺寸的矩形区域内的任意位置,但悬挂物都只能在固定的矩形区域内移动;而单一轨道直线式、单一轨道曲线式、多轨道交叉式在多区间场所时,虽都可通过轨道路径的布置连通各区间,但吊轨车及其搭载物都只能在已预设好的固定轨道路径上移动,也都无法实现悬挂物全覆盖的移动抵达所处场所的任意位置。Gantry cranes, bridge cranes, KBK cranes, lifting hooks can move the suspended suspension to any position within the rectangular area based on the size of the device itself, but the suspension can only move within a fixed rectangular area While the single track linear type, single track curve type, and multi-track cross type are in the multi-section place, although the sections can be connected through the arrangement of the track path, the hanging rail car and its load can only be preset. Moving on the fixed track path, it is also impossible to achieve full coverage of the suspension to reach any location in the place where it is located.
技术解决方案Technical solution
本发明为解决上述问题,提供了一种可实时按需接轨连通和脱开移动的吊轨系统, 能够实现吊轨车及其搭载物在所处场所的跨区间全覆盖的移动抵达任意位置。In order to solve the above problems, the present invention provides a hanging rail system capable of real-time on-demand communication and disengagement movement, which can realize the movement of the suspension rail vehicle and its load on the full coverage of the span of the place to reach an arbitrary position.
为实现上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical solution adopted by the present invention is:
一种实现悬挂物跨区间全覆盖移动的吊轨系统,包括行车轨(10),所述行车轨(10)为吊轨车(30)提供移动轨道一(15),所述吊轨车(30)设有驱使吊轨车(30)移动的吊轨车驱动电机(32);相邻的两个所述行车轨(10)分别对应设有第一连接端(12)和第二连接端(13),所述相邻的两个行车轨(10)当中至少一个行车轨(10)的两端分别设有为行车轨(10)提供支撑和移动轨道二(21)的支撑轨(20),且所述两端分别设有支撑轨(20)的行车轨(10)还设有驱使行车轨(10)移动的行车轨驱动电机(24),所述行车轨(10)移动设置在所述支撑轨(20)的上方或下方,通过所述第一连接端(12)和所述第二连接端(13)的对接配合使所述相邻的两个行车轨(10)连通,进而使所述吊轨车(30)可从所述相邻的两个行车轨(10)的其中之一行进跨越至所述相邻的两个行车轨(10)的其中之另一。A hanging rail system for realizing a full coverage movement of a suspension across a section, comprising a traveling rail (10), the traveling rail (10) providing a moving rail (15) for the hanging rail vehicle (30), the hanging rail vehicle ( 30) a suspension rail drive motor (32) for driving the suspension rail vehicle (30) to move; two adjacent carriage rails (10) respectively corresponding to the first connection end (12) and the second connection end (13), at both ends of at least one of the adjacent two traveling rails (10), respectively, a support rail for supporting the traveling rail (10) and moving the rail two (21) (20) And the traveling rails (10) respectively provided with support rails (20) at both ends are further provided with a driving rail driving motor (24) for driving the traveling rails (10), wherein the traveling rails (10) are moved in the Above or below the support rail (20), the adjacent two traveling rails (10) are connected by a mating cooperation of the first connecting end (12) and the second connecting end (13), In turn, the hanging rail car (30) can travel from one of the two adjacent traveling rails (10) to the The other of the two adjacent rails (10) is described.
进一步的,所述第一连接端(12)和所述第二连接端(13)的对应所述移动轨道一(15)的端面分别活动装接有阻拦件(14),所述阻拦件(14)在所述相邻的两个行车轨(10)连通时打开,所述阻拦件(14)可通过电驱装置来开启和关闭;或者,所述阻拦件(14)借由所述第一连接端(12)和所述第二连接端(13)对接配合时的动力来开启,并借由自身重力来关闭或借由伸缩器件的弹力来关闭;所述第一连接端(12)和所述第二连接端(13)还分别设有对所述阻拦件(14)进行限位的限位件(144);所述吊轨车(30)设有与所述阻拦件(14)接触的受阻接触部(35)。Further, the end faces of the first connecting end (12) and the second connecting end (13) corresponding to the moving rails (15) are respectively movably attached with blocking members (14), the blocking members ( 14) opening when the adjacent two traveling rails (10) are in communication, the blocking member (14) can be opened and closed by an electric drive device; or the blocking member (14) is a connecting end (12) and the second connecting end (13) are powered by the mating force, and are closed by their own gravity or closed by the elastic force of the telescopic device; the first connecting end (12) And the second connecting end (13) is further provided with a limiting member (144) for limiting the blocking member (14); the hanging rail vehicle (30) is provided with the blocking member (14) ) the contacted contact (35) of the contact.
进一步的,所述阻拦件(14)顶部摆动装接在所述移动轨道一(15)的顶部轨壁,所述阻拦件(14)设有驱动臂(141),所述阻拦件(14)底部一侧与所述驱动臂(141)的一端联动配合,所述移动轨道一(15)的侧部轨壁设有供所述阻拦件(14)摆动让位的弧线槽(145)。Further, the top of the blocking member (14) is swingably attached to the top rail wall of the moving rail (15), and the blocking member (14) is provided with a driving arm (141), and the blocking member (14) The bottom side is interlocked with one end of the driving arm (141), and the side rail wall of the moving rail (15) is provided with an arc groove (145) for swinging the blocking member (14).
进一步的,所述第一连接端(12)的端面设有凸部(121),所述第二连接端(13)的端面设有凹部(131),所述凸部(121)与所述凹部(131)插接配合并带动所述第一连接端(12)和所述第二连接端(13)的阻拦件(14)顺着各自所在的弧线槽(145)向上转动开启。Further, an end surface of the first connecting end (12) is provided with a convex portion (121), and an end surface of the second connecting end (13) is provided with a concave portion (131), and the convex portion (121) and the The recess (131) is inserted and engaged to drive the blocking members (14) of the first connecting end (12) and the second connecting end (13) to rotate upward along the respective arc slots (145).
优选的,所述相邻的两个行车轨(10)的两端均分别设有所述支撑轨(20),且所述行车轨(10)的两端分别通过滚轮二(23)吊装在所述支撑轨(20)的下方,所述滚轮二(23)与所述行车轨驱动电机(24)传动连接,所述滚轮二(23)与所述移动轨道二(21)滚动配合。Preferably, the support rails (20) are respectively disposed at two ends of the adjacent two traveling rails (10), and the two ends of the traveling rails (10) are respectively hoisted by the roller two (23) Below the support rail (20), the roller two (23) is drivingly coupled to the traveling rail drive motor (24), and the roller two (23) is in rolling engagement with the moving rail two (21).
