WO2019157784A1 - Automated production line whole-process monitoring method for herb fiber biological refining - Google Patents

Automated production line whole-process monitoring method for herb fiber biological refining Download PDF

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Publication number
WO2019157784A1
WO2019157784A1 PCT/CN2018/086427 CN2018086427W WO2019157784A1 WO 2019157784 A1 WO2019157784 A1 WO 2019157784A1 CN 2018086427 W CN2018086427 W CN 2018086427W WO 2019157784 A1 WO2019157784 A1 WO 2019157784A1
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WIPO (PCT)
Prior art keywords
water
control center
equipment
control valve
tank
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PCT/CN2018/086427
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French (fr)
Chinese (zh)
Inventor
刘正初
苏维利
李云峰
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大庆天之草生物新材料科技有限公司
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Publication of WO2019157784A1 publication Critical patent/WO2019157784A1/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C1/00Treatment of vegetable material
    • D01C1/04Bacteriological retting
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C1/00Treatment of vegetable material
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/02Alarms for ensuring the safety of persons
    • G08B21/12Alarms for ensuring the safety of persons responsive to undesired emission of substances, e.g. pollution alarms
    • G08B21/14Toxic gas alarms
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • G08B21/182Level alarms, e.g. alarms responsive to variables exceeding a threshold

Definitions

  • the invention relates to the field of hemp fiber production. Specifically, it is a whole process monitoring method for an automated production line of herbal fiber biorefinery.
  • Herb fiber is derived from ramie, kenaf, jute, hemp, flax, sisal, abaca, pineapple, apocynum, reed, awning, and asparagus.
  • Herb fiber is associated with more than 25% of non-cellulose, which must be stripped by appropriate methods, so that natural cellulose fibers can be widely used as the basic materials for textile, paper, biomass materials, biomass energy and other manufacturing industries.
  • tissue-type non-cellulose such as ramie, kenaf, jute, hemp bone, sisal mesophyll
  • tissue-type non-cellulose can be stripped by primary processing of agricultural machinery
  • water-soluble non-cellulose protein, various monosaccharides and starch
  • Polysaccharides can be removed by water swelling
  • bonded non-cellulosics including pectin, hemicellulose, lignin, etc.
  • the technical problem solved by the invention is to overcome the shortcomings of the unsynchronized operation of various equipments in the prior art herbal fiber bioremediation process and the uncoordinated supply of materials, and to provide a whole process monitoring method for the automatic production line of herbal fiber biorefinery.
  • the whole process monitoring method for the automatic production line of herbal fiber biorefining of the invention, the material conveying mechanism of the pretreatment equipment, the material conveying mechanism of the inoculating equipment, the material conveying mechanism of the fermentation equipment, the material conveying mechanism of the inactivation equipment, and the water treatment equipment are controlled by the control center
  • the set line speed operation aligns the speeds of pretreatment, inoculation, fermentation, inactivation, water, oil, drying, opening and packaging and achieves a seamless connection between adjacent processes.
  • the pretreatment device and/or the inoculation device and/or the fermentation device and/or the inactivation device and/or the water treatment device and/or the oil extraction device and/or the drying device and/or the opening device are monitored by a camera.
  • the material transfer status of the device when the control center receives the fault signal sent by the camera, issues a forced brake command to control each device to automatically stop running.
  • the camera disposed at the beginning of the material transport mechanism of the fermentation device and the middle and rear segments thereof can also be used to monitor the process mature mark of the fermentation product.
  • the control center controls the material transfer mechanism of the fermentation device.
  • the material transfer mechanism of the inactivation equipment, the material transport mechanism of the water treatment equipment, the material transport mechanism of the oil staining equipment, the material transport mechanism of the drying equipment, and the material transport mechanism of the opening equipment increase the plastic transmission speed; Appearing at the set time, the control center controls the material transport mechanism of the fermentation equipment, the material transport mechanism of the inactivation equipment, the material transport mechanism of the water treatment equipment, the material transport mechanism of the oil staining equipment, the material transport mechanism of the drying equipment, and the opening of the material.
  • the material transfer mechanism of the equipment reduces the material transfer speed; when the process mature mark returns to the set time, the control center controls the material transfer mechanism of the fermentation equipment, the material transfer mechanism of the inactivation equipment, the material transfer mechanism of the water treatment equipment, and the oil stain Material transfer mechanism of equipment, material transfer of drying equipment Material handling equipment agency bodies and opening speed of recovery of the original set.
  • control unit controls the bacterial liquid sprinkling device of the inoculation device, the steam supply device of the fermentation device, the hot water supply device of the inactivation device, the cold water supply device of the water treatment device, and the fuel injection device of the oil splashing device according to the control center.
  • the set amount is supplied with bacterial liquid, steam, hot water, cold water and emulsified oil.
  • the fermentation device and/or the inactivation device and/or the oiling device and/or the drying device and/or the opening device and/or the emulsified oil mixing tank and/or the hot water recovery tank are monitored by an electronically controlled thermometer. And/or warming the temperature of the tank, the electronically controlled thermometer is in communication with the control center, and when the control center receives the temperature sent by the electronic control thermometer below a set temperature, the open steam flow control is issued.
  • the valve injects steam into the fermentation equipment and/or the inactivation equipment and/or the oiling equipment and/or drying equipment and/or the opening equipment and/or the emulsified oil mixing tank and/or the hot water recovery tank and/or the warm water mixing tank Instructions.
  • the humidity in the fermentation device and/or the drying device and/or the opening device is monitored by an electronically controlled hygrometer, the electronically controlled hygrometer being communicatively coupled to the control center, when the control center receives
  • the dehumidification device of the fermentation device and/or the dehumidification device of the drying device and/or the dehumidification device of the opening device are accelerated to dehumidify or decelerate when the humidity sent by the electronically controlled hygrometer exceeds the set humidity range.
  • the moisture is stopped to maintain the humidity in the fermentation equipment and/or the drying equipment and/or the opening apparatus within a set range.
  • the emulsified oil recovery tank and/or the emulsified oil blending tank and/or the emulsified oil storage tank and/or the tap water storage tank and/or the clean water recovery tank and/or the tap water storage tank and/or the effluent oil storage tank and/or the effluent oil storage tank and/or the water purification tank of the herb fiber biorefining line are electrically controlled.
  • a hot water recovery tank and/or a hot water storage tank and/or a cooling water recovery tank and/or a warm water tank and/or a warm water storage tank monitor the level of the tank liquid, the electronically controlled level gauge communicating with the control center Connecting, when the control center receives the liquid level sent by the electronically controlled liquid level gauge lower than the set liquid level, controlling the inflow valve of each tank and the pump to open the injection liquid to the set liquid level.
  • the water quality of the water treatment wastewater recovery treatment zone of the herbal fiber bioremediation production line and the water quality of the inactivated wastewater recovery treatment zone are monitored in real time by a water quality monitor, and the water quality detector is connected with the control center.
  • the control center issues an alarm message when it receives information that the water quality detector has exceeded the specified water quality.
  • the harmful substance concentration of the integrated exhaust gas discharge port of the herb fiber bio-refining production line is monitored by a harmful gas monitor, and the harmful gas monitor is communicably connected with the control center, and when the control center receives the harmful gas monitoring An alarm message is issued when the concentration of harmful substances from the instrument exceeds the information of the set indicator.
  • the exhaust gas discharged from the integrated exhaust gas exhaust port comprises a hot gas and/or a fermentation device and/or an emulsified oil liquid blending tank and/or an emulsified oil liquid recovery tank formed by the opening device discharging the material through the exhaust fan and cooling the material.
  • the tissue type non-cellulosic material produced by mechanical peeling during the processing of the material by the particle extractor is controlled by the control center.
  • the first flow control valve and the first liquid booster pump for supplying warm water to the inoculating device are controlled by the control center, thereby controlling the ratio of the bacterial liquid to the warm water to sufficiently mix the two to form a bacterial suspension, and controlling
  • the central control second liquid booster pump and the second flow control valve control the bacterial suspension to be input into the inoculating device of the inoculating device according to the set amount, and the bacterial liquid sprinkling device is under the control of the control center
  • the bacterial suspension is sprayed onto the material.
  • the control center controls an air supply flow control valve that supplies steam into the closed casing of the fermentation device, a water supply flow control valve that supplies water to the closed casing, and an atomization device that is connected to the water supply flow control valve, the fermentation
  • the device further includes a thermometer and a hygrometer located in the housing and respectively in communication with the control center, the control center controlling the air supply flow control valve according to the information transmitted by the thermometer, according to the hygrometer The incoming information controls the water supply flow control valve and the atomizing device.
  • a flow control valve, a liquid transfer pump, and a water spray device that supply hot water to the inactivation device are controlled by the control center, and the flow control valve and the liquid transfer pump are quantitatively supplied under the control of the control center.
  • the hot water is sprayed to the material under the control of the control center, and the water quality of the inactivated waste liquid recovery treatment area is detected by a water quality detector, and the water quality detector detects and communicates with the control center.
  • the control center controls the extraction pump to deliver the treated water to the hot water storage tank.
  • the temperature in the inactivation device of the shutdown production is detected by a thermometer, and the thermometer is communicatively connected to the control center, and the control center controls the spray to the inside of the inactivation device to increase the temperature according to the information transmitted from the thermometer.
  • the device causes the temperature in the inactivation device to reach a set starting temperature.
  • the outflow flow control valve of the tap water storage tank that supplies water to the water treatment device, the liquid booster pump, and the water spray device connected to the outflow flow control valve are controlled by the control center, and the water spray device is in the Spraying water to the material under the control of the control center;
  • the water treatment waste liquid flows to the water treatment waste liquid recovery treatment area for treatment, and the water quality of the water treatment waste liquid recovery treatment area is detected by the water quality detector, when the control center receives
  • the inflow flow control valve and the extraction pump of the clean water recovery tank are controlled to deliver the water that meets the set requirements to the clean water recovery tank;
  • the control center controls the inflow flow control valve of the hot water recovery tank to deliver the water that meets the set requirements to the hot water recovery tank.
  • the first flow control valve of the emulsified oil storage tank of the oil slick device, the effluent liquid boosting pump and the fuel injection device connected to the first flow control valve are controlled by a control center, and the fuel injection device is at the control center
  • the emulsified oil is sprayed on the material under the control, and the first extraction pump is controlled by the control center to transport the oil waste liquid to the emulsified oil recovery tank through the one-way control valve, and then the second extraction pump and the second control pump are controlled by the control center.
  • the second flow control valve transports the oil waste liquid in the emulsion recovery tank to the emulsified oil mixing tank, and controls the third air pump and the third flow control valve to control the emulsified oil liquid and the oil waste liquid according to a set ratio. Fully mixed, and the mixed oil is heated to a set temperature by the steam flowing through the steam flow control valve controlled by the control center, and then passed through the fourth extraction pump and the fourth flow controlled by the control center The control valve is delivered to the emulsified oil storage tank for recycling.
  • the temperature in the oil-repellent device for shutdown production is detected by a thermometer, and the thermometer is communicatively connected with the control center, and the control center controls the spray device for spraying the interior of the oil-splatter device to increase the temperature according to the information transmitted by the thermometer.
  • the temperature in the oil slick equipment is brought to the set starting temperature.
  • the flow control valve for supplying steam to the heat exchanger of the drying device and the gas trap, the pump and the one-way control valve for recovering the steam condensed water in the heat exchanger are controlled by the control center, and the steam condensed water passes through
  • the gas trap, the pump and the one-way control valve are recovered to the emulsified oil recovery tank, and the exhaust fan connected to the drying device is controlled by the control center to extract the water vapor formed by the evaporation of the moisture in the material in the drying device. Recover to the hot water recovery tank to the control valve.
  • the softened water extraction pump and the softened water flow control valve for supplying softened water to the emulsified oil blending tank of the opening device are controlled by the control center, and the emulsified oil blending tank also receives the extracting pump flowing through the controlled center.
  • the emulsified oil stock solution of the flow control valve, the emulsified oil stock solution and the softened water are thoroughly mixed according to the set ratio, and the rated amount of the emulsified oil is controlled by the control center to control the oil flow control valve, the oil liquid booster pump and the fuel injection device. Evenly sprayed onto the material, and the exhaust fan connected to the interior of the opening device is controlled by the control center to discharge the hot air formed by the cooling of the material in the opening device and discharged to the outside of the opening device through the one-way control valve.
  • the first flow control valve is controlled by the control center to cause cooling water from the preparation of the strain and having a certain output pressure to flow into the cooling water recovery tank, and the cooling water is recovered in the tank when the cooling water recovery tank is full.
  • the water is sent to the tap water storage tank, and a one-way control valve is arranged between the cooling water recovery tank and the tap water storage tank to prevent the high water of the tap water storage tank from flowing back to the cooling water recovery tank or returning to the strain that loses the cooling water output pressure.
  • the whole process monitoring method for the automatic production line of herbal fiber bio-refining of the invention, the material transfer mechanism for controlling each device and the material transfer mechanism between adjacent devices are controlled by the control center according to the line speed set by the control center to make pre-treatment and inoculation
  • the speed of fermentation, inactivation, water treatment, oil staining, drying, opening and packaging is consistent and the seamless connection between adjacent processes is achieved.
  • the solution realizes automatic transmission of materials in and between adjacent devices, thereby enabling full automation control of material transmission throughout the production line.
  • the camera at the beginning of the material transport mechanism and the middle and rear sections of the fermentation equipment can also be used to monitor the process maturity mark of the fermentation product.
  • the linkage between the camera and the control center can adjust the fermentation equipment and the downstream according to the speed of material fermentation. The transfer speed of the material transfer mechanism of each device.
  • the steam, water and oil supply devices of each device are controlled by the control center to supply the liquid, steam, hot water, cold water and emulsified oil according to the amount set by the control center, thereby realizing the fully automated supply of steam and liquid throughout the production line.
  • each device is monitored by an electronically controlled thermometer, and when the control center receives the temperature sent by the electronically controlled thermometer below a set temperature, an instruction is issued to open the steam flow control valve to inject steam into the corresponding device. This enables fully automated control of the temperature of the individual equipment throughout the production line.
  • the exhaust gas discharge port of the herb fiber bio-refining production line of the gas monitor is provided with monitoring harmful substances in the exhaust gas, and when the gas meets the set index, it can be discharged to the atmosphere, and when the control center receives the gas monitoring An alarm message is issued when the harmful substance sent by the instrument exceeds the information of the set indicator.
  • 1 is a schematic view showing the principle of the whole process monitoring method for the automatic production line of herbal fiber bio-refining according to the first embodiment of the present invention.
  • G1 second emulsified oil blending tank G2 emulsified oil recovery tank, G3 first emulsified oil blending tank, G4 emulsified oil storage tank, G5 tap water storage tank, G6 clean water recovery tank, G7 hot water recovery tank, G8 hot water storage tank, G9 cooling water recovery tank, G10 warm water mixing tank, G11 warm water storage tank, G12 bacteria suspension tank;
  • S1 pretreatment equipment S2 inoculation equipment, S3 fermentation equipment, S4 inactivation equipment, S5 water treatment equipment, S6 oil storage equipment, S7 drying equipment, S8 opening equipment, S9 packaging equipment;
  • the whole process monitoring method for the automatic production line of herbal fiber bio-refining of the invention has the control principle shown in Fig. 1.
