WO2019148961A1 - Method for preparing titanium-steel composite plate - Google Patents

Method for preparing titanium-steel composite plate Download PDF

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Publication number
WO2019148961A1
WO2019148961A1 PCT/CN2018/119274 CN2018119274W WO2019148961A1 WO 2019148961 A1 WO2019148961 A1 WO 2019148961A1 CN 2018119274 W CN2018119274 W CN 2018119274W WO 2019148961 A1 WO2019148961 A1 WO 2019148961A1
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blank
composite
titanium
rolling
thickness
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PCT/CN2018/119274
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French (fr)
Chinese (zh)
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曾周燏
江姗
党军
李东晖
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南京钢铁股份有限公司
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Priority to KR1020207023579A priority Critical patent/KR102225672B1/en
Publication of WO2019148961A1 publication Critical patent/WO2019148961A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00Electron-beam welding or cutting
    • B23K15/0033Preliminary treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00Electron-beam welding or cutting
    • B23K15/0046Welding
    • B23K15/008Spot welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00Electron-beam welding or cutting
    • B23K15/0046Welding
    • B23K15/0093Welding characterised by the properties of the materials to be welded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00Electron-beam welding or cutting
    • B23K15/06Electron-beam welding or cutting within a vacuum chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/34Coated articles, e.g. plated or painted; Surface treated articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/02Iron or ferrous alloys
    • B23K2103/04Steel or steel alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/08Non-ferrous metals or alloys
    • B23K2103/14Titanium or alloys thereof

Definitions

  • the invention belongs to the technical field of bimetal composite manufacturing, and relates to the preparation of composite plates, in particular to a preparation method of titanium steel composite plates.
  • Titanium has excellent corrosion resistance. In most corrosive environments, its corrosion resistance exceeds that of stainless steel. Therefore, it is widely used in chemical plants, pressure vessels, heat exchangers, offshore platforms and aerospace. . However, titanium is expensive and increases the material cost of equipment manufacturing, which limits the use of titanium.
  • the titanium steel composite plate combines the excellent corrosion resistance of titanium and the toughness of steel, and greatly reduces the use amount of titanium, saves cost, has high economic value and good application prospect.
  • the main preparation methods of titanium steel composite plates include explosive composite method, explosion-rolling composite method and vacuum rolling composite method.
  • the explosion composite method has noise pollution and environmental pollution, and is affected by the weather and has low production efficiency. It is not a green, environmentally friendly and sustainable production method.
  • the vacuum rolling composite method is a production process in which a substrate and a cladding material are subjected to a good metallurgical combination by vacuum welding of a preform, which has high production efficiency, low pollution, low energy consumption and can produce a wide specification. Metal composite board. Therefore, the production of titanium steel composite panels by vacuum rolling composite method will be the future development trend.
  • the composite interface is easy to produce brittleness such as Ti-Fe intermetallic compound and TiC.
  • the phase greatly affects the bonding properties of the titanium steel composite panel.
  • an intermediate layer such as a nickel foil or a copper foil is usually added between the titanium and the steel to block the bonding of Ti and C or Ti and Fe, thereby enhancing the bonding strength of the titanium steel composite interface.
  • the disclosed patent 201510249152.X “High-temperature preparation method of titanium steel composite board with nickel as intermediate layer” and 201510247275.X “Preparation method of titanium steel composite board with high bonding strength” are all added with nickel foil as intermediate layer for rolling Titanium steel composite panels to obtain a good combination of titanium steel composite panels.
  • the addition of the intermediate layer not only makes the production process cumbersome, but also increases the production cost. Therefore, it is necessary to find a suitable production process to prepare a high-combination titanium steel composite panel.
  • the present invention provides a method for preparing a titanium steel composite panel in order to solve the problem that the severe interface reaction of the conventional titanium steel composite panel produced by the vacuum rolling method affects the bonding property of the composite panel.
  • a method for preparing a titanium steel composite board according to the present invention comprises the following steps:
  • step (3) Selecting a piece of substrate obtained in step (1) as a blank, and the four sides of the blank to be composited surface are fixed by spot welding, enclosing a groove, and spot welding on the composite surface of the blank in the groove a plurality of laminations, then placing the non-composite surface of the two superposed materials obtained in the step (2) in the groove, and then using the other substrate obtained in the step (1) as the upper blank, the upper blank to be composited Spot welding fixed a plurality of laminations, and the upper blank to be composited facing down on the two covering materials, ensuring that the outer peripheral edges of the upper and lower blanks are flush with the outer edge of the sealing strip to form a symmetrical composite blank;
  • the substrate is carbon steel or low-alloy high-strength steel
  • the covering material is industrial pure titanium, such as TA1 and TA2, and the composition and properties thereof meet the corresponding standard requirements;
  • Abrasive belt grinding or milling machine processing the purpose of surface treatment is to remove the rust layer and oxide layer on the surface of the blank, so that the surface completely exposes the fresh metal.
  • the main component of the release agent is MgO powder.
  • the composition of the seal is consistent with the substrate, the width of the seal is 30-60 mm, and the height of the seal is the sum of the thickness of the two laminated titanium sheets and the thickness of the two laminated sheets;
  • the sealing strip and the upper and lower blanks are each welded to a depth of 30 to 60 mm to provide sufficient weld strength to ensure that the composite billet is not cracked during the rolling process.
  • the seal has a width of 35 to 55 mm.
  • the component of the laminate in the step (3) is identical to the substrate, the laminate is a circular laminate, the laminate has a diameter of 10 to 30 mm, and a thickness of 0.5 to 2 mm;
  • the laminations on the composite surface and the upper blank to be composited are placed in the same manner, and one lamination is placed every 0.5 to 1.5 m; preferably, the lamination position of the lower blank to be composited surface is to be composited with the upper blank.
  • the lamination positions on the surface are one-to-one correspondence, which prevents the deformation of the titanium plate during the combined compacting process, and ensures that the titanium plate and the substrate are to be separated from the composite surface, and at the same time, after the spot welding, the oxide layer and the welding slag caused by the spot welding are polished to ensure the composite to be compounded.
  • the surface is clean.
  • the laminate has a thickness of from 1 to 2 mm.
  • step (4) the vacuum electron beam welding method is used for welding, and the vacuum degree during welding is less than 5 ⁇ 10 ⁇ 2 Pa; the upper and lower blanks of the symmetric composite blank are welded to the gaps of the seal, the seal and the seal by welding.
  • the welding depth is 30 to 60 mm.
  • the heating temperature in the step (5) is 850 to 930 ° C, and the heating time is controlled according to the thickness of the symmetric composite blank at 10 to 30 min/cm.
  • the heating temperature is 880 to 910 °C.
  • the conventional rolling and the rapid cooling after rolling are adopted, the descaling box is not descaled, the first pass descaling is performed, and the high speed steel is thrown after rolling.
  • the final rolling temperature of the hot rolling is ⁇ 700 ° C, and the rolling is performed by a large reduction amount, and the total rolling reduction ratio is ⁇ 80%, wherein the single pass maximum reduction ratio is ⁇ 20%.
  • the cooling is rapid cooling or natural cooling of the air, the rapid cooling is performed at a speed of 2 to 20 ° C / s, the red return temperature is controlled at 400 to 700 ° C; when the total rolling thickness is > 16 mm, rapid cooling is used; When the total thickness of the rolling is ⁇ 16mm, rapid cooling or natural cooling of the air is adopted.
  • the straightening and cooling steps in the step (7) are as follows: the rolled composite plate is straightened, and the upper and lower cooling beds are cooled, and the surface is cooled when the surface temperature falls below 300 ° C;
  • the steps of cutting the sub-board are as follows: after cutting the head, the tail and the two sides of the composite plate by plasma, the upper and lower two-sided composite plates are separated, and then the single-sided composite plate is straightened, subjected to surface grinding, performance detection, and packaging treatment. After that, the titanium steel composite board product of the required specifications is finally obtained.
  • the titanium steel composite board product has a total thickness of 6 to 60 mm, wherein the thickness of the cladding material is 0.5 to 5 mm.
  • the invention adopts a method of adding a lamination between titanium and steel in the process of forming a blank, completely separating the titanium from the heating process of the steel, blocking the interdiffusion of the elements in the heating process, and effectively preventing the brittleness of the interface TiC and TiFe.
