WO2019116431A1 - Method for producing vinyl polymer - Google Patents
Method for producing vinyl polymer Download PDFInfo
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- WO2019116431A1 WO2019116431A1 PCT/JP2017/044434 JP2017044434W WO2019116431A1 WO 2019116431 A1 WO2019116431 A1 WO 2019116431A1 JP 2017044434 W JP2017044434 W JP 2017044434W WO 2019116431 A1 WO2019116431 A1 WO 2019116431A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/28—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety
- C08F220/285—Esters containing oxygen in addition to the carboxy oxygen containing no aromatic rings in the alcohol moiety and containing a polyether chain in the alcohol moiety
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
Definitions
- the present invention relates to a process for the production of vinyl polymers.
- Vinyl polymers are widely used as cement dispersants, antistatic agents, antifogging agents, emulsifiers, adhesives and the like.
- an antistatic agent when such vinyl polymers vary widely, when such vinyl polymers are used as a cement dispersant, an antistatic agent, an antifogging agent, an emulsifier, an adhesive, etc.
- the variation in performance is large, and the desired performance may not be sufficiently exhibited.
- the molecular weight is a problem in the production of vinyl polymers.
- the present invention relates to a method for producing a vinyl polymer capable of obtaining a vinyl polymer having a small variation in molecular weight.
- vinyl polymers are generally produced under an inert gas atmosphere (see, for example, Patent Documents 1 and 2).
- Patent Documents 1 and 2 there is a problem that variation in molecular weight of the obtained vinyl polymer is large.
- the problem to be solved by the present invention is to provide a method for producing a vinyl polymer capable of obtaining a vinyl polymer having a small variation in molecular weight.
- the present inventors have found that, in a method for producing a vinyl polymer by radical reaction using a specific polymerization initiator and a molecular weight modifier, the atmosphere in the reaction system at the start of the reaction It has been found that maintaining the oxygen concentration of 5% by volume or more is properly suitable.
- the oxygen concentration of the atmosphere in the reaction system at the start of the reaction is The present invention relates to a method for producing a vinyl polymer which is maintained at 5% by volume or more.
- a vinyl polymer is obtained by radical reaction using a peroxide as a polymerization initiator and a thiol compound as a molecular weight modifier.
- a peroxide used as a polymerization initiator sodium persulfate, potassium persulfate, ammonium persulfate, hydrogen peroxide and the like can be mentioned. These can be used as a redox initiator in combination with a reducing substance such as sulfite or L-ascorbic acid, an amine or the like.
- a peroxides can also be used in combination of two or more.
- examples of the thiol compound used as a molecular weight modifier include 2-mercaptoethanol, 2-mercaptopropionic acid, 3-mercaptopropionic acid, thioglycolic acid, thioglycerin and the like. Two or more of these thiol compounds can be used in combination.
- the type of vinyl monomer used as the raw material is not particularly limited, but as the vinyl monomer, one containing unsaturated (poly) alkylene glycol is preferable, and such unsaturated (poly) alkylene is used.
- the vinyl monomer one containing unsaturated (poly) alkylene glycol is preferable, and such unsaturated (poly) alkylene is used.
- a glycol the compound shown by following Chemical formula 1 is preferable.
- R 1 , R 2 , R 3 a hydrogen atom, a methyl group or an organic group represented by — (CH 2 ) p COOM (with the proviso that at least one of R 1 , R 2 and R 3 is a hydrogen atom or a methyl group )
- R 4 is a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms
- R 5 O an oxyalkylene group having 2 to 4 carbon atoms
- p an integer of 0 to 2 M: hydrogen atom or metal atom
- R 1 , R 2 and R 3 each is a hydrogen atom, a methyl group or an organic group represented by — (CH 2 ) p COOM, and at least of R 1 , R 2 and R 3 One is a hydrogen atom or a methyl group.
- R 4 is a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms. Examples of such a hydrocarbon group include a methyl group, an ethyl group, a propyl group and a butyl group.
- R 5 O is an oxyalkylene group having 2 to 4 carbon atoms.
- Examples of such an oxyalkylene group include an oxyethylene group, an oxypropylene group, an oxybutylene group and the like, and these may be a single system or a mixed system. In the case of a mixed system, any addition form such as random addition, block addition, alternate addition, etc. may be used.
- x is an integer of 0 to 5, and y is 0 or 1.
- m is an integer of 1 to 300.
- p is an integer of 0 to 2; M is a hydrogen atom or a metal atom.
- vinyl copolymer other vinyl monomers can be used besides the unsaturated (poly) alkylene glycol as described above.
