WO2019186781A1 - Transfer film, cured film and method for forming same, and electrical component - Google Patents

Transfer film, cured film and method for forming same, and electrical component Download PDF

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Publication number
WO2019186781A1
WO2019186781A1 PCT/JP2018/012810 JP2018012810W WO2019186781A1 WO 2019186781 A1 WO2019186781 A1 WO 2019186781A1 JP 2018012810 W JP2018012810 W JP 2018012810W WO 2019186781 A1 WO2019186781 A1 WO 2019186781A1
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WIPO (PCT)
Prior art keywords
resin layer
meth
acrylate
component
film
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PCT/JP2018/012810
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French (fr)
Japanese (ja)
Inventor
雅彦 海老原
向 郁夫
田仲 裕之
征志 南
匠 渡邊
智紀 寺脇
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日立化成株式会社
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Priority to PCT/JP2018/012810 priority Critical patent/WO2019186781A1/en
Publication of WO2019186781A1 publication Critical patent/WO2019186781A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/095Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having more than one photosensitive layer
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means

Definitions

  • the present invention relates to a transfer film, a cured film, a method for forming the same, and an electronic component.
  • a projected capacitive touch panel In general, in a projected capacitive touch panel, a plurality of X electrodes and a plurality of Y electrodes orthogonal to the X electrodes have a two-layer structure in order to express two-dimensional coordinates based on the X and Y axes. Forming. As a material for these electrodes, ITO (Indium-Tin-Oxide) is the mainstream.
  • the frame area of the touch panel is an area where the touch position cannot be detected, reducing the area of the frame area is an important factor for improving the product value.
  • a metal wiring such as copper is formed in the frame region in order to transmit a touch position detection signal.
  • a corrosive component such as moisture or salt may enter the inside from the sensing region.
  • the metal wiring corrodes, and there is a risk of an increase in electrical resistance between the electrode and the drive circuit, or disconnection.
  • a photosensitive resin composition layer containing a di (meth) acrylate compound having a dicyclopentanyl structure or a dicyclopentenyl structure is provided on a touch panel substrate, and the photosensitive resin composition
  • a method of forming a cured film of the photosensitive resin composition that covers a part or all of the substrate after removing a part other than the predetermined part after curing a predetermined part of the physical layer by irradiation with actinic rays. See Patent Document 1 below. According to this method, a cured film having a sufficiently low moisture permeability can be formed on the touch panel substrate.
  • the projected capacitive touch panel has a problem of so-called “bone appearance phenomenon” in which the electrode pattern is reflected on the screen in the sensing region.
  • the first curable transparent resin layer having a low refractive index adjusted to a specific refractive index range and the second curable transparent resin layer having a high refractive index are adjacent to each other.
  • a transfer film is disclosed (see Patent Document 2 below).
  • Patent Document 2 is not sufficient in suppressing the bone appearance phenomenon.
  • the present invention provides a transfer film capable of forming a cured film having an improved function of suppressing the appearance of bone phenomenon, a cured film obtained using the transfer film, a method for forming the same, and an electron including the cured film.
  • the purpose is to provide parts.
  • the diffuse reflectance of the cured film is set within a predetermined range. By adjusting, it has been found that the effect of suppressing the bone appearance phenomenon can be obtained more remarkably, and the present invention has been completed.
  • one aspect of the present invention is a support film, a first resin layer provided on the support film, and a second resin layer containing a metal oxide provided on the first resin layer. And a laminate including the transfer film.
  • the first resin layer is a photosensitive resin composition layer
  • the laminate is laminated at an exposure amount of 1000 mJ / cm 2 from the opposite side of the first resin layer to the second resin layer side.
  • the body is exposed (for example, irradiated with ultraviolet rays), heated at 140 ° C. for 2 hours, and then light having a wavelength of 400 nm obtained by measuring by the SCE method from the opposite side of the first resin layer to the second resin layer side.
  • the diffuse reflectance with respect to is 0.20% or less.
  • the cured laminate (the laminate is exposed at an exposure amount of 1000 mJ / cm 2 from the side opposite to the second resin layer side of the first resin layer of the laminate,
  • the cured product obtained by heating the laminate at 140 ° C. for 2 hours it is possible to improve the function of suppressing the bone appearance phenomenon.
  • the reason why such an effect is obtained is not clear, but is presumed as follows. That is, usually obtained by curing a laminate comprising a photosensitive resin composition layer and a resin layer containing a metal oxide (for example, a high refractive index layer having a refractive index of 1.50 or more at a wavelength of 633 nm).
  • the cured film to be formed When the cured film to be formed is provided on a transparent electrode pattern such as ITO, the cured film forms a regular reflection light from a portion where the transparent electrode pattern such as ITO is formed and a transparent electrode pattern such as ITO. It is considered that the bone appearance phenomenon is suppressed because the specularly reflected light from the unexposed portion interferes with each other and the color difference due to optical reflection is reduced.
  • the conventional transfer film light in the wavelength region near 400 nm cannot be sufficiently interfered, and it is assumed that the bone appearance phenomenon has occurred due to the light in the wavelength region.
  • the diffuse reflectance at a wavelength of 400 nm of the cured laminate is 0.20% or less, so that the bone appearance phenomenon due to light having a wavelength near 400 nm is suppressed. It is presumed that a more remarkable effect of suppressing the bone appearance phenomenon can be obtained.
  • the metal oxide may contain at least one selected from the group consisting of zirconium oxide, titanium oxide, tin oxide, zinc oxide, indium tin oxide, indium oxide, aluminum oxide, silicon oxide, and yttrium oxide.
  • zirconium oxide titanium oxide, tin oxide, zinc oxide, indium tin oxide, indium oxide, aluminum oxide, silicon oxide, and yttrium oxide.
  • the refractive index of the second resin layer at a wavelength of 633 nm and the diffuse reflectance can be easily controlled, and the effect of suppressing the bone appearance phenomenon can be more easily obtained.
  • the second resin layer is composed of (meth) acrylic acid, glycidyl (meth) acrylate, benzyl (meth) acrylate, styrene, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, A polymer having a structural unit derived from at least one compound selected from the group consisting of cyclohexyl (meth) acrylate and 2-ethylhexyl (meth) acrylate may be contained.
  • the second resin layer is excellent in alkali developability, and the diffuse reflectance can be easily controlled.
  • the first resin layer may contain a binder polymer, a photopolymerizable compound, and a photopolymerization initiator.
  • the photopolymerization initiator may contain at least one selected from the group consisting of oxime ester compounds and phosphine oxide compounds.
  • a patterned cured film (cured film pattern) can be formed with sufficient resolution even with a thin film (for example, a thin film having a thickness of 10 ⁇ m or less).
  • the binder polymer may have a carboxyl group, (meth) acrylic acid, glycidyl (meth) acrylate, benzyl (meth) acrylate, styrene, methyl (meth) acrylate, ethyl (meth) acrylate, ( It may have a structural unit derived from at least one compound selected from the group consisting of butyl (meth) acrylate, cyclohexyl (meth) acrylate and 2-ethylhexyl (meth) acrylate. In this case, the alkali developability, patterning property and transparency of the first resin layer can be improved.
  • the first resin layer may contain a phosphate ester having an ethylenically unsaturated group. In this case, the adhesion to the transparent electrode pattern can be improved and the occurrence of development residue can be reduced.
  • the thickness of the second resin layer may be 10 to 1000 nm.
  • the diffuse reflectance can be reduced, and the reflected light intensity of the entire touch screen in the touch panel can be further reduced.
  • the thickness of the laminate may be 30 ⁇ m or less. In this case, the followability at the time of laminating the first resin layer and the second resin layer to the base material can be improved.
  • One aspect of the present invention is a step of laminating a laminate of the transfer film on a substrate so that the second resin layer is in close contact with the substrate, and exposing a predetermined portion of the laminate on the substrate.
  • the present invention relates to a method for forming a cured film comprising: a step and a step of removing a portion other than the exposed predetermined portion to form a patterned cured film. According to this method, a patterned cured film having an excellent function of suppressing the bone appearance phenomenon can be obtained.
  • One aspect of the present invention relates to a cured film formed by curing the first resin layer and the second resin layer of the laminate in the transfer film.
  • This cured film is excellent in the function of suppressing the bone appearance phenomenon.
  • One aspect of the present invention relates to an electronic component including the above cured film.
  • this electronic component the above-mentioned bone appearance phenomenon is suppressed.
  • the transfer film which can form the cured film with the suppression function of a bone appearance phenomenon improved, the cured film obtained using this transfer film, its formation method, and an electron provided with this cured film Parts can be provided.
  • (meth) acrylic acid means acrylic acid or methacrylic acid
  • (meth) acrylate means acrylate or a corresponding methacrylate.
  • a or B only needs to include one of A and B, or may include both.
  • process is not limited to an independent process, and even if it cannot be clearly distinguished from other processes, the term “process” is used as long as the intended action of the process is achieved. included.
  • the numerical range indicated by using “to” indicates a range including the numerical values described before and after “to” as the minimum value and the maximum value, respectively.
  • the upper limit value and lower limit value individually described as numerical ranges can be arbitrarily combined.
  • each component in the composition is the sum of the plurality of substances present in the composition unless there is a specific indication when there are a plurality of substances corresponding to each component in the composition. Means quantity.
  • the exemplary materials may be used alone or in combination of two or more unless otherwise specified.
  • the “exposure amount” is a measured value at i-line (wavelength 365 nm).
  • a transfer film includes a support film, a first resin layer provided on the support film, and a second resin layer containing a metal oxide provided on the first resin layer. Including a laminate.
  • the first resin layer is a photosensitive resin composition layer.
  • the above laminate has a diffuse reflectance of 0.20 for light having a wavelength of 400 nm obtained by measuring with the SCE method (Special component excluded method) from the side opposite to the second resin layer side of the first resin layer after curing. % Or less.
  • the diffuse reflectance of a cured film obtained by curing the laminate is 0.20% or less.
  • after curing means that after the first resin layer and the second resin layer in the laminate are cured (for example, the first resin layer and the second resin layer are cured to a curing reaction rate of 70% or more). After).
  • the laminate is exposed at an exposure amount of 1000 mJ / cm 2 from the opposite side of the first resin layer to the second resin layer side.
  • the diffuse reflectance with respect to light having a wavelength of 400 nm obtained by measuring by the SCE method from the side opposite to the second resin layer side in the first resin layer is 0.20% or less
  • the second resin layer is thermosetting, the laminate is heated at 140 ° C. for 2 hours and then measured by the SCE method from the opposite side of the first resin layer to the second resin layer side.
  • the diffuse reflectance with respect to light having a wavelength of 400 nm is 0.20% or less.
  • the laminate when the second resin layer is photocurable, the laminate is laminated at an exposure amount of 1000 mJ / cm 2 from the opposite side of the first resin layer to the second resin layer side. It can be cured by exposing the body.
  • the laminate exposes the laminate with an exposure amount of 1000 mJ / cm 2 from the opposite side of the first resin layer to the second resin layer side. Can be cured by heating for 2 hours. Therefore, regardless of whether the second resin layer is curable (photo-curable or thermosetting), 1000 mJ / cm 2 from the opposite side of the first resin layer to the second resin layer side. It is obtained by exposing the laminate with an exposure amount, heating the exposed laminate at 140 ° C. for 2 hours, and measuring by the SCE method from the side opposite to the second resin layer side in the first resin layer.
  • the effect of the present invention can be obtained if the diffuse reflectance for light having a wavelength of 400 nm is 0.20% or less.
  • the diffuse reflectance is measured by the following method.
  • a laminator manufactured by Hitachi Chemical Co., Ltd., product name “HLM-3000 type”
  • the second resin layer of the transfer film facing the substrate (for example, a polycarbonate substrate having a thickness of 1 mm).
  • Laminate Lamination conditions are, for example, 110 ° C. and 0.4 MPa.
  • the laminate is irradiated with actinic rays from the first resin layer side with an exposure amount of 2 .
  • the support film is transparent, the active light is irradiated as it is.
  • the support film is opaque, the support film is removed and then the active light is applied.
  • actinic rays are irradiated without peeling off the support film, the film is left at room temperature (25 ° C.) for 15 minutes after exposure, and then the support film is peeled off.
  • a diffuse reflectance measurement sample is obtained.
  • the laminate is heated at 140 ° C. for 2 hours before or after peeling of the support film.
  • the diffuse reflectance of the measurement sample is measured by allowing light to enter from the first resin layer side, and SCE. Measure by method.
  • the diffuse reflectance of the substrate is measured, and the difference between the diffuse reflectance of the measurement sample and the diffuse reflectance of the substrate ([diffuse reflectance of measurement sample] ⁇ [diffuse reflectance of substrate]) is calculated. Let it be the diffuse reflectance of the laminate after curing.
  • the above diffuse reflectance is preferably 0.18% or less, more preferably 0.16% or less, and further preferably 0.15% or less, from the viewpoint of further improving the suppression function of the bone appearance phenomenon.
  • the diffuse reflectance may be 0% or more.
  • the diffuse reflectance is, for example, the type of resin contained in the first resin layer, the type and amount of resin, silane coupling agent, particles, etc. contained in the second resin layer, the first resin layer and the second resin layer. It can be adjusted by the thickness of the resin layer.
  • FIG. 1 is a schematic cross-sectional view showing a transfer film of one embodiment.
  • a transfer film 1 shown in FIG. 1 includes a support film 10, a first resin layer 20 provided on the support film 10, and a second resin layer provided on the first resin layer 20.
  • 30 is a photosensitive refractive index adjusting film.
  • the transfer film may include a protective film 15 provided on the opposite side of the second resin layer 30 from the first resin layer 20 as shown in FIG.
  • FIG. 2 is a schematic cross-sectional view showing an embodiment in which the transfer film of the embodiment is used for a substrate with a transparent electrode pattern.
  • a cured product (second cured resin layer) 32 of a second resin layer is provided on a substrate 50 with a transparent electrode pattern 50a such as ITO so as to cover the pattern 50a.
  • a cured product (first cured resin layer) 22 of the resin layer is provided, and the transparent laminate 100 is configured. That is, FIG. 2 shows a transparent laminate 100 provided with a patterned cured film (cured film pattern, cured product of laminate) 60 formed on the substrate 50 with a transparent electrode pattern 50a formed using the transfer film of one embodiment. Indicates.
  • the transparent electrode pattern 50a may be a metal wiring.
  • a cured film satisfying both the function of protecting the transparent electrode or the metal wiring in the frame area in the touch panel and the function of suppressing the visualization of the transparent electrode pattern or improving the visibility of the sensing area is formed at once. be able to.
  • a polymer film As the support film 10, for example, a polymer film can be used.
  • the polymer film include films of polyethylene terephthalate, polycarbonate, polyethylene, polypropylene, polyethersulfone, cycloolefin polymer, and the like.
  • the thickness of the support film 10 is preferably 5 ⁇ m or more, more preferably 10 ⁇ m or more, and even more preferably 15 ⁇ m or more from the viewpoint of excellent mechanical strength.
  • the thickness of the support film 10 is preferably 100 ⁇ m or less, more preferably 70 ⁇ m or less, still more preferably 40 ⁇ m or less, and even more preferably 35 ⁇ m or less from the viewpoint of suppressing a reduction in resolution when irradiating active light through the support film 10. Particularly preferred. From these viewpoints, the thickness of the support film 10 is preferably 5 to 100 ⁇ m, more preferably 10 to 70 ⁇ m, still more preferably 15 to 40 ⁇ m, and particularly preferably 15 to 35 ⁇ m.
  • the first resin layer 20 is formed of a curable resin composition.
  • the first resin layer 20 is a layer (photosensitive resin composition layer) formed of a photosensitive resin composition from the viewpoint of easily forming a cured film having a desired shape.
  • the first resin layer 20 includes a binder polymer (hereinafter also referred to as “first binder polymer” or “(A) component”), a photopolymerizable compound (hereinafter also referred to as “(B) component”), It is preferably formed from a photosensitive resin composition containing a photopolymerization initiator (hereinafter also referred to as “component (C)”).
  • a binder polymer having a carboxyl group is preferably used as the component (A) from the viewpoint of enabling patterning by alkali development.
  • a co-polymer having a structural unit derived from (meth) acrylic acid and a structural unit derived from (meth) acrylic acid alkyl ester Coalescence is preferred.
  • the copolymer may contain in the structural unit other monomers that can be copolymerized with the (meth) acrylic acid or the (meth) acrylic acid alkyl ester. Specific examples include glycidyl (meth) acrylate, benzyl (meth) acrylate, and styrene.
  • the component may have an ethylenically unsaturated group.
  • the (A) component which has an ethylenically unsaturated group shall not be contained in (B) component in this specification.
  • Examples of the (meth) acrylic acid alkyl ester include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, Examples thereof include hydroxylethyl methacrylate.
  • the component (A) contains (meth) acrylic acid, (meth) acrylic acid glycidyl, and (meth) acrylic acid from the viewpoint of alkali developability (particularly alkali developability with respect to an aqueous inorganic alkali solution), patternability, transparency, and reduction of diffuse reflectance.
  • benzyl (meth) acrylate Selected from the group consisting of benzyl (meth) acrylate, styrene, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, cyclohexyl (meth) acrylate and 2-ethylhexyl (meth) acrylate It is preferable to include a binder polymer having a structural unit derived from at least one compound.
  • the weight average molecular weight of the component (A) is preferably 10,000 or more, more preferably 15,000 or more, and still more preferably 30,000 or more, from the viewpoint of resolution and easy adjustment of the diffuse reflectance to a desired range. 40,000 or more is particularly preferable.
  • the weight average molecular weight of the component (A) is preferably 200,000 or less, more preferably 150,000 or less, and particularly preferably 100,000 or less from the viewpoint of resolution.
  • the component (A) weight average molecular weight may be 60,000 or less. From these viewpoints, the weight average molecular weight of the component (A) is preferably 10,000 to 200,000, more preferably 15,000 to 150,000, still more preferably 30,000 to 150,000, and 30,000. To 100,000 is particularly preferred, and 40,000 to 100,000 is very particularly preferred.
  • Component (A) The weight average molecular weight may be 40,000 to 60,000. In addition, a weight average molecular weight can be measured by the gel permeation chromatography method with reference to the Example of this specification.
  • the acid value of the component (A) is preferably 75 mgKOH / g or more from the viewpoint of easily forming a cured film having a desired shape by alkali development and easily adjusting the diffuse reflectance to a desired range.
  • the acid value of the component (A) may be 90 mgKOH / g or more.
  • the acid value of the component (A) is preferably 200 mgKOH / g or less from the viewpoint of achieving both controllability of the cured film shape and rust prevention of the cured film and easily adjusting the diffuse reflectance to a desired range. 150 mgKOH / g or less is more preferable, and 120 mgKOH / g or less is still more preferable.
  • the acid value of the component (A) is preferably 75 to 200 mgKOH / g, more preferably 75 to 150 mgKOH / g, and still more preferably 75 to 120 mgKOH / g.
  • the acid value of the component (A) may be 90 to 150 mgKOH / g.
  • an acid value can be measured with reference to the Example of this specification.
  • the content of the component (A) is preferably 35 parts by mass or more with respect to 100 parts by mass of the total amount of the component (A) and the component (B), from the viewpoint of maintaining pattern formability and rust prevention of the cured film. 40 parts by mass or more is more preferable, 50 parts by mass or more is further preferable, and 55 parts by mass or more is particularly preferable.
  • the content of the component (A) is preferably 85 parts by mass or less, and 80 parts by mass or less with respect to 100 parts by mass of the total amount of the component (A) and the component (B), from the viewpoint of excellent coating properties of the resin composition. Is more preferable, 70 mass parts or less are still more preferable, and 65 mass parts or less are especially preferable.
  • the content of the component (A) is preferably 35 to 85 parts by weight, more preferably 40 to 80 parts by weight with respect to 100 parts by weight of the total amount of the components (A) and (B), Is more preferably 70 parts by mass, and particularly preferably 55-65 parts by mass.
  • (B) component: photopolymerizable compound As the component (B), a photopolymerizable compound having an ethylenically unsaturated group can be used.
  • the photopolymerizable compound having an ethylenically unsaturated group include a monofunctional vinyl monomer, a bifunctional vinyl monomer, or a polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups.
  • Examples of the monofunctional vinyl monomer include those exemplified as monomers used for the synthesis of a copolymer which is a suitable example of the component (A).
  • bifunctional vinyl monomer examples include polyethylene glycol di (meth) acrylate, trimethylolpropane di (meth) acrylate, polypropylene glycol di (meth) acrylate, 2,2-bis (4- (meth) acryloxypolyethoxypolypropoxy Phenyl) propane, bisphenol A diglycidyl ether di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, and the like.
  • the polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups conventionally known ones can be used without particular limitation.
  • the polyfunctional vinyl monomer includes a (meth) acrylate compound having a skeleton derived from trimethylolpropane such as trimethylolpropane tri (meth) acrylate; tetramethylolmethane (Meth) acrylate compounds having a skeleton derived from tetramethylolmethane such as tri (meth) acrylate and tetramethylolmethanetetra (meth) acrylate; derived from pentaerythritol such as pentaerythritol tri (meth) acrylate and pentaerythritol tetra (meth) acrylate (Meth) acrylate compounds having the following skeleton: bones derived from dipentaerythritol such
  • the polyfunctional vinyl monomer preferably includes a di (meth) acrylate compound having a dicyclopentanyl structure or a dicyclopentenyl structure, and has a dicyclopentanyl structure, from the viewpoint of inhibiting corrosion of metal wiring and transparent electrodes. More preferably, it contains a di (meth) acrylate compound. From the viewpoint of suppressing corrosion of the metal wiring and the transparent electrode, it is preferable to include a compound represented by the following general formula (1) as a di (meth) acrylate compound having a dicyclopentanyl structure or a dicyclopentenyl structure.
  • R 1 and R 2 each independently represent a hydrogen atom or a methyl group
  • X represents a divalent group having a dicyclopentanyl structure or a dicyclopentenyl structure
  • R 3 And R 4 each independently represents an alkylene group having 1 to 4 carbon atoms
  • n and m each independently represents an integer of 0 to 2
  • p and q each independently represents an integer of 0 or more
  • p + q 0 to 10 is selected.
  • R 3 and R 4 are each independently preferably an ethylene group or a propylene group, and more preferably an ethylene group.
  • the propylene group may be either an n-isopropylene group or an isopropylene group.
  • n and m indicate how much a methylene group is added in the molecule.
  • p and q indicate how much an alkoxy group having 1 to 4 carbon atoms is added to the molecule.
  • p + q is 2 or more, two or more R 3 and R 4 may be the same or different.
  • the compound represented by the general formula (1) realizes low moisture permeability of the film because the divalent group having a dicyclopentanyl structure or dicyclopentenyl structure contained in X has a bulky structure. Therefore, it is considered that the corrosion resistance of the metal wiring and the transparent electrode is improved.
  • the dicyclopentanyl structure and the dicyclopentenyl structure can also be referred to as a tricyclodecane skeleton and a tricyclodecene skeleton, respectively.
  • the “tricyclodecane skeleton” and the “tricyclodecene skeleton” refer to the following structures (where each bond is an arbitrary position).
  • Examples of the compound represented by the general formula (1) include tricyclodecane dimethanol diacrylate represented by the following formula (2). This is available as A-DCP (manufactured by Shin-Nakamura Chemical Co., Ltd., product name).
  • the content of the di (meth) acrylate compound having a dicyclopentanyl structure or a dicyclopentenyl structure is 50 with respect to 100 parts by mass of the total amount of the component (B) from the viewpoint of suppressing corrosion of the metal wiring and the transparent electrode. It is preferably at least 70 parts by weight, more preferably at least 70 parts by weight, even more preferably at least 80 parts by weight.
  • the content of the di (meth) acrylate compound having a dicyclopentanyl structure or a dicyclopentenyl structure may be 100 parts by mass with respect to 100 parts by mass of the total amount of the component (B).
  • the ratio to be used is not particularly limited, but photocurability and electrode corrosion From the viewpoint of preventing the polymerization, the proportion of the monomer having at least three polymerizable ethylenically unsaturated groups in the molecule is 30 mass out of 100 mass parts of the total amount of the photopolymerizable compound contained in the photosensitive resin composition. Part or more, 50 parts by mass or more, or 75 parts by mass or more.
  • the component (C) any conventionally known photopolymerization initiator can be used without particular limitation, but a highly transparent photopolymerization initiator is preferred.
  • the component (C) is at least one selected from the group consisting of oxime ester compounds and phosphine oxide compounds. It is preferable that an oxime ester compound is included.
  • Examples of the phosphine oxide compound include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide.
  • the oxime ester compound is preferably at least one selected from the group consisting of a compound represented by the following formula (3), a compound represented by the following formula (4), and a compound represented by the following formula (5). Used.
  • R 11 and R 12 each independently represents an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 4 to 10 carbon atoms, a phenyl group, or a tolyl group.
  • Preferred is an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 4 to 6 carbon atoms, a phenyl group or a tolyl group, an alkyl group having 1 to 4 carbon atoms, a cycloalkyl group having 4 to 6 carbon atoms, a phenyl group or tolyl
  • a group is more preferable, and a methyl group, a cyclopentyl group, a phenyl group, or a tolyl group is still more preferable.
  • R 13 represents —H, —OH, —COOH, —O (CH 2 ) OH, —O (CH 2 ) 2 OH, —COO (CH 2 ) OH or —COO (CH 2 ) 2 OH.
  • —H, —O (CH 2 ) OH, —O (CH 2 ) 2 OH, —COO (CH 2 ) OH, or —COO (CH 2 ) 2 OH are preferred, —H, —O (CH 2 ) 2 More preferred is OH or —COO (CH 2 ) 2 OH.
  • each R 14 represents an alkyl group having 1 to 6 carbon atoms, and is preferably a propyl group.
  • the plurality of R 14 may be the same or different.
  • R 15 represents NO 2 or ArCO (wherein Ar represents a substituted or unsubstituted aryl group), and Ar is preferably a tolyl group.
  • Examples of the substituent in the case of having a substituent include an alkyl group having 1 to 6 carbon atoms.
  • R 16 and R 17 each independently represent an alkyl group having 1 to 12 carbon atoms, a phenyl group, or a tolyl group, preferably a methyl group, a phenyl group, or a tolyl group.
  • R 18 represents an alkyl group having 1 to 6 carbon atoms, preferably an ethyl group.
  • R 19 is an organic group having an acetal bond, and a substituent corresponding to R 19 in a compound represented by the formula (5-1) described later is preferable.
  • R 20 and R 21 each independently represents an alkyl group having 1 to 12 carbon atoms, a phenyl group or a tolyl group, preferably a methyl group, a phenyl group or a tolyl group, and more preferably a methyl group.
  • R 22 represents an alkyl group having 1 to 6 carbon atoms.
  • n represents an integer of 0 to 4.
  • Examples of the compound represented by the above formula (3) include a compound represented by the following formula (3-1) and a compound represented by the following formula (3-2).
  • a compound represented by the following formula (3-1) is available as IRGACURE OXE01 (manufactured by BASF Japan Ltd., product name).
  • Examples of the compound represented by the above formula (4) include a compound represented by the following formula (4-1).
  • a compound represented by the following formula (4-1) is available as DFI-091 (product name, manufactured by Daito Chemix Co., Ltd.).
  • Examples of the compound represented by the above formula (5) include a compound represented by the following formula (5-1).
  • a compound represented by the following formula (5-1) is available as Adekaoptomer N-1919 (manufactured by ADEKA, product name).
  • oxime ester compounds it is preferable to use a compound represented by the following formula (6), a compound represented by the following formula (7), or the like.
  • the compound represented by the above formula (3-1) is very preferable. Whether the compound represented by the above formula (3-1) is contained in the cured film can be confirmed by pyrolysis gas chromatograph mass spectrometry of the cured film described in International Publication No. 2013/084875.
  • the content of the component (C) is preferably 0.1 parts by mass or more, and preferably 1 part by mass or more with respect to 100 parts by mass of the total amount of the components (A) and (B), from the viewpoint of excellent photosensitivity and resolution. More preferred.
  • the content of the component (C) is preferably 10 parts by mass or less and more preferably 5 parts by mass or less with respect to 100 parts by mass of the total amount of the component (A) and the component (B) from the viewpoint of excellent photosensitivity and resolution. 3 parts by mass or less is more preferable, and 2 parts by mass or less is particularly preferable.