  • the invention directly seals the welding in the vacuum chamber environment, reduces the submerged arc sealing welding, drilling, vacuuming and the like of the traditional process, effectively prevents the oxidation of the composite surface by the submerged arc sealing welding, and has more vacuum degree. Guarantee.
  • the invention effectively blocks the formation of brittle phase of the interface of the titanium steel composite plate by adding a lamination between the titanium and the steel composite surface, and the operation is simpler and the production cost is simpler than adding the intermediate layer nickel foil or copper foil. Lower, it is also possible to obtain high-combination titanium steel composite board products.
  • Figure 1 is a schematic view of a laminate placed on a surface to be composited of a substrate blank, wherein 1 is a substrate blank and 2 is a laminate;
  • Example 2 is a microstructural view of the interface of the titanium steel composite panel of Example 2.
  • a Q235B steel grade having a substrate blank thickness of 66 mm, an industrial pure titanium TA2 having a thickness of 6 mm of a cladding blank, and a TA2/Q235B composite panel having a thickness of 0.5+5.5 mm are rolled.
  • Coating of the release agent Apply the release agent to the unpolished surface of the coated material, and then dry the release agent.
  • Symmetrical composite blank one of the base materials is selected as the blank, and the four sides of the surface to be composited are fixed by spot welding with a seal width of 30 mm and a thickness of 13 mm.
  • the substrate to be compounded in the groove surrounded by the seal Place a circular lamination every 0.5 m (see the arrow distance of Figure 1), the lamination size is ⁇ 10 ⁇ 0.5 mm, and fix the lamination on the lower blank to be composited by spot welding; then the two cladding materials
  • the non-composite surfaces are superposed and placed in the grooves.
  • the laminated piece is spot-welded at the same position as the symmetrical composite surface to be composited, and then the upper blank is to be composited face down, and is placed on the top of the two laminated cladding materials to ensure the upper and lower base.
  • the four sides of the material are flush with the outside of the seal, so that a composite blank to be sealed is formed.
  • the assembled composite blank is sent to the vacuum chamber, and then the vacuum chamber is evacuated.
  • the vacuum chamber vacuum reaches 3 ⁇ 10 -2 Pa, the electron beam is used to seal the seal between the substrate and the substrate.
  • the gap is welded, and the welding depths of the upper and lower blanks are both 30 mm, so that a composite blank having a total thickness of 145 mm is obtained.
  • the composite blank is sent to a stepping furnace for heating, the heating temperature is 900 ° C, and the total heating time is 240 min.
  • the shear strength of TA2/Q235B composite board is about 272MPa, which has high bonding performance.
  • a Q345B steel grade having a substrate blank thickness of 100 mm, a TA2 industrial pure titanium plate having a thickness of the cladding material of 10 mm, and a TA2/Q345B composite plate having a thickness of 2+20 mm are rolled.
  • Coating of the release agent Apply the release agent to the unpolished surface of the coated material, and then dry the release agent.
  • Symmetrical composite blank one of the substrates is selected as the blank, and the four sides of the surface to be composited are fixed by spot welding with a seal width of 45 mm and a thickness of 23 mm.
  • the substrate to be composited in the groove surrounded by the seal A circular lamination is placed every 0.8 m, the lamination is ⁇ 20 ⁇ 1.5 mm, and the lamination is fixed on the lower blank to be composited by spot welding; then the two non-composite surfaces of the cladding are superposed and placed in Inside the slot.
  • the laminated piece is spot-welded at the same position as the symmetrical composite surface to be composited, and then the upper blank is to be composited face down, and is placed on the top of the two laminated cladding materials to ensure the upper and lower base.
  • the four sides of the material are flush with the outside of the seal, so that a composite blank to be sealed is formed.
  • the assembled composite blank is sent to the vacuum chamber, and then the vacuum chamber is evacuated.
  • the vacuum chamber vacuum reaches 4 ⁇ 10 -2 Pa, the electron beam is used to seal the seal between the substrate and the substrate.
  • the gap is welded, and the welding depths of the upper and lower blanks are both 45 mm, so that a composite blank having a total thickness of 223 mm is obtained.
  • the composite blank is sent to a stepping furnace for heating, the heating temperature is 850 ° C, and the total heating time is 360 min.
  • the shear strength of the TA2/Q345B composite board with the laminated blank is about 252 MPa, which has a high bonding performance.
  • the same thickness of the TA2/Q345B composite board with the intermediate layer of nickel foil is added.
  • the shear strength is also only 243 MPa, as shown in Table 1. It can be seen that the addition of the laminate can effectively block the interfacial reaction of the titanium steel and obtain a high shear strength.
  • the interface microstructure of TA2/Q345B titanium steel composite plate is shown in Fig. 2. No unbonded area is found between titanium and steel, and the composite plate achieves good metallurgical bonding.
  • a Q370R steel having a base material thickness of 275 mm, a TA1 industrial pure titanium having a thickness of 25 mm of a cladding material, and a TA1/Q370R composite plate having a thickness of 5+55 mm are rolled.
  • Coating of the release agent Apply the release agent to the unpolished surface of the coated material, and then dry the release agent.
  • Symmetrical composite blank one of the substrates is selected as the blank, and the four sides of the surface to be composited are fixed by spot welding with a seal width of 60 mm and a thickness of 54 mm.
  • the substrate to be composited in the groove surrounded by the seal Place a circular lamination every 1.5 m, the lamination size is ⁇ 30 ⁇ 2.0mm, and fix the lamination on the lower blank to be composited by spot welding; then stack the two non-composite surfaces of the cladding material and place them on Inside the slot.
  • the laminated piece is spot-welded at the same position as the symmetrical composite surface to be composited, and then the upper blank is to be composited face down, and is placed on the top of the two laminated cladding materials to ensure the upper and lower base.
  • the four sides of the material are flush with the outside of the seal, so that a composite blank to be sealed is formed.
  • the assembled composite blank is sent to the vacuum chamber, and then the vacuum chamber is evacuated.
  • the vacuum chamber vacuum reaches 5 ⁇ 10 -2 Pa, the electron beam is used to seal the seal between the substrate and the substrate.
  • the gap is welded, and the welding depths of the upper and lower blanks are both 60 mm, so that a composite blank having a total thickness of 604 mm is obtained.
  • heating The composite blank is sent to the trolley furnace for heating, the heating temperature is 880 ° C, and the total heating time is 820 min.
  • the shear strength of TA1/Q370R composite board is about 232MPa, and it still has high bonding performance in large thickness composite board.
  • an X70 steel grade having a base material thickness of 98 mm, a TA1 industrial pure titanium plate having a thickness of a cladding material of 14 mm, and a titanium steel composite plate for a TA1/X70 pipeline having a thickness of 2+14 mm are selected.
  • Coating of the release agent Apply the release agent to the unpolished surface of the coated material, and then dry the release agent.
  • Symmetrical composite blank one of the base materials is selected as the blank, and the four sides of the surface to be composited are fixed by spot welding with a seal width of 40 mm and a thickness of 30 mm.
  • the substrate to be compounded in the groove surrounded by the seal A circular lamination is placed every 0.5 m, the lamination is ⁇ 10 ⁇ 1.0 mm, and the lamination is fixed on the lower blank to be composited by spot welding; then the two non-composite surfaces of the cladding are superposed and placed in Inside the slot.
  • the laminated piece is spot-welded at the same position as the symmetrical composite surface to be composited, and then the upper blank is to be composited face down, and is placed on the top of the two laminated cladding materials to ensure the upper and lower base.
  • the four sides of the material are flush with the outside of the seal, so that a composite blank to be sealed is formed.
  • the assembled composite blank is sent to the vacuum chamber, and then the vacuum chamber is evacuated.
  • the vacuum chamber vacuum reaches 3 ⁇ 10 -2 Pa, the electron beam is used to seal the seal between the substrate and the substrate.
  • the gap is welded, and the welding depth of the upper and lower blanks is 40 mm, so that a composite blank having a total thickness of 226 mm is obtained.
  • Heating The composite blank is sent to a step furnace for heating, the heating temperature is 930 ° C, and the total heating time is 350 min.
  • the shear strength of TA1/X70 composite board is about 268MPa, which has high bonding performance.
  • the preparation method is the same as that of the second embodiment. The difference is that the laminate is not symmetrically added in the step III, and the intermediate layer nickel foil is added.
  • the specific process is as follows: firstly, two additional dimensions are prepared in accordance with the length and width dimensions of the cladding material, and the thickness is 0.5mm nickel foil, clean the oxide layer on the upper and lower surfaces of the nickel foil to ensure the upper and lower surfaces are clean.