  • the material conveying mechanism of the pretreatment equipment S1, the material conveying mechanism of the inoculating equipment S2, and the material conveying of the fermentation equipment S3 are controlled by the control center K.
  • the material transfer mechanism between the material transfer mechanism and the adjacent equipment is operated according to the line speed set by the control center K to enable pretreatment, inoculation, fermentation, inactivation, water treatment, oil staining, drying, opening and packaging.
  • the speed is coordinated and seamlessly connected between adjacent processes.
  • the solution realizes the automatic transportation of materials in and between adjacent devices, so that the entire production line realizes full automatic control of material transfer.
  • the speed sensor may be disposed in each material conveying mechanism and the material transfer mechanism.
  • the control center K adjusts the material conveying mechanism or The drive of the material transfer mechanism, such as the motor, until the data from the speed sensor meets the set range.
  • another solution may be adopted, for example, calculating the running speed of the driving device of each material conveying mechanism and the material transfer mechanism according to the set line speed, such as the rotation speed of the motor, and the control center K controls the motor to control each material according to the calculated speed.
  • the operating speed of the drive mechanism of the transport mechanism and the material transfer mechanism so that the material transfer mechanism and the material transfer mechanism obtain a coordinated linear velocity.
  • the camera at the beginning of the material transport mechanism and the middle and rear segments of the fermentation device S3 can also be used to monitor the process maturity mark of the fermentation product.
  • the control center controls the material transfer mechanism of the fermentation device S3,
  • the material conveying mechanism of the inactivation device S4 controls the material conveying mechanism of the water treatment device S5, the material conveying mechanism of the oiling device S6, the material conveying mechanism of the drying device S7, and the material conveying mechanism of the opening device S8 increase the material conveying speed;
  • the process mature sign appears later than the set time.
  • the control center controls the material transfer mechanism of the fermentation equipment S3, the material transfer mechanism of the inactivation equipment S4, the material transfer mechanism of the water treatment equipment S5, the material transport mechanism of the oil storage equipment S6, and the drying.
  • the material conveying mechanism of the device S7 and the material conveying mechanism of the opening device S8 reduce the material conveying speed; when the process maturity flag is restored to occur at the set time, the control center controls the material conveying mechanism of the fermentation device S3 and the material transmission of the inactivation device S4. Material conveying mechanism of mechanism, water treatment equipment S5, material conveying mechanism of oil staining equipment S6, drying
  • the material conveying mechanism of the device S7 and the material conveying mechanism of the opening device S8 restore the originally set speed.
  • the control center can adjust the transmission speed of the material conveying mechanism of the fermentation equipment and the downstream equipment according to the speed of material fermentation.
  • Controlling the bacterial spray device of the inoculating device S2, the steam supply device of the fermentation device S3, the hot water supply device of the inactivation device S4, the cold water supply device of the water treatment device S5, and the fuel injection device of the oil splashing device S6 by the control center K The bacterial liquid, steam, hot water, cold water and emulsified oil are supplied according to the amount set by the control center K, thereby achieving a fully automated supply of steam and liquid throughout the production line.
  • thermometer Monitoring the fermentation device S3 and/or the inactivation device S4 and/or the oiling device S6 and/or the drying device S7 and/or the opening device S8 and/or the emulsified oil mixing tank and/or hot water by means of an electronically controlled thermometer
  • the temperature of the recovery tank G7 and/or the warm water mixing tank G10, the electronically controlled thermometer is in communication connection with the control center K, when the control center K receives the temperature sent by the electronic control thermometer is lower than the set temperature
  • the steam flow control valve is opened to the fermentation device S3 and/or the inactivation device S4 and/or the oiling device S6 and/or the drying device S7 and/or the opening device S8 and/or the emulsified oil mixing tank and/or heat
  • the water recovery tank G7 and/or the warm water mixing tank G10 is instructed to inject steam.
  • the humidity in the fermentation device S3 and/or the drying device S7 and/or the opening device S8 is monitored by an electronically controlled hygrometer, the electronically controlled hygrometer being communicatively coupled to the control center K, when the control center K Receiving the dehumidification device of the fermentation device S3 and/or the dehumidification device of the drying device S7 and/or the dehumidification device of the opening device S8 when receiving the humidity sent from the electronically controlled hygrometer exceeds the set humidity range
  • the wet or decelerated moisture is drained or the moisture is stopped to maintain the humidity in the fermentation device S3 and/or the drying device S7 and/or the opening device S8 within a set range.
  • Fully automated control of the humidity of the individual equipment throughout the production line is achieved through the control of the electronically controlled hygrometer and the control center K.
  • Emulsified oil recovery tank and/or emulsified oil blending tank and/or emulsified oil storage tank and/or tap water storage tank and/or clean water recovery tank and/or hot water recovery of the herbal fiber biorefinery production line by electronically controlled liquid level meter a tank and/or a hot water storage tank and/or a cooling water recovery tank and/or a warm water tank and/or a warm water storage tank monitor the liquid level of the tank liquid, the electronically controlled level gauge being communicatively coupled to the control center K, When the control center K receives the liquid level sent by the electronically controlled liquid level gauge lower than the set liquid level, the inflow valve of each tank and the pump open the injection liquid to the set liquid level. Through the control of the electronically controlled hygrometer and the control center K, the fully automatic control of the liquid level of each device in the entire production line is realized.
  • the water quality of the water treatment wastewater recovery treatment zone of the herbal fiber bioremediation production line and the water quality of the inactivated wastewater recovery treatment zone are monitored in real time by a water quality monitor, and the water quality detector is connected to the control center K for communication.
  • the center K receives the information that the water quality detector sends the water quality in accordance with the specified indicators, the water can be recycled or discharged into the natural waters.
  • the control center K receives the water quality from the water quality detector, the water quality exceeds the specified index. An alert message is issued.
  • the exhaust gas discharged from the integrated exhaust gas discharge port comprises a hot gas and/or a fermentation device S3 and/or an emulsified oil blending tank and/or an emulsified oil recovery tank formed by the opening device S8 through the exhaust fan to cool the material and/or Emulsified oil storage tank and/or tap water storage tank G5 and/or clean water recovery tank G6 and/or hot water recovery tank G7 and/or hot water storage tank G8 and/or cooling water recovery tank G9 and/or warm water mixing tank G10 And/or warm water storage tank G11 and/or bacterial suspension mixing tank G12 and/or water treatment waste recovery treatment area and/or inactivated waste liquid recovery treatment area Q1 and/or waste residue recovery treatment area and/or strain preparation
  • the tissue type non-cellulosic material produced by mechanical peeling during the processing of the material by the particle extractor discharge pretreatment apparatus S1 can also be controlled by the control center K.
  • the pretreatment unit In order to prevent the accumulation of excessively organized non-cellulosic materials, the pretreatment unit cannot operate normally or enter the next process to affect the quality of the end product.
  • the first flow control valve and the first liquid booster pump for supplying warm water to the inoculating device S2 are controlled by the control center K, thereby controlling the ratio of the bacterial liquid to the warm water to sufficiently mix the two to form a bacterial suspension, and passing through the control center K Controlling the second liquid boosting pump and the second flow control valve to control the bacterial suspension to be input to the bacterial liquid spraying device of the inoculating device S2 according to the set amount, and the bacterial liquid spraying device is under the control of the control center K Spray the bacterial suspension onto the material.
  • the fermentation device S3 further includes a thermometer and a hygrometer located in the housing and respectively communicating with the control center K, the control center K controlling the air supply flow control valve according to the information transmitted by the thermometer, according to the humidity The information transmitted is controlled to control the water supply flow control valve and the atomizing device.
  • the camera at the beginning of the material transport mechanism and the middle and rear segments of the fermentation device S3 can also be used to monitor the process maturity mark of the fermentation product.
  • the control center controls the material transfer mechanism of the fermentation device S3,
  • the material conveying mechanism of the inactivation device S4 controls the material conveying mechanism of the water treatment device S5, the material conveying mechanism of the oiling device S6, the material conveying mechanism of the drying device S7, and the material conveying mechanism of the opening device S8 increase the material conveying speed.
  • the control center controls the material transport mechanism of the fermentation equipment S3, the material transport mechanism of the inactivation equipment S4, the material transport mechanism of the water treatment equipment S5, the material transport mechanism of the oil staining equipment S6, and the drying
  • the material transfer mechanism of the dry device S7 and the material transfer mechanism of the open device S8 reduce the material transfer speed.
  • the control center controls the material transfer mechanism of the fermentation device S3, the material transfer mechanism of the inactivation device S4, the material transfer mechanism of the water treatment device S5, the material transfer mechanism of the oil staining device S6,
  • the material conveying mechanism of the drying device S7 and the material conveying mechanism of the opening device S8 restore the originally set speed.
  • a flow control valve, a liquid transfer pump, and a water spray device that supply hot water to the inactivation device S4 are controlled by the control center K, and the flow control valve and the liquid transfer pump are quantitatively supplied under the control of the control center K
  • the water spray device sprays water onto the material under the control of the control center K, and detects the water quality of the inactivated waste liquid recovery treatment area Q1 after the water treatment by the water quality detector, and the water quality detector communicates with the control center K.
  • the control center K receives the information that the water quality of the water quality detector meets the requirements, and then controls the extraction pump to deliver the treated water to the hot water storage tank G8.
  • the temperature in the inactivation device S4 of the shutdown production is detected by a thermometer, and the thermometer is communicatively connected to the control center K, and the control center K controls the internal spray to the inactivation device S4 to increase the temperature according to the information transmitted from the thermometer.
  • the spray device causes the temperature in the inactivation device S4 to reach a set starting temperature.
  • An outflow flow control valve of the tap water storage tank G5 that supplies water to the water treatment device S5, a liquid booster pump, and a water spray device connected to the outflow flow control valve are controlled by the control center K, and the water spray device is in the Water is sprayed onto the material under the control of the control center K.
  • the water treatment waste liquid flows to the water treatment waste liquid recovery treatment area Q2 for treatment, and the water quality of the water treatment waste liquid recovery treatment area Q2 is detected by the water quality detector, and when the control center K receives the water quality from the water quality monitor
  • the inflow flow control valve and the extraction pump of the clean water recovery tank G6 are controlled to deliver the water that has reached the set requirement to the clean water recovery tank G6.
  • the control center K controls the inflow flow control valve of the hot water recovery tank G7 to deliver the water that has reached the set requirement to the hot water recovery tank G7.
  • the pump and the second flow control valve transport the oil waste liquid in the emulsion recovery tank to the first emulsified oil mixing tank G3, and control the third priming pump and the third flow control valve to control the first emulsification through the control center K.
  • the oil stock solution Y1 and the oil-repellent waste liquid are thoroughly mixed according to a set ratio, and the mixed oil is heated to a set temperature by the steam flowing through the steam flow control valve controlled by the control center K, and then,
  • the fourth extraction pump and the fourth flow control valve controlled by the control center K are sent to the emulsified oil storage tank G4 for recycling.
  • thermometer The temperature in the oil repellent equipment S6 of the shutdown production is detected by a thermometer, and the thermometer is communicatively connected with the control center K, and the control center K controls the spray device for spraying the interior of the oil slicking device S6 to increase the temperature according to the information transmitted from the thermometer. So that the temperature in the oil slicker S6 reaches the set starting temperature.
  • a flow control valve for supplying steam to the heat exchanger of the drying device S7 and a gas trap, a pump and a one-way control valve for recovering steam condensed water in the heat exchanger are controlled by the control center K, and the steam condensed water passes through the gas
  • the trap, the pump and the one-way control valve are recovered to the emulsified oil recovery tank G2, and the air blower connected to the drying device S7 is controlled by the control center K to extract the water formed by the evaporation of the water in the drying device S7.
  • the steam is recovered to the hot water recovery tank G7 via a one-way control valve.
  • the demineralized water extraction pump and the softened water flow control valve for supplying the softened water to the second emulsified oil blending tank G1 of the opening device S8 are controlled by the control center K, and the second emulsified oil blending tank G1 is also received at the high position and Flowing through the second emulsified oil stock solution Y2 of the extraction pump and the flow control valve controlled by the control center K, the second emulsified oil stock solution Y2 and the softened water are thoroughly mixed according to the set ratio, and the oil flow control valve is controlled by the control center K
  • the oil liquid booster pump and the fuel injection device uniformly spray the rated amount of the emulsified oil onto the material, and the exhaust fan connected to the inside of the opening device S8 is controlled by the control center K to discharge the material cooling device in the opening device S8.
  • the hot gas formed is discharged to the outside of the opening device S8 via a one-way control valve.
  • the first flow control valve is controlled by the control center K, so that the cooling water from the strain preparation room J and having a certain output pressure flows into the cooling water recovery tank G9, and the cooling water from the strain preparation room J and having a certain output pressure is the bacteria.
  • the water after the heat exchange of the preparation room J. The water in the cooling water recovery tank G9 is sent to the tap water storage tank G5 when the cooling water recovery tank G9 is full, and a one-way control valve is provided between the cooling water recovery tank G9 and the tap water storage tank G5.
  • the high water of the tap water storage tank is returned to the cooling water recovery tank G9 or returned to the strain preparation room J where the cooling water output pressure is lost.

Abstract

The present invention provides an automated production line whole-process monitoring method for herb fiber biological refining, comprising the following solution: by means of a control center, controlling, on the basis of a line speed configured by the control center, the operation of a material transportation mechanism of a preprocessing device, a material transportation mechanism of a seeding device, a material transportation mechanism of a fermentation device, a material transportation mechanism of a sterilization device, a material transportation mechanism of a water treatment device, a material transportation mechanism of an oil dipping device, a material transportation mechanism of a drying device, a material transportation mechanism of an opening and loosening device, a material transportation mechanism of a packing device, and a material transportation mechanism between the above adjacent devices, such that the speeds of preprocessing, seeding, fermentation, sterilization, water treatment, oil dipping, drying, opening and loosening and packing are coordinated and consistent, realizing seamless connection between adjacent processes. The present invention resolves the technical issues in the prior art for a herb fiber biological refining process in which devices operate in different speeds and the supply of required materials is not coordinated.

Description

一种草本纤维生物精制自动化生产线全程监控方法Full-process monitoring method for automatic production line of herbal fiber biorefinery 技术领域Technical field
本发明涉及麻纤维生产领域。具体为一种草本纤维生物精制自动化生产线全程监控方法。The invention relates to the field of hemp fiber production. Specifically, it is a whole process monitoring method for an automated production line of herbal fiber biorefinery.
