WO2019114667A1 - Numerically controlled machining center device and machining method using said numerically controlled machining center device - Google Patents

Numerically controlled machining center device and machining method using said numerically controlled machining center device Download PDF

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Publication number
WO2019114667A1
WO2019114667A1 PCT/CN2018/120127 CN2018120127W WO2019114667A1 WO 2019114667 A1 WO2019114667 A1 WO 2019114667A1 CN 2018120127 W CN2018120127 W CN 2018120127W WO 2019114667 A1 WO2019114667 A1 WO 2019114667A1
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WIPO (PCT)
Prior art keywords
machining center
numerical control
water
control machining
water tank
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PCT/CN2018/120127
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French (fr)
Chinese (zh)
Inventor
陈益鸿
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佛山市神创机电有限公司
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Publication of WO2019114667A1 publication Critical patent/WO2019114667A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor

Definitions

  • the present disclosure relates to the field of non-metallic material processing equipment, and in particular to a numerical control machining center apparatus and a processing method using the same.
  • the water cutting device and the mechanical milling device are both mounted on the waterjet table, when the waterjet is cut, the water jet with a large penetrating force inevitably cuts the workpiece at the same time, and the waterjet work surface is also cut. Frequent cutting is difficult to repair the damage caused by the waterjet table, resulting in a significantly shorter service life; because the prior art (including CNC machining centers and multi-function waterjets) requires the use of workpiece clamping devices and pneumatic suction cups to fix In order to ensure the flatness of the product and to avoid damage to the clamp and the suction cup during the cutting of the water jet, the mounting position of the clamp and the suction cup and the height of the suction cup must be adjusted repeatedly before each processing. These cumbersome processes lead to production.
  • the efficiency is low; because the workpiece clamping device and the pneumatic suction cup are installed in a small number of beams in the water tank, when the workpiece is processed in the peripheral and inner holes (especially the relatively large inner hole), the workpiece
  • the projected area of the beam that is, the position at which the suction cup can be mounted, has been significantly reduced, and the suction cup needs to avoid the cutting damage of the high-pressure water jet.
  • the smaller the number of suction cups the more unstable the workpiece will be.
  • the large lateral force caused by the milling tool to mill the plates often leads to plate offset.
  • the high-pressure water jet clip carries the cutting sand at high speed through the workpiece to the water tank beam and the baffle bounces back over the water tank, which not only generates a lot of noise and dust pollution, but also rebounds the water and cutting sand powder often on the side of the water tank.
  • the tool holder, the tool holder in the tool magazine is therefore easily rusted and rusted, and the taper surface of the shank is stained with sand.
  • the shank and the spindle cannot be tight due to the tapered surface of the shank and the tapered surface of the main shaft. When you close the knife, it will not only produce waste, but also cause equipment failure and safety hazard.
  • Objects of the present disclosure include, for example, providing a numerically controlled machining center apparatus to improve the inefficiencies of existing water cutting devices and mechanical milling devices with low production efficiency, short service life, and high failure rate.
  • the object of the present disclosure also includes, for example, providing a processing method using the numerical control machining center apparatus to improve the inefficiencies of the prior art water cutting apparatus and mechanical milling apparatus, such as low production efficiency, short service life, and high failure rate.
  • Embodiments of the present disclosure provide a numerical control machining center apparatus configured to process a board, including a base, a clamping structure, a water tank, a gantry driving structure, a water jet and a milling device, the clamping structure, the water tank, and the
  • the gantry driving structure is respectively mounted on the base, the plate is mounted on the clamping structure, the clamping structure can drive the plate to move in the Y direction, and the water knife and the milling device are respectively installed on
  • the gantry drive structure is configured to drive the waterjet and the milling device to move in an X direction, the plate being located between the waterjet and the water tank.
  • the clamping structure has a bearing surface and a pressing surface, and the bearing surface is spaced apart from the pressing surface in the z direction, and the bearing surface and the pressing surface are defined to be configured Holding a clamping space of the plate; the water jet of the water jet is offset from the bearing surface along an orthographic projection perpendicular to the bearing surface in a working path along the X direction. And the water jet of the water jet is offset from the pressing surface along an orthographic projection perpendicular to the pressing surface.
  • the water tank is provided with an opening and a working side facing the waterjet, the opening is located on the working side, and the water outlet is vertical on the working path of the waterjet along the X direction
  • An orthographic projection in the direction of the bearing surface is located in the opening, and an orthographic projection of the opening on a plane coplanar with the bearing surface in a direction perpendicular to the bearing surface is offset from the bearing surface.
  • the opening is disposed in a strip shape, the length direction of the opening is along the X direction, the width of the opening is 2 mm, and the length of the opening is not less than the waterjet along the X direction. Move the trip.
  • the clamping structure comprises a moving platform
  • the moving platform comprises a bracket, a conveying assembly and a pressing assembly
  • the bracket is mounted on the base
  • the conveying assembly is mounted on the bracket
  • the bearing surface is disposed on the conveying assembly
  • the pressing assembly is mounted on the base
  • the pressing surface is disposed on the pressing assembly.
  • the conveying assembly comprises a timing belt, an active synchronous wheel and a driven synchronous wheel, wherein the active synchronous wheel and the driven synchronous wheel are both mounted on the bracket, and the synchronous belt is wrapped around The active synchronous wheel and the driven synchronous wheel are disposed on a belt surface of the synchronous belt.
  • the conveying assembly further includes a pallet, the pallet is mounted on the bracket, the pallet is disposed in an area enclosed by the timing belt, and the pallet is provided with two mounting boards
  • the surface of the mounting plate is provided with a limiting slot, and the timing belt is slidably disposed in the limiting slot.
  • the mobile platform comprises at least two transport components, the at least two transport components are arranged side by side in the X direction, and at least two bearing surfaces of the at least two transport components are located in the same plane.
  • the pressing assembly comprises a pressure roller frame mounted on the pressure roller frame, the pressure roller frame is mounted on the base, and the conveying component is located at the Between the base and the set of pressure rollers.
  • the pressure wheel carrier comprises a leg and a mounting beam, the leg is configured as a telescopic structure, the leg is mounted on the base, and the mounting beam is mounted on the leg, the mounting beam edge
  • the z direction reciprocates to change the height of the clamping space; the pressure wheel set is mounted on the mounting beam.
  • the pressure roller set includes a mounting shaft and at least two rollers, and the at least two rollers are rotatably mounted on the mounting shaft, and the at least two rollers are spaced along the central axis direction of the mounting shaft.
  • the cloth is mounted on the mounting beam.
  • the clamping structure comprises two moving platforms, the two moving platforms are arranged in the Y direction, and the water tank is located between the two moving platforms.
  • the numerical control machining center device further includes an auxiliary driving device
  • the auxiliary driving device includes a mounting portion, a first Z-axis screw guide pair and a second Z-axis screw guide pair
  • the mounting portion is installed in the In the gantry driving structure
  • the first Z-axis screw guide pair and the second Z-axis screw guide pair are respectively mounted on the mounting portion
  • the water knife is mounted on the first Z-axis screw a guide rail pair
  • the milling device being mounted to the second Z-axis screw guide pair.
  • the gantry driving structure comprises a gantry, a motor and a lead screw
  • the motor is mounted on the gantry, the motor is drivingly connected to the lead screw, and the screw is away from one end of the motor
  • the gantry is rotatably connected, the mounting portion is screwed to the lead screw; the gantry is provided with a guide rail, the guide rail is parallel to the lead screw, and the mounting portion is screwed to the lead screw.
  • the mounting portion is slidably coupled to the guide rail, and the mounting portion is disposed to be reciprocally slidable relative to the gantry in the X direction.
  • the milling device comprises a milling drive, a cutter and a tool magazine, the tool magazine is mounted on the base and the tool magazine is located above the clamping structure, and the milling drive is installed in the same On the second Z-axis lead screw pair, the milling drive is configured to remove the tool from the magazine and drive the tool to rotate.
  • the method further includes a lifting mechanism, the lifting mechanism is mounted on the base, and the lifting mechanism is configured to drive the water tank to reciprocately move in the z direction.
  • the lifting mechanism includes four lifting cylinders, and two of the four lifting cylinders are a group, and two sets of the lifting cylinders are respectively installed on the two sides of the water tank along the Y direction. on.
  • a bottom of the water tank is mounted with a cut-resistant steel plate, and the water tank is provided with a slag discharge port.
  • Embodiments of the present disclosure also provide a processing method suitable for the above-mentioned numerical control machining center equipment, including the following steps:
  • Embodiments of the present disclosure also provide a processing method suitable for the above-mentioned numerical control machining center equipment, including the following steps:
  • the waterjet and the sheet are moved along the set route to complete the water cutting operation;
  • the milling device and the plate material complete the milling operation according to the set route movement.
  • the numerical control machining center device combines the water jet and the milling device, and is fully automated and high in productivity, and the plate is fixed and driven by the clamping structure, which can well avoid the deviation of the plate.
  • the problem of shifting, thereby reducing the scrap rate; the output end of the water jet is set toward the water tank, and the water jet is directly injected into the water tank when the water jet is working, thereby avoiding contact with the worktable, thereby prolonging the service life of the whole device.
  • FIG. 1 is a schematic view showing a numerical control machining center apparatus provided by Embodiment 1 of the present disclosure
  • FIG. 2 is a schematic view showing a clamping structure provided by Embodiment 1 of the present disclosure
  • FIG. 3 is a schematic diagram of a mobile platform provided by Embodiment 1 of the present disclosure.
  • FIG. 4 is a schematic view showing a pressure roller set provided by Embodiment 1 of the present disclosure.
  • Figure 5 is a schematic view showing a water jet and a milling device provided in Embodiment 1 of the present disclosure
  • FIG. 6 is a schematic view showing a gantry driving structure provided by Embodiment 1 of the present disclosure.
  • FIG. 7 is a schematic view showing an auxiliary driving device provided by Embodiment 1 of the present disclosure.
  • Figure 8 is a schematic view showing a water tank provided by Embodiment 1 of the present disclosure.
  • FIG. 9 is a schematic view showing a numerical control machining center apparatus according to Embodiment 2 of the present disclosure.
  • Embodiment 10 is a schematic view of a numerical control machining center apparatus provided by Embodiment 2 of the present disclosure (a magazine is not shown);
  • FIG. 11 is a schematic diagram of a mobile platform provided by Embodiment 2 of the present disclosure.
  • Figure 12 shows a schematic view of a delivery assembly provided in embodiment 2 of the present disclosure
  • Figure 13 is a schematic view showing a timing belt provided in Embodiment 2 of the present disclosure.
  • FIG. 14 is a schematic view showing a pressure roller group provided in Embodiment 2 of the present disclosure.
  • the present disclosure provides a numerical control machining center apparatus configured to process a sheet material 140, including a base 110, a clamping structure 120, a water tank 180, a gantry driving structure 130, a water knife 160, and a milling device 170.
  • the clamping structure 120, the water tank 180 and the gantry driving structure 130 are respectively mounted on the base 110, and the plate is mounted on the clamping structure 120.
  • the clamping structure 120 can drive the plate 140 to move in the Y direction, and the water knife 160 and the milling device 170 are both Mounted on the gantry drive structure 130, the gantry drive structure 130 is configured to drive the waterjet 160 and the milling device 170 to move in the X direction, the sheet 140 being located between the waterjet 160 and the water tank 180.
  • the terms “mounted,” “connected,” “connected,” and “fixed” are used in a broad sense, and may be, for example, fixedly connected, or integrated, unless otherwise specifically defined and defined;
  • the mechanical connection may also be an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship of two elements.
  • the specific meanings of the above terms in the present disclosure can be understood by those skilled in the art on a case-by-case basis.
  • the first feature may include direct contact between the first and second features above or below the second feature, and may also include that the first and second features are not in direct contact, unless explicitly stated and defined otherwise. It is through the contact of additional features between them.
  • the first feature includes, above and above the second feature, the first feature is directly above and above the second feature, or merely indicates that the first feature level is higher than the second feature.
  • the first feature includes, below and below the second feature, the first feature is directly below and below the second feature, or merely indicates that the first feature level is less than the second feature.
  • the present disclosure provides a numerical control machining center apparatus configured to process a sheet material 140, including a base 110, a clamping structure (clamping device) 120, a water tank 180, a gantry driving structure 130, a water knife 160, and The milling device 170, the clamping structure 120, the water tank 180 and the gantry driving structure 130 are respectively mounted on the base 110.
  • the plate 140 is mounted on the clamping structure 120, and the clamping structure 120 is configured to drive the plate 140 to move in the Y direction.
  • Both the waterjet 160 and the milling device 170 are mounted on the gantry drive structure 130, and the gantry drive structure 130 is configured to drive the waterjet 160 and the milling device 170 to move in the X direction, with the sheet 140 being located between the waterjet 160 and the water tank 180.
  • the numerical control machining center apparatus further includes an auxiliary driving device 150.
  • the auxiliary driving device 150 includes a mounting portion 151, a first Z-axis screw guide pair 152, and a second Z-axis screw guide pair 153.
  • the mounting portion 151 is mounted on the gantry.
  • the output end of the driving structure 130, the first Z-axis screw guide pair 152 and the second Z-axis screw guide pair 153 are respectively mounted on the mounting portion 151, and the water jet 160 is mounted on the first Z-axis screw guide pair 152, milling
  • the grinding device 170 is mounted on the second Z-axis screw guide pair 153.
  • the gantry driving structure 130 includes a gantry 131, a motor 132 and a lead screw 133.
  • the motor 132 is mounted on the gantry 131.
  • the motor 132 drives the connecting screw 133.
  • the end of the screw 133 away from the motor 132 is rotatably connected to the gantry 131.
  • the length direction of the lead screw 133 is parallel to the X direction;
  • the gantry 131 is provided with three parallel guide rails 134, the guide rail 134 is parallel to the lead screw 133, the two guide rails 134 are located above the lead screw 133, and the other guide rail 134 is located on the lead screw 133.
  • the mounting portion 151 is screwed to the lead screw 133, the upper end of the mounting portion 151 and the lower end of the mounting portion 151 are respectively engaged with the three guide rails 134, and the mounting portion 151 is slidably coupled to the gantry 131.
  • the mounting portion 151 is opposite to the X-direction.
  • the gantry 131 slides.
  • the milling device 170 includes a milling drive, a tool and a tool magazine 190.
  • the tool magazine 190 is mounted on the base 110 and the tool magazine 190 is located above the clamping structure 120.
  • One side of the tool holder 190 is mounted toward the gantry drive structure 130.
  • the grinding drive is mounted on the second Z-axis screw guide pair 153.
  • the milling drive is configured to take the tool out of the magazine 190 and drive the tool to rotate to achieve the milling operation of the sheet.
  • the tool can be a grinding wheel.
  • the magazine 190 may be disposed on one side of the clamping structure 120 in the x direction.
  • the gantry 131 includes a beam 1311 mounted above the base 110 and a column 1312 disposed on both sides of the base 110.
  • the two columns 1312 are arranged along the X direction.
  • the length direction of the beam 1311 is parallel to the X direction, and the beam 1311 is fixed to the column 1312. on.
  • the milling device 170 includes a belt mechanical spindle having an automatic tool change function, the axis of the belt mechanical spindle and the center point of the water jet 160 are parallel to the X direction and overlap with the central axis of the water tank 180 to ensure water cutting operation.
  • the high-pressure water jet of the abrasive material can accurately and unimpededly enter the water tank 180 after cutting through the workpiece, and ensure that the cutting line and the center line of the milling device 170 overlap, facilitating the setting of the cutting path.
  • the motor 132 rotates the lead screw 133 through the coupling according to the instruction of the numerical control system, thereby driving the water jet 160 and the milling device 170 to reciprocate along the guide rail 134.
  • the water jet 160 is driven by the first Z-axis screw guide 152 to descend to the specified position in the Z direction to water cut the workpiece, while the milling device 170 is on the second Z-axis screw guide. Driven by the sub-153, it rises to the waiting position in the Z direction.
  • the water jet 160 automatically rises to the waiting position, and the milling device 170 grinds or polishes the workpiece according to the command down to a specified position.