  • One of the substrates is selected as the blank, and the four sides of the surface to be composited are fixed by spot welding with a seal width of 45 mm and a thickness of 21 mm.
  • One nickel is placed on the substrate to be composited in the groove surrounded by the seal.
  • the two clad material non-composite surfaces are superposed, placed on the nickel foil in the trough, and another nickel foil is placed on the two superposed clad materials.
  • another substrate is used as the upper blank, and the upper blank is to be faced with the composite surface facing downward, and is covered on the nickel foil, and at the same time, the four sides of the upper and lower substrates are ensured to be flush with the outer edge of the seal, so that a composite blank to be sealed is formed.
  • a composite blank having a total thickness of 221 mm is obtained.
  • a TA2/Q345B composite plate with a thickness of 2+20 mm added with an intermediate layer of nickel foil can be obtained, and the shear strength is 243 MPa after testing, as shown in Table 1. Shown.
  • the preparation method is the same as that of the second embodiment. The difference is that the straight composite is used in the symmetric combination of the blanks in the step III, and the TA2/Q345B composite plate with a thickness of 2+20 mm is prepared without adding a laminate or an intermediate layer. After testing, the titanium steel composite plate TA2/Q345B with direct blanking has a shear strength of only 178 MPa, as shown in Table 1.

Abstract

A method for preparing a titanium-steel composite plate. The titanium-steel composite plate with excellent bonding performance is prepared by means of blank preparation, surface treatment, separation agent coating, symmetric blanking, electron beam welding, heating, rolling, straightening, and plate cutting processes. A spacer (2) is added to an interface between the titanium and the steel by means of a blanking process, such that titanium and steel in a composite blank do not completely contact with each other, element interdiffusion is prevented during a heating process, and the formation of brittle phases such as carbides and intermetallic compounds on the interface is controlled. Subsequently, an interface oxide film is corrupted by means of large-reduction rolling, such that the formation of a new titanium-steel bonding interface and full metallurgical bonding are achieved. In addition, fast cooling after rolling is performed to suppress further formation of brittle phases, such that a titanium-steel composite plate with excellent bonding performance and no brittle phases is prepared. Compared with methods requiring additional nickel or copper foils as intermediate layers, the method has simpler steps, lower costs, and excellent bonding performance.

Description

一种钛钢复合板的制备方法Method for preparing titanium steel composite board 技术领域Technical field
本发明属于双金属复合制造技术领域,涉及复合板的制备,具体涉及一种钛钢复合板的制备方法。The invention belongs to the technical field of bimetal composite manufacturing, and relates to the preparation of composite plates, in particular to a preparation method of titanium steel composite plates.
背景技术Background technique
钛具有显著优良的耐蚀性,在大部分的腐蚀环境中,其耐蚀性超过了不锈钢,因此,在化工装置、压力容器、热交换器、海上作业平台及航空航天等领域都有广泛应用。但是钛价格昂贵,增加了设备制造的材料成本,这限制了钛的使用。而钛钢复合板兼具钛优异的耐蚀性及钢的强韧性,且大幅度降低了钛的使用量,节约成本,具有很高经济价值及良好的应用前景。Titanium has excellent corrosion resistance. In most corrosive environments, its corrosion resistance exceeds that of stainless steel. Therefore, it is widely used in chemical plants, pressure vessels, heat exchangers, offshore platforms and aerospace. . However, titanium is expensive and increases the material cost of equipment manufacturing, which limits the use of titanium. The titanium steel composite plate combines the excellent corrosion resistance of titanium and the toughness of steel, and greatly reduces the use amount of titanium, saves cost, has high economic value and good application prospect.
目前,钛钢复合板的主要制备方法有爆炸复合法、爆炸-轧制复合法及真空轧制复合法。而爆炸复合法存在噪声污染及环境污染,且受天气影响较大,生产效率低,不是一种绿色、环保、可持续的生产方式。而真空轧制复合法是通过真空焊接组坯,经加热、轧制使基材和覆材实现良好冶金结合的生产工艺,具有较高的生产效率、低污染、低能耗且可生产宽幅规格的金属复合板。因此,采用真空轧制复合法生产钛钢复合板将是未来发展的趋势。At present, the main preparation methods of titanium steel composite plates include explosive composite method, explosion-rolling composite method and vacuum rolling composite method. The explosion composite method has noise pollution and environmental pollution, and is affected by the weather and has low production efficiency. It is not a green, environmentally friendly and sustainable production method. The vacuum rolling composite method is a production process in which a substrate and a cladding material are subjected to a good metallurgical combination by vacuum welding of a preform, which has high production efficiency, low pollution, low energy consumption and can produce a wide specification. Metal composite board. Therefore, the production of titanium steel composite panels by vacuum rolling composite method will be the future development trend.
然而采用真空轧制法制备钛钢复合板时,由于钛与钢在高温下存在严重界面反应,若将钛与钢直接进行轧制复合,复合界面容易生产Ti-Fe金属间化合物、TiC等脆性相,极大地影响钛钢复合板的结合性能。为了抑制界面脆性相生成,通常在钛与钢之间添加镍箔或铜箔等中间层,以阻隔Ti与C或Ti与Fe的结合,从而增强钛钢复合界面的结合强度。如公开专利201510249152.X《以镍为中间层的钛钢复合板的高温制备方法》和201510247275.X《高结合强度的钛钢复合板的制备方法》均添加了镍箔作中间层来轧制钛钢复合板,以获得良好结合性能的钛钢复合板。但是,添加中间层不仅使生产工艺变得繁琐,还增加生产成本。因此,有必要寻找一种合适的生产工艺来制备高结合性能的钛钢复合板。However, when the titanium steel composite plate is prepared by vacuum rolling, due to the severe interfacial reaction between titanium and steel at high temperature, if the titanium and steel are directly rolled and composited, the composite interface is easy to produce brittleness such as Ti-Fe intermetallic compound and TiC. The phase greatly affects the bonding properties of the titanium steel composite panel. In order to suppress the brittle phase formation of the interface, an intermediate layer such as a nickel foil or a copper foil is usually added between the titanium and the steel to block the bonding of Ti and C or Ti and Fe, thereby enhancing the bonding strength of the titanium steel composite interface. For example, the disclosed patent 201510249152.X "High-temperature preparation method of titanium steel composite board with nickel as intermediate layer" and 201510247275.X "Preparation method of titanium steel composite board with high bonding strength" are all added with nickel foil as intermediate layer for rolling Titanium steel composite panels to obtain a good combination of titanium steel composite panels. However, the addition of the intermediate layer not only makes the production process cumbersome, but also increases the production cost. Therefore, it is necessary to find a suitable production process to prepare a high-combination titanium steel composite panel.
发明内容Summary of the invention
发明目的:为了解决现有采用真空轧制法制备钛钢复合板时产生的严重界面反应影 响复合板的结合性能,本发明提供了一种钛钢复合板的制备方法。OBJECT OF THE INVENTION The present invention provides a method for preparing a titanium steel composite panel in order to solve the problem that the severe interface reaction of the conventional titanium steel composite panel produced by the vacuum rolling method affects the bonding property of the composite panel.
技术方案:本发明所述一种钛钢复合板的制备方法,包括以下步骤:Technical Solution: A method for preparing a titanium steel composite board according to the present invention comprises the following steps:
(1)将基材和覆材坯料的待复合面进行表面处理;(1) subjecting the surface to be composited of the substrate and the covering blank to a surface treatment;
(2)将步骤(1)得到的覆材非复合面涂刷隔离剂,烘干;(2) coating the non-composite surface of the cladding material obtained in the step (1) with a release agent, and drying;
(3)选取步骤(1)得到的一块基材作为下坯,所述下坯待复合面的四周边用封条点焊固定,围成一个槽,在槽内下坯待复合面上点焊固定若干个叠片,然后将步骤(2)得到的两块覆材的非复合面叠合放置在槽内,再将步骤(1)得到的另一块基材作为上坯,上坯待复合面上点焊固定若干个叠片,将上坯待复合面朝下盖在两块覆材上,确保上下坯的四周边外边缘与所述封条外边缘平齐,形成对称组合坯料;(3) Selecting a piece of substrate obtained in step (1) as a blank, and the four sides of the blank to be composited surface are fixed by spot welding, enclosing a groove, and spot welding on the composite surface of the blank in the groove a plurality of laminations, then placing the non-composite surface of the two superposed materials obtained in the step (2) in the groove, and then using the other substrate obtained in the step (1) as the upper blank, the upper blank to be composited Spot welding fixed a plurality of laminations, and the upper blank to be composited facing down on the two covering materials, ensuring that the outer peripheral edges of the upper and lower blanks are flush with the outer edge of the sealing strip to form a symmetrical composite blank;
(4)在真空环境下,将步骤(3)得到的对称组合坯料进行焊接;(4) welding the symmetric composite blank obtained in the step (3) under a vacuum environment;
(5)将步骤(4)得到的对称组合坯料加热;(5) heating the symmetric composite blank obtained in the step (4);
(6)将步骤(5)得到的对称组合坯料进行热轧制和冷却;(6) subjecting the symmetric composite blank obtained in the step (5) to hot rolling and cooling;
(7)将步骤(6)得到的对称组合坯料进行矫直与冷却、切割分板,即得钛钢复合板。(7) The symmetrical composite blank obtained in the step (6) is straightened and cooled, and the split plate is cut to obtain a titanium steel composite plate.
