WO2019123953A1 - 溶融亜鉛めっき鋼板の製造方法及び連続溶融亜鉛めっき装置 - Google Patents
溶融亜鉛めっき鋼板の製造方法及び連続溶融亜鉛めっき装置 Download PDFInfo
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- WO2019123953A1 WO2019123953A1 PCT/JP2018/042900 JP2018042900W WO2019123953A1 WO 2019123953 A1 WO2019123953 A1 WO 2019123953A1 JP 2018042900 W JP2018042900 W JP 2018042900W WO 2019123953 A1 WO2019123953 A1 WO 2019123953A1
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- steel plate
- hearth roll
- gas supply
- soaking
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
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Definitions
- the present invention is a continuous galvanizing apparatus having a vertical annealing furnace in which a heating zone, a soaking zone and a cooling zone are juxtaposed in this order, and a galvanizing facility located downstream of the cooling zone, and the apparatus Manufacturing method of a hot-dip galvanized steel sheet using
- the hot-dip galvanized steel sheet is manufactured by subjecting the steel sheet of the base material to heat annealing at a temperature of about 600 to 900 ° C. in a reducing atmosphere or a non-oxidizing atmosphere, and then subjecting the steel sheet to a galvanizing treatment. Furthermore, the galvanizing applied to the steel plate can be heat-alloyed to produce an alloyed galvanized steel sheet.
- Si in steel is an oxidizable element, and is selectively oxidized even in a generally used reducing atmosphere or non-oxidizing atmosphere to be concentrated on the surface of a steel sheet to form an oxide.
- This oxide reduces the wettability with molten zinc at the time of plating treatment to cause non-plating. Therefore, with the increase of the Si concentration in the steel, the wettability rapidly decreases and non-plating frequently occurs. Moreover, even when it does not lead to non-plating, there is a problem that it is inferior to plating adhesion.
- Si in the steel is selectively oxidized and concentrated on the surface of the steel sheet, there is a problem that significant alloying delay occurs in the alloying process after hot-dip galvanizing, and the productivity is significantly impaired.
- Patent Document 1 after the surface of a steel plate is once oxidized using a direct-fired heating furnace (DFF), Si is annealed by annealing the steel plate in a reducing atmosphere.
- DFF direct-fired heating furnace
- a method has been described which internally oxidizes and suppresses the concentration of Si on the surface of a steel sheet to improve the wettability and adhesion of hot-dip galvanizing. It is described that the reduction annealing after heating may be performed by a conventional method (dew point -30 to -40 ° C.).
- Patent Document 2 describes a steel plate having a steel plate temperature of at least 300 ° C. or more in a continuous annealing hot-dip plating method using an annealing furnace having a heating zone front stage, a heating zone rear stage, a holding zone and a cooling zone and a hot dip plating bath.
- Heating or heat retention is indirect heating, and the atmosphere in the furnace of each zone is an atmosphere consisting of 1 to 10% by volume of hydrogen, the balance being nitrogen and unavoidable impurities, and the steel plate reaching temperature during heating at the former stage of the heating zone is 550 ° C. More than 750 ° C.
- Dew points after the heating zone and the retentive zone following this are set at ⁇ 30 ° C. or more and 0 ° C. or less;
- a technique is described which internally oxidizes Si by annealing under the conditions described above to suppress the concentration of Si on the surface of a steel sheet.
- a mixed gas of nitrogen and hydrogen is humidified and introduced to the latter part of the heating zone and / or the holding zone.
- Patent Document 3 a step of carrying a steel strip in the order of a heating zone, a soaking zone and a cooling zone inside an annealing furnace, and annealing the steel strip, and a steel strip discharged from the cooling zone And galvanizing, and heating and alloying the zinc plating, wherein the reducing gas or non-oxidizing gas supplied to the soaking zone is a mixture of a humidifying gas and a drying gas.
- the mixed gas is supplied from the at least one gas supply port provided in the lower half area of the height direction of the soaking area into the soaking area, and the height of the soaking area is high.
- Alloyed hot-dip galvanizing characterized in that the dew point measured in the upper 1 ⁇ 5 region in the longitudinal direction and the dew point measured in the lower 1 ⁇ 5 region are both ⁇ 20 ° C. and 0 ° C. A method of manufacturing a steel plate is described.
- Patent Document 3 has the following problems because the humidified gas is supplied from the lower side than in the height direction 1/2 of the soaking area. That is, when the humidifying gas supply port is close to the descending path of the steel plate, the high dew point gas accompanies the steel plate and reaches the lower hearth roll of the soaking area, so that pickup defects occur in the lower hearth roll. On the other hand, in the area of the descending path of the steel plate in the upper part of the soaking zone, the humidifying gas does not reach and the dew point rise is not sufficient, so the Si internal oxidation amount is insufficient and the plating adhesion deteriorates.
- the present invention is a hot-dip galvanized steel sheet which has high plating adhesion and can obtain a good plating appearance when hot-dip galvanizing is performed on a steel sheet having a Si content of 0.2% by mass or more.
- An object of the present invention is to provide a manufacturing method and a continuous hot dip galvanizing apparatus.
- the inventors of the present invention have obtained the idea that the humidified gas is uniformly diffused in the soaking zone using the steel plate associated gas flow generated by the conveyance of the steel plate, Attention was focused on the positional relationship between the transport direction and the humidifying gas supply port in the soaking zone. That is, the first humidifying gas supply port is provided so as to overlap the steel plate of the rising path when viewed from the side of the soaking zone, and in this case, if the first humidifying gas supply port is provided at the lower part of the soaking zone, The humidified gas supplied into the soaking area from the humidified gas supply port 1 spreads upward on the steel plate associated gas flow.
- a second humidifying gas supply port is provided so as to overlap with the steel plate of the descending path when viewed from the side surface of the soaking area, and in this case, if the second humidifying gas supply port is provided in the upper part of the soaking area, The humidified gas supplied from the second humidified gas supply port into the soaking zone spreads downward on the steel plate associated gas flow.
