WO2019189148A1 - Water-soluble metalworking oil agent and metalworking method - Google Patents

Water-soluble metalworking oil agent and metalworking method Download PDF

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Publication number
WO2019189148A1
WO2019189148A1 PCT/JP2019/012808 JP2019012808W WO2019189148A1 WO 2019189148 A1 WO2019189148 A1 WO 2019189148A1 JP 2019012808 W JP2019012808 W JP 2019012808W WO 2019189148 A1 WO2019189148 A1 WO 2019189148A1
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water
acid
soluble
metalworking fluid
soluble metalworking
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PCT/JP2019/012808
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French (fr)
Japanese (ja)
Inventor
知晃 岡野
順英 谷野
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出光興産株式会社
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Priority to CN201980023071.4A priority Critical patent/CN111886326B/en
Priority to JP2020510890A priority patent/JPWO2019189148A1/en
Publication of WO2019189148A1 publication Critical patent/WO2019189148A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/22Carboxylic acids or their salts
    • C10M105/24Carboxylic acids or their salts having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/22Carboxylic acids or their salts
    • C10M105/26Carboxylic acids or their salts having more than one carboxyl group bound to an acyclic carbon atom or cycloaliphatic carbon atom
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/56Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing nitrogen
    • C10M105/58Amines, e.g. polyalkylene polyamines, quaternary amines
    • C10M105/60Amines, e.g. polyalkylene polyamines, quaternary amines having amino groups bound to an acyclic or cycloaliphatic carbon atom
    • C10M105/62Amines, e.g. polyalkylene polyamines, quaternary amines having amino groups bound to an acyclic or cycloaliphatic carbon atom containing hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/20Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
    • C10M107/30Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M107/32Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
    • C10M107/34Polyoxyalkylenes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/04Hydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
    • C10M133/04Amines, e.g. polyalkylene polyamines; Quaternary amines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M137/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
    • C10M137/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the present invention relates to a water-soluble metalworking fluid and a production method thereof, a water-soluble metalworking fluid, a metalworking method, and the like.
  • plastic processing a metal material such as an aluminum plate or a copper plate
  • high workability is required. Specifically, it can be machined with dimensional accuracy according to the product design, and it can be machined at high speed to improve productivity, metal distortion during machining does not adversely affect the product performance after machining, and tool wear It is necessary that the tool can be used over a long period of time. Therefore, a lubricant (metal working oil) is often used during plastic working of a metal material.
  • metal working oil metal working oil
  • oil-based metalworking fluids have been used as metalworking fluids, but since they have excellent cooling properties and infiltration properties, there is no risk of fire due to high temperature drying, and the environmental impact is low, Metallic processing oils are frequently used (for example, Patent Documents 1 and 2).
  • water-soluble metalworking fluids have excellent effects, but there is still room for improvement in terms of workability (low friction coefficient). Under such circumstances, it is desired to provide a water-soluble metalworking fluid that is excellent in workability, and further excellent in stock solution stability, rust resistance, rot resistance, metal discoloration prevention, wettability, and the like.
  • the present invention relates to the following water-soluble metalworking fluid and production method thereof, water-soluble metalworking fluid, metalworking method, and the like.
  • A a carboxylic acid having 8 to 18 carbon atoms
  • B at least one selected from the group consisting of alkylene oxide adducts of polyhydric alcohols, polymerized fatty acids and polyalkylene glycols
  • C an amine compound containing trialkanolamine and cyclohexyl dialkanolamine
  • D a water-soluble metalworking fluid containing water.
  • Water-soluble metal processing comprising the water-soluble metal processing oil according to any one of [1] to [12] and water having a volume ratio of 2 to 300 times that of the water-soluble metal processing oil. liquid.
  • a metal processing method comprising processing a workpiece made of metal using the water-soluble metal processing oil according to any one of [1] to [12].
  • a metal processing method including processing a workpiece made of metal using the water-soluble metal processing liquid according to [14].
  • the present invention provides a water-soluble metal working fluid used when plastic processing a metal material and a water-soluble metal working fluid obtained by diluting it.
  • the water-soluble metalworking fluid and the water-soluble metalworking fluid of the present invention are excellent in processability and excellent in any one or more of stock solution stability, rustproofing, anticorrosion, metal discoloration prevention and wettability. Therefore, it can be suitably used for plastic working of metal materials.
  • the water-soluble metalworking fluid and the water-soluble metalworking fluid of the present invention can be suitably used particularly for plastic processing of aluminum such as an aluminum fin material.
  • Water-soluble metalworking fluid The water-soluble metalworking fluid of the present invention is selected from the group consisting of (A) a carboxylic acid having 8 to 18 carbon atoms; (B) an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid, and a polyalkylene glycol. At least one selected from the group consisting of: (C) an amine compound containing trialkanolamine and cyclohexyl dialkanolamine; and (D) water.
  • A a carboxylic acid having 8 to 18 carbon atoms
  • B an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid, and a polyalkylene glycol.
  • each component will be described in detail.
  • Carboxylic acid having 8 to 18 carbon atoms The carboxylic acid having 8 to 18 carbon atoms used in the present invention is preferably a fatty acid and may be a saturated fatty acid or an unsaturated fatty acid.
  • the fatty acids used here are not limited to those having a straight chain structure, but also include branched isomers.
  • the number of carboxyl groups of the carboxylic acid is not particularly limited, and may be a monocarboxylic acid or a polycarboxylic acid, but from the viewpoint of handleability, 1 to 6 is preferable, 1 to 4 is more preferable, and 1 to 2, that is, a monocarboxylic acid More preferred are acids or dicarboxylic acids.
  • the carboxylic acid specifically used in the present invention is not limited thereto, but examples thereof include octanoic acid (caprylic acid), 2-ethylhexanoic acid, isooctanoic acid, nonanoic acid (pelargonic acid), isononanoic acid, Decanoic acid (capric acid), isodecanoic acid, neodecanoic acid, undecanoic acid, isoundecanoic acid, dodecanoic acid (lauric acid), isododecanoic acid, tridecanoic acid, isotridecanoic acid, tetradecanoic acid (myristic acid), hexadecanoic acid (palmitic acid), Monocarboxylic acids such as heptadecanoic acid (margaric acid), octadecanoic acid (stearic acid), isostearic acid, 10-undecenoic acid, zomarinic acid, oleic acid,
  • carboxylic acids having 8 to 16 carbon atoms are preferred from the viewpoints of defoaming property, rust prevention and hard water stability when the oil agent is diluted with water, and carboxylic acids having 8 to 14 carbon atoms. Is more preferable, and a carboxylic acid having 10 to 12 carbon atoms is more preferable. In particular, saturated fatty acids having 10 to 12 carbon atoms are more preferable, lauric acid, decanoic acid, neodecanoic acid (a mixture of octanoic acid, nonanoic acid and decanoic acid), undecanedioic acid, sebacic acid, and dodecanedioic acid are more preferable. Acid, neodecanoic acid, sebacic acid and dodecanedioic acid are particularly preferred. These carboxylic acids may be used alone or in combination of two or more.
  • the content of the carboxylic acid having 8 to 18 carbon atoms is 1 to 30% by mass based on the total amount of the water-soluble metalworking fluid from the viewpoint of improving wettability.
  • the range is preferable, more preferably 2.5 to 25% by mass, still more preferably 5 to 20% by mass.
  • the water-soluble metalworking fluid of the present invention is an alkylene oxide adduct of polyhydric alcohols, polymerized fatty acids and polyalkylene glycols. It contains at least one selected from the group consisting of alkylene glycols.
  • the water-soluble metalworking fluid of the present invention can have excellent processability (low friction coefficient) by including these components.
  • (B-1) Alkylene oxide adduct of polyhydric alcohol
  • the alkylene oxide adduct of polyhydric alcohol used in the present invention is not particularly limited as long as alkylene oxide is added to polyhydric alcohol.
  • polyhydric alcohol examples include ethylene glycol, propylene glycol, glycerin, diglycerin, triglycerin, trimethylol alkane (eg, trimethylol ethane, trimethylol propane, trimethylol butane) and 2 to 3 amounts thereof.
  • Body pentaerythritol, sorbitol, sorbitan and the like.
  • 1 to 6 valent, more preferably 2 to 5 valent, particularly 3 to 4 valent polyhydric alcohols are preferable, and pentaerythritol and trimethylolpropane are particularly preferable, and pentaerythritol is more preferable.
  • the above polyhydric alcohol may be used as it is, or a compound having an ester group obtained by reacting a part of the hydroxyl groups with a fatty acid may be used.
  • the fatty acid may be linear, branched or cyclic and may be saturated or unsaturated.
  • the number of carbon atoms of the fatty acid is preferably 2 to 24, and more preferably 4 to 20. Specific examples include lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, and isostearic acid.
  • alkylene oxides include ethylene oxide and propylene oxide, with ethylene oxide being particularly preferred.
  • Alkylene oxide may be added to only some of the hydroxyl groups, but it is preferable to add it to all of the hydroxyl groups from the viewpoint of effects.
  • the addition form of the alkylene oxide part may be random addition or block addition.
  • the alkylene oxide adduct of the polyhydric alcohol used in the present invention is preferably at least any one from the compound of the following formula (1) to the compound of the following formula (4).
  • R 11 , R 12 , R 13 and R 14 are each independently an alkylene group having 1 to 5 carbon atoms. e, f, g and h are each independently an integer of 1 to 30.
  • R 4 is an alkyl group having 1 to 30 carbon atoms.
  • R 21 , R 22 and R 23 are each independently an alkylene group having 1 to 5 carbon atoms.
  • i, j and k are each independently an integer of 1 to 30.
  • R 5 and R 6 are each independently an alkyl group having 1 to 30 carbon atoms.
  • R 31 and R 32 are each independently an alkylene group having 1 to 5 carbon atoms.
  • l and m are each independently an integer of 1 to 30.
  • R 7 , R 8 and R 9 are each independently an alkyl group having 1 to 30 carbon atoms.
  • R 41 is an alkylene group having 1 to 5 carbon atoms.
  • n is an integer of 1 to 30.
  • EO means an ethylene oxide unit.
  • an EO adduct of pentaerythritol or an EO adduct of trimethylolpropane is more preferable.
  • Polymerized fatty acids used in the present invention include fatty acid multimers, polycondensed fatty acids (1) obtained by dehydrating polycondensation of hydroxycarboxylic acids, and alcohols of polycondensed fatty acids (1). And polycondensed fatty acid (2) obtained by dehydrating polycondensation of a functional hydroxyl group and a monovalent carboxylic acid.
  • the fatty acid multimer is preferably a 1-12 mer of the fatty acid exemplified in component (A), more preferably a 2-10 mer, and even more preferably a 4-8 mer.
  • hydroxycarboxylic acid examples include ricinoleic acid (ricinoleic acid), 12-hydroxystearic acid and the like.
  • ricinoleic acid ricinoleic acid
  • 12-hydroxystearic acid examples include ricinoleic acid (ricinoleic acid), 12-hydroxystearic acid and the like.
  • dehydration polycondensation starts and polycondensed fatty acid (1) is obtained.
  • a 1 to 12 mer of hydroxy fatty acid is preferable, a 2 to 10 mer is more preferable, and a 4 to 8 mer is more preferable.
  • the degree of polycondensation of hydroxycarboxylic acid is adjusted by the reaction time. If reaction time becomes long, an acid value and a hydroxyl value will fall and a fatty acid with a high degree of polycondensation will be obtained.
  • a higher polycondensation fatty acid can be obtained with a higher degree of polycondensation.
  • the polycondensed fatty acid (2) can be obtained by adding a monovalent carboxylic acid to the dehydrated polycondensate of hydroxycarboxylic acid and performing dehydration polycondensation. The progress of the reaction is confirmed by a decrease in the hydroxyl value. By this reaction, a polycondensed fatty acid having a higher characteristic temperature can be obtained.
  • the monovalent carboxylic acid used in this reaction may be a saturated carboxylic acid or an unsaturated carboxylic acid, but if a carboxylic acid having a small number of carbon atoms remains as an unreacted substance, it may cause an unpleasant odor or metal corrosion.
  • C4 or more carboxylic acid is preferable.
  • Saturated carboxylic acids include caproic acid, enanthic acid, caprylic acid, 2-ethylhexanoic acid, pelargonic acid, isononanoic acid, capric acid, neodecanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid, behenic acid And lignoceric acid.
  • unsaturated carboxylic acids include undecylenic acid, oleic acid, elaidic acid, erucic acid, nervonic acid, linoleic acid, ⁇ -linolenic acid, arachidonic acid, ⁇ -linolenic acid, stearidonic acid, eicosapentaenoic acid, and docosahexaenoic acid. Can be mentioned.
  • the acid value of the polymerized fatty acid is not particularly limited, but is preferably 60 mgKOH / g or less, more preferably 50 mgKOH / g or less, and even more preferably 40 mgKOH / g or less from the viewpoint of processability.
  • the hydroxyl value of the polymerized fatty acid is not particularly limited, but is preferably 50 mgKOH / g or less, more preferably 35 mgKOH / g or less, and even more preferably 20 mgKOH / g or less from the viewpoint of processability.
  • the weight average molecular weight (Mw) of the polymerized fatty acid is preferably 1000 to 3000, more preferably 1500 to 2500, still more preferably 1600 to 2300, and particularly preferably 1700 to 2200 from the viewpoint of processability.
  • the acid value of the polymerized fatty acid is a numerical value measured based on JIS K2501: 2003, and the hydroxyl value is a numerical value measured based on JIS K0070: 1992.
  • the weight average molecular weight (Mw) is a value obtained using polystyrene as a calibration curve, and is measured in detail under the following conditions.
  • polyalkylene glycol used in the present invention is not particularly limited as long as it is a polymer of alkylene glycol, but at least one polyalkylene glycol represented by the following formula (5) is preferably mentioned. It is done.
  • R 1 is a hydrogen atom or an alkyl group having 1 to 30 carbon atoms.
  • the alkyl group preferably has 1 to 20 carbon atoms, more preferably 1 to 10 carbon atoms, and still more preferably 1 to 5 carbon atoms.
  • R′O is an oxide unit selected from PO and EO and may be used as a mixture.
  • the molar fraction of EO to PO in R′O (EO / PO) is preferably less than 1, more preferably less than 0.8, more preferably less than 0.8, from the viewpoint of defoaming properties when diluted with water. Preferably it is less than 0.6.
  • p is preferably an integer of 1 to 200, more preferably an integer of 5 to 150, still more preferably an integer of 10 to 100, and particularly preferably an integer of 30 to 60.
  • the weight average molecular weight of the polyalkylene glycol is preferably 500 to 10000, more preferably 1000 to 5000, and still more preferably 1500 to 3000. When the weight average molecular weight is in the above range, the wettability when diluted with water is good.
  • Polyalkylene glycols may be used alone or in combination. Polyalkylene glycols may be used in a mixture of various structures having different EO structure or PO structure unit numbers.
  • the component (B) at least one selected from the group consisting of an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid, and a polyalkylene glycol is used. These may be used individually by 1 type and may be used in combination of 2 or more type. According to a preferred embodiment of the present invention, as the component (B), a water-soluble metal having a low friction coefficient and excellent workability is obtained by using a combination of an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid and a polyalkylene glycol. A processing oil can be obtained.
  • the content of the alkylene oxide adduct of polyhydric alcohol is 0.01 to 20 by mass with respect to the content of the component (A). Is preferable, 0.5 to 10 is more preferable, and 0.1 to 3 is more preferable.
  • the polymerized fatty acid (B-2) is used, the content of the polymerized fatty acid is preferably 0.01 to 20 and more preferably 0.5 to 10 in terms of mass ratio with respect to the content of the component (A). 0.1 to 3 is more preferable.
  • the content of polyalkylene glycol is preferably 0.01 to 20 in terms of mass ratio with respect to the content of component (A), preferably 0.5 to 10 Is more preferable, and 0.1 to 3 is more preferable. Further, the total content of the component (B) is preferably 0.1 to 20, more preferably 0.5 to 10, and preferably 0.75 to 0.5 by mass ratio with respect to the content of the component (A). 3 is more preferable. By using in this range, the water-soluble metalworking fluid excellent in workability can be obtained.
  • the three alkanol groups may be the same or different, but each carbon number is preferably independently from 1 to 10, more preferably from 1 to 10, from the viewpoint of water solubility. 6, more preferably 1 to 4.
  • the total number of carbon atoms of the three alkanol groups is preferably 3 to 12, more preferably 4 to 10, and still more preferably 4 to 8, from the viewpoint of water solubility and odor reduction.
  • alkanolamines include triethanolamine, tri-n-propanolamine, tri-i-propanolamine, and tri-n-butanolamine. Among these, triethanolamine is preferable in terms of excellent water solubility.
  • the trialkanolamine may be used alone or in combination of two or more.
  • the alkylene group represented by R is preferably a linear or branched alkylene group such as methylene, ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, nonylene and decylene.
  • ethylene or propylene is preferable, and ethylene is particularly preferable.
  • q is an integer of 1 to 10, preferably 1 to 7, and more preferably 1 to 3.
  • Specific examples of cyclohexyl dialkanolamine include N-cyclohexyldiethanolamine, N-cyclohexyldiisopropanolamine and the like. Of these, N-cyclohexyldiethanolamine is preferably used.
  • a cyclohexyl dialkanolamine may be used by 1 type and may be used in combination of 2 or more type.
  • the content of trialkanolamine is preferably 0.5 to 1.5, more preferably 0.5 to 1, and more preferably 0.875 to 0.9, in terms of mass ratio with respect to the content of component (A). Further preferred.