进一步的,所述吊轨车(30)设有滚轮一(31)并采用齿轮,所述移动轨道一(15)设有齿条一(16),所述吊轨车齿轮(31)与所述齿条一(16)相啮合并在所述吊轨车驱动电机(32)的驱动下沿着所述齿条一(16)滚动;所述行车轨(10)的滚轮二(23)采用齿轮,所述移动轨道二(21)设有齿条二(22),所述行车轨齿轮(23)与所述齿条二(22)相啮合并在所述行车轨驱动电机(24)的驱动下沿着所述齿条二(22)滚动。Further, the hanging rail car (30) is provided with a roller (31) and adopts a gear, and the moving rail (15) is provided with a rack (16), and the hanging rail gear (31) and the The racks (16) are engaged and rolled along the racks (16) under the driving of the railcar driving motor (32); the rollers 2 (23) of the traveling rails (10) are a gear, the moving rail two (21) is provided with a rack two (22), the traveling rail gear (23) meshes with the rack two (22) and drives the motor (24) on the traveling rail Driven along the rack two (22).
优选的,所述支撑轨(20)和所述行车轨(10)均分别设有电源滑触线(40),所述行车轨(10)设有集电器(41)从所述支撑轨(20)的电源滑触线(40)取电,所述行车轨(10)的电源滑触线(40)设置在所述移动轨道一(15)的顶部轨壁或侧部轨壁,所述吊轨车(30)对应位置设有从所述行车轨(10)的电源滑触线(40)取电的集电器(41),所述吊轨车(30)的集电器(41)包括两组并分别设置在吊轨车(30)的前部和后部的对应位置。Preferably, the support rail (20) and the traveling rail (10) are respectively provided with a power supply sliding line (40), and the traveling rail (10) is provided with a collector (41) from the supporting rail ( The power supply sliding line (40) of 20) is powered, and the power sliding line (40) of the traveling rail (10) is disposed on a top rail wall or a side rail wall of the moving rail (15), A corresponding collector (30) is provided with a current collector (41) for taking power from a power supply sliding line (40) of the traveling rail (10), and the collector (41) of the hanging rail vehicle (30) includes The two groups are respectively disposed at corresponding positions of the front and rear portions of the overhead rail car (30).
优选的,所述吊轨车(30)的下方设有可上下伸缩移动的升降悬吊机构(33),且所述吊轨车(30)设有驱使所述悬吊机构(33)进行升降的悬吊机构驱动电机(34)。Preferably, the suspension rail vehicle (30) is provided with a lifting and lowering mechanism (33) that can be moved up and down, and the hanging rail vehicle (30) is provided to drive the suspension mechanism (33) to lift and lower The suspension mechanism drives the motor (34).
优选的,所述相邻的两个行车轨(10)之间具有区间立面体(50),所述区间立面体(50)对应所述相邻的两个行车轨(10)的连接处位置设有过孔(51),所述过孔(51)设有过孔门(52),所述过孔门(52)设有电驱装置,所述相邻的两个行车轨(10)对接配合时,所述电驱装置配合打开所述过孔门(52)。Preferably, the adjacent two traveling rails (10) have a section rising body (50) corresponding to the connection of the adjacent two traveling rails (10). The position is provided with a through hole (51), and the through hole (51) is provided with a through hole door (52), and the through hole door (52) is provided with an electric drive device, and the adjacent two traveling rails ( 10) When the mating is engaged, the electric drive device cooperates to open the through-hole door (52).
优选的,所述行车轨驱动电机(24)、吊轨车驱动电机(32)均受中央处理单元(2)控制,且所述中央处理单元(2)与控制终端通信连接,所述控制终端为电脑或手机,并在所述控制终端上装有所述吊轨系统的控制软件。Preferably, the traveling rail driving motor (24) and the hanging rail driving motor (32) are both controlled by a central processing unit (2), and the central processing unit (2) is communicatively connected with a control terminal, and the control terminal It is a computer or a mobile phone, and the control software of the hanging rail system is installed on the control terminal.
有益效果Beneficial effect
(1)、本发明的吊轨系统采用支撑轨与行车轨上下布置的轨吊轨结构,吊轨车可纵横双重移动,通过相邻的两个行车轨的对接配合,使得吊轨车可从所述相邻的两个行车轨的其中之一行进跨越至所述相邻的两个行车轨的其中之另一,实现吊轨车及其搭载物可全覆盖的自由移动,灵活抵达多区间场所内的任意位置;(1) The hanging rail system of the present invention adopts a rail hanging rail structure in which the supporting rail and the traveling rail are arranged up and down, and the hanging rail car can be moved in both vertical and horizontal directions, and the hanging rail car can be passed through the docking and matching of the adjacent two traveling rails. One of the two adjacent traveling rails travels to the other of the two adjacent traveling rails, so that the hanging rail vehicle and its load can be fully covered and freely moved, and the flexible access to multiple intervals Any location within the premises;
(2)、相邻的两个行车轨的两个连接端在设计上即满足了吊轨车换轨的需求,同时保证了吊轨车在非换轨的状态下,吊轨车不会有出轨掉落的风险,而起这一作用的阻拦件巧妙的利用了自身重力来关闭,和所述相邻的两个行车轨对接配合时的动力来开启,且两个连接端采用一凸一凹可互为嵌入的结构设计,保证了所述相邻的两个行车轨的连接部位依然能稳当的对吊轨车进行承载;(2) The two connecting ends of the adjacent two traveling rails are designed to meet the needs of the rail-changing rail change, and at the same time ensure that the hanging rail car will not have the rail-changing state in the non-changing state. The risk of falling off the rail, and the blocking member that plays this role skillfully uses its own gravity to close, and the power when the adjacent two rails are butt-matched to open, and the two connecting ends adopt a convex one The recesses can be embedded in each other to ensure that the connecting portions of the two adjacent rails can still stably carry the suspension rails;
(3)、吊轨车进行跨区间移动的轨道路径由行车轨实时按需移动对接,吊轨车移动的轨道路径即接即走,整体无需架设纵横交叉、错综复杂、固定路径的吊轨,且吊轨车能够移动抵达的空间范围更为全面;(3) The track path of the overhead rail car moving across the interval is moved and docked in real time by the running track. The track path of the moving rail car moves immediately, and the whole does not need to erect the vertical and horizontal cross, intricate and fixed path of the hanging rail, and The range of space that the railcar can move to arrive is more comprehensive;
(4)、结合电源滑触线接入市电的方式有利于吊轨系统的长时间运行和吊轨车长距离的移动;(4) The method of connecting the power supply sliding line to the mains is beneficial to the long-term operation of the hanging rail system and the long distance movement of the hanging rail vehicle;
(5)、结合齿轮与齿条相啮合的滚动行进方式,运行更平稳,定位控制更精准;(5), combined with the rolling travel mode of the gear and the rack, the operation is more stable and the positioning control is more precise;
(6)、整合了嵌入式控制系统,实现信息化控制与运行。(6) Integrate the embedded control system to realize information control and operation.