- the inventors of the present invention found that by arranging the humidifying gas supply port in this manner, the humidifying gas diffuses uniformly in the soaking area, so that the distribution of dew points in the soaking area can be made uniform.
- a continuous galvanizing apparatus having a vertical annealing furnace in which a heating zone, a soaking zone, a cooling zone are juxtaposed in this order, and a galvanizing facility located downstream of the cooling zone
- a method of producing a hot-dip galvanized steel sheet The steel sheet is conveyed inside the annealing furnace in the order of the heating zone, the soaking zone and the cooling zone, and annealing is performed on the steel sheet, wherein the steel sheet is disposed at the upper and lower portions of each band respectively.
- the first humidifying gas supply port is provided at a position 2.0 m or more lower than the center of the upper hearth roll, and the second humidifying gas supply port is 2.0 m from the center of the lower hearth roll.
- the cooling zone is provided with at least one cooling nozzle along the steel plate transport path, A humidifying gas is supplied into the cooling zone, and at that time, the humidifying gas is supplied from a third humidifying gas supply port provided at a position within 3.0 m on the upstream side of the steel plate conveyance path from the most upstream position of the cooling nozzle.
- the dew point in the vicinity of the upper hearth roll and the lower hearth roll is -10 ° C. or lower, and the dew point at a distance of 1.0 m or more from the upper hearth roll and the lower hearth roll is The method for producing a galvanized steel sheet according to any one of the above (1) to (4), wherein the temperature is ⁇ 20 ° C. or more and 0 ° C. or less.
- the continuous hot-dip galvanizing apparatus further includes an alloying facility located downstream of the hot-dip galvanizing facility, The method for producing a galvanized steel sheet according to any one of the above (1) to (5), further including the step of heating and alloying the zinc plating applied to the steel sheet using the alloying facility.
- a continuous galvanizing apparatus comprising: a vertical annealing furnace in which a heating zone, a soaking zone, a cooling zone are juxtaposed in this order, and a galvanizing facility located downstream of the cooling zone.
- An upper hearth roll provided one or more at each of upper and lower portions of the heating zone, the soaking zone and the cooling zone to convey a steel plate a plurality of times in the vertical direction inside each zone to form a plurality of passes.
- Lower hearth roll In the pass where the steel plate moves upward in the soaking zone, at a position 1.0 m to 5.0 m higher than the center of the lower hearth roll and at a position overlapping the steel plate of the pass when viewed from the side of the soaking zone A first humidifying gas supply port provided; In the pass where the steel plate moves downward in the soaking zone, at a position 1.0 m to 5.0 m lower than the center of the upper hearth roll and at a position overlapping the steel plate of the pass when viewed from the side of the soaking zone A second humidifying gas supply port provided; A continuous hot-dip galvanizing apparatus characterized by having.
- the first humidifying gas supply port is provided at a position 2.0 m or more lower than the center of the upper hearth roll, and the second humidifying gas supply port is 2.0 m from the center of the lower hearth roll.
- FIG. 1 It is a schematic diagram which shows the structure of the continuous hot dip galvanization apparatus 100 used by one Embodiment of this invention. It is a schematic diagram which shows the supply system of humidification gas and dry gas to the soaking zone 12 in FIG. 1, and the supply system of humidification gas to the 1st cooling zone 14. As shown in FIG.
- the continuous galvanizing apparatus 100 includes a vertical annealing furnace 20 in which a heating zone 10, a soaking zone 12 and cooling zones 14 and 16 are juxtaposed in this order, and hot-dip galvanizing positioned downstream of the cooling zone 16 in the steel sheet passing direction. It has a hot-dip galvanizing bath 22 as an installation, and an alloying installation 23 located downstream of the hot-dip galvanizing bath 22 in the steel sheet passing direction.
- the cooling zone includes a first cooling zone 14 (quenching zone) and a second cooling zone 16 (cool cooling zone). The tip of the snout 18 connected to the second cooling zone 16 is immersed in the hot dip galvanizing bath 22, and the annealing furnace 20 and the hot dip galvanization bath 22 are connected.
- Steel plate (steel strip) P is introduced into heating zone 10 from a steel plate inlet at the lower part of heating zone 10.
- each band 10, 12, 14, 16 one or more hearth rolls are arranged at the top and bottom.
- the steel plate P is conveyed a plurality of times in the vertical direction inside a predetermined band of the annealing furnace 20 to form a plurality of passes.
- FIG. 1 shows an example of two passes in the heating zone 10, 10 passes in the soaking zone 12, two passes in the first cooling zone 14 and two passes in the second cooling zone 16, the number of passes is limited to this. Instead, it can be set appropriately according to the processing conditions.
- the steel plate P is turned at a right angle without being folded back, and the steel plate P is moved to the next band. In this manner, the steel plate P can be conveyed in the order of the heating zone 10, the soaking zone 12, and the cooling zones 14 and 16 inside the annealing furnace 20, and the steel plate P can be annealed.
- Each of the bands 10, 12, 14, 16 is a vertical furnace, and the height thereof is not particularly limited, but can be about 20 to 40 m.
- the length of each band may be appropriately determined according to the number of passes in each band, and for example, in the case of a 2-pass heating zone 10, it is about 0.8 to 2 m.
- 10 passes of soaking area 12 it can be about 10 to 20 m, and in the case of two passes of first cooling zone 14 and second cooling zone 16, it can be about 0.8 to 2 m each.
- adjacent bands are in communication via a communicating portion that connects upper portions or lower portions of the respective bands.
- the heating zone 10 and the soaking zone 12 communicate with each other via a throat (a throttling portion) 11 which connects lower portions of the respective zones.
- the soaking area 12 and the first cooling zone 14 are in communication via the throat 13 connecting the lower portions of the respective zones.
