WO2022021668A1 - Photovoltaic module lamination method and photovoltaic module - Google Patents

Photovoltaic module lamination method and photovoltaic module Download PDF

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Publication number
WO2022021668A1
WO2022021668A1 PCT/CN2020/128403 CN2020128403W WO2022021668A1 WO 2022021668 A1 WO2022021668 A1 WO 2022021668A1 CN 2020128403 W CN2020128403 W CN 2020128403W WO 2022021668 A1 WO2022021668 A1 WO 2022021668A1
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WO
WIPO (PCT)
Prior art keywords
component
module
cover plate
plate
backplane
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Application number
PCT/CN2020/128403
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French (fr)
Chinese (zh)
Inventor
涂中东
曹国进
涂会会
余永林
朱琛
吕俊
Original Assignee
泰州隆基乐叶光伏科技有限公司
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Publication of WO2022021668A1 publication Critical patent/WO2022021668A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present disclosure relates to the field of solar photovoltaic technology, and in particular, to a photovoltaic assembly lamination method and photovoltaic assembly.
  • Photovoltaic power generation is a green energy technology that can reduce environmental pollution and protect the environment.
  • Photovoltaic modules are one of the main tools for photovoltaic power generation. Improving the power generation efficiency of photovoltaic modules is conducive to the promotion and use of photovoltaic power generation technology.
  • Light transmittance is one of the factors affecting the power generation efficiency of photovoltaic modules, and the light transmittance is mainly determined by the structure of photovoltaic modules. In the prior art, the transmittance of photovoltaic modules is low, resulting in low power generation efficiency of the photovoltaic modules.
  • the present disclosure provides a photovoltaic module lamination method and photovoltaic module, aiming at solving the problem of low light transmittance of the photovoltaic module, resulting in low power generation efficiency of the photovoltaic module.
  • Embodiments of the present disclosure also provide a photovoltaic module lamination method, including:
  • the material of the component cover plate is a material that can be melted when subjected to a preset lamination operation
  • the preset lamination operation is performed on the component to be laminated, so that the melted component cover is sealed to connect the battery string and the component backplane, and the melted component cover is cooled, A laminated assembly is obtained.
  • the material of the component backplane is a material that can be melted when subjected to the preset lamination operation
  • the preset lamination operation is performed on the components to be laminated, so that the melted component cover is sealed to connect the battery string and the component backplane, and the melted component cover is sealed. Cooling, when the laminated assembly is obtained, also includes:
  • the melted component backplane is sealed to connect the battery string and the melted component cover, and the melted component backplane is cooled.
  • the method further includes:
  • a first bearing plate is laid on the side of the component cover plate away from the component back plate; the first bearing plate is used to form a smooth surface on the side of the component cover plate away from the component back plate;
  • the method further includes:
  • the first carrier plate is removed to obtain a photovoltaic module.
  • the method further includes:
  • a second carrier plate is laid on the side of the component backplane facing away from the component cover plate; the second carrier plate is used to form a smooth surface on the side of the component backplane facing away from the component cover plate;
  • the method further includes:
  • the second carrier plate is removed.
  • the method further includes:
  • a first isolation film is laid between the first carrier plate and the component cover plate; the first isolation film is used to prevent the component cover plate from adhering to the first carrier plate;
  • the method further includes:
  • the first isolation film is removed.
  • the method further includes:
  • a second isolation film is laid between the second carrier board and the component backplane; the second isolation film is used to prevent the component backplane from adhering to the second carrier board;
  • the method further includes:
  • the second isolation film is removed.
  • Embodiments of the present disclosure provide a photovoltaic module, including: a module cover plate, a battery string, and a module back plate;
  • the component cover plate is arranged opposite to the component back plate
  • the battery string is embedded on the side of the component cover plate close to the component back plate; the battery string and the component cover plate are sealed and connected through the component cover plate;
  • One side of the module backplane close to the module cover plate is sealed with the module cover plate and the battery string, respectively.
  • a side of the battery string close to the component backplane is inlaid on the component backplane; the battery string and the component backplane are sealed and connected through the component backplane;
  • the side of the component backplane close to the component cover is directly connected with the component cover.
  • the component cover plate and the component back plate are integrally formed.
  • a side of the component backplane facing away from the component cover is a smooth surface.
  • a light-transmitting support plate is provided on the side of the component backplane facing away from the component cover plate.
  • the component cover plate and/or the component back plate are made of any one or more of polycarbonate, polymethyl methacrylate, acrylonitrile-styrene copolymer, polysulfone and polyvinyl chloride. made of materials.
  • the material of the module cover plate is a material that can be melted when subjected to a preset lamination operation.
  • the module cover plate, the battery string and the module back plate are firstly laid in sequence.
  • the module to be laminated is obtained, and then a preset lamination operation is performed on the module to be laminated, so that the melted module cover is sealed to connect the battery string and the module backplane, and the melted module cover is cooled to obtain a laminated module .
  • the module cover plate and the battery strings are directly sealed and connected through the module cover plate, which avoids setting an adhesive film layer between the module cover plate and the battery string.
  • the absorption and reflection of sunlight by the adhesive film layer are avoided, the light transmittance of the photovoltaic module is improved, and the power generation efficiency of the photovoltaic module is improved.
  • FIG. 1 is a schematic structural diagram of a photovoltaic module in the prior art
  • FIG. 2 shows a flow chart of steps of a photovoltaic module lamination method in an embodiment of the present disclosure
  • FIG. 3 shows a cross-sectional view of an assembly to be laminated in an embodiment of the present disclosure
  • FIG. 4 shows a cross-sectional view of a laminated assembly in an embodiment of the present disclosure
  • FIG. 5 shows a cross-sectional view of another component to be laminated in an embodiment of the present disclosure
  • FIG. 6 shows a flow chart of steps of another photovoltaic module lamination method in an embodiment of the present disclosure
  • FIG. 7 shows a cross-sectional view of yet another laminated assembly in an embodiment of the present disclosure
  • FIG. 8 shows a cross-sectional view of yet another laminated assembly in an embodiment of the present disclosure.
  • FIG. 1 is a schematic structural diagram of a photovoltaic module in the prior art.
  • the photovoltaic module mainly includes a module cover 101, a first adhesive film layer 102, a battery string 103, a second adhesive film layer 104 and components.
  • Backplane 105 After the sunlight passes through the module cover 101 and the first adhesive film layer 102 in sequence, it enters the cells in the battery string 103 and generates current through the cells.
  • the transmittance of the photovoltaic module decreases greatly, resulting in a lower power generation efficiency of the photovoltaic module
  • the present embodiment provides a photovoltaic module lamination method and a photovoltaic module.
  • the technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, but not all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present disclosure.
  • FIG. 2 shows a flow chart of steps of a photovoltaic module lamination method in an embodiment of the present disclosure, and the method may include:
  • Step 201 Lay the module cover plate, the battery string and the module back plate in sequence to obtain the module to be laminated.
  • the material of the component cover is a material that can be melted when subjected to a preset lamination operation.
  • the preset lamination operation can be, for example, a certain lamination temperature.
  • the material of the component cover plate may be polymethyl methacrylate (PMMA), and the preset lamination operation may be a lamination temperature of 130°C-140°C.
  • the module backplane can be made of conventional materials, such as polyvinyl fluoride composite film (Tedlar/PET/Tedlar, TPT).
  • the module cover plate is a cover plate covering the upper surface of the photovoltaic module, and is used to receive sunlight and protect the battery strings in the photovoltaic module.
  • the module backplane is a cover plate covering the backside of the photovoltaic module to protect the backside of the photovoltaic module.
  • the battery string can be formed by connecting one or more cells in series, and the cells are used to receive sunlight through the cover plate of the module, and generate electricity under the action of sunlight.
  • FIG. 3 shows a cross-sectional view of a component to be laminated in an embodiment of the present disclosure.
  • the battery sheets are first welded into battery strings 302 and cut to obtain Assemble cover plate 301 and assembly back plate 303, and then lay down assembly cover plate 301, battery string 302 and assembly back plate 303 in sequence from bottom to top or from top to bottom to obtain assembly cover plate 301, battery string 302 and assembly back plate 303 components to be laminated.
  • the module cover plate 301 and the module back plate 303 are oppositely arranged flat plate structures, and the battery strings 302 are located between the module cover plate 301 and the module back plate 303 .
  • the prior art which is not limited in this embodiment.
  • Step 202 performing a preset lamination operation on the module to be laminated, so that the melted module cover is sealed to connect the battery string and the module backplane, and the melted module cover is cooled to obtain a laminated module.
  • FIG. 4 shows a cross-sectional view of a laminated assembly in an embodiment of the present disclosure.
  • the components to be laminated can be put into the laminator, the air in the laminator can be drawn out through a vacuum device, and then the components to be laminated can be heated so that the lamination temperature is between 130°C and 140°C (preset lamination operation). During this time, the module cover 301 is melted.
  • the side of 301 close to the module backplane 303 (ie, in the first groove 3011 ) forms a sealed connection of the module cover plate 301 , the battery string 302 and the module backplane 303 , that is, the laminated module. After trimming and framing the laminated modules, photovoltaic modules that can be used to generate electricity are obtained.
  • the component cover can also be made of polycarbonate (Polycarbonate, PC), acrylonitrile-styrene copolymer (AC), polysulfone (PSU) and polyvinylchloride (PVC). ) of one or more materials.
  • the specific material of the component cover can be set as required.
  • the preset lamination operation may be specifically set according to the material of the component cover, which is not limited in this embodiment.
  • the material of the module cover plate is a material that can be melted when subjected to a preset lamination operation.
  • the material of the module cover plate is a material that can be melted when subjected to a preset lamination operation.
  • the module cover plate and the battery strings are directly sealed and connected through the module cover plate, which avoids setting an adhesive film layer between the module cover plate and the battery string.
  • the absorption and reflection of sunlight by the adhesive film layer are avoided, the light transmittance of the photovoltaic module is improved, and the power generation efficiency of the photovoltaic module is improved.
  • an adhesive film may be laid between the battery string and the module back plate.
  • FIG. 5 shows a cross-sectional view of another component to be laminated in an embodiment of the present disclosure.
  • the component cover 301 and the battery string may be sequentially laid 302 , an adhesive film 304 (Polyethylene vinylacetate, EVA) and a component backplane 303 to obtain a to-be-laminated component including the component cover plate 301 , the battery strings 302 , the adhesive film 304 and the component backplane 303 .
  • EVA Polyethylene vinylacetate
  • the module cover 301 and the adhesive film 304 are melted at the same time, and the melted module cover 301 and the adhesive film 304 fill the module cover 301, the battery strings 302 and the module backplane In the gap between 303, the battery string 302 is sealed and connected to the module cover 301 through the melted module cover 301, and is sealed and connected to the module back plate 303 through the melted adhesive film 304.
  • the module cover 301 and the module back plate 303 The connection is sealed by the melted adhesive film.
  • the melted module cover plate 301 and the adhesive film 304 are solidified to form the module cover plate 301 , the battery string 302 and the module back plate 303 which are hermetically connected.
  • FIG. 6 shows a flow chart of steps of another photovoltaic module lamination method in an embodiment of the present disclosure, and the method may include:
  • Step 601 Lay the first carrier plate, the module cover plate, the battery string and the module back plate in sequence to obtain the module to be laminated.
  • the first carrier plate is used to form a smooth surface on the side of the component cover plate away from the component back plate.
  • FIG. 7 shows a cross-sectional view of yet another laminated assembly in an embodiment of the present disclosure.
  • the assembly cover 301 may be away from the assembly back.
  • a first carrier board 305 is laid on one side of the board 303 , and the side of the first carrier board 305 close to the assembly cover 301 is a smooth surface.
  • the melted module cover plate 301 can form a smooth surface under the action of the first carrier plate 305, that is, the side of the module cover plate 301 away from the module back plate 303 (photovoltaic
  • the upper surface of the module forms a smooth surface, which can improve the light transmittance of the module cover 301 .
  • the first carrier plate 305 may be made of a material with an isolation function, such as polyethylene (PE), so as to prevent the melted component cover plate 301 from adhering to the first carrier plate 305 .
  • PE polyethylene
  • Step 602 perform a preset lamination operation on the components to be laminated, so that the melted component cover 301 is sealed to connect the battery strings 302 and the component backplane 303 , and the melted component cover 301 is cooled to obtain a laminated component .
  • Step 603 removing the first carrier plate to obtain a photovoltaic module.
  • the module cover plate 301 and the first carrier plate 305 can be separated to remove the first carrier plate 305 to obtain a photovoltaic module. After trimming and framing the photovoltaic modules, photovoltaic modules that can be used to generate electricity are obtained.
  • the first carrier plate 305 can also be set in the laminator. After the module cover plate 301, the battery string 302 and the module back plate 303 are laid, the modules to be laminated are placed on the first plate in the laminator. on the carrier board 305, and make the component cover board 301 contact the first carrier board 305, so as to pass the first carrier board 305 on the side of the component cover board 301 away from the component back board 303 during the lamination process of the component to be laminated form a smooth surface.
  • the material of the component backplane is a material that can be melted when subjected to a preset lamination operation
  • Step 602 may further include: sealing the melted component backplane to connect the battery strings and the melted component cover, and cooling the melted component backplane.
  • the component backplane 303 may be made of the same or similar material as the component cover 301 (eg, PMMA).
  • the module cover plate 301 and the module back plate 303 are melted at the same time, and the melted module cover plate 301 and the module back plate 303 fill the gap between the module cover plate 301 , the battery strings 302 and the module back plate 303 .
  • the battery string 302 is directly sealed and connected to the module cover 301 through the melted module cover 301, and is directly sealed to the module back plate 303 through the melted module back plate 303, and the module cover 301 is directly connected to the module back.
  • the plate 303 is directly sealed.
  • the melted component cover plate 301 forms a first groove 3011 on the side close to the component back plate 303
  • the melted component back plate 303 forms a second groove on the side close to the component cover plate 301
  • the groove 3031 , the first groove 3011 and the second groove 3031 are opposite to each other, forming a space for accommodating the battery string 302 .
  • the module cover plate 301 and the module back plate 303 are solidified, and the battery strings 302 are embedded in the first groove 3011 and the second groove 3031 at the same time, forming a sealed connection of the module cover plate 301 , the battery string 302 and the module back plate 303.
  • the same or similar materials are selected for the module cover plate 301 and the module back plate 303.
  • the module cover plate 301 and the module back plate 303 are fused to form a photovoltaic module with a compact structure, which can improve the performance of photovoltaic modules.
  • Strength of PV modules Moreover, the material of the component cover plate 301 and the component back plate 303 may be the same, for example, both are PMMA.
  • the melted module cover plate 301 and the module back plate 303 are fused to form an integrally formed structure, which can improve the strength and sealing performance of the photovoltaic module.
  • the module backplane 303 can transmit part of the sunlight, which can further improve the power generation efficiency of the photovoltaic module.
  • step 601 may further include: laying a second carrier plate on the side of the component backplane facing away from the component cover plate; the second carrier plate is used to form a smooth surface on the side of the component backplane facing away from the component cover plate;
  • step 603 may further include: removing the second carrier board.
  • the second carrier plate may be laid on the side of the component backplane 303 away from the component cover plate 301 .
  • the melted module backsheet 303 can form a smooth surface under the action of the second carrier plate, that is, the side of the module backsheet 303 away from the module cover 301 (photovoltaic module the back surface) to form a smooth surface, which can improve the light transmittance of the component backplane 303.
  • the second carrier board reference may be made to the first carrier board, which will not be repeated in this embodiment.
  • step 601 may further include: laying a first isolation film between the first carrier board and the component cover board; the first isolation film is used to prevent the component cover board from adhering to the first carrier board.
  • step 603 may further include: removing the first isolation film.
  • FIG. 8 shows a cross-sectional view of yet another laminated assembly in an embodiment of the present disclosure.
  • the first carrier plate 305 and the assembly cover plate 301 A first isolation film 306 is laid therebetween.
  • the first carrier plate 305 may be made of float glass
  • the first isolation film 306 may be a PE film.
  • the first isolation film 306 can prevent the component cover plate 301 and the first carrier plate 305 from sticking together.
  • the assembly cover plate 301 and the first carrier plate 305 can be separated by the first isolation film 306 , and after the first isolation film 306 and the first support plate 305 are removed, the assembly cover plate 301 and the battery in a sealed connection are obtained.
  • String 302 and assembly backplane 303 are obtained.
  • step 601 may further include: laying a second isolation film between the second carrier board and the component backplane; the second isolation film is used to prevent the component backplane from adhering to the second carrier board;
  • step 603 may further include: removing the second isolation film.
  • the component backplane 303 when the component backplane 303 is made of the same or similar material as the component cover 301, and a smooth surface is formed on the side of the component backplane 303 away from the component cover 301 through the second carrier plate, the component to be laminated is formed.
  • a second isolation film may be laid between the second carrier board and the component backplane 303 .
  • the second isolation film can prevent the module backplane 303 from sticking to the second carrier plate.
  • the module backplane 303 and the second carrier plate can be separated by the second isolation film, and after the second isolation film and the second carrier plate are removed, the module cover plate 301 , the battery strings 302 and the modules are obtained which are hermetically connected.
  • Backplane 303 For understanding of the second isolation film, reference may be made to the first isolation film, which will not be repeated in this embodiment.
  • step 601 may further include: laying a light-transmitting support plate on the side of the component backplane away from the component cover plate.
  • a light-transmitting support plate can be laid on the side of the component backplane 303 away from the component cover 301 .
  • the light-transmitting support plate can be sealed and connected by the melted component back plate 303 to obtain a photovoltaic module including the light-transmitting support plate.
  • the light-transmitting support plate can be made of materials with higher hardness, better chemical stability, and higher light transmittance, such as tempered glass, polycarbonate, and transparent polyester.
  • the light-transmitting cover plate is used to protect the photovoltaic module, and can increase the light transmittance on the back of the photovoltaic module and improve the power generation efficiency of the photovoltaic module.
  • This embodiment also provides a photovoltaic module, including: a module cover plate, a battery string, and a module back plate.
  • the component cover is arranged opposite to the component backplane.
  • the battery string is inlaid on the side of the component cover plate close to the component back plate, and the battery string and the component cover plate are sealedly connected through the component cover plate.
  • the side of the component backplane close to the component cover is sealed with the component cover and the battery string respectively.
  • the side of the battery string close to the component backplane is inlaid on the component backplane, and the battery string and the component backplane are sealed and connected through the component backplane.
  • the side of the component backplane close to the component cover is directly connected with the component cover.
  • the component cover plate and the component back plate are integrally formed.
  • the side of the component backplane facing away from the component cover is a smooth surface.
  • a light-transmitting support plate is provided on the side of the component backplane facing away from the component cover plate.
  • the module cover plate and/or the module back plate is made of any one or several materials of polycarbonate, polymethyl methacrylate, acrylonitrile-styrene copolymer, polysulfone and polyvinyl chloride .
  • the device embodiments described above are only illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in One place, or it can be distributed over multiple network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment. Those of ordinary skill in the art can understand and implement it without creative effort.
  • any reference signs placed between parentheses shall not be construed as limiting the claim.
  • the word “comprising” does not exclude the presence of elements or steps not listed in a claim.
  • the word “a” or “an” preceding an element does not exclude the presence of a plurality of such elements.
  • the present disclosure can be implemented by means of hardware comprising several different elements, as well as by means of a suitably programmed computer. In a unit claim enumerating several means, several of these means may be embodied by one and the same item of hardware.
  • the use of the words first, second, and third, etc. do not denote any order. These words can be interpreted as names.

Abstract

The present disclosure provides a photovoltaic module lamination method and a photovoltaic module, relating to the technical field of solar photovoltaics. The photovoltaic module lamination method comprises: sequentially laying a module cover plate (301), a battery string (302) and a module back plate (303) to obtain a module to be laminated (201); and carrying out a preset lamination operation on said module, enabling the melted module cover plate (301) to be hermetically connected to the battery string (302) and the module back plate (303), and cooling the melted module cover plate (301) to obtain a laminated module (202). The module cover plate (301) and the battery string (302) are directly connected in a sealed manner by means of the module cover plate (301), such that it is avoided that an adhesive film layer is arranged between the module cover plate (301) and the battery string (302). Compared with the prior art, in the power generation process of the photovoltaic module, the absorption and reflection of sunlight by an adhesive film layer is avoided, and the light transmittance of the photovoltaic module is improved, thereby improving the power generation efficiency of the photovoltaic module.

Description

一种光伏组件层压方法和光伏组件A photovoltaic module lamination method and photovoltaic module
本申请要求在2020年07月27日提交中国专利局、申请号为202010732498.6、名称为“一种光伏组件层压方法和光伏组件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202010732498.6 and titled "A PV Module Lamination Method and Photovoltaic Module" filed with the China Patent Office on July 27, 2020, the entire contents of which are incorporated herein by reference Applying.
技术领域technical field
本公开涉及太阳能光伏技术领域,特别是涉及一种光伏组件层压方法和光伏组件。The present disclosure relates to the field of solar photovoltaic technology, and in particular, to a photovoltaic assembly lamination method and photovoltaic assembly.
背景技术Background technique
光伏发电是一项绿色能源技术,可以降低环境污染,保护环境。光伏组件是光伏发电的主要工具之一,提高光伏组件的发电效率,有利于光伏发电技术的推广和使用。Photovoltaic power generation is a green energy technology that can reduce environmental pollution and protect the environment. Photovoltaic modules are one of the main tools for photovoltaic power generation. Improving the power generation efficiency of photovoltaic modules is conducive to the promotion and use of photovoltaic power generation technology.
透光率是影响光伏组件发电效率的因素之一,透光率主要由光伏组件的结构决定。现有技术中,光伏组件的透光率较低,导致光伏组件的发电效率较低。Light transmittance is one of the factors affecting the power generation efficiency of photovoltaic modules, and the light transmittance is mainly determined by the structure of photovoltaic modules. In the prior art, the transmittance of photovoltaic modules is low, resulting in low power generation efficiency of the photovoltaic modules.
概述Overview
本公开提供一种光伏组件层压方法和光伏组件,旨在解决光伏组件的透光率较低,导致光伏组件的发电效率较低的问题。The present disclosure provides a photovoltaic module lamination method and photovoltaic module, aiming at solving the problem of low light transmittance of the photovoltaic module, resulting in low power generation efficiency of the photovoltaic module.
本公开实施例还提供了一种光伏组件层压方法,包括:Embodiments of the present disclosure also provide a photovoltaic module lamination method, including:
依次敷设组件盖板、电池串和组件背板,得到待层压组件;所述组件盖板的材质为在受到预设层压操作时可融化的材质;Lay the component cover plate, the battery string and the component back plate in sequence to obtain the component to be laminated; the material of the component cover plate is a material that can be melted when subjected to a preset lamination operation;
对所述待层压组件进行所述预设层压操作,使融化后的所述组件盖板密封连接所述电池串和所述组件背板,并使融化后的所述组件盖板冷却,获得层压后的组件。The preset lamination operation is performed on the component to be laminated, so that the melted component cover is sealed to connect the battery string and the component backplane, and the melted component cover is cooled, A laminated assembly is obtained.
可选的,所述组件背板的材质为在受到所述预设层压操作时可融化的材质;Optionally, the material of the component backplane is a material that can be melted when subjected to the preset lamination operation;
所述对所述待层压组件进行所述预设层压操作,使融化后的所述组件盖板密封连接所述电池串和所述组件背板,并使融化后的所述组件盖板冷却,获得层压后的组件时,还包括:The preset lamination operation is performed on the components to be laminated, so that the melted component cover is sealed to connect the battery string and the component backplane, and the melted component cover is sealed. Cooling, when the laminated assembly is obtained, also includes:
使融化后的所述组件背板密封连接所述电池串和融化后的所述组件盖板,并使融化后的所述组件背板冷却。The melted component backplane is sealed to connect the battery string and the melted component cover, and the melted component backplane is cooled.
可选的,所述依次敷设组件盖板、电池串和组件背板,得到待层压组件时,还包括:Optionally, when the component cover plate, the battery string and the component back plate are sequentially laid to obtain the component to be laminated, the method further includes:
在所述组件盖板背离所述组件背板的一侧敷设第一承载板;所述第一承载板用于使所述组件盖板背离所述组件背板的一侧形成光滑表面;A first bearing plate is laid on the side of the component cover plate away from the component back plate; the first bearing plate is used to form a smooth surface on the side of the component cover plate away from the component back plate;
在所述获得层压后的组件之后,所述方法还包括:After said obtaining the laminated assembly, the method further includes:
去除所述第一承载板,得到光伏组件。The first carrier plate is removed to obtain a photovoltaic module.
可选的,所述依次敷设组件盖板、电池串和组件背板,得到待层压组件时,还包括:Optionally, when the component cover plate, the battery string and the component back plate are sequentially laid to obtain the component to be laminated, the method further includes:
在所述组件背板背离所述组件盖板的一侧敷设第二承载板;所述第二承载板用于使所述组件背板背离所述组件盖板的一侧形成光滑表面;A second carrier plate is laid on the side of the component backplane facing away from the component cover plate; the second carrier plate is used to form a smooth surface on the side of the component backplane facing away from the component cover plate;
所述去除所述第一承载板,得到光伏组件时,还包括:When the photovoltaic module is obtained by removing the first carrier plate, the method further includes:
去除所述第二承载板。The second carrier plate is removed.
可选的,所述依次敷设组件盖板、电池串和组件背板,得到待层压组件时,还包括:Optionally, when the component cover plate, the battery string and the component back plate are sequentially laid to obtain the component to be laminated, the method further includes:
在所述第一承载板和所述组件盖板之间敷设第一隔离膜;所述第一隔离膜用于防止所述组件盖板与所述第一承载板黏连;A first isolation film is laid between the first carrier plate and the component cover plate; the first isolation film is used to prevent the component cover plate from adhering to the first carrier plate;
所述去除所述第一承载板,得到光伏组件时,还包括:When the photovoltaic module is obtained by removing the first carrier plate, the method further includes:
去除所述第一隔离膜。The first isolation film is removed.
可选的,所述依次敷设组件盖板、电池串和组件背板,得到待层压组件时,还包括:Optionally, when the component cover plate, the battery string and the component back plate are sequentially laid to obtain the component to be laminated, the method further includes:
在所述第二承载板和所述组件背板之间敷设第二隔离膜;所述第二隔离膜用于防止所述组件背板与所述第二承载板黏连;A second isolation film is laid between the second carrier board and the component backplane; the second isolation film is used to prevent the component backplane from adhering to the second carrier board;
所述去除所述第一承载板,得到光伏组件时,还包括:When the photovoltaic module is obtained by removing the first carrier plate, the method further includes:
去除所述第二隔离膜。The second isolation film is removed.
本公开实施例提供了一种光伏组件,包括:组件盖板、电池串和组件背板;Embodiments of the present disclosure provide a photovoltaic module, including: a module cover plate, a battery string, and a module back plate;
所述组件盖板与所述组件背板相对设置;The component cover plate is arranged opposite to the component back plate;
所述电池串镶嵌于所述组件盖板靠近所述组件背板的一侧;所述电池串与所述组件盖板通过所述组件盖板密封连接;The battery string is embedded on the side of the component cover plate close to the component back plate; the battery string and the component cover plate are sealed and connected through the component cover plate;
所述组件背板靠近所述组件盖板的一侧分别与所述组件盖板和所述电池串密封连接。One side of the module backplane close to the module cover plate is sealed with the module cover plate and the battery string, respectively.
可选的,所述电池串靠近所述组件背板的一侧镶嵌于所述组件背板;所述电池串与所述组件背板通过所述组件背板密封连接;Optionally, a side of the battery string close to the component backplane is inlaid on the component backplane; the battery string and the component backplane are sealed and connected through the component backplane;
所述组件背板靠近所述组件盖板的一侧与所述组件盖板直接连接。The side of the component backplane close to the component cover is directly connected with the component cover.
可选的,所述组件盖板和所述组件背板一体成型。Optionally, the component cover plate and the component back plate are integrally formed.
可选的,所述组件背板背离所述组件盖板的一侧为光滑表面。Optionally, a side of the component backplane facing away from the component cover is a smooth surface.
可选的,所述组件背板背离所述组件盖板的一侧设置有透光支撑板。Optionally, a light-transmitting support plate is provided on the side of the component backplane facing away from the component cover plate.
可选的,所述组件盖板和/或所述组件背板由聚碳酸酯、聚甲基丙烯酸甲酯、丙烯氰-苯乙烯共聚物、聚砜和聚氯乙烯中的任意一种或几种材料制成。Optionally, the component cover plate and/or the component back plate are made of any one or more of polycarbonate, polymethyl methacrylate, acrylonitrile-styrene copolymer, polysulfone and polyvinyl chloride. made of materials.
在本公开实施例中,组件盖板的材质为在受到预设层压操作时可融化的材质,在光伏组件的层压过程过程中,首选依次敷设组件盖板、电池串和组件背板,得到待层压组件,然后对待层压组件进行预设层压操作,使融化后的组件盖板密封连接电池串和组件背板,并使融化后的组件盖板冷却,获得层压后的组件。组件盖板和电池串之间直接通过组件盖板密封连接,避免了在组件盖板和电池串之间设置胶膜层。相比于现有技术,在光伏组件的发电过程中,避免了胶膜层对太阳光的吸收和反射,提高了光伏组件的透光率,从而提高了光伏组件的发电效率。In the embodiment of the present disclosure, the material of the module cover plate is a material that can be melted when subjected to a preset lamination operation. During the lamination process of the photovoltaic module, the module cover plate, the battery string and the module back plate are firstly laid in sequence. The module to be laminated is obtained, and then a preset lamination operation is performed on the module to be laminated, so that the melted module cover is sealed to connect the battery string and the module backplane, and the melted module cover is cooled to obtain a laminated module . The module cover plate and the battery strings are directly sealed and connected through the module cover plate, which avoids setting an adhesive film layer between the module cover plate and the battery string. Compared with the prior art, in the power generation process of the photovoltaic module, the absorption and reflection of sunlight by the adhesive film layer are avoided, the light transmittance of the photovoltaic module is improved, and the power generation efficiency of the photovoltaic module is improved.
上述说明仅是本公开技术方案的概述,为了能够更清楚了解本公开的技术手段,而可依照说明书的内容予以实施,并且为了让本公开的上述和其它目的、特征和优点能够更明显易懂,以下特举本公开的具体实施方式。The above description is only an overview of the technical solutions of the present disclosure. In order to understand the technical means of the present disclosure more clearly, it can be implemented according to the contents of the description, and in order to make the above-mentioned and other purposes, features and advantages of the present disclosure more obvious and easy to understand , the following specific embodiments of the present disclosure are given.
附图简述Brief Description of Drawings
为了更清楚地说明本公开实施例的技术方案,下面将对本公开实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present disclosure more clearly, the following briefly introduces the drawings that are used in the description of the embodiments of the present disclosure. Obviously, the drawings in the following description are only some embodiments of the present disclosure. , for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor.
图1是现有技术中的一种光伏组件的结构示意图;1 is a schematic structural diagram of a photovoltaic module in the prior art;
图2示出了本公开实施例中的一种光伏组件层压方法的步骤流程图;FIG. 2 shows a flow chart of steps of a photovoltaic module lamination method in an embodiment of the present disclosure;
图3示出了本公开实施例中的一种待层压组件的剖视图;3 shows a cross-sectional view of an assembly to be laminated in an embodiment of the present disclosure;
图4示出了本公开实施例中的一种层压后的组件的剖视图;4 shows a cross-sectional view of a laminated assembly in an embodiment of the present disclosure;
图5示出了本公开实施例中的另一种待层压组件的剖视图;5 shows a cross-sectional view of another component to be laminated in an embodiment of the present disclosure;
图6示出了本公开实施例中的另一种光伏组件层压方法的步骤流程图;FIG. 6 shows a flow chart of steps of another photovoltaic module lamination method in an embodiment of the present disclosure;
图7示出了本公开实施例中的又一种层压后的组件的剖视图;7 shows a cross-sectional view of yet another laminated assembly in an embodiment of the present disclosure;
图8示出了本公开实施例中的又一种层压后的组件的剖视图。8 shows a cross-sectional view of yet another laminated assembly in an embodiment of the present disclosure.
附图标记说明:Description of reference numbers:
101-组件盖板,102-第一胶膜层,103-电池串,104-第二胶膜层,105-组件背板,301-组件盖板,3011-第一凹槽,302-电池串,303-组件背板,3031-第二凹槽,304-胶膜,305-第一承载板,306-第一隔离膜。101-module cover, 102-first film layer, 103-battery string, 104-second film layer, 105-module backplane, 301-module cover, 3011-first groove, 302-battery string , 303-component backplane, 3031-second groove, 304-adhesive film, 305-first carrier plate, 306-first isolation film.
详细描述A detailed description
为使本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments These are some, but not all, embodiments of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present disclosure.
为了更清楚的介绍本公开,首先对现有技术中光伏组件的结构进行简单介绍。如图1所示,图1是现有技术中的一种光伏组件的结构示意图,光伏组件主要包括组件盖板101、第一胶膜层102、电池串103、第二胶膜层104和组件背板105。太阳光依次经过组件盖板101和第一胶膜层102之后,进入电池串103中的电池片,通过电池片产生电流。其中,照射到光伏组件表面的太阳光中,部分太阳光被组件盖板101和第一胶膜层102反射,部分太 阳光被组件盖板101和第一胶膜层102吸收,只有部分太阳光进入电池片,使光伏组件的透光率下降较大,从而导致光伏组件的发电效率较低In order to introduce the present disclosure more clearly, the structure of the photovoltaic module in the prior art is briefly introduced first. As shown in FIG. 1, FIG. 1 is a schematic structural diagram of a photovoltaic module in the prior art. The photovoltaic module mainly includes a module cover 101, a first adhesive film layer 102, a battery string 103, a second adhesive film layer 104 and components. Backplane 105 . After the sunlight passes through the module cover 101 and the first adhesive film layer 102 in sequence, it enters the cells in the battery string 103 and generates current through the cells. Among them, among the sunlight irradiating the surface of the photovoltaic module, part of the sunlight is reflected by the module cover plate 101 and the first adhesive film layer 102, part of the sunlight is absorbed by the module cover plate 101 and the first adhesive film layer 102, and only part of the sunlight is Entering the cell, the transmittance of the photovoltaic module decreases greatly, resulting in a lower power generation efficiency of the photovoltaic module
为了解决上述技术问题,本实施例提供了一种光伏组件层压方法和光伏组件。下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。In order to solve the above technical problems, the present embodiment provides a photovoltaic module lamination method and a photovoltaic module. The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, but not all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present disclosure.
参照图2,图2示出了本公开实施例中的一种光伏组件层压方法的步骤流程图,该方法可以包括:Referring to FIG. 2, FIG. 2 shows a flow chart of steps of a photovoltaic module lamination method in an embodiment of the present disclosure, and the method may include:
步骤201、依次敷设组件盖板、电池串和组件背板,得到待层压组件。Step 201: Lay the module cover plate, the battery string and the module back plate in sequence to obtain the module to be laminated.
其中,组件盖板的材质为在受到预设层压操作时可融化的材质。预设层压操作例如可以是一定的层压温度。例如,组件盖板的材质可以为聚甲基丙烯酸甲酯(Polymethyl methacrylate,PMMA),预设层压操作可以是层压温度130℃-140℃。组件背板可以由常规材料制成,例如聚氟乙烯复合膜(Tedlar/PET/Tedlar,TPT)。The material of the component cover is a material that can be melted when subjected to a preset lamination operation. The preset lamination operation can be, for example, a certain lamination temperature. For example, the material of the component cover plate may be polymethyl methacrylate (PMMA), and the preset lamination operation may be a lamination temperature of 130°C-140°C. The module backplane can be made of conventional materials, such as polyvinyl fluoride composite film (Tedlar/PET/Tedlar, TPT).
本实施例中,组件盖板为覆盖在光伏组件上表面的盖板,用于接收太阳光照射,并对光伏组件中的电池串进行保护。组件背板为覆盖在光伏组件背面的盖板,用于对光伏组件的背面进行保护。电池串可以由一片或多片电池片串联而成,电池片用于接收透过组件盖板的太阳光,在太阳光的作用下发电。示例的,如图3所示,图3示出了本公开实施例中的一种待层压组件的剖视图,在光伏组件的制造过程中,首先将电池片焊接为电池串302,并切割得到组件盖板301和组件背板303,然后从下至上或者从上至下依次敷设组件盖板301、电池串302和组件背板303,得到包括组件盖板301、电池串302和组件背板303的待层压组件。在待层压组件中,组件盖板301和组件背板303为相对设置的平板结构,电池串302位于组件盖板301和组件背板303之间。待层压组件的具体敷设方法可参考现有技术,本实施例对此不做限制。In this embodiment, the module cover plate is a cover plate covering the upper surface of the photovoltaic module, and is used to receive sunlight and protect the battery strings in the photovoltaic module. The module backplane is a cover plate covering the backside of the photovoltaic module to protect the backside of the photovoltaic module. The battery string can be formed by connecting one or more cells in series, and the cells are used to receive sunlight through the cover plate of the module, and generate electricity under the action of sunlight. Illustratively, as shown in FIG. 3 , FIG. 3 shows a cross-sectional view of a component to be laminated in an embodiment of the present disclosure. During the manufacturing process of the photovoltaic component, the battery sheets are first welded into battery strings 302 and cut to obtain Assemble cover plate 301 and assembly back plate 303, and then lay down assembly cover plate 301, battery string 302 and assembly back plate 303 in sequence from bottom to top or from top to bottom to obtain assembly cover plate 301, battery string 302 and assembly back plate 303 components to be laminated. In the module to be laminated, the module cover plate 301 and the module back plate 303 are oppositely arranged flat plate structures, and the battery strings 302 are located between the module cover plate 301 and the module back plate 303 . For the specific laying method of the component to be laminated, reference may be made to the prior art, which is not limited in this embodiment.
步骤202、对待层压组件进行预设层压操作,使融化后的组件盖板密封连接电池串和组件背板,并使融化后的组件盖板冷却,获得层压后的组件。 Step 202 , performing a preset lamination operation on the module to be laminated, so that the melted module cover is sealed to connect the battery string and the module backplane, and the melted module cover is cooled to obtain a laminated module.
本实施例中,在敷设得到待层压组件之后,可以对待层压组件进行预设层压操作,以得到层压后的组件。示例的,如图4所示,图4示出了本公开实施例中的一种层压后的组件的剖视图。可以将待层压组件放入层压机,通过抽真空装置抽出层压机内的空气,然后对待层压组件进行加热,使层压温度位于130℃-140℃(预设层压操作)之间,将组件盖板301融化。在真空状态下,对待层压组件施加压力,使融化后的组件盖板301填充组件盖板301、电池串302和组件背板303之间的缝隙,融化后的组件盖板301密封连接电池串302,并密封连接组件背板303,并且可以实现使电池串302和组件背板303的密封连接。同时,在压力作用下,组件盖板301靠近组件背板303的一侧形成容纳电池串302的第一凹槽3011,在降温冷却后组件盖板301凝固,使电池串302镶嵌在组件盖板301靠近组件背板303的一侧(即第一凹槽3011内),形成密封连接的组件盖板301、电池串302和组件背板303,即层压后的组件。在对层压后的组件进行修边和装框之后,得到可以用于发电的光伏组件。In this embodiment, after the component to be laminated is obtained by laying, a preset lamination operation may be performed on the component to be laminated to obtain a laminated component. Illustratively, as shown in FIG. 4, FIG. 4 shows a cross-sectional view of a laminated assembly in an embodiment of the present disclosure. The components to be laminated can be put into the laminator, the air in the laminator can be drawn out through a vacuum device, and then the components to be laminated can be heated so that the lamination temperature is between 130°C and 140°C (preset lamination operation). During this time, the module cover 301 is melted. In a vacuum state, pressure is applied to the components to be laminated, so that the melted component cover 301 fills the gap between the component cover 301, the battery strings 302 and the component backplane 303, and the melted component cover 301 seals and connects the battery strings 302, and sealingly connect the assembly backplane 303, and can realize the sealing connection of the battery string 302 and the assembly backplane 303. At the same time, under the action of pressure, the side of the module cover plate 301 close to the module back plate 303 forms a first groove 3011 for accommodating the battery strings 302. After cooling down, the module cover plate 301 solidifies, so that the battery strings 302 are embedded in the module cover plate. The side of 301 close to the module backplane 303 (ie, in the first groove 3011 ) forms a sealed connection of the module cover plate 301 , the battery string 302 and the module backplane 303 , that is, the laminated module. After trimming and framing the laminated modules, photovoltaic modules that can be used to generate electricity are obtained.
实际应用中,组件盖板还可以由聚碳酸酯(Polycarbonate,PC)、丙烯氰-苯乙烯共聚物(acrylonitrile-styrene copolymer,AC)、聚砜(Polysulfone,PSU)和聚氯乙烯(Polyvinylchloride,PVC)中的一种或几种材料制成。组件盖板的具体材质可以根据需求设置。预设层压操作可以根据组件盖板的材质具体设置,本实施例对此不作限制。In practical applications, the component cover can also be made of polycarbonate (Polycarbonate, PC), acrylonitrile-styrene copolymer (AC), polysulfone (PSU) and polyvinylchloride (PVC). ) of one or more materials. The specific material of the component cover can be set as required. The preset lamination operation may be specifically set according to the material of the component cover, which is not limited in this embodiment.
综上所述,本实施例中,组件盖板的材质为在受到预设层压操作时可融化的材质,在光伏组件的层压过程中,首选依次敷设组件盖板、电池串和组件背板,得到待层压组件,然后对待层压组件进行预设层压操作,使融化后的组件盖板密封连接电池串和组件背板,并使融化后的组件盖板冷却,获得层压后的组件。组件盖板和电池串之间直接通过组件盖板密封连接,避免了在组件盖板和电池串之间设置胶膜层。相比于现有技术,在光伏组件的发电过程中,避免了胶膜层对太阳光的吸收和反射,提高了光伏组件的透光率,从而提高了光伏组件的发电效率。To sum up, in this embodiment, the material of the module cover plate is a material that can be melted when subjected to a preset lamination operation. During the lamination process of the photovoltaic module, it is preferred to sequentially lay the module cover plate, the battery string and the module back. board to obtain the component to be laminated, and then perform a preset lamination operation on the component to be laminated, so that the melted component cover is sealed to connect the battery string and the component backplane, and the melted component cover is cooled to obtain a laminated s component. The module cover plate and the battery strings are directly sealed and connected through the module cover plate, which avoids setting an adhesive film layer between the module cover plate and the battery string. Compared with the prior art, in the power generation process of the photovoltaic module, the absorption and reflection of sunlight by the adhesive film layer are avoided, the light transmittance of the photovoltaic module is improved, and the power generation efficiency of the photovoltaic module is improved.
可选的,在依次敷设组件盖板、电池串和组件背板的过程中,可以在电池串和组件背板之间敷设胶膜。Optionally, in the process of laying the module cover plate, the battery string and the module back plate in sequence, an adhesive film may be laid between the battery string and the module back plate.
示例的,如图5所示,图5示出了本公开实施例中的另一种待层压组件的剖视图,在待层压组件的敷设过程中,可以依次敷设组件盖板301、电池串302、胶膜304(Polyethylene vinylacetate,EVA)和组件背板303,得到包括组件盖板301、电池串302、胶膜304和组件背板303的待层压组件。For example, as shown in FIG. 5 , FIG. 5 shows a cross-sectional view of another component to be laminated in an embodiment of the present disclosure. During the laying process of the component to be laminated, the component cover 301 and the battery string may be sequentially laid 302 , an adhesive film 304 (Polyethylene vinylacetate, EVA) and a component backplane 303 to obtain a to-be-laminated component including the component cover plate 301 , the battery strings 302 , the adhesive film 304 and the component backplane 303 .
相应的,在对待层压组件进行层压的过程中,组件盖板301和胶膜304同时融化,融化后的组件盖板301和胶膜304填充组件盖板301、电池串302和组件背板303之间的缝隙,电池串302通过融化后的组件盖板301与组件盖板301密封连接,并通过融化后的胶膜304与组件背板303密封连接,组件盖板301和组件背板303通过融化后的胶膜密封连接。在降温冷却之后,融化后的组件盖板301和胶膜304凝固,形成密封连接的组件盖板301、电池串302和组件背板303。Correspondingly, in the process of laminating the module to be laminated, the module cover 301 and the adhesive film 304 are melted at the same time, and the melted module cover 301 and the adhesive film 304 fill the module cover 301, the battery strings 302 and the module backplane In the gap between 303, the battery string 302 is sealed and connected to the module cover 301 through the melted module cover 301, and is sealed and connected to the module back plate 303 through the melted adhesive film 304. The module cover 301 and the module back plate 303 The connection is sealed by the melted adhesive film. After cooling down, the melted module cover plate 301 and the adhesive film 304 are solidified to form the module cover plate 301 , the battery string 302 and the module back plate 303 which are hermetically connected.
参照图6,图6示出了本公开实施例中的另一种光伏组件层压方法的步骤流程图,该方法可以包括:Referring to FIG. 6, FIG. 6 shows a flow chart of steps of another photovoltaic module lamination method in an embodiment of the present disclosure, and the method may include:
步骤601、依次敷设第一承载板、组件盖板、电池串和组件背板,得到待层压组件。Step 601: Lay the first carrier plate, the module cover plate, the battery string and the module back plate in sequence to obtain the module to be laminated.
其中,第一承载板用于使组件盖板背离组件背板的一侧形成光滑表面。Wherein, the first carrier plate is used to form a smooth surface on the side of the component cover plate away from the component back plate.
示例的,如图7所示,图7示出了本公开实施例中的又一种层压后的组件的剖视图,在敷设待层压组件的过程中,可以在组件盖板301背离组件背板303的一侧敷设第一承载板305,第一承载板305靠近组件盖板301的一侧为光滑的表面。在待层压组件的层压过程中,融化后的组件盖板301在第一承载板305的作用下,可以形成光滑的表面,即在组件盖板301背离组件背板303的一侧(光伏组件的上表面)形成光滑的表面,可以提高组件盖板301的透光率。By way of example, as shown in FIG. 7 , FIG. 7 shows a cross-sectional view of yet another laminated assembly in an embodiment of the present disclosure. During the process of laying the assembly to be laminated, the assembly cover 301 may be away from the assembly back. A first carrier board 305 is laid on one side of the board 303 , and the side of the first carrier board 305 close to the assembly cover 301 is a smooth surface. During the lamination process of the module to be laminated, the melted module cover plate 301 can form a smooth surface under the action of the first carrier plate 305, that is, the side of the module cover plate 301 away from the module back plate 303 (photovoltaic The upper surface of the module) forms a smooth surface, which can improve the light transmittance of the module cover 301 .
需要说明的是,第一承载板305可以由具有隔离功能的材料制成,例如聚乙烯(polyethylene,PE),以避免融化后的组件盖板301与第一承载板305黏连。It should be noted that, the first carrier plate 305 may be made of a material with an isolation function, such as polyethylene (PE), so as to prevent the melted component cover plate 301 from adhering to the first carrier plate 305 .
步骤602、对待层压组件进行预设层压操作,使融化后的组件盖板301密封连接电池串302和组件背板303,并使融化后的组件盖板301冷却,获得层压后的组件。 Step 602 , perform a preset lamination operation on the components to be laminated, so that the melted component cover 301 is sealed to connect the battery strings 302 and the component backplane 303 , and the melted component cover 301 is cooled to obtain a laminated component .
步骤603、去除第一承载板,得到光伏组件。 Step 603 , removing the first carrier plate to obtain a photovoltaic module.
本实施例中,在组件盖板301冷却之后,可以分离组件盖板301和第一承载板305,以去除第一承载板305,得到光伏组件。在对光伏组件进行修边和装框之后,得到可以用于发电的光伏组件。In this embodiment, after the module cover plate 301 is cooled, the module cover plate 301 and the first carrier plate 305 can be separated to remove the first carrier plate 305 to obtain a photovoltaic module. After trimming and framing the photovoltaic modules, photovoltaic modules that can be used to generate electricity are obtained.
实际应用中,也可以在层压机中设置第一承载板305,在敷设好组件盖板301、电池串302和组件背板303之后,将待层压组件放置到层压机中的第一承载板305上,并使组件盖板301与第一承载板305接触,以在待层压组件的层压过程中,通过第一承载板305在组件盖板301背离组件背板303的一侧形成光滑表面。In practical applications, the first carrier plate 305 can also be set in the laminator. After the module cover plate 301, the battery string 302 and the module back plate 303 are laid, the modules to be laminated are placed on the first plate in the laminator. on the carrier board 305, and make the component cover board 301 contact the first carrier board 305, so as to pass the first carrier board 305 on the side of the component cover board 301 away from the component back board 303 during the lamination process of the component to be laminated form a smooth surface.
可选的,组件背板的材质为在受到预设层压操作时可融化的材质;Optionally, the material of the component backplane is a material that can be melted when subjected to a preset lamination operation;
步骤602还可以包括:使融化后的组件背板密封连接电池串和融化后的组件盖板,并使融化后的组件背板冷却。Step 602 may further include: sealing the melted component backplane to connect the battery strings and the melted component cover, and cooling the melted component backplane.
本实施例中,组件背板303可以选择与组件盖板301材质相同或相近的材料(例如PMMA)。在待层压组件的层压过程中,组件盖板301和组件背板303同时融化,融化后的组件盖板301和组件背板303填充组件盖板301、电池串302和组件背板303之间的缝隙,电池串302通过融化后的组件盖板301直接与组件盖板301密封连接,并通过融化后的组件背板303直接与组件背板303密封连接,并且组件盖板301与组件背板303直接密封连接。同时,在压力作用下,融化后的组件盖板301在靠近组件背板303的一侧形成第一凹槽3011,融化后的组件背板303在靠近组件盖板301的一侧形成第二凹槽3031,第一凹槽3011和第二凹槽3031相对,形成容纳电池串302的空间。在降温冷却后组件盖板301和组件背板303凝固,电池串302同时镶嵌在第一凹槽3011和第二凹槽3031内,形成密封连接的组件盖板301、电池串302和组件背板303。In this embodiment, the component backplane 303 may be made of the same or similar material as the component cover 301 (eg, PMMA). During the lamination process of the module to be laminated, the module cover plate 301 and the module back plate 303 are melted at the same time, and the melted module cover plate 301 and the module back plate 303 fill the gap between the module cover plate 301 , the battery strings 302 and the module back plate 303 . The battery string 302 is directly sealed and connected to the module cover 301 through the melted module cover 301, and is directly sealed to the module back plate 303 through the melted module back plate 303, and the module cover 301 is directly connected to the module back. The plate 303 is directly sealed. At the same time, under the action of pressure, the melted component cover plate 301 forms a first groove 3011 on the side close to the component back plate 303 , and the melted component back plate 303 forms a second groove on the side close to the component cover plate 301 The groove 3031 , the first groove 3011 and the second groove 3031 are opposite to each other, forming a space for accommodating the battery string 302 . After cooling down, the module cover plate 301 and the module back plate 303 are solidified, and the battery strings 302 are embedded in the first groove 3011 and the second groove 3031 at the same time, forming a sealed connection of the module cover plate 301 , the battery string 302 and the module back plate 303.
实际应用中,组件盖板301与组件背板303选择相同或相近的材质,在预设层压操作时,组件盖板301和组件背板303融合,可以形成结构紧密的光伏组件,从而可以提高光伏组件的强度。并且,组件盖板301和组件背板303的材质可以相同,例如均为PMMA。在待层压组件的层压过程中,融化后的组件盖板301和组件背板303融合,可以形成一体成型的结构,可以提 高光伏组件的强度和密封性。与此同时,组件背板303可以透过部分太阳光,可以进一步提高光伏组件的发电效率。In practical applications, the same or similar materials are selected for the module cover plate 301 and the module back plate 303. During the preset lamination operation, the module cover plate 301 and the module back plate 303 are fused to form a photovoltaic module with a compact structure, which can improve the performance of photovoltaic modules. Strength of PV modules. Moreover, the material of the component cover plate 301 and the component back plate 303 may be the same, for example, both are PMMA. During the lamination process of the module to be laminated, the melted module cover plate 301 and the module back plate 303 are fused to form an integrally formed structure, which can improve the strength and sealing performance of the photovoltaic module. At the same time, the module backplane 303 can transmit part of the sunlight, which can further improve the power generation efficiency of the photovoltaic module.
可选的,步骤601还可以包括:在组件背板背离组件盖板的一侧敷设第二承载板;第二承载板用于使组件背板背离组件盖板的一侧形成光滑表面;Optionally, step 601 may further include: laying a second carrier plate on the side of the component backplane facing away from the component cover plate; the second carrier plate is used to form a smooth surface on the side of the component backplane facing away from the component cover plate;
相应的,步骤603还可以包括:去除第二承载板。Correspondingly, step 603 may further include: removing the second carrier board.
本实施例中,在待层压组件的敷设过程中,可以在组件背板303背离组件盖板301的一侧敷设第二承载板。在待层压组件的层压过程中,融化后的组件背板303在第二承载板的作用下,可以形成光滑的表面,即在组件背板303背离组件盖板301的一侧(光伏组件的背面)形成光滑的表面,可以提高组件背板303的透光率。对第二承载板的理解可以参考第一承载板,本实施例对此不做赘述。In this embodiment, during the laying process of the component to be laminated, the second carrier plate may be laid on the side of the component backplane 303 away from the component cover plate 301 . During the lamination process of the module to be laminated, the melted module backsheet 303 can form a smooth surface under the action of the second carrier plate, that is, the side of the module backsheet 303 away from the module cover 301 (photovoltaic module the back surface) to form a smooth surface, which can improve the light transmittance of the component backplane 303. For understanding of the second carrier board, reference may be made to the first carrier board, which will not be repeated in this embodiment.
可选的,步骤601还可以包括:在第一承载板和组件盖板之间敷设第一隔离膜;第一隔离膜用于防止组件盖板与第一承载板黏连。Optionally, step 601 may further include: laying a first isolation film between the first carrier board and the component cover board; the first isolation film is used to prevent the component cover board from adhering to the first carrier board.
相应的,步骤603还可以包括:去除第一隔离膜。Correspondingly, step 603 may further include: removing the first isolation film.
如图8所示,图8示出了本公开实施例中的又一种层压后的组件的剖视图,在待层压组件的敷设过程中,可以在第一承载板305和组件盖板301之间敷设第一隔离膜306。例如,第一承载板305可以由浮法玻璃制成,第一隔离膜306可以为PE薄膜。在待层压组件的层压过程中,第一隔离膜306可以防止组件盖板301和第一承载板305黏连。相应的,在冷却之后,通过第一隔离膜306可以分离组件盖板301和第一承载板305,去除第一隔离膜306和第一承载板305之后,得到密封连接的组件盖板301、电池串302和组件背板303。As shown in FIG. 8 , FIG. 8 shows a cross-sectional view of yet another laminated assembly in an embodiment of the present disclosure. During the laying process of the assembly to be laminated, the first carrier plate 305 and the assembly cover plate 301 A first isolation film 306 is laid therebetween. For example, the first carrier plate 305 may be made of float glass, and the first isolation film 306 may be a PE film. During the lamination process of the components to be laminated, the first isolation film 306 can prevent the component cover plate 301 and the first carrier plate 305 from sticking together. Correspondingly, after cooling, the assembly cover plate 301 and the first carrier plate 305 can be separated by the first isolation film 306 , and after the first isolation film 306 and the first support plate 305 are removed, the assembly cover plate 301 and the battery in a sealed connection are obtained. String 302 and assembly backplane 303.
可选的,步骤601还可以包括:在第二承载板和组件背板之间敷设第二隔离膜;第二隔离膜用于防止组件背板与第二承载板黏连;Optionally, step 601 may further include: laying a second isolation film between the second carrier board and the component backplane; the second isolation film is used to prevent the component backplane from adhering to the second carrier board;
相应的,步骤603还可以包括:去除第二隔离膜。Correspondingly, step 603 may further include: removing the second isolation film.
本实施例中,当组件背板303选择与组件盖板301相同或相近的材质,通过第二承载板在组件背板303背离组件盖板301的一侧形成光滑表面时,在待层压组件的敷设过程中,可以在第二承载板和组件背板303之间敷设一层第二隔离膜。在待层压组件的层压过程中,第二隔离膜可以防止组件背板 303和第二承载板黏连。相应的,在冷却之后,通过第二隔离膜可以分离组件背板303和第二承载板,去除第二隔离膜和第二承载板之后,得到密封连接的组件盖板301、电池串302和组件背板303。对第二隔离膜的理解可参考第一隔离膜,本实施例对此不做赘述。In this embodiment, when the component backplane 303 is made of the same or similar material as the component cover 301, and a smooth surface is formed on the side of the component backplane 303 away from the component cover 301 through the second carrier plate, the component to be laminated is formed. During the laying process, a second isolation film may be laid between the second carrier board and the component backplane 303 . During the lamination process of the module to be laminated, the second isolation film can prevent the module backplane 303 from sticking to the second carrier plate. Correspondingly, after cooling, the module backplane 303 and the second carrier plate can be separated by the second isolation film, and after the second isolation film and the second carrier plate are removed, the module cover plate 301 , the battery strings 302 and the modules are obtained which are hermetically connected. Backplane 303 . For understanding of the second isolation film, reference may be made to the first isolation film, which will not be repeated in this embodiment.
可选的,步骤601还可以包括:在组件背板背离组件盖板的一侧敷设透光支撑板。Optionally, step 601 may further include: laying a light-transmitting support plate on the side of the component backplane away from the component cover plate.
本实施例中,当组件背板303选择与组件盖板301相同或相近的材质时,可以在组件背板303背离组件盖板301的一侧敷设透光支撑板。相应的,在层压过程中,可以通过融化后的组件背板303密封连接透光支撑板,得到包括透光支撑板的光伏组件。透光支撑板可以由硬度较大、化学稳定性较好,并且透光率较高的材料制成,例如钢化玻璃、聚碳酯和透明聚酯等材料。透光盖板用于对光伏组件进行保护,并且可以增加光伏组件背面的透光率,提高光伏组件的发电效率。In this embodiment, when the component backplane 303 is made of the same or similar material as the component cover 301 , a light-transmitting support plate can be laid on the side of the component backplane 303 away from the component cover 301 . Correspondingly, during the lamination process, the light-transmitting support plate can be sealed and connected by the melted component back plate 303 to obtain a photovoltaic module including the light-transmitting support plate. The light-transmitting support plate can be made of materials with higher hardness, better chemical stability, and higher light transmittance, such as tempered glass, polycarbonate, and transparent polyester. The light-transmitting cover plate is used to protect the photovoltaic module, and can increase the light transmittance on the back of the photovoltaic module and improve the power generation efficiency of the photovoltaic module.
本实施例还提供一种光伏组件,包括:组件盖板、电池串和组件背板。组件盖板与组件背板相对设置。电池串镶嵌于组件盖板靠近组件背板的一侧,电池串与组件盖板通组件盖板密封连接。组件背板靠近组件盖板的一侧分别与组件盖板和电池串密封连接。This embodiment also provides a photovoltaic module, including: a module cover plate, a battery string, and a module back plate. The component cover is arranged opposite to the component backplane. The battery string is inlaid on the side of the component cover plate close to the component back plate, and the battery string and the component cover plate are sealedly connected through the component cover plate. The side of the component backplane close to the component cover is sealed with the component cover and the battery string respectively.
可选的,电池串靠近组件背板的一侧镶嵌于组件背板,电池串与组件背板通过组件背板密封连接。组件背板靠近组件盖板的一侧与组件盖板直接连接。Optionally, the side of the battery string close to the component backplane is inlaid on the component backplane, and the battery string and the component backplane are sealed and connected through the component backplane. The side of the component backplane close to the component cover is directly connected with the component cover.
可选的,组件盖板和组件背板一体成型。Optionally, the component cover plate and the component back plate are integrally formed.
可选的,组件背板背离组件盖板的一侧为光滑表面。Optionally, the side of the component backplane facing away from the component cover is a smooth surface.
可选的,组件背板背离组件盖板的一侧设置有透光支撑板。Optionally, a light-transmitting support plate is provided on the side of the component backplane facing away from the component cover plate.
可选的,组件盖板和/或组件背板由聚碳酸酯、聚甲基丙烯酸甲酯、丙烯氰-苯乙烯共聚物、聚砜和聚氯乙烯中的任意一种或几种材料制成。Optionally, the module cover plate and/or the module back plate is made of any one or several materials of polycarbonate, polymethyl methacrylate, acrylonitrile-styrene copolymer, polysulfone and polyvinyl chloride .
对光伏组件的理解可参考上述实施例,本实施例对此不做赘述。For understanding of the photovoltaic module, reference may be made to the above-mentioned embodiments, which will not be repeated in this embodiment.
要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还 包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。It is to be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
上面结合附图对本公开的实施例进行了描述,但是本公开并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本公开的启示下,在不脱离本公开宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本公开的保护之内。The embodiments of the present disclosure have been described above in conjunction with the accompanying drawings, but the present disclosure is not limited to the above-mentioned specific embodiments, which are merely illustrative rather than restrictive. Under the inspiration of the present disclosure, many forms can be made without departing from the scope of the present disclosure and the protection scope of the claims, which all fall within the protection of the present disclosure.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are only illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in One place, or it can be distributed over multiple network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment. Those of ordinary skill in the art can understand and implement it without creative effort.
本文中所称的“一个实施例”、“实施例”或者“一个或者多个实施例”意味着,结合实施例描述的特定特征、结构或者特性包括在本公开的至少一个实施例中。此外,请注意,这里“在一个实施例中”的词语例子不一定全指同一个实施例。Reference herein to "one embodiment," "an embodiment," or "one or more embodiments" means that a particular feature, structure, or characteristic described in connection with an embodiment is included in at least one embodiment of the present disclosure. Also, please note that instances of the phrase "in one embodiment" herein are not necessarily all referring to the same embodiment.
在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本公开的实施例可以在没有这些具体细节的情况下被实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。In the description provided herein, numerous specific details are set forth. It is to be understood, however, that embodiments of the present disclosure may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
在权利要求中,不应将位于括号之间的任何参考符号构造成对权利要求的限制。单词“包含”不排除存在未列在权利要求中的元件或步骤。位于元件之前的单词“一”或“一个”不排除存在多个这样的元件。本公开可以借助于包括有若干不同元件的硬件以及借助于适当编程的计算机来实现。在列举了若干装置的单元权利要求中,这些装置中的若干个可以是通过同一个硬件项来具体体现。单词第一、第二、以及第三等的使用不表示任何顺序。可将这些单词解释为名称。In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word "comprising" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The present disclosure can be implemented by means of hardware comprising several different elements, as well as by means of a suitably programmed computer. In a unit claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The use of the words first, second, and third, etc. do not denote any order. These words can be interpreted as names.
最后应说明的是:以上实施例仅用以说明本公开的技术方案,而非对其限制;尽管参照前述实施例对本公开进行了详细的说明,本领域的普通技术 人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本公开各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, but not to limit them; although the present disclosure has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present disclosure.

Claims (12)

  1. 一种光伏组件层压方法,其特征在于,包括:A method for laminating photovoltaic modules, comprising:
    依次敷设组件盖板、电池串和组件背板,得到待层压组件;所述组件盖板的材质为在受到预设层压操作时可融化的材质;Lay the component cover plate, the battery string and the component back plate in sequence to obtain the component to be laminated; the material of the component cover plate is a material that can be melted when subjected to a preset lamination operation;
    对所述待层压组件进行所述预设层压操作,使融化后的所述组件盖板密封连接所述电池串和所述组件背板,并使融化后的所述组件盖板冷却,获得层压后的组件。The preset lamination operation is performed on the component to be laminated, so that the melted component cover is sealed to connect the battery string and the component backplane, and the melted component cover is cooled, A laminated assembly is obtained.
  2. 根据权利要求1所述的方法,其特征在于,所述组件背板的材质为在受到所述预设层压操作时可融化的材质;The method of claim 1, wherein the material of the component backplane is a material that can be melted when subjected to the preset lamination operation;
    所述对所述待层压组件进行所述预设层压操作,使融化后的所述组件盖板密封连接所述电池串和所述组件背板,并使融化后的所述组件盖板冷却,获得层压后的组件时,还包括:The preset lamination operation is performed on the component to be laminated, so that the melted component cover is sealed to connect the battery string and the component backplane, and the melted component cover is sealed. Cooling, when the laminated assembly is obtained, also includes:
    使融化后的所述组件背板密封连接所述电池串和融化后的所述组件盖板,并使融化后的所述组件背板冷却。The melted component backplane is sealed to connect the battery string and the melted component cover, and the melted component backplane is cooled.
  3. 根据权利要求1或2所述的方法,其特征在于,所述依次敷设组件盖板、电池串和组件背板,得到待层压组件时,还包括:The method according to claim 1 or 2, wherein the step of sequentially laying the module cover plate, the battery string and the module back plate to obtain the module to be laminated further comprises:
    在所述组件盖板背离所述组件背板的一侧敷设第一承载板;所述第一承载板用于使所述组件盖板背离所述组件背板的一侧形成光滑表面;A first bearing plate is laid on the side of the component cover plate away from the component back plate; the first bearing plate is used to form a smooth surface on the side of the component cover plate away from the component back plate;
    在所述获得层压后的组件之后,所述方法还包括:After said obtaining the laminated assembly, the method further includes:
    去除所述第一承载板,得到光伏组件。The first carrier plate is removed to obtain a photovoltaic module.
  4. 根据权利要求3所述的方法,其特征在于,所述依次敷设组件盖板、电池串和组件背板,得到待层压组件时,还包括:The method according to claim 3, wherein the step of sequentially laying the module cover plate, the battery string and the module back plate to obtain the module to be laminated further comprises:
    在所述组件背板背离所述组件盖板的一侧敷设第二承载板;所述第二承载板用于使所述组件背板背离所述组件盖板的一侧形成光滑表面;A second carrier plate is laid on the side of the component backplane facing away from the component cover plate; the second carrier plate is used to form a smooth surface on the side of the component backplane facing away from the component cover plate;
    所述去除所述第一承载板,得到光伏组件时,还包括:When the photovoltaic module is obtained by removing the first carrier plate, the method further includes:
    去除所述第二承载板。The second carrier plate is removed.
  5. 根据权利要求3所述的方法,其特征在于,所述依次敷设组件盖板、电池串和组件背板,得到待层压组件时,还包括:The method according to claim 3, wherein the step of sequentially laying the module cover plate, the battery string and the module back plate to obtain the module to be laminated further comprises:
    在所述第一承载板和所述组件盖板之间敷设第一隔离膜;所述第一隔离 膜用于防止所述组件盖板与所述第一承载板黏连;A first isolation film is laid between the first carrier plate and the component cover plate; the first isolation film is used to prevent the component cover plate from adhering to the first carrier plate;
    所述去除所述第一承载板,得到光伏组件时,还包括:When the photovoltaic module is obtained by removing the first carrier plate, the method further includes:
    去除所述第一隔离膜。The first isolation film is removed.
  6. 根据权利要求4所述的方法,其特征在于,所述依次敷设组件盖板、电池串和组件背板,得到待层压组件时,还包括:The method according to claim 4, wherein the step of sequentially laying the module cover plate, the battery string and the module back plate to obtain the module to be laminated further comprises:
    在所述第二承载板和所述组件背板之间敷设第二隔离膜;所述第二隔离膜用于防止所述组件背板与所述第二承载板黏连;A second isolation film is laid between the second carrier board and the component backplane; the second isolation film is used to prevent the component backplane from adhering to the second carrier board;
    所述去除所述第一承载板,得到光伏组件时,还包括:When the photovoltaic module is obtained by removing the first carrier plate, the method further includes:
    去除所述第二隔离膜。The second isolation film is removed.
  7. 一种光伏组件,其特征在于,包括:组件盖板、电池串和组件背板;A photovoltaic module is characterized in that, comprising: a module cover plate, a battery string and a module back plate;
    所述组件盖板与所述组件背板相对设置;The component cover plate is arranged opposite to the component back plate;
    所述电池串镶嵌于所述组件盖板靠近所述组件背板的一侧;所述电池串与所述组件盖板通过所述组件盖板密封连接;The battery string is embedded on the side of the component cover plate close to the component back plate; the battery string and the component cover plate are sealed and connected through the component cover plate;
    所述组件背板靠近所述组件盖板的一侧分别与所述组件盖板和所述电池串密封连接。One side of the module backplane close to the module cover plate is sealed with the module cover plate and the battery string, respectively.
  8. 根据权利要求7所述的光伏组件,其特征在于,The photovoltaic module according to claim 7, wherein,
    所述电池串靠近所述组件背板的一侧镶嵌于所述组件背板;所述电池串与所述组件背板通过所述组件背板密封连接;The side of the battery string close to the component backplane is inlaid on the component backplane; the battery string and the component backplane are sealed and connected through the component backplane;
    所述组件背板靠近所述组件盖板的一侧与所述组件盖板直接连接。The side of the component backplane close to the component cover is directly connected with the component cover.
  9. 根据权利要求8所述的光伏组件,其特征在于,所述组件盖板和所述组件背板一体成型。The photovoltaic module according to claim 8, wherein the module cover plate and the module back plate are integrally formed.
  10. 根据权利要求8所述的光伏组件,其特征在于,所述组件背板背离所述组件盖板的一侧为光滑表面。The photovoltaic module according to claim 8, wherein a side of the module back plate facing away from the module cover plate is a smooth surface.
  11. 根据权利要求8所述的光伏组件,其特征在于,所述组件背板背离所述组件盖板的一侧设置有透光支撑板。The photovoltaic module according to claim 8, wherein a light-transmitting support plate is provided on the side of the module back plate facing away from the module cover plate.
  12. 根据权利要求7-11任一项所述的光伏组件,其特征在于,所述组件盖板和/或所述组件背板由聚碳酸酯、聚甲基丙烯酸甲酯、丙烯氰-苯乙烯共聚物、聚砜和聚氯乙烯中的任意一种或几种材料制成。The photovoltaic module according to any one of claims 7-11, wherein the module cover plate and/or the module back plate are made of polycarbonate, polymethyl methacrylate, acrylonitrile-styrene copolymer It is made of any one or several materials of polysulfone, polyvinyl chloride and polyvinyl chloride.
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