附图说明DRAWINGS
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings described herein are intended to provide a further understanding of the invention, and are intended to be a part of the invention. In the drawing:
图1为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的整体组装结构示意图;1 is a schematic view showing the overall assembly structure of a hanging rail system for realizing suspension full-coverage movement across a section according to the present invention;
图2为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的支撑轨的结构示意图;2 is a schematic structural view of a support rail of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention;
图3为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的支撑轨的结构示意图(带电源滑触线);3 is a schematic structural view (with a power supply sliding line) of a support rail of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention;
图4为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的行车轨的结构示意图(带凸接头);4 is a schematic structural view (with a convex joint) of a traveling rail of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention;
图5为图4的行车轨主干的结构示意图;Figure 5 is a schematic structural view of the trunk of the traveling rail of Figure 4;
图6为图4的行车轨的第一连接端的结构示意图(带凸接头);Figure 6 is a structural schematic view of the first connecting end of the traveling rail of Figure 4 (with a male joint);
图7为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的行车轨的第二连接端的结构示意图(带凹接头);7 is a schematic structural view (with a concave joint) of a second connecting end of a traveling rail of a hanging rail system for realizing suspension movement across a section of the suspension according to the present invention;
图8为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的行车轨的阻拦件结构示意图;FIG. 8 is a schematic structural view of a blocking member of a traveling rail of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention; FIG.
图9为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的相邻两个行车轨的无缝对接结构示意图(对接前状态);9 is a schematic diagram of a seamless docking structure of two adjacent traveling rails of a hanging rail system for realizing a suspension across a section of a suspension according to the present invention (a state before docking);
图10为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的相邻两个行车轨的无缝对接结构示意图(对接后状态);10 is a schematic diagram of a seamless docking structure of two adjacent rails of a hanging rail system for realizing suspension movement across a section of the suspension according to the present invention (post-docking state);
图11为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的吊轨车与行车轨的电路连接结构示意图;11 is a schematic diagram of a circuit connection structure of a suspension rail car and a traveling rail of a hanging rail system for realizing suspension movement across a section of the suspension according to the present invention;
图12为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的吊轨车的结构示意图;12 is a schematic structural view of a hanging rail car of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention;
图13为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的支撑轨与行车轨的传动连接结构示意图;13 is a schematic view showing a transmission connection structure between a support rail and a traveling rail of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention;
图14为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的吊轨车与行车轨的传动连接结构示意图;14 is a schematic view showing a transmission connection structure of a hanging rail car and a traveling rail of a hanging rail system for realizing suspension movement across a section of the suspension according to the present invention;
图15为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的穿墙结构示意图(过孔门关闭状态); 15 is a schematic structural view of a through-wall structure of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention (a closed state of a through-hole door);
图16为本发明一种实现悬挂物跨区间全覆盖移动的吊轨系统的穿墙结构示意图(过孔门打开状态); 16 is a schematic structural view of a through-wall structure of a hanging rail system for realizing suspension movement across a section of a suspension according to the present invention (opening state of a through-hole door);
图17为本发明另一种实现悬挂物跨区间全覆盖移动的吊轨系统的相邻两个行车轨的无缝对接结构示意图;17 is a schematic view showing another seamless joint structure of two adjacent traveling rails of a hanging rail system for realizing a suspension across a section of a suspension according to the present invention;
图18为图17的带凸接头的行车轨的结构示意图;Figure 18 is a schematic structural view of the traveling rail with the male joint of Figure 17;
图19为本发明再一种实现悬挂物跨区间全覆盖移动的吊轨系统的相邻两个行车轨的无缝对接结构示意图;FIG. 19 is a schematic view showing a seamless docking structure of two adjacent traveling rails of a hanging rail system for realizing suspension movement across a section of the suspension according to the present invention; FIG.
图20为图19的带凸接头的行车轨的结构示意图;Figure 20 is a schematic structural view of the traveling rail with the male joint of Figure 19;
图中:In the picture:
1-电源模块;2-中央处理单元;3-驱动电路;4-无线通信模块;1-power module; 2- central processing unit; 3-drive circuit; 4-wireless communication module;
10-行车轨;11-行车轨主干;12-第一连接端(凸接头);121-凸部;122-吻合部;123-渐进收缩部;13-第二连接端(凹接头);131-凹部;132-顶推件;14-阻拦件;141-驱动臂;142-延长驱动臂;143-驱动头;144-限位件;145-弧线槽;15-移动轨道一;16-齿条一;17-橡胶皮套;10-row track; 11-way track trunk; 12-first connection end (convex joint); 121-protrusion; 122-anasthesis; 123-progressive constriction; 13-second connection end (concave joint); - recessed portion; 132-pushing member; 14-blocking member; 141-drive arm; 142-extended drive arm; 143-drive head; 144-stop member; 145-arc slot; 15--moving track one; Rack one; 17-rubber holster;
20-支撑轨;21-移动轨道二;22-齿条二;23-滚轮二(行车轨齿轮);24-行车轨驱动电机; 20-support rail; 21-moving track two; 22-rack two; 23-roller two (travel rail gear); 24-row rail drive motor;
30-吊轨车;31-滚轮一(吊轨车齿轮);32-吊轨车驱动电机;33-悬吊机构;34-悬吊机构驱动电机;35-受阻接触部;30-rail rail car; 31-roller one (hanging rail gear); 32-rail rail drive motor; 33-suspension mechanism; 34-suspension mechanism drive motor; 35-blocked contact;
40-电源滑触线;41-集电器;40-power sliding line; 41-current collector;
50-区间立面体(墙体);51-过孔;52-过孔门。50-section facade (wall); 51-via; 52-through gate.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
本实施例的一种实现悬挂物跨区间全覆盖移动的吊轨系统,包括行车轨10,所述行车轨10为吊轨车30提供移动轨道一15,所述吊轨车30设有驱使吊轨车30移动的吊轨车驱动电机32,所述行车轨10设有驱使行车轨10移动的行车轨驱动电机24;相邻的两个所述行车轨10分别对应设有第一连接端12和第二连接端13,所述相邻的两个行车轨10的两端均分别设有支撑轨20,且所述行车轨10的两端分别通过滚轮二23吊装在所述支撑轨20的下方,所述滚轮二23与所述行车轨驱动电机24传动连接,所述滚轮二23与所述移动轨道二21滚动配合,通过所述第一连接端12和所述第二连接端13的对接配合使所述相邻的两个行车轨10连通,进而使所述吊轨车30可从所述相邻的两个行车轨10的其中之一行进跨越至所述相邻的两个行车轨10的其中之另一,从而实现吊轨车30及其搭载物在多区间场所内的跨区间全覆盖移动。A hanging rail system for realizing suspension movement across a section of the suspension, comprising a traveling rail 10, the traveling rail 10 providing a moving rail 15 for the hanging rail vehicle 30, and the hanging rail vehicle 30 is provided with a driving suspension The railcar 30 moves the railcar drive motor 32, and the traveling rail 10 is provided with a driving rail drive motor 24 for driving the traveling rail 10; the adjacent two of the traveling rails 10 are respectively provided with the first connecting end 12 And the second connecting end 13 , the two ends of the two adjacent traveling rails 10 are respectively provided with the supporting rails 20 , and the two ends of the traveling rails 10 are respectively hoisted on the supporting rails 20 by the rollers 23 In the lower part, the roller 2 is drivingly connected to the traveling rail drive motor 24, and the roller 23 is in rolling engagement with the moving rail 2, and passes through the first connecting end 12 and the second connecting end 13. The docking engagement causes the adjacent two lanes 10 to communicate, thereby allowing the railcar 30 to travel from one of the adjacent two lanes 10 to the adjacent two lanes One of the rails 10, thereby realizing the suspension rail vehicle 30 and its load in a multi-zone area Full coverage across intervals.