  • the content of the component (C) is preferably 0.1 to 10 parts by mass, more preferably 1 to 5 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B). 1 to 3 parts by mass is more preferable, and 1 to 2 parts by mass is particularly preferable.
  • the photosensitive resin composition forming the first resin layer 20 is a triazole compound having a mercapto group, a tetrazole compound having a mercapto group, a thiadiazole compound having a mercapto group, from the viewpoint of further improving the rust prevention property of the cured film. It is preferable to further contain a triazole compound having an amino group or a tetrazole compound having an amino group (hereinafter also referred to as “component (D)”).
  • component (D) a triazole compound having an amino group or a tetrazole compound having an amino group
  • the triazole compound having a mercapto group include 3-mercapto-triazole (manufactured by Wako Pure Chemical Industries, Ltd., product name: 3MT).
  • the thiadiazole compound having a mercapto group include 2-amino-5-mercapto-1,3,4-thiadiazole (manufactured by Wako Pure Chemical Industries,
  • triazole compound having an amino group examples include benzotriazole, 1H-benzotriazole-1-acetonitrile, benzotriazole-5-carboxylic acid, 1H-benzotriazole-1-methanol, carboxybenzotriazole, etc. , 3-mercaptotriazole, 5-mercaptotriazole, and other triazole compounds containing a mercapto group are substituted with amino groups.
  • tetrazole compounds having an amino group examples include 5-amino-1H-tetrazole, 1-methyl-5-amino-tetrazole, 1-methyl-5-mercapto-1H-tetrazole, and 1-carboxymethyl-5-amino-tetrazole.
  • Etc. These tetrazole compounds may be water-soluble salts thereof. Specific examples include alkali metal salts of 1-methyl-5-amino-tetrazole such as sodium, potassium and lithium.
  • the content is 100 parts by mass with respect to the total amount of the component (A) and the component (B) from the viewpoint of further improving the rust prevention property of the cured film.
  • 0.05 parts by mass or more preferably 0.1 parts by mass or more, more preferably 0.2 parts by mass or more, and particularly preferably 0.3 parts by mass or more.
  • the content of the component (D) is preferably 5.0 parts by mass or less with respect to 100 parts by mass of the total amount of the component (A) and the component (B), from the viewpoint of excellent transparency of the cured film, and is 2.0 masses. Part or less is more preferable, 1.0 part by weight or less is more preferable, and 0.8 part by weight or less is particularly preferable. From these viewpoints, 0.05 to 5.0 parts by mass is preferable, 0.1 to 2.0 parts by mass is more preferable, 0.2 to 1.0 parts by mass is further preferable, and 0.3 to 0.8 parts by mass is preferable. Part by mass is particularly preferred.
  • the photosensitive resin composition comprises a phosphate ester having an ethylenically unsaturated group (hereinafter also referred to as “component (E)”) from the viewpoint of adhesion to the ITO electrode patterned substrate and prevention of development residue. It is preferable to contain.
  • component (E) a phosphate ester having an ethylenically unsaturated group
  • the phosphate ester having an ethylenically unsaturated group may overlap with the component (B), but in the present specification, the component (E) is not included in the component (B).
  • the photosensitive resin composition contains the component (E)
  • the content is improved from the viewpoint of preventing the development residue while improving the adhesion to the substrate with the ITO electrode pattern, and the component (A) and (B )
  • the total amount of components is preferably 0.05 parts by mass or more, more preferably 0.1 parts by mass or more, and still more preferably 0.15 parts by mass or more with respect to 100 parts by mass.
  • the content of the component (E) is improved from the viewpoint of preventing the development residue while improving the adhesion to the substrate with the ITO electrode pattern, with respect to 100 parts by mass of the total amount of the component (A) and the component (B). 5.0 parts by mass or less is preferable, 4.0 parts by mass or less is more preferable, and 3.0 parts by mass or less is still more preferable.
  • adhesion imparting agents such as silane coupling agents, rust preventive agents, leveling agents, plasticizers, fillers, antifoaming agents, flame retardants, Stabilizers, antioxidants, fragrances, thermal crosslinking agents, polymerization inhibitors and the like can be contained in an amount of about 0.01 to 20 parts by mass with respect to 100 parts by mass of the total amount of component (A) and component (B). . These can be used alone or in combination of two or more.
  • said "photosensitive resin composition” means the composition of the state which does not contain the solvent mentioned later, and content of each component is content with respect to component total other than the solvent mentioned later.
  • the content of the metal oxide in the photosensitive resin composition is usually smaller than the content of the metal oxide in the resin composition forming the second resin layer described later.
  • the content of the metal oxide in the photosensitive resin composition may be 10% by mass or less, 5% by mass or less, or 1% by mass or less, and 0% by mass based on the total mass of the photosensitive resin composition. May be.
  • the refractive index at a wavelength of 633 nm of the first resin layer after curing is usually smaller than the refractive index at a wavelength of 633 nm of the second resin layer described later.
  • the refractive index of the first resin layer after curing at a wavelength of 633 nm is usually 1.40 or more and 1.49 or less.
  • the refractive index at a wavelength of 633 nm of the first resin layer 20 may be appropriately set so that the refractive index at a wavelength of 633 nm of the cured first resin layer falls within the above range.
  • the refractive index of the first resin layer 20 at a wavelength of 633 nm may be 1.40 to 1.49.
  • the thickness of the first resin layer 20 is preferably 15 ⁇ m or less, more preferably 10 ⁇ m or less, from the viewpoint of sufficient effects as a protective film and the reduction of the diffuse reflectance of the cured film. 8 ⁇ m or less is more preferable.
  • the thickness of the first resin layer 20 (thickness after drying) is preferably 2 ⁇ m or more from the viewpoint of sufficiently providing a protective film and sufficiently embedding a step on the surface of the substrate with a transparent electrode pattern. The above is more preferable. That is, the thickness of the first resin layer 20 (thickness after drying) is preferably 2 to 15 ⁇ m, more preferably 2 to 10 ⁇ m, still more preferably 3 to 8 ⁇ m.
  • the second resin layer 30 Since the second resin layer 30 contains a metal oxide, it has a high refractive index.
  • the refractive index at 633 nm of the second resin layer 30 is, for example, 1.50 or more.
  • the second resin layer 30 contains a metal oxide and has a high refractive index (for example, the refractive index at 633 nm is 1.50 or more), when the transparent laminated body 100 shown in FIG.
  • the cured film has a refractive index of a transparent electrode pattern 50a such as ITO and various members used on the first cured resin layer 22 (for example, a cover glass and a transparent electrode used when modularized) It tends to be an intermediate value of the refractive index of the transparent adhesive film (OCA, Optical Clear Adhesive) that bonds the pattern.
  • OCA Optical Clear Adhesive
  • the refractive index can be measured with reference to the examples in this specification.
  • the refractive index at 633 nm of the second resin layer 30 may be 1.55 or more, or 1.60 or more, and 1.90 or less, 1. It may be 85 or less or 1.75 or less. That is, the refractive index of the second resin layer 30 at a wavelength of 633 nm may be, for example, 1.50 to 1.90, 1.55 to 1.85, or 1.60 to 1.75. In the present embodiment, in particular, when the refractive index at 633 nm of the second resin layer 30 is 1.60 or more, the effect obtained by setting the diffuse reflectance of the cured film to 0.20% or less becomes remarkable.
  • the resin composition forming the second resin layer 30 may be a curable (eg, photocurable or thermosetting) resin composition, and is preferably photocurable.
  • the resin composition forming the second resin layer 30 is not necessarily required to contain a photopolymerization component such as a photopolymerizable compound or a photopolymerization initiator, and is caused by a photopolymerization component that migrates from an adjacent resin layer. Then, the resin composition may be photocured.
  • the second resin layer 30 contains, for example, a binder polymer (hereinafter also referred to as “second binder polymer”) and a metal oxide (hereinafter also referred to as “(F) component”). That is, the resin composition forming the second resin layer 30 contains, for example, a second binder polymer and a metal oxide.
  • the second resin layer 30 (resin composition forming the second resin layer 30) may further contain a surface treatment agent (hereinafter also referred to as “component (G)”). 20 may contain the components (B) to (E) and other additives (excluding those corresponding to the component (G)).
  • said "resin composition which forms the 2nd resin layer 30" means the composition of the state which does not contain the solvent mentioned later, and content of each component mentioned later is with respect to component whole quantity other than the solvent mentioned later. Content.
  • [Second binder polymer] As the second binder polymer, compounds exemplified in the component (A) used for the first resin layer 20 can be preferably used.
  • the acid value of the second binder polymer reduces the diffuse reflectance of the cured film and the viewpoint of improving the alkali developability of the second resin layer when the second resin layer is bonded to the first resin layer. From the viewpoint, for example, 80 mgKOH / g or more is preferable, 100 mgKOH / g or more is more preferable, and 120 mgKOH / g or more is more preferable.
  • the acid value is preferably 200 mgKOH / g or less, more preferably 175 mgKOH / g or less, and still more preferably 160 mgKOH / g or less, from the viewpoint of achieving both controllability of the cured film shape and rust prevention of the cured film.
  • the acid value of the binder polymer 80 to 200 mgKOH / g is preferable, 100 to 175 mgKOH / g is more preferable, and 120 to 160 mgKOH / g is still more preferable.
  • a carboxyl group is imparted to the side chain of the binder polymer.
  • the acid value of the second binder polymer can be measured in the same manner as the acid value of the first binder polymer.
  • the weight average molecular weight of the second binder polymer is preferably 10,000 or more from the viewpoint of resolution.
  • the weight average molecular weight of the second binder polymer is preferably 200,000 or less, more preferably 150,000 or less, still more preferably 100,000 or less, particularly preferably 85,000 or less, from the viewpoint of resolution, 70,000.
  • the following are highly preferred. From these viewpoints, the weight average molecular weight of the second binder polymer is preferably 10,000 to 200,000, more preferably 10,000 to 150,000, still more preferably 10,000 to 100,000. 000 to 85,000 is particularly preferable, and 10,000 to 70,000 is very preferable.
  • the weight average molecular weight of a 2nd binder polymer can be measured similarly to the weight average molecular weight measurement of a 1st binder polymer.
  • the content of the second binder polymer in the second resin layer 30 is preferably 40 parts by mass or more and more preferably 50 parts by mass or more with respect to 100 parts by mass of the total amount of the second binder polymer and the component (B). 60 parts by mass or more is more preferable.
  • the content of the second binder polymer in the second resin layer 30 is preferably 80 parts by mass or less with respect to 100 parts by mass of the total amount of the second binder polymer and the component (B). From these viewpoints, the content of the second binder polymer in the second resin layer 30 is preferably 40 to 80 parts by mass with respect to 100 parts by mass of the total amount of the second binder polymer and the component (B). ⁇ 80 parts by mass is more preferred, and 60 ⁇ 80 parts by mass is even more preferred.
  • the refractive index at a wavelength of 633 nm of the second resin layer can be improved, and more excellent transparency can be obtained. Moreover, developability can be improved, suppressing adsorption
  • the refractive index at a wavelength of 633 nm of the second resin layer can be easily controlled, and the refractive index at a wavelength of 633 nm is 1.50 or more from the viewpoint of easily obtaining better transparency.
  • Metal oxides are preferred.
  • the component (F) may be metal oxide particles or metal oxide fine particles. As the component (F), one type of particle can be used alone, or two or more types of particles can be used in combination.
  • the average particle diameter D50 of the particulate metal oxide may be 70 nm or less from the viewpoint of easily adjusting the diffuse reflectance to a desired range, and may be 5 nm or more and 10 nm. Or more than 15 nm.
  • the metal oxide includes zirconium oxide, titanium oxide, tin oxide, zinc oxide, indium tin oxide, indium oxide, aluminum oxide from the viewpoint of improving the refractive index of the second resin layer and reducing the diffuse reflectance of the cured film. It is preferable to include at least one selected from the group consisting of silicon oxide and yttrium oxide, and it is more preferable to include at least one selected from the group consisting of zirconium oxide and titanium oxide. In particular, when containing at least one selected from the group consisting of zirconium oxide and titanium oxide, it is possible to more suitably achieve both improvement of the refractive index of the second resin layer and reduction of the diffuse reflectance of the cured film.
  • zirconium oxide particles when the material of the transparent electrode is ITO, it is preferable to use zirconium oxide nanoparticles from the viewpoint of improving the refractive index and adhesion between the ITO and the transparent substrate.
  • the particle size distribution Dmax of the zirconium oxide nanoparticles is preferably 40 nm or less from the viewpoint of adhesion to ITO and the transparent substrate and from the viewpoint of easily adjusting the diffuse reflectance to a desired range.
  • Zirconium oxide nanoparticles are OZ-S30K (product name, manufactured by Nissan Chemical Industries, Ltd.), OZ-S40K-AC (product name, manufactured by Nissan Chemical Industries, Ltd.), SZR-K (dispersion of zirconium oxide methyl ethyl ketone, Sakai Chemical). Kogyo Co., Ltd., product name) and SZR-M (zirconium oxide methanol dispersion, Sakai Chemical Industry Co., Ltd., product name) are commercially available.
  • the particle size distribution Dmax of the titanium oxide nanoparticles is preferably 50 nm or less, and more preferably 10 nm or more. That is, the particle size distribution Dmax of the titanium oxide nanoparticles is preferably 10 to 50 nm.
  • a sulfide containing atoms such as Mg, Al, Si, Ca, Cr, Cu, Zn, and Ba can be used in addition to the metal oxide.
  • the content of the component (F) can improve the refractive index of the second resin layer, from the viewpoint of easily obtaining better transparency, from the viewpoint of improving developability, and from the viewpoint of reducing diffuse reflectance. Therefore, 20 parts by mass or more is preferable with respect to 100 parts by mass of the second resin composition, 40 parts by mass or more is more preferable, 70 parts by mass or more is further preferable, 75 parts by mass or more is even more preferable, and 80 parts by mass or more. Is particularly preferred.
  • the content of the component (F) is preferably 90 parts by mass or less with respect to 100 parts by mass of the second resin composition, from the viewpoint of improving developability and the viewpoint of easily adjusting the diffuse reflectance to a desired range. 85 mass parts or less are more preferable.
  • the content of the component (F) is 20 to 90 parts by weight, 40 to 90 parts by weight, 70 to 90 parts by weight with respect to 100 parts by weight of the resin composition forming the second resin layer 30. It may be 70 to 85 parts by weight, 75 to 90 parts by weight, 75 to 85 parts by weight, 80 to 90 parts by weight, or 80 to 85 parts by weight.
  • the component (G) contributes to the improvement in dispersibility of the component (F) in the second resin layer. Therefore, when the second resin layer contains the component (G), the component (F) tends to be present in the second resin layer in a well dispersed state, and the diffuse reflectance of the cured film can be easily reduced.
  • the component (G) include silane coupling agents and organometallic complexes (such as Al metal complexes). Among these, a silane coupling agent is preferably used from the viewpoint of being excellent in the effect of reducing the diffuse reflectance.
  • silane coupling agent examples include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacrylate.
  • the component (G) may exist in a state of being bonded to the surface of the component (F).
  • the component (F) may be surface-treated with the component (G), and the component (G) may be bonded to the surface of the component (F).
  • the content of the component (G) is preferably from 0.1 to 100 parts by mass of the component (F) from the viewpoint of easily obtaining the effect of improving the dispersibility of the component (F) and easily reducing the diffuse reflectance of the cured film.
  • the amount is preferably 5 parts by mass or more, more preferably 1.0 part by mass or more, and further preferably 2.0 parts by mass or more.
  • the content of the component (G) may be 10 parts by mass or less with respect to 100 parts by mass of the component (F) from the viewpoint of excellent curability of the resin composition and reduction of diffuse reflectance. Or 3 parts by mass or less.
  • the thickness of the second resin layer 30 is preferably 10 nm or more, more preferably 20 nm or more, still more preferably 30 nm or more, and particularly preferably 40 nm or more.
  • the thickness of the second resin layer 30 is preferably 1000 nm or less, more preferably 500 nm or less, still more preferably 100 nm or less, still more preferably 80 nm or less, and particularly preferably 60 nm or less.
  • the thickness of the second resin layer 30 after drying may be, for example, 10 to 1000 nm, 20 to 500 nm, 30 to 100 nm, 40 to 80 nm, or 40 to 60 nm.
  • the transfer film of the embodiment may include other layers appropriately selected as long as the effects of the present invention are obtained. There is no restriction
  • a cushion layer, an oxygen shielding layer, a release layer, an adhesive layer, and the like can be given.
  • the transfer film may have these layers individually by 1 type, and may have 2 or more types. Moreover, you may have 2 or more of the same kind of layers.
  • the first resin layer 20 and the second resin layer 30 are adjacent to each other, but the other resin layer 20 is between the first resin layer 20 and the second resin layer 30. A layer may be present.
  • the 1st resin layer 20 and the support film 10 are adjacent, the said other layer may exist between the 1st resin layer 20 and the support film 10.
  • Examples of the protective film 15 include polyethylene, polypropylene, polyethylene terephthalate, polycarbonate, a polyethylene-vinyl acetate copolymer, a polyethylene-vinyl acetate copolymer film, and a laminated film of these films and polyethylene.
  • the thickness of the protective film 15 may be 5 ⁇ m or more, and may be 100 ⁇ m or less.
  • the thickness of the protective film 15 is preferably 70 ⁇ m or less, more preferably 60 ⁇ m or less, still more preferably 50 ⁇ m or less, and particularly preferably 40 ⁇ m or less, from the viewpoint of storing in a roll.
  • the transfer film 1 is, for example, a coating liquid containing a resin composition (photosensitive resin composition) that forms the first resin layer 20 and a coating composition that contains a resin composition that forms the second resin layer 30.
  • a resin composition photosensitive resin composition
  • Each liquid can be prepared, and each can be obtained by apply
  • the transfer film 1 is coated with a coating solution containing a resin composition for forming the first resin layer 20 on the support film 10 and dried, and then the second resin is formed on the first resin layer 20. It can also form by apply
  • the coating liquid uniformly dissolves or disperses each component constituting the resin composition forming the first resin layer 20 and the resin composition forming the second resin layer 30 according to this embodiment described above in a solvent. Can be obtained.
  • the resin composition that forms the second resin layer 30 includes the component (G)
  • all the components are mixed at once. However, after the (F) component and the (G) component are mixed to obtain a mixture, the obtained mixture is mixed with the other components other than the (F) component and the (G) component. Is preferred.
  • the surface of the component (F) is treated with the component (G), and the second resin layer 30
  • the dispersibility of the component (F) is improved. This makes it easier to reduce the diffuse reflectance.
  • the solvent used as the coating solution is not particularly limited, and known ones can be used. Solvents used as coating solutions are, for example, acetone, methyl ethyl ketone, methyl isobutyl ketone, toluene, methanol, ethanol, propanol, butanol, methylene glycol, ethylene glycol, propylene glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol Examples include ethyl methyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, chloroform, and methylene chloride.
  • Application methods include, for example, doctor blade coating method, Meyer bar coating method, roll coating method, screen coating method, spinner coating method, inkjet coating method, spray coating method, dip coating method, gravure coating method, curtain coating method, die coating method. Law.
  • the drying conditions are not particularly limited, but the drying temperature is preferably 60 to 130 ° C., and the drying time is preferably 0.5 to 30 minutes.
  • the thickness of the laminate 40 including the first resin layer 20 and the second resin layer 30 is preferably 30 ⁇ m or less, more preferably 20 ⁇ m or less, and even more preferably 10 ⁇ m or less from the viewpoint of improving the followability during lamination. Furthermore, from the viewpoint of rust prevention, taking into account the possibility of pinholes due to protrusions on the substrate, it is preferably 1 ⁇ m or more, preferably 2 ⁇ m or more, and more preferably 2 ⁇ m or more. If it is 3 micrometers or more, it will become possible to suppress the influence by the protrusion of a base material, and to maintain rust prevention property.
  • the film (transfer film) described above is used after being transferred to a substrate or the like. That is, the present invention is a laminate comprising a support film, a first resin layer provided on the support film, and a second resin layer containing a metal oxide provided on the first resin layer. And the application of the film comprising the body to the transfer of the laminate.
  • a method for forming a cured film using a transfer film includes a step of laminating a laminate 40 of the transfer film 1 on a base material 50 so that the second resin layer 30 is in close contact with the base material 50, and a base material A step of exposing a predetermined portion of the laminate 40 on the substrate 50 and a step of removing a portion other than the exposed predetermined portion to form a patterned cured film 60.
  • the laminate 40 in the transfer film is sufficiently cured to cure the laminate 40 (eg, a cured film cured at a curing reaction rate of 70% or more). Can be obtained.
  • the laminate is exposed to the laminate 40 with an exposure amount of 1000 mJ / cm 2 from the opposite side of the first resin layer 20 to the second resin layer 30 side, and heated at 140 ° C. for 2 hours.
  • Can be sufficiently cured for example, cured to a curing reaction rate of 70% or more
  • the curing condition of the laminate is not limited to this as long as the laminate 40 can be sufficiently cured. Details of the method of forming the cured film 60 will be described below.
  • Examples of the substrate 50 include glass, plastic, ceramic, resin-made substrates used for touch panels, and the like.
  • the resin base material include a polyester resin, a polystyrene resin, an olefin resin, a polybutylene terephthalate resin, a polycarbonate resin, and an acrylic resin base material. These substrates are preferably transparent.
  • a transparent electrode pattern 50a which is a target for forming the cured film 60, is provided.
  • the transparent electrode can be formed using a conductive metal oxide film such as ITO and IZO (Indium Zinc Oxide, indium oxide-zinc oxide).
  • the transparent electrode can also be formed using a photosensitive film having a photocurable resin layer using conductive fibers such as silver fibers and carbon nanotubes.
  • the transparent electrode pattern 50a may be a metal wiring.
  • the metal wiring can be formed by a method such as screen printing or vapor deposition using a conductive material such as Au, Ag, Cu, Al, Mo, and C, for example.
  • a refractive index adjustment layer, an insulating layer, or the like may be provided between the base material 50, the transparent electrode, and the metal wiring.
  • the laminate 40 of the transfer film 1 is placed on the surface of the substrate 50 (substrate with a transparent electrode pattern), and the second resin layer 30 is placed on the surface.
  • Lamination is performed by pressure bonding from the support film 10 side so as to be in close contact.
  • the pressing means include a pressing roll.
  • the pressure roll may be provided with a heating means so that it can be heat-pressure bonded.
  • the heating temperature for thermocompression bonding is such that the adhesiveness between the second resin layer 30 and the substrate 50 and the components of the first resin layer 20 and the second resin layer 30 are not easily cured or thermally decomposed. In view of the above, it is preferably 25 to 160 ° C, more preferably 25 to 150 ° C, and further preferably 30 to 150 ° C.
  • the 2nd resin layer 30 is thermosetting, it is preferable that it is the temperature which the 2nd resin layer does not thermoset, for example, it is preferable that it is 130 degrees C or less.
  • the pressure during the thermocompression bonding is 50 to 1 ⁇ 10 5 N / m, preferably 2.5 ⁇ 10 2 to 5 ⁇ 10 4 N / m, more preferably 5 ⁇ 10 2 to 4 ⁇ 10 4 N / m.
  • the preheating treatment of the base material 50 is not necessarily required, but the base material 50 is preliminarily used in order to further improve the adhesion between the second resin layer and the base material. You may heat-process.
  • the treatment temperature at this time is preferably 30 to 150 ° C.
  • actinic rays are radiated in a pattern on the predetermined portions of the second resin layer 30 and the first resin layer 20 after transfer, for example, via a photomask.
  • the support film 10 on the first resin layer 20 is transparent when irradiating the actinic light, the actinic light can be irradiated as it is.
  • the support film 10 is opaque, the actinic light is removed after the support film 10 is removed. Irradiate.
  • a known active light source can be used as the active light source.
  • the pattern in this specification is not limited to the shape of the fine wiring that forms the circuit, but also includes the shape in which only the connection portion with the other base material is removed in a rectangular shape and the shape in which only the frame portion of the base material is removed. It is.
  • the irradiation amount of actinic rays is 1 ⁇ 10 2 to 1 ⁇ 10 4 J / m 2 , and heating can be accompanied during irradiation. If the irradiation amount of this actinic ray is 1 ⁇ 10 2 J / m 2 or more, photocuring can sufficiently proceed, and if it is 1 ⁇ 10 4 J / m 2 or less, the first resin There is a tendency that discoloration of the layer and the second resin layer can be suppressed.
  • the development step is preferably performed by a known method such as spraying, showering, rocking dipping, brushing, or scrubbing using an aqueous alkaline solution as a developing solution.
  • spray development is preferably performed using an alkaline aqueous solution from the viewpoint of environment and safety.
  • the development temperature and time can be adjusted within a conventionally known range.
  • the cured film 60 is a cured film (cured product of the laminated body 40) obtained by curing the laminated body 40 including the first resin layer 20 and the second resin layer 30 of the transfer film 1, for example, a pattern It is formed in a shape.
  • the cured film 60 includes a first cured resin layer 22 and a second cured resin layer 32.
  • the cured film 60 can be used, for example, as an electrode protective film for a touch panel; a planarizing film and an interlayer insulating film for a display element such as a liquid crystal or an organic EL; a protective film for a color filter; a solder resist film for a printed wiring board. is there.
  • Moisture permeability of the cured film 60, from the viewpoint of corrosion inhibition of the metal wiring and the transparent electrode is preferably less 350g / m 2 ⁇ 24h, 300g / m or less, more preferably 2 ⁇ 24h, 250g / m 2 ⁇ 24h or less is more 200 g / m 2 ⁇ 24 h or less is particularly preferable.
  • the moisture permeability is measured by the method shown below.
  • the protective film of the transfer film is peeled off, and the roll temperature is 100 ° C. so that the second resin layer is in close contact with the filter paper (manufactured by Advantech, No.5C, ⁇ 90 mm circle, 130 ⁇ m thick).
  • Lamination is performed under conditions of a feed rate of 0.6 m / min and a pressure bonding pressure (cylinder pressure) of 0.5 MPa.
  • a parallel light exposure machine EXM1201 manufactured by Oak Manufacturing Co., Ltd.
  • a moisture permeability measurement sample in which a cured film (cured film obtained by curing the laminate) is formed on the filter paper is obtained.
  • moisture permeability is measured with reference to JIS standards (Z0208, cup method). Specifically, a circular sample in which a hygroscopic agent (20 g of calcium chloride (anhydrous)) is placed in a measuring cup ( ⁇ 60 mm, depth 15 mm), and the moisture permeability measurement sample is cut into a size of 70 mm in diameter with scissors. Cover the measuring cup with a piece.
  • the sample is left in a constant temperature and humidity chamber for 24 hours under conditions of 60 ° C. and 90% RH, and the moisture permeability is calculated from the change in the total mass of the measurement cup, the hygroscopic agent, and the circular sample piece before and after being left.
  • the minimum value of the transmittance of the cured film 60 at a wavelength of 400 to 700 nm is preferably 90% or more. More specifically, it is preferably 90.00% or more, more preferably 90.50% or more, and still more preferably 90.70% or more. If the transmittance at a wavelength of 400 to 700 nm, which is a general visible light wavelength range, is 90% or more, the image display quality, color tone, and luminance in the sensing area are reduced when the transparent electrode in the sensing area of the touch panel is protected. Can be sufficiently suppressed. The maximum value of the transmittance is usually 100% or less.
  • the visible light transmittance is measured by the following method.
  • the protective film of the transfer film is peeled off, and a laminator (manufactured by Hitachi Chemical Co., Ltd., product name: so that the second resin layer is in close contact with a glass substrate having a thickness of 0.7 mm and a length of 10 cm ⁇ width of 10 cm. HLM-3000 type) under the conditions of a roll temperature of 120 ° C., a substrate feed speed of 1 m / min, and a pressure (cylinder pressure) of 4 ⁇ 10 5 Pa (linear pressure is 9.8 ⁇ 10 3 N / m).
  • Lamination is performed to produce a laminated sample in which the glass substrate, the second resin layer, the first resin layer, and the support film are laminated in this order.