步骤(1)中,所述基材为为碳素钢或低合金高强钢,所述覆材为工业纯钛,如TA1、TA2,其成分及性能满足对应标准要求;所述表面处理方法为砂带打磨或铣床加工,表面处理的目的是清除坯料表面的锈层及氧化层,使表面完全露出新鲜金属。In the step (1), the substrate is carbon steel or low-alloy high-strength steel, and the covering material is industrial pure titanium, such as TA1 and TA2, and the composition and properties thereof meet the corresponding standard requirements; Abrasive belt grinding or milling machine processing, the purpose of surface treatment is to remove the rust layer and oxide layer on the surface of the blank, so that the surface completely exposes the fresh metal.
步骤(2)中,所述隔离剂主要成分为MgO粉末。In the step (2), the main component of the release agent is MgO powder.
步骤(3)中,所述封条的成分与所述基材一致,所述封条的宽度为30~60mm,所述封条的高度为两块叠合钛板厚度和两层叠片的厚度之和;所述封条与上坯和下坯的焊接深度均为30~60mm,以提供足够的焊缝强度确保复合坯轧制过程不开裂。优选地,所述封条的宽度为35~55mm。In the step (3), the composition of the seal is consistent with the substrate, the width of the seal is 30-60 mm, and the height of the seal is the sum of the thickness of the two laminated titanium sheets and the thickness of the two laminated sheets; The sealing strip and the upper and lower blanks are each welded to a depth of 30 to 60 mm to provide sufficient weld strength to ensure that the composite billet is not cracked during the rolling process. Preferably, the seal has a width of 35 to 55 mm.
步骤(3)中所述叠片的成分与所述基材一致,所述叠片为圆形叠片,所述叠片的直径为10~30mm,厚度为0.5~2mm;所述下坯待复合面上和上坯待复合面上的叠片放置方式相同,均为每隔0.5~1.5m放置一个叠片;优选地,所述下坯待复合面上的叠片位置与上坯待复合面上的叠片位置一一对应,防止组合压坯过程钛板变形,保证钛板与基材待复合面隔离,同时点焊后需打磨清理点焊引起的氧化层及焊渣,确保待复合面清洁干净。优选地,叠片的厚度为1~2mm。The component of the laminate in the step (3) is identical to the substrate, the laminate is a circular laminate, the laminate has a diameter of 10 to 30 mm, and a thickness of 0.5 to 2 mm; The laminations on the composite surface and the upper blank to be composited are placed in the same manner, and one lamination is placed every 0.5 to 1.5 m; preferably, the lamination position of the lower blank to be composited surface is to be composited with the upper blank. The lamination positions on the surface are one-to-one correspondence, which prevents the deformation of the titanium plate during the combined compacting process, and ensures that the titanium plate and the substrate are to be separated from the composite surface, and at the same time, after the spot welding, the oxide layer and the welding slag caused by the spot welding are polished to ensure the composite to be compounded. The surface is clean. Preferably, the laminate has a thickness of from 1 to 2 mm.
步骤(4)中采用真空电子束焊接方法进行焊接,焊接时真空度小于5×10 -2Pa;通 过焊接将对称组合坯料的上坯和下坯与封条、封条与封条的缝隙进行焊合。焊接深度均为30~60mm。 In step (4), the vacuum electron beam welding method is used for welding, and the vacuum degree during welding is less than 5×10 −2 Pa; the upper and lower blanks of the symmetric composite blank are welded to the gaps of the seal, the seal and the seal by welding. The welding depth is 30 to 60 mm.
步骤(5)中所述加热温度为850~930℃,加热时间根据对称组合坯厚度按10~30min/cm进行控制。优选地,加热温度为880~910℃。The heating temperature in the step (5) is 850 to 930 ° C, and the heating time is controlled according to the thickness of the symmetric composite blank at 10 to 30 min/cm. Preferably, the heating temperature is 880 to 910 °C.
步骤(6)中采用常规轧制及轧后快速冷却方式,除鳞箱不除鳞,轧制首道次除鳞;轧制后高速抛钢。所述热轧制的终轧温度≥700℃,采用大压下量轧制,轧制总压下率≥80%,其中单道次最大压下率≥20%。所述冷却为快速冷却或空气自然冷却,所述快速冷却以2~20℃/s速度进行冷却,返红温度控制在400~700℃;当轧制总厚度>16mm时,采用快速冷却;当轧制总厚度≤16mm时,采用快速冷却或空气自然冷却。In the step (6), the conventional rolling and the rapid cooling after rolling are adopted, the descaling box is not descaled, the first pass descaling is performed, and the high speed steel is thrown after rolling. The final rolling temperature of the hot rolling is ≥700 ° C, and the rolling is performed by a large reduction amount, and the total rolling reduction ratio is ≥80%, wherein the single pass maximum reduction ratio is ≥20%. The cooling is rapid cooling or natural cooling of the air, the rapid cooling is performed at a speed of 2 to 20 ° C / s, the red return temperature is controlled at 400 to 700 ° C; when the total rolling thickness is > 16 mm, rapid cooling is used; When the total thickness of the rolling is ≤16mm, rapid cooling or natural cooling of the air is adopted.
步骤(7)中所述矫直与冷却步骤如下:对轧制后的复合板进行矫直处理,矫直后上冷床冷却,待表面温度降至300℃以下时即可下线;所述切割分板步骤如下:采用等离子方式对复合板进行切头、尾及两边后,上下两张单面复合板分离,再对单面复合板进行矫直处理,经表面打磨、性能检测、打包处理后,最终获得所需规格的钛钢复合板产品。所述钛钢复合板产品的总厚度为6~60mm,其中覆材厚度为0.5~5mm。The straightening and cooling steps in the step (7) are as follows: the rolled composite plate is straightened, and the upper and lower cooling beds are cooled, and the surface is cooled when the surface temperature falls below 300 ° C; The steps of cutting the sub-board are as follows: after cutting the head, the tail and the two sides of the composite plate by plasma, the upper and lower two-sided composite plates are separated, and then the single-sided composite plate is straightened, subjected to surface grinding, performance detection, and packaging treatment. After that, the titanium steel composite board product of the required specifications is finally obtained. The titanium steel composite board product has a total thickness of 6 to 60 mm, wherein the thickness of the cladding material is 0.5 to 5 mm.
有益效果:Beneficial effects:
(1)本发明采用组坯过程中钛与钢之间添加叠片的方式,使钛与钢加热过程完全隔离,阻隔其在加热过程元素的相互扩散,有效地防止了界面TiC和TiFe等脆性相的生成;通过大压下轧制,破坏界面氧化膜,形成新结合界面,同时采用轧后快速冷却,防止脆性相再次形成,从而获得高结合性能的钛钢复合板。(1) The invention adopts a method of adding a lamination between titanium and steel in the process of forming a blank, completely separating the titanium from the heating process of the steel, blocking the interdiffusion of the elements in the heating process, and effectively preventing the brittleness of the interface TiC and TiFe. The formation of phase; through the large rolling, destroying the interface oxide film, forming a new bonding interface, and adopting rapid cooling after rolling to prevent the brittle phase from being formed again, thereby obtaining a titanium steel composite plate with high bonding performance.
(2)本发明在真空室环境下直接封焊,减少了传统工艺的埋弧封焊、钻孔、抽真空等工序,有效地防止埋弧封焊对待复合面的氧化,同时真空度更有保障。(2) The invention directly seals the welding in the vacuum chamber environment, reduces the submerged arc sealing welding, drilling, vacuuming and the like of the traditional process, effectively prevents the oxidation of the composite surface by the submerged arc sealing welding, and has more vacuum degree. Guarantee.