背景技术Background technique
草本纤维来自以收获纤维素纤维为主的苎麻、红麻、黄麻、大麻、亚麻、剑麻、蕉麻、菠萝麻、罗布麻、芦苇、芒草、龙须草等草本纤维作物农产品(如经过农机具初加工的苎麻、红麻、黄麻、大麻韧皮,未经初加工的亚麻原茎、芦苇茎杆)以及纤维素含量超过25%的农作物秸秆(如麦秆)或类似废弃物(如蔗渣)。草本纤维伴生着25%以上的非纤维素,必需采用适当方法予以剥离,方可获得天然纤维素纤维广泛用作纺织、造纸、生物质材料、生物质能源等制造业的基础材料。其中,部分组织型非纤维素(如苎麻、红麻、黄麻、大麻的麻骨,剑麻的叶肉)可以通过农机具初加工予以剥离;水溶型非纤维素(蛋白质、各种单糖及淀粉类多糖)可以通过吸水溶胀方式除去;以化学键直接或间接与纤维素相连的键合型非纤维素(包括果胶、半纤维素、木质素等),必需通过十分复杂的化学或生物化学反应过程方可剥离。Herb fiber is derived from ramie, kenaf, jute, hemp, flax, sisal, abaca, pineapple, apocynum, reed, awning, and asparagus. Ramat, kenaf, jute, hemp bast, initially processed flax stems, reed stems, and crop straw (such as straw) or similar waste (such as bagasse) with a cellulose content of more than 25% ). Herb fiber is associated with more than 25% of non-cellulose, which must be stripped by appropriate methods, so that natural cellulose fibers can be widely used as the basic materials for textile, paper, biomass materials, biomass energy and other manufacturing industries. Among them, some tissue-type non-cellulose (such as ramie, kenaf, jute, hemp bone, sisal mesophyll) can be stripped by primary processing of agricultural machinery; water-soluble non-cellulose (protein, various monosaccharides and starch) Polysaccharides can be removed by water swelling; bonded non-cellulosics (including pectin, hemicellulose, lignin, etc.) that are directly or indirectly linked to cellulose by chemical bonds must pass very complex chemical or biochemical reactions. The process can be stripped.
中国农业科学院麻类研究所针对“沤麻”和“化学脱胶/制浆”方法存在的环境污染严重等问题,研究形成了发明专利——一种功能菌株用于工厂化发酵快速提取草本纤维的方法(专利号:ZL201110410078.7)。该发明专利的技术方案在高效菌株选育、复合酶催化机理等方面处同类研究国际领先水平。尽管如此,该发明依然存在工艺装备不匹配、人工操作环节过多导致技术措施不到位或产品质量不稳定等诸多弊端。The Institute of Materia Medica of the Chinese Academy of Agricultural Sciences has developed a patent for the problem of serious environmental pollution caused by the "ramie" and "chemical degumming/pulping" methods. A functional strain is used for industrial fermentation to rapidly extract herbal fiber. Method (Patent No.: ZL201110410078.7). The technical scheme of the invention patent is at the international leading level in the similar research in the aspects of high-efficiency strain breeding and complex enzyme catalytic mechanism. Despite this, the invention still has many drawbacks such as mismatch of process equipment, excessive manual operation, and inadequate technical measures or unstable product quality.
黑龙江天之草汉麻新材料科技有限公司的一种生物精制草本纤维的自动化运转系统及方法(专利申请号:201710398620.9)和一种草本纤维生物精制工艺废液回收与利用方法及设备(专利申请号:201710840524.5)等一系列技术,克服了工厂化发酵快速提取草本纤维的方法存在的“人工操作环节过多导致技术措施不到位或产品质量不稳定”等诸多弊端。但由于缺乏完善的控制设备,导致各设备的运转不同步及所需物资供应不协调的缺点。Heilongjiang Tianzhicao Hema New Material Technology Co., Ltd. A system and method for automatically operating bio-refined herbal fiber (patent application number: 201710398620.9) and a method and equipment for recycling and utilizing waste liquid of herbal fiber bio-refining process (patent application) No.: 201710840524.5) and a series of techniques, overcoming the shortcomings of the method of rapid extraction of herbal fiber by factory fermentation, "there are too many manual operations, resulting in inadequate technical measures or unstable product quality". However, due to the lack of perfect control equipment, the operation of each equipment is not synchronized and the required supply of materials is not coordinated.
发明内容Summary of the invention
本发明解决的技术问题在于克服现有的草本纤维生物精制工艺中各设备的运转不同步及所需物资供应不协调的缺点,提供一种草本纤维生物精制自动化生产线全程监控方法。The technical problem solved by the invention is to overcome the shortcomings of the unsynchronized operation of various equipments in the prior art herbal fiber bioremediation process and the uncoordinated supply of materials, and to provide a whole process monitoring method for the automatic production line of herbal fiber biorefinery.
本发明的草本纤维生物精制自动化生产线全程监控方法,通过控制中心控制预处理设备的物料传输机构、接种设备的物料传输机构、发酵设备的物料传输机构、灭活设备的物料传输机构、水理设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构、开松设备的物料传输机构、包装设备的物料传输机构及相邻的上述设备之间的物料转送机构根据控制中心设定的线速度运行使得预处理、接种、发酵、灭活、水理、渍油、烘干、开松和包装的速度协调一致并实现相邻工序之间的无缝衔接。The whole process monitoring method for the automatic production line of herbal fiber biorefining of the invention, the material conveying mechanism of the pretreatment equipment, the material conveying mechanism of the inoculating equipment, the material conveying mechanism of the fermentation equipment, the material conveying mechanism of the inactivation equipment, and the water treatment equipment are controlled by the control center The material transfer mechanism, the material transport mechanism of the oil-sucking equipment, the material transport mechanism of the drying equipment, the material transport mechanism of the opening equipment, the material transport mechanism of the packaging equipment, and the material transfer mechanism between the adjacent equipments according to the control center The set line speed operation aligns the speeds of pretreatment, inoculation, fermentation, inactivation, water, oil, drying, opening and packaging and achieves a seamless connection between adjacent processes.
作为优选,通过摄像头监控所述预处理设备和/或接种设备和/或发酵设备和/或灭活设备和/或水理设备和/或渍油设备和/或烘干设备和/或开松设备的物料传输状态,当所述控制中心接收到所述摄像头发送的故障信号时发出强制制动指令控制各设备自动停止运行。Preferably, the pretreatment device and/or the inoculation device and/or the fermentation device and/or the inactivation device and/or the water treatment device and/or the oil extraction device and/or the drying device and/or the opening device are monitored by a camera. The material transfer status of the device, when the control center receives the fault signal sent by the camera, issues a forced brake command to control each device to automatically stop running.
作为优选,设置于发酵设备的物料传输机构起始端及其中后段的摄像头还可用于监测发酵产物的工艺成熟标志,当工艺成熟标志早于设定时间出现,控制中心控制发酵设备的物料传输机构、灭活设备的物料传输机构、水理设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构和开松设备的物料传输机构提高塑料传输速度;当工艺成熟标志晚于设定时间出现,控制中心控制发酵设备的物料传输机构、灭活设备的物料传输机构、水理设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构和开松设备的物料传输机构降低物料传输速度;当工艺成熟标志恢复至在设定时间出现,控制中心控制发酵设备的物料传输机构、灭活设备的物料传输机构、水理设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构和开松设备的物料传输机构恢复原来设定的速度。Preferably, the camera disposed at the beginning of the material transport mechanism of the fermentation device and the middle and rear segments thereof can also be used to monitor the process mature mark of the fermentation product. When the process mature mark appears earlier than the set time, the control center controls the material transfer mechanism of the fermentation device. The material transfer mechanism of the inactivation equipment, the material transport mechanism of the water treatment equipment, the material transport mechanism of the oil staining equipment, the material transport mechanism of the drying equipment, and the material transport mechanism of the opening equipment increase the plastic transmission speed; Appearing at the set time, the control center controls the material transport mechanism of the fermentation equipment, the material transport mechanism of the inactivation equipment, the material transport mechanism of the water treatment equipment, the material transport mechanism of the oil staining equipment, the material transport mechanism of the drying equipment, and the opening of the material. The material transfer mechanism of the equipment reduces the material transfer speed; when the process mature mark returns to the set time, the control center controls the material transfer mechanism of the fermentation equipment, the material transfer mechanism of the inactivation equipment, the material transfer mechanism of the water treatment equipment, and the oil stain Material transfer mechanism of equipment, material transfer of drying equipment Material handling equipment agency bodies and opening speed of recovery of the original set.
作为优选,通过控制中心控制接种设备的菌液喷淋装置、发酵设备的蒸汽供应装置、灭活设备的热水供应装置、水理设备的冷水供应装置和渍油设备的喷油装置根据控制中心设定的量供应菌液、蒸汽、热水、冷水和乳化油。Preferably, the control unit controls the bacterial liquid sprinkling device of the inoculation device, the steam supply device of the fermentation device, the hot water supply device of the inactivation device, the cold water supply device of the water treatment device, and the fuel injection device of the oil splashing device according to the control center. The set amount is supplied with bacterial liquid, steam, hot water, cold water and emulsified oil.
作为优选,通过电控温度计监测所述发酵设备和/或灭活设备和/或渍油设备和/或烘干设备和/或开松设备和/或乳化油调配罐和/或热水回收罐和/或温水调配罐的温度,所述电控温度计与所述控制中心通讯连接,当所述控制中心接收到所述电控温度计发来的温度低于设定的温度时发出打开蒸汽流量控制阀 向发酵设备和/或灭活设备和/或渍油设备和/或烘干设备和/或开松设备和/或乳化油调配罐和/或热水回收罐和/或温水调配罐注入蒸汽的指令。Preferably, the fermentation device and/or the inactivation device and/or the oiling device and/or the drying device and/or the opening device and/or the emulsified oil mixing tank and/or the hot water recovery tank are monitored by an electronically controlled thermometer. And/or warming the temperature of the tank, the electronically controlled thermometer is in communication with the control center, and when the control center receives the temperature sent by the electronic control thermometer below a set temperature, the open steam flow control is issued. The valve injects steam into the fermentation equipment and/or the inactivation equipment and/or the oiling equipment and/or drying equipment and/or the opening equipment and/or the emulsified oil mixing tank and/or the hot water recovery tank and/or the warm water mixing tank Instructions.
作为优选,通过电控湿度计监测所述发酵设备和/或烘干设备和/或开松设备内的湿度,所述电控湿度计与所述控制中心通讯连接,当所述控制中心接收到所述电控湿度计发来的湿度超出设定的湿度范围时控制所述发酵设备的除湿装置和/或烘干设备的除湿装置和/或开松设备的除湿装置加速排湿或者减速排湿或者停止排湿从而使发酵设备和/或烘干设备和/或开松设备内的湿度维持在设定的范围。Preferably, the humidity in the fermentation device and/or the drying device and/or the opening device is monitored by an electronically controlled hygrometer, the electronically controlled hygrometer being communicatively coupled to the control center, when the control center receives The dehumidification device of the fermentation device and/or the dehumidification device of the drying device and/or the dehumidification device of the opening device are accelerated to dehumidify or decelerate when the humidity sent by the electronically controlled hygrometer exceeds the set humidity range. Alternatively, the moisture is stopped to maintain the humidity in the fermentation equipment and/or the drying equipment and/or the opening apparatus within a set range.
作为优选,通过电控液位计所述草本纤维生物精制生产线的乳化油回收罐和/或乳化油调配罐和/或乳化油储存罐和/或自来水储存罐和/或清水回收罐和/或热水回收罐和/或热水储存罐和/或冷却水回收罐和/或温水调配罐和/或温水储存罐监测罐液体的液位,所述电控液位计与所述控制中心通讯连接,当所述控制中心接收到所述电控液位计发来的液位低于设定的液位时控制各罐的入流阀和泵打开注入液体至设定液位。Preferably, the emulsified oil recovery tank and/or the emulsified oil blending tank and/or the emulsified oil storage tank and/or the tap water storage tank and/or the clean water recovery tank and/or the tap water storage tank and/or the effluent oil storage tank and/or the effluent oil storage tank and/or the water purification tank of the herb fiber biorefining line are electrically controlled. A hot water recovery tank and/or a hot water storage tank and/or a cooling water recovery tank and/or a warm water tank and/or a warm water storage tank monitor the level of the tank liquid, the electronically controlled level gauge communicating with the control center Connecting, when the control center receives the liquid level sent by the electronically controlled liquid level gauge lower than the set liquid level, controlling the inflow valve of each tank and the pump to open the injection liquid to the set liquid level.
作为优选,通过水质监测仪实时监测所述草本纤维生物精制生产线的水理废水回收处理区的水质和灭活废水回收处理区的水质,所述水质检测仪与所述控制中心通讯连接,当所述控制中心收到水质检测仪发来的水质超出规定指标的信息时发出警报信息。Preferably, the water quality of the water treatment wastewater recovery treatment zone of the herbal fiber bioremediation production line and the water quality of the inactivated wastewater recovery treatment zone are monitored in real time by a water quality monitor, and the water quality detector is connected with the control center. The control center issues an alarm message when it receives information that the water quality detector has exceeded the specified water quality.
作为优选,通过有害气体监测仪监测所述草本纤维生物精制生产线的综合废气排放口的有害物质浓度,所述有害气体监测仪与所述控制中心通讯连接,当所述控制中心收到有害气体监测仪发来的有害物质浓度超出设定指标的信息时发出警报信息。Preferably, the harmful substance concentration of the integrated exhaust gas discharge port of the herb fiber bio-refining production line is monitored by a harmful gas monitor, and the harmful gas monitor is communicably connected with the control center, and when the control center receives the harmful gas monitoring An alarm message is issued when the concentration of harmful substances from the instrument exceeds the information of the set indicator.
作为优选,所述综合废气排放口排放的废气包括开松设备通过抽风机排出的对物料降温所形成的热气和/或发酵设备和/或乳化油液调配罐和/或乳化油液回收罐和/或乳化油液储存罐和/或自来水储存罐和/或清水回收罐和/或热水回收罐和/或热水储存罐和/或冷却水回收罐和/或温水调配罐和/或温水储存罐和/或菌悬液调配罐和/或水理废液回收处理区和/或灭活废液回收处理区和/或废渣回收处理区和/或菌种制备间排放的气体。Preferably, the exhaust gas discharged from the integrated exhaust gas exhaust port comprises a hot gas and/or a fermentation device and/or an emulsified oil liquid blending tank and/or an emulsified oil liquid recovery tank formed by the opening device discharging the material through the exhaust fan and cooling the material. / or emulsified oil storage tanks and / or tap water storage tanks and / or clean water recovery tanks and / or hot water recovery tanks and / or hot water storage tanks and / or cooling water recovery tanks and / or warm water tanks and / or warm water The gas discharged from the storage tank and/or the bacterial suspension mixing tank and/or the water treatment waste recovery treatment zone and/or the inactivated waste recovery treatment zone and/or the waste recovery treatment zone and/or the preparation of the strain.
作为优选,通过控制中心控制颗粒抽提机排出预处理设备处理物料过程中通过机械剥离产生的组织型非纤维素物质。Preferably, the tissue type non-cellulosic material produced by mechanical peeling during the processing of the material by the particle extractor is controlled by the control center.
