JP2023141499A - Metalworking oil composition - Google Patents
Metalworking oil composition Download PDFInfo
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- JP2023141499A JP2023141499A JP2022047848A JP2022047848A JP2023141499A JP 2023141499 A JP2023141499 A JP 2023141499A JP 2022047848 A JP2022047848 A JP 2022047848A JP 2022047848 A JP2022047848 A JP 2022047848A JP 2023141499 A JP2023141499 A JP 2023141499A
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- Prior art keywords
- acid
- mass
- oil composition
- group
- component
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 69
- 238000005555 metalworking Methods 0.000 title claims abstract description 44
- 239000003921 oil Substances 0.000 claims abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000002253 acid Substances 0.000 claims abstract description 18
- 239000002480 mineral oil Substances 0.000 claims abstract description 10
- 235000010446 mineral oil Nutrition 0.000 claims abstract description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 8
- KAFWCKOMHCHXFE-UHFFFAOYSA-N 1-aminododecan-1-ol Chemical compound CCCCCCCCCCCC(N)O KAFWCKOMHCHXFE-UHFFFAOYSA-N 0.000 claims abstract description 5
- NPEIGRBGMUJNFE-UHFFFAOYSA-N 1-aminohexan-1-ol Chemical compound CCCCCC(N)O NPEIGRBGMUJNFE-UHFFFAOYSA-N 0.000 claims abstract description 5
- JZWFTEAZEZDCLV-UHFFFAOYSA-N 1-aminooctan-1-ol Chemical compound CCCCCCCC(N)O JZWFTEAZEZDCLV-UHFFFAOYSA-N 0.000 claims abstract description 5
- JCBPETKZIGVZRE-UHFFFAOYSA-N 2-aminobutan-1-ol Chemical compound CCC(N)CO JCBPETKZIGVZRE-UHFFFAOYSA-N 0.000 claims abstract description 5
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims abstract description 5
- SLINHMUFWFWBMU-UHFFFAOYSA-N Triisopropanolamine Chemical compound CC(O)CN(CC(C)O)CC(C)O SLINHMUFWFWBMU-UHFFFAOYSA-N 0.000 claims abstract description 5
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims abstract description 5
- LVTYICIALWPMFW-UHFFFAOYSA-N diisopropanolamine Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229940043276 diisopropanolamine Drugs 0.000 claims abstract description 5
- 125000005480 straight-chain fatty acid group Chemical group 0.000 claims abstract description 5
- PZOIEPPCQPZUAP-UHFFFAOYSA-N 1-aminohexan-2-ol Chemical compound CCCCC(O)CN PZOIEPPCQPZUAP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 150000004671 saturated fatty acids Chemical class 0.000 claims abstract description 4
- 239000012530 fluid Substances 0.000 claims description 18
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 claims description 14
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 claims description 10
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 claims description 10
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 claims description 8
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 claims description 8
- SIOLDWZBFABPJU-UHFFFAOYSA-N isotridecanoic acid Chemical compound CC(C)CCCCCCCCCC(O)=O SIOLDWZBFABPJU-UHFFFAOYSA-N 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims description 8
- LWBHHRRTOZQPDM-UHFFFAOYSA-N undecanedioic acid Chemical compound OC(=O)CCCCCCCCCC(O)=O LWBHHRRTOZQPDM-UHFFFAOYSA-N 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- YPIFGDQKSSMYHQ-UHFFFAOYSA-N 7,7-dimethyloctanoic acid Chemical compound CC(C)(C)CCCCCC(O)=O YPIFGDQKSSMYHQ-UHFFFAOYSA-N 0.000 claims description 6
- OAOABCKPVCUNKO-UHFFFAOYSA-N 8-methyl Nonanoic acid Chemical compound CC(C)CCCCCCC(O)=O OAOABCKPVCUNKO-UHFFFAOYSA-N 0.000 claims description 6
- DPUOLQHDNGRHBS-UHFFFAOYSA-N Brassidinsaeure Natural products CCCCCCCCC=CCCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-UHFFFAOYSA-N 0.000 claims description 5
- URXZXNYJPAJJOQ-UHFFFAOYSA-N Erucic acid Natural products CCCCCCC=CCCCCCCCCCCCC(O)=O URXZXNYJPAJJOQ-UHFFFAOYSA-N 0.000 claims description 5
- 239000005639 Lauric acid Substances 0.000 claims description 5
- 239000005643 Pelargonic acid Substances 0.000 claims description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- DPUOLQHDNGRHBS-KTKRTIGZSA-N erucic acid Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-KTKRTIGZSA-N 0.000 claims description 5
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 claims description 5
- 229960003656 ricinoleic acid Drugs 0.000 claims description 5
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 claims description 5
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 claims description 4
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 claims description 4
- 229940114072 12-hydroxystearic acid Drugs 0.000 claims description 4
- 235000021314 Palmitic acid Nutrition 0.000 claims description 4
- 235000021355 Stearic acid Nutrition 0.000 claims description 4
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 claims description 4
- 235000020661 alpha-linolenic acid Nutrition 0.000 claims description 4
- 229960004488 linolenic acid Drugs 0.000 claims description 4
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 claims description 4
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 claims description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 4
- 239000008117 stearic acid Substances 0.000 claims description 4
- VYDBDDDTZMNNMM-UHFFFAOYSA-N 11:0(10Me,10Me) Chemical compound CC(C)(C)CCCCCCCCC(O)=O VYDBDDDTZMNNMM-UHFFFAOYSA-N 0.000 claims description 3
- XZOYHFBNQHPJRQ-UHFFFAOYSA-N 7-methyloctanoic acid Chemical compound CC(C)CCCCCC(O)=O XZOYHFBNQHPJRQ-UHFFFAOYSA-N 0.000 claims description 3
- AAOISIQFPPAFQO-UHFFFAOYSA-N 7:0(6Me,6Me) Chemical compound CC(C)(C)CCCCC(O)=O AAOISIQFPPAFQO-UHFFFAOYSA-N 0.000 claims description 3
- 238000007865 diluting Methods 0.000 claims description 3
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 claims description 3
- LKOVPWSSZFDYPG-WUKNDPDISA-N trans-octadec-2-enoic acid Chemical compound CCCCCCCCCCCCCCC\C=C\C(O)=O LKOVPWSSZFDYPG-WUKNDPDISA-N 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract description 15
- 230000003254 anti-foaming effect Effects 0.000 abstract description 6
- 238000005260 corrosion Methods 0.000 abstract description 5
- 230000007797 corrosion Effects 0.000 abstract description 3
- -1 alkylamine ethylene oxide adducts Chemical class 0.000 description 17
- 239000011550 stock solution Substances 0.000 description 14
- 150000001412 amines Chemical class 0.000 description 13
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 10
- 239000000839 emulsion Substances 0.000 description 8
- 235000014113 dietary fatty acids Nutrition 0.000 description 7
- 229930195729 fatty acid Natural products 0.000 description 7
- 239000000194 fatty acid Substances 0.000 description 7
- 150000004665 fatty acids Chemical class 0.000 description 7
- 230000002265 prevention Effects 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 241000894006 Bacteria Species 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000002173 cutting fluid Substances 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 5
- 239000003755 preservative agent Substances 0.000 description 5
- 239000004094 surface-active agent Substances 0.000 description 5
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- YZXBAPSDXZZRGB-DOFZRALJSA-N arachidonic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O YZXBAPSDXZZRGB-DOFZRALJSA-N 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000008233 hard water Substances 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 4
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 4