  • the clamping structure 120 includes two moving platforms 121 .
  • the two moving platforms 121 are respectively located on two sides of the water tank 180 in the Y direction.
  • Each group of moving platforms 121 includes a bracket 1211 , an active synchronous wheel 122 , and a driven unit .
  • the synchronous wheel 123, the timing belt set 124, the pallet 125 and the pressure wheel set 126, the bracket 1211 is mounted on the base 110, and the active synchronous wheel 122, the driven synchronous wheel 123, the pallet 125 and the pressure wheel set 126 are all mounted on the bracket 1211.
  • the timing belt set 124 is wrapped around the active synchronous wheel 122 and the driven synchronous wheel 123.
  • the pallet 125 is located in the area enclosed by the timing belt set 124, and the pressure wheel set 126 is located above the timing belt set 124.
  • a bracket is mounted on the bracket 1211.
  • the left side of the ruler is adjacent to the edge of the timing belt group 124.
  • the bottom surface of the ruler is adjacent to the surface of the timing belt group 124.
  • the left end surface of the ruler is 90 degrees perpendicular to the central axis of the water tank 180.
  • the cross point of the cross is the working origin of the device.
  • the timing belt group 124 is composed of one or more timing belts.
  • a plurality of timing belts are arranged side by side in the X direction, and at the same time, a layer of rubber can be covered on the timing belt to increase friction. Force to prevent slippage between the sheet and the timing belt.
  • the pressure wheel set 126 includes a pressure wheel frame 128, a control structure 127 and a plurality of rollers 129.
  • the pressure wheel frame 128 is connected to the base 110 through a control structure 127, and the control structure 127 can control the movement of the pressure roller frame 128 in the Z direction, and the plurality of rollers 129 They are respectively mounted on the pressure roller frame 128, and the axial line of the roller 129 is parallel to the axial line of the active synchronous wheel 122.
  • the height of the pressure roller frame 128 can be adjusted, thereby adjusting the distance between the roller 129 and the timing belt set 124, which is suitable for clamping of plates of different thicknesses.
  • two ends of the water tank 180 are respectively provided with a lifting cylinder 182.
  • the water tank 180 is connected to the base 110 through a cylinder 182.
  • the bottom of the cylinder 182 is mounted on the base 110.
  • the water tank 180 is mounted on the lifting cylinder 182, and the lifting cylinder 182 is in the Z direction.
  • the expansion and contraction further drives the water tank 180 to rise or fall in the z direction, changing the distance between the water tank 180 and the water jet 160.
  • the water tank 180 is provided with an opening 181 which is provided toward the water outlet of the water jet 160.
  • the width of the opening 181 is 2 mm, and the length of the opening 181 is the same as the moving stroke of the water jet 160.
  • the bottom of the water tank 180 is further provided with a cut-resistant steel plate, and a slag discharge port 183 is respectively disposed on both sides of the water tank 180, and the slag discharge port 183 is located between the cut-resistant steel plate and the opening, and optionally, the distance between the slag discharge port 183 and the cut-resistant steel plate is further near.
  • the width of the water tank 180 is about 400 mm larger than the processing width of the apparatus, the thickness of the water tank 180 is set to about 60 mm, and the height of the water tank 180 is set to about 600 mm.
  • the width direction of the water tank 180 is parallel to the X direction, the thickness direction of the water tank 180 is parallel to the Y direction, and the height direction of the water tank 180 is parallel to the Z direction.
  • the steel plate at the upper portion of the water tank 180 has a slit having a width of less than 2 mm and a length equal to the maximum cutting width of the water jet 160 (i.e., the processing width of the apparatus).
  • a V-shaped slide rail and a lifting cylinder 182 are mounted on both sides of the water tank 180.
  • the lifting cylinder 182 drives the water tank 180 upward to the opening 181 of the upper portion of the water tank 180 to be close to the bottom surface of the workpiece, so that the waterjet 160 is cut.
  • the high velocity water jet passing through the workpiece and its entrained abrasive can enter the water tank 180 through the opening 181 in the water tank 180.
  • the water tank 180 When the water tank 180 is originally based on the processing range (processing length and width) of the equipment, the water tank 180 must be made large, and the volume of the water tank 180 is only required: the processing width X (60-80) X600 of the equipment is greatly reduced. The volume of the water tank 180. At the same time, since the width of the opening 181 of the water tank 180 provided by the embodiment of the present disclosure is set to about 2 mm, it can function as a muffler. Compared with the structural design of the open-type water tank 180 of the prior art, the cutting noise is greatly reduced, and the sewage is not Splash again, making the working environment more environmentally friendly.
  • the width direction of the base 110 is set to the X direction
  • the longitudinal direction of the base 110 is set to the Y direction
  • the height direction of the base 110 is set to the Z direction.
  • the numerical control machining center equipment provided in this embodiment is mainly configured to process metal sheets and non-metal sheets, especially non-metal brittle sheets.
  • an embodiment of the present disclosure provides a numerical control machining center device configured to process a plate 140 , including a base 110 , a clamping structure , a water tank 180 , a gantry driving structure 130 , a water knife 160 , and a milling device 170, the clamping structure, the water tank 180 and the gantry driving structure 130 are respectively mounted on the base 110.
  • the plate 140 When cutting, the plate 140 is mounted on the clamping structure 120, and the clamping structure 120 is configured to drive the plate 140 to move in the Y direction, the water knife 160 and The milling devices 170 are respectively mounted on the gantry drive structure 130, and the gantry drive structure 130 is configured to drive the waterjet 160 and the milling device 170 to move in the X direction, and the plate 140 is located between the waterjet 160 and the water tank 180.
  • the clamping structure 120 has a bearing surface 001 and a pressing surface 002 , and the bearing surface 001 and the pressing surface 002 are arranged along the z direction, and the bearing surface 001 and the pressing surface 002 are arranged.
  • a clamping space 003 configured to clamp the sheet 140 is defined therebetween; on the working path of the water jet 160 in the X direction, the water outlet of the water jet 160 is offset from the bearing surface 001 along an orthographic projection perpendicular to the bearing surface 001.
  • the water jet of the water jet 160 is offset from the pressing surface 002 along the orthographic projection perpendicular to the pressing surface 002.
  • the clamping structure 120 includes two moving platforms 121, both of which are mounted on the base 110, two moving platforms 121 are arranged in the Y direction, and the water tank 180 is located in two movements. Between platforms 121.
  • the plate 140 can be reciprocated between the two moving platforms 121 to ensure that the plate 140 can be formed in one time, without the need to change the position of the plate 140 in the middle, the processing efficiency is higher, and the processing quality is higher.
  • the sheet 140 can be simultaneously contacted with the two moving platforms 121, and the two moving platforms 121 are common.
  • the action realizes the support of the plate 140, so that the suspended portion of the plate 140 above the water tank 180 is reduced when the plate 140 is processed, and the support of the plate 140 is more firm and reliable, and is not easily damaged.
  • the mobile platform 121 includes a bracket 1211 , a transport component 004 , and a pressing component 005 .
  • the bracket 1211 includes two mounting boards 1212 .
  • the two mounting boards 1212 are rectangular boards, and the two mounting boards 1212 are both. Mounted on the base 110, the two mounting plates 1212 are disposed perpendicular to the base 110, and the two mounting plates 1212 are spaced apart in the X direction.
  • the transport assembly 004 includes a motor 041, a timing belt 042, an active synchronous wheel 122, a driven synchronous wheel 123, and a pallet 125.
  • the active synchronous wheel 122 and the same synchronous wheel are both mounted on the mounting plate 1212 for active synchronization.
  • Both the wheel 122 and the driven synchronizing wheel 123 are rotatably coupled to the mounting plate 1212.
  • the active synchronizing wheel 122 and the driven synchronizing wheel 123 are arranged along the Y direction.
  • the timing belt 042 is wrapped around the active synchronizing wheel 122 and the driven synchronizing wheel 123.
  • the motor 041 is mounted on the base 110, and the output shaft of the motor 041 is driven.
  • the active synchronous wheel 122 is connected to drive the active synchronous wheel 122 to rotate, thereby driving the synchronous belt 042 to rotate.
  • the timing belt 042 is disposed parallel to the base 110, and the belt surface of the timing belt 042 facing away from the base 110 is disposed as a bearing surface 001.
  • the timing belt 042 has two semi-circular segments 0421 and two straight segments 0422.
  • the two straight segments 0422 are arranged in parallel and are arranged parallel to the base 110.
  • the two semi-circular segments 0421 are connected between the two straight segments 0422, and the bearing surface 001 is disposed on the outer side of the straight segment 0422 facing away from the base 110.
  • the bearing surface 001 is configured to be in contact with the sheet 140 to be processed.
  • the pallet 125 is disposed in a region surrounded by the timing belt 042.
  • the bracket 125 extends from the timing belt 042 on both sides in the X direction, and overlaps the side of the two mounting plates 1212 away from the base 110.
  • the tray 125 is parallel to the base 110, and the tray 125 is disposed away from the surface of the base 110.
  • the limiting slot 1251 is a rectangular slot, and the timing belt 042 is slidably disposed in the limiting slot 1251, and the timing belt 042 is provided.
  • the face is in sliding contact with the portion of the plate 125 that forms the groove bottom of the limit groove 1251.
  • the pallet 125 By setting the pallet 125, the pallet 125 functions as a supporting belt 042, and also serves as a supporting plate 140 to ensure that the timing belt 042 is not easily damaged due to excessive deformation of the sheet 140, and the synchronization is extended.
  • the service life of the belt 042 also avoids the problem that the timing belt 042 is excessively deformed due to the weight of the sheet material 140, so that the sheet material 140 cannot be normally conveyed.
  • the pressing assembly 005 can provide sufficient pressing force to position the sheet 140 between the timing belt 042 and the pressing assembly 005, thereby avoiding the timing belt 042 due to excessive pressing force. Excessive deformation.
  • the support of the timing belt 042 can also be achieved by passing a roller in the timing belt 042, which is rotatably mounted on the two mounting plates 1212.
  • the number of rollers is set as needed, and at least two rollers may be disposed, and at least two rollers are arranged side by side, and each roller is parallel to the axle 122 of the active synchronous wheel.
  • the mobile platform 121 includes at least two transport components 004, at least two transport components 004 are arranged side by side in the X direction, and at least two bearing surfaces 001 of at least two transport components 004 are located in the same In the plane.
  • at least two limiting slots 1251 are disposed on the pallet 125, and each timing belt 042 is slidably disposed in one limiting slot 1251.
  • At least two timing belts 042 located on the same mobile platform 121 constitute a timing belt group 124.
  • the mobile platform 121 further includes a driving shaft 006 and a driven shaft 007.
  • the driving shaft 006 is mounted on the two mounting plates 1212
  • the driven shaft 007 is mounted on the two mounting plates 1212
  • at least At least two active synchronous wheels 122 of the two transport assemblies 004 are mounted on the drive shaft 006, and the drive shaft 006 is driven by a motor 041 to drive at least two active synchronous wheels 122 to rotate; at least two of the at least two transport assemblies 004
  • the driven synchronizing wheel 123 is mounted on the driven shaft 007, and at least two driven synchronizing wheels 123 rotate together.
  • the overall structure is more compact, and at least two timing belts 042 move synchronously, and the conveyance is more accurate.
  • the mobile platform 121 may be provided with one on one side of the water tank 180 in the Y direction.
  • the pressing assembly 005 includes a pressure roller frame 128 and a pressure roller assembly 126 .
  • the pressure roller assembly 126 is mounted on the pressure roller frame 128 , and the pressure roller frame 128 is mounted on the base 110 and transported.
  • the component 004 is located between the base 110 and the pressure wheel set 126, and the pressure wheel set 126 is provided with a pressing surface 002.
  • the pressure wheel set 126 can position the plate material 140 on the bearing surface 001 on the bearing surface 001 by means of the pressing surface 002, and The friction between the pressing assembly 005 and the plate 140 is less than the friction between the timing belt 042 and the plate 140, and the timing belt 042 ensures that the plate 140 reciprocates linearly in the Y direction.
  • the pressure roller frame 128 includes two legs 1281 and a mounting beam 1282.
  • the legs 1281 are configured as a telescopic structure, that is, the legs 1281 are telescoped in the z direction to change the supporting height thereof, and the legs 1281 are mounted on the base 110.
  • the legs 1281 are arranged along the X direction, the transport assembly 004 is located between the two legs 1281, the mounting beam 1282 is mounted on the legs 1281, and the pressure wheel set 126 is mounted on the mounting beam 1282, and the height is changed by the height of the legs 1281.
  • the beam 1282 reciprocates in the z direction, ultimately changing the height of the clamping space 003.
  • Such a structural design can adjust the pressing force of the pressing assembly 005 to meet the installation of the different thickness plates 140.
  • the leg 1281 includes a first rod and a second rod.
  • the first rod and the second rod are slidably coupled, and the first rod and the second rod are relatively slid to change the length of the leg 1281, thereby changing the height of the mounting beam 1282, and finally changing the pressure.
  • the position of the wheel set 126 enables adjustment of the height of the clamping space 003.
  • the first rod and the second rod can be connected by the screw 133 mechanism.
  • the leg 1281 includes a telescoping cylinder, the cylinder of the telescopic cylinder is a first rod, and the piston rod of the telescopic cylinder is a second rod.
  • the pressure roller set 126 includes a mounting shaft 1261 and at least two rollers 129 .
  • the at least two rollers 129 are rotatably mounted on the mounting shaft 1261 , and at least two rollers 129 are along the central axis of the mounting shaft 1261 .
  • the mounting shaft 1261 is mounted on the mounting beam 1282.
  • a part of the tread of the roller 129 is a pressing surface 002, and at least two pressing surfaces 002 of the at least two rollers 129 are located in the same plane, and the plate 140 is pressed against the bearing by the interaction of the at least two pressing surfaces 002.
  • roller 129 may be a rubber wheel, or the outer sleeve of the roller 129 may be provided with a rubber ring.
  • a certain deformation may occur to prevent the formation of indentations or scratches on the plate 140.
  • the water tank 180 is a rectangular parallelepiped box, and the water tank 180 is mounted on the base 110 by a lifting mechanism, and the lifting mechanism reciprocates linearly in the z direction to drive the water tank 180 to reciprocate linearly.
  • the water tank 180 is provided with an opening 181 and a working side 184 facing the water jet 160 .
  • the opening 181 is located on the working side 184
  • the water outlet of the water jet 160 is located on the working path of the water jet 160 in the X direction.
  • An orthographic projection in a direction perpendicular to the bearing surface 001 is located in the opening 181, and the orthographic projection of the opening 181 in a plane perpendicular to the bearing surface 001 on a plane coplanar with the bearing surface 001 is offset from the bearing surface 001.
  • the opening 181 is provided in a strip shape, the length direction of the opening 181 is along the X direction, the width of the opening 181 is 2 mm, and the length of the opening 181 is not less than the movement stroke of the water jet 160 in the X direction.
  • the width of the opening 181 can be adjusted according to the width or diameter of the water flow emitted from the water outlet of the water jet 160 to ensure that the width of the opening 181 is not less than the width or diameter of the water flow, so that the water flow from the water jet 160 is generated. Always enter the opening 181.
  • the lifting mechanism includes four lifting cylinders 182, and two of the four lifting cylinders 182 are one set, and two sets of lifting cylinders 182 are respectively mounted on both sides of the water tank 180 in the Y direction.
  • a slag discharge port 183 is disposed on the water tank 180, and the slag discharge port 183 is located at a side of the water tank 180, and the slag discharge port 183 may be disposed in two or other quantities.
  • the plate 140 is mounted on the clamping structure 120, and the pressing assembly 005 is adjusted to realize the positioning of the plate 140.
  • the plate 140 reciprocates in the Y direction under the action of the conveying assembly 004. The movement is such that the cutting position of the sheet 140 is adjusted to be above the opening 181 of the water tank 180, and the reciprocating movement of the water knife 160 in the X direction is performed to realize the cutting of the sheet 140.