作为优选,通过控制控中心控制向所述接种设备供应温水的第一流量控制阀和第一液体增压泵,从而控制菌液与温水的比例使两者充分混匀形成菌悬液,通过控制中心控制第二液体增压泵和第二流量控制阀控制所述菌悬液按设定量 输入接种设备的菌液喷淋装置,所述菌液喷淋装置在所述控制中心的控制下将菌悬液喷洒在物料上。Preferably, the first flow control valve and the first liquid booster pump for supplying warm water to the inoculating device are controlled by the control center, thereby controlling the ratio of the bacterial liquid to the warm water to sufficiently mix the two to form a bacterial suspension, and controlling The central control second liquid booster pump and the second flow control valve control the bacterial suspension to be input into the inoculating device of the inoculating device according to the set amount, and the bacterial liquid sprinkling device is under the control of the control center The bacterial suspension is sprayed onto the material.
作为优选,通过控制中心控制向发酵设备的封闭壳体内供应蒸汽的供气流量控制阀、向封闭壳体内供水的供水流量控制阀及与所述供水流量控制阀连接的雾化装置,所述发酵设备还包括位于所述壳体内且分别与所述控制中心通讯连接的温度计和湿度计,所述控制中心根据所述温度计传来的信息控制所述供气流量控制阀,根据所述湿度计传来的信息控制所述供水流量控制阀和雾化装置。Preferably, the control center controls an air supply flow control valve that supplies steam into the closed casing of the fermentation device, a water supply flow control valve that supplies water to the closed casing, and an atomization device that is connected to the water supply flow control valve, the fermentation The device further includes a thermometer and a hygrometer located in the housing and respectively in communication with the control center, the control center controlling the air supply flow control valve according to the information transmitted by the thermometer, according to the hygrometer The incoming information controls the water supply flow control valve and the atomizing device.
作为优选,通过所述控制中心控制向所述灭活设备供应热水的流量控制阀、液体传输泵及喷水装置,所述流量控制阀和液体传输泵在所述控制中心的控制下定量供应热水,所述喷水装置在所述控制中心的控制下向物料喷水,通过水质检测仪检测灭活废液回收处理区经过水处理后的水质,水质检测仪检测与控制中心通讯连接,控制中心收到水质检测仪传来的水质符合要求的信息后控制抽提泵将处理后的水输送至热水储存罐。Preferably, a flow control valve, a liquid transfer pump, and a water spray device that supply hot water to the inactivation device are controlled by the control center, and the flow control valve and the liquid transfer pump are quantitatively supplied under the control of the control center. The hot water is sprayed to the material under the control of the control center, and the water quality of the inactivated waste liquid recovery treatment area is detected by a water quality detector, and the water quality detector detects and communicates with the control center. After receiving the information that the water quality of the water quality detector meets the requirements, the control center controls the extraction pump to deliver the treated water to the hot water storage tank.
作为优选,通过温度计检测停机复产的灭活设备内的温度,所述温度计与所述控制中心通讯连接,所述控制中心根据温度计传来的信息控制向灭活设备内部喷雾以提高温度的喷雾装置,使灭活设备内的温度达到设定的起始温度。Preferably, the temperature in the inactivation device of the shutdown production is detected by a thermometer, and the thermometer is communicatively connected to the control center, and the control center controls the spray to the inside of the inactivation device to increase the temperature according to the information transmitted from the thermometer. The device causes the temperature in the inactivation device to reach a set starting temperature.
作为优选,通过控制中心控制设置向所述水理设备供水的自来水储存罐的流出流量控制阀、液体增压泵和与所述流出流量控制阀连接的喷水装置,所述喷水装置在所述控制中心的控制下向物料喷水;水理废液自流至水理废液回收处理区进行处理,通过水质检测仪检测所述水理废液回收处理区的水质,当所述控制中心收到水质监测仪发来的水质达到设定要求的信息时控制清水回收罐的流入流量控制阀和抽提泵将达到设定要求的水输送至清水回收罐;当热水回收罐内的液位低于控制中心设定的液位时,控制中心控制热水回收罐的流入流量控制阀将达到设定要求的水输送至热水回收罐。Preferably, the outflow flow control valve of the tap water storage tank that supplies water to the water treatment device, the liquid booster pump, and the water spray device connected to the outflow flow control valve are controlled by the control center, and the water spray device is in the Spraying water to the material under the control of the control center; the water treatment waste liquid flows to the water treatment waste liquid recovery treatment area for treatment, and the water quality of the water treatment waste liquid recovery treatment area is detected by the water quality detector, when the control center receives When the water quality from the water quality monitor reaches the set requirement information, the inflow flow control valve and the extraction pump of the clean water recovery tank are controlled to deliver the water that meets the set requirements to the clean water recovery tank; when the liquid level in the hot water recovery tank When the liquid level is lower than the control center, the control center controls the inflow flow control valve of the hot water recovery tank to deliver the water that meets the set requirements to the hot water recovery tank.
作为优选,通过控制中心控制所述渍油设备的乳化油储存罐的第一流量控制阀、流出液体增压泵和与所述第一流量控制阀连接的喷油装置,喷油装置在控制中心的控制下将乳化油喷淋在物料上,通过控制中心控制第一抽提泵经单向控制阀将渍油废液输送至乳化油回收罐,再通过控制中心控制第二抽提泵和第二流量控制阀将乳化液回收罐内的渍油废液输送至乳化油调配罐,通过控制中心控制第三抽气泵和第三流量控制阀控制使乳化油原液与渍油废液按设定比例充分混匀,且混合后的油液被流经所述控制中心控制的蒸汽流量控制阀的蒸 汽加热至设定温度,然后,通过被所述控制中心控制的第四抽提泵和第四流量控制阀输送至乳化油储存罐进行循环利用。Preferably, the first flow control valve of the emulsified oil storage tank of the oil slick device, the effluent liquid boosting pump and the fuel injection device connected to the first flow control valve are controlled by a control center, and the fuel injection device is at the control center The emulsified oil is sprayed on the material under the control, and the first extraction pump is controlled by the control center to transport the oil waste liquid to the emulsified oil recovery tank through the one-way control valve, and then the second extraction pump and the second control pump are controlled by the control center. The second flow control valve transports the oil waste liquid in the emulsion recovery tank to the emulsified oil mixing tank, and controls the third air pump and the third flow control valve to control the emulsified oil liquid and the oil waste liquid according to a set ratio. Fully mixed, and the mixed oil is heated to a set temperature by the steam flowing through the steam flow control valve controlled by the control center, and then passed through the fourth extraction pump and the fourth flow controlled by the control center The control valve is delivered to the emulsified oil storage tank for recycling.
作为优选,通过温度计检测停机复产的渍油设备内的温度,温度计与所述控制中心通讯连接,所述控制中心根据温度计传来的信息控制向渍油设备内部喷雾以提高温度的喷雾装置,使渍油设备内的温度达到设定的起始温度。Preferably, the temperature in the oil-repellent device for shutdown production is detected by a thermometer, and the thermometer is communicatively connected with the control center, and the control center controls the spray device for spraying the interior of the oil-splatter device to increase the temperature according to the information transmitted by the thermometer. The temperature in the oil slick equipment is brought to the set starting temperature.
作为优选,通过控制中心控制向所述烘干设备的热交换器供应蒸汽的流量控制阀以及对热交换器内的蒸汽冷凝水回收的气体疏水阀、泵和单向控制阀,蒸汽冷凝水经过气体疏水阀、泵和单向控制阀回收至乳化油回收罐,通过控制中心控制与所述烘干设备连接的抽风机抽出所述烘干设备内物料所带水分受热蒸发形成的水蒸汽经单向控制阀回收至热水回收罐。Preferably, the flow control valve for supplying steam to the heat exchanger of the drying device and the gas trap, the pump and the one-way control valve for recovering the steam condensed water in the heat exchanger are controlled by the control center, and the steam condensed water passes through The gas trap, the pump and the one-way control valve are recovered to the emulsified oil recovery tank, and the exhaust fan connected to the drying device is controlled by the control center to extract the water vapor formed by the evaporation of the moisture in the material in the drying device. Recover to the hot water recovery tank to the control valve.
作为优选,通过控制中心控制向所述开松设备的乳化油调配罐供应软化水的软化水抽提泵和软化水流量控制阀,乳化油调配罐还接收流经被控制中心控制的抽提泵和流量控制阀的乳化油原液,乳化油原液与软化水按设定比例充分混匀,通过控制中心控制油液流量控制阀、油液液体增压泵和喷油装置将额定数量的乳化油液均匀喷洒到物料上,通过控制中心控制与开松设备内部相通的抽风机排出所述开松设备内物料降温所形成的热气并经单向控制阀排向所述开松设备的外部。Preferably, the softened water extraction pump and the softened water flow control valve for supplying softened water to the emulsified oil blending tank of the opening device are controlled by the control center, and the emulsified oil blending tank also receives the extracting pump flowing through the controlled center. And the emulsified oil stock solution of the flow control valve, the emulsified oil stock solution and the softened water are thoroughly mixed according to the set ratio, and the rated amount of the emulsified oil is controlled by the control center to control the oil flow control valve, the oil liquid booster pump and the fuel injection device. Evenly sprayed onto the material, and the exhaust fan connected to the interior of the opening device is controlled by the control center to discharge the hot air formed by the cooling of the material in the opening device and discharged to the outside of the opening device through the one-way control valve.
作为优选,通过控制中心控制第一流量控制阀使来自菌种制备间且有一定输出压力的冷却水流入冷却水回收罐,在所述冷却水回收罐水满时将所述冷却水回收罐内的水输送至自来水储存罐,在冷却水回收罐与自来水储存罐之间设有单向控制阀以防自来水储存罐的高位水回流至冷却水回收罐或者回流至丧失冷却水输出压力的菌种制备间Preferably, the first flow control valve is controlled by the control center to cause cooling water from the preparation of the strain and having a certain output pressure to flow into the cooling water recovery tank, and the cooling water is recovered in the tank when the cooling water recovery tank is full. The water is sent to the tap water storage tank, and a one-way control valve is arranged between the cooling water recovery tank and the tap water storage tank to prevent the high water of the tap water storage tank from flowing back to the cooling water recovery tank or returning to the strain that loses the cooling water output pressure. Preparation room
本发明的连续化供应对数生长期菌液的生产工艺和设备与现有技术相比,具有以下有益效果:Compared with the prior art, the production process and equipment for continuously supplying the logarithmic growth phase of the present invention have the following beneficial effects:
1、本发明的草本纤维生物精制自动化生产线全程监控方法,通过控制中心控制各设备的物料传输机构及相邻的设备之间的物料转送机构根据控制中心设定的线速度运行使得预处理、接种、发酵、灭活、水理、渍油、烘干、开松和包装的速度一致并实现相邻工序之间的无缝衔接。该方案实现各个设备内及相邻设备间物料的自动话输送,从而使得整个生产线实现物料传输的全自动化控制。1. The whole process monitoring method for the automatic production line of herbal fiber bio-refining of the invention, the material transfer mechanism for controlling each device and the material transfer mechanism between adjacent devices are controlled by the control center according to the line speed set by the control center to make pre-treatment and inoculation The speed of fermentation, inactivation, water treatment, oil staining, drying, opening and packaging is consistent and the seamless connection between adjacent processes is achieved. The solution realizes automatic transmission of materials in and between adjacent devices, thereby enabling full automation control of material transmission throughout the production line.
2、通过摄像头与控制中心的联动建立了对整个生产线物料输送故障的自动监测和应对机制,大大节省了人力,其自动强制制动可及时制止某个设备的故障给其他设备带来损坏。2. Through the linkage of the camera and the control center, an automatic monitoring and coping mechanism for the material delivery failure of the entire production line is established, which greatly saves manpower, and its automatic forced braking can timely prevent the failure of one device from causing damage to other devices.
3、设置于发酵设备的物料传输机构起始端及其中后段的摄像头还可用于监测发酵产物的工艺成熟标志,通过该摄像头与控制中心的联动可以根据物料发酵的速度来调整发酵设备及下游的各设备的物料传输机构的传输速度。3. The camera at the beginning of the material transport mechanism and the middle and rear sections of the fermentation equipment can also be used to monitor the process maturity mark of the fermentation product. The linkage between the camera and the control center can adjust the fermentation equipment and the downstream according to the speed of material fermentation. The transfer speed of the material transfer mechanism of each device.
4、通过控制中心控制各设备的蒸汽、水和油液供应装置根据控制中心设定的量供应菌液、蒸汽、热水、冷水和乳化油,从而实现整个生产线蒸汽和液体的全自动化供应。4. The steam, water and oil supply devices of each device are controlled by the control center to supply the liquid, steam, hot water, cold water and emulsified oil according to the amount set by the control center, thereby realizing the fully automated supply of steam and liquid throughout the production line.
5、通过电控温度计监测各设备的温度,当所述控制中心接收到所述电控温度计发来的温度低于设定的温度时发出打开蒸汽流量控制阀向相应的设备注入蒸汽的指令,从而实现整个生产线各个设备的温度的全自动化控制。5. The temperature of each device is monitored by an electronically controlled thermometer, and when the control center receives the temperature sent by the electronically controlled thermometer below a set temperature, an instruction is issued to open the steam flow control valve to inject steam into the corresponding device. This enables fully automated control of the temperature of the individual equipment throughout the production line.
6、通过电控液位计监测各罐液体的液位,当所述控制中心接收到所述电控液位计发来的液位低于设定的液位时控制各罐的入流阀或泵打开注入液体至设定液位,实现对整个生产线所有容器的液位的全自动化控制。6. Monitoring the liquid level of each tank liquid by an electronically controlled liquid level meter, and controlling the inflow valve of each tank when the control center receives the liquid level sent by the electronically controlled liquid level gauge below a set liquid level or The pump opens the injected liquid to the set level, enabling fully automated control of the liquid level of all containers throughout the line.
7、通过水质监测仪实时监测所述草本纤维生物精制生产线的各区域的水质,当水质符合设定的指标时,水可进行回收利用,当所述控制中心收到水质检测仪发来的水质超出设定指标的信息时发出警报信息。7. Real-time monitoring of the water quality of each area of the herbal fiber biorefinery production line by a water quality monitor. When the water quality meets the set index, the water can be recycled, and when the control center receives the water quality from the water quality detector An alarm message is issued when the information of the set indicator is exceeded.
8、通过气体监测仪所述草本纤维生物精制生产线的废气排放口设有监测废气内的有害物质,当气体符合设定的指标时,可排放至大气中,当所述控制中心收到气体监测仪发来的有害物质超出设定的指标的信息时发出警报信息。8. The exhaust gas discharge port of the herb fiber bio-refining production line of the gas monitor is provided with monitoring harmful substances in the exhaust gas, and when the gas meets the set index, it can be discharged to the atmosphere, and when the control center receives the gas monitoring An alarm message is issued when the harmful substance sent by the instrument exceeds the information of the set indicator.
9、另外,通过控制中心监测各个设备和区域,从而自动化控制蒸汽、水和油液在各个设备和区域内及跨区域的循环利用。9. In addition, various equipment and areas are monitored through the control center to automatically control the recycling of steam, water and oil within and across the various equipment and areas.
