WO2019196332A1 - Curved photovoltaic tile and preparation method therefor - Google Patents

Curved photovoltaic tile and preparation method therefor Download PDF

Info

Publication number
WO2019196332A1
WO2019196332A1 PCT/CN2018/105322 CN2018105322W WO2019196332A1 WO 2019196332 A1 WO2019196332 A1 WO 2019196332A1 CN 2018105322 W CN2018105322 W CN 2018105322W WO 2019196332 A1 WO2019196332 A1 WO 2019196332A1
Authority
WO
WIPO (PCT)
Prior art keywords
flexible
curved
bonding layer
heating
rigid panel
Prior art date
Application number
PCT/CN2018/105322
Other languages
French (fr)
Chinese (zh)
Inventor
程晓龙
顾鸿扬
张继凯
陆玉钊
季福钢
Original Assignee
北京汉能光伏投资有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北京汉能光伏投资有限公司 filed Critical 北京汉能光伏投资有限公司
Publication of WO2019196332A1 publication Critical patent/WO2019196332A1/en

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/049Protective back sheets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • H02S20/25Roof tile elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present disclosure relates to photovoltaic power generation technology, and in particular to a curved photovoltaic tile and a method of fabricating the same.
  • the curved photovoltaic tile in the prior art comprises a front panel glass, a back panel glass, and a multi-layer composite structure such as a sandwich film disposed between the two, and a photovoltaic cell module.
  • the multi-layer composite structure has high requirements for the degree of coincidence.
  • the core process of the preparation method of the existing curved photovoltaic tile is to put the completed multi-layer composite structure into a laminating machine for pre-compression, and then send it into the autoclave to complete the pressing.
  • the present disclosure provides a curved photovoltaic tile and a method of preparing the same.
  • the present disclosure provides a curved photovoltaic tile comprising:
  • a photovoltaic cell module connected to the light transmissive rigid panel by a first bonding layer
  • the transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved, and the undulating arc of the connecting surface is uniform.
  • the photovoltaic cell module includes: a flexible thin film solar cell and a diode disposed on one side of the flexible thin film solar cell.
  • the flexible back sheet is provided with a moisture barrier layer.
  • a package apron is disposed between the transparent rigid panel and the flexible back panel.
  • the outer side of the flexible back sheet is provided with a weather resistant polymer material layer.
  • the light transmissive rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer, and the flexible backing plate are sinusoidal in longitudinal cross-sectional shape parallel to the extending direction of the wave. curve.
  • the light transmissive rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer, and the flexible backing plate are all wavy.
  • the number of the waves is 2 to 5, preferably 4 to 5.
  • the peaks and valleys of the waves and the peaks have a range of 25 mm to 100 mm, preferably 40 mm to 100 mm.
  • the present disclosure also provides a method of preparing the above curved photovoltaic tile, comprising the following steps:
  • the pre-lamination assembly is placed in a flexible sealed bag and continuously vacuumed and heated to perform a lamination process to obtain the curved photovoltaic tile;
  • the transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved and laid in a uniform undulation.
  • the degree of vacuum in the flexible sealed bag is from -85 kPa to -100 kPa.
  • the method further comprises: pre-vacuating the flexible sealed bag, preferably vacuum cooling Pumping.
  • the flexible sealed bag is a soft silicone bag or a rubber bag.
  • the placing the pre-lamination assembly in a flexible sealed bag for continuous vacuuming and heating comprises: opening an upper layer of the flexible sealed bag, below the flexible sealed bag The pre-lamination assembly is placed on the mesh cloth, the upper layer of the flexible sealing bag is closed, and the edge of the flexible sealing bag is pressed to form a sealed space of the flexible sealed bag, and the flexible sealed bag is continuously evacuated and heated.
  • the heating temperature in the lamination process is controlled to be between 70 ° C and 160 ° C.
  • the heating step of the lamination process is:
  • the first period of time heating the pre-lamination assembly at 70 ° C ⁇ 100 ° C for 5 to 10 minutes;
  • the second period of time heating to 120 ° C ⁇ 130 ° C, heating for 5 to 10 minutes;
  • the third period heating to 140 ° C ⁇ 150 ° C, heating for 5 to 10 minutes;
  • the fourth period heating to 150 ° C ⁇ 160 ° C, heating for 20 to 70 minutes.
  • the surface temperature of the heated flexible sealed pouch is lowered to a preset temperature.
  • the preset temperature is 50 ° C - 70 ° C, preferably, the predetermined temperature is 55 ° C - 65 ° C, and further preferably, the predetermined temperature is 58 ° C - 62 ° C.
  • the flexible sealed bag is a soft silicone bag or a rubber bag.
  • the method further comprises: pre-vacuating the flexible sealed bag, preferably vacuum cooling Pumping.
  • the invention also provides a method for preparing the above curved photovoltaic tile, comprising the following steps:
  • the pre-lamination assembly is placed in a flexible sealing device, continuously vacuumed and heated, and subjected to a lamination process to obtain the curved photovoltaic tile;
  • the transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved and laid in a uniform undulation.
  • the present disclosure replaces the double glass structure in the prior art curved photovoltaic tile by adopting the composite structure of the light-transmissive rigid panel and the flexible backboard, so that the flexible backboard can conform to the transparent rigid panel, thereby fundamentally solving the problem of material matching.
  • the dimensional tolerance of the transparent rigid panel raw materials is greatly relaxed, which greatly reduces the cost of raw materials in production.
  • FIG. 1 is a schematic structural view of a curved photovoltaic tile according to an embodiment of the present disclosure
  • FIG. 2 is a process flow diagram of preparing a curved photovoltaic tile according to an embodiment of the present disclosure.
  • a component is formed on another component, connected to another component, and/or coupled to another component, which may include an embodiment in which the component is directly in contact with another component, and may also include Embodiments are formed in which additional components are interposed between these components such that they are not in direct contact.
  • spatially related terms may be used herein, for example, “lower”, “higher”, “horizontal”, “vertical” Spatial terms related to “above”, “above”, “below”, “under”, “up”, “down”, “top”, “bottom”, etc. (eg “ Horizontally, “vertically”, “upward”, “downward”, etc.). These spatially related terms are intended to encompass different orientations of the devices that comprise these components.
  • the structure of the existing curved photovoltaic tile often has the following defects: Firstly, the structure adopts the double glass structure of the front plate glass + the back plate glass, the double glass has a large weight, and the double glass structure has extremely high requirements for the matching of the two layers of glass (in accordance with the requirements)
  • the gap is not more than 0.1mm), which leads to low glass yield, which leads to low glass raw material production capacity and high procurement cost, which is one of the factors restricting the cost reduction of curved photovoltaic tile.
  • the requirements for the degree of coincidence are extremely high. It is high, so it must be formed by hot bending, and it cannot be tempered. Therefore, the surface hardness of the curved photovoltaic tile is only 30% of that of tempered glass, and the strength is extremely poor.
  • the preparation method of curved photovoltaic tile also has various defects.
  • the planar structure of the laminating machine cannot fully adapt to the required process of the wave component, resulting in low heat conduction efficiency of the heating table during the processing, prolonged lamination time, and debris.
  • FIG. 1 is a schematic structural view of a curved photovoltaic tile according to an embodiment of the present disclosure.
  • the curved photovoltaic tile comprises: a transparent rigid panel 1 , a photovoltaic cell module 2 and a flexible back panel 3 , and the photovoltaic cell module 2 is connected to the transparent rigid panel 1 through the first bonding layer 4 , and the flexible back
  • the board 3 is connected to the photovoltaic cell module 2 via a second bonding layer 5.
  • the transparent rigid panel 1, the first adhesive layer 4, the photovoltaic cell module 2, the second adhesive layer 5, and the flexible backsheet 3 are all curved, and the undulations of the connecting surfaces are uniform.
  • the light-transmissive rigid panel 1 and the flexible backsheet 3 constitute a protective layer of the outermost layer to protect the internal photovoltaic cell module 2.
  • the first bonding layer 4 and the second bonding layer 5 are respectively used for bonding and fixing the light-transmitting rigid panel 1, the photovoltaic cell module 2, and the flexible backing plate 3, so that the three forms a stable and reliable structure.
  • the light-transmissive rigid panel 1 includes a light-receiving surface and a backlight surface, which have good light transmittance.
  • the light-transmissive rigid panel 1 serves as a front panel of the curved photovoltaic tile, and the sunlight is irradiated to the photovoltaic cell module 2 through the light-receiving surface of the light-transmissive rigid panel 1.
  • the light transmissive rigid panel is curved tempered glass, preferably ultra-white curved tempered glass, but is not limited thereto. Compared with ordinary glass, the strength of tempered glass is higher, which makes the surface strength of curved photovoltaic tile stronger.
  • the photovoltaic cell module 2 is a thin film structure and is a core power generation part of the photovoltaic cell.
  • the photovoltaic cell module 2 includes a flexible thin film solar cell 21 and a diode 22 disposed on one side of the flexible thin film solar cell 21.
  • the flexible thin film solar cell 21 is interconnected and arranged into a required specification by a plurality of flexible thin film solar cells;
  • the diode 22 is a bypass diode which is antiparallel connected to both ends of the flexible thin film solar cell 21, thereby effectively preventing solar energy
  • the diodes 22 may also be disposed on both sides of the flexible thin film solar cell 21.
  • the flexible backsheet 3 is the outermost structure of the curved photovoltaic tile.
  • the flexible backsheet 3 has a specially treated layer of polymeric material.
  • the layer of polymeric material is disposed on the outside of the flexible backsheet.