(3)本发明通过在钛与钢复合面之间添加叠片,有效地阻隔了钛钢复合板界面脆性相的生成,与添加中间层镍箔或铜箔相比,操作更简单,生产成本更低,同样能获得高结合性能钛钢复合板产品。(3) The invention effectively blocks the formation of brittle phase of the interface of the titanium steel composite plate by adding a lamination between the titanium and the steel composite surface, and the operation is simpler and the production cost is simpler than adding the intermediate layer nickel foil or copper foil. Lower, it is also possible to obtain high-combination titanium steel composite board products.
附图说明DRAWINGS
图1为叠片在基材坯料待复合面上放置的示意图,其中1为基材坯料,2为叠片;Figure 1 is a schematic view of a laminate placed on a surface to be composited of a substrate blank, wherein 1 is a substrate blank and 2 is a laminate;
图2为实施例2的钛钢复合板界面显微组织图。2 is a microstructural view of the interface of the titanium steel composite panel of Example 2.
具体实施方式Detailed ways
实施例1Example 1
本实施例选择基材坯料厚度66mm的Q235B钢种,覆材坯料厚度为6mm的工业纯钛TA2,轧制成品厚度为0.5+5.5mm的TA2/Q235B复合板。In this embodiment, a Q235B steel grade having a substrate blank thickness of 66 mm, an industrial pure titanium TA2 having a thickness of 6 mm of a cladding blank, and a TA2/Q235B composite panel having a thickness of 0.5+5.5 mm are rolled.
Ⅰ、表面处理:对两块Q235B基材坯料和两块TA2覆材坯料的待复合面进行打磨,清除坯料表面的锈层及氧化层,使表面完全露出新鲜金属。I. Surface treatment: The two composite parts of the Q235B substrate blank and the two TA2 cladding materials are polished to remove the rust layer and the oxide layer on the surface of the blank, so that the surface completely exposes the fresh metal.
Ⅱ、隔离剂涂刷:对覆材未打磨表面涂刷隔离剂,然后将隔离剂烘干。II. Coating of the release agent: Apply the release agent to the unpolished surface of the coated material, and then dry the release agent.
Ⅲ、对称组合坯料:选其中一块基材作为下坯,在其待复合面的四周边用封条点焊固定,封条宽度为30mm,厚度为13mm,在封条围成的槽内基材待复合面上每隔0.5米(见图1的箭头距离)放置一个圆形叠片,叠片尺寸为φ10×0.5mm,并用点焊方式将叠片固定在下坯待复合面上;然后将两块覆材非复合面叠合,放置在槽内。再将另一块基材作为上坯,在与下坯对称的待复合面同样位置点焊叠片,然后将上坯待复合面朝下,盖在两块叠合覆材的上面,确保上下基材四侧边与封条外边平齐,这样即组成一个待封焊的复合坯。III. Symmetrical composite blank: one of the base materials is selected as the blank, and the four sides of the surface to be composited are fixed by spot welding with a seal width of 30 mm and a thickness of 13 mm. The substrate to be compounded in the groove surrounded by the seal Place a circular lamination every 0.5 m (see the arrow distance of Figure 1), the lamination size is φ10 × 0.5 mm, and fix the lamination on the lower blank to be composited by spot welding; then the two cladding materials The non-composite surfaces are superposed and placed in the grooves. Then, another base material is used as the upper blank, and the laminated piece is spot-welded at the same position as the symmetrical composite surface to be composited, and then the upper blank is to be composited face down, and is placed on the top of the two laminated cladding materials to ensure the upper and lower base. The four sides of the material are flush with the outside of the seal, so that a composite blank to be sealed is formed.
Ⅵ、电子束封焊:将组好的复合坯送至真空室,然后对真空室抽真空,待真空室真空度达到3×10 -2Pa时,采用电子束将封条与基材之间的缝隙进行焊接,上坯和下坯的焊接深度均为30mm,这样即得到总厚度为145mm复合坯。 VI, electron beam sealing welding: the assembled composite blank is sent to the vacuum chamber, and then the vacuum chamber is evacuated. When the vacuum chamber vacuum reaches 3×10 -2 Pa, the electron beam is used to seal the seal between the substrate and the substrate. The gap is welded, and the welding depths of the upper and lower blanks are both 30 mm, so that a composite blank having a total thickness of 145 mm is obtained.
Ⅴ、加热:将复合坯送至步进式加热炉加热,加热温度900℃,加热总时间240min。V. Heating: The composite blank is sent to a stepping furnace for heating, the heating temperature is 900 ° C, and the total heating time is 240 min.
Ⅵ、轧制与冷却:采用常规方式轧制,除鳞箱不除鳞,轧制首道次除鳞。轧制总压下率为91.7%,道次最大压下率为28%,终轧温度控制720℃左右,最终轧制厚度为12mm,轧后采用空气自然冷却。VI, rolling and cooling: rolling in a conventional manner, descaling without descaling, rolling descaling for the first pass. The total rolling reduction rate is 91.7%, the maximum reduction rate of the pass is 28%, the final rolling temperature is controlled at 720 °C, and the final rolling thickness is 12 mm. After rolling, the air is naturally cooled.
Ⅶ、矫直与切割分板:经矫直后上冷床冷却,待表面温度降至300℃下线。经切头、尾及切两边后,上下两张单层复合板分离,再对单层复合板进行矫直处理,然后对覆材表面打磨,最终获得成品厚度0.5+5.5mm的TA2/Q235B复合板产品。VII. Straightening and cutting sub-board: After straightening, the upper cooling bed is cooled, and the surface temperature is lowered to 300 °C. After cutting the head, tail and cutting, the upper and lower single-layer composite panels are separated, and then the single-layer composite panel is straightened, and then the surface of the cladding is polished to obtain a TA2/Q235B composite with a finished thickness of 0.5+5.5 mm. Board products.
经检测,TA2/Q235B复合板的剪切强度在272MPa左右,具有很高的结合性能。After testing, the shear strength of TA2/Q235B composite board is about 272MPa, which has high bonding performance.
实施例2Example 2
本实施例选择基材坯料厚度100mm的Q345B钢种,覆材坯料厚度为10mm的TA2工业纯钛板,轧制成品厚度为2+20mm的TA2/Q345B复合板。In this embodiment, a Q345B steel grade having a substrate blank thickness of 100 mm, a TA2 industrial pure titanium plate having a thickness of the cladding material of 10 mm, and a TA2/Q345B composite plate having a thickness of 2+20 mm are rolled.
Ⅰ、表面处理:对两块Q345B基材坯料和两块TA2覆材坯料的待复合面进行打磨, 清除坯料表面的锈层及氧化层,使表面完全露出新鲜金属。I. Surface treatment: The two composite surfaces of the Q345B substrate blank and the two TA2 cladding materials are polished to remove the rust layer and the oxide layer on the surface of the blank, so that the surface completely exposes the fresh metal.
Ⅱ、隔离剂涂刷:对覆材未打磨表面涂刷隔离剂,然后将隔离剂烘干。II. Coating of the release agent: Apply the release agent to the unpolished surface of the coated material, and then dry the release agent.
Ⅲ、对称组合坯料:选其中一块基材作为下坯,在其待复合面的四周边用封条点焊固定,封条宽度为45mm,厚度为23mm,在封条围成的槽内基材待复合面上每隔0.8米放置一个圆形叠片,叠片尺寸为φ20×1.5mm,并用点焊方式将叠片固定在下坯待复合面上;然后将两块覆材非复合面叠合,放置在槽内。再将另一块基材作为上坯,在与下坯对称的待复合面同样位置点焊叠片,然后将上坯待复合面朝下,盖在两块叠合覆材的上面,确保上下基材四侧边与封条外边平齐,这样即组成一个待封焊的复合坯。III. Symmetrical composite blank: one of the substrates is selected as the blank, and the four sides of the surface to be composited are fixed by spot welding with a seal width of 45 mm and a thickness of 23 mm. The substrate to be composited in the groove surrounded by the seal A circular lamination is placed every 0.8 m, the lamination is φ20×1.5 mm, and the lamination is fixed on the lower blank to be composited by spot welding; then the two non-composite surfaces of the cladding are superposed and placed in Inside the slot. Then, another base material is used as the upper blank, and the laminated piece is spot-welded at the same position as the symmetrical composite surface to be composited, and then the upper blank is to be composited face down, and is placed on the top of the two laminated cladding materials to ensure the upper and lower base. The four sides of the material are flush with the outside of the seal, so that a composite blank to be sealed is formed.