本发明的实施方式Embodiments of the invention
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚、明白,以下结合附图和实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments, in order to make the present invention. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
如图1至图16所示,本实施例的一种实现悬挂物跨区间全覆盖移动的吊轨系统,包括行车轨10,所述行车轨10为吊轨车30提供移动轨道一15,所述吊轨车30设有驱使吊轨车30移动的吊轨车驱动电机32,所述行车轨10设有驱使行车轨10移动的行车轨驱动电机24;相邻的两个所述行车轨10分别对应设有第一连接端12和第二连接端13,所述相邻的两个行车轨10的两端均分别设有支撑轨20,且所述行车轨10的两端分别通过滚轮二23吊装在所述支撑轨20的下方,所述滚轮二23与所述行车轨驱动电机24传动连接,所述滚轮二23与所述移动轨道二21滚动配合,通过所述第一连接端12和所述第二连接端13的对接配合使所述相邻的两个行车轨10连通,进而使所述吊轨车30可从所述相邻的两个行车轨10的其中之一行进跨越至所述相邻的两个行车轨10的其中之另一,从而实现吊轨车30及其搭载物在多区间场所内的跨区间全覆盖移动。As shown in FIG. 1 to FIG. 16 , a hanging rail system for realizing a full coverage movement of a suspension across a section of the embodiment includes a traveling rail 10 , and the traveling rail 10 provides a moving rail 15 for the hanging rail vehicle 30 . The hanging rail car 30 is provided with a hanging rail driving motor 32 for driving the suspension rail vehicle 30 to move. The traveling rail 10 is provided with a driving rail driving motor 24 for driving the traveling rail 10 to move; two adjacent traveling rails 10 are provided. Correspondingly, a first connecting end 12 and a second connecting end 13 are respectively disposed, and two ends of the adjacent two traveling rails 10 are respectively provided with a supporting rail 20, and two ends of the traveling rail 10 respectively pass the roller 23 is hoisted under the support rail 20, the roller 2 is drivingly connected to the traveling rail drive motor 24, and the roller 23 is in rolling engagement with the moving rail 2, through the first connecting end 12. The mating engagement with the second connecting end 13 allows the adjacent two traveling rails 10 to communicate, thereby allowing the overhead rail vehicle 30 to travel from one of the adjacent two traveling rails 10 To the other of the two adjacent traveling rails 10, thereby realizing the hanging rail car 30 and its load Cross-interval full coverage movement in multi-interval locations.
所述跨区间的区间指由所述行车轨10、所述行车轨10两端的所述移动轨道一15组成的结构的垂直对应的空间,并不限指有实体立面区隔的空间。The section of the span section refers to a vertically corresponding space of the structure consisting of the traveling rail 10 and the moving rails 15 at both ends of the traveling rail 10, and is not limited to a space having a physical facade partition.
所述支撑轨20直接安装在场所的墙体50上部或吊顶,在所述吊轨车30下方无需设置悬吊机构33时,所述行车轨10也可设置在所述支撑轨20的上方。本实施例中所述行车轨移动设置在所述支撑轨的下方。The support rail 20 is directly installed on the upper part of the wall 50 of the place or the ceiling. When the suspension mechanism 33 is not required to be provided below the hanging rail vehicle 30, the traveling rail 10 can also be disposed above the support rail 20. In the embodiment, the traveling rail movement is disposed below the support rail.
为确保吊轨车30在非跨区间换轨的情形下在行车轨10上不出轨而跌落,在非跨区间换轨状态时,主控系统对所述吊轨车30在行车轨10上的移动距离进行了限定,或者,所述移动轨道一15另设有行程开关或所述吊轨车30设有感应器对所述吊轨车30在行车轨10上的移动距离进行了限定;同时为提高安全性,在行车轨10两边的连接端即第一连接端和/或第二连接端的端面设有阻拦件14,如图4至图10所示,本实施例中,所述第一连接端12和所述第二连接端13的对应所述移动轨道一15的端面分别活动装接有阻拦件14,所述阻拦件14在所述相邻的两个行车轨10连通时打开,所述阻拦件14可通过电驱装置来开启和关闭;或者,所述阻拦件14借由所述第一连接端12和所述第二连接端13对接配合时的动力来开启,并借由自身重力来关闭或借由伸缩器件如弹簧的弹力来关闭;所述第一连接端12和所述第二连接端13还分别设有对所述阻拦件14进行限位的限位件144;所述吊轨车30设有与所述阻拦件14接触的受阻接触部35,所述吊轨车30只要与所述阻拦件14接触并受拦的部位即为所述受阻接触部35。本实施例中,所述阻拦件14借由所述第一连接端12和所述第二连接端13对接配合时的动力来顶推开启,借由自身重力来下摆关闭,所述阻拦件14顶部摆动装接在所述移动轨道一15的顶部轨壁,所述移动轨道一15的底部轨壁的端部则设有对所述阻拦件14进行摆动限位的限位件144,初始位置时,所述阻拦件14在自身重力作用下抵靠在限位件144的位置并封闭所述移动轨道一15的端部。In order to ensure that the railcar 30 is not derailed on the road rail 10 in the case of non-cross-track changing, the main control system is on the rail 10 of the railcar 30 in the non-cross-track changing state. The moving distance is limited, or the moving track 15 is further provided with a travel switch or the hanging rail vehicle 30 is provided with an inductor to limit the moving distance of the hanging rail vehicle 30 on the traveling rail 10; In order to improve the safety, a blocking member 14 is disposed on the end of the connecting end of the traveling rail 10, that is, the end of the first connecting end and/or the second connecting end. As shown in FIG. 4 to FIG. 10, in the embodiment, the first The end faces of the connecting end 12 and the second connecting end 13 corresponding to the moving rails 15 are movably attached with blocking members 14 respectively, and the blocking members 14 are opened when the adjacent two traveling rails 10 are connected. The blocking member 14 can be opened and closed by an electric drive device; or the blocking member 14 is opened by the power when the first connecting end 12 and the second connecting end 13 are mated and matched, and Self-gravity to close or closed by the elastic force of a telescopic device such as a spring; the first The connecting end 12 and the second connecting end 13 are respectively provided with a limiting member 144 for limiting the blocking member 14; the hanging rail vehicle 30 is provided with a blocked contact portion 35 that is in contact with the blocking member 14 The portion of the hanging rail car 30 that is in contact with and blocked by the blocking member 14 is the blocked contact portion 35. In this embodiment, the blocking member 14 is pushed up by the power when the first connecting end 12 and the second connecting end 13 are mated and engaged, and the hem is closed by its own gravity, and the blocking member 14 is closed. The top swing is attached to the top rail wall of the moving rails 15, and the end of the bottom rail wall of the moving rails 15 is provided with a limiting member 144 for swinging the blocking member 14 to the initial position. The blocking member 14 abuts against the position of the limiting member 144 under its own gravity and closes the end of the moving rail 15 .