  • the content of cyclohexyl dialkanolamine is preferably 0.5 to 1.5, more preferably 0.5 to 1, and more preferably 0.875 to 0.9, in terms of mass ratio with respect to the content of component (A). Is more preferable.
  • the total content of the component (C) is preferably 1 to 3, more preferably 1 to 2, and more preferably 1.75 to 1.80 by mass ratio with respect to the content of the component (A). Further preferred. By using in this range, the water-soluble metalworking fluid excellent in wettability and workability can be obtained.
  • the component (D) is water for preparing the present oil agent (stock solution).
  • stock solution water
  • tap water can also be used as a component, it is preferable to use distilled water or ion-exchange water.
  • the content of component (D) is the balance, and is preferably 20 to 50% by mass, more preferably 25 to 45% by mass, and still more preferably 30 to 40% by mass based on the total amount of the water-soluble metalworking fluid of the present invention. %.
  • the ratio of the component (D) is in the above range, the components (A), (B), and (C) are easily dissolved, and the stock solution can be easily prepared. Moreover, the storage amount and the transport amount as a stock solution can be suppressed, and the handling property is improved.
  • the water-soluble metalworking fluid of the present invention is selected from the group consisting of acidic phosphate ester and phosphite ester as the component (E) from the viewpoint of improving wettability. You may further contain at least 1 sort.
  • acidic phosphate esters include monoalkyl acid phosphates, dialkyl acid phosphates, monoalkenyl acid phosphates, dialkenyl acid phosphates, and mixtures thereof.
  • alkyl group and alkenyl group in these acidic phosphate esters those exemplified as the alkyl group and alkynyl group in the phosphate ester can be applied.
  • the acidic phosphate ester examples include 2-ethylhexyl acid phosphate, ethyl acid phosphate, butyl acid phosphate, oleyl acid phosphate, tetracosyl acid phosphate, isodecyl acid phosphate, lauryl acid phosphate, tridecyl acid phosphate, stearyl acid Examples thereof include phosphate and isostearyl acid phosphate.
  • phosphites include trialkyl phosphites, trialkenyl phosphites, tricycloalkyl phosphites, triaryl phosphites, and triaralkyl phosphites.
  • alkyl group, alkenyl group, cycloalkyl group, aryl group, and aralkyl group in these phosphites are exemplified as the alkyl group, alkenyl group, cycloalkyl group, aryl group, and aralkyl group in the phosphate ester, respectively. Things can be applied.
  • phosphites include triethyl phosphite, tributyl phosphite, triphenyl phosphite, tricresyl phosphite, tri (nonylphenyl) phosphite, tri (2-ethylhexyl) phosphite, tridecyl phosphite , Trilauryl phosphite, triisooctyl phosphite, diphenylisodecyl phosphite, tristearyl phosphite, and trioleyl phosphite. These acidic phosphates and phosphites may be used alone or in combination.
  • the total content of the component (E) is preferably from 0.1 to 10, more preferably from 0.2 to 1, and even more preferably from 0.50 to 0 by mass ratio with respect to the content of the component (A). .55.
  • the water-soluble metalworking fluid of the present invention may further contain glycols from the viewpoint of improving wettability.
  • glycols include ethylene glycol, propylene glycol, 1,4-butanediol, hexamethylene glycol, neopentyl glycol, diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, polyethylene glycol, polypropylene glycol, polyethylene glycol And polypropylene glycol copolymers, and glycol monoalkyls such as polyoxyethylene and polyoxypropylene copolymer glycols, triethylene glycol monobutyl ether, triethylene glycol monomethyl ether, diethylene glycol monobutyl ether and tripropylene glycol monomethyl ether Ether, polyoxyethylene and polyoxypropylene
  • monoalkyl ethers of copolymer include alkylene oxide adducts of acetylene glycol. Among these,
  • the alkylene oxide adduct of acetylene glycol functions as a so-called nonionic surfactant, and by incorporating such a specific surfactant, the wettability of the water-soluble metalworking fluid of the present invention is improved.
  • the processing oil easily penetrates into the metal material that is the workpiece.
  • the alkylene oxide adduct of acetylene glycol for example, the alkylene oxide adduct of acetylene glycol described in JP2011-12249A or JP2012-12504A can be suitably used.
  • the alkylene oxide adduct of acetylene glycol preferably has an HLB (Hydrophilic-Lipophilic Balance) of 4 to 12, more preferably 4 to 9, and still more preferably 4 to 8.
  • HLB Hydrophilic-Lipophilic Balance
  • the alkylene oxide adduct of acetylene glycol contains the 2 types of said adduct whose HLB difference is one or more.
  • the processing oil contains the adduct having an HLB difference of 1 or more, the affinity for both water and the metal material is improved, so that the wettability to the metal material is further improved. Therefore, the difference in HLB is more preferably 2 or more, and further preferably 3 or more.
  • the “HLB value” means a value of HLB (Hydrophilic-Lipophilic Balance) calculated by the Griffin method.
  • Glycols may be used alone or in combination of two or more.
  • the total content of glycols is preferably 0.01 to 10, more preferably 0.1 to 1, and still more preferably 0.55 to 0.60 in terms of mass ratio with respect to the content of component (A). It is. Within this range, the effect of improving the wettability with respect to the metal material can be sufficiently exhibited.
  • the water-soluble metalworking fluid of the present invention may further contain a corrosion-resistant agent from the viewpoint of improving the corrosion resistance.
  • a corrosion-resistant agent examples include benzotriazole, imidazoline, pyrimidine derivatives, thiadiazole, thiadiazole, and phosphate esters.
  • Phosphate esters include trialkyl phosphates, trialkenyl phosphates, tricycloalkyl phosphates, triaryl phosphates, tricycloalkyl phosphates, triaralkyl phosphates, alkyl ether phosphates (e.g., polyoxyethylene alkyl ether phosphates, poly Oxyethylene alkylphenyl ether phosphate ester) and the like.
  • the alkyl group is a linear or branched alkyl group having 1 to 18, preferably 1 to 12 carbon atoms, such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group.
  • the alkenyl group is preferably a linear or branched alkenyl group having 2 to 18 carbon atoms, more preferably 2 to 12 carbon atoms, such as a vinyl group, an allyl group, a propenyl group, an isopropenyl group, various butenyl groups, Various pentenyl groups, various hexenyl groups, various heptenyl groups, various octenyl groups, various nonenyl groups, various decenyl groups, various undecenyl groups, various dodecenyl groups, various tridecenyl groups, various tetradecenyl groups, various pentadecenyl groups, various hexadecenyl groups, various heptadecenyl groups Groups and various octadecenyl groups.
  • the cycloalkyl group is preferably a cycloalkyl group having 3 to 18 carbon atoms, more preferably 6 to 12 carbon atoms, such as a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, an adamantyl group. Group, bicyclohexyl group, decahydronaphthyl group and the like.
  • the aryl group is preferably a phenyl group having 6 to 18 carbon atoms, more preferably 6 to 12 carbon atoms, more preferably a naphthylphenyl group, a biphenylyl group, a terphenylyl group, a biphenylenyl group, a naphthyl group, a phenylnaphthyl group, an acenaphthylenyl group, Anthryl group, benzoanthryl group, aceanthryl group, phenanthryl group, benzophenanthryl group, phenalenyl group, fluorenyl group, dimethylfluorenyl group and the like can be mentioned.
  • the aralkyl group is preferably an aralkyl group having 7 to 18 carbon atoms, more preferably 7 to 12 carbon atoms, such as benzyl group, tolyl group, ethylphenyl group, phenethyl group, dimethylphenyl group, trimethylphenyl group, naphthylmethyl group. Etc. One of these may be used alone, or two or more may be used in combination.
  • the total content of the anti-corrosion agent is preferably 0.01 to 0.3, more preferably 0.05 to 0.2, and still more preferably 0.0 to 0.3 by mass with respect to the content of the component (A). 08 to 0.17. Within this range, the effect of improving corrosion resistance can be sufficiently exhibited.
  • the water-soluble metalworking fluid of the present invention may further contain a preservative from the viewpoint of improving the preservability.
  • preservatives include 5-chloro-2-methyl-4-isothiazolin-3-one, 2-methyl-4-isothiazolin-3-one, 2-n-octyl-4-isothiazolin-3-one, , 2-benzoisothiazolin-one and other isothiazolone preservatives, hexahydro-1,3,5-tris (2-hydroxyethyl) -s-triazine and other triazine preservatives, 2-pyridinethiol sodium-1-oxide ( Pyrithione sodium), pyridine / quinoline preservatives such as 8-oxyquinoline, dithiocarbamate preservatives such as sodium dimethyldithiocarbamate, 2,2-dibromo-3-nitrilopropionamide, 2-bromo-2-nitro-1
  • the total content of the preservatives is preferably 0.001 to 1, more preferably 0.005 to 0.1, and still more preferably 0.01 to 0 in terms of mass ratio with respect to the content of component (A). .05. Within this range, the effect of improving antiseptic properties can be sufficiently exhibited.
  • the water-soluble metalworking fluid of the present invention can further contain other components as long as the object of the present invention is not impaired.
  • other components for example, extreme pressure agents, oily agents, antifoaming agents, surfactants, antioxidants and the like can be mentioned.
  • extreme pressure agents include sulfur-based extreme pressure agents, phosphorus-based extreme pressure agents, extreme pressure agents containing sulfur and metal, and extreme pressure agents containing phosphorus and metal. These extreme pressure agents can be used alone or in combination of two or more. Any extreme pressure agent may be used as long as it contains a sulfur atom or a phosphorus atom in the molecule and can exhibit load resistance and wear resistance.
  • extreme pressure agents containing sulfur in the molecule include sulfurized fats and oils, sulfurized fatty acids, sulfurized esters, sulfurized olefins, dihydrocarbyl polysulfides, thiadiazole compounds, alkylthiocarbamoyl compounds, triazine compounds, thioterpene compounds, dialkylthiodipropionate compounds, etc. Can be mentioned. From the standpoint of blending effect, the amount of these extreme pressure agents is from 0.05% by mass to 0.5% by mass based on the final diluent (coolant). Blended with processing oil.
  • the oleaginous agent examples include aliphatic compounds such as aliphatic alcohols and fatty acid metal salts, and ester compounds such as polyol esters, sorbitan esters, and glycerides. From the viewpoint of the blending effect, the blending amount of these oil-based agents is blended with the water-soluble metalworking fluid as a stock solution so as to be about 0.2% by mass or more and 2% by mass or less on the basis of the coolant.
  • antifoaming agents examples include methyl silicone oil, fluorosilicone oil, and polyacrylate.
  • the blending amount of these antifoaming agents is blended with the water-soluble metalworking fluid as a stock solution so that the blending amount is about 0.004 mass% or more and 0.08 mass% or less on the basis of the blending effect.
  • the surfactant examples include an anionic surfactant, a cationic surfactant, a nonionic surfactant, and an amphoteric surfactant.
  • examples of the anionic surfactant include alkylbenzene sulfonate and alpha olefin sulfonate.
  • examples of the cationic surfactant include quaternary ammonium salts such as alkyltrimethylammonium salts, dialkyldimethylammonium salts, and alkyldimethylbenzylammonium salts.
  • Nonionic surfactants include ethers such as polyoxyethylene alkyl ethers and polyoxyethylene alkylphenyl ethers, esters such as sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, polyoxyethylene fatty acid esters, and fatty acid alkanolamides. Such amides.
  • Examples of amphoteric surfactants include alkyl betaines as betaines. From the viewpoint of the blending effect, the amount of these surfactants is blended with the water-soluble metalworking fluid that is the stock solution so as to be about 5% by mass to 40% by mass based on the coolant.
  • Antioxidants include amine-based antioxidants such as alkylated diphenylamine, phenyl- ⁇ -naphthylamine, alkylated phenyl- ⁇ -naphthylamine, 2,6-di-t-butylphenol, 4,4′-methylenebis (2, 6-di-t-butylphenol), isooctyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate, n-octadecyl-3- (3,5-di-t-butyl-4- Hydroxyphenyl) propionate, phenolic antioxidants such as 2,6-ditert-butyl-p-cresol, sulfur antioxidants such as dilauryl-3,3'-thiodipropionate, phosphorus systems such as phosphite
  • the antioxidant include molybdenum-based antioxidants. The blending amount of these antioxidants is blended with the water-soluble metalworking fluid as a
  • the water-soluble metalworking fluid (stock solution) of the present invention can be used as a water-soluble metalworking fluid (coolant) by appropriately diluting it with water so as to have an appropriate concentration according to the intended use.
  • the water-soluble metalworking fluid (stock solution) of the present invention is usually diluted 2 to 300 times (volume ratio) with water, preferably 5 to 200 times, more preferably 10 to 100 times. Used as a liquid.
  • the water-soluble metalworking fluid of the present invention is excellent in processability (low friction coefficient), anti-corrosion, aluminum discoloration prevention, wettability, copper discoloration prevention, and wettability. Therefore, it can be suitably used for plastic working of metal materials, particularly aluminum.
  • the total content of components (A), (B), (C) and (D) is the water-soluble metal.
  • the total amount of processing oil is preferably 60 to 100% by mass, more preferably 70 to 100% by mass, still more preferably 75 to 100% by mass, and particularly preferably 80 to 100% by mass.
  • the total content of components (A), (B), (C), (D), (E), (F), (G) and (H) is based on the total amount of the water-soluble metalworking fluid. 80 to 100% by mass, more preferably 85 to 100% by mass, still more preferably 90 to 100% by mass, and particularly preferably 95 to 100% by mass.
  • the water-soluble metalworking fluid of the present invention is (A) a carboxylic acid having 8 to 18 carbon atoms; (B) at least one selected from the group consisting of alkylene oxide adducts of polyhydric alcohols, polymerized fatty acids and polyalkylene glycols; (C) An amine compound containing a trialkanolamine and a cyclohexyl dialkanolamine; and (D) It can be produced by mixing water.
  • These components and contents are as described in the above-mentioned “1. Water-soluble metalworking fluid”. Moreover, you may further mix the other component mentioned above. By mixing these components, the water-soluble metalworking fluid of the present invention can be produced.
  • the water-soluble metal working fluid of the present invention contains the aforementioned water-soluble metal working fluid and water having a volume ratio of 2 to 300 times that of the water-soluble metal working fluid.
  • the amount of water is preferably 5 to 200 times, more preferably 10 to 100 times, by volume ratio with respect to the water-soluble metalworking oil.
  • the content of (A) the carboxylic acid having 8 to 18 carbon atoms is 0.005 to 15% by mass based on the total amount of the water-soluble metal working fluid from the viewpoint of improving wettability.
  • the range is preferably 0.05 to 10% by mass, more preferably 0.1 to 5% by mass.
  • the water-soluble metal working fluid obtained by diluting the water-soluble metal working fluid of the present invention with water is suitable for various metal working fields such as punching, cutting, grinding, polishing, drawing, drawing, rolling, etc. Can be used.
  • the water-soluble metalworking fluid of the present invention is excellent in wettability regardless of dilution concentration, so that not only a soft aluminum plate such as an aluminum fin material, but also a copper plate or carbon steel is used. It is also suitable for hard iron plates such as S45C thin plate.
  • the water-soluble metalworking fluid of the present invention is suitable for processing aluminum such as an aluminum fin material.
  • the metal processing method of the present invention processes a workpiece made of metal using a water-soluble metal processing fluid (raw solution) or a water-soluble metal processing fluid obtained by diluting a water-soluble metal processing fluid with water. It is a metal processing method. Examples of the type of metal processing include cutting, grinding, punching, polishing, drawing, drawing, rolling, and the like, and can be suitably used in various metal processing fields.
  • the metal as the workpiece includes a pure metal composed of a single metal element and a metal-like material composed of a plurality of metal elements or a metal element and a non-metal element.
  • the metal working method of the present invention is particularly suitable for plastic working of aluminum such as an aluminum fin material.
  • a water-soluble metalworking fluid (stock solution) was prepared using the composition shown in Table 1, and the following evaluation was performed. The results are shown in Table 1.
  • HLB value means a value of HLB (Hydrophilic-Lipophilic Balance) calculated by the Griffin method.
  • (G) component] -Corrosion-resistant agent 1: 1,2,3-benzotriazole-Corrosion-resistant agent 2: Phosphoric acid ester (polyoxyethylene alkyl (12-15) ether phosphate ester, alkyl having 12 to 15 carbon atoms)
  • Preservative 1 1,2-benzisothiazolin-3-one
  • Preservative 2 Sodium pyrithione
  • Antioxidant 1 2,6-di-tert-butyl-p-cresol
  • Antifoam 1 Silicone antifoam (polyorganosiloxane)
  • the stock solution stability, rust resistance, rot resistance, aluminum discoloration, wettability, copper discoloration and workability were evaluated by the following methods.
  • a rust prevention test was performed in accordance with DIN 51360-02A. Specifically, it is as follows. Place 2 g of cast chips (cast iron chips obtained by dry cutting FC-250) on a filter paper (type 5 C) of ⁇ 70 mm on a petri dish so that the chips do not overlap with each other. Dilute with a) and cover. The sample is allowed to stand at room temperature for 2 hours, and the presence or absence of rust transferred to the filter paper is determined by five levels of rust (0, 1, 2, 3, 4).
  • DIN ⁇ 10 represents the rust prevention limit when the stock solution is diluted 10 times with ion-exchanged water.
  • DIN ⁇ 20 [DIN ⁇ 30], [DIN ⁇ 50], [DIN ⁇ 80] and [DIN ⁇ 100] also represent the rust prevention limit when the stock solution is diluted at each dilution rate.
  • ⁇ Rotation test conditions Culture conditions: 3 g of FC200 dry chips were added and shaken at 30 ° C. and 150 rpm.