Ⅵ、电子束封焊:将组好的复合坯送至真空室,然后对真空室抽真空,待真空室真空度达到4×10 -2Pa时,采用电子束将封条与基材之间的缝隙进行焊接,上坯和下坯的焊接深度均为45mm,这样即得到总厚度为223mm复合坯。 VI, electron beam sealing welding: the assembled composite blank is sent to the vacuum chamber, and then the vacuum chamber is evacuated. When the vacuum chamber vacuum reaches 4×10 -2 Pa, the electron beam is used to seal the seal between the substrate and the substrate. The gap is welded, and the welding depths of the upper and lower blanks are both 45 mm, so that a composite blank having a total thickness of 223 mm is obtained.
Ⅴ、加热:将复合坯送至步进式加热炉加热,加热温度850℃,加热总时间360min。V. Heating: The composite blank is sent to a stepping furnace for heating, the heating temperature is 850 ° C, and the total heating time is 360 min.
Ⅵ、轧制与冷却:采用常规方式轧制,除鳞箱不除鳞,轧制首道次除鳞。轧制总压下率为80.3%,道次最大压下率为25%,终轧温度控制790℃左右,最终轧制厚度为44mm。轧后高速抛钢,复合板快速进入超快冷进行冷却,冷却速度为4℃/s,返红温度在650℃。VI, rolling and cooling: rolling in a conventional manner, descaling without descaling, rolling descaling for the first pass. The total rolling reduction rate is 80.3%, the maximum rolling reduction rate is 25%, the finishing temperature is controlled at 790 °C, and the final rolling thickness is 44 mm. After high-speed steel casting after rolling, the composite board quickly enters ultra-fast cooling for cooling, the cooling rate is 4 ° C / s, and the red return temperature is 650 ° C.
Ⅶ、矫直与切割分板:然后经矫直后上冷床冷却,待表面温度降至300℃下线。经切头、尾及切两边后,上下两张单层复合板分离,再对单层复合板进行矫直处理,然后对覆材表面打磨,最终获得成品厚度2+20mm的TA2/Q345B复合板产品。VII. Straightening and cutting the sub-board: After straightening, the upper cooling bed is cooled, and the surface temperature is lowered to 300 ° C. After cutting the head, tail and cutting, the upper and lower single-layer composite panels are separated, and then the single-layer composite panel is straightened, and then the surface of the cladding is polished to obtain a TA2/Q345B composite panel with a finished thickness of 2+20 mm. product.
经检测,添加叠片组坯的TA2/Q345B复合板的剪切强度在252MPa左右,具有很高的结合性能,而根据对比例1可知,添加中间层镍箔的同厚度TA2/Q345B复合板的剪切强度也只有243MPa,如表1所示。可见,添加叠片能有效阻隔钛钢界面反应,获得很高的剪切强度。TA2/Q345B钛钢复合板的界面显微组织图如图2所示,钛与钢之间未发现未结合区域,复合板实现良好的冶金结合。After testing, the shear strength of the TA2/Q345B composite board with the laminated blank is about 252 MPa, which has a high bonding performance. According to the comparative example 1, the same thickness of the TA2/Q345B composite board with the intermediate layer of nickel foil is added. The shear strength is also only 243 MPa, as shown in Table 1. It can be seen that the addition of the laminate can effectively block the interfacial reaction of the titanium steel and obtain a high shear strength. The interface microstructure of TA2/Q345B titanium steel composite plate is shown in Fig. 2. No unbonded area is found between titanium and steel, and the composite plate achieves good metallurgical bonding.
实施例3Example 3
本实施例选择基材坯料厚度275mm的Q370R钢种,覆材坯料厚度为25mm的TA1工业纯钛,轧制成品厚度为5+55mm的TA1/Q370R复合板。In this embodiment, a Q370R steel having a base material thickness of 275 mm, a TA1 industrial pure titanium having a thickness of 25 mm of a cladding material, and a TA1/Q370R composite plate having a thickness of 5+55 mm are rolled.
Ⅰ、表面处理:对两块Q370R基材坯料和两块TA1覆材坯料的待复合面进行打磨,清除坯料表面的锈层及氧化层,使表面完全露出新鲜金属。I. Surface treatment: The two composite surfaces of the Q370R substrate blank and the two TA1 cladding materials are ground to remove the rust layer and the oxide layer on the surface of the blank, so that the surface completely exposes the fresh metal.
Ⅱ、隔离剂涂刷:对覆材未打磨表面涂刷隔离剂,然后将隔离剂烘干。II. Coating of the release agent: Apply the release agent to the unpolished surface of the coated material, and then dry the release agent.
Ⅲ、对称组合坯料:选其中一块基材作为下坯,在其待复合面的四周边用封条点焊固定,封条宽度为60mm,厚度为54mm,在封条围成的槽内基材待复合面上每隔1.5米放置一个圆形叠片,叠片尺寸为φ30×2.0mm,并用点焊方式将叠片固定在下坯待复合面上;然后将两块覆材非复合面叠合,放置在槽内。再将另一块基材作为上坯,在与下坯对称的待复合面同样位置点焊叠片,然后将上坯待复合面朝下,盖在两块叠合覆材的上面,确保上下基材四侧边与封条外边平齐,这样即组成一个待封焊的复合坯。III. Symmetrical composite blank: one of the substrates is selected as the blank, and the four sides of the surface to be composited are fixed by spot welding with a seal width of 60 mm and a thickness of 54 mm. The substrate to be composited in the groove surrounded by the seal Place a circular lamination every 1.5 m, the lamination size is φ30×2.0mm, and fix the lamination on the lower blank to be composited by spot welding; then stack the two non-composite surfaces of the cladding material and place them on Inside the slot. Then, another base material is used as the upper blank, and the laminated piece is spot-welded at the same position as the symmetrical composite surface to be composited, and then the upper blank is to be composited face down, and is placed on the top of the two laminated cladding materials to ensure the upper and lower base. The four sides of the material are flush with the outside of the seal, so that a composite blank to be sealed is formed.
Ⅵ、电子束封焊:将组好的复合坯送至真空室,然后对真空室抽真空,待真空室真空度达到5×10 -2Pa时,采用电子束将封条与基材之间的缝隙进行焊接,上坯和下坯的焊接深度均为60mm,这样即得到总厚度为604mm复合坯。 VI, electron beam sealing welding: the assembled composite blank is sent to the vacuum chamber, and then the vacuum chamber is evacuated. When the vacuum chamber vacuum reaches 5×10 -2 Pa, the electron beam is used to seal the seal between the substrate and the substrate. The gap is welded, and the welding depths of the upper and lower blanks are both 60 mm, so that a composite blank having a total thickness of 604 mm is obtained.
Ⅴ、加热:将复合坯送至台车炉加热,加热温度880℃,加热总时间820min。V, heating: The composite blank is sent to the trolley furnace for heating, the heating temperature is 880 ° C, and the total heating time is 820 min.
Ⅵ、轧制与冷却:采用常规方式轧制,除鳞箱不除鳞,轧制首道次除鳞。轧制总压下率为80.1%,道次最大压下率为22%,最终轧制厚度为120mm,终轧温度控制810℃左右。轧后高速抛钢,复合板快速进入超快冷进行冷却,冷却速度为6℃/s,返红温度在630℃。VI, rolling and cooling: rolling in a conventional manner, descaling without descaling, rolling descaling for the first pass. The total rolling reduction ratio is 80.1%, the maximum rolling reduction rate is 22%, the final rolling thickness is 120 mm, and the finishing rolling temperature is controlled at about 810 °C. After high-speed steel casting after rolling, the composite board quickly enters ultra-fast cooling for cooling, the cooling rate is 6 ° C / s, and the red return temperature is 630 ° C.
Ⅶ、矫直与切割分板:然后经矫直后上冷床冷却,待表面温度降至300℃下线。经切头、尾及切两边后,上下两张单层复合板分离,再对单层复合板进行矫直处理,然后对覆材表面打磨,最终获得成品厚度5+55mm的TA1/Q370R复合板产品。VII. Straightening and cutting the sub-board: After straightening, the upper cooling bed is cooled, and the surface temperature is lowered to 300 ° C. After cutting the head, tail and cutting, the upper and lower single-layer composite panels are separated, and then the single-layer composite panel is straightened, and then the surface of the cladding is polished to obtain a TA1/Q370R composite panel with a finished thickness of 5+55 mm. product.