  • the special treatment refers to weather resistance treatment (for example, light resistance, heat and cold resistance, weather resistance, corrosion resistance, bacteria resistance, etc.), and further advantageous effects of this embodiment are through the outer side of the flexible back sheet 3.
  • the addition of a polymer material layer enhances the weather resistance of the flexible back sheet and effectively ensures the service life of the curved photovoltaic tile.
  • the polymer material layer includes, but not limited to, polyvinyl fluoride, ethylene-tetrafluoroethylene copolymer, and the like.
  • the flexible backsheet 3 is also provided with a moisture barrier layer, preferably disposed inside the flexible backsheet.
  • the moisture barrier layer includes, but is not limited to, an aluminum structural layer.
  • the photovoltaic cell module 2 is connected to the transparent rigid panel 1 through the first bonding layer 4, and the flexible backsheet 3 is connected to the photovoltaic cell module through the second bonding layer 5.
  • the materials of the first adhesive layer and the second adhesive layer are respectively selected from an ethylene-vinyl acetate copolymer (EVA), a polyolefin elastomer (POE), and a poly One of PVB (polyvinyl butyral) and 2,4,6-trimethylbenzoyldiphenyl phosphine oxide (TPO).
  • EVA ethylene-vinyl acetate copolymer
  • POE polyolefin elastomer
  • TPO 2,4,6-trimethylbenzoyldiphenyl phosphine oxide
  • the polyolefin elastomer is preferably a high polymer of ethylene and butene or a high polymer of ethylene and octene.
  • the curved photovoltaic tile further includes a package apron disposed at a periphery between the light transmissive rigid panel 1 and the flexible backsheet 3 for the transparent rigid panel 1 and the flexible backsheet 3
  • the various components (such as photovoltaic module 2, etc.) are packaged therein.
  • the encapsulating apron has a very high moisture barrier to prevent moisture ingress at the edges of the components.
  • the encapsulating rubber ring is made of butyl rubber, but is not limited thereto.
  • the components constituting the curved photovoltaic tile are all curved, preferably It is wavy.
  • the longitudinal cross-sectional shape of each component parallel to the extending direction of the wave is a sinusoid; the number of the waves is 2 to 5, preferably 4 to 5; the fluctuation range of the peaks and valleys of the wave is 25 to 100 mm, preferably 40 to 100 mm.
  • the present disclosure also provides a method for preparing a curved photovoltaic tile, which utilizes a flexible material to conform to the shape of the rigid material, and can be subjected to a one-step lamination process, which is simple in process, cost-effective, and at the same time achieves good and gain effects.
  • FIG. 2 is a process flow diagram of preparing a curved photovoltaic tile according to an embodiment of the present disclosure. As shown in FIG. 2, the method for preparing a curved photovoltaic tile includes the following steps:
  • the pre-lamination assembly is placed in a flexible sealed bag, continuously vacuumed and heated, and subjected to a lamination process to obtain the curved photovoltaic tile;
  • the transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved and laid in a uniform undulation.
  • the light-receiving surface of the cleaned transparent rigid panel 1 is placed on the work surface, and the first adhesive layer 4, the photovoltaic cell module 2, and the second adhesive layer 5 are sequentially laid from the backlight surface side.
  • the flexible backboard 3 is configured such that each layer structure conforms to the curved shape of the light-transmissive rigid panel 1 and maintains the undulating curvature. Then, the crests, troughs, and two short sides of the light-transmissive rigid panel 1 and the flexible backsheet 3 are fixed with adhesive tape or tape to form a pre-lamination assembly.
  • the flexible sealed bag is a soft silicone bag or a rubber bag.
  • the upper layer of the flexible sealed bag is opened, the pre-lamination assembly is placed on the lower mesh of the flexible sealed bag, and the upper layer of the flexible sealed bag is closed to press the edge of the flexible sealed bag to form a sealed space of the flexible sealed bag.
  • the flexible sealed bag in which the pre-lamination assembly is placed is placed on the surface of the laminate to be fed into the heating chamber, and an internal vacuum tube is attached to the flexible sealed bag. Closing the heating chamber door, opening the heating switch, simultaneously opening the vacuum valve to continuously vacuum the flexible sealing bag, and pre-laminating the assembly under vacuum high temperature condition, the first bonding layer 4 and the second bonding Layer 5 bonds the layers tightly at elevated temperatures.
  • the flexible sealed bag can also be a flexible sealing device of other materials.
  • the step of assembling the photovoltaic cell module further includes: disposing the flexible thin film solar cell 21; and arranging the diode 22 on the arranged flexible thin film solar cell 21. And electrode lead wires.
  • the disposing of the flexible thin film solar cell 21 specifically includes: interconnecting the plurality of flexible thin film solar cells 21 according to design specifications.
  • Arranging the diode 22 and the electrode lead-out line on the arranged flexible thin film solar cell 21 includes: arranging diodes and positive and negative lead wires on the arranged flexible thin film solar cells 21 according to design requirements to form a photovoltaic cell module group.
  • the vacuum environment has a vacuum of from -85 kPa to -100 kPa, preferably a vacuum of from -90 kPa to -100 kPa.
  • the method further comprises: pre-vacuating the flexible sealed bag, preferably vacuum cooling. Specifically, before the flexible sealed bag is sent into the heating chamber, the external vacuum tube is connected, and the flexible sealed bag is vacuum-cooled at room temperature, so that the vacuum degree in the flexible sealed bag reaches -85 kPa to -100 kPa in advance, preferably Ground, reaching -90kPa ⁇ -100kPa.
  • the pre-vacuum can be used to avoid the effects of the rapid increase in temperature during the heating lamination process, and the expansion of the remaining gas in the flexible sealed bag that has not yet reached the vacuum requirement affects the lamination process.
  • the hot air forces the convection through the heating chamber to force the convection fan.
  • the effect of forced convection by hot air is to achieve uniform heating, so as to better bond between the layers, and further achieve a better bonding effect.
  • the flexible sealed bag can be subjected to other infrared heat conduction methods such as electric infrared heating and heat conduction oil heating, so as to be more favorable for the heating effect.
  • the heating temperature during the lamination process is controlled between 70 °C and 160 °C. In some embodiments, the heating step of the lamination process is:
  • the first period of time heating the pre-lamination assembly at 70 ° C ⁇ 100 ° C for 5 to 10 minutes;
  • the second period of time heating to 120 ° C ⁇ 130 ° C, heating for 5 to 10 minutes;
  • the third period heating to 140 ° C ⁇ 150 ° C, heating for 5 to 10 minutes;
  • the fourth period heating to 150 ° C ⁇ 160 ° C, heating for 20 to 70 minutes.
  • the pre-lamination assembly is heated for a predetermined period of time and a corresponding temperature and time before being placed in the heating chamber, for example:
  • the first time period the temperature is 100 ° C, and the heating time is 5 to 10 minutes;
  • the second period of time temperature 130 ° C, heating time 5 to 10 minutes;
  • the third time period temperature 150 ° C, heating time 5 to 10 minutes;
  • the fourth time period temperature 160 ° C, heating time 20 to 70 minutes.
  • the forced convection fan, the heating switch and the vacuuming valve are sequentially closed, the flexible sealed bag is taken out and sent to the cooling zone, and the cooling fan is turned on until the surface temperature of the flexible sealing bag is lowered.
  • the preset temperature is 50 ° C - 70 ° C.
  • the predetermined temperature is from 55 ° C to 65 ° C, and further preferably, the predetermined temperature is from 58 ° C to 62 ° C.
  • the preset temperature for cooling, the production operation can be ensured safely, and the risk of burns caused by the worker's contact with the high temperature of the flexible sealed bag can be avoided; in addition, the preset temperature cannot be set too low to avoid the temperature being too high and not being cured.
  • the adhesiveness of the adhesive is poor, and the flexible backsheet on the back of the product has the risk of delamination.
  • the upper layer of the cooled, flexible sealed pouch is opened to perform quality inspection, testing, and assembly of the laminated assembly. specifically:
  • the curved photovoltaic tile obtained after the lamination process is transported to the visual inspection table for quality inspection;
  • the appearance of the curved photovoltaic tile is trimmed, specifically, the edge overflow is removed by a hot cutter;
  • the present disclosure replaces the double-glass structure of the prior art, and adopts a flexible back sheet and a flexible thin film solar cell to fit the rigid panel to construct a curved photovoltaic tile, thereby solving the problem of material matching and greatly relaxing.
  • the dimensional tolerance of the light rigid panel raw materials reduces the cost of raw materials; since the compatibility requirements of matching and matching are not necessary, the transparent rigid panel can be made of tempered glass, so that the curved photovoltaic tile has High surface strength.
  • the method for preparing a curved photovoltaic tile of the present disclosure adopts a new vacuum heating lamination process to complete the lamination at one time without the pressure applied by the autoclave, compared with the two-step lamination process of the laminator and the autoclave in the prior art.
  • the process yield and work efficiency of the surface shaped component can be effectively solved, and the equipment investment of the whole process is relatively reduced, further reducing the preparation cost of the curved photovoltaic tile, and is suitable for industrial mass production.

Landscapes

  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)

Abstract

A curved photovoltaic tile and preparation method therefor. The curved photovoltaic tile comprises: a light-transmissive rigid panel (1); a photovoltaic cell module (2) connected to the light-transmissive rigid panel (1) by means of a first adhesive layer (4); and a flexible backplate (3) connected to the photovoltaic cell module (2) by means of a second adhesive layer (5). The light-transmissive rigid panel (1), the first adhesive layer (4), the photovoltaic cell module (2), the second adhesive layer (5), and the flexible backplate (3) are all curved, and the connection surfaces have the same waviness.