- vinyl monomers carboxylic acid monomers represented by the following chemical formula 2, phosphate ester monomers represented by the chemical formula 3, phosphate ester monomers represented by the chemical formula 4, The sulfonic acid type monomer shown by Chemical formula 5 and the polyalkylene polyamine type monomer shown by Chemical formula 6 are mentioned. These other monomers can be used alone or in combination of two or more.
- R 6 , R 7 , R 8 a hydrogen atom, a methyl group or an organic group represented by-(CH 2 ) q COOM 2 q an integer of 0 to 2 M 1 , M 2 : a hydrogen atom or a metal atom
- R 6 , R 7 and R 8 are a hydrogen atom, a methyl group or an organic group represented by — (CH 2 ) q COOM 2 .
- q is an integer of 0 to 2;
- M 1 and M 2 are a hydrogen atom or a metal atom.
- Examples of the carboxylic acid-based monomer represented by Chemical Formula 2 include (meth) acrylic acid, (anhydride) maleic acid, fumaric acid, itaconic acid, crotonic acid and salts thereof.
- R 9 , R 11 , R 14 hydrogen atom or methyl group
- R 10 , R 12 , R 13 alkylene group having 2 to 12 carbon atoms r, s, t: integer of 1 to 30
- M 3 , M 4 , M 5 Hydrogen atom or metal atom
- R 9 , R 11 and R 14 are a hydrogen atom or a methyl group.
- R 10 , R 12 and R 13 each represent an alkylene group having 2 to 12 carbon atoms such as a methylene group, a propylene group or a butylene group.
- r, s and t are integers of 1 to 30.
- M 3 , M 4 and M 5 are a hydrogen atom or a metal atom.
- phosphoric acid ester type monomer shown by Chemical formula 3 or Chemical formula 4 for example, phosphoric acid mono- ⁇ (2-hydroxyethyl) methacrylic acid ⁇ ester, phosphoric acid mono- ⁇ (2-hydroxyethyl) acrylic acid ⁇ Ester, phosphoric acid di- ⁇ (2-hydroxyethyl) methacrylic acid ⁇ ester, phosphoric acid di- ⁇ (2-hydroxyethyl) acrylic acid ⁇ ester, etc. may be mentioned.
- phosphoric acid ester-based monomers commercially available products such as light ester P-1M, light ester P-2M, light acrylate P-1A (N) (all trade names of Kyoeisha Chemical Co., Ltd.) and the like are used. It can also be done.
- R 15 hydrogen atom or methyl group
- M 6 hydrogen atom or metal atom
- R 15 is hydrogen atom or a methyl group.
- M 6 is a hydrogen atom or a metal atom.
- Examples of sulfonic acid-based monomers represented by Chemical Formula 5 include allyl sulfonic acid and methallyl sulfonic acid.
- M 7 is a hydrogen atom or a metal atom.
- Z is a polyamidepolyamine obtained by condensing a dibasic acid with a polyalkylenepolyamine or an active imino group of such a polyamidepolyamine, an amino group, 0.1 to 10 moles of an alkylene oxide having 2 to 4 carbon atoms per equivalent of amide residue
- the modified polyamidepolyamine added at a ratio of 1 to 4 is a group bonded to a carbon atom of the main chain via an amide bond.
- the polyalkylenepolyamine-based monomer represented by Chemical Formula 6 condenses a dibasic acid with a polyamidepolyamine, and further forms an amide group with (anhydride) maleic acid or fumaric acid, and then adds an alkylene oxide as necessary.
- radical reaction itself, known radical reactions can be applied.
- an aqueous solution containing a vinyl monomer and a molecular weight modifier is prepared, a polymerization initiator is added thereto, and a vinyl polymer is obtained by radical reaction at a reaction temperature of 50 to 90 ° C. for 4 to 8 hours.
- the pressure in the reaction system is not particularly limited, but normal pressure is preferred.
- a / B 0.1 to 200 m 2 / m 3 when the ratio of gas-liquid interface area A and liquid volume B in the reaction system is measured in a stationary state. Is preferred.
- the oxygen concentration of the atmosphere in the reaction system at the start of the reaction is maintained at 5% by volume or more, but from 5% by volume to less than 30% by volume in terms of safety, workability and economy. It is preferable to hold it, and it is most preferable to keep it in the atmosphere.
- Various methods can be applied to the adjustment of the oxygen concentration in the reaction system. An example of this is a method in which oxygen, an inert gas and the atmosphere are introduced into the atmosphere after pressure reduction.
- the vinyl polymer obtained by the production method of the present invention has less variation in molecular weight and sufficiently exerts the desired performance depending on the application, so a cement dispersant, an antistatic agent, an antifogging agent, an emulsifier, an adhesive Although it is useful as an etc., it is useful as a cement dispersing agent especially.
- a vinyl polymer having a small variation in molecular weight can be obtained.