  • Septic solution A SDG medium “Digo” made by Nippon Pharmaceutical Co., Ltd. was added to a rot-degraded water-soluble processing oil and activated by aeration for 72 hours.
  • Septic solution B Septic-degraded water-soluble processing oil was made by Nippon Pharmaceutical potato dextrose agar.
  • ⁇ Scoring resistance score> A: General bacteria undetected to 10 3 cells / mL, mold, yeast, anaerobic bacteria undetected
  • B General bacteria 10 4 cells / mL or more, undetected molds, yeasts, Anaerobic Bacteria
  • C General bacteria There 10 4 cells / mL or more, mold, yeast, anaerobic bacteria detected
  • test pieces were prepared. JIS A6061 (aluminum alloy): 75 x 25 x 1 mm JIS ADC12 (aluminum alloy): 81 x 19 x 11 mm Next, both surfaces of each test piece are uniformly polished with a sandpaper (C320), and then the powder of the polished test piece is wiped off. Next, put a polished test piece in a beaker, put acetone until the test piece is immersed, and wash it with an ultrasonic cleaner [manufactured by ASONE, model name “USD-2R”] for 10 minutes. Put them in a basket so that they don't overlap.
  • JIS A6061 aluminum alloy
  • JIS ADC12 aluminum alloy
  • sample solution diluted stock solution 20 times with ion-exchanged water (5% diluted solution)
  • test cleaning solution so that the cleaning solution is immersed in the entire polished test piece.
  • cover with a 60 ° C. constant temperature bath for 2 hours.
  • the test piece is taken out and washed with tap water, and then the moisture is wiped off and dried.
  • the discoloration of the appearance was visually observed, and aluminum discoloration (discoloration prevention) was evaluated according to the following criteria.
  • Copper discoloration (copper plate corrosion test) A copper plate corrosion test was conducted according to JIS K 2513: 2000, and the rot resistance was evaluated according to the following criteria. A: Discoloration is not recognized on the copper plate C: Discoloration is recognized on the copper plate
  • Test machine Reciprocating friction tester (Orientec Co., Ltd.)
  • Test piece Pre-coated aluminum fin material for heat exchanger (Polyethylene glycol is applied to the surface as a hydrophilic film)
  • Test conditions Liquid temperature: 70 ° C
  • Load 3kgf (29N)
  • Sliding speed 20mm / s Amplitude: 50 mm
  • a friction coefficient is an average value when it measures about the test piece of 3 sheets each in an Example and a comparative example.
  • the water-soluble metalworking fluid of the present invention gives good results in terms of stock solution stability, rust prevention, anti-corrosion, aluminum discoloration, wettability, copper discoloration and workability. (Examples 1 to 7).
  • component (B) when a combination of an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid and a polyalkylene glycol is used, processability (low friction coefficient), stock solution stability, rust resistance, rot resistance, Aluminum discoloration, wettability and copper discoloration were excellent (Example 3).
  • the water-soluble metal working fluid and the water-soluble metal working fluid of the present invention can be suitably used for plastic working of metal materials, particularly aluminum such as aluminum fin materials.

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Abstract

The present invention relates to a water-soluble metalworking oil agent and a metalworking method that involves the use of said oil agent when working a workpiece comprising metal. This water-soluble metalworking oil agent is characterized by comprising (A) a carboxylic acid having 8-18 carbon atoms, (B) at least one substance selected from the group consisting of alkylene oxide adducts of polhydric alcohols, polymerized fatty acids, and polyalkelyne glycol, (C) an amine compound comprising a trialkanomaline and a cyclohexyl dialkanolamine, and (D) water. A preferred embodiment of the present invention makes it possible to provide: a water-soluble metalworking oil agent exhibiting excellence in at least one of workability, stock solution stability, rust resistance, decay resistance, metal discoloration prevention properties, and wettability; and a metalworking method.

Description

水溶性金属加工油剤および金属加工方法Water-soluble metalworking fluid and metalworking method
 本発明は、水溶性金属加工油剤およびその製造方法、水溶性金属加工液、ならびに金属加工方法等に関する。 The present invention relates to a water-soluble metalworking fluid and a production method thereof, a water-soluble metalworking fluid, a metalworking method, and the like.
 アルミニウム板や銅板などの金属材料を塑性加工する際には、高い加工性が求められる。具体的には、製品設計どおりに寸法精度よく加工でき、また、生産性を向上させるために高速で加工でき、加工時の金属歪みが加工後の製品性能に悪影響を及ぼさず、さらに工具の摩耗も少なく長期に亘って工具を使用できることが必要である。それ故、金属材料の塑性加工の際には潤滑剤(金属加工油剤)が使用されることが多い。
 従来、金属加工油剤としては、オイル系金属加工油剤が用いられてきたが、冷却性および浸潤性に優れ、高温乾燥による火災の危険がなく、環境への負荷も低いことから、近年では、水溶性金属加工油剤が多用されている(例えば、特許文献1および2)。
When plastic processing a metal material such as an aluminum plate or a copper plate, high workability is required. Specifically, it can be machined with dimensional accuracy according to the product design, and it can be machined at high speed to improve productivity, metal distortion during machining does not adversely affect the product performance after machining, and tool wear It is necessary that the tool can be used over a long period of time. Therefore, a lubricant (metal working oil) is often used during plastic working of a metal material.
Conventionally, oil-based metalworking fluids have been used as metalworking fluids, but since they have excellent cooling properties and infiltration properties, there is no risk of fire due to high temperature drying, and the environmental impact is low, Metallic processing oils are frequently used (for example, Patent Documents 1 and 2).
特開2010-209246号公報JP 2010-209246 A 国際公開第2014/157572号International Publication No. 2014/157572
 これらの水溶性金属加工油剤は優れた効果を有するが、加工性(低摩擦係数)の点でまだ改良の余地がある。このような状況下、加工性に優れ、さらには原液安定性、防錆性、耐腐敗性、金属変色防止性および濡れ性等に優れた水溶性金属加工油剤の提供が望まれている。 These water-soluble metalworking fluids have excellent effects, but there is still room for improvement in terms of workability (low friction coefficient). Under such circumstances, it is desired to provide a water-soluble metalworking fluid that is excellent in workability, and further excellent in stock solution stability, rust resistance, rot resistance, metal discoloration prevention, wettability, and the like.
 本発明は、以下に示した水溶性金属加工油剤およびその製造方法、水溶性金属加工液および金属加工方法等に係るものである。
[1](A)炭素数8~18のカルボン酸;
(B)多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールからなる群から選ばれる少なくとも1種;
(C)トリアルカノールアミンおよびシクロヘキシルジアルカノールアミンを含むアミン化合物;および
(D)水
を含む水溶性金属加工油剤。
[2]前記(B)成分の含有量の合計が、前記(A)成分の含有量に対して、質量比で0.1~20である、[1]に記載の水溶性金属加工油剤。
[3]前記(C)成分の含有量の合計が、前記(A)成分の含有量に対して、質量比で1~3である、[1]または[2]に記載の水溶性金属加工油剤。
[4]前記(D)成分の含有量が、前記水溶性金属加工油剤の全量基準で、20~50質量%である、[1]から[3]のいずれか一項に記載の水溶性金属加工油剤。
[5]前記(B)成分が、多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールを含む、[1]から[4]のいずれか一項に記載の水溶性金属加工油剤。
[6](E)酸性リン酸エステルおよび亜リン酸エステルからなる群から選ばれる少なくとも1種をさらに含む、[1]から[5]のいずれか一項に記載の水溶性金属加工油剤。
[7]前記(E)成分の含有量の合計が、前記(A)成分の含有量に対して、質量比で0.1~10である、[6]に記載の水溶性金属加工油剤。
[8](F)グリコール類をさらに含む、[1]から[7]のいずれか一項に記載の水溶性金属加工油剤。
[9]前記(F)成分の含有量の合計が、前記(A)成分の含有量に対して、質量比で0.01~10質量%である、[8]に記載の水溶性金属加工油剤。
[10](G)耐腐食剤をさらに含む、[1]から[9]のいずれか一項に記載の水溶性金属加工油剤。
[11](H)防腐剤をさらに含む、[1]から[10]のいずれか一項に記載の水溶性金属加工油剤。
[12]アルミニウムの加工用である、[1]から[11]のいずれか一項に記載の水溶性金属加工油剤。
[13](A)炭素数8~18のカルボン酸;
(B)多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールからなる群から選ばれる少なくとも1種;
(C)トリアルカノールアミンおよびシクロヘキシルジアルカノールアミンを含むアミン化合物;および
(D)水
を混合することを含む水溶性金属加工油剤の製造方法。
[14][1]から[12]のいずれか一項に記載の水溶性金属加工油剤と、前記水溶性金属加工油剤に対し容量比で2~300倍の水とを含む、水溶性金属加工液。
[15][1]から[12]のいずれか一項に記載の水溶性金属加工油剤を用いて、金属からなる被加工材を加工することを含む、金属加工方法。
[16][14]に記載の水溶性金属加工液を用いて、金属からなる被加工材を加工することを含む、金属加工方法。
The present invention relates to the following water-soluble metalworking fluid and production method thereof, water-soluble metalworking fluid, metalworking method, and the like.
[1] (A) a carboxylic acid having 8 to 18 carbon atoms;
(B) at least one selected from the group consisting of alkylene oxide adducts of polyhydric alcohols, polymerized fatty acids and polyalkylene glycols;
(C) an amine compound containing trialkanolamine and cyclohexyl dialkanolamine; and (D) a water-soluble metalworking fluid containing water.
[2] The water-soluble metalworking fluid according to [1], wherein the total content of the component (B) is 0.1 to 20 by mass ratio with respect to the content of the component (A).
[3] The water-soluble metal processing according to [1] or [2], wherein the total content of the component (C) is 1 to 3 by mass ratio with respect to the content of the component (A). Oil.
[4] The water-soluble metal according to any one of [1] to [3], wherein the content of the component (D) is 20 to 50% by mass based on the total amount of the water-soluble metalworking fluid. Processing oil.
[5] The water-soluble metalworking fluid according to any one of [1] to [4], wherein the component (B) includes an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid, and a polyalkylene glycol.
[6] The water-soluble metalworking fluid according to any one of [1] to [5], further comprising (E) at least one selected from the group consisting of acidic phosphates and phosphites.
[7] The water-soluble metalworking fluid according to [6], wherein the total content of the component (E) is 0.1 to 10 by mass ratio with respect to the content of the component (A).
[8] The water-soluble metalworking fluid according to any one of [1] to [7], further comprising (F) glycols.
[9] The water-soluble metal processing according to [8], wherein the total content of the component (F) is 0.01 to 10% by mass with respect to the content of the component (A). Oil.
[10] The water-soluble metalworking fluid according to any one of [1] to [9], further comprising (G) a corrosion-resistant agent.
[11] The water-soluble metalworking fluid according to any one of [1] to [10], further comprising (H) a preservative.
[12] The water-soluble metalworking fluid according to any one of [1] to [11], which is for processing aluminum.
[13] (A) a carboxylic acid having 8 to 18 carbon atoms;
(B) at least one selected from the group consisting of alkylene oxide adducts of polyhydric alcohols, polymerized fatty acids and polyalkylene glycols;
(C) An amine compound containing a trialkanolamine and cyclohexyl dialkanolamine; and (D) a method for producing a water-soluble metalworking fluid comprising mixing water.
[14] Water-soluble metal processing comprising the water-soluble metal processing oil according to any one of [1] to [12] and water having a volume ratio of 2 to 300 times that of the water-soluble metal processing oil. liquid.
[15] A metal processing method comprising processing a workpiece made of metal using the water-soluble metal processing oil according to any one of [1] to [12].
[16] A metal processing method including processing a workpiece made of metal using the water-soluble metal processing liquid according to [14].
 本発明は、金属材料を塑性加工する際に使用される水溶性金属加工油剤およびそれを希釈してなる水溶性金属加工液を提供する。
 本発明の水溶性金属加工油剤および水溶性金属加工液は、加工性に優れており、原液安定性、防錆性、耐腐敗性、金属変色防止性および濡れ性のいずれか一以上においても優れているため、金属材料の塑性加工に好適に用いることができる。本発明の好ましい態様によれば、本発明の水溶性金属加工油剤および水溶性金属加工液は、特にアルミニウムフィン材などのアルミニウムの塑性加工に好適に用いることができる。
The present invention provides a water-soluble metal working fluid used when plastic processing a metal material and a water-soluble metal working fluid obtained by diluting it.
The water-soluble metalworking fluid and the water-soluble metalworking fluid of the present invention are excellent in processability and excellent in any one or more of stock solution stability, rustproofing, anticorrosion, metal discoloration prevention and wettability. Therefore, it can be suitably used for plastic working of metal materials. According to a preferred embodiment of the present invention, the water-soluble metalworking fluid and the water-soluble metalworking fluid of the present invention can be suitably used particularly for plastic processing of aluminum such as an aluminum fin material.
 以下、本発明の実施形態について詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail.
1.水溶性金属加工油剤
 本発明の水溶性金属加工油剤は、(A)炭素数8~18のカルボン酸;(B)多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールからなる群から選ばれる少なくとも1種;(C)トリアルカノールアミンおよびシクロヘキシルジアルカノールアミンを含むアミン化合物;および(D)水を含むことを特徴としている。以下、各成分について詳細に説明する。
1. Water-soluble metalworking fluid The water-soluble metalworking fluid of the present invention is selected from the group consisting of (A) a carboxylic acid having 8 to 18 carbon atoms; (B) an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid, and a polyalkylene glycol. At least one selected from the group consisting of: (C) an amine compound containing trialkanolamine and cyclohexyl dialkanolamine; and (D) water. Hereinafter, each component will be described in detail.
(A)炭素数8~18のカルボン酸
 本発明に用いられる炭素数8~18のカルボン酸としては、脂肪酸が好ましく、飽和脂肪酸であっても、不飽和脂肪酸であってもよい。また、ここで用いられる脂肪酸は、直鎖構造のものに限定されず、分岐型異性体も含む。炭素数8~18のカルボン酸を用いることにより、水溶性金属加工油剤の水溶性および濡れ性を高めることができ、また原液安定性を高めることができる。
 カルボン酸のカルボキシル基の数は特に限定されなく、モノカルボン酸でもポリカルボン酸でもよいが、取り扱い性の観点から、1~6が好ましく、1~4がより好ましく、1~2、すなわちモノカルボン酸またはジカルボン酸がさらに好ましい。
 本発明で具体的に用いられるカルボン酸は、これに限定されるものではないが、例えば、オクタン酸(カプリル酸)、2-エチルヘキサン酸、イソオクタン酸、ノナン酸(ペラルゴン酸)、イソノナン酸、デカン酸(カプリン酸)、イソデカン酸、ネオデカン酸、ウンデカン酸、イソウンデカン酸、ドデカン酸(ラウリン酸)、イソドデカン酸、トリデカン酸、イソトリデカン酸、テトラデカン酸(ミリスチン酸)、ヘキサデカン酸(パルミチン酸)、ヘプタデカン酸(マルガリン酸)、オクタデカン酸(ステアリン酸)、イソステアリン酸、10-ウンデセン酸、ゾーマリン酸、オレイン酸、エライジン酸、リノール酸、リノレン酸等のモノカルボン酸;
 ノナン二酸、ウンデカン二酸、セバシン酸(デカン二酸)、ドデカン二酸等のジカルボン酸;
 油脂より抽出された大豆油脂肪酸、ヤシ油脂肪酸、およびトール油脂肪酸(C18)などが挙げられる。
(A) Carboxylic acid having 8 to 18 carbon atoms The carboxylic acid having 8 to 18 carbon atoms used in the present invention is preferably a fatty acid and may be a saturated fatty acid or an unsaturated fatty acid. The fatty acids used here are not limited to those having a straight chain structure, but also include branched isomers. By using a carboxylic acid having 8 to 18 carbon atoms, the water solubility and wettability of the water-soluble metalworking fluid can be improved, and the stability of the stock solution can be improved.
The number of carboxyl groups of the carboxylic acid is not particularly limited, and may be a monocarboxylic acid or a polycarboxylic acid, but from the viewpoint of handleability, 1 to 6 is preferable, 1 to 4 is more preferable, and 1 to 2, that is, a monocarboxylic acid More preferred are acids or dicarboxylic acids.
The carboxylic acid specifically used in the present invention is not limited thereto, but examples thereof include octanoic acid (caprylic acid), 2-ethylhexanoic acid, isooctanoic acid, nonanoic acid (pelargonic acid), isononanoic acid, Decanoic acid (capric acid), isodecanoic acid, neodecanoic acid, undecanoic acid, isoundecanoic acid, dodecanoic acid (lauric acid), isododecanoic acid, tridecanoic acid, isotridecanoic acid, tetradecanoic acid (myristic acid), hexadecanoic acid (palmitic acid), Monocarboxylic acids such as heptadecanoic acid (margaric acid), octadecanoic acid (stearic acid), isostearic acid, 10-undecenoic acid, zomarinic acid, oleic acid, elaidic acid, linoleic acid, linolenic acid;
Dicarboxylic acids such as nonanedioic acid, undecanedioic acid, sebacic acid (decanedioic acid), dodecanedioic acid;
Examples include soybean oil fatty acid, coconut oil fatty acid, and tall oil fatty acid (C18) extracted from fats and oils.