Description

一种曲面光伏瓦及其制备方法Curved photovoltaic tile and preparation method thereof
交叉引用cross reference
本申请要求于2018年4月13日递交的中国发明申请第201810333370.5号的优先权,在此全文引用上述中国专利申请公开的内容以作为本公开的一部分。The present application claims the priority of the Chinese Patent Application No. 20181033337.
技术领域Technical field
本公开涉及光伏发电技术,具体涉及一种曲面光伏瓦及其制备方法。The present disclosure relates to photovoltaic power generation technology, and in particular to a curved photovoltaic tile and a method of fabricating the same.
背景技术Background technique
现有技术中的曲面光伏瓦包括前板玻璃、背板玻璃和设置于两者之间的夹胶片、光伏电池模组等多层复合结构。这种多层复合结构对吻合度的要求较高,现有曲面光伏瓦的制备方法的核心工艺是将完成敷设的多层复合结构放入层压机预压后,再送入高压釜完成压制。The curved photovoltaic tile in the prior art comprises a front panel glass, a back panel glass, and a multi-layer composite structure such as a sandwich film disposed between the two, and a photovoltaic cell module. The multi-layer composite structure has high requirements for the degree of coincidence. The core process of the preparation method of the existing curved photovoltaic tile is to put the completed multi-layer composite structure into a laminating machine for pre-compression, and then send it into the autoclave to complete the pressing.
需注意的是,前述背景技术部分公开的信息仅用于加强对本公开的背景理解,因此它可以包括不构成对本领域普通技术人员已知的现有技术的信息。It is to be noted that the information disclosed in the foregoing background section is only for enhancement of background understanding of the present disclosure, and thus it may include information that does not constitute the prior art known to those of ordinary skill in the art.
发明内容Summary of the invention
本公开提供一种曲面光伏瓦及其制备方法。The present disclosure provides a curved photovoltaic tile and a method of preparing the same.
本公开提供一种曲面光伏瓦,包括:The present disclosure provides a curved photovoltaic tile comprising:
透光刚性面板,Light-transmissive rigid panel,
光伏电池模组,通过第一粘接层连接于所述透光刚性面板;及a photovoltaic cell module connected to the light transmissive rigid panel by a first bonding layer;
柔性背板,通过第二粘接层连接于所述光伏电池模组;a flexible back sheet connected to the photovoltaic cell module through a second bonding layer;
其中,所述透光刚性面板、第一粘接层、光伏电池模组、第二粘接层及柔性背板均为曲面状,且连接面的起伏弧度一致。The transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved, and the undulating arc of the connecting surface is uniform.
根据本公开的一个实施方式,所述光伏电池模组包括:柔性薄膜太阳能电池和布置在所述柔性薄膜太阳能电池一侧的二极管。According to an embodiment of the present disclosure, the photovoltaic cell module includes: a flexible thin film solar cell and a diode disposed on one side of the flexible thin film solar cell.
根据本公开的一个实施方式,所述柔性背板设有水汽阻隔层。According to an embodiment of the present disclosure, the flexible back sheet is provided with a moisture barrier layer.
根据本公开的一个实施方式,所述透光刚性面板与所述柔性背板间设有封装胶圈。According to an embodiment of the present disclosure, a package apron is disposed between the transparent rigid panel and the flexible back panel.
根据本公开的一个实施方式,所述柔性背板的外侧设有耐候高分子材料层。According to an embodiment of the present disclosure, the outer side of the flexible back sheet is provided with a weather resistant polymer material layer.
根据本公开的一个实施方式,所述透光刚性面板、第一粘接层、光伏电池模组、第二粘接层及柔性背板与所述波浪的延伸方向平行的纵向截面形状均为正弦曲线。According to an embodiment of the present disclosure, the light transmissive rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer, and the flexible backing plate are sinusoidal in longitudinal cross-sectional shape parallel to the extending direction of the wave. curve.
根据本公开的一个实施方式,所述透光刚性面板、第一粘接层、光伏电池模组、第二粘接层及柔性背板均为波浪状。According to an embodiment of the present disclosure, the light transmissive rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer, and the flexible backing plate are all wavy.
根据本公开的一个实施方式,所述波浪的数量为2~5个,优选为4~5个。According to an embodiment of the present disclosure, the number of the waves is 2 to 5, preferably 4 to 5.
根据本公开的一个实施方式,所述波浪的峰谷和峰底的起伏范围为25mm~100mm,优选为40mm~100mm。According to an embodiment of the present disclosure, the peaks and valleys of the waves and the peaks have a range of 25 mm to 100 mm, preferably 40 mm to 100 mm.
本公开还提供一种制备上述曲面光伏瓦的方法,包括如下步骤:The present disclosure also provides a method of preparing the above curved photovoltaic tile, comprising the following steps:
提供一透光刚性面板,Provide a light-transparent rigid panel.
于所述透光刚性面板的一侧依次铺设第一粘接层、光伏电池模组、第二粘接层及柔性背板,形成预层压组件;及Laminating a first bonding layer, a photovoltaic cell module, a second bonding layer and a flexible backing plate on one side of the light-transmissive rigid panel to form a pre-lamination assembly;
将所述预层压组件置于柔性密封袋中持续抽真空并加热,进行层压处理,得到所述曲面光伏瓦;The pre-lamination assembly is placed in a flexible sealed bag and continuously vacuumed and heated to perform a lamination process to obtain the curved photovoltaic tile;
其中,所述透光刚性面板、第一粘接层、光伏电池模组、第二粘接层及柔性背板均为曲面状,并铺设为起伏弧度一致。Wherein, the transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved and laid in a uniform undulation.
根据本公开的一个实施方式,所述柔性密封袋内的真空度为-85kPa~-100kPa。According to an embodiment of the present disclosure, the degree of vacuum in the flexible sealed bag is from -85 kPa to -100 kPa.
根据本公开的一个实施方式,将所述预层压组件置于柔性密封袋中之后、所述持续抽真空并加热之前,还包括:对所述柔性密封袋进行预抽真空,优选为真空冷抽。According to an embodiment of the present disclosure, after the pre-lamination assembly is placed in the flexible sealed bag, before the continuous vacuuming and heating, the method further comprises: pre-vacuating the flexible sealed bag, preferably vacuum cooling Pumping.
根据本公开的一个实施方式,所述柔性密封袋为软质的硅胶袋或橡胶袋。According to an embodiment of the present disclosure, the flexible sealed bag is a soft silicone bag or a rubber bag.
根据本公开的一个实施方式,所述将所述预层压组件置于柔性密封袋中持续抽真空并加热,具体包括:将所述柔性密封袋的上层打开,在所述柔性密封袋的下层网布上码放好预层压组件,合上柔性密封袋的上层,压合柔性密封袋边沿,形成柔性密封袋的密闭空间,对所述柔性密封袋进行持续抽真空并加热。According to an embodiment of the present disclosure, the placing the pre-lamination assembly in a flexible sealed bag for continuous vacuuming and heating comprises: opening an upper layer of the flexible sealed bag, below the flexible sealed bag The pre-lamination assembly is placed on the mesh cloth, the upper layer of the flexible sealing bag is closed, and the edge of the flexible sealing bag is pressed to form a sealed space of the flexible sealed bag, and the flexible sealed bag is continuously evacuated and heated.
根据本公开的一个实施方式,还包括在所述层压处理的同时,在柔性密封袋外围制造热风强制对流。According to an embodiment of the present disclosure, it is also included to manufacture hot air forced convection on the periphery of the flexible sealed bag while the lamination process.
根据本公开的一个实施方式,所述层压处理中的加热温度控制在70℃~160℃之间。According to an embodiment of the present disclosure, the heating temperature in the lamination process is controlled to be between 70 ° C and 160 ° C.
根据本公开的一个实施方式,所述层压处理的加热步骤为:According to an embodiment of the present disclosure, the heating step of the lamination process is:
第一时间段:将所述预层压组件在70℃~100℃下,加热5~10分钟;The first period of time: heating the pre-lamination assembly at 70 ° C ~ 100 ° C for 5 to 10 minutes;
第二时间段:升温至120℃~130℃,加热5~10分钟;The second period of time: heating to 120 ° C ~ 130 ° C, heating for 5 to 10 minutes;
第三时间段:升温至140℃~150℃,加热5~10分钟;及The third period: heating to 140 ° C ~ 150 ° C, heating for 5 to 10 minutes; and
第四时间段:升温至150℃~160℃,加热20~70分钟。The fourth period: heating to 150 ° C ~ 160 ° C, heating for 20 to 70 minutes.
根据本公开的一个实施方式,所述层压处理后,将加热后的柔性密封袋表面温度降至预设温度。According to an embodiment of the present disclosure, after the lamination treatment, the surface temperature of the heated flexible sealed pouch is lowered to a preset temperature.
根据本公开的一个实施方式,所述预设温度为50℃-70℃,优选地,预定温度为55℃-65℃,进一步优选地,预定温度为58℃-62℃。According to an embodiment of the present disclosure, the preset temperature is 50 ° C - 70 ° C, preferably, the predetermined temperature is 55 ° C - 65 ° C, and further preferably, the predetermined temperature is 58 ° C - 62 ° C.
根据本公开的一个实施方式,所述柔性密封袋为软质的硅胶袋或橡胶袋。According to an embodiment of the present disclosure, the flexible sealed bag is a soft silicone bag or a rubber bag.
根据本公开的一个实施方式,将所述预层压组件置于柔性密封袋中之后、所述持续抽真空并加热之前,还包括:对所述柔性密封袋进行预抽真空,优选为真空冷抽。According to an embodiment of the present disclosure, after the pre-lamination assembly is placed in the flexible sealed bag, before the continuous vacuuming and heating, the method further comprises: pre-vacuating the flexible sealed bag, preferably vacuum cooling Pumping.
本发明还提供一种制备上述曲面光伏瓦的方法,包括如下步骤:The invention also provides a method for preparing the above curved photovoltaic tile, comprising the following steps:
提供一透光刚性面板,Provide a light-transparent rigid panel.
于所述透光刚性面板的一侧依次铺设第一粘接层、光伏电池模组、第二粘接层及柔性背板,形成预层压组件;及Laminating a first bonding layer, a photovoltaic cell module, a second bonding layer and a flexible backing plate on one side of the light-transmissive rigid panel to form a pre-lamination assembly;
将所述预层压组件置于柔性密封装置中持续抽真空并加热,进行层压处理,得到所述曲面光伏瓦;The pre-lamination assembly is placed in a flexible sealing device, continuously vacuumed and heated, and subjected to a lamination process to obtain the curved photovoltaic tile;
其中,所述透光刚性面板、第一粘接层、光伏电池模组、第二粘接层及柔性背板均为曲面状,并铺设为起伏弧度一致。Wherein, the transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved and laid in a uniform undulation.
根据上述技术方案的描述可知,本公开的有益效果在于:According to the description of the above technical solution, the beneficial effects of the present disclosure are:
本公开通过采用透光刚性面板与柔性背板的复合结构替代现有技术曲面光伏瓦中的双玻璃结构,使得柔性背板能够契合透光刚性面板,从而根本上解决了材料匹配性的问题,极大程度的放宽了透光刚性面板原材料的尺寸公差,大大降低了生产中的原材料成本。The present disclosure replaces the double glass structure in the prior art curved photovoltaic tile by adopting the composite structure of the light-transmissive rigid panel and the flexible backboard, so that the flexible backboard can conform to the transparent rigid panel, thereby fundamentally solving the problem of material matching. The dimensional tolerance of the transparent rigid panel raw materials is greatly relaxed, which greatly reduces the cost of raw materials in production.
通过采用真空加热层压一步成型的方法,替代现有技术中所必需的层压机与高压釜的两步层压工艺,不仅解决了曲面异型组件的工艺良率及效率问题,且设备投资大大减少,进一步降低了曲面光伏瓦的制备成本。By adopting a vacuum heating lamination one-step molding method, instead of the two-step lamination process of the laminating machine and the autoclave which are necessary in the prior art, the process yield and efficiency problems of the curved profiled component are solved, and the equipment investment is greatly increased. The reduction further reduces the preparation cost of the curved photovoltaic tile.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。The above general description and the following detailed description are intended to be illustrative and not restrictive.
附图说明DRAWINGS
为了让本公开实施例能更容易理解,以下配合所附附图作详细说明。应该注意,根据工业上的标准范例,各个部件未必按照比例绘制,且仅用于图示说明的目的。实际上,为 了让讨论清晰易懂,各个部件的尺寸可以被任意放大或缩小。In order to make the embodiments of the present disclosure easier to understand, the following detailed description will be made in conjunction with the accompanying drawings. It should be noted that the various components are not necessarily drawn to scale and are for the purpose of illustration only. In fact, the dimensions of the various components can be arbitrarily enlarged or reduced in order to make the discussion clear and easy to understand.
图1为本公开一个实施方式的曲面光伏瓦的结构示意图;1 is a schematic structural view of a curved photovoltaic tile according to an embodiment of the present disclosure;
图2为本公开一个实施方式制备曲面光伏瓦的工艺流程图。2 is a process flow diagram of preparing a curved photovoltaic tile according to an embodiment of the present disclosure.
附图标记:Reference mark:
1:透光刚性面板1: light transparent panel
2:光伏电池模组2: Photovoltaic battery module
3:柔性背板3: Flexible backplane
4:第一粘接层4: first bonding layer
5:第二粘接层5: second bonding layer
21:柔性薄膜太阳能电池21: Flexible thin film solar cell
22:二极管22: Diode
具体实施方式detailed description
以下内容提供了许多不同实施例或范例,以实现本公开实施例的不同部件。以下描述组件和配置方式的具体范例,以简化本公开实施例。当然,这些仅仅是范例,而非意图限制本公开实施例。本公开实施例可在各个范例中重复参考标号和/或字母。此重复是为了简化和清楚的目的,其本身并非用于指定所讨论的各个实施例和/或配置之间的关系。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本公开的概念。The following content provides many different embodiments or examples to implement the various components of the disclosed embodiments. Specific examples of components and configurations are described below to simplify embodiments of the present disclosure. Of course, these are merely examples and are not intended to limit the embodiments of the present disclosure. Embodiments of the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplification and clarity, and is not intended to identify the relationship between the various embodiments and/or configurations discussed. In addition, descriptions of well-known structures and techniques are omitted in the following description in order to avoid unnecessarily obscuring the concept of the present disclosure.
在本公开实施例中形成一部件在另一部件上、连接至另一部件、和/或耦接至另一部件,其可包含形成此部件直接接触另一部件的实施例,并且也可包含形成额外的部件介于这些部件之间,使得这些部件不直接接触的实施例。再者,为了容易描述本公开实施例的一个部件与另一部件之间的关系,在此可以使用空间相关用语,举例而言,“较低”、“较高”、“水平”、“垂直”、“在…上方”、”之上”、“在…下方”、“在…底下”、”向上”、”向下”、”顶部”、”底部”等衍生的空间相关用语(例如“水平地”、“垂直地”、”向上地”、”向下地”等)。这些空间相关用语意欲涵盖包含这些部件的装置的不同方位。In the embodiments of the present disclosure, a component is formed on another component, connected to another component, and/or coupled to another component, which may include an embodiment in which the component is directly in contact with another component, and may also include Embodiments are formed in which additional components are interposed between these components such that they are not in direct contact. Furthermore, for ease of describing the relationship between one component and another component of an embodiment of the present disclosure, spatially related terms may be used herein, for example, "lower", "higher", "horizontal", "vertical" Spatial terms related to "above", "above", "below", "under", "up", "down", "top", "bottom", etc. (eg " Horizontally, "vertically", "upward", "downward", etc.). These spatially related terms are intended to encompass different orientations of the devices that comprise these components.
现有曲面光伏瓦的结构往往存在以下缺陷:首先,结构采用前板玻璃+背板玻璃的双玻璃结构,双层玻璃重量大,且双玻璃结构对于两层玻璃的吻合度要求极高(吻合缝隙不大于0.1mm),导致玻璃良率低下,进而导致玻璃原材料产能低下、采购成本居高不下,成为制约曲面光伏瓦成本降低的因素之一;其次,由于双玻璃结构对吻合度的要求极高, 因此必须采用热弯成型,且不能钢化处理,因此导致曲面光伏瓦的表面硬度只有钢化玻璃的30%,强度极差。The structure of the existing curved photovoltaic tile often has the following defects: Firstly, the structure adopts the double glass structure of the front plate glass + the back plate glass, the double glass has a large weight, and the double glass structure has extremely high requirements for the matching of the two layers of glass (in accordance with the requirements) The gap is not more than 0.1mm), which leads to low glass yield, which leads to low glass raw material production capacity and high procurement cost, which is one of the factors restricting the cost reduction of curved photovoltaic tile. Secondly, due to the double glass structure, the requirements for the degree of coincidence are extremely high. It is high, so it must be formed by hot bending, and it cannot be tempered. Therefore, the surface hardness of the curved photovoltaic tile is only 30% of that of tempered glass, and the strength is extremely poor.
此外,曲面光伏瓦的制备方法也存在着种种缺陷,例如,层压机的平面结构并不能完全适应波形组件的要求工艺,导致在加工过程中出现加热台面导热效率低,层压时间延长、碎片率高等问题,以致层压的时间长,压力低,不能形成有效的组件可靠性结构要求;由于产能设计的原因,需4-5台层压机匹配一台高压釜,设备成本投入高;在层压机和高压釜中的两次重复加热导致浪费和效率低下;在层压机和高压釜中的两次层压工艺控制难度高,产线良率低,损耗成本高;双玻璃结构在IEC61646要求的TC200测试中可靠性偏差等。In addition, the preparation method of curved photovoltaic tile also has various defects. For example, the planar structure of the laminating machine cannot fully adapt to the required process of the wave component, resulting in low heat conduction efficiency of the heating table during the processing, prolonged lamination time, and debris. High rate, so that the lamination time is long, the pressure is low, and it is impossible to form an effective component reliability structure requirement; due to the capacity design, 4-5 laminating machines need to match one autoclave, and the equipment cost is high; Two repeated heatings in the laminator and the autoclave result in waste and inefficiency; the two lamination processes in the laminator and the autoclave are difficult to control, the yield of the production line is low, and the cost of loss is high; the double glass structure is Reliability deviations in the TC200 test required by IEC61646.
为此,本公开提供一种曲面光伏瓦的结构及其制备方法。图1为本公开一个实施方式的曲面光伏瓦的结构示意图。To this end, the present disclosure provides a structure of a curved photovoltaic tile and a method of fabricating the same. FIG. 1 is a schematic structural view of a curved photovoltaic tile according to an embodiment of the present disclosure.
如图1所示,曲面光伏瓦包括:透光刚性面板1、光伏电池模组2和柔性背板3,光伏电池模组2通过第一粘接层4连接于透光刚性面板1,柔性背板3通过第二粘接层5连接于所述光伏电池模组2。其中,所述透光刚性面板1、第一粘接层4、光伏电池模组2、第二粘接层5及柔性背板3均为曲面状,且连接面的起伏弧度一致。As shown in FIG. 1 , the curved photovoltaic tile comprises: a transparent rigid panel 1 , a photovoltaic cell module 2 and a flexible back panel 3 , and the photovoltaic cell module 2 is connected to the transparent rigid panel 1 through the first bonding layer 4 , and the flexible back The board 3 is connected to the photovoltaic cell module 2 via a second bonding layer 5. The transparent rigid panel 1, the first adhesive layer 4, the photovoltaic cell module 2, the second adhesive layer 5, and the flexible backsheet 3 are all curved, and the undulations of the connecting surfaces are uniform.
透光刚性面板1和柔性背板3构成最外层的保护层,以保护内部的光伏电池模组2。第一粘接层4和第二粘接层5分别用于将透光刚性面板1、光伏电池模组2、柔性背板3予以粘接固定,使得三者形成稳定可靠的结构。The light-transmissive rigid panel 1 and the flexible backsheet 3 constitute a protective layer of the outermost layer to protect the internal photovoltaic cell module 2. The first bonding layer 4 and the second bonding layer 5 are respectively used for bonding and fixing the light-transmitting rigid panel 1, the photovoltaic cell module 2, and the flexible backing plate 3, so that the three forms a stable and reliable structure.
透光刚性面板1包括受光面和背光面,其具有良好的透光性。透光刚性面板1作为曲面光伏瓦的前面板,太阳光通过透光刚性面板1的受光面照射到光伏电池模组2。在一些实施例中,所述的透光刚性面板为曲面钢化玻璃,优选为超白曲面钢化玻璃,但不限于此。相对于普通玻璃,钢化玻璃的强度更高,可使曲面光伏瓦的表面强度更强。The light-transmissive rigid panel 1 includes a light-receiving surface and a backlight surface, which have good light transmittance. The light-transmissive rigid panel 1 serves as a front panel of the curved photovoltaic tile, and the sunlight is irradiated to the photovoltaic cell module 2 through the light-receiving surface of the light-transmissive rigid panel 1. In some embodiments, the light transmissive rigid panel is curved tempered glass, preferably ultra-white curved tempered glass, but is not limited thereto. Compared with ordinary glass, the strength of tempered glass is higher, which makes the surface strength of curved photovoltaic tile stronger.