- the first cooling zone 14 and the second cooling zone 16 are in communication via the throat 15 connecting the lower portions of the respective zones.
- the height of each throat may be set appropriately, but from the viewpoint of enhancing the independence of the atmosphere of each zone, it is preferable that the height of each throat be as low as possible.
- the gas in the annealing furnace 20 flows from the downstream to the upstream of the furnace and is discharged from the steel plate inlet at the lower part of the heating zone 10.
- the steel plate P in the heating zone 10, can be indirectly heated using a radiant tube (RT) or an electric heater.
- the average temperature in the heating zone 10 is preferably 500 to 800.degree.
- a reducing gas or a non-oxidizing gas is separately supplied.
- a H 2 -N 2 mixed gas is usually used, and for example, a gas having a composition consisting of 1 to 20% by volume of H 2 , the balance being N 2 and unavoidable impurities (dew point: about -60 ° C.) Can be mentioned.
- a gas (dew point: about ⁇ 60 ° C.) having a composition comprising N 2 and unavoidable impurities can be mentioned.
- the gas supply to the heating zone 10 is not particularly limited, but it is preferable to supply gas from two or more places in the height direction and one or more places in the length direction so as to be uniformly introduced into the heating zone.
- the flow rate of the gas supplied to the heating zone is measured by a gas flow meter (not shown) provided in the pipe, and is not particularly limited, but can be about 10 to 100 (Nm 3 / hr).
- the steel plate P in the soaking zone 12, can be indirectly heated using a radiant tube (not shown) as the heating means.
- the average temperature inside the soaking zone 12 is preferably 700 to 900 ° C.
- the soaking area 12 is supplied with a reducing gas or a non-oxidizing gas.
- a reducing gas a H 2 -N 2 mixed gas is usually used, and for example, a gas having a composition consisting of 1 to 20% by volume of H 2 , the balance being N 2 and unavoidable impurities (dew point: about -60 ° C.) Can be mentioned.
- a gas dew point: about ⁇ 60 ° C.
- a gas dew point: about ⁇ 60 ° C. having a composition comprising N 2 and unavoidable impurities can be mentioned.
- the gas supplied to the soaking zone 12 is in the form of a humidified gas and a dry gas.
- the “drying gas” is the above-mentioned reducing gas or non-oxidizing gas having a dew point of about ⁇ 60 ° C. to ⁇ 50 ° C. and is not humidified by a humidifier.
- the “humidified gas” is a gas humidified to a dew point of 10 to 30 ° C. by a humidifier.
- humidification gas is supplied to the soaking area 12 in addition to the drying gas in order to raise the dew point in the soaking area .
- a steel plate having a Si content of less than 0.2 mass% for example, a normal steel plate having a tensile strength of about 270 MPa
- only dry gas is supplied to the soaking zone 12 to avoid oxidation of the steel plate surface.
- Mixed gas is not supplied.
- FIG. 2 is a schematic view showing a supply system of humidified gas and dry gas to the soaking area 12.
- the reducing gas or non-oxidizing gas (drying gas) is partially sent to the humidifying device 26 by the gas distribution device 24, and the remaining portion passes through the drying gas pipe 30 as the drying gas.
- the drying gas is supplied into the soaking area 12 through the drying gas supply ports 32A, 32B, 32C provided in the upper part of the soaking area and the drying gas supply ports 34A, 34B, 34C provided in the lower part of the soaking area.
- the dew point near the hearth roll can be made lower than the soaking center, and the occurrence of pickup defects can be suppressed.
- the position and the number of the drying gas supply ports are not limited to the example shown in FIG. 2 and may be appropriately determined in consideration of various conditions. However, it is preferable that a plurality of drying gas supply ports be disposed at the same height position along the longitudinal direction of the soaking area, and it is preferable that the drying gas supply ports be disposed uniformly in the longitudinal direction of the soaking area.
- the humidifier examples include a device that humidifies a dry gas by a humidification method such as a bubbling type, a membrane exchange type, or a high temperature steam addition type.
- a humidification method such as a bubbling type, a membrane exchange type, or a high temperature steam addition type.
- the membrane exchange type is desirable from the viewpoint of the dew point stability when the flow rate changes.
- the humidifying device 26 shown in FIG. 2 there is a humidifying module having a fluorine-based or polyimide-based hollow fiber membrane or flat membrane, etc., a drying gas is flowed inside the membrane, and a circulating constant temperature water tank 28 outside the membrane. And circulate the pure water adjusted to the predetermined temperature.
- the fluorine-based or polyimide-based hollow fiber membrane or flat membrane is a type of ion exchange membrane having an affinity for water molecules.
- the drying gas temperature changes according to the season and the change in the temperature of the day.
- the heat exchange can be performed by taking sufficient contact area between the gas and water through the water vapor permeable membrane, so the drying gas temperature Whether the temperature is higher or lower than the circulating water temperature, the dry gas becomes a gas humidified to the same dew point as the set water temperature, and highly accurate dew point control becomes possible.
- the dew point of the humidified gas can be arbitrarily controlled in the range of 5 to 50.degree.
- piping for humidified gas should be higher than the humidified gas dew point and higher than the outside temperature It is heated and kept warm.
- the humidified gas is supplied in two systems of the first humidified gas supply ports 40A to 40E and the second humidified gas supply ports 42A to 42E.
- the gas humidified by the humidifying device 26 is distributed to the above two systems by the humidified gas distribution device 36, and the first humidified gas supply ports 40A to 40E and the second It is supplied into the soaking area 12 through the humidified gas supply ports 42A to 42E.
- symbol 48 is a flow meter for humidification gas
- symbol 50 is a dew point meter for humidification gas.
- the conveyance direction of the steel sheet P in the soaking area 12 and the soaking area The positional relationship with the humidification gas supply port in 12 is important.