 これらの中でも、本油剤を水で希釈して使用する際の消泡性、防錆性および硬水安定性の観点から、炭素数8~16のカルボン酸が好ましく、炭素数8~14のカルボン酸がより好ましく、炭素数10~12のカルボン酸がさらに好ましい。特に、炭素数10~12の飽和脂肪酸がより好ましく、ラウリン酸、デカン酸、ネオデカン酸(オクタン酸、ノナン酸およびデカン酸の混合物)、ウンデカン二酸、セバシン酸、ドデカン二酸がさらに好ましく、ラウリン酸、ネオデカン酸、セバシン酸およびドデカン二酸が特に好ましい。
 これらのカルボン酸は、1種で用いてもよく、2種以上を組み合わせて用いてもよい。
Among these, carboxylic acids having 8 to 16 carbon atoms are preferred from the viewpoints of defoaming property, rust prevention and hard water stability when the oil agent is diluted with water, and carboxylic acids having 8 to 14 carbon atoms. Is more preferable, and a carboxylic acid having 10 to 12 carbon atoms is more preferable. In particular, saturated fatty acids having 10 to 12 carbon atoms are more preferable, lauric acid, decanoic acid, neodecanoic acid (a mixture of octanoic acid, nonanoic acid and decanoic acid), undecanedioic acid, sebacic acid, and dodecanedioic acid are more preferable. Acid, neodecanoic acid, sebacic acid and dodecanedioic acid are particularly preferred.
These carboxylic acids may be used alone or in combination of two or more.
 本発明の水溶性金属加工油剤において、(A)炭素数8~18のカルボン酸の含有量は、濡れ性を向上させる観点から、水溶性金属加工油剤の全量基準で、1~30質量%の範囲が好ましく、より好ましくは2.5~25質量%、さらに好ましくは5~20質量%である。 In the water-soluble metalworking fluid of the present invention, (A) the content of the carboxylic acid having 8 to 18 carbon atoms is 1 to 30% by mass based on the total amount of the water-soluble metalworking fluid from the viewpoint of improving wettability. The range is preferable, more preferably 2.5 to 25% by mass, still more preferably 5 to 20% by mass.
(B)多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールからなる群から選ばれる少なくとも1種
 本発明の水溶性金属加工油剤は、多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールからなる群から選ばれる少なくとも1種を含む。本発明の水溶性金属加工油剤は、これらの成分を含むことで、優れた加工性(低摩擦係数)を有することができる。
(B) At least one selected from the group consisting of alkylene oxide adducts of polyhydric alcohols, polymerized fatty acids and polyalkylene glycols. The water-soluble metalworking fluid of the present invention is an alkylene oxide adduct of polyhydric alcohols, polymerized fatty acids and polyalkylene glycols. It contains at least one selected from the group consisting of alkylene glycols. The water-soluble metalworking fluid of the present invention can have excellent processability (low friction coefficient) by including these components.
(B-1)多価アルコールのアルキレンオキサイド付加物
  本発明で用いられる多価アルコールのアルキレンオキサイド付加物としては、多価アルコールにアルキレンオキサイドが付加したものであれば特に限定されない。
(B-1) Alkylene oxide adduct of polyhydric alcohol The alkylene oxide adduct of polyhydric alcohol used in the present invention is not particularly limited as long as alkylene oxide is added to polyhydric alcohol.
 多価アルコールとしては、具体的には、エチレングリコール、プロピレングリコール、グリセリン、ジグリセリン、トリグリセリン、トリメチロールアルカン(例えば、トリメチロールエタン、トリメチロールプロパン、トリメチロールブタン)およびこれらの2~3量体、ペンタエリスリトール、ソルビトール、ソルビタンなどを挙げることができる。中でも、1~6価、さらには2~5価、特に3~4価の多価アルコールが好ましく、とりわけ、ペンタエリスリトール、トリメチロールプロパンが好ましく、ペンタエリスリトールがより好ましい。 Specific examples of the polyhydric alcohol include ethylene glycol, propylene glycol, glycerin, diglycerin, triglycerin, trimethylol alkane (eg, trimethylol ethane, trimethylol propane, trimethylol butane) and 2 to 3 amounts thereof. Body, pentaerythritol, sorbitol, sorbitan and the like. Among them, 1 to 6 valent, more preferably 2 to 5 valent, particularly 3 to 4 valent polyhydric alcohols are preferable, and pentaerythritol and trimethylolpropane are particularly preferable, and pentaerythritol is more preferable.
  多価アルコールのアルキレンオキサイド付加物を製造する際には、上記の多価アルコールをそのまま用いてもよいし、その一部の水酸基が脂肪酸と反応して得られるエステル基を有する化合物を用いてもよい。脂肪酸は、直鎖状、分岐状または環状であってもよく、飽和または不飽和であってもよい。脂肪酸の炭素数は、2~24が好ましく、4~20がより好ましい。具体的には、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、イソステアリン酸等が挙げられる。 When producing an alkylene oxide adduct of a polyhydric alcohol, the above polyhydric alcohol may be used as it is, or a compound having an ester group obtained by reacting a part of the hydroxyl groups with a fatty acid may be used. Good. The fatty acid may be linear, branched or cyclic and may be saturated or unsaturated. The number of carbon atoms of the fatty acid is preferably 2 to 24, and more preferably 4 to 20. Specific examples include lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, and isostearic acid.
 好ましいアルキレンオキサイドとしては、エチレンオキサイドまたはプロピレンオキサイドが挙げられ、特にエチレンオキサイドが好ましい。また、アルキレンオキサイドは一部の水酸基にのみ付加させてもよいが、効果の点から全ての水酸基に付加させた方が好ましい。
 なお、アルキレンオキサイド部分の付加形式は、ランダム付加でもブロック付加でもよい。
Preferred alkylene oxides include ethylene oxide and propylene oxide, with ethylene oxide being particularly preferred. Alkylene oxide may be added to only some of the hydroxyl groups, but it is preferable to add it to all of the hydroxyl groups from the viewpoint of effects.
The addition form of the alkylene oxide part may be random addition or block addition.
  本発明に用いられる多価アルコールのアルキレンオキサイド付加物としては、下記式(1)の化合物から下記式(4)の化合物までの少なくともいずれか1種であることが好ましい。
Figure JPOXMLDOC01-appb-C000001
The alkylene oxide adduct of the polyhydric alcohol used in the present invention is preferably at least any one from the compound of the following formula (1) to the compound of the following formula (4).
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 上記式(1)において、R11、R12、R13およびR14は、各々独立に炭素数1~5のアルキレン基である。e、f、gおよびhは、各々独立に1~30の整数である。
 上記式(2)において、Rは、炭素数1~30までのアルキル基である。R21、R22およびR23は、各々独立に炭素数1~5のアルキレン基である。i、jおよびkは、各々独立に1~30の整数である。
 上記式(3)において、RおよびRは、各々独立に炭素数1~30までのアルキル基である。R31およびR32は、各々独立に炭素数1~5のアルキレン基である。lおよびmは、各々独立に1~30の整数である。
 上記式(4)において、R、RおよびRは、各々独立に炭素数1~30までのアルキル基である。R41は、炭素数1~5のアルキレン基である。nは、1~30の整数である。
 なお、上記式において、EOはエチレンオキシド単位を意味する。
In the above formula (1), R 11 , R 12 , R 13 and R 14 are each independently an alkylene group having 1 to 5 carbon atoms. e, f, g and h are each independently an integer of 1 to 30.
In the above formula (2), R 4 is an alkyl group having 1 to 30 carbon atoms. R 21 , R 22 and R 23 are each independently an alkylene group having 1 to 5 carbon atoms. i, j and k are each independently an integer of 1 to 30.
In the above formula (3), R 5 and R 6 are each independently an alkyl group having 1 to 30 carbon atoms. R 31 and R 32 are each independently an alkylene group having 1 to 5 carbon atoms. l and m are each independently an integer of 1 to 30.
In the above formula (4), R 7 , R 8 and R 9 are each independently an alkyl group having 1 to 30 carbon atoms. R 41 is an alkylene group having 1 to 5 carbon atoms. n is an integer of 1 to 30.
In the above formula, EO means an ethylene oxide unit.
 これらの中でも、耐摩耗性向上の観点より、ペンタエリスリトールのEO付加物、またはトリメチロールプロパンのEO付加物がより好ましい。 Among these, from the viewpoint of improving wear resistance, an EO adduct of pentaerythritol or an EO adduct of trimethylolpropane is more preferable.
(B-2)重合脂肪酸
 本発明で用いられる重合脂肪酸としては、脂肪酸の多量体、ヒドロキシカルボン酸を脱水重縮合させることにより得られる重縮合脂肪酸(1)、および重縮合脂肪酸(1)のアルコール性水酸基と1価のカルボン酸とを脱水重縮合させることにより得られる重縮合脂肪酸(2)などが挙げられる。
 脂肪酸の多量体としては、成分(A)で例示した脂肪酸の1~12量体が好ましく、2~10量体がより好ましく、4~8量体がさらに好ましい。
 ヒドロキシカルボン酸の一例としては、リシノール酸(リシノレイン酸)、12-ヒドロキシステアリン酸などが挙げられる。ヒドロキシカルボン酸を、例えば、不活性雰囲気下200℃程度に加熱すると脱水重縮合が始まり、重縮合脂肪酸(1)が得られる。例えば、ヒドロキシ脂肪酸の1~12量体が好ましく、2~10量体がより好ましく、4~8量体がさらに好ましい。
  ヒドロキシカルボン酸の重縮合度は、反応時間によって調整される。反応時間が長くなれば、酸価および水酸基価が低下し、重縮合度の高い脂肪酸が得られる。重縮合度の高いものほど高い特性温度の重縮合脂肪酸を得ることができる。
 重縮合脂肪酸(2)は、ヒドロキシカルボン酸の脱水重縮合体にさらに1価のカルボン酸を加えて脱水重縮合を行うことにより得られる。反応の進行は水酸基価の低下によって確認される。この反応によりさらに高い特性温度の重縮合脂肪酸を得ることができる。
 この反応に用いられる1価のカルボン酸としては、飽和カルボン酸でもよく不飽和カルボン酸でもよいが、炭素数の小さいカルボン酸が未反応物として残留した場合、不快臭または金属腐食の原因となるおそれがあることから炭素数4以上のカルボン酸が好ましい。飽和カルボン酸としては、カプロン酸、エナント酸、カプリル酸、2-エチルヘキサン酸、ペラルゴン酸、イソノナン酸、カプリン酸、ネオデカン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、アラキジン酸、ベヘン酸およびリグノセリン酸などが挙げられる。不飽和カルボン酸としては、ウンデシレン酸、オレイン酸、エライジン酸、エルカ酸、ネルボン酸、リノール酸、γ-リノレン酸、アラキドン酸、α-リノレン酸、ステアリドン酸、エイコサペンタエン酸、およびドコサヘキサエン酸などが挙げられる。
(B-2) Polymerized Fatty Acids Polymerized fatty acids used in the present invention include fatty acid multimers, polycondensed fatty acids (1) obtained by dehydrating polycondensation of hydroxycarboxylic acids, and alcohols of polycondensed fatty acids (1). And polycondensed fatty acid (2) obtained by dehydrating polycondensation of a functional hydroxyl group and a monovalent carboxylic acid.
The fatty acid multimer is preferably a 1-12 mer of the fatty acid exemplified in component (A), more preferably a 2-10 mer, and even more preferably a 4-8 mer.
Examples of hydroxycarboxylic acid include ricinoleic acid (ricinoleic acid), 12-hydroxystearic acid and the like. When the hydroxycarboxylic acid is heated to, for example, about 200 ° C. in an inert atmosphere, dehydration polycondensation starts and polycondensed fatty acid (1) is obtained. For example, a 1 to 12 mer of hydroxy fatty acid is preferable, a 2 to 10 mer is more preferable, and a 4 to 8 mer is more preferable.
The degree of polycondensation of hydroxycarboxylic acid is adjusted by the reaction time. If reaction time becomes long, an acid value and a hydroxyl value will fall and a fatty acid with a high degree of polycondensation will be obtained. A higher polycondensation fatty acid can be obtained with a higher degree of polycondensation.
The polycondensed fatty acid (2) can be obtained by adding a monovalent carboxylic acid to the dehydrated polycondensate of hydroxycarboxylic acid and performing dehydration polycondensation. The progress of the reaction is confirmed by a decrease in the hydroxyl value. By this reaction, a polycondensed fatty acid having a higher characteristic temperature can be obtained.
The monovalent carboxylic acid used in this reaction may be a saturated carboxylic acid or an unsaturated carboxylic acid, but if a carboxylic acid having a small number of carbon atoms remains as an unreacted substance, it may cause an unpleasant odor or metal corrosion. Since there exists a possibility, C4 or more carboxylic acid is preferable. Saturated carboxylic acids include caproic acid, enanthic acid, caprylic acid, 2-ethylhexanoic acid, pelargonic acid, isononanoic acid, capric acid, neodecanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid, behenic acid And lignoceric acid. Examples of unsaturated carboxylic acids include undecylenic acid, oleic acid, elaidic acid, erucic acid, nervonic acid, linoleic acid, γ-linolenic acid, arachidonic acid, α-linolenic acid, stearidonic acid, eicosapentaenoic acid, and docosahexaenoic acid. Can be mentioned.
 重合脂肪酸の酸価は特に限定されないが、加工性の観点から、60mgKOH/g以下が好ましく、50mgKOH/g以下がより好ましく、40mgKOH/g以下がさらに好ましい。
 重合脂肪酸の水酸基価は特に限定されないが、加工性の観点から、50mgKOH/g以下が好ましく、35mgKOH/g以下がより好ましく、20mgKOH/g以下がさらに好ましい。
 また、重合脂肪酸の重量平均分子量(Mw)は、加工性の観点から、1000~3000が好ましく、1500~2500がより好ましく、1600~2300がさらに好ましく、1700~2200が特に好ましい。
 なお、重合脂肪酸の酸価は、JIS  K2501:2003に基づいて測定される数値であり、水酸基価は、JIS  K0070:1992に基づいて測定される数値である。
 また、本明細書において、重量平均分子量(Mw)は、ポリスチレンを検量線として得られる値であり、詳細には以下の条件で測定される。
装置:アジレント社製1260型HPLC   カラム:ShodexLF404×2本
溶媒:クロロホルム             温度:35℃ 
サンプル濃度:0.05%          検量線:ポリスチレン 
検出器:示差屈折検出器
The acid value of the polymerized fatty acid is not particularly limited, but is preferably 60 mgKOH / g or less, more preferably 50 mgKOH / g or less, and even more preferably 40 mgKOH / g or less from the viewpoint of processability.
The hydroxyl value of the polymerized fatty acid is not particularly limited, but is preferably 50 mgKOH / g or less, more preferably 35 mgKOH / g or less, and even more preferably 20 mgKOH / g or less from the viewpoint of processability.
The weight average molecular weight (Mw) of the polymerized fatty acid is preferably 1000 to 3000, more preferably 1500 to 2500, still more preferably 1600 to 2300, and particularly preferably 1700 to 2200 from the viewpoint of processability.
The acid value of the polymerized fatty acid is a numerical value measured based on JIS K2501: 2003, and the hydroxyl value is a numerical value measured based on JIS K0070: 1992.
In the present specification, the weight average molecular weight (Mw) is a value obtained using polystyrene as a calibration curve, and is measured in detail under the following conditions.
Apparatus: Agilent 1260 HPLC Column: Shodex LF404 × 2 Solvent: Chloroform Temperature: 35 ° C.
Sample concentration: 0.05% Calibration curve: Polystyrene
Detector: Differential refraction detector
(B-3)ポリアルキレングリコール
 本発明で用いられるポリアルキレングリコールとしては、アルキレングリコールの重合体であれば特に限定されないが、次式(5)で示されるポリアルキレングリコールの少なくとも1種が好ましく挙げられる。
    RO-(R’O)-H                      (5)
(B-3) Polyalkylene glycol The polyalkylene glycol used in the present invention is not particularly limited as long as it is a polymer of alkylene glycol, but at least one polyalkylene glycol represented by the following formula (5) is preferably mentioned. It is done.
R 1 O— (R′O) p —H (5)
 式(5)において、Rは、水素原子または炭素数が1~30のアルキル基である。アルキル基の炭素数は、1~20が好ましく、1~10がより好ましく、1~5がさらに好ましい。Rの炭素数がこの範囲であると、水溶性が良好であり、好ましい。
 R’OはPOおよびEOから選択されたオキサイド単位であり混合して用いてもよい。ただし、R’OにおけるEOのPOに対するモル分率(EO/PO)は、水で希釈した際の消泡性の観点より、1未満であることが好ましく、より好ましくは0.8未満、さらに好ましくは0.6未満である。pは、取り扱い性の観点から、1~200の整数が好ましく、5~150の整数がより好ましく、10~100の整数がさらに好ましく、30~60の整数が特に好ましい。
In the formula (5), R 1 is a hydrogen atom or an alkyl group having 1 to 30 carbon atoms. The alkyl group preferably has 1 to 20 carbon atoms, more preferably 1 to 10 carbon atoms, and still more preferably 1 to 5 carbon atoms. When the carbon number of R 1 is within this range, the water solubility is good, which is preferable.
R′O is an oxide unit selected from PO and EO and may be used as a mixture. However, the molar fraction of EO to PO in R′O (EO / PO) is preferably less than 1, more preferably less than 0.8, more preferably less than 0.8, from the viewpoint of defoaming properties when diluted with water. Preferably it is less than 0.6. From the viewpoint of handleability, p is preferably an integer of 1 to 200, more preferably an integer of 5 to 150, still more preferably an integer of 10 to 100, and particularly preferably an integer of 30 to 60.
 ポリアルキレングリコールの重量平均分子量は、500~10000であることが好ましく、より好ましくは1000~5000、さらに好ましくは1500~3000である。重量平均分子量が上記の範囲であると、水で希釈した際の濡れ性が良好である。 The weight average molecular weight of the polyalkylene glycol is preferably 500 to 10000, more preferably 1000 to 5000, and still more preferably 1500 to 3000. When the weight average molecular weight is in the above range, the wettability when diluted with water is good.