  • the obtained laminated sample was exposed to 5 ⁇ 10 2 J from the upper side of the first resin layer (photosensitive resin composition layer) side using a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.). / M 2 (measured value at a wavelength of 365 nm), after irradiation with ultraviolet rays, the support film was removed and heated in a box-type dryer (model number: NV50-CA, manufactured by Mitsubishi Electric Corporation) for 30 minutes. Allow to stand to obtain a transmittance measurement sample.
  • a parallel light exposure machine EXM1201 manufactured by Oak Manufacturing Co., Ltd.
  • M 2 measured value at a wavelength of 365 nm
  • the visible light transmittance of the obtained transmittance measurement sample is measured in a measurement wavelength range of 400 to 700 nm using a haze meter (manufactured by Nippon Denshoku Industries Co., Ltd., product name: NDH 7000).
  • the electronic component according to this embodiment includes a cured film formed using a transfer film. This cured film is preferably formed in a pattern. Examples of the electronic component include a touch panel, a liquid crystal display, an organic electroluminescence, a solar cell module, a printed wiring board, and electronic paper.
  • FIG. 3 is a schematic top view showing an example of a capacitive touch panel.
  • the touch panel shown in FIG. 3 has a sensing area 102 for detecting a touch position coordinate on one side of a transparent substrate 101, and the transparent electrode 103 and the transparent electrode 104 for detecting a capacitance change in this area are transparent. It is provided on the base material 101.
  • the transparent electrode 103 and the transparent electrode 104 detect the X position coordinate and the Y position coordinate of the touch position, respectively.
  • a metal wiring 105 for transmitting a touch position detection signal from the transparent electrode 103 and the transparent electrode 104 to an external circuit is provided on the transparent substrate 101. Further, the metal wiring 105 and the transparent electrode 103 and the transparent electrode 104 are connected by a connection electrode 106 provided on the transparent electrode 103 and the transparent electrode 104. In addition, a connection terminal 107 for connection to an external circuit is provided at the end of the metal wiring 105 opposite to the connection portion between the transparent electrode 103 and the transparent electrode 104.
  • the transparent electrode 103 As shown in FIG. 3, by forming the cured film pattern 123, the transparent electrode 103, the transparent electrode 104, the metal wiring 105, the connection electrode 106, the function of the protective film of the connection terminal 107, and the transparent electrode pattern are formed. It simultaneously performs a bone appearance suppression function (for example, a refractive index adjustment function) of the sensing region 102.
  • a bone appearance suppression function for example, a refractive index adjustment function
  • the acid value was measured by a neutralization titration method based on JIS K0070 as shown below.
  • the binder polymer solution was heated at 130 ° C. for 1 hour to remove volatile matter, thereby obtaining a solid content.
  • 30 g of acetone was added to the binder polymer, and this was uniformly dissolved to obtain a resin solution.
  • an appropriate amount of an indicator, phenolphthalein was added to the resin solution, and neutralization titration was performed using a 0.1 mol / L potassium hydroxide aqueous solution.
  • the acid value was computed by following Formula.
  • Acid value 0.1 ⁇ V ⁇ f 1 ⁇ 56.1 / (Wp ⁇ I / 100)
  • V is a titration amount (mL) of 0.1 mol / L potassium hydroxide aqueous solution used for titration
  • f 1 is a factor (concentration conversion factor) of 0.1 mol / L potassium hydroxide aqueous solution
  • Wp is measured.
  • the mass (g) of the resin solution, I represents the ratio (mass%) of the non-volatile content in the measured resin solution.)
  • component (A2) Binder polymer solution (A2) -Component (B)
  • A-DCP Tricyclodecane dimethanol diacrylate (made by Shin-Nakamura Chemical Co., Ltd., product name)
  • Component PM-21 Phosphoric acid ester having an ethylenically unsaturated group (product name) manufactured by Nippon Kayaku Co., Ltd.
  • component (A1) Binder polymer solution (A1)
  • A2) Binder polymer solution (A2)
  • component FA-321M ethoxylated bisphenol A dimethacrylate (product name, manufactured by Hitachi Chemical Co., Ltd.)
  • Example 1 ⁇ Preparation of monolayer film A provided with the first resin layer>
  • the coating solution 1 is applied onto a 16 ⁇ m thick polyethylene terephthalate film (support film, manufactured by Toray Industries, Inc., product name: FB40), dried at 100 ° C. for 3 minutes to remove the solvent, and the first resin layer is removed. Formed. The amount of the coating solution was adjusted so that the thickness after drying was 8 ⁇ m.
  • the coating solution IM-1 was applied onto a 30 ⁇ m-thick polypropylene film (protective film, manufactured by Oji F-Tex Co., Ltd.) and dried at 100 ° C. for 3 minutes to remove the solvent, thereby forming a second resin layer.
  • the amount of the coating solution was adjusted so that the thickness after drying was 80 nm.
  • the thickness of the first resin layer in the single-layer film A produced above was measured with a digital thickness gauge (manufactured by Nikon Corporation, product name: DIGIMICROSTAND MS-5C). Moreover, the thickness of the 2nd resin layer in the single layer film B produced above was measured by F20 (Filmtrics Co., Ltd. product name). The thickness of the first resin layer was 8 ⁇ m, and the thickness of the second resin layer was 80 nm.
  • the laminated body (laminated body composed of the first resin layer and the second resin layer) was irradiated with light from the support film side with an exposure amount (measured value at i-line (wavelength 365 nm)). After exposure, after standing at room temperature (25 ° C.) for 15 minutes, the support film was peeled off, and the diffused reflectance in which the second resin layer after exposure and the first resin layer were provided in this order on the polycarbonate substrate A measurement sample (measurement sample A) was prepared.
  • EXM-1201 extra-high pressure mercury lamp
  • the diffuse reflectance of the sample A for measurement is measured by the SCE method with light incident from the first resin layer side. did.
  • the diffuse reflectance at a wavelength of 400 nm of the measurement sample A using the transfer film of Example 1 was 0.21%.
  • the diffuse reflectance of a polycarbonate substrate (product name “Iupilon” manufactured by Mitsubishi Gas Chemical Co., Ltd.) was measured by the SCE method.
  • the diffuse reflectance of the polycarbonate substrate at a wavelength of 400 nm was 0.07%.
  • the value obtained by subtracting the diffuse reflectance of the polycarbonate substrate from the diffuse reflectance of the sample A for measurement is the diffuse reflectance at a wavelength of 400 nm after curing of the laminate in the transfer film of Example 1 (cure obtained by curing the laminate) The diffuse reflectance of the film).
  • the results are shown in Table 5.
  • the sample A2 for measurement was prepared in the same manner as the sample A for measurement, except that the laminate was heated at 140 ° C. for 2 hours before the support film was peeled off. When the diffuse reflectance of sample A2 was measured, it was confirmed that the diffuse reflectance at a wavelength of 400 nm was 0.21% as in measurement sample A.
  • the coating liquid IM-1 was uniformly applied on a glass substrate having a thickness of 0.7 mm, 10 cm long ⁇ 10 cm wide with a spin coater, and dried with a hot air convection dryer at 100 ° C. for 3 minutes to remove the solvent. A second resin layer was formed. Next, the second resin layer obtained above was allowed to stand for 30 minutes in a box-type dryer (model number: NV50-CA, manufactured by Mitsubishi Electric Corporation) heated to 140 ° C., and the second resin layer was A sample for refractive index measurement was obtained.
  • a box-type dryer model number: NV50-CA, manufactured by Mitsubishi Electric Corporation
  • the refractive index at a wavelength of 633 nm of a sample for refractive index measurement obtained by ETA-TCM (product name, manufactured by AudioDev GmbH) was measured.
  • the results are shown in Table 5.
  • the film thickness of the second resin layer used for the measurement was the same as that of the second resin layer in the transfer film (80 nm).
  • Examples 2 to 7 and Comparative Examples 1 to 4 The production of the single layer film B provided with the second resin layer was carried out in the same manner as in Example 1 except that the coating liquids IM-2 to IM-11 were used instead of the coating liquid IM-1.
  • Single layer films B of Examples 2 to 7 and Comparative Examples 1 to 4 were prepared.
  • Transfer films of Examples 2 to 7 and Comparative Examples 1 to 4 were prepared in the same manner as in Example 1 except that the obtained monolayer film B was used in the production of the transfer film. Further, in the same manner as in Example 1, the diffuse reflectance and refractive index were measured. The results are shown in Tables 5 and 6.
  • an evaluation sample was prepared according to the following procedure. Using the laminator (manufactured by Hitachi Chemical Co., Ltd., product name: HLM-3000) so that the protective film of the transfer film prepared above is peeled off and the second resin layer is in close contact with both surfaces of the ITO pattern base material. , Roll temperature 110 ° C., substrate feed rate 1 m / min, pressure bonding pressure (cylinder pressure) 0.4 MPa (thickness 0.1 mm, length 10 cm ⁇ width 10 cm, ITO pattern substrate was used. Was laminated under the condition of 9.8 ⁇ 10 3 N / m).
  • an exposure dose of 1000 mJ / cm 2 (upper side of both main surfaces) is used on both main surfaces of the laminate using a parallel light exposure machine (manufactured by Oak Manufacturing Co., Ltd., product name “EXM-1201”).
  • EXM-1201 Ultraviolet rays were irradiated with i rays (measured value at a wavelength of 365 nm). After exposure, the substrate was left at room temperature (25 ° C.) for 15 minutes, and then the support film was peeled off and removed.
  • the ITO pattern is hardly visible
  • B The ITO pattern is slightly visible depending on the viewing angle
  • C The ITO pattern is slightly visible regardless of the angle
  • D The ITO pattern is clearly visible
  • SYMBOLS 1 Transfer film, 10 ... Support film, 15 ... Protective film, 20 ... 1st resin layer, 30 ... 2nd resin layer, 22 ... 1st cured resin layer, 32 ... 2nd cured resin layer, 40 DESCRIPTION OF SYMBOLS ... Laminated body, 50 ... Base material with transparent electrode pattern, 50a ... Transparent electrode pattern, 60 ... Hardened

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Abstract

A transfer film 1 comprises a support film 10 and a layered body 40 comprising a first resin layer 20 provided atop the support film 10 and a metal-oxide-including second resin layer 30 provided atop the first resin layer 20, wherein the first resin layer 20 is a light-sensitive resin composition layer, and the layered body 40 has a diffuse reflectivity of no more than 0.20% with respect to light having a wavelength of 400nm as determined by exposing the layered body 40 to 1000mJ/cm2 of light from the reverse side of the first resin layer 20 from the side toward the second resin layer 30, heating at 140°C for two hours, and then performing measurements using a SCE scheme from the reverse side of the first resin layer 20 from the side toward the second resin layer 30.

Description

転写フィルム、硬化膜及びその形成方法、並びに、電子部品Transfer film, cured film, method for forming the same, and electronic component
 本発明は、転写フィルム、硬化膜及びその形成方法、並びに、電子部品に関する。 The present invention relates to a transfer film, a cured film, a method for forming the same, and an electronic component.
 パソコン、テレビ等の大型電子機器、カーナビゲーション、携帯電話、スマートフォン、電子辞書等の小型電子機器、OA(Office Automation、オフィスオートメーション)・FA(Factory Automation、ファクトリーオートメーション)機器等の表示機器などには液晶表示素子及びタッチパネル(タッチセンサー)が用いられている。 For large electronic devices such as personal computers and televisions, small electronic devices such as car navigation systems, mobile phones, smartphones, and electronic dictionaries, and display devices such as OA (Office Automation, Office Automation) and FA (Factory Automation, Factory Automation) devices Liquid crystal display elements and touch panels (touch sensors) are used.
 タッチパネルには各種の方式が採用されているが、近年、投影型静電容量方式のタッチパネルの利用が進んでいる。一般に、投影型静電容量方式のタッチパネルでは、X軸とY軸による2次元座標を表現するために、複数のX電極と、該X電極に直交する複数のY電極とが、2層構造を形成している。これらの電極の材料として、ITO(Indium-Tin-Oxide、酸化インジウムスズ)が主流である。 Various types of touch panels have been adopted, but in recent years, the use of projected capacitive touch panels has progressed. In general, in a projected capacitive touch panel, a plurality of X electrodes and a plurality of Y electrodes orthogonal to the X electrodes have a two-layer structure in order to express two-dimensional coordinates based on the X and Y axes. Forming. As a material for these electrodes, ITO (Indium-Tin-Oxide) is the mainstream.
 タッチパネルの額縁領域はタッチ位置を検出できない領域であるから、その額縁領域の面積を狭くすることが製品価値を向上させるための重要な要素である。一般的に額縁領域には、タッチ位置の検出信号を伝えるために銅等の金属配線が形成されている。 Since the frame area of the touch panel is an area where the touch position cannot be detected, reducing the area of the frame area is an important factor for improving the product value. In general, a metal wiring such as copper is formed in the frame region in order to transmit a touch position detection signal.
 ところで、タッチパネルでは、指先が接触した際に、水分又は塩分等の腐食成分がセンシング領域から内部に侵入することがある。タッチパネルの内部に腐食成分が侵入すると、上記金属配線が腐食し、電極と駆動用回路との間の電気抵抗の増加、又は断線の恐れがある。 By the way, in the touch panel, when a fingertip comes into contact, a corrosive component such as moisture or salt may enter the inside from the sensing region. When a corrosive component enters the inside of the touch panel, the metal wiring corrodes, and there is a risk of an increase in electrical resistance between the electrode and the drive circuit, or disconnection.
 金属配線の腐食を防ぐために、タッチパネル用基材上に、ジシクロペンタニル構造又はジシクロペンテニル構造を有するジ(メタ)アクリレート化合物を含有する感光性樹脂組成物層を設け、前記感光性樹脂組成物層の所定部分を活性光線の照射により硬化させた後に、前記所定部分以外を除去し、前記基材の一部又は全部を被覆する前記感光性樹脂組成物の硬化膜を形成する方法が知られている(下記特許文献1を参照)。この手法によれば、タッチパネル用基材上に充分な低透湿性を有する硬化膜を形成することができる。 In order to prevent corrosion of metal wiring, a photosensitive resin composition layer containing a di (meth) acrylate compound having a dicyclopentanyl structure or a dicyclopentenyl structure is provided on a touch panel substrate, and the photosensitive resin composition A method of forming a cured film of the photosensitive resin composition that covers a part or all of the substrate after removing a part other than the predetermined part after curing a predetermined part of the physical layer by irradiation with actinic rays. (See Patent Document 1 below). According to this method, a cured film having a sufficiently low moisture permeability can be formed on the touch panel substrate.
 他方で、投影型静電容量方式のタッチパネルでは、センシング領域において電極パターンが画面上に映りこむ、いわゆる「骨見え現象」の問題がある。 On the other hand, the projected capacitive touch panel has a problem of so-called “bone appearance phenomenon” in which the electrode pattern is reflected on the screen in the sensing region.
 骨見え現象を抑制する手法として、特定の屈折率の範囲に調整された低屈折率の第一の硬化性透明樹脂層及び高屈折率の第二の硬化性透明樹脂層とを隣接して有する転写フィルムが開示されている(下記特許文献2を参照)。 As a method for suppressing the bone appearance phenomenon, the first curable transparent resin layer having a low refractive index adjusted to a specific refractive index range and the second curable transparent resin layer having a high refractive index are adjacent to each other. A transfer film is disclosed (see Patent Document 2 below).
特開2015-121929JP2015-121929A 国際公開第2014/084112号パンフレットInternational Publication No. 2014/084112 Pamphlet
 しかしながら、上記特許文献2に記載の技術では、骨見え現象の抑制効果が充分ではない。 However, the technique described in Patent Document 2 is not sufficient in suppressing the bone appearance phenomenon.
 そこで、本発明は、骨見え現象の抑制機能が向上された硬化膜を形成することができる転写フィルム、該転写フィルムを用いて得られる硬化膜及びその形成方法、並びに、該硬化膜を備える電子部品を提供することを目的とする。 Therefore, the present invention provides a transfer film capable of forming a cured film having an improved function of suppressing the appearance of bone phenomenon, a cured film obtained using the transfer film, a method for forming the same, and an electron including the cured film. The purpose is to provide parts.
 本発明者らの検討の結果、屈折率を向上させるための金属酸化物粒子を含有する層(例えば上記高屈折率層)を備える硬化膜では、該硬化膜の拡散反射率を所定の範囲に調整することで、骨見え現象の抑制効果がより顕著に得られることを見出し、本発明を完成させるに至った。 As a result of the study by the present inventors, in a cured film having a layer containing metal oxide particles for improving the refractive index (for example, the high refractive index layer), the diffuse reflectance of the cured film is set within a predetermined range. By adjusting, it has been found that the effect of suppressing the bone appearance phenomenon can be obtained more remarkably, and the present invention has been completed.
 すなわち、本発明の一側面は、支持フィルムと、該支持フィルム上に設けられた第一の樹脂層及び該第一の樹脂層上に設けられた、金属酸化物を含有する第二の樹脂層を含む積層体と、を備える転写フィルムに関する。この転写フィルムにおいて、第一の樹脂層は感光性樹脂組成物層であり、積層体は、第一の樹脂層における第二の樹脂層側とは反対側から1000mJ/cmの露光量で積層体を露光(例えば紫外線照射)し、140℃で2時間加熱した後、第一の樹脂層における第二の樹脂層側とは反対側からSCE方式で測定して得られる、400nmの波長の光に対する拡散反射率が、0.20%以下である。 That is, one aspect of the present invention is a support film, a first resin layer provided on the support film, and a second resin layer containing a metal oxide provided on the first resin layer. And a laminate including the transfer film. In this transfer film, the first resin layer is a photosensitive resin composition layer, and the laminate is laminated at an exposure amount of 1000 mJ / cm 2 from the opposite side of the first resin layer to the second resin layer side. The body is exposed (for example, irradiated with ultraviolet rays), heated at 140 ° C. for 2 hours, and then light having a wavelength of 400 nm obtained by measuring by the SCE method from the opposite side of the first resin layer to the second resin layer side. The diffuse reflectance with respect to is 0.20% or less.
 上記転写フィルムによれば、硬化後の積層体(積層体の第一の樹脂層における第二の樹脂層側とは反対側から1000mJ/cmの露光量で積層体を露光し、露光後の積層体を140℃で2時間加熱することで得られる硬化物)における、骨見え現象の抑制機能を向上させることができる。このような効果が得られる理由は明らかではないが、次のように推察している。すなわち、通常、感光性樹脂組成物層と、金属酸化物を含有する樹脂層(例えば波長633nmにおける屈折率が1.50以上である高屈折率層)と、を含む積層体を硬化して得られる硬化膜がITO等の透明電極パターン上に設けられた場合、該硬化膜により、ITO等の透明電極パターンが形成されている部分からの正反射光と、ITO等の透明電極パターンが形成されていない部分からの正反射光とが干渉し合い、光学的な反射による色差が小さくなるため、骨見え現象が抑制されると考えられている。しかしながら、従来の転写フィルムでは、400nm付近の波長域の光を充分に干渉させることができず、該波長域の光が原因で骨見え現象が生じていたと推察される。これに対し、上記転写フィルムでは、硬化後の積層体の波長400nmにおける拡散反射率が0.20%以下であることで、上記400nm付近の波長の光による骨見え現象が抑制され、結果として、より顕著な骨見え現象の抑制効果が得られると推察している。 According to the transfer film, the cured laminate (the laminate is exposed at an exposure amount of 1000 mJ / cm 2 from the side opposite to the second resin layer side of the first resin layer of the laminate, In the cured product obtained by heating the laminate at 140 ° C. for 2 hours, it is possible to improve the function of suppressing the bone appearance phenomenon. The reason why such an effect is obtained is not clear, but is presumed as follows. That is, usually obtained by curing a laminate comprising a photosensitive resin composition layer and a resin layer containing a metal oxide (for example, a high refractive index layer having a refractive index of 1.50 or more at a wavelength of 633 nm). When the cured film to be formed is provided on a transparent electrode pattern such as ITO, the cured film forms a regular reflection light from a portion where the transparent electrode pattern such as ITO is formed and a transparent electrode pattern such as ITO. It is considered that the bone appearance phenomenon is suppressed because the specularly reflected light from the unexposed portion interferes with each other and the color difference due to optical reflection is reduced. However, in the conventional transfer film, light in the wavelength region near 400 nm cannot be sufficiently interfered, and it is assumed that the bone appearance phenomenon has occurred due to the light in the wavelength region. On the other hand, in the transfer film, the diffuse reflectance at a wavelength of 400 nm of the cured laminate is 0.20% or less, so that the bone appearance phenomenon due to light having a wavelength near 400 nm is suppressed. It is presumed that a more remarkable effect of suppressing the bone appearance phenomenon can be obtained.
 金属酸化物は、酸化ジルコニウム、酸化チタン、酸化スズ、酸化亜鉛、酸化インジウムスズ、酸化インジウム、酸化アルミニウム、酸化ケイ素及び酸化イットリウムからなる群より選択される少なくとも一種を含んでいてよい。この場合、第二の樹脂層の波長633nmにおける屈折率及び上記拡散反射率の制御が容易となり、骨見え現象の抑制効果が一層得られやすくなる。 The metal oxide may contain at least one selected from the group consisting of zirconium oxide, titanium oxide, tin oxide, zinc oxide, indium tin oxide, indium oxide, aluminum oxide, silicon oxide, and yttrium oxide. In this case, the refractive index of the second resin layer at a wavelength of 633 nm and the diffuse reflectance can be easily controlled, and the effect of suppressing the bone appearance phenomenon can be more easily obtained.
 第二の樹脂層は、(メタ)アクリル酸、(メタ)アクリル酸グリシジル、(メタ)アクリル酸ベンジル、スチレン、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸シクロヘキシル及び(メタ)アクリル酸-2-エチルヘキシルからなる群より選択される少なくとも一種の化合物に由来する構造単位を有するポリマーを含有してよい。この場合、第二の樹脂層のアルカリ現像性に優れると共に、上記拡散反射率の制御が容易となる。 The second resin layer is composed of (meth) acrylic acid, glycidyl (meth) acrylate, benzyl (meth) acrylate, styrene, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, A polymer having a structural unit derived from at least one compound selected from the group consisting of cyclohexyl (meth) acrylate and 2-ethylhexyl (meth) acrylate may be contained. In this case, the second resin layer is excellent in alkali developability, and the diffuse reflectance can be easily controlled.
 第一の樹脂層は、バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有してよい。 The first resin layer may contain a binder polymer, a photopolymerizable compound, and a photopolymerization initiator.
 上記光重合開始剤は、オキシムエステル化合物及びホスフィンオキサイド化合物からなる群より選択される少なくとも一種を含んでいてよい。この場合、薄膜(例えば厚さが10μm以下の薄膜)であっても充分な解像度で、パターン状の硬化膜(硬化膜パターン)を形成することができる。 The photopolymerization initiator may contain at least one selected from the group consisting of oxime ester compounds and phosphine oxide compounds. In this case, a patterned cured film (cured film pattern) can be formed with sufficient resolution even with a thin film (for example, a thin film having a thickness of 10 μm or less).
 上記バインダーポリマーは、カルボキシル基を有してよく、(メタ)アクリル酸、(メタ)アクリル酸グリシジル、(メタ)アクリル酸ベンジル、スチレン、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸シクロヘキシル及び(メタ)アクリル酸2-エチルヘキシルからなる群より選択される少なくとも一種の化合物に由来する構造単位を有してよい。この場合、第一の樹脂層のアルカリ現像性、パターニング性及び透明性を向上させることができる。 The binder polymer may have a carboxyl group, (meth) acrylic acid, glycidyl (meth) acrylate, benzyl (meth) acrylate, styrene, methyl (meth) acrylate, ethyl (meth) acrylate, ( It may have a structural unit derived from at least one compound selected from the group consisting of butyl (meth) acrylate, cyclohexyl (meth) acrylate and 2-ethylhexyl (meth) acrylate. In this case, the alkali developability, patterning property and transparency of the first resin layer can be improved.
 第一の樹脂層は、エチレン性不飽和基を有するリン酸エステルを含有してよい。この場合、透明電極パターンに対する密着性を向上させることができ、現像残りの発生を低減することができる。 The first resin layer may contain a phosphate ester having an ethylenically unsaturated group. In this case, the adhesion to the transparent electrode pattern can be improved and the occurrence of development residue can be reduced.
 第二の樹脂層の厚さは10~1000nmであってよい。この場合、上記拡散反射率を低減することができ、タッチパネルにおけるタッチ画面全体の反射光強度をより低減することが可能となる。 The thickness of the second resin layer may be 10 to 1000 nm. In this case, the diffuse reflectance can be reduced, and the reflected light intensity of the entire touch screen in the touch panel can be further reduced.
 積層体の厚さは30μm以下であってよい。この場合、上記第一の樹脂層及び第二の樹脂層の基材へのラミネート時の追従性を向上させることができる。 The thickness of the laminate may be 30 μm or less. In this case, the followability at the time of laminating the first resin layer and the second resin layer to the base material can be improved.
 本発明の一側面は、基材上に、上記転写フィルムの積層体を、第二の樹脂層が基材に密着するようにラミネートする工程と、基材上の積層体の所定部分を露光する工程と、露光された所定部分以外を除去し、パターン状の硬化膜を形成する工程と、を備える硬化膜の形成方法に関する。この方法によれば、骨見え現象の抑制機能に優れるパターン状の硬化膜が得られる。 One aspect of the present invention is a step of laminating a laminate of the transfer film on a substrate so that the second resin layer is in close contact with the substrate, and exposing a predetermined portion of the laminate on the substrate. The present invention relates to a method for forming a cured film comprising: a step and a step of removing a portion other than the exposed predetermined portion to form a patterned cured film. According to this method, a patterned cured film having an excellent function of suppressing the bone appearance phenomenon can be obtained.
 本発明の一側面は、上記転写フィルムにおける積層体の、第一の樹脂層及び第二の樹脂層を硬化してなる、硬化膜に関する。この硬化膜は、骨見え現象の抑制機能に優れる。 One aspect of the present invention relates to a cured film formed by curing the first resin layer and the second resin layer of the laminate in the transfer film. This cured film is excellent in the function of suppressing the bone appearance phenomenon.
 本発明の一側面は、上記硬化膜を備える、電子部品に関する。この電子部品においては、上記骨見え現象が抑制されている。 One aspect of the present invention relates to an electronic component including the above cured film. In this electronic component, the above-mentioned bone appearance phenomenon is suppressed.
 本発明によれば、骨見え現象の抑制機能が向上された硬化膜を形成することができる転写フィルム、該転写フィルムを用いて得られる硬化膜及びその形成方法、並びに、該硬化膜を備える電子部品を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the transfer film which can form the cured film with the suppression function of a bone appearance phenomenon improved, the cured film obtained using this transfer film, its formation method, and an electron provided with this cured film Parts can be provided.
本発明の一実施形態の転写フィルムを示す模式断面図である。It is a schematic cross section which shows the transfer film of one Embodiment of this invention. 本発明の一実施形態の転写フィルムを用いて形成した硬化膜パターンを透明電極パターン付き基材上に備える透明積層体を示す模式断面図である。It is a schematic cross section which shows a transparent laminated body provided with the cured film pattern formed using the transfer film of one Embodiment of this invention on a base material with a transparent electrode pattern. 本発明の一実施形態の電子部品を示す模式平面図である。It is a schematic plan view which shows the electronic component of one Embodiment of this invention.
 以下、本発明の実施形態について詳細に説明する。ただし、本発明は以下の実施形態に限定されるものではない。なお、本明細書において、「(メタ)アクリル酸」とは、アクリル酸又はメタクリル酸を意味し、「(メタ)アクリレート」とは、アクリレート又はそれに対応するメタクリレートを意味する。「A又はB」とは、AとBのどちらか一方を含んでいればよく、両方とも含んでいてもよい。 Hereinafter, embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments. In the present specification, “(meth) acrylic acid” means acrylic acid or methacrylic acid, and “(meth) acrylate” means acrylate or a corresponding methacrylate. “A or B” only needs to include one of A and B, or may include both.
 また、本明細書において「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の作用が達成されれば、本用語に含まれる。また、「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示す。また、数値範囲として個別に記載された上限値及び下限値は、任意に組み合わせることができる。 In addition, in this specification, the term “process” is not limited to an independent process, and even if it cannot be clearly distinguished from other processes, the term “process” is used as long as the intended action of the process is achieved. included. The numerical range indicated by using “to” indicates a range including the numerical values described before and after “to” as the minimum value and the maximum value, respectively. Moreover, the upper limit value and lower limit value individually described as numerical ranges can be arbitrarily combined.