- the reaction was continued for 2 hours, 21.9 parts of a 8.8% aqueous solution of sodium persulfate was added, and the reaction was continued for another 2 hours to complete the reaction.
- the oxygen concentration of the atmosphere in the reaction system was measured by an oxygen monitor, it was 10% by volume.
- the gas-liquid interface area A / liquid volume B 23.4 m 2 / m 3 in a stationary state in the reaction vessel at this point in time. Thereafter, 55.6 parts of water was added to obtain an aqueous solution of a vinyl polymer (p-1).
- Examples 2 to 5 and Comparative Examples 1 to 3 (Production of Vinyl Polymers (p-2) to (p-5) and (pr-1) to (pr-3))
- the same procedure as in the production of the vinyl polymer (p-1) of Example 1 was repeated except that the conditions such as the pressure reduction operation in the reaction system and the introduction of nitrogen gas into the reaction system were changed as shown in Table 1.
- aqueous solutions of vinyl polymers (p-2) to (p-5) and (pr-1) to (pr-3) were obtained.
- the reaction was carried out in the air without introducing the nitrogen gas without performing the pressure reduction operation.
- Comparative Example 3 the same pressure reduction operation and the introduction of nitrogen gas were performed. It is a case where it has been repeated.
- the gas-liquid interface area A / liquid volume B 29.9 m 2 / m 3 in a stationary state in the reaction vessel at this point in time.
- the reaction vessel is sealed and the reaction system is kept at 40 ° C. for 24 hours, and then the temperature is raised and when the temperature in the reaction vessel is stabilized at 60 ° C., 18.3 parts of 3.0% aqueous solution of hydrogen peroxide and L 25.5 parts of a 2.2% aqueous solution of ascorbic acid were added to initiate radical polymerization.
- Comparative Example 4 (Production of Vinyl Polymer (pr-4)) The same procedure as in the production of the vinyl polymer (p-6) in Example 6 was carried out except that the conditions such as depressurization in the reaction system and introduction of nitrogen gas into the reaction system were changed as shown in Table 1. Thus, an aqueous solution of a vinyl polymer (pr-4) was obtained.
- the comparative example 4 is a case where decompression operation and introduction of nitrogen gas were performed twice.
- Comparative Example 5 (Production of Vinyl Polymer (pr-5)) The same procedure as in the production of the vinyl polymer (p-7) of Example 7 was carried out except that the conditions such as depressurization in the reaction system and introduction of nitrogen gas into the reaction system were changed as shown in Table 1. Thus, an aqueous solution of a vinyl polymer (pr-5) was obtained.
- a first solution was prepared by stirring and homogenizing 0.8 parts of 3-mercaptopropionic acid, 0.8 parts of L-ascorbic acid and 32.4 parts of water. Further, 11.9 parts of acrylic acid and 48.2 parts of water were stirred and homogenized to obtain a second solution. Further, 0.8 parts of 35% hydrogen peroxide water and 18.1 parts of water were stirred and homogenized to obtain a third solution.
- the above reaction vessel is sealed and kept at 40 ° C. for 24 hours, and when the temperature in the reaction vessel is stabilized at 70 ° C. after raising the temperature, the first solution, the second solution and the third solution are simultaneously carried out for 180 minutes. It dripped by this, and radical polymerization was performed. The reaction was continued for 1 hour to complete the reaction.
- the gas-liquid interface area A / liquid volume B 23.4 m 2 / m 3 in the reaction vessel in the stationary state at the end of the reaction. Thereafter, 11.5 parts of a 30% aqueous solution of sodium hydroxide and 92.8 parts of water were added to obtain an aqueous solution of a vinyl polymer (p-8).
- Comparative Example 6 (Production of Vinyl Polymer (pr-6)) The same procedure as in the production of the vinyl polymer (p-8) of Example 8 was repeated except that the conditions such as depressurization in the reaction system and introduction of nitrogen gas into the reaction system were changed as shown in Table 1. Thus, an aqueous solution of a vinyl polymer (pr-6) was obtained.
- the comparative example 6 is a case where decompression operation and nitrogen gas introduction were performed twice.
- the production conditions of the vinyl polymer in each of the above examples are summarized in Table 1 and shown.
- Test division 2 (measurement of manufactured vinyl polymer etc.) -Measurement of mass average molecular weight and number average molecular weight
- the weight average molecular weight and number average molecular weight in terms of polyethylene glycol were determined, and the results are summarized in Table 2.
- Mortar flow value 500 g of ordinary portland cement (manufactured by Pacific Cement Co., Ltd.) as cement, 750 g of land sand from Okazaki, Aichi Prefecture, as fine aggregate, and a vinyl polymer manufactured in test division 1 as a cement dispersant at a solid content of 0.