光伏电池模组2为薄膜结构,是光伏电池的核心发电部分。在一些实施例中,光伏电池模组2包括:柔性薄膜太阳能电池21和布置于柔性薄膜太阳能电池21的一侧的二极管22。其中,柔性薄膜太阳能电池21由多个柔性薄膜太阳能电池片互联、排布成所需规格;二极管22为旁路二极管,其反向并联于柔性薄膜太阳能电池21的两端,能够有效地防止太阳能电池在强光下由于遮挡造成其中一些因为得不到光照而成为负载产生严重发热受损。The photovoltaic cell module 2 is a thin film structure and is a core power generation part of the photovoltaic cell. In some embodiments, the photovoltaic cell module 2 includes a flexible thin film solar cell 21 and a diode 22 disposed on one side of the flexible thin film solar cell 21. Wherein, the flexible thin film solar cell 21 is interconnected and arranged into a required specification by a plurality of flexible thin film solar cells; the diode 22 is a bypass diode which is antiparallel connected to both ends of the flexible thin film solar cell 21, thereby effectively preventing solar energy Some of the batteries in the strong light due to occlusion caused some of them to become severely damaged by the load due to lack of illumination.
本实施例中,二极管22也可以布置于柔性薄膜太阳能电池21的两侧。柔性背板3为曲面光伏瓦的最外层结构。在一些实施例中,柔性背板3具有经过特殊处理的高分子材料 层。优选地,高分子材料层设置在柔性背板的外侧。经过特殊处理指的是耐候性处理(例如耐光照性、耐冷热性、耐风雨性、耐腐蚀性、耐细菌性等),本实施例进一步的有益效果是通过在柔性背板3的外侧增设高分子材料层,增强了柔性背板的耐候性,有效保证了曲面光伏瓦的使用寿命。所述的高分子材料层包括但不限于聚氟乙烯、乙烯-四氟乙烯共聚物等。In this embodiment, the diodes 22 may also be disposed on both sides of the flexible thin film solar cell 21. The flexible backsheet 3 is the outermost structure of the curved photovoltaic tile. In some embodiments, the flexible backsheet 3 has a specially treated layer of polymeric material. Preferably, the layer of polymeric material is disposed on the outside of the flexible backsheet. The special treatment refers to weather resistance treatment (for example, light resistance, heat and cold resistance, weather resistance, corrosion resistance, bacteria resistance, etc.), and further advantageous effects of this embodiment are through the outer side of the flexible back sheet 3. The addition of a polymer material layer enhances the weather resistance of the flexible back sheet and effectively ensures the service life of the curved photovoltaic tile. The polymer material layer includes, but not limited to, polyvinyl fluoride, ethylene-tetrafluoroethylene copolymer, and the like.
在一些实施例中,柔性背板3还设有水汽阻隔层,优选地,设置在柔性背板内部。该水汽阻隔层包括但不限于铝结构层。通过增设水汽阻隔层,改良了柔性背板的水汽透过率,使曲面光伏瓦具有极低的水汽透过。In some embodiments, the flexible backsheet 3 is also provided with a moisture barrier layer, preferably disposed inside the flexible backsheet. The moisture barrier layer includes, but is not limited to, an aluminum structural layer. By adding a water vapor barrier layer, the water vapor transmission rate of the flexible back sheet is improved, so that the curved photovoltaic tile has extremely low water vapor transmission.
光伏电池模组2通过第一粘接层4连接于透光刚性面板1,柔性背板3通过第二粘接层5连接于所述光伏电池模组。在一些实施例中,第一粘粘层和第二粘粘层的材料分别选自乙烯-醋酸乙烯共聚物(EVA,ethylene-vinyl acetate copolymer)、聚烯烃弹性体(POE,Polyolefin elastomer)、聚乙烯醇缩丁醛(PVB,polyvinyl butyral)和2,4,6-三甲基苯甲酰基-二苯基氧化膦(TPO,2,4,6-trimethylbenzoyldiphenyl phosphine oxide)中的一种。所述聚烯烃弹性体优选为乙烯和丁烯的高聚物或乙烯和辛烯的高聚物。The photovoltaic cell module 2 is connected to the transparent rigid panel 1 through the first bonding layer 4, and the flexible backsheet 3 is connected to the photovoltaic cell module through the second bonding layer 5. In some embodiments, the materials of the first adhesive layer and the second adhesive layer are respectively selected from an ethylene-vinyl acetate copolymer (EVA), a polyolefin elastomer (POE), and a poly One of PVB (polyvinyl butyral) and 2,4,6-trimethylbenzoyldiphenyl phosphine oxide (TPO). The polyolefin elastomer is preferably a high polymer of ethylene and butene or a high polymer of ethylene and octene.
在一些实施例中,曲面光伏瓦还包括封装胶圈,该封装胶圈设置在透光刚性面板1与柔性背板3之间的外围,用于将透光刚性面板1与柔性背板3之间的各组件(如光伏电池模组2等)封装在其中。该封装胶圈具有极高的水汽阻隔功能,可防止各组件边缘的水汽渗透。优选地,所述的封装胶圈采用丁基胶,但不限于此。In some embodiments, the curved photovoltaic tile further includes a package apron disposed at a periphery between the light transmissive rigid panel 1 and the flexible backsheet 3 for the transparent rigid panel 1 and the flexible backsheet 3 The various components (such as photovoltaic module 2, etc.) are packaged therein. The encapsulating apron has a very high moisture barrier to prevent moisture ingress at the edges of the components. Preferably, the encapsulating rubber ring is made of butyl rubber, but is not limited thereto.
在一些实施例中,组成曲面光伏瓦的各组件:透光刚性面板1、光伏电池模组2、柔性背板3、第一粘接层4、第二粘接层5均为曲面状,优选为波浪状。通过充分利用光伏电池模组及柔性背板的柔软特性,使所有的柔性材料能够很容易契合前板透光刚性面板的形状,从而根本上解决了材料匹配性的问题。其中,各组件与所述波浪的延伸方向平行的纵向截面形状均为正弦曲线;所述波浪的数量为2至5个,优选为4~5个;所述波浪的峰谷和峰底的起伏范围为25~100mm,优选为40~100mm。所述的各组件保持起伏弧度一致互相贴合。更高的起伏范围和更多波浪数能有效提高产品的外观视觉和降低成本,如果通过本领域常规技术手段会增加制造技术难度和提高生产成本。为此,本公开还提供一种制备曲面光伏瓦的方法,该方法利用柔性材料契合刚性材料的形状,可进行一步层压处理,工艺简单、节约成本,同时又能达到良好而增益效果。In some embodiments, the components constituting the curved photovoltaic tile: the transparent rigid panel 1, the photovoltaic cell module 2, the flexible backsheet 3, the first bonding layer 4, and the second bonding layer 5 are all curved, preferably It is wavy. By making full use of the soft characteristics of the photovoltaic cell module and the flexible backsheet, all the flexible materials can easily fit the shape of the transparent transparent panel of the front panel, thereby fundamentally solving the problem of material matching. Wherein, the longitudinal cross-sectional shape of each component parallel to the extending direction of the wave is a sinusoid; the number of the waves is 2 to 5, preferably 4 to 5; the fluctuation range of the peaks and valleys of the wave is 25 to 100 mm, preferably 40 to 100 mm. The components are held in conformity with each other in a undulating arc. Higher fluctuation ranges and more wave numbers can effectively improve the appearance of the product and reduce the cost, if the technical difficulties are increased by the conventional techniques in the art and the production cost is increased. To this end, the present disclosure also provides a method for preparing a curved photovoltaic tile, which utilizes a flexible material to conform to the shape of the rigid material, and can be subjected to a one-step lamination process, which is simple in process, cost-effective, and at the same time achieves good and gain effects.
具体地,图2为本公开一个实施方式的制备曲面光伏瓦的工艺流程图。如图2所示,曲面光伏瓦的制备方法包括如下步骤:Specifically, FIG. 2 is a process flow diagram of preparing a curved photovoltaic tile according to an embodiment of the present disclosure. As shown in FIG. 2, the method for preparing a curved photovoltaic tile includes the following steps:
提供一透光刚性面板,Provide a light-transparent rigid panel.
于透光刚性面板的一侧依次铺设第一粘接层、光伏电池模组、第二粘接层及柔性背板,形成预层压组件;及Laminating a first bonding layer, a photovoltaic cell module, a second bonding layer and a flexible backing plate on one side of the light-transmissive rigid panel to form a pre-lamination assembly;
将预层压组件置于柔性密封袋中持续抽真空并加热,进行层压处理,得到所述曲面光伏瓦;The pre-lamination assembly is placed in a flexible sealed bag, continuously vacuumed and heated, and subjected to a lamination process to obtain the curved photovoltaic tile;
其中,所述透光刚性面板、第一粘接层、光伏电池模组、第二粘接层及柔性背板均为曲面状,并铺设为起伏弧度一致。Wherein, the transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved and laid in a uniform undulation.
具体地,将清洁后的透光刚性面板1的受光面朝下放置在作业台面上,从背光面一侧依次铺设第一粘接层4、光伏电池模组2、第二粘接层5及柔性背板3,使各层结构均贴合透光刚性面板1的曲面形状,保持起伏弧度一致。然后,用胶纸或胶带固定透光刚性面板1和柔性背板3的波峰、波谷以及两个短边,形成预层压组件。Specifically, the light-receiving surface of the cleaned transparent rigid panel 1 is placed on the work surface, and the first adhesive layer 4, the photovoltaic cell module 2, and the second adhesive layer 5 are sequentially laid from the backlight surface side. The flexible backboard 3 is configured such that each layer structure conforms to the curved shape of the light-transmissive rigid panel 1 and maintains the undulating curvature. Then, the crests, troughs, and two short sides of the light-transmissive rigid panel 1 and the flexible backsheet 3 are fixed with adhesive tape or tape to form a pre-lamination assembly.
所述柔性密封袋为软质的硅胶袋或橡胶袋。将柔性密封袋的上层打开,在所述柔性密封袋的下层网布上码放好预层压组件,合上柔性密封袋的上层,压合柔性密封袋边沿,形成柔性密封袋的密闭空间。将放好预层压组件的柔性密封袋放到层压台面上送入加热腔室内,并在所述柔性密封袋内接上内部真空管。关闭加热腔室门,打开加热开关,同时打开抽真空阀门对所述柔性密封袋持续抽真空,预层压组件在真空高温条件下进行层压处理,第一粘结层4和第二粘结层5在高温下使各层之间紧密粘结。该柔性密封袋也可以为其它材质的柔性密封装置。The flexible sealed bag is a soft silicone bag or a rubber bag. The upper layer of the flexible sealed bag is opened, the pre-lamination assembly is placed on the lower mesh of the flexible sealed bag, and the upper layer of the flexible sealed bag is closed to press the edge of the flexible sealed bag to form a sealed space of the flexible sealed bag. The flexible sealed bag in which the pre-lamination assembly is placed is placed on the surface of the laminate to be fed into the heating chamber, and an internal vacuum tube is attached to the flexible sealed bag. Closing the heating chamber door, opening the heating switch, simultaneously opening the vacuum valve to continuously vacuum the flexible sealing bag, and pre-laminating the assembly under vacuum high temperature condition, the first bonding layer 4 and the second bonding Layer 5 bonds the layers tightly at elevated temperatures. The flexible sealed bag can also be a flexible sealing device of other materials.