 さらに、本明細書において組成物中の各成分の含有量は、組成物中に各成分に該当する物質が複数存在する場合、特に断らない限り、組成物中に存在する当該複数の物質の合計量を意味する。また、例示材料は特に断らない限り単独で用いてもよいし、二種以上を組み合わせて用いてもよい。また、本明細書において、「露光量」とは、i線(波長365nm)における測定値である。 Furthermore, in the present specification, the content of each component in the composition is the sum of the plurality of substances present in the composition unless there is a specific indication when there are a plurality of substances corresponding to each component in the composition. Means quantity. In addition, the exemplary materials may be used alone or in combination of two or more unless otherwise specified. In the present specification, the “exposure amount” is a measured value at i-line (wavelength 365 nm).
<転写フィルム>
 一実施形態の転写フィルムは、支持フィルムと、該支持フィルム上に設けられた第一の樹脂層及び該第一の樹脂層上に設けられた、金属酸化物を含有する第二の樹脂層を含む積層体と、を備える。この転写フィルムにおいて、第一の樹脂層は感光性樹脂組成物層である。
<Transfer film>
In one embodiment, a transfer film includes a support film, a first resin layer provided on the support film, and a second resin layer containing a metal oxide provided on the first resin layer. Including a laminate. In this transfer film, the first resin layer is a photosensitive resin composition layer.
 上記積層体は、硬化後に第一の樹脂層における第二の樹脂層側とは反対側からSCE方式(Specular component excluded method)で測定して得られる波長400nmの光に対する拡散反射率が0.20%以下である。換言すれば、上記積層体を硬化して得られる硬化膜の上記拡散反射率は0.20%以下である。 The above laminate has a diffuse reflectance of 0.20 for light having a wavelength of 400 nm obtained by measuring with the SCE method (Special component excluded method) from the side opposite to the second resin layer side of the first resin layer after curing. % Or less. In other words, the diffuse reflectance of a cured film obtained by curing the laminate is 0.20% or less.
 ここで、「硬化後」とは、積層体における第一の樹脂層及び第二の樹脂層の硬化後(例えば第一の樹脂層及び第二の樹脂層を硬化反応率70%以上まで硬化させた後)を意味する。具体的には、例えば、第二の樹脂層が光硬化性である場合には、第一の樹脂層における第二の樹脂層側とは反対側から1000mJ/cmの露光量で積層体を露光した後、第一の樹脂層における第二の樹脂層側とは反対側からSCE方式で測定して得られる、400nmの波長の光に対する拡散反射率が、0.20%以下であり、第二の樹脂層が熱硬化性である場合には、積層体を140℃で2時間加熱した後、第一の樹脂層における第二の樹脂層側とは反対側からSCE方式で測定して得られる、400nmの波長の光に対する拡散反射率が、0.20%以下である。 Here, “after curing” means that after the first resin layer and the second resin layer in the laminate are cured (for example, the first resin layer and the second resin layer are cured to a curing reaction rate of 70% or more). After). Specifically, for example, when the second resin layer is photocurable, the laminate is exposed at an exposure amount of 1000 mJ / cm 2 from the opposite side of the first resin layer to the second resin layer side. After the exposure, the diffuse reflectance with respect to light having a wavelength of 400 nm obtained by measuring by the SCE method from the side opposite to the second resin layer side in the first resin layer is 0.20% or less, When the second resin layer is thermosetting, the laminate is heated at 140 ° C. for 2 hours and then measured by the SCE method from the opposite side of the first resin layer to the second resin layer side. The diffuse reflectance with respect to light having a wavelength of 400 nm is 0.20% or less.
 実施形態の転写フィルムにおいて、第二の樹脂層が光硬化性である場合、積層体は、第一の樹脂層における第二の樹脂層側とは反対側から1000mJ/cmの露光量で積層体を露光することにより硬化させることができる。第二の樹脂層が熱硬化性である場合、積層体は、第一の樹脂層における第二の樹脂層側とは反対側から1000mJ/cmの露光量で積層体を露光し、140℃で2時間加熱することにより硬化させることができる。したがって、第二の樹脂層が硬化性(光硬化性又は熱硬化性)であるか否かに関わらず、第一の樹脂層における第二の樹脂層側とは反対側から1000mJ/cmの露光量で積層体を露光し、露光後の積層体を140℃で2時間加熱した後、第一の樹脂層における第二の樹脂層側とは反対側からSCE方式で測定して得られる、400nmの波長の光に対する拡散反射率が、0.20%以下であれば、本発明の効果が得られる。 In the transfer film of the embodiment, when the second resin layer is photocurable, the laminate is laminated at an exposure amount of 1000 mJ / cm 2 from the opposite side of the first resin layer to the second resin layer side. It can be cured by exposing the body. When the second resin layer is thermosetting, the laminate exposes the laminate with an exposure amount of 1000 mJ / cm 2 from the opposite side of the first resin layer to the second resin layer side. Can be cured by heating for 2 hours. Therefore, regardless of whether the second resin layer is curable (photo-curable or thermosetting), 1000 mJ / cm 2 from the opposite side of the first resin layer to the second resin layer side. It is obtained by exposing the laminate with an exposure amount, heating the exposed laminate at 140 ° C. for 2 hours, and measuring by the SCE method from the side opposite to the second resin layer side in the first resin layer. The effect of the present invention can be obtained if the diffuse reflectance for light having a wavelength of 400 nm is 0.20% or less.
 上記拡散反射率は、具体的には、次の方法で測定される。まず、基板(例えば厚さ1mmのポリカーボネート基板)に対し、転写フィルムの第二の樹脂層と基板とを対向させて、ラミネータ(日立化成株式会社製、製品名「HLM-3000型」)を用いて、ラミネートする。ラミネートの条件は、例えば、110℃、0.4MPaとする。ラミネート後、基板を冷却し基板の温度が25℃になった時点で、超高圧水銀灯を有する露光機(例えば、株式会社オーク製作所製、製品名「EXM-1201」)を用いて、1000mJ/cmの露光量で積層体に第一の樹脂層側から活性光線を照射する。支持フィルムが透明の場合には、そのまま活性光線を照射し、支持フィルムが不透明の場合には支持フィルムを除去してから活性光線を照射する。支持フィルムを剥離することなく活性光線を照射した場合には、露光後、室温(25℃)で15分間放置した後、支持フィルムを剥離する。これにより、拡散反射率測定用サンプルを得る。加熱処理を行う場合、支持フィルムの剥離前又は剥離後に、積層体を140℃で2時間加熱する。次いで、分光測色計(例えば、コニカミノルタ株式会社製、製品名「CM-5」)を用いて、測定用サンプルの拡散反射率を、第一の樹脂層側から光を入射させて、SCE方式で測定する。同様にして、基板の拡散反射率を測定し、測定用サンプルの拡散反射率と、基板の拡散反射率との差([測定用サンプルの拡散反射率]-[基板の拡散反射率])を硬化後の積層体の拡散反射率とする。 Specifically, the diffuse reflectance is measured by the following method. First, a laminator (manufactured by Hitachi Chemical Co., Ltd., product name “HLM-3000 type”) is used with the second resin layer of the transfer film facing the substrate (for example, a polycarbonate substrate having a thickness of 1 mm). Laminate. Lamination conditions are, for example, 110 ° C. and 0.4 MPa. After lamination, when the substrate is cooled and the temperature of the substrate reaches 25 ° C., using an exposure machine having an ultrahigh pressure mercury lamp (for example, product name “EXM-1201” manufactured by Oak Manufacturing Co., Ltd.), 1000 mJ / cm The laminate is irradiated with actinic rays from the first resin layer side with an exposure amount of 2 . When the support film is transparent, the active light is irradiated as it is. When the support film is opaque, the support film is removed and then the active light is applied. When actinic rays are irradiated without peeling off the support film, the film is left at room temperature (25 ° C.) for 15 minutes after exposure, and then the support film is peeled off. Thus, a diffuse reflectance measurement sample is obtained. When heat treatment is performed, the laminate is heated at 140 ° C. for 2 hours before or after peeling of the support film. Next, using a spectrocolorimeter (for example, product name “CM-5” manufactured by Konica Minolta Co., Ltd.), the diffuse reflectance of the measurement sample is measured by allowing light to enter from the first resin layer side, and SCE. Measure by method. Similarly, the diffuse reflectance of the substrate is measured, and the difference between the diffuse reflectance of the measurement sample and the diffuse reflectance of the substrate ([diffuse reflectance of measurement sample] − [diffuse reflectance of substrate]) is calculated. Let it be the diffuse reflectance of the laminate after curing.
 上記拡散反射率は、骨見え現象の抑制機能を更に向上させることができる観点から、0.18%以下が好ましく、0.16%以下がより好ましく、0.15%以下が更に好ましい。拡散反射率は0%以上であってよい。 The above diffuse reflectance is preferably 0.18% or less, more preferably 0.16% or less, and further preferably 0.15% or less, from the viewpoint of further improving the suppression function of the bone appearance phenomenon. The diffuse reflectance may be 0% or more.
 拡散反射率は、例えば、第一の樹脂層に含有させる樹脂の種類、第二の樹脂層に含有させる樹脂、シランカップリング剤、粒子等の種類及び量、第一の樹脂層及び第二の樹脂層の厚さなどによって調整することができる。 The diffuse reflectance is, for example, the type of resin contained in the first resin layer, the type and amount of resin, silane coupling agent, particles, etc. contained in the second resin layer, the first resin layer and the second resin layer. It can be adjusted by the thickness of the resin layer.
 以下、一実施形態の転写フィルムの好ましい態様について説明する。 Hereinafter, a preferable aspect of the transfer film of one embodiment will be described.
 図1は、一実施形態の転写フィルムを示す模式断面図である。図1に示される転写フィルム1は、支持フィルム10と、該支持フィルム10上に設けられた第一の樹脂層20、及び、該第一の樹脂層20上に設けられた第二の樹脂層30を含む積層体40と、を備える、感光性の屈折率調整フィルムである。なお、転写フィルムは、図1に示すように第二の樹脂層30の第一の樹脂層20とは反対側に設けられた保護フィルム15を含んでもよい。 FIG. 1 is a schematic cross-sectional view showing a transfer film of one embodiment. A transfer film 1 shown in FIG. 1 includes a support film 10, a first resin layer 20 provided on the support film 10, and a second resin layer provided on the first resin layer 20. 30 is a photosensitive refractive index adjusting film. The transfer film may include a protective film 15 provided on the opposite side of the second resin layer 30 from the first resin layer 20 as shown in FIG.
 図2は、一実施形態の転写フィルムを透明電極パターン付き基材へ用いた一実施形態を示す模式断面図である。図2において、ITO等の透明電極パターン50a付き基材50上に、パターン50aを覆うように第二の樹脂層の硬化物(第二の硬化樹脂層)32が設けられ、その上に第一の樹脂層の硬化物(第一の硬化樹脂層)22が設けられて、透明積層体100が構成されている。すなわち、図2は、一実施形態の転写フィルムを用いて形成したパターン状の硬化膜(硬化膜パターン、積層体の硬化物)60を透明電極パターン50a付き基材50上に備える透明積層体100を示す。透明電極パターン50aは金属配線であってもよい。 FIG. 2 is a schematic cross-sectional view showing an embodiment in which the transfer film of the embodiment is used for a substrate with a transparent electrode pattern. In FIG. 2, a cured product (second cured resin layer) 32 of a second resin layer is provided on a substrate 50 with a transparent electrode pattern 50a such as ITO so as to cover the pattern 50a. A cured product (first cured resin layer) 22 of the resin layer is provided, and the transparent laminate 100 is configured. That is, FIG. 2 shows a transparent laminate 100 provided with a patterned cured film (cured film pattern, cured product of laminate) 60 formed on the substrate 50 with a transparent electrode pattern 50a formed using the transfer film of one embodiment. Indicates. The transparent electrode pattern 50a may be a metal wiring.
 上記転写フィルムを用いることで、例えばタッチパネルにおける透明電極又は額縁領域にある金属配線の保護機能と、透明電極パターンの可視化抑制又はセンシング領域の視認性向上の両機能を満たす硬化膜を一括で形成することができる。 By using the transfer film, for example, a cured film satisfying both the function of protecting the transparent electrode or the metal wiring in the frame area in the touch panel and the function of suppressing the visualization of the transparent electrode pattern or improving the visibility of the sensing area is formed at once. be able to.
(支持フィルム)
 支持フィルム10としては、例えば重合体フィルムを用いることができる。重合体フィルムとしては、ポリエチレンテレフタレート、ポリカーボネート、ポリエチレン、ポリプロピレン、ポリエーテルサルフォン、シクロオレフィンポリマー等のフィルムが挙げられる。
(Support film)
As the support film 10, for example, a polymer film can be used. Examples of the polymer film include films of polyethylene terephthalate, polycarbonate, polyethylene, polypropylene, polyethersulfone, cycloolefin polymer, and the like.
 支持フィルム10の厚さは、機械的強度に優れる観点から、5μm以上が好ましく、10μm以上がより好ましく、15μm以上が更に好ましい。支持フィルム10の厚さは、支持フィルム10を介して活性光線を照射する際の解像度の低下を抑制する観点から、100μm以下が好ましく、70μm以下がより好ましく、40μm以下が更に好ましく、35μm以下が特に好ましい。これらの観点から、支持フィルム10の厚さは、5~100μmが好ましく、10~70μmがより好ましく、15~40μmが更に好ましく、15~35μmが特に好ましい。 The thickness of the support film 10 is preferably 5 μm or more, more preferably 10 μm or more, and even more preferably 15 μm or more from the viewpoint of excellent mechanical strength. The thickness of the support film 10 is preferably 100 μm or less, more preferably 70 μm or less, still more preferably 40 μm or less, and even more preferably 35 μm or less from the viewpoint of suppressing a reduction in resolution when irradiating active light through the support film 10. Particularly preferred. From these viewpoints, the thickness of the support film 10 is preferably 5 to 100 μm, more preferably 10 to 70 μm, still more preferably 15 to 40 μm, and particularly preferably 15 to 35 μm.
(第一の樹脂層)
 第一の樹脂層20は、硬化性の樹脂組成物によって形成されている。第一の樹脂層20は、所望の形状を有する硬化膜を容易に形成する観点から、感光性樹脂組成物によって形成される層(感光性樹脂組成物層)である。第一の樹脂層20は、バインダーポリマー(以下、「第一のバインダーポリマー」又は「(A)成分」ともいう)と、光重合性化合物(以下、「(B)成分」ともいう)と、光重合開始剤(以下、「(C)成分」ともいう)とを含有する感光性樹脂組成物から形成されることが好ましい。
(First resin layer)
The first resin layer 20 is formed of a curable resin composition. The first resin layer 20 is a layer (photosensitive resin composition layer) formed of a photosensitive resin composition from the viewpoint of easily forming a cured film having a desired shape. The first resin layer 20 includes a binder polymer (hereinafter also referred to as “first binder polymer” or “(A) component”), a photopolymerizable compound (hereinafter also referred to as “(B) component”), It is preferably formed from a photosensitive resin composition containing a photopolymerization initiator (hereinafter also referred to as “component (C)”).
[(A)成分:第一のバインダーポリマー]
 (A)成分としては、アルカリ現像によりパターニングを可能とする観点から、カルボキシル基を有するバインダーポリマーを用いることが好ましい。
[(A) component: first binder polymer]
As the component (A), a binder polymer having a carboxyl group is preferably used from the viewpoint of enabling patterning by alkali development.
 (A)成分としては、拡散反射率を所望の範囲に調整しやすい観点から、(メタ)アクリル酸に由来する構造単位、及び、(メタ)アクリル酸アルキルエステルに由来する構造単位を有する共重合体が好適である。上記共重合体は、上記(メタ)アクリル酸又は(メタ)アクリル酸アルキルエステルと共重合し得るその他のモノマーを構造単位に含有していてもよい。具体的には、(メタ)アクリル酸グリシジル、(メタ)アクリル酸ベンジル、スチレン等が挙げられる。 As the component (A), from the viewpoint of easily adjusting the diffuse reflectance to a desired range, a co-polymer having a structural unit derived from (meth) acrylic acid and a structural unit derived from (meth) acrylic acid alkyl ester Coalescence is preferred. The copolymer may contain in the structural unit other monomers that can be copolymerized with the (meth) acrylic acid or the (meth) acrylic acid alkyl ester. Specific examples include glycidyl (meth) acrylate, benzyl (meth) acrylate, and styrene.
 (A)成分は、エチレン性不飽和基を有してもよい。なお、エチレン性不飽和基を有する(A)成分は、本明細書においては(B)成分に含まれないものとする。 (A) The component may have an ethylenically unsaturated group. In addition, the (A) component which has an ethylenically unsaturated group shall not be contained in (B) component in this specification.
 上記(メタ)アクリル酸アルキルエステルとしては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸-2-エチルヘキシル、(メタ)アクリル酸ヒドロキシルエチル等が挙げられる。 Examples of the (meth) acrylic acid alkyl ester include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, Examples thereof include hydroxylethyl methacrylate.
 (A)成分は、アルカリ現像性(特に無機アルカリ水溶液に対するアルカリ現像性)、パターニング性、透明性、拡散反射率の低減等の観点から、(メタ)アクリル酸、(メタ)アクリル酸グリシジル、(メタ)アクリル酸ベンジル、スチレン、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸シクロヘキシル及び(メタ)アクリル酸2-エチルヘキシルからなる群より選択される少なくとも一種の化合物由来の構造単位を有するバインダーポリマーを含むことが好ましい。 The component (A) contains (meth) acrylic acid, (meth) acrylic acid glycidyl, and (meth) acrylic acid from the viewpoint of alkali developability (particularly alkali developability with respect to an aqueous inorganic alkali solution), patternability, transparency, and reduction of diffuse reflectance. Selected from the group consisting of benzyl (meth) acrylate, styrene, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, cyclohexyl (meth) acrylate and 2-ethylhexyl (meth) acrylate It is preferable to include a binder polymer having a structural unit derived from at least one compound.
 (A)成分の重量平均分子量は、解像度の観点及び拡散反射率を所望の範囲に調整しやすい観点から、10,000以上が好ましく、15,000以上がより好ましく、30,000以上が更に好ましく、40,000以上が特に好ましい。(A)成分の重量平均分子量は、解像度の観点から、200,000以下が好ましく、150,000以下がより好ましく、100,000以下が特に好ましい。(A)成分重量平均分子量は、60,000以下であってもよい。これらの観点から、(A)成分の重量平均分子量は、10,000~200,000が好ましく、15,000~150,000がより好ましく、30,000~150,000が更に好ましく、30,000~100,000が特に好ましく、40,000~100,000が極めて好ましい。(A)成分重量平均分子量は、40,000~60,000であってもよい。なお、重量平均分子量は、本明細書の実施例を参考にゲルパーミエーションクロマトグラフィー法により測定することができる。 The weight average molecular weight of the component (A) is preferably 10,000 or more, more preferably 15,000 or more, and still more preferably 30,000 or more, from the viewpoint of resolution and easy adjustment of the diffuse reflectance to a desired range. 40,000 or more is particularly preferable. The weight average molecular weight of the component (A) is preferably 200,000 or less, more preferably 150,000 or less, and particularly preferably 100,000 or less from the viewpoint of resolution. The component (A) weight average molecular weight may be 60,000 or less. From these viewpoints, the weight average molecular weight of the component (A) is preferably 10,000 to 200,000, more preferably 15,000 to 150,000, still more preferably 30,000 to 150,000, and 30,000. To 100,000 is particularly preferred, and 40,000 to 100,000 is very particularly preferred. Component (A) The weight average molecular weight may be 40,000 to 60,000. In addition, a weight average molecular weight can be measured by the gel permeation chromatography method with reference to the Example of this specification.
 (A)成分の酸価は、所望の形状を有する硬化膜をアルカリ現像で容易に形成する観点及び拡散反射率を所望の範囲に調整しやすい観点から、75mgKOH/g以上とすることが好ましい。(A)成分の酸価は、90mgKOH/g以上であってもよい。(A)成分の酸価は、硬化膜形状の制御容易性と硬化膜の防錆性との両立を図る観点及び拡散反射率を所望の範囲に調整しやすい観点から、200mgKOH/g以下が好ましく、150mgKOH/g以下がより好ましく、120mgKOH/g以下が更に好ましい。これらの観点から、(A)成分の酸価は、75~200mgKOH/gが好ましく、75~150mgKOH/gがより好ましく、75~120mgKOH/gが更に好ましい。(A)成分の酸価は、90~150mgKOH/gであってもよい。なお、酸価は、本明細書の実施例を参考に測定することができる。 The acid value of the component (A) is preferably 75 mgKOH / g or more from the viewpoint of easily forming a cured film having a desired shape by alkali development and easily adjusting the diffuse reflectance to a desired range. The acid value of the component (A) may be 90 mgKOH / g or more. The acid value of the component (A) is preferably 200 mgKOH / g or less from the viewpoint of achieving both controllability of the cured film shape and rust prevention of the cured film and easily adjusting the diffuse reflectance to a desired range. 150 mgKOH / g or less is more preferable, and 120 mgKOH / g or less is still more preferable. From these viewpoints, the acid value of the component (A) is preferably 75 to 200 mgKOH / g, more preferably 75 to 150 mgKOH / g, and still more preferably 75 to 120 mgKOH / g. The acid value of the component (A) may be 90 to 150 mgKOH / g. In addition, an acid value can be measured with reference to the Example of this specification.
 (A)成分の含有量は、パターン形成性及び硬化膜の防錆性を維持する観点から、(A)成分及び(B)成分の合計量100質量部に対し、35質量部以上が好ましく、40質量部以上がより好ましく、50質量部以上が更に好ましく、55質量部以上が特に好ましい。(A)成分の含有量は、樹脂組成物の塗工性に優れる観点から、(A)成分及び(B)成分の合計量100質量部に対し、85質量部以下が好ましく、80質量部以下がより好ましく、70質量部以下が更に好ましく、65質量部以下が特に好ましい。これらの観点から、(A)成分の含有量は、(A)成分及び(B)成分の合計量100質量部に対し、35~85質量部が好ましく、40~80質量部がより好ましく、50~70質量部が更に好ましく、55~65質量部が特に好ましい。 The content of the component (A) is preferably 35 parts by mass or more with respect to 100 parts by mass of the total amount of the component (A) and the component (B), from the viewpoint of maintaining pattern formability and rust prevention of the cured film. 40 parts by mass or more is more preferable, 50 parts by mass or more is further preferable, and 55 parts by mass or more is particularly preferable. The content of the component (A) is preferably 85 parts by mass or less, and 80 parts by mass or less with respect to 100 parts by mass of the total amount of the component (A) and the component (B), from the viewpoint of excellent coating properties of the resin composition. Is more preferable, 70 mass parts or less are still more preferable, and 65 mass parts or less are especially preferable. From these viewpoints, the content of the component (A) is preferably 35 to 85 parts by weight, more preferably 40 to 80 parts by weight with respect to 100 parts by weight of the total amount of the components (A) and (B), Is more preferably 70 parts by mass, and particularly preferably 55-65 parts by mass.
[(B)成分:光重合性化合物]
 (B)成分としては、エチレン性不飽和基を有する光重合性化合物を用いることができる。エチレン性不飽和基を有する光重合性化合物としては、一官能ビニルモノマー、二官能ビニルモノマー、又は少なくとも3つの重合可能なエチレン性不飽和基を有する多官能ビニルモノマーが挙げられる。
[(B) component: photopolymerizable compound]
As the component (B), a photopolymerizable compound having an ethylenically unsaturated group can be used. Examples of the photopolymerizable compound having an ethylenically unsaturated group include a monofunctional vinyl monomer, a bifunctional vinyl monomer, or a polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups.
 上記一官能ビニルモノマーとしては、例えば、上記(A)成分の好適な例である共重合体の合成に用いられるモノマーとして例示したものが挙げられる。 Examples of the monofunctional vinyl monomer include those exemplified as monomers used for the synthesis of a copolymer which is a suitable example of the component (A).
 上記二官能ビニルモノマーとしては、ポリエチレングリコールジ(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、2,2-ビス(4-(メタ)アクリロキシポリエトキシポリプロポキシフェニル)プロパン、ビスフェノールAジグリシジルエーテルジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリレート等が挙げられる。 Examples of the bifunctional vinyl monomer include polyethylene glycol di (meth) acrylate, trimethylolpropane di (meth) acrylate, polypropylene glycol di (meth) acrylate, 2,2-bis (4- (meth) acryloxypolyethoxypolypropoxy Phenyl) propane, bisphenol A diglycidyl ether di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, and the like.
 上記少なくとも3つの重合可能なエチレン性不飽和基を有する多官能ビニルモノマーとしては、従来公知のものを特に制限無く用いることができる。金属配線又は透明電極の腐食防止及び現像性の観点から、上記多官能ビニルモノマーとしては、トリメチロールプロパントリ(メタ)アクリレート等のトリメチロールプロパン由来の骨格を有する(メタ)アクリレート化合物;テトラメチロールメタントリ(メタ)アクリレート、テトラメチロールメタンテトラ(メタ)アクリレート等のテトラメチロールメタン由来の骨格を有する(メタ)アクリレート化合物;ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート等のペンタエリスリトール由来の骨格を有する(メタ)アクリレート化合物;ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート等のジペンタエリスリトール由来の骨格を有する(メタ)アクリレート化合物;ジトリメチロールプロパンテトラ(メタ)アクリレート等のジトリメチロールプロパン由来の骨格を有する(メタ)アクリレート化合物;又はジグリセリン由来の骨格を有する(メタ)アクリレート化合物;シアヌル酸由来の骨格を有する(メタ)アクリレート化合物を用いることが好ましい。 As the polyfunctional vinyl monomer having at least three polymerizable ethylenically unsaturated groups, conventionally known ones can be used without particular limitation. From the viewpoint of corrosion prevention and developability of metal wiring or transparent electrode, the polyfunctional vinyl monomer includes a (meth) acrylate compound having a skeleton derived from trimethylolpropane such as trimethylolpropane tri (meth) acrylate; tetramethylolmethane (Meth) acrylate compounds having a skeleton derived from tetramethylolmethane such as tri (meth) acrylate and tetramethylolmethanetetra (meth) acrylate; derived from pentaerythritol such as pentaerythritol tri (meth) acrylate and pentaerythritol tetra (meth) acrylate (Meth) acrylate compounds having the following skeleton: bones derived from dipentaerythritol such as dipentaerythritol penta (meth) acrylate and dipentaerythritol hexa (meth) acrylate A (meth) acrylate compound having a skeleton derived from ditrimethylolpropane such as ditrimethylolpropane tetra (meth) acrylate; or a (meth) acrylate compound having a skeleton derived from diglycerin; derived from cyanuric acid It is preferable to use a (meth) acrylate compound having a skeleton.
 上記多官能ビニルモノマーは、金属配線及び透明電極の腐食抑制の観点では、ジシクロペンタニル構造又はジシクロペンテニル構造を有するジ(メタ)アクリレート化合物を含むことが好ましく、ジシクロペンタニル構造を有するジ(メタ)アクリレート化合物を含むことがより好ましい。金属配線及び透明電極の腐食抑制の観点から、ジシクロペンタニル構造又はジシクロペンテニル構造を有するジ(メタ)アクリレート化合物として、下記一般式(1)である化合物を含むことが好ましい。 The polyfunctional vinyl monomer preferably includes a di (meth) acrylate compound having a dicyclopentanyl structure or a dicyclopentenyl structure, and has a dicyclopentanyl structure, from the viewpoint of inhibiting corrosion of metal wiring and transparent electrodes. More preferably, it contains a di (meth) acrylate compound. From the viewpoint of suppressing corrosion of the metal wiring and the transparent electrode, it is preferable to include a compound represented by the following general formula (1) as a di (meth) acrylate compound having a dicyclopentanyl structure or a dicyclopentenyl structure.