  • the water flow ejected from the water outlet of the water jet 160 acts on the plate 140, and the plate 140 is cut. Since the water flow cuts the plate 140 and directly hits the opening 181, the clamping structure 120 is not damaged.
  • the operation process is safe and reliable. Since the working path of the water jet 160 is along the X direction, it is only necessary to provide the opening 181 in the working path of the water tank 180 along the water jet 160, and the width of the opening 181 satisfies not less than the width of the water flow ejected by the water jet 160. The width of the opening 181 is greatly reduced, and the volume of the water tank 180 is also reduced.
  • the water tank 180 can be set smaller, the space occupied by the water tank 180 is small, space is saved, and the overall structure is more compact.
  • the height of the water tank 180 is adjusted by the telescopic mechanism, so that the opening 181 of the water tank 180 is close to the water knife 160, so that the water jet 160 passes through the high-speed water jet of the sheet 140 and the abrasive material of the belt. It can enter the water tank 180 through the opening 181.
  • the water tank 180 is lowered. As the water tank 180 is lowered, the working side 184 of the water tank 180 and the bottom surface of the plate 140 form a space which allows the subsequent grinding and polishing process to process the plate 140. No interference.
  • the base 110 may be a rectangular parallelepiped plate.
  • the X direction mentioned in this embodiment is parallel to the width direction of the base 110.
  • the Y direction mentioned in this embodiment is parallel to the length direction of the base 110.
  • the z direction mentioned in this embodiment is parallel to the height direction of the base 110, in other words, the X direction, the Y direction, and the z direction represent three directions perpendicular to each other in the same three-dimensional coordinate system.
  • the X direction, the Y direction, and the z direction may not be perpendicular to each other.
  • the sheet material 140 on the chucking structure 120 is cut by the water knife 160, and during the cutting process, at least the water knife 160 moves in the X direction and the sheet material 140 moves in the Y direction.
  • the milling device 170 reciprocates in the X direction, and its movement range is the same as that of the water jet 160.
  • the sheet 140 is returned to the initial position, and then the milling device 170 is adjusted so that the milling device 170 is at the initial position where the waterjet 160 is located during water cutting, and then The starting device, the milling device 170 and the sheet 140 are again moved in accordance with the set route described above to complete the milling.
  • the plate 140 when the waterjet 160 moves in the X direction or the plate 140 moves in the Y direction, the plate 140 is linearly cut; when the waterjet 160 moves in the X direction and the plate 140 moves in the Y direction, the plate 140 performs a composite path cutting. Square holes, elliptical holes or circular holes can be cut.
  • the present disclosure also provides a processing method comprising the following steps:
  • the position and sequence of the tools in the magazine 190 are first adjusted; the sheet 140 is then placed in the clamping structure 120; the plate 140 is then manually lowered to compress the sheet 140; and finally the apparatus is activated.
  • the plate 140 is placed on the clamping structure 120, the center line of the plate 140 is aligned with the center line of the water tank 180, and the right side edge of the plate 140 is placed close to the ruler on the right side of the device, and the pressure roller set 126 is manually lowered to press the plate 140.
  • the manual auxiliary feeding operation is completed;
  • the water tank 180 automatically rises close to the bottom surface of the plate 140, and the water knife 160 automatically reaches the device origin and the water cutting system starts to work;
  • the clamping structure 120 and the gantry driving structure 130 are linked according to the instruction of the numerical control system, and the clamping structure 120 drives the plate 140 to advance, retreat or stop along the X direction with the instruction of the numerical control system;
  • the knife 160 advances, retreats or stops in the Y direction in accordance with an instruction of the numerical control system, and the process of moving the sheet 140 or/and the movement of the water jet 160 is a process in which the sheet 140 is cut.
  • the process of moving the water cutting head is the process of cutting the sheet 140;
  • the water cutting system automatically rises to the standby position and the water cutting system stops working;
  • the milling device 170 automatically descends to the height of the knife, and the gantry driving structure 130 operates according to the instruction of the numerical control system, and drives the automatic tool changing spindle to reach the No. 1 cutting position;
  • the tool dust cover of the tool magazine 190 is raised, the tool magazine 190 is automatically moved forward to the position to be taken, the automatic tool change spindle is lowered into the No. 1 tool holder, and the tool cylinder is clamped to the No. 1 tool holder while the tool magazine 190 is retracted. After the tool magazine 190 is retracted, the dust cover automatically lowers and covers the tool holder, and the automatic tool change spindle captures the No. 1 grinding wheel tool process;
  • the spindle motor starts to rotate the grinding wheel and the cooling water is sprayed, and the device automatically enters the grinding and forming process of the plate 140 that has completed the cutting process;
  • the clamping structure 120, the gantry driving structure 130 and the milling device 170 perform milling molding on the edge of the cut plate 140 according to the programmed cutting path;
  • the automatic tool change spindle automatically returns to the No. 1 tool storage position according to the command of the CNC system.
  • the tool dust cover of the tool magazine 190 rises, and the tool magazine 190 moves forward to make the No. 1 knife.
  • the No. 1 tool is clamped, and the tool change cylinder of the automatic tool change spindle is released to release the No. 1 tool holder.
  • the automatic tool change spindle releases the No. 1 tool holder and then rises and moves to the top of the No. 2 tool holder, and then falls down. No. 2 holder, the knife cylinder works to tighten the No. 2 holder and the magazine 190 retreats.
  • the dust cover automatically lowers the holder, and the automatic tool change spindle grabs the No. 2 grinding wheel. carry out;
  • the milling process of the No. 2 grinding wheel, the No. 3 grinding wheel and even all the polishing processes are the steps of repeating the No. 1 grinding wheel, but each process The preset tool offset is different;
  • the pressure roller set 126 is raised, the completed workpiece is withdrawn, and the machine is stopped.
  • the present disclosure provides a numerical control machining center device and a processing method using the same, which has high production efficiency and high qualification rate.

Abstract

A numerically controlled machining center device and a machining method using said numerically controlled machining center device. Said numerically controlled machining center device comprises a base (110), a mounting and clamping structure (120), a water tank (180), a gantry driving structure (130), a water jet cutter (160), and a milling device (170); a sheet material (140) is mounted to the mounting and clamping structure (120), and the mounting and clamping structure (120) can drive the sheet material (140) to move in the Y direction; the water jet cutter (160) and the milling device (170) are mounted to the gantry driving structure (130), and the gantry driving structure (130) can drive the water jet cutter (160) and the milling device (170) to move in the X direction; the sheet material (140) is located between the water jet cutter (160) and the water tank (180). A structure that combines the water jet cutter (160) and the milling device (170) is used, achieving high degree of automation, improving the production efficiency; the sheet material (140) is fixed and driven by the mounting and clamping structure (120), avoiding deflection of the sheet material (140), reducing the rejection rate; the water jet cutter (160) directly jets water into the water tank (180) during operation, preventing a water jet from coming into contact with an operating platform, prolonging the service life.

Description

一种数控加工中心设备和利用该数控加工中心设备的加工方法Numerical control machining center equipment and processing method using the same
相关申请的交叉引用Cross-reference to related applications
本公开要求于2017年12月11日提交中国专利局的申请号为2017113262843、名称为“一种数控加工中心设备和利用该数控加工中心设备的加工方法”的中国专利申请的优先权。The present disclosure claims priority to Chinese Patent Application No. 2017113262843, entitled "A CNC Machining Center Apparatus and Processing Method Using the NC Machining Center Apparatus", filed on Dec. 11, 2017.
技术领域Technical field
本公开涉及非金属材料加工设备领域,具体而言,涉及一种数控加工中心设备和利用该数控加工中心设备的加工方法。The present disclosure relates to the field of non-metallic material processing equipment, and in particular to a numerical control machining center apparatus and a processing method using the same.
背景技术Background technique
利用水刀对玻璃进行加工已成为各类艺术玻璃加工的首选设备。The use of waterjets for glass processing has become the device of choice for all types of art glass processing.
由于水切割装置和机械铣磨装置均安装在水刀工作台上面,水刀切割时,穿透力巨大的水射流每次切割工件的同时不可避免的使水刀工作台面也被切割,而这种频繁的切割对水刀工作台造成的破坏难以修复,造成设备的使用寿命明显较短;由于现有技术(包括数控加工中心和多功能水刀)需要使用工件夹紧装置和气动吸盘来固定工件,为了保证产品的平整度和避让水射流切割时对夹具及吸盘的损伤,每次加工前必须反反复复地对夹具和吸盘的安装位置和吸盘的高度进行调整,这些繁琐的工序导致生产效率较低;由于工件夹紧装置和气动吸盘的安装位置集中在水箱里为数不多的横梁上,当遇到周边和内孔(特别是比较大的内孔)都需要加工的工件时,工件对横梁的投影面积即能够安装吸盘的位置已经明显减少,再加上吸盘需要避开高压水射流的切割损伤,适合安装吸盘的位置就更少了,吸盘的数量少了会导致工件固定不稳,当遇到加工厚板材时,由于铣磨刀具对板材进行铣磨时较大的横向力经常导致板材偏移走位,从而导致废品率较高;由于水箱是敞开式的,水切割刀头的切割范围多大,相应地水箱就需要做多大,这不仅导致设备的制造成本增加,还导致水刀切割工件时,高压水射流夹带着切割砂高速穿过工件射向水箱横梁和隔条反弹回水箱上空,不仅会产生很大的噪音和粉尘的污染,反弹上来的水和切割砂粉末常常洒在水箱边上的刀库,刀库里的刀柄因此很容易受潮生锈和刀柄锥度面沾上砂子,造成换刀时由于刀柄的锥度面和主轴的锥度面夹着砂子导致刀柄和主轴不能紧密贴合而掉刀,不仅会产生废品还会产生设备故障和安全隐患。Since the water cutting device and the mechanical milling device are both mounted on the waterjet table, when the waterjet is cut, the water jet with a large penetrating force inevitably cuts the workpiece at the same time, and the waterjet work surface is also cut. Frequent cutting is difficult to repair the damage caused by the waterjet table, resulting in a significantly shorter service life; because the prior art (including CNC machining centers and multi-function waterjets) requires the use of workpiece clamping devices and pneumatic suction cups to fix In order to ensure the flatness of the product and to avoid damage to the clamp and the suction cup during the cutting of the water jet, the mounting position of the clamp and the suction cup and the height of the suction cup must be adjusted repeatedly before each processing. These cumbersome processes lead to production. The efficiency is low; because the workpiece clamping device and the pneumatic suction cup are installed in a small number of beams in the water tank, when the workpiece is processed in the peripheral and inner holes (especially the relatively large inner hole), the workpiece The projected area of the beam, that is, the position at which the suction cup can be mounted, has been significantly reduced, and the suction cup needs to avoid the cutting damage of the high-pressure water jet. There are fewer positions for the suction cups. The smaller the number of suction cups, the more unstable the workpiece will be. When processing thick plates, the large lateral force caused by the milling tool to mill the plates often leads to plate offset. Walking position, resulting in higher scrap rate; because the water tank is open, the cutting range of the water cutting head is large, and accordingly the tank needs to be made, which not only leads to an increase in the manufacturing cost of the equipment, but also causes the water knife to cut the workpiece. The high-pressure water jet clip carries the cutting sand at high speed through the workpiece to the water tank beam and the baffle bounces back over the water tank, which not only generates a lot of noise and dust pollution, but also rebounds the water and cutting sand powder often on the side of the water tank. The tool holder, the tool holder in the tool magazine is therefore easily rusted and rusted, and the taper surface of the shank is stained with sand. As a result, the shank and the spindle cannot be tight due to the tapered surface of the shank and the tapered surface of the main shaft. When you close the knife, it will not only produce waste, but also cause equipment failure and safety hazard.
发明内容Summary of the invention
本公开的目的包括,例如,提供一种数控加工中心设备,以改善现有的水切割装置和机械铣磨装置生产效率低、使用寿命短且失败率较高的不足。Objects of the present disclosure include, for example, providing a numerically controlled machining center apparatus to improve the inefficiencies of existing water cutting devices and mechanical milling devices with low production efficiency, short service life, and high failure rate.
本公开的目的还包括,例如,提供一种利用该数控加工中心设备的加工方法,以改善现有的水切割装置和机械铣磨装置生产效率低、使用寿命短且失败率较高的不足。The object of the present disclosure also includes, for example, providing a processing method using the numerical control machining center apparatus to improve the inefficiencies of the prior art water cutting apparatus and mechanical milling apparatus, such as low production efficiency, short service life, and high failure rate.
本公开的实施例是这样实现的:Embodiments of the present disclosure are implemented as follows:
本公开的实施例提供了一种数控加工中心设备,配置成加工板材,包括底座、装夹结构、水箱、龙门驱动结构、水刀和铣磨装置,所述装夹结构、所述水箱和所述龙门驱动结构分别安装于所述底座,所述板材安装于所述装夹结构,所述装夹结构能带动所述板材沿Y方向运动,所述水刀和所述铣磨装置分别安装于所述龙门驱动结构,所述龙门驱动结构能驱动所述水刀和所述铣磨装置沿X方向移动,所述板材位于所述水刀和所述水箱之间。Embodiments of the present disclosure provide a numerical control machining center apparatus configured to process a board, including a base, a clamping structure, a water tank, a gantry driving structure, a water jet and a milling device, the clamping structure, the water tank, and the The gantry driving structure is respectively mounted on the base, the plate is mounted on the clamping structure, the clamping structure can drive the plate to move in the Y direction, and the water knife and the milling device are respectively installed on The gantry drive structure is configured to drive the waterjet and the milling device to move in an X direction, the plate being located between the waterjet and the water tank.
可选的,所述装夹结构具备承载面以及压紧面,所述承载面与所述压紧面沿z方向间隔排布,所述承载面与所述压紧面之间限定出配置成夹持所述板材的夹持空间;在所述水刀沿所述X方向的作业路径上,所述水刀的出水口沿垂直于所述承载面方向的正投影与所述承载面错开,且所述水刀的出水口沿垂直于所述压紧面方向的正投影与所述压紧面错开。Optionally, the clamping structure has a bearing surface and a pressing surface, and the bearing surface is spaced apart from the pressing surface in the z direction, and the bearing surface and the pressing surface are defined to be configured Holding a clamping space of the plate; the water jet of the water jet is offset from the bearing surface along an orthographic projection perpendicular to the bearing surface in a working path along the X direction. And the water jet of the water jet is offset from the pressing surface along an orthographic projection perpendicular to the pressing surface.
可选的,所述水箱具备开口以及朝向所述水刀的工作侧,所述开口位于所述工作侧上,在所述水刀沿所述X方向的作业路径上,所述出水口沿垂直于所述承载面方向的正投影位于所述开口内,且所述开口沿垂直于所述承载面方向上位于与所述承载面共面的平面上的正投影与所述承载面错开。Optionally, the water tank is provided with an opening and a working side facing the waterjet, the opening is located on the working side, and the water outlet is vertical on the working path of the waterjet along the X direction An orthographic projection in the direction of the bearing surface is located in the opening, and an orthographic projection of the opening on a plane coplanar with the bearing surface in a direction perpendicular to the bearing surface is offset from the bearing surface.
可选的,所述开口设置为条形,所述开口的长度方向沿所述X方向,所述开口的宽度为2毫米,所述开口的长度不小于所述水刀沿所述X方向的移动行程。Optionally, the opening is disposed in a strip shape, the length direction of the opening is along the X direction, the width of the opening is 2 mm, and the length of the opening is not less than the waterjet along the X direction. Move the trip.
可选的,所述装夹结构包括移动平台,所述移动平台包括支架、输送组件以及压紧组件,所述支架安装于所述底座上,所述输送组件安装于所述支架上,所述承载面设置于所述输送组件上;所述压紧组件安装于所述底座上,所述压紧面设置于所述压紧组件上。Optionally, the clamping structure comprises a moving platform, the moving platform comprises a bracket, a conveying assembly and a pressing assembly, the bracket is mounted on the base, and the conveying assembly is mounted on the bracket, The bearing surface is disposed on the conveying assembly; the pressing assembly is mounted on the base, and the pressing surface is disposed on the pressing assembly.