附图说明DRAWINGS
图1为本发明第一实施例的草本纤维生物精制自动化生产线全程监控方法的原理示意图。1 is a schematic view showing the principle of the whole process monitoring method for the automatic production line of herbal fiber bio-refining according to the first embodiment of the present invention.
附图标记Reference numeral
G1第二乳化油调配罐,G2乳化油回收罐,G3第一乳化油调配罐,G4乳化油储存罐,G5自来水储存罐,G6清水回收罐,G7热水回收罐,G8热水储存罐,G9冷却水回收罐,G10温水调配罐,G11温水储存罐,G12菌悬液调配罐;G1 second emulsified oil blending tank, G2 emulsified oil recovery tank, G3 first emulsified oil blending tank, G4 emulsified oil storage tank, G5 tap water storage tank, G6 clean water recovery tank, G7 hot water recovery tank, G8 hot water storage tank, G9 cooling water recovery tank, G10 warm water mixing tank, G11 warm water storage tank, G12 bacteria suspension tank;
Y1第一乳化油原液,Y2第二乳化油原液;Y1 first emulsified oil stock solution, Y2 second emulsified oil stock solution;
J菌种制备间;J strain preparation room;
K控制中心;K control center;
S1预处理设备,S2接种设备,S3发酵设备,S4灭活设备,S5水理设备,S6渍油设备,S7烘干设备,S8开松设备,S9包装设备;S1 pretreatment equipment, S2 inoculation equipment, S3 fermentation equipment, S4 inactivation equipment, S5 water treatment equipment, S6 oil storage equipment, S7 drying equipment, S8 opening equipment, S9 packaging equipment;
Q1灭活废液回收处理区,Q2水理废液回收处理区,Q3废渣回收处理区。Q1 inactivated waste liquid recovery and treatment area, Q2 water treatment waste liquid recovery and treatment area, Q3 waste residue recovery and treatment area.
图中符号Symbol in the figure
Figure PCTCN2018086427-appb-000001
物流方向,
Figure PCTCN2018086427-appb-000002
双向控制线,
Figure PCTCN2018086427-appb-000003
双向控制线,
Figure PCTCN2018086427-appb-000004
单向控制阀,
Figure PCTCN2018086427-appb-000005
气体疏水阀,
Figure PCTCN2018086427-appb-000006
流量控制阀,
Figure PCTCN2018086427-appb-000007
抽提泵或抽提机,
Figure PCTCN2018086427-appb-000008
液体增加泵,
Figure PCTCN2018086427-appb-000009
在线检测器(电控温度计、电控湿度计或电控液位计),
Figure PCTCN2018086427-appb-000010
人工制动按钮。
Figure PCTCN2018086427-appb-000001
Logistics direction,
Figure PCTCN2018086427-appb-000002
Two-way control line,
Figure PCTCN2018086427-appb-000003
Two-way control line,
Figure PCTCN2018086427-appb-000004
One-way control valve,
Figure PCTCN2018086427-appb-000005
Gas trap,
Figure PCTCN2018086427-appb-000006
Flow control valve,
Figure PCTCN2018086427-appb-000007
Extraction pump or extractor,
Figure PCTCN2018086427-appb-000008
Liquid increases the pump,
Figure PCTCN2018086427-appb-000009
Online detector (electrically controlled thermometer, electronically controlled hygrometer or electronically controlled level gauge),
Figure PCTCN2018086427-appb-000010
Manual brake button.
具体实施方式Detailed ways
本发明的草本纤维生物精制自动化生产线全程监控方法,其控制原理如图1所示,通过控制中心K控制预处理设备S1的物料传输机构、接种设备S2的物料传输机构、发酵设备S3的物料传输机构、灭活设备S4的物料传输机构、水理设备S5的物料传输机构、渍油设备S6的物料传输机构、烘干设备S7的物料传输机构、开松设备S8的物料传输机构、包装设备S9的物料传输机构及相邻的上述设备之间的物料转送机构根据控制中心K设定的线速度运行使得预处理、接种、发酵、灭活、水理、渍油、烘干、开松和包装的速度协调一致并实现相邻工序之间的无缝衔接。该方案实现各个设备内及相邻设备间物料的自动化输送,从而使得整个生产线实现物料传输的全自动化控制。The whole process monitoring method for the automatic production line of herbal fiber bio-refining of the invention has the control principle shown in Fig. 1. The material conveying mechanism of the pretreatment equipment S1, the material conveying mechanism of the inoculating equipment S2, and the material conveying of the fermentation equipment S3 are controlled by the control center K. Mechanism, material conveying mechanism of inactivation equipment S4, material conveying mechanism of water treatment equipment S5, material conveying mechanism of oiling equipment S6, material conveying mechanism of drying equipment S7, material conveying mechanism of opening equipment S8, packaging equipment S9 The material transfer mechanism between the material transfer mechanism and the adjacent equipment is operated according to the line speed set by the control center K to enable pretreatment, inoculation, fermentation, inactivation, water treatment, oil staining, drying, opening and packaging. The speed is coordinated and seamlessly connected between adjacent processes. The solution realizes the automatic transportation of materials in and between adjacent devices, so that the entire production line realizes full automatic control of material transfer.
更具体的方式可以是在各物料传输机构和物料转送机构设置速度传感器,当某个物料传输机构和物料转送机构的传输速度超出控制中心K设定的速度时,控制中心K调节物料传输机构或者物料转送机构的驱动装置,如电机,直至速度传感器传来的数据符合设定的范围。或者可采用另外的方案,例如,根据设定的线速度计算好各物料传输机构和物料转送机构的驱动装置的运行速度,如电机的转速,控制中心K控制电机按照计算好的速度控制各个物料传输机构和物料转送机构的驱动装置的运行速度,从而使各物料传输机构和物料转送机构获得协调一致的线速度。More specifically, the speed sensor may be disposed in each material conveying mechanism and the material transfer mechanism. When the conveying speed of a material conveying mechanism and the material transferring mechanism exceeds the speed set by the control center K, the control center K adjusts the material conveying mechanism or The drive of the material transfer mechanism, such as the motor, until the data from the speed sensor meets the set range. Alternatively, another solution may be adopted, for example, calculating the running speed of the driving device of each material conveying mechanism and the material transfer mechanism according to the set line speed, such as the rotation speed of the motor, and the control center K controls the motor to control each material according to the calculated speed. The operating speed of the drive mechanism of the transport mechanism and the material transfer mechanism, so that the material transfer mechanism and the material transfer mechanism obtain a coordinated linear velocity.
通过摄像头监控所述预处理设备S1和/或接种设备S2和/或发酵设备S3和/或灭活设备S4和/或水理设备S5和/或渍油设备S6和/或烘干设备S7和/或开松设备S8的物料传输状态,当所述所述控制中心K接收到所述摄像头发送的故障信号时发出强制制动指令控制各设备自动停止运行。通过摄像头与控制中心K 的联动建立了对整个生产线物料输送故障的自动监测和应对机制,大大节省了人力,其自动强制制动可及时制止某个设备的故障给其他设备带来损坏。Monitoring the pretreatment device S1 and/or the inoculation device S2 and/or the fermentation device S3 and/or the inactivation device S4 and/or the water treatment device S5 and/or the oil application device S6 and/or the drying device S7 by means of a camera / or open the material transfer state of the device S8, when the control center K receives the fault signal sent by the camera, a forced brake command is issued to control each device to automatically stop running. Through the linkage of the camera and the control center K, an automatic monitoring and coping mechanism for the material delivery failure of the entire production line is established, which greatly saves manpower, and the automatic forced braking can timely prevent the failure of one device from causing damage to other devices.
设置于发酵设备S3的物料传输机构起始端及其中后段的摄像头还可用于监测发酵产物的工艺成熟标志,当工艺成熟标志早于设定时间出现,控制中心控制发酵设备S3的物料传输机构、灭活设备S4的物料传输机构、水理设备S5的物料传输机构、渍油设备S6的物料传输机构、烘干设备S7的物料传输机构和开松设备S8的物料传输机构提高物料传输速度;当工艺成熟标志晚于设定时间出现,控制中心控制发酵设备S3的物料传输机构、灭活设备S4的物料传输机构、水理设备S5的物料传输机构、渍油设备S6的物料传输机构、烘干设备S7的物料传输机构和开松设备S8的物料传输机构降低物料传输速度;当工艺成熟标志恢复至在设定时间出现,控制中心控制发酵设备S3的物料传输机构、灭活设备S4的物料传输机构、水理设备S5的物料传输机构、渍油设备S6的物料传输机构、烘干设备S7的物料传输机构和开松设备S8的物料传输机构恢复原来设定的速度。通过上述方案,控制中心可以根据物料发酵的速度来调整发酵设备及下游的各设备的物料传输机构的传输速度。The camera at the beginning of the material transport mechanism and the middle and rear segments of the fermentation device S3 can also be used to monitor the process maturity mark of the fermentation product. When the process mature mark appears earlier than the set time, the control center controls the material transfer mechanism of the fermentation device S3, The material conveying mechanism of the inactivation device S4, the material conveying mechanism of the water treatment device S5, the material conveying mechanism of the oiling device S6, the material conveying mechanism of the drying device S7, and the material conveying mechanism of the opening device S8 increase the material conveying speed; The process mature sign appears later than the set time. The control center controls the material transfer mechanism of the fermentation equipment S3, the material transfer mechanism of the inactivation equipment S4, the material transfer mechanism of the water treatment equipment S5, the material transport mechanism of the oil storage equipment S6, and the drying. The material conveying mechanism of the device S7 and the material conveying mechanism of the opening device S8 reduce the material conveying speed; when the process maturity flag is restored to occur at the set time, the control center controls the material conveying mechanism of the fermentation device S3 and the material transmission of the inactivation device S4. Material conveying mechanism of mechanism, water treatment equipment S5, material conveying mechanism of oil staining equipment S6, drying The material conveying mechanism of the device S7 and the material conveying mechanism of the opening device S8 restore the originally set speed. Through the above scheme, the control center can adjust the transmission speed of the material conveying mechanism of the fermentation equipment and the downstream equipment according to the speed of material fermentation.
通过控制中心K控制接种设备S2的菌液喷淋装置、发酵设备S3的蒸汽供应装置、灭活设备S4的热水供应装置、水理设备S5的冷水供应装置和渍油设备S6的喷油装置根据控制中心K设定的量供应菌液、蒸汽、热水、冷水和乳化油,从而实现整个生产线蒸汽和液体的全自动化供应。Controlling the bacterial spray device of the inoculating device S2, the steam supply device of the fermentation device S3, the hot water supply device of the inactivation device S4, the cold water supply device of the water treatment device S5, and the fuel injection device of the oil splashing device S6 by the control center K The bacterial liquid, steam, hot water, cold water and emulsified oil are supplied according to the amount set by the control center K, thereby achieving a fully automated supply of steam and liquid throughout the production line.
通过电控温度计监测所述发酵设备S3和/或灭活设备S4和/或渍油设备S6和/或烘干设备S7和/或开松设备S8和/或乳化油调配罐和/或热水回收罐G7和/或温水调配罐G10的温度,所述电控温度计与所述控制中心K通讯连接,当所述控制中心K接收到所述电控温度计发来的温度低于设定的温度时发出打开蒸汽流量控制阀向发酵设备S3和/或灭活设备S4和/或渍油设备S6和/或烘干设备S7和/或开松设备S8和/或乳化油调配罐和/或热水回收罐G7和/或温水调配罐G10注入蒸汽的指令。通过电控温度计监测各设备的温度,当所述控制中心K接收到所述电控温度计发来的温度低于设定的温度时发出打开蒸汽流量控制阀向相应的设备注入蒸汽的指令,从而实现整个生产线各个设备的温度的全自动化控制。Monitoring the fermentation device S3 and/or the inactivation device S4 and/or the oiling device S6 and/or the drying device S7 and/or the opening device S8 and/or the emulsified oil mixing tank and/or hot water by means of an electronically controlled thermometer The temperature of the recovery tank G7 and/or the warm water mixing tank G10, the electronically controlled thermometer is in communication connection with the control center K, when the control center K receives the temperature sent by the electronic control thermometer is lower than the set temperature When the steam flow control valve is opened to the fermentation device S3 and/or the inactivation device S4 and/or the oiling device S6 and/or the drying device S7 and/or the opening device S8 and/or the emulsified oil mixing tank and/or heat The water recovery tank G7 and/or the warm water mixing tank G10 is instructed to inject steam. Monitoring the temperature of each device by an electronically controlled thermometer, and when the control center K receives the temperature sent by the electronically controlled thermometer below a set temperature, issuing an instruction to open the steam flow control valve to inject steam into the corresponding device, thereby Fully automated control of the temperature of the individual equipment throughout the production line.
通过电控湿度计监测所述发酵设备S3和/或烘干设备S7和/或开松设备S8内的湿度,所述电控湿度计与所述控制中心K通讯连接,当所述控制中心K接收到所述电控湿度计发来的湿度超出设定的湿度范围时控制所述发酵设备S3的除湿装置和/或烘干设备S7的除湿装置和/或开松设备S8的除湿装置加速排湿 或者减速排湿或者停止排湿从而使发酵设备S3和/或烘干设备S7和/或开松设备S8内的湿度维持在设定的范围。通过电控湿度计和控制中心K的控制实现整个生产线各个设备的湿度的全自动化控制。The humidity in the fermentation device S3 and/or the drying device S7 and/or the opening device S8 is monitored by an electronically controlled hygrometer, the electronically controlled hygrometer being communicatively coupled to the control center K, when the control center K Receiving the dehumidification device of the fermentation device S3 and/or the dehumidification device of the drying device S7 and/or the dehumidification device of the opening device S8 when receiving the humidity sent from the electronically controlled hygrometer exceeds the set humidity range The wet or decelerated moisture is drained or the moisture is stopped to maintain the humidity in the fermentation device S3 and/or the drying device S7 and/or the opening device S8 within a set range. Fully automated control of the humidity of the individual equipment throughout the production line is achieved through the control of the electronically controlled hygrometer and the control center K.
通过电控液位计所述草本纤维生物精制生产线的乳化油回收罐和/或乳化油调配罐和/或乳化油储存罐和/或自来水储存罐和/或清水回收罐和/或热水回收罐和/或热水储存罐和/或冷却水回收罐和/或温水调配罐和/或温水储存罐监测罐液体的液位,所述电控液位计与所述控制中心K通讯连接,当所述控制中心K接收到所述电控液位计发来的液位低于设定的液位时控制各罐的入流阀和泵打开注入液体至设定液位。通过电控湿度计和控制中心K的控制实现整个生产线各个设备的液位的全自动化控制。Emulsified oil recovery tank and/or emulsified oil blending tank and/or emulsified oil storage tank and/or tap water storage tank and/or clean water recovery tank and/or hot water recovery of the herbal fiber biorefinery production line by electronically controlled liquid level meter a tank and/or a hot water storage tank and/or a cooling water recovery tank and/or a warm water tank and/or a warm water storage tank monitor the liquid level of the tank liquid, the electronically controlled level gauge being communicatively coupled to the control center K, When the control center K receives the liquid level sent by the electronically controlled liquid level gauge lower than the set liquid level, the inflow valve of each tank and the pump open the injection liquid to the set liquid level. Through the control of the electronically controlled hygrometer and the control center K, the fully automatic control of the liquid level of each device in the entire production line is realized.