Figure JPOXMLDOC01-appb-C000001
[一般式(1)中、R及びRは、それぞれ独立に水素原子又はメチル基を示し、Xは、ジシクロペンタニル構造又はジシクロペンテニル構造を有する2価の基を示し、R及びRは、それぞれ独立に炭素数1~4のアルキレン基を示し、n及びmは、それぞれ独立に0~2の整数を示し、p及びqはそれぞれ独立に0以上の整数を示し、p+q=0~10となるように選択される。]
Figure JPOXMLDOC01-appb-C000001
[In General Formula (1), R 1 and R 2 each independently represent a hydrogen atom or a methyl group, X represents a divalent group having a dicyclopentanyl structure or a dicyclopentenyl structure, and R 3 And R 4 each independently represents an alkylene group having 1 to 4 carbon atoms, n and m each independently represents an integer of 0 to 2, p and q each independently represents an integer of 0 or more, and p + q = 0 to 10 is selected. ]
 上記一般式(1)において、R及びRは、それぞれ独立にエチレン基又はプロピレン基が好ましく、エチレン基がより好ましい。また、プロピレン基はn-イソプロピレン基及びイソプロピレン基のいずれであってもよい。 In the general formula (1), R 3 and R 4 are each independently preferably an ethylene group or a propylene group, and more preferably an ethylene group. The propylene group may be either an n-isopropylene group or an isopropylene group.
 上記一般式(1)において、n及びmは、メチレン基が、分子中にどの程度付加されているかを示すものである。p及びqは炭素数1~4のアルコキシ基が、分子中にどの程度付加されているかを示すものである。p+qが2以上の場合、2つ以上のR及びRは、同一であっても、異なっていてもよい。 In the above general formula (1), n and m indicate how much a methylene group is added in the molecule. p and q indicate how much an alkoxy group having 1 to 4 carbon atoms is added to the molecule. When p + q is 2 or more, two or more R 3 and R 4 may be the same or different.
 上記一般式(1)で表される化合物は、Xに含まれるジシクロペンタニル構造又はジシクロペンテニル構造を有する2価の基が、嵩高い構造を有することで、フィルムの低透湿性を実現し、金属配線及び透明電極の腐食抑制性が向上すると考えられる。 The compound represented by the general formula (1) realizes low moisture permeability of the film because the divalent group having a dicyclopentanyl structure or dicyclopentenyl structure contained in X has a bulky structure. Therefore, it is considered that the corrosion resistance of the metal wiring and the transparent electrode is improved.
 ジシクロペンタニル構造及びジシクロペンテニル構造は、それぞれトリシクロデカン骨格及びトリシクロデセン骨格ということもできる。「トリシクロデカン骨格」及び「トリシクロデセン骨格」とは、それぞれ以下の構造(それぞれ、結合手は任意の箇所である)をいう。 The dicyclopentanyl structure and the dicyclopentenyl structure can also be referred to as a tricyclodecane skeleton and a tricyclodecene skeleton, respectively. The “tricyclodecane skeleton” and the “tricyclodecene skeleton” refer to the following structures (where each bond is an arbitrary position).
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 上記一般式(1)で表される化合物としては、例えば、下記式(2)で表される、トリシクロデカンジメタノールジアクリレートが挙げられる。これは、A-DCP(新中村化学工業株式会社製、製品名)として入手可能である。 Examples of the compound represented by the general formula (1) include tricyclodecane dimethanol diacrylate represented by the following formula (2). This is available as A-DCP (manufactured by Shin-Nakamura Chemical Co., Ltd., product name).
Figure JPOXMLDOC01-appb-C000003
[上記一般式(1)において、Xがジシクロペンタニル構造を有する2価の基、m=n=1、p=q=0である化合物]
Figure JPOXMLDOC01-appb-C000003
[In the general formula (1), a compound in which X is a divalent group having a dicyclopentanyl structure, m = n = 1, p = q = 0]
 ジシクロペンタニル構造又はジシクロペンテニル構造を有するジ(メタ)アクリレート化合物の含有量は、金属配線及び透明電極の腐食抑制の観点から、(B)成分の合計量100質量部に対して、50質量部以上が好ましく、70質量部以上がより好ましく、80質量部以上が更に好ましい。ジシクロペンタニル構造又はジシクロペンテニル構造を有するジ(メタ)アクリレート化合物の含有量は、(B)成分の合計量100質量部に対して、100質量部であってもよい。 The content of the di (meth) acrylate compound having a dicyclopentanyl structure or a dicyclopentenyl structure is 50 with respect to 100 parts by mass of the total amount of the component (B) from the viewpoint of suppressing corrosion of the metal wiring and the transparent electrode. It is preferably at least 70 parts by weight, more preferably at least 70 parts by weight, even more preferably at least 80 parts by weight. The content of the di (meth) acrylate compound having a dicyclopentanyl structure or a dicyclopentenyl structure may be 100 parts by mass with respect to 100 parts by mass of the total amount of the component (B).
 分子内に少なくとも3つの重合可能なエチレン性不飽和基を有するモノマーと、一官能ビニルモノマー又は二官能ビニルモノマーを組み合わせて用いる場合、使用する割合に特に制限は無いが、光硬化性及び電極腐食を防止する観点から、分子内に少なくとも3つの重合可能なエチレン性不飽和基を有するモノマーの割合が、感光性樹脂組成物に含まれる光重合性化合物の合計量100質量部のうち、30質量部以上であってよく、50質量部以上であってよく、75質量部以上であってよい。 When a monomer having at least three polymerizable ethylenically unsaturated groups in the molecule is used in combination with a monofunctional vinyl monomer or a bifunctional vinyl monomer, the ratio to be used is not particularly limited, but photocurability and electrode corrosion From the viewpoint of preventing the polymerization, the proportion of the monomer having at least three polymerizable ethylenically unsaturated groups in the molecule is 30 mass out of 100 mass parts of the total amount of the photopolymerizable compound contained in the photosensitive resin composition. Part or more, 50 parts by mass or more, or 75 parts by mass or more.
[(C)成分:光重合開始剤]
 (C)成分としては、光重合開始剤であれば、従来公知のものを特に制限無く用いることができるが、透明性の高い光重合開始剤が好ましい。基材上に、厚さが10μm以下の薄膜であっても充分な解像度で硬化膜パターンを形成する観点では、(C)成分はオキシムエステル化合物及びホスフィンオキサイド化合物からなる群より選択される少なくとも一種を含むことが好ましく、オキシムエステル化合物を含むことがより好ましい。
[(C) component: photopolymerization initiator]
As the component (C), any conventionally known photopolymerization initiator can be used without particular limitation, but a highly transparent photopolymerization initiator is preferred. From the viewpoint of forming a cured film pattern with sufficient resolution even on a substrate having a thickness of 10 μm or less, the component (C) is at least one selected from the group consisting of oxime ester compounds and phosphine oxide compounds. It is preferable that an oxime ester compound is included.
 ホスフィンオキサイド化合物としては、2,4,6-トリメチルベンゾイル-ジフェニル-ホスフィンオキサイド等が挙げられる。 Examples of the phosphine oxide compound include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide.
 オキシムエステル化合物としては、下記式(3)で表される化合物、下記式(4)で表される化合物、及び下記式(5)で表される化合物からなる群より選択される少なくとも一種が好ましく用いられる。 The oxime ester compound is preferably at least one selected from the group consisting of a compound represented by the following formula (3), a compound represented by the following formula (4), and a compound represented by the following formula (5). Used.
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 式(3)中、R11及びR12は、それぞれ独立に炭素数1~12のアルキル基、炭素数4~10のシクロアルキル基、フェニル基又はトリル基を示す。炭素数1~8のアルキル基、炭素数4~6のシクロアルキル基、フェニル基又はトリル基が好ましく、炭素数1~4のアルキル基、炭素数4~6のシクロアルキル基、フェニル基又はトリル基がより好ましく、メチル基、シクロペンチル基、フェニル基又はトリル基が更に好ましい。R13は、-H、-OH、-COOH、-O(CH)OH、-O(CHOH、-COO(CH)OH又は-COO(CHOHを示す。-H、-O(CH)OH、-O(CHOH、-COO(CH)OH、又は-COO(CHOHが好ましく、-H、-O(CHOH、又は-COO(CHOHがより好ましい。 In the formula (3), R 11 and R 12 each independently represents an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 4 to 10 carbon atoms, a phenyl group, or a tolyl group. Preferred is an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 4 to 6 carbon atoms, a phenyl group or a tolyl group, an alkyl group having 1 to 4 carbon atoms, a cycloalkyl group having 4 to 6 carbon atoms, a phenyl group or tolyl A group is more preferable, and a methyl group, a cyclopentyl group, a phenyl group, or a tolyl group is still more preferable. R 13 represents —H, —OH, —COOH, —O (CH 2 ) OH, —O (CH 2 ) 2 OH, —COO (CH 2 ) OH or —COO (CH 2 ) 2 OH. —H, —O (CH 2 ) OH, —O (CH 2 ) 2 OH, —COO (CH 2 ) OH, or —COO (CH 2 ) 2 OH are preferred, —H, —O (CH 2 ) 2 More preferred is OH or —COO (CH 2 ) 2 OH.
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
 式(4)中、R14は、それぞれ炭素数1~6のアルキル基を示し、プロピル基が好ましい。複数のR14は同一であっても、異なっていてもよい。R15は、NO又はArCO(ここで、Arは置換もしくは無置換のアリール基を示す。)を示し、Arとしては、トリル基が好ましい。置換基を有する場合の置換基としては、炭素数1~6のアルキル基が挙げられる。R16及びR17は、それぞれ独立に炭素数1~12のアルキル基、フェニル基、又はトリル基を示し、メチル基、フェニル基又はトリル基が好ましい。 In the formula (4), each R 14 represents an alkyl group having 1 to 6 carbon atoms, and is preferably a propyl group. The plurality of R 14 may be the same or different. R 15 represents NO 2 or ArCO (wherein Ar represents a substituted or unsubstituted aryl group), and Ar is preferably a tolyl group. Examples of the substituent in the case of having a substituent include an alkyl group having 1 to 6 carbon atoms. R 16 and R 17 each independently represent an alkyl group having 1 to 12 carbon atoms, a phenyl group, or a tolyl group, preferably a methyl group, a phenyl group, or a tolyl group.
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006
 式(5)中、R18は、炭素数1~6のアルキル基を示し、エチル基が好ましい。R19はアセタール結合を有する有機基であり、後述する式(5-1)に示す化合物が有するR19に対応する置換基が好ましい。R20及びR21は、それぞれ独立に炭素数1~12のアルキル基、フェニル基又はトリル基を示し、メチル基、フェニル基又はトリル基が好ましく、メチル基がより好ましい。R22は、炭素数1~6のアルキル基を示す。nは0~4の整数を示す。 In the formula (5), R 18 represents an alkyl group having 1 to 6 carbon atoms, preferably an ethyl group. R 19 is an organic group having an acetal bond, and a substituent corresponding to R 19 in a compound represented by the formula (5-1) described later is preferable. R 20 and R 21 each independently represents an alkyl group having 1 to 12 carbon atoms, a phenyl group or a tolyl group, preferably a methyl group, a phenyl group or a tolyl group, and more preferably a methyl group. R 22 represents an alkyl group having 1 to 6 carbon atoms. n represents an integer of 0 to 4.
 上記式(3)で表される化合物としては、例えば、下記式(3-1)で表される化合物及び下記式(3-2)で表される化合物が挙げられる。下記式(3-1)で表される化合物はIRGACURE OXE01(BASFジャパン株式会社製、製品名)として入手可能である。 Examples of the compound represented by the above formula (3) include a compound represented by the following formula (3-1) and a compound represented by the following formula (3-2). A compound represented by the following formula (3-1) is available as IRGACURE OXE01 (manufactured by BASF Japan Ltd., product name).
Figure JPOXMLDOC01-appb-C000007
Figure JPOXMLDOC01-appb-C000007
Figure JPOXMLDOC01-appb-C000008
Figure JPOXMLDOC01-appb-C000008
 上記式(4)で表される化合物としては、例えば、下記式(4-1)で表される化合物が挙げられる。下記式(4-1)で表される化合物は、DFI-091(ダイトーケミックス株式会社製、製品名)として入手可能である。 Examples of the compound represented by the above formula (4) include a compound represented by the following formula (4-1). A compound represented by the following formula (4-1) is available as DFI-091 (product name, manufactured by Daito Chemix Co., Ltd.).
Figure JPOXMLDOC01-appb-C000009
Figure JPOXMLDOC01-appb-C000009
 上記式(5)で表される化合物としては、例えば、下記式(5-1)で表される化合物が挙げられる。下記式(5-1)で表される化合物は、アデカオプトマーN-1919(株式会社ADEKA製、製品名)として入手可能である。 Examples of the compound represented by the above formula (5) include a compound represented by the following formula (5-1). A compound represented by the following formula (5-1) is available as Adekaoptomer N-1919 (manufactured by ADEKA, product name).
Figure JPOXMLDOC01-appb-C000010
Figure JPOXMLDOC01-appb-C000010
 その他のオキシムエステル化合物としては、下記式(6)で表される化合物、下記式(7)で表される化合物等を用いることが好ましい。 As other oxime ester compounds, it is preferable to use a compound represented by the following formula (6), a compound represented by the following formula (7), or the like.
Figure JPOXMLDOC01-appb-C000011
Figure JPOXMLDOC01-appb-C000011
Figure JPOXMLDOC01-appb-C000012
Figure JPOXMLDOC01-appb-C000012
 上記の中でも、上記式(3-1)で表される化合物が極めて好ましい。なお、上記式(3-1)で表される化合物が硬化膜に含まれているかどうかは、国際公開第2013/084875号パンフレット記載の硬化膜の熱分解ガスクロマトグラフ質量分析により確認できる。 Among the above, the compound represented by the above formula (3-1) is very preferable. Whether the compound represented by the above formula (3-1) is contained in the cured film can be confirmed by pyrolysis gas chromatograph mass spectrometry of the cured film described in International Publication No. 2013/084875.
 (C)成分の含有量は、光感度及び解像度に優れる観点から、(A)成分及び(B)成分の合計量100質量部に対し、0.1質量部以上が好ましく、1質量部以上がより好ましい。(C)成分の含有量は、光感度及び解像度に優れる観点から、(A)成分及び(B)成分の合計量100質量部に対し、10質量部以下が好ましく、5質量部以下がより好ましく、3質量部以下が更に好ましく、2質量部以下が特に好ましい。これらの観点から、(C)成分の含有量は、(A)成分及び(B)成分の合計量100質量部に対し、0.1~10質量部が好ましく、1~5質量部がより好ましく、1~3質量部が更に好ましく、1~2質量部が特に好ましい。 The content of the component (C) is preferably 0.1 parts by mass or more, and preferably 1 part by mass or more with respect to 100 parts by mass of the total amount of the components (A) and (B), from the viewpoint of excellent photosensitivity and resolution. More preferred. The content of the component (C) is preferably 10 parts by mass or less and more preferably 5 parts by mass or less with respect to 100 parts by mass of the total amount of the component (A) and the component (B) from the viewpoint of excellent photosensitivity and resolution. 3 parts by mass or less is more preferable, and 2 parts by mass or less is particularly preferable. From these viewpoints, the content of the component (C) is preferably 0.1 to 10 parts by mass, more preferably 1 to 5 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B). 1 to 3 parts by mass is more preferable, and 1 to 2 parts by mass is particularly preferable.
[添加剤]
 第一の樹脂層20を形成する感光性樹脂組成物は、硬化膜の防錆性をより向上させる観点から、メルカプト基を有するトリアゾール化合物、メルカプト基を有するテトラゾール化合物、メルカプト基を有するチアジアゾール化合物、アミノ基を有するトリアゾール化合物又はアミノ基を有するテトラゾール化合物(以下、「(D)成分」ともいう)を更に含有することが好ましい。メルカプト基を有するトリアゾール化合物としては、例えば、3-メルカプト-トリアゾール(和光純薬工業株式会社製、製品名:3MT)等が挙げられる。また、メルカプト基を有するチアジアゾール化合物としては、例えば、2-アミノ-5-メルカプト-1,3,4-チアジアゾール(和光純薬工業株式会社製、製品名:ATT)等が挙げられる。
[Additive]
The photosensitive resin composition forming the first resin layer 20 is a triazole compound having a mercapto group, a tetrazole compound having a mercapto group, a thiadiazole compound having a mercapto group, from the viewpoint of further improving the rust prevention property of the cured film. It is preferable to further contain a triazole compound having an amino group or a tetrazole compound having an amino group (hereinafter also referred to as “component (D)”). Examples of the triazole compound having a mercapto group include 3-mercapto-triazole (manufactured by Wako Pure Chemical Industries, Ltd., product name: 3MT). Examples of the thiadiazole compound having a mercapto group include 2-amino-5-mercapto-1,3,4-thiadiazole (manufactured by Wako Pure Chemical Industries, Ltd., product name: ATT).
 上記アミノ基を有するトリアゾール化合物としては、ベンゾトリアゾール、1H-ベンゾトリアゾール-1-アセトニトリル、ベンゾトリアゾール-5-カルボン酸、1H-ベンゾトリアゾール-1-メタノール、カルボキシベンゾトリアゾール等にアミノ基が置換した化合物、3-メルカプトトリアゾール、5-メルカプトトリアゾール等のメルカプト基を含むトリアゾール化合物にアミノ基が置換した化合物などが挙げられる。 Examples of the triazole compound having an amino group include benzotriazole, 1H-benzotriazole-1-acetonitrile, benzotriazole-5-carboxylic acid, 1H-benzotriazole-1-methanol, carboxybenzotriazole, etc. , 3-mercaptotriazole, 5-mercaptotriazole, and other triazole compounds containing a mercapto group are substituted with amino groups.
 上記アミノ基を有するテトラゾール化合物としては、5-アミノ-1H-テトラゾール、1-メチル-5-アミノ-テトラゾール、1-メチル-5-メルカプト-1H-テトラゾール、1-カルボキシメチル-5-アミノ-テトラゾール等が挙げられる。これらのテトラゾール化合物は、その水溶性塩であってもよい。具体例としては、1-メチル-5-アミノ-テトラゾールのナトリウム、カリウム、リチウム等のアルカリ金属塩などが挙げられる。 Examples of the tetrazole compounds having an amino group include 5-amino-1H-tetrazole, 1-methyl-5-amino-tetrazole, 1-methyl-5-mercapto-1H-tetrazole, and 1-carboxymethyl-5-amino-tetrazole. Etc. These tetrazole compounds may be water-soluble salts thereof. Specific examples include alkali metal salts of 1-methyl-5-amino-tetrazole such as sodium, potassium and lithium.
 感光性樹脂組成物が(D)成分を含有する場合、その含有量は、硬化膜の防錆性をより向上させる観点から、(A)成分及び(B)成分の合計量100質量部に対し、0.05質量部以上が好ましく、0.1質量部以上がより好ましく、0.2質量部以上が更に好ましく、0.3質量部以上が特に好ましい。(D)成分の含有量は、硬化膜の透明性に優れる観点から、(A)成分及び(B)成分の合計量100質量部に対し、5.0質量部以下が好ましく、2.0質量部以下がより好ましく、1.0質量部以下が更に好ましく、0.8質量部以下が特に好ましい。これらの観点から、0.05~5.0質量部が好ましく、0.1~2.0質量部がより好ましく、0.2~1.0質量部が更に好ましく、0.3~0.8質量部が特に好ましい。 When the photosensitive resin composition contains the component (D), the content is 100 parts by mass with respect to the total amount of the component (A) and the component (B) from the viewpoint of further improving the rust prevention property of the cured film. 0.05 parts by mass or more, preferably 0.1 parts by mass or more, more preferably 0.2 parts by mass or more, and particularly preferably 0.3 parts by mass or more. The content of the component (D) is preferably 5.0 parts by mass or less with respect to 100 parts by mass of the total amount of the component (A) and the component (B), from the viewpoint of excellent transparency of the cured film, and is 2.0 masses. Part or less is more preferable, 1.0 part by weight or less is more preferable, and 0.8 part by weight or less is particularly preferable. From these viewpoints, 0.05 to 5.0 parts by mass is preferable, 0.1 to 2.0 parts by mass is more preferable, 0.2 to 1.0 parts by mass is further preferable, and 0.3 to 0.8 parts by mass is preferable. Part by mass is particularly preferred.
 感光性樹脂組成物は、ITO電極パターン付き基材に対する密着性と、現像残渣の発生を防ぐ観点から、エチレン性不飽和基を有するリン酸エステル(以下、「(E)成分」ともいう)を含有することが好ましい。エチレン性不飽和基を有するリン酸エステルは、上記(B)成分と重複する場合があるが、本明細書においては(E)成分は(B)成分に含まれないものとする。 The photosensitive resin composition comprises a phosphate ester having an ethylenically unsaturated group (hereinafter also referred to as “component (E)”) from the viewpoint of adhesion to the ITO electrode patterned substrate and prevention of development residue. It is preferable to contain. The phosphate ester having an ethylenically unsaturated group may overlap with the component (B), but in the present specification, the component (E) is not included in the component (B).
 (E)成分であるエチレン性不飽和基を有するリン酸エステルとしては、形成する硬化膜の防錆性を充分確保しつつ、ITO電極パターン付き基材に対する密着性と現像性とを高水準で両立する観点から、ユニケミカル株式会社製のPhosmerシリーズ(Phosmer-M、Phosmer-CL、Phosmer-PE、Phosmer-MH、Phosmer-PP等)、又は日本化薬株式会社製のKAYAMERシリーズ(PM21、PM-2等)が好ましい。 (E) As a phosphoric acid ester having an ethylenically unsaturated group as a component, while ensuring sufficient rust prevention of the cured film to be formed, the adhesion to the substrate with the ITO electrode pattern and developability are at a high level. From the standpoint of compatibility, the Phosmer series (Phosmer-M, Phosmer-CL, Phosmer-PE, Phosmer-MH, Phosmer-PP, etc.) manufactured by Unichemical Co., Ltd. -2 etc.) is preferred.
 感光性樹脂組成物が(E)成分を含有する場合、その含有量は、ITO電極パターン付き基材に対する密着性を向上しつつ、現像残渣の発生を防ぐ観点から、(A)成分及び(B)成分の合計量100質量部に対し、0.05質量部以上が好ましく、0.1質量部以上がより好ましく、0.15質量部以上が更に好ましい。(E)成分の含有量は、ITO電極パターン付き基材に対する密着性を向上しつつ、現像残渣の発生を防ぐ観点から、(A)成分及び(B)成分の合計量100質量部に対し、5.0質量部以下が好ましく、4.0質量部以下がより好ましく、3.0質量部以下が更に好ましい。 When the photosensitive resin composition contains the component (E), the content is improved from the viewpoint of preventing the development residue while improving the adhesion to the substrate with the ITO electrode pattern, and the component (A) and (B ) The total amount of components is preferably 0.05 parts by mass or more, more preferably 0.1 parts by mass or more, and still more preferably 0.15 parts by mass or more with respect to 100 parts by mass. The content of the component (E) is improved from the viewpoint of preventing the development residue while improving the adhesion to the substrate with the ITO electrode pattern, with respect to 100 parts by mass of the total amount of the component (A) and the component (B). 5.0 parts by mass or less is preferable, 4.0 parts by mass or less is more preferable, and 3.0 parts by mass or less is still more preferable.
 感光性樹脂組成物には、その他の添加剤として、必要に応じて、シランカップリング剤等の密着性付与剤、防錆剤、レベリング剤、可塑剤、充填剤、消泡剤、難燃剤、安定剤、酸化防止剤、香料、熱架橋剤、重合禁止剤などを(A)成分及び(B)成分の合計量100質量部に対し、各々0.01~20質量部程度含有させることができる。これらは、単独で又は二種以上を組み合わせて使用できる。なお、上記の「感光性樹脂組成物」とは、後述する溶剤を含まない状態の組成物をいい、各成分の含有量は、後述する溶剤以外の成分全量に対する含有量である。 In the photosensitive resin composition, as other additives, if necessary, adhesion imparting agents such as silane coupling agents, rust preventive agents, leveling agents, plasticizers, fillers, antifoaming agents, flame retardants, Stabilizers, antioxidants, fragrances, thermal crosslinking agents, polymerization inhibitors and the like can be contained in an amount of about 0.01 to 20 parts by mass with respect to 100 parts by mass of the total amount of component (A) and component (B). . These can be used alone or in combination of two or more. In addition, said "photosensitive resin composition" means the composition of the state which does not contain the solvent mentioned later, and content of each component is content with respect to component total other than the solvent mentioned later.
 感光性樹脂組成物における金属酸化物の含有量は、通常、後述する第二の樹脂層を形成する樹脂組成物における金属酸化物の含有量よりも少ない。感光性樹脂組成物における金属酸化物の含有量は、感光性樹脂組成物の全質量を基準として、10質量%以下、5質量%以下又は1質量%以下であってよく、0質量%であってもよい。 The content of the metal oxide in the photosensitive resin composition is usually smaller than the content of the metal oxide in the resin composition forming the second resin layer described later. The content of the metal oxide in the photosensitive resin composition may be 10% by mass or less, 5% by mass or less, or 1% by mass or less, and 0% by mass based on the total mass of the photosensitive resin composition. May be.
 硬化後の第一の樹脂層の波長633nmにおける屈折率は、通常、後述する第二の樹脂層の波長633nmにおける屈折率よりも小さい。硬化後の第一の樹脂層の波長633nmにおける屈折率は、通常、1.40以上であり、また、1.49以下である。第一の樹脂層20の波長633nmにおける屈折率は、硬化後の第一の樹脂層の波長633nmにおける屈折率が上記範囲となるように適宜設定してよい。例えば、第一の樹脂層20の波長633nmにおける屈折率は、1.40~1.49であってよい。 The refractive index at a wavelength of 633 nm of the first resin layer after curing is usually smaller than the refractive index at a wavelength of 633 nm of the second resin layer described later. The refractive index of the first resin layer after curing at a wavelength of 633 nm is usually 1.40 or more and 1.49 or less. The refractive index at a wavelength of 633 nm of the first resin layer 20 may be appropriately set so that the refractive index at a wavelength of 633 nm of the cured first resin layer falls within the above range. For example, the refractive index of the first resin layer 20 at a wavelength of 633 nm may be 1.40 to 1.49.
 第一の樹脂層20の厚さ(乾燥後の厚さ)は、保護膜として充分に効果を奏する観点及び硬化膜の拡散反射率を低減する観点から、15μm以下が好ましく、10μm以下がより好ましく、8μm以下がより好ましい。第一の樹脂層20の厚さ(乾燥後の厚さ)は、保護膜として充分に効果を奏し、かつ透明電極パターン付き基材表面の段差を充分に埋め込む観点から、2μm以上が好ましく、3μm以上がより好ましい。すなわち、第一の樹脂層20の厚さ(乾燥後の厚さ)は、2~15μmが好ましく、2~10μmがより好ましく、3~8μmが更に好ましい。 The thickness of the first resin layer 20 (thickness after drying) is preferably 15 μm or less, more preferably 10 μm or less, from the viewpoint of sufficient effects as a protective film and the reduction of the diffuse reflectance of the cured film. 8 μm or less is more preferable. The thickness of the first resin layer 20 (thickness after drying) is preferably 2 μm or more from the viewpoint of sufficiently providing a protective film and sufficiently embedding a step on the surface of the substrate with a transparent electrode pattern. The above is more preferable. That is, the thickness of the first resin layer 20 (thickness after drying) is preferably 2 to 15 μm, more preferably 2 to 10 μm, still more preferably 3 to 8 μm.