如图7、图8所示,所述阻拦件14设有驱动臂141,所述阻拦件14底部一侧与所述驱动臂141的一端联动配合,所述移动轨道一15的侧部轨壁设有供所述阻拦件14摆动让位的弧线槽145,所述驱动臂141从所述弧线槽145穿插过去。As shown in FIG. 7 and FIG. 8 , the blocking member 14 is provided with a driving arm 141 , and a bottom side of the blocking member 14 is coupled with one end of the driving arm 141 , and a side rail wall of the moving rail 15 . An arc groove 145 is provided for the blocking member 14 to swing into position, and the driving arm 141 is inserted through the arc groove 145.
所述第一连接端12和所述第二连接端13分别与所述行车轨主干11可拆卸连接,例如,可采用插接配合、卡接配合、螺接配合等可拆卸连接,并且每个行车轨10可根据是否需要与相邻区域的行车轨10对接以及要进行对接的行车轨的朝向来决定选择装所述凸接头或凹接头;本实施例中,所述第一连接端12整体为拐弯状接头,所述第一连接端12的端面设有凸部121凸接头,所述第二连接端13的端面设有凹部131凹接头,所述凸部121与所述凹部131插接配合;优选的,所述凸部121和所述凹部131的高度尺寸和宽度尺寸均小于所述行车轨10的高度尺寸和宽度尺寸,所述凸部121设有渐进缩收部123居于前方,且渐进缩收部123的边角为圆弧状以利于所述凸部121与所述凹部131的插接配合,所述凸部121还设有能刚好插满所述凹部131的凹槽的端口的吻合部122以利于连接后的所述第一连接端12和所述第二连接端13的连接部位的稳当和牢固;所述第一连接端12的所述阻拦件14还设有延长驱动臂142,所述延长驱动臂142的一端与所述驱动臂141联动装接,另一端则活动装接有驱动头143并置于所述凸部121的凹槽内的端部,所述凹部131的凹槽内设有顶推件132,所述凸部121与所述凹部131插接配合时,所述顶推件132顶推所述驱动头143带动所述第一连接端12的阻拦件14顺着其所在的弧线槽145向上转动开启,其中所述驱动头143为滚轮以利于顶推过程的顺畅进行,所述第二连接端13的阻拦件14的驱动臂141也活动装接有滚轮驱动头143,所述凸部121的侧壁则顶推所述第二连接端13的阻拦件14的的驱动头143带动所述第二连接端13的阻拦件14顺着其所在的弧线槽145向上转动开启,以使相邻的两个行车轨10的移动轨道一15相互连通。The first connecting end 12 and the second connecting end 13 are respectively detachably connected to the traveling rail trunk 11 , for example, a detachable connection such as a plug fit, a snap fit, a screw fit, etc., and each The traveling rails 10 can be selected to be mounted with the male or female joints of the adjacent areas and the orientation of the traveling rails to be docked. In this embodiment, the first connecting ends 12 as a whole For the curved joint, the end surface of the first connecting end 12 is provided with a convex portion of the convex portion 121, and the end surface of the second connecting end 13 is provided with a concave portion 131, and the convex portion 121 is inserted into the concave portion 131. Preferably, the height and width dimensions of the convex portion 121 and the concave portion 131 are smaller than the height dimension and the width dimension of the traveling rail 10, and the convex portion 121 is provided with the progressively retracting portion 123 at the front. The corners of the progressively retracting portion 123 are arcuate to facilitate the insertion and engagement of the convex portion 121 with the concave portion 131. The convex portion 121 is further provided with a groove that can be just inserted into the concave portion 131. An anastomosis 122 of the port to facilitate the first connection after the connection The connecting portion of the second connecting end 13 is stable and firm; the blocking member 14 of the first connecting end 12 is further provided with an extended driving arm 142, one end of the extended driving arm 142 and the driving The arm 141 is coupledly coupled, and the other end is movably mounted with an end portion of the driving head 143 and disposed in the recess of the convex portion 121. The recess 131 has a pushing member 132 disposed therein. When the portion 121 is mated with the recessed portion 131, the pushing member 132 pushes the driving head 143 to drive the blocking member 14 of the first connecting end 12 to rotate upward along the arc groove 145 where it is located. The driving head 143 is a roller to facilitate the smooth pushing process. The driving arm 141 of the blocking member 14 of the second connecting end 13 is also movably attached with a roller driving head 143, and the side wall of the convex portion 121. Then, the driving head 143 pushing the blocking member 14 of the second connecting end 13 drives the blocking member 14 of the second connecting end 13 to rotate upward along the arc groove 145 where it is located, so that two adjacent ones are opened. The moving rails 15 of the traveling rails 10 are in communication with each other.
本实施例的阻拦件14为上下推放的窗式挡片,靠自身重力来下摆关闭,借由所述凸部121与所述凹部131插接配合时的行进动力在两个物体接触后形成的相互推力来开启;也可借由伸缩器件如弹簧来设置前后推拉的门式挡片,前后推拉的门式挡片靠伸缩器件的弹力来关闭,而同样借由所述凸部121与所述凹部131插接配合时的行进动力在两个物体接触后形成的相互推力来开启。The blocking member 14 of the present embodiment is a window type blocking piece that is pushed up and down, and the hem is closed by its own gravity, and the traveling power when the convex portion 121 is inserted and matched with the concave portion 131 is formed after the two objects are in contact with each other. The mutual thrust is opened; the front and rear push-pull door flaps can also be arranged by a telescopic device such as a spring, and the front and rear push-pull door flaps are closed by the elastic force of the telescopic device, and also by the convex portion 121 and the The traveling force at the time of the insertion and engagement of the recessed portion 131 is opened by the mutual thrust formed by the contact of the two objects.
所述第一连接端12和所述第二连接端13采用一凸一凹的对接可形成互为嵌入、更为稳固的连接关系,而这种互为嵌入的接轨方式,接头凹或凸的部位并不局限在接头端口的中部,在其它部位亦可实现,且不局限于竖向的插接配合即凸部121和凹部131均为竖向延伸,还可是横向的插接配合即凸部121和凹部131均为横向延伸或者斜向的插接配合即凸部121和凹部131均为斜向延伸。如图17-20所示,所述凸部121可设置在顶部,所述凹部131可对应设置在顶部,二者直接相互插接配合即可。The first connecting end 12 and the second connecting end 13 adopt a convex-concave butt joint to form a mutually embedded and more stable connecting relationship, and the mutually embedded connecting manners are concave or convex. The portion is not limited to the middle portion of the joint port, and can be realized at other portions, and is not limited to the vertical plug fitting, that is, the convex portion 121 and the concave portion 131 are vertically extended, and the lateral plug-in fitting, that is, the convex portion. Both the 121 and the recess 131 are laterally extended or obliquely inserted, that is, the convex portion 121 and the concave portion 131 both extend obliquely. As shown in FIG. 17-20, the convex portion 121 can be disposed at the top, and the concave portion 131 can be correspondingly disposed at the top, and the two can be directly inserted and matched with each other.