可选的,所述输送组件包括同步带、主动同步轮以及从动同步轮,所述主动同步轮以及所述从动同步轮均安装在所述支架上,所述同步带包绕在所述主动同步轮和所述从动同步轮上,所述承载面设置于所述同步带的带面上。Optionally, the conveying assembly comprises a timing belt, an active synchronous wheel and a driven synchronous wheel, wherein the active synchronous wheel and the driven synchronous wheel are both mounted on the bracket, and the synchronous belt is wrapped around The active synchronous wheel and the driven synchronous wheel are disposed on a belt surface of the synchronous belt.
可选的,所述输送组件还包括托板,所述托板安装于所述支架上,所述托板穿设在所述同步带围成的区域内,所述托板具备两个安装板面,所述安装板面上设置有限位槽,所述同步带滑动设置于所述限位槽中。Optionally, the conveying assembly further includes a pallet, the pallet is mounted on the bracket, the pallet is disposed in an area enclosed by the timing belt, and the pallet is provided with two mounting boards The surface of the mounting plate is provided with a limiting slot, and the timing belt is slidably disposed in the limiting slot.
可选的,所述移动平台包括至少两个输送组件,所述至少两个输送组件沿X方向并排布设,所述至少两个输送组件的至少两个承载面位于同一平面内。Optionally, the mobile platform comprises at least two transport components, the at least two transport components are arranged side by side in the X direction, and at least two bearing surfaces of the at least two transport components are located in the same plane.
可选的,所述压紧组件包括压轮架以及压轮组,所述压轮组安装在所述压轮架上,所述压轮架安装在所述底座上,所述输送组件位于所述底座与所述压轮组之间。Optionally, the pressing assembly comprises a pressure roller frame mounted on the pressure roller frame, the pressure roller frame is mounted on the base, and the conveying component is located at the Between the base and the set of pressure rollers.
可选的,所述压轮架包括支脚以及安装梁,所述支脚配置成可伸缩结构,所述支脚安装于所述底座上,所述安装梁安装于所述支脚上,所述安装梁沿所述z方向往复移动以改变所述夹持空间的高度;所述压轮组安装在所述安装梁上。Optionally, the pressure wheel carrier comprises a leg and a mounting beam, the leg is configured as a telescopic structure, the leg is mounted on the base, and the mounting beam is mounted on the leg, the mounting beam edge The z direction reciprocates to change the height of the clamping space; the pressure wheel set is mounted on the mounting beam.
可选的,所述压轮组包括安装轴以及至少两个滚轮,所述至少两个滚轮转动安装在所述安装轴上,所述至少两个滚轮沿所述安装轴的中轴线方向间隔排布,所述安装轴安装于所述安装梁上。Optionally, the pressure roller set includes a mounting shaft and at least two rollers, and the at least two rollers are rotatably mounted on the mounting shaft, and the at least two rollers are spaced along the central axis direction of the mounting shaft. The cloth is mounted on the mounting beam.
可选的,所述装夹结构包括两个移动平台,所述两个移动平台沿Y方向间隔排布,且所述水箱位于两个所述移动平台之间。Optionally, the clamping structure comprises two moving platforms, the two moving platforms are arranged in the Y direction, and the water tank is located between the two moving platforms.
可选的,所述数控加工中心设备还包括辅助驱动装置,所述辅助驱动装置包括安装部、第一Z轴丝杆导轨副和第二Z轴丝杆导轨副,所述安装部安装于所述龙门驱动结构上,所述第一Z轴丝杆导轨副和所述第二Z轴丝杆导轨副分别安装于所述安装部上,所述水刀安装于所述第一Z轴丝杆导轨副,所述铣磨装置安装于所述第二Z轴丝杆导轨副。Optionally, the numerical control machining center device further includes an auxiliary driving device, the auxiliary driving device includes a mounting portion, a first Z-axis screw guide pair and a second Z-axis screw guide pair, and the mounting portion is installed in the In the gantry driving structure, the first Z-axis screw guide pair and the second Z-axis screw guide pair are respectively mounted on the mounting portion, and the water knife is mounted on the first Z-axis screw a guide rail pair, the milling device being mounted to the second Z-axis screw guide pair.
可选的,所述龙门驱动结构包括龙门架、电机和丝杠,所述电机安装于所述龙门架,所述电机驱动连接所述丝杠,所述丝杠远离所述电机的一端与所述龙门架转动连接,所述安装部与所述丝杠螺纹连接;所述龙门架上设置有导轨,所述导轨平行于所述丝杠,所述安装部与所述丝杠螺纹连接,所述安装部与所述导轨滑动连接,所述安装部配置配置成沿所述X方向相对于所述龙门架往复滑动。Optionally, the gantry driving structure comprises a gantry, a motor and a lead screw, the motor is mounted on the gantry, the motor is drivingly connected to the lead screw, and the screw is away from one end of the motor The gantry is rotatably connected, the mounting portion is screwed to the lead screw; the gantry is provided with a guide rail, the guide rail is parallel to the lead screw, and the mounting portion is screwed to the lead screw. The mounting portion is slidably coupled to the guide rail, and the mounting portion is disposed to be reciprocally slidable relative to the gantry in the X direction.
可选的,所述铣磨装置包括铣磨驱动器、刀具和刀库,所述刀库安装于所述底座且所述刀库位于所述装夹结构的上方,所述铣磨驱动器安装于所述第二Z轴丝杆导轨副上,所述铣磨驱动器配置成从所述刀库中取出所述刀具并驱动所述刀具旋转。Optionally, the milling device comprises a milling drive, a cutter and a tool magazine, the tool magazine is mounted on the base and the tool magazine is located above the clamping structure, and the milling drive is installed in the same On the second Z-axis lead screw pair, the milling drive is configured to remove the tool from the magazine and drive the tool to rotate.
可选的,还包括升降机构,所述升降机构安装于所述底座,所述升降机构配置成驱动所述水箱沿z方向往复升降运动。Optionally, the method further includes a lifting mechanism, the lifting mechanism is mounted on the base, and the lifting mechanism is configured to drive the water tank to reciprocately move in the z direction.
可选的,所述升降机构包括四个升降气缸,所述四个升降气缸中的两个升降气缸为一组,两组所述升降气缸分别安装于所述水箱沿所述Y方向的两侧上。Optionally, the lifting mechanism includes four lifting cylinders, and two of the four lifting cylinders are a group, and two sets of the lifting cylinders are respectively installed on the two sides of the water tank along the Y direction. on.
可选的,所述水箱的底部安装有耐切钢板,所述水箱上设置有排渣口。Optionally, a bottom of the water tank is mounted with a cut-resistant steel plate, and the water tank is provided with a slag discharge port.
本公开的实施例还提供了一种加工方法,适于上述提到的数控加工中心设备,包括如下步骤:Embodiments of the present disclosure also provide a processing method suitable for the above-mentioned numerical control machining center equipment, including the following steps:
首先调整刀库内刀具的位置和顺序;First adjust the position and order of the tools in the magazine;
然后将板材放入装夹结构内;Then placing the sheet into the clamping structure;
接着手动放下压轮将板材压紧;Then manually lower the pressure roller to press the plate;
最后启动设备。Finally boot the device.
本公开的实施例还提供了一种加工方法,适于上述提到的数控加工中心设备,包括如下步骤:Embodiments of the present disclosure also provide a processing method suitable for the above-mentioned numerical control machining center equipment, including the following steps:
水刀以及板材沿设定路线运动完成水切割作业;The waterjet and the sheet are moved along the set route to complete the water cutting operation;
调整所述板材位于所述水切割作业前的初始位置,调整所述铣磨装置位于所述水切割作业前的所述水刀所在位置;Adjusting the plate position at an initial position before the water cutting operation, and adjusting a position of the water knives of the milling device before the water cutting operation;
所述铣磨装置以及所述板材依据所述设定路线运动完成铣磨作业。The milling device and the plate material complete the milling operation according to the set route movement.
与现有的技术相比,本公开实施例的有益效果包括,例如:Advantageous effects of embodiments of the present disclosure include, for example, compared to prior art techniques:
综上所述,本公开提供的数控加工中心设备将水刀和铣磨装置结合到一起,全自动化高,提高了生产效率;板材由装夹结构固定且带动,可以很好的避免板材出现偏移的问题,从而降低废品率;水刀的输出端朝向水箱设置,水刀工作时水刀直接射入水箱内,避免与工作台接触,从而延长了设备整体的使用寿命。In summary, the numerical control machining center device provided by the present disclosure combines the water jet and the milling device, and is fully automated and high in productivity, and the plate is fixed and driven by the clamping structure, which can well avoid the deviation of the plate. The problem of shifting, thereby reducing the scrap rate; the output end of the water jet is set toward the water tank, and the water jet is directly injected into the water tank when the water jet is working, thereby avoiding contact with the worktable, thereby prolonging the service life of the whole device.
附图说明DRAWINGS
为了更清楚地说明本公开具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要实用的附图作简单的介绍,显而易见地,下面描述的附图是本公开的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present disclosure or the technical solutions in the prior art, a brief description of the drawings which are required in the specific embodiments or the description of the prior art will be briefly introduced. Obviously, the drawings described below It is a certain embodiment of the present disclosure, and other drawings may be obtained from those skilled in the art without any creative work.
图1示出了本公开实施例1提供的数控加工中心设备的示意图;1 is a schematic view showing a numerical control machining center apparatus provided by Embodiment 1 of the present disclosure;
图2示出了本公开实施例1提供的装夹结构的示意图;2 is a schematic view showing a clamping structure provided by Embodiment 1 of the present disclosure;
图3示出了本公开实施例1提供的移动平台的示意图;FIG. 3 is a schematic diagram of a mobile platform provided by Embodiment 1 of the present disclosure; FIG.
图4示出了本公开实施例1提供的压轮组的示意图;4 is a schematic view showing a pressure roller set provided by Embodiment 1 of the present disclosure;
图5示出了本公开实施例1提供的水刀和铣磨装置的示意图;Figure 5 is a schematic view showing a water jet and a milling device provided in Embodiment 1 of the present disclosure;
图6示出了本公开实施例1提供的龙门驱动结构的示意图;6 is a schematic view showing a gantry driving structure provided by Embodiment 1 of the present disclosure;
图7示出了本公开实施例1提供的辅助驱动装置的示意图;FIG. 7 is a schematic view showing an auxiliary driving device provided by Embodiment 1 of the present disclosure; FIG.
图8示出了本公开实施例1提供的水箱的示意图;Figure 8 is a schematic view showing a water tank provided by Embodiment 1 of the present disclosure;
图9示出了本公开实施例2提供的数控加工中心设备的示意图;9 is a schematic view showing a numerical control machining center apparatus according to Embodiment 2 of the present disclosure;
图10示出了本公开实施例2提供的数控加工中心设备的示意图(未示出刀库);10 is a schematic view of a numerical control machining center apparatus provided by Embodiment 2 of the present disclosure (a magazine is not shown);
图11示出了本公开实施例2提供的移动平台的示意图;11 is a schematic diagram of a mobile platform provided by Embodiment 2 of the present disclosure;
图12示出了本公开实施例2提供的输送组件的示意图;Figure 12 shows a schematic view of a delivery assembly provided in embodiment 2 of the present disclosure;
图13示出了本公开实施例2提供的同步带的示意图;Figure 13 is a schematic view showing a timing belt provided in Embodiment 2 of the present disclosure;
图14示出了本公开实施例2提供的压轮组的示意图。FIG. 14 is a schematic view showing a pressure roller group provided in Embodiment 2 of the present disclosure.
图中:110-底座;120-装夹结构;001-承载面;002-压紧面;003-夹持空间;004-输送组件;041-电动机;042-同步带;0421-半圆形段;0422-直段;005-压紧组件;006-主动轴;007-从动轴;121-移动平台;1211-支架;1212-安装板;122-主动同步轮;123-从动同步轮;124-同步带组;125-托板;1251-限位槽;126-压轮组;1261-安装轴;127-控制结构;128-压轮架;1281-支脚;1282-安装梁;129-滚轮;130-龙门驱动结构;131-龙门架;1311-横梁;1312-立柱;132-电机;133-丝杠;134-导轨;140-板材;150-辅助驱动装置;151-安装部;152-第一Z轴丝杆导轨副;153-第二Z轴丝杆导轨副;160-水刀;170-铣磨装置;180-水箱;181-开口;182-升降气缸;183-排渣口;184-工作侧;190-刀库;200-刀具。In the figure: 110-base; 120-clamping structure; 001-bearing surface; 002-compression surface; 003-clamping space; 004-transporting component; 041-motor; 042-synchronous belt; 0421-semi-circular section ;0422-straight section;005-pressing component;006-actuator shaft;007-driven shaft;121-moving platform;1211-bracket;1212-mounting plate;122-active synchronous wheel;123-driven synchronous wheel; 124-sync belt set; 125-support plate; 1251-limit groove; 126-pressure wheel set; 1261-mounting shaft; 127-control structure; 128-pressure wheel frame; 1281-foot; 1282-mounting beam; Roller; 130-gantry drive structure; 131-gantry; 1311-beam; 1312-pillar; 132-motor; 133-screw; 134-rail; 140-plate; 150-auxiliary drive; 151-mounting; - first Z-axis screw guide pair; 153-second Z-axis screw guide pair; 160-water knife; 170-milling device; 180-water tank; 181-opening; 182-lifting cylinder; 183-slag drain ; 184 - working side; 190 - knife library; 200 - tool.
具体实施方式Detailed ways
为了使上述问题得到改善,本公开提供了一种数控加工中心设备,配置成加工板材140,包括底座110、装夹结构120、水箱180、龙门驱动结构130、水刀160和铣磨装置170,装夹结构120、水箱180和龙门驱动结构130分别安装于底座110上,板材安装于装夹结构120上,装夹结构120能带动板材140沿Y方向运动,水刀160和铣磨装置170均安装于龙门驱动结构130上,龙门驱动结构130配置成驱动水刀160和铣磨装置170沿X方向移动,板材140位于水刀160和水箱180之间。In order to improve the above problems, the present disclosure provides a numerical control machining center apparatus configured to process a sheet material 140, including a base 110, a clamping structure 120, a water tank 180, a gantry driving structure 130, a water knife 160, and a milling device 170. The clamping structure 120, the water tank 180 and the gantry driving structure 130 are respectively mounted on the base 110, and the plate is mounted on the clamping structure 120. The clamping structure 120 can drive the plate 140 to move in the Y direction, and the water knife 160 and the milling device 170 are both Mounted on the gantry drive structure 130, the gantry drive structure 130 is configured to drive the waterjet 160 and the milling device 170 to move in the X direction, the sheet 140 being located between the waterjet 160 and the water tank 180.
下面通过具体的实施例子并结合附图对本公开做进一步的详细描述。The present disclosure will be further described in detail below by way of specific embodiments and the accompanying drawings.
为使本公开实施例的目的、技术方案和优点更加清楚,上面结合本公开实施例中的附图,对本公开实施例中的技术方案进行了清楚、完整地描述,显然,所描述的实施例是本公开一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本公开实施例的组件可以以各种不同的配置来布置和设计。The technical solutions in the embodiments of the present disclosure are clearly and completely described in conjunction with the drawings in the embodiments of the present disclosure, and the embodiments are described. It is a partial embodiment of the present disclosure, and not all of the embodiments. The components of the disclosed embodiments, which are generally described and illustrated in the figures herein, can be arranged and designed in various different configurations.
因此,以上对在附图中提供的本公开的实施例的详细描述并非旨在限制要求保护的本公开的范围,而是仅仅表示本公开的选定实施例。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。Therefore, the above detailed description of the embodiments of the present disclosure are not intended to All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present disclosure without departing from the inventive scope are the scope of the disclosure.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters indicate similar items in the following figures, and therefore, once an item is defined in a drawing, it is not necessary to further define and explain it in the subsequent drawings.
在本公开的描述中,需要理解的是,指示方位或位置关系的术语为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In the description of the present disclosure, it is to be understood that the meaning of the orientation or the positional relationship is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of the description and the simplified description, rather than indicating or implying The device or component must have a particular orientation, is constructed and operated in a particular orientation, and thus is not to be construed as limiting the disclosure.