- the steel plate P includes five upper hearth rolls 52 installed at the same height above the soaking area 12 and five lower hearth rolls 54 installed at the same height below the soaking area 12. While passing, it is conveyed alternately 10 times in the vertical direction inside the soaking zone 12 to form 10 passes.
- the diameter of the upper hearth roll 52 and the lower hearth roll 54 that is, the distance between adjacent passes is about 800 to 1000 mm, while the steel plate associated gas flow exists only about 30 mm from the steel sheet surface. Therefore, in the present embodiment, in a path (rise path) in which the steel plate P moves upward, a position 1.0 m to 5.0 m higher than the center of the lower hearth roll 54 (that is, upward from the center of the lower hearth roll 54) Through the first humidifying gas supply ports 40A to 40E provided at a position overlapping the steel plate of the path when viewed from the side surface of the soaking area 12). Supply.
- a position 1.0 m to 5.0 m lower than the center of the upper hearth roll 52 (that is, 1.0 m downward from the center of the upper hearth roll 52)
- the humidification gas is supplied from the second humidification gas supply ports 42A to 42E provided at a height of 5.0 m or less and at a position overlapping the steel plate of the path viewed from the side surface of the soaking area 12.
- “side surface of soaking area” means the axial direction of upper hearth roll 52 and lower hearth roll 54 in the furnace wall constituting the soaking area that is a vertical furnace (ie, the sheet width direction of steel plate P Let us say a pair of faces perpendicular to FIG. 2 is a side view of the soaking zone 12.
- the first humidifying gas supply ports 40A to 40E and the second humidifying gas supply ports 42A to 42E are provided on a pair of side faces of the soaking zone.
- the humidified gas supplied from the first humidified gas supply ports 40A to 40E diffuses upward on the steel plate associated gas flow in the rising path, and the humidified gas supplied from the second humidified gas supply ports 42A to 42E Diffuses downward along the accompanying gas flow in the downward path.
- the humidified gas diffuses uniformly in the soaking area, so that the distribution of dew points in the soaking area can be made uniform.
- the first humidified gas supply ports 40A to 40E are at a height of less than 1.0 m from the center of the lower hearth roll 54, the humidified gas tends to stay in the vicinity of the lower hearth roll and pickup occurs in the lower hearth roll. .
- the first humidifying gas supply ports 40A to 40E are at a height over 5.0 m from the center of the lower hearth roll 54, in the section from the lower hearth roll 54 to the first humidifying gas supply ports 40A to 40E. Since the humidified gas does not easily reach and the dew point does not rise, the Si internal oxidation becomes insufficient. Therefore, the first humidifying gas supply ports 40A to 40E are provided at a position 1.0 m to 5.0 m higher than the center of the lower hearth roll 54.
- the second humidifying gas supply ports 42A to 42E are also provided at a position 1.0 m to 5.0 m lower than the center of the upper hearth roll 52 for the same reason.
- the first humidified gas supply ports 40A to 40E are preferably provided at a position 2.0 m or more lower than the center of the upper hearth roll 52, and the second humidified gas supply ports 42A to 42E are the centers of the lower hearth roll 54. It is preferable to be provided at a position higher by 2.0 m or more. As a result, the humidified gas can be carried on the steel plate associated gas flow and can be more uniformly diffused in the soaking zone. In addition, the humidified gas supplied from the first humidified gas supply port 40A to E directly reaches the upper hearth roll 52, and the humidified gas supplied from the second humidified gas supply port 42A to 42E directly lowers the lower hearth Reaching the roll 54 can be avoided, and pickup can be avoided.
- the flow rate of the humidified gas supplied into the soaking area 12 is not particularly limited, but is maintained in the range of about 100 to 400 (Nm 3 / hr). Further, the flow rate of the drying gas supplied into the soaking zone 12 is not particularly limited, but when passing a high-tensile steel plate having a component composition containing 0.2% by mass or more of Si, it is approximately 10 to 300 (Nm 3) Maintained in the range of / hr).
- the steel plate P is cooled.
- the steel plate P is cooled to about 480 to 530 ° C. in the first cooling zone 14 and to about 470 to 500 ° C. in the second cooling zone 16.
- the above-described reducing gas or non-oxidizing gas is also supplied to the cooling zones 14 and 16, but here, a dry gas is supplied.
- a dry gas is supplied.
- the supply of the dry gas to the cooling zones 14 and 16 is not particularly limited, it is preferable to supply the drying gas from two or more places in the height direction and two or more places in the longitudinal direction so as to be uniformly introduced into the cooling zone. .
- the total gas flow rate of the drying gas supplied to the cooling zones 14 and 16 is measured by a gas flow meter (not shown) provided in the piping, and is not particularly limited, but it is about 200 to 1000 (Nm 3 / hr). can do.
- the cooling zone 14 is provided with at least one cooling nozzle 62 along the steel plate transport path.
- the cooling nozzle 62 is a circular pipe longer than the steel plate width as described in, for example, JP-A-2010-185101, and is installed so that the extending direction of the circular pipe is parallel to the width direction of the steel plate .
- a plurality of through holes are provided at predetermined intervals along the extending direction of the circular pipe at a portion facing the steel sheet, and water in the circular pipe is jetted from the through holes toward the steel sheet.
- the cooling nozzles 62 are provided in a pair so as to face the front and back of the steel plate, and a plurality of pairs of cooling nozzles (for example, 5 to 10 pairs) are arranged at predetermined intervals along the steel plate conveyance path. Configure Then, it is preferable to arrange about three to six of the cooling zones along the steel plate conveyance path. In FIG. 2, six cooling zones are illustrated.