如图14所示,为了使运行更平稳,定位更精准,本实施例中,所述吊轨车30设有滚轮一31并采用齿轮,所述移动轨道一15设有齿条一16,所述吊轨车齿轮31与所述齿条一16相啮合并在所述吊轨车驱动电机32的驱动下沿着所述齿条一16滚动;所述行车轨10的滚轮二23采用齿轮,所述移动轨道二21设有齿条二22,所述行车轨齿轮23与所述齿条二22相啮合并在所述行车轨驱动电机24的驱动下沿着所述齿条二22滚动。As shown in FIG. 14 , in order to make the operation more stable and the positioning is more precise, in the embodiment, the hanging rail car 30 is provided with a roller 31 and a gear, and the moving rail 15 is provided with a rack 16 . The suspension rail gear 31 meshes with the rack 16 and is driven along the rack 16 under the driving of the overhead trolley driving motor 32; the roller 23 of the traveling rail 10 adopts a gear, The moving rail 2 is provided with a rack 22 which meshes with the rack 22 and is rolled along the rack 22 under the driving of the traveling rail drive motor 24.
另外,本实施例的对接结构还进一步在所述相邻的两个行车轨10的连接处的两个端面分别设有橡胶皮套17,从而为所述行车轨10的对接起到缓冲、密合、静音、降噪的作用。In addition, the docking structure of the embodiment further provides rubber holsters 17 at the two end faces of the joints of the adjacent two traveling rails 10, thereby buffering and densely connecting the traveling rails 10. The function of combining, mute and noise reduction.
所述行车轨10和所述吊轨车30的移动为电力驱动,本实施例中接入的电源为市电。如图9和图11、图12所示,所述支撑轨20和所述行车轨10均分别设有电源滑触线40,所述支撑轨20的电源滑触线40接入经转变为安全电压的市电,所述行车轨10设有集电器41从所述支撑轨20的电源滑触线40取电,所述吊轨车30对应位置设有从所述行车轨10的电源滑触线40取电的集电器41。具体的,所述行车轨10的电源滑触线40设置在所述移动轨道一15的顶部轨壁或侧部轨壁,所述电源滑触线40的布置位置可根据所述行车轨20的结构进行调整,本实施例中所述行车轨10的电源滑触线40设置在所述移动轨道一15无所述阻拦件14这边的侧部轨壁;所述吊轨车30的集电器41包括两组并分别设置在吊轨车30的前部和后部的对应位置,所述吊轨车30的两组集电器41的其中一组集电器41在换轨行进时会先于另一组集电器31接触到要跨进的行车轨10对应的电源滑触线40,以确保所述吊轨车30沿着所述行车轨10移动并在所述相邻的两个行车轨10连通后进行换轨时保持与所述行车轨10的电源滑触线40的不间断的电连接,确保吊轨车30的电力不间断接续;所述吊轨车30无集电器41的一侧前后均朝内具有受阻接触部35能与所述行车轨10连接端的所述阻拦件14接触,以使阻拦件14可起到阻挡吊轨车30出轨的作用。The movement of the traveling rail 10 and the hanging rail vehicle 30 is electrically driven, and the power source connected in this embodiment is a commercial power. As shown in FIG. 9 and FIG. 11 and FIG. 12, the support rail 20 and the traveling rail 10 are respectively provided with a power supply sliding line 40, and the power supply sliding line 40 of the supporting rail 20 is converted into a safety. The mains of the voltage, the traveling rail 10 is provided with a current collector 41 for taking power from the power supply sliding line 40 of the support rail 20, and the hanging rail vehicle 30 is provided with a power supply sliding from the traveling rail 10 at a corresponding position. Line 40 takes power from current collector 41. Specifically, the power supply line 40 of the traveling rail 10 is disposed on the top rail wall or the side rail wall of the moving rail 15 , and the power sliding line 40 is disposed according to the traveling rail 20 The structure is adjusted. In this embodiment, the power supply line 40 of the traveling rail 10 is disposed on the side rail wall of the moving rail 15 without the blocking member 14; the collector of the hanging rail vehicle 30 41 includes two groups and is respectively disposed at corresponding positions of the front and rear portions of the overhead rail vehicle 30, and one of the two sets of current collectors 41 of the two sets of the current collectors 41 of the overhead rail vehicle 30 precedes the other A set of current collectors 31 contacts the power supply line 40 corresponding to the traveling rail 10 to be traversed to ensure that the hanging rail vehicle 30 moves along the traveling rail 10 and on the adjacent two traveling rails 10 Maintaining an uninterrupted electrical connection with the power supply line 40 of the traveling rail 10 when the rail is changed after the communication, ensuring that the power of the trolley rail 30 is uninterrupted; the side of the trolley 30 without the collector 41 The blocked contact portion 35 is in contact with the blocking member 14 at the connecting end of the traveling rail 10 so as to be opposite to the blocking member 14 30 acts as a barrier hanging rail vehicle derailment effect.
在对吊轨车30运行频率要求不高和行程不远等应用场合下,所述行车轨10内也可不布置电源滑触线40,吊轨车30采用自带电池供给电力。In the application situation that the running frequency of the hanging rail vehicle 30 is not high and the stroke is not far, the power rail sliding line 40 may not be disposed in the traveling rail 10, and the hanging rail vehicle 30 uses the self-contained battery to supply electric power.
所述吊轨车30的下方设有可上下伸缩移动的升降悬吊机构33,且所述吊轨车30设有驱使所述悬吊机构33进行升降的悬吊机构驱动电机34。A lifting and lowering mechanism 33 that can be vertically moved up and down is provided below the hanging rail car 30, and the hanging rail vehicle 30 is provided with a suspension mechanism driving motor 34 that drives the suspension mechanism 33 to move up and down.
本实施例的吊轨系统不仅适用于多区间相互连通无隔离的场所,还适用于各个区间之间具有墙体相互隔离的场所;如图15、图16所示,所述相邻的两个行车轨10之间具有墙体50,所述墙体50对应所述相邻的两个行车轨10的连接处位置设有过孔51,所述过孔51设有过孔门52,所述过孔门52设有电驱装置,所述相邻的两个行车轨10对接配合时,所述电驱装置配合打开所述过孔门52,以供所述吊轨车30从所述相邻的两个行车轨10的其中之一穿过所述墙体50跨越至所述相邻的两个行车轨10的其中之另一;或者,如图13所示,可直接在所述墙体50上预留一个吊轨车30穿行的通道。The hanging rail system of the embodiment is applicable not only to a place where multiple sections are connected to each other and is not isolated, but also to a place where walls are isolated from each other; as shown in FIG. 15 and FIG. 16, the adjacent two There is a wall 50 between the traveling rails 10, and the wall 50 is provided with a through hole 51 corresponding to the connection position of the adjacent two traveling rails 10, and the through hole 51 is provided with a through hole door 52, The through-hole door 52 is provided with an electric drive device. When the two adjacent traveling rails 10 are mated, the electric drive device cooperates to open the through-hole door 52 for the hanging rail car 30 to pass from the phase One of the two adjacent rails 10 passes through the wall 50 to the other of the adjacent two lanes 10; or, as shown in FIG. 13, directly on the wall A passage through which the overhead trolley 30 passes is reserved on the body 50.