(第二の樹脂層)
 第二の樹脂層30は金属酸化物を含有するため、高い屈折率を有する。第二の樹脂層30の633nmにおける屈折率は、例えば、1.50以上である。第二の樹脂層30が金属酸化物を含有し高い屈折率を有する(例えば633nmにおける屈折率が1.50以上である)ことで、図2に示す透明積層体100とした場合、積層体を硬化してなる硬化膜の屈折率が、ITO等の透明電極パターン50aと、第一の硬化樹脂層22の上に使用される各種部材(例えば、モジュール化する際に使用するカバーガラスと透明電極パターンとを接着する透明粘着フィルム(OCA、Optical Clear Adhesive))との屈折率の中間値となりやすい。これにより、ITO等の透明電極パターンが形成されている部分と形成されていない部分での光学的な反射による色差を小さくすることが可能となり、骨見え現象を抑制することができる。また、画面全体の反射光強度を低減することが可能となり、画面上の透過率低下を抑制することができる。なお、屈折率は、本明細書の実施例を参考に測定することができる。
(Second resin layer)
Since the second resin layer 30 contains a metal oxide, it has a high refractive index. The refractive index at 633 nm of the second resin layer 30 is, for example, 1.50 or more. When the second resin layer 30 contains a metal oxide and has a high refractive index (for example, the refractive index at 633 nm is 1.50 or more), when the transparent laminated body 100 shown in FIG. The cured film has a refractive index of a transparent electrode pattern 50a such as ITO and various members used on the first cured resin layer 22 (for example, a cover glass and a transparent electrode used when modularized) It tends to be an intermediate value of the refractive index of the transparent adhesive film (OCA, Optical Clear Adhesive) that bonds the pattern. As a result, it is possible to reduce the color difference due to optical reflection between the portion where the transparent electrode pattern such as ITO is formed and the portion where the transparent electrode pattern is not formed, and the bone appearance phenomenon can be suppressed. Moreover, it becomes possible to reduce the reflected light intensity of the whole screen, and to suppress the transmittance | permeability fall on a screen. The refractive index can be measured with reference to the examples in this specification.
 第二の樹脂層30の633nmにおける屈折率は、本発明の効果がより顕著に奏される観点から、1.55以上又は1.60以上であってよく、また、1.90以下、1.85以下又は1.75以下であってよい。すなわち、第二の樹脂層30の波長633nmにおける屈折率は、例えば、1.50~1.90、1.55~1.85又は1.60~1.75であってよい。本実施形態では、特に、第二の樹脂層30の633nmにおける屈折率が1.60以上である場合に、硬化膜の拡散反射率を0.20%以下とすることによる効果が顕著となる。このような効果が得られる理由は明らかではないが、第二の樹脂層30の633nmにおける屈折率が1.60以上である場合に、上述した400nm付近の波長の光の干渉が不充分となりやすいためであると推察している。 The refractive index at 633 nm of the second resin layer 30 may be 1.55 or more, or 1.60 or more, and 1.90 or less, 1. It may be 85 or less or 1.75 or less. That is, the refractive index of the second resin layer 30 at a wavelength of 633 nm may be, for example, 1.50 to 1.90, 1.55 to 1.85, or 1.60 to 1.75. In the present embodiment, in particular, when the refractive index at 633 nm of the second resin layer 30 is 1.60 or more, the effect obtained by setting the diffuse reflectance of the cured film to 0.20% or less becomes remarkable. The reason why such an effect is obtained is not clear, but when the refractive index at 633 nm of the second resin layer 30 is 1.60 or more, the above-described interference of light having a wavelength near 400 nm tends to be insufficient. I guess that is because.
 第二の樹脂層30を形成する樹脂組成物は、硬化性(例えば光硬化性又は熱硬化性)の樹脂組成物であってよく、光硬化性であることが好ましい。ただし、第二の樹脂層30を形成する樹脂組成物は、光重合性化合物、光重合開始剤等の光重合成分を必ずしも含有する必要はなく、隣接する樹脂層から移行する光重合成分に起因して光硬化する樹脂組成物であってよい。 The resin composition forming the second resin layer 30 may be a curable (eg, photocurable or thermosetting) resin composition, and is preferably photocurable. However, the resin composition forming the second resin layer 30 is not necessarily required to contain a photopolymerization component such as a photopolymerizable compound or a photopolymerization initiator, and is caused by a photopolymerization component that migrates from an adjacent resin layer. Then, the resin composition may be photocured.
 第二の樹脂層30は、例えば、バインダーポリマー(以下、「第二のバインダーポリマー」ともいう)と、金属酸化物(以下、「(F)成分」ともいう)と、を含有する。すなわち、第二の樹脂層30を形成する樹脂組成物は、例えば、第二のバインダーポリマーと、金属酸化物と、を含有する。第二の樹脂層30(第二の樹脂層30を形成する樹脂組成物)は、更に、表面処理剤(以下、「(G)成分」ともいう)を含有してよく、第一の樹脂層20に用いられる(B)~(E)成分及びその他の添加剤((G)成分に該当する成分は除く)を含有してよい。なお、上記の「第二の樹脂層30を形成する樹脂組成物」とは後述する溶剤を含まない状態の組成物をいい、後述する各成分の含有量は、後述する溶剤以外の成分全量に対する含有量である。 The second resin layer 30 contains, for example, a binder polymer (hereinafter also referred to as “second binder polymer”) and a metal oxide (hereinafter also referred to as “(F) component”). That is, the resin composition forming the second resin layer 30 contains, for example, a second binder polymer and a metal oxide. The second resin layer 30 (resin composition forming the second resin layer 30) may further contain a surface treatment agent (hereinafter also referred to as “component (G)”). 20 may contain the components (B) to (E) and other additives (excluding those corresponding to the component (G)). In addition, said "resin composition which forms the 2nd resin layer 30" means the composition of the state which does not contain the solvent mentioned later, and content of each component mentioned later is with respect to component whole quantity other than the solvent mentioned later. Content.
[第二のバインダーポリマー]
 第二のバインダーポリマーとしては、上記第一の樹脂層20に用いられる(A)成分に例示されている化合物を好ましく用いることができる。
[Second binder polymer]
As the second binder polymer, compounds exemplified in the component (A) used for the first resin layer 20 can be preferably used.
 第二のバインダーポリマーの酸価は、第二の樹脂層を第一の樹脂層と張り合わせた際の、第二の樹脂層のアルカリ現像性を向上させる観点及び硬化膜の拡散反射率を低減する観点から、例えば、80mgKOH/g以上が好ましく、100mgKOH/g以上がより好ましく、120mgKOH/g以上が更に好ましい。酸価は、硬化膜形状の制御容易性と硬化膜の防錆性との両立を図る観点から、200mgKOH/g以下が好ましく、175mgKOH/g以下がより好ましく、160mgKOH/g以下が更に好ましい。これらの観点から、80~200mgKOH/gが好ましく、100~175mgKOH/gがより好ましく、120~160mgKOH/gが更に好ましい。バインダーポリマーの酸価を向上させる方法として、バインダーポリマーの側鎖にカルボキシル基を付与することが挙げられる。なお、第二のバインダーポリマーの酸価は、上記第一のバインダーポリマーの酸価の測定と同様に測定することができる。 The acid value of the second binder polymer reduces the diffuse reflectance of the cured film and the viewpoint of improving the alkali developability of the second resin layer when the second resin layer is bonded to the first resin layer. From the viewpoint, for example, 80 mgKOH / g or more is preferable, 100 mgKOH / g or more is more preferable, and 120 mgKOH / g or more is more preferable. The acid value is preferably 200 mgKOH / g or less, more preferably 175 mgKOH / g or less, and still more preferably 160 mgKOH / g or less, from the viewpoint of achieving both controllability of the cured film shape and rust prevention of the cured film. From these viewpoints, 80 to 200 mgKOH / g is preferable, 100 to 175 mgKOH / g is more preferable, and 120 to 160 mgKOH / g is still more preferable. As a method for improving the acid value of the binder polymer, a carboxyl group is imparted to the side chain of the binder polymer. The acid value of the second binder polymer can be measured in the same manner as the acid value of the first binder polymer.
 第二のバインダーポリマーの重量平均分子量は、解像度の観点から、10,000以上が好ましい。第二のバインダーポリマーの重量平均分子量は、解像度の観点から、200,000以下が好ましく、150,000以下がより好ましく、100,000以下が更に好ましく、85,000以下が特に好ましく、70,000以下が極めて好ましい。これらの観点から、第二のバインダーポリマーの重量平均分子量は、10,000~200,000が好ましく、10,000~150,000がより好ましく、10,000~100,000が更に好ましく、10,000~85,000が特に好ましく、10,000~70,000が極めて好ましい。なお、第二のバインダーポリマーの重量平均分子量は、第一のバインダーポリマーの重量平均分子量測定と同様に測定することができる。 The weight average molecular weight of the second binder polymer is preferably 10,000 or more from the viewpoint of resolution. The weight average molecular weight of the second binder polymer is preferably 200,000 or less, more preferably 150,000 or less, still more preferably 100,000 or less, particularly preferably 85,000 or less, from the viewpoint of resolution, 70,000. The following are highly preferred. From these viewpoints, the weight average molecular weight of the second binder polymer is preferably 10,000 to 200,000, more preferably 10,000 to 150,000, still more preferably 10,000 to 100,000. 000 to 85,000 is particularly preferable, and 10,000 to 70,000 is very preferable. In addition, the weight average molecular weight of a 2nd binder polymer can be measured similarly to the weight average molecular weight measurement of a 1st binder polymer.
 第二の樹脂層30における第二のバインダーポリマーの含有量は、第二のバインダーポリマー及び(B)成分の合計量100質量部に対し、40質量部以上が好ましく、50質量部以上がより好ましく、60質量部以上が更に好ましい。第二の樹脂層30における第二のバインダーポリマーの含有量は、第二のバインダーポリマー及び(B)成分の合計量100質量部に対し、80質量部以下が好ましい。これらの観点から、第二の樹脂層30における第二のバインダーポリマーの含有量は、第二のバインダーポリマー及び(B)成分の合計量100質量部に対し、40~80質量部が好ましく、50~80質量部がより好ましく、60~80質量部が更に好ましい。ポリマー含有量を上記範囲にすることで、パターン形成性及び硬化膜の防錆性を向上させることができる。 The content of the second binder polymer in the second resin layer 30 is preferably 40 parts by mass or more and more preferably 50 parts by mass or more with respect to 100 parts by mass of the total amount of the second binder polymer and the component (B). 60 parts by mass or more is more preferable. The content of the second binder polymer in the second resin layer 30 is preferably 80 parts by mass or less with respect to 100 parts by mass of the total amount of the second binder polymer and the component (B). From these viewpoints, the content of the second binder polymer in the second resin layer 30 is preferably 40 to 80 parts by mass with respect to 100 parts by mass of the total amount of the second binder polymer and the component (B). ˜80 parts by mass is more preferred, and 60˜80 parts by mass is even more preferred. By making polymer content into the said range, pattern formation property and the rust prevention property of a cured film can be improved.
[(F)成分:金属酸化物]
 第二の樹脂層に(F)成分を含有させることにより、第二の樹脂層の波長633nmにおける屈折率を向上させることができ、より優れた透明性を得ることができる。また、第二の樹脂層の基材への吸着を抑制しつつ、現像性を向上させることができる。(F)成分としては、第二の樹脂層の波長633nmにおける屈折率を制御することが容易となり、より優れた透明性が得られやすい観点から、波長633nmにおける屈折率が1.50以上である金属酸化物が好ましい。(F)成分は金属酸化物粒子であってよく、金属酸化物微粒子であってよい。(F)成分は、一種の粒子を単独で又は二種以上の粒子を組み合わせて使用できる。
[(F) component: metal oxide]
By containing the component (F) in the second resin layer, the refractive index at a wavelength of 633 nm of the second resin layer can be improved, and more excellent transparency can be obtained. Moreover, developability can be improved, suppressing adsorption | suction to the base material of a 2nd resin layer. As the component (F), the refractive index at a wavelength of 633 nm of the second resin layer can be easily controlled, and the refractive index at a wavelength of 633 nm is 1.50 or more from the viewpoint of easily obtaining better transparency. Metal oxides are preferred. The component (F) may be metal oxide particles or metal oxide fine particles. As the component (F), one type of particle can be used alone, or two or more types of particles can be used in combination.
 金属酸化物が粒子状である場合、粒子状の金属酸化物の平均粒子径D50は、拡散反射率を所望の範囲に調整しやすい観点から、70nm以下であってよく、また、5nm以上、10nm以上又は15nm以上であってよい。 When the metal oxide is particulate, the average particle diameter D50 of the particulate metal oxide may be 70 nm or less from the viewpoint of easily adjusting the diffuse reflectance to a desired range, and may be 5 nm or more and 10 nm. Or more than 15 nm.
 金属酸化物としては、第二の樹脂層の屈折率の向上及び硬化膜の拡散反射率の低減の観点から、酸化ジルコニウム、酸化チタン、酸化スズ、酸化亜鉛、酸化インジウムスズ、酸化インジウム、酸化アルミニウム、酸化ケイ素及び酸化イットリウムからなる群より選択される少なくとも一種を含むことが好ましく、酸化ジルコニウム及び酸化チタンからなる群より選択される少なくとも一種を含むことがより好ましい。特に酸化ジルコニウム及び酸化チタンからなる群より選択される少なくとも一種を含む場合に、第二の樹脂層の屈折率の向上と硬化膜の拡散反射率の低減をより好適に両立することができる。 The metal oxide includes zirconium oxide, titanium oxide, tin oxide, zinc oxide, indium tin oxide, indium oxide, aluminum oxide from the viewpoint of improving the refractive index of the second resin layer and reducing the diffuse reflectance of the cured film. It is preferable to include at least one selected from the group consisting of silicon oxide and yttrium oxide, and it is more preferable to include at least one selected from the group consisting of zirconium oxide and titanium oxide. In particular, when containing at least one selected from the group consisting of zirconium oxide and titanium oxide, it is possible to more suitably achieve both improvement of the refractive index of the second resin layer and reduction of the diffuse reflectance of the cured film.
 酸化ジルコニウム粒子としては、透明電極の材料がITOの場合、屈折率向上と、ITO及び透明基材との密着性の観点から、酸化ジルコニウムナノ粒子を用いることが好ましい。酸化ジルコニウムナノ粒子の粒度分布Dmaxは、ITO及び透明基材との密着性の観点、並びに、拡散反射率を所望の範囲に調整しやすい観点から、40nm以下が好ましい。 As the zirconium oxide particles, when the material of the transparent electrode is ITO, it is preferable to use zirconium oxide nanoparticles from the viewpoint of improving the refractive index and adhesion between the ITO and the transparent substrate. The particle size distribution Dmax of the zirconium oxide nanoparticles is preferably 40 nm or less from the viewpoint of adhesion to ITO and the transparent substrate and from the viewpoint of easily adjusting the diffuse reflectance to a desired range.
 酸化ジルコニウムナノ粒子は、OZ-S30K(日産化学工業株式会社製、製品名)、OZ-S40K-AC(日産化学工業株式会社製、製品名)、SZR-K(酸化ジルコニウムメチルエチルケトン分散液、堺化学工業株式会社製、製品名)、SZR-M(酸化ジルコニウムメタノール分散液、堺化学工業株式会社製、製品名)として商業的に入手可能である。 Zirconium oxide nanoparticles are OZ-S30K (product name, manufactured by Nissan Chemical Industries, Ltd.), OZ-S40K-AC (product name, manufactured by Nissan Chemical Industries, Ltd.), SZR-K (dispersion of zirconium oxide methyl ethyl ketone, Sakai Chemical). Kogyo Co., Ltd., product name) and SZR-M (zirconium oxide methanol dispersion, Sakai Chemical Industry Co., Ltd., product name) are commercially available.
 (F)成分として酸化チタンナノ粒子を用いることも可能である。酸化チタンナノ粒子の粒度分布Dmaxは50nm以下が好ましく、また、10nm以上が好ましい。すなわち、酸化チタンナノ粒子の粒度分布Dmaxは10~50nmが好ましい。 It is also possible to use titanium oxide nanoparticles as the component (F). The particle size distribution Dmax of the titanium oxide nanoparticles is preferably 50 nm or less, and more preferably 10 nm or more. That is, the particle size distribution Dmax of the titanium oxide nanoparticles is preferably 10 to 50 nm.
 (F)成分以外の成分として、上記金属酸化物のほかに、例えばMg、Al、Si、Ca、Cr、Cu、Zn、Ba等の原子を含む硫化物を用いることもできる。 As a component other than the component (F), a sulfide containing atoms such as Mg, Al, Si, Ca, Cr, Cu, Zn, and Ba can be used in addition to the metal oxide.
 (F)成分の含有量は、第二の樹脂層の屈折率を向上させることができ、より優れた透明性が得られやすい観点、現像性向上の観点、及び、拡散反射率の低減の観点から、第二の樹脂組成物100質量部に対し、20質量部以上が好ましく、40質量部以上がより好ましく、70質量部以上が更に好ましく、75質量部以上が更により好ましく、80質量部以上が特に好ましい。(F)成分の含有量は、現像性向上の観点、及び、拡散反射率を所望の範囲に調整しやすい観点から、第二の樹脂組成物100質量部に対し、90質量部以下が好ましく、85質量部以下がより好ましい。これらの観点から、(F)成分の含有量は、第二の樹脂層30を形成する樹脂組成物100質量部に対し、20~90質量部、40~90質量部、70~90質量部、70~85質量部、75~90質量部、75~85質量部、80~90質量部又は80~85質量部であってよい。 The content of the component (F) can improve the refractive index of the second resin layer, from the viewpoint of easily obtaining better transparency, from the viewpoint of improving developability, and from the viewpoint of reducing diffuse reflectance. Therefore, 20 parts by mass or more is preferable with respect to 100 parts by mass of the second resin composition, 40 parts by mass or more is more preferable, 70 parts by mass or more is further preferable, 75 parts by mass or more is even more preferable, and 80 parts by mass or more. Is particularly preferred. The content of the component (F) is preferably 90 parts by mass or less with respect to 100 parts by mass of the second resin composition, from the viewpoint of improving developability and the viewpoint of easily adjusting the diffuse reflectance to a desired range. 85 mass parts or less are more preferable. From these viewpoints, the content of the component (F) is 20 to 90 parts by weight, 40 to 90 parts by weight, 70 to 90 parts by weight with respect to 100 parts by weight of the resin composition forming the second resin layer 30. It may be 70 to 85 parts by weight, 75 to 90 parts by weight, 75 to 85 parts by weight, 80 to 90 parts by weight, or 80 to 85 parts by weight.
[(G)成分:表面処理剤]
 (G)成分は、第二の樹脂層中の(F)成分の分散性の向上に寄与する。そのため、第二の樹脂層が(G)成分を含む場合、(F)成分が良好に分散した状態で第二の樹脂層中に存在しやすくなり、硬化膜の拡散反射率を低減しやすくなる。(G)成分としては、シランカップリング剤、有機金属錯体(Al金属錯体等)などが挙げられる。これらの中でも、拡散反射率の低減効果に優れる観点から、シランカップリング剤が好ましく用いられる。
[(G) component: surface treatment agent]
The component (G) contributes to the improvement in dispersibility of the component (F) in the second resin layer. Therefore, when the second resin layer contains the component (G), the component (F) tends to be present in the second resin layer in a well dispersed state, and the diffuse reflectance of the cured film can be easily reduced. . Examples of the component (G) include silane coupling agents and organometallic complexes (such as Al metal complexes). Among these, a silane coupling agent is preferably used from the viewpoint of being excellent in the effect of reducing the diffuse reflectance.
 シランカップリング剤としては、例えば、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン、p-スチリルトリメトキシシラン、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-アクリロキシプロピルトリメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルメチルジメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン、N-2-(アミノエチル)-3-アミノプロピルトリエトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、N-フェニル-3-アミノプロピルトリメトキシシラン、3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン、ビス(トリエトキシプロピル)テトラスルフィド、3-イソシアネートプロピルトリエトキシシラン等が挙げられる。これらの中でも、第二の樹脂層の屈折率の向上と硬化膜の拡散反射率の低減を好適に両立できる観点から、3-メタクリロキシプロピルメチルジエトキシシランが好ましく用いられる。 Examples of the silane coupling agent include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacrylate. Roxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, N-2- (aminoethyl ) -3-Aminopropylmethyldimethoxysilane, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, N-2- (aminoethyl) -3-aminopropyltriethoxysilane, 3-aminopropyltrimeth Sisilane, 3-aminopropyltriethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, bis (triethoxypropyl) tetrasulfide, 3-isocyanate Examples thereof include propyltriethoxysilane. Among these, 3-methacryloxypropylmethyldiethoxysilane is preferably used from the viewpoint that both the improvement of the refractive index of the second resin layer and the reduction of the diffuse reflectance of the cured film can be suitably achieved.
 第二の樹脂層において、(G)成分は、(F)成分の表面に結合した状態で存在していてよい。換言すれば、(F)成分は、(G)成分により表面処理されていてよく、(F)成分の表面には(G)成分が結合していてよい。 In the second resin layer, the component (G) may exist in a state of being bonded to the surface of the component (F). In other words, the component (F) may be surface-treated with the component (G), and the component (G) may be bonded to the surface of the component (F).
 (G)成分の含有量は、(F)成分の分散性の向上効果が得られやすく、硬化膜の拡散反射率を低減しやすい観点から、(F)成分100質量部に対して、0.5質量部以上であることが好ましく、1.0質量部以上であることがより好ましく、2.0質量部以上であることが更に好ましい。(G)成分の含有量は、樹脂組成物の硬化性に優れる観点及び拡散反射率の低減の観点から、(F)成分100質量部に対して、10質量部以下であってよく、5質量部以下であってよく、3質量部以下であってよい。 The content of the component (G) is preferably from 0.1 to 100 parts by mass of the component (F) from the viewpoint of easily obtaining the effect of improving the dispersibility of the component (F) and easily reducing the diffuse reflectance of the cured film. The amount is preferably 5 parts by mass or more, more preferably 1.0 part by mass or more, and further preferably 2.0 parts by mass or more. The content of the component (G) may be 10 parts by mass or less with respect to 100 parts by mass of the component (F) from the viewpoint of excellent curability of the resin composition and reduction of diffuse reflectance. Or 3 parts by mass or less.
 第二の樹脂層30の厚さ(乾燥後の厚さ)は、10nm以上が好ましく、20nm以上がより好ましく、30nm以上が更に好ましく、40nm以上が特に好ましい。第二の樹脂層30の厚さ(乾燥後の厚さ)は、1000nm以下が好ましく、500nm以下がより好ましく、100nm以下が更に好ましく、80nm以下が更により好ましく、60nm以下が特に好ましい。第二の樹脂層30の乾燥後の厚さは、例えば、10~1000nm、20~500nm、30~100nm、40~80nm又は40~60nmであってよい。第二の樹脂層30の乾燥後の厚さが10~1000nmであることにより、硬化膜の拡散反射率を低減することができ、上述の画面全体の反射光強度をより低減することが可能となる。 The thickness of the second resin layer 30 (thickness after drying) is preferably 10 nm or more, more preferably 20 nm or more, still more preferably 30 nm or more, and particularly preferably 40 nm or more. The thickness of the second resin layer 30 (thickness after drying) is preferably 1000 nm or less, more preferably 500 nm or less, still more preferably 100 nm or less, still more preferably 80 nm or less, and particularly preferably 60 nm or less. The thickness of the second resin layer 30 after drying may be, for example, 10 to 1000 nm, 20 to 500 nm, 30 to 100 nm, 40 to 80 nm, or 40 to 60 nm. When the thickness of the second resin layer 30 after drying is 10 to 1000 nm, the diffuse reflectance of the cured film can be reduced, and the reflected light intensity of the entire screen can be further reduced. Become.
(他の層)
 実施形態の転写フィルムは、本発明の効果が得られる範囲で、適宜選択した他の層を備えていてもよい。他の層としては、特に制限はなく、目的に応じて適宜選択することができる。例えば、クッション層、酸素遮蔽層、剥離層、接着層等が挙げられる。転写フィルムは、これらの層を一種単独で有していてもよく、二種以上を有してもよい。また、同種の層を2以上有していてもよい。転写フィルム1において、第一の樹脂層20と第二の樹脂層30とは隣接していることが好ましいが、第一の樹脂層20と第二の樹脂層30との間に、上記他の層が存在していてもよい。また、第一の樹脂層20と支持フィルム10とは隣接していることが好ましいが、第一の樹脂層20と支持フィルム10との間に、上記他の層が存在していてもよい。
(Other layers)
The transfer film of the embodiment may include other layers appropriately selected as long as the effects of the present invention are obtained. There is no restriction | limiting in particular as another layer, According to the objective, it can select suitably. For example, a cushion layer, an oxygen shielding layer, a release layer, an adhesive layer, and the like can be given. The transfer film may have these layers individually by 1 type, and may have 2 or more types. Moreover, you may have 2 or more of the same kind of layers. In the transfer film 1, it is preferable that the first resin layer 20 and the second resin layer 30 are adjacent to each other, but the other resin layer 20 is between the first resin layer 20 and the second resin layer 30. A layer may be present. Moreover, although it is preferable that the 1st resin layer 20 and the support film 10 are adjacent, the said other layer may exist between the 1st resin layer 20 and the support film 10. FIG.
(保護フィルム)
 保護フィルム15としては、例えばポリエチレン、ポリプロピレン、ポリエチレンテレフタレート、ポリカーボネート、ポリエチレン-酢酸ビニル共重合体、ポリエチレン-酢酸ビニル共重合体のフィルム、及びこれらのフィルムとポリエチレンの積層フィルム等が挙げられる。
(Protective film)
Examples of the protective film 15 include polyethylene, polypropylene, polyethylene terephthalate, polycarbonate, a polyethylene-vinyl acetate copolymer, a polyethylene-vinyl acetate copolymer film, and a laminated film of these films and polyethylene.
 保護フィルム15の厚さは、5μm以上であってよく、また、100μm以下であってよい。保護フィルム15の厚さは、ロール状に巻いて保管する観点から、70μm以下が好ましく、60μm以下がより好ましく、50μm以下が更に好ましく、40μm以下が特に好ましい。 The thickness of the protective film 15 may be 5 μm or more, and may be 100 μm or less. The thickness of the protective film 15 is preferably 70 μm or less, more preferably 60 μm or less, still more preferably 50 μm or less, and particularly preferably 40 μm or less, from the viewpoint of storing in a roll.
<転写フィルムの製造方法>
 転写フィルム1は、例えば、第一の樹脂層20を形成する樹脂組成物(感光性樹脂組成物)を含有する塗布液、及び、第二の樹脂層30を形成する樹脂組成物を含有する塗布液をそれぞれ調製し、これらを各々支持フィルム10又は保護フィルム15上に塗布、乾燥し、貼り合わせることにより得ることができる。また、転写フィルム1は、支持フィルム10上に第一の樹脂層20を形成する樹脂組成物を含有する塗布液を塗布し、乾燥した後、第一の樹脂層20上に、第二の樹脂層30を形成する樹脂組成物を含有する塗布液を塗布し、乾燥し、必要に応じ保護フィルム15を貼り付けることにより形成することもできる。
<Production method of transfer film>
The transfer film 1 is, for example, a coating liquid containing a resin composition (photosensitive resin composition) that forms the first resin layer 20 and a coating composition that contains a resin composition that forms the second resin layer 30. Each liquid can be prepared, and each can be obtained by apply | coating, drying, and bonding on the support film 10 or the protective film 15, respectively. The transfer film 1 is coated with a coating solution containing a resin composition for forming the first resin layer 20 on the support film 10 and dried, and then the second resin is formed on the first resin layer 20. It can also form by apply | coating the coating liquid containing the resin composition which forms the layer 30, and drying and sticking the protective film 15 as needed.
 塗布液は、上述した本実施形態に係る第一の樹脂層20を形成する樹脂組成物、第二の樹脂層30を形成する樹脂組成物を構成する各成分を溶剤に均一に溶解又は分散することにより得ることができる。第二の樹脂層30を形成する樹脂組成物を含有する塗布液の調製において、第二の樹脂層30を形成する樹脂組成物が(G)成分を含む場合、全ての成分を一度に混合してもよいが、(F)成分と(G)成分とを混合して混合物を得た後、得られた混合物と、(F)成分及び(G)成分以外の他の成分とを混合することが好ましい。(F)成分と(G)成分とを予め混合する(例えば、室温で1~3時間混合する)ことにより、(F)成分の表面が(G)成分で処理され、第二の樹脂層30における(F)成分の分散性が向上する。これにより、拡散反射率がより低減されやすくなる。 The coating liquid uniformly dissolves or disperses each component constituting the resin composition forming the first resin layer 20 and the resin composition forming the second resin layer 30 according to this embodiment described above in a solvent. Can be obtained. In the preparation of the coating solution containing the resin composition that forms the second resin layer 30, when the resin composition that forms the second resin layer 30 includes the component (G), all the components are mixed at once. However, after the (F) component and the (G) component are mixed to obtain a mixture, the obtained mixture is mixed with the other components other than the (F) component and the (G) component. Is preferred. By previously mixing the component (F) and the component (G) (for example, mixing at room temperature for 1 to 3 hours), the surface of the component (F) is treated with the component (G), and the second resin layer 30 The dispersibility of the component (F) is improved. This makes it easier to reduce the diffuse reflectance.