 ポリアルキレングリコールは、各々単独で用いてもよいし、混合して用いてもよい。また、ポリアルキレングリコールは、EO構造やPO構造の単位数等が異なる種々の構造のものを混合して用いてもよい。 Polyalkylene glycols may be used alone or in combination. Polyalkylene glycols may be used in a mixture of various structures having different EO structure or PO structure unit numbers.
 本発明においては、(B)成分として、多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールからなる群から選ばれる少なくとも1種を用いる。これらは1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。
 本発明の好ましい態様によれば、(B)成分として、多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールを組み合わせて用いることで、摩擦係数が低く、加工性により優れた水溶性金属加工油剤を得ることができる。
In the present invention, as the component (B), at least one selected from the group consisting of an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid, and a polyalkylene glycol is used. These may be used individually by 1 type and may be used in combination of 2 or more type.
According to a preferred embodiment of the present invention, as the component (B), a water-soluble metal having a low friction coefficient and excellent workability is obtained by using a combination of an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid and a polyalkylene glycol. A processing oil can be obtained.
 多価アルコールのアルキレンオキサイド付加物(B-1)を用いる場合、多価アルコールのアルキレンオキサイド付加物の含有量は、前記(A)成分の含有量に対して、質量比で0.01~20が好ましく、0.5~10がより好ましく、0.1~3がさらに好ましい。
 また、重合脂肪酸(B-2)を用いる場合、重合脂肪酸の含有量は、前記(A)成分の含有量に対して、質量比で0.01~20が好ましく、0.5~10がより好ましく、0.1~3がさらに好ましい。
 また、ポリアルキレングリコール(B-3)を用いる場合、ポリアルキレングリコールの含有量は、前記(A)成分の含有量に対して、質量比で0.01~20が好ましく、0.5~10がより好ましく、0.1~3がさらに好ましい。
 また、前記(B)成分の含有量の合計は、前記(A)成分の含有量に対して、質量比で0.1~20が好ましく、0.5~10がより好ましく、0.75~3がさらに好ましい。
 この範囲で用いることで、加工性に優れた水溶性金属加工油剤を得ることができる。
When the alkylene oxide adduct (B-1) of polyhydric alcohol is used, the content of the alkylene oxide adduct of polyhydric alcohol is 0.01 to 20 by mass with respect to the content of the component (A). Is preferable, 0.5 to 10 is more preferable, and 0.1 to 3 is more preferable.
When the polymerized fatty acid (B-2) is used, the content of the polymerized fatty acid is preferably 0.01 to 20 and more preferably 0.5 to 10 in terms of mass ratio with respect to the content of the component (A). 0.1 to 3 is more preferable.
When polyalkylene glycol (B-3) is used, the content of polyalkylene glycol is preferably 0.01 to 20 in terms of mass ratio with respect to the content of component (A), preferably 0.5 to 10 Is more preferable, and 0.1 to 3 is more preferable.
Further, the total content of the component (B) is preferably 0.1 to 20, more preferably 0.5 to 10, and preferably 0.75 to 0.5 by mass ratio with respect to the content of the component (A). 3 is more preferable.
By using in this range, the water-soluble metalworking fluid excellent in workability can be obtained.
(C)トリアルカノールアミンおよびシクロヘキシルジアルカノールアミンを含むアミン化合物
 本発明の水溶性金属加工油剤では、トリアルカノールアミンおよびシクロヘキシルジアルカノールアミンを含むアミン化合物を用いる。
(C) Amine compound containing trialkanolamine and cyclohexyl dialkanolamine In the water-soluble metalworking fluid of the present invention, an amine compound containing trialkanolamine and cyclohexyl dialkanolamine is used.
 トリアルカノールアミンとしては、3つのアルカノール基は同じでも異なっていてもよいが、各々の炭素数は、水溶性の観点から、各々独立に、1~10であることが好ましく、より好ましくは1~6、さらに好ましくは1~4である。また、3つのアルカノール基の総炭素数は、水溶性および臭気低減の観点から、3~12であることが好ましく、より好ましくは4~10、さらに好ましくは4~8である。
 このようなアルカノールアミンとしては、例えば、トリエタノールアミン、トリ-n-プロパノールアミン、トリ-i-プロパノールアミン、およびトリ-n-ブタノールアミンなどが挙げられる。これらの中でも、水溶性が優れている点でトリエタノールアミンが好ましい。
 なお、トリアルカノールアミンは、1種で用いてもよく、2種以上を組み合わせて用いてもよい。
In the trialkanolamine, the three alkanol groups may be the same or different, but each carbon number is preferably independently from 1 to 10, more preferably from 1 to 10, from the viewpoint of water solubility. 6, more preferably 1 to 4. The total number of carbon atoms of the three alkanol groups is preferably 3 to 12, more preferably 4 to 10, and still more preferably 4 to 8, from the viewpoint of water solubility and odor reduction.
Examples of such alkanolamines include triethanolamine, tri-n-propanolamine, tri-i-propanolamine, and tri-n-butanolamine. Among these, triethanolamine is preferable in terms of excellent water solubility.
The trialkanolamine may be used alone or in combination of two or more.
 シクロヘキシルジアルカノールアミンとしては、特に限定されないが、次式(6)で示される化合物が好ましく挙げられる。
Figure JPOXMLDOC01-appb-C000005
 
[式中、Rは、アルキレン基であり、qは1~10の整数である。]
Although it does not specifically limit as a cyclohexyl dialkanolamine, The compound shown by following formula (6) is mentioned preferably.
Figure JPOXMLDOC01-appb-C000005

[Wherein, R is an alkylene group, and q is an integer of 1 to 10.] ]
 式(6)中、Rで表されるアルキレン基としては、メチレン、エチレン、プロピレン、ブチレン、ペンチレン、ヘキシレン、ヘプチレン、オクチレン、ノニレンおよびデシレン等の直鎖または分岐のアルキレン基が好ましく挙げられる。これらの中でも、水溶性および濡れ性の観点から、エチレンまたはプロピレンが好ましく、特にエチレンが好ましい。
 式(6)中、qは1~10の整数であり、1~7が好ましく、1~3がより好ましい。
 シクロヘキシルジアルカノールアミンの具体例としては、N-シクロヘキシルジエタノールアミン、N-シクロヘキシルジイソプロパノールアミン等が挙げられる。この中で、N-シクロヘキシルジエタノールアミンが好ましく用いられる。
 なお、シクロヘキシルジアルカノールアミンは、1種で用いてもよく、2種以上を組み合わせて用いてもよい。
In formula (6), the alkylene group represented by R is preferably a linear or branched alkylene group such as methylene, ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene, nonylene and decylene. Among these, from the viewpoints of water solubility and wettability, ethylene or propylene is preferable, and ethylene is particularly preferable.
In the formula (6), q is an integer of 1 to 10, preferably 1 to 7, and more preferably 1 to 3.
Specific examples of cyclohexyl dialkanolamine include N-cyclohexyldiethanolamine, N-cyclohexyldiisopropanolamine and the like. Of these, N-cyclohexyldiethanolamine is preferably used.
In addition, a cyclohexyl dialkanolamine may be used by 1 type and may be used in combination of 2 or more type.
 トリアルカノールアミンの含有量は、前記(A)成分の含有量に対して、質量比で0.5~1.5が好ましく、0.5~1がより好ましく、0.875~0.9がさらに好ましい。
 シクロヘキシルジアルカノールアミンの含有量は、前記(A)成分の含有量に対して、質量比で0.5~1.5が好ましく、0.5~1がより好ましく、0.875~0.9がさらに好ましい。
 また、前記(C)成分の含有量の合計は、前記(A)成分の含有量に対して、質量比で1~3が好ましく、1~2がより好ましく、1.75~1.80がさらに好ましい。
 この範囲で用いることで、濡れ性および加工性に優れた水溶性金属加工油剤を得ることができる。
The content of trialkanolamine is preferably 0.5 to 1.5, more preferably 0.5 to 1, and more preferably 0.875 to 0.9, in terms of mass ratio with respect to the content of component (A). Further preferred.
The content of cyclohexyl dialkanolamine is preferably 0.5 to 1.5, more preferably 0.5 to 1, and more preferably 0.875 to 0.9, in terms of mass ratio with respect to the content of component (A). Is more preferable.
In addition, the total content of the component (C) is preferably 1 to 3, more preferably 1 to 2, and more preferably 1.75 to 1.80 by mass ratio with respect to the content of the component (A). Further preferred.
By using in this range, the water-soluble metalworking fluid excellent in wettability and workability can be obtained.
(D)水
 本発明において、(D)成分は、本油剤(原液)調製用の水である。(D)成分としては、水道水を用いることもできるが、蒸留水またはイオン交換水を用いることが好ましい。
 (D)成分の含有量は、残部であり、本発明の水溶性金属加工油剤の全量基準で、20~50質量%が好ましく、より好ましくは25~45質量%、さらに好ましくは30~40質量%である。
 (D)成分の割合が上記の範囲であると、(A)、(B)および(C)成分を溶解しやすく、原液の調製が容易となる。また、原液としての保管量や輸送量を抑えることができ、ハンドリング性が向上する。
(D) Water In the present invention, the component (D) is water for preparing the present oil agent (stock solution). (D) Although tap water can also be used as a component, it is preferable to use distilled water or ion-exchange water.
The content of component (D) is the balance, and is preferably 20 to 50% by mass, more preferably 25 to 45% by mass, and still more preferably 30 to 40% by mass based on the total amount of the water-soluble metalworking fluid of the present invention. %.
When the ratio of the component (D) is in the above range, the components (A), (B), and (C) are easily dissolved, and the stock solution can be easily prepared. Moreover, the storage amount and the transport amount as a stock solution can be suppressed, and the handling property is improved.
(E)酸性リン酸エステルおよび亜リン酸エステル
  本発明の水溶性金属加工油剤は、濡れ性向上の観点から、(E)成分として、酸性リン酸エステルおよび亜リン酸エステルからなる群から選ばれる少なくとも1種をさらに含んでもよい。
 酸性リン酸エステルとしては、モノアルキルアシッドホスフェート、ジアルキルアシッドホスフェート、モノアルケニルアシッドホスフェート、ジアルケニルアシッドホスフェート、及びこれらの混合物等が挙げられる。これら酸性リン酸エステル中のアルキル基、アルケニル基としては、リン酸エステル中の各々アルキル基、アルキニル基として例示したものを適用することができる。
 酸性リン酸エステルの具体例としては、2-エチルヘキシルアシッドホスフェート、エチルアシッドホスフェート、ブチルアシッドホスフェート、オレイルアシッドホスフェート、テトラコシルアシッドホスフェート、イソデシルアシッドホスフェート、ラウリルアシッドホスフェート、トリデシルアシッドホスフェート、ステアリルアシッドホスフェート、およびイソステアリルアシッドホスフェート等が挙げられる。
 亜リン酸エステルとしては、例えば、トリアルキルホスファイト、トリアルケニルホスファイト、トリシクロアルキルホスファイト、トリアリールホスファイト、トリアラルキルホスファイト等が挙げられる。これらの亜リン酸エステル中のアルキル基、アルケニル基、シクロアルキル基、アリール基、アラルキル基としては、リン酸エステル中の各々アルキル基、アルケニル基、シクロアルキル基、アリール基、アラルキル基として例示したものを適用することができる。
 亜リン酸エステルの具体例としては、トリエチルホスファイト、トリブチルホスファイト、トリフェニルホスファイト、トリクレジルホスファイト、トリ(ノニルフェニル)ホスファイト、トリ(2-エチルヘキシル)ホスファイト、トリデシルホスファイト、トリラウリルホスファイト、トリイソオクチルホスファイト、ジフェニルイソデシルホスファイト、トリステアリルホスファイト、およびトリオレイルホスファイト等が挙げられる。
 これらの酸性リン酸エステルおよび亜リン酸エステルは、各々単独でも両者を組み合わせて使用してもよい。
 (E)成分の含有量の合計は、(A)成分の含有量に対して、質量比で0.1~10が好ましく、より好ましくは0.2~1、さらに好ましくは0.50~0.55である。
(E) Acidic phosphate ester and phosphite ester The water-soluble metalworking fluid of the present invention is selected from the group consisting of acidic phosphate ester and phosphite ester as the component (E) from the viewpoint of improving wettability. You may further contain at least 1 sort.
Examples of acidic phosphate esters include monoalkyl acid phosphates, dialkyl acid phosphates, monoalkenyl acid phosphates, dialkenyl acid phosphates, and mixtures thereof. As the alkyl group and alkenyl group in these acidic phosphate esters, those exemplified as the alkyl group and alkynyl group in the phosphate ester can be applied.
Specific examples of the acidic phosphate ester include 2-ethylhexyl acid phosphate, ethyl acid phosphate, butyl acid phosphate, oleyl acid phosphate, tetracosyl acid phosphate, isodecyl acid phosphate, lauryl acid phosphate, tridecyl acid phosphate, stearyl acid Examples thereof include phosphate and isostearyl acid phosphate.
Examples of phosphites include trialkyl phosphites, trialkenyl phosphites, tricycloalkyl phosphites, triaryl phosphites, and triaralkyl phosphites. The alkyl group, alkenyl group, cycloalkyl group, aryl group, and aralkyl group in these phosphites are exemplified as the alkyl group, alkenyl group, cycloalkyl group, aryl group, and aralkyl group in the phosphate ester, respectively. Things can be applied.
Specific examples of phosphites include triethyl phosphite, tributyl phosphite, triphenyl phosphite, tricresyl phosphite, tri (nonylphenyl) phosphite, tri (2-ethylhexyl) phosphite, tridecyl phosphite , Trilauryl phosphite, triisooctyl phosphite, diphenylisodecyl phosphite, tristearyl phosphite, and trioleyl phosphite.
These acidic phosphates and phosphites may be used alone or in combination.
The total content of the component (E) is preferably from 0.1 to 10, more preferably from 0.2 to 1, and even more preferably from 0.50 to 0 by mass ratio with respect to the content of the component (A). .55.
(F)グリコール類
 本発明の水溶性金属加工油剤は、濡れ性向上の観点から、グリコール類をさらに含んでもよい。
 グリコール類としては、例えば、エチレングリコール、プロピレングリコール、1,4-ブタンジオール、ヘキサメチレングリコール、ネオペンチルグリコール、ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール、トリプロピレングリコール、ポリエチレングリコール、ポリプロピレングリコール、ポリエチレングリコールとポリプロピレングリコールの共重合物、およびポリオキシエチレンとポリオキシプロピレンの共重合物等のグリコール、トリエチレングリコールモノブチルエーテル、トリエチレングリコールモノメチルエーテル、ジエチレングリコールモノブチルエーテル及びトリプロピレングリコールモノメチルエーテル等のグリコールモノアルキルエーテル、ポリオキシエチレンとポリオキシプロピレン共重合物のモノアルキルエーテル等の水溶性グリコール類のほか、アセチレングリコールのアルキレンオキサイド付加物が挙げられる。これらの中でも、濡れ性および消泡性の観点から、アセチレングリコールのアルキレンオキサイド付加物が好ましい。
(F) Glycols The water-soluble metalworking fluid of the present invention may further contain glycols from the viewpoint of improving wettability.
Examples of glycols include ethylene glycol, propylene glycol, 1,4-butanediol, hexamethylene glycol, neopentyl glycol, diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, polyethylene glycol, polypropylene glycol, polyethylene glycol And polypropylene glycol copolymers, and glycol monoalkyls such as polyoxyethylene and polyoxypropylene copolymer glycols, triethylene glycol monobutyl ether, triethylene glycol monomethyl ether, diethylene glycol monobutyl ether and tripropylene glycol monomethyl ether Ether, polyoxyethylene and polyoxypropylene In addition to water-soluble glycols monoalkyl ethers of copolymer include alkylene oxide adducts of acetylene glycol. Among these, an alkylene oxide adduct of acetylene glycol is preferable from the viewpoints of wettability and antifoaming properties.
 アセチレングリコールのアルキレンオキサイド付加物は、いわゆるノニオン系界面活性剤として機能するものであり、このような特定の界面活性剤を配合することにより、本発明の水溶性金属加工油剤の濡れ性が向上し、被加工物である金属材料に本加工油剤が浸透しやすくなる。
 アセチレングリコールのアルキレンオキサイド付加物としては、例えば、特開2011-12249号公報または特開2012-12504号公報に記載されているアセチレングリコールのアルキレンオキサイド付加物を好適に使用可能である。
 具体的には、2,5,8,11-テトラメチル-6-ドデシン-5,8-ジオール、5,8-ジメチル-6-ドデシン-5,8-ジオール、2,4,7,9-テトラメチル-5-ドデシン-4,7-ジオール、8-ヘキサデシン-7、10-ジオール、7-テトラデシン-6,9-ジオール、2,3,6,7-テトラメチル-4-オクチン-3,6-ジオール、3,6-ジエチル-4-オクチン-3,6-ジオール、2,5-ジメチル-3-ヘキシン-2,5-ジオール、2,4,7,9-テトラメチル-5-デシン-4,7-ジオール、および3,6-ジメチル-4-オクチン-3,6-ジオール等のアセチレングリコールへのアルキレンオキサイド付加物である。アルキレンオキサイドとしてはエチレンオキサイド(EO)やプロピレンオキサイド(PO)等が挙げられる。
The alkylene oxide adduct of acetylene glycol functions as a so-called nonionic surfactant, and by incorporating such a specific surfactant, the wettability of the water-soluble metalworking fluid of the present invention is improved. The processing oil easily penetrates into the metal material that is the workpiece.