所述支撑轨20的电源滑触线40接入市电的端点前置有主机,所述主机包含有电源模块1、中央处理单元2、无线通信模块4,所述行车轨10和所述吊轨车30均分别设有电源模块1、中央处理单元2、驱动电路3、无线通信模块4;所述主机的电源模块1接入市电对应所述行车轨驱动电机24、吊轨车驱动电机32、悬吊机构驱动电机34输出适配规格的电源接入到所述支撑轨20的电源滑触线40,并分别通过所述行车轨10的驱动电路3、所述吊轨车30的驱动电路3进行电连接,所述主机再有电源模块1接入电源对应所述主机的中央处理单元2、无线通信模块4输出适配规格的电源并电连接,所述主机的中央处理单元2与所述主机的无线通信模块4通信连接;所述行车轨10的电源模块1接入电源对应所述行车轨10的中央处理单元2、无线通信模块4输出适配规格的电源并电连接,所述行车轨10的中央处理单元2通过所述行车轨10的驱动电路3与所述行车轨驱动电机24控制连接,所述行车轨10的中央处理单元2与所述行车轨10的无线通信模块4通信连接;所述吊轨车30的电源模块1接入电源对应所述吊轨车30的中央处理单元2、无线通信模块4输出适配规格的电源并电连接,所述吊轨车30的中央处理单元2通过所述吊轨车30的驱动电路3与所述吊轨车驱动电机32、悬吊机构驱动电机34控制连接,所述吊轨车30的中央处理单元2与所述吊轨车30的无线通信模块4通信连接;所述主机的中央处理单元2通过无线通信模块4与所述行车轨驱动电机24、吊轨车驱动电机32、悬吊机构驱动电机34控制连接,并与控制终端通信连接;本实施例中所述控制终端为电脑或手机等智能设备, 并在所述控制终端上装有所述吊轨系统的控制软件。The power supply sliding line 40 of the support rail 20 is connected to the end of the mains, and the host includes a power module 1, a central processing unit 2, a wireless communication module 4, the traveling rail 10 and the hanging Each of the railcars 30 is provided with a power module 1, a central processing unit 2, a driving circuit 3, and a wireless communication module 4; the power module 1 of the host is connected to the mains to correspond to the driving track driving motor 24 and the hanging rail driving motor. 32. The suspension mechanism driving motor 34 outputs a power supply with an adapted specification to the power supply sliding line 40 of the support rail 20, and respectively drives the driving circuit 3 of the traveling rail 10 and the driving of the hanging rail vehicle 30. The circuit 3 is electrically connected, and the host further has a power module 1 connected to the power source corresponding to the central processing unit 2 of the host, and the wireless communication module 4 outputs a power supply of an adaptive specification, and the central processing unit 2 of the host The wireless communication module 4 of the host rail is communicably connected; the power module 1 of the traveling rail 10 is connected to a central processing unit 2 of the traveling rail 10, and the wireless communication module 4 outputs a power supply of an adaptive specification and is electrically connected. Describe the rails 10 The central processing unit 2 is connected to the driving track driving motor 24 via the driving circuit 3 of the traveling rail 10, and the central processing unit 2 of the traveling rail 10 is communicably connected with the wireless communication module 4 of the traveling rail 10; The power module 1 of the overhead trolley 30 is connected to a power supply corresponding to the central processing unit 2 of the overhead rail vehicle 30, and the wireless communication module 4 outputs a power supply of an adapted specification, and the central processing unit 2 of the overhead rail vehicle 30 The drive circuit 3 of the overhead rail car 30 is connected to the suspension rail drive motor 32 and the suspension mechanism drive motor 34, and the central processing unit 2 of the overhead rail vehicle 30 and the overhead rail vehicle 30 are wirelessly connected. The communication module 4 is communicatively coupled; the central processing unit 2 of the host is controlled by the wireless communication module 4 to the traveling rail drive motor 24, the overhead rail drive motor 32, and the suspension mechanism drive motor 34, and is communicatively coupled to the control terminal. The control terminal in the embodiment is a smart device such as a computer or a mobile phone, and the control software of the hanging rail system is installed on the control terminal.
 上述说明示出并描述了本发明的优选实施例,如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The above description shows and describes a preferred embodiment of the present invention. As described above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be construed as being Combinations, modifications, and environments are possible, and can be modified by the teachings of the above teachings or related art within the scope of the inventive concept described herein. All changes and modifications made by those skilled in the art are intended to be within the scope of the appended claims.
工业实用性Industrial applicability
本发明的吊轨系统采用支撑轨与行车轨上下布置的轨吊轨结构,吊轨车可纵横双重移动,通过相邻的两个行车轨的对接配合,使得吊轨车可从所述相邻的两个行车轨的其中之一行进跨越至所述相邻的两个行车轨的其中之另一,实现吊轨车及其搭载物可全覆盖的自由移动,灵活抵达多区间场所内的任意位置。The hanging rail system of the invention adopts a rail hanging rail structure arranged on the upper and lower sides of the support rail and the traveling rail, and the hanging rail car can be moved in both vertical and horizontal directions, and the butt jointing of the adjacent two traveling rails enables the hanging rail vehicle to be from the adjacent One of the two lanes of the vehicle travels to the other of the two adjacent lanes, so that the suspension rail and its load can be fully covered and freely moved, and can flexibly reach any of the multiple sections. position.

Claims (10)

  1. 一种实现悬挂物跨区间全覆盖移动的吊轨系统,其特征在于:包括行车轨,所述行车轨为吊轨车提供移动轨道一,所述吊轨车设有驱使吊轨车移动的吊轨车驱动电机;相邻的两个所述行车轨分别对应设有第一连接端和第二连接端,所述相邻的两个行车轨当中至少一个行车轨的两端分别设有为行车轨提供支撑和移动轨道二的支撑轨,且所述两端分别设有支撑轨的行车轨还设有驱使行车轨移动的行车轨驱动电机,所述行车轨移动设置在所述支撑轨的上方或下方,通过所述第一连接端和所述第二连接端的对接配合使所述相邻的两个行车轨连通,进而使所述吊轨车可从所述相邻的两个行车轨的其中之一行进跨越至所述相邻的两个行车轨的其中之另一。A hanging rail system for realizing a full coverage movement of a suspension across a section, comprising: a traveling rail, wherein the traveling rail provides a moving rail for the hanging rail vehicle, and the hanging rail vehicle is provided with a crane for driving the hanging rail vehicle to move a railcar driving motor; the adjacent two of the traveling rails respectively have a first connecting end and a second connecting end, and at least one of the two adjacent traveling rails is respectively provided with a driving lane The rail provides a support rail for supporting and moving the rail 2, and the traveling rails respectively provided with the support rails at the two ends are further provided with a driving rail driving motor for driving the traveling rail, and the traveling rail is disposed above the supporting rail Or below, the adjacent two rails are communicated by the mating cooperation of the first connecting end and the second connecting end, so that the hanging rail car can be from the adjacent two traveling rails One of them travels across to the other of the two adjacent lanes.