- a mortar was prepared according to JIS R 5201 using 6 g and 175 g of water, and the spread of the mortar without tapping was taken as the mortar flow value (mm).
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Abstract
Description
R1、R2、R3:水素原子、メチル基又は-(CH2)pCOOMで示される有機基(但し、R1、R2、R3のうちで少なくとも一つは水素原子又はメチル基)
R4:水素原子又は炭素数1~20の炭化水素基
R5O:炭素数2~4のオキシアルキレン基
x:0~5の整数
y:0又は1
m:1~300の整数
p:0~2の整数
M:水素原子又は金属原子 In Scheme 1,
R 1 , R 2 , R 3 : a hydrogen atom, a methyl group or an organic group represented by — (CH 2 ) p COOM (with the proviso that at least one of R 1 , R 2 and R 3 is a hydrogen atom or a methyl group )
R 4 is a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms R 5 O: an oxyalkylene group having 2 to 4 carbon atoms x: an integer of 0 to 5 y: 0 or 1
m: an integer of 1 to 300 p: an integer of 0 to 2 M: hydrogen atom or metal atom
R6、R7、R8:水素原子、メチル基又は-(CH2)qCOOM2で示される有機基
q:0~2の整数
M1、M2:水素原子又は金属原子 In formula 2,
R 6 , R 7 , R 8 : a hydrogen atom, a methyl group or an organic group represented by-(CH 2 ) q COOM 2 q an integer of 0 to 2 M 1 , M 2 : a hydrogen atom or a metal atom
R9、R11、R14:水素原子又はメチル基
R10、R12、R13:炭素数2~12のアルキレン基
r、s、t:1~30の整数
M3、M4、M5:水素原子又は金属原子 In chemical formulas 3 and 4,
R 9 , R 11 , R 14 : hydrogen atom or methyl group R 10 , R 12 , R 13 : alkylene group having 2 to 12 carbon atoms r, s, t: integer of 1 to 30 M 3 , M 4 , M 5 : Hydrogen atom or metal atom
R15:水素原子又はメチル基
M6:水素原子又は金属原子 In Formula 5,
R 15 : hydrogen atom or methyl group M 6 : hydrogen atom or metal atom
・実施例1(ビニル重合体(p-1)の製造)
メタクリル酸28.9部、メトキシポリ(オキシエチレン単位数が23、以下n=23とする)エチレングリコールメタクリレート163.0部、3-メルカプトプロピオン酸1.7部、水182.6部及び30%水酸化ナトリウム水溶液2.5部を反応容器に仕込んだ後、撹拌して均一にした。アスピレーターにて反応系内の圧力を常圧(102kPa)から45kPaまで減圧した後に、窒素ガスを導入して反応系内の圧力を常圧に戻した。反応系内の雰囲気の酸素濃度を酸素モニタ(OXY-1S-M、株式会社ジコ―製の商品名、以下同じ)にて測定したところ、10容量%であった。またこの時点における反応系内の静置状態での気液界面積A/液体体積B=29.9m2/m3であった。反応容器を密閉して反応系を20℃で48時間保った後、昇温して反応系の温度が60℃で安定したとき、過硫酸ナトリウムの8.8%水溶液43.8部を加えてラジカル反応を開始した。2時間反応を継続した後に、過硫酸ナトリウムの8.8%水溶液を21.9部加え、更に2時間反応を継続して反応を終了した。反応系内の雰囲気の酸素濃度を酸素モニタにて測定したところ、10容量%であった。またこの時点における反応容器内の静置状態での気液界面積A/液体体積B=23.4m2/m3であった。その後、水55.6部を加えて、ビニル重合体(p-1)の水溶液を得た。 Test division 1 (production of vinyl polymer)
Example 1 (Production of Vinyl Polymer (p-1))
28.9 parts of methacrylic acid, 163.0 parts of methoxypoly (number of oxyethylene units: 23, n = 23) ethylene glycol methacrylate, 1.7 parts of 3-mercaptopropionic acid, 182.6 parts of water and 30% water After charging 2.5 parts of an aqueous solution of sodium oxide to the reaction vessel, the mixture was stirred to be uniform. After the pressure in the reaction system was reduced from normal pressure (102 kPa) to 45 kPa with an aspirator, nitrogen gas was introduced to return the pressure in the reaction system to normal pressure. The oxygen concentration of the atmosphere in the reaction system was measured by an oxygen monitor (trade name of OXY-1S-M, manufactured by Giko Co., Ltd., hereinafter the same), and it was 10% by volume. Further, the gas-liquid interface area A / liquid volume B = 29.9 m 2 / m 3 in a stationary state in the reaction system at this point in time. The reaction vessel is closed and the reaction system is kept at 20 ° C. for 48 hours. Then, when the temperature of the reaction system is stabilized at 60 ° C., 43.8 parts of a 8.8% aqueous solution of sodium persulfate is added. A radical reaction was initiated. The reaction was continued for 2 hours, 21.9 parts of a 8.8% aqueous solution of sodium persulfate was added, and the reaction was continued for another 2 hours to complete the reaction. When the oxygen concentration of the atmosphere in the reaction system was measured by an oxygen monitor, it was 10% by volume. In addition, the gas-liquid interface area A / liquid volume B = 23.4 m 2 / m 3 in a stationary state in the reaction vessel at this point in time. Thereafter, 55.6 parts of water was added to obtain an aqueous solution of a vinyl polymer (p-1).