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定” 等术语应做广义理解,例如,可以是固定连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In the present disclosure, the terms "mounted," "connected," "connected," and "fixed" are used in a broad sense, and may be, for example, fixedly connected, or integrated, unless otherwise specifically defined and defined; The mechanical connection may also be an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship of two elements. The specific meanings of the above terms in the present disclosure can be understood by those skilled in the art on a case-by-case basis.
在本公开中,除非另有明确的规定和限定,第一特征在第二特征之上或之下可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之上、上方和上面包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之下、下方和下面包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present disclosure, the first feature may include direct contact between the first and second features above or below the second feature, and may also include that the first and second features are not in direct contact, unless explicitly stated and defined otherwise. It is through the contact of additional features between them. Moreover, the first feature includes, above and above the second feature, the first feature is directly above and above the second feature, or merely indicates that the first feature level is higher than the second feature. The first feature includes, below and below the second feature, the first feature is directly below and below the second feature, or merely indicates that the first feature level is less than the second feature.
需要说明的是,在不冲突的情况下,本公开中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments in the present disclosure and the features in the embodiments may be combined with each other without conflict.
实施例1Example 1
参照图1至图8,本公开提供了一种数控加工中心设备,配置成加工板材140,包括底座110、装夹结构(装夹装置)120、水箱180、龙门驱动结构130、水刀160和铣磨装置170,装夹结构120、水箱180和龙门驱动结构130分别安装于底座110,切割时,板材140安装于装夹结构120上,装夹结构120配置成带动板材140沿Y方向运动,水刀160和铣磨装置170均安装于龙门驱动结构130上,龙门驱动结构130配置成驱动水刀160和铣磨装置170沿X方向移动,板材140位于水刀160和水箱180之间。1 to 8, the present disclosure provides a numerical control machining center apparatus configured to process a sheet material 140, including a base 110, a clamping structure (clamping device) 120, a water tank 180, a gantry driving structure 130, a water knife 160, and The milling device 170, the clamping structure 120, the water tank 180 and the gantry driving structure 130 are respectively mounted on the base 110. When cutting, the plate 140 is mounted on the clamping structure 120, and the clamping structure 120 is configured to drive the plate 140 to move in the Y direction. Both the waterjet 160 and the milling device 170 are mounted on the gantry drive structure 130, and the gantry drive structure 130 is configured to drive the waterjet 160 and the milling device 170 to move in the X direction, with the sheet 140 being located between the waterjet 160 and the water tank 180.
参阅图7,数控加工中心设备还包括辅助驱动装置150,辅助驱动装置150包括安装部151、第一Z轴丝杆导轨副152和第二Z轴丝杆导轨副153,安装部151安装于龙门驱动结构130的输出端,第一Z轴丝杆导轨副152和第二Z轴丝杆导轨副153分别安装于安装部151,水刀160安装于第一Z轴丝杆导轨副152上,铣磨装置170安装于第二Z轴丝杆导轨副153上。Referring to FIG. 7, the numerical control machining center apparatus further includes an auxiliary driving device 150. The auxiliary driving device 150 includes a mounting portion 151, a first Z-axis screw guide pair 152, and a second Z-axis screw guide pair 153. The mounting portion 151 is mounted on the gantry. The output end of the driving structure 130, the first Z-axis screw guide pair 152 and the second Z-axis screw guide pair 153 are respectively mounted on the mounting portion 151, and the water jet 160 is mounted on the first Z-axis screw guide pair 152, milling The grinding device 170 is mounted on the second Z-axis screw guide pair 153.
参阅图6,龙门驱动结构130包括龙门架131、电机132和丝杠133,电机132安装于龙门架131,电机132驱动连接丝杠133,丝杠133远离电机132的一端与龙门架131转动连接,丝杠133的长度方向平行于X方向;龙门架131上设置有三条平行的导轨134,导轨134平行于丝杠133,两条导轨134位于丝杠133上方,另一条导轨134位于丝杠133下方,安装部151与丝杠133螺纹连接,安装部151的上端和安装部151的下端分别卡接于三条导轨134,且安装部151与龙门架131滑动连接,安装部151沿X方向相对于龙门架131滑动。Referring to FIG. 6, the gantry driving structure 130 includes a gantry 131, a motor 132 and a lead screw 133. The motor 132 is mounted on the gantry 131. The motor 132 drives the connecting screw 133. The end of the screw 133 away from the motor 132 is rotatably connected to the gantry 131. The length direction of the lead screw 133 is parallel to the X direction; the gantry 131 is provided with three parallel guide rails 134, the guide rail 134 is parallel to the lead screw 133, the two guide rails 134 are located above the lead screw 133, and the other guide rail 134 is located on the lead screw 133. The mounting portion 151 is screwed to the lead screw 133, the upper end of the mounting portion 151 and the lower end of the mounting portion 151 are respectively engaged with the three guide rails 134, and the mounting portion 151 is slidably coupled to the gantry 131. The mounting portion 151 is opposite to the X-direction. The gantry 131 slides.
铣磨装置170包括铣磨驱动器、刀具和刀库190,刀库190安装于底座110且刀库190位于装夹结构120的上方,刀库190的安装刀具的一侧朝向龙门驱动结构130,铣磨驱动器安装于第二Z轴丝杆导轨副153上,上,铣磨驱动器配置成从刀库190中取出刀具并驱动刀具旋转,实现板材的铣磨作业,可选的,刀具可以是磨轮。The milling device 170 includes a milling drive, a tool and a tool magazine 190. The tool magazine 190 is mounted on the base 110 and the tool magazine 190 is located above the clamping structure 120. One side of the tool holder 190 is mounted toward the gantry drive structure 130. The grinding drive is mounted on the second Z-axis screw guide pair 153. The milling drive is configured to take the tool out of the magazine 190 and drive the tool to rotate to achieve the milling operation of the sheet. Alternatively, the tool can be a grinding wheel.
可选的,刀库190可以设置在装夹结构120的沿x方向的一侧。Alternatively, the magazine 190 may be disposed on one side of the clamping structure 120 in the x direction.
龙门架131包括安装在底座110上方的横梁1311和设置在底座110两侧的立柱1312,两个立柱1312沿X方向间隔排布,横梁1311的长度方向平行于X方向,横梁1311固定在立柱1312上。铣磨装置170包括具有自动换刀功能的皮带机械主轴,皮带机械主轴的轴心与水刀160的中心点的连线和X方向平行并且和水箱180的中轴线重叠,以保证水切割工作时,挟着磨料的高压水射流切穿工件后能准确地无阻碍地进入水箱180,并保证切割线和铣磨装置170的中心线重叠,方便刀路的设置。电机132根据数控系统的指令通过联轴器带动丝杠133转动,从而带动水刀160和铣磨装置170沿导轨134往复移动。在水切割状态下,水刀160在第一Z轴丝杆导轨副152的驱动下,沿Z方向下降到指定的位置对工件进行水切割,同时铣磨装置170在第二Z轴丝杆导轨副153的驱动下,沿Z方向上升到待工位置。当水切割工序完成后,水刀160自动上升到待工位置,而铣磨装置170则根据指令下降到指定的位置对工件进行铣磨或抛光。The gantry 131 includes a beam 1311 mounted above the base 110 and a column 1312 disposed on both sides of the base 110. The two columns 1312 are arranged along the X direction. The length direction of the beam 1311 is parallel to the X direction, and the beam 1311 is fixed to the column 1312. on. The milling device 170 includes a belt mechanical spindle having an automatic tool change function, the axis of the belt mechanical spindle and the center point of the water jet 160 are parallel to the X direction and overlap with the central axis of the water tank 180 to ensure water cutting operation. The high-pressure water jet of the abrasive material can accurately and unimpededly enter the water tank 180 after cutting through the workpiece, and ensure that the cutting line and the center line of the milling device 170 overlap, facilitating the setting of the cutting path. The motor 132 rotates the lead screw 133 through the coupling according to the instruction of the numerical control system, thereby driving the water jet 160 and the milling device 170 to reciprocate along the guide rail 134. In the water cutting state, the water jet 160 is driven by the first Z-axis screw guide 152 to descend to the specified position in the Z direction to water cut the workpiece, while the milling device 170 is on the second Z-axis screw guide. Driven by the sub-153, it rises to the waiting position in the Z direction. When the water cutting process is completed, the water jet 160 automatically rises to the waiting position, and the milling device 170 grinds or polishes the workpiece according to the command down to a specified position.
参阅图2至图4,装夹结构120包括两个移动平台121,两个移动平台121分别位于水箱180沿Y方向的两侧,每组移动平台121包括支架1211、主动同步轮122、从动同步轮123、同步带组124、托板125和压轮组126,支架1211安装于底座110上,主动同步轮122、从动同步轮123、托板125和压轮组126均安装于支架1211上,同步带组124包绕在主动同步轮122与从动同步轮123外,托板125位于同步带组124围成的区域内,压轮组126位于同步带组124上方。Referring to FIG. 2 to FIG. 4 , the clamping structure 120 includes two moving platforms 121 . The two moving platforms 121 are respectively located on two sides of the water tank 180 in the Y direction. Each group of moving platforms 121 includes a bracket 1211 , an active synchronous wheel 122 , and a driven unit . The synchronous wheel 123, the timing belt set 124, the pallet 125 and the pressure wheel set 126, the bracket 1211 is mounted on the base 110, and the active synchronous wheel 122, the driven synchronous wheel 123, the pallet 125 and the pressure wheel set 126 are all mounted on the bracket 1211. The timing belt set 124 is wrapped around the active synchronous wheel 122 and the driven synchronous wheel 123. The pallet 125 is located in the area enclosed by the timing belt set 124, and the pressure wheel set 126 is located above the timing belt set 124.
在支架1211上安装有一靠尺,该靠尺的左侧贴近同步带组124边沿,靠尺的底面贴近同步带组124的表面,该靠尺的左侧端面与水箱180中轴线垂直90度,其十字相交点即是设备的工作原点。A bracket is mounted on the bracket 1211. The left side of the ruler is adjacent to the edge of the timing belt group 124. The bottom surface of the ruler is adjacent to the surface of the timing belt group 124. The left end surface of the ruler is 90 degrees perpendicular to the central axis of the water tank 180. The cross point of the cross is the working origin of the device.
其中,同步带组124由一条或者多条同步带组成,当同步带为多条时,多条同步带沿X方向并列设置,同时,在同步带上可以覆盖粘结一层橡胶,增大摩擦力,防止板材与同步带之间打滑。The timing belt group 124 is composed of one or more timing belts. When the timing belt is multiple, a plurality of timing belts are arranged side by side in the X direction, and at the same time, a layer of rubber can be covered on the timing belt to increase friction. Force to prevent slippage between the sheet and the timing belt.
压轮组126包括压轮架128、控制结构127和多个滚轮129,压轮架128通过控制结构127与底座110连接,控制结构127能够控制压轮架128沿Z方向运动,多个滚轮129分别安装于压轮架128,滚轮129的轴心线与主动同步轮122的轴心线平行。通过控制结构 127的设计,可以调整压轮架128的高度,进而调整滚轮129和同步带组124之间的距离,适合不同厚度板材的夹紧。The pressure wheel set 126 includes a pressure wheel frame 128, a control structure 127 and a plurality of rollers 129. The pressure wheel frame 128 is connected to the base 110 through a control structure 127, and the control structure 127 can control the movement of the pressure roller frame 128 in the Z direction, and the plurality of rollers 129 They are respectively mounted on the pressure roller frame 128, and the axial line of the roller 129 is parallel to the axial line of the active synchronous wheel 122. By controlling the design of the structure 127, the height of the pressure roller frame 128 can be adjusted, thereby adjusting the distance between the roller 129 and the timing belt set 124, which is suitable for clamping of plates of different thicknesses.
参阅图8,水箱180的两端分别设置有升降气缸182,水箱180通过气缸182与底座110连接,气缸182的底部安装于底座110,水箱180安装于升降气缸182上,升降气缸182沿Z方向伸缩进而带动水箱180沿z方向上升或者下降,改变水箱180与水刀160之间的距离。Referring to FIG. 8, two ends of the water tank 180 are respectively provided with a lifting cylinder 182. The water tank 180 is connected to the base 110 through a cylinder 182. The bottom of the cylinder 182 is mounted on the base 110. The water tank 180 is mounted on the lifting cylinder 182, and the lifting cylinder 182 is in the Z direction. The expansion and contraction further drives the water tank 180 to rise or fall in the z direction, changing the distance between the water tank 180 and the water jet 160.
水箱180上设置有开口181,开口181朝向水刀160的出水口设置,开口181的宽度为2毫米,开口181的长度与水刀160的移动行程相同。水箱180的底部还设置有耐切钢板,在水箱180的两侧分别设置一个排渣口183,排渣口183位于耐切钢板和开口之间,可选的,排渣口183离耐切钢板的距离更近。The water tank 180 is provided with an opening 181 which is provided toward the water outlet of the water jet 160. The width of the opening 181 is 2 mm, and the length of the opening 181 is the same as the moving stroke of the water jet 160. The bottom of the water tank 180 is further provided with a cut-resistant steel plate, and a slag discharge port 183 is respectively disposed on both sides of the water tank 180, and the slag discharge port 183 is located between the cut-resistant steel plate and the opening, and optionally, the distance between the slag discharge port 183 and the cut-resistant steel plate is further near.
在制造水箱180时,水箱180的宽度比设备的加工宽度大400mm左右,水箱180的厚度设置为60mm左右,水箱180的高度设置为600mm左右。其中,水箱180的宽度方向平行于X方向,水箱180的厚度方向平行于Y方向,水箱180的高度方向平行于Z方向。水箱180上部的钢板开有一条宽度小于2mm、长度与水刀160的最大切割宽度(即设备的加工宽度)等长的缝隙。水箱180两侧安装有V型滑轨和升降气缸182,当设备准备进入水切割状态时,升降气缸182向上带动水箱180上升至水箱180上部的开口181贴近工件的底面,以使水刀160切割时穿过工件的高速水射流及其挟带的磨料,能够通过水箱180上的开口181进入水箱180。当水切割工序完成水箱180自动下降,随着水箱180下降,水箱180上部与工件的底面随即形成一个空间,这个空间使得后续铣磨、抛光工序的磨具对工件进行加工时不受干涉。When the water tank 180 is manufactured, the width of the water tank 180 is about 400 mm larger than the processing width of the apparatus, the thickness of the water tank 180 is set to about 60 mm, and the height of the water tank 180 is set to about 600 mm. The width direction of the water tank 180 is parallel to the X direction, the thickness direction of the water tank 180 is parallel to the Y direction, and the height direction of the water tank 180 is parallel to the Z direction. The steel plate at the upper portion of the water tank 180 has a slit having a width of less than 2 mm and a length equal to the maximum cutting width of the water jet 160 (i.e., the processing width of the apparatus). A V-shaped slide rail and a lifting cylinder 182 are mounted on both sides of the water tank 180. When the equipment is ready to enter the water cutting state, the lifting cylinder 182 drives the water tank 180 upward to the opening 181 of the upper portion of the water tank 180 to be close to the bottom surface of the workpiece, so that the waterjet 160 is cut. The high velocity water jet passing through the workpiece and its entrained abrasive can enter the water tank 180 through the opening 181 in the water tank 180. When the water cutting process completes the water tank 180 to automatically descend, as the water tank 180 descends, the upper portion of the water tank 180 and the bottom surface of the workpiece form a space, which allows the subsequent grinding and polishing process to process the workpiece without interference.
水箱180由原来根据设备的加工范围(加工长度和宽度)多大则水箱180就必须做多大,变成了水箱180的体积只需:设备的加工宽度X(60-80)X600,极大的缩小了水箱180的体积。此同时,由于本公开实施例提供的水箱180的开口181的宽度设置为2mm左右,可以起到消声器的作用,相比现有技术敞开式的水箱180的结构设计,切割噪音大大降低、污水不再飞溅,使得工作环境更加环保。When the water tank 180 is originally based on the processing range (processing length and width) of the equipment, the water tank 180 must be made large, and the volume of the water tank 180 is only required: the processing width X (60-80) X600 of the equipment is greatly reduced. The volume of the water tank 180. At the same time, since the width of the opening 181 of the water tank 180 provided by the embodiment of the present disclosure is set to about 2 mm, it can function as a muffler. Compared with the structural design of the open-type water tank 180 of the prior art, the cutting noise is greatly reduced, and the sewage is not Splash again, making the working environment more environmentally friendly.