  2. 根据权利要求1所述的吊轨系统,其特征在于:所述第一连接端和所述第二连接端的对应所述移动轨道一的端面分别活动装接有阻拦件,所述阻拦件在所述相邻的两个行车轨连通时打开,所述阻拦件可通过电驱装置来开启和关闭;或者,所述阻拦件借由所述第一连接端和所述第二连接端对接配合时的动力来开启,并借由自身重力来关闭或借由伸缩器件的弹力来关闭;所述第一连接端和所述第二连接端还分别设有对所述阻拦件进行限位的限位件;所述吊轨车设有与所述阻拦件接触的受阻接触部。The hanging rail system according to claim 1, wherein the end faces of the first connecting end and the second connecting end corresponding to the moving rails are respectively movably attached with blocking members, and the blocking members are in the same position. Opening when the adjacent two traveling rails are in communication, the blocking member can be opened and closed by the electric drive device; or, when the blocking member is mated by the first connecting end and the second connecting end The power is turned on, and is closed by its own gravity or closed by the elastic force of the telescopic device; the first connecting end and the second connecting end are respectively provided with a limit for limiting the blocking member. The hanging rail car is provided with a blocked contact portion in contact with the blocking member.
  3. 根据权利要求2所述的吊轨系统,其特征在于:所述阻拦件顶部摆动装接在所述移动轨道一的顶部轨壁,所述阻拦件设有驱动臂,所述阻拦件底部一侧与所述驱动臂的一端联动配合,所述移动轨道一的侧部轨壁设有供所述阻拦件摆动让位的弧线槽。The hanging rail system according to claim 2, wherein the top of the blocking member is swingably attached to the top rail wall of the moving rail, the blocking member is provided with a driving arm, and the bottom side of the blocking member is Cooperating with one end of the driving arm, the side rail wall of the moving rail 1 is provided with an arc groove for the blocking member to swing and give way.
     
  4. 根据权利要求3所述的吊轨系统,其特征在于:所述第一连接端的端面设有凸部,所述第二连接端的端面设有凹部,所述凸部与所述凹部插接配合并带动所述第一连接端和所述第二连接端的阻拦件顺着各自所在的弧线槽向上转动开启。The hanging rail system according to claim 3, wherein the end surface of the first connecting end is provided with a convex portion, and the end surface of the second connecting end is provided with a concave portion, and the convex portion is inserted and fitted with the concave portion The blocking members that drive the first connecting end and the second connecting end are turned upwards along the respective arc grooves.
  5. 根据权利要求1所述的吊轨系统,其特征在于:所述相邻的两个行车轨的两端均分别设有所述支撑轨,且所述行车轨的两端分别通过滚轮二吊装在所述支撑轨的下方,所述滚轮二与所述行车轨驱动电机传动连接,所述滚轮二与所述移动轨道二滚动配合。The hanging rail system according to claim 1, wherein both ends of the two adjacent traveling rails are respectively provided with the supporting rail, and two ends of the traveling rail are respectively hoisted by the roller 2 Below the support rail, the roller 2 is drivingly connected to the traveling rail drive motor, and the roller 2 is in rolling engagement with the moving rail.
  6. 根据权利要求5所述的吊轨系统,其特征在于:所述吊轨车设有滚轮一并采用齿轮,所述移动轨道一设有齿条一,所述吊轨车齿轮与所述齿条一相啮合并在所述吊轨车驱动电机的驱动下沿着所述齿条一滚动;所述行车轨的滚轮二采用齿轮,所述移动轨道二设有齿条二,所述行车轨齿轮与所述齿条二相啮合并在所述行车轨驱动电机的驱动下沿着所述齿条二滚动。The hanging rail system according to claim 5, wherein the hanging rail car is provided with a roller and a gear is used, and the moving rail is provided with a rack one, the hanging rail gear and the rack One phase meshes and rolls along the rack under the driving of the suspension rail driving motor; the roller 2 of the traveling rail adopts a gear, and the moving rail 2 is provided with a rack 2, and the traveling rail gear Engaging with the rack two and rolling along the rack two under the driving of the traveling rail drive motor.
  7. 根据权利要求1所述的吊轨系统,其特征在于:所述支撑轨和所述行车轨均分别设有电源滑触线,所述行车轨设有集电器从所述支撑轨的电源滑触线取电,所述行车轨的电源滑触线设置在所述移动轨道一的顶部轨壁或侧部轨壁,所述吊轨车对应位置设有从所述行车轨的电源滑触线取电的集电器,所述吊轨车的集电器包括两组并分别设置在吊轨车的前部和后部的对应位置。The hanging rail system according to claim 1, wherein the support rail and the traveling rail are respectively provided with a power supply sliding line, and the traveling rail is provided with a power collector sliding from the power supply of the supporting rail. The power line of the traveling rail is disposed on a top rail wall or a side rail wall of the moving rail, and the corresponding position of the railcar is provided with a power sliding line from the traveling rail. An electric current collector, the current collector of the hanging rail car comprises two groups and is respectively disposed at corresponding positions of the front and rear portions of the hanging rail car.
  8. 根据权利要求1所述的吊轨系统,其特征在于:所述吊轨车的下方设有可上下伸缩移动的升降悬吊机构,且所述吊轨车设有驱使所述悬吊机构进行升降的悬吊机构驱动电机。The hanging rail system according to claim 1, wherein a lifting suspension mechanism capable of up-and-down telescopic movement is disposed under the hanging rail vehicle, and the hanging rail vehicle is configured to drive the suspension mechanism to lift and lower The suspension mechanism drives the motor.
  9. 根据权利要求1所述的吊轨系统,其特征在于:所述相邻的两个行车轨之间具有区间立面体,所述区间立面体对应所述相邻的两个行车轨的连接处位置设有过孔,所述过孔设有过孔门,所述过孔门设有电驱装置,所述相邻的两个行车轨对接配合时,所述电驱装置配合打开所述过孔门。The hanging rail system according to claim 1, wherein the adjacent two rows of rails have a section riser body, and the section riser body corresponds to the connection of the adjacent two rows of rails. a through hole is provided at the position, the through hole is provided with a through hole door, and the through hole door is provided with an electric drive device, and the electric drive device cooperates to open the electric drive device when the adjacent two traveling rails are mated Through the hole door.
  10. 根据权利要求1所述的吊轨系统,其特征在于:所述行车轨驱动电机、吊轨车驱动电机均受中央处理单元控制,且所述中央处理单元与控制终端通信连接,所述控制终端为电脑或手机,并在所述控制终端上装有所述吊轨系统的控制软件。The hanging rail system according to claim 1, wherein the driving track driving motor and the hanging rail driving motor are controlled by a central processing unit, and the central processing unit is communicably connected with the control terminal, and the control terminal It is a computer or a mobile phone, and the control software of the hanging rail system is installed on the control terminal.
PCT/CN2019/083017 2018-04-20 2019-04-17 Suspension rail system for realizing full interzonal coverage mobility of suspended objects WO2019201272A1 (en)

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CN201810359681.9 2018-04-20

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WO2019201272A1 true WO2019201272A1 (en) 2019-10-24

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CN112875504A (en) * 2019-11-29 2021-06-01 蔡德贤 Hanger rail device facilitating installation
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