反応系内の減圧操作や反応系内への窒素ガスの導入等の条件を表1記載のように変更したこと以外は実施例1のビニル重合体(p-1)の製造の場合と同様にして、ビニル重合体(p-2)~(p-5)及び(pr-1)~(pr-3)の水溶液を得た。尚、実施例2~5は減圧操作を行なわず、したがって窒素ガスを導入せず、大気雰囲気で反応を行なった場合であり、また比較例3は、同様の減圧操作及び窒素ガスの導入を2回行なった場合である。 Examples 2 to 5 and Comparative Examples 1 to 3 (Production of Vinyl Polymers (p-2) to (p-5) and (pr-1) to (pr-3))
The same procedure as in the production of the vinyl polymer (p-1) of Example 1 was repeated except that the conditions such as the pressure reduction operation in the reaction system and the introduction of nitrogen gas into the reaction system were changed as shown in Table 1. Thus, aqueous solutions of vinyl polymers (p-2) to (p-5) and (pr-1) to (pr-3) were obtained. In Examples 2 to 5, the reaction was carried out in the air without introducing the nitrogen gas without performing the pressure reduction operation. In Comparative Example 3, the same pressure reduction operation and the introduction of nitrogen gas were performed. It is a case where it has been repeated.
メタクリル酸28.9部、メトキシポリ(n=23)エチレングリコールメタクリレート163.0部、3-メルカプトプロピオン酸1.7部、水182.6部及び30%水酸化ナトリウム水溶液2.5部を反応容器に仕込んだ後、撹拌して均一にした。アスピレーターにて反応系内の圧力を常圧(102kPa)から45kPaまで減圧した後に、窒素ガスを導入して反応系内の圧力を常圧に戻した。反応系内の雰囲気の酸素濃度を酸素モニタにて測定したところ、10容量%であった。またこの時点における反応容器内の静置状態での気液界面積A/液体体積B=29.9m2/m3であった。反応容器を密閉して反応系を40℃で24時間保った後、昇温して反応容器内の温度が60℃で安定したとき、過酸化水素の3.0%水溶液18.3部とL-アスコルビン酸の2.2%水溶液25.5部を加えてラジカル重合を開始した。2時間反応を継続した後に、過酸化水素の3.0%水溶液9.2部とL-アスコルビン酸の2.2%水溶液12.8部加え、更に2時間反応を継続して反応を終了した。反応系内の雰囲気の酸素濃度を酸素モニタにて測定したところ、10容量%であった。またこの時点における反応容器内の静置状態での気液界面積A/液体体積B=23.4m2/m3であった。その後、水55.6部を加えて、ビニル重合体(p-6)の水溶液を得た。 Example 6 (Production of Vinyl Polymer (p-6))
Reaction vessel with 28.9 parts of methacrylic acid, 163.0 parts of methoxypoly (n = 23) ethylene glycol methacrylate, 1.7 parts of 3-mercaptopropionic acid, 182.6 parts of water and 2.5 parts of 30% aqueous sodium hydroxide solution The mixture was stirred and homogenized. After the pressure in the reaction system was reduced from normal pressure (102 kPa) to 45 kPa with an aspirator, nitrogen gas was introduced to return the pressure in the reaction system to normal pressure. When the oxygen concentration of the atmosphere in the reaction system was measured by an oxygen monitor, it was 10% by volume. Further, the gas-liquid interface area A / liquid volume B = 29.9 m 2 / m 3 in a stationary state in the reaction vessel at this point in time. The reaction vessel is sealed and the reaction system is kept at 40 ° C. for 24 hours, and then the temperature is raised and when the temperature in the reaction vessel is stabilized at 60 ° C., 18.3 parts of 3.0% aqueous solution of hydrogen peroxide and L 25.5 parts of a 2.2% aqueous solution of ascorbic acid were added to initiate radical polymerization. After continuing the reaction for 2 hours, 9.2 parts of a 3.0% aqueous solution of hydrogen peroxide and 12.8 parts of a 2.2% aqueous solution of L-ascorbic acid were added, and the reaction was continued for another 2 hours to complete the reaction. . When the oxygen concentration of the atmosphere in the reaction system was measured by an oxygen monitor, it was 10% by volume. In addition, the gas-liquid interface area A / liquid volume B = 23.4 m 2 / m 3 in a stationary state in the reaction vessel at this point in time. Thereafter, 55.6 parts of water was added to obtain an aqueous solution of a vinyl polymer (p-6).