As the alkylene oxide adduct of acetylene glycol, for example, the alkylene oxide adduct of acetylene glycol described in JP2011-12249A or JP2012-12504A can be suitably used.
Specifically, 2,5,8,11-tetramethyl-6-dodecin-5,8-diol, 5,8-dimethyl-6-dodecin-5,8-diol, 2,4,7,9- Tetramethyl-5-dodecin-4,7-diol, 8-hexadecin-7, 10-diol, 7-tetradecine-6,9-diol, 2,3,6,7-tetramethyl-4-octyne-3, 6-diol, 3,6-diethyl-4-octyne-3,6-diol, 2,5-dimethyl-3-hexyne-2,5-diol, 2,4,7,9-tetramethyl-5-decyne Alkylene oxide adducts to acetylene glycols such as -4,7-diol and 3,6-dimethyl-4-octyne-3,6-diol. Examples of the alkylene oxide include ethylene oxide (EO) and propylene oxide (PO).
 アセチレングリコールのアルキレンオキサイド付加物は、濡れ性向上の観点より、HLB(Hydrophilic-Lipophilic Balance)が4~12であることが好ましく、より好ましくは4~9、さらに好ましくは4~8である。HLBがこの範囲であると、水への溶解性が向上する。また、本加工油剤の濡れ性がより向上するとともに、発泡しにくくなる。また、汚染抑制効果も得られる。
 また本発明の一実施形態では、アセチレングリコールのアルキレンオキサイド付加物は、HLBの差が1以上である2種の前記付加物を含んでいることが好ましい。本加工油剤に、HLBの差が1以上ある前記付加物が含まれていると、水と金属材料の双方に対する親和性が向上するため金属材料への濡れ性がさらに向上する。それ故、HLBの差は2以上であることがより好ましく、3以上であることがさらに好ましい。なお、「HLB値」は、グリフィン法により算出されるHLB(Hydrophilic-Lipophilic Balance)の値を意味する。
From the viewpoint of improving wettability, the alkylene oxide adduct of acetylene glycol preferably has an HLB (Hydrophilic-Lipophilic Balance) of 4 to 12, more preferably 4 to 9, and still more preferably 4 to 8. When the HLB is within this range, solubility in water is improved. Further, the wettability of the present processing oil is further improved and foaming is difficult. Moreover, the contamination suppression effect is also acquired.
Moreover, in one Embodiment of this invention, it is preferable that the alkylene oxide adduct of acetylene glycol contains the 2 types of said adduct whose HLB difference is one or more. When the processing oil contains the adduct having an HLB difference of 1 or more, the affinity for both water and the metal material is improved, so that the wettability to the metal material is further improved. Therefore, the difference in HLB is more preferably 2 or more, and further preferably 3 or more. The “HLB value” means a value of HLB (Hydrophilic-Lipophilic Balance) calculated by the Griffin method.
 グリコール類は、1種単独でも、2種以上を組み合わせて用いてもよい。
 グリコール類の含有量の合計は、(A)成分の含有量に対して、質量比で0.01~10が好ましく、より好ましくは0.1~1、さらに好ましくは0.55~0.60である。この範囲であると、金属材料に対する濡れ性向上効果を十分に発揮できる。
Glycols may be used alone or in combination of two or more.
The total content of glycols is preferably 0.01 to 10, more preferably 0.1 to 1, and still more preferably 0.55 to 0.60 in terms of mass ratio with respect to the content of component (A). It is. Within this range, the effect of improving the wettability with respect to the metal material can be sufficiently exhibited.
(G)耐腐食剤(金属不活化剤)
 本発明の水溶性金属加工油剤は、耐腐食性向上の観点から、耐腐食剤をさらに含んでもよい。
 耐腐食剤としては、例えば、ベンゾトリアゾール、イミダゾリン、ピリミジン誘導体、チアジアゾール、チアジアゾール、リン酸エステル等が挙げられる。
 リン酸エステルとしては、トリアルキルホスフェート、トリアルケニルホスフェート、トリシクロアルキルホスフェート、トリアリールホスフェート、トリシクロアルキルホスフェート、トリアラルキルホスフェート、アルキルエーテルリン酸エステル(例えば、ポリオキシエチレンアルキルエーテルリン酸エステル、ポリオキシエチレンアルキルフェニルエーテルリン酸エステル)等が挙げられる。
 これらのリン酸エステルにおいて、アルキル基としては、炭素数が1~18、好ましくは1~12の直鎖状、分岐状のアルキル基、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、各種ブチル基、各種ペンチル基、各種ヘキシル基、各種ヘプチル基、各種オクチル基、各種ノニル基、各種デシル基、各種ウンデシル基、各種ドデシル基、各種トリデシル基、各種テトラデシル基、各種ペンタデシル基、各種ヘキサデシル基、各種ヘプタデシル基、各種オクタデシル基が挙げられる。
 アルケニル基としては、炭素数が好ましくは2~18、より好ましくは2~12の直鎖状、分岐状のアルケニル基、例えば、ビニル基、アリル基、プロペニル基、イソプロペニル基、各種ブテニル基、各種ペンテニル基、各種ヘキセニル基、各種ヘプテニル基、各種オクテニル基、各種ノネニル基、各種デセニル基、各種ウンデセニル基、各種ドデセニル基、各種トリデセニル基、各種テトラデセニル基、各種ペンタデセニル基、各種ヘキサデセニル基、各種ヘプタデセニル基、各種オクタデセニル基が挙げられる。
 シクロアルキル基としては、炭素数が好ましくは3~18、より好ましくは6~12のシクロアルキル基、例えば、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、アダマンチル基、ビシクロヘキシル基、デカヒドロナフチル基等が挙げられる。
 アリール基としては、炭素数が好ましくは6~18、より好ましくは6~12のフェニル基、ナフチルフェニル基、ビフェニルイル基、ターフェニルイル基、ビフェニレニル基、ナフチル基、フェニルナフチル基、アセナフチレニル基、アントリル基、ベンゾアントリル基、アセアントリル基、フェナントリル基、ベンゾフェナントリル基、フェナレニル基、フルオレニル基、ジメチルフルオレニル基等が挙げられる。
 アラルキル基としては、炭素数が好ましくは7~18、より好ましくは7~12のアラルキル基、例えば、ベンジル基、トリル基、エチルフェニル基、フェネチル基、ジメチルフェニル基、トリメチルフェニル基、ナフチルメチル基等が挙げられる。
 これらの1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
 耐腐食剤の含有量の合計は、(A)成分の含有量に対して、質量比で0.01~0.3が好ましく、より好ましくは0.05~0.2、さらに好ましくは0.08~0.17である。この範囲であると、耐腐食性向上効果を十分に発揮できる。
(G) Corrosion-resistant agent (metal deactivator)
The water-soluble metalworking fluid of the present invention may further contain a corrosion-resistant agent from the viewpoint of improving the corrosion resistance.
Examples of the anti-corrosion agent include benzotriazole, imidazoline, pyrimidine derivatives, thiadiazole, thiadiazole, and phosphate esters.
Phosphate esters include trialkyl phosphates, trialkenyl phosphates, tricycloalkyl phosphates, triaryl phosphates, tricycloalkyl phosphates, triaralkyl phosphates, alkyl ether phosphates (e.g., polyoxyethylene alkyl ether phosphates, poly Oxyethylene alkylphenyl ether phosphate ester) and the like.
In these phosphate esters, the alkyl group is a linear or branched alkyl group having 1 to 18, preferably 1 to 12 carbon atoms, such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group. , Various butyl groups, various pentyl groups, various hexyl groups, various heptyl groups, various octyl groups, various nonyl groups, various decyl groups, various undecyl groups, various dodecyl groups, various tridecyl groups, various tetradecyl groups, various pentadecyl groups, various Examples include a hexadecyl group, various heptadecyl groups, and various octadecyl groups.
The alkenyl group is preferably a linear or branched alkenyl group having 2 to 18 carbon atoms, more preferably 2 to 12 carbon atoms, such as a vinyl group, an allyl group, a propenyl group, an isopropenyl group, various butenyl groups, Various pentenyl groups, various hexenyl groups, various heptenyl groups, various octenyl groups, various nonenyl groups, various decenyl groups, various undecenyl groups, various dodecenyl groups, various tridecenyl groups, various tetradecenyl groups, various pentadecenyl groups, various hexadecenyl groups, various heptadecenyl groups Groups and various octadecenyl groups.
The cycloalkyl group is preferably a cycloalkyl group having 3 to 18 carbon atoms, more preferably 6 to 12 carbon atoms, such as a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, an adamantyl group. Group, bicyclohexyl group, decahydronaphthyl group and the like.
The aryl group is preferably a phenyl group having 6 to 18 carbon atoms, more preferably 6 to 12 carbon atoms, more preferably a naphthylphenyl group, a biphenylyl group, a terphenylyl group, a biphenylenyl group, a naphthyl group, a phenylnaphthyl group, an acenaphthylenyl group, Anthryl group, benzoanthryl group, aceanthryl group, phenanthryl group, benzophenanthryl group, phenalenyl group, fluorenyl group, dimethylfluorenyl group and the like can be mentioned.
The aralkyl group is preferably an aralkyl group having 7 to 18 carbon atoms, more preferably 7 to 12 carbon atoms, such as benzyl group, tolyl group, ethylphenyl group, phenethyl group, dimethylphenyl group, trimethylphenyl group, naphthylmethyl group. Etc.
One of these may be used alone, or two or more may be used in combination.
The total content of the anti-corrosion agent is preferably 0.01 to 0.3, more preferably 0.05 to 0.2, and still more preferably 0.0 to 0.3 by mass with respect to the content of the component (A). 08 to 0.17. Within this range, the effect of improving corrosion resistance can be sufficiently exhibited.
(H)防腐剤(殺菌剤)
 本発明の水溶性金属加工油剤は、防腐性向上の観点から、防腐剤をさらに含んでもよい。
 防腐剤としては、例えば、5-クロロ-2-メチル-4-イソチアゾリン-3-オン、2-メチル-4-イソチアゾリン-3-オン、2-n-オクチル-4-イソチアゾリン-3-オン、1,2-ベンゾイソチアゾリン-オン等のイソチアゾロン系防腐剤、ヘキサヒドロ-1,3,5-トリス(2-ヒドロキシエチル)-s-トリアジン等のトリアジン系防腐剤、2-ピリジンチオールナトリウム-1-オキシド(ピリチオンナトリウム)、8-オキシキノリン等のピリジン・キノリン系防腐剤、ジメチルジチオカルバミン酸ナトリウム等のジチオカルバメート系防腐剤、2,2-ジブロモ-3-ニトリロプロピオンアミド、2-ブロモ-2-ニトロ-1,3-プロパンジオール、2,2-ジブロモ-2-ニトロエタノール、1,2-ジブロモ-2,4-ジシアノブタン等の有機臭素系防腐剤、p-ヒドロキシ安息香酸メチル、p-ヒドロキシ安息香酸エチル、ソルビン酸カリウム、デヒドロ酢酸ナトリウム、サリチル酸、ビス(2-ピリジルジチオー1-オキシド)亜鉛、およびビス(2-スルフィドピリジン-1-オラト)銅などが挙げられる。
 防腐剤の含有量の合計は、(A)成分の含有量に対して、質量比で0.001~1が好ましく、より好ましくは0.005~0.1、さらに好ましくは0.01~0.05である。この範囲であると、防腐性向上効果を十分に発揮できる。
(H) Preservative (bactericidal agent)
The water-soluble metalworking fluid of the present invention may further contain a preservative from the viewpoint of improving the preservability.
Examples of preservatives include 5-chloro-2-methyl-4-isothiazolin-3-one, 2-methyl-4-isothiazolin-3-one, 2-n-octyl-4-isothiazolin-3-one, , 2-benzoisothiazolin-one and other isothiazolone preservatives, hexahydro-1,3,5-tris (2-hydroxyethyl) -s-triazine and other triazine preservatives, 2-pyridinethiol sodium-1-oxide ( Pyrithione sodium), pyridine / quinoline preservatives such as 8-oxyquinoline, dithiocarbamate preservatives such as sodium dimethyldithiocarbamate, 2,2-dibromo-3-nitrilopropionamide, 2-bromo-2-nitro-1 , 3-propanediol, 2,2-dibromo-2-nitroethanol, 1,2-dibro Organic bromine preservatives such as -2,4-dicyanobutane, methyl p-hydroxybenzoate, ethyl p-hydroxybenzoate, potassium sorbate, sodium dehydroacetate, salicylic acid, bis (2-pyridyldithio-1-oxide) zinc, And bis (2-sulfidepyridine-1-olato) copper.
The total content of the preservatives is preferably 0.001 to 1, more preferably 0.005 to 0.1, and still more preferably 0.01 to 0 in terms of mass ratio with respect to the content of component (A). .05. Within this range, the effect of improving antiseptic properties can be sufficiently exhibited.
 本発明の水溶性金属加工油剤は、本発明の目的を阻害しない範囲でさらに他の成分を含むことができる。例えば、極圧剤、油性剤、消泡剤、界面活性剤、酸化防止剤等が挙げられる。 The water-soluble metalworking fluid of the present invention can further contain other components as long as the object of the present invention is not impaired. For example, extreme pressure agents, oily agents, antifoaming agents, surfactants, antioxidants and the like can be mentioned.
 極圧剤としては、硫黄系極圧剤、リン系極圧剤、硫黄および金属を含む極圧剤、リンおよび金属を含む極圧剤が挙げられる。これらの極圧剤は1種を単独でまたは2種以上組み合わせて用いることができる。極圧剤としては、分子中に硫黄原子やリン原子を含み、耐荷重性や耐摩耗性を発揮しうるものであればよい。分子中に硫黄を含む極圧剤としては、例えば、硫化油脂、硫化脂肪酸、硫化エステル、硫化オレフィン、ジヒドロカルビルポリサルファイド、チアジアゾール化合物、アルキルチオカルバモイル化合物、トリアジン化合物、チオテルペン化合物、ジアルキルチオジプロピオネート化合物などを挙げることができる。これらの極圧剤の配合量は、配合効果の点から、最終的な希釈液(クーラント)基準で、0.05質量%以上0.5質量%以下程度となるように原液である水溶性金属加工油剤に配合される。 Examples of extreme pressure agents include sulfur-based extreme pressure agents, phosphorus-based extreme pressure agents, extreme pressure agents containing sulfur and metal, and extreme pressure agents containing phosphorus and metal. These extreme pressure agents can be used alone or in combination of two or more. Any extreme pressure agent may be used as long as it contains a sulfur atom or a phosphorus atom in the molecule and can exhibit load resistance and wear resistance. Examples of extreme pressure agents containing sulfur in the molecule include sulfurized fats and oils, sulfurized fatty acids, sulfurized esters, sulfurized olefins, dihydrocarbyl polysulfides, thiadiazole compounds, alkylthiocarbamoyl compounds, triazine compounds, thioterpene compounds, dialkylthiodipropionate compounds, etc. Can be mentioned. From the standpoint of blending effect, the amount of these extreme pressure agents is from 0.05% by mass to 0.5% by mass based on the final diluent (coolant). Blended with processing oil.
  油性剤としては、脂肪族アルコールおよび脂肪酸金属塩などの脂肪族化合物、ポリオールエステル、ソルビタンエステル、およびグリセライドなどのエステル化合物を挙げることができる。これらの油性剤の配合量は、配合効果の点から、クーラント基準で、0.2質量%以上2質量%以下程度となるように原液である水溶性金属加工油剤に配合される。 Examples of the oleaginous agent include aliphatic compounds such as aliphatic alcohols and fatty acid metal salts, and ester compounds such as polyol esters, sorbitan esters, and glycerides. From the viewpoint of the blending effect, the blending amount of these oil-based agents is blended with the water-soluble metalworking fluid as a stock solution so as to be about 0.2% by mass or more and 2% by mass or less on the basis of the coolant.
 消泡剤としては、メチルシリコーン油、フルオロシリコーン油、ポリアクリレートなどを挙げることができる。これらの消泡剤の配合量は、配合効果の点から、クーラント基準で、0.004質量%以上0.08質量%以下程度となるように原液である水溶性金属加工油剤に配合される。 Examples of antifoaming agents include methyl silicone oil, fluorosilicone oil, and polyacrylate. The blending amount of these antifoaming agents is blended with the water-soluble metalworking fluid as a stock solution so that the blending amount is about 0.004 mass% or more and 0.08 mass% or less on the basis of the blending effect.
 界面活性剤としては、アニオン性界面活性剤、カチオン性界面活性剤、非イオン性界面活性剤、及び両性界面活性剤などが挙げられる。アニオン性界面活性剤としては、アルキルベンゼンスルホン酸塩、アルファオレフィンスルホン酸塩等がある。カチオン性界面活性剤としては、アルキルトリメチルアンモニウム塩、ジアルキルジメチルアンモニウム塩、アルキルジメチルベンジルアンモニウム塩などの四級アンモニウム塩等がある。非イオン性界面活性剤としては、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテルなどのエーテルや、ソルビタン脂肪酸エステル、ポリオキシエチレンソルビタン脂肪酸エステル、ポリオキシエチレン脂肪酸エステルなどのエステル、脂肪酸アルカノールアミドのようなアミドが挙げられる。両性界面活性剤としては、ベタイン系としてアルキルベタインなどが挙げられる。これらの界面活性剤の配合量は、配合効果の点から、クーラント基準で、5質量%~40質量%程度となるように原液である水溶性金属加工油剤に配合される。 Examples of the surfactant include an anionic surfactant, a cationic surfactant, a nonionic surfactant, and an amphoteric surfactant. Examples of the anionic surfactant include alkylbenzene sulfonate and alpha olefin sulfonate. Examples of the cationic surfactant include quaternary ammonium salts such as alkyltrimethylammonium salts, dialkyldimethylammonium salts, and alkyldimethylbenzylammonium salts. Nonionic surfactants include ethers such as polyoxyethylene alkyl ethers and polyoxyethylene alkylphenyl ethers, esters such as sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, polyoxyethylene fatty acid esters, and fatty acid alkanolamides. Such amides. Examples of amphoteric surfactants include alkyl betaines as betaines. From the viewpoint of the blending effect, the amount of these surfactants is blended with the water-soluble metalworking fluid that is the stock solution so as to be about 5% by mass to 40% by mass based on the coolant.