通过水质监测仪实时监测所述草本纤维生物精制生产线的水理废水回收处理区的水质和灭活废水回收处理区的水质,所述水质检测仪与所述控制中心K通讯连接,当所述控制中心K收到水质检测仪发来的水质符合规定指标的信息时,水可进行循环利用或者排放到自然水域中,当所述控制中心K收到水质检测仪发来的水质超出规定指标的信息时发出警报信息。通过电控湿度计和控制中心K的控制实现整个生产线各个设备的液位的全自动化控制。The water quality of the water treatment wastewater recovery treatment zone of the herbal fiber bioremediation production line and the water quality of the inactivated wastewater recovery treatment zone are monitored in real time by a water quality monitor, and the water quality detector is connected to the control center K for communication. When the center K receives the information that the water quality detector sends the water quality in accordance with the specified indicators, the water can be recycled or discharged into the natural waters. When the control center K receives the water quality from the water quality detector, the water quality exceeds the specified index. An alert message is issued. Through the control of the electronically controlled hygrometer and the control center K, the fully automatic control of the liquid level of each device in the entire production line is realized.
通过有害气体监测仪监测所述草本纤维生物精制生产线的综合废气排放口的有害物质浓度,所述有害气体监测仪与所述控制中心K通讯连接,当气体符合设定的指标时,可排放至大气中,当所述控制中心K收到有害气体监测仪发来的有害物质浓度超出设定的指标的信息时发出警报信息。Monitoring the harmful substance concentration of the integrated exhaust gas discharge port of the herb fiber bio-refining production line by a harmful gas monitor, and the harmful gas monitor is connected with the control center K, and when the gas meets the set index, it can be discharged to In the atmosphere, when the control center K receives the information that the concentration of harmful substances from the harmful gas monitor exceeds the set index, an alarm message is issued.
所述综合废气排放口排放的废气包括开松设备S8通过抽风机排出的对物料降温所形成的热气和/或发酵设备S3和/或乳化油调配罐和/或乳化油液回收罐和/或乳化油液储存罐和/或自来水储存罐G5和/或清水回收罐G6和/或热水回收罐G7和/或热水储存罐G8和/或冷却水回收罐G9和/或温水调配罐G10和/或温水储存罐G11和/或菌悬液调配罐G12和/或水理废液回收处理区和/或灭活废液回收处理区Q1和/或废渣回收处理区和/或菌种制备间J排放的气体。The exhaust gas discharged from the integrated exhaust gas discharge port comprises a hot gas and/or a fermentation device S3 and/or an emulsified oil blending tank and/or an emulsified oil recovery tank formed by the opening device S8 through the exhaust fan to cool the material and/or Emulsified oil storage tank and/or tap water storage tank G5 and/or clean water recovery tank G6 and/or hot water recovery tank G7 and/or hot water storage tank G8 and/or cooling water recovery tank G9 and/or warm water mixing tank G10 And/or warm water storage tank G11 and/or bacterial suspension mixing tank G12 and/or water treatment waste recovery treatment area and/or inactivated waste liquid recovery treatment area Q1 and/or waste residue recovery treatment area and/or strain preparation The gas emitted by J.
以下是本发明的草本纤维生物精制自动化生产线全程监控方法对各个设备内部的控制:The following is the internal monitoring method of the herbal fiber biorefining automatic production line of the present invention for each device:
在本发明中,还可通过控制中心K控制颗粒抽提机排出预处理设备S1处理物料过程中通过机械剥离产生的组织型非纤维素物质。以防止过多组织型非纤维素物质堆积导致预处理机组不能正常运转或者进入下一道工序影响终端产品质量。In the present invention, the tissue type non-cellulosic material produced by mechanical peeling during the processing of the material by the particle extractor discharge pretreatment apparatus S1 can also be controlled by the control center K. In order to prevent the accumulation of excessively organized non-cellulosic materials, the pretreatment unit cannot operate normally or enter the next process to affect the quality of the end product.
通过控制中心K控制向所述接种设备S2供应温水的第一流量控制阀和第一液体增压泵,从而控制菌液与温水的比例使两者充分混匀形成菌悬液,通过控制中心K控制第二液体增压泵和第二流量控制阀控制所述菌悬液按设定量输入接种设备S2的菌液喷淋装置,所述菌液喷淋装置在所述控制中心K的控制下将菌悬液喷洒在物料上。通过本方案,实现了菌悬液按照设定的比例自动配置和菌液喷淋装置的定量自动喷洒,从而实现了更精确的菌悬液喷洒控制。The first flow control valve and the first liquid booster pump for supplying warm water to the inoculating device S2 are controlled by the control center K, thereby controlling the ratio of the bacterial liquid to the warm water to sufficiently mix the two to form a bacterial suspension, and passing through the control center K Controlling the second liquid boosting pump and the second flow control valve to control the bacterial suspension to be input to the bacterial liquid spraying device of the inoculating device S2 according to the set amount, and the bacterial liquid spraying device is under the control of the control center K Spray the bacterial suspension onto the material. Through the scheme, the automatic suspension of the bacterial suspension according to the set ratio and the quantitative automatic spraying of the bacterial liquid spraying device are realized, thereby realizing more precise control of the suspension of the suspension of the bacteria.
通过控制中心K控制向发酵设备S3的封闭壳体内供应蒸汽的供气流量控制阀、向封闭壳体内供水的供水流量控制阀及与所述供水流量控制阀连接的雾化装置,所述发酵设备S3还包括位于所述壳体内且分别与所述控制中心K通讯连接的温度计和湿度计,所述控制中心K根据所述温度计传来的信息控制所述供气流量控制阀,根据所述湿度计传来的信息控制所述供水流量控制阀和雾化装置。通过本方案,实现了发酵设备S3内温度和湿度的自动控制。An air supply flow control valve for supplying steam into the closed casing of the fermentation device S3, a water supply flow control valve for supplying water to the closed casing, and an atomizing device connected to the water supply flow control valve by the control center K, the fermentation device S3 further includes a thermometer and a hygrometer located in the housing and respectively communicating with the control center K, the control center K controlling the air supply flow control valve according to the information transmitted by the thermometer, according to the humidity The information transmitted is controlled to control the water supply flow control valve and the atomizing device. Through this scheme, automatic control of temperature and humidity in the fermentation apparatus S3 is achieved.
设置于发酵设备S3的物料传输机构起始端及其中后段的摄像头还可用于监测发酵产物的工艺成熟标志,当工艺成熟标志早于设定时间出现,控制中心控制发酵设备S3的物料传输机构、灭活设备S4的物料传输机构、水理设备S5的物料传输机构、渍油设备S6的物料传输机构、烘干设备S7的物料传输机构和开松设备S8的物料传输机构提高物料传输速度。当工艺成熟标志晚于设定时间出现,控制中心控制发酵设备S3的物料传输机构、灭活设备S4的物料传输机构、水理设备S5的物料传输机构、渍油设备S6的物料传输机构、烘干设备S7的物料传输机构和开松设备S8的物料传输机构降低物料传输速度。当工艺成熟标志恢复至在设定时间出现,控制中心控制发酵设备S3的物料传输机构、灭活设备S4的物料传输机构、水理设备S5的物料传输机构、渍油设备S6的物料传输机构、烘干设备S7的物料传输机构和开松设备S8的物料传输机构恢复原来设定的速度。The camera at the beginning of the material transport mechanism and the middle and rear segments of the fermentation device S3 can also be used to monitor the process maturity mark of the fermentation product. When the process mature mark appears earlier than the set time, the control center controls the material transfer mechanism of the fermentation device S3, The material conveying mechanism of the inactivation device S4, the material conveying mechanism of the water treatment device S5, the material conveying mechanism of the oiling device S6, the material conveying mechanism of the drying device S7, and the material conveying mechanism of the opening device S8 increase the material conveying speed. When the process maturity sign appears later than the set time, the control center controls the material transport mechanism of the fermentation equipment S3, the material transport mechanism of the inactivation equipment S4, the material transport mechanism of the water treatment equipment S5, the material transport mechanism of the oil staining equipment S6, and the drying The material transfer mechanism of the dry device S7 and the material transfer mechanism of the open device S8 reduce the material transfer speed. When the process maturity flag is restored to occur at the set time, the control center controls the material transfer mechanism of the fermentation device S3, the material transfer mechanism of the inactivation device S4, the material transfer mechanism of the water treatment device S5, the material transfer mechanism of the oil staining device S6, The material conveying mechanism of the drying device S7 and the material conveying mechanism of the opening device S8 restore the originally set speed.
通过所述控制中心K控制向所述灭活设备S4供应热水的流量控制阀、液体传输泵及喷水装置,所述流量控制阀和液体传输泵在所述控制中心K的控制下定量供应热水,所述喷水装置在所述控制中心K的控制下向物料喷水,通过水质检测仪检测灭活废液回收处理区Q1经过水处理后的水质,水质检测仪与控制中心K通讯连接,控制中心K收到水质检测仪传来的水质符合要求的信息后控制抽提泵将处理后的水输送至热水储存罐G8。通过本方案,实现了热水供应、喷水和回收利用的自动化控制,使热水循环的每个环节协调地衔接在一起。A flow control valve, a liquid transfer pump, and a water spray device that supply hot water to the inactivation device S4 are controlled by the control center K, and the flow control valve and the liquid transfer pump are quantitatively supplied under the control of the control center K The water spray device sprays water onto the material under the control of the control center K, and detects the water quality of the inactivated waste liquid recovery treatment area Q1 after the water treatment by the water quality detector, and the water quality detector communicates with the control center K. After the connection, the control center K receives the information that the water quality of the water quality detector meets the requirements, and then controls the extraction pump to deliver the treated water to the hot water storage tank G8. Through this scheme, automatic control of hot water supply, water spray and recycling is realized, and each link of the hot water circulation is harmoniously connected together.
通过温度计检测停机复产的灭活设备S4内的温度,所述温度计与所述控制中心K通讯连接,所述控制中心K根据温度计传来的信息控制向灭活设备S4内部喷雾以提高温度的喷雾装置,使灭活设备S4内的温度达到设定的起始温度。The temperature in the inactivation device S4 of the shutdown production is detected by a thermometer, and the thermometer is communicatively connected to the control center K, and the control center K controls the internal spray to the inactivation device S4 to increase the temperature according to the information transmitted from the thermometer. The spray device causes the temperature in the inactivation device S4 to reach a set starting temperature.
通过控制中心K控制设置向所述水理设备S5供水的自来水储存罐G5的流出流量控制阀、液体增压泵和与所述流出流量控制阀连接的喷水装置,所述喷水装置在所述控制中心K的控制下向物料喷水。水理废液自流至水理废液回收处理区Q2进行处理,通过水质检测仪检测所述水理废液回收处理区Q2的水质,当所述控制中心K收到水质监测仪发来的水质达到设定要求的信息时控制清水回收罐G6的流入流量控制阀和抽提泵将达到设定要求的水输送至清水回收罐G6。当热水回收罐G7内的液位低于控制中心设定的液位时,控制中心K控制热水回收罐G7的流入流量控制阀将达到设定要求的水输送至热水回收罐G7。通过本方案,实现了水理设备S5供水、喷水、水质监测和回收利用的自动化控制。An outflow flow control valve of the tap water storage tank G5 that supplies water to the water treatment device S5, a liquid booster pump, and a water spray device connected to the outflow flow control valve are controlled by the control center K, and the water spray device is in the Water is sprayed onto the material under the control of the control center K. The water treatment waste liquid flows to the water treatment waste liquid recovery treatment area Q2 for treatment, and the water quality of the water treatment waste liquid recovery treatment area Q2 is detected by the water quality detector, and when the control center K receives the water quality from the water quality monitor When the information of the setting request is reached, the inflow flow control valve and the extraction pump of the clean water recovery tank G6 are controlled to deliver the water that has reached the set requirement to the clean water recovery tank G6. When the liquid level in the hot water recovery tank G7 is lower than the liquid level set by the control center, the control center K controls the inflow flow control valve of the hot water recovery tank G7 to deliver the water that has reached the set requirement to the hot water recovery tank G7. Through this program, the automatic control of water supply, water spray, water quality monitoring and recycling of water treatment equipment S5 is realized.
通过控制中心K控制所述渍油设备S6的乳化油储存罐G4的第一流量控制阀、流出液体增压泵和与所述第一流量控制阀连接的喷油装置,喷油装置在控制中心K的控制下将乳化油喷淋在物料上,通过控制中心K控制第一抽提泵经单向控制阀将渍油废液输送至乳化油回收罐G2,再通过控制中心K控制第二抽提泵和第二流量控制阀将乳化液回收罐内的渍油废液输送至第一乳化油调配罐G3,通过控制中心K控制第三抽提泵和第三流量控制阀控制使第一乳化油原液Y1与渍油废液按设定比例充分混匀,且混合后的油液被流经所述控制中心K控制的蒸汽流量控制阀的蒸汽加热至设定温度,然后,通过被所述控制中心K控制的第四抽提泵和第四流量控制阀输送至乳化油储存罐G4进行循环利用。通过本方案,实现了渍油设备S6设备供油、喷油、加热和回收利用的自动化控制。Controlling the first flow control valve of the emulsified oil storage tank G4 of the oil slick device S6, the effluent liquid boosting pump and the fuel injection device connected to the first flow control valve through the control center K, the fuel injection device is in the control center Under the control of K, the emulsified oil is sprayed on the material, and the first extraction pump is controlled by the control center K to transport the oil waste liquid to the emulsified oil recovery tank G2 through the one-way control valve, and then the second pump is controlled by the control center K. The pump and the second flow control valve transport the oil waste liquid in the emulsion recovery tank to the first emulsified oil mixing tank G3, and control the third priming pump and the third flow control valve to control the first emulsification through the control center K. The oil stock solution Y1 and the oil-repellent waste liquid are thoroughly mixed according to a set ratio, and the mixed oil is heated to a set temperature by the steam flowing through the steam flow control valve controlled by the control center K, and then, The fourth extraction pump and the fourth flow control valve controlled by the control center K are sent to the emulsified oil storage tank G4 for recycling. Through this scheme, the automatic control of oil supply, fuel injection, heating and recycling of S6 equipment of oil-staining equipment is realized.
通过温度计检测停机复产的渍油设备S6内的温度,温度计与所述控制中心K通讯连接,所述控制中心K根据温度计传来的信息控制向渍油设备S6内部喷雾以提高温度的喷雾装置,使渍油设备S6内的温度达到设定的起始温度。The temperature in the oil repellent equipment S6 of the shutdown production is detected by a thermometer, and the thermometer is communicatively connected with the control center K, and the control center K controls the spray device for spraying the interior of the oil slicking device S6 to increase the temperature according to the information transmitted from the thermometer. So that the temperature in the oil slicker S6 reaches the set starting temperature.