- the cooling nozzle is provided at a position within 3.0 m upstream of the steel plate conveyance path from the most upstream position 62A of the cooling nozzle (that is, the nozzle closest to the soaking zone 12 among the plurality of cooling nozzles). It is desirable to supply the humidified gas also from the third humidified gas supply port 44. Furthermore, it is also desirable to supply a reducing or non-oxidizing humidified gas into the communicating section 13 from the fourth humidifying gas supply port 46 provided in the communicating section 13 between the soaking zone and the cooling zone. With regard to the range to be humidified in the soaking zone 12, it is most desirable from the viewpoint of Si internal oxidation formation to humidify in the area where the steel plate temperature is 600 to 900 ° C.
- the gas supplied into the soaking zone 12 flows in the upstream direction of the line, ie, in the direction of the heating zone 10 side. That is, in the conventional method, only the dry gas flows from the vicinity of the soaking exit where the steel plate reaches the maximum temperature to the cooling start position by the cooling nozzle 62 of the cooling zone 14, the dew point does not rise, and the internal oxidation of Si is formed. Is a non-contributing area. Therefore, in the present embodiment, the humidified gas supply ports 44 and 46 are provided also in the vicinity of the communication portion 13 between the soaking area and the cooling zone and the inlet of the cooling zone 14 to supply the humidified gas from here. Thereby, the Si internal oxidation can be promoted.
- the distance between the moistened gas supply ports 44 and 46 and the steel plate as viewed from the side of the cooling zone and the communication portion is preferably 50 mm or less.
- the dew point measurement port 56A near the upper hearth roll of the soaking area, the dew point measurement port 56B near the lower hearth roll, and the dew point measurement port 56C at the soaking center It is preferable to provide a dew point meter.
- the dew point (upper dew point and lower dew point) in the vicinity (less than 1.0 m) of upper hearth roll and lower hearth roll measured at dew point measurement ports 56A, 56B is -10 ° C or less It is preferable to maintain, for example, the dew point at a distance of 1.0 m or more from the upper hearth roll and the lower hearth roll measured at the dew point measurement port 56C (internal dew point) at -20.degree. C. or more and 0.degree.
- Hot galvanization bath The steel sheet P discharged from the second cooling zone 16 can be subjected to hot dip galvanization using the hot dip galvanizing bath 22.
- Hot dip galvanization may be performed according to a standard method. As described above, in the hot-dip galvanized steel sheet manufactured according to the present embodiment, the internal Si oxidation is sufficiently promoted to improve the plating adhesion, and the occurrence of the pickup defect is suppressed. Good plating appearance is obtained.
- the galvanization applied to the steel plate P can be heat-alloyed using the alloying equipment 23.
- the alloying treatment may be performed according to a standard method. According to the present embodiment, since the alloying temperature does not reach a high temperature, it is possible to suppress a decrease in tensile strength of the manufactured galvanized steel sheet.
- the alloying facility 23 is an optional facility in the continuous galvanizing apparatus of the present invention, and the alloying process is an optional process in the method for producing a galvanized steel sheet of the present invention.
- the steel sheet P to be subjected to annealing and hot dip galvanization is not particularly limited, but in the case of a steel sheet having a component composition containing 0.2% by mass or more of Si, ie, high tensile steel, the effects of the present invention can be advantageously obtained. it can.
- the suitable component composition of a steel plate is demonstrated. All units shown by% in the following description are mass%.
- C is preferably 0.025% or more in order to facilitate the processability by forming a retained austenite layer or a martensitic phase as a steel structure, but the lower limit is not particularly defined in the present invention. On the other hand, if the content exceeds 0.3%, the weldability is deteriorated, so the C content is preferably 0.3% or less.
- Si is an effective element for strengthening steel and obtaining a good material
- 0.2% or more is added to a high tensile steel plate. If Si is less than 0.2%, expensive alloying elements are required to obtain high strength. On the other hand, if it exceeds 2.5%, oxide film formation in the oxidation treatment is suppressed. In addition, since the alloying temperature is also increased, it becomes difficult to obtain desired mechanical properties. Therefore, the amount of Si is preferably 2.5% or less.
- Mn is an element effective for strengthening the steel. In order to secure tensile strength of 590 MPa or more, it is preferable to contain 0.5% or more. On the other hand, if it exceeds 3.0%, it may be difficult to secure weldability, plating adhesion and strength and ductility balance. Therefore, the Mn content is preferably 0.5 to 3.0%. If the tensile strength is 270 to 440 MPa, add 1.5% or less as appropriate.
- P is an element effective for increasing the strength of steel, but in order to delay the alloying reaction between zinc and steel, in the case of steel in which 0.2% or more of Si is added, the content should be 0.03% or less. Is preferably added, and others are appropriately added according to the strength.
- S has little influence on the steel strength, it affects the formation of an oxide film at the time of hot rolling and cold rolling, so the content of S is preferably made 0.005% or less.
- one or more of elements such as Cr, Mo, Ti, Nb, V, and B can be optionally added, and the remaining balance is Fe and unavoidable. Impurities.
- the heating zone was an RT furnace with a volume of 200 m 3 .
- the average temperature inside the heating zone was 700 to 800.degree.
- a gas (dew point: ⁇ 50 ° C.) having a composition consisting of 15% by volume of H 2 and the balance of N 2 and unavoidable impurities was used as the drying gas.
- the flow rate of the drying gas to the heating zone was 100 Nm 3 / hr.
- the soaking area was an RT furnace with a volume of 700 m 3 , a distance of 20 m between the upper and lower hearth rolls, and a height of 24 m.
- Table 2 shows the soaking area target steel sheet temperature and the actual measured steel sheet temperature.
- a gas dew point: -50 ° C.
- a part of the dry gas was humidified by a humidifier having a hollow fiber membrane humidifier to prepare a humidified gas.
- the hollow fiber membrane type humidifying part consisted of 10 membrane modules, and circulating water of up to 100 L / min was allowed to flow.
- the drying gas supply port and the humidification gas supply port were disposed at the positions shown in FIG.