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- 239000003945 anionic surfactant Substances 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- ZQPPMHVWECSIRJ-MDZDMXLPSA-N elaidic acid Chemical compound CCCCCCCC\C=C\CCCCCCCC(O)=O ZQPPMHVWECSIRJ-MDZDMXLPSA-N 0.000 description 3
- 239000010696 ester oil Substances 0.000 description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002736 nonionic surfactant Substances 0.000 description 3
- 241001148471 unidentified anaerobic bacterium Species 0.000 description 3
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- WAXKSBQHHRJJLC-UHFFFAOYSA-N 22-methyltricosan-1-ol Chemical compound CC(C)CCCCCCCCCCCCCCCCCCCCCO WAXKSBQHHRJJLC-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- 235000004443 Ricinus communis Nutrition 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 125000005263 alkylenediamine group Chemical group 0.000 description 2
- MBMBGCFOFBJSGT-KUBAVDMBSA-N all-cis-docosa-4,7,10,13,16,19-hexaenoic acid Chemical compound CC\C=C/C\C=C/C\C=C/C\C=C/C\C=C/C\C=C/CCC(O)=O MBMBGCFOFBJSGT-KUBAVDMBSA-N 0.000 description 2
- 235000021342 arachidonic acid Nutrition 0.000 description 2
- 229940114079 arachidonic acid Drugs 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- LLSDKQJKOVVTOJ-UHFFFAOYSA-L calcium chloride dihydrate Chemical compound O.O.[Cl-].[Cl-].[Ca+2] LLSDKQJKOVVTOJ-UHFFFAOYSA-L 0.000 description 2
- 229940052299 calcium chloride dihydrate Drugs 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 239000010730 cutting oil Substances 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- FIPPFBHCBUDBRR-UHFFFAOYSA-N henicosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCO FIPPFBHCBUDBRR-UHFFFAOYSA-N 0.000 description 2
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 description 2
- MNWFXJYAOYHMED-UHFFFAOYSA-N heptanoic acid Chemical compound CCCCCCC(O)=O MNWFXJYAOYHMED-UHFFFAOYSA-N 0.000 description 2
- XMHIUKTWLZUKEX-UHFFFAOYSA-N hexacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O XMHIUKTWLZUKEX-UHFFFAOYSA-N 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 2
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- 235000014593 oils and fats Nutrition 0.000 description 2
- 229940055577 oleyl alcohol Drugs 0.000 description 2
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 2
- SECPZKHBENQXJG-FPLPWBNLSA-N palmitoleic acid Chemical compound CCCCCC\C=C/CCCCCCCC(O)=O SECPZKHBENQXJG-FPLPWBNLSA-N 0.000 description 2
- REIUXOLGHVXAEO-UHFFFAOYSA-N pentadecan-1-ol Chemical compound CCCCCCCCCCCCCCCO REIUXOLGHVXAEO-UHFFFAOYSA-N 0.000 description 2
- 230000002335 preservative effect Effects 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- REZQBEBOWJAQKS-UHFFFAOYSA-N triacontan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCO REZQBEBOWJAQKS-UHFFFAOYSA-N 0.000 description 2
- XSXIVVZCUAHUJO-AVQMFFATSA-N (11e,14e)-icosa-11,14-dienoic acid Chemical compound CCCCC\C=C\C\C=C\CCCCCCCCCC(O)=O XSXIVVZCUAHUJO-AVQMFFATSA-N 0.000 description 1
- GWHCXVQVJPWHRF-KTKRTIGZSA-N (15Z)-tetracosenoic acid Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCCCC(O)=O GWHCXVQVJPWHRF-KTKRTIGZSA-N 0.000 description 1
- UNSRRHDPHVZAHH-YOILPLPUSA-N (5Z,8Z,11Z)-icosatrienoic acid Chemical compound CCCCCCCC\C=C/C\C=C/C\C=C/CCCC(O)=O UNSRRHDPHVZAHH-YOILPLPUSA-N 0.000 description 1
- CUXYLFPMQMFGPL-UHFFFAOYSA-N (9Z,11E,13E)-9,11,13-Octadecatrienoic acid Natural products CCCCC=CC=CC=CCCCCCCCC(O)=O CUXYLFPMQMFGPL-UHFFFAOYSA-N 0.000 description 1
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- FFJCNSLCJOQHKM-CLFAGFIQSA-N (z)-1-[(z)-octadec-9-enoxy]octadec-9-ene Chemical compound CCCCCCCC\C=C/CCCCCCCCOCCCCCCCC\C=C/CCCCCCCC FFJCNSLCJOQHKM-CLFAGFIQSA-N 0.000 description 1
- CSNIZNHTOVFARY-UHFFFAOYSA-N 1,2-benzothiazole Chemical compound C1=CC=C2C=NSC2=C1 CSNIZNHTOVFARY-UHFFFAOYSA-N 0.000 description 1
- IVSZLXZYQVIEFR-UHFFFAOYSA-N 1,3-Dimethylbenzene Natural products CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 1
- NCXUNZWLEYGQAH-UHFFFAOYSA-N 1-(dimethylamino)propan-2-ol Chemical compound CC(O)CN(C)C NCXUNZWLEYGQAH-UHFFFAOYSA-N 0.000 description 1
- XFRVVPUIAFSTFO-UHFFFAOYSA-N 1-Tridecanol Chemical compound CCCCCCCCCCCCCO XFRVVPUIAFSTFO-UHFFFAOYSA-N 0.000 description 1
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- ZXUOFCUEFQCKKH-UHFFFAOYSA-N 12-methyltridecan-1-ol Chemical compound CC(C)CCCCCCCCCCCO ZXUOFCUEFQCKKH-UHFFFAOYSA-N 0.000 description 1
- FDAZSZUYCOPJED-UHFFFAOYSA-N 13-methyltetradecan-1-ol Chemical compound CC(C)CCCCCCCCCCCCO FDAZSZUYCOPJED-UHFFFAOYSA-N 0.000 description 1
- GIAFURWZWWWBQT-UHFFFAOYSA-N 2-(2-aminoethoxy)ethanol Chemical compound NCCOCCO GIAFURWZWWWBQT-UHFFFAOYSA-N 0.000 description 1
- LJDSTRZHPWMDPG-UHFFFAOYSA-N 2-(butylamino)ethanol Chemical compound CCCCNCCO LJDSTRZHPWMDPG-UHFFFAOYSA-N 0.000 description 1
- IWSZDQRGNFLMJS-UHFFFAOYSA-N 2-(dibutylamino)ethanol Chemical compound CCCCN(CCO)CCCC IWSZDQRGNFLMJS-UHFFFAOYSA-N 0.000 description 1
- MIJDSYMOBYNHOT-UHFFFAOYSA-N 2-(ethylamino)ethanol Chemical compound CCNCCO MIJDSYMOBYNHOT-UHFFFAOYSA-N 0.000 description 1
- GVNHOISKXMSMPX-UHFFFAOYSA-N 2-[butyl(2-hydroxyethyl)amino]ethanol Chemical compound CCCCN(CCO)CCO GVNHOISKXMSMPX-UHFFFAOYSA-N 0.000 description 1
- CAYHVMBQBLYQMT-UHFFFAOYSA-N 2-decyltetradecan-1-ol Chemical compound CCCCCCCCCCCCC(CO)CCCCCCCCCC CAYHVMBQBLYQMT-UHFFFAOYSA-N 0.000 description 1
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 1
- YLAXZGYLWOGCBF-UHFFFAOYSA-N 2-dodecylbutanedioic acid Chemical compound CCCCCCCCCCCCC(C(O)=O)CC(O)=O YLAXZGYLWOGCBF-UHFFFAOYSA-N 0.000 description 1
- FOKDITTZHHDEHD-PFONDFGASA-N 2-ethylhexyl (z)-octadec-9-enoate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(CC)CCCC FOKDITTZHHDEHD-PFONDFGASA-N 0.000 description 1
- SFAAOBGYWOUHLU-UHFFFAOYSA-N 2-ethylhexyl hexadecanoate Chemical compound CCCCCCCCCCCCCCCC(=O)OCC(CC)CCCC SFAAOBGYWOUHLU-UHFFFAOYSA-N 0.000 description 1
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- ZPJDFKVKOFGAFV-UHFFFAOYSA-N 2-octadecylbutanedioic acid Chemical compound CCCCCCCCCCCCCCCCCCC(C(O)=O)CC(O)=O ZPJDFKVKOFGAFV-UHFFFAOYSA-N 0.000 description 1
- MGQSMKJLJXWTEH-UHFFFAOYSA-N 3-butyl-1,2-benzothiazole Chemical compound C1=CC=C2C(CCCC)=NSC2=C1 MGQSMKJLJXWTEH-UHFFFAOYSA-N 0.000 description 1
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- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
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- 150000007513 acids Chemical class 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 150000003973 alkyl amines Chemical group 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- JAZBEHYOTPTENJ-JLNKQSITSA-N all-cis-5,8,11,14,17-icosapentaenoic acid Chemical compound CC\C=C/C\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O JAZBEHYOTPTENJ-JLNKQSITSA-N 0.000 description 1
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- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
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- 125000003118 aryl group Chemical group 0.000 description 1
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- DMSMPAJRVJJAGA-UHFFFAOYSA-N benzo[d]isothiazol-3-one Chemical compound C1=CC=C2C(=O)NSC2=C1 DMSMPAJRVJJAGA-UHFFFAOYSA-N 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 229960005069 calcium Drugs 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 229960000541 cetyl alcohol Drugs 0.000 description 1
- SECPZKHBENQXJG-UHFFFAOYSA-N cis-palmitoleic acid Natural products CCCCCCC=CCCCCCCCC(O)=O SECPZKHBENQXJG-UHFFFAOYSA-N 0.000 description 1