在一些实施例中,在铺设形成预层压组件之前,还包括组装光伏电池模组的步骤,具体包括:排布柔性薄膜太阳能电池21;在排布好的柔性薄膜太阳能电池21上布置二极管22和电极引出线。其中,排布柔性薄膜太阳能电池21具体包括:按照设计规格将多个柔性薄膜太阳能电池21互联。在排布好的柔性薄膜太阳能电池21上布置二极管22和电极引出线包括:按照设计要求,在排布好的柔性薄膜太阳能电池21上组串布置二极管以及正负极引出线,形成光伏电池模组。In some embodiments, before the step of forming the pre-lamination assembly, the step of assembling the photovoltaic cell module further includes: disposing the flexible thin film solar cell 21; and arranging the diode 22 on the arranged flexible thin film solar cell 21. And electrode lead wires. The disposing of the flexible thin film solar cell 21 specifically includes: interconnecting the plurality of flexible thin film solar cells 21 according to design specifications. Arranging the diode 22 and the electrode lead-out line on the arranged flexible thin film solar cell 21 includes: arranging diodes and positive and negative lead wires on the arranged flexible thin film solar cells 21 according to design requirements to form a photovoltaic cell module group.
在一些实施例中,所述真空环境的真空度为-85kPa~-100kPa,优选地,真空度为-90kPa~-100kPa。In some embodiments, the vacuum environment has a vacuum of from -85 kPa to -100 kPa, preferably a vacuum of from -90 kPa to -100 kPa.
在一些实施例中,将所述预层压组件置于柔性密封袋中之后、所述持续抽真空并加热之前,还包括:对所述柔性密封袋进行预抽真空,优选为真空冷抽。具体地,在柔性密封袋送入加热腔室前,使其接上外部真空管,在室温下对柔性密封袋进行真空冷抽,使柔性密封袋内的真空度预先达到-85kPa~-100kPa,优选地,达到-90kPa~-100kPa。预抽真空可 以避免在加热层压过程中,由于温度的迅速升高,尚未达到真空度要求的柔性密封袋内的剩余气体膨胀而对层压过程产生影响。此外,还可防止当内部真空度还未达到要求值时,但预层压组件四周的封装胶圈与上下封装层实现粘接,导致内部过早形成密闭空间,内部气体未完全排除,形成外观气泡等不良,对产品可靠性造成影响。In some embodiments, after placing the pre-lamination assembly in a flexible sealed bag, before continuously evacuating and heating, the method further comprises: pre-vacuating the flexible sealed bag, preferably vacuum cooling. Specifically, before the flexible sealed bag is sent into the heating chamber, the external vacuum tube is connected, and the flexible sealed bag is vacuum-cooled at room temperature, so that the vacuum degree in the flexible sealed bag reaches -85 kPa to -100 kPa in advance, preferably Ground, reaching -90kPa ~ -100kPa. The pre-vacuum can be used to avoid the effects of the rapid increase in temperature during the heating lamination process, and the expansion of the remaining gas in the flexible sealed bag that has not yet reached the vacuum requirement affects the lamination process. In addition, it can prevent when the internal vacuum has not reached the required value, but the encapsulation rubber around the pre-lamination assembly is bonded to the upper and lower encapsulation layers, resulting in prematurely forming a confined space inside, and the internal gas is not completely eliminated, forming an appearance. Poor bubbles, etc., have an impact on product reliability.
在一些实施例中,还包括在所述加热腔室中对柔性密封袋外围制造热风强制对流。所述热风强制对流通过加热腔室的热风强制对流风扇实现。其中,热风强制对流的作用为实现均匀加热,以使各层之间更好的粘接,进一步达到较佳的贴合效果。此外,还可对柔性密封袋进行电红外加热、导热油加热等其它导热方式,以更有利于加热效果。In some embodiments, further comprising creating hot air forced convection on the periphery of the flexible sealed bag in the heating chamber. The hot air forces the convection through the heating chamber to force the convection fan. Among them, the effect of forced convection by hot air is to achieve uniform heating, so as to better bond between the layers, and further achieve a better bonding effect. In addition, the flexible sealed bag can be subjected to other infrared heat conduction methods such as electric infrared heating and heat conduction oil heating, so as to be more favorable for the heating effect.
在一些实施例中,所述层压处理过程中的加热温度控制在70℃~160℃之间。在一些实施例中,层压处理的加热步骤为:In some embodiments, the heating temperature during the lamination process is controlled between 70 °C and 160 °C. In some embodiments, the heating step of the lamination process is:
第一时间段:将所述预层压组件在70℃~100℃下,加热5~10分钟;The first period of time: heating the pre-lamination assembly at 70 ° C ~ 100 ° C for 5 to 10 minutes;
第二时间段:升温至120℃~130℃,加热5~10分钟;The second period of time: heating to 120 ° C ~ 130 ° C, heating for 5 to 10 minutes;
第三时间段:升温至140℃~150℃,加热5~10分钟;及The third period: heating to 140 ° C ~ 150 ° C, heating for 5 to 10 minutes; and
第四时间段:升温至150℃~160℃,加热20~70分钟。The fourth period: heating to 150 ° C ~ 160 ° C, heating for 20 to 70 minutes.
通过上述层压处理的加热方式,可以有效控制气泡及粘结不良,提高产品一致性和良率。By the heating method of the above lamination treatment, bubbles and adhesion defects can be effectively controlled, and product consistency and yield can be improved.
具体地,在所述预层压组件放入加热腔室前预设各时间段及相应的温度和时间进行加热,例如:Specifically, the pre-lamination assembly is heated for a predetermined period of time and a corresponding temperature and time before being placed in the heating chamber, for example:
第一时间段:温度100℃,加热时间5至10分钟;The first time period: the temperature is 100 ° C, and the heating time is 5 to 10 minutes;
第二时间段:温度130℃,加热时间5至10分钟;The second period of time: temperature 130 ° C, heating time 5 to 10 minutes;
第三时间段:温度150℃,加热时间5至10分钟;The third time period: temperature 150 ° C, heating time 5 to 10 minutes;
第四时间段:温度160℃,加热时间20至70分钟。The fourth time period: temperature 160 ° C, heating time 20 to 70 minutes.
在一些实施例中,真空加热层压处理结束后,依次关闭强制对流风扇、加热开关及抽真空阀门,将柔性密封袋取出送入冷却区,打开冷却风扇,直至柔性密封袋表面温度降至预设温度。其中,所述预设温度为50℃-70℃。优选地,预定温度为55℃-65℃,进一步优选地,预定温度为58℃-62℃。通过设定该降温预设温度,可以保证生产作业安全,避免柔性密封袋过高温度造成工作人员接触的烫伤风险;此外,预设温度也不能设定过低,以避免温度过高未固化的粘接胶的粘接力较差,产品背部的柔性背板有脱层风险。In some embodiments, after the vacuum heating lamination process is finished, the forced convection fan, the heating switch and the vacuuming valve are sequentially closed, the flexible sealed bag is taken out and sent to the cooling zone, and the cooling fan is turned on until the surface temperature of the flexible sealing bag is lowered. Set the temperature. Wherein, the preset temperature is 50 ° C - 70 ° C. Preferably, the predetermined temperature is from 55 ° C to 65 ° C, and further preferably, the predetermined temperature is from 58 ° C to 62 ° C. By setting the preset temperature for cooling, the production operation can be ensured safely, and the risk of burns caused by the worker's contact with the high temperature of the flexible sealed bag can be avoided; in addition, the preset temperature cannot be set too low to avoid the temperature being too high and not being cured. The adhesiveness of the adhesive is poor, and the flexible backsheet on the back of the product has the risk of delamination.
在一些实施例中,打开上述降温后的柔性密封袋的上层,对层压处理后的组件进行质检、测试和装配。具体地:In some embodiments, the upper layer of the cooled, flexible sealed pouch is opened to perform quality inspection, testing, and assembly of the laminated assembly. specifically:
将层压处理后得到的曲面光伏瓦搬运至外观检查台面,进行质检;The curved photovoltaic tile obtained after the lamination process is transported to the visual inspection table for quality inspection;
对曲面光伏瓦的外型进行修整,具体地,用热切刀除去边缘溢胶;The appearance of the curved photovoltaic tile is trimmed, specifically, the edge overflow is removed by a hot cutter;
对曲面光伏瓦进行IV测试。其中,I表示电流,V表示电压;Conduct an IV test on curved photovoltaic tiles. Where I represents current and V represents voltage;
对曲面光伏瓦进行绝缘耐压测试;Insulation withstand voltage test on curved photovoltaic tiles;
对曲面光伏瓦装配接线盒。Assembly of junction boxes for curved photovoltaic tiles.
通过上面的实施方式可知,本公开代替现有技术的双玻璃结构,采用柔性背板、柔性薄膜太阳能电池契合刚性面板构造曲面光伏瓦,解决了材料匹配性的问题,同时极大程度的放宽透光刚性面板原材料的尺寸公差(适应公差放大10-15倍),降低了原材料成本;由于不必考虑匹配性、吻合度的苛刻要求,因此透光刚性面板可以采用钢化玻璃,使得曲面光伏瓦具有较高的表面强度。It can be seen from the above embodiments that the present disclosure replaces the double-glass structure of the prior art, and adopts a flexible back sheet and a flexible thin film solar cell to fit the rigid panel to construct a curved photovoltaic tile, thereby solving the problem of material matching and greatly relaxing. The dimensional tolerance of the light rigid panel raw materials (accepting tolerance 10-15 times) reduces the cost of raw materials; since the compatibility requirements of matching and matching are not necessary, the transparent rigid panel can be made of tempered glass, so that the curved photovoltaic tile has High surface strength.
本公开制备曲面光伏瓦的方法,采用全新的真空加热层压处理工艺,快速一次完成层压,无需高压釜施加压力,相对于现有技术中使用层压机与高压釜的两步层压工艺,可有效解决曲面异型组件的工艺良率及工作效率问题,同时整个工艺过程的设备投资相对大大减少,进一步降低了曲面光伏瓦的制备成本,适用于工业化大规模生产。The method for preparing a curved photovoltaic tile of the present disclosure adopts a new vacuum heating lamination process to complete the lamination at one time without the pressure applied by the autoclave, compared with the two-step lamination process of the laminator and the autoclave in the prior art. The process yield and work efficiency of the surface shaped component can be effectively solved, and the equipment investment of the whole process is relatively reduced, further reducing the preparation cost of the curved photovoltaic tile, and is suitable for industrial mass production.
本公开已以数个实施例公开如上,以利本领域普通技术人员理解本公开。本领域普通技术人员可采用本公开为基础,设计或调整其他工艺与结构,用以实施实施例的相同目的,和/或达到实施例的相同优点。本领域普通技术人员应理解上述等效置换并未偏离本公开的构思与范畴,并可在未偏离本公开的构思与范畴下进行这些不同的改变、置换、与调整。The present disclosure has been disclosed above in several embodiments to enable those skilled in the art to understand this disclosure. Those skilled in the art can use the present disclosure to design or adapt other processes and structures to achieve the same objectives of the embodiments and/or achieve the same advantages of the embodiments. Those skilled in the art will appreciate that the above-described equivalents are not departing from the spirit and scope of the present disclosure, and may be variously changed, substituted, and adjusted without departing from the spirit and scope of the disclosure.