- the five first humidifying gas supply ports for the rising pass are located 1.5 to 4.0 m above the center of the lower hearth roll and 16.0 to 18.5 m below the center of the upper hearth roll, and descend
- the five second humidifying gas supply ports for pass were provided at a position 2.0 to 4.5 m lower than the center of the upper hearth roll and 15.5 to 18.0 m higher than the center of the lower hearth roll.
- the dry gas (dew point: ⁇ 50 ° C.) was supplied to the first cooling zone and the second cooling zone from the lowermost part of each zone at a flow rate shown in Table 2.
- Table 2 in the invention example 2 (No. 5), the humidified gas is supplied from the fourth humidified gas supply port 46 of the communication part and the third humidified gas supply port 44 of the first cooling zone inlet. went.
- the third humidification gas supply port 44 is located 1.5 m upstream of the steel plate conveyance path from the most upstream position of the cooling nozzle, and the fourth humidification gas supply port 46 is 2.8 m upstream It is in. In the invention example 1, the third and fourth humidifying gas supply ports 44 and 46 are not provided.
- the plating bath temperature was adjusted to 450 ° C.
- the Al concentration in the plating bath was 0.200%
- the adhesion amount was adjusted to 60 g / m 2 per one side by gas wiping.
- the plating bath temperature was 460 ° C.
- the Al concentration in the plating bath was 0.130%
- the adhesion amount was adjusted to 50 g / m 2 per one side by gas wiping.
- alloying treatment was performed in an induction heating type alloying furnace such that the degree of film alloying (Fe content) became 10 to 13%.
- the alloying temperature at that time is shown in Table 2.
- the humidification gas supply port was provided in the soaking area upper part and the lower part. Five places were located 0.9 m from the lower hearth roll near the rising path, and five places were 3.5 m from the upper hearth roll near the falling path. The gas supply port overlaps the steel plate position of each pass when viewed from the soaking side.
- the evaluation of the plating appearance is inspection with an optical surface defect meter (detection of non-plating defect of ⁇ 0.5 or more and wrinkles due to roll pickup), visual judgment of alloying unevenness (in the case of GA) or visual appearance judgment by visual inspection (In the case of GI) and. All items are good ⁇ , the inspection by surface defect meter is pass, and when there is slight alloying unevenness or appearance unevenness that does not cause quality problems, ⁇ , alloying unevenness or appearance to the extent that surface quality grade decreases If there is unevenness, it is ⁇ , and if there is a failure in the surface defect meter, it is x. The results are shown in Table 2.
- the tensile strength of GI and GA manufactured on various conditions was measured.
- the high tensile steel type A passed 780 MPa or more
- the high tensile steel type B passed 1180 MPa or more