反応系内の減圧操作や反応系内への窒素ガスの導入等の条件を表1記載のように変更したこと以外は実施例6のビニル重合体(p-6)の製造の場合と同様にして、ビニル重合体(pr-4)の水溶液を得た。比較例4は、減圧操作及び窒素ガスの導入を2回行なった場合である。 Comparative Example 4 (Production of Vinyl Polymer (pr-4))
The same procedure as in the production of the vinyl polymer (p-6) in Example 6 was carried out except that the conditions such as depressurization in the reaction system and introduction of nitrogen gas into the reaction system were changed as shown in Table 1. Thus, an aqueous solution of a vinyl polymer (pr-4) was obtained. The comparative example 4 is a case where decompression operation and introduction of nitrogen gas were performed twice.
メタクリル酸26.7部、メトキシポリ(n=23)エチレングリコールメタクリレート162.8部、3-メルカプトプロピオン酸1.7部、水135.4部及び30%水酸化ナトリウム水溶液4.4部を反応容器に仕込んだ後、撹拌して均一にした。アスピレーターにて反応系内の圧力を常圧(102kPa)から45kPaまで減圧した後に、窒素ガスを導入して反応系内の圧力を常圧に戻した。反応系内の雰囲気の酸素濃度を酸素モニタにて測定したところ、10容量%であった。反応容器を密閉して反応系を40℃で24時間保ったものを単量体溶液とした。反応容器に水76.7部を仕込み、昇温して反応系の温度が60℃で安定した時点で、前記の単量体溶液と過硫酸ナトリウムの10.0%水溶液27.8部の2液を同時に120分間かけて滴下し、その後更に過硫酸ナトリウムの10.0%水溶液9.3部を60分間かけて滴下して、ラジカル重合を行なった。1時間反応を継続して反応を終了した。単量体溶液滴下前の静置状態での気液界面積A/液体体積B=23.4m2/m3であった。なお、反応系内の酸素濃度は単量体溶液の容器内と同じになるように調整した。反応終了後、30%水酸化ナトリウム水溶液18.9部及び水55.6部を加えてビニル重合体(p-7)の水溶液を得た。 Example 7 (Production of Vinyl Polymer (p-7))
Reaction vessel with 26.7 parts of methacrylic acid, 162.8 parts of methoxypoly (n = 23) ethylene glycol methacrylate, 1.7 parts of 3-mercaptopropionic acid, 135.4 parts of water and 4.4 parts of 30% aqueous sodium hydroxide solution The mixture was stirred and homogenized. After the pressure in the reaction system was reduced from normal pressure (102 kPa) to 45 kPa with an aspirator, nitrogen gas was introduced to return the pressure in the reaction system to normal pressure. When the oxygen concentration of the atmosphere in the reaction system was measured by an oxygen monitor, it was 10% by volume. The reaction vessel was sealed and the reaction system was kept at 40 ° C. for 24 hours to obtain a monomer solution. 76.7 parts of water is charged into the reaction vessel, and when the temperature of the reaction system is stabilized at 60 ° C. by raising the temperature, 2% of the monomer solution and 27.8 parts of 10.0% aqueous solution of sodium persulfate are The solution was simultaneously dropped over 120 minutes, and then 9.3 parts of a 10.0% aqueous solution of sodium persulfate was further dropped over 60 minutes to perform radical polymerization. The reaction was continued for 1 hour to complete the reaction. The gas-liquid interface area A / liquid volume B = 23.4 m 2 / m 3 in a stationary state before dropping of the monomer solution. The oxygen concentration in the reaction system was adjusted to be the same as in the container of the monomer solution. After completion of the reaction, 18.9 parts of a 30% aqueous sodium hydroxide solution and 55.6 parts of water were added to obtain an aqueous solution of a vinyl polymer (p-7).
反応系内の減圧操作や反応系内への窒素ガスの導入等の条件を表1記載のように変更したこと以外は実施例7のビニル重合体(p-7)の製造の場合と同様にして、ビニル重合体(pr-5)の水溶液を得た。 Comparative Example 5 (Production of Vinyl Polymer (pr-5))
The same procedure as in the production of the vinyl polymer (p-7) of Example 7 was carried out except that the conditions such as depressurization in the reaction system and introduction of nitrogen gas into the reaction system were changed as shown in Table 1. Thus, an aqueous solution of a vinyl polymer (pr-5) was obtained.