其中,设定底座110的宽度方向为X方向,设定底座110的长度方向为Y方向,设定底座110的高度方向为Z方向。The width direction of the base 110 is set to the X direction, the longitudinal direction of the base 110 is set to the Y direction, and the height direction of the base 110 is set to the Z direction.
本实施例提供的数控加工中心设备主要配置成加工金属板材和非金属板材,特别是非金属脆硬板材。The numerical control machining center equipment provided in this embodiment is mainly configured to process metal sheets and non-metal sheets, especially non-metal brittle sheets.
实施例2Example 2
请参阅图1和图2,本公开实施例提供了一种数控加工中心设备,配置成加工板材140, 包括底座110、装夹结构、水箱180、龙门驱动结构130、水刀160和铣磨装置170,装夹结构、水箱180和龙门驱动结构130分别安装于底座110,切割时,板材140安装于装夹结构120上,装夹结构120配置成带动板材140沿Y方向运动,水刀160和铣磨装置170分别安装于龙门驱动结构130上,龙门驱动结构130配置成驱动水刀160和铣磨装置170沿X方向移动,板材140位于水刀160和水箱180之间。Referring to FIG. 1 and FIG. 2 , an embodiment of the present disclosure provides a numerical control machining center device configured to process a plate 140 , including a base 110 , a clamping structure , a water tank 180 , a gantry driving structure 130 , a water knife 160 , and a milling device 170, the clamping structure, the water tank 180 and the gantry driving structure 130 are respectively mounted on the base 110. When cutting, the plate 140 is mounted on the clamping structure 120, and the clamping structure 120 is configured to drive the plate 140 to move in the Y direction, the water knife 160 and The milling devices 170 are respectively mounted on the gantry drive structure 130, and the gantry drive structure 130 is configured to drive the waterjet 160 and the milling device 170 to move in the X direction, and the plate 140 is located between the waterjet 160 and the water tank 180.
请参阅图11-图14,本实施例中,装夹结构120具备承载面001以及压紧面002,承载面001与压紧面002沿z方向间隔排布,承载面001与压紧面002之间限定出配置成夹持板材140的夹持空间003;在水刀160沿X方向的作业路径上,水刀160的出水口沿垂直于承载面001方向的正投影与承载面001错开,且水刀160的出水口沿垂直于压紧面002方向的正投影与压紧面002错开。Referring to FIG. 11 to FIG. 14 , in the embodiment, the clamping structure 120 has a bearing surface 001 and a pressing surface 002 , and the bearing surface 001 and the pressing surface 002 are arranged along the z direction, and the bearing surface 001 and the pressing surface 002 are arranged. A clamping space 003 configured to clamp the sheet 140 is defined therebetween; on the working path of the water jet 160 in the X direction, the water outlet of the water jet 160 is offset from the bearing surface 001 along an orthographic projection perpendicular to the bearing surface 001. The water jet of the water jet 160 is offset from the pressing surface 002 along the orthographic projection perpendicular to the pressing surface 002.
请参阅图10,可选的,装夹结构120包括两个移动平台121,两个移动平台121均安装在底座110上,两个移动平台121沿Y方向间隔排布,水箱180位于两个移动平台121之间。通过设置两个移动平台121,板材140可以在两个移动平台121之间往复移动,保证板材140能够一次性加工成型,不需要中途更换板材140的位置,加工效率更高,加工质量更高。同时,通过两个移动平台121的设置,在加工板材140时,根据板材140的加工位置的不同,板材140移动过程中,板材140可以同时与两个移动平台121接触,两个移动平台121共同作用实现板材140的支撑,这样,板材140加工时板材140位于水箱180上方的悬空部分减少,板材140的支撑更加牢固可靠,不易损坏。Referring to FIG. 10, optionally, the clamping structure 120 includes two moving platforms 121, both of which are mounted on the base 110, two moving platforms 121 are arranged in the Y direction, and the water tank 180 is located in two movements. Between platforms 121. By providing two moving platforms 121, the plate 140 can be reciprocated between the two moving platforms 121 to ensure that the plate 140 can be formed in one time, without the need to change the position of the plate 140 in the middle, the processing efficiency is higher, and the processing quality is higher. At the same time, when the sheet 140 is processed, according to the processing position of the sheet 140, during the movement of the sheet 140, the sheet 140 can be simultaneously contacted with the two moving platforms 121, and the two moving platforms 121 are common. The action realizes the support of the plate 140, so that the suspended portion of the plate 140 above the water tank 180 is reduced when the plate 140 is processed, and the support of the plate 140 is more firm and reliable, and is not easily damaged.
请参阅图11,可选的,移动平台121包括支架1211、输送组件004以及压紧组件005,支架1211包括两块安装板1212,两块安装板1212均为矩形板,两块安装板1212均安装于底座110上,两块安装板1212垂直于底座110设置,两块安装板1212沿X方向间隔排布。Referring to FIG. 11 , the mobile platform 121 includes a bracket 1211 , a transport component 004 , and a pressing component 005 . The bracket 1211 includes two mounting boards 1212 . The two mounting boards 1212 are rectangular boards, and the two mounting boards 1212 are both. Mounted on the base 110, the two mounting plates 1212 are disposed perpendicular to the base 110, and the two mounting plates 1212 are spaced apart in the X direction.
请参阅图12,输送组件004包括电动机041、同步带042、主动同步轮122、从动同步轮123以及托板125,主动同步轮122和从同同步轮均安装在安装板1212上,主动同步轮122和从动同步轮123均与安装板1212转动连接。主动同步轮122和从动同步轮123沿着Y方向间隔排布,同步带042包绕在主动同步轮122和从动同步轮123外,电动机041安装在底座110上,电动机041的输出轴驱动连接主动同步轮122,驱使主动同步轮122转动,进而带动同步带042转动。同步带042平行于底座110设置,同步带042背离底座110的带面设置为承载面001,具体而言,请参阅图13,同步带042具有两个半圆形段0421以及两个直段0422,两个直段0422平行设置,且均平行于底座110设置,两个半圆形段0421连接在两个直段0422之间,承载面001设置于背离底座110的直段0422的外侧面上,承 载面001配置成与待加工板材140接触。Referring to FIG. 12, the transport assembly 004 includes a motor 041, a timing belt 042, an active synchronous wheel 122, a driven synchronous wheel 123, and a pallet 125. The active synchronous wheel 122 and the same synchronous wheel are both mounted on the mounting plate 1212 for active synchronization. Both the wheel 122 and the driven synchronizing wheel 123 are rotatably coupled to the mounting plate 1212. The active synchronizing wheel 122 and the driven synchronizing wheel 123 are arranged along the Y direction. The timing belt 042 is wrapped around the active synchronizing wheel 122 and the driven synchronizing wheel 123. The motor 041 is mounted on the base 110, and the output shaft of the motor 041 is driven. The active synchronous wheel 122 is connected to drive the active synchronous wheel 122 to rotate, thereby driving the synchronous belt 042 to rotate. The timing belt 042 is disposed parallel to the base 110, and the belt surface of the timing belt 042 facing away from the base 110 is disposed as a bearing surface 001. Specifically, referring to FIG. 13, the timing belt 042 has two semi-circular segments 0421 and two straight segments 0422. The two straight segments 0422 are arranged in parallel and are arranged parallel to the base 110. The two semi-circular segments 0421 are connected between the two straight segments 0422, and the bearing surface 001 is disposed on the outer side of the straight segment 0422 facing away from the base 110. The bearing surface 001 is configured to be in contact with the sheet 140 to be processed.
需要说明的是,随着同步带042的转动,同步带042构成半圆形段0421和直段0422的位置不断发生改变,但是,承载面001始终位于同步带042背离底座110的一直段0422上。It should be noted that, as the timing belt 042 rotates, the position of the timing belt 042 constituting the semicircular section 0421 and the straight section 0422 is constantly changed, but the bearing surface 001 is always located on the straight section 0422 of the timing belt 042 away from the base 110. .
请参阅图12,托板125穿设在同步带042围成的区域中,托板125沿X方向的两侧伸出同步带042,并且搭接在两块安装板1212背离底座110的一侧上,托板125平行于底座110,托板125背离底座110的板面设置有限位槽1251,限位槽1251为矩形槽,同步带042滑动设置在限位槽1251中,同步带042的带面与托板125形成限位槽1251的槽底的部分滑动接触。通过设置托板125,托板125起到承托同步带042的作用,也起到承托待加工的板材140的作用,保证同步带042不易因为承受板材140重量后过度变形而损坏,延长同步带042的使用寿命,也避免了同步带042因为承受板材140重量而过度变形导致不能够正常输送板材140的问题。Referring to FIG. 12, the pallet 125 is disposed in a region surrounded by the timing belt 042. The bracket 125 extends from the timing belt 042 on both sides in the X direction, and overlaps the side of the two mounting plates 1212 away from the base 110. The tray 125 is parallel to the base 110, and the tray 125 is disposed away from the surface of the base 110. The limiting slot 1251 is a rectangular slot, and the timing belt 042 is slidably disposed in the limiting slot 1251, and the timing belt 042 is provided. The face is in sliding contact with the portion of the plate 125 that forms the groove bottom of the limit groove 1251. By setting the pallet 125, the pallet 125 functions as a supporting belt 042, and also serves as a supporting plate 140 to ensure that the timing belt 042 is not easily damaged due to excessive deformation of the sheet 140, and the synchronization is extended. The service life of the belt 042 also avoids the problem that the timing belt 042 is excessively deformed due to the weight of the sheet material 140, so that the sheet material 140 cannot be normally conveyed.
应当理解,通过设置托板125,还保证压紧组件005能够提供足够的压紧力使板材140定位在同步带042和压紧组件005之间,避免因为压紧力过大而造成同步带042过度变形。It should be understood that by providing the pallet 125, it is also ensured that the pressing assembly 005 can provide sufficient pressing force to position the sheet 140 between the timing belt 042 and the pressing assembly 005, thereby avoiding the timing belt 042 due to excessive pressing force. Excessive deformation.
应当理解,在其他实施例中,还可以通过在同步带042中穿设托辊实现对同步带042的支撑,托辊转动安装在两块安装板1212上。可选的,托辊的数量按需设置,可以设置至少两根托辊,至少两根托辊并排设置,每根托辊平行于主动同步轮的轮轴122。It should be understood that in other embodiments, the support of the timing belt 042 can also be achieved by passing a roller in the timing belt 042, which is rotatably mounted on the two mounting plates 1212. Optionally, the number of rollers is set as needed, and at least two rollers may be disposed, and at least two rollers are arranged side by side, and each roller is parallel to the axle 122 of the active synchronous wheel.
请参阅图11或者图12,可选的,移动平台121包括至少两个输送组件004,至少两个输送组件004沿X方向并排布设,至少两个输送组件004的至少两个承载面001位于同一平面内。对应的,托板125上设置有至少两个限位槽1251,每个同步带042对应滑动设置于一个限位槽1251中。位于同一移动平台121的至少两个同步带042组成同步带组124。Referring to FIG. 11 or FIG. 12, optionally, the mobile platform 121 includes at least two transport components 004, at least two transport components 004 are arranged side by side in the X direction, and at least two bearing surfaces 001 of at least two transport components 004 are located in the same In the plane. Correspondingly, at least two limiting slots 1251 are disposed on the pallet 125, and each timing belt 042 is slidably disposed in one limiting slot 1251. At least two timing belts 042 located on the same mobile platform 121 constitute a timing belt group 124.
请参阅图12,需要说明的是,移动平台121还包括主动轴006以及从动轴007,主动轴006安装在两块安装板1212上,从动轴007安装在两块安装板1212上,至少两个输送组件004的至少两个主动同步轮122安装在主动轴006上,由一台电动机041驱动主动轴006而带动至少两个主动同步轮122转动;至少两个输送组件004的至少两个从动同步轮123安装在从动轴007上,至少两个从动同步轮123一起转动。整体结构更加紧凑,至少两条同步带042同步运动,输送更加准确。Referring to FIG. 12, it should be noted that the mobile platform 121 further includes a driving shaft 006 and a driven shaft 007. The driving shaft 006 is mounted on the two mounting plates 1212, and the driven shaft 007 is mounted on the two mounting plates 1212, at least At least two active synchronous wheels 122 of the two transport assemblies 004 are mounted on the drive shaft 006, and the drive shaft 006 is driven by a motor 041 to drive at least two active synchronous wheels 122 to rotate; at least two of the at least two transport assemblies 004 The driven synchronizing wheel 123 is mounted on the driven shaft 007, and at least two driven synchronizing wheels 123 rotate together. The overall structure is more compact, and at least two timing belts 042 move synchronously, and the conveyance is more accurate.
在其他实施例中,移动平台121可以设置一个,位于水箱180沿Y方向的一侧。In other embodiments, the mobile platform 121 may be provided with one on one side of the water tank 180 in the Y direction.
请参阅图11和图14,可选的,压紧组件005包括压轮架128以及压轮组126,压轮组126安装在压轮架128上,压轮架128安装在底座110上,输送组件004位于底座110与压轮组126之间,压轮组126具备压紧面002,压轮组126依靠压紧面002能够将位于承 载面001上的板材140定位在承载面001上,且压紧组件005与板材140之间的摩擦力小于同步带042与板材140之间的摩擦力,保证同步带042带动板材140沿Y方向往复直线运动。Referring to FIG. 11 and FIG. 14 , optionally, the pressing assembly 005 includes a pressure roller frame 128 and a pressure roller assembly 126 . The pressure roller assembly 126 is mounted on the pressure roller frame 128 , and the pressure roller frame 128 is mounted on the base 110 and transported. The component 004 is located between the base 110 and the pressure wheel set 126, and the pressure wheel set 126 is provided with a pressing surface 002. The pressure wheel set 126 can position the plate material 140 on the bearing surface 001 on the bearing surface 001 by means of the pressing surface 002, and The friction between the pressing assembly 005 and the plate 140 is less than the friction between the timing belt 042 and the plate 140, and the timing belt 042 ensures that the plate 140 reciprocates linearly in the Y direction.
可选的,压轮架128包括两个支脚1281以及一根安装梁1282,支脚1281配置成可伸缩结构,即支脚1281沿z方向伸缩以改变其支撑高度,支脚1281安装于底座110上,两个支脚1281沿X方向间隔排布,输送组件004位于两个支脚1281之间,安装梁1282安装于支脚1281上,压轮组126安装在安装梁1282上,通过支脚1281的高度改变进而实现安装梁1282沿z方向往复移动,最终改变夹持空间003的高度。这样的结构设计,可以调节压紧组件005的压紧力,进而满足不同厚度板材140的安装。Optionally, the pressure roller frame 128 includes two legs 1281 and a mounting beam 1282. The legs 1281 are configured as a telescopic structure, that is, the legs 1281 are telescoped in the z direction to change the supporting height thereof, and the legs 1281 are mounted on the base 110. The legs 1281 are arranged along the X direction, the transport assembly 004 is located between the two legs 1281, the mounting beam 1282 is mounted on the legs 1281, and the pressure wheel set 126 is mounted on the mounting beam 1282, and the height is changed by the height of the legs 1281. The beam 1282 reciprocates in the z direction, ultimately changing the height of the clamping space 003. Such a structural design can adjust the pressing force of the pressing assembly 005 to meet the installation of the different thickness plates 140.