- GWHCXVQVJPWHRF-UHFFFAOYSA-N cis-tetracosenoic acid Natural products CCCCCCCCC=CCCCCCCCCCCCCCC(O)=O GWHCXVQVJPWHRF-UHFFFAOYSA-N 0.000 description 1
- 238000012258 culturing Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- GEQHKFFSPGPGLN-UHFFFAOYSA-N cyclohexane-1,3-diamine Chemical compound NC1CCCC(N)C1 GEQHKFFSPGPGLN-UHFFFAOYSA-N 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 235000020669 docosahexaenoic acid Nutrition 0.000 description 1
- 229940090949 docosahexaenoic acid Drugs 0.000 description 1
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- 235000020673 eicosapentaenoic acid Nutrition 0.000 description 1
- 229960005135 eicosapentaenoic acid Drugs 0.000 description 1
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- 239000003995 emulsifying agent Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000006479 glucose peptone medium Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 150000002391 heterocyclic compounds Chemical class 0.000 description 1
- BTFJIXJJCSYFAL-UHFFFAOYSA-N icosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCO BTFJIXJJCSYFAL-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229940102253 isopropanolamine Drugs 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
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- 239000008268 mayonnaise Substances 0.000 description 1
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- 239000002609 medium Substances 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
- 229940043348 myristyl alcohol Drugs 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 229940098695 palmitic acid Drugs 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
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- 239000010695 polyglycol Substances 0.000 description 1
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- 229920005862 polyol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- FGVVTMRZYROCTH-UHFFFAOYSA-N pyridine-2-thiol N-oxide Chemical class [O-][N+]1=CC=CC=C1S FGVVTMRZYROCTH-UHFFFAOYSA-N 0.000 description 1
- 239000010731 rolling oil Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
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- 238000007711 solidification Methods 0.000 description 1
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- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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- UWHZIFQPPBDJPM-BQYQJAHWSA-N trans-vaccenic acid Chemical compound CCCCCC\C=C\CCCCCCCCCC(O)=O UWHZIFQPPBDJPM-BQYQJAHWSA-N 0.000 description 1
- PHYFQTYBJUILEZ-IUPFWZBJSA-N triolein Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CCCCCCCC)COC(=O)CCCCCCC\C=C/CCCCCCCC PHYFQTYBJUILEZ-IUPFWZBJSA-N 0.000 description 1
- KJIOQYGWTQBHNH-UHFFFAOYSA-N undecanol Chemical compound CCCCCCCCCCCO KJIOQYGWTQBHNH-UHFFFAOYSA-N 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 229940043810 zinc pyrithione Drugs 0.000 description 1
- PICXIOQBANWBIZ-UHFFFAOYSA-N zinc;1-oxidopyridine-2-thione Chemical compound [Zn+2].[O-]N1C=CC=CC1=S.[O-]N1C=CC=CC1=S PICXIOQBANWBIZ-UHFFFAOYSA-N 0.000 description 1
Abstract
Description
本発明は切削研削加工をはじめとし塑性加工などの金属加工へも広く適用できる水溶性金属加工油剤組成物に関するものである。 The present invention relates to a water-soluble metal working fluid composition that can be widely applied to metal working such as cutting and grinding, as well as plastic working.
切削、研削加工分野に広く使用される切削油剤には鉱油をベースにした、不水溶性切削油剤と、鉱油、界面活性剤、有機アミン等を含有し、水に希釈して使用する水溶性切削油剤とがある。
そして、水溶性切削油剤においては、油剤の耐腐敗性能を向上させるために、防腐剤を添加したり、防腐効果のあるアミンを処方したりする。
しかしながら、近年の地球資源の節約、地球環境悪化防止の基に切削油剤においても、従来と比較し、一層の地球環境に優しい油剤、更にはできるだけ長期間使用に耐えうる油剤の開発が求められてきている。
Cutting fluids widely used in the cutting and grinding fields include water-insoluble cutting fluids based on mineral oil, and water-soluble cutting fluids that contain mineral oil, surfactants, organic amines, etc. and are diluted with water. There is an oil agent.
In water-soluble cutting fluids, preservatives are added or amines having a preservative effect are formulated in order to improve the anti-corrosion performance of the oil.
However, in recent years, in order to conserve global resources and prevent deterioration of the global environment, there has been a need to develop cutting fluids that are more environmentally friendly than conventional ones, and that can withstand use for as long as possible. ing.
従来、水溶性金属加工油には、例えば、脂肪酸アルカノールアミドエチレンオキサイド付加物とアルキルアミンエチレンオキサイド付加物、脂環式アミンエチレンオキサイド付加物、脂肪酸高級アルコール付加物を用いる水溶性切削油組成物(特許文献1)、ベンゾール系化合物とパラオキシ安息香酸エステル化合物を用いる水溶性研削油剤組成物(特許文献2)、第1級アルカノールアミンと、炭素原子数6~24のカルボン酸と、特定のアルキレンジアミンを含むもの(特許文献3)、芳香族アミンあるいは脂環式アミンを用いる水溶性金属加工油剤(特許文献4)、1級、2級、3級のアルキルアミン、芳香族ジアミンオキシアルキレン付加物、脂環式ジアミンオキシアルキレン付加物等を用いる水溶性切削研削油剤(特許文献5)、不飽和脂肪酸と複素環化合物を用いる水溶性金属加工油剤組成物(特許文献6)、炭素数4以上のアルキル基を持つアミンとシクロ環またはベンゼン環を持つアミンを用いる金属加工油剤組成物および金属加工方法(特許文献7)、アルキレンジアミンを用いる抗菌性水溶性切削油剤(特許文献8)、殺生剤としてアミノアルコールを用いる金属作動流体(特許文献9)などが知られている。 Conventionally, water-soluble metalworking oils include, for example, water-soluble cutting oil compositions that use fatty acid alkanolamide ethylene oxide adducts, alkylamine ethylene oxide adducts, alicyclic amine ethylene oxide adducts, and fatty acid higher alcohol adducts ( Patent Document 1), a water-soluble grinding oil composition using a benzene compound and a paraoxybenzoic acid ester compound (Patent Document 2), a primary alkanolamine, a carboxylic acid having 6 to 24 carbon atoms, and a specific alkylene diamine (Patent Document 3), water-soluble metal processing fluids using aromatic amines or alicyclic amines (Patent Document 4), primary, secondary, and tertiary alkylamines, aromatic diamine oxyalkylene adducts, Water-soluble cutting and grinding fluid using an alicyclic diamine oxyalkylene adduct (Patent Document 5), water-soluble metal working fluid composition using an unsaturated fatty acid and a heterocyclic compound (Patent Document 6), alkyl having 4 or more carbon atoms A metal working oil composition and metal working method using an amine having a group and an amine having a cyclo ring or a benzene ring (Patent Document 7), an antibacterial water-soluble cutting oil using an alkylene diamine (Patent Document 8), an amino acid as a biocide A metal working fluid using alcohol (Patent Document 9) is known.
しかしながら、これらの水溶性金属加工油剤では、一般細菌には効果があるものの、黴、酵母に対しては十分な効果が得られない。また、効果があるものに付いては、ハロゲンを含有する化合物、多環芳香族化合物、フェノール系化合物あるいは金属塩を使用しており、PRTR対象物質となっている化合物もあり、人体に対しての影響が懸念される。 However, although these water-soluble metalworking fluids are effective against general bacteria, they are not sufficiently effective against mold and yeast. In addition, those that are effective use compounds containing halogens, polycyclic aromatic compounds, phenolic compounds, or metal salts, and some of them are substances subject to PRTR, so they are harmful to the human body. There are concerns about the impact of
防腐剤、アミンは、油剤の耐腐敗性能を向上させるためには必要不可欠の化合物であった。 Preservatives and amines have been essential compounds for improving the anti-corrosion performance of oils.
一方、切削性を向上させる手段として、例えば、潤滑作用を向上させる方法として、特定のパームオレイン油を用いた熱間圧延油および熱間圧延方法(特許文献10)、全構成成分の酸価とアミン価を特定の比率とした金属加工油剤組成物、それを用いた加工方法およびその金属加工方法により製造される金属加工部品(特許文献11)などが知られている。 On the other hand, as a means for improving machinability, for example, as a method for improving lubrication, a hot rolling oil and a hot rolling method using a specific palm olein oil (Patent Document 10), A metalworking oil composition having a specific amine value ratio, a processing method using the composition, and metalwork parts manufactured by the metalworking method (Patent Document 11) are known.