メタリルアルコールEO付加物(n=57)185.7部及び水99.6部を反応容器に仕込んだ後、撹拌して均一にした。アスピレーターにて反応系内の圧力を常圧(102kPa)から45kPaまで減圧した後に、窒素ガスを導入して反応系内の圧力を常圧に戻した。反応系内の雰囲気の酸素濃度を酸素モニタにて測定したところ、10容量%であった。この時点での反応容器内の静置状態での気液界面積A/液体体積B=35.0m2/m3であった。3-メルカプトプロピオン酸0.8部、L-アスコルビン酸0.8部及び水32.4部を撹拌して均一にしたものを第1溶液とした。またアクリル酸11.9部及び水48.2部を撹拌して均一にしたものを第2溶液とした。更に35%過酸化水素水0.8部及び水18.1部を撹拌して均一にしたものを第3溶液とした。前記の反応容器を密閉して40℃で24時間保った後、昇温して反応容器内の温度が70℃で安定した時点で、第1溶液、第2溶液及び第3溶液を同時に180分間で滴下し、ラジカル重合を行なった。1時間反応を継続して反応を終了した。反応終了時の静置状態での反応容器内の気液界面積A/液体体積B=23.4m2/m3であった。その後、30%水酸化ナトリウム水溶液11.5部及び水92.8部を加えてビニル重合体(p-8)の水溶液を得た。 Example 8 (Production of Vinyl Polymer (p-8))
After charging 185.7 parts of methallyl alcohol EO adduct (n = 57) and 99.6 parts of water in a reaction vessel, the mixture was stirred and homogenized. After the pressure in the reaction system was reduced from normal pressure (102 kPa) to 45 kPa with an aspirator, nitrogen gas was introduced to return the pressure in the reaction system to normal pressure. When the oxygen concentration of the atmosphere in the reaction system was measured by an oxygen monitor, it was 10% by volume. The gas-liquid interface area A / liquid volume B = 35.0 m 2 / m 3 in a stationary state in the reaction vessel at this point in time. A first solution was prepared by stirring and homogenizing 0.8 parts of 3-mercaptopropionic acid, 0.8 parts of L-ascorbic acid and 32.4 parts of water. Further, 11.9 parts of acrylic acid and 48.2 parts of water were stirred and homogenized to obtain a second solution. Further, 0.8 parts of 35% hydrogen peroxide water and 18.1 parts of water were stirred and homogenized to obtain a third solution. The above reaction vessel is sealed and kept at 40 ° C. for 24 hours, and when the temperature in the reaction vessel is stabilized at 70 ° C. after raising the temperature, the first solution, the second solution and the third solution are simultaneously carried out for 180 minutes. It dripped by this, and radical polymerization was performed. The reaction was continued for 1 hour to complete the reaction. The gas-liquid interface area A / liquid volume B = 23.4 m 2 / m 3 in the reaction vessel in the stationary state at the end of the reaction. Thereafter, 11.5 parts of a 30% aqueous solution of sodium hydroxide and 92.8 parts of water were added to obtain an aqueous solution of a vinyl polymer (p-8).
反応系内の減圧操作や反応系内への窒素ガスの導入等の条件を表1記載のように変更したこと以外は実施例8のビニル重合体(p-8)の製造の場合と同様にして、ビニル重合体(pr-6)の水溶液を得た。比較例6は、減圧操作及び窒素ガスの導入を2回行なった場合である。以上の各例におけるビニル重合体の製造条件を表1にまとめて示した。 Comparative Example 6 (Production of Vinyl Polymer (pr-6))
The same procedure as in the production of the vinyl polymer (p-8) of Example 8 was repeated except that the conditions such as depressurization in the reaction system and introduction of nitrogen gas into the reaction system were changed as shown in Table 1. Thus, an aqueous solution of a vinyl polymer (pr-6) was obtained. The comparative example 6 is a case where decompression operation and nitrogen gas introduction were performed twice. The production conditions of the vinyl polymer in each of the above examples are summarized in Table 1 and shown.
・質量平均分子量及び数平均分子量の測定
試験区分1で製造した各例のビニル重合体(p-1)~(p-8)及び(pr-1)~(pr-6)について、GPC法によるポリエチレングリコール換算の質量平均分子量及び数平均分子量を求め、結果を表2にまとめて示した。 Test division 2 (measurement of manufactured vinyl polymer etc.)