- the high tensile steel type C passed 980 MPa or more. The results are shown in Table 2.
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Abstract
Description
(1)加熱帯と、均熱帯と、冷却帯とがこの順に並置された縦型の焼鈍炉と、前記冷却帯の下流に位置する溶融亜鉛めっき設備と、を有する連続溶融亜鉛めっき装置を用いた溶融亜鉛めっき鋼板の製造方法であって、
鋼板を前記焼鈍炉の内部で、前記加熱帯、前記均熱帯及び前記冷却帯の順に搬送して、前記鋼板に対して焼鈍を行い、その際、前記鋼板は、各帯の上部及び下部にそれぞれ1つ以上設けられた上部ハースロール及び下部ハースロールを通過しながら、各帯の内部で上下方向に複数回搬送されて複数パスを形成する工程と、
前記溶融亜鉛めっき設備を用いて、前記冷却帯から排出される鋼板に溶融亜鉛めっきを施す工程と、
を有し、
加湿ガスを前記均熱帯内に供給するにあたり、
前記鋼板が上方に移動するパスにおいては、前記下部ハースロールの中心から1.0m以上5.0m以下高い位置で、かつ前記均熱帯の側面から見て当該パスの鋼板と重なる位置に設けられた第1の加湿ガス供給口から、前記加湿ガスを供給し、
前記鋼板が下方に移動するパスにおいては、前記上部ハースロールの中心から1.0m以上5.0m以下低い位置で、かつ前記均熱帯の側面から見て当該パスの鋼板と重なる位置に設けられた第2の加湿ガス供給口から、前記加湿ガスを供給する
ことを特徴とする溶融亜鉛めっき鋼板の製造方法。
前記冷却帯内に加湿ガスを供給し、その際、前記冷却ノズルの最上流位置から鋼板搬送路の上流側3.0m以内の位置に設けられた第3の加湿ガス供給口から、前記加湿ガスを供給する、上記(1)又は(2)に記載の溶融亜鉛めっき鋼板の製造方法。
前記合金化設備を用いて、前記鋼板に施された亜鉛めっきを加熱合金化する工程をさらに有する、上記(1)~(5)のいずれか一項に記載の溶融亜鉛めっき鋼板の製造方法。
前記加熱帯、前記均熱帯及び前記冷却帯の上部及び下部に、各帯の内部で鋼板を上下方向に複数回搬送して複数パスを形成するためにそれぞれ1つ以上設けられた上部ハースロール及び下部ハースロールと、
前記均熱帯で前記鋼板が上方に移動するパスにおいて、前記下部ハースロールの中心から1.0m以上5.0m以下高い位置で、かつ前記均熱帯の側面から見て当該パスの鋼板と重なる位置に設けられた第1の加湿ガス供給口と、
前記均熱帯で前記鋼板が下方に移動するパスにおいて、前記上部ハースロールの中心から1.0m以上5.0m以下低い位置で、かつ前記均熱帯の側面から見て当該パスの鋼板と重なる位置に設けられた第2の加湿ガス供給口と、
を有することを特徴とする連続溶融亜鉛めっき装置。
前記冷却ノズルの最上流位置から鋼板搬送路の上流側3.0m以内の位置に設けられた第3の加湿ガス供給口と、
をさらに有する、上記(8)又は(9)に記載の連続溶融亜鉛めっき装置。
本実施形態において、加熱帯10ではラジアントチューブ(RT)又は電気ヒーターを用いて、鋼板Pを間接加熱することができる。加熱帯10の内部の平均温度は500~800℃とすることが好ましい。加熱帯10には、均熱帯12からのガスが流れ込むと同時に、別途還元性ガス又は非酸化性ガスが供給される。還元性ガスとしては、通常H2-N2混合ガスが用いられ、例えばH2:1~20体積%、残部がN2および不可避的不純物からなる組成を有するガス(露点:-60℃程度)が挙げられる。また、非酸化性ガスとしては、N2および不可避的不純物からなる組成を有するガス(露点:-60℃程度)が挙げられる。加熱帯10へのガス供給は、特に限定されないが、加熱帯内に均等に投入されるように、高さ方向2ヶ所以上、長さ方向1ヶ所以上の投入口から供給することが好ましい。加熱帯に供給されるガスの流量は、配管に設けられたガス流量計(図示せず)により測定され、特に限定されないが、10~100(Nm3/hr)程度とすることができる。
本実施形態において均熱帯12では、加熱手段としてラジアントチューブ(図示せず)を用いて、鋼板Pを間接加熱することができる。均熱帯12の内部の平均温度は700~900℃とすることが好ましい。
本実施形態において冷却帯14,16では、鋼板Pが冷却される。鋼板Pは、第1冷却帯14では480~530℃程度にまで冷却され、第2冷却帯16では470~500℃程度にまで冷却される。
溶融亜鉛めっき浴22を用いて、第2冷却帯16から排出される鋼板Pに溶融亜鉛めっきを施すことができる。溶融亜鉛めっきは定法に従って行えばよい。既述のとおり、本実施形態によって製造された溶融亜鉛めっき鋼板では、Si内部酸化が十分促進されめっき密着性が向上することと、ピックアップ欠陥の発生が抑制されていることとに起因して、良好なめっき外観が得られる。
合金化設備23を用いて、鋼板Pに施された亜鉛めっきを加熱合金化することができる。合金化処理は定法に従って行えばよい。本実施形態によれば、合金化温度が高温にならないため、製造された合金化溶融亜鉛めっき鋼板の引張強度の低下を抑制することができる。ただし、合金化設備23は、本発明の連続溶融亜鉛めっき装置における任意の設備であり、合金化工程は、本発明の溶融亜鉛めっき鋼板の製造方法における任意の工程である。
焼鈍及び溶融亜鉛めっき処理の対象とする鋼板Pは特に限定されないが、Siを0.2質量%以上含有する成分組成の鋼板、すなわち高張力鋼の場合、本発明の効果を有利に得ることができる。以下、鋼板の好適な成分組成について説明する。以下の説明において%で示す単位は全て質量%である。
図1及び図2に示す連続溶融亜鉛めっき装置を用いて、表1に示す成分組成の鋼板を表2に示す各種焼鈍条件で焼鈍し、その後溶融亜鉛めっきを施し、溶融亜鉛めっき鋼板(GI)を製造した。一部の例では、合金化工程も行い、合金化溶融亜鉛めっき鋼板(GA)を製造した。
均熱帯内での加湿ガス供給口の位置を変更した以外は、上記発明例1と同様にして、GI及びGAの製造を行った。比較例1では、均熱帯下部にのみ加湿ガス供給口を設けた。上昇パス近傍には下部ハースロールから5.5mの位置に5か所、下降パス近傍では下部ハースロールから1.5mの位置に5か所とした。なお、これらの加湿ガス供給口は、均熱帯側面から見て各パスの鋼板位置と重なっている。
めっき外観の評価は、光学式の表面欠陥計による検査(φ0.5以上の不めっき欠陥やロールピックアップによる疵を検出)と、目視による合金化ムラ判定(GAの場合)または目視による外観模様判定(GIの場合)とを行った。全ての項目が良好で◎、表面欠陥計による検査は合格で、かつ品質上問題とならない軽度の合金化ムラまたは外観ムラがある場合は○、表面品質グレード低下となる程度の合金化ムラまたは外観ムラがある場合は△、表面欠陥計で不合格があれば×とした。結果を表2に示す。