しかしながら、これらの水溶性金属加工油剤では、一般切削加工では効果があるものの、重切削加工においては切削性能を満足しない。 However, although these water-soluble metal working fluids are effective in general cutting, they do not satisfy the cutting performance in heavy cutting.
本発明により、耐腐敗性、潤滑性(切削性)、消泡性及び、安定性に優れた金属加工油剤組成物を提供することを目的とする。 It is an object of the present invention to provide a metalworking fluid composition that has excellent corrosion resistance, lubricity (cutting properties), antifoaming properties, and stability.
本発明者らによれば、特定のアミンと特定の脂肪酸、特定のアルコール、特定の鉱油を特定の比率で使用することにより、係る目的を達成できることがわかった。すなわち、本発明により、以下の金属加工油剤組成物、金属加工油剤及び金属加工方法を提供する:
1.(A)少なくとも1種の1級アルカノールアミン(A-1)と、少なくとも1種の2級アルカノールアミン(A-2)と、少なくとも1種の3級アルカノールアミン(A-3)と、
(B)少なくとも1種の二塩基酸(B-1)と、少なくとも1種の直鎖脂肪酸(B-2)と、少なくとも1種の分岐飽和脂肪酸(B-3)とを合わせて8~10.5質量%と、
(C)少なくとも1種の炭素数8~26の分岐アルコールを1~8質量%と、
(D)パラフィン系鉱油を20~60質量%と、
(E)水
を含有し、
(A-1)が、アミノブタノール、アミノヘキサノール、アミノオクタノール及びアミノドデカノールからなる群から選ばれる少なくとも1種であり、(A-1)の含有量が1~5質量%であり、
(A-2)が、ジエタノールアミン、ジイソプロパノールアミン、モノブチルモノエタノールアミンからなる群から選ばれる少なくとも1種であり、(A-2)の含有量が2~8質量%であり、
(A-3)が、トリエタノールアミン、トリイソプロパノールアミン、ジエタノールモノイソプロパノールアミンからなる群から選ばれる少なくとも1種であり、(A-3)の含有量が0.5~5質量%である、金属加工油剤組成物。
2.(B-1)が、セバシン酸、ウンデカン二酸、ドデカン二酸、5(or6)-カルボキシ-4-ヘキシル-2-シクロヘキセンオクタノイックアシッドからなる群から選ばれる少なくとも1種であり、
(B-2)が、ペラルゴン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オクタデセン酸、リノール酸、リノレン酸、12-ヒドロキシステアリン酸、リシノレイン酸及びエルカ酸からなる群から選ばれる少なくとも1種であり、
(B-3)が、イソノナン酸、ネオノナン酸、イソデカン酸、ネオデカン酸、イソトリデカン酸、ネオトリデカン酸、イソステアリン酸、及びイソアラキン酸からなる群から選ばれる少なくとも1種である、前記1に記載の金属加工油剤組成物。
3.成分(B-1)を0.5~5質量%含有し、成分(B-2)を2.5~5質量%含有し、成分(B-3)を1~4質量%含有する、前記2に記載の金属加工油組成物。
4.成分(D)が、40℃の粘度において8~60mm2/sのパラフィン系鉱油である、前記1~3のいずれかに記載の加工油剤組成物。
5.前記1~4のいずれかに記載の金属加工油組成物を水で希釈した金属加工油剤。
6.前記1~4のいずれかに記載の金属加工油組成物あるいは前記5に記載の金属加工油剤を使用することを含む、金属加工方法。
The inventors have found that such objects can be achieved by using specific amines, specific fatty acids, specific alcohols, and specific mineral oils in specific ratios. That is, the present invention provides the following metal working fluid composition, metal working fluid, and metal working method:
1. (A) at least one type of primary alkanolamine (A-1), at least one type of secondary alkanolamine (A-2), and at least one type of tertiary alkanolamine (A-3);
(B) At least one dibasic acid (B-1), at least one straight chain fatty acid (B-2), and at least one branched saturated fatty acid (B-3), totaling 8 to 10 .5% by mass,
(C) 1 to 8% by mass of at least one branched alcohol having 8 to 26 carbon atoms;
(D) 20 to 60% by mass of paraffinic mineral oil;
(E) contains water;
(A-1) is at least one selected from the group consisting of aminobutanol, aminohexanol, aminooctanol, and aminododecanol, and the content of (A-1) is 1 to 5% by mass,
(A-2) is at least one selected from the group consisting of diethanolamine, diisopropanolamine, and monobutylmonoethanolamine, and the content of (A-2) is 2 to 8% by mass,
(A-3) is at least one selected from the group consisting of triethanolamine, triisopropanolamine, and diethanolmonoisopropanolamine, and the content of (A-3) is 0.5 to 5% by mass, Metalworking oil composition.
2. (B-1) is at least one selected from the group consisting of sebacic acid, undecanedioic acid, dodecanedioic acid, and 5(or6)-carboxy-4-hexyl-2-cyclohexeneoctanoic acid;
(B-2) is at least one selected from the group consisting of pelargonic acid, lauric acid, myristic acid, palmitic acid, stearic acid, octadecenoic acid, linoleic acid, linolenic acid, 12-hydroxystearic acid, ricinoleic acid, and erucic acid. is a seed,
The metal processing according to 1 above, wherein (B-3) is at least one selected from the group consisting of isononanoic acid, neononanoic acid, isodecanoic acid, neodecanoic acid, isotridecanoic acid, neotridecanoic acid, isostearic acid, and isoarachic acid. Oil composition.
3. The above-mentioned product containing 0.5 to 5% by mass of component (B-1), 2.5 to 5% by mass of component (B-2), and 1 to 4% by mass of component (B-3). 2. The metal working oil composition according to 2.
4. 4. The processing oil composition according to any one of 1 to 3 above, wherein component (D) is a paraffinic mineral oil having a viscosity of 8 to 60 mm 2 /s at 40°C.
5. A metalworking fluid prepared by diluting the metalworking fluid composition according to any one of 1 to 4 above with water.
6. A metalworking method comprising using the metalworking oil composition according to any one of 1 to 4 above or the metalworking oil composition according to 5 above.
本発明によれば、耐腐敗性、潤滑性(切削性)、消泡性、及び安定性に優れた金属加工油剤組成物を提供することが出来る。本発明の金属加工油剤組成物は耐硬水性にも優れる。本発明の金属加工油剤組成物は錆止め性にも優れる。 According to the present invention, it is possible to provide a metalworking fluid composition that has excellent corrosion resistance, lubricity (cutting properties), antifoaming properties, and stability. The metal working oil composition of the present invention also has excellent hard water resistance. The metal working oil composition of the present invention also has excellent rust prevention properties.
〔成分(A)〕
成分(A)は、少なくとも1種の1級アルカノールアミン(A-1)と、少なくとも1種の2級アルカノールアミン(A-2)と、少なくとも1種の3級アルカノールアミン(A-3)との混合物である。成分(A)は、原液安定性、錆止め性、及び耐腐敗性に寄与する。
1級アルカノールアミン(A-1)としては、アミノブタノール、アミノヘキサノール、アミノオクタノール、アミノドデカノール、2-(2-アミノエトキシ)エタノール、モノイソプロパノールアミン等があげられる。これらを単独で用いても、二種以上を併用してもよい。このうち、アミノブタノール、アミノヘキサノール、アミノオクタノール、アミノドデカノールが好ましい。
2級アルカノールアミン(A-2)としては、ジイソプロパノールアミン、2-(ブチルアミノ)エタノール、ジエタノールアミン、メチルエタノールアミン、エチルエタノールアミン等があげられる。これらを単独で用いても、二種以上を併用してもよい。このうち、ジエタノールアミン、ジイソプロパノールアミン、モノブチルモノエタノールアミンが好ましい。
3級アルカノールアミン(A-3)としては、N-メチルジエタノールアミン、トリエタノールアミン、トリイソプロパノールアミン、ジエタノールモノイソプロパノールアミン、ブチルジエタノールアミン、ジブチルエタノールアミン、ジメチルエタノールアミン、ジエチルエタノールアミン、ジメチルイソプロパノールアミン、ジエチルイソプロパノールアミン等があげられる。これらを単独で用いても、二種以上を併用してもよい。このうち、トリエタノールアミン、トリイソプロパノールアミン、ジエタノールモノイソプロパノールアミンが好ましい。
[Component (A)]
Component (A) comprises at least one primary alkanolamine (A-1), at least one secondary alkanolamine (A-2), and at least one tertiary alkanolamine (A-3). It is a mixture of Component (A) contributes to stock stability, rust prevention, and rot resistance.