例如,支脚1281包括第一杆以及第二杆,第一杆和第二杆滑动连接,第一杆和第二杆相对滑动以改变支脚1281的长度,进而改变安装梁1282的高度,最终改变压轮组126的位置,实现夹持空间003高度的调节。需要说明的是,第一杆和第二杆可以通过丝杠133机构传动连接。或者,在其他实施例中,支脚1281包括伸缩缸,伸缩缸的缸体为第一杆,伸缩缸的活塞杆为第二杆。For example, the leg 1281 includes a first rod and a second rod. The first rod and the second rod are slidably coupled, and the first rod and the second rod are relatively slid to change the length of the leg 1281, thereby changing the height of the mounting beam 1282, and finally changing the pressure. The position of the wheel set 126 enables adjustment of the height of the clamping space 003. It should be noted that the first rod and the second rod can be connected by the screw 133 mechanism. Alternatively, in other embodiments, the leg 1281 includes a telescoping cylinder, the cylinder of the telescopic cylinder is a first rod, and the piston rod of the telescopic cylinder is a second rod.
请参阅图14,可选的,压轮组126包括安装轴1261以及至少两个滚轮129,至少两个滚轮129转动安装在安装轴1261上,至少两个滚轮129沿安装轴1261的中轴线方向间隔排布,安装轴1261安装于安装梁1282上。滚轮129的部分轮面为压紧面002,至少两个滚轮129上的至少两个压紧面002位于同一平面内,通过至少两个压紧面002的共同作用实现将板材140压紧在承载面001上。Referring to FIG. 14 , optionally, the pressure roller set 126 includes a mounting shaft 1261 and at least two rollers 129 . The at least two rollers 129 are rotatably mounted on the mounting shaft 1261 , and at least two rollers 129 are along the central axis of the mounting shaft 1261 . Arranged in a spaced relationship, the mounting shaft 1261 is mounted on the mounting beam 1282. A part of the tread of the roller 129 is a pressing surface 002, and at least two pressing surfaces 002 of the at least two rollers 129 are located in the same plane, and the plate 140 is pressed against the bearing by the interaction of the at least two pressing surfaces 002. On face 001.
需要说明的是,滚轮129可以是橡胶轮,或者,滚轮129的外部套设有橡胶环,滚轮129压紧在板材140上时可以发生一定的形变,避免板材140上形成压痕或者划痕。It should be noted that the roller 129 may be a rubber wheel, or the outer sleeve of the roller 129 may be provided with a rubber ring. When the roller 129 is pressed against the plate 140, a certain deformation may occur to prevent the formation of indentations or scratches on the plate 140.
本实施例中,水箱180为长方体形箱体,水箱180通过升降机构安装在底座110上,升降机构沿z方向往复直线升降运动进而带动水箱180往复直线运动。In this embodiment, the water tank 180 is a rectangular parallelepiped box, and the water tank 180 is mounted on the base 110 by a lifting mechanism, and the lifting mechanism reciprocates linearly in the z direction to drive the water tank 180 to reciprocate linearly.
请参阅图8,可选的,水箱180具备开口181以及朝向水刀160的工作侧184,开口181位于工作侧184上,在水刀160沿X方向的作业路径上,水刀160的出水口沿垂直于承载面001方向的正投影位于开口181内,且开口181沿垂直于承载面001方向上位于与承载面001共面的平面上的正投影与承载面001错开。可选的,开口181设置为条形,开口181的长度方向沿X方向,开口181的宽度为2毫米,开口181的长度不小于水刀160沿X方向的移动行程。Referring to FIG. 8 , optionally, the water tank 180 is provided with an opening 181 and a working side 184 facing the water jet 160 . The opening 181 is located on the working side 184 , and the water outlet of the water jet 160 is located on the working path of the water jet 160 in the X direction. An orthographic projection in a direction perpendicular to the bearing surface 001 is located in the opening 181, and the orthographic projection of the opening 181 in a plane perpendicular to the bearing surface 001 on a plane coplanar with the bearing surface 001 is offset from the bearing surface 001. Alternatively, the opening 181 is provided in a strip shape, the length direction of the opening 181 is along the X direction, the width of the opening 181 is 2 mm, and the length of the opening 181 is not less than the movement stroke of the water jet 160 in the X direction.
显然,在其他实施例中,开口181的宽度可以根据水刀160的出水口射出的水流的宽度或者直径进行调整,保证开口181的宽度不小于水流的宽度或者直径,使得水刀160射 出的水流始终进入到开口181中。Obviously, in other embodiments, the width of the opening 181 can be adjusted according to the width or diameter of the water flow emitted from the water outlet of the water jet 160 to ensure that the width of the opening 181 is not less than the width or diameter of the water flow, so that the water flow from the water jet 160 is generated. Always enter the opening 181.
可选的,升降机构包括四个升降气缸182,四个升降气缸182中的两个升降气缸182为一组,两组升降气缸182分别安装于水箱180沿Y方向的两侧上。Optionally, the lifting mechanism includes four lifting cylinders 182, and two of the four lifting cylinders 182 are one set, and two sets of lifting cylinders 182 are respectively mounted on both sides of the water tank 180 in the Y direction.
可选的,在水箱180上设置有排渣口183,排渣口183位于水箱180的侧部,排渣口183可以设置两个或者其他数量。Optionally, a slag discharge port 183 is disposed on the water tank 180, and the slag discharge port 183 is located at a side of the water tank 180, and the slag discharge port 183 may be disposed in two or other quantities.
通过水箱180、水刀160以及装夹结构120的配合设计,板材140安装在装夹结构120上,调整压紧组件005实现板材140的定位,板材140在输送组件004的作用下沿Y方向往复移动,使得板材140的切割位置调整至位于水箱180的开口181的上方,再配合水刀160沿X方向的往复运动,实现板材140的切割。水刀160作业过程中,从水刀160的出水口喷出的水流作用在板材140上,切割板材140,由于水流切割板材140后直接射向开口181中,不会将装夹结构120损坏,作业过程安全可靠。由于水刀160的作业路径沿着X方向,只需在水箱180的沿水刀160的作业路径上设置开口181,且开口181的宽度满足不小于水刀160喷出的水流的宽度即可,大大减小了开口181的宽度,也减小了水箱180的体积,水箱180可以设置更小,水箱180占用的空间小,节省空间,整体结构更加紧凑。Through the cooperation design of the water tank 180, the water knife 160 and the clamping structure 120, the plate 140 is mounted on the clamping structure 120, and the pressing assembly 005 is adjusted to realize the positioning of the plate 140. The plate 140 reciprocates in the Y direction under the action of the conveying assembly 004. The movement is such that the cutting position of the sheet 140 is adjusted to be above the opening 181 of the water tank 180, and the reciprocating movement of the water knife 160 in the X direction is performed to realize the cutting of the sheet 140. During the operation of the water jet 160, the water flow ejected from the water outlet of the water jet 160 acts on the plate 140, and the plate 140 is cut. Since the water flow cuts the plate 140 and directly hits the opening 181, the clamping structure 120 is not damaged. The operation process is safe and reliable. Since the working path of the water jet 160 is along the X direction, it is only necessary to provide the opening 181 in the working path of the water tank 180 along the water jet 160, and the width of the opening 181 satisfies not less than the width of the water flow ejected by the water jet 160. The width of the opening 181 is greatly reduced, and the volume of the water tank 180 is also reduced. The water tank 180 can be set smaller, the space occupied by the water tank 180 is small, space is saved, and the overall structure is more compact.
需要说明的是,切割前,先利用伸缩机构调节水箱180的高度,使水箱180的开口181靠近水刀160,以使水刀160切割时穿过板材140的高速水射流及其挟带的磨料,能够通过开口181进入水箱180中。当水切割工序完成后水箱180下降,随着水箱180下降,水箱180的工作侧184与板材140的底面随即形成一个空间,这个空间使得后续铣磨、抛光工序的磨具对板材140进行加工时不受干涉。It should be noted that before cutting, the height of the water tank 180 is adjusted by the telescopic mechanism, so that the opening 181 of the water tank 180 is close to the water knife 160, so that the water jet 160 passes through the high-speed water jet of the sheet 140 and the abrasive material of the belt. It can enter the water tank 180 through the opening 181. When the water cutting process is completed, the water tank 180 is lowered. As the water tank 180 is lowered, the working side 184 of the water tank 180 and the bottom surface of the plate 140 form a space which allows the subsequent grinding and polishing process to process the plate 140. No interference.
本实施例中,底座110可以是长方体形板,设定,本实施例提到的X方向为平行于底座110的宽度方向,本实施例中提到的Y方向平行于底座110的长度方向,本实施例中提到的z方向平行于底座110的高度方向,换句话说,X方向、Y方向以及z方向表示位于同一三维坐标系中的两两垂直的三个方向。显然,在其他实施例中,X方向、Y方向以及z方向可以不相互垂直。In this embodiment, the base 110 may be a rectangular parallelepiped plate. The X direction mentioned in this embodiment is parallel to the width direction of the base 110. The Y direction mentioned in this embodiment is parallel to the length direction of the base 110. The z direction mentioned in this embodiment is parallel to the height direction of the base 110, in other words, the X direction, the Y direction, and the z direction represent three directions perpendicular to each other in the same three-dimensional coordinate system. Obviously, in other embodiments, the X direction, the Y direction, and the z direction may not be perpendicular to each other.
本实施例中,在进行板材140加工时,利用水刀160切割位于装夹结构120上的板材140,在切割过程中,进行水刀160沿X方向移动以及板材140沿Y方向移动中的至少一种动作;切割完成后,利用铣磨装置170铣磨切割完成后的板材140。铣磨装置170沿X方向往复移动,其移动范围与水刀160的移动范围相同。例如,水刀160和板材140依据设定路线完成水切割后,板材140回到初始位置,然后,调节铣磨装置170,使铣磨装置170位于水切割时水刀160所在的初始位置,然后,启动设备,铣磨装置170和板材140再次依据上述的设定路线运动,完成铣磨。In the present embodiment, when the sheet material 140 is processed, the sheet material 140 on the chucking structure 120 is cut by the water knife 160, and during the cutting process, at least the water knife 160 moves in the X direction and the sheet material 140 moves in the Y direction. An action; after the cutting is completed, the cut plate 140 is milled by the milling device 170. The milling device 170 reciprocates in the X direction, and its movement range is the same as that of the water jet 160. For example, after the waterjet 160 and the sheet 140 complete the water cutting according to the set route, the sheet 140 is returned to the initial position, and then the milling device 170 is adjusted so that the milling device 170 is at the initial position where the waterjet 160 is located during water cutting, and then The starting device, the milling device 170 and the sheet 140 are again moved in accordance with the set route described above to complete the milling.
需要说明的是,水刀160沿X方向移动或者板材140沿Y方向移动时,板材140进行直线切割;水刀160沿X方向移动以及板材140沿Y方向移动时,板材140进行复合路径切割,可以切割方形孔、椭圆形孔或者圆形孔等。It should be noted that when the waterjet 160 moves in the X direction or the plate 140 moves in the Y direction, the plate 140 is linearly cut; when the waterjet 160 moves in the X direction and the plate 140 moves in the Y direction, the plate 140 performs a composite path cutting. Square holes, elliptical holes or circular holes can be cut.
实施例3Example 3
本公开还提供了一种加工方法,包括如下步骤:The present disclosure also provides a processing method comprising the following steps:
首先调整刀库190内刀具的位置和顺序;然后将板材140放入装夹结构120内;接着手动放下压轮组126将板材140压紧;最后启动设备。The position and sequence of the tools in the magazine 190 are first adjusted; the sheet 140 is then placed in the clamping structure 120; the plate 140 is then manually lowered to compress the sheet 140; and finally the apparatus is activated.
本公开的加工方法具体实施方式为:The specific embodiment of the processing method of the present disclosure is:
根据图形的设计要求、加工步骤、刀具的选择设计刀路,进行编程;According to the design requirements of the graphics, processing steps, tool selection, design the tool path, and program;
把刀具根据程序设定好的刀具使用顺序,放入对应的刀具位置;Put the tool into the corresponding tool position according to the order in which the tool is set according to the program;
把板材140放入装夹结构120上,将板材140的中线与水箱180的中线对齐,同时将板材140右侧边沿贴近设备右侧的靠尺,手动降下压轮组126压住板材140,此时人工辅助进料作业完成;The plate 140 is placed on the clamping structure 120, the center line of the plate 140 is aligned with the center line of the water tank 180, and the right side edge of the plate 140 is placed close to the ruler on the right side of the device, and the pressure roller set 126 is manually lowered to press the plate 140. When the manual auxiliary feeding operation is completed;
开机;Boot up
水箱180自动上升抵近板材140底面、水刀160自动到达设备原点后水切割系统开始工作;The water tank 180 automatically rises close to the bottom surface of the plate 140, and the water knife 160 automatically reaches the device origin and the water cutting system starts to work;
当水切割射穿板材140后,装夹结构120和龙门驱动结构130根据数控系统的指令联动,装夹结构120随数控系统的指令带动板材140沿着X方向前进、后退或停止;同时,水刀160根据数控系统的指令沿着Y方向前进、后退或停止,板材140的移动的过程或者/和水刀160的移动过程就是板材140被切割的过程。水切割刀头这个移动的过程也就是对板材140进行切割的过程;After the water cuts through the plate 140, the clamping structure 120 and the gantry driving structure 130 are linked according to the instruction of the numerical control system, and the clamping structure 120 drives the plate 140 to advance, retreat or stop along the X direction with the instruction of the numerical control system; The knife 160 advances, retreats or stops in the Y direction in accordance with an instruction of the numerical control system, and the process of moving the sheet 140 or/and the movement of the water jet 160 is a process in which the sheet 140 is cut. The process of moving the water cutting head is the process of cutting the sheet 140;
当水切割工序完成,水刀160自动上升到待机位置后水切割系统停止工作;When the water cutting process is completed, the water cutting system automatically rises to the standby position and the water cutting system stops working;
当水切割系统停止工作后,铣磨装置170自动下降到取刀高度,龙门驱动结构130根据数控系统指令工作,驱动自动换刀主轴到达1号取刀位置;After the water cutting system stops working, the milling device 170 automatically descends to the height of the knife, and the gantry driving structure 130 operates according to the instruction of the numerical control system, and drives the automatic tool changing spindle to reach the No. 1 cutting position;
刀库190的刀具防尘罩上升,刀库190自动前移至待取刀位置,自动换刀主轴下降套入1号刀柄,打刀缸工作吸紧1号刀柄的同时刀库190后退,刀库190后退归位后防尘罩自动下降罩住刀柄,自动换刀主轴抓取1号磨轮刀具工序完成;The tool dust cover of the tool magazine 190 is raised, the tool magazine 190 is automatically moved forward to the position to be taken, the automatic tool change spindle is lowered into the No. 1 tool holder, and the tool cylinder is clamped to the No. 1 tool holder while the tool magazine 190 is retracted. After the tool magazine 190 is retracted, the dust cover automatically lowers and covers the tool holder, and the automatic tool change spindle captures the No. 1 grinding wheel tool process;
当铣磨装置170自动换刀抓取1号磨轮刀具完成后,主轴电机启动带动磨轮旋转及冷却水喷出,设备自动进入对完成了切割工序的板材140进行磨边成型及抛光工序;When the milling device 170 automatically changes the tool and grasps the No. 1 grinding wheel tool, the spindle motor starts to rotate the grinding wheel and the cooling water is sprayed, and the device automatically enters the grinding and forming process of the plate 140 that has completed the cutting process;
根据数控系统的编程指令,装夹结构120、龙门驱动结构130以及铣磨装置170按照编程好的刀路对切割后的板材140边沿进行铣磨成型;According to the programming instruction of the numerical control system, the clamping structure 120, the gantry driving structure 130 and the milling device 170 perform milling molding on the edge of the cut plate 140 according to the programmed cutting path;
当1号磨轮完成铣磨工序后,自动换刀主轴按照数控系统的指令自动回到1号刀具存刀位置,接下来刀库190的刀具防尘罩上升,刀库190前移使1号刀夹夹住1号刀具,自动换刀主轴的打刀缸工作松开1号刀柄,自动换刀主轴松开1号刀柄后随即上升并移动至2号刀柄正上方,然后下降套入2号刀柄,打刀缸工作吸紧2号刀柄的同时刀库190后退,刀库190后退归位后防尘罩自动下降罩住刀柄,自动换刀主轴抓取2号磨轮刀具工序完成;When the No. 1 grinding wheel completes the milling process, the automatic tool change spindle automatically returns to the No. 1 tool storage position according to the command of the CNC system. Next, the tool dust cover of the tool magazine 190 rises, and the tool magazine 190 moves forward to make the No. 1 knife. The No. 1 tool is clamped, and the tool change cylinder of the automatic tool change spindle is released to release the No. 1 tool holder. The automatic tool change spindle releases the No. 1 tool holder and then rises and moves to the top of the No. 2 tool holder, and then falls down. No. 2 holder, the knife cylinder works to tighten the No. 2 holder and the magazine 190 retreats. After the magazine 190 is retracted, the dust cover automatically lowers the holder, and the automatic tool change spindle grabs the No. 2 grinding wheel. carry out;
如同1号磨轮刀具按照数控系统的指令自动完成对板材140边沿的铣磨工序一样,2号磨轮、3号磨轮的铣磨工序乃至所有抛光工序都是重复1号磨轮的工序,只是每道工序预先设置的刀补不同;Just as the No. 1 grinding wheel tool automatically completes the milling process on the edge of the plate 140 according to the instructions of the numerical control system, the milling process of the No. 2 grinding wheel, the No. 3 grinding wheel and even all the polishing processes are the steps of repeating the No. 1 grinding wheel, but each process The preset tool offset is different;
最后一道抛光工序完成后,升起压轮组126,退出已完成的工件,停机。After the last polishing process is completed, the pressure roller set 126 is raised, the completed workpiece is withdrawn, and the machine is stopped.