 酸化防止剤としては、アルキル化ジフェニルアミン、フェニル-α-ナフチルアミン、アルキル化フェニル-α-ナフチルアミン等のアミン系酸化防止剤、2、6-ジ-t-ブチルフェノール、4、4’-メチレンビス(2、6-ジ-t-ブチルフェノール)、イソオクチル-3-(3、5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート、n-オクタデシル-3-(3、5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート、2,6-ジtert-ブチル-p-クレゾール等のフェノール系酸化防止剤、ジラウリル-3、3’-チオジプロピオネイト等の硫黄系酸化防止剤、ホスファイト等のリン系酸化防止剤、さらにモリブデン系酸化防止剤が挙げられる。これらの酸化防止剤の配合量は、配合効果の点から、クーラント基準で、0.1質量%~1質量%程度となるように原液である水溶性金属加工油剤に配合される。 Antioxidants include amine-based antioxidants such as alkylated diphenylamine, phenyl-α-naphthylamine, alkylated phenyl-α-naphthylamine, 2,6-di-t-butylphenol, 4,4′-methylenebis (2, 6-di-t-butylphenol), isooctyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate, n-octadecyl-3- (3,5-di-t-butyl-4- Hydroxyphenyl) propionate, phenolic antioxidants such as 2,6-ditert-butyl-p-cresol, sulfur antioxidants such as dilauryl-3,3'-thiodipropionate, phosphorus systems such as phosphite Examples of the antioxidant include molybdenum-based antioxidants. The blending amount of these antioxidants is blended with the water-soluble metalworking fluid as a stock solution so that the blending amount is about 0.1% by mass to 1% by mass on the basis of the coolant.
 これらの成分は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 These components may be used alone or in combination of two or more.
  本発明の水溶性金属加工油剤(原液)は、その使用目的に応じて適当な濃度になるよう適宜水に希釈して水溶性金属加工液(クーラント)として使用することができる。なお、本発明の水溶性金属加工油剤(原液)は、通常、水で2~300倍(容量比)、好ましくは5~200倍、より好ましくは10~100倍に希釈され、水溶性金属加工液として使用される。 水溶 The water-soluble metalworking fluid (stock solution) of the present invention can be used as a water-soluble metalworking fluid (coolant) by appropriately diluting it with water so as to have an appropriate concentration according to the intended use. The water-soluble metalworking fluid (stock solution) of the present invention is usually diluted 2 to 300 times (volume ratio) with water, preferably 5 to 200 times, more preferably 10 to 100 times. Used as a liquid.
 本発明の好ましい態様によれば、本発明の水溶性金属加工油剤は、加工性(低摩擦係数)、耐腐敗性、アルミニウム変色防止性、濡れ性、銅変色防止性、および濡れ性に優れているため、金属材料、特にアルミニウムの塑性加工に好適に用いることができる。 According to a preferred embodiment of the present invention, the water-soluble metalworking fluid of the present invention is excellent in processability (low friction coefficient), anti-corrosion, aluminum discoloration prevention, wettability, copper discoloration prevention, and wettability. Therefore, it can be suitably used for plastic working of metal materials, particularly aluminum.
 なお、本発明の水溶性金属加工油剤においては、所望の加工性が得られやすいことから、成分(A)、(B)、(C)および(D)の含有量の合計は、水溶性金属加工油剤の全量基準で、60~100質量%であることが好ましく、より好ましくは70~100質量%、さらに好ましくは75~100質量%、特に好ましくは80~100質量%である。
 また、成分(A)、(B)、(C)、(D)、(E)、(F)、(G)および(H)の含有量の合計は、水溶性金属加工油剤の全量基準で、80~100質量%であることが好ましく、より好ましくは85~100質量%、さらに好ましくは90~100質量%、特に好ましくは95~100質量%である。
In the water-soluble metalworking fluid of the present invention, since desired processability is easily obtained, the total content of components (A), (B), (C) and (D) is the water-soluble metal. The total amount of processing oil is preferably 60 to 100% by mass, more preferably 70 to 100% by mass, still more preferably 75 to 100% by mass, and particularly preferably 80 to 100% by mass.
The total content of components (A), (B), (C), (D), (E), (F), (G) and (H) is based on the total amount of the water-soluble metalworking fluid. 80 to 100% by mass, more preferably 85 to 100% by mass, still more preferably 90 to 100% by mass, and particularly preferably 95 to 100% by mass.
2.水溶性金属加工油剤の製造方法
 本発明の水溶性金属加工油剤は、
(A)炭素数8~18のカルボン酸;
(B)多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールからなる群から選ばれる少なくとも1種;
(C)トリアルカノールアミンおよびシクロヘキシルジアルカノールアミンを含むアミン化合物;および
(D)水
を混合することで製造することができる。
 また、任意に、
(E)酸性リン酸エステルおよび亜リン酸エステルからなる群から選ばれる少なくとも1種;
(F)グリコール類; 
(G)耐腐食剤;および 
(H)防腐剤
をさらに混合してもよい。
 これらの成分および含有量については、前記「1.水溶性金属加工油剤」において述べたとおりである。また、前述したその他の成分をさらに混合してもよい。
 これらの成分を混合することで、本発明の水溶性金属加工油剤を製造することができる。
2. Manufacturing method of water-soluble metalworking fluid The water-soluble metalworking fluid of the present invention is
(A) a carboxylic acid having 8 to 18 carbon atoms;
(B) at least one selected from the group consisting of alkylene oxide adducts of polyhydric alcohols, polymerized fatty acids and polyalkylene glycols;
(C) An amine compound containing a trialkanolamine and a cyclohexyl dialkanolamine; and (D) It can be produced by mixing water.
Optionally,
(E) at least one selected from the group consisting of acidic phosphates and phosphites;
(F) glycols;
(G) a corrosion-resistant agent; and
(H) An antiseptic may be further mixed.
These components and contents are as described in the above-mentioned “1. Water-soluble metalworking fluid”. Moreover, you may further mix the other component mentioned above.
By mixing these components, the water-soluble metalworking fluid of the present invention can be produced.
3.水溶性金属加工液
 本発明の水溶性金属加工液は、前記した水溶性金属加工油剤と、水溶性金属加工油剤に対し容量比で2~300倍の水とを含む。水の量は、水溶性金属加工油に対し容量比で5~200倍が好ましく、10~100倍がより好ましい。
 本発明の水溶性金属加工液において、(A)炭素数8~18のカルボン酸の含有量は、濡れ性向上の観点から、水溶性金属加工液の全量基準で、0.005~15質量%の範囲が好ましく、より好ましくは0.05~10質量%、さらに好ましくは0.1~5質量%である。
3. Water-soluble metal working fluid The water-soluble metal working fluid of the present invention contains the aforementioned water-soluble metal working fluid and water having a volume ratio of 2 to 300 times that of the water-soluble metal working fluid. The amount of water is preferably 5 to 200 times, more preferably 10 to 100 times, by volume ratio with respect to the water-soluble metalworking oil.
In the water-soluble metal working fluid of the present invention, the content of (A) the carboxylic acid having 8 to 18 carbon atoms is 0.005 to 15% by mass based on the total amount of the water-soluble metal working fluid from the viewpoint of improving wettability. The range is preferably 0.05 to 10% by mass, more preferably 0.1 to 5% by mass.
 本発明の水溶性金属加工油剤を水で希釈してなる水溶性金属加工液は、打抜き加工、切削加工、研削加工をはじめ、研磨、絞り、抽伸、圧延等の各種の金属加工分野に好適に利用することができる。 The water-soluble metal working fluid obtained by diluting the water-soluble metal working fluid of the present invention with water is suitable for various metal working fields such as punching, cutting, grinding, polishing, drawing, drawing, rolling, etc. Can be used.
 本発明の好ましい態様によれば、本発明の水溶性金属加工油液は、希釈濃度によらず、濡れ性に優れているため、アルミフィン材のような柔らかいアルミニウム板はもちろん、銅板や炭素鋼などの硬い鉄板(S45C薄板等)に対しても好適である。特に、本発明の水溶性金属加工油剤は、アルミフィン材等のアルミニウムの加工に好適である。 According to a preferred embodiment of the present invention, the water-soluble metalworking fluid of the present invention is excellent in wettability regardless of dilution concentration, so that not only a soft aluminum plate such as an aluminum fin material, but also a copper plate or carbon steel is used. It is also suitable for hard iron plates such as S45C thin plate. In particular, the water-soluble metalworking fluid of the present invention is suitable for processing aluminum such as an aluminum fin material.
4.金属加工方法
  本発明の金属加工方法は、水溶性金属加工油剤(原液)、または水溶性金属加工油剤が水で希釈された水溶性金属加工液を用いて、金属からなる被加工材を加工する金属加工方法である。
 金属加工の種類としては、切削加工、研削加工、打抜き加工、研磨、絞り加工、抽伸加工、圧延加工等が挙げられ、各種の金属加工分野に好適に利用することができる。被加工材としての金属には、単一の金属元素からなる純金属と、複数の金属元素或いは金属元素と非金属元素からなる金属様のものを含む。本発明の金属加工方法は、特にアルミフィン材等のアルミニウムの塑性加工に好適である。
4). Metal Processing Method The metal processing method of the present invention processes a workpiece made of metal using a water-soluble metal processing fluid (raw solution) or a water-soluble metal processing fluid obtained by diluting a water-soluble metal processing fluid with water. It is a metal processing method.
Examples of the type of metal processing include cutting, grinding, punching, polishing, drawing, drawing, rolling, and the like, and can be suitably used in various metal processing fields. The metal as the workpiece includes a pure metal composed of a single metal element and a metal-like material composed of a plurality of metal elements or a metal element and a non-metal element. The metal working method of the present invention is particularly suitable for plastic working of aluminum such as an aluminum fin material.
 以下、実施例により本発明をさらに詳細に説明するが、本発明はこれらの実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.
  表1に示す組成を用いて、水溶性金属加工油剤(原液)を調製し、以下の評価を行った。結果を表1に示す。 A water-soluble metalworking fluid (stock solution) was prepared using the composition shown in Table 1, and the following evaluation was performed. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
 表中の成分は以下のとおりである。
[(A)成分]
 ・炭素数8~18のカルボン酸1: ドデカン二酸
 ・炭素数8~18のカルボン酸2: ラウリン酸
 ・炭素数8~18のカルボン酸3: デカン二酸(セバシン酸)
 ・炭素数8~18のカルボン酸4: ネオデカン酸
[(B)成分]」
 ・(B-1)多価アルコールのアルキレンオキサイド付加物1: ペンタエリスリトールポリオキシエチレンエーテル、日本乳化剤性「PNT-40」
 ・(B-2)重合脂肪酸1: リシノレイン酸6量体(ヒマシ油脂肪酸重縮合物):酸価31.6、水酸基価9.4mgKOH/g、重量平均分子量2000
 なお、重合脂肪酸の酸価は、JIS  K2501:2003に基づいて測定される数値であり、水酸基価は、JIS  K0070:1992に基づいて測定される数値である。
 ・(B-3)ポリアルキレングリコール1: MeO(PO)a((EO)b/(PO)c)(PO)dH,a/b/c/d=292/800/614/580、ランダムリバース型、EO/PO=35/65、重量平均分子量2286
[(C)成分]
 ・トリアルカノールアミン1:トリエタノールアミン
 ・シクロヘキシルジアルカノールアミン1: N-シクロヘキシルジエタノールアミン
[(D)成分]
 ・水: 水道水
[(E)成分]」
 ・酸性リン酸エステル1: オレイルアシッドホスフェート、リン含有量6.3%、酸価188mgKOH/g
[(F)成分]
 ・グリコール類1: エトキシ化2,4,7,9-テトラメチル-5-デシン-4,7-ジオール
 ・グリコール類2: エトキシ化2,4,7,9-テトラメチル-5-デシン-4,7-ジオールのEO付加物: HLB4のものと8のものを混合して使用
 なお、「HLB値」は、グリフィン法により算出されるHLB(Hydrophilic-Lipophilic Balance)の値を意味する。
[(G)成分]
 ・耐腐食剤1: 1,2,3-ベンゾトリアゾール
 ・耐腐食剤2: リン酸エステル(ポリオキシエチレンアルキル(12~15)エーテルリン酸エステル、アルキル部分の炭素数12~15)
[(H)成分]
 ・防腐剤1: 1,2-ベンゾイソチアゾリン-3-オン
 ・防腐剤2: ピリチオンナトリウム
[他の成分]
 ・酸化防止剤1: 2,6-ジ-tert-ブチル-p-クレゾール
 ・消泡剤1: シリコーン系消泡剤(ポリオルガノシロキサン)
The components in the table are as follows.
[(A) component]
C8-18 carboxylic acid 1: dodecanedioic acid C8-18 carboxylic acid 2: lauric acid C8-18 carboxylic acid 3: decanedioic acid (sebacic acid)
-C8-18 carboxylic acid 4: neodecanoic acid [component (B)]
(B-1) Alkylene oxide adduct of polyhydric alcohol 1: pentaerythritol polyoxyethylene ether, Japanese emulsifier “PNT-40”
(B-2) Polymerized fatty acid 1: Risinoleic acid hexamer (castor oil fatty acid polycondensate): acid value 31.6, hydroxyl value 9.4 mgKOH / g, weight average molecular weight 2000
The acid value of the polymerized fatty acid is a numerical value measured based on JIS K2501: 2003, and the hydroxyl value is a numerical value measured based on JIS K0070: 1992.
(B-3) Polyalkylene glycol 1: MeO (PO) a ((EO) b / (PO) c) (PO) dH, a / b / c / d = 292/800/614/580, random reverse Type, EO / PO = 35/65, weight average molecular weight 2286
[Component (C)]
• Trialkanolamine 1: Triethanolamine • Cyclohexyldialkanolamine 1: N-cyclohexyldiethanolamine [component (D)]
・ Water: Tap water [component (E)]
Acidic phosphate ester 1: oleyl acid phosphate, phosphorus content 6.3%, acid value 188 mg KOH / g
[(F) component]
Glycols 1: Ethoxylated 2,4,7,9-tetramethyl-5-decyne-4,7-diol Glycols 2: Ethoxylated 2,4,7,9-tetramethyl-5-decyne-4 , 7-diol EO adduct: HLB4 and 8 are mixed and used. "HLB value" means a value of HLB (Hydrophilic-Lipophilic Balance) calculated by the Griffin method.
[(G) component]
-Corrosion-resistant agent 1: 1,2,3-benzotriazole-Corrosion-resistant agent 2: Phosphoric acid ester (polyoxyethylene alkyl (12-15) ether phosphate ester, alkyl having 12 to 15 carbon atoms)
[(H) component]
Preservative 1: 1,2-benzisothiazolin-3-one Preservative 2: Sodium pyrithione [other ingredients]
Antioxidant 1: 2,6-di-tert-butyl-p-cresol Antifoam 1: Silicone antifoam (polyorganosiloxane)
 以下の方法で、原液安定性、防錆性、耐腐敗性、アルミニウム変色性、濡れ性、銅変色性および加工性を評価した。 The stock solution stability, rust resistance, rot resistance, aluminum discoloration, wettability, copper discoloration and workability were evaluated by the following methods.
(1)原液安定性
 ビーカー内に原液の各成分を入れ、スターラーで攪拌しながら混合させ均一な溶液とした。溶液を一晩静置した後、ビーカー中の溶液の様子を目視で観察し、下記の判定基準で原液安定性を評価した。
  A:溶解している
  B:分散している(曇りがある)
  C:固まっている
(1) Stock solution stability Each component of the stock solution was placed in a beaker and mixed with stirring with a stirrer to obtain a uniform solution. After allowing the solution to stand overnight, the state of the solution in the beaker was visually observed, and the stock solution stability was evaluated according to the following criteria.
A: dissolved B: dispersed (has cloudy)
C: solidified
(2)防錆性(DIN)
 DIN51360-02Aに準拠して防錆性試験(鋳物切粉試験)を行った。具体的には、以下のとおりである。
  シャーレ上のφ70mmのろ紙(5種C)上に鋳物切粉(FC-250を乾式切削して得た鋳鉄切粉)2gを切粉同士が重ならないように乗せ、評価希釈液2mL(水道水で希釈)で浸し、蓋をする。室温で2時間静置し、ろ紙に転写された錆の有無を5段階の錆程度(0,1,2,3,4)で判定する。この鋳物切粉試験は評価希釈液の濃度毎に行うが、希釈液の濃度が薄くなれば錆程度が悪化し、希釈液の濃度が濃くなれば錆程度が良好になる。そこで、希釈液の濃度毎に上述の試験を行い、錆がでない(錆程度=0)になる最小濃度を防錆限界(質量%)と定義し、試料の防錆性を表現する指標とする。すなわち、原液をイオン交換水で希釈したときの、原液の希釈液に対する割合で防錆限界を表す。表1において、「DIN×10」は、原液をイオン交換水で10倍希釈したときの防錆限界を表す。同様に「DIN×20」、[DIN×30]、[DIN×50]、[DIN×80]および[DIN×100]も原液を各希釈率で希釈したときの防錆限界を表す。
(2) Rust prevention (DIN)
A rust prevention test (casting chip test) was performed in accordance with DIN 51360-02A. Specifically, it is as follows.