-Measurement of mass average molecular weight and number average molecular weight For the vinyl polymers (p-1) to (p-8) and (pr-1) to (pr-6) of each example produced in Test Category 1, according to GPC method The weight average molecular weight and number average molecular weight in terms of polyethylene glycol were determined, and the results are summarized in Table 2.
試験区分1で製造した各例のビニル重合体(p-1)~(p-8)及び(pr-1)~(pr-6)について、分子量のばらつきを表す指標として、質量平均分子量(Mw)/数平均分子量(Mn)の比で分散度を求め、結果を表2にまとめて示した。 -Calculation of the degree of dispersion For the vinyl polymers (p-1) to (p-8) and (pr-1) to (pr-6) of each example produced in Test Category 1, as an index indicating the variation in molecular weight, The degree of dispersion was determined by the ratio of mass average molecular weight (Mw) / number average molecular weight (Mn), and the results are summarized in Table 2.
試験区分1で製造した各例のビニル重合体(p-1)~(p-8)及び(pr-1)~(pr-6)について、セメント分散剤としての分散性を表す指標として、モルタルフロー値を次のように求め、結果を表2にまとめて示した。 · Measurement of mortar flow value Dispersion as a cement dispersant for the vinyl polymers (p-1) to (p-8) and (pr-1) to (pr-6) of each example manufactured in Test Category 1 The mortar flow value was determined as follows as an index representing H. The results are summarized in Table 2.
As apparent from the results of Table 2 corresponding to Table 1, according to the present invention, a vinyl polymer having a small variation in molecular weight is obtained, and such a vinyl polymer exerts an excellent effect as a cement dispersant.
Claims (5)
- 重合開始剤として過酸化物を用い、かつ分子量調整剤としてチオール系化合物を用いるラジカル反応によりビニル重合体を製造する方法において、反応開始時の反応系内における雰囲気の酸素濃度を5容量%以上に保持するビニル重合体の製造方法。 In a method of producing a vinyl polymer by radical reaction using a peroxide as a polymerization initiator and a thiol compound as a molecular weight modifier, the oxygen concentration of the atmosphere in the reaction system at the start of the reaction is 5% by volume or more Method for producing a vinyl polymer to be held.
- ビニル単量体が不飽和(ポリ)アルキレングリコールを含有するものである請求項1記載のビニル重合体の製造方法。 The method for producing a vinyl polymer according to claim 1, wherein the vinyl monomer contains unsaturated (poly) alkylene glycol.
- 反応開始時の反応系内における雰囲気の酸素濃度を5容量%以上30容量%未満に保持する請求項1又は2記載のビニル重合体の製造方法。 The method for producing a vinyl polymer according to claim 1 or 2, wherein the oxygen concentration of the atmosphere in the reaction system at the start of the reaction is maintained at 5% by volume or more and less than 30% by volume.
- 反応中の反応系内における気液界面積Aと液体体積Bの割合が、静置状態で測定した場合にA/B=0.1~200m2/m3となる工程を含む請求項1~3のいずれか一つの項記載のビニル重合体の製造方法。 The process according to claim 1, wherein the ratio of the gas-liquid interface area A and the liquid volume B in the reaction system during the reaction is such that A / B = 0.1 to 200 m 2 / m 3 when measured in a stationary state. The manufacturing method of the vinyl polymer as described in any one of 3 items.
- ビニル重合体がセメント分散剤として用いるものである請求項1~4のいずれか一つの項記載のビニル重合体の製造方法。
The method for producing a vinyl polymer according to any one of claims 1 to 4, wherein the vinyl polymer is used as a cement dispersant.
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JPH01247403A (en) * | 1988-03-29 | 1989-10-03 | Nippon Shokubai Kagaku Kogyo Co Ltd | Preparation of sh-terminated teleckelic polymer |
JPH0713141B2 (en) * | 1986-10-06 | 1995-02-15 | 株式会社クラレ | Process for producing polyether having mercapto group at terminal |
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JP2002362952A (en) * | 2001-06-12 | 2002-12-18 | Taiheiyo Cement Corp | Production process of cement dispersant |
JP2012062449A (en) * | 2010-09-17 | 2012-03-29 | Kyoto Univ | Living radical polymerization method |
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JPH0713141B2 (en) * | 1986-10-06 | 1995-02-15 | 株式会社クラレ | Process for producing polyether having mercapto group at terminal |
JPH01247403A (en) * | 1988-03-29 | 1989-10-03 | Nippon Shokubai Kagaku Kogyo Co Ltd | Preparation of sh-terminated teleckelic polymer |
JPH093108A (en) * | 1995-06-23 | 1997-01-07 | Kuraray Co Ltd | Production of mercapto-terminated polymer |
JP2002362952A (en) * | 2001-06-12 | 2002-12-18 | Taiheiyo Cement Corp | Production process of cement dispersant |
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