 塗布液として用いる溶剤は、特に制限は無く、公知のものが使用できる。塗布液として用いる溶剤は、例えばアセトン、メチルエチルケトン、メチルイソブチルケトン、トルエン、メタノール、エタノール、プロパノール、ブタノール、メチレングリコール、エチレングリコール、プロピレングリコール、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールエチルメチルエーテル、ジエチレングリコールジエチルエーテル、プロピレングリコールモノメチルエーテル、エチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、クロロホルム、塩化メチレン等が挙げられる。 The solvent used as the coating solution is not particularly limited, and known ones can be used. Solvents used as coating solutions are, for example, acetone, methyl ethyl ketone, methyl isobutyl ketone, toluene, methanol, ethanol, propanol, butanol, methylene glycol, ethylene glycol, propylene glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol Examples include ethyl methyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, chloroform, and methylene chloride.
 塗布方法としては、例えばドクターブレードコーティング法、マイヤーバーコーティング法、ロールコーティング法、スクリーンコーティング法、スピナーコーティング法、インクジェットコーティング法、スプレーコーティング法、ディップコーティング法、グラビアコーティング法、カーテンコーティング法、ダイコーティング法等が挙げられる。 Application methods include, for example, doctor blade coating method, Meyer bar coating method, roll coating method, screen coating method, spinner coating method, inkjet coating method, spray coating method, dip coating method, gravure coating method, curtain coating method, die coating method. Law.
 乾燥条件に特に制限は無いが、乾燥温度は、60~130℃とすることが好ましく、乾燥時間は、0.5~30分とすることが好ましい。 The drying conditions are not particularly limited, but the drying temperature is preferably 60 to 130 ° C., and the drying time is preferably 0.5 to 30 minutes.
 第一の樹脂層20及び第二の樹脂層30を含む積層体40の厚さは、ラミネート時の追従性向上の観点から、30μm以下が好ましく、20μm以下がより好ましく、10μm以下が更に好ましい。さらに、防錆性の観点から、基材の突起物によるピンホールが発生する可能性を加味すると、1μm以上が好ましく、2μm以上が好ましく、2μm以上が更に好ましい。3μm以上であれば、基材の突起物による影響を抑制し、防錆性を保つことが可能となる。 The thickness of the laminate 40 including the first resin layer 20 and the second resin layer 30 is preferably 30 μm or less, more preferably 20 μm or less, and even more preferably 10 μm or less from the viewpoint of improving the followability during lamination. Furthermore, from the viewpoint of rust prevention, taking into account the possibility of pinholes due to protrusions on the substrate, it is preferably 1 μm or more, preferably 2 μm or more, and more preferably 2 μm or more. If it is 3 micrometers or more, it will become possible to suppress the influence by the protrusion of a base material, and to maintain rust prevention property.
 以上説明したフィルム(転写フィルム)は基材等に転写して用いられる。すなわち、本発明は、支持フィルムと、該支持フィルム上に設けられた第一の樹脂層及び該第一の樹脂層上に設けられた、金属酸化物を含有する第二の樹脂層を含む積層体と、を備える上記フィルムの、積層体の転写への応用を提供する。 The film (transfer film) described above is used after being transferred to a substrate or the like. That is, the present invention is a laminate comprising a support film, a first resin layer provided on the support film, and a second resin layer containing a metal oxide provided on the first resin layer. And the application of the film comprising the body to the transfer of the laminate.
<硬化膜の形成方法>
 転写フィルムを用いた硬化膜の形成方法は、基材50上に、上記転写フィルム1の積層体40を、第二の樹脂層30が基材50に密着するようにラミネートする工程と、基材50上の積層体40の所定部分を露光する工程と、露光された所定部分以外を除去し、パターン状の硬化膜60を形成する工程と、を備える。この方法によれば、転写フィルムにおける上記積層体40を充分に硬化させることで、積層体40を硬化してなる、硬化膜60(例えば70%以上の硬化反応率で硬化されている硬化膜)を得ることができる。この方法では、積層体は、第一の樹脂層20における第二の樹脂層30側とは反対側から1000mJ/cmの露光量で積層体40を露光し、140℃で2時間加熱することで充分に硬化させる(例えば硬化反応率70%以上まで硬化させる)ことができるが、積層体40を充分に硬化させることができれば、積層体の硬化条件はこれに限定されない。硬化膜60の形成方法の詳細を以下に説明する。
<Method for forming cured film>
A method for forming a cured film using a transfer film includes a step of laminating a laminate 40 of the transfer film 1 on a base material 50 so that the second resin layer 30 is in close contact with the base material 50, and a base material A step of exposing a predetermined portion of the laminate 40 on the substrate 50 and a step of removing a portion other than the exposed predetermined portion to form a patterned cured film 60. According to this method, the laminate 40 in the transfer film is sufficiently cured to cure the laminate 40 (eg, a cured film cured at a curing reaction rate of 70% or more). Can be obtained. In this method, the laminate is exposed to the laminate 40 with an exposure amount of 1000 mJ / cm 2 from the opposite side of the first resin layer 20 to the second resin layer 30 side, and heated at 140 ° C. for 2 hours. Can be sufficiently cured (for example, cured to a curing reaction rate of 70% or more), but the curing condition of the laminate is not limited to this as long as the laminate 40 can be sufficiently cured. Details of the method of forming the cured film 60 will be described below.
(基材)
 基材50(透明電極パターン付き基材)としては、例えばタッチパネルに用いられる、ガラス、プラスチック、セラミック、樹脂製の基材等が挙げられる。樹脂製の基材として、例えばポリエステル系樹脂、ポリスチレン系樹脂、オレフィン系樹脂、ポリブチレンテレフタレート系樹脂、ポリカーボネート系樹脂、アクリル系樹脂製の基材等が挙げられる。これらの基材は透明であることが好ましい。
(Base material)
Examples of the substrate 50 (substrate with a transparent electrode pattern) include glass, plastic, ceramic, resin-made substrates used for touch panels, and the like. Examples of the resin base material include a polyester resin, a polystyrene resin, an olefin resin, a polybutylene terephthalate resin, a polycarbonate resin, and an acrylic resin base material. These substrates are preferably transparent.
(透明電極及び金属配線)
 前記基材50上には、硬化膜60を形成する対象となる、透明電極パターン50aが設けられる。
(Transparent electrode and metal wiring)
On the substrate 50, a transparent electrode pattern 50a, which is a target for forming the cured film 60, is provided.
 透明電極は、例えばITO及びIZO(Indium Zinc Oxide、酸化インジウム-酸化亜鉛)等の導電性金属酸化膜を用いて、形成することができる。また透明電極は、銀繊維、カーボンナノチューブ等の導電性繊維を用いた光硬化性樹脂層を有する感光性フィルムを用いて、形成することもできる。 The transparent electrode can be formed using a conductive metal oxide film such as ITO and IZO (Indium Zinc Oxide, indium oxide-zinc oxide). The transparent electrode can also be formed using a photosensitive film having a photocurable resin layer using conductive fibers such as silver fibers and carbon nanotubes.
 透明電極パターン50aは、金属配線であってもよい。金属配線は、例えば、Au、Ag、Cu、Al、Mo、C等の導電性材料を用いて、スクリーン印刷、蒸着等の方法により形成することができる。基材50と、透明電極及び金属配線との間には、例えば屈折率調整層、絶縁層等が設けられていてもよい。 The transparent electrode pattern 50a may be a metal wiring. The metal wiring can be formed by a method such as screen printing or vapor deposition using a conductive material such as Au, Ag, Cu, Al, Mo, and C, for example. Between the base material 50, the transparent electrode, and the metal wiring, for example, a refractive index adjustment layer, an insulating layer, or the like may be provided.
-ラミネート工程-
 まず、転写フィルム1の必要に応じて存在する保護フィルム15を除去した後、転写フィルム1の積層体40を基材50(透明電極パターン付き基材)の表面に、第二の樹脂層30が密着するよう支持フィルム10側から圧着することにより、ラミネートする。圧着手段としては、圧着ロールが挙げられる。圧着ロールは、加熱圧着できるように加熱手段を備えたものであってもよい。
-Lamination process-
First, after removing the protective film 15 that is present as required of the transfer film 1, the laminate 40 of the transfer film 1 is placed on the surface of the substrate 50 (substrate with a transparent electrode pattern), and the second resin layer 30 is placed on the surface. Lamination is performed by pressure bonding from the support film 10 side so as to be in close contact. Examples of the pressing means include a pressing roll. The pressure roll may be provided with a heating means so that it can be heat-pressure bonded.
 加熱圧着する場合の加熱温度は、第二の樹脂層30と基材50との密着性と、第一の樹脂層20及び第二の樹脂層30の構成成分が熱硬化又は熱分解されにくいようにする観点から、25~160℃とすることが好ましく、25~150℃とすることがより好ましく、30~150℃とすることが更に好ましい。第二の樹脂層30が熱硬化性である場合には、第二の樹脂層が熱硬化しない温度であることが好ましく、例えば、130℃以下であることが好ましい。 The heating temperature for thermocompression bonding is such that the adhesiveness between the second resin layer 30 and the substrate 50 and the components of the first resin layer 20 and the second resin layer 30 are not easily cured or thermally decomposed. In view of the above, it is preferably 25 to 160 ° C, more preferably 25 to 150 ° C, and further preferably 30 to 150 ° C. When the 2nd resin layer 30 is thermosetting, it is preferable that it is the temperature which the 2nd resin layer does not thermoset, for example, it is preferable that it is 130 degrees C or less.
 加熱圧着時の圧着圧力は、第二の樹脂層30と基材50との密着性を充分確保しながら、基材50の変形を抑制する観点から、線圧で50~1×10N/mとすることが好ましく、2.5×10~5×10N/mとすることがより好ましく、5×10~4×10N/mとすることが更に好ましい。 From the viewpoint of suppressing deformation of the base material 50 while ensuring sufficient adhesion between the second resin layer 30 and the base material 50, the pressure during the thermocompression bonding is 50 to 1 × 10 5 N / m, preferably 2.5 × 10 2 to 5 × 10 4 N / m, more preferably 5 × 10 2 to 4 × 10 4 N / m.
 転写フィルム1を上記のように加熱圧着すれば、基材50の予熱処理は必ずしも必要ではないが、第二の樹脂層と基材との密着性をさらに向上させる点から、基材50を予熱処理してもよい。このときの処理温度は、30~150℃とすることが好ましい。 If the transfer film 1 is thermocompression bonded as described above, the preheating treatment of the base material 50 is not necessarily required, but the base material 50 is preliminarily used in order to further improve the adhesion between the second resin layer and the base material. You may heat-process. The treatment temperature at this time is preferably 30 to 150 ° C.
-露光工程-
 次に、転写後の第二の樹脂層30及び第一の樹脂層20の所定部分に、例えばフォトマスクを介して、活性光線をパターン状に照射する。活性光線を照射する際、第一の樹脂層20上の支持フィルム10が透明の場合には、そのまま活性光線を照射することができ、不透明の場合には支持フィルム10を除去してから活性光線を照射する。活性光線の光源としては、公知の活性光源を用いることができる。なお、本明細書においてパターンとは、回路を形成する微細配線の形状にとどまらず、他基材との接続部のみを矩形に除去した形状及び基材の額縁部のみを除去した形状等も含まれる。
-Exposure process-
Next, actinic rays are radiated in a pattern on the predetermined portions of the second resin layer 30 and the first resin layer 20 after transfer, for example, via a photomask. When the support film 10 on the first resin layer 20 is transparent when irradiating the actinic light, the actinic light can be irradiated as it is. When the support film 10 is opaque, the actinic light is removed after the support film 10 is removed. Irradiate. A known active light source can be used as the active light source. The pattern in this specification is not limited to the shape of the fine wiring that forms the circuit, but also includes the shape in which only the connection portion with the other base material is removed in a rectangular shape and the shape in which only the frame portion of the base material is removed. It is.
 活性光線の照射量は、1×10~1×10J/mであり、照射の際に、加熱を伴うこともできる。この活性光線の照射量が、1×10J/m以上であれば、光硬化を充分に進行させることが可能となり、1×10J/m以下であれば、第一の樹脂層及び第二の樹脂層の変色を抑制することができる傾向がある。 The irradiation amount of actinic rays is 1 × 10 2 to 1 × 10 4 J / m 2 , and heating can be accompanied during irradiation. If the irradiation amount of this actinic ray is 1 × 10 2 J / m 2 or more, photocuring can sufficiently proceed, and if it is 1 × 10 4 J / m 2 or less, the first resin There is a tendency that discoloration of the layer and the second resin layer can be suppressed.
-現像工程-
 続いて、活性光線照射後の第一の樹脂層20及び第二の樹脂層30の未露光部を現像液で除去して、透明電極の一部又は全部を被覆する硬化膜パターンを形成する。なお、活性光線の照射後、第一の樹脂層20上に支持フィルム10が積層されている場合にはそれを除去した後、現像工程が行われる。
-Development process-
Subsequently, the unexposed portions of the first resin layer 20 and the second resin layer 30 after irradiation with actinic rays are removed with a developer to form a cured film pattern that covers part or all of the transparent electrode. In addition, after irradiation of actinic rays, when the support film 10 is laminated | stacked on the 1st resin layer 20, after developing it, a image development process is performed.
 現像工程は、アルカリ水溶液を現像液として、スプレー、シャワー、揺動浸漬、ブラッシング、スクラッビング等の公知の方法により行うことが好ましい。中でも、環境、安全性の観点からアルカリ水溶液を用いて、スプレー現像することが好ましい。なお、現像温度及び時間は従来公知の範囲で調整することができる。 The development step is preferably performed by a known method such as spraying, showering, rocking dipping, brushing, or scrubbing using an aqueous alkaline solution as a developing solution. Of these, spray development is preferably performed using an alkaline aqueous solution from the viewpoint of environment and safety. The development temperature and time can be adjusted within a conventionally known range.
<硬化膜>
 硬化膜60は、転写フィルム1の、第一の樹脂層20及び第二の樹脂層30を含む積層体40を硬化して得られる硬化膜(積層体40の硬化物)であり、例えば、パターン状に形成されている。硬化膜60は、第一の硬化樹脂層22と、第二の硬化樹脂層32とを含む。
<Curing film>
The cured film 60 is a cured film (cured product of the laminated body 40) obtained by curing the laminated body 40 including the first resin layer 20 and the second resin layer 30 of the transfer film 1, for example, a pattern It is formed in a shape. The cured film 60 includes a first cured resin layer 22 and a second cured resin layer 32.
 硬化膜60は、例えばタッチパネル用電極保護膜;液晶、有機EL等の表示素子用の平坦化膜及び層間絶縁膜;カラーフィルター用保護膜;プリント配線板用ソルダーレジスト膜などに用いることが可能である。 The cured film 60 can be used, for example, as an electrode protective film for a touch panel; a planarizing film and an interlayer insulating film for a display element such as a liquid crystal or an organic EL; a protective film for a color filter; a solder resist film for a printed wiring board. is there.
 硬化膜60の透湿度は、金属配線及び透明電極の腐食抑制の観点から、350g/m・24h以下が好ましく、300g/m・24h以下がより好ましく、250g/m・24h以下が更に好ましく、200g/m・24h以下が特に好ましい。なお、透湿度は、下記に示す方法で測定される。 Moisture permeability of the cured film 60, from the viewpoint of corrosion inhibition of the metal wiring and the transparent electrode is preferably less 350g / m 2 · 24h, 300g / m or less, more preferably 2 · 24h, 250g / m 2 · 24h or less is more 200 g / m 2 · 24 h or less is particularly preferable. The moisture permeability is measured by the method shown below.
 まず、転写フィルムの保護フィルムを剥離し、これをろ紙(アドバンテック製、No.5C、φ90mmの円形、厚さ130μm)上に、第二の樹脂層が密着するようにロール温度100℃、基材送り速度0.6m/分、圧着圧力(シリンダ圧力)0.5MPaの条件でラミネートする。次いで、上記積層体に対し、平行光線露光機(株式会社オーク製作所製、EXM1201)を使用して支持フィルム面垂直上より露光量0.6J/mで紫外線を照射した後、支持フィルムを剥離して除去し、さらに、積層体の垂直上より露光量1×10J/mで紫外線を照射する。これにより、ろ紙上に硬化膜(積層体を硬化して得られる硬化膜)が形成された透湿度測定用サンプルを得る。次いで、JIS規格(Z0208、カップ法)を参考に、透湿度測定を実施する。具体的には、測定カップ(φ60mm、深さ15mm)内に、吸湿剤(20gの塩化カルシウム(無水))を入れ、上記透湿度測定用サンプルから直径70mmの大きさにはさみで切り取った円形試料片を用いて、上記測定カップに蓋をする。次いで、恒温恒湿槽内にて60℃、90%RHの条件で24時間放置し、放置前後の測定カップ、吸湿剤及び円形試料片の合計質量の変化から透湿度を算出する。 First, the protective film of the transfer film is peeled off, and the roll temperature is 100 ° C. so that the second resin layer is in close contact with the filter paper (manufactured by Advantech, No.5C, φ90 mm circle, 130 μm thick). Lamination is performed under conditions of a feed rate of 0.6 m / min and a pressure bonding pressure (cylinder pressure) of 0.5 MPa. Next, after irradiating the laminated body with ultraviolet rays at an exposure amount of 0.6 J / m 2 from above the support film surface using a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.), the support film is peeled off. Then, ultraviolet rays are irradiated at an exposure amount of 1 × 10 4 J / m 2 from above the laminated body. Thus, a moisture permeability measurement sample in which a cured film (cured film obtained by curing the laminate) is formed on the filter paper is obtained. Next, moisture permeability is measured with reference to JIS standards (Z0208, cup method). Specifically, a circular sample in which a hygroscopic agent (20 g of calcium chloride (anhydrous)) is placed in a measuring cup (φ60 mm, depth 15 mm), and the moisture permeability measurement sample is cut into a size of 70 mm in diameter with scissors. Cover the measuring cup with a piece. Next, the sample is left in a constant temperature and humidity chamber for 24 hours under conditions of 60 ° C. and 90% RH, and the moisture permeability is calculated from the change in the total mass of the measurement cup, the hygroscopic agent, and the circular sample piece before and after being left.
 硬化膜60の、波長400~700nmにおける透過率の最小値は90%以上が好ましい。より詳しくは、90.00%以上が好ましく、90.50%以上がより好ましく、90.70%以上が更に好ましい。一般的な可視光波長域である波長400~700nmにおける透過率が90%以上であれば、タッチパネルのセンシング領域の透明電極を保護する場合において、センシング領域での画像表示品質、色合い、輝度が低下することを充分抑制することができる。透過率の最大値は、通常100%以下である。なお、可視光線透過率は、下記に示す方法で測定される。 The minimum value of the transmittance of the cured film 60 at a wavelength of 400 to 700 nm is preferably 90% or more. More specifically, it is preferably 90.00% or more, more preferably 90.50% or more, and still more preferably 90.70% or more. If the transmittance at a wavelength of 400 to 700 nm, which is a general visible light wavelength range, is 90% or more, the image display quality, color tone, and luminance in the sensing area are reduced when the transparent electrode in the sensing area of the touch panel is protected. Can be sufficiently suppressed. The maximum value of the transmittance is usually 100% or less. The visible light transmittance is measured by the following method.
 まず、転写フィルムの保護フィルムを剥離し、厚さ0.7mm、縦10cm×横10cmのガラス基材上に、第二の樹脂層が密着するようにラミネータ(日立化成株式会社製、製品名:HLM-3000型)を用いて、ロール温度120℃、基材送り速度1m/分、圧着圧力(シリンダ圧力)4×10Pa(線圧は9.8×10N/m)の条件でラミネートして、ガラス基材、第二の樹脂層、第一の樹脂層及び支持フィルムがこの順で積層された積層サンプルを作製する。次いで、得られた積層サンプルに、平行光線露光機(株式会社オーク製作所製、EXM1201)を使用して、第一の樹脂層(感光性樹脂組成物層)側上方より露光量5×10J/m(波長365nmにおける測定値)で、紫外線を照射した後、支持フィルムを除去し、140℃に加熱した箱型乾燥機(三菱電機株式会社製、型番:NV50-CA)内に30分間静置し、透過率測定用サンプルを得る。次いで、得られた透過率測定用サンプルをヘーズメーター(日本電色工業株式会社製、製品名:NDH 7000)を使用して、測定波長域400~700nmで可視光線透過率を測定する。 First, the protective film of the transfer film is peeled off, and a laminator (manufactured by Hitachi Chemical Co., Ltd., product name: so that the second resin layer is in close contact with a glass substrate having a thickness of 0.7 mm and a length of 10 cm × width of 10 cm. HLM-3000 type) under the conditions of a roll temperature of 120 ° C., a substrate feed speed of 1 m / min, and a pressure (cylinder pressure) of 4 × 10 5 Pa (linear pressure is 9.8 × 10 3 N / m). Lamination is performed to produce a laminated sample in which the glass substrate, the second resin layer, the first resin layer, and the support film are laminated in this order. Next, the obtained laminated sample was exposed to 5 × 10 2 J from the upper side of the first resin layer (photosensitive resin composition layer) side using a parallel light exposure machine (EXM1201 manufactured by Oak Manufacturing Co., Ltd.). / M 2 (measured value at a wavelength of 365 nm), after irradiation with ultraviolet rays, the support film was removed and heated in a box-type dryer (model number: NV50-CA, manufactured by Mitsubishi Electric Corporation) for 30 minutes. Allow to stand to obtain a transmittance measurement sample. Next, the visible light transmittance of the obtained transmittance measurement sample is measured in a measurement wavelength range of 400 to 700 nm using a haze meter (manufactured by Nippon Denshoku Industries Co., Ltd., product name: NDH 7000).
<電子部品>
 本実施形態に係る電子部品は、転写フィルムを用いて形成した硬化膜を備えている。この硬化膜はパターン状に形成されていることが好ましい。電子部品としては、タッチパネル、液晶ディスプレイ、有機エレクトロルミネッサンス、太陽電池モジュール、プリント配線板、電子ペーパ等が挙げられる。
<Electronic parts>
The electronic component according to this embodiment includes a cured film formed using a transfer film. This cured film is preferably formed in a pattern. Examples of the electronic component include a touch panel, a liquid crystal display, an organic electroluminescence, a solar cell module, a printed wiring board, and electronic paper.
 図3は、静電容量式のタッチパネルの一例を示す模式上面図である。図3に示されるタッチパネルは、透明基材101の片面にタッチ位置座標を検出するためのセンシング領域102があり、この領域の静電容量変化を検出するための透明電極103及び透明電極104が透明基材101上に設けられている。 FIG. 3 is a schematic top view showing an example of a capacitive touch panel. The touch panel shown in FIG. 3 has a sensing area 102 for detecting a touch position coordinate on one side of a transparent substrate 101, and the transparent electrode 103 and the transparent electrode 104 for detecting a capacitance change in this area are transparent. It is provided on the base material 101.
 透明電極103及び透明電極104はそれぞれタッチ位置のX位置座標及びY位置座標を検出する。 The transparent electrode 103 and the transparent electrode 104 detect the X position coordinate and the Y position coordinate of the touch position, respectively.
 透明基材101上には、透明電極103及び透明電極104からタッチ位置の検出信号を外部回路に伝えるための金属配線105が設けられている。また、金属配線105と、透明電極103及び透明電極104とは、透明電極103及び透明電極104上に設けられた接続電極106により接続されている。また、金属配線105の透明電極103及び透明電極104との接続部と反対側の端部には、外部回路との接続端子107が設けられている。 On the transparent substrate 101, a metal wiring 105 for transmitting a touch position detection signal from the transparent electrode 103 and the transparent electrode 104 to an external circuit is provided. Further, the metal wiring 105 and the transparent electrode 103 and the transparent electrode 104 are connected by a connection electrode 106 provided on the transparent electrode 103 and the transparent electrode 104. In addition, a connection terminal 107 for connection to an external circuit is provided at the end of the metal wiring 105 opposite to the connection portion between the transparent electrode 103 and the transparent electrode 104.
 図3に示すように、硬化膜パターン123を形成することによって、透明電極103、透明電極104、金属配線105、接続電極106及び接続端子107の保護膜の機能と、透明電極パターンから形成されるセンシング領域102の骨見え抑制機能(例えば屈折率調整機能)を同時に奏する。 As shown in FIG. 3, by forming the cured film pattern 123, the transparent electrode 103, the transparent electrode 104, the metal wiring 105, the connection electrode 106, the function of the protective film of the connection terminal 107, and the transparent electrode pattern are formed. It simultaneously performs a bone appearance suppression function (for example, a refractive index adjustment function) of the sensing region 102.
 以下、実施例を挙げて本発明についてより具体的に説明する。ただし、本発明は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.
<バインダーポリマー溶液(A1)の作製>
 撹拌機、還流冷却機、不活性ガス導入口及び温度計を備えたフラスコに、表1に示す(1)を仕込んだ。次に、窒素ガス雰囲気下で80℃に昇温し、反応温度を80℃±2℃に保ちながら、表1に示す(2)を4時間かけて均一に滴下した。(2)の滴下後、80℃±2℃で6時間撹拌を続け、バインダーポリマーの溶液(固形分45質量%)(A1)を得た。
<Preparation of binder polymer solution (A1)>
(1) shown in Table 1 was charged into a flask equipped with a stirrer, a reflux condenser, an inert gas inlet, and a thermometer. Next, the temperature was raised to 80 ° C. in a nitrogen gas atmosphere, and while keeping the reaction temperature at 80 ° C. ± 2 ° C., (2) shown in Table 1 was uniformly added dropwise over 4 hours. After the dropwise addition of (2), stirring was continued at 80 ° C. ± 2 ° C. for 6 hours to obtain a binder polymer solution (solid content: 45 mass%) (A1).
<バインダーポリマー溶液(A2)の作製>
 配合量を表1のとおりに変更したこと以外は、上記(A1)と同様にし、バインダーポリマーの溶液(固形分45質量%)(A2)を得た。
<Preparation of binder polymer solution (A2)>
Except having changed the compounding quantity as shown in Table 1, it carried out similarly to the said (A1), and obtained the solution (solid content 45 mass%) (A2) of the binder polymer.
Figure JPOXMLDOC01-appb-T000013
Figure JPOXMLDOC01-appb-T000013
<重量平均分子量の測定方法>
 重量平均分子量(Mw)は、ゲルパーミエーションクロマトグラフィー法(GPC)によって測定し、標準ポリスチレンの検量線を用いて換算することにより導出した。GPCの条件を以下に示す。
[GPC条件]
 ポンプ:L-6000(株式会社日立製作所製、製品名)
 カラム:Gelpack GL-R420、Gelpack GL-R430、Gelpack GL-R440(以上、日立化成株式会社製、製品名)
 溶離液:テトラヒドロフラン
 測定温度:40℃
 流量:2.05mL/分
 検出器:L-3300(RI検出器、株式会社日立製作所製、製品名)
<Measurement method of weight average molecular weight>
The weight average molecular weight (Mw) was measured by gel permeation chromatography (GPC), and was derived by conversion using a standard polystyrene calibration curve. The GPC conditions are shown below.
[GPC conditions]
Pump: L-6000 (product name, manufactured by Hitachi, Ltd.)
Column: Gelpack GL-R420, Gelpack GL-R430, Gelpack GL-R440 (product name, manufactured by Hitachi Chemical Co., Ltd.)