表2における総合判定の欄は、めっき外観が○で引張強度も合格の場合に合格と表記し、それ以外の場合は不合格と表記した。発明例1,2においては、全体ガス流量が変化しても所定水分量を安定的に供給できたので、コイル全長全巾に亘って良好な表面外観となり、機械特性外れも発生しなかった。これに対して比較例1~3では、良好なめっき外観を得ることができなかった。
10 加熱帯
12 均熱帯
14 第1冷却帯(急冷帯)
16 第2冷却帯(除冷帯)
11,13,15 スロート
18 スナウト
20 焼鈍炉
22 溶融亜鉛めっき浴
23 合金化設備
24 乾燥ガス分配装置
26 加湿装置
28 循環恒温水槽
30 乾燥ガス用配管
32A~C 乾燥ガス供給口
34A~C 乾燥ガス供給口
36 加湿ガス分配装置
38 加湿ガス用配管
40A~E 第1の加湿ガス供給口(上昇パス用)
42A~E 第2の加湿ガス供給口(下降パス用)
44 第3の加湿ガス供給口(冷却帯用)
46 第4の加湿ガス供給口(連通部用)
48 加湿ガス流量計
50 加湿ガス露点計
52 上部ハースロール
54 下部ハースロール
56A~C 露点測定口
58 上部ハースロール
60A,B 下部ハースロール
62 冷却ノズル
62A 冷却ノズルの最上流位置
P 鋼板
Claims (13)
- 加熱帯と、均熱帯と、冷却帯とがこの順に並置された縦型の焼鈍炉と、前記冷却帯の下流に位置する溶融亜鉛めっき設備と、を有する連続溶融亜鉛めっき装置を用いた溶融亜鉛めっき鋼板の製造方法であって、
鋼板を前記焼鈍炉の内部で、前記加熱帯、前記均熱帯及び前記冷却帯の順に搬送して、前記鋼板に対して焼鈍を行い、その際、前記鋼板は、各帯の上部及び下部にそれぞれ1つ以上設けられた上部ハースロール及び下部ハースロールを通過しながら、各帯の内部で上下方向に複数回搬送されて複数パスを形成する工程と、
前記溶融亜鉛めっき設備を用いて、前記冷却帯から排出される鋼板に溶融亜鉛めっきを施す工程と、
を有し、
加湿ガスを前記均熱帯内に供給するにあたり、
前記鋼板が上方に移動するパスにおいては、前記下部ハースロールの中心から1.0m以上5.0m以下高い位置で、かつ前記均熱帯の側面から見て当該パスの鋼板と重なる位置に設けられた第1の加湿ガス供給口から、前記加湿ガスを供給し、
前記鋼板が下方に移動するパスにおいては、前記上部ハースロールの中心から1.0m以上5.0m以下低い位置で、かつ前記均熱帯の側面から見て当該パスの鋼板と重なる位置に設けられた第2の加湿ガス供給口から、前記加湿ガスを供給する
ことを特徴とする溶融亜鉛めっき鋼板の製造方法。 - 前記第1の加湿ガス供給口は、前記上部ハースロールの中心から2.0m以上低い位置に設けられ、前記第2の加湿ガス供給口は、前記下部ハースロールの中心から2.0m以上高い位置に設けられる、請求項1に記載の溶融亜鉛めっき鋼板の製造方法。
- 前記冷却帯には、鋼板搬送路に沿って少なくとも1つの冷却ノズルが設けられ、
前記冷却帯内に加湿ガスを供給し、その際、前記冷却ノズルの最上流位置から鋼板搬送路の上流側3.0m以内の位置に設けられた第3の加湿ガス供給口から、前記加湿ガスを供給する、請求項1又は2に記載の溶融亜鉛めっき鋼板の製造方法。 - 前記均熱帯と前記冷却帯との連通部に設けられた第4の加湿ガス供給口から、該連通部内に加湿ガスを供給する、請求項1~3のいずれか一項に記載の溶融亜鉛めっき鋼板の製造方法。
- 前記均熱帯の内部において、前記上部ハースロール及び前記下部ハースロールの近傍の露点は-10℃以下とし、前記上部ハースロール及び前記下部ハースロールから1.0m以上離れた位置の露点は-20℃以上0℃以下とする、請求項1~4のいずれか一項に記載の溶融亜鉛めっき鋼板の製造方法。
- 前記連続溶融亜鉛めっき装置は、前記溶融亜鉛めっき設備の下流に位置する合金化設備をさらに有し、
前記合金化設備を用いて、前記鋼板に施された亜鉛めっきを加熱合金化する工程をさらに有する、請求項1~5のいずれか一項に記載の溶融亜鉛めっき鋼板の製造方法。 - 前記均熱帯の高さが20m以上40m以下である、請求項1~6のいずれか一項に記載の溶融亜鉛めっき鋼板の製造方法。
- 加熱帯と、均熱帯と、冷却帯とがこの順に並置された縦型の焼鈍炉と、前記冷却帯の下流に位置する溶融亜鉛めっき設備と、を有する連続溶融亜鉛めっき装置であって、
前記加熱帯、前記均熱帯及び前記冷却帯の上部及び下部に、各帯の内部で鋼板を上下方向に複数回搬送して複数パスを形成するためにそれぞれ1つ以上設けられた上部ハースロール及び下部ハースロールと、
前記均熱帯で前記鋼板が上方に移動するパスにおいて、前記下部ハースロールの中心から1.0m以上5.0m以下高い位置で、かつ前記均熱帯の側面から見て当該パスの鋼板と重なる位置に設けられた第1の加湿ガス供給口と、
前記均熱帯で前記鋼板が下方に移動するパスにおいて、前記上部ハースロールの中心から1.0m以上5.0m以下低い位置で、かつ前記均熱帯の側面から見て当該パスの鋼板と重なる位置に設けられた第2の加湿ガス供給口と、
を有することを特徴とする連続溶融亜鉛めっき装置。 - 前記第1の加湿ガス供給口は、前記上部ハースロールの中心から2.0m以上低い位置に設けられ、前記第2の加湿ガス供給口は、前記下部ハースロールの中心から2.0m以上高い位置に設けられる、請求項8に記載の連続溶融亜鉛めっき装置。
- 前記冷却帯に、鋼板搬送路に沿って設けられた少なくとも1つの冷却ノズルと、
前記冷却ノズルの最上流位置から鋼板搬送路の上流側3.0m以内の位置に設けられた第3の加湿ガス供給口と、
をさらに有する、請求項8又は9に記載の連続溶融亜鉛めっき装置。 - 前記均熱帯と前記冷却帯との連通部に設けられた第4の加湿ガス供給口をさらに有する、請求項8~10のいずれか一項に記載の連続溶融亜鉛めっき装置。
- 前記溶融亜鉛めっき設備の下流に位置する合金化設備をさらに有する、請求項8~11のいずれか一項に記載の連続溶融亜鉛めっき装置。
- 前記均熱帯の高さが20m以上40m以下である、請求項8~12のいずれか一項に記載の連続溶融亜鉛めっき装置。
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CN111492086A (zh) | 2020-08-04 |
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EP3730662A4 (en) | 2020-12-16 |
EP3730662B1 (en) | 2021-11-17 |
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US20230323501A1 (en) | 2023-10-12 |
JPWO2019123953A1 (ja) | 2020-01-16 |
KR102378375B1 (ko) | 2022-03-25 |
EP3730662A1 (en) | 2020-10-28 |
US20200377964A1 (en) | 2020-12-03 |
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