经检测,TA1/Q370R复合板的剪切强度在232MPa左右,在大厚度复合板中仍具有很高的结合性能。After testing, the shear strength of TA1/Q370R composite board is about 232MPa, and it still has high bonding performance in large thickness composite board.
实施例4Example 4
本实施例选择基材坯料厚度98mm的X70钢种,覆材坯料厚度为14mm的TA1工业纯钛板,轧制成品厚度为2+14mm的TA1/X70管线用钛钢复合板。In this embodiment, an X70 steel grade having a base material thickness of 98 mm, a TA1 industrial pure titanium plate having a thickness of a cladding material of 14 mm, and a titanium steel composite plate for a TA1/X70 pipeline having a thickness of 2+14 mm are selected.
Ⅰ、表面处理:对两块X70基材坯料和两块TA1覆材坯料的待复合面进行打磨,清除坯料表面的锈层及氧化层,使表面完全露出新鲜金属。I. Surface treatment: The two composite surfaces of the X70 substrate blank and the two TA1 cladding materials are ground to remove the rust layer and the oxide layer on the surface of the blank, so that the surface completely exposes the fresh metal.
Ⅱ、隔离剂涂刷:对覆材未打磨表面涂刷隔离剂,然后将隔离剂烘干。II. Coating of the release agent: Apply the release agent to the unpolished surface of the coated material, and then dry the release agent.
Ⅲ、对称组合坯料:选其中一块基材作为下坯,在其待复合面的四周边用封条点焊固定,封条宽度为40mm,厚度为30mm,在封条围成的槽内基材待复合面上每隔0.5米放置一个圆形叠片,叠片尺寸为φ10×1.0mm,并用点焊方式将叠片固定在下坯待复 合面上;然后将两块覆材非复合面叠合,放置在槽内。再将另一块基材作为上坯,在与下坯对称的待复合面同样位置点焊叠片,然后将上坯待复合面朝下,盖在两块叠合覆材的上面,确保上下基材四侧边与封条外边平齐,这样即组成一个待封焊的复合坯。III. Symmetrical composite blank: one of the base materials is selected as the blank, and the four sides of the surface to be composited are fixed by spot welding with a seal width of 40 mm and a thickness of 30 mm. The substrate to be compounded in the groove surrounded by the seal A circular lamination is placed every 0.5 m, the lamination is φ10×1.0 mm, and the lamination is fixed on the lower blank to be composited by spot welding; then the two non-composite surfaces of the cladding are superposed and placed in Inside the slot. Then, another base material is used as the upper blank, and the laminated piece is spot-welded at the same position as the symmetrical composite surface to be composited, and then the upper blank is to be composited face down, and is placed on the top of the two laminated cladding materials to ensure the upper and lower base. The four sides of the material are flush with the outside of the seal, so that a composite blank to be sealed is formed.
Ⅵ、电子束封焊:将组好的复合坯送至真空室,然后对真空室抽真空,待真空室真空度达到3×10 -2Pa时,采用电子束将封条与基材之间的缝隙进行焊接,上坯和下坯的焊接深度均为40mm,这样即得到总厚度为226mm复合坯。 VI, electron beam sealing welding: the assembled composite blank is sent to the vacuum chamber, and then the vacuum chamber is evacuated. When the vacuum chamber vacuum reaches 3×10 -2 Pa, the electron beam is used to seal the seal between the substrate and the substrate. The gap is welded, and the welding depth of the upper and lower blanks is 40 mm, so that a composite blank having a total thickness of 226 mm is obtained.
Ⅴ、加热:将复合坯送至步进式炉加热,加热温度930℃,加热总时间350min。V. Heating: The composite blank is sent to a step furnace for heating, the heating temperature is 930 ° C, and the total heating time is 350 min.
Ⅵ、轧制与冷却:采用常规方式轧制,除鳞箱不除鳞,轧制首道次除鳞。轧制总压下率为85.8%,道次最大压下率为27%,最终轧制厚度为32mm,终轧温度控制800℃左右。轧后高速抛钢,复合板快速进入超快冷进行冷却,冷却速度为20℃/s,返红温度在400℃。VI, rolling and cooling: rolling in a conventional manner, descaling without descaling, rolling descaling for the first pass. The total rolling reduction ratio is 85.8%, the maximum rolling reduction rate is 27%, the final rolling thickness is 32 mm, and the finishing rolling temperature is controlled at about 800 °C. After high-speed steel casting after rolling, the composite plate quickly enters ultra-fast cooling for cooling, the cooling rate is 20 ° C / s, and the red return temperature is 400 ° C.
Ⅶ、矫直与切割分板:然后经矫直后上冷床冷却,待表面温度降至300℃下线。经切头、尾及切两边后,上下两张单层复合板分离,再对单层复合板进行矫直处理,然后对覆材表面打磨,最终获得成品厚度2+14mm的TA1/X70管线用钛钢复合板产品。VII. Straightening and cutting the sub-board: After straightening, the upper cooling bed is cooled, and the surface temperature is lowered to 300 ° C. After cutting the head, tail and cutting, the upper and lower single-layer composite panels are separated, and then the single-layer composite panel is straightened, and then the surface of the cladding is polished to obtain a TA1/X70 pipeline with a finished thickness of 2+14 mm. Titanium steel composite board products.
经检测,TA1/X70复合板的剪切强度在268MPa左右,具有很高的结合性能。After testing, the shear strength of TA1/X70 composite board is about 268MPa, which has high bonding performance.
对比例1Comparative example 1
制备方法同实施例2,不同的是步骤Ⅲ中对称组合坯料时不添加叠片,而是选用添加中间层镍箔,具体过程如下:首先另外准备两张与覆材长宽尺寸一致,厚度为0.5mm的镍箔,清理镍箔上下表面的氧化层,保证上下表面洁净。选其中一块基材作为下坯,在其待复合面的四周边用封条点焊固定,封条宽度为45mm,厚度为21mm,在封条围成的槽内基材待复合面上放置其中一张镍箔;然后将两块覆材非复合面叠合,放置在槽内镍箔上面,再在两块叠合覆材上放置另一张镍箔。然后将另一块基材作为上坯,将上坯待复合面朝下,盖在镍箔上,同时确保上下基材四侧边与封条外边平齐,这样即组成一个待封焊的复合坯。经步骤Ⅵ电子束封焊,即得到总厚度为221mm复合坯。然后再经加热、轧制与冷却、矫直与切割分板,即可获得添加中间层镍箔的2+20mm厚度的TA2/Q345B复合板,经检测,其剪切强度为243MPa,见表1所示。The preparation method is the same as that of the second embodiment. The difference is that the laminate is not symmetrically added in the step III, and the intermediate layer nickel foil is added. The specific process is as follows: firstly, two additional dimensions are prepared in accordance with the length and width dimensions of the cladding material, and the thickness is 0.5mm nickel foil, clean the oxide layer on the upper and lower surfaces of the nickel foil to ensure the upper and lower surfaces are clean. One of the substrates is selected as the blank, and the four sides of the surface to be composited are fixed by spot welding with a seal width of 45 mm and a thickness of 21 mm. One nickel is placed on the substrate to be composited in the groove surrounded by the seal. Foil; then, the two clad material non-composite surfaces are superposed, placed on the nickel foil in the trough, and another nickel foil is placed on the two superposed clad materials. Then, another substrate is used as the upper blank, and the upper blank is to be faced with the composite surface facing downward, and is covered on the nickel foil, and at the same time, the four sides of the upper and lower substrates are ensured to be flush with the outer edge of the seal, so that a composite blank to be sealed is formed. After stepwise electron beam sealing, a composite blank having a total thickness of 221 mm is obtained. Then, after heating, rolling and cooling, straightening and cutting the split plate, a TA2/Q345B composite plate with a thickness of 2+20 mm added with an intermediate layer of nickel foil can be obtained, and the shear strength is 243 MPa after testing, as shown in Table 1. Shown.