Examples of the primary alkanolamine (A-1) include aminobutanol, aminohexanol, aminooctanol, aminododecanol, 2-(2-aminoethoxy)ethanol, and monoisopropanolamine. These may be used alone or in combination of two or more. Among these, aminobutanol, aminohexanol, aminooctanol, and aminododecanol are preferred.
Examples of the secondary alkanolamine (A-2) include diisopropanolamine, 2-(butylamino)ethanol, diethanolamine, methylethanolamine, and ethylethanolamine. These may be used alone or in combination of two or more. Among these, diethanolamine, diisopropanolamine, and monobutylmonoethanolamine are preferred.
Tertiary alkanolamines (A-3) include N-methyldiethanolamine, triethanolamine, triisopropanolamine, diethanolmonoisopropanolamine, butyldiethanolamine, dibutylethanolamine, dimethylethanolamine, diethylethanolamine, dimethylisopropanolamine, diethyl Examples include isopropanolamine. These may be used alone or in combination of two or more. Among these, triethanolamine, triisopropanolamine, and diethanolmonoisopropanolamine are preferred.
成分(A-1)の含有量は、組成物の全質量を基準として、1~5質量%が好ましく、2~5質量%であるのがより好ましい。1質量%以上であると、十分な耐腐敗性が得られる。5質量%以下であると、乳化安定性が良好である。 The content of component (A-1) is preferably 1 to 5% by weight, more preferably 2 to 5% by weight, based on the total weight of the composition. When the content is 1% by mass or more, sufficient rot resistance can be obtained. When the amount is 5% by mass or less, emulsion stability is good.
成分(A-2)の含有量は、組成物の全質量を基準として、2~8質量%が好ましく、3~7質量%であるのがより好ましい。2質量%以上であると、良好な原液安定性を発揮することができる。8質量%以下であると、切削性能を十分に向上させることができる。 The content of component (A-2) is preferably 2 to 8% by weight, more preferably 3 to 7% by weight, based on the total weight of the composition. When the content is 2% by mass or more, good stability of the stock solution can be exhibited. When the content is 8% by mass or less, cutting performance can be sufficiently improved.
成分(A-3)の含有量は、組成物の全質量を基準として、0.5~5質量%が好ましく、1~4質量%であるのがより好ましい。0.5質量%以上であると、十分な錆止め性を発揮することができる。5質量%以下であると、良好な原液安定性を発揮することができる。
成分(A-1)、(A-2)及び(A-3)の総量は、本発明の組成物の全質量を基準として10~18質量%であるのが好ましく、11~15.5質量%であるのがより好ましい。このような範囲で成分(A)を含むことによって、良好な乳化安定性、良好な原液安定性を保つことができる。
The content of component (A-3) is preferably 0.5 to 5% by weight, more preferably 1 to 4% by weight, based on the total weight of the composition. When the content is 0.5% by mass or more, sufficient rust prevention properties can be exhibited. When the content is 5% by mass or less, good stability of the stock solution can be exhibited.
The total amount of components (A-1), (A-2) and (A-3) is preferably 10 to 18% by weight, based on the total weight of the composition of the present invention, and 11 to 15.5% by weight. % is more preferable. By containing component (A) in such a range, good emulsion stability and good stock solution stability can be maintained.
〔成分(B)〕
成分(B)は、少なくとも1種の二塩基酸(B-1)と、少なくとも1種の直鎖脂肪酸(B-2)と、少なくとも1種の分岐飽和脂肪酸(B-3)との混合物であって、その総量が、本発明の組成物の全質量を基準として、8~10.5質量%、好ましくは8.5~10質量%である。このような範囲で成分(B)を含むことによって、乳化安定性、錆止め性、消泡性、潤滑性を満足することができる。成分(B)は、特に、乳化安定性、錆止め性、消泡性に寄与する。
成分(B-1)の二塩基酸としては、コハク酸、アジピン酸、セバシン酸、ウンデカン二酸、ドデカン二酸、5(or6)-カルボキシ-4-ヘキシル-2-シクロヘキセンオクタノイックアシッド(例えば、Ingevity製、「DIACID1550」)等があげられる。これらを単独で用いても、二種以上を併用してもよい。このうち、セバシン酸、ウンデカン二酸、ドデカン二酸、5(or6)-カルボキシ-4-ヘキシル-2-シクロヘキセンオクタノイックアシッドが好ましい。
成分(B-2)の直鎖脂肪酸としては、カプロン酸、エナント酸、カプリル酸、ペラルゴン酸、カプリン酸、ラウリン酸、ミリスチン酸、ペンタデシル酸、パルミチン酸、ステアリン酸、アラキドン酸、ベヘン酸、リグノセリン酸、セロチン酸、モンタン酸、メリシン酸、パルミトレイン酸、マルガリン酸、バクセン酸、オレイン酸、リノール酸、リノレン酸、エレオステアリン酸、エイコサジエン酸、ミード酸、エルカ酸、ネルボン酸、エライジン酸、アラキドン酸、エイコサペンタエン酸、ドコサヘキサエン酸、12-ヒドロキシステアリン酸、及びリシノレイン酸等があげられる。これらを単独で用いても、二種以上を併用してもよい。このうち、ペラルゴン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オクタデセン酸、リノール酸、リノレン酸、12-ヒドロキシステアリン酸、リシノレイン酸及びエルカ酸が好ましい。ペラルゴン酸、ラウリン酸、オレイン酸、リシノレイン酸及びエルカ酸がより好ましい。
成分(B-3)の分岐脂肪酸としては、イソノナン酸、ネオノナン酸、イソデカン酸、ネオデカン酸、イソトリデカン酸、ネオトリデカン酸及びイソステアリン酸、イソアラキン酸等があげられる。これらを単独で用いても、二種以上を併用してもよい。このうち、ネオデカン酸、イソトリデカン酸、イソステアリン酸、又はこれらの2種以上の混合物が好ましい。ネオデカン酸、イソステアリン酸、又はこれらの混合物であるのがより好ましい。イソステアリン酸単独又はネオデカン酸とイソステアリン酸との混合物であるのが最も好ましい。
[Component (B)]
Component (B) is a mixture of at least one dibasic acid (B-1), at least one straight chain fatty acid (B-2), and at least one branched saturated fatty acid (B-3). The total amount thereof is 8 to 10.5% by weight, preferably 8.5 to 10% by weight, based on the total weight of the composition of the present invention. By containing component (B) in such a range, emulsion stability, rust prevention properties, antifoaming properties, and lubricity can be satisfied. Component (B) particularly contributes to emulsion stability, rust prevention properties, and antifoaming properties.
As the dibasic acid of component (B-1), succinic acid, adipic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, 5(or6)-carboxy-4-hexyl-2-cyclohexeneoctanoic acid (for example, , manufactured by Ingevity, "DIACID1550"), etc. These may be used alone or in combination of two or more. Among these, sebacic acid, undecanedioic acid, dodecanedioic acid, and 5(or6)-carboxy-4-hexyl-2-cyclohexeneoctanoic acid are preferred.
The straight chain fatty acids of component (B-2) include caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, lauric acid, myristic acid, pentadecyl acid, palmitic acid, stearic acid, arachidonic acid, behenic acid, and lignocerin. Acid, cerotic acid, montanic acid, melisic acid, palmitoleic acid, margaric acid, vaccenic acid, oleic acid, linoleic acid, linolenic acid, eleostearic acid, eicosadienoic acid, mead acid, erucic acid, nervonic acid, elaidic acid, arachidonic acid Examples include eicosapentaenoic acid, docosahexaenoic acid, 12-hydroxystearic acid, and ricinoleic acid. These may be used alone or in combination of two or more. Among these, pelargonic acid, lauric acid, myristic acid, palmitic acid, stearic acid, octadecenoic acid, linoleic acid, linolenic acid, 12-hydroxystearic acid, ricinoleic acid and erucic acid are preferred. More preferred are pelargonic acid, lauric acid, oleic acid, ricinoleic acid and erucic acid.
Examples of the branched fatty acid of component (B-3) include isononanoic acid, neononanoic acid, isodecanoic acid, neodecanoic acid, isotridecanoic acid, neotridecanoic acid, isostearic acid, isoarachic acid, and the like. These may be used alone or in combination of two or more. Among these, neodecanoic acid, isotridecanoic acid, isostearic acid, or a mixture of two or more thereof is preferred. More preferred is neodecanoic acid, isostearic acid, or a mixture thereof. Most preferred is isostearic acid alone or a mixture of neodecanoic acid and isostearic acid.