至此,从板材140的水切割到铣磨成型、自动抛光所有工序全部由数控系统按照预先设定的程序自动完成。So far, all the processes from the water cutting of the plate 140 to the milling forming and the automatic polishing are all automatically completed by the numerical control system according to a preset program.
以上所述仅为本公开的优选实施例而已,并不配置成限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above description is only a preferred embodiment of the present disclosure, and is not intended to limit the disclosure, and various changes and modifications may be made to the present disclosure. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and scope of the present disclosure are intended to be included within the scope of the present disclosure.
工业实用性:Industrial applicability:
综上所述,本公开提供了一种数控加工中心设备和利用该数控加工中心设备的加工方法,生产效率高,合格率高。In summary, the present disclosure provides a numerical control machining center device and a processing method using the same, which has high production efficiency and high qualification rate.

Claims (20)

  1. 一种数控加工中心设备,配置成加工板材,其特征在于,包括底座、装夹结构、水箱、龙门驱动结构、水刀和铣磨装置,所述装夹结构、所述水箱和所述龙门驱动结构分别安装于所述底座,所述板材安装于所述装夹结构,所述装夹结构配置成带动所述板材沿Y方向运动,所述水刀和所述铣磨装置分别安装于所述龙门驱动结构,所述龙门驱动结构配置成驱动所述水刀和所述铣磨装置沿X方向移动,所述板材位于所述水刀和所述水箱之间。A numerical control machining center device configured to process a sheet material, comprising: a base, a clamping structure, a water tank, a gantry driving structure, a water jet and a milling device, the clamping structure, the water tank and the gantry drive The structure is respectively mounted on the base, the plate is mounted on the clamping structure, the clamping structure is configured to drive the plate to move in the Y direction, and the water knife and the milling device are respectively mounted on the a gantry drive structure configured to drive the waterjet and the milling device to move in an X direction, the sheet being located between the waterjet and the water tank.
  2. 根据权利要求1所述的数控加工中心设备,其特征在于,所述装夹结构具备承载面以及压紧面,所述承载面与所述压紧面沿z方向间隔排布,所述承载面与所述压紧面之间限定出配置成夹持所述板材的夹持空间;在所述水刀沿所述X方向的作业路径上,所述水刀的出水口沿垂直于所述承载面方向的正投影与所述承载面错开,且所述水刀的出水口沿垂直于所述压紧面方向的正投影与所述压紧面错开。The numerical control machining center device according to claim 1, wherein the clamping structure comprises a bearing surface and a pressing surface, and the bearing surface and the pressing surface are arranged in the z direction, the bearing surface A clamping space configured to clamp the plate is defined between the pressing surface; and a water outlet of the water jet is perpendicular to the bearing in a working path of the waterjet along the X direction The orthographic projection in the plane direction is offset from the bearing surface, and the water jet of the water jet is offset from the pressing surface along an orthographic projection perpendicular to the direction of the pressing surface.
  3. 根据权利要求2所述的数控加工中心设备,其特征在于,所述水箱具备开口以及朝向所述水刀的工作侧,所述开口位于所述工作侧上,在所述水刀沿所述X方向的作业路径上,所述出水口沿垂直于所述承载面方向的正投影位于所述开口内,且所述开口沿垂直于所述承载面方向上位于与所述承载面共面的平面上的正投影与所述承载面错开。The numerical control machining center apparatus according to claim 2, wherein said water tank is provided with an opening and a working side facing said water jet, said opening being located on said working side, said water knife along said X An orthographic projection of the water outlet in a direction perpendicular to the bearing surface is located in the opening, and the opening is located in a plane perpendicular to the bearing surface in a direction perpendicular to the bearing surface The upper orthographic projection is offset from the bearing surface.
  4. 根据权利要求3所述的数控加工中心设备,其特征在于,所述开口设置为条形,所述开口的长度方向沿所述X方向,所述开口的宽度为2毫米,所述开口的长度不小于所述水刀沿所述X方向的移动行程。The numerical control machining center apparatus according to claim 3, wherein said opening is provided in a strip shape, said opening has a length direction along said X direction, said opening has a width of 2 mm, and said opening has a length Not less than the movement stroke of the waterjet in the X direction.
  5. 根据权利要求2-4中任一项所述的数控加工中心设备,其特征在于,所述装夹结构包括移动平台,所述移动平台包括支架、输送组件以及压紧组件,所述支架安装于所述底座上,所述输送组件安装于所述支架上,所述承载面设置于所述输送组件上;所述压紧组件安装于所述底座上,所述压紧面设置于所述压紧组件上。The numerical control machining center apparatus according to any one of claims 2 to 4, wherein the clamping structure comprises a moving platform, the moving platform comprises a bracket, a conveying assembly and a pressing assembly, the bracket is mounted on On the base, the conveying assembly is mounted on the bracket, the bearing surface is disposed on the conveying assembly; the pressing assembly is mounted on the base, and the pressing surface is disposed on the pressing Tightly on the assembly.
  6. 根据权利要求5所述的数控加工中心设备,其特征在于,所述输送组件包括同步带、主动同步轮以及从动同步轮,所述主动同步轮以及所述从动同步轮均安装在所述支架上,所述同步带包绕在所述主动同步轮和所述从动同步轮上,所述承载面设置于所述同步带的带面上。The numerical control machining center apparatus according to claim 5, wherein the conveying assembly comprises a timing belt, an active synchronous wheel, and a driven synchronous wheel, wherein the active synchronous wheel and the driven synchronous wheel are both mounted On the bracket, the timing belt is wrapped around the active synchronous wheel and the driven synchronous wheel, and the bearing surface is disposed on a belt surface of the synchronous belt.
  7. 根据权利要求6所述的数控加工中心设备,其特征在于,所述输送组件还包括托板,所述托板安装于所述支架上,所述托板穿设在所述同步带围成的区域内,所述托板具备两个安装板面,所述安装板面上设置有限位槽,所述同步带滑动设置于所述限位槽中。The numerical control machining center apparatus according to claim 6, wherein the conveying assembly further comprises a pallet, the pallet is mounted on the bracket, and the pallet is disposed in the synchronization belt In the area, the pallet is provided with two mounting plate faces, and a limiting slot is disposed on the mounting plate surface, and the timing belt is slidably disposed in the limiting slot.
  8. 根据权利要求5-7中任一项所述的数控加工中心设备,其特征在于,所述移动平台包括至少两个输送组件,所述至少两个输送组件沿X方向并排布设,所述至少两个输送组 件的至少两个承载面位于同一平面内。The numerical control machining center apparatus according to any one of claims 5-7, wherein the moving platform comprises at least two conveying assemblies, the at least two conveying assemblies are arranged side by side in the X direction, the at least two At least two bearing surfaces of the conveying assemblies are located in the same plane.
  9. 根据权利要求5-8中任一项所述的数控加工中心设备,其特征在于,所述压紧组件包括压轮架以及压轮组,所述压轮组安装在所述压轮架上,所述压轮架安装在所述底座上,所述输送组件位于所述底座与所述压轮组之间。The numerical control machining center apparatus according to any one of claims 5-8, wherein the pressing assembly comprises a pressure roller frame and a pressure roller set, and the pressure roller group is mounted on the pressure roller frame, The pressure roller frame is mounted on the base, and the conveying assembly is located between the base and the pressure roller set.
  10. 根据权利要求9所述的数控加工中心设备,其特征在于,所述压轮架包括支脚以及安装梁,所述支脚配置成可伸缩结构,所述支脚安装于所述底座上,所述安装梁安装于所述支脚上,所述安装梁沿所述z方向往复移动以改变所述夹持空间的高度;所述压轮组安装在所述安装梁上。The numerical control machining center apparatus according to claim 9, wherein the pressure roller frame comprises a leg and a mounting beam, the leg is configured as a telescopic structure, the leg is mounted on the base, and the mounting beam Mounted on the leg, the mounting beam reciprocates in the z direction to change the height of the clamping space; the pressure wheel set is mounted on the mounting beam.
  11. 根据权利要求10所述的数控加工中心设备,其特征在于,所述压轮组包括安装轴以及至少两个滚轮,所述至少两个滚轮转动安装在所述安装轴上,所述至少两个滚轮沿所述安装轴的中轴线方向间隔排布,所述安装轴安装于所述安装梁上。The numerical control machining center apparatus according to claim 10, wherein said pressure roller set comprises a mounting shaft and at least two rollers, said at least two rollers being rotatably mounted on said mounting shaft, said at least two The rollers are spaced apart along the central axis of the mounting shaft, and the mounting shaft is mounted on the mounting beam.
  12. 根据权利要求4-11中任一项所述的数控加工中心设备,其特征在于,所述装夹结构包括两个移动平台,所述两个移动平台沿Y方向间隔排布,且所述水箱位于两个所述移动平台之间。The numerical control machining center apparatus according to any one of claims 4-11, wherein the clamping structure comprises two moving platforms, the two moving platforms are arranged in the Y direction, and the water tank Located between two of the mobile platforms.
  13. 根据权利要求1-12中任一项所述的数控加工中心设备,其特征在于,所述数控加工中心设备还包括辅助驱动装置,所述辅助驱动装置包括安装部、第一Z轴丝杆导轨副和第二Z轴丝杆导轨副,所述安装部安装于所述龙门驱动结构上,所述第一Z轴丝杆导轨副和所述第二Z轴丝杆导轨副分别安装于所述安装部上,所述水刀安装于所述第一Z轴丝杆导轨副,所述铣磨装置安装于所述第二Z轴丝杆导轨副。The numerical control machining center apparatus according to any one of claims 1 to 12, wherein the numerical control machining center apparatus further comprises an auxiliary driving device, the auxiliary driving device comprising a mounting portion, a first Z-axis screw guide a second Z-axis screw guide pair, the mounting portion is mounted on the gantry driving structure, and the first Z-axis screw guide pair and the second Z-axis screw guide pair are respectively mounted on the gantry In the mounting portion, the water knife is mounted on the first Z-axis screw guide pair, and the milling device is mounted on the second Z-axis screw guide pair.
  14. 根据权利要求13所述的数控加工中心设备,其特征在于,所述龙门驱动结构包括龙门架、电机和丝杠,所述电机安装于所述龙门架,所述电机驱动连接所述丝杠,所述丝杠远离所述电机的一端与所述龙门架转动连接,所述安装部与所述丝杠螺纹连接;所述龙门架上设置有导轨,所述导轨平行于所述丝杠,所述安装部与所述丝杠螺纹连接,所述安装部与所述导轨滑动连接,所述安装部配置成沿所述X方向相对于所述龙门架往复滑动。The numerical control machining center apparatus according to claim 13, wherein the gantry driving structure comprises a gantry, a motor and a lead screw, the motor is mounted on the gantry, and the motor is driven to connect the lead screw, One end of the lead screw remote from the motor is rotatably connected to the gantry, the mounting portion is screwed to the lead screw; the gantry is provided with a guide rail, and the guide rail is parallel to the lead screw. The mounting portion is screwed to the lead screw, and the mounting portion is slidably coupled to the guide rail, and the mounting portion is configured to reciprocally slide relative to the gantry in the X direction.
  15. 根据权利要求13-14中任一项所述的数控加工中心设备,其特征在于,所述铣磨装置包括铣磨驱动器、刀具和刀库,所述刀库安装于所述底座且所述刀库位于所述装夹结构的上方,所述铣磨驱动器安装于所述第二Z轴丝杆导轨副上,所述铣磨驱动器配置成从所述刀库中取出所述刀具并驱动所述刀具旋转。A numerical control machining center apparatus according to any one of claims 13 to 14, wherein the milling device comprises a milling drive, a cutter and a magazine, the magazine is mounted to the base and the knife a magazine is located above the clamping structure, the milling drive is mounted on the second Z-axis screw guide pair, the milling drive configured to remove the tool from the magazine and drive the The tool rotates.
  16. 根据权利要求1-15中任一项所述的数控加工中心设备,其特征在于,还包括升降机构,所述升降机构安装于所述底座,所述升降机构配置成驱动所述水箱沿z方向往复升降运动。The numerical control machining center apparatus according to any one of claims 1 to 15, further comprising a lifting mechanism, wherein the lifting mechanism is mounted to the base, and the lifting mechanism is configured to drive the water tank along a z direction Reciprocating movement.
  17. 根据权利要求16所述的数控加工中心设备,其特征在于,所述升降机构包括四个升降气缸,所述四个升降气缸中的两个升降气缸为一组,两组所述升降气缸分别安装于所述水箱沿所述Y方向的两侧上。The numerical control machining center apparatus according to claim 16, wherein the lifting mechanism comprises four lifting cylinders, two of the four lifting cylinders are a group, and two sets of the lifting cylinders are respectively installed. On the two sides of the water tank along the Y direction.
  18. 根据权利要求1-17中任一项所述的数控加工中心设备,其特征在于,所述水箱的底部安装有耐切钢板,所述水箱上设置有排渣口。The numerical control machining center apparatus according to any one of claims 1 to 17, characterized in that the bottom of the water tank is provided with a cut-resistant steel plate, and the water tank is provided with a slag discharge port.
  19. 一种加工方法,适于上述权利要求1-18中任一项所述的数控加工中心设备,其特征在于,包括如下步骤:A machining method, which is suitable for the numerical control machining center device according to any one of claims 1 to 18, characterized in that it comprises the following steps:
    首先调整刀库内刀具的位置和顺序;First adjust the position and order of the tools in the magazine;
    然后将板材放入装夹结构内;Then placing the sheet into the clamping structure;
    接着手动放下压轮将板材压紧;Then manually lower the pressure roller to press the plate;
    最后启动设备。Finally boot the device.
  20. 一种加工方法,适于上述权利要求1-18中任一项所述的数控加工中心设备,其特征在于,包括如下步骤:A machining method, which is suitable for the numerical control machining center device according to any one of claims 1 to 18, characterized in that it comprises the following steps:
    水刀以及板材沿设定路线运动完成水切割作业;The waterjet and the sheet are moved along the set route to complete the water cutting operation;
    调整所述板材位于所述水切割作业前的初始位置,调整所述铣磨装置位于所述水切割作业前的所述水刀所在位置;Adjusting the plate position at an initial position before the water cutting operation, and adjusting a position of the water knives of the milling device before the water cutting operation;
    所述铣磨装置以及所述板材依据所述设定路线运动完成铣磨作业。The milling device and the plate material complete the milling operation according to the set route movement.
PCT/CN2018/120127 2017-12-11 2018-12-10 Numerically controlled machining center device and machining method using said numerically controlled machining center device WO2019114667A1 (en)

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