对比例2Comparative example 2
制备方法同实施例2,不同的是步骤Ⅲ中对称组合坯料时采用直接组坯,既不添加叠片,也不添加中间层,所制备厚度2+20mm的TA2/Q345B复合板。经检测,直接组 坯的钛钢复合板TA2/Q345B,其剪切强度只有178MPa,见表1所示。The preparation method is the same as that of the second embodiment. The difference is that the straight composite is used in the symmetric combination of the blanks in the step III, and the TA2/Q345B composite plate with a thickness of 2+20 mm is prepared without adding a laminate or an intermediate layer. After testing, the titanium steel composite plate TA2/Q345B with direct blanking has a shear strength of only 178 MPa, as shown in Table 1.
由表1数据对比可知,通过添加叠片,能制备高结合性能的钛钢复合板,其剪切强度与添加中间层镍箔的剪切强度相当,且远远超过直接组坯制备的钛钢复合板的剪切强度。但通过添加叠片组坯,工艺简单,成本低廉;而添加中间层镍箔,镍箔价格昂贵,而且清理镍箔上下表面操作繁琐,成本很高。It can be seen from the comparison of the data in Table 1 that by adding the laminate, the titanium steel composite plate with high bonding property can be prepared, and the shear strength is equivalent to the shear strength of the added intermediate layer nickel foil, and far exceeds the titanium steel prepared by the direct preform. Shear strength of the composite panel. However, by adding the laminated blank, the process is simple and the cost is low; while the intermediate layer of nickel foil is added, the nickel foil is expensive, and the operation of cleaning the upper and lower surfaces of the nickel foil is cumbersome and costly.
表1添加叠片、添加中间层镍箔及直接组坯制备的钛钢复合板剪切强度对比Table 1 Comparison of shear strength of titanium steel composite sheets prepared by adding laminated sheets, adding intermediate layer nickel foil and directly forming blanks
Figure PCTCN2018119274-appb-000001
Figure PCTCN2018119274-appb-000001
除上述实施例外,本发明还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本发明要求的保护范围。Other than the above-described embodiments, the present invention may have other embodiments. Any technical solution formed by equivalent replacement or equivalent transformation falls within the protection scope of the present invention.

Claims (10)

  1. 一种钛钢复合板的制备方法,其特征在于,包括以下步骤:A method for preparing a titanium steel composite panel, comprising the steps of:
    (1)将基材和覆材坯料的待复合面进行表面处理;(1) subjecting the surface to be composited of the substrate and the covering blank to a surface treatment;
    (2)将步骤(1)得到的覆材非复合面涂刷隔离剂,烘干;(2) coating the non-composite surface of the cladding material obtained in the step (1) with a release agent, and drying;
    (3)选取步骤(1)得到的一块基材作为下坯,所述下坯待复合面的四周边用封条点焊固定,围成一个槽,在槽内下坯待复合面上点焊固定若干个叠片,然后将步骤(2)得到的两块覆材的非复合面叠合放置在槽内,再将步骤(1)得到的另一块基材作为上坯,上坯待复合面上点焊固定若干个叠片,将上坯待复合面朝下盖在两块覆材上,确保上下坯的四周边外边缘与所述封条外边缘平齐,形成对称组合坯料;(3) Selecting a piece of substrate obtained in step (1) as a blank, and the four sides of the blank to be composited surface are fixed by spot welding, enclosing a groove, and spot welding on the composite surface of the blank in the groove a plurality of laminations, then placing the non-composite surface of the two superposed materials obtained in the step (2) in the groove, and then using the other substrate obtained in the step (1) as the upper blank, the upper blank to be composited Spot welding fixed a plurality of laminations, and the upper blank to be composited facing down on the two covering materials, ensuring that the outer peripheral edges of the upper and lower blanks are flush with the outer edge of the sealing strip to form a symmetrical composite blank;
    (4)在真空环境下,将步骤(3)得到的对称组合坯料进行焊接;(4) welding the symmetric composite blank obtained in the step (3) under a vacuum environment;
    (5)将步骤(4)得到的对称组合坯料加热;(5) heating the symmetric composite blank obtained in the step (4);
    (6)将步骤(5)得到的对称组合坯料进行热轧制和冷却;(6) subjecting the symmetric composite blank obtained in the step (5) to hot rolling and cooling;
    (7)将步骤(6)得到的对称组合坯料进行矫直、切割分板,即得钛钢复合板。(7) Straightening the symmetrical composite blank obtained in the step (6) and cutting the split plate to obtain a titanium steel composite plate.
  2. 根据权利要求1所述的制备方法,其特征在于,步骤(1)中所述基材为碳素钢或低合金高强钢,所述覆材为工业纯钛;所述表面处理方法为砂带打磨或铣床加工。The preparation method according to claim 1, wherein the substrate in the step (1) is carbon steel or low-alloy high-strength steel, the covering material is industrial pure titanium; and the surface treatment method is abrasive belt. Grinding or milling machine processing.
  3. 根据权利要求1所述的制备方法,其特征在于,步骤(2)中所述隔离剂主要成分为MgO粉末。The preparation method according to claim 1, wherein the main component of the release agent in the step (2) is MgO powder.
  4. 根据权利要求1所述的制备方法,其特征在于,步骤(3)中所述封条的成分与所述基材一致,所述封条的宽度为30~60mm,所述封条的高度为两块叠合覆材厚度和两层叠片的厚度之和。The preparation method according to claim 1, wherein the composition of the seal in step (3) is consistent with the substrate, the width of the seal is 30 to 60 mm, and the height of the seal is two stacks. The sum of the thickness of the clad material and the thickness of the two laminate sheets.
  5. 根据权利要求1所述的制备方法,其特征在于,步骤(3)中所述叠片的成分与所述基材一致,所述叠片为圆形叠片,所述叠片的直径为10~30mm,厚度为0.5~2mm;所述下坯待复合面上和上坯待复合面上的叠片放置方式相同,均为每隔0.5~1.5m放置一个叠片。The preparation method according to claim 1, wherein the composition of the laminate in step (3) is identical to the substrate, the laminate is a circular laminate, and the laminate has a diameter of 10 ~30mm, the thickness is 0.5~2mm; the laminations on the under-composite composite surface and the upper blank to be composited are placed in the same manner, and one lamination is placed every 0.5~1.5m.
  6. 根据权利要求1所述的制备方法,其特征在于,步骤(4)中采用真空电子束焊接方法将对称组合坯料的上坯和下坯与封条、封条与封条的缝隙进行焊合,焊接深度均为30~60mm,焊接时真空度小于5×10 -2Pa。 The preparation method according to claim 1, wherein in step (4), the blank and the blank of the symmetric composite blank are welded to the gaps of the seal, the seal and the seal by vacuum electron beam welding, and the welding depth is uniform. It is 30 to 60 mm, and the degree of vacuum during welding is less than 5 × 10 -2 Pa.
  7. 根据权利要求1所述的制备方法,其特征在于,步骤(5)中所述加热温度为850~930℃,加热时间根据组合坯料厚度按10~30min/cm进行控制。The preparation method according to claim 1, wherein the heating temperature in the step (5) is 850 to 930 ° C, and the heating time is controlled in accordance with the thickness of the composite blank by 10 to 30 min/cm.
  8. 根据权利要求1所述的制备方法,其特征在于,步骤(6)中所述热轧制的终轧 温度≥700℃,轧制总压下率≥80%,其中单道次最大压下率≥20%。The preparation method according to claim 1, wherein the finishing rolling temperature of the hot rolling in the step (6) is ≥700 ° C, and the total rolling reduction ratio is ≥80%, wherein the single pass maximum reduction ratio ≥20%.
  9. 根据权利要求1所述的制备方法,其特征在于,步骤(6)中所述冷却为快速冷却或空气自然冷却;所述快速冷却以2~20℃/s速度进行冷却,返红温度控制在400~700℃;当轧制总厚度>16mm时,采用快速冷却;当轧制总厚度≤16mm时,采用快速冷却或空气自然冷却。The preparation method according to claim 1, wherein the cooling in the step (6) is rapid cooling or natural cooling of the air; the rapid cooling is performed at a speed of 2 to 20 ° C / s, and the reddening temperature is controlled at 400~700°C; when the total thickness of rolling is >16mm, rapid cooling is adopted; when the total thickness of rolling is ≤16mm, rapid cooling or natural cooling of air is adopted.
  10. 根据权利要求1所述的制备方法,其特征在于,步骤(7)中所述钛钢复合板的总厚度为6~60mm,其中覆材厚度为0.5~5mm。The preparation method according to claim 1, wherein the titanium steel composite plate in the step (7) has a total thickness of 6 to 60 mm, wherein the thickness of the cladding material is 0.5 to 5 mm.
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