成分(B-1)の含有量は、組成物の全質量を基準として、0.5~5質量%が好ましく、2~4質量%であるのがより好ましい。0.5質量%以上であると、十分な錆止め性を発揮することができる。5質量%以下であると、耐硬水性を十分に向上させることができる。 The content of component (B-1) is preferably 0.5 to 5% by weight, more preferably 2 to 4% by weight, based on the total weight of the composition. When the content is 0.5% by mass or more, sufficient rust prevention properties can be exhibited. When the content is 5% by mass or less, hard water resistance can be sufficiently improved.
成分(B-2)の含有量は、組成物の全質量を基準として、2.5~5質量%が好ましく、3~4質量%であるのがより好ましい。2.5質量%以上であると、良好な乳化安定性を発揮することができる。5質量%以下であると、消泡性能を十分に発揮することができる。 The content of component (B-2) is preferably 2.5 to 5% by weight, more preferably 3 to 4% by weight, based on the total weight of the composition. When the content is 2.5% by mass or more, good emulsion stability can be exhibited. When the content is 5% by mass or less, antifoaming performance can be sufficiently exhibited.
成分(B-3)の含有量は、組成物の全質量を基準として、1~4質量%が好ましく、1.5~3質量%であるのがより好ましい。この範囲であると、満足行くレベルの消泡性能を発揮することができる。 The content of component (B-3) is preferably 1 to 4% by weight, more preferably 1.5 to 3% by weight, based on the total weight of the composition. Within this range, a satisfactory level of defoaming performance can be exhibited.
〔成分(C)〕
成分(C)は、少なくとも1種の炭素数8~26の分岐アルコールである。成分(C)は、特に低温での原液安定性に寄与する。成分(C)としては、カプリルアルコール、ノナノール、デカノール、ウンデカノール、ラウリルアルコール、トリデカノール、テトラデカノール、ペンタデカノール、ミリスチルアルコール、セチルアルコール、ステアリルアルコール、オレイルアルコール、リノリルアルコール、イコサノール、ヘンイコサノール、テトラコサノール、トリアコンタノールの分岐アルコール等があげられる。このうち、イソトリデカノール、イソテトラデカノール、イソペンタデカノール、イソテトラコサノールが好ましく、特に、イソテトラコサノールの中の2-デシル-1-テトラデカノールが最も好ましい。
[Component (C)]
Component (C) is at least one branched alcohol having 8 to 26 carbon atoms. Component (C) contributes to the stability of the stock solution, especially at low temperatures. Component (C) includes caprylic alcohol, nonanol, decanol, undecanol, lauryl alcohol, tridecanol, tetradecanol, pentadecanol, myristyl alcohol, cetyl alcohol, stearyl alcohol, oleyl alcohol, linolyl alcohol, icosanol, henicosanol, tetra Examples include branched alcohols such as cosanol and triacontanol. Among these, isotridecanol, isotetradecanol, isopentadecanol, and isotetracosanol are preferred, and among the isotetracosanols, 2-decyl-1-tetradecanol is particularly preferred.
成分(C)の含有量は、組成物の全質量を基準として、1~8質量%であり、3~7質量%であるのが好ましい。1質量%以上であると、低温での原液安定性を良好にすることができる。8質量%以下であると、良好な耐硬水性を発揮させることができる。 The content of component (C) is 1 to 8% by weight, preferably 3 to 7% by weight, based on the total weight of the composition. When the content is 1% by mass or more, the stability of the stock solution at low temperatures can be improved. When the content is 8% by mass or less, good hard water resistance can be exhibited.
〔成分(D)〕
成分(D)は、パラフィン系鉱油である。成分(D)は、特に潤滑性に寄与する。成分(D)としては、40℃の動粘度が8~60mm2/sのパラフィン系鉱油が好ましい。なお、本明細書において、動粘度はJIS K 2283に従って測定することができる。
[Component (D)]
Component (D) is a paraffinic mineral oil. Component (D) particularly contributes to lubricity. Component (D) is preferably a paraffinic mineral oil having a kinematic viscosity of 8 to 60 mm 2 /s at 40°C. In addition, in this specification, kinematic viscosity can be measured according to JIS K 2283.
成分(D)の含有量は、組成物の全質量を基準として、20~60質量%であり、30~40質量%であるのが好ましい。20質量%以上であると、良好な潤滑性を発揮することができる。60質量%以下であると、希釈液の乳化安定性を良好にすることができる。 The content of component (D) is 20 to 60% by weight, preferably 30 to 40% by weight, based on the total weight of the composition. When the content is 20% by mass or more, good lubricity can be exhibited. When the content is 60% by mass or less, the emulsion stability of the diluted liquid can be improved.
〔成分(E)〕
成分(E)は水である。成分(E)は原液安定性に寄与する。成分(E)の含有量は残部であり、具体的には、5~40質量%であるのが好ましく、10~30質量%であるのがより好ましい。
[Component (E)]
Component (E) is water. Component (E) contributes to stock solution stability. The content of component (E) is the remainder, and specifically, it is preferably 5 to 40% by mass, more preferably 10 to 30% by mass.
本発明の金属加工油剤組成物は、必要に応じて、ひまし脂肪酸重縮合物を含有する。特に2~6量体が好ましい。ひまし脂肪酸重縮合物の酸価(JIS K 2501に従って測定)は、30~100であるのが好ましい。2量体は主に乳化剤として、4、6量体は主に原液安定化剤として作用する。その含有量は、組成物の全質量を基準として、3~20質量%であるのが好ましく、5~15質量%であるのがより好ましい。このような範囲で含まれると、希釈液の乳化および、原液の安定性が優れる。 The metalworking oil composition of the present invention contains a castor fatty acid polycondensate, if necessary. Particularly preferred are dimers to hexamers. The acid value (measured according to JIS K 2501) of the castor fatty acid polycondensate is preferably 30 to 100. The dimer mainly acts as an emulsifier, and the tetramer and hexamer mainly act as stock solution stabilizers. Its content is preferably 3 to 20% by weight, more preferably 5 to 15% by weight, based on the total weight of the composition. When the content is within this range, the emulsification of the diluted solution and the stability of the stock solution are excellent.
本発明の金属加工油剤組成物は、必要に応じて、潤滑助剤としての潤滑油を含有する。潤滑助剤としては、たとえば、合成エステル油、ポリオールエステル、アルキルベンゼン、天然油脂、ポリグリコール、ポリ-α-オレフィン、等があげられる。これらは、単品に限らず、複数種のブレンド油としても良い。好ましくは、合成エステル油、天然油脂が良い。合成エステル油としては、2-エチルヘキシルパルミテート、2-エチルヘキシルステアレート、あるいは2-エチルヘキシルオレエートが好ましい。 The metal working oil composition of the present invention contains a lubricating oil as a lubricating aid, if necessary. Examples of the lubricating aid include synthetic ester oils, polyol esters, alkylbenzenes, natural oils and fats, polyglycols, poly-α-olefins, and the like. These oils are not limited to single oils, and may be used as a blend of multiple types. Preferably, synthetic ester oils and natural oils and fats are used. As the synthetic ester oil, 2-ethylhexyl palmitate, 2-ethylhexyl stearate, or 2-ethylhexyl oleate is preferred.
潤滑助剤としての潤滑油の含有量は、本発明の金属加工油剤組成物の全質量を基準として、3~20質量%であるのが好ましく、5~15質量%であるのがより好ましい。このような範囲で含まれると潤滑性が優れる。 The content of the lubricating oil as a lubricating aid is preferably 3 to 20% by mass, more preferably 5 to 15% by mass, based on the total mass of the metalworking fluid composition of the present invention. When the content is within this range, the lubricity is excellent.