Claims (20)

  1. 一种曲面光伏瓦,包括:A curved photovoltaic tile comprising:
    透光刚性面板,Light-transmissive rigid panel,
    光伏电池模组,通过第一粘接层连接于所述透光刚性面板;及a photovoltaic cell module connected to the light transmissive rigid panel by a first bonding layer;
    柔性背板,通过第二粘接层连接于所述光伏电池模组;a flexible back sheet connected to the photovoltaic cell module through a second bonding layer;
    其中,所述透光刚性面板、第一粘接层、光伏电池模组、第二粘接层及柔性背板均为曲面状,且连接面的起伏弧度一致。The transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved, and the undulating arc of the connecting surface is uniform.
  2. 根据权利要求1所述的曲面光伏瓦,其中,所述光伏电池模组包括:柔性薄膜太阳能电池和布置在所述柔性薄膜太阳能电池一侧的二极管。The curved photovoltaic tile of claim 1, wherein the photovoltaic cell module comprises: a flexible thin film solar cell and a diode disposed on a side of the flexible thin film solar cell.
  3. 根据权利要求1所述的曲面光伏瓦,其中,所述柔性背板设有水汽阻隔层。The curved photovoltaic tile of claim 1 wherein said flexible backing plate is provided with a moisture barrier layer.
  4. 根据权利要求1所述的曲面光伏瓦,其中,所述透光刚性面板与所述柔性背板间设有封装胶圈。The curved photovoltaic tile of claim 1 , wherein a package apron is disposed between the transparent rigid panel and the flexible backsheet.
  5. 根据权利要求1所述的曲面光伏瓦,其中,所述柔性背板的外侧设有耐候高分子材料层。The curved photovoltaic tile according to claim 1, wherein the outer side of the flexible backing plate is provided with a weather resistant polymer material layer.
  6. 根据权利要求1所述的曲面光伏瓦,其中,所述透光刚性面板、第一粘接层、光伏电池模组、第二粘接层及柔性背板均为波浪状。The curved photovoltaic tile of claim 1 , wherein the transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer, and the flexible backing plate are all wavy.
  7. 根据权利要求6所述的曲面光伏瓦,其中,所述波浪的数量为2~5个。The curved photovoltaic tile according to claim 6, wherein the number of the waves is 2 to 5.
  8. 根据权利要求6所述的曲面光伏瓦,其特征在于,所述波浪的峰谷和峰底的起伏范围为25mm~100mm。The curved photovoltaic tile according to claim 6, wherein the peaks and valleys of the waves have a range of 25 mm to 100 mm.
  9. 一种制备权利要求1-8任一项所述的曲面光伏瓦的方法,包括如下步骤:A method of preparing the curved photovoltaic tile of any of claims 1-8, comprising the steps of:
    提供一透光刚性面板,Provide a light-transparent rigid panel.
    于所述透光刚性面板的一侧依次铺设第一粘接层、光伏电池模组、第二粘接层及柔性背板,形成预层压组件;及Laminating a first bonding layer, a photovoltaic cell module, a second bonding layer and a flexible backing plate on one side of the light-transmissive rigid panel to form a pre-lamination assembly;
    将所述预层压组件置于柔性密封袋中持续抽真空并加热,进行层压处理,得到所述曲面光伏瓦;The pre-lamination assembly is placed in a flexible sealed bag and continuously vacuumed and heated to perform a lamination process to obtain the curved photovoltaic tile;
    其中,所述透光刚性面板、第一粘接层、光伏电池模组、第二粘接层及柔性背板均为曲面状,并铺设为起伏弧度一致。Wherein, the transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved and laid in a uniform undulation.
  10. 根据权利要求9所述的制备方法,其中,所述柔性密封袋内的真空度为-85kPa~-100kPa。The production method according to claim 9, wherein the degree of vacuum in the flexible sealed bag is from -85 kPa to -100 kPa.
  11. 根据权利要求9所述的制备方法,其中,所述将所述预层压组件置于柔性密封袋 中持续抽真空并加热,具体包括:将所述柔性密封袋的上层打开,在所述柔性密封袋的下层网布上码放好预层压组件,合上柔性密封袋的上层,压合柔性密封袋边沿,形成柔性密封袋的密闭空间,对所述柔性密封袋进行持续抽真空并加热。The preparation method according to claim 9, wherein said placing said pre-lamination assembly in a flexible sealed bag for continuous evacuation and heating comprises: opening an upper layer of said flexible sealed bag at said flexibility The pre-lamination assembly is placed on the lower layer of the sealed bag, and the upper layer of the flexible sealed bag is closed to press the edge of the flexible sealing bag to form a sealed space of the flexible sealed bag, and the flexible sealed bag is continuously evacuated and heated.
  12. 根据权利要求9所述的制备方法,其中,还包括在所述层压处理的同时,在柔性密封袋外围制造热风强制对流。The production method according to claim 9, further comprising manufacturing hot air forced convection on the periphery of the flexible sealed bag while the laminating treatment.
  13. 根据权利要求9所述的制备方法,其中,所述层压处理中的加热温度控制在70℃~160℃之间。The production method according to claim 9, wherein the heating temperature in the laminating treatment is controlled to be between 70 ° C and 160 ° C.
  14. 根据权利要求13所述的制备方法,其中,所述层压处理的加热步骤为:The production method according to claim 13, wherein the heating step of the lamination treatment is:
    第一时间段:将所述预层压组件在70℃~100℃下,加热5~10分钟;The first period of time: heating the pre-lamination assembly at 70 ° C ~ 100 ° C for 5 to 10 minutes;
    第二时间段:升温至120℃~130℃,加热5~10分钟;The second period of time: heating to 120 ° C ~ 130 ° C, heating for 5 to 10 minutes;
    第三时间段:升温至140℃~150℃,加热5~10分钟;及The third period: heating to 140 ° C ~ 150 ° C, heating for 5 to 10 minutes; and
    第四时间段:升温至150℃~160℃,加热20~70分钟。The fourth period: heating to 150 ° C ~ 160 ° C, heating for 20 to 70 minutes.
  15. 根据权利要求13或14所述的制备方法,其中,所述层压处理后,将加热后的柔性密封袋表面温度降至预设温度。The production method according to claim 13 or 14, wherein after the laminating treatment, the surface temperature of the heated flexible sealed pouch is lowered to a preset temperature.
  16. 根据权利要求15所述的制备方法,其中,所述预设温度为50℃-70℃。The production method according to claim 15, wherein the preset temperature is from 50 ° C to 70 ° C.
  17. 根据权利要求9所述的制备方法,其中,所述柔性密封袋为软质的硅胶袋或橡胶袋。The preparation method according to claim 9, wherein the flexible sealed bag is a soft silicone bag or a rubber bag.
  18. 根据权利要求9所述的制备方法,其中,将所述预层压组件置于柔性密封袋中之后、所述持续抽真空并加热之前,还包括:对所述柔性密封袋进行预抽真空。The preparation method according to claim 9, wherein after the pre-lamination assembly is placed in the flexible sealed bag, before the continuous evacuation and heating, the method further comprises: pre-vacuating the flexible sealed bag.
  19. 根据权利要求18所述的制备方法,其中,在室温下对所述柔性密封袋进行预抽真空。The preparation method according to claim 18, wherein the flexible sealed bag is pre-vacuumed at room temperature.
  20. 一种制备权利要求1-8任一项所述的曲面光伏瓦的方法,包括如下步骤:A method of preparing the curved photovoltaic tile of any of claims 1-8, comprising the steps of:
    提供一透光刚性面板,Provide a light-transparent rigid panel.
    于所述透光刚性面板的一侧依次铺设第一粘接层、光伏电池模组、第二粘接层及柔性背板,形成预层压组件;及Laminating a first bonding layer, a photovoltaic cell module, a second bonding layer and a flexible backing plate on one side of the light-transmissive rigid panel to form a pre-lamination assembly;
    将所述预层压组件置于柔性密封装置中持续抽真空并加热,进行层压处理,得到所述曲面光伏瓦;The pre-lamination assembly is placed in a flexible sealing device, continuously vacuumed and heated, and subjected to a lamination process to obtain the curved photovoltaic tile;
    其中,所述透光刚性面板、第一粘接层、光伏电池模组、第二粘接层及柔性背板均为曲面状,并铺设为起伏弧度一致。Wherein, the transparent rigid panel, the first bonding layer, the photovoltaic cell module, the second bonding layer and the flexible backing plate are all curved and laid in a uniform undulation.
PCT/CN2018/105322 2018-03-19 2018-09-12 Curved photovoltaic tile and preparation method therefor WO2019196332A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
CN201820372331 2018-03-19
CN201810226745 2018-03-19
CN201820534005.6 2018-04-13
CN201810333370.5 2018-04-13
CN201820534005.6U CN208028074U (en) 2018-03-19 2018-04-13 A kind of curved surface photovoltaic tile
CN201810333370.5A CN110289330A (en) 2018-03-19 2018-04-13 A kind of curved surface photovoltaic tile and preparation method thereof