Eluent: Tetrahydrofuran Measurement temperature: 40 ° C
Flow rate: 2.05 mL / min Detector: L-3300 (RI detector, manufactured by Hitachi, Ltd., product name)
<酸価の測定方法>
 酸価は下記に示すような、JIS K0070に基づいた中和滴定法により測定した。まず、バインダーポリマーの溶液を130℃で1時間加熱し、揮発分を除去して、固形分を得た。そして、上記固形分のバインダーポリマー1gを精秤した後、このバインダーポリマーにアセトンを30g添加し、これを均一に溶解し、樹脂溶液を得た。次いで、指示薬であるフェノールフタレインをその樹脂溶液に適量添加して、0.1mol/Lの水酸化カリウム水溶液を用いて中和滴定を行った。そして、次式により酸価を算出した。
  酸価=0.1×V×f×56.1/(Wp×I/100)
(式中、Vは滴定に用いた0.1mol/L水酸化カリウム水溶液の滴定量(mL)、fは0.1mol/L水酸化カリウム水溶液のファクター(濃度換算係数)、Wpは測定した樹脂溶液の質量(g)、Iは測定した上記樹脂溶液中の不揮発分の割合(質量%)を示す。)
<Method for measuring acid value>
The acid value was measured by a neutralization titration method based on JIS K0070 as shown below. First, the binder polymer solution was heated at 130 ° C. for 1 hour to remove volatile matter, thereby obtaining a solid content. Then, after accurately weighing 1 g of the solid binder polymer, 30 g of acetone was added to the binder polymer, and this was uniformly dissolved to obtain a resin solution. Next, an appropriate amount of an indicator, phenolphthalein, was added to the resin solution, and neutralization titration was performed using a 0.1 mol / L potassium hydroxide aqueous solution. And the acid value was computed by following Formula.
Acid value = 0.1 × V × f 1 × 56.1 / (Wp × I / 100)
(In the formula, V is a titration amount (mL) of 0.1 mol / L potassium hydroxide aqueous solution used for titration, f 1 is a factor (concentration conversion factor) of 0.1 mol / L potassium hydroxide aqueous solution, and Wp is measured. (The mass (g) of the resin solution, I represents the ratio (mass%) of the non-volatile content in the measured resin solution.)
<第一の樹脂層を形成する塗布液の作製>
 表2に示す各成分を撹拌機によって15分間混合し、塗布液1を調製した。表2において、各成分の配合量の単位は質量部である。また、(A)成分の配合量は固形分量である。
<Preparation of coating solution for forming first resin layer>
Each component shown in Table 2 was mixed with a stirrer for 15 minutes to prepare a coating solution 1. In Table 2, the unit of the amount of each component is part by mass. Moreover, the compounding quantity of (A) component is a solid content.
Figure JPOXMLDOC01-appb-T000014
Figure JPOXMLDOC01-appb-T000014
 表2中の成分の記号は以下の意味を示す。
・(A)成分
 (A2):バインダーポリマー溶液(A2)
・(B)成分
 A-DCP:トリシクロデカンジメタノールジアクリレート(新中村化学工業株式会社製、製品名)
・(C)成分
 IRGACURE OXE01:1,2-オクタンジオン,1-[(4-フェニルチオ)フェニル-,2-(O-ベンゾイルオキシム)](BASFジャパン株式会社製、製品名)
・(D)成分
 HAT:5-アミノ-1H-テトラゾール(東洋紡株式会社製、製品名)
・(E)成分
 PM-21:エチレン性不飽和基を有するリン酸エステル(日本化薬株式会社製、製品名)
The symbol of the component in Table 2 has the following meaning.
-(A) component (A2): Binder polymer solution (A2)
-Component (B) A-DCP: Tricyclodecane dimethanol diacrylate (made by Shin-Nakamura Chemical Co., Ltd., product name)
Component (C) IRGACURE OXE01: 1,2-octanedione, 1-[(4-phenylthio) phenyl-, 2- (O-benzoyloxime)] (manufactured by BASF Japan Ltd., product name)
-Component (D) HAT: 5-amino-1H-tetrazole (product name, manufactured by Toyobo Co., Ltd.)
-(E) Component PM-21: Phosphoric acid ester having an ethylenically unsaturated group (product name) manufactured by Nippon Kayaku Co., Ltd.
<第二の樹脂層を形成する塗布液の作製>
 表3に示す(2)を、撹拌機を用いて室温で2時間混合した。次いで、混合後の(2)を表3に示す(1)に加え、撹拌機を用いて15分間混合した。これにより、塗布液IM-1を作製した。また、表3及び表4に示す(1)及び(2)をそれぞれ用いたこと以外は同様にしてIM-2~IM-11を作製した。表3及び表4において、各成分の配合量の単位は質量部である。また、(A)成分及び(F)成分の配合量は固形分量である。
<Preparation of coating solution for forming second resin layer>
(2) shown in Table 3 was mixed for 2 hours at room temperature using a stirrer. Next, (2) after mixing was added to (1) shown in Table 3, and mixed for 15 minutes using a stirrer. Thereby, coating liquid IM-1 was produced. Further, IM-2 to IM-11 were produced in the same manner except that (1) and (2) shown in Table 3 and Table 4 were used, respectively. In Table 3 and Table 4, the unit of the amount of each component is part by mass. Moreover, the compounding quantity of (A) component and (F) component is a solid content.
Figure JPOXMLDOC01-appb-T000015
Figure JPOXMLDOC01-appb-T000015
Figure JPOXMLDOC01-appb-T000016
Figure JPOXMLDOC01-appb-T000016
 表3及び表4中の成分の記号は以下の意味を示す。
・(A)成分
 (A1):バインダーポリマー溶液(A1)
 (A2):バインダーポリマー溶液(A2)
・(B)成分
 FA-321M:エトキシ化ビスフェノールAジメタクリレート(日立化成株式会社製、製品名)
・(F)成分
 OZ-S30K:ジルコニア分散液(日産化学工業株式会社製、製品名:ナノユースOZ-S30K)
・(G)成分
 KBM-502:3-メタクリロキシプロピルメチルジメトキシシラン(信越化学工業株式会社製、製品名)
The symbol of the component in Table 3 and Table 4 shows the following meaning.
-(A) component (A1): Binder polymer solution (A1)
(A2): Binder polymer solution (A2)
-(B) component FA-321M: ethoxylated bisphenol A dimethacrylate (product name, manufactured by Hitachi Chemical Co., Ltd.)
Component (F) OZ-S30K: Zirconia dispersion (manufactured by Nissan Chemical Industries, Ltd., product name: Nanouse OZ-S30K)
Component (G) KBM-502: 3-methacryloxypropylmethyldimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., product name)
(実施例1)
<第一の樹脂層を備える単層フィルムAの作製>
 厚さ16μmのポリエチレンテレフタレートフィルム(支持フィルム、東レ株式会社製、製品名:FB40)の上に塗布液1を塗布し、100℃で3分間乾燥させて溶剤を除去し、第一の樹脂層を形成した。乾燥後の厚さが8μmになるよう、塗布液の量を調整して塗布した。
Example 1
<Preparation of monolayer film A provided with the first resin layer>
The coating solution 1 is applied onto a 16 μm thick polyethylene terephthalate film (support film, manufactured by Toray Industries, Inc., product name: FB40), dried at 100 ° C. for 3 minutes to remove the solvent, and the first resin layer is removed. Formed. The amount of the coating solution was adjusted so that the thickness after drying was 8 μm.
<第二の樹脂層を備える単層フィルムBの作製>
 厚さ30μmのポリプロピレンフィルム(保護フィルム、王子エフテックス株式会社製)上に塗布液IM-1を塗布し、100℃で3分間乾燥させて溶剤を除去し、第二の樹脂層を形成した。乾燥後の厚さが80nmになるよう、塗布液の量を調整して塗布した。
<Preparation of the single layer film B provided with a 2nd resin layer>
The coating solution IM-1 was applied onto a 30 μm-thick polypropylene film (protective film, manufactured by Oji F-Tex Co., Ltd.) and dried at 100 ° C. for 3 minutes to remove the solvent, thereby forming a second resin layer. The amount of the coating solution was adjusted so that the thickness after drying was 80 nm.
<樹脂層の厚さの測定>
 上記で作製した単層フィルムAにおける第一の樹脂層の厚さを、デジタルシックネスゲージ(株式会社ニコン製、製品名:DIGIMICROSTAND MS-5C)で測定した。また、上記で作製した単層フィルムBにおける第二の樹脂層の厚さをF20(フィルメトリクス株式会社製、製品名)で測定した。第一の樹脂層の厚さは8μmであり、第二の樹脂層の厚さは80nmであった。
<Measurement of resin layer thickness>
The thickness of the first resin layer in the single-layer film A produced above was measured with a digital thickness gauge (manufactured by Nikon Corporation, product name: DIGIMICROSTAND MS-5C). Moreover, the thickness of the 2nd resin layer in the single layer film B produced above was measured by F20 (Filmtrics Co., Ltd. product name). The thickness of the first resin layer was 8 μm, and the thickness of the second resin layer was 80 nm.
<第一の樹脂層及び第二の樹脂層を備えた転写フィルムの作製>
 得られた第一の樹脂層を有する単層フィルムAと、第二の樹脂層を有する単層フィルムBと、をラミネータ(日立化成株式会社製、製品名HLM-3000型)を用いて、第一の樹脂層と第二の樹脂層とが密着するように、23℃で張り合わせて、支持フィルム上に第一の樹脂層及び第二の樹脂層からなる積層体を備える、実施例1の転写フィルムを得た。
<Production of transfer film provided with first resin layer and second resin layer>
Using a laminator (manufactured by Hitachi Chemical Co., Ltd., product name HLM-3000), the obtained monolayer film A having the first resin layer and monolayer film B having the second resin layer were used. Transfer of Example 1 provided with the laminated body which consists of a 1st resin layer and a 2nd resin layer on a support film, bonding together at 23 degreeC so that one resin layer and the 2nd resin layer may closely_contact | adhere. A film was obtained.
<拡散反射率の測定>
 厚さ1mmのポリカーボネート基板(三菱ガス化学株式会社製、製品名「ユーピロン」)に対し、実施例1で得た転写フィルムの保護フィルムを剥離しながら、第二の樹脂層とポリカーボネート基板とを対向させて、ラミネータ(日立化成株式会社製、製品名「HLM-3000型」)を用いて、110℃、0.4MPaの条件でラミネートした。ラミネート後、基板を冷却し基板の温度が25℃になった時点で、超高圧水銀灯を有する露光機(株式会社オーク製作所製、製品名「EXM-1201」)を用いて、1000mJ/cmの露光量(i線(波長365nm)における測定値)で積層体(第一の樹脂層及び第二の樹脂層からなる積層体)に支持フィルム側から光照射した。露光後、室温(25℃)で15分間放置した後、支持フィルムを剥離して、ポリカーボネート基板上に露光後の第二の樹脂層と第一の樹脂層とがこの順に設けられた拡散反射率測定用サンプル(測定用サンプルA)を作製した。
<Measurement of diffuse reflectance>
The second resin layer and the polycarbonate substrate are opposed to each other while the protective film of the transfer film obtained in Example 1 is peeled off from a 1 mm thick polycarbonate substrate (product name “Iupilon” manufactured by Mitsubishi Gas Chemical Co., Ltd.). Then, lamination was performed using a laminator (manufactured by Hitachi Chemical Co., Ltd., product name “HLM-3000 type”) under the conditions of 110 ° C. and 0.4 MPa. After lamination, when the temperature of the substrate to cool the substrate became 25 ° C., using an exposure apparatus having an extra-high pressure mercury lamp (Oak Seisakusho, trade name "EXM-1201"), of 1000 mJ / cm 2 The laminated body (laminated body composed of the first resin layer and the second resin layer) was irradiated with light from the support film side with an exposure amount (measured value at i-line (wavelength 365 nm)). After exposure, after standing at room temperature (25 ° C.) for 15 minutes, the support film was peeled off, and the diffused reflectance in which the second resin layer after exposure and the first resin layer were provided in this order on the polycarbonate substrate A measurement sample (measurement sample A) was prepared.
 分光測色計(コニカミノルタ株式会社製、製品名「CM-5」)を用いて、測定用サンプルAの拡散反射率を、第一の樹脂層側から光を入射させて、SCE方式で測定した。実施例1の転写フィルムを使用した測定用サンプルAの、波長400nmでの拡散反射率は、0.21%であった。 Using a spectrocolorimeter (manufactured by Konica Minolta, product name “CM-5”), the diffuse reflectance of the sample A for measurement is measured by the SCE method with light incident from the first resin layer side. did. The diffuse reflectance at a wavelength of 400 nm of the measurement sample A using the transfer film of Example 1 was 0.21%.
 上記と同様にしてポリカーボネート基板(三菱ガス化学株式会社製、製品名「ユーピロン」)の拡散反射率をSCE方式で測定した。ポリカーボネート基板の波長400nmでの拡散反射率は、0.07%であった。 In the same manner as described above, the diffuse reflectance of a polycarbonate substrate (product name “Iupilon” manufactured by Mitsubishi Gas Chemical Co., Ltd.) was measured by the SCE method. The diffuse reflectance of the polycarbonate substrate at a wavelength of 400 nm was 0.07%.
 測定用サンプルA(構成:硬化した第一の樹脂層/硬化した第二の樹脂層/ポリカーボネート基板)の拡散反射率から、ポリカーボネート基板の拡散反射率を引くことにより得られた値([測定用サンプルAの拡散反射率]-[ポリカーボネート基板の拡散反射率])を、実施例1の転写フィルムにおける積層体の、硬化後の波長400nmでの拡散反射率(積層体を硬化して得られる硬化膜の拡散反射率)とした。結果を表5に示す。なお、支持フィルムを剥離する前に、積層体を140℃で2時間加熱したこと以外は上記測定用サンプルAと同様にして測定用サンプルA2を作製し、測定用サンプルAと同様にして測定用サンプルA2の拡散反射率を測定したところ、測定用サンプルAと同じく、波長400nmでの拡散反射率は、0.21%であることを確認した。 The value obtained by subtracting the diffuse reflectance of the polycarbonate substrate from the diffuse reflectance of the sample A for measurement (configuration: cured first resin layer / cured second resin layer / polycarbonate substrate) ([measurement Diffuse reflectance of Sample A]-[Diffusion reflectance of polycarbonate substrate]) is the diffuse reflectance at a wavelength of 400 nm after curing of the laminate in the transfer film of Example 1 (cure obtained by curing the laminate) The diffuse reflectance of the film). The results are shown in Table 5. The sample A2 for measurement was prepared in the same manner as the sample A for measurement, except that the laminate was heated at 140 ° C. for 2 hours before the support film was peeled off. When the diffuse reflectance of sample A2 was measured, it was confirmed that the diffuse reflectance at a wavelength of 400 nm was 0.21% as in measurement sample A.
<屈折率の測定>
 塗布液IM-1を、厚さ0.7mm、縦10cm×横10cmのガラス基材上にスピンコーターで均一に塗布し、100℃の熱風対流式乾燥機で3分間乾燥して溶剤を除去し、第二の樹脂層を形成した。次いで、上記で得られた第二の樹脂層を、140℃に加熱した箱型乾燥機(三菱電機株式会社製、型番:NV50-CA)内に30分間静置し、第二の樹脂層を有する屈折率測定用サンプルを得た。次いで、ETA-TCM(AudioDevGmbH株式会社製、製品名)にて得られた屈折率測定用サンプルの波長633nmにおける屈折率を測定した。結果を表5に示す。測定に使用した第二の樹脂層の膜厚は、上記転写フィルムにおける第二の樹脂層の膜厚と同じ(80nm)とした。
<Measurement of refractive index>
The coating liquid IM-1 was uniformly applied on a glass substrate having a thickness of 0.7 mm, 10 cm long × 10 cm wide with a spin coater, and dried with a hot air convection dryer at 100 ° C. for 3 minutes to remove the solvent. A second resin layer was formed. Next, the second resin layer obtained above was allowed to stand for 30 minutes in a box-type dryer (model number: NV50-CA, manufactured by Mitsubishi Electric Corporation) heated to 140 ° C., and the second resin layer was A sample for refractive index measurement was obtained. Subsequently, the refractive index at a wavelength of 633 nm of a sample for refractive index measurement obtained by ETA-TCM (product name, manufactured by AudioDev GmbH) was measured. The results are shown in Table 5. The film thickness of the second resin layer used for the measurement was the same as that of the second resin layer in the transfer film (80 nm).
(実施例2~7及び比較例1~4)
 第二の樹脂層を備える単層フィルムBの作製において、塗布液IM-1に代えて、塗布液IM-2~IM-11をそれぞれ用いたこと以外は、実施例1と同様にして、実施例2~7及び比較例1~4の単層フィルムBをそれぞれ作製した。転写フィルムの作製において、得られた単層フィルムBを用いたこと以外は、実施例1と同様にして、実施例2~7及び比較例1~4の転写フィルムを作製した。また、実施例1と同様にして、拡散反射率及び屈折率の測定を行った。結果を表5及び表6に示す。
(Examples 2 to 7 and Comparative Examples 1 to 4)
The production of the single layer film B provided with the second resin layer was carried out in the same manner as in Example 1 except that the coating liquids IM-2 to IM-11 were used instead of the coating liquid IM-1. Single layer films B of Examples 2 to 7 and Comparative Examples 1 to 4 were prepared. Transfer films of Examples 2 to 7 and Comparative Examples 1 to 4 were prepared in the same manner as in Example 1 except that the obtained monolayer film B was used in the production of the transfer film. Further, in the same manner as in Example 1, the diffuse reflectance and refractive index were measured. The results are shown in Tables 5 and 6.
<評価>
 実施例及び比較例の転写フィルムを用いて以下の手順で骨見えの評価、硬化膜の透過率の測定及び硬化膜の透湿度評価試験を行った。結果を表5及び表6に示す。
<Evaluation>
Using the transfer films of Examples and Comparative Examples, evaluation of bone appearance, measurement of the transmittance of the cured film, and moisture permeability evaluation test of the cured film were performed in the following procedure. The results are shown in Tables 5 and 6.
[骨見え評価]
 まず、以下の手順で、評価用サンプルを作製した。上記で作製した転写フィルムの保護フィルムを剥離し、ITOパターン基材の両面に、第二の樹脂層が密着するようにラミネータ(日立化成株式会社製、製品名:HLM-3000型)を用いて、ロール温度110℃、基材送り速度1m/分、圧着圧力(シリンダ圧力)0.4MPa(厚さが0.1mm、縦10cm×横10cmのITOパターン基材を用いたため、このときの線圧は9.8×10N/m)の条件でラミネートした。次いで、上記積層体の両主面に、平行光線露光機(株式会社オーク製作所製、製品名「EXM-1201」)を使用して、該両主面垂直上より1000mJ/cmの露光量(i線(波長365nm)における測定値)で紫外線を照射した。露光後、室温(25℃)で15分間放置した後、支持フィルムを剥離して除去した。
[Bone appearance evaluation]
First, an evaluation sample was prepared according to the following procedure. Using the laminator (manufactured by Hitachi Chemical Co., Ltd., product name: HLM-3000) so that the protective film of the transfer film prepared above is peeled off and the second resin layer is in close contact with both surfaces of the ITO pattern base material. , Roll temperature 110 ° C., substrate feed rate 1 m / min, pressure bonding pressure (cylinder pressure) 0.4 MPa (thickness 0.1 mm, length 10 cm × width 10 cm, ITO pattern substrate was used. Was laminated under the condition of 9.8 × 10 3 N / m). Next, an exposure dose of 1000 mJ / cm 2 (upper side of both main surfaces) is used on both main surfaces of the laminate using a parallel light exposure machine (manufactured by Oak Manufacturing Co., Ltd., product name “EXM-1201”). Ultraviolet rays were irradiated with i rays (measured value at a wavelength of 365 nm). After exposure, the substrate was left at room temperature (25 ° C.) for 15 minutes, and then the support film was peeled off and removed.
 得られた硬化後の積層体の片面にOCAとガラス基材とをこの順に貼り合せた。更に、上記積層体のOCAとガラス基材を貼っていない面を、純水を滴下したブラックボードに貼り合わせ、骨見え評価用サンプルとした。 OCA and glass substrate were bonded in this order on one side of the obtained cured laminate. Furthermore, the surface on which the OCA and the glass substrate of the laminate were not attached was attached to a black board onto which pure water was dropped to obtain a bone appearance evaluation sample.
 次いで、得られた上記サンプルのOCAとガラス基材を貼った面を目視で観察し、以下の観点から、骨見えの抑制機能を評価した。
A:ITOパターンがほとんど見えない
B:見る角度によってITOパターンが僅かに見える
C:角度によらず、ITOパターンが僅かに見える
D:ITOパターンがはっきりと見える
Subsequently, the surface of the obtained sample on which the OCA and the glass substrate were pasted was visually observed, and the function of suppressing bone appearance was evaluated from the following viewpoints.
A: The ITO pattern is hardly visible B: The ITO pattern is slightly visible depending on the viewing angle C: The ITO pattern is slightly visible regardless of the angle D: The ITO pattern is clearly visible
Figure JPOXMLDOC01-appb-T000017
Figure JPOXMLDOC01-appb-T000017
Figure JPOXMLDOC01-appb-T000018
Figure JPOXMLDOC01-appb-T000018
1…転写フィルム、10…支持フィルム、15…保護フィルム、20…第一の樹脂層、30…第二の樹脂層、22…第一の硬化樹脂層、32…第二の硬化樹脂層、40…積層体、50…透明電極パターンつき基材、50a…透明電極パターン、60…積層体の硬化物(硬化膜)、100…透明積層体、101…透明基材、102…センシング領域、103、104…透明電極、105…金属配線、106…接続電極、107…接続端子、123…硬化膜パターン。 DESCRIPTION OF SYMBOLS 1 ... Transfer film, 10 ... Support film, 15 ... Protective film, 20 ... 1st resin layer, 30 ... 2nd resin layer, 22 ... 1st cured resin layer, 32 ... 2nd cured resin layer, 40 DESCRIPTION OF SYMBOLS ... Laminated body, 50 ... Base material with transparent electrode pattern, 50a ... Transparent electrode pattern, 60 ... Hardened | cured material (cured film) of a laminated body, 100 ... Transparent laminated body, 101 ... Transparent base material, 102 ... Sensing area | region, 103, 104 ... transparent electrode, 105 ... metal wiring, 106 ... connection electrode, 107 ... connection terminal, 123 ... cured film pattern.

Claims (13)

  1.  支持フィルムと、該支持フィルム上に設けられた第一の樹脂層及び該第一の樹脂層上に設けられた、金属酸化物を含有する第二の樹脂層を含む積層体と、を備える転写フィルムであって、
     前記第一の樹脂層は感光性樹脂組成物層であり、
     前記積層体は、前記第一の樹脂層における前記第二の樹脂層側とは反対側から1000mJ/cmの露光量で前記積層体を露光し、140℃で2時間加熱した後、前記第一の樹脂層における前記第二の樹脂層側とは反対側からSCE方式で測定して得られる、400nmの波長の光に対する拡散反射率が、0.20%以下である、転写フィルム。
    A transfer comprising: a support film; and a laminate including a first resin layer provided on the support film and a second resin layer containing a metal oxide provided on the first resin layer. A film,
    The first resin layer is a photosensitive resin composition layer,
    The laminated body is exposed from the opposite side of the first resin layer to the second resin layer side with an exposure amount of 1000 mJ / cm 2 , heated at 140 ° C. for 2 hours, A transfer film having a diffuse reflectance of 0.20% or less with respect to light having a wavelength of 400 nm, obtained by measuring by an SCE method from the side opposite to the second resin layer side of one resin layer.
  2.  前記金属酸化物が、酸化ジルコニウム、酸化チタン、酸化スズ、酸化亜鉛、酸化インジウムスズ、酸化インジウム、酸化アルミニウム、酸化ケイ素及び酸化イットリウムからなる群より選択される少なくとも一種を含む、請求項1に記載の転写フィルム。 The metal oxide includes at least one selected from the group consisting of zirconium oxide, titanium oxide, tin oxide, zinc oxide, indium tin oxide, indium oxide, aluminum oxide, silicon oxide, and yttrium oxide. Transfer film.
  3.  前記第二の樹脂層が、(メタ)アクリル酸、(メタ)アクリル酸グリシジル、(メタ)アクリル酸ベンジル、スチレン、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸シクロヘキシル及び(メタ)アクリル酸-2-エチルヘキシルからなる群より選択される少なくとも一種の化合物に由来する構造単位を有するポリマーを含有する、請求項1又は2に記載の転写フィルム。 The second resin layer is (meth) acrylic acid, glycidyl (meth) acrylate, benzyl (meth) acrylate, styrene, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate The transfer film according to claim 1, comprising a polymer having a structural unit derived from at least one compound selected from the group consisting of cyclohexyl (meth) acrylate and 2-ethylhexyl (meth) acrylate. .
  4.  前記第一の樹脂層が、バインダーポリマーと、光重合性化合物と、光重合開始剤と、を含有する、請求項1~3のいずれか一項に記載の転写フィルム。 The transfer film according to any one of claims 1 to 3, wherein the first resin layer contains a binder polymer, a photopolymerizable compound, and a photopolymerization initiator.
  5.  前記光重合開始剤が、オキシムエステル化合物及びホスフィンオキサイド化合物からなる群より選択される少なくとも一種を含む、請求項4に記載の転写フィルム。 The transfer film according to claim 4, wherein the photopolymerization initiator includes at least one selected from the group consisting of an oxime ester compound and a phosphine oxide compound.
  6.  前記バインダーポリマーがカルボキシル基を有する、請求項4又は5に記載の転写フィルム。 The transfer film according to claim 4 or 5, wherein the binder polymer has a carboxyl group.
  7.  前記バインダーポリマーが、(メタ)アクリル酸、(メタ)アクリル酸グリシジル、(メタ)アクリル酸ベンジル、スチレン、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸シクロヘキシル及び(メタ)アクリル酸2-エチルヘキシルからなる群より選択される少なくとも一種の化合物に由来する構造単位を有する、請求項4~6のいずれか一項に記載の転写フィルム。 The binder polymer is (meth) acrylic acid, glycidyl (meth) acrylate, benzyl (meth) acrylate, styrene, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, (meth The transfer film according to any one of claims 4 to 6, which has a structural unit derived from at least one compound selected from the group consisting of: cyclohexyl acrylate and 2-ethylhexyl (meth) acrylate.
  8.  前記第一の樹脂層が、エチレン性不飽和基を有するリン酸エステルを含有する、請求項1~7のいずれか一項に記載の転写フィルム。 The transfer film according to any one of claims 1 to 7, wherein the first resin layer contains a phosphate ester having an ethylenically unsaturated group.
  9.  前記第二の樹脂層の厚さが10~1000nmである、請求項1~8のいずれか一項に記載の転写フィルム。 The transfer film according to any one of claims 1 to 8, wherein the thickness of the second resin layer is 10 to 1000 nm.
  10.  前記積層体の厚さが30μm以下である、請求項1~9のいずれか一項に記載の転写フィルム。 The transfer film according to any one of claims 1 to 9, wherein the thickness of the laminate is 30 µm or less.
  11.  基材上に、請求項1~10のいずれか一項に記載の転写フィルムの前記積層体を、前記第二の樹脂層が前記基材に密着するようにラミネートする工程と、
     前記基材上の前記積層体の所定部分を露光する工程と、
     露光された前記所定部分以外を除去し、パターン状の硬化膜を形成する工程と、
     を備える硬化膜の形成方法。
    Laminating the laminate of the transfer film according to any one of claims 1 to 10 on a substrate so that the second resin layer is in close contact with the substrate;
    Exposing a predetermined portion of the laminate on the substrate;
    Removing a portion other than the exposed predetermined portion to form a patterned cured film; and
    A method for forming a cured film comprising:
  12.  請求項1~10のいずれか一項に記載の転写フィルムにおける前記積層体の、前記第一の樹脂層及び前記第二の樹脂層を硬化してなる、硬化膜。 A cured film obtained by curing the first resin layer and the second resin layer of the laminate in the transfer film according to any one of claims 1 to 10.
  13.  請求項12に記載の硬化膜を備える、電子部品。 An electronic component comprising the cured film according to claim 12.
PCT/JP2018/012810 2018-03-28 2018-03-28 Transfer film, cured film and method for forming same, and electrical component WO2019186781A1 (en)

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JP2017201352A (en) * 2016-05-02 2017-11-09 日立化成株式会社 Transfer type photosensitive refractive index adjusting film, method for forming refractive index adjusting pattern, and electronic component

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WO2017175642A1 (en) * 2016-04-04 2017-10-12 日立化成株式会社 Photosensitive refractive index modulation film, method for forming cured film pattern, cured film and electronic component
JP2017201352A (en) * 2016-05-02 2017-11-09 日立化成株式会社 Transfer type photosensitive refractive index adjusting film, method for forming refractive index adjusting pattern, and electronic component

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