本発明の金属加工油剤組成物は、必要に応じて、界面活性剤を含有する。界面活性剤としては、例えば、アニオン界面活性剤、カチオン界面活性剤、ノニオン界面活性剤、両性界面活性剤のいずれでもよい。アニオン界面活性剤、及びノニオン界面活性剤が好ましい。アニオン界面活性剤としては、ラウリルアルコールEO付加物の末端に酢酸を付加したラウリルエーテルカルボン酸、オレイルアルコールEO付加物の末端に酢酸を付加したオレイルエーテルカルボン酸等のエーテルカルボン酸が好ましい。エーテルカルボン酸のEO付加モル数は、2~10が好ましい。
ノニオン界面活性剤としては、グリフィンの式であらわされるHLBが4~14のものが好ましい。例えば、ポリオキシプロピレンモノブチルエーテル、ポリオキシエチレンオレイルエーテル等のポリオキシアルキレンアルキル(アルケニル)エーテル(重量平均分子量700~2000程度);ラウリルアミンEO付加物、ココアミンEO付加物等の高級アミンのアルキレンオキサイド付加物;C12-14アルコールEO,PO付加物等の高級アルコールのアルキレンオキサイド付加物等があげられる。界面活性剤は、単独で用いても二種以上を併用してもよい。
界面活性剤の含有量は、組成物の全質量を基準として、0.2~5質量%であるのが好ましく、0.5~2質量%であるのがより好ましい。このような範囲で含まれると希釈液の乳化安定性及び原液の安定性が優れる。
The metalworking oil composition of the present invention contains a surfactant, if necessary. The surfactant may be, for example, an anionic surfactant, a cationic surfactant, a nonionic surfactant, or an amphoteric surfactant. Anionic surfactants and nonionic surfactants are preferred. As the anionic surfactant, ether carboxylic acids such as lauryl ether carboxylic acid, which is obtained by adding acetic acid to the terminal of lauryl alcohol EO adduct, and oleyl ether carboxylic acid, which is obtained by adding acetic acid to the terminal of oleyl alcohol EO adduct, are preferable. The number of moles of EO added to the ether carboxylic acid is preferably 2 to 10.
The nonionic surfactant preferably has an HLB of 4 to 14 expressed by Griffin's formula. For example, polyoxyalkylene alkyl (alkenyl) ethers (weight average molecular weight of about 700 to 2,000) such as polyoxypropylene monobutyl ether and polyoxyethylene oleyl ether; alkylene oxides of higher amines such as laurylamine EO adducts and cocoa amine EO adducts. Adducts: Examples include alkylene oxide adducts of higher alcohols such as C12-14 alcohol EO and PO adducts. The surfactants may be used alone or in combination of two or more.
The content of the surfactant is preferably 0.2 to 5% by weight, more preferably 0.5 to 2% by weight, based on the total weight of the composition. If the content is within this range, the emulsion stability of the diluted solution and the stability of the stock solution will be excellent.
本発明の金属加工油剤組成物は、必要に応じて、ラウリルコハク酸、ステアリルコハク酸などの脂肪酸、石油スルホン酸ナトリウムなどのスルホン酸塩、カルボン酸アミドなどを防錆剤として含んでも良い。
防錆剤の含有量は、組成物の全質量を基準として、0~20質量%であるのが好ましく、1~10質量%であるのがより好ましい。
The metal working oil composition of the present invention may contain a fatty acid such as lauryl succinic acid or stearyl succinic acid, a sulfonate such as sodium petroleum sulfonate, a carboxylic acid amide, or the like as a rust preventive agent, if necessary.
The content of the rust preventive agent is preferably 0 to 20% by mass, more preferably 1 to 10% by mass, based on the total mass of the composition.
また、本発明の金属加工油剤組成物は、必要に応じてシリコーン系消泡剤、アルコール系消泡剤、ベンゾトリアゾール系金属防食剤などを含んでも良い。
消泡剤及び金属防食剤の含有量は、組成物の全質量を基準として、それぞれ0.05~2質量%であるのが好ましく、0.1~1質量%であるのがより好ましい。
Further, the metal working fluid composition of the present invention may contain a silicone antifoaming agent, an alcohol antifoaming agent, a benzotriazole metal anticorrosive agent, etc. as necessary.
The content of the antifoaming agent and the metal anticorrosive agent is preferably 0.05 to 2% by mass, more preferably 0.1 to 1% by mass, respectively, based on the total mass of the composition.
さらに、本発明の金属加工油剤組成物は、必要に応じてベンゾイソチアゾリン、1,2-ベンゾイソチアゾリン-3-オン、ブチルベンゾイソチアゾリン、金属ピリチオン塩(例えば、ソジウムオマジン、ジンクピリチオン)などの防腐剤、ラウリルアミン、オレイルアミンなどに代表されるアルキルアミンを防腐剤あるいは菌抑制剤として含んでも良い。
防腐剤あるいは菌抑制剤の含有量は、組成物の全質量を基準として、0.1~5質量%であるのが好ましく、0.2~2質量%であるのがより好ましい。
Furthermore, the metalworking oil composition of the present invention may optionally contain preservatives such as benzisothiazoline, 1,2-benzisothiazolin-3-one, butylbenzisothiazoline, metal pyrithione salts (e.g., sodium omazine, zinc pyrithione), lauryl Alkylamines such as amines and oleylamines may be included as preservatives or antibacterial agents.
The content of the preservative or fungus inhibitor is preferably 0.1 to 5% by weight, more preferably 0.2 to 2% by weight, based on the total weight of the composition.
本発明の金属加工油剤組成物のpH(25℃)は、原液を純水で5質量%に希釈した液において、好ましくは7.0~11、さらに好ましくは8.5~11である。pHが7.0以上で、満足いく程度の防腐性を得ることができる。pHが11以下であると、皮膚刺激性を低く抑えることができる。pH調整剤としては、(A)成分以外のアミン、例えば、ジシクロヘキシルアミン、1,3ビスアミノシクロヘキサン、シクロヘキシルプロピルジアミン等の脂環式基を有するアミンやそのEO付加物、メタキシレンジアミン等の芳香族環式基を有するアミンや、乳酸、リンゴ酸、マレイン酸、コハク酸、酒石酸、クエン酸、ほう酸等の酸を用いることができる。
本発明の金属加工油剤組成物は、0.5質量%以上の濃度に水で希釈して使用するのが一般的である。
The pH (25° C.) of the metalworking oil composition of the present invention is preferably 7.0 to 11, more preferably 8.5 to 11, in a solution obtained by diluting the stock solution to 5% by mass with pure water. When the pH is 7.0 or higher, satisfactory antiseptic properties can be obtained. When the pH is 11 or less, skin irritation can be kept low. As a pH adjuster, amines other than component (A), such as amines having an alicyclic group such as dicyclohexylamine, 1,3 bisaminocyclohexane, and cyclohexylpropyl diamine, their EO adducts, aromatic substances such as metaxylene diamine, etc. Amines having a group cyclic group and acids such as lactic acid, malic acid, maleic acid, succinic acid, tartaric acid, citric acid, and boric acid can be used.
The metalworking oil composition of the present invention is generally used after being diluted with water to a concentration of 0.5% by mass or more.
表1に示す組成の実施例及び比較例の組成物を調製した。
<評価手法>
(1)耐腐敗性
実施例または比較例の組成物を3重量%に希釈した液100mlに、下記の腐敗液を3質量%添加し、30℃、150rpmで28日間振盪培養後、生菌数(個/ml)を測定した。
腐敗液:腐敗劣化しているエマルション型切削液 50質量%
トリプトソイ培地 25質量%
ブドウ糖ペプトン培地 25質量%
上記を24時間エアーレーションし、活性化した腐敗液
一般細菌、黴、酵母、嫌気性菌の数あるいは汚染度をサンアイバイオチェッカー(三愛石油株式会社製)により評価した。一般細菌及び酵母については1mL中の菌数を、no、103個以下、103個、104個、105個、106個、107個、107個以上の8段階で評価した。黴及び嫌気性菌については汚染度を、no、軽度、中度、重度の4段階で評価した。
判定基準:黴、酵母、嫌気性菌については、noを合格とする。
一般細菌については、103個以下/mlを合格とする。
Compositions of Examples and Comparative Examples having the compositions shown in Table 1 were prepared.
<Evaluation method>
(1) Rot resistance To 100 ml of a solution diluted to 3% by weight of the composition of the example or comparative example, 3% by mass of the following spoilage solution was added, and after culturing with shaking at 30°C and 150 rpm for 28 days, the number of viable bacteria was (cells/ml) was measured.
Putrid fluid: Emulsion-type cutting fluid that has rotted and deteriorated 50% by mass
Trypto soy medium 25% by mass
Glucose peptone medium 25% by mass
The above was aerated for 24 hours, and the activated putrefaction liquid was evaluated for the number or degree of contamination of general bacteria, mold, yeast, and anaerobic bacteria using a San-ai Biochecker (manufactured by San-Ai Sekiyu Co., Ltd.). For general bacteria and yeast, the number of bacteria in 1 mL was evaluated on an 8-level scale: no, 10 3 or less, 10 3 , 10 4 , 10 5 , 10 6 , 10 7 , and 10 7 or more. . Regarding mold and anaerobic bacteria, the degree of contamination was evaluated in four stages: no, mild, moderate, and severe.
Judgment criteria: For mold, yeast, and anaerobic bacteria, no is considered a pass.