通过控制中心K控制向所述烘干设备S7的热交换器供应蒸汽的流量控制阀以及对热交换器内的蒸汽冷凝水回收的气体疏水阀、泵和单向控制阀,蒸汽冷凝水经过气体疏水阀、泵和单向控制阀回收至乳化油回收罐G2,通过控制中心K控制与所述烘干设备S7连接的抽风机抽出所述烘干设备S7内物料所带水分受热蒸发形成的水蒸汽经单向控制阀回收至热水回收罐G7。通过本方案实现了烘干设备S7内蒸汽供应和回收的自动化控制。A flow control valve for supplying steam to the heat exchanger of the drying device S7 and a gas trap, a pump and a one-way control valve for recovering steam condensed water in the heat exchanger are controlled by the control center K, and the steam condensed water passes through the gas The trap, the pump and the one-way control valve are recovered to the emulsified oil recovery tank G2, and the air blower connected to the drying device S7 is controlled by the control center K to extract the water formed by the evaporation of the water in the drying device S7. The steam is recovered to the hot water recovery tank G7 via a one-way control valve. Through this scheme, the automatic control of steam supply and recovery in the drying equipment S7 is realized.
通过控制中心K控制向所述开松设备S8的第二乳化油调配罐G1供应软化水的的软化水抽提泵和软化水流量控制阀,第二乳化油调配罐G1还接收置于高 位并流经被控制中心K控制的抽提泵和流量控制阀的第二乳化油原液Y2,第二乳化油原液Y2与软化水按设定比例充分混匀,通过控制中心K控制油液流量控制阀、油液液体增压泵和喷油装置将额定数量的乳化油液均匀喷洒到物料上,通过控制中心K控制与开松设备S8内部相通的抽风机排出所述开松设备S8内物料降温所形成的热气并经单向控制阀排向所述开松设备S8的外部。通过本方案实现了开松设备S8的乳化油供应和烘干产生热气排放的自动化控制。The demineralized water extraction pump and the softened water flow control valve for supplying the softened water to the second emulsified oil blending tank G1 of the opening device S8 are controlled by the control center K, and the second emulsified oil blending tank G1 is also received at the high position and Flowing through the second emulsified oil stock solution Y2 of the extraction pump and the flow control valve controlled by the control center K, the second emulsified oil stock solution Y2 and the softened water are thoroughly mixed according to the set ratio, and the oil flow control valve is controlled by the control center K The oil liquid booster pump and the fuel injection device uniformly spray the rated amount of the emulsified oil onto the material, and the exhaust fan connected to the inside of the opening device S8 is controlled by the control center K to discharge the material cooling device in the opening device S8. The hot gas formed is discharged to the outside of the opening device S8 via a one-way control valve. Through the scheme, the emulsified oil supply of the opening device S8 and the automatic control of the hot gas discharge generated by the drying are realized.
通过控制中心K控制第一流量控制阀使来自菌种制备间J且有一定输出压力的冷却水流入冷却水回收罐G9,来自菌种制备间J且有一定输出压力的冷却水,是对菌种制备间J进行热交换后的水。在所述冷却水回收罐G9水满时将所述冷却水回收罐G9内的水输送至自来水储存罐G5,在冷却水回收罐G9与自来水储存罐G5之间设有单向控制阀以防自来水储存罐的高位水回流至冷却水回收罐G9或者回流至丧失冷却水输出压力的菌种制备间J。通过本方案实现了菌种制备间J内的冷水和热水的供应及水理废液回收利用的自动化控制。The first flow control valve is controlled by the control center K, so that the cooling water from the strain preparation room J and having a certain output pressure flows into the cooling water recovery tank G9, and the cooling water from the strain preparation room J and having a certain output pressure is the bacteria. The water after the heat exchange of the preparation room J. The water in the cooling water recovery tank G9 is sent to the tap water storage tank G5 when the cooling water recovery tank G9 is full, and a one-way control valve is provided between the cooling water recovery tank G9 and the tap water storage tank G5. The high water of the tap water storage tank is returned to the cooling water recovery tank G9 or returned to the strain preparation room J where the cooling water output pressure is lost. Through the scheme, the supply of cold water and hot water in the preparation room of the strain and the automatic control of the recycling of the water and waste liquid are realized.
以上实施例仅为本发明的示例性实施例,不用于限制本发明,本发明的保护范围由权利要求书限定。本领域技术人员在本发明的实质和保护范围内,对本发明做出的各种修改或等同替换也落在本发明的保护范围内。The above embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the invention, and the scope of the invention is defined by the claims. It is also within the scope of the present invention to make various modifications or equivalents to the present invention within the spirit and scope of the invention.

Claims (22)

  1. 一种草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过控制中心控制预处理设备的物料传输机构、接种设备的物料传输机构、发酵设备的物料传输机构、灭活设备的物料传输机构、水理设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构、开松设备的物料传输机构、包装设备的物料传输机构及相邻的上述设备之间的物料转送机构根据控制中心设定的线速度运行使得预处理、接种、发酵、灭活、水理、渍油、烘干、开松和包装的速度协调一致并实现相邻工序之间的无缝衔接。The invention discloses a whole process monitoring method for an automatic production line of herbal fiber bio-refining, which is characterized in that a material conveying mechanism of a pretreatment device, a material conveying mechanism of the inoculating device, a material conveying mechanism of the fermentation device, a material conveying mechanism of the inactivating device, and a Material conveying mechanism of water treatment equipment, material conveying mechanism of oiling equipment, material conveying mechanism of drying equipment, material conveying mechanism of opening equipment, material conveying mechanism of packaging equipment, and material transfer mechanism between adjacent equipment The speed of pre-treatment, inoculation, fermentation, inactivation, water treatment, oiling, drying, opening and packaging is coordinated according to the line speed set by the control center and the seamless connection between adjacent processes is achieved.
  2. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过摄像头监控所述预处理设备和/或接种设备和/或发酵设备和/或灭活设备和/或水理设备和/或渍油设备和/或烘干设备和/或开松设备的物料传输状态,当所述控制中心接收到所述摄像头发送的故障信号时发出强制制动指令控制各设备自动停止运行。The method for monitoring a whole process of an automatic production line of herbal fiber biorefining according to claim 1, wherein the pretreatment device and/or the inoculation device and/or the fermentation device and/or the inactivation device and/or the water treatment are monitored by a camera. Material transfer status of the equipment and/or the oiling equipment and/or the drying equipment and/or the opening equipment, when the control center receives the fault signal sent by the camera, a forced braking command is issued to control each device to automatically stop running. .
  3. 根据权利要求2所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,设置于发酵设备的物料传输机构起始端及其中后段的摄像头还可用于监测发酵产物的工艺成熟标志,当工艺成熟标志早于设定时间出现,控制中心控制发酵设备的物料传输机构、灭活设备的物料传输机构、水理设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构和开松设备的物料传输机构提高物料传输速度;当工艺成熟标志晚于设定时间出现,控制中心控制发酵设备的物料传输机构、灭活设备的物料传输机构、水理设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构和开松设备的物料传输机构降低物料传输速度;当工艺成熟标志恢复至在设定时间出现,控制中心控制发酵设备的物料传输机构、灭活设备的物料传输机构、水理设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构和开松设备的物料传输机构恢复原来设定的速度。The method for monitoring the entire process of the automatic production line of the herb fiber biorefining according to claim 2, wherein the camera at the starting end of the material conveying mechanism of the fermentation device and the middle and rear segments thereof can also be used for monitoring the process mature mark of the fermentation product, when the process The maturity sign appears earlier than the set time. The control center controls the material transport mechanism of the fermentation equipment, the material transport mechanism of the inactivation equipment, the material transport mechanism of the water treatment equipment, the material transport mechanism of the oil staining equipment, and the material transport mechanism of the drying equipment. And the material transfer mechanism of the opening device increases the material transfer speed; when the process mature mark appears later than the set time, the control center controls the material transfer mechanism of the fermentation device, the material transfer mechanism of the inactivation device, the material transfer mechanism of the water treatment device, The material conveying mechanism of the oiling equipment, the material conveying mechanism of the drying equipment and the material conveying mechanism of the opening equipment reduce the material conveying speed; when the process mature sign is restored to occur at the set time, the control center controls the material conveying mechanism of the fermentation equipment, Material transfer mechanism, water for inactivating equipment The material conveying mechanism of the equipment, the material conveying mechanism of the oiling equipment, the material conveying mechanism of the drying equipment, and the material conveying mechanism of the opening equipment restore the originally set speed.
  4. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过控制中心控制接种设备的菌液喷淋装置、发酵设备的蒸汽供应装置、灭活设备的热水供应装置、水理设备的冷水供应装置和渍油设备的喷油装置根据控制中心设定的量供应菌液、蒸汽、热水、冷水和乳化油。The method for monitoring the entire process of the automatic production line of herbal fiber biorefining according to claim 1, wherein the control unit controls the liquid spray device of the inoculation device, the steam supply device of the fermentation device, the hot water supply device of the inactivation device, The cold water supply device of the water treatment equipment and the fuel injection device of the oil pollution equipment supply the bacterial liquid, steam, hot water, cold water and emulsified oil according to the amount set by the control center.
  5. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,所述电控温度计与所述控制中心通讯连接,通过电控温度计控制所述接种设备的温水喷雾量和/或发酵设备的温水喷雾量和/或灭活设备的热水喷雾量和/或渍油设备的热油液喷雾量和/或烘干设备的蒸汽流量调节各设备物料传输空间的起始温度;还通过电控温度计监测所述发酵设备和/或灭活设备和 /或渍油设备和/或烘干设备和/或开松设备和/或乳化油调配罐和/或热水回收罐和/或温水调配罐的温度,当所述控制中心接收到所述电控温度计发来的温度低于设定的温度时发出打开温水流量控制阀向发酵设备注入温水并喷雾和/或发出打开蒸汽流量控制阀向灭活设备和/或渍油设备和/或烘干设备和/或乳化油调配罐和/或热水回收罐和/或温水调配罐注入蒸汽的指令,当所述控制中心接收到所述开松设备的电控温度计发来的温度高于设定的温度时即发出加速设备内鼓风机运转的指令。The method according to claim 1, wherein the electronically controlled thermometer is communicatively coupled to the control center, and the temperature of the inoculation device is controlled by an electronically controlled thermometer and/or The amount of warm water spray of the fermentation equipment and/or the amount of hot water spray of the inactivation equipment and/or the amount of hot oil spray of the oil slick equipment and/or the steam flow of the drying equipment adjust the starting temperature of the material transfer space of each equipment; Monitoring the fermentation equipment and/or inactivation equipment and/or oiling equipment and/or drying equipment and/or opening equipment and/or emulsified oil blending tanks and/or hot water recovery tanks and/or by electronically controlled thermometers The temperature of the warm water tank is adjusted, when the control center receives the temperature sent by the electronic control thermometer below the set temperature, the open warm water flow control valve is injected to the fermentation equipment to inject warm water and spray and/or issue the open steam flow control. Instructions for injecting steam into the inactivation device and/or the oil staining device and/or the drying device and/or the emulsified oil blending tank and/or the hot water recovery tank and/or the warm water mixing tank, when the control center When the temperature of the electronically controlled thermometer that receives the opening device is higher than the set temperature, an instruction to accelerate the operation of the blower in the device is issued.
  6. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,所述电控湿度计与所述控制中心通讯连接,通过电控湿度计监测所述发酵设备和/或烘干设备和/或开松设备内的湿度,当所述控制中心接收到所述电控湿度计发来的湿度超出设定的湿度范围时控制所述烘干设备的除湿装置和/或开松设备的除湿装置加速排湿或者减速排湿或者停止排湿,当所述控制中心接收到所述电控湿度计发来的发酵设备内的湿度低于设定的湿度范围时发出打开温水流量控制阀向发酵设备注入温水并喷雾的指令,从而使发酵设备和/或烘干设备和/或开松设备内的湿度维持在设定的范围。The method according to claim 1, wherein the electronically controlled hygrometer is communicably connected to the control center, and the fermentation equipment is monitored and/or dried by an electronically controlled hygrometer. Humidity in the device and/or opening device, controlling the dehumidifying device and/or opening device of the drying device when the control center receives the humidity sent by the electronically controlled hygrometer beyond a set humidity range The dehumidification device accelerates the dehumidification or slows down the dehumidification or stops the dehumidification, and when the control center receives the humidity in the fermentation device sent by the electronically controlled hygrometer, the temperature is lower than the set humidity range, and the warm water flow control valve is opened. The fermentation equipment is filled with warm water and sprayed to maintain the humidity in the fermentation equipment and/or drying equipment and/or the opening equipment within a set range.
  7. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,所述电控液位计与所述控制中心通讯连接,通过电控液位计监控所述草本纤维生物精制生产线的乳化油回收罐和/或乳化油调配罐和/或乳化油储存罐和/或自来水储存罐和/或清水回收罐和/或热水回收罐和/或热水储存罐和/或冷却水回收罐和/或温水调配罐和/或温水储存罐监测罐液体的液位,当所述控制中心接收到所述电控液位计发来的液位低于设定的液位时控制各罐的入流阀和泵打开注入液体至设定液位。The method for monitoring the entire process of the automatic production line of herbal fiber bio-refining according to claim 1, wherein the electronically controlled liquid level meter is connected to the control center, and the herb fiber bio-refining production line is monitored by an electronically controlled liquid level meter. Emulsified oil recovery tank and / or emulsified oil blending tank and / or emulsified oil storage tank and / or tap water storage tank and / or clean water recovery tank and / or hot water recovery tank and / or hot water storage tank and / or cooling water The recovery tank and/or the warm water mixing tank and/or the warm water storage tank monitor the liquid level of the tank liquid, and when the control center receives the liquid level sent by the electric control liquid level gauge, the liquid level is lower than the set liquid level. The inflow valve and pump of the tank open the injected liquid to the set level.
  8. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过水质监测仪实时监测所述草本纤维生物精制生产线的水理废水回收处理区的水质和灭活废水回收处理区的水质,所述水质检测仪与所述控制中心通讯连接,当所述控制中心收到水质检测仪发来的水质超出规定指标的信息时发出警报信息。The method for monitoring the entire process of the automatic production line of the herb fiber biorefining according to claim 1, wherein the water quality and the inactivated wastewater recovery treatment area of the wastewater treatment and treatment area of the herb fiber bioremediation production line are monitored in real time by a water quality monitor. The water quality detector is connected to the control center, and the alarm center sends an alarm message when the water quality detector receives the information that the water quality exceeds the specified index.
  9. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过有害气体监测仪监测所述草本纤维生物精制生产线的综合废气排放口的有害物质浓度,所述有害气体监测仪与所述控制中心通讯连接,当所述控制中心收到有害气体监测仪发来的有害物质浓度超出设定指标的信息时发出警报信息。The method for monitoring the entire process of the automatic production line of the herb fiber biorefining according to claim 1, characterized in that the harmful substance concentration of the integrated exhaust gas discharge port of the herb fiber biorefining production line is monitored by a harmful gas monitor, the harmful gas monitor And communicating with the control center, and sending an alarm message when the control center receives the information that the concentration of harmful substances from the harmful gas monitor exceeds the set index.