Publications (1)

Publication Number Publication Date
WO2019196332A1 true WO2019196332A1 (en) 2019-10-17

Family

ID=68164895

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2018/105322 WO2019196332A1 (en) 2018-03-19 2018-09-12 Curved photovoltaic tile and preparation method therefor

Country Status (2)

Country Link
CN (2) CN110289330A (en)
WO (1) WO2019196332A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110289330A (en) * 2018-03-19 2019-09-27 北京汉能光伏投资有限公司 A kind of curved surface photovoltaic tile and preparation method thereof
CN111200033A (en) * 2018-10-31 2020-05-26 北京铂阳顶荣光伏科技有限公司 Photovoltaic tile preparation process and photovoltaic tile preparation production line
CN109509800A (en) * 2018-12-26 2019-03-22 浙江晶科能源有限公司 A kind of imbrication photovoltaic module and photovoltaic generating system
CN112310235B (en) * 2019-07-26 2022-06-10 常州富工机械设备有限公司 Curved surface photovoltaic assembly and preparation method thereof
CN110828617B (en) * 2019-12-06 2021-10-29 保定嘉盛光电科技股份有限公司 Lamination method of special-shaped photovoltaic customized component

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100031996A1 (en) * 2008-08-11 2010-02-11 Basol Bulent M Structure and method of manufacturing thin film photovoltaic modules
CN101661965A (en) * 2009-06-25 2010-03-03 南安市三晶阳光电力有限公司 Method for making BIPV component by adopting transparent TPT material
CN101866988A (en) * 2010-05-28 2010-10-20 周志平 Production method of arc-shaped solar panel
CN102312530A (en) * 2010-07-07 2012-01-11 鸿富锦精密工业(深圳)有限公司 Integrated solar energy tile and manufacturing method thereof
CN202205777U (en) * 2011-08-05 2012-04-25 深圳市中航三鑫光伏工程有限公司 Building-material-type double-faced glass photovoltaic component
CN106906958A (en) * 2017-03-03 2017-06-30 江苏武进汉能薄膜太阳能有限公司 A kind of photovoltaic building flexible curved surface watt component and its production technology

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106972072B (en) * 2017-03-02 2020-01-17 江苏汉嘉薄膜太阳能科技有限公司 Roof glass-based curved photovoltaic tile system and solar thin film power generation curved tile thereof
CN106996164A (en) * 2017-03-03 2017-08-01 江苏武进汉能薄膜太阳能有限公司 A kind of photovoltaic building curved surface tile component and its production technology
CN110289330A (en) * 2018-03-19 2019-09-27 北京汉能光伏投资有限公司 A kind of curved surface photovoltaic tile and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100031996A1 (en) * 2008-08-11 2010-02-11 Basol Bulent M Structure and method of manufacturing thin film photovoltaic modules
CN101661965A (en) * 2009-06-25 2010-03-03 南安市三晶阳光电力有限公司 Method for making BIPV component by adopting transparent TPT material
CN101866988A (en) * 2010-05-28 2010-10-20 周志平 Production method of arc-shaped solar panel
CN102312530A (en) * 2010-07-07 2012-01-11 鸿富锦精密工业(深圳)有限公司 Integrated solar energy tile and manufacturing method thereof
CN202205777U (en) * 2011-08-05 2012-04-25 深圳市中航三鑫光伏工程有限公司 Building-material-type double-faced glass photovoltaic component
CN106906958A (en) * 2017-03-03 2017-06-30 江苏武进汉能薄膜太阳能有限公司 A kind of photovoltaic building flexible curved surface watt component and its production technology

Also Published As

Publication number Publication date
CN110289330A (en) 2019-09-27
CN208028074U (en) 2018-10-30

Similar Documents

Publication Publication Date Title
WO2019196332A1 (en) Curved photovoltaic tile and preparation method therefor
US10050163B2 (en) Solar cell apparatus and method for manufacturing same
JP2004288677A (en) Solar battery module subassembly and double glass solar battery module
CN102856403B (en) Flexible solar battery component and packaging method thereof
US20100224235A1 (en) Light weight solar cell modules
CN101916788A (en) Solar panel and encapsulation process
WO2023142344A1 (en) Semi-flexible lightweight photovoltaic module
CN102013449A (en) Making method of color solar photovoltaic assembly
JP4682014B2 (en) Manufacturing method of solar cell module
CN111540793A (en) Cadmium telluride solar cell module with insulating layer and preparation method thereof
JP2002039631A (en) Photothermal hybrid panel, hybrid panel main body using it, and method of manufacturing it
CN105609584B (en) Solar cell module production method
AU2018101273A4 (en) Photovoltaic Building Material Sealed with a Solar Module
CN104134717A (en) Method for manufacturing solar cell modules
JP3856224B2 (en) Manufacturing method of solar cell module
JP2002111014A (en) Solar light generating plastic module
JP5470341B2 (en) Manufacturing method of solar cell module
CN113809193A (en) Curved surface photovoltaic assembly and preparation method thereof
WO2020010706A1 (en) Curved photovoltaic assembly and preparation method therefor
WO2022021668A1 (en) Photovoltaic module lamination method and photovoltaic module
CN111799347A (en) Solar skin and preparation method thereof
CN208352345U (en) A kind of perovskite solar cell module
TW201813114A (en) Arc-bending translucent assembly, use and method for manufacturing thereof
CN108376718B (en) Solar cell module and manufacturing method thereof
CN102182266A (en) Photovoltaic curtain wall and manufacturing method thereof

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 18914548

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 26.01.2021)

122 Ep: pct application non-entry in european phase

Ref document number: 18914548

Country of ref document: EP

Kind code of ref document: A1