For general bacteria, 10 3 or less/ml is considered a pass.
(2)潤滑性(切削性)
下記被削材を用いて、下記条件にてM6のタップ加工を行い、加工時に受ける切削抵抗を測定した。
被削工具:ロールタップ(OSG製 B-NRT RH7 M6×1.0)
被削材 :アルミニウム合金(AC8B-T6、300×200×30mm)
切削速度:10m/min
下穴 :5.48mmリーマ仕上げ,止まり穴
切削長 :20mm
濃度 :原液を水で5質量%に希釈
N数: 5
試験油剤:実施例又は比較例の組成物を水で5質量%に希釈したもの
給油方法 :下穴を試験油剤で満たす
評価方法: 切削抵抗(トルク[N・m])を測定
判定基準:切削トルクが2.9N・m以下を合格とする。
(2) Lubricity (cutting properties)
M6 tap machining was performed using the following workpiece material under the following conditions, and the cutting resistance received during machining was measured.
Work tool: Roll tap (OSG B-NRT RH7 M6 x 1.0)
Work material: Aluminum alloy (AC8B-T6, 300 x 200 x 30 mm)
Cutting speed: 10m/min
Pilot hole: 5.48mm reamed, blind hole Cutting length: 20mm
Concentration: Dilute the stock solution to 5% by mass with water Number of N: 5
Test oil: Composition of Example or Comparative Example diluted to 5% by mass with water Lubricating method: Fill pilot hole with test oil Evaluation method: Measure cutting resistance (torque [N・m]) Judgment criteria: Cutting A torque of 2.9 N·m or less is considered a pass.
(3)消泡性
3Lギアポンプ循環式試験方法により評価した。
液量: 3L
流量: 17.4L/min
吐出圧力:0.6kgf/cm2
ノズル径:φ6.5mm
容器: 直径220mm、高さ300mm
希釈水: Ca:5ppmの調整水(塩化カルシウム2水塩1.8375mgを蒸留水で希釈し1Lとした水)
濃度: 原液をCa:5ppmの調整水で5質量%に希釈
液温: 25℃
判定基準: 最高泡高さが200mm以下を合格とする。
(3) Defoaming property Evaluation was performed using a 3L gear pump circulation test method.
Liquid volume: 3L
Flow rate: 17.4L/min
Discharge pressure: 0.6kgf/ cm2
Nozzle diameter: φ6.5mm
Container: diameter 220mm, height 300mm
Dilution water: Adjusted water with Ca: 5 ppm (1.8375 mg of calcium chloride dihydrate was diluted with distilled water to make 1 L)
Concentration: Dilute the stock solution to 5% by mass with adjusted water containing Ca: 5ppm Solution temperature: 25°C
Judgment criteria: A maximum foam height of 200 mm or less is considered acceptable.
(4)原液安定性
実施例または比較例の組成物を、ろうそく瓶に入れ、-5℃、25℃、50℃の恒温槽内で168時間静置し、取り出した時の原液の状態を確認する。
判定基準:分離、固化等、外観変化がなければ合格とする。
(4) Stability of the stock solution Put the composition of the example or comparative example in a candle bottle, leave it for 168 hours in a constant temperature bath at -5°C, 25°C, and 50°C, and check the state of the stock solution when taken out. do.
Judgment criteria: Pass if there is no change in appearance such as separation or solidification.
(5)乳化安定性(希釈液の安定性)
実施例または比較例の組成物を、純水に5質量%となるように希釈し、栓付きメスシリンダーに100mL入れ、25℃、1日後の外観変化を確認する。
判定基準:乳化不良がなければ合格とする。
(5) Emulsion stability (stability of diluted solution)
A composition of an example or a comparative example is diluted with pure water to a concentration of 5% by mass, and 100 mL of the diluted composition is placed in a graduated cylinder with a stopper, and changes in appearance are observed after one day at 25°C.
Judgment criteria: Pass if there is no emulsification defect.
(6)耐硬水性
あらかじめ、カルシウム濃度が100ppmとなるように、純水に塩化カルシウム2水塩を溶かした水を準備し、この水に対して実施例または比較例の組成物を、5質量%となるように希釈し、マヨネーズ瓶に入れ、密閉して、25℃、1日後の外観変化を確認する。
判定基準:著しいスカムの発生、油分離がなければ合格とする。
(6) Hard water resistance Prepare water in which calcium chloride dihydrate is dissolved in pure water so that the calcium concentration is 100 ppm, and add 5 mass of the composition of Example or Comparative Example to this water. %, put it in a mayonnaise bottle, seal it, and check the appearance change after 1 day at 25°C.
Judgment criteria: Pass if there is no significant scum generation or oil separation.
(7)錆止め性
シャーレ(直径60mm高さ15mm)にドライカットしたFC200の切屑を20gはかり採り、各試料(希釈液)を25ml入れて、10分間静置し、その後資料をデカンテーションし、蓋をして室温で24時間放置する。24時間後の錆発生状況を目視にて観察した。
評価:発錆なし:○、約10%発錆:□、約50%発錆:△、全面発錆:×
Evaluation: No rusting: ○, Approximately 10% rusting: □, Approximately 50% rusting: △, Fully rusting: ×
Claims (6)
(B)少なくとも1種の二塩基酸(B-1)と、少なくとも1種の直鎖脂肪酸(B-2)と、少なくとも1種の分岐飽和脂肪酸(B-3)とを合わせて8~10.5質量%と、
(C)少なくとも1種の炭素数8~26の分岐アルコールを1~8質量%と、
(D)パラフィン系鉱油を20~60質量%と、
(E)水
を含有し、
(A-1)が、アミノブタノール、アミノヘキサノール、アミノオクタノール及びアミノドデカノールからなる群から選ばれる少なくとも1種であり、(A-1)の含有量が1~5質量%であり、
(A-2)が、ジエタノールアミン、ジイソプロパノールアミン、モノブチルモノエタノールアミンからなる群から選ばれる少なくとも1種であり、(A-2)の含有量が2~8質量%であり、
(A-3)が、トリエタノールアミン、トリイソプロパノールアミン、ジエタノールモノイソプロパノールアミンからなる群から選ばれる少なくとも1種であり、(A-3)の含有量が0.5~5質量%である、金属加工油剤組成物。 (A) at least one type of primary alkanolamine (A-1), at least one type of secondary alkanolamine (A-2), and at least one type of tertiary alkanolamine (A-3);
(B) At least one dibasic acid (B-1), at least one straight chain fatty acid (B-2), and at least one branched saturated fatty acid (B-3), totaling 8 to 10 .5% by mass,
(C) 1 to 8% by mass of at least one branched alcohol having 8 to 26 carbon atoms;
(D) 20 to 60% by mass of paraffinic mineral oil;
(E) contains water;
(A-1) is at least one selected from the group consisting of aminobutanol, aminohexanol, aminooctanol, and aminododecanol, and the content of (A-1) is 1 to 5% by mass,
(A-2) is at least one selected from the group consisting of diethanolamine, diisopropanolamine, and monobutylmonoethanolamine, and the content of (A-2) is 2 to 8% by mass,
(A-3) is at least one selected from the group consisting of triethanolamine, triisopropanolamine, and diethanolmonoisopropanolamine, and the content of (A-3) is 0.5 to 5% by mass, Metalworking oil composition.
(B-2)が、ペラルゴン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オクタデセン酸、リノール酸、リノレン酸、12-ヒドロキシステアリン酸、リシノレイン酸及びエルカ酸からなる群から選ばれる少なくとも1種であり、
(B-3)が、イソノナン酸、ネオノナン酸、イソデカン酸、ネオデカン酸、イソトリデカン酸、ネオトリデカン酸、イソステアリン酸、及びイソアラキン酸からなる群から選ばれる少なくとも1種である、請求項1に記載の金属加工油剤組成物。 (B-1) is at least one selected from the group consisting of sebacic acid, undecanedioic acid, dodecanedioic acid, and 5(or6)-carboxy-4-hexyl-2-cyclohexeneoctanoic acid;
(B-2) is at least one selected from the group consisting of pelargonic acid, lauric acid, myristic acid, palmitic acid, stearic acid, octadecenoic acid, linoleic acid, linolenic acid, 12-hydroxystearic acid, ricinoleic acid, and erucic acid. is a seed,
The metal according to claim 1, wherein (B-3) is at least one selected from the group consisting of isononanoic acid, neononanoic acid, isodecanoic acid, neodecanoic acid, isotridecanoic acid, neotridecanoic acid, isostearic acid, and isoarachic acid. Processing oil composition.
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