  10. 根据权利要求9所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,所述综合废气排放口排放的废气包括开松设备通过抽风机排出的对物料降温所形成的热气和/或发酵设备和/或乳化油液调配罐和/或乳化油液回收罐和/或乳化油液储存罐和/或自来水储存罐和/或清水回收罐和/或热水回收罐和/或热水储存罐和/或冷却水回收罐和/或温水调配罐和/或温水储存罐和/或菌悬液调配罐和/或水理废液回收处理区和/或灭活废液回收处理区和/或废渣回收处理区和/或菌种制备间排放的气体。The method for monitoring the entire process of the automatic production line of the herb fiber biorefining according to claim 9, wherein the exhaust gas discharged from the integrated exhaust gas discharge port comprises hot gas and/or fermentation formed by the opening device discharging the material through the exhaust fan to cool the material. Equipment and/or emulsified oil blending tanks and/or emulsified oil recovery tanks and/or emulsified oil storage tanks and/or tap water storage tanks and/or clean water recovery tanks and/or hot water recovery tanks and/or hot water storage Tank and/or cooling water recovery tank and/or warm water tank and/or warm water storage tank and/or bacterial suspension tank and/or water treatment waste recovery treatment zone and/or inactivated waste recovery treatment zone and/or Or the gas discharged from the waste residue treatment treatment area and/or the preparation of the strain.
  11. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过控制中心控制颗粒抽提机排出预处理设备处理物料过程中通过机械剥离产生的组织型非纤维素物质。The method for monitoring the entire process of the automatic production line of herbal fiber bio-refining according to claim 1, wherein the control unit controls the particulate non-cellulosic material produced by the mechanical stripping during the processing of the material by the particle extractor.
  12. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过控制控中心控制向所述接种设备供应温水的第一流量控制阀和第一液体增压泵,从而控制菌液与温水的比例使两者充分混匀形成菌悬液,通过控制中心控制第二液体增压泵和第二流量控制阀控制所述菌悬液按设定量输入接种设备的菌液喷淋装置,所述菌液喷淋装置在所述控制中心的控制下将菌悬液喷洒在物料上。The method for monitoring the entire process of the automatic production line of herbal fiber biorefining according to claim 1, wherein the first flow control valve and the first liquid boosting pump for supplying warm water to the inoculation device are controlled by the control center, thereby controlling the bacteria The ratio of the liquid to the warm water is such that the two are thoroughly mixed to form a bacterial suspension, and the second liquid boosting pump and the second flow control valve are controlled by the control center to control the bacterial suspension to be injected into the inoculating device according to the set amount. The device, the bacterial spray device sprays the bacterial suspension onto the material under the control of the control center.
  13. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过控制中心控制向发酵设备的封闭壳体内供应蒸汽的供气流量控制阀、向封闭壳体内供水的供水流量控制阀及与所述供水流量控制阀连接的雾化装置,所述发酵设备还包括位于所述壳体内且分别与所述控制中心通讯连接的温度计和湿度计,所述控制中心根据所述温度计传来的信息控制所述供气流量控制阀,根据所述湿度计传来的信息控制所述供水流量控制阀和雾化装置。The method for monitoring the entire process of the automatic production line of herbal fiber bio-refining according to claim 1, wherein the control center controls the supply flow control valve for supplying steam to the closed casing of the fermentation device, and the water supply flow control for supplying water to the closed casing. a valve and an atomizing device connected to the water supply flow control valve, the fermentation device further comprising a thermometer and a hygrometer located in the housing and respectively communicably connected to the control center, the control center transmitting according to the thermometer The incoming information controls the supply air flow control valve, and controls the water supply flow control valve and the atomization device based on information transmitted from the hygrometer.
  14. 根据权利要求13所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,设置于发酵设备的物料传输机构起始端及其中后段的摄像头还可用于监测发酵产物的工艺成熟标志,当工艺成熟标志早于设定时间出现,控制中心控制发酵设备的物料传输机构、灭活设备的物料传输机构、水理设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构和开松设备的物料传输机构提高塑料传输速度;当工艺成熟标志晚于设定时间出现,控制中心控制发酵设备的物料传输机构、灭活设备的物料传输机构、水理设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构和开松设备的物料传输机构降低物料传输速度;当工艺成熟标志恢复至在设定时间出现,控制中心控制发酵设备的物料传输机构、灭活设备的物料传输机构、水理 设备的物料传输机构、渍油设备的物料传输机构、烘干设备的物料传输机构和开松设备的物料传输机构恢复原来设定的速度。The whole process monitoring method for the automatic production line of herbal fiber bio-refining according to claim 13, characterized in that the camera at the starting end of the material conveying mechanism and the middle and rear sections of the fermentation device can also be used for monitoring the process mature mark of the fermentation product, when the process The maturity sign appears earlier than the set time. The control center controls the material transport mechanism of the fermentation equipment, the material transport mechanism of the inactivation equipment, the material transport mechanism of the water treatment equipment, the material transport mechanism of the oil staining equipment, and the material transport mechanism of the drying equipment. And the material conveying mechanism of the opening device increases the plastic conveying speed; when the process mature sign appears later than the set time, the control center controls the material conveying mechanism of the fermentation equipment, the material conveying mechanism of the inactivation equipment, the material conveying mechanism of the water treatment equipment, The material conveying mechanism of the oiling equipment, the material conveying mechanism of the drying equipment and the material conveying mechanism of the opening equipment reduce the material conveying speed; when the process mature sign is restored to occur at the set time, the control center controls the material conveying mechanism of the fermentation equipment, Material transfer mechanism for inactivating equipment, Material handling means of material transport means material processing apparatus of the transmission mechanism, oil stains material transfer mechanism devices, drying devices and opening device to restore the original set speed.
  15. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过所述控制中心控制向所述灭活设备供应热水的流量控制阀、液体传输泵及喷水装置,所述流量控制阀和液体传输泵在所述控制中心的控制下定量供应热水,所述喷水装置在所述控制中心的控制下向物料喷水,通过水质检测仪检测灭活废液回收处理区经过水处理后的水质,水质检测仪检测与控制中心通讯连接,控制中心收到水质检测仪传来的水质符合要求的信息后控制抽提泵将处理后的水输送至热水储存罐。The method for monitoring the entire process of the automatic production line of the herb fiber biorefining according to claim 1, wherein the flow control valve, the liquid transfer pump and the water spray device for supplying hot water to the inactivation device are controlled by the control center. The flow control valve and the liquid transfer pump quantitatively supply hot water under the control of the control center, and the water spray device sprays water to the material under the control of the control center, and detects the inactivated waste liquid recovery treatment by the water quality detector After the water treatment of the water treatment, the water quality detector detects and communicates with the control center. After receiving the information that the water quality of the water quality detector meets the requirements, the control center controls the extraction pump to deliver the treated water to the hot water storage tank.
  16. 根据权利要求15所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过温度计检测停机复产的灭活设备内的温度,所述温度计与所述控制中心通讯连接,所述控制中心根据温度计传来的信息控制向灭活设备内部喷雾以提高温度的喷雾装置,使灭活设备内的温度达到设定的起始温度。The method for monitoring the entire process of the automatic production line of the herb fiber biorefining according to claim 15, wherein the temperature in the inactivation device of the shutdown production is detected by a thermometer, and the thermometer is communicatively connected with the control center, the control center A spray device that sprays the interior of the inactivation device to increase the temperature is controlled based on the information transmitted from the thermometer to bring the temperature in the inactivation device to a set starting temperature.
  17. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过控制中心控制设置向所述水理设备供水的自来水储存罐和/或清水回收罐的流出流量控制阀、液体增压泵和与所述流出流量控制阀连接的喷水装置,所述喷水装置在所述控制中心的控制下向物料喷水;水理废液自流至水理废液回收处理区进行处理,通过水质检测仪检测所述水理废液回收处理区的水质,当所述控制中心收到水质监测仪发来的水质达到设定要求且清水回收罐和/或热水回收罐内的液位低于控制中心设定的液位的信息时控制清水回收罐和/或热水回收罐的流入流量控制阀和抽提泵将达到设定要求的水输送至清水回收罐和/或热水回收罐。The method for monitoring the entire process of the automatic production line of herbal fiber bio-refining according to claim 1, wherein the outlet flow control valve and the liquid of the tap water storage tank and/or the clean water recovery tank which supply water to the water treatment equipment are controlled by the control center. a booster pump and a water spray device connected to the outflow flow control valve, the water spray device sprays water to the material under the control of the control center; the water treatment waste liquid flows to the water treatment waste liquid recovery treatment area for processing And detecting, by the water quality detector, the water quality of the water treatment waste recovery treatment area, when the control center receives the water quality from the water quality monitor to meet the set requirements and the liquid in the water recovery tank and/or the hot water recovery tank When the information is lower than the liquid level set by the control center, the inflow flow control valve and the extraction pump that control the fresh water recovery tank and/or the hot water recovery tank will deliver the water that meets the set requirements to the clean water recovery tank and/or hot water. Recycling tanks.
  18. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过控制中心控制所述渍油设备的乳化油储存罐的第一流量控制阀、流出液体增压泵和与所述第一流量控制阀连接的喷油装置,喷油装置在控制中心的控制下将乳化油喷淋在物料上,通过控制中心控制第一抽提泵经单向控制阀将渍油废液输送至乳化油回收罐,再通过控制中心控制第二抽提泵和第二流量控制阀将乳化液回收罐内的渍油废液输送至乳化油调配罐,通过控制中心控制第三抽提泵和第三流量控制阀控制使乳化油原液与渍油废液按设定比例充分混匀,且混合后的油液被流经所述控制中心控制的蒸汽流量控制阀的蒸汽加热至设定温度,然后,通过被所述控制中心控制的第四抽提泵和第四流量控制阀输送至乳化油储存罐进行循环利用。The method for monitoring the entire process of the automatic production line of herbal fiber biorefinement according to claim 1, wherein the first flow control valve, the outflow liquid boosting pump and the effluent pump of the emulsified oil storage tank of the oil slick device are controlled by a control center. The fuel injection device connected to the first flow control valve, the fuel injection device sprays the emulsified oil on the material under the control of the control center, and controls the first extraction pump to transport the oil waste liquid through the one-way control valve through the control center Up to the emulsified oil recovery tank, and then controlling the second extraction pump and the second flow control valve through the control center to transport the oil waste liquid in the emulsion recovery tank to the emulsified oil mixing tank, and controlling the third extraction pump through the control center and The third flow control valve controls that the emulsified oil stock solution and the oil-repellent waste liquid are thoroughly mixed according to a set ratio, and the mixed oil is heated to a set temperature by the steam flowing through the steam flow control valve controlled by the control center. Then, the fourth extraction pump and the fourth flow control valve controlled by the control center are sent to the emulsified oil storage tank for recycling.
  19. 根据权利要求18所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过温度计检测停机复产的渍油设备内的温度,温度计与所述控制中心通讯连接,所述控制中心根据温度计传来的信息控制向渍油设备内部喷雾以提高温度的喷雾装置,使渍油设备内的温度达到设定的起始温度。The method for monitoring the entire process of the automatic production line of the herb fiber biorefining according to claim 18, wherein the temperature in the oil-splatter device for shutdown production is detected by a thermometer, and the thermometer is connected with the control center, and the control center is based on the thermometer. The incoming information controls the spray device that sprays the interior of the oil slicker to raise the temperature so that the temperature within the slicker reaches the set starting temperature.
  20. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过控制中心控制向所述烘干设备的热交换器供应蒸汽的流量控制阀以及对热交换器内的蒸汽冷凝水回收的气体疏水阀、泵和单向控制阀,蒸汽冷凝水经过气体疏水阀、泵和单向控制阀回收至乳化油回收罐,通过控制中心控制与所述烘干设备连接的抽风机抽出所述烘干设备内物料所带水分受热蒸发形成的水蒸汽经单向控制阀回收至热水回收罐。The method for monitoring the entire process of the automatic production line of herbal fiber biorefining according to claim 1, wherein the flow control valve for supplying steam to the heat exchanger of the drying device and the steam condensing in the heat exchanger are controlled by the control center. Water recovery gas trap, pump and one-way control valve, the steam condensate is recovered to the emulsified oil recovery tank through the gas trap, the pump and the one-way control valve, and the extractor connected to the drying device is controlled by the control center The water vapor formed by the evaporation of the moisture in the material in the drying device is recovered to the hot water recovery tank through the one-way control valve.
  21. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过控制中心控制向所述开松设备的乳化油调配罐供应软化水的软化水抽提泵和软化水流量控制阀,乳化油调配罐还接收流经被控制中心控制的抽提泵和流量控制阀的乳化油原液,乳化油原液与软化水按设定比例充分混匀,通过控制中心控制油液流量控制阀、油液液体增压泵和喷油装置将额定数量的乳化油液均匀喷洒到物料上,通过控制中心控制与开松设备内部相通的抽风机排出所述开松设备内物料降温所形成的热气并经单向控制阀排向所述开松设备的外部。The method for monitoring the entire process of the automatic production line of herbal fiber bio-refining according to claim 1, wherein the softened water extraction pump and the softened water flow control for supplying softened water to the emulsified oil blending tank of the opening device are controlled by the control center. The valve and the emulsified oil mixing tank also receive the emulsified oil stock solution flowing through the extraction pump and the flow control valve controlled by the control center, and the emulsified oil stock solution and the softened water are thoroughly mixed according to the set ratio, and the oil flow control valve is controlled through the control center. The oil liquid booster pump and the fuel injection device uniformly spray the rated amount of the emulsified oil onto the material, and control the hot air formed by the cooling of the material in the opening device through the control center to control the exhaust fan communicating with the inside of the opening device. And discharged to the outside of the opening device via a one-way control valve.
  22. 根据权利要求1所述的草本纤维生物精制自动化生产线全程监控方法,其特征在于,通过控制中心控制第一流量控制阀使来自菌种制备间且有一定输出压力的冷却水流入冷却水回收罐,在所述冷却水回收罐水满时将所述冷却水回收罐内的水输送至自来水储存罐,在冷却水回收罐与自来水储存罐之间设有单向控制阀以防自来水储存罐的高位水回流至冷却水回收罐或者回流至丧失冷却水输出压力的菌种制备间。The method for monitoring the entire process of the automatic production line of herbal fiber bio-refining according to claim 1, wherein the first flow control valve is controlled by the control center, and the cooling water from the preparation of the strain and having a certain output pressure flows into the cooling water recovery tank. The water in the cooling water recovery tank is sent to the tap water storage tank when the cooling water recovery tank is full, and a one-way control valve is arranged between the cooling water recovery tank and the tap water storage tank to prevent the high level of the tap water storage tank The water is returned to the cooling water recovery tank or back to the strain preparation room where the cooling water output pressure is lost.
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