Place 2 g of cast chips (cast iron chips obtained by dry cutting FC-250) on a filter paper (type 5 C) of φ70 mm on a petri dish so that the chips do not overlap with each other. Dilute with a) and cover. The sample is allowed to stand at room temperature for 2 hours, and the presence or absence of rust transferred to the filter paper is determined by five levels of rust (0, 1, 2, 3, 4). This casting chip test is performed for each concentration of the evaluation diluent, but the rust level is worsened when the concentration of the diluent is reduced, and the rust level is improved when the concentration of the diluent is increased. Therefore, the above test is performed for each concentration of the diluent, and the minimum concentration at which rust does not occur (rust level = 0) is defined as the rust prevention limit (mass%), which is an index for expressing the rust prevention property of the sample. . That is, the rust prevention limit is expressed by the ratio of the stock solution to the diluted solution when the stock solution is diluted with ion-exchanged water. In Table 1, “DIN × 10” represents the rust prevention limit when the stock solution is diluted 10 times with ion-exchanged water. Similarly, “DIN × 20”, [DIN × 30], [DIN × 50], [DIN × 80] and [DIN × 100] also represent the rust prevention limit when the stock solution is diluted at each dilution rate.
(3)耐腐敗性
 水溶性金属加工油剤を水で2容量%に希釈した試料100mlに、下記に示す腐敗液Aを5ml、腐敗液Bを0.5ml添加し、30℃、150rpmで7日間振とう培養を行い、生菌数を測定した。7日目に生菌数を測定後、腐敗液Aを2.5ml,腐敗液Bを0.25ml添加しさらに7日間振とう培養を行ない、生菌数を測定した。腐敗試験の条件、生菌数の測定方法は、下記のようにして行った。
<腐敗試験条件>
 培養条件:FC200ドライ切粉を3g添加し、30℃で、150rpmで振とうした。
 腐敗液A:腐敗劣化した水溶性加工油剤に日本製薬製SCD培地「ダイゴ」を加え72時間エアレーションして活性化させたもの
腐敗液B:腐敗劣化した水溶性加工油剤に日本製薬製ポテトデキストロース寒天培地「ダイゴ」を加え72時間エアレーションして活性化させたもの
<生菌数の測定方法>
 1ml中の菌数または菌による汚染度合いを三愛石油株式会社製「サンアイバイオチェッカー」により測定し、下記の生菌数の表示基準に基づいて表示した。また、14日経過後の生菌数について、下記の耐腐敗性の評価基準に基づいて、耐腐敗性の評価をした。
<耐腐敗性の評点>
  A:一般細菌が未検出~10個/mL、カビ・酵母・嫌気性菌が未検出
  B:一般細菌が10個/mL以上、カビ・酵母・嫌気性菌が未検出
  C:一般細菌が10個/mL以上、カビ・酵母・嫌気性菌が検出
(3) Corrosion resistance To 100 ml of a sample obtained by diluting a water-soluble metalworking fluid to 2% by volume with water, 5 ml of the spoilage liquid A shown below and 0.5 ml of the spoilage liquid B are added, and 30 days at 30 ° C. and 150 rpm. After shaking culture, the number of viable bacteria was measured. On the 7th day, the number of viable bacteria was measured, 2.5 ml of rot solution A and 0.25 ml of rot solution B were added, and further cultured with shaking for 7 days to measure the number of viable bacteria. The conditions for the spoilage test and the method for measuring the number of viable bacteria were as follows.
<Rotation test conditions>
Culture conditions: 3 g of FC200 dry chips were added and shaken at 30 ° C. and 150 rpm.
Septic solution A: SDG medium “Digo” made by Nippon Pharmaceutical Co., Ltd. was added to a rot-degraded water-soluble processing oil and activated by aeration for 72 hours. Septic solution B: Septic-degraded water-soluble processing oil was made by Nippon Pharmaceutical potato dextrose agar. Activated by adding a medium “DAIGO” and aerated for 72 hours <Measurement method of viable cell count>
The number of bacteria in 1 ml or the degree of contamination by bacteria was measured by “San-ai Bio Checker” manufactured by Sanai Oil Co., Ltd. and displayed based on the following display standard for the number of viable bacteria. Further, the spoilage resistance was evaluated based on the following evaluation standards for spoilage resistance with respect to the number of viable bacteria after 14 days.
<Scoring resistance score>
A: General bacteria undetected to 10 3 cells / mL, mold, yeast, anaerobic bacteria undetected B: General bacteria 10 4 cells / mL or more, undetected molds, yeasts, Anaerobic Bacteria C: General bacteria There 10 4 cells / mL or more, mold, yeast, anaerobic bacteria detected
(4)アルミニウム変色性
 以下に示す2種類のテストピースを準備した。
   JIS A6061(アルミ合金):75×25×1mm
   JIS ADC12(アルミ合金):81×19×11mm
 次に、各テストピースの両面を紙やすり(C320番)で均一に磨いたのち、磨いたテストピースの粉を拭き取る。次いで、ビーカーに磨いたテストピースを入れ、アセトンを該テストピースが浸るぐらいまで入れて、超音波洗浄機[アズワン社製、機種名「USD-2R」]で10分間洗浄したのち、各テストピースが重ならないようにカゴに入れて乾燥させる。
 次に、100mL蓋付きサンプルびんに、試料液(原液をイオン交換水で20倍に希釈したもの(5%希釈液))を入れ、磨いたテストピース全体に該洗浄液が浸るように被検洗浄液で満たし、蓋をして60℃の恒温槽に2時間静置する。その後テストピースを取り出し、水道水で洗ったのち、水分を拭き取り乾燥させる。
 このようにして得られた各テストピースについて、外観の変色具合を目視観察して、下記の判定基準でアルミニウム変色性(変色防止性)を評価した。
  A:浸漬面に変色なし
  B:浸漬面の50%未満が変色
  C:浸漬面の50%以上が変色
 なお、評価結果は、A6061とADC12による各々の変色性をAA、DDのように並べて示した。また、浸漬試験後の水溶液の外観についても目視観察し、白濁や沈殿の有無を確認した。
(4) Aluminum discoloration The following two types of test pieces were prepared.
JIS A6061 (aluminum alloy): 75 x 25 x 1 mm
JIS ADC12 (aluminum alloy): 81 x 19 x 11 mm
Next, both surfaces of each test piece are uniformly polished with a sandpaper (C320), and then the powder of the polished test piece is wiped off. Next, put a polished test piece in a beaker, put acetone until the test piece is immersed, and wash it with an ultrasonic cleaner [manufactured by ASONE, model name “USD-2R”] for 10 minutes. Put them in a basket so that they don't overlap.
Next, put the sample solution (diluted stock solution 20 times with ion-exchanged water (5% diluted solution)) into a sample bottle with a 100 mL lid, and test cleaning solution so that the cleaning solution is immersed in the entire polished test piece. And cover with a 60 ° C. constant temperature bath for 2 hours. Thereafter, the test piece is taken out and washed with tap water, and then the moisture is wiped off and dried.
About each test piece obtained in this way, the discoloration of the appearance was visually observed, and aluminum discoloration (discoloration prevention) was evaluated according to the following criteria.
A: No color change on the immersion surface B: Less than 50% of the immersion surface is discolored C: 50% or more of the immersion surface is discolored Note that the evaluation results indicate the respective color change properties of A6061 and ADC12 as AA and DD. It was. Further, the appearance of the aqueous solution after the immersion test was also visually observed to confirm the presence or absence of white turbidity and precipitation.
(5)濡れ性
 協和界面科学株式会社製「DM500」接触角計を用いて、アルミフィン(ベア材)表面でのイオン交換水の接触角を測定した。下記の判定基準で濡れ性を評価した。
  A:接触角40°以下
  B:接触角40~60°
  C:接触角60°以上
(5) Wettability Using a “DM500” contact angle meter manufactured by Kyowa Interface Science Co., Ltd., the contact angle of ion-exchanged water on the aluminum fin (bare material) surface was measured. The wettability was evaluated according to the following criteria.
A: Contact angle 40 ° or less B: Contact angle 40-60 °
C: Contact angle 60 ° or more
(6)銅変色性(銅板腐食試験)
 JIS  K  2513:2000に準じて銅板腐食試験を行い、下記の判定基準で耐腐敗性を評価した。
  A:銅板に変色が認められない
  C:銅板に変色が認められる
(6) Copper discoloration (copper plate corrosion test)
A copper plate corrosion test was conducted according to JIS K 2513: 2000, and the rot resistance was evaluated according to the following criteria.
A: Discoloration is not recognized on the copper plate C: Discoloration is recognized on the copper plate
(7)加工性(摩擦係数)
 原液をイオン交換水で50倍(容量比)に希釈した後、試験片に塗布して、下記に示す往復動摩擦試験により動摩擦係数(μ)を求めた。なお、参考例として、イオン交換水だけを用いた試験も行った。
(7) Workability (friction coefficient)
The stock solution was diluted 50 times (volume ratio) with ion-exchanged water, then applied to the test piece, and the dynamic friction coefficient (μ) was determined by the reciprocating friction test shown below. As a reference example, a test using only ion-exchanged water was also performed.
<往復動摩擦試験>
 試験機  :往復動摩擦試験機(株式会社オリエンテック社製)
 試験片  :熱交換器用プレコートアルミニウムフィン材
      (表面に親水性膜としてポリエチレングリコールが塗布)
 試験条件:
  液温:70℃
  荷重:3kgf(29N)
  摺動速度:20mm/s
  振幅:50mm
 この条件で、摺動1回目の最も高い摩擦係数を読み取った。なお、摩擦係数は、実施例および比較例とも各々3枚の試験片について測定したときの平均の値である。
<Reciprocating friction test>
Test machine: Reciprocating friction tester (Orientec Co., Ltd.)
Test piece: Pre-coated aluminum fin material for heat exchanger (Polyethylene glycol is applied to the surface as a hydrophilic film)
Test conditions:
Liquid temperature: 70 ° C
Load: 3kgf (29N)
Sliding speed: 20mm / s
Amplitude: 50 mm
Under this condition, the highest friction coefficient at the first sliding was read. In addition, a friction coefficient is an average value when it measures about the test piece of 3 sheets each in an Example and a comparative example.
 各評価結果を表1に示した。
 表1に示したとおり、本発明の水溶性金属加工油剤は、原液安定性、防錆性、耐腐敗性、アルミニウム変色性、濡れ性、銅変色性および加工性の点で良好な結果が得られた(実施例1~7)。特に、(B)成分として、多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールの組み合わせを用いた場合に加工性(低摩擦係数)、原液安定性、防錆性、耐腐敗性、アルミニウム変色性、濡れ性および銅変色性が優れていた(実施例3)。
 一方、(C)成分のアミン化合物の組み合わせを欠く場合は加工性が低下し、防錆性、耐腐敗性、アルミニウム変色性、濡れ性および銅変色性の点でも所望の効果が得られない場合があった(比較例1~4)。
The evaluation results are shown in Table 1.
As shown in Table 1, the water-soluble metalworking fluid of the present invention gives good results in terms of stock solution stability, rust prevention, anti-corrosion, aluminum discoloration, wettability, copper discoloration and workability. (Examples 1 to 7). In particular, as the component (B), when a combination of an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid and a polyalkylene glycol is used, processability (low friction coefficient), stock solution stability, rust resistance, rot resistance, Aluminum discoloration, wettability and copper discoloration were excellent (Example 3).
On the other hand, when the combination of the component (C) amine compound is lacking, the workability is lowered, and the desired effect cannot be obtained in terms of rust prevention, anti-corrosion, aluminum discoloration, wettability and copper discoloration. (Comparative Examples 1 to 4).
 本発明の水溶性金属加工油剤および水溶性金属加工液は、金属材料、特にアルミフィン材等のアルミニウムの塑性加工に好適に用いることができる。
 
The water-soluble metal working fluid and the water-soluble metal working fluid of the present invention can be suitably used for plastic working of metal materials, particularly aluminum such as aluminum fin materials.

Claims (16)

  1. (A)炭素数8~18のカルボン酸;
    (B)多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールからなる群から選ばれる少なくとも1種;
    (C)トリアルカノールアミンおよびシクロヘキシルジアルカノールアミンを含むアミン化合物;および
    (D)水
    を含む水溶性金属加工油剤。
    (A) a carboxylic acid having 8 to 18 carbon atoms;
    (B) at least one selected from the group consisting of alkylene oxide adducts of polyhydric alcohols, polymerized fatty acids and polyalkylene glycols;
    (C) an amine compound containing trialkanolamine and cyclohexyl dialkanolamine; and (D) a water-soluble metalworking fluid containing water.
  2.  前記(B)成分の含有量の合計が、前記(A)成分の含有量に対して、質量比で0.1~20である、請求項1に記載の水溶性金属加工油剤。 The water-soluble metalworking fluid according to claim 1, wherein the total content of the component (B) is 0.1 to 20 by mass ratio with respect to the content of the component (A).
  3.  前記(C)成分の含有量の合計が、前記(A)成分の含有量に対して、質量比で1~3である、請求項1または2に記載の水溶性金属加工油剤。 The water-soluble metalworking fluid according to claim 1 or 2, wherein the total content of the component (C) is 1 to 3 in terms of mass ratio with respect to the content of the component (A).
  4.  前記(D)成分の含有量が、前記水溶性金属加工油剤の全量基準で、20~50質量%である、請求項1から3のいずれか一項に記載の水溶性金属加工油剤。 The water-soluble metalworking fluid according to any one of claims 1 to 3, wherein the content of the component (D) is 20 to 50% by mass based on the total amount of the water-soluble metalworking fluid.
  5.  前記(B)成分が、多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールを含む、請求項1から4のいずれか一項に記載の水溶性金属加工油剤。 The water-soluble metalworking fluid according to any one of claims 1 to 4, wherein the component (B) contains an alkylene oxide adduct of a polyhydric alcohol, a polymerized fatty acid, and a polyalkylene glycol.
  6. (E)酸性リン酸エステルおよび亜リン酸エステルからなる群から選ばれる少なくとも1種をさらに含む、請求項1から5のいずれか一項に記載の水溶性金属加工油剤。 (E) The water-soluble metalworking fluid according to any one of claims 1 to 5, further comprising at least one selected from the group consisting of acidic phosphates and phosphites.
  7.  前記(E)成分の含有量の合計が、前記(A)成分の含有量に対して、質量比で0.1~10である、請求項6に記載の水溶性金属加工油剤。 The water-soluble metalworking fluid according to claim 6, wherein the total content of the component (E) is 0.1 to 10 by mass ratio with respect to the content of the component (A).
  8. (F)グリコール類をさらに含む、請求項1から7のいずれか一項に記載の水溶性金属加工油剤。 The water-soluble metalworking fluid according to any one of claims 1 to 7, further comprising (F) glycols.
  9.  前記(F)成分の含有量の合計が、前記(A)成分の含有量に対して、質量比で0.01~10質量%である、請求項8に記載の水溶性金属加工油剤。 The water-soluble metalworking fluid according to claim 8, wherein the total content of the component (F) is 0.01 to 10% by mass with respect to the content of the component (A).
  10. (G)耐腐食剤をさらに含む、請求項1から9のいずれか一項に記載の水溶性金属加工油剤。 (G) The water-soluble metalworking fluid according to any one of claims 1 to 9, further comprising a corrosion-resistant agent.
  11. (H)防腐剤をさらに含む、請求項1から10のいずれか一項に記載の水溶性金属加工油剤。 The water-soluble metalworking fluid according to any one of claims 1 to 10, further comprising (H) a preservative.
  12.  アルミニウムの加工用である、請求項1から11のいずれか一項に記載の水溶性金属加工油剤。 The water-soluble metalworking fluid according to any one of claims 1 to 11, which is used for processing aluminum.
  13. (A)炭素数8~18のカルボン酸;
    (B)多価アルコールのアルキレンオキサイド付加物、重合脂肪酸およびポリアルキレングリコールからなる群から選ばれる少なくとも1種;
    (C)トリアルカノールアミンおよびシクロヘキシルジアルカノールアミンを含むアミン化合物;および
    (D)水
    を混合することを含む水溶性金属加工油剤の製造方法。
    (A) a carboxylic acid having 8 to 18 carbon atoms;
    (B) at least one selected from the group consisting of alkylene oxide adducts of polyhydric alcohols, polymerized fatty acids and polyalkylene glycols;
    (C) An amine compound containing a trialkanolamine and cyclohexyl dialkanolamine; and (D) a method for producing a water-soluble metalworking fluid comprising mixing water.
  14.  請求項1から12のいずれか一項に記載の水溶性金属加工油剤と、前記水溶性金属加工油剤に対し容量比で2~300倍の水とを含む、水溶性金属加工液。 A water-soluble metal working fluid comprising the water-soluble metal working fluid according to any one of claims 1 to 12 and water having a volume ratio of 2 to 300 times that of the water-soluble metal working fluid.
  15.  請求項1から12のいずれか一項に記載の水溶性金属加工油剤を用いて、金属からなる被加工材を加工することを含む、金属加工方法。 A metal processing method comprising processing a workpiece made of metal using the water-soluble metal processing oil according to any one of claims 1 to 12.
  16.  請求項14に記載の水溶性金属加工液を用いて、金属からなる被加工材を加工することを含む、金属加工方法。
     
     
    The metal processing method including processing the workpiece which consists of metals using the water-soluble metal processing liquid of Claim 14.

PCT/JP2019/012808 2018-03-30 2019-03-26 Water-soluble metalworking oil agent and metalworking method WO2019